WO2022188264A1 - Digital inkjet dyeing machine - Google Patents

Digital inkjet dyeing machine Download PDF

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Publication number
WO2022188264A1
WO2022188264A1 PCT/CN2021/094538 CN2021094538W WO2022188264A1 WO 2022188264 A1 WO2022188264 A1 WO 2022188264A1 CN 2021094538 W CN2021094538 W CN 2021094538W WO 2022188264 A1 WO2022188264 A1 WO 2022188264A1
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WO
WIPO (PCT)
Prior art keywords
inkjet
ink
cleaning
digital
dyeing machine
Prior art date
Application number
PCT/CN2021/094538
Other languages
French (fr)
Chinese (zh)
Inventor
米雄飞
李策
李毅腾
陈俊杰
Original Assignee
浙江山峪集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江山峪集团股份有限公司 filed Critical 浙江山峪集团股份有限公司
Priority to EP21929734.8A priority Critical patent/EP4328031A1/en
Publication of WO2022188264A1 publication Critical patent/WO2022188264A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/1652Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/1652Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
    • B41J2/16526Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head by applying pressure only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/16552Cleaning of print head nozzles using cleaning fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16585Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles for paper-width or non-reciprocating print heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/485Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes
    • B41J2/505Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements
    • B41J2/515Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements line printer type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4078Printing on textile

Definitions

  • the utility model relates to the technical field of fabric dyeing equipment, in particular to a digital inkjet dyeing machine used for fabric solid color dyeing.
  • the traditional dyeing process of fabrics can be divided into two types: dip dyeing and pad dyeing according to the different contact methods between dyes and fabrics.
  • Dip dyeing is to immerse the dyed fabric in the dye liquor, and through the dye liquor circulation and the relative movement of the dyed object, the dye is uniform.
  • the dyeing method of dyed textiles can be circulated at the same time or in a single cycle; pad dyeing is to immerse the open-width fabric in the dye solution for a short time, and then press the roller to squeeze the dye solution.
  • the purpose of the utility model is to provide a digital inkjet dyeing machine, which overcomes the disadvantages of the traditional dyeing process that is not environmentally friendly, high cost, low efficiency, and the point-like graininess and low color accuracy in digital solid-color printing when performing solid-color dyeing.
  • the utility model of digital inkjet dyeing machine has the advantages of traditional dyeing process and digital printing at the same time, such as cleaning, fast, complete color matching of printing samples and mass production, wide color gamut, very good uniformity, and the same depth and hue as traditional dyeing .
  • a digital inkjet dyeing machine which is used for solid-color digital dyeing of fabrics, including a loosening cloth feeding device and an inkjet device arranged in sequence along the feeding direction of the fabric. , drying device and winding device;
  • Unwinding cloth feeding device which is used to transport the fabric to be dyed to the station of the inkjet device;
  • Winding device used to wind the dried fabric
  • the inkjet device includes an organism, a controller, an ink tank, a cleaning liquid tank, a waste liquid bucket and an inkjet module;
  • the body is provided with at least two groups of inkjet modules, at least one ink tank, at least one cleaning liquid tank and at least one waste liquid bucket, the ink tank is a container for ink, the cleaning liquid tank is a container for cleaning liquid, and the waste liquid tank is Containers for collecting waste;
  • the body is provided with a working area and a cleaning area; the inkjet module is installed on the body and can move between the working area and the cleaning area; the inkjet module includes a spray head, a positioning frame, and a supporting and moving mechanism;
  • the nozzles constitute a nozzle group, each inkjet module contains at least one nozzle group, and the multiple nozzles are connected by an ink pipeline, and the ink pipeline is connected to an ink tank and a cleaning liquid tank through the pipeline, and the ink pipeline and the ink
  • An ink jet valve is arranged on the pipeline between the tanks, and a cleaning valve is arranged on the pipeline between the ink pipeline and the cleaning liquid tank; the nozzle is installed on the positioning frame, and the positioning frame is installed on the supporting moving mechanism, and the supporting moving mechanism includes Lifting unit for lifting the positioning frame up and down in the working area and translation unit for translating the positioning frame laterally in the cleaning area;
  • a cleaning support guide plate and a guide plate are arranged below the cleaning area, and the guide plate is provided with a guide hole for waste liquid to flow out, and the waste liquid enters the waste liquid bucket through the guide hole.
  • the work flow of the above technical solution is as follows: carry out fixed single-channel inkjet dyeing production, put the pre-treated fabrics to be dyed on the machine; put the color-matched ink into the ink system; turn it on, the unwinding cloth feeding device will
  • the fabric that needs to be dyed is transported to the station of the inkjet device, and the inkjet device is directly sprayed for dyeing, and the configured ink is inkjet printed on the fabric; the printed fabric is sent to the drying device through the belt guide device;
  • the fabric is wound by the winding device.
  • the newly added color increases the node, which greatly improves the accuracy of the formula of the color added later.
  • the dyeing work is in progress, only one set of inkjet modules is working.
  • the other inkjet modules are cleaned and replaced under the control of the microcomputer.
  • the ink in the other inkjet modules is emptied, and then the cleaning liquid pool is opened.
  • the valves leading to other inkjet modules are cleaned.
  • the valve of the ink pool with the configured ink is opened, and the ink enters other inkjet modules to prepare for the next color printing.
  • the nozzle groups in the two groups of inkjet modules are respectively connected to an ink tank, and the nozzle groups in the two groups of inkjet modules are common.
  • a cleaning liquid tank and a waste liquid barrel are connected; however, the present invention is not limited to this, and an ink module can use the cleaning liquid tank and the waste liquid barrel alone.
  • the supporting and moving mechanism is mainly composed of a motor driver with lifting and translation functions, that is, both the lifting unit and the translation unit use motor drivers.
  • the motor driver has the functions of lifting and moving.
  • the motor driver moves the nozzle group to the inkjet position, and lowers the nozzle group to a certain height and enters the working area for inkjet work; when the group of nozzles sprays
  • the motor driver first raises the nozzle group to a certain height, and then moves the nozzle group laterally to the cleaning area, that is, moves to the cleaning support baffle and baffle. Above, cleaning and ink changes are performed.
  • the upper surface of the guide plate is provided with a trapezoidal guide groove, and the guide hole is located at the bottom of the guide groove. Or waste ink can easily flow out from the diversion groove, pass through the diversion hole, and flow into the waste liquid bucket, so as to speed up the cleaning efficiency and improve the convenience for cleaning and ink change (color change).
  • the body is divided into two parts, and each body is independently provided with an inkjet module, an ink tank, a work area, and a cleaning area inside, and the two bodies share a cleaning solution.
  • the purpose of setting up the inkjet module, ink tank, work area and cleaning area separately in each body is to facilitate the completion of inkjet printing of the nozzle group, and the respective injections need to be cleaned and changed (color change).
  • the ink and cleaning work are not disturbed, and the cleaning and ink replacement work can be carried out independently, so that the cleaning and ink replacement (color change) work is more thorough and avoids dyeing.
  • the bottom of the body is provided with a universal wheel, which facilitates the movement of the body for subsequent maintenance, maintenance or other operations.
  • the nozzles with an ink output of 12pl to 80pl are used, and the inks used can be compatible with the inks used by digital printing machines, and at the same time, special inks for digital dyeing machines can also be used. Larger, less damage to the chromophore, and the color effect is greatly improved than that of the printing machine printing solid color.
  • the nozzles in the inkjet module are connected in a single-channel series connection, that is, the ink pipelines between the multiple nozzles are connected in series, with a single channel, a fixed one. Exhaust nozzles, inkjet printing on the cloth, so that it will not produce the most troublesome point-like graininess of conventional digital printing machines.
  • the digital inkjet dyeing machine is provided with a belt guide device, and the belt guide device is arranged between the inkjet device and the drying device, and is used to transport the fabric dyed by the inkjet device to the in the dryer.
  • orientation or positional relationship indicated by the terms “center”, “upper”, “lower”, “circumferential”, “bottom”, “inner”, “outer” etc.
  • the orientation or position assembly relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present application. limit.
  • first, second, etc. are only used for descriptive purposes and should not be understood as indicating or implying relative importance or implying the number of technical features indicated. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
  • the present invention has the following advantages and effects compared with the prior art:
  • a fixed, single-channel nozzle is used to evenly dot the ink of a single color with a good color on the textile to complete digital solid color printing, so that conventional digital printing will not be generated.
  • the most troublesome point-like graininess of the printing machine because there is no point-like grainy feeling in the printing, a nozzle with a large amount of ink can be used, and the ink used can be compatible with the ink used by the digital printing machine, and can also use the digital dyeing machine Special ink, the ink has a large particle size range, less damage to the chromophore, and the color development effect is greatly improved than that of the printing machine printing solid color.
  • At least two groups of inkjet modules are used, and the two groups of inkjet modules can be used interchangeably, and the inkjet modules of one group enter the work area under the drive of the lifting unit of the supporting moving mechanism. Inkjet position, and lower the nozzle group to a certain height, the inkjet work can be performed, and the other group of inkjet modules can be cleaned or changed in the cleaning area; when the inkjet module in the work area is completed.
  • the lifting unit of the support moving mechanism drives the inkjet module to a certain height
  • the translation unit drives the inkjet module to move laterally to the cleaning area, that is, to the cleaning support diversion
  • cleaning and ink replacement work are carried out, and the other group enters the working area for inkjet printing, so its work efficiency is high, and the nozzles are cleaned in time to prevent the nozzles from clogging and to avoid residual ink affecting the inkjet. quality.
  • the nozzles are installed in rows on the positioning frame, and the inkjet module is driven by the supporting moving mechanism lifting unit to lower the inkjet module to the inkjet position of the work area during inkjet, and then the inkjet operation is performed, High inkjet precision and good inkjet effect.
  • the inkjet module can print inks such as dispersion, active, paint, acid, etc.
  • the printable fabrics include almost all kinds of fabrics such as polyester, cotton, silk, wool, blended, etc., and have a wide range of applications. .
  • FIG. 1 is a three-dimensional schematic diagram of a digital inkjet dyeing machine according to an embodiment of the present invention
  • FIG. 2 is a schematic top view of a digital inkjet dyeing machine according to an embodiment of the present invention
  • FIG. 3 is a structural block diagram of an inkjet module in a digital inkjet dyeing machine according to an embodiment of the present invention
  • FIG. 4 is a schematic diagram of the workflow of the inkjet module in the digital inkjet dyeing machine according to the embodiment of the present invention.
  • FIG. 5 is a schematic diagram of a cleaning support baffle and a waste liquid bucket in a digital inkjet dyeing machine according to an embodiment of the present invention
  • FIG. 6 is a partial cross-sectional schematic diagram of a cleaning support baffle in a digital inkjet dyeing machine according to an embodiment of the present invention.
  • Body 101. Work area; 102. Cleaning area;
  • Controller 12. Ink tank; 13. Cleaning liquid tank; 14. Waste liquid bucket;
  • Inkjet module 151, Nozzle; 152, Positioning frame; 153, Support moving mechanism; 1531, Lifting unit; 1532, Translation unit; 154, Ink pipeline; 155, Inkjet valve; 156, Cleaning valve; 157 , Cleaning support guide plate; 1571, guide hole; 1572, trapezoidal guide groove;
  • the embodiment of the present utility model proposes a digital inkjet dyeing machine, which is used for solid-color digital dyeing of fabrics, including unwinding cloth feeding devices 2 arranged in sequence along the feeding direction of the fabrics. , inkjet device 1, drying device 3 and rewinding device 4; unwinding cloth feeding device 2, used to transport the fabric to be dyed to the station of inkjet device 1; inkjet device 1, used to configure The ink is inkjet printed on the fabric; the drying device 3 is used for drying the dyed fabric; the winding device 4 is used for winding the dried fabric.
  • the ink jet device 1 includes an organism 10 , a controller 11 , an ink tank 12 , a cleaning liquid tank 13 , a waste liquid tank 14 and an ink jet Module 15; the body 10 is provided with at least two groups of inkjet modules 15, at least one ink tank 12, at least one cleaning liquid tank 13 and at least one waste liquid bucket 14.
  • the ink tank 12 is a container for holding ink and a cleaning liquid tank 13 It is a container for holding cleaning liquid, and the waste liquid bucket 14 is a container for collecting waste liquid;
  • the body 10 is provided with a work area 101 and a cleaning area 102; move between the cleaning areas 102;
  • the inkjet module 15 includes a nozzle 151, a positioning frame 152, and a support moving mechanism 153; a plurality of parallel nozzles 151 constitute a nozzle group, and each inkjet module 15 includes at least one nozzle group,
  • the nozzles 151 are connected by an ink pipeline 154, and the ink pipeline 154 is connected with the ink tank 12 and the cleaning liquid tank 13 through the pipeline.
  • a cleaning valve 156 is arranged on the pipeline between the ink pipeline 154 and the cleaning liquid tank 13; the nozzle 151 is mounted on the positioning frame 152, and the positioning frame 152 is mounted on the supporting moving mechanism 153.
  • a guide hole 1571 is opened in the middle for waste liquid to flow out, and the waste liquid enters the waste liquid bucket 14 through the guide hole 1571 .
  • the work flow of the embodiment of the present utility model can be referred to as follows: carry out fixed single-channel inkjet dyeing production, load the pre-treated fabric to be dyed on the machine; load the color-prepared ink into the ink system; start the machine, unwind and feed the cloth
  • the device 2 transports the fabric to be dyed to the station of the inkjet device 1, the inkjet device 1 directly sprays and dyes, and inkjet prints the configured ink on the fabric; the printed fabric is sent to the drying device through the guide belt 3; The dried fabric is wound by the winding device 4.
  • the newly added color increases the node, which greatly improves the accuracy of the formula of the color added later.
  • the present invention having two groups of inkjet modules 15 as an example, since the body 10 of the inkjet module 15 has a working area 101 and a cleaning area 102, during the dyeing work using the above-mentioned digital inkjet dyeing machine, Only one set of inkjet modules 15 works. Specifically, as shown in FIG. 4 , when the first group of inkjet modules 15 is working, the support moving mechanism 153 moves the nozzle group to the inkjet position of the working area 101 , and lowers the nozzle group to a certain height for inkjetting. Under the control of the controller 11, the second group of inkjet modules 15 enters the cleaning area 102 for cleaning and ink replacement.
  • the inkjet module 15 When the first group of inkjet modules 15 completes inkjet printing, cleaning and ink replacement are required (When changing color), the inkjet module 15 is first raised to a certain height by the support moving mechanism 153, and then the nozzle group is moved laterally to the cleaning area 102, that is, moved to the top of the cleaning support baffle 157 for cleaning and replacement. Ink work.
  • the process of cleaning and ink replacement can be referred to as follows: first, empty the ink in other inkjet modules 15, then open the cleaning valve 156 of the cleaning liquid pool leading to the other inkjet modules 15, clean, and the cleaning is completed Afterwards, the valve of the inkjet pool with the configured ink is opened, and the ink enters other inkjet modules 15 to prepare for the next color printing.
  • the supporting and moving mechanism 153 is mainly composed of a motor driver with lifting and translation functions, that is, the lifting unit 1531 and the translation unit 1532 both use motor drivers.
  • the upper surface of the guide plate is provided with a trapezoidal guide groove 1572, and the guide hole 1571 is located at the bottom of the guide groove, so as to speed up the cleaning efficiency.
  • a universal wheel 16 is arranged at the bottom of the body to facilitate the overall movement of the body.
  • the nozzle 151 adopts the nozzle 151 with an ink output of 12 pl to 80 pl, and the ink used can be compatible with the ink used by the digital printing machine, and can also use the special ink for the digital dyeing machine.
  • the particle size range is large, the chromophore group is less damaged, and the color development effect is greatly improved than that of the solid color printed by the printing machine.
  • the nozzles 151 in the inkjet module 15 are connected in a single-channel series connection. With a single channel and a fixed row of nozzles 151, inkjet prints on the cloth surface, so as not to produce the most troublesome point-like graininess of digital printing machines.
  • the digital inkjet dyeing machine is provided with a belt guide device 5, which is arranged between the inkjet device 1 and the drying device 3, and is used for dyeing the fabrics dyed by the inkjet device 1. sent to the drying device 3.
  • the controller 11 is electrically connected to the control circuit, and the control circuit is also electrically connected to the execution components.
  • Link control Since the parts such as the unwinding cloth feeding device 2, the inkjet device 1, the drying device 3, and the winding device 4 are all commonly used mechanisms in the field of dyeing machines, their detailed structures will not be described. Similarly, the unwinding cloth feeding device 2. Components such as the ink jet device 1 , the drying device 3 , the winding device 4 , and the motor driver belong to the prior art, and are not the invention of the present invention, and will not be repeated here.
  • the inkjet device 1 has two groups of inkjet modules 15, the nozzle groups in the two groups of inkjet modules 15 are each connected to an ink tank 12, and the two groups of inkjet modules 15 are connected to each other.
  • the nozzle group is connected to a cleaning liquid tank 13 and a waste liquid bucket 14 together; but the present invention is not limited to this, and an ink module can use the cleaning liquid tank 13 and the waste liquid bucket 14 alone.
  • the body 10 is divided into two parts, and each body 10 is independently provided with an inkjet module 15, an ink tank 12, a work area 101, a cleaning area 102, and two
  • the machine body 10 shares a cleaning liquid tank 13 and a waste liquid bucket 14 , but the present invention is not limited to this, and a single machine body 10 can also use its own cleaning liquid tank 13 and waste liquid bucket 14 .

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Ink Jet (AREA)
  • Coloring (AREA)

Abstract

Disclosed is a digital inkjet dyeing machine, the machine comprising an unwinding and feeding device, an inkjet device, a drying device and a winding device which are sequentially arranged in a fabric feeding direction, wherein the inkjet device comprises a machine body, a controller, an ink tank, a cleaning liquid tank, a waste liquid bucket and an inkjet module; the machine body is provided with at least two sets of inkjet modules, at least one ink tank, at least one cleaning liquid tank and at least one waste liquid bucket; the inkjet module comprises a spray head, a positioning frame, and a supporting and moving mechanism; and a plurality of parallelly arranged spray heads form a spray head set, and each inkjet module contains at least one spray head set. The solution uses fixed single-channel spray heads to evenly dot color-matched ink of a single color on a textile so as to complete digital pure color printing. Thus, the inkjet dyeing machine will not cause the most troublesome perception of point-like particles, as can be seen in a conventional digital printing machine, is greatly improved with regard to the coloring effect compared with the coloring effect of printing a pure color by the printing machine, and has the advantages of cleaning and being fast.

Description

数码喷墨染色机Digital Inkjet Dyeing Machine 技术领域technical field
本实用新型涉及面料染色设备技术领域,特别是涉及用于面料纯色染色的数码喷墨染色机。The utility model relates to the technical field of fabric dyeing equipment, in particular to a digital inkjet dyeing machine used for fabric solid color dyeing.
背景技术Background technique
随着人们生活质量不断提高,也随着现代技术水平的不断提升,人们对面料的色彩有着越来越高的追求度,对于不同布种面料的纯色染色,既可以采用传统的染色工艺进行染色,也可以采用数码打印机来打印单个颜色。With the continuous improvement of people's quality of life and the continuous improvement of the level of modern technology, people have a higher and higher pursuit of the color of fabrics. For the solid color dyeing of different types of fabrics, traditional dyeing techniques can be used for dyeing. , you can also use a digital printer to print a single color.
面料的传统染色工艺根据染料与织物接触方式的不同,可分为浸染和轧染两种,浸染就是将被染织物浸渍于染液中,通过染液循环及被染物的相对运动,使染料均匀染上纺织品的染色方法,浸染时,染料及染物可以同时循环,也可以单一循环;轧染是将平幅织物在染液中经过短暂的浸渍后,随即通过压辊轧压,将染液挤入纤维内部及织物组织空隙中,并除去多余的染液,使染料均匀分布在织物上,浸轧染料后的织物通过汽蒸或烘焙等处理完成染料在纤维上的扩散及固着。但是传统染色工艺缺点是:起订量大,颜色匹差大,耗水量大,蒸汽等用量大,配色到染色匹配性差别大,更加依赖师傅的水平,传统染色工艺不环保、成本高、效率低;其优点是:色域广,染色均匀性好,深度和色相都能达到高的水平。The traditional dyeing process of fabrics can be divided into two types: dip dyeing and pad dyeing according to the different contact methods between dyes and fabrics. Dip dyeing is to immerse the dyed fabric in the dye liquor, and through the dye liquor circulation and the relative movement of the dyed object, the dye is uniform. The dyeing method of dyed textiles. During dip dyeing, the dyes and dyestuffs can be circulated at the same time or in a single cycle; pad dyeing is to immerse the open-width fabric in the dye solution for a short time, and then press the roller to squeeze the dye solution. Into the fiber and into the voids of the fabric, and remove the excess dye liquor, so that the dye is evenly distributed on the fabric, and the fabric after padding the dye is treated by steaming or baking to complete the diffusion and fixation of the dye on the fiber. However, the disadvantages of traditional dyeing process are: large MOQ, large color difference, large water consumption, large amount of steam, etc., large difference between color matching and dyeing matching, more dependent on the level of the master, traditional dyeing process is not environmentally friendly, high cost, high efficiency Low; its advantages are: wide color gamut, good dyeing uniformity, and high level of depth and hue.
而目前市面上所有通过数码打印实现的纯色打印,都是以数码印花机的打印模式为基础,将多种颜色通过定位打点的方式,实现视觉效果下的纯色,这样的打印方式存在的较大问题是打印出来的纯色面料视觉上具有点状颗粒感,造成的点粗糙,颜色色相和饱和度不够,深度和墨量不够,颜色一致性不理想,具有不能实现工业化、大块面、高速、长时间的纯色色块打印的缺点,而且数码印花机打印时对色彩管理的要求高,对色彩的还原度达不到纯色打印的要求,所能打印色彩的色域受局限。At present, all the solid color printing realized by digital printing on the market is based on the printing mode of the digital printing machine, and multiple colors are positioned and dotted to realize the solid color under the visual effect. The problem is that the printed solid-color fabrics have a visual point-like graininess, resulting in rough spots, insufficient color hue and saturation, insufficient depth and ink volume, unsatisfactory color consistency, and can not achieve industrialization, large surface, high speed, The shortcomings of long-term solid color block printing, and the high requirements for color management when printing by digital printing machines, the degree of color reproduction cannot meet the requirements of solid color printing, and the color gamut of the colors that can be printed is limited.
有鉴于此,如何克服在进行纯色染色时传统染色工艺不环保、成本高、效率低,以及数码纯色打印具有点状颗粒感、色彩精度底等缺点,便成为本实用新型所要研究解决的课题。In view of this, how to overcome the shortcomings of the traditional dyeing process, which is not environmentally friendly, high cost, low efficiency, and the point-like graininess and low color accuracy of digital solid-color printing during solid-color dyeing, has become a subject to be researched and solved by the present invention.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种数码喷墨染色机,克服在进行纯色染色时传统染色工艺不环保、成本高、效率低,以及数码纯色打印具有点状颗粒感、色彩精度底等缺点,本实用新型的数码喷墨染色机同时具有传统染色工艺和数码打印的优点,比如清洗、快速,打印小样和大规模生产颜色完全匹配,色域广,均匀性非常好,深度和色相和传统染色一样。The purpose of the utility model is to provide a digital inkjet dyeing machine, which overcomes the disadvantages of the traditional dyeing process that is not environmentally friendly, high cost, low efficiency, and the point-like graininess and low color accuracy in digital solid-color printing when performing solid-color dyeing. The utility model of digital inkjet dyeing machine has the advantages of traditional dyeing process and digital printing at the same time, such as cleaning, fast, complete color matching of printing samples and mass production, wide color gamut, very good uniformity, and the same depth and hue as traditional dyeing .
为达到上述目的,本实用新型采用的方法技术方案是:一种数码喷墨染色机,用于对面料进行纯色数码染色,包括沿面料进料方向依次设置的松卷送布装置、喷墨装置、烘干装置和收卷装置;In order to achieve the above purpose, the method and technical scheme adopted by the present utility model are: a digital inkjet dyeing machine, which is used for solid-color digital dyeing of fabrics, including a loosening cloth feeding device and an inkjet device arranged in sequence along the feeding direction of the fabric. , drying device and winding device;
松卷送布装置,用于将需要染色的面料输送至喷墨装置的工位;Unwinding cloth feeding device, which is used to transport the fabric to be dyed to the station of the inkjet device;
喷墨装置,用于将配置好的墨水喷墨打印到面料上;An inkjet device for inkjet printing the configured ink onto the fabric;
烘干装置,用于将染好色的面料烘干;A drying device for drying the dyed fabrics;
收卷装置,用于将烘干好的面料收卷;Winding device, used to wind the dried fabric;
其创新点在于:所述喷墨装置中包含有机体、控制器、墨水箱、清洗液箱、废液桶和喷墨模组;Its innovation lies in: the inkjet device includes an organism, a controller, an ink tank, a cleaning liquid tank, a waste liquid bucket and an inkjet module;
机体上设置至少两组喷墨模组、至少一个墨水箱、至少一个清洗液箱以及至少一个废液桶,墨水箱为盛装墨水的容器、清洗液箱为盛装清洗液的容器、废液桶为收集废液的容器;The body is provided with at least two groups of inkjet modules, at least one ink tank, at least one cleaning liquid tank and at least one waste liquid bucket, the ink tank is a container for ink, the cleaning liquid tank is a container for cleaning liquid, and the waste liquid tank is Containers for collecting waste;
所述机体上设置有工作区和清洗区;喷墨模组安装在机体上并可在工作区和清洗区之间移动;喷墨模组包括喷头、定位架、支撑移动机构;多个平行设置的喷头构成喷头组,每个喷墨模组中包含至少一个喷头组,多个喷头之间由墨水管路连接,墨水管路通过管路连接有墨水箱和清洗液箱,墨水管路和墨水箱之间的管路上设置有喷墨阀门,墨水管路和清洗液箱之间的管路上设置有清洗阀门;喷头安装在定位架上,定位架安装在支撑移动机构上,支撑移动机构中包含用于将定位架在工作区中上下升降的升降单元以及将定位架在清洗区横向平移的平移单元;The body is provided with a working area and a cleaning area; the inkjet module is installed on the body and can move between the working area and the cleaning area; the inkjet module includes a spray head, a positioning frame, and a supporting and moving mechanism; The nozzles constitute a nozzle group, each inkjet module contains at least one nozzle group, and the multiple nozzles are connected by an ink pipeline, and the ink pipeline is connected to an ink tank and a cleaning liquid tank through the pipeline, and the ink pipeline and the ink An ink jet valve is arranged on the pipeline between the tanks, and a cleaning valve is arranged on the pipeline between the ink pipeline and the cleaning liquid tank; the nozzle is installed on the positioning frame, and the positioning frame is installed on the supporting moving mechanism, and the supporting moving mechanism includes Lifting unit for lifting the positioning frame up and down in the working area and translation unit for translating the positioning frame laterally in the cleaning area;
在清洗区下方设置有清洗支撑导流板和导流板,导流板中开设有用于废液流出的导流孔,废液经导流孔进入到废液桶中。A cleaning support guide plate and a guide plate are arranged below the cleaning area, and the guide plate is provided with a guide hole for waste liquid to flow out, and the waste liquid enters the waste liquid bucket through the guide hole.
本实用新型的有关内容解释如下:The relevant contents of the present utility model are explained as follows:
1.上述技术方案的工作流程为:进行固定式单通道喷墨染色生产,将前处理好需要染色的面料上机;将配好颜色的墨水装入墨水系统;开机,松卷送布装置将需要染色的面料输送至喷墨装置的工位,喷墨装置直喷染色,将配置好的墨水喷墨打印到面料上;将打印好的面料经由导带装置送入烘干装置;烘干好的面料由收卷装置收卷。新增加的颜色就增加了节点,使得以后再增加的颜色的配方准确性大大提高。而且染色工作进行中,只有一组喷墨模组在工作。当第一组喷墨模组工作时,其他的喷墨模组在微电脑的控制下,进行清洗和换墨工作,首先,将其他喷墨模组中的墨水排空,然后,打开清洗液池通往其他喷墨模组的阀门,进行清洗,清洗完成后,将配置好墨水的墨水池阀门打开,墨水进入其他喷墨模组,准备下一个颜色打印。1. The work flow of the above technical solution is as follows: carry out fixed single-channel inkjet dyeing production, put the pre-treated fabrics to be dyed on the machine; put the color-matched ink into the ink system; turn it on, the unwinding cloth feeding device will The fabric that needs to be dyed is transported to the station of the inkjet device, and the inkjet device is directly sprayed for dyeing, and the configured ink is inkjet printed on the fabric; the printed fabric is sent to the drying device through the belt guide device; The fabric is wound by the winding device. The newly added color increases the node, which greatly improves the accuracy of the formula of the color added later. And the dyeing work is in progress, only one set of inkjet modules is working. When the first group of inkjet modules is working, the other inkjet modules are cleaned and replaced under the control of the microcomputer. First, the ink in the other inkjet modules is emptied, and then the cleaning liquid pool is opened. The valves leading to other inkjet modules are cleaned. After the cleaning is completed, the valve of the ink pool with the configured ink is opened, and the ink enters other inkjet modules to prepare for the next color printing.
2.在上述的技术方案中,所述喷墨装置中具有两组喷墨模组,两组喷墨模组中的喷 头组各自连接一个墨水箱,两组喷墨模组中的喷头组共同连接一个清洗液箱和一个废液桶;但是本实用新型不以此为限,一个墨水模组可以单独用清洗液箱、废液桶。2. In the above-mentioned technical scheme, there are two groups of inkjet modules in the inkjet device, the nozzle groups in the two groups of inkjet modules are respectively connected to an ink tank, and the nozzle groups in the two groups of inkjet modules are common. A cleaning liquid tank and a waste liquid barrel are connected; however, the present invention is not limited to this, and an ink module can use the cleaning liquid tank and the waste liquid barrel alone.
3.在上述的技术方案中,所述支撑移动机构主要由具有升降和平移功能的马达驱动器组成,即升降单元和平移单元均采用马达驱动器。马达驱动器有升降和移动的功能,当喷头组需要工作时,马达驱动器将喷头组移动到喷墨的位置,并下降喷头组到一定高度进入工作区,进行喷墨工作;当该组喷头组喷墨完成,需要进行清洗并换墨(换色)时,马达驱动器首先升高该喷头组到一定高度,然后横向移动喷头组到清洗区,也就是移动到清洗支撑导流板和导流板的上方,进行清洗和换墨工作。3. In the above technical solution, the supporting and moving mechanism is mainly composed of a motor driver with lifting and translation functions, that is, both the lifting unit and the translation unit use motor drivers. The motor driver has the functions of lifting and moving. When the nozzle group needs to work, the motor driver moves the nozzle group to the inkjet position, and lowers the nozzle group to a certain height and enters the working area for inkjet work; when the group of nozzles sprays When the ink is completed and needs to be cleaned and changed (color change), the motor driver first raises the nozzle group to a certain height, and then moves the nozzle group laterally to the cleaning area, that is, moves to the cleaning support baffle and baffle. Above, cleaning and ink changes are performed.
4.在上述的技术方案中,所述导流板的上表面设置有梯形导流槽,导流孔位于导流槽的底部,该梯形导流槽为梯形凹槽设计,能让清洗的墨水或废墨轻易从导流槽流出,通过导流孔,流入废液桶中,以此来加快清洗效率,为清洗和换墨(换色)工作提高便利。4. In the above technical solution, the upper surface of the guide plate is provided with a trapezoidal guide groove, and the guide hole is located at the bottom of the guide groove. Or waste ink can easily flow out from the diversion groove, pass through the diversion hole, and flow into the waste liquid bucket, so as to speed up the cleaning efficiency and improve the convenience for cleaning and ink change (color change).
5.在上述的技术方案中,所述机体划分为两块,各自的机体在其内部独立设置一个喷墨模组、一个墨水箱、一个工作区、一个清洗区,两个机体共用一个清洗液箱、废液桶;在各自机体内单独设置喷墨模组、墨水箱、工作区和清洗区的目的是为了方便喷头组喷墨完成,需要进行清洗并换墨(换色)时各自的喷墨和清洗工作不受干扰,可以独立进行清洗和换墨工作,使清洗和换墨(换色)工作更彻底,避免染色。5. In the above technical solution, the body is divided into two parts, and each body is independently provided with an inkjet module, an ink tank, a work area, and a cleaning area inside, and the two bodies share a cleaning solution. The purpose of setting up the inkjet module, ink tank, work area and cleaning area separately in each body is to facilitate the completion of inkjet printing of the nozzle group, and the respective injections need to be cleaned and changed (color change). The ink and cleaning work are not disturbed, and the cleaning and ink replacement work can be carried out independently, so that the cleaning and ink replacement (color change) work is more thorough and avoids dyeing.
6.在上述的技术方案中,所述机体的底部设置有万向轮,方便机体的移动,以便后续维修、维护或进行其他操作。6. In the above technical solution, the bottom of the body is provided with a universal wheel, which facilitates the movement of the body for subsequent maintenance, maintenance or other operations.
7.在上述的技术方案中,所述喷头采用出墨量为12pl~80pl的喷头,使用的墨水可以兼容数码印花机使用的墨水,同时还能使用数码染色机专用墨水,该墨水粒径范围大,发色基团破坏少,发色效果比印花机打印纯色的发色效果有很大提升。7. In the above-mentioned technical solution, the nozzles with an ink output of 12pl to 80pl are used, and the inks used can be compatible with the inks used by digital printing machines, and at the same time, special inks for digital dyeing machines can also be used. Larger, less damage to the chromophore, and the color effect is greatly improved than that of the printing machine printing solid color.
8.在上述的技术方案中,所述喷墨模组中的喷头采用单通道串联的方式进行管路连接,即多个喷头之间的墨水管路为串联连接,以单通道、固定的一排喷头,喷墨打印在布面上,这样不会产生常规数码印花机最头疼的点状颗粒感。8. In the above technical solution, the nozzles in the inkjet module are connected in a single-channel series connection, that is, the ink pipelines between the multiple nozzles are connected in series, with a single channel, a fixed one. Exhaust nozzles, inkjet printing on the cloth, so that it will not produce the most troublesome point-like graininess of conventional digital printing machines.
9.在上述的技术方案中,该数码喷墨染色机中设置有导带装置,导带装置设置在喷墨装置、烘干装置之间,用于将经喷墨装置染好色的面料输送到烘干装置中。9. In the above-mentioned technical scheme, the digital inkjet dyeing machine is provided with a belt guide device, and the belt guide device is arranged between the inkjet device and the drying device, and is used to transport the fabric dyed by the inkjet device to the in the dryer.
10.在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。10. In the present utility model, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection", "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a Removable connection, or integration; may be mechanical connection, may be directly connected, may also be indirectly connected through an intermediate medium, may be internal communication between two elements or an interaction relationship between the two elements, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
11.在本实用新型中,术语“中心”、“上”、“下”、“周向”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置装配关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。11. In the present utility model, the orientation or positional relationship indicated by the terms "center", "upper", "lower", "circumferential", "bottom", "inner", "outer" etc. The orientation or position assembly relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present application. limit.
12.此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。12. In addition, the terms "first", "second", etc. are only used for descriptive purposes and should not be understood as indicating or implying relative importance or implying the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
由于上述方案的运用,本实用新型与现有技术相比具有以下优点和效果:Due to the application of the above scheme, the present invention has the following advantages and effects compared with the prior art:
1、本实用新型的上述方案中,用固定式、单通道的喷头,将配色好的单一一种颜色的墨水,均匀打点在纺织品上面,以此完成数码纯色打印,这样不会产生常规数码印花机最头疼的点状颗粒感,由于该打印无点状颗粒感情况的存在,可以采用出墨量大的喷头,使用的墨水可以兼容数码印花机使用的墨水,同时还能使用数码染色机专用墨水,该墨水粒径范围大,发色基团破坏少,发色效果比印花机打印纯色的发色效果有很大提升。1. In the above scheme of the present utility model, a fixed, single-channel nozzle is used to evenly dot the ink of a single color with a good color on the textile to complete digital solid color printing, so that conventional digital printing will not be generated. The most troublesome point-like graininess of the printing machine, because there is no point-like grainy feeling in the printing, a nozzle with a large amount of ink can be used, and the ink used can be compatible with the ink used by the digital printing machine, and can also use the digital dyeing machine Special ink, the ink has a large particle size range, less damage to the chromophore, and the color development effect is greatly improved than that of the printing machine printing solid color.
2、本实用新型的上述方案中,采用至少两组喷墨模组,两组喷墨模组可以替换使用,在其中一组的喷墨模组在支撑移动机构升降单元的带动下进入工作区的喷墨的位置,并下降喷头组到一定高度,即可进行喷墨工作,另一组喷墨模组则可以在清洗区进行清洗或换墨;当在工作区的喷墨模组完成喷墨,需要进行清洗或换墨时,支撑移动机构升降单元带动该喷墨模组升高到一定高度后,平移单元带动该喷墨模组横向移动到清洗区,也就是移动到清洗支撑导流板和导流板的上方,进行清洗和换墨工作,另外一组则进入工作区进行喷墨打印工作,因此其工作效率高,及时对喷头进行清洗,防止喷头堵塞,避免残余墨水影响喷墨质量。2. In the above-mentioned scheme of the present utility model, at least two groups of inkjet modules are used, and the two groups of inkjet modules can be used interchangeably, and the inkjet modules of one group enter the work area under the drive of the lifting unit of the supporting moving mechanism. Inkjet position, and lower the nozzle group to a certain height, the inkjet work can be performed, and the other group of inkjet modules can be cleaned or changed in the cleaning area; when the inkjet module in the work area is completed. When cleaning or changing ink is needed, the lifting unit of the support moving mechanism drives the inkjet module to a certain height, and the translation unit drives the inkjet module to move laterally to the cleaning area, that is, to the cleaning support diversion Above the plate and the deflector, cleaning and ink replacement work are carried out, and the other group enters the working area for inkjet printing, so its work efficiency is high, and the nozzles are cleaned in time to prevent the nozzles from clogging and to avoid residual ink affecting the inkjet. quality.
3、本实用新型的上述方案中,喷头成排安装在定位架上,在喷墨时由支撑移动机构升降单元带动该喷墨模组降低到工作区的喷墨位置后再进行喷墨作业,喷墨精度高、喷墨效果好。3. In the above-mentioned scheme of the present utility model, the nozzles are installed in rows on the positioning frame, and the inkjet module is driven by the supporting moving mechanism lifting unit to lower the inkjet module to the inkjet position of the work area during inkjet, and then the inkjet operation is performed, High inkjet precision and good inkjet effect.
4、本实用新型的上述方案中,喷墨模组可以打印分散、活性、涂料、酸性等墨水,可打印的面料包活涤、棉、真丝、羊毛、混纺等几乎所有布种,应用范围广。4. In the above scheme of the present utility model, the inkjet module can print inks such as dispersion, active, paint, acid, etc., and the printable fabrics include almost all kinds of fabrics such as polyester, cotton, silk, wool, blended, etc., and have a wide range of applications. .
附图说明Description of drawings
图1为本实用新型实施例数码喷墨染色机的立体示意图;1 is a three-dimensional schematic diagram of a digital inkjet dyeing machine according to an embodiment of the present invention;
图2为本实用新型实施例数码喷墨染色机的俯视示意图;2 is a schematic top view of a digital inkjet dyeing machine according to an embodiment of the present invention;
图3为本实用新型实施例数码喷墨染色机中喷墨模组的结构框图;3 is a structural block diagram of an inkjet module in a digital inkjet dyeing machine according to an embodiment of the present invention;
图4为本实用新型实施例数码喷墨染色机中喷墨模组的工作流程示意图;4 is a schematic diagram of the workflow of the inkjet module in the digital inkjet dyeing machine according to the embodiment of the present invention;
图5为本实用新型实施例数码喷墨染色机中清洗支撑导流板与废液桶的示意图;5 is a schematic diagram of a cleaning support baffle and a waste liquid bucket in a digital inkjet dyeing machine according to an embodiment of the present invention;
图6为本实用新型实施例数码喷墨染色机中清洗支撑导流板的局部横截面示意图。6 is a partial cross-sectional schematic diagram of a cleaning support baffle in a digital inkjet dyeing machine according to an embodiment of the present invention.
上述图中:In the above picture:
1、喷墨装置;1. Inkjet device;
10、机体;101、工作区;102、清洗区;10. Body; 101. Work area; 102. Cleaning area;
11、控制器;12、墨水箱;13、清洗液箱;14、废液桶;11. Controller; 12. Ink tank; 13. Cleaning liquid tank; 14. Waste liquid bucket;
15、喷墨模组;151、喷头;152、定位架;153、支撑移动机构;1531、升降单元;1532、平移单元;154、墨水管路;155、喷墨阀门;156、清洗阀门;157、清洗支撑导流板;1571、导流孔;1572、梯形导流槽;15. Inkjet module; 151, Nozzle; 152, Positioning frame; 153, Support moving mechanism; 1531, Lifting unit; 1532, Translation unit; 154, Ink pipeline; 155, Inkjet valve; 156, Cleaning valve; 157 , Cleaning support guide plate; 1571, guide hole; 1572, trapezoidal guide groove;
16、万向轮;16. Universal wheel;
2、松卷送布装置;3、烘干装置;4、收卷装置;5、导带装置。2. Unwinding and feeding device; 3. Drying device; 4. Rewinding device; 5. Belt guiding device.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present application more clearly understood, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
如附图1和附图2所示,本实用新型实施例提出了一种数码喷墨染色机,用于对面料进行纯色数码染色,包括沿面料进料方向依次设置的松卷送布装置2、喷墨装置1、烘干装置3和收卷装置4;松卷送布装置2,用于将需要染色的面料输送至喷墨装置1的工位;喷墨装置1,用于将配置好的墨水喷墨打印到面料上;烘干装置3,用于将染好色的面料烘干;收卷装置4,用于将烘干好的面料收卷。As shown in Fig. 1 and Fig. 2, the embodiment of the present utility model proposes a digital inkjet dyeing machine, which is used for solid-color digital dyeing of fabrics, including unwinding cloth feeding devices 2 arranged in sequence along the feeding direction of the fabrics. , inkjet device 1, drying device 3 and rewinding device 4; unwinding cloth feeding device 2, used to transport the fabric to be dyed to the station of inkjet device 1; inkjet device 1, used to configure The ink is inkjet printed on the fabric; the drying device 3 is used for drying the dyed fabric; the winding device 4 is used for winding the dried fabric.
在本实用新型实施例中,如附图3和附图4所示,所述喷墨装置1中包含有机体10、控制器11、墨水箱12、清洗液箱13、废液桶14和喷墨模组15;机体10上设置至少两组喷墨模组15、至少一个墨水箱12、至少一个清洗液箱13以及至少一个废液桶14,墨水箱12为盛装墨水的容器、清洗液箱13为盛装清洗液的容器、废液桶14为收集废液的容器;所述机体10上设置有工作区101和清洗区102;喷墨模组15安装在机体10上并可在工作区101和清洗区102之间移动;喷墨模组15包括喷头151、定位架152、支撑移动机构153;多个平行设置的喷头151构成喷头组,每个喷墨模组15中包含至少一个喷头组,喷头151之间由墨水管路154连接,墨水管路154通过管路连接有墨水箱12和清洗液箱13,在墨水管路154和墨水箱12之间的管路上设置有喷墨阀门155,在墨水管路154和清洗液箱13之间的 管路上设置有清洗阀门156;喷头151安装在定位架152上,定位架152安装在支撑移动机构153上,支撑移动机构153中包含用于将定位架152在工作区101中上下升降的升降单元1531以及将定位架152在清洗区102横向平移的平移单元1532;在清洗区102下方设置有清洗支撑导流板157,清洗支撑导流板157中开设有用于废液流出的导流孔1571,废液经导流孔1571进入到废液桶14中。In the embodiment of the present invention, as shown in FIG. 3 and FIG. 4 , the ink jet device 1 includes an organism 10 , a controller 11 , an ink tank 12 , a cleaning liquid tank 13 , a waste liquid tank 14 and an ink jet Module 15; the body 10 is provided with at least two groups of inkjet modules 15, at least one ink tank 12, at least one cleaning liquid tank 13 and at least one waste liquid bucket 14. The ink tank 12 is a container for holding ink and a cleaning liquid tank 13 It is a container for holding cleaning liquid, and the waste liquid bucket 14 is a container for collecting waste liquid; the body 10 is provided with a work area 101 and a cleaning area 102; move between the cleaning areas 102; the inkjet module 15 includes a nozzle 151, a positioning frame 152, and a support moving mechanism 153; a plurality of parallel nozzles 151 constitute a nozzle group, and each inkjet module 15 includes at least one nozzle group, The nozzles 151 are connected by an ink pipeline 154, and the ink pipeline 154 is connected with the ink tank 12 and the cleaning liquid tank 13 through the pipeline. A cleaning valve 156 is arranged on the pipeline between the ink pipeline 154 and the cleaning liquid tank 13; the nozzle 151 is mounted on the positioning frame 152, and the positioning frame 152 is mounted on the supporting moving mechanism 153. The lifting unit 1531 for the positioning frame 152 to move up and down in the working area 101 and the translation unit 1532 for laterally translating the positioning frame 152 in the cleaning area 102; A guide hole 1571 is opened in the middle for waste liquid to flow out, and the waste liquid enters the waste liquid bucket 14 through the guide hole 1571 .
本实用新型实施例的工作流程可参考如下:进行固定式单通道喷墨染色生产,将前处理好需要染色的面料上机;将配好颜色的墨水装入墨水系统;开机,松卷送布装置2将需要染色的面料输送至喷墨装置1的工位,喷墨装置1直喷染色,将配置好的墨水喷墨打印到面料上;将打印好的面料经由导带送入烘干装置3;烘干好的面料由收卷装置4收卷。新增加的颜色就增加了节点,使得以后再增加的颜色的配方准确性大大提高。The work flow of the embodiment of the present utility model can be referred to as follows: carry out fixed single-channel inkjet dyeing production, load the pre-treated fabric to be dyed on the machine; load the color-prepared ink into the ink system; start the machine, unwind and feed the cloth The device 2 transports the fabric to be dyed to the station of the inkjet device 1, the inkjet device 1 directly sprays and dyes, and inkjet prints the configured ink on the fabric; the printed fabric is sent to the drying device through the guide belt 3; The dried fabric is wound by the winding device 4. The newly added color increases the node, which greatly improves the accuracy of the formula of the color added later.
以在本实用新型中具有两组喷墨模组15为例,由于喷墨模组15的机体10上具有工作区101和清洗区102,在使用上述数码喷墨染色机的染色工作进行中,只有一组喷墨模组15工作。具体的可参考附图4所示,当第一组喷墨模组15工作时,由支撑移动机构153将喷头组移动到工作区101的喷墨位置,并下降喷头组到一定高度进行喷墨工作,第二组喷墨模组15在控制器11的控制下,进入到清洗区102进行清洗和换墨工作,当第一组喷墨模组15喷墨完成,需要进行清洗并换墨(换色)时,由支撑移动机构153首先将喷墨模组15升高到一定高度,然后横向移动喷头组到清洗区102,也就是移动到清洗支撑导流板157的上方,进行清洗和换墨工作。清洗和换墨工作的流程可参考如下:首先,将其他喷墨模组15中的墨水排空,然后,打开清洗液池通往其他喷墨模组15的清洗阀门156,进行清洗,清洗完成后,将配置好墨水的喷墨池阀门打开,墨水进入其他喷墨模组15,准备下一个颜色打印。Taking the present invention having two groups of inkjet modules 15 as an example, since the body 10 of the inkjet module 15 has a working area 101 and a cleaning area 102, during the dyeing work using the above-mentioned digital inkjet dyeing machine, Only one set of inkjet modules 15 works. Specifically, as shown in FIG. 4 , when the first group of inkjet modules 15 is working, the support moving mechanism 153 moves the nozzle group to the inkjet position of the working area 101 , and lowers the nozzle group to a certain height for inkjetting. Under the control of the controller 11, the second group of inkjet modules 15 enters the cleaning area 102 for cleaning and ink replacement. When the first group of inkjet modules 15 completes inkjet printing, cleaning and ink replacement are required ( When changing color), the inkjet module 15 is first raised to a certain height by the support moving mechanism 153, and then the nozzle group is moved laterally to the cleaning area 102, that is, moved to the top of the cleaning support baffle 157 for cleaning and replacement. Ink work. The process of cleaning and ink replacement can be referred to as follows: first, empty the ink in other inkjet modules 15, then open the cleaning valve 156 of the cleaning liquid pool leading to the other inkjet modules 15, clean, and the cleaning is completed Afterwards, the valve of the inkjet pool with the configured ink is opened, and the ink enters other inkjet modules 15 to prepare for the next color printing.
在上述的本实用新型实施例中,所述支撑移动机构153主要由具有升降和平移功能的马达驱动器组成,即升降单元1531和平移单元1532均采用马达驱动器。所述导流板的上表面设置有梯形导流槽1572,导流孔1571位于导流槽的底部,以此来加快清洗效率。同时,在机体的底部设置了万向轮16,方便机体的整体移动。In the above-mentioned embodiment of the present invention, the supporting and moving mechanism 153 is mainly composed of a motor driver with lifting and translation functions, that is, the lifting unit 1531 and the translation unit 1532 both use motor drivers. The upper surface of the guide plate is provided with a trapezoidal guide groove 1572, and the guide hole 1571 is located at the bottom of the guide groove, so as to speed up the cleaning efficiency. At the same time, a universal wheel 16 is arranged at the bottom of the body to facilitate the overall movement of the body.
在上述的本实用新型实施例中,所述喷头151采用出墨量为12pl~80pl的喷头151,使用的墨水可以兼容数码印花机使用的墨水,同时还能使用数码染色机专用墨水,该墨水粒径范围大,发色基团破坏少,发色效果比印花机打印纯色的发色效果有很大提升。In the above-mentioned embodiment of the present invention, the nozzle 151 adopts the nozzle 151 with an ink output of 12 pl to 80 pl, and the ink used can be compatible with the ink used by the digital printing machine, and can also use the special ink for the digital dyeing machine. The particle size range is large, the chromophore group is less damaged, and the color development effect is greatly improved than that of the solid color printed by the printing machine.
在上述的本实用新型实施例中,所述喷墨模组15中的喷头151采用单通道串联的方式进行管路连接。以单通道,固定的一排喷头151,喷墨打印在布面上,这样不会产生数码印花机最头疼的点状颗粒感。In the above-mentioned embodiment of the present invention, the nozzles 151 in the inkjet module 15 are connected in a single-channel series connection. With a single channel and a fixed row of nozzles 151, inkjet prints on the cloth surface, so as not to produce the most troublesome point-like graininess of digital printing machines.
在上述的本实用新型实施例中,该数码喷墨染色机中设置有导带装置5,设置在喷墨装置1、烘干装置3之间,用于将经喷墨装置1染好色的面料输送到烘干装置3中。In the above-mentioned embodiment of the present invention, the digital inkjet dyeing machine is provided with a belt guide device 5, which is arranged between the inkjet device 1 and the drying device 3, and is used for dyeing the fabrics dyed by the inkjet device 1. sent to the drying device 3.
在上述的本实用新型实施例中,控制器11电性连接控制电路,控制电路同时电性连接各执行部件,控制器11与喷头151、喷墨阀门155、清洗阀门156、马达驱动器等部件进行关联控制。由于松卷送布装置2、喷墨装置1、烘干装置3、收卷装置4等部件皆为染色机领域常用机构,故不再对其详细结构进行描述;同样的,松卷送布装置2、喷墨装置1、烘干装置3、收卷装置4、马达驱动器等部件属于现有技术,也不是本发明的发明点所在,在此不再赘述。In the above-mentioned embodiment of the present invention, the controller 11 is electrically connected to the control circuit, and the control circuit is also electrically connected to the execution components. Link control. Since the parts such as the unwinding cloth feeding device 2, the inkjet device 1, the drying device 3, and the winding device 4 are all commonly used mechanisms in the field of dyeing machines, their detailed structures will not be described. Similarly, the unwinding cloth feeding device 2. Components such as the ink jet device 1 , the drying device 3 , the winding device 4 , and the motor driver belong to the prior art, and are not the invention of the present invention, and will not be repeated here.
针对上述实施例,本实用新型可能产生的变化描述如下:For the above-mentioned embodiments, the possible changes of the present utility model are described as follows:
1.在上述实施例中,所述喷墨装置1中具有两组喷墨模组15,两组喷墨模组15中的喷头组各自连接一个墨水箱12,两组喷墨模组15中的喷头组共同连接一个清洗液箱13和一个废液桶14;但是本实用新型不以此为限,一个墨水模组可以单独用清洗液箱13、废液桶14。1. In the above embodiment, the inkjet device 1 has two groups of inkjet modules 15, the nozzle groups in the two groups of inkjet modules 15 are each connected to an ink tank 12, and the two groups of inkjet modules 15 are connected to each other. The nozzle group is connected to a cleaning liquid tank 13 and a waste liquid bucket 14 together; but the present invention is not limited to this, and an ink module can use the cleaning liquid tank 13 and the waste liquid bucket 14 alone.
2.在上述实施例中,所述机体10划分为两块,各自的机体10在其内部独立设置一个喷墨模组15、一个墨水箱12、一个工作区101、一个清洗区102,两个机体10共用一个清洗液箱13、废液桶14,但是本实用新型不以此为限,单个的机体10中也可以各自使用各自的清洗液箱13、废液桶14。2. In the above embodiment, the body 10 is divided into two parts, and each body 10 is independently provided with an inkjet module 15, an ink tank 12, a work area 101, a cleaning area 102, and two The machine body 10 shares a cleaning liquid tank 13 and a waste liquid bucket 14 , but the present invention is not limited to this, and a single machine body 10 can also use its own cleaning liquid tank 13 and waste liquid bucket 14 .
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention with this. All equivalent changes or modifications made according to the spirit of the present invention shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种数码喷墨染色机,用于对面料进行纯色数码染色,包括沿面料进料方向依次设置的松卷送布装置(2)、喷墨装置(1)、烘干装置(3)和收卷装置(4);其特征在于:A digital inkjet dyeing machine, which is used for solid-color digital dyeing of fabrics, comprises an unwinding cloth feeding device (2), an inkjet device (1), a drying device (3) and a collecting device, which are sequentially arranged along the feeding direction of the fabrics. Rolling device (4); it is characterized in that:
    所述喷墨装置(1)中包含有机体(10)、控制器(11)、墨水箱(12)、清洗液箱(13)和喷墨模组(15);The inkjet device (1) comprises an organism (10), a controller (11), an ink tank (12), a cleaning liquid tank (13) and an inkjet module (15);
    所述机体(10)上设置至少两组喷墨模组(15)、至少一个墨水箱(12)、至少一个清洗液箱(13),墨水箱(12)为盛装墨水的容器,清洗液箱(13)为盛装清洗液的容器;The body (10) is provided with at least two groups of inkjet modules (15), at least one ink tank (12), and at least one cleaning liquid tank (13). The ink tank (12) is a container for holding ink, and the cleaning liquid tank (13) is a container for the cleaning liquid;
    所述机体(10)上设置有工作区(101)和清洗区(102);喷墨模组(15)安装在机体(10)上并能够在工作区(101)和清洗区(102)之间位移;The body (10) is provided with a working area (101) and a cleaning area (102); the inkjet module (15) is installed on the body (10) and can be installed between the working area (101) and the cleaning area (102). displacement;
    所述喷墨模组(15)包括喷头(151)、定位架(152)、支撑移动机构(153);多个平行设置的喷头(151)构成喷头组,每个喷墨模组(15)中包含至少一个喷头组,多个喷头(151)之间由墨水管路(154)连接,墨水管路(154)通过管路连接墨水箱(12)和清洗液箱(13),墨水管路(154)和墨水箱(12)之间的管路上设置有喷墨阀门(155),墨水管路(154)和清洗液箱(13)之间的管路上设置有清洗阀门(156);喷头(151)安装在定位架(152)上,定位架(152)安装在支撑移动机构(153)上,支撑移动机构(153)中包含用于驱动定位架(152)在工作区(101)中上下升降的升降单元(1531)以及驱动定位架(152)在清洗区(102)横向平移的平移单元(1532)。The inkjet module (15) includes a nozzle (151), a positioning frame (152), and a supporting and moving mechanism (153); a plurality of nozzles (151) arranged in parallel constitute a nozzle group, and each inkjet module (15) It contains at least one nozzle group, and the plurality of nozzles (151) are connected by an ink pipeline (154), and the ink pipeline (154) is connected to the ink tank (12) and the cleaning liquid tank (13) through pipelines. An ink jet valve (155) is arranged on the pipeline between (154) and the ink tank (12), and a cleaning valve (156) is arranged on the pipeline between the ink pipeline (154) and the cleaning liquid tank (13); (151) is mounted on the positioning frame (152), the positioning frame (152) is mounted on the support moving mechanism (153), and the support moving mechanism (153) contains a drive for driving the positioning frame (152) in the working area (101) A lift unit (1531) that lifts up and down and a translation unit (1532) that drives the positioning frame (152) to translate laterally in the cleaning area (102).
  2. 根据权利要求1所述的数码喷墨染色机,其特征在于:在机体(10)上或机体(10)的一侧设置有至少一个废液桶(14),废液桶(14)为收集废液的容器;在清洗区(102)下方设置有清洗支撑导流板(157)),清洗支撑导流板(157)中开设有用于废液流出的导流孔(1571),废液经导流孔(1571)进入到废液桶(14)中。The digital inkjet dyeing machine according to claim 1, characterized in that: at least one waste liquid bucket (14) is arranged on the body (10) or on one side of the body (10), and the waste liquid bucket (14) is used for collecting A container for waste liquid; a cleaning support guide plate (157) is provided below the cleaning area (102), and a guide hole (1571) for the outflow of waste liquid is opened in the cleaning support guide plate (157), and the waste liquid passes through The guide hole (1571) enters the waste liquid bucket (14).
  3. 根据权利要求2所述的数码喷墨染色机,其特征在于:所述喷墨装置(1)中具有两组喷墨模组(15),两组喷墨模组(15)中的喷头组各自连接一个墨水箱(12),两组喷墨模组(15)中的喷头组共同连接一个清洗液箱(13)和一个废液桶(14)。The digital inkjet dyeing machine according to claim 2, characterized in that: the inkjet device (1) has two groups of inkjet modules (15), and the nozzle groups in the two groups of inkjet modules (15) Each is connected to an ink tank (12), and the nozzle groups in the two groups of inkjet modules (15) are jointly connected to a cleaning liquid tank (13) and a waste liquid bucket (14).
  4. 根据权利要求1所述的数码喷墨染色机,其特征在于:所述支撑移动机构(153)主要由具有升降和平移功能的马达驱动器组成,即升降单元(1531)和平移单元(1532)中均包含马达驱动器。The digital inkjet dyeing machine according to claim 1, wherein the supporting and moving mechanism (153) is mainly composed of a motor driver with lifting and translation functions, that is, the lifting unit (1531) and the translation unit (1532) Both include motor drives.
  5. 根据权利要求2所述的数码喷墨染色机,其特征在于:所述清洗支撑导流板(157)的上表面设置有梯形导流槽(1572),导流孔(1571)位于梯形导流槽(1572)的底部。The digital inkjet dyeing machine according to claim 2, characterized in that: the upper surface of the cleaning support guide plate (157) is provided with a trapezoidal guide groove (1572), and the guide hole (1571) is located in the trapezoidal guide. Bottom of slot (1572).
  6. 根据权利要求2所述的数码喷墨染色机,其特征在于:所述机体(10)划分为两块,各自的机体(10)在其内部独立设置一个喷墨模组(15)、一个墨水箱(12)、一个工作区(101)、一个清洗区(102),两个机体(10)共用一个清洗液箱(13)、废液桶(14)。The digital inkjet dyeing machine according to claim 2, characterized in that: the body (10) is divided into two parts, and each body (10) is independently provided with an inkjet module (15) and an ink A tank (12), a work area (101), a cleaning area (102), and the two bodies (10) share a cleaning liquid tank (13) and a waste liquid bucket (14).
  7. 根据权利要求6所述的数码喷墨染色机,其特征在于:所述机体(10)的底部设置有万向轮(16)。The digital inkjet dyeing machine according to claim 6, characterized in that: the bottom of the body (10) is provided with a universal wheel (16).
  8. 根据权利要求1所述的数码喷墨染色机,其特征在于:所述喷头(151)采用出墨量为12pl~80pl的喷头(151)。The digital inkjet dyeing machine according to claim 1, wherein the nozzle (151) adopts a nozzle (151) with an ink output of 12pl-80pl.
  9. 根据权利要求1所述的数码喷墨染色机,其特征在于:所述喷墨模组(15)中的喷头(151)采用单通道串联的方式进行管路连接。The digital inkjet dyeing machine according to claim 1, characterized in that: the nozzles (151) in the inkjet module (15) are connected by pipelines in a single-channel series connection.
  10. 根据权利要求1所述的数码喷墨染色机,其特征在于:该数码喷墨染色机中还设置有导带装置(5),导带装置(5)设置在喷墨装置(1)、烘干装置(3)之间,用于将经喷墨装置(1)染好色的面料输送到烘干装置(3)中。The digital inkjet dyeing machine according to claim 1, characterized in that: the digital inkjet dyeing machine is further provided with a belt guide device (5), and the belt guide device (5) is arranged on the inkjet device (1), the drying Between the drying devices (3), the fabrics dyed by the ink jet device (1) are conveyed to the drying device (3).
PCT/CN2021/094538 2021-03-08 2021-05-19 Digital inkjet dyeing machine WO2022188264A1 (en)

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CN113103762A (en) * 2021-03-08 2021-07-13 浙江山峪集团股份有限公司 Digital ink-jet dyeing machine
CN114274678B (en) * 2021-12-22 2023-06-30 泉州市三星消防设备有限公司 Colorful spraying device for surface of flexible pipe

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