WO2022199099A1 - Food tray having film and small holes for permeation and isolation - Google Patents

Food tray having film and small holes for permeation and isolation Download PDF

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Publication number
WO2022199099A1
WO2022199099A1 PCT/CN2021/133581 CN2021133581W WO2022199099A1 WO 2022199099 A1 WO2022199099 A1 WO 2022199099A1 CN 2021133581 W CN2021133581 W CN 2021133581W WO 2022199099 A1 WO2022199099 A1 WO 2022199099A1
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WIPO (PCT)
Prior art keywords
water
film
punching
absorbing
blood
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PCT/CN2021/133581
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French (fr)
Chinese (zh)
Inventor
任军斌
马超
周金源
罗丹峰
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新天力科技股份有限公司
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Publication of WO2022199099A1 publication Critical patent/WO2022199099A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/20External fittings
    • B65D25/24External fittings for spacing bases of containers from supporting surfaces, e.g. legs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D11/00Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material
    • B65D11/16Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material with double walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings

Definitions

  • the invention relates to a food tray, in particular to a food tray with thin film pores infiltrated and isolated.
  • Food trays are generally used to place meat and seafood food.
  • food such as meat will inevitably seep out during the storage process of the tray and accumulate at the bottom of the tray. The lower part of this food is soaked in the tray for a long time.
  • problems such as discoloration and deterioration in the liquid; in order to solve this problem, the usual practice is to design the bottom of the tray to be uneven, so that when there is liquid seepage, the liquid will remain in the groove.
  • the surface of the food is separated from the liquid, but it cannot fundamentally solve the problem.
  • absorbent paper can absorb the blood and water that seeps out of the food.
  • the moisture inside the part where the bottom of the food is in contact with the absorbent paper will also be absorbed by the absorbent paper, making the surface of the food discolored due to lack of water, affecting the food. quality and look.
  • the purpose of the present invention is to provide a food tray with thin film pores infiltrated and isolated.
  • the tray is provided with a blood water collection tank at the bottom, and the blood water collection tank is closed by a punching water absorption pad.
  • the perforated absorbent pad realizes the isolation of blood and food.
  • the bottom of the tray has a large water storage space.
  • the punched absorbent pad is fixed by ultrasonic welding. The absorbent pad will not be turned over during transportation, which can effectively prevent the blood from overflowing and prevent the blood from directly contacting food such as meat products. Thereby preventing long-term soaking and prolonging the shelf life of foods such as meat.
  • a food tray with thin film pores infiltrated and isolated comprising a box body, characterized in that: a blood water collection tank is arranged at the bottom of the box body, and a punched water absorption pad closes the notch of the blood water collection tank, and the punched water collection tank is
  • the water-absorbing pad has a multi-layer structure, the uppermost layer is a water-proof punching film, the lower layer of the water-absorbing punching film is a water-absorbing material layer, and the water-absorbing punching film and the water-absorbing material layer are compounded together up and down.
  • the blood water collecting tank is provided with a membrane supporting rib, which is supported on the bottom surface of the punching water-absorbing pad to prevent the middle of the punching water-absorbing pad from sinking downward.
  • the blood water collection tank 11 is rectangular
  • the film support ribs include a rectangular outer frame 12 and a number of T-shaped support ribs 13 in the outer frame
  • an annular groove 14 is formed between the outer frame 12 and the inner wall of the blood water collection tank.
  • the T-shaped support rib position 13 includes transverse rib and longitudinal rib that are perpendicular to each other, one end of the longitudinal rib is connected to the middle of the transverse rib, the other end of the longitudinal rib is connected to the transverse part of the rectangular outer frame 2, and the longitudinal rib is connected with the rectangular outer frame 2.
  • the transverse portions are perpendicular to each other, and several of the T-shaped support ribs 13 are divided into two groups.
  • the longitudinal ribs of the two groups of T-shaped support ribs 13 are respectively connected with the two transverse portions of the rectangular outer frame 2, and the two groups of T-shaped support ribs are connected.
  • the positions 13 are staggered with each other and form an arcuate flow channel 15 in the outer frame 12 .
  • a plurality of longitudinal protruding strips are arranged on the side wall of the box body, and longitudinal guide grooves are formed between adjacent longitudinal protruding strips.
  • a connecting groove is also provided on the edge of the blood water collecting tank; the edge of the punching water absorbing pad is welded at the connecting groove by ultrasonic waves.
  • the depth of the connecting groove is greater than or equal to the thickness of the punching pad.
  • the punching water-absorbing pad has a three-layer structure, the middle is a water-absorbing material layer, and the upper and lower sides of the water-absorbing material layer are compounded with water-proof punching films.
  • the perforated membrane is PE perforated membrane; the permeable hole diameter of the PE perforated membrane is 1-2mm, and the center distance of adjacent permeable holes is 4-6mm.
  • the water-absorbing material layer is a wood fiber layer, a water-absorbing bead layer or a water-absorbing cotton layer.
  • the said membrane supporting rib divides the blood water collecting tank into several small chambers, and the small chambers communicate with each other.
  • a blood water collection tank is arranged at the bottom of the box body, and the blood water collection tank occupies a larger part of the bottom of the box body, so that the bottom has a large water storage space.
  • the water-proof punching film isolates the food and the water-absorbing material layer to prevent the water-absorbing material layer from absorbing the moisture on the surface of the food;
  • the bottom annular groove structure can effectively prevent blood and water from flowing out when the tray is tilted, dumping the tray, and the water-absorbing pad It will not fall, and the blood water that penetrates into the bottom of the tray will not flow out, preventing direct contact between blood water and meat and other foods, preventing long-term soaking, and extending the shelf life of meat.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the exploded structure schematic diagram of the present invention
  • Fig. 3 is the top view structure schematic diagram of the present invention.
  • Fig. 4 is A-A sectional view in Fig. 3;
  • Fig. 5 is the structural representation of the optimal box of the present invention.
  • Fig. 6 is the enlarged schematic diagram at B in Fig. 4;
  • Fig. 7 is the structural representation of the box body of Comparative Scheme 1 of the present invention.
  • Fig. 8 is the structural representation of the box body of Comparative Scheme 2 of the present invention.
  • Fig. 9 is the structural representation of the box body of Comparative Scheme 3 of the present invention.
  • Fig. 10 is the structural representation of the box of Comparative Scheme 4 of the present invention.
  • Fig. 11 is the structural representation of the box body of Comparative Scheme 5 of the present invention.
  • Fig. 12 is the structural representation of the box body of Comparative Scheme 6 of the present invention.
  • Fig. 13 is the structural representation of the box body of the comparative scheme 7 of the present invention.
  • Fig. 14 is the structural representation of the box body of the comparative scheme 8 of the present invention.
  • Fig. 15 is the structural representation of the box body of Comparative Scheme 9 of the present invention.
  • Fig. 16 is the structural representation of the box body of the comparative scheme 10 of the present invention.
  • Fig. 17 is the structural representation of the box body of the comparative scheme 11 of the present invention.
  • Fig. 18 is the structural representation of the box body of the comparative scheme 12 of the present invention.
  • Fig. 19 is the structural representation of the box body of the comparative scheme 13 of the present invention.
  • Fig. 20 is the structural representation of the box body of the comparative scheme 14 of the present invention.
  • Fig. 21 is the structural representation of the box body of the comparative scheme 15 of the present invention.
  • FIG. 22 is a schematic structural diagram of the box body of Comparative Scheme 16 of the present invention.
  • a food tray with permeation and isolation of film pores includes a box body 1, and a plurality of longitudinal ridges 17 are arranged on the inner side wall of the box body 1, and between adjacent longitudinal ridges 17 A longitudinal guide groove 18 is formed; the blood water collecting groove 11 provided at the bottom of the box body 1 has a punched water absorbing pad 2 to close the notch of the blood water collecting groove 11, and a connection is also provided at the edge of the blood water collecting groove 11 Groove 19; the edge of the punching water-absorbing pad 2 is welded at the connecting groove 19 by ultrasonic waves; the depth of the connecting groove 18 is greater than or equal to the thickness of the punching water-absorbing pad 2, and the punching water-absorbing pad 2 is welded to the connecting groove
  • the top surface of the punching absorbent pad 2 is slightly lower than the bottom surface of the box body or flush with the bottom surface of the box body, which is conducive to the drainage of blood and water from the food to the punching absorbent pad 2.
  • the punching pad 2 is a multi-layer structure, the uppermost layer is a water-proof punching film 21, the lower layer of the water-proof punching film 21 is a water-absorbing material layer 22, and the water-proof punching film 21 and the water-absorbing material layer 22 are composited up and down.
  • a layer of water-proof punching film 21 can be compounded under the water-absorbing material layer 22 according to actual needs;
  • the water-proof punching film 21 is a PE punching film;
  • the water-permeable hole diameter of the PE punching film is 1-2mm.
  • the center distance of adjacent permeable holes is 4-6mm.
  • the blood-water collecting tank 11 is provided with a membrane supporting rib, which is supported on the bottom surface of the punching water-absorbing pad 2 to prevent the middle of the punching water-absorbing pad 2 from sinking downward.
  • the blood water collection tank 11 is rectangular
  • the film support ribs include a rectangular outer frame 12 and a number of T-shaped support ribs 13 in the outer frame
  • an annular groove 14 is formed between the outer frame 12 and the inner wall of the blood water collection tank.
  • the T-shaped support rib position 13 includes transverse rib and longitudinal rib that are perpendicular to each other, one end of the longitudinal rib is connected to the middle of the transverse rib, the other end of the longitudinal rib is connected to the transverse part of the rectangular outer frame 2, and the longitudinal rib is connected with the rectangular outer frame 2.
  • the transverse portions are perpendicular to each other, and several of the T-shaped support ribs 13 are divided into two groups.
  • the longitudinal ribs of the two groups of T-shaped support ribs 13 are respectively connected with the two transverse portions of the rectangular outer frame 2, and the two groups of T-shaped support ribs are connected.
  • the positions 13 are mutually displaced and form an arcuate flow channel 15 in the outer frame 12.
  • Two notches 16 are opened in the middle of the longitudinal portion of the outer frame 12.
  • the notches 16 communicate with the annular groove 14 and the arcuate flow channel 15; T-shaped support ribs 13
  • the staggered arrangement makes the perforated water-absorbing pad 2 support evenly, and at the same time, an arcuate flow channel 15 is formed inside, and the annular groove 14 and the arcuate flow channel 15 are connected through the notch 16, so that the internal space of the blood water collection tank 11 is connected, so as to prevent the local space from being full of blood water. Spill occurs.
  • a plurality of longitudinal protruding strips 17 are arranged on the inner side wall of the box body 1, and longitudinal guiding grooves 18 are formed between adjacent longitudinal protruding strips 17.
  • the blood water collection tank at the bottom of the box body reduces the entry space for contact with the food; the blood water collection tank occupies a larger part of the bottom of the box body, so that the bottom has a large water storage space, and the upper layer of the punching water absorption pad is in contact with the food.
  • There is a punching layer The bottom is the water-absorbing material layer, because the water has tension, if only the upper punching layer can pass through the small punching holes smoothly, only the lower water-absorbing layer actively absorbs the water in the upper layer, will it generate suction and remove the water generated above. It is continuously absorbed, and at the same time, the water-proof punching film acts to isolate the food and the water-absorbing material layer, so as to prevent the water-absorbing material layer from directly contacting the food surface layer to absorb the moisture on the food surface.
  • the present invention also conducts a selection test on the aperture size and center distance of the water-proof punching film 21 of the punching water-absorbing pad 2:
  • the size of the perforated absorbent pad 2 is uniformly 160mm*70mm, and the water absorption is 30ml; the products used in the test process are all products after ultrasonic heat sealing.
  • the hole diameter is ⁇ 1mm, pour 30ml of water, and the time for water absorption is 35 seconds. After absorbing water, place it at a lateral inclination of 60° for 1 hour, and no water seeps out on the surface.
  • the hole diameter is ⁇ 1.5mm, and 30ml of water is poured into it.
  • the water absorption time is 32 seconds. After absorbing water, place it at a 60° lateral inclination for 1 hour, and no water seeps out on the surface.
  • the hole diameter is ⁇ 2mm, pour 30ml of water, and the time for water absorption is 28 seconds. After water absorption, place it for 1 hour at a lateral inclination of 60°, and water seeps out on the surface.
  • the center distance is 4mm, 30ml of water is poured, and the water absorption time is 27 seconds.
  • the center distance is 5mm, pour 30ml of water, and the water absorption time is 30 seconds.
  • the center distance is 6mm, pour 30ml of water, and the time for absorbing water is 32 seconds.
  • the center distance is 7mm, pour 30ml of water, and the time for water absorption is 38 seconds.
  • the present invention is tested with different materials and different structures in the punched absorbent pad structure:
  • the water absorption capacity of the punched absorbent pads selected in the experiment is uniformly 30ml, the surface aperture is 1.5mm, and the center distance is 5mm; the products used in the test process are all products after ultrasonic heat sealing.
  • FIG. 5 shows the optimal solution obtained by the inventor through the inclined water seepage test on various membrane support rib structures.
  • the water absorption capacity of the water absorbing pads used is uniformly 30ml, and the trays selected in the test are uniformly the products after ultrasonic heat sealing the water absorbing pads.

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Abstract

The present invention relates to a food tray having a film and small holes for permeation and isolation, comprising a tray body. A bloody water collection groove is formed in the bottom of the tray body. A punched water absorption pad is provided to seal the opening of the bloody water collection groove. The punched water absorption pad is of a multilayer structure, the upper layer thereof is a waterproof punched film, and the lower layer thereof is a water absorption material layer. The waterproof punched film and the water absorption material layer are compounded together one above the other. According to the present invention, the isolation of bloody water from foods is achieved, the water storage space at the bottom of the tray is large, and the punched water absorption pad is fixed by means of ultrasonic welding so as not to be turned over during transportation, and thus can effectively prevent the bloody water from overflow, and prevent the bloody water from direct contact with foods, such as meat products, thereby avoiding long-time soaking. Therefore, the storage life of the foods, such as meat products, can be prolonged.

Description

一种薄膜小孔渗透隔离的食物托盒A food tray with permeation and isolation of small holes in film 技术领域technical field
本发明涉及一种食物托盒,具体一种薄膜小孔渗透隔离的食物托盒。The invention relates to a food tray, in particular to a food tray with thin film pores infiltrated and isolated.
背景技术Background technique
食物托盒一般用于放置肉类和海鲜类食物,比如肉类等食物在托盒存放过程中不可避免地有内部液体会渗出,并积在托盒的底部,这种食物下部长期浸泡在液体里会变色、变质等问题;为了解决这一问题,通常的做法是将托盒底部设计成凹凸不平,这样有液体渗出时,液体会留存在凹槽处,这种结构虽然一定程度使食物表面与液体分离,但不能从根本上解决问题,由于大多食物表面比较柔软,会根据凹槽结构变形部分食物的表面陷凹槽内,最终还有部分浸泡在液体中;也有一些托盒直接在食物底部垫上一层吸水纸,吸水纸能将食物渗出的血水吸收,同时食物底部与吸水纸接触的部位内部水分也会被吸水纸吸走,使得食物表面由于缺水而变色,影响食物的品质和观感。Food trays are generally used to place meat and seafood food. For example, food such as meat will inevitably seep out during the storage process of the tray and accumulate at the bottom of the tray. The lower part of this food is soaked in the tray for a long time. There will be problems such as discoloration and deterioration in the liquid; in order to solve this problem, the usual practice is to design the bottom of the tray to be uneven, so that when there is liquid seepage, the liquid will remain in the groove. The surface of the food is separated from the liquid, but it cannot fundamentally solve the problem. Since most of the food surfaces are relatively soft, some of the food's surface will sink into the groove according to the structure of the groove, and some of the food will eventually be immersed in the liquid; there are also some trays that directly Put a layer of absorbent paper on the bottom of the food. The absorbent paper can absorb the blood and water that seeps out of the food. At the same time, the moisture inside the part where the bottom of the food is in contact with the absorbent paper will also be absorbed by the absorbent paper, making the surface of the food discolored due to lack of water, affecting the food. quality and look.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种薄膜小孔渗透隔离的食物托盒,托盒在底部设置血水收集槽,血水收集槽通过冲孔吸水垫封闭,在血水收集槽内设置有薄膜支撑筋位,冲孔吸水垫实现血水与食物隔离,托盒底部储水空间大,冲孔吸水垫通过超声波焊接固定,运输时吸水垫不会翻转,能有效防止血水溢出,防止血水与肉制品等食物直接接触,从而防止长期浸泡,可延长肉类等食物的保质期。The purpose of the present invention is to provide a food tray with thin film pores infiltrated and isolated. The tray is provided with a blood water collection tank at the bottom, and the blood water collection tank is closed by a punching water absorption pad. The perforated absorbent pad realizes the isolation of blood and food. The bottom of the tray has a large water storage space. The punched absorbent pad is fixed by ultrasonic welding. The absorbent pad will not be turned over during transportation, which can effectively prevent the blood from overflowing and prevent the blood from directly contacting food such as meat products. Thereby preventing long-term soaking and prolonging the shelf life of foods such as meat.
为实现上述目的采用以下技术方案:In order to achieve the above purpose, the following technical solutions are adopted:
一种薄膜小孔渗透隔离的食物托盒,包括盒体,其特征在于:在盒体的底部设置的血水收集槽,有一冲孔吸水垫将血水收集槽的槽口封闭,所述的冲孔吸水垫为多层结构,最上层为隔水冲孔薄膜,隔水冲孔薄膜的下层为吸水材料层,隔水冲孔薄膜和吸水材料层上下复合在一起。A food tray with thin film pores infiltrated and isolated, comprising a box body, characterized in that: a blood water collection tank is arranged at the bottom of the box body, and a punched water absorption pad closes the notch of the blood water collection tank, and the punched water collection tank is The water-absorbing pad has a multi-layer structure, the uppermost layer is a water-proof punching film, the lower layer of the water-absorbing punching film is a water-absorbing material layer, and the water-absorbing punching film and the water-absorbing material layer are compounded together up and down.
所述的血水收集槽内设置有薄膜支撑筋位,薄膜支撑筋位支撑在冲孔吸水垫的底面,防止冲孔吸水垫的中间向下凹陷。The blood water collecting tank is provided with a membrane supporting rib, which is supported on the bottom surface of the punching water-absorbing pad to prevent the middle of the punching water-absorbing pad from sinking downward.
所述的血水收集槽11为矩形,所述的薄膜支撑筋位包括矩形外框12和处于外框内的若干T形支撑筋位13,外框12与血水收集槽内壁之间形成环形槽14,T形支撑筋位13包括相互垂直的横向筋和纵向筋,纵向筋一端连接在横向筋的中部,纵向筋的另一端与矩形外框2的横向部连接并且纵向筋与矩形外框2的横向部相垂直,若干所述的T形支撑筋位13分成两组,两组T形支撑筋位13的纵向筋与分别与矩形外框2的两个横向部连接,两组T形支撑筋位13相互错位排列并在外框12内形成弓形流道15,在外框12纵向部的中间开设有两个槽口16,槽口16连通环形槽14和弓形流道15。The blood water collection tank 11 is rectangular, the film support ribs include a rectangular outer frame 12 and a number of T-shaped support ribs 13 in the outer frame, and an annular groove 14 is formed between the outer frame 12 and the inner wall of the blood water collection tank. , the T-shaped support rib position 13 includes transverse rib and longitudinal rib that are perpendicular to each other, one end of the longitudinal rib is connected to the middle of the transverse rib, the other end of the longitudinal rib is connected to the transverse part of the rectangular outer frame 2, and the longitudinal rib is connected with the rectangular outer frame 2. The transverse portions are perpendicular to each other, and several of the T-shaped support ribs 13 are divided into two groups. The longitudinal ribs of the two groups of T-shaped support ribs 13 are respectively connected with the two transverse portions of the rectangular outer frame 2, and the two groups of T-shaped support ribs are connected. The positions 13 are staggered with each other and form an arcuate flow channel 15 in the outer frame 12 .
在所述的盒体内侧壁设置有若干纵向凸条,相邻纵向凸条之间形成纵向导流槽。A plurality of longitudinal protruding strips are arranged on the side wall of the box body, and longitudinal guide grooves are formed between adjacent longitudinal protruding strips.
在所述血水收集槽的沿口还设有连接凹槽;所述的冲孔吸水垫边沿通过超声波焊接在连接凹槽处。A connecting groove is also provided on the edge of the blood water collecting tank; the edge of the punching water absorbing pad is welded at the connecting groove by ultrasonic waves.
连接凹槽的深度大于或等于冲孔吸水垫的厚度,冲孔吸水垫焊接在连接凹槽处时,冲孔吸水垫的顶面稍低于盒体底面或与盒体底面齐平。The depth of the connecting groove is greater than or equal to the thickness of the punching pad. When the punching pad is welded at the connecting groove, the top surface of the punching pad is slightly lower than the bottom surface of the box or flush with the bottom surface of the box.
所述的冲孔吸水垫为三层结构,中间为吸水材料层,吸水材料层上下两侧复合隔水冲孔薄膜。The punching water-absorbing pad has a three-layer structure, the middle is a water-absorbing material layer, and the upper and lower sides of the water-absorbing material layer are compounded with water-proof punching films.
隔水冲孔薄膜为PE打孔膜;PE打孔膜的透水孔孔径为1-2mm,相邻透水孔的中心距为4-6mm。The perforated membrane is PE perforated membrane; the permeable hole diameter of the PE perforated membrane is 1-2mm, and the center distance of adjacent permeable holes is 4-6mm.
所述的吸水材料层为木纤维层、吸水珠层或吸水棉层。The water-absorbing material layer is a wood fiber layer, a water-absorbing bead layer or a water-absorbing cotton layer.
所述的薄膜支撑筋位将血水收集槽分隔成若干小室,各小室之间相互连通。The said membrane supporting rib divides the blood water collecting tank into several small chambers, and the small chambers communicate with each other.
本发明在盒体底部设置了血水收集槽,血水收集槽占盒体底部的较大,使得底部具有较大储水空间,冲孔吸水垫上层接触食物的有冲孔层,下面是吸水材料层,因为水有张力,如果只有上面的冲孔层,是无法顺畅通过细小冲孔的,只有下面吸水层主动去吸收上层的水,才会产生吸力,把上面产生的水源源不断的吸取下来,同时隔水冲孔薄膜起到隔离食物与吸水材料层,避免吸水材料层将食物表层的水分吸干;底部环形槽结构可以在托盒倾斜的时候有效的防止血水流出,倾倒托盒,吸水垫也不会掉落,渗透到托盒底部的血水也不会流出来,阻隔血水和肉类等食物直接接触,防止长期浸泡,延长肉类保质期。In the present invention, a blood water collection tank is arranged at the bottom of the box body, and the blood water collection tank occupies a larger part of the bottom of the box body, so that the bottom has a large water storage space. , Because the water has tension, if only the upper punching layer can pass through the small punching holes smoothly, only the lower water-absorbing layer actively absorbs the water in the upper layer, which will generate suction and continuously absorb the water generated above. At the same time, the water-proof punching film isolates the food and the water-absorbing material layer to prevent the water-absorbing material layer from absorbing the moisture on the surface of the food; the bottom annular groove structure can effectively prevent blood and water from flowing out when the tray is tilted, dumping the tray, and the water-absorbing pad It will not fall, and the blood water that penetrates into the bottom of the tray will not flow out, preventing direct contact between blood water and meat and other foods, preventing long-term soaking, and extending the shelf life of meat.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的分解结构示意图;Fig. 2 is the exploded structure schematic diagram of the present invention;
图3为本发明俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the present invention;
图4为图3中A-A向剖视图;Fig. 4 is A-A sectional view in Fig. 3;
图5为本发明最优盒体的结构示意图;Fig. 5 is the structural representation of the optimal box of the present invention;
图6为图4中B处放大示意图;Fig. 6 is the enlarged schematic diagram at B in Fig. 4;
图7为本发明对比方案1盒体的结构示意图;Fig. 7 is the structural representation of the box body of Comparative Scheme 1 of the present invention;
图8为本发明对比方案2盒体的结构示意图;Fig. 8 is the structural representation of the box body of Comparative Scheme 2 of the present invention;
图9为本发明对比方案3盒体的结构示意图;Fig. 9 is the structural representation of the box body of Comparative Scheme 3 of the present invention;
图10为本发明对比方案4盒体的结构示意图;Fig. 10 is the structural representation of the box of Comparative Scheme 4 of the present invention;
图11为本发明对比方案5盒体的结构示意图;Fig. 11 is the structural representation of the box body of Comparative Scheme 5 of the present invention;
图12为本发明对比方案6盒体的结构示意图;Fig. 12 is the structural representation of the box body of Comparative Scheme 6 of the present invention;
图13为本发明对比方案7盒体的结构示意图;Fig. 13 is the structural representation of the box body of the comparative scheme 7 of the present invention;
图14为本发明对比方案8盒体的结构示意图;Fig. 14 is the structural representation of the box body of the comparative scheme 8 of the present invention;
图15为本发明对比方案9盒体的结构示意图;Fig. 15 is the structural representation of the box body of Comparative Scheme 9 of the present invention;
图16为本发明对比方案10盒体的结构示意图;Fig. 16 is the structural representation of the box body of the comparative scheme 10 of the present invention;
图17为本发明对比方案11盒体的结构示意图;Fig. 17 is the structural representation of the box body of the comparative scheme 11 of the present invention;
图18为本发明对比方案12盒体的结构示意图;Fig. 18 is the structural representation of the box body of the comparative scheme 12 of the present invention;
图19为本发明对比方案13盒体的结构示意图;Fig. 19 is the structural representation of the box body of the comparative scheme 13 of the present invention;
图20为本发明对比方案14盒体的结构示意图;Fig. 20 is the structural representation of the box body of the comparative scheme 14 of the present invention;
图21为本发明对比方案15盒体的结构示意图;Fig. 21 is the structural representation of the box body of the comparative scheme 15 of the present invention;
图22为本发明对比方案16盒体的结构示意图。FIG. 22 is a schematic structural diagram of the box body of Comparative Scheme 16 of the present invention.
具体实施方式Detailed ways
如图1-6所示,一种薄膜小孔渗透隔离的食物托盒,包括盒体1,在所述的盒体1内侧壁设置有若干纵向凸条17,相邻纵向凸条17之间形成纵向导流槽18;在盒体1的底部设置的血水收集槽11,有一冲孔吸水垫2将血水收集槽11的槽口封闭,在所述血水收集槽11的沿口还设有连接凹槽19;所述的冲孔吸水垫2边沿通过超声波焊接在连接凹槽19处;连接凹槽18的深度大于或等于冲孔吸水垫2的厚度,冲孔吸水垫2焊接在连接凹槽处时,冲孔吸水垫2的顶面稍低于盒体底面或与盒体底面齐平,有利于食物的血水引流到冲孔吸水垫2。As shown in Figures 1-6, a food tray with permeation and isolation of film pores includes a box body 1, and a plurality of longitudinal ridges 17 are arranged on the inner side wall of the box body 1, and between adjacent longitudinal ridges 17 A longitudinal guide groove 18 is formed; the blood water collecting groove 11 provided at the bottom of the box body 1 has a punched water absorbing pad 2 to close the notch of the blood water collecting groove 11, and a connection is also provided at the edge of the blood water collecting groove 11 Groove 19; the edge of the punching water-absorbing pad 2 is welded at the connecting groove 19 by ultrasonic waves; the depth of the connecting groove 18 is greater than or equal to the thickness of the punching water-absorbing pad 2, and the punching water-absorbing pad 2 is welded to the connecting groove The top surface of the punching absorbent pad 2 is slightly lower than the bottom surface of the box body or flush with the bottom surface of the box body, which is conducive to the drainage of blood and water from the food to the punching absorbent pad 2.
所述的冲孔吸水垫2为多层结构,最上层为隔水冲孔薄膜21,隔水冲孔薄膜21下层为吸水材料层22,隔水冲孔薄膜21和吸水材料层22上下复合在一起,根据实际需要在吸水材料层22下方还可复合一层隔水冲孔薄膜21;所述的隔水冲孔薄膜21为PE打孔膜;PE打孔膜的透水孔孔径为1-2mm,相邻透水孔的中心距为4-6mm。The punching pad 2 is a multi-layer structure, the uppermost layer is a water-proof punching film 21, the lower layer of the water-proof punching film 21 is a water-absorbing material layer 22, and the water-proof punching film 21 and the water-absorbing material layer 22 are composited up and down. At the same time, a layer of water-proof punching film 21 can be compounded under the water-absorbing material layer 22 according to actual needs; the water-proof punching film 21 is a PE punching film; the water-permeable hole diameter of the PE punching film is 1-2mm. , the center distance of adjacent permeable holes is 4-6mm.
所述的血水收集槽11内设置有薄膜支撑筋位,薄膜支撑筋位支撑在冲孔吸水垫2的底面,防止冲孔吸水垫2的中间向下凹陷。The blood-water collecting tank 11 is provided with a membrane supporting rib, which is supported on the bottom surface of the punching water-absorbing pad 2 to prevent the middle of the punching water-absorbing pad 2 from sinking downward.
所述的血水收集槽11为矩形,所述的薄膜支撑筋位包括矩形外框12和处于外框内的若干T形支撑筋位13,外框12与血水收集槽内壁之间形成环形槽14,T形支撑筋位13包括相互垂直的横向筋和纵向筋,纵向筋一端连接在横向筋的中部,纵向筋的另一端与矩形外框2的横向部连接并且纵向筋与矩形外框2的横向部相垂直,若干所述的T形支撑筋位13分成两组,两组T形支撑筋位13的纵向筋与分别与矩形外框2的两个横向部连接,两组T形支撑筋位13相互错位排列并在外框12内形成弓形流道15,在外框12纵向部的中间开设有两个槽口16,槽口16连通环形槽14和弓形流道15;T形支撑筋位13错位排列,使得冲孔吸水垫2支撑均匀,同时内部形成弓形流道15,并通过槽口16连通环形槽14和弓形流道15,使血水收集槽11内部空间相通,避免局部空间存满血水发生外溢。The blood water collection tank 11 is rectangular, the film support ribs include a rectangular outer frame 12 and a number of T-shaped support ribs 13 in the outer frame, and an annular groove 14 is formed between the outer frame 12 and the inner wall of the blood water collection tank. , the T-shaped support rib position 13 includes transverse rib and longitudinal rib that are perpendicular to each other, one end of the longitudinal rib is connected to the middle of the transverse rib, the other end of the longitudinal rib is connected to the transverse part of the rectangular outer frame 2, and the longitudinal rib is connected with the rectangular outer frame 2. The transverse portions are perpendicular to each other, and several of the T-shaped support ribs 13 are divided into two groups. The longitudinal ribs of the two groups of T-shaped support ribs 13 are respectively connected with the two transverse portions of the rectangular outer frame 2, and the two groups of T-shaped support ribs are connected. The positions 13 are mutually displaced and form an arcuate flow channel 15 in the outer frame 12. Two notches 16 are opened in the middle of the longitudinal portion of the outer frame 12. The notches 16 communicate with the annular groove 14 and the arcuate flow channel 15; T-shaped support ribs 13 The staggered arrangement makes the perforated water-absorbing pad 2 support evenly, and at the same time, an arcuate flow channel 15 is formed inside, and the annular groove 14 and the arcuate flow channel 15 are connected through the notch 16, so that the internal space of the blood water collection tank 11 is connected, so as to prevent the local space from being full of blood water. Spill occurs.
本发明在在盒体1内侧壁设置有若干纵向凸条17,相邻纵向凸条17之间形成纵向导流槽18,导流槽18使得肉类等食物的血水快还流到In the present invention, a plurality of longitudinal protruding strips 17 are arranged on the inner side wall of the box body 1, and longitudinal guiding grooves 18 are formed between adjacent longitudinal protruding strips 17.
盒体底部的血水收集槽内,减少与食物的接触的进间;血水收集槽占盒体底部的较大,使得底部具有较大储水空间,冲孔吸水垫上层接触食物的有冲孔层,下面是吸水材料层,因为水有张力,如果只有上面的冲孔层,是无法顺畅通过细小冲孔的,只有下面吸水层主动去吸收上层的水,才会产生吸力,把上面产生的水源源不断的吸取下来,同时隔水冲孔薄膜起到隔离食物与吸水材料层,避免吸水材料层直接与食物表层接触将食物表面的水分吸干。The blood water collection tank at the bottom of the box body reduces the entry space for contact with the food; the blood water collection tank occupies a larger part of the bottom of the box body, so that the bottom has a large water storage space, and the upper layer of the punching water absorption pad is in contact with the food. There is a punching layer , The bottom is the water-absorbing material layer, because the water has tension, if only the upper punching layer can pass through the small punching holes smoothly, only the lower water-absorbing layer actively absorbs the water in the upper layer, will it generate suction and remove the water generated above. It is continuously absorbed, and at the same time, the water-proof punching film acts to isolate the food and the water-absorbing material layer, so as to prevent the water-absorbing material layer from directly contacting the food surface layer to absorb the moisture on the food surface.
本发明还对冲孔吸水垫2的隔水冲孔薄膜21的孔径大小及间中心距进行了选择试验:The present invention also conducts a selection test on the aperture size and center distance of the water-proof punching film 21 of the punching water-absorbing pad 2:
该试验中冲孔吸水垫2尺寸统一为160mm*70mm,吸水量为30ml;测试过程所用的均为超声热合后的产品。In this test, the size of the perforated absorbent pad 2 is uniformly 160mm*70mm, and the water absorption is 30ml; the products used in the test process are all products after ultrasonic heat sealing.
一、在中心距为6mm的情况下,针对孔径的大小进行吸水能力以及锁水能力的测试:1. When the center distance is 6mm, test the water absorption capacity and water locking capacity according to the size of the aperture:
1.1、孔径Φ1mm,倒入30ml水,吸水所用时长为35秒,吸水后,横向倾斜60°放置1小时,表面无水渗出。1.1. The hole diameter is Φ1mm, pour 30ml of water, and the time for water absorption is 35 seconds. After absorbing water, place it at a lateral inclination of 60° for 1 hour, and no water seeps out on the surface.
1.2、孔径Φ1.5mm,倒入30ml水,吸水所用时长为32秒,吸水后,横向倾斜60°放置1 小时,表面无水渗出。1.2. The hole diameter is Φ1.5mm, and 30ml of water is poured into it. The water absorption time is 32 seconds. After absorbing water, place it at a 60° lateral inclination for 1 hour, and no water seeps out on the surface.
1.3、孔径Φ2mm,倒入30ml水,吸水所用时长为28秒,吸水后,横向倾斜60°放置1小时,表面有水渗出。1.3. The hole diameter is Φ2mm, pour 30ml of water, and the time for water absorption is 28 seconds. After water absorption, place it for 1 hour at a lateral inclination of 60°, and water seeps out on the surface.
由上述3个试验可以得知,当孔径在1.5mm时,吸水速度快且能防止水渗出。It can be known from the above three tests that when the pore size is 1.5 mm, the water absorption speed is fast and water seepage can be prevented.
二、在孔径为1.5mm的情况下,针对中心距进行吸水能力的测试:2. In the case of a hole diameter of 1.5mm, test the water absorption capacity for the center distance:
2.1、中心距4mm,倒入30ml水,吸水所用时长为27秒。2.1. The center distance is 4mm, 30ml of water is poured, and the water absorption time is 27 seconds.
2.2、中心距5mm,倒入30ml水,吸水所用时长为30秒。2.2. The center distance is 5mm, pour 30ml of water, and the water absorption time is 30 seconds.
2.3、中心距6mm,倒入30ml水,吸水所用时长为32秒。2.3. The center distance is 6mm, pour 30ml of water, and the time for absorbing water is 32 seconds.
2.4、中心距7mm,倒入30ml水,吸水所用时长为38秒。2.4. The center distance is 7mm, pour 30ml of water, and the time for water absorption is 38 seconds.
由上述4个试验可知,当中心距越大,吸水所用时长将越长,但中心距过密会使冲孔吸水垫2吸水性太强,不利用食物表面保湿。It can be seen from the above 4 tests that when the center distance is larger, the water absorption time will be longer, but if the center distance is too dense, the water absorption of the punching absorbent pad 2 will be too strong, and the surface of the food will not be used for moisturizing.
因此综上试验,我们建议选择孔径1-2mm,其中1.5mm为最优方案,中心距在4-6mm为较优选择。Therefore, to sum up the above test, we recommend choosing a diameter of 1-2mm, of which 1.5mm is the best solution, and the center distance is 4-6mm is the best choice.
另外本发明在冲孔吸水垫结构以不同材料和不同结构进行测试:In addition, the present invention is tested with different materials and different structures in the punched absorbent pad structure:
实验中选择的冲孔吸水垫吸水量统一为30ml,表面孔径均为1.5mm,中心距均为5mm;测试过程所用的均为超声热合后的产品。The water absorption capacity of the punched absorbent pads selected in the experiment is uniformly 30ml, the surface aperture is 1.5mm, and the center distance is 5mm; the products used in the test process are all products after ultrasonic heat sealing.
1、材质:PE打孔膜+吸水珠+PE打孔膜1. Material: PE perforated film + absorbent beads + PE perforated film
倒入30ml水,1分钟后,表面无水残留;倾斜60°放置1小时,表面无水渗出。Pour in 30ml of water, after 1 minute, no water remains on the surface; place it at 60° for 1 hour, and no water seeps out on the surface.
倒入40ml水,1分钟后,表面仍有水残留,托盒凹槽无水进入;1小时后,表面仍有水残留,托盒凹槽无水进入。Pour 40ml of water, after 1 minute, there is still water remaining on the surface, and no water enters the groove of the tray; 1 hour later, there is still water remaining on the surface, and no water enters the groove of the tray.
2、材质:木纤维+PE打孔膜2. Material: wood fiber + PE perforated film
倒入30ml水,1分钟后,表面无水残留,托盒凹槽无水进入,倾斜60°放置1小时,表面无水渗出。Pour in 30ml of water, after 1 minute, no water remains on the surface, no water enters the groove of the tray, tilt 60° for 1 hour, and no water seeps out on the surface.
倒入40ml水,1分钟后,表面无水残留,托盒凹槽有水进入,倾斜60°放置1小时,表面无水渗出。Pour 40ml of water, after 1 minute, no water remains on the surface, water enters the groove of the tray, tilt it at 60° for 1 hour, and no water seeps out on the surface.
3、材质:PE打孔膜+吸水棉+PE打孔膜3. Material: PE perforated film + absorbent cotton + PE perforated film
倒入30ml水,1分钟后,表面无水残留;倾斜60°放置1小时,表面无水渗出。Pour in 30ml of water, after 1 minute, no water remains on the surface; place it at 60° for 1 hour, and no water seeps out on the surface.
倒入40ml水,1分钟后,表面仍有水残留,托盒凹槽无水进入;1小时后,表面仍有水残留,托盒凹槽无水进入。Pour 40ml of water, after 1 minute, there is still water remaining on the surface, and no water enters the groove of the tray; 1 hour later, there is still water remaining on the surface, and no water enters the groove of the tray.
4、材质:PE打孔膜+吸水珠+PE打孔膜4. Material: PE perforated film + absorbent beads + PE perforated film
倒入30ml水,1分钟后,表面无水残留;倾斜60°放置1小时,表面无水渗出。Pour in 30ml of water, after 1 minute, no water remains on the surface; place it at 60° for 1 hour, and no water seeps out on the surface.
倒入40ml水,1分钟后,表面仍有水残留,托盒凹槽无水进入;1小时后,表面仍有水残留,托盒凹槽无水进入。Pour 40ml of water, after 1 minute, there is still water remaining on the surface, and no water enters the groove of the tray; 1 hour later, there is still water remaining on the surface, and no water enters the groove of the tray.
由上述试验可以得知,1.2.3.4这四款冲孔吸水垫吸水量都在吸水范围内,水量超出吸水垫吸水范围内的,可选择2号冲孔吸水垫。It can be known from the above test that the water absorption capacity of the four punching absorbent pads in 1.2.3.4 is within the water absorption range.
附图5所示为发明人通过对多种薄膜支撑筋位结构经过倾斜渗水测验后得出的最优方案。FIG. 5 shows the optimal solution obtained by the inventor through the inclined water seepage test on various membrane support rib structures.
本发明在倾斜渗水测验中,采用的吸水垫的吸水量统一为30ml,试验中选用的托盒统一为超声热合吸水垫之后的产品。In the inclined water seepage test of the present invention, the water absorption capacity of the water absorbing pads used is uniformly 30ml, and the trays selected in the test are uniformly the products after ultrasonic heat sealing the water absorbing pads.
方案1:如图7所示Option 1: As shown in Figure 7
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为6.86ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 6.86ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为8.33ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 8.33ml.
方案2:如图8所示Option 2: As shown in Figure 8
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为4.15ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 4.15ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为5.66ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 5.66ml.
方案3:如图9所示Option 3: As shown in Figure 9
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为1.26ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 1.26ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为2.24ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 2.24ml.
方案4:如图10所示Option 4: As shown in Figure 10
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为3.62ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 3.62ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为5.22ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 5.22ml.
方案5:如图11所示Option 5: As shown in Figure 11
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为6.82ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 6.82ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为9.53ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 9.53ml.
方案6:如图12所示Option 6: As shown in Figure 12
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为4.22ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 4.22ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为6.76ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 6.76ml.
方案7:如图13所示Option 7: As shown in Figure 13
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为2.11ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 2.11ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为4.55ml。②It was placed at 60° horizontally for 1 hour, and there was water seepage, and the amount of seepage was 4.55ml.
方案8:如图14所示Option 8: As shown in Figure 14
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为2.04ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 2.04ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为4.23ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 4.23ml.
方案9:如图15所示Option 9: As shown in Figure 15
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为6.47ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 6.47ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为8.85ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 8.85ml.
方案10:如图16所示Option 10: As shown in Figure 16
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为2.25ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 2.25ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为3.56ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 3.56ml.
方案11:如图17所示Scheme 11: As shown in Figure 17
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为8.62ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 8.62ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为11.41ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 11.41ml.
方案12:如图18所示Scheme 12: As shown in Figure 18
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为5.23ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 5.23ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为8.65ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 8.65ml.
方案13:如图19所示Scheme 13: As shown in Figure 19
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为1.87ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 1.87ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为4.21ml。②It was placed at a 60° horizontal inclination for 1 hour, and there was water seepage, and the amount of seepage was 4.21ml.
方案14:如图20所示Scheme 14: As shown in Figure 20
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为3.25ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 3.25ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为4.82ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 4.82ml.
方案15:如图21所示Scheme 15: As shown in Figure 21
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为3.46ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 3.46ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为4.56ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 4.56ml.
方案16:如图22所示Scheme 16: As shown in Figure 22
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为1.87ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 1.87ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为2.66ml。②It was placed at a 60° lateral inclination for 1 hour, and there was water seepage, and the amount of seepage was 2.66ml.
方案17:如图5所示Scheme 17: As shown in Figure 5
取2个该产品,倒入40ml水,等待10分钟。Take 2 pieces of this product, pour 40ml of water, and wait for 10 minutes.
吸水垫表面无明显可见水珠,由此可知,该造型底部有储水功能。There are no obvious visible water droplets on the surface of the absorbent pad, which shows that the bottom of the shape has a water storage function.
①横向倾斜45°放置1小时,有水渗出,渗出量为0.87ml;①The horizontal inclination is 45° and placed for 1 hour, there is water seepage, and the seepage amount is 0.87ml;
②横向倾斜60°放置1小时,有水渗出,渗出量为1.52ml。②The horizontal inclination was 60° and placed for 1 hour, and there was water exudation, and the exudation amount was 1.52ml.
总结:根据以上试验可发现,以上所有方案底部都有储水功能,根据试验结果可知,在横向倾斜45°/60°的情况下方案3、方案7、方案8、方案10、方案16、方案17均能有效的阻止水流出,综合产品外观、工艺、底部储水量等因素,最终选择最优方案17。Summary: According to the above test, it can be found that all the above schemes have a water storage function at the bottom. According to the test results, it can be seen that scheme 3, scheme 7, scheme 8, scheme 10, scheme 16, scheme under the condition of lateral inclination of 45°/60° 17 can effectively prevent the outflow of water. Considering factors such as product appearance, process, and bottom water storage, the optimal solution 17 is finally selected.

Claims (10)

  1. 一种薄膜小孔渗透隔离的食物托盒,包括盒体(1),其特征在于:在盒体(1)的底部设置的血水收集槽(11),有一冲孔吸水垫(2)将血水收集槽(11)的槽口封闭,所述的冲孔吸水垫(2)为多层结构,最上层为隔水冲孔薄膜(21),隔水冲孔薄膜(21)的下层为吸水材料层(22),隔水冲孔薄膜(21)和吸水材料层(22)上下复合在一起。A food support box with thin film pores permeating and isolating, comprising a box body (1), characterized in that: a blood water collecting tank (11) arranged at the bottom of the box body (1) has a punched water absorbing pad (2) to collect the blood water The notch of the collecting tank (11) is closed, the punching water-absorbing pad (2) is a multi-layer structure, the uppermost layer is a water-proof punching film (21), and the lower layer of the water-proof punching film (21) is a water-absorbing material The layer (22), the water-proof punching film (21) and the water-absorbing material layer (22) are combined together up and down.
  2. 如权利要求1所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:所述的血水收集槽(11)内设置有薄膜支撑筋位,薄膜支撑筋位支撑在冲孔吸水垫(2)的底面,防止冲孔吸水垫(2)的中间向下凹陷。A food tray with thin-film penetration and isolation according to claim 1, characterized in that: the blood-water collecting tank (11) is provided with a thin-film support rib, and the thin-film support rib is supported on the punching water-absorbing pad (2) to prevent the middle of the punching pad (2) from sinking downward.
  3. 如权利要求2所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:所述的血水收集槽(11)为矩形,所述的薄膜支撑筋位包括矩形外框(12)和处于外框内的若干T形支撑筋位(13),外框(12)与血水收集槽内壁之间形成环形槽(14),T形支撑筋位(13)包括相互垂直的横向筋和纵向筋,纵向筋一端连接在横向筋的中部,纵向筋的另一端与矩形外框(2)的横向部连接并且纵向筋与矩形外框(2)的横向部相垂直,若干所述的T形支撑筋位(13)分成两组,两组T形支撑筋位(13)的纵向筋与分别与矩形外框(2)的两个横向部连接,两组T形支撑筋位(13)相互错位排列并在外框(12)内形成弓形流道(15),在外框(12)纵向部的中间开设有两个槽口(16),槽口(16)连通环形槽(14)和弓形流道(15)。The food tray with thin-film penetration and isolation according to claim 2, characterized in that: the blood-water collecting tank (11) is rectangular, and the film-supporting rib comprises a rectangular outer frame (12) and Several T-shaped support rib positions (13) in the outer frame, an annular groove (14) is formed between the outer frame (12) and the inner wall of the blood water collecting tank, and the T-shaped support rib positions (13) include transverse ribs and longitudinal ribs that are perpendicular to each other. Rib, one end of the longitudinal rib is connected to the middle part of the transverse rib, the other end of the longitudinal rib is connected to the transverse part of the rectangular outer frame (2), and the longitudinal rib is perpendicular to the transverse part of the rectangular outer frame (2). The support ribs (13) are divided into two groups, the longitudinal ribs of the two groups of T-shaped support ribs (13) are respectively connected with two lateral portions of the rectangular outer frame (2), and the two groups of T-shaped support ribs (13) are mutually connected. Displaced arrangement and an arcuate flow channel (15) is formed in the outer frame (12), two notches (16) are opened in the middle of the longitudinal part of the outer frame (12), and the notches (16) communicate with the annular groove (14) and the arcuate flow Road (15).
  4. 如权利要求1所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:在所述的盒体(1)内侧壁设置有若干纵向凸条(17),相邻纵向凸条(17)之间形成纵向导流槽(18)。The food tray with thin-film penetration and isolation according to claim 1, characterized in that: a plurality of longitudinal protruding strips (17) are arranged on the inner side wall of the box body (1), and adjacent longitudinal protruding strips (17). A longitudinal guide groove (18) is formed between 17).
  5. 如权利要求1所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:在所述血水收集槽(11)的沿口还设有连接凹槽(19);所述的冲孔吸水垫(2)边沿通过超声波焊接在连接凹槽(19)处。The food tray with thin-film penetration and isolation according to claim 1, characterized in that: a connecting groove (19) is further provided on the edge of the blood-water collecting tank (11); The edge of the water-absorbing pad (2) is welded at the connecting groove (19) by ultrasonic waves.
  6. 如权利要求5所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:连接凹槽(18)的深度大于或等于冲孔吸水垫(2)的厚度,冲孔吸水垫(2)焊接在连接凹槽处时,冲孔吸水垫(2)的顶面稍低于盒体底面或与盒体底面齐平。A food tray with thin-film penetration and isolation according to claim 5, characterized in that: the depth of the connecting groove (18) is greater than or equal to the thickness of the punched water-absorbing pad (2), and the punched water-absorbing pad (2) ) is welded at the connecting groove, the top surface of the punched water absorbing pad (2) is slightly lower than the bottom surface of the box body or flush with the bottom surface of the box body.
  7. 如权利要求1所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:所述的冲孔吸水垫(2)为三层结构,中间为吸水材料层(22),吸水材料层(22)上下两侧复合隔水冲孔薄膜(21)。The food tray with thin-film penetration and isolation according to claim 1, characterized in that: the punched water-absorbing pad (2) has a three-layer structure, with a water-absorbing material layer (22) in the middle, and the water-absorbing material layer (22) Composite water-proof punching films (21) on the upper and lower sides.
  8. 如权利要求1或7所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:隔水冲孔薄膜(21)为PE打孔膜;PE打孔膜的透水孔孔径为1-2mm,相邻透水孔的中心距为4-6mm。A kind of food tray with permeation and isolation of small film pores as claimed in claim 1 or 7, characterized in that: the water-proof punching film (21) is a PE perforated film; 2mm, and the center-to-center distance between adjacent permeable holes is 4-6mm.
  9. 如权利要求1或7所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:吸水材料层(22)为木纤维层、吸水珠层或吸水棉层。The food tray with permeation and isolation of film pores according to claim 1 or 7, characterized in that: the water-absorbing material layer (22) is a wood fiber layer, a water-absorbing bead layer or a water-absorbing cotton layer.
  10. 如权利要求2所述的一种薄膜小孔渗透隔离的食物托盒,其特征在于:所述的薄膜支撑筋位将血水收集槽(11)分隔成若干小室,各小室之间相互连通。The food tray with thin film pores permeating and isolating according to claim 2, characterized in that the blood water collecting tank (11) is divided into several small chambers by the film supporting ribs, and the small chambers are connected with each other.
PCT/CN2021/133581 2021-03-26 2021-11-26 Food tray having film and small holes for permeation and isolation WO2022199099A1 (en)

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CN113264272A (en) * 2021-03-26 2021-08-17 浙江新天力容器科技有限公司 Food tray box with thin film small hole permeation isolation

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Publication number Priority date Publication date Assignee Title
GB2059920A (en) * 1979-10-08 1981-04-29 Gpg Int Ltd Moulded plastics trays
DE19508484A1 (en) * 1994-03-11 1995-10-19 Hordijk Verpakkingsind Bv Dish shaped packaging arrangement for meat
US5552169A (en) * 1991-04-25 1996-09-03 Sealed Air Corporation Food package adapted for microwave or other cooking
JP2005067023A (en) * 2003-08-25 2005-03-17 Kinsei Seishi Kk Laminated and integrated water absorption mat for food
DE102014111296A1 (en) * 2014-08-07 2016-02-11 Thomas Sander Food packaging with a plastic bowl
FR3049589A3 (en) * 2016-03-31 2017-10-06 Hartwall K Oy Ab
US20180282044A1 (en) * 2015-10-07 2018-10-04 Linpac Packaging Limited Packaging system, container therefor and process for packaging a product
CN209939195U (en) * 2019-03-28 2020-01-14 南安市洪濑黑果食品有限公司 Food package box
CN113264272A (en) * 2021-03-26 2021-08-17 浙江新天力容器科技有限公司 Food tray box with thin film small hole permeation isolation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2059920A (en) * 1979-10-08 1981-04-29 Gpg Int Ltd Moulded plastics trays
US5552169A (en) * 1991-04-25 1996-09-03 Sealed Air Corporation Food package adapted for microwave or other cooking
DE19508484A1 (en) * 1994-03-11 1995-10-19 Hordijk Verpakkingsind Bv Dish shaped packaging arrangement for meat
JP2005067023A (en) * 2003-08-25 2005-03-17 Kinsei Seishi Kk Laminated and integrated water absorption mat for food
DE102014111296A1 (en) * 2014-08-07 2016-02-11 Thomas Sander Food packaging with a plastic bowl
US20180282044A1 (en) * 2015-10-07 2018-10-04 Linpac Packaging Limited Packaging system, container therefor and process for packaging a product
FR3049589A3 (en) * 2016-03-31 2017-10-06 Hartwall K Oy Ab
CN209939195U (en) * 2019-03-28 2020-01-14 南安市洪濑黑果食品有限公司 Food package box
CN113264272A (en) * 2021-03-26 2021-08-17 浙江新天力容器科技有限公司 Food tray box with thin film small hole permeation isolation

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