WO2022168444A1 - Resinous oriented film and filling packaging body using same - Google Patents
Resinous oriented film and filling packaging body using same Download PDFInfo
- Publication number
- WO2022168444A1 WO2022168444A1 PCT/JP2021/045867 JP2021045867W WO2022168444A1 WO 2022168444 A1 WO2022168444 A1 WO 2022168444A1 JP 2021045867 W JP2021045867 W JP 2021045867W WO 2022168444 A1 WO2022168444 A1 WO 2022168444A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin film
- stretched resin
- film
- indentation
- longitudinal direction
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title abstract description 6
- 238000007373 indentation Methods 0.000 claims abstract description 99
- 210000000883 ear external Anatomy 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims description 175
- 239000011347 resin Substances 0.000 claims description 175
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000010438 heat treatment Methods 0.000 abstract description 20
- 230000001954 sterilising effect Effects 0.000 abstract description 11
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 10
- 238000004804 winding Methods 0.000 abstract description 8
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 25
- 239000005033 polyvinylidene chloride Substances 0.000 description 25
- -1 polyethylene Polymers 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000007789 sealing Methods 0.000 description 8
- 230000004888 barrier function Effects 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 229910001882 dioxygen Inorganic materials 0.000 description 6
- 235000021067 refined food Nutrition 0.000 description 6
- 239000012760 heat stabilizer Substances 0.000 description 5
- 241000251468 Actinopterygii Species 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 235000013580 sausages Nutrition 0.000 description 4
- 231100000241 scar Toxicity 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 208000032544 Cicatrix Diseases 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 239000002313 adhesive film Substances 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 230000037387 scars Effects 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 229920006257 Heat-shrinkable film Polymers 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 125000005907 alkyl ester group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000015220 hamburgers Nutrition 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000019465 surimi Nutrition 0.000 description 2
- 238000010558 suspension polymerization method Methods 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 240000002129 Malva sylvestris Species 0.000 description 1
- 235000006770 Malva sylvestris Nutrition 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229920001986 Vinylidene chloride-vinyl chloride copolymer Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004209 oxidized polyethylene wax Substances 0.000 description 1
- 235000013873 oxidized polyethylene wax Nutrition 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 235000014059 processed cheese Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
- B65D75/5827—Tear-lines provided in a wall portion
- B65D75/5833—Tear-lines provided in a wall portion for tearing out a portion of the wall
- B65D75/5838—Tear-lines provided in a wall portion for tearing out a portion of the wall combined with separate fixed tearing means, e.g. tabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/04—Articles or materials wholly enclosed in single sheets or wrapper blanks
- B65D75/20—Articles or materials wholly enclosed in single sheets or wrapper blanks in sheets or blanks doubled around contents and having their opposed free margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/52—Details
- B65D75/58—Opening or contents-removing devices added or incorporated during package manufacture
- B65D75/5827—Tear-lines provided in a wall portion
- B65D75/585—Tear-lines provided in a wall portion the tear-lines being broken by deformation or bending
Definitions
- the present invention relates to a stretched resin film and a filled package using the same.
- Filled packages filled with contents such as solid or pasty processed foods such as sausages, cheeses, hamburgers, and uirou are usually obtained by longitudinally sealing both side edges extending in the longitudinal direction of a strip-shaped resin film.
- the inside of the formed cylindrical resin film having a vertical seal portion extending in the longitudinal direction is filled with the content such as the processed food, and both ends of the cylindrical resin film in the longitudinal direction are covered with aluminum.
- the structure is bundled and sealed by metal wire clips such as wire clips or lateral sealing films (reinforcement tapes) or other means.
- Resins that form the cylindrical resin film provided in the filling package include polyolefin resins (polyethylene, polypropylene, etc.), polyamide resins (nylon-6, etc.), polyester resins (polyethylene terephthalate, etc.), polychlorinated Vinyl-based resins, polyvinylidene chloride-based resins, and the like are used, and polyvinylidene chloride-based resins are preferably used from the viewpoint of excellent oxygen gas barrier properties and a balance between heat resistance and strength.
- the bundled portions at both ends in the longitudinal direction of the cylindrical resin film are cut and removed.
- the cylindrical resin film is cut, for example, along the longitudinally sealed portions of both side edges extending in the longitudinal direction, or in a direction orthogonal to the longitudinally sealed portions to expose the contents.
- a tubular resin film for example, a tubular resin film made of a polyvinylidene chloride resin, is tough, so when a consumer takes out the contents, it is difficult to open the contents with just the force of fingers. may not be possible.
- a cutting tool such as scissors or a knife must be prepared for cutting, or even if a cutting tool is used, the contents may not be exposed satisfactorily. .
- Patent Document 1 discloses that both side edges of a heat shrinkable film are attached to the heat shrinkable film.
- the side edge portion having a row of scars forms an outer ear piece protruding in a belt shape from the outside of the tubular film, and the longitudinal distance between the scars on the side edge portion after heat treatment is 3.0 mm to 28 mm.
- a sealed package is disclosed.
- Such a filled package having dents on the outer ear is manufactured using a raw film having dents on the side edges. Specifically, the film is unrolled from a roll-shaped original film, both side edges are overlapped and longitudinally sealed to form a cylinder, and if necessary, the film is cut to an appropriate length. However, if the impressions are simply provided, the side edges of the roll of the raw film having the impressions will be raised (the ends will be thicker than the central part in the axial direction of the roll), and the film will not be wound.
- the present invention has been made in view of the above problems. In the manufacturing process, it is difficult for the film to break, and thirdly, after pressurized heat sterilization (heat treatment), a stretched resin film that gives a filled package that can be easily opened from the outer ear and using the same An object of the present invention is to provide a filling package.
- the present inventors have proposed a stretched resin film having indentations, wherein the indentations do not penetrate the stretched resin film, and the stretched resin film is arranged at a predetermined position with a predetermined interval and a predetermined width.
- the stretched resin film according to the present invention has an indentation, the indentation does not penetrate the stretched resin film, and the stretched resin film is 0.50 mm to 15 mm from the side edge of the stretched resin film.
- the indentations on the side edges have rows of indentations aligned in the longitudinal direction of the stretched resin film, and the distance between the indentations in the longitudinal direction is 2.0 mm to 3.9 mm.
- the width of the impression in the hand direction is 0.65 mm to 3.5 mm.
- the number of indentation rows is preferably 1 to 20 rows.
- the stretched resin film preferably contains a vinylidene chloride resin.
- the filling package according to the present invention is a cylindrical tubular body in which both side edges of the stretched resin film according to the present invention are superimposed so that the front and back surfaces of the stretched resin film face each other, and are longitudinally sealed in the longitudinal direction.
- a filled package in which a content is filled in a stretched resin film and both ends are sealed, wherein a side edge portion having an indentation row of the stretched resin film is outside the tubular stretched resin film. Form an outer ear part protruding in a strip shape.
- the filled package is preferably heat-treated.
- the filling package preferably has a through-hole instead of at least part of the indentation.
- the outer ear portion has a through-hole row in which the through-holes are aligned in the longitudinal direction of the outer ear portion at a side edge portion of 0.20 mm to 8.0 mm from the side end of the outer ear portion, It is preferable that the through-holes have a longitudinal interval of 1.0 mm to 2.9 mm, and a width of the through-holes in the lateral direction of the outer ear portion of 0.30 mm to 2.7 mm.
- the above problems can be solved. That is, even if the stretched resin film of the present invention has an indentation, it is possible to suppress the winding misalignment of the film in the manufacturing process, and the film breaks in the manufacturing process of the filled package. Hateful. Moreover, the stretched resin film according to the present invention provides a filled package that can be easily opened from the outer ear portion after being sterilized under pressure and heat (heat treatment).
- FIG. 4 shows another aspect of the front view of the indentation of the stretched resin film of the present embodiment.
- FIG. 4 shows another aspect of the front view of the indentation of the stretched resin film of the present embodiment.
- FIG. 4 shows another aspect of the front view of the indentation of the stretched resin film of the present embodiment.
- FIG. 4 shows another aspect of the front view of the indentation of the stretched resin film of the present embodiment.
- 1 shows one aspect of the indentation rows of the stretched resin film of the present embodiment.
- 3 shows another aspect of the indentation row of the stretched resin film of the present embodiment.
- An example of a method for imparting an indentation according to the present embodiment will be shown.
- 1 shows one aspect of the filling package of the present embodiment.
- this embodiment an embodiment of the present invention (hereinafter referred to as “this embodiment”) will be described in detail, but the present invention is not limited to this, and various modifications are possible without departing from the gist thereof. is.
- the filled package of the present invention is a filled package comprising a tubular stretched resin film and a content, wherein the tubular stretched resin film is provided with a longitudinal seal portion having an outer ear portion extending in the longitudinal direction. , with both ends in the longitudinal direction converging.
- the stretched resin film according to the present invention is a stretched resin film having indentations (marks formed when pressed or pressure is applied), wherein the indentations do not penetrate the stretched resin film,
- the resin stretched film has an indentation row in which the indentations are arranged in the longitudinal direction of the resin stretched film at a side edge portion of 0.50 mm to 15 mm from the side end of the resin stretched film,
- the distance in the longitudinal direction is 2.0 mm to 3.9 mm
- the width of the impression in the lateral direction of the stretched resin film is 0.65 mm to 3.5 mm.
- a stretched resin film that forms a cylindrical stretched resin film there has conventionally been filled packaging in which contents such as processed foods such as sausages, processed cheeses, hams and hamburgers are filled and sealed and individually packaged in a hermetically sealed manner.
- a stretched resin film that is used to form a cylindrical stretched resin film that is attached to the body can be used.
- the stretched resin film of the present invention preferably has heat shrinkability, and the heat shrinkage at 100° C. in the MD (longitudinal direction of the film) is preferably 19% to 35%, more preferably 19% to 25%. %. Also, the thermal shrinkage at 100° C. in TD (transverse direction of the film) is preferably 19% to 30%, more preferably 19% to 25%.
- the heat shrinkage ratios of MD and TD at 100° C. to 19% or more, through-holes are easily formed after heat treatment of the filled package. Further, by setting the heat shrinkage rate at 100° C. to 35% or less in MD and 30% or less in TD, bending and shrinkage of the filled package can be suppressed after the filled package is heat-treated.
- the stretched resin film 1 of this embodiment has an indentation 4 on at least a part of the side edge portion 3 which is a region of 0.50 mm to 15 mm from the side end 2 .
- the side edges it is not necessary for all the side edges to have the indentation 4, and as a preferred embodiment, one side edge of the side edges along the MD (longitudinal direction of the film) should have the indentation.
- the depth a of the indentation 4 that does not penetrate the stretched resin film 1 is preferably 10% with respect to the total film thickness before indentation (the thickness of the two laminated layers in the case of two-layer lamination). % to 90%, more preferably 20% to 60%.
- the depth a of the indentation 4 is not particularly limited, and as shown in FIGS.
- the indentations 4 are arranged in the longitudinal direction (MD in FIG. 1) to form an indentation row 5.
- the number of indentation rows is preferably 1 to 20 rows, more preferably 1 to 3 rows, and even more preferably 2 rows.
- the positions of the indentations 4 of the adjacent indentation rows 5 may be at the same position in the longitudinal direction or at different positions.
- the intervals between the indentations 4 in the indentation rows 5 may be the same or different between the rows.
- the intervals between the indentations 4 in the same row may be uniform or non-uniform as long as they satisfy a predetermined range (2.0 mm to 3.9 mm).
- the interval b between the indentations 4 in the indentation row 5 is 2.0 mm to 3.9 mm, preferably 2.5 mm to 3.5 mm, and more preferably 2.5 mm to 3.5 mm. 3.0 mm.
- the distance between the indentations 4 is 3.9 mm or less, the number of unsealable portions increases and the ease of unsealing improves.
- the distance between the indentations is 2.0 mm or more, the raised edges are alleviated, and the film winding misalignment in the manufacturing process is suppressed.
- the width c of the indentation 4 of the indentation row 5 is 0.65 mm to 3.5 mm, preferably 0.80 mm to 1.2 mm, more preferably 0.80 mm to 1.2 mm. 1.0 mm.
- the width of the indentation 4 is 0.65 mm or more, the indentation can be stably applied without penetrating the film during the manufacturing process.
- the width of the indentation 4 is 3.5 mm or less, the raised edge is alleviated, and the miswinding of the film during the manufacturing process is suppressed.
- the interval d between the indentation rows is preferably 0.01 mm to 8.2 mm, more preferably 0.80 mm to 1.2 mm, and even more preferably 0.80 mm. ⁇ 1.0 mm.
- the distance e between the indentations 4 in the indentation row 5 from the side edge 2 is preferably 0.50 mm to 2.0 mm, more preferably 0.80 mm to 1.5 mm, Even more preferably, it is between 1.0 mm and 1.5 mm. Since the distance e between the side edge 2 and the indentation 4 is 0.50 mm or more, film breakage during the manufacturing process is suppressed. In addition, since the distance e between the side edge 2 and the indentation 4 is 2.0 mm or less, the ease of opening is improved.
- Resin materials for forming a cylindrical stretched resin film include polyvinylidene chloride resin, polyvinyl chloride resin, polyester resin (polyethylene terephthalate, etc.), polyamide resin (nylon-6, etc.), polyolefin resin ( polyethylene, polypropylene, etc.). From the viewpoint of oxygen gas barrier properties and water vapor barrier properties, it is preferable that the cylindrical stretched resin film is made of a polyvinylidene chloride resin.
- Polyvinylidene chloride resin Polyvinylidene chloride resin (hereinafter sometimes referred to as "PVDC") that is preferably used as a resin material for forming a cylindrical stretched resin film may be a homopolymer of vinylidene chloride. It is a copolymer of 60 to 98% by mass of vinylidene and 2 to 40% by mass of another monomer copolymerizable with vinylidene chloride.
- Other monomers copolymerizable with vinylidene chloride include, for example, vinyl chloride; alkyl acrylate esters such as methyl acrylate, ethyl acrylate, butyl acrylate, and lauryl acrylate (wherein the alkyl group has 1 to 18 carbon atoms, ); methacrylic acid alkyl esters such as methyl methacrylate, butyl methacrylate, and lauryl methacrylate (alkyl group has 1 to 18 carbon atoms); vinyl cyanide such as acrylonitrile; aromatic vinyl such as styrene; carbon number such as vinyl acetate vinyl esters of aliphatic carboxylic acids of 1 to 18; alkyl vinyl ethers of 1 to 18 carbon atoms; vinyl polymerizable unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid and fumaric acid; maleic acid, fumaric acid and itaconic acid and alkyl esters of vinyl polymerizable
- the copolymerization ratio of other monomers is more preferably 3 to 35% by mass, still more preferably 3 to 25% by mass, and particularly preferably 4 to 22% by mass. If the copolymerization ratio of other monomers is too small, the melt processability tends to be lowered, while if the copolymerization ratio of the other monomers is too large, the oxygen gas barrier property tends to be lowered.
- two or more kinds of PVDC may be mixed in order to improve melt processability.
- PVDC preferably used in the present invention can be synthesized by any polymerization method such as suspension polymerization method, emulsion polymerization method and solution polymerization method. It is preferable to synthesize by a polymerization method. When synthesized by the suspension polymerization method in this way, there is a tendency not to require a pulverization step for adjusting the particle size of the powder resin made of PVDC.
- the particle size of such a powder resin made of PVDC is preferably in the range of 40 ⁇ m to 2 mm, more preferably in the range of 50 ⁇ m to 1 mm, and even more preferably in the range of 60 to 700 ⁇ m.
- the particle size of the powder resin is measured, for example, by a dry sieving method using a standard sieve.
- the resin material for forming the cylindrical stretched resin film preferably PVDC, optionally contains heat stabilizers, plasticizers, processing aids, which are added for the purpose of improving various properties and molding processability.
- Various additives such as colorants, ultraviolet absorbers, pH adjusters, and dispersing aids can be contained.
- heat stabilizers include epoxy compounds such as epoxidized vegetable oils, epoxidized animal oils, epoxidized fatty acid esters, and epoxy resin prepolymers; epoxy group-containing resins, etc., preferably epoxidized vegetable oils.
- the content is preferably in the range of 0.05 to 6 parts by mass, and in the range of 0.08 to 5 parts by mass, relative to 100 parts by mass of the resin material, preferably PVDC. is more preferable, and the range of 0.1 to 4 parts by mass is particularly preferable.
- the content of the heat stabilizer is 0.05 parts by mass or more, the heat stability can be sufficiently improved, the molding process becomes easy, and the blackening hardly occurs.
- the oxygen gas barrier properties and cold resistance of the tubular stretched resin film are less likely to deteriorate, and bleeding and fish eyes are less likely to occur.
- the types and amounts of other additives can also be selected in the same manner as in the various additives used in conventional stretched resin films provided in filling packages. These additives may be used singly or in combination of two or more. These additives may be used in part or all in the monomer composition during the polymerization process of the resin material such as PVDC, or may be blended in the resin material such as PVDC after polymerization. may
- polyethylene wax oxidized polyethylene wax, polyethylene (low-density polyethylene or high-density polyethylene), ethylene-vinyl acetate copolymer, acrylic acid ester homopolymer or copolymer, methacrylic acid ester homopolymer or copolymer, methyl methacrylate-butadiene-styrene copolymer, etc.
- Acrylic acid esters or methacrylic acid esters are preferably C 1-18 alkyl esters of alkyl groups.
- the content is preferably 20 parts by mass or less, more preferably 16 parts by mass or less, and 10 parts by mass or less with respect to 100 parts by mass of the resin material, preferably PVDC. more preferably 5 parts by mass or less.
- the properties, shape, and size of other resins can be appropriately selected as desired, taking into consideration the uniform dispersibility with the resin material forming the tubular stretched resin film.
- it may be in a solid form such as granules, powder or pellets, or it may be in a liquid or molten state.
- the surface of other resins may be surface-treated.
- the size and thickness of the cylindrical stretched resin film are determined according to the size of the contents to be filled.
- the circumferential length of the cylindrical stretched resin film is, for example, 15 to 400 mm, often 30 to 300 mm, and widely adopted is in the range of 40 to 200 mm.
- the length is, for example, in the range 50-400 mm, often 70-300 mm, widely adopted range of 80-250 mm.
- the thickness of the cylindrical stretched resin film is determined in consideration of the strength of the film, oxygen gas barrier properties, etc., depending on the contents to be filled. Widely adopted is the range of 20-150 ⁇ m.
- a laminated film can be used to increase the strength of a cylindrical stretched resin film, improve oxygen gas barrier properties, improve heat resistance, adjust shrinkage, etc.
- a laminated film of a PVDC film and another resin stretched film such as polyethylene terephthalate film or polypropylene film can be used.
- the cylindrical stretched resin film may be printed.
- the tubular stretched resin film includes a non-adhesive film that does not adhere to the content filled in the tubular stretched resin film, and an adhesive film that adheres to the content filled in the tubular stretched resin film.
- Any of the tubular stretched resin films provided in the filling package can be used. Since there is no air inside due to the close contact with the content to be filled, from the viewpoint of preventing spoilage, a cylindrical stretched resin film that is an adhesive film is often preferable, but a cylindrical stretched resin film If the adhesive force between the film and the content is too large, the stretched resin film may be difficult to separate from the content such as processed food, making it difficult to take out the content.
- the tubular stretched resin film in the present invention can be obtained by a method conventionally employed as a method for producing a tubular stretched resin film to be provided in a filling package. Specifically, a strip of stretched resin film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and then the both side edges of the tubular film are longitudinally sealed. Thereby, a tubular stretched resin film can be formed.
- the strip-shaped stretched resin film for forming the cylindrical stretched resin film is not particularly limited in its manufacturing method. For example, by extrusion molding, after forming a sheet-like or tubular extruded film and imparting heat shrinkability by stretching, in the case of a tubular extruded film, the inner sides are overlapped to form a two-ply having a predetermined width. A strip-shaped stretched resin film can be obtained, and by cutting in the longitudinal direction as necessary, a strip-shaped stretched resin film having a desired width can be produced.
- a strip-shaped stretched resin film laminated by coextrusion molding or extrusion lamination may be produced, or a plurality of films may be bonded together with an adhesive such as a urethane adhesive.
- a band-shaped stretched resin film may be produced by adhering and laminating by bonding.
- the method for producing the indentations imparted to the stretched resin film in the present invention is not particularly limited.
- a specific position of a stretched resin film 1 is sandwiched between a disc rotating pressing member 6 and a roll member 7, and the stretched resin film is pressed to give impressions to the film. can.
- the tubular stretched resin film of the present invention has a longitudinal seal portion having an outer ear portion extending in the longitudinal direction. That is, the tubular stretched resin film of the present invention has a vertical seal portion extending in the longitudinal direction, and the vertical seal portion also has an outer ear portion extending in the longitudinal direction.
- the vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film is conventionally provided for the same purpose as the vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film provided in the filling package. It is something that can be done. That is, a strip-shaped stretched resin film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and then the both side edges of the tubular film are subjected to high-frequency dielectric heating, Continuous sealing (bonding) in the longitudinal direction (longitudinal direction) according to conventional methods such as welding by ultrasonic heating, laser heating, resistance heating, etc., bonding with adhesives (including heat sealing), etc.
- a stretched resin film is formed.
- the longitudinal seal portion is provided over the entire length of the tubular stretched resin film in the longitudinal direction, so that the contents filled and enclosed in the tubular stretched resin film can be stored in a sealed state. can.
- the width of the vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film can be appropriately determined.
- the outer ear portion extending in the same longitudinal direction which is included in the vertical seal portion extending in the longitudinal direction provided in the tubular stretched resin film of the present invention, is the belt-shaped stretched resin film of the tubular film described above.
- both side edges are continuously sealed (adhered) in the longitudinal direction (longitudinal direction) according to a conventional method, the side edge parts perpendicular to the longitudinal direction of the side edge exposed on the outer surface are not sealed. It is a non-seal portion extending in the longitudinal direction of the tubular stretched resin film.
- the width of the outer ear is, for example, in the range 1-15 mm, often 2-8 mm.
- the outer ear portion (non-sealed portion) extending in the longitudinal direction is, for example, formed with a uniform width over the entire longitudinal length of the tubular stretched resin film, but the width of the outer ear portion (non-sealed portion) may be formed differently.
- the filling package of the present invention includes a longitudinal seal portion having an outer ear portion extending in the longitudinal direction, and a tubular stretched resin film having both ends in the longitudinal direction converged. That is, the filled package of the present invention is formed by bundling both ends of the tubular stretched resin film in the longitudinal direction after filling the tubular stretched resin film with contents such as processed foods. The contents can be stored in a sealed state.
- the bundling of both ends in the longitudinal direction of the tubular stretched resin film is conventionally performed for the tubular stretched resin film provided in the filling packaging body.
- a wire clip made of metal such as a wire clip or a lateral sealing film (reinforcing tape) or other means of convergence can be adopted.
- the filled package of the present invention comprises a tubular stretched resin film formed by stacking both side edges of the stretched resin film so that the front and back surfaces of the stretched resin film face each other, and longitudinally sealing the stretched resin film, and a content.
- a filled package in which both ends of the tubular stretched resin film filled with are sealed, wherein the side edges having indentation rows of the stretched resin film are filled with the tubular stretched resin film Form an outer ear part that protrudes in a belt shape on the outside of the.
- FIG. 11 A perspective view of the filling package 11 is shown in FIG.
- the tubular stretched resin film is made of resin so that the side edge portion 3 having the indentation rows 5 of the stretched resin film 1 forms an outer ear portion 8 protruding in a belt shape to the outside of the stretched resin film. Both side edges of the stretched resin film are overlapped so that the front and back surfaces of the stretched resin film are opposed to each other, and are longitudinally sealed in the longitudinal direction.
- the filled package 11 in which the contents are sealed is subjected to pressurized heat sterilization (heat treatment). It is penetrated by pressure heat sterilization (heat treatment). Starting from such a group of through-holes, the outer ear can be easily cut with fingers.
- the interval b' between the through-hole rows in the filled package after pressurized heat sterilization (heat treatment) is 1.0 mm to 2.9 mm, preferably 1.6 mm to 2.8 mm.
- the interval between the through-holes is 1.0 mm or more, it is possible to prevent the through-holes from being cut and connected to each other and unintentionally cutting the through-hole portion.
- the interval between the through holes is 2.9 mm or less, the ease of opening is further improved.
- the width c' of the through-holes in the row of through-holes in the filled package after pressurized heat sterilization (heat treatment) is 0.30 mm to 2.7 mm, preferably 0.35 mm to 0.6 mm.
- the interval d' between the rows of through holes is 0.01 mm to 7.6 mm, preferably 0.50 mm to 0.90 mm.
- the interval e′ of the through-holes in the row of through-holes from the side end of the outer ear portion in the filled package after pressurized heat sterilization (heat treatment) is 0.20 mm to 1.5 mm, preferably 0.40 mm to 1.0 mm. is.
- a roll was prepared by winding a film with an indentation on one side edge of the stretched resin film for 1500 m, and a roll was evaluated as having no problem in production aptitude if there was no winding misalignment (" ⁇ " in the table). ). Films in which winding misalignment occurred were evaluated as having problems in manufacturing aptitude (indicated by "x" in the table).
- the heat shrinkage rate of the stretched resin film is obtained by immersing a stretched resin film of 100 mm square in 100° C. hot water for 3 minutes, taking it out, cooling it to room temperature, and measuring the dimensions of the shrunk film sample. It was calculated from the following formula. ⁇ Thermal shrinkage rate of MD (%) (100-MD length of film after shrinkage (mm))/100 ⁇ 100 ⁇ Thermal shrinkage rate of TD (%) (100-length of TD of film after shrinkage (mm))/100 ⁇ 100
- the retort resistance of the filled package of the present invention was evaluated according to the following method. That is, using an RCS-type retort sterilizer FlavorAce-60/10TG manufactured by Hisaka Seisakusho Co., Ltd., 10 filled packages were placed in a retort oven at a temperature of 120° C. and a pressure of 2.0 kg/cm 2 (gauge pressure). After leaving it at rest for 10 minutes, it was taken out, and the number (number of punctures) of which the longitudinal seal part was peeled off or the longitudinal seal part was cracked was visually counted.
- the filled package was evaluated as having retort resistance (indicated by " ⁇ ” in the table).
- the filled package was evaluated as having no retort resistance (indicated by "X" in the table).
- PVDC vinylene chloride-vinyl chloride copolymer manufactured by Kureha Co., Ltd. It was prepared so that the content of structural units derived from vinylidene chloride was 89% by mass and the content of structural units derived from vinyl chloride was 11% by mass. ) is melted and extruded from a circular die to produce a circular film, and at a stretching temperature of 28 ° C., the MD (longitudinal direction) is 2.4 times and the TD (transverse direction) is 4.0 times inflation biaxial stretching.
- the indentation depth a is 25% (10 ⁇ m) of the total film thickness
- the indentation interval b is 3.0 mm
- the indentation width c is 0.8 mm
- the indentation row interval d is 1.0 mm
- the film side The interval e between the indentations from the edge was 1.5 mm, and the number of rows of indentations was two (a, b, and c in the two rows were the same, and the interval f in the longitudinal direction between adjacent rows of indentations was 1.5 mm).
- the strip-shaped PVDC film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and the overlapping both side edges of the tubular film are applied to a predetermined voltage and current.
- the outer ear with a width of 8 mm extending in the longitudinal direction is vertically sealed by passing between the sealing electrode and the ground electrode of the high frequency dielectric heating device to which the high frequency power is applied.
- a tubular PVDC film having a longitudinal seal portion with a portion was formed.
- the cylindrical PVDC film was filled with surimi for fish sausage (52% fish surimi, 23% water, 13% starch, 10% lard, 2% salt) from a filling device.
- a filled package having a circumference of 42 mm and a length between clips of 170 mm was produced by bundling both longitudinal ends of a cylindrical PVDC film with aluminum wire clips and cutting the film. 20 g of minced fish sausage was filled and sealed in each of the filling packages. Table 1 shows evaluation results of various performance evaluations before retort, and Table 2 shows evaluation results of various performance evaluations after retort (pressurized heat sterilization).
- the resin-made stretched film according to the present invention can suppress the winding deviation of the film in the manufacturing process even if it has an indentation, and the manufacturing process of the filled package , it was confirmed that film breakage is less likely to occur. Similarly, it was confirmed that the stretched resin film according to the present invention provides a filled package that can be easily opened from the outer ear portion after being sterilized under pressure and heat (heat treatment).
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Abstract
Description
本発明の充填包装体は、筒状の樹脂製延伸フィルム及び内容物を備える充填包装体であって、前記筒状の樹脂製延伸フィルムは、長手方向に延びる外耳部を有する縦シール部を備え、長手方向の両端部が集束されたものである。 [Cylindrical stretched resin film]
The filled package of the present invention is a filled package comprising a tubular stretched resin film and a content, wherein the tubular stretched resin film is provided with a longitudinal seal portion having an outer ear portion extending in the longitudinal direction. , with both ends in the longitudinal direction converging.
本発明の樹脂製延伸フィルムは熱収縮性を有することが好ましく、MD(フィルムの長手方向)の100℃の熱収縮率は、好ましくは19%~35%であり、より好ましくは19%~25%である。また、TD(フィルムの短手方向)の100℃の熱収縮率は、好ましくは19%~30%であり、より好ましくは19%~25%である。100℃のMDとTDの熱収縮率を19%以上にすることによって、充填包装体を熱処理した後に貫通孔が形成され易くなる。また、100℃の熱収縮率をMDが35%以下、TDが30%以下にすることによって、充填包装体を熱処理した後に充填包装体の曲がりや収縮を抑制することができる。 [Heat shrinkage rate]
The stretched resin film of the present invention preferably has heat shrinkability, and the heat shrinkage at 100° C. in the MD (longitudinal direction of the film) is preferably 19% to 35%, more preferably 19% to 25%. %. Also, the thermal shrinkage at 100° C. in TD (transverse direction of the film) is preferably 19% to 30%, more preferably 19% to 25%. By setting the heat shrinkage ratios of MD and TD at 100° C. to 19% or more, through-holes are easily formed after heat treatment of the filled package. Further, by setting the heat shrinkage rate at 100° C. to 35% or less in MD and 30% or less in TD, bending and shrinkage of the filled package can be suppressed after the filled package is heat-treated.
本実施形態の樹脂製延伸フィルムの圧痕について、樹脂製延伸フィルムの斜視図である図1と、圧痕の態様を示す図2~8を用いて説明する。図1に示されるように、本実施形態の樹脂製延伸フィルム1は、側端2から0.50mm~15mmの領域である側縁部3の少なくとも一部に、圧痕4を有する。ここで、すべての側縁部が圧痕4を有する必要はなく、好ましい態様としてはMD(フィルムの長手方向)に沿った側端のうち1つの側縁部が圧痕を有すればよい。 [Indentation]
Indentations on the stretched resin film of the present embodiment will be described with reference to FIG. 1, which is a perspective view of the stretched resin film, and FIGS. As shown in FIG. 1, the stretched
筒状の樹脂製延伸フィルムを形成する樹脂材料としては、ポリ塩化ビニリデン系樹脂、ポリ塩化ビニル系樹脂、ポリエステル系樹脂(ポリエチレンテレフタレート等)、ポリアミド系樹脂(ナイロン-6等)、ポリオレフィン系樹脂(ポリエチレン、ポリプロピレン等)等が挙げられる。酸素ガスバリア性や水蒸気バリア性の観点から、筒状の樹脂製延伸フィルムは、ポリ塩化ビニリデン系樹脂から形成されることが好ましい。 [Resin material]
Resin materials for forming a cylindrical stretched resin film include polyvinylidene chloride resin, polyvinyl chloride resin, polyester resin (polyethylene terephthalate, etc.), polyamide resin (nylon-6, etc.), polyolefin resin ( polyethylene, polypropylene, etc.). From the viewpoint of oxygen gas barrier properties and water vapor barrier properties, it is preferable that the cylindrical stretched resin film is made of a polyvinylidene chloride resin.
筒状の樹脂製延伸フィルムを形成する樹脂材料として好ましく使用されるポリ塩化ビニリデン系樹脂(以下、「PVDC」ということがある。)とは、塩化ビニリデンのホモ重合体でもよいが、通常、塩化ビニリデン60~98質量%と、塩化ビニリデンと共重合可能な他の単量体2~40質量%との共重合体である。塩化ビニリデンと共重合可能な他の単量体としては、例えば、塩化ビニル;アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸ラウリル等のアクリル酸アルキルエステル(アルキル基の炭素数1~18);メタクリル酸メチル、メタクリル酸ブチル、メタクリル酸ラウリル等のメタクリル酸アルキルエステル(アルキル基の炭素数1~18);アクリロニトリル等のシアン化ビニル;スチレン等の芳香族ビニル;酢酸ビニル等の炭素数1~18の脂肪族カルボン酸のビニルエステル;炭素数1~18のアルキルビニルエーテル;アクリル酸、メタクリル酸、マレイン酸、フマル酸等のビニル重合性不飽和カルボン酸;マレイン酸、フマル酸、イタコン酸等のビニル重合性不飽和カルボン酸のアルキルエステル(部分エステルを含み、アルキル基の炭素数1~18)等が挙げられる。より好ましくは塩化ビニル、アクリル酸メチル又はアクリル酸ラウリルから選ばれる少なくとも1種である。塩化ビニリデンと共重合可能な他の単量体は、1種を単独で用いても、2種以上を組み合わせて用いてもよい。他の単量体の共重合割合は、より好ましくは3~35質量%、更に好ましくは3~25質量%、特に好ましくは4~22質量%の範囲である。他の単量体の共重合割合が少なすぎると溶融加工性が低下する傾向にあり、他方、他の単量体の共重合割合が大きすぎると酸素ガスバリア性が低下する傾向にある。また、溶融加工性を向上させるために2種以上のPVDCを混合してもよい。 [Polyvinylidene chloride resin]
Polyvinylidene chloride resin (hereinafter sometimes referred to as "PVDC") that is preferably used as a resin material for forming a cylindrical stretched resin film may be a homopolymer of vinylidene chloride. It is a copolymer of 60 to 98% by mass of vinylidene and 2 to 40% by mass of another monomer copolymerizable with vinylidene chloride. Other monomers copolymerizable with vinylidene chloride include, for example, vinyl chloride; alkyl acrylate esters such as methyl acrylate, ethyl acrylate, butyl acrylate, and lauryl acrylate (wherein the alkyl group has 1 to 18 carbon atoms, ); methacrylic acid alkyl esters such as methyl methacrylate, butyl methacrylate, and lauryl methacrylate (alkyl group has 1 to 18 carbon atoms); vinyl cyanide such as acrylonitrile; aromatic vinyl such as styrene; carbon number such as vinyl acetate vinyl esters of aliphatic carboxylic acids of 1 to 18; alkyl vinyl ethers of 1 to 18 carbon atoms; vinyl polymerizable unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid and fumaric acid; maleic acid, fumaric acid and itaconic acid and alkyl esters of vinyl polymerizable unsaturated carboxylic acids (including partial esters, the alkyl group having 1 to 18 carbon atoms). More preferably, it is at least one selected from vinyl chloride, methyl acrylate and lauryl acrylate. Other monomers copolymerizable with vinylidene chloride may be used alone or in combination of two or more. The copolymerization ratio of other monomers is more preferably 3 to 35% by mass, still more preferably 3 to 25% by mass, and particularly preferably 4 to 22% by mass. If the copolymerization ratio of other monomers is too small, the melt processability tends to be lowered, while if the copolymerization ratio of the other monomers is too large, the oxygen gas barrier property tends to be lowered. Moreover, two or more kinds of PVDC may be mixed in order to improve melt processability.
筒状の樹脂製延伸フィルムを形成する樹脂材料、好ましくはPVDCには、必要に応じて、種々の特性や成形加工性の改良を目的として添加される熱安定剤、可塑剤、加工助剤、着色剤、紫外線吸収剤、pH調整剤、分散助剤等の各種添加剤を含有させることができる。 〔Additive〕
The resin material for forming the cylindrical stretched resin film, preferably PVDC, optionally contains heat stabilizers, plasticizers, processing aids, which are added for the purpose of improving various properties and molding processability. Various additives such as colorants, ultraviolet absorbers, pH adjusters, and dispersing aids can be contained.
更に、筒状の樹脂製延伸フィルムを形成する樹脂材料、好ましくはPVDCには、種々の特性や成形加工性の改良を目的として、必要に応じて、ポリエチレンワックス、酸化ポリエチレンワックス、ポリエチレン(低密度ポリエチレン又は高密度ポリエチレン)、エチレン-酢酸ビニル共重合体、アクリル酸エステルの単独重合体又は共重合体、メタクリル酸エステルの単独重合体又は共重合体、メタクリル酸メチル-ブタジエン-スチレン共重合体等の他の樹脂を含有させることができる。アクリル酸エステル又はメタクリル酸エステルは、アルキル基の炭素数1~18のアルキルエステルであることが好ましい。他の樹脂を使用する場合の含有量は、樹脂材料、好ましくはPVDC100質量部に対して、20質量部以下であることが好ましく、16質量部以下であることがより好ましく、10質量部以下であることが更に好ましく、5質量部以下であることが特に好ましい。 [Other resins]
Furthermore, for the purpose of improving various properties and moldability, polyethylene wax, oxidized polyethylene wax, polyethylene (low-density polyethylene or high-density polyethylene), ethylene-vinyl acetate copolymer, acrylic acid ester homopolymer or copolymer, methacrylic acid ester homopolymer or copolymer, methyl methacrylate-butadiene-styrene copolymer, etc. can contain other resins. Acrylic acid esters or methacrylic acid esters are preferably C 1-18 alkyl esters of alkyl groups. When using other resins, the content is preferably 20 parts by mass or less, more preferably 16 parts by mass or less, and 10 parts by mass or less with respect to 100 parts by mass of the resin material, preferably PVDC. more preferably 5 parts by mass or less.
筒状の樹脂製延伸フィルムの大きさや厚みは、充填される内容物の大きさに応じて定められる。筒状の樹脂製延伸フィルムの周長は、例えば、15~400mm、多くの場合30~300mm、広く採用されるのは40~200mmの範囲であり、筒状の樹脂製延伸フィルムの長手方向の長さは、例えば、50~400mm、多くの場合70~300mm、広く採用されるのは80~250mmの範囲である。また、筒状の樹脂製延伸フィルムの厚みは、充填される内容物に応じたフィルムの強度や酸素ガスバリア性等を勘案して定められるが、例えば、15~300μm、多くの場合18~200μm、広く採用されるのは20~150μmの範囲である。 [Size and thickness of cylindrical stretched resin film]
The size and thickness of the cylindrical stretched resin film are determined according to the size of the contents to be filled. The circumferential length of the cylindrical stretched resin film is, for example, 15 to 400 mm, often 30 to 300 mm, and widely adopted is in the range of 40 to 200 mm. The length is, for example, in the range 50-400 mm, often 70-300 mm, widely adopted range of 80-250 mm. In addition, the thickness of the cylindrical stretched resin film is determined in consideration of the strength of the film, oxygen gas barrier properties, etc., depending on the contents to be filled. Widely adopted is the range of 20-150 μm.
本発明における筒状の樹脂製延伸フィルムは、従来、充填包装体に備えられる筒状の樹脂製延伸フィルムを製造する方法として採用されている方法によって得ることができる。具体的には、帯状の樹脂製延伸フィルムの長手方向に延びる両側縁部が重なるように筒状に巻いて筒状フィルムを形成し、次いで、筒状フィルムの前記の両側縁部を縦シールすることにより、筒状の樹脂製延伸フィルムを形成することができる。 [Production of cylindrical stretched resin film]
The tubular stretched resin film in the present invention can be obtained by a method conventionally employed as a method for producing a tubular stretched resin film to be provided in a filling package. Specifically, a strip of stretched resin film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and then the both side edges of the tubular film are longitudinally sealed. Thereby, a tubular stretched resin film can be formed.
筒状の樹脂製延伸フィルムを形成するための帯状の樹脂製延伸フィルムは、製造方法が特に限定されない。例えば、押出成形によって、シート状又は管状の押出フィルムを成形して延伸することによって熱収縮性を付与した後、管状の押出フィルムの場合は内側同士を重ねて所定の幅を有する2枚重ねの帯状の樹脂製延伸フィルムを得ることができ、必要に応じ長手方向に切断することにより、所望の幅を有する帯状の樹脂製延伸フィルムを製造することができる。筒状の樹脂製延伸フィルムが積層フィルムである場合は、共押出成形又は押出ラミネーションにより積層した帯状の樹脂製延伸フィルムを製造してもよいし、複数のフィルムを接着剤、例えばウレタン系接着剤により接着させて積層した帯状の樹脂製延伸フィルムを製造してもよい。筒状の樹脂製延伸フィルムを印刷が施されたものとする場合は、得られた帯状の樹脂製延伸フィルムに印刷を施してもよい。 [Production of strip-shaped stretched resin film]
The strip-shaped stretched resin film for forming the cylindrical stretched resin film is not particularly limited in its manufacturing method. For example, by extrusion molding, after forming a sheet-like or tubular extruded film and imparting heat shrinkability by stretching, in the case of a tubular extruded film, the inner sides are overlapped to form a two-ply having a predetermined width. A strip-shaped stretched resin film can be obtained, and by cutting in the longitudinal direction as necessary, a strip-shaped stretched resin film having a desired width can be produced. When the cylindrical stretched resin film is a laminated film, a strip-shaped stretched resin film laminated by coextrusion molding or extrusion lamination may be produced, or a plurality of films may be bonded together with an adhesive such as a urethane adhesive. A band-shaped stretched resin film may be produced by adhering and laminating by bonding. When the cylindrical stretched resin film is to be printed, the obtained strip-shaped stretched resin film may be printed.
本発明における樹脂製延伸フィルムに付与される圧痕の製造方法は特に限定されない。例えば、図9に示すように樹脂製延伸フィルム1の特定の位置を円板回転押圧体6及びロール部材7で挟み付けて樹脂製延伸フィルムを押圧することにより、フィルムに圧痕を付与することができる。 [Manufacturing of Indentation]
The method for producing the indentations imparted to the stretched resin film in the present invention is not particularly limited. For example, as shown in FIG. 9, a specific position of a stretched
本発明の筒状の樹脂製延伸フィルムは、長手方向に延びる外耳部を有する縦シール部を備えるものである。即ち、本発明における筒状の樹脂製延伸フィルムは、長手方向に延びる縦シール部を備え、該縦シール部は、同じく長手方向に延びる外耳部を有するものである。 [Vertical Seal Portion Having Longitudinally Extending Outer Ear]
The tubular stretched resin film of the present invention has a longitudinal seal portion having an outer ear portion extending in the longitudinal direction. That is, the tubular stretched resin film of the present invention has a vertical seal portion extending in the longitudinal direction, and the vertical seal portion also has an outer ear portion extending in the longitudinal direction.
筒状の樹脂製延伸フィルムに備えられる長手方向に延びる縦シール部は、従来、充填包装体に備えられる筒状の樹脂製延伸フィルムに備えられる長手方向に延びる縦シール部と同様の趣旨で備えられるものである。即ち、帯状の樹脂製延伸フィルムを長手方向に延びる両側縁部が重なるように筒状に巻いて筒状フィルムを形成し、次いで、該筒状フィルムの前記の両側縁部を、高周波誘電加熱、超音波加熱、レーザー加熱、抵抗加熱等による溶着、接着剤による接着(ヒートシールを含む。)等の常法に従って、長手方向(縦方向)に連続してシール(接着)することにより、筒状の樹脂製延伸フィルムが形成されるものである。縦シール部は、筒状の樹脂製延伸フィルムの長手方向の全長に亘って備えられ、これにより、筒状の樹脂製延伸フィルムに充填されて封入される内容物を密封状態に保存することができる。筒状の樹脂製延伸フィルムに備えられる長手方向に延びる縦シール部の幅は、適宜定めることができる。 [Vertical seal portion extending in the longitudinal direction]
The vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film is conventionally provided for the same purpose as the vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film provided in the filling package. It is something that can be done. That is, a strip-shaped stretched resin film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and then the both side edges of the tubular film are subjected to high-frequency dielectric heating, Continuous sealing (bonding) in the longitudinal direction (longitudinal direction) according to conventional methods such as welding by ultrasonic heating, laser heating, resistance heating, etc., bonding with adhesives (including heat sealing), etc. A stretched resin film is formed. The longitudinal seal portion is provided over the entire length of the tubular stretched resin film in the longitudinal direction, so that the contents filled and enclosed in the tubular stretched resin film can be stored in a sealed state. can. The width of the vertical seal portion extending in the longitudinal direction provided on the tubular stretched resin film can be appropriately determined.
本発明における筒状の樹脂製延伸フィルムに備えられる長手方向に延びる縦シール部が有する、同じく長手方向に延びる外耳部とは、先に説明した筒状フィルムの前記の帯状の樹脂製延伸フィルムの両側縁部を、常法に従って長手方向(縦方向)に連続してシール(接着)するに際して、外表面に露出する側縁部の長手方向に直交する側端部をシールしないことで形成される筒状の樹脂製延伸フィルムの長手方向に延びる非シール部である。外耳部の幅は、例えば、1~15mm、多くの場合2~8mmの範囲内である。なお、長手方向に延びる外耳部(非シール部)は、例えば、筒状の樹脂製延伸フィルムの長手方向の全長に亘って均一の幅で形成されるが、外耳部(非シール部)の幅が異なるように形成してもよい。 [Outer ear part extending in the longitudinal direction]
The outer ear portion extending in the same longitudinal direction, which is included in the vertical seal portion extending in the longitudinal direction provided in the tubular stretched resin film of the present invention, is the belt-shaped stretched resin film of the tubular film described above. When both side edges are continuously sealed (adhered) in the longitudinal direction (longitudinal direction) according to a conventional method, the side edge parts perpendicular to the longitudinal direction of the side edge exposed on the outer surface are not sealed. It is a non-seal portion extending in the longitudinal direction of the tubular stretched resin film. The width of the outer ear is, for example, in the range 1-15 mm, often 2-8 mm. The outer ear portion (non-sealed portion) extending in the longitudinal direction is, for example, formed with a uniform width over the entire longitudinal length of the tubular stretched resin film, but the width of the outer ear portion (non-sealed portion) may be formed differently.
本発明の充填包装体は、長手方向に延びる外耳部を有する縦シール部を備え、長手方向の両端部が集束された筒状の樹脂製延伸フィルムを備える。即ち、本発明の充填包装体は、筒状の樹脂製延伸フィルムに加工食品等の内容物を充填した後に、筒状の樹脂製延伸フィルムの長手方向の両端部を集束することによって形成され、内容物を密封状態に保存することができる。筒状の樹脂製延伸フィルムの長手方向の両端部の集束は、従来、充填包装体に備えられる筒状の樹脂製延伸フィルムについてされていた長手方向の両端部の集束方法、例えば、アルミワイヤクリップ等の金属製のワイヤクリップ或いは横シールフィルム(補強テープ)又はその他の手段による集束方法を採用することができる。 [Convergence of both ends in the longitudinal direction]
The filling package of the present invention includes a longitudinal seal portion having an outer ear portion extending in the longitudinal direction, and a tubular stretched resin film having both ends in the longitudinal direction converged. That is, the filled package of the present invention is formed by bundling both ends of the tubular stretched resin film in the longitudinal direction after filling the tubular stretched resin film with contents such as processed foods. The contents can be stored in a sealed state. The bundling of both ends in the longitudinal direction of the tubular stretched resin film is conventionally performed for the tubular stretched resin film provided in the filling packaging body. A wire clip made of metal such as a wire clip or a lateral sealing film (reinforcing tape) or other means of convergence can be adopted.
本発明の充填包装体は、樹脂製延伸フィルムの両側縁部を前記樹脂製延伸フィルムの表裏面が対向するように重ね合わせ、長手方向に縦シールした筒状の樹脂製延伸フィルムと、内容物が充填された前記筒状の樹脂製延伸フィルムの両端部が封止された充填包装体であって、前記樹脂製延伸フィルムの圧痕列を有する側縁部は、前記筒状の樹脂製延伸フィルムの外側に帯状にはみ出した外耳部を形成する。そして、充填包装体を加圧加熱殺菌(熱処理)することによって、圧痕の少なくとも一部が貫通孔になる事ができる。圧痕のまま(貫通孔にならない)でも開封性を有するが、貫通孔になる事によって、開封性が更に向上する。充填包装体を加圧加熱殺菌(熱処理)することによって、圧痕の少なくとも一部が貫通孔になる理由は必ずしも明らかでないが、加圧加熱殺菌(熱処理)時に樹脂製延伸フィルムに収縮力が発生し、圧痕の厚みの薄い部分に応力集中が起こることで貫通孔が形成されると考えられる。 [Filled package]
The filled package of the present invention comprises a tubular stretched resin film formed by stacking both side edges of the stretched resin film so that the front and back surfaces of the stretched resin film face each other, and longitudinally sealing the stretched resin film, and a content. A filled package in which both ends of the tubular stretched resin film filled with are sealed, wherein the side edges having indentation rows of the stretched resin film are filled with the tubular stretched resin film Form an outer ear part that protrudes in a belt shape on the outside of the. By pressurizing and heating sterilizing (heating) the filling package, at least a part of the indentation can become a through hole. Even if the indentation remains (without a through-hole), it can be opened. The reason why at least a part of the indentations become through-holes when the filled package is sterilized by pressurization and heat treatment (heat treatment) is not necessarily clear, but shrinkage force is generated in the stretched resin film during pressurization and heat sterilization (heat treatment). , it is thought that through-holes are formed due to stress concentration occurring in the thin portion of the indentation.
樹脂製延伸フィルムの側縁部片側に圧痕を付与したフィルムを1500m巻取ることでロールを作製し、フィルムの巻きずれが発生しないものを製造適性に問題がないと評価した(表では「〇」と表記する)。フィルムの巻きずれが発生したものを製造適性に問題があると評価した(表では「×」と表記する)。 [Manufacturing suitability: film winding misalignment in the manufacturing process]
A roll was prepared by winding a film with an indentation on one side edge of the stretched resin film for 1500 m, and a roll was evaluated as having no problem in production aptitude if there was no winding misalignment ("○" in the table). ). Films in which winding misalignment occurred were evaluated as having problems in manufacturing aptitude (indicated by "x" in the table).
上記フィルムのロールからフィルムを1m引き出して、フィルムの側縁部片側に圧痕が付与されているか目視で確認した。フィルムの側縁部に圧痕が付与されていれば、圧痕状態に問題がないと評価した(表では「〇」と表記する)。フィルムの側縁部に貫通孔が付与されていれば、圧痕状態に問題があると評価した(表では「×」と表記する)。 [Indentation state]
One meter of the film was pulled out from the roll of the film, and it was visually confirmed whether an indentation was given to one side of the side edge of the film. If impressions were given to the side edges of the film, it was evaluated that there was no problem with the impressions (indicated by "◯" in the table). If the side edge of the film had a through hole, it was evaluated as having a problem with the indentation (indicated by "X" in the table).
樹脂製延伸フィルムの熱収縮率は、100℃の熱水中に100mm四方の樹脂製延伸フィルムを3分間浸漬させた後、取り出して室温まで冷却し、収縮したフィルムサンプルの寸法を測定して、下記式より算出した。
・MDの熱収縮率(%)
(100-収縮後のフィルムのMDの長さ(mm))/100×100
・TDの熱収縮率(%)
(100-収縮後のフィルムのTDの長さ(mm))/100×100 [Heat shrinkage rate]
The heat shrinkage rate of the stretched resin film is obtained by immersing a stretched resin film of 100 mm square in 100° C. hot water for 3 minutes, taking it out, cooling it to room temperature, and measuring the dimensions of the shrunk film sample. It was calculated from the following formula.
・Thermal shrinkage rate of MD (%)
(100-MD length of film after shrinkage (mm))/100×100
・Thermal shrinkage rate of TD (%)
(100-length of TD of film after shrinkage (mm))/100×100
本発明の充填包装体のレトルト耐性は、以下の方法に従って実施し、評価した。即ち、株式会社日阪製作所製のRCS型レトルト殺菌機FlavorAce-60/10TGを使用して、充填包装体10本を、温度120℃、圧力2.0kg/cm2(ゲージ圧)のレトルト釜内に10分間静置した後、取り出して、縦シール部が剥離しているもの又は縦シール部に亀裂があるものの本数(パンク本数)を目視で計数した。パンク本数が0本であれば、充填包装体はレトルト耐性を有すると評価した(表では「○」と表記する)。パンク本数が1本以上であれば、充填包装体はレトルト耐性を有しないと評価した(表では「×」と表記する)。 [Retort (pressurized heat sterilization) resistance]
The retort resistance of the filled package of the present invention was evaluated according to the following method. That is, using an RCS-type retort sterilizer FlavorAce-60/10TG manufactured by Hisaka Seisakusho Co., Ltd., 10 filled packages were placed in a retort oven at a temperature of 120° C. and a pressure of 2.0 kg/cm 2 (gauge pressure). After leaving it at rest for 10 minutes, it was taken out, and the number (number of punctures) of which the longitudinal seal part was peeled off or the longitudinal seal part was cracked was visually counted. When the number of punctures was 0, the filled package was evaluated as having retort resistance (indicated by "◯" in the table). When the number of punctures was one or more, the filled package was evaluated as having no retort resistance (indicated by "X" in the table).
上記レトルト処理後の充填包装体のうち、パンクが発生しなかったものを5本サンプリングした。得られたサンプルの外耳部に貫通孔が付与されているものの本数を目視で計数した。外耳部に貫通孔が付与されていれば、貫通孔状態に問題がないと評価した。(表では「〇」と表記する)。外耳部に貫通孔が付与されず、圧痕の状態であれば、貫通孔状態に問題があると評価した(表では「×」と表記する)。 [Through-hole condition]
Among the filled packages after the retort treatment, 5 samples were sampled from which puncture did not occur. The number of samples having through-holes in the outer ear portion of the obtained samples was visually counted. If a through-hole was provided in the outer ear, it was evaluated that there was no problem with the through-hole state. (Indicated as "〇" in the table). If there was no through-hole in the outer ear and there was an indentation, it was evaluated that there was a problem with the through-hole state (indicated by "×" in the table).
上記レトルト処理後の密封包装体のうち、パンクが発生しなかったものを無作為に1本サンプリングした。得られたサンプルについて、外耳部を摘まみ開封することができれば、易開封性が良好であると評価した(表では「〇」と表記する)。外耳部を摘まみ開封できなければ、易開封性が不良であると評価した(表では「×」と表記する)。 [Ease of opening]
Among the sealed packages after the retort treatment, one sample was randomly sampled from those in which puncture did not occur. If the obtained sample could be opened by picking up the outer ear, it was evaluated as having good easy-openability (indicated by "◯" in the table). If the outer ear portion could not be pinched and opened, the ease of opening was evaluated as poor (indicated by "x" in the table).
PVDC(株式会社クレハ製の塩化ビニリデン―塩化ビニル共重合体。塩化ビニリデンに由来する構成単位の含量が89質量%となり、塩化ビニルに由来する構成単位の含量が11質量%となるように調製した。)を溶融して、環状ダイから押し出して環状フィルムを製造し、延伸温度28℃で、MD(長手)に2.4倍、TD(短手)に4.0倍のインフレーション二軸延伸を行い、環状フィルムの内側同士を重ね合わせて、厚み40μm(厚み20μmのフィルム2枚の厚み)の帯状のPVDC製延伸フィルムを得た。得られたPVDC製延伸フィルムの熱収縮率は、MD22.4%、TD19.9%であった。その後、帯状フィルムを裁断し、圧痕を図7のように付与した帯状のフィルム原反を得た。なお、圧痕の深さaは全フィルム厚みに対して25%(10μm)、圧痕の間隔bは3.0mm、圧痕の幅cは0.8mm、圧痕列の間隔dは1.0mm、フィルム側端から圧痕の間隔eは1.5mm、圧痕列は2列(2列のa、b、cは同一で、隣り合う圧痕列の長手方向の間隔fは1.5mm)とした。その後、帯状のPVDC製フィルムを、長手方向に延びる両側縁部が重なるように筒状に巻いて筒状フィルムを形成し、該筒状フィルムの重なった両側縁部を、所定の電圧及び電流に基づく高周波電力が印加されている高周波誘電加熱装置のシール電極とアース電極との間を通過させることにより、筒状フィルムの前記の両側縁部を縦シールして、長手方向に延びる幅8mmの外耳部を有する縦シール部を備える筒状のPVDC製フィルムを形成した。続いて、筒状のPVDC製フィルムに、充填装置から魚肉ソーセージ用のすり身(魚肉すり身52%、水23%、でんぷん13%、豚脂10%、食塩2%)を供給して充填した後、筒状のPVDC製フィルムの長手方向の両端部をアルミワイヤクリップで集束し、切断することによって、周長42mm、クリップ間長さ170mmである充填包装体を製造した。充填包装体の各々には、魚肉ソーセージ用のすり身20gが充填され封入されるものとした。表1にレトルト前の各種性能評価の評価結果を示し、表2にレトルト(加圧加熱殺菌)後の各種性能評価の評価結果を示す。 [Example 1]
PVDC (vinylidene chloride-vinyl chloride copolymer manufactured by Kureha Co., Ltd. It was prepared so that the content of structural units derived from vinylidene chloride was 89% by mass and the content of structural units derived from vinyl chloride was 11% by mass. ) is melted and extruded from a circular die to produce a circular film, and at a stretching temperature of 28 ° C., the MD (longitudinal direction) is 2.4 times and the TD (transverse direction) is 4.0 times inflation biaxial stretching. Then, the insides of the annular films were overlapped to obtain a strip-shaped PVDC stretched film having a thickness of 40 μm (thickness of two films having a thickness of 20 μm). The obtained stretched PVDC film had a heat shrinkage rate of MD 22.4% and TD 19.9%. After that, the strip-shaped film was cut to obtain a strip-shaped original film having indentations as shown in FIG. The indentation depth a is 25% (10 μm) of the total film thickness, the indentation interval b is 3.0 mm, the indentation width c is 0.8 mm, the indentation row interval d is 1.0 mm, and the film side The interval e between the indentations from the edge was 1.5 mm, and the number of rows of indentations was two (a, b, and c in the two rows were the same, and the interval f in the longitudinal direction between adjacent rows of indentations was 1.5 mm). After that, the strip-shaped PVDC film is rolled into a tubular shape so that both side edges extending in the longitudinal direction are overlapped to form a tubular film, and the overlapping both side edges of the tubular film are applied to a predetermined voltage and current. The outer ear with a width of 8 mm extending in the longitudinal direction is vertically sealed by passing between the sealing electrode and the ground electrode of the high frequency dielectric heating device to which the high frequency power is applied. A tubular PVDC film having a longitudinal seal portion with a portion was formed. Subsequently, the cylindrical PVDC film was filled with surimi for fish sausage (52% fish surimi, 23% water, 13% starch, 10% lard, 2% salt) from a filling device. A filled package having a circumference of 42 mm and a length between clips of 170 mm was produced by bundling both longitudinal ends of a cylindrical PVDC film with aluminum wire clips and cutting the film. 20 g of minced fish sausage was filled and sealed in each of the filling packages. Table 1 shows evaluation results of various performance evaluations before retort, and Table 2 shows evaluation results of various performance evaluations after retort (pressurized heat sterilization).
Claims (7)
- 圧痕を有する樹脂製延伸フィルムであって、
前記圧痕は前記樹脂製延伸フィルムを貫通せず、
前記樹脂製延伸フィルムは、前記樹脂製延伸フィルムの側端から0.50mm~15mmの側縁部に前記圧痕が前記樹脂製延伸フィルムの長手方向に並んだ圧痕列を有し、
前記圧痕の前記長手方向の間隔は2.0mm~3.9mmであり、
前記樹脂製延伸フィルムの短手方向への前記圧痕の幅は0.65mm~3.5mmである樹脂製延伸フィルム。 A stretched resin film having indentations,
The indentation does not penetrate the stretched resin film,
The stretched resin film has an indentation row in which the indentations are arranged in the longitudinal direction of the stretched resin film at a side edge of 0.50 mm to 15 mm from the side edge of the stretched resin film,
The distance between the indentations in the longitudinal direction is 2.0 mm to 3.9 mm,
The stretched resin film, wherein the width of the indentation in the transverse direction of the stretched resin film is 0.65 mm to 3.5 mm. - 圧痕列の数が1列~20列である請求項1に記載の樹脂製延伸フィルム。 The stretched resin film according to claim 1, wherein the number of indentation rows is 1 to 20 rows.
- 塩化ビニリデン系樹脂を含む請求項1又は2に記載の樹脂製延伸フィルム。 The stretched resin film according to claim 1 or 2, which contains a vinylidene chloride resin.
- 請求項1~3のいずれか1項に記載の樹脂製延伸フィルムの両側縁部が、前記樹脂製延伸フィルムの表裏面が対向するように、重ね合わされ、長手方向に縦シールされた筒状の樹脂製延伸フィルムに内容物が充填されて両端部が封止された充填包装体であって、前記樹脂製延伸フィルムの圧痕列を有する側縁部が、前記筒状の樹脂製延伸フィルムの外側に帯状にはみ出した外耳部を形成する充填包装体。 Both side edges of the stretched resin film according to any one of claims 1 to 3 are overlapped so that the front and back surfaces of the stretched resin film face each other, and are longitudinally sealed in the longitudinal direction to form a tubular shape. A filled package in which a content is filled in a stretched resin film and both ends are sealed, wherein a side edge portion having an indentation row of the stretched resin film is outside the tubular stretched resin film. A filling package that forms an outer ear part protruding in a strip shape.
- 熱処理された請求項4に記載の充填包装体。 The filled package according to claim 4, which is heat-treated.
- 前記圧痕の少なくとも一部に代えて貫通孔を有する請求項5に記載の充填包装体。 The filling package according to claim 5, which has a through hole instead of at least part of the indentation.
- 前記外耳部は、前記外耳部の側端から0.20mm~8.0mmの側縁部に前記貫通孔が前記外耳部の長手方向に並んだ貫通孔列を有し、前記貫通孔の前記長手方向の間隔は1.0mm~2.9mmであり、前記外耳部の短手方向への前記貫通孔の幅は0.30mm~2.7mmである請求項6に記載の充填包装体。 The outer ear portion has a through-hole row in which the through-holes are aligned in the longitudinal direction of the outer ear portion at a side edge portion of 0.20 mm to 8.0 mm from the side end of the outer ear portion, and the longitudinal direction of the through-hole is 7. The filling package according to claim 6, wherein the directional interval is 1.0 mm to 2.9 mm, and the width of the through hole in the lateral direction of the outer ear portion is 0.30 mm to 2.7 mm.
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JP2013230843A (en) * | 2012-04-27 | 2013-11-14 | Asahi Kasei Chemicals Corp | Laminated film of vinylidene chloride-based resin and easily openable cylindrical container |
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JP2013043656A (en) * | 2011-08-22 | 2013-03-04 | Fujimori Kogyo Co Ltd | Cylindrical sealed package and method for manufacturing the same |
JP2013220847A (en) * | 2012-04-19 | 2013-10-28 | Asahi Kasei Chemicals Corp | Sealed package, and method and device for producing the same |
JP2013230843A (en) * | 2012-04-27 | 2013-11-14 | Asahi Kasei Chemicals Corp | Laminated film of vinylidene chloride-based resin and easily openable cylindrical container |
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