WO2022148052A1 - 一种火盆式气化炭化炉 - Google Patents
一种火盆式气化炭化炉 Download PDFInfo
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- WO2022148052A1 WO2022148052A1 PCT/CN2021/118165 CN2021118165W WO2022148052A1 WO 2022148052 A1 WO2022148052 A1 WO 2022148052A1 CN 2021118165 W CN2021118165 W CN 2021118165W WO 2022148052 A1 WO2022148052 A1 WO 2022148052A1
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- furnace
- furnace body
- chimney
- carbonization
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- 238000003763 carbonization Methods 0.000 title claims abstract description 17
- 238000002309 gasification Methods 0.000 title claims abstract description 13
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 239000002028 Biomass Substances 0.000 abstract description 16
- 239000000463 material Substances 0.000 abstract description 7
- 238000002485 combustion reaction Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 239000010902 straw Substances 0.000 description 11
- 239000007789 gas Substances 0.000 description 7
- 238000000197 pyrolysis Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000004227 thermal cracking Methods 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000009919 sequestration Effects 0.000 description 1
- 239000004016 soil organic matter Substances 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D9/00—Other inorganic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/30—Fuel charging devices
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0916—Biomass
- C10J2300/092—Wood, cellulose
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0956—Air or oxygen enriched air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- the invention belongs to the technical field of biomass comprehensive utilization equipment, and in particular relates to a brazier-type gasification and carbonization furnace.
- the purpose of the present invention is to solve the technical problems of the existing biomass carbonization treatment equipment with complex structure, long transportation distance and high cost of raw materials such as crop straw, and provide a brazier type gasification carbonization furnace.
- the technical scheme adopted in the present invention is:
- a brazier-type gasification and carbonization furnace comprising a furnace body, a guard edge, several adjusting bolts, a furnace hood and a chimney
- the furnace body is a conical cylindrical body with a thick upper and a thin lower, and has no top surface and bottom surface
- the The furnace hood is a conical cylinder with a thin top and a thick bottom, and its bottom edge is provided with a protective edge.
- the top edge of the furnace body is evenly provided with a number of adjusting bolts, and the furnace hood is placed on the adjusting bolts provided on the top of the furnace body.
- the top of the furnace body is covered by the guard edge
- the chimney is arranged on the cylinder mouth of the top of the furnace hood, and the middle and lower parts of the chimney are evenly provided with several air inlet holes.
- an ignition port is provided on the conical surface of the furnace cover.
- the diameter of the bottom end of the furnace hood is larger than the diameter of the top end of the furnace body.
- the number of the adjusting bolts is greater than or equal to three.
- air can enter the furnace body from the first air inlet channel, the second air inlet channel and the third air inlet channel to provide biomass thermal cracking process and pyrolysis gas. Oxygen demand in the combustion process, to achieve the purpose of efficiently producing biomass charcoal and fully burning cracked gas;
- the device of the present invention is simple in structure and convenient in operation, and can directly and quickly conduct carbonization treatment of biomass wastes such as straw in the field.
- the production and application links are reduced, the cost is reduced, the production efficiency is improved, and the popularization and application are facilitated.
- Fig. 1 is the structural representation of the present invention
- a brazier-type gasification and carbonization furnace includes a furnace body 1, a guard edge 3, three adjusting bolts 4, a furnace cover 5 and a chimney 6, and the furnace body 1 is a conical shape with a thick upper part and a lower part.
- the top edge of the furnace body 1 is evenly provided with 3 adjusting bolts 4, the furnace cover 5 is placed on the adjusting bolts 4 provided on the top of the furnace body 1 and the guard edge 3 covers the top of the furnace body 1.
- the diameter of the bottom end is Larger than the diameter of the top of the furnace body 1 , the chimney 6 is arranged on the chimney at the top of the furnace cover 5 , and a number of air inlet holes 7 are evenly arranged in the middle and lower part of the chimney 6 .
- the number of adjusting bolts 4 can also be any number greater than three.
- the device of the present invention When there are crop straws or fruit branches that need to be carbonized, the device of the present invention is transported to the field, and the pads such as bricks are placed in a suitable position according to the size of the bottom of the furnace body 1, and then the bottom of the furnace body 1 of the device is placed. On the placed pads, the furnace body is stabilized, and the space between the pads is the first air inlet channel. Then, the biomass material to be treated is added into the furnace body 1, and the furnace cover 5 is covered on the furnace. The top of the furnace body 1, so as to form a second air inlet channel between the furnace body 1, the furnace cover 5 and the guard edge 3. By adjusting the bolt 4 to adjust the distance between the furnace cover 5 and the furnace body 1, the second air intake can be controlled.
- the air intake volume of the channel is determined by installing the chimney 6 on the top of the furnace hood 5, and the air inlet hole 7 on the chimney 6 forms a third air inlet channel.
- the biomass material is ignited from the ignition port 2, and the biomass material starts to burn from top to bottom.
- air enters the furnace from the first air inlet passage, the second air inlet passage and the third air inlet passage to provide biomass material.
- Oxygen demand for pyrolysis process and pyrolysis gas combustion process rapid carbonization of biomass and full combustion of pyrolysis gas.
- the furnace cover 5 is removed, and the biomass char is buried with soil or drowned with water, and then the next furnace operation is performed.
- the furnace type thermal cracking reaction surface is large, the work efficiency is high, the yield of biochar is about 25%, and the pyrolysis gas can be fully burned, and the exhaust gas can be discharged up to the standard.
- the furnace has a simple structure and is easy to operate, and can be used for rapid carbonization of crop straws and fruit branches in the field, which saves the high cost caused by the transportation of crop straws and other wastes, and the obtained biochar can be directly used in the field. Farmland, avoiding the collection and transportation of biochar.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及一种火盆式气化炭化炉,目的是解决现有的生物质气化炭化装备,因设计规模偏大而导致的成本高、效益低、推广难的技术问题。技术方案为:包括炉体、护沿、若干个调节螺栓、炉罩和烟囱,所述炉体为上粗下细的锥形筒体,且无顶面和底面,所述炉罩为上细下粗的锥形筒体,其底端边缘设有护沿,所述炉体的顶部边缘均匀设置若干个调节螺栓,所述炉罩放在炉体顶部设置的调节螺栓上且使护沿罩住炉体的顶部,所述烟囱设在炉罩顶端的筒口上,所述烟囱的中下部均匀设有若干个进风孔。本发明在生物质材料的气化炭化过程中,可以快速高效产出生物质炭,达到裂解气的充分燃烧,并且设备结构简单,操作方便,价格低廉,便于推广应用。
Description
本发明属于生物质综合利用设备技术领域,具体涉及一种火盆式气化炭化炉。
目前,农作物秸秆还田技术已经普及,但秸秆还田引起的病虫害和播种质量问题仍没有得到很好的解决,而且秸秆生物质还田后在短时间内就被微生物降解为二氧化碳气体,固炭作用低下,对土壤有机质的贡献有限。所以虽然政府禁烧秸秆,但仍禁而不绝。生物炭因为其特殊的多孔结构和超长的碳封存特性,具有非常诱人的肥田改土、减排增汇潜力,所以生物炭技术一定会替代秸秆还田技术。但是生物炭技术至今尚没有规模化的应用,其原因是现有的气化炭化装备的设计规模偏大,原材料的运输半径大,而农作物秸秆等废弃物属于低值难运输材料,运输成本及预处理成本偏高,导致效益低,因而难以推广。
发明内容
本发明的目的是解决现有的生物质炭化处理设备使用结构复杂、农作物秸秆等原材料的运输距离远、成本高的技术问题,提供一种火盆式气化炭化炉。
为解决上述技术问题,本发明采用的技术方案是:
一种火盆式气化炭化炉,包括炉体、护沿、若干个调节螺栓、炉罩和烟囱,所述炉体为上粗下细的锥形筒体,且无顶面和底面,所述炉罩为上细下粗的锥形筒体,其底端边缘设有护沿,所述炉体的顶部边缘均匀设置若干个调节螺栓,所述炉罩放在炉体顶部设置的调节螺栓上且使护沿罩住炉体的顶部,所述烟囱设在炉罩顶端的筒口上,所述烟囱的中下部均匀设有若干个进风孔。
进一步的,所述炉罩的锥面上设有点火口。
进一步的,所述炉罩底端的直径大于炉体顶端的直径。
进一步的,所述调节螺栓的数量大于或等于3个。
与现有技术相比,本发明的有益效果是:
1、本发明装置中的生物质材料在燃烧过程中,空气可以从第一进风通道、第二进风通道和第三进风通道进入炉体中,以提供生物质热裂解过程和裂解气燃烧过程中的氧气需求量,实现高效产出生物质炭,充分燃烧裂解气的目的,;
2、本发明装置结构简单,操作方便,可在田间地头直接快速进行秸秆等生物质废弃物的炭化处理,产出的生物质炭可以直接施于农田,亦可与有机肥或化肥混合使用,减少了生产和应用环节,降低了成本,提高了生产效率,便于推广应用。
图1为本发明的结构示意图;
图中:1-炉体、2-点火口、3-护沿、4-调节螺栓、5-炉罩、6-烟囱、7-进风孔。
下面结合附图和实施例对本发明作进一步说明。
如图1所示,一种火盆式气化炭化炉,包括炉体1、护沿3、3个调节螺栓4、炉罩5和烟囱6,所述炉体1为上粗下细的锥形筒体,且无顶面和底面,所述炉罩5为上细下粗的锥形筒体,所述炉罩5的锥面上设有点火口2,其底端边缘设有护沿3,所述炉体1的顶部边缘均匀设置3个调节螺栓4,所述炉罩5放在炉体1顶部设置的调节螺栓4上且使护沿3罩住炉体1的顶部,其底端的直径大于炉体1顶端的直径,所述烟囱6设在炉罩5顶端的烟口上,所述烟囱6的中下部均匀设有若干个进风孔7。
调节螺栓4的数量还可以为大于3个的任意数量。
本发明工作原理如下:
当有农作物秸秆或果树枝条等需要炭化处理时,将本发明装置运送至田间地头,在合适位置根据炉体1底部的尺寸摆放砖块等垫料,然后将本装置的炉体1底部放置在摆放好的垫料上,使炉体稳定,垫料之间的空隙即为第一进风通道,然后将待处理的生物质材料添加在炉体1内,将炉罩5盖在炉体1的顶部,从而在炉体1、炉罩5和护沿3之间形成第二进风通道,通过调节螺栓4调整炉罩5与炉体1之间的间距,可以控制第二进风通道的进风量,将烟囱6安装在炉罩5的顶部,烟囱6上的进风孔7形成第三进风通道。
从点火口2处点燃生物质料,生物质料从上至下开始燃烧,燃烧过程中,空气从第一进风通道、第二进风通道和第三进风通道进入炉中,以提供生物质材料裂解过程和裂解气燃烧过程的氧气需求量,生物质的快速炭化和裂解气的充分燃烧。待到裂解完全后,取下炉罩5,用土掩埋或用水浇灭生物质炭,再进行下一炉作业。
该炉型热裂解反应面大,工作效率高,生物炭得率约为25%左右,并达到裂解气充分燃烧,实现尾气达标排放。另外该炉型结构简单,操作方便,可适用于田间快速炭化处理农作物秸秆及果树枝条等,节省了因农作物秸秆等废弃物运输而产生的高额成本,得到的生物炭可就地直接使用于农田,避免了生物炭的收集运输等工序。
Claims (4)
- 一种火盆式气化炭化炉,其特征在于:包括炉体(1)、护沿(3)、若干个调节螺栓(4)、炉罩(5)和烟囱(6),所述炉体(1)为上粗下细的锥形筒体,且无顶面和底面,所述炉罩(5)为上细下粗的锥形筒体,其底端边缘设有护沿(3),所述炉体(1)的顶部边缘均匀设置若干个调节螺栓(4),所述炉罩(5)放在炉体(1)顶部设置的调节螺栓(4)上且使护沿(3)罩住炉体(1)的顶部,所述烟囱(6)设在炉罩(5)顶端的筒口上,所述烟囱(6)的中下部均匀设有若干个进风孔(7)。
- 根据权利要求1所述的一种火盆式气化炭化炉,其特征在于:所述炉罩(5)的锥面上设有点火口(2)。
- 根据权利要求1所述的一种火盆式气化炭化炉,其特征在于:所述炉罩(5)底端的直径大于炉体(1)顶端的直径。
- 根据权利要求1所述的一种火盆式气化炭化炉,其特征在于:所述调节螺栓(4)的数量大于或等于3个。
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CN202110017045.XA CN112725035A (zh) | 2021-01-07 | 2021-01-07 | 一种火盆式气化炭化炉 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2121451U (zh) * | 1992-03-06 | 1992-11-11 | 昆明陆军学院生产经营办公室 | 植物纤维棒炭化炉 |
CN2309338Y (zh) * | 1997-05-30 | 1999-03-03 | 韩克礼 | 炭化炉 |
CN202754939U (zh) * | 2012-08-14 | 2013-02-27 | 乌鲁木齐奥森碳环生物能源有限公司 | 节能移动式炭化炉 |
CN112725035A (zh) * | 2021-01-07 | 2021-04-30 | 山西省农业科学院棉花研究所 | 一种火盆式气化炭化炉 |
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- 2021-09-14 WO PCT/CN2021/118165 patent/WO2022148052A1/zh active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2121451U (zh) * | 1992-03-06 | 1992-11-11 | 昆明陆军学院生产经营办公室 | 植物纤维棒炭化炉 |
CN2309338Y (zh) * | 1997-05-30 | 1999-03-03 | 韩克礼 | 炭化炉 |
CN202754939U (zh) * | 2012-08-14 | 2013-02-27 | 乌鲁木齐奥森碳环生物能源有限公司 | 节能移动式炭化炉 |
CN112725035A (zh) * | 2021-01-07 | 2021-04-30 | 山西省农业科学院棉花研究所 | 一种火盆式气化炭化炉 |
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