CN102059858B - Digital textile printing high-speed output equipment - Google Patents

Digital textile printing high-speed output equipment Download PDF

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Publication number
CN102059858B
CN102059858B CN 200910212367 CN200910212367A CN102059858B CN 102059858 B CN102059858 B CN 102059858B CN 200910212367 CN200910212367 CN 200910212367 CN 200910212367 A CN200910212367 A CN 200910212367A CN 102059858 B CN102059858 B CN 102059858B
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dye
high speed
pollutant
dye barrel
speed output
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CN 200910212367
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CN102059858A (en
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朴名焕
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Individual
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Abstract

The invention relates to digital textile printing high-speed output equipment using piezo jet technology, in particular to the digital textile printing high-speed output equipment of a large pattern. A dye bucket of the equipment is fixed, dyed matters such as a cloth material and the like move at a high speed; high-speed continuous textile printing operation is formed according to unit width or required width; therefore, production efficiency can be greatly improved, the dye bucket which produces heat during the high-speed textile printing operation is forcibly cooled, and continuous high-speed textile printing can be guaranteed.

Description

Numeral is pressed down and is dyed the high speed output equipment
Technical field
The present invention relates to utilize the numeral right-falling stroke of piezoelectric ink jet technology (piezo jet) to dye the high speed output equipment, specify for, the dye barrel of this equipment is fixed, pollutant high-speed mobile such as cloth, form continuous right-falling stroke at a high speed with unit width or required width and dye operation, can significantly enhance productivity, to dying the dye barrel that produces heat in the operation process and force cooling pressing down at a high speed, guarantee to press down to dye at a high speed can continue to carry out simultaneously.
Background technology
In general, the actual pattern output procedure is, by computer and related software, namely use image editing softwares such as Corel DRAW, Photoshop and Illustrator to prepare the image of required printing, use RIP(Raster Image Processing then) program generation computer picture data, output to large-scale pattern output equipment at last.
The advantage of the image way of output of the large-scale pattern output equipment of above-mentioned use is, can output to computer editing's data on the pollutant with chapter and verse, compare the right-falling stroke that handwork finishes and dye mode, display pattern or photo more exactly, and make clean pollutant (as hanging panel etc.).
Namely, can directly output on the pollutant with being input to the image of all bitmaps such as image, picture, photo, literal, figure of computer or polar plot form or drawing (following general designation image) etc., the image with multiple display effect or photo that the computer graphical software for editing makes can be exported with chapter and verse, thereby the quality of pollutant can be further improved.
The opposing party becomes, for hot stamping brush (bubble ink-jetting style) technology that high speed printing uses, because what adopt is that a plurality of dye barrels are round mobile along the width (direction vertical with the cloth direct of travel) of pollutant such as cloth, the mode of printing by certain interval or delegation of delegation, not only print speed printing speed is very slow, efficient is also lower, and do not possess the suitable device that in the high speed printing process, the dye barrel that produces heat is cooled off, should not print (or printing) for a long time, in order to solve dye barrel heat release problem, can only carry out intermittent operation, thus the production efficiency of greatly reducing.
In addition, what dye barrel adopted is to come and go portable structure, be difficult to determine exactly the initial position of dye injection position, therefore when carrying out speed control, be easy to generate error, if this error, will be inaccurate owing to the dye injection position, cause the printing focus to disagree, reduce quality.In addition, the high speed printing mode for supporting bidrectional printing also can cause the printing position error to occur owing to the separation of connecting portion, and press quality is descended.
In addition, because the smooth work of motor and the injection of spray gun have certain limitation, and dye barrel is again portable structure, and precision is reduced, cause print head contact or the pollutant that nuzzles up, thereby because print head hangs on the pollutant, cause pollutant to tear phenomenon, serious words, not only cause the dye barrel damage, also can cause spray gun to stop up, thereby have to carry out the impurity prune job owing to above-mentioned phenomenon makes impurity, bubble etc. in the dyestuff.
A kind of as fiber products dyeing method, right-falling stroke (textile printing) technology of dying is painted to carry out part as the fabric of pollutant or cloth, make it present the dyeing method of decorative pattern, direct right-falling stroke be can be divided into and method, discharge method and resist printing method etc. dyed, according to method of operating, can also be divided into machinery and press down and to dye and manual the right-falling stroke dyed etc.Characteristics of the present invention are to use above-mentioned right-falling stroke to dye method, carry out high speed image output in the noncontact mode.
Summary of the invention
An object of the present invention is to provide a kind of large-scale image output and dye the high speed output equipment with the numeral right-falling stroke, this equipment adopts above-mentioned right-falling stroke to dye method, dye barrel is fixed, make pollutants such as cloth with noncontact mode high-speed mobile, press down with unit width (integral width or wide cut) or required width and to dye, thereby significantly enhance productivity.
Another object of the present invention provides a kind of numeral right-falling stroke and dyes the high speed output equipment, this equipment is pressed different colours with a plurality of dye barrels and is arranged setting, and the marginal portion between the elimination dye barrel, thereby can be with unit width (integral width or wide cut) or required width high speed output image.
Another object of the present invention provides a kind of numeral right-falling stroke and dyes the high speed output equipment, this equipment partly is provided with cooling device at dye barrel, can partly force cooling to the dye barrel that produces heat in the high speed output procedure, thereby can carry out uninterrupted output at a high speed.
Another object of the present invention provides a kind of drier that is provided with the electric heater form, can press down the pollutant dye and carries out dry rapidly large-scale image output and dye the high speed output equipment with the numeral right-falling stroke finishing.
Another object of the present invention provides a kind of large-scale image output and dyes the high speed output equipment with the numeral right-falling stroke, this equipment has dye barrel, this dye barrel has can be to the structure of a side shifting, thereby when right-falling stroke is dyed the operation interruption or is finished, (Home) moves to the resettlement section can to make dye barrel, and use is closed the spray gun of the dye barrel that moves to the resettlement section by the stopper that lowering or hoisting gear carries out lifting, thereby prevents the generation of dyestuff evaporation and drying and spray gun clogging.
The high speed output equipment is dyed in numeral right-falling stroke provided by the invention fixedly installs the dye barrel module of pollutant unit width (integral width or wide cut), the drive roll that arranges by high speed output equipment both sides and passive cylinder make the pollutant of unit width (integral width or wide cut) at the uniform velocity advance (or by user or programme-control pace), finish the high speed right-falling stroke of unit width or required width in the noncontact mode continuously and dye operation, thereby significantly enhance productivity.
Numeral right-falling stroke provided by the invention is dyed the high speed output equipment and is comprised: the pollutant feed roller; The drive roll and the passive cylinder that are used for mobile pollutant; The servomotor and the power transmission that are used for the described drive roll of rotation; Be used for required width pollutant being pressed down the right-falling stroke of dying continuously and dye portion; The dye barrel module of being formed by a plurality of dye barrels; Be used for described dye barrel module is moved to the mobile device that portion and resettlement section are dyed in described right-falling stroke; Be used for supplying with respectively to described a plurality of dye barrels dyestuff supply source and the auxiliary dyestuff supply source of dyestuff; The cooling end of the certain volume that forms in described dye barrel one side; Be used for to described cooling end coercively fed cold air, with the cool-air feed source of cooling off; Be used for pressing down the drying section that the pollutant that dyes carries out drying to finishing; Be used for closing the spray gun plug of the dye barrel spray gun that moves to described resettlement section; Be used for making the lowering or hoisting gear of described spray gun plug lifting; With the velocity sensor and the controller that are used for surveying the pollutant translational speed.
Dye barrel of the present invention is formed with the setting of " Z " font by the short a plurality of dye chambers of length, and wherein, isolation or overlapping can not appear in the overlapped setting of adjacent dye chamber between the spray gun of guaranteeing to arrange, to prevent the marginal portion that does not have image output.Also be formed with cooling chamber with " Z " font in dye chamber one side and opposite side, thereby can realize continuous output.
Dye barrel of the present invention can also be made of than long one-piece type dye chamber, spray gun and the cooling chamber one that forms in dye chamber one side length.
Dye barrel of the present invention is obliquely installed by the short a plurality of dye chambers of length and forms, and wherein, isolation or overlapping can not appear in the overlapped setting of adjacent dye chamber between the spray gun of guaranteeing to arrange, to prevent the marginal portion that does not have image output.Also be formed with cooling chamber with " Z " font in dye chamber one side and opposite side.
Drying section of the present invention is formed with air entry above body, below body, be formed with the heat release mouth, be respectively arranged with a plurality of electric heaters and be used for survey the temperature sensor of heating temp at internal body, also be provided with the fan electromotor with drawing fan at described air entry, can produce 60 ℃~70 ℃ hot blast, make the pollutant of high-speed mobile can bone dry.
Mobile device of the present invention can make the dye barrel module move to and press down and dye portion or resettlement section, and it comprises: a pair of guide bar that be arranged in parallel in described dye barrel module upper surface both sides; Be arranged on the servomotor in the body; The driving pulley of being combined with described servomotor rotating shaft; By axle be arranged on the organism frame by movable pulley; Winding is arranged on described driving pulley and described by the tape wrap on the movable pulley; The attachment device that connects described tape wrap lateral surface and described dye barrel module one side; Be arranged on the body both sides, be used for making moving to described right-falling stroke and dying the proximity sense that the dye barrel module of portion or described resettlement section stops.
Dye barrel module of the present invention is arranged by a plurality of engagement grooves and is formed, can a plurality of dyes in different colors buckets be set with row or " Z " font, be formed with elastic portion, card platform portion and the handle that is pressurizeed and support in the dye barrel top of being combined with described engagement groove at described engagement groove one side protrusion, engagement groove one side of described dye barrel module also is provided with the corresponding terminal that is connected with the terminal of described dye barrel module, and the holding wire that is connected with described corresponding terminal is connected with described controller again.
The dye chamber of dye barrel module of the present invention is provided with the dyestuff ascending pipe, and this dyestuff ascending pipe is connected with the dyestuff supply pipe by distributing pipe, realizes the dyestuff supply; Described cooling chamber is provided with cold air ascending pipe, cold air delivery pipe and temperature sensor, and described cold air ascending pipe is connected with the cool-air feed pipe by distributing pipe, realizes cool-air feed.
Controller of the present invention not only can store pattern data voluntarily by memory, can also edit voluntarily and export, and receive to press down from the computer that is connected with controller by I/O portion (or I/O interface or input/output end port) or other terminal and dye data, realize the high speed output of large-scale pattern.
The present invention fixes dye barrel, makes cloth as pollutant with noncontact mode high-speed mobile, carries out continuous high speed with unit width or required width and presses down and dye, thereby significantly improved production efficiency.
The present invention can partly force cooling to the dye barrel that produces heat in the high speed output procedure, thereby can carry out uninterrupted output at a high speed, has significantly improved production efficiency.
The present invention is with identical with the cloth width or arrange than the slightly wide amplitude of cloth width and to be provided with a plurality of dye barrels, and eliminated the marginal portion, can high speed output unit width or the image of required width.
When the present invention dyes the operation interruption or finishes in right-falling stroke, can dye barrel be moved to the resettlement section by mobile device, beyond the Great Wall rise spray gun by lowering or hoisting gear this moment, the spray gun of dye barrel cuts out, thereby prevent dyestuff evaporation, drying and spray gun clogging
In addition, pollutant of the present invention can directly carry out drying, does not finish dry dyestuff as yet and can finish drying rapidly with 60 ℃~70 ℃ temperature by the drier of being made up of electric heater and fan.
In addition, the present invention can be by up and down a pair of drive roll, passive cylinder and tension roller, presses down the pollutant that dyes and entirely launches finishing.
In addition, dyestuff of the present invention has compatibility to the cloth as pollutant, not only make the image of output almost be semipermanent, and compare transfer printing and press down and to dye or silk-screen is pressed down and with serious pollution dyeing method such as dyed, mode is dyed in the right-falling stroke that utilizes piezoelectric activity that the present invention adopts, and can prevent pollution and the environmental pollution of pollutant.
Description of drawings
Fig. 1 is the floor map that dye barrel module of the present invention moves to the resettlement section state.
Fig. 2 is that dye barrel module of the present invention moves to the floor map that portion's state is dyed in right-falling stroke.
Fig. 3 presses down as the illustrated high speed of one embodiment of the invention to dye view.
Fig. 4 is that dye barrel module of the present invention moves to the side schematic view that portion's state is dyed in right-falling stroke.
Fig. 5 is the side schematic view of closing the state of spray gun after dye barrel module of the present invention moves to the resettlement section.
Fig. 6 is that dye barrel module of the present invention moves to the side schematic view that portion's state is dyed in right-falling stroke.
Fig. 7 is the side schematic view that spray gun plug of the present invention is in the decline state.
Fig. 8 is the side schematic view that spray gun plug of the present invention is in propradation.
Fig. 9 is the dye barrel bonding state generalized section of one embodiment of the invention.
Figure 10 is the structural representation as the illustrated one-piece type dye barrel of one embodiment of the invention.
Figure 11 is the structural representation as one embodiment of the invention illustrated " Z " font dye barrel.
Figure 12 is pipe arrangement connection status schematic diagram among Figure 11.
Figure 13 is the structural representation as the illustrated apsacline dye barrel of one embodiment of the invention.
Figure 14 is as the illustrated controller circuitry module diagram of one embodiment of the invention.
Reference numeral
1: numeral is pressed down and is dyed the high speed output equipment, 2: pollutant, 3: feed roller, 4: drive roll, 5: passive cylinder, 6: power transmission, 7,23: servomotor, 8,9,10: auxiliary cylinder, 11: velocity sensor, 12: dye chamber, 13: cooling chamber, 14a: spray gun, 14,14b, 14c, 14d, 14e: dye barrel, 15: dye barrel module, 16: press down the portion of dying, 17: auxiliary dyestuff supply source, 18,22: supply pipe, 19: the dyestuff supply source, 20: dyepump, 21: air pump, 22: holding wire, 24: controller, 26: drying section, 27: the resettlement section, 28: mobile device, 29: lifter plate, 30: the spray gun plug, 31: cylinder, 32,33: proximity sense, 35: body, 36: air entry, 37: heat release mouth, 38: electric heater, 39,51: temperature sensor, 40: fan electromotor, 41,42,47: frame, 43,44: guide bar, 45: body portion, 46: driving pulley, 48: by movable pulley, 49: tape wrap, 50: attachment device, 52: engagement groove, 53: elastic portion, 54: Ka Taibu, 55: handle, 56: container, 57: division board, 58: loam cake, 59: terminal, 60: corresponding terminal, 61: the dyestuff ascending pipe, 62,65: distributing pipe, 63: cold air ascending pipe, 64: cold air delivery pipe, C: control part, S: portion is set, IO: I/O portion, M: memory, AL: alarm portion.
The specific embodiment
In the following description, the same composition parts use same-sign to carry out mark as far as possible in the accompanying drawing, simultaneously for avoiding central idea of the present invention to thicken, have omitted relevant basic structure and the detailed description of function.
The pollutant that can export at a high speed that relates among the present invention comprises various fiber cloths, stationery and fabric etc., for ease of explanation, below is referred to as " pollutant ".
Numeral right-falling stroke of the present invention is dyed high speed output equipment 1 and is comprised: the feed roller 3 that has twined certain width pollutant 2; Be used for drawing the pollutant 2 on the described feed roller 3, a pair of drive roll 4 and passive cylinder 5 up and down that it is moved forward; Be used for making drive roll 4 at the uniform velocity power transmission 6 and the servomotor 7 of (or with the speed by controller control) rotation; Be used for to regulate the mobile tension force of pollutant 2, make to finish when dying portion 16 by right-falling stroke and press down the tension roller 8,9 that the pollutant 2 that dyes entirely launches; Be used for preventing the auxiliary cylinder 10 that pollutant 2 is sagging; Be used for surveying the velocity sensor 11 of pollutant 2 translational speeds; By the dye chamber 12 of the certain volume (certain space) that stores dyestuff, reach a plurality of dye barrels 14 that constitute with dye chamber 12 cooling chambers 13 adjacent, that make the certain volume (certain space) of cooling sources circulations such as cold air or cooling water; Be disposed with the dye barrel module 15 of a plurality of dye barrels 14 by different colours; Press down the right-falling stroke of dying by 15 pairs of pollutants 2 of dye barrel module of correspondence continuously with unit width or required width when right-falling stroke is dyed and dye portion 16; Be used for supply right-falling stroke respectively to a plurality of dye barrels 14 and dye required dyestuff, and auxiliary dyestuff supply source 17 and the supply pipe 18 supplied with naturally according to different colours; The dyestuff of dyestuff supply source 19 is supplied to dyepump 20 and the supply pipe thereof of auxiliary dyestuff supply source 17; Supply with air pump 21 and the supply pipe 22 thereof of the required cold air of cooling to each cooling chamber 13; Pump 20 and servomotor 7,23 to dye barrel 14, dye barrel module 15, air pump 21, dyestuff supply source 19 are controlled, has the input of the IO of I/O portion and sensor, the controller 24 that can be connected with computer and various terminal or memory device etc.; The holding wire 22 that connects dye barrel 14 and controller 24; Press down the drying section 26 that the pollutant 2 that dyes carries out rapid drying with 60 ℃~70 ℃ hot blasts to finishing; Do not pressing down when dying operation or as required dye barrel module 15 is being moved to the side resettlement section 27 with spray gun plug 30, dying the mobile device 28 of portion 16 pressing down then it to be moved to when dying to press down; Arrange a plurality of spray gun plugs 30 that are arranged on lifter plate 29 tops accordingly with the spray gun position of dye barrel 14; Be used for making lifter plate 29 carry out lifting, to close or to open a plurality of cylinders 31 of the 14a of spray gun portion of dye barrel 14; Be used for to survey dye barrel module 15 and dye the proximity sense 32,33 of the movement of portion 16 and resettlement section 27 to right-falling stroke.
Drying section 26 is arranged on finishes the discharge section of pressing down the pollutant 2 that dyes, and body 35 is cuboid, dyes portion 16 with right-falling stroke and is parallel construction.
Body 35 tops are formed with air entry 36, body 35 belows are formed with row or the parallel heat release mouth 37 more than the row along body 35 length directions, body 35 inside are provided with a plurality of electric heaters 38 of equidistant arrangement and are used for surveying the temperature sensor 39 of heating temp, air entry 36 is provided with the fan electromotor 40 with drawing fan, pollutant 2 rapidly dry 60 ℃~70 ℃ required hot blasts are emitted to pollutant 2 directions equably by heat release mouth 37, dye and mobile pollutant 2 rapid dryings thereby guarantee to press down.
Mobile device 28 comprises: a pair of guide bar 43,44 that be arranged in parallel by a plurality of supports 41,42 in dye barrel module 15 upper surface both sides; Be arranged on the servomotor 23 of the body portion 45 of resettlement section 27; The driving pulley 46 of being combined with the rotating shaft of servomotor 23; By axle be arranged on body portion 45 supports 47 by movable pulley 48; Winding is arranged on driving pulley 46 and by the annular tape wrap 49 on the movable pulley 48; And the attachment device 50 that connects tape wrap 49 lateral surfaces and dye barrel module 15 1 sides.
Under controller 24 controls, servomotor 23 is along clockwise direction rotation shown in Figure 1, make driving pulley 46 and tape wrap 49 and be rotated in a clockwise direction by movable pulley 48, because tape wrap 49 is connected by attachment device 50 with dye barrel module 15, therefore, as shown in Figure 2, dye barrel module 15 is dyed portion's 16 directions to right-falling stroke and is moved along being fixed on guide bar 42,44 on the body 35.
In dye the process that portion 16 moves to right-falling stroke, dye barrel module 15 is in a single day near the proximity sense 32 that arranges on the body 35, proximity sense 32 will transmit approach signal to controller 24, like this, controller 24 stops servomotor 23, press down the portion 16 of dying thereby dye barrel module 15 is stopped at, its below then is the pollutant 2 that dyes object as right-falling stroke.
Controller 24 not only can pass through memory M store images data voluntarily, can also edit voluntarily and export, and by the IO(of I/O portion or COM1) dye data from the computer or other terminal reception right-falling stroke that are connected with controller, realize the high speed output of large-scale pattern.
On the other hand, controller 24 can make servomotor 7 running, and pollutant 2 is advanced at utmost speed, and dyes the spray gun 14a that data and control signal are controlled a plurality of dye barrels 14 according to right-falling stroke, finishes to press down and dyes operation.
The length of controller 24 by the S of portion being set pollutant 2 is set, press down and dye length, press down and dye width, pixel and right-falling stroke and dye data such as the number of occurrence, or the part or all of transmission and the setting that realize above-mentioned data by the computer that is connected with the IO of I/O portion or terminal.
Control part 24 can dye required various data with right-falling stroke and be stored among the memory M, as required, can realize the output again of identical decorative pattern from memory M reads image data (or press down and dye data).
As required, the right-falling stroke of various decorative patterns can be dyed data and be stored among the memory M, and read when needed or edit to press down and dye data, with unit width or required width pollutant 2 be carried out the high speed right-falling stroke and dye.
Dye barrel 14 of the present invention is identical with pollutant 2 width or slightly wideer than pollutant 2.
For example, as shown in figure 10, the one-piece type dye chamber 12 of length long (identical with the pollutant width or slightly longer than pollutant width length), spray gun 14a and the cooling chamber 13 that forms in dye chamber 12 1 sides can be integrally formed, dye because different colours is pressed down by the long spray gun 14a of length separately, the marginal portion of image output therefore can not occur not having.
For described one-piece type dye barrel 14, dye chamber 12 is connected respectively by attaching parts with the mid portion of cooling chamber 13, thereby strengthens the structure of dye chamber 12 and cooling chamber 13, and at this moment, the attaching parts below interconnects, thereby constitutes a dye barrel 14.
Described cooling chamber 13 can form the integral structure that is made of a space as dye chamber 12, but in order more effectively to cool off, be preferably formed as the cooling chamber of a plurality of mutual isolation, and make the cooling air flow into/flow out each cooling chamber respectively, to realize cooling velocity faster, improve cooling effect.
In addition, dye barrel 14 of the present invention as shown in figure 11, the a plurality of dye barrels 14 short by length form with the setting of " Z " font, wherein, adjacent dye barrel 14 overlapped (one or both sides portion is overlapping) arranges, isolation or overlapping can not appear between the spray gun 14a that guarantees to arrange, to prevent the marginal portion that does not have image output, or the formation length dye barrel identical or slightly longer than the width of pollutant 2 with the width of pollutant 2, and the dye barrel 14 of above-mentioned composition is arranged on the dye barrel module 15 by different colours, thereby can supply with different colours respectively, for example, cyan (C), carmetta (M), the dyestuff of yellow (Y) and black (B) is realized output at a high speed.In addition, a side and the opposite side at the dye chamber 12 of dye barrel 14 formed cooling chamber 13 with " Z " font.
In addition, dye barrel 14 of the present invention as shown in figure 13, a plurality of dye barrels 14 inclination (dye barrel maintenance equidirectional) arrange short by length form, wherein, adjacent dye barrel 14 overlapped (one or both sides portion is overlapping) arranges, isolation or overlapping can not appear between the spray gun 14a that guarantees to arrange, to prevent the marginal portion that does not have image output, or the formation length dye barrel identical or slightly longer than the width of pollutant 2 with the width of pollutant 2, and the dye barrel 14 of above-mentioned composition is arranged on the dye barrel module 15 by different colours, thereby can supply with different colours respectively, for example, cyan (C), carmetta (M), the dyestuff of yellow (Y) and black (B) is realized output at a high speed.In addition, a side and the opposite side at the dye chamber 12 of dye barrel 14 formed cooling chamber 13 with " Z " font.
Fig. 9 is an embodiment schematic diagram of dye barrel 14 of the present invention, arrange on the dye barrel module 15 and be formed with a plurality of engagement grooves 52, can in these a plurality of engagement grooves 52, a plurality of dyes in different colors buckets 14 be set, protrude on engagement groove 52 1 side direction and be formed with elastic portion 53, can to the support of pressurizeing of the top of the dye barrel 14 of engagement groove 52 combinations or top edge, prevent that dye barrel 14 breaks away from, elastic portion 53 tops are protruded and are formed with card platform portion 54 and handle 55.
Described dye barrel 14 comprises container 56, division board 57 and loam cake 58 etc., dye chamber 12 outsides are formed with the terminal 59 for control spray gun 14a, described terminal 59 is connected with the corresponding terminal 60 of engagement groove 52 1 sides that are arranged on dye barrel module 15, and holding wire 22(or data/address bus by being connected with corresponding terminal 60) be connected with controller 24.
Be provided with dyestuff ascending pipe 61 in the dye chamber 12 of described dye barrel 14, dyestuff ascending pipe 61 is connected with dyestuff supply pipe 25 by distributing pipe 62, thereby can inject the dyestuff of certain altitude by auxiliary dyestuff supply pipe 18.
Be provided with cold air ascending pipe 63, cold air delivery pipe 64 and temperature sensor 51 in the cooling chamber 13, described cold air ascending pipe 63 is connected with cool-air feed pipe 18 by distributing pipe 65, the cooling force air of air pump 21 is injected in the cooling chamber 13, make 40 ℃~60 ℃ temperature drop to 10 ℃~30 ℃, thereby guarantee to carry out continuous high speed output.
Controller 24 is regulated the blast pressure of air pump 21 based on the temperature detection signal from temperature sensor 51 inputs.That is, if from the temperature of temperature sensor 51 input than design temperature scope height, air pump 21 will accelerate, on the contrary, if lower than design temperature scope from the temperature of temperature sensor 51 inputs, air pump 21 will slow down, thereby with temperature control within the specific limits.
Can dye portion 16 and resettlement section 27 is fully mobile to right-falling stroke in order to ensure dye barrel module 15, pipe arrangement 18 among the present invention, 25 and holding wire 22 adopt loop construction or cable testing bridge (or binding band) structures, this belongs to the technology that use in other field, omits its detailed description here.
Described velocity sensor 11 can be surveyed the translational speed of pollutant 2, and this translational speed is input to controller 24, thereby the rotating speed of control active roller 4 guarantees that pollutant 2 can be at the uniform velocity mobile.
That is, controller 24 is controlled servomotor 7 by the benchmark movable signal that relatively pre-sets from the S of the portion that arranges of the movable signal of velocity sensor 11 input and controller 24, guarantees that translational speed control with pollutant 2 is in benchmark translational speed scope.
Numeral right-falling stroke of the present invention is dyed high speed output equipment 1 and is dyed the dye barrel 14 that portion 16 is provided with a plurality of key colours in right-falling stroke, output image signal is sent to corresponding dye barrel 14 by controller 24, once pollutant 2 is carried out the high speed right-falling stroke continuously with unit width (integral width) or required width and dye, thereby significantly improved production efficiency.
Though dye barrel 14 can produce a large amount of heat owing to exporting at a high speed, can be flow into the cooling force air cooling of cooling chamber 13, thereby quality decline is dyed in the right-falling stroke that can prevent pollutant 2, and the large-scale pattern that can continue is exported at a high speed.
Dye barrel 14 of the present invention as shown in Figure 2, supply with coloured dyestuff from dyestuff supply source 19 and auxiliary dyestuff supply source 17, for example, supplying with the dye barrel 14 of cyan (C), carmetta (M), yellow (Y) and black (B) dyestuff arranges along the width of pollutant 2, and be connected by auxiliary dyestuff supply source 17 and pipe arrangement 25 etc., therefore, even dyestuff continues consumption, also can finish dyestuff automatically by described pipe arrangement 25 and supply with, make dyestuff maintain certain altitude.Wherein, supply with coloured substantially dyestuff by dyepump 20 and pipe arrangement to auxiliary dyestuff supply source 17 respectively from dyestuff supply source 19.
Described auxiliary dyestuff supply source 17 also be provided with do not have illustrated on/lower limited sensor, be used for keeping a certain amount of dyestuff and supply with.The dyestuff of auxiliary dyestuff supply source 17 will supply in the dye barrel 14 with certain altitude by pipe arrangement 25 under the atmospheric pressure effect.
Dye barrel 14 illustrated as one embodiment of the invention, that have the piezoelectric ink jet mode has can carry out the structure freely dismantled with the engagement groove 52 of dye barrel module 15, this dye barrel 14 can arrange 1 respectively according to the key colour of C, M, Y, B, or arranges a plurality of respectively according to the key colour of C, M, Y, B.
For example, key colour according to cyan (C), carmetta (M), yellow (Y), black (B) arranges 1 dye barrel 14 respectively, and with above-mentioned dye barrel 14 along the direction setting vertical with pollutant 2, dye thereby can enough press down the unit width of pollutant 2, maybe will arrange setting by the dye barrel 14 of a plurality of supply cyans of forming respectively (C), carmetta (M), yellow (Y), black (B) along the direction vertical with pollutant respectively.
Described dye barrel 14 is along the direction setting vertical with pollutant 2, and a side is formed with dye chamber 12, and opposite side is formed with cooling chamber 13, and dye chamber 12 belows are provided with the ceramic head with piezoelectric activity and the spray gun by controller 24 controls.
In the present invention, dye the end of job or interruption if press down, or because fault can't normally be pressed down when dying operation, will make servomotor 23 rotations by mobile device 28, dye barrel module 15 27 is moved to the resettlement section.When proximity sense 33 detect dye barrel module 15 near the time, will servomotor 23 be stopped to controller 24 input detectable signals.As shown in Figure 8, by lowering or hoisting gear 31 lifter plate 29 and spray gun plug 30 are risen, block spray gun 14a, thereby prevent that spray gun 14a from stopping up or the drying of dyestuff and the generation of Evaporation Phenomenon.
In addition, when the high speed of large-scale pattern is exported beginning or is restarted, as shown in Figure 7, by lowering or hoisting gear 31 lifter plate 29 and spray gun plug 30 are descended, expose spray gun 14a, servomotor 23 reverse rotations, as shown in Figure 2, dye barrel module 15 is dyed portion 16 to right-falling stroke and is moved, and beginning is pressed down at a high speed and dyed operation.
As Fig. 3, Fig. 6 and shown in Figure 9, the 2mm~5mm of being separated by between pollutant 2 and the spray gun 14a can press down under the situation that does not have the physics contact and dye operation, therefore, when dye barrel module 15 moves, there is no need to promote, thereby can realize output at a high speed.
Though the present invention can be to cooling chamber 13 recirculated cooling waters or other liquid refrigerant and is obtained better cooling effect, but there is the dewfall phenomenon in liquid refrigerant, therefore, the present invention adopts cold air to circulate, dye barrel 14 is cooled off, when avoiding the dewfall phenomenon, obtain good cooling effect.
Above-mentioned dyestuff has certain compatibility to pollutant 2, therefore the image of output almost has semipermanent, and compare transfer printing and press down and to dye or silk-screen is pressed down and with serious pollution dyeing method such as dyed, mode is dyed in the right-falling stroke that utilizes piezoelectric activity that the present invention adopts, and can prevent pollution and the environmental pollution of pollutant.
Have dyes in different colors bucket 14 among the present invention and have certain quantity, can cover pollutant 2 whole width, can certainly suitably increase and decrease.
Controller 24 is used for receiving computer editor's image, controls one or more dye barrels 14, thereby the digital picture that realizes unit width or required width is exported at a high speed.
Numeral of the present invention is pressed down and is dyed high speed output equipment 1, and dye barrel 14 is fixing, and the control signal by controller 24 makes the dyestuff direct injection, and not only eject position is very accurate, presses down that to dye quality also very outstanding.
The present invention is applicable to and makes large-scale hanging panel or billboard, the image or the photo that design not only can be exported with chapter and verse, and for the insertion of photo, image, figure, icon etc. without limits, can the free adjustment hue and luminance, the quality of its printed matter is clean and tidy and senior.
Figure 14 is the circuit module schematic diagram as the illustrated controller 24 of one embodiment of the invention.
The input coupling part of the control part C that is made up of central processing unit (CPU) comprises: the S of portion is set, this arranges the S of portion and comprises keyboard and restart portion etc., described keyboard can set pollutant 2 length, press down and to dye length, press down and dye width, pixel and right-falling stroke and dye data such as the number of occurrence, set information such as working time and pollutant 2 translational speeds simultaneously, describedly restart portion and be used for occurring it being restarted (Reset) when unusual at controller; Velocity sensor 11, this velocity sensor 11 is used for surveying the translational speed of pollutant 2; Proximity sense 32,33, this proximity sense 32,33 be used for to survey dye barrel module 15 near situation; Temperature sensor 39, this temperature sensor 39 is used for surveying the temperature of drier 26; Temperature sensor 51, this temperature sensor 51 is used for surveying the temperature of cooling chamber 13; Memory M, this memory M are used for storing various view data (or press down and dye data), editing data, image editing software and export required various application programs and control program etc. at a high speed; The IO(of I/O portion or communication interface), the IO of this I/O portion is used for carrying out exchanges data with computer or other various terminals.
The data of described memory M can be read by control part C or upgrade, be used for output at a high speed, the data that regenerate or import by computer and other terminal, revising data and application data etc. can be by the IO(of I/O portion or communication interface) carry out input and output.
The output coupling part of described control part C comprises: display part D, this display part D are used for showing duty and primary image and the information such as edited image and image outgoing position of data such as the kind of pollutant 2, the setting value (or controlling value) of exporting width and length etc. or currency, high speed output equipment 1; Servomotor 7, this servomotor 7 is used for rotation drive roll 4; Servomotor 23, this servomotor 23 are used for that dye barrel module 15 is moved to right-falling stroke and dye portion 16 or resettlement section 27; Electric heater 38 and fan electromotor 40, this electric heater 38 and fan electromotor 40 are arranged on drier 26 inside, for generation of the required hot blast of rapid dry pollutant 2; Dyepump 20, this dyepump 20 are used for supplying with coloured dyestuff to auxiliary dyestuff supply source 17; Air pump 21, this air pump 21 is used for supplying with the cooling air to each cooling chamber 13; Cylinder 31, this cylinder 31 is used for making spray gun plug 30 carry out lifting; The AL of alarm portion, the AL of this alarm portion be used for occur various unusual as sensor maloperation, fault, when the pollutant translational speed is unusual, report to the police by sound or light.
Described display part D comprises power supply indicator for the display power supply supply condition, be used for showing various sensors 11,32,33,39,51 and in running order working station indicator such as transmission device, be used for warning light and the various data representation part of the various abnormalities of prompting.Described display part D can certainly, also can according to circumstances constitute display part with touch-sensitive display, to improve ease of use by one or both formations in LCD (LCD) and the 7-Segment light-emitting diode display.
The present invention is not limited to above-described embodiment and accompanying drawing, and the personnel that have the technical field of the invention background context knowledge in the category that does not break away from the technology of the present invention thought can carry out multiple displacement, distortion and change.

Claims (9)

1. a numeral is pressed down and is dyed the high speed output equipment, and this equipment comprises: the pollutant feed roller; A pair of drive roll and the passive cylinder up and down that are used for mobile pollutant; The servomotor and the power transmission that are used for the described drive roll of rotation; Be used for required width pollutant being pressed down the right-falling stroke of dying continuously and dye portion; The dye barrel module of being formed by a plurality of dye barrels; Be used for supplying with respectively to described a plurality of dye barrels dyestuff supply source and the auxiliary dyestuff supply source of dyestuff; Be used for pressing down the drying section that the pollutant that dyes carries out drying to finishing; And, for velocity sensor and the controller of surveying the pollutant translational speed; It is characterized in that this equipment also comprises for described dye barrel module is moved to the mobile device that portion and resettlement section are dyed in described right-falling stroke; Cooling end in described dye barrel one side formation; Be used for to described cooling end coercively fed cold air, with the cool-air feed source of cooling off; Be used for closing the spray gun plug of the dye barrel spray gun that moves to described resettlement section; With the lowering or hoisting gear that is used for making the lifting of described spray gun plug.
2. numeral according to claim 1 is pressed down and is dyed the high speed output equipment, wherein, described dye barrel is formed with the setting of " Z " font by the short a plurality of dye chambers of length, the overlapped setting of adjacent dye chamber, isolation or overlapping can not appear between the spray gun of guaranteeing to arrange, to prevent the marginal portion, also be formed with cooling chamber in dye chamber one side and opposite side.
3. numeral according to claim 1 is pressed down and is dyed the high speed output equipment, and wherein, described dye barrel is made of than long one-piece type dye chamber, spray gun and the cooling chamber one that forms in described dye chamber one side length.
4. numeral according to claim 1 is pressed down and is dyed the high speed output equipment, wherein, described dye barrel is obliquely installed by the short a plurality of dye chambers of length and forms, the overlapped setting of adjacent dye chamber, isolation or overlapping can not appear between the spray gun of guaranteeing to arrange, to prevent the marginal portion, also be formed with cooling chamber in dye chamber one side and opposite side.
5. press down according to any described numeral in the claim 1 to 4 and dye the high speed output equipment, wherein, described drying section has a plurality of electric heaters that arrange respectively at the air entry that forms above the body, the heat release mouth that forms and at described internal body and the temperature sensor that is used for surveying heating temp below described body, described air entry also is provided with the fan electromotor with drawing fan.
6. press down according to any described numeral in the claim 1 to 4 and dye the high speed output equipment, wherein, described mobile device comprises: a pair of guide bar that be arranged in parallel in described dye barrel module upper surface both sides; Be arranged on the servomotor in the body; The driving pulley of being combined with described servomotor rotating shaft; By axle be arranged on the organism frame by movable pulley; Winding is arranged on described driving pulley and described by the tape wrap on the movable pulley; The attachment device that connects described tape wrap lateral surface and described dye barrel module one side; And, be arranged on the proximity sense of body both sides.
7. press down according to any described numeral in the claim 1 to 4 and dye the high speed output equipment, wherein, described dye barrel module is arranged by a plurality of engagement grooves and is formed, a plurality of dyes in different colors buckets can be installed in these a plurality of engagement grooves, be formed with the elastic portion of being pressurizeed and support in the dye barrel top of being combined with described engagement groove at described engagement groove one side protrusion, card platform portion and handle, engagement groove one side of described dye barrel module also is provided with the corresponding terminal that is connected with the terminal of described dye barrel module, and this corresponding terminal is connected with described controller by connected holding wire.
8. press down according to any described numeral in the claim 1 to 4 and dye the high speed output equipment, wherein, the dye chamber of described dye barrel module is provided with the dyestuff ascending pipe, this dyestuff ascending pipe is connected with the dyestuff supply pipe by distributing pipe, the cooling chamber of described dye barrel module is provided with cold air ascending pipe, cold air delivery pipe and temperature sensor, and described cold air ascending pipe is connected with the cool-air feed pipe by distributing pipe.
9. press down according to any described numeral in the claim 1 to 4 and dye the high speed output equipment, wherein, described controller not only can store pattern data voluntarily by memory, can also edit voluntarily and export, and receive to press down from the computer that is connected with described controller or other terminal by I/O portion and dye data, thereby realize the high speed output of large-scale pattern.
CN 200910212367 2009-11-12 2009-11-12 Digital textile printing high-speed output equipment Expired - Fee Related CN102059858B (en)

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CN105564040A (en) * 2016-03-15 2016-05-11 海宁酷彩数码科技有限公司 Spraying device for sock printing machine
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US6369843B1 (en) * 1999-12-06 2002-04-09 Xerox Corporation Transfer sheet printing process for decorating articles formed by using a digitally controlled color printing machine
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