WO2022178710A1 - Textile steaming box capable of improving dyeing quality of raw material - Google Patents

Textile steaming box capable of improving dyeing quality of raw material Download PDF

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Publication number
WO2022178710A1
WO2022178710A1 PCT/CN2021/077635 CN2021077635W WO2022178710A1 WO 2022178710 A1 WO2022178710 A1 WO 2022178710A1 CN 2021077635 W CN2021077635 W CN 2021077635W WO 2022178710 A1 WO2022178710 A1 WO 2022178710A1
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Prior art keywords
steam
branch pipe
pipe
valve
barrel
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PCT/CN2021/077635
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French (fr)
Chinese (zh)
Inventor
吴海生
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苏州汪永亨丝绸科技文化有限公司
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Priority to PCT/CN2021/077635 priority Critical patent/WO2022178710A1/en
Priority to DE212021000014.2U priority patent/DE212021000014U1/en
Publication of WO2022178710A1 publication Critical patent/WO2022178710A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D06B19/0035Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/12Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means

Definitions

  • the utility model relates to the technical field of textile steamers, in particular to a textile steamer capable of improving the dyeing quality of raw materials.
  • Dyeing means dyeing the color, also known as coloring, which refers to the use of chemical or other methods to affect the substance itself. to color it.
  • coloring refers to the use of chemical or other methods to affect the substance itself. to color it.
  • objects can be rendered in various colors that people need by dyeing.
  • the coloring of cloth raw materials is not uniform after preliminary dyeing. Therefore, it is necessary to process the dyed cloth to make the color of the cloth more uniform.
  • the textile steamer is generated.
  • the textile steamer is to put the preliminarily dyed cloth into the steamer, and use high temperature water vapor to increase the temperature of the dye attached to the cloth, so that the dye is transferred to the inside of the cloth fiber to achieve color fixing.
  • the steam temperature in the existing textile steam box is not constant, and the steam generating device has a low efficiency in generating steam, resulting in uneven color fastness of the cloth, increasing the non-qualified rate of the cloth, and seriously affecting the product quality of the cloth.
  • the utility model proposes a textile steamer that can improve the dyeing quality of raw materials. Longer time, high efficiency of steam generation inside the steamer, so that the temperature inside the steamer is always constant; at the same time, the dyed fabric has a longer time in contact with steam inside the steamer, which greatly improves the color fastness of the dyed fabric , increasing the qualified rate of the product.
  • the utility model provides a textile steamer capable of improving the dyeing quality of raw materials, comprising a steamer, a first steam table, a second steam table, a first branch pipe and a second branch pipe;
  • a number of guide rollers are arranged in the steaming box, and a boom is arranged in the steaming box;
  • the first steam table is located inside the steaming box and is connected with the lower end of the boom, and the direction of the air outlet of the first steam table is downward;
  • the steaming box is provided with a support plate, the second steam table is located above the support plate and is connected to the support plate, and the direction of the air outlet of the second steam table is upward;
  • a first connection pipe is arranged between the first steam table and the second steam table, and the first connection One end of the pipe is communicated with the inside of the first steam table, and the other end of the first connecting pipe is communicated with the inside of the second steam table;
  • the lower end of the second steam table is provided with a second connecting pipe, and the second connecting pipe is connected with the second steam table.
  • the inside of the platform is communicated, the other end of the second connecting pipe passes through the support plate, and one end of the second connecting pipe passes through the support plate to connect to the first t
  • the inside of the steam box is also provided with a water pump, a first steam barrel, a second steam barrel and a controller;
  • the first steam barrel is provided with a first heating block and a first liquid level sensor;
  • the first branch pipe is provided with a first valve, and the first A branch pipe is connected with the first tee, and the other end of the first branch pipe is communicated with the inside of the first steam barrel;
  • a second heating block and a second liquid level sensor are arranged inside the second steam barrel; Two valves, the second branch pipe is connected with the other end of the first tee, and the other end of the second branch pipe is connected with the interior of the second steam barrel;
  • the water outlet of the pump is connected to the water outlet pipe, the other end of the water outlet pipe is connected to the second tee, and the two branch ports of the second tee are respectively connected to the third branch pipe and the fourth branch pipe;
  • the third branch pipe is provided with a third valve, and the third branch pipe is provided with a third valve.
  • the other ends of the three branch pipes are communicated with the inside of the first steam barrel;
  • the fourth branch pipe is provided with a fourth valve, and the other end of the fourth branch pipe is communicated with the inside of the second steam barrel.
  • a heating plate is also provided around the interior of the steamer.
  • the steam box is provided with a feed slot and a discharge slot.
  • the first steam table and the second steam table are placed symmetrically, and both the first steam table and the second steam table are provided with several air holes.
  • the first valve, the second valve, the water pump, the first heating block, the first liquid level sensor, the third valve, the fourth valve, the second heating block and the second liquid level sensor are all connected in communication with the controller.
  • the bottom of the steamer is further provided with four supporting legs.
  • the heating plate keeps the temperature inside the steaming box constant, and the guide rollers guide the cloth into the steaming box in an S shape, which prolongs the time of the cloth in the steaming box;
  • the first steam barrel and the second steam barrel alternately supply steam to ensure the The efficiency of providing steam inside the box;
  • the liquid level sensor can timely judge the remaining amount of water in the steam barrel, close the valve in time, prevent dry burning, and prolong the service life of the steam barrel;
  • the utility model has better airtightness, higher color fixing efficiency, simple structure, easy disassembly and assembly, convenient cleaning and maintenance, and at the same time, the utility model has low cost and is suitable for wide popularization.
  • FIG. 1 is a schematic structural diagram of a textile steamer capable of improving the dyeing quality of raw materials proposed by the utility model.
  • a textile steamer capable of improving the dyeing quality of raw materials proposed by the present utility model includes a steamer 1, a first steam table 6, a second steam table 9, a first branch pipe 12 and a second branch pipe 15;
  • a number of guide rollers 4 are arranged in the steam box 1, and a hanger rod 5 is arranged in the steam box 1;
  • the first steam table 6 is located inside the steam box 1 and is connected with the lower end of the hanger rod 5, and the direction of the air outlet of the first steam table 6 Downward;
  • the steam box 1 is provided with a support plate 10,
  • the second steam table 9 is located above the support plate 10 and is connected to the support plate 10, and the direction of the air outlet of the second steam table is upward;
  • a first connecting pipe 7 is arranged between the steam tables 9, one end of the first connecting pipe 7 is communicated with the inside of the first steam table 6, and the other end of the first connecting pipe 7 is communicated with the inside of the second steam table 9;
  • the lower end of the second steam table 9 is provided with a second connection pipe 14, the second connection pipe 14 communicates with the interior of the second steam table 9, the other end of the second connection pipe 14 passes through the support plate 10, and the second connection pipe 14 passes through One
  • a water pump 17, a first steam drum 19, a second steam drum 27 and a controller 30 are also provided inside the steam box 1; a first heating block 20 and a first liquid level sensor 21 are arranged inside the first steam drum 19; a first branch pipe 12 is provided with a first valve 13, the first branch pipe 12 is connected with the first three-way 11, and the other end of the first branch pipe 12 is communicated with the interior of the first steam barrel 19; the second steam barrel 27 is provided with a second heating Block 28 and the second liquid level sensor 29; the second branch pipe 15 is provided with a second valve 16, the second branch pipe 15 is connected with the other end of the first three-way 11, and the other end of the second branch pipe 15 is connected with the second steam barrel 27 Internal connectivity;
  • the water outlet of the water pump 17 is connected to the water outlet pipe 18, the other end of the water outlet pipe 18 is connected to the second tee 24, and the two branch ports of the second tee 24 are respectively connected to the third branch pipe 22 and the fourth branch pipe 25;
  • a third valve 23 is provided, and the other end of the third branch pipe 22 is communicated with the interior of the first steam barrel 19;
  • the fourth branch pipe 25 is provided with a fourth valve 26, and the other end of the fourth branch pipe 25 is connected with the second steam barrel 27 internal communication.
  • a heating plate 2 is also provided around the interior of the steaming box 1, and the heating plate 2 keeps the interior of the steaming box 1 at a high temperature, prolonging the time that the steam is stored in the steaming box in the form of gas.
  • the steam box 1 is provided with a feeding chute 3 and a discharging chute 8 .
  • first steam table 6 and the second steam table 9 are placed symmetrically, and the first steam table 6 and the second steam table 9 are both provided with a number of air holes, so that the dyed cloth can be exposed to both sides at the same time.
  • the effect of steam ensures the consistency of the temperature on both sides of the cloth.
  • the first valve 13 , the second valve 16 , the water pump 17 , the first heating block 20 , the first liquid level sensor 21 , the third valve 23 , the fourth valve 26 , the second heating block 28 and the second liquid level sensor 29 are connected to the controller 30 in communication.
  • the bottom of the steamer 1 is further provided with four support legs 31 .
  • the heating plate 2 when the operator turns on the power switch, the heating plate 2, the first heating block 20 and the second heating block 28 start to work. After the steam is generated, the first valve 13 is opened, and the steam passes through the first branch pipe 12 and the second connecting pipe 14. Entering the first steam table 6 and the second steam table 9, the operator puts the cloth into the steaming box 1 from the feeding chute 3, the guide roller 4 guides the cloth into the steaming box 1 as shown in the figure, and the high-temperature steam solidifies the cloth.
  • the heating plate 2 heats the inside of the steaming box 1, so that the internal temperature of the steaming box 1 is constant, so that the color fixing efficiency of the cloth is higher, and the color fixing effect is better; handler;
  • the controller 30 controls the first valve 13 to close, and the first heating block 20 continues to heat; the second valve 16 opens, switches When the second steam barrel 27 supplies steam for the steam box 1, the water pump 17 injects water into the first steam barrel 19.
  • the controller 30 controls the second valve 16 to close, and the second heating block 28 continues to heat; the first valve 16 opens, switches to The first steam barrel 19 supplies steam for the steam box 1;
  • the first steam barrel 19 and the second steam barrel 27 alternately provide steam for the inside of the steam box 1, which ensures the constant amount of steam inside the steam box 1; and the alternate use of the two steam barrels prolongs the service life of the steam barrel; at the same time, this
  • the utility model has the advantages of simple structure, convenient operation, high color fixing efficiency and low production cost, and is convenient for wide popularization and use.

Abstract

A textile steaming box capable of improving dyeing quality of a raw material, comprising a steaming box, a first steam table, a second steam table, a first branch pipe, and a second branch pipe. A plurality of guide rollers are arranged in the steaming box, and suspension rods are arranged in the steaming box; the first steam table is located in the steaming box and connected to the lower ends of the suspension rods, and the second steam table is located above a supporting plate and connected to the supporting plate; a first connection pipe is provided between the first steam table and the second steam table, and the lower end of the second steam table is provided with a second connection pipe; a water pump, a first steam drum, a second steam drum, and a controller are further arranged in the steaming box; a water outlet pipe is connected to a second three-way piece, and two branch ports of the second three-way piece are respectively connected to a third branch pipe and a fourth branch pipe; and the other end of the third branch pipe is communicated with the interior of the first steam drum, and the other end of the fourth branch pipe is communicated with the interior of the second steam drum. The present utility model can always keep sufficient steam, and can store the steam in a gaseous form in the steaming box for a long time, thereby improving the uniformity and quality of cloth dyeing.

Description

一种能够提高原料染色质量的纺织蒸箱A textile steamer capable of improving the dyeing quality of raw materials 技术领域technical field
本实用新型涉及纺织蒸箱技术领域,尤其涉及一种能够提高原料染色质量的纺织蒸箱。The utility model relates to the technical field of textile steamers, in particular to a textile steamer capable of improving the dyeing quality of raw materials.
背景技术Background technique
在现代化服装或者布料加工生产中,为了实现服装和布料颜色的多样性,需要对布匹原料进行染色处理,染色即染上颜色,也称上色,是指用化学的或其他的方法影响物质本身而使其着色。在技术允许的条件下,通过染色可以使物体呈现出人们所需要的各种颜色。然而在工业化染色的过程中,布匹原料经过初步染色之后,着色并不均匀,因此,需要对染色之后的布匹进行加工处理,使布匹的颜色更均匀。而对染色后的布匹进行加工处理时,纺织蒸箱由此产生。纺织蒸箱是将初步染色处理后的布匹放入蒸箱内部,利用高温的水蒸气使布匹上附着的染料温度上升,从而使染料向布匹纤维内部转移达到固色作用。而现有的纺织蒸箱内蒸汽温度不恒定,且蒸汽产生装置产生蒸汽的效率较低,导致布匹色牢度不均匀,使布匹的不合格率升高,严重影响了布匹的产品质量。In modern clothing or fabric processing and production, in order to achieve the diversity of clothing and fabric colors, it is necessary to dye the fabric raw materials. Dyeing means dyeing the color, also known as coloring, which refers to the use of chemical or other methods to affect the substance itself. to color it. Under the conditions allowed by technology, objects can be rendered in various colors that people need by dyeing. However, in the process of industrial dyeing, the coloring of cloth raw materials is not uniform after preliminary dyeing. Therefore, it is necessary to process the dyed cloth to make the color of the cloth more uniform. When the dyed cloth is processed, the textile steamer is generated. The textile steamer is to put the preliminarily dyed cloth into the steamer, and use high temperature water vapor to increase the temperature of the dye attached to the cloth, so that the dye is transferred to the inside of the cloth fiber to achieve color fixing. However, the steam temperature in the existing textile steam box is not constant, and the steam generating device has a low efficiency in generating steam, resulting in uneven color fastness of the cloth, increasing the non-qualified rate of the cloth, and seriously affecting the product quality of the cloth.
实用新型内容Utility model content
(一)实用新型目的(1) Purpose of utility model
为解决背景技术中存在的技术问题,本实用新型提出一种能够提高原料染色质量的纺织蒸箱,本实用新型结构简单,空间密闭性更高,且蒸汽在蒸箱内以气体的形态保存的时间更长,蒸箱内部产生蒸汽的效率高,使蒸箱内部的温度始终恒定;同时染色后的布匹在蒸箱内部接触蒸汽的时间更长,极大的提高了染色后布料的色牢度,增加了产品的合格率。In order to solve the technical problems existing in the background technology, the utility model proposes a textile steamer that can improve the dyeing quality of raw materials. Longer time, high efficiency of steam generation inside the steamer, so that the temperature inside the steamer is always constant; at the same time, the dyed fabric has a longer time in contact with steam inside the steamer, which greatly improves the color fastness of the dyed fabric , increasing the qualified rate of the product.
(二)技术方案(2) Technical solutions
本实用新型提出了一种能够提高原料染色质量的纺织蒸箱,包括蒸箱、第一蒸汽台、第二蒸汽台、第一支管和第二支管;The utility model provides a textile steamer capable of improving the dyeing quality of raw materials, comprising a steamer, a first steam table, a second steam table, a first branch pipe and a second branch pipe;
蒸箱内设有若干导向辊,蒸箱内设有吊杆;第一蒸汽台位于蒸箱内部并与吊杆的下端连接,且第一蒸汽台的出气孔方向朝下;蒸箱内设有支撑板,第二蒸汽台位于支撑板上方并与支撑板连接,且第二蒸汽台的出气孔方向朝上;第一蒸汽台与第二蒸汽台之间设有第一连接管,第一连接管的一端与第一蒸汽台的内部连通,且第一连接管的另一端与第二蒸汽台的内部连通;第二蒸汽台的下端设有第二连接管,第二连接管与第二蒸汽台的内部连通,第二连接管的另一端穿过支撑板,且第二连接管穿过支撑板的一端连接第一三通;A number of guide rollers are arranged in the steaming box, and a boom is arranged in the steaming box; the first steam table is located inside the steaming box and is connected with the lower end of the boom, and the direction of the air outlet of the first steam table is downward; the steaming box is provided with a support plate, the second steam table is located above the support plate and is connected to the support plate, and the direction of the air outlet of the second steam table is upward; a first connection pipe is arranged between the first steam table and the second steam table, and the first connection One end of the pipe is communicated with the inside of the first steam table, and the other end of the first connecting pipe is communicated with the inside of the second steam table; the lower end of the second steam table is provided with a second connecting pipe, and the second connecting pipe is connected with the second steam table. The inside of the platform is communicated, the other end of the second connecting pipe passes through the support plate, and one end of the second connecting pipe passes through the support plate to connect to the first tee;
蒸箱内部还设有水泵、第一蒸汽桶、第二蒸汽桶和控制器;第一蒸汽桶内部设有第一加热块和第一液位传感器;第一支管上设有第一阀门,第一支管与第一三通连接,且第一支管的另一端与第一蒸汽桶的内部连通;第二蒸汽桶内部设有第二加热块和第二液位传感器;第二支管上设有第二阀门,第二支管与第一三通的另一端连接,且第二支管的另一端与第二蒸汽桶的内部连通;The inside of the steam box is also provided with a water pump, a first steam barrel, a second steam barrel and a controller; the first steam barrel is provided with a first heating block and a first liquid level sensor; the first branch pipe is provided with a first valve, and the first A branch pipe is connected with the first tee, and the other end of the first branch pipe is communicated with the inside of the first steam barrel; a second heating block and a second liquid level sensor are arranged inside the second steam barrel; Two valves, the second branch pipe is connected with the other end of the first tee, and the other end of the second branch pipe is connected with the interior of the second steam barrel;
水泵的出水口连接出水管,出水管的另一端连接第二三通,第二三通的两个分支口分别连接第三支管和第四支管;第三支管上设有第三阀门,且第三支管的另一端与第一蒸汽桶的内部连通;第四支管上设有第四阀门,且第四支管的另一端与第二蒸汽桶的内部连通。The water outlet of the pump is connected to the water outlet pipe, the other end of the water outlet pipe is connected to the second tee, and the two branch ports of the second tee are respectively connected to the third branch pipe and the fourth branch pipe; the third branch pipe is provided with a third valve, and the third branch pipe is provided with a third valve. The other ends of the three branch pipes are communicated with the inside of the first steam barrel; the fourth branch pipe is provided with a fourth valve, and the other end of the fourth branch pipe is communicated with the inside of the second steam barrel.
优选的,蒸箱内部四周还设有加热板。Preferably, a heating plate is also provided around the interior of the steamer.
优选的,蒸箱上设有进料槽和出料槽。Preferably, the steam box is provided with a feed slot and a discharge slot.
优选的,第一蒸汽台和第二蒸汽台对称放置,且第一蒸汽台和第二蒸汽台上均设有若干气孔。Preferably, the first steam table and the second steam table are placed symmetrically, and both the first steam table and the second steam table are provided with several air holes.
优选的,第一阀门、第二阀门、水泵、第一加热块、第一液位传感器、第三阀门、第四阀门、第二加热块和第二液位传感器均与控制器通讯连接。Preferably, the first valve, the second valve, the water pump, the first heating block, the first liquid level sensor, the third valve, the fourth valve, the second heating block and the second liquid level sensor are all connected in communication with the controller.
优选的,蒸箱的底部还设有四个支撑腿。Preferably, the bottom of the steamer is further provided with four supporting legs.
本实用新型的上述技术方案具有如下有益的技术效果:The above-mentioned technical scheme of the present utility model has the following beneficial technical effects:
加热板使蒸箱内部的温度始终保持恒定,导向辊将布匹呈S型导入蒸箱内部,延长了布匹在蒸箱内部的时间;第一蒸汽桶和第二蒸汽桶交替供蒸汽,保证为蒸箱内部提供蒸汽的高效性;液位传感器能够及时判断蒸汽桶内部水的剩余量,及时关闭阀门,防止干烧,延长了蒸汽桶的使用寿命;The heating plate keeps the temperature inside the steaming box constant, and the guide rollers guide the cloth into the steaming box in an S shape, which prolongs the time of the cloth in the steaming box; the first steam barrel and the second steam barrel alternately supply steam to ensure the The efficiency of providing steam inside the box; the liquid level sensor can timely judge the remaining amount of water in the steam barrel, close the valve in time, prevent dry burning, and prolong the service life of the steam barrel;
本实用新型密闭性更好,固色效率更高,并且结构简单,易于拆装,方便清理和维护,同时本实用新型成本低,适合广泛推广。The utility model has better airtightness, higher color fixing efficiency, simple structure, easy disassembly and assembly, convenient cleaning and maintenance, and at the same time, the utility model has low cost and is suitable for wide popularization.
附图说明Description of drawings
图1为本实用新型提出的一种能够提高原料染色质量的纺织蒸箱的结构示意图。FIG. 1 is a schematic structural diagram of a textile steamer capable of improving the dyeing quality of raw materials proposed by the utility model.
附图标记:1、蒸箱;2、加热板;3、进料槽;4、导向辊;5、吊杆;6、第一蒸汽台;7、第一连接管;8、出料槽;9、第二蒸汽台;10、支撑板;11、第一三通;12、第一支管;13、第一阀门;14、第二连接管;15、第二支管;16、第二阀门;17、水泵;18、出水管;19、第一蒸汽桶;20、第一加热块;21、第一液位传感器;22、第三支管;23、第三阀门;24、第二三通;25;第四支管;26、第四阀门;27、第二蒸汽桶;28、第二加热块;29、第二液位传感器;30、控制器;31、支撑腿。Reference numerals: 1. Steaming box; 2. Heating plate; 3. Feeding chute; 4. Guide roller; 5. Boom; 6. First steam table; 7. First connecting pipe; 8. Discharging chute; 9. The second steam stage; 10. The support plate; 11. The first tee; 12. The first branch pipe; 13, the first valve; 14, the second connecting pipe; 15, the second branch pipe; 16, the second valve; 17, water pump; 18, water outlet pipe; 19, first steam barrel; 20, first heating block; 21, first liquid level sensor; 22, third branch pipe; 23, third valve; 24, second tee; 25; the fourth branch pipe; 26, the fourth valve; 27, the second steam barrel; 28, the second heating block; 29, the second liquid level sensor; 30, the controller; 31, the support leg.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是 示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below in conjunction with the specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.
如图1所示,本实用新型提出的一种能够提高原料染色质量的纺织蒸箱,包括蒸箱1、第一蒸汽台6、第二蒸汽台9、第一支管12和第二支管15;As shown in FIG. 1 , a textile steamer capable of improving the dyeing quality of raw materials proposed by the present utility model includes a steamer 1, a first steam table 6, a second steam table 9, a first branch pipe 12 and a second branch pipe 15;
蒸箱1内设有若干导向辊4,蒸箱1内设有吊杆5;第一蒸汽台6位于蒸箱1内部并与吊杆5的下端连接,且第一蒸汽台6的出气孔方向朝下;蒸箱1内设有支撑板10,第二蒸汽台9位于支撑板10上方并与支撑板10连接,且第二蒸汽台的出气孔方向朝上;第一蒸汽台6与第二蒸汽台9之间设有第一连接管7,第一连接管7的一端与第一蒸汽台6的内部连通,且第一连接管7的另一端与第二蒸汽台9的内部连通;第二蒸汽台9的下端设有第二连接管14,第二连接管14与第二蒸汽台9的内部连通,第二连接管14的另一端穿过支撑板10,且第二连接管14穿过支撑板10的一端连接第一三通11;A number of guide rollers 4 are arranged in the steam box 1, and a hanger rod 5 is arranged in the steam box 1; the first steam table 6 is located inside the steam box 1 and is connected with the lower end of the hanger rod 5, and the direction of the air outlet of the first steam table 6 Downward; the steam box 1 is provided with a support plate 10, the second steam table 9 is located above the support plate 10 and is connected to the support plate 10, and the direction of the air outlet of the second steam table is upward; the first steam table 6 and the second steam table A first connecting pipe 7 is arranged between the steam tables 9, one end of the first connecting pipe 7 is communicated with the inside of the first steam table 6, and the other end of the first connecting pipe 7 is communicated with the inside of the second steam table 9; The lower end of the second steam table 9 is provided with a second connection pipe 14, the second connection pipe 14 communicates with the interior of the second steam table 9, the other end of the second connection pipe 14 passes through the support plate 10, and the second connection pipe 14 passes through One end of the support plate 10 is connected to the first tee 11;
蒸箱1内部还设有水泵17、第一蒸汽桶19、第二蒸汽桶27和控制器30;第一蒸汽桶19内部设有第一加热块20和第一液位传感器21;第一支管12上设有第一阀门13,第一支管12与第一三通11连接,且第一支管12的另一端与第一蒸汽桶19的内部连通;第二蒸汽桶27内部设有第二加热块28和第二液位传感器29;第二支管15上设有第二阀门16,第二支管15与第一三通11的另一端连接,且第二支管15的另一端与第二蒸汽桶27的内部连通;A water pump 17, a first steam drum 19, a second steam drum 27 and a controller 30 are also provided inside the steam box 1; a first heating block 20 and a first liquid level sensor 21 are arranged inside the first steam drum 19; a first branch pipe 12 is provided with a first valve 13, the first branch pipe 12 is connected with the first three-way 11, and the other end of the first branch pipe 12 is communicated with the interior of the first steam barrel 19; the second steam barrel 27 is provided with a second heating Block 28 and the second liquid level sensor 29; the second branch pipe 15 is provided with a second valve 16, the second branch pipe 15 is connected with the other end of the first three-way 11, and the other end of the second branch pipe 15 is connected with the second steam barrel 27 Internal connectivity;
水泵17的出水口连接出水管18,出水管18的另一端连接第二三通24,第二三通24的两个分支口分别连接第三支管22和第四支管25;第三支管22上设有第三阀门23,且第三支管22的另一端与第一蒸汽桶19的内部连通;第四支管25上设有第四阀门26,且第四支管25的另一端与第二蒸汽桶27的内部连通。The water outlet of the water pump 17 is connected to the water outlet pipe 18, the other end of the water outlet pipe 18 is connected to the second tee 24, and the two branch ports of the second tee 24 are respectively connected to the third branch pipe 22 and the fourth branch pipe 25; A third valve 23 is provided, and the other end of the third branch pipe 22 is communicated with the interior of the first steam barrel 19; the fourth branch pipe 25 is provided with a fourth valve 26, and the other end of the fourth branch pipe 25 is connected with the second steam barrel 27 internal communication.
在一个可选的实施例中,蒸箱1内部四周还设有加热板2,加热板2使蒸箱 1内部始终保持高温,延长了蒸汽在蒸箱内以气体形态保存的时间。In an optional embodiment, a heating plate 2 is also provided around the interior of the steaming box 1, and the heating plate 2 keeps the interior of the steaming box 1 at a high temperature, prolonging the time that the steam is stored in the steaming box in the form of gas.
在一个可选的实施例中,蒸箱1上设有进料槽3和出料槽8。In an optional embodiment, the steam box 1 is provided with a feeding chute 3 and a discharging chute 8 .
在一个可选的实施例中,第一蒸汽台6和第二蒸汽台9对称放置,且第一蒸汽台6和第二蒸汽台9上均设有若干气孔,使染色后的布匹两面同时受蒸汽作用,保证布匹两面温度的一致性。In an optional embodiment, the first steam table 6 and the second steam table 9 are placed symmetrically, and the first steam table 6 and the second steam table 9 are both provided with a number of air holes, so that the dyed cloth can be exposed to both sides at the same time. The effect of steam ensures the consistency of the temperature on both sides of the cloth.
在一个可选的实施例中,第一阀门13、第二阀门16、水泵17、第一加热块20、第一液位传感器21、第三阀门23、第四阀门26、第二加热块28和第二液位传感器29均与控制器30通讯连接。In an optional embodiment, the first valve 13 , the second valve 16 , the water pump 17 , the first heating block 20 , the first liquid level sensor 21 , the third valve 23 , the fourth valve 26 , the second heating block 28 and the second liquid level sensor 29 are connected to the controller 30 in communication.
在一个可选的实施例中,蒸箱1的底部还设有四个支撑腿31。In an optional embodiment, the bottom of the steamer 1 is further provided with four support legs 31 .
本实用新型中,操作者打开电源开关,加热板2、第一加热块20和第二加热块28开始工作,蒸汽产生后第一阀门13打开,蒸汽通过第一支管12和第二连接管14进入第一蒸汽台6和第二蒸汽台9,操作者将布匹从进料槽3放入蒸箱1内部,导向辊4将布匹按图示方式导入蒸箱1内部,高温蒸汽对布匹进行固色;加热板2为蒸箱1内部加热,使蒸箱1内部温度恒定,从而使布匹固色效率更高,固色效果更好;固色后的布匹从出料槽8出来,进入下一处理程序;In the present invention, when the operator turns on the power switch, the heating plate 2, the first heating block 20 and the second heating block 28 start to work. After the steam is generated, the first valve 13 is opened, and the steam passes through the first branch pipe 12 and the second connecting pipe 14. Entering the first steam table 6 and the second steam table 9, the operator puts the cloth into the steaming box 1 from the feeding chute 3, the guide roller 4 guides the cloth into the steaming box 1 as shown in the figure, and the high-temperature steam solidifies the cloth. The heating plate 2 heats the inside of the steaming box 1, so that the internal temperature of the steaming box 1 is constant, so that the color fixing efficiency of the cloth is higher, and the color fixing effect is better; handler;
当第一蒸汽桶19内部的第一液位传感器21检测到液位达到一定的低值时,控制器30控制第一阀门13关闭,第一加热块20持续加热;第二阀门16开启,切换到第二蒸汽桶27为蒸箱1供蒸汽,同时水泵17向第一蒸汽桶19内部注水,当第一液位传感器21检测到液位达到一定的高值时,水泵17停止注水;同样的,当第二蒸汽桶27内第二液位传感器检测到液位达到一定的低值时,控制器30控制第二阀门16关闭,第二加热块28持续加热;第一阀门16开启,切换到第一蒸汽桶19为蒸箱1供蒸汽;When the first liquid level sensor 21 inside the first steam bucket 19 detects that the liquid level reaches a certain low value, the controller 30 controls the first valve 13 to close, and the first heating block 20 continues to heat; the second valve 16 opens, switches When the second steam barrel 27 supplies steam for the steam box 1, the water pump 17 injects water into the first steam barrel 19. When the first liquid level sensor 21 detects that the liquid level reaches a certain high value, the water pump 17 stops water injection; the same , when the second liquid level sensor in the second steam bucket 27 detects that the liquid level reaches a certain low value, the controller 30 controls the second valve 16 to close, and the second heating block 28 continues to heat; the first valve 16 opens, switches to The first steam barrel 19 supplies steam for the steam box 1;
第一蒸汽桶19和第二蒸汽桶27交替为蒸箱1内部提供蒸汽,保证了蒸箱1 内部蒸汽量的恒定;并且两个蒸汽桶的交替使用延长了蒸汽桶的使用寿命;同时,本实用新型结构简单,操作方便,固色效率高,生产成本还低,便于广泛的推广使用。The first steam barrel 19 and the second steam barrel 27 alternately provide steam for the inside of the steam box 1, which ensures the constant amount of steam inside the steam box 1; and the alternate use of the two steam barrels prolongs the service life of the steam barrel; at the same time, this The utility model has the advantages of simple structure, convenient operation, high color fixing efficiency and low production cost, and is convenient for wide popularization and use.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that, the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, but not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.

Claims (6)

  1. 一种能够提高原料染色质量的纺织蒸箱,其特征在于,包括蒸箱(1)、第一蒸汽台(6)、第二蒸汽台(9)、第一支管(12)和第二支管(15);A textile steamer capable of improving the dyeing quality of raw materials, characterized in that it comprises a steamer (1), a first steam stage (6), a second steam stage (9), a first branch pipe (12) and a second branch pipe ( 15);
    蒸箱(1)内设有若干导向辊(4),蒸箱(1)内设有吊杆(5);第一蒸汽台(6)位于蒸箱(1)内部并与吊杆(5)的下端连接,且第一蒸汽台(6)的出气孔方向朝下;蒸箱(1)内设有支撑板(10),第二蒸汽台(9)位于支撑板(10)上方并与支撑板(10)连接,且第二蒸汽台的出气孔方向朝上;第一蒸汽台(6)与第二蒸汽台(9)之间设有第一连接管(7),第一连接管(7)的一端与第一蒸汽台(6)的内部连通,且第一连接管(7)的另一端与第二蒸汽台(9)的内部连通;第二蒸汽台(9)的下端设有第二连接管(14),第二连接管(14)与第二蒸汽台(9)的内部连通,第二连接管(14)的另一端穿过支撑板(10),且第二连接管(14)穿过支撑板(10)的一端连接第一三通(11);A plurality of guide rollers (4) are arranged in the steaming box (1), and a boom (5) is arranged in the steaming box (1); The lower end of the steam table (6) is connected, and the direction of the air outlet of the first steam table (6) is downward; the steam box (1) is provided with a support plate (10), and the second steam table (9) is located above the support plate (10) and is connected to the support plate (10). The plates (10) are connected, and the direction of the air outlet of the second steam table is upward; a first connection pipe (7) is provided between the first steam table (6) and the second steam table (9), and the first connection pipe ( One end of 7) is communicated with the interior of the first steam stage (6), and the other end of the first connecting pipe (7) is communicated with the interior of the second steam stage (9); the lower end of the second steam stage (9) is provided with A second connection pipe (14), the second connection pipe (14) communicates with the inside of the second steam stage (9), the other end of the second connection pipe (14) passes through the support plate (10), and the second connection pipe (14) (14) connecting the first tee (11) through one end of the support plate (10);
    蒸箱(1)内部还设有水泵(17)、第一蒸汽桶(19)、第二蒸汽桶(27)和控制器(30);第一蒸汽桶(19)内部设有第一加热块(20)和第一液位传感器(21);第一支管(12)上设有第一阀门(13),第一支管(12)与第一三通(11)连接,且第一支管(12)的另一端与第一蒸汽桶(19)的内部连通;第二蒸汽桶(27)内部设有第二加热块(28)和第二液位传感器(29);第二支管(15)上设有第二阀门(16),第二支管(15)与第一三通(11)的另一端连接,且第二支管(15)的另一端与第二蒸汽桶(27)的内部连通;A water pump (17), a first steam barrel (19), a second steam barrel (27) and a controller (30) are also arranged inside the steam box (1); a first heating block is arranged inside the first steam barrel (19) (20) and a first liquid level sensor (21); a first valve (13) is provided on the first branch pipe (12), the first branch pipe (12) is connected with the first tee (11), and the first branch pipe ( The other end of 12) is communicated with the inside of the first steam barrel (19); the second steam barrel (27) is provided with a second heating block (28) and a second liquid level sensor (29) inside; the second branch pipe (15) There is a second valve (16) on it, the second branch pipe (15) is connected with the other end of the first tee (11), and the other end of the second branch pipe (15) is communicated with the inside of the second steam barrel (27) ;
    水泵(17)的出水口连接出水管(18),出水管(18)的另一端连接第二三通(24),第二三通(24)的两个分支口分别连接第三支管(22)和第四支管(25);第三支管(22)上设有第三阀门(23),且第三支管(22)的另一端与第一蒸汽桶(19)的内部连通;第四支管(25)上设有第四阀门(26), 且第四支管(25)的另一端与第二蒸汽桶(27)的内部连通。The water outlet of the water pump (17) is connected to the water outlet pipe (18), the other end of the water outlet pipe (18) is connected to the second tee (24), and the two branch ports of the second tee (24) are respectively connected to the third branch pipe (22). ) and the fourth branch pipe (25); the third branch pipe (22) is provided with a third valve (23), and the other end of the third branch pipe (22) is communicated with the interior of the first steam barrel (19); the fourth branch pipe (25) is provided with a fourth valve (26), and the other end of the fourth branch pipe (25) communicates with the inside of the second steam barrel (27).
  2. 根据权利要求1所述的一种能够提高原料染色质量的纺织蒸箱,其特征在于,蒸箱(1)内部四周还设有加热板(2)。A textile steamer capable of improving the dyeing quality of raw materials according to claim 1, characterized in that a heating plate (2) is also provided around the interior of the steamer (1).
  3. 根据权利要求1所述的一种能够提高原料染色质量的纺织蒸箱,其特征在于,蒸箱(1)上设有进料槽(3)和出料槽(8)。A textile steamer capable of improving the dyeing quality of raw materials according to claim 1, characterized in that the steamer (1) is provided with a feed slot (3) and a discharge slot (8).
  4. 根据权利要求1所述的一种能够提高原料染色质量的纺织蒸箱,其特征在于,第一蒸汽台(6)和第二蒸汽台(9)对称放置,且第一蒸汽台(6)和第二蒸汽台(9)上均设有若干气孔。A textile steamer capable of improving the dyeing quality of raw materials according to claim 1, characterized in that the first steam table (6) and the second steam table (9) are placed symmetrically, and the first steam table (6) and the second steam table (9) are placed symmetrically. The second steam table (9) is provided with several air holes.
  5. 根据权利要求1所述的一种能够提高原料染色质量的纺织蒸箱,其特征在于,第一阀门(13)、第二阀门(16)、水泵(17)、第一加热块(20)、第一液位传感器(21)、第三阀门(23)、第四阀门(26)、第二加热块(28)和第二液位传感器(29)均与控制器(30)通讯连接。A textile steamer capable of improving the dyeing quality of raw materials according to claim 1, characterized in that the first valve (13), the second valve (16), the water pump (17), the first heating block (20), The first liquid level sensor (21), the third valve (23), the fourth valve (26), the second heating block (28) and the second liquid level sensor (29) are all connected in communication with the controller (30).
  6. 根据权利要求1所述的一种能够提高原料染色质量的纺织蒸箱,其特征在于,蒸箱(1)的底部还设有四个支撑腿(31)。A textile steamer capable of improving the dyeing quality of raw materials according to claim 1, characterized in that, the bottom of the steamer (1) is further provided with four support legs (31).
PCT/CN2021/077635 2021-02-24 2021-02-24 Textile steaming box capable of improving dyeing quality of raw material WO2022178710A1 (en)

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DE212021000014.2U DE212021000014U1 (en) 2021-02-24 2021-02-24 A textile steam box to improve the dyeing quality of raw materials

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CN202298170U (en) * 2011-10-27 2012-07-04 安徽工程大学 Fabric printing and dyeing steaming device
CN202705717U (en) * 2012-07-18 2013-01-30 鲁丰织染有限公司 Color development steam box for dyeing and weaving
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CN206512440U (en) * 2017-02-28 2017-09-22 青岛奥洛思新材料有限公司 A kind of kiering mechanism for cotton pretreatment
CN206570540U (en) * 2017-03-27 2017-10-20 张家港市德胜染整有限责任公司 A kind of excessively soft production line of continuous yarn steaming
CN107366109A (en) * 2017-08-30 2017-11-21 安徽万方织染有限公司 A kind of loop steamer
CN210856624U (en) * 2019-11-08 2020-06-26 东莞厚恒丝绸有限公司 Cloth steaming box with inside and periphery heating

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202298170U (en) * 2011-10-27 2012-07-04 安徽工程大学 Fabric printing and dyeing steaming device
CN202705717U (en) * 2012-07-18 2013-01-30 鲁丰织染有限公司 Color development steam box for dyeing and weaving
CN106637771A (en) * 2017-02-28 2017-05-10 青岛奥洛思新材料有限公司 Long vehicle low-temperature steaming technology for fiber textiles and equipment
CN206512440U (en) * 2017-02-28 2017-09-22 青岛奥洛思新材料有限公司 A kind of kiering mechanism for cotton pretreatment
CN206570540U (en) * 2017-03-27 2017-10-20 张家港市德胜染整有限责任公司 A kind of excessively soft production line of continuous yarn steaming
CN107366109A (en) * 2017-08-30 2017-11-21 安徽万方织染有限公司 A kind of loop steamer
CN210856624U (en) * 2019-11-08 2020-06-26 东莞厚恒丝绸有限公司 Cloth steaming box with inside and periphery heating

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