WO2022178980A1 - Motor spindle and drilling machine - Google Patents

Motor spindle and drilling machine Download PDF

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Publication number
WO2022178980A1
WO2022178980A1 PCT/CN2021/092492 CN2021092492W WO2022178980A1 WO 2022178980 A1 WO2022178980 A1 WO 2022178980A1 CN 2021092492 W CN2021092492 W CN 2021092492W WO 2022178980 A1 WO2022178980 A1 WO 2022178980A1
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WIPO (PCT)
Prior art keywords
assembly
aluminum alloy
alloy body
bearing
contactor
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PCT/CN2021/092492
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French (fr)
Chinese (zh)
Inventor
张翰乾
黄敏强
程振涛
汤丽君
汤秀清
Original Assignee
广州市昊志机电股份有限公司
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Publication of WO2022178980A1 publication Critical patent/WO2022178980A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/70Stationary or movable members for carrying working-spindles for attachment of tools or work

Definitions

  • the invention is used in the field of working spindles, and particularly relates to an electric spindle and a drilling rig.
  • the PCB board is made of a variety of materials with different thermal expansion coefficients (such as epoxy resin, copper foil, etc.), which greatly increases the difficulty of drilling.
  • the quality of hole processing especially the roughness of the hole wall, is directly related to the quality of subsequent copper deposition and electroplating, as well as the reliability and life of electronic products.
  • the high-speed friction between the drill bit and the hole wall increases the cutting temperature, and the resin of the circuit board is melted, stains and other serious phenomena.
  • ultra-high-speed drilling must be used to solve the problem.
  • the purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide an electric spindle and a drilling rig, which can reduce the weight of the spindle itself, improve the drilling efficiency, enhance the overall rigidity of the spindle, and eliminate assembly errors. , to ensure the verticality of the main axis.
  • an electric spindle includes:
  • a body assembly including an aluminum alloy body and a steel sleeve, the steel sleeve is sleeved outside the aluminum alloy body, and forms a whole with the aluminum alloy body, and the aluminum alloy body is provided with an axial hole;
  • the shaft core assembly is arranged in the axial hole, and is supported on the aluminum alloy body through the upper bearing assembly and the lower bearing assembly;
  • the upper bearing assembly includes an upper bearing seat and an upper bearing
  • the lower bearing assembly includes a lower bearing seat and a lower bearing
  • the upper bearing seat and/or the lower bearing seat are integrally fabricated with the aluminum alloy body.
  • the aluminum alloy body is provided with an annular boss inside the axial hole, and the annular boss forms the upper bearing seat and the lower bearing
  • the seat is detachably arranged on the body assembly, the lower bearing seat is located below the upper bearing seat, a space is left between the upper bearing seat and the lower bearing seat, and the motor assembly is arranged in the space , the motor assembly includes a stator and a rotor, the stator is fixedly connected to the aluminum alloy body, and the rotor is fixedly connected to the shaft core assembly.
  • the upper bearing adopts an upper air bearing
  • the lower bearing adopts a lower air bearing
  • the shaft core assembly is provided with a flying disc
  • the body assembly is provided with a thrust air bearing assembly matched with the flying disc, and the body assembly is provided with an air passage communicating with the upper air bearing, the lower air bearing and the thrust air bearing assembly.
  • the annular boss is provided with a bearing installation cavity, the upper air bearing is installed in the bearing installation cavity, and locked by the bearing pressure plate tight.
  • the flying disc is disposed at the lower end of the shaft core assembly, the lower end of the steel sleeve protrudes from the aluminum alloy body, and the steel An installation groove is formed inside the sleeve under the aluminum alloy body, and the thrust air bearing assembly is installed in the installation groove and abuts with the aluminum alloy body above and the outer steel sleeve respectively.
  • the first aspect further includes:
  • the shaft core assembly includes a shaft core and a broach assembly disposed at the lower end of the shaft core, and the upper end of the body assembly is provided with a knife cylinder.
  • the stator has a first winding and a second winding, and further includes a first contactor, a second contactor, and a frequency converter, the first A winding is connected to the inverter, the second winding is connected to a first circuit and a second circuit, the first circuit short-circuits the power line of the second winding, and the second circuit connects the second The winding is connected to the frequency converter, the first contactor is arranged on the first circuit, and the second contactor is arranged on the second circuit.
  • the first aspect further includes:
  • a first output circuit for transmitting the output signal of the machine tool control end to the first contactor
  • a first feedback circuit for feeding back the state signal of the second contactor to the control end of the machine tool
  • a second output circuit for transmitting the output signal of the machine tool control end to the second contactor
  • a second feedback circuit for feeding back the state signal of the first contactor to the control end of the machine tool
  • control circuit for outputting a control signal to the frequency converter after the machine tool control terminal receives the state signal of the first feedback circuit or the second feedback circuit;
  • a drilling rig includes the electric spindle according to any one of the implementations of the first aspect.
  • the invention adopts the aluminum alloy body of low-density material and the high-rigidity steel sleeve to form the body assembly, which not only reduces the weight of the main shaft, but also ensures the overall rigidity of the main shaft and improves the drilling efficiency.
  • the upper bearing seat and/or the lower bearing seat are made integrally with the aluminum alloy body, and the structure is integrated with the body, which eliminates the assembly error of the previous bearing seat as a separate part, ensures the verticality of the main shaft, and effectively ensures the high-speed drilling process.
  • the verticality of the drill pin prevents the drill pin from breaking.
  • FIG. 1 is a schematic structural diagram of an embodiment of an electric spindle of the present invention
  • FIG. 2 is a schematic structural diagram of the body assembly of an embodiment shown in FIG. 1;
  • FIG. 3 is a schematic structural diagram of the upper bearing assembly of the embodiment shown in FIG. 1;
  • FIG. 4 is a schematic structural diagram of the stator of an embodiment shown in FIG. 1;
  • FIG. 5 is a schematic cross-sectional view of the upper bearing seat of the embodiment shown in FIG. 1;
  • Fig. 6 is a schematic cross-sectional view of an embodiment of the aluminum water jacket shown in Fig. 1;
  • FIG. 7 is a schematic diagram of the embodiment shown in FIG. 1 when the second winding is short-circuited
  • Fig. 8 is a schematic diagram when the second winding of the embodiment shown in Fig. 1 is connected to the frequency converter;
  • FIG. 9 is a schematic diagram of the circuit principle of an embodiment shown in FIG. 1 .
  • “several” means one or more, “multiple” means two or more, “greater than”, “less than”, “exceeding”, etc. are understood as not including this number; “above”, “below” and “within” “ etc. are understood to include the original number.
  • “first” and “second” are only used for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or implying the number of indicated technical features or Implicitly indicates the order of the indicated technical features.
  • words such as “set”, “install” and “connect” should be understood in a broad sense, for example, it may be directly connected or indirectly connected through an intermediate medium; it may be a fixed connection or a
  • the detachable connection can also be integrally formed; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be the internal communication between the two elements or the interaction relationship between the two elements.
  • FIG. 1 shows the reference direction coordinate system of the embodiment of the present invention, and the following describes the embodiment of the present invention with reference to the directions shown in FIG. 1 .
  • an embodiment of the present invention provides an electric spindle, which includes a body assembly 1 , a shaft core assembly 2 and a motor assembly 3 .
  • the body assembly 1 of the embodiment of the present invention includes an aluminum alloy body 11 and a steel sleeve 12.
  • the outer circumference of the aluminum alloy body 11 forms a cylindrical surface
  • the steel sleeve 12 is cylindrical
  • the steel sleeve 12 is sleeved on the aluminum alloy.
  • the outside of the body 11 is integral with the aluminum alloy body 11
  • the aluminum alloy body 11 is provided with an axial hole for installing the shaft core assembly 2 .
  • the embodiment of the present invention adopts the aluminum alloy body 11 of low density material and the steel sleeve 12 of high rigidity to form the body assembly 1, which not only reduces the weight of the main shaft, but also ensures the overall rigidity of the main shaft and improves the drilling efficiency.
  • the aluminum alloy body 11 and the steel sleeve 12 can be connected as a whole by means of interference fit, screw connection, etc., so as to achieve relative fixation.
  • the exterior of the aluminum alloy body 11 is protected by a steel sleeve 12
  • the outer steel sleeve 12 is fixed to the aluminum alloy body 11 by two upper and lower positioning pins 13 to form the body assembly 1 .
  • This structural design achieves lightening The purpose of the spindle's own weight and the enhancement of the overall stiffness of the spindle.
  • the aluminum alloy body 11 and the steel sleeve 12 are fixed by pins 13, which further ensures the relative positional accuracy of the aluminum alloy body 11 and the steel sleeve 12, and makes the assembly of the aluminum alloy body 11 and the steel sleeve 12 more convenient.
  • the shaft core assembly 2 is disposed in the axial hole, and is supported on the aluminum alloy body 11 through the upper bearing assembly 4 and the lower bearing assembly 5 .
  • the motor assembly 3 is located in the middle or the tail of the body assembly 1 , and the motor assembly 3 is used to drive the shaft core assembly 2 to rotate. Driven by the motor assembly 3, the shaft core assembly 2 further drives the drill and other tools to rotate to realize processing.
  • the Z-axis system of the drilling machine clamps the main shaft to drill down vertically. If the verticality of the main shaft itself is not good, the drill needle is easily inclined and broken.
  • the upper bearing assembly 4 includes an upper bearing seat 41 and an upper bearing 42
  • the lower bearing assembly 5 includes a lower bearing seat 51 and a lower bearing 52
  • the upper bearing seat 41 and/or the lower bearing seat 51 It is integrated with the aluminum alloy body 11.
  • the aluminum alloy body 11 is provided with an annular boss inside the axial hole, the diameter of the axial hole is reduced at the annular boss, and the annular boss forms the upper bearing seat 41 .
  • the lower bearing seat 51 is detachably disposed on the body assembly 1 , and the lower bearing seat 51 is located below the upper bearing seat 41 . That is, in this embodiment, the upper bearing seat 41 and the aluminum alloy body 11 are integrally fabricated, the lower bearing seat 51 and the body assembly 1 adopt a split structure, and the lower bearing seat 51 is detachably disposed on the body assembly 1 .
  • the upper bearing seat 41 and the aluminum alloy body 11 are integrally fabricated, and the structure is integrated with the body, which eliminates the assembly error of the previous bearing seat as a separate part, and ensures the verticality of the main shaft.
  • a space is left between the upper bearing seat 41 and the lower bearing seat 51, the upper bearing seat 41 and the lower bearing seat 51 are separated by a certain distance in the axial direction, the motor assembly 3 is arranged in the space, and the motor
  • the assembly 3 includes a stator 31 and a rotor 32 .
  • the stator 31 is fixedly connected to the aluminum alloy body 11
  • the rotor 32 is fixedly connected to the shaft core assembly 2 .
  • the detachable lower bearing seat 51 facilitates the installation and adjustment of the shaft core assembly 2 and the motor assembly 3 .
  • the motor assembly 3 adopts a central structure, which can better meet the processing needs of high-speed drilling.
  • the upper bearing 42 and the lower bearing 52 may adopt rolling bearings or air bearing.
  • the upper bearing 42 adopts an upper air bearing
  • the lower bearing 52 adopts a lower air bearing.
  • the shaft assembly 2 is provided with a flying disc 21
  • the body assembly 1 is provided with a thrust air bearing assembly 6 that cooperates with the flying disc 21, and the body assembly 1 is provided with an upper air bearing and a lower air bearing.
  • the air passage 14 communicating between the bearing and the thrust air bearing assembly 6 .
  • a pressure air film is formed between the shaft assembly 2 and the upper air bearing, the lower air bearing and the thrust air bearing assembly 6, the supporting shaft assembly 2 is in a suspended state, and the stator 31 drives the shaft assembly 2 at high speed rotate.
  • the annular boss is provided with a bearing installation cavity 43
  • the upper air bearing is installed in the bearing installation cavity 43
  • the air path 14 of the body assembly 1 is directly connected to the bearing installation cavity 43
  • the upper air bearing is installed in the bearing installation cavity 43.
  • the upper end of the bearing is in contact with the top edge of the bearing installation cavity 43 , and the lower end is locked by the bearing pressing plate 44 .
  • the upper bearing seat 41 is made in one piece with the body assembly 1, which eliminates the assembly error of the previous air-floating spindle bearing seat as a separate part, and ensures the verticality of the spindle.
  • the flying disc 21 can be arranged at the middle, upper end or lower end of the shaft core assembly 2, for example, in the embodiment shown in FIG.
  • the lower end such a position setting, can make the thrust air bearing assembly 6 and the flying disc 21 closer to the output end of the shaft core assembly 2, and reduce the influence of the axial floating of the thrust air bearing assembly 6 on the rotation accuracy of the shaft core assembly 2.
  • the lower end of the steel sleeve 12 protrudes from the aluminum alloy body 11 , the axial dimension of the steel sleeve 12 is longer than that of the aluminum alloy body 11 , the steel sleeve 12 and the aluminum alloy body 11 form a stepped structure, and the steel sleeve 12 forms a stepped structure.
  • a mounting groove 15 is formed inside the aluminum alloy body 11, and the thrust air bearing assembly 6 is installed in the mounting groove 15, and is respectively abutted with the aluminum alloy body 11 above and the steel sleeve 12 on the outside, that is, through the steel sleeve 12 and the outer steel sleeve 12.
  • the stepped structure formed by the aluminum alloy body 11 realizes the installation and positioning of the thrust air bearing assembly 6 on the body assembly 1 , and closes the lower port of the body assembly 1 .
  • the electric spindle also includes a cooling medium flow channel and an aluminum water jacket 7 .
  • the aluminum water jacket 7 is arranged on the upper end of the body assembly 1 , and the aluminum water jacket 7 is provided with a gas interface and a cooling liquid interface.
  • the cooling medium flow channel is used for cooling the upper bearing assembly 4 and/or the lower bearing assembly 5 and/or the thrust air bearing assembly 6 and/or the motor assembly 3 .
  • the coolant is cooled by the aluminum water jacket 7 , the body assembly 1 , and the thrust bearing assembly to cool the lower bearing assembly 5 , the thrust bearing assembly, the upper bearing assembly 4 and the motor assembly 3 .
  • the shaft core assembly 2 includes a shaft core 22 and a broach assembly 23 disposed at the lower end of the shaft core 22 , and the upper end of the body assembly 1 is provided with a cutting cylinder 8 .
  • the gas punches the shaft core assembly 2 through the punching cylinder 8, so that the spindle can automatically change the tool.
  • the shaft core assembly 2 can also realize the connection between the tool and the shaft core 22 by means of clamping or the like, and ensure the tool changing function.
  • the stator 31 has a first winding 33 and a second winding 34 , that is, the electrospindle adopts a double-winding motor.
  • the first winding 33 has a set of power lines U, V, W
  • the second winding 34 has another set of power lines X, Y, Z
  • the power lines pass through the body stator wire hole 45 (see FIG. 5), molten aluminum Set the power cable through the wire hole 71 (see Figure 6), and finally lead it out through the power connector.
  • the spindle low-speed winding connection method X, Y, Z lines are short-circuited, U, V, W form three-phase (the spindle torque is large, suitable for drilling large holes at low speed).
  • the high-speed winding connection method of the spindle U, V, and W lines are connected to Z, X, and Y respectively to form a three-phase line (the spindle has a high speed and is suitable for drilling micro-holes).
  • the winding can be switched by changing the wiring method, but switching the winding by manually switching the wiring method is extremely wasteful of man-hours, and due to the large current output by the inverter to the spindle (the instantaneous current can exceed 10A), the incorrect switching of the winding is very easy to cause.
  • the embodiment of the present invention designs a set of wiring scheme of the double-winding spindle: realizes the automatic switching of high and low-speed windings of the high-speed and low-speed air-floating spindle. Referring to FIG.
  • the electric spindle also includes a first contactor 81, a second contactor The contactor 82 and the inverter 83, the first winding 33 is connected to the inverter 83, the second winding 34 is connected to the first circuit 84 and the second circuit 85, the first circuit 84 short-circuits the power line of the second winding 34, the second The circuit 85 connects the second winding 34 to the frequency converter 83 , the first contactor 81 is arranged on the first circuit 84 , and the second contactor 82 is arranged on the second circuit 85 , which are used to control the first circuit 84 and the second circuit 85 respectively. disconnection or connection.
  • the electric spindle further includes a machine tool control terminal 86 , a first output circuit 87 , a first feedback circuit 88 , a second output circuit 89 , a second feedback circuit 810 , a control circuit 811 and an auxiliary circuit 812 .
  • the first output circuit 87 is used to transmit the output signal of the machine tool control end 86 to the first contactor 81, and the first feedback circuit 88 is used to feed back the state signal of the second contactor 82 to the machine tool control end 86; the second output circuit 89 is used to transmit the output signal of the machine tool control end 86 to the second contactor 82; the second feedback circuit 810 is used to feed back the state signal of the first contactor 81 to the machine tool control end 86; the control circuit 811 is used to control the machine tool
  • the terminal 86 outputs a control signal to the frequency converter 83 after receiving the state signal of the first feedback circuit 88 or the second feedback circuit 810 .
  • the output signal of the machine tool control terminal 86 controls the action of the first contactor 81 and the second contactor 82 to realize the switching of the high-speed and low-speed high-low-speed windings of the air-floating spindle (when the first contactor 81 is closed and the second contactor 82 is not closed, then It is the spindle low-speed winding connection method; when the second contactor 82 is closed and the first contactor 81 is not closed, it is the spindle high-speed winding connection method), after the winding is switched, the feedback signal is sent to the machine tool control terminal 86 (receive the feedback signal, judge the winding Switching situation) and then control the inverter 83 to drive the spindle to run, if the winding switching (high and low-speed windings switch each other) is realized, the machine tool control terminal 86 needs to control the inverter 83 to stop the spindle in advance, and the first contactor 81, the second contact After the correct switching of the contactor 82, the invert
  • the auxiliary circuit 812 is used for the first contactor 81 and the second contactor 82 to form an interlock. That is, after power-on, the first contactor 81 and the second contactor 82 cannot be closed at the same time, so as to avoid a short circuit of the line.
  • An embodiment of the present invention also provides a drilling rig including the electric spindle in any of the above embodiments.

Abstract

A motor spindle and a drilling machine, comprising: a body assembly (1), comprising an aluminum alloy body (11) and a steel sleeve (12), the steel sleeve (12) being sleeved outside the aluminum alloy body (11) and forming a whole piece with the aluminum alloy body (11), and the aluminum alloy body (11) being provided with an axial hole; a shaft core assembly (2), provided in the axial hole and supported on the aluminum alloy body (11) by means of an upper bearing assembly (4) and a lower bearing assembly (5); and a motor assembly (3), configured to drive the shaft core assembly (2) to rotate. The upper bearing assembly (4) comprises an upper bearing seat (41) and an upper bearing (42); the lower bearing assembly (5) comprises a lower bearing seat (51) and a lower bearing (52); the upper bearing seat (41) and/or the lower bearing seat (51) are integrally manufactured together with the aluminum alloy body (11).

Description

一种电主轴和钻机An electric spindle and drilling rig 技术领域technical field
本发明用于工作主轴领域,特别是涉及一种电主轴和钻机。The invention is used in the field of working spindles, and particularly relates to an electric spindle and a drilling rig.
背景技术Background technique
随着经济发展和技术腾飞,更高加工效率的PCB钻孔机被开发出来,市面上PCB钻孔机Z轴系统移动加速度超过3G,钻孔机自身Z轴系统结构经极限优化后理论钻孔数达到800孔/min,但面临主轴重量无法降低的问题(主轴重量越大,惯性越大,PCB钻孔机极限加工效率越低),严重降低了PCB钻孔机加工效率。With economic development and technological advancement, PCB drilling machines with higher processing efficiency have been developed. The Z-axis system movement acceleration of PCB drilling machines on the market exceeds 3G, and the Z-axis system structure of the drilling machine itself is theoretically drilled after extreme optimization. The number of holes reaches 800 holes/min, but it faces the problem that the weight of the spindle cannot be reduced (the greater the weight of the spindle, the greater the inertia, and the lower the limit processing efficiency of the PCB drilling machine), which seriously reduces the processing efficiency of the PCB drilling machine.
随着电子元器件微型化和各类电器功能越来越复杂,PCB电路板的集成度也越来越高,PCB板上的微细孔(Φ0.05-Φ0.2mm)也越来越密集。PCB板是由多种不同热膨胀系数相差很大的材料(如环氧树脂、铜箔等)做成,大大增加了钻孔的难度。孔加工质量的好坏尤其是孔壁的粗糙度,直接关系到后续序沉铜、电镀的品质以及电子产品的可靠性和寿命。特别是在连续钻削的情况下,钻头和孔壁的高速摩擦使切削温度升高,电路板的树脂熔化、污斑等严重现象。为了提高密集孔的钻削效率和改善微小孔的钻削质量,必须采用超高速钻削才能解决问题。With the miniaturization of electronic components and the increasingly complex functions of various electrical appliances, the integration of PCB boards is also getting higher and higher, and the micro holes (Φ0.05-Φ0.2mm) on the PCB are becoming more and more dense. The PCB board is made of a variety of materials with different thermal expansion coefficients (such as epoxy resin, copper foil, etc.), which greatly increases the difficulty of drilling. The quality of hole processing, especially the roughness of the hole wall, is directly related to the quality of subsequent copper deposition and electroplating, as well as the reliability and life of electronic products. Especially in the case of continuous drilling, the high-speed friction between the drill bit and the hole wall increases the cutting temperature, and the resin of the circuit board is melted, stains and other serious phenomena. In order to improve the drilling efficiency of dense holes and improve the drilling quality of tiny holes, ultra-high-speed drilling must be used to solve the problem.
另外超高速钻小孔过程中,经常出现钻针断针现象,其中一大原因就是电主轴垂直度不良,无法保证高速钻孔过程钻针垂直PCB板钻孔。In addition, in the process of ultra-high-speed drilling of small holes, the phenomenon of broken needles often occurs. One of the reasons is that the verticality of the electric spindle is not good, and it is impossible to ensure that the drilling needles are perpendicular to the PCB board during the high-speed drilling process.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于至少解决现有技术中存在的技术问题之一,提供一种电主轴和钻机,降低了主轴自身重量,提高了钻孔效率的,又增强了主轴整体刚度,消除了装配误差,保证主轴垂直度。The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide an electric spindle and a drilling rig, which can reduce the weight of the spindle itself, improve the drilling efficiency, enhance the overall rigidity of the spindle, and eliminate assembly errors. , to ensure the verticality of the main axis.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
第一方面,一种电主轴,包括:In a first aspect, an electric spindle includes:
机体组件,包括铝合金机体和钢套,所述钢套套设于所述铝合金机体外部,并与所述铝合金机体形成一个整体,所述铝合金机体设有轴向孔;a body assembly, including an aluminum alloy body and a steel sleeve, the steel sleeve is sleeved outside the aluminum alloy body, and forms a whole with the aluminum alloy body, and the aluminum alloy body is provided with an axial hole;
轴芯组件,设置于所述轴向孔,并通过上轴承组件和下轴承组件支承于所述铝合金机体;The shaft core assembly is arranged in the axial hole, and is supported on the aluminum alloy body through the upper bearing assembly and the lower bearing assembly;
电机组件,用于驱动所述轴芯组件旋转;a motor assembly for driving the shaft core assembly to rotate;
其中,所述上轴承组件包括上轴承座和上轴承,所述下轴承组件包括下轴承座和下轴承,所述上轴承座和/或下轴承座与所述铝合金机体一体制作。Wherein, the upper bearing assembly includes an upper bearing seat and an upper bearing, the lower bearing assembly includes a lower bearing seat and a lower bearing, and the upper bearing seat and/or the lower bearing seat are integrally fabricated with the aluminum alloy body.
结合第一方面,在第一方面的某些实现方式中,所述铝合金机体在所述轴向孔内部设有环形凸台,所述环形凸台形成所述上轴承座,所述下轴承座可拆卸的设置于所述机体组件,所述下轴承座位于所述上轴承座下方,所述上轴承座和所述下轴承座之间留有空间,所述电机组件设置于所述空间,所述电机组件包括定子和转子,所述定子固定连接于所述铝合金机体,所述转子固定连接于所述轴芯组件。With reference to the first aspect, in some implementations of the first aspect, the aluminum alloy body is provided with an annular boss inside the axial hole, and the annular boss forms the upper bearing seat and the lower bearing The seat is detachably arranged on the body assembly, the lower bearing seat is located below the upper bearing seat, a space is left between the upper bearing seat and the lower bearing seat, and the motor assembly is arranged in the space , the motor assembly includes a stator and a rotor, the stator is fixedly connected to the aluminum alloy body, and the rotor is fixedly connected to the shaft core assembly.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,所述上轴承采用上气浮轴承,所述下轴承采用下气浮轴承,所述轴芯组件设有飞盘,所述机体组件设有与所述飞盘配合的推力气浮轴承组件,所述机体组件设有与所述上气浮轴承、所述下气浮轴承和所述推力气浮轴承组件连通的气路。In combination with the first aspect and the above implementations, in some implementations of the first aspect, the upper bearing adopts an upper air bearing, the lower bearing adopts a lower air bearing, and the shaft core assembly is provided with a flying disc, so The body assembly is provided with a thrust air bearing assembly matched with the flying disc, and the body assembly is provided with an air passage communicating with the upper air bearing, the lower air bearing and the thrust air bearing assembly.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,所述环形凸台设有轴承安装腔,所述上气浮轴承装入所述轴承安装腔,并通过轴承压板锁紧。In combination with the first aspect and the above implementations, in some implementations of the first aspect, the annular boss is provided with a bearing installation cavity, the upper air bearing is installed in the bearing installation cavity, and locked by the bearing pressure plate tight.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,所述飞盘设置于所述轴芯组件下端,所述钢套的下端凸出于所述铝合金机体,所述钢套内部于所述铝合金机体下方形成安装槽,所述推力气浮轴承组件安装于所述安装槽中,并分别与上方的所述铝合金机体和外侧的钢套抵接。In combination with the first aspect and the above implementations, in some implementations of the first aspect, the flying disc is disposed at the lower end of the shaft core assembly, the lower end of the steel sleeve protrudes from the aluminum alloy body, and the steel An installation groove is formed inside the sleeve under the aluminum alloy body, and the thrust air bearing assembly is installed in the installation groove and abuts with the aluminum alloy body above and the outer steel sleeve respectively.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,还包括:In combination with the first aspect and the foregoing implementations, in some implementations of the first aspect, further includes:
冷却介质流道,用于冷却所述上轴承组件和/或所述下轴承组件和/或推力气浮轴 承组件和/或所述电机组件。A cooling medium flow channel for cooling the upper bearing assembly and/or the lower bearing assembly and/or the thrust air bearing assembly and/or the motor assembly.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,所述轴芯组件包括轴芯和设置于所述轴芯下端的拉刀组件,所述机体组件上端设有打刀气缸。In combination with the first aspect and the above-mentioned implementations, in some implementations of the first aspect, the shaft core assembly includes a shaft core and a broach assembly disposed at the lower end of the shaft core, and the upper end of the body assembly is provided with a knife cylinder.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,所述定子具有第一绕组和第二绕组,还包括第一接触器、第二接触器和变频器,所述第一绕组与所述变频器连接,所述第二绕组外接第一电路和第二电路,所述第一电路将所述第二绕组的电源线短接,所述第二电路将所述第二绕组与所述变频器连接,所述第一接触器设置于所述第一电路,所述第二接触器设置于所述第二电路。In combination with the first aspect and the above implementations, in some implementations of the first aspect, the stator has a first winding and a second winding, and further includes a first contactor, a second contactor, and a frequency converter, the first A winding is connected to the inverter, the second winding is connected to a first circuit and a second circuit, the first circuit short-circuits the power line of the second winding, and the second circuit connects the second The winding is connected to the frequency converter, the first contactor is arranged on the first circuit, and the second contactor is arranged on the second circuit.
结合第一方面和上述实现方式,在第一方面的某些实现方式中,还包括:In combination with the first aspect and the foregoing implementations, in some implementations of the first aspect, further includes:
机床控制端;machine control terminal;
第一输出电路,用于将所述机床控制端的输出信号传递至所述第一接触器;a first output circuit for transmitting the output signal of the machine tool control end to the first contactor;
第一反馈电路,用于将所述第二接触器的状态信号反馈至所述机床控制端;a first feedback circuit for feeding back the state signal of the second contactor to the control end of the machine tool;
第二输出电路,用于将所述机床控制端的输出信号传递至所述第二接触器;a second output circuit for transmitting the output signal of the machine tool control end to the second contactor;
第二反馈电路,用于将所述第一接触器的状态信号反馈至所述机床控制端;a second feedback circuit for feeding back the state signal of the first contactor to the control end of the machine tool;
控制电路,用于在所述机床控制端收到所述第一反馈电路或所述第二反馈电路的状态信号后向所述变频器输出控制信号;a control circuit for outputting a control signal to the frequency converter after the machine tool control terminal receives the state signal of the first feedback circuit or the second feedback circuit;
辅助电路,用于所述第一接触器和所述第二接触器形成互锁。an auxiliary circuit for interlocking the first contactor and the second contactor.
第二方面,一种钻机,包括第一方面中任一实现方式所述的电主轴。In a second aspect, a drilling rig includes the electric spindle according to any one of the implementations of the first aspect.
上述技术方案中的一个技术方案至少具有如下优点或有益效果之一:One of the technical solutions in the above-mentioned technical solutions has at least one of the following advantages or beneficial effects:
本发明采用低密度材料的铝合金机体和高刚度的钢套相套接形成机体组件,既减轻了主轴自身重量,又保证了主轴的整体刚度,提高了钻孔效率。The invention adopts the aluminum alloy body of low-density material and the high-rigidity steel sleeve to form the body assembly, which not only reduces the weight of the main shaft, but also ensures the overall rigidity of the main shaft and improves the drilling efficiency.
同时,将上轴承座和/或下轴承座与铝合金机体一体制作,和机体融合一体的结构,消除了以往轴承座作为单独零件的装配误差,保证主轴垂直度,有效保证了高速钻孔过程钻针垂直度,避免出现钻针断针现象。At the same time, the upper bearing seat and/or the lower bearing seat are made integrally with the aluminum alloy body, and the structure is integrated with the body, which eliminates the assembly error of the previous bearing seat as a separate part, ensures the verticality of the main shaft, and effectively ensures the high-speed drilling process. The verticality of the drill pin prevents the drill pin from breaking.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是本发明电主轴的一个实施例结构示意图;1 is a schematic structural diagram of an embodiment of an electric spindle of the present invention;
图2是图1所示的一个实施例机体组件结构示意图;FIG. 2 is a schematic structural diagram of the body assembly of an embodiment shown in FIG. 1;
图3是图1所示的一个实施例上轴承组件结构示意图;FIG. 3 is a schematic structural diagram of the upper bearing assembly of the embodiment shown in FIG. 1;
图4是图1所示的一个实施例定子结构示意图;FIG. 4 is a schematic structural diagram of the stator of an embodiment shown in FIG. 1;
图5是图1所示的一个实施例上轴承座剖面示意图;FIG. 5 is a schematic cross-sectional view of the upper bearing seat of the embodiment shown in FIG. 1;
图6是图1所示的一个实施例铝水套剖面示意图;Fig. 6 is a schematic cross-sectional view of an embodiment of the aluminum water jacket shown in Fig. 1;
图7是图1所示的一个实施例第二绕组短接时示意图;FIG. 7 is a schematic diagram of the embodiment shown in FIG. 1 when the second winding is short-circuited;
图8是图1所示的一个实施例第二绕组与变频器连接时示意图;Fig. 8 is a schematic diagram when the second winding of the embodiment shown in Fig. 1 is connected to the frequency converter;
图9是图1所示的一个实施例电路原理示意图。FIG. 9 is a schematic diagram of the circuit principle of an embodiment shown in FIG. 1 .
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Each technical feature and overall technical solution of the invention should not be construed as limiting the protection scope of the invention.
本发明中,如果有描述到方向(上、下、左、右、前及后)时,其仅是为了便于描述本发明的技术方案,而不是指示或暗示所指的技术特征必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the present invention, if there is a description of a direction (up, down, left, right, front and rear), it is only for the convenience of describing the technical solution of the present invention, rather than indicating or implying that the technical features referred to must have specific characteristics Orientation, construction and operation in a particular orientation, and therefore should not be construed as limiting the invention.
本发明中,“若干”的含义是一个或者多个,“多个”的含义是两个以上,“大于”“小于”“超过”等理解为不包括本数;“以上”“以下”“以内”等理解为包括本数。在本发明的描述中,如果有描述到“第一”“第二”仅用于区分技术特征为目的,而不 能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the present invention, "several" means one or more, "multiple" means two or more, "greater than", "less than", "exceeding", etc. are understood as not including this number; "above", "below" and "within" " etc. are understood to include the original number. In the description of the present invention, if it is described that "first" and "second" are only used for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or implying the number of indicated technical features or Implicitly indicates the order of the indicated technical features.
本发明中,除非另有明确的限定,“设置”“安装”“连接”等词语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连;可以是固定连接,也可以是可拆卸连接,还可以是一体成型;可以是机械连接,也可以是电连接或能够互相通讯;可以是两个元件内部的连通或两个元件的相互作用关系。所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the present invention, unless otherwise clearly defined, words such as "set", "install" and "connect" should be understood in a broad sense, for example, it may be directly connected or indirectly connected through an intermediate medium; it may be a fixed connection or a The detachable connection can also be integrally formed; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be the internal communication between the two elements or the interaction relationship between the two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solutions.
其中,图1给出了本发明实施例的参考方向坐标系,以下结合图1所示的方向,对本发明的实施例进行说明。1 shows the reference direction coordinate system of the embodiment of the present invention, and the following describes the embodiment of the present invention with reference to the directions shown in FIG. 1 .
参见图1,本发明的实施例提供了一种电主轴,包括机体组件1、轴芯组件2和电机组件3。Referring to FIG. 1 , an embodiment of the present invention provides an electric spindle, which includes a body assembly 1 , a shaft core assembly 2 and a motor assembly 3 .
因同等体积,材料密度越低,质量越小,现有技术中绝大多数电主轴都是钢制机体,导致主轴自身重量太大。参见图1、图2,本发明实施例的机体组件1包括铝合金机体11和钢套12,铝合金机体11外周形成圆柱面,钢套12呈圆筒状,钢套12套设于铝合金机体11外部,并与铝合金机体11形成一个整体,铝合金机体11设有轴向孔,用于安装轴芯组件2。本发明的实施例采用低密度材料的铝合金机体11和高刚度的钢套12相套接形成机体组件1,既减轻了主轴自身重量,又保证了主轴的整体刚度,提高了钻孔效率。Due to the same volume, the lower the material density is, the smaller the mass is. Most of the electric spindles in the prior art are made of steel, resulting in too much weight of the spindle itself. 1 and 2, the body assembly 1 of the embodiment of the present invention includes an aluminum alloy body 11 and a steel sleeve 12. The outer circumference of the aluminum alloy body 11 forms a cylindrical surface, the steel sleeve 12 is cylindrical, and the steel sleeve 12 is sleeved on the aluminum alloy. The outside of the body 11 is integral with the aluminum alloy body 11 , and the aluminum alloy body 11 is provided with an axial hole for installing the shaft core assembly 2 . The embodiment of the present invention adopts the aluminum alloy body 11 of low density material and the steel sleeve 12 of high rigidity to form the body assembly 1, which not only reduces the weight of the main shaft, but also ensures the overall rigidity of the main shaft and improves the drilling efficiency.
其中,铝合金机体11和钢套12可采用过盈配合、螺纹连接等方式连接为一个整体,实现相对固定。例如在图2所示的实施例中,铝合金机体11外部采用钢套12保护,外部钢套12通过上下两定位销钉13与铝合金机体11进行固定,组成机体组件1,该结构设计实现减轻主轴自身重量和增强了主轴整体刚度的目的。同时,铝合金机体11和钢套12采用销钉13实现固定,进一步保证了铝合金机体11和钢套12的相对位置精度,而且使铝合金机体11和钢套12装配更加便捷。Among them, the aluminum alloy body 11 and the steel sleeve 12 can be connected as a whole by means of interference fit, screw connection, etc., so as to achieve relative fixation. For example, in the embodiment shown in FIG. 2 , the exterior of the aluminum alloy body 11 is protected by a steel sleeve 12 , and the outer steel sleeve 12 is fixed to the aluminum alloy body 11 by two upper and lower positioning pins 13 to form the body assembly 1 . This structural design achieves lightening The purpose of the spindle's own weight and the enhancement of the overall stiffness of the spindle. At the same time, the aluminum alloy body 11 and the steel sleeve 12 are fixed by pins 13, which further ensures the relative positional accuracy of the aluminum alloy body 11 and the steel sleeve 12, and makes the assembly of the aluminum alloy body 11 and the steel sleeve 12 more convenient.
参见图1,轴芯组件2设置于轴向孔,并通过上轴承组件4和下轴承组件5支承于铝合金机体11。电机组件3位于机体组件1中部或尾部,电机组件3用于驱动轴芯组件2旋转。轴芯组件2在电机组件3驱动下,进一步带动钻头等刀具旋转,实现加工。Referring to FIG. 1 , the shaft core assembly 2 is disposed in the axial hole, and is supported on the aluminum alloy body 11 through the upper bearing assembly 4 and the lower bearing assembly 5 . The motor assembly 3 is located in the middle or the tail of the body assembly 1 , and the motor assembly 3 is used to drive the shaft core assembly 2 to rotate. Driven by the motor assembly 3, the shaft core assembly 2 further drives the drill and other tools to rotate to realize processing.
实际加工中,钻孔机Z轴系统抱夹住主轴垂直向下钻孔,若主轴自身垂直度不良,钻针极易倾斜断针。参见图1,本发明的实施例中,上轴承组件4包括上轴承座41和上轴承42,下轴承组件5包括下轴承座51和下轴承52,上轴承座41和/或下轴承座51与铝合金机体11一体制作。通过将上轴承座41和/或下轴承座51与铝合金机体11一体制作,和机体融合一体的结构,消除了以往轴承座作为单独零件的装配误差,保证主轴垂直度,有效保证了高速钻孔过程钻针垂直度,避免出现钻针断针现象。In actual processing, the Z-axis system of the drilling machine clamps the main shaft to drill down vertically. If the verticality of the main shaft itself is not good, the drill needle is easily inclined and broken. 1 , in the embodiment of the present invention, the upper bearing assembly 4 includes an upper bearing seat 41 and an upper bearing 42 , the lower bearing assembly 5 includes a lower bearing seat 51 and a lower bearing 52 , and the upper bearing seat 41 and/or the lower bearing seat 51 It is integrated with the aluminum alloy body 11. By integrating the upper bearing seat 41 and/or the lower bearing seat 51 with the aluminum alloy body 11 and integrating the body, the assembly error of the previous bearing seat as a separate part is eliminated, the verticality of the main shaft is ensured, and the high-speed drilling is effectively guaranteed. The verticality of the drill needle during the hole process can avoid the phenomenon of the drill needle breaking.
在一些实施例中,参见图1、图2,铝合金机体11在轴向孔内部设有环形凸台,轴向孔在环形凸台处孔径减小,环形凸台形成上轴承座41。下轴承座51则可拆卸的设置于机体组件1,下轴承座51位于上轴承座41下方。即该实施例中,上轴承座41与铝合金机体11一体制作,下轴承座51与机体组件1采用分体式结构,下轴承座51可拆卸的设置于机体组件1。该实施例通过将上轴承座41与铝合金机体11一体制作,和机体融合一体的结构,消除了以往轴承座作为单独零件的装配误差,保证主轴垂直度。In some embodiments, referring to FIGS. 1 and 2 , the aluminum alloy body 11 is provided with an annular boss inside the axial hole, the diameter of the axial hole is reduced at the annular boss, and the annular boss forms the upper bearing seat 41 . The lower bearing seat 51 is detachably disposed on the body assembly 1 , and the lower bearing seat 51 is located below the upper bearing seat 41 . That is, in this embodiment, the upper bearing seat 41 and the aluminum alloy body 11 are integrally fabricated, the lower bearing seat 51 and the body assembly 1 adopt a split structure, and the lower bearing seat 51 is detachably disposed on the body assembly 1 . In this embodiment, the upper bearing seat 41 and the aluminum alloy body 11 are integrally fabricated, and the structure is integrated with the body, which eliminates the assembly error of the previous bearing seat as a separate part, and ensures the verticality of the main shaft.
进一步的,参见图1,上轴承座41和下轴承座51之间留有空间,上轴承座41和下轴承座51在轴向上隔开一定距离,电机组件3设置于该空间中,电机组件3包括定子31和转子32,定子31固定连接于铝合金机体11,转子32固定连接于轴芯组件2。可拆卸的下轴承座51方便轴芯组件2、电机组件3的安装和调节。同时,电机组件3采用中置结构,更能够满足高速钻孔的加工需要。Further, referring to FIG. 1, a space is left between the upper bearing seat 41 and the lower bearing seat 51, the upper bearing seat 41 and the lower bearing seat 51 are separated by a certain distance in the axial direction, the motor assembly 3 is arranged in the space, and the motor The assembly 3 includes a stator 31 and a rotor 32 . The stator 31 is fixedly connected to the aluminum alloy body 11 , and the rotor 32 is fixedly connected to the shaft core assembly 2 . The detachable lower bearing seat 51 facilitates the installation and adjustment of the shaft core assembly 2 and the motor assembly 3 . At the same time, the motor assembly 3 adopts a central structure, which can better meet the processing needs of high-speed drilling.
上轴承42、下轴承52可采用滚动轴承或气浮轴承,例如在图1所示的实施例中,上轴承42采用上气浮轴承,下轴承52采用下气浮轴承。为了承担轴芯组件的轴向力,轴芯组件2设有飞盘21,机体组件1设有与飞盘21配合的推力气浮轴承组件6,机体组件1设有与上气浮轴承、下气浮轴承和推力气浮轴承组件6连通的气路14。通过外 部供气,轴芯组件2与上气浮轴承、下气浮轴承和推力气浮轴承组件6之间形成压力气膜,支承轴芯组件2处于悬浮状态,定子31驱动轴芯组件2高速旋转。The upper bearing 42 and the lower bearing 52 may adopt rolling bearings or air bearing. For example, in the embodiment shown in FIG. 1 , the upper bearing 42 adopts an upper air bearing, and the lower bearing 52 adopts a lower air bearing. In order to bear the axial force of the shaft assembly, the shaft assembly 2 is provided with a flying disc 21, the body assembly 1 is provided with a thrust air bearing assembly 6 that cooperates with the flying disc 21, and the body assembly 1 is provided with an upper air bearing and a lower air bearing. The air passage 14 communicating between the bearing and the thrust air bearing assembly 6 . Through external air supply, a pressure air film is formed between the shaft assembly 2 and the upper air bearing, the lower air bearing and the thrust air bearing assembly 6, the supporting shaft assembly 2 is in a suspended state, and the stator 31 drives the shaft assembly 2 at high speed rotate.
进一步的,参见图2、图3,环形凸台设有轴承安装腔43,上气浮轴承装入轴承安装腔43,机体组件1的气路14直接接入轴承安装腔43,上气浮轴承的上端与轴承安装腔43的顶部边缘抵接,下端通过轴承压板44锁紧。上轴承座41与机体组件1一体制作,消除了以往气浮主轴轴承座作为单独零件的装配误差,保证了主轴垂直度。Further, referring to Figures 2 and 3, the annular boss is provided with a bearing installation cavity 43, the upper air bearing is installed in the bearing installation cavity 43, the air path 14 of the body assembly 1 is directly connected to the bearing installation cavity 43, and the upper air bearing is installed in the bearing installation cavity 43. The upper end of the bearing is in contact with the top edge of the bearing installation cavity 43 , and the lower end is locked by the bearing pressing plate 44 . The upper bearing seat 41 is made in one piece with the body assembly 1, which eliminates the assembly error of the previous air-floating spindle bearing seat as a separate part, and ensures the verticality of the spindle.
飞盘21可设置于轴芯组件2的中部、上端或下端,例如在图1所示的实施例中,飞盘21设置于轴芯组件2下端,推力气浮轴承组件6对应设置于机体组件1的下端,这样的位置设置,能够使推力气浮轴承组件6和飞盘21更加靠近轴芯组件2的输出端,降低推力气浮轴承组件6的轴向浮动对于轴芯组件2旋转精度的影响。The flying disc 21 can be arranged at the middle, upper end or lower end of the shaft core assembly 2, for example, in the embodiment shown in FIG. The lower end, such a position setting, can make the thrust air bearing assembly 6 and the flying disc 21 closer to the output end of the shaft core assembly 2, and reduce the influence of the axial floating of the thrust air bearing assembly 6 on the rotation accuracy of the shaft core assembly 2.
进一步的,参见图1,钢套12的下端凸出于铝合金机体11,钢套12的轴向尺寸比铝合金机体11更长,钢套12和铝合金机体11形成阶梯状结构,钢套12内部于铝合金机体11下方形成安装槽15,推力气浮轴承组件6安装于安装槽15中,并分别与上方的铝合金机体11和外侧的钢套12抵接,即通过钢套12和铝合金机体11形成的阶梯状结构实现推力气浮轴承组件6在机体组件1上的安装定位,并封闭机体组件1的下端口。Further, referring to FIG. 1 , the lower end of the steel sleeve 12 protrudes from the aluminum alloy body 11 , the axial dimension of the steel sleeve 12 is longer than that of the aluminum alloy body 11 , the steel sleeve 12 and the aluminum alloy body 11 form a stepped structure, and the steel sleeve 12 forms a stepped structure. 12. A mounting groove 15 is formed inside the aluminum alloy body 11, and the thrust air bearing assembly 6 is installed in the mounting groove 15, and is respectively abutted with the aluminum alloy body 11 above and the steel sleeve 12 on the outside, that is, through the steel sleeve 12 and the outer steel sleeve 12. The stepped structure formed by the aluminum alloy body 11 realizes the installation and positioning of the thrust air bearing assembly 6 on the body assembly 1 , and closes the lower port of the body assembly 1 .
参见图1,电主轴还包括冷却介质流道和铝水套7,铝水套7设置于机体组件1的上端,铝水套7设有气体接口和冷却液接口。冷却介质流道用于冷却上轴承组件4和/或下轴承组件5和/或推力气浮轴承组件6和/或电机组件3。工作中,冷却液由铝水套7、机体组件1、进入推力轴承组件对下轴承组件5、推力轴承组件、上轴承组件4与电机组件3进行冷却。Referring to FIG. 1 , the electric spindle also includes a cooling medium flow channel and an aluminum water jacket 7 . The aluminum water jacket 7 is arranged on the upper end of the body assembly 1 , and the aluminum water jacket 7 is provided with a gas interface and a cooling liquid interface. The cooling medium flow channel is used for cooling the upper bearing assembly 4 and/or the lower bearing assembly 5 and/or the thrust air bearing assembly 6 and/or the motor assembly 3 . During operation, the coolant is cooled by the aluminum water jacket 7 , the body assembly 1 , and the thrust bearing assembly to cool the lower bearing assembly 5 , the thrust bearing assembly, the upper bearing assembly 4 and the motor assembly 3 .
在一些实施例中,轴芯组件2包括轴芯22和设置于轴芯22下端的拉刀组件23,机体组件1上端设有打刀气缸8。气体通过打刀气缸8对轴芯组件2进行打刀,使主轴实现自动换刀。In some embodiments, the shaft core assembly 2 includes a shaft core 22 and a broach assembly 23 disposed at the lower end of the shaft core 22 , and the upper end of the body assembly 1 is provided with a cutting cylinder 8 . The gas punches the shaft core assembly 2 through the punching cylinder 8, so that the spindle can automatically change the tool.
可以理解的是,轴芯组件2还可以通过卡接等方式实现刀具与轴芯22的连接,并保证换刀功能。It can be understood that, the shaft core assembly 2 can also realize the connection between the tool and the shaft core 22 by means of clamping or the like, and ensure the tool changing function.
现有技术中常用气浮高速PCB钻孔机电主轴往往不能同时兼顾大孔和小孔,能钻大孔的主轴不能加工小孔(转速上不去),能钻小孔的主轴不能钻大孔(低速功率低)除了因气浮轴芯、轴承等性能还很难达到高标准要求外,更面临电机的选用及电机外部接线方式等的重大挑战。在一些实施例中,参见图4-图8,定子31具有第一绕组33和第二绕组34,即电主轴采用双绕组电机。第一绕组33具有一组电源线U、V、W,第二绕组34具有另一组电源线X、Y、Z,电源线穿过机体定子线过线孔45(见图5)、铝水套电源线过线孔71(见图6),最后经电源接头引出。参见图7,主轴低速绕组接法:X、Y、Z线短接,U、V、W自成三相(主轴扭矩大,适合低转速钻大孔)。参见图8,主轴高速绕组接法:U、V、W线分别与Z、X、Y相接形成三相线(主轴高转速,适合钻微孔)。In the prior art, the commonly used air-floating high-speed PCB drilling electromechanical spindles cannot take into account both large holes and small holes at the same time. The spindle that can drill large holes cannot process small holes (the speed cannot increase), and the spindle that can drill small holes cannot drill large holes. (Low power at low speed) In addition to the fact that it is difficult to meet high standards due to the performance of air-floating shaft cores and bearings, it is also faced with major challenges such as selection of motors and external wiring methods of motors. In some embodiments, referring to FIGS. 4-8 , the stator 31 has a first winding 33 and a second winding 34 , that is, the electrospindle adopts a double-winding motor. The first winding 33 has a set of power lines U, V, W, the second winding 34 has another set of power lines X, Y, Z, the power lines pass through the body stator wire hole 45 (see FIG. 5), molten aluminum Set the power cable through the wire hole 71 (see Figure 6), and finally lead it out through the power connector. See Figure 7, the spindle low-speed winding connection method: X, Y, Z lines are short-circuited, U, V, W form three-phase (the spindle torque is large, suitable for drilling large holes at low speed). Referring to Figure 8, the high-speed winding connection method of the spindle: U, V, and W lines are connected to Z, X, and Y respectively to form a three-phase line (the spindle has a high speed and is suitable for drilling micro-holes).
实际应用中,通过改变接线方式可切换绕组,但通过手动切换接线方式切换绕组极其浪费工时,且因变频器输出到主轴的电流较大(瞬时电流可超过10A),绕组未正确切换极易导致安全事故,因此本发明的实施例设计出一套双绕组主轴的接线方案:实现高、低速气浮主轴的高低速绕组自动切换,参见图9,电主轴还包括第一接触器81、第二接触器82和变频器83,第一绕组33与变频器83连接,第二绕组34外接第一电路84和第二电路85,第一电路84将第二绕组34的电源线短接,第二电路85将第二绕组34与变频器83连接,第一接触器81设置于第一电路84,第二接触器82设置于第二电路85,分别用于控制第一电路84、第二电路85的断开或连接。In practical applications, the winding can be switched by changing the wiring method, but switching the winding by manually switching the wiring method is extremely wasteful of man-hours, and due to the large current output by the inverter to the spindle (the instantaneous current can exceed 10A), the incorrect switching of the winding is very easy to cause. Safety accident, so the embodiment of the present invention designs a set of wiring scheme of the double-winding spindle: realizes the automatic switching of high and low-speed windings of the high-speed and low-speed air-floating spindle. Referring to FIG. 9, the electric spindle also includes a first contactor 81, a second contactor The contactor 82 and the inverter 83, the first winding 33 is connected to the inverter 83, the second winding 34 is connected to the first circuit 84 and the second circuit 85, the first circuit 84 short-circuits the power line of the second winding 34, the second The circuit 85 connects the second winding 34 to the frequency converter 83 , the first contactor 81 is arranged on the first circuit 84 , and the second contactor 82 is arranged on the second circuit 85 , which are used to control the first circuit 84 and the second circuit 85 respectively. disconnection or connection.
进一步的,参见图9,电主轴还包括机床控制端86、第一输出电路87、第一反馈电路88、第二输出电路89、第二反馈电路810、控制电路811和辅助电路812。第一输出电路87用于将机床控制端86的输出信号传递至第一接触器81,第一反馈电路88用于将第二接触器82的状态信号反馈至机床控制端86;第二输出电路89用于将机床 控制端86的输出信号传递至第二接触器82;第二反馈电路810用于将第一接触器81的状态信号反馈至机床控制端86;控制电路811用于在机床控制端86收到第一反馈电路88或第二反馈电路810的状态信号后向变频器83输出控制信号。机床控制端86输出信号控制第一接触器81、第二接触器82动作,实现气浮主轴的高、低速高低速绕组切换(当第一接触器81闭合,第二接触器82未闭合,则为主轴低速绕组接法;当第二接触器82闭合,第一接触器81未闭合,则为主轴高速绕组接法),绕组切换后则反馈信号到机床控制端86(接收反馈信号,判断绕组切换情况)进而控制变频器83驱动主轴运行,如实现绕组切换(高、低速绕组互相切换),则机床控制端86需提前控制变频器83停止主轴,待执行第一接触器81、第二接触器82的正确切换后再控制变频器83驱动主轴运行,避免通电时接触器切换产生电弧,实现了安全、快速、准确地切换电机绕组。通过上诉方案实现通过一台气浮电主轴钻极大孔和微小孔。Further, referring to FIG. 9 , the electric spindle further includes a machine tool control terminal 86 , a first output circuit 87 , a first feedback circuit 88 , a second output circuit 89 , a second feedback circuit 810 , a control circuit 811 and an auxiliary circuit 812 . The first output circuit 87 is used to transmit the output signal of the machine tool control end 86 to the first contactor 81, and the first feedback circuit 88 is used to feed back the state signal of the second contactor 82 to the machine tool control end 86; the second output circuit 89 is used to transmit the output signal of the machine tool control end 86 to the second contactor 82; the second feedback circuit 810 is used to feed back the state signal of the first contactor 81 to the machine tool control end 86; the control circuit 811 is used to control the machine tool The terminal 86 outputs a control signal to the frequency converter 83 after receiving the state signal of the first feedback circuit 88 or the second feedback circuit 810 . The output signal of the machine tool control terminal 86 controls the action of the first contactor 81 and the second contactor 82 to realize the switching of the high-speed and low-speed high-low-speed windings of the air-floating spindle (when the first contactor 81 is closed and the second contactor 82 is not closed, then It is the spindle low-speed winding connection method; when the second contactor 82 is closed and the first contactor 81 is not closed, it is the spindle high-speed winding connection method), after the winding is switched, the feedback signal is sent to the machine tool control terminal 86 (receive the feedback signal, judge the winding Switching situation) and then control the inverter 83 to drive the spindle to run, if the winding switching (high and low-speed windings switch each other) is realized, the machine tool control terminal 86 needs to control the inverter 83 to stop the spindle in advance, and the first contactor 81, the second contact After the correct switching of the contactor 82, the inverter 83 is controlled to drive the main shaft to run, so as to avoid arcing caused by the switching of the contactor when the power is turned on, and realize the safe, fast and accurate switching of the motor windings. Drilling of very large and small holes through an air-floating electric spindle is achieved through the appeal scheme.
其中,辅助电路812用于第一接触器81和第二接触器82形成互锁。即通电后第一接触器81、第二接触器82不能同时闭合,避免出现线路短路。Wherein, the auxiliary circuit 812 is used for the first contactor 81 and the second contactor 82 to form an interlock. That is, after power-on, the first contactor 81 and the second contactor 82 cannot be closed at the same time, so as to avoid a short circuit of the line.
本发明的实施例还提供了一种钻机,包括以上任一实施例中的电主轴。An embodiment of the present invention also provides a drilling rig including the electric spindle in any of the above embodiments.
在本说明书的描述中,参考术语“示例”、“实施例”或“一些实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, a description with reference to the terms "example", "embodiment" or "some embodiments" etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can also make equivalent modifications or replacements without departing from the spirit of the present invention, and these equivalent modifications or replacements are included in the claims of the present application. within a limited range.

Claims (10)

  1. 一种电主轴,其特征在于,包括:An electric spindle, characterized in that, comprising:
    机体组件,包括铝合金机体和钢套,所述钢套套设于所述铝合金机体外部,并与所述铝合金机体形成一个整体,所述铝合金机体设有轴向孔;a body assembly, including an aluminum alloy body and a steel sleeve, the steel sleeve is sleeved outside the aluminum alloy body, and forms a whole with the aluminum alloy body, and the aluminum alloy body is provided with an axial hole;
    轴芯组件,设置于所述轴向孔,并通过上轴承组件和下轴承组件支承于所述铝合金机体;The shaft core assembly is arranged in the axial hole, and is supported on the aluminum alloy body through the upper bearing assembly and the lower bearing assembly;
    电机组件,用于驱动所述轴芯组件旋转;a motor assembly for driving the shaft core assembly to rotate;
    其中,所述上轴承组件包括上轴承座和上轴承,所述下轴承组件包括下轴承座和下轴承,所述上轴承座和/或下轴承座与所述铝合金机体一体制作。Wherein, the upper bearing assembly includes an upper bearing seat and an upper bearing, the lower bearing assembly includes a lower bearing seat and a lower bearing, and the upper bearing seat and/or the lower bearing seat are integrally fabricated with the aluminum alloy body.
  2. 根据权利要求1所述的电主轴,其特征在于,所述铝合金机体在所述轴向孔内部设有环形凸台,所述环形凸台形成所述上轴承座,所述下轴承座可拆卸的设置于所述机体组件,所述下轴承座位于所述上轴承座下方,所述上轴承座和所述下轴承座之间留有空间,所述电机组件设置于所述空间,所述电机组件包括定子和转子,所述定子固定连接于所述铝合金机体,所述转子固定连接于所述轴芯组件。The electric spindle according to claim 1, wherein the aluminum alloy body is provided with an annular boss inside the axial hole, the annular boss forms the upper bearing seat, and the lower bearing seat can be The disassembled is arranged on the body assembly, the lower bearing seat is located below the upper bearing seat, a space is left between the upper bearing seat and the lower bearing seat, and the motor assembly is arranged in the space, so The motor assembly includes a stator and a rotor, the stator is fixedly connected to the aluminum alloy body, and the rotor is fixedly connected to the shaft core assembly.
  3. 根据权利要求2所述的电主轴,其特征在于,所述上轴承采用上气浮轴承,所述下轴承采用下气浮轴承,所述轴芯组件设有飞盘,所述机体组件设有与所述飞盘配合的推力气浮轴承组件,所述机体组件设有与所述上气浮轴承、所述下气浮轴承和所述推力气浮轴承组件连通的气路。The electric spindle according to claim 2, wherein the upper bearing adopts an upper air bearing, the lower bearing adopts a lower air bearing, the shaft core assembly is provided with a flying disc, and the body assembly is provided with a In the thrust air bearing assembly matched with the flying disc, the body assembly is provided with an air passage communicating with the upper air bearing, the lower air bearing and the thrust air bearing assembly.
  4. 根据权利要求3所述的电主轴,其特征在于,所述环形凸台设有轴承安装腔,所述上气浮轴承装入所述轴承安装腔,并通过轴承压板锁紧。The electric spindle according to claim 3, wherein the annular boss is provided with a bearing installation cavity, and the upper air bearing is installed in the bearing installation cavity and locked by a bearing pressure plate.
  5. 根据权利要求3所述的电主轴,其特征在于,所述飞盘设置于所述轴芯组件下端,所述钢套的下端凸出于所述铝合金机体,所述钢套内部于所述铝合金机体下方形成安装槽,所述推力气浮轴承组件安装于所述安装槽中,并分别与上方的所述铝合金机体和外侧的钢套抵接。The electric spindle according to claim 3, wherein the flying disc is arranged at the lower end of the shaft core assembly, the lower end of the steel sleeve protrudes from the aluminum alloy body, and the steel sleeve is inside the aluminum alloy body. An installation groove is formed under the alloy body, and the thrust air bearing assembly is installed in the installation groove and abuts with the aluminum alloy body above and the outer steel sleeve respectively.
  6. 根据权利要求3所述的电主轴,其特征在于,还包括:The electric spindle according to claim 3, characterized in that, further comprising:
    冷却介质流道,用于冷却所述上轴承组件和/或所述下轴承组件和/或推力气浮轴承组件和/或所述电机组件。A cooling medium flow channel for cooling the upper bearing assembly and/or the lower bearing assembly and/or the thrust air bearing assembly and/or the motor assembly.
  7. 根据权利要求1所述的电主轴,其特征在于,所述轴芯组件包括轴芯和设置于所述轴芯下端的拉刀组件,所述机体组件上端设有打刀气缸。The electric spindle according to claim 1, wherein the shaft core assembly comprises a shaft core and a broach assembly disposed at the lower end of the shaft core, and the upper end of the body assembly is provided with a cutter cylinder.
  8. 根据权利要求2所述的电主轴,其特征在于,所述定子具有第一绕组和第二绕组,还包括第一接触器、第二接触器和变频器,所述第一绕组与所述变频器连接,所述第二绕组外接第一电路和第二电路,所述第一电路将所述第二绕组的电源线短接,所述第二电路将所述第二绕组与所述变频器连接,所述第一接触器设置于所述第一电路,所述第二接触器设置于所述第二电路。The electric spindle according to claim 2, wherein the stator has a first winding and a second winding, and further comprises a first contactor, a second contactor and a frequency converter, the first winding and the frequency converter The second winding is connected to a first circuit and a second circuit, the first circuit short-circuits the power line of the second winding, and the second circuit connects the second winding to the inverter connection, the first contactor is arranged on the first circuit, and the second contactor is arranged on the second circuit.
  9. 根据权利要求8所述的电主轴,其特征在于,还包括:The electric spindle according to claim 8, characterized in that, further comprising:
    机床控制端;Machine tool control terminal;
    第一输出电路,用于将所述机床控制端的输出信号传递至所述第一接触器;a first output circuit for transmitting the output signal of the machine tool control end to the first contactor;
    第一反馈电路,用于将所述第二接触器的状态信号反馈至所述机床控制端;a first feedback circuit for feeding back the state signal of the second contactor to the control end of the machine tool;
    第二输出电路,用于将所述机床控制端的输出信号传递至所述第二接触器;a second output circuit for transmitting the output signal of the machine tool control end to the second contactor;
    第二反馈电路,用于将所述第一接触器的状态信号反馈至所述机床控制端;a second feedback circuit for feeding back the state signal of the first contactor to the machine tool control end;
    控制电路,用于在所述机床控制端收到所述第一反馈电路或所述第二反馈电路的状态信号后向所述变频器输出控制信号;a control circuit for outputting a control signal to the frequency converter after the machine tool control terminal receives the state signal of the first feedback circuit or the second feedback circuit;
    辅助电路,用于所述第一接触器和所述第二接触器形成互锁。an auxiliary circuit for interlocking the first contactor and the second contactor.
  10. 一种钻机,其特征在于,包括权利要求1~9中任一项所述的电主轴。A drilling rig is characterized by comprising the electric spindle according to any one of claims 1 to 9.
PCT/CN2021/092492 2021-02-25 2021-05-08 Motor spindle and drilling machine WO2022178980A1 (en)

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