WO2022182312A1 - Système de création de guide personnalisé d'ostéotomie à impression 3d doté d'un support logiciel - Google Patents

Système de création de guide personnalisé d'ostéotomie à impression 3d doté d'un support logiciel Download PDF

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Publication number
WO2022182312A1
WO2022182312A1 PCT/TR2021/051701 TR2021051701W WO2022182312A1 WO 2022182312 A1 WO2022182312 A1 WO 2022182312A1 TR 2021051701 W TR2021051701 W TR 2021051701W WO 2022182312 A1 WO2022182312 A1 WO 2022182312A1
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WIPO (PCT)
Prior art keywords
guide
osteotomy
bone
zone
software program
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PCT/TR2021/051701
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English (en)
Inventor
Özgür Sinan YALDIZ
Original Assignee
Yaldiz Oezguer Sinan
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Publication of WO2022182312A1 publication Critical patent/WO2022182312A1/fr

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/14Surgical saws ; Accessories therefor
    • A61B17/15Guides therefor
    • A61B17/151Guides therefor for corrective osteotomy
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/10Computer-aided planning, simulation or modelling of surgical operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T19/00Manipulating 3D models or images for computer graphics
    • G06T19/20Editing of 3D images, e.g. changing shapes or colours, aligning objects or positioning parts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B2017/564Methods for bone or joint treatment
    • A61B2017/565Methods for bone or joint treatment for surgical correction of axial deviation, e.g. hallux valgus or genu valgus
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B2017/568Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor produced with shape and dimensions specific for an individual patient
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/10Computer-aided planning, simulation or modelling of surgical operations
    • A61B2034/108Computer aided selection or customisation of medical implants or cutting guides
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2210/00Indexing scheme for image generation or computer graphics
    • G06T2210/41Medical
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2219/00Indexing scheme for manipulating 3D models or images for computer graphics
    • G06T2219/20Indexing scheme for editing of 3D models
    • G06T2219/2021Shape modification

Definitions

  • the invention is related to the personalized software-supported osteotomy guide generating system used in the field of orthopedic surgery in the medical sector.
  • the non-personalized guides are at standard angles in the first, they choose the guide closest to the patient's curvature and perform the bone cutting process accordingly. Since the curvature of each patient is not the same, each patient has different degrees of curvature according to age, geographical conditions, weight, and occupational groups. Although the bone shows improvement compared to its original state in standard applications, complete anatomical recovery cannot be achieved.
  • the invention relates to a computer-assisted proximal tibia open wedge osteotomy plate system that provides error-free application by controlling the saw and the angle and direction of the osteotomy according to the angle values of the patient for osteotomy in open wedge proximal high tibial osteotomy, and the incision guide, its angle can be adjusted for this in 2 axes, characterized by comprising the top metal plate with hole in top metal plate, top screw hole and threaded backlash, bottom metal plate with slip amount scale, screw holes, hole in bottom metal plate and bottom screw hole on it, threaded part with screw holes and threads on it, movable metal part with saw channel, screw clamping saw channel, angle scale of moving metal part, temporary fixing pin hole, saw channel movement pointer, saw channel angle scale and pin hole showing osteotomy line on scope, moving metal part with clamping screw and temporary fixing pin hole on it, an apparatus showing the incision distance on which there are screw holes
  • the system is about an adjustable osteotomy guide in two axes, and besides, it does not mention a configuration that can provide a solution to the above-mentioned disadvantages.
  • the invention aims to provide a structure having different technical features that are novel in this field, different from the embodiments used in the present art.
  • the object of the invention is to provide navigator software, which measures the angle of the osteotomy, which is used to measure, find the deformity angle and define the curvature of the bones of the patient with the help of markings on the loaded image, both by uploading X-ray or three-dimensional tomography images on the computer to the osteotomy measurement navigation system and a osteotomy guide, which fixes it to the patient's bone with a pin during surgery by printing with software guidance a osteotomy guide specially designed for each patient with a 3D printer, and which allows the physician to cut the bone piece to be cut (osteotomy) from the patient to correct the curvature of the bone at the desired angle with zero error, in the surgical treatment of a disease called Hallux Valgus, Hallux Varus and Hallux Rigitus in medical language, which is defined as horn or hammer toe among the people, which occurs on the feet.
  • An object of the invention is to provide personal osteotomy planning software and personalized smart bone cutting guide.
  • An object of the invention is to measure the curvature of the bone of each patient and to produce 3D printed guides at the angle specific to that patient. In addition, whatever type of technique the doctor wants to use, it is to put forward a system that will print a guide suitable for that technique.
  • An object of the invention is to introduce a system that calculates and plans personal osteotomy, which calculates how much piece of bone is removed at which angle and how much piece is removed from the bone in order to define and correct deformity specific to the person on the images of X-ray or tomography films. It is aimed to complete the surgery with zero error and personal angulation by printing a personal osteotomy guide with a 3D printer made of disposable PVC, POLYETHILEN, ABS raw materials specially designed for each patient with the data and directions of this system.
  • the object of the invention is to present a system and guide that will enable the cases performed without the use of a guide with classical surgery to be performed with more accurate and custom corrections and osteotomy.
  • the invention is a custom software supported osteotomy guide generating system used in the field of orthopedic surgery in the medical sector, and is characterized by comprising; o its X-ray or tomography film of the bone to be cut is loaded by the doctor, o markings are made on the bone in the x-ray or tomography film by the doctor, o a software program that calculates the markings on the bone with the image processing method and calculates the angular deformity, and which generates the osteotomy gauge angle data for a custom osteotomy guide for use in a design program, • The 3D printer that allows the guide to be printed according to the design created in the design program using the osteotomy measurement angle data obtained from the software program,
  • FIG 1 is the general illustration of the system according to the invention.
  • Figure 2 is the representative illustration of the application of the guide according to the invention on bone.
  • the drawings are not necessarily drawn to scale and details which are not necessary for the understanding of the present invention may be omitted.
  • elements that are substantially identical or have substantially identical functions are denoted by the same reference signs.
  • the invention is related to the custom software supported osteotomy guide (10) generating system used in the field of orthopedic surgery in the medical sector.
  • the x-ray or tomography film related to the bone to be cut is loaded into the software program (20) by the doctor in accordance with the software directions.
  • the software program (20) is web-based.
  • markings are made on the x-ray or tomography film by the doctor. While making the said markings, a web-based navigation system that determines the measuring angle of osteotomy is used. These markings can preferably be done by means of a computer mouse or it can also be done by touch depending on the feature of the device on which the software program is installed.
  • the uploaded images are processed by the software program (20) using the image processing method. Angular deformity etc. in this processing properties are automatically measured by the software program (20).
  • the HVA Heat Valgus Angle
  • IMA Intermetatarsal Angle
  • Hallux valgus angle This angle is the most commonly used angle for the evaluation of hallux valgus. It evaluates the angle between the 1 . metatarsal and the long axes of the proximal (closer to the heart) phalanx.
  • metatarsal and proximal phalanx axes, proximal and distal (far from the heart) bone articulation surfaces that divide into two, that is, their midpoints are marked with the help of mouse, the software program (20) automatically creates lines between points. Its normal value is between 8°-10°. Angles that are higher or lower form the basis for the surgeon to define the deformity and for the surgical operation.
  • intermetatarsal angle measurement It evaluates the angle between the long axes of the 1 . and 2. metatarsals. Normal angulation is considered to be 10° or less. It is a practical classification system accepted by the use of hallux valgus angle and 1 . intermetatarsal angle measurements from angular measurements.
  • the HVA (Hallux Valgus Angle) resulting from the axes measured by the software program (20) automatically calculates the angle at which the surgeon cuts the bone to correct the deformity in the patient.
  • an osteotomy guide (10) is printed on the 3D printer (30) specifically for the person at the measured angle in order to perform the osteotomy in the Z axis by taking the midpoint of the bunion as a reference.
  • Medical biocompatible material is used to form the guide (10) in the 3D printer (30).
  • the implementation of the guide (10) which is the subject of the invention is as follows;
  • the patient's bunion bump is cut by the surgeon with the help of a saw.
  • the guide (10) is fixed to the bone from the middle of the bunion with the help of the pin fixing holes (11 ) in the pressed guide (10).
  • the osteotomy is made/cut with the help of a bone saw through the osteotomy channels (12) on the guide (10) designed to make a wedge osteotomy.
  • Due to the specially designed guide (10), the bone removed at a custom angle (13) is fixed in the direction that the patient's deformity (bone curvature) will be corrected by plate and screw etc. methods, according to the surgeon's preference, and thus the deformity is corrected with zero error and with the help of a patient-specific personal measurement and a 3D designed osteotomy guide (10).
  • Pin fixing holes (11 ) are preferably formed at the end points of the guide (10) and there are at least 3 in a guide (10).
  • the guide (10) consists of the first zone (14) and the second zone (15), which have a personalized angle (13) between each other and intersect with each other.
  • More than one osteotomy channel (12) can be formed independently of each other on the first zone (14) and the second zone (15) of the guide.
  • a single incision channel (12) can be formed along the first zone (14) and the second zone (15).
  • the incision channels (12) formed on the same zone (14, 15) can be parallel to each other and in multiple numbers.

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Graphics (AREA)
  • Software Systems (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Theoretical Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Medical Informatics (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Robotics (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Dentistry (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Geometry (AREA)
  • Surgical Instruments (AREA)

Abstract

Système de génération de guide d'ostéotomie assisté par logiciel et personnalisé, utilisé en chirurgie orthopédique dans le secteur médical, le système étant caractérisé en ce qu'il comprend le programme logiciel (20), dans lequel le film radiographique ou tomographique de l'os à découper est chargé par le médecin et qui génère des données de guide de coupe d'os (10) personnalisé par réalisation de calculs selon les marquages réalisés sur l'os par le médecin, une imprimante 3D (30), qui permet d'imprimer le guide (10) en fonction des données reçues du programme logiciel (20), des trous de fixation de broche (11) sur le guide (10) qui permettent au guide (10) d'être fixé à l'os, des canaux d'ostéotomie (12) situés sur le guide (10) et formant l'espace nécessaire pour l'ostéotomie.
PCT/TR2021/051701 2021-02-26 2021-12-31 Système de création de guide personnalisé d'ostéotomie à impression 3d doté d'un support logiciel WO2022182312A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2021/003267A TR202103267A2 (tr) 2021-02-26 2021-02-26 Kişiye özel yazılım destekli 3B Baskı kemik kesme kılavuzu oluşturma sistemi
TR2021/003267 2021-02-26

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106175874A (zh) * 2016-06-29 2016-12-07 陕西东望科贸有限公司 一种ddh截骨导板及其制作和使用方法
CN107913091A (zh) * 2017-11-24 2018-04-17 中国医学科学院整形外科医院 一种基于3d打印的下颌角截骨导板制备方法
EP3384865A1 (fr) * 2017-04-06 2018-10-10 Stryker European Holdings I, LLC Interface utilisateur de sélection de plaque et outil de conception comportant une base de données
CN109009321A (zh) * 2018-07-27 2018-12-18 中南大学湘雅医院 一种用于胫骨近端高位截骨的矫正装置
CN210249977U (zh) * 2019-04-11 2020-04-07 罗佳 一种踇外翻矫形第一跖骨远端截骨导板

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106175874A (zh) * 2016-06-29 2016-12-07 陕西东望科贸有限公司 一种ddh截骨导板及其制作和使用方法
EP3384865A1 (fr) * 2017-04-06 2018-10-10 Stryker European Holdings I, LLC Interface utilisateur de sélection de plaque et outil de conception comportant une base de données
CN107913091A (zh) * 2017-11-24 2018-04-17 中国医学科学院整形外科医院 一种基于3d打印的下颌角截骨导板制备方法
CN109009321A (zh) * 2018-07-27 2018-12-18 中南大学湘雅医院 一种用于胫骨近端高位截骨的矫正装置
CN210249977U (zh) * 2019-04-11 2020-04-07 罗佳 一种踇外翻矫形第一跖骨远端截骨导板

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TR202103267A2 (tr) 2021-03-22

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