WO2022187108A1 - Touret de câble rechargeable réglable - Google Patents

Touret de câble rechargeable réglable Download PDF

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Publication number
WO2022187108A1
WO2022187108A1 PCT/US2022/018054 US2022018054W WO2022187108A1 WO 2022187108 A1 WO2022187108 A1 WO 2022187108A1 US 2022018054 W US2022018054 W US 2022018054W WO 2022187108 A1 WO2022187108 A1 WO 2022187108A1
Authority
WO
WIPO (PCT)
Prior art keywords
flange
guidepost
elongated members
reel according
attached
Prior art date
Application number
PCT/US2022/018054
Other languages
English (en)
Inventor
Norin PAUSAN
Daniel PARKE
David Wilson
Larry BLEICH
Jacob Nilsson
Pär OLSSON
Original Assignee
Commscope Technologies Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Commscope Technologies Llc filed Critical Commscope Technologies Llc
Publication of WO2022187108A1 publication Critical patent/WO2022187108A1/fr
Priority to US18/225,275 priority Critical patent/US20230365377A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B65H75/249Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages expansion caused by actuator movable in direction perpendicular to or about the axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • B65H49/30Swifts or skein holders
    • B65H49/305Swifts or skein holders with axially adjustable or removable elements for retaining the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • B65H75/2209Constructional details collapsible; with removable parts collapsible by use of hinged or slidable parts; foldable without removing parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • B65H75/2218Collapsible hubs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • B65H75/2245Constructional details collapsible; with removable parts connecting flange to hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • B65H75/2254Constructional details collapsible; with removable parts with particular joining means for releasably connecting parts
    • B65H75/2263Discrete fasteners, e.g. bolts or screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/241Constructional details adjustable in configuration, e.g. expansible axially adjustable reels or bobbins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/241Constructional details adjustable in configuration, e.g. expansible axially adjustable reels or bobbins
    • B65H75/2416Constructional details adjustable in configuration, e.g. expansible axially adjustable reels or bobbins with axial positions defined by discrete locations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B65H75/2495Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages including plural segments or spokes which are individually adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/30Arrangements to facilitate driving or braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/32Optical fibres or optical cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • B65H75/2236Collapsible flanges

Definitions

  • the present invention relates to a cable reel, and a cable reel in combination with a coil of cable. More particularly, the present invention relates to a cable reel wherein a hub diameter may be adjusted to accommodate variance of inner diameters of coils, and a spacing between a first flange and a second flange may be adjusted to accommodate different thicknesses of coils, e.g., lengths of cable.
  • a “radial” thickness of a coil of cable may be viewed as a distance between the inner diameter of the coil and the outer diameter of the coil, whereas the “longitudinal” thickness of a coil is the distance between a first side of the coil and a second side of the coil.
  • the longitudinal thickness of a coil is related to the number of winding of the coil, which form the first layer of the inner diameter and hence may relate to an overall length of the cable forming the coil.
  • a spacing between the first and second flanges must be adjustable.
  • the present invention provides a unique system, whereby the second flange may be removed from the hub to facilitate loading of a new coil of cable upon the hub, and improvements are provided to easily reassemble of the second flange onto the hub and to lock the second flange in various positions along the hub to vary a distance between the first and second flanges.
  • Figure 1 is an exploded left-side perspective view of a cable reel, in accordance with the present invention.
  • Figure 2 is an exploded right-side perspective view of the cable reel of Figure 1;
  • Figure 3 is a left-side perspective view of the cable reel of Figure 1 in an assembled state with a maximum distance set between first and second flanges;
  • Figure 4 is a cross sectional view taken along line IV-IV in Figure 3;
  • Figure 5 is a right-side perspective view of the cable reel of Figure 3;
  • Figure 6 is a left-side perspective view of the cable reel, similar to Figure 3, but showing a coil of cable loaded thereon;
  • Figure 7 is a right-side perspective view of the cable reel of Figure 6;
  • Figure 8 is a left-side perspective view of a cable reel with the second flange removed and a short coil of cable loaded onto the first flange;
  • Figure 9 shows the cable reel of Figure 8 with the second flange installed to capture the coil of cable between the first and second flanges, with a medium distance set between the first and second flanges;
  • Figure 10 is right-side perspective view of the cable reel of Figure 9 with the coil of cable removed;
  • Figure 11 is a cross sectional view taken along line XI--XI in the Figure
  • Figure 12 is a left-side perspective view of an alternative embodiment for an elongated member to form a part of a hub;
  • Figure 13 is a left-side perspective view of a cable reel having automatically adjusting elongated members to vary a diameter of a hub;
  • Figure 14 is a left-side perspective view of the cable reel of Figure 13 with the second flange removed and the elongated members forming the hub with a maximum diameter;
  • Figure 15 is a left-side perspective view of the cable reel, similar to Figure 14, but illustrating the elongated members forming the hub with a minimum diameter;
  • Figure 16 is a top view of the cable reel of Figure 14 illustrating the maximum and minimum potential hub diameters.
  • spatially relative terms such as “under”, “below”, “lower”, “over”, “upper”, “lateral”, “left”, “right” and the like, may be used herein for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the descriptors of relative spatial relationships used herein interpreted accordingly.
  • Figures 1 and 2 depict left-side and right-side perspective views of the unassembled parts to form a reel 11 for storing a coil of cable 13, in accordance with the present invention.
  • the reel 11 includes a first generally circular flange 15 having a first side 17 and a second side 19.
  • an outer rim of the first flange 15 is circular, and has a diameter of about 20 to 60 centimeter, such as 30 to 50 centimeters, more preferably about 35 to 45 centimeters.
  • a circular rim is shown the rim may have undulations to reduce its weight.
  • first, second and third elongated members 21, 23 and 25 has a first end 27, 29 and 31, respectively, which is attached to the first flange 15.
  • second ends 33, 35 and 37 of the first, second and third elongated members 21, 23 and 25, respectively, extend away from the first side 17 of the first flange 15.
  • the second ends 33, 35 and 37 preferably include a conical shape.
  • a spacing between the first, second and third elongated members 21, 23 and 25 defines a diameter of a hub of the reel 11. More specifically, the outermost radial edges of the first, second and third elongated members 21, 23 and 25 relative to a center of the first flange 15 define contact edges for a coil of cable 13 placed upon the hub, and hence define the minimum diameter of the coil of cable 13 which will fit onto the reel 11.
  • at least one first end 27, 29 or 31 of the first, second or third elongated members 21, 23 or 25 is adjustable in its attachment to the first flange 15. In a preferred embodiment, each first end 27, 29 and 31 of the first, second and third elongated members 21, 23 and 25 is adjustable in its attachment to the first flange 15.
  • each of the first, second and third elongated members 21, 23 and 25 is formed as a cylindrical rod.
  • Each of the first ends 27, 29 or 31 of each cylindrical rod includes a first threaded portion in the form of a threaded bore hole 39, 41 or 43, respectively, to accept therein a threaded faster in the form of a threaded bolt 45, 47 or 49, respectively, so as to attached the first ends 27, 29 and 31 of each cylindrical rod to the first flange 15.
  • the first flange 15 includes first, second and third slots 51, 53 and 55 to receive shaft portions of the threaded bolts 45, 47 and 49.
  • the second side 19 of the first flange 15 includes indentations 57 (best seen in Figure 5) formed alongside edges of the first, second and third slots 51, 53 and 55 to seat heads of the threaded bolts 45, 47 and 49 at different locations along the first, second and third slots 51, 53 and 55.
  • tall elastic washers 38, 40 and 42 are compressed.
  • the elastic washers 38, 40 and 42 perform dual functions.
  • the elastic washers 38, 40 and 42 allow the first, second and third elongated members 21, 23 and 25 to tilt relative to the first side 17 of the first flange 15 when placed under lateral pressure, while remaining biased by the resiliency of the elastic washers 38, 40 and 42 to return to a perpendicular orientation relative to the first side 17 of the first flange 15.
  • the elastic washers 38, 40 and 42 act as a lock washer to apply an axial pressure tending to keep the threaded bolts 45, 47 and 49 tight in engagement within the threaded bore holes 39, 41 and 43.
  • indicia 59 Adjacent to the indentations 57, indicia 59 may be molded into, or protruding from the second side 19 of the first flange 15.
  • the indicia 59 indicates a diameter dimension for the hub e.g., 262 cm, 269 cm, 276 cm, 283 cm and 290 cm.
  • first, second and third elongated members 21, 23 and 25 are mounted into the first flange 15 with the heads of the first, second and third threaded bolts 45, 47 and 49 residing within the middle indentations 57 labeled “276 cm,” then the first, second and third elongated members 21, 23 and 25 will engage and snuggly receive a coil of cable 13 having an inner diameter of 276 cm or slightly less than 276 cm with deflection due to the elastic washers 38, 40 and 42.
  • a coil of cable 13 of a greater diameter e.g., 282mm
  • the coil of cable 13 will not fit snuggly and will be able to “free spin” about the first, second and third elongated members 21, 23 and 25. If the coil of cable 13 can “free- spin,” a drag system and brake system, to be further explained herein, will not function.
  • the reel 11 also includes a second generally circular flange 61 having a first side 63 and a second side 65.
  • an outer rim of the second flange 61 is circular, and has a same diameter as the first flange 15.
  • the first side 63 of the second flange 61 faces the first side 17 of the first flange 15.
  • the second flange 61 includes first, second and third through holes 67, 69 and 71.
  • the second ends 33, 35 and 37 of the first, second and third elongated members 21, 23 and 25 pass through the first, second and third through holes 67, 69 and 71, respectively, so as to reside beyond the second side 65 of the second flange 61 (best seen in Figure 3).
  • First, second and third partial or full funnel-shaped attachments 73, 75 and 77 are mounted to or integrally formed with the first side 63 of the second flange 61. As depicted in Figure 2, partial funnel shapes are employed, and the first, second and third attachments 73, 75 and 77 are integrally molded with the second flange 61. Each of the first, second and third attachments 73, 75 and 77 is located adjacent to the first, second and third through holes 67, 69 and 71, respectively, to guide the second ends 33, 35 and 37 of the first, second and third elongated members 21, 23 and 25 toward and into the first, second and third through holes 67, 69 and 71, respectively.
  • the reel 11 includes a guidepost 79.
  • the guidepost 79 also functions as a point of support to attach the reel 11 to a reel support structure.
  • the guidepost 79 is formed as a generally cylindrical shaft with a first end 81 attached to a central portion of the first flange 15.
  • One potential manner to attach the first end 81 to the first flange 15 would be to provide a base flange 83 integrally formed with the guidepost 79 with threaded boreholes 85 formed or inserted therein.
  • Short fasteners 87 may be passed through the first flange 15 and engaged into the threaded boreholes 85.
  • other structures may be used to attach the first end 81 of the guidepost 79 to the first flange 15.
  • a second end 89 of the guidepost 79 passes through a guidepost opening 91 formed in a central portion of the second flange 61.
  • Figures 3-7 show the second end 89 of the guidepost 79 residing approximately flush with, e.g., in a same plane as, the second side 65 of the second flange 61.
  • Figures 9-11 show the second end 89 of the guidepost 79 extending beyond the second side 65 of the second flange 61.
  • a lock set includes a first part 93 formed along an exterior portion of the guidepost 79 and a second part 95 attached to the second side 65 of the second flange 61 proximate the guidepost opening 91.
  • the lock set allows the second flange 61 to be selective locked to different positions along the guidepost 79, so that a user can set a desired distance between the first and second flanges 15 and 61.
  • the first part 93 of the lock set may be formed as a guide track 97 with a plurality of locking holes 99.
  • Each locking hole 99 is spaced apart from the other locking holes 99 in a direction from the second end 89 of the guidepost 79 to the first end 81 of the guidepost 79, which is the same direction as a central axis A of the guidepost 79.
  • ten locking holes 99-1, 99-2, 99-3, ...99-10 are illustrated, meaning that the second flange 61 may be locked into ten different positions relative to the first flange 15.
  • the second part 95 of the lock set is formed as a collar 101 attached to the second flange 61.
  • the collar 101 may be attached to the second side 65 of the second flange 61 by a plurality of screws 100 engaged into threaded bore holes 102 fixed to the second flange 61.
  • the collar 101 has an inner opening 103 which is larger than a diameter of the guidepost 79. Therefore, the collar 101 may slide over a section of guidepost 79.
  • the collar 101 includes a spring-loaded plunger 105 captured therein.
  • the spring-loaded plunger 105 has a pin 107 biased to extend away from the collar 101 toward the guidepost 79, so as to engage within a user selected locking hole 99.
  • the spring-loaded plunger 105 includes a handle 109 attached to the pin 107 to manually pull the pin 107 away from the guidepost 79 and disengage the pin 107 from the locking hole 99.
  • the collar 101 may be slid along the guidepost 79, as desired. Releasing the handle 109 allows the spring- loaded plunger 105 to bias the pin 107 toward the locking holes 99, so that the pin 107 may snap into and be locked within another locking hole 99 to secure the collar 101 to the guidepost 79.
  • the second flange 61 is pressed toward the first flange until the coil of cable 13 has its lateral sides engaged by both of the first and second flanges 15 and 61, as show in Figures 6 and 7, and the pin is seated into a hole 99 at that position.
  • the second flange 61 is oriented over the first flange with the first, second and third through holes 67, 69 and 71 generally aligned to the second ends 33, 35 and 37 of the first, second and third elongated members 21, 23 and 25.
  • the handle 109 of the spring-loaded plunger 105 is pulled outwardly (and optionally locked outwardly by features of the spring-loaded plunger 105).
  • the second flange 61 is pressed toward the first flange 15 until it abuts the side of the coil of cable 13 A.
  • the handle 109 is released or unlocked and the second flange 61 is pushed toward the first flange 15 or backed slightly away from the first flange 15 until the pin 107 snaps into one of the holes 99.
  • FIG. 9 The resulting reel 11 is depicted in Figure 9. Note how the second ends 33, 35 and 37 now project well beyond the second side 65 of the second flange 61.
  • Figure 10 shows the reel 11 of Figure 9 with the coil of cable 13A removed. Note how the funnel-shaped attachments 73, 75 and 77 have engaged the first, second and third elongated members 21, 23 and 25. This engagement may cause the first, second and third elongated members 21, 23 and 25 to tilt outwardly, via the elastic washers 38, 40 and 42, which will enlarge the hub to better engage the inner diameter of the coil of cable 13.
  • Figure 11 is a cross sectional view taken along line XI--XI in Figure 10.
  • Figure 11 shows the pin 107 engaged into hole 99-5.
  • Figure 11 also shows that the guidepost 79 includes a first end opening 111 formed into the first end 81 of the guidepost 79.
  • the first end opening 111 extends into the guidepost 79 in the direction of the second end 89 of the guidepost 79.
  • a second end opening 113 is formed into the second end 89 of the guidepost 79.
  • the second end opening 113 extends into the guidepost 79 in the direction of the first end 81 of the guidepost 79.
  • a first polymer bushing 115 is received within the first end opening 111.
  • the first polymer bushing 115 includes a first lip 119 extending outside of the first end opening 111 of the guidepost 79.
  • a first o-ring 123 is seated into a first groove formed within the first lip 119
  • a second polymer bushing 117 is received within the second end opening 113.
  • the second polymer bushing 117 includes a second lip 121 extending outside of the second end opening 113 of the guidepost 79.
  • a second o-ring 125 is seated into a second groove formed within the second lip 121.
  • the first o-ring 123 generates a frictional force tending to resist rotation of the first lip 119 around a first spindle 127 inserted into the first bushing 115, where the first spindle 127 is part of a supporting structure 120 to hold the reel.
  • the second o-ring 125 generates a frictional force tending to resist rotation of the second lip 121 around a second spindle 129 inserted into the second bushing 117.
  • the first and second bushings 115 and 117 control a rotation speed of the first and second end openings 111 and 113 of the guidepost 79 about the first and second spindles 127 and 129 based upon a pressure exerted by the first and second spindles 127 and 129 against the first and second bushings 115 and 117.
  • the supporting structure 120 holding the first and second spindles 127 and 129 has adjustment means, e.g., a screw threaded member, to allow a user to adjust the spacing between the first and second spindles 127 and 129.
  • adjustment means e.g., a screw threaded member
  • the first and second o-rings 123 and 125 are compressed, as the first and second lips 119 and 121 are pressed against the guidepost 79, and the first and second bushings 115 and 117 may also be expanded within the first and second end openings 111 and 113.
  • Each of these actions tends to place a drag on the rotation of the reel 11, so that payoff of the coil of cable 13 or 13 A is less easy. Drag on the cable rotation is desirable so that cable does not continue to pay off of the reel 11 after a pulling force on the cable stops.
  • the reel 11 also includes a parking brake 131 having a first feature, in the form of a through hole 133, attached to the second end 89 of the guidepost 79.
  • the through hole 133 can lock into engagement with a second feature, such as a retractable pin 135, attached to the supporting structure 120 for the reel 11. Rotation of the reel 11 relative to the supporting structure 120 is blocked when the first feature, e.g. the through hole 131, of the parking brake 131 is lock to the second feature, e.g., the retractable pin 135.
  • the parking brake 131 includes two through holes 133 and 133A formed within a parking brake plate 137 attached to the second end 89 of the guidepost 79.
  • the first and second parking brake through holes 133 and 133A are formed in the parking brake plate 137 on radially opposite sides of the guidepost 79.
  • the first, second and third elongated members 21, 23 and 25 are formed as metal, cylindrical rods.
  • Figure 12 shows an alternative first elongated member 21 A, which may be formed of a polymer.
  • One side of the alternative first elongated member 21 A may include a surface 22 with a curved radius to match a radius of curvature of the inner layer of the coil of cable 13 or 13 A.
  • the second end 33 A includes a conical shape to help guide the alternative first elongated member 21 A in the first through hole 67.
  • the first end 27A of the alternative first elongated member 21 A includes a threaded stud 39A, which can pass through the elastic washer 38 and attach to a threaded fastener, e.g., a nut 45A.
  • the nut 45A would be seated into one of the indentations 57 on the second side 19 of the first flange 15.
  • FIG. 1-11 Although the depicted embodiment of Figures 1-11 has illustrated three elongated members 21, 23 and 25, more elongated members may be included, such as four, five, six or seven. Of course, additional through holes 67, 69 and 71 would be added to the second flange 61 to accommodate the added elongated members. For example, in the embodiment of Figures 13-16, six elongated members are shown.
  • FIG. 13 is a left-side perspective view of a cable reel 211 having automatically adjusting first, second, third, fourth, fifth and sixth elongated members 213, 215, 217, 219, 221 and 223 to vary a diameter of a hub.
  • the reel 211 includes a first flange 225 having a first side 227 and an opposite, second side.
  • a plurality of arcuate first slots 229, 231, 233, 235, 237 and 239 are formed within the first side 227 of the first flange 225 and preferably pass through to the second side of the first flange 225.
  • Each slot of the plurality of arcuate first slots 229, 231, 233, 235, 237 and 239 has a first end FE closer to a center of the first flange 222 than a second end SE.
  • a second flange 241 has a first side and an opposite, second side 243.
  • the first side of the second flange 241 faces to the first side 227 of the first flange 225.
  • a plurality of arcuate second slots 245, 247, 249, 251, 253 and 255 are formed within the first side of the second flange 241 and preferably pass through to the second side 243 of the second flange 241.
  • Each slot of the plurality of arcuate second slots 245, 247, 249, 251, 253 and 255 has a first end FE closer to a center of the second flange 241 than a second end SE.
  • Each of the first, second, third, fourth, fifth and sixth elongated members 213, 215, 217, 219, 221 and 223 has a first end EF.
  • the first end EF either resides within or passes through one of the plurality of arcuate first slots 229, 231, 233, 235, 237 and 239.
  • the first ends EF of the first, second, third, fourth, fifth and sixth elongated members 213, 215, 217, 219, 221 and 223 pass entirely through the plurality of arcuate first slots 229, 231, 233, 235, 237 and 239 to reside beyond the second side of the first flange 225.
  • Each of the first, second, third, fourth, fifth and sixth elongated members 213, 215, 217, 219, 221 and 223 has an opposite, second end ES.
  • the second ends ES reside within, or more preferably passes through one of the plurality of arcuate second slots 245, 247, 249, 251, 253 and 255 formed in the second flange 241.
  • each of the plurality of elongated members 213, 215, 217, 219, 221 and 223 has a surface serving as a hub for a coil of cable 31 or 31A placed between the first and second flanges 225 and 241.
  • At least one biasing member causes the plurality of elongated members 213, 215, 217, 219, 221 and 223 to assume positions within the pluralities of arcuate first and second slots 229, 231, 233, 235, 237, 239, 245, 247, 249, 251, 253 and 255 so as to bear against the second ends SE of the arcuate first and second slots 229, 231, 233, 235, 237, 239, 245, 247, 249, 251, 253 and 255.
  • the biasing members may include first, second, third, fourth, fifth and sixth actuating arms 257, 259, 261, 263, 265 and 267, with each arm having a first end PI pivotally attached to the first flange 225 and a second end FI fixed to one of the first, second, third, fourth, fifth and sixth elongated members 213, 215, 217, 219, 221 and 223, respectively.
  • the biasing members may take the form of a plurality of springs, such as first, second, third, fourth, fifth and sixth springs 269, 271, 273, 275, 277 and 279. Each spring having a first end attached to the first flange 225 and a second end attached to one of the plurality of actuating arms 257, 259, 261, 263, 265 and 267.
  • the plurality of springs 269, 271, 273, 275, 277 and 279 bias the plurality of actuating arms 257, 259, 261, 263, 265 and 267 to cause the plurality of elongated members 213, 215, 217, 219, 221 and 223 to assume positions in abutment with the second ends SE of the pluralities of arcuate first and second slots 229, 231, 233, 235, 237, 239, 245, 247, 249, 251, 253 and 255.
  • the hub is at its maximum diameter Dl, which may be a fix amount, such as 295 cm or 300 cm.
  • the coil of cable 13 being inserted onto the hub has a smaller inner diameter.
  • the technician hooks the inner diameter of the coil of cable 13 over several of the elongated members, e.g., 213, 215 and 217, and pulls them toward the center of the first flange 225, which elongates the springs, e.g., 269, 271 and 273, associated with the hooked elongated members and allows the remaining portions of the inner diameter of the coil of cable 13 to be hooked over the remaining elongated members, e.g., 219, 221 and 223.
  • the coil of cable 13 is then pressed down onto the first side 227 of the flange 225.
  • D2 represents the minimum diameter of the hub, where the elongated members 213, 215, 217, 219, 221 and 223 are in abutment with the first ends FE of the acuate first slots 229, 231, 233, 235, 237 and 239. D2 may be set at a value like 250 cm or 260 CM.
  • the embodiment of Figures 13-16 also illustrate an alternative guidepost 79A.
  • the alternative guidepost 79A is attached to the first flange 225 and extends away from the first side 227 of the first flange 225.
  • the alternative guidepost 79A is attached to the second flange 241 to hold the second flange 241 at a user selected, set distance from the first flange 225.
  • the alternative guidepost 79A is a central shaft attached to a center of the first flange 225 and passing through a central guidepost opening within the second flange 241.
  • An alternative lock set is attached to the alternative guidepost 79A and to the second flange 241.
  • the alternative lock set may be manually actuated to engage and lock the second flange 241 to the alternative guidepost 79A and disengage the second flange 241 from the alternative guidepost 79A, so that the second flange 241 may be slid along the alternative guidepost 79A to a desired position and then fixed to the alternative guidepost 19k by actuating the lock set.
  • the second part of the lock set may include a spring-loaded collar 281 attached to the second flange 241, which is biased to frictionally engage with a first part in the form of ribbed rings 283 formed along an outer surface of the alternative guidepost 19k.
  • the spring-loaded collar 281 being releasable by finger pressure to allow the spring-loaded collar 281 to slide along the alternative guidepost 19k until the finger pressure is removed.
  • the second ends ES of the plurality of elongated members 213, 215, 217, 219, 221 and 223 extend further through the plurality of arcuate second slots 245, 247, 249, 251, 253 and 255 and further away from the second side 243 of the second flange 241.
  • the spring-loaded collar 281 will be described generally, herein. However, the collar 281 is commercially available. One example of the collar 281 is sold by the McMaster Company as part number 6168K510 and called a “Quick Connect One- Piece Shaft Collar.” More details about the collar 281 can be understood with reference to the commercially available products.
  • the collar 281 has an inner opening 285 defined by a friction bushing, which may be formed of a plastic material or other material that creates friction.
  • the bushing is slightly larger than a diameter of the cylindrical outer surface of the alternative guidepost 79A in a first state and may be deformed or aligned to be slightly less than a diameter of the cylindrical outer surface of the alternative guidepost 79A in a second state, such that the collar 281 may slide over a section of the alternative guidepost 79A when the bushing is in the first state.
  • a lock is attached to the collar 281.
  • the lock is a cylindrical ring 287 attached to and spaced from a cylindrical main portion 289.
  • the ring 287 can be manually moved from a first position relative to the main portion 289 against a biasing force to a second portion slightly spaced from the main portion 289 by finger pressure.
  • the ring 287 assumes the first position relative to the main portion 289 whenever the lock is manually released, due to the biasing force.
  • the collar 281 and the second flange 241 may be adjusted in its position along the alternative guidepost 79A when the lock is in the second position.
  • the collar 281 is locked in position along the alternative guidepost 79A when the lock is in the first position.
  • manually moving and holding the ring 287 in a displaced condition relative to the main portion 289 causes the bushing of the collar 281 to frictionally disengage the alternative guidepost 79A.
  • Releasing the ring 287 causes the ring 287 to assume its initial position relative to the main portion 289, which causes the inner surface of the bushing to frictionally engage the alternative guidepost 79A and fix the position of the collar 289 relative to the alternative guidepost 79A.
  • the first flange 15 or 225 and the second flange 61 or 241 are formed of a sturdy plastic, e g., HOPE, or a lightweight metal or alloy
  • the guidepost 79 or 79A is formed of a sturdy plastic, e.g., HDPE, or a lightweight metal or alloy, e g., aluminum or stainless steel.
  • the reels 11 and 211 of the present invention accommodate a variance in the inner diameter of the coil of cable 13 or 13A and prevent “free-spinning” of the coil of cable 13 or 13A.
  • the reels 11 and 211 of the present invention also accommodate coils of cable 13 or 13 A having very different longitudinal thicknesses, e.g., side-to-side dimensions, so that both short and long cables can be held by the reels 11 and 211.
  • the reels 11 and 211 of the present invention have been illustrated as being supported by two spindles, which enter first and second end openings 111 and 113 of the guidepost 79 or 79A.
  • the reels 11 and 211 of the present invention may be supported for rotation by a full-length axle passing completely through the inner opening within the guidepost 79 or 79A.

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Abstract

L'invention concerne un touret (11) destiné à stocker une bobine (13) de câble et comprenant des premier et deuxième flasques (15, 61) en vis-à-vis. Des première, deuxième et troisième tiges cylindriques (21, 23, 25) définissent un moyeu et présentent des premières extrémités (27, 29, 31) fixées au premier flasque (15) et des deuxième extrémités (33, 35, 37) opposées s'étendant à travers des trous (67, 69, 71) formés dans le deuxième flasque (61). Un montant-guide (79) présente une première extrémité (81) fixée au premier flasque (15) et une deuxième extrémité (89) passant à travers une ouverture (91) dans le deuxième flasque (61). Un ensemble de verrous permet de sélectionner une distance entre les premier et deuxième flasques (15, 61). Des positions de fixation des premières extrémités (27, 29, 31) des tiges cylindriques (21, 23, 25) au premier flasque (15) sont réglables manuellement ou automatiquement pour modifier un diamètre du moyeu. Des douilles (115, 117) à l'intérieur d'ouvertures (111, 113) d'extrémités du montant-guide (79) régulent la vitesse de dévidage par rotation du touret (11), et une entité de stationnement au parc est placée à la deuxième extrémité (89) du montant-guide (79) pour bloquer la rotation du touret (11).
PCT/US2022/018054 2021-03-02 2022-02-26 Touret de câble rechargeable réglable WO2022187108A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US18/225,275 US20230365377A1 (en) 2021-03-02 2023-07-24 Adjustable reloadable cable reel

Applications Claiming Priority (2)

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US202163155370P 2021-03-02 2021-03-02
US63/155,370 2021-03-02

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1674709A (en) 1926-07-28 1928-06-26 American Telephone & Telegraph Reeling device
US1831848A (en) 1929-11-20 1931-11-17 William A Doney Automatic expanding reel
US3326495A (en) 1964-12-14 1967-06-20 Bruyn Joseph A M De Reel for holding a coil of wire, cord or the like
US3565363A (en) 1967-06-20 1971-02-23 Furukawa Electric Co Ltd Takedown reel
US3432113A (en) 1967-07-26 1969-03-11 Comprehensive Service Corp Split reel
US3815842A (en) 1972-08-01 1974-06-11 W Scrogin Reel
US3840198A (en) 1972-08-09 1974-10-08 J Moore Spring-loaded expandable reel
US3830445A (en) 1972-08-28 1974-08-20 J Moore Reel with spring thread
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US4009842A (en) 1976-01-30 1977-03-01 Bell & Howell Company Self-adjusting reel
US4124176A (en) 1977-12-16 1978-11-07 Western Electric Company Self-tensioning reel
US4903913A (en) 1987-08-17 1990-02-27 Advanced Products Incorporated Knock-down spool assembly
JPH01117184A (ja) * 1987-10-26 1989-05-10 Ashimori Ind Co Ltd ホース巻取装置
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US20040026561A1 (en) 2001-11-08 2004-02-12 John Martin Reel for wire
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US10589957B2 (en) 2015-02-27 2020-03-17 Amphenol Corporation Method of installing cable on cable reel
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CN211034740U (zh) * 2019-12-07 2020-07-17 赣州格尔特机械有限责任公司 一种长度可以调节的塑料薄膜收卷模具工装

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