WO2022165879A1 - Three-stage rotary furnace - Google Patents
Three-stage rotary furnace Download PDFInfo
- Publication number
- WO2022165879A1 WO2022165879A1 PCT/CN2021/077799 CN2021077799W WO2022165879A1 WO 2022165879 A1 WO2022165879 A1 WO 2022165879A1 CN 2021077799 W CN2021077799 W CN 2021077799W WO 2022165879 A1 WO2022165879 A1 WO 2022165879A1
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- Prior art keywords
- furnace
- drum
- section
- pipe
- hot gas
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- 238000001035 drying Methods 0.000 claims abstract description 158
- 238000010438 heat treatment Methods 0.000 claims abstract description 136
- 239000000463 material Substances 0.000 claims abstract description 132
- 238000000034 method Methods 0.000 claims abstract description 110
- 230000008569 process Effects 0.000 claims abstract description 100
- 238000003763 carbonization Methods 0.000 claims abstract description 61
- 238000007789 sealing Methods 0.000 claims abstract description 57
- 239000007790 solid phase Substances 0.000 claims abstract description 50
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- 239000007789 gas Substances 0.000 claims description 384
- 238000002485 combustion reaction Methods 0.000 claims description 119
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B1/00—Retorts
- C10B1/10—Rotary retorts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/08—Non-mechanical pretreatment of the charge, e.g. desulfurization
- C10B57/10—Drying
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/16—Features of high-temperature carbonising processes
Definitions
- the invention relates to the technical fields of environmental protection, energy and chemical equipment, in particular to a three-stage rotary furnace.
- the rotary kiln is a commonly used equipment in environmental protection, energy and chemical production.
- the existing rotary kiln is usually composed of a drum, a furnace head and a furnace tail.
- the two ends of the drum are statically and dynamically sealed, and the drum is continuously rotated in a single direction by an external driving device.
- the rotary kiln is an integral chamber due to the front and rear penetration of the drum, and the gas flows unhindered in the chamber, and there can only be one gas phase working condition; During rotation, the solid material inevitably tumbles to the lower end of the rotary furnace, and the residence time of the solid material in the drum cannot be effectively controlled.
- each rotary kiln corresponds to a process, which makes the material transfer between the rotary kilns complicated and complicated, and the materials are in different rotary kilns. It is easy to cause heat loss in the process of inter-transfer, which increases energy consumption.
- the purpose of the present invention is to provide a three-stage rotary kiln, which can effectively control the residence time of solid materials and realize the segmentation of the rotary kiln, and can complete the respective process treatment under different working conditions of each segment.
- the present invention provides the following technical solutions:
- a three-stage rotary kiln includes a drum, a furnace head device and a furnace tail device, two ends of the drum are respectively connected with the furnace head device and the furnace tail device which are fixedly arranged in a rotating and sealing manner, and the drum It can rotate continuously in the same direction.
- the inside of the drum is divided into three independent process sections from the feed end to the discharge end by the segmented plate, which are respectively the pre-drying section, the drying section and the carbonization section.
- the drying section is communicated with the furnace head device, and the three-stage rotary kiln also includes:
- the two ends of the solid-phase conveying device are communicated with the two adjacent process sections, and are used for solid material conveying between the two adjacent process sections;
- the exhaust box in the furnace is fixedly arranged, the drum passes through the exhaust box in the furnace, and the outer wall of the drying section is connected with the exhaust box in the furnace in a rotational and sealing manner, and the cylinder wall of the drying section
- a gas outlet pipe group is arranged to communicate with the exhaust box in the furnace and the inside of the drying section, and the exhaust box in the furnace is provided with a second exhaust port and a fourth ash exhaust port.
- the burner device includes:
- the furnace head kiln body is provided with an exhaust chamber, and the exhaust chamber is provided with a first exhaust port and a first ash discharge port, and the furnace head kiln body is fixedly connected with the The feed end of the drum is connected in a rotationally sealed manner, and the exhaust chamber is communicated with the pre-drying section;
- a feeding mechanism the feeding mechanism is sealed through the furnace head kiln body and extends into the pre-drying section, and the feeding mechanism is provided with a feeding port.
- the follow-up jacket and the pre-drying section are both connected to the exhaust chamber. Connected.
- the drum and the furnace head kiln body are communicated through a variable diameter section, and one of the feed end of the drum and the furnace head kiln body is connected to the other one.
- One end of the variable diameter section is fixedly connected, and the other of the feed end of the drum and the furnace head kiln body is connected with the other end of the variable diameter section in a rotary seal; the outer diameter of the variable diameter section is smaller than that of the drum the outer diameter of the remaining shaft segments.
- the feed end of the drum or the furnace head kiln body is rotatably and sealedly matched with the cylinder wall of the variable diameter section through a conical surface, and the conical surface and the A sealing gasket is arranged between the cylinder walls of the variable diameter section;
- the feeding end of the drum or the part of the furnace head kiln body that is used to rotate and cooperate with the variable diameter section is a vertical plane perpendicular to the axis of the variable diameter section, and the vertical plane is connected to the variable diameter section.
- the barrel wall of the diameter section is sealed by a seal.
- the follower jacket and the pre-drying section both pass through the reducing diameter A segment communicates with the exhaust chamber.
- the furnace tail device includes:
- the furnace tail kiln body is provided with a pyrolysis gas outlet and a discharge port, the furnace tail kiln body is fixedly connected with the discharge end of the drum directly or indirectly in a rotating and sealing connection, the furnace The tail kiln body is directly or indirectly connected with the carbonization section.
- the hot blast stove is used for combustion to generate heating gas, and the hot blast stove is provided with a hot gas outlet;
- a hot air conveying assembly the hot air outlet communicates with the follower jacket through the hot air conveying assembly, or the hot air outlet communicates with the follower jacket and the pre-drying section through the hot air conveying assembly.
- the hot blast furnace includes a combustion furnace body and a burner, and the combustion furnace body is provided with an air inlet, the hot gas outlet and a second ash outlet, and the burner It is communicated with the combustion furnace body, and is used for combustion in the combustion furnace body to generate heating gas, and the air inlet is used for introducing oxygen-containing gas.
- the pyrolysis gas outlet of the furnace tail kiln body is communicated with the combustion furnace body through a pyrolysis gas conveying pipe, which is used for the pyrolysis gas in the furnace tail kiln body.
- the gas is passed into the combustion furnace body for combustion.
- the pyrolysis gas conveying pipe is arranged in the combustion furnace body, one end of the pyrolysis gas conveying pipe is communicated with the pyrolysis gas outlet, and the other end enters the inside the combustion furnace body.
- the combustion furnace body is further provided with a middle partition, and the middle partition divides the combustion furnace body into a combustion area and a hot gas discharge area.
- Both the air inlet and the second ash discharge port are located in the combustion area, the hot gas outlet is located in the hot gas discharge area, and the combustion area communicates with the upper part of the hot gas discharge area.
- the furnace tail kiln body and the combustion furnace body are an integrated structure or a split structure.
- the discharge end of the drum is provided with an open opening
- the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum, and the furnace tail kiln body is rotatably sealed. directly communicated with the carbonization section;
- the hot air conveying component is a hot air conveying pipe, and the hot air conveying pipe includes:
- the hot gas conveying main pipe is connected with the hot gas outlet in a rotational and sealing manner, the axis of the hot gas conveying main pipe is coincident with the axis of the drum, and one end of the hot gas conveying main pipe is communicated with the combustion furnace body, the The other end of the hot gas delivery main pipe is closed and arranged or communicated with the pre-drying section and/or the follow-up jacket, and the part of the hot gas delivery main pipe located in the drum has one pipe or multiple parallel pipes;
- the hot gas conveying branch pipe is located in the furnace tail kiln body or the drum, and both ends of the hot gas conveying branch pipe are respectively communicated with the hot gas conveying main pipe and the follow-up jacket.
- the discharge end of the drum is closed and arranged, and the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum; the furnace tail kiln body is connected with The carbonization section is communicated through a barrel wall discharge mechanism; the barrel wall discharge mechanism is inserted into the carbonization section obliquely from the outside of the drum, and passes through the discharge end, and the barrel wall discharge mechanism The inlet of the kiln is located in the carbonization section, and the outlet of the barrel wall discharge mechanism is located in the furnace tail kiln body;
- the hot air conveying component is a hot air conveying pipe, and the hot air conveying pipe includes:
- the hot gas conveying main pipe is connected with the hot gas outlet in a rotational and sealing manner, the axis of the hot gas conveying main pipe is coincident with the axis of the drum, and one end of the hot gas conveying main pipe is communicated with the combustion furnace body, the The other end of the hot gas delivery main pipe is closed and arranged or communicated with the pre-drying section and/or the follow-up jacket, and the part of the hot gas delivery main pipe located in the drum has one pipe or multiple parallel pipes;
- the hot gas conveying branch pipe is located in the furnace tail kiln body or the drum, and both ends of the hot gas conveying branch pipe are respectively communicated with the hot gas conveying main pipe and the follow-up jacket.
- the number of the hot gas conveying branch pipes is multiple, and the hot gas conveying branch pipes are evenly distributed in a radial shape.
- a ventilation pipe is provided in the drum, the ventilation pipe communicates with the follower jacket and the pre-drying section, and the follower is connected to the follower through the ventilation pipe.
- the heating gas in the jacket is passed into the pre-drying section for direct contact heating.
- the hot air conveying assembly includes:
- Furnace tail air intake tube the furnace tail air intake tube is fixed and fixed, the furnace tail air intake tube is rotatably and sealedly connected with the outer peripheral wall of the drum near the discharge end, and the furnace tail air intake tube is connected with the follow-up jacket. connected, the furnace tail air inlet is provided with a hot gas inlet and a third ash outlet;
- a hot gas delivery pipe the hot gas inlet is communicated with the hot gas outlet of the combustion furnace body through the hot gas delivery pipe.
- the discharge end of the drum is closed and arranged, the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum, and the furnace tail kiln body is connected with
- the carbonization section is communicated through the barrel wall discharge mechanism; the barrel wall discharge mechanism is inserted into the carbonization section obliquely from the outside of the drum, and passes through the discharge end, and the barrel wall discharge machine
- the inlet of the kiln is located in the carbonization section, and the outlet of the barrel wall discharge mechanism is located in the furnace tail kiln body.
- the discharge end of the drum is closed and provided, and the discharge end of the drum is fixedly provided with a central discharge mechanism, and the furnace tail kiln body passes through the center discharge end.
- the rotary sealing connection of the charging mechanism realizes the indirect rotary sealing connection between the furnace tail kiln body and the discharge end of the drum, and the furnace tail kiln body and the carbonization section are indirectly connected through the central discharging mechanism.
- the furnace tail air intake cylinder is covered outside the discharge end of the drum, and the furnace tail air intake cylinder is rotatably and sealedly connected to the outer wall of the central discharge mechanism.
- an air supply pipe and/or a ventilation pipe are arranged in the drum;
- One end of the air supply pipeline is communicated with the furnace tail air inlet cylinder, and the other end of the air supply pipeline is communicated with the pre-drying section and/or the follower jacket;
- the ventilation pipe communicates with the follow-up jacket and the pre-drying section, and the heating gas in the follow-up jacket is passed into the pre-drying section through the ventilation pipe for direct contact heating.
- the air supply pipeline includes an air supply main pipe and an air supply branch pipe
- the air supply branch pipe is communicated with the furnace tail air inlet cylinder
- one end of the air supply main pipe is communicated with the air supply branch pipe
- the other end of the air supply main pipe communicates with the drying section and/or the follower jacket
- the part of the air supply main pipe located in the drum has one pipe or a plurality of parallel pipes.
- the central discharging mechanism is a central screw discharging mechanism or a central piston discharging mechanism, and a turning plate is fixed at the inlet of the central discharging mechanism, and the turning plate is fixed at the inlet of the central discharging mechanism.
- the material plate is extended and fixed on the inner wall of the drum;
- the center screw discharge mechanism includes:
- a central discharging cylinder one end of the central discharging cylinder is fixed on the discharging end of the drum, and the other end is connected with the furnace tail kiln body in a rotational and sealing manner, and the central discharging cylinder is connected with the furnace tail air inlet cylinder.
- the second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
- the barrel wall discharging mechanism is a barrel wall screw discharging mechanism.
- the solid-phase conveying device is a screw conveyor, and the screw conveyor is obliquely inserted into two adjacent ones of the screw conveyors in turn from the outside of the drum.
- the material inlet of the screw conveyor is located in one of the two adjacent process sections that is close to the furnace head device, and the screw conveyor is located in one of the two adjacent process sections.
- the material outlet of the conveyor is located in the other of the two adjacent process sections which is far from the furnace head device.
- the screw conveyor includes a power part, a screw part and a cylinder, the screw part is arranged in the cylinder, and the screw part is drivingly connected with the power part , the material outlet of the screw conveyor is opened at the end of the cylinder body, and the cylinder body is not provided in the part of the screw conveyor located in the process section close to the furnace head device.
- the helical part is an intermittent helical or a continuous helical; and/or an end of the helical part close to the material outlet of the helical conveyor and the cylinder body There is a distance between the ends.
- a controller and a position switch are further included, and the power component and the position switch are both signally connected to the controller, and the position switch is arranged on the drum.
- the position switch is triggered, and the controller controls the operation of the power component, which drives the screw component to move.
- the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- the solid-phase conveying device is disposed outside the drum, and the inlet and the outlet of the solid-phase conveying device are respectively adjacent to the two corresponding solid-phase conveying devices.
- the cylinder wall of the process section is connected.
- the solid phase conveying device is a screw conveyor or a piston conveyor.
- the three-stage rotary furnace provided by the present invention includes a drum, a furnace head device, a furnace tail device, a solid phase conveying device, a follow-up jacket and an exhaust box in the furnace.
- the two ends of the drum are respectively connected with the fixed furnace head device. It is connected with the furnace tail device in rotation and sealing, and the drum can rotate continuously in the same direction.
- the interior of the drum is divided into three independent process sections from the feed end to the discharge end through the segment plate, which are pre-drying section and drying section in turn.
- the drying section and the carbonization section are indirect heating sections.
- the pre-drying section is an indirect heating section and/or a direct heating section. Heating the material, the direct heating section directly contacts the heating material by feeding the heating gas; the exhaust box in the furnace is fixed and fixed, the drum passes through the exhaust box in the furnace, and the outer wall of the drying section is connected with the exhaust box in the furnace in a rotating and sealing manner.
- the cylinder wall of the drying section is provided with a gas outlet pipe group communicating with the exhaust box in the furnace and the interior of the drying section, and the exhaust box in the furnace is provided with a second exhaust port and a fourth ash discharge port.
- the material is fed into the pre-drying section of the drum through the furnace head device, and the material is first heated indirectly and/or directly in the pre-drying section, and the indirect heating is carried out through the follower jacket of the drum wall to heat the partition wall and direct heating.
- the heating gas introduced into the pre-drying section directly contacts the material for heating, the pre-drying of the material is completed, the gas phase generated in the pre-drying section is discharged through the furnace head device, and the pre-dried solid material is moved to the drying section through the solid-phase conveying device.
- the follower jacket is indirectly heated to complete the drying of the material.
- the gas in the drying section is discharged to the exhaust box in the furnace through the gas outlet pipe group.
- the gas is discharged from the second exhaust port, and the dust is discharged from the fourth exhaust port.
- the ash discharge port is discharged, and the solid material in the drying section is moved to the carbonization section through the solid phase conveying device, and the material is indirectly heated through the follow-up jacket of the carbonization section. After carbonization, biochar and pyrolysis gas are generated, and finally discharged to the furnace tail device.
- the solid-phase conveying device Since the three process sections are completely isolated by the segmented plate, during the movement of the solid material, when the solid-phase conveying device rotates to the bottom, the solid material in the previous process section is conveyed through the solid-phase conveying device. To the next process section, you can only enter the next process section through the solid-phase conveying device. Since the solid-phase conveying device is always filled with solid-phase materials, the gas phase is not allowed to pass through. Each process section is independent of each other, realizing segmentation, Therefore, it is allowed to set different working conditions in each process section, and the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace. Residence time inside the drum. And the gas in the drying section is discharged through the exhaust box in the furnace alone, and does not need to be discharged from the furnace head device, which facilitates the independent control of the gas phase working conditions in the drying section.
- FIG. 1 is a schematic structural diagram of a three-stage rotary kiln provided by an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of a furnace tail device of a three-stage rotary kiln provided by an embodiment of the present invention
- Fig. 3 is the structural representation of the A-A section in Fig. 2;
- Fig. 4 is the structural representation of the B-B section in Fig. 2;
- FIG. 5 is a schematic structural diagram of a furnace tail device of another three-stage rotary furnace provided by an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of another furnace tail device of a three-stage rotary furnace provided by an embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of another three-stage rotary kiln provided by an embodiment of the present invention.
- Fig. 8 is the structural representation of the C-C section in Fig. 7;
- Fig. 9 is the structural representation of the D-D section in Fig. 7;
- Fig. 10 is the arrangement structure schematic diagram of the exhaust box in the furnace of the three-stage rotary kiln in Fig. 7;
- FIG. 11 is a schematic structural diagram of a third three-stage rotary kiln provided by an embodiment of the present invention.
- Fig. 12 is the structural representation of the E-E section in Fig. 11;
- FIG. 13 is a schematic structural diagram of a fourth three-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 14 is a schematic structural diagram of a fifth three-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 15 is a schematic structural diagram of a sixth three-stage rotary kiln provided by an embodiment of the present invention.
- 16 is a schematic structural diagram of a solid phase conveying device of a three-stage rotary kiln provided by an embodiment of the present invention.
- 17 is a schematic structural diagram of another solid phase conveying device of a three-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 18 is a schematic structural diagram of a burner device of a three-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 19 is a schematic structural diagram of another burner device of a three-stage rotary kiln provided by an embodiment of the present invention.
- FIG. 20 is a schematic structural diagram of yet another burner device of a three-stage rotary kiln provided by an embodiment of the present invention.
- 1 is the drum
- 2 is the follower jacket
- 3 is the furnace tail kiln body
- 31 is the discharge port
- 32 is the pyrolysis gas outlet
- 4 is the pyrolysis gas conveying pipe
- 5 is the combustion Furnace body
- 51 is the air inlet
- 52 is the second ash outlet
- 53 is the hot gas outlet
- 54 is the pyrolysis gas inlet
- 6 is the burner
- 7 is the middle partition
- 8 is the hot gas delivery pipe
- 81 is the hot gas delivery main pipe
- 82 is the hot gas conveying branch pipe
- 9 is the solid phase conveying device
- 91 is the cylinder
- 911 is the material inlet
- 912 is the material outlet
- 92 is the screw part
- 93 is the power part
- 10 is the furnace head kiln body
- 101 is the first Exhaust port
- 102 is the first ash discharge port
- 11 is the feeding mechanism
- 13 is the ventilation pipe
- 14 is the furnace tail air inlet
- the core of the invention is to provide a three-segment rotary kiln, which can effectively control the residence time of solid materials and realize the segmentation of the rotary kiln, and can complete the respective process treatments under different working conditions of each segment.
- an embodiment of the present invention provides a three-stage rotary furnace, including a drum 1, a furnace head device, a furnace tail device, a follow-up jacket 2, a solid-phase conveying device 9 and an exhaust gas in the furnace Box 20, the two ends of the drum 1 are respectively connected with the fixed furnace head device and the furnace tail device in a rotational and sealing manner, and the drum 1 can rotate continuously and slowly in the same direction;
- the discharge end is divided into three independent process sections in turn, which are pre-drying section I, drying section II and carbonization section III.
- the gas phase and solid phase are completely isolated between each process section, and the pre-drying section I is connected to the furnace head device.
- the two ends of the solid-phase conveying device 9 are connected with two adjacent process sections, and are used for solid material transportation between the two adjacent process sections;
- the follow-up jacket 2 is fixed on the cylinder wall of the drum 1, and the follow-up jacket 2 is used to introduce heating gas
- drying section II and carbonization section III are indirect heating sections
- pre-drying section I is indirect heating section and/or direct heating section
- the indirect heating section heats the material through the wall of the follower jacket 2, directly The heating section directly contacts the heating material by feeding heating gas.
- drying section II and carbonization section III are indirect heating sections
- pre-drying section I is indirect heating section and/or direct heating section.
- drying section II and carbonization section III are indirect heating sections, as shown in Fig. 1.
- Fig. 7 Fig. 10-Fig.
- the cylinder walls of drying section II and carbonization section III are fixed with follower jacket 2; if on this basis, pre-drying section I is an indirect heating section or an indirect heating section In combination with the direct heating section, the cylinder wall of the pre-drying section I is also fixedly provided with a follower jacket 2, as shown in Figures 1, 14 and 15, and the follower jackets 2 of the three process sections are preferably As shown in Figure 7, Figure 10, Figure 11, Figure 13, if the pre-drying section I is only a direct heating section, the cylinder wall of the pre-drying section I is not provided with a follow-up jacket 2.
- the material is sent into the pre-drying section I of the drum 1 through the furnace head device. Since the drum 1 is placed at a certain angle, the feed end is higher than the discharge end, and the drum 1 rotates continuously in the same direction. , the material rolls and moves from the feed end to the discharge end under the action of its own weight.
- the material is first heated indirectly and/or directly in the pre-drying section I, and the indirect heating passes through the follower jacket 2 on the wall of the drum 1.
- Heating, direct heating The heating gas introduced into the pre-drying section I directly contacts the material for heating, the pre-drying of the material is completed, the gas phase produced by the pre-drying is discharged through the furnace head device, and the pre-dried solid material is moved through the solid phase conveying device 9 to The drying section II is indirectly heated by the follower jacket 2 to complete the drying of the material.
- the gas in the drying section II is discharged to the exhaust box 20 in the furnace through the gas outlet pipe group 25. After gravity separation, the gas is discharged from the second section.
- the exhaust port 201 is discharged, the dust is discharged from the fourth ash discharge port 202, and the solid material in the drying section II is moved to the carbonization section III through the solid phase conveying device 9, and the material is indirectly carried out through the follow-up jacket 2 of the carbonization section III. Heating, the solid material is heated and decomposed under the condition of lack of oxygen to complete the carbonization treatment of the material, generate biochar and pyrolysis gas, and finally discharge it to the furnace tail device.
- the solid phase conveying device 9 Since the three process sections are completely isolated by the segmented plate 15, during the movement of the solid material, when the solid phase conveying device 9 is rotated to the bottom, the solid material in the previous process section is conveyed through the solid phase The device 9 is transported to the next process section, and can only enter the next process section through the solid-phase conveying device 9. Since the solid-phase conveying device 9 is always filled with solid-phase materials, the gas phase is not allowed to pass through, and each process section is independent of each other. Segmentation is realized, so different working conditions are allowed to be set in each process section, and the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and the conveying by controlling the solid phase conveying device 9 Operation, effectively control the residence time of solid materials in the drum 1. Moreover, the gas in the drying section II is discharged through the exhaust box 20 in the furnace alone, and does not need to be discharged from the furnace head device, which facilitates the independent control of the gas phase working conditions in the drying section II.
- the gas outlet pipe group 23 includes a vertical pipe and a horizontal pipe, the vertical pipe is fixed in the drum 1, the vertical pipe communicates with the exhaust box 20 in the furnace, the horizontal pipe communicates with the vertical pipe, and both ends of the horizontal pipe They are all communicated with the inside of the drum 1, and there is a certain distance between the horizontal pipe and the inner wall of the drum 1 to prevent the material of the drum 1 from entering the horizontal pipe.
- gas outlet pipe group 23 may also include only vertical pipes, as long as the gas in the process section can be discharged into the furnace exhaust box 20, and is not limited to the structure listed in this embodiment.
- the burner head device includes burner head kiln body 10 and a feeding mechanism 11; wherein, burner head kiln body 10 is provided with an exhaust chamber , the exhaust chamber is provided with a first exhaust port 101 and a first ash discharge port 102, the furnace head kiln body 10 is fixedly connected to the feed end of the drum 1 in a rotational and sealing manner, and the pre-drying section I is connected to the exhaust chamber.
- the chamber is connected; the feeding mechanism 11 is sealed through the furnace head kiln body 10 and extends into the pre-drying section I, and the feeding mechanism 11 is provided with a feeding port.
- the material enters the feeding mechanism 11 through the feeding port, and the feeding mechanism 11 transports the material to the pre-drying section I, and the gas in the pre-drying section I enters the exhaust chamber.
- An exhaust port 101 is discharged, and dust is discharged from the first dust discharge port 102 .
- the drum 1 and the furnace head kiln body 10 are communicated through the variable diameter section 23, the feed end of the drum 1 and the furnace head
- One of the kiln bodies 10 is fixedly connected to one end of the variable diameter section 23, and the feed end of the drum 1 and the other of the furnace head kiln body 10 are connected in a rotational and sealing manner with the other end of the variable diameter section 23;
- the diameter is smaller than the outer diameter of the remaining shaft segments of the drum 1 .
- the feed end of the drum 1 is fixedly connected to one end of the variable diameter section 23, and the other end of the variable diameter section 23 is connected to the furnace head
- the kiln body 10 is connected in a rotationally sealed manner.
- the drum 1 and the variable diameter section 23 rotate together relative to the furnace head kiln body 10 which is fixedly arranged.
- variable diameter section 23 is fixedly connected to the furnace head kiln body 10 , and the other end of the variable diameter section 23 is connected to the feed end of the drum 1 in a rotational and sealing manner.
- the variable diameter section 23 and the furnace head kiln body 10 are integrated and fixed, and the drum 1 rotates relative to the variable diameter section 23 and the furnace head kiln body 10 .
- the feed end of the drum 1 may not be provided with the variable diameter section 23.
- the feed end of the drum 1 is directly inserted into the furnace head kiln body 10, and the cylinder wall of the feed end is connected to the furnace head kiln body 10. Rotate the sealing connection, but the sealing surface is larger than that provided with the reducing section 23 .
- FIG. 19 when the feed end of the drum 1 is rotatably connected to the diameter-reducing section 23, the feeding end of the drum 1 is rotatably matched with the cylinder wall of the diameter-changing section 23 through the conical surface 26, and the conical surface A gasket is arranged between 26 and the cylindrical wall of the reducing section 23 .
- the sealing structure has good structural stability and long service life.
- the furnace head kiln body 10 when the furnace head kiln body 10 is rotatably connected with the diameter reducing section 23, the furnace head kiln body 10 can also be rotatably matched with the cylinder wall of the reducing diameter section 23 through the conical surface 26. Gaskets are provided between the walls. The stability and service life of the sealing structure are also improved.
- the part of the furnace head kiln body 10 for rotating and cooperating with the diameter reducing section 23 is perpendicular to the axis of the reducing diameter section 23 .
- the vertical surface, the vertical surface and the cylindrical wall of the reducing section 23 are sealed by the sealing member 24 .
- the position where the feeding end of the drum 1 is used to rotate and cooperate with the diameter-reducing section 23 is a vertical plane perpendicular to the axis of the diameter-changing section 23, and the vertical plane
- the cylindrical wall of the reducing section 23 is sealed by a seal 24 .
- the furnace tail device is optimized.
- the furnace tail device includes a furnace tail kiln body 3, and the furnace tail kiln body 3 is provided with a pyrolysis gas outlet 32 and a discharge port 31.
- the kiln body 3 is fixedly connected with the discharge end of the drum 1 directly or indirectly in a rotational and sealing manner.
- the wall of the discharge end of the drum 1 is connected in rotation through a sealing member, and the furnace end kiln body 3 is directly or indirectly connected with the carbonization section III.
- the drum 1 rotates in a single direction relative to the stationary furnace tail device, the solid materials and pyrolysis gas in the carbonization section III enter the furnace tail kiln body 3, and the solid materials and pyrolysis gas enter the furnace tail kiln body 3.
- the pyrolysis gas is discharged through the pyrolysis gas outlet 32 , and the solid material is discharged from the discharge outlet 31 .
- the furnace tail kiln body 3 realizes the discharge of the solid material in the drum 1 and the discharge of the gas phase in the carbonization section III.
- the three-stage rotary furnace further includes a hot blast stove and a hot blast conveying assembly, and the hot blast stove is used for combustion to generate heating gas.
- the hot blast stove is provided with There is a hot air outlet 53; the hot air outlet 53 communicates with the follower jacket 2 through the hot air conveying component, or the hot air outlet 53 communicates with the follower jacket 2 and the pre-drying section I through the hot air conveying component.
- the heating gas generated by the combustion in the hot blast stove is transported into the follower jacket 2 through the hot blast conveying component to heat the partition wall of the material, or the heating gas generated by the combustion of the hot blast stove is transported into the follower jacket 2 and the preheater through the hot blast conveying component.
- the drying section I the direct contact heating of the material and the heating of the partition wall are carried out.
- the hot blast stove includes a combustion furnace body 5 and a burner 6, the combustion furnace body 5 is provided with an air inlet 51, a hot gas outlet 53 and a second ash discharge port 31, and the burner 6 and the combustion furnace body 5 are provided.
- the burner 6 can use natural gas, biomass, fuel oil, etc. as fuel;
- the air inlet 51 is used to introduce oxygen-containing gas to participate in the combustion reaction;
- the conveying components are connected, and are used to pass the heating gas generated by the combustion in the combustion furnace body 5 into the follower jacket 2 and/or the pre-drying section I, and participate in the indirect heating and/or direct heating of the materials in the drum 1 .
- the burner 6 works, and combustion occurs in the combustion furnace body 5 to generate heating gas, and the heating gas is passed into the follower jacket 2 as a heating medium, or into the follower jacket 2 and the pre-drying section I at the same time. , involved in indirect heating and/or indirect heating of materials.
- the pyrolysis gas outlet 32 of the furnace tail kiln body 3 is communicated with the combustion furnace body 5 through the pyrolysis gas conveying pipe 4, which is used to pass the pyrolysis gas in the furnace tail kiln body 3 into combustion.
- the furnace body 5 burns.
- the pyrolysis gas and waste in the drum 1 enter the furnace tail kiln body 3 from the discharge end of the drum 1 for separation, and the pyrolysis gas enters the combustion furnace body 5 through the pyrolysis gas outlet 32 and the pyrolysis gas conveying pipe 4 Inside, the solid waste is discharged through the discharge port 31, the air inlet 51 of the combustion furnace body 5 is fed with oxygen-containing gas, mixed with the pyrolysis gas, the burner 6 ignites the pyrolysis gas for combustion, and the hot gas generated by the combustion is discharged from the hot gas outlet 53. And enter the hot air conveying assembly, and then enter the follow-up jacket 2, or enter the follow-up jacket 2 and the pre-drying section I at the same time. It can be seen that the energy consumption of the pyrolysis gas in the drum 1 is used to reduce the energy consumption.
- the pyrolysis gas conveying pipe 4 is arranged in the combustion furnace body 5 , one end of the pyrolysis gas conveying pipe 4 is communicated with the pyrolysis gas outlet 32 , and the other end is in communication with the pyrolysis gas outlet 32 . penetrate into the interior of the combustion furnace body 5 .
- the pyrolysis gas conveying pipe 4 By integrating the pyrolysis gas conveying pipe 4 in the combustion furnace body 5, the pyrolysis gas separated in the furnace end kiln body 3 can be conveniently introduced directly into the combustion furnace body 5 for combustion, the pyrolysis gas transportation distance is short, and the pyrolysis gas
- the gas conveying pipe 4 is located in the combustion furnace body 5, which ensures that the temperature of the high-temperature pyrolysis gas is basically unchanged, and the pyrolysis gas is dedusted at high temperature, so as to prevent the pyrolysis gas from coking in the pipeline.
- the pyrolysis gas conveying pipe 4 is horizontally arranged on the top of the combustion furnace body 5 and bent downward in an arc shape, the upper end is connected with the pyrolysis gas outlet of the furnace end kiln body 3, and the lower end is arranged close to the air inlet 51, which is conducive to the Oxygen gas mixes quickly.
- the pyrolysis gas conveying pipe 4 can also be externally connected to the combustion furnace body 5 and the furnace tail kiln body 3, as shown in FIG.
- the combustion furnace body 5 is also provided with a middle partition plate 7, and the middle partition plate 7 is blocked and arranged between the air inlet 51 and the hot gas outlet 53 to divide the combustion furnace body 5 into a combustion area and a The hot gas discharge area, the combustion area and the upper part of the hot gas discharge area communicate with each other.
- the pyrolysis gas is passed into the combustion area, the second ash discharge port 52 is located in the combustion area, the pyrolysis gas is burned in the combustion area, the generated dust is discharged from the second ash discharge port 52, and the generated high-temperature hot gas flows from the upper part of the combustion area to the hot gas
- the discharge area is then discharged into the hot air conveying assembly through the hot air outlet 53, and finally enters the follower jacket 2 or enters the follower jacket 2 and the pre-drying section I at the same time.
- the combustion area in the combustion furnace body 5 is separated from the hot gas discharge area by the middle partition plate 7 , so that the pyrolysis gas can be prevented from entering the combustion furnace body 5 and then directly discharged from the hot gas outlet 53 , and at the same time, dust can be prevented from entering the hot gas outlet 53 .
- the lower part of the combustion furnace body 5 is funnel-shaped, and the second ash discharge port 52 is arranged at the lower end of the funnel-shaped.
- this embodiment provides a specific hot air conveying component and a discharging method of the carbonization section III.
- the outer peripheral wall of the material end is connected by rotation and sealing, and the furnace tail kiln body 3 is directly connected with the carbonization section III through the open discharge end;
- the hot air conveying component is the hot air conveying pipe 8, which specifically includes the hot air conveying main pipe 81 and the hot air conveying branch pipe 82, the hot air conveying
- the main pipe 81 is connected with the hot gas outlet 53 in a rotational and sealing manner, that is, the main pipe 81 for hot gas conveying is connected in a rotational and sealing manner with the shell walls of the combustion furnace body 5 and the kiln body 3 at the end of the furnace.
- One end of 81 is communicated with the combustion furnace body 5, and the other end is closed; the two ends of the hot gas conveying branch pipe 82 are fixedly connected with the hot gas conveying main pipe 81 and the follower jacket 2 set on the drum 1 respectively, and the hot gas conveying branch pipe 82 is located in the furnace tail kiln. body 3.
- the follower jacket 2 is fixed to the outer wall of the drum 1, and one end of the hot gas conveying branch pipe 82 is in fixed communication with the end of the follower jacket 2. Therefore, the hot gas conveying main pipe 81 is supported and fixed by the hot gas delivery branch pipe 82 .
- the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate relative to the kiln body 3 at the end of the furnace, and the pyrolysis gas and biochar in the carbonization section III directly pass through the open discharge end. It is discharged into the furnace tail kiln body 3, and the hot gas in the combustion furnace body 5 enters the follower jacket 2 through the hot gas conveying pipe 8. Since both the hot gas delivery main pipe 81 and the hot gas delivery branch pipe 82 are located in the combustion furnace body 5 and the furnace tail kiln body 3, the heat loss during the hot gas delivery process is reduced. In addition, the material in the drum 1 is indirectly heated through the hot air conveying main pipe 81, which improves the heating efficiency.
- the length of the hot gas conveying main pipe 81 is set as required. If it needs to be communicated with the pre-drying section I and/or the follower jacket 2, the length of the hot air conveying main pipe 81 can be lengthened and extended to the pre-drying section I.
- the hot gas conveying main pipe The part of 81 located in the drum 1 has one tube or a plurality of tubes in parallel, specifically, there may be two, three, four or more tubes. If there are multiple parallel tubes, one end of the multiple tubes is assembled into one tube and then connected to the hot gas outlet 53 of the combustion furnace body 5 in a rotary and sealing manner. The root canal extends into the pre-drying section I.
- the hot gas conveying main pipe 81 is in communication with the pre-drying section I, the end of the hot gas conveying main pipe 81 that extends into the pre-drying section I is open to allow the hot air to participate in direct contact heating; if the hot gas conveying main pipe 81 extends into the pre-drying section I One end of the air conditioner is open and communicated with the follower jacket 2, then the indirectly heated gas in the follower jacket 2 enters the hot gas conveying main pipe 81, and then the heated gas enters the pre-drying section I for direct contact heating, and finally The gas in the pre-drying section I enters the furnace head device and is discharged; if the end of the hot gas conveying main pipe 81 extending into the pre-drying section I is closed and communicated with the follower jacket 2, the heated gas in the hot gas conveying main pipe 81 enters the follower. In the movable jacket 2, together with the gas in the movable jacket 2, it is discharged into the furnace head device through the movable jacket 2.
- the number of the hot gas conveying branch pipes 82 is multiple, and the hot gas conveying branch pipes 82 are distributed radially.
- the hot gas conveying branch pipes 82 are evenly arranged along the conical surface and have an umbrella-shaped structure.
- the hot gas delivery branch pipes 82 are evenly arranged along a plane perpendicular to the axis of the hot gas delivery main pipe 81 .
- the umbrella-shaped hot gas conveying pipe 8 has a stable structure, and the hot gas conveying branch pipe 82 is preferably a straight pipe with a short conveying path, which is convenient for the hot gas conveying branch pipe 82 to be in fixed communication with the end of the follower jacket 2 .
- the hot gas transport branch pipe 82 can also be an arc-shaped pipe, a bent pipe, etc., as long as the hot gas transport branch pipe 82 can be in fixed communication with the follower jacket 2 .
- this embodiment provides another specific hot air conveying component and the discharging method of carbonization section III.
- the outer peripheral wall of the discharge end of the drum 1 is connected in rotation and sealing, and the furnace tail kiln body 3 and the carbonization section III are directly connected through the open discharge end;
- the hot gas delivery branch pipe 82 Different from the hot gas delivery main pipe 8 in FIGS. 2 to 4 , the hot gas delivery branch pipe 82 in this embodiment is located in the drum 1, and one end of the hot gas delivery branch pipe 82 is fixedly connected with the hot gas delivery main pipe 81. The other end communicates with the follower jacket 2, that is, the other end of the hot gas conveying branch pipe 82 is fixed to the inner wall of the drum 1, and communicates with the follower jacket 2 through the opening on the inner wall.
- the hot gas conveying main pipe 81 is supported and fixed by the hot gas conveying branch pipe 82.
- the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate relative to the kiln body 3 at the end of the furnace.
- the pyrolysis gas and biochar are directly discharged through the open discharge end and enter into the kiln body 3 at the end of the furnace.
- FIG. 1 and FIG. 13 when one end of the hot gas delivery main pipe 81 is communicated with the combustion furnace body 5 and the other end is closed, the hot gas in the combustion furnace body 5 first passes through the hot gas delivery main pipe 81 , and then is transported through the hot gas delivery branch pipe 82 . into the follower jacket 2 for indirect heating. Since most of the hot gas delivery main pipe 81 and the hot gas delivery branch pipe 82 are located in the rotary kiln, the heat loss in the hot gas delivery process is reduced.
- the hot gas delivery main pipe 81 when one end of the hot gas delivery main pipe 81 is communicated with the combustion furnace body 5, and the other end extends into the pre-drying section I, and communicates with the pre-drying section I and/or the follower jacket 2, the hot gas delivery main pipe 81
- the part located in the drum 1 has one tube or a plurality of parallel tubes, specifically two, three, four and more tubes. If there are multiple parallel tubes, one end of the multiple tubes is assembled into one tube and then connected to the hot gas outlet 53 of the combustion furnace body 5 in a rotary and sealing manner.
- the root canal extends into the pre-drying section I.
- the hot gas delivery main pipe 81 extends into the pre-drying section I, one end is open, so that the hot gas can participate in direct contact heating; Then the heating gas directly enters the pre-drying section I through the hot gas delivery main pipe 81, and the heating gas that enters the follower jacket 2 through the hot gas delivery branch pipe 82 enters the hot gas delivery main pipe 81 after the indirect heating is completed, and then enters the pre-drying.
- Direct contact heating is carried out in section I, and finally the gas in pre-drying section I enters the furnace head device and is discharged;
- the heating gas in the delivery main pipe 81 enters the follower jacket 2, and is discharged into the furnace head device through the follower jacket 2 together with the heating gas entering the follower jacket 2 through the hot gas delivery branch pipe 82.
- the hot gas conveying pipe 8 Since the hot gas conveying pipe 8 is located in the drum 1, the material can be heated by the partition wall during the hot gas conveying in the hot air conveying pipe 8, which further improves the heating efficiency.
- the number of hot gas conveying branch pipes 82 in the above embodiment is multiple.
- the axes of the plurality of hot gas conveying branch pipes 82 are located in the same cross section of the drum 1 and are arranged in a radial shape, which can improve its structural stability. , and the conveying path is short.
- the plurality of hot gas conveying branch pipes 82 can also be arranged arbitrarily, as long as they can be fixed to the drum 1 and communicate with the follower jacket 2 . If the hot gas delivery main pipe 81 has a plurality of pipes, each pipe communicates with the follower jacket 2 through a hot gas delivery branch pipe 82 .
- this embodiment provides another material discharging method and hot air conveying component of the carbonization section, wherein the hot air conveying component is the same as the hot air shown in FIGS. 1 , 2 , 13 and 14 above.
- the conveying components are the same, the difference is that the discharge end of the drum 1 is closed, and the furnace tail kiln body 3 is connected with the outer peripheral wall of the discharge end of the drum 1 in a rotary and sealing manner; the furnace tail kiln body 3 and the carbonization section III pass through the cylinder wall discharge mechanism 19 is connected; the cylinder wall discharge mechanism 19 is inserted obliquely into the carbonization section III from the outside of the drum 1, and passes through the discharge end, the inlet of the cylinder wall discharge mechanism 19 is located in the carbonization section III, and the cylinder wall discharge mechanism 19 is in the carbonization section III.
- the outlet is located in the kiln body 3 at the end of the furnace.
- the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate together, and the pyrolysis gas and solid waste in the carbonization section III are discharged through the cylinder wall discharge mechanism 19 and enter the furnace tail kiln body 3, where the gas and solid are separated.
- the pyrolysis gas enters the combustion furnace body 5 for combustion, and the generated hot gas is transported to the hot gas transport branch pipe 82 through the hot gas transport main pipe 81, and finally enters the follower jacket 2 for indirect heating of materials.
- the hot air conveying main pipe 81 can be extended into the drum 1 to participate in the direct contact heating of the material.
- Controllable discharge of pyrolysis gas and solid waste in the carbonization section III is achieved through the cylinder wall discharge mechanism 19 .
- the discharging end of the drum 1 is open, and the hot blast stove without the discharging mechanism 19 on the wall is uncontrollable.
- a ventilation pipe 13 is also provided in the drum 1;
- the heating gas in the follower jacket 2 is passed into the pre-drying section I through the ventilation pipe 13 for direct contact heating.
- the present embodiment provides another hot air conveying assembly
- the hot air conveying assembly includes a furnace tail air intake duct 14 and a hot gas conveying pipe 8 , wherein the furnace tail air intake duct 14 is fixed.
- the furnace tail air inlet 14 is connected with the outer peripheral wall of the drum 1 close to the discharge end in a rotational and sealing manner, the furnace tail air inlet 14 is communicated with the follower jacket 2, and the furnace tail air inlet 14 is provided with a hot gas inlet 142 and a third ash discharge port 141 , the hot gas inlet 142 is communicated with the hot gas outlet 53 of the combustion furnace body 5 through the hot gas conveying pipe 8 .
- this hot air conveying assembly differs from the furnace tail air intake duct 14 and the above hot air conveying assembly.
- the hot air conveying pipe 8 is located outside the combustion cylinder body 5, the furnace head kiln body 3 and the drum 1, that is, the heating gas of the combustion furnace body 5
- the heating gas of the combustion furnace body 5 is first passed into the furnace tail air inlet 14 through the hot gas conveying pipe 8, and then the hot gas is passed into the furnace tail air intake tube 14.
- this embodiment provides a discharging method of the carbonization section III.
- the open discharge end is directly connected, the furnace tail air inlet 14 is sealed and sleeved on the outer wall of the drum 1, the furnace tail air intake 14 is fixed, and the combustion furnace body 5 is connected to the hot gas of the furnace tail air intake 14 through the hot gas conveying pipe 8.
- the inlet is communicated, and the furnace tail air inlet 14 is communicated with the end of the follower jacket 2 .
- this embodiment provides another discharging method of carbonization section III, in which the discharging end of the drum 1 is closed and the kiln body 3 at the end of the furnace and the The outer peripheral wall of the discharge end of the drum 1 is connected in a rotary and sealing manner, and the furnace tail kiln body 3 is communicated with the carbonization section III through the cylinder wall discharge mechanism 19; And through the discharge end, the inlet of the cylinder wall discharge mechanism 19 is located in the carbonization section III, and the outlet of the cylinder wall discharge mechanism 19 is located in the furnace tail kiln body 3 .
- the rest of the structure such as the setting of the furnace tail gas inlet duct 14 and the follower jacket 2, etc., are the same as those shown in FIG. 6 .
- this embodiment provides another method for discharging material of carbonization section III.
- the discharging method of drum 1 The end is closed, the discharge end of the drum 1 is fixed with a central discharge mechanism 17, and the furnace tail kiln body 1 is connected with the central discharge mechanism 17 to achieve indirect rotary sealing between the furnace tail kiln body 3 and the discharge end of the drum 1. Connection, the furnace tail kiln body 3 and the carbonization section III are indirectly connected through the central discharge mechanism 19;
- the drum 1 and the central discharge mechanism 17 rotate together, and the biochar and pyrolysis gas in the carbonization section III are transported to the furnace tail kiln body 3 through the central discharge mechanism 17, and the gas-solid separation in the furnace tail kiln body 3
- the pyrolysis gas enters the combustion furnace body 5 (not shown in FIG. 7 ) for combustion, and the generated heating gas is introduced into the furnace tail air inlet 14 through the hot gas delivery pipe 8 (not shown in FIG. 7 ). After that, the heating gas Enter the follower jacket 2.
- the furnace tail air intake duct 14 is covered outside the discharge end of the drum 1, and the two sides of the furnace tail air intake duct 14 are respectively connected to the cylinder wall of the discharge end of the drum 1 and the outer wall of the central discharge mechanism 17 in a rotational and sealing manner.
- the discharge end of the drum 1 can be covered in the furnace tail air intake duct 14 to maintain the temperature of the discharge end, and the rotating sealing surface of the furnace tail air intake duct 14 and the central discharge mechanism 17 is relatively small, which is beneficial to seal.
- both sides of the furnace tail air intake cylinder 14 can also be connected to the cylinder wall of the discharge end of the drum 1 in a rotational and sealing manner, but the discharge end of the drum 1 is partially exposed to the outside, which is not conducive to heat preservation, and the two ends of the furnace tail air intake cylinder 14 The rotating sealing surface is larger.
- the drum 1 is provided with an air supply pipe 22 and/or a ventilation pipe 13.
- one end of the air supply pipe 22 is connected to the furnace tail air intake cylinder 14 , and the other end extends into the pre-drying section I, and is connected with the pre-drying section I and/or the follower jacket 2 Connected.
- the air supply pipeline 22 is communicated with the pre-drying section I, the heating gas in the furnace tail air inlet 14 is directly passed into the pre-drying section I through the air supply pipeline 22 for direct contact heating.
- the pre-drying section I is a direct heating section or The combination of the direct heating section and the indirect heating section; when the end of the air supply pipe 22 extending into the pre-drying section I is only connected with the follower jacket 2, the heating gas participating in the indirect heating in the gas supply pipe 22 enters the follower jacket 2 Inside, it is discharged to the furnace head device through the follower jacket 2.
- the pre-drying section I is an indirect heating section; Then the gas supply pipeline 22 introduces the heating gas into the pre-drying section I for direct contact heating, and the heating gas participating in the indirect heating in the follower jacket 2 enters the gas supply pipeline 22, and then enters the pre-drying section I and continues to participate in the direct contact heating.
- the pre-drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
- the air supply pipe 22 is arranged in the drum 1, and when the heating gas passes through the air supply pipe 22, the material in the drum 1 can be indirectly heated through the air supply pipe 22, making full use of the heat and improving the heating efficiency;
- the ventilation pipe 13 communicates with the follower jacket 2 and the pre-drying section I, and the heating gas in the follower jacket 2 is passed into the pre-drying section I through the ventilation pipe 13 for direct contact heating.
- the heating gas in the furnace tail air inlet duct 14 first enters the follower jacket 2, and then enters the pre-drying section I.
- the pre-drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
- the air supply pipe 22 and the ventilation pipe 13 can be installed at the same time, so that the heating gas enters the pre-drying section I through two paths, one path enters the pre-drying section I through the furnace tail air inlet duct 14 and the air supply pipe 22, and the other path passes through the furnace tail air inlet duct. 14.
- the follower jacket 2 and the ventilation pipe 13 enter the pre-drying section I.
- the air supply pipe 22 and the ventilation pipe 13 may also be provided independently. As long as the heating gas can be passed into the pre-drying section I to directly contact the heating material.
- the air supply pipe 22 includes an air supply main pipe 222 and an air supply branch pipe 221 , the air supply branch pipe 221 is communicated with the furnace tail air inlet 14 , and one end of the air supply main pipe 222 is connected with the air supply branch pipe 221 Communication, the other end of the air supply main pipe 222 is communicated with the pre-drying section I and/or the follower jacket 2, and the air supply main pipe 222 has one pipe or multiple parallel pipes, specifically two, three, four, etc. Multiple tubes.
- the follower jacket 2 is communicated with the air supply main pipe 222 , preferably, the position of the follower jacket 2 close to the feed end is communicated with the air supply main pipe 222 .
- the heated gas in the furnace tail air inlet tube 14 enters the air supply branch pipe 221 through the opening on the cylinder wall of the drum 1, and then enters the air supply main pipe 222.
- the gas enters the pre-drying section I through the gas supply main pipe 222 for direct contact heating. If one end of the air supply main pipe 222 that extends into the pre-drying section I is open and communicates with the follower jacket 2, the heating gas will enter the pre-drying section I through the air supply main pipe 222 for direct contact heating, and the follower jacket will be heated at the same time.
- the heating gas in 2 that participates in the indirect heating is discharged into the gas supply main pipe 222, and finally enters the pre-drying section I, continues to participate in the direct contact heating, and finally is discharged to the furnace head device together with the gas in the pre-drying section I. If the end of the air supply main pipe 222 that extends into the pre-drying section I is closed and communicated with the follower jacket 2, the heating gas participating in the indirect heating in the air supply main pipe 222 enters the follower jacket 2, and then flows from the follower jacket 2. Sleeve 2 is discharged to the burner unit.
- the number of the air supply branch pipes 221 may be one or more, and the multiple air supply branch pipes 221 are preferably communicated with the air supply main pipe 222 in a radial shape, so as to improve the air supply uniformity. As shown in FIG. 12 , if the air supply main pipe 222 has a plurality of pipes, each of the pipes is communicated with one air supply branch pipe 221 respectively.
- the center discharge mechanism 17 is a center screw discharge mechanism or a center piston discharge mechanism, and the inlet of the center discharge mechanism 17 is fixed with a flipper.
- the material plate 18, the plate surface of the turning plate 18 is parallel to the axis of the drum 1, the turning plate 18 is extended and fixed on the inner wall of the drum 1, the turning plate 18, the central discharging mechanism 17 and the drum 1 rotate together;
- the discharge mechanism includes a central discharge cylinder, a central screw and a second power component. One end of the central discharge cylinder is fixed to the discharge end of the drum 1, and the other end is connected with the furnace tail kiln body 3 in a rotational and sealing manner.
- the furnace tail air inlet cylinder 14 is connected in a rotary and sealing manner, the central discharge cylinder is provided with an inlet and an outlet, the inlet is opened on the cylinder wall, and the outlet is preferably set at the end of the central discharge cylinder, the central discharge cylinder is connected with the drum 1 and the turning plate 18. Rotate together as a whole; the central helical rotation is arranged on the central discharging cylinder; the second power component is drivingly connected with the central helical for driving the central helical to rotate relative to the central discharging cylinder.
- the drum 1, the turning plate 18 and the central discharging cylinder rotate together, and the turning plate 18 pockets the material in the drum 1 and guides it into the inlet of the central discharging cylinder, and the second power component works , drive the central screw to rotate, and transport the material to the furnace tail kiln body 3, and the gas in the carbonization section III can also enter the furnace tail kiln body 3 through the central screw discharge mechanism.
- the discharge of the drum 1 is controlled by the start and stop of the second power component, and the controllable discharge is realized.
- the central piston discharge mechanism realizes the conveying of materials through the reciprocating movement of the piston, which will not be described in detail here.
- the barrel wall discharging mechanism 19 is a barrel wall screw discharging mechanism, and the barrel wall screw discharging mechanism controls the discharging through screw rotation.
- the screw discharge mechanism of the barrel wall has the same structure and arrangement as the screw discharge machine in the present application.
- the solid phase conveying device 9 is a screw conveyor, and the screw conveyor is inserted obliquely from the outside of the drum 1 into two adjacent process sections corresponding to the screw conveyor, and passes through Segmented plate 15, the material inlet 911 of the screw conveyor is located in a process section near the furnace head device in the two adjacent process sections, that is, in the previous process section, the material outlet 912 of the screw conveyor is located in the adjacent two process sections In another process section of the section away from the furnace head device, that is, in the next process section.
- the screw conveyor works, and transport the material from the material inlet 911 of the screw conveyor to the material outlet 912 in the next process section, and finally enter the downstream process section , to complete the transportation of solid phase materials between two adjacent process sections.
- the screw conveyor Since the screw conveyor is obliquely inserted into two adjacent process sections, it is equivalent to that the material is transported between the two adjacent process sections inside the drum 1. In the process of conveying the material by the screw conveyor, the material It does not leave the inside of the drum 1, therefore, the heat dissipation of the material is reduced, and the heat loss is reduced.
- the screw conveyor can also be installed on the outside of the drum 1 as a whole, and the material inlet 911 and the material outlet 912 are respectively connected to the two process sections.
- the material is conveyed between the two process sections, the material is separated from the drum 1 and the material Heat dissipation is fast, resulting in heat loss.
- the screw conveyor includes a cylinder body 91, a screw part 92 and a power part 93, wherein the cylinder body 91 is sealed and inserted into two adjacent process sections of the drum 1 from the outside of the drum 1 in an oblique manner, And seal through the segment plate 15 between the two process sections, the material inlet 911 of the cylinder 91 is located in the previous process section, and the material outlet 912 of the cylinder 91 is located in the next process section; the screw part 92 is arranged in the cylinder Inside the body 91, it rotates relative to the cylinder body 91 to move the material from the material inlet 911 to the material outlet 912; the power part 93 is located outside the drum 1, and the power part 93 is drivingly connected with the screw part 92 to drive the screw part 92 to rotate.
- the outer portion of the screw member 92 of the screw conveyor located in the previous process section is not provided with a cylinder 91 . That is, the part of the screw conveyor that penetrates into the previous process section is not provided with the cylinder 91, so that the screw part 92 located in the previous process stage is completely exposed to the drum 1, the screw part 92 is directly in contact with the material, and the material wraps the screw part 92.
- This setting is because the material (such as sludge) may have stickiness or plasticity, and may stick and block when entering the material inlet 911 of the screw conveyor. Therefore, remove the cylinder 91 at the position of the material inlet 911 and directly pass the exposed
- the spiral part 92 is used for conveying, which avoids bonding and blockage, and makes the material conveying smoother and more reliable.
- the material outlet 912 is opened on the end face of the cylinder 91 away from the power part 93 , that is, the end of the cylinder 91 away from the power part 93 is completely open, so that the axis of the material outlet 912 is connected to the cylinder 91 .
- the axes of the body 91 are coincident, which is more favorable for the material to be discharged and cleaned from the cylinder body 91 to avoid clogging.
- the helical part 92 in the cylinder 91 is an intermittent helical, and/or there is a distance between the end of the helical part 92 away from the power part 93 and the material outlet 912 .
- the screw member 92 is an intermittent screw, a filler space is formed between two adjacent helices, and the material blocks the cylinder 91 in the filler space, so that the screw member 92 is transporting Both the material and the state of stopping the conveying of the material hinder the passage of the gas phase, so as to ensure the independence between each process section and not affect the process of each process section.
- This distance can form a packing space, and the material can block the cylinder 91 in the packing space, which can also play the role of the screw member 92 in conveying materials and stopping. In the state of conveying the material, it hinders the passage of the gas phase, which ensures the independence of each process section and does not affect the process of each process section.
- the screw conveyor rotates with the drum 1 to the upper position of the drum 1, since the screw conveyor is separated from the material in the drum 1, the cylinder 91 can be kept blocked by the material retained in the screw conveyor to achieve gas phase isolation. effect.
- the screw conveyor can continue to run. During the rotation of the screw conveyor from the top to the bottom, the materials retained in the screw conveyor continue to be transported, which can meet the blocking requirements during this period of time.
- the screw conveyor can also stop running, and the remaining materials can be stopped to meet the blocking requirements.
- the spiral part 92 can also be a continuous spiral, and the material is filled in the spiral channel of the continuous spiral, which can also block the cylinder 91 and prevent the gas phase from passing through.
- the power component 93 is an electric motor or a hydraulic motor.
- the electric motor or hydraulic motor is connected to the screw member 92 through a reducer, so that the screw member 92 has a suitable speed, as long as the screw member 92 can be driven. It is only necessary to rotate, and is not limited to the form listed in this embodiment.
- the screw conveyor also includes a controller and a position switch, the power component 93 and the position switch are both connected to the controller signal, and the position switch is arranged on the drum 1.
- the position switch is triggered, the controller controls the operation of the power part 93, and the power part 93 drives the screw part 92 to move.
- the purpose of this setting is: when the screw conveyor rotates to the high position with the drum 1, there is no material in the material inlet 911, and the screw part 92 may be idling, causing the material in the screw part 92 to be transported to the next process section, while the material inlet 911 Since there is no material, the material in the spiral part 92 may be emptied or the material may not fill the spiral part 92 although it is not emptied, and a gas channel is formed in the spiral part 92, so that the gas phase communicates between the process sections. Air pressure difference, gas phase flow occurs between process sections, which affects the process purpose and effect of segmented treatment.
- the controller controls the power part 93 to stop running, and the screw part 92 does not rotate, and the screw conveyor does not convey the material, so that the material remains in the cylinder 91, and the cylinder 91 is blocked to further play the role of gas phase isolation.
- the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- the outer wall of the drum 1 is provided with a shielding piece or an induction piece of a photoelectric switch or a magnetic induction switch.
- the controller controls the operation of the power part, and the power part drives the screw part 92 to rotate for material conveying.
- the solid-phase conveying device 9 can also be arranged outside the drum 1 in this embodiment.
- the inlet and the outlet of the solid-phase conveying device 9 They are respectively connected with the barrel walls of the two adjacent process sections of the solid-phase conveying device 9, but there will be heat loss in this arrangement.
- the solid-phase conveying device 9 can be a screw conveyor or a piston conveyor, and the piston conveyor is a piston type, and the material is pushed by the reciprocating movement of the piston.
- the furnace tail kiln body and the combustion furnace body are optimized.
- the furnace tail kiln body 3 and the combustion furnace body 5 are integrated into an integrated structure, and the furnace tail kiln body 3 and the combustion furnace body are integrated
- the adjacent shell walls of the body 5 share one.
- the pyrolysis gas outlet 54 and the hot gas outlet 53 are both arranged on the shell wall shared by the furnace end kiln body 3 and the combustion furnace body 5, and the hot gas outlet 53 is communicated with the follower jacket 2 through the hot air conveying component, or is connected with the follower clip at the same time.
- the jacket is communicated with the pre-drying section I, and the pipe wall of the hot gas conveying pipe 8 is connected with the hot air outlet 53 in a rotational and sealing manner.
- the furnace tail kiln body 3 and the combustion furnace body 5 into an integrated structure not only simplifies the structure, but also the pyrolysis gas in the furnace tail kiln body 3 directly enters the pyrolysis furnace body 5 through the opening on the common shell wall.
- the conveying path of the pyrolysis gas is shortened, and the pyrolysis gas is always transported in the furnace end kiln body 3 and the combustion furnace body 5, thereby reducing heat loss.
- the hot gas transport pipe 8 is arranged inside the furnace tail kiln body 3, the axis of the hot gas transport pipe 8 coincides with the axis of the drum 1, the distance of the hot gas transport pipe 8 is shortened, and the heat loss during the hot gas transport process is reduced.
- the hot gas delivery pipe 8 rotates together with the drum 1, and the hot gas delivery pipe 8 is specifically connected with the hot gas outlet 53 in a rotational and sealing manner through a sealing member.
- the hot gas in the combustion furnace body 5 is passed into the follower jacket 2 , the fixed jacket 12 and/or the drum 1 through the hot gas conveying pipe 8 .
- the furnace tail kiln body 3 and the combustion furnace body 5 are separated structures, and the adjacent shell walls of the furnace tail kiln body 3 and the combustion furnace body 5 are two separate shell walls,
- the pyrolysis gas outlet 54 is arranged on the side shell wall of the furnace body 3 close to the combustion furnace body 5, and the pyrolysis gas inlet and the hot gas outlet 53 of the combustion furnace body 5 are arranged on the combustion furnace body 5 close to the furnace end kiln body 3.
- One end of the pyrolysis gas delivery pipe 4 penetrates the outside of the combustion furnace body 5 and communicates with the pyrolysis gas outlet 54, and the pipe wall of the hot gas delivery pipe 8 is adjacent to the combustion furnace body 5 and the furnace end kiln body 3
- the two shell walls are sealed and connected in rotation, and the hot gas conveying pipe 8 is relatively statically arranged with the drum 1 .
- the furnace tail kiln body 3 and the combustion furnace body 5 are set as a separate structure, which is communicated through the pyrolysis gas conveying pipe 4, and the pipe section of the pyrolysis gas conveying pipe 4 exposed to the outside of the combustion furnace body 5 is shorter, which shortens the pyrolysis gas. Conveyor path reduces heat loss.
- the pipe section of the hot gas delivery pipe 8 exposed to the outside of the combustion furnace body 5 is short, which reduces the heat loss during the hot gas delivery process.
- the axis of the hot gas conveying pipe 8 coincides with the axis of the drum 1.
- the hot gas conveying pipe 8 rotates with the drum 1, and the hot gas conveying pipe 8 is specifically connected with the hot gas outlet 53 and the shell wall of the furnace end kiln body 3 through a sealing member. .
- the hot gas in the combustion furnace body 5 is passed into the follower jacket 2 , the fixed jacket 12 and/or the drum 1 through the hot gas conveying pipe 8 .
- the furnace tail kiln body 3 and the combustion furnace body 5 of the integrated structure and the split structure are all simple in structure, and the pyrolysis gas collection, pyrolysis gas combustion, and pyrolysis gas transportation are integrated in one device, the process path is short, and the heat loss is reduced. Small, less auxiliary equipment, fewer leakage points, stable operation and convenient maintenance.
- the high-temperature pyrolysis gas directly enters the furnace tail kiln body 3 from the discharge end of the drum 1, and then directly enters the combustion furnace body 5, and there is no condition for the pyrolysis gas to coke.
- the three-stage rotary kiln further includes at least one fixed partition plate arranged in the process section of the drum 1; wall setting.
- the drum 1 rotates continuously in the same direction.
- the opening of the fixed partition When working, the drum 1 rotates continuously in the same direction.
- the opening of the fixed partition When the opening of the fixed partition is located below, the solid material in the drum 1 can enter the downstream through the opening. At the same time, the opening will be blocked by the solid material, restricting the flow of gas.
- the opening of the fixed partition When the opening of the fixed partition is located below, the opening is not blocked by solid materials, and the gas can flow.
- the outer insulation layers are provided on both sides of the segmented board 15, or the interior of the segmented board 15 is provided with insulation.
- the interlayer realizes the temperature isolation of the two process sections, so as to better complete the reaction of the respective process sections.
- a thermal insulation layer 21 is provided on the cylinder wall of the drum 1 to improve the thermal insulation effect of the drum 1 and reduce energy loss.
- a driving device and a supporting device are provided outside the drum 1 , and the driving device is used to drive the drum 1 to continuously rotate in the same direction around its axis.
- the support device is used to rotate the support drum 1 to continuously rotate around its axis in the same direction.
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Abstract
Disclosed in the present application is a three-stage rotary furnace, comprising a drum, a furnace head device, a furnace tail device, a solid-phase conveying device, a follow-up jacket and an intra-furnace gas exhaust box, wherein the drum rotates continuously in one direction, the interior thereof is successively divided into a pre-drying section, a drying section and a carbonization section which are independent from each other from a feeding end to a discharging end, and the pre-drying section is in communication with the furnace head device; two ends of the solid-phase conveying device are in communication with two adjacent process sections; the follow-up jacket is fixed on a wall of the drum; the drying section and the carbonization section are indirect heating sections; and the pre-drying section is an indirect heating section and/or a direct heating section. The intra-furnace exhaust box is fixedly arranged, an outer wall of the drying section is rotationally connected to the intra-furnace exhaust box in a sealing manner, a drum wall of the drying section is provided with a gas output pipe group which is in communication with the intra-furnace gas exhaust box and the interior of the drying section, and the intra-furnace exhaust box is provided with a second gas exhaust port and a fourth ash discharge port. By means of the three-stage rotary furnace, different processes of materials are completed in one rotary furnace, a residence time of the materials is controlled, and gas in the drying section is discharged from the intra-furnace exhaust box.
Description
本申请要求于2021年02月04日提交中国专利局、申请号为202110154621.5、发明名称为“三段式回转炉”以及要求于2021年02月04日提交中国专利局、申请号为202120324097.7、实用新型名称为“三段式回转炉”的中国专利优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on February 04, 2021, the application number is 202110154621.5, the name of the invention is "three-stage rotary kiln", and it is required to be submitted to the China Patent Office on February 4, 2021, the application number is 202120324097.7, practical The Chinese patent priority for the new type named "Three-stage Rotary Furnace", the entire contents of which are incorporated herein by reference.
本发明涉及环保、能源、化工设备技术领域,特别涉及一种三段式回转炉。The invention relates to the technical fields of environmental protection, energy and chemical equipment, in particular to a three-stage rotary furnace.
回转炉是环保、能源、化工生产中常用的设备,现有的回转炉通常由滚筒、炉头和炉尾组成,其中,炉头和炉尾固定不动地环绕滚筒的两端转动密封连接,与滚筒的两端做动静密封,滚筒通过外部驱动装置进行连续地单一方向的旋转。该回转炉由于滚筒内部前后贯通,为一个整体腔室,气体在腔室内不受阻碍的流动,只能存在一种气相工况;同时由于回转炉有一定的倾角,随着回转炉炉体的转动,固体物料不可避免的向回转炉较低的一头翻滚移动,不能有效控制固体物料在滚筒内的停留时间。The rotary kiln is a commonly used equipment in environmental protection, energy and chemical production. The existing rotary kiln is usually composed of a drum, a furnace head and a furnace tail. The two ends of the drum are statically and dynamically sealed, and the drum is continuously rotated in a single direction by an external driving device. The rotary kiln is an integral chamber due to the front and rear penetration of the drum, and the gas flows unhindered in the chamber, and there can only be one gas phase working condition; During rotation, the solid material inevitably tumbles to the lower end of the rotary furnace, and the residence time of the solid material in the drum cannot be effectively controlled.
有些物料使用回转炉加热处理需要不同的气相工况时,需要采用不同的回转炉组合,每个回转炉对应处理一个工艺,使得各回转炉之间的物料转移繁琐复杂,且物料在不同回转炉之间转移的过程中容易造成热量损失,增加了能耗。When some materials are heated in a rotary kiln and require different gas phase conditions, different combinations of rotary kilns need to be used, and each rotary kiln corresponds to a process, which makes the material transfer between the rotary kilns complicated and complicated, and the materials are in different rotary kilns. It is easy to cause heat loss in the process of inter-transfer, which increases energy consumption.
综上所述,如何实现物料不同工艺在同一回转炉中进行,有效控制固体物料在滚筒内的停留时间,成为了本领域技术人员亟待解决的问题。To sum up, how to implement different processes of materials in the same rotary kiln and effectively control the residence time of solid materials in the drum has become an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种三段式回转炉,以有效控制固体物料停留时间和实现回转炉的分段,能够在各分段的不同工况下完成各自的工艺 处理。In view of this, the purpose of the present invention is to provide a three-stage rotary kiln, which can effectively control the residence time of solid materials and realize the segmentation of the rotary kiln, and can complete the respective process treatment under different working conditions of each segment.
为达到上述目的,本发明提供以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种三段式回转炉,包括滚筒、炉头装置和炉尾装置,所述滚筒的两端分别与固定不动设置的所述炉头装置和所述炉尾装置转动密封连接,所述滚筒能够沿同一方向连续转动,所述滚筒的内部通过分段板由进料端至出料端依次分割成相互独立的三个工艺段,分别为预干燥段、干燥段和炭化段,所述预干燥段与所述炉头装置连通,所述三段式回转炉还包括:A three-stage rotary kiln includes a drum, a furnace head device and a furnace tail device, two ends of the drum are respectively connected with the furnace head device and the furnace tail device which are fixedly arranged in a rotating and sealing manner, and the drum It can rotate continuously in the same direction. The inside of the drum is divided into three independent process sections from the feed end to the discharge end by the segmented plate, which are respectively the pre-drying section, the drying section and the carbonization section. The drying section is communicated with the furnace head device, and the three-stage rotary kiln also includes:
固相输送装置,所述固相输送装置的两端与相邻的两个所述工艺段连通,用于相邻两个所述工艺段间的固体物料输送;a solid-phase conveying device, the two ends of the solid-phase conveying device are communicated with the two adjacent process sections, and are used for solid material conveying between the two adjacent process sections;
随动夹套,固定于所述滚筒的筒壁,所述随动夹套内用于通入加热气体,所述干燥段和所述炭化段为间接加热段,所述预干燥段为间接加热段和/或直接加热段,所述间接加热段通过所述随动夹套间壁加热物料,所述直接加热段通过通入加热气体直接接触加热物料;A follow-up jacket, fixed on the cylinder wall of the drum, the inside of the follow-up jacket is used to pass heating gas, the drying section and the carbonization section are indirect heating sections, and the pre-drying section is indirect heating section and/or direct heating section, the indirect heating section heats the material through the partition wall of the follower jacket, and the direct heating section directly contacts the heating material by feeding heating gas;
炉中排气箱,固定不动设置,所述滚筒穿过所述炉中排气箱,且所述干燥段的外壁与所述炉中排气箱转动密封连接,所述干燥段的筒壁设置有连通所述炉中排气箱和所述干燥段内部的气体出口管组,所述炉中排气箱设置有第二排气口和第四排灰口。The exhaust box in the furnace is fixedly arranged, the drum passes through the exhaust box in the furnace, and the outer wall of the drying section is connected with the exhaust box in the furnace in a rotational and sealing manner, and the cylinder wall of the drying section A gas outlet pipe group is arranged to communicate with the exhaust box in the furnace and the inside of the drying section, and the exhaust box in the furnace is provided with a second exhaust port and a fourth ash exhaust port.
优选地,在上述的三段式回转炉中,所述炉头装置包括:Preferably, in the above three-stage rotary kiln, the burner device includes:
炉头窑体,所述炉头窑体内设置有一个排气腔室,所述排气腔室开设有第一排气口和第一排灰口,所述炉头窑体固定不动地与所述滚筒的进料端转动密封连接,所述排气腔室与所述预干燥段连通;The furnace head kiln body is provided with an exhaust chamber, and the exhaust chamber is provided with a first exhaust port and a first ash discharge port, and the furnace head kiln body is fixedly connected with the The feed end of the drum is connected in a rotationally sealed manner, and the exhaust chamber is communicated with the pre-drying section;
进料机构,所述进料机构密封穿过所述炉头窑体且伸入所述预干燥段内,所述进料机构设置有进料口。A feeding mechanism, the feeding mechanism is sealed through the furnace head kiln body and extends into the pre-drying section, and the feeding mechanism is provided with a feeding port.
优选地,在上述的三段式回转炉中,当所述预干燥段的筒壁固定有随动夹套时,所述随动夹套和所述预干燥段均与所述排气腔室连通。Preferably, in the above-mentioned three-stage rotary kiln, when a follower jacket is fixed on the barrel wall of the pre-drying section, the follow-up jacket and the pre-drying section are both connected to the exhaust chamber. Connected.
优选地,在上述的三段式回转炉中,所述滚筒和所述炉头窑体之间通过变径段连通,所述滚筒的进料端和所述炉头窑体中的一个与所述变径段的一端固定连接,所述滚筒的进料端和所述炉头窑体中的另一个与所述变径段的另一端 转动密封连接;所述变径段的外径小于滚筒的其余轴段的外径。Preferably, in the above-mentioned three-stage rotary kiln, the drum and the furnace head kiln body are communicated through a variable diameter section, and one of the feed end of the drum and the furnace head kiln body is connected to the other one. One end of the variable diameter section is fixedly connected, and the other of the feed end of the drum and the furnace head kiln body is connected with the other end of the variable diameter section in a rotary seal; the outer diameter of the variable diameter section is smaller than that of the drum the outer diameter of the remaining shaft segments.
优选地,在上述的三段式回转炉中,所述滚筒的进料端或所述炉头窑体通过圆锥面与所述变径段的筒壁转动密封配合,所述圆锥面和所述变径段的筒壁之间设置有密封垫;Preferably, in the above-mentioned three-stage rotary kiln, the feed end of the drum or the furnace head kiln body is rotatably and sealedly matched with the cylinder wall of the variable diameter section through a conical surface, and the conical surface and the A sealing gasket is arranged between the cylinder walls of the variable diameter section;
或者,所述滚筒的进料端或所述炉头窑体用于与所述变径段转动配合的部位为垂直于所述变径段的轴线的垂直面,所述垂直面与所述变径段的筒壁通过密封件密封。Alternatively, the feeding end of the drum or the part of the furnace head kiln body that is used to rotate and cooperate with the variable diameter section is a vertical plane perpendicular to the axis of the variable diameter section, and the vertical plane is connected to the variable diameter section. The barrel wall of the diameter section is sealed by a seal.
优选地,在上述的三段式回转炉中,当所述预干燥段的筒壁固定有所述随动夹套时,所述随动夹套和所述预干燥段均通过所述变径段与所述排气腔室连通。Preferably, in the above-mentioned three-stage rotary kiln, when the follower jacket is fixed on the barrel wall of the pre-drying section, the follower jacket and the pre-drying section both pass through the reducing diameter A segment communicates with the exhaust chamber.
优选地,在上述的三段式回转炉中,所述炉尾装置包括:Preferably, in the above three-stage rotary furnace, the furnace tail device includes:
炉尾窑体,所述炉尾窑体开设有热解气出口和排料口,所述炉尾窑体固定不动地与所述滚筒的出料端直接或间接转动密封连接,所述炉尾窑体与所述炭化段直接或间接连通。The furnace tail kiln body, the furnace tail kiln body is provided with a pyrolysis gas outlet and a discharge port, the furnace tail kiln body is fixedly connected with the discharge end of the drum directly or indirectly in a rotating and sealing connection, the furnace The tail kiln body is directly or indirectly connected with the carbonization section.
优选地,在上述的三段式回转炉中,还包括:Preferably, in the above-mentioned three-stage rotary kiln, it also includes:
热风炉,所述热风炉用于燃烧产生加热气体,所述热风炉设置有热气出口;a hot blast stove, the hot blast stove is used for combustion to generate heating gas, and the hot blast stove is provided with a hot gas outlet;
热风输送组件,所述热气出口通过所述热风输送组件与所述随动夹套连通,或者所述热气出口通过所述热风输送组件与所述随动夹套和所述预干燥段连通。A hot air conveying assembly, the hot air outlet communicates with the follower jacket through the hot air conveying assembly, or the hot air outlet communicates with the follower jacket and the pre-drying section through the hot air conveying assembly.
优选地,在上述的三段式回转炉中,所述热风炉包括燃烧炉体和燃烧器,所述燃烧炉体开设有进风口、所述热气出口和第二排灰口,所述燃烧器与所述燃烧炉体连通,用于所述燃烧炉体内发生燃烧产生加热气体,所述进风口用于通入含氧气体。Preferably, in the above three-stage rotary furnace, the hot blast furnace includes a combustion furnace body and a burner, and the combustion furnace body is provided with an air inlet, the hot gas outlet and a second ash outlet, and the burner It is communicated with the combustion furnace body, and is used for combustion in the combustion furnace body to generate heating gas, and the air inlet is used for introducing oxygen-containing gas.
优选地,在上述的三段式回转炉中,所述炉尾窑体的热解气出口与所述燃烧炉体通过热解气输送管连通,用于将所述炉尾窑体内的热解气通入所述燃烧炉体内燃烧。Preferably, in the above-mentioned three-stage rotary furnace, the pyrolysis gas outlet of the furnace tail kiln body is communicated with the combustion furnace body through a pyrolysis gas conveying pipe, which is used for the pyrolysis gas in the furnace tail kiln body. The gas is passed into the combustion furnace body for combustion.
优选地,在上述的三段式回转炉中,所述热解气输送管设置于所述燃烧炉体内,所述热解气输送管的一端与所述热解气出口连通,另一端进入所述燃烧 炉体内部。Preferably, in the above-mentioned three-stage rotary furnace, the pyrolysis gas conveying pipe is arranged in the combustion furnace body, one end of the pyrolysis gas conveying pipe is communicated with the pyrolysis gas outlet, and the other end enters the inside the combustion furnace body.
优选地,在上述的三段式回转炉中,所述燃烧炉体内还设置有中隔板,所述中隔板将所述燃烧炉体分成燃烧区域和热气排出区域,所述燃烧器、所述进风口和所述第二排灰口均位于所述燃烧区域,所述热气出口位于所述热气排出区域,所述燃烧区域和所述热气排出区域的上部连通。Preferably, in the above three-stage rotary furnace, the combustion furnace body is further provided with a middle partition, and the middle partition divides the combustion furnace body into a combustion area and a hot gas discharge area. Both the air inlet and the second ash discharge port are located in the combustion area, the hot gas outlet is located in the hot gas discharge area, and the combustion area communicates with the upper part of the hot gas discharge area.
优选地,在上述的三段式回转炉中,所述炉尾窑体和所述燃烧炉体为一体集成结构或分体结构。Preferably, in the above three-stage rotary kiln, the furnace tail kiln body and the combustion furnace body are an integrated structure or a split structure.
优选地,在上述的三段式回转炉中,所述滚筒的出料端敞口设置,所述炉尾窑体与所述滚筒的出料端的外周壁转动密封连接,所述炉尾窑体与所述炭化段直接连通;Preferably, in the above-mentioned three-stage rotary kiln, the discharge end of the drum is provided with an open opening, the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum, and the furnace tail kiln body is rotatably sealed. directly communicated with the carbonization section;
所述热风输送组件为热气输送管,所述热气输送管包括:The hot air conveying component is a hot air conveying pipe, and the hot air conveying pipe includes:
热气输送主管,所述热气输送主管与所述热气出口转动密封连接,所述热气输送主管的轴线与所述滚筒的轴线重合,所述热气输送主管的一端与所述燃烧炉体连通,所述热气输送主管的另一端封闭设置或与所述预干燥段和/或随动夹套连通,所述热气输送主管的位于所述滚筒内的部分具有一根管或多根并列的管;a hot gas conveying main pipe, the hot gas conveying main pipe is connected with the hot gas outlet in a rotational and sealing manner, the axis of the hot gas conveying main pipe is coincident with the axis of the drum, and one end of the hot gas conveying main pipe is communicated with the combustion furnace body, the The other end of the hot gas delivery main pipe is closed and arranged or communicated with the pre-drying section and/or the follow-up jacket, and the part of the hot gas delivery main pipe located in the drum has one pipe or multiple parallel pipes;
热气输送支管,位于所述炉尾窑体或所述滚筒内,所述热气输送支管的两端分别与所述热气输送主管和所述随动夹套连通。The hot gas conveying branch pipe is located in the furnace tail kiln body or the drum, and both ends of the hot gas conveying branch pipe are respectively communicated with the hot gas conveying main pipe and the follow-up jacket.
优选地,在上述的三段式回转炉中,所述滚筒的出料端封闭设置,所述炉尾窑体与所述滚筒的出料端的外周壁转动密封连接;所述炉尾窑体与所述炭化段通过筒壁出料机构连通;所述筒壁出料机构由所述滚筒的外部倾斜地插入所述炭化段内,并穿过所述出料端,所述筒壁出料机构的进口位于所述炭化段内,所述筒壁出料机构的出口位于所述炉尾窑体内;Preferably, in the above-mentioned three-stage rotary kiln, the discharge end of the drum is closed and arranged, and the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum; the furnace tail kiln body is connected with The carbonization section is communicated through a barrel wall discharge mechanism; the barrel wall discharge mechanism is inserted into the carbonization section obliquely from the outside of the drum, and passes through the discharge end, and the barrel wall discharge mechanism The inlet of the kiln is located in the carbonization section, and the outlet of the barrel wall discharge mechanism is located in the furnace tail kiln body;
所述热风输送组件为热气输送管,所述热气输送管包括:The hot air conveying component is a hot air conveying pipe, and the hot air conveying pipe includes:
热气输送主管,所述热气输送主管与所述热气出口转动密封连接,所述热气输送主管的轴线与所述滚筒的轴线重合,所述热气输送主管的一端与所述燃烧炉体连通,所述热气输送主管的另一端封闭设置或与所述预干燥段和/或随动夹套连通,所述热气输送主管的位于所述滚筒内的部分具有一根管或多根并 列的管;a hot gas conveying main pipe, the hot gas conveying main pipe is connected with the hot gas outlet in a rotational and sealing manner, the axis of the hot gas conveying main pipe is coincident with the axis of the drum, and one end of the hot gas conveying main pipe is communicated with the combustion furnace body, the The other end of the hot gas delivery main pipe is closed and arranged or communicated with the pre-drying section and/or the follow-up jacket, and the part of the hot gas delivery main pipe located in the drum has one pipe or multiple parallel pipes;
热气输送支管,位于所述炉尾窑体或所述滚筒内,所述热气输送支管的两端分别与所述热气输送主管和所述随动夹套连通。The hot gas conveying branch pipe is located in the furnace tail kiln body or the drum, and both ends of the hot gas conveying branch pipe are respectively communicated with the hot gas conveying main pipe and the follow-up jacket.
优选地,在上述的三段式回转炉中,所述热气输送支管的数量为多个,所述热气输送支管呈辐射状均匀分布。Preferably, in the above three-stage rotary kiln, the number of the hot gas conveying branch pipes is multiple, and the hot gas conveying branch pipes are evenly distributed in a radial shape.
优选地,在上述的三段式回转炉中,所述滚筒内设置有通气管,所述通气管连通所述随动夹套和所述预干燥段,通过所述通气管将所述随动夹套内的加热气体通入所述预干燥段内进行直接接触加热。Preferably, in the above-mentioned three-stage rotary kiln, a ventilation pipe is provided in the drum, the ventilation pipe communicates with the follower jacket and the pre-drying section, and the follower is connected to the follower through the ventilation pipe. The heating gas in the jacket is passed into the pre-drying section for direct contact heating.
优选地,在上述的三段式回转炉中,所述热风输送组件包括:Preferably, in the above-mentioned three-stage rotary kiln, the hot air conveying assembly includes:
炉尾进气筒,所述炉尾进气筒固定不动设置,所述炉尾进气筒与所述滚筒的靠近出料端的外周壁转动密封连接,所述炉尾进气筒与所述随动夹套连通,所述炉尾进气筒设置有热气进口和第三排灰口;Furnace tail air intake tube, the furnace tail air intake tube is fixed and fixed, the furnace tail air intake tube is rotatably and sealedly connected with the outer peripheral wall of the drum near the discharge end, and the furnace tail air intake tube is connected with the follow-up jacket. connected, the furnace tail air inlet is provided with a hot gas inlet and a third ash outlet;
热气输送管,所述热气进口与所述燃烧炉体的热气出口通过所述热气输送管连通。A hot gas delivery pipe, the hot gas inlet is communicated with the hot gas outlet of the combustion furnace body through the hot gas delivery pipe.
优选地,在上述的三段式回转炉中,所述滚筒的出料端封闭设置,所述炉尾窑体与所述滚筒的出料端的外周壁转动密封连接,所述炉尾窑体与所述炭化段通过筒壁出料机构连通;所述筒壁出料机构由所述滚筒的外部倾斜地插入所述炭化段内,并穿过所述出料端,所述筒壁出料机的进口位于所述炭化段内,所述筒壁出料机构的出口位于所述炉尾窑体内。Preferably, in the above-mentioned three-stage rotary kiln, the discharge end of the drum is closed and arranged, the furnace tail kiln body is rotatably and sealedly connected to the outer peripheral wall of the discharge end of the drum, and the furnace tail kiln body is connected with The carbonization section is communicated through the barrel wall discharge mechanism; the barrel wall discharge mechanism is inserted into the carbonization section obliquely from the outside of the drum, and passes through the discharge end, and the barrel wall discharge machine The inlet of the kiln is located in the carbonization section, and the outlet of the barrel wall discharge mechanism is located in the furnace tail kiln body.
优选地,在上述的三段式回转炉中,所述滚筒的出料端封闭设置,所述滚筒的出料端固定设置有中心出料机构,所述炉尾窑体通过与所述中心出料机构转动密封连接实现所述炉尾窑体与所述滚筒的出料端的间接转动密封连接,所述炉尾窑体与所述炭化段通过所述中心出料机构间接连通。Preferably, in the above-mentioned three-stage rotary kiln, the discharge end of the drum is closed and provided, and the discharge end of the drum is fixedly provided with a central discharge mechanism, and the furnace tail kiln body passes through the center discharge end. The rotary sealing connection of the charging mechanism realizes the indirect rotary sealing connection between the furnace tail kiln body and the discharge end of the drum, and the furnace tail kiln body and the carbonization section are indirectly connected through the central discharging mechanism.
优选地,在上述的三段式回转炉中,所述炉尾进气筒罩于所述滚筒的出料端外部,所述炉尾进气筒与所述中心出料机构的外壁转动密封连接。Preferably, in the above-mentioned three-stage rotary kiln, the furnace tail air intake cylinder is covered outside the discharge end of the drum, and the furnace tail air intake cylinder is rotatably and sealedly connected to the outer wall of the central discharge mechanism.
优选地,在上述的三段式回转炉中,所述滚筒内设置有送气管道和/或通气管;Preferably, in the above-mentioned three-stage rotary kiln, an air supply pipe and/or a ventilation pipe are arranged in the drum;
所述送气管道的一端连通所述炉尾进气筒,所述送气管道的另一端与所述 预干燥段和/或随动夹套连通;One end of the air supply pipeline is communicated with the furnace tail air inlet cylinder, and the other end of the air supply pipeline is communicated with the pre-drying section and/or the follower jacket;
所述通气管连通所述随动夹套和所述预干燥段,通过所述通气管将所述随动夹套内的加热气体通入所述预干燥段内进行直接接触加热。The ventilation pipe communicates with the follow-up jacket and the pre-drying section, and the heating gas in the follow-up jacket is passed into the pre-drying section through the ventilation pipe for direct contact heating.
优选地,在上述的三段式回转炉中,所述送气管道包括送气主管和送气支管,所述送气支管与所述炉尾进气筒连通,所述送气主管的一端与所述送气支管连通,所述送气主管的另一端与所述干燥段和/或随动夹套连通,所述送气主管的位于所述滚筒内的部分具有一根管或多根并列的管。Preferably, in the above-mentioned three-stage rotary furnace, the air supply pipeline includes an air supply main pipe and an air supply branch pipe, the air supply branch pipe is communicated with the furnace tail air inlet cylinder, and one end of the air supply main pipe is communicated with the air supply branch pipe, The other end of the air supply main pipe communicates with the drying section and/or the follower jacket, and the part of the air supply main pipe located in the drum has one pipe or a plurality of parallel pipes.
优选地,在上述的三段式回转炉中,所述中心出料机构为中心螺旋出料机构或中心活塞出料机构,所述中心出料机构的进口处固定有翻料板,所述翻料板延伸固定于所述滚筒的内壁;Preferably, in the above-mentioned three-stage rotary furnace, the central discharging mechanism is a central screw discharging mechanism or a central piston discharging mechanism, and a turning plate is fixed at the inlet of the central discharging mechanism, and the turning plate is fixed at the inlet of the central discharging mechanism. The material plate is extended and fixed on the inner wall of the drum;
所述中心螺旋出料机构包括:The center screw discharge mechanism includes:
中心出料筒,所述中心出料筒的一端固定于所述滚筒的出料端,另一端与所述炉尾窑体转动密封连接,且所述中心出料筒与所述炉尾进气筒转动密封连接;A central discharging cylinder, one end of the central discharging cylinder is fixed on the discharging end of the drum, and the other end is connected with the furnace tail kiln body in a rotational and sealing manner, and the central discharging cylinder is connected with the furnace tail air inlet cylinder. Rotary sealing connection;
中心螺旋,转动设置于所述中心出料筒;a central screw, which is rotatably arranged on the central discharge cylinder;
第二动力部件,与所述中心螺旋驱动连接,用于驱动所述中心螺旋相对所述中心出料筒旋转。The second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
优选地,在上述的三段式回转炉中,所述筒壁出料机构为筒壁螺旋出料机构。Preferably, in the above three-stage rotary kiln, the barrel wall discharging mechanism is a barrel wall screw discharging mechanism.
优选地,在上述的三段式回转炉中,所述固相输送装置为螺旋输送机,所述螺旋输送机由所述滚筒的外部倾斜地依次插入对应该螺旋输送机的两个相邻的所述工艺段内,并穿过所述分段板,所述螺旋输送机的物料进口位于相邻两个所述工艺段中靠近所述炉头装置的一个所述工艺段内,所述螺旋输送机的物料出口位于相邻两个所述工艺段中的远离所述炉头装置的另一个所述工艺段内。Preferably, in the above-mentioned three-stage rotary kiln, the solid-phase conveying device is a screw conveyor, and the screw conveyor is obliquely inserted into two adjacent ones of the screw conveyors in turn from the outside of the drum. Inside the process section and passing through the segmented plate, the material inlet of the screw conveyor is located in one of the two adjacent process sections that is close to the furnace head device, and the screw conveyor is located in one of the two adjacent process sections. The material outlet of the conveyor is located in the other of the two adjacent process sections which is far from the furnace head device.
优选地,在上述的三段式回转炉中,所述螺旋输送机包括动力部件、螺旋部件和筒体,所述螺旋部件设置于所述筒体内,所述螺旋部件与所述动力部件传动连接,所述螺旋输送机的物料出口开设于所述筒体的端部,所述螺旋输送 机的位于靠近所述炉头装置的所述工艺段内的部分不设置所述筒体。Preferably, in the above-mentioned three-stage rotary kiln, the screw conveyor includes a power part, a screw part and a cylinder, the screw part is arranged in the cylinder, and the screw part is drivingly connected with the power part , the material outlet of the screw conveyor is opened at the end of the cylinder body, and the cylinder body is not provided in the part of the screw conveyor located in the process section close to the furnace head device.
优选地,在上述的三段式回转炉中,所述螺旋部件为间断式螺旋或连续式螺旋;和/或所述螺旋部件靠近所述螺旋输送机的物料出口的一端与所述筒体的端部之间存在距离。Preferably, in the above-mentioned three-stage rotary kiln, the helical part is an intermittent helical or a continuous helical; and/or an end of the helical part close to the material outlet of the helical conveyor and the cylinder body There is a distance between the ends.
优选地,在上述的三段式回转炉中,还包括控制器和位置开关,所述动力部件和所述位置开关均与所述控制器信号连接,所述位置开关设置于滚筒,当所述固相输送装置处于所述滚筒的正下方积料范围内时,所述位置开关触发,所述控制器控制所述动力部件运行,所述动力部件驱动所述螺旋部件运动。Preferably, in the above-mentioned three-stage rotary kiln, a controller and a position switch are further included, and the power component and the position switch are both signally connected to the controller, and the position switch is arranged on the drum. When the solid-phase conveying device is within the material accumulation range directly below the drum, the position switch is triggered, and the controller controls the operation of the power component, which drives the screw component to move.
优选地,在上述的三段式回转炉中,所述位置开关为光电开关或磁力感应开关中的任一种或组合。Preferably, in the above three-stage rotary kiln, the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
优选地,在上述的三段式回转炉中,所述固相输送装置设置于所述滚筒的外部,所述固相输送装置的进口和出口分别与对应该固相输送装置的两个相邻的所述工艺段的筒壁连接。Preferably, in the above-mentioned three-stage rotary kiln, the solid-phase conveying device is disposed outside the drum, and the inlet and the outlet of the solid-phase conveying device are respectively adjacent to the two corresponding solid-phase conveying devices. The cylinder wall of the process section is connected.
优选地,在上述的三段式回转炉中,所述固相输送装置为螺旋输送机或活塞输送机。Preferably, in the above three-stage rotary kiln, the solid phase conveying device is a screw conveyor or a piston conveyor.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的三段式回转炉包括滚筒、炉头装置、炉尾装置、固相输送装置、随动夹套和炉中排气箱,滚筒的两端分别与固定不动设置的炉头装置和炉尾装置转动密封连接,滚筒能够沿同一方向连续转动,滚筒的内部通过分段板由进料端至出料端依次分割成相互独立的三个工艺段,依次为预干燥段、干燥段和炭化段,预干燥段与炉头装置连通;固相输送装置的两端与相邻的两个工艺段连通,用于相邻两个工艺段间的固体物料输送;随动夹套固定于滚筒的筒壁,随动夹套内用于通入加热气体,干燥段和炭化段为间接加热段,预干燥段为间接加热段和/或直接加热段,间接加热段通过随动夹套间壁加热物料,直接加热段通过通入加热气体直接接触加热物料;炉中排气箱固定不动设置,滚筒穿过炉中排气箱,且干燥段的外壁与炉中排气箱转动密封连接,干燥段的筒壁设置有连通炉中排气箱和干燥段内部的气体出口管组,炉中排气箱设置有第二排气口和第四排灰口。The three-stage rotary furnace provided by the present invention includes a drum, a furnace head device, a furnace tail device, a solid phase conveying device, a follow-up jacket and an exhaust box in the furnace. The two ends of the drum are respectively connected with the fixed furnace head device. It is connected with the furnace tail device in rotation and sealing, and the drum can rotate continuously in the same direction. The interior of the drum is divided into three independent process sections from the feed end to the discharge end through the segment plate, which are pre-drying section and drying section in turn. It is connected with the carbonization section, and the pre-drying section is connected with the furnace head device; the two ends of the solid phase conveying device are connected with the two adjacent process sections, which are used for solid material transportation between the two adjacent process sections; the follow-up jacket is fixed on the The cylinder wall of the drum is used to pass heating gas into the follow-up jacket. The drying section and the carbonization section are indirect heating sections. The pre-drying section is an indirect heating section and/or a direct heating section. Heating the material, the direct heating section directly contacts the heating material by feeding the heating gas; the exhaust box in the furnace is fixed and fixed, the drum passes through the exhaust box in the furnace, and the outer wall of the drying section is connected with the exhaust box in the furnace in a rotating and sealing manner. The cylinder wall of the drying section is provided with a gas outlet pipe group communicating with the exhaust box in the furnace and the interior of the drying section, and the exhaust box in the furnace is provided with a second exhaust port and a fourth ash discharge port.
工作时,将物料通过炉头装置进入滚筒的预干燥段内,物料先在预干燥段内进行间接加热和/或直接加热,间接加热通过滚筒筒壁的随动夹套进行间壁加热,直接加热通过通入预干燥段内的加热气体直接接触物料加热,物料完成预干燥,预干燥段内产生的气相通过炉头装置排出,预干燥后的固体物料通过固相输送装置移动至干燥段,通过随动夹套进行间接加热,完成物料的干燥,干燥段中的气体通过气体出口管组排出至炉中排气箱中,进行重力分离后,气体从第二排气口排出,灰尘从第四排灰口排出,而干燥段内的固体物料通过固相输送装置移动至炭化段,通过炭化段的随动夹套对物料进行间接加热,固体物料在缺氧的条件下加热分解,完成物料的碳化处理,生成生物炭和热解气,最后排出至炉尾装置中。When working, the material is fed into the pre-drying section of the drum through the furnace head device, and the material is first heated indirectly and/or directly in the pre-drying section, and the indirect heating is carried out through the follower jacket of the drum wall to heat the partition wall and direct heating. The heating gas introduced into the pre-drying section directly contacts the material for heating, the pre-drying of the material is completed, the gas phase generated in the pre-drying section is discharged through the furnace head device, and the pre-dried solid material is moved to the drying section through the solid-phase conveying device. The follower jacket is indirectly heated to complete the drying of the material. The gas in the drying section is discharged to the exhaust box in the furnace through the gas outlet pipe group. After gravity separation, the gas is discharged from the second exhaust port, and the dust is discharged from the fourth exhaust port. The ash discharge port is discharged, and the solid material in the drying section is moved to the carbonization section through the solid phase conveying device, and the material is indirectly heated through the follow-up jacket of the carbonization section. After carbonization, biochar and pyrolysis gas are generated, and finally discharged to the furnace tail device.
由于三个工艺段之间通过分段板实现完全隔离,因此,固体物料在移动的过程中,当固相输送装置转动到位于下方时,上一工艺段内的固体物料通过固相输送装置输送至下一工艺段,只能通过固相输送装置进入下一工艺段,由于固相输送装置始终被固相物料填充,因此,不允许气相通过,每个工艺段相互独立,实现了分段,因此允许在每个工艺段设置不同的工况,物料可以在同一回转炉中每个工艺段的不同工况下完成相应的工艺,且通过控制固相输送装置的输送操作,有效控制固体物料在滚筒内的停留时间。且干燥段中的气体单独通过炉中排气箱排出,不需要从炉头装置中排出,方便干燥段内的气相工况的单独控制。Since the three process sections are completely isolated by the segmented plate, during the movement of the solid material, when the solid-phase conveying device rotates to the bottom, the solid material in the previous process section is conveyed through the solid-phase conveying device. To the next process section, you can only enter the next process section through the solid-phase conveying device. Since the solid-phase conveying device is always filled with solid-phase materials, the gas phase is not allowed to pass through. Each process section is independent of each other, realizing segmentation, Therefore, it is allowed to set different working conditions in each process section, and the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace. Residence time inside the drum. And the gas in the drying section is discharged through the exhaust box in the furnace alone, and does not need to be discharged from the furnace head device, which facilitates the independent control of the gas phase working conditions in the drying section.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明实施例提供的一种三段式回转炉的结构示意图;1 is a schematic structural diagram of a three-stage rotary kiln provided by an embodiment of the present invention;
图2为本发明实施例提供的一种三段式回转炉的炉尾装置的结构示意图;2 is a schematic structural diagram of a furnace tail device of a three-stage rotary kiln provided by an embodiment of the present invention;
图3为图2中的A-A截面的结构示意图;Fig. 3 is the structural representation of the A-A section in Fig. 2;
图4为图2中的B-B截面的结构示意图;Fig. 4 is the structural representation of the B-B section in Fig. 2;
图5为本发明实施例提供的另一种三段式回转炉的炉尾装置的结构示意图;5 is a schematic structural diagram of a furnace tail device of another three-stage rotary furnace provided by an embodiment of the present invention;
图6为本发明实施例提供的又一种三段式回转炉的炉尾装置的结构示意图;6 is a schematic structural diagram of another furnace tail device of a three-stage rotary furnace provided by an embodiment of the present invention;
图7为本发明实施例提供的另一种三段式回转炉的结构示意图;7 is a schematic structural diagram of another three-stage rotary kiln provided by an embodiment of the present invention;
图8为图7中的C-C截面的结构示意图;Fig. 8 is the structural representation of the C-C section in Fig. 7;
图9为图7中的D-D截面的结构示意图;Fig. 9 is the structural representation of the D-D section in Fig. 7;
图10为图7中的三段式回转炉的炉中排气箱的布置结构示意图;Fig. 10 is the arrangement structure schematic diagram of the exhaust box in the furnace of the three-stage rotary kiln in Fig. 7;
图11为本发明实施例提供的第三种三段式回转炉的结构示意图;11 is a schematic structural diagram of a third three-stage rotary kiln provided by an embodiment of the present invention;
图12为图11中的E-E截面的结构示意图;Fig. 12 is the structural representation of the E-E section in Fig. 11;
图13为本发明实施例提供的第四种三段式回转炉的结构示意图;13 is a schematic structural diagram of a fourth three-stage rotary kiln provided by an embodiment of the present invention;
图14为本发明实施例提供的第五种三段式回转炉的结构示意图;14 is a schematic structural diagram of a fifth three-stage rotary kiln provided by an embodiment of the present invention;
图15为本发明实施例提供的第六种三段式回转炉的结构示意图;15 is a schematic structural diagram of a sixth three-stage rotary kiln provided by an embodiment of the present invention;
图16本发明实施例提供的一种三段式回转炉的固相输送装置的结构示意图;16 is a schematic structural diagram of a solid phase conveying device of a three-stage rotary kiln provided by an embodiment of the present invention;
图17本发明实施例提供的另一种三段式回转炉的固相输送装置的结构示意图;17 is a schematic structural diagram of another solid phase conveying device of a three-stage rotary kiln provided by an embodiment of the present invention;
图18为本发明实施例提供的一种三段式回转炉的炉头装置的结构示意图;18 is a schematic structural diagram of a burner device of a three-stage rotary kiln provided by an embodiment of the present invention;
图19为本发明实施例提供的另一种三段式回转炉的炉头装置的结构示意图;19 is a schematic structural diagram of another burner device of a three-stage rotary kiln provided by an embodiment of the present invention;
图20为本发明实施例提供的又一种三段式回转炉的炉头装置的结构示意图。FIG. 20 is a schematic structural diagram of yet another burner device of a three-stage rotary kiln provided by an embodiment of the present invention.
在图1-图20中,1为滚筒、2为随动夹套、3为炉尾窑体、31为排料口、32为热解气出口、4为热解气输送管、5为燃烧炉体、51为进风口、52为第二排灰口、53为热气出口、54为热解气进口、6为燃烧器、7为中隔板、8为热气输送管、81为热气输送主管、82为热气输送支管、9为固相输送装置、91为筒体、911为物料进口、912为物料出口、92为螺旋部件、93为动力部件、10为炉头窑体、101为第一排气口、102为第一排灰口、11为进料机构、13为通气管、14为炉尾进气筒、141为第三排灰口、142为热气进口、15为分段板、16为排气管道、17为中心出料机构、18为翻料板、19为筒壁出料机构、20为炉中排气箱、201为第二排气口、202为第四排灰口、21为保温层、22为送气管道、221为送气支管、222为送气主管、23为变径段、24为密封件、25为气体出口管组、26为圆锥面。In Figures 1-20, 1 is the drum, 2 is the follower jacket, 3 is the furnace tail kiln body, 31 is the discharge port, 32 is the pyrolysis gas outlet, 4 is the pyrolysis gas conveying pipe, and 5 is the combustion Furnace body, 51 is the air inlet, 52 is the second ash outlet, 53 is the hot gas outlet, 54 is the pyrolysis gas inlet, 6 is the burner, 7 is the middle partition, 8 is the hot gas delivery pipe, and 81 is the hot gas delivery main pipe , 82 is the hot gas conveying branch pipe, 9 is the solid phase conveying device, 91 is the cylinder, 911 is the material inlet, 912 is the material outlet, 92 is the screw part, 93 is the power part, 10 is the furnace head kiln body, 101 is the first Exhaust port, 102 is the first ash discharge port, 11 is the feeding mechanism, 13 is the ventilation pipe, 14 is the furnace tail air inlet, 141 is the third ash discharge port, 142 is the hot gas inlet, 15 is the segment plate, 16 is the exhaust pipe, 17 is the center discharge mechanism, 18 is the turning plate, 19 is the cylinder wall discharge mechanism, 20 is the exhaust box in the furnace, 201 is the second exhaust port, 202 is the fourth ash discharge port, 21 is the insulation layer, 22 is the gas supply pipe, 221 is the gas supply branch pipe, 222 is the gas supply main pipe, 23 is the variable diameter section, 24 is the seal, 25 is the gas outlet pipe group, and 26 is the conical surface.
本发明的核心是提供了一种三段式回转炉,能够有效控制固体物料停留时间和实现回转炉的分段,能够在各分段的不同工况下完成各自的工艺处理。The core of the invention is to provide a three-segment rotary kiln, which can effectively control the residence time of solid materials and realize the segmentation of the rotary kiln, and can complete the respective process treatments under different working conditions of each segment.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参考图1-图20,本发明实施例提供了一种三段式回转炉,包括滚筒1、炉头装置、炉尾装置、随动夹套2、固相输送装置9和炉中排气箱20,滚筒1的两端分别与固定不动设置的炉头装置和炉尾装置转动密封连接,滚筒1能够沿同一方向连续缓慢转动;滚筒1的内部通过分段板15由进料端至出料端依次分割成相互独立的三个工艺段,依次为预干燥段Ⅰ、干燥段Ⅱ和炭化段Ⅲ,各工艺段之间气相和固相完全隔离,预干燥段Ⅰ与炉头装置连通;固相输送装置9的两端与相邻的两个工艺段连通,用于相邻两个工艺段间的固体物料输送;随动夹套2固定于滚筒1的筒壁,随动夹套2内用于通入加热气体,干燥段Ⅱ和炭化段Ⅲ为间接加热段,预干燥段Ⅰ为间接加热段和/或直接加热段,间接加热段通过随动夹套2间壁加热物料,直接加热段通过通入加热气体直接接触加热物料。Please refer to FIG. 1 to FIG. 20 , an embodiment of the present invention provides a three-stage rotary furnace, including a drum 1, a furnace head device, a furnace tail device, a follow-up jacket 2, a solid-phase conveying device 9 and an exhaust gas in the furnace Box 20, the two ends of the drum 1 are respectively connected with the fixed furnace head device and the furnace tail device in a rotational and sealing manner, and the drum 1 can rotate continuously and slowly in the same direction; The discharge end is divided into three independent process sections in turn, which are pre-drying section I, drying section II and carbonization section III. The gas phase and solid phase are completely isolated between each process section, and the pre-drying section I is connected to the furnace head device. ; The two ends of the solid-phase conveying device 9 are connected with two adjacent process sections, and are used for solid material transportation between the two adjacent process sections; the follow-up jacket 2 is fixed on the cylinder wall of the drum 1, and the follow-up jacket 2 is used to introduce heating gas, drying section II and carbonization section III are indirect heating sections, pre-drying section I is indirect heating section and/or direct heating section, and the indirect heating section heats the material through the wall of the follower jacket 2, directly The heating section directly contacts the heating material by feeding heating gas.
对干燥段Ⅱ和炭化段Ⅲ为间接加热段,预干燥段Ⅰ为间接加热段和/或直接加热段进行举例说明,例如,由于干燥段Ⅱ和炭化段Ⅲ为间接加热段,因此,如图1、图7、图10-图15所示,干燥段Ⅱ和炭化段Ⅲ的筒壁固定设置有随动夹套2;如果在此基础上,预干燥段Ⅰ为间接加热段或间接加热段与直接加热段的组合,则预干燥段Ⅰ的筒壁也固定设置有随动夹套2,如图1、图14、图15所示,且三个工艺段的随动夹套2优选为一个连通整体;如图7、图10、图11、图13所示,如果预干燥段Ⅰ为仅为直接加热段,则预干燥段Ⅰ的筒壁不设置随动夹套2。For example, drying section II and carbonization section III are indirect heating sections, and pre-drying section I is indirect heating section and/or direct heating section. For example, since drying section II and carbonization section III are indirect heating sections, as shown in Fig. 1. As shown in Fig. 7, Fig. 10-Fig. 15, the cylinder walls of drying section II and carbonization section III are fixed with follower jacket 2; if on this basis, pre-drying section I is an indirect heating section or an indirect heating section In combination with the direct heating section, the cylinder wall of the pre-drying section I is also fixedly provided with a follower jacket 2, as shown in Figures 1, 14 and 15, and the follower jackets 2 of the three process sections are preferably As shown in Figure 7, Figure 10, Figure 11, Figure 13, if the pre-drying section I is only a direct heating section, the cylinder wall of the pre-drying section I is not provided with a follow-up jacket 2.
该三段式回转炉工作时,将物料通过炉头装置送入滚筒1的预干燥段Ⅰ内,由于滚筒1倾斜一定角度放置,进料端高于出料端,滚筒1沿同一方向连续转动,物料在自重的作用下由进料端向出料端翻滚移动,物料先在预干燥段Ⅰ内进行间接加热和/或直接加热,间接加热通过滚筒1筒壁的随动夹套2进行间壁加热,直接加热通过通入预干燥段Ⅰ内的加热气体直接接触物料加热,物料完成预干燥,预干燥产生的气相通过炉头装置排出,预干燥后的固体物料通过固相输送装置9移动至干燥段Ⅱ,通过随动夹套2进行间接加热,完成物料的干燥,干燥段Ⅱ中的气体通过气体出口管组25排出至炉中排气箱20中,进行重力分离后,气体从第二排气口201排出,灰尘从第四排灰口202排出,而干 燥段Ⅱ内的固体物料通过固相输送装置9移动至炭化段Ⅲ,通过炭化段Ⅲ的随动夹套2对物料进行间接加热,固体物料在缺氧的条件下加热分解,完成物料的碳化处理,生成生物炭和热解气,最后排出至炉尾装置中。When the three-stage rotary kiln is working, the material is sent into the pre-drying section I of the drum 1 through the furnace head device. Since the drum 1 is placed at a certain angle, the feed end is higher than the discharge end, and the drum 1 rotates continuously in the same direction. , the material rolls and moves from the feed end to the discharge end under the action of its own weight. The material is first heated indirectly and/or directly in the pre-drying section I, and the indirect heating passes through the follower jacket 2 on the wall of the drum 1. Heating, direct heating The heating gas introduced into the pre-drying section I directly contacts the material for heating, the pre-drying of the material is completed, the gas phase produced by the pre-drying is discharged through the furnace head device, and the pre-dried solid material is moved through the solid phase conveying device 9 to The drying section II is indirectly heated by the follower jacket 2 to complete the drying of the material. The gas in the drying section II is discharged to the exhaust box 20 in the furnace through the gas outlet pipe group 25. After gravity separation, the gas is discharged from the second section. The exhaust port 201 is discharged, the dust is discharged from the fourth ash discharge port 202, and the solid material in the drying section II is moved to the carbonization section III through the solid phase conveying device 9, and the material is indirectly carried out through the follow-up jacket 2 of the carbonization section III. Heating, the solid material is heated and decomposed under the condition of lack of oxygen to complete the carbonization treatment of the material, generate biochar and pyrolysis gas, and finally discharge it to the furnace tail device.
由于三个工艺段之间通过分段板15实现完全隔离,因此,固体物料在移动的过程中,当固相输送装置9转动到位于下方时,上一工艺段内的固体物料通过固相输送装置9输送至下一工艺段,只能通过固相输送装置9进入下一工艺段,由于固相输送装置9始终被固相物料填充,因此,不允许气相通过,每个工艺段相互独立,实现了分段,因此允许在每个工艺段设置不同的工况,物料可以在同一回转炉中每个工艺段的不同工况下完成相应的工艺,且通过控制固相输送装9置的输送操作,有效控制固体物料在滚筒1内的停留时间。且干燥段Ⅱ中的气体单独通过炉中排气箱20排出,不需要从炉头装置中排出,方便干燥段Ⅱ内的气相工况的单独控制。Since the three process sections are completely isolated by the segmented plate 15, during the movement of the solid material, when the solid phase conveying device 9 is rotated to the bottom, the solid material in the previous process section is conveyed through the solid phase The device 9 is transported to the next process section, and can only enter the next process section through the solid-phase conveying device 9. Since the solid-phase conveying device 9 is always filled with solid-phase materials, the gas phase is not allowed to pass through, and each process section is independent of each other. Segmentation is realized, so different working conditions are allowed to be set in each process section, and the material can complete the corresponding process under different working conditions of each process section in the same rotary furnace, and the conveying by controlling the solid phase conveying device 9 Operation, effectively control the residence time of solid materials in the drum 1. Moreover, the gas in the drying section II is discharged through the exhaust box 20 in the furnace alone, and does not need to be discharged from the furnace head device, which facilitates the independent control of the gas phase working conditions in the drying section II.
具体地,气体出口管组23包括竖直管和横管,竖直管固定于滚筒1内,竖直管与炉中排气箱20连通,横管与竖直管连通,横管的两端均与滚筒1内部连通,横管与滚筒1内壁之间存在一定距离,防止滚筒1的物料进入横管内。Specifically, the gas outlet pipe group 23 includes a vertical pipe and a horizontal pipe, the vertical pipe is fixed in the drum 1, the vertical pipe communicates with the exhaust box 20 in the furnace, the horizontal pipe communicates with the vertical pipe, and both ends of the horizontal pipe They are all communicated with the inside of the drum 1, and there is a certain distance between the horizontal pipe and the inner wall of the drum 1 to prevent the material of the drum 1 from entering the horizontal pipe.
当然,气体出口管组23还可以只包含竖直管,只要能够将该工艺段内的气体排出至炉中排气箱20内即可,并不局限于本实施例所列举的结构。Of course, the gas outlet pipe group 23 may also include only vertical pipes, as long as the gas in the process section can be discharged into the furnace exhaust box 20, and is not limited to the structure listed in this embodiment.
如图7、图11、图18-图20所示,在本实施例中,炉头装置包括炉头窑体10和进料机构11;其中,炉头窑体10内设置有排气腔室,排气腔室开设有第一排气口101和第一排灰口102,炉头窑体10固定不动地与滚筒1的进料端转动密封连接,且预干燥段Ⅰ与排气腔室连通;进料机构11密封穿过炉头窑体10且伸入预干燥段Ⅰ内,进料机构11设置有进料口。As shown in Fig. 7, Fig. 11, Fig. 18-Fig. 20, in this embodiment, the burner head device includes burner head kiln body 10 and a feeding mechanism 11; wherein, burner head kiln body 10 is provided with an exhaust chamber , the exhaust chamber is provided with a first exhaust port 101 and a first ash discharge port 102, the furnace head kiln body 10 is fixedly connected to the feed end of the drum 1 in a rotational and sealing manner, and the pre-drying section I is connected to the exhaust chamber. The chamber is connected; the feeding mechanism 11 is sealed through the furnace head kiln body 10 and extends into the pre-drying section I, and the feeding mechanism 11 is provided with a feeding port.
工作时,物料通过进料口进入进料机构11,进料机构11将物料输送至预干燥段Ⅰ内,预干燥段Ⅰ内的气体进入排气腔室中,通过重力分离后,气体从第一排气口101排出,灰尘从第一排灰口102排出。随着滚筒1的不断旋转,预干燥段Ⅰ内固体物料通过固相输送装置9输送至干燥段Ⅱ,干燥段Ⅱ内的气体通过气体出口管组25进入炉中排气箱20,最后排出。During operation, the material enters the feeding mechanism 11 through the feeding port, and the feeding mechanism 11 transports the material to the pre-drying section I, and the gas in the pre-drying section I enters the exhaust chamber. An exhaust port 101 is discharged, and dust is discharged from the first dust discharge port 102 . With the continuous rotation of the drum 1, the solid materials in the pre-drying section I are transported to the drying section II through the solid phase conveying device 9, and the gas in the drying section II enters the furnace exhaust box 20 through the gas outlet pipe group 25, and is finally discharged.
进一步地,如图1、图14和图15所示,当预干燥段Ⅰ的筒壁固定有随动 夹套2时,随动夹套2和预干燥段Ⅰ均与排气腔室连通。则预干燥段Ⅰ内的气体和随动夹套2内的气体均进入排气腔室后排出。Further, as shown in Figure 1, Figure 14 and Figure 15, when a follower jacket 2 is fixed on the wall of the pre-drying section I, both the follower jacket 2 and the pre-drying section I communicate with the exhaust chamber. Then the gas in the pre-drying section I and the gas in the follower jacket 2 both enter the exhaust chamber and are discharged.
具体地,如图1、图7、图10-图15、图18-图19所示,滚筒1和炉头窑体10之间通过变径段23连通,滚筒1的进料端和炉头窑体10中的一个与变径段23的一端固定连接,滚筒1的进料端和炉头窑体10中的另一个与变径段23的另一端转动密封连接;变径段23的外径小于滚筒1的其余轴段的外径。如此设置,减小了滚筒1的进料端与炉头窑体10的转动密封面积,提高了转动密封性能。Specifically, as shown in Fig. 1, Fig. 7, Fig. 10-Fig. 15, Fig. 18-Fig. 19, the drum 1 and the furnace head kiln body 10 are communicated through the variable diameter section 23, the feed end of the drum 1 and the furnace head One of the kiln bodies 10 is fixedly connected to one end of the variable diameter section 23, and the feed end of the drum 1 and the other of the furnace head kiln body 10 are connected in a rotational and sealing manner with the other end of the variable diameter section 23; The diameter is smaller than the outer diameter of the remaining shaft segments of the drum 1 . With this arrangement, the rotary sealing area between the feed end of the drum 1 and the furnace head kiln body 10 is reduced, and the rotary sealing performance is improved.
具体地,如图1、图7、图10、图13-图15、图18所示,滚筒1的进料端与变径段23的一端固定连接,变径段23的另一端与炉头窑体10转动密封连接。滚筒1和变径段23一起相对固定不动设置的炉头窑体10转动。Specifically, as shown in Figure 1, Figure 7, Figure 10, Figure 13-Figure 15, Figure 18, the feed end of the drum 1 is fixedly connected to one end of the variable diameter section 23, and the other end of the variable diameter section 23 is connected to the furnace head The kiln body 10 is connected in a rotationally sealed manner. The drum 1 and the variable diameter section 23 rotate together relative to the furnace head kiln body 10 which is fixedly arranged.
如图11和图19所示,变径段23的一端与炉头窑体10固定连接,变径段23的另一端与滚筒1的进料端转动密封连接。变径段23和炉头窑体10为一体,固定不动,滚筒1相对变径段23和炉头窑体10转动。As shown in FIGS. 11 and 19 , one end of the variable diameter section 23 is fixedly connected to the furnace head kiln body 10 , and the other end of the variable diameter section 23 is connected to the feed end of the drum 1 in a rotational and sealing manner. The variable diameter section 23 and the furnace head kiln body 10 are integrated and fixed, and the drum 1 rotates relative to the variable diameter section 23 and the furnace head kiln body 10 .
当然,滚筒1的进料端也可以不设置变径段23,如图20所示,直接将滚筒1的进料端插入炉头窑体10内,进料端的筒壁与炉头窑体10转动密封连接,只是密封面比设置了变径段23的大。进一步地,如图图19所示,当滚筒1的进料端与变径段23转动连接时,滚筒1的进料端通过圆锥面26与变径段23的筒壁转动密封配合,圆锥面26和变径段23的筒壁之间设置有密封垫。该密封结构的结构稳定性好,使用寿命长。Of course, the feed end of the drum 1 may not be provided with the variable diameter section 23. As shown in FIG. 20, the feed end of the drum 1 is directly inserted into the furnace head kiln body 10, and the cylinder wall of the feed end is connected to the furnace head kiln body 10. Rotate the sealing connection, but the sealing surface is larger than that provided with the reducing section 23 . Further, as shown in FIG. 19 , when the feed end of the drum 1 is rotatably connected to the diameter-reducing section 23, the feeding end of the drum 1 is rotatably matched with the cylinder wall of the diameter-changing section 23 through the conical surface 26, and the conical surface A gasket is arranged between 26 and the cylindrical wall of the reducing section 23 . The sealing structure has good structural stability and long service life.
或者,当炉头窑体10与变径段23转动连接时,炉头窑体10也可以通过圆锥面26与变径段23的筒壁转动密封配合,圆锥面26和变径段23的筒壁之间设置有密封垫。同样提高了密封结构的稳定性和使用寿命。Alternatively, when the furnace head kiln body 10 is rotatably connected with the diameter reducing section 23, the furnace head kiln body 10 can also be rotatably matched with the cylinder wall of the reducing diameter section 23 through the conical surface 26. Gaskets are provided between the walls. The stability and service life of the sealing structure are also improved.
如图7、图18所示,当炉头窑体10与变径段23转动连接时,炉头窑体10用于与变径段23转动配合的部位为垂直于变径段23的轴线的垂直面,垂直面与变径段23的筒壁通过密封件24密封。As shown in FIGS. 7 and 18 , when the furnace head kiln body 10 is rotatably connected to the diameter reducing section 23 , the part of the furnace head kiln body 10 for rotating and cooperating with the diameter reducing section 23 is perpendicular to the axis of the reducing diameter section 23 . The vertical surface, the vertical surface and the cylindrical wall of the reducing section 23 are sealed by the sealing member 24 .
或者,当滚筒1的进料端与变径段23转动连接时,滚筒1的进料端用于与变径段23转动配合的部位为垂直于变径段23的轴线的垂直面,垂直面与变 径段23的筒壁通过密封件24密封。只要能够实现滚筒1的进料端与炉头窑体10之间的良好密封即可,并不局限于本实施例所列举的密封配合结构。Or, when the feed end of the drum 1 is connected in rotation with the diameter-reducing section 23, the position where the feeding end of the drum 1 is used to rotate and cooperate with the diameter-reducing section 23 is a vertical plane perpendicular to the axis of the diameter-changing section 23, and the vertical plane The cylindrical wall of the reducing section 23 is sealed by a seal 24 . As long as good sealing between the feed end of the drum 1 and the furnace head kiln body 10 can be achieved, it is not limited to the sealing and matching structure listed in this embodiment.
如图2-图7,对炉尾装置进行优化,在本实施例中,炉尾装置包括炉尾窑体3,炉尾窑体3开设有热解气出口32和排料口31,炉尾窑体3固定不动地与滚筒1的出料端直接或间接转动密封连接,如果是滚筒1的出料端直接与炉尾窑体3转动密封连接,则炉尾窑体3的筒壁与滚筒1的出料端筒壁通过密封件转动连接,炉尾窑体3与炭化段Ⅲ直接或间接连通。As shown in Figures 2-7, the furnace tail device is optimized. In this embodiment, the furnace tail device includes a furnace tail kiln body 3, and the furnace tail kiln body 3 is provided with a pyrolysis gas outlet 32 and a discharge port 31. The kiln body 3 is fixedly connected with the discharge end of the drum 1 directly or indirectly in a rotational and sealing manner. The wall of the discharge end of the drum 1 is connected in rotation through a sealing member, and the furnace end kiln body 3 is directly or indirectly connected with the carbonization section III.
工作时,滚筒1相对固定不动的炉尾装置沿单一方向旋转,炭化段Ⅲ内的固体物料和热解气进入炉尾窑体3内,固体物料和热解气在炉尾窑体3内分离,热解气通过热解气出口32排出,固体物料从排料口31排出。炉尾窑体3实现了滚筒1内的固体物料的排出和炭化段Ⅲ内的气相排出。During operation, the drum 1 rotates in a single direction relative to the stationary furnace tail device, the solid materials and pyrolysis gas in the carbonization section III enter the furnace tail kiln body 3, and the solid materials and pyrolysis gas enter the furnace tail kiln body 3. After separation, the pyrolysis gas is discharged through the pyrolysis gas outlet 32 , and the solid material is discharged from the discharge outlet 31 . The furnace tail kiln body 3 realizes the discharge of the solid material in the drum 1 and the discharge of the gas phase in the carbonization section III.
如图2-图7所示,进一步地,在本实施例中,三段式回转炉还包括热风炉和热风输送组件,热风炉用于燃烧产生加热气体,作为加热气体的来源,热风炉设置有热气出口53;热气出口53通过热风输送组件与随动夹套2连通,或者热气出口53通过热风输送组件与随动夹套2和预干燥段Ⅰ连通。As shown in Figures 2 to 7, further, in this embodiment, the three-stage rotary furnace further includes a hot blast stove and a hot blast conveying assembly, and the hot blast stove is used for combustion to generate heating gas. As the source of the heating gas, the hot blast stove is provided with There is a hot air outlet 53; the hot air outlet 53 communicates with the follower jacket 2 through the hot air conveying component, or the hot air outlet 53 communicates with the follower jacket 2 and the pre-drying section I through the hot air conveying component.
工作时,热风炉内燃烧产生的加热气体通过热风输送组件输送进入随动夹套2内进行物料的间壁加热,或者热风炉燃烧产生的加热气体通过热风输送组件输送进入随动夹套2和预干燥段Ⅰ内,进行物料的直接接触加热和间壁加热。During operation, the heating gas generated by the combustion in the hot blast stove is transported into the follower jacket 2 through the hot blast conveying component to heat the partition wall of the material, or the heating gas generated by the combustion of the hot blast stove is transported into the follower jacket 2 and the preheater through the hot blast conveying component. In the drying section I, the direct contact heating of the material and the heating of the partition wall are carried out.
进一步地,在本实施例中,热风炉包括燃烧炉体5和燃烧器6,燃烧炉体5开设有进风口51、热气出口53和第二排灰口31,燃烧器6与燃烧炉体5连通,用于燃烧炉体5内发生燃烧产生加热气体,燃烧器6可以采用天然气、生物质、燃油等为燃料;进风口51用于通入含氧气体,参与燃烧反应;热气出口53与热风输送组件连通,用于将燃烧炉体5内燃烧产生的加热气体通入随动夹套2和/或预干燥段Ⅰ,参与滚筒1内物料的间接加热和/或直接加热。Further, in this embodiment, the hot blast stove includes a combustion furnace body 5 and a burner 6, the combustion furnace body 5 is provided with an air inlet 51, a hot gas outlet 53 and a second ash discharge port 31, and the burner 6 and the combustion furnace body 5 are provided. Connected, used for combustion in the combustion furnace body 5 to generate heating gas, and the burner 6 can use natural gas, biomass, fuel oil, etc. as fuel; the air inlet 51 is used to introduce oxygen-containing gas to participate in the combustion reaction; the hot gas outlet 53 and the hot air The conveying components are connected, and are used to pass the heating gas generated by the combustion in the combustion furnace body 5 into the follower jacket 2 and/or the pre-drying section I, and participate in the indirect heating and/or direct heating of the materials in the drum 1 .
工作时,燃烧器6工作,在燃烧炉体5内发生燃烧产生加热气体,并将加热气体作为加热介质通入随动夹套2,或同时通入随动夹套2和预干燥段Ⅰ内,参与物料的间接加热和/或间接加热。When working, the burner 6 works, and combustion occurs in the combustion furnace body 5 to generate heating gas, and the heating gas is passed into the follower jacket 2 as a heating medium, or into the follower jacket 2 and the pre-drying section I at the same time. , involved in indirect heating and/or indirect heating of materials.
进一步地,在本实施例中,炉尾窑体3的热解气出口32与燃烧炉体5通过热解气输送管4连通,用于将炉尾窑体3内的热解气通入燃烧炉体5内燃烧。Further, in this embodiment, the pyrolysis gas outlet 32 of the furnace tail kiln body 3 is communicated with the combustion furnace body 5 through the pyrolysis gas conveying pipe 4, which is used to pass the pyrolysis gas in the furnace tail kiln body 3 into combustion. The furnace body 5 burns.
工作时,滚筒1内的热解气和废料从滚筒1的出料端进入炉尾窑体3中进行分离,热解气通过热解气出口32和热解气输送管4进入燃烧炉体5内,固体废料通过排料口31排出,燃烧炉体5的进风口51通入含氧气体,与热解气混合,燃烧器6点燃热解气进行燃烧,燃烧产生的热气从热气出口53排出并进入热风输送组件,进而进入随动夹套2,或同时进入随动夹套2和预干燥段Ⅰ。可见,利用滚筒1内的热解气能源,减小了能耗。During operation, the pyrolysis gas and waste in the drum 1 enter the furnace tail kiln body 3 from the discharge end of the drum 1 for separation, and the pyrolysis gas enters the combustion furnace body 5 through the pyrolysis gas outlet 32 and the pyrolysis gas conveying pipe 4 Inside, the solid waste is discharged through the discharge port 31, the air inlet 51 of the combustion furnace body 5 is fed with oxygen-containing gas, mixed with the pyrolysis gas, the burner 6 ignites the pyrolysis gas for combustion, and the hot gas generated by the combustion is discharged from the hot gas outlet 53. And enter the hot air conveying assembly, and then enter the follow-up jacket 2, or enter the follow-up jacket 2 and the pre-drying section I at the same time. It can be seen that the energy consumption of the pyrolysis gas in the drum 1 is used to reduce the energy consumption.
如图2-图5所示,进一步地,在本实施例中,热解气输送管4设置于燃烧炉体5内,热解气输送管4的一端与热解气出口32连通,另一端穿入燃烧炉体5内部。通过在燃烧炉体5内集成设置热解气输送管4,能够方便地将炉尾窑体3内分离的热解气直接引入燃烧炉体5内燃烧,热解气输送距离短,且热解气输送管4位于燃烧炉体5内,保证了高温热解气的温度基本不变,热解气在高温下除尘,避免了热解气在管道内结焦。As shown in FIGS. 2-5 , further, in this embodiment, the pyrolysis gas conveying pipe 4 is arranged in the combustion furnace body 5 , one end of the pyrolysis gas conveying pipe 4 is communicated with the pyrolysis gas outlet 32 , and the other end is in communication with the pyrolysis gas outlet 32 . penetrate into the interior of the combustion furnace body 5 . By integrating the pyrolysis gas conveying pipe 4 in the combustion furnace body 5, the pyrolysis gas separated in the furnace end kiln body 3 can be conveniently introduced directly into the combustion furnace body 5 for combustion, the pyrolysis gas transportation distance is short, and the pyrolysis gas The gas conveying pipe 4 is located in the combustion furnace body 5, which ensures that the temperature of the high-temperature pyrolysis gas is basically unchanged, and the pyrolysis gas is dedusted at high temperature, so as to prevent the pyrolysis gas from coking in the pipeline.
具体地,热解气输送管4由燃烧炉体5的顶部水平设置弧形向下弯折,上端与炉尾窑体3的热解气出口连通,下端靠近进风口51设置,有利于与含氧气体迅速混合。Specifically, the pyrolysis gas conveying pipe 4 is horizontally arranged on the top of the combustion furnace body 5 and bent downward in an arc shape, the upper end is connected with the pyrolysis gas outlet of the furnace end kiln body 3, and the lower end is arranged close to the air inlet 51, which is conducive to the Oxygen gas mixes quickly.
当然,热解气输送管4也可以在外部连通燃烧炉体5和炉尾窑体3,如图6所示,只是热解气存在热损耗的问题,容易结焦。Of course, the pyrolysis gas conveying pipe 4 can also be externally connected to the combustion furnace body 5 and the furnace tail kiln body 3, as shown in FIG.
进一步地,在本实施例中,燃烧炉体5内还设置有中隔板7,中隔板7阻挡设置于进风口51和热气出口53之间,用于将燃烧炉体5分成燃烧区域和热气排出区域,燃烧区域和热气排出区域的上部连通。热解气通入燃烧区域,第二排灰口52位于燃烧区域,热解气在燃烧区域燃烧,产生的灰尘从第二排灰口52排出,产生的高温热气从燃烧区域的上部流通至热气排出区域,再通过热气出口53排出至热风输送组件中,最后进入随动夹套2或同时进入随动夹套2和预干燥段Ⅰ内。通过中隔板7将燃烧炉体5内的燃烧区域和热气排出区域隔开,能够避免热解气进入燃烧炉体5后直接从热气出口53排出,同时,避免灰尘进入热气出口53。燃烧炉体5的下部为漏斗形,第二排灰口52设置 于漏斗形的下端。Further, in this embodiment, the combustion furnace body 5 is also provided with a middle partition plate 7, and the middle partition plate 7 is blocked and arranged between the air inlet 51 and the hot gas outlet 53 to divide the combustion furnace body 5 into a combustion area and a The hot gas discharge area, the combustion area and the upper part of the hot gas discharge area communicate with each other. The pyrolysis gas is passed into the combustion area, the second ash discharge port 52 is located in the combustion area, the pyrolysis gas is burned in the combustion area, the generated dust is discharged from the second ash discharge port 52, and the generated high-temperature hot gas flows from the upper part of the combustion area to the hot gas The discharge area is then discharged into the hot air conveying assembly through the hot air outlet 53, and finally enters the follower jacket 2 or enters the follower jacket 2 and the pre-drying section I at the same time. The combustion area in the combustion furnace body 5 is separated from the hot gas discharge area by the middle partition plate 7 , so that the pyrolysis gas can be prevented from entering the combustion furnace body 5 and then directly discharged from the hot gas outlet 53 , and at the same time, dust can be prevented from entering the hot gas outlet 53 . The lower part of the combustion furnace body 5 is funnel-shaped, and the second ash discharge port 52 is arranged at the lower end of the funnel-shaped.
如图2-图4所示,本实施例提供了一种具体的热风输送组件和炭化段Ⅲ的出料方式,滚筒1的出料端敞口设置,炉尾窑体3与滚筒1的出料端的外周壁转动密封连接,炉尾窑体3与炭化段Ⅲ通过敞口的出料端直接连通;热风输送组件为热气输送管8,具体包括热气输送主管81和热气输送支管82,热气输送主管81与热气出口53转动密封连接,即,热气输送主管81与燃烧炉体5和炉尾窑体3的壳壁转动密封连接,热气输送主管81的轴线与滚筒1的轴线重合,热气输送主管81的一端与燃烧炉体5连通,另一端封闭设置;热气输送支管82的两端分别与热气输送主管81和滚筒1上设置的随动夹套2固定连通,热气输送支管82位于炉尾窑体3内。As shown in Figures 2 to 4, this embodiment provides a specific hot air conveying component and a discharging method of the carbonization section III. The outer peripheral wall of the material end is connected by rotation and sealing, and the furnace tail kiln body 3 is directly connected with the carbonization section III through the open discharge end; the hot air conveying component is the hot air conveying pipe 8, which specifically includes the hot air conveying main pipe 81 and the hot air conveying branch pipe 82, the hot air conveying The main pipe 81 is connected with the hot gas outlet 53 in a rotational and sealing manner, that is, the main pipe 81 for hot gas conveying is connected in a rotational and sealing manner with the shell walls of the combustion furnace body 5 and the kiln body 3 at the end of the furnace. One end of 81 is communicated with the combustion furnace body 5, and the other end is closed; the two ends of the hot gas conveying branch pipe 82 are fixedly connected with the hot gas conveying main pipe 81 and the follower jacket 2 set on the drum 1 respectively, and the hot gas conveying branch pipe 82 is located in the furnace tail kiln. body 3.
由于热气输送主管81的轴线与滚筒1的轴线重合,而随动夹套2固定于滚筒1的外壁,热气输送支管82的一端与随动夹套2的端部固定连通,因此,热气输送主管81通过热气输送支管82支撑固定。Since the axis of the hot gas conveying main pipe 81 coincides with the axis of the drum 1, the follower jacket 2 is fixed to the outer wall of the drum 1, and one end of the hot gas conveying branch pipe 82 is in fixed communication with the end of the follower jacket 2. Therefore, the hot gas conveying main pipe 81 is supported and fixed by the hot gas delivery branch pipe 82 .
该三段式回转炉工作时,滚筒1带动随动夹套2和热气输送管8一起相对炉尾窑体3转动,炭化段Ⅲ内的热解气和生物炭通过敞口的出料端直接排出,进入炉尾窑体3内,燃烧炉体5内的热气通过热气输送管8进入随动夹套2内。由于热气输送主管81和热气输送支管82均位于燃烧炉体5和炉尾窑体3内,因此,减小了热气输送过程的热损失。且通过热气输送主管81对滚筒1内的物料进行间接加热,提高了加热效率。When the three-stage rotary kiln is working, the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate relative to the kiln body 3 at the end of the furnace, and the pyrolysis gas and biochar in the carbonization section III directly pass through the open discharge end. It is discharged into the furnace tail kiln body 3, and the hot gas in the combustion furnace body 5 enters the follower jacket 2 through the hot gas conveying pipe 8. Since both the hot gas delivery main pipe 81 and the hot gas delivery branch pipe 82 are located in the combustion furnace body 5 and the furnace tail kiln body 3, the heat loss during the hot gas delivery process is reduced. In addition, the material in the drum 1 is indirectly heated through the hot air conveying main pipe 81, which improves the heating efficiency.
当然,热气输送主管81的长度根据需要设置,如果需要与预干燥段Ⅰ和或随动夹套2连通,则可以将热气输送主管81的长度加长,延伸至预干燥段Ⅰ内,热气输送主管81位于滚筒1内的部分具有一根管或多根并列的管,具体可以为两个、三个、四个等更多根管。如果是多根并列的管,则多根管的一端汇总成一根管后与燃烧炉体5的热气出口53转动密封连接,多根管的另一端可以独立地伸入预干燥段Ⅰ或汇总成一根管伸入预干燥段Ⅰ。如果热气输送主管81与预干燥段Ⅰ连通时,则热气输送主管81的伸入预干燥段Ⅰ内的一端敞口,使热气参与直接接触加热;如果热气输送主管81伸入预干燥段Ⅰ内的一端敞口,且与随动夹套2连通,则随动夹套2内的完成间接加热的气体进入 热气输送主管81中,之后,加热气体进入预干燥段Ⅰ内进行直接接触加热,最后预干燥段Ⅰ内的气体进入炉头装置后排出;如果热气输送主管81伸入预干燥段Ⅰ内的一端封闭,且与随动夹套2连通,则热气输送主管81中的加热气体进入随动夹套2内,与随动夹套2内的气体一起通过随动夹套2排出至炉头装置中。Of course, the length of the hot gas conveying main pipe 81 is set as required. If it needs to be communicated with the pre-drying section I and/or the follower jacket 2, the length of the hot air conveying main pipe 81 can be lengthened and extended to the pre-drying section I. The hot gas conveying main pipe The part of 81 located in the drum 1 has one tube or a plurality of tubes in parallel, specifically, there may be two, three, four or more tubes. If there are multiple parallel tubes, one end of the multiple tubes is assembled into one tube and then connected to the hot gas outlet 53 of the combustion furnace body 5 in a rotary and sealing manner. The root canal extends into the pre-drying section I. If the hot gas conveying main pipe 81 is in communication with the pre-drying section I, the end of the hot gas conveying main pipe 81 that extends into the pre-drying section I is open to allow the hot air to participate in direct contact heating; if the hot gas conveying main pipe 81 extends into the pre-drying section I One end of the air conditioner is open and communicated with the follower jacket 2, then the indirectly heated gas in the follower jacket 2 enters the hot gas conveying main pipe 81, and then the heated gas enters the pre-drying section I for direct contact heating, and finally The gas in the pre-drying section I enters the furnace head device and is discharged; if the end of the hot gas conveying main pipe 81 extending into the pre-drying section I is closed and communicated with the follower jacket 2, the heated gas in the hot gas conveying main pipe 81 enters the follower. In the movable jacket 2, together with the gas in the movable jacket 2, it is discharged into the furnace head device through the movable jacket 2.
如图2-图4所示,进一步地,在本实施例中,热气输送支管82的数量为多个,热气输送支管82呈辐射状分布。具体地,热气输送支管82沿圆锥面均匀布置,呈伞形结构。或者热气输送支管82沿垂直于热气输送主管81的轴线的平面均匀布置。其中,伞形结构的热气输送管8,其结构稳定,热气输送支管82优选为直管,输送路径短,方便热气输送支管82与随动夹套2的端部固定连通。As shown in FIGS. 2 to 4 , further, in this embodiment, the number of the hot gas conveying branch pipes 82 is multiple, and the hot gas conveying branch pipes 82 are distributed radially. Specifically, the hot gas conveying branch pipes 82 are evenly arranged along the conical surface and have an umbrella-shaped structure. Alternatively, the hot gas delivery branch pipes 82 are evenly arranged along a plane perpendicular to the axis of the hot gas delivery main pipe 81 . The umbrella-shaped hot gas conveying pipe 8 has a stable structure, and the hot gas conveying branch pipe 82 is preferably a straight pipe with a short conveying path, which is convenient for the hot gas conveying branch pipe 82 to be in fixed communication with the end of the follower jacket 2 .
当然,热气输送支管82还可以为弧形管、弯折管等,只要能够实现热气输送支管82与随动夹套2的固定连通即可。Of course, the hot gas transport branch pipe 82 can also be an arc-shaped pipe, a bent pipe, etc., as long as the hot gas transport branch pipe 82 can be in fixed communication with the follower jacket 2 .
如图1、图13和图14所示,本实施例提供了另一种具体的热风输送组件和炭化段Ⅲ的出料方式,滚筒1的出料端敞口设置,炉尾窑体3与滚筒1的出料端的外周壁转动密封连接,炉尾窑体3与炭化段Ⅲ通过敞口的出料端直接连通;热风输送组件为热气输送管8,且热气输送管8包括热气输送主管81和热气输送支管82。与图2-图4中的热气输送主管8不同的是,本实施例中的热气输送支管82位于滚筒1内,且热气输送支管82的一端与热气输送主管81固定连通,热气输送支管82的另一端与随动夹套2连通,即热气输送支管82的另一端与滚筒1的内壁固定,并通过内壁上的开口与随动夹套2连通。As shown in Fig. 1, Fig. 13 and Fig. 14, this embodiment provides another specific hot air conveying component and the discharging method of carbonization section III. The outer peripheral wall of the discharge end of the drum 1 is connected in rotation and sealing, and the furnace tail kiln body 3 and the carbonization section III are directly connected through the open discharge end; And the hot gas delivery branch pipe 82. Different from the hot gas delivery main pipe 8 in FIGS. 2 to 4 , the hot gas delivery branch pipe 82 in this embodiment is located in the drum 1, and one end of the hot gas delivery branch pipe 82 is fixedly connected with the hot gas delivery main pipe 81. The other end communicates with the follower jacket 2, that is, the other end of the hot gas conveying branch pipe 82 is fixed to the inner wall of the drum 1, and communicates with the follower jacket 2 through the opening on the inner wall.
该三段式回转炉中,热气输送主管81通过热气输送支管82支撑固定,工作时,滚筒1带动随动夹套2和热气输送管8一起相对炉尾窑体3转动,炭化段Ⅲ内的热解气和生物炭通过敞口的出料端直接排出,进入炉尾窑体3内。如图1和图13所示,当热气输送主管81的一端与燃烧炉体5连通,另一端封闭设置时,燃烧炉体5内的热气先经过热气输送主管81,再经过热气输送支管82输送至随动夹套2内,进行间接加热。由于热气输送主管81的大部分和热气输送支管82均位于回转炉内,因此,减小了热气输送过程的热损失。In this three-stage rotary furnace, the hot gas conveying main pipe 81 is supported and fixed by the hot gas conveying branch pipe 82. During operation, the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate relative to the kiln body 3 at the end of the furnace. The pyrolysis gas and biochar are directly discharged through the open discharge end and enter into the kiln body 3 at the end of the furnace. As shown in FIG. 1 and FIG. 13 , when one end of the hot gas delivery main pipe 81 is communicated with the combustion furnace body 5 and the other end is closed, the hot gas in the combustion furnace body 5 first passes through the hot gas delivery main pipe 81 , and then is transported through the hot gas delivery branch pipe 82 . into the follower jacket 2 for indirect heating. Since most of the hot gas delivery main pipe 81 and the hot gas delivery branch pipe 82 are located in the rotary kiln, the heat loss in the hot gas delivery process is reduced.
如图14所示,当热气输送主管81的一端与燃烧炉体5连通,另一端伸入预干燥段Ⅰ内,并与预干燥段Ⅰ和/或随动夹套2连通,热气输送主管81位于滚筒1内的部分具有一根管或多根并列的管,具体可以为两个、三个、四个等更多根管。如果是多根并列的管,则多根管的一端汇总成一根管后与燃烧炉体5的热气出口53转动密封连接,多根管的另一端可以独立地伸入预干燥段Ⅰ或汇总成一根管伸入预干燥段Ⅰ。As shown in Figure 14, when one end of the hot gas delivery main pipe 81 is communicated with the combustion furnace body 5, and the other end extends into the pre-drying section I, and communicates with the pre-drying section I and/or the follower jacket 2, the hot gas delivery main pipe 81 The part located in the drum 1 has one tube or a plurality of parallel tubes, specifically two, three, four and more tubes. If there are multiple parallel tubes, one end of the multiple tubes is assembled into one tube and then connected to the hot gas outlet 53 of the combustion furnace body 5 in a rotary and sealing manner. The root canal extends into the pre-drying section I.
如果热气输送主管81伸入预干燥段Ⅰ内的一端敞口,使热气参与直接接触加热;如果热气输送主管81伸入预干燥段Ⅰ内的一端敞口,且与随动夹套2连通,则加热气体通过热气输送主管81直接进入预干燥段Ⅰ内的同时,通过热气输送支管82进入随动夹套2内的加热气体在完成间接加热的后进入热气输送主管81中,再进入预干燥段Ⅰ内进行直接接触加热,最后预干燥段Ⅰ内的气体进入炉头装置后排出;如果热气输送主管81伸入预干燥段Ⅰ内的一端封闭,且与随动夹套2连通,则热气输送主管81中的加热气体进入随动夹套2内,与通过热气输送支管82进入随动夹套2内的加热气体一起通过随动夹套2排出至炉头装置中。If the hot gas delivery main pipe 81 extends into the pre-drying section I, one end is open, so that the hot gas can participate in direct contact heating; Then the heating gas directly enters the pre-drying section I through the hot gas delivery main pipe 81, and the heating gas that enters the follower jacket 2 through the hot gas delivery branch pipe 82 enters the hot gas delivery main pipe 81 after the indirect heating is completed, and then enters the pre-drying. Direct contact heating is carried out in section I, and finally the gas in pre-drying section I enters the furnace head device and is discharged; The heating gas in the delivery main pipe 81 enters the follower jacket 2, and is discharged into the furnace head device through the follower jacket 2 together with the heating gas entering the follower jacket 2 through the hot gas delivery branch pipe 82.
由于热气输送管8位于滚筒1内,热气在热气输送管8内输送的过程中,能够对物料进行间壁加热,进一步提高了加热效率。Since the hot gas conveying pipe 8 is located in the drum 1, the material can be heated by the partition wall during the hot gas conveying in the hot air conveying pipe 8, which further improves the heating efficiency.
进一步地,以上实施例中的热气输送支管82的数量为多个,优选地,多个热气输送支管82的轴线位于滚筒1的同一横截面内,呈辐射状排布,如此能够提高其结构稳定性,输送路径短。当然,多个热气输送支管82也可以任意排布,只要能够固定于滚筒1并连通随动夹套2即可。如果热气输送主管81具有多根管,则每根管均通过一个热气输送支管82与随动夹套2连通。Further, the number of hot gas conveying branch pipes 82 in the above embodiment is multiple. Preferably, the axes of the plurality of hot gas conveying branch pipes 82 are located in the same cross section of the drum 1 and are arranged in a radial shape, which can improve its structural stability. , and the conveying path is short. Of course, the plurality of hot gas conveying branch pipes 82 can also be arranged arbitrarily, as long as they can be fixed to the drum 1 and communicate with the follower jacket 2 . If the hot gas delivery main pipe 81 has a plurality of pipes, each pipe communicates with the follower jacket 2 through a hot gas delivery branch pipe 82 .
如图5和图15所示,本实施例提供了又一种炭化段的出料方式和热风输送组件,其中,热风输送组件与以上图1、图2、图13和图14所示的热风输送组件相同,不同的是,滚筒1的出料端封闭设置,炉尾窑体3与滚筒1的出料端的外周壁转动密封连接;炉尾窑体3与炭化段Ⅲ通过筒壁出料机构19连通;筒壁出料机构19由滚筒1的外部倾斜地插入炭化段Ⅲ内,并穿过出料端, 筒壁出料机构19的进口位于炭化段Ⅲ内,筒壁出料机构19的出口位于炉尾窑体3内。As shown in FIG. 5 and FIG. 15 , this embodiment provides another material discharging method and hot air conveying component of the carbonization section, wherein the hot air conveying component is the same as the hot air shown in FIGS. 1 , 2 , 13 and 14 above. The conveying components are the same, the difference is that the discharge end of the drum 1 is closed, and the furnace tail kiln body 3 is connected with the outer peripheral wall of the discharge end of the drum 1 in a rotary and sealing manner; the furnace tail kiln body 3 and the carbonization section III pass through the cylinder wall discharge mechanism 19 is connected; the cylinder wall discharge mechanism 19 is inserted obliquely into the carbonization section III from the outside of the drum 1, and passes through the discharge end, the inlet of the cylinder wall discharge mechanism 19 is located in the carbonization section III, and the cylinder wall discharge mechanism 19 is in the carbonization section III. The outlet is located in the kiln body 3 at the end of the furnace.
工作时,滚筒1带动随动夹套2和热气输送管8一起转动,炭化段Ⅲ内的热解气和固体废料通过筒壁出料机构19排出,进入炉尾窑体3内,气固分离后,热解气进入燃烧炉体5燃烧,产生的热气通过热气输送主管81输送至热气输送支管82,最后进入随动夹套2内进行物料的间接加热。如果需要热气进入滚筒1内,可以将热气输送主管81延伸至滚筒1内,参与物料的直接接触加热。During operation, the drum 1 drives the follower jacket 2 and the hot gas conveying pipe 8 to rotate together, and the pyrolysis gas and solid waste in the carbonization section III are discharged through the cylinder wall discharge mechanism 19 and enter the furnace tail kiln body 3, where the gas and solid are separated. After that, the pyrolysis gas enters the combustion furnace body 5 for combustion, and the generated hot gas is transported to the hot gas transport branch pipe 82 through the hot gas transport main pipe 81, and finally enters the follower jacket 2 for indirect heating of materials. If hot air needs to enter the drum 1, the hot air conveying main pipe 81 can be extended into the drum 1 to participate in the direct contact heating of the material.
通过筒壁出料机构19实现炭化段Ⅲ内的热解气和固体废料的排出可控。而以上图1、图2、图13和图14所示的出料方式中,滚筒1出料端敞口设置,没有设置筒壁出料机构19的热风炉则出料不可控。Controllable discharge of pyrolysis gas and solid waste in the carbonization section III is achieved through the cylinder wall discharge mechanism 19 . In the discharging methods shown in Figure 1, Figure 2, Figure 13 and Figure 14 above, the discharging end of the drum 1 is open, and the hot blast stove without the discharging mechanism 19 on the wall is uncontrollable.
如图13所示,在本实施例中,在以上实施例中的热风输送组件的基础上,滚筒1内还设置有通气管13;通气管13连通随动夹套2和预干燥段Ⅰ,通过通气管13将随动夹套2内的加热气体通入预干燥段Ⅰ内进行直接接触加热。As shown in Figure 13, in this embodiment, on the basis of the hot air conveying assembly in the above embodiment, a ventilation pipe 13 is also provided in the drum 1; The heating gas in the follower jacket 2 is passed into the pre-drying section I through the ventilation pipe 13 for direct contact heating.
如图6、图7和图11所示,本实施例提供了又一种热风输送组件,该热风输送组件包括炉尾进气筒14和热气输送管8,其中,炉尾进气筒14固定不动设置,炉尾进气筒14与滚筒1的靠近出料端的外周壁转动密封连接,炉尾进气筒14与随动夹套2连通,炉尾进气筒14设置有热气进口142和第三排灰口141,热气进口142与燃烧炉体5的热气出口53通过热气输送管8连通。As shown in FIG. 6 , FIG. 7 and FIG. 11 , the present embodiment provides another hot air conveying assembly, the hot air conveying assembly includes a furnace tail air intake duct 14 and a hot gas conveying pipe 8 , wherein the furnace tail air intake duct 14 is fixed. The furnace tail air inlet 14 is connected with the outer peripheral wall of the drum 1 close to the discharge end in a rotational and sealing manner, the furnace tail air inlet 14 is communicated with the follower jacket 2, and the furnace tail air inlet 14 is provided with a hot gas inlet 142 and a third ash discharge port 141 , the hot gas inlet 142 is communicated with the hot gas outlet 53 of the combustion furnace body 5 through the hot gas conveying pipe 8 .
该热风输送组件与以上热风输送组件不同的是,增加了炉尾进气筒14,热气输送管8位于燃烧筒体5、炉头窑体3和滚筒1的外部,即燃烧炉体5的加热气体不直接通过热气输送管8通入随动夹套2,而是先将燃烧炉体5的加热气体通过热气输送管8通入炉尾进气筒14,再通过炉尾进气筒14将热气通入随动夹套2。The difference between this hot air conveying assembly and the above hot air conveying assembly is that the furnace tail air intake duct 14 is added, and the hot air conveying pipe 8 is located outside the combustion cylinder body 5, the furnace head kiln body 3 and the drum 1, that is, the heating gas of the combustion furnace body 5 Instead of directly passing into the follower jacket 2 through the hot gas conveying pipe 8, the heating gas of the combustion furnace body 5 is first passed into the furnace tail air inlet 14 through the hot gas conveying pipe 8, and then the hot gas is passed into the furnace tail air intake tube 14. Follow-up jacket 2.
具体地,如图6所示,基于炉尾进气筒14,本实施例提供了一种炭化段Ⅲ的出料方式,滚筒1的出料端敞口设置,炉尾窑体3与炭化段Ⅲ通过敞口的出料端直接连通,炉尾进气筒14密封套设于滚筒1的外壁,炉尾进气筒14固定不动,燃烧炉体5通过热气输送管8与炉尾进气筒14的热气进口连通, 炉尾进气筒14与随动夹套2的端部连通。Specifically, as shown in FIG. 6 , based on the furnace tail air inlet cylinder 14 , this embodiment provides a discharging method of the carbonization section III. The open discharge end is directly connected, the furnace tail air inlet 14 is sealed and sleeved on the outer wall of the drum 1, the furnace tail air intake 14 is fixed, and the combustion furnace body 5 is connected to the hot gas of the furnace tail air intake 14 through the hot gas conveying pipe 8. The inlet is communicated, and the furnace tail air inlet 14 is communicated with the end of the follower jacket 2 .
进一步地,在图6所示的三段式回转炉的基础上,本实施例提供了另一种炭化段Ⅲ的出料方式,将滚筒1的出料端封闭设置,炉尾窑体3与滚筒1的出料端的外周壁转动密封连接,炉尾窑体3与炭化段Ⅲ通过筒壁出料机构19连通;筒壁出料机构19由滚筒1的外部依次倾斜地插入炭化段Ⅲ内,并穿过出料端,筒壁出料机构19的进口位于炭化段Ⅲ内,筒壁出料机构19的出口位于炉尾窑体3内。其余结构,如炉尾进气筒14、随动夹套2等的设置与图6所示的相同,该三段式回转炉通过筒壁出料机构19实现了出料可控。Further, on the basis of the three-stage rotary kiln shown in FIG. 6 , this embodiment provides another discharging method of carbonization section III, in which the discharging end of the drum 1 is closed and the kiln body 3 at the end of the furnace and the The outer peripheral wall of the discharge end of the drum 1 is connected in a rotary and sealing manner, and the furnace tail kiln body 3 is communicated with the carbonization section III through the cylinder wall discharge mechanism 19; And through the discharge end, the inlet of the cylinder wall discharge mechanism 19 is located in the carbonization section III, and the outlet of the cylinder wall discharge mechanism 19 is located in the furnace tail kiln body 3 . The rest of the structure, such as the setting of the furnace tail gas inlet duct 14 and the follower jacket 2, etc., are the same as those shown in FIG. 6 .
如图7和图11所示,在图6所示的三段式回转炉的基础上,本实施例提供了又一种炭化段Ⅲ的出料方式,本实施例中的滚筒1的出料端封闭设置,滚筒1的出料端固定设置有中心出料机构17,炉尾窑体1通过与中心出料机构17转动密封连接实现炉尾窑体3与滚筒1的出料端的间接转动密封连接,炉尾窑体3与炭化段Ⅲ通过中心出料机构19间接连通;炉尾进气筒14与随动夹套2的端部连通。As shown in FIG. 7 and FIG. 11 , on the basis of the three-stage rotary furnace shown in FIG. 6 , this embodiment provides another method for discharging material of carbonization section III. In this embodiment, the discharging method of drum 1 The end is closed, the discharge end of the drum 1 is fixed with a central discharge mechanism 17, and the furnace tail kiln body 1 is connected with the central discharge mechanism 17 to achieve indirect rotary sealing between the furnace tail kiln body 3 and the discharge end of the drum 1. Connection, the furnace tail kiln body 3 and the carbonization section III are indirectly connected through the central discharge mechanism 19;
工作时,滚筒1和中心出料机构17一起转动,炭化段Ⅲ的生物炭和热解气均通过中心出料机构17输送至炉尾窑体3内,炉尾窑体3中的气固分离后,热解气进入燃烧炉体5(图7中未示出)内燃烧,产生的加热气体通过热气输送管8(图7中未示出)导入炉尾进气筒14内,之后,加热气体进入随动夹套2。During operation, the drum 1 and the central discharge mechanism 17 rotate together, and the biochar and pyrolysis gas in the carbonization section III are transported to the furnace tail kiln body 3 through the central discharge mechanism 17, and the gas-solid separation in the furnace tail kiln body 3 After that, the pyrolysis gas enters the combustion furnace body 5 (not shown in FIG. 7 ) for combustion, and the generated heating gas is introduced into the furnace tail air inlet 14 through the hot gas delivery pipe 8 (not shown in FIG. 7 ). After that, the heating gas Enter the follower jacket 2.
作为优化,炉尾进气筒14罩于滚筒1的出料端外部,炉尾进气筒14的两侧分别与滚筒1的出料端的筒壁和中心出料机构17的外壁转动密封连接。如此设置,能够将滚筒1的出料端罩于炉尾进气筒14内,维持出料端的温度,且炉尾进气筒14与中心出料机构17转动密封连接的转动密封面较小,有利于密封。当然,炉尾进气筒14的两侧还可以均与滚筒1的出料端的筒壁转动密封连接,只是滚筒1出料端部分暴露于外部,不利于保温,且炉尾进气筒14的两端的转动密封面均较大。As an optimization, the furnace tail air intake duct 14 is covered outside the discharge end of the drum 1, and the two sides of the furnace tail air intake duct 14 are respectively connected to the cylinder wall of the discharge end of the drum 1 and the outer wall of the central discharge mechanism 17 in a rotational and sealing manner. In this way, the discharge end of the drum 1 can be covered in the furnace tail air intake duct 14 to maintain the temperature of the discharge end, and the rotating sealing surface of the furnace tail air intake duct 14 and the central discharge mechanism 17 is relatively small, which is beneficial to seal. Of course, both sides of the furnace tail air intake cylinder 14 can also be connected to the cylinder wall of the discharge end of the drum 1 in a rotational and sealing manner, but the discharge end of the drum 1 is partially exposed to the outside, which is not conducive to heat preservation, and the two ends of the furnace tail air intake cylinder 14 The rotating sealing surface is larger.
进一步地,在设置有炉尾进气筒14的基础上,不管是炭化段Ⅲ采用以上任意一种出料方式,如果需要将加热气体通入预干燥段Ⅰ内进行直接接触加热 时,如图7、图10和图11所示,滚筒1内设置有送气管道22和/或通气管13。Further, on the basis of being provided with the furnace tail air inlet 14, no matter whether the carbonization section III adopts any of the above discharging methods, if it is necessary to pass the heating gas into the pre-drying section I for direct contact heating, as shown in Figure 7 10 and 11, the drum 1 is provided with an air supply pipe 22 and/or a ventilation pipe 13.
具体地,如图7、图10和图11所示,送气管道22的一端连通炉尾进气筒14,另一端伸入预干燥段Ⅰ,并与预干燥段Ⅰ和/或随动夹套2连通。当送气管道22与预干燥段Ⅰ连通,通过送气管道22直接将炉尾进气筒14内的加热气体通入预干燥段Ⅰ内进行直接接触加热,此时,预干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合;当送气管道22伸入预干燥段Ⅰ内的一端仅与随动夹套2连通时,则送气管道22中参与间接加热的加热气体进入随动夹套2内,通过随动夹套2排出至炉头装置,此时,预干燥段Ⅰ为间接加热段;当送气管道22伸入预干燥段Ⅰ的一端敞口并与随动夹套2连通时,则送气管道22将加热气体导入至预干燥段Ⅰ内进行直接接触加热的同时,随动夹套2内参与间接加热的加热气体进入送气管道22后,进入预干燥段Ⅰ内继续参与直接接触加热,最后排出至炉头装置,此时,预干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合。此外,送气管道22设置于滚筒1内,加热气体在送气管道22内通过时,能够通过送气管道22对滚筒1内的物料进行间接加热,充分利用热量,提高加热效率;Specifically, as shown in FIG. 7 , FIG. 10 and FIG. 11 , one end of the air supply pipe 22 is connected to the furnace tail air intake cylinder 14 , and the other end extends into the pre-drying section I, and is connected with the pre-drying section I and/or the follower jacket 2 Connected. When the air supply pipeline 22 is communicated with the pre-drying section I, the heating gas in the furnace tail air inlet 14 is directly passed into the pre-drying section I through the air supply pipeline 22 for direct contact heating. At this time, the pre-drying section I is a direct heating section or The combination of the direct heating section and the indirect heating section; when the end of the air supply pipe 22 extending into the pre-drying section I is only connected with the follower jacket 2, the heating gas participating in the indirect heating in the gas supply pipe 22 enters the follower jacket 2 Inside, it is discharged to the furnace head device through the follower jacket 2. At this time, the pre-drying section I is an indirect heating section; Then the gas supply pipeline 22 introduces the heating gas into the pre-drying section I for direct contact heating, and the heating gas participating in the indirect heating in the follower jacket 2 enters the gas supply pipeline 22, and then enters the pre-drying section I and continues to participate in the direct contact heating. , and finally discharged to the furnace head device. At this time, the pre-drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section. In addition, the air supply pipe 22 is arranged in the drum 1, and when the heating gas passes through the air supply pipe 22, the material in the drum 1 can be indirectly heated through the air supply pipe 22, making full use of the heat and improving the heating efficiency;
通气管13连通随动夹套2和预干燥段Ⅰ,通过通气管13将随动夹套2内的加热气体通入预干燥段Ⅰ内进行直接接触加热。工作时,炉尾进气筒14内的加热气体先进入随动夹套2中,再进入预干燥段Ⅰ内。此时,预干燥段Ⅰ为直接加热段或直接加热段与间接加热段的组合。The ventilation pipe 13 communicates with the follower jacket 2 and the pre-drying section I, and the heating gas in the follower jacket 2 is passed into the pre-drying section I through the ventilation pipe 13 for direct contact heating. During operation, the heating gas in the furnace tail air inlet duct 14 first enters the follower jacket 2, and then enters the pre-drying section I. At this time, the pre-drying section I is a direct heating section or a combination of a direct heating section and an indirect heating section.
送气管道22和通气管13可以同时设置,如此,加热气体通过两路进入预干燥段Ⅰ内,一路经炉尾进气筒14、送气管道22后进入预干燥段Ⅰ,另一路经炉尾进气筒14、随动夹套2、通气管13进入预干燥段Ⅰ。当然,送气管道22和通气管13也可以各自单独设置。只要能够将加热气体通入预干燥段Ⅰ内进行直接接触加热物料即可。The air supply pipe 22 and the ventilation pipe 13 can be installed at the same time, so that the heating gas enters the pre-drying section I through two paths, one path enters the pre-drying section I through the furnace tail air inlet duct 14 and the air supply pipe 22, and the other path passes through the furnace tail air inlet duct. 14. The follower jacket 2 and the ventilation pipe 13 enter the pre-drying section I. Of course, the air supply pipe 22 and the ventilation pipe 13 may also be provided independently. As long as the heating gas can be passed into the pre-drying section I to directly contact the heating material.
如图9和图12所示,作为优化,在本实施例中,送气管道22包括送气主管222和送气支管221,送气支管221与炉尾进气筒14连通,送气主管222的一端与送气支管221连通,送气主管222的另一端与预干燥段Ⅰ和/或随动夹套2连通,送气主管222具有一根管或多个并列的管,具体可以为两个、三 个、四个等更多根管。当随动夹套2与送气主管222连通时,优选地,随动夹套2的靠近进料端的位置与送气主管222连通。As shown in FIG. 9 and FIG. 12 , as an optimization, in this embodiment, the air supply pipe 22 includes an air supply main pipe 222 and an air supply branch pipe 221 , the air supply branch pipe 221 is communicated with the furnace tail air inlet 14 , and one end of the air supply main pipe 222 is connected with the air supply branch pipe 221 Communication, the other end of the air supply main pipe 222 is communicated with the pre-drying section I and/or the follower jacket 2, and the air supply main pipe 222 has one pipe or multiple parallel pipes, specifically two, three, four, etc. Multiple tubes. When the follower jacket 2 is communicated with the air supply main pipe 222 , preferably, the position of the follower jacket 2 close to the feed end is communicated with the air supply main pipe 222 .
工作时,炉尾进气筒14内的加热气体通过滚筒1筒壁上的开口进入送气支管221内,再进入送气主管222,如果送气主管222伸入预干燥段Ⅰ内的一端敞口,则加热气体通过送气主管222进入预干燥段Ⅰ内进行直接接触加热。如果送气主管222伸入预干燥段Ⅰ内的一端敞口,并与随动夹套2连通时,则加热气体通过送气主管222进入预干燥段Ⅰ内进行直接接触加热的同时,随动夹套2内的参与完成间接加热的加热气体排入送气主管222中,最后也进入预干燥段Ⅰ内,继续参与直接接触加热,最后和预干燥段Ⅰ内的气体一起排出至炉头装置。如果送气主管222伸入预干燥段Ⅰ内的一端封闭,且与随动夹套2连通时,则送气主管222内参与间接加热的加热气体进入随动夹套2内,之后,从随动夹套2排出至炉头装置。During operation, the heated gas in the furnace tail air inlet tube 14 enters the air supply branch pipe 221 through the opening on the cylinder wall of the drum 1, and then enters the air supply main pipe 222. The gas enters the pre-drying section I through the gas supply main pipe 222 for direct contact heating. If one end of the air supply main pipe 222 that extends into the pre-drying section I is open and communicates with the follower jacket 2, the heating gas will enter the pre-drying section I through the air supply main pipe 222 for direct contact heating, and the follower jacket will be heated at the same time. The heating gas in 2 that participates in the indirect heating is discharged into the gas supply main pipe 222, and finally enters the pre-drying section I, continues to participate in the direct contact heating, and finally is discharged to the furnace head device together with the gas in the pre-drying section I. If the end of the air supply main pipe 222 that extends into the pre-drying section I is closed and communicated with the follower jacket 2, the heating gas participating in the indirect heating in the air supply main pipe 222 enters the follower jacket 2, and then flows from the follower jacket 2. Sleeve 2 is discharged to the burner unit.
作为优化,送气支管221的数量可以为一个或多个,多个送气支管221优选地呈辐射状与送气主管222连通,提高送气均匀性。如图12所示,如果送气主管222具有多根管,则每根管分别与一根送气支管221连通。As an optimization, the number of the air supply branch pipes 221 may be one or more, and the multiple air supply branch pipes 221 are preferably communicated with the air supply main pipe 222 in a radial shape, so as to improve the air supply uniformity. As shown in FIG. 12 , if the air supply main pipe 222 has a plurality of pipes, each of the pipes is communicated with one air supply branch pipe 221 respectively.
如图7、图8、图10和图11所示,在本实施例中,中心出料机构17为中心螺旋出料机构或中心活塞出料机构,中心出料机构17的进口处固定有翻料板18,翻料板18的板面平行于滚筒1的轴线,翻料板18延伸固定于滚筒1的内壁,翻料板18、中心出料机构17和滚筒1一起转动;其中,中心螺旋出料机构包括中心出料筒、中心螺旋和第二动力部件,中心出料筒的一端固定于滚筒1的出料端,另一端与炉尾窑体3转动密封连接,且中心出料筒与炉尾进气筒14转动密封连接,中心出料筒设置有进口和出口,进口开设于筒壁,出口优选地设置于中心出料筒的端部,中心出料筒与滚筒1和翻料板18作为一个整体一起转动;中心螺旋转动设置于中心出料筒;第二动力部件与中心螺旋驱动连接,用于驱动中心螺旋相对中心出料筒旋转。As shown in Figure 7, Figure 8, Figure 10 and Figure 11, in this embodiment, the center discharge mechanism 17 is a center screw discharge mechanism or a center piston discharge mechanism, and the inlet of the center discharge mechanism 17 is fixed with a flipper. The material plate 18, the plate surface of the turning plate 18 is parallel to the axis of the drum 1, the turning plate 18 is extended and fixed on the inner wall of the drum 1, the turning plate 18, the central discharging mechanism 17 and the drum 1 rotate together; The discharge mechanism includes a central discharge cylinder, a central screw and a second power component. One end of the central discharge cylinder is fixed to the discharge end of the drum 1, and the other end is connected with the furnace tail kiln body 3 in a rotational and sealing manner. The furnace tail air inlet cylinder 14 is connected in a rotary and sealing manner, the central discharge cylinder is provided with an inlet and an outlet, the inlet is opened on the cylinder wall, and the outlet is preferably set at the end of the central discharge cylinder, the central discharge cylinder is connected with the drum 1 and the turning plate 18. Rotate together as a whole; the central helical rotation is arranged on the central discharging cylinder; the second power component is drivingly connected with the central helical for driving the central helical to rotate relative to the central discharging cylinder.
该中心螺旋出料机构工作时,滚筒1、翻料板18和中心出料筒一起旋转,翻料板18将滚筒1内的物料兜起来,导入中心出料筒的进口,第二动力部件工作,驱动中心螺旋旋转,将物料输送至炉尾窑体3中,炭化段Ⅲ内的气体也 能通过中心螺旋出料机构进入炉尾窑体3中。通过第二动力部件的启停控制滚筒1的出料,实现了可控出料。When the central screw discharging mechanism is working, the drum 1, the turning plate 18 and the central discharging cylinder rotate together, and the turning plate 18 pockets the material in the drum 1 and guides it into the inlet of the central discharging cylinder, and the second power component works , drive the central screw to rotate, and transport the material to the furnace tail kiln body 3, and the gas in the carbonization section III can also enter the furnace tail kiln body 3 through the central screw discharge mechanism. The discharge of the drum 1 is controlled by the start and stop of the second power component, and the controllable discharge is realized.
同理地,中心活塞出料机构通过活塞的往复移动,实现物料的输送,在此不做具体介绍。In the same way, the central piston discharge mechanism realizes the conveying of materials through the reciprocating movement of the piston, which will not be described in detail here.
进一步地,在本实施例中,筒壁出料机构19为筒壁螺旋出料机构,筒壁螺旋出料机构通过螺旋转动控制出料。优选地,筒壁螺旋出料机构与本申请中的螺旋出料机的结构和设置方式相同,不同的是,筒壁螺旋出料机构19能够控制气相的通过,详见下文描述。Further, in this embodiment, the barrel wall discharging mechanism 19 is a barrel wall screw discharging mechanism, and the barrel wall screw discharging mechanism controls the discharging through screw rotation. Preferably, the screw discharge mechanism of the barrel wall has the same structure and arrangement as the screw discharge machine in the present application.
如图16和图17所示,该固相输送装置9为螺旋输送机,螺旋输送机由滚筒1的外部倾斜地依次插入对应该螺旋输送机的两个相邻的工艺段内,并穿过分段板15,螺旋输送机的物料进口911位于相邻两个工艺段中靠近炉头装置的一个工艺段内,即上一工艺段内,螺旋输送机的物料出口912位于相邻两个工艺段中的远离炉头装置的另一个工艺段内,即下一工艺段内。As shown in Figure 16 and Figure 17, the solid phase conveying device 9 is a screw conveyor, and the screw conveyor is inserted obliquely from the outside of the drum 1 into two adjacent process sections corresponding to the screw conveyor, and passes through Segmented plate 15, the material inlet 911 of the screw conveyor is located in a process section near the furnace head device in the two adjacent process sections, that is, in the previous process section, the material outlet 912 of the screw conveyor is located in the adjacent two process sections In another process section of the section away from the furnace head device, that is, in the next process section.
工作时,随着滚筒1的旋转,物料在滚筒1内沿内壁滚落向前移动,物料移动至分段板15处被阻挡,物料汇集在上一工艺段靠近分段板15的位置,物料进入位于上一工艺段内的螺旋输送机的物料进口911,螺旋输送机工作,将物料由螺旋输送机的物料进口911输送至位于下一工艺段内的物料出口912,最后进入下游的工艺段,完成相邻两工艺段之间的固相物料的输送。When working, with the rotation of the drum 1, the material rolls down and moves forward along the inner wall in the drum 1, and the material moves to the sectional plate 15 and is blocked, and the material is collected in the position close to the sectional plate 15 in the previous process section, and the material Enter the material inlet 911 of the screw conveyor in the previous process section, the screw conveyor works, and transport the material from the material inlet 911 of the screw conveyor to the material outlet 912 in the next process section, and finally enter the downstream process section , to complete the transportation of solid phase materials between two adjacent process sections.
由于该螺旋输送机倾斜地穿插进入两个相邻的工艺段内,相当于物料在滚筒1内部实现了在相邻两个工艺段之间的输送,螺旋输送机在输送物料的过程中,物料没有离开滚筒1内部,因此,减小了物料的散热,减小了热损失。Since the screw conveyor is obliquely inserted into two adjacent process sections, it is equivalent to that the material is transported between the two adjacent process sections inside the drum 1. In the process of conveying the material by the screw conveyor, the material It does not leave the inside of the drum 1, therefore, the heat dissipation of the material is reduced, and the heat loss is reduced.
当然,螺旋输送机也可以整体设置于滚筒1的外部,物料进口911和物料出口912分别与两个工艺段连通,只是,物料在两个工艺段之间输送时,物料脱离滚筒1内部,物料散热快,造成热损失。Of course, the screw conveyor can also be installed on the outside of the drum 1 as a whole, and the material inlet 911 and the material outlet 912 are respectively connected to the two process sections. However, when the material is conveyed between the two process sections, the material is separated from the drum 1 and the material Heat dissipation is fast, resulting in heat loss.
进一步地,在本实施例中,螺旋输送机包括筒体91、螺旋部件92和动力部件93,其中,筒体91由滚筒1外部依次倾斜地密封穿插进入滚筒1的相邻两个工艺段,并密封穿过两个工艺段之间的分段板15,筒体91的物料进口911位于上一工艺段内,筒体91的物料出口912位于下一工艺段内;螺旋部件92 设置于筒体91内,相对筒体91转动,用于将物料由物料进口911移动至物料出口912;动力部件93位于滚筒1外部,动力部件93与螺旋部件92驱动连接,用于驱动螺旋部件92转动。Further, in this embodiment, the screw conveyor includes a cylinder body 91, a screw part 92 and a power part 93, wherein the cylinder body 91 is sealed and inserted into two adjacent process sections of the drum 1 from the outside of the drum 1 in an oblique manner, And seal through the segment plate 15 between the two process sections, the material inlet 911 of the cylinder 91 is located in the previous process section, and the material outlet 912 of the cylinder 91 is located in the next process section; the screw part 92 is arranged in the cylinder Inside the body 91, it rotates relative to the cylinder body 91 to move the material from the material inlet 911 to the material outlet 912; the power part 93 is located outside the drum 1, and the power part 93 is drivingly connected with the screw part 92 to drive the screw part 92 to rotate.
工作时,随着滚筒1的旋转,物料在滚筒1内沿内壁滚落向前移动,物料移动至分段板15处被阻挡,物料汇集在上游的工艺段靠近分段板15的位置,物料进入位于上一工艺段内的螺旋输送机的物料进口911,通过动力部件93驱动螺旋部件92运动,将物料由螺旋输送机的物料进口911输送至位于下一工艺段内的物料出口912,最后进入下一工艺段,完成相邻两工艺段之间的固相物料的输送。When working, with the rotation of the drum 1, the material rolls down and moves forward along the inner wall in the drum 1, and the material moves to the sectional plate 15 and is blocked, and the material is collected in the upstream process section near the sectional plate 15. Enter the material inlet 911 of the screw conveyor in the previous process section, drive the screw member 92 to move through the power component 93, and transport the material from the material inlet 911 of the screw conveyor to the material outlet 912 in the next process section, and finally Enter the next process section to complete the transportation of solid phase materials between two adjacent process sections.
如图17所示,进一步地,在本实施例中,螺旋输送机的位于上一工艺段内的螺旋部件92的外部不设置筒体91。即螺旋输送机的穿插进入上一工艺段内的部分不设置筒体91,从而使位于上一工艺段内的螺旋部件92完全暴露于滚筒1中,螺旋部件92直接与物料接触,物料包裹螺旋部件92。如此设置,是因为物料(如污泥)可能存在粘性或塑性,在进入螺旋输送机的物料进口911时可能会粘接、堵塞,因此,将物料进口911位置的筒体91去掉,直接通过裸露的螺旋部件92进行输送,避免了粘接和堵塞,使物料输送更加顺畅可靠。As shown in FIG. 17 , further, in this embodiment, the outer portion of the screw member 92 of the screw conveyor located in the previous process section is not provided with a cylinder 91 . That is, the part of the screw conveyor that penetrates into the previous process section is not provided with the cylinder 91, so that the screw part 92 located in the previous process stage is completely exposed to the drum 1, the screw part 92 is directly in contact with the material, and the material wraps the screw part 92. This setting is because the material (such as sludge) may have stickiness or plasticity, and may stick and block when entering the material inlet 911 of the screw conveyor. Therefore, remove the cylinder 91 at the position of the material inlet 911 and directly pass the exposed The spiral part 92 is used for conveying, which avoids bonding and blockage, and makes the material conveying smoother and more reliable.
进一步地,在本实施例中,物料出口912开设于筒体91的远离动力部件93的一端端面,即筒体91的远离动力部件93的一端完全敞口,从而使物料出口912的轴线与筒体91的轴线重合,更有利于物料从筒体91中排出和排净,避免堵塞。Further, in this embodiment, the material outlet 912 is opened on the end face of the cylinder 91 away from the power part 93 , that is, the end of the cylinder 91 away from the power part 93 is completely open, so that the axis of the material outlet 912 is connected to the cylinder 91 . The axes of the body 91 are coincident, which is more favorable for the material to be discharged and cleaned from the cylinder body 91 to avoid clogging.
在本实施例中,位于筒体91内的螺旋部件92为间断式螺旋,和/或螺旋部件92的远离动力部件93的一端与物料出口912之间存在距离。如此设置,物料在筒体91内输送时,由于螺旋部件92为间断式螺旋,相邻两个螺旋之间形成填料空间,物料在填料空间内封堵筒体91,起到螺旋部件92在输送物料和停止输送物料的状态下均阻碍气相通过的作用,从而保证各工艺段之间的独立,不影响各工艺段的工艺。In this embodiment, the helical part 92 in the cylinder 91 is an intermittent helical, and/or there is a distance between the end of the helical part 92 away from the power part 93 and the material outlet 912 . In this way, when the material is conveyed in the cylinder 91, since the screw member 92 is an intermittent screw, a filler space is formed between two adjacent helices, and the material blocks the cylinder 91 in the filler space, so that the screw member 92 is transporting Both the material and the state of stopping the conveying of the material hinder the passage of the gas phase, so as to ensure the independence between each process section and not affect the process of each process section.
螺旋部件92的远离动力部件93的一端与物料出口912之间存在距离,该 段距离能够形成填料空间,物料在填料空间内封堵筒体91,同样能够起到螺旋部件92在输送物料和停止输送物料的状态下均阻碍气相通过的作用,保证了各工艺段之间的独立,不影响各工艺段的工艺。There is a distance between the end of the screw member 92 away from the power member 93 and the material outlet 912. This distance can form a packing space, and the material can block the cylinder 91 in the packing space, which can also play the role of the screw member 92 in conveying materials and stopping. In the state of conveying the material, it hinders the passage of the gas phase, which ensures the independence of each process section and does not affect the process of each process section.
因此,当螺旋输送机随滚筒1转动到滚筒1的上方位置时,由于螺旋输送机脱离滚筒1内的物料,可以通过螺旋输送机内留存的物料继续保持封堵筒体91,起到气相隔离的作用。当螺旋输送机位于上方时,螺旋输送机可以继续运行,在螺旋输送机由上方转动到下方的过程中,螺旋输送机内留存的物料继续输送,可以满足该段时间内的封堵的要求。当然,也可以在螺旋输送机位于上方时,螺旋输送机停止运行,留存的物料停止输送,满足封堵要求。Therefore, when the screw conveyor rotates with the drum 1 to the upper position of the drum 1, since the screw conveyor is separated from the material in the drum 1, the cylinder 91 can be kept blocked by the material retained in the screw conveyor to achieve gas phase isolation. effect. When the screw conveyor is located above, the screw conveyor can continue to run. During the rotation of the screw conveyor from the top to the bottom, the materials retained in the screw conveyor continue to be transported, which can meet the blocking requirements during this period of time. Of course, when the screw conveyor is located above, the screw conveyor can also stop running, and the remaining materials can be stopped to meet the blocking requirements.
当然,螺旋部件92还可以为连续螺旋,物料填充在连续螺旋的螺旋通道内,也能起到封堵筒体91,避免气相通过的作用。Of course, the spiral part 92 can also be a continuous spiral, and the material is filled in the spiral channel of the continuous spiral, which can also block the cylinder 91 and prevent the gas phase from passing through.
作为优化,在本实施例中,动力部件93为电动机或液压马达,优选地,电动机或液压马达通过减速器与螺旋部件92连接,以使螺旋部件92具有合适的速度,只要能够驱动螺旋部件92转动即可,并不局限于本实施例所列举的形式。As an optimization, in this embodiment, the power component 93 is an electric motor or a hydraulic motor. Preferably, the electric motor or hydraulic motor is connected to the screw member 92 through a reducer, so that the screw member 92 has a suitable speed, as long as the screw member 92 can be driven. It is only necessary to rotate, and is not limited to the form listed in this embodiment.
进一步地,在本实施例中,螺旋输送机还包括控制器和位置开关,动力部件93和位置开关均与控制器信号连接,位置开关设置于滚筒1,当螺旋输送机处于滚筒1的正下方正负10°~30°的范围内时,优选为滚筒1的正下方正负15°左右,位置开关触发,控制器控制动力部件93运行,动力部件93驱动螺旋部件92运动。Further, in this embodiment, the screw conveyor also includes a controller and a position switch, the power component 93 and the position switch are both connected to the controller signal, and the position switch is arranged on the drum 1. When the screw conveyor is directly below the drum 1 Within the range of plus or minus 10° to 30°, preferably about plus or minus 15° directly below the drum 1, the position switch is triggered, the controller controls the operation of the power part 93, and the power part 93 drives the screw part 92 to move.
如此设置的目的是:由于螺旋输送机随着滚筒1转动到高位时,物料进口911没有物料,螺旋部件92有可能空转,造成螺旋部件92内的物料被输送到下一工艺段,而物料进口911由于没有物料,螺旋部件92内物料可能排空或虽然没有排空但物料没有充满螺旋部件92,在螺旋部件92内形成气体通道,使得工艺段之间气相连通,由于工艺段之间可能存在气压差,工艺段间出现气相流动,影响分段处理的工艺目的和效果。The purpose of this setting is: when the screw conveyor rotates to the high position with the drum 1, there is no material in the material inlet 911, and the screw part 92 may be idling, causing the material in the screw part 92 to be transported to the next process section, while the material inlet 911 Since there is no material, the material in the spiral part 92 may be emptied or the material may not fill the spiral part 92 although it is not emptied, and a gas channel is formed in the spiral part 92, so that the gas phase communicates between the process sections. Air pressure difference, gas phase flow occurs between process sections, which affects the process purpose and effect of segmented treatment.
因此,通过设置控制器和位置开关,当滚筒1转动到螺旋输送机位于正下方正负10°~30°的范围之外时,位置开关未触发,控制器控制动力部件93 停止运行,螺旋部件92不转动,螺旋输送机不进行物料的输送,从而使物料留存在筒体91内,并封堵筒体91,进一步起到气相隔离的作用。Therefore, by setting the controller and the position switch, when the drum 1 rotates to the point where the screw conveyor is outside the range of plus or minus 10° to 30°, the position switch is not triggered, the controller controls the power part 93 to stop running, and the screw part 92 does not rotate, and the screw conveyor does not convey the material, so that the material remains in the cylinder 91, and the cylinder 91 is blocked to further play the role of gas phase isolation.
作为优化,在本实施例中,位置开关为光电开关或磁力感应开关中的任一种或组合。具体地,在滚筒1的外壁设置有光电开关或磁力感应开关的遮挡片或感应片,遮挡片或感应片位于螺旋输送机所在位置的正负10°~30°范围内。当螺旋输送机处于滚筒1下方时,遮挡片或感应片触发光电开关或磁力感应开关,控制器控制动力部件运行,动力部件驱动螺旋部件92转动,进行物料输送。As an optimization, in this embodiment, the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch. Specifically, the outer wall of the drum 1 is provided with a shielding piece or an induction piece of a photoelectric switch or a magnetic induction switch. When the screw conveyor is under the drum 1, the blocking sheet or the induction sheet triggers the photoelectric switch or the magnetic induction switch, the controller controls the operation of the power part, and the power part drives the screw part 92 to rotate for material conveying.
当然,固相输送装置9除了采用倾斜插入滚筒1中的螺旋输送机之外,在本实施例中,固相输送装置9还可以设置于滚筒1的外部,固相输送装置9的进口和出口分别与对应该固相输送装置9的两个相邻的工艺段的筒壁连接,只是如此设置会存在热损失。Of course, in addition to the use of a screw conveyor obliquely inserted into the drum 1, the solid-phase conveying device 9 can also be arranged outside the drum 1 in this embodiment. The inlet and the outlet of the solid-phase conveying device 9 They are respectively connected with the barrel walls of the two adjacent process sections of the solid-phase conveying device 9, but there will be heat loss in this arrangement.
对于设置于滚筒1外部的固相输送装置9,固相输送装置9可以为螺旋输送机或活塞输送机,活塞输送机为活塞式,通过活塞往复移动,实现物料的推送。For the solid-phase conveying device 9 arranged outside the drum 1, the solid-phase conveying device 9 can be a screw conveyor or a piston conveyor, and the piston conveyor is a piston type, and the material is pushed by the reciprocating movement of the piston.
如图2和图3所示,对炉尾窑体和燃烧炉体进行优化,在本实施例中,炉尾窑体3与燃烧炉体5为一体集成结构,炉尾窑体3和燃烧炉体5相邻的壳壁共用一个。热解气出口54和热气出口53均设置于炉尾窑体3和燃烧炉体5所共用的壳壁,且热气出口53通过热风输送组件与随动夹套2连通,或同时与随动夹套和预干燥段Ⅰ连通,热气输送管8的管壁与热气出口53转动密封连接,热气输送管8与滚筒1相对静止设置。As shown in Figures 2 and 3, the furnace tail kiln body and the combustion furnace body are optimized. In this embodiment, the furnace tail kiln body 3 and the combustion furnace body 5 are integrated into an integrated structure, and the furnace tail kiln body 3 and the combustion furnace body are integrated The adjacent shell walls of the body 5 share one. The pyrolysis gas outlet 54 and the hot gas outlet 53 are both arranged on the shell wall shared by the furnace end kiln body 3 and the combustion furnace body 5, and the hot gas outlet 53 is communicated with the follower jacket 2 through the hot air conveying component, or is connected with the follower clip at the same time. The jacket is communicated with the pre-drying section I, and the pipe wall of the hot gas conveying pipe 8 is connected with the hot air outlet 53 in a rotational and sealing manner.
将炉尾窑体3和燃烧炉体5设置为一体集成结构,不仅简化了结构,且炉尾窑体3内的热解气直接通过共用壳壁上的开口进入燃烧炉体5内的热解气输送管4内,缩短了热解气输送路径,热解气始终在炉尾窑体3和燃烧炉体5内传输,减少了热损失。且将热气输送管8设置于炉尾窑体3内部,热气输送管8的轴线与滚筒1的轴线重合,缩短了热气输送管8的距离,且减小了热气输送过程中的热损失。Setting the furnace tail kiln body 3 and the combustion furnace body 5 into an integrated structure not only simplifies the structure, but also the pyrolysis gas in the furnace tail kiln body 3 directly enters the pyrolysis furnace body 5 through the opening on the common shell wall. In the gas conveying pipe 4, the conveying path of the pyrolysis gas is shortened, and the pyrolysis gas is always transported in the furnace end kiln body 3 and the combustion furnace body 5, thereby reducing heat loss. And the hot gas transport pipe 8 is arranged inside the furnace tail kiln body 3, the axis of the hot gas transport pipe 8 coincides with the axis of the drum 1, the distance of the hot gas transport pipe 8 is shortened, and the heat loss during the hot gas transport process is reduced.
工作时,热气输送管8随滚筒1一起转动,热气输送管8具体通过密封件 与热气出口53转动密封连接。燃烧炉体5内的热气通过热气输送管8通入随动夹套2、固定夹套12和/或滚筒1内。During operation, the hot gas delivery pipe 8 rotates together with the drum 1, and the hot gas delivery pipe 8 is specifically connected with the hot gas outlet 53 in a rotational and sealing manner through a sealing member. The hot gas in the combustion furnace body 5 is passed into the follower jacket 2 , the fixed jacket 12 and/or the drum 1 through the hot gas conveying pipe 8 .
如图5所示,在本实施例中,炉尾窑体3和燃烧炉体5为分体结构,炉尾窑体3和燃烧炉体5相邻的壳壁为两个单独的壳壁,热解气出口54设置于炉尾窑体3的靠近燃烧炉体5的一侧壳壁,燃烧炉体5的热解气进口和热气出口53设置于燃烧炉体5的靠近炉尾窑体3的一侧壳壁,热解气输送管4的一端穿出燃烧炉体5外部并与热解气出口54连通,热气输送管8的管壁与燃烧炉体5和炉尾窑体3相邻的两个壳壁均密封转动连接,热气输送管8与滚筒1相对静止设置。As shown in FIG. 5, in this embodiment, the furnace tail kiln body 3 and the combustion furnace body 5 are separated structures, and the adjacent shell walls of the furnace tail kiln body 3 and the combustion furnace body 5 are two separate shell walls, The pyrolysis gas outlet 54 is arranged on the side shell wall of the furnace body 3 close to the combustion furnace body 5, and the pyrolysis gas inlet and the hot gas outlet 53 of the combustion furnace body 5 are arranged on the combustion furnace body 5 close to the furnace end kiln body 3. One end of the pyrolysis gas delivery pipe 4 penetrates the outside of the combustion furnace body 5 and communicates with the pyrolysis gas outlet 54, and the pipe wall of the hot gas delivery pipe 8 is adjacent to the combustion furnace body 5 and the furnace end kiln body 3 The two shell walls are sealed and connected in rotation, and the hot gas conveying pipe 8 is relatively statically arranged with the drum 1 .
将炉尾窑体3和燃烧炉体5设置为分体结构,通过热解气输送管4连通,且热解气输送管4暴露于燃烧炉体5外部的管段较短,缩短了热解气输送路径,减少了热损失。热气输送管8暴露于燃烧炉体5外部的管段较短,减小了热气输送过程中的热损失。热气输送管8的轴线与滚筒1的轴线重合,工作时,热气输送管8随滚筒1一起转动,热气输送管8具体通过密封件与热气出口53和炉尾窑体3的壳壁转动密封连接。燃烧炉体5内的热气通过热气输送管8通入随动夹套2、固定夹套12和/或滚筒1内。The furnace tail kiln body 3 and the combustion furnace body 5 are set as a separate structure, which is communicated through the pyrolysis gas conveying pipe 4, and the pipe section of the pyrolysis gas conveying pipe 4 exposed to the outside of the combustion furnace body 5 is shorter, which shortens the pyrolysis gas. Conveyor path reduces heat loss. The pipe section of the hot gas delivery pipe 8 exposed to the outside of the combustion furnace body 5 is short, which reduces the heat loss during the hot gas delivery process. The axis of the hot gas conveying pipe 8 coincides with the axis of the drum 1. During operation, the hot gas conveying pipe 8 rotates with the drum 1, and the hot gas conveying pipe 8 is specifically connected with the hot gas outlet 53 and the shell wall of the furnace end kiln body 3 through a sealing member. . The hot gas in the combustion furnace body 5 is passed into the follower jacket 2 , the fixed jacket 12 and/or the drum 1 through the hot gas conveying pipe 8 .
一体集成结构和分体结构的炉尾窑体3和燃烧炉体5均结构简单,且热解气收集、热解气燃烧、热解气输送集成在一个设备内完成,工艺路径短,热损失小,辅助设备少,泄漏点少,运行稳定,维护方便。此外,高温热解气从滚筒1的出料端直接进入炉尾窑体3,再直接进入燃烧炉体5内,无热解气结焦产生的条件。The furnace tail kiln body 3 and the combustion furnace body 5 of the integrated structure and the split structure are all simple in structure, and the pyrolysis gas collection, pyrolysis gas combustion, and pyrolysis gas transportation are integrated in one device, the process path is short, and the heat loss is reduced. Small, less auxiliary equipment, fewer leakage points, stable operation and convenient maintenance. In addition, the high-temperature pyrolysis gas directly enters the furnace tail kiln body 3 from the discharge end of the drum 1, and then directly enters the combustion furnace body 5, and there is no condition for the pyrolysis gas to coke.
在本实施例中,三段式回转炉还包括设置于滚筒1的工艺段内的至少一个固定隔板;固定隔板固定于滚筒1内,且固定隔板上设置有开口,开口靠近滚筒1的筒壁设置。In this embodiment, the three-stage rotary kiln further includes at least one fixed partition plate arranged in the process section of the drum 1; wall setting.
工作时,滚筒1沿同一方向连续旋转,当固定隔板的开口位于下方时,滚筒1内的固体物料能够通过开口进入下游,与此同时,开口会被固体物料阻挡,限制气体的流通,当固定隔板的开口位于下方时,开口没有被固体物料阻挡,气体可以流通。通过在工艺段内设置固定隔板,能够对各工艺段进行分区,部 分限制各工艺段内的不同分区之间的气相流通,从而有利于各分区的温度梯度的形成,以及工况的独立。When working, the drum 1 rotates continuously in the same direction. When the opening of the fixed partition is located below, the solid material in the drum 1 can enter the downstream through the opening. At the same time, the opening will be blocked by the solid material, restricting the flow of gas. When the opening of the fixed partition is located below, the opening is not blocked by solid materials, and the gas can flow. By arranging fixed partitions in the process sections, each process section can be partitioned, and the gas phase flow between different partitions in each process section can be partially restricted, thereby facilitating the formation of temperature gradients in each partition and the independence of working conditions.
进一步地,在本实施例中,对于某些相邻工艺段的温度差异较大的情况,分段板15的两侧板面上设置有外保温层,或者分段板15的内部设置有保温夹层,实现两个工艺段的温度隔离,以更好地完成各自工艺段的反应。Further, in this embodiment, in the case where the temperature difference between some adjacent process sections is relatively large, the outer insulation layers are provided on both sides of the segmented board 15, or the interior of the segmented board 15 is provided with insulation. The interlayer realizes the temperature isolation of the two process sections, so as to better complete the reaction of the respective process sections.
如图9所示,在本实施例中,滚筒1的筒壁上设置有保温层21,以提高滚筒1的保温效果,减小能量损耗。As shown in FIG. 9 , in this embodiment, a thermal insulation layer 21 is provided on the cylinder wall of the drum 1 to improve the thermal insulation effect of the drum 1 and reduce energy loss.
如图1所示,滚筒1的外部设置有驱动装置和支撑装置,驱动装置用于驱动滚筒1绕其轴线沿同一方向连续旋转。支撑装置用于转动支撑滚筒1绕其轴线沿同一方向连续旋转。As shown in FIG. 1 , a driving device and a supporting device are provided outside the drum 1 , and the driving device is used to drive the drum 1 to continuously rotate in the same direction around its axis. The support device is used to rotate the support drum 1 to continuously rotate around its axis in the same direction.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (32)
- 一种三段式回转炉,包括滚筒(1)、炉头装置和炉尾装置,所述滚筒(1)的两端分别与固定不动设置的所述炉头装置和所述炉尾装置转动密封连接,所述滚筒(1)能够沿同一方向连续转动,其特征在于,所述滚筒(1)的内部通过分段板(15)由进料端至出料端依次分割成相互独立的三个工艺段,分别为预干燥段(Ⅰ)、干燥段(Ⅱ)和炭化段(Ⅲ),所述预干燥段(Ⅰ)与所述炉头装置连通,所述三段式回转炉还包括:A three-stage rotary kiln, comprising a drum (1), a furnace head device and a furnace tail device, the two ends of the drum (1) are respectively rotated with the furnace head device and the furnace tail device which are fixedly arranged Sealed connection, the drum (1) can rotate continuously in the same direction, and it is characterized in that the interior of the drum (1) is divided into three independent parts in turn from the feed end to the discharge end by the segment plate (15). There are two process sections, namely pre-drying section (I), drying section (II) and carbonization section (III). The pre-drying section (I) is communicated with the furnace head device, and the three-stage rotary kiln also includes :固相输送装置(9),所述固相输送装置(9)的两端与相邻的两个所述工艺段连通,用于相邻两个所述工艺段间的固体物料输送;a solid-phase conveying device (9), the two ends of the solid-phase conveying device (9) are communicated with the two adjacent process sections, and are used for solid material conveying between the two adjacent process sections;随动夹套(2),固定于所述滚筒(1)的筒壁,所述随动夹套(2)内用于通入加热气体,所述干燥段(Ⅱ)和所述炭化段(Ⅲ)为间接加热段,所述预干燥段(Ⅰ)为间接加热段和/或直接加热段,所述间接加热段通过所述随动夹套(2)间壁加热物料,所述直接加热段通过通入加热气体直接接触加热物料;A follow-up jacket (2) is fixed on the cylinder wall of the drum (1), and the inside of the follow-up jacket (2) is used to introduce heating gas, the drying section (II) and the carbonization section ( III) is an indirect heating section, the pre-drying section (I) is an indirect heating section and/or a direct heating section, the indirect heating section heats the material through the partition wall of the follower jacket (2), and the direct heating section Directly contact heating material by passing heating gas;炉中排气箱(20),固定不动设置,所述滚筒(1)穿过所述炉中排气箱(20),且所述干燥段(Ⅱ)的外壁与所述炉中排气箱(20)转动密封连接,所述干燥段(Ⅱ)的筒壁设置有连通所述炉中排气箱(20)和所述干燥段(Ⅱ)内部的气体出口管组(23),所述炉中排气箱(20)设置有第二排气口(201)和第四排灰口(202)。The exhaust box (20) in the furnace is fixedly arranged, the drum (1) passes through the exhaust box (20) in the furnace, and the outer wall of the drying section (II) is connected to the exhaust gas in the furnace The box (20) is connected in a rotary seal, and the cylinder wall of the drying section (II) is provided with a gas outlet pipe group (23) that communicates with the exhaust box (20) in the furnace and the interior of the drying section (II), so The exhaust box (20) in the furnace is provided with a second exhaust port (201) and a fourth ash exhaust port (202).
- 根据权利要求1所述的三段式回转炉,其特征在于,所述炉头装置包括:The three-stage rotary kiln according to claim 1, wherein the furnace head device comprises:炉头窑体(10),所述炉头窑体(10)内设置有一个排气腔室,所述排气腔室开设有第一排气口(101)和第一排灰口(102),所述炉头窑体(10)固定不动地与所述滚筒(1)的进料端转动密封连接,所述排气腔室与所述预干燥段(Ⅰ)连通;A furnace head kiln body (10), an exhaust chamber is provided in the furnace head kiln body (10), and a first exhaust port (101) and a first ash discharge port (102) are opened in the exhaust chamber ), the furnace head kiln body (10) is fixedly connected to the feed end of the drum (1) in a rotational and sealing manner, and the exhaust chamber is communicated with the pre-drying section (I);进料机构(11),所述进料机构(11)密封穿过所述炉头窑体(10)且伸入所述预干燥段(Ⅰ)内,所述进料机构(11)设置有进料口。A feeding mechanism (11), the feeding mechanism (11) is sealed through the furnace head kiln body (10) and protrudes into the pre-drying section (I), and the feeding mechanism (11) is provided with Inlet.
- 根据权利要求2所述的三段式回转炉,其特征在于,当所述预干燥段(Ⅰ)的筒壁固定有随动夹套(2)时,所述随动夹套(2)和所述预干燥段(Ⅰ) 均与所述排气腔室(103)连通。The three-stage rotary kiln according to claim 2, characterized in that, when a follower jacket (2) is fixed on the barrel wall of the pre-drying section (I), the follower jacket (2) and The pre-drying sections (I) are all communicated with the exhaust chamber (103).
- 根据权利要求2所述的三段式回转炉,其特征在于,所述滚筒(1)和所述炉头窑体(10)之间通过变径段(23)连通,所述滚筒(1)的进料端和所述炉头窑体(10)中的一个与所述变径段(23)的一端固定连接,所述滚筒(1)的进料端和所述炉头窑体(10)中的另一个与所述变径段(23)的另一端转动密封连接;所述变径段(23)的外径小于滚筒(1)的其余轴段的外径。The three-stage rotary kiln according to claim 2, characterized in that, the drum (1) and the furnace head kiln body (10) are communicated through a variable diameter section (23), and the drum (1) One of the feed end of the drum (1) and the burner kiln body (10) are fixedly connected to one end of the diameter-changing section (23), and the feed end of the drum (1) is connected to the burner head kiln body (10). ) is connected with the other end of the variable diameter section (23) in a rotational and sealing manner; the outer diameter of the variable diameter section (23) is smaller than the outer diameter of the remaining shaft sections of the drum (1).
- 根据权利要求4所述的三段式回转炉,其特征在于,所述滚筒(1)的进料端或所述炉头窑体(10)通过圆锥面(25)与所述变径段(23)的筒壁转动密封配合,所述圆锥面(25)和所述变径段(23)的筒壁之间设置有密封垫;The three-stage rotary kiln according to claim 4, characterized in that, the feed end of the drum (1) or the furnace head kiln body (10) communicates with the variable diameter section (10) through a conical surface (25). 23) the cylinder wall is rotated and sealed, and a sealing gasket is provided between the conical surface (25) and the cylinder wall of the reducing section (23);或者,所述滚筒(1)的进料端或所述炉头窑体(10)用于与所述变径段(23)转动配合的部位为垂直于所述变径段(23)的轴线的垂直面,所述垂直面与所述变径段(23)的筒壁通过密封件密封。Alternatively, the position of the feed end of the drum (1) or the furnace head kiln body (10) for rotating and cooperating with the diameter-changing section (23) is perpendicular to the axis of the diameter-changing section (23). The vertical surface of the vertical surface and the cylindrical wall of the diameter reducing section (23) are sealed by a seal.
- 根据权利要求4所述的三段式回转炉,其特征在于,当所述预干燥段(Ⅰ)的筒壁固定有所述随动夹套(2)时,所述随动夹套(2)和所述预干燥段(Ⅰ)均通过所述变径段(23)与所述排气腔室连通。The three-stage rotary kiln according to claim 4, characterized in that, when the follower jacket (2) is fixed on the cylinder wall of the pre-drying section (I), the follower jacket (2) ) and the pre-drying section (I) communicate with the exhaust chamber through the variable diameter section (23).
- 根据权利要求所述的三段式回转炉,其特征在于,所述炉尾装置包括:The three-stage rotary furnace according to claim, characterized in that, the furnace tail device comprises:炉尾窑体(3),所述炉尾窑体(3)开设有热解气出口(32)和排料口(31),所述炉尾窑体(3)固定不动地与所述滚筒(1)的出料端直接或间接转动密封连接,所述炉尾窑体(3)与所述炭化段(Ⅲ)直接或间接连通。A furnace tail kiln body (3), the furnace tail kiln body (3) is provided with a pyrolysis gas outlet (32) and a discharge port (31), and the furnace tail kiln body (3) is fixedly connected to the The discharge end of the drum (1) is directly or indirectly connected in a rotary seal, and the furnace tail kiln body (3) is directly or indirectly connected with the carbonization section (III).
- 根据权利要求3所述的三段式回转炉,其特征在于,还包括:The three-stage rotary kiln according to claim 3, further comprising:热风炉,所述热风炉用于燃烧产生加热气体,所述热风炉设置有热气出口(53);a hot blast stove, which is used for combustion to generate heating gas, and the hot blast stove is provided with a hot gas outlet (53);热风输送组件,所述热气出口(53)通过所述热风输送组件与所述随动夹套(2)连通,或者所述热气出口(53)通过所述热风输送组件与所述随动夹套(2)和所述预干燥段(Ⅰ)连通。A hot air conveying assembly, the hot air outlet (53) communicates with the follower jacket (2) through the hot air conveyance assembly, or the hot air outlet (53) communicates with the follower jacket through the hot air conveyance assembly (2) communicate with the pre-drying section (I).
- 根据权利要求8所述的三段式回转炉,其特征在于,所述热风炉包括燃烧炉体(5)和燃烧器(6),所述燃烧炉体(5)开设有进风口(51)、所述热气出口(53)和第二排灰口(52),所述燃烧器(6)与所述燃烧炉体(5) 连通,用于所述燃烧炉体(5)内发生燃烧产生加热气体,所述进风口(51)用于通入含氧气体。The three-stage rotary furnace according to claim 8, wherein the hot blast furnace comprises a combustion furnace body (5) and a burner (6), and the combustion furnace body (5) is provided with an air inlet (51) , the hot gas outlet (53) and the second ash discharge port (52), the burner (6) communicates with the combustion furnace body (5), and is used for combustion in the combustion furnace body (5) to generate The gas is heated, and the air inlet (51) is used for introducing oxygen-containing gas.
- 根据权利要求9所述的三段式回转炉,其特征在于,所述炉尾窑体(3)的热解气出口(32)与所述燃烧炉体(5)通过热解气输送管(4)连通,用于将所述炉尾窑体(3)内的热解气通入所述燃烧炉体(5)内燃烧。The three-stage rotary kiln according to claim 9, characterized in that, the pyrolysis gas outlet (32) of the furnace tail kiln body (3) and the combustion furnace body (5) pass through a pyrolysis gas conveying pipe ( 4) Communication is used to pass the pyrolysis gas in the furnace tail kiln body (3) into the combustion furnace body (5) for combustion.
- 根据权利要求10所述的三段式回转炉,其特征在于,所述热解气输送管(4)设置于所述燃烧炉体(5)内,所述热解气输送管(4)的一端与所述热解气出口(32)连通,另一端进入所述燃烧炉体(5)内部。The three-stage rotary furnace according to claim 10, characterized in that, the pyrolysis gas conveying pipe (4) is arranged in the combustion furnace body (5), and the pyrolysis gas conveying pipe (4) has a One end is communicated with the pyrolysis gas outlet (32), and the other end enters the interior of the combustion furnace body (5).
- 根据权利要求9-11任一项所述的三段式回转炉,其特征在于,所述燃烧炉体(5)内还设置有中隔板(7),所述中隔板(7)将所述燃烧炉体(5)分成燃烧区域和热气排出区域,所述燃烧器(6)、所述进风口(51)和所述第二排灰口(52)均位于所述燃烧区域,所述热气出口(53)位于所述热气排出区域,所述燃烧区域和所述热气排出区域的上部连通。The three-stage rotary furnace according to any one of claims 9-11, characterized in that, the combustion furnace body (5) is further provided with a middle partition plate (7), and the middle partition plate (7) The combustion furnace body (5) is divided into a combustion area and a hot gas discharge area, and the burner (6), the air inlet (51) and the second ash discharge port (52) are all located in the combustion area, so The hot gas outlet (53) is located in the hot gas discharge area, and the combustion area communicates with the upper part of the hot gas discharge area.
- 根据权利要求10所述的三段式回转炉,其特征在于,所述炉尾窑体(3)和所述燃烧炉体(5)为一体集成结构或分体结构。The three-stage rotary kiln according to claim 10, characterized in that, the furnace tail kiln body (3) and the combustion furnace body (5) are an integrated structure or a split structure.
- 根据权利要求9所述的三段式回转炉,其特征在于,所述滚筒(1)的出料端敞口设置,所述炉尾窑体(3)与所述滚筒(1)的出料端的外周壁转动密封连接,所述炉尾窑体(3)与所述炭化段(Ⅲ)直接连通;The three-stage rotary kiln according to claim 9, characterized in that the discharge end of the drum (1) is open, and the discharge end of the furnace end kiln body (3) and the drum (1) is open. The outer peripheral wall of the end is connected in a rotary and sealing manner, and the furnace tail kiln body (3) is directly connected with the carbonization section (III);所述热风输送组件为热气输送管(8),所述热气输送管(8)包括:The hot air conveying assembly is a hot air conveying pipe (8), and the hot air conveying pipe (8) comprises:热气输送主管(81),所述热气输送主管(81)与所述热气出口(53)转动密封连接,所述热气输送主管(81)的轴线与所述滚筒(1)的轴线重合,所述热气输送主管(81)的一端与所述燃烧炉体(5)连通,所述热气输送主管(81)的另一端封闭设置或与所述预干燥段(Ⅰ)和/或所述随动夹套(2)连通,所述热气输送主管(81)的位于所述滚筒(1)内的部分具有一根管或多根并列的管;A hot gas delivery main pipe (81), the hot gas delivery main pipe (81) and the hot gas outlet (53) are rotatably and sealedly connected, and the axis of the hot gas delivery main pipe (81) coincides with the axis of the drum (1). One end of the hot gas delivery main pipe (81) is communicated with the combustion furnace body (5), and the other end of the hot gas delivery main pipe (81) is closed and arranged or connected with the pre-drying section (I) and/or the follower clamp The sleeve (2) is in communication, and the part of the hot gas delivery main pipe (81) located in the drum (1) has one pipe or a plurality of pipes in parallel;热气输送支管(82),位于所述炉尾窑体(3)或所述滚筒(1)内,所述热气输送支管的两端分别与所述热气输送主管(81)和所述随动夹套(2)连通。The hot gas conveying branch pipe (82) is located in the furnace tail kiln body (3) or the drum (1), and the two ends of the hot gas conveying branch pipe are respectively connected with the hot gas conveying main pipe (81) and the follower clamp The sets (2) are connected.
- 根据权利要求9所述的热风炉,其特征在于,所述滚筒(1)的出料端封闭设置,所述炉尾窑体(3)与所述滚筒(1)的出料端的外周壁转动密封连接;所述炉尾窑体(3)与所述炭化段(Ⅲ)通过筒壁出料机构(19)连通;所述筒壁出料机构(19)由所述滚筒(1)的外部倾斜地插入所述炭化段(Ⅲ)内,并穿过所述出料端,所述筒壁出料机构(19)的进口位于所述炭化段(Ⅲ)内,所述筒壁出料机构(19)的出口位于所述炉尾窑体(3)内;The hot blast stove according to claim 9, characterized in that the discharge end of the drum (1) is closed and arranged, and the furnace tail kiln body (3) rotates with the outer peripheral wall of the discharge end of the drum (1). sealed connection; the furnace tail kiln body (3) is communicated with the carbonization section (III) through the cylinder wall discharge mechanism (19); the cylinder wall discharge mechanism (19) is connected by the outside of the drum (1). It is inserted obliquely into the carbonization section (III), and passes through the discharge end, the inlet of the cylinder wall discharge mechanism (19) is located in the carbonization section (III), and the cylinder wall discharge mechanism The outlet of (19) is located in the furnace tail kiln body (3);所述热风输送组件为热气输送管(8),所述热气输送管(8)包括:The hot air conveying assembly is a hot air conveying pipe (8), and the hot air conveying pipe (8) comprises:热气输送主管(81),所述热气输送主管(81)与所述热气出口(53)转动密封连接,所述热气输送主管(81)的轴线与所述滚筒(1)的轴线重合,所述热气输送主管(81)的一端与所述燃烧炉体(5)连通,所述热气输送主管(81)的另一端封闭设置或与所述预干燥段(Ⅰ)和/或所述随动夹套(2)连通,所述热气输送主管(81)的位于所述滚筒(1)内的部分具有一根管或多根并列的管;A hot gas delivery main pipe (81), the hot gas delivery main pipe (81) and the hot gas outlet (53) are rotatably and sealedly connected, and the axis of the hot gas delivery main pipe (81) coincides with the axis of the drum (1). One end of the hot gas delivery main pipe (81) is communicated with the combustion furnace body (5), and the other end of the hot gas delivery main pipe (81) is closed and arranged or connected with the pre-drying section (I) and/or the follower clamp The sleeve (2) is in communication, and the part of the hot gas delivery main pipe (81) located in the drum (1) has one pipe or a plurality of pipes in parallel;热气输送支管(82),位于所述炉尾窑体(3)或所述滚筒(1)内,所述热气输送支管的两端分别与所述热气输送主管(81)和所述随动夹套(2)连通。The hot gas conveying branch pipe (82) is located in the furnace tail kiln body (3) or the drum (1), and the two ends of the hot gas conveying branch pipe are respectively connected with the hot gas conveying main pipe (81) and the follower clamp The sets (2) are connected.
- 根据权利要求14或15所述的三段式回转炉,其特征在于,所述热气输送支管(82)的数量为多个,所述热气输送支管(82)呈辐射状均匀分布。The three-stage rotary kiln according to claim 14 or 15, wherein the number of the hot gas conveying branch pipes (82) is plural, and the hot gas conveying branch pipes (82) are evenly distributed in a radial shape.
- 根据权利要求14-15任一项所述的三段式回转炉,其特征在于,所述滚筒(1)内设置有通气管(13),所述通气管(13)连通所述随动夹套(2)和所述预干燥段(Ⅰ),通过所述通气管(13)将所述随动夹套(2)内的加热气体通入所述预干燥段(Ⅰ)内进行直接接触加热。The three-stage rotary kiln according to any one of claims 14-15, characterized in that, a ventilation pipe (13) is provided in the drum (1), and the ventilation pipe (13) communicates with the follower clamp The jacket (2) and the pre-drying section (I), the heating gas in the follower jacket (2) is passed into the pre-drying section (I) through the ventilation pipe (13) for direct contact heating.
- 根据权利要求9所述的三段式回转炉,其特征在于,所述热风输送组件包括:The three-stage rotary kiln according to claim 9, wherein the hot air conveying assembly comprises:炉尾进气筒(14),所述炉尾进气筒(14)固定不动设置,所述炉尾进气筒(14)与所述滚筒(1)的靠近出料端的外周壁转动密封连接,所述炉尾进气筒(14)与所述随动夹套(2)连通,所述炉尾进气筒(14)设置有热气进口和第三排灰口(141);The furnace tail air intake cylinder (14) is fixedly arranged, and the furnace tail air intake cylinder (14) is rotatably and sealedly connected with the outer peripheral wall of the drum (1) close to the discharge end, so The furnace tail air intake tube (14) is communicated with the follower jacket (2), and the furnace tail air intake tube (14) is provided with a hot gas inlet and a third ash discharge port (141);热气输送管(8),所述热气进口(142)与所述燃烧炉体(5)的热气出口(53)通过所述热气输送管(8)连通。A hot gas delivery pipe (8), the hot gas inlet (142) is communicated with the hot gas outlet (53) of the combustion furnace body (5) through the hot gas delivery pipe (8).
- 根据权利要求18所述的三段式回转炉,其特征在于,所述滚筒(1)的出料端封闭设置,所述炉尾窑体(3)与所述滚筒(1)的出料端的外周壁转动密封连接,所述炉尾窑体(3)与所述炭化段(Ⅲ)通过筒壁出料机构(19)连通;所述筒壁出料机构(19)由所述滚筒(1)的外部倾斜地插入所述炭化段(Ⅲ)内,并穿过所述出料端,所述筒壁出料机(19)的进口位于所述炭化段(Ⅲ)内,所述筒壁出料机构(19)的出口位于所述炉尾窑体(3)内。The three-stage rotary kiln according to claim 18, characterized in that the discharge end of the drum (1) is closed and arranged, and the furnace tail kiln body (3) is connected to the discharge end of the drum (1). The outer peripheral wall is connected in a rotary and sealing manner, and the furnace tail kiln body (3) is communicated with the carbonization section (III) through a cylinder wall discharge mechanism (19); the cylinder wall discharge mechanism (19) is connected by the drum (1). ) is obliquely inserted into the carbonization section (III), and passes through the discharge end, the inlet of the barrel wall discharge machine (19) is located in the carbonization section (III), and the barrel wall The outlet of the discharging mechanism (19) is located in the furnace tail kiln body (3).
- 根据权利要求18所述的三段式回转炉,其特征在于,所述滚筒(1)的出料端封闭设置,所述滚筒(1)的出料端固定设置有中心出料机构(17),所述炉尾窑体(3)通过与所述中心出料机构(17)转动密封连接实现所述炉尾窑体(3)与所述滚筒(1)的出料端的间接转动密封连接,所述炉尾窑体(3)与所述炭化段(Ⅲ)通过所述中心出料机构(17)间接连通。The three-stage rotary kiln according to claim 18, characterized in that the discharge end of the drum (1) is closed, and the discharge end of the drum (1) is fixedly provided with a central discharge mechanism (17). , the furnace tail kiln body (3) realizes the indirect rotary sealing connection between the furnace tail kiln body (3) and the discharge end of the drum (1) by rotating and sealing with the central discharging mechanism (17), The furnace tail kiln body (3) is indirectly communicated with the carbonization section (III) through the central discharge mechanism (17).
- 根据权利要求20所述的三段式回转炉,其特征在于,所述炉尾进气筒(14)罩于所述滚筒(1)的出料端外部,所述炉尾进气筒(14)与所述中心出料机构(17)的外壁转动密封连接。The three-stage rotary kiln according to claim 20, characterized in that, the furnace tail air intake duct (14) is covered outside the discharge end of the drum (1), and the furnace tail air intake duct (14) is connected to the The outer walls of the central discharging mechanism (17) are connected in a rotational and sealing manner.
- 根据权利要求18-21任一项所述的三段式回转炉,其特征在于,所述滚筒(1)内设置有送气管道(22)和/或通气管(13);The three-stage rotary kiln according to any one of claims 18-21, characterized in that, an air supply pipe (22) and/or a ventilation pipe (13) are arranged in the drum (1);所述送气管道(22)的一端连通所述炉尾进气筒(14),所述送气管道的另一端与所述预干燥段(Ⅰ)和/或所述随动夹套(2)连通;One end of the air supply pipe (22) is communicated with the furnace tail air inlet cylinder (14), and the other end of the air supply pipe is communicated with the pre-drying section (I) and/or the follower jacket (2);所述通气管(13)连通所述随动夹套(2)和所述预干燥段(Ⅰ),通过所述通气管(13)将所述随动夹套(2)内的加热气体通入所述预干燥段(Ⅰ)内进行直接接触加热。The vent pipe (13) communicates with the follower jacket (2) and the pre-drying section (I), and the heating gas in the follower jacket (2) is vented through the vent pipe (13). into the pre-drying section (I) for direct contact heating.
- 根据权利要求22所述的三段式回转炉,其特征在于,所述送气管道(22)包括送气主管(222)和送气支管(221),所述送气支管(221)与所述炉尾进气筒(14)连通,所述送气主管(222)的一端与所述送气支管(221)连通,所述送气主管(222)的另一端与所述干燥段(Ⅰ)和/或所述随动夹套(2)连通,所述送气主管(222)的位于所述滚筒(1)内的部分具有一根管 或多根并列的管。The three-stage rotary kiln according to claim 22, characterized in that, the gas supply pipe (22) comprises a gas supply main pipe (222) and a gas supply branch pipe (221), and the gas supply branch pipe (221) is connected to the furnace tail inlet pipe (221). The air cylinder (14) is in communication, one end of the air supply main pipe (222) is in communication with the air supply branch pipe (221), and the other end of the air supply main pipe (222) is connected with the drying section (I) and/or the follower The jacket (2) is communicated, and the part of the air supply main pipe (222) located in the drum (1) has one pipe or a plurality of pipes in parallel.
- 根据权利要求20所述的三段式回转炉,其特征在于,所述中心出料机构(17)为中心螺旋出料机构或中心活塞出料机构,所述中心出料机构(17)的进口处固定有翻料板(18),所述翻料板(18)延伸固定于所述滚筒(1)的内壁;The three-stage rotary kiln according to claim 20, wherein the central discharging mechanism (17) is a central screw discharging mechanism or a central piston discharging mechanism, and the inlet of the central discharging mechanism (17) A turning plate (18) is fixed at the place, and the turning plate (18) is extended and fixed on the inner wall of the drum (1);所述中心螺旋出料机构包括:The center screw discharge mechanism includes:中心出料筒,所述中心出料筒的一端固定于所述滚筒(1)的出料端,另一端与所述炉尾窑体(3)转动密封连接,且所述中心出料筒与所述炉尾进气筒(14)转动密封连接;A central discharge cylinder, one end of the central discharge cylinder is fixed to the discharge end of the drum (1), and the other end is connected with the furnace tail kiln body (3) in a rotational and sealing manner, and the central discharge cylinder is connected to the The furnace tail air intake cylinder (14) is connected in a rotary seal;中心螺旋,转动设置于所述中心出料筒;a central screw, which is rotatably arranged on the central discharge cylinder;第二动力部件,与所述中心螺旋驱动连接,用于驱动所述中心螺旋相对所述中心出料筒旋转。The second power component is drivingly connected with the central screw, and is used for driving the central screw to rotate relative to the central discharge cylinder.
- 根据权利要求15或19所述的三段式回转炉,其特征在于,所述筒壁出料机构(19)为筒壁螺旋出料机构。The three-stage rotary kiln according to claim 15 or 19, characterized in that, the barrel wall discharge mechanism (19) is a barrel wall screw discharge mechanism.
- 根据权利要求1所述的三段式回转炉,其特征在于,所述固相输送装置(9)为螺旋输送机,所述螺旋输送机由所述滚筒(1)的外部倾斜地依次插入对应该螺旋输送机的两个相邻的所述工艺段内,并穿过所述分段板(15),所述螺旋输送机的物料进口(911)位于相邻两个所述工艺段中靠近所述炉头装置的一个所述工艺段内,所述螺旋输送机的物料出口(912)位于相邻两个所述工艺段中的远离所述炉头装置的另一个所述工艺段内。The three-stage rotary kiln according to claim 1, characterized in that, the solid-phase conveying device (9) is a screw conveyor, and the screw conveyor is inclined and sequentially inserted into the pair from the outside of the drum (1). It should be in the two adjacent process sections of the screw conveyor and pass through the segment plate (15), and the material inlet (911) of the screw conveyor is located close to the two adjacent process sections. In one of the process sections of the burner device, the material outlet (912) of the screw conveyor is located in the other of the two adjacent process sections away from the burner device.
- 根据权利要求26所述的三段式回转炉,其特征在于,所述螺旋输送机包括动力部件(93)、螺旋部件(92)和筒体(91),所述螺旋部件(92)设置于所述筒体(91)内,所述螺旋部件(92)与所述动力部件(93)传动连接,所述螺旋输送机的物料出口(912)开设于所述筒体(91)的端部,所述螺旋输送机的位于靠近所述炉头装置的所述工艺段内的部分不设置所述筒体(91)。The three-stage rotary kiln according to claim 26, characterized in that, the screw conveyor comprises a power part (93), a screw part (92) and a cylinder (91), and the screw part (92) is provided in the Inside the cylinder (91), the screw member (92) is connected to the power member (93) in a driving manner, and the material outlet (912) of the screw conveyor is opened at the end of the cylinder (91) , the cylinder body (91) is not provided in the part of the screw conveyor which is located in the process section close to the furnace head device.
- 根据权利要求27所述的三段式回转炉,其特征在于,所述螺旋部件(92)为间断式螺旋或连续式螺旋;和/或所述螺旋部件(92)靠近所述螺旋输送机的物料出口(912)的一端与所述筒体(91)的端部之间存在距离。The three-stage rotary kiln according to claim 27, characterized in that the helical part (92) is an intermittent helical or a continuous helical; and/or the helical part (92) is close to the surface of the screw conveyor. There is a distance between one end of the material outlet (912) and the end of the cylinder (91).
- 根据权利要求27所述的三段式回转炉,其特征在于,还包括控制器和位置开关,所述动力部件(93)和所述位置开关均与所述控制器信号连接,所述位置开关设置于滚筒(1),当所述固相输送装置(9)处于所述滚筒(1)的正下方积料范围内时,所述位置开关触发,所述控制器控制所述动力部件(93)运行,所述动力部件(93)驱动所述螺旋部件(92)运动。The three-stage rotary kiln according to claim 27, further comprising a controller and a position switch, wherein the power component (93) and the position switch are both signally connected to the controller, and the position switch Set on the drum (1), when the solid-phase conveying device (9) is within the material accumulation range directly below the drum (1), the position switch is triggered, and the controller controls the power component (93) ) operation, the power part (93) drives the screw part (92) to move.
- 根据权利要求29所述的三段式回转炉,其特征在于,所述位置开关为光电开关或磁力感应开关中的任一种或组合。The three-stage rotary kiln according to claim 29, wherein the position switch is any one or a combination of a photoelectric switch or a magnetic induction switch.
- 根据权利要求1所述的三段式回转炉,其特征在于,所述固相输送装置(9)设置于所述滚筒(1)的外部,所述固相输送装置(9)的进口和出口分别与对应该固相输送装置(9)的两个相邻的所述工艺段的筒壁连接。The three-stage rotary kiln according to claim 1, characterized in that, the solid-phase conveying device (9) is arranged outside the drum (1), and the inlet and the outlet of the solid-phase conveying device (9) They are respectively connected with the barrel walls of the two adjacent process sections corresponding to the solid phase conveying device (9).
- 根据权利要求31所述的三段式回转炉,其特征在于,所述固相输送装置(9)为螺旋输送机或活塞输送机。The three-stage rotary kiln according to claim 31, characterized in that, the solid phase conveying device (9) is a screw conveyor or a piston conveyor.
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CN202120324097.7 | 2021-02-04 | ||
CN202120324097.7U CN214747157U (en) | 2021-02-04 | 2021-02-04 | Three-section rotary furnace |
CN202110154621.5 | 2021-02-04 | ||
CN202110154621 | 2021-02-04 |
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