WO2022166159A1 - Deep purification system and method for coke oven gas - Google Patents
Deep purification system and method for coke oven gas Download PDFInfo
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- WO2022166159A1 WO2022166159A1 PCT/CN2021/113370 CN2021113370W WO2022166159A1 WO 2022166159 A1 WO2022166159 A1 WO 2022166159A1 CN 2021113370 W CN2021113370 W CN 2021113370W WO 2022166159 A1 WO2022166159 A1 WO 2022166159A1
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- Prior art keywords
- tower
- gas
- coke oven
- liquid
- phase fluid
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- 239000000571 coke Substances 0.000 title claims abstract description 145
- 238000000746 purification Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 41
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 264
- 239000007788 liquid Substances 0.000 claims abstract description 122
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 107
- 230000023556 desulfurization Effects 0.000 claims abstract description 107
- 238000000926 separation method Methods 0.000 claims abstract description 99
- 238000005406 washing Methods 0.000 claims abstract description 87
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims abstract description 75
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims abstract description 52
- 230000008929 regeneration Effects 0.000 claims abstract description 45
- 238000011069 regeneration method Methods 0.000 claims abstract description 45
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000012535 impurity Substances 0.000 claims abstract description 27
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 claims abstract description 27
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 26
- 239000011593 sulfur Substances 0.000 claims abstract description 26
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 20
- 239000000428 dust Substances 0.000 claims abstract description 18
- 239000000126 substance Substances 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 225
- 239000012071 phase Substances 0.000 claims description 214
- 239000012530 fluid Substances 0.000 claims description 134
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000007791 liquid phase Substances 0.000 claims description 28
- 239000003599 detergent Substances 0.000 claims description 27
- 238000012856 packing Methods 0.000 claims description 23
- 239000002912 waste gas Substances 0.000 claims description 16
- 206010039897 Sedation Diseases 0.000 claims description 15
- 230000036280 sedation Effects 0.000 claims description 15
- 238000004062 sedimentation Methods 0.000 claims description 12
- 239000003921 oil Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000003595 mist Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 239000002351 wastewater Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 239000012459 cleaning agent Substances 0.000 claims description 3
- 239000000295 fuel oil Substances 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims 1
- 238000010025 steaming Methods 0.000 claims 1
- 239000011269 tar Substances 0.000 abstract description 23
- 238000004939 coking Methods 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 abstract description 8
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 238000004887 air purification Methods 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000001741 organic sulfur group Chemical group 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000932 sedative agent Substances 0.000 description 2
- 230000001624 sedative effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229930192627 Naphthoquinone Natural products 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229960004887 ferric hydroxide Drugs 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- IEECXTSVVFWGSE-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Fe+3] IEECXTSVVFWGSE-UHFFFAOYSA-M 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- -1 naphtha Chemical compound 0.000 description 1
- 150000002791 naphthoquinones Chemical class 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/002—Removal of contaminants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
- C10K1/10—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
- C10K1/16—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with non-aqueous liquids
Definitions
- the invention relates to the technical field of coke oven gas purification, in particular to a deep purification system and method for coke oven gas.
- Coke oven gas is an important by-product obtained in the coking process.
- the research on the composition of coke oven gas has been quite mature.
- Coke oven gas belongs to natural gas with medium calorific value, with hydrogen content of 50% to 60% and methane of 22% to 24%, which contains huge utilization value.
- When producing coke a large amount of coke oven gas will be produced.
- If 430 cubic meters of coke oven gas is produced by producing 1 ton of coke the amount of coke oven gas generated in my country is basically maintained at 180 billion cubic meters throughout the year, of which about 45-50%
- the coke oven gas is returned to the coke oven, and the remaining coke oven gas is equivalent to more than twice the designed annual gas transmission volume of the national "West-East Gas Pipeline".
- Dry desulfurization mainly uses the desulfurization catalyst synthesized by ferric hydroxide and other preparations to remove H 2 S in the gas, and the regenerated desulfurizer can be reused. Dry desulfurization is mainly used in coke oven gas desulfurization with small gas volume or secondary desulfurization with high desulfurization accuracy. Wet desulfurization process is to use liquid desulfurizer to remove H 2 S and HCN in coke oven gas.
- wet desulfurization methods include improved ADA method, naphthoquinone method, glue method, FRC method, TH method, HPF method, PDS method.
- H 2 S is required to be less than 500mg/Nm 3 and ammonia content is less than 100mg/Nm 3 , but in actual operation, acid gas and ammonia may exceed the standard, which will affect the stable operation of the system. .
- coke oven gas has become an important chemical raw material for use, and the change in the use of coke oven gas has resulted in the design index of the original coke oven gas deep purification far from meeting the requirements of the current use index.
- the desulfurization agent for fine desulfurization is invalid in advance due to abnormal rough desulfurization, which affects the production operation, mainly due to the penetration of sulfur.
- the present invention provides a coke oven gas.
- the deep purification system and method are configured to solve the technical problems that the current coke oven gas in the deep purification process will affect the stable operation of the rear system, cause compressor blockage, and cause premature failure of the desulfurizing agent for fine desulfurization and increase operating costs.
- the technical scheme adopted in the present invention is: a deep purification system for coke oven gas, which comprises a prewash tower, a desulfurization tower, a thermal regeneration tower, a water washing tower, an azeotrope tower, a methanol water separation tower, a Methanol flash tank and four-phase separator, the pre-wash tower is a supergravity rotating device, and the four-phase separator is a horizontal three-weir type gas-liquid-liquid-liquid separator, wherein: the gas cabinet passes through the first heat exchange The separator is connected to the gas phase inlet at the bottom of the prewash tower, the liquid phase outlet at the bottom of the prewash tower is connected to the feed port of the four-phase separator, and the gas outlet of the prewash tower passes through the first compressor, the second heat exchanger and the third The heat exchanger is connected with the air inlet at the lower part of the desulfurization tower, the air outlet at the top of the desulfurization tower is connected with
- the gas outlet is connected with the desulfurization waste gas pipeline, the liquid outlet at the bottom of the methanol-rich flash tank is connected with the liquid inlet in the middle and upper part of the thermal regeneration tower through the fifth heat exchanger, and the liquid outlet at the bottom of the thermal regeneration tower passes through the third compressor and
- the fifth heat exchanger is connected with the liquid inlet at the upper part of the desulfurization tower, the air outlet at the top of the thermal regeneration tower is connected with the air inlet at the lower part of the water washing tower through the sixth heat exchanger, and the sixth heat exchanger is connected with the inlet of the condensate storage tank.
- the liquid outlet, the liquid outlet of the condensate storage tank is connected with the liquid inlet of the upper part of the thermal regeneration tower, the gas outlet at the top of the water washing tower is connected with the desulfurization waste gas pipeline, and the liquid outlet at the bottom of the water washing tower is connected with the feed inlet of the four-phase separator Connection, the gas phase outlet of the four-phase separator is connected to the air inlet in the middle of the azeotrope column, the heavy phase fluid outlet of the four-phase separator is connected to the heavy oil pipeline, the light phase fluid outlet of the four-phase separator is connected to the light oil pipeline, and the four-phase fluid outlet is connected to the light oil pipeline.
- the intermediate phase fluid outlet of the separator is connected with the liquid inlet in the middle of the azeotrope column through the fourth compressor and the seventh heat exchanger, the air outlet at the top of the azeotrope column is connected with the air inlet at the lower part of the washing tower, and the air outlet at the bottom of the azeotrope column is connected with the inlet.
- the liquid outlet is connected with the liquid inlet in the middle of the methanol-water separation tower through the fifth compressor, the air outlet at the top of the methanol-water separation tower is connected with the air inlet in the middle of the thermal regeneration tower, and the liquid outlet at the bottom of the methanol-water separation tower is connected with the first. Seven heat exchanger connections.
- the pre-wash tower includes a transmission device, a rotating shaft and a pre-wash shell, the transmission device is connected with one end of the rotating shaft, and the other end of the rotating shaft is connected with a rotor, the rotor is arranged in the middle and lower part of the inner cavity of the pre-wash shell, and the pre-wash shell is installed.
- a gas outlet is connected to the middle of the top of the pre-washing shell, a liquid-phase outlet is connected to the bottom of the pre-washing shell, a gas-phase inlet is connected to the bottom of one side of the pre-washing shell, and a liquid-phase inlet is connected to the upper part of the other side of the pre-washing shell.
- the phase inlet is connected with an L-shaped liquid pipeline.
- the vertical tube of the L-shaped liquid pipeline extends to the middle of the rotor.
- Several liquid phase nozzles are installed on the vertical tube of the L-shaped liquid pipeline.
- a partition plate is installed between the bottom of the demister and the top of the rotor, the middle of the top of the rotor and the partition plate are sealed by a first gasket, and the two sides of the middle of the bottom of the rotor and the rotating shaft are respectively separated by a second gasket and a first gasket.
- Three gaskets are sealed, and the rotor is filled with a packing layer inside.
- the four-phase separator includes a separation shell, and the inner cavity of the separation shell is divided into an inlet section I, a sedimentation separation section II and a collection section III from left to right; the inlet section I is provided with a gas-liquid separator, The baffle plate and the sedation plate, the feed port is set outside the separation shell and connected to the top of the separation shell, the gas-liquid separator is installed under the feed port, the bottom end of the sedation plate is connected with the bottom of the separation shell, and the top of the baffle plate is connected to the separation shell.
- the top of the shell is connected and located between the gas-liquid separator and the sedation plate; the settling and separation section II is provided with a coalescer; the collection section III is provided with a heavy-phase fluid overflow weir, a heavy-phase fluid collection tank, a light-phase fluid
- the heavy phase fluid overflow weir is arranged on one side of the coalescer and connected with the bottom of the separation shell, the top of the heavy phase fluid collection tank is connected with the bottom of the separation shell and is located between the coalescer and the separation shell.
- a first liquid level gauge is installed on the top and bottom of the sidewall of the heavy-phase fluid collection tank.
- the bottom of the heavy-phase fluid collection tank is connected with a heavy-phase fluid outlet.
- a second liquid level gauge is installed on the top and bottom of the separation shell.
- the light-phase fluid collection tank is arranged on one side of the heavy-phase fluid overflow weir.
- the front wall of the light-phase fluid collection tank is the light-phase fluid overflow weir.
- the height of the fluid overflow weir is lower than the height of the back wall of the light-phase fluid collection tank.
- the top and bottom of the light-phase fluid collection tank are each provided with a third level gauge, and the light-phase fluid collection tank is connected to the bottom of the light-phase fluid collection tank.
- the outlet, the light phase fluid outlet is located outside the separation shell, a mist eliminator is arranged above the light phase fluid collection tank, the gas phase outlet is arranged outside the separation shell and connected to the mist eliminator, and the intermediate phase fluid overflow weir is arranged in the light phase fluid.
- One side of the collection tank is connected to the bottom of the separation shell, the intermediate phase fluid overflow weir and the space at the tail of the separation shell form an intermediate phase fluid collection tank, and the top and bottom of one side of the intermediate phase fluid overflow weir are each provided with a fourth Liquid level gauge, the bottom of the separation shell on one side of the overflow weir of the intermediate phase fluid is connected with an outlet of the intermediate phase fluid.
- the length ratio of the inlet section I, the sedimentation separation section II and the collection section III is 1:3.2-4.2:2.
- the top end of the sedation plate is at the same level as the second liquid level gauge at the top of the separation shell; the bottom end of the baffle is 400-500mm higher than the top of the sedation plate, and the bottom end of the baffle is lower than the gas-liquid separator
- the bottom end is not less than 200mm
- the height of the coalescer is the same as the height of the light-phase fluid overflow weir
- the height of the heavy-phase fluid overflow weir is 200-500mm higher than the bottom end of the light-phase fluid collection tank
- the height of the overflow weir is 1/2-3/4 of the diameter of the four-phase separator
- the height of the back wall of the light-phase fluid collection tank is 200mm higher than the bottom end of the demister
- the height of the overflow weir of the intermediate-phase fluid is higher than that of the light-phase fluid overflow.
- the height of the weir is 20-100mm lower.
- a deep purification method for coke oven gas adopts the above deep purification system for coke oven gas, which comprises the following steps: S1, coke oven gas after eluting benzene and coke oven gas after deep purification by desulfurization tower
- S1 coke oven gas after eluting benzene and coke oven gas after deep purification by desulfurization tower
- the pre-washing tower is a supergravity rotating device
- S2 the coke oven gas after heat exchange and the gas detergent are in countercurrent or cross-current contact in the pre-washing tower for pretreatment
- the pre-treated gas detergent is in the pre-washing tower.
- the coke oven gas Under the action of supergravity, the coke oven gas is collected in the inner wall of the pre-washing tower and discharged to the four-phase separator; S3, the pre-treated coke oven gas is pressurized to 0.3-1.0 MPa and then subjected to primary cooling with the coke oven gas after deep purification in the desulfurization tower After deep cooling to -22 ⁇ -28 °C, it enters the desulfurization tower, and the impurities in the coke oven gas are removed through two stages in the desulfurization tower, and the deeply purified coke oven gas is obtained.
- the regenerated lean methanol is pressurized and cooled to -20 to -40 °C and then sent to the upper part of the desulfurization tower as an absorbent , the sulfur-containing gas obtained at the top of the thermal regeneration tower is cooled and the entrained methanol is recovered, and then sent to the water washing tower for washing, and the coke oven gas after washing by the water washing tower is discharged into the system as desulfurization waste gas; S5, the pre-washing tower pretreated gas detergent It is mixed with the methanol-containing solution discharged from the bottom of the water washing tower, and the mixed mixture is sent to the four-phase separator for gas-liquid separation.
- the dissolved gas separated by the four-phase separator is discharged to the azeotropic tower for washing, and the four-phase separator is separated out
- the tar dust is discharged from the heavy-phase fluid outlet of the four-phase separator, the naphtha separated by the four-phase separator is discharged from the light-phase fluid outlet of the four-phase separator, and the middle phase separated by the four-phase separator is used as a gas detergent.
- the waste water discharged from the methanol water separation tower is heated to 80-100 °C and then sent to the azeotrope tower to recover the detergent by pressure; S6, the non-condensable gas at the top of the azeotrope tower is washed by the water washing tower to recover methanol and used as desulfurization waste gas
- the methanol/water mixture at the bottom of the azeotrope column is pressurized and sent to the methanol-water separation column for rectification and purification, the methanol vapor at the top of the methanol-water separation column is returned to the middle of the thermal regeneration tower, and the methanol-water separation column at the bottom of the methanol-water separation column is discharged from the system.
- the wastewater is cooled and sent out of the system.
- the operating conditions of the prewash tower are: operating temperature 15-20°C, operating pressure 3-6 kPa, packing specific surface area 500-4000 m 2 /m 3 , packing rotation frequency 30-60 Hz, gas-liquid ratio 1000 ⁇ 6000.
- the gas scrubber includes at least methanol and crude benzene.
- the sulfur content in the coke oven gas after deep purification is less than or equal to 0.1 ppm
- the carbon dioxide content is less than or equal to 2.5%
- the consumption of the gas detergent in the prewash tower is 0.20-0.32kg/m 3 coke oven gas; the consumption of lean methanol in the desulfurization tower is 1.30-1.50kg/m 3 coke oven gas;
- the content of NH 3 in methanol is less than 20 ⁇ 10 - 6 ppm, and the pH value is 8-10.
- the beneficial effects of the invention are as follows: by setting the pre-washing tower and setting the pre-washing tower as a super-gravity rotating device, the coke oven gas after debenzene removal can be preliminarily removed by the super-gravity rotating technology in the pre-washing tower, Through the pretreatment of the pre-washing tower, harmful substances such as dust, benzene, tar, naphthalene, ammonia and sulfur in the coke oven gas after removing benzene can be deeply removed, which solves the problem that the excessive sulfur and ammonia in the coke oven gas will affect the
- the problem of the stable operation of the system can improve the stability of the system operation; it also solves the problem that the tar and naphthalene in the coke oven gas will cause the blockage of the compression system, and avoids the blockage abnormality that may be caused in the subsequent section.
- a low-temperature methanol washing technology is provided to further remove
- the system of impurities with complex components in coke oven gas can not only ensure the purification gas index, but also solve the problem that the coking desulfurization waste liquid cannot be treated radically through methanol regeneration and recycling, and also solve the desulfurization agent that can cause fine desulfurization due to abnormal rough desulfurization The problem of increasing operating costs due to early failure.
- the requirements of pressurized transportation of coke oven gas and subsequent deep purification are met, and the purpose of purification of the production chemical synthesis system is achieved.
- the invention has the advantages of low investment, small equipment volume and floor space, high removal efficiency of impurities such as tar dust and naphthalene in coke oven gas, low energy consumption and high washing efficiency.
- the deep-purified coke oven gas does not need to be desulfurized after being returned to the coke oven, and no intractable desulfurization waste liquid is generated, so that the fine desulfurization catalysis and service life of the subsequent production of chemical products can be extended by at least one year.
- FIG. 1 is a schematic diagram of the system composition of the present invention.
- Fig. 2 is the structural representation of the prewash tower in Fig. 1.
- FIG. 3 is a schematic structural diagram of the four-phase separator in FIG. 1 .
- an embodiment of the present invention provides a deep purification system for coke oven gas, which includes a prewash tower 1, a desulfurization tower 8, a thermal regeneration tower 3, a water wash tower 4, an azeotrope tower 5, and a methanol-water separation tower.
- the prewash tower 1 is a supergravity rotating device
- the four-phase separator 2 is a horizontal three-weir type gas-liquid-liquid-liquid separator, wherein :
- the gas cabinet is connected with the gas phase inlet 103 at the bottom of the prewash tower 1 through the first heat exchanger 9, the liquid phase outlet 102 at the bottom of the prewash tower 1 is connected with the feed port 201 of the four-phase separator 2, and the
- the gas outlet 107 is connected to the air inlet at the lower part of the desulfurization tower 8 through the first compressor 10, the second heat exchanger 11 and the third heat exchanger 12, and the air outlet at the top of the desulfurization tower 8 is connected to the second heat exchanger 11,
- the liquid outlet at the bottom of the desulfurization tower 8 is connected to the liquid phase inlet 109 at the upper part of the prewash tower 1 through the second compressor 14, and the liquid outlet at the middle and lower part of the desulfurization tower 8 is connected to the methanol
- the liquid inlet is connected, the air outlet at the top of the methanol-rich flash tank 7 is connected with the air inlet in the upper part of the water washing tower 4, the air outlet at the top of the water washing tower 4 is connected with the desulfurization waste gas pipeline, and the outlet at the bottom of the methanol-rich flash tank 7 is connected.
- the liquid port is connected to the liquid inlet in the upper part of the heat regeneration tower 3 through the fifth heat exchanger 15, and the liquid outlet at the bottom of the heat regeneration tower 3 is connected to the upper part of the desulfurization tower 8 through the third compressor 16 and the fifth heat exchanger 15.
- the liquid inlet is connected, and the air outlet at the top of the thermal regeneration tower 3 is connected with the air inlet at the bottom of the water washing tower 4 through the sixth heat exchanger 17, and the sixth heat exchanger 17 is connected to the liquid inlet of the condensate storage tank 22.
- the liquid outlet of the storage tank 22 is connected to the liquid inlet of the upper part of the thermal regeneration tower 3, the gas outlet of the top of the water washing tower 4 is connected to the desulfurization waste gas pipeline, and the liquid outlet of the bottom of the water washing tower 4 is connected to the feed port of the four-phase separator 2.
- the gas phase outlet 202 of the four-phase separator 2 is connected with the air inlet in the middle of the azeotrope column 5
- the heavy-phase fluid outlet 203 of the four-phase separator 2 is connected with the heavy oil pipeline
- the light-phase fluid outlet 204 of the four-phase separator 2 is connected
- the intermediate phase fluid outlet 205 of the four-phase separator 2 is connected to the liquid inlet in the middle of the azeotrope column 5 through the fourth compressor 18 and the seventh heat exchanger 23, and the air outlet at the top of the azeotrope column 5 is connected to the liquid inlet.
- the air inlet at the bottom of the washing tower 4 is connected, the liquid outlet at the bottom of the azeotrope tower 5 is connected with the liquid inlet in the middle of the methanol water separation tower 6 through the fifth compressor 24, and the air outlet at the top of the methanol water separation tower 6 is connected with the thermal regeneration.
- the air inlet in the middle of the tower 3 is connected, and the liquid outlet at the bottom of the methanol-water separation tower 6 is connected with the seventh heat exchanger 23 .
- the system of the invention is applied to the coke oven gas after initial cooling, electric tar trapping, precooling, desulfurization, intermediate cooling, ammonia removal, final cooling and eluting of benzene, and is used to remove dust, benzene and tar contained in the coke oven gas. , naphthalene, ammonia and various forms of sulfur and other impurities, to meet the needs of coke oven gas pressurized transportation and subsequent deep purification to meet the purification needs of the production chemical synthesis system.
- the pre-wash tower 1 includes a transmission device 101 , a rotating shaft 115 and a pre-wash housing 108 , the transmission device 101 is connected to one end of the rotating shaft 115 , and the other end of the rotating shaft 115 is connected to the rotor 104 , and the rotor 104
- the gas outlet 107 is connected to the middle of the top of the pre-wash housing 108
- the liquid phase outlet 102 is connected to the bottom of the pre-wash housing 108
- the bottom of one side of the pre-wash housing 108 A gas phase inlet 103 is connected
- a liquid phase inlet 109 is connected to the upper part of the other side of the pre-washing shell 108
- an L-shaped liquid pipeline is connected to the liquid phase inlet 109.
- the vertical pipe of the L-shaped liquid pipeline extends to the middle of the rotor 104, and the L Several liquid phase nozzles 111 are installed on the vertical pipe of the shaped liquid pipeline, a demister 106 is installed on the top of the inner cavity of the pre-washing shell 108, and a partition plate 105 is installed between the bottom of the demister 106 and the top of the rotor 104.
- the middle of the top of the rotor 104 and the partition plate 105 are sealed by the first gasket 110
- the middle of the bottom of the rotor 104 and the shaft 115 are sealed by the second gasket 112 and the third gasket 113 respectively
- the interior of the rotor 104 is filled with There is a filler layer 114 .
- the porosity of the packing layer 114 is 80% to 99%; the packing of the packing layer 114 adopts large corrugated wire mesh packing and small corrugated wire mesh packing.
- a small corrugated packing whose length accounts for 5% to 10% of the length of the radius of the pre-wash housing 108 is arranged near the rotating shaft 115, preferably 5% to 8%.
- the average pore size of the large corrugated wire mesh packing is 5-10 mm, preferably 4-8 mm; the average pore size of the small corrugated wire mesh packing is 1-5 mm, preferably 2-4 mm.
- This packing method is conducive to the uniform atomization of the liquid-phase washing liquid and improves the trapping effect of impurities.
- the large corrugated packing can reduce the gas-liquid phase resistance and improve the anti-clogging ability of the packing.
- the four-phase separator 2 includes a separation shell 218, and the inner cavity of the separation shell 218 is divided into an inlet section I, a sedimentation separation section II and a collection section III from left to right; the The inlet section I is provided with a gas-liquid separator 206, a baffle 207 and a sedative plate 208.
- the feed port 201 is set outside the separation shell 218 and is connected to the top of the separation shell 218.
- the gas-liquid separator 206 is installed in the feed port 201
- the bottom end of the sedation plate 208 is connected to the bottom of the separation shell 218, and the top of the baffle plate 207 is connected to the top of the separation shell 218 and is located between the gas-liquid separator 206 and the sedation plate 208;
- the collection section III is provided with a heavy-phase fluid overflow weir 217, a heavy-phase fluid collection tank 219, a light-phase fluid collection tank 220, and an intermediate-phase fluid overflow weir 216, and the heavy-phase fluid overflow weir 217 is set at the One side of the coalescer 209 is connected to the bottom of the separation shell 218, the top of the heavy-phase fluid collection tank 219 is connected to the bottom of the separation shell 218 and is located between the coalescer 209 and the heavy-phase fluid overflow weir 217, and the heavy-phase fluid collection tank
- a first liquid level gauge 213 is installed on the top and bottom of the side wall of
- the light-phase fluid collection tank 220 is arranged on the side of the heavy-phase fluid overflow weir 217, and the front wall of the light-phase fluid collection tank 220 is the light-phase fluid overflow weir 214, and the light-phase fluid overflows
- the height of the weir 214 is lower than the height of the rear wall 215 of the light-phase fluid collection tank 220.
- the top and bottom of the light-phase fluid collection tank 220 are respectively provided with a third liquid level gauge 210, and the bottom of the light-phase fluid collection tank 220 is connected with a third liquid level gauge 210.
- the light phase fluid outlet 204, the light phase fluid outlet 204 is located outside the separation shell 218, a mist eliminator 222 is arranged above the light phase fluid collection tank 220, and the gas phase outlet 202 is arranged outside the separation shell 218 and is connected with the mist eliminator 222,
- the intermediate phase fluid overflow weir 216 is arranged on one side of the light phase fluid collection tank 220 and is connected to the bottom of the separation shell 218.
- the intermediate phase fluid overflow weir 216 and the space at the rear of the separation shell 218 form an intermediate phase fluid collection tank 221.
- the top and bottom of the phase fluid overflow weir 216 are respectively provided with a fourth liquid level gauge 211 , and the intermediate phase fluid outlet 205 is connected to the bottom of the separation shell 218 on the intermediate phase fluid overflow weir 216 side.
- the gas-liquid separator 206 and the sedation plate 208 are the conventional components of the inlet section I, wherein the main function of the gas-liquid separator 206 is to realize the gas-liquid pre-separation.
- the uniform initial distribution or redistribution at the top of the packing or at a certain height is used to improve the effective surface of mass transfer and heat transfer, improve the interphase contact, and thus improve the separation efficiency of the tower.
- the main function of the sedation plate 208 is to slow down the two-phase fluctuation in the liquid phase area of the inlet section I, and also have the function of liquid-liquid-liquid pre-separation, but mainly to suppress the fluctuation to provide stable operating conditions for the sedimentation separation section II.
- the coalescer 209 mainly improves the separation efficiency by promoting the coalescence of the light phase (such as oil droplets) on the plate surface, and also has the function of suppressing the fluctuation of the liquid phase region of the settling separation section II.
- the length ratio of the inlet section I, the sedimentation separation section II and the collection section III is 1:3.2-4.2:2.
- the top end of the sedation plate 208 is at the same level as the second liquid level gauge 212 located at the top of the separation housing 218; It is not less than 200mm below the bottom end of the gas-liquid separator 206 .
- the height of the coalescer 209 is the same as the height (H1) of the light-phase fluid overflow weir 214, and the height of the heavy-phase fluid overflow weir 217 is higher than the bottom end 200- of the light-phase fluid collection tank 220.
- the height of the light-phase fluid overflow weir 214 is 1/2-3/4 of the diameter of the four-phase separator
- the height (H2) of the rear wall 215 of the light-phase fluid collection tank 220 is 200mm higher than the bottom end of the mist eliminator 222
- the middle The height (H3) of the phase fluid overflow weir 216 is 20-100 mm lower than the height of the light phase fluid overflow weir 214.
- the control of the liquid-liquid interface of the four-phase separator 2 in the embodiment of the present invention comes from two aspects: one is that the structure of three overflow weirs and three liquid-phase collecting grooves makes the liquid-liquid interface simultaneously affected by the light phase/intermediate The control of the hydrostatic pressure of the phase and the heavy phase is relatively stable; the second is that the light-phase fluid collection tank 220 and the intermediate-phase fluid collection tank 221 provide buffer space for the fluctuation of the upstream and downstream (inlet and outlet) flow during the operation, thereby The influence of working condition fluctuations on the separation process of the settling section is reduced or avoided.
- a low lateral flow rate is ensured, so that the fluid in the liquid phase has sufficient residence time to achieve liquid-liquid-liquid sedimentation separation, and at the same time is conducive to the sedimentation or buoyancy of the dispersed phase, and also Reduce the fluctuation of the liquid phase, shorten the separation time, and reduce the size of the equipment.
- All the four-phase separators 2 shown in FIG. 3 are used in the present invention, which comprehensively considers the influencing factors of the pressure distribution at the end of the sedimentation separation section II under the actual separation conditions, including: the height of the light-phase fluid overflow weir 214 and the pressure distribution of the three weir plates. It is determined by the height difference, the thickness of the liquid layer at the top of the overflow weir, the flow rate of the liquid layer at the top of the overflow weir and the flow resistance at the bottom of the light phase collection tank 220 .
- the embodiment of the present invention also provides a deep purification method for coke oven gas, the deep purification method adopts the above deep purification system for coke oven gas, which includes the following steps: S1, the coke oven gas after eluting benzene is first
- the heat exchanger 9 and the second heat exchanger 11 exchange heat with the coke oven gas after deep purification in the desulfurization tower 8 to 20-25°C, and the coke oven gas after heat exchange is sent to the prewash tower 1 from the lower part of the prewash tower 1
- the gas detergent from the bottom of the desulfurization tower 8 is pressurized by the second compressor 14 and sent to the pre-wash tower 1 from the upper part of the pre-wash tower 1; wherein, the pre-wash tower 1 is a supergravity rotating device.
- the coke oven gas after eluting benzene contains impurities such as dust, benzene, tar, naphthalene, ammonia and various forms of sulfur.
- the coke oven gas after eluting benzene contains 5-15 mg/m 3 of tar dust, 10-200 mg/m 3 of naphthalene, 15-100 mg/m 3 of ammonia, less than 500 mg/m 3 of sulfur and other trace impurities.
- the coke oven gas after heat exchange and the gas detergent are contacted in the pre-washing tower 1 in countercurrent or cross-current for pretreatment, and the pre-treated gas detergent is in the pre-washing tower 1 under the action of the supergravity of the pre-washing tower 1.
- the inner wall is collected and discharged to the four-phase separator 2 .
- the embodiment of the present invention first uses the pre-wash tower 1 of the supergravity rotation technology to elute the benzene.
- the obtained coke oven gas is pretreated to preliminarily remove impurities such as dust, benzene, tar, naphthalene, ammonia and various forms of sulfur in the coke oven gas after eluting the benzene.
- the gas detergent is evenly distributed through the liquid phase nozzles 111 of the pre-wash tower 1 and then enters the packing layer 114.
- the gas detergent is split into
- the liquid microelements liquid film, liquid filaments and droplets
- the embodiment of the present invention uses the supergravity rotating technology to remove impurities.
- the cutting particle size of the supergravity rotating technology reaches the order of magnitude of 10 -8 m, and the particle size of the gas detergent after passing through the packing layer 114 almost reaches the molecular level, and then it is aggregated in the supergravity rotating device and extracted together with impurities.
- the coke oven gas after eluting benzene is pretreated by using the supergravity rotation technology, which can strengthen the washing effect, reduce the particle size of the washing, and at the same time, through the liquid phase spray and the action of supergravity, the droplets are distributed It is more uniform, and the contact surface with impurities in coke oven gas is larger, thereby improving the elution effect of impurities.
- the supergravity rotating device has the characteristics of good particle trapping effect, small gas phase pressure drop, and the rotating packing is not easy to be blocked, so as to achieve the deep removal of dust, benzene, tar, naphthalene, ammonia and sulfur and other harmful substances in the coke oven gas. , so as to meet the coke oven gas pressurized transportation and subsequent deep purification, and achieve the purpose of purification of the production chemical synthesis system.
- the coke oven gas after removing impurities is defrostered by the demister 106 to obtain pretreated coke oven gas, and the gas detergent after removing impurities is thrown to the inner wall of the pre-washing shell 108 and flows into the fourth phase through the liquid phase outlet 102.
- Phase separator 2 Phase separator 2.
- naphthalene in coke oven gas is easy to crystallize at ⁇ 20°C.
- a pre-wash tower 1 is newly added, and pre-wash methanol is used to remove naphthalene in the coke oven gas. Since the pre-wash methanol contains crude benzene, both benzene and naphthalene are aromatic compounds. According to the similar compatibility principle, naphthalene is basically dissolved in the gas detergent.
- the most suitable temperature for the best pretreated coke oven gas is 20-25° C.
- the gas cleaning agent at least includes methanol and crude benzene, and the gas cleaning agent can also include desalinated water, ethanol, washing One or a combination of two or more of oil and tar, when the temperature of the gas scrubber is less than 20°C, has a good pretreatment effect.
- the collection efficiency of tar dust reaches more than 99%, and the particles of more than 3 ⁇ m can be completely removed; the removal rate of naphthalene is more than 80%.
- the removal rate of tar and dust is more than 60%; the removal rate of organic sulfur is more than 85%; the removal rate of ammonia is more than 50%; the removal rate of benzene is more than 50%; The removal rate makes the pretreated coke oven gas meet the requirements of subsequent compression and deep purification.
- the pretreated coke oven gas is pressurized to 0.3-1.0 MPa by the first compressor 10, and then subjected to primary cooling in the second heat exchanger 11 with the coke oven gas deeply purified by the desulfurization tower 8, and then passes through the second heat exchanger 11.
- the third heat exchanger 12 is cryogenically cooled to -22 ⁇ -28°C and then enters the desulfurization tower 8, and the impurities in the coke oven gas are removed in two stages in the desulfurization tower 8 to obtain deeply purified coke oven gas, and deeply purified coke oven gas.
- the sulfur-containing methanol rich liquid obtained from desulfurization in the lower part of the desulfurization tower 8 is reheated to 25-35 ° C by the fourth heat exchanger 13 and then enters the methanol-rich flash tank 7 for flashing under reduced pressure, and the flash pressure is 2-8 bar
- the flashed gas is discharged from the system as desulfurization waste gas after the methanol is recovered by the water washing tower 4, and the flashed rich liquid at the bottom of the methanol-rich flash tank 7 is reheated to 80-100 ° C by the fifth heat exchanger 15 and then enters the thermal regeneration tower 3.
- Regeneration is carried out, the regenerated lean methanol is pressurized by the third compressor 16, cooled to -20 ⁇ -40°C by the fifth heat exchanger 15, and then sent to the upper part of the desulfurization tower 8 as an absorbent, and obtained from the top of the thermal regeneration tower 3.
- the sulfur-containing gas is cooled by the sixth heat exchanger 17, and the entrained methanol is recovered by the condensate storage tank 22, and then sent to the washing tower 4 for washing, and the coke oven gas washed by the washing tower 4 is discharged into the system as desulfurization waste gas.
- the gases flashed from the methanol-rich flash tank 7 are H 2 , CH 4 and the like.
- the sulfur-containing gas obtained from the top of the thermal regeneration tower 3 is a gas with a higher concentration of H 2 S.
- the methanol solution absorbing acid gas components is regenerated and recycled by means of vacuum flash evaporation and heating regeneration.
- the lean methanol temperature is -20 ⁇ -40°C, it can not only meet the requirement of desulfurization precision, but also can be cooled by common cooling medium.
- the pretreated gas detergent in the pre-wash tower 1 is mixed with the methanol-containing solution discharged from the bottom of the water wash tower 4, and the mixed mixture is sent to the four-phase separator 2 for gas-liquid separation.
- the dissolved gas is discharged to the azeotrope tower 5 for washing, the tar dust separated by the four-phase separator 2 is discharged from the heavy-phase fluid outlet 203 of the four-phase separator 2, and the naphtha separated by the four-phase separator 2 is separated by four phases.
- the light phase fluid outlet 204 of the device 2 is discharged, and the intermediate phase separated by the four-phase separator 2 is used as a gas detergent.
- the waste water discharged from the methanol-water separation tower 6 is heat-exchanged to 80-100 ° C by the seventh heat exchanger 23 and then passed through.
- the fourth compressor 18 is pressurized and sent to the azeotrope column 5 to recover the detergent.
- the pre-treated gas detergent in the pre-wash tower 1 contains impurities such as tar, dust, crude benzene, naphthalene, ammonia, and organic sulfur.
- the non-condensable gas at the top of the azeotrope tower 5 is washed with water to reclaim the methanol as the desulfurization waste gas discharge system, and the methanol/water mixture at the bottom of the azeotrope tower 5 is sent to methanol water after being pressurized by the fifth compressor 24
- the separation tower 6 is rectified and purified, the methanol vapor at the top of the methanol water separation tower 6 is returned to the middle of the thermal regeneration tower 3, and the waste water at the bottom of the methanol water separation tower 6 is cooled by the seventh heat exchanger 23 and sent out to the system.
- the methanol in the desulfurization tower 8 absorbs the NH 3 in the process gas while absorbing the acid gas, which will affect the low temperature methanol washing system (desulfurization tower 8, thermal regeneration tower 3, water washing tower 4, azeotrope tower 5, methanol water Separation tower 6 and methanol-rich flash tank 7) cause a certain impact.
- the solubility of NH 3 in methanol at low temperature is much higher than that of acid gases such as CO 2 and H 2 S in methanol, therefore, it is easy to accumulate in the methanol wash system.
- Acid gases such as CO 2 and H 2 S dissolved in methanol will reduce the pH value of methanol and cause corrosion of the equipment in the low temperature methanol washing system.
- the current low-temperature methanol washing process will allow a certain content of NH 3 in the system.
- the solubility of NH 3 in methanol at room temperature is more than 10 times that of H 2 S. More than 60 times of CO 2 , the methanol containing NH 3 finally enters the thermal regeneration tower 3 for regeneration, the NH 3 dissolved in methanol will be desorbed in the thermal regeneration tower 3, and the acid gas enters the thermal regeneration tower 3. Water cooler, because the water cooler cools the acid gas, the methanol in the acid gas is condensed down.
- the content of NH 3 in the low-temperature methanol washing system must be strictly controlled.
- the ammonia concentration needs to be controlled within a certain range during purification, that is, the lean methanol used in the cycle is maintained (in the desulfurization tower 8, the thermal regeneration tower 3 , the water washing tower 4, the azeotrope tower 5, the methanol water separation tower 6, the methanol-rich flash tank 7 and the four-phase separator 2)
- the NH 3 content is less than 20 ⁇ 10-6 ppm
- the pH value is 8-10 .
- the solubility in methanol is 0.9-6Nm 3 H 2 S/m 3 at 0.3-1.0MPa, temperature -20 ⁇ -40°C, CO 2 is 0.3-1.0MPa, temperature
- the solubility in methanol at -20 ⁇ -40°C is 0.8 ⁇ 5Nm 3 CO 2 /m 3
- the amount of lean methanol in the desulfurization tower 8 can be determined (that is, the amount of lean methanol entering the desulfurization tower 8, including the amount from the thermal regeneration tower 3
- the lean methanol entering at the bottom of the tower and the methanol supplemented by the external cut-off time) are 1.30-1.50kg/m 3 coke oven gas.
- Coke oven gas has complex components and many impurities. Its gas components include CO, H 2 , CO 2 , CH 4 , H 2 S, organic sulfur, C 2 H 4 , C 2 H 6 , C 3 H 8 , C 4 H 10 , HCN, N 2 , Ar and tar, fatty acid, monophenol, compound phenol, naphtha, anthracene oil, naphthalene oil, fly ash, etc. In these components, except for CO, H 2 effective components and CH 4 , N 2 , Ar and hydrocarbon inert gases, all other components including CO 2 and sulfide are harmful impurities that need to be removed. The daunting task of purification.
- the use of low-temperature methanol cleaning method can clean Remove various harmful components in coke oven gas, such as CO 2 , H 2 S, COS, C 4 H 4 S, HCN, NH 3 , H 2 O, hydrocarbons above C 2 (including light oil, aromatic hydrocarbons) , naphtha, olefins and colloids, etc.) and other carbonyl compounds, which cannot be achieved by any other purification process.
- the use of low-temperature methanol to elute the complex sulfur impurities in the coke oven gas can not only ensure the purification gas index, but also solve the problem that the coking desulfurization waste liquid cannot be radically treated through methanol regeneration and recycling.
- the operating conditions of the pre-wash tower 1 are: operating temperature 15-20° C., operating pressure 3-6 kPa, packing specific surface area 500-4000 m 2 /m 3 , packing rotation frequency 30-60 Hz, gas-liquid ratio 1000 ⁇ 6000.
- the gas scrubber includes at least methanol, washing oil and tar.
- the sulfur content in the coke oven gas after deep purification is less than or equal to 0.1 ppm
- the carbon dioxide content is less than or equal to 2.5%
- the amount of the gas detergent in the pre-wash tower 1 (ie the amount of detergent entering the pre-wash tower 1 from the bottom of the desulfurization tower 8 ) is 0.20-32 kg/m 3 coke oven gas.
- the sulfur concentration in large-scale coal gasification gas is 4-8 times higher than that in large-scale coal gasification gas.
- the hydrogen sulfide concentration tower is used to increase the concentration of acid gas, and the required acid gas concentration can be recovered by the heat regeneration tower 3 and the waste gas is concentrated and processed by the water washing tower 4 to achieve the required acid gas concentration. Therefore, compared with a large-scale coal gasification process, the embodiment of the present invention has the effects of shortening the entire subsequent process, significantly reducing investment, small footprint and good environmental protection benefits.
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Abstract
The present invention belongs to the field of coke oven gas purification and provides a deep purification system and method for coke oven gas. By providing a pre-washing tower as a super-gravity rotating device, debenzolized coke oven gas can be subjected to preliminary impurity removal in the pre-washing tower by means of a super-gravity rotating technology, so that dust, benzene, tar, naphthalene, ammonia, sulfur and other harmful substances in the debenzolized coke oven gas are removed deeply, the problem that excessive sulfur and ammonia in the coke oven gas may affect stable operation of a system is solved, and the problem that the tar and naphthalene in the coke oven gas may cause blockage in a compression system is also solved. By means of devices such as a desulfurization tower, a heat regeneration tower, a washing tower, an azeotropic tower, a methanol-water separation tower, a methanol-rich flash tank, and a four-phase separator, a system for further removing complex impurities from coke oven gas by means of a low-temperature methanol washing technology is provided, so that an air purification index is ensured, and the problem that coking desulfurization waste liquid cannot be radically treated can be solved by means of a methanol regeneration cycle.
Description
本发明涉及焦炉煤气净化技术领域,尤其涉及一种焦炉煤气的深度净化系统及方法。The invention relates to the technical field of coke oven gas purification, in particular to a deep purification system and method for coke oven gas.
焦炉煤气是炼焦过程中得到的重要副产品,近些年对焦炉煤气的组成成分的研究已经相当成熟。焦炉煤气属于中热值然气,氢气含量50%~60%,甲烷22%~24%,其中包含巨大的利用价值。在生产焦炭的同时会产生大量焦炉煤气,如果按照生产1吨焦炭产生430立方米的焦炉煤气计算,我国全年焦炉煤气发生量基本维持在1800亿立方米,其中45-50%左右的焦炉煤气返回焦炉,剩余的焦炉煤气相当于国家“西气东输”设计年输气量的2倍以上。因此,如何回收利用好焦炉煤气对实现资源的循环利用和经济的可持续发展具有重要意义。在焦炉煤气综合利用之前焦炉煤气的净化就成了重中之重。在焦炉煤气综合利用之前焦炉煤气的净化就成了重中之重,而焦炉煤气净化中的核心问题就是脱硫。Coke oven gas is an important by-product obtained in the coking process. In recent years, the research on the composition of coke oven gas has been quite mature. Coke oven gas belongs to natural gas with medium calorific value, with hydrogen content of 50% to 60% and methane of 22% to 24%, which contains huge utilization value. When producing coke, a large amount of coke oven gas will be produced. If 430 cubic meters of coke oven gas is produced by producing 1 ton of coke, the amount of coke oven gas generated in my country is basically maintained at 180 billion cubic meters throughout the year, of which about 45-50% The coke oven gas is returned to the coke oven, and the remaining coke oven gas is equivalent to more than twice the designed annual gas transmission volume of the national "West-East Gas Pipeline". Therefore, how to recycle coke oven gas is of great significance to realize the recycling of resources and the sustainable development of economy. Before the comprehensive utilization of coke oven gas, the purification of coke oven gas has become the top priority. Before the comprehensive utilization of coke oven gas, the purification of coke oven gas has become the top priority, and the core problem in the purification of coke oven gas is desulfurization.
目前,焦炉煤气常用的脱硫方法为干法脱硫和湿法脱硫。干法脱硫主要是利用氢氧化铁与其他制剂合成的脱硫催化剂脱除煤气中的H
2S,经过再生的脱硫剂可重新使用。干法脱硫主要应用于气量较小的焦炉煤气脱硫或脱硫精度高的二次脱硫。湿法脱硫工艺是利用液体脱硫剂脱除焦炉煤气中的H
2S和HCN,目前常用的湿法脱硫有改良ADA法、萘醌法、胶法、FRC法、TH法、HPF法、PDS法、OPT法、络合铁法、氨水催化法。规模较大焦化企业通常采用湿法脱硫。湿法脱硫过程中,为了避免脱硫废液中副反应盐类累积,会排出少量废液。以前采取的措施是将排出的脱硫废液送入配煤系统,但这种方式会产生环保问题,污染环境。
At present, the commonly used desulfurization methods for coke oven gas are dry desulfurization and wet desulfurization. Dry desulfurization mainly uses the desulfurization catalyst synthesized by ferric hydroxide and other preparations to remove H 2 S in the gas, and the regenerated desulfurizer can be reused. Dry desulfurization is mainly used in coke oven gas desulfurization with small gas volume or secondary desulfurization with high desulfurization accuracy. Wet desulfurization process is to use liquid desulfurizer to remove H 2 S and HCN in coke oven gas. Currently commonly used wet desulfurization methods include improved ADA method, naphthoquinone method, glue method, FRC method, TH method, HPF method, PDS method. method, OPT method, complex iron method, ammonia water catalysis method. Large-scale coking enterprises usually use wet desulfurization. In the wet desulfurization process, in order to avoid the accumulation of side reaction salts in the desulfurization waste liquid, a small amount of waste liquid will be discharged. The previous measure is to send the discharged desulfurization waste liquid to the coal blending system, but this method will cause environmental problems and pollute the environment.
伴随着新环保政策的出台,脱硫废液的处理已经成为焦化行业一大难题,至今国内尚未形成较为完整、经济又环保的脱硫废液处理方法。综上,焦炉煤气脱硫面临着干法脱硫投资、成本过高,不能适应焦炉煤气规模化的要求,而传统湿法脱硫存在废液无法处理的难题。另外,目前焦炉煤气在深度净化过程中,还存在对脱硫、脱萘等精度不够,不能保证后续装置的安-稳-常-满-优运行。主要表现在以下三个方面:(1)深度净化后的焦炉煤气含硫、氨超标,影响后续净化及合成的正常运行。With the introduction of new environmental protection policies, the treatment of desulfurization waste liquid has become a major problem in the coking industry. So far, a relatively complete, economical and environmentally friendly treatment method for desulfurization waste liquid has not been established in China. In summary, coke oven gas desulfurization is faced with the high investment and cost of dry desulfurization, which cannot meet the requirements of large-scale coke oven gas, and the traditional wet desulfurization has the problem that waste liquid cannot be treated. In addition, in the current deep purification process of coke oven gas, the accuracy of desulfurization and naphthalene removal is insufficient, and the safe-stable-normal-full-optimal operation of the subsequent devices cannot be guaranteed. It is mainly manifested in the following three aspects: (1) The coke oven gas after deep purification contains sulfur and ammonia exceeding the standard, which affects the normal operation of subsequent purification and synthesis.
一般焦炉煤气只是作为燃料气来使用时,要求H
2S低于500mg/Nm
3,氨含量低于100mg/Nm
3,但实际运行中酸气和氨时有超标现象,影响后系统稳定运行。随着焦化规模扩大,产业集聚化,焦炉煤气成为重要的化工原料气来使用,焦炉煤气用途的改变,就造成了原焦炉煤气深度净化的设计指标远不能满足现使用指标要求。
Generally, when coke oven gas is only used as fuel gas, H 2 S is required to be less than 500mg/Nm 3 and ammonia content is less than 100mg/Nm 3 , but in actual operation, acid gas and ammonia may exceed the standard, which will affect the stable operation of the system. . With the expansion of coking scale and industrial agglomeration, coke oven gas has become an important chemical raw material for use, and the change in the use of coke oven gas has resulted in the design index of the original coke oven gas deep purification far from meeting the requirements of the current use index.
(2)深度净化后的焦炉煤气含焦油和萘严重影响压缩机正常运行,主要原因是焦炉煤气夹带焦油、萘含量高,压缩时气温升高焦油气化结焦;以及萘冷凝结晶,造成压缩机萘堵,使压缩机无法正常运行,被迫停修,有时仅开1-2天就要停车抢修,使生产十分被动,往往都是1开2备或1开3备的局面。(2) The deeply purified coke oven gas contains tar and naphthalene, which seriously affects the normal operation of the compressor. The main reason is that the coke oven gas entrains tar and high naphthalene content, and the temperature rises during compression. The compressor is blocked by naphthalene, which makes the compressor unable to operate normally and is forced to stop maintenance. Sometimes it is necessary to stop for repair after only 1-2 days of operation, which makes the production very passive.
(3)由于粗脱硫不正常造成精脱硫的脱硫剂提前失效,影响生产操作,主要是硫穿透,被迫提前更换脱硫剂,由此发生的脱硫剂更换频繁,运行费用增加。(3) The desulfurization agent for fine desulfurization is invalid in advance due to abnormal rough desulfurization, which affects the production operation, mainly due to the penetration of sulfur.
为解决目前焦炉煤气在深度净化过程中存在会影响后系统稳定运行、会造成压缩机堵塞及会造成精脱硫的脱硫剂提前失效而增加运行费用的技术问题,本发明提供一种焦炉煤气的深度净化系统及方法。In order to solve the technical problems that the current coke oven gas in the deep purification process will affect the stable operation of the rear system, cause compressor blockage, and cause premature failure of the desulfurizing agent for fine desulfurization and increase operating costs, the present invention provides a coke oven gas. The deep purification system and method.
为解决上述技术问题,本发明采用的技术方案是:一种焦炉煤气的深度净化系统,其包括预洗塔、脱硫塔、热再生塔、水洗塔、共沸塔、甲醇水分离塔、富甲醇闪蒸槽和四相分离器,所述预洗塔为超重力旋转装置,四相分离器为卧式三堰型气-液-液-液分离器,其中:气柜经第一换热器与预洗塔下部的气相进口连接,预洗塔底部的液相出口与四相分离器的进料口连接,预洗塔的气体出口经第一压缩机、第二换热器和第三换热器与脱硫塔下部的进气口连接,脱硫塔顶部的出气口与第二换热器连接,脱硫塔底部的出液口经第二压缩机与预洗塔上部的液相进口连接,脱硫塔中下部的出液口经第四换热器与富甲醇闪蒸槽的进液口连接,富甲醇闪蒸槽顶部的出气口与水洗塔中上部的进气口连接,水洗塔顶部的出气口与脱硫废气管道连接,富甲醇闪蒸槽底部的出液口经第五换热器与热再生塔中上部的进液口连接,热再生塔底部的出液口经第三压缩机和第五换热器与脱硫塔上部的进液口连接,热再生塔顶部的出气口经第六换热器与水洗塔下部的进气口连接,第六换热器连接冷凝液储罐的进液口,冷凝液储罐的出液口与热再生塔上部的进液口连接,水洗塔顶部的出气口与脱硫废气管道连接,水洗塔底部的出液口与四相分离器的进料口连接,四相分离器的气相出口与共沸塔中部的进气口连接,四相分离器的重相流体出口与重油管道连接,四相分离器的轻相流体出口与轻油管道连接,四相分离器的中间相流体出口经第四压缩机和第七换热器与共沸塔中部的进液口连接,共沸塔顶部的出气口与水洗塔下部的进气口连接,共沸塔底部的出液口经第五压缩机与甲醇水分离塔中部的进液口连接,甲醇水分离塔顶部的出气口与热再生塔中部的进气口连接,甲醇水分离塔底部的出液口与第七换热器连接。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a deep purification system for coke oven gas, which comprises a prewash tower, a desulfurization tower, a thermal regeneration tower, a water washing tower, an azeotrope tower, a methanol water separation tower, a Methanol flash tank and four-phase separator, the pre-wash tower is a supergravity rotating device, and the four-phase separator is a horizontal three-weir type gas-liquid-liquid-liquid separator, wherein: the gas cabinet passes through the first heat exchange The separator is connected to the gas phase inlet at the bottom of the prewash tower, the liquid phase outlet at the bottom of the prewash tower is connected to the feed port of the four-phase separator, and the gas outlet of the prewash tower passes through the first compressor, the second heat exchanger and the third The heat exchanger is connected with the air inlet at the lower part of the desulfurization tower, the air outlet at the top of the desulfurization tower is connected with the second heat exchanger, and the liquid outlet at the bottom of the desulfurization tower is connected with the liquid phase inlet at the upper part of the prewash tower through the second compressor, The liquid outlet in the middle and lower part of the desulfurization tower is connected with the liquid inlet of the methanol-rich flash tank through the fourth heat exchanger, and the gas outlet at the top of the methanol-rich flash tank is connected with the air inlet in the middle and upper part of the water washing tower. The gas outlet is connected with the desulfurization waste gas pipeline, the liquid outlet at the bottom of the methanol-rich flash tank is connected with the liquid inlet in the middle and upper part of the thermal regeneration tower through the fifth heat exchanger, and the liquid outlet at the bottom of the thermal regeneration tower passes through the third compressor and The fifth heat exchanger is connected with the liquid inlet at the upper part of the desulfurization tower, the air outlet at the top of the thermal regeneration tower is connected with the air inlet at the lower part of the water washing tower through the sixth heat exchanger, and the sixth heat exchanger is connected with the inlet of the condensate storage tank. The liquid outlet, the liquid outlet of the condensate storage tank is connected with the liquid inlet of the upper part of the thermal regeneration tower, the gas outlet at the top of the water washing tower is connected with the desulfurization waste gas pipeline, and the liquid outlet at the bottom of the water washing tower is connected with the feed inlet of the four-phase separator Connection, the gas phase outlet of the four-phase separator is connected to the air inlet in the middle of the azeotrope column, the heavy phase fluid outlet of the four-phase separator is connected to the heavy oil pipeline, the light phase fluid outlet of the four-phase separator is connected to the light oil pipeline, and the four-phase fluid outlet is connected to the light oil pipeline. The intermediate phase fluid outlet of the separator is connected with the liquid inlet in the middle of the azeotrope column through the fourth compressor and the seventh heat exchanger, the air outlet at the top of the azeotrope column is connected with the air inlet at the lower part of the washing tower, and the air outlet at the bottom of the azeotrope column is connected with the inlet. The liquid outlet is connected with the liquid inlet in the middle of the methanol-water separation tower through the fifth compressor, the air outlet at the top of the methanol-water separation tower is connected with the air inlet in the middle of the thermal regeneration tower, and the liquid outlet at the bottom of the methanol-water separation tower is connected with the first. Seven heat exchanger connections.
可选地,所述预洗塔包括传动装置、转轴和预洗壳体,传动装置与转轴一端连接,转轴另一端连接有转子,转子设于预洗壳体内腔的中下部,预洗壳体的顶部中间连接有气体出口,预洗壳体的底部连接有液相出口,预洗壳体的一侧底部连接有气相进口,预洗壳体的另一侧中上部连接有液相进口,液相进口连接有L形液体管道,L形液体管道的竖直管延伸至转子中部,L形液体管道的竖直管上安装有若干个液相喷嘴,预洗壳体内腔的顶部设有除沫器,除沫器底部与转子顶部之间安装有分隔板,转子顶部中间与分隔板之间通过第一密封垫密封,转子底部中间两侧与转轴之间分别通过第二密封垫和第三密封垫密封,转子内部填充有填料层。Optionally, the pre-wash tower includes a transmission device, a rotating shaft and a pre-wash shell, the transmission device is connected with one end of the rotating shaft, and the other end of the rotating shaft is connected with a rotor, the rotor is arranged in the middle and lower part of the inner cavity of the pre-wash shell, and the pre-wash shell is installed. A gas outlet is connected to the middle of the top of the pre-washing shell, a liquid-phase outlet is connected to the bottom of the pre-washing shell, a gas-phase inlet is connected to the bottom of one side of the pre-washing shell, and a liquid-phase inlet is connected to the upper part of the other side of the pre-washing shell. The phase inlet is connected with an L-shaped liquid pipeline. The vertical tube of the L-shaped liquid pipeline extends to the middle of the rotor. Several liquid phase nozzles are installed on the vertical tube of the L-shaped liquid pipeline. A partition plate is installed between the bottom of the demister and the top of the rotor, the middle of the top of the rotor and the partition plate are sealed by a first gasket, and the two sides of the middle of the bottom of the rotor and the rotating shaft are respectively separated by a second gasket and a first gasket. Three gaskets are sealed, and the rotor is filled with a packing layer inside.
可选地,所述四相分离器包括分离壳体,分离壳体内腔从左至右分为入口段Ⅰ、沉降分离段Ⅱ和采集段Ⅲ;所述入口段Ⅰ设置有气液分离器、挡板和镇静板,进料口设于分离壳体外部并与分离壳体顶部连接,气液分离器安装于进料口下面,镇静板底端与分离壳体底部连接,挡板顶端与分离壳体顶部连接并位于气液分离器和镇静板之间;所述沉降分离段Ⅱ安装有聚结器;所述采集段Ⅲ设置有重相流体溢流堰、重相流体收集槽、轻相流体收集槽和中间相流体溢流堰,重相流体溢流堰设置于聚结器一侧并与分离壳体底部连接,重相流体收集槽顶端与分离壳体底部连接并位于聚结器与重相流体溢流堰之间,重相流体收集槽侧壁的顶部和底部各安装有一个第一液位计,重相流体收集槽底部连接有重相流体出口,重相流体收集槽上方的分离壳体顶部和底部各安装有一个第二液位计,轻相流体收集槽设置于重相流体溢流堰一侧,轻相流体收集槽的前墙为轻相流体溢流堰,轻相流体溢流堰的高度低于轻相流体收集槽的后墙的高度,轻相流体收集槽内的顶部和底部各设有一个第三液位计,轻相流体收集槽底部连接有轻相流体出口,轻相流体出口位于分离壳体外部,轻相流体收集槽上方设置有除雾器,气相出口设于分离壳体外面并与除雾器连接,中间相流体溢流堰设置于轻相流体收集槽一侧并与分离壳体底部连接,中间相流体溢流堰与分离壳体尾部的空间形成中间相流体收集槽,中间相流体溢流堰一侧的顶部和底部各设有一个第四液位计,中间相流体溢流堰一侧的分离壳体底部连接有中间相流体出口。Optionally, the four-phase separator includes a separation shell, and the inner cavity of the separation shell is divided into an inlet section I, a sedimentation separation section II and a collection section III from left to right; the inlet section I is provided with a gas-liquid separator, The baffle plate and the sedation plate, the feed port is set outside the separation shell and connected to the top of the separation shell, the gas-liquid separator is installed under the feed port, the bottom end of the sedation plate is connected with the bottom of the separation shell, and the top of the baffle plate is connected to the separation shell. The top of the shell is connected and located between the gas-liquid separator and the sedation plate; the settling and separation section II is provided with a coalescer; the collection section III is provided with a heavy-phase fluid overflow weir, a heavy-phase fluid collection tank, a light-phase fluid The fluid collection tank and the intermediate phase fluid overflow weir, the heavy phase fluid overflow weir is arranged on one side of the coalescer and connected with the bottom of the separation shell, the top of the heavy phase fluid collection tank is connected with the bottom of the separation shell and is located between the coalescer and the separation shell. Between the heavy-phase fluid overflow weirs, a first liquid level gauge is installed on the top and bottom of the sidewall of the heavy-phase fluid collection tank. The bottom of the heavy-phase fluid collection tank is connected with a heavy-phase fluid outlet. A second liquid level gauge is installed on the top and bottom of the separation shell. The light-phase fluid collection tank is arranged on one side of the heavy-phase fluid overflow weir. The front wall of the light-phase fluid collection tank is the light-phase fluid overflow weir. The height of the fluid overflow weir is lower than the height of the back wall of the light-phase fluid collection tank. The top and bottom of the light-phase fluid collection tank are each provided with a third level gauge, and the light-phase fluid collection tank is connected to the bottom of the light-phase fluid collection tank. The outlet, the light phase fluid outlet is located outside the separation shell, a mist eliminator is arranged above the light phase fluid collection tank, the gas phase outlet is arranged outside the separation shell and connected to the mist eliminator, and the intermediate phase fluid overflow weir is arranged in the light phase fluid. One side of the collection tank is connected to the bottom of the separation shell, the intermediate phase fluid overflow weir and the space at the tail of the separation shell form an intermediate phase fluid collection tank, and the top and bottom of one side of the intermediate phase fluid overflow weir are each provided with a fourth Liquid level gauge, the bottom of the separation shell on one side of the overflow weir of the intermediate phase fluid is connected with an outlet of the intermediate phase fluid.
可选地,所述入口段Ⅰ、沉降分离段Ⅱ和采集段Ⅲ的长度比例为1:3.2-4.2:2。Optionally, the length ratio of the inlet section I, the sedimentation separation section II and the collection section III is 1:3.2-4.2:2.
可选地,所述镇静板顶端与位于分离壳体顶部的第二液位计处于同一水平面;所述挡板底端高于镇静板顶端400-500mm,挡板底端低于气液分离器底端不小于200mm,所述聚结器的高度与轻相流体溢流堰的高度相同,所述重相流体溢流堰的高度高出轻相流体收集槽底端200-500mm,轻相流体溢流堰高度为四相分离器直径的1/2-3/4,轻相流体收集槽的后墙高度高出除雾器底端200mm,中间相流体溢流堰的高度比轻相流体溢流堰的高度低20-100mm。Optionally, the top end of the sedation plate is at the same level as the second liquid level gauge at the top of the separation shell; the bottom end of the baffle is 400-500mm higher than the top of the sedation plate, and the bottom end of the baffle is lower than the gas-liquid separator The bottom end is not less than 200mm, the height of the coalescer is the same as the height of the light-phase fluid overflow weir, the height of the heavy-phase fluid overflow weir is 200-500mm higher than the bottom end of the light-phase fluid collection tank, and the light-phase fluid The height of the overflow weir is 1/2-3/4 of the diameter of the four-phase separator, the height of the back wall of the light-phase fluid collection tank is 200mm higher than the bottom end of the demister, and the height of the overflow weir of the intermediate-phase fluid is higher than that of the light-phase fluid overflow. The height of the weir is 20-100mm lower.
一种焦炉煤气的深度净化方法,所述深度净化方法采用上述焦炉煤气的深度净化系统,其包括如下步骤:S1,洗脱苯后的焦炉煤气与脱硫塔深度净化后的焦炉煤气换热到20-25℃,换热后的焦炉煤气从预洗塔下部送入预洗塔中,同时来自脱硫塔底部的煤气洗涤剂经加压后从预洗塔上部送入预洗塔;其中,预洗塔为超重力旋转装置;S2,换热后的焦炉煤气与煤气洗涤剂在预洗塔内逆流或错流接触进行预处理,预处理后的煤气洗涤剂在预洗塔的超重力作用下在预洗塔内壁聚集后排出至四相分离器;S3,预处理后的焦炉煤气加压到0.3-1.0MPa后与脱硫塔深度净化后的焦炉煤气进行一级冷却,再经过深冷至-22~-28℃后进入脱硫塔,在脱硫塔内经过两级脱出焦炉煤气中的杂质,得到深度净化后的焦炉煤气,深度净化后的焦炉煤气经过复热后,42-50%的深度净化后的焦炉煤气减压到8-10kPa后作为返炉煤气用于焦炉加热,其余用于生产化学品;S4,脱硫塔下部脱硫得到的含硫甲醇富液被复热至25~35℃后进入富甲醇闪蒸槽进行减压闪蒸,闪蒸压力为2-8bar,闪蒸出的气体经水洗塔回收甲醇后作为脱硫废气排出系统,富甲醇闪蒸槽底部的闪蒸富液复热至80-100℃后进入热再生塔进行再生,再生后的贫甲醇经加压、冷却至-20~-40℃后送至脱硫塔上部作为吸收剂,热再生塔塔顶得到的含硫气体经冷却并回收夹带的甲醇后送水洗塔洗涤,水洗塔洗涤后的焦炉煤气作为脱硫废气排出系统;S5,预洗塔预处理后的煤气洗涤剂与水洗塔塔底排出的含甲醇溶液混合,混合后的混合物送至四相分离器进行气液分离,四相分离器分离出的溶解气体排出至共沸塔进行洗涤,四相分离器分离出的焦油尘由四相分离器的重相流体出口排出,四相分离器分离出的石脑油由四相分离器的轻相流体出口排出,四相分离器分离出的中间相作为煤气洗涤剂经甲醇水分离塔排出的废水换热到80-100℃后再经加压送入共沸塔回收洗涤剂;S6,共沸塔塔顶的不凝气经水洗塔水洗回收甲醇后作为脱硫废气排出系统,共沸塔塔底的甲醇/水混合物经加压后送至甲醇水分离塔进行精馏提纯,甲醇水分离塔塔顶的甲醇蒸汽返回热再生塔中部,甲醇水分离塔塔底的废水经降温后送出系统。A deep purification method for coke oven gas, the deep purification method adopts the above deep purification system for coke oven gas, which comprises the following steps: S1, coke oven gas after eluting benzene and coke oven gas after deep purification by desulfurization tower When the heat is exchanged to 20-25℃, the coke oven gas after heat exchange is sent to the pre-wash tower from the lower part of the pre-wash tower, and the gas detergent from the bottom of the desulfurization tower is pressurized and sent to the pre-wash tower from the upper part of the pre-wash tower ; Among them, the pre-washing tower is a supergravity rotating device; S2, the coke oven gas after heat exchange and the gas detergent are in countercurrent or cross-current contact in the pre-washing tower for pretreatment, and the pre-treated gas detergent is in the pre-washing tower. Under the action of supergravity, the coke oven gas is collected in the inner wall of the pre-washing tower and discharged to the four-phase separator; S3, the pre-treated coke oven gas is pressurized to 0.3-1.0 MPa and then subjected to primary cooling with the coke oven gas after deep purification in the desulfurization tower After deep cooling to -22 ~ -28 ℃, it enters the desulfurization tower, and the impurities in the coke oven gas are removed through two stages in the desulfurization tower, and the deeply purified coke oven gas is obtained. After heating, 42-50% of the deeply purified coke oven gas is depressurized to 8-10kPa and used for coke oven heating as return gas, and the rest is used for chemical production; S4, sulfur-containing methanol obtained from desulfurization in the lower part of the desulfurization tower The rich liquid is reheated to 25~35℃ and then enters the methanol-rich flash tank for decompression flash evaporation. The flash pressure is 2-8 bar. The flashed gas is recovered by the washing tower and then discharged as desulfurization waste gas. The flash rich liquid at the bottom of the flash tank is reheated to 80-100 °C and then enters the thermal regeneration tower for regeneration. The regenerated lean methanol is pressurized and cooled to -20 to -40 °C and then sent to the upper part of the desulfurization tower as an absorbent , the sulfur-containing gas obtained at the top of the thermal regeneration tower is cooled and the entrained methanol is recovered, and then sent to the water washing tower for washing, and the coke oven gas after washing by the water washing tower is discharged into the system as desulfurization waste gas; S5, the pre-washing tower pretreated gas detergent It is mixed with the methanol-containing solution discharged from the bottom of the water washing tower, and the mixed mixture is sent to the four-phase separator for gas-liquid separation. The dissolved gas separated by the four-phase separator is discharged to the azeotropic tower for washing, and the four-phase separator is separated out The tar dust is discharged from the heavy-phase fluid outlet of the four-phase separator, the naphtha separated by the four-phase separator is discharged from the light-phase fluid outlet of the four-phase separator, and the middle phase separated by the four-phase separator is used as a gas detergent. The waste water discharged from the methanol water separation tower is heated to 80-100 °C and then sent to the azeotrope tower to recover the detergent by pressure; S6, the non-condensable gas at the top of the azeotrope tower is washed by the water washing tower to recover methanol and used as desulfurization waste gas The methanol/water mixture at the bottom of the azeotrope column is pressurized and sent to the methanol-water separation column for rectification and purification, the methanol vapor at the top of the methanol-water separation column is returned to the middle of the thermal regeneration tower, and the methanol-water separation column at the bottom of the methanol-water separation column is discharged from the system. The wastewater is cooled and sent out of the system.
可选地,所述预洗塔的操作条件为:操作温度15~20℃、操作压力3~6kPa、填料比表面积500~4000m
2/m
3,填料旋转频率为30~60Hz,气液比1000~6000。
Optionally, the operating conditions of the prewash tower are: operating temperature 15-20°C, operating pressure 3-6 kPa, packing specific surface area 500-4000 m 2 /m 3 , packing rotation frequency 30-60 Hz, gas-liquid ratio 1000 ~6000.
可选地,所述煤气洗涤剂至少包括甲醇和粗苯。Optionally, the gas scrubber includes at least methanol and crude benzene.
可选地,所述脱硫塔两级脱出焦炉煤气中的杂质后,深度净化后焦炉煤气中的硫含量≤0.1ppm,二氧化碳含量≤2.5%,无焦油尘、萘和氨。Optionally, after the desulfurization tower removes impurities in the coke oven gas in two stages, the sulfur content in the coke oven gas after deep purification is less than or equal to 0.1 ppm, the carbon dioxide content is less than or equal to 2.5%, and there is no tar dust, naphthalene and ammonia.
可选地,所述预洗塔内煤气洗涤剂的用量为0.20-0.32kg/ m
3焦炉煤气;脱硫塔中贫甲醇的用量为1.30-1.50kg/m
3焦炉煤气;循环使用的贫甲醇中NH
3含量小于20×10
-
6 ppm,pH值为8~10。
Optionally, the consumption of the gas detergent in the prewash tower is 0.20-0.32kg/m 3 coke oven gas; the consumption of lean methanol in the desulfurization tower is 1.30-1.50kg/m 3 coke oven gas; The content of NH 3 in methanol is less than 20×10 - 6 ppm, and the pH value is 8-10.
本发明的有益效果是:通过设置预洗塔,并设置预洗塔为超重力旋转装置,使得脱苯后的焦炉煤气可以在预洗塔内通过超重力旋转技术进行杂质的初步脱除,通过预洗塔的预处理,可以深度脱除脱苯后的焦炉气内的尘、苯、焦油、萘、氨和硫等有害物质,解决了焦炉煤气中的硫、氨超标会影响后系统的稳定运行的问题,能够提高系统运行的稳定性;还解决了焦炉煤气中的焦油、萘会造成压缩系统堵塞的问题,避免在后续工段可能造成的堵塞异常。进一步地,通过设置脱硫塔、热再生塔、水洗塔、共沸塔、甲醇水分离塔、富甲醇闪蒸槽和四相分离器等设备,提供了一种采用低温甲醇洗技术来进一步脱除焦炉煤气中成分复杂的杂质的系统,既可以保证净化气指标,又可通过甲醇再生循环利用解决焦化脱硫废液无法根治处理的难题,还解决了粗脱硫不正常会造成精脱硫的脱硫剂提前失效而增加运行费用的问题。The beneficial effects of the invention are as follows: by setting the pre-washing tower and setting the pre-washing tower as a super-gravity rotating device, the coke oven gas after debenzene removal can be preliminarily removed by the super-gravity rotating technology in the pre-washing tower, Through the pretreatment of the pre-washing tower, harmful substances such as dust, benzene, tar, naphthalene, ammonia and sulfur in the coke oven gas after removing benzene can be deeply removed, which solves the problem that the excessive sulfur and ammonia in the coke oven gas will affect the The problem of the stable operation of the system can improve the stability of the system operation; it also solves the problem that the tar and naphthalene in the coke oven gas will cause the blockage of the compression system, and avoids the blockage abnormality that may be caused in the subsequent section. Further, by setting equipment such as desulfurization tower, thermal regeneration tower, water washing tower, azeotrope tower, methanol water separation tower, methanol-rich flash tank and four-phase separator, a low-temperature methanol washing technology is provided to further remove The system of impurities with complex components in coke oven gas can not only ensure the purification gas index, but also solve the problem that the coking desulfurization waste liquid cannot be treated radically through methanol regeneration and recycling, and also solve the desulfurization agent that can cause fine desulfurization due to abnormal rough desulfurization The problem of increasing operating costs due to early failure.
通过本发明实施例提供的系统和方法,满足了焦炉煤气增压输送以及后续的深度净化需求,达到了生产化学品合成系统净化需要的目的。本发明具有投资少,设备体积和占地面积小,脱除焦炉煤气中焦油尘、萘等杂质效率高、能耗低、洗涤效率高等优点。另外,通过本发明深度净化后的焦炉煤气返回焦炉后无需再脱硫,也没有难处理的脱硫废液产生,使得后续生产化工产品精脱硫催化及使用寿命至少延长一年以上。Through the system and method provided by the embodiments of the present invention, the requirements of pressurized transportation of coke oven gas and subsequent deep purification are met, and the purpose of purification of the production chemical synthesis system is achieved. The invention has the advantages of low investment, small equipment volume and floor space, high removal efficiency of impurities such as tar dust and naphthalene in coke oven gas, low energy consumption and high washing efficiency. In addition, the deep-purified coke oven gas does not need to be desulfurized after being returned to the coke oven, and no intractable desulfurization waste liquid is generated, so that the fine desulfurization catalysis and service life of the subsequent production of chemical products can be extended by at least one year.
图1是本发明的系统组成示意图。FIG. 1 is a schematic diagram of the system composition of the present invention.
图2是图1中预洗塔的结构示意图。Fig. 2 is the structural representation of the prewash tower in Fig. 1.
图3是图1中四相分离器的结构示意图。FIG. 3 is a schematic structural diagram of the four-phase separator in FIG. 1 .
下面将结合附图和实施例对本发明作进一步地详细描述。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
如图1所示,本发明实施例提供了一种焦炉煤气的深度净化系统,其包括预洗塔1、脱硫塔8、热再生塔3、水洗塔4、共沸塔5、甲醇水分离塔6、富甲醇闪蒸槽7和四相分离器2,所述预洗塔1为超重力旋转装置,四相分离器2为卧式三堰型气-液-液-液分离器,其中:气柜经第一换热器9与预洗塔1下部的气相进口103连接,预洗塔1底部的液相出口102与四相分离器2的进料口201连接,预洗塔1的气体出口107经第一压缩机10、第二换热器11和第三换热器12与脱硫塔8下部的进气口连接,脱硫塔8顶部的出气口与第二换热器11连接,脱硫塔8底部的出液口经第二压缩机14与预洗塔1上部的液相进口109连接,脱硫塔8中下部的出液口经第四换热器13与富甲醇闪蒸槽7的进液口连接,富甲醇闪蒸槽7顶部的出气口与水洗塔4中上部的进气口连接,水洗塔4顶部的出气口与脱硫废气管道连接,富甲醇闪蒸槽7底部的出液口经第五换热器15与热再生塔3中上部的进液口连接,热再生塔3底部的出液口经第三压缩机16和第五换热器15与脱硫塔8上部的进液口连接,热再生塔3顶部的出气口经第六换热器17与水洗塔4下部的进气口连接,第六换热器17连接冷凝液储罐22的进液口,冷凝液储罐22的出液口与热再生塔3上部的进液口连接,水洗塔4顶部的出气口与脱硫废气管道连接,水洗塔4底部的出液口与四相分离器2的进料口201连接,四相分离器2的气相出口202与共沸塔5中部的进气口连接,四相分离器2的重相流体出口203与重油管道连接,四相分离器2的轻相流体出口204与轻油管道连接,四相分离器2的中间相流体出口205经第四压缩机18和第七换热器23与共沸塔5中部的进液口连接,共沸塔5顶部的出气口与水洗塔4下部的进气口连接,共沸塔5底部的出液口经第五压缩机24与甲醇水分离塔6中部的进液口连接,甲醇水分离塔6顶部的出气口与热再生塔3中部的进气口连接,甲醇水分离塔6底部的出液口与第七换热器23连接。As shown in FIG. 1 , an embodiment of the present invention provides a deep purification system for coke oven gas, which includes a prewash tower 1, a desulfurization tower 8, a thermal regeneration tower 3, a water wash tower 4, an azeotrope tower 5, and a methanol-water separation tower. Tower 6, methanol-rich flash tank 7 and four-phase separator 2, the prewash tower 1 is a supergravity rotating device, and the four-phase separator 2 is a horizontal three-weir type gas-liquid-liquid-liquid separator, wherein : The gas cabinet is connected with the gas phase inlet 103 at the bottom of the prewash tower 1 through the first heat exchanger 9, the liquid phase outlet 102 at the bottom of the prewash tower 1 is connected with the feed port 201 of the four-phase separator 2, and the The gas outlet 107 is connected to the air inlet at the lower part of the desulfurization tower 8 through the first compressor 10, the second heat exchanger 11 and the third heat exchanger 12, and the air outlet at the top of the desulfurization tower 8 is connected to the second heat exchanger 11, The liquid outlet at the bottom of the desulfurization tower 8 is connected to the liquid phase inlet 109 at the upper part of the prewash tower 1 through the second compressor 14, and the liquid outlet at the middle and lower part of the desulfurization tower 8 is connected to the methanol-rich flash tank 7 through the fourth heat exchanger 13. The liquid inlet is connected, the air outlet at the top of the methanol-rich flash tank 7 is connected with the air inlet in the upper part of the water washing tower 4, the air outlet at the top of the water washing tower 4 is connected with the desulfurization waste gas pipeline, and the outlet at the bottom of the methanol-rich flash tank 7 is connected. The liquid port is connected to the liquid inlet in the upper part of the heat regeneration tower 3 through the fifth heat exchanger 15, and the liquid outlet at the bottom of the heat regeneration tower 3 is connected to the upper part of the desulfurization tower 8 through the third compressor 16 and the fifth heat exchanger 15. The liquid inlet is connected, and the air outlet at the top of the thermal regeneration tower 3 is connected with the air inlet at the bottom of the water washing tower 4 through the sixth heat exchanger 17, and the sixth heat exchanger 17 is connected to the liquid inlet of the condensate storage tank 22. The liquid outlet of the storage tank 22 is connected to the liquid inlet of the upper part of the thermal regeneration tower 3, the gas outlet of the top of the water washing tower 4 is connected to the desulfurization waste gas pipeline, and the liquid outlet of the bottom of the water washing tower 4 is connected to the feed port of the four-phase separator 2. 201 is connected, the gas phase outlet 202 of the four-phase separator 2 is connected with the air inlet in the middle of the azeotrope column 5, the heavy-phase fluid outlet 203 of the four-phase separator 2 is connected with the heavy oil pipeline, and the light-phase fluid outlet 204 of the four-phase separator 2 is connected Connected with the light oil pipeline, the intermediate phase fluid outlet 205 of the four-phase separator 2 is connected to the liquid inlet in the middle of the azeotrope column 5 through the fourth compressor 18 and the seventh heat exchanger 23, and the air outlet at the top of the azeotrope column 5 is connected to the liquid inlet. The air inlet at the bottom of the washing tower 4 is connected, the liquid outlet at the bottom of the azeotrope tower 5 is connected with the liquid inlet in the middle of the methanol water separation tower 6 through the fifth compressor 24, and the air outlet at the top of the methanol water separation tower 6 is connected with the thermal regeneration. The air inlet in the middle of the tower 3 is connected, and the liquid outlet at the bottom of the methanol-water separation tower 6 is connected with the seventh heat exchanger 23 .
本发明的系统应用在焦炉煤气初冷、电捕焦油、预冷、脱硫、中间冷却、除氨、终冷和洗脱苯后,用来脱除焦炉煤气内含的尘、苯、焦油、萘、氨以及各种形态硫等杂质,以满足焦炉煤气增压输送以及后续的深度净化,达到生产化学品合成系统净化的需要。The system of the invention is applied to the coke oven gas after initial cooling, electric tar trapping, precooling, desulfurization, intermediate cooling, ammonia removal, final cooling and eluting of benzene, and is used to remove dust, benzene and tar contained in the coke oven gas. , naphthalene, ammonia and various forms of sulfur and other impurities, to meet the needs of coke oven gas pressurized transportation and subsequent deep purification to meet the purification needs of the production chemical synthesis system.
可选地,如图2所示,所述预洗塔1包括传动装置101、转轴115和预洗壳体108,传动装置101与转轴115一端连接,转轴115另一端连接有转子104,转子104设于预洗壳体108内腔的中下部,预洗壳体108的顶部中间连接有气体出口107,预洗壳体108的底部连接有液相出口102,预洗壳体108的一侧底部连接有气相进口103,预洗壳体108的另一侧中上部连接有液相进口109,液相进口109连接有L形液体管道,L形液体管道的竖直管延伸至转子104中部,L形液体管道的竖直管上安装有若干个液相喷嘴111,预洗壳体108内腔的顶部设有除沫器106,除沫器106底部与转子104顶部之间安装有分隔板105,转子104顶部中间与分隔板105之间通过第一密封垫110密封,转子104底部中间两侧与转轴115之间分别通过第二密封垫112和第三密封垫113密封,转子104内部填充有填料层114。Optionally, as shown in FIG. 2 , the pre-wash tower 1 includes a transmission device 101 , a rotating shaft 115 and a pre-wash housing 108 , the transmission device 101 is connected to one end of the rotating shaft 115 , and the other end of the rotating shaft 115 is connected to the rotor 104 , and the rotor 104 The gas outlet 107 is connected to the middle of the top of the pre-wash housing 108 , the liquid phase outlet 102 is connected to the bottom of the pre-wash housing 108 , and the bottom of one side of the pre-wash housing 108 A gas phase inlet 103 is connected, a liquid phase inlet 109 is connected to the upper part of the other side of the pre-washing shell 108, and an L-shaped liquid pipeline is connected to the liquid phase inlet 109. The vertical pipe of the L-shaped liquid pipeline extends to the middle of the rotor 104, and the L Several liquid phase nozzles 111 are installed on the vertical pipe of the shaped liquid pipeline, a demister 106 is installed on the top of the inner cavity of the pre-washing shell 108, and a partition plate 105 is installed between the bottom of the demister 106 and the top of the rotor 104. , the middle of the top of the rotor 104 and the partition plate 105 are sealed by the first gasket 110 , the middle of the bottom of the rotor 104 and the shaft 115 are sealed by the second gasket 112 and the third gasket 113 respectively, and the interior of the rotor 104 is filled with There is a filler layer 114 .
可选地,所述填料层114的孔隙率80%~99%;填料层114的填料采用大波纹丝网填料和小波纹丝网填料。在靠近转轴115处设置长度占预洗壳体108半径5%~10%长度的小波纹填料,优选为5%~8%。大波纹丝网填料的平均孔径为5~10mm,优选为4~8mm;小波纹丝网填料的平均孔径为1~5mm,优选为2~4mm。这种填料方式有利于液相洗涤液的均匀雾化,提高对杂质的捕集效果,大波纹填料可以减小气液相阻力,提高填料的抗堵塞能力。Optionally, the porosity of the packing layer 114 is 80% to 99%; the packing of the packing layer 114 adopts large corrugated wire mesh packing and small corrugated wire mesh packing. A small corrugated packing whose length accounts for 5% to 10% of the length of the radius of the pre-wash housing 108 is arranged near the rotating shaft 115, preferably 5% to 8%. The average pore size of the large corrugated wire mesh packing is 5-10 mm, preferably 4-8 mm; the average pore size of the small corrugated wire mesh packing is 1-5 mm, preferably 2-4 mm. This packing method is conducive to the uniform atomization of the liquid-phase washing liquid and improves the trapping effect of impurities. The large corrugated packing can reduce the gas-liquid phase resistance and improve the anti-clogging ability of the packing.
可选地,如图3所示,所述四相分离器2包括分离壳体218,分离壳体218内腔从左至右分为入口段Ⅰ、沉降分离段Ⅱ和采集段Ⅲ;所述入口段Ⅰ设置有气液分离器206、挡板207和镇静板208,进料口201设于分离壳体218外部并与分离壳体218顶部连接,气液分离器206安装于进料口201下面,镇静板208底端与分离壳体218底部连接,挡板207顶端与分离壳体218顶部连接并位于气液分离器206和镇静板208之间;所述沉降分离段Ⅱ安装有聚结器209;所述采集段Ⅲ设置有重相流体溢流堰217、重相流体收集槽219、轻相流体收集槽220和中间相流体溢流堰216,重相流体溢流堰217设置于聚结器209一侧并与分离壳体218底部连接,重相流体收集槽219顶端与分离壳体218底部连接并位于聚结器209与重相流体溢流堰217之间,重相流体收集槽219侧壁的顶部和底部各安装有一个第一液位计213,重相流体收集槽219底部连接有重相流体出口203,重相流体收集槽219上方的分离壳体218顶部和底部各安装有一个第二液位计212,轻相流体收集槽220设置于重相流体溢流堰217一侧,轻相流体收集槽220的前墙为轻相流体溢流堰214,轻相流体溢流堰214的高度低于轻相流体收集槽220的后墙215的高度,轻相流体收集槽220内的顶部和底部各设有一个第三液位计210,轻相流体收集槽220底部连接有轻相流体出口204,轻相流体出口204位于分离壳体218外部,轻相流体收集槽220上方设置有除雾器222,气相出口202设于分离壳体218外面并与除雾器222连接,中间相流体溢流堰216设置于轻相流体收集槽220一侧并与分离壳体218底部连接,中间相流体溢流堰216与分离壳体218尾部的空间形成中间相流体收集槽221,中间相流体溢流堰216一侧的顶部和底部各设有一个第四液位计211,中间相流体溢流堰216一侧的分离壳体218底部连接有中间相流体出口205。Optionally, as shown in FIG. 3, the four-phase separator 2 includes a separation shell 218, and the inner cavity of the separation shell 218 is divided into an inlet section I, a sedimentation separation section II and a collection section III from left to right; the The inlet section I is provided with a gas-liquid separator 206, a baffle 207 and a sedative plate 208. The feed port 201 is set outside the separation shell 218 and is connected to the top of the separation shell 218. The gas-liquid separator 206 is installed in the feed port 201 Next, the bottom end of the sedation plate 208 is connected to the bottom of the separation shell 218, and the top of the baffle plate 207 is connected to the top of the separation shell 218 and is located between the gas-liquid separator 206 and the sedation plate 208; The collection section III is provided with a heavy-phase fluid overflow weir 217, a heavy-phase fluid collection tank 219, a light-phase fluid collection tank 220, and an intermediate-phase fluid overflow weir 216, and the heavy-phase fluid overflow weir 217 is set at the One side of the coalescer 209 is connected to the bottom of the separation shell 218, the top of the heavy-phase fluid collection tank 219 is connected to the bottom of the separation shell 218 and is located between the coalescer 209 and the heavy-phase fluid overflow weir 217, and the heavy-phase fluid collection tank A first liquid level gauge 213 is installed on the top and bottom of the side wall of 219, a heavy-phase fluid outlet 203 is connected to the bottom of the heavy-phase fluid collection tank 219, and the separation shell 218 above the heavy-phase fluid collection tank 219 is installed at the top and the bottom. There is a second liquid level gauge 212, the light-phase fluid collection tank 220 is arranged on the side of the heavy-phase fluid overflow weir 217, and the front wall of the light-phase fluid collection tank 220 is the light-phase fluid overflow weir 214, and the light-phase fluid overflows The height of the weir 214 is lower than the height of the rear wall 215 of the light-phase fluid collection tank 220. The top and bottom of the light-phase fluid collection tank 220 are respectively provided with a third liquid level gauge 210, and the bottom of the light-phase fluid collection tank 220 is connected with a third liquid level gauge 210. The light phase fluid outlet 204, the light phase fluid outlet 204 is located outside the separation shell 218, a mist eliminator 222 is arranged above the light phase fluid collection tank 220, and the gas phase outlet 202 is arranged outside the separation shell 218 and is connected with the mist eliminator 222, The intermediate phase fluid overflow weir 216 is arranged on one side of the light phase fluid collection tank 220 and is connected to the bottom of the separation shell 218. The intermediate phase fluid overflow weir 216 and the space at the rear of the separation shell 218 form an intermediate phase fluid collection tank 221. The top and bottom of the phase fluid overflow weir 216 are respectively provided with a fourth liquid level gauge 211 , and the intermediate phase fluid outlet 205 is connected to the bottom of the separation shell 218 on the intermediate phase fluid overflow weir 216 side.
其中,气液分离器206和镇静板208是入口段Ⅰ的常规部件,其中气液分离器206的主要功能是实现气-液预分离,实际应用中可有多种形式,其作用是把液体在填料顶部或某一高度上进行均匀的初始分布或再分布,用来提高传质、传热的有效表面,改善相间接触,从而提高塔的分离效率。镇静板208的主要作用是减缓入口段Ⅰ液相区的两相波动,也兼有液-液-液预分离的功能,但主要是抑制波动为沉降分离段Ⅱ提供稳定的操作条件。聚结器209主要是通过促进轻相(比如油滴)在板面的聚结来提高分离效率,同时也具有抑制沉降分离段Ⅱ液相区波动的功能。Among them, the gas-liquid separator 206 and the sedation plate 208 are the conventional components of the inlet section I, wherein the main function of the gas-liquid separator 206 is to realize the gas-liquid pre-separation. The uniform initial distribution or redistribution at the top of the packing or at a certain height is used to improve the effective surface of mass transfer and heat transfer, improve the interphase contact, and thus improve the separation efficiency of the tower. The main function of the sedation plate 208 is to slow down the two-phase fluctuation in the liquid phase area of the inlet section I, and also have the function of liquid-liquid-liquid pre-separation, but mainly to suppress the fluctuation to provide stable operating conditions for the sedimentation separation section II. The coalescer 209 mainly improves the separation efficiency by promoting the coalescence of the light phase (such as oil droplets) on the plate surface, and also has the function of suppressing the fluctuation of the liquid phase region of the settling separation section II.
可选地,所述入口段Ⅰ、沉降分离段Ⅱ和采集段Ⅲ的长度比例为1:3.2-4.2:2。Optionally, the length ratio of the inlet section I, the sedimentation separation section II and the collection section III is 1:3.2-4.2:2.
可选地,所述镇静板208顶端与位于分离壳体218顶部的第二液位计212处于同一水平面;所述挡板207底端高于镇静板208顶端400-500mm,挡板207底端低于气液分离器206底端不小于200mm。Optionally, the top end of the sedation plate 208 is at the same level as the second liquid level gauge 212 located at the top of the separation housing 218; It is not less than 200mm below the bottom end of the gas-liquid separator 206 .
可选地,所述聚结器209的高度与轻相流体溢流堰214的高度(H1)相同,所述重相流体溢流堰217的高度高出轻相流体收集槽220底端200-500mm,轻相流体溢流堰214高度为四相分离器直径的1/2-3/4,轻相流体收集槽220的后墙215高度(H2)高出除雾器222底端200mm,中间相流体溢流堰216的高度(H3)比轻相流体溢流堰214的高度低20-100mm。Optionally, the height of the coalescer 209 is the same as the height (H1) of the light-phase fluid overflow weir 214, and the height of the heavy-phase fluid overflow weir 217 is higher than the bottom end 200- of the light-phase fluid collection tank 220. 500mm, the height of the light-phase fluid overflow weir 214 is 1/2-3/4 of the diameter of the four-phase separator, the height (H2) of the rear wall 215 of the light-phase fluid collection tank 220 is 200mm higher than the bottom end of the mist eliminator 222, and the middle The height (H3) of the phase fluid overflow weir 216 is 20-100 mm lower than the height of the light phase fluid overflow weir 214.
通过在采集段Ⅲ设置了重相流体溢流堰217、轻相流体溢流堰214和中间相流体溢流堰216三块溢流堰板和重相流体收集槽219、轻相流体收集槽220和中间相流体收集槽221三个液相收集槽,因此四相分离器2采集段Ⅲ的长度大于普通分离器,但也因为如此设置,使得操作过程中的液-液界面得到较好的控制,从而保证分离过程的稳定进行,从而减小或避免了工况波动对沉降分离段Ⅱ过程的影响。本发明实施例中四相分离器2的液-液界面的控制源于两个方面:一是三块溢流堰板和三个液相收集槽结构使液-液界面同时受到轻相/中间相和重相流体静压的控制,因而比较稳定;二是轻相流体收集槽220和中间相流体收集槽221为操作过程中上、下游(进、出口)流量的波动提供了缓冲空间,从而减小或避免了工况波动对沉降段分离过程的影响。通过设置镇静板208及聚结器209等部件,确保较低的横向流速使得液相区流体有足够的停留时间实现液-液-液沉降分离,同时有利于分散相的沉降或浮升,还减少液相区的波动,缩短分离时间,减小设备尺寸。Three overflow weir plates, heavy phase fluid collection tank 219 and light phase fluid collection tank 220 are set in the collection section III, the heavy phase fluid overflow weir 217 , the light phase fluid overflow weir 214 and the intermediate phase fluid overflow weir 216 and the intermediate phase fluid collection tank 221 three liquid phase collection tanks, so the length of the collection section III of the four-phase separator 2 is longer than that of the ordinary separator, but also because of this setting, the liquid-liquid interface during the operation can be better controlled , so as to ensure the stability of the separation process, thereby reducing or avoiding the impact of fluctuations in working conditions on the process of sedimentation and separation section II. The control of the liquid-liquid interface of the four-phase separator 2 in the embodiment of the present invention comes from two aspects: one is that the structure of three overflow weirs and three liquid-phase collecting grooves makes the liquid-liquid interface simultaneously affected by the light phase/intermediate The control of the hydrostatic pressure of the phase and the heavy phase is relatively stable; the second is that the light-phase fluid collection tank 220 and the intermediate-phase fluid collection tank 221 provide buffer space for the fluctuation of the upstream and downstream (inlet and outlet) flow during the operation, thereby The influence of working condition fluctuations on the separation process of the settling section is reduced or avoided. By arranging components such as the sedative plate 208 and the coalescer 209, a low lateral flow rate is ensured, so that the fluid in the liquid phase has sufficient residence time to achieve liquid-liquid-liquid sedimentation separation, and at the same time is conducive to the sedimentation or buoyancy of the dispersed phase, and also Reduce the fluctuation of the liquid phase, shorten the separation time, and reduce the size of the equipment.
本发明之所有采用图3所示的四相分离器2,是综合考虑实际分离工况下沉降分离段Ⅱ末端的压力分布的影响因素包括:轻相流体溢流堰214高度和三堰板的高差、溢流堰顶的液层厚度和溢流堰顶的液层流速和轻相收集槽220底部的流动阻力而作出的。All the four-phase separators 2 shown in FIG. 3 are used in the present invention, which comprehensively considers the influencing factors of the pressure distribution at the end of the sedimentation separation section II under the actual separation conditions, including: the height of the light-phase fluid overflow weir 214 and the pressure distribution of the three weir plates. It is determined by the height difference, the thickness of the liquid layer at the top of the overflow weir, the flow rate of the liquid layer at the top of the overflow weir and the flow resistance at the bottom of the light phase collection tank 220 .
本发明实施例还提供了一种焦炉煤气的深度净化方法,所述深度净化方法采用上述焦炉煤气的深度净化系统,其包括如下步骤:S1,洗脱苯后的焦炉煤气在第一换热器9和第二换热器11中与脱硫塔8深度净化后的焦炉煤气换热到20-25℃,换热后的焦炉煤气从预洗塔1下部送入预洗塔1中,同时来自脱硫塔8底部的煤气洗涤剂经第二压缩机14加压后从预洗塔1上部送入预洗塔1;其中,预洗塔1为超重力旋转装置。The embodiment of the present invention also provides a deep purification method for coke oven gas, the deep purification method adopts the above deep purification system for coke oven gas, which includes the following steps: S1, the coke oven gas after eluting benzene is first The heat exchanger 9 and the second heat exchanger 11 exchange heat with the coke oven gas after deep purification in the desulfurization tower 8 to 20-25°C, and the coke oven gas after heat exchange is sent to the prewash tower 1 from the lower part of the prewash tower 1 At the same time, the gas detergent from the bottom of the desulfurization tower 8 is pressurized by the second compressor 14 and sent to the pre-wash tower 1 from the upper part of the pre-wash tower 1; wherein, the pre-wash tower 1 is a supergravity rotating device.
洗脱苯后的焦炉煤气中含有尘、苯、焦油、萘、氨以及各种形态硫等杂质。通常,洗脱苯后的焦炉煤气中含有焦油尘5-15mg/m
3
,萘10-200mg/m
3,氨15-100mg/m
3,硫小于500mg/m
3及其它微量杂质。
The coke oven gas after eluting benzene contains impurities such as dust, benzene, tar, naphthalene, ammonia and various forms of sulfur. Usually, the coke oven gas after eluting benzene contains 5-15 mg/m 3 of tar dust, 10-200 mg/m 3 of naphthalene, 15-100 mg/m 3 of ammonia, less than 500 mg/m 3 of sulfur and other trace impurities.
S2,换热后的焦炉煤气与煤气洗涤剂在预洗塔1内逆流或错流接触进行预处理,预处理后的煤气洗涤剂在预洗塔1的超重力作用下在预洗塔1内壁聚集后排出至四相分离器2。S2, the coke oven gas after heat exchange and the gas detergent are contacted in the pre-washing tower 1 in countercurrent or cross-current for pretreatment, and the pre-treated gas detergent is in the pre-washing tower 1 under the action of the supergravity of the pre-washing tower 1. The inner wall is collected and discharged to the four-phase separator 2 .
由于洗脱苯后的焦炉煤气中包括尘、苯、焦油、萘、氨以及各种形态硫等杂质,因此,本发明实施例先通过采用超重力旋转技术的预洗塔1对洗脱苯后的焦炉煤气进行预处理,以初步脱除洗脱苯后的焦炉煤气中的尘、苯、焦油、萘、氨以及各种形态硫等杂质。Since the coke oven gas after eluting benzene includes impurities such as dust, benzene, tar, naphthalene, ammonia, and various forms of sulfur, the embodiment of the present invention first uses the pre-wash tower 1 of the supergravity rotation technology to elute the benzene. The obtained coke oven gas is pretreated to preliminarily remove impurities such as dust, benzene, tar, naphthalene, ammonia and various forms of sulfur in the coke oven gas after eluting the benzene.
具体地,在预洗塔1内,煤气洗涤剂经预洗塔1的液相喷嘴111均匀分布后进入填料层114,在传动装置101、转轴115和转子104作用下,煤气洗涤剂被分裂成液体微元(液膜、液丝和液滴)并与洗脱苯后的焦炉煤气逆流接触来脱除洗脱苯后的焦炉煤气中的杂质。由于预洗塔1为超重力旋转装置,使得本发明实施例是利用超重力旋转技术来进行杂质的脱除的。超重力旋转技术的切割粒径达到10
-8m的数量级,煤气洗涤剂经过填料层114后的粒径几乎达到分子级别,再在超重力旋转装置中聚集后与杂质一并脱出。本发明实施例利用超重力旋转技术对洗脱苯后的焦炉煤气进行预处理,可以强化洗涤效果,降低洗涤的粒径切割尺寸,同时通过液相喷雾和超重力作用下,使液滴分布更加均匀,与焦炉煤气中杂质接触面更大,从而提升对杂质的洗脱效果。超重力旋转装置具有良好的粒子捕集效果、气相压降小,旋转填料不易堵塞等特点,以此来达到深度脱除焦炉气内的尘、苯、焦油、萘、氨和硫等有害物质,从而满足焦炉煤气增压输送以及后续的深度净化,达到生产化学品合成系统净化需要的目的。脱除杂质后的焦炉煤气经过除沫器106除沫后得到预处理后的焦炉煤气,脱除杂质后的煤气洗涤剂被甩至预洗壳体108内壁并由液相出口102流入四相分离器2。
Specifically, in the pre-wash tower 1, the gas detergent is evenly distributed through the liquid phase nozzles 111 of the pre-wash tower 1 and then enters the packing layer 114. Under the action of the transmission device 101, the rotating shaft 115 and the rotor 104, the gas detergent is split into The liquid microelements (liquid film, liquid filaments and droplets) are contacted with the benzene-eluted coke oven gas in countercurrent to remove impurities in the benzene-eluted coke oven gas. Since the prewash tower 1 is a supergravity rotating device, the embodiment of the present invention uses the supergravity rotating technology to remove impurities. The cutting particle size of the supergravity rotating technology reaches the order of magnitude of 10 -8 m, and the particle size of the gas detergent after passing through the packing layer 114 almost reaches the molecular level, and then it is aggregated in the supergravity rotating device and extracted together with impurities. In the embodiment of the present invention, the coke oven gas after eluting benzene is pretreated by using the supergravity rotation technology, which can strengthen the washing effect, reduce the particle size of the washing, and at the same time, through the liquid phase spray and the action of supergravity, the droplets are distributed It is more uniform, and the contact surface with impurities in coke oven gas is larger, thereby improving the elution effect of impurities. The supergravity rotating device has the characteristics of good particle trapping effect, small gas phase pressure drop, and the rotating packing is not easy to be blocked, so as to achieve the deep removal of dust, benzene, tar, naphthalene, ammonia and sulfur and other harmful substances in the coke oven gas. , so as to meet the coke oven gas pressurized transportation and subsequent deep purification, and achieve the purpose of purification of the production chemical synthesis system. The coke oven gas after removing impurities is defrostered by the demister 106 to obtain pretreated coke oven gas, and the gas detergent after removing impurities is thrown to the inner wall of the pre-washing shell 108 and flows into the fourth phase through the liquid phase outlet 102. Phase separator 2.
焦炉煤气预处理是在不同温度、压力、洗涤剂下试验发现焦炉煤气中的萘在<20℃时易结晶析出。为避免低温下萘结晶造成设备、管道的堵塞,本发明实施例通过新增预洗塔1,并利用预洗甲醇来脱除焦炉煤气中的萘。由于预洗甲醇中含有粗苯,苯与萘均属于芳香类化合物,根据相似相容原理,萘基本溶解到煤气洗涤剂中。The pretreatment of coke oven gas is tested under different temperatures, pressures and detergents. It is found that naphthalene in coke oven gas is easy to crystallize at <20°C. In order to avoid the blockage of equipment and pipelines caused by naphthalene crystallization at low temperature, in the embodiment of the present invention, a pre-wash tower 1 is newly added, and pre-wash methanol is used to remove naphthalene in the coke oven gas. Since the pre-wash methanol contains crude benzene, both benzene and naphthalene are aromatic compounds. According to the similar compatibility principle, naphthalene is basically dissolved in the gas detergent.
进一步地,本发明实施例通过试验确定最佳的预处理焦炉煤气的最合适温度在20-25℃,煤气洗涤剂至少包括甲醇和粗苯,煤气洗涤剂还可以包括脱盐水、乙醇、洗油和焦油中的一种或两种及两种以上的组合,煤气洗涤剂温度小于20℃时具有很好的预处理效果。在这些条件下对洗脱苯后的焦炉煤气进行预处理后,实践证明,对焦油灰尘的捕集效率达到99%以上,能够完全除去3μm以上的颗粒;对萘的脱除率80%以上;对焦油和尘的脱除率达到60%以上;对有机硫脱除率达到85%以上;对氨的脱除率达到50%以上;对苯的脱除率达到50%以上;这种脱除率使得预处理后的焦炉煤气满足了后续压缩以及深度净化的要求。Further, in the embodiment of the present invention, it is determined through experiments that the most suitable temperature for the best pretreated coke oven gas is 20-25° C. The gas cleaning agent at least includes methanol and crude benzene, and the gas cleaning agent can also include desalinated water, ethanol, washing One or a combination of two or more of oil and tar, when the temperature of the gas scrubber is less than 20°C, has a good pretreatment effect. Under these conditions, after pretreatment of benzene-eluted coke oven gas, practice has proved that the collection efficiency of tar dust reaches more than 99%, and the particles of more than 3 μm can be completely removed; the removal rate of naphthalene is more than 80%. ; The removal rate of tar and dust is more than 60%; the removal rate of organic sulfur is more than 85%; the removal rate of ammonia is more than 50%; the removal rate of benzene is more than 50%; The removal rate makes the pretreated coke oven gas meet the requirements of subsequent compression and deep purification.
S3,预处理后的焦炉煤气经第一压缩机10加压到0.3-1.0MPa后与脱硫塔8深度净化后的焦炉煤气在第二换热器11中进行一级冷却,再经过第三换热器12深冷至-22~-28℃后进入脱硫塔8,在脱硫塔8内经过两级脱出焦炉煤气中的杂质,得到深度净化后的焦炉煤气,深度净化后的焦炉煤气经过第一换热器9和第二换热器11复热后,42-50%的深度净化后的焦炉煤气减压到8-10kPa后作为返炉煤气用于焦炉加热,其余用于生产化学品。S3, the pretreated coke oven gas is pressurized to 0.3-1.0 MPa by the first compressor 10, and then subjected to primary cooling in the second heat exchanger 11 with the coke oven gas deeply purified by the desulfurization tower 8, and then passes through the second heat exchanger 11. The third heat exchanger 12 is cryogenically cooled to -22~-28°C and then enters the desulfurization tower 8, and the impurities in the coke oven gas are removed in two stages in the desulfurization tower 8 to obtain deeply purified coke oven gas, and deeply purified coke oven gas. After the furnace gas is reheated by the first heat exchanger 9 and the second heat exchanger 11, 42-50% of the deeply purified coke oven gas is decompressed to 8-10kPa and used as the return gas for coke oven heating, and the rest for the production of chemicals.
S4,脱硫塔8下部脱硫得到的含硫甲醇富液被第四换热器13复热至25~35℃后进入富甲醇闪蒸槽7进行减压闪蒸,闪蒸压力为2-8bar,闪蒸出的气体经水洗塔4回收甲醇后作为脱硫废气排出系统,富甲醇闪蒸槽7底部的闪蒸富液经第五换热器15复热至80-100℃后进入热再生塔3进行再生,再生后的贫甲醇经第三压缩机16加压、第五换热器15冷却至-20~-40℃后送至脱硫塔8上部作为吸收剂,热再生塔3塔顶得到的含硫气体经第六换热器17冷却并经冷凝液储罐22回收夹带的甲醇后送水洗塔4洗涤,水洗塔4洗涤后的焦炉煤气作为脱硫废气排出系统。S4, the sulfur-containing methanol rich liquid obtained from desulfurization in the lower part of the desulfurization tower 8 is reheated to 25-35 ° C by the fourth heat exchanger 13 and then enters the methanol-rich flash tank 7 for flashing under reduced pressure, and the flash pressure is 2-8 bar, The flashed gas is discharged from the system as desulfurization waste gas after the methanol is recovered by the water washing tower 4, and the flashed rich liquid at the bottom of the methanol-rich flash tank 7 is reheated to 80-100 ° C by the fifth heat exchanger 15 and then enters the thermal regeneration tower 3. Regeneration is carried out, the regenerated lean methanol is pressurized by the third compressor 16, cooled to -20~-40°C by the fifth heat exchanger 15, and then sent to the upper part of the desulfurization tower 8 as an absorbent, and obtained from the top of the thermal regeneration tower 3. The sulfur-containing gas is cooled by the sixth heat exchanger 17, and the entrained methanol is recovered by the condensate storage tank 22, and then sent to the washing tower 4 for washing, and the coke oven gas washed by the washing tower 4 is discharged into the system as desulfurization waste gas.
富甲醇闪蒸槽7闪蒸出的气体为H
2 、CH
4 等。热再生塔3塔顶得到的含硫气体为H
2S浓度较高的气体。吸收有酸性气组分的甲醇溶液通过减压闪蒸,加热再生等操作手段实现再生后循环使用。贫甲醇温度为-20~-40℃时,既能满足脱硫精度的需要,又可借助常用冷却介质的冷却。
The gases flashed from the methanol-rich flash tank 7 are H 2 , CH 4 and the like. The sulfur-containing gas obtained from the top of the thermal regeneration tower 3 is a gas with a higher concentration of H 2 S. The methanol solution absorbing acid gas components is regenerated and recycled by means of vacuum flash evaporation and heating regeneration. When the lean methanol temperature is -20~-40℃, it can not only meet the requirement of desulfurization precision, but also can be cooled by common cooling medium.
S5,预洗塔1预处理后的煤气洗涤剂与水洗塔4塔底排出的含甲醇溶液混合,混合后的混合物送至四相分离器2进行气液分离,四相分离器2分离出的溶解气体排出至共沸塔5进行洗涤,四相分离器2分离出的焦油尘由四相分离器2的重相流体出口203排出,四相分离器2分离出的石脑油由四相分离器2的轻相流体出口204排出,四相分离器2分离出的中间相作为煤气洗涤剂经甲醇水分离塔6排出的废水经第七换热器23换热到80-100℃后再经第四压缩机18加压送入共沸塔5回收洗涤剂。S5, the pretreated gas detergent in the pre-wash tower 1 is mixed with the methanol-containing solution discharged from the bottom of the water wash tower 4, and the mixed mixture is sent to the four-phase separator 2 for gas-liquid separation. The dissolved gas is discharged to the azeotrope tower 5 for washing, the tar dust separated by the four-phase separator 2 is discharged from the heavy-phase fluid outlet 203 of the four-phase separator 2, and the naphtha separated by the four-phase separator 2 is separated by four phases. The light phase fluid outlet 204 of the device 2 is discharged, and the intermediate phase separated by the four-phase separator 2 is used as a gas detergent. The waste water discharged from the methanol-water separation tower 6 is heat-exchanged to 80-100 ° C by the seventh heat exchanger 23 and then passed through. The fourth compressor 18 is pressurized and sent to the azeotrope column 5 to recover the detergent.
预洗塔1预处理后的煤气洗涤剂中含有焦油、尘、粗苯、萘、氨、有机硫等杂质。The pre-treated gas detergent in the pre-wash tower 1 contains impurities such as tar, dust, crude benzene, naphthalene, ammonia, and organic sulfur.
S6,共沸塔5塔顶的不凝气经水洗塔4水洗回收甲醇后作为脱硫废气排出系统,共沸塔5塔底的甲醇/水混合物经第五压缩机24加压后送至甲醇水分离塔6进行精馏提纯,甲醇水分离塔6塔顶的甲醇蒸汽返回热再生塔3中部,甲醇水分离塔6塔底的废水经第七换热器23降温后送出系统。S6, the non-condensable gas at the top of the azeotrope tower 5 is washed with water to reclaim the methanol as the desulfurization waste gas discharge system, and the methanol/water mixture at the bottom of the azeotrope tower 5 is sent to methanol water after being pressurized by the fifth compressor 24 The separation tower 6 is rectified and purified, the methanol vapor at the top of the methanol water separation tower 6 is returned to the middle of the thermal regeneration tower 3, and the waste water at the bottom of the methanol water separation tower 6 is cooled by the seventh heat exchanger 23 and sent out to the system.
脱硫塔8中的甲醇在吸收酸性气体的同时还吸收了工艺气中的NH
3,这会对低温甲醇洗系统(脱硫塔8、热再生塔3、水洗塔4、共沸塔5、甲醇水分离塔6和富甲醇闪蒸槽7)造成一定的影响。低温下NH 3 在甲醇中的溶解度远高于CO
2和H
2S等酸性气体在甲醇中的溶解度,因此,很容易在甲醇洗系统中累积。CO
2 和H
2S等酸性气体溶解到甲醇中后会使得甲醇的pH值降低,造成低温甲醇洗系统设备的腐蚀。为了减少设备的腐蚀、延长设备的使用年限和运行周期,现低温甲醇洗工艺都会允许系统中存在一定含量的NH
3,常温下NH 3 在甲醇中的溶解度是H
2S的10多倍,是CO
2的60多倍,含NH
3的甲醇最终进入到热再生塔3中再生,溶解在甲醇中的NH
3会在热再生塔3解吸,随着酸性气进入到热再生塔3塔顶的水冷器,由于水冷器将酸性气降温,酸性气中的甲醇被冷凝下来。但是必须要严格控制NH
3在低温甲醇洗系统中的含量,如果NH
3含量低会造成设备腐蚀的加剧;NH
3含量高则会造成甲醇热再生系统铵盐结晶,堵塞热再生塔3顶部的换热器;当NH
3含量高到一定程度就会造成工艺气中硫含量超标。所以必须要控制好低温甲醇洗系统中的NH
3含量,因而本发明实施例需要在净化时将氨气浓度控制在一定范围,即维持循环使用的贫甲醇(在脱硫塔8、热再生塔3、水洗塔4、共沸塔5、甲醇水分离塔6、富甲醇闪蒸槽7和四相分离器2中循环的)中NH
3含量小于20×10
-
6ppm,pH值在8-10。
The methanol in the desulfurization tower 8 absorbs the NH 3 in the process gas while absorbing the acid gas, which will affect the low temperature methanol washing system (desulfurization tower 8, thermal regeneration tower 3, water washing tower 4, azeotrope tower 5, methanol water Separation tower 6 and methanol-rich flash tank 7) cause a certain impact. The solubility of NH 3 in methanol at low temperature is much higher than that of acid gases such as CO 2 and H 2 S in methanol, therefore, it is easy to accumulate in the methanol wash system. Acid gases such as CO 2 and H 2 S dissolved in methanol will reduce the pH value of methanol and cause corrosion of the equipment in the low temperature methanol washing system. In order to reduce the corrosion of the equipment, prolong the service life and operation cycle of the equipment, the current low-temperature methanol washing process will allow a certain content of NH 3 in the system. The solubility of NH 3 in methanol at room temperature is more than 10 times that of H 2 S. More than 60 times of CO 2 , the methanol containing NH 3 finally enters the thermal regeneration tower 3 for regeneration, the NH 3 dissolved in methanol will be desorbed in the thermal regeneration tower 3, and the acid gas enters the thermal regeneration tower 3. Water cooler, because the water cooler cools the acid gas, the methanol in the acid gas is condensed down. However, the content of NH 3 in the low-temperature methanol washing system must be strictly controlled. If the content of NH 3 is low, the corrosion of equipment will be aggravated ; Heat exchanger; when the NH 3 content is high to a certain extent, it will cause the sulfur content in the process gas to exceed the standard. Therefore, it is necessary to control the NH content in the low - temperature methanol washing system. Therefore, in the embodiment of the present invention, the ammonia concentration needs to be controlled within a certain range during purification, that is, the lean methanol used in the cycle is maintained (in the desulfurization tower 8, the thermal regeneration tower 3 , the water washing tower 4, the azeotrope tower 5, the methanol water separation tower 6, the methanol-rich flash tank 7 and the four-phase separator 2) The NH 3 content is less than 20 × 10-6 ppm , and the pH value is 8-10 .
依据焦炉煤气中H
2S浓度的不同,在0.3-1.0MPa,温度-20~-40℃甲醇中的溶解度为0.9~6Nm
3H
2S/m
3
,CO
2在0.3-1.0MPa,温度-20~-40℃在甲醇中的溶解度为0.8~5Nm
3CO
2 /m
3,可以确定脱硫塔8中贫甲醇的用量(即进入脱硫塔8中的贫甲醇用量,包括从热再生塔3塔底进入的贫甲醇和外界隔断时间补充的甲醇)为1.30-1.50kg/m
3焦炉煤气。
Depending on the concentration of H 2 S in the coke oven gas, the solubility in methanol is 0.9-6Nm 3 H 2 S/m 3 at 0.3-1.0MPa, temperature -20~-40℃, CO 2 is 0.3-1.0MPa, temperature The solubility in methanol at -20~-40°C is 0.8~5Nm 3 CO 2 /m 3 , and the amount of lean methanol in the desulfurization tower 8 can be determined (that is, the amount of lean methanol entering the desulfurization tower 8, including the amount from the thermal regeneration tower 3 The lean methanol entering at the bottom of the tower and the methanol supplemented by the external cut-off time) are 1.30-1.50kg/m 3 coke oven gas.
焦炉煤气成分复杂,杂质众多,其气体组分包括CO、H
2
、CO
2、CH
4、H
2S、有机硫、C
2H
4、C
2H
6、C
3H
8、C
4H
10、HCN、N
2 、Ar以及焦油、脂肪酸、单酚、复酚、石脑油、蒽油、萘油、飞灰等。在这些组分中除CO、H
2有效组分和CH
4
、N
2、Ar以及烃类属惰性气体外,其余所有组分包括CO
2和硫化物都是需要脱除的有害杂质,可见其净化任务的艰巨。随伴随着焦化企业退城入园、升级改造等政策的实施,规模化、高端化成为焦化行业的发展方向,对焦炉煤气脱硫的要求也随之提高,采用低温甲醇洗净化方法可以干净地脱除焦炉煤气中的各种有害成分,诸如CO
2、H
2S、COS、C
4H
4S、HCN、NH
3 、H
2O、C
2 以上烃类(包括轻油、芳香烃、石脑油、烯烃及胶质物等)以及其他羰基化合物等,而其它任何净化工艺都无法做到。另外,采用低温甲醇洗脱除焦炉煤气中成分复杂的硫杂质,既可以保证净化气指标,又可通过甲醇再生循环利用解决焦化脱硫废液无法根治处理的难题。
Coke oven gas has complex components and many impurities. Its gas components include CO, H 2 , CO 2 , CH 4 , H 2 S, organic sulfur, C 2 H 4 , C 2 H 6 , C 3 H 8 , C 4 H 10 , HCN, N 2 , Ar and tar, fatty acid, monophenol, compound phenol, naphtha, anthracene oil, naphthalene oil, fly ash, etc. In these components, except for CO, H 2 effective components and CH 4 , N 2 , Ar and hydrocarbon inert gases, all other components including CO 2 and sulfide are harmful impurities that need to be removed. The daunting task of purification. With the implementation of policies such as coking enterprises withdrawing from the city and entering the park, upgrading and transformation, large-scale and high-end development have become the development direction of the coking industry, and the requirements for coke oven gas desulfurization have also increased. The use of low-temperature methanol cleaning method can clean Remove various harmful components in coke oven gas, such as CO 2 , H 2 S, COS, C 4 H 4 S, HCN, NH 3 , H 2 O, hydrocarbons above C 2 (including light oil, aromatic hydrocarbons) , naphtha, olefins and colloids, etc.) and other carbonyl compounds, which cannot be achieved by any other purification process. In addition, the use of low-temperature methanol to elute the complex sulfur impurities in the coke oven gas can not only ensure the purification gas index, but also solve the problem that the coking desulfurization waste liquid cannot be radically treated through methanol regeneration and recycling.
可选地,所述预洗塔1的操作条件为:操作温度15~20℃、操作压力3~6kPa、填料比表面积500~4000m
2/m
3 ,填料旋转频率为30~60Hz,气液比1000~6000。
Optionally, the operating conditions of the pre-wash tower 1 are: operating temperature 15-20° C., operating pressure 3-6 kPa, packing specific surface area 500-4000 m 2 /m 3 , packing rotation frequency 30-60 Hz, gas-liquid ratio 1000~6000.
可选地,所述煤气洗涤剂至少包括甲醇、洗油和焦油。Optionally, the gas scrubber includes at least methanol, washing oil and tar.
可选地,所述脱硫塔8两级脱出焦炉煤气中的杂质后,深度净化后焦炉煤气中的硫含量≤0.1ppm,二氧化碳含量≤2.5%,无焦油尘、萘和氨。Optionally, after the desulfurization tower 8 removes the impurities in the coke oven gas in two stages, the sulfur content in the coke oven gas after deep purification is less than or equal to 0.1 ppm, the carbon dioxide content is less than or equal to 2.5%, and there is no tar dust, naphthalene and ammonia.
可选地,所述预洗塔1内煤气洗涤剂用量(即从脱硫塔8底部进入预洗塔1的洗涤剂用量)为0.20-32kg/m
3焦炉煤气。
Optionally, the amount of the gas detergent in the pre-wash tower 1 (ie the amount of detergent entering the pre-wash tower 1 from the bottom of the desulfurization tower 8 ) is 0.20-32 kg/m 3 coke oven gas.
进一步地,一般焦炉煤气组成如下表一所示。Further, the general coke oven gas composition is shown in Table 1 below.
由于焦炉煤气中CO
2含量小于3%,炼焦煤硫含量为0.7%,相比大型煤气化煤气中硫浓度提高4-8倍,因此相对于大型煤气化工艺,本发明实施例不需要通过硫化氢浓缩塔来提高酸性气的浓度,通过热再生塔3并将所废气集中经过水洗塔4处理即可达到要求的酸性气浓度回收硫浓度。因此,相对于大型煤气化工艺,本发明实施例具有整个后续流程缩短,投资显著降低,占地面积小,环保效益好的效果。
Since the CO 2 content in coke oven gas is less than 3%, and the sulfur content in coking coal is 0.7%, the sulfur concentration in large-scale coal gasification gas is 4-8 times higher than that in large-scale coal gasification gas. The hydrogen sulfide concentration tower is used to increase the concentration of acid gas, and the required acid gas concentration can be recovered by the heat regeneration tower 3 and the waste gas is concentrated and processed by the water washing tower 4 to achieve the required acid gas concentration. Therefore, compared with a large-scale coal gasification process, the embodiment of the present invention has the effects of shortening the entire subsequent process, significantly reducing investment, small footprint and good environmental protection benefits.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, without departing from the spirit and essence of the present invention, various modifications and improvements can be made, and these modifications and improvements are also regarded as the protection scope of the present invention.
Claims (10)
- 一种焦炉煤气的深度净化系统,其特征在于,包括预洗塔(1)、脱硫塔(8)、热再生塔(3)、水洗塔(4)、共沸塔(5)、甲醇水分离塔(6)、富甲醇闪蒸槽(7)和四相分离器(2),所述预洗塔(1)为超重力旋转装置,四相分离器(2)为卧式三堰型气-液-液-液分离器,其中:气柜经第一换热器(9)与预洗塔(1)下部的气相进口(103)连接,预洗塔(1)底部的液相出口(102)与四相分离器(2)的进料口(201)连接,预洗塔(1)的气体出口(107)经第一压缩机(10)、第二换热器(11)和第三换热器(12)与脱硫塔(8)下部的进气口连接,脱硫塔(8)顶部的出气口与第二换热器(11)连接,脱硫塔(8)底部的出液口经第二压缩机(14)与预洗塔(1)上部的液相进口(109)连接,脱硫塔(8)中下部的出液口经第四换热器(13)与富甲醇闪蒸槽(7)的进液口连接,富甲醇闪蒸槽(7)顶部的出气口与水洗塔(4)中上部的进气口连接,水洗塔(4)顶部的出气口与脱硫废气管道连接,富甲醇闪蒸槽(7)底部的出液口经第五换热器(15)与热再生塔(3)中上部的进液口连接,热再生塔(3)底部的出液口经第三压缩机(16)和第五换热器(15)与脱硫塔(8)上部的进液口连接,热再生塔(3)顶部的出气口经第六换热器(17)与水洗塔(4)下部的进气口连接,第六换热器(17)连接冷凝液储罐(22)的进液口,冷凝液储罐(22)的出液口与热再生塔(3)上部的进液口连接,水洗塔(4)顶部的出气口与脱硫废气管道连接,水洗塔(4)底部的出液口与四相分离器(2)的进料口(201)连接,四相分离器(2)的气相出口(202)与共沸塔(5)中部的进气口连接,四相分离器(2)的重相流体出口(203)与重油管道连接,四相分离器(2)的轻相流体出口(204)与轻油管道连接,四相分离器(2)的中间相流体出口(205)经第四压缩机(18)和第七换热器(23)与共沸塔(5)中部的进液口连接,共沸塔(5)顶部的出气口与水洗塔(4)下部的进气口连接,共沸塔(5)底部的出液口经第五压缩机(24)与甲醇水分离塔(6)中部的进液口连接,甲醇水分离塔(6)顶部的出气口与热再生塔(3)中部的进气口连接,甲醇水分离塔(6)底部的出液口与第七换热器(23)连接。A deep purification system for coke oven gas, characterized in that it comprises a prewash tower (1), a desulfurization tower (8), a thermal regeneration tower (3), a water washing tower (4), an azeotrope tower (5), methanol water Separation tower (6), methanol-rich flash tank (7) and four-phase separator (2), the prewash tower (1) is a supergravity rotating device, and the four-phase separator (2) is a horizontal three-weir type Gas-liquid-liquid-liquid separator, wherein: the gas cabinet is connected with the gas phase inlet (103) at the bottom of the prewash tower (1) through the first heat exchanger (9), and the liquid phase outlet at the bottom of the prewash tower (1) is connected (102) is connected to the feed port (201) of the four-phase separator (2), and the gas outlet (107) of the prewash tower (1) passes through the first compressor (10), the second heat exchanger (11) and the The third heat exchanger (12) is connected to the air inlet at the lower part of the desulfurization tower (8), the air outlet at the top of the desulfurization tower (8) is connected to the second heat exchanger (11), and the liquid outlet at the bottom of the desulfurization tower (8) The outlet is connected to the liquid phase inlet (109) in the upper part of the prewash tower (1) via the second compressor (14), and the liquid outlet in the middle and lower part of the desulfurization tower (8) is connected to the methanol-rich flasher via the fourth heat exchanger (13). The liquid inlet of the steaming tank (7) is connected, the air outlet at the top of the methanol-rich flash tank (7) is connected with the air inlet in the middle and upper part of the water washing tower (4), and the air outlet at the top of the water washing tower (4) is connected with the desulfurization waste gas pipeline connection, the liquid outlet at the bottom of the methanol-rich flash tank (7) is connected with the liquid inlet in the upper part of the thermal regeneration tower (3) through the fifth heat exchanger (15), and the liquid outlet at the bottom of the thermal regeneration tower (3) The third compressor (16) and the fifth heat exchanger (15) are connected with the liquid inlet at the upper part of the desulfurization tower (8), and the air outlet at the top of the thermal regeneration tower (3) is connected with the sixth heat exchanger (17) through the sixth heat exchanger (17). The air inlet at the lower part of the washing tower (4) is connected, the sixth heat exchanger (17) is connected to the liquid inlet of the condensate storage tank (22), and the liquid outlet of the condensate storage tank (22) is connected to the thermal regeneration tower (3). ) upper liquid inlet is connected, the air outlet at the top of the water washing tower (4) is connected with the desulfurization waste gas pipeline, and the liquid outlet at the bottom of the water washing tower (4) is connected with the feed port (201) of the four-phase separator (2), The gas phase outlet (202) of the four-phase separator (2) is connected to the air inlet in the middle of the azeotrope column (5), and the heavy-phase fluid outlet (203) of the four-phase separator (2) is connected to the heavy oil pipeline. The light-phase fluid outlet (204) of (2) is connected to the light oil pipeline, and the intermediate-phase fluid outlet (205) of the four-phase separator (2) is connected to the common via the fourth compressor (18) and the seventh heat exchanger (23). The liquid inlet in the middle of the boiling tower (5) is connected, the air outlet at the top of the azeotrope tower (5) is connected with the air inlet at the bottom of the water washing tower (4), and the liquid outlet at the bottom of the azeotrope tower (5) is compressed by the fifth The machine (24) is connected with the liquid inlet in the middle of the methanol water separation tower (6), the air outlet at the top of the methanol water separation tower (6) is connected with the air inlet in the middle of the thermal regeneration tower (3), and the methanol water separation tower (6) ) at the bottom of the liquid outlet is connected to the seventh heat exchanger (23).
- 根据权利要求1所述的焦炉煤气的深度净化系统,其特征在于,所述预洗塔(1)包括传动装置(101)、转轴(115)和预洗壳体(108),传动装置(101)与转轴(115)一端连接,转轴(115)另一端连接有转子(104),转子(104)设于预洗壳体(108)内腔的中下部,预洗壳体(108)的顶部中间连接有气体出口(107),预洗壳体(108)的底部连接有液相出口(102),预洗壳体(108)的一侧底部连接有气相进口(103),预洗壳体(108)的另一侧中上部连接有液相进口(109),液相进口(109)连接有L形液体管道,L形液体管道的竖直管延伸至转子(104)中部,L形液体管道的竖直管上安装有若干个液相喷嘴(111),预洗壳体(108)内腔的顶部设有除沫器(106),除沫器(106)底部与转子(104)顶部之间安装有分隔板(105),转子(104)顶部中间与分隔板(105)之间通过第一密封垫(110)密封,转子(104)底部中间两侧与转轴(115)之间分别通过第二密封垫(112)和第三密封垫(113)密封,转子(104)内部填充有填料层(114)。The deep purification system for coke oven gas according to claim 1, wherein the prewash tower (1) comprises a transmission device (101), a rotating shaft (115) and a prewash shell (108), and the transmission device (101) 101) is connected with one end of the rotating shaft (115), the other end of the rotating shaft (115) is connected with a rotor (104), the rotor (104) is arranged in the middle and lower part of the inner cavity of the pre-washing shell (108), and the A gas outlet (107) is connected to the middle of the top, a liquid phase outlet (102) is connected to the bottom of the pre-washing shell (108), and a gas-phase inlet (103) is connected to the bottom of one side of the pre-washing shell (108). The upper part of the other side of the body (108) is connected with a liquid phase inlet (109), the liquid phase inlet (109) is connected with an L-shaped liquid pipeline, and the vertical pipe of the L-shaped liquid pipeline extends to the middle of the rotor (104), and the L-shaped A number of liquid phase nozzles (111) are installed on the vertical pipe of the liquid pipeline, a demister (106) is provided on the top of the inner cavity of the pre-washing shell (108), and the bottom of the demister (106) is connected to the rotor (104) A partition plate (105) is installed between the tops, the middle of the top of the rotor (104) and the partition plate (105) are sealed by a first gasket (110), and the two sides of the middle of the bottom of the rotor (104) are connected to the shaft (115) A second gasket (112) and a third gasket (113) are used to seal the space between them, respectively, and the interior of the rotor (104) is filled with a packing layer (114).
- 根据权利要求1或2所述的焦炉煤气的深度净化系统,其特征在于,所述四相分离器(2)包括分离壳体(218),分离壳体(218)内腔从左至右分为入口段(Ⅰ)、沉降分离段(Ⅱ)和采集段(Ⅲ);The deep purification system for coke oven gas according to claim 1 or 2, wherein the four-phase separator (2) comprises a separation shell (218), and the inner cavity of the separation shell (218) is from left to right It is divided into inlet section (I), sedimentation separation section (II) and collection section (III);所述入口段(Ⅰ)设置有气液分离器(206)、挡板(207)和镇静板(208),进料口(201)设于分离壳体(218)外部并与分离壳体(218)顶部连接,气液分离器(206)安装于进料口(201)下面,镇静板(208)底端与分离壳体(218)底部连接,挡板(207)顶端与分离壳体(218)顶部连接并位于气液分离器(206)和镇静板(208)之间;所述沉降分离段(Ⅱ)安装有聚结器(209);所述采集段(Ⅲ)设置有重相流体溢流堰(217)、重相流体收集槽(219)、轻相流体收集槽(220)和中间相流体溢流堰(216),重相流体溢流堰(217)设置于聚结器(209)一侧并与分离壳体(218)底部连接,重相流体收集槽(219)顶端与分离壳体(218)底部连接并位于聚结器(209)与重相流体溢流堰(217)之间,重相流体收集槽(219)侧壁的顶部和底部各安装有一个第一液位计(213),重相流体收集槽(219)底部连接有重相流体出口(203),重相流体收集槽(219)上方的分离壳体(218)顶部和底部各安装有一个第二液位计(212),轻相流体收集槽(220)设置于重相流体溢流堰(217)一侧,轻相流体收集槽(220)的前墙为轻相流体溢流堰(214),轻相流体溢流堰(214)的高度低于轻相流体收集槽(220)的后墙(215)的高度,轻相流体收集槽(220)内的顶部和底部各设有一个第三液位计(210),轻相流体收集槽(220)底部连接有轻相流体出口(204),轻相流体出口(204)位于分离壳体(218)外部,轻相流体收集槽(220)上方设置有除雾器(222),气相出口(202)设于分离壳体(218)外面并与除雾器(222)连接,中间相流体溢流堰(216)设置于轻相流体收集槽(220)一侧并与分离壳体(218)底部连接,中间相流体溢流堰(216)与分离壳体(218)尾部的空间形成中间相流体收集槽(221),中间相流体溢流堰(216)一侧的顶部和底部各设有一个第四液位计(211),中间相流体溢流堰(216)一侧的分离壳体(218)底部连接有中间相流体出口(205)。The inlet section (I) is provided with a gas-liquid separator (206), a baffle plate (207) and a sedation plate (208), and the feed inlet (201) is provided outside the separation shell (218) and is connected with the separation shell (201). 218) is connected at the top, the gas-liquid separator (206) is installed under the feed port (201), the bottom end of the sedation plate (208) is connected with the bottom of the separation shell (218), and the top of the baffle plate (207) is connected with the separation shell ( 218) The top is connected and located between the gas-liquid separator (206) and the sedation plate (208); the sedimentation separation section (II) is provided with a coalescer (209); the collection section (III) is provided with a heavy phase Fluid overflow weir (217), heavy phase fluid collection tank (219), light phase fluid collection tank (220) and intermediate phase fluid overflow weir (216), the heavy phase fluid overflow weir (217) is arranged in the coalescer One side of (209) is connected to the bottom of the separation shell (218), the top of the heavy-phase fluid collection tank (219) is connected to the bottom of the separation shell (218) and is located between the coalescer (209) and the heavy-phase fluid overflow weir ( 217), a first liquid level gauge (213) is installed on the top and bottom of the side wall of the heavy-phase fluid collection tank (219), and a heavy-phase fluid outlet (203) is connected to the bottom of the heavy-phase fluid collection tank (219). , a second liquid level gauge (212) is installed on the top and bottom of the separation shell (218) above the heavy-phase fluid collection tank (219), respectively, and the light-phase fluid collection tank (220) is arranged at the heavy-phase fluid overflow weir ( 217) side, the front wall of the light-phase fluid collection tank (220) is a light-phase fluid overflow weir (214), and the height of the light-phase fluid overflow weir (214) is lower than the back of the light-phase fluid collection tank (220). The height of the wall (215), a third liquid level gauge (210) is provided at the top and bottom of the light-phase fluid collection tank (220), and a light-phase fluid outlet (204) is connected to the bottom of the light-phase fluid collection tank (220). ), the light-phase fluid outlet (204) is located outside the separation shell (218), a mist eliminator (222) is arranged above the light-phase fluid collection tank (220), and the gas phase outlet (202) is arranged outside the separation shell (218) and connected with the mist eliminator (222), the intermediate phase fluid overflow weir (216) is arranged on one side of the light phase fluid collection tank (220) and connected with the bottom of the separation shell (218), and the intermediate phase fluid overflow weir (216) ) and the space at the end of the separation shell (218) to form an intermediate phase fluid collection tank (221), and a fourth liquid level gauge (211) is provided at the top and bottom of one side of the intermediate phase fluid overflow weir (216). An intermediate phase fluid outlet (205) is connected to the bottom of the separation shell (218) on one side of the phase fluid overflow weir (216).
- 根据权利要求3所述的焦炉煤气的深度净化系统,其特征在于,所述入口段(Ⅰ)、沉降分离段(Ⅱ)和采集段(Ⅲ)的长度比例为1:3.2-4.2:2。The deep purification system for coke oven gas according to claim 3, wherein the length ratio of the inlet section (I), the sedimentation separation section (II) and the collection section (III) is 1:3.2-4.2:2 .
- 根据权利要求3所述的焦炉煤气的深度净化系统,其特征在于,所述镇静板(208)顶端与位于分离壳体(218)顶部的第二液位计(212)处于同一水平面;所述挡板(207)底端高于镇静板(208)顶端400-500mm,挡板(207)底端低于气液分离器(206)底端不小于200mm,所述聚结器(209)的高度与轻相流体溢流堰(214)的高度相同,所述重相流体溢流堰(217)的高度高出轻相流体收集槽(220)底端200-500mm,轻相流体溢流堰(214)高度为四相分离器直径的1/2-3/4,轻相流体收集槽(220)的后墙(215)高度高出除雾器(222)底端200mm,中间相流体溢流堰(216)的高度比轻相流体溢流堰(214)的高度低20-100mm。The deep purification system for coke oven gas according to claim 3, characterized in that, the top of the sedation plate (208) and the second liquid level gauge (212) located at the top of the separation shell (218) are at the same level; The bottom end of the baffle plate (207) is 400-500mm higher than the top end of the sedation plate (208), the bottom end of the baffle plate (207) is not less than 200mm lower than the bottom end of the gas-liquid separator (206), and the coalescer (209) The height of the weir is the same as the height of the light-phase fluid overflow weir (214), the height of the heavy-phase fluid overflow weir (217) is 200-500mm higher than the bottom end of the light-phase fluid collection tank (220), and the light-phase fluid overflows The height of the weir (214) is 1/2-3/4 of the diameter of the four-phase separator, the height of the rear wall (215) of the light-phase fluid collection tank (220) is 200mm higher than the bottom end of the mist eliminator (222), and the middle-phase fluid The height of the overflow weir (216) is 20-100 mm lower than the height of the light phase fluid overflow weir (214).
- 一种焦炉煤气的深度净化方法,所述深度净化方法采用权利要求1至5中任一权利要求所述的焦炉煤气的深度净化系统,其特征在于,包括如下步骤:A deep purification method of coke oven gas, the deep purification method adopts the deep purification system of coke oven gas according to any one of claims 1 to 5, and is characterized in that, comprises the following steps:S1,洗脱苯后的焦炉煤气与脱硫塔(8)深度净化后的焦炉煤气换热到20-25℃,换热后的焦炉煤气从预洗塔(1)下部送入预洗塔(1)中,同时来自脱硫塔(8)底部的煤气洗涤剂经加压后从预洗塔(1)上部送入预洗塔(1);其中,预洗塔(1)为超重力旋转装置;S1, the coke oven gas after eluting benzene and the coke oven gas deeply purified by the desulfurization tower (8) exchange heat to 20-25°C, and the coke oven gas after heat exchange is sent to the prewashing tower from the lower part of the prewashing tower (1). In the tower (1), the gas washing agent from the bottom of the desulfurization tower (8) is pressurized and fed into the prewashing tower (1) from the upper part of the prewashing tower (1); wherein, the prewashing tower (1) is a supergravity rotating device;S2,换热后的焦炉煤气与煤气洗涤剂在预洗塔(1)内逆流或错流接触进行预处理,预处理后的煤气洗涤剂在预洗塔(1)的超重力作用下在预洗塔(1)内壁聚集后排出至四相分离器(2);S2, the heat-exchanged coke oven gas and the gas detergent are contacted in the pre-wash tower (1) in counter-current or cross-current for pretreatment, and the pre-treated gas detergent is in the pre-wash tower (1) under the action of hypergravity. The inner wall of the prewash tower (1) is collected and discharged to the four-phase separator (2);S3,预处理后的焦炉煤气加压到0.3-1.0MPa后与脱硫塔(8)深度净化后的焦炉煤气进行一级冷却,再经过深冷至-22~-28℃后进入脱硫塔(8),在脱硫塔(8)内经过两级脱出焦炉煤气中的杂质,得到深度净化后的焦炉煤气,深度净化后的焦炉煤气经过复热后,42-50%的深度净化后的焦炉煤气减压到8-10kPa后作为返炉煤气用于焦炉加热,其余用于生产化学品;S3, the pretreated coke oven gas is pressurized to 0.3-1.0 MPa and then subjected to primary cooling with the deeply purified coke oven gas in the desulfurization tower (8), and then enters the desulfurization tower after deep cooling to -22~-28°C (8), in the desulfurization tower (8), the impurities in the coke oven gas are removed through two stages to obtain deeply purified coke oven gas. After the deeply purified coke oven gas is reheated, 42-50% of the depth purification After the coke oven gas is decompressed to 8-10kPa, it is used as the return gas for coke oven heating, and the rest is used for the production of chemicals;S4,脱硫塔(8)下部脱硫得到的含硫甲醇富液被复热至25~35℃后进入富甲醇闪蒸槽(7)进行减压闪蒸,闪蒸压力为2-8bar,闪蒸出的气体经水洗塔(4)回收甲醇后作为脱硫废气排出系统,富甲醇闪蒸槽(7)底部的闪蒸富液复热至80-100℃后进入热再生塔(3)进行再生,再生后的贫甲醇经加压、冷却至-20~-40℃后送至脱硫塔(8)上部作为吸收剂,热再生塔(3)塔顶得到的含硫气体经冷却并回收夹带的甲醇后送水洗塔(4)洗涤,水洗塔(4)洗涤后的焦炉煤气作为脱硫废气排出系统;S4, the sulfur-containing methanol-rich liquid obtained from desulfurization at the lower part of the desulfurization tower (8) is reheated to 25-35° C. and then enters the methanol-rich flash tank (7) for flashing under reduced pressure. The flashing pressure is 2-8 bar, and the flashing The outgoing gas is discharged from the system as desulfurization waste gas after the methanol is recovered by the water washing tower (4), and the flash rich liquid at the bottom of the methanol-rich flash tank (7) is reheated to 80-100 ° C and then enters the thermal regeneration tower (3) for regeneration, The regenerated lean methanol is pressurized and cooled to -20~-40°C and then sent to the upper part of the desulfurization tower (8) as an absorbent, and the sulfur-containing gas obtained at the top of the thermal regeneration tower (3) is cooled and the entrained methanol is recovered. The water washing tower (4) is then sent for washing, and the coke oven gas after washing by the water washing tower (4) is discharged into the system as desulfurization waste gas;S5,预洗塔(1)预处理后的煤气洗涤剂与水洗塔(4)塔底排出的含甲醇溶液混合,混合后的混合物送至四相分离器(2)进行气液分离,四相分离器(2)分离出的溶解气体排出至共沸塔(5)进行洗涤,四相分离器(2)分离出的焦油尘由四相分离器(2)的重相流体出口(203)排出,四相分离器(2)分离出的石脑油由四相分离器(2)的轻相流体出口(204)排出,四相分离器(2)分离出的中间相作为煤气洗涤剂经甲醇水分离塔(6)排出的废水换热到80-100℃后再经加压送入共沸塔(5)回收洗涤剂;S5, the gas washing agent after the pretreatment of the pre-washing tower (1) is mixed with the methanol-containing solution discharged from the bottom of the water washing tower (4), and the mixed mixture is sent to the four-phase separator (2) for gas-liquid separation, and the four-phase The dissolved gas separated by the separator (2) is discharged to the azeotrope column (5) for washing, and the tar dust separated by the four-phase separator (2) is discharged from the heavy-phase fluid outlet (203) of the four-phase separator (2). , the naphtha separated by the four-phase separator (2) is discharged from the light-phase fluid outlet (204) of the four-phase separator (2), and the intermediate phase separated by the four-phase separator (2) is passed through methanol as a gas detergent The waste water discharged from the water separation tower (6) is heat-exchanged to 80-100° C. and then sent to the azeotrope tower (5) under pressure to recover the detergent;S6,共沸塔(5)塔顶的不凝气经水洗塔(4)水洗回收甲醇后作为脱硫废气排出系统,共沸塔(5)塔底的甲醇/水混合物经加压后送至甲醇水分离塔(6)进行精馏提纯,甲醇水分离塔(6)塔顶的甲醇蒸汽返回热再生塔(3)中部,甲醇水分离塔(6)塔底的废水经降温后送出系统。S6, the non-condensable gas at the top of the azeotrope tower (5) is discharged from the system as the desulfurization waste gas after the methanol is recovered by washing with the washing tower (4), and the methanol/water mixture at the bottom of the azeotrope tower (5) is pressurized and sent to methanol The water separation tower (6) is rectified and purified, the methanol vapor at the top of the methanol water separation tower (6) is returned to the middle of the thermal regeneration tower (3), and the waste water at the bottom of the methanol water separation tower (6) is cooled and sent out to the system.
- 根据权利要求6所述的焦炉煤气的深度净化方法,其特征在于,所述预洗塔(1)的操作条件为:操作温度15~20℃、操作压力3~6kPa、填料比表面积500~4000m 2/m 3 ,填料旋转频率为30~60Hz,气液比1000~6000。 The method for deep purification of coke oven gas according to claim 6, wherein the operating conditions of the prewash tower (1) are: an operating temperature of 15 to 20°C, an operating pressure of 3 to 6 kPa, and a packing specific surface area of 500 to 500°C. 4000m 2 /m 3 , the packing rotation frequency is 30~60Hz, and the gas-liquid ratio is 1000~6000.
- 根据权利要求6所述的焦炉煤气的深度净化方法,其特征在于,所述煤气洗涤剂至少包括甲醇和粗苯。The method for deep purification of coke oven gas according to claim 6, characterized in that, the gas cleaning agent at least comprises methanol and crude benzene.
- 根据权利要求6所述的焦炉煤气的深度净化方法,其特征在于,所述脱硫塔(8)两级脱出焦炉煤气中的杂质后,深度净化后焦炉煤气中的硫含量≤0.1ppm,二氧化碳含量≤2.5%,无焦油尘、萘和氨。The method for deep purification of coke oven gas according to claim 6, characterized in that, after the desulfurization tower (8) removes impurities in the coke oven gas in two stages, the sulfur content in the coke oven gas after the deep purification is less than or equal to 0.1ppm , carbon dioxide content ≤ 2.5%, no tar dust, naphthalene and ammonia.
- 根据权利要求6所述的焦炉煤气的深度净化方法,其特征在于,所述预洗塔(1)内煤气洗涤剂的用量为0.20-0.32kg/m 3焦炉煤气;脱硫塔(8)中贫甲醇的用量为1.30-1.50kg/m 3焦炉煤气;循环使用的贫甲醇中NH 3含量小于20×10 -6 ppm,pH值为8~10。 The deep purification method of coke oven gas according to claim 6, is characterized in that, the consumption of gas detergent in described prewash tower (1) is 0.20-0.32kg/m 3 coke oven gas; desulfurization tower (8) The consumption of medium and lean methanol is 1.30-1.50kg/m 3 coke oven gas; the NH 3 content in the recycled lean methanol is less than 20×10 -6 ppm, and the pH value is 8-10.
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