WO2022194095A1 - Integrated separator automatic material feeding and waste material discharging apparatus - Google Patents

Integrated separator automatic material feeding and waste material discharging apparatus Download PDF

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Publication number
WO2022194095A1
WO2022194095A1 PCT/CN2022/080675 CN2022080675W WO2022194095A1 WO 2022194095 A1 WO2022194095 A1 WO 2022194095A1 CN 2022080675 W CN2022080675 W CN 2022080675W WO 2022194095 A1 WO2022194095 A1 WO 2022194095A1
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diaphragm
unwinding
station
waste
separator
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PCT/CN2022/080675
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French (fr)
Chinese (zh)
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罗二天
严海宏
李根发
黄家园
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东莞市雅康精密机械有限公司
东莞市赢合技术有限公司
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Publication of WO2022194095A1 publication Critical patent/WO2022194095A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/10Arrangements for effecting positive rotation of web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations

Abstract

An integrated separator automatic material feeding and waste material discharging apparatus, comprising a plate frame (1), a lower separator material storage mechanism (2) provided on the back surface of the plate frame (1), a separator unwinding and expansion shaft mechanism (3), a lower separator waste material storage mechanism (4), and a carrying mechanism (5) movably provided on the front surface of the plate frame (1). The separator unwinding and expansion shaft mechanism (3) is located between the lower separator material storage mechanism (2) and the lower separator waste material storage mechanism (4); a material take-out station, an unwinding station, and a waste material discharging station are provided on the front surface of the plate frame (1); the lower separator material storage mechanism (2) corresponds to the material take-out station; the separator unwinding and expansion shaft mechanism (3) corresponds to the unwinding station; the lower separator waste material storage mechanism (4) corresponds to the waste material discharging station; the carrying mechanism (5) is located between the unwinding station and the waste material discharging station. The integrated separator automatic material feeding and waste material discharging apparatus integrates material feeding, unwinding, and waste material discharging, and realizes automation of the whole process without human assistance, thereby avoiding contamination to a separator material caused by a person; and two separator material rolls are used in the middle for unwinding, and shutdown for replacement is not needed in a roll replacement process, such that continuous usage of a material belt is ensured, and thus the roll replacement time is saved, and working efficiency is improved.

Description

集成式隔膜自动上料及下废料装置Integrated diaphragm automatic feeding and unloading device 技术领域technical field
本实用新型涉及一种自动化设备,具体涉及一种集成式隔膜自动上料及下废料装置。The utility model relates to an automatic device, in particular to an integrated diaphragm automatic feeding and discharging device.
背景技术Background technique
现有的电池制造一般采用全自动卷绕设备,但在生产过程中,全自动卷绕、叠片、制袋等工序包含隔膜卷料放卷的过程,目前一般采用单卷料放卷,料卷用完后停机换料的方式,料带不能连续使用,特别是在电芯卷绕过程中,隔膜料卷在使用完后需暂停设备运行,人工更换新隔膜料卷后重新开机运行,这严重影响设备效率,且人工换料容易造成对隔膜材料的污染,影响后续加工。Existing battery manufacturing generally uses fully automatic winding equipment, but in the production process, automatic winding, lamination, bag making and other processes include the process of unwinding the diaphragm coil. In the method of stopping and refilling after the coil is used up, the material belt cannot be used continuously, especially during the winding process of the battery core, the operation of the equipment needs to be suspended after the diaphragm material coil is used up, and the new diaphragm material coil should be manually replaced and restarted. It seriously affects the efficiency of the equipment, and manual material change is likely to cause pollution to the diaphragm material and affect subsequent processing.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种集成式隔膜自动上料及下废料装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an integrated diaphragm automatic feeding and discharging device.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种集成式隔膜自动上料及下废料装置,包括板架、设置在板架背面的下隔膜储料机构、隔膜放卷胀轴机构和下隔膜储废料机构及活动设置在板架正面的搬运机构,所述隔膜放卷胀轴机构位于所述下隔膜储料机构和下隔膜储废料机构之间,所述板架的正面设有取料工位、放卷工位和下废料工位,所述下隔膜储料机构与所述取料工位对应,所述隔膜放卷胀轴机构与所述放卷工位对应,所述下隔膜储废料机构与所述下废料工位对应,所述搬运机构位于所述放卷工位和下废料工位之间,在所述放卷工位和下废料工位之间往复运动。An integrated diaphragm automatic feeding and unloading device includes a plate frame, a lower diaphragm material storage mechanism arranged on the back of the plate frame, a diaphragm unwinding and expanding shaft mechanism, a lower diaphragm waste storage mechanism, and a transport mechanism movably arranged on the front of the plate frame. , the diaphragm unwinding and expanding shaft mechanism is located between the lower diaphragm material storage mechanism and the lower diaphragm waste storage mechanism, and the front of the plate frame is provided with a reclaiming station, an unwinding station and a lower waste station. The lower diaphragm material storage mechanism corresponds to the reclaiming station, the diaphragm unwinding and expanding shaft mechanism corresponds to the unwinding station, the lower diaphragm waste storage mechanism corresponds to the lower waste station, and the The conveying mechanism is located between the unwinding station and the lower scrap station, and reciprocates between the unwinding station and the lower scrap station.
进一步的,所述下隔膜储料机构包括隔膜储料仓和下隔膜储料组件, 所述下隔膜储料组件设置在所述隔膜储料仓中,并与所述取料工位对应。Further, the lower diaphragm material storage mechanism includes a diaphragm material storage bin and a lower diaphragm material storage assembly, and the lower diaphragm material storage assembly is arranged in the diaphragm storage bin and corresponds to the material reclaiming station.
进一步的,所述隔膜放卷胀轴机构包括第一隔膜放卷胀轴组件和第二隔膜放卷胀轴组件,所述放卷工位包括第一放卷工位和第二放卷工位,所述第一隔膜放卷胀轴组件与所述第一放卷工位对应,所述第二隔膜放卷胀轴组件与所述第二放卷工位对应。Further, the diaphragm unwinding and expanding shaft mechanism includes a first diaphragm unwinding and expanding shaft assembly and a second diaphragm unwinding and expanding shaft assembly, and the unwinding station includes a first unwinding station and a second unwinding station. , the first diaphragm unwinding and expanding shaft assembly corresponds to the first unwinding station, and the second diaphragm unwinding and expanding shaft assembly corresponds to the second unwinding station.
进一步的,所述下隔膜储废料机构包括隔膜废料仓和下隔膜储废料组件,所述下隔膜储废料组件设置在所述隔膜废料仓中,并与所述下废料工位对应。Further, the lower diaphragm waste storage mechanism includes a diaphragm waste bin and a lower diaphragm waste storage assembly, and the lower diaphragm waste storage assembly is arranged in the diaphragm waste bin and corresponds to the lower waste station.
进一步的,所述搬运机构为Y轴电缸部装,所述搬运机构的底部设置有Y轴导轨,所述搬运机构活动设置在所述Y轴导轨上。Further, the conveying mechanism is a Y-axis electric cylinder, the bottom of the conveying mechanism is provided with a Y-axis guide rail, and the conveying mechanism is movably arranged on the Y-axis guide rail.
相对于现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型集上料、放卷、下废料于一体,可实现全过程自动化,无需人为辅助,避免了人为容易造成对隔膜材料的污染,且中间采用两个隔膜放卷胀轴组件进行隔膜料卷放卷,当其中一个隔膜料卷使用完后,可使用另外一个隔膜料卷进行放卷,换卷过程中不需要停机更换,可保证料带的连续使用,节省了换卷时间,提高了工作效率。The utility model integrates feeding, unwinding and unloading, and can realize the automation of the whole process without human assistance, which avoids the easy pollution of the diaphragm material, and two diaphragm unwinding and expanding shaft assemblies are used in the middle to carry out the diaphragm material. Reel unwinding, when one of the diaphragm material rolls is used up, the other diaphragm material roll can be used for unwinding, and there is no need to stop and replace during the roll change process, which can ensure the continuous use of the material belt, save the time for changing the roll, and improve the work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present utility model. For some new embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本实用新型提供的一种集成式隔膜自动上料及下废料装置的上视图;Fig. 1 is the top view of a kind of integrated diaphragm automatic feeding and discharging device provided by the utility model;
图2为本实用新型提供的一种集成式隔膜自动上料及下废料装置的正视图。FIG. 2 is a front view of an integrated diaphragm automatic feeding and discharging device provided by the utility model.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合 附图及实施例对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
为了说明本实用新型所述的技术方案,下面通过具体实施例来进行说明。In order to illustrate the technical solutions of the present utility model, the following specific embodiments are used to illustrate.
实施例Example
请参阅图1、图2,本实施例提供的一种集成式隔膜自动上料及下废料装置,包括板架1、设置在板架1背面的下隔膜储料机构2、隔膜放卷胀轴机构3和下隔膜储废料机构4及活动设置在板架1正面的搬运机构5,隔膜放卷胀轴机构3位于下隔膜储料机构2和下隔膜储废料机构4之间,板架1的正面设有取料工位、放卷工位和下废料工位,下隔膜储料机构2与取料工位对应,隔膜放卷胀轴机构3与放卷工位对应,下隔膜储废料机构2与下废料工位对应,搬运机构5位于放卷工位和下废料工位之间。Please refer to FIG. 1 and FIG. 2 . An integrated diaphragm automatic feeding and discharging device provided in this embodiment includes a plate frame 1 , a lower diaphragm material storage mechanism 2 arranged on the back of the plate frame 1 , and a diaphragm unwinding and expanding shaft mechanism. 3 and the lower diaphragm waste storage mechanism 4 and the transport mechanism 5 movably arranged on the front of the plate frame 1, the diaphragm unwinding and expanding shaft mechanism 3 is located between the lower diaphragm material storage mechanism 2 and the lower diaphragm waste storage mechanism 4, the front of the plate frame 1 There is a reclaiming station, an unwinding station and a lower waste station. The lower diaphragm storage mechanism 2 corresponds to the reclaiming station, the diaphragm unwinding and expanding shaft mechanism 3 corresponds to the unwinding station, and the lower diaphragm waste storage mechanism 2 Corresponding to the lower scrap station, the conveying mechanism 5 is located between the unwinding station and the lower scrap station.
具体的,所述下隔膜储料机构2包括隔膜储料仓21和下隔膜储料组件22,下隔膜储料组件22设置在隔膜储料仓21中,并与取料工位对应。Specifically, the lower diaphragm material storage mechanism 2 includes a diaphragm material storage bin 21 and a lower diaphragm material storage assembly 22 , and the lower diaphragm material storage assembly 22 is arranged in the diaphragm material storage bin 21 and corresponds to the reclaiming station.
具体的,所述隔膜放卷胀轴机构3包括第一隔膜放卷胀轴组件31和第二隔膜放卷胀轴组件32,放卷工位包括第一放卷工位和第二放卷工位,第一隔膜放卷胀轴组件31与第一放卷工位对应,第二隔膜放卷胀轴组件32与第二放卷工位对应。Specifically, the diaphragm unwinding and expanding shaft mechanism 3 includes a first diaphragm unwinding and expanding shaft assembly 31 and a second diaphragm unwinding and expanding shaft assembly 32, and the unwinding station includes a first unwinding station and a second unwinding station. The first diaphragm unwinding and expanding shaft assembly 31 corresponds to the first unwinding station, and the second diaphragm unwinding and expanding shaft assembly 32 corresponds to the second unwinding station.
具体的,所述下隔膜储废料机构4包括隔膜废料仓41和下隔膜储废料组件42,下隔膜储废料组件42设置在隔膜废料仓41中,并与下废料工位对应。Specifically, the lower diaphragm waste storage mechanism 4 includes a diaphragm waste bin 41 and a lower diaphragm waste storage assembly 42. The lower diaphragm waste storage assembly 42 is disposed in the diaphragm waste bin 41 and corresponds to the lower waste station.
具体的,所述搬运机构5为Y轴电缸部装,搬运机构5的底部设置有Y轴导轨6,搬运机构5活动设置在Y轴导轨6上,在放卷工位和下废料工位之间往复运动。Specifically, the conveying mechanism 5 is mounted on the Y-axis electric cylinder, the bottom of the conveying mechanism 5 is provided with a Y-axis guide rail 6, and the conveying mechanism 5 is movably arranged on the Y-axis guide rail 6, at the unwinding station and the lower waste station. reciprocating movement in between.
工作过程:由下隔膜储料组件22将隔膜料卷推出至取料工位,搬运机构5沿着Y轴导轨6移动至取料位置将隔膜料卷取出,并装至第一隔膜放 卷胀轴组件31上,第一隔膜放卷胀轴组件31上料后即开始放卷工作;接着搬运机构5沿着Y轴导轨6移动至取料位置将隔膜料卷取出,并装至第二隔膜放卷胀轴组件32上;当第一隔膜放卷胀轴组件31上隔膜料卷用完后,第二隔膜放卷胀轴组件32接着放卷工作,然后搬运机构5沿着Y轴导轨6移动至第一放卷工位取下隔膜废料,并将隔膜废料装至下隔膜储废料组件42上;紧接着搬运机构5继续从取料位置取出新的隔膜料卷,装至第一隔膜放卷胀轴组件31上;当第二隔膜放卷胀轴组件32上隔膜料卷用完后,第一隔膜放卷胀轴组件31接着放卷工作,然后搬运机构5沿着Y轴导轨6移动至第二放卷工位取下隔膜废料,并将隔膜废料装至下隔膜储废料组件42上;如此循环工作。Working process: The diaphragm material roll is pushed out by the lower diaphragm material storage assembly 22 to the reclaiming station, and the conveying mechanism 5 moves along the Y-axis guide 6 to the reclaiming position to take out the diaphragm material roll, and install it on the first diaphragm for unwinding and expansion. On the shaft assembly 31, the first diaphragm unwinding and expanding shaft assembly 31 starts to unwind after the material is loaded; then the conveying mechanism 5 moves along the Y-axis guide 6 to the reclaiming position to take out the diaphragm material and install it on the second diaphragm On the unwinding and expanding shaft assembly 32; when the diaphragm material on the first diaphragm unwinding and expanding shaft assembly 31 is used up, the second diaphragm unwinding and expanding shaft assembly 32 continues to unwind, and then the conveying mechanism 5 follows the Y-axis guide 6 Move to the first unwinding station to remove the diaphragm waste, and install the diaphragm waste on the lower diaphragm waste storage assembly 42; then the conveying mechanism 5 continues to take out a new diaphragm material roll from the reclaiming position, and install it on the first diaphragm release. On the unwinding shaft assembly 31; when the diaphragm material on the second diaphragm unwinding and expanding shaft assembly 32 is used up, the first diaphragm unwinding and expanding shaft assembly 31 continues to unwind, and then the conveying mechanism 5 moves along the Y-axis guide 6 To the second unwinding station, remove the diaphragm waste, and install the diaphragm waste on the lower diaphragm waste storage assembly 42; the cycle works in this way.
以上仅为本实用新型的较佳实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.

Claims (5)

  1. 一种集成式隔膜自动上料及下废料装置,其特征在于:包括板架、设置在板架背面的下隔膜储料机构、隔膜放卷胀轴机构和下隔膜储废料机构及活动设置在板架正面的搬运机构,所述隔膜放卷胀轴机构位于所述下隔膜储料机构和下隔膜储废料机构之间,所述板架的正面设有取料工位、放卷工位和下废料工位,所述下隔膜储料机构与所述取料工位对应,所述隔膜放卷胀轴机构与所述放卷工位对应,所述下隔膜储废料机构与所述下废料工位对应,所述搬运机构位于所述放卷工位和下废料工位之间,在所述放卷工位和下废料工位之间往复运动。An integrated diaphragm automatic feeding and unloading device is characterized in that it comprises a plate frame, a lower diaphragm material storage mechanism arranged on the back of the plate frame, a diaphragm unwinding and expanding shaft mechanism, a lower diaphragm waste storage mechanism, and a lower diaphragm waste storage mechanism arranged movably on the plate frame. The front transport mechanism, the diaphragm unwinding and expanding shaft mechanism is located between the lower diaphragm material storage mechanism and the lower diaphragm waste storage mechanism, and the front of the plate frame is provided with a reclaiming station, an unwinding station and a lower waste material station, the lower diaphragm storage mechanism corresponds to the reclaiming station, the diaphragm unwinding and expanding shaft mechanism corresponds to the unwinding station, the lower diaphragm waste storage mechanism corresponds to the lower waste station Correspondingly, the conveying mechanism is located between the unwinding station and the lower scrap station, and reciprocates between the unwinding station and the lower scrap station.
  2. 根据权利要求1所述的集成式隔膜自动上料及下废料装置,其特征在于:所述下隔膜储料机构包括隔膜储料仓和下隔膜储料组件,所述下隔膜储料组件设置在所述隔膜储料仓中,并与所述取料工位对应。The integrated diaphragm automatic feeding and lowering waste material device according to claim 1, wherein the lower diaphragm material storage mechanism comprises a diaphragm material storage bin and a lower diaphragm material storage assembly, and the lower diaphragm material storage assembly is arranged at the in the diaphragm storage bin, and corresponds to the reclaiming station.
  3. 根据权利要求1所述的集成式隔膜自动上料及下废料装置,其特征在于:所述隔膜放卷胀轴机构包括第一隔膜放卷胀轴组件和第二隔膜放卷胀轴组件,所述放卷工位包括第一放卷工位和第二放卷工位,所述第一隔膜放卷胀轴组件与所述第一放卷工位对应,所述第二隔膜放卷胀轴组件与所述第二放卷工位对应。The integrated diaphragm automatic feeding and unloading device according to claim 1, wherein the diaphragm unwinding and expanding shaft mechanism comprises a first diaphragm unwinding and expanding shaft assembly and a second diaphragm unwinding and expanding shaft assembly, the The unwinding station includes a first unwinding station and a second unwinding station, the first diaphragm unwinding and expanding shaft assembly corresponds to the first unwinding station, and the second diaphragm unwinding and expanding shaft assembly Corresponding to the second unwinding station.
  4. 根据权利要求1所述的集成式隔膜自动上料及下废料装置,其特征在于:所述下隔膜储废料机构包括隔膜废料仓和下隔膜储废料组件,所述下隔膜储废料组件设置在所述隔膜废料仓中,并与所述下废料工位对应。The integrated diaphragm automatic feeding and lowering waste device according to claim 1, wherein the lower diaphragm waste storage mechanism comprises a diaphragm waste bin and a lower diaphragm waste storage assembly, and the lower diaphragm waste storage assembly is arranged on the The diaphragm waste bin corresponds to the lower waste station.
  5. 根据权利要求1所述的集成式隔膜自动上料及下废料装置,其特征在于:所述搬运机构为Y轴电缸部装,所述搬运机构的底部设置有Y轴导轨,所述搬运机构活动设置在所述Y轴导轨上。The integrated diaphragm automatic feeding and unloading device according to claim 1, characterized in that: the conveying mechanism is a Y-axis electric cylinder, the bottom of the conveying mechanism is provided with a Y-axis guide rail, and the conveying mechanism moves set on the Y-axis guide.
PCT/CN2022/080675 2021-03-16 2022-03-14 Integrated separator automatic material feeding and waste material discharging apparatus WO2022194095A1 (en)

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