WO2022165880A1 - Two-stage rotary furnace - Google Patents
Two-stage rotary furnace Download PDFInfo
- Publication number
- WO2022165880A1 WO2022165880A1 PCT/CN2021/077800 CN2021077800W WO2022165880A1 WO 2022165880 A1 WO2022165880 A1 WO 2022165880A1 CN 2021077800 W CN2021077800 W CN 2021077800W WO 2022165880 A1 WO2022165880 A1 WO 2022165880A1
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- Prior art keywords
- furnace
- drum
- section
- stage rotary
- cylinder
- Prior art date
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- 239000000463 material Substances 0.000 claims abstract description 125
- 238000010438 heat treatment Methods 0.000 claims abstract description 119
- 238000001035 drying Methods 0.000 claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000003763 carbonization Methods 0.000 claims abstract description 54
- 239000007790 solid phase Substances 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 43
- 238000007789 sealing Methods 0.000 claims abstract description 39
- 238000000197 pyrolysis Methods 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 239000011343 solid material Substances 0.000 claims description 21
- 238000002485 combustion reaction Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 7
- 238000009825 accumulation Methods 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims description 4
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- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 125
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- 238000010586 diagram Methods 0.000 description 12
- 238000005457 optimization Methods 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
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- 238000005265 energy consumption Methods 0.000 description 3
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- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
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- 238000002955 isolation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B1/00—Retorts
- C10B1/10—Rotary retorts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
- C10B47/32—Other processes in ovens with mechanical conveying means
- C10B47/34—Other processes in ovens with mechanical conveying means with rotary scraping devices
- C10B47/36—Other processes in ovens with mechanical conveying means with rotary scraping devices in multi-stage ovens
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B51/00—Destructive distillation of solid carbonaceous materials by combined direct and indirect heating
Definitions
- the invention relates to the technical fields of environmental protection, energy and chemical equipment, in particular to a two-stage rotary furnace.
- the rotary kiln is a commonly used equipment in environmental protection, energy and chemical production.
- the existing rotary kiln is usually composed of a drum, a furnace head and a furnace tail.
- the two ends of the drum are statically and dynamically sealed, and the drum is continuously rotated in a single direction by an external driving device.
- the rotary kiln is an integral chamber due to the front and rear penetration of the drum, and the gas flows unhindered in the chamber, and there can only be one gas phase working condition; During rotation, the solid material inevitably tumbles to the lower end of the rotary furnace, and the residence time of the solid material in the drum cannot be effectively controlled.
- each rotary kiln corresponds to a process, which makes the material transfer between the rotary kilns complicated and complicated, and the materials are in different rotary kilns. It is easy to cause heat loss in the process of inter-transfer, which increases energy consumption.
- the purpose of the present invention is to provide a two-stage rotary kiln, so that different processes of materials can be carried out in the same rotary kiln, and the residence time of solid materials in the drum can be effectively controlled.
- the present invention provides the following technical solutions:
- a two-stage rotary kiln includes a drum, a furnace head device and a furnace tail device, the feeding end of the drum is connected in a rotational and sealing manner with the fixed furnace head device, and the drum can rotate continuously in the same direction , the interior of the drum is divided into two mutually independent process sections from the feed end to the discharge end by the segmented plate, which are respectively the drying section and the carbonization section.
- the two-stage rotary furnace also includes:
- the two ends of the solid-phase conveying device are respectively connected to the drying section and the carbonization section, and are used for solid material conveying between the two process sections;
- the indirect heating section heats the material through the partition wall of the follower jacket, and the direct heating section directly contacts the heating material by feeding heating gas;
- a central discharge mechanism the discharge end of the drum is closed and arranged, one end of the central discharge mechanism is coaxially fixed to the discharge end of the drum and communicated with the carbonization section, and the other end of the central discharge mechanism is One end is connected with the furnace tail device which is fixedly arranged in a rotating and sealing manner, and the central discharging mechanism is used to control the pyrolysis gas and biochar in the carbonization section to be discharged to the furnace tail device;
- the furnace tail air intake tube is fixed and fixed, and the furnace tail air intake tube is rotatably and sealedly connected with the cylinder wall of the drum close to the discharge end, and the furnace tail air intake tube is provided with a hot gas inlet and a third
- the ash discharge port, the hot gas inlet is used for introducing heating gas, and the furnace tail air inlet is communicated with the follow-up jacket.
- the furnace tail air intake duct is covered outside the discharge end of the drum, and the central discharge mechanism rotatably seals the distance passing through the furnace tail air intake duct. side of the feed end.
- an air supply pipe and/or a ventilation pipe are arranged in the drum;
- the air supply pipeline is connected with the furnace tail air inlet cylinder and the drying section, the follow-up jacket is connected with the air supply pipeline, and the heating gas is introduced into the drying section through the air supply pipeline for direct contact heating;
- the ventilation pipe communicates with the follower jacket and the drying section, and heating gas is introduced into the drying section through the ventilation pipe for direct contact heating.
- the air supply pipeline includes an air supply main pipe and an air supply branch pipe
- the air supply branch pipe is communicated with the furnace tail air intake cylinder
- one end of the air supply main pipe is communicated with the air supply branch pipe
- the other end of the air supply main pipe communicates with the drying section and/or the follower jacket
- the part of the air supply main pipe located in the drum has one pipe or a plurality of parallel pipes.
- the central discharging mechanism is a central screw discharging mechanism or a central piston discharging mechanism, and a turning plate is fixed at the inlet of the central discharging mechanism, and the turning plate is fixed at the entrance of the central discharging mechanism.
- the material plate is extended and fixed on the inner wall of the drum;
- the center screw discharge mechanism includes:
- a central discharging cylinder one end of the central discharging cylinder is fixed on the discharging end of the drum, and the other end is connected with the furnace tail kiln body in a rotational and sealing manner, and the central discharging cylinder is connected with the furnace tail air inlet cylinder.
- the second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
- the furnace tail device includes a furnace tail kiln body, the furnace tail kiln body is provided with a pyrolysis gas outlet and a discharge port, and the furnace tail kiln body is fixed. It is connected with the central discharging mechanism in a rotary and sealing manner.
- the above-mentioned two-stage rotary furnace further includes a hot blast stove, which is used for combustion to generate heating gas, and the hot blast stove is provided with a hot gas outlet, and the hot gas outlet is connected to the furnace through a hot gas conveying pipe.
- the hot gas inlet of the tail air intake is communicated.
- the pyrolysis gas outlet of the furnace tail kiln body is communicated with the hot blast furnace through a pyrolysis gas conveying pipe, which is used to transfer the pyrolysis gas in the furnace tail kiln body Pass into the hot blast stove to burn.
- the burner device includes:
- the furnace head kiln body is provided with an exhaust chamber, and the exhaust chamber is provided with a first exhaust port and a first ash discharge port, and the furnace head kiln body is fixedly connected to the The feeding end of the drum is connected in a rotary and sealing manner, and the drying section is communicated with the exhaust chamber;
- a feeding mechanism the feeding mechanism is sealed through the furnace head kiln body and extends into the drum, and the feeding mechanism is provided with a feeding port.
- both the follower jacket and the drying section communicate with the exhaust chamber.
- the drum and the furnace head kiln body are communicated through a variable diameter section, and one of the feed end of the drum and the furnace head kiln body is connected to the other one.
- One end of the variable diameter section is fixedly connected, and the other of the feed end of the drum and the furnace head kiln body is connected with the other end of the variable diameter section in a rotary seal; the outer diameter of the variable diameter section is smaller than that of the drum the outer diameter of the remaining shaft segments.
- the feed end of the drum or the furnace head kiln body is rotatably and sealedly matched with the cylindrical wall of the variable diameter section through a conical surface, and the conical surface and the A sealing gasket is arranged between the cylinder walls of the variable diameter section;
- the feed end of the drum or the part of the furnace head kiln body that is used to rotate and cooperate with the variable diameter section is a vertical plane perpendicular to the axis of the variable diameter section, and the vertical plane is connected to the variable diameter section.
- the cylindrical wall of the diameter section is sealed by a seal.
- the follower jacket and the drying section are connected to the The exhaust chamber communicates.
- the solid-phase conveying device is a screw conveyor, and the screw conveyor is inserted into the drying section and the carbonization section obliquely and sequentially from the outside of the drum, And through the segmented plate, the material inlet of the screw conveyor is located in the drying section, and the material outlet of the screw conveyor is located in the carbonization section.
- the screw conveyor includes a power part, a screw part and a cylinder, the screw part is arranged in the cylinder, and the screw part is drivingly connected with the power part , the material outlet of the screw conveyor is opened at the end of the cylinder body, and the cylinder body is not provided in the part of the screw conveyor located in the drying section.
- the helical part is an intermittent helical or a continuous helical, and/or an end of the helical part close to the material outlet of the screw conveyor is connected with the cylinder. There is a distance between the ends.
- a controller and a position switch are also included, and the power component and the position switch are both signally connected to the controller, and the position switch is arranged on the drum, and when the When the solid-phase conveying device is within the material accumulation range directly below the drum, the position switch is triggered, and the controller controls the operation of the power component, which drives the screw component to move.
- the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- the solid-phase conveying device is arranged outside the drum, and the inlet and outlet of the solid-phase conveying device are respectively connected with the drums of the drying section and the carbonization section. wall connection.
- the solid phase conveying device is a screw conveyor or a piston conveyor.
- the drum passes through the exhaust box in the furnace, and the cylinder wall of the drying section is connected to the exhaust box in the furnace.
- the in-furnace exhaust box is connected in a rotary and sealed manner, the follow-up jacket communicates with the in-furnace exhaust box, and the in-furnace exhaust box is provided with a second exhaust port and a fourth ash exhaust port.
- a position of the follower jacket close to the burner device is communicated with the furnace exhaust box.
- the follower jacket is provided with a through hole communicating with the exhaust box in the furnace corresponding to the cylinder wall of the exhaust box in the furnace.
- the invention provides a two-stage rotary furnace, comprising a drum, a furnace head device, a furnace tail device, a solid-phase conveying device, a follow-up jacket, a central discharge mechanism and a furnace tail air intake cylinder; wherein, the two ends of the drum are respectively For the feeding end and the discharging end, the feeding end of the drum is connected with the furnace head device which is fixed and fixed in rotation and sealing.
- the drum rotates continuously in the same direction. From the end to the discharge end, it is divided into independent process sections, which are the drying section and the carbonization section.
- the follower jacket is fixed on the cylinder wall of the drum, the heating gas is introduced into the follower jacket, the carbonization section is an indirect heating section, the drying section is an indirect heating section and/or a direct heating section, and the indirect heating section is driven by the follower
- the wall of the jacket heats the material, and the direct heating section directly contacts the heating material through the introduction of heating gas; one end of the central discharge mechanism is coaxially fixed to the discharge end of the drum and communicates with the carbonization section, and the other end of the central discharge mechanism is not fixed.
- the dynamically installed furnace tail device is connected and connected in a rotary seal, and the central discharge mechanism is used to control the discharge of pyrolysis gas and biochar in the carbonization section to the furnace tail device;
- the cylinder wall close to the discharge end is connected in a rotary and sealing manner, and the furnace tail air intake cylinder is provided with a hot gas inlet and a third ash discharge port.
- the material When working, the material is fed into the drying section of the drum through the furnace head device, and the material is first heated indirectly and/or directly in the drying section.
- the heating gas entering the drying section directly contacts the material for heating, the material is dried, and the gas phase produced by drying is discharged through the furnace head device.
- the material is indirectly heated, the solid material is heated and decomposed under the condition of lack of oxygen, the carbonization treatment of the material is completed, and biochar and pyrolysis gas are generated. .
- the heating gas in the follower jacket and the drying section is introduced by the heating gas in the gas inlet cylinder at the end of the furnace, so that the heating gas is inhaled from the periphery of the drum.
- the two process sections are completely isolated by the segmented plate, when the solid material is moving, when the solid-phase conveying device rotates to the bottom, the solid material in the drying section is conveyed to the carbonization through the solid-phase conveying device.
- the carbonization section can only be entered into the carbonization section through the solid-phase conveying device. Since the solid-phase conveying device is always filled with solid-phase materials, the gas phase is not allowed to pass through. Different working conditions are set in each section, and the materials can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and by controlling the conveying operation of the solid phase conveying device, the residence time of the solid material in the drum can be effectively controlled.
- the central discharge mechanism can control the discharge in the carbonization section.
- FIG. 1 is a schematic structural diagram of a two-stage rotary kiln provided by an embodiment of the present invention
- Fig. 2 is the structural representation of the A-A section in Fig. 1;
- Fig. 3 is the structural representation of the B-B section in Fig. 1;
- FIG. 4 is a schematic structural diagram of a second two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a third two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of a fourth two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of a fifth two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a sixth two-stage rotary kiln provided by an embodiment of the present invention.
- Fig. 9 is the structural representation of the C-C section in Fig. 8.
- FIG. 10 is a schematic structural diagram of a solid phase conveying device of a two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 11 is a schematic structural diagram of another solid phase conveying device of a two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 12 is a schematic structural diagram of a burner kiln body of a two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 13 is a schematic structural diagram of a burner kiln body of another two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 14 is a schematic structural diagram of a burner kiln body of another two-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 15 is a schematic structural diagram of a seventh two-stage rotary kiln provided by an embodiment of the present invention.
- 1 is the drum
- 2 is the follower jacket
- 3 is the furnace tail kiln body
- 31 is the discharge port
- 32 is the pyrolysis gas outlet
- 9 is the solid phase conveying device
- 91 is the cylinder
- 911 is the material inlet
- 912 is the material outlet
- 92 is the screw part
- 93 is the power part
- 10 is the furnace head kiln body
- 101 is the first exhaust port
- 102 is the first ash outlet
- 11 is the feeding mechanism
- 13 is the ventilation pipe
- 14 is the furnace tail air intake tube
- 141 is the third ash discharge port
- 142 is the hot gas inlet
- 15 is the segment plate
- 17 is the center discharge mechanism
- 18 is the turning plate
- 21 is the insulation layer
- 22 It is an air supply pipe
- 221 is an air supply branch pipe
- 222 is an air supply main pipe
- 23 is a variable diameter section
- 24 is a sealing member
- 25 is a conical surface.
- the core of the invention is to provide a two-stage rotary kiln, which realizes that different processes of materials are carried out in the same rotary kiln, and can effectively control the residence time of solid materials in the drum.
- the embodiment of the present invention provides a two-stage rotary furnace, including a drum 1, a solid-phase conveying device 9, a follow-up jacket 2, a central discharge mechanism 17, a furnace tail gas inlet 14, The furnace head device and the furnace tail device; wherein, the furnace head device and the furnace tail device are fixed and fixed, the two ends of the drum 1 are respectively connected with the furnace head device and the furnace tail device in a rotational and sealing manner, the drum 1 rotates continuously in the same direction, and the drum 1 The two ends of the drum 1 are the feeding end and the discharging end respectively, and the discharging end is closed.
- Section I and carbonization section II the gas phase and solid phase are completely isolated between each process section; the two ends of the solid phase conveying device 9 are respectively connected to the drying section I and the carbonization section II, for the solid material between the drying section I and the carbonization section II Conveying; the follower jacket 2 is fixed on the cylinder wall of the drum 1, the follower jacket 2 rotates with the roller 1, the follower jacket 2 is used to pass heating gas, the carbonization section II is an indirect heating section, and the drying section I It is an indirect heating section and/or a direct heating section, the indirect heating section heats the material through the partition wall of the follower jacket 2, and the direct heating section directly contacts the heating material by feeding heating gas, as shown in Figure 1, Figure 4, Figure 5 and Figure 8 As shown, the cylinder wall of the carbonization section II is fixedly provided with a follower jacket 2.
- the cylinder wall of the drying section I is also fixedly provided with a follower jacket.
- Jacket 2 as shown in Figure 6 and Figure 7, and the follower jacket 2 of the two process sections is preferably a connected whole; as shown in Figure 1, Figure 4 and Figure 5, if the drying section I is only a direct In the heating section, the cylinder wall of the drying section I is not provided with the follower jacket 2; one end of the central discharge mechanism 17 is coaxially fixed to the discharge end of the drum 1 and communicated with the carbonization section II, and the other end of the central discharge mechanism 17 It is connected with the furnace tail device which is fixed and fixed, and the central discharge mechanism 17 is used to control the pyrolysis gas and biochar in the carbonization section II to be discharged to the furnace tail device; the furnace tail air inlet tube 14 is fixed and fixed, and the furnace tail The air inlet cylinder 14 is connected with the cylinder wall near the discharge end of the drum 1 in a rotational
- the furnace tail air inlet cylinder 14 is provided with a hot gas inlet 142 and a third ash discharge port 141.
- the hot gas inlet 142 is used to introduce heating gas
- the third ash discharge port 141 is used to discharge the dust separated from the heating gas, and the furnace tail air inlet 14 is communicated with the follower jacket 2 .
- the material is fed into the drying section I of the drum 1 through the furnace head device. Since the drum 1 is placed at a certain angle, the feed end is higher than the discharge end, and the drum 1 rotates continuously in the same direction. The material rolls and moves from the feed end to the discharge end under the action of its own weight.
- the material is first heated indirectly and/or directly in the drying section I, and the indirect heating is carried out through the follower jacket 2 of the drum wall 1 to heat the partition wall. Direct heating
- the heating gas introduced into the drying section I directly contacts the material for heating, the material is dried, the gas phase produced by drying is discharged through the furnace head device, and the dried solid material is moved to the carbonization section II through the solid phase conveying device 9.
- the follow-up jacket 2 of section II heats the material indirectly, and the solid material is heated and decomposed under the condition of lack of oxygen to complete the carbonization of the material and generate biochar and pyrolysis gas.
- the central discharging mechanism 17 rotates together with the drum 1, and the biochar and pyrolysis gas are discharged together through the central discharging mechanism 17 from the carbonization section II to the furnace tail device.
- the heating gas in the follower jacket 2 and the drying section I is passed through the heating gas in the furnace tail air inlet duct 14, so that the heating gas is inhaled from the periphery of the drum 1, and the conveying direction of the heating gas is opposite to the conveying direction of the material. It is beneficial to improve the heating efficiency.
- the solid phase conveying device 9 Since the two process sections are completely isolated by the segmented plate 15, during the movement of the solid material, when the solid phase conveying device 9 is rotated to the bottom, the solid material in the drying section I is conveyed through the solid phase The device 9 is transported to the carbonization section II, and can only enter the carbonization section II through the solid-phase conveying device 9. Since the solid-phase conveying device 9 is always filled with solid-phase materials, the gas phase is not allowed to pass through, and each process section is independent of each other. Therefore, it is allowed to set different working conditions in each process section, the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and by controlling the conveying operation of the solid phase conveying device 9, the effective Control the residence time of solid materials in drum 1. In addition, the central discharge mechanism 17 can control the discharge in the carbonization section II.
- the furnace tail air intake duct 14 is covered outside the discharge end of the drum 1, and the two sides of the furnace tail air intake duct 14 are respectively connected with the cylinder wall of the discharge end of the drum 1 and the outer wall of the central discharge mechanism 17. Turn the seal connection.
- the discharge end of the drum 1 can be covered in the furnace tail air intake duct 14 to maintain the temperature of the discharge end, and the rotating sealing surface of the furnace tail air intake duct 14 and the central discharge mechanism 17 is relatively small, which is beneficial to seal.
- both sides of the furnace tail air intake cylinder 14 can also be connected to the cylinder wall of the discharge end of the drum 1 in a rotational and sealing manner, but the discharge end of the drum 1 is partially exposed to the outside, which is not conducive to heat preservation, and the two ends of the furnace tail air intake cylinder 14 The rotating sealing surface is larger.
- the drum 1 is provided with an air supply pipe 22 and/or a ventilation pipe 13;
- one end of the air supply pipe 22 is connected to the furnace tail air inlet 14, and the other end of the air supply pipe 22 extends into the drying section I, and is connected with the drying section I and/or Or the follower jacket 2 is connected.
- the air supply pipeline 22 is communicated with the drying section I, the heating gas in the furnace tail air inlet 14 is directly passed into the drying section I through the air supply pipeline 22 for direct contact heating.
- the drying section I is a direct heating section or a direct heating section.
- the drying section I is an indirect heating section; when the air supply pipeline 22 extends into the opening of the drying section I and is connected to the follower jacket 2, the air supply pipeline 22 will be heated.
- the heating gas participating in the indirect heating in the follower jacket 2 enters the air supply pipeline 22, enters the drying section I and continues to participate in the direct contact heating, and finally is discharged to the furnace head device, At this time, the drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
- the air supply pipe 22 is arranged in the drum 1, and when the heating gas passes through the air supply pipe 22, the material in the drum 1 can be indirectly heated through the air supply pipe 22, making full use of the heat and improving the heating efficiency;
- the vent pipe 13 communicates with the follower jacket 2 and the drying section I, and the heating gas in the follower jacket 2 is passed into the drying section I through the vent pipe 13 for direct contact heating.
- the heating gas in the furnace tail air inlet duct 14 first enters the follower jacket 2, and then enters the drying section I.
- the drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
- the air supply pipe 22 and the ventilation pipe 13 can be set at the same time, so that the heating gas enters the drying section I through two paths, one way enters the drying section I through the furnace tail air intake cylinder 14 and the air supply pipe 22, and the other way passes through the furnace tail air intake cylinder 14, The follower jacket 2 and the ventilation pipe 13 enter the drying section I.
- the air supply pipe 22 and the ventilation pipe 13 may also be provided independently. As long as the heating gas can be passed into the drying section I to directly contact the heating material.
- the air supply pipeline 22 includes an air supply main pipe 222 and an air supply branch pipe 221 , the air supply branch pipe 221 is communicated with the furnace tail air inlet 14 , and one end of the air supply main pipe 222 is connected with the air supply branch pipe 221 The other end of the air supply main pipe 222 is communicated with the drying section I and/or the follower jacket 2.
- the air supply main pipe 222 has one pipe or a plurality of parallel pipes, as shown in FIG. 9, specifically two or three , four and more root canals.
- the heating gas in the furnace tail air inlet tube 14 enters the air supply branch pipe 221 through the opening on the wall of the drum 1, and then enters the air supply main pipe 222. If the air supply main pipe 222 extends into the drying section I at one end open, the heating gas Direct contact heating is carried out through the air supply main pipe 222 into the drying section I.
- the heating gas enters the drying section I through the air supply main pipe 222 for direct contact heating, and at the same time, in the follower jacket 2
- the heating gas that participates in the indirect heating is discharged into the gas supply main pipe 222, and finally enters the drying section I, continues to participate in the direct contact heating, and finally is discharged to the furnace head device together with the gas in the drying section I.
- the end of the air supply main pipe 222 that extends into the drying section I is closed and communicated with the follower jacket 2, the heating gas participating in the indirect heating in the air supply main pipe 222 enters the follower jacket 2, and then flows from the follower jacket 2. 2 Discharge to the furnace head device.
- the number of the air supply branch pipes 221 may be one or more, and the multiple air supply branch pipes 221 are preferably communicated with the air supply main pipe 222 in a radial shape, so as to improve the air supply uniformity. As shown in FIG. 9 , if the air supply main pipe 222 has a plurality of pipes, each of the pipes is communicated with one air supply branch pipe 221 respectively.
- the center discharge mechanism 17 is optimized.
- the center discharge mechanism 17 is a center screw discharge mechanism or a center piston discharge mechanism.
- the inlet of the center discharge mechanism 17 is fixed with a flipper.
- the material plate 18, the plate surface of the turning plate 18 is parallel to the axis of the drum 1, the turning plate 18 is extended and fixed on the inner wall of the drum 1, the turning plate 18, the central discharging mechanism 17 and the drum 1 rotate together;
- the discharging mechanism includes a central discharging cylinder, a central screw and a second power component.
- the inlet cylinder 14 is connected in a rotary and sealing manner, the central discharge cylinder is provided with an inlet and an outlet, the inlet is opened on the wall of the cylinder, and the outlet is preferably arranged at the end of the central discharge cylinder.
- the central helical rotation is arranged on the central discharge cylinder;
- the second power component is drivingly connected with the central helix, and is used to drive the central helix to rotate relative to the central discharge cylinder; as shown in Figure 1, the second power member is preferably arranged in the center One end of the screw away from the discharge end, the second power component is driven and connected with the central screw through the rotating shaft, and the rotating shaft is sealed and connected with the second power component after passing through the furnace tail device.
- the drum 1, the turning plate 18 and the central screw discharge mechanism rotate together, and the turning plate 18 pockets the material in the drum 1 and guides it into the inlet of the central discharge cylinder.
- the second power component Work drive the central screw to rotate, transport the material to the furnace tail device, and the gas in the discharge end of the drum 1 can also enter the furnace tail device through the central screw discharge mechanism.
- the discharge of the drum 1 is controlled by the start and stop of the second power component, and the controllable discharge is realized.
- the central piston discharge mechanism realizes the controllable conveying of materials through the reciprocating movement of the piston, which will not be described in detail here.
- the furnace tail device includes a furnace tail kiln body 3, and the furnace tail kiln body 3 is provided with a pyrolysis gas outlet 32 and a discharge port 31.
- the furnace tail kiln body 3 is fixedly connected to the
- the central discharge mechanism 17 is connected in a rotary seal.
- the drum 1 rotates in a single direction relative to the stationary furnace tail kiln body 3, and the biochar and pyrolysis gas in the carbonization section II of the drum 1 are transported to the furnace tail kiln body 3 through the central discharge mechanism 17, and the biological
- the char and the pyrolysis gas are separated in the furnace tail kiln body 3 , the pyrolysis gas is discharged through the pyrolysis gas outlet 32 , and the biochar is discharged from the discharge outlet 31 .
- the two-stage rotary furnace also includes a hot blast stove (not shown in the figure), which is used for combustion to generate heating gas.
- the hot blast stove is provided with a hot gas outlet, and the hot gas outlet passes through.
- the hot gas conveying pipe is communicated with the hot gas inlet 142 of the furnace tail air inlet duct 14, and is used for passing the heating gas in the hot blast stove into the furnace tail air inlet duct 14 to provide heating gas required for heating.
- the hot blast furnace includes a combustion furnace body and a burner.
- the combustion furnace body is provided with an air inlet, a hot gas outlet and a second ash discharge port.
- the burner is communicated with the combustion furnace body and is used for combustion in the combustion furnace body to generate heating gas.
- the device can use natural gas, biomass, fuel oil, etc. as fuel; the air inlet is used to introduce oxygen-containing gas to participate in the combustion reaction.
- the burner works, and combustion occurs in the combustion furnace body to generate heating gas, and the heating gas is passed into the furnace tail air inlet as a heating medium, and then participates in the direct heating and/or indirect heating of the materials in the drum 1.
- the pyrolysis gas outlet 32 of the furnace tail kiln body 3 is communicated with the hot blast stove through a pyrolysis gas conveying pipe, so as to pass the pyrolysis gas in the furnace tail kiln body 3 into the hot blast stove for combustion. .
- the pyrolysis gas and biochar in the carbonization section II enter the furnace tail kiln body 3 through the central discharge mechanism 17 for separation, and the pyrolysis gas enters the hot blast furnace through the pyrolysis gas outlet 32 and the pyrolysis gas conveying pipe 4.
- the biochar is discharged through the discharge port 31, the pyrolysis gas is combusted in the hot blast furnace, and the hot gas generated by the combustion is discharged from the hot gas outlet and enters the furnace tail air intake duct 14. It can be seen that the energy consumption of the pyrolysis gas in the drum 1 is used to reduce the energy consumption.
- the furnace head device includes a furnace head kiln body 10 and a feeding mechanism 11; wherein, the furnace head kiln body 10 is provided with an exhaust chamber, and the exhaust gas The chamber is provided with a first exhaust port 101 and a first ash discharge port 102, the furnace head kiln body 10 is fixedly connected with the feed end of the drum 1 in a rotational and sealing manner, and the drying section I is communicated with the exhaust chamber;
- the feeding mechanism 11 is sealed through the furnace head kiln body 10 and extends into the drum 1, and the feeding mechanism 11 is provided with a feeding port.
- the material enters the feeding mechanism 11 through the feeding port, and the feeding mechanism 11 transports the material into the drying section I.
- the solid material With the continuous rotation of the drum 1, the solid material is transported to the carbonization section II through the solid-phase conveying device 9, wherein , the gas in the drying section I enters the exhaust chamber, and after being separated by gravity, the gas is discharged from the first exhaust port 101 , and the dust is discharged from the first ash discharge port 102 .
- both the follower jacket 2 and the drying section I communicate with the exhaust chamber. Then the gas in the drying section I and the gas in the follower jacket 2 both enter the exhaust chamber and then be discharged.
- the drum 1 and the furnace head kiln body 10 are communicated through the variable diameter section 23 , and the feed end of the drum 1 and the furnace head kiln body 10 communicate with each other.
- One of them is fixedly connected to one end of the variable diameter section 23, and the feed end of the drum 1 and the other of the furnace head kiln body 10 are connected to the other end of the variable diameter section 23 in a rotational and sealing manner; the outer diameter of the variable diameter section 23 is smaller than that of the drum. 1 the outer diameter of the remaining shaft segments.
- the feed end of the drum 1 is fixedly connected to one end of the diameter-reducing section 23 , and the other end of the diameter-changing section 23 is connected to the furnace head kiln body 10 in a rotational and sealing manner .
- the drum 1 and the variable diameter section 23 rotate together relative to the furnace head kiln body 10 which is fixedly arranged.
- variable diameter section 23 is fixedly connected to the furnace head kiln body 10 , and the other end of the variable diameter section 23 is connected to the feed end of the drum 1 in a rotational and sealing manner.
- the variable diameter section 23 and the furnace head kiln body 10 are integrated and fixed, and the drum 1 rotates relative to the variable diameter section 23 and the furnace head kiln body 10 .
- the feed end of the drum 1 may not be provided with the variable diameter section 23.
- the feed end of the drum 1 is directly inserted into the furnace head kiln body 10, and the cylinder wall of the feed end is connected to the furnace head kiln body 10. Rotate the sealing connection, but the sealing surface is larger than that provided with the reducing section 23 .
- FIG. 13 when the feed end of the drum 1 is rotatably connected to the diameter-reducing section 23 , the feeding end of the drum 1 is rotatably and sealingly matched with the cylinder wall of the diameter-changing section 23 through the conical surface 25 .
- a sealing gasket is arranged between it and the cylindrical wall of the reducing section 23 .
- the sealing structure has good structural stability and long service life.
- the furnace head kiln body 10 when the furnace head kiln body 10 is rotatably connected to the diameter reducing section 23, the furnace head kiln body 10 can also be rotated and sealingly matched with the cylinder wall of the reducing diameter section 23 through the conical surface 25. Gaskets are provided between the walls. The stability and service life of the sealing structure are also improved.
- the part of the furnace head kiln body 10 that is used to rotate and cooperate with the diameter reducing section 23 is perpendicular to the axis of the reducing diameter section 23 .
- the vertical surface, the vertical surface and the cylindrical wall of the variable diameter section 23 are sealed by seals.
- the position where the feeding end of the drum 1 is used to rotate and cooperate with the diameter-reducing section 23 is a vertical plane perpendicular to the axis of the diameter-changing section 23, and the vertical plane It is sealed with the cylindrical wall of the reducing section 23 by a seal.
- a seal As long as good sealing between the feed end of the drum 1 and the furnace head kiln body 10 can be achieved, it is not limited to the sealing and matching structure listed in this embodiment.
- the solid phase conveying device 9 is optimized.
- the solid phase conveying device 9 is a screw conveyor, and the screw conveyor is inserted into the drying section I and Inside the carbonization section II and passing through the segment plate 15, the material inlet 911 of the screw conveyor is located in the drying section I, and the material outlet 912 of the screw conveyor is located in the carbonization section II.
- the material rolls down and moves forward along the inner wall in the drum 1.
- the material moves to the segment plate 15 and is blocked.
- the material gathers in the drying section I near the segment plate 15, and the material enters.
- the material inlet 911 of the screw conveyor in the drying section I, the screw conveyor works, and the material is transported from the material inlet 911 of the screw conveyor to the material outlet 912 in the carbonization section II, and finally enters the carbonization section II.
- the screw conveyor Since the screw conveyor is obliquely inserted into two adjacent process sections, it is equivalent to that the material is transported between the two adjacent process sections inside the drum 1. In the process of conveying the material by the screw conveyor, the material It does not leave the inside of the drum 1, therefore, the heat dissipation of the material is reduced, and the heat loss is reduced.
- the screw conveyor can also be installed on the outside of the drum 1 as a whole, and the material inlet 911 and the material outlet 912 are respectively connected to the two process sections.
- the material is conveyed between the two process sections, the material is separated from the drum 1 and the material Heat dissipation is fast, resulting in heat loss.
- the screw conveyor includes a cylinder body 91, a screw part 92 and a power part 93, wherein the cylinder body 91 is sealed and inserted into the drying section I and the carbonization section II from the outside of the drum 1 in an inclined manner, and is sealed. Passing through the segmented plate 15, the material inlet 911 of the cylinder 91 is located in the drying section I, and the material outlet 912 of the cylinder 91 is located in the carbonization section II; In order to move the material from the material inlet 911 to the material outlet 912; the power part 93 is located outside the drum 1, and the power part 93 is drivingly connected with the screw part 92 for driving the screw part 92 to rotate.
- the material rolls down and moves forward along the inner wall in the drum 1.
- the material moves to the segment plate 15 and is blocked.
- the material gathers in the drying section I near the segment plate 15, and the material enters.
- the material inlet 911 of the screw conveyor in the drying section I drives the screw member 92 to move through the power component 93, and the material is transported from the material inlet 911 of the screw conveyor to the material outlet 912 in the carbonization section II, and finally enters the carbonization section. II, complete the transportation of solid phase material between the two process sections.
- the outer part of the screw member 92 in the drying section I of the screw conveyor is not provided with the cylinder 91 . That is, the part of the screw conveyor that penetrates into the drying section I is not provided with the cylinder 91, so that the screw part 92 in the drying section I is completely exposed to the drum 1, the screw part 92 directly contacts the material, and the material wraps the screw part 92 .
- This setting is because the material (such as sludge) may have stickiness or plasticity, and may stick and block when entering the material inlet 911 of the screw conveyor. Therefore, remove the cylinder 91 at the position of the material inlet 911 and directly pass the exposed
- the spiral part 92 is used for conveying, which avoids bonding and blockage, and makes the material conveying smoother and more reliable.
- the material outlet 912 is opened on the end face of the cylinder 91 away from the power part 93 , that is, the end of the cylinder 91 away from the power part 93 is completely open, so that the axis of the material outlet 912 is connected to the cylinder 91 .
- the axes of the body 91 are coincident, which is more favorable for the material to be discharged and cleaned from the cylinder body 91 to avoid clogging.
- the helical part 92 in the cylinder 91 is an intermittent helical, and/or there is a distance between the end of the helical part 92 away from the power part 93 and the material outlet 912 .
- the screw member 92 is an intermittent screw, a filler space is formed between two adjacent helices, and the material blocks the cylinder 91 in the filler space, so that the screw member 92 is transporting Both the material and the state of stopping the conveying of the material hinder the passage of the gas phase, so as to ensure the independence between each process section and not affect the process of each process section.
- This distance can form a packing space, and the material can block the cylinder 91 in the packing space, which can also play the role of the screw member 92 in conveying materials and stopping. In the state of conveying the material, it hinders the passage of the gas phase, which ensures the independence of each process section and does not affect the process of each process section.
- the screw conveyor rotates with the drum 1 to the upper position of the drum 1, since the screw conveyor is separated from the material in the drum 1, the cylinder 91 can be kept blocked by the material retained in the screw conveyor to achieve gas phase isolation. effect.
- the screw conveyor can continue to run. During the rotation of the screw conveyor from the top to the bottom, the material retained in the screw conveyor continues to be transported, which can meet the blocking requirements during this period of time.
- the screw conveyor can also stop running, and the remaining materials can be stopped to meet the blocking requirements.
- the spiral part 92 can also be a continuous spiral, and the material is filled in the spiral channel of the continuous spiral, which can also block the cylinder 91 and prevent the gas phase from passing through.
- the power component 93 is an electric motor or a hydraulic motor.
- the electric motor or hydraulic motor is connected to the screw member 92 through a reducer, so that the screw member 92 has a suitable speed, as long as the screw member 92 can be driven. It is only necessary to rotate, and is not limited to the form listed in this embodiment.
- the screw conveyor also includes a controller and a position switch, the power component 93 and the position switch are both connected to the controller signal, and the position switch is arranged on the drum 1.
- the screw conveyor is directly below the drum 1 When it is within the range of plus or minus 10° to 30°, it is preferably about plus or minus 15° directly below the drum 1, that is, when the screw conveyor is within the range of material accumulation directly under the drum 1, the position switch is triggered, and the controller controls the power components.
- 93 runs, the power part 93 drives the screw part 92 to move.
- the purpose of this setting is: when the screw conveyor rotates to the high position with the drum 1, there is no material in the material inlet 911, and the screw part 92 may be idling, causing the material in the screw part 92 to be transported to the next process section, while the material inlet 911 Since there is no material, the material in the spiral part 92 may be emptied or the material may not fill the spiral part 92 although it is not emptied, and a gas channel is formed in the spiral part 92, so that the gas phase communicates between the process sections. Air pressure difference, gas phase flow occurs between process sections, which affects the process purpose and effect of segmented treatment.
- the controller controls the power part 93 to stop running, the screw part 92 does not rotate, and the screw conveyor does not transport the material, so that the material remains in the cylinder 91, and the cylinder 91 is blocked, further The role of gas phase isolation.
- the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- the outer wall of the drum 1 is provided with a shielding piece or an induction piece of a photoelectric switch or a magnetic induction switch.
- the controller controls the operation of the power part, and the power part drives the screw part 92 to rotate for material conveying.
- the solid-phase conveying device 9 can also be arranged outside the drum 1 in this embodiment.
- the inlet and the outlet of the solid-phase conveying device 9 They are respectively connected with the cylinder walls of the drying section I and the carbonization section II, but there will be heat loss in this setting.
- the solid phase conveying device 9 can be a screw conveyor or a piston conveyor, and the piston conveyor is a piston type, and the material is pushed through the reciprocating movement of the piston.
- the two-stage rotary kiln further includes an exhaust box 20 in the furnace which is fixedly arranged, the drum 1 passes through the exhaust box 20 in the furnace, and the cylinder wall of the drying section I is in contact with the exhaust box 20 in the furnace.
- the exhaust box 20 in the furnace is connected in a rotating and sealing manner, the follower jacket 2 corresponding to the drying section I is communicated with the exhaust box 20 in the furnace, and the exhaust box 20 in the furnace is provided with a second exhaust port 201 and a fourth ash discharge port 202.
- the gas in the follower jacket 2 corresponding to the drying section I can be passed into the furnace exhaust box 20 which is fixed and fixed, and the gas Exhaust through the second exhaust port 201 of the exhaust box 20 in the furnace, and the dust separated from the gas is exhausted from the fourth ash exhaust port 202 . Therefore, the gas in the follower jacket 2 does not need to be discharged into the furnace head kiln body 10, and the position of the drum 1 can be directly selected at a certain position in the axial direction.
- the position of the follower jacket 2 close to the furnace head device communicates with the exhaust box 20 in the furnace.
- This arrangement enables the heating gas in the follower jacket 2 to indirectly heat the entire drying section I, thereby improving the heating efficiency.
- the exhaust box 20 in the furnace can also be arranged at other axial positions of the follower jacket 2 .
- the outer cylinder wall of the follower jacket 2 is provided with a through hole corresponding to the position of the exhaust box 20 in the furnace, and the exhaust box 20 in the furnace is communicated with the follower jacket 2 through the through hole.
- the through hole is always communicated with the exhaust box 20 in the furnace. Therefore, the heating gas that has been heated in the follower jacket 2 is discharged into the exhaust box 20 in the furnace through the through hole, and then passes through the furnace.
- the second discharge port 201 of the exhaust box 20 is discharged.
- the indirect heating gas in the hot gas delivery main pipe 81 and the gas supply main pipe 222 will be heated first.
- the heating gas does not need to be discharged through the furnace head kiln body 10, and the exhaust position of the drum 1 in the axial direction can be arbitrarily selected.
- the included angle between the plate surface of the segmented plate 15 and the axis of the drum 1 is 45° ⁇ 135°, more preferably about 90°.
- the two-stage rotary kiln further includes at least one fixed partition plate disposed in the process section of the drum 1; the fixed partition plate is fixed in the drum 1, and an opening is provided on the fixed partition plate, and the opening is close to the drum 1 wall setting.
- the drum 1 rotates continuously in the same direction.
- the opening of the fixed partition When working, the drum 1 rotates continuously in the same direction.
- the opening of the fixed partition When the opening of the fixed partition is located below, the solid material in the drum 1 can enter the downstream through the opening. At the same time, the opening will be blocked by the solid material, restricting the flow of gas.
- the opening of the fixed partition When the opening of the fixed partition is located below, the opening is not blocked by solid materials, and the gas can flow.
- a thermal insulation layer 21 is provided on the wall of the drum 1 to improve the thermal insulation effect of the drum 1 and reduce energy loss.
- a driving device and a supporting device are provided outside the drum 1 , and the driving device is used to drive the drum 1 to continuously rotate in the same direction around its axis.
- the support device is used to rotate the support drum 1 to continuously rotate around its axis in the same direction.
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Abstract
Disclosed in the present application is a two-stage rotary furnace. The two-stage rotary furnace comprises a drum, a furnace head device, a furnace tail device, a solid-phase conveying device, a follow-up jacket, a central discharging mechanism and a furnace-tail gas intake cylinder, wherein the drum rotates continuously in one direction, a discharge end thereof is closed, and the interior thereof is successively divided, from a feed end to the discharge end, into a drying section and a carbonization section which are independent from each other; two ends of the solid-phase conveying device are in communication with two process sections; the follow-up jacket is fixed on a drum wall of the drum; the carbonization section is an indirect heating section; the drying section is an indirect heating section and/or a direct heating section; the central discharging mechanism is fixed at the discharge end of the drum, is in communication with the carbonization section, is rotationally connected to the furnace tail device in a sealing manner, and is used for controlling the discharge of a pyrolysis gas and biological carbon in the carbonization section to the furnace tail device; and the furnace-tail gas intake cylinder is immovable and is rotationally connected to the drum wall at the discharge end of the drum in sealing manner, and is in communication with the follow-up jacket, and heated gas is introduced therein. By means of the two-stage rotary furnace, different processes of materials are completed in one rotary furnace, and a residence time of the materials is controlled.
Description
本申请要求于2021年02月04日提交中国专利局、申请号为202110155762.9、发明名称为“两段式回转炉”以及要求于2021年02月04日提交中国专利局、申请号为202120324098.1、实用新型名称为“两段式回转炉”的中国专利优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on February 4, 2021, the application number is 202110155762.9, the name of the invention is "two-stage rotary kiln", and it is required to be submitted to the China Patent Office on February 4, 2021, the application number is 202120324098.1, practical The Chinese patent priority for the new type titled "two-stage rotary kiln", the entire contents of which are incorporated herein by reference.
本发明涉及环保、能源、化工设备技术领域,特别涉及一种两段式回转炉。The invention relates to the technical fields of environmental protection, energy and chemical equipment, in particular to a two-stage rotary furnace.
回转炉是环保、能源、化工生产中常用的设备,现有的回转炉通常由滚筒、炉头和炉尾组成,其中,炉头和炉尾固定不动地环绕滚筒的两端转动密封连接,与滚筒的两端做动静密封,滚筒通过外部驱动装置进行连续地单一方向的旋转。该回转炉由于滚筒内部前后贯通,为一个整体腔室,气体在腔室内不受阻碍的流动,只能存在一种气相工况;同时由于回转炉有一定的倾角,随着回转炉炉体的转动,固体物料不可避免的向回转炉较低的一头翻滚移动,不能有效控制固体物料在滚筒内的停留时间。The rotary kiln is a commonly used equipment in environmental protection, energy and chemical production. The existing rotary kiln is usually composed of a drum, a furnace head and a furnace tail. The two ends of the drum are statically and dynamically sealed, and the drum is continuously rotated in a single direction by an external driving device. The rotary kiln is an integral chamber due to the front and rear penetration of the drum, and the gas flows unhindered in the chamber, and there can only be one gas phase working condition; During rotation, the solid material inevitably tumbles to the lower end of the rotary furnace, and the residence time of the solid material in the drum cannot be effectively controlled.
有些物料使用回转炉加热处理需要不同的气相工况时,需要采用不同的回转炉组合,每个回转炉对应处理一个工艺,使得各回转炉之间的物料转移繁琐复杂,且物料在不同回转炉之间转移的过程中容易造成热量损失,增加了能耗。When some materials are heated in a rotary kiln and require different gas phase conditions, different combinations of rotary kilns need to be used, and each rotary kiln corresponds to a process, which makes the material transfer between the rotary kilns complicated and complicated, and the materials are in different rotary kilns. It is easy to cause heat loss in the process of inter-transfer, which increases energy consumption.
综上所述,如何实现物料不同工艺在同一回转炉中进行,有效控制固体物料在滚筒内的停留时间,成为了本领域技术人员亟待解决的问题。To sum up, how to implement different processes of materials in the same rotary kiln and effectively control the residence time of solid materials in the drum has become an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种两段式回转炉,以实现物料不同工艺在同一回转炉中进行,有效控制固体物料在滚筒内的停留时间。In view of this, the purpose of the present invention is to provide a two-stage rotary kiln, so that different processes of materials can be carried out in the same rotary kiln, and the residence time of solid materials in the drum can be effectively controlled.
为达到上述目的,本发明提供以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种两段式回转炉,包括滚筒、炉头装置和炉尾装置,所述滚筒的进料端与固定不动设置的所述炉头装置转动密封连接,所述滚筒能够沿同一方向连续转动,所述滚筒的内部通过分段板由进料端至出料端依次分割成相互独立的两个工艺段,分别为干燥段和炭化段,所述两段式回转炉还包括:A two-stage rotary kiln includes a drum, a furnace head device and a furnace tail device, the feeding end of the drum is connected in a rotational and sealing manner with the fixed furnace head device, and the drum can rotate continuously in the same direction , the interior of the drum is divided into two mutually independent process sections from the feed end to the discharge end by the segmented plate, which are respectively the drying section and the carbonization section. The two-stage rotary furnace also includes:
固相输送装置,所述固相输送装置的两端分别连通所述干燥段和所述炭化段,用于两个所述工艺段间的固体物料输送;a solid-phase conveying device, the two ends of the solid-phase conveying device are respectively connected to the drying section and the carbonization section, and are used for solid material conveying between the two process sections;
随动夹套,固定于所述滚筒的筒壁,所述随动夹套内用于通入加热气体,所述炭化段为间接加热段,所述干燥段为间接加热段和/或直接加热段,所述间接加热段通过所述随动夹套间壁加热物料,所述直接加热段通过通入加热气体直接接触加热物料;A follow-up jacket, fixed on the cylinder wall of the drum, the inside of the follow-up jacket is used for feeding heating gas, the carbonization section is an indirect heating section, and the drying section is an indirect heating section and/or direct heating The indirect heating section heats the material through the partition wall of the follower jacket, and the direct heating section directly contacts the heating material by feeding heating gas;
中心出料机构,所述滚筒的出料端封闭设置,所述中心出料机构的一端同轴固定于所述滚筒的出料端并与所述炭化段连通,所述中心出料机构的另一端与固定不动设置的所述炉尾装置转动密封连接,所述中心出料机构用于控制所述炭化段内的热解气和生物炭排出至所述炉尾装置;A central discharge mechanism, the discharge end of the drum is closed and arranged, one end of the central discharge mechanism is coaxially fixed to the discharge end of the drum and communicated with the carbonization section, and the other end of the central discharge mechanism is One end is connected with the furnace tail device which is fixedly arranged in a rotating and sealing manner, and the central discharging mechanism is used to control the pyrolysis gas and biochar in the carbonization section to be discharged to the furnace tail device;
炉尾进气筒,所述炉尾进气筒固定不动设置,所述炉尾进气筒与所述滚筒的靠近出料端的筒壁转动密封连接,所述炉尾进气筒设置有热气进口和第三排灰口,所述热气进口用于通入加热气体,所述炉尾进气筒与所述随动夹套连通。The furnace tail air intake tube is fixed and fixed, and the furnace tail air intake tube is rotatably and sealedly connected with the cylinder wall of the drum close to the discharge end, and the furnace tail air intake tube is provided with a hot gas inlet and a third The ash discharge port, the hot gas inlet is used for introducing heating gas, and the furnace tail air inlet is communicated with the follow-up jacket.
优选地,在上述的两段式回转炉中,所述炉尾进气筒罩于所述滚筒的出料端外部,所述中心出料机构可转动地密封穿过所述炉尾进气筒的远离所述进料端的一侧。Preferably, in the above-mentioned two-stage rotary kiln, the furnace tail air intake duct is covered outside the discharge end of the drum, and the central discharge mechanism rotatably seals the distance passing through the furnace tail air intake duct. side of the feed end.
优选地,在上述的两段式回转炉中,所述滚筒内设置有送气管道和/或通气管;Preferably, in the above-mentioned two-stage rotary kiln, an air supply pipe and/or a ventilation pipe are arranged in the drum;
所述送气管道连通所述炉尾进气筒和所述干燥段,所述随动夹套与所述送气管道连通,通过所述送气管道向所述干燥段内通入加热气体进行直接接触加热;The air supply pipeline is connected with the furnace tail air inlet cylinder and the drying section, the follow-up jacket is connected with the air supply pipeline, and the heating gas is introduced into the drying section through the air supply pipeline for direct contact heating;
所述通气管连通随动夹套和所述干燥段,通过所述通气管向所述干燥段内通入加热气体进行直接接触加热。The ventilation pipe communicates with the follower jacket and the drying section, and heating gas is introduced into the drying section through the ventilation pipe for direct contact heating.
优选地,在上述的两段式回转炉中,所述送气管道包括送气主管和送气支管,所述送气支管与所述炉尾进气筒连通,所述送气主管的一端与所述送气支管连通,所述送气主管的另一端与所述干燥段和/或随动夹套连通,所述送气主管的位于所述滚筒内的部分具有一根管或多根并列的管。Preferably, in the above-mentioned two-stage rotary furnace, the air supply pipeline includes an air supply main pipe and an air supply branch pipe, the air supply branch pipe is communicated with the furnace tail air intake cylinder, and one end of the air supply main pipe is communicated with the air supply branch pipe, The other end of the air supply main pipe communicates with the drying section and/or the follower jacket, and the part of the air supply main pipe located in the drum has one pipe or a plurality of parallel pipes.
优选地,在上述的两段式回转炉中,所述中心出料机构为中心螺旋出料机构或中心活塞出料机构,所述中心出料机构的进口处固定有翻料板,所述翻料板延伸固定于所述滚筒的内壁;Preferably, in the above-mentioned two-stage rotary furnace, the central discharging mechanism is a central screw discharging mechanism or a central piston discharging mechanism, and a turning plate is fixed at the inlet of the central discharging mechanism, and the turning plate is fixed at the entrance of the central discharging mechanism. The material plate is extended and fixed on the inner wall of the drum;
所述中心螺旋出料机构包括:The center screw discharge mechanism includes:
中心出料筒,所述中心出料筒的一端固定于所述滚筒的出料端,另一端与所述炉尾窑体转动密封连接,且所述中心出料筒与所述炉尾进气筒转动密封连接;A central discharging cylinder, one end of the central discharging cylinder is fixed on the discharging end of the drum, and the other end is connected with the furnace tail kiln body in a rotational and sealing manner, and the central discharging cylinder is connected with the furnace tail air inlet cylinder. Rotary sealing connection;
中心螺旋,转动设置于所述中心出料筒;a central screw, which is rotatably arranged on the central discharge cylinder;
第二动力部件,与所述中心螺旋驱动连接,用于驱动所述中心螺旋相对所述中心出料筒旋转。The second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
优选地,在上述的两段式回转炉中,所述炉尾装置包括炉尾窑体,所述炉尾窑体开设有热解气出口和排料口,所述炉尾窑体固定不动地与所述中心出料机构转动密封连接。Preferably, in the above two-stage rotary furnace, the furnace tail device includes a furnace tail kiln body, the furnace tail kiln body is provided with a pyrolysis gas outlet and a discharge port, and the furnace tail kiln body is fixed. It is connected with the central discharging mechanism in a rotary and sealing manner.
优选地,在上述的两段式回转炉中,还包括热风炉,所述热风炉用于燃烧产生加热气体,所述热风炉设置有热气出口,所述热气出口通过热气输送管与所述炉尾进气筒的热气进口连通。Preferably, the above-mentioned two-stage rotary furnace further includes a hot blast stove, which is used for combustion to generate heating gas, and the hot blast stove is provided with a hot gas outlet, and the hot gas outlet is connected to the furnace through a hot gas conveying pipe. The hot gas inlet of the tail air intake is communicated.
优选地,在上述的两段式回转炉中,所述炉尾窑体的热解气出口与所述热风炉通过热解气输送管连通,用于将所述炉尾窑体内的热解气通入所述热风炉内燃烧。Preferably, in the above two-stage rotary kiln, the pyrolysis gas outlet of the furnace tail kiln body is communicated with the hot blast furnace through a pyrolysis gas conveying pipe, which is used to transfer the pyrolysis gas in the furnace tail kiln body Pass into the hot blast stove to burn.
优选地,在上述的两段式回转炉中,所述炉头装置包括:Preferably, in the above two-stage rotary kiln, the burner device includes:
炉头窑体,所述炉头窑体内设置有排气腔室,所述排气腔室开设有第一排气口和第一排灰口,所述炉头窑体固定不动地与所述滚筒的进料端转动密封连接,且所述干燥段与所述排气腔室连通;The furnace head kiln body is provided with an exhaust chamber, and the exhaust chamber is provided with a first exhaust port and a first ash discharge port, and the furnace head kiln body is fixedly connected to the The feeding end of the drum is connected in a rotary and sealing manner, and the drying section is communicated with the exhaust chamber;
进料机构,所述进料机构密封穿过所述炉头窑体且伸入所述滚筒内,所述 进料机构设置有进料口。A feeding mechanism, the feeding mechanism is sealed through the furnace head kiln body and extends into the drum, and the feeding mechanism is provided with a feeding port.
优选地,在上述的两段式回转炉中,当所述干燥段的筒壁固定有随动夹套时,所述随动夹套和所述干燥段均与所述排气腔室连通。Preferably, in the above two-stage rotary kiln, when a follower jacket is fixed on the cylinder wall of the drying section, both the follower jacket and the drying section communicate with the exhaust chamber.
优选地,在上述的两段式回转炉中,所述滚筒和所述炉头窑体之间通过变径段连通,所述滚筒的进料端和所述炉头窑体中的一个与所述变径段的一端固定连接,所述滚筒的进料端和所述炉头窑体中的另一个与所述变径段的另一端转动密封连接;所述变径段的外径小于滚筒的其余轴段的外径。Preferably, in the above-mentioned two-stage rotary kiln, the drum and the furnace head kiln body are communicated through a variable diameter section, and one of the feed end of the drum and the furnace head kiln body is connected to the other one. One end of the variable diameter section is fixedly connected, and the other of the feed end of the drum and the furnace head kiln body is connected with the other end of the variable diameter section in a rotary seal; the outer diameter of the variable diameter section is smaller than that of the drum the outer diameter of the remaining shaft segments.
优选地,在上述的两段式回转炉中,所述滚筒的进料端或所述炉头窑体通过圆锥面与所述变径段的筒壁转动密封配合,所述圆锥面和所述变径段的筒壁之间设置有密封垫;Preferably, in the above-mentioned two-stage rotary kiln, the feed end of the drum or the furnace head kiln body is rotatably and sealedly matched with the cylindrical wall of the variable diameter section through a conical surface, and the conical surface and the A sealing gasket is arranged between the cylinder walls of the variable diameter section;
或者,所述滚筒的进料端或所述炉头窑体用于与所述变径段转动配合的部位为垂直于所述变径段的轴线的垂直面,所述垂直面与所述变径段的筒壁通过密封件密封。Alternatively, the feed end of the drum or the part of the furnace head kiln body that is used to rotate and cooperate with the variable diameter section is a vertical plane perpendicular to the axis of the variable diameter section, and the vertical plane is connected to the variable diameter section. The cylindrical wall of the diameter section is sealed by a seal.
优选地,在上述的两段式回转炉中,当所述干燥段的筒壁固定有随动夹套时,所述随动夹套和所述干燥段均通过所述变径段与所述排气腔室连通。Preferably, in the above two-stage rotary kiln, when a follower jacket is fixed on the cylinder wall of the drying section, the follower jacket and the drying section are connected to the The exhaust chamber communicates.
优选地,在上述的两段式回转炉中,所述固相输送装置为螺旋输送机,所述螺旋输送机由所述滚筒的外部倾斜地依次插入所述干燥段和所述炭化段内,并穿过所述分段板,所述螺旋输送机的物料进口位于干燥段内,所述螺旋输送机的物料出口位于炭化段内。Preferably, in the above-mentioned two-stage rotary kiln, the solid-phase conveying device is a screw conveyor, and the screw conveyor is inserted into the drying section and the carbonization section obliquely and sequentially from the outside of the drum, And through the segmented plate, the material inlet of the screw conveyor is located in the drying section, and the material outlet of the screw conveyor is located in the carbonization section.
优选地,在上述的两段式回转炉中,所述螺旋输送机包括动力部件、螺旋部件和筒体,所述螺旋部件设置于所述筒体内,所述螺旋部件与所述动力部件传动连接,所述螺旋输送机的物料出口开设于所述筒体的端部,所述螺旋输送机的位于干燥段内的部分不设置所述筒体。Preferably, in the above-mentioned two-stage rotary kiln, the screw conveyor includes a power part, a screw part and a cylinder, the screw part is arranged in the cylinder, and the screw part is drivingly connected with the power part , the material outlet of the screw conveyor is opened at the end of the cylinder body, and the cylinder body is not provided in the part of the screw conveyor located in the drying section.
优选地,在上述的两段式回转炉中,所述螺旋部件为间断式螺旋或连续式螺旋,和/或所述螺旋部件靠近所述螺旋输送机的物料出口的一端与所述筒体的端部之间存在距离。Preferably, in the above-mentioned two-stage rotary kiln, the helical part is an intermittent helical or a continuous helical, and/or an end of the helical part close to the material outlet of the screw conveyor is connected with the cylinder. There is a distance between the ends.
优选地,在上述的两段式回转炉中,还包括控制器和位置开关,所述动力部件和所述位置开关均与所述控制器信号连接,所述位置开关设置于滚筒,当 所述固相输送装置处于所述滚筒的正下方积料范围内时,所述位置开关触发,所述控制器控制所述动力部件运行,所述动力部件驱动所述螺旋部件运动。Preferably, in the above-mentioned two-stage rotary kiln, a controller and a position switch are also included, and the power component and the position switch are both signally connected to the controller, and the position switch is arranged on the drum, and when the When the solid-phase conveying device is within the material accumulation range directly below the drum, the position switch is triggered, and the controller controls the operation of the power component, which drives the screw component to move.
优选地,在上述的两段式回转炉中,所述位置开关为光电开关或磁力感应开关中的任一种或组合。Preferably, in the above two-stage rotary kiln, the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
优选地,在上述的两段式回转炉中,所述固相输送装置设置于所述滚筒的外部,所述固相输送装置的进口和出口分别与所述干燥段和所述炭化段的筒壁连接。Preferably, in the above two-stage rotary kiln, the solid-phase conveying device is arranged outside the drum, and the inlet and outlet of the solid-phase conveying device are respectively connected with the drums of the drying section and the carbonization section. wall connection.
优选地,在上述的两段式回转炉中,所述固相输送装置为螺旋输送机或活塞输送机。Preferably, in the above two-stage rotary kiln, the solid phase conveying device is a screw conveyor or a piston conveyor.
优选地,在上述的两段式回转炉中,还包括固定不动设置的炉中排气箱,所述滚筒穿过所述炉中排气箱,且所述干燥段的筒壁与所述炉中排气箱转动密封连接,所述随动夹套与所述炉中排气箱连通,所述炉中排气箱设置有第二排气口和第四排灰口。Preferably, in the above-mentioned two-stage rotary kiln, it further comprises an exhaust box in the furnace which is fixedly arranged, the drum passes through the exhaust box in the furnace, and the cylinder wall of the drying section is connected to the exhaust box in the furnace. The in-furnace exhaust box is connected in a rotary and sealed manner, the follow-up jacket communicates with the in-furnace exhaust box, and the in-furnace exhaust box is provided with a second exhaust port and a fourth ash exhaust port.
优选地,在上述的两段式回转炉中,所述随动夹套的靠近所述炉头装置的位置与所述炉中排气箱连通。Preferably, in the above-mentioned two-stage rotary furnace, a position of the follower jacket close to the burner device is communicated with the furnace exhaust box.
优选地,在上述的两段式回转炉中,所述随动夹套对应所述炉中排气箱的筒壁开设有连通所述炉中排气箱的通孔。Preferably, in the above-mentioned two-stage rotary furnace, the follower jacket is provided with a through hole communicating with the exhaust box in the furnace corresponding to the cylinder wall of the exhaust box in the furnace.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种两段式回转炉,包括滚筒、炉头装置、炉尾装置、固相输送装置、随动夹套、中心出料机构和炉尾进气筒;其中,滚筒的两端分别为进料端和出料端,滚筒的进料端与固定不动设置的炉头装置转动密封连接,滚筒沿同一方向连续转动,出料端封闭设置,滚筒的内部通过分段板由进料端至出料端依次分割成相互独立的个工艺段,分别为干燥段和炭化段;固相输送装置的两端分别与干燥段和炭化段连通,用于两个工艺段间的固体物料输送;随动夹套固定于滚筒的筒壁,随动夹套内用于通入加热气体,炭化段为间接加热段,干燥段为间接加热段和/或直接加热段,间接加热段通过随动夹套间壁加热物料,直接加热段通过通入加热气体直接接触加热物料;中心出料机构的一端同轴固定于滚筒的出料端并与炭化段连通,中心出料机构的另一端与固定不 动设置的炉尾装置转动密封连接并连通,中心出料机构用于控制炭化段内的热解气和生物炭排出至炉尾装置;炉尾进气筒固定不动设置,炉尾进气筒与滚筒的靠近出料端的筒壁转动密封连接,炉尾进气筒设置有热气进口和第三排灰口,热气进口用于通入加热气体,炉尾进气筒与随动夹套连通。The invention provides a two-stage rotary furnace, comprising a drum, a furnace head device, a furnace tail device, a solid-phase conveying device, a follow-up jacket, a central discharge mechanism and a furnace tail air intake cylinder; wherein, the two ends of the drum are respectively For the feeding end and the discharging end, the feeding end of the drum is connected with the furnace head device which is fixed and fixed in rotation and sealing. The drum rotates continuously in the same direction. From the end to the discharge end, it is divided into independent process sections, which are the drying section and the carbonization section. ;The follower jacket is fixed on the cylinder wall of the drum, the heating gas is introduced into the follower jacket, the carbonization section is an indirect heating section, the drying section is an indirect heating section and/or a direct heating section, and the indirect heating section is driven by the follower The wall of the jacket heats the material, and the direct heating section directly contacts the heating material through the introduction of heating gas; one end of the central discharge mechanism is coaxially fixed to the discharge end of the drum and communicates with the carbonization section, and the other end of the central discharge mechanism is not fixed. The dynamically installed furnace tail device is connected and connected in a rotary seal, and the central discharge mechanism is used to control the discharge of pyrolysis gas and biochar in the carbonization section to the furnace tail device; The cylinder wall close to the discharge end is connected in a rotary and sealing manner, and the furnace tail air intake cylinder is provided with a hot gas inlet and a third ash discharge port.
工作时,将物料通过炉头装置进入滚筒的干燥段内,物料先在干燥段内进行间接加热和/或直接加热,间接加热通过滚筒筒壁的随动夹套进行间壁加热,直接加热通过通入干燥段内的加热气体直接接触物料加热,物料完成干燥,干燥产生的气相通过炉头装置排出,干燥后的固体物料通过固相输送装置移动至炭化段,通过炭化段的随动夹套对物料进行间接加热,固体物料在缺氧的条件下加热分解,完成物料的碳化处理,生成生物炭和热解气,生物炭和热解气一起通过中心出料机构排出炭化段至炉尾装置中。其中,随动夹套和干燥段内的加热气体由炉尾进气筒中的加热气体通入,实现加热气体从滚筒周边进气。When working, the material is fed into the drying section of the drum through the furnace head device, and the material is first heated indirectly and/or directly in the drying section. The heating gas entering the drying section directly contacts the material for heating, the material is dried, and the gas phase produced by drying is discharged through the furnace head device. The material is indirectly heated, the solid material is heated and decomposed under the condition of lack of oxygen, the carbonization treatment of the material is completed, and biochar and pyrolysis gas are generated. . Among them, the heating gas in the follower jacket and the drying section is introduced by the heating gas in the gas inlet cylinder at the end of the furnace, so that the heating gas is inhaled from the periphery of the drum.
由于两个工艺段之间通过分段板实现完全隔离,因此,固体物料在移动的过程中,当固相输送装置转动到位于下方时,干燥段内的固体物料通过固相输送装置输送至炭化段,只能通过固相输送装置进入炭化段,由于固相输送装置始终被固相物料填充,因此,不允许气相通过,每个工艺段相互独立,实现了分段,因此允许在每个工艺段设置不同的工况,物料可以在同一回转炉中每个工艺段的不同工况下完成相应的工艺,且通过控制固相输送装置的输送操作,有效控制固体物料在滚筒内的停留时间。此外,中心出料机构能够控制炭化段内的出料。Since the two process sections are completely isolated by the segmented plate, when the solid material is moving, when the solid-phase conveying device rotates to the bottom, the solid material in the drying section is conveyed to the carbonization through the solid-phase conveying device. The carbonization section can only be entered into the carbonization section through the solid-phase conveying device. Since the solid-phase conveying device is always filled with solid-phase materials, the gas phase is not allowed to pass through. Different working conditions are set in each section, and the materials can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and by controlling the conveying operation of the solid phase conveying device, the residence time of the solid material in the drum can be effectively controlled. In addition, the central discharge mechanism can control the discharge in the carbonization section.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明实施例提供的一种两段式回转炉的结构示意图;1 is a schematic structural diagram of a two-stage rotary kiln provided by an embodiment of the present invention;
图2为图1中的A-A截面的结构示意图;Fig. 2 is the structural representation of the A-A section in Fig. 1;
图3为图1中的B-B截面的结构示意图;Fig. 3 is the structural representation of the B-B section in Fig. 1;
图4为本发明实施例提供的第二种两段式回转炉的结构示意图;4 is a schematic structural diagram of a second two-stage rotary kiln provided by an embodiment of the present invention;
图5为本发明实施例提供的第三种两段式回转炉的结构示意图;5 is a schematic structural diagram of a third two-stage rotary kiln provided by an embodiment of the present invention;
图6为本发明实施例提供的第四种两段式回转炉的结构示意图;6 is a schematic structural diagram of a fourth two-stage rotary kiln provided by an embodiment of the present invention;
图7为本发明实施例提供的第五种两段式回转炉的结构示意图;7 is a schematic structural diagram of a fifth two-stage rotary kiln provided by an embodiment of the present invention;
图8为本发明实施例提供的第六种两段式回转炉的结构示意图;8 is a schematic structural diagram of a sixth two-stage rotary kiln provided by an embodiment of the present invention;
图9为图8中C-C截面的结构示意图;Fig. 9 is the structural representation of the C-C section in Fig. 8;
图10本发明实施例提供的一种两段式回转炉的固相输送装置的结构示意图;10 is a schematic structural diagram of a solid phase conveying device of a two-stage rotary kiln provided by an embodiment of the present invention;
图11本发明实施例提供的另一种两段式回转炉的固相输送装置的结构示意图;11 is a schematic structural diagram of another solid phase conveying device of a two-stage rotary kiln provided by an embodiment of the present invention;
图12为本发明实施例提供的一种两段式回转炉的炉头窑体的结构示意图;12 is a schematic structural diagram of a burner kiln body of a two-stage rotary kiln provided by an embodiment of the present invention;
图13为本发明实施例提供的另一种两段式回转炉的炉头窑体的结构示意图;13 is a schematic structural diagram of a burner kiln body of another two-stage rotary kiln provided by an embodiment of the present invention;
图14为本发明实施例提供的又一种两段式回转炉的炉头窑体的结构示意图;14 is a schematic structural diagram of a burner kiln body of another two-stage rotary kiln provided by an embodiment of the present invention;
图15为本发明实施例提供的第七种两段式回转炉的结构示意图。FIG. 15 is a schematic structural diagram of a seventh two-stage rotary kiln provided by an embodiment of the present invention.
在图1-图15中,1为滚筒、2为随动夹套、3为炉尾窑体、31为排料口、32为热解气出口、9为固相输送装置、91为筒体、911为物料进口、912为物 料出口、92为螺旋部件、93为动力部件、10为炉头窑体、101为第一排气口、102为第一排灰口、11为进料机构、13为通气管、14为炉尾进气筒、141为第三排灰口、142为热气进口、15为分段板、17为中心出料机构、18为翻料板、21为保温层、22为送气管道、221为送气支管、222为送气主管、23为变径段、24为密封件、25为圆锥面。In Figures 1-15, 1 is the drum, 2 is the follower jacket, 3 is the furnace tail kiln body, 31 is the discharge port, 32 is the pyrolysis gas outlet, 9 is the solid phase conveying device, and 91 is the cylinder , 911 is the material inlet, 912 is the material outlet, 92 is the screw part, 93 is the power part, 10 is the furnace head kiln body, 101 is the first exhaust port, 102 is the first ash outlet, 11 is the feeding mechanism, 13 is the ventilation pipe, 14 is the furnace tail air intake tube, 141 is the third ash discharge port, 142 is the hot gas inlet, 15 is the segment plate, 17 is the center discharge mechanism, 18 is the turning plate, 21 is the insulation layer, 22 It is an air supply pipe, 221 is an air supply branch pipe, 222 is an air supply main pipe, 23 is a variable diameter section, 24 is a sealing member, and 25 is a conical surface.
本发明的核心是提供了一种两段式回转炉,实现了物料不同工艺在同一回转炉中进行,能够有效控制固体物料在滚筒内的停留时间。The core of the invention is to provide a two-stage rotary kiln, which realizes that different processes of materials are carried out in the same rotary kiln, and can effectively control the residence time of solid materials in the drum.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参考图1-图11,本发明实施例提供了一种两段式回转炉,包括滚筒1、固相输送装置9、随动夹套2、中心出料机构17、炉尾进气筒14、炉头装置和炉尾装置;其中,炉头装置和炉尾装置固定不动设置,滚筒1的两端分别与炉头装置和炉尾装置转动密封连接,滚筒1沿同一方向连续转动,滚筒1的两端分别为进料端和出料端,出料端封闭设置,滚筒1的内部通过分段板15由进料端至出料端依次分割成相互独立的两个工艺段,依次为干燥段Ⅰ和炭化段Ⅱ,各工艺段之间气相和固相完全隔离;固相输送装置9的两端分别连通干燥段Ⅰ和炭化段Ⅱ,用于干燥段Ⅰ和炭化段Ⅱ间的固体物料输送;随动夹套2固定于滚筒1的筒壁,随动夹套2和滚筒1一起转动,随动夹套2内用于通入加热气体,炭化段Ⅱ为间接加热段,干燥段Ⅰ为间接加热段和/或直接加热段,间接加热段通过随动夹套2间壁加热物料,直接加热段通过通入加热气体直接接触加热物料,即如图1、图4、图5和图8所示,炭化段Ⅱ的筒壁固定设置有随动夹套2,如果干燥段Ⅰ为间接加热段或间接加热段与直接加热段的组合,则干 燥段Ⅰ的筒壁也固定设置有随动夹套2,如图6、图7所示,且两个工艺段的随动夹套2优选为一个连通整体;如图1、图4和图5所示,如果干燥段Ⅰ为仅为直接加热段,则干燥段Ⅰ的筒壁不设置随动夹套2;中心出料机构17的一端同轴固定于滚筒1的出料端并与炭化段Ⅱ连通,中心出料机构17的另一端与固定不动设置的炉尾装置转动密封连接,中心出料机构17用于控制炭化段Ⅱ内的热解气和生物炭排出至炉尾装置;炉尾进气筒14固定不动设置,炉尾进气筒14与滚筒1的靠近出料端的筒壁转动密封连接,炉尾进气筒14设置有热气进口142和第三排灰口141,热气进口142用于通入加热气体,第三排灰口141用于排出加热气体中分离出的灰尘,炉尾进气筒14与随动夹套2连通。1-11, the embodiment of the present invention provides a two-stage rotary furnace, including a drum 1, a solid-phase conveying device 9, a follow-up jacket 2, a central discharge mechanism 17, a furnace tail gas inlet 14, The furnace head device and the furnace tail device; wherein, the furnace head device and the furnace tail device are fixed and fixed, the two ends of the drum 1 are respectively connected with the furnace head device and the furnace tail device in a rotational and sealing manner, the drum 1 rotates continuously in the same direction, and the drum 1 The two ends of the drum 1 are the feeding end and the discharging end respectively, and the discharging end is closed. Section I and carbonization section II, the gas phase and solid phase are completely isolated between each process section; the two ends of the solid phase conveying device 9 are respectively connected to the drying section I and the carbonization section II, for the solid material between the drying section I and the carbonization section II Conveying; the follower jacket 2 is fixed on the cylinder wall of the drum 1, the follower jacket 2 rotates with the roller 1, the follower jacket 2 is used to pass heating gas, the carbonization section II is an indirect heating section, and the drying section I It is an indirect heating section and/or a direct heating section, the indirect heating section heats the material through the partition wall of the follower jacket 2, and the direct heating section directly contacts the heating material by feeding heating gas, as shown in Figure 1, Figure 4, Figure 5 and Figure 8 As shown, the cylinder wall of the carbonization section II is fixedly provided with a follower jacket 2. If the drying section I is an indirect heating section or a combination of an indirect heating section and a direct heating section, the cylinder wall of the drying section I is also fixedly provided with a follower jacket. Jacket 2, as shown in Figure 6 and Figure 7, and the follower jacket 2 of the two process sections is preferably a connected whole; as shown in Figure 1, Figure 4 and Figure 5, if the drying section I is only a direct In the heating section, the cylinder wall of the drying section I is not provided with the follower jacket 2; one end of the central discharge mechanism 17 is coaxially fixed to the discharge end of the drum 1 and communicated with the carbonization section II, and the other end of the central discharge mechanism 17 It is connected with the furnace tail device which is fixed and fixed, and the central discharge mechanism 17 is used to control the pyrolysis gas and biochar in the carbonization section II to be discharged to the furnace tail device; the furnace tail air inlet tube 14 is fixed and fixed, and the furnace tail The air inlet cylinder 14 is connected with the cylinder wall near the discharge end of the drum 1 in a rotational and sealing manner. The furnace tail air inlet cylinder 14 is provided with a hot gas inlet 142 and a third ash discharge port 141. The hot gas inlet 142 is used to introduce heating gas, and the third ash discharge port 141 is used to discharge the dust separated from the heating gas, and the furnace tail air inlet 14 is communicated with the follower jacket 2 .
该两段式回转炉工作时,将物料通过炉头装置送入滚筒1的干燥段Ⅰ内,由于滚筒1倾斜一定角度放置,进料端高于出料端,滚筒1沿同一方向连续转动,物料在自重的作用下由进料端向出料端翻滚移动,物料先在干燥段Ⅰ内进行间接加热和/或直接加热,间接加热通过滚筒1筒壁的随动夹套2进行间壁加热,直接加热通过通入干燥段Ⅰ内的加热气体直接接触物料加热,物料完成干燥,干燥产生的气相通过炉头装置排出,干燥后的固体物料通过固相输送装置9移动至炭化段Ⅱ,通过炭化段Ⅱ的随动夹套2对物料进行间接加热,固体物料在缺氧的条件下加热分解,完成物料的碳化处理,生成生物炭和热解气。中心出料机构17和滚筒1一起转动,生物炭和热解气一起通过中心出料机构17排出炭化段Ⅱ至炉尾装置中。其中,随动夹套2和干燥段Ⅰ内的加热气体由炉尾进气筒14中的加热气体通入,实现加热气体从滚筒1周边进气,加热气体的输送方向与物料的输送方向相反,有利于提高加热效率。When the two-stage rotary kiln is working, the material is fed into the drying section I of the drum 1 through the furnace head device. Since the drum 1 is placed at a certain angle, the feed end is higher than the discharge end, and the drum 1 rotates continuously in the same direction. The material rolls and moves from the feed end to the discharge end under the action of its own weight. The material is first heated indirectly and/or directly in the drying section I, and the indirect heating is carried out through the follower jacket 2 of the drum wall 1 to heat the partition wall. Direct heating The heating gas introduced into the drying section I directly contacts the material for heating, the material is dried, the gas phase produced by drying is discharged through the furnace head device, and the dried solid material is moved to the carbonization section II through the solid phase conveying device 9. The follow-up jacket 2 of section II heats the material indirectly, and the solid material is heated and decomposed under the condition of lack of oxygen to complete the carbonization of the material and generate biochar and pyrolysis gas. The central discharging mechanism 17 rotates together with the drum 1, and the biochar and pyrolysis gas are discharged together through the central discharging mechanism 17 from the carbonization section II to the furnace tail device. Among them, the heating gas in the follower jacket 2 and the drying section I is passed through the heating gas in the furnace tail air inlet duct 14, so that the heating gas is inhaled from the periphery of the drum 1, and the conveying direction of the heating gas is opposite to the conveying direction of the material. It is beneficial to improve the heating efficiency.
由于两个个工艺段之间通过分段板15实现完全隔离,因此,固体物料在移动的过程中,当固相输送装置9转动到位于下方时,干燥段Ⅰ内的固体物料通过固相输送装置9输送至炭化段Ⅱ,只能通过固相输送装置9进入炭化段Ⅱ,由于固相输送装置9始终被固相物料填充,因此,不允许气相通过,每个工艺段相互独立,实现了分段,因此允许在每个工艺段设置不同的工况,物料可以在同一回转炉中每个工艺段的不同工况下完成相应的工艺,且通过控制固相输送装置9的输送操作,有效控制固体物料在滚筒1内的停留时间。此外,中心 出料机构17能够控制炭化段Ⅱ内的出料。Since the two process sections are completely isolated by the segmented plate 15, during the movement of the solid material, when the solid phase conveying device 9 is rotated to the bottom, the solid material in the drying section I is conveyed through the solid phase The device 9 is transported to the carbonization section II, and can only enter the carbonization section II through the solid-phase conveying device 9. Since the solid-phase conveying device 9 is always filled with solid-phase materials, the gas phase is not allowed to pass through, and each process section is independent of each other. Therefore, it is allowed to set different working conditions in each process section, the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and by controlling the conveying operation of the solid phase conveying device 9, the effective Control the residence time of solid materials in drum 1. In addition, the central discharge mechanism 17 can control the discharge in the carbonization section II.
进一步地,在本实施例中,炉尾进气筒14罩于滚筒1的出料端外部,炉尾进气筒14的两侧分别与滚筒1的出料端的筒壁和中心出料机构17的外壁转动密封连接。如此设置,能够将滚筒1的出料端罩于炉尾进气筒14内,维持出料端的温度,且炉尾进气筒14与中心出料机构17转动密封连接的转动密封面较小,有利于密封。当然,炉尾进气筒14的两侧还可以均与滚筒1的出料端的筒壁转动密封连接,只是滚筒1出料端部分暴露于外部,不利于保温,且炉尾进气筒14的两端的转动密封面均较大。Further, in this embodiment, the furnace tail air intake duct 14 is covered outside the discharge end of the drum 1, and the two sides of the furnace tail air intake duct 14 are respectively connected with the cylinder wall of the discharge end of the drum 1 and the outer wall of the central discharge mechanism 17. Turn the seal connection. In this way, the discharge end of the drum 1 can be covered in the furnace tail air intake duct 14 to maintain the temperature of the discharge end, and the rotating sealing surface of the furnace tail air intake duct 14 and the central discharge mechanism 17 is relatively small, which is beneficial to seal. Of course, both sides of the furnace tail air intake cylinder 14 can also be connected to the cylinder wall of the discharge end of the drum 1 in a rotational and sealing manner, but the discharge end of the drum 1 is partially exposed to the outside, which is not conducive to heat preservation, and the two ends of the furnace tail air intake cylinder 14 The rotating sealing surface is larger.
如图1、图3、图4-图9所示,在本实施例中,滚筒1内设置有送气管道22和/或通气管13;As shown in Figure 1, Figure 3, Figure 4-Figure 9, in this embodiment, the drum 1 is provided with an air supply pipe 22 and/or a ventilation pipe 13;
具体地,如图1、图4、图6和图8所示,送气管道22的一端连通炉尾进气筒14,送气管道22的另一端伸入干燥段Ⅰ内,并与干燥段Ⅰ和/或随动夹套2连通。当送气管道22与干燥段Ⅰ连通,通过送气管道22直接将炉尾进气筒14内的加热气体通入干燥段Ⅰ内进行直接接触加热,此时,干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合;当送气管道22伸入干燥段Ⅰ内的一端仅与随动夹套2连通时,则送气管道22中参与间接加热的加热气体进入随动夹套2内,通过随动夹套2排出至炉头装置,此时,干燥段Ⅰ为间接加热段;当送气管道22伸入干燥段Ⅰ的一端敞口并与随动夹套2连通时,则送气管道22将加热气体导入至干燥段Ⅰ内进行直接接触加热的同时,随动夹套2内参与间接加热的加热气体进入送气管道22后,进入干燥段Ⅰ内继续参与直接接触加热,最后排出至炉头装置,此时,干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合。此外,送气管道22设置于滚筒1内,加热气体在送气管道22内通过时,能够通过送气管道22对滚筒1内的物料进行间接加热,充分利用热量,提高加热效率;Specifically, as shown in Fig. 1, Fig. 4, Fig. 6 and Fig. 8, one end of the air supply pipe 22 is connected to the furnace tail air inlet 14, and the other end of the air supply pipe 22 extends into the drying section I, and is connected with the drying section I and/or Or the follower jacket 2 is connected. When the air supply pipeline 22 is communicated with the drying section I, the heating gas in the furnace tail air inlet 14 is directly passed into the drying section I through the air supply pipeline 22 for direct contact heating. At this time, the drying section I is a direct heating section or a direct heating section. Combination with the indirect heating section; when one end of the air supply pipe 22 extending into the drying section I is only connected to the follower jacket 2, the heating gas participating in the indirect heating in the air supply pipe 22 enters the follower jacket 2, and passes through the follower jacket 2. The movable jacket 2 is discharged to the furnace head device. At this time, the drying section I is an indirect heating section; when the air supply pipeline 22 extends into the opening of the drying section I and is connected to the follower jacket 2, the air supply pipeline 22 will be heated. When the gas is introduced into the drying section I for direct contact heating, the heating gas participating in the indirect heating in the follower jacket 2 enters the air supply pipeline 22, enters the drying section I and continues to participate in the direct contact heating, and finally is discharged to the furnace head device, At this time, the drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section. In addition, the air supply pipe 22 is arranged in the drum 1, and when the heating gas passes through the air supply pipe 22, the material in the drum 1 can be indirectly heated through the air supply pipe 22, making full use of the heat and improving the heating efficiency;
如图5和图7所示,通气管13连通随动夹套2和干燥段Ⅰ,通过通气管13将随动夹套2内的加热气体通入干燥段Ⅰ内进行直接接触加热。工作时,炉尾进气筒14内的加热气体先进入随动夹套2中,再进入干燥段Ⅰ内。此时,干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合。As shown in Figure 5 and Figure 7, the vent pipe 13 communicates with the follower jacket 2 and the drying section I, and the heating gas in the follower jacket 2 is passed into the drying section I through the vent pipe 13 for direct contact heating. During operation, the heating gas in the furnace tail air inlet duct 14 first enters the follower jacket 2, and then enters the drying section I. At this time, the drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
送气管道22和通气管13可以同时设置,如此,加热气体通过两路进入干燥段Ⅰ内,一路经炉尾进气筒14、送气管道22后进入干燥段Ⅰ,另一路经炉尾进气筒14、随动夹套2、通气管13进入干燥段Ⅰ。当然,送气管道22和通气管13也可以各自单独设置。只要能够将加热气体通入干燥段Ⅰ内进行直接接触加热物料即可。The air supply pipe 22 and the ventilation pipe 13 can be set at the same time, so that the heating gas enters the drying section I through two paths, one way enters the drying section I through the furnace tail air intake cylinder 14 and the air supply pipe 22, and the other way passes through the furnace tail air intake cylinder 14, The follower jacket 2 and the ventilation pipe 13 enter the drying section I. Of course, the air supply pipe 22 and the ventilation pipe 13 may also be provided independently. As long as the heating gas can be passed into the drying section I to directly contact the heating material.
如图3和图9所示,作为优化,在本实施例中,送气管道22包括送气主管222和送气支管221,送气支管221与炉尾进气筒14连通,送气主管222的一端与送气支管221连通,送气主管222的另一端与干燥段Ⅰ和/或随动夹套2连通,送气主管222具有一根管或多个并列的管,如图9所示,具体可以为两个、三个、四个等更多根管。当随动夹套2与送气主管222连通时,优选地,随动夹套2的靠近进料端的位置与送气主管222连通。As shown in FIG. 3 and FIG. 9 , as an optimization, in this embodiment, the air supply pipeline 22 includes an air supply main pipe 222 and an air supply branch pipe 221 , the air supply branch pipe 221 is communicated with the furnace tail air inlet 14 , and one end of the air supply main pipe 222 is connected with the air supply branch pipe 221 The other end of the air supply main pipe 222 is communicated with the drying section I and/or the follower jacket 2. The air supply main pipe 222 has one pipe or a plurality of parallel pipes, as shown in FIG. 9, specifically two or three , four and more root canals. When the follower jacket 2 is communicated with the air supply main pipe 222 , preferably, the position of the follower jacket 2 close to the feed end is communicated with the air supply main pipe 222 .
工作时,炉尾进气筒14内的加热气体通过滚筒1筒壁上的开口进入送气支管221内,再进入送气主管222,如果送气主管222伸入干燥段Ⅰ内的一端敞口,则加热气体通过送气主管222进入干燥段Ⅰ内进行直接接触加热。如果送气主管222伸入干燥段Ⅰ内的一端敞口,并与随动夹套2连通时,则加热气体通过送气主管222进入干燥段Ⅰ内进行直接接触加热的同时,随动夹套2内的参与完成间接加热的加热气体排入送气主管222中,最后也进入干燥段Ⅰ内,继续参与直接接触加热,最后和干燥段Ⅰ内的气体一起排出至炉头装置。如果送气主管222伸入干燥段Ⅰ内的一端封闭,且与随动夹套2连通时,则送气主管222内参与间接加热的加热气体进入随动夹套2内,之后,从随动夹套2排出至炉头装置。During operation, the heating gas in the furnace tail air inlet tube 14 enters the air supply branch pipe 221 through the opening on the wall of the drum 1, and then enters the air supply main pipe 222. If the air supply main pipe 222 extends into the drying section I at one end open, the heating gas Direct contact heating is carried out through the air supply main pipe 222 into the drying section I. If one end of the air supply main pipe 222 extends into the drying section I and is connected to the follower jacket 2, the heating gas enters the drying section I through the air supply main pipe 222 for direct contact heating, and at the same time, in the follower jacket 2 The heating gas that participates in the indirect heating is discharged into the gas supply main pipe 222, and finally enters the drying section I, continues to participate in the direct contact heating, and finally is discharged to the furnace head device together with the gas in the drying section I. If the end of the air supply main pipe 222 that extends into the drying section I is closed and communicated with the follower jacket 2, the heating gas participating in the indirect heating in the air supply main pipe 222 enters the follower jacket 2, and then flows from the follower jacket 2. 2 Discharge to the furnace head device.
作为优化,送气支管221的数量可以为一个或多个,多个送气支管221优选地呈辐射状与送气主管222连通,提高送气均匀性。如图9所示,如果送气主管222具有多根管,则每根管分别与一根送气支管221连通。As an optimization, the number of the air supply branch pipes 221 may be one or more, and the multiple air supply branch pipes 221 are preferably communicated with the air supply main pipe 222 in a radial shape, so as to improve the air supply uniformity. As shown in FIG. 9 , if the air supply main pipe 222 has a plurality of pipes, each of the pipes is communicated with one air supply branch pipe 221 respectively.
如图1和图2所示,本实施例对中心出料机构17进行优化,中心出料机构17为中心螺旋出料机构或中心活塞出料机构,中心出料机构17的进口处固定有翻料板18,翻料板18的板面平行于滚筒1的轴线,翻料板18延伸固定于滚筒1的内壁,翻料板18、中心出料机构17和滚筒1一起转动;其中,中 心螺旋出料机构包括中心出料筒、中心螺旋和第二动力部件,中心出料筒的一端固定于滚筒1的出料端,另一端与炉尾装置转动密封连接,且中心出料筒与炉尾进气筒14转动密封连接,中心出料筒设置有进口和出口,进口开设于筒壁,出口优选地设置于中心出料筒的端部,中心出料筒与滚筒1和翻料板18作为一个整体一起转动;中心螺旋转动设置于中心出料筒;第二动力部件与中心螺旋驱动连接,用于驱动中心螺旋相对中心出料筒旋转;如图1所示,第二动力部件优选设置于中心螺旋远离出料端的一端,第二动力部件通过转轴与中心螺旋驱动连接,转轴密封穿出炉尾装置后与第二动力部件连接。As shown in FIG. 1 and FIG. 2 , in this embodiment, the center discharge mechanism 17 is optimized. The center discharge mechanism 17 is a center screw discharge mechanism or a center piston discharge mechanism. The inlet of the center discharge mechanism 17 is fixed with a flipper. The material plate 18, the plate surface of the turning plate 18 is parallel to the axis of the drum 1, the turning plate 18 is extended and fixed on the inner wall of the drum 1, the turning plate 18, the central discharging mechanism 17 and the drum 1 rotate together; The discharging mechanism includes a central discharging cylinder, a central screw and a second power component. One end of the central discharging cylinder is fixed to the discharging end of the drum 1, and the other end is rotationally and sealedly connected with the furnace tail device, and the central discharging cylinder is connected to the furnace tail. The inlet cylinder 14 is connected in a rotary and sealing manner, the central discharge cylinder is provided with an inlet and an outlet, the inlet is opened on the wall of the cylinder, and the outlet is preferably arranged at the end of the central discharge cylinder. The whole rotates together; the central helical rotation is arranged on the central discharge cylinder; the second power component is drivingly connected with the central helix, and is used to drive the central helix to rotate relative to the central discharge cylinder; as shown in Figure 1, the second power member is preferably arranged in the center One end of the screw away from the discharge end, the second power component is driven and connected with the central screw through the rotating shaft, and the rotating shaft is sealed and connected with the second power component after passing through the furnace tail device.
该中心螺旋出料机构工作时,滚筒1、翻料板18和中心螺旋出料机构一起旋转,翻料板18将滚筒1内的物料兜起来,导入中心出料筒的进口,第二动力部件工作,驱动中心螺旋旋转,将物料输送至炉尾装置中,滚筒1的出料端内的气体也能通过中心螺旋出料机构进入炉尾装置中。通过第二动力部件的启停控制滚筒1的出料,实现了可控出料。When the central screw discharge mechanism is working, the drum 1, the turning plate 18 and the central screw discharge mechanism rotate together, and the turning plate 18 pockets the material in the drum 1 and guides it into the inlet of the central discharge cylinder. The second power component Work, drive the central screw to rotate, transport the material to the furnace tail device, and the gas in the discharge end of the drum 1 can also enter the furnace tail device through the central screw discharge mechanism. The discharge of the drum 1 is controlled by the start and stop of the second power component, and the controllable discharge is realized.
同理地,中心活塞出料机构通过活塞的往复移动,实现物料的可控输送,在此不做具体介绍。In the same way, the central piston discharge mechanism realizes the controllable conveying of materials through the reciprocating movement of the piston, which will not be described in detail here.
如图1所示,在本实施例中,炉尾装置包括炉尾窑体3,炉尾窑体3开设有热解气出口32和排料口31,炉尾窑体3固定不动地与中心出料机构17转动密封连接。As shown in FIG. 1, in this embodiment, the furnace tail device includes a furnace tail kiln body 3, and the furnace tail kiln body 3 is provided with a pyrolysis gas outlet 32 and a discharge port 31. The furnace tail kiln body 3 is fixedly connected to the The central discharge mechanism 17 is connected in a rotary seal.
工作时,滚筒1相对固定不动的炉尾窑体3沿单一方向旋转,滚筒1的炭化段Ⅱ内的生物炭和热解气通过中心出料机构17输送至炉尾窑体3内,生物炭和热解气在炉尾窑体3内分离,热解气通过热解气出口32排出,生物炭从排料口31排出。During operation, the drum 1 rotates in a single direction relative to the stationary furnace tail kiln body 3, and the biochar and pyrolysis gas in the carbonization section II of the drum 1 are transported to the furnace tail kiln body 3 through the central discharge mechanism 17, and the biological The char and the pyrolysis gas are separated in the furnace tail kiln body 3 , the pyrolysis gas is discharged through the pyrolysis gas outlet 32 , and the biochar is discharged from the discharge outlet 31 .
进一步地,在本实施例中,两段式回转炉还包括热风炉(图中未显示),热风炉用于燃烧产生加热气体,作为加热气体的来源,热风炉设置有热气出口,热气出口通过热气输送管与炉尾进气筒14的热气进口142连通,用于将热风炉内的加热气体通入炉尾进气筒14内,提供加热所需的加热气体。Further, in this embodiment, the two-stage rotary furnace also includes a hot blast stove (not shown in the figure), which is used for combustion to generate heating gas. As the source of the heating gas, the hot blast stove is provided with a hot gas outlet, and the hot gas outlet passes through. The hot gas conveying pipe is communicated with the hot gas inlet 142 of the furnace tail air inlet duct 14, and is used for passing the heating gas in the hot blast stove into the furnace tail air inlet duct 14 to provide heating gas required for heating.
作为优化,热风炉包括燃烧炉体和燃烧器,燃烧炉体开设有进风口、热气出口和第二排灰口,燃烧器与燃烧炉体连通,用于燃烧炉体内发生燃烧产生加 热气体,燃烧器可以采用天然气、生物质、燃油等为燃料;进风口用于通入含氧气体,参与燃烧反应。As an optimization, the hot blast furnace includes a combustion furnace body and a burner. The combustion furnace body is provided with an air inlet, a hot gas outlet and a second ash discharge port. The burner is communicated with the combustion furnace body and is used for combustion in the combustion furnace body to generate heating gas. The device can use natural gas, biomass, fuel oil, etc. as fuel; the air inlet is used to introduce oxygen-containing gas to participate in the combustion reaction.
工作时,燃烧器工作,在燃烧炉体内发生燃烧产生加热气体,并将加热气体作为加热介质通入炉尾进气筒内,进而参与滚筒1内物料的直接加热和/或间接加热。When working, the burner works, and combustion occurs in the combustion furnace body to generate heating gas, and the heating gas is passed into the furnace tail air inlet as a heating medium, and then participates in the direct heating and/or indirect heating of the materials in the drum 1.
进一步地,在本实施例中,炉尾窑体3的热解气出口32与热风炉通过热解气输送管连通,用于将炉尾窑体3内的热解气通入热风炉内燃烧。Further, in this embodiment, the pyrolysis gas outlet 32 of the furnace tail kiln body 3 is communicated with the hot blast stove through a pyrolysis gas conveying pipe, so as to pass the pyrolysis gas in the furnace tail kiln body 3 into the hot blast stove for combustion. .
工作时,炭化段Ⅱ的热解气和生物炭通过中心出料机构17进入炉尾窑体3中进行分离,热解气通过热解气出口32和热解气输送管4进入热风炉内,生物炭通过排料口31排出,热解气在热风炉内进行燃烧,燃烧产生的热气从热气出口排出并进入炉尾进气筒14内。可见,利用滚筒1内的热解气能源,减小了能耗。During operation, the pyrolysis gas and biochar in the carbonization section II enter the furnace tail kiln body 3 through the central discharge mechanism 17 for separation, and the pyrolysis gas enters the hot blast furnace through the pyrolysis gas outlet 32 and the pyrolysis gas conveying pipe 4. The biochar is discharged through the discharge port 31, the pyrolysis gas is combusted in the hot blast furnace, and the hot gas generated by the combustion is discharged from the hot gas outlet and enters the furnace tail air intake duct 14. It can be seen that the energy consumption of the pyrolysis gas in the drum 1 is used to reduce the energy consumption.
如图1、图12-图14所示,在本实施例中,炉头装置包括炉头窑体10和进料机构11;其中,炉头窑体10内设置有排气腔室,排气腔室开设有第一排气口101和第一排灰口102,炉头窑体10固定不动地与滚筒1的进料端转动密封连接,且干燥段Ⅰ与排气腔室连通;进料机构11密封穿过炉头窑体10且伸入滚筒1内,进料机构11设置有进料口。As shown in Figure 1, Figure 12-Figure 14, in this embodiment, the furnace head device includes a furnace head kiln body 10 and a feeding mechanism 11; wherein, the furnace head kiln body 10 is provided with an exhaust chamber, and the exhaust gas The chamber is provided with a first exhaust port 101 and a first ash discharge port 102, the furnace head kiln body 10 is fixedly connected with the feed end of the drum 1 in a rotational and sealing manner, and the drying section I is communicated with the exhaust chamber; The feeding mechanism 11 is sealed through the furnace head kiln body 10 and extends into the drum 1, and the feeding mechanism 11 is provided with a feeding port.
工作时,物料通过进料口进入进料机构11,进料机构11将物料输送至干燥段Ⅰ内,随着滚筒1的不断旋转,固体物料通过固相输送装置9输送至炭化段Ⅱ,其中,干燥段Ⅰ内的气体进入排气腔室中,通过重力分离后,气体从第一排气口101排出,灰尘从第一排灰口102排出。During operation, the material enters the feeding mechanism 11 through the feeding port, and the feeding mechanism 11 transports the material into the drying section I. With the continuous rotation of the drum 1, the solid material is transported to the carbonization section II through the solid-phase conveying device 9, wherein , the gas in the drying section I enters the exhaust chamber, and after being separated by gravity, the gas is discharged from the first exhaust port 101 , and the dust is discharged from the first ash discharge port 102 .
进一步地,如图6和图7所示,当干燥段Ⅰ的筒壁固定有随动夹套2时,随动夹套2和干燥段Ⅰ均与排气腔室连通。则干燥段Ⅰ内的气体和随动夹套2内的气体均进入排气腔室后排出。Further, as shown in FIGS. 6 and 7 , when a follower jacket 2 is fixed on the cylinder wall of the drying section I, both the follower jacket 2 and the drying section I communicate with the exhaust chamber. Then the gas in the drying section I and the gas in the follower jacket 2 both enter the exhaust chamber and then be discharged.
具体地,如图1、图4-图8和图12-图13所示,滚筒1和炉头窑体10之间通过变径段23连通,滚筒1的进料端和炉头窑体10中的一个与变径段23的一端固定连接,滚筒1的进料端和炉头窑体10中的另一个与变径段23的另一端转动密封连接;变径段23的外径小于滚筒1的其余轴段的外径。如此设 置,减小了滚筒1的进料端与炉头窑体10的转动密封面积,提高了转动密封性能。Specifically, as shown in FIGS. 1 , 4-8 and 12-13 , the drum 1 and the furnace head kiln body 10 are communicated through the variable diameter section 23 , and the feed end of the drum 1 and the furnace head kiln body 10 communicate with each other. One of them is fixedly connected to one end of the variable diameter section 23, and the feed end of the drum 1 and the other of the furnace head kiln body 10 are connected to the other end of the variable diameter section 23 in a rotational and sealing manner; the outer diameter of the variable diameter section 23 is smaller than that of the drum. 1 the outer diameter of the remaining shaft segments. This arrangement reduces the rotary sealing area between the feed end of the drum 1 and the furnace head kiln body 10, and improves the rotary sealing performance.
具体地,如图1、图4-图8、图12所示,滚筒1的进料端与变径段23的一端固定连接,变径段23的另一端与炉头窑体10转动密封连接。滚筒1和变径段23一起相对固定不动设置的炉头窑体10转动。Specifically, as shown in FIGS. 1 , 4-8 and 12 , the feed end of the drum 1 is fixedly connected to one end of the diameter-reducing section 23 , and the other end of the diameter-changing section 23 is connected to the furnace head kiln body 10 in a rotational and sealing manner . The drum 1 and the variable diameter section 23 rotate together relative to the furnace head kiln body 10 which is fixedly arranged.
如图13所示,变径段23的一端与炉头窑体10固定连接,变径段23的另一端与滚筒1的进料端转动密封连接。变径段23和炉头窑体10为一体,固定不动,滚筒1相对变径段23和炉头窑体10转动。As shown in FIG. 13 , one end of the variable diameter section 23 is fixedly connected to the furnace head kiln body 10 , and the other end of the variable diameter section 23 is connected to the feed end of the drum 1 in a rotational and sealing manner. The variable diameter section 23 and the furnace head kiln body 10 are integrated and fixed, and the drum 1 rotates relative to the variable diameter section 23 and the furnace head kiln body 10 .
当然,滚筒1的进料端也可以不设置变径段23,如图14所示,直接将滚筒1的进料端插入炉头窑体10内,进料端的筒壁与炉头窑体10转动密封连接,只是密封面比设置了变径段23的大。进一步地,如图13所示,当滚筒1的进料端与变径段23转动连接时,滚筒1的进料端通过圆锥面25与变径段23的筒壁转动密封配合,圆锥面25和变径段23的筒壁之间设置有密封垫。该密封结构的结构稳定性好,使用寿命长。Of course, the feed end of the drum 1 may not be provided with the variable diameter section 23. As shown in FIG. 14, the feed end of the drum 1 is directly inserted into the furnace head kiln body 10, and the cylinder wall of the feed end is connected to the furnace head kiln body 10. Rotate the sealing connection, but the sealing surface is larger than that provided with the reducing section 23 . Further, as shown in FIG. 13 , when the feed end of the drum 1 is rotatably connected to the diameter-reducing section 23 , the feeding end of the drum 1 is rotatably and sealingly matched with the cylinder wall of the diameter-changing section 23 through the conical surface 25 . A sealing gasket is arranged between it and the cylindrical wall of the reducing section 23 . The sealing structure has good structural stability and long service life.
或者,当炉头窑体10与变径段23转动连接时,炉头窑体10也可以通过圆锥面25与变径段23的筒壁转动密封配合,圆锥面25和变径段23的筒壁之间设置有密封垫。同样提高了密封结构的稳定性和使用寿命。Alternatively, when the furnace head kiln body 10 is rotatably connected to the diameter reducing section 23, the furnace head kiln body 10 can also be rotated and sealingly matched with the cylinder wall of the reducing diameter section 23 through the conical surface 25. Gaskets are provided between the walls. The stability and service life of the sealing structure are also improved.
如图1和图12所示,当炉头窑体10与变径段23转动连接时,炉头窑体10用于与变径段23转动配合的部位为垂直于变径段23的轴线的垂直面,垂直面与变径段23的筒壁通过密封件密封。As shown in FIG. 1 and FIG. 12 , when the furnace head kiln body 10 is rotatably connected with the diameter reducing section 23 , the part of the furnace head kiln body 10 that is used to rotate and cooperate with the diameter reducing section 23 is perpendicular to the axis of the reducing diameter section 23 . The vertical surface, the vertical surface and the cylindrical wall of the variable diameter section 23 are sealed by seals.
或者,当滚筒1的进料端与变径段23转动连接时,滚筒1的进料端用于与变径段23转动配合的部位为垂直于变径段23的轴线的垂直面,垂直面与变径段23的筒壁通过密封件密封。只要能够实现滚筒1的进料端与炉头窑体10之间的良好密封即可,并不局限于本实施例所列举的密封配合结构。Or, when the feed end of the drum 1 is connected in rotation with the diameter-reducing section 23, the position where the feeding end of the drum 1 is used to rotate and cooperate with the diameter-reducing section 23 is a vertical plane perpendicular to the axis of the diameter-changing section 23, and the vertical plane It is sealed with the cylindrical wall of the reducing section 23 by a seal. As long as good sealing between the feed end of the drum 1 and the furnace head kiln body 10 can be achieved, it is not limited to the sealing and matching structure listed in this embodiment.
如图10和图11所示,对固相输送装置9进行优化,在本实施例中,固相输送装置9为螺旋输送机,螺旋输送机由滚筒1的外部倾斜地依次插入干燥段Ⅰ和炭化段Ⅱ内,并穿过分段板15,螺旋输送机的物料进口911位于干燥段Ⅰ内,螺旋输送机的物料出口912位于炭化段Ⅱ内。As shown in Figures 10 and 11, the solid phase conveying device 9 is optimized. In this embodiment, the solid phase conveying device 9 is a screw conveyor, and the screw conveyor is inserted into the drying section I and Inside the carbonization section II and passing through the segment plate 15, the material inlet 911 of the screw conveyor is located in the drying section I, and the material outlet 912 of the screw conveyor is located in the carbonization section II.
工作时,随着滚筒1的旋转,物料在滚筒1内沿内壁滚落向前移动,物料移动至分段板15处被阻挡,物料汇集在干燥段Ⅰ靠近分段板15的位置,物料进入位于干燥段Ⅰ内的螺旋输送机的物料进口911,螺旋输送机工作,将物料由螺旋输送机的物料进口911输送至位于炭化段Ⅱ内的物料出口912,最后进入炭化段Ⅱ,完成相邻两工艺段之间的固相物料的输送。During operation, with the rotation of the drum 1, the material rolls down and moves forward along the inner wall in the drum 1. The material moves to the segment plate 15 and is blocked. The material gathers in the drying section I near the segment plate 15, and the material enters. The material inlet 911 of the screw conveyor in the drying section I, the screw conveyor works, and the material is transported from the material inlet 911 of the screw conveyor to the material outlet 912 in the carbonization section II, and finally enters the carbonization section II. The transportation of solid phase materials between two process sections.
由于该螺旋输送机倾斜地穿插进入两个相邻的工艺段内,相当于物料在滚筒1内部实现了在相邻两个工艺段之间的输送,螺旋输送机在输送物料的过程中,物料没有离开滚筒1内部,因此,减小了物料的散热,减小了热损失。Since the screw conveyor is obliquely inserted into two adjacent process sections, it is equivalent to that the material is transported between the two adjacent process sections inside the drum 1. In the process of conveying the material by the screw conveyor, the material It does not leave the inside of the drum 1, therefore, the heat dissipation of the material is reduced, and the heat loss is reduced.
当然,螺旋输送机也可以整体设置于滚筒1的外部,物料进口911和物料出口912分别与两个工艺段连通,只是,物料在两个工艺段之间输送时,物料脱离滚筒1内部,物料散热快,造成热损失。Of course, the screw conveyor can also be installed on the outside of the drum 1 as a whole, and the material inlet 911 and the material outlet 912 are respectively connected to the two process sections. However, when the material is conveyed between the two process sections, the material is separated from the drum 1 and the material Heat dissipation is fast, resulting in heat loss.
进一步地,在本实施例中,螺旋输送机包括筒体91、螺旋部件92和动力部件93,其中,筒体91由滚筒1外部依次倾斜地密封穿插进入干燥段Ⅰ和炭化段Ⅱ,并密封穿过分段板15,筒体91的物料进口911位于干燥段Ⅰ内,筒体91的物料出口912位于炭化段Ⅱ内;螺旋部件92设置于筒体91内,相对筒体91转动,用于将物料由物料进口911移动至物料出口912;动力部件93位于滚筒1外部,动力部件93与螺旋部件92驱动连接,用于驱动螺旋部件92转动。Further, in this embodiment, the screw conveyor includes a cylinder body 91, a screw part 92 and a power part 93, wherein the cylinder body 91 is sealed and inserted into the drying section I and the carbonization section II from the outside of the drum 1 in an inclined manner, and is sealed. Passing through the segmented plate 15, the material inlet 911 of the cylinder 91 is located in the drying section I, and the material outlet 912 of the cylinder 91 is located in the carbonization section II; In order to move the material from the material inlet 911 to the material outlet 912; the power part 93 is located outside the drum 1, and the power part 93 is drivingly connected with the screw part 92 for driving the screw part 92 to rotate.
工作时,随着滚筒1的旋转,物料在滚筒1内沿内壁滚落向前移动,物料移动至分段板15处被阻挡,物料汇集在干燥段Ⅰ靠近分段板15的位置,物料进入位于干燥段Ⅰ内的螺旋输送机的物料进口911,通过动力部件93驱动螺旋部件92运动,将物料由螺旋输送机的物料进口911输送至位于炭化段Ⅱ内的物料出口912,最后进入炭化段Ⅱ,完成两工艺段之间的固相物料的输送。During operation, with the rotation of the drum 1, the material rolls down and moves forward along the inner wall in the drum 1. The material moves to the segment plate 15 and is blocked. The material gathers in the drying section I near the segment plate 15, and the material enters. The material inlet 911 of the screw conveyor in the drying section I drives the screw member 92 to move through the power component 93, and the material is transported from the material inlet 911 of the screw conveyor to the material outlet 912 in the carbonization section II, and finally enters the carbonization section. Ⅱ, complete the transportation of solid phase material between the two process sections.
如图11所示,进一步地,在本实施例中,螺旋输送机的位于干燥段Ⅰ内的螺旋部件92的外部不设置筒体91。即螺旋输送机的穿插进入干燥段Ⅰ内的部分不设置筒体91,从而使位于干燥段Ⅰ内的螺旋部件92完全暴露于滚筒1中,螺旋部件92直接与物料接触,物料包裹螺旋部件92。如此设置,是因为物料(如污泥)可能存在粘性或塑性,在进入螺旋输送机的物料进口911时可 能会粘接、堵塞,因此,将物料进口911位置的筒体91去掉,直接通过裸露的螺旋部件92进行输送,避免了粘接和堵塞,使物料输送更加顺畅可靠。As shown in FIG. 11 , further, in this embodiment, the outer part of the screw member 92 in the drying section I of the screw conveyor is not provided with the cylinder 91 . That is, the part of the screw conveyor that penetrates into the drying section I is not provided with the cylinder 91, so that the screw part 92 in the drying section I is completely exposed to the drum 1, the screw part 92 directly contacts the material, and the material wraps the screw part 92 . This setting is because the material (such as sludge) may have stickiness or plasticity, and may stick and block when entering the material inlet 911 of the screw conveyor. Therefore, remove the cylinder 91 at the position of the material inlet 911 and directly pass the exposed The spiral part 92 is used for conveying, which avoids bonding and blockage, and makes the material conveying smoother and more reliable.
进一步地,在本实施例中,物料出口912开设于筒体91的远离动力部件93的一端端面,即筒体91的远离动力部件93的一端完全敞口,从而使物料出口912的轴线与筒体91的轴线重合,更有利于物料从筒体91中排出和排净,避免堵塞。Further, in this embodiment, the material outlet 912 is opened on the end face of the cylinder 91 away from the power part 93 , that is, the end of the cylinder 91 away from the power part 93 is completely open, so that the axis of the material outlet 912 is connected to the cylinder 91 . The axes of the body 91 are coincident, which is more favorable for the material to be discharged and cleaned from the cylinder body 91 to avoid clogging.
在本实施例中,位于筒体91内的螺旋部件92为间断式螺旋,和/或螺旋部件92的远离动力部件93的一端与物料出口912之间存在距离。如此设置,物料在筒体91内输送时,由于螺旋部件92为间断式螺旋,相邻两个螺旋之间形成填料空间,物料在填料空间内封堵筒体91,起到螺旋部件92在输送物料和停止输送物料的状态下均阻碍气相通过的作用,从而保证各工艺段之间的独立,不影响各工艺段的工艺。In this embodiment, the helical part 92 in the cylinder 91 is an intermittent helical, and/or there is a distance between the end of the helical part 92 away from the power part 93 and the material outlet 912 . In this way, when the material is conveyed in the cylinder 91, since the screw member 92 is an intermittent screw, a filler space is formed between two adjacent helices, and the material blocks the cylinder 91 in the filler space, so that the screw member 92 is transporting Both the material and the state of stopping the conveying of the material hinder the passage of the gas phase, so as to ensure the independence between each process section and not affect the process of each process section.
螺旋部件92的远离动力部件93的一端与物料出口912之间存在距离,该段距离能够形成填料空间,物料在填料空间内封堵筒体91,同样能够起到螺旋部件92在输送物料和停止输送物料的状态下均阻碍气相通过的作用,保证了各工艺段之间的独立,不影响各工艺段的工艺。There is a distance between the end of the screw member 92 away from the power member 93 and the material outlet 912. This distance can form a packing space, and the material can block the cylinder 91 in the packing space, which can also play the role of the screw member 92 in conveying materials and stopping. In the state of conveying the material, it hinders the passage of the gas phase, which ensures the independence of each process section and does not affect the process of each process section.
因此,当螺旋输送机随滚筒1转动到滚筒1的上方位置时,由于螺旋输送机脱离滚筒1内的物料,可以通过螺旋输送机内留存的物料继续保持封堵筒体91,起到气相隔离的作用。当螺旋输送机位于上方时,螺旋输送机可以继续运行,在螺旋输送机由上方转动到下方的过程中,螺旋输送机内留存的物料继续输送,可以满足该段时间内的封堵的要求。当然,也可以在螺旋输送机位于上方时,螺旋输送机停止运行,留存的物料停止输送,满足封堵要求。Therefore, when the screw conveyor rotates with the drum 1 to the upper position of the drum 1, since the screw conveyor is separated from the material in the drum 1, the cylinder 91 can be kept blocked by the material retained in the screw conveyor to achieve gas phase isolation. effect. When the screw conveyor is located above, the screw conveyor can continue to run. During the rotation of the screw conveyor from the top to the bottom, the material retained in the screw conveyor continues to be transported, which can meet the blocking requirements during this period of time. Of course, when the screw conveyor is at the top, the screw conveyor can also stop running, and the remaining materials can be stopped to meet the blocking requirements.
当然,螺旋部件92还可以为连续螺旋,物料填充在连续螺旋的螺旋通道内,也能起到封堵筒体91,避免气相通过的作用。Of course, the spiral part 92 can also be a continuous spiral, and the material is filled in the spiral channel of the continuous spiral, which can also block the cylinder 91 and prevent the gas phase from passing through.
作为优化,在本实施例中,动力部件93为电动机或液压马达,优选地,电动机或液压马达通过减速器与螺旋部件92连接,以使螺旋部件92具有合适的速度,只要能够驱动螺旋部件92转动即可,并不局限于本实施例所列举的形式。As an optimization, in this embodiment, the power component 93 is an electric motor or a hydraulic motor. Preferably, the electric motor or hydraulic motor is connected to the screw member 92 through a reducer, so that the screw member 92 has a suitable speed, as long as the screw member 92 can be driven. It is only necessary to rotate, and is not limited to the form listed in this embodiment.
进一步地,在本实施例中,螺旋输送机还包括控制器和位置开关,动力部件93和位置开关均与控制器信号连接,位置开关设置于滚筒1,当螺旋输送机处于滚筒1的正下方正负10°~30°的范围内时,优选为滚筒1的正下方正负15°左右,即螺旋输送机处于滚筒1的正下方积料范围内时,位置开关触发,控制器控制动力部件93运行,动力部件93驱动螺旋部件92运动。Further, in this embodiment, the screw conveyor also includes a controller and a position switch, the power component 93 and the position switch are both connected to the controller signal, and the position switch is arranged on the drum 1. When the screw conveyor is directly below the drum 1 When it is within the range of plus or minus 10° to 30°, it is preferably about plus or minus 15° directly below the drum 1, that is, when the screw conveyor is within the range of material accumulation directly under the drum 1, the position switch is triggered, and the controller controls the power components. 93 runs, the power part 93 drives the screw part 92 to move.
如此设置的目的是:由于螺旋输送机随着滚筒1转动到高位时,物料进口911没有物料,螺旋部件92有可能空转,造成螺旋部件92内的物料被输送到下一工艺段,而物料进口911由于没有物料,螺旋部件92内物料可能排空或虽然没有排空但物料没有充满螺旋部件92,在螺旋部件92内形成气体通道,使得工艺段之间气相连通,由于工艺段之间可能存在气压差,工艺段间出现气相流动,影响分段处理的工艺目的和效果。The purpose of this setting is: when the screw conveyor rotates to the high position with the drum 1, there is no material in the material inlet 911, and the screw part 92 may be idling, causing the material in the screw part 92 to be transported to the next process section, while the material inlet 911 Since there is no material, the material in the spiral part 92 may be emptied or the material may not fill the spiral part 92 although it is not emptied, and a gas channel is formed in the spiral part 92, so that the gas phase communicates between the process sections. Air pressure difference, gas phase flow occurs between process sections, which affects the process purpose and effect of segmented treatment.
因此,通过设置控制器和位置开关,当滚筒1转动到螺旋输送机位于正下方正负10°~30°的范围之外时,即螺旋输送机处于滚筒1正下方的积料范围之外时,位置开关未触发,控制器控制动力部件93停止运行,螺旋部件92不转动,螺旋输送机不进行物料的输送,从而使物料留存在筒体91内,并封堵筒体91,进一步起到气相隔离的作用。Therefore, by setting the controller and the position switch, when the roller 1 rotates to the point where the screw conveyor is outside the range of plus or minus 10° to 30°, that is, when the screw conveyor is outside the accumulation range directly under the roller 1 , the position switch is not triggered, the controller controls the power part 93 to stop running, the screw part 92 does not rotate, and the screw conveyor does not transport the material, so that the material remains in the cylinder 91, and the cylinder 91 is blocked, further The role of gas phase isolation.
作为优化,在本实施例中,位置开关为光电开关或磁力感应开关中的任一种或组合。具体地,在滚筒1的外壁设置有光电开关或磁力感应开关的遮挡片或感应片,遮挡片或感应片位于螺旋输送机所在位置的正负10°~30°范围内。当螺旋输送机处于滚筒1下方时,遮挡片或感应片触发光电开关或磁力感应开关,控制器控制动力部件运行,动力部件驱动螺旋部件92转动,进行物料输送。As an optimization, in this embodiment, the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch. Specifically, the outer wall of the drum 1 is provided with a shielding piece or an induction piece of a photoelectric switch or a magnetic induction switch. When the screw conveyor is under the drum 1, the blocking sheet or the induction sheet triggers the photoelectric switch or the magnetic induction switch, the controller controls the operation of the power part, and the power part drives the screw part 92 to rotate for material conveying.
当然,固相输送装置9除了采用倾斜插入滚筒1中的螺旋输送机之外,在本实施例中,固相输送装置9还可以设置于滚筒1的外部,固相输送装置9的进口和出口分别与干燥段Ⅰ和炭化段Ⅱ的筒壁连接,只是如此设置会存在热损失。Of course, in addition to the use of a screw conveyor obliquely inserted into the drum 1, the solid-phase conveying device 9 can also be arranged outside the drum 1 in this embodiment. The inlet and the outlet of the solid-phase conveying device 9 They are respectively connected with the cylinder walls of the drying section I and the carbonization section II, but there will be heat loss in this setting.
对于设置于滚筒1外部的固相输送装置9,固相输送装置9可以为螺旋输送机或活塞输送机,活塞输送机为活塞式,通过活塞往复移动,实现物料的推 送。For the solid phase conveying device 9 arranged outside the drum 1, the solid phase conveying device 9 can be a screw conveyor or a piston conveyor, and the piston conveyor is a piston type, and the material is pushed through the reciprocating movement of the piston.
如图15所示,在本实施例中,两段式回转炉还包括固定不动设置的炉中排气箱20,滚筒1穿过炉中排气箱20,且干燥段Ⅰ的筒壁与炉中排气箱20转动密封连接,干燥段Ⅰ所对应的随动夹套2与炉中排气箱20连通,炉中排气箱20设置有第二排气口201和第四排灰口202。As shown in FIG. 15 , in this embodiment, the two-stage rotary kiln further includes an exhaust box 20 in the furnace which is fixedly arranged, the drum 1 passes through the exhaust box 20 in the furnace, and the cylinder wall of the drying section I is in contact with the exhaust box 20 in the furnace. The exhaust box 20 in the furnace is connected in a rotating and sealing manner, the follower jacket 2 corresponding to the drying section I is communicated with the exhaust box 20 in the furnace, and the exhaust box 20 in the furnace is provided with a second exhaust port 201 and a fourth ash discharge port 202.
工作时,当干燥段Ⅰ的筒壁设置有随动夹套2,则干燥段Ⅰ所对应的随动夹套2内的气体可以通入固定不动设置的炉中排气箱20内,气体通过炉中排气箱20的第二排气口201排出,气体中分离出的灰尘从第四排灰口202排出。从而随动夹套2内的气体不需要进入炉头窑体10中排出,可直接选择滚筒1在轴向上某个位置进行位置。During operation, when the cylinder wall of the drying section I is provided with a follower jacket 2, the gas in the follower jacket 2 corresponding to the drying section I can be passed into the furnace exhaust box 20 which is fixed and fixed, and the gas Exhaust through the second exhaust port 201 of the exhaust box 20 in the furnace, and the dust separated from the gas is exhausted from the fourth ash exhaust port 202 . Therefore, the gas in the follower jacket 2 does not need to be discharged into the furnace head kiln body 10, and the position of the drum 1 can be directly selected at a certain position in the axial direction.
进一步地,在本实施例中,随动夹套2的靠近炉头装置的位置与炉中排气箱20连通。如此设置,能够使随动夹套2内的加热气体对整个干燥段Ⅰ进行间接加热,提高加热效率。当然,炉中排气箱20也可以设置于随动夹套2的其他轴向位置。Further, in this embodiment, the position of the follower jacket 2 close to the furnace head device communicates with the exhaust box 20 in the furnace. This arrangement enables the heating gas in the follower jacket 2 to indirectly heat the entire drying section I, thereby improving the heating efficiency. Of course, the exhaust box 20 in the furnace can also be arranged at other axial positions of the follower jacket 2 .
具体地,随动夹套2的外筒壁对应炉中排气箱20的位置开设有通孔,炉中排气箱20与随动夹套2通过通孔连通。在滚筒1转动的过程中,通孔始终与炉中排气箱20连通,因此,随动夹套2内完成加热的加热气体通过通孔排出至炉中排气箱20中,再通过炉中排气箱20的第二排出口201排出。Specifically, the outer cylinder wall of the follower jacket 2 is provided with a through hole corresponding to the position of the exhaust box 20 in the furnace, and the exhaust box 20 in the furnace is communicated with the follower jacket 2 through the through hole. During the rotation of the drum 1, the through hole is always communicated with the exhaust box 20 in the furnace. Therefore, the heating gas that has been heated in the follower jacket 2 is discharged into the exhaust box 20 in the furnace through the through hole, and then passes through the furnace. The second discharge port 201 of the exhaust box 20 is discharged.
在此基础上,当热气输送主管81或送气主管222的伸入干燥段Ⅰ内的一端封闭且与随动夹套2连通时,则热气输送主管81和送气主管222内完成间接加热的气体先进入随动夹套2内,最后进入炉中排气箱20中后排出,加热气体不需要通过炉头窑体10排出,可以任意选择滚筒1在轴向上的排气位置。On this basis, when the end of the hot gas delivery main pipe 81 or the air supply main pipe 222 that extends into the drying section I is closed and communicated with the follower jacket 2, the indirect heating gas in the hot gas delivery main pipe 81 and the gas supply main pipe 222 will be heated first. The heating gas does not need to be discharged through the furnace head kiln body 10, and the exhaust position of the drum 1 in the axial direction can be arbitrarily selected.
作为优化,分段板15的板面与滚筒1的轴线之间的夹角为45°~135°,更优选为90°左右。As an optimization, the included angle between the plate surface of the segmented plate 15 and the axis of the drum 1 is 45°˜135°, more preferably about 90°.
在本实施例中,两段式回转炉还包括设置于滚筒1的工艺段内的至少一个固定隔板;固定隔板固定于滚筒1内,且固定隔板上设置有开口,开口靠近滚筒1的筒壁设置。In this embodiment, the two-stage rotary kiln further includes at least one fixed partition plate disposed in the process section of the drum 1; the fixed partition plate is fixed in the drum 1, and an opening is provided on the fixed partition plate, and the opening is close to the drum 1 wall setting.
工作时,滚筒1沿同一方向连续旋转,当固定隔板的开口位于下方时,滚 筒1内的固体物料能够通过开口进入下游,与此同时,开口会被固体物料阻挡,限制气体的流通,当固定隔板的开口位于下方时,开口没有被固体物料阻挡,气体可以流通。通过在工艺段内设置固定隔板,能够对各工艺段进行分区,部分限制各工艺段内的不同分区之间的气相流通,从而有利于各分区的温度梯度的形成,以及工况的独立。When working, the drum 1 rotates continuously in the same direction. When the opening of the fixed partition is located below, the solid material in the drum 1 can enter the downstream through the opening. At the same time, the opening will be blocked by the solid material, restricting the flow of gas. When the opening of the fixed partition is located below, the opening is not blocked by solid materials, and the gas can flow. By arranging fixed partitions in the process sections, each process section can be partitioned, and the gas phase flow between different partitions in each process section can be partially restricted, thereby facilitating the formation of temperature gradients in each partition and the independence of working conditions.
如图3所示,在本实施例中,滚筒1的筒壁上设置有保温层21,以提高滚筒1的保温效果,减小能量损耗。As shown in FIG. 3 , in this embodiment, a thermal insulation layer 21 is provided on the wall of the drum 1 to improve the thermal insulation effect of the drum 1 and reduce energy loss.
如图1所示,滚筒1的外部设置有驱动装置和支撑装置,驱动装置用于驱动滚筒1绕其轴线沿同一方向连续旋转。支撑装置用于转动支撑滚筒1绕其轴线沿同一方向连续旋转。As shown in FIG. 1 , a driving device and a supporting device are provided outside the drum 1 , and the driving device is used to drive the drum 1 to continuously rotate in the same direction around its axis. The support device is used to rotate the support drum 1 to continuously rotate around its axis in the same direction.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (23)
- 一种两段式回转炉,包括滚筒(1)、炉头装置和炉尾装置,所述滚筒(1)的进料端与固定不动设置的所述炉头装置转动密封连接,所述滚筒(1)能够沿同一方向连续转动,其特征在于,所述滚筒(1)的内部通过分段板(15)由进料端至出料端依次分割成相互独立的两个工艺段,分别为干燥段(Ⅰ)和炭化段(Ⅱ),所述两段式回转炉还包括:A two-stage rotary kiln, comprising a drum (1), a furnace head device and a furnace tail device, wherein the feeding end of the drum (1) is connected in a rotational and sealing manner with the fixed furnace head device, and the drum (1) It can continuously rotate in the same direction, and it is characterized in that the interior of the drum (1) is divided into two independent process sections from the feed end to the discharge end by the segmented plate (15), which are respectively Drying section (I) and carbonization section (II), the two-stage rotary furnace also includes:固相输送装置(9),所述固相输送装置(9)的两端分别连通所述干燥段(Ⅰ)和所述炭化段(Ⅱ),用于两个所述工艺段间的固体物料输送;A solid-phase conveying device (9), two ends of the solid-phase conveying device (9) are respectively connected to the drying section (I) and the carbonization section (II), for solid materials between the two process sections delivery;随动夹套(2),固定于所述滚筒(1)的筒壁,所述随动夹套(2)内用于通入加热气体,所述炭化段(Ⅱ)为间接加热段,所述干燥段(Ⅰ)为间接加热段和/或直接加热段,所述间接加热段通过所述随动夹套(2)间壁加热物料,所述直接加热段通过通入加热气体直接接触加热物料;A follow-up jacket (2) is fixed on the cylinder wall of the drum (1), the inside of the follow-up jacket (2) is used for feeding heating gas, and the carbonization section (II) is an indirect heating section, so the The drying section (I) is an indirect heating section and/or a direct heating section, the indirect heating section heats the material through the partition wall of the follower jacket (2), and the direct heating section directly contacts the heating material by feeding heating gas ;中心出料机构(17),所述滚筒(1)的出料端封闭设置,所述中心出料机构(17)的一端同轴固定于所述滚筒(1)的出料端并与所述炭化段(Ⅱ)连通,所述中心出料机构(17)的另一端与固定不动设置的所述炉尾装置转动密封连接,所述中心出料机构(17)用于控制所述炭化段(Ⅱ)内的热解气和生物炭排出至所述炉尾装置;A central discharge mechanism (17), the discharge end of the drum (1) is closed and arranged, and one end of the central discharge mechanism (17) is coaxially fixed on the discharge end of the drum (1) and is connected to the discharge end of the drum (1). The carbonization section (II) is connected, and the other end of the central discharge mechanism (17) is connected in a rotary and sealed manner with the furnace tail device which is fixedly arranged, and the central discharge mechanism (17) is used to control the carbonization section. (II) The pyrolysis gas and biochar are discharged to the furnace tail device;炉尾进气筒(14),固定不动设置,所述炉尾进气筒(14)与所述滚筒(1)的靠近出料端的筒壁转动密封连接,所述炉尾进气筒(14)设置有热气进口(142)和第三排灰口(141),所述热气进口(142)用于通入加热气体,所述炉尾进气筒(14)与所述随动夹套(2)连通。The furnace tail air intake cylinder (14) is fixedly arranged, the furnace tail air intake cylinder (14) is rotatably and sealedly connected with the cylinder wall of the drum (1) near the discharge end, and the furnace tail air intake cylinder (14) is provided There is a hot gas inlet (142) and a third ash discharge port (141), the hot gas inlet (142) is used to introduce heating gas, and the furnace tail gas inlet (14) is communicated with the follower jacket (2) .
- 根据权利要求1所述的两段式回转炉,其特征在于,所述炉尾进气筒(14)罩于所述滚筒(1)的出料端外部,所述中心出料机构(17)可转动地密封穿过所述炉尾进气筒(14)的远离所述进料端的一侧。The two-stage rotary kiln according to claim 1, characterized in that the furnace tail air intake cylinder (14) is covered outside the discharge end of the drum (1), and the central discharge mechanism (17) can be The side away from the feed end is rotatably sealed through the tail gas spool (14).
- 根据权利要求1所述的两段式回转炉,其特征在于,所述滚筒(1)内设置有送气管道(22)和/或通气管(13);The two-stage rotary kiln according to claim 1, wherein the drum (1) is provided with an air supply pipe (22) and/or a ventilation pipe (13);所述送气管道(22)连通所述炉尾进气筒(14)和所述干燥段(Ⅰ),所述随动夹套(2)与所述送气管道(22)连通,通过所述送气管道(22)向所 述干燥段(Ⅰ)内通入加热气体进行直接接触加热;The gas supply pipeline (22) communicates with the furnace tail air intake cylinder (14) and the drying section (I), and the follow-up jacket (2) is communicated with the gas supply pipeline (22) through the gas supply pipeline (22) feeding heating gas into the drying section (I) for direct contact heating;所述通气管(13)连通所述随动夹套(2)和所述干燥段(Ⅰ),通过所述通气管(13)向所述干燥段(Ⅰ)内通入加热气体进行直接接触加热。The ventilation pipe (13) communicates with the follower jacket (2) and the drying section (I), and the heating gas is introduced into the drying section (I) through the ventilation pipe (13) for direct contact heating.
- 根据权利要求3所述的两段式回转炉,其特征在于,所述送气管道(22)包括送气主管(222)和送气支管(221),所述送气支管(221)与所述炉尾进气筒(14)连通,所述送气主管(222)的一端与所述送气支管(221)连通,所述送气主管(222)的另一端与所述干燥段(Ⅰ)和/或所述随动夹套(2)连通,所述送气主管(222)的位于所述滚筒(1)内的部分具有一根管或多根并列的管。The two-stage rotary kiln according to claim 3, characterized in that, the gas supply pipeline (22) comprises a gas supply main pipe (222) and a gas supply branch pipe (221), and the gas supply branch pipe (221) is connected to the furnace tail inlet pipe (221). The air cylinder (14) is in communication, one end of the air supply main pipe (222) is in communication with the air supply branch pipe (221), and the other end of the air supply main pipe (222) is connected with the drying section (I) and/or the follower The jacket (2) is communicated, and the part of the air supply main pipe (222) located in the drum (1) has one pipe or a plurality of pipes in parallel.
- 根据权利要求1所述的两段式回转炉,其特征在于,所述中心出料机构(17)为中心螺旋出料机构或中心活塞出料机构,所述中心出料机构(17)的进口处固定有翻料板(18),所述翻料板(18)延伸固定于所述滚筒(1)的内壁;The two-stage rotary kiln according to claim 1, wherein the central discharging mechanism (17) is a central screw discharging mechanism or a central piston discharging mechanism, and the inlet of the central discharging mechanism (17) A turning plate (18) is fixed at the place, and the turning plate (18) is extended and fixed on the inner wall of the drum (1);所述中心螺旋出料机构包括:The center screw discharge mechanism includes:中心出料筒,所述中心出料筒的一端固定于所述滚筒(1)的出料端,另一端与所述炉尾窑体(3)转动密封连接,且所述中心出料筒与所述炉尾进气筒(14)转动密封连接;A central discharge cylinder, one end of the central discharge cylinder is fixed to the discharge end of the drum (1), and the other end is connected with the furnace tail kiln body (3) in a rotational and sealing manner, and the central discharge cylinder is connected to the The furnace tail air intake cylinder (14) is connected in a rotary seal;中心螺旋,转动设置于所述中心出料筒;a central screw, which is rotatably arranged on the central discharge cylinder;第二动力部件,与所述中心螺旋驱动连接,用于驱动所述中心螺旋相对所述中心出料筒旋转。The second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
- 根据权利要求1所述的两段式回转炉,其特征在于,所述炉尾装置包括炉尾窑体(3),所述炉尾窑体(3)开设有热解气出口(32)和排料口(31),所述炉尾窑体(3)固定不动地与所述中心出料机构(17)转动密封连接。The two-stage rotary furnace according to claim 1, characterized in that, the furnace tail device comprises a furnace tail kiln body (3), and the furnace tail kiln body (3) is provided with a pyrolysis gas outlet (32) and A discharge port (31), the furnace tail kiln body (3) is fixedly connected with the central discharge mechanism (17) in a rotating and sealing manner.
- 根据权利要求6所述的两段式回转炉,其特征在于,还包括热风炉,所述热风炉用于燃烧产生加热气体,所述热风炉设置有热气出口,所述热气出口通过热气输送管与所述炉尾进气筒(14)的热气进口(142)连通。The two-stage rotary furnace according to claim 6, further comprising a hot blast stove, which is used for combustion to generate heating gas, the hot blast stove is provided with a hot gas outlet, and the hot gas outlet passes through a hot gas conveying pipe It communicates with the hot gas inlet (142) of the furnace tail gas inlet (14).
- 根据权利要求7所述的两段式回转炉,其特征在于,所述炉尾窑体(3)的热解气出口(32)与所述热风炉通过热解气输送管连通,用于将所述炉尾窑 体(3)内的热解气通入所述热风炉内燃烧。The two-stage rotary kiln according to claim 7, characterized in that the pyrolysis gas outlet (32) of the furnace tail kiln body (3) is communicated with the hot blast stove through a pyrolysis gas conveying pipe, used for transferring The pyrolysis gas in the furnace tail kiln body (3) is passed into the hot blast furnace for combustion.
- 根据权利要求1-8任一项所述的两段式回转炉,其特征在于,所述炉头装置包括:The two-stage rotary kiln according to any one of claims 1-8, wherein the burner device comprises:炉头窑体(10),所述炉头窑体(10)内设置有排气腔室,所述排气腔室开设有第一排气口(101)和第一排灰口(102),所述炉头窑体(10)固定不动地与所述滚筒(1)的进料端转动密封连接,且所述干燥段(Ⅰ)与所述排气腔室连通;A furnace head kiln body (10), an exhaust chamber is provided in the furnace head kiln body (10), and a first exhaust port (101) and a first ash discharge port (102) are opened in the exhaust chamber , the furnace head kiln body (10) is fixedly connected with the feed end of the drum (1) in a rotational and sealing manner, and the drying section (I) is communicated with the exhaust chamber;进料机构(11),所述进料机构(11)密封穿过所述炉头窑体(10)且伸入所述滚筒(1)内,所述进料机构(11)设置有进料口。A feeding mechanism (11), the feeding mechanism (11) is sealed through the furnace head kiln body (10) and protrudes into the drum (1), and the feeding mechanism (11) is provided with a feeding mouth.
- 根据权利要求9所述的两段式回转炉,其特征在于,当所述干燥段(Ⅰ)的筒壁固定有随动夹套(2)时,所述随动夹套(2)和所述干燥段(Ⅰ)均与所述排气腔室(103)连通。The two-stage rotary kiln according to claim 9, characterized in that, when a follower jacket (2) is fixed on the cylinder wall of the drying section (I), the follower jacket (2) and the The drying section (I) is all communicated with the exhaust chamber (103).
- 根据权利要求9所述的两段式回转炉,其特征在于,所述滚筒(1)和所述炉头窑体(10)之间通过变径段(23)连通,所述滚筒(1)的进料端和所述炉头窑体(10)中的一个与所述变径段(23)的一端固定连接,所述滚筒(1)的进料端和所述炉头窑体(10)中的另一个与所述变径段(23)的另一端转动密封连接;所述变径段(23)的外径小于滚筒(1)的其余轴段的外径。The two-stage rotary kiln according to claim 9, characterized in that, the drum (1) and the furnace head kiln body (10) are communicated through a variable diameter section (23), and the drum (1) One of the feed end of the drum (1) and the burner kiln body (10) are fixedly connected to one end of the diameter-changing section (23), and the feed end of the drum (1) is connected to the burner head kiln body (10). ) is connected with the other end of the variable diameter section (23) in a rotational and sealing manner; the outer diameter of the variable diameter section (23) is smaller than the outer diameter of the remaining shaft sections of the drum (1).
- 根据权利要求11所述的两段式回转炉,其特征在于,所述滚筒(1)的进料端或所述炉头窑体(10)通过圆锥面(25)与所述变径段(23)的筒壁转动密封配合,所述圆锥面(25)和所述变径段(23)的筒壁之间设置有密封垫;The two-stage rotary kiln according to claim 11, characterized in that, the feed end of the drum (1) or the furnace head kiln body (10) communicates with the variable diameter section (10) through a conical surface (25). 23) The cylinder wall of the cylinder wall is rotated and sealed, and a sealing gasket is provided between the conical surface (25) and the cylinder wall of the reducing diameter section (23);或者,所述滚筒(1)的进料端或所述炉头窑体(10)用于与所述变径段(23)转动配合的部位为垂直于所述变径段(23)的轴线的垂直面,所述垂直面与所述变径段(23)的筒壁通过密封件密封。Alternatively, the position of the feed end of the drum (1) or the furnace head kiln body (10) for rotating and cooperating with the diameter-changing section (23) is perpendicular to the axis of the diameter-changing section (23). The vertical surface of the vertical surface and the cylindrical wall of the diameter reducing section (23) are sealed by a seal.
- 根据权利要求11所述的两段式回转炉,其特征在于,当所述干燥段(Ⅰ)的筒壁固定有所述随动夹套(2)时,所述随动夹套(2)和所述干燥段(Ⅰ)均通过所述变径段(23)与所述排气腔室连通。The two-stage rotary furnace according to claim 11, characterized in that, when the follower jacket (2) is fixed on the cylinder wall of the drying section (I), the follower jacket (2) Both the drying section (I) communicate with the exhaust chamber through the variable diameter section (23).
- 根据权利要求1所述的两段式回转炉,其特征在于,所述固相输送装置(9)为螺旋输送机,所述螺旋输送机由所述滚筒(1)的外部倾斜地依次插入所述干燥段(Ⅰ)和所述炭化段(Ⅱ)内,并穿过所述分段板(15),所述螺旋输送机的物料进口(911)位于所述干燥段(Ⅰ)内,所述螺旋输送机的物料出口(912)位于所述炭化段(Ⅱ)内。The two-stage rotary kiln according to claim 1, characterized in that, the solid phase conveying device (9) is a screw conveyor, and the screw conveyor is inclined and sequentially inserted into the rotating drum from the outside of the drum (1). In the drying section (I) and the carbonization section (II), and passing through the segmented plate (15), the material inlet (911) of the screw conveyor is located in the drying section (I), so The material outlet (912) of the screw conveyor is located in the carbonization section (II).
- 根据权利要求14所述的两段式回转炉,其特征在于,所述螺旋输送机包括动力部件(93)、螺旋部件(92)和筒体(91),所述螺旋部件(92)设置于所述筒体(91)内,所述螺旋部件(92)与所述动力部件(93)传动连接,所述螺旋输送机的物料出口(912)开设于所述筒体(91)的端部,所述螺旋输送机的位于所述干燥段(Ⅰ)内的部分不设置所述筒体(91)。The two-stage rotary kiln according to claim 14, characterized in that, the screw conveyor comprises a power part (93), a screw part (92) and a cylinder (91), and the screw part (92) is provided in the Inside the cylinder (91), the screw member (92) is connected with the power member (93) in a driving manner, and the material outlet (912) of the screw conveyor is opened at the end of the cylinder (91) , the part of the screw conveyor located in the drying section (I) is not provided with the cylinder (91).
- 根据权利要求15所述的两段式回转炉,其特征在于,所述螺旋部件(92)为间断式螺旋或连续式螺旋,和/或所述螺旋部件(92)靠近所述螺旋输送机的物料出口(912)的一端与所述筒体(91)的端部之间存在距离。The two-stage rotary kiln according to claim 15, characterized in that the helical part (92) is an intermittent helical or a continuous helical, and/or the helical part (92) is close to the surface of the screw conveyor. There is a distance between one end of the material outlet (912) and the end of the cylinder (91).
- 根据权利要求15所述的两段式回转炉,其特征在于,还包括控制器和位置开关,所述动力部件(93)和所述位置开关均与所述控制器信号连接,所述位置开关设置于滚筒(1),当所述固相输送装置(9)处于所述滚筒(1)的正下方积料范围内时,所述位置开关触发,所述控制器控制所述动力部件(93)运行,所述动力部件(93)驱动所述螺旋部件(92)运动。The two-stage rotary kiln according to claim 15, further comprising a controller and a position switch, the power component (93) and the position switch are both signally connected to the controller, and the position switch Set on the drum (1), when the solid-phase conveying device (9) is within the material accumulation range directly below the drum (1), the position switch is triggered, and the controller controls the power component (93) ) operation, the power part (93) drives the screw part (92) to move.
- 根据权利要求17所述的两段式回转炉,其特征在于,所述位置开关为光电开关或磁力感应开关中的任一种或组合。The two-stage rotary kiln according to claim 17, wherein the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- 根据权利要求1所述的两段式回转炉,其特征在于,所述固相输送装置(9)设置于所述滚筒(1)的外部,所述固相输送装置(9)的进口和出口分别与所述干燥段(Ⅰ)和所述炭化段(Ⅱ)的筒壁连接。The two-stage rotary kiln according to claim 1, characterized in that, the solid-phase conveying device (9) is arranged outside the drum (1), and the inlet and the outlet of the solid-phase conveying device (9) They are respectively connected with the cylinder walls of the drying section (I) and the carbonization section (II).
- 根据权利要求19所述的两段式回转炉,其特征在于,所述固相输送装置(9)为螺旋输送机或活塞输送机。The two-stage rotary kiln according to claim 19, characterized in that, the solid phase conveying device (9) is a screw conveyor or a piston conveyor.
- 根据权利要求1-8、10-20任一项所述的两段式回转炉,其特征在于,还包括固定不动设置的炉中排气箱(20),所述滚筒(1)穿过所述炉中排气箱(20),且所述干燥段(Ⅰ)的筒壁与所述炉中排气箱(20)转动密封连接, 所述干燥段(Ⅰ)所对应的所述随动夹套(2)与所述炉中排气箱(20)连通,所述炉中排气箱(20)设置有第二排气口(201)和第四排灰口(202)。The two-stage rotary kiln according to any one of claims 1-8 and 10-20, characterized in that it further comprises a furnace exhaust box (20) which is fixedly arranged, and the drum (1) passes through The exhaust box (20) in the furnace, and the cylinder wall of the drying section (I) is connected in a rotational and sealing manner with the exhaust box (20) in the furnace. The movable jacket (2) is communicated with the furnace exhaust box (20), and the furnace exhaust box (20) is provided with a second exhaust port (201) and a fourth ash exhaust port (202).
- 根据权利要求21所述的两段式回转炉,其特征在于,所述随动夹套(2)的靠近所述炉头装置的位置与所述炉中排气箱(20)连通。The two-stage rotary furnace according to claim 21, characterized in that, a position of the follower jacket (2) close to the furnace head device is communicated with the furnace exhaust box (20).
- 根据权利要求21所述的两段式回转炉,其特征在于,所述随动夹套(2)对应所述炉中排气箱(20)的筒壁开设有连通所述炉中排气箱(20)的通孔。The two-stage rotary furnace according to claim 21, characterized in that, corresponding to the cylindrical wall of the furnace exhaust box (20), the follower jacket (2) is provided with a connection with the furnace exhaust box. (20) through holes.
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CN202120324098.1U CN214747158U (en) | 2021-02-04 | 2021-02-04 | Two-section rotary furnace |
CN202110155762 | 2021-02-04 | ||
CN202110155762.9 | 2021-02-04 | ||
CN202120324098.1 | 2021-02-04 |
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WO2022165880A1 true WO2022165880A1 (en) | 2022-08-11 |
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PCT/CN2021/077800 WO2022165880A1 (en) | 2021-02-04 | 2021-02-25 | Two-stage rotary furnace |
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Citations (5)
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CN106281374A (en) * | 2015-05-27 | 2017-01-04 | 沈阳市舒阳造气技术开发研制中心 | Biomass dry distillation gas production rotary furnace |
CN107022365A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | The converting equipment of indirect-heating and low order pyrolytic process of coal |
CN107022366A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | The converting equipment of directly-heated type and low order pyrolytic process of coal |
CN107022362A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | Biomass or organic waste converting apparatus and conversion process |
CN109751865A (en) * | 2019-01-17 | 2019-05-14 | 湖南鼎玖能源环境科技股份有限公司 | A kind of swing type rotary furnace |
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- 2021-02-25 WO PCT/CN2021/077800 patent/WO2022165880A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106281374A (en) * | 2015-05-27 | 2017-01-04 | 沈阳市舒阳造气技术开发研制中心 | Biomass dry distillation gas production rotary furnace |
CN107022365A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | The converting equipment of indirect-heating and low order pyrolytic process of coal |
CN107022366A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | The converting equipment of directly-heated type and low order pyrolytic process of coal |
CN107022362A (en) * | 2016-01-29 | 2017-08-08 | 湖南鼎玖能源环境科技有限公司 | Biomass or organic waste converting apparatus and conversion process |
CN109751865A (en) * | 2019-01-17 | 2019-05-14 | 湖南鼎玖能源环境科技股份有限公司 | A kind of swing type rotary furnace |
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