WO2022151023A1 - Dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and dual-feed box-type filter press - Google Patents

Dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and dual-feed box-type filter press Download PDF

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Publication number
WO2022151023A1
WO2022151023A1 PCT/CN2021/071429 CN2021071429W WO2022151023A1 WO 2022151023 A1 WO2022151023 A1 WO 2022151023A1 CN 2021071429 W CN2021071429 W CN 2021071429W WO 2022151023 A1 WO2022151023 A1 WO 2022151023A1
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WIPO (PCT)
Prior art keywords
filter
hole
feed
dual
plate
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PCT/CN2021/071429
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French (fr)
Chinese (zh)
Inventor
刘振华
朱国利
Original Assignee
姜桂廷
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Application filed by 姜桂廷 filed Critical 姜桂廷
Priority to PCT/CN2021/071429 priority Critical patent/WO2022151023A1/en
Publication of WO2022151023A1 publication Critical patent/WO2022151023A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/12Filter presses, i.e. of the plate or plate and frame type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/30Feeding devices ; Discharge devices

Definitions

  • the invention belongs to the technical field of box-type filter press (patent classification number B01D25/12), and relates to a box-type parallel filter chamber.
  • a filter press is a multi-chamber pressurized filtration equipment operating intermittently;
  • a chamber filter press is a filter device that consists of multiple chamber filter plates, filter cloths and matching plates arranged alternately to form a filter chamber; it is mainly composed of It is composed of frame, pressing mechanism, box filter mechanism, pulling plate mechanism, cloth washing mechanism, liquid-contacting flap mechanism, hydraulic drive mechanism, PLC program control system, etc. It is suitable for solid-liquid separation of various suspensions.
  • the box-type filter mechanism is the core mechanism of the filter press. It is mainly composed of multiple box-shaped combined filter chambers, front and rear anti-corrosion filter plates, filter plate support handles, and various inlet and outlet functional pipelines; the box-shaped combined filter room is the main component of the box-type filter mechanism Key components, including box filter plate (main board), matching plate (auxiliary plate), filter cloth, feed hole cloth clamp, various functional hole end seals, etc.
  • the distribution plate has no feed distribution hole, and it is matched with the filter plate to form the main body of the box-shaped combined filter chamber; the filter cloth is used to cover the filter plate and is used as the filter medium and seals the sealing surface of the adjacent distribution plate frame; the cloth clamp is fixed by screwing.
  • the filter cloth of the material hole; the hole end sealing ring is usually an O-type sealing ring.
  • the feeding method of the filter press is mostly series feeding, that is, each filter chamber is connected in series - the feeding hole is set in the cavity of the filter plate, and the feeding hole passes through each filter chamber (each filter chamber in series), such as the middle of the filter plate. Or set feeding holes in the middle and upper parts, which affects the filtering area and the effective volume of the filter chamber; parallel feeding is a new and more efficient feeding method, the feeding holes are set in the non-cavity part of the filter plate, and the feeding holes do not pass through
  • Each filter chamber (parallel of each filter chamber), such as the upper left corner or upper right corner of the filter plate, is provided with a feed hole, the feed holes of each filter plate and its matching plate are connected to form a closed general feed channel, and the feed shunt holes are set to communicate with the inlet.
  • the filter press is an intermittent operation equipment, the feeding speed affects the intermittent time and production efficiency; because the filter press is a multi-chamber pressurized device, whether the feeding of each filter chamber is uniform, and whether there is pressure loss at the back end , affecting the thickness of the filter cake and the overall filtration effect.
  • the existing box-shaped combined filter chambers have the following technical problems: 1.
  • the feeding method is single-hole parallel feeding, and there is a pressure loss at the back end.
  • the thickness of dry and wet is different, which affects the production efficiency and filtration effect. And affect the purity of the product filtrate; 3.
  • the cloth clamp is screwed, and the thread of the cloth clamp is easily corroded. Difficult to disassemble.
  • the purpose of the invention is to overcome various defects of the existing box-shaped combined filter chamber, and comprehensively solve the problems that the single-hole parallel feeding is slow and not uniform, the O-ring seal has poor sealing performance under high pressure and is easy to fail, and the sealing performance of the filter cloth is poor. , the difficulty of disassembling and assembling the screw-tightening cloth clamp and other technical problems, provide a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber and a double-feeding box-type filter press; Two-way double feed holes, main and auxiliary plate - refers to the filter plate and its supporting plate.
  • the innovative technical scheme adopted by the present invention to solve the problems of the prior art is: a double-hole parallel feeding box-type main and auxiliary plate combined filter chamber (hereinafter referred to as: double-feeding filter chamber).
  • double-feeding filter chamber The main points of the overall technical scheme are: innovative Compared with the existing technology, the overall structure has outstanding substantive features in that the existing single-hole parallel feeding method is innovated into a double-hole parallel feeding method, and the existing O-shaped sealing ring on the end face of the feeding hole is improved. It is a lip-shaped sealing ring, the existing ordinary filter cloth is improved into a peripheral brushed filter cloth, and the existing cloth clamp thread tightening method is improved into a sealing ring compression method; thus, the single-hole parallel feeding is comprehensively solved. It is slow and not uniform enough, the O-ring seal has poor sealing performance under high pressure and is easy to fail, the sealing performance of the filter cloth is poor, and the threaded cloth clamp is difficult to disassemble and assemble and other technical problems.
  • the specific design scheme of the double-feed filter chamber is: It is mainly composed of double-feed filter plates, double-feed matching plates, peripheral rubber-lined filter cloths, cloth distributors, hole end lip seals and other components;
  • the material filter plate is a double-hole parallel feeding box-type filter plate with outer span ears.
  • the double-sided structure is symmetrical, and the frame sealing surface is set around it.
  • the ears are provided with different functional holes, among which the upper left corner and the cross ear holes are parallel feeding holes and feed distribution holes + single-chamber feeding holes, and the lower left corner and cross ear holes are dark outflow holes and outlet confluence holes + outlet small holes , the cross-ear hole in the lower right corner is a multi-function hole; the double-feeding plate (material bypassing, no feeding) is a supporting plate with the same structure as the filter plate (no feed distribution hole and outlet confluence hole), and the four corners are outside.
  • the cross-ear has some of the same different functional holes as the filter plate.
  • the cross-ear hole in the upper left corner is a parallel feed hole
  • the lower left hole is a dark outflow hole
  • the lower right hole is a multi-functional hole and a water or gas split hole + small split.
  • the peripheral rubber-lined filter cloth is the peripheral high-temperature vulcanized rubber-lined filter cloth corresponding to the sealing surface of the frame, and has a feeding hole corresponding to the single-chamber feeding hole of the filter plate;
  • the cloth distributor is a sealing ring pressing type. Cloth-clipping distributor; lip-shaped sealing ring on the end face of the feeding hole, which is a high-pressure lip-shaped automatic sealing ring.
  • connection relationship of the main parts is: for the convenience of description, the filter plate support handle closely related to this part is added; the peripheral rubber-lined filter cloth is hung on both sides of the double-feed filter plate, and the clip cloth distributor is installed in the single chamber of the filter plate.
  • the filter cloth on both sides of the filter plate is clamped on the feed hole, the lip seal is installed in the hole end sealing groove of the double-pass material distribution plate, and the filter plate handle is symmetrically installed on the middle and upper parts of the filter plate and the two sides of the distribution plate ( Installed above the center of gravity of the filter plate), the filter plate support handle supports the filter plate and its matching plate on the guide rail on the main beam of the filter press.
  • Multiple box filter plates, filter cloths and matching plates are arranged alternately to form a filter room.
  • the three kinds of double-parallel feed holes, dark outflow holes and multi-function holes of the filter plate and its matching plate are respectively connected to form three kinds of closed double general feeding channels, general liquid outlet channels, and multi-functional general channels, and three kinds of feeding materials.
  • the shunt hole, the liquid outlet confluence hole, and the water or gas shunt hole are respectively connected with three kinds of feed general channels, general liquid outlet channels, multifunctional general channels and filter chambers.
  • the principle of double-hole parallel feeding is: because the double-feeding filter plate has double-parallel feeding holes, feed distribution holes, and filter frame sealing surfaces, and the double-feeding distribution plate has hole-end sealing grooves; the double-parallel feeding holes are located in the filter plate.
  • the non-cavity part of the upper left and right corners (the series feed hole is located in the cavity part of the middle of the filter plate), the end face of each inlet and outlet hole (parallel feed hole, dark outflow hole, multi-function hole) is flush with the sealing surface of the frame, and the adjacent filter
  • the end faces of the inlet and outlet holes of the plate and its matching plate are respectively sealed with rubber sealing rings;
  • the concave parts of multiple adjacent double-feed filter plates and their matching plates constitute a group of parallel feeding filter chambers, and the parallel feeding of multiple filter plates
  • the holes are connected to form the general feed channel of the closed filter chamber, and the feed distribution holes of each filter plate are connected to the general feed channel and the filter chamber.
  • One-way double-hole parallel feeding is the one-way double-hole parallel feeding from the fixed thrust plate at the head;
  • two-way double-hole parallel feeding is the double-hole moving from the direction of the fixed thrust plate at the head and the tail respectively.
  • the direction of the pressing plate is parallel feeding.
  • the basic working principle of the double-feed filter chamber is as follows: the material is pressurized by the feed pump to input the material into the filter chamber in parallel through the double-feed main channel, the feed diverter hole on the filter plate, and the sandwiched distributor. During low pressure static filtration, the particles in the material retained by the filter cloth form a filter cake in the filter chamber, and the filtrate passes through the filter cloth and flows out from the outlet confluence hole on the filter plate of the filter chamber (between the filter plate and the filter cloth). ; High-pressure water or gas is fed into the filter chamber through the multi-functional water or gas distribution holes on the distribution plate, and the materials are backflushed, washed and purified, and dried and purified; the filter plate and its distribution plate are pulled apart to realize gravity unloading.
  • the automatic sealing principle of the lip seal is: the lip seal has a lip seal surface (including lip and lip), and the seal of the lip seal is deformed by the lip under the action of high-pressure fluid, so that the lip is tight. It is realized by sticking to the sealing surface of the end face of the feed hole; it has the functions of automatic sealing and automatic compensation. After the edge is worn, it has a certain ability to automatically compensate.
  • the present invention also provides a double-feeding box-type filter press, which uses the dual-hole parallel-feeding box-type main and auxiliary plate combined filter chambers provided by the present invention.
  • the double-feed box filter press is mainly composed of a frame, a pressing mechanism, a double-hole parallel feeding filter mechanism (including the parallel filter chamber of the present invention), a pulling plate mechanism, a cloth washing mechanism, a liquid-contacting flap mechanism, a hydraulic pressure Drive mechanism, PLC program control system and other parts.
  • the double feeding includes one-way double-hole parallel feeding and two-way double-hole parallel feeding; one-way double-hole parallel feeding is unidirectional double-hole parallel feeding from the fixed thrust plate of the machine head; two-way double-hole parallel feeding; Double-hole parallel feeding is the parallel feeding of double-holes from the direction of the fixed thrust plate at the head and the direction of the movable pressing plate at the tail.
  • the invention provides a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber and a dual-feeding box-type filter press.
  • the significant improvement is that the dual-hole parallel feeding is fast and uniform, and the filter area and filter chamber are effective. It has the advantages of large volume, automatic sealing of the end faces of each inlet and outlet, good sealing performance of filter cloth, and convenient disassembly and assembly of the cloth clamp; the beneficial effect is that the double-hole parallel feeding improves the filtering effect and production efficiency, and the lip seal on the end face of the feeding hole is eliminated.
  • the environmental pollution on site is avoided, the surrounding rubber-lined filter cloth enhances the sealing performance of the filter chamber, and the press-type cloth-clipping distributor improves the efficiency of disassembly and assembly, comprehensively solves the long-standing problem of the existing box-shaped combined filter chamber, and fills the gap.
  • the blank of two-way double-hole parallel feeding box filter press in my country is avoided.
  • Fig. 1 is a schematic diagram of the dual-feed filter plate of the dual-hole parallel-feed box-type main and auxiliary plate combined filter chamber of the present invention.
  • Fig. 2 is a schematic diagram of the double-pass material distribution plate of the dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber of the present invention.
  • Fig. 3 is a schematic diagram of the assembly of the dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber of the present invention.
  • a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber is mainly composed of a double-feed filter plate 1, a double-feed distribution plate 2, a peripheral rubber-lined filter cloth 3, a cloth-clipping distributor 4, a hole end lip It is composed of sealing ring 5 and other components;
  • the main points of the innovative overall implementation plan are: innovating the existing single-hole parallel feeding method into a double-hole parallel feeding method, and improving the existing O-ring on the end face of each inlet and outlet into a lip 5.
  • the existing ordinary filter cloth is improved into a peripheral rubber-lined filter cloth 3, and the existing cloth clamp thread tightening method is improved into a sealing ring compression method; the specific embodiments are described in detail as follows.
  • the double-pass material distribution plate 2 is a matching plate with the same part of the structure as the filter plate 1. It is mainly composed of double-parallel feeding holes (upper cross ear holes) 11, filter mesh points 14, and filter plate pressure platform (also supported by filter cloth). ) 15. Frame sealing surface 16, dark outflow hole (left lower cross ear hole) 20, hole end sealing groove 21, multi-function hole (right lower right cross ear hole) 22, water or gas shunt hole 23, shunt small hole 24 and other structures ; Made of polypropylene.
  • the structure and position of the corresponding parallel feeding holes 11, filter mesh points 14, filter plate pressure platform 15, frame sealing surface 16, and dark outflow holes 20 of the matching plate 2 and the filter plate 1 are respectively the same; the hole end sealing groove 21 , including the end face sealing grooves of the three functional holes of the parallel feed hole 11, the dark outflow hole 20 and the multifunctional hole 22, which are respectively located at the ends of the corresponding functional holes and are the corresponding concave mosaic grooves of the lip seal ring 21; the matching plate 2
  • the multifunctional holes 22, water or gas distribution holes 23, and small distribution holes 24 are symmetrical to the left and right of the dark outflow holes 20, outflow confluence holes 19, and small outflow holes 18 of the filter plate 1, and are located on the right side of the distribution plate 2.
  • the lower corner is across the ear, which is used to successively input high-pressure water or gas for backflushing, washing and purifying, and drying and purifying.
  • the double-feed distribution plate 2 has no feed distribution holes 12 and outlet confluence holes 19, and the material just bypasses and does not enter the filter chamber from the distribution plate 2; it is used to match the double-feed filter plate 1 sandwiching the filter cloth 3,
  • the concave parts of the adjacent double-feed filter plates 1 and their matching plates 2 constitute a box-shaped filter chamber, and materials and filter cakes are carried between the matching plates 2 and the filter cloth 3 .
  • the peripheral rubber-lined filter cloth 3 is a hanging type peripheral rubber-lined filter cloth 3.
  • the periphery corresponding to the sealing surface 16 of the frame of the filter plate 1 is vulcanized by high-temperature rubber, and has a feed hole corresponding to the single-chamber feeding hole 13 of the filter plate 1.
  • the material hole is used as a filter medium and seals the frame sealing surface 16 of the adjacent filter plate 1 and its matching plate 2; the peripheral rubber lining enhances the sealing performance of the filter cloth 3, and the hanging type is more convenient than the wrapping type.
  • the described clipping distributor 4 is a sealing ring pressing type clipping distributor 4, which is matched with the single-chamber feeding hole 13 of the double-feed filter plate 1. It is composed of a matching clip and an O-ring seal, with a feeding hole and a material splitting valve; the clipping distributor 4 is installed on the single-chamber feeding hole 13 of the filter plate 1 and clamps the filter cloth 3 on both sides of the filter plate 1, and Connect the filter chambers on both sides of the filter plate 1, and the material finally enters the filter chamber (between the distribution plate 2 and the filter cloth 3) through the feeding hole of the cloth distribution distributor 4 on the filter plate 1 and the material distribution valve (between the distribution plate 2 and the filter cloth 3);
  • the cloth-clipping and distributing device 4 has two functions: cloth-clamping and material-distributing, which is more convenient than screw-tightening disassembly and assembly, thereby improving production efficiency.
  • the hole end lip seal ring 5 includes the end face lip seal ring of three functional holes of the parallel feed hole 11, the dark outflow hole 20 and the multi-function hole 22; It is improved into a high-pressure lip-shaped automatic sealing ring 5, which has a lip-shaped sealing surface (including lip and lip edge), a squeeze buffer groove, a sealing ring, a sealing convex ring, a sealing ring fixing boss, and the sealing ring contacts the bottom surface, and its lip The mouth is deformed under the action of high-pressure fluid, so that the lip edge is close to the sealing surface to achieve sealing, and it has the functions of automatic sealing and automatic compensation.
  • a high-pressure lip-shaped automatic sealing ring 5 which has a lip-shaped sealing surface (including lip and lip edge), a squeeze buffer groove, a sealing ring, a sealing convex ring, a sealing ring fixing boss, and the sealing ring contacts the bottom surface, and its lip
  • the mouth is deformed under the action of high-pressure fluid, so that the lip edge is close to the
  • the double-hole parallel feeding box-type main and auxiliary plate combined filter chamber provided by the invention has the advantages of fast and uniform double-hole parallel feeding, large filtering area and effective volume of the filter chamber, automatic sealing of the pressure hole end face, and rubber-lined filter cloth on the periphery. 3.
  • a dual-feed filter plate 1 (abbreviation: double-feed filter plate) of a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber
  • the main point of the innovative overall implementation scheme is: the existing single-hole parallel feeding method
  • the innovation is to set the parallel feeding holes of the filter plates for the double-hole parallel feeding method, so as to improve the feeding speed and make the feeding of each filter chamber more uniform, improve the filtering effect and production efficiency;
  • In order to relatively reduce the proportion of various functional holes occupying the filter part of the filter plate 1 cavity increase the effective volume of the filter chamber of the filter plate 1 filtration area, and improve the filtration capacity and production efficiency.
  • the double feed filter plate 1 is an outer cross-ear double-hole parallel feed box filter plate with a symmetrical double-sided structure, which is the core element of the filter mechanism, and has double parallel feed holes (upper cross-ear holes) 11 , feed distribution hole 12, single-chamber feed hole 13, filter mesh point 14, filter plate pressure platform (also filter cloth support) 15, frame sealing surface 16, single-chamber feed hole end platform 17, liquid outlet small hole 18 , liquid outlet confluence hole 19, dark outflow liquid hole (left lower cross ear hole) 20, multi-function hole (right lower right cross ear hole) 22; polypropylene material is used; when pressing and dehydration are required, the existing pressing diaphragm is added; the details are as follows .
  • the outer cross-ears are additional cross-ears integrated with the filter plate 1 at the four corners of the filter plate 1, which are the same thickness as the frame of the filter plate 1, and are used to place various functional holes;
  • the one-piece outer cross ear has a simpler structure and more reliable performance, because the filter plate 1 is a movable part and the plate core is relatively thin, and the use of screws to connect the add-on plate may loosen over time and cause leakage.
  • the parallel feeding hole 11, the feeding splitting hole 12, and the single-chamber feeding hole 13 are located in the upper left corner of the filter plate 1 and the cross ear; the end surface of the parallel feeding hole 11 is flush with the sealing surface 16 of the filter frame, and is installed in The hole end lip seal ring 5 on the double-feed distribution plate 2, the parallel feed holes 11 of the multiple adjacent filter plates 1 and the distribution plate 2 are connected to form a double-closed filter chamber feeding general channel; 12 is connected to the general feeding channel and the single-chamber feeding hole 13; the single-chamber feeding hole 13 is a through hole, which is used to install the press-type clamping cloth distributor 4, and communicates with the filter chambers on both sides of the filter plate; double-hole feeding Faster and more even.
  • the platform 17 at the end of the single-chamber feeding hole is located in the upper left corner of the filter plate 1.
  • the plane of the platform 17 is higher than the plane of the filter mesh point 14 and lower than the frame sealing surface 16. Chamber feed hole 13.
  • the filter mesh points 14 are blind mesh-type round pits, which are densely and evenly distributed in the cavity of the filter plate 1, and are used to increase the friction force of the filter cake and form a seepage and diversion network.
  • the filter plate pressure-bearing table 15, which also serves as a filter cloth support, is in the shape of a small circular truncated cone, and is evenly distributed in the cavity of the filter plate 1 to support the filter cloth 3 and transmit pressure.
  • the frame sealing surface 16 is the sealing plane of the filter frame around the filter plate 1, and it kisses the frame sealing surface of the adjacent matching plate 2.
  • the filter cloth 3 is used as a sealing member, and the adjacent filter plate 1 and filter cloth 3 , After the matching plate 2 is pressed, the filter chamber is sealed.
  • the dark outflow hole 20, the outflow confluence hole 19, and the small outflow hole 18 are located in the lower left corner of the filter plate 1 and the cross ear;
  • the hole end lip seal ring 5 on the material distribution plate 2, the dark effluent holes of a plurality of adjacent filter plates 1 and the distribution plate 2 are connected to form a closed total dark effluent channel, and the liquid outlet confluence hole 19 is connected to the dark effluent The main channel, the liquid outlet hole 18 and the filter chamber.
  • the multi-functional hole 22 on the filter plate is a hole for water or air around the filter plate.
  • the filter chamber does not enter water and air from this hole, and is located at the lower right of the filter plate 1 across the ear hole; a plurality of adjacent filter plates 1 and matching plates 2
  • the multifunctional holes are connected to form a closed water and gas general channel.
  • the invention provides a dual-feed filter plate 1 with a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber, which has a large filtering area and an effective volume of the filter chamber, the dual-hole parallel feeding is fast and uniform, and the liquid discharge It has the advantages of being faster and having more functions; it comprehensively solves various problems such as slow and uneven single-hole parallel feeding, poor sealing performance of the O-ring under high pressure and easy failure, and difficulty in disassembling and assembling the screw-tight cloth clamp. technical problems, and achieved remarkable technical results.
  • Filter press is a general-purpose solid-liquid separation equipment integrating filtration and washing. It is widely used in hydrometallurgy, gold decyanation, alumina red mud, titanium dioxide, lithium battery materials, lithium salt, white fertilizer, inorganic salt chemical industry, Non-metallic mineral functional products as well as chemical, metallurgy, pharmaceutical, dye, food, brewing, ceramics and environmental protection industries.
  • a dual-feeding box-type filter press uses the dual-hole parallel-feeding box-type main and auxiliary plate combined filter chamber provided by the present invention.
  • the double-feed box filter press is mainly composed of a frame, a pressing mechanism, a double-feed filter mechanism (including the double-feed filter chamber of the present invention), a pulling plate mechanism, a cloth washing mechanism, a liquid-contacting flap mechanism, a hydraulic pressure Drive mechanism, PLC program control system and other parts.
  • the double-feed filter chamber of the filter mechanism is the core component of the filter press. It mainly consists of a double-feed filter plate 1, a double-feed distribution plate 2, a peripheral rubber-lined filter cloth 3, a clip cloth distributor 4, and a hole end lip. Form sealing ring 5 and other components.
  • the filter plate support handle closely related to this part is added; On the single-chamber feeding hole 13 of the plate 1, the filter cloth 3 on both sides of the filter plate 1 is clamped and connected to the filter chambers on both sides of the filter plate 1.
  • the sealing surface 16 of the frame of the matching plate 2 protrudes by 2-3mm (greater than the thickness of the surrounding rubber-lined filter cloth 3)
  • the filter plate handle is symmetrically installed on the middle and upper parts of the two sides of the filter plate 1 and its matching plate 2 (installed above the center of gravity of the filter plate 1).
  • the existing pressing diaphragm is added.
  • the filter plate support handle supports the filter plate 1 and is placed on the guide rail on the main beam of the filter press.
  • the double parallel feed holes 11, dark outflow holes 20, and multi-function holes 22 of each filter plate 1 and its matching plate 2 are respectively connected to form a closed double total feed channel, a total liquid outlet channel, and a multi-functional general channel.
  • the feed shunt hole 12, the liquid outlet confluence hole 19, and the water or gas shunt hole 23 are respectively connected to the total feed channel, the total liquid outlet channel, the multifunctional general channel and the filter chamber.
  • the two-hole parallel feeding is carried out from the fixed thrust plate of the machine head in one direction, and a hard pipe is used for connection;
  • the direction of the thrust plate and the direction of the mobile pressing plate at the tail are fed in parallel, and the feeding hole at the end of the pressing plate is connected by a mobile high-pressure hose or a movable joint hard pipe.
  • the low-pressure static filtration process of the double-feed box filter press is as follows: pressurized by the feed pump, the material is shunted to the filter chamber (one of the two filter cloths 3) through the double-feed main channel (including the double-parallel feed holes 11).
  • the particles in the material retained by the filter cloth 3 form a filter cake in the filter chamber, and the filtrate passes through the filter cloth 3 from the filter chamber (between the filter plate 1, the plate 2 and the filter cloth 3), and the liquid outlet hole 20 Outflow, pull open the filter plate to realize gravity unloading of cake.
  • the single complete operation cycle of the filter press is as follows: compression of filter plate 1 and its matching plate 2, feeding and filtration, liquid contact with flaps, pressing and dehydration + backflushing materials, washing and purification, drying and purification, pulling and unloading Cake, cleaning filter cloth 3; through the PLC control system, a single operation cycle is automatically completed with one key; intermittent reciprocating cycle work to achieve solid-liquid separation of bulk materials (suspension).
  • the multi-function hole 22 is the water or air inlet for backflushing materials, washing purification, drying and purification (rotational use); Blow the residual material in the double-parallel feeding holes 11 (including the double-feeding general channel) of each filter chamber and blow it back to the stirring place to avoid the slurry affecting the purity of the filter cake; for washing and purification, the water pump removes the washing liquid from The multifunctional hole 22 enters the filter chamber, and the washing liquid is injected into the filter cake to remove the soluble impurities in the filter cake, or to recover the valuable mother liquor retained in the filter cake; after drying and purification, high-pressure air enters the filter chamber from the multifunctional hole 22, Air flows through the filter cake to dry the remaining washing liquid in the cracks of the filter cake particles to reduce the moisture content of the filter cake and improve the purity of the filter cake and the recovery rate of the mother liquor; compared with the diaphragm filter press, the moisture content of the filter cake is reduced by 3- 5%.
  • the dual-feed box filter press of the present invention after repeated experiments, has a dual-feed filter plate 1, a dual-feed matching plate 2, and dual-hole parallel feeding is fast and uniform, the thickness of the filter cake is consistent in dry and wet, and the filter area and filter
  • the effective volume of the chamber is large, the sealing performance of the filter cloth 3 is good, the cloth clamp 4 is easy to disassemble and assemble, the lip seal ring 5 of the hole end is automatically sealed, and the washing, blowing and drying are multi-functional; the beneficial effect is that the double-hole parallel feeding improves The filter effect and production efficiency are improved.
  • the lip seal on the end face of each inlet and outlet eliminates environmental pollution on site.
  • the surrounding rubber-lined filter cloth 3 enhances the sealing performance of the filter chamber. It comprehensively solves the long-standing and difficult problems of box filter presses, which is the development trend of high-efficiency automatic filter presses.

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

Disclosed are a dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and a dual-feed box-type filter press. The dual-feed filter chamber comprises a dual-feed filter plate, a dual-passing distribution plate, peripheral rubber-lined filtration fabric, a fabric distributor, and an opening-end lip seal. The key point of the innovative scheme lies in innovating existing single-opening parallel feeding and developing same into dual-hole parallel feeding. Four corners of the dual-feed filter plate and the dual-passing distribution plate are equipped with lugs for providing various functional holes; the filter plate is provided with two parallel feed openings and an undercurrent discharge opening; the distribution plate is provided with multifunctional holes for back blowing material, washing and purification, and blowing and drying purification; and comprehensive improvements are made to other assemblies. The dual-feed box-type filter press uses the dual-feed filter chamber. The dual feeding comprises a unidirectional dual-opening parallel-feed mode and a bidirectional dual-opening parallel feed mode. Material passes through a dual parallel-feed general channel and is distributed to various filter chambers, such that fast and uniform feeding into each filter chamber is achieved, which comprehensively solves a variety of technical problems such as slow and insufficiently uniform single-opening parallel feeding, and produces obvious effects.

Description

双孔并联进料厢式主副板组合滤室及双进料厢式压滤机Double-hole parallel-feeding box-type main and auxiliary plate combined filter chamber and double-feeding box-type filter press 技术领域technical field
    本发明属于厢式压滤机(专利分类号B01D25/12)技术领域,涉及一种厢式并联滤室。The invention belongs to the technical field of box-type filter press (patent classification number B01D25/12), and relates to a box-type parallel filter chamber.
背景技术Background technique
压滤机,是一种间歇性操作的多滤室加压过滤设备;厢式压滤机,是由多块厢式滤板、滤布和配板相间排列构成滤室的过滤设备;主要由机架、压紧机构、厢式过滤机构、拉板机构、洗布机构、接液翻板机构、液压驱动机构、PLC程控系统等部分组成;适用于各种悬浮液的固液分离。A filter press is a multi-chamber pressurized filtration equipment operating intermittently; a chamber filter press is a filter device that consists of multiple chamber filter plates, filter cloths and matching plates arranged alternately to form a filter chamber; it is mainly composed of It is composed of frame, pressing mechanism, box filter mechanism, pulling plate mechanism, cloth washing mechanism, liquid-contacting flap mechanism, hydraulic drive mechanism, PLC program control system, etc. It is suitable for solid-liquid separation of various suspensions.
厢式过滤机构,是压滤机的核心机构,主要多个厢形组合滤室、首尾防腐滤板、滤板支撑拉手、各进出功能管路组成;厢形组合滤室是厢式过滤机构的关键部件,包括厢式滤板(主板)、配板(副板)、滤布、进料孔夹布器、各种功能孔端密封圈等。配板无进料分流孔,与滤板配套构成厢形组合滤室主体;滤布包覆着滤板用作过滤介质和密封相邻配板边框密封面;夹布器采用螺纹拧紧方式固定进料孔口的滤布;孔端密封圈常用O型密封圈。The box-type filter mechanism is the core mechanism of the filter press. It is mainly composed of multiple box-shaped combined filter chambers, front and rear anti-corrosion filter plates, filter plate support handles, and various inlet and outlet functional pipelines; the box-shaped combined filter room is the main component of the box-type filter mechanism Key components, including box filter plate (main board), matching plate (auxiliary plate), filter cloth, feed hole cloth clamp, various functional hole end seals, etc. The distribution plate has no feed distribution hole, and it is matched with the filter plate to form the main body of the box-shaped combined filter chamber; the filter cloth is used to cover the filter plate and is used as the filter medium and seals the sealing surface of the adjacent distribution plate frame; the cloth clamp is fixed by screwing. The filter cloth of the material hole; the hole end sealing ring is usually an O-type sealing ring.
压滤机的进料方式多为串联进料,即各滤室串联——进料孔设置在滤板的空腔部,进料孔贯通各滤室(串联各滤室),如滤板中部或中上部设进料孔,影响过滤面积和滤室有效容积;并联进料是一种全新的比较高效的进料方式,进料孔设置在滤板的非空腔部,进料孔不贯通各滤室(并联各滤室),如滤板左上角或右上角设进料孔,各滤板及其配板的进料孔联通成封闭式总进料通道,设置进料分流孔连通进料总通道和滤室。因为压滤机是一种间歇性操作的设备,进料快慢影响间歇时间和生产效率;因为压滤机是多滤室加压的设备,各滤室进料是否均匀,后端是否存在压力损失,影响滤饼厚薄干湿和整体过滤效果。The feeding method of the filter press is mostly series feeding, that is, each filter chamber is connected in series - the feeding hole is set in the cavity of the filter plate, and the feeding hole passes through each filter chamber (each filter chamber in series), such as the middle of the filter plate. Or set feeding holes in the middle and upper parts, which affects the filtering area and the effective volume of the filter chamber; parallel feeding is a new and more efficient feeding method, the feeding holes are set in the non-cavity part of the filter plate, and the feeding holes do not pass through Each filter chamber (parallel of each filter chamber), such as the upper left corner or upper right corner of the filter plate, is provided with a feed hole, the feed holes of each filter plate and its matching plate are connected to form a closed general feed channel, and the feed shunt holes are set to communicate with the inlet. Material channel and filter chamber. Because the filter press is an intermittent operation equipment, the feeding speed affects the intermittent time and production efficiency; because the filter press is a multi-chamber pressurized device, whether the feeding of each filter chamber is uniform, and whether there is pressure loss at the back end , affecting the thickness of the filter cake and the overall filtration effect.
技术问题technical problem
现有的厢形组合滤室,存在以下多种技术问题:1、进料方式为单孔并联进料,后端存在压力损失,多滤室进料较慢且不够均匀,各滤室滤饼厚薄干湿不一,影响生产效率和过滤效果,是一个老大难问题;2、进料孔端面密封圈为O型密封圈,高压状态密封性较差且易失效,因喷浆污染现场环境、并影响产品类滤液的纯净度;3、利用滤布密封滤板及其配板的边框密封面,滤室密封不严;4、夹布器为螺纹拧紧方式,夹布器螺纹易腐蚀失效卡死,拆装困难。The existing box-shaped combined filter chambers have the following technical problems: 1. The feeding method is single-hole parallel feeding, and there is a pressure loss at the back end. The thickness of dry and wet is different, which affects the production efficiency and filtration effect. And affect the purity of the product filtrate; 3. Use filter cloth to seal the frame sealing surface of the filter plate and its matching plate, and the filter chamber is not tightly sealed; 4. The cloth clamp is screwed, and the thread of the cloth clamp is easily corroded. Difficult to disassemble.
技术解决方案technical solutions
本发明的目的是克服现有厢形组合滤室的多种缺陷,综合解决单孔并联进料较慢且不够均匀、O型密封圈高压状态密封性较差且易失效、滤布密封性能差、螺纹拧紧式夹布器拆装困难等多种技术难题,提供一种双孔并联进料厢式主副板组合滤室及双进料厢式压滤机;双孔——指单向或双向双进料孔,主副板——指滤板及其配套板。The purpose of the invention is to overcome various defects of the existing box-shaped combined filter chamber, and comprehensively solve the problems that the single-hole parallel feeding is slow and not uniform, the O-ring seal has poor sealing performance under high pressure and is easy to fail, and the sealing performance of the filter cloth is poor. , the difficulty of disassembling and assembling the screw-tightening cloth clamp and other technical problems, provide a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber and a double-feeding box-type filter press; Two-way double feed holes, main and auxiliary plate - refers to the filter plate and its supporting plate.
本发明解决现有技术问题所采用的创新技术方案是:一种双孔并联进料厢式主副板组合滤室(以下简称:双进料滤室),总体技术方案的要点是:创新的总体构造与现有技术相比,其具有突出的实质性特点在于,将现有的单孔并联进料方式创新为双孔并联进料方式、将现有的进料孔端面O型密封圈改进为唇形密封圈、将现有的普通滤布改进为周边刷胶滤布、将现有的夹布器螺纹拧紧方式改进为密封圈压紧方式;从而,全面综合解决了单孔并联进料较慢且不够均匀、O型密封圈高压状态密封性较差且易失效、滤布密封性能差、螺纹拧紧式夹布器拆装困难等多种技术难题。The innovative technical scheme adopted by the present invention to solve the problems of the prior art is: a double-hole parallel feeding box-type main and auxiliary plate combined filter chamber (hereinafter referred to as: double-feeding filter chamber). The main points of the overall technical scheme are: innovative Compared with the existing technology, the overall structure has outstanding substantive features in that the existing single-hole parallel feeding method is innovated into a double-hole parallel feeding method, and the existing O-shaped sealing ring on the end face of the feeding hole is improved. It is a lip-shaped sealing ring, the existing ordinary filter cloth is improved into a peripheral brushed filter cloth, and the existing cloth clamp thread tightening method is improved into a sealing ring compression method; thus, the single-hole parallel feeding is comprehensively solved. It is slow and not uniform enough, the O-ring seal has poor sealing performance under high pressure and is easy to fail, the sealing performance of the filter cloth is poor, and the threaded cloth clamp is difficult to disassemble and assemble and other technical problems.
该双进料滤室具体设计方案是:主要由双进料滤板、双过料配板、周边衬胶滤布、夹布分料器、孔端唇形密封圈等零部件组成;双进料滤板,为外跨耳双孔并联进料厢式滤板,双面结构对称,四周设置边框密封面,左右上角设置低于边框密封面的单室进料孔端平台,四角外跨耳设置不同功能孔,其中左右上角及跨耳孔为并联进料孔和进料分流孔+单室进料孔、左下角及跨耳孔为暗流出液孔和出液汇流孔+出液小孔,右下角跨耳孔为多功能孔;双过料配板(物料绕过、不进料),是部分结构与滤板相同的配套板(无进料分流孔与出液汇流孔),四角外跨耳具有部分与滤板相同的不同功能孔,其中左右上角跨耳孔为并联进料孔,左下角孔为暗流出液孔,右下角孔为多功能孔和水或气分流孔+分流小孔;周边衬胶滤布,是与边框密封面相应的周边高温硫化衬胶滤布,具有与滤板单室进料孔相应的进料孔;夹布分料器,为密封圈压紧式夹布分料器;进料孔端面唇形密封圈,为高压唇形自动密封圈。The specific design scheme of the double-feed filter chamber is: It is mainly composed of double-feed filter plates, double-feed matching plates, peripheral rubber-lined filter cloths, cloth distributors, hole end lip seals and other components; The material filter plate is a double-hole parallel feeding box-type filter plate with outer span ears. The double-sided structure is symmetrical, and the frame sealing surface is set around it. The ears are provided with different functional holes, among which the upper left corner and the cross ear holes are parallel feeding holes and feed distribution holes + single-chamber feeding holes, and the lower left corner and cross ear holes are dark outflow holes and outlet confluence holes + outlet small holes , the cross-ear hole in the lower right corner is a multi-function hole; the double-feeding plate (material bypassing, no feeding) is a supporting plate with the same structure as the filter plate (no feed distribution hole and outlet confluence hole), and the four corners are outside. The cross-ear has some of the same different functional holes as the filter plate. The cross-ear hole in the upper left corner is a parallel feed hole, the lower left hole is a dark outflow hole, and the lower right hole is a multi-functional hole and a water or gas split hole + small split. The peripheral rubber-lined filter cloth is the peripheral high-temperature vulcanized rubber-lined filter cloth corresponding to the sealing surface of the frame, and has a feeding hole corresponding to the single-chamber feeding hole of the filter plate; the cloth distributor is a sealing ring pressing type. Cloth-clipping distributor; lip-shaped sealing ring on the end face of the feeding hole, which is a high-pressure lip-shaped automatic sealing ring.
主要零部件的连接关系是:为方便说明,外加与本部件密切相关的滤板支撑拉手;周边衬胶滤布披挂在双进料滤板两侧,夹布分料器安装在滤板单室进料孔上并夹紧滤板两侧的滤布,唇形密封圈安装在双过料配板的孔端密封槽中,滤板拉手对称安装在滤板及其配板两边的中上部(装在滤板重心上方),滤板支撑拉手支撑滤板及其配板安放在压滤机主梁上的导轨上,多块厢式滤板、滤布和配板相间排列构成滤室,各滤板及其配板的三种双并联进料孔、暗流出液孔、多功能孔分别联通成三种封闭式双总进料通道、总出液通道、多功能总通道,三种进料分流孔、出液汇流孔、水或气分流孔分别连通三种进料总通道、总出液通道、多功能总通道和滤室。The connection relationship of the main parts is: for the convenience of description, the filter plate support handle closely related to this part is added; the peripheral rubber-lined filter cloth is hung on both sides of the double-feed filter plate, and the clip cloth distributor is installed in the single chamber of the filter plate. The filter cloth on both sides of the filter plate is clamped on the feed hole, the lip seal is installed in the hole end sealing groove of the double-pass material distribution plate, and the filter plate handle is symmetrically installed on the middle and upper parts of the filter plate and the two sides of the distribution plate ( Installed above the center of gravity of the filter plate), the filter plate support handle supports the filter plate and its matching plate on the guide rail on the main beam of the filter press. Multiple box filter plates, filter cloths and matching plates are arranged alternately to form a filter room. The three kinds of double-parallel feed holes, dark outflow holes and multi-function holes of the filter plate and its matching plate are respectively connected to form three kinds of closed double general feeding channels, general liquid outlet channels, and multi-functional general channels, and three kinds of feeding materials. The shunt hole, the liquid outlet confluence hole, and the water or gas shunt hole are respectively connected with three kinds of feed general channels, general liquid outlet channels, multifunctional general channels and filter chambers.
双孔并联进料原理是:因为双进料滤板具有双并联进料孔、进料分流孔、滤框密封面,双过料配板具有孔端密封槽;双并联进料孔位于滤板左右上角非空腔部(串联进料孔位于滤板中部空腔部),各进出孔(并联进料孔、暗流出液孔、多功能孔)的端面平齐边框密封面,相邻滤板及其配板的各进出孔的端面分别使用橡胶密封圈密封;多块相邻双进料滤板及其配板的凹部构成一组并联进料滤室,多块滤板的并联进料孔连接成封闭式滤室进料总通道,各滤板的进料分流孔连通进料总通道和滤室。物料通过滤室双进料总通道,同时分流到各滤室(多室并进),使各滤室进料压力均衡、进料均匀、进料与出液更快、从而提高过滤效果和生产效率。单向双孔并联进料,是从机头固定式止推板单方向双孔并联进料;双向双孔并联进料,是双孔分别从机头固定式止推板方向和机尾移动式压紧板方向并联进料。The principle of double-hole parallel feeding is: because the double-feeding filter plate has double-parallel feeding holes, feed distribution holes, and filter frame sealing surfaces, and the double-feeding distribution plate has hole-end sealing grooves; the double-parallel feeding holes are located in the filter plate. The non-cavity part of the upper left and right corners (the series feed hole is located in the cavity part of the middle of the filter plate), the end face of each inlet and outlet hole (parallel feed hole, dark outflow hole, multi-function hole) is flush with the sealing surface of the frame, and the adjacent filter The end faces of the inlet and outlet holes of the plate and its matching plate are respectively sealed with rubber sealing rings; the concave parts of multiple adjacent double-feed filter plates and their matching plates constitute a group of parallel feeding filter chambers, and the parallel feeding of multiple filter plates The holes are connected to form the general feed channel of the closed filter chamber, and the feed distribution holes of each filter plate are connected to the general feed channel and the filter chamber. The material passes through the double feed channel of the filter chamber, and is divided into each filter chamber at the same time (multi-chamber parallel), so that the feeding pressure of each filter chamber is balanced, the feeding is uniform, and the feeding and discharging are faster, thereby improving the filtering effect and production efficiency. . One-way double-hole parallel feeding is the one-way double-hole parallel feeding from the fixed thrust plate at the head; two-way double-hole parallel feeding is the double-hole moving from the direction of the fixed thrust plate at the head and the tail respectively. The direction of the pressing plate is parallel feeding.
双进料滤室基本工作原理是:由供料泵加压将物料通过双进料总通道、从滤板上的进料分流孔及夹布分料器并联输入滤室(两块滤布之间),进行低压静态过滤,滤布截留物料中的颗粒在滤室中形成滤饼,滤液穿过滤布从滤室(滤板配板与滤布之间)的滤板上出液汇流孔流出;高压水或气通过配板上的多功能水或气分流孔输入滤室,先后进行反吹物料、洗涤净化、吹干纯化;拉开滤板及其配板实现重力卸饼。The basic working principle of the double-feed filter chamber is as follows: the material is pressurized by the feed pump to input the material into the filter chamber in parallel through the double-feed main channel, the feed diverter hole on the filter plate, and the sandwiched distributor. During low pressure static filtration, the particles in the material retained by the filter cloth form a filter cake in the filter chamber, and the filtrate passes through the filter cloth and flows out from the outlet confluence hole on the filter plate of the filter chamber (between the filter plate and the filter cloth). ; High-pressure water or gas is fed into the filter chamber through the multi-functional water or gas distribution holes on the distribution plate, and the materials are backflushed, washed and purified, and dried and purified; the filter plate and its distribution plate are pulled apart to realize gravity unloading.
唇形密封圈自动密封原理是:唇形密封圈具有唇形密封面(包括唇口、唇边),唇形密封圈的密封是通过其唇口在高压流体的作用下变形,使唇边紧贴进料孔端面密封面而实现的;具有自动密封、自动补偿功能,液压力越高,唇边与密封面贴得就越紧(能随压力的增大自动地提高密封程度),密封唇边磨损后,具有一定自动补偿的能力。The automatic sealing principle of the lip seal is: the lip seal has a lip seal surface (including lip and lip), and the seal of the lip seal is deformed by the lip under the action of high-pressure fluid, so that the lip is tight. It is realized by sticking to the sealing surface of the end face of the feed hole; it has the functions of automatic sealing and automatic compensation. After the edge is worn, it has a certain ability to automatically compensate.
本发明还提供一种双进料厢式压滤机,该双进料厢式压滤机使用本发明提供的双孔并联进料厢式主副板组合滤室。该双进料厢式压滤机,主要由机架、压紧机构、双孔并联进料过滤机构(包括本发明并联滤室)、拉板机构、洗布机构、接液翻板机构、液压驱动机构、PLC程控系统等部分组成。所述的双进料,包括单向双孔并联进料、双向双孔并联进料方式;单向双孔并联进料,是从机头固定式止推板单方向双孔并联进料;双向双孔并联进料,是双孔分别从机头固定式止推板方向和机尾移动式压紧板方向并联进料。The present invention also provides a double-feeding box-type filter press, which uses the dual-hole parallel-feeding box-type main and auxiliary plate combined filter chambers provided by the present invention. The double-feed box filter press is mainly composed of a frame, a pressing mechanism, a double-hole parallel feeding filter mechanism (including the parallel filter chamber of the present invention), a pulling plate mechanism, a cloth washing mechanism, a liquid-contacting flap mechanism, a hydraulic pressure Drive mechanism, PLC program control system and other parts. The double feeding includes one-way double-hole parallel feeding and two-way double-hole parallel feeding; one-way double-hole parallel feeding is unidirectional double-hole parallel feeding from the fixed thrust plate of the machine head; two-way double-hole parallel feeding; Double-hole parallel feeding is the parallel feeding of double-holes from the direction of the fixed thrust plate at the head and the direction of the movable pressing plate at the tail.
有益效果beneficial effect
本发明提供的一种双孔并联进料厢式主副板组合滤室以及双进料厢式压滤机,显著的进步是具有双孔并联进料又快又均匀、过滤面积和滤室有效容积较大、各进出孔端面自动密封、滤布密封性能好、夹布器拆装方便的优点;有益效果是双孔并联进料提高了过滤效果和生产效率,进料孔端面唇形密封消除了现场环境污染,周边衬胶滤布增强了滤室密封性能,压紧式夹布分料器提高了拆装工作效率,全面综合解决了现有厢形组合滤室的老大难问题,填补了我国双向双孔并联进料厢式压滤机的空白。The invention provides a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber and a dual-feeding box-type filter press. The significant improvement is that the dual-hole parallel feeding is fast and uniform, and the filter area and filter chamber are effective. It has the advantages of large volume, automatic sealing of the end faces of each inlet and outlet, good sealing performance of filter cloth, and convenient disassembly and assembly of the cloth clamp; the beneficial effect is that the double-hole parallel feeding improves the filtering effect and production efficiency, and the lip seal on the end face of the feeding hole is eliminated. The environmental pollution on site is avoided, the surrounding rubber-lined filter cloth enhances the sealing performance of the filter chamber, and the press-type cloth-clipping distributor improves the efficiency of disassembly and assembly, comprehensively solves the long-standing problem of the existing box-shaped combined filter chamber, and fills the gap. The blank of two-way double-hole parallel feeding box filter press in my country.
附图说明Description of drawings
图1为本发明双孔并联进料厢式主副板组合滤室的双进料滤板示意图。Fig. 1 is a schematic diagram of the dual-feed filter plate of the dual-hole parallel-feed box-type main and auxiliary plate combined filter chamber of the present invention.
图2为本发明双孔并联进料厢式主副板组合滤室的双过料配板示意图。Fig. 2 is a schematic diagram of the double-pass material distribution plate of the dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber of the present invention.
图3为本发明双孔并联进料厢式主副板组合滤室组装示意图。Fig. 3 is a schematic diagram of the assembly of the dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber of the present invention.
附图标记:1-双进料滤板,2-双过料配板,3-周边衬胶滤布, 4-夹布分料器,5-孔端唇形密封圈,11-并联进料孔(上跨耳孔),12-进料分流孔,13-单室进料孔,14-过滤网点15-滤板承压台(兼滤布支撑), 16-边框密封面(滤框密封面),17-单室进料孔端平台,18-出液小孔,19-出液汇流孔,20-暗流出液孔(左下跨耳孔),21-孔端密封槽,22-多功能孔(右下跨耳孔),23-水或气分流孔,24-分流小孔。Reference numerals: 1-Double feed filter plate, 2-Double feed distribution plate, 3-Peripheral rubber-lined filter cloth, 4-Cloth cloth distributor, 5-Hole end lip seal, 11-Parallel feeding Hole (upper cross ear hole), 12-feed distribution hole, 13-single-chamber feed hole, 14-filter mesh point, 15-filter plate pressure platform (also supported by filter cloth), 16-frame sealing surface (filter frame sealing surface) ), 17-single-chamber feed hole end platform, 18- liquid outlet hole, 19- liquid outlet confluence hole, 20- dark outflow liquid hole (left lower cross-ear hole), 21- hole end sealing groove, 22- multi-function hole (lower right across the ear hole), 23- water or air shunt hole, 24- shunt hole.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
一种双孔并联进料厢式主副板组合滤室,主要由双进料滤板1、双过料配板2、周边衬胶滤布3、夹布分料器4、孔端唇形密封圈5等零部件组成;创新的总体实施方案要点是:将现有的单孔并联进料方式创新为双孔并联进料方式、将现有的各进出孔端面O型密封圈改进为唇形密封圈5、将现有的普通滤布改进为周边衬胶滤布3、将现有的夹布器螺纹拧紧方式改进为密封圈压紧方式;具体实施方案详细说明如下。A dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber is mainly composed of a double-feed filter plate 1, a double-feed distribution plate 2, a peripheral rubber-lined filter cloth 3, a cloth-clipping distributor 4, a hole end lip It is composed of sealing ring 5 and other components; the main points of the innovative overall implementation plan are: innovating the existing single-hole parallel feeding method into a double-hole parallel feeding method, and improving the existing O-ring on the end face of each inlet and outlet into a lip 5. The existing ordinary filter cloth is improved into a peripheral rubber-lined filter cloth 3, and the existing cloth clamp thread tightening method is improved into a sealing ring compression method; the specific embodiments are described in detail as follows.
[根据细则91更正 15.03.2022] 
所述的双过料配板2,是部分结构与滤板1相同的配套板,主要由双并联进料孔(上跨耳孔)11、过滤网点14、滤板承压台(兼滤布支撑)15、边框密封面16、暗流出液孔(左下跨耳孔)20、孔端密封槽21、多功能孔(右下跨耳孔)22、水或气分流孔23、分流小孔24等结构组成;采用聚丙烯材料。配板2与滤板1的相对应的并联进料孔11、过滤网点14、滤板承压台15、边框密封面16、暗流出液孔20的结构和位置分别相同;孔端密封槽21,包括并联进料孔11、暗流出液孔20、多功能孔22三种功能孔的端面密封槽,分别位于相应功能孔端,为唇形密封圈21相应的凹形镶嵌槽;配板2的多功能孔22、水或气分流孔23、分流小孔24与滤板1的暗流出液孔20、出液汇流孔19、出液小孔18的结构左右对称相同,位于配板2右下角跨耳,用于先后输入高压水或气进行反吹物料、洗涤净化、吹干纯化。双过料配板2无进料分流孔12与出液汇流孔19,物料只是绕过而不从配板2进入滤室;用于与夹着滤布3的双进料滤板1配套,相邻双进料滤板1及其配板2的板芯凹部构成厢形滤室,配板2与滤布3之间承载物料与滤饼。
[Corrected 15.03.2022 under Rule 91]
The double-pass material distribution plate 2 is a matching plate with the same part of the structure as the filter plate 1. It is mainly composed of double-parallel feeding holes (upper cross ear holes) 11, filter mesh points 14, and filter plate pressure platform (also supported by filter cloth). ) 15. Frame sealing surface 16, dark outflow hole (left lower cross ear hole) 20, hole end sealing groove 21, multi-function hole (right lower right cross ear hole) 22, water or gas shunt hole 23, shunt small hole 24 and other structures ; Made of polypropylene. The structure and position of the corresponding parallel feeding holes 11, filter mesh points 14, filter plate pressure platform 15, frame sealing surface 16, and dark outflow holes 20 of the matching plate 2 and the filter plate 1 are respectively the same; the hole end sealing groove 21 , including the end face sealing grooves of the three functional holes of the parallel feed hole 11, the dark outflow hole 20 and the multifunctional hole 22, which are respectively located at the ends of the corresponding functional holes and are the corresponding concave mosaic grooves of the lip seal ring 21; the matching plate 2 The multifunctional holes 22, water or gas distribution holes 23, and small distribution holes 24 are symmetrical to the left and right of the dark outflow holes 20, outflow confluence holes 19, and small outflow holes 18 of the filter plate 1, and are located on the right side of the distribution plate 2. The lower corner is across the ear, which is used to successively input high-pressure water or gas for backflushing, washing and purifying, and drying and purifying. The double-feed distribution plate 2 has no feed distribution holes 12 and outlet confluence holes 19, and the material just bypasses and does not enter the filter chamber from the distribution plate 2; it is used to match the double-feed filter plate 1 sandwiching the filter cloth 3, The concave parts of the adjacent double-feed filter plates 1 and their matching plates 2 constitute a box-shaped filter chamber, and materials and filter cakes are carried between the matching plates 2 and the filter cloth 3 .
所述的周边衬胶滤布3,为披挂式周边衬胶滤布3,与滤板1边框密封面16相应的周边经高温橡胶硫化,具有与滤板1单室进料孔13相应的进料孔,用作过滤介质和密封相邻滤板1及其配板2的边框密封面16;周边衬胶增强了滤布3密封性能,披挂式比包覆式装卸更加方便。The peripheral rubber-lined filter cloth 3 is a hanging type peripheral rubber-lined filter cloth 3. The periphery corresponding to the sealing surface 16 of the frame of the filter plate 1 is vulcanized by high-temperature rubber, and has a feed hole corresponding to the single-chamber feeding hole 13 of the filter plate 1. The material hole is used as a filter medium and seals the frame sealing surface 16 of the adjacent filter plate 1 and its matching plate 2; the peripheral rubber lining enhances the sealing performance of the filter cloth 3, and the hanging type is more convenient than the wrapping type.
所述的夹布分料器4,为密封圈压紧式夹布分料器4,与双进料滤板1的单室进料孔13配套,由不锈钢分流式半边主夹、分流式半边配夹、O型密封圈组成,具有进料孔和物料分流瓣;夹布分料器4安装在滤板1单室进料孔13上并夹紧滤板1两侧的滤布3、并连通滤板1两侧的滤室,物料最终通过滤板1上的夹布分料器4的进料孔和物料分流瓣输入滤室(配板2与滤布3之间);压紧式夹布分料器4,具有夹布与分料两种功能,比螺纹拧紧式拆装更加方便,从而提高生产效率。The described clipping distributor 4 is a sealing ring pressing type clipping distributor 4, which is matched with the single-chamber feeding hole 13 of the double-feed filter plate 1. It is composed of a matching clip and an O-ring seal, with a feeding hole and a material splitting valve; the clipping distributor 4 is installed on the single-chamber feeding hole 13 of the filter plate 1 and clamps the filter cloth 3 on both sides of the filter plate 1, and Connect the filter chambers on both sides of the filter plate 1, and the material finally enters the filter chamber (between the distribution plate 2 and the filter cloth 3) through the feeding hole of the cloth distribution distributor 4 on the filter plate 1 and the material distribution valve (between the distribution plate 2 and the filter cloth 3); The cloth-clipping and distributing device 4 has two functions: cloth-clamping and material-distributing, which is more convenient than screw-tightening disassembly and assembly, thereby improving production efficiency.
所述的孔端唇形密封圈5,包括并联进料孔11、暗流出液孔20、多功能孔22三种功能孔的端面唇形密封圈;是将现有的孔端O型密封圈改进为高压唇形自动密封圈5,具有唇形密封面(包括唇口和唇边)、挤压缓冲槽、密封固定圈、密封凸环、密封圈固定凸台、密封圈接触底面,其唇口在高压流体的作用下变形,使唇边紧贴密封面而实现密封,具有自动密封、自动补偿功能。The hole end lip seal ring 5 includes the end face lip seal ring of three functional holes of the parallel feed hole 11, the dark outflow hole 20 and the multi-function hole 22; It is improved into a high-pressure lip-shaped automatic sealing ring 5, which has a lip-shaped sealing surface (including lip and lip edge), a squeeze buffer groove, a sealing ring, a sealing convex ring, a sealing ring fixing boss, and the sealing ring contacts the bottom surface, and its lip The mouth is deformed under the action of high-pressure fluid, so that the lip edge is close to the sealing surface to achieve sealing, and it has the functions of automatic sealing and automatic compensation.
本发明提供的双孔并联进料厢式主副板组合滤室,具有双孔并联进料又快又均匀、过滤面积和滤室有效容积较大、压力孔端面自动密封、周边衬胶滤布3密封性能好、压紧式夹布分料器4拆装方便的优点;全面综合解决了单孔并联进料较慢且不够均匀、O型密封圈高压状态密封性较差且易失效、普通滤布密封性能差、螺纹拧紧式夹布器拆装困难等多种技术难题,取得了显著的综合技术效果。The double-hole parallel feeding box-type main and auxiliary plate combined filter chamber provided by the invention has the advantages of fast and uniform double-hole parallel feeding, large filtering area and effective volume of the filter chamber, automatic sealing of the pressure hole end face, and rubber-lined filter cloth on the periphery. 3. The advantages of good sealing performance and convenient disassembly and assembly of the press-type clamping and distributor 4. Comprehensively solve the problem that the single-hole parallel feeding is slow and not uniform enough, the O-ring seal has poor sealing performance under high pressure and is easy to fail, and the common The poor sealing performance of the filter cloth and the difficulty in disassembling and assembling the screw-on cloth clamp have achieved remarkable comprehensive technical effects.
本发明的实施方式Embodiments of the present invention
一种双孔并联进料厢式主副板组合滤室的双进料滤板1(简称:双进料滤板),创新的总体实施方案要点是:将现有的单孔并联进料方式创新为双孔并联进料方式而设置滤板并联进料孔,以提高进料速度并使各滤室进料更加均匀、提高过滤效果和生产效率;滤板1四角外加跨耳安置各种功能孔,以相对减少各种功能孔占用滤板1空腔过滤部的比例、增加滤板1过滤面积滤室有效容积、提高过滤能力和生产效率。A dual-feed filter plate 1 (abbreviation: double-feed filter plate) of a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber, the main point of the innovative overall implementation scheme is: the existing single-hole parallel feeding method The innovation is to set the parallel feeding holes of the filter plates for the double-hole parallel feeding method, so as to improve the feeding speed and make the feeding of each filter chamber more uniform, improve the filtering effect and production efficiency; In order to relatively reduce the proportion of various functional holes occupying the filter part of the filter plate 1 cavity, increase the effective volume of the filter chamber of the filter plate 1 filtration area, and improve the filtration capacity and production efficiency.
[根据细则91更正 15.03.2022] 
具体实施方案是:双进料滤板1,为外跨耳双孔并联进料厢式滤板,双面结构对称,是过滤机构的核心元件,具有双并联进料孔(上跨耳孔)11、进料分流孔12、单室进料孔13、过滤网点14、滤板承压台(兼滤布支撑)15、边框密封面16、单室进料孔端平台17、出液小孔18、出液汇流孔19、暗流出液孔(左下跨耳孔)20、多功能孔(右下跨耳孔)22;采用聚丙烯材料;需要压榨脱水时,则增设现有的压榨隔膜;详细说明如下。
[Corrected 15.03.2022 under Rule 91]
The specific embodiment is as follows: the double feed filter plate 1 is an outer cross-ear double-hole parallel feed box filter plate with a symmetrical double-sided structure, which is the core element of the filter mechanism, and has double parallel feed holes (upper cross-ear holes) 11 , feed distribution hole 12, single-chamber feed hole 13, filter mesh point 14, filter plate pressure platform (also filter cloth support) 15, frame sealing surface 16, single-chamber feed hole end platform 17, liquid outlet small hole 18 , liquid outlet confluence hole 19, dark outflow liquid hole (left lower cross ear hole) 20, multi-function hole (right lower right cross ear hole) 22; polypropylene material is used; when pressing and dehydration are required, the existing pressing diaphragm is added; the details are as follows .
所述的外跨耳,是在滤板1四角外加的与滤板一体式跨耳,与滤板1边框等厚,用于安置各种功能孔;与现有的滤板1两侧加分体式附加板相比,一体式外跨耳结构更简单、性能更可靠,因为滤板1为活动件、且板芯较簿,使用螺钉连接附加板日久可能松动而导致泄露。The outer cross-ears are additional cross-ears integrated with the filter plate 1 at the four corners of the filter plate 1, which are the same thickness as the frame of the filter plate 1, and are used to place various functional holes; Compared with the one-piece add-on plate, the one-piece outer cross ear has a simpler structure and more reliable performance, because the filter plate 1 is a movable part and the plate core is relatively thin, and the use of screws to connect the add-on plate may loosen over time and cause leakage.
所述的并联进料孔11、进料分流孔12、单室进料孔13,位于滤板1左右上角及跨耳;并联进料孔11端面平齐滤框密封面16,共用安装在双过料配板2上的孔端唇形密封圈5,多块相邻的滤板1及配板2的并联进料孔11联通成双封闭式滤室进料总通道;进料分流孔12连通进料总通道、单室进料孔13;单室进料孔13为通孔,用于安装压紧式夹布分料器4,连通滤板两侧的滤室;双孔进料更快更均匀。The parallel feeding hole 11, the feeding splitting hole 12, and the single-chamber feeding hole 13 are located in the upper left corner of the filter plate 1 and the cross ear; the end surface of the parallel feeding hole 11 is flush with the sealing surface 16 of the filter frame, and is installed in The hole end lip seal ring 5 on the double-feed distribution plate 2, the parallel feed holes 11 of the multiple adjacent filter plates 1 and the distribution plate 2 are connected to form a double-closed filter chamber feeding general channel; 12 is connected to the general feeding channel and the single-chamber feeding hole 13; the single-chamber feeding hole 13 is a through hole, which is used to install the press-type clamping cloth distributor 4, and communicates with the filter chambers on both sides of the filter plate; double-hole feeding Faster and more even.
所述的单室进料孔端平台17,位于滤板1左右上角,平台17的平面高于过滤网点14平面、低于边框密封面16,平台17收口处呈缓坡形,用于设置单室进料孔13。The platform 17 at the end of the single-chamber feeding hole is located in the upper left corner of the filter plate 1. The plane of the platform 17 is higher than the plane of the filter mesh point 14 and lower than the frame sealing surface 16. Chamber feed hole 13.
所述的过滤网点14,为盲网式圆麻点,密均布于滤板1空腔部,用于增加滤饼摩擦力并形成渗液导流网路。The filter mesh points 14 are blind mesh-type round pits, which are densely and evenly distributed in the cavity of the filter plate 1, and are used to increase the friction force of the filter cake and form a seepage and diversion network.
所述的滤板承压台15,兼滤布支撑,为小圆台形,均布于滤板1空腔部,用于支撑滤布3并传递压力。The filter plate pressure-bearing table 15, which also serves as a filter cloth support, is in the shape of a small circular truncated cone, and is evenly distributed in the cavity of the filter plate 1 to support the filter cloth 3 and transmit pressure.
所述的边框密封面16,为滤板1四周边的滤框密封平面,与相邻的配板2边框密封面相吻,利用滤布3作密封件,相邻的滤板1、滤布3、配板2压紧后密封滤室。The frame sealing surface 16 is the sealing plane of the filter frame around the filter plate 1, and it kisses the frame sealing surface of the adjacent matching plate 2. The filter cloth 3 is used as a sealing member, and the adjacent filter plate 1 and filter cloth 3 , After the matching plate 2 is pressed, the filter chamber is sealed.
所述的暗流出液孔20、出液汇流孔19、出液小孔18,位于滤板1左下角及跨耳;暗流出液孔20端面平齐滤框密封面16,共用安装在双过料配板2上的孔端唇形密封圈5,多块相邻的滤板1及配板2的暗流出液孔联通成封闭式暗流出液总通道,出液汇流孔19连通暗流出液总通道、出液小孔18及滤室。The dark outflow hole 20, the outflow confluence hole 19, and the small outflow hole 18 are located in the lower left corner of the filter plate 1 and the cross ear; The hole end lip seal ring 5 on the material distribution plate 2, the dark effluent holes of a plurality of adjacent filter plates 1 and the distribution plate 2 are connected to form a closed total dark effluent channel, and the liquid outlet confluence hole 19 is connected to the dark effluent The main channel, the liquid outlet hole 18 and the filter chamber.
所述的滤板上的多功能孔22,是水或气绕过滤板孔,滤室不从此孔进水进气,位于滤板1右下跨耳孔;多块相邻的滤板1及配板2的多功能孔联通成闭式水气总通道。The multi-functional hole 22 on the filter plate is a hole for water or air around the filter plate. The filter chamber does not enter water and air from this hole, and is located at the lower right of the filter plate 1 across the ear hole; a plurality of adjacent filter plates 1 and matching plates 2 The multifunctional holes are connected to form a closed water and gas general channel.
本发明提供的一种双孔并联进料厢式主副板组合滤室的双进料滤板1,具有过滤面积和滤室有效容积较大、双孔并联进料又快又均匀、出液较快、功能较多的优点;全面综合解决了单孔并联进料较慢且不够均匀、O型密封圈高压状态密封性较差且易失效、螺纹拧紧式夹布器拆装困难等多种技术难题,取得了显著的技术效果。The invention provides a dual-feed filter plate 1 with a dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber, which has a large filtering area and an effective volume of the filter chamber, the dual-hole parallel feeding is fast and uniform, and the liquid discharge It has the advantages of being faster and having more functions; it comprehensively solves various problems such as slow and uneven single-hole parallel feeding, poor sealing performance of the O-ring under high pressure and easy failure, and difficulty in disassembling and assembling the screw-tight cloth clamp. technical problems, and achieved remarkable technical results.
工业实用性Industrial Applicability
     压滤机是一种滤洗一体化的通用固液分离设备,广泛应用于湿法冶金、黄金脱氰、氧化铝赤泥、钛白粉、锂电池材料、锂盐、白肥、无机盐化工、非金属矿功能产品以及化工、冶金、制药、染料、食品、酿造、陶瓷以及环保等行业。      Filter press is a general-purpose solid-liquid separation equipment integrating filtration and washing. It is widely used in hydrometallurgy, gold decyanation, alumina red mud, titanium dioxide, lithium battery materials, lithium salt, white fertilizer, inorganic salt chemical industry, Non-metallic mineral functional products as well as chemical, metallurgy, pharmaceutical, dye, food, brewing, ceramics and environmental protection industries.
一种双进料厢式压滤机,使用本发明提供的双孔并联进料厢式主副板组合滤室。该双进料厢式压滤机,主要由机架、压紧机构、双进料过滤机构(包括本发明双进料滤室)、拉板机构、洗布机构、接液翻板机构、液压驱动机构、PLC程控系统等部分组成。过滤机构的双进料滤室,是压滤机的核心部件,主要由双进料滤板1、双过料配板2、周边衬胶滤布3、夹布分料器4、孔端唇形密封圈5等零部件组成。本发明与现有技术共有的技术部分,按照我国机械行业现行标准《厢式压滤机和板框压滤机 第1部分:型式与基本参数》《第2部分:技术条件》《第3部分:滤板》JB/T4333-2013制造。A dual-feeding box-type filter press uses the dual-hole parallel-feeding box-type main and auxiliary plate combined filter chamber provided by the present invention. The double-feed box filter press is mainly composed of a frame, a pressing mechanism, a double-feed filter mechanism (including the double-feed filter chamber of the present invention), a pulling plate mechanism, a cloth washing mechanism, a liquid-contacting flap mechanism, a hydraulic pressure Drive mechanism, PLC program control system and other parts. The double-feed filter chamber of the filter mechanism is the core component of the filter press. It mainly consists of a double-feed filter plate 1, a double-feed distribution plate 2, a peripheral rubber-lined filter cloth 3, a clip cloth distributor 4, and a hole end lip. Form sealing ring 5 and other components. The technical part shared by the present invention and the prior art is in accordance with the current standards of my country's machinery industry, "Box Filter Press and Plate and Frame Filter Press Part 1: Type and Basic Parameters", "Part 2: Technical Conditions", "Part 3" : Filter plate "Manufactured by JB/T4333-2013.
双进料滤室的组装:为方便说明,外加与本部件密切相关的滤板支撑拉手;周边衬胶滤布3披挂在双进料滤板1两侧,夹布分料器4安装在滤板1单室进料孔13上、夹紧滤板1两侧的滤布3并连通滤板1两侧的滤室,孔端唇形密封圈5安装在双过料配板2的并联进料孔11、暗流出液孔20、多功能孔22三种功能孔的孔端密封槽21中、比配板2边框密封面16凸出2-3mm (大于周边衬胶滤布3的厚度),滤板拉手对称安装在滤板1及其配板2两边的中上部(装在滤板1重心上方),配板2在总装时与滤板1配套安装。需要压榨脱水时,则增设现有的压榨隔膜。The assembly of the double-feed filter chamber: for the convenience of description, the filter plate support handle closely related to this part is added; On the single-chamber feeding hole 13 of the plate 1, the filter cloth 3 on both sides of the filter plate 1 is clamped and connected to the filter chambers on both sides of the filter plate 1. In the hole end sealing groove 21 of the three functional holes, the material hole 11, the dark outflow hole 20 and the multi-function hole 22, the sealing surface 16 of the frame of the matching plate 2 protrudes by 2-3mm (greater than the thickness of the surrounding rubber-lined filter cloth 3) , the filter plate handle is symmetrically installed on the middle and upper parts of the two sides of the filter plate 1 and its matching plate 2 (installed above the center of gravity of the filter plate 1). When pressing and dehydration are required, the existing pressing diaphragm is added.
双进料滤室的总装:滤板支撑拉手支撑滤板1安放在压滤机主梁上的导轨上,多块双进料滤板1、滤布3和双过料配板2相间排列构成滤室,各滤板1及其配板2的双并联进料孔11、暗流出液孔20、多功能孔22分别联通成封闭式双总进料通道、总出液通道、多功能总通道,进料分流孔12、出液汇流孔19、水或气分流孔23分别连通总进料通道、总出液通道、多功能总通道和滤室。若采用单向双孔并联进料,则从机头固定式止推板单方向双孔并联进料,使用硬管连接;若采用双向双孔并联进料,则双孔分别从机头固定式止推板方向和机尾移动式压紧板方向并联进料,压紧板端进料孔使用移动式高压软管或活动节硬管连接。The general assembly of the double-feed filter chamber: the filter plate support handle supports the filter plate 1 and is placed on the guide rail on the main beam of the filter press. In the filter chamber, the double parallel feed holes 11, dark outflow holes 20, and multi-function holes 22 of each filter plate 1 and its matching plate 2 are respectively connected to form a closed double total feed channel, a total liquid outlet channel, and a multi-functional general channel. , the feed shunt hole 12, the liquid outlet confluence hole 19, and the water or gas shunt hole 23 are respectively connected to the total feed channel, the total liquid outlet channel, the multifunctional general channel and the filter chamber. If one-way double-hole parallel feeding is adopted, the two-hole parallel feeding is carried out from the fixed thrust plate of the machine head in one direction, and a hard pipe is used for connection; The direction of the thrust plate and the direction of the mobile pressing plate at the tail are fed in parallel, and the feeding hole at the end of the pressing plate is connected by a mobile high-pressure hose or a movable joint hard pipe.
该双进料厢式压滤机的低压静态过滤过程为:由供料泵加压将物料通过双进料总通道(包括双并联进料孔11)分流到滤室(两块滤布3之间)、进行低压静态过滤,滤布3截留物料中的颗粒在滤室中形成滤饼,滤液穿过滤布3从滤室(滤板1配板2与滤布3之间)出液孔20流出,拉开滤板实现重力卸饼。该压滤机单个完整作业循环工作过程为:滤板1及其配板2压紧、给料并过滤、翻板接液、压榨脱水+反吹物料、洗涤净化、吹干纯化、拉板卸饼、清洗滤布3;通过PLC控制系统,单个作业循环一键自动完成;间歇性往复循环工作,实现批量物料(悬浮液)的固液分离。The low-pressure static filtration process of the double-feed box filter press is as follows: pressurized by the feed pump, the material is shunted to the filter chamber (one of the two filter cloths 3) through the double-feed main channel (including the double-parallel feed holes 11). During low pressure static filtration, the particles in the material retained by the filter cloth 3 form a filter cake in the filter chamber, and the filtrate passes through the filter cloth 3 from the filter chamber (between the filter plate 1, the plate 2 and the filter cloth 3), and the liquid outlet hole 20 Outflow, pull open the filter plate to realize gravity unloading of cake. The single complete operation cycle of the filter press is as follows: compression of filter plate 1 and its matching plate 2, feeding and filtration, liquid contact with flaps, pressing and dehydration + backflushing materials, washing and purification, drying and purification, pulling and unloading Cake, cleaning filter cloth 3; through the PLC control system, a single operation cycle is automatically completed with one key; intermittent reciprocating cycle work to achieve solid-liquid separation of bulk materials (suspension).
多功能孔22的利用:多功能孔22是反吹物料、洗涤净化、吹干纯化共用(轮换使用)的进水或进气;反吹物料,高压气体从多功能孔22进入滤室,反吹停留在各滤室双并联进料孔11(包括双进料总通道)内的残留物料,将其吹回搅拌处,避免料浆影响滤饼的纯净度;洗涤净化,水泵将洗涤液从多功能孔22进入滤室,洗涤液注入滤饼,以清除滤饼中的可溶性杂质,或回收滤饼中滞留的有价值的母液;吹干纯化,高压空气从多功能孔22进入滤室,空气穿流吹干滤饼颗粒缝中剩余的洗涤液,以降低滤饼的含水率,并提高滤饼的纯净度和母液的回收率;与隔膜压滤机相比滤饼含水率降低3-5%。必要时,多功能总通道还可兼作暗流出液辅助通道,使出液更快。Utilization of the multi-function hole 22: The multi-function hole 22 is the water or air inlet for backflushing materials, washing purification, drying and purification (rotational use); Blow the residual material in the double-parallel feeding holes 11 (including the double-feeding general channel) of each filter chamber and blow it back to the stirring place to avoid the slurry affecting the purity of the filter cake; for washing and purification, the water pump removes the washing liquid from The multifunctional hole 22 enters the filter chamber, and the washing liquid is injected into the filter cake to remove the soluble impurities in the filter cake, or to recover the valuable mother liquor retained in the filter cake; after drying and purification, high-pressure air enters the filter chamber from the multifunctional hole 22, Air flows through the filter cake to dry the remaining washing liquid in the cracks of the filter cake particles to reduce the moisture content of the filter cake and improve the purity of the filter cake and the recovery rate of the mother liquor; compared with the diaphragm filter press, the moisture content of the filter cake is reduced by 3- 5%. When necessary, the multifunctional main channel can also double as an auxiliary channel for dark effluent to make the effluent faster.
序列表自由内容Sequence Listing Free Content
本发明双进料厢式压滤机,经反复实验,具有双进料滤板1、双过料配板2双孔并联进料又快又均匀、滤饼厚薄干湿一致、过滤面积和滤室有效容积较大、滤布3密封性能好、夹布器4拆装方便、孔端唇形密封圈5自动密封、洗涤反吹吹干多功能的优点;有益效果是双孔并联进料提高了过滤效果和生产效率,各进出孔端面唇形密封消除了现场环境污染,周边衬胶滤布3增强了滤室密封性能,压紧式夹布分料器4提高了拆装工作效率,全面综合解决了厢式压滤机的老大难问题,是高效自动压滤机的发展趋势。The dual-feed box filter press of the present invention, after repeated experiments, has a dual-feed filter plate 1, a dual-feed matching plate 2, and dual-hole parallel feeding is fast and uniform, the thickness of the filter cake is consistent in dry and wet, and the filter area and filter The effective volume of the chamber is large, the sealing performance of the filter cloth 3 is good, the cloth clamp 4 is easy to disassemble and assemble, the lip seal ring 5 of the hole end is automatically sealed, and the washing, blowing and drying are multi-functional; the beneficial effect is that the double-hole parallel feeding improves The filter effect and production efficiency are improved. The lip seal on the end face of each inlet and outlet eliminates environmental pollution on site. The surrounding rubber-lined filter cloth 3 enhances the sealing performance of the filter chamber. It comprehensively solves the long-standing and difficult problems of box filter presses, which is the development trend of high-efficiency automatic filter presses.

Claims (5)

  1. [根据细则91更正 15.03.2022] 
    一种双孔并联进料厢式主副板组合滤室,包括双进料滤板、双过料配板、周边衬胶滤布、夹布分料器、孔端唇形密封圈;其特征在于:双进料滤板,为外跨耳双孔并联进料厢式滤板,双面结构对称,四周设置边框密封面,左右上角设置低于边框密封面的单室进料孔端平台,四角外跨耳设置不同功能孔,其中左右上角及跨耳孔为并联进料孔和进料分流孔+单室进料孔、左下角跨耳孔为暗流出液孔和出液汇流孔+出液小孔,右下角跨耳孔为多功能孔;双过料配板,是部分结构与滤板相同的配套板,四角外跨耳具有部分与滤板相同的不同功能孔,其中左右上角跨耳孔为并联进料孔,左下角孔为暗流出液孔,右下角孔为多功能孔和水或气分流孔+分流小孔;周边衬胶滤布披挂在双进料滤板两侧,夹布分料器安装在滤板单室进料孔上并夹紧滤板两侧的滤布,唇形密封圈安装在双过料配板的孔端密封槽中,多块双进料滤板、滤布和配板相间排列构成滤室,各滤板及其配板的三种双并联进料孔、暗流出液孔、多功能孔分别联通成三种封闭式双总进料通道、总出液通道、多功能总通道,三种进料分流孔、出液汇流孔、水或气分流孔分别连通三种进料总通道、总出液通道、多功能总通道和滤室。
    [Corrected 15.03.2022 under Rule 91]
    A dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber, comprising double-feeding filter plates, double-passing material distribution plates, peripheral rubber-lined filter cloths, cloth-clipping distributors, and hole-end lip-shaped sealing rings; It is: the double feed filter plate is a parallel feed box filter plate with two holes across the outer ears. The double-sided structure is symmetrical, the frame sealing surface is set around, and the single-chamber feed hole end platform lower than the frame sealing surface is set at the upper left corner , The four corners of the outer ear are set with different functional holes, of which the upper left corner and the cross ear holes are parallel feed holes and feed distribution holes + single-chamber feed holes, and the lower left corner cross ear holes are dark outflow holes and outlet confluence holes + outlet The liquid small hole, the lower right corner cross-ear hole is a multi-functional hole; the double-feeding plate is a matching plate with the same structure as the filter plate, and the four-corner outer cross-ear has some different functional holes that are the same as the filter plate. The ear holes are parallel feeding holes, the lower left corner hole is a dark outflow hole, and the lower right corner hole is a multi-function hole and a water or gas shunt hole + a shunt hole; the peripheral rubber-lined filter cloth is hung on both sides of the double-feed filter plate, clamped The cloth distributor is installed on the single-chamber feeding hole of the filter plate and clamps the filter cloth on both sides of the filter plate. The lip seal is installed in the hole end sealing groove of the double-feed distribution plate, and there are multiple double-feed filter plates. , filter cloth and distribution plate are arranged alternately to form a filter chamber, and the three kinds of double-parallel feed holes, dark outflow holes and multi-function holes of each filter plate and its distribution plate are respectively connected to form three closed double general feed channels, total The liquid outlet channel, the multifunctional general channel, the three feed distribution holes, the liquid outlet confluence hole, and the water or gas distribution hole are respectively connected to the three feed general channels, the total liquid outlet channel, the multifunctional general channel and the filter chamber.
  2. 根据权利要求1所述的双孔并联进料厢式主副板组合滤室,其特征在于,所述周边衬胶滤布,为披挂式周边衬胶滤布,与双进料滤板的边框密封面相应的周边经高温橡胶硫化,具有与双进料滤板的单室进料孔相应的进料孔。The dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber according to claim 1, wherein the peripheral rubber-lined filter cloth is a hanging type peripheral rubber-lined filter cloth, and the frame of the double-feeding filter plate is The corresponding periphery of the sealing surface is vulcanized by high-temperature rubber, and has feeding holes corresponding to the single-chamber feeding holes of the double-feeding filter plate.
  3. 根据权利要求1所述的双孔并联进料厢式主副板组合滤室,其特征在于,所述夹布分料器,为密封圈压紧式夹布分料器,与双进料滤板的单室进料孔配套,由不锈钢分流式半边主夹、分流式半边配夹、O型密封圈组成,具有进料孔和物料分流瓣。The dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber according to claim 1, characterized in that, the cloth-clipping distributor is a sealing-ring pressing-type clamping-clothing distributor, which is combined with the double-feed filter The single-chamber feeding hole of the plate is composed of a stainless steel split-flow half-side main clip, a split-flow half-side matching clip, and an O-ring seal. It has a feed hole and a material split valve.
  4. 根据权利要求1所述的双孔并联进料厢式主副板组合滤室,其特征在于,所述孔端唇形密封圈,具有包括唇口和唇边唇形密封面、挤压缓冲槽、密封固定圈、密封凸环、密封圈固定凸台、密封圈接触底面,其唇口在高压流体的作用下变形,使唇边紧贴密封面而实现密封,具有自动密封、自动补偿功能。The dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber according to claim 1, wherein the hole end lip-shaped sealing ring has a lip and a lip-shaped lip-shaped sealing surface, a squeeze buffer groove , The sealing ring, the sealing convex ring, the sealing ring fixing boss, and the sealing ring contact the bottom surface, and the lip is deformed under the action of high-pressure fluid, so that the lip edge is close to the sealing surface to achieve sealing, with automatic sealing and automatic compensation functions.
  5. 一种双进料厢式压滤机,包括机架、压紧机构、双进料过滤机构、拉板机构、洗布机构、接液翻板机构、液压驱动机构、PLC程控系统;其特征在于,包括权利要求1-4任一权利要求所述的双孔并联进料厢式主副板组合滤室;所述的双进料,包括单向双孔并联进料、双向双孔并联进料方式。A double-feed box filter press includes a frame, a pressing mechanism, a double-feed filter mechanism, a plate pulling mechanism, a cloth washing mechanism, a liquid-contacting flap mechanism, a hydraulic drive mechanism, and a PLC program control system; it is characterized in that , including the dual-hole parallel feeding box-type main and auxiliary plate combined filter chamber according to any one of claims 1-4; the double-feeding includes unidirectional dual-hole parallel feeding, bidirectional dual-hole parallel feeding Way.
PCT/CN2021/071429 2021-01-13 2021-01-13 Dual-opening parallel-feed box-type filter chamber with combined primary and secondary plates, and dual-feed box-type filter press WO2022151023A1 (en)

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