WO2022149472A1 - Production management apparatus - Google Patents

Production management apparatus Download PDF

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Publication number
WO2022149472A1
WO2022149472A1 PCT/JP2021/047656 JP2021047656W WO2022149472A1 WO 2022149472 A1 WO2022149472 A1 WO 2022149472A1 JP 2021047656 W JP2021047656 W JP 2021047656W WO 2022149472 A1 WO2022149472 A1 WO 2022149472A1
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WO
WIPO (PCT)
Prior art keywords
data
control device
unit
signal
equipment control
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Application number
PCT/JP2021/047656
Other languages
French (fr)
Japanese (ja)
Inventor
徳室 樋口
清孝 石田
洋徳 清水
Original Assignee
株式会社樋口製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社樋口製作所 filed Critical 株式会社樋口製作所
Priority to JP2022573995A priority Critical patent/JPWO2022149472A1/ja
Publication of WO2022149472A1 publication Critical patent/WO2022149472A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/28Arrangements for preventing distortion of, or damage to, presses or parts thereof
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • One embodiment of the present invention relates to a manufacturing control system, a manufacturing control device, a manufacturing control method, and a program.
  • Patent Document 1 describes a management system for managing parts by attaching a code relating to an individual identifier to a part that is a manufactured product.
  • a code containing individual identification information is attached to a part, the code is read at an arbitrary timing, the dimensions of the part are measured, and the dimensional data and the individual identification information are stored in a database in association with each other. By doing so, we manage the manufactured parts.
  • one object of the present invention is to provide stable parts by measuring parts in a timely manner without a significant increase in cost or decrease in productivity in the manufacture and management of parts. I will do it.
  • the manufacturing control device includes a signal output unit that outputs a signal for starting processing of a metal stamped component by a drive device in an equipment control device, individual identification information corresponding to the metal stamped component, and the metal stamped component. From the database associated with the first data that measured the dimensions of, the first data corresponding to the metal stamped parts is acquired, and the determination unit that determines whether or not the first data satisfies the predetermined range, and When the determination unit determines that the first data is not within a predetermined range, the signal output unit outputs a signal for stopping the drive device to the equipment control device.
  • FIG. 1A is a diagram illustrating a configuration of a manufacturing control system 1 according to an embodiment of the present invention.
  • the manufacturing control system 1 is a system for controlling various devices.
  • the manufacturing management system 1 includes a manufacturing management device 100, an equipment control device 200, and a communication terminal 300. In this embodiment, a case where a metal stamped part is manufactured in the equipment control device 200 will be described.
  • the manufacturing control device 100 is an information processing device that aggregates and processes various types of information.
  • the equipment control device 200 and the communication terminal 300 are connected so as to be able to communicate with each other.
  • Dedicated software for operating such as designing and maintaining a program for controlling the equipment control device 200 is installed in the manufacturing control device 100.
  • the manufacturing management device 100 activates the dedicated software and executes various functions for operating the equipment control device 200.
  • the equipment control device 200 is a device that controls an output device according to a predetermined condition (program) according to a signal state of the input device, and is also called a PLC (Programmable Logic Controller).
  • a PLC Programmable Logic Controller
  • FIG. 1A an operation unit 410, a detection unit 420, a measurement unit 430, a press machine 440, and a press peripheral device 460 are shown as input devices.
  • a display unit 470, a laser printing machine 480, and a press machine 440 are described as output devices.
  • the equipment control device 200 can manufacture a metal stamped part by controlling the press machine 440.
  • the detection unit 420, the measurement unit 430, the press machine 440, the press peripheral device 460, and the laser printing machine 480 are referred to as drive devices.
  • the communication terminal 300 executes transmission / reception of various data and transmission / reception of various signals from the manufacturing management device 100.
  • the communication terminal 300 transmits / receives signals and data from the manufacturing control device 100, and transmits / receives signals and data from the equipment control device 200.
  • the communication terminal 300 may be, for example, a smartphone, a tablet, a smart watch, or a personal computer. Further, the communication terminal 300 is not limited to the portable terminal, and may be a stationary terminal.
  • the equipment control device 200 receives a signal from the manufacturing control device 100 to start the operation of the press machine 440, the equipment control device 200 starts the operation of the press machine 440 to manufacture the metal stamped parts.
  • a die is attached to the press machine 440, and a material such as metal (material to be processed) is sandwiched between the dies, and the material is pressed against the surface of the die by vertical movement with a strong force. Process into the same shape as.
  • the equipment control device 200 When the equipment control device 200 detects that the metal press parts have been ejected from the press machine, the equipment control device 200 reads out a code including individual identification information from the table stored in the auxiliary storage unit 230, and the laser printing machine 480 reads the surface of the metal press parts.
  • a code containing individual identification information is attached to.
  • the individual identification information is a character string or a number unique to the metal stamped part, which is used to distinguish the manufactured metal stamped parts from each other.
  • a code obtained by converting individual identification information into a two-dimensional code is attached to a component.
  • the two-dimensional code for example, a QR code (registered trademark) can be used.
  • the individual identification information is not limited to the two-dimensional code, and may be a one-dimensional code. Further, it is preferable that the two-dimensional code is engraved on the part so that the two-dimensional code does not easily disappear.
  • a method for engraving a two-dimensional code a method of scraping the surface of a component by irradiating a laser with a laser printing machine 480 will be described, but the embodiment of the present invention is not limited to this.
  • a method for engraving the two-dimensional code for example, a metal stamped part may be partially oxidized, or electrochemical etching may be used.
  • FIG. 2A shows a state in which a two-dimensional code 501 including individual identification information is attached to the surface of a metal stamped part.
  • FIG. 2A shows a state in which the two-dimensional code 501 is attached to the upper surface of the metal stamped component, but the two-dimensional code 501 may be attached to the side surface or the bottom surface of the metal pressed component. Later, the two-dimensional code 501 may be attached to any position of the metal stamped component as long as the two-dimensional code 501 can be read.
  • the equipment control device 200 measures the dimensions of the metal stamped parts in the measuring unit 430.
  • height, distance, inner diameter, outer diameter, angle, and geometrical tolerance are acquired as dimensional data (also referred to as first data) of the metal stamped part.
  • the dimensional data measured by the measuring unit 430 is associated with the individual identification information and stored in the auxiliary storage unit 230.
  • the equipment control device 200 transmits the individual identification information and the dimensional data to the manufacturing control device 100.
  • the manufacturing control device 100 Upon receiving the individual identification information and the dimensional data, the manufacturing control device 100 stores the individual identification information and the dimensional data in the product management database (hereinafter referred to as the product management DB).
  • the product management database hereinafter referred to as the product management DB
  • the individual identification information and the dimensional data stored in the auxiliary storage unit 230 may be temporarily stored, or may be erased when the dimensions of the next manufactured metal stamped part are measured. Next, when the individual identification information and the dimensional data of the manufactured metal stamped part are associated with each other, the individual identification information and the dimensional data may be rewritten. Further, a plurality of individual identification information and dimensional data may be stored in the auxiliary storage unit 230 for a long period of time.
  • FIG. 2B is an example of dimensional data of a metal stamped part.
  • the vertical axis shows the height of the metal stamped part, and the horizontal axis shows the width of the metal stamped part.
  • FIG. 2B shows the height and inner diameter of the metal stamped part.
  • the dimensional data can be appropriately set according to the shape of the metal stamped part.
  • the dimensional data may be stored in different manufacturing control DBs depending on the type of the metal stamped part.
  • FIG. 3 is an example of a product management DB.
  • height, distance, inner diameter, outer diameter, angle, geometrical tolerance, etc. are stored as dimensional data.
  • the dimensional data is not limited to height, distance, inner diameter, outer diameter, angle, and geometrical tolerance, and may include recess or groove depth, flatness, and the like. Further, the dimensional data may be at least one such as height, distance, inner diameter, outer diameter, angle, geometric tolerance, depth, and flatness.
  • the manufacturing control device 100 reads dimensional data from the product management DB and determines whether or not the metal stamped part is a non-defective product. When the manufacturing control device 100 determines that the dimensional data of the metal stamped part is within a predetermined range, the manufacturing control device 100 determines that the metal stamped part is a non-defective product. Further, when the manufacturing control device 100 determines that the dimensional data of the metal stamped part is not within the predetermined range, the manufacturing control device 100 determines that the metal stamped part is a defective product.
  • the determination result of the dimensional data may be stored in the product management DB.
  • the determination result of the dimensional data is stored in the product management DB, if it is determined that the dimensional data is within the predetermined range, 1 is stored as the determination result in the product management DB, and the dimensional data is within the predetermined range. If not, 0 is stored as a determination result.
  • the manufacturing control device 100 determines that the dimensional data of the metal stamped parts is not within the predetermined range, the manufacturing control device 100 outputs a signal for stopping the drive device to the equipment control device 200.
  • the dimensional data determined not to be within the predetermined range is described as abnormal data.
  • the manufacturing control device 100 reads predetermined dimensional data from the product management DB and executes the analysis of the dimensional data. By analyzing the dimensional data, it is estimated which part of the equipment control device 200, which part of the press machine 440, or which part of the die has an abnormality.
  • the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the like can display the equipment in which the abnormality has occurred, the abnormality data, and the candidate fixed phrases indicating the cause of the abnormality in the dimensional data. , Displayed on the display unit of the communication terminal 300.
  • a user who confirms a candidate fixed phrase that causes an abnormality in dimensional data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment.
  • the control device 200 maintenance of the press machine 440, the mold provided in the press machine 440, the press peripheral device 460, and the like is performed.
  • the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device.
  • the manufacturing control device 100 receives the signal for canceling the signal for stopping the drive device, the manufacturing control device 100 outputs the signal for canceling the signal for stopping the operation of the drive device to the equipment control device 200.
  • the manufacturing control device 100 describes data during operation of the equipment control device 200 (hereinafter, also referred to as operation data (hereinafter, also referred to as second data)) at a predetermined timing while the drive device is operating in the equipment control device 200.
  • operation data refers to the signal of the press machine 440, the signal of the detection unit 420, the signal of the press peripheral device 460, and the attribute data that can be acquired in association with the individual identification information attached to the metal stamped parts.
  • FIG. 4A is a table showing the timing of acquiring operation data in the manufacturing control device 100 and the equipment control device 200 and the contents of the operation data.
  • the operation data is acquired periodically (for example, every second) in the equipment control device 200. Further, the operation data may be acquired in the equipment control device 200 immediately before the metal stamped parts are manufactured.
  • the equipment control device 200 periodically acquires data (or signals) input from the press machine 440, the detection unit 420, and the press peripheral device 460.
  • the operation mode indicates whether the state of the press select switch in the press machine 440 is the sizing mode or the continuous mode.
  • the press clutch indicates whether the state of the press clutch is an on state or an off state.
  • the count represents the number of metal stamped parts produced.
  • the stop factor indicates the presence / absence of detection of the signal from the detection unit 420.
  • the production instruction No. Represents the number of the instruction sheet issued to the manufacturing site. Production instruction No.
  • Different attribute data is set for each. Attribute data refers to mold attributes, equipment attributes, material attributes, worker attributes, and the like.
  • the mold attribute is identification information for identifying a plurality of molds.
  • the equipment attribute is identification information for identifying the equipment.
  • the material attribute is the identification information attached to each material.
  • the worker attribute is identification information for identifying a plurality of workers. For example, by acquiring the QR code (registered trademark) affixed to the mold, the identification information of the mold can be acquired.
  • the identification information representing the mold attribute, the equipment attribute, the material attribute, and the worker attribute may be acquired from the two-dimensional code or the bar code. Once the identification information of the mold, equipment, material, and worker is acquired, the same identification information is acquired as operation data until the identification information is updated.
  • the identification information representing the worker attribute may be acquired by biometric authentication such as face, fingerprint, iris, vein, or voiceprint.
  • biometric authentication such as face, fingerprint, iris, vein, or voiceprint.
  • the identification information representing the worker attribute is acquired by face recognition
  • the face information of the worker is acquired by the image pickup device (camera) of the communication terminal 300 before the equipment control device 200 is operated, and the face is acquired.
  • the communication terminal 300 transmits the identification information representing the worker attribute to the equipment control device 200.
  • the equipment control device 200 acquires the identification information representing the worker attribute, it stores it in the operation data.
  • the biometric authentication is not limited to that of the communication terminal 300, and may be connected to the equipment control device 200 by wire or wirelessly.
  • the press machine 440 when the press select switch is in the continuous mode and the press clutch is in the ON state, the press machine 440 is operating in automatic operation.
  • the equipment control device 200 acquires the signal of the press machine 440, the signal of the detection unit 420, the signal of the press peripheral device 460, and the attribute data every second.
  • the equipment control device 200 acquires the operation data acquired when manufacturing the metal stamped parts when acquiring the individual identification information and the dimensional data corresponding to the metal stamped parts.
  • the operation data acquired by the equipment control device 200 is associated with the individual identification information and stored in the auxiliary storage unit 230. After that, the equipment control device 200 transmits the acquired operation data to the manufacturing control device 100.
  • the manufacturing control device 100 Upon receiving the operation data and the individual identification information, the manufacturing control device 100 stores the operation data and the individual identification information in the equipment control device DB.
  • the individual identification information and operational data stored in the auxiliary storage unit 230 may be temporarily acquired, and may be deleted when the operational data when the metal stamped parts are manufactured next is acquired. ..
  • the individual identification information and the operation data of the manufactured metal stamped parts are associated with each other, the individual identification information and the operation data may be rewritten. Further, a plurality of individual identification information and operational data may be stored in the auxiliary storage unit 230 for a long period of time.
  • FIG. 4B and 4C are examples of the equipment control device DB.
  • FIG. 4B is operational data corresponding to individual metal stamped parts.
  • FIG. 4B shows operational data for each individual identification number of the metal stamped part.
  • FIG. 4C is operation data obtained by aggregating the operation data in FIG. 4B for each time when the press is operating in the equipment control device 200.
  • the cumulative operating time of the press and the cumulative downtime of the press are totaled.
  • the production instruction No. Product number, production date, press used, material code used, mold code used, worker code, number of production, press operating time, press stop code, press stop time, etc. are stored.
  • the production instruction No. the production instruction No.
  • Product number, production date, press used, material code used, mold code used, worker code, number of production, press operating time, press stop code, and identification information corresponding to each of the press stop time may be stored.
  • .. 4B and 4C show various identification information acquired from the press used, the material code used, the die code used, and the worker code.
  • the operational data is not limited to these items, and may include at least one of these items. In addition, the operational data may include items other than these items.
  • the press stop code corresponds to the sensor number provided in the die.
  • the individual identification number press stop code 3 indicates that the sensor No. 3 provided on the die has detected an abnormality.
  • the manufacturing management device 100 acquires operation data from the equipment control device DB 132 at a predetermined timing, and determines whether or not the acquired operation data satisfies a predetermined standard. When the manufacturing control device 100 determines that the operation data does not satisfy a predetermined standard, the manufacturing control device 100 outputs a signal for stopping the operation of the drive device in the facility control device 200, assuming that some abnormality has occurred in the facility control device 200.
  • the operation data determined not to meet the predetermined criteria is described as abnormal data.
  • the manufacturing management device 100 executes the analysis of the operation data acquired from the equipment control device DB. Estimate operational data anomalies by analyzing operational data. As a result of the analysis, for example, candidates causing an abnormality in the operation data are displayed on the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300.
  • the manufacturing control device 100 acquires identification information from each of the operation data (for example, the production instruction No., the material code used, the mold code used, and the worker code) from the equipment control device DB. , Determine if it matches the master data.
  • the master data is the production instruction No. It is the data in which the material code used (or the identification information of the material used), the mold code used (or the identification information of the mold used), the worker code and the identification information thereof, etc. corresponding to the above are defined. Further, as master data, a worker code (or worker identification information) certified for the target work is stored.
  • the manufacturing control device 100 sends a signal to the equipment control device 200 to stop the drive device when the acquired operation data is different from the master data.
  • Output For example, when the identification information of the material used in the operation data acquired when the target product is produced is different from the identification information of the material used in the master data, the manufacturing control device 100 attaches a drive device to the equipment control device 200. Output a signal to stop.
  • the manufacturing control device 100 outputs a signal to the equipment control device 200 to stop the drive device. ..
  • the manufacturing control device 100 when the worker code of the acquired operation data is different from the worker code of the master data, the manufacturing control device 100 outputs a signal to the equipment control device 200 to stop the drive device. As a result, the production instruction No. On the other hand, it is possible to prevent the wrong use of molds and materials and the work by workers who are not certified for the target work. Further, the manufacturing control device 100 analyzes the operation data to obtain the production instruction No. The correct material code used, mold code used, and worker code may be estimated for.
  • the equipment control device 200 while the drive device is in operation, for example, whether the material feed position is correct, the product is placed in the correct position, or the product is discharged correctly based on the signal input from the detection unit 420. It is possible to determine whether or not the product has been used.
  • a signal indicating an abnormality from the drive device for example, a signal indicating that the feed position of the material is incorrect, a signal indicating that the position where the product is placed is incorrect, or the product is not ejected correctly by the detection unit 420.
  • the equipment control device 200 can immediately stop the drive device.
  • the equipment control device 200 may temporarily store in the auxiliary storage unit 230 that the press stop code has been received.
  • the equipment control device 200 may transmit the press stop code temporarily stored in the auxiliary storage unit 230 to the manufacturing control device 100 as operation data.
  • the manufacturing control device 100 receives the operation data, the operation data is stored in the equipment control device DB.
  • the user who confirms the candidate fixed phrase that causes an abnormality in the operation data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment.
  • the control device 200 maintenance of the press machine 440, the mold provided in the press machine 440, the press peripheral device 460, and the like is performed. For example, when the display unit indicates that the material code used does not match the master data, the material code used that matches the master data is set.
  • the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device.
  • the manufacturing control device 100 receives the signal for canceling the signal for stopping the drive device
  • the manufacturing control device 100 outputs the signal for canceling the signal for stopping the drive device to the equipment control device 200.
  • the manufacturing control device 100 includes a control unit 110, a main storage unit 120, an auxiliary storage unit 130, a display unit 140, an input / output IF unit 150, and a communication IF unit 160.
  • the control unit 110 is, for example, a CPU (Central Processing Unit) or the like, and controls the operation of each block of the manufacturing control device 100.
  • the control unit 110 controls the operation of each block by, for example, reading the operation program of each block recorded in the auxiliary storage unit 130, expanding the operation program in the main storage unit 120, and executing the program.
  • CPU Central Processing Unit
  • the main storage unit 120 is a rewritable storage device used for temporarily holding information such as a volatile memory.
  • the main storage unit 120 is used as an expansion area for an operation program or the like of each block recorded in the auxiliary storage unit 130.
  • the auxiliary storage unit 130 is a rewritable storage device used for long-term information retention such as a non-volatile memory.
  • FIG. 1B is a block diagram illustrating the configuration of the auxiliary storage unit 130.
  • the auxiliary storage unit 130 stores, for example, a program 133 for executing the management method according to the embodiment of the present invention.
  • a product management DB 131 for managing dimensional data and the like of manufactured metal stamped parts and an equipment control device DB 132 for managing operation data of the equipment control device are stored.
  • the program 133, the product management DB 131, and the equipment control device DB 132 may be stored in the same storage device or may be stored in different storage devices.
  • Program 133 will be described in detail later.
  • the auxiliary storage unit 130 may store master data, quality data described later, and fixed phrases of candidate causes for which the dimensional data of the metal stamped parts do not meet a predetermined range.
  • the display unit 140 is a liquid crystal panel, an EL panel, or the like, and is a device for displaying information.
  • the display unit 140 displays information necessary for the user to operate the keyboard to input information, a processing result of the control unit 110, and the like. Further, when the display unit 140 and the touch sensor are connected, it can function as a touch panel.
  • the input / output IF unit 150 is a user interface that accepts information input from the outside and outputs information to the outside.
  • Examples of devices that accept input of information from the outside include buttons, mice, keyboards, touch sensors, and the like.
  • the input / output IF unit 150 detects that an operation input has been made to each user interface, the input / output IF unit 150 outputs a control signal corresponding to the made operation input to the control unit 110.
  • the device for outputting information to the outside include a display unit 140, a printer, and the like.
  • the communication IF unit 160 is a communication interface included in the manufacturing management device 100.
  • the manufacturing control device 100 is connected to the equipment control device 200 via the network via the communication IF unit 160, and signals and data are transmitted to and from the equipment control device 200. You can send and receive.
  • the manufacturing management device 100 can be connected to the communication terminal 300 via the network via the communication IF unit 160, and can transmit and receive signals and data to and from the communication terminal 300.
  • the communication terminal 300 may be provided with an image pickup device for performing biometric authentication using the worker's face, fingerprint, vein, iris, etc., or to perform biometric authentication using the worker's voice. It may be equipped with a microphone or the like.
  • the equipment control device 200 includes a control unit 21, an input unit 22, an output unit 23, an auxiliary storage unit 230, a communication IF unit 260, and a power supply unit 270.
  • the control unit 21 includes a control unit 210 and a main storage unit 220.
  • the control unit 210 is a CPU that executes various processes.
  • the main storage unit 220 includes a volatile memory and a non-volatile memory, is used as a work area of the CPU, and stores a control program executed by the CPU for the basic operation of the equipment control device 200. Further, the main storage unit 220 stores a program written in a programming language for PLC (for example, a ladder language) that executes process control, sequence control, and the like.
  • the program has a configuration in which a plurality of pairs of arithmetic instructions and designated ports are described.
  • the communication IF unit 260 is a communication interface included in the equipment control device 200.
  • the equipment control device 200 can be connected to the manufacturing control device 100 via a network via the communication IF unit 260, and can transmit and receive signals and data to and from the manufacturing control device 100.
  • the power supply unit 270 is connected to the control unit 210, the main storage unit 220, the communication IF unit 260, the power supply unit 270, the input unit 22, and the output unit 23, and supplies power to each block.
  • the input unit 22 includes an input circuit and a relay element.
  • the input circuit is connected to an operation unit 410, a detection unit 420, a measurement unit 430, a press machine 440, and a press peripheral device 460.
  • the input circuit is an electronic circuit for generating a signal to be activated in response to input signals from each of the operation unit 410, the detection unit 420, the measurement unit 430, the press machine 440, and the press peripheral device 460 and transmitted to the control unit 210.
  • the relay element is a mechanical relay having contacts. Relay elements are provided according to the number of input devices. The contacts of the relay element are in the open state when they are not receiving the input signal from the device, and are in the closed state when they are receiving the input signal from the input device.
  • the input unit 22 receives an input signal from, for example, the operation unit 410, the contact of the relay element is closed, the input circuit generates a digital signal, and the generated digital signal is transmitted to the control unit 210.
  • the output unit 23 includes an output circuit and a relay element.
  • the output circuit is connected to a display unit 470, a laser printing machine 480, and a press machine 440.
  • the output circuit is an electronic circuit for driving or stopping the display unit 470, the laser printing machine 480, and the press machine 440.
  • the output circuit is activated in response to an instruction from the control unit 210 to control the contacts of the relay element to be in the open state or the closed state.
  • Relay elements are provided according to the number of output devices.
  • the output unit 23 receives a signal from the control unit 210, the contact of the relay element is closed. As a result, a voltage is applied to the press machine 440 to drive the press machine 440.
  • the output unit 23 outputs signals to the press machine 440 and the display unit 470 based on the input signals from each of the manufacturing control device 100, the operation unit 410, the detection unit 420, and the measurement unit 430.
  • the operation unit 410 is a keyboard, buttons, touch sensors, etc. for operating the equipment control device 200.
  • attribute data such as a material code used, a mold code used, and a worker code may be input by the operation unit 410.
  • the attribute code may be input by the operation unit 410, or may be input by a reading unit (not shown) that reads a two-dimensional code representing the attribute data and a barcode.
  • the detection unit 420 is a sensor such as a photoelectric sensor, a laser sensor, a limit switch, and a proximity switch.
  • the detection unit 420 is installed in a die on the press machine 440. By providing the detection unit 420 in the mold, it is possible to detect the feed position of the material, the position where the product is placed, the discharge of the product, and the like. A plurality of sensors are provided in the mold, and the sensor numbers may be set according to the position where the sensors are provided. Various data acquired by the detection unit 420 are stored in the equipment control device DB.
  • the measuring unit 430 is, for example, a displacement sensor, a length measuring sensor, a shape sensor, or the like, and measures the dimensions of manufactured metal stamped parts. The sensor may be appropriately selected according to the portion to be measured for the metal stamped component.
  • the dimensional data of the metal stamped part measured by the measuring unit 430 is associated with the individual identification information and stored in the auxiliary storage unit 230. After that, the dimensional data is transmitted to the manufacturing control device 100 via the communication IF unit 260.
  • the operation mode selection (dimension / automatic, etc.) of the press machine, the clutch state (open / closed) of the press machine, and the press count number are input.
  • a signal indicating a state during product transfer (whether the product can be gripped correctly or no misgrip has occurred) is input to the press peripheral device 460 from the transfer device when manufacturing a metal stamped part.
  • the signal input to the press machine 440 and the signal input to the press peripheral device 460 are stored in the auxiliary storage unit 230.
  • the attribute data acquired by the operation unit 410 or the reading unit is also stored in the auxiliary storage unit 230. After that, the operation data including the above signal and attribute data is transmitted to the manufacturing control device 100 via the communication IF unit 260.
  • the display unit 470 displays the status of the equipment control device 200 and displays the data received from the manufacturing control device 100.
  • the laser printing machine 480 is, for example, a laser irradiation device. A code containing individual identification information is attached to the manufactured metal stamped parts by a laser irradiation device.
  • the press machine 440 is, for example, a metal press machine. Although the press machine 440 is provided with one example, a plurality of press machines may be provided. By providing a plurality of press machines 440, transfer processing and progressive processing become possible.
  • the signal output from the press machine 440 is input to the input unit 22.
  • the communication terminal 300 includes a control unit 310, a main storage unit 320, an auxiliary storage unit 330, a display unit 340, an input / output IF unit 350, and a communication IF unit 360.
  • the control unit 310 is, for example, a CPU or the like, and controls the operation of each block of the communication terminal 300.
  • the control unit 110 controls the operation of each block by, for example, reading the operation program of each block recorded in the auxiliary storage unit 330, expanding the operation program in the main storage unit 320, and executing the program.
  • the main storage unit 320 is a rewritable storage device used for temporarily holding information such as a volatile memory.
  • the main storage unit 320 is used as an expansion area for an operation program or the like of each block recorded in the auxiliary storage unit 330.
  • the auxiliary storage unit 330 stores an application program for transmitting and receiving data and signals to and from the manufacturing control device 100.
  • the display unit 340 can display the abnormality data of the metal stamped parts received from the manufacturing control device 100 by the communication IF unit 360, the fixed phrase of the candidate of the cause of the abnormality, and the like. Further, the application program can transmit a signal for releasing the stop of the drive device to the manufacturing control device 100.
  • the display unit 340 is, for example, a display device integrally connected in a housing constituting a communication terminal 300 such as a liquid crystal display panel or an EL display panel.
  • the data received from the manufacturing control device 100 is displayed on the display unit 340.
  • the input / output IF unit 350 is a user interface of the communication terminal 300, such as a button and a touch sensor.
  • the input / output IF unit 350 detects that an operation input has been made to each user interface, the input / output IF unit 350 outputs a control signal corresponding to the made operation input to the control unit 310.
  • the communication IF unit 360 is a communication interface included in the communication terminal 300.
  • the communication terminal 300 transmits / receives signals and data to / from the manufacturing management device 100 and the equipment control device 200 via the communication IF unit 360.
  • auxiliary storage unit 130 (Structure of auxiliary storage) Next, the configuration of the auxiliary storage unit 130 will be described with reference to FIG. 1B.
  • the program 133, the product management DB 131, and the equipment control device DB 132 are stored in the auxiliary storage unit 130.
  • the program 133 has a signal receiving unit 1331, a determination unit 1332, a data output unit 1333, a data receiving unit 1334, a signal output unit 1336, and an analysis unit 1335.
  • the signal receiving unit 1331 receives the signal from the equipment control device 200 and the signal from the communication terminal 300.
  • the signal output unit 1336 outputs a signal for starting the operation of the drive device of the equipment control device 200, outputs a signal for stopping the drive device, outputs a signal for canceling the signal for stopping the drive device, and the like. Stop condition Outputs a signal to start processing.
  • the determination unit 1332 acquires the dimensional data of the metal stamped part from the product management DB 131, and determines whether or not the dimensional data is within a predetermined range.
  • the predetermined range in the dimensional data means the range of values that the acquired dimensional data is acceptable as a product.
  • the predetermined range means, for example, the range from the lower limit to the upper limit of the drawing specified tolerance.
  • the predetermined range is, for example, a range included in the ratio set from the average value of the latest 10 dimensional data.
  • the predetermined range may satisfy at least one of the range from the lower limit to the upper limit of the drawing specified tolerance or the range included in the ratio set from the average value of the latest 10 dimensional data.
  • the determination unit 1332 determines that the metal stamped part is a good product, for example, when all the items of height, distance, inner diameter, outer diameter, angle, and geometrical tolerance of the dimensional data shown in FIG. 3 are within a predetermined range. do. If any one of the height, distance, inner diameter, outer diameter, angle, and geometrical tolerance of the dimensional data shown in FIG. 3 is not within the predetermined range, it is determined that the metal stamped part is a defective product. Items such as height, distance, and inner diameter in the dimensional data are appropriately set according to the metal stamped parts.
  • the determination result is set to 1 and stored in the product management DB 131.
  • the determination result is set to 0 and stored in the product management DB 131.
  • the determination unit 1332 determines that the stop condition of the drive device is satisfied when it is determined that the predetermined range is not satisfied. Further, the determination unit 1332 acquires the operation data acquired from the equipment control device DB 132, and determines whether or not the stop condition of the drive device is satisfied.
  • the stop condition of the drive device is whether or not the operation data satisfies a predetermined standard.
  • the predetermined reference is the data stored in the master data. The acquired operation data and the master data are collated, and if the operation data and the master data match, it is determined that the predetermined criteria are satisfied. That is, the determination unit 1332 determines that the stop condition of the drive device is not satisfied. If the operation data and the master data do not match, it is judged that the predetermined criteria are not met. That is, the determination unit 1332 determines that the stop condition of the drive device is satisfied.
  • the data receiving unit 1334 receives dimensional data and operational data from the equipment control device 200.
  • the format of the dimensional data and the operation data is not particularly limited, and CSV data, text data, or the like may be applied.
  • the analysis unit 1335 analyzes the dimensional data determined by the determination unit 1332 not to satisfy the predetermined range. Further, the analysis unit 1335 analyzes the operation data determined by the determination unit 1332 not to satisfy the predetermined criteria. The analysis unit 1335 estimates the cause of the dimensional data not satisfying the predetermined range and the cause of the operational data not satisfying the predetermined standard by using the machine learning model learned in advance by artificial intelligence. The analysis unit 1335 may analyze the abnormality data based on the dimensional data, the operation data, and the quality data acquired in the past.
  • the quality data is data acquired when a defect of a product occurs in the past, and may be data recording the cause of the defect, the measures taken when the defect occurred, and the evaluation thereof. ..
  • the quality data may be data acquired when the mold is maintained, or data recording problems and countermeasures at the time of starting the mold.
  • the analysis unit 1335 acquires at least abnormality data from the product management DB 131.
  • the abnormality data means dimensional data determined by the determination unit 1332 not to satisfy a predetermined range.
  • the data to be analyzed may be not only anomalous data but also a predetermined number of dimensional data including anomalous data.
  • the fixed phrase of the cause candidate that the dimensional data of the metal stamped part does not satisfy the predetermined range is output.
  • the analysis unit 1335 acquires at least the abnormality data from the equipment control device DB 132.
  • the data to be analyzed may be not only abnormal data but also a predetermined number of operational data including abnormal data.
  • the fixed phrase of the candidate of the cause that the operation data of the metal stamped part does not meet the predetermined standard is output.
  • the analysis unit 1335 can extract a predetermined number of dimensional data from the product management DB 131 and analyze the dimensional data to calculate the average value of the dimensional data, the process capability, and the like. The results of these analyzes can be converted into text in a standard form.
  • the data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the dimensional data or the operation data to the equipment control device 200 and the communication terminal 300. Further, the data output unit 1333 may transmit a predetermined number of data including abnormal data of dimensional data or operation data to the equipment control device 200 and the communication terminal 300. Further, a text file such as an average value of dimensional data and a result of calculating process capability obtained from the analysis unit 1335 can be output from the data output unit 1333.
  • FIGS. 5 and 6 are flowcharts illustrating a manufacturing control method according to an embodiment of the present invention.
  • the program 133 according to the embodiment of the present invention is executed by the control unit 110 of the manufacturing control device 100.
  • the program 133 is started at the timing when the production of the metal stamped parts is started.
  • the signal output unit 1336 transmits a signal to start the operation of the drive device to the equipment control device 200 (step S401).
  • the equipment control device 200 starts the operation of the press machine 440, the detection unit 420, the press peripheral device 460, and the like to manufacture the metal stamped parts.
  • the equipment control device 200 acquires the operation data corresponding to the metal stamped parts manufactured by the equipment control device 200 and stores the operation data in the auxiliary storage unit 230.
  • the equipment control device 200 transmits the operation data to the manufacturing control device 100.
  • the equipment control device 200 stores it in the equipment control device DB 132.
  • the signal output unit 1336 outputs a signal for starting the stop condition processing to the equipment control device 200 (step S402).
  • the stop condition processing will be described in detail later.
  • the equipment control device 200 When the equipment control device 200 detects that the metal press parts have been ejected from the press machine by the detection unit 420, the equipment control device 200 reads out a two-dimensional code including individual identification information from the table stored in the auxiliary storage unit 230, and the laser printing machine 480. A code containing individual identification information is attached to the surface of the metal stamped part.
  • the equipment control device 200 measures the dimensions of the metal stamped parts in the measuring unit 430.
  • the inner diameter, depth, and flatness are acquired as dimensional data of the metal stamped part, associated with the individual identification information, and stored in the auxiliary storage unit 230.
  • the equipment control device 200 transmits the individual identification information and the dimensional data to the manufacturing control device 100.
  • the manufacturing control device 100 Upon receiving the individual identification information and the dimensional data, the manufacturing control device 100 stores the individual identification information and the dimensional data in the product management DB 131.
  • the determination unit 1332 acquires dimensional data and individual identification information of the metal stamped parts from the product management DB 131 (step S403), and determines whether or not the dimensional data satisfies a predetermined range (step S404). .. When it is determined that the dimensional data acquired by the determination unit 1332 satisfies a predetermined range (step S404; Yes), the determination result is stored in the product management DB 131 as 1 (step S405), and the program ends (END). Then, the program 133 is started at the timing when the production of the next metal stamped part is started.
  • steps S401 to S405 are processes when the metal stamped parts are normally manufactured. Next, the case where the metal stamped parts are not normally manufactured will be described with reference to steps S404 and S407 to S411.
  • the signal output unit 1336 transmits a signal for stopping the drive device to the equipment control device 200 (step S407). If at least one of the items such as inner diameter, depth, and flatness of the dimensional data does not satisfy a predetermined range, the determination unit 1332 determines the dimensional data as abnormal data and determines that the metal stamped part is a defective product. do.
  • the equipment control device 200 receives the signal for stopping the drive device, the facility control device 200 stops the drive device.
  • the determination unit 1332 stores the determination result as 0 in the product management DB 131 (step S408).
  • the analysis unit 1335 acquires and analyzes the abnormal data (step S409).
  • a fixed phrase of a candidate for the cause that the dimensional data of the metal stamped part does not fall within the predetermined range is output (step S410).
  • a plurality of fixed phrases as candidates for the cause that the dimensional data of the metal stamped part does not fall within the predetermined range may be presented in order from the one with the highest possibility.
  • the data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the dimensional data to the equipment control device 200 and the communication terminal 300. Then, a candidate fixed phrase that causes an abnormality in the dimensional data is displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300.
  • the data displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300 are only candidate fixed phrases that cause an abnormality in the dimensional data. It may be the dimensional data before the analysis unit 1335 analyzes.
  • a user who confirms a candidate fixed phrase that causes an abnormality in dimensional data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment.
  • the control device 200 maintenance of the die, the press machine, the press peripheral device and the like is performed, and the metal stamped parts are adjusted to have normal dimensions.
  • the user stops the drive device from the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100. Release the signal Send a signal.
  • the signal output unit 1336 transmits the signal for releasing the signal for stopping the drive device to the equipment control device 200. (Step S401). Then, the stop condition processing of the equipment control device 200 is started by using the operation data for the next manufactured metal stamped parts (step S402). If the data receiving unit 1334 does not receive the signal for canceling the signal for stopping the drive device (step S411; No), the data receiving unit 1334 waits until the signal is received.
  • the manufacturing control device 100 acquires operation data from the equipment control device DB at a predetermined timing.
  • the operational data used for the determination is the production instruction No. , Used material code, used mold code, and various identification information obtained from the worker code.
  • the determination unit 1332 acquires operation data from the equipment control device DB 132 and determines whether or not the drive equipment stop condition is satisfied (step S421). If the determination unit 1332 determines that the acquired operation data does not satisfy the stop condition of the drive device when it matches the master data (step S421; No), the determination unit 1332 proceeds to the process of step S403. Alternatively, the determination unit 1332 determines that the stop condition of the drive device is satisfied when the acquired operation data does not match the master data. When the determination unit 1332 determines that the stop condition of the drive device is satisfied (step S421; Yes), the signal output unit 1336 transmits a signal for stopping the drive device to the equipment control device 200 (step S422).
  • the equipment control device 200 When the equipment control device 200 receives the signal to stop the drive device, the equipment control device 200 stops the press machine 440.
  • the analysis unit 1335 acquires at least abnormal data and analyzes it (step S423).
  • a fixed phrase of a candidate for the cause that the operation data does not meet the predetermined criteria is output (step S424).
  • the data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the operation data to the equipment control device 200 and the communication terminal 300.
  • a candidate fixed phrase that causes an abnormality in the operation data is displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300.
  • the data displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300 are only candidate fixed phrases that cause an abnormality in the operation data. However, it may be operational data before the analysis unit 1335 analyzes it.
  • the user who confirms the candidate fixed phrase that causes an abnormality in the operation data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment.
  • the control device 200 maintenance of the press machine 440, the mold of the press machine 440, the press peripheral device, and the like is performed.
  • the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device.
  • step S425 When the data receiving unit 1334 receives the signal for releasing the signal for stopping the drive device (step S425; Yes), the signal output unit 1336 transmits the signal for releasing the signal for stopping the drive device to the equipment control device 200. Then (step S426), the process proceeds to step S403. If the data receiving unit 1334 does not receive the signal for canceling the signal for stopping the drive device (step S425; No), the data receiving unit 1334 waits until the signal is received.
  • production control data including the quality of the metal stamped parts can be managed in units of one. As a result, even if a defect occurs in the metal stamped part later, it is possible to narrow down the target lot and manage the change point of the dimensional data in units of one. Further, by immediately performing the determination result after measuring the dimensions of the metal stamped parts, it is possible to immediately find out the abnormality of the dimensional data. When an abnormality in the dimensional data is detected, the equipment control device 200 is stopped, and the user immediately performs maintenance on the press machine 440, the die of the press machine 440, the press peripheral device 460, etc. in the equipment control device 200. Can be done. According to the manufacturing control apparatus according to the embodiment of the present invention, in the manufacturing and management of metal stamped parts, the metal stamped parts are measured without a significant increase in cost and productivity, and a stable metal press is performed. Parts can be provided.
  • operation data is acquired at a predetermined timing while the drive device is operating.
  • the equipment control device 200 transmits the acquired operation data to the manufacturing control device 100.
  • the manufacturing control device 100 can output a signal for stopping the drive device.
  • the user can immediately perform maintenance on the press machine 440, the die of the press machine 440, the press peripheral device 460, and the like in the equipment control device 200.
  • the manufacturing control apparatus in the manufacturing and management of metal stamped parts, the metal stamped parts are measured without a significant increase in cost and productivity, and a stable metal press is performed. Parts can be provided.
  • dimensional data is immediately acquired for the manufactured metal stamped part, and the individual identification information and the dimensional data are associated and stored in the auxiliary storage unit 130. Therefore, the control unit 110 of the manufacturing control device 100 can periodically acquire a plurality of dimensional data from the auxiliary storage unit 130 and analyze the dimensional data by the analysis unit 1335. Thereby, the median dimension of each item can be calculated based on the acquired dimension data.
  • the equipment control device 200 may be controlled to adjust the die of the press machine or the like based on the calculated median dimension.
  • a two-dimensional code including individual identification information is attached, and then the dimensions of the metal stamped part are measured to obtain dimensional data and individual identification information.
  • the present invention is not limited to this.
  • the two-dimensional code may be read by a reading unit connected to an input unit of the equipment control device 200, and then the dimensions of the metal stamped parts may be measured. After that, the individual identification information and the dimensional data may be associated with each other and stored in the auxiliary storage unit 230.
  • the dimensional data of the first metal stamped part and the second metal stamped part may be stored in different product management DBs.
  • an appropriate second is obtained from the dimensional data stored in the product management DB of the second metal stamped part based on the dimensional data of the first metal stamped part.
  • Dimensional data of stamped metal parts may be extracted.
  • Appropriate dimensional data of the second metal stamped part is, for example, data in which the size of the gap or step generated between the first metal stamped part and the second metal stamped part falls within a predetermined range according to a predetermined algorithm. Is. This makes it possible to select an appropriate assembly mating part (second metal stamped part) for the first metal stamped part.
  • a method of executing a process of determining whether or not there is an abnormality in the dimensional data of a metal stamped part after executing a stop condition process of the equipment control device 200 has been described, but the present invention is not limited thereto.
  • a process of determining whether or not there is an abnormality in the dimensional data of the metal stamped parts is executed according to steps S402 to S404, and then the stop condition process of the equipment control device 200 shown in FIG. 6 is performed. You may do it.
  • step 6 is parallel to the process of determining whether or not there is an abnormality in the dimensional data of the metal stamped parts according to steps S402 to S404.
  • the process may be executed.
  • a stop signal for stopping the drive device of the equipment control device 200 is immediately transmitted.
  • the stop condition process of the equipment control device 200 in step S402 may be omitted, and a process of determining whether or not there is an abnormality in the dimensional data of the metal stamped component may be performed.
  • the manufacturing control system, the manufacturing control device, the manufacturing control method, and the program according to the embodiment of the present invention can be applied to various forms. Therefore, based on the manufacturing control system, the manufacturing control device, the manufacturing control method, and the program described as the embodiment of the invention, those skilled in the art appropriately add, delete, or change the design, or add a process. , Omitted or changed conditions are also included in the scope of the present invention as long as the gist of the present invention is provided. Further, the above-described embodiments can be combined with each other as long as technical inconsistencies do not occur.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
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Abstract

The present invention has: a signal output unit for outputting a signal for starting processing of a metal pressed component by a drive device in an equipment control device; and a determination unit for acquiring first data corresponding to the metal pressed component from a database in which individual identification information corresponding to the metal pressed component and first data obtained by measuring a dimension of the metal pressed component are associated, to determine whether the first data are within a prescribed range, the signal output unit outputting a signal for stopping the drive device to the equipment control device when the determination unit determines that the first data are not within the prescribed range.

Description

製造管理装置Manufacturing control equipment
 本発明の一実施形態は、製造管理システム、製造管理装置、製造管理方法、及びプログラムに関するものである。 One embodiment of the present invention relates to a manufacturing control system, a manufacturing control device, a manufacturing control method, and a program.
 近年、品質管理や流通管理のために、製造品をロット単位又は個体単位で識別するニーズが高まっている。特許文献1には、製造品である部品に個体識別子に関するコードを付すことで、部品を管理する管理システムについて記載されている。特許文献1では、部品に個体識別情報を含むコードを付した後、任意のタイミングでコードを読み取った後、部品の寸法を測定し、その寸法データと個体識別情報とを関連づけてデータベースに格納することで、製造した部品を管理している。 In recent years, there is an increasing need to identify manufactured products in lot units or individual units for quality control and distribution control. Patent Document 1 describes a management system for managing parts by attaching a code relating to an individual identifier to a part that is a manufactured product. In Patent Document 1, after a code containing individual identification information is attached to a part, the code is read at an arbitrary timing, the dimensions of the part are measured, and the dimensional data and the individual identification information are stored in a database in association with each other. By doing so, we manage the manufactured parts.
特開2020-024588号公報Japanese Unexamined Patent Publication No. 2020-024588
 製造品を製造したタイミングと、その部品を測定したタイミングとがずれている場合、ロット中に不良品が連続しても気が付かず、後に部品の寸法を測定して初めて部品が不良品であることがわかるという問題がある。 If the timing of manufacturing the manufactured product and the timing of measuring the part are different, you will not notice even if there are continuous defective products in the lot, and the part is defective only after measuring the dimensions of the part later. There is a problem of understanding.
 上記問題に鑑み、本発明は、部品の製造及び管理において、大幅なコストの上昇や生産性の低下を伴わずにタイムリーに部品の測定を行い、安定した部品を提供することを目的の一つとする。 In view of the above problems, one object of the present invention is to provide stable parts by measuring parts in a timely manner without a significant increase in cost or decrease in productivity in the manufacture and management of parts. I will do it.
 本発明の一実施形態に係る製造管理装置は、設備制御装置における駆動機器により金属プレス部品の加工を開始する信号を出力する信号出力部と、金属プレス部品に対応する個体識別情報と金属プレス部品の寸法を測定した第1データとが関連付けられたデータベースから、金属プレス部品に対応する第1データを取得して、第1データが所定の範囲内を満たすか否かを判定する判定部と、を有し、判定部が、第1データが所定の範囲内ではないと判定する場合、信号出力部は、駆動機器を停止する信号を設備制御装置に出力する。 The manufacturing control device according to the embodiment of the present invention includes a signal output unit that outputs a signal for starting processing of a metal stamped component by a drive device in an equipment control device, individual identification information corresponding to the metal stamped component, and the metal stamped component. From the database associated with the first data that measured the dimensions of, the first data corresponding to the metal stamped parts is acquired, and the determination unit that determines whether or not the first data satisfies the predetermined range, and When the determination unit determines that the first data is not within a predetermined range, the signal output unit outputs a signal for stopping the drive device to the equipment control device.
 本発明によれば、部品の製造及び管理において、大幅なコストの上昇や生産性の低下を伴わずにタイムリーに部品の測定を行い、安定した部品を提供することができる。 According to the present invention, in the manufacture and management of parts, it is possible to measure parts in a timely manner without a significant increase in cost or decrease in productivity, and to provide stable parts.
本発明の一実施形態に係る製造管理システムを説明するブロック図である。It is a block diagram explaining the manufacturing control system which concerns on one Embodiment of this invention. 補助記憶部の構成を説明するブロック図である。It is a block diagram explaining the structure of the auxiliary storage part. 金属プレス部品の一例を示す斜視図である。It is a perspective view which shows an example of a metal stamped part. 金属プレス部品の寸法を測定した結果を示すグラフである。It is a graph which shows the result of having measured the dimension of a metal stamped part. 金属プレス部品の寸法データが格納される製品管理データベースを示す図である。It is a figure which shows the product management database which stores the dimensional data of a metal stamped part. 設備制御装置において取得される運用データを説明する図である。It is a figure explaining the operation data acquired in the equipment control device. 運用データが格納される設備制御装置データベースを説明する図である。It is a figure explaining the equipment control apparatus database which stores the operation data. 運用データが格納される設備制御装置データベースを説明する図である。It is a figure explaining the equipment control apparatus database which stores the operation data. 本発明の一実施形態に係る製造管理方法を説明するフローチャートである。It is a flowchart explaining the manufacturing control method which concerns on one Embodiment of this invention. 本発明の一実施形態に係る製造管理方法を説明するフローチャートである。It is a flowchart explaining the manufacturing control method which concerns on one Embodiment of this invention.
(第1実施形態)
 本実施形態では、本発明の一実施形態に係る製造管理システム1について、図1A~図6を参照して説明する。図1Aは、本発明の一実施形態に係る製造管理システム1の構成を説明する図である。製造管理システム1は、各種機器を制御するためのシステムである。製造管理システム1は、製造管理装置100と、設備制御装置200と、通信端末300と、を備える。本実施形態では、設備制御装置200において、金属プレス部品を製造する場合について説明する。
(First Embodiment)
In the present embodiment, the manufacturing control system 1 according to the embodiment of the present invention will be described with reference to FIGS. 1A to 6. FIG. 1A is a diagram illustrating a configuration of a manufacturing control system 1 according to an embodiment of the present invention. The manufacturing control system 1 is a system for controlling various devices. The manufacturing management system 1 includes a manufacturing management device 100, an equipment control device 200, and a communication terminal 300. In this embodiment, a case where a metal stamped part is manufactured in the equipment control device 200 will be described.
(製造管理システムの概要)
 製造管理装置100は、各種情報を集約して処理する情報処理装置である。製造管理装置100は、設備制御装置200と、通信端末300とが、それぞれ通信可能に接続されている。製造管理装置100には、設備制御装置200を制御するためのプログラムの設計や保守等の運用するための専用ソフトウェアがインストールされている。ユーザの操作を受けて、製造管理装置100は、専用ソフトウェアを起動して、設備制御装置200を運用するための各種機能を実行する。
(Overview of manufacturing control system)
The manufacturing control device 100 is an information processing device that aggregates and processes various types of information. In the manufacturing control device 100, the equipment control device 200 and the communication terminal 300 are connected so as to be able to communicate with each other. Dedicated software for operating such as designing and maintaining a program for controlling the equipment control device 200 is installed in the manufacturing control device 100. In response to the user's operation, the manufacturing management device 100 activates the dedicated software and executes various functions for operating the equipment control device 200.
 設備制御装置200は、入力機器の信号の状態により、あらかじめ決められた条件(プログラム)に従って、出力機器を制御する装置であり、PLC(Programmable Logic Controller)とも呼ぶ。図1Aでは、入力機器として操作部410、検知部420、測定部430、プレス機械440、プレス周辺装置460を記載している。また、設備制御装置200には、出力機器として、表示部470、レーザ印字機480、及びプレス機械440を記載している。設備制御装置200は、プレス機械440を制御することで、金属プレス部品を製造することができる。また、本明細書等において、検知部420、測定部430、プレス機械440、プレス周辺装置460、レーザ印字機480を、駆動機器と呼ぶ。 The equipment control device 200 is a device that controls an output device according to a predetermined condition (program) according to a signal state of the input device, and is also called a PLC (Programmable Logic Controller). In FIG. 1A, an operation unit 410, a detection unit 420, a measurement unit 430, a press machine 440, and a press peripheral device 460 are shown as input devices. Further, in the equipment control device 200, a display unit 470, a laser printing machine 480, and a press machine 440 are described as output devices. The equipment control device 200 can manufacture a metal stamped part by controlling the press machine 440. Further, in the present specification and the like, the detection unit 420, the measurement unit 430, the press machine 440, the press peripheral device 460, and the laser printing machine 480 are referred to as drive devices.
 通信端末300は、製造管理装置100から各種データの送受信や、各種信号の送受信を実行する。例えば、通信端末300は、製造管理装置100から信号及びデータを送受信したり、設備制御装置200から信号及びデータを送受信したりする。通信端末300は、例えば、スマートフォン、タブレット、スマートウォッチ、又はパーソナルコンピュータであってもよい。また、通信端末300は、携帯型の端末に限らず、据え置き型の端末であってもよい。 The communication terminal 300 executes transmission / reception of various data and transmission / reception of various signals from the manufacturing management device 100. For example, the communication terminal 300 transmits / receives signals and data from the manufacturing control device 100, and transmits / receives signals and data from the equipment control device 200. The communication terminal 300 may be, for example, a smartphone, a tablet, a smart watch, or a personal computer. Further, the communication terminal 300 is not limited to the portable terminal, and may be a stationary terminal.
 次に、製造管理システム1の概要について説明する。まず、設備制御装置200によって、金属プレス部品を製造する工程について説明する。設備制御装置200は、製造管理装置100から、プレス機械440の動作を開始する信号を受信すると、プレス機械440の動作を開始して、金属プレス部品を製造する。プレス機械440には、金型が取り付けられており、金型の間に金属などの素材(被加工素材)を挟み込み、強い力を伴った上下動により素材を金型表面に押し付けて、金型と同じ形状に加工する。 Next, the outline of the manufacturing control system 1 will be described. First, a process of manufacturing a metal stamped part by the equipment control device 200 will be described. When the equipment control device 200 receives a signal from the manufacturing control device 100 to start the operation of the press machine 440, the equipment control device 200 starts the operation of the press machine 440 to manufacture the metal stamped parts. A die is attached to the press machine 440, and a material such as metal (material to be processed) is sandwiched between the dies, and the material is pressed against the surface of the die by vertical movement with a strong force. Process into the same shape as.
 設備制御装置200は、プレス機械から金属プレス部品が排出されたことを検知すると、補助記憶部230に格納されたテーブルから個体識別情報を含むコードを読み出し、レーザ印字機480によって金属プレス部品の表面に個体識別情報を含むコードを付す。ここで、個体識別情報とは、製造した金属プレス部品同士を区別するために利用される、金属プレス部品に固有の文字列や数字である。本実施形態では、個体識別情報を2次元コードに変換したコードを部品に付す。2次元コードとして、例えば、QRコード(登録商標)を利用できる。ただし、個体識別情報は、2次元コードに限定されず、1次元コードであってもよい。また、2次元コードが容易に消えることがないように、部品に2次元コードが刻印されることが好ましい。本実施形態では、2次元コードの刻印方法として、レーザ印字機480によってレーザを照射することにより部品の表面を削る方法について説明するが、本発明の一実施形態はこれに限定されない。2次元コードの刻印方法として、例えば、金属プレス部品を部分的に酸化させたり、電気化学エッチングを利用したりしてもよい。 When the equipment control device 200 detects that the metal press parts have been ejected from the press machine, the equipment control device 200 reads out a code including individual identification information from the table stored in the auxiliary storage unit 230, and the laser printing machine 480 reads the surface of the metal press parts. A code containing individual identification information is attached to. Here, the individual identification information is a character string or a number unique to the metal stamped part, which is used to distinguish the manufactured metal stamped parts from each other. In the present embodiment, a code obtained by converting individual identification information into a two-dimensional code is attached to a component. As the two-dimensional code, for example, a QR code (registered trademark) can be used. However, the individual identification information is not limited to the two-dimensional code, and may be a one-dimensional code. Further, it is preferable that the two-dimensional code is engraved on the part so that the two-dimensional code does not easily disappear. In the present embodiment, as a method for engraving a two-dimensional code, a method of scraping the surface of a component by irradiating a laser with a laser printing machine 480 will be described, but the embodiment of the present invention is not limited to this. As a method for engraving the two-dimensional code, for example, a metal stamped part may be partially oxidized, or electrochemical etching may be used.
 図2Aは、金属プレス部品の表面に個体識別情報を含む2次元コード501が付された様子を示す。図2Aでは、金属プレス部品の上面に2次元コード501が付された様子を示すが、金属プレス部品の側面又は底面に2次元コード501が付されてもよい。後に、2次元コード501を読み取ることが可能な位置であれば、金属プレス部品のどの位置に2次元コード501が付されてもよい。 FIG. 2A shows a state in which a two-dimensional code 501 including individual identification information is attached to the surface of a metal stamped part. FIG. 2A shows a state in which the two-dimensional code 501 is attached to the upper surface of the metal stamped component, but the two-dimensional code 501 may be attached to the side surface or the bottom surface of the metal pressed component. Later, the two-dimensional code 501 may be attached to any position of the metal stamped component as long as the two-dimensional code 501 can be read.
 次に、設備制御装置200は、測定部430において金属プレス部品の寸法を測定する。本実施形態では、金属プレス部品の寸法データ(第1データともいう)として、高さ、距離、内径、外径、角度、幾何公差を取得する。測定部430において測定された寸法データは、個体識別情報と関連付けられて、補助記憶部230に格納される。その後、設備制御装置200は、個体識別情報及び寸法データを、製造管理装置100に送信する。製造管理装置100は、個体識別情報及び寸法データと受信すると、製品管理データベース(以降、製品管理DBと記載する。)に格納する。なお、補助記憶部230内に格納された個体識別情報及び寸法データは、一時的に格納されてもよく、次に製造された金属プレス部品の寸法が測定された際に消去されてもよい。次に製造された金属プレス部品の個体識別情報と寸法データとが関連付けられた際に、個体識別情報及び寸法データが、書き換えられてもよい。また、補助記憶部230内に、複数の個体識別情報及び寸法データが長期的に格納されてもよい。 Next, the equipment control device 200 measures the dimensions of the metal stamped parts in the measuring unit 430. In the present embodiment, height, distance, inner diameter, outer diameter, angle, and geometrical tolerance are acquired as dimensional data (also referred to as first data) of the metal stamped part. The dimensional data measured by the measuring unit 430 is associated with the individual identification information and stored in the auxiliary storage unit 230. After that, the equipment control device 200 transmits the individual identification information and the dimensional data to the manufacturing control device 100. Upon receiving the individual identification information and the dimensional data, the manufacturing control device 100 stores the individual identification information and the dimensional data in the product management database (hereinafter referred to as the product management DB). The individual identification information and the dimensional data stored in the auxiliary storage unit 230 may be temporarily stored, or may be erased when the dimensions of the next manufactured metal stamped part are measured. Next, when the individual identification information and the dimensional data of the manufactured metal stamped part are associated with each other, the individual identification information and the dimensional data may be rewritten. Further, a plurality of individual identification information and dimensional data may be stored in the auxiliary storage unit 230 for a long period of time.
 図2Bは、金属プレス部品の寸法データの一例である。縦軸は、金属プレス部品の高さであり、横軸は、金属プレス部品の幅を示している。図2Bでは、金属プレス部品の高さ及び内径を示している。寸法データとして、金属プレス部品の形状に応じて適宜設定することができる。寸法データは、金属プレス部品の種類に応じて、異なる製造管理DBに格納されてもよい。 FIG. 2B is an example of dimensional data of a metal stamped part. The vertical axis shows the height of the metal stamped part, and the horizontal axis shows the width of the metal stamped part. FIG. 2B shows the height and inner diameter of the metal stamped part. The dimensional data can be appropriately set according to the shape of the metal stamped part. The dimensional data may be stored in different manufacturing control DBs depending on the type of the metal stamped part.
 図3は、製品管理DBの一例である。製品管理DBでは、寸法データとして、高さ、距離、内径、外径、角度、幾何公差等が格納される。なお、寸法データは、高さ、距離、内径、外径、角度、幾何公差に限定されず、凹部又は溝の深さ、平面度などを含んでいてもよい。また、寸法データは、高さ、距離、内径、外径、角度、幾何公差、深さ、平面度などの少なくとも一つであってもよい。 FIG. 3 is an example of a product management DB. In the product management DB, height, distance, inner diameter, outer diameter, angle, geometrical tolerance, etc. are stored as dimensional data. The dimensional data is not limited to height, distance, inner diameter, outer diameter, angle, and geometrical tolerance, and may include recess or groove depth, flatness, and the like. Further, the dimensional data may be at least one such as height, distance, inner diameter, outer diameter, angle, geometric tolerance, depth, and flatness.
 次に、製造された金属プレス部品の判定工程について説明する。製造管理装置100は、製品管理DBから寸法データを読み出して、当該金属プレス部品が良品か否かを判定する。製造管理装置100は、金属プレス部品の寸法データが所定の範囲内であると判定した場合、金属プレス部品が良品であると判定する。また、製造管理装置100は、金属プレス部品の寸法データが所定の範囲内ではないと判定した場合、金属プレス部品が不良品であると判定する。寸法データの判定結果は、製品管理DBに格納されてもよい。寸法データの判定結果が製品管理DBに格納される場合、寸法データが所定の範囲内であると判定されると、製品管理DBに判定結果として1が格納され、寸法データが所定の範囲内ではないと、判定結果として0が格納される。 Next, the determination process of the manufactured metal stamped parts will be described. The manufacturing control device 100 reads dimensional data from the product management DB and determines whether or not the metal stamped part is a non-defective product. When the manufacturing control device 100 determines that the dimensional data of the metal stamped part is within a predetermined range, the manufacturing control device 100 determines that the metal stamped part is a non-defective product. Further, when the manufacturing control device 100 determines that the dimensional data of the metal stamped part is not within the predetermined range, the manufacturing control device 100 determines that the metal stamped part is a defective product. The determination result of the dimensional data may be stored in the product management DB. When the determination result of the dimensional data is stored in the product management DB, if it is determined that the dimensional data is within the predetermined range, 1 is stored as the determination result in the product management DB, and the dimensional data is within the predetermined range. If not, 0 is stored as a determination result.
 製造管理装置100が、金属プレス部品の寸法データが所定の範囲内ではないと判定した場合、駆動機器を停止する信号を設備制御装置200に出力する。本明細書等において、所定の範囲内ではないと判定された寸法データを、異常データと記載する。その後、製造管理装置100は、製品管理DBから所定の寸法データを読み出して寸法データの分析を実行する。寸法データを分析することにより、設備制御装置200のどの部分、プレス機械440のどの部分、又は金型のどの部分に異常が生じているかを推定する。その結果、例えば、異常が生じた機器や、異常データや、寸法データに異常が生じた原因を示す候補の定型文などを、製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部に表示する。 When the manufacturing control device 100 determines that the dimensional data of the metal stamped parts is not within the predetermined range, the manufacturing control device 100 outputs a signal for stopping the drive device to the equipment control device 200. In the present specification and the like, the dimensional data determined not to be within the predetermined range is described as abnormal data. After that, the manufacturing control device 100 reads predetermined dimensional data from the product management DB and executes the analysis of the dimensional data. By analyzing the dimensional data, it is estimated which part of the equipment control device 200, which part of the press machine 440, or which part of the die has an abnormality. As a result, for example, the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the like can display the equipment in which the abnormality has occurred, the abnormality data, and the candidate fixed phrases indicating the cause of the abnormality in the dimensional data. , Displayed on the display unit of the communication terminal 300.
 製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部のいずれかにおいて、寸法データに異常が生じた原因となる候補の定型文を確認したユーザは、設備制御装置200において、プレス機械440、プレス機械440に設けられた金型、及びプレス周辺装置460などのメンテナンスを実行する。メンテナンスの完了後、ユーザは、製造管理装置100、設備制御装置200、又は通信端末300のいずれかから、製造管理装置100に駆動機器を停止する信号を解除する信号を送信する。製造管理装置100は、駆動機器を停止する信号を解除する信号を受信すると、駆動機器の動作を停止する信号を解除する信号を、設備制御装置200に出力する。 A user who confirms a candidate fixed phrase that causes an abnormality in dimensional data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment. In the control device 200, maintenance of the press machine 440, the mold provided in the press machine 440, the press peripheral device 460, and the like is performed. After the maintenance is completed, the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device. When the manufacturing control device 100 receives the signal for canceling the signal for stopping the drive device, the manufacturing control device 100 outputs the signal for canceling the signal for stopping the operation of the drive device to the equipment control device 200.
 また、製造管理装置100は、設備制御装置200において駆動機器が動作している間、所定のタイミングで、設備制御装置200の運用中のデータ(以降、運用データ(第2データともいう)と記載する。)を取得する。運用データは、金属プレス部品に付された個体識別情報と関連付けて取得することが可能なプレス機械440の信号、検知部420の信号、及びプレス周辺装置460の信号、並びに属性データを指す。 Further, the manufacturing control device 100 describes data during operation of the equipment control device 200 (hereinafter, also referred to as operation data (hereinafter, also referred to as second data)) at a predetermined timing while the drive device is operating in the equipment control device 200. To). The operation data refers to the signal of the press machine 440, the signal of the detection unit 420, the signal of the press peripheral device 460, and the attribute data that can be acquired in association with the individual identification information attached to the metal stamped parts.
 図4Aは、製造管理装置100及び設備制御装置200において運用データを取得するタイミングと運用データの内容とを示す表である。運用データは、設備制御装置200において定期的(例えば、1秒ごと)に取得される。また、運用データは、設備制御装置200において、金属プレス部品が製造される直前に取得されてもよい。設備制御装置200は、定期的にプレス機械440、検知部420、及びプレス周辺装置460から入力されるデータ(又は信号)を取得する。 FIG. 4A is a table showing the timing of acquiring operation data in the manufacturing control device 100 and the equipment control device 200 and the contents of the operation data. The operation data is acquired periodically (for example, every second) in the equipment control device 200. Further, the operation data may be acquired in the equipment control device 200 immediately before the metal stamped parts are manufactured. The equipment control device 200 periodically acquires data (or signals) input from the press machine 440, the detection unit 420, and the press peripheral device 460.
 図4Aにおいて、運転モードとは、プレス機械440において、プレスセレクトスイッチの状態が寸動モードであるか、連続モードであるかを表す。プレスクラッチとは、プレスクラッチの状態がオン状態であるか、オフ状態であるかを表す。カウントは、金属プレス部品の生産数を表す。停止要因は、検知部420からの信号の検知の有無を表す。また、生産指示書No.とは、製造現場に発行される指示書の番号を表す。生産指示書No.毎に、それぞれ異なる属性データが設定されている。属性データとは、金型属性、設備属性、材料属性、及び作業者属性などを指す。金型属性とは、複数の金型を識別するための識別情報である。また、設備属性とは、設備を識別するための識別情報である。材料属性とは、材料ごとに付された識別情報である。また、作業者属性とは、複数の作業者を識別するための識別情報である。例えば、金型に貼られたQRコード(登録商標)を取得することで、金型の識別情報を取得することができる。金型属性、設備属性、材料属性、及び作業者属性を表す識別情報は、二次元コードから取得してもよいし、バーコードから取得してもよい。金型、設備、材料、及び作業者の識別情報は、一度取得したら識別情報が更新されるまで同じ識別情報が運用データとして取得される。 In FIG. 4A, the operation mode indicates whether the state of the press select switch in the press machine 440 is the sizing mode or the continuous mode. The press clutch indicates whether the state of the press clutch is an on state or an off state. The count represents the number of metal stamped parts produced. The stop factor indicates the presence / absence of detection of the signal from the detection unit 420. In addition, the production instruction No. Represents the number of the instruction sheet issued to the manufacturing site. Production instruction No. Different attribute data is set for each. Attribute data refers to mold attributes, equipment attributes, material attributes, worker attributes, and the like. The mold attribute is identification information for identifying a plurality of molds. The equipment attribute is identification information for identifying the equipment. The material attribute is the identification information attached to each material. The worker attribute is identification information for identifying a plurality of workers. For example, by acquiring the QR code (registered trademark) affixed to the mold, the identification information of the mold can be acquired. The identification information representing the mold attribute, the equipment attribute, the material attribute, and the worker attribute may be acquired from the two-dimensional code or the bar code. Once the identification information of the mold, equipment, material, and worker is acquired, the same identification information is acquired as operation data until the identification information is updated.
 また、作業者属性を表す識別情報は、顔、指紋、虹彩、静脈、又は声紋などの生体認証によって取得してもよい。例えば、顔認証により、作業者属性を表す識別情報を取得する場合、設備制御装置200を稼働させる前に、通信端末300が有する撮像装置(カメラ)によって作業者の顔情報を取得して、顔情報に基づいて作業者属性を表す識別情報を取得する。その後、通信端末300から設備制御装置200に作業者属性を表す識別情報を送信する。設備制御装置200は、作業者属性を表す識別情報を取得すると、運用データに格納する。なお、生体認証は通信端末300が有するものに限定されず、設備制御装置200に有線又は無線で接続されているものであってもよい。 Further, the identification information representing the worker attribute may be acquired by biometric authentication such as face, fingerprint, iris, vein, or voiceprint. For example, when the identification information representing the worker attribute is acquired by face recognition, the face information of the worker is acquired by the image pickup device (camera) of the communication terminal 300 before the equipment control device 200 is operated, and the face is acquired. Acquire identification information representing worker attributes based on the information. After that, the communication terminal 300 transmits the identification information representing the worker attribute to the equipment control device 200. When the equipment control device 200 acquires the identification information representing the worker attribute, it stores it in the operation data. The biometric authentication is not limited to that of the communication terminal 300, and may be connected to the equipment control device 200 by wire or wirelessly.
 例えば、プレスセレクトスイッチが連続モードであり、プレスクラッチがオン状態の場合、プレス機械440は、自動運転で動作している。プレス機械440が自動運転で動作している場合、設備制御装置200は、1秒ごとにプレス機械440の信号、検知部420の信号、及びプレス周辺装置460の信号、及び属性データを取得する。 For example, when the press select switch is in the continuous mode and the press clutch is in the ON state, the press machine 440 is operating in automatic operation. When the press machine 440 is operated by automatic operation, the equipment control device 200 acquires the signal of the press machine 440, the signal of the detection unit 420, the signal of the press peripheral device 460, and the attribute data every second.
 設備制御装置200は、金属プレス部品に対応する個体識別情報及び寸法データを取得する際に、当該金属プレス部品を製造する際に取得した運用データを取得する。設備制御装置200において取得された運用データは個体識別情報と関連付けられて、補助記憶部230に格納される。その後、設備制御装置200は、取得した運用データを、製造管理装置100に送信する。製造管理装置100は、運用データ及び個体識別情報を受信すると、設備制御装置DBに格納する。なお、補助記憶部230に格納された個体識別情報及び運用データは、一時的に取得されてもよく、次に金属プレス部品を製造したときの運用データを取得した際に、消去されてもよい。次に、製造された金属プレス部品の個体識別情報と運用データとが関連付けられた際に、個体識別情報及び運用データとが書き換えられてもよい。また、補助記憶部230内に、複数の個体識別情報及び運用データが長期的に格納されてもよい。 The equipment control device 200 acquires the operation data acquired when manufacturing the metal stamped parts when acquiring the individual identification information and the dimensional data corresponding to the metal stamped parts. The operation data acquired by the equipment control device 200 is associated with the individual identification information and stored in the auxiliary storage unit 230. After that, the equipment control device 200 transmits the acquired operation data to the manufacturing control device 100. Upon receiving the operation data and the individual identification information, the manufacturing control device 100 stores the operation data and the individual identification information in the equipment control device DB. The individual identification information and operational data stored in the auxiliary storage unit 230 may be temporarily acquired, and may be deleted when the operational data when the metal stamped parts are manufactured next is acquired. .. Next, when the individual identification information and the operation data of the manufactured metal stamped parts are associated with each other, the individual identification information and the operation data may be rewritten. Further, a plurality of individual identification information and operational data may be stored in the auxiliary storage unit 230 for a long period of time.
 図4B及び図4Cは、設備制御装置DBの一例である。図4Bは、個々の金属プレス部品に対応する運用データである。図4Bには、金属プレス部品の個体識別番号ごとの運用データが示されている。図4Cは、図4Bにおける運用データを、設備制御装置200においてプレスが稼働している時間ごとに集計した運用データである。図4Cには、プレス累計稼働時間が1時間ごとの生産数と、プレスの累計停止時間と、が集計されている。設備制御装置DB132では、運用データとして、生産指示書No.、品番、生産日、使用プレス、使用材料コード、使用金型コード、作業者コード、生産数、プレス稼働時間、プレス停止コード、及びプレス停止時間等が格納される。また、運用データとして、生産指示書No.、品番、生産日、使用プレス、使用材料コード、使用金型コード、作業者コード、生産数、プレス稼働時間、プレス停止コード、及びプレス停止時間のそれぞれに対応する識別情報が格納されてもよい。図4B及び図4Cには、使用プレス、使用材料コード、使用金型コード、作業者コードから取得された各種識別情報が記載されている。なお、運用データは、これらの項目に限定されず、これらの項目のうち、少なくとも一つを含んでいればよい。また、運用データは、これらの項目以外の項目を含んでいてもよい。なお、図4B及び図4Cにおいて、プレス停止コードは、金型に設けられたセンサの番号に対応している。図4B及び図4Cにおいて、個体識別番号プレス停止コード3とは、金型に設けられた3番のセンサが異常を検知したことを示している。 4B and 4C are examples of the equipment control device DB. FIG. 4B is operational data corresponding to individual metal stamped parts. FIG. 4B shows operational data for each individual identification number of the metal stamped part. FIG. 4C is operation data obtained by aggregating the operation data in FIG. 4B for each time when the press is operating in the equipment control device 200. In FIG. 4C, the cumulative operating time of the press and the cumulative downtime of the press are totaled. In the equipment control device DB 132, as the operation data, the production instruction No. , Product number, production date, press used, material code used, mold code used, worker code, number of production, press operating time, press stop code, press stop time, etc. are stored. In addition, as operational data, the production instruction No. , Product number, production date, press used, material code used, mold code used, worker code, number of production, press operating time, press stop code, and identification information corresponding to each of the press stop time may be stored. .. 4B and 4C show various identification information acquired from the press used, the material code used, the die code used, and the worker code. The operational data is not limited to these items, and may include at least one of these items. In addition, the operational data may include items other than these items. In FIGS. 4B and 4C, the press stop code corresponds to the sensor number provided in the die. In FIGS. 4B and 4C, the individual identification number press stop code 3 indicates that the sensor No. 3 provided on the die has detected an abnormality.
 製造管理装置100は、所定のタイミングで設備制御装置DB132から運用データを取得して、取得した運用データが所定の基準を満たすか否かを判定する。製造管理装置100は、運用データが所定の基準を満たさないと判定する場合、設備制御装置200に何らかの異常が生じているとして、設備制御装置200における駆動機器の動作を停止する信号を出力する。ここで、所定の基準を満たさないと判定された運用データを、異常データと記載する。その後、製造管理装置100は、設備制御装置DBから取得した運用データの分析を実行する。運用データの分析により、運用データの異常を推定する。分析した結果、例えば、運用データに異常が生じた原因となる候補などを、製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部に表示する。 The manufacturing management device 100 acquires operation data from the equipment control device DB 132 at a predetermined timing, and determines whether or not the acquired operation data satisfies a predetermined standard. When the manufacturing control device 100 determines that the operation data does not satisfy a predetermined standard, the manufacturing control device 100 outputs a signal for stopping the operation of the drive device in the facility control device 200, assuming that some abnormality has occurred in the facility control device 200. Here, the operation data determined not to meet the predetermined criteria is described as abnormal data. After that, the manufacturing management device 100 executes the analysis of the operation data acquired from the equipment control device DB. Estimate operational data anomalies by analyzing operational data. As a result of the analysis, for example, candidates causing an abnormality in the operation data are displayed on the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300.
 具体的には、製造管理装置100は、設備制御装置DBから運用データ(例えば、生産指示書No.、使用材料コード、使用金型コード、及び作業者コード)の各々から識別情報を取得して、マスタデータと一致するか否かを判定する。マスタデータは、生産指示書No.に対応する使用材料コード(又は使用材料の識別情報)、使用金型コード(又は使用金型の識別情報)、作業者コードとその識別情報等が定義されたデータである。また、マスタデータとして、対象の作業に対して認定を受けている作業者コード(又は作業者の識別情報)が格納されている。製造管理装置100は、設備制御装置DBから取得した運用データと、マスタデータとを照合した結果、取得した運用データがマスタデータと異なっている場合、設備制御装置200に駆動機器を停止させる信号を出力する。例えば、ある対象製品を生産した際に取得した運用データのうち使用材料の識別情報が、マスタデータの使用材料の識別情報と異なっている場合、製造管理装置100は設備制御装置200に駆動機器を停止させる信号を出力する。例えば、取得した運用データのうち使用金型の識別情報が、マスタデータの使用金型の識別情報と異なっている場合、製造管理装置100は設備制御装置200に駆動機器を停止させる信号を出力する。例えば、取得した運用データのうち、作業者コードがマスタデータの作業者コードと異なっている場合、製造管理装置100は設備制御装置200に駆動機器を停止させる信号を出力する。これにより、生産指示書No.に対して、金型や材料を間違えて使用することや、対象の作業に対して認定を受けていない作業者が作業を行うことを防止することができる。また、製造管理装置100は、運用データを分析することによって、生産指示書No.に対する正しい使用材料コード、使用金型コード、及び作業者コードを推定してもよい。 Specifically, the manufacturing control device 100 acquires identification information from each of the operation data (for example, the production instruction No., the material code used, the mold code used, and the worker code) from the equipment control device DB. , Determine if it matches the master data. The master data is the production instruction No. It is the data in which the material code used (or the identification information of the material used), the mold code used (or the identification information of the mold used), the worker code and the identification information thereof, etc. corresponding to the above are defined. Further, as master data, a worker code (or worker identification information) certified for the target work is stored. As a result of collating the operation data acquired from the equipment control device DB with the master data, the manufacturing control device 100 sends a signal to the equipment control device 200 to stop the drive device when the acquired operation data is different from the master data. Output. For example, when the identification information of the material used in the operation data acquired when the target product is produced is different from the identification information of the material used in the master data, the manufacturing control device 100 attaches a drive device to the equipment control device 200. Output a signal to stop. For example, when the identification information of the mold used in the acquired operation data is different from the identification information of the mold used in the master data, the manufacturing control device 100 outputs a signal to the equipment control device 200 to stop the drive device. .. For example, when the worker code of the acquired operation data is different from the worker code of the master data, the manufacturing control device 100 outputs a signal to the equipment control device 200 to stop the drive device. As a result, the production instruction No. On the other hand, it is possible to prevent the wrong use of molds and materials and the work by workers who are not certified for the target work. Further, the manufacturing control device 100 analyzes the operation data to obtain the production instruction No. The correct material code used, mold code used, and worker code may be estimated for.
 設備制御装置200は、駆動機器の稼働中、例えば、検知部420から入力された信号に基づいて、材料の送り位置が正しいか、製品が置かれる位置が正しいか、製品の排出は正しく行われたかどうか等を判定することができる。検知部420によって、駆動機器から異常を示す信号、例えば、材料の送り位置が正しくないことを示す信号、製品が置かれる位置が正しくないことを示す信号、製品の排出が正しく行われていないことを示す信号(プレス停止コード)の少なくとも一つを受信すると、設備制御装置200は、駆動機器を直ちに停止させることができる。このとき、設備制御装置200はプレス停止コードを受信したことを補助記憶部230に一時的に格納してもよい。設備制御装置200は、補助記憶部230に一時的に格納されたプレス停止コードを、製造管理装置100に運用データとして送信してもよい。製造管理装置100が運用データを受信すると、運用データは設備制御装置DBに格納される。 In the equipment control device 200, while the drive device is in operation, for example, whether the material feed position is correct, the product is placed in the correct position, or the product is discharged correctly based on the signal input from the detection unit 420. It is possible to determine whether or not the product has been used. A signal indicating an abnormality from the drive device, for example, a signal indicating that the feed position of the material is incorrect, a signal indicating that the position where the product is placed is incorrect, or the product is not ejected correctly by the detection unit 420. Upon receiving at least one of the signals (press stop code) indicating, the equipment control device 200 can immediately stop the drive device. At this time, the equipment control device 200 may temporarily store in the auxiliary storage unit 230 that the press stop code has been received. The equipment control device 200 may transmit the press stop code temporarily stored in the auxiliary storage unit 230 to the manufacturing control device 100 as operation data. When the manufacturing control device 100 receives the operation data, the operation data is stored in the equipment control device DB.
 製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部のいずれかにおいて、運用データに異常が生じた原因となる候補の定型文を確認したユーザは、設備制御装置200において、プレス機械440、プレス機械440に設けられた金型、プレス周辺装置460などのメンテナンスを実行する。例えば、表示部に使用材料コードがマスタデータと一致しないことが提示された場合には、マスタデータと一致する使用材料コードを設定する。メンテナンスの完了後、ユーザは、製造管理装置100、設備制御装置200、又は通信端末300のいずれかから、製造管理装置100に駆動機器を停止する信号を解除する信号を送信する。製造管理装置100は、駆動機器を停止する信号を解除する信号を受信すると、駆動機器を停止する信号を解除する信号を、設備制御装置200に出力する。 The user who confirms the candidate fixed phrase that causes an abnormality in the operation data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment. In the control device 200, maintenance of the press machine 440, the mold provided in the press machine 440, the press peripheral device 460, and the like is performed. For example, when the display unit indicates that the material code used does not match the master data, the material code used that matches the master data is set. After the maintenance is completed, the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device. When the manufacturing control device 100 receives the signal for canceling the signal for stopping the drive device, the manufacturing control device 100 outputs the signal for canceling the signal for stopping the drive device to the equipment control device 200.
(製造管理装置のハードウェア構成)
 次に、製造管理装置100のハードウェア構成について説明する。製造管理装置100は、制御部110と、主記憶部120と、補助記憶部130と、表示部140と、入出力IF部150と、通信IF部160と、を有する。
(Hardware configuration of manufacturing control equipment)
Next, the hardware configuration of the manufacturing control device 100 will be described. The manufacturing control device 100 includes a control unit 110, a main storage unit 120, an auxiliary storage unit 130, a display unit 140, an input / output IF unit 150, and a communication IF unit 160.
 制御部110は、例えば、CPU(Central Processing Unit)等であり、製造管理装置100が有する各ブロックの動作を制御する。制御部110は、例えば、補助記憶部130に記録されている各ブロックの動作プログラムを読み出し、主記憶部120に展開して実行することにより、各ブロックの動作を制御する。 The control unit 110 is, for example, a CPU (Central Processing Unit) or the like, and controls the operation of each block of the manufacturing control device 100. The control unit 110 controls the operation of each block by, for example, reading the operation program of each block recorded in the auxiliary storage unit 130, expanding the operation program in the main storage unit 120, and executing the program.
 主記憶部120は、例えば、揮発性メモリ等の一時的な情報保持に用いられる書き換え可能な記憶装置である。主記憶部120は、補助記憶部130に記録されている各ブロックの動作プログラム等の展開領域として用いられる。 The main storage unit 120 is a rewritable storage device used for temporarily holding information such as a volatile memory. The main storage unit 120 is used as an expansion area for an operation program or the like of each block recorded in the auxiliary storage unit 130.
 補助記憶部130は、例えば、不揮発性メモリなどの長期的な情報保持に用いられる書き換え可能な記憶装置である。図1Bは、補助記憶部130の構成を説明するブロック図である。補助記憶部130には、例えば、本発明の一実施形態に係る管理方法を実行するためのプログラム133が格納されている。その他、製造した金属プレス部品の寸法データ等を管理するための製品管理DB131や、設備制御装置の運用データを管理するための設備制御装置DB132が格納される。なお、プログラム133、製品管理DB131、及び設備制御装置DB132は、同じ記憶装置に格納されていても良いし、それぞれ異なる記憶装置に格納されていてもよい。プログラム133については、後に詳細に説明する。図示しないが、補助記憶部130には、マスタデータ、後述する品質データ及び金属プレス部品の寸法データが所定の範囲を満たさなかった原因の候補の定型文等が格納されていてもよい。 The auxiliary storage unit 130 is a rewritable storage device used for long-term information retention such as a non-volatile memory. FIG. 1B is a block diagram illustrating the configuration of the auxiliary storage unit 130. The auxiliary storage unit 130 stores, for example, a program 133 for executing the management method according to the embodiment of the present invention. In addition, a product management DB 131 for managing dimensional data and the like of manufactured metal stamped parts and an equipment control device DB 132 for managing operation data of the equipment control device are stored. The program 133, the product management DB 131, and the equipment control device DB 132 may be stored in the same storage device or may be stored in different storage devices. Program 133 will be described in detail later. Although not shown, the auxiliary storage unit 130 may store master data, quality data described later, and fixed phrases of candidate causes for which the dimensional data of the metal stamped parts do not meet a predetermined range.
 表示部140は、液晶パネル、ELパネル等であり、情報を表示するための機器である。表示部140は、ユーザがキーボードを操作して情報を入力するために必要な情報、制御部110の処理結果等を表示する。また、表示部140とタッチセンサとが接続されている場合には、タッチパネルとして機能させることができる。 The display unit 140 is a liquid crystal panel, an EL panel, or the like, and is a device for displaying information. The display unit 140 displays information necessary for the user to operate the keyboard to input information, a processing result of the control unit 110, and the like. Further, when the display unit 140 and the touch sensor are connected, it can function as a touch panel.
 入出力IF部150は、外部から情報の入力を受け付けたり、外部に情報を出力したりするユーザインタフェースである。外部から情報の入力を受け付ける機器として、例えば、ボタン、マウス、キーボード、タッチセンサ等が挙げられる。入出力IF部150は、各ユーザインタフェースに対して操作入力がなされたことを検出すると、なされた操作入力に対応する制御信号を制御部110に出力する。また、外部に情報を出力する機器として、例えば、表示部140、プリンタ等が挙げられる。 The input / output IF unit 150 is a user interface that accepts information input from the outside and outputs information to the outside. Examples of devices that accept input of information from the outside include buttons, mice, keyboards, touch sensors, and the like. When the input / output IF unit 150 detects that an operation input has been made to each user interface, the input / output IF unit 150 outputs a control signal corresponding to the made operation input to the control unit 110. Further, examples of the device for outputting information to the outside include a display unit 140, a printer, and the like.
 通信IF部160は、製造管理装置100が有する通信インターフェースである。本実施形態に係る製造管理システム1では、製造管理装置100は通信IF部160を介することで、ネットワークを経由して設備制御装置200と接続し、設備制御装置200との間で信号やデータの送受信を行うことができる。また、製造管理装置100は通信IF部160を介することで、ネットワークを経由して通信端末300と接続し、通信端末300との間で信号やデータの送受信を行うことができる。また、図示しないが、通信端末300によって作業者の顔、指紋、静脈、虹彩等により生体認証を実行するための撮像装置を備えていても良いし、作業者の音声により生体認証を実行するためのマイク等を備えていても良い。 The communication IF unit 160 is a communication interface included in the manufacturing management device 100. In the manufacturing control system 1 according to the present embodiment, the manufacturing control device 100 is connected to the equipment control device 200 via the network via the communication IF unit 160, and signals and data are transmitted to and from the equipment control device 200. You can send and receive. Further, the manufacturing management device 100 can be connected to the communication terminal 300 via the network via the communication IF unit 160, and can transmit and receive signals and data to and from the communication terminal 300. Further, although not shown, the communication terminal 300 may be provided with an image pickup device for performing biometric authentication using the worker's face, fingerprint, vein, iris, etc., or to perform biometric authentication using the worker's voice. It may be equipped with a microphone or the like.
(設備制御装置のハードウェア構成)
 設備制御装置200は、制御部ユニット21と、入力部22と、出力部23と、補助記憶部230と、通信IF部260と、電源部270と、を備える。制御部ユニット21は、制御部210と、主記憶部220と、を備える。
(Hardware configuration of equipment control device)
The equipment control device 200 includes a control unit 21, an input unit 22, an output unit 23, an auxiliary storage unit 230, a communication IF unit 260, and a power supply unit 270. The control unit 21 includes a control unit 210 and a main storage unit 220.
 制御部210は、各種の処理を実行するCPUである。主記憶部220は、揮発性メモリ及び不揮発性メモリを含み、CPUの作業領域として用いられる他、設備制御装置200の基本動作の為にCPUが実行する制御プログラムを記憶する。また、主記憶部220には、プロセス制御やシーケンス制御等を実行するPLC用のプログラミング言語(例えば、ラダー言語)で記述されたプログラムが格納されている。当該プログラムは、演算命令と指定ポートとの組が複数記述された構成を有する。 The control unit 210 is a CPU that executes various processes. The main storage unit 220 includes a volatile memory and a non-volatile memory, is used as a work area of the CPU, and stores a control program executed by the CPU for the basic operation of the equipment control device 200. Further, the main storage unit 220 stores a program written in a programming language for PLC (for example, a ladder language) that executes process control, sequence control, and the like. The program has a configuration in which a plurality of pairs of arithmetic instructions and designated ports are described.
 通信IF部260は、設備制御装置200が有する通信インターフェースである。設備制御装置200は、通信IF部260を介することで、ネットワークを経由して製造管理装置100と接続し、製造管理装置100との間で信号やデータの送受信を行うことができる。 The communication IF unit 260 is a communication interface included in the equipment control device 200. The equipment control device 200 can be connected to the manufacturing control device 100 via a network via the communication IF unit 260, and can transmit and receive signals and data to and from the manufacturing control device 100.
 電源部270は、制御部210、主記憶部220、通信IF部260、電源部270、入力部22、及び出力部23と接続されて、各ブロックに電源を供給する。 The power supply unit 270 is connected to the control unit 210, the main storage unit 220, the communication IF unit 260, the power supply unit 270, the input unit 22, and the output unit 23, and supplies power to each block.
 入力部22は、入力回路と、リレー素子と、を含む。入力回路は、操作部410、検知部420、測定部430、プレス機械440、及びプレス周辺装置460と接続されている。入力回路は、操作部410、検知部420、測定部430、プレス機械440、及びプレス周辺装置460それぞれからの入力信号に応じて起動して制御部210に送信する信号を生成するための電子回路である。また、リレー素子は、接点を有するメカニカルリレーである。リレー素子は、入力機器の数に応じて設けられる。リレー素子の接点は、機器からの入力信号を受けていない場合は、開状態となっており、入力機器からの入力信号を受けている場合は、閉状態となっている。入力部22において、例えば、操作部410から入力信号を受けると、リレー素子の接点が閉状態となり、入力回路はデジタル信号を生成して、生成したデジタル信号を、制御部210に送信する。 The input unit 22 includes an input circuit and a relay element. The input circuit is connected to an operation unit 410, a detection unit 420, a measurement unit 430, a press machine 440, and a press peripheral device 460. The input circuit is an electronic circuit for generating a signal to be activated in response to input signals from each of the operation unit 410, the detection unit 420, the measurement unit 430, the press machine 440, and the press peripheral device 460 and transmitted to the control unit 210. Is. Further, the relay element is a mechanical relay having contacts. Relay elements are provided according to the number of input devices. The contacts of the relay element are in the open state when they are not receiving the input signal from the device, and are in the closed state when they are receiving the input signal from the input device. When the input unit 22 receives an input signal from, for example, the operation unit 410, the contact of the relay element is closed, the input circuit generates a digital signal, and the generated digital signal is transmitted to the control unit 210.
 出力部23は、出力回路と、リレー素子と、を含む。出力回路は、表示部470、レーザ印字機480、及びプレス機械440と接続されている。出力回路は、表示部470、レーザ印字機480、及びプレス機械440を、駆動又は停止するための電子回路である。出力回路は、制御部210からの指示に応じて起動して、リレー素子の接点を、開状態又は閉状態に制御する。リレー素子は、出力機器の数に応じて設けられる。出力部23は、制御部210から信号を受信すると、リレー素子の接点が閉状態となる。これにより、プレス機械440に電圧が印加されて、プレス機械440が駆動する。出力部23は、製造管理装置100、操作部410、検知部420、測定部430のそれぞれからの入力信号に基づいて、プレス機械440及び表示部470に信号を出力する。 The output unit 23 includes an output circuit and a relay element. The output circuit is connected to a display unit 470, a laser printing machine 480, and a press machine 440. The output circuit is an electronic circuit for driving or stopping the display unit 470, the laser printing machine 480, and the press machine 440. The output circuit is activated in response to an instruction from the control unit 210 to control the contacts of the relay element to be in the open state or the closed state. Relay elements are provided according to the number of output devices. When the output unit 23 receives a signal from the control unit 210, the contact of the relay element is closed. As a result, a voltage is applied to the press machine 440 to drive the press machine 440. The output unit 23 outputs signals to the press machine 440 and the display unit 470 based on the input signals from each of the manufacturing control device 100, the operation unit 410, the detection unit 420, and the measurement unit 430.
 入力部22と接続される操作部410、検知部420、測定部430、プレス機械440、プレス周辺装置460について説明する。操作部410は、設備制御装置200を操作するためのキーボード、ボタン、タッチセンサ等である。例えば、操作部410によって、使用材料コード、使用金型コード、作業者コード等の属性データが入力されてもよい。なお、属性コードは、操作部410によって入力されても良いし、属性データを表す二次元コード及びバーコードを読み取る読取部(図示しない)によって、入力されてもよい。また、検知部420は、光電センサ、レーザセンサ、リミットスイッチ、近接スイッチなどのセンサである。検知部420は、プレス機械440に金型に設置されている。金型に検知部420を設けることにより、材料の送り位置、製品が置かれる位置、製品の排出等を検出することができる。金型には、複数のセンサが設けられており、センサが設けられている位置に応じて、センサの番号が設定されていてもよい。検知部420で取得された各種データは、設備制御装置DBに格納される。測定部430は、例えば、変位センサ、測長センサ、形状センサ等であり、製造された金属プレス部品の寸法の測定を行う。金属プレス部品を測定する部分に応じてセンサを適宜選択すればよい。測定部430で測定された金属プレス部品の寸法データは、個体識別情報に関連付けられて、補助記憶部230に格納される。その後、寸法データは、通信IF部260を介して、製造管理装置100に送信される。 The operation unit 410, the detection unit 420, the measurement unit 430, the press machine 440, and the press peripheral device 460 connected to the input unit 22 will be described. The operation unit 410 is a keyboard, buttons, touch sensors, etc. for operating the equipment control device 200. For example, attribute data such as a material code used, a mold code used, and a worker code may be input by the operation unit 410. The attribute code may be input by the operation unit 410, or may be input by a reading unit (not shown) that reads a two-dimensional code representing the attribute data and a barcode. Further, the detection unit 420 is a sensor such as a photoelectric sensor, a laser sensor, a limit switch, and a proximity switch. The detection unit 420 is installed in a die on the press machine 440. By providing the detection unit 420 in the mold, it is possible to detect the feed position of the material, the position where the product is placed, the discharge of the product, and the like. A plurality of sensors are provided in the mold, and the sensor numbers may be set according to the position where the sensors are provided. Various data acquired by the detection unit 420 are stored in the equipment control device DB. The measuring unit 430 is, for example, a displacement sensor, a length measuring sensor, a shape sensor, or the like, and measures the dimensions of manufactured metal stamped parts. The sensor may be appropriately selected according to the portion to be measured for the metal stamped component. The dimensional data of the metal stamped part measured by the measuring unit 430 is associated with the individual identification information and stored in the auxiliary storage unit 230. After that, the dimensional data is transmitted to the manufacturing control device 100 via the communication IF unit 260.
 プレス機械440には、プレス機械の運転モード選択(寸動・自動など)、プレス機械のクラッチ状態(開、閉)、プレスカウント数を示すが入力される。プレス周辺装置460には、例えば、金属プレス部品を製造する際の搬送装置から製品搬送中の状態(正しく製品をグリップできたか、ミスグリップが発生していないか)を示す信号が入力される。プレス機械440に入力された信号、プレス周辺装置460に入力された信号は、補助記憶部230に格納される。また、操作部410又は読取部によって取得された属性データも、補助記憶部230に格納される。その後、上記の信号及び属性データを含む運用データは、通信IF部260を介して、製造管理装置100に送信される。 In the press machine 440, the operation mode selection (dimension / automatic, etc.) of the press machine, the clutch state (open / closed) of the press machine, and the press count number are input. For example, a signal indicating a state during product transfer (whether the product can be gripped correctly or no misgrip has occurred) is input to the press peripheral device 460 from the transfer device when manufacturing a metal stamped part. The signal input to the press machine 440 and the signal input to the press peripheral device 460 are stored in the auxiliary storage unit 230. The attribute data acquired by the operation unit 410 or the reading unit is also stored in the auxiliary storage unit 230. After that, the operation data including the above signal and attribute data is transmitted to the manufacturing control device 100 via the communication IF unit 260.
 出力部23と接続される表示部470、レーザ印字機480、プレス機械440について説明する。表示部470は、設備制御装置200の状態を表示したり、製造管理装置100から受信したデータを表示したりする。レーザ印字機480は、例えば、レーザ照射装置である。レーザ照射装置によって、製造された金属プレス部品に個体識別情報を含むコードを付す。また、プレス機械440は、例えば、金属プレス機械である。プレス機械440は、一つ備えている例を示すが、複数備えていてもよい。プレス機械440を複数備えることで、トランスファー加工、順送加工が可能となる。なお、プレス機械440から出力された信号は、入力部22に入力される。 The display unit 470, the laser printing machine 480, and the press machine 440 connected to the output unit 23 will be described. The display unit 470 displays the status of the equipment control device 200 and displays the data received from the manufacturing control device 100. The laser printing machine 480 is, for example, a laser irradiation device. A code containing individual identification information is attached to the manufactured metal stamped parts by a laser irradiation device. Further, the press machine 440 is, for example, a metal press machine. Although the press machine 440 is provided with one example, a plurality of press machines may be provided. By providing a plurality of press machines 440, transfer processing and progressive processing become possible. The signal output from the press machine 440 is input to the input unit 22.
(通信端末のハードウェア構成)
 通信端末300は、制御部310と、主記憶部320と、補助記憶部330と、表示部340と、入出力IF部350と、通信IF部360と、を有する。
(Hardware configuration of communication terminal)
The communication terminal 300 includes a control unit 310, a main storage unit 320, an auxiliary storage unit 330, a display unit 340, an input / output IF unit 350, and a communication IF unit 360.
 制御部310は、例えば、CPU等であり、通信端末300が有する各ブロックの動作を制御する。制御部110は、例えば、補助記憶部330に記録されている各ブロックの動作プログラムを読み出し、主記憶部320に展開して実行することにより、各ブロックの動作を制御する。 The control unit 310 is, for example, a CPU or the like, and controls the operation of each block of the communication terminal 300. The control unit 110 controls the operation of each block by, for example, reading the operation program of each block recorded in the auxiliary storage unit 330, expanding the operation program in the main storage unit 320, and executing the program.
 主記憶部320は、例えば、揮発性メモリ等の一時的な情報保持に用いられる書き換え可能な記憶装置である。主記憶部320は、補助記憶部330に記録されている各ブロックの動作プログラム等の展開領域として用いられる。 The main storage unit 320 is a rewritable storage device used for temporarily holding information such as a volatile memory. The main storage unit 320 is used as an expansion area for an operation program or the like of each block recorded in the auxiliary storage unit 330.
 補助記憶部330は、製造管理装置100とデータや信号を送受信するためのアプリケーションプログラムが格納されている。当該アプリケーションプログラムによって、製造管理装置100から通信IF部360で受信した金属プレス部品の異常データや、異常が生じた原因の候補の定型文等を、表示部340に表示させることができる。また、当該アプリケーションプログラムによって、製造管理装置100に、駆動機器の停止を解除する信号を送信することができる。 The auxiliary storage unit 330 stores an application program for transmitting and receiving data and signals to and from the manufacturing control device 100. By the application program, the display unit 340 can display the abnormality data of the metal stamped parts received from the manufacturing control device 100 by the communication IF unit 360, the fixed phrase of the candidate of the cause of the abnormality, and the like. Further, the application program can transmit a signal for releasing the stop of the drive device to the manufacturing control device 100.
 表示部340は、例えば、液晶表示パネル又はEL表示パネル等の通信端末300を構成する筐体内に一体となって接続された表示装置である。表示部340には、製造管理装置100から受信したデータを表示する。 The display unit 340 is, for example, a display device integrally connected in a housing constituting a communication terminal 300 such as a liquid crystal display panel or an EL display panel. The data received from the manufacturing control device 100 is displayed on the display unit 340.
 入出力IF部350は、例えば、ボタン、タッチセンサ等、通信端末300が有するユーザインタフェースである。入出力IF部350は、各ユーザインタフェースに対して操作入力がなされたことを検出すると、なされた操作入力に対応する制御信号を制御部310に出力する。 The input / output IF unit 350 is a user interface of the communication terminal 300, such as a button and a touch sensor. When the input / output IF unit 350 detects that an operation input has been made to each user interface, the input / output IF unit 350 outputs a control signal corresponding to the made operation input to the control unit 310.
 通信IF部360は、通信端末300が有する通信インターフェースである。通信端末300は、通信IF部360を介して、製造管理装置100や設備制御装置200と、信号やデータを送受信する。 The communication IF unit 360 is a communication interface included in the communication terminal 300. The communication terminal 300 transmits / receives signals and data to / from the manufacturing management device 100 and the equipment control device 200 via the communication IF unit 360.
(補助記憶部の構成)
 次に、補助記憶部130の構成について、図1Bを参照して説明する。補助記憶部130に、プログラム133、製品管理DB131、及び設備制御装置DB132が格納されている。
(Structure of auxiliary storage)
Next, the configuration of the auxiliary storage unit 130 will be described with reference to FIG. 1B. The program 133, the product management DB 131, and the equipment control device DB 132 are stored in the auxiliary storage unit 130.
 プログラム133は、信号受信部1331、判定部1332、データ出力部1333、データ受信部1334、信号出力部1336、及び分析部1335を有する。 The program 133 has a signal receiving unit 1331, a determination unit 1332, a data output unit 1333, a data receiving unit 1334, a signal output unit 1336, and an analysis unit 1335.
 信号受信部1331は、設備制御装置200からの信号を受信したり、通信端末300からの信号を受信したりする。 The signal receiving unit 1331 receives the signal from the equipment control device 200 and the signal from the communication terminal 300.
 信号出力部1336は、設備制御装置200の駆動機器の動作を開始する信号を出力したり、駆動機器を停止する信号を出力したり、駆動機器を停止する信号を解除する信号を出力したり、停止条件処理を開始する信号を出力したりする。 The signal output unit 1336 outputs a signal for starting the operation of the drive device of the equipment control device 200, outputs a signal for stopping the drive device, outputs a signal for canceling the signal for stopping the drive device, and the like. Stop condition Outputs a signal to start processing.
 判定部1332は、製品管理DB131から、金属プレス部品の寸法データを取得して、寸法データが所定の範囲内であるか否かを判定する。寸法データにおける所定の範囲とは、取得された寸法のデータが製品として許容される値の範囲をいう。所定の範囲とは、例えば、図面指定公差の下限から上限の範囲をいう。また、所定の範囲とは、例えば、直近10個の寸法データの平均値から設定された割合に含まれる範囲である。所定の範囲は、図面指定公差の下限から上限の範囲、又は直近10個の寸法データの平均値から設定された割合に含まれる範囲の少なくとも一方を満たせばよい。判定部1332は、例えば、図3に示す寸法データの高さ、距離、内径、外径、角度、幾何公差の全ての項目が所定の範囲内である場合、金属プレス部品は良品であると判定する。図3に示す寸法データの高さ、距離、内径、外径、角度、幾何公差のいずれか一つでも所定の範囲内ではない場合、金属プレス部品は不良品であると判定する。寸法データにおける高さ、距離、及び内径などの項目は、金属プレス部品に応じて適宜設定される。判定部1332が取得した寸法データが所定の範囲内であり、金属プレス部品が良品であると判定する場合、判定結果を1として製品管理DB131に格納する。判定部1332が取得した寸法データが所定の範囲内ではなく、金属プレス部品が不良品であると判定する場合、判定結果を0として製品管理DB131に格納する。判定部1332は、所定の範囲を満たさないと判定する場合に、駆動機器の停止条件を満たすと判定する。また、判定部1332は、設備制御装置DB132から取得した運用データを取得して、駆動機器の停止条件を満たすか否かを判定する。ここで、駆動機器の停止条件とは、運用データが所定の基準を満たすか否かである。また、所定の基準とは、マスタデータに格納されたデータである。取得した運用データとマスタデータとを照合して、運用データとマスタデータとが一致すれば、所定の基準を満たすと判定する。つまり、判定部1332は、駆動機器の停止条件を満たさないと判定する。運用データとマスタデータと一致しなければ、所定の基準を満たさないと判定する。つまり、判定部1332は、駆動機器の停止条件を満たすと判定する。 The determination unit 1332 acquires the dimensional data of the metal stamped part from the product management DB 131, and determines whether or not the dimensional data is within a predetermined range. The predetermined range in the dimensional data means the range of values that the acquired dimensional data is acceptable as a product. The predetermined range means, for example, the range from the lower limit to the upper limit of the drawing specified tolerance. Further, the predetermined range is, for example, a range included in the ratio set from the average value of the latest 10 dimensional data. The predetermined range may satisfy at least one of the range from the lower limit to the upper limit of the drawing specified tolerance or the range included in the ratio set from the average value of the latest 10 dimensional data. The determination unit 1332 determines that the metal stamped part is a good product, for example, when all the items of height, distance, inner diameter, outer diameter, angle, and geometrical tolerance of the dimensional data shown in FIG. 3 are within a predetermined range. do. If any one of the height, distance, inner diameter, outer diameter, angle, and geometrical tolerance of the dimensional data shown in FIG. 3 is not within the predetermined range, it is determined that the metal stamped part is a defective product. Items such as height, distance, and inner diameter in the dimensional data are appropriately set according to the metal stamped parts. When the dimensional data acquired by the determination unit 1332 is within a predetermined range and it is determined that the metal stamped part is a non-defective product, the determination result is set to 1 and stored in the product management DB 131. When it is determined that the dimensional data acquired by the determination unit 1332 is not within the predetermined range and the metal stamped part is a defective product, the determination result is set to 0 and stored in the product management DB 131. The determination unit 1332 determines that the stop condition of the drive device is satisfied when it is determined that the predetermined range is not satisfied. Further, the determination unit 1332 acquires the operation data acquired from the equipment control device DB 132, and determines whether or not the stop condition of the drive device is satisfied. Here, the stop condition of the drive device is whether or not the operation data satisfies a predetermined standard. Further, the predetermined reference is the data stored in the master data. The acquired operation data and the master data are collated, and if the operation data and the master data match, it is determined that the predetermined criteria are satisfied. That is, the determination unit 1332 determines that the stop condition of the drive device is not satisfied. If the operation data and the master data do not match, it is judged that the predetermined criteria are not met. That is, the determination unit 1332 determines that the stop condition of the drive device is satisfied.
 データ受信部1334は、設備制御装置200から、寸法データ及び運用データを受信する。寸法データや運用データの形式は特に限定されず、CSVデータ、テキストデータなどを適用すればよい。 The data receiving unit 1334 receives dimensional data and operational data from the equipment control device 200. The format of the dimensional data and the operation data is not particularly limited, and CSV data, text data, or the like may be applied.
 分析部1335は、判定部1332において、所定の範囲を満たさないと判定された寸法データを分析する。また、分析部1335は、判定部1332において、所定の基準を満たさないと判定された運用データを分析する。分析部1335は、予め人工知能によって学習した機械学習モデルを用いて、寸法データが所定の範囲を満たさなかった原因や、運用データが所定の基準を満たさなかった原因を推定する。分析部1335は、過去に取得した寸法データや、運用データや、品質データに基づいて、異常データを分析してもよい。ここで、品質データは、過去に製品の不具合発生時に取得されたデータであり、不具合が発生した原因と、不具合が発生したときに施した対策と、その評価を記録したデータであってもよい。また、品質データは、金型をメンテナンスした際に取得したデータや、金型の立ち上げ時の課題と対策を記録したデータであってもよい。例えば、判定部1332において、寸法データが所定の範囲を満たさないと判定された場合に、分析部1335は、製品管理DB131から少なくとも異常データを取得する。本明細書等において、異常データとは、判定部1332において、所定の範囲を満たさないと判定された寸法データをいう。分析対象のデータは、異常データだけでなく、異常データを含む所定の数の寸法データであってもよい。分析部1335の分析の結果、金属プレス部品の寸法データが所定の範囲を満たさなかった原因の候補の定型文を出力する。また、判定部1332において、運用データが所定の基準を満たさないと判定された場合に、分析部1335は、設備制御装置DB132から、少なくとも異常データを取得する。分析対象のデータは、異常データだけでなく、異常データを含む所定の数の運用データであってもよい。分析部1335の分析の結果、金属プレス部品の運用データが所定の基準を満たさなかった原因の候補の定型文を出力する。 The analysis unit 1335 analyzes the dimensional data determined by the determination unit 1332 not to satisfy the predetermined range. Further, the analysis unit 1335 analyzes the operation data determined by the determination unit 1332 not to satisfy the predetermined criteria. The analysis unit 1335 estimates the cause of the dimensional data not satisfying the predetermined range and the cause of the operational data not satisfying the predetermined standard by using the machine learning model learned in advance by artificial intelligence. The analysis unit 1335 may analyze the abnormality data based on the dimensional data, the operation data, and the quality data acquired in the past. Here, the quality data is data acquired when a defect of a product occurs in the past, and may be data recording the cause of the defect, the measures taken when the defect occurred, and the evaluation thereof. .. Further, the quality data may be data acquired when the mold is maintained, or data recording problems and countermeasures at the time of starting the mold. For example, when the determination unit 1332 determines that the dimensional data does not satisfy a predetermined range, the analysis unit 1335 acquires at least abnormality data from the product management DB 131. In the present specification and the like, the abnormality data means dimensional data determined by the determination unit 1332 not to satisfy a predetermined range. The data to be analyzed may be not only anomalous data but also a predetermined number of dimensional data including anomalous data. As a result of the analysis by the analysis unit 1335, the fixed phrase of the cause candidate that the dimensional data of the metal stamped part does not satisfy the predetermined range is output. Further, when the determination unit 1332 determines that the operation data does not satisfy the predetermined criteria, the analysis unit 1335 acquires at least the abnormality data from the equipment control device DB 132. The data to be analyzed may be not only abnormal data but also a predetermined number of operational data including abnormal data. As a result of the analysis of the analysis unit 1335, the fixed phrase of the candidate of the cause that the operation data of the metal stamped part does not meet the predetermined standard is output.
 分析部1335は、製品管理DB131から所定の数の寸法データを抽出して、分析することで、寸法データの平均値、工程能力の算出等を実行することができる。これらの分析結果は、定型フォームにテキスト化することができる。 The analysis unit 1335 can extract a predetermined number of dimensional data from the product management DB 131 and analyze the dimensional data to calculate the average value of the dimensional data, the process capability, and the like. The results of these analyzes can be converted into text in a standard form.
 データ出力部1333は、寸法データ又は運用データに異常が生じた原因となる候補の定型文を、設備制御装置200、及び通信端末300に送信する。また、データ出力部1333は、寸法データ又は運用データの異常データ含む所定の数のデータを設備制御装置200及び通信端末300に送信してもよい。また、分析部1335から得られた、寸法データの平均値、工程能力を算出した結果等のテキストファイルを、データ出力部1333から出力することができる。 The data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the dimensional data or the operation data to the equipment control device 200 and the communication terminal 300. Further, the data output unit 1333 may transmit a predetermined number of data including abnormal data of dimensional data or operation data to the equipment control device 200 and the communication terminal 300. Further, a text file such as an average value of dimensional data and a result of calculating process capability obtained from the analysis unit 1335 can be output from the data output unit 1333.
(製造管理方法のフローチャート)
 図5及び図6は、本発明の一実施形態に係る製造管理方法を説明するフローチャートである。本発明の一実施形態に係るプログラム133は、製造管理装置100の制御部110によって実行される。設備制御装置200において、金属プレス部品の製造が開始されたタイミングで、プログラム133が開始される。
(Flow chart of manufacturing control method)
5 and 6 are flowcharts illustrating a manufacturing control method according to an embodiment of the present invention. The program 133 according to the embodiment of the present invention is executed by the control unit 110 of the manufacturing control device 100. In the equipment control device 200, the program 133 is started at the timing when the production of the metal stamped parts is started.
 図5において、プログラム133が開始されると、信号出力部1336は、設備制御装置200に駆動機器の動作を開始する信号を送信する(ステップS401)。設備制御装置200は駆動機器の動作を開始する信号を受信すると、プレス機械440、検知部420、プレス周辺装置460等の動作を開始して、金属プレス部品を製造する。また、設備制御装置200は、プレス機械440の動作を開始すると、設備制御装置200において製造された金属プレス部品に対応する運用データを取得して、補助記憶部230に格納する。その後、設備制御装置200は、運用データを、製造管理装置100に送信する。設備制御装置200は、運用データと受信すると、設備制御装置DB132に格納する。 In FIG. 5, when the program 133 is started, the signal output unit 1336 transmits a signal to start the operation of the drive device to the equipment control device 200 (step S401). Upon receiving the signal for starting the operation of the drive device, the equipment control device 200 starts the operation of the press machine 440, the detection unit 420, the press peripheral device 460, and the like to manufacture the metal stamped parts. Further, when the equipment control device 200 starts the operation of the press machine 440, the equipment control device 200 acquires the operation data corresponding to the metal stamped parts manufactured by the equipment control device 200 and stores the operation data in the auxiliary storage unit 230. After that, the equipment control device 200 transmits the operation data to the manufacturing control device 100. Upon receiving the operation data, the equipment control device 200 stores it in the equipment control device DB 132.
 次に、信号出力部1336は設備制御装置200に停止条件処理を開始する信号を出力する(ステップS402)。停止条件処理につついては、後に詳細に説明する。 Next, the signal output unit 1336 outputs a signal for starting the stop condition processing to the equipment control device 200 (step S402). The stop condition processing will be described in detail later.
 設備制御装置200は、検知部420によってプレス機械から金属プレス部品が排出されたことを検知すると、補助記憶部230に格納されたテーブルから個体識別情報を含む2次元コードを読み出し、レーザ印字機480によって金属プレス部品の表面に個体識別情報を含むコードを付す。 When the equipment control device 200 detects that the metal press parts have been ejected from the press machine by the detection unit 420, the equipment control device 200 reads out a two-dimensional code including individual identification information from the table stored in the auxiliary storage unit 230, and the laser printing machine 480. A code containing individual identification information is attached to the surface of the metal stamped part.
 次に、設備制御装置200は、測定部430において金属プレス部品の寸法を測定する。本実施形態では、金属プレス部品の寸法データとして、内径、深さ、平面度を取得して個体識別情報と関連付けて、補助記憶部230内に格納する。その後、設備制御装置200は、当該個体識別情報及び寸法データを製造管理装置100に送信する。製造管理装置100は、個体識別情報及び寸法データと受信すると、製品管理DB131に格納する。 Next, the equipment control device 200 measures the dimensions of the metal stamped parts in the measuring unit 430. In the present embodiment, the inner diameter, depth, and flatness are acquired as dimensional data of the metal stamped part, associated with the individual identification information, and stored in the auxiliary storage unit 230. After that, the equipment control device 200 transmits the individual identification information and the dimensional data to the manufacturing control device 100. Upon receiving the individual identification information and the dimensional data, the manufacturing control device 100 stores the individual identification information and the dimensional data in the product management DB 131.
 次に、判定部1332は、製品管理DB131から、金属プレス部品の寸法データ及び個体識別情報を取得し(ステップS403)、当該寸法データが所定の範囲を満たすか否かを判定する(ステップS404)。判定部1332が取得した寸法データが所定の範囲を満たすと判定する場合(ステップS404;Yes)、判定結果を1として製品管理DB131に格納して(ステップS405)、プログラムが終了する(END)。そして、次の金属プレス部品の製造が開始されたタイミングで、プログラム133が開始される。 Next, the determination unit 1332 acquires dimensional data and individual identification information of the metal stamped parts from the product management DB 131 (step S403), and determines whether or not the dimensional data satisfies a predetermined range (step S404). .. When it is determined that the dimensional data acquired by the determination unit 1332 satisfies a predetermined range (step S404; Yes), the determination result is stored in the product management DB 131 as 1 (step S405), and the program ends (END). Then, the program 133 is started at the timing when the production of the next metal stamped part is started.
 ステップS401~S405までの処理は、金属プレス部品が正常に製造された場合の処理である。次に、金属プレス部品が正常に製造されなかった場合について、ステップS404、S407~S411を参照して説明する。 The processes from steps S401 to S405 are processes when the metal stamped parts are normally manufactured. Next, the case where the metal stamped parts are not normally manufactured will be described with reference to steps S404 and S407 to S411.
 判定部1332が、寸法データが所定の範囲ではないと判定する場合(ステップS404;No)、信号出力部1336は、駆動機器を停止する信号を設備制御装置200に送信する(ステップS407)。判定部1332は、寸法データの内径、深さ、平面度等の項目うち少なくとも一つでも所定の範囲を満たさなければ、寸法データを異常データと判定し、金属プレス部品が不良品であると判定する。設備制御装置200は、駆動機器を停止する信号を受信すると、駆動機器を停止する。次に、判定部1332は、判定結果を0として製品管理DB131に格納する(ステップS408)。次に、分析部1335は、異常データを取得して分析する(ステップS409)。分析部1335の分析の結果、金属プレス部品の寸法データが所定の範囲とならなかった原因の候補の定型文を出力する(ステップS410)。金属プレス部品の寸法データが所定の範囲とならなかった原因の候補の定型文は、可能性が高いものから順に複数提示されてもよい。データ出力部1333は、寸法データに異常が生じた原因となる候補の定型文を、設備制御装置200、及び通信端末300に送信する。そして、寸法データに異常が生じた原因となる候補の定型文が、製造管理装置100の表示部、設備制御装置200の表示部140、通信端末300の表示部140に表示される。また、製造管理装置100の表示部、設備制御装置200の表示部140、及び通信端末300の表示部140に表示されるデータは、寸法データに異常が生じた原因となる候補の定型文だけでなく、分析部1335が分析する前の寸法データであってもよい。 When the determination unit 1332 determines that the dimensional data is not within the predetermined range (step S404; No), the signal output unit 1336 transmits a signal for stopping the drive device to the equipment control device 200 (step S407). If at least one of the items such as inner diameter, depth, and flatness of the dimensional data does not satisfy a predetermined range, the determination unit 1332 determines the dimensional data as abnormal data and determines that the metal stamped part is a defective product. do. When the equipment control device 200 receives the signal for stopping the drive device, the facility control device 200 stops the drive device. Next, the determination unit 1332 stores the determination result as 0 in the product management DB 131 (step S408). Next, the analysis unit 1335 acquires and analyzes the abnormal data (step S409). As a result of the analysis by the analysis unit 1335, a fixed phrase of a candidate for the cause that the dimensional data of the metal stamped part does not fall within the predetermined range is output (step S410). A plurality of fixed phrases as candidates for the cause that the dimensional data of the metal stamped part does not fall within the predetermined range may be presented in order from the one with the highest possibility. The data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the dimensional data to the equipment control device 200 and the communication terminal 300. Then, a candidate fixed phrase that causes an abnormality in the dimensional data is displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300. Further, the data displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300 are only candidate fixed phrases that cause an abnormality in the dimensional data. It may be the dimensional data before the analysis unit 1335 analyzes.
 製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部のいずれかにおいて、寸法データに異常が生じた原因となる候補の定型文を確認したユーザは、設備制御装置200において、金型、プレス機械、プレス周辺装置などのメンテナンスを実行して、金属プレス部品が正常な寸法となるように調整する。ユーザは、メンテナンス後の金属プレス部品の寸法が正常であることを確認した後、製造管理装置100、設備制御装置200、又は通信端末300のいずれかから、製造管理装置100に駆動機器を停止する信号を解除する信号を送信する。データ受信部1334は、駆動機器を停止する信号を解除する信号を受信する(ステップS411;Yes)と、信号出力部1336は、駆動機器を停止する信号を解除する信号を設備制御装置200に送信する(ステップS401)。そして、次に製造された金属プレス部品に対して運用データを用いて、設備制御装置200の停止条件処理を開始する(ステップS402)。データ受信部1334は、駆動機器を停止する信号を解除する信号を受信しなければ(ステップS411;No)、当該信号を受信するまで待機する。 A user who confirms a candidate fixed phrase that causes an abnormality in dimensional data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment. In the control device 200, maintenance of the die, the press machine, the press peripheral device and the like is performed, and the metal stamped parts are adjusted to have normal dimensions. After confirming that the dimensions of the metal stamped parts after maintenance are normal, the user stops the drive device from the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100. Release the signal Send a signal. When the data receiving unit 1334 receives the signal for releasing the signal for stopping the drive device (step S411; Yes), the signal output unit 1336 transmits the signal for releasing the signal for stopping the drive device to the equipment control device 200. (Step S401). Then, the stop condition processing of the equipment control device 200 is started by using the operation data for the next manufactured metal stamped parts (step S402). If the data receiving unit 1334 does not receive the signal for canceling the signal for stopping the drive device (step S411; No), the data receiving unit 1334 waits until the signal is received.
(駆動機器停止条件処理)
 次に、駆動機器の停止条件処理について、図6に示すフローチャートを参照して説明する。製造管理装置100は、設備制御装置DBから所定のタイミングで運用データを取得する。ここで、判定に用いられる運用データは、生産指示書No.、使用材料コード、使用金型コード、及び作業者コードから取得された各種識別情報である。
(Drive device stop condition processing)
Next, the stop condition processing of the drive device will be described with reference to the flowchart shown in FIG. The manufacturing control device 100 acquires operation data from the equipment control device DB at a predetermined timing. Here, the operational data used for the determination is the production instruction No. , Used material code, used mold code, and various identification information obtained from the worker code.
 駆動機器の停止条件処理が開始されると、判定部1332は、設備制御装置DB132から運用データを取得して、駆動機器の停止条件を満たすか否かを判定する(ステップS421)。判定部1332は、取得した運用データが、マスタデータと一致する場合に、駆動機器の停止条件を満たさないと判定する場合(ステップS421;No)、ステップS403の処理に進む。または、判定部1332は、取得した運用データが、マスタデータと一致しない場合に、駆動機器の停止条件を満たすと判定する。判定部1332は、駆動機器の停止条件を満たすと判定する場合(ステップS421;Yes)、信号出力部1336は、駆動機器を停止する信号を設備制御装置200に送信する(ステップS422)。設備制御装置200は、駆動機器を停止する信号を受信すると、プレス機械440を停止する。次に、分析部1335は、少なくとも異常データを取得して分析する(ステップS423)。分析部1335の分析の結果、運用データが所定の基準を満たさなかった原因の候補の定型文を出力する(ステップS424)。データ出力部1333は、運用データに異常が生じた原因となる候補の定型文を、設備制御装置200、及び通信端末300に送信する。そして、運用データに異常が生じた原因となる候補の定型文が、製造管理装置100の表示部、設備制御装置200の表示部140、通信端末300の表示部140に表示される。また、製造管理装置100の表示部、設備制御装置200の表示部140、及び通信端末300の表示部140に表示されるデータは、運用データに異常が生じた原因となる候補の定型文だけでなく、分析部1335が分析する前の運用データであってもよい。 When the drive equipment stop condition processing is started, the determination unit 1332 acquires operation data from the equipment control device DB 132 and determines whether or not the drive equipment stop condition is satisfied (step S421). If the determination unit 1332 determines that the acquired operation data does not satisfy the stop condition of the drive device when it matches the master data (step S421; No), the determination unit 1332 proceeds to the process of step S403. Alternatively, the determination unit 1332 determines that the stop condition of the drive device is satisfied when the acquired operation data does not match the master data. When the determination unit 1332 determines that the stop condition of the drive device is satisfied (step S421; Yes), the signal output unit 1336 transmits a signal for stopping the drive device to the equipment control device 200 (step S422). When the equipment control device 200 receives the signal to stop the drive device, the equipment control device 200 stops the press machine 440. Next, the analysis unit 1335 acquires at least abnormal data and analyzes it (step S423). As a result of the analysis by the analysis unit 1335, a fixed phrase of a candidate for the cause that the operation data does not meet the predetermined criteria is output (step S424). The data output unit 1333 transmits a candidate fixed phrase that causes an abnormality in the operation data to the equipment control device 200 and the communication terminal 300. Then, a candidate fixed phrase that causes an abnormality in the operation data is displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300. Further, the data displayed on the display unit of the manufacturing control device 100, the display unit 140 of the equipment control device 200, and the display unit 140 of the communication terminal 300 are only candidate fixed phrases that cause an abnormality in the operation data. However, it may be operational data before the analysis unit 1335 analyzes it.
 製造管理装置100の表示部や、設備制御装置200の表示部や、通信端末300の表示部のいずれかにおいて、運用データに異常が生じた原因となる候補の定型文を確認したユーザは、設備制御装置200において、プレス機械440、プレス機械440の金型、プレス周辺装置などのメンテナンスを実行する。メンテナンスの完了後、ユーザは、製造管理装置100、設備制御装置200、又は通信端末300のいずれかから、製造管理装置100に駆動機器を停止する信号を解除する信号を送信する。データ受信部1334は、駆動機器を停止する信号を解除する信号を受信する(ステップS425;Yes)と、信号出力部1336は、駆動機器を停止する信号を解除する信号を設備制御装置200に送信して(ステップS426)、ステップS403に進む。データ受信部1334は、駆動機器を停止する信号を解除する信号を受信しなければ(ステップS425;No)、当該信号を受信するまで待機する。 The user who confirms the candidate fixed phrase that causes an abnormality in the operation data in any of the display unit of the manufacturing control device 100, the display unit of the equipment control device 200, and the display unit of the communication terminal 300 is the equipment. In the control device 200, maintenance of the press machine 440, the mold of the press machine 440, the press peripheral device, and the like is performed. After the maintenance is completed, the user transmits a signal from any of the manufacturing control device 100, the equipment control device 200, or the communication terminal 300 to the manufacturing control device 100 to release the signal for stopping the drive device. When the data receiving unit 1334 receives the signal for releasing the signal for stopping the drive device (step S425; Yes), the signal output unit 1336 transmits the signal for releasing the signal for stopping the drive device to the equipment control device 200. Then (step S426), the process proceeds to step S403. If the data receiving unit 1334 does not receive the signal for canceling the signal for stopping the drive device (step S425; No), the data receiving unit 1334 waits until the signal is received.
 自動車部品など大量に流動する金属プレス部品を識別するために、個体識別情報を含む2次元コードを用いることにより、金属プレス部品の品質を含む生産管理データを1個単位で管理することができる。これにより、後に金属プレス部品の不具合が発生したとしても、対象ロットの絞り込みや、寸法データの変化点の管理が1個単位で追跡することができる。また、金属プレス部品の寸法を測定した後に、直ちに判定結果を行うことにより、寸法データの異常をすぐに見つけ出すことができる。また、寸法データの異常を検知した場合は、設備制御装置200を停止することで、ユーザは直ちに設備制御装置200において、プレス機械440、プレス機械440の金型、プレス周辺装置460などのメンテナンスを実行することができる。本発明の一実施形態に係る製造管理装置によれば、金属プレス部品の製造及び管理において、大幅なコストの上昇や生産性の低下を伴わずに金属プレス部品の測定を行い、安定した金属プレス部品を提供することができる。 By using a two-dimensional code including individual identification information to identify a large amount of flowing metal stamped parts such as automobile parts, production control data including the quality of the metal stamped parts can be managed in units of one. As a result, even if a defect occurs in the metal stamped part later, it is possible to narrow down the target lot and manage the change point of the dimensional data in units of one. Further, by immediately performing the determination result after measuring the dimensions of the metal stamped parts, it is possible to immediately find out the abnormality of the dimensional data. When an abnormality in the dimensional data is detected, the equipment control device 200 is stopped, and the user immediately performs maintenance on the press machine 440, the die of the press machine 440, the press peripheral device 460, etc. in the equipment control device 200. Can be done. According to the manufacturing control apparatus according to the embodiment of the present invention, in the manufacturing and management of metal stamped parts, the metal stamped parts are measured without a significant increase in cost and productivity, and a stable metal press is performed. Parts can be provided.
 また、設備制御装置200において、駆動機器が動作している間、所定のタイミングで、運用データを取得している。設備制御装置200は、取得した運用データを製造管理装置100に送信している。製造管理装置100が取得した運用データと、マスタデータとを照合することにより、取得した運用データが異常データか否かを判定することができる。取得した運用データが、異常データである場合には、製造管理装置100は、駆動機器を停止させる信号を出力することができる。このように、設備制御装置200を停止することで、ユーザは直ちに設備制御装置200において、プレス機械440、プレス機械440の金型、プレス周辺装置460などのメンテナンスを実行することができる。また、運用データを取得して直ちに判定を実行することで、指示書に対して材料を間違えて使用することや、対象の作業に対して認定を受けていない作業者が作業を行うことを防止することができる。本発明の一実施形態に係る製造管理装置によれば、金属プレス部品の製造及び管理において、大幅なコストの上昇や生産性の低下を伴わずに金属プレス部品の測定を行い、安定した金属プレス部品を提供することができる。 Further, in the equipment control device 200, operation data is acquired at a predetermined timing while the drive device is operating. The equipment control device 200 transmits the acquired operation data to the manufacturing control device 100. By collating the operation data acquired by the manufacturing control device 100 with the master data, it is possible to determine whether or not the acquired operation data is abnormal data. If the acquired operational data is abnormal data, the manufacturing control device 100 can output a signal for stopping the drive device. By stopping the equipment control device 200 in this way, the user can immediately perform maintenance on the press machine 440, the die of the press machine 440, the press peripheral device 460, and the like in the equipment control device 200. In addition, by acquiring operational data and executing judgment immediately, it is possible to prevent mistaken use of materials for instructions and work by workers who are not certified for the target work. can do. According to the manufacturing control apparatus according to the embodiment of the present invention, in the manufacturing and management of metal stamped parts, the metal stamped parts are measured without a significant increase in cost and productivity, and a stable metal press is performed. Parts can be provided.
 本発明の一実施形態では、製造された金属プレス部品に対して直ちに寸法データを取得して、個体識別情報と寸法データとを関連付けて補助記憶部130に格納している。そのため、製造管理装置100の制御部110は、補助記憶部130から定期的に複数の寸法データを取得して、分析部1335によって寸法データを解析することができる。これにより、取得した寸法データに基づいて、各項目における寸法の中央値を算出することができる。設備制御装置200は、算出された寸法の中央値に基づいて、プレス機械の金型などを調整するように制御してもよい。 In one embodiment of the present invention, dimensional data is immediately acquired for the manufactured metal stamped part, and the individual identification information and the dimensional data are associated and stored in the auxiliary storage unit 130. Therefore, the control unit 110 of the manufacturing control device 100 can periodically acquire a plurality of dimensional data from the auxiliary storage unit 130 and analyze the dimensional data by the analysis unit 1335. Thereby, the median dimension of each item can be calculated based on the acquired dimension data. The equipment control device 200 may be controlled to adjust the die of the press machine or the like based on the calculated median dimension.
 本発明の一実施形態では、金属プレス部品が製造されたことを検知すると、個体識別情報を含む2次元コードを付した後、金属プレス部品の寸法を測定して、寸法データと個体識別情報とを関連付けて補助記憶部230に格納する例について説明したが、これに限定されない。例えば、個体識別情報を含む2次元コードを付した後、設備制御装置200の入力部に接続された読取部で2次元コードを読みとった後、金属プレス部品の寸法を測定してもよい。その後、個体識別情報と寸法データとを対応づけて、補助記憶部230に格納してもよい。 In one embodiment of the present invention, when it is detected that a metal stamped part has been manufactured, a two-dimensional code including individual identification information is attached, and then the dimensions of the metal stamped part are measured to obtain dimensional data and individual identification information. Although an example of associating and storing in the auxiliary storage unit 230 has been described, the present invention is not limited to this. For example, after attaching a two-dimensional code including individual identification information, the two-dimensional code may be read by a reading unit connected to an input unit of the equipment control device 200, and then the dimensions of the metal stamped parts may be measured. After that, the individual identification information and the dimensional data may be associated with each other and stored in the auxiliary storage unit 230.
 本発明の一実施形態において、製品管理DB131は、金属プレス部品の種類に応じて複数あってもよい。例えば、第1金属プレス部品と第2金属プレス部品のそれぞれの寸法データは、異なる製品管理DBに格納されてもよい。第1金属プレス部品が第2金属プレス部品に組みつけられる場合、第1金属プレス部品の寸法データに基づいて、第2金属プレス部品の製品管理DBに格納された寸法データから、適切な第2金属プレス部品の寸法データを抽出してもよい。適切な第2金属プレス部品の寸法データは、例えば、所定のアルゴリズムにしたがって、第1金属プレス部品と第2金属プレス部品との間に生じる隙間や段差の大きさなどが所定の範囲に収まるデータである。これにより、第1金属プレス部品に対して適切な組み付け相手部品(第2金属プレス部品)を選択することができる。 In one embodiment of the present invention, there may be a plurality of product management DB 131 depending on the type of metal stamped parts. For example, the dimensional data of the first metal stamped part and the second metal stamped part may be stored in different product management DBs. When the first metal stamped part is assembled to the second metal stamped part, an appropriate second is obtained from the dimensional data stored in the product management DB of the second metal stamped part based on the dimensional data of the first metal stamped part. Dimensional data of stamped metal parts may be extracted. Appropriate dimensional data of the second metal stamped part is, for example, data in which the size of the gap or step generated between the first metal stamped part and the second metal stamped part falls within a predetermined range according to a predetermined algorithm. Is. This makes it possible to select an appropriate assembly mating part (second metal stamped part) for the first metal stamped part.
 本発明の一実施形態において、設備制御装置200の停止条件処理を実行した後、金属プレス部品の寸法データに異常がないかを判定する処理を実行する方法について説明したが、これに限定されない。図5において、プログラム133を開始した後、ステップS402~S404に従って、金属プレス部品の寸法データに異常がないかを判定する処理を実行した後、図6に示す設備制御装置200の停止条件処理を実行してもよい。また、図5において、プログラム133を開始した後、ステップS402~S404に従って、金属プレス部品の寸法データに異常がないかを判定する処理に並行して、図6に示す設備制御装置200の停止条件処理を実行してもよい。このとき、寸法データに対する判定処理と、運用データに対する判定処理の少なくとも一方に異常があると判定された場合には、直ちに、設備制御装置200の駆動機器を停止する停止信号を送信する。また、本発明の一実施形態において、ステップS402の設備制御装置200の停止条件処理を省略して、金属プレス部品の寸法データに異常がないかを判定する処理を行ってもよい。 In one embodiment of the present invention, a method of executing a process of determining whether or not there is an abnormality in the dimensional data of a metal stamped part after executing a stop condition process of the equipment control device 200 has been described, but the present invention is not limited thereto. In FIG. 5, after starting the program 133, a process of determining whether or not there is an abnormality in the dimensional data of the metal stamped parts is executed according to steps S402 to S404, and then the stop condition process of the equipment control device 200 shown in FIG. 6 is performed. You may do it. Further, in FIG. 5, after starting the program 133, the stop condition of the equipment control device 200 shown in FIG. 6 is parallel to the process of determining whether or not there is an abnormality in the dimensional data of the metal stamped parts according to steps S402 to S404. The process may be executed. At this time, if it is determined that there is an abnormality in at least one of the determination process for the dimensional data and the determination process for the operation data, a stop signal for stopping the drive device of the equipment control device 200 is immediately transmitted. Further, in one embodiment of the present invention, the stop condition process of the equipment control device 200 in step S402 may be omitted, and a process of determining whether or not there is an abnormality in the dimensional data of the metal stamped component may be performed.
 以上説明した通り、本発明の一実施形態に係る製造管理システム、製造管理装置、製造管理方法、及びプログラムは、様々な形態に適用できる。したがって、発明の実施形態として説明した製造管理システム、製造管理装置、製造管理方法、及びプログラムを基にして、当業者が適宜構成要素の追加、削除もしくは設計変更を行ったもの、又は工程の追加、省略もしくは条件変更を行ったものも、本発明の要旨を備えている限り、本発明の範囲に含まれる。また、上述した各実施形態は、技術的矛盾の生じない範囲において、相互に組み合わせることが可能である。 As described above, the manufacturing control system, the manufacturing control device, the manufacturing control method, and the program according to the embodiment of the present invention can be applied to various forms. Therefore, based on the manufacturing control system, the manufacturing control device, the manufacturing control method, and the program described as the embodiment of the invention, those skilled in the art appropriately add, delete, or change the design, or add a process. , Omitted or changed conditions are also included in the scope of the present invention as long as the gist of the present invention is provided. Further, the above-described embodiments can be combined with each other as long as technical inconsistencies do not occur.
 また、上述した実施形態の態様によりもたらされる作用効果とは異なる他の作用効果であっても、本明細書の記載から明らかなもの、又は当業者において容易に予測し得るものについては、当然に本発明によりもたらされるものと解される。 In addition, even if the action / effect is different from the action / effect brought about by the above-described embodiment, those that are clear from the description of the present specification or those that can be easily predicted by those skilled in the art are of course. It is understood that it is brought about by the present invention.
 本発明の範疇において、当業者であれば、各種の変更例及び修正例に相当し得るものであり、それら変更例及び修正例についても本発明の範囲に属するものと了解される。例えば、前述の各実施形態に対して、当業者が適宜、構成要素の追加、削除若しくは設計変更を行ったもの、又は、工程の追加、省略若しくは条件変更を行ったものも、本発明の要旨を備えている限り、本発明の範囲に含まれる。  In the scope of the present invention, those skilled in the art can correspond to various modified examples and modified examples, and it is understood that these modified examples and modified examples also belong to the scope of the present invention. For example, a person skilled in the art appropriately adds, deletes, or changes the design of each of the above-described embodiments, or adds, omits, or changes the conditions of the process, which is the gist of the present invention. Is included in the scope of the present invention as long as it is provided. The
1:製造管理システム、21:制御部ユニット、22:入力部、23:出力部、100:製造管理装置、110:制御部、120:主記憶部、130:補助記憶部、131:製品管理DB、132:設備制御装置DB、133:プログラム、140:表示部、150:入出力IF部、160:通信IF部、200:設備制御装置、210:制御部、220:主記憶部、230:補助記憶部、260:通信IF部、270:電源部、300:通信端末、410:操作部、420:検知部、430:測定部、440:プレス機械、460:プレス周辺装置、470:表示部、480:レーザ印字機、500:金属プレス部品、501:2次元コード 1: Manufacturing control system, 21: Control unit, 22: Input unit, 23: Output unit, 100: Manufacturing control device, 110: Control unit, 120: Main memory unit, 130: Auxiliary storage unit, 131: Product management DB , 132: Equipment control device DB, 133: Program, 140: Display unit, 150: Input / output IF unit, 160: Communication IF unit, 200: Equipment control device, 210: Control unit, 220: Main memory unit, 230: Auxiliary Storage unit, 260: Communication IF unit, 270: Power supply unit, 300: Communication terminal, 410: Operation unit, 420: Detection unit, 430: Measurement unit, 440: Press machine, 460: Press peripheral device, 470: Display unit, 480: Laser printing machine, 500: Metal stamped parts, 501: 2D code

Claims (5)

  1.  設備制御装置における駆動機器により金属プレス部品の加工を開始する信号を出力する信号出力部と、
     前記金属プレス部品に対応する個体識別情報と前記金属プレス部品の寸法を測定した第1データとが関連付けられたデータベースから、前記金属プレス部品に対応する第1データを取得して、前記第1データが所定の範囲を満たすか否かを判定する判定部と、を有し、
     前記判定部が、前記第1データが第1の所定の範囲を満たさないと判定する場合、前記信号出力部は、前記駆動機器を停止する信号を前記設備制御装置に出力する、製造管理装置。
    A signal output unit that outputs a signal to start processing of metal stamped parts by the drive equipment in the equipment control device,
    The first data corresponding to the metal stamped part is acquired from the database in which the individual identification information corresponding to the metal stamped part and the first data obtained by measuring the dimensions of the metal stamped part are associated with each other, and the first data is obtained. Has a determination unit for determining whether or not a predetermined range is satisfied, and
    When the determination unit determines that the first data does not satisfy the first predetermined range, the signal output unit outputs a signal for stopping the drive device to the equipment control device, which is a manufacturing control device.
  2.  前記判定部が、前記第1データが第1の所定の範囲を満たさないと判定する場合、前記第1の所定の範囲を満たさない原因となる候補の定型文を通信端末に出力するデータ出力部をさらに有する、請求項1に記載の製造管理装置。 When the determination unit determines that the first data does not satisfy the first predetermined range, the data output unit outputs a candidate fixed phrase that causes the first predetermined range not to be satisfied to the communication terminal. The manufacturing control apparatus according to claim 1.
  3.  前記判定部は、前記設備制御装置を運用する間に取得された第2データが格納されたデータベースから所定のタイミングで第2データを取得して、前記第2データが所定の基準を満たすか否かを判定し、
     前記判定部が、前記第2データが所定の基準を満たさないと判定する場合、前記信号出力部は、前記駆動機器を停止する信号を前記設備制御装置に出力する、請求項2に記載の製造管理装置。
    The determination unit acquires the second data at a predetermined timing from the database in which the second data acquired during the operation of the equipment control device is stored, and whether or not the second data satisfies a predetermined criterion. Judging whether
    The manufacturing according to claim 2, wherein when the determination unit determines that the second data does not satisfy a predetermined criterion, the signal output unit outputs a signal for stopping the drive device to the equipment control device. Management device.
  4.  前記データ出力部は、前記第2データが所定の基準を満たさないと判定する場合、通信端末に前記第2データが第2の所定の基準を満たさない原因となる候補の定型文を通信端末に出力する、請求項3に記載の製造管理装置。 When the data output unit determines that the second data does not meet a predetermined criterion, the communication terminal is provided with a candidate fixed phrase that causes the second data to not meet the second predetermined criterion. The manufacturing control device according to claim 3, which outputs data.
  5.  通信端末から、前記設備制御装置における前記駆動機器を停止する信号を解除する信号を受信すると、前記信号出力部は、前記駆動機器を停止する信号を解除する信号を出力する、請求項1乃至4のいずれか一項に記載の製造管理装置。 When a signal for canceling the signal for stopping the drive device in the equipment control device is received from the communication terminal, the signal output unit outputs a signal for canceling the signal for stopping the drive device, claims 1 to 4. The manufacturing control device according to any one of the above items.
PCT/JP2021/047656 2021-01-08 2021-12-22 Production management apparatus WO2022149472A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001276999A (en) * 2000-03-30 2001-10-09 Aida Eng Ltd Automatic correction device for die height
JP2004164635A (en) * 2002-10-25 2004-06-10 N System:Kk Monitoring device for production management
JP2007265361A (en) * 2006-03-30 2007-10-11 Nisshinbo Ind Inc Method for managing and operating information on tool used in manufacturing process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001276999A (en) * 2000-03-30 2001-10-09 Aida Eng Ltd Automatic correction device for die height
JP2004164635A (en) * 2002-10-25 2004-06-10 N System:Kk Monitoring device for production management
JP2007265361A (en) * 2006-03-30 2007-10-11 Nisshinbo Ind Inc Method for managing and operating information on tool used in manufacturing process

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