WO2022198535A1 - Intelligent gang drill processing production line - Google Patents

Intelligent gang drill processing production line Download PDF

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Publication number
WO2022198535A1
WO2022198535A1 PCT/CN2021/082859 CN2021082859W WO2022198535A1 WO 2022198535 A1 WO2022198535 A1 WO 2022198535A1 CN 2021082859 W CN2021082859 W CN 2021082859W WO 2022198535 A1 WO2022198535 A1 WO 2022198535A1
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WO
WIPO (PCT)
Prior art keywords
support frame
seat
lead screw
belt
frame
Prior art date
Application number
PCT/CN2021/082859
Other languages
French (fr)
Chinese (zh)
Inventor
王辉
苗雷
郑永康
赖正友
梁浩伟
秦振伟
Original Assignee
南兴装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南兴装备股份有限公司 filed Critical 南兴装备股份有限公司
Priority to PCT/CN2021/082859 priority Critical patent/WO2022198535A1/en
Publication of WO2022198535A1 publication Critical patent/WO2022198535A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C3/00Drilling machines or drilling devices; Equipment therefor
    • B27C3/04Stationary drilling machines with a plurality of working spindles

Definitions

  • the invention relates to the technology in the field of sheet metal processing machinery, in particular to an intelligent row drilling processing production line.
  • the plate In the process of automatic connection production, in order to obtain various production requirements, the plate will undergo a series of processing and manufacturing, such as conveying, polishing, drilling, etc.
  • the conveying and drilling of the plate are usually carried out by conveying tables and drilling equipment. , the drilling equipment drills the plate through the arranged drilling device; but the existing conveying table usually adopts a driving mechanism, and the conveying speed of the front and rear sections of the conveying table is the same; thus, the drilling equipment cannot be well connected , resulting in an increase in the product defect rate;
  • the drilling equipment drills the plate through the set drill row device, and the drill row of the drill row device needs to move in translation. For this reason, it is necessary to set the translation drive screw to ensure the translation of the row drill, and the translation drive shaft is used for batch drilling.
  • the angle deviation may still occur due to long-term vibration, but the current drilling device does not have an angle deflection monitoring structure, so it is impossible to dynamically monitor the angle deflection of the drive screw in real time, resulting in possible When the angle of the drive screw is deflected, the plate continues to be processed, resulting in the scrapping of the plate in batches.
  • the plates from the edge banding machine are transferred to the drilling equipment through the conveying table for processing.
  • the length and width of the plates flowing through the conveying table cannot be judged. Whether the direction corresponds to the processing direction of the equipment, there will be two consequences. First, it may cause the plate to be punched incorrectly in batches. Second, the plate may not flow through the equipment.
  • the foreign connection equipment In order to reduce the failure rate of automatic connection equipment, it is necessary to check whether the feeding direction of the board is correct before the board enters the equipment.
  • the foreign connection equipment generally adopts laser measurement, but the cost is very high, and it is affected by factors such as floating and sinking. influences.
  • the present invention is aimed at the deficiencies of the prior art, and its main purpose is to provide an intelligent row drilling processing production line, which can realize efficient drilling, realize the staged speed change of the conveying table, and the width of the speed changing table can be adjusted. It can meet the processing requirements of workpieces of different specifications, realize the motor-driven lifting structure of the drill row mechanism, improve the accuracy and efficiency of the row drill displacement, realize the flexible and controllable stroke, and realize the angle deflection of the drill row translation drive shaft. Dynamic monitoring can reflect the angular deflection of the drive shaft in real time, ensuring the normal operation of the work.
  • the present invention adopts the following technical scheme:
  • An intelligent row drilling processing production line comprising a two-stage variable speed table and a row drilling device
  • the two-stage speed change table includes a support frame, and the support frame includes a first feeding section and a second feeding section arranged in sequence; wherein:
  • the first feeding section includes a first driving wheel, a first belt fixing piece and a first belt arranged on the first belt fixing piece, and the first driving wheel is drivingly connected to the first belt, so that the first belt can be driven along the first belt.
  • the first belt fixing part drives forward/backward;
  • the second feeding section includes a second driving wheel, a second belt fixing piece and a second belt arranged on the second belt fixing piece, and the second driving wheel is drivingly connected with the second belt, so that the second belt is driven along the second belt.
  • the second belt fixing part drives forward/backward;
  • the first driving wheel is connected with a first driving device
  • the second driving wheel is connected with a second driving device
  • the drill row device includes a machine table and a frame installed on the machine table, a drill row mechanism installed on the frame, a drive structure for driving the drill row mechanism to rise and fall, and a translation mechanism;
  • the drive structure drives and connects the frame , to drive the frame to rise and fall and to link the drilling mechanism to rise and fall;
  • the translation mechanism is installed on the frame;
  • the drive structure includes a servo motor, a coupling, a first lead screw, and a linkage block.
  • the servo motor is located on the right side of the frame, and the two ends of the coupling are respectively connected to the servo motor and the first lead screw.
  • the first lead screw extends in the up-down direction
  • the linkage block is connected to the first lead screw
  • the linkage block is provided with a connecting portion
  • the frame is connected to the connecting portion;
  • the translation mechanism includes a translation drive unit, a second lead screw, a moving seat, a sliding seat, and a guide rail.
  • the second lead screw is laterally extended and installed above the rear side of the frame, and one end of the second lead screw is connected to the translation
  • the driving unit, the movable seat is connected to the second lead screw, the upper end of the drill row mechanism is connected to the movable seat, the guide rail is laterally extended and installed under the rear inner wall of the frame, and the sliding seat is adapted to the guide rail upper part, the lower end of the drill row mechanism is connected to the sliding seat;
  • the translation mechanism further includes a support seat, a copper base, and an encoder, two ends of the second lead screw are respectively connected to the support base and the copper base, and one end of the second lead screw extends out of the support base; the encoder
  • the device is mounted on the copper base and arranged coaxially with the second lead screw.
  • the support frame includes a first support frame, a second support frame and a third support frame arranged at left and right intervals; all three are arranged on a guide rail; the first feeding section and the second feeding section The segments are all formed on the first support frame, the second support frame and the third support frame.
  • the second support frame and the third support frame can be slid left and right on the guide rail;
  • a pulley block is connected between the third support frame and the second support frame.
  • the pulley set is used to link the second support frame to the corresponding left and right displacement.
  • the pulley set includes a movable pulley, a first fixed pulley, a first conveyor belt and a second conveyor belt; the first fixed pulley is arranged on the left side of the movable pulley; the movable pulley is installed on the second support frame;
  • One end of the first conveyor belt is connected to the third support frame, and the other end of the first conveyor belt bypasses the left side surface of the first fixed pulley and the right side surface of the movable pulley in turn, and is fixed on the guide rail corresponding to the left side of the movable pulley Location;
  • One end of the second conveyor belt is connected to the third support frame, and the other end of the second conveyor belt extends leftward around the left wheel surface of the movable pulley and then extends to the right to be fixed on the guide rail corresponding to the right side of the movable pulley;
  • the third support frame drives the second support frame to move to the left through the first conveyor belt;
  • the third supporting frame drives the second supporting frame to move to the right through the second conveyor belt.
  • the first support frame and the third support frame are further provided with a pressing device, and the pressing device is arranged on the upper side of the corresponding belt fixing member in a vertically adjustable manner.
  • the material pressing device includes a pressing frame and a pressing wheel arranged on the lower side of the pressing frame, and the rotation direction of the pressing wheel is the front-rear direction.
  • the driving structure further includes a driving seat, a first bearing and a bearing seat, the servo motor is mounted on the lower end of the driving seat, the coupling is located in the driving seat, and the bearing seat is mounted on the driving seat The upper end of the seat, the first bearing is mounted on the bearing seat, the lower end of the first screw extends into the drive seat through the first bearing and is connected to the coupling, the upper end of the first screw extends above the drive seat.
  • the drive seat has an accommodating cavity with an open opening on the right side, the coupling is located in the accommodating cavity, and the upper and lower ends of the drive seat are respectively provided with an upper through hole and a lower through hole.
  • the upper through hole and the lower through hole are both connected to the accommodating cavity, the bearing seat is installed at the upper through hole, and the output shaft of the servo motor extends into the accommodating cavity through the lower through hole.
  • the encoder is mounted on the copper base through a mounting structure, the mounting structure includes a positioning seat and a mounting piece, the positioning seat has a first fixing hole for the fixed connection of the positioning seat, the The copper base has a second fixing hole, the first fixing hole is connected with the second fixing hole, and the encoder is fixed on the mounting plate;
  • the positioning seat has a first positioning hole for installing the encoder, the mounting piece has a second positioning hole, and the first positioning hole is connected with the second positioning hole;
  • the positioning seat has a monitoring hole for monitoring, the monitoring hole penetrates both sides of the positioning seat, and the axis of the monitoring hole, the axis of the encoder, and the axis of the second lead screw coincide;
  • the positioning base includes a base plate and a first positioning plate and a second positioning plate integrally connected to two opposite sides of the base plate.
  • the first positioning plate and the second positioning plate both extend along the length extension direction of the base plate.
  • the first fixing holes are arranged on the base plate at intervals along the up-down direction, and two pairs of sides of the mounting piece are respectively connected to the first positioning plate and the second positioning plate.
  • the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solutions that it can realize efficient drilling mainly through the combined design of the two-stage speed change table and the drilling arrangement.
  • the first belt is driven by the first driving wheel
  • the second belt is driven by the second driving wheel, so as to realize the staged speed change of the conveying table, which has the advantages of simple structure and easy assembly.
  • the second support frame and the third support frame can be slidably adjusted, so that the width of the speed change table can be adjusted, which can meet the processing requirements of workpieces of different specifications; especially, the distance the second support frame moves to the left/right is the first Half of the distance that the three support frames move to the left/right can ensure that the second support frame is always kept in the middle area of the first support frame and the third support frame, which ensures the support effect of the conveying table on the workpiece;
  • the lifting structure of the drill row mechanism is realized, especially, the driving
  • the structure includes a servo motor, a coupling, a first lead screw, and a linkage block.
  • the servo motor is located on the right side of the frame. The two ends of the coupling are respectively connected to the servo motor and the first lead screw, and the linkage block is connected to the first lead screw.
  • the lead screw is provided with a connecting part on the linkage block, so that the frame is connected to the connecting part, so that it realizes the motor-driven lifting structure of the drill row mechanism, improves the accuracy and efficiency of the drill row displacement, and realizes the flexibility of the stroke. Controllable, and the structure layout is ingenious and reasonable;
  • a driving screw and a drill-arranging mechanism connected to the driving screw, and an encoder for monitoring the deflection of the driving screw is provided at one end of the driving screw, so as to realize the drilling process during the drilling process.
  • the dynamic monitoring of whether the bag (drilling mechanism) is deflected can monitor the drilling accuracy in real time and ensure that the produced panels are all qualified products.
  • FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention after removing the plate conveying platform;
  • FIG. 2 is a schematic perspective view of the assembly of the two-stage shift table according to the embodiment of the present invention.
  • FIG. 3 is an assembled perspective view of another angle of the two-stage shift table according to the embodiment of the present invention.
  • FIG. 4 is a partial exploded view of the two-stage shift table according to the embodiment of the present invention.
  • FIG. 5 is another partial exploded view of the two-stage speed changer according to the embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the pulley block of the two-stage transmission table according to the embodiment of the present invention.
  • Fig. 7 is the transmission diagram of the first conveyor belt when the third support frame of the two-stage shift table according to the embodiment of the present invention moves to the left;
  • Fig. 8 is the transmission diagram of the second conveyor belt when the third support frame of the two-stage shift table according to the embodiment of the present invention moves to the right;
  • FIG. 9 is a schematic perspective view of the overall structure of the drill row device according to the embodiment of the present invention.
  • Figure 10 is another perspective view of the structure shown in Figure 9;
  • FIG. 11 is a schematic perspective view of the overall structure of the driving structure according to the embodiment of the present invention.
  • Figure 13 is an exploded view of the translation mechanism of the embodiment of the present invention.
  • FIG. 14 is a cross-sectional view of a translation mechanism of an embodiment of the present invention.
  • the first support frame 12.
  • the first two-stage speed change table 102 The first row drilling device
  • Second row drilling device 104 Second two-stage speed changer
  • FIG. 1 to FIG. 14 show the specific structure of the embodiment of the present invention.
  • An intelligent row drilling processing production line includes a first two-stage shifting table 101, a first drilling arrangement 102, a second drilling arrangement 103, and a second two-stage shifting table 104 in sequence according to the process sequence;
  • the first two-stage shifting table 101 and the second two-stage shifting table 104 have the same structure, the first drilling device 102 and the second drilling device 103 have the same structure, and the first two-stage shifting table 101 and the second drilling device 103 have the same structure.
  • a row drilling device 102 , a second row drilling device 103 , and a second two-stage shifting table 104 are all connected to a main control device.
  • each two-stage shifting table includes a support frame, and the support frame includes a first feeding section 31 and a second feeding section 32 arranged in sequence; wherein:
  • the first feeding section 31 includes a first driving wheel 311 , a first belt 313 fixing member 312 and a first belt 313 arranged on the first belt 313 fixing member 312 , and the first driving wheel 311 is drivingly connected to the first belt 313 . belt 313, so that the first belt 313 is driven forward/backward along the first belt 313 fixing member 312;
  • the second feeding section 32 includes a second driving wheel 321, a second belt 323 fixing member 322, and a second belt 323 disposed on the second belt 323 fixing member 322.
  • the second driving wheel 321 is drivingly connected to the second belt 323. belt 323, so that the second belt 323 is driven forward/backward along the second belt 323 fixing member 322;
  • first driving wheel 311 is connected with a first driving device
  • second driving wheel 321 is connected with a second driving device.
  • first belt 313 is driven by the first driving wheel 311
  • second belt 323 is driven by the second driving wheel 321, so as to realize the step-by-step speed change of the conveying table, which has the advantages of simple structure and convenient assembly.
  • the support frame includes a first support frame 11, a second support frame 12 and a third support frame 13 that are arranged at left and right intervals; all three are arranged on a guide rail; the first feeding section 31 and the third support frame 13 The two feeding sections 32 are formed on the first support frame 11 , the second support frame 12 and the third support frame 13 .
  • the second support frame 12 and the third support frame 13 can be slid left and right on the guide rail.
  • a pulley block is connected between the third support frame 13 and the second support frame 12.
  • the pulley block is used to link the second support frame 12 to corresponding left and right displacement.
  • the pulley set includes a movable pulley 20, a first fixed pulley 21, a first conveyor belt 22 and a second conveyor belt 23; the first fixed pulley 21 is arranged on the left side of the movable pulley 20; the movable pulley 20 is installed on the first Two supporting frames 12;
  • One end of the first conveyor belt 22 is connected to the third support frame 13 , and the other end of the first conveyor belt 22 bypasses the left wheel surface of the first fixed pulley 21 and the right wheel surface of the movable pulley 20 in turn, and is fixed on the guide rail.
  • the left position of the movable pulley 20 corresponds to the left position of the movable pulley 20;
  • One end of the second conveyor belt 23 is connected to the third support frame 13 , and the other end of the second conveyor belt 23 extends leftward around the left wheel surface of the movable pulley 20 and then extends to the right to be fixed on the guide rail corresponding to the right position of the movable pulley 20 . ;
  • the third support frame 13 drives the second support frame 12 to move to the left through the first conveyor belt 22;
  • the third support frame 13 drives the second support frame 12 to move to the right through the second conveyor belt 23 .
  • the pulley set further includes a second fixed pulley 24; the second fixed pulley 24 is arranged on the right side of the movable pulley 20;
  • the other end of the first conveyor belt 22 goes around the right wheel surface of the second fixed pulley 24 , the lower wheel surface of the second fixed pulley 24 , the lower wheel surface of the first fixed pulley 21 , and the first fixed pulley 21 in turn.
  • the left wheel surface of the first fixed pulley 21 , the lower wheel surface of the movable pulley 20 , the right wheel surface of the movable pulley 20 , and the upper wheel surface of the movable pulley 20 goes around the right wheel surface of the second fixed pulley 24 , the lower wheel surface of the second fixed pulley 24 , the lower wheel surface of the first fixed pulley 21 , and the first fixed pulley 21 in turn.
  • the left wheel surface of the first fixed pulley 21 , the lower wheel surface of the movable pulley 20 , the right wheel surface of the movable pulley 20 , and the upper wheel surface of the movable pulley 20 goes around the right wheel surface of the second fixed pulley 24
  • the other end of the second conveyor belt 23 extends to the left and goes around the lower wheel surface of the movable pulley 20 , the left wheel surface of the movable pulley 20 , and the upper wheel surface of the movable pulley 20 in sequence.
  • the third support frame 13 moves to the left by a distance S
  • the second support frame 12 moves to the left by a distance of 0.5S
  • the third support frame 13 moves to the right by a distance S
  • the The distance that the second support frame 12 moves to the right is 0.5S. It is well ensured that the second support frame 12 is always kept in the middle area of the first support frame 11 and the third support frame 13, which improves the support effect of the conveying table on the workpiece.
  • the first support frame 11 and the third support frame 13 are further provided with a pressing device 40 , and the pressing device 40 can be adjusted up and down on the upper side of the corresponding belt fixing member.
  • the pressing device 40 includes a pressing frame 41 and a pressing wheel 42 disposed on the lower side of the pressing frame 41 , and the rotation direction of the pressing wheel 42 is the front-rear direction.
  • a plurality of the pressing rollers 42 are arranged along the front-rear direction on the lower side of the pressing frame 41 .
  • the pressing wheel 42 is provided with a spring connected to the pressing frame 41 so that the pressing wheel 42 and the upper side surface of the workpiece form a pressing contact.
  • Each drill row device includes a frame 1, a drill row mechanism 2 mounted on the frame 1, and a drive structure 3 for driving the drill row mechanism 2 to rise and fall; the drive structure 3 drives the connection frame 1 to drive the motor The frame 1 moves up and down, thereby linking the drilling mechanism 2 to move up and down; the drive structure 3 is located on the right side of the frame 1 , and the frame 1 includes a lift seat, and the lift seat is connected to the drive structure 3 .
  • the drive structure 3 includes a servo motor 301, a coupling 302, a first lead screw 303, and a linkage block 304.
  • the servo motor 301 is located on the right side of the frame 1, and both ends of the coupling 302 are connected respectively.
  • the first lead screw extends in the up-down direction
  • the linkage block 304 is connected to the first lead screw
  • the linkage block 304 is provided with a connecting part 305
  • the connecting portion 305 is integrally protruded upward from the side of the linkage block 304 toward the drilling arrangement 2
  • the connecting portion 305 has a connecting hole 3051 for connecting the lifting seat of the frame 1, so
  • the connecting holes 3051 pass through both sides of the connecting portion 305 , and the connecting holes 3051 are connected with corresponding holes on the rack 1 through first screws.
  • the linkage block 304 is connected to the first lead screw through a first lead screw nut 306 .
  • the driving structure 3 further includes a base 307 , a first bearing 308 and a bearing seat 309 , the servo motor 301 is mounted on the lower end of the base 307 , the coupling 302 is located in the base 307 , and the bearing seat 309 Installed on the upper end of the base 307, the first bearing 308 is installed on the bearing seat 309, the lower end of the first screw extends into the base 307 through the first bearing 308 and is connected to the coupling 302, so The upper end of the first lead screw extends above the base 307, and the first lead screw nut 306 is connected to the upper end of the first lead screw.
  • the base 307 has an accommodating cavity 3071 with an open right side, and the coupling 302 is located in the accommodating cavity 3071.
  • the upper and lower ends of the base 307 are respectively provided with an upper through hole 3072 and a lower through hole 3073.
  • the upper through hole 3072 and the lower through hole 3073 are both connected to the accommodating cavity 3071 , the bearing seat 309 is installed at the upper through hole 3072 , and the output shaft of the servo motor 301 extends into the accommodating cavity 3071 through the lower through hole 3073 Inside.
  • the right end face of the base 307 is recessed with a number of blind holes 3074 for mounting and positioning connection with the external structure.
  • the drill row mechanism 2 is connected with a translation mechanism 4, which is installed on the frame 1, and the translation mechanism 4 includes a translation drive unit and a drive screw (in this embodiment, the drive screw is defined as the second The lead screw 401, the second lead screw 401 is used instead of the transmission lead screw for illustration), the movable seat 402, the sliding seat 403, the guide rail 404, the second lead screw 401 is installed horizontally on the rear side of the frame 1, One end of the second lead screw 401 is connected to the translation drive unit, the moving base 402 is connected to the second lead screw 401 through the second lead screw 401 nut, and the upper end of the drill row mechanism 2 is connected to the moving base 402, so
  • the guide rail 404 is laterally extended and installed below the rear inner wall of the frame 1 , the sliding seat 403 is adapted to the guide rail 404 , and the lower end of the drill row mechanism 2 is connected to the sliding seat 403 .
  • the translation mechanism 4 further includes a support base 405, a copper base 406, and an encoder 407. Both ends of the second lead screw 401 are respectively connected to the support base 405 and the copper base 406, and one end of the second lead screw 401 extends. out of the support base 405 ; the encoder 407 is mounted on the copper base 406 and is arranged coaxially with the second lead screw 401 . In this way, through the setting of the encoder 407, it can dynamically monitor the second lead screw 401 (ie, the transmission lead screw) in real time under the working state, so as to collect the angular deflection data of the second lead screw 401, and monitor the The data is transmitted to the system main control unit, and the monitored data is sorted and analyzed by the system main control unit.
  • the second lead screw 401 ie, the transmission lead screw
  • the system main control unit controls the alarm set on the drilling arrangement 2 to issue an alarm , to prompt the staff, so that the angle deflection of the drive screw can be reflected in real time, and the quality of the product can be ensured.
  • the encoder 407 is mounted on the copper base 406 through a mounting structure 5 .
  • the mounting structure 5 includes a positioning seat 501 and a mounting piece 502 .
  • the positioning seat 501 has a first fixing hole 5011 for the positioning seat 501 to be fixedly connected.
  • the copper base 406 has a second fixing hole 4061, the first fixing hole 5011 and the second fixing hole 4061 are locked and connected by a second screw
  • the positioning seat 501 has a first fixing hole for installing the encoder 407.
  • the positioning hole 5012, the encoder 407 is fixed on the mounting piece 502, the mounting piece 502 has a second positioning hole 5021, the first positioning hole 5012 and the second positioning hole 5021 are locked and connected by a third screw.
  • the positioning seat 501 has a monitoring hole 5013 for monitoring, and the monitoring hole 5013 passes through both sides of the positioning seat 501; the axis of the monitoring hole 5013, the axis of the encoder 407, and the axis of the second lead screw 401 The three coincide, so that the encoder 407 can smoothly collect the dynamic data of the angle deflection of the second lead screw 401 through the monitoring hole 5013 .
  • the encoder 407 is mounted on the positioning seat 501 through the mounting piece 502, so that the encoder 407.
  • the mounting piece 502 and the positioning seat 501 form an integral mounting structure 5, which facilitates the overall assembly and makes the assembly easier.
  • the positioning base 501 includes a base plate 5014 and a first positioning plate 5015 and a second positioning plate 5016 integrally connected to two opposite sides of the base plate 5014 respectively.
  • the first positioning plate 5015 and the second positioning plate 5016 are both along the length of the base plate 5014 Extending in the extension direction, the monitoring holes 5013 and the first fixing holes 5011 are arranged on the base plate 5014 at intervals along the up-down direction, and the two opposite sides of the mounting plate 502 are respectively connected to the first positioning plate 5015 and the second positioning plate 5016.
  • the two groups of first positioning holes 5012 are respectively disposed on the first positioning plate 5015 and the second positioning plate 5016.
  • the second positioning holes 5021 are respectively disposed on two opposite sides of the mounting piece 502 .
  • the other end of the second lead screw 401 is connected with a plane bearing (in this embodiment, the plane bearing is defined as the second bearing 408, and the second bearing 408 is used as an illustration below), a locking nut 409, the
  • the second bearing 408 is fixed on the copper base 406 , the other end of the second lead screw 401 passes through the second bearing 408 through the copper base 406 ; the lock nut 409 is locked on the other end of the second lead screw 401 , and is located outside the second bearing 408; the locking nut 409 has a through hole 4091, one end of the second lead screw 401 passes through the through hole 4091, and the axis of the through hole 4091 is connected to the second lead screw
  • the axes of 401 are coincident, so that the monitoring hole 5013 and the through hole 4091 are coaxially arranged.
  • the key point of the design of the present invention is that it can realize efficient drilling mainly through the combined design of the two-stage speed change table and the drilling device. It is said that the first belt is driven by the first driving wheel, and the second belt is driven by the second driving wheel, so that the segmented speed change of the conveying table is realized, which has the advantages of simple structure and convenient assembly;
  • the second support frame and the third support frame can be slidably adjusted, so that the width of the speed change table can be adjusted, which can meet the processing requirements of workpieces of different specifications; especially, the distance the second support frame moves to the left/right is the first Half of the distance that the three support frames move to the left/right can ensure that the second support frame is always kept in the middle area of the first support frame and the third support frame, which ensures the support effect of the conveying table on the workpiece;
  • the lifting structure of the drill row mechanism is realized, especially, the driving
  • the structure includes a servo motor, a coupling, a first lead screw, and a linkage block.
  • the servo motor is located on the right side of the frame. The two ends of the coupling are respectively connected to the servo motor and the first lead screw, and the linkage block is connected to the first lead screw.
  • the lead screw is provided with a connecting part on the linkage block, so that the frame is connected to the connecting part, so that it realizes the motor-driven lifting structure of the drill row mechanism, improves the accuracy and efficiency of the drill row displacement, and realizes the flexibility of the stroke. Controllable, and the structure layout is ingenious and reasonable;
  • a driving screw and a drill-arranging mechanism connected to the driving screw, and an encoder for monitoring the deflection of the driving screw is provided at one end of the driving screw, so as to realize the drilling process during the drilling process.
  • the dynamic monitoring of whether the bag (drilling mechanism) is deflected can monitor the drilling accuracy in real time and ensure that the produced panels are all qualified products.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Drilling And Boring (AREA)

Abstract

An intelligent gang drill processing production line, comprising a two-section speed change table (101) and a gang drill device. The two-section speed change table comprises a support frame, and the support frame comprises a first feeding section (31) and a second feeding section (32) sequentially arranged front and back; the gang drill device comprises a gang drill mechanism (2), a driving structure (3), and a translation mechanism (4); the driving structure (3) comprises a servo motor (301), a coupling (302), a first lead screw (303), and a linkage block (304); and the translation mechanism (4) comprises a translation driving unit, a second lead screw (401), a movable seat (402), a sliding seat (403), a guide rail (404), a support seat (405), a copper matrix (406), and an encoder (407). The production line can implement efficient drilling, can implement sectional speed change of a conveying table and width adjustment of the speed change table to meet processing requirements of workpieces of different specifications, can implement a motor-driven raising/lowering structure of the gang drill mechanism to improve the displacement accuracy and efficiency of a gang drill and achieve the travel flexibility and controllability, and can implement dynamic monitoring of angular deflection of a translation transmission shaft of the gang drill to reflect in real time the angular deflection condition of the transmission shaft and ensure normal operation of work.

Description

智能化排钻加工生产线Intelligent row drilling processing production line 技术领域technical field
本发明涉及板材加工机械领域技术,尤其是指一种智能化排钻加工生产线。The invention relates to the technology in the field of sheet metal processing machinery, in particular to an intelligent row drilling processing production line.
背景技术Background technique
目前随着工业4.0的推广,家具厂的生产模式也同样迎来了转变,越来越多的大型家具厂都在用自动化生产线,板式家具的生产离不开钻孔设备,像那种批量生产板件的产线,钻孔设备更是不可或缺的。At present, with the promotion of Industry 4.0, the production mode of furniture factories has also ushered in a change. More and more large furniture factories are using automated production lines. The production of panel furniture is inseparable from drilling equipment, such as mass production. The production line of plate, drilling equipment is indispensable.
在自动化连线生产的过程中,为了得到各种生产需求,板材会进行一系列的加工制造,例如输送、抛光、钻孔等,对于板材的输送与钻孔通常采用输送台与钻孔设备进行,钻孔设备通过设置的排钻装置对板材进行钻孔;但是现有的输送台通常是采用一个驱动机构,输送台的前后段的输送速度相同;如此,不能够很好地衔接钻孔设备,导致了产品不良率升高;In the process of automatic connection production, in order to obtain various production requirements, the plate will undergo a series of processing and manufacturing, such as conveying, polishing, drilling, etc. The conveying and drilling of the plate are usually carried out by conveying tables and drilling equipment. , the drilling equipment drills the plate through the arranged drilling device; but the existing conveying table usually adopts a driving mechanism, and the conveying speed of the front and rear sections of the conveying table is the same; thus, the drilling equipment cannot be well connected , resulting in an increase in the product defect rate;
以及,传统连线钻孔设备一直是整线的短板,效率远低于封边设备,拉低了整线的产能。传统排钻钻孔的动力采用气缸驱动的方式进行,这样的驱动方式就存在控制排钻位移尺寸不够精准、调机时间长、无法实现行程的灵活可控的弊端,影响效率,且位移驱动机构的结构布置不合理,影响整体结构的布局;还有,生产线生产可以无停歇的连续加工,这对设备精度的可靠性就提出了更高的要求,如果在钻孔过程中,钻头偏离目标位置,则会造成板件的批量报废,损失很大。钻孔设备通过设置的排钻装置对板材进行钻孔,其排钻装置的钻排需要进行平移移动,为此,需要设置平移传动丝杠以保证排钻的平移,平移传动轴在批量打孔的过程中,虽有气锁但长时间震动仍有可能会发生角度的偏移,但是现在的排钻装置不具备角度偏转监测结构,无法实时对传动丝杠的角度偏转进行动态监测,导致可能出现传动丝杠角度偏转仍继续加工板件的情况,造成板件的批量报废。In addition, traditional in-line drilling equipment has always been a shortcoming of the entire line, and its efficiency is much lower than that of edge banding equipment, which reduces the production capacity of the entire line. The power of the traditional row drill is driven by a cylinder. This driving method has the disadvantages of inaccurate control of the displacement size of the row drill, long adjustment time, and inability to realize the flexible and controllable stroke, which affects the efficiency, and the displacement driving mechanism. The unreasonable structural layout of the drill will affect the layout of the overall structure; in addition, the production line can be continuously processed without interruption, which puts forward higher requirements for the reliability of equipment accuracy. If the drill bit deviates from the target position during the drilling process , it will result in the batch scrapping of the board, and the loss will be very large. The drilling equipment drills the plate through the set drill row device, and the drill row of the drill row device needs to move in translation. For this reason, it is necessary to set the translation drive screw to ensure the translation of the row drill, and the translation drive shaft is used for batch drilling. In the process, although there is an air lock, the angle deviation may still occur due to long-term vibration, but the current drilling device does not have an angle deflection monitoring structure, so it is impossible to dynamically monitor the angle deflection of the drive screw in real time, resulting in possible When the angle of the drive screw is deflected, the plate continues to be processed, resulting in the scrapping of the plate in batches.
还有,在自动化连线生产的过程中,自封边机出来的板件经输送台传送到钻孔设备进行加工,这时会出现一个问题,经输送台流过来的板件,无法判断长宽方向是否对应的设备的加工方向,这是会出现两个后果,第一可能会批量造成板件打孔错误,第二可能会出现板材无法流过设备。为减少自动化连线设备的故障率,在板件进入设备前就应提前获取板件进料方向是否正确,国外的连线设备一般采用激光测量,但是这种成本非常高,而且受浮沉等因素影响。In addition, in the process of automatic production line, the plates from the edge banding machine are transferred to the drilling equipment through the conveying table for processing. At this time, there will be a problem. The length and width of the plates flowing through the conveying table cannot be judged. Whether the direction corresponds to the processing direction of the equipment, there will be two consequences. First, it may cause the plate to be punched incorrectly in batches. Second, the plate may not flow through the equipment. In order to reduce the failure rate of automatic connection equipment, it is necessary to check whether the feeding direction of the board is correct before the board enters the equipment. The foreign connection equipment generally adopts laser measurement, but the cost is very high, and it is affected by factors such as floating and sinking. influences.
因此,需要研究出一种新的技术以解决上述问题。Therefore, it is necessary to develop a new technology to solve the above problems.
技术解决方案technical solutions
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种智能化排钻加工生产线,其能实现高效钻孔,实现了输送台的分段变速,变速台的宽度可调,能够满足不同规格的工件加工需求,实现了排钻机构的电机驱动式升降结构,提高了排钻位移的精准性和效率,实现了行程的灵活可控,实现了排钻平移传动轴角度偏转动态监测,能实时反映传动轴的角度偏转情况,确保了工作的正常运行。In view of this, the present invention is aimed at the deficiencies of the prior art, and its main purpose is to provide an intelligent row drilling processing production line, which can realize efficient drilling, realize the staged speed change of the conveying table, and the width of the speed changing table can be adjusted. It can meet the processing requirements of workpieces of different specifications, realize the motor-driven lifting structure of the drill row mechanism, improve the accuracy and efficiency of the row drill displacement, realize the flexible and controllable stroke, and realize the angle deflection of the drill row translation drive shaft. Dynamic monitoring can reflect the angular deflection of the drive shaft in real time, ensuring the normal operation of the work.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种智能化排钻加工生产线,包括两段式变速台、排钻装置;An intelligent row drilling processing production line, comprising a two-stage variable speed table and a row drilling device;
所述两段式变速台包括有支撑架,所述支撑架包括有前后依次设置的第一送料段和第二送料段;其中:The two-stage speed change table includes a support frame, and the support frame includes a first feeding section and a second feeding section arranged in sequence; wherein:
所述第一送料段包括有第一驱动轮、第一皮带固定件和设置于第一皮带固定件上的第一皮带,所述第一驱动轮驱动连接第一皮带,以使第一皮带沿第一皮带固定件向前/后传动;The first feeding section includes a first driving wheel, a first belt fixing piece and a first belt arranged on the first belt fixing piece, and the first driving wheel is drivingly connected to the first belt, so that the first belt can be driven along the first belt. The first belt fixing part drives forward/backward;
所述第二送料段包括有第二驱动轮、第二皮带固定件和设置于第二皮带固定件上的第二皮带,所述第二驱动轮驱动连接第二皮带,以使第二皮带沿第二皮带固定件向前/后传动;The second feeding section includes a second driving wheel, a second belt fixing piece and a second belt arranged on the second belt fixing piece, and the second driving wheel is drivingly connected with the second belt, so that the second belt is driven along the second belt. The second belt fixing part drives forward/backward;
且,所述第一驱动轮连接有第一驱动装置,所述第二驱动轮连接有第二驱动装置;And, the first driving wheel is connected with a first driving device, and the second driving wheel is connected with a second driving device;
所述排钻装置包括机台及安装于机台上的机架、安装于机架上的排钻机构、用于驱动排钻机构升降的驱动结构、平移机构;所述驱动结构驱动连接机架,以带动机架升降而联动排钻机构升降;所述平移机构安装于机架上;The drill row device includes a machine table and a frame installed on the machine table, a drill row mechanism installed on the frame, a drive structure for driving the drill row mechanism to rise and fall, and a translation mechanism; the drive structure drives and connects the frame , to drive the frame to rise and fall and to link the drilling mechanism to rise and fall; the translation mechanism is installed on the frame;
所述驱动结构包括伺服电机、联轴器、第一丝杆、联动块,所述伺服电机位于于机架的右侧,所述联轴器的两端分别连接于伺服电机、第一丝杠,所述第一丝杠沿上下方向延伸,所述联动块连接于第一丝杠,所述联动块上设置有连接部,所述机架连接于连接部;The drive structure includes a servo motor, a coupling, a first lead screw, and a linkage block. The servo motor is located on the right side of the frame, and the two ends of the coupling are respectively connected to the servo motor and the first lead screw. , the first lead screw extends in the up-down direction, the linkage block is connected to the first lead screw, the linkage block is provided with a connecting portion, and the frame is connected to the connecting portion;
所述平移机构包括平移驱动单元、第二丝杠、移动座、滑座、导轨,所述第二丝杠横向延伸安装于机架的后侧上方,所述第二丝杠的一端连接于平移驱动单元,所述移动座连接于第二丝杠,所述排钻机构的上端连接于移动座,所述导轨横向延伸安装于机架的后侧内壁的下方,所述滑座适配于导轨上,所述排钻机构的下端连接于滑座;The translation mechanism includes a translation drive unit, a second lead screw, a moving seat, a sliding seat, and a guide rail. The second lead screw is laterally extended and installed above the rear side of the frame, and one end of the second lead screw is connected to the translation The driving unit, the movable seat is connected to the second lead screw, the upper end of the drill row mechanism is connected to the movable seat, the guide rail is laterally extended and installed under the rear inner wall of the frame, and the sliding seat is adapted to the guide rail upper part, the lower end of the drill row mechanism is connected to the sliding seat;
所述平移机构还包括支撑座、铜基体、编码器,所述第二丝杠的两端分别连接于支撑座、铜基体,所述第二丝杠的一端伸出支撑座外;所述编码器安装于铜基体上,并与第二丝杠同轴布置。The translation mechanism further includes a support seat, a copper base, and an encoder, two ends of the second lead screw are respectively connected to the support base and the copper base, and one end of the second lead screw extends out of the support base; the encoder The device is mounted on the copper base and arranged coaxially with the second lead screw.
作为一种优选方案,所述支撑架包括有左右依次间距设置第一支撑架、第二支撑架和第三支撑架;三者皆设置于一导轨上;所述第一送料段和第二送料段均形成于第一支撑架、第二支撑架和第三支撑架。As a preferred solution, the support frame includes a first support frame, a second support frame and a third support frame arranged at left and right intervals; all three are arranged on a guide rail; the first feeding section and the second feeding section The segments are all formed on the first support frame, the second support frame and the third support frame.
作为一种优选方案,所述第二支撑架和第三支撑架可左右滑动设置于导轨上;As a preferred solution, the second support frame and the third support frame can be slid left and right on the guide rail;
所述第三支撑架与第二支撑架之间连接有滑轮组,调节所述第三支撑架于导轨的左右位置时,通过滑轮组联动第二支撑架相应左右位移。A pulley block is connected between the third support frame and the second support frame. When adjusting the left and right positions of the third support frame on the guide rail, the pulley set is used to link the second support frame to the corresponding left and right displacement.
作为一种优选方案,所述滑轮组包括有动滑轮、第一定滑轮、第一传送带及第二传送带;所述第一定滑轮设置于动滑轮的左侧;所述动滑轮装设于第二支撑架;As a preferred solution, the pulley set includes a movable pulley, a first fixed pulley, a first conveyor belt and a second conveyor belt; the first fixed pulley is arranged on the left side of the movable pulley; the movable pulley is installed on the second support frame;
所述第一传送带的一端连接于第三支撑架,第一传送带的另一端依次绕过第一定滑轮的左侧轮面、动滑轮的右侧轮面,并固定于导轨上对应动滑轮的左侧位置;One end of the first conveyor belt is connected to the third support frame, and the other end of the first conveyor belt bypasses the left side surface of the first fixed pulley and the right side surface of the movable pulley in turn, and is fixed on the guide rail corresponding to the left side of the movable pulley Location;
所述第二传送带的一端连接于第三支撑架,第二传送带的另一端往左延伸绕过动滑轮的左侧轮面再往右延伸固定于导轨上对应动滑轮的右侧位置;One end of the second conveyor belt is connected to the third support frame, and the other end of the second conveyor belt extends leftward around the left wheel surface of the movable pulley and then extends to the right to be fixed on the guide rail corresponding to the right side of the movable pulley;
当,所述第三支撑架往左侧移动时,所述第三支撑架通过第一传送带带动第二支撑架往左侧移动;When the third support frame moves to the left, the third support frame drives the second support frame to move to the left through the first conveyor belt;
当,所述第三支撑架往右侧移动时,所述第三支撑架通过第二传送带带动第二支撑架往右侧移动。When the third supporting frame moves to the right, the third supporting frame drives the second supporting frame to move to the right through the second conveyor belt.
作为一种优选方案,所述第一支撑架和第三支撑架还设置有压料装置,所述压料装置可上下调节式设置于相应皮带固定件的上侧。As a preferred solution, the first support frame and the third support frame are further provided with a pressing device, and the pressing device is arranged on the upper side of the corresponding belt fixing member in a vertically adjustable manner.
作为一种优选方案,所述压料装置包括压架和设置于压架下侧的压轮,所述压轮的转动方向为前后方向转动。As a preferred solution, the material pressing device includes a pressing frame and a pressing wheel arranged on the lower side of the pressing frame, and the rotation direction of the pressing wheel is the front-rear direction.
作为一种优选方案,所述驱动结构还包括驱动座、第一轴承及轴承座,所述伺服电机安装于驱动座的下端,所述联轴器位于驱动座内,所述轴承座安装于驱动座的上端,所述第一轴承安装于轴承座上,所述第一丝杠的下端穿过第一轴承伸入驱动座内并连接于联轴器,所述第一丝杠的上端伸出驱动座的上方。As a preferred solution, the driving structure further includes a driving seat, a first bearing and a bearing seat, the servo motor is mounted on the lower end of the driving seat, the coupling is located in the driving seat, and the bearing seat is mounted on the driving seat The upper end of the seat, the first bearing is mounted on the bearing seat, the lower end of the first screw extends into the drive seat through the first bearing and is connected to the coupling, the upper end of the first screw extends above the drive seat.
作为一种优选方案,所述驱动座具有右侧敞口设置的容纳腔,所述联轴器位于容纳腔内,所述驱动座的上下两端分别开设有上通孔、下通孔,所述上通孔、下通孔均连通于容纳腔,所述轴承座安装于上通孔处,所述伺服电机的输出轴穿过下通孔伸入容纳腔内。As a preferred solution, the drive seat has an accommodating cavity with an open opening on the right side, the coupling is located in the accommodating cavity, and the upper and lower ends of the drive seat are respectively provided with an upper through hole and a lower through hole. The upper through hole and the lower through hole are both connected to the accommodating cavity, the bearing seat is installed at the upper through hole, and the output shaft of the servo motor extends into the accommodating cavity through the lower through hole.
作为一种优选方案,所述编码器通过一安装结构安装于铜基体上,所述安装结构包括定位座、安装片,所述定位座具有用于定位座固定连接的第一固定孔,所述铜基体具有第二固定孔,所述第一固定孔与第二固定孔相连接,所述编码器固定于安装片上;As a preferred solution, the encoder is mounted on the copper base through a mounting structure, the mounting structure includes a positioning seat and a mounting piece, the positioning seat has a first fixing hole for the fixed connection of the positioning seat, the The copper base has a second fixing hole, the first fixing hole is connected with the second fixing hole, and the encoder is fixed on the mounting plate;
所述定位座具有用于安装编码器的第一定位孔,所述安装片具有第二定位孔,所述第一定位孔与第二定位孔相连接;The positioning seat has a first positioning hole for installing the encoder, the mounting piece has a second positioning hole, and the first positioning hole is connected with the second positioning hole;
所述定位座具有用于监测的监测孔,所述监测孔贯通定位座的两侧,所述监测孔的轴心线、编码器的轴线、第二丝杠的轴线三者重合;The positioning seat has a monitoring hole for monitoring, the monitoring hole penetrates both sides of the positioning seat, and the axis of the monitoring hole, the axis of the encoder, and the axis of the second lead screw coincide;
所述定位座包括基板及一体连接于基板两对侧的第一定位板、第二定位板,所述第一定位板、第二定位板均沿基板的长度延伸方向延伸,所述监测孔、第一固定孔沿上下方向依次间距设置于基板上,所述安装片的两对侧分别连接于第一定位板、第二定位板。The positioning base includes a base plate and a first positioning plate and a second positioning plate integrally connected to two opposite sides of the base plate. The first positioning plate and the second positioning plate both extend along the length extension direction of the base plate. The first fixing holes are arranged on the base plate at intervals along the up-down direction, and two pairs of sides of the mounting piece are respectively connected to the first positioning plate and the second positioning plate.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过两段式变速台、排钻装置的结合设计,使其能实现高效钻孔,通过对输送台进行两段式变速设计,具体地说,通过第一驱动轮驱动第一皮带,第二驱动轮驱动第二皮带,实现了输送台的分段变速,其具有结构简单、组装方便的优势;Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solutions that it can realize efficient drilling mainly through the combined design of the two-stage speed change table and the drilling arrangement. , By carrying out a two-stage speed change design for the conveying table, specifically, the first belt is driven by the first driving wheel, and the second belt is driven by the second driving wheel, so as to realize the staged speed change of the conveying table, which has the advantages of simple structure and easy assembly. The advantage of convenience;
其次,第二支撑架和第三支撑架可滑动调节设置,使得变速台的宽度可调,能够满足不同规格的工件加工需求;尤其是,第二支撑架向左/右所移动的距离是第三支撑架向左/右所移动的距离的一半,能够保证第二支撑架始终保持在第一支撑架和第三支撑架的中间区域,保证了输送台对工件的支撑效果;Secondly, the second support frame and the third support frame can be slidably adjusted, so that the width of the speed change table can be adjusted, which can meet the processing requirements of workpieces of different specifications; especially, the distance the second support frame moves to the left/right is the first Half of the distance that the three support frames move to the left/right can ensure that the second support frame is always kept in the middle area of the first support frame and the third support frame, which ensures the support effect of the conveying table on the workpiece;
以及,通过将驱动结构连接有机架,于机架上安装有排钻机构,并使机架可升降式连接于驱动结构,使其实现了排钻机构的升降式结构,尤其是,使驱动结构包括伺服电机、联轴器、第一丝杆、联动块,伺服电机位于于机架的右侧,联轴器的两端分别连接于伺服电机、第一丝杠,联动块连接于第一丝杠,于联动块上设置连接部,使机架连接于连接部,从而使其实现了排钻机构的电机驱动式升降结构,提高了排钻位移的精准性和效率,实现了行程的灵活可控,且结构布局巧妙合理;And, by connecting the driving structure with the frame, installing the drill row mechanism on the frame, and connecting the frame to the driving structure in a liftable manner, the lifting structure of the drill row mechanism is realized, especially, the driving The structure includes a servo motor, a coupling, a first lead screw, and a linkage block. The servo motor is located on the right side of the frame. The two ends of the coupling are respectively connected to the servo motor and the first lead screw, and the linkage block is connected to the first lead screw. The lead screw is provided with a connecting part on the linkage block, so that the frame is connected to the connecting part, so that it realizes the motor-driven lifting structure of the drill row mechanism, improves the accuracy and efficiency of the drill row displacement, and realizes the flexibility of the stroke. Controllable, and the structure layout is ingenious and reasonable;
再者,通过设置传动丝杠及连接于传动丝杠的排钻机构,并于传动丝杠的一端部设置有用于监测传动丝杠偏转的编码器,从而使其实现了排钻工作过程中钻包(排钻机构)是否偏转的动态监测,能实时监控钻孔精度,确保所生产的板件都为合格品。Furthermore, by arranging a driving screw and a drill-arranging mechanism connected to the driving screw, and an encoder for monitoring the deflection of the driving screw is provided at one end of the driving screw, so as to realize the drilling process during the drilling process. The dynamic monitoring of whether the bag (drilling mechanism) is deflected can monitor the drilling accuracy in real time and ensure that the produced panels are all qualified products.
附图说明Description of drawings
图1是本发明之实施例的去除板材输送台后的立体结构示意图;1 is a schematic three-dimensional structure diagram of an embodiment of the present invention after removing the plate conveying platform;
图2是本发明之实施例的两段式变速台的组装立体示意图;FIG. 2 is a schematic perspective view of the assembly of the two-stage shift table according to the embodiment of the present invention;
图3是本发明之实施例的两段式变速台的另一角度的组装立体示意图;FIG. 3 is an assembled perspective view of another angle of the two-stage shift table according to the embodiment of the present invention;
图4是本发明之实施例的两段式变速台的局部分解图;FIG. 4 is a partial exploded view of the two-stage shift table according to the embodiment of the present invention;
图5是本发明之实施例的两段式变速台的另一局部分解图;FIG. 5 is another partial exploded view of the two-stage speed changer according to the embodiment of the present invention;
图6是本发明之实施例的两段式变速台的滑轮组示意图FIG. 6 is a schematic diagram of the pulley block of the two-stage transmission table according to the embodiment of the present invention.
图7是本发明之实施例的两段式变速台的第三支撑架左移时第一传送带的传动示图;Fig. 7 is the transmission diagram of the first conveyor belt when the third support frame of the two-stage shift table according to the embodiment of the present invention moves to the left;
图8是本发明之实施例的两段式变速台的第三支撑架右移时第二传送带的传动示图;Fig. 8 is the transmission diagram of the second conveyor belt when the third support frame of the two-stage shift table according to the embodiment of the present invention moves to the right;
图9是本发明之实施例的排钻装置的整体结构立体示意图;9 is a schematic perspective view of the overall structure of the drill row device according to the embodiment of the present invention;
图10是图9所示结构的另一角度示意图;Figure 10 is another perspective view of the structure shown in Figure 9;
图11是本发明之实施例的驱动结构的整体结构立体示意图;11 is a schematic perspective view of the overall structure of the driving structure according to the embodiment of the present invention;
图12是本发明之实施例的驱动结构的分解图;12 is an exploded view of the driving structure of the embodiment of the present invention;
图13是本发明之实施例的平移机构的分解图;Figure 13 is an exploded view of the translation mechanism of the embodiment of the present invention;
图14是本发明之实施例的平移机构的截面图。14 is a cross-sectional view of a translation mechanism of an embodiment of the present invention.
附图标识说明:Description of drawings:
11、第一支撑架         12、第二支撑架11. The first support frame 12. The second support frame
13、第三支撑架         20、动滑轮13. The third support frame 20. Moving pulley
21、第一定滑轮         22、第一传送带21. The first certain pulley 22. The first conveyor belt
23、第二传送带         24、第二定滑轮23. The second conveyor belt 24. The second fixed pulley
31、第一送料段         311、第一驱动轮31. The first feeding section 311. The first driving wheel
312、第一皮带固定件    313、第一皮带312, the first belt fixing part 313, the first belt
32、第二送料段         321、第二驱动轮32. The second feeding section 321. The second driving wheel
322、第二皮带固定件    323、第二皮带322. Second belt fixing part 323. Second belt
40、压料装置           41、压架40. Pressing device 41. Press frame
42、压轮               42. Press wheel  
1、机架                2、排钻机构1. Rack 2. Drilling mechanism
3、驱动结构            301、伺服电机3. Drive structure 301. Servo motor
302、联轴器            303、第一丝杆302, coupling 303, the first screw
304、联动块            305、连接部304, linkage block 305, connecting part
3051、连接孔           306、第一丝杠螺母3051, connecting hole 306, the first screw nut
307、基座              3071、容纳腔307. Pedestal 3071, accommodating cavity
3072、上通孔           3073、下通孔3072, upper through hole 3073, lower through hole
3074、盲孔             308、第一轴承3074, blind hole 308, the first bearing
309、轴承座            4、平移机构309, bearing seat 4. Translation mechanism
401、第二丝杠          402、移动座401. Second lead screw 402, mobile seat
403、滑座              404、导轨403, sliding seat 404, rail
405、支撑座            406、铜基体405, support seat 406, copper matrix
4061、第二固定孔       407、编码器4061, second fixing hole 407, encoder
408、第二轴承          409、锁紧螺母408、Second bearing 409, lock nut
4091、贯通孔           5、安装结构4091, through hole 5. Installation structure
501、定位座            5011、第一固定孔501, positioning seat 5011, the first fixing hole
5012、第一定位孔       5013、监测孔5012, the first positioning hole 5013, the monitoring hole
5014、基板             5015、第一定位板5014, substrate 5015, the first positioning plate
5016、第二定位板       502、安装片5016, the second positioning plate 502, the installation piece
5021、第二定位孔       6、气锁5021. Second positioning hole 6. Air lock
101、第一两段式变速台  102、第一排钻装置101. The first two-stage speed change table 102. The first row drilling device
103、第二排钻装置      104、第二两段式变速台103. Second row drilling device 104. Second two-stage speed changer
105、机台。105. Machines.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
请参照图1至图14所示,其显示出了本发明之实施例的具体结构。Please refer to FIG. 1 to FIG. 14, which show the specific structure of the embodiment of the present invention.
一种智能化排钻加工生产线,依制程顺序依次包括第一两段式变速台101、第一排钻装置102、第二排钻装置103、第二两段式变速台104;其中,所述第一两段式变速台101、第二两段式变速台104为相同结构,所述第一排钻装置102、第二排钻装置103为相同结构,第一两段式变速台101、第一排钻装置102、第二排钻装置103、第二两段式变速台104均连接于一主控装置。An intelligent row drilling processing production line includes a first two-stage shifting table 101, a first drilling arrangement 102, a second drilling arrangement 103, and a second two-stage shifting table 104 in sequence according to the process sequence; The first two-stage shifting table 101 and the second two-stage shifting table 104 have the same structure, the first drilling device 102 and the second drilling device 103 have the same structure, and the first two-stage shifting table 101 and the second drilling device 103 have the same structure. A row drilling device 102 , a second row drilling device 103 , and a second two-stage shifting table 104 are all connected to a main control device.
具体而言,每个两段式变速台均包括有支撑架,所述支撑架包括有前后依次设置的第一送料段31和第二送料段32;其中:Specifically, each two-stage shifting table includes a support frame, and the support frame includes a first feeding section 31 and a second feeding section 32 arranged in sequence; wherein:
所述第一送料段31包括有第一驱动轮311、第一皮带313固定件312和设置于第一皮带313固定件312上的第一皮带313,所述第一驱动轮311驱动连接第一皮带313,以使第一皮带313沿第一皮带313固定件312向前/后传动;The first feeding section 31 includes a first driving wheel 311 , a first belt 313 fixing member 312 and a first belt 313 arranged on the first belt 313 fixing member 312 , and the first driving wheel 311 is drivingly connected to the first belt 313 . belt 313, so that the first belt 313 is driven forward/backward along the first belt 313 fixing member 312;
所述第二送料段32包括有第二驱动轮321、第二皮带323固定件322和设置于第二皮带323固定件322上的第二皮带323,所述第二驱动轮321驱动连接第二皮带323,以使第二皮带323沿第二皮带323固定件322向前/后传动;The second feeding section 32 includes a second driving wheel 321, a second belt 323 fixing member 322, and a second belt 323 disposed on the second belt 323 fixing member 322. The second driving wheel 321 is drivingly connected to the second belt 323. belt 323, so that the second belt 323 is driven forward/backward along the second belt 323 fixing member 322;
且,所述第一驱动轮311连接有第一驱动装置,所述第二驱动轮321连接有第二驱动装置。如此,通过第一驱动轮311驱动第一皮带313,第二驱动轮321驱动第二皮带323,实现了输送台的分段变速,其具有结构简单、组装方便的优势。Moreover, the first driving wheel 311 is connected with a first driving device, and the second driving wheel 321 is connected with a second driving device. In this way, the first belt 313 is driven by the first driving wheel 311, and the second belt 323 is driven by the second driving wheel 321, so as to realize the step-by-step speed change of the conveying table, which has the advantages of simple structure and convenient assembly.
具体而言:所述支撑架包括有左右依次间距设置第一支撑架11、第二支撑架12和第三支撑架13;三者皆设置于一导轨上;所述第一送料段31和第二送料段32均形成于第一支撑架11、第二支撑架12和第三支撑架13。Specifically: the support frame includes a first support frame 11, a second support frame 12 and a third support frame 13 that are arranged at left and right intervals; all three are arranged on a guide rail; the first feeding section 31 and the third support frame 13 The two feeding sections 32 are formed on the first support frame 11 , the second support frame 12 and the third support frame 13 .
进一步的,所述第二支撑架12和第三支撑架13可左右滑动设置于导轨上。Further, the second support frame 12 and the third support frame 13 can be slid left and right on the guide rail.
优选的,所述第三支撑架13与第二支撑架12之间连接有滑轮组,调节所述第三支撑架13于导轨的左右位置时,通过滑轮组联动第二支撑架12相应左右位移。Preferably, a pulley block is connected between the third support frame 13 and the second support frame 12. When adjusting the left and right positions of the third support frame 13 on the guide rail, the pulley block is used to link the second support frame 12 to corresponding left and right displacement.
具体地,所述滑轮组包括有动滑轮20、第一定滑轮21、第一传送带22及第二传送带23;所述第一定滑轮21设置于动滑轮20的左侧;所述动滑轮20装设于第二支撑架12;Specifically, the pulley set includes a movable pulley 20, a first fixed pulley 21, a first conveyor belt 22 and a second conveyor belt 23; the first fixed pulley 21 is arranged on the left side of the movable pulley 20; the movable pulley 20 is installed on the first Two supporting frames 12;
所述第一传送带22的一端连接于第三支撑架13,第一传送带22的另一端依次绕过第一定滑轮21的左侧轮面、动滑轮20的右侧轮面,并固定于导轨上对应动滑轮20的左侧位置;One end of the first conveyor belt 22 is connected to the third support frame 13 , and the other end of the first conveyor belt 22 bypasses the left wheel surface of the first fixed pulley 21 and the right wheel surface of the movable pulley 20 in turn, and is fixed on the guide rail. Corresponding to the left position of the movable pulley 20;
所述第二传送带23的一端连接于第三支撑架13,第二传送带23的另一端往左延伸绕过动滑轮20的左侧轮面再往右延伸固定于导轨上对应动滑轮20的右侧位置;One end of the second conveyor belt 23 is connected to the third support frame 13 , and the other end of the second conveyor belt 23 extends leftward around the left wheel surface of the movable pulley 20 and then extends to the right to be fixed on the guide rail corresponding to the right position of the movable pulley 20 . ;
当,所述第三支撑架13往左侧移动时,所述第三支撑架13通过第一传送带22带动第二支撑架12往左侧移动;When the third support frame 13 moves to the left, the third support frame 13 drives the second support frame 12 to move to the left through the first conveyor belt 22;
当,所述第三支撑架13往右侧移动时,所述第三支撑架13通过第二传送带23带动第二支撑架12往右侧移动。When the third support frame 13 moves to the right, the third support frame 13 drives the second support frame 12 to move to the right through the second conveyor belt 23 .
优选的,所述滑轮组还包括有第二定滑轮24;所述第二定滑轮24设置于动滑轮20的右侧; Preferably, the pulley set further includes a second fixed pulley 24; the second fixed pulley 24 is arranged on the right side of the movable pulley 20;
所述第一传送带22的另一端依次绕过第二定滑轮24的右侧轮面、第二定滑轮24的下侧轮面、第一定滑轮21的下侧轮面、第一定滑轮21的左侧轮面、第一定滑轮21的上侧轮面、动滑轮20的下侧轮面、动滑轮20的右侧轮面、动滑轮20的上侧轮面。The other end of the first conveyor belt 22 goes around the right wheel surface of the second fixed pulley 24 , the lower wheel surface of the second fixed pulley 24 , the lower wheel surface of the first fixed pulley 21 , and the first fixed pulley 21 in turn. The left wheel surface of the first fixed pulley 21 , the lower wheel surface of the movable pulley 20 , the right wheel surface of the movable pulley 20 , and the upper wheel surface of the movable pulley 20 .
所述第二传送带23的另一端往左延伸依次绕过动滑轮20的下侧轮面、动滑轮20的左侧轮面、动滑轮20的上侧轮面。如此,所述第三支撑架13向左移动距离为S时,所述第二支撑架12向左移动的距离为0.5S;所述第三支撑架13向右移动距离为S时,所述第二支撑架12向右移动的距离为0.5S。很好地保证了第二支撑架12始终保持在第一支撑架11和第三支撑架13的中间区域,提高了输送台对工件的支撑效果。The other end of the second conveyor belt 23 extends to the left and goes around the lower wheel surface of the movable pulley 20 , the left wheel surface of the movable pulley 20 , and the upper wheel surface of the movable pulley 20 in sequence. In this way, when the third support frame 13 moves to the left by a distance S, the second support frame 12 moves to the left by a distance of 0.5S; when the third support frame 13 moves to the right by a distance S, the The distance that the second support frame 12 moves to the right is 0.5S. It is well ensured that the second support frame 12 is always kept in the middle area of the first support frame 11 and the third support frame 13, which improves the support effect of the conveying table on the workpiece.
优选的,所述第一支撑架11和第三支撑架13还设置有压料装置40,所述压料装置40可上下调节式设置于相应皮带固定件的上侧。Preferably, the first support frame 11 and the third support frame 13 are further provided with a pressing device 40 , and the pressing device 40 can be adjusted up and down on the upper side of the corresponding belt fixing member.
具体地,所述压料装置40包括压架41和设置于压架41下侧的压轮42,所述压轮42的转动方向为前后方向转动。优选的,所述压轮42于压架41下侧沿前后方向布置有多个。Specifically, the pressing device 40 includes a pressing frame 41 and a pressing wheel 42 disposed on the lower side of the pressing frame 41 , and the rotation direction of the pressing wheel 42 is the front-rear direction. Preferably, a plurality of the pressing rollers 42 are arranged along the front-rear direction on the lower side of the pressing frame 41 .
优选的,所述压轮42上设置有弹簧连接于压架41,以使所述压轮42和工件的上侧面形成抵压接触。Preferably, the pressing wheel 42 is provided with a spring connected to the pressing frame 41 so that the pressing wheel 42 and the upper side surface of the workpiece form a pressing contact.
每个排钻装置均包括机架1、安装于机架1上的排钻机构2以及用于驱动排钻机构2升降的驱动结构3;所述驱动结构3驱动连接机架1,以带动机架1升降,从而联动排钻机构2升降;所述驱动结构3位于机架1的右侧,所述机架1包括升降座,所述升降座连接于驱动结构3。Each drill row device includes a frame 1, a drill row mechanism 2 mounted on the frame 1, and a drive structure 3 for driving the drill row mechanism 2 to rise and fall; the drive structure 3 drives the connection frame 1 to drive the motor The frame 1 moves up and down, thereby linking the drilling mechanism 2 to move up and down; the drive structure 3 is located on the right side of the frame 1 , and the frame 1 includes a lift seat, and the lift seat is connected to the drive structure 3 .
所述驱动结构3包括伺服电机301、联轴器302、第一丝杆303、联动块304,所述伺服电机301位于于机架1的右侧,所述联轴器302的两端分别连接于伺服电机301、第一丝杠,所述第一丝杠沿上下方向延伸,所述联动块304连接于第一丝杠,所述联动块304上设置有连接部305,所述机架1连接于连接部305;所述连接部305自联动块304朝向排钻机构2的一侧一体向上延伸凸设,所述连接部305具有用于连接机架1的升降座的连接孔3051,所述连接孔3051贯通连接部305的两侧,所述连接孔3051通过第一螺丝与机架1上的相应设置的孔相连接。所述联动块304通过一第一丝杠螺母306连接于第一丝杠。所述驱动结构3还包括基座307、第一轴承308及轴承座309,所述伺服电机301安装于基座307的下端,所述联轴器302位于基座307内,所述轴承座309安装于基座307的上端,所述第一轴承308安装于轴承座309上,所述第一丝杠的下端穿过第一轴承308伸入基座307内并连接于联轴器302,所述第一丝杠的上端伸出基座307的上方,所述第一丝杠螺母306连接于第一丝杠的上端。所述基座307具有右侧敞口设置的容纳腔3071,所述联轴器302位于容纳腔3071内,所述基座307的上下两端分别开设有上通孔3072、下通孔3073,所述上通孔3072、下通孔3073均连通于容纳腔3071,所述轴承座309安装于上通孔3072处,所述伺服电机301的输出轴穿过下通孔3073伸入容纳腔3071内。所述基座307的右侧端面凹设有若干用于与外部结构相安装定位连接的盲孔3074。The drive structure 3 includes a servo motor 301, a coupling 302, a first lead screw 303, and a linkage block 304. The servo motor 301 is located on the right side of the frame 1, and both ends of the coupling 302 are connected respectively. In the servo motor 301 and the first lead screw, the first lead screw extends in the up-down direction, the linkage block 304 is connected to the first lead screw, the linkage block 304 is provided with a connecting part 305, and the frame 1 Connected to the connecting portion 305; the connecting portion 305 is integrally protruded upward from the side of the linkage block 304 toward the drilling arrangement 2, and the connecting portion 305 has a connecting hole 3051 for connecting the lifting seat of the frame 1, so The connecting holes 3051 pass through both sides of the connecting portion 305 , and the connecting holes 3051 are connected with corresponding holes on the rack 1 through first screws. The linkage block 304 is connected to the first lead screw through a first lead screw nut 306 . The driving structure 3 further includes a base 307 , a first bearing 308 and a bearing seat 309 , the servo motor 301 is mounted on the lower end of the base 307 , the coupling 302 is located in the base 307 , and the bearing seat 309 Installed on the upper end of the base 307, the first bearing 308 is installed on the bearing seat 309, the lower end of the first screw extends into the base 307 through the first bearing 308 and is connected to the coupling 302, so The upper end of the first lead screw extends above the base 307, and the first lead screw nut 306 is connected to the upper end of the first lead screw. The base 307 has an accommodating cavity 3071 with an open right side, and the coupling 302 is located in the accommodating cavity 3071. The upper and lower ends of the base 307 are respectively provided with an upper through hole 3072 and a lower through hole 3073. The upper through hole 3072 and the lower through hole 3073 are both connected to the accommodating cavity 3071 , the bearing seat 309 is installed at the upper through hole 3072 , and the output shaft of the servo motor 301 extends into the accommodating cavity 3071 through the lower through hole 3073 Inside. The right end face of the base 307 is recessed with a number of blind holes 3074 for mounting and positioning connection with the external structure.
所述排钻机构2连接有平移机构4,所述平移机构4安装于机架1上,所述平移机构4包括平移驱动单元、传动丝杠(本实施例中,传动丝杠定义为第二丝杠401,下面以第二丝杠401代替传动丝杠作以说明)、移动座402、滑座403、导轨404,所述第二丝杠401横向延伸安装于机架1的后侧上方,所述第二丝杠401的一端连接于平移驱动单元,所述移动座402通过第二丝杠401螺母连接于第二丝杠401,所述排钻机构2的上端连接于移动座402,所述导轨404横向延伸安装于机架1的后侧内壁的下方,所述滑座403适配于导轨404上,所述排钻机构2的下端连接于滑座403。The drill row mechanism 2 is connected with a translation mechanism 4, which is installed on the frame 1, and the translation mechanism 4 includes a translation drive unit and a drive screw (in this embodiment, the drive screw is defined as the second The lead screw 401, the second lead screw 401 is used instead of the transmission lead screw for illustration), the movable seat 402, the sliding seat 403, the guide rail 404, the second lead screw 401 is installed horizontally on the rear side of the frame 1, One end of the second lead screw 401 is connected to the translation drive unit, the moving base 402 is connected to the second lead screw 401 through the second lead screw 401 nut, and the upper end of the drill row mechanism 2 is connected to the moving base 402, so The guide rail 404 is laterally extended and installed below the rear inner wall of the frame 1 , the sliding seat 403 is adapted to the guide rail 404 , and the lower end of the drill row mechanism 2 is connected to the sliding seat 403 .
所述平移机构4还包括支撑座405、铜基体406、编码器407,所述第二丝杠401的两端分别连接于支撑座405、铜基体406,所述第二丝杠401的一端伸出支撑座405外;所述编码器407安装于铜基体406上,并与第二丝杠401同轴布置。如此,通过编码器407的设置,可使其能在工作状态下实时对第二丝杠401(即传动丝杠)进行动态监测,以采集第二丝杠401的角度偏转数据,并能将监测的数据传递至系统主控单元,由系统主控单元将监测的数据进行整理分析,当角度偏转超出设定范围值时,由系统主控单元控制设置于排钻机构2上的警报器发出警报,以提示工作人员,从而能实时反映传动丝杠的角度偏转情况,确保了产品的质量。The translation mechanism 4 further includes a support base 405, a copper base 406, and an encoder 407. Both ends of the second lead screw 401 are respectively connected to the support base 405 and the copper base 406, and one end of the second lead screw 401 extends. out of the support base 405 ; the encoder 407 is mounted on the copper base 406 and is arranged coaxially with the second lead screw 401 . In this way, through the setting of the encoder 407, it can dynamically monitor the second lead screw 401 (ie, the transmission lead screw) in real time under the working state, so as to collect the angular deflection data of the second lead screw 401, and monitor the The data is transmitted to the system main control unit, and the monitored data is sorted and analyzed by the system main control unit. When the angle deflection exceeds the set range value, the system main control unit controls the alarm set on the drilling arrangement 2 to issue an alarm , to prompt the staff, so that the angle deflection of the drive screw can be reflected in real time, and the quality of the product can be ensured.
所述编码器407通过一安装结构5安装于铜基体406上,所述安装结构5包括定位座501、安装片502,所述定位座501具有用于定位座501固定连接的第一固定孔5011,所述铜基体406具有第二固定孔4061,所述第一固定孔5011与第二固定孔4061通过第二螺丝相锁固连接,所述定位座501具有用于安装编码器407的第一定位孔5012,所述编码器407固定于安装片502上,所述安装片502具有第二定位孔5021,所述第一定位孔5012与第二定位孔5021通过第三螺丝相锁固连接。所述定位座501具有用于监测的监测孔5013,所述监测孔5013贯通定位座501的两侧;所述监测孔5013的轴心线、编码器407的轴线、第二丝杠401的轴线三者重合,以使编码器407经监测孔5013顺利地采集第二丝杠401的角度偏转动态数据。如此,通过将编码器407固定于安装片502上,并通过第一定位孔5012、第二定位孔5021的结合设计,使编码器407通过安装片502安装于定位座501上,从而使编码器407、安装片502、定位座501三者形成一整体安装结构5,便于整体组装,使得组装更加简便。The encoder 407 is mounted on the copper base 406 through a mounting structure 5 . The mounting structure 5 includes a positioning seat 501 and a mounting piece 502 . The positioning seat 501 has a first fixing hole 5011 for the positioning seat 501 to be fixedly connected. , the copper base 406 has a second fixing hole 4061, the first fixing hole 5011 and the second fixing hole 4061 are locked and connected by a second screw, and the positioning seat 501 has a first fixing hole for installing the encoder 407. The positioning hole 5012, the encoder 407 is fixed on the mounting piece 502, the mounting piece 502 has a second positioning hole 5021, the first positioning hole 5012 and the second positioning hole 5021 are locked and connected by a third screw. The positioning seat 501 has a monitoring hole 5013 for monitoring, and the monitoring hole 5013 passes through both sides of the positioning seat 501; the axis of the monitoring hole 5013, the axis of the encoder 407, and the axis of the second lead screw 401 The three coincide, so that the encoder 407 can smoothly collect the dynamic data of the angle deflection of the second lead screw 401 through the monitoring hole 5013 . In this way, by fixing the encoder 407 on the mounting piece 502, and through the combined design of the first positioning hole 5012 and the second positioning hole 5021, the encoder 407 is mounted on the positioning seat 501 through the mounting piece 502, so that the encoder 407. The mounting piece 502 and the positioning seat 501 form an integral mounting structure 5, which facilitates the overall assembly and makes the assembly easier.
所述定位座501包括基板5014及分别一体连接于基板5014两对侧的第一定位板5015、第二定位板5016,所述第一定位板5015、第二定位板5016均沿基板5014的长度延伸方向延伸,所述监测孔5013、第一固定孔5011沿上下方向依次间距设置于基板5014上,所述安装片502的两对侧分别连接于第一定位板5015、第二定位板5016,所述第一定位孔5012有两组,两组第一定位孔5012分别设置于第一定位板5015、第二定位板5016上,相应地,所述第二定位孔5021有两组,两组第二定位孔5021分别设置于安装片502的两对侧。The positioning base 501 includes a base plate 5014 and a first positioning plate 5015 and a second positioning plate 5016 integrally connected to two opposite sides of the base plate 5014 respectively. The first positioning plate 5015 and the second positioning plate 5016 are both along the length of the base plate 5014 Extending in the extension direction, the monitoring holes 5013 and the first fixing holes 5011 are arranged on the base plate 5014 at intervals along the up-down direction, and the two opposite sides of the mounting plate 502 are respectively connected to the first positioning plate 5015 and the second positioning plate 5016. There are two groups of the first positioning holes 5012. The two groups of first positioning holes 5012 are respectively disposed on the first positioning plate 5015 and the second positioning plate 5016. Correspondingly, there are two groups of the second positioning holes 5021. The second positioning holes 5021 are respectively disposed on two opposite sides of the mounting piece 502 .
所述第二丝杠401的另一端连接有平面轴承(于本实施例中,所述平面轴承定义为第二轴承408,下面以第二轴承408作以说明)、锁紧螺母409,所述第二轴承408固定于铜基体406上,所述第二丝杠401的另一端经铜基体406穿过第二轴承408;所述锁紧螺母409锁紧于第二丝杠401的另一端上,并位于第二轴承408的外侧;所述锁紧螺母409具有贯通孔4091,所述第二丝杠401的一端穿过贯通孔4091,所述贯通孔4091的轴心线与第二丝杠401的轴线重合,以使监测孔5013与贯通孔4091同轴心线设置。The other end of the second lead screw 401 is connected with a plane bearing (in this embodiment, the plane bearing is defined as the second bearing 408, and the second bearing 408 is used as an illustration below), a locking nut 409, the The second bearing 408 is fixed on the copper base 406 , the other end of the second lead screw 401 passes through the second bearing 408 through the copper base 406 ; the lock nut 409 is locked on the other end of the second lead screw 401 , and is located outside the second bearing 408; the locking nut 409 has a through hole 4091, one end of the second lead screw 401 passes through the through hole 4091, and the axis of the through hole 4091 is connected to the second lead screw The axes of 401 are coincident, so that the monitoring hole 5013 and the through hole 4091 are coaxially arranged.
所述第二丝杠401有两个,相应地,所述编码器407、监测孔5013、第二轴承408、锁紧螺母409均有两个。以及,所述铜基体406上设置有一气锁6。There are two second lead screws 401 , and correspondingly, there are two encoders 407 , monitoring holes 5013 , second bearings 408 , and locking nuts 409 . And, an air lock 6 is provided on the copper base 406 .
综上所述,本发明的设计重点在于,其主要是通过两段式变速台、排钻装置的结合设计,使其能实现高效钻孔,通过对输送台进行两段式变速设计,具体地说,通过第一驱动轮驱动第一皮带,第二驱动轮驱动第二皮带,实现了输送台的分段变速,其具有结构简单、组装方便的优势;To sum up, the key point of the design of the present invention is that it can realize efficient drilling mainly through the combined design of the two-stage speed change table and the drilling device. It is said that the first belt is driven by the first driving wheel, and the second belt is driven by the second driving wheel, so that the segmented speed change of the conveying table is realized, which has the advantages of simple structure and convenient assembly;
其次,第二支撑架和第三支撑架可滑动调节设置,使得变速台的宽度可调,能够满足不同规格的工件加工需求;尤其是,第二支撑架向左/右所移动的距离是第三支撑架向左/右所移动的距离的一半,能够保证第二支撑架始终保持在第一支撑架和第三支撑架的中间区域,保证了输送台对工件的支撑效果;Secondly, the second support frame and the third support frame can be slidably adjusted, so that the width of the speed change table can be adjusted, which can meet the processing requirements of workpieces of different specifications; especially, the distance the second support frame moves to the left/right is the first Half of the distance that the three support frames move to the left/right can ensure that the second support frame is always kept in the middle area of the first support frame and the third support frame, which ensures the support effect of the conveying table on the workpiece;
以及,通过将驱动结构连接有机架,于机架上安装有排钻机构,并使机架可升降式连接于驱动结构,使其实现了排钻机构的升降式结构,尤其是,使驱动结构包括伺服电机、联轴器、第一丝杆、联动块,伺服电机位于于机架的右侧,联轴器的两端分别连接于伺服电机、第一丝杠,联动块连接于第一丝杠,于联动块上设置连接部,使机架连接于连接部,从而使其实现了排钻机构的电机驱动式升降结构,提高了排钻位移的精准性和效率,实现了行程的灵活可控,且结构布局巧妙合理;And, by connecting the driving structure with the frame, installing the drill row mechanism on the frame, and connecting the frame to the driving structure in a liftable manner, the lifting structure of the drill row mechanism is realized, especially, the driving The structure includes a servo motor, a coupling, a first lead screw, and a linkage block. The servo motor is located on the right side of the frame. The two ends of the coupling are respectively connected to the servo motor and the first lead screw, and the linkage block is connected to the first lead screw. The lead screw is provided with a connecting part on the linkage block, so that the frame is connected to the connecting part, so that it realizes the motor-driven lifting structure of the drill row mechanism, improves the accuracy and efficiency of the drill row displacement, and realizes the flexibility of the stroke. Controllable, and the structure layout is ingenious and reasonable;
再者,通过设置传动丝杠及连接于传动丝杠的排钻机构,并于传动丝杠的一端部设置有用于监测传动丝杠偏转的编码器,从而使其实现了排钻工作过程中钻包(排钻机构)是否偏转的动态监测,能实时监控钻孔精度,确保所生产的板件都为合格品。Furthermore, by arranging a driving screw and a drill-arranging mechanism connected to the driving screw, and an encoder for monitoring the deflection of the driving screw is provided at one end of the driving screw, so as to realize the drilling process during the drilling process. The dynamic monitoring of whether the bag (drilling mechanism) is deflected can monitor the drilling accuracy in real time and ensure that the produced panels are all qualified products.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.

Claims (9)

  1. 一种智能化排钻加工生产线,其特征在于:包括两段式变速台、排钻装置;An intelligent row drilling processing production line is characterized in that: it comprises a two-stage speed change table and a row drilling device;
    所述两段式变速台包括有支撑架,所述支撑架包括有前后依次设置的第一送料段和第二送料段;其中:The two-stage speed change table includes a support frame, and the support frame includes a first feeding section and a second feeding section arranged in sequence; wherein:
    所述第一送料段包括有第一驱动轮、第一皮带固定件和设置于第一皮带固定件上的第一皮带,所述第一驱动轮驱动连接第一皮带,以使第一皮带沿第一皮带固定件向前/后传动;The first feeding section includes a first driving wheel, a first belt fixing piece and a first belt arranged on the first belt fixing piece, and the first driving wheel is drivingly connected to the first belt, so that the first belt can be driven along the first belt. The first belt fixing part drives forward/backward;
    所述第二送料段包括有第二驱动轮、第二皮带固定件和设置于第二皮带固定件上的第二皮带,所述第二驱动轮驱动连接第二皮带,以使第二皮带沿第二皮带固定件向前/后传动;The second feeding section includes a second driving wheel, a second belt fixing piece and a second belt arranged on the second belt fixing piece, and the second driving wheel is drivingly connected with the second belt, so that the second belt is driven along the second belt. The second belt fixing part drives forward/backward;
    且,所述第一驱动轮连接有第一驱动装置,所述第二驱动轮连接有第二驱动装置;And, the first driving wheel is connected with a first driving device, and the second driving wheel is connected with a second driving device;
    所述排钻装置包括机台及安装于机台上的机架、安装于机架上的排钻机构、用于驱动排钻机构升降的驱动结构、平移机构;所述驱动结构驱动连接机架,以带动机架升降而联动排钻机构升降;所述平移机构安装于机架上;The drill row device includes a machine table and a frame installed on the machine table, a drill row mechanism installed on the frame, a drive structure for driving the drill row mechanism to rise and fall, and a translation mechanism; the drive structure drives and connects the frame , to drive the frame to rise and fall and to link the drilling mechanism to rise and fall; the translation mechanism is installed on the frame;
    所述驱动结构包括伺服电机、联轴器、第一丝杆、联动块,所述伺服电机位于于机架的右侧,所述联轴器的两端分别连接于伺服电机、第一丝杠,所述第一丝杠沿上下方向延伸,所述联动块连接于第一丝杠,所述联动块上设置有连接部,所述机架连接于连接部;The drive structure includes a servo motor, a coupling, a first lead screw, and a linkage block. The servo motor is located on the right side of the frame, and the two ends of the coupling are respectively connected to the servo motor and the first lead screw. , the first lead screw extends in the up-down direction, the linkage block is connected to the first lead screw, the linkage block is provided with a connecting portion, and the frame is connected to the connecting portion;
    所述平移机构包括平移驱动单元、第二丝杠、移动座、滑座、导轨,所述第二丝杠横向延伸安装于机架的后侧上方,所述第二丝杠的一端连接于平移驱动单元,所述移动座连接于第二丝杠,所述排钻机构的上端连接于移动座,所述导轨横向延伸安装于机架的后侧内壁的下方,所述滑座适配于导轨上,所述排钻机构的下端连接于滑座;The translation mechanism includes a translation drive unit, a second lead screw, a moving seat, a sliding seat, and a guide rail. The second lead screw is laterally extended and installed above the rear side of the frame, and one end of the second lead screw is connected to the translation The driving unit, the movable seat is connected to the second lead screw, the upper end of the drill row mechanism is connected to the movable seat, the guide rail is laterally extended and installed under the rear inner wall of the frame, and the sliding seat is adapted to the guide rail upper part, the lower end of the drill row mechanism is connected to the sliding seat;
    所述平移机构还包括支撑座、铜基体、编码器,所述第二丝杠的两端分别连接于支撑座、铜基体,所述第二丝杠的一端伸出支撑座外;所述编码器安装于铜基体上,并与第二丝杠同轴布置。The translation mechanism further includes a support seat, a copper base, and an encoder, two ends of the second lead screw are respectively connected to the support base and the copper base, and one end of the second lead screw extends out of the support base; the encoder The device is mounted on the copper base and arranged coaxially with the second lead screw.
  2. 根据权利要求1所述的智能化排钻加工生产线,其特征在于:所述支撑架包括有左右依次间距设置第一支撑架、第二支撑架和第三支撑架;三者皆设置于一导轨上;所述第一送料段和第二送料段均形成于第一支撑架、第二支撑架和第三支撑架。The intelligent row-drilling processing production line according to claim 1, wherein the support frame comprises a first support frame, a second support frame and a third support frame arranged at left and right intervals; all three are arranged on a guide rail The first feeding section and the second feeding section are formed on the first support frame, the second support frame and the third support frame.
  3. 根据权利要求2所述的智能化排钻加工生产线,其特征在于:所述第二支撑架和第三支撑架可左右滑动设置于导轨上;The intelligent row drilling processing production line according to claim 2, wherein the second support frame and the third support frame can be slid left and right on the guide rail;
    所述第三支撑架与第二支撑架之间连接有滑轮组,调节所述第三支撑架于导轨的左右位置时,通过滑轮组联动第二支撑架相应左右位移。A pulley block is connected between the third support frame and the second support frame. When adjusting the left and right positions of the third support frame on the guide rail, the pulley set is used to link the second support frame to the corresponding left and right displacement.
  4. 根据权利要求3所述的智能化排钻加工生产线,其特征在于:所述滑轮组包括有动滑轮、第一定滑轮、第一传送带及第二传送带;所述第一定滑轮设置于动滑轮的左侧;所述动滑轮装设于第二支撑架;The intelligent row drilling processing production line according to claim 3, wherein the pulley group comprises a movable pulley, a first fixed pulley, a first conveyor belt and a second conveyor belt; the first fixed pulley is arranged on the left side of the movable pulley ; The movable pulley is installed on the second support frame;
    所述第一传送带的一端连接于第三支撑架,第一传送带的另一端依次绕过第一定滑轮的左侧轮面、动滑轮的右侧轮面,并固定于导轨上对应动滑轮的左侧位置;One end of the first conveyor belt is connected to the third support frame, and the other end of the first conveyor belt bypasses the left side surface of the first fixed pulley and the right side surface of the movable pulley in turn, and is fixed on the guide rail corresponding to the left side of the movable pulley Location;
    所述第二传送带的一端连接于第三支撑架,第二传送带的另一端往左延伸绕过动滑轮的左侧轮面再往右延伸固定于导轨上对应动滑轮的右侧位置;One end of the second conveyor belt is connected to the third support frame, and the other end of the second conveyor belt extends leftward around the left wheel surface of the movable pulley and then extends to the right to be fixed on the guide rail corresponding to the right side of the movable pulley;
    当,所述第三支撑架往左侧移动时,所述第三支撑架通过第一传送带带动第二支撑架往左侧移动;When the third support frame moves to the left, the third support frame drives the second support frame to move to the left through the first conveyor belt;
    当,所述第三支撑架往右侧移动时,所述第三支撑架通过第二传送带带动第二支撑架往右侧移动。When the third supporting frame moves to the right, the third supporting frame drives the second supporting frame to move to the right through the second conveyor belt.
  5. 根据权利要求2所述的智能化排钻加工生产线,其特征在于:所述第一支撑架和第三支撑架还设置有压料装置,所述压料装置可上下调节式设置于相应皮带固定件的上侧。The intelligent row drilling processing production line according to claim 2, wherein the first support frame and the third support frame are further provided with a pressing device, and the pressing device can be adjusted up and down to be fixed on the corresponding belt. upper side of the piece.
  6. 根据权利要求5所述的智能化排钻加工生产线,其特征在于:所述压料装置包括压架和设置于压架下侧的压轮,所述压轮的转动方向为前后方向转动。The intelligent row-drilling processing production line according to claim 5, wherein the pressing device comprises a pressing frame and a pressing wheel arranged on the lower side of the pressing frame, and the rotation direction of the pressing wheel is the front-rear direction.
  7. 根据权利要求1所述的智能化排钻加工生产线,其特征在于:所述驱动结构还包括驱动座、第一轴承及轴承座,所述伺服电机安装于驱动座的下端,所述联轴器位于驱动座内,所述轴承座安装于驱动座的上端,所述第一轴承安装于轴承座上,所述第一丝杠的下端穿过第一轴承伸入驱动座内并连接于联轴器,所述第一丝杠的上端伸出驱动座的上方。The intelligent row drilling processing production line according to claim 1, wherein the driving structure further comprises a driving seat, a first bearing and a bearing seat, the servo motor is installed on the lower end of the driving seat, and the coupling is located in the drive seat, the bearing seat is installed on the upper end of the drive seat, the first bearing is installed on the bearing seat, the lower end of the first lead screw extends into the drive seat through the first bearing and is connected to the coupling shaft The upper end of the first lead screw protrudes above the drive seat.
  8. 根据权利要求7所述的智能化排钻加工生产线,其特征在于:所述驱动座具有右侧敞口设置的容纳腔,所述联轴器位于容纳腔内,所述驱动座的上下两端分别开设有上通孔、下通孔,所述上通孔、下通孔均连通于容纳腔,所述轴承座安装于上通孔处,所述伺服电机的输出轴穿过下通孔伸入容纳腔内。The intelligent row drilling processing production line according to claim 7, wherein the drive seat has an accommodating cavity with an open opening on the right side, the coupling is located in the accommodating cavity, and the upper and lower ends of the drive seat are provided with The upper through hole and the lower through hole are respectively opened, and the upper through hole and the lower through hole are both connected to the accommodating cavity, the bearing seat is installed at the upper through hole, and the output shaft of the servo motor extends through the lower through hole. into the accommodating cavity.
  9. 根据权利要求1所述的智能化排钻加工生产线,其特征在于:所述编码器通过一安装结构安装于铜基体上,所述安装结构包括定位座、安装片,所述定位座具有用于定位座固定连接的第一固定孔,所述铜基体具有第二固定孔,所述第一固定孔与第二固定孔相连接,所述编码器固定于安装片上;The intelligent row drilling processing production line according to claim 1, wherein the encoder is mounted on the copper base through a mounting structure, the mounting structure includes a positioning seat and a mounting sheet, and the positioning seat has a a first fixing hole to which the positioning seat is fixedly connected, the copper base has a second fixing hole, the first fixing hole is connected with the second fixing hole, and the encoder is fixed on the mounting plate;
    所述定位座具有用于安装编码器的第一定位孔,所述安装片具有第二定位孔,所述第一定位孔与第二定位孔相连接;The positioning seat has a first positioning hole for installing the encoder, the mounting piece has a second positioning hole, and the first positioning hole is connected with the second positioning hole;
    所述定位座具有用于监测的监测孔,所述监测孔贯通定位座的两侧,所述监测孔的轴心线、编码器的轴线、第二丝杠的轴线三者重合;The positioning seat has a monitoring hole for monitoring, the monitoring hole penetrates both sides of the positioning seat, and the axis of the monitoring hole, the axis of the encoder, and the axis of the second lead screw coincide;
    所述定位座包括基板及一体连接于基板两对侧的第一定位板、第二定位板,所述第一定位板、第二定位板均沿基板的长度延伸方向延伸,所述监测孔、第一固定孔沿上下方向依次间距设置于基板上,所述安装片的两对侧分别连接于第一定位板、第二定位板。The positioning base includes a base plate and a first positioning plate and a second positioning plate integrally connected to two opposite sides of the base plate. The first positioning plate and the second positioning plate both extend along the length extension direction of the base plate. The first fixing holes are arranged on the base plate at intervals along the up-down direction, and two pairs of sides of the mounting piece are respectively connected to the first positioning plate and the second positioning plate.
PCT/CN2021/082859 2021-03-25 2021-03-25 Intelligent gang drill processing production line WO2022198535A1 (en)

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US3918825A (en) * 1972-05-20 1975-11-11 Luigi Alberti Multiple woodworking machine and method
FR2705270A1 (en) * 1993-05-19 1994-11-25 Grandclement Jean Claude Machine for drilling long pieces of wood.
RU2014149353A (en) * 2012-05-09 2016-07-10 Маджи Инджиниринг С.Р.Л. ONE HEAD DRILLING MACHINE
DE102016206601A1 (en) * 2015-04-20 2016-10-20 Biesse S.P.A. Machine for drilling boards of wood or similar
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CN215038247U (en) * 2021-03-15 2021-12-07 南兴装备股份有限公司 Intelligent gang drill processing production line

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