WO2022161087A1 - Method for separating nickel and iron from nickel-iron alloy and use - Google Patents

Method for separating nickel and iron from nickel-iron alloy and use Download PDF

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WO2022161087A1
WO2022161087A1 PCT/CN2021/142352 CN2021142352W WO2022161087A1 WO 2022161087 A1 WO2022161087 A1 WO 2022161087A1 CN 2021142352 W CN2021142352 W CN 2021142352W WO 2022161087 A1 WO2022161087 A1 WO 2022161087A1
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nickel
iron
solution
mother liquor
acid
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PCT/CN2021/142352
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French (fr)
Chinese (zh)
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何芳
邓浩臻
乔延超
陈若葵
阮丁山
谌志新
李长东
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湖南邦普循环科技有限公司
广东邦普循环科技有限公司
湖南邦普汽车循环有限公司
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Publication of WO2022161087A1 publication Critical patent/WO2022161087A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/44Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
    • C22B3/46Treatment or purification of solutions, e.g. obtained by leaching by chemical processes by substitution, e.g. by cementation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/10Sulfates
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0453Treatment or purification of solutions, e.g. obtained by leaching
    • C22B23/0461Treatment or purification of solutions, e.g. obtained by leaching by chemical methods
    • C22B23/0469Treatment or purification of solutions, e.g. obtained by leaching by chemical methods by chemical substitution, e.g. by cementation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the field of hydrometallurgy, and in particular relates to a method and application for separating nickel and iron from nickel-iron alloys.
  • lithium ion batteries have been widely used in various electronic devices due to their high operating voltage, high energy density, low self-discharge, long life, and no memory effect.
  • the positive and negative materials of lithium-ion batteries are still innovating and developing.
  • NCM/NCA battery cathode material
  • ternary materials occupy more than 50% of the market share, and the demand for nickel is increasing day by day.
  • nickel production capacity is gradually in short supply.
  • the supply of nickel sulfate is obviously insufficient.
  • the ternary precursor factory purchases nickel raw materials such as nickel beans, nickel powder, nickel plates, MHP (mixed nickel cobalt hydroxide), etc., and obtains battery-grade nickel sulfate through processing and refining to alleviate the shortage of raw materials. condition.
  • nickel raw materials such as nickel beans, nickel powder, nickel plates, MHP (mixed nickel cobalt hydroxide), etc.
  • MHP mixed nickel cobalt hydroxide
  • the related art discloses a method and system for extracting nickel oxide from laterite nickel ore.
  • the involved method is to melt and granulate nickel-iron alloy, then perform selective oxidation roasting, and then perform ammonia leaching-ammonia-steaming-calcining treatment to obtain oxidation Nickel products.
  • This process is feasible, which can improve the utilization value of nickel-iron alloy and reduce the production cost of nickel.
  • due to the large consumption of auxiliary materials and high energy consumption it is not easy to promote.
  • the related art also discloses using nickel-containing pig iron as a raw material, leaching ferronickel through a mixed acid of phosphoric acid and sulfuric acid/hydrochloric acid, obtaining a solution, adding an oxidant for oxidation, and adding lye to precipitate ferric phosphate to obtain a mixed solution of nickel sulfate and sodium sulfate/ammonium sulfate, The solution is then subjected to an extraction-stripping process to obtain a battery-grade nickel sulfate solution.
  • the quality of the iron phosphate obtained by this process is poor and cannot reach the battery level, and the nickel sulfate has to go through the extraction-stripping process, which has high cost, low benefit and relatively high impurity content.
  • the present invention aims to solve at least one of the technical problems existing in the above-mentioned prior art.
  • the present invention proposes a method and application for separating nickel and iron from nickel-iron alloy.
  • the method obtains iron hydroxide by acid-dissolving nickel-iron alloy, replacing sponge nickel, oxidizing iron and washing slag;
  • the battery grade nickel sulfate is obtained by evaporating and crystallization, the method has low energy consumption, low cost, simple process, and realizes the efficient resource utilization of nickel and iron.
  • the present invention adopts the following technical solutions:
  • a method for separating nickel and iron from nickel-iron alloy comprising the steps of:
  • nickel-iron alloy is dissolved in acid solution, filter, get filtrate, obtain acid nickel-iron solution;
  • the nickel-iron alloy is obtained by reducing and roasting laterite nickel ore, and the nickel-iron alloy has a nickel content of 15% to 40% and an iron content of 60% to 85%; wherein, The total content of impurities is less than 2%.
  • the acid solution is at least one of sulfuric acid or hydrochloric acid.
  • the dissolving temperature is 20°C to 95°C, more preferably 50°C to 95°C, and more preferably 60°C to 85°C.
  • the concentration of H + in the acid solution is 1-12 mol/L, more preferably 2-8 mol/L, and more preferably 3-6 mol/L.
  • the solid-to-liquid ratio of the nickel-iron alloy to the acid solution is 1:(1-100) g/mL, more preferably 1:(1-50) g/mL, more preferably 1 : (1 ⁇ 30) g/mL.
  • the pH adjustment is to adjust the pH to 1.0-5.0, further preferably, the pH is 1.0-3.5, more preferably, the pH is 1.5-3.0.
  • the pH adjuster used in the process of adjusting the pH to 1.0-5.0 is at least one of nickel-iron alloy, sodium hydroxide, sodium carbonate or ammonia water. More preferably, the pH adjuster is a nickel-iron alloy. Reduce the generation of impurities and increase the leaching rate of nickel and iron.
  • the heating temperature is 30°C to 90°C, more preferably 50°C to 90°C, and more preferably 60°C to 80°C.
  • the stirring time is 0.5-20 h, more preferably 1-10 h, and more preferably 1-5 h.
  • the amount of iron powder added is 0.5 to 5 times the theoretical amount required for nickel replacement, more preferably 0.5 to 3 times, and more preferably 0.7 to 2 times.
  • the heating temperature is 30-100°C, more preferably 50-90°C, and more preferably 50-80°C.
  • the oxidant used in the process of oxidizing iron precipitation is at least one of hydrogen peroxide, oxygen, air, ozone or sodium persulfate.
  • the immersed iron mother liquor is an acidic solution containing ferric iron
  • the immersed iron mother liquor is returned to step (1) to continue cyclic leaching, and can generate ferrous iron with iron in the nickel-iron alloy.
  • the sulfuric acid concentration is 0.1-10 mol/L, more preferably 0.5-8 mol/L, and more preferably 0.5-5 mol/L.
  • the temperature of the temperature increase is 30°C to 90°C, more preferably 50°C to 80°C, and more preferably 60°C to 80°C.
  • the pH adjustment is to adjust the pH to 2-6, more preferably 3-5, and more preferably 4-5.
  • the reagent for adjusting pH includes but is not limited to at least one of sodium carbonate, nickel carbonate, ammonium carbonate or sodium hydroxide.
  • step (4) it also includes a process of evaporating and crystallizing the nickel sulfate solution to obtain battery-grade nickel sulfate.
  • the temperature of the evaporative crystallization is 30°C to 150°C, more preferably 30°C to 100°C, and more preferably 50°C to 90°C.
  • the evaporative crystallization time is 1-20 h, more preferably 2-15 h, and more preferably 3-10 h.
  • the present invention also provides the application of the above method in recovering non-ferrous metals.
  • the present invention also provides the application of the above-mentioned method in the preparation of pigments, medicines or catalysts.
  • the present invention uses acid solution to dissolve the nickel-iron alloy, replaces the nickel in the solution by iron powder to obtain sponge nickel, and generates iron hydroxide after the oxidation of the precipitation nickel mother liquor, and the nickel content in the iron hydroxide is lower than 0.4%, and the precipitation iron mother liquor is lower than 0.4%. Then it can be returned to the leaching section.
  • the sponge nickel can obtain battery-grade nickel sulfate products (the purity of nickel sulfate is above 99.5%). It exists in the form of ferric hydroxide and has certain economic value, and nickel is resourced to obtain battery-grade nickel sulfate.
  • the process of the invention is simple, the cost is low, the solution can be leached cyclically, the acid consumption is low, and the industrial application has great practicability.
  • FIG. 1 is a process flow diagram of Embodiment 1 of the present invention.
  • step (2) Add the nickel-iron leaching solution obtained in step (1) at 80°C to adjust the pH of the solution to 1.5, adjust the pH for 2 hours, and add 0.8 times the theoretical amount of iron powder required to replace nickel at 70°C , filter to obtain sponge nickel and precipitation nickel mother liquor after the replacement;
  • ferric hydroxide can be generated by hydrolysis after oxidizing ferrous iron in the solution to ferric iron, filtering to obtain ferric hydroxide slag and precipitation iron mother liquor, and the obtained nickel
  • the iron mother liquor returns to step (1) and continues to dissolve the nickel-iron alloy
  • step (4) at 70 DEG C, the crude product nickel sulfate solution that step (4) is obtained, adding mass concentration is that the sodium carbonate solution of 25% adjusts pH to about 4.0, and filters to obtain impurity removal slag and nickel sulfate solution;
  • step (6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 80° C. for 8 hours to obtain battery-grade nickel sulfate crystals.
  • Fig. 1 is the process flow diagram of the embodiment of the present invention 1, can be obtained from Fig. 1, use acid solution to carry out acid-dissolving to nickel-iron alloy, after obtaining the acid nickel-iron solution with higher nickel-iron concentration, use iron powder to dissolve in the solution Nickel ions are replaced with sponge nickel, and the obtained nickel precipitation mother solution is oxidized to generate iron hydroxide slag; sponge nickel is dissolved in dilute sulfuric acid, impurity removal, and evaporative crystallization to prepare battery-grade nickel sulfate crystals.
  • step (2) adding sodium carbonate to the acidic nickel-iron leaching solution obtained in step (1) at 70° C. to adjust the pH of the solution to 1.8, adjusting the pH for 3 hours, and adding 0.9 times the theoretical amount of iron required to replace nickel at 60° C. Powder, filter to obtain sponge nickel and nickel sink mother liquor after replacement;
  • step (3) oxygen is passed through the nickel precipitation mother liquor obtained in step (2), the ferrous iron in the solution can be oxidized to trivalent iron and then hydrolyzed to generate ferric hydroxide, and the ferric hydroxide slag and the precipitation iron mother liquor are obtained by filtration, and the obtained nickel
  • the iron mother liquor returns to step (1) and continues to dissolve the nickel-iron alloy;
  • step (4) adding the crude product nickel sulfate solution obtained in step (4) at 80° C., adding mass concentration of 5% sodium hydroxide solution to adjust pH to about 4.5, and filtering to obtain impurity removal slag and nickel sulfate solution;
  • step (6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 85° C. for 6 hours to obtain battery-grade nickel sulfate crystals.
  • step (2) Add the acidic nickel-iron leaching solution obtained in step (1) at 80°C to adjust the pH of the solution to 2.0, adjust the pH for 4h, add 0.85 times the theoretical amount of iron powder required for nickel replacement at 65°C, and replace After finishing, filter to obtain sponge nickel and nickel sinking mother liquor;
  • step (3) passing the precipitation nickel mother liquor obtained in step (2) into the air, the ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, and the ferric hydroxide slag and the precipitation iron mother liquor are obtained by filtration, and the ferronickel mother liquor Return to step (1) and continue to dissolve the nickel-iron alloy;
  • step (4) adding the crude product nickel sulfate solution obtained in step (4) at 75° C., adding mass concentration of 30% ammonium carbonate solution to adjust pH to about 4.2, and filtering to obtain impurity removal residue and nickel sulfate solution;
  • step (6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 90° C. for 3 hours to obtain battery-grade nickel sulfate crystals.
  • step (2) Add the nickel-iron leaching solution obtained in step (1) at 70°C to adjust the pH of the solution to 2.5, adjust the pH for 5h, add iron powder 1.0 times the theoretical amount required for nickel replacement at 70°C, and replace After finishing, filter to obtain sponge nickel and nickel sinking mother liquor;
  • step (3) adding sodium persulfate to the nickel precipitation mother liquor obtained in step (2), after the ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, filtered to obtain ferric hydroxide slag and precipitation iron mother liquor, ferronickel Mother liquor returns to step (1) and continues to dissolve nickel-iron alloy;
  • step (4) at 70 DEG C, the crude product nickel sulfate solution obtained in step (4) is added with nickel carbonate solution to adjust pH to about 4.5, and filtered to obtain impurity removal slag and nickel sulfate solution;
  • step (6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 80° C. for 7 hours to obtain battery-grade nickel sulfate crystals.
  • step (2) adding sodium hydroxide to the nickel-iron leaching solution obtained in step (1) at 75°C to adjust the pH of the solution to 2.7, adjusting the pH for 5h, and adding 0.9 times the theoretical amount of iron powder required to replace nickel at 60°C, After the replacement, filter to obtain sponge nickel and nickel sinking mother liquor;
  • step (3) adding hydrogen peroxide to the precipitation nickel mother liquor obtained in step (2), ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, filtered to obtain ferric hydroxide slag and precipitation iron mother liquor, and the ferronickel mother liquor returns Step (1) continues to dissolve nickel-iron alloy;
  • step (2) (4) adding 0.8mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain a crude product nickel sulfate solution;
  • step (4) at 60 DEG C, the crude product nickel sulfate solution obtained in step (4), adding a sodium carbonate solution with a mass concentration of 25% to adjust pH to about 5, and filtering to obtain impurity removal slag and nickel sulfate solution;
  • step (6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 85° C. for 6 hours to obtain battery-grade nickel sulfate crystals.
  • Example 1 Ni Fe Co Mn Cu Al
  • Example 2 22.274 0.0008 0.0162 0.0015 0.0009 0.0006
  • Example 2 22.258 0.0007 0.0121 0.0009 0.0005 0.0003
  • Example 3 22.219 0.0008 0.0174 0.0013 0.0007 0.0007
  • Example 4 22.235 0.0009 0.0169 0.0011 0.0009 0.0007
  • Example 5 22.261 0.0007 0.0155 0.0008 0.0008 0.0005 Ca Mg Cd Cr Zn Pb
  • Example 1 0.0025 0.0011 0.0001 0.0001 0.0001 0.0000
  • Example 2 0.0016 0.0009 0.0000 0.0000 0.0000
  • Example 3 0.0027 0.0010 0.0002 0.0001 0.0001 0.0000
  • Example 4 0.0020 0.0012 0.0001 0.0001 0.0002 0.0000
  • Example 5 0.0013 0.0008 0.0001 0.0000 0.0001 0.0000
  • the various impurity contents of the nickel sulfate crystal obtained by the preparation method of the present invention all meet the industry standard of battery grade nickel sulfate.
  • the nickel content in the iron hydroxide slag prepared in Examples 1-5 of the present invention is relatively low, all below 0.4%, the loss of nickel is very small, and the content of other elements is lower, especially copper and aluminum If it is lower than 0.01, the iron hydroxide slag can be used in industries such as pigments, medicines and catalysts after further impurity removal and purification.
  • the method for preparing nickel sulfate solution and battery-grade iron phosphate from nickel-containing pig iron of this comparative example includes the following steps:
  • step (2) acid leaching treatment, using mixed acid to carry out normal pressure acid leaching on the undersize obtained in step (1), and obtaining filtrate after solid-liquid separation, the acid leaching temperature is 50 ⁇ 90 °C, and the acid leaching time is 3 ⁇ 8 hours ;
  • step (3) precipitation treatment, under the condition of using a precipitant to maintain the pH value of the filtrate in step (2), adding an oxidant simultaneously to oxidize the ferrous iron in the filtrate, adopting a controlled crystallization method to prepare iron phosphate precipitation, and filtering and washing after the reaction Then obtain nickel-containing filtrate and iron phosphate precipitation;
  • step (3) nickel-containing filtrate extraction treatment, collecting the nickel-containing filtrate in step (3), using the diluted extractant to extract nickel, standing, and separating to obtain a nickel-containing extraction organic phase and an impurity-containing raffinate.
  • Table 3 shows the nickel sulfate solution obtained in Comparative Example 1, in which the concentrations of Mg, Ca, and Cr are relatively high. There will be high content of impurity ions, which do not meet the standard of battery-grade nickel sulfate.

Abstract

The present invention belongs to the field of hydrometallurgy. Disclosed are a method for separating nickel and iron from a nickel-iron alloy and use. The method comprises the following steps: dissolving a nickel-iron alloy in an acid solution, filtering, and collecting the filtrate to obtain an acidic nickel-iron solution; adjusting the pH of the acidic nickel-iron solution, heating, stirring, adding iron powder, and continuing heating and stirring to obtain sponge nickel and nickel precipitation mother liquor; subjecting the nickel precipitation mother liquor to oxidation and iron precipitation to obtain iron hydroxide slag and an iron precipitation mother liquor; and dissolving sponge nickel in sulfuric acid, filtering, collecting the filtrate, raising the temperature, and adjusting the pH, so as to obtain a nickel sulfate solution. In the present invention, after the nickel-iron alloy is dissolved using the acid solution, nickel in the solution is displaced by iron powder to obtain the sponge nickel, the nickel precipitation mother liquor is oxidized to produce iron hydroxide, the nickel content is less than 0.4%, the iron precipitation mother liquor can be returned to a leaching section, and the sponge nickel can be subjected to acid dissolution, impurity removal, and evaporative crystallization to obtain a battery-grade nickel sulphate product.

Description

一种从镍铁合金中分离镍和铁的方法和应用A kind of method and application of separating nickel and iron from nickel-iron alloy 技术领域technical field
本发明属于湿法冶金领域,具体涉及一种从镍铁合金中分离镍和铁的方法和应用。The invention belongs to the field of hydrometallurgy, and in particular relates to a method and application for separating nickel and iron from nickel-iron alloys.
背景技术Background technique
近年来,随着锂电新能源行业的飞速发展,锂离子电池由于具有工作电压高、能量密度高、自放电小、寿命长、无记忆效应等优点,被广泛应用于各种电子设备中。而与其它类型的化学电源体系不同,锂离子电池的正负极材料仍在不断创新和发展。就目前市场分析来看,NCM/NCA(电池正极材料)三元材料占据50%以上市场份额,对于镍的需求量日益攀升。In recent years, with the rapid development of the lithium battery new energy industry, lithium ion batteries have been widely used in various electronic devices due to their high operating voltage, high energy density, low self-discharge, long life, and no memory effect. Unlike other types of chemical power systems, the positive and negative materials of lithium-ion batteries are still innovating and developing. According to the current market analysis, NCM/NCA (battery cathode material) ternary materials occupy more than 50% of the market share, and the demand for nickel is increasing day by day.
世界范围内,镍的产能逐渐出现供应不足的现象。硫酸镍的供应量明显不足,三元前驱体工厂通过采购镍豆、镍粉、镍板、MHP(混合氢氧化镍钴)等等镍原料,通过加工精制得到电池级硫酸镍,来缓解原料不足的状况。为了解决电池材料中镍原料不足的问题,开发新的镍原料来制备电池级硫酸镍,成为亟待解决的问题。当前,国内外市场镍的产品多以单质镍、镍铁合金的形式产出,少数以硫酸镍、MHP等形式产出。单质镍制备电池级硫酸镍工艺简单,直接加硫酸溶解,简单除杂便可。但单质镍的价格昂贵,成本上并不划算。而镍铁合金不仅供应丰富,而且价格较低,但因其中含有大量的铁杂质,分离需要大量的辅料消耗,技术上一直没有很好的突破。Worldwide, nickel production capacity is gradually in short supply. The supply of nickel sulfate is obviously insufficient. The ternary precursor factory purchases nickel raw materials such as nickel beans, nickel powder, nickel plates, MHP (mixed nickel cobalt hydroxide), etc., and obtains battery-grade nickel sulfate through processing and refining to alleviate the shortage of raw materials. condition. In order to solve the problem of insufficient nickel raw materials in battery materials, the development of new nickel raw materials to prepare battery-grade nickel sulfate has become an urgent problem to be solved. At present, nickel products in domestic and foreign markets are mostly produced in the form of elemental nickel and nickel-iron alloy, and a few are produced in the form of nickel sulfate and MHP. The process of preparing battery-grade nickel sulfate from elemental nickel is simple, directly adding sulfuric acid to dissolve, and simply removing impurities. But elemental nickel is expensive and not cost-effective. The nickel-iron alloy is not only abundant in supply, but also low in price, but because it contains a large amount of iron impurities, the separation requires a large amount of auxiliary material consumption, and there has been no good breakthrough in technology.
相关技术公开了一种利用红土镍矿提取氧化镍的方法及系统,其中涉及到的方法是将镍铁合金熔化制粒,然后进行选择性氧化焙烧,再进行氨浸-蒸氨-煅烧处理得到氧化镍产品。这种工艺可行,提高镍铁合金利用价值的同时减低镍的生产成本。但是因为辅料消耗量大,能耗高,也不易推广。The related art discloses a method and system for extracting nickel oxide from laterite nickel ore. The involved method is to melt and granulate nickel-iron alloy, then perform selective oxidation roasting, and then perform ammonia leaching-ammonia-steaming-calcining treatment to obtain oxidation Nickel products. This process is feasible, which can improve the utilization value of nickel-iron alloy and reduce the production cost of nickel. However, due to the large consumption of auxiliary materials and high energy consumption, it is not easy to promote.
相关技术还公开了采用含镍生铁作为原料,通过磷酸和硫酸/盐酸的混酸浸出镍铁,得到溶液加氧化剂氧化,再加碱液沉淀磷酸铁,得到硫酸镍和硫酸钠/硫酸铵混合溶液,再将此溶液经过萃取-反萃工艺,得到电池级的硫酸镍溶液。此工艺得到的磷酸铁品质差,达不到电池级水平,且硫酸镍要经过萃取-反萃工序,成本高,效益低,杂质含量还相对较高。The related art also discloses using nickel-containing pig iron as a raw material, leaching ferronickel through a mixed acid of phosphoric acid and sulfuric acid/hydrochloric acid, obtaining a solution, adding an oxidant for oxidation, and adding lye to precipitate ferric phosphate to obtain a mixed solution of nickel sulfate and sodium sulfate/ammonium sulfate, The solution is then subjected to an extraction-stripping process to obtain a battery-grade nickel sulfate solution. The quality of the iron phosphate obtained by this process is poor and cannot reach the battery level, and the nickel sulfate has to go through the extraction-stripping process, which has high cost, low benefit and relatively high impurity content.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决上述现有技术中存在的技术问题之一。为此,本发明提出一种从镍铁合金中分离镍和铁的方法和应用,该方法通过酸溶镍铁合金、置换海绵镍、氧化除铁、洗渣得到氢氧化铁;海绵镍酸溶、除杂、蒸发结晶得到电池级硫酸镍,该方法能耗低,成本低,工艺简单,实现镍铁的高效资源化。The present invention aims to solve at least one of the technical problems existing in the above-mentioned prior art. To this end, the present invention proposes a method and application for separating nickel and iron from nickel-iron alloy. The method obtains iron hydroxide by acid-dissolving nickel-iron alloy, replacing sponge nickel, oxidizing iron and washing slag; The battery grade nickel sulfate is obtained by evaporating and crystallization, the method has low energy consumption, low cost, simple process, and realizes the efficient resource utilization of nickel and iron.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种从镍铁合金中分离镍和铁的方法,包括如下步骤:A method for separating nickel and iron from nickel-iron alloy, comprising the steps of:
(1)将镍铁合金溶解于酸液中,过滤,取滤液,得到酸性镍铁溶液;(1) nickel-iron alloy is dissolved in acid solution, filter, get filtrate, obtain acid nickel-iron solution;
(2)将所述酸性镍铁溶液调节pH,加热,搅拌,加入铁粉继续加热搅拌,得到海绵镍和沉镍母液;(2) pH is adjusted by the acid nickel-iron solution, heating, stirring, adding iron powder and continuing to heat and stir to obtain nickel sponge and precipitation nickel mother liquor;
(3)将所述沉镍母液进行氧化沉铁,得到氢氧化铁渣和沉铁母液;(3) carry out oxidizing and precipitating iron with described nickel-precipitating mother liquor, obtain ferric hydroxide slag and precipitating iron mother liquor;
(4)将所述海绵镍溶于硫酸中,过滤,收集滤液,升温,调节pH,得到硫酸镍溶液。(4) dissolving the nickel sponge in sulfuric acid, filtering, collecting the filtrate, heating up, adjusting the pH, and obtaining a nickel sulfate solution.
优选地,步骤(1)中,所述镍铁合金是将红土镍矿经还原焙烧所得,所述镍铁合金中镍的含量为15%~40%,铁的含量为60%~85%;其中,杂质总含量小于2%。Preferably, in step (1), the nickel-iron alloy is obtained by reducing and roasting laterite nickel ore, and the nickel-iron alloy has a nickel content of 15% to 40% and an iron content of 60% to 85%; wherein, The total content of impurities is less than 2%.
优选地,步骤(1)中,所述酸液为硫酸或盐酸中的至少一种。Preferably, in step (1), the acid solution is at least one of sulfuric acid or hydrochloric acid.
优选地,步骤(1)中,所述溶解的温度为20℃~95℃,进一步优选为50℃~95℃,更优选为60℃~85℃。Preferably, in step (1), the dissolving temperature is 20°C to 95°C, more preferably 50°C to 95°C, and more preferably 60°C to 85°C.
优选地,步骤(1)中,所述酸液中H +的浓度为1~12mol/L,进一步优选为2~8mol/L,更优选为3~6mol/L。 Preferably, in step (1), the concentration of H + in the acid solution is 1-12 mol/L, more preferably 2-8 mol/L, and more preferably 3-6 mol/L.
优选地,步骤(1)中,所述镍铁合金和酸液的固液比为1:(1-100)g/mL,进一步优选为1:(1~50)g/mL,更优选为1:(1~30)g/mL。Preferably, in step (1), the solid-to-liquid ratio of the nickel-iron alloy to the acid solution is 1:(1-100) g/mL, more preferably 1:(1-50) g/mL, more preferably 1 : (1~30) g/mL.
优选地,步骤(2)中,所述调节pH是将pH调节至1.0-5.0,进一步优选地,pH为1.0-3.5,更优选地,pH为1.5-3.0。Preferably, in step (2), the pH adjustment is to adjust the pH to 1.0-5.0, further preferably, the pH is 1.0-3.5, more preferably, the pH is 1.5-3.0.
更优选地,步骤(2)中,所述将pH调节至1.0-5.0过程中使用的pH调节剂为镍铁合金、氢氧化钠、碳酸钠或氨水中的至少一种。更优选地,pH调节剂为镍铁合金。减少杂质的产生,增加镍铁的浸出率。More preferably, in step (2), the pH adjuster used in the process of adjusting the pH to 1.0-5.0 is at least one of nickel-iron alloy, sodium hydroxide, sodium carbonate or ammonia water. More preferably, the pH adjuster is a nickel-iron alloy. Reduce the generation of impurities and increase the leaching rate of nickel and iron.
优选地,步骤(2)中,所述加热的温度为30℃~90℃,进一步优选为50℃~90℃, 更优选为60℃~80℃。Preferably, in step (2), the heating temperature is 30°C to 90°C, more preferably 50°C to 90°C, and more preferably 60°C to 80°C.
优选地,步骤(2)中,所述搅拌的时间为0.5~20h,进一步优选为1~10h,更优选为1~5h。Preferably, in step (2), the stirring time is 0.5-20 h, more preferably 1-10 h, and more preferably 1-5 h.
优选地,步骤(2)中,所述铁粉加入量为置换镍所需理论量的0.5~5倍,进一步优选为0.5~3倍,更优选为0.7~2倍。Preferably, in step (2), the amount of iron powder added is 0.5 to 5 times the theoretical amount required for nickel replacement, more preferably 0.5 to 3 times, and more preferably 0.7 to 2 times.
优选地,步骤(2)中,所述加热的温度为30~100℃,进一步优选为50~90℃,更优选为50~80℃。Preferably, in step (2), the heating temperature is 30-100°C, more preferably 50-90°C, and more preferably 50-80°C.
优选地,步骤(3)中,所述氧化沉铁过程中使用的氧化剂为双氧水、氧气、空气、臭氧或过硫酸钠中的至少一种。Preferably, in step (3), the oxidant used in the process of oxidizing iron precipitation is at least one of hydrogen peroxide, oxygen, air, ozone or sodium persulfate.
优选地,步骤(3)中,所述沉铁母液即含有三价铁的酸性溶液,所述沉铁母液返回步骤(1)继续循环浸出,可与镍铁合金中的铁生成二价铁。Preferably, in step (3), the immersed iron mother liquor is an acidic solution containing ferric iron, and the immersed iron mother liquor is returned to step (1) to continue cyclic leaching, and can generate ferrous iron with iron in the nickel-iron alloy.
优选地,步骤(4)中,所述硫酸浓度为0.1~10mol/L,进一步优选为0.5~8mol/L,更优选为0.5~5mol/L。Preferably, in step (4), the sulfuric acid concentration is 0.1-10 mol/L, more preferably 0.5-8 mol/L, and more preferably 0.5-5 mol/L.
优选地,步骤(4)中,所述升温的温度为30℃~90℃,进一步优选为50℃~80℃,更优选为60~80℃。Preferably, in step (4), the temperature of the temperature increase is 30°C to 90°C, more preferably 50°C to 80°C, and more preferably 60°C to 80°C.
优选地,步骤(4)中,所述调节pH是将pH调至为2~6,进一步优选为3~5,更优选为4~5。Preferably, in step (4), the pH adjustment is to adjust the pH to 2-6, more preferably 3-5, and more preferably 4-5.
优选地,步骤(4)中,所述调节pH的试剂包括但不限于碳酸钠、碳酸镍、碳酸铵或氢氧化钠中的至少一种。Preferably, in step (4), the reagent for adjusting pH includes but is not limited to at least one of sodium carbonate, nickel carbonate, ammonium carbonate or sodium hydroxide.
优选地,步骤(4)后还包括将硫酸镍溶液进行蒸发结晶得到电池级硫酸镍的过程。Preferably, after step (4), it also includes a process of evaporating and crystallizing the nickel sulfate solution to obtain battery-grade nickel sulfate.
更优选地,所述蒸发结晶的温度为30℃~150℃,进一步优选为30℃~100℃,更优选为50℃~90℃。More preferably, the temperature of the evaporative crystallization is 30°C to 150°C, more preferably 30°C to 100°C, and more preferably 50°C to 90°C.
更优选地,所述蒸发结晶的时间为1~20h,进一步优选为2~15h,更优选为3~10h。More preferably, the evaporative crystallization time is 1-20 h, more preferably 2-15 h, and more preferably 3-10 h.
本发明还提供上述的方法在回收有色金属中的应用。The present invention also provides the application of the above method in recovering non-ferrous metals.
本发明还提供上述的方法在制备颜料、药物或催化剂中的应用。The present invention also provides the application of the above-mentioned method in the preparation of pigments, medicines or catalysts.
相对于现有技术,本发明的有益效果如下:With respect to the prior art, the beneficial effects of the present invention are as follows:
1.本发明使用酸液将镍铁合金溶解后,通过铁粉将溶液中的镍置换得到海绵镍,沉镍母液氧化后生成氢氧化铁,氢氧化铁中镍含量低于0.4%,沉铁母液则可以返回浸出 段,海绵镍经过酸溶、除杂、蒸发结晶后可得到电池级的硫酸镍产品(硫酸镍纯度均在99.5%以上),实现了镍铁合金中镍和铁的分离,同时铁以氢氧化铁的形式存在,具有一定的经济价值,镍则资源化得到电池级硫酸镍。1. the present invention uses acid solution to dissolve the nickel-iron alloy, replaces the nickel in the solution by iron powder to obtain sponge nickel, and generates iron hydroxide after the oxidation of the precipitation nickel mother liquor, and the nickel content in the iron hydroxide is lower than 0.4%, and the precipitation iron mother liquor is lower than 0.4%. Then it can be returned to the leaching section. After acid dissolution, impurity removal, and evaporation and crystallization, the sponge nickel can obtain battery-grade nickel sulfate products (the purity of nickel sulfate is above 99.5%). It exists in the form of ferric hydroxide and has certain economic value, and nickel is resourced to obtain battery-grade nickel sulfate.
2.本发明工艺流程简单,成本低,溶液可循环浸出,酸耗低,在工业应用上具有较大的可实现性。2. The process of the invention is simple, the cost is low, the solution can be leached cyclically, the acid consumption is low, and the industrial application has great practicability.
附图说明Description of drawings
下面结合附图和实施例对本发明做进一步的说明,其中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, wherein:
图1为本发明实施例1的工艺流程图。FIG. 1 is a process flow diagram of Embodiment 1 of the present invention.
具体实施方式Detailed ways
以下将结合实施例对本发明的构思及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。The concept of the present invention and the technical effects produced will be clearly and completely described below with reference to the embodiments, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts are all within the scope of The scope of protection of the present invention.
实施例1Example 1
本实施例的从镍铁合金中分离镍和铁的方法,包括以下步骤:The method for separating nickel and iron from nickel-iron alloy of the present embodiment includes the following steps:
(1)称量200g镍铁合金(铁:63.28%、镍:35.51%、Co:0.34%、Mn:0.09%、Si:0.27%、Cr:0.05%、Ca:0.006%、Mg:0.004%、Cu:0.03%、S:0.21%、P:0.03%),按固液比为1:8g/mL加入2.5mol/L硫酸溶液,在80℃下进行溶解,过滤后,收集滤液,得到酸性镍铁浸出液;(1) Weigh 200 g of nickel-iron alloy (iron: 63.28%, nickel: 35.51%, Co: 0.34%, Mn: 0.09%, Si: 0.27%, Cr: 0.05%, Ca: 0.006%, Mg: 0.004%, Cu : 0.03%, S: 0.21%, P: 0.03%), add 2.5mol/L sulfuric acid solution according to the solid-to-liquid ratio of 1:8 g/mL, dissolve at 80 °C, filter, and collect the filtrate to obtain acid nickel iron Leachate;
(2)将步骤(1)得到的镍铁浸出液在80℃下加入镍铁合金粉末调节溶液pH至1.5,调节pH的时间为2h,在70℃下加入置换镍所需理论量0.8倍的铁粉,置换结束后过滤得到海绵镍和沉镍母液;(2) Add the nickel-iron leaching solution obtained in step (1) at 80°C to adjust the pH of the solution to 1.5, adjust the pH for 2 hours, and add 0.8 times the theoretical amount of iron powder required to replace nickel at 70°C , filter to obtain sponge nickel and precipitation nickel mother liquor after the replacement;
(3)将步骤(2)得到的沉镍母液加入双氧水,可将溶液中二价铁氧化为三价铁后水解生成氢氧化铁,过滤得到氢氧化铁渣和沉铁母液,将得到的镍铁母液返回步骤(1)继续溶解镍铁合金;(3) adding hydrogen peroxide to the precipitation nickel mother liquor obtained in step (2), ferric hydroxide can be generated by hydrolysis after oxidizing ferrous iron in the solution to ferric iron, filtering to obtain ferric hydroxide slag and precipitation iron mother liquor, and the obtained nickel The iron mother liquor returns to step (1) and continues to dissolve the nickel-iron alloy;
(4)将步骤(2)得到的海绵镍加入1.0mol/L硫酸进行溶解,过滤后得到粗品硫酸镍溶液;(4) adding 1.0mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain crude product nickel sulfate solution;
(5)将步骤(4)得到的粗品硫酸镍溶液在70℃下,加入质量浓度为25%的碳酸钠 溶液调节pH至4.0左右,过滤得到除杂渣和硫酸镍溶液;(5) at 70 DEG C, the crude product nickel sulfate solution that step (4) is obtained, adding mass concentration is that the sodium carbonate solution of 25% adjusts pH to about 4.0, and filters to obtain impurity removal slag and nickel sulfate solution;
(6)将步骤(5)得到的硫酸镍溶液在80℃下蒸发结晶8h,可得到电池级硫酸镍晶体。(6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 80° C. for 8 hours to obtain battery-grade nickel sulfate crystals.
图1为本发明实施例1的工艺流程图,从图1中可得,使用酸液对镍铁合金进行酸溶,得到镍铁浓度较高的酸性镍铁溶液后,使用铁粉将溶液中的镍离子置换为海绵镍,同时得到的沉镍母液经过氧化后生成氢氧化铁渣;海绵镍则经过稀硫酸溶解、除杂、蒸发结晶,可制备出电池级硫酸镍晶体。Fig. 1 is the process flow diagram of the embodiment of the present invention 1, can be obtained from Fig. 1, use acid solution to carry out acid-dissolving to nickel-iron alloy, after obtaining the acid nickel-iron solution with higher nickel-iron concentration, use iron powder to dissolve in the solution Nickel ions are replaced with sponge nickel, and the obtained nickel precipitation mother solution is oxidized to generate iron hydroxide slag; sponge nickel is dissolved in dilute sulfuric acid, impurity removal, and evaporative crystallization to prepare battery-grade nickel sulfate crystals.
实施例2Example 2
本实施例的从镍铁合金中分离镍和铁的方法,包括以下步骤:The method for separating nickel and iron from nickel-iron alloy of the present embodiment includes the following steps:
(1)称量150g镍铁合金(铁:83.12%,镍:15.45%、Co:0.51%、Mn:0.05%、Si:0.36%、Cr:0.09%、Ca:0.012%、Mg:0.008%、Cu:0.05%、S:0.22%、P:0.01%)按质固液比为1:6g/mL加入2.5mol/L硫酸溶液,在85℃下进行溶解,过滤,取滤液得到酸性镍铁浸出液;(1) Weigh 150 g of nickel-iron alloy (iron: 83.12%, nickel: 15.45%, Co: 0.51%, Mn: 0.05%, Si: 0.36%, Cr: 0.09%, Ca: 0.012%, Mg: 0.008%, Cu : 0.05%, S: 0.22%, P: 0.01%) according to the mass-solid-to-liquid ratio of 1:6g/mL, add 2.5mol/L sulfuric acid solution, dissolve at 85 ℃, filter, take the filtrate to obtain acid nickel iron leachate;
(2)将步骤(1)得到的酸性镍铁浸出液在70℃下加入碳酸钠调节溶液的pH至1.8,调节pH的时间为3h,在60℃下加入置换镍所需理论量0.9倍的铁粉,置换结束后过滤得到海绵镍和沉镍母液;(2) adding sodium carbonate to the acidic nickel-iron leaching solution obtained in step (1) at 70° C. to adjust the pH of the solution to 1.8, adjusting the pH for 3 hours, and adding 0.9 times the theoretical amount of iron required to replace nickel at 60° C. Powder, filter to obtain sponge nickel and nickel sink mother liquor after replacement;
(3)将步骤(2)得到的沉镍母液通入氧气,可将溶液中二价铁氧化为三价铁后水解生成氢氧化铁,过滤得到氢氧化铁渣和沉铁母液,得到的镍铁母液返回步骤(1)继续溶解镍铁合金;(3) oxygen is passed through the nickel precipitation mother liquor obtained in step (2), the ferrous iron in the solution can be oxidized to trivalent iron and then hydrolyzed to generate ferric hydroxide, and the ferric hydroxide slag and the precipitation iron mother liquor are obtained by filtration, and the obtained nickel The iron mother liquor returns to step (1) and continues to dissolve the nickel-iron alloy;
(4)将步骤(2)得到的海绵镍加入1.2mol/L硫酸进行溶解,过滤后得到粗品硫酸镍溶液;(4) adding 1.2mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain a crude product nickel sulfate solution;
(5)将步骤(4)得到的粗品硫酸镍溶液在80℃下,加入质量浓度为5%氢氧化钠溶液调节pH至4.5左右,过滤得到除杂渣和硫酸镍溶液;(5) adding the crude product nickel sulfate solution obtained in step (4) at 80° C., adding mass concentration of 5% sodium hydroxide solution to adjust pH to about 4.5, and filtering to obtain impurity removal slag and nickel sulfate solution;
(6)将步骤(5)得到的硫酸镍溶液在85℃下进行蒸发结晶6h,可得到电池级硫酸镍晶体。(6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 85° C. for 6 hours to obtain battery-grade nickel sulfate crystals.
实施例3Example 3
本实施例的从镍铁合金中分离镍和铁的方法,包括以下步骤:The method for separating nickel and iron from nickel-iron alloy of the present embodiment includes the following steps:
(1)称量100g镍铁合金(铁67.22%、镍30.79%、Co:0.47%、Mn:0.08%、Si:0.25%、Cr:0.09%、Ca:0.008%、Mg:0.005%、Cu:0.04%、S:0.29%、P:0.05%)按固液比为1:8g/mL 加入2mol/L盐酸溶液,在65℃下进行溶解,过滤,取滤液得到酸性镍铁浸出液;(1) Weigh 100 g of nickel-iron alloy (iron 67.22%, nickel 30.79%, Co: 0.47%, Mn: 0.08%, Si: 0.25%, Cr: 0.09%, Ca: 0.008%, Mg: 0.005%, Cu: 0.04 %, S: 0.29%, P: 0.05%) according to the solid-to-liquid ratio of 1:8 g/mL, add 2mol/L hydrochloric acid solution, dissolve at 65 ° C, filter, and take the filtrate to obtain acid nickel iron leachate;
(2)将步骤(1)得到的酸性镍铁浸出液在80℃下加入氨水调节溶液pH至2.0,调节pH时间为4h,在65℃下加入置换镍所需理论量0.85倍的铁粉,置换结束后过滤得到海绵镍和沉镍母液;(2) Add the acidic nickel-iron leaching solution obtained in step (1) at 80°C to adjust the pH of the solution to 2.0, adjust the pH for 4h, add 0.85 times the theoretical amount of iron powder required for nickel replacement at 65°C, and replace After finishing, filter to obtain sponge nickel and nickel sinking mother liquor;
(3)将步骤(2)得到的沉镍母液通入空气,可将溶液中二价铁氧化为三价铁后水解生成氢氧化铁,过滤得到氢氧化铁渣和沉铁母液,镍铁母液返回步骤(1)继续溶解镍铁合金;(3) passing the precipitation nickel mother liquor obtained in step (2) into the air, the ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, and the ferric hydroxide slag and the precipitation iron mother liquor are obtained by filtration, and the ferronickel mother liquor Return to step (1) and continue to dissolve the nickel-iron alloy;
(4)将步骤(2)得到的海绵镍加入0.5mol/L硫酸进行溶解,过滤后得到粗品硫酸镍溶液;(4) adding 0.5mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain crude product nickel sulfate solution;
(5)将步骤(4)得到的粗品硫酸镍溶液在75℃下,加入质量浓度为30%碳酸铵溶液调节pH至4.2左右,过滤得到除杂渣和硫酸镍溶液;(5) adding the crude product nickel sulfate solution obtained in step (4) at 75° C., adding mass concentration of 30% ammonium carbonate solution to adjust pH to about 4.2, and filtering to obtain impurity removal residue and nickel sulfate solution;
(6)将步骤(5)得到的硫酸镍溶液在90℃下蒸发结晶3h,可得到电池级硫酸镍晶体。(6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 90° C. for 3 hours to obtain battery-grade nickel sulfate crystals.
实施例4Example 4
本实施例的从镍铁合金中分离镍和铁的方法,包括以下步骤:The method for separating nickel and iron from nickel-iron alloy of the present embodiment includes the following steps:
(1)称量120g镍铁合金(铁:83.12%、镍:15.45%、Co:0.51%、Mn:0.05%、Si:0.36%、Cr:0.09%、Ca:0.012%、Mg:0.008%、Cu:0.05%、S:0.22%、P:0.01%)按固液比为1:8g/mL加入1.5mol/L盐酸溶液,在85℃下进行溶解,过滤,收集滤液,得到酸性镍铁浸出液;(1) Weigh 120 g of nickel-iron alloy (iron: 83.12%, nickel: 15.45%, Co: 0.51%, Mn: 0.05%, Si: 0.36%, Cr: 0.09%, Ca: 0.012%, Mg: 0.008%, Cu : 0.05%, S: 0.22%, P: 0.01%) according to the solid-liquid ratio of 1:8g/mL, add 1.5mol/L hydrochloric acid solution, dissolve at 85 ℃, filter, collect the filtrate, and obtain acid nickel iron leachate;
(2)将步骤(1)得到的镍铁浸出液在70℃下加入镍铁合金调节溶液pH至2.5,调节pH时间为5h,在70℃下加入置换镍所需理论量1.0倍的铁粉,置换结束后过滤得到海绵镍和沉镍母液;(2) Add the nickel-iron leaching solution obtained in step (1) at 70°C to adjust the pH of the solution to 2.5, adjust the pH for 5h, add iron powder 1.0 times the theoretical amount required for nickel replacement at 70°C, and replace After finishing, filter to obtain sponge nickel and nickel sinking mother liquor;
(3)将步骤(2)得到的沉镍母液加入过硫酸钠,可将溶液中二价铁氧化为三价铁后水解生成氢氧化铁,过滤得到氢氧化铁渣和沉铁母液,镍铁母液返回步骤(1)继续溶解镍铁合金;(3) adding sodium persulfate to the nickel precipitation mother liquor obtained in step (2), after the ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, filtered to obtain ferric hydroxide slag and precipitation iron mother liquor, ferronickel Mother liquor returns to step (1) and continues to dissolve nickel-iron alloy;
(4)将步骤(2)得到的海绵镍加入1.5mol/L硫酸进行溶解,过滤后得到粗品硫酸镍溶液;(4) adding 1.5mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain crude product nickel sulfate solution;
(5)将步骤(4)得到的粗品硫酸镍溶液在70℃下,加入碳酸镍溶液调节pH至4.5左右,过滤得到除杂渣和硫酸镍溶液;(5) at 70 DEG C, the crude product nickel sulfate solution obtained in step (4) is added with nickel carbonate solution to adjust pH to about 4.5, and filtered to obtain impurity removal slag and nickel sulfate solution;
(6)将步骤(5)得到的硫酸镍溶液在80℃下蒸发结晶7h,可得到电池级硫酸镍晶体。(6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 80° C. for 7 hours to obtain battery-grade nickel sulfate crystals.
实施例5Example 5
本实施例的从镍铁合金中分离镍和铁的方法,包括以下步骤:The method for separating nickel and iron from nickel-iron alloy of the present embodiment includes the following steps:
(1)称量300g镍铁合金(铁:86.55%,镍:12.36%,Co:0.29%、Mn:0.09%、Si:0.15%、Cr:0.07%、Ca:0.005%、Mg:0.003%、Cu:0.05%、S:0.23%、P:0.02%)按固液比为1:8g/mL加入2.0mol/L硫酸溶液,在75℃下溶解一段时间,过滤后得到酸性镍铁浸出液;(1) Weigh 300 g of nickel-iron alloy (iron: 86.55%, nickel: 12.36%, Co: 0.29%, Mn: 0.09%, Si: 0.15%, Cr: 0.07%, Ca: 0.005%, Mg: 0.003%, Cu : 0.05%, S: 0.23%, P: 0.02%) according to the solid-liquid ratio of 1:8g/mL, add 2.0mol/L sulfuric acid solution, dissolve at 75 ° C for a period of time, and filter to obtain acid nickel-iron leachate;
(2)将步骤(1)得到的镍铁浸出液在75℃下加入氢氧化钠调节溶液pH至2.7,调节pH时间为5h,在60℃下加入置换镍所需理论量0.9倍的铁粉,置换结束后过滤得到海绵镍和沉镍母液;(2) adding sodium hydroxide to the nickel-iron leaching solution obtained in step (1) at 75°C to adjust the pH of the solution to 2.7, adjusting the pH for 5h, and adding 0.9 times the theoretical amount of iron powder required to replace nickel at 60°C, After the replacement, filter to obtain sponge nickel and nickel sinking mother liquor;
(3)将步骤(2)得到的沉镍母液加入双氧水,可将溶液中二价铁氧化为三价铁后水解生成氢氧化铁,过滤得到氢氧化铁渣和沉铁母液,镍铁母液返回步骤(1)继续溶解镍铁合金;(3) adding hydrogen peroxide to the precipitation nickel mother liquor obtained in step (2), ferrous iron in the solution can be oxidized to ferric iron and then hydrolyzed to generate ferric hydroxide, filtered to obtain ferric hydroxide slag and precipitation iron mother liquor, and the ferronickel mother liquor returns Step (1) continues to dissolve nickel-iron alloy;
(4)将步骤(2)得到的海绵镍加入0.8mol/L硫酸进行溶解,过滤后得到粗品硫酸镍溶液;(4) adding 0.8mol/L sulfuric acid to the sponge nickel obtained in step (2) and dissolving, after filtration, obtain a crude product nickel sulfate solution;
(5)将步骤(4)得到的粗品硫酸镍溶液在60℃下,加入质量浓度为25%的碳酸钠溶液调节pH至5左右,过滤得到除杂渣和硫酸镍溶液;(5) at 60 DEG C, the crude product nickel sulfate solution obtained in step (4), adding a sodium carbonate solution with a mass concentration of 25% to adjust pH to about 5, and filtering to obtain impurity removal slag and nickel sulfate solution;
(6)将步骤(5)得到的硫酸镍溶液在85℃下进行蒸发结晶6h,可得到电池级硫酸镍晶体。(6) Evaporating and crystallizing the nickel sulfate solution obtained in step (5) at 85° C. for 6 hours to obtain battery-grade nickel sulfate crystals.
取上述实施例1~3制得的硫酸镍溶液进行杂质含量分析,结果如下表1所示:Get the nickel sulfate solution that above-mentioned embodiment 1~3 makes and carry out impurity content analysis, the result is as shown in following table 1:
表1实施例1~3制备的硫酸镍晶体元素分析(%)Elemental analysis (%) of nickel sulfate crystals prepared in Table 1 Examples 1-3
   NiNi FeFe CoCo MnMn CuCu AlAl
实施例1Example 1 22.27422.274 0.00080.0008 0.01620.0162 0.00150.0015 0.00090.0009 0.00060.0006
实施例2Example 2 22.25822.258 0.00070.0007 0.01210.0121 0.00090.0009 0.00050.0005 0.00030.0003
实施例3Example 3 22.21922.219 0.00080.0008 0.01740.0174 0.00130.0013 0.00070.0007 0.00070.0007
实施例4Example 4 22.23522.235 0.00090.0009 0.01690.0169 0.00110.0011 0.00090.0009 0.00070.0007
实施例5Example 5 22.26122.261 0.00070.0007 0.01550.0155 0.00080.0008 0.00080.0008 0.00050.0005
   CaCa MgMg CdCd CrCr ZnZn PbPb
实施例1Example 1 0.00250.0025 0.00110.0011 0.00010.0001 0.00010.0001 0.00010.0001 0.00000.0000
实施例2Example 2 0.00160.0016 0.00090.0009 0.00000.0000 0.00000.0000 0.00000.0000 0.00000.0000
实施例3Example 3 0.00270.0027 0.00100.0010 0.00020.0002 0.00010.0001 0.00010.0001 0.00000.0000
实施例4Example 4 0.00200.0020 0.00120.0012 0.00010.0001 0.00010.0001 0.00020.0002 0.00000.0000
实施例5Example 5 0.00130.0013 0.00080.0008 0.00010.0001 0.00000.0000 0.00010.0001 0.00000.0000
从表1可以看出,采用本发明的制备方法得到的硫酸镍晶体的各项杂质含量均符合电池级硫酸镍的行业标准。As can be seen from Table 1, the various impurity contents of the nickel sulfate crystal obtained by the preparation method of the present invention all meet the industry standard of battery grade nickel sulfate.
取上述实施例1~3制得的氢氧化铁渣进行元素含量分析,结果如下表2所示:Get the iron hydroxide slag that above-mentioned embodiment 1~3 makes and carry out element content analysis, the result is as shown in following table 2:
表2实施例1~3制备的氢氧化铁渣元素分析(%)Table 2 Elemental analysis (%) of iron hydroxide slag prepared in Examples 1-3
Figure PCTCN2021142352-appb-000001
Figure PCTCN2021142352-appb-000001
从表2可以看出,本发明实施例1-5制备的氢氧化铁渣中镍含量较低,均低于0.4%,镍损失量非常小,其它元素含量则更低,尤其是铜和铝的,低于0.01,氢氧化铁渣经过进一步除杂提纯后可用于制颜料、药物、催化剂等行业使用。As can be seen from Table 2, the nickel content in the iron hydroxide slag prepared in Examples 1-5 of the present invention is relatively low, all below 0.4%, the loss of nickel is very small, and the content of other elements is lower, especially copper and aluminum If it is lower than 0.01, the iron hydroxide slag can be used in industries such as pigments, medicines and catalysts after further impurity removal and purification.
对比例1Comparative Example 1
本对比例的含镍生铁制备硫酸镍溶液和电池级磷酸铁的方法,包括以下步骤:The method for preparing nickel sulfate solution and battery-grade iron phosphate from nickel-containing pig iron of this comparative example includes the following steps:
(1)原料预处理,含镍生铁经干燥、破碎成粉状,并过筛进行成分检测;(1) Raw material pretreatment, nickel-containing pig iron is dried and crushed into powder, and sieved for component detection;
(2)酸浸处理,使用混合酸对步骤(1)所得筛下物进行常压酸浸,经过固液分离后得到滤液,酸浸温度为50~90℃,酸浸时间为3~8小时;(2) acid leaching treatment, using mixed acid to carry out normal pressure acid leaching on the undersize obtained in step (1), and obtaining filtrate after solid-liquid separation, the acid leaching temperature is 50~90 ℃, and the acid leaching time is 3~8 hours ;
(3)沉淀处理,在使用沉淀剂保持步骤(2)中滤液pH值的条件下,同时加入氧化剂对滤液中的二价铁进行氧化,采用控制结晶法制备磷酸铁沉淀,反应后过滤、洗涤后得到含镍滤液和磷酸铁沉淀;(3) precipitation treatment, under the condition of using a precipitant to maintain the pH value of the filtrate in step (2), adding an oxidant simultaneously to oxidize the ferrous iron in the filtrate, adopting a controlled crystallization method to prepare iron phosphate precipitation, and filtering and washing after the reaction Then obtain nickel-containing filtrate and iron phosphate precipitation;
(4)磷酸铁干燥处理,磷酸铁固体经90~120℃真空干燥后得到电池级无水磷酸铁产品;(4) Drying treatment of ferric phosphate, the solid ferric phosphate is vacuum-dried at 90-120 °C to obtain battery-grade anhydrous ferric phosphate products;
(5)含镍滤液萃取处理,将步骤(3)中的含镍滤液进行收集,使用已稀释后的萃取剂萃取镍,静置,分离得到含镍萃取有机相和含杂质萃余液。(5) nickel-containing filtrate extraction treatment, collecting the nickel-containing filtrate in step (3), using the diluted extractant to extract nickel, standing, and separating to obtain a nickel-containing extraction organic phase and an impurity-containing raffinate.
表3:对比例1制备的硫酸镍溶液性能测试结果Table 3: Performance test results of nickel sulfate solution prepared in Comparative Example 1
成分含量(g/L)Ingredient content (g/L) NiNi FeFe CoCo MgMg CaCa CrCr
对比例1Comparative Example 1 23.2123.21 0.003970.00397 0.00170.0017 0.03730.0373 0.02410.0241 0.00950.0095
表3为对比例1得到的硫酸镍溶液,其中,Mg、Ca、Cr浓度相对略高,若使用此溶液制备电池级硫酸镍晶体,存在杂质含量超标的风险,即对比例1的萃取处理还是会存在含量较高的杂质离子,不符合电池级硫酸镍标准。Table 3 shows the nickel sulfate solution obtained in Comparative Example 1, in which the concentrations of Mg, Ca, and Cr are relatively high. There will be high content of impurity ions, which do not meet the standard of battery-grade nickel sulfate.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。此外,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Variety. Furthermore, the embodiments of the present invention and features in the embodiments may be combined with each other without conflict.

Claims (10)

  1. 一种从镍铁合金中分离镍和铁的方法,其特征在于,包括如下步骤:A method for separating nickel and iron from nickel-iron alloy, is characterized in that, comprises the steps:
    (1)将镍铁合金溶解于酸液中,过滤,取滤液,得到酸性镍铁溶液;(1) nickel-iron alloy is dissolved in acid solution, filter, get filtrate, obtain acid nickel-iron solution;
    (2)将所述酸性镍铁溶液调节pH,加热,搅拌,加入铁粉继续加热搅拌,得到海绵镍和沉镍母液;(2) pH is adjusted by the acid nickel-iron solution, heating, stirring, adding iron powder and continuing to heat and stir to obtain sponge nickel and precipitation nickel mother liquor;
    (3)将所述沉镍母液进行氧化沉铁,得到氢氧化铁渣和沉铁母液;(3) carry out oxidizing and precipitating iron with described nickel-precipitating mother liquor, obtain ferric hydroxide slag and precipitating iron mother liquor;
    (4)将所述海绵镍溶于硫酸中,过滤,收集滤液,升温,调节pH,得到硫酸镍溶液。(4) dissolving the nickel sponge in sulfuric acid, filtering, collecting the filtrate, heating up, adjusting the pH, and obtaining a nickel sulfate solution.
  2. 根据权利要求1所述的方法,其特征在于,步骤(1)中,所述酸液为硫酸或盐酸中的至少一种;所述酸液中H +的浓度为1~12mol/L。 The method according to claim 1, wherein in step (1), the acid solution is at least one of sulfuric acid or hydrochloric acid; and the concentration of H in the acid solution is 1-12 mol/L.
  3. 根据权利要求1所述的方法,其特征在于,步骤(1)中,所述镍铁合金和酸液的固液比为1:(1-100)g/mL。The method according to claim 1, wherein in step (1), the solid-to-liquid ratio of the nickel-iron alloy and the acid solution is 1: (1-100) g/mL.
  4. 根据权利要求1所述的方法,其特征在于,步骤(2)中,所述调节pH是将pH调至1.0~5.0,所述调节pH过程中使用的pH调节剂为镍铁合金、氢氧化钠、碳酸钠或氨水中的至少一种。The method according to claim 1, wherein, in step (2), the pH adjustment is to adjust the pH to 1.0-5.0, and the pH regulator used in the pH adjustment process is nickel-iron alloy, sodium hydroxide , at least one of sodium carbonate or ammonia water.
  5. 根据权利要求1所述的方法,其特征在于,步骤(2)中,所述铁粉加入量为置换镍所需理论量的0.5~5倍。The method according to claim 1, characterized in that, in step (2), the amount of iron powder added is 0.5 to 5 times the theoretical amount required for nickel replacement.
  6. 根据权利要求1所述的方法,其特征在于,步骤(3)中,所述氧化沉铁的过程中使用的氧化剂为双氧水、氧气、空气、臭氧或过硫酸钠中的至少一种。The method according to claim 1, wherein, in step (3), the oxidant used in the process of oxidizing precipitation iron is at least one of hydrogen peroxide, oxygen, air, ozone or sodium persulfate.
  7. 根据权利要求1所述的方法,其特征在于,步骤(3)中,所述沉铁母液为含有三价铁的酸性溶液,所述沉铁母液返回步骤(1)继续循环浸出,可与镍铁合金中的铁生成二价铁。The method according to claim 1, characterized in that, in step (3), the immersed iron mother liquor is an acidic solution containing ferric iron, and the immersed iron mother liquor returns to step (1) to continue circulating leaching, which can be mixed with nickel Iron in ferroalloys produces ferrous iron.
  8. 根据权利要求1所述的方法,其特征在于,步骤(4)中,所述硫酸的浓度为0.1~10mol/L;步骤(4)中,所述升温的温度为30℃~90℃。The method according to claim 1, characterized in that, in step (4), the concentration of the sulfuric acid is 0.1-10 mol/L; in step (4), the temperature for increasing the temperature is 30°C-90°C.
  9. 根据权利要求1所述的方法,其特征在于,步骤(4)后还包括将硫酸镍溶液进行蒸发结晶得到电池级硫酸镍的过程;所述蒸发结晶的温度为30℃~150℃,蒸发结晶的时间为1~20h。The method according to claim 1, characterized in that, after step (4), it further comprises the process of evaporating and crystallizing the nickel sulfate solution to obtain battery-grade nickel sulfate; The time is 1 ~ 20h.
  10. 权利要求1-9任一项所述的方法在回收有色金属中的应用。Application of the method of any one of claims 1-9 in recycling non-ferrous metals.
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CN115652106B (en) * 2022-12-22 2024-03-05 金川镍钴研究设计院有限责任公司 Method for selectively leaching nickel from ferronickel
CN117191507A (en) * 2023-07-27 2023-12-08 长沙矿冶院检测技术有限责任公司 Method for separating nickel in different object phases in laterite-nickel ore
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