WO2022160720A1 - Acier pour dispositif de retenue de joint universel de type cage à billes et son procédé de production - Google Patents
Acier pour dispositif de retenue de joint universel de type cage à billes et son procédé de production Download PDFInfo
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- WO2022160720A1 WO2022160720A1 PCT/CN2021/116576 CN2021116576W WO2022160720A1 WO 2022160720 A1 WO2022160720 A1 WO 2022160720A1 CN 2021116576 W CN2021116576 W CN 2021116576W WO 2022160720 A1 WO2022160720 A1 WO 2022160720A1
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- universal joint
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 149
- 239000010959 steel Substances 0.000 title claims abstract description 149
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- 238000009749 continuous casting Methods 0.000 claims abstract description 27
- 238000007670 refining Methods 0.000 claims abstract description 21
- 238000009849 vacuum degassing Methods 0.000 claims abstract description 14
- 238000003723 Smelting Methods 0.000 claims abstract description 13
- 229910001563 bainite Inorganic materials 0.000 claims abstract description 11
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- 238000000034 method Methods 0.000 claims description 29
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
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- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
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- 238000010583 slow cooling Methods 0.000 claims description 3
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- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- 238000005275 alloying Methods 0.000 description 4
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- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
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- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0056—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/02—Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0075—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
Definitions
- the invention belongs to the technical field of special steel smelting, and particularly relates to a steel for a cage type universal joint cage and a production method thereof.
- the constant velocity joints commonly used in cars are spherical joints.
- the function of the spherical joints is to transmit the power of the engine from the transmission to the two front wheels to drive the car at high speed. It is mainly composed of spherical shell, star-shaped sleeve, cage (ball cage), steel ball and other main parts. Because the constant velocity universal joint transmits heavy driving torque, bears heavy load, has high transmission accuracy, and is in great demand, and is also used as a safety component of automobiles, it has high requirements on the quality of products.
- the cage material is required to have good thermal conductivity, good wear resistance, small friction coefficient, small density, a certain combination of strength and toughness, good elasticity and stiffness, expansion coefficient similar to the rolling element, and good processing performance.
- the cage is also subjected to chemical media, such as lubricants, lubricant additives, organic solvents and coolants, so it is also required to have certain corrosion resistance.
- the current ball cage type universal joint cage is usually made of 20CrMnTi. After carburizing, the grains of the steel are refined and uniform, and it has good surface tensile and bending fatigue strength. The core has sufficient strength and toughness to improve wear resistance. But the cost is high, and the strength and toughness margin is not high.
- the steel of the invention is redesigned on the basis of 20CrMnTi, and the content of alloy elements Mn and Cr is optimized. At the same time, by adding B and Mo elements, and improving the production process, the hardenability similar to 20CrMnTi can be achieved under the premise of optimizing the cost.
- the strength and toughness are better than 20CrMnTi, which finally meets the requirements of steel for ball cage type universal joint cage and belongs to carburized steel.
- the microstructure of the steel developed in this application is bainite, and the austenite grain size is greater than or equal to grade 6.
- the hardenability of the steel end is evaluated according to the method of GB/T 225, which meets the J5 point: 35-42HRC, the J9 point: 25-35HRC, and the J13 point: 20-30HRC.
- the strip structure of steel is graded according to GB/T 13299, and the strip structure does not exceed grade 2.0.
- ASTM E381 is used to grade the low-magnification structure of steel, meeting C ⁇ 2.0, R ⁇ 2.0, S ⁇ 2.0 .
- the steel of the present application meeting the above properties finally meets the use requirements of steel for ball cage type universal joint cage.
- the technical solution adopted by the present invention to solve the above problems is: a steel for ball cage type universal joint cage, characterized in that the chemical composition wt% of the steel is C: 0.10-0.25%, Si: 0.20-0.40 %, Mn: 0.40-0.65%, Cr: 0.40-0.70%, B: 0.0003-0.0025%, Ti: 0.010-0.035%, Mo: 0.30-0.45%, N: 0.0050-0.0100%, S ⁇ 0.015%, P ⁇ 0.025%, Ni ⁇ 0.25%, Cu ⁇ 0.30%, Al: 0.015 ⁇ 0.035%, O ⁇ 0.0010%, As ⁇ 0.04%, Sn ⁇ 0.03%, Sb ⁇ 0.005%, Pb ⁇ 0.002%, the balance is Fe and inevitable impurities.
- the chemical composition wt% of the steel is C: 0.10-0.25%, Si: 0.20-0.40 %, Mn: 0.40-0.65%, Cr: 0.40-0.70%, B: 0.0003-0.0025%, Ti: 0.010-0.035%, Mo: 0.3
- C is an element necessary to ensure the wear resistance of steel. Increasing the carbon content in the steel will increase its martensitic transformation ability, thereby increasing its hardness and strength, thereby improving wear resistance. But too high C content is detrimental to the toughness of steel. In addition, too high C content will also lead to severe central C segregation and thus affect the core toughness of the steel.
- the present invention controls its content to be 0.10-0.25%.
- Si is a key element in the present invention.
- Si is solid-dissolved in the ferrite phase and has a strong solid solution strengthening effect, which can significantly improve the strength of the ferrite, but at the same time reduce the plasticity and toughness of the ferrite.
- the setting range of the Si content in the present invention is 0.20-0.40% .
- Mn is an element effective in strengthening steel and plays a role in solid solution strengthening. Moreover, Mn can improve the hardenability of steel and improve the hot workability of steel. Mn can eliminate the influence of S (sulfur): Mn can form high melting point MnS with S in iron and steel smelting, thereby weakening and eliminating the adverse effects of S. However, high Mn content will reduce the toughness of steel.
- the Mn content of the present invention is controlled at 0.40-0.65%.
- Cr is a carbide-forming element that can improve the hardenability, wear resistance and corrosion resistance of steel. However, if the Cr content is too high, the hardness of the steel is too large, which is unfavorable for customers to process and use. In summary, the range of the Cr content in the present invention is determined to be 0.40-0.70%.
- Al is added as a deoxidizing element in steel.
- Al and N form finely dispersed aluminum nitride inclusions to refine grains.
- brittle inclusions such as large particles of Al 2 O 3 are easily formed during the molten steel smelting process, which reduces the purity of the molten steel and affects the service life of the finished product.
- the range of the Al content in the present invention is determined to be 0.015 to 0.035%.
- B can improve the hardenability of the steel and the high-temperature strength of the steel, and can strengthen the grain boundary in the steel.
- Molybdenum can refine the grain of steel, improve hardenability and thermal strength, and maintain sufficient strength and creep resistance at high temperatures.
- the addition of molybdenum to the steel can improve the mechanical properties and also inhibit the brittleness of the alloy steel due to tempering.
- molybdenum is a ferrite-forming element. When the molybdenum content is large, ferrite delta phase or other brittle phases are prone to appear, which reduces the toughness.
- the present invention determines the range of Mo content to be 0.30-0.45%
- Titanium is a strong deoxidizer in steel. It can make the internal structure of the steel dense and refine the grains. However, Ti will form titanium carbonitride inclusions in steel, which are hard and angular, and seriously affect the fatigue life of the material.
- Nitrogen can improve the strength, low temperature toughness and weldability of steel and increase the sensitivity to aging. Adding an appropriate amount of aluminum to the steel can generate stable AlN, which can suppress the formation and precipitation of Fe 4 N, which not only improves the aging of the steel, but also prevents the growth of austenite grains and refines the grains. However, nitrogen will form nitride non-metallic inclusions with alloying elements in steel, and more importantly, reduce the effect of alloying elements. When the nitrogen content in the steel is high, the strength of the steel increases and the impact toughness decreases.
- the N content of the present invention is determined to be 0.0050 to 0.0100%
- the oxygen content represents the total amount of oxide inclusions.
- the limitation of oxide brittle inclusions affects the service life of the finished product.
- a large number of experiments show that the reduction of oxygen content is significantly beneficial to improving the purity of steel, especially reducing the content of oxide brittle inclusions in steel.
- the range of the oxygen content of the present invention is determined to be ⁇ 0.0010%.
- the range of the P content in the present invention is determined to be ⁇ 0.025%.
- S causes hot brittleness of steel and reduces the ductility and toughness of steel, but S can improve the cutting performance of steel, and the range of S content in the present invention is determined to be ⁇ 0.015%.
- Sn, Sb, Pb and other trace elements are all non-ferrous metals with low melting point. They exist in steel, causing soft spots on the surface of parts and uneven hardness. Therefore, they are regarded as harmful elements in steel.
- the content of these elements in the present invention The range of As ⁇ 0.04%, Sn ⁇ 0.03%, Sb ⁇ 0.005%, Pb ⁇ 0.002%.
- the production process of the above steel for ball cage type universal joint cage is that the manufacturing process is electric furnace or converter (primary smelting) ⁇ LF refining outside the furnace ⁇ VD or RH vacuum degassing ⁇ continuous casting ⁇ rolling ⁇ finishing ⁇ driving library.
- the main production process features are as follows:
- the primary smelting adopts high-quality molten iron, scrap steel and raw and auxiliary materials to reduce the content of harmful elements in molten steel.
- deoxidation should be strengthened, and the carbon at the end of tapping in the electric furnace or converter should be controlled.
- the carbon at the end of tapping should be controlled at 0.05-0.15%.
- Al iron should be added for pre-deoxidation to create good conditions for subsequent deoxidation. Slag removal technology to remove harmful steel slag.
- new synthetic slag is added to the LF refining furnace, and at the same time, the deoxidation of the refining process is strengthened.
- the refining process adopts silicon carbide and aluminum deoxidation to form white slag as soon as possible in the early stage of refining, and maintain the white slag for more than 25min.
- the aluminum content of the whole refining process It is controlled between 0.025%-0.045% to ensure the deoxidation effect.
- the steel in this application is a crack-sensitive steel, and vacuum degassing should be strengthened, and the treatment time under high vacuum (below 133Pa) is ⁇ 15min to ensure that the harmful gas H ⁇ 2ppm.
- silicon-calcium wire should be fed for inclusion denaturation treatment.
- soft argon blowing should be performed for a long time to ensure that the inclusions float up sufficiently. The soft argon blowing time is ⁇ 25min.
- the whole process of continuous casting is protected against oxidation (ie, isolating molten steel and air) to reduce the number of inclusions in the steel.
- high-quality refractory materials are selected to reduce the control technology of foreign inclusions on molten steel pollution, and to strengthen the control of the production process.
- the continuous casting process adopts electromagnetic stirring and light reduction technology. By adjusting the pressure distribution of the light reduction roller, when the molten steel is solidified, the molten steel is fully filled in the center of the steel to avoid shrinkage. At the same time, the electromagnetic stirring of the mold and the end is strengthened to change
- the solidification flow field of molten steel can improve the internal structure of continuous casting molten steel and reduce segregation.
- the continuous casting adopts low superheat casting, and the continuous casting superheat is controlled at 10-30°C, which can effectively improve and reduce the composition segregation of the continuous casting billet.
- the continuous casting billet with a specification of 300mm ⁇ 300mm and above in line with the chemical composition of the finished steel product is continuously cast; the continuous casting billet should be cooled slowly in the pit to prevent the continuous casting billet from cracking, and the slow cooling time should not be less than 24 hours, and then the continuous casting billet should be continuously cast.
- the billet is sent to the walking furnace for heating and rolled into the target material.
- the continuous casting billet is heated in the furnace before rolling: the temperature of the preheating section is controlled at 600-850 °C, the temperature of the heating section is controlled at 950-1100 °C, and the temperature of the soaking section is controlled at 1150-1200 °C.
- the heating time is more than 240min, and the soaking time is more than 180min.
- the rolling temperature is controlled at 950°C-1050°C, and the final rolling temperature is controlled at 800°C-900°C.
- the whole rolling process is carried out in the austenite single-phase region.
- the present invention designs the cooling rate in the cooling interval from the end of the final rolling to the upper cooling bed to be 10-15°C/s, and at the same time, the rolling speed is relatively reduced to control the temperature of the steel in this interval. Through time, the steel can be fully transformed into bainite, and finally the temperature of the cooling bed on the steel is controlled at 600-650 °C.
- the subsequent cooling on the cooling bed can be done as normal. Speed cooling, the cooling speed is 15-20 °C/min, and then the steel is off the assembly line, and then the target bar product is obtained through subsequent straightening and flaw detection.
- the steel of the present invention is redesigned on the basis of 20CrMnTi to reduce the content of alloying elements Mn, Cr and harmful elements Ti, because the reduction of the content of Mn and Cr will inevitably affect the hardenability of the steel, so the steel of the present invention simultaneously adds a trace amount of B. element and adding a certain amount of alloying element Mo to improve the hardenability, so that the hardenability of the invention steel is not worse than 20CrMnT.
- the grain size of the invention steel is comparable to 20CrMnTi.
- the transformation of the metallographic structure during the manufacturing process ensures that the finished steel forms a bainite structure, so as to ensure that the strength and toughness of the invented steel are not lower than 20CrMnTi, and finally meet the requirements of steel for ball cage universal joint cages.
- Fig. 1 is the typical metallographic structure diagram of the embodiment of the present invention ⁇ 100;
- Figure 2 is a typical metallographic structure diagram of the comparative example ⁇ 100.
- Example C Si Mn P S Cr Cu Ni Al Mo this invention 1 0.15 0.29 0.56 0.015 0.004 0.6 0.02 0.02 0.027 0.34 this invention 2 0.17 0.30 0.57 0.016 0.002 0.59 0.04 0.02 0.023 0.38 this invention 3 0.19 0.30 0.60 0.015 0.001 0.62 0.02 0.03 0.025 0.35 contrast steel 0.20 0.26 0.95 0.016 0.004 1.16 0.02 0.02 0.024 0.01
- Example B As Sn Sb Pb N Ti O this invention 1 0.0011 0.002 0.003 0.002 0.001 0.0071 0.0229 0.00092 this invention 2 0.0014 0.003 0.002 0.002 0.001 0.0080 0.025 0.00088 this invention 3 0.0013 0.002 0.002 0.001 0.002 0.0078 0.027 0.00085 contrast steel 0.0001 0.005 0.002 0.001 0.002 0.0035 0.0515 0.0013
- Fig. 1 The typical structures of the steels of the embodiments of the present invention and the comparative examples are shown in Fig. 1 and Fig. 2.
- the structure shown in Fig. 1 is a bainite structure
- the structure shown in Fig. 2 is ferrite + pearlite + bainite.
- Table 6 shows the comparison of the inclusions of the steels of each embodiment and the comparative example.
- the impact and tensile properties of the present invention are better than those of 20CrMnTi of the comparative example, so the strength and toughness of the final product of the present application are better than those of 20CrMnTi.
- Other performance indicators of the present invention include hardenability, grain size, Inclusions, strips, low magnifications, etc. are close to the comparison steel, and all properties can meet the steel requirements for ball cage type universal joint cages.
- Production process electric furnace or converter ⁇ LF refining outside the furnace ⁇ VD or RH vacuum degassing ⁇ continuous casting ⁇ continuous rolling ⁇ finishing ⁇ punching and storage.
- the tapping end point C of the three embodiments is controlled within 0.05-0.15% respectively, and the end point P is controlled below 0.020%.
- the electric furnace or converter tapping end point carbon is controlled. The carbon at the end of tapping is controlled at 0.05-0.15%.
- Al iron is added for pre-deoxidation to create good conditions for subsequent deoxidation.
- slag removal technology is used to remove harmful steel slag.
- new synthetic slag is added to the LF refining furnace, and at the same time, the deoxidation of the refining process is strengthened.
- the refining process adopts silicon carbide and aluminum deoxidation to form white slag as soon as possible in the early stage of refining, and maintain the white slag for more than 25min.
- the aluminum content of the whole refining process It is controlled between 0.025%-0.045% to ensure the deoxidation effect.
- the steel of the embodiment is a crack-sensitive steel, and vacuum degassing should be strengthened, and the treatment time under high vacuum (below 133Pa) is ⁇ 15min to ensure that the harmful gas H ⁇ 2ppm.
- silicon-calcium wire should be fed for inclusion denaturation treatment.
- soft argon blowing should be performed for a long time to ensure that the inclusions float up sufficiently. The soft argon blowing time is ⁇ 25min.
- the superheat degree of continuous casting is controlled within 10-30°C, and the pulling speed of continuous casting is 0.45-0.75m/min.
- the specification of the continuous casting billet is 300mm ⁇ 300mm.
- the continuous casting billet is slowly cooled in the pit for more than 24 hours, and then the slowly cooled continuous casting billet is sent to the heating furnace to be rolled into the target steel.
- the specific rolling process is as follows: : The temperature of the preheating section is controlled at 600-850°C, the temperature of the heating section is controlled at 950-1100°C, and the temperature of the soaking section is controlled at 1150-1200°C. The period of time is more than 3h.
- the rolling temperature is controlled at 950°C-1050°C, and the final rolling temperature is controlled at 800°C-900°C.
- the steel After finishing rolling, the steel is controlled to cool at a cooling rate of 10-15°C/min to drive the austenite structure to be completely transformed into Bainite, the temperature of the cooling bed on the steel is controlled at 600-650 °C, and then the target bar product is obtained through subsequent straightening and flaw detection.
- the present invention also includes other embodiments, and all technical solutions formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Steel (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Continuous Casting (AREA)
Abstract
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CN114959457A (zh) * | 2022-05-05 | 2022-08-30 | 万向钱潮股份有限公司 | 一种高性能钢铁材料 |
CN115386796B (zh) * | 2022-08-15 | 2023-03-03 | 马鞍山钢铁股份有限公司 | 一种ct150级连续油管用热轧钢带及其生产方法 |
CN115229453B (zh) * | 2022-09-23 | 2022-12-06 | 万向钱潮股份公司 | 三柱槽壳加工方法 |
CN115505852B (zh) * | 2022-10-26 | 2023-04-07 | 河北普阳钢铁有限公司 | 一种耐蚀农机用钢材及其制造方法 |
CN117107153B (zh) * | 2023-07-27 | 2024-06-11 | 江苏沙钢集团淮钢特钢股份有限公司 | 一种高淬透性、高硬度硼钛微合金化磨球钢及其生产方法 |
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