WO2022193826A1 - Method and system for flexibly and accurately separating positive and negative electrode materials of waste lithium battery - Google Patents

Method and system for flexibly and accurately separating positive and negative electrode materials of waste lithium battery Download PDF

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Publication number
WO2022193826A1
WO2022193826A1 PCT/CN2022/072625 CN2022072625W WO2022193826A1 WO 2022193826 A1 WO2022193826 A1 WO 2022193826A1 CN 2022072625 W CN2022072625 W CN 2022072625W WO 2022193826 A1 WO2022193826 A1 WO 2022193826A1
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WO
WIPO (PCT)
Prior art keywords
negative electrode
positive
current collector
drum
flexible
Prior art date
Application number
PCT/CN2022/072625
Other languages
French (fr)
Chinese (zh)
Inventor
田勇
陈建军
闵杰
Original Assignee
深圳清研装备科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 深圳清研装备科技有限公司 filed Critical 深圳清研装备科技有限公司
Priority to JP2023552223A priority Critical patent/JP2024512282A/en
Priority to DE112022000681.1T priority patent/DE112022000681T5/en
Publication of WO2022193826A1 publication Critical patent/WO2022193826A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2301/00Sorting according to destination
    • B07C2301/0008Electronic Devices, e.g. keyboard, displays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Definitions

  • the invention belongs to the technical field of waste lithium battery recycling, and in particular relates to a flexible and precise separation method and system for positive and negative electrode materials of waste lithium batteries.
  • the mainstream process of separating positive and negative electrodes adopts flotation method.
  • the positive and negative electrode mixed powder obtained after crushing, sorting and pretreatment is subjected to multi-stage flotation to obtain the positive electrode material and the graphite negative electrode material. Therefore, the positive electrode material obtained by separation contains a large amount of graphite, and the graphite contains a large amount of positive electrode material, so the positive electrode powder obtained after separation by this method has a low grade and a low recovery rate; 2)
  • the positive electrode obtained after separation The material cannot be directly regenerated by the solid-phase method, which limits the high-value regeneration path of discarded lithium batteries.
  • the obtained positive electrode powder has low taste, especially contains impurities such as graphite and copper, it is difficult for graphite to generate carbon oxidizing gas and discharge at conventional high temperatures. Copper and nickel-cobalt have similar properties. Copper is almost infeasible, so it is difficult to achieve cathode material regeneration by solid-phase method; 3) There are many kinds of impurities obtained after separation, the wet recovery process is complicated, and the amount of acid and alkali is large.
  • the existing flotation process is aimed at separating the positive and negative mixed powder obtained by crushing. In this method, the positive and negative electrode powders contain impurities of copper and aluminum, and the positive electrode powder obtained after flotation is difficult to avoid containing copper and aluminum impurities. Copper and aluminum impurities need to be considered at the same time when recycling, and the impurity removal process is more complicated.
  • the purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art, and firstly provides a flexible and precise separation method of positive and negative electrode materials of waste lithium batteries, which can realize the precise separation of waste lithium battery separators, positive electrode materials, and negative electrode materials, and satisfies the requirement of regeneration. requirements, and the process is simple, the process is short, the cost is low, and industrial mass production can be realized.
  • the flexible and precise separation method for positive and negative electrode materials of waste lithium batteries includes the following steps:
  • S1 discharges the waste lithium battery, and uses physical methods to separate the mixed material with separator and positive and negative plates after crushing;
  • the flexible separation device has an inner cavity, a rotatable drum is arranged in the inner cavity, a plurality of filter holes are arranged on the drum, and the mixture with the diaphragm and the positive and negative electrode sheets is fed.
  • the liquid is passed into the inner cavity, the density of the liquid is greater than the density of the diaphragm, and both are smaller than the densities of the positive and negative plates, through the drum repeated forward and reverse rotation and the liquid
  • the relative movement between the diaphragm and the positive and negative plates separates the impurities on the diaphragm, and at the same time, most of the negative electrode material is separated from the negative electrode current collector;
  • S3 causes the drum to rotate in a directional direction, the separated and rinsed diaphragm is discharged with the liquid from the overflow port provided at the upper end of the flexible separation device, the diaphragm is collected, and a small amount of negative electrode material is collected with the filtrate and filtered for recovery;
  • S4 makes the mixture material with the negative electrode material, the positive electrode sheet and the negative electrode current collector discharged from the flexible separation device, separates the negative electrode material from the positive electrode sheet and the negative electrode current collector by filtering, and recovers the negative electrode material;
  • S5 heats and dries the separated mixture with the positive electrode sheet and the negative electrode current collector, and then separates the positive electrode sheet from the negative electrode current collector through a photoelectric color sorting device;
  • the color-selected positive electrode sheet and negative electrode current collector are respectively placed in a fine crusher to separate the positive electrode material from the positive electrode current collector, and the negative electrode material in the negative electrode current collector with a small amount of residual negative electrode material is separated from the negative electrode current collector.
  • the present invention also provides a flexible and precise separation system for positive and negative electrode materials of waste lithium batteries, including a feeding hopper, a flexible separation device, a mesh belt conveyor, a drying device, a color sorting device and a fine crusher.
  • the flexible separation device includes a cavity with an inner cavity, the center of the inner cavity is provided with a drum that can be rotated forward and reversed around the central axis of the inner cavity, the drum is provided with a plurality of filter holes, and the upper end of the cavity is provided.
  • the top is connected with an overflow pipe that communicates with the inner cavity
  • the outlet of the overflow pipe is provided with a vibrating screen
  • the bottom of the cavity is provided with a discharge port, which corresponds to the inlet of the mesh belt conveyor.
  • the outlet of the conveyor corresponds to the inlet of the drying device
  • the outlet of the drying device is correspondingly provided with the color sorting device
  • the outlet of the color sorting device is correspondingly provided with a positive electrode piece receiving hopper and a negative electrode current collector receiving hopper, and the positive electrode piece is connected to the hopper.
  • the hopper is docked with the first fine crusher
  • the negative collector current hopper is docked with the second fine crusher.
  • the present invention has the following technical effects: (1) In the present invention, the diaphragm and the mixture of positive and negative electrode sheets are put into the flexible separation device together, and the flexible impact force of the liquid is used to effectively separate the diaphragm from the positive and negative electrode sheets, and the negative electrode material is separated from the positive and negative electrode sheets.
  • the separation of the negative electrode current collector is achieved by the flexible impact of liquid, which is not only conducive to the separation of the diaphragm and the negative electrode material, but also the separation process will not damage the diaphragm, positive electrode sheet, negative electrode material and negative electrode current collector, effectively guaranteeing The integrity of the above-mentioned materials itself is avoided, and the possibility of adhesion of each material and impurities is avoided, and the existence of the diaphragm can not only alleviate the direct friction, collision and wear between the positive and negative plates and between the roller and the roller, but also The negative electrode material and the negative electrode current collector are easily separated, and the content of metal impurities in the negative electrode material is greatly reduced; (2) the present invention realizes the separation of the negative electrode material from the positive electrode sheet and the negative electrode current collector through a mesh belt conveyor, avoiding various The wear of the material makes the negative electrode material free of positive electrode powder and impurity aluminum, and the impurity copper content is extremely low, so that it is possible to directly regenerate graphite without removing copper by
  • the solid-phase regeneration of the positive electrode material obtained by fine crushing only needs to remove aluminum impurities, without considering the influence of impurities copper and graphite on the material properties, which provides a strong guarantee for the direct dry solid-phase regeneration of the positive electrode material;
  • the compatibility of the present invention Strong, compatible with ternary, lithium iron phosphate, lithium cobaltate and lithium manganate batteries;
  • the entire process of the present invention adopts the physical sorting method, does not need to use acid and alkali to separate, and has no "three wastes" discharge.
  • the positive and negative electrode materials of waste lithium batteries are highly efficient, low-cost, and accurately separated, and the impurity content is low, which effectively improves the phase purity of the positive and negative electrode materials after recycling, and makes it possible to directly industrialize solid-phase regeneration of lithium iron phosphate and ternary positive electrode materials.
  • the discharged solution is filtered to recover the negative electrode material, and the liquid can be recycled, which greatly saves the recycling cost of waste lithium batteries, is conducive to industrialized large-scale production, meets the needs of the current industry, and has a very broad application prospect.
  • Fig. 1 is the flow chart of the method of the present invention.
  • FIG. 2 is a schematic diagram of the system structure of the present invention.
  • the flexible and precise separation method of waste lithium battery separator and positive and negative electrode materials includes the following steps:
  • S1 discharges the waste lithium battery, and after crushing, adopts a physical method to separate and separate the mixed material with the waste lithium battery separator and positive and negative plates.
  • the waste lithium batteries of the present invention include waste ternary lithium batteries, waste lithium iron phosphate batteries, waste lithium cobaltate batteries and waste lithium manganate batteries, and the positive electrode sheet is composed of a positive electrode material and a positive electrode current collector.
  • the negative electrode sheet is composed of a negative electrode material and a negative electrode current collector, wherein the negative electrode material is graphite, the positive electrode current collector is aluminum foil, and the negative electrode current collector is copper foil.
  • the waste lithium battery can be discharged through the charging and discharging machine, so that the battery voltage is lower than 1V, so as to ensure the safety of the subsequent processing process, and then automatically dismantled and separated by physical methods such as mechanical crushing, magnetic separation, and screening.
  • the 100mm irregular sheet or curled separator and the positive and negative sheet mixture are convenient for the processing of the subsequent steps, and the battery casing can be directly recycled.
  • the flexible separation device has an inner cavity, a rotatable drum is arranged in the inner cavity, a plurality of filter holes are arranged on the drum, the mixed material with the diaphragm and the positive and negative electrode sheets is put into the drum, and then the The liquid is introduced into the inner cavity, so that the density of the introduced liquid is greater than the density of the diaphragm, but both are smaller than the density of the positive and negative plates. And flush the impurities on the diaphragm, and at the same time make most of the negative electrode material separate from the negative electrode current collector.
  • the flexible separation device 3 includes a cylindrical cavity 35 , and the cavity 35 has an inner cavity 32 .
  • the drum 31 that rotates on the axis a-a, the drum 31 has a bottom and a side wall, the upper end is open, the side wall and the bottom of the drum 31 are provided with a plurality of filter holes 311, and the drum 31 is sent into the crushing and sorting.
  • the liquid is introduced from the side end of the inner cavity 32. The liquid is water and enters the drum 31 through each filter hole 311.
  • the drum 31 can be driven by a motor (not shown) in the inner cavity 32 around the central axis a-a repeatedly Forward rotation (clockwise rotation) and reverse rotation (counterclockwise rotation), since the inner cavity 32 and the drum 31 are filled with liquid, after the mixed material with positive and negative plates and diaphragms is put into the drum 31, the rotation of the drum 31
  • the liquid will be driven to rotate, the liquid will drive the mixed material to rotate, and the drum 31 will rotate in the opposite direction after each rotation for a period of time, and a relative motion will be formed between the forward and reverse rotation of the drum 31 and the liquid.
  • the mixed material will change as follows: When the drum 31 stops rotating and rotates in the opposite direction, it will have an impact on the liquid.
  • the mixed material in the liquid will be instantly dispersed. Because the liquid density is higher than that of the diaphragm, it is smaller than that of the positive and negative electrodes. , the lighter diaphragm will float upward, while the heavier positive and negative plates will sink. In this way, the broken separator, the positive electrode sheet and the negative electrode sheet can be separated under the impact of the liquid, and the impact force of the liquid can also wash the surface of the separated separator, which can remove impurities on the separator . At the same time, since the negative electrode material (graphite) on the negative electrode sheet is coated on the negative electrode current collector (copper foil), the binder used is a water-based binder.
  • the negative electrode material is peeled off from the negative electrode current collector and dissolved in the liquid, and the continuous impact of the liquid will further accelerate this peeling, and wash the residual water-based adhesive on the surface of the negative electrode current collector, exposing the negative electrode current collector (copper foil) darker color. Since the drum 31 has a plurality of filter holes 311 , the stripped negative electrode material will be filtered out of the filter holes 311 along with the rotation of the drum 31 .
  • the above-mentioned flexible separation device can achieve the following technical effects: (1) separating the diaphragm from the positive and negative electrode sheets; (2) peeling the negative electrode material from the negative electrode current collector; (3) liquid caused by the rotation of the drum
  • the impact is a soft impact.
  • the volume ratio of the mixed material to the liquid put into the drum 31 is 1/10000-1/10.
  • the diameter of the filter hole 311 on the drum 31 in the flexible separation device 3 is 0.5-5 mm, which is suitable for the size of the mixed material after being crushed in step S1.
  • Rotate in the opposite direction once with a stop time of 3 to 60 seconds. After rotating for 5 min to 120 min, the separator can be completely separated from the positive and negative electrode sheets, and most of the negative electrode materials can be peeled off from the negative electrode current collector.
  • the design of the filter holes 311 on the drum 31 of the present invention can make the negative electrode material that falls off be discharged out of the drum 31 under the centrifugal force of the rotation of the drum 31, so as to avoid the friction with the negative electrode current collector when remaining in the drum 31 to generate metal impurities.
  • the metal impurity particles generally produced are relatively fine, about 300 mesh, and it is difficult to achieve separation even by sieving, which will undoubtedly increase the separation cost. Therefore, the above-mentioned design of the present invention can avoid impurities generated by friction between the negative electrode material and the negative electrode current collector and the positive electrode sheet.
  • the negative electrode current collector when the negative electrode current collector is damaged and falls into smaller particles, it can be directly discharged with the filter hole 311, and the negative electrode current collector can also be avoided. The wear is smaller and does not facilitate the separation of the subsequent steps.
  • the present invention can also be provided with a propeller 34 that rotates synchronously with the central axis a-a below the drum 31.
  • the propeller 34 and the drum 31 are spaced apart.
  • An upward axial thrust is generated, so that the liquid in the drum 31 is subjected to the axial thrust from the propeller 34 while the drum 31 drives the radial rotation, thereby causing a multi-directional flexible impact force on the mixed material in the drum 31.
  • It can speed up the complete separation between the diaphragm and the positive and negative electrode sheets and the peeling speed of the negative electrode material from the negative electrode current collector.
  • its upward axial thrust can promote the separated diaphragm in the drum 31 to move upward at an accelerated rate and float on the liquid. , and push the diaphragm to move towards the overflow port at the top (or upper end) of the cavity 35 . Since the propeller 34 is arranged under the drum 31, the direct contact between the mixed material and the propeller 34 can be avoided, the damage to the mixed material can be reduced, and the generation of impurities can be reduced.
  • This step is the collection process of the diaphragm.
  • the upper end or top of the cavity 35 is provided with an overflow pipe 4 communicating with the inner cavity 32 , and the outlet of the overflow pipe 4 is connected to the vibrating screen 5 . Because the density of the diaphragm is smaller than that of the liquid, after the liquid continuously pours in from the bottom of the inner cavity 32, in the process of the repeated forward and reverse rotation of the drum 31, the separated and rinsed diaphragm gradually floats on the liquid.
  • the drum 31 rotates directionally for 5-30 minutes, and the floating diaphragm will enter the overflow pipe 4 with the liquid from the overflow port set at the top or the upper end of the cavity 35, and discharge together with the liquid, and then filter through the screen on the vibrating screen 5, vibrating
  • the sieve hole diameter is 0.5-5mm
  • the material on the sieve is a diaphragm
  • the material under the sieve is a mixture of liquid and a very small part of the negative electrode material.
  • the material under the sieve can be uniformly filtered to recover the negative electrode material powder. .
  • S4 discharges the mixture material with negative electrode material, positive electrode sheet and negative electrode current collector from the flexible separation device, separates the negative electrode material from the positive electrode sheet and negative electrode current collector by means of filtration, and recovers the negative electrode material.
  • the liquid in the drum 31 contains positive electrode sheets, negative electrode materials, and negative electrode current collectors (including a small amount of negative electrode current collectors with residual negative electrode materials).
  • the drum discharge valve 33 designed at the lower end of the drum 31 and the flexible The separation device discharge valve 7, the above-mentioned mixed material can be discharged from the discharge port provided by the flexible separation device 3 with the liquid, and enters the mesh belt conveyor 9 connected with the discharge port, and a plurality of mesh holes are arranged on the conveyor belt of the mesh belt conveyor 9, The mesh aperture is 0.5 to 5 mm.
  • the negative electrode material is graphite powder, the liquid and the negative electrode material are easily filtered out from the mesh, and a mixture of positive electrode sheets and negative electrode current collectors (including a small amount of negative electrode current collectors with negative electrode materials) remains on the conveyor belt of the mesh belt conveyor 9. In this way, the negative electrode material is separated from the above-mentioned mixed material.
  • the negative electrode material powder is recovered by filtration treatment, and the liquid is recycled.
  • the mesh belt conveyor 9 realizes the separation of the powdered negative electrode material and the liquid mixture from the solid positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material), which, on the one hand, creates a new generation for subsequent color selection.
  • the powdery negative electrode material can be filtered out of the mesh with the liquid, and it is not necessary to use the vibration method of the prior art to separate the powder and bulk material, which avoids the wear of each material, and at the same time Also, the defect of containing metal impurities in the negative electrode material powder caused by the vibration mode is avoided, and the negative electrode material can be directly regenerated without removing metal impurities.
  • S5 heats and dries the separated mixed material with positive electrode sheets and negative electrode current collectors (containing a small amount of negative electrode current collectors with residual negative electrode materials), and then uses a color sorting device to separate the positive electrode sheets and negative electrode current collectors (containing a small amount of residual negative electrode materials). collector) separation.
  • the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with negative electrode material remaining) are separated from the negative electrode material by the mesh belt conveyor 9, they still contain a lot of moisture.
  • the mixed material of the negative electrode current collector with the negative electrode material remaining) is sent into the heating device 10, the heating temperature can be 50-150 °C, and the heating time is 0.5-12 h, so that the above-mentioned materials can be dried, because in the presence of moisture, the material is easy to Bonding is not conducive to subsequent sorting.
  • the mixed material of the positive electrode sheet and the negative electrode current collector enters the color sorting device 14 .
  • the color sorting device 14 can choose a photoelectric color sorting device. Since the negative electrode current collector is generally copper foil, after the negative electrode material is peeled off from the negative electrode sheet, the surface of the copper foil has a certain chromaticity. A chromatic copper foil to separate the negative electrode current collector (containing a small amount of residual negative electrode material) from the positive electrode sheet.
  • This step adopts the prior art photoelectric color sorting equipment, which is fast and convenient, and can accurately separate the negative electrode current collector (the negative electrode current collector containing a small amount of residual negative electrode material) from the positive electrode sheet.
  • This step makes use of the difference in ductility between the positive electrode current collector aluminum foil and the positive electrode material adhered to it, the negative electrode current collector copper foil and the negative electrode graphite material adhered on it, and uses the prior art hammer crusher to process the positive electrode sheet and the negative electrode current collector.
  • the first fine crusher 17 is used to depowder the positive electrode sheet. Due to the constant impact of the hammer crusher, the metal particles of the positive electrode sheet become smaller, and the positive electrode material on the metal surface is hard and easily falls off. After sieving, the rolled up granular aluminum particles (positive electrode current collector particles) and powdered positive electrode powder can be obtained.
  • the second fine crusher 18 is used to depowder the negative electrode current collector (containing a small amount of negative electrode current collector with residual negative electrode material). Due to the continuous impact of the hammer crusher, the metal particles of the negative electrode current collector become smaller, and the metal surface of the negative electrode current collector becomes smaller. The negative electrode material is hard and easy to fall off. After vibrating and sieving, the rolled up granular copper particles (negative electrode current collector particles) and powdered negative electrode powder can be obtained.
  • the above process of the present invention completely realizes the flexible and precise separation between the diaphragm and the positive electrode sheet and the negative electrode sheet, between the positive electrode material and the positive electrode current collector (aluminum foil), and between the negative electrode material and the negative electrode current collector (copper foil).
  • the separator is first separated from the positive and negative electrode sheets, and then the active material on the negative electrode sheet is separated from the negative electrode sheet, which can avoid the mixing of the negative electrode material and the negative electrode current collector copper impurities in the obtained positive electrode material.
  • the mixing of aluminum in the cathode current collector, the recovered diaphragm does not contain powder, and the impurity content of the cathode and anode materials is very low, which reduces the burden on the back-end wet recovery and impurity removal, and effectively solves the traditional subsequent wet regeneration.
  • Impurities (because the obtained powder contains a lot of copper, aluminum and graphite impurities), require complex processes, and consume a large amount of defects such as acid and alkali, and only need to deal with a corresponding impurity after the process of the present invention.
  • the graphite negative electrode material obtained by flexible peeling and filtering does not need to remove impurities
  • the graphite negative electrode obtained by fine crushing only needs to remove copper impurities
  • the positive electrode material obtained by fine crushing only needs to remove aluminum impurities.
  • the positive electrode material is not affected by metal impurity elements, which provides a strong guarantee for direct dry solid-phase regeneration. The discharged solution is filtered to recover the negative electrode material, and the liquid can be recycled.
  • the method of the invention can be compatible with various types of lithium batteries, has a simple process, saves the amount of acid and alkali used in the back-end wet process, and effectively reduces the recycling cost of waste lithium batteries.
  • the negative electrode material is peeled off by liquid flexible impact, the content of copper and aluminum impurities is extremely low, which can meet the needs of direct regeneration of graphite.
  • the positive and negative electrodes are separated and finely crushed, the impurity copper in the positive electrode material is almost zero, and its aluminum impurities are almost zero.
  • the content can also meet the needs of direct regeneration after simple treatment, and can realize industrial production.
  • the present invention also provides a flexible and precise separation system for positive and negative electrode materials of waste lithium batteries, including a feeding hopper 1 , a flexible separation device 3 , a mesh belt conveyor 9 , a drying device 10 , and a color sorting device 14 , the first fine crusher 17 and the second fine crusher 18, wherein:
  • the flexible separation device 3 includes a cylindrical cavity 35 with an inner cavity 32.
  • the upper end of the cavity 35 is provided with a conical collecting end 36, the bottom is provided with an inverted conical discharge end 37, and the lower end of the cavity 35 is provided with a side surface.
  • a-a is a drum 31 that is forward and reversed.
  • the drum 31 is a cylindrical member with an open upper end enclosed by a side wall and a bottom.
  • the bottom and the side wall are both provided with a plurality of filter holes 311.
  • the rotating shaft (not shown) at the bottom is driven to rotate.
  • the rotation of the rotating shaft is driven by a peripheral motor, and the opening, closing and steering are controlled by the controller.
  • the rotating speed of the drum 31 is 50-1500r/min.
  • a discharge pipe 38 is provided, which is controlled by the drum discharge valve 33 .
  • the drum 31 rotates in the opposite direction every 5 to 120 seconds, and the stop time is 3 to 60 seconds. After rotating for 5 min to 120 min, the diaphragm is separated from the positive and negative electrode sheets and the negative electrode material is separated from the negative electrode current collector.
  • the drum 31 Then rotate for 5 to 30 minutes in a directional direction, so that the washed and clean diaphragm floats upward in the drum 31 gradually.
  • the feeding hopper 1 is located above the cavity 35.
  • the feeding hopper 1 passes through the conical collecting end 36 through a pipeline, and its outlet is located at the top of the drum 31.
  • the pipes are fed into the drum 31 .
  • a feeding control valve 2 is also provided on the pipeline of the feeding hopper 1 to control the amount of mixed materials entering the drum 31 .
  • the upper end or the top of the conical collecting end 36 on the cavity 35 is provided with an overflow port (shown in FIG. 2 at the top of the conical collecting end 36, or on the side of the upper end), which is connected to the overflow pipe 4 That is, the overflow pipe 4 communicates with the inner cavity 32 through the conical collecting end 36 , and the separated and rinsed diaphragm will slowly float upward on the liquid from the drum 31 and be discharged from the overflow pipe 4 with the liquid.
  • the design of the conical collecting end 36 can prevent the diaphragm from remaining in the drum 31, which is beneficial to all the diaphragms being discharged, so that the remaining mixed material in the drum 31 is not entrained by the diaphragm.
  • the drum discharge valve 33 is opened, and the mixed materials (positive electrode sheet, negative electrode material, negative electrode collector) in the drum 31 are opened.
  • the fluid and a small amount of negative electrode current collector with residual negative electrode material) are discharged from the discharge pipe 38 into the inner cavity 35 with the liquid, and fall into the inner bottom of the discharge end 37 under the action of gravity.
  • the material valve 7 controls the discharge from the discharge port, and the discharge port is connected to the inlet of the mesh belt conveyor 9.
  • the mesh belt conveyor 9 has a conveyor belt 91 with a plurality of mesh holes on it.
  • the mesh hole diameter of the conveyor belt is 0.5 to 5 mm.
  • the bottom end is provided with a liquid outlet pipe 92, which is controlled by a liquid outlet valve 93.
  • the mesh belt conveyor 9 The conveyor belt 91 is inclined in two sections, wherein the inclination angle of the second section is greater than the inclination angle of the first section. It is beneficial to the filtration and discharge of the mixed material, and the floor space can be saved.
  • the mixed material with positive electrode sheet, negative electrode material, and negative electrode current collector (including a small amount of negative electrode current collector with negative electrode material remaining) is discharged from the bottom discharge port in the discharge end 37, and then falls onto the mesh of the mesh belt conveyor 9 conveyor belt 91, Since the positive electrode sheet and the negative electrode current collector (including the negative electrode current collector with a small amount of residual negative electrode material) are irregular sheets or curly shapes with a certain size, and the negative electrode material is powder, the liquid and the negative electrode material can be filtered through the mesh. Under the action of gravity, it flows along the inclined bottom of the mesh belt conveyor 9 to the liquid outlet pipe 92 at the bottom end, and is filtered through the negative electrode material recovery box 8 arranged under the liquid outlet pipe 92 to recover the negative electrode material powder.
  • the mixed material of the positive electrode sheet, the negative electrode current collector and the remaining negative electrode sheet is retained on the conveyor belt 91 of the mesh belt conveyor 9, so that the negative electrode material is separated from the positive electrode sheet and the negative electrode current collector (including a small amount of the negative electrode current collector with residual negative electrode material).
  • a drying device 10 is provided, and the mixture of the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) is filtered by the mesh belt conveyor 9 and then enters the drying device. within 10.
  • the drying device 10 includes a heating furnace 101 and a conveyor belt 102 that can be driven by a driving mechanism to move the conveyor belt 102.
  • the mixture of the positive electrode sheet and the negative electrode current collector (containing a small amount of residual negative electrode material) on the conveyor belt 102 can be treated.
  • the material is heated during the conveying process to evaporate the moisture in the mixed material, which is beneficial to the subsequent sorting.
  • the outlet of the drying device 10 is provided with a mixed material conveyor 11 , the mixed material conveyor 11 is inclined upward, and is provided with a feeding conveyor belt 111 . into the corresponding photoelectric color sorting device 14 .
  • the color sorting device 14 is a photoelectric color sorting equipment, including a color sorting processing chamber 141.
  • the upper entrance of the color sorting processing chamber 141 is provided with a vibrating feeder 12, and the inlet of the vibrating feeder 12 is connected to the outlet of the feeding conveyor belt 111, and the vibrating feeding is performed.
  • the outlet of the machine 12 is provided with an inclined feeding slide 13.
  • the feeding slide 13 corresponds to the inlet of the color sorting chamber 141.
  • the outlet of the bottom of the color sorting chamber 141 is provided with a high-speed sorting jet valve 142, and a positive plate receiving hopper is provided below the outlet. 16 and the negative electrode current collector receiving hopper 15.
  • the mixed material with positive electrode sheet and negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) is dried, it is evenly conveyed by the feeding conveyor belt 111 and reaches the vibrating feeder 12 set above the color sorting device 14.
  • the vibration of the machine 12 causes the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) to fall evenly into the color sorting processing chamber 141 along the feeding slide 13 .
  • After entering the color sorting processing chamber 141 it passes between the image processing sensor set in the color sorting processing chamber 141 and the background.
  • the image processing sensor Under the action of the light source, the image processing sensor receives the synthetic light signal from the above materials, so that the system generates an output The signal is amplified and transmitted to the control system, and then the control system sends out instructions to drive the high-speed sorting jet valve 142 to act, blowing the dark negative electrode current collector (containing a small amount of negative electrode current collector with residual negative electrode material) to the corresponding In the negative electrode receiving hopper 15, the positive electrode sheet automatically falls into the corresponding positive electrode receiving hopper 16 under the action of its own weight, so that the positive electrode sheet and the negative electrode current collector (including the negative electrode current collector with a small amount of residual negative electrode material) are accurately separated.
  • the dark negative electrode current collector containing a small amount of negative electrode current collector with residual negative electrode material
  • the positive electrode pieces obtained after sorting are taken out from the positive electrode receiving hopper 16 and sent to the first refining crusher 17.
  • the first refining crusher 17 uses a hammer crusher to continuously hit the positive electrode pieces to make the positive electrode materials on the positive electrode pieces detach.
  • the positive electrode current collector (aluminum foil) is then vibrated and sieved to obtain positive electrode current collector particles and powdered positive electrode powder.
  • the negative electrode current collector obtained after sorting (containing a small amount of negative electrode current collector with residual negative electrode material) is taken out from the negative electrode receiving hopper 15 and sent to the second refining crusher 18, and the second refining crusher 18 adopts a hammer crusher
  • the negative electrode current collector with a small amount of residual negative electrode material is continuously impacted, so that a small amount of residual negative electrode material is separated from the negative electrode current collector (copper foil), and then vibrated and sieved to obtain negative electrode current collector particles and powdery negative electrode powder. In this way, the waste lithium battery separator, positive electrode material and negative electrode material are finally separated flexibly and accurately.
  • S1 discharges the waste ternary lithium battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates out the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods.
  • the mixture of separator and positive and negative electrode sheets, the battery shell is directly recycled.
  • the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1.
  • the device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets to the water medium is 1/50.
  • the motor starts to drive the drum 31 to rotate.
  • the diameter of the side wall and bottom screen of the drum 31 is 2mm.
  • the drum 31 drives the water medium to realize forward and reverse rotation.
  • the drum 31 rotates in the opposite direction every 15 seconds, and the stop time is 10 seconds. , the speed is 300r/min,
  • the treatment time was 60 min, the separator was separated from the positive and negative electrode sheets, and the negative electrode material was separated from the copper foil.
  • the water medium is continuously introduced into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 15 minutes at a speed of 200 r/min.
  • the rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged.
  • the aperture of the vibrating screen is 1 mm, and the water falls into the liquid recovery box 6 under the vibrating screen 5 to recover a small amount of negative electrode material powder in the water, and the liquid is recycled.
  • the negative electrode material recovery box 8 arranged at the bottom of the conveyor 9 is used to recover the negative electrode material powder after filtering treatment.
  • the mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 60°C.
  • the copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it.
  • the mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining is conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 vibrates into the color sorting processing chamber of the photoelectric color sorting device 14.
  • the color sorting processing chamber 141 On the feeding slide 13 inclined at the entrance of 141, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector.
  • the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16 , and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
  • the positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil.
  • the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
  • the content of impurity Al in the positive electrode material is 0.8%
  • the content of Cu is 49ppm
  • the content of Al in the negative electrode material of 90% is 39ppm
  • the content of Cu is 75ppm
  • the content of Al in the negative electrode material of 10% is 42ppm
  • the Cu content is 0.7%
  • the Al content and Cu content in the separator are both 0.
  • S1 discharges the waste lithium iron phosphate battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods.
  • the mixed material with separator and positive and negative electrode sheets, the battery shell is directly recycled.
  • the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1.
  • the device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets mixed with the water medium is 1/100.
  • the motor starts to drive the drum 31 to rotate.
  • the diameter of the side wall and bottom screen of the drum 31 is 1mm.
  • the drum 31 drives the water medium to realize forward and reverse rotation.
  • the drum 31 rotates in the opposite direction every 20 seconds, and the stop time is 10 seconds. , the speed is 400r/min,
  • the treatment time was 40 minutes, the separator was separated from the positive and negative electrode sheets, and the negative electrode material was separated from the copper foil.
  • the water medium is continuously introduced into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 5 minutes at a speed of 300 r/min.
  • the rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged.
  • the aperture of the vibrating screen is 0.5 mm, and the water falls into the liquid recovery box 6 below the vibrating screen 5, and a small amount of negative electrode material powder in the water is recovered, and the liquid is recycled.
  • the positive electrode sheet, copper foil and a small amount of copper foil with residual negative electrode material remain on the conveyor belt 91, and the negative electrode material leaks out of the mesh holes of the conveyor belt 91 with water and flows into the mesh belt for conveyance.
  • the negative electrode material recovery box 8 arranged at the bottom of the machine 9 is used to recover the negative electrode material powder after filtering treatment.
  • the mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 100°C.
  • the copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it.
  • the mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining is conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 vibrates into the color sorting processing chamber of the photoelectric color sorting device 14.
  • the color sorting processing chamber 141 On the feeding slide 13 inclined at the entrance of 141, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector.
  • the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16 , and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
  • the positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil.
  • the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
  • the content of impurity Al in the positive electrode material is 0.7%
  • the content of Cu is 46ppm
  • the content of Al in the negative electrode material of 93% is 41ppm
  • the content of Cu is 75ppm
  • the content of Al in the negative electrode material of 7% is 42ppm
  • the Cu content was 0.8%
  • the Al and Cu contents in the separator were both 0.
  • S1 discharges the waste lithium cobalt oxide battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods. A mixture of separators and positive and negative electrode sheets, the battery shell is directly recycled.
  • the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1.
  • the device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets mixed with the water medium is 1/150.
  • the motor is started to drive the drum 31 and the propeller 34 to rotate together.
  • the diameter of the side wall and the bottom screen of the drum 31 is 1 mm.
  • the drum 31 and the propeller 34 drive the water medium to realize forward and reverse rotation. Rotate once in the opposite direction, stop for 15 seconds, rotate at 800 r/min, and treat for 20 minutes to separate the separator from the positive and negative plates and the negative material from the copper foil.
  • the water medium is continuously fed into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 30 minutes at a speed of 100 r/min.
  • the rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged.
  • the aperture of the vibrating screen is 0.5 mm, and the water falls into the liquid recovery box 6 below the vibrating screen 5, and a small amount of negative electrode material powder in the water is recovered, and the liquid is recycled.
  • the positive electrode sheet, copper foil and a small amount of copper foil with residual negative electrode material remain on the conveyor belt 91, and the negative electrode material leaks out of the mesh holes of the conveyor belt 91 with water and flows into the mesh belt for conveyance.
  • the negative electrode material recovery box 8 arranged at the bottom of the machine 9 is used to recover the negative electrode material powder after filtering treatment.
  • the mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 150°C. After heating for a certain period of time, the positive electrode sheet, The copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it. The positive electrode sheet, copper foil and a small amount of copper foil mixture with negative electrode material remaining are conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 is vibrated into the color sorting processing chamber 141 of the photoelectric color sorting device 14.
  • the color sorting processing chamber 141 On the feeding slide 13 with the inclined inlet, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector hopper.
  • the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16, and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
  • the positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil.
  • the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
  • the content of impurity Al in the positive electrode material is 0.5%
  • the content of Cu is 50ppm
  • the content of Al in the negative electrode material of 93.5% is 55ppm
  • the content of Cu is 60ppm
  • the content of Al in the negative electrode material of 6.5% is 45ppm
  • the Cu content is 0.7%
  • the Al content and Cu content in the separator are both 0.

Abstract

The present invention provides a method and system for flexibly and accurately separating positive and negative electrode materials of a waste lithium battery. The method comprises: putting a mixed material with a waste lithium battery diaphragm and positive and negative electrode plates into a rotatable roller arranged in an inner cavity of a flexible separation device, introducing a liquid, and under the relative movement between repeated clockwise and anti-clockwise rotation of the roller and the liquid, separating the diaphragm, the positive electrode plate, a negative electrode material and a negative electrode current collector; discharging and recovering the diaphragm from an overflow port, discharging the negative electrode material, the positive electrode plate and the negative electrode current collector from the flexible separation device, and then performing filtering and separation on same; separating the positive electrode plate and the negative electrode current collector by means of a photoelectric color sorting device after drying; and then, separating a positive electrode material from a positive electrode current collector by means of a fine crusher, and separating the negative electrode material in the negative electrode current collector with a small amount of residual negative electrode material from the negative electrode current collector. According to the present invention, precise separation of the materials is achieved in a flexible manner, the recovered diaphragm is free of impurities, only one corresponding impurity needs to be treated for the positive electrode material and the negative electrode material, the impurity content is low, and three kinds of waste are not discharged.

Description

废弃锂电池正、负极材料柔性精准分离方法及系统Flexible and precise separation method and system for positive and negative electrode materials of waste lithium batteries 技术领域technical field
本发明属于废弃锂电池回收技术领域,特别涉及一种废弃锂电池正、负极材料柔性精准分离方法及系统。The invention belongs to the technical field of waste lithium battery recycling, and in particular relates to a flexible and precise separation method and system for positive and negative electrode materials of waste lithium batteries.
背景技术Background technique
目前,废弃锂电池回收工艺大体有两种,一种主流工艺为通过前端物理分选方法得到正负极混合粉,然后采用湿法冶金方法将黑粉中的有价金属元素高值化利用,另一种工艺为通过前端物理分选方法得到正极粉和负极粉,然后采用直接再生或湿法冶金方法将正极材料中的有价金属元素高值化利用。第二种工艺较第一种回收成本低、酸碱损耗低、三废少、回收工艺简单,但第二种工艺正负极粉物理分离目前存在下列很多问题,使该技术难以得到推广:1)分离后得到的正极粉品位低、回收率低。现有技术正负极分离主流工艺采用浮选法,该方法将破碎分选预处理后得到的正负极混合粉料经过多段浮选得到的正极材料和石墨负极材料,由于正负极颗粒很小,石墨附着性强,因此分离得到的正极材料中含有大量的石墨,石墨中含有大量的正极材料,因此该方法分离后得到的正极粉品位低、回收率低;2)分离后得到的正极材料不能采用固相法直接再生,限制了废弃锂电池高值化再生路径。因为得到正极粉品味低,特别是含有石墨和铜等杂质,石墨在常规高温下很难生成碳的氧化气体排掉,铜与镍钴具有相近的性质,在镍钴含量不损耗的前提下除铜几乎不可行,因此采用固相法很难实现正极材料再生;3)分离后得到的杂质种类多,湿法回收除杂工艺复杂,酸碱用量大。现有的浮选工艺针对破碎得到的正负极混合粉料分离,该方法正负极粉中带有杂质铜铝,浮选后得到的正极粉很难避免不含铜铝杂质,在湿法回收时需同时考虑铜铝杂质,除杂工艺较复杂。At present, there are generally two types of recycling processes for waste lithium batteries. One mainstream process is to obtain mixed powder of positive and negative electrodes through front-end physical sorting, and then use hydrometallurgy to make high-value utilization of valuable metal elements in black powder. Another process is to obtain positive electrode powder and negative electrode powder by front-end physical sorting method, and then use direct regeneration or hydrometallurgy method to utilize the valuable metal elements in the positive electrode material with high value. Compared with the first method, the second method has lower recovery cost, lower acid-base loss, less three wastes, and simpler recovery process. However, the physical separation of positive and negative electrode powder in the second method currently has the following problems, which make it difficult to popularize this technology: 1) The positive electrode powder obtained after separation has low grade and low recovery rate. In the prior art, the mainstream process of separating positive and negative electrodes adopts flotation method. In this method, the positive and negative electrode mixed powder obtained after crushing, sorting and pretreatment is subjected to multi-stage flotation to obtain the positive electrode material and the graphite negative electrode material. Therefore, the positive electrode material obtained by separation contains a large amount of graphite, and the graphite contains a large amount of positive electrode material, so the positive electrode powder obtained after separation by this method has a low grade and a low recovery rate; 2) The positive electrode obtained after separation The material cannot be directly regenerated by the solid-phase method, which limits the high-value regeneration path of discarded lithium batteries. Because the obtained positive electrode powder has low taste, especially contains impurities such as graphite and copper, it is difficult for graphite to generate carbon oxidizing gas and discharge at conventional high temperatures. Copper and nickel-cobalt have similar properties. Copper is almost infeasible, so it is difficult to achieve cathode material regeneration by solid-phase method; 3) There are many kinds of impurities obtained after separation, the wet recovery process is complicated, and the amount of acid and alkali is large. The existing flotation process is aimed at separating the positive and negative mixed powder obtained by crushing. In this method, the positive and negative electrode powders contain impurities of copper and aluminum, and the positive electrode powder obtained after flotation is difficult to avoid containing copper and aluminum impurities. Copper and aluminum impurities need to be considered at the same time when recycling, and the impurity removal process is more complicated.
技术问题technical problem
本发明的目的在于克服上述现有技术的不足,首先提供了一种废弃锂电池正、负极材料柔性精准分离方法,可实现废弃锂电池隔膜、正极材料、负极材料之间的精准分离,满足再生需求,且工艺简单,流程短,成本低,能够实现工业化大规模生产。The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art, and firstly provides a flexible and precise separation method of positive and negative electrode materials of waste lithium batteries, which can realize the precise separation of waste lithium battery separators, positive electrode materials, and negative electrode materials, and satisfies the requirement of regeneration. requirements, and the process is simple, the process is short, the cost is low, and industrial mass production can be realized.
技术解决方案technical solutions
本发明提供的废弃锂电池正、负极材料柔性精准分离方法,包括下述步骤:The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries provided by the present invention includes the following steps:
S1将废弃锂电池进行放电处理,破碎后采用物理方法分选出具有隔膜和正、负极片的混合物料;S1 discharges the waste lithium battery, and uses physical methods to separate the mixed material with separator and positive and negative plates after crushing;
S2设置一柔性分离装置,该柔性分离装置具有内腔,在所述内腔设有可旋转的滚筒,所述滚筒上设置多个滤孔,将具有所述隔膜和正、负极片的混合物料送入所述滚筒内,将液体通入所述内腔,所述液体其密度大于所述隔膜密度,并均小于所述正、负极片的密度,通过所述滚筒反复正、反向转动与液体之间的相对运动,使隔膜与正、负极片分离并使隔膜上的杂质被冲洗,同时使绝大部分负极材料脱离负极集流体;S2 set a flexible separation device, the flexible separation device has an inner cavity, a rotatable drum is arranged in the inner cavity, a plurality of filter holes are arranged on the drum, and the mixture with the diaphragm and the positive and negative electrode sheets is fed. into the drum, the liquid is passed into the inner cavity, the density of the liquid is greater than the density of the diaphragm, and both are smaller than the densities of the positive and negative plates, through the drum repeated forward and reverse rotation and the liquid The relative movement between the diaphragm and the positive and negative plates separates the impurities on the diaphragm, and at the same time, most of the negative electrode material is separated from the negative electrode current collector;
S3使所述滚筒定向旋转,已分离并被冲洗干净的隔膜随液体从所述柔性分离装置上端设置的溢流口排出,收集隔膜,少量的负极材料随滤液收集并过滤回收;S3 causes the drum to rotate in a directional direction, the separated and rinsed diaphragm is discharged with the liquid from the overflow port provided at the upper end of the flexible separation device, the diaphragm is collected, and a small amount of negative electrode material is collected with the filtrate and filtered for recovery;
S4使具有负极材料、正极片和负极集流体的混合物料从所述柔性分离装置排出,通过过滤方式使负极材料与正极片和负极集流体分离,回收所述负极材料;S4 makes the mixture material with the negative electrode material, the positive electrode sheet and the negative electrode current collector discharged from the flexible separation device, separates the negative electrode material from the positive electrode sheet and the negative electrode current collector by filtering, and recovers the negative electrode material;
S5将分离后的具有正极片和负极集流体的混合物料加热干燥,然后通过光电色选设备使正极片与负极集流体分离;S5 heats and dries the separated mixture with the positive electrode sheet and the negative electrode current collector, and then separates the positive electrode sheet from the negative electrode current collector through a photoelectric color sorting device;
S6将色选后的正极片和负极集流体分别置入精细化破碎机,使正极材料与正极集流体分离,少量残留有负极材料的负极集流体中的负极材料与负极集流体分离。In S6, the color-selected positive electrode sheet and negative electrode current collector are respectively placed in a fine crusher to separate the positive electrode material from the positive electrode current collector, and the negative electrode material in the negative electrode current collector with a small amount of residual negative electrode material is separated from the negative electrode current collector.
根据上述方法,本发明还提供了一种废弃锂电池正、负极材料柔性精准分离系统,包括进料斗、柔性分离装置、网带传送机、干燥装置、色选装置和精细破碎机,所述柔性分离装置包括具有内腔的腔体,所述的内腔中心设有可绕该内腔中心轴线做正、反转的滚筒,所述滚筒上开设有多个滤孔,所述腔体上端或顶部连接有与所述内腔连通的溢流管,所述溢流管出口设有振动筛,所述腔体底部设置排料口,与所述网带传送机入口对应,所述网带传送机出口与所述干燥装置入口对应,所述干燥装置出口对应设有所述色选装置,所述色选装置出口对应设有正极片接料斗和负极集流体接料斗,所述正极片接料斗与第一精细破碎机对接,所述的负极集流体接料斗与第二精细化破碎机对接。According to the above method, the present invention also provides a flexible and precise separation system for positive and negative electrode materials of waste lithium batteries, including a feeding hopper, a flexible separation device, a mesh belt conveyor, a drying device, a color sorting device and a fine crusher. The flexible separation device includes a cavity with an inner cavity, the center of the inner cavity is provided with a drum that can be rotated forward and reversed around the central axis of the inner cavity, the drum is provided with a plurality of filter holes, and the upper end of the cavity is provided. Or the top is connected with an overflow pipe that communicates with the inner cavity, the outlet of the overflow pipe is provided with a vibrating screen, and the bottom of the cavity is provided with a discharge port, which corresponds to the inlet of the mesh belt conveyor. The outlet of the conveyor corresponds to the inlet of the drying device, the outlet of the drying device is correspondingly provided with the color sorting device, and the outlet of the color sorting device is correspondingly provided with a positive electrode piece receiving hopper and a negative electrode current collector receiving hopper, and the positive electrode piece is connected to the hopper. The hopper is docked with the first fine crusher, and the negative collector current hopper is docked with the second fine crusher.
有益效果beneficial effect
本发明具有下述技术效果:(1)本发明将隔膜和正、负极片混合物料一同置入柔性分离装置中,利用液体的柔性冲击力,有效实现了隔膜与正、负极片分离,负极材料从负极集流体上分离,由于这种分离是通过液体柔性冲击而实现的,不仅有利于隔膜和负极材料的分离,而且分离过程不会使隔膜、正极片、负极材料及负极集流体损伤,有效保证了上述物料本身的完整性,避免了各物料相互之间及杂质粘附的可能性,且利用隔膜的存在,既可缓解正、负极片之间以及与滚筒之间直接摩擦碰撞磨损,同时还使负极材料和负极集流体很容易分离,大大减少了负极材料中的金属杂质的含量;(2)本发明通过网带传送机实现了负极材料与正极片、负极集流体的分离,避免了各物料的磨损,使负极材料无正极粉和杂质铝,杂质铜含量极低,使石墨不需要通过酸浸除铜直接再生成为可能;(3)本发明通过柔性剥离后过滤得到的石墨负极材料可直接再生,无需除金属杂质,经精细破碎得到的石墨负极再生仅除铜金属杂质即可。精细破碎得到的正极材料固相再生仅除铝杂质即可,无需考虑杂质铜和石墨对材料性的影响,为正极材料直接干法固相再生提供了有力的保障;(4)本发明兼容性强,可兼容三元、磷酸铁锂、钴酸锂和锰酸锂电池;(5)本发明整个流程全部采用物理分选方法,不需要使用酸、碱分离,无“三废”排放,实现了废弃锂电池正、负极材料高效、低成本、精准分离,杂质含量低,有效提高了正、负极材料回收后的物相纯度,使磷酸铁锂和三元正极材料直接工业化固相再生成为可能,排出的溶液经过滤回收负极材料,液体可循环利用,大大节约了废弃锂电池的回收成本,有利于工业化大规模生产,符合目前产业的需求,具有非常广泛的应用前景。The present invention has the following technical effects: (1) In the present invention, the diaphragm and the mixture of positive and negative electrode sheets are put into the flexible separation device together, and the flexible impact force of the liquid is used to effectively separate the diaphragm from the positive and negative electrode sheets, and the negative electrode material is separated from the positive and negative electrode sheets. The separation of the negative electrode current collector is achieved by the flexible impact of liquid, which is not only conducive to the separation of the diaphragm and the negative electrode material, but also the separation process will not damage the diaphragm, positive electrode sheet, negative electrode material and negative electrode current collector, effectively guaranteeing The integrity of the above-mentioned materials itself is avoided, and the possibility of adhesion of each material and impurities is avoided, and the existence of the diaphragm can not only alleviate the direct friction, collision and wear between the positive and negative plates and between the roller and the roller, but also The negative electrode material and the negative electrode current collector are easily separated, and the content of metal impurities in the negative electrode material is greatly reduced; (2) the present invention realizes the separation of the negative electrode material from the positive electrode sheet and the negative electrode current collector through a mesh belt conveyor, avoiding various The wear of the material makes the negative electrode material free of positive electrode powder and impurity aluminum, and the impurity copper content is extremely low, so that it is possible to directly regenerate graphite without removing copper by acid leaching; (3) The graphite negative electrode material obtained by filtration after flexible peeling in the present invention can be Direct regeneration, no need to remove metal impurities, the graphite negative electrode obtained by fine crushing only needs to remove copper metal impurities. The solid-phase regeneration of the positive electrode material obtained by fine crushing only needs to remove aluminum impurities, without considering the influence of impurities copper and graphite on the material properties, which provides a strong guarantee for the direct dry solid-phase regeneration of the positive electrode material; (4) The compatibility of the present invention Strong, compatible with ternary, lithium iron phosphate, lithium cobaltate and lithium manganate batteries; (5) The entire process of the present invention adopts the physical sorting method, does not need to use acid and alkali to separate, and has no "three wastes" discharge. The positive and negative electrode materials of waste lithium batteries are highly efficient, low-cost, and accurately separated, and the impurity content is low, which effectively improves the phase purity of the positive and negative electrode materials after recycling, and makes it possible to directly industrialize solid-phase regeneration of lithium iron phosphate and ternary positive electrode materials. The discharged solution is filtered to recover the negative electrode material, and the liquid can be recycled, which greatly saves the recycling cost of waste lithium batteries, is conducive to industrialized large-scale production, meets the needs of the current industry, and has a very broad application prospect.
附图说明Description of drawings
图1是本发明方法流程图。Fig. 1 is the flow chart of the method of the present invention.
图2是本发明系统结构示意图。FIG. 2 is a schematic diagram of the system structure of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
参见图1和图2,本发明提供的废弃锂电池隔膜和正、负极材料柔性精准分离方法,包括下述步骤:Referring to FIG. 1 and FIG. 2 , the flexible and precise separation method of waste lithium battery separator and positive and negative electrode materials provided by the present invention includes the following steps:
S1将废弃锂电池进行放电处理,破碎后采用物理方法分选分离出具有废弃锂电池隔膜和正、负极片的混合物料。S1 discharges the waste lithium battery, and after crushing, adopts a physical method to separate and separate the mixed material with the waste lithium battery separator and positive and negative plates.
本发明所述废弃锂电池包括废弃三元锂电池、废弃磷酸铁锂锂电池、废弃钴酸锂锂电池和废弃锰酸锂锂电池,所述正极片由正极材料和正极集流体构成,所述负极片由负极材料和负极集流体构成,其中负极材料为石墨,正极集流体为铝箔,负极集流体为铜箔。The waste lithium batteries of the present invention include waste ternary lithium batteries, waste lithium iron phosphate batteries, waste lithium cobaltate batteries and waste lithium manganate batteries, and the positive electrode sheet is composed of a positive electrode material and a positive electrode current collector. The negative electrode sheet is composed of a negative electrode material and a negative electrode current collector, wherein the negative electrode material is graphite, the positive electrode current collector is aluminum foil, and the negative electrode current collector is copper foil.
本步骤可将废弃锂电池通过充放电机放电,使电池电压低于1V,以保证后续处理过程的安全,然后通过机械破碎、磁选、筛分等物理方法自动化拆解分离出尺寸为5~100mm不规则片状或卷曲状的隔膜和正、负极片混合物料,便于后续步骤的处理,电池外壳直接进行回收。In this step, the waste lithium battery can be discharged through the charging and discharging machine, so that the battery voltage is lower than 1V, so as to ensure the safety of the subsequent processing process, and then automatically dismantled and separated by physical methods such as mechanical crushing, magnetic separation, and screening. The 100mm irregular sheet or curled separator and the positive and negative sheet mixture are convenient for the processing of the subsequent steps, and the battery casing can be directly recycled.
S2 设置一柔性分离装置,该柔性分离装置具有内腔,在所述内腔设置可旋转的滚筒,滚筒上设置多个滤孔,将具有隔膜和正、负极片的混合物料投入滚筒内,然后将液体通入内腔,使通入的液体的密度大于隔膜密度,但均小于正、负极片的密度,通过滚筒反复正、反向转动与液体之间的相对运动,使隔膜与正、负极片分离并冲洗隔膜上的杂质,同时使绝大部分负极材料脱离负极集流体。S2 Set up a flexible separation device, the flexible separation device has an inner cavity, a rotatable drum is arranged in the inner cavity, a plurality of filter holes are arranged on the drum, the mixed material with the diaphragm and the positive and negative electrode sheets is put into the drum, and then the The liquid is introduced into the inner cavity, so that the density of the introduced liquid is greater than the density of the diaphragm, but both are smaller than the density of the positive and negative plates. And flush the impurities on the diaphragm, and at the same time make most of the negative electrode material separate from the negative electrode current collector.
参见图2,本发明具体的实施例中,所述柔性分离装置3包括一筒状腔体35,所述腔体35具有一内腔32,该内腔32内设有可绕腔体35中心轴线a-a旋转的滚筒31,该滚筒31具有底部和侧壁,上端开口,滚筒31侧壁和底部开设有多个滤孔311,滚筒31内送入破碎分选后具有正、负极片和隔膜混合物料,同时将液体从内腔32侧端通入,所述液体为水,通过各滤孔311进入滚筒31内,滚筒31可由电机(未图示)带动在内腔32内绕中心轴a-a反复正向转动(顺时针转动)和反向转动(逆时针转动),由于内腔32和滚筒31内充满液体,具有正、负极片和隔膜的混合物料放入滚筒31内后,滚筒31的转动将带动液体旋转,液体带动混合物料旋转,且滚筒31每转动一段时间后向相反的方向旋转,滚筒31的正、反转与液体之间形成相对运动,该过程中混合物料会发生如下变化:当滚筒31停止转动,并向相反方向转动时,会对液体产生冲击,在这种冲击作用下,液体中的混合物料会瞬间被打散,由于液体密度比隔膜大,比正、负极片小,较轻的隔膜会向上浮动,而正、负极片较重会下沉。这样,可使破碎后粘合在一起的隔膜、正极片和负极片在液体的冲击作用下分离,而且这种液体的冲击力还可对已分离的隔膜表面进行冲洗,可去除隔膜上的杂质。同时,由于负极片上的负极材料(石墨)是涂敷在负极集流体(铜箔)上面,采用的粘结剂为水性粘结剂,这种水性粘接剂遇到液体时会溶解,使粉状的负极材料从负极集流体剥离,溶于液体内,而且液体的不断冲击会进一步加速这种剥离,并洗刷负极集流体表面的残余的水性粘接剂,使负极集流体(铜箔)露出较深的颜色。由于滚筒31上具有多个滤孔311,剥离后的负极材料会随着滚筒31的转动从各滤孔311中滤出。Referring to FIG. 2 , in a specific embodiment of the present invention, the flexible separation device 3 includes a cylindrical cavity 35 , and the cavity 35 has an inner cavity 32 . The drum 31 that rotates on the axis a-a, the drum 31 has a bottom and a side wall, the upper end is open, the side wall and the bottom of the drum 31 are provided with a plurality of filter holes 311, and the drum 31 is sent into the crushing and sorting. At the same time, the liquid is introduced from the side end of the inner cavity 32. The liquid is water and enters the drum 31 through each filter hole 311. The drum 31 can be driven by a motor (not shown) in the inner cavity 32 around the central axis a-a repeatedly Forward rotation (clockwise rotation) and reverse rotation (counterclockwise rotation), since the inner cavity 32 and the drum 31 are filled with liquid, after the mixed material with positive and negative plates and diaphragms is put into the drum 31, the rotation of the drum 31 The liquid will be driven to rotate, the liquid will drive the mixed material to rotate, and the drum 31 will rotate in the opposite direction after each rotation for a period of time, and a relative motion will be formed between the forward and reverse rotation of the drum 31 and the liquid. During this process, the mixed material will change as follows: When the drum 31 stops rotating and rotates in the opposite direction, it will have an impact on the liquid. Under this impact, the mixed material in the liquid will be instantly dispersed. Because the liquid density is higher than that of the diaphragm, it is smaller than that of the positive and negative electrodes. , the lighter diaphragm will float upward, while the heavier positive and negative plates will sink. In this way, the broken separator, the positive electrode sheet and the negative electrode sheet can be separated under the impact of the liquid, and the impact force of the liquid can also wash the surface of the separated separator, which can remove impurities on the separator . At the same time, since the negative electrode material (graphite) on the negative electrode sheet is coated on the negative electrode current collector (copper foil), the binder used is a water-based binder. The negative electrode material is peeled off from the negative electrode current collector and dissolved in the liquid, and the continuous impact of the liquid will further accelerate this peeling, and wash the residual water-based adhesive on the surface of the negative electrode current collector, exposing the negative electrode current collector (copper foil) darker color. Since the drum 31 has a plurality of filter holes 311 , the stripped negative electrode material will be filtered out of the filter holes 311 along with the rotation of the drum 31 .
本发明设置的上述柔性分离装置可以实现下列技术效果:(1)使隔膜与正、负极片分离;(2)使负极材料从负极集流体上剥离;(3)由于滚筒的转动带来的液体冲击为软冲击,隔膜分离以及负极材料在从负极集流体上剥离过程中,不会对隔膜、正极片、负极材料及负极集流体造成损伤,有效避免了现有技术中隔膜清除时由于静电等外部条件通过涡电流选导致粘附较多的粉料而使上述物料含杂多且造成粉末的损耗的缺陷;(4)由于隔膜的存在,还缓冲了正、负极片之间直接摩擦碰撞以及与滚筒碰撞会导致金属的负极集流体磨损而产生金属细粉,从而导致后续收集的粉中含有较高的金属杂质的问题。The above-mentioned flexible separation device provided by the present invention can achieve the following technical effects: (1) separating the diaphragm from the positive and negative electrode sheets; (2) peeling the negative electrode material from the negative electrode current collector; (3) liquid caused by the rotation of the drum The impact is a soft impact. During the separation of the diaphragm and the peeling of the negative electrode material from the negative electrode current collector, the diaphragm, the positive electrode sheet, the negative electrode material and the negative electrode current collector will not be damaged, which effectively avoids static electricity when the diaphragm is removed in the prior art. The external conditions caused by eddy current selection lead to the adhesion of more powder, which makes the above materials contain more impurities and causes the loss of powder; (4) Due to the existence of the diaphragm, it also buffers the direct friction and collision between the positive and negative plates and the The collision with the roller will cause the metal anode current collector to wear out and generate metal fine powder, which leads to the problem that the subsequently collected powder contains relatively high metal impurities.
具体地,本步骤中,投入滚筒31内的混合物料与液体的体积比为1/10000~1/10。柔性分离装置3内的滚筒31上的滤孔311的孔径为0.5~5mm,与S1步骤破碎后的混合物料尺寸适配,滚筒31的转速为50~1500r/min,每隔5~120秒向相反方向旋转一次,中途停留时间3~60秒,这样转动5min~120min后,可以使隔膜与正、负极片完全分离,且可以使绝大部分负极材料从负极集流体剥离。Specifically, in this step, the volume ratio of the mixed material to the liquid put into the drum 31 is 1/10000-1/10. The diameter of the filter hole 311 on the drum 31 in the flexible separation device 3 is 0.5-5 mm, which is suitable for the size of the mixed material after being crushed in step S1. Rotate in the opposite direction once with a stop time of 3 to 60 seconds. After rotating for 5 min to 120 min, the separator can be completely separated from the positive and negative electrode sheets, and most of the negative electrode materials can be peeled off from the negative electrode current collector.
本发明滚筒31上滤孔311的设计,可以使脱落的负极材料在滚筒31转动的离心力作用力下排出滚筒31之外,避免留在滚筒31内时与负极集流体的摩擦产生金属杂质。这是因为,一般产生的金属杂质颗粒较细,大概在300目,即使是筛分也很难实现分离,这样无疑会增加分离成本。因此,本发明上述设计,可避免负极材料与负极集流体和正极片摩擦产生杂质,另外当负极集流体破损掉落成较小颗粒时,可直接随滤孔311排出,也可避免负极集流体被磨损的更小而不便于后续步骤的分离。The design of the filter holes 311 on the drum 31 of the present invention can make the negative electrode material that falls off be discharged out of the drum 31 under the centrifugal force of the rotation of the drum 31, so as to avoid the friction with the negative electrode current collector when remaining in the drum 31 to generate metal impurities. This is because the metal impurity particles generally produced are relatively fine, about 300 mesh, and it is difficult to achieve separation even by sieving, which will undoubtedly increase the separation cost. Therefore, the above-mentioned design of the present invention can avoid impurities generated by friction between the negative electrode material and the negative electrode current collector and the positive electrode sheet. In addition, when the negative electrode current collector is damaged and falls into smaller particles, it can be directly discharged with the filter hole 311, and the negative electrode current collector can also be avoided. The wear is smaller and does not facilitate the separation of the subsequent steps.
进一步参见图2,本发明在滚筒31的下方,还可以设有与中心轴a-a同轴同步转动的螺旋桨34,螺旋桨34与滚筒31间隔设置,利用螺旋桨34的转动,可对滚筒31内的液体产生向上的轴向推力,使滚筒31内的液体在滚筒31带动径向转动的同时受到来自螺旋桨34的轴向推力,从而导致对滚筒31内的混合物料产生多方向的柔性冲击力,一方面可加快隔膜与正、负极片之间的完全分离以及负极材料从负极集流体上剥离速度,另一方面其向上的轴向推力可促使滚筒31中已分离的隔膜加速向上移动,漂浮在液体上面,并推动隔膜朝腔体35顶部(或上端)的溢流口移动。由于螺旋桨34设置在滚筒31下面,可避免混合物料与螺旋桨34直接接触,降低对混合物料的破损,减少杂质的产生。Further referring to FIG. 2 , the present invention can also be provided with a propeller 34 that rotates synchronously with the central axis a-a below the drum 31. The propeller 34 and the drum 31 are spaced apart. An upward axial thrust is generated, so that the liquid in the drum 31 is subjected to the axial thrust from the propeller 34 while the drum 31 drives the radial rotation, thereby causing a multi-directional flexible impact force on the mixed material in the drum 31. On the one hand It can speed up the complete separation between the diaphragm and the positive and negative electrode sheets and the peeling speed of the negative electrode material from the negative electrode current collector. On the other hand, its upward axial thrust can promote the separated diaphragm in the drum 31 to move upward at an accelerated rate and float on the liquid. , and push the diaphragm to move towards the overflow port at the top (or upper end) of the cavity 35 . Since the propeller 34 is arranged under the drum 31, the direct contact between the mixed material and the propeller 34 can be avoided, the damage to the mixed material can be reduced, and the generation of impurities can be reduced.
S3使所述滚筒定向旋转,已分离并被冲洗干净的隔膜随液体从所述柔性分离装置设置的溢流口排出,收集隔膜,少量的负极材料随滤液收集并过滤回收。S3 rotates the drum directionally, the separated and rinsed diaphragm is discharged with the liquid from the overflow port provided by the flexible separation device, the diaphragm is collected, and a small amount of negative electrode material is collected with the filtrate and recovered by filtration.
本步骤是隔膜的收集过程,在柔性分离装置3的结构设计中,腔体35的上端或顶部设有与内腔32连通的溢流管4,溢流管4出口接振动筛5。因为隔膜密度小于液体密度,因此液体从内腔32的底部不断涌入后,在滚筒31的反复正反转过程中的过程中,分离并冲洗干净的隔膜逐渐漂浮在液体上面,此时,使滚筒31定向旋转5~30min,上浮的隔膜将随液体从腔体35顶部或上端设置的溢流口进入溢流管4,随液体一起排出,然后再经振动筛5上的筛网过滤,振动筛筛孔孔径为0.5~5mm,筛上物料为隔膜,筛下物料里面是液体和极小部分负极材料的混合物,筛下物料可统一经过过滤处理回收负极材料粉末,液体循环利用,降低回收成本。This step is the collection process of the diaphragm. In the structural design of the flexible separation device 3 , the upper end or top of the cavity 35 is provided with an overflow pipe 4 communicating with the inner cavity 32 , and the outlet of the overflow pipe 4 is connected to the vibrating screen 5 . Because the density of the diaphragm is smaller than that of the liquid, after the liquid continuously pours in from the bottom of the inner cavity 32, in the process of the repeated forward and reverse rotation of the drum 31, the separated and rinsed diaphragm gradually floats on the liquid. The drum 31 rotates directionally for 5-30 minutes, and the floating diaphragm will enter the overflow pipe 4 with the liquid from the overflow port set at the top or the upper end of the cavity 35, and discharge together with the liquid, and then filter through the screen on the vibrating screen 5, vibrating The sieve hole diameter is 0.5-5mm, the material on the sieve is a diaphragm, and the material under the sieve is a mixture of liquid and a very small part of the negative electrode material. The material under the sieve can be uniformly filtered to recover the negative electrode material powder. .
S4使具有负极材料、正极片和负极集流体的混合物料从所述柔性分离装置排出,通过过滤方式使负极材料与正极片和负极集流体分离,回收所述负极材料。S4 discharges the mixture material with negative electrode material, positive electrode sheet and negative electrode current collector from the flexible separation device, separates the negative electrode material from the positive electrode sheet and negative electrode current collector by means of filtration, and recovers the negative electrode material.
经过S3步骤后,滚筒31内的液体中含有正极片、负极材料、负极集流体(包含少量残留有负极材料的负极集流体),此时可打开滚筒31下端设计的滚筒出料阀33和柔性分离装置出料阀7,上述混合物料可随液体从柔性分离装置3设置的排出口排出,进入与排出口连接的网带传送机9,在网带传送机9传送带上设置多个网孔,网孔孔径为0.5~5mm。由于负极材料为石墨粉体,液体和负极材料很容易从网孔滤出,网带传送机9传送带上留存正极片、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料,这样,使负极材料与上述混合物料分离。After step S3, the liquid in the drum 31 contains positive electrode sheets, negative electrode materials, and negative electrode current collectors (including a small amount of negative electrode current collectors with residual negative electrode materials). At this time, the drum discharge valve 33 designed at the lower end of the drum 31 and the flexible The separation device discharge valve 7, the above-mentioned mixed material can be discharged from the discharge port provided by the flexible separation device 3 with the liquid, and enters the mesh belt conveyor 9 connected with the discharge port, and a plurality of mesh holes are arranged on the conveyor belt of the mesh belt conveyor 9, The mesh aperture is 0.5 to 5 mm. Since the negative electrode material is graphite powder, the liquid and the negative electrode material are easily filtered out from the mesh, and a mixture of positive electrode sheets and negative electrode current collectors (including a small amount of negative electrode current collectors with negative electrode materials) remains on the conveyor belt of the mesh belt conveyor 9. In this way, the negative electrode material is separated from the above-mentioned mixed material.
负极材料随液体滤出后,经过过滤处理回收负极材料粉末,液体循环利用。After the negative electrode material is filtered out with the liquid, the negative electrode material powder is recovered by filtration treatment, and the liquid is recycled.
本步骤通过网带传送机9实现了粉状负极材料和液体的混合液与固体的正极片、负极集流体(包含少量残留有负极材料的负极集流体)的分离,一方面为后续色选创造了条件,另一方面在液体的作用下,粉状负极材料可随液体从网孔滤出,不需要采用现有技术的振动方式来分离粉末和块状材料,避免了各物料的磨损,同时还避免了振动方式引起的负极材料粉末中的含有金属杂质的缺陷,负极材料可直接再生,无需除金属杂质。In this step, the mesh belt conveyor 9 realizes the separation of the powdered negative electrode material and the liquid mixture from the solid positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material), which, on the one hand, creates a new generation for subsequent color selection. On the other hand, under the action of the liquid, the powdery negative electrode material can be filtered out of the mesh with the liquid, and it is not necessary to use the vibration method of the prior art to separate the powder and bulk material, which avoids the wear of each material, and at the same time Also, the defect of containing metal impurities in the negative electrode material powder caused by the vibration mode is avoided, and the negative electrode material can be directly regenerated without removing metal impurities.
S5将分离后具有正极片、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料加热干燥,然后通过色选装置使正极片与负极集流体(包含少量残留有负极材料的负极集流体)分离。S5 heats and dries the separated mixed material with positive electrode sheets and negative electrode current collectors (containing a small amount of negative electrode current collectors with residual negative electrode materials), and then uses a color sorting device to separate the positive electrode sheets and negative electrode current collectors (containing a small amount of residual negative electrode materials). collector) separation.
正极片、负极集流体(包含少量残留有负极材料的负极集流体)通过网带传送机9与负极材料分离后,仍含有较多的水分,本步骤将具有正极片、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料送入加热装置10内,加热温度可为50~150℃,加热时间0.5~12h,可使上述物料干燥,因为在有水分的情况下,物料容易粘结,不利于后续分选。After the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with negative electrode material remaining) are separated from the negative electrode material by the mesh belt conveyor 9, they still contain a lot of moisture. The mixed material of the negative electrode current collector with the negative electrode material remaining) is sent into the heating device 10, the heating temperature can be 50-150 °C, and the heating time is 0.5-12 h, so that the above-mentioned materials can be dried, because in the presence of moisture, the material is easy to Bonding is not conducive to subsequent sorting.
干燥过程完成后,正极片、负极集流体(包含少量残留有负极材料的负极集流体)混合物料进入色选装置14。色选装置14可选用光电色选设备,由于负极集流体一般为铜箔,负极材料从负极片剥离后,铜箔表面具有一定的色度,利用光电色选设备,可识别干燥的混合物料中有色度的铜箔,从而使负极集流体(包含少量残留有负极材料的负极集流体)与正极片分离。After the drying process is completed, the mixed material of the positive electrode sheet and the negative electrode current collector (containing a small amount of negative electrode current collector with residual negative electrode material) enters the color sorting device 14 . The color sorting device 14 can choose a photoelectric color sorting device. Since the negative electrode current collector is generally copper foil, after the negative electrode material is peeled off from the negative electrode sheet, the surface of the copper foil has a certain chromaticity. A chromatic copper foil to separate the negative electrode current collector (containing a small amount of residual negative electrode material) from the positive electrode sheet.
本步骤采用现有技术光电色选设备,快捷、方便,能够使负极集流体(包含少量残留负极材料的负极集流体)与正极片精准分离。This step adopts the prior art photoelectric color sorting equipment, which is fast and convenient, and can accurately separate the negative electrode current collector (the negative electrode current collector containing a small amount of residual negative electrode material) from the positive electrode sheet.
S6 将色选后的正极片和负极集流体分别置入精细化破碎机,使正极材料与正极集流体分离,少量残留有负极材料的负极集流体中的负极材料与负极集流体分离。S6 Put the color-selected positive electrode sheet and negative electrode current collector into a fine crusher respectively, to separate the positive electrode material from the positive electrode current collector, and separate the negative electrode material in the negative electrode current collector with a small amount of residual negative electrode material from the negative electrode current collector.
本步骤利用正极集流体铝箔与黏附在上面的正极材料、负极集流体铜箔与黏附在上面的负极石墨材料延展性差异,采用现有技术的锤式破碎机对正极片和负极集流体进行处理,具体地,采用第一精细化破碎机17对正极片进行脱粉处理,由于锤式破碎机不断撞击,正极片金属颗粒变小,金属表面的正极材料较硬,很容易脱落,再经过振动筛分,可得到蜷缩的颗粒状铝粒(正极集流体颗粒)和粉状的正极粉料。同样地,采用第二精细化破碎机18对负极集流体(包含少量残留有负极材料的负极集流体)进行脱粉处理,由于锤式破碎机不断撞击,负极集流体金属颗粒变小,金属表面的负极材料较硬,很容易脱落,再经过振动筛分,可得到蜷缩的颗粒状铜粒(负极集流体颗粒)和粉状的负极粉料。This step makes use of the difference in ductility between the positive electrode current collector aluminum foil and the positive electrode material adhered to it, the negative electrode current collector copper foil and the negative electrode graphite material adhered on it, and uses the prior art hammer crusher to process the positive electrode sheet and the negative electrode current collector. Specifically, the first fine crusher 17 is used to depowder the positive electrode sheet. Due to the constant impact of the hammer crusher, the metal particles of the positive electrode sheet become smaller, and the positive electrode material on the metal surface is hard and easily falls off. After sieving, the rolled up granular aluminum particles (positive electrode current collector particles) and powdered positive electrode powder can be obtained. Similarly, the second fine crusher 18 is used to depowder the negative electrode current collector (containing a small amount of negative electrode current collector with residual negative electrode material). Due to the continuous impact of the hammer crusher, the metal particles of the negative electrode current collector become smaller, and the metal surface of the negative electrode current collector becomes smaller. The negative electrode material is hard and easy to fall off. After vibrating and sieving, the rolled up granular copper particles (negative electrode current collector particles) and powdered negative electrode powder can be obtained.
本发明上述工艺过程,完整实现了隔膜与正极片、负极片之间,正极材料与正极集流体(铝箔)之间,负极材料与负极集流体(铜箔)之间的柔性精准分离,整个过程中,是先将隔膜与正、负极片分开,然后再使负极片上活性材料与负极片分开脱离,可避免得到的正极材料中负极材料和负极集流体铜杂质的混入,负极材料中正极材料和正极集流体铝的混入,回收的隔膜不含粉料,正、负极材料杂质含量非常低,为后端湿法回收除杂减轻了负担,有效解决传统后续湿法再生除杂需要同时除铜铝杂质,(因为得到的粉料中含有较多的铜铝以及石墨杂质),需要复杂的工艺,并消耗大量的酸碱等缺陷,经过本发明工艺处理后只需要处理对应的一种杂质即可,并且通过柔性剥离后过滤得到的石墨负极材料无需除杂,经精细破碎得到的石墨负极仅除铜杂质即可,精细破碎得到的正极材料仅除铝杂质即可。同时也使正极材料不受金属杂质元素影响直接干法固相再生提供了有力的保障,排出的溶液经过滤回收负极材料,液体可循环利用。The above process of the present invention completely realizes the flexible and precise separation between the diaphragm and the positive electrode sheet and the negative electrode sheet, between the positive electrode material and the positive electrode current collector (aluminum foil), and between the negative electrode material and the negative electrode current collector (copper foil). In the method, the separator is first separated from the positive and negative electrode sheets, and then the active material on the negative electrode sheet is separated from the negative electrode sheet, which can avoid the mixing of the negative electrode material and the negative electrode current collector copper impurities in the obtained positive electrode material. The mixing of aluminum in the cathode current collector, the recovered diaphragm does not contain powder, and the impurity content of the cathode and anode materials is very low, which reduces the burden on the back-end wet recovery and impurity removal, and effectively solves the traditional subsequent wet regeneration. Impurities, (because the obtained powder contains a lot of copper, aluminum and graphite impurities), require complex processes, and consume a large amount of defects such as acid and alkali, and only need to deal with a corresponding impurity after the process of the present invention. , and the graphite negative electrode material obtained by flexible peeling and filtering does not need to remove impurities, the graphite negative electrode obtained by fine crushing only needs to remove copper impurities, and the positive electrode material obtained by fine crushing only needs to remove aluminum impurities. At the same time, the positive electrode material is not affected by metal impurity elements, which provides a strong guarantee for direct dry solid-phase regeneration. The discharged solution is filtered to recover the negative electrode material, and the liquid can be recycled.
本发明方法可兼容多种种类锂电池,工艺简单,节约了后端湿法酸碱用量,有效降低了废弃锂电池的回收成本。而且,由于负极材料是通过液体柔性冲击剥离,铜、铝杂质含量极低,可满足石墨直接再生需求,同时由于正负极分开精细破碎处理,故正极材料中杂质铜几乎为零,其铝杂质含量经简单处理后也可满足直接再生需求,可实现工业化生产。The method of the invention can be compatible with various types of lithium batteries, has a simple process, saves the amount of acid and alkali used in the back-end wet process, and effectively reduces the recycling cost of waste lithium batteries. Moreover, since the negative electrode material is peeled off by liquid flexible impact, the content of copper and aluminum impurities is extremely low, which can meet the needs of direct regeneration of graphite. At the same time, since the positive and negative electrodes are separated and finely crushed, the impurity copper in the positive electrode material is almost zero, and its aluminum impurities are almost zero. The content can also meet the needs of direct regeneration after simple treatment, and can realize industrial production.
参见图2,根据上述方法,本发明还提供了废弃锂电池正、负极材料柔性精准分离系统,包括进料斗1、柔性分离装置3、网带传送机9、干燥装置10、色选装置14、第一精细破碎机17和第二精细破碎机18,其中:Referring to FIG. 2 , according to the above method, the present invention also provides a flexible and precise separation system for positive and negative electrode materials of waste lithium batteries, including a feeding hopper 1 , a flexible separation device 3 , a mesh belt conveyor 9 , a drying device 10 , and a color sorting device 14 , the first fine crusher 17 and the second fine crusher 18, wherein:
所述柔性分离装置3包括具有内腔32的筒形腔体35,所述腔体35的上端设有锥形收集端36,底部设有倒锥形的排出端37,腔体35下端侧面设有进液管351,通过进液控制阀352控制启闭,液体(水)通过该进液管351进入内腔32内;所述的内腔31的中心设有可绕该内腔31中心轴线a-a做正、反转的滚筒31,该滚筒31是由侧壁和底部围合形成的上端开口的筒状构件,其底部和侧壁均开设有多个滤孔311,滚筒31通过设置在其底部的转轴(未图示)带动转动,转轴的转动由外设的电机驱动,由控制器控制启闭及转向,滚筒31转速为50~1500r/min。在滚筒31侧壁下端,设有出料管38,通过滚筒出料阀33控制。滚筒31在电机带动下,每隔5~120秒向相反方向旋转一次,中途停留时间3~60秒,转动5min~120min后,隔膜与正、负极片分离且负极材料脱离负极集流体,滚筒31再定向旋转5~30min,使冲洗洁净的隔膜在滚筒31内逐渐向上漂浮。The flexible separation device 3 includes a cylindrical cavity 35 with an inner cavity 32. The upper end of the cavity 35 is provided with a conical collecting end 36, the bottom is provided with an inverted conical discharge end 37, and the lower end of the cavity 35 is provided with a side surface. There is a liquid inlet pipe 351, which is controlled by the liquid inlet control valve 352 to open and close, and the liquid (water) enters the inner cavity 32 through the liquid inlet pipe 351; a-a is a drum 31 that is forward and reversed. The drum 31 is a cylindrical member with an open upper end enclosed by a side wall and a bottom. The bottom and the side wall are both provided with a plurality of filter holes 311. The rotating shaft (not shown) at the bottom is driven to rotate. The rotation of the rotating shaft is driven by a peripheral motor, and the opening, closing and steering are controlled by the controller. The rotating speed of the drum 31 is 50-1500r/min. At the lower end of the side wall of the drum 31 , a discharge pipe 38 is provided, which is controlled by the drum discharge valve 33 . Driven by the motor, the drum 31 rotates in the opposite direction every 5 to 120 seconds, and the stop time is 3 to 60 seconds. After rotating for 5 min to 120 min, the diaphragm is separated from the positive and negative electrode sheets and the negative electrode material is separated from the negative electrode current collector. The drum 31 Then rotate for 5 to 30 minutes in a directional direction, so that the washed and clean diaphragm floats upward in the drum 31 gradually.
所述进料斗1位于腔体35的上方,进料斗1通过管道穿越锥形收集端36,其出口位于滚筒31顶端,具有隔膜、正极片和负极片的混合物料可从进料斗1管道送入滚筒31内。在进料斗1管道上还设有送料控制阀2,以控制进入滚筒31内混合物料的量。The feeding hopper 1 is located above the cavity 35. The feeding hopper 1 passes through the conical collecting end 36 through a pipeline, and its outlet is located at the top of the drum 31. The pipes are fed into the drum 31 . A feeding control valve 2 is also provided on the pipeline of the feeding hopper 1 to control the amount of mixed materials entering the drum 31 .
所述腔体35上的锥形收集端36的上端或顶部设有溢流口(图2所示在锥形收集端36的顶部,也可以在上端的侧部),与溢流管4连接,即溢流管4通过锥形收集端36与内腔32连通,分离并冲洗干净的隔膜会从滚筒31内向上慢慢漂浮在液体上面,随液体从溢流管4排出。锥形收集端36的设计,可避免隔膜残留在滚筒31里面,有利于隔膜全部被排出,使滚筒31内剩余的混合物料无隔膜夹带。所述溢流管4出口处下方设有振动筛5,隔膜随液体排出后落入振动筛5上设置的筛网上,液体过滤筛上物料为隔膜,筛下物料里面是液体和极小部分负极材料的混合物,落入振动筛5下面的液体回收箱6内,回收负极材料粉末,液体循环利用。The upper end or the top of the conical collecting end 36 on the cavity 35 is provided with an overflow port (shown in FIG. 2 at the top of the conical collecting end 36, or on the side of the upper end), which is connected to the overflow pipe 4 That is, the overflow pipe 4 communicates with the inner cavity 32 through the conical collecting end 36 , and the separated and rinsed diaphragm will slowly float upward on the liquid from the drum 31 and be discharged from the overflow pipe 4 with the liquid. The design of the conical collecting end 36 can prevent the diaphragm from remaining in the drum 31, which is beneficial to all the diaphragms being discharged, so that the remaining mixed material in the drum 31 is not entrained by the diaphragm. There is a vibrating screen 5 below the outlet of the overflow pipe 4, and the diaphragm falls into the screen set on the vibrating screen 5 after being discharged with the liquid. The mixture of materials falls into the liquid recovery box 6 below the vibrating screen 5, and the negative electrode material powder is recovered, and the liquid is recycled.
在所述腔体35的下端,设有倒锥形的排出端37,隔膜从溢流管4排出后,滚筒出料阀33打开,滚筒31内的混合物料(正极片、负极材料、负极集流体和少量残留有负极材料的负极集流体)随液体从出料管38排出进入内腔35,在重力作用下落入排出端37内底部,排出端37底部设有排料口,混合物料通过排料阀7控制从排料口排出,排料口接网带传送机9入口。At the lower end of the cavity 35, there is an inverted conical discharge end 37. After the diaphragm is discharged from the overflow pipe 4, the drum discharge valve 33 is opened, and the mixed materials (positive electrode sheet, negative electrode material, negative electrode collector) in the drum 31 are opened. The fluid and a small amount of negative electrode current collector with residual negative electrode material) are discharged from the discharge pipe 38 into the inner cavity 35 with the liquid, and fall into the inner bottom of the discharge end 37 under the action of gravity. The material valve 7 controls the discharge from the discharge port, and the discharge port is connected to the inlet of the mesh belt conveyor 9.
所述网带传送机9具有传送带91,其上设有多个网孔,传送带网孔孔径为0.5~5mm,底端设有出液管92,通过出液阀93控制,网带传送机9传送带91分两段倾斜设置,其中第二段倾斜角度大于第一段倾斜角度,具体地,第一倾斜角可为15°~30°,第二段倾斜角可为45°~60°,有利于混合物料的过滤排出,且可节约占地面积。具有正极片、负极材料、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料从排出端37内底部排料口排出后,落入网带传送机9传送带91网孔上,由于正极片、负极集流体(包含少量残留有负极材料的负极集流体)均为有一定尺寸的不规则片状或卷曲状,而负极材料为粉状,可使液体和负极材料从网孔滤出,并在重力作用下沿网带传送机9倾斜的底部流至底端的出液管92,通过设置在出液管92下方的负极材料回收箱8过滤处理,回收负极材料粉末。网带传送机9传送带91上留存正极片、负极集流体和剩余负极片的混合物料,从而使负极材料与正极片、负极集流体(包含少量残留有负极材料的负极集流体)分离。The mesh belt conveyor 9 has a conveyor belt 91 with a plurality of mesh holes on it. The mesh hole diameter of the conveyor belt is 0.5 to 5 mm. The bottom end is provided with a liquid outlet pipe 92, which is controlled by a liquid outlet valve 93. The mesh belt conveyor 9 The conveyor belt 91 is inclined in two sections, wherein the inclination angle of the second section is greater than the inclination angle of the first section. It is beneficial to the filtration and discharge of the mixed material, and the floor space can be saved. The mixed material with positive electrode sheet, negative electrode material, and negative electrode current collector (including a small amount of negative electrode current collector with negative electrode material remaining) is discharged from the bottom discharge port in the discharge end 37, and then falls onto the mesh of the mesh belt conveyor 9 conveyor belt 91, Since the positive electrode sheet and the negative electrode current collector (including the negative electrode current collector with a small amount of residual negative electrode material) are irregular sheets or curly shapes with a certain size, and the negative electrode material is powder, the liquid and the negative electrode material can be filtered through the mesh. Under the action of gravity, it flows along the inclined bottom of the mesh belt conveyor 9 to the liquid outlet pipe 92 at the bottom end, and is filtered through the negative electrode material recovery box 8 arranged under the liquid outlet pipe 92 to recover the negative electrode material powder. The mixed material of the positive electrode sheet, the negative electrode current collector and the remaining negative electrode sheet is retained on the conveyor belt 91 of the mesh belt conveyor 9, so that the negative electrode material is separated from the positive electrode sheet and the negative electrode current collector (including a small amount of the negative electrode current collector with residual negative electrode material).
在所述网带传送机9出口对应位置,设有干燥装置10,正极片、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料经网带传送机9过滤后进入干燥装置10内。所述干燥装置10包括加热炉101和可由驱动机构带动移动的输送带102,可对输送带102上具有含水量的正极片、负极集流体(包含少量残留有负极材料的负极集流体)的混合物料在输送过程中加热,以蒸干混合物料中的水分,有利于后续分选。干燥装置10的出口,设有混合物料传送机11,混合物料传送机11向上倾斜设置,设有给料传送带111,给料传送带111底部入口接入干燥后的混合物料,从给料传送带111出口送入对应的光电色选装置14内。At the position corresponding to the outlet of the mesh belt conveyor 9, a drying device 10 is provided, and the mixture of the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) is filtered by the mesh belt conveyor 9 and then enters the drying device. within 10. The drying device 10 includes a heating furnace 101 and a conveyor belt 102 that can be driven by a driving mechanism to move the conveyor belt 102. The mixture of the positive electrode sheet and the negative electrode current collector (containing a small amount of residual negative electrode material) on the conveyor belt 102 can be treated. The material is heated during the conveying process to evaporate the moisture in the mixed material, which is beneficial to the subsequent sorting. The outlet of the drying device 10 is provided with a mixed material conveyor 11 , the mixed material conveyor 11 is inclined upward, and is provided with a feeding conveyor belt 111 . into the corresponding photoelectric color sorting device 14 .
所述色选装置14为光电色选设备,包括色选处理室141,色选处理室141上方入口设置振动给料机12,振动给料机12入口与给料传送带111出口对接,振动给料机12出口设有倾斜的供料滑板13,供料滑板13与色选处理室141入口对应,色选处理室141底部出口位置设有高速分选喷气阀142,出口下方设有正极片接料斗16和负极集流体接料斗15。具有正极片和负极集流体(包含少量残留有负极材料的负极集流体)混合物料干燥后,通过给料传送带111均匀传送,到达色选装置14上方设置的振动给料机12,通过振动给料机12的振动,正极片和负极集流体(包含少量残留有负极材料的负极集流体)沿供料滑板13均匀下落至色选处理室141内。进入色选处理室141内后,从色选处理室141内设置的图像处理传感器和背景之间穿过,在光源的作用下,图像处理传感器接受来自上述物料的合成光信号,使系统产生输出信号,并放大处理后传输至控制系统,然后由控制系统发出指令驱动高速分选喷气阀142动作,将其中深色的负极集流体(包含少量残留有负极材料的负极集流体)吹至对应的负极接料斗15内,正极片在自重作用下自动落入对应的正极接料斗16内,从而使正极片与负极集流体(包含少量残留有负极材料的负极集流体)精确分离。The color sorting device 14 is a photoelectric color sorting equipment, including a color sorting processing chamber 141. The upper entrance of the color sorting processing chamber 141 is provided with a vibrating feeder 12, and the inlet of the vibrating feeder 12 is connected to the outlet of the feeding conveyor belt 111, and the vibrating feeding is performed. The outlet of the machine 12 is provided with an inclined feeding slide 13. The feeding slide 13 corresponds to the inlet of the color sorting chamber 141. The outlet of the bottom of the color sorting chamber 141 is provided with a high-speed sorting jet valve 142, and a positive plate receiving hopper is provided below the outlet. 16 and the negative electrode current collector receiving hopper 15. After the mixed material with positive electrode sheet and negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) is dried, it is evenly conveyed by the feeding conveyor belt 111 and reaches the vibrating feeder 12 set above the color sorting device 14. The vibration of the machine 12 causes the positive electrode sheet and the negative electrode current collector (including a small amount of negative electrode current collector with residual negative electrode material) to fall evenly into the color sorting processing chamber 141 along the feeding slide 13 . After entering the color sorting processing chamber 141, it passes between the image processing sensor set in the color sorting processing chamber 141 and the background. Under the action of the light source, the image processing sensor receives the synthetic light signal from the above materials, so that the system generates an output The signal is amplified and transmitted to the control system, and then the control system sends out instructions to drive the high-speed sorting jet valve 142 to act, blowing the dark negative electrode current collector (containing a small amount of negative electrode current collector with residual negative electrode material) to the corresponding In the negative electrode receiving hopper 15, the positive electrode sheet automatically falls into the corresponding positive electrode receiving hopper 16 under the action of its own weight, so that the positive electrode sheet and the negative electrode current collector (including the negative electrode current collector with a small amount of residual negative electrode material) are accurately separated.
分选后得到的正极片从正极接料斗16取出送入第一精细化破碎机17,所述第一精细化破碎机17采用锤式破碎机不断对正极片撞击,使正极片上的正极材料脱离正极集流体(铝箔),再经过振动筛分,得到正极集流体颗粒和粉状正极粉料。分选后得到的负极集流体(包含少量残留有负极材料的负极集流体)从负极接料斗15取出送入第二精细化破碎机18,所述第二精细化破碎机18采用锤式破碎机不断对残留有少量负极材料的负极集流体撞击,使少量残留的负极材料脱离负极集流体(铜箔),再经过振动筛分,得到负极集流体颗粒、粉状负极粉料。这样,最终使废弃锂电池隔膜、正极材料和负极材料柔性精准分离。The positive electrode pieces obtained after sorting are taken out from the positive electrode receiving hopper 16 and sent to the first refining crusher 17. The first refining crusher 17 uses a hammer crusher to continuously hit the positive electrode pieces to make the positive electrode materials on the positive electrode pieces detach. The positive electrode current collector (aluminum foil) is then vibrated and sieved to obtain positive electrode current collector particles and powdered positive electrode powder. The negative electrode current collector obtained after sorting (containing a small amount of negative electrode current collector with residual negative electrode material) is taken out from the negative electrode receiving hopper 15 and sent to the second refining crusher 18, and the second refining crusher 18 adopts a hammer crusher The negative electrode current collector with a small amount of residual negative electrode material is continuously impacted, so that a small amount of residual negative electrode material is separated from the negative electrode current collector (copper foil), and then vibrated and sieved to obtain negative electrode current collector particles and powdery negative electrode powder. In this way, the waste lithium battery separator, positive electrode material and negative electrode material are finally separated flexibly and accurately.
本发明的实施方式Embodiments of the present invention
下面结合实施例对本发明做进一步详述。The present invention will be described in further detail below in conjunction with the embodiments.
实施例Example 11
S1将废弃三元锂电池通过充放电机放电4小时左右(多次放电,保证电池电压低于1V),然后通过机械破碎、磁选、筛分等方法自动化拆解分离出尺寸为20mm左右具有隔膜和正、负极片的混合物料,电池外壳直接进行回收。S1 discharges the waste ternary lithium battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates out the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods. The mixture of separator and positive and negative electrode sheets, the battery shell is directly recycled.
S2 参见图2,将混合物料通过进料斗1投入柔性分离装置1内的滚筒31内,该装置以水为介质,柔性分离装置1之腔体35下端进液管352上进液控制阀352打开,水通过进液管351进入内腔32内,隔膜和正、负极片混合物料与水介质体积比为1/50。然后电机启动,驱动滚筒31转动,滚筒31侧壁和底部筛网孔径为2mm,滚筒31带动水介质实现正向和逆向转动,滚筒31每隔15秒向相反方向旋转一次,中途停留时间10秒,转速为300r/min, 处理时间60min,使隔膜与正、负极片分离且负极材料脱离铜箔。S2 Referring to Fig. 2, the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1. The device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets to the water medium is 1/50. Then the motor starts to drive the drum 31 to rotate. The diameter of the side wall and bottom screen of the drum 31 is 2mm. The drum 31 drives the water medium to realize forward and reverse rotation. The drum 31 rotates in the opposite direction every 15 seconds, and the stop time is 10 seconds. , the speed is 300r/min, The treatment time was 60 min, the separator was separated from the positive and negative electrode sheets, and the negative electrode material was separated from the copper foil.
S3 从进液管352连续不断通入水介质,然后滚筒31定向旋转15min,转速200r/min。冲洗洁净隔膜在滚筒31内逐渐向上漂浮,从将随水从腔体35上端的锥形收集端36上端的溢流口进入溢流管4排出,隔膜排出后通过振动筛5收集。振动筛孔径为1mm,水落入振动筛5下面的液体回收箱6内,回收水中的少量负极材料粉末,液体循环利用。S3 The water medium is continuously introduced into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 15 minutes at a speed of 200 r/min. The rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged. The aperture of the vibrating screen is 1 mm, and the water falls into the liquid recovery box 6 under the vibrating screen 5 to recover a small amount of negative electrode material powder in the water, and the liquid is recycled.
S4 打开滚筒31下端侧壁出料管上的滚筒出料阀33,具有正极片、负极材料、铜箔和少量残留有负极材料的铜箔的混合物料随水流进入排出端37,同时打开排出端37底部排料口上排料阀7,混合物料随水流进入1mm网带传送机9,网带传送机9传送带91分两段倾斜设置,其中第二段倾斜角度为60°,第一段倾斜角度为15°,传送带91网孔孔径为1mm。在网带传送机9不断向前并向上传递过程中,正极片、铜箔及和少量残留有负极材料的铜箔保留在传送带91上,负极材料随水在传送带91上网孔漏出,流入网带传送机9底部设置的负极材料回收箱8,过滤处理后回收负极材料粉末。S4 Open the drum discharge valve 33 on the discharge pipe of the lower end side wall of the drum 31, and the mixed material with the positive electrode sheet, the negative electrode material, the copper foil and the copper foil with a small amount of residual negative electrode material enters the discharge end 37 with the water flow, and the discharge end is opened at the same time. 37 The discharge valve 7 on the bottom discharge port, the mixed material enters the 1mm mesh belt conveyor 9 with the water flow, and the conveyor belt 91 of the mesh belt conveyor 9 is inclined in two sections, wherein the inclination angle of the second section is 60°, and the inclination angle of the first section is 60°. is 15°, and the mesh aperture of the conveyor belt 91 is 1mm. During the continuous forward and upward transfer process of the mesh belt conveyor 9, the positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining remain on the conveyor belt 91, and the negative electrode material leaks out of the holes in the conveyor belt 91 with water and flows into the mesh belt. The negative electrode material recovery box 8 arranged at the bottom of the conveyor 9 is used to recover the negative electrode material powder after filtering treatment.
S5 留存在传送带91上的正极片、铜箔及少量残留有负极材料的铜箔的混合物料随传输带进入干燥装置10(隧道炉),加热温度为60℃,加热一定时间后待正极片、铜箔及少量残留有负极材料的铜箔干燥完成,送入与其对接的传送机11,传送机11上给料传送带111倾斜设置(倾斜角度为60°),落入该给料传送带111上的正极片、铜箔及少量残留有负极材料的铜箔的混合物料通过给料传送带111传送到振动给料机12,由振动给料机12以振动方式投入光电色选装置14之色选处理室141入口倾斜设置的供料滑板13上,通过色选处理室141分选,由控制系统驱动高速分选喷气阀142动作,使铜箔和少量残留有负极材料的铜箔落入负极集流体接料斗15内,正极片落入对应的正极片接料斗16内,正极片与铜箔(包含少量残留有负极材料的铜箔)分离。S5 The mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 60°C. The copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it. The mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining is conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 vibrates into the color sorting processing chamber of the photoelectric color sorting device 14. On the feeding slide 13 inclined at the entrance of 141, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector. In the hopper 15 , the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16 , and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
S6 分选后得到的正极片置入第一精细化破碎机17,破碎后筛分,使正极材料与铝箔分离。同时,分选得到的铜箔(包含少量残留有负极材料的铜箔)置入第二精细化破碎机18,破碎后筛分,使负极材料与铜箔分离。S6 The positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil. At the same time, the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
S7 整个过程排出的水溶液经过滤回收负极材料,液体循环利用。S7 The aqueous solution discharged from the whole process is filtered to recover the negative electrode material, and the liquid is recycled.
经本实施例1分离后,正极材料中杂质Al含量为0.8%,Cu含量为49ppm,90%的负极材料中Al含量为39ppm,Cu含量为75ppm,10%的负极材料中Al含量为42ppm,Cu含量为0.7%,隔膜中Al含量和Cu含量均为0。After the separation in the present embodiment 1, the content of impurity Al in the positive electrode material is 0.8%, the content of Cu is 49ppm, the content of Al in the negative electrode material of 90% is 39ppm, the content of Cu is 75ppm, and the content of Al in the negative electrode material of 10% is 42ppm, The Cu content is 0.7%, and the Al content and Cu content in the separator are both 0.
实施例Example 22
S1将废弃磷酸铁锂锂电池通过充放电机放电4小时左右(多次放电,保证电池电压低于1V),然后通过机械破碎、磁选、筛分等方法自动化拆解分离出尺寸为20mm左右的具有隔膜和正、负极片的混合物料,电池外壳直接进行回收。S1 discharges the waste lithium iron phosphate battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods. The mixed material with separator and positive and negative electrode sheets, the battery shell is directly recycled.
S2 参见图2,将混合物料通过进料斗1投入柔性分离装置1内的滚筒31内,该装置以水为介质,柔性分离装置1之腔体35下端进液管352上进液控制阀352打开,水通过进液管351进入内腔32内,隔膜和正、负极片混合物料与水介质体积比为1/100。然后电机启动,驱动滚筒31转动,滚筒31侧壁和底部筛网孔径为1mm,滚筒31带动水介质实现正向和逆向转动,滚筒31每隔20秒向相反方向旋转一次,中途停留时间10秒,转速为400r/min, 处理时间40min,使隔膜与正、负极片分离且负极材料脱离铜箔。S2 Referring to Fig. 2, the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1. The device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets mixed with the water medium is 1/100. Then the motor starts to drive the drum 31 to rotate. The diameter of the side wall and bottom screen of the drum 31 is 1mm. The drum 31 drives the water medium to realize forward and reverse rotation. The drum 31 rotates in the opposite direction every 20 seconds, and the stop time is 10 seconds. , the speed is 400r/min, The treatment time was 40 minutes, the separator was separated from the positive and negative electrode sheets, and the negative electrode material was separated from the copper foil.
S3 从进液管352连续不断通入水介质,然后滚筒31定向旋转5min,转速300r/min。冲洗洁净隔膜在滚筒31内逐渐向上漂浮,从将随水从腔体35上端的锥形收集端36上端的溢流口进入溢流管4排出,隔膜排出后通过振动筛5收集。振动筛孔径为0.5mm,水落入振动筛5下面的液体回收箱6内,回收水中的少量负极材料粉末,液体循环利用。S3 The water medium is continuously introduced into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 5 minutes at a speed of 300 r/min. The rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged. The aperture of the vibrating screen is 0.5 mm, and the water falls into the liquid recovery box 6 below the vibrating screen 5, and a small amount of negative electrode material powder in the water is recovered, and the liquid is recycled.
S4 打开滚筒31下端侧壁出料管上的滚筒出料阀33,具有正极片、负极材料、铜箔和少量残留有负极材料的铜箔的混合物料随水流进入排出端37,同时打开排出端37底部排料口上排料阀7,混合物料随水流进入0.5mm网带传送机9,网带传送机9传送带91分两段倾斜设置,其中第二段倾斜角度为60°,第一段倾斜角度为15°,传送带91网孔孔径为1mm。在网带传送机9不断向前并向上传递过程中,正极片、铜箔及少量残留有负极材料的铜箔保留在传送带91上,负极材料随水在传送带91上网孔漏出,流入网带传送机9底部设置的负极材料回收箱8,过滤处理后回收负极材料粉末。S4 Open the drum discharge valve 33 on the discharge pipe of the lower end side wall of the drum 31, and the mixed material with the positive electrode sheet, the negative electrode material, the copper foil and the copper foil with a small amount of residual negative electrode material enters the discharge end 37 with the water flow, and the discharge end is opened at the same time. 37 The discharge valve 7 on the bottom discharge port, the mixed material enters the 0.5mm mesh belt conveyor 9 with the water flow, and the conveyor belt 91 of the mesh belt conveyor 9 is inclined in two sections, wherein the inclination angle of the second section is 60°, and the first section is inclined The angle is 15°, and the mesh aperture of the conveyor belt 91 is 1mm. During the continuous forward and upward transfer process of the mesh belt conveyor 9, the positive electrode sheet, copper foil and a small amount of copper foil with residual negative electrode material remain on the conveyor belt 91, and the negative electrode material leaks out of the mesh holes of the conveyor belt 91 with water and flows into the mesh belt for conveyance. The negative electrode material recovery box 8 arranged at the bottom of the machine 9 is used to recover the negative electrode material powder after filtering treatment.
S5 留存在传送带91上的正极片、铜箔及少量残留有负极材料的铜箔的混合物料随传输带进入干燥装置10(隧道炉),加热温度为100℃,加热一定时间后待正极片、铜箔及少量残留有负极材料的铜箔干燥完成,送入与其对接的传送机11,传送机11上给料传送带111倾斜设置(倾斜角度为60°),落入该给料传送带111上的正极片、铜箔及少量残留有负极材料的铜箔的混合物料通过给料传送带111传送到振动给料机12,由振动给料机12以振动方式投入光电色选装置14之色选处理室141入口倾斜设置的供料滑板13上,通过色选处理室141分选,由控制系统驱动高速分选喷气阀142动作,使铜箔和少量残留有负极材料的铜箔落入负极集流体接料斗15内,正极片落入对应的正极片接料斗16内,正极片与铜箔(包含少量残留有负极材料的铜箔)分离。S5 The mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 100°C. The copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it. The mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining is conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 vibrates into the color sorting processing chamber of the photoelectric color sorting device 14. On the feeding slide 13 inclined at the entrance of 141, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector. In the hopper 15 , the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16 , and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
S6 分选后得到的正极片置入第一精细化破碎机17,破碎后筛分,使正极材料与铝箔分离。同时,分选得到的铜箔(包含少量残留有负极材料的铜箔)置入第二精细化破碎机18,破碎后筛分,使负极材料与铜箔分离。S6 The positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil. At the same time, the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
S7 整个过程排出的水溶液经过滤回收负极材料,液体循环利用。S7 The aqueous solution discharged from the whole process is filtered to recover the negative electrode material, and the liquid is recycled.
经本实施例2分离后,正极材料中杂质Al含量为0.7%,Cu含量为46ppm,93%的负极材料中Al含量为41ppm,Cu含量为75ppm,7%的负极材料中Al含量为42ppm,Cu含量为0.8%,隔膜中Al含量和Cu含量均为0。After being separated in the present embodiment 2, the content of impurity Al in the positive electrode material is 0.7%, the content of Cu is 46ppm, the content of Al in the negative electrode material of 93% is 41ppm, the content of Cu is 75ppm, and the content of Al in the negative electrode material of 7% is 42ppm, The Cu content was 0.8%, and the Al and Cu contents in the separator were both 0.
实施例Example 33
S1将废弃钴酸锂锂电池通过充放电机放电4小时左右(多次放电,保证电池电压低于1V),然后通过机械破碎、磁选、筛分等方法自动化拆解分离出尺寸为20mm左右具有隔膜和正、负极片的混合物料,电池外壳直接进行回收。S1 discharges the waste lithium cobalt oxide battery for about 4 hours through the charger and discharger (multiple discharges to ensure that the battery voltage is lower than 1V), and then automatically disassembles and separates the size of about 20mm through mechanical crushing, magnetic separation, screening and other methods. A mixture of separators and positive and negative electrode sheets, the battery shell is directly recycled.
S2 参见图2,将混合物料通过进料斗1投入柔性分离装置1内的滚筒31内,该装置以水为介质,柔性分离装置1之腔体35下端进液管352上进液控制阀352打开,水通过进液管351进入内腔32内,隔膜和正、负极片混合物料与水介质体积比为1/150。然后电机启动,驱动滚筒31和螺旋桨34一起转动,滚筒31侧壁和底部筛网孔径为1mm,滚筒31和螺旋桨34带动水介质实现正向和逆向转动,滚筒31和螺旋桨34每隔20秒向相反方向旋转一次,中途停留时间15秒,转速为800r/min, 处理时间20min,使隔膜与正、负极片分离且负极材料脱离铜箔。S2 Referring to Fig. 2, the mixed material is put into the drum 31 in the flexible separation device 1 through the feeding hopper 1. The device uses water as the medium, and the liquid inlet control valve 352 on the lower end of the liquid inlet pipe 352 of the cavity 35 of the flexible separation device 1 is opened. , the water enters the inner cavity 32 through the liquid inlet pipe 351, and the volume ratio of the diaphragm and the positive and negative electrode sheets mixed with the water medium is 1/150. Then the motor is started to drive the drum 31 and the propeller 34 to rotate together. The diameter of the side wall and the bottom screen of the drum 31 is 1 mm. The drum 31 and the propeller 34 drive the water medium to realize forward and reverse rotation. Rotate once in the opposite direction, stop for 15 seconds, rotate at 800 r/min, and treat for 20 minutes to separate the separator from the positive and negative plates and the negative material from the copper foil.
S3 从进液管352连续不断通入水介质,然后滚筒31定向旋转30min,转速100r/min。冲洗洁净隔膜在滚筒31内逐渐向上漂浮,从将随水从腔体35上端的锥形收集端36上端的溢流口进入溢流管4排出,隔膜排出后通过振动筛5收集。振动筛孔径为0.5mm,水落入振动筛5下面的液体回收箱6内,回收水中的少量负极材料粉末,液体循环利用。S3 The water medium is continuously fed into the liquid inlet pipe 352, and then the drum 31 is rotated directionally for 30 minutes at a speed of 100 r/min. The rinsed and clean diaphragm floats upward gradually in the drum 31, and is discharged from the overflow port at the upper end of the conical collecting end 36 of the cavity 35 with the water into the overflow pipe 4, and the diaphragm is collected by the vibrating screen 5 after being discharged. The aperture of the vibrating screen is 0.5 mm, and the water falls into the liquid recovery box 6 below the vibrating screen 5, and a small amount of negative electrode material powder in the water is recovered, and the liquid is recycled.
S4打开滚筒31下端侧壁出料管上的滚筒出料阀33,具有正极片、负极材料、铜箔和少量残留有负极材料的铜箔的混合物料随水流进入排出端37,同时打开排出端37底部排料口上排料阀7,混合物料随水流进入1mm网带传送机9,网带传送机9传送带91分两段倾斜设置,其中第二段倾斜角度为60°,第一段倾斜角度为15°,传送带91网孔孔径为0.5mm。在网带传送机9不断向前并向上传递过程中,正极片、铜箔及少量残留有负极材料的铜箔保留在传送带91上,负极材料随水在传送带91上网孔漏出,流入网带传送机9底部设置的负极材料回收箱8,过滤处理后回收负极材料粉末。S4 Open the drum discharge valve 33 on the discharge pipe of the lower end side wall of the drum 31, and the mixed material with the positive electrode sheet, the negative electrode material, the copper foil and the copper foil with a small amount of residual negative electrode material enters the discharge end 37 with the water flow, and opens the discharge end at the same time. 37 The discharge valve 7 on the bottom discharge port, the mixed material enters the 1mm mesh belt conveyor 9 with the water flow, and the conveyor belt 91 of the mesh belt conveyor 9 is inclined in two sections, wherein the inclination angle of the second section is 60°, and the inclination angle of the first section is 60°. is 15°, and the mesh aperture of the conveyor belt 91 is 0.5mm. During the continuous forward and upward transfer process of the mesh belt conveyor 9, the positive electrode sheet, copper foil and a small amount of copper foil with residual negative electrode material remain on the conveyor belt 91, and the negative electrode material leaks out of the mesh holes of the conveyor belt 91 with water and flows into the mesh belt for conveyance. The negative electrode material recovery box 8 arranged at the bottom of the machine 9 is used to recover the negative electrode material powder after filtering treatment.
S5 留存在传送带91上的正极片、铜箔及少量残留有负极材料的铜箔的混合物料随传输带进入干燥装置10(隧道炉),加热温度为150℃,加热一定时间后待正极片、铜箔及少量残留有负极材料的铜箔干燥完成,送入与其对接的传送机11,传送机11上给料传送带111倾斜设置(倾斜角度为60°),落入该给料传送带111上的正极片、铜箔及少量残留有负极材料的铜箔混合物料通过给料传送带111传送到振动给料机12,由振动给料机12以振动方式投入光电色选装置14之色选处理室141入口倾斜设置的供料滑板13上,通过色选处理室141分选,由控制系统驱动高速分选喷气阀142动作,使铜箔和少量残留有负极材料的铜箔落入负极集流体接料斗15内,正极片落入对应的正极片接料斗16内,正极片与铜箔(包含少量残留有负极材料的铜箔)分离。S5 The mixture of positive electrode sheet, copper foil and a small amount of copper foil with negative electrode material remaining on the conveyor belt 91 enters the drying device 10 (tunnel furnace) with the conveyor belt, and the heating temperature is 150°C. After heating for a certain period of time, the positive electrode sheet, The copper foil and the copper foil with a small amount of residual negative electrode material are dried and sent to the conveyor 11 connected to it. The positive electrode sheet, copper foil and a small amount of copper foil mixture with negative electrode material remaining are conveyed to the vibrating feeder 12 through the feeding conveyor 111, and the vibrating feeder 12 is vibrated into the color sorting processing chamber 141 of the photoelectric color sorting device 14. On the feeding slide 13 with the inclined inlet, the color sorting processing chamber 141 is used for sorting, and the high-speed sorting jet valve 142 is driven by the control system to make the copper foil and a small amount of copper foil with residual negative electrode material fall into the negative electrode current collector hopper. In 15, the positive electrode sheet falls into the corresponding positive electrode sheet receiving hopper 16, and the positive electrode sheet is separated from the copper foil (containing a small amount of the copper foil with the negative electrode material remaining).
S6 分选后得到的正极片置入第一精细化破碎机17,破碎后筛分,使正极材料与铝箔分离。同时,分选得到的铜箔(包含少量残留有负极材料的铜箔)置入第二精细化破碎机18,破碎后筛分,使负极材料与铜箔分离。S6 The positive electrode sheet obtained after sorting is placed in the first fine crusher 17, and after being crushed, it is sieved to separate the positive electrode material from the aluminum foil. At the same time, the sorted copper foil (containing a small amount of copper foil with negative electrode material remaining) is placed in the second refiner 18, and after crushing, it is sieved to separate the negative electrode material from the copper foil.
S7 整个过程排出的水溶液经过滤回收负极材料,液体循环利用。S7 The aqueous solution discharged from the whole process is filtered to recover the negative electrode material, and the liquid is recycled.
经本实施例3分离后,正极材料中杂质Al含量为0.5%,Cu含量为50ppm,93.5%的负极材料中Al含量为55ppm,Cu含量为60ppm,6.5%的负极材料中Al含量为45ppm,Cu含量为0.7%,隔膜中Al含量和Cu含量均为0。After being separated in Example 3, the content of impurity Al in the positive electrode material is 0.5%, the content of Cu is 50ppm, the content of Al in the negative electrode material of 93.5% is 55ppm, the content of Cu is 60ppm, and the content of Al in the negative electrode material of 6.5% is 45ppm, The Cu content is 0.7%, and the Al content and Cu content in the separator are both 0.
本发明的上述实施例所示仅为本发明较佳实施例之部分,并不能以此局限本发明,在不脱离本发明精髓的条件下,本领域技术人员所作的任何修改、等同替换和改进等,都属本发明的保护范围。The above-mentioned embodiments of the present invention are only part of the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made by those skilled in the art without departing from the essence of the present invention etc., all belong to the protection scope of the present invention.

Claims (10)

  1. 废弃锂电池正、负极材料柔性精准分离方法,其特征在于,包括下述步骤:The flexible and precise separation method of positive and negative electrode materials of waste lithium batteries is characterized by comprising the following steps:
    S1将废弃锂电池进行放电处理,破碎后采用物理方法分选出具有隔膜和正、负极片的混合物料;S1 discharges the waste lithium battery, and uses physical methods to separate the mixed material with separator and positive and negative plates after crushing;
    S2设置一柔性分离装置,该柔性分离装置具有内腔,在所述内腔设置可旋转的滚筒,所述滚筒上设置多个滤孔,将具有所述隔膜和正、负极片的混合物料送入所述滚筒内,将液体通入所述内腔,所述液体其密度大于所述隔膜密度,并均小于所述正、负极片的密度,通过所述滚筒反复正、反向转动与液体之间的相对运动,使隔膜与正、负极片分离并使隔膜上的杂质被冲洗,同时使绝大部分负极材料脱离负极集流体;S2 is provided with a flexible separation device, the flexible separation device has an inner cavity, a rotatable drum is arranged in the inner cavity, a plurality of filter holes are arranged on the drum, and the mixed material with the diaphragm and the positive and negative plates is fed into In the drum, a liquid is introduced into the inner cavity. The density of the liquid is greater than that of the diaphragm, and both are smaller than the densities of the positive and negative electrodes. The relative movement between the diaphragm and the positive and negative plates separates the impurities on the diaphragm, and at the same time makes most of the negative electrode material separate from the negative electrode current collector;
    S3使所述滚筒定向旋转,已分离并被冲洗干净的隔膜随液体从所述柔性分离装置上端设置的溢流口排出,收集隔膜,少量的负极材料随滤液收集并过滤回收;S3 causes the drum to rotate in a directional direction, the separated and rinsed diaphragm is discharged with the liquid from the overflow port provided at the upper end of the flexible separation device, the diaphragm is collected, and a small amount of negative electrode material is collected with the filtrate and filtered for recovery;
    S4使具有负极材料、正极片和负极集流体的混合物料从所述柔性分离装置排出,通过过滤方式使负极材料与正极片和负极集流体分离,回收所述负极材料;S4 makes the mixture material with the negative electrode material, the positive electrode sheet and the negative electrode current collector discharged from the flexible separation device, separates the negative electrode material from the positive electrode sheet and the negative electrode current collector by filtering, and recovers the negative electrode material;
    S5将分离后的具有正极片和负极集流体的混合物料加热干燥,然后通过光电色选设备使正极片与负极集流体分离;S5 heats and dries the separated mixture with the positive electrode sheet and the negative electrode current collector, and then separates the positive electrode sheet from the negative electrode current collector through a photoelectric color sorting device;
    S6将色选后的正极片和负极集流体分别置入精细化破碎机,使正极材料与正极集流体分离,少量残留有负极材料的负极集流体中的负极材料与负极集流体分离。In S6, the color-selected positive electrode sheet and negative electrode current collector are respectively placed in a fine crusher to separate the positive electrode material from the positive electrode current collector, and the negative electrode material in the negative electrode current collector with a small amount of residual negative electrode material is separated from the negative electrode current collector.
  2. 如权利要求1所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,所述S1步骤中,破碎后分选的隔膜和正、负极片尺寸为5~100mm不规则的片状或卷曲状。The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries according to claim 1, characterized in that, in the step S1, the separators and positive and negative electrode sheets separated after crushing are irregular sheets or 5-100 mm in size. Curly.
  3. 如权利要求1或2所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,所述S2步骤中,所述柔性分离装置中的所述混合物料与液体的体积比为1/10000~1/10;所述滚筒滤孔孔径为0.5~5mm,所述滚筒转速为50~1500r/min,每隔5~120秒向相反方向旋转一次,中途停留时间3~60秒,总时间为5min~120min。The method for flexible and precise separation of positive and negative electrode materials for waste lithium batteries according to claim 1 or 2, wherein in the step S2, the volume ratio of the mixed material to the liquid in the flexible separation device is 1/1/2 10000~1/10; the diameter of the filter hole of the drum is 0.5~5mm, the rotating speed of the drum is 50~1500r/min, it rotates in the opposite direction every 5~120 seconds, the stopover time is 3~60 seconds, the total time For 5min ~ 120min.
  4. 如权利要求1或2所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,所述S3步骤中,所述滚筒定向旋转时间为5~30min,所述隔膜随液体从所述溢流口排出后,通过振动筛回收,所述振动筛筛孔孔径为0.5~5mm。The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries according to claim 1 or 2, characterized in that, in the step S3, the directional rotation time of the drum is 5-30 min, and the diaphragm moves from the After the overflow port is discharged, it is recovered through a vibrating screen, and the aperture of the vibrating screen is 0.5-5 mm.
  5. 如权利要求1或2所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,所述S4步骤中,具有正极片、负极材料、负极集流体的混合物料随液体从所述柔性分离装置出口排出后,进入网带传送机,使所述负极材料随液体从网带传送机上网孔过滤后回收,所述网孔孔径为0.5~5mm。The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries according to claim 1 or 2, characterized in that, in the step S4, the mixed material having positive electrode sheets, negative electrode materials, and negative electrode current collectors is removed from the flexible material along with the liquid. After the outlet of the separation device is discharged, it enters the mesh belt conveyor, so that the negative electrode material is filtered and recovered from the mesh belt conveyor with the liquid, and the mesh aperture is 0.5-5 mm.
  6. 如权利要求1或2所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,所述S5步骤中,将所述具有正极片和负极集流体的混合物料在加热装置中以50~150℃温度加热干燥,加热时间0.5~12h。The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries according to claim 1 or 2, characterized in that, in the step S5, the mixed material with the positive electrode sheet and the negative electrode current collector is heated in a heating device at a temperature of 50 Heating and drying at a temperature of ~150℃, heating time 0.5~12h.
  7. 如权利要求1或2所述的废弃锂电池正、负极材料柔性精准分离方法,其特征在于,在所述滚筒的下方,同轴且间隔设置可随该滚筒同步转动的螺旋桨,推动所述滚筒内已分离的隔膜朝所述溢流口加速移动,并推动液体对正、负极片产生柔性撞击,使负极材料与负极集流体快速剥离。The flexible and precise separation method for positive and negative electrode materials of waste lithium batteries according to claim 1 or 2, characterized in that, below the drum, coaxial and spaced propellers that can rotate synchronously with the drum are arranged to push the drum The separated diaphragm moves toward the overflow port at an accelerated rate, and pushes the liquid to produce a flexible impact on the positive and negative electrode sheets, so that the negative electrode material and the negative electrode current collector are rapidly peeled off.
  8. 废弃锂电池正、负极材料柔性精准分离系统,其特征在于,包括进料斗、柔性分离装置、网带传送机、干燥装置、色选装置和精细破碎机,所述柔性分离装置包括具有内腔的腔体,所述的内腔中心设有可绕该内腔中心轴线做正、反转的滚筒,所述滚筒上开设有多个滤孔,所述腔体上端或顶部连接有与所述内腔连通的溢流管,所述溢流管出口设有振动筛,所述腔体底部设置排料口,与所述网带传送机入口对应,所述网带传送机出口与所述干燥装置入口对应,所述干燥装置出口对应设有所述色选装置,所述色选装置出口对应设有正极片接料斗和负极集流体接料斗,所述正极片接料斗与第一精细破碎机对接,所述的负极集流体接料斗与第二精细化破碎机对接。A flexible and precise separation system for positive and negative electrode materials of waste lithium batteries, which is characterized in that it includes a feeding hopper, a flexible separation device, a mesh belt conveyor, a drying device, a color sorting device and a fine crusher, and the flexible separation device includes an inner cavity. The cavity, the center of the cavity is provided with a drum that can be rotated forward and reversed around the central axis of the cavity, the drum is provided with a plurality of filter holes, and the upper end or top of the cavity is connected with the The overflow pipe communicated with the inner cavity, the outlet of the overflow pipe is provided with a vibrating screen, the bottom of the cavity is provided with a discharge port, which corresponds to the inlet of the mesh belt conveyor, and the outlet of the mesh belt conveyor is connected to the dryer The inlet of the device corresponds to the outlet of the drying device, and the color sorting device is correspondingly arranged at the outlet of the color sorting device. In docking, the negative current collector hopper is docked with the second refining crusher.
  9. 根据权利要求8所述的废弃锂电池正、负极材料柔性精准分离系统,其特征在于,所述滚筒的底部同轴且间隔设有可随该滚筒同步转动的螺旋桨。The flexible and precise separation system for positive and negative electrode materials of waste lithium batteries according to claim 8, wherein the bottom of the drum is coaxial and spaced apart with propellers that can rotate synchronously with the drum.
  10. 根据权利要求8或9所述的废弃锂电池正、负极材料柔性精准分离系统,其特征在于,所述色选装置为光电色选设备,所述光电色选设备入口设有振动给料机,所述光电色选设备出口底部设有可使负极集流体与正极片的分选高速喷气阀。The flexible and precise separation system for positive and negative electrode materials of waste lithium batteries according to claim 8 or 9, wherein the color sorting device is a photoelectric color sorting device, and the entrance of the photoelectric color sorting device is provided with a vibrating feeder, The bottom of the outlet of the photoelectric color sorting equipment is provided with a high-speed jet valve that can separate the negative electrode current collector and the positive electrode sheet.
PCT/CN2022/072625 2021-03-16 2022-01-18 Method and system for flexibly and accurately separating positive and negative electrode materials of waste lithium battery WO2022193826A1 (en)

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