WO2010045769A1 - Method and device for short-flow desulfurizing recyled hydrogen - Google Patents

Method and device for short-flow desulfurizing recyled hydrogen Download PDF

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Publication number
WO2010045769A1
WO2010045769A1 PCT/CN2008/073594 CN2008073594W WO2010045769A1 WO 2010045769 A1 WO2010045769 A1 WO 2010045769A1 CN 2008073594 W CN2008073594 W CN 2008073594W WO 2010045769 A1 WO2010045769 A1 WO 2010045769A1
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Prior art keywords
hydrogen
amine
phase
circulating hydrogen
sulfur
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PCT/CN2008/073594
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French (fr)
Chinese (zh)
Inventor
汪华林
马吉
钱卓群
张艳红
李立权
曾茜
陈崇刚
杨强
徐效梅
崔馨
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上海华畅环保设备发展有限公司
中国石化集团洛阳石油化工工程公司
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Application filed by 上海华畅环保设备发展有限公司, 中国石化集团洛阳石油化工工程公司 filed Critical 上海华畅环保设备发展有限公司
Priority to US12/557,320 priority Critical patent/US9302910B2/en
Publication of WO2010045769A1 publication Critical patent/WO2010045769A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/50Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
    • C01B3/52Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with liquids; Regeneration of used liquids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0415Purification by absorption in liquids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0465Composition of the impurity
    • C01B2203/0485Composition of the impurity the impurity being a sulfur compound

Definitions

  • the invention relates to the field of waste gas treatment, and relates to a method for removing sulfide in a circulating hydrogen mixture, in particular, the invention relates to a short-flow purification treatment method for sulfur-containing circulating hydrogen in a hydrogenation process, and The device used in the method. Background technique
  • the difference between the production facilities is as low as 0.05 kg / ton dry gas, 0.1 kg / ton of liquefied petroleum gas, up to 1.0 kg / ton dry gas, 10 kg / ton of liquefied petroleum gas.
  • the loss of the amine fluid will cause secondary pollution to the sewage system, which directly burdens the sewage treatment plant; in addition, the circulating hydrogen-containing liquid and dusting pose a serious threat to the long-term operation of the compressor.
  • all refineries have varying degrees of circulating hydrogen, liquid hydrocarbons, diesel, sulphur-containing sewage, low-gas separation, and dust-carrying problems. These problems can be attributed to the category of heterogeneous separation, design and production operations. An urgent problem to be solved.
  • the design usually adopts sedimentation.
  • the tank is deliquored and dusted.
  • amine desulfurization has a "solvent foaming" problem that has not been completely solved so far, that is, rapid loss of amine liquid.
  • the amine liquid itself has a tendency to foam.
  • system impurities such as HSS content is high, and even iron embroidery is more (such as the system alkali washing pretreatment is not perfect before the start of the new plant), foaming will occur.
  • the defoaming agent can temporarily control the foaming tendency, but once it exceeds a certain limit, it will develop into an insurmountable foaming plug. Causes the compressor to operate abnormally.
  • the cyclone body is composed of a plurality of column segments, a tapered segment alternately connected and a tail pipe.
  • Innovations in the structure of cyclone separation equipment are continually expanding the field of application of cyclonic separation, but the use of cyclonic separation methods with low density differences and high separation accuracy is still technically limited.
  • the present invention provides a new short process cyclic hydrogen desulfurization method and apparatus that overcomes the deficiencies of the prior art.
  • the invention provides a short process cyclic hydrogen desulfurization process, the method comprising the steps of:
  • the concentration of the sulfide is reduced to 10 ppm or less.
  • the present invention provides a short process cyclic hydrogen desulfurization apparatus, the apparatus comprising:
  • the deaminator is selected from the group consisting of a gravity settling tank, a coalescer, and a hydrocyclone.
  • the deaminator recovers from the amine liquid by a particle size of up to 5 microns, a recovery of more than 90% for droplets greater than 10 microns, and a separation time of from 1 to 3 seconds.
  • the calculated separation precision of the droplet is 3 micrometers, and the removal rate of droplets above 5 micrometers exceeds 95. %;
  • the droplet separation precision of liquid hydrocarbon, diesel, and sulfur-containing sewage is 15 ⁇ m, and the removal rate of droplets of 25 ⁇ m or more exceeds 95%;
  • the pressure drop of the dehydrogenator is less than 0.15 MPa.
  • the outlet heavy hydrocarbon content of the bottom outlet is a trace amount.
  • the apparatus further includes a screen eliminator added in front of the deaminator for initially removing the mixture entering the cyclone separator built into the top of the desulfurization tower. Part of the droplets and solid particles.
  • the rich amine solution of the desulfurization tower is discharged from the bottom effusion chamber into the amine liquid regeneration tower, and the lean amine from the regeneration tower is mixed into the supplementary amine liquid and is sent to the desulfurization tower for recycling.
  • the amine consumption is reduced by 60%.
  • FIG. 1 is a schematic diagram of a short process cyclic hydrogen desulfurization process in accordance with an embodiment of the present invention.
  • FIG. 2 is a schematic illustration of a hydrocracking cycle hydrogen desulfurization process incorporating the short process recycle hydrogen desulfurization process of the present invention. detailed description
  • the inventors of the present invention found that for the cyclic hydrogen desulfurization treatment, an effective combination of a dehydrogenation unit, a desulfurization tower and a deaminator placed in the desulfurization tower can obtain a low investment cost of the equipment, occupying land.
  • the utility model has the advantages of small area, low failure rate, good treatment effect of circulating hydrogen mixed gas, and can effectively solve the problems of running off of amine liquid, solvent foaming, etc., improving the service life and reaction efficiency of the catalyst, and reducing the energy consumption of the short-flow circulating hydrogen desulfurization device. Based on the above findings, the present invention has been completed.
  • the desulfurization tower circulating hydrogen inlet settling tank is miniaturized, the gravity sedimentation tank of the desulfurization tower circulating hydrogen outlet is eliminated, and the low pressure separation tank is built in a separator, instead of the circulating hydrogen desulfurization tower inlet circulating hydrogen cyclone, A new ultra-short process cyclic hydrogen desulfurization process with no separation equipment before and after the inlet and outlet of the desulfurization tower is formed.
  • a cyclic hydrogen desulfurization treatment method comprising the steps of:
  • the heavy hydrocarbon content of the inlet of the circulating hydrogen dehydrogenator is not more than 1350 mg/m 3
  • the heavy hydrocarbon content of the bottom outlet is a trace amount
  • the hydrocarbon component in the circulating hydrogen dehydrogenator is C5 and above, the droplet separation precision is 3 micrometers, and the removal rate of droplets above 5 micrometers exceeds 95%;
  • the droplet separation precision of liquid hydrocarbon, diesel and sulfur-containing sewage is 15 micrometers, and the removal rate of droplets above 25 micrometers exceeds 95%; the pressure drop is less than 0.015 MPa.
  • the sulfide concentration in the mixture may be lowered to 10 ppm or less.
  • the free amine content of the purified gas is not more than 20mg / Nm 3.
  • the demineralizer recovers the amine liquid by a particle size of up to 5 micrometers, for more than 10
  • the recovery of micron droplets is greater than 90% and the separation time is 1-3 seconds.
  • the content of the droplets at the overflow of the cyclone separator is not more than 20 mg/m 3 .
  • an apparatus for use in the above method comprising:
  • a dehydrogenator for separating heavy hydrocarbon droplets
  • a desulfurization tower for absorbing sulfides connected to a gas phase outlet of the dehydrogenator
  • an amine liquid absorbent for separating hydrogen contained in the sulfur removal process Deaminator.
  • the dehydrogenator may select one or more of a gravity settling tank, a coalescer or a hydrocyclone according to processing precision requirements.
  • the dehydrogenator is connected to the desulfurization tower through its gas phase outlet, and the heavy hydrocarbons and sewage are discharged from the bottom outlet of the dehydrogenator.
  • an amine liquid separation device is added to the desulfurization tower, and the device may be any one of a gravity settling tank, a coalescer or a hydrocyclone.
  • the device initially removes some droplets and solid particles in the mixture entering the top deaerator of the column to improve the separation efficiency of the gas-liquid two phases and prolong the cycle of the gas-liquid cyclone separator.
  • the cyclic hydrogen desulfurization system of the present invention controls the foaming of the amine liquid well, avoiding a large amount of amine fluid run-off and reducing the amine consumption by 60%.
  • the cyclic hydrogen desulfurization system of the present invention reduces the molecular weight of the recycled hydrogen by removing heavy hydrocarbons and water in the recycled hydrogen, and reduces the energy consumption of the compressor by about 12%.
  • the recycled hydrogen desulfurization system of the present invention increases the purity of the recycled hydrogen by 2.2%, which is equivalent to an increase of 2.2% in the partial pressure of hydrogen. According to the results of the SSOT of the Middle Distillate, the catalyst life can be increased by 8.6 %.
  • a screen eliminator is added in front of the deaminator in the desulfurization tower to initially remove a part of the droplets and solid particles in the mixture gas entering the top of the top of the cyclone separator to improve the gas-liquid two-phase separation. Efficiency, extending the life cycle of the gas-liquid cyclone separator.
  • the rich amine solution of the desulfurization tower is discharged from the bottom liquid reservoir into the amine liquid regeneration tower for regeneration; the lean amine from the regeneration tower is mixed into the supplementary amine liquid and is recycled into the desulfurization tower for recycling, and the sulfide is processed into the subsequent treatment.
  • Device See the attached drawings below.
  • FIG. 1 is a schematic diagram of a short process cyclic hydrogen desulfurization process in accordance with an embodiment of the present invention.
  • a circulating hydrogen mixture gas containing circulating hydrogen, hydrogen sulfide and hydrocarbons is sent to the dehydrogenator 1 for dehydrogenation to separate the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a heavy hydrocarbon phase.
  • the obtained mixed phase exits the gas phase outlet 3 of the dehydrogenator 1 and enters the desulfurization tower 2 of the deaminator 5 for further separation to remove the sulfide therein, thereby obtaining no Sulfur-containing circulating hydrogen; obtained heavy hydrocarbons and sewage from desulfurization
  • the bottom flow port 4 of the column 2 is discharged;
  • the obtained sulfur-free circulating hydrogen is further separated by the deaminator 5 to remove the amine liquid therein to obtain purified circulating hydrogen, which is discharged from the top of the desulfurization tower 2;
  • the amine liquid and hydrogen sulfide are discharged from the bottom of the desulfurization tower 2 into an amine liquid regeneration tower (not shown), and the lean amine from the regeneration tower is mixed into the supplementary amine liquid and sent to the desulfurization tower 2 for recycling.
  • FIG. 2 is a schematic illustration of a hydrocracking cycle hydrogen desulfurization process incorporating the short process recycle hydrogen desulfurization process of the present invention.
  • the purification reaction is carried out from the upper port of the hydrogenation reactor 12 into the reactor, and the sulfur-containing high-temperature substance enters from the upper port of the heat exchanger 13, and enters the air cooler 14 after initial cooling. Further cooling, a circulating hydrogen mixture containing hydrogen sulfide and a heavy hydrocarbon component is separated by a high pressure separator 15, and an oil is produced, wherein the generated oil is discharged from the bottom of the high pressure separator 15 as a liquid phase, and the circulating hydrogen mixture is discharged by a high pressure.
  • the upper end outlet of the separator 15 enters the dehydrogenator 1, and the heavy hydrocarbon component entrained in the hydrogen is dehydrogenated by the dehydrogenator 1, and the separated heavy hydrocarbon component is discharged as a liquid phase from the lower end outlet of the dehydrogenator 1, and the sulfur-containing cycle Hydrogen is taken from the upper end of the dehydrogenator 1 into the desulfurization tower 2, and the sulfide in the circulating hydrogen is removed by the amine liquid absorption machine, the lean liquid is discharged from the bottom of the desulfurization tower 2, and the rich amine liquid is demineralized into the deaminator;
  • the circulating hydrogen is driven into the heat exchanger 13 by the circulating hydrogen compressor 16, and the gas entering therein is subjected to a temperature lowering treatment, wherein the feedstock oil and the new hydrogen can directly enter the heat exchanger 13 and are taken up by the hydrogenation reactor 12. Preheating heat, and then into the furnace 11.
  • the equipment of the invention has low investment cost, small occupied area, low failure rate, good treatment effect of circulating hydrogen mixed gas, can effectively solve the problems of running off of amine liquid, solvent foaming, etc., improve the service life and reaction efficiency of the catalyst, and simultaneously reduce Energy consumption.
  • the key equipment in the process is dehydrogenerator 1 and desulfurization tower 2, wherein the dehydrogenation unit has a diameter of 2400 mm, a height of 9995 mm, and a treatment capacity of 280,000 Nm 3 /h.
  • the flow rate of the circulating hydrogen into the dehydrogenator was 282,000 Nm 3 /h, the operating pressure was 13.5 MPa (gauge pressure), and the operating temperature was 50 °C.
  • the dehydrogenation of the circulating hydrogen dehydrogenator is efficient and stable. Under the working condition, the average deliquoring is 1350mg/m 3 , and the content of C5 and above is reduced from the average of 38.42g/Nm 3 to 11.02 g/Nm 3 . The content decreased from an average of 6.5 g/Nm 3 to 1.6 g/Nm 3 . What is more remarkable is that the buffer tank after the circulating hydrogen desulfurization tower has not been liquid-deposited since it was put into use, indicating that the circulating hydrogen does not carry droplets after passing through the desulfurization tower, the desulfurization effect is good, the amine liquid does not foam, and the compressor is also No abnormalities occurred.
  • the actual lean liquid volume of the desulfurization tower is about 35 tons / hour, and the design value is 55 tons / hour; the average content of H 2 S in the recycled hydrogen is 1700ml / m 3 (up to 5000ml / m 3 , At a minimum of 200ml/m 3 ), H 2 S is also well controlled under low lean liquid flow conditions.
  • the new unit consumes 30 tons of fresh amine solution a year, and the old unit consumes 55 tons, which is converted into a 1.5 million tons/year scale.
  • the amine consumption is 83 tons per year, a 64% reduction.
  • the buffer tank After the old unit desulfurization tower, the buffer tank has more liquid phase deposition, and the average liquid level is increased from 0 to 20% in 2-3 days, and the liquid is discharged once every two days.
  • the discharged amine solution is calculated at a concentration of 25%, causing an accidental loss of 16 tons of fresh amine solution per year.
  • the new device does not consume this part.
  • the recirculating hydrogen cyclone dehydrogenator of the new device has better separation effect on the liquid carried by the circulating hydrogen, avoiding the foaming of the amine liquid caused by the high hydrogen content of the circulating hydrogen entrainment, thereby improving the efficiency of desulfurization and reducing The running loss of the amine solution.
  • the circulating hydrogen desulfurization system not only consumes a small amount of amine liquid, but also operates smoothly and safely since the start of construction, and has never fluctuated.
  • the circulating hydrogen desulfurization system must not only ensure the removal of H 2 S, but also ensure the safe and stable operation of the circulating hydrogen compressor, which is also the key to the long-term stable operation of the plant.
  • the entrainment of droplets in the gas can cause the compressor to slam, causing surge, and causing damage to the compressor, resulting in abnormal shutdown. Since the use of the circulating hydrogen cyclone dehydrogenator, the problem of circulating hydrogenated liquid has been fundamentally solved from the source, and the treatment mode of "first pollution, post-treatment" has been changed, and the long period of the device has been economically guaranteed. Safe and stable operation.
  • the circulating hydrogen density of the inlet compressor is 181.4g/m 3 , and after separation by the cyclone dehydrogenator,
  • the content of C5 was lowered by 27.4 g/m 3 , and the content of H 2 O was decreased by 4.9 g/m 3 , which was equivalent to a decrease in molecular weight of recycled hydrogen of 32.3 g/m 3 , which was reduced by 15.1%.
  • the compressor idle energy consumption accounting for 1/3 of the total energy consumption, the total energy consumption of the compressor is reduced by 10.1%.
  • the high-efficiency separation technology of circulating hydrogen cyclone not only solves the problem of foaming of amine liquid caused by carrying high oil, but also reduces the running loss of amine liquid, and at the same time ensures the safe long-term operation of the compressor, with significant economic benefits and resources. benefit.

Abstract

A method for short-flow desulfurizing recycled hydrogen, involves the following steps: (a) subjecting recycled hydrogen mixed gas to remove hydrocarbon (10), in order to separate disperse phase heavy hydrocarbon liquid drops from continuous phase recycled hydrogen, and obtain heavy hydrocarbon phase and sulfur-containing mixed phase; (b) further separating the mixed phase to remove sulfide and obtaining sulfur-free recycled hydrogen; (c) further separating sulfur-free recycled hydrogen to remove amine liquid (9) and obtaining purified recycled hydrogen (6). A device for short-flow desulfurizing recycled hydrogen is also provided.

Description

短流程循环氢脱硫方法与装置 技术领域  Short process cyclic hydrogen desulfurization method and device
本发明属于废气处理领域, 涉及一种循环氢混合气中脱除硫化物的方法, 具体地 说, 本发明涉及一种加氢装置过程中含硫循环氢的短流程净化处理方法, 以及实施该 方法所用的装置。 背景技术  The invention relates to the field of waste gas treatment, and relates to a method for removing sulfide in a circulating hydrogen mixture, in particular, the invention relates to a short-flow purification treatment method for sulfur-containing circulating hydrogen in a hydrogenation process, and The device used in the method. Background technique
近些年来,我国进口含硫原油的数量逐年增长, 2002年原油进口量达到 6.9 X 107 吨。由于中东地区-阿拉伯国家的原油为高含硫原油, 因此加工原油中进口含硫原油所 占的比例逐年上升。 加氢过程中循环氢中的硫含量随原油硫含量的增加而不断增高, 提高了循环氢的分子量, 增加了循环氢压缩机的能耗, 降低了氢气的纯度, 缩短了催 化剂的使用寿命和反应效率。 In recent years, the number of China's imports of sour crude oil increased year by year, in 2002 crude oil imports reached 6.9 X 10 7 tons. As the crude oil in the Middle East-Arab countries is high-sulfur crude oil, the proportion of imported sulfur-containing crude oil in processing crude oil has increased year by year. The sulfur content in the circulating hydrogen during the hydrogenation process increases with the increase of the sulfur content of the crude oil, increases the molecular weight of the recycled hydrogen, increases the energy consumption of the circulating hydrogen compressor, reduces the purity of the hydrogen, and shortens the service life of the catalyst. Reaction efficiency.
目前的加氢装置普遍存在的问题有: 循环氢、 液态烃、 柴油、 含硫污水和低分气 分别夹带重烃、 胺、 水、 催化剂等分散相颗粒, 这不仅增加了助剂消耗和原料流失, 而且给下游关键设备的长周期运转带来了很大的危害。 循环氢、 液态烃和低分气夹带 重烃, 将使循环氢、 液态烃和低分气脱硫塔溶剂发泡, 引起胺液跑损。 对于胺液跑损 的数量, 各个生产装置相差悬殊, 最低为 0.05千克 /吨干气、 0.1千克 /吨液化石油气, 最高为 1.0千克 /吨干气、 10千克 /吨液化石油气。 胺液跑损会对污油系统形成二次污 染, 直接加重了污水处理场的负担; 此外, 循环氢带液、 带尘对压缩机长周期运转构 成严重威胁。 目前, 各炼油厂都不同程度地存在循环氢、 液态烃、 柴油、 含硫污水和 低分气带液、 带尘问题, 这些问题均可以归结为非均相分离的范畴, 是设计、 生产操 作中急需解决的问题。  The current common problems in hydrogenation units are: circulating hydrogen, liquid hydrocarbons, diesel, sulfur-containing sewage and low-gas separation entraining dispersed phase particles of heavy hydrocarbons, amines, water, catalysts, etc., which not only increases the consumption of additives and raw materials. Loss, and it brings great harm to the long-term operation of downstream key equipment. Circulating hydrogen, liquid hydrocarbons and low-gas entrainment of heavy hydrocarbons will cause circulating hydrogen, liquid hydrocarbons and low-gas desulfurization tower solvents to foam, causing the amine to run off. For the amount of amine run loss, the difference between the production facilities is as low as 0.05 kg / ton dry gas, 0.1 kg / ton of liquefied petroleum gas, up to 1.0 kg / ton dry gas, 10 kg / ton of liquefied petroleum gas. The loss of the amine fluid will cause secondary pollution to the sewage system, which directly burdens the sewage treatment plant; in addition, the circulating hydrogen-containing liquid and dusting pose a serious threat to the long-term operation of the compressor. At present, all refineries have varying degrees of circulating hydrogen, liquid hydrocarbons, diesel, sulphur-containing sewage, low-gas separation, and dust-carrying problems. These problems can be attributed to the category of heterogeneous separation, design and production operations. An urgent problem to be solved.
解决循环氢、 液态烃、 柴油、 含硫污水和低分气带液、 带尘问题, 以往的工艺是 选用聚结器脱除。 但是, 目前聚结器的国内外供应商技术协议保证的长周期运转时间 仅为一年, 不能满足中国石化总公司引导的三年一修的要求。 如果运转周期承诺保证 为三年, 则必须将聚结器直径增加到反应器的直径, 造价高, 占地面积大; 且聚结器 必须配置旁路系统, 这也不符合高压系统的通用设计规范。 根据调査, 中国石化茂名 分公司循环氢的重烃聚结器, 只能运行一年, 不能满足三年一修的长周期运转要求。  Solve the problem of circulating hydrogen, liquid hydrocarbons, diesel oil, sulfur-containing sewage and low-gas distribution with liquid and dust. The previous process was to use a coalescer to remove it. However, the long-term operation time guaranteed by the domestic and foreign supplier technical agreements of the coalescer is only one year, which cannot meet the requirements of the three-year maintenance guided by Sinopec. If the operating cycle is guaranteed to be three years, the diameter of the coalescer must be increased to the diameter of the reactor, the cost is high, and the floor space is large; and the coalescer must be equipped with a bypass system, which does not meet the general design of the high pressure system. specification. According to the survey, the heavy hydrocarbon coalescing device of the circulating hydrogen of Sinopec Maoming Branch can only run for one year and cannot meet the long-term operation requirements of three years.
关于脱硫塔出口的循环氢、液态烃和低分气夹带胺液问题, 设计上通常选用沉降 罐脱液、 脱尘。 但是, 胺法脱硫有一个至今未能彻底解决的 "溶剂发泡"难题, 即快 速损失胺液。 胺液本身有发泡倾向, 当系统中 C5等重烃的含量大、 系统杂质如 HSS 含量高甚至铁绣较多时 (比如新建装置开工前, 系统碱洗预处理不完善) 都会引起发 泡。 在发泡剂诱导下, 胺液一旦发泡, 便会向增长方向发展, 使用消泡剂可暂时控制 发泡倾向, 但一旦超过某个限度, 便会发展成为无法克服的泡沬充塞, 往往导致压缩 机非正常运转。 Regarding the problem of circulating hydrogen, liquid hydrocarbons and low-gas entrained amine liquid at the outlet of the desulfurization tower, the design usually adopts sedimentation. The tank is deliquored and dusted. However, amine desulfurization has a "solvent foaming" problem that has not been completely solved so far, that is, rapid loss of amine liquid. The amine liquid itself has a tendency to foam. When the content of heavy hydrocarbons such as C5 in the system is large, system impurities such as HSS content is high, and even iron embroidery is more (such as the system alkali washing pretreatment is not perfect before the start of the new plant), foaming will occur. Under the induction of the foaming agent, once the amine solution is foamed, it will develop in the direction of growth. The defoaming agent can temporarily control the foaming tendency, but once it exceeds a certain limit, it will develop into an insurmountable foaming plug. Causes the compressor to operate abnormally.
因此, 加氢裂化装置循环氢、 液态烃、 柴油、 含硫污水和低分气非均相颗粒分离 系统的高效、 安全、 环境协调和长周期运转无疑是今后的发展方向。  Therefore, the efficient, safe, environmentally coordinated and long-term operation of the hydrocracking unit's circulating hydrogen, liquid hydrocarbon, diesel, sulfur-containing wastewater and low-gas separation heterogeneous particle separation systems is undoubtedly the future development direction.
美国华盛顿州立大学机械和材料工程学院 (School of Mechanical and Materials Engineering of Washington State University)等单位设计了 5mm、 10mm、 15mm、 25mm 的微型旋风分离器。采用 19mm旋风分离器,对 3μηι生物质的汽溶胶颗粒分离效率可 以达到 95%, 对 2μηι生物质的汽溶胶颗粒分离效率也达到了 80%以上。 但是研究仍 处于实验室阶段, 工业应用还需解决诸多难题。  Units such as the School of Mechanical and Materials Engineering of Washington State University have designed miniature cyclones of 5mm, 10mm, 15mm, and 25mm. With the 19mm cyclone separator, the separation efficiency of the aerosol particles of 3μηι biomass can reach 95%, and the separation efficiency of the aerosol particles of 2μηι biomass can reach more than 80%. However, research is still in the laboratory stage, and industrial applications still need to solve many problems.
我国在旋流分离工业应用方面也做了很多工作, 中国专利 CN 200995173Y发明 了一种气液旋流分离器, CN 2912804 Υ公开了一种多柱锥组合式液 -液分离用旋流器, 该旋流器本体由多个柱段、 锥段交替连接和尾管组合而成。 在旋流分离设备结构上的 创新正在不断地拓展旋流分离的应用领域, 但是对于密度差小、 分离精度要求高的情 况的旋流分离方法的使用仍受到技术上的限制。  China has also done a lot of work in the industrial application of cyclone separation. Chinese patent CN 200995173Y invented a gas-liquid cyclone separator, CN 2912804 Υ discloses a multi-column cone combined liquid-liquid separation cyclone, The cyclone body is composed of a plurality of column segments, a tapered segment alternately connected and a tail pipe. Innovations in the structure of cyclone separation equipment are continually expanding the field of application of cyclonic separation, but the use of cyclonic separation methods with low density differences and high separation accuracy is still technically limited.
总之, 由于现有技术存在的上述问题, 故至今为止尚未解决含硫循环氢混合气的 科学净化处理问题, 远不能满足石油化工洁净生产工业化的期望。 因此, 本领域迫切 需要开发出成本低且效果好的含硫循环氢混合气的处理方法和装置。 发明内容  In short, due to the above problems existing in the prior art, the scientific purification treatment problem of the sulfur-containing circulating hydrogen mixture gas has not been solved so far, which is far from meeting the expectation of petrochemical clean production industrialization. Therefore, there is an urgent need in the art to develop a treatment method and apparatus for a sulfur-containing circulating hydrogen mixture which is low in cost and effective in effect. Summary of the invention
本发明提供了一种新的短流程循环氢脱硫方法与装置, 克服了现有技术存在的 缺陷。  The present invention provides a new short process cyclic hydrogen desulfurization method and apparatus that overcomes the deficiencies of the prior art.
一方面, 本发明提供了一种短流程循环氢脱硫方法, 该方法包括以下步骤: In one aspect, the invention provides a short process cyclic hydrogen desulfurization process, the method comprising the steps of:
( a) 对循环氢混合气进行脱烃, 以将分散相重烃液滴从连续相循环氢中分离 出来, 得到重烃相和含硫循环氢的混合相; (a) dehydrogenating the recycled hydrogen mixture gas to separate the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a mixed phase of the heavy hydrocarbon phase and the sulfur-containing circulating hydrogen;
(b )进一步分离所得的混合相, 以脱除其中的硫化物, 得到不含硫的循环氢; 以及 ( C ) 进一步分离所得的不含硫的循环氢, 以脱除其中的胺液, 得到净化的循 环氢。 (b) further separating the resulting mixed phase to remove the sulfide therein to obtain a sulfur-free circulating hydrogen; (C) further separating the obtained sulfur-free circulating hydrogen to remove the amine liquid therein to obtain purified circulating hydrogen.
在一个优选的实施方式中, 所述步骤(a)中得到的混合相经步骤(b )脱硫后, 其硫化物的浓度降至 lOppm或更低。  In a preferred embodiment, after the mixed phase obtained in the step (a) is desulfurized by the step (b), the concentration of the sulfide is reduced to 10 ppm or less.
在另一个优选的实施方式中, 当所述步骤 (a) 中的混合相的胺液含量不大于 In another preferred embodiment, when the mixed phase of the step (a) has an amine liquid content of not more than
4000mg/Nm3时, 经所述步骤(c )脱胺后所得的净化的循环氢中的游离胺含量不大 于 20mg/Nm34000mg / Nm 3 when over said step (c) after removal of the amine content of the resulting free amine hydrogen purge cycle is not greater than 20mg / Nm 3.
另一方面, 本发明提供了一种短流程循环氢脱硫装置, 该装置包括:  In another aspect, the present invention provides a short process cyclic hydrogen desulfurization apparatus, the apparatus comprising:
用于对循环氢混合气进行脱烃, 以将分散相重烃液滴从连续相循环氢中分离出 来,得到重烃相和含硫循环氢的混合相的脱烃器;与所述脱烃器的气相出口连接的, 用于进一步分离所得的混合相, 以脱除其中的硫化物, 得到不含硫的循环氢的脱硫 塔; 以及位于所述脱硫塔中的, 用于进一步分离所得的不含硫的循环氢, 以脱除其 中的胺液, 得到净化的循环氢的脱胺器。  Used for dehydrogenating a circulating hydrogen mixture gas to separate dispersed heavy hydrocarbon droplets from continuous phase circulating hydrogen to obtain a dehydrogenator of a heavy hydrocarbon phase and a mixed phase of sulfur-containing circulating hydrogen; Connected to the gas phase outlet of the vessel for further separating the resulting mixed phase to remove sulfide therein to obtain a sulfur-free circulating hydrogen desulfurization tower; and in the desulfurization tower for further separation Sulfur-free circulating hydrogen to remove the amine liquid therefrom to obtain a purified recycle hydrogen deaminator.
在一个优选的实施方式中, 所述脱胺器选自重力沉降罐、 聚结器、 以及水力旋 流器。  In a preferred embodiment, the deaminator is selected from the group consisting of a gravity settling tank, a coalescer, and a hydrocyclone.
在另一个优选的实施方式中, 所述脱胺器对胺液的回收分割粒径高达 5微米, 对大于 10微米的液滴的回收率大于 90%, 其分离时间为 1-3秒。  In another preferred embodiment, the deaminator recovers from the amine liquid by a particle size of up to 5 microns, a recovery of more than 90% for droplets greater than 10 microns, and a separation time of from 1 to 3 seconds.
在另一个优选的实施方式中, 当所述脱烃器中的烃组分为 C5及以上烃时, 液 滴的计算分离精度为 3微米, 对 5微米以上的液滴的脱除率超过 95 %; 对液态烃、 柴油、含硫污水的液滴分离精度为 15微米, 25微米以上的液滴的脱除率超过 95 % ; 所述脱烃器的压降小于 0.15MPa。  In another preferred embodiment, when the hydrocarbon component in the dehydrogenator is C5 or higher, the calculated separation precision of the droplet is 3 micrometers, and the removal rate of droplets above 5 micrometers exceeds 95. %; The droplet separation precision of liquid hydrocarbon, diesel, and sulfur-containing sewage is 15 μm, and the removal rate of droplets of 25 μm or more exceeds 95%; the pressure drop of the dehydrogenator is less than 0.15 MPa.
在另一个优选的实施方式中, 当所述脱烃器的进口重烃含量不大于 1350mg/m3 时, 其底流口的出口重烃含量为痕量。 In another preferred embodiment, when the heavy hydrocarbon content of the inlet of the dehydrogenator is not more than 1350 mg/m 3 , the outlet heavy hydrocarbon content of the bottom outlet is a trace amount.
在另一个优选的实施方式中,该装置还包括在所述脱胺器前增设的丝网除沬器, 用以初步去除进入所述脱硫塔塔顶内置的旋流分离器中的混合气中的部分液滴和 固体颗粒。  In another preferred embodiment, the apparatus further includes a screen eliminator added in front of the deaminator for initially removing the mixture entering the cyclone separator built into the top of the desulfurization tower. Part of the droplets and solid particles.
在另一个优选的实施方式中, 所述脱硫塔的富胺液由塔底积液腔排出进入胺 液再生塔再生, 再生塔出来的贫胺混入到补充胺液中打入脱硫塔中循环利用,胺耗 降低 60 %。 附图说明 In another preferred embodiment, the rich amine solution of the desulfurization tower is discharged from the bottom effusion chamber into the amine liquid regeneration tower, and the lean amine from the regeneration tower is mixed into the supplementary amine liquid and is sent to the desulfurization tower for recycling. The amine consumption is reduced by 60%. DRAWINGS
图 1是根据本发明的一个实施方式的短流程循环氢脱硫工艺的示意图。  1 is a schematic diagram of a short process cyclic hydrogen desulfurization process in accordance with an embodiment of the present invention.
图 2是包含本发明的短流程循环氢脱硫工艺的加氢裂化循环氢脱硫工艺的示意 图。 具体实施方式  Figure 2 is a schematic illustration of a hydrocracking cycle hydrogen desulfurization process incorporating the short process recycle hydrogen desulfurization process of the present invention. detailed description
本发明的发明人经过广泛而深入的研究后发现, 对于循环氢脱硫处理, 采用脱 烃器、 脱硫塔和置于脱硫塔中的脱胺器的有效组合, 能够得到设备投资成本低, 占 地面积小, 故障率低, 循环氢混合气处理效果好, 能有效解决胺液跑损、 溶剂发泡 等问题,提高催化剂的使用寿命和反应效率, 同时降低能耗的短流程循环氢脱硫装 置。 基于上述发现, 本发明得以完成。  After extensive and intensive research, the inventors of the present invention found that for the cyclic hydrogen desulfurization treatment, an effective combination of a dehydrogenation unit, a desulfurization tower and a deaminator placed in the desulfurization tower can obtain a low investment cost of the equipment, occupying land. The utility model has the advantages of small area, low failure rate, good treatment effect of circulating hydrogen mixed gas, and can effectively solve the problems of running off of amine liquid, solvent foaming, etc., improving the service life and reaction efficiency of the catalyst, and reducing the energy consumption of the short-flow circulating hydrogen desulfurization device. Based on the above findings, the present invention has been completed.
在本发明中, 将脱硫塔循环氢进口沉降罐小型化, 取消了脱硫塔循环氢出口 的重力沉降罐, 并将低压分离罐内置分离器,取代循环氢脱硫塔进口循环氢的旋流 器, 形成了脱硫塔进出口前后均无分离设备的超短流程型循环氢脱硫新工艺。  In the present invention, the desulfurization tower circulating hydrogen inlet settling tank is miniaturized, the gravity sedimentation tank of the desulfurization tower circulating hydrogen outlet is eliminated, and the low pressure separation tank is built in a separator, instead of the circulating hydrogen desulfurization tower inlet circulating hydrogen cyclone, A new ultra-short process cyclic hydrogen desulfurization process with no separation equipment before and after the inlet and outlet of the desulfurization tower is formed.
在本发明的第一方面, 提供了一种循环氢脱硫处理方法, 它包括以下步骤: In a first aspect of the invention, there is provided a cyclic hydrogen desulfurization treatment method comprising the steps of:
(a) 循环氢混合气通过脱烃器, 将分散相重烃液滴从连续相循环氢中分离出来, 得到重烃相和含硫循环氢的混合相; (a) circulating hydrogen mixed gas through the dehydrogenator, separating the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a mixed phase of the heavy hydrocarbon phase and the sulfur-containing circulating hydrogen;
(b) 进一步分离所得循环氢混合气, 脱除其中的硫化物, 得到不含硫的循环氢; 以及  (b) further separating the obtained recycled hydrogen mixture gas, removing the sulfide therein to obtain a sulfur-free circulating hydrogen;
(c) 进一步分离所得的气相, 脱除其中的胺液, 得到净化的循环氢。  (c) further separating the obtained gas phase, and removing the amine liquid therein to obtain purified circulating hydrogen.
较佳地, 当所述循环氢脱烃器的进口重烃含量不大于 1350 mg/m3时, 底流出口 的重烃含量为痕量。 Preferably, when the heavy hydrocarbon content of the inlet of the circulating hydrogen dehydrogenator is not more than 1350 mg/m 3 , the heavy hydrocarbon content of the bottom outlet is a trace amount.
较佳地, 在步骤 (a)中, 循环氢脱烃器中的烃组分为 C5及以上烃, 液滴计算分离 精度为 3微米, 对 5微米以上液滴的脱除率超过 95 %; 对液态烃、 柴油、 含硫污水的 液滴分离精度为 15微米, 25微米以上液滴的脱除率超过 95 % ; 压降小于 0.015MPa。  Preferably, in the step (a), the hydrocarbon component in the circulating hydrogen dehydrogenator is C5 and above, the droplet separation precision is 3 micrometers, and the removal rate of droplets above 5 micrometers exceeds 95%; The droplet separation precision of liquid hydrocarbon, diesel and sulfur-containing sewage is 15 micrometers, and the removal rate of droplets above 25 micrometers exceeds 95%; the pressure drop is less than 0.015 MPa.
较佳地, 步骤 (a)所得的循环氢混合气经步骤 (b)的脱硫吸收剂脱硫后, 所述混合 气中的硫化物浓度可降至 lOppm或更低。  Preferably, after the recycled hydrogen mixture obtained in the step (a) is desulfurized by the desulfurization absorbent of the step (b), the sulfide concentration in the mixture may be lowered to 10 ppm or less.
较佳地, 当进口混合气的胺液含量不大于 4000mg/Nm3时, 经步骤 (c)后, 净化气 中的游离胺含量不大于 20mg/Nm3Preferably, when the liquid content of the amine inlet gas mixture is not more than 4000mg Nm 3 hour / via step (c), the free amine content of the purified gas is not more than 20mg / Nm 3.
较佳地, 在步骤 (c)中, 脱胺器对胺液的回收分割粒径可高达 5微米, 对大于 10 微米的液滴的回收率大于 90%, 分离时间为 1-3秒。 旋流分离器溢流口处液滴的含量 不大于 20mg/m3Preferably, in step (c), the demineralizer recovers the amine liquid by a particle size of up to 5 micrometers, for more than 10 The recovery of micron droplets is greater than 90% and the separation time is 1-3 seconds. The content of the droplets at the overflow of the cyclone separator is not more than 20 mg/m 3 .
在本发明的第二方面, 提供了一种用于上述方法的装置, 它包括:  In a second aspect of the invention, there is provided an apparatus for use in the above method, comprising:
用于分离重烃液滴的脱烃器,与所述脱烃器的气相出口连接的用于吸收硫化物的 脱硫塔, 以及用于分离除硫过程循环氢中所含的胺液吸收剂的脱胺器。  a dehydrogenator for separating heavy hydrocarbon droplets, a desulfurization tower for absorbing sulfides connected to a gas phase outlet of the dehydrogenator, and an amine liquid absorbent for separating hydrogen contained in the sulfur removal process Deaminator.
较佳地, 所述脱烃器可按处理精度要求选用重力沉降罐、聚结器或水力旋流器中 一种或几种。  Preferably, the dehydrogenator may select one or more of a gravity settling tank, a coalescer or a hydrocyclone according to processing precision requirements.
较佳地, 所述脱烃器通过其气相出口与脱硫塔连接, 重烃与污水由脱烃器的底流 口排出。  Preferably, the dehydrogenator is connected to the desulfurization tower through its gas phase outlet, and the heavy hydrocarbons and sewage are discharged from the bottom outlet of the dehydrogenator.
较佳地, 在脱硫塔内增设胺液分离装置, 该装置可为重力沉降罐、 聚结器或水力 旋流器中的任一种。 该装置初步去除进入塔顶内置脱胺器的混合气中的部分液滴、 固 体颗粒, 以提高气液两相的分离效率, 延长气-液旋流分离器使的用周期。  Preferably, an amine liquid separation device is added to the desulfurization tower, and the device may be any one of a gravity settling tank, a coalescer or a hydrocyclone. The device initially removes some droplets and solid particles in the mixture entering the top deaerator of the column to improve the separation efficiency of the gas-liquid two phases and prolong the cycle of the gas-liquid cyclone separator.
较佳地,本发明的循环氢脱硫系统很好地控制了胺液发泡,避免了大量胺液跑损, 胺耗降低 60 %。  Preferably, the cyclic hydrogen desulfurization system of the present invention controls the foaming of the amine liquid well, avoiding a large amount of amine fluid run-off and reducing the amine consumption by 60%.
较佳地, 本发明的循环氢脱硫系统通过脱除循环氢中的重烃和水, 减小了循环氢 的分子量, 降低了压缩机的能耗约 12 %。  Preferably, the cyclic hydrogen desulfurization system of the present invention reduces the molecular weight of the recycled hydrogen by removing heavy hydrocarbons and water in the recycled hydrogen, and reduces the energy consumption of the compressor by about 12%.
较佳地, 本发明的循环氢脱硫系统使得循环氢纯度提高了 2.2%, 相当于氢分压 提高了 2.2 %, 按中东馏分油 SSOT的研究结果, 催化剂寿命可提高 8.6 %。  Preferably, the recycled hydrogen desulfurization system of the present invention increases the purity of the recycled hydrogen by 2.2%, which is equivalent to an increase of 2.2% in the partial pressure of hydrogen. According to the results of the SSOT of the Middle Distillate, the catalyst life can be increased by 8.6 %.
较佳地, 在脱硫塔中的脱胺器前增设丝网除沬器, 以初步去除进入塔顶内置旋流 分离器的混合气中的部分液滴、 固体颗粒, 以提高气液两相分离效率, 延长气-液旋流 分离器的使用周期。  Preferably, a screen eliminator is added in front of the deaminator in the desulfurization tower to initially remove a part of the droplets and solid particles in the mixture gas entering the top of the top of the cyclone separator to improve the gas-liquid two-phase separation. Efficiency, extending the life cycle of the gas-liquid cyclone separator.
较佳地, 脱硫塔的富胺液由塔底积液腔排出进入胺液再生塔再生; 从再生塔出来 的贫胺混入到补充胺液中打入脱硫塔中循环利用, 硫化物进入后续处理装置。 以下参看附图。  Preferably, the rich amine solution of the desulfurization tower is discharged from the bottom liquid reservoir into the amine liquid regeneration tower for regeneration; the lean amine from the regeneration tower is mixed into the supplementary amine liquid and is recycled into the desulfurization tower for recycling, and the sulfide is processed into the subsequent treatment. Device. See the attached drawings below.
图 1 是根据本发明的一个实施方式的短流程循环氢脱硫工艺的示意图。 如图 1 所示, 包含循环氢、 硫化氢和烃的循环氢混合气送入脱烃器 1进行脱烃, 以将分散 相重烃液滴从连续相循环氢中分离出来,得到重烃相和含硫循环氢的混合相; 所得 的混合相从所述脱烃器 1的气相出口 3出来后进入内置脱胺器 5的脱硫塔 2进行进 一步分离, 以脱除其中的硫化物, 得到不含硫的循环氢; 所得的重烃和污水从脱硫 塔 2的底流口 4排出;所得的不含硫的循环氢经脱胺器 5进行进一步分离, 以脱除 其中的胺液, 得到净化的循环氢, 从脱硫塔 2的塔顶排出; 脱除的胺液和硫化氢从 脱硫塔 2的塔底排出进入胺液再生塔(未示出)再生, 再生塔出来的贫胺混入到补 充胺液中打入脱硫塔 2中循环利用。 1 is a schematic diagram of a short process cyclic hydrogen desulfurization process in accordance with an embodiment of the present invention. As shown in Fig. 1, a circulating hydrogen mixture gas containing circulating hydrogen, hydrogen sulfide and hydrocarbons is sent to the dehydrogenator 1 for dehydrogenation to separate the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a heavy hydrocarbon phase. a mixed phase with sulfur-containing circulating hydrogen; the obtained mixed phase exits the gas phase outlet 3 of the dehydrogenator 1 and enters the desulfurization tower 2 of the deaminator 5 for further separation to remove the sulfide therein, thereby obtaining no Sulfur-containing circulating hydrogen; obtained heavy hydrocarbons and sewage from desulfurization The bottom flow port 4 of the column 2 is discharged; the obtained sulfur-free circulating hydrogen is further separated by the deaminator 5 to remove the amine liquid therein to obtain purified circulating hydrogen, which is discharged from the top of the desulfurization tower 2; The amine liquid and hydrogen sulfide are discharged from the bottom of the desulfurization tower 2 into an amine liquid regeneration tower (not shown), and the lean amine from the regeneration tower is mixed into the supplementary amine liquid and sent to the desulfurization tower 2 for recycling.
图 2是包含本发明的短流程循环氢脱硫工艺的加氢裂化循环氢脱硫工艺的示意 图。 如图 2所示, 原料油经加热炉 11加热后, 由加氢反应器 12上端口进入反应器进 行精制反应, 含硫高温物由换热器 13上端口进入, 初步降温后进入空冷器 14进一步 降温, 经高压分离器 15分离出含硫化氢、 重烃组分的循环氢混合气、 生成油, 其中, 生成油由高压分离器 15底部作为液相排出, 而循环氢混合气则由高压分离器 15上端 出口进入脱烃器 1, 利用脱烃器 1脱循环氢中所夹带的重烃组分, 分离出的重烃组分 从脱烃器 1下端出口作为液相排出, 含硫循环氢则由脱烃器 1上端出口进入脱硫塔 2 中利用胺液吸收机脱除循环氢中的硫化物, 贫液从脱硫塔 2的底部排出, 富胺液则进 入脱胺器脱胺; 净化循环氢由循环氢压缩机 16打入换热器 13, 对进入其中的气体进 行降温处理, 其中, 原料油和新氢可直接进入换热器 13利用加氢反应器 12带出的大 量热进行预加热, 然后再进入加热炉 11。 本发明的方法和装置的主要优点在于:  Figure 2 is a schematic illustration of a hydrocracking cycle hydrogen desulfurization process incorporating the short process recycle hydrogen desulfurization process of the present invention. As shown in FIG. 2, after the feedstock oil is heated by the heating furnace 11, the purification reaction is carried out from the upper port of the hydrogenation reactor 12 into the reactor, and the sulfur-containing high-temperature substance enters from the upper port of the heat exchanger 13, and enters the air cooler 14 after initial cooling. Further cooling, a circulating hydrogen mixture containing hydrogen sulfide and a heavy hydrocarbon component is separated by a high pressure separator 15, and an oil is produced, wherein the generated oil is discharged from the bottom of the high pressure separator 15 as a liquid phase, and the circulating hydrogen mixture is discharged by a high pressure. The upper end outlet of the separator 15 enters the dehydrogenator 1, and the heavy hydrocarbon component entrained in the hydrogen is dehydrogenated by the dehydrogenator 1, and the separated heavy hydrocarbon component is discharged as a liquid phase from the lower end outlet of the dehydrogenator 1, and the sulfur-containing cycle Hydrogen is taken from the upper end of the dehydrogenator 1 into the desulfurization tower 2, and the sulfide in the circulating hydrogen is removed by the amine liquid absorption machine, the lean liquid is discharged from the bottom of the desulfurization tower 2, and the rich amine liquid is demineralized into the deaminator; The circulating hydrogen is driven into the heat exchanger 13 by the circulating hydrogen compressor 16, and the gas entering therein is subjected to a temperature lowering treatment, wherein the feedstock oil and the new hydrogen can directly enter the heat exchanger 13 and are taken up by the hydrogenation reactor 12. Preheating heat, and then into the furnace 11. The main advantages of the method and apparatus of the present invention are:
本发明的设备投资成本低, 占地面积小,故障率低,循环氢混合气处理效果好, 能有效解决胺液跑损、 溶剂发泡等问题, 提高催化剂的使用寿命和反应效率, 同时 降低能耗。 实施例  The equipment of the invention has low investment cost, small occupied area, low failure rate, good treatment effect of circulating hydrogen mixed gas, can effectively solve the problems of running off of amine liquid, solvent foaming, etc., improve the service life and reaction efficiency of the catalyst, and simultaneously reduce Energy consumption. Example
下面结合具体的实施例进一步阐述本发明。但是, 应该明白, 这些实施例仅用于 说明本发明而不构成对本发明范围的限制。 下列实施例中未注明具体条件的试验方 法, 通常按照常规条件, 或按照制造厂商所建议的条件。 除非另有说明, 所有的百分 比和份数按重量计。 中国石油化工股份有限公司镇海炼化分公司炼油五部 150 万吨 /年加氢裂化装置循环 氢脱硫系统:  The invention is further illustrated by the following specific examples. However, it is to be understood that the examples are not intended to limit the scope of the invention. The test methods for which specific conditions are not specified in the following examples are usually carried out according to conventional conditions or according to the conditions recommended by the manufacturer. All percentages and parts are by weight unless otherwise indicated. China Petroleum & Chemical Corporation Zhenhai Refining & Chemical Company Refining Five Parts 1.5 Million Tons / Year Hydrocracking Unit Circulation Hydrogen Desulfurization System:
1. 工艺流程: 具体工艺流程如图 2所示。 1. Process: The specific process flow is shown in Figure 2.
( 1 ) 关键设备:  (1) Key equipment:
该工艺流程中的关键设备为脱烃器 1 和脱硫塔 2, 其中, 所述脱烃器的直径为 2400mm, 高度为 9995mm, 处理量为 280000Nm3/h。 The key equipment in the process is dehydrogenerator 1 and desulfurization tower 2, wherein the dehydrogenation unit has a diameter of 2400 mm, a height of 9995 mm, and a treatment capacity of 280,000 Nm 3 /h.
(2) 控制:  (2) Control:
循环氢进脱烃器的流量为 282000Nm3/h, 操作压力为 13.5MPa (表压) , 操作温 度为 50°C。 The flow rate of the circulating hydrogen into the dehydrogenator was 282,000 Nm 3 /h, the operating pressure was 13.5 MPa (gauge pressure), and the operating temperature was 50 °C.
(3 ) 运行效果:  (3) Operation effect:
循环氢脱烃器脱液高效稳定, 在工作状态下平均脱液 1350mg/m3, 从进出口气相 色谱分析, 其中 C5以上的含量从平均 38.42g/Nm3降到 11.02 g/Nm3, 水含量从平均 6.5g/Nm3降到 1.6g/Nm3。 更显著的是, 循环氢脱硫塔后的缓冲罐自投用以来一直没有 液相沉积, 表明循环氢经脱硫塔后基本未携带液滴, 脱硫效果好, 胺液未出现发泡, 压缩机也未出现异常情况。 根据实际参数分析, 脱硫塔实际贫液量约为 35吨 /小时, 而设计值为 55吨 /小时; 脱后循环氢中 H2S的平均含量为 1700ml/m3(最高 5000ml/m3, 最低 200ml/m3), 在低贫液流量的状况下 H2S也得到了较好的控制。 The dehydrogenation of the circulating hydrogen dehydrogenator is efficient and stable. Under the working condition, the average deliquoring is 1350mg/m 3 , and the content of C5 and above is reduced from the average of 38.42g/Nm 3 to 11.02 g/Nm 3 . The content decreased from an average of 6.5 g/Nm 3 to 1.6 g/Nm 3 . What is more remarkable is that the buffer tank after the circulating hydrogen desulfurization tower has not been liquid-deposited since it was put into use, indicating that the circulating hydrogen does not carry droplets after passing through the desulfurization tower, the desulfurization effect is good, the amine liquid does not foam, and the compressor is also No abnormalities occurred. According to the actual parameter analysis, the actual lean liquid volume of the desulfurization tower is about 35 tons / hour, and the design value is 55 tons / hour; the average content of H 2 S in the recycled hydrogen is 1700ml / m 3 (up to 5000ml / m 3 , At a minimum of 200ml/m 3 ), H 2 S is also well controlled under low lean liquid flow conditions.
2. 装置运行标定 2. Equipment operation calibration
参见下表 1-2。 See Table 1-2 below.
表 1 : 标定期间低分气旋流分离器运行情况 Table 1: Operation of low-dividing cyclone separator during calibration
处理量 操作压力 进口含液量 出口含液量 时间 脱除率%  Handling volume Operating pressure Imported liquid content Export liquid content Time Removal rate%
Nm3/h MPa mg/Nm3 mg/Nm3 Nm 3 /h MPa mg/Nm 3 mg/Nm 3
3月 25曰 March 25曰
3197 1.55 618 89 85.6 10: 00  3197 1.55 618 89 85.6 10: 00
3月 26曰  March 26曰
3170 1.55 761 87 88.6 10: 00  3170 1.55 761 87 88.6 10: 00
3月 27曰  March 27曰
3105 1.55 377 76 79.8 10: 00  3105 1.55 377 76 79.8 10: 00
3月 31 曰  March 31 曰
3438 1.55 792 123 84.5 10: 00  3438 1.55 792 123 84.5 10: 00
4月 01 曰  April 01 曰
4103 1.55 934 92 90.1 10: 00 从以上分析数据可知: 低分气旋流分离器的平均脱液效率为 85.7%, 出口含液 基本在 100mg/Nm3以下。 表 2: 标定期间液化气胺液分离器运行情况 4103 1.55 934 92 90.1 10: 00 From the above analysis data, the average deliquoring efficiency of the low-gas cyclone separator is 85.7%, and the outlet liquid is basically below 100mg/Nm 3 . Table 2: Operation of liquefied gas amine separator during calibration
Figure imgf000010_0001
从以上分析数据可知: 液化气胺液分离器的平均分离效率为 73.0%, 出口含液 在 lOOppm以下。
Figure imgf000010_0001
From the above analysis data, it is known that the average separation efficiency of the liquefied gas amine separator is 73.0%, and the outlet liquid is below 100 ppm.
3. 运行效果 ( a) 胺液消耗 3. Operation effect (a) Amine consumption
通过对新装置脱硫系统一段时间的运行考核, 并与老装置对应部分进行比较 (老装置为 100万吨 /年加氢裂化装置, 其循环氢脱硫塔前采用沉降分液罐, 其余 部分相同) 。 新装置一年消耗新鲜胺液 30吨, 老装置消耗 55吨, 折合成 150万吨 /年规模的装置, 胺液消耗为 83吨 /年, 降低了 64%。  Through the operation evaluation of the desulfurization system of the new device for a period of time, and comparing with the corresponding part of the old device (the old device is a 1 million tons/year hydrocracking device, and the sedimentation liquid separation tank is used before the circulating hydrogen desulfurization tower, the rest is the same) . The new unit consumes 30 tons of fresh amine solution a year, and the old unit consumes 55 tons, which is converted into a 1.5 million tons/year scale. The amine consumption is 83 tons per year, a 64% reduction.
( b ) 减排效果  (b) emission reduction effect
老装置脱硫塔后缓冲罐有较多液相沉积, 平均 2-3天液位从 0增加到 20%, 平 均两天需排液一次。 所排的胺液以 25%浓度计算, 一年约造成 16吨新鲜胺液的跑 损。 而新装置无此部分消耗。通过分析, 由于新装置的循环氢旋流脱烃器对于循环 氢携带的液体具有较好的分离效果, 避免了由于循环氢夹带高分油引起的胺液发 泡, 提高了脱硫的效率, 降低了胺液的跑损。  After the old unit desulfurization tower, the buffer tank has more liquid phase deposition, and the average liquid level is increased from 0 to 20% in 2-3 days, and the liquid is discharged once every two days. The discharged amine solution is calculated at a concentration of 25%, causing an accidental loss of 16 tons of fresh amine solution per year. The new device does not consume this part. Through analysis, the recirculating hydrogen cyclone dehydrogenator of the new device has better separation effect on the liquid carried by the circulating hydrogen, avoiding the foaming of the amine liquid caused by the high hydrogen content of the circulating hydrogen entrainment, thereby improving the efficiency of desulfurization and reducing The running loss of the amine solution.
( c ) 装置长周期运转  (c) Long-term operation of the device
循环氢脱硫系统不仅胺液消耗小, 而且自开工以后一直平稳、 安全运行, 从未 发生过波动。循环氢脱硫系统不仅要保证脱除其中的 H2S, 还要保证循环氢压缩机 的安全稳定运行,这也是装置长周期稳定运转的关键。 由于气体中夹带液滴会造成 压缩机液击现象, 引起喘振, 进一部损坏压缩机, 导致非正常停工。 自投用循环氢 旋流脱烃器以后, 从源头上、 根本上解决了循环氢带液的问题, 改变了 "先污染、 后治理"的处理模式, 经济性地保证了该装置的长周期安全稳定运行。 The circulating hydrogen desulfurization system not only consumes a small amount of amine liquid, but also operates smoothly and safely since the start of construction, and has never fluctuated. The circulating hydrogen desulfurization system must not only ensure the removal of H 2 S, but also ensure the safe and stable operation of the circulating hydrogen compressor, which is also the key to the long-term stable operation of the plant. The entrainment of droplets in the gas can cause the compressor to slam, causing surge, and causing damage to the compressor, resulting in abnormal shutdown. Since the use of the circulating hydrogen cyclone dehydrogenator, the problem of circulating hydrogenated liquid has been fundamentally solved from the source, and the treatment mode of "first pollution, post-treatment" has been changed, and the long period of the device has been economically guaranteed. Safe and stable operation.
( d) 节能效果  (d) Energy saving effect
通过标定结果,进压缩机的循环氢密度为 181.4g/m3,而经过旋流脱烃器分离后,Through the calibration result, the circulating hydrogen density of the inlet compressor is 181.4g/m 3 , and after separation by the cyclone dehydrogenator,
C5的含量降低了 27.4g/m3, H2O的含量降低了 4.9g/m3, 相当于循环氢的分子量降 低了 32.3 g/m3, 共降低了 15.1%。 以压缩机空转能耗占总能耗的 1/3计算, 则压缩 机的总能耗降低了 10.1%。 The content of C5 was lowered by 27.4 g/m 3 , and the content of H 2 O was decreased by 4.9 g/m 3 , which was equivalent to a decrease in molecular weight of recycled hydrogen of 32.3 g/m 3 , which was reduced by 15.1%. With the compressor idle energy consumption accounting for 1/3 of the total energy consumption, the total energy consumption of the compressor is reduced by 10.1%.
( e ) 提高氢纯度  (e) increase hydrogen purity
由于循环氢旋流脱烃器的分液作用, 循环氢中 C5的体积含量从 1.00%降低到 Due to the liquid separation of the circulating hydrogen cyclone dehydrogenator, the volume content of C5 in the circulating hydrogen is reduced from 1.00% to
0.33%, 降低了 0.67%, H2O的体积含量从 0.815 %降低到 0.20%, 降低了 0.61%, 总共降低了 1.28%。 这间接地提高了循环氢的浓度, 以目前进压缩机氢气浓度 85.75%计算, 还原成分液前循环氢浓度为 84.65%, 相当于浓度提高了 1.1%。 这有 利于延长加氢反应器中催化剂的寿命, 保证长周期操作。 0.33%, a decrease of 0.67%, and the volume content of H 2 O decreased from 0.815% to 0.20%, decreased by 0.61%, and decreased by a total of 1.28%. This indirectly increases the concentration of circulating hydrogen. Calculated by the current hydrogen concentration of the compressor into 85.75%, the circulating hydrogen concentration before the reducing component liquid is 84.65%, which is equivalent to a 1.1% increase in concentration. This is advantageous in extending the life of the catalyst in the hydrogenation reactor and ensuring long-term operation.
循环氢旋流脱烃器在中国石油化工股份有限公司镇海炼化分公司 150万吨 /年 加氢裂化装置脱硫系统中投用以来, 运行平稳, 操作方便, 易于控制, 达到并满足 了工业生产和环境协调要求。循环氢旋流高效分离技术, 不但解决了由于携带高分 油引起的胺液发泡问题,减少了胺液的跑损,同时保证了压缩机的安全长周期运行, 具有显著的经济效益和资源效益。 在本发明提及的所有文献都在本申请中引用作为参考, 就如同每一篇文献被 单独引用作为参考那样。 此外应理解, 在阅读了本发明的上述讲授内容之后, 本领 域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权 利要求书所限定的范围。 Circulating hydrogen cyclone dehydrogenator in China Petroleum and Chemical Corporation Zhenhai Refining & Chemical Company 1.5 million tons / year Since it has been put into use in the desulfurization system of the hydrocracking unit, it has been running smoothly, easy to operate, easy to control, and meets the requirements of industrial production and environmental coordination. The high-efficiency separation technology of circulating hydrogen cyclone not only solves the problem of foaming of amine liquid caused by carrying high oil, but also reduces the running loss of amine liquid, and at the same time ensures the safe long-term operation of the compressor, with significant economic benefits and resources. benefit. All documents mentioned in the present application are hereby incorporated by reference in their entirety in their entireties in the the the the the the the the the In addition, it should be understood that various modifications and changes may be made by those skilled in the art after the above-described teachings of the present invention.

Claims

权 利 要 求 Rights request
1. 一种短流程循环氢脱硫方法, 该方法包括以下步骤: A short process cyclic hydrogen desulfurization method, the method comprising the steps of:
( a) 对循环氢混合气进行脱烃, 以将分散相重烃液滴从连续相循环氢中分离 出来, 得到重烃相和含硫循环氢的混合相;  (a) dehydrogenating the recycled hydrogen mixture gas to separate the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a mixed phase of the heavy hydrocarbon phase and the sulfur-containing circulating hydrogen;
(b )进一步分离所得的混合相, 以脱除其中的硫化物, 得到不含硫的循环氢; 以及  (b) further separating the resulting mixed phase to remove the sulfide therein to obtain a sulfur-free circulating hydrogen;
( c ) 进一步分离所得的不含硫的循环氢, 以脱除其中的胺液, 得到净化的循 环氢。  (c) further separating the obtained sulfur-free circulating hydrogen to remove the amine liquid therefrom to obtain purified hydrogen.
2. 如权利要求 1所述的方法, 其特征在于, 所述步骤 (a) 中得到的混合相经 步骤 (b ) 脱硫后, 其硫化物的浓度降至 lOppm或更低。  The method according to claim 1, wherein the mixed phase obtained in the step (a) is desulfurized in step (b), and the concentration of the sulfide is reduced to 10 ppm or less.
3. 如权利要求 1或 2所述的方法, 其特征在于, 当所述步骤 (a) 中的混合相 的胺液含量不大于 4000mg/Nm3时, 经所述步骤 (c ) 脱胺后所得的净化的循环氢 中的游离胺含量不大于 20mg/Nm3The method according to claim 1 or 2, wherein, when the amine phase content of the mixed phase in the step (a) is not more than 4000 mg/Nm 3 , after the deamination after the step (c) The resulting purified amine has a free amine content of no more than 20 mg/Nm 3 .
4. 一种短流程循环氢脱硫装置, 该装置包括:  4. A short process cyclic hydrogen desulfurization apparatus, the apparatus comprising:
用于对循环氢混合气进行脱烃, 以将分散相重烃液滴从连续相循环氢中分离出 来, 得到重烃相和含硫循环氢的混合相的脱烃器(1 ) ; 与所述脱烃器 (1 ) 的气相 出口 (3 ) 连接的, 用于进一步分离所得的混合相, 以脱除其中的硫化物, 得到不 含硫的循环氢的脱硫塔(2 ) ; 以及位于所述脱硫塔 (2 ) 中的, 用于进一步分离所 得的不含硫的循环氢, 以脱除其中的胺液, 得到净化的循环氢的脱胺器 (5 ) 。  It is used for dehydrocarbonating a circulating hydrogen mixture gas to separate the dispersed phase heavy hydrocarbon droplets from the continuous phase circulating hydrogen to obtain a dehydrogenator (1) of a mixed phase of a heavy hydrocarbon phase and a sulfur-containing circulating hydrogen; The gas phase outlet (3) of the dehydrogenator (1) is connected to further separate the obtained mixed phase to remove the sulfide therein to obtain a sulfur-free circulating hydrogen desulfurization tower (2); In the desulfurization tower (2), the obtained sulfur-free circulating hydrogen is further separated to remove the amine liquid, thereby obtaining a purified recycle hydrogen deaminator (5).
5. 如权利要求 4所述的装置, 其特征在于, 所述脱胺器 (5 ) 选自重力沉降罐、 聚结器、 以及水力旋流器。  5. Apparatus according to claim 4, characterized in that the deaminator (5) is selected from the group consisting of a gravity settling tank, a coalescer, and a hydrocyclone.
6. 如权利要求 4或 5所述的装置, 其特征在于, 所述脱胺器 (5 ) 对胺液的回 收分割粒径高达 5微米, 对大于 10微米的液滴的回收率大于 90%, 其分离时间为 1-3秒。  6. The apparatus according to claim 4 or 5, wherein the deaminator (5) recovers the amine liquid by a particle size of up to 5 micrometers, and the recovery of droplets larger than 10 micrometers is greater than 90%. , the separation time is 1-3 seconds.
7. 如权利要求 4所述的装置, 其特征在于, 当所述脱烃器 (1 ) 中的烃组分为 C5及以上烃时, 液滴的计算分离精度为 3微米, 对 5微米以上的液滴的脱除率超 过 95 %; 对液态烃、 柴油、 含硫污水的液滴分离精度为 15微米, 25微米以上的 液滴的脱除率超过 95 % ; 所述脱烃器 (1 ) 的压降小于 0.15MPa。  7. The apparatus according to claim 4, wherein when the hydrocarbon component in the dehydrogenator (1) is a hydrocarbon of C5 or higher, the calculated separation precision of the droplet is 3 micrometers, and is 5 micrometers or more. The removal rate of droplets exceeds 95%; the droplet separation precision for liquid hydrocarbons, diesel oil, and sulfur-containing sewage is 15 micrometers, and the removal rate of droplets of 25 micrometers or more exceeds 95%; The pressure drop is less than 0.15 MPa.
8. 如权利要求 4所述的装置, 其特征在于, 当所述脱烃器 (1 ) 的进口重烃含 量不大于 1350mg/m3时, 其底流口 (4) 的出口重烃含量为痕量。 8. The apparatus according to claim 4, wherein when the dehydrogenator (1) is imported with heavy hydrocarbons When the amount is not more than 1350 mg/m 3 , the heavy hydrocarbon content at the outlet of the bottom flow port (4) is a trace amount.
9. 如权利要求 4所述的装置, 其特征在于, 该装置还包括在所述脱胺器 (5) 前增设的丝网除沬器, 用以初步去除进入所述脱硫塔 (2) 塔顶内置的旋流分离器 中的混合气中的部分液滴和固体颗粒。  9. The apparatus according to claim 4, further comprising a screen eliminator added in front of the deaminator (5) for preliminary removal of the tower entering the desulfurization tower (2) Part of the droplets and solid particles in the mixture in the top-mounted cyclone separator.
10. 如权利要求 4所述的装置, 其特征在于, 所述脱硫塔 (2) 的富胺液由塔底 积液腔排出进入胺液再生塔再生,再生塔出来的贫胺混入到补充胺液中打入脱硫塔 10. The apparatus according to claim 4, wherein the rich amine solution of the desulfurization tower (2) is discharged from the bottom effusion chamber into the amine liquid regeneration tower, and the lean amine from the regeneration tower is mixed with the supplementary amine. Driving into the desulfurization tower
(2) 中循环利用, 胺耗降低 60%。 (2) In the recycling, the amine consumption is reduced by 60%.
PCT/CN2008/073594 2008-10-24 2008-12-19 Method and device for short-flow desulfurizing recyled hydrogen WO2010045769A1 (en)

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CN108774546A (en) * 2018-05-31 2018-11-09 上海华畅环保设备发展有限公司 Low point of cyclonic current liquid separation-cyclone desulfuration-eddy flow control alkali integrating device and its implementation in hydrogenation plant
CN108753358A (en) * 2018-05-31 2018-11-06 上海华畅环保设备发展有限公司 Dry gas eddy flow liquid separation-cyclone desulfuration-eddy flow control alkali integrating device and its implementation in hydrogenation plant
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