WO2022147860A1 - Method for preparing superhydrophobic filter material of bag-type dust collector and use thereof - Google Patents

Method for preparing superhydrophobic filter material of bag-type dust collector and use thereof Download PDF

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WO2022147860A1
WO2022147860A1 PCT/CN2021/073825 CN2021073825W WO2022147860A1 WO 2022147860 A1 WO2022147860 A1 WO 2022147860A1 CN 2021073825 W CN2021073825 W CN 2021073825W WO 2022147860 A1 WO2022147860 A1 WO 2022147860A1
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filter material
titanium dioxide
solution
dioxide sol
sol
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PCT/CN2021/073825
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French (fr)
Chinese (zh)
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钱付平
李晴
吴胜华
董伟
陈路敏
鲁进利
韩云龙
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安徽工业大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/08Filter cloth, i.e. woven, knitted or interlaced material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/023Pockets filters, i.e. multiple bag filters mounted on a common frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/02Types of fibres, filaments or particles, self-supporting or supported materials
    • B01D2239/0258Types of fibres, filaments or particles, self-supporting or supported materials comprising nanoparticles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0414Surface modifiers, e.g. comprising ion exchange groups
    • B01D2239/0428Rendering the filter material hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • B01D2239/0478Surface coating material on a layer of the filter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Definitions

  • the invention belongs to the field of preparation of filter bags for bag-type dust collectors, and particularly relates to a method and application for preparing super-hydrophobic filter material by modifying titanium dioxide sol with a silane coupling agent.
  • the bag filter is more used in various production processes because of its convenient operation, simple structure and high dust removal efficiency.
  • the filter material is easy The phenomenon of bag sticking and clogging occurs, thereby increasing the pressure drop of the filter material, reducing the filtration efficiency of the dust collector, resulting in increased operation and maintenance costs and reduced service life.
  • the rough structure is prepared by photosensitive sol-gel microfabrication technology, and then modified with fluorosilane. Complicated manufacturing processes and expensive and toxic fluorine-containing low-surface-energy reagents are required to reduce the surface energy, which is not economical and environmentally friendly.
  • the problem to be solved by the present invention is to provide an economical and environmentally friendly method for preparing a filter material for a super-hydrophobic bag filter, in order to solve the problem of dust when the bag filter is dealing with high-humidity dust. Problems such as sticking bags, blockages, etc.
  • the present invention is achieved by the following schemes.
  • a method for preparing a super-hydrophobic filter material and a surface hydrophobic coating thereof First, a sol-gel method is used to prepare a titanium dioxide sol; to obtain the hydrophobic sol to be coated; finally, the prepared modified titanium dioxide sol is sprayed onto the surface of the filter material with a spray gun to obtain a bag filter material with super-hydrophobic properties. Specifically include the following steps:
  • titanium dioxide sol a certain amount of tetrabutyl titanate and glacial acetic acid are uniformly mixed by magnetic stirring; the absolute ethanol solution of 2/3 of the total amount is poured into the above-mentioned mixed solution and stirred at a uniform speed, denoted as A solution; Mix the remaining anhydrous ethanol solution and deionized water evenly, add nitric acid to adjust the pH to 2 ⁇ 3, record as B solution; use a constant pressure dropping funnel to add B solution to A solution, and then drop nitric acid into the mixture, The pH was adjusted to 2-3, and the mixture was uniformly stirred to obtain a titanium dioxide sol.
  • the molar ratio of tetrabutyl titanate:glacial acetic acid:deionized water:absolute ethanol is 1:3:9.5-38:64.5.
  • the amount of the silane coupling agent added is that the mass fraction of the titanium dioxide sol is 0.25% to 6%, and the stirring temperature is 50°C.
  • the silane coupling agent is ⁇ -methacryloyloxypropyltrimethoxysilane.
  • step (2) the stirring temperature is 50°C.
  • step (3) the drying temperature is 60°C.
  • step (3) the modified titanium dioxide sol is coated on the surface of the filter material by spraying with a spray gun.
  • step (3) the drying temperature is 60°C.
  • the super-hydrophobic bag filter material obtained by the above preparation method can be applied in the treatment of dust with high moisture content.
  • the preparation process of the present invention is simple, and a simple sol-gel method is used to generate a titanium dioxide nano-sol by using tetrabutyl titanate in the presence of anhydrous ethanol, and then a silane coupling agent ⁇ -methacryloyloxy is used.
  • the titanium dioxide sol is modified with low surface energy by propyltrimethoxysilane to obtain the sol to be coated, and the modified titanium dioxide sol is sprayed onto the surface of the filter material by a spray gun to obtain a superhydrophobic fiber filter material. It improves the sticking phenomenon of filter media when dealing with sticky dust with high moisture content, prolongs the service life of filter media and reduces operation and maintenance costs.
  • the titanium dioxide modified by the silane coupling agent is evenly attached to the surface of the fiber, so that the surface of the filter material has excellent hydrophobic properties and a regular rough structure, and the coating will not block the gaps between fibers.
  • the filtering efficiency of the filtering material is improved, the filtering resistance is reduced, the preparation process is simple, and the coating stability is good.
  • the invention can better improve the filtering performance of the filter material of the bag filter when the dust with high moisture content is processed.
  • Fig. 1 is the SEM photograph of the superhydrophobic filter material obtained in Example 4 of the present invention.
  • Example 2 is a photo of the water contact angle of the superhydrophobic filter material obtained in Example 4 of the present invention.
  • Example 3 is a photograph of the mechanical stability analysis of the superhydrophobic filter material obtained in Example 4 of the present invention.
  • Example 4 is a photo of chemical stability analysis of the superhydrophobic filter material obtained in Example 4 of the present invention.
  • Fig. 5 is the filtration performance analysis photograph of the superhydrophobic filter material obtained in Example 4 of the present invention.
  • Example 6 is a comparison photo of the self-cleaning process of the superhydrophobic filter material obtained in Example 4 of the present invention and the original filter material (a, c, e are the original filter material, b, d, f are the superhydrophobic filter material).
  • the gamma-methacryloyloxypropyltrimethoxysilane with a mass fraction of 0.25% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the gamma-methacryloyloxypropyltrimethoxysilane with a mass fraction of 0.5% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the fiber filter material is pretreated, and the filter material is ultrasonically cleaned 30min under room temperature using absolute ethanol, and the filter material is cleaned with deionized water to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the SEM of the hydrophobic filter material tested by field emission scanning electron microscopy is shown in Figure 1.
  • the TiO2 nanoparticles are uniformly dispersed.
  • the silane coupling agent-modified titanium dioxide is evenly attached to the surface of the fiber, making the filter material uniform.
  • the surface of the material has excellent hydrophobic properties and a regular rough structure, and the coating will not block the gaps between fibers.
  • the abrasion resistance of the filter media was tested by using sandpaper abrasion cycles as shown in Figure 3.
  • a cycle of 10 cm in the horizontal and vertical directions on sandpaper with a particle size of 1000 mesh was used to measure the water contact angle of the filter media within 50 cycles.
  • the superhydrophobicity remained after 50 cycles of abrasion.
  • the acid and alkali resistance of the filter material was tested by soaking in acid-base solution as shown in Figure 4.
  • the water contact angle of the filter material was measured by soaking in different pH (1-13) solutions for 24h.
  • the superhydrophobicity remained after being soaked in different pH solutions for 24 h.
  • the filtration performance of the filter material was tested by the filter material test bench as shown in Figure 5.
  • the filtration efficiency and pressure drop of the filter material were tested at different wind speeds (0.043-0.127m/s), and the quality factor was used to comprehensively evaluate the filter material. Filtration performance. Compared with the original filter material, the modified filter material improves the filtration efficiency, and the quality factor also increases, indicating that the silane coupling agent-modified titanium dioxide is evenly attached to the fiber surface, and the modified filter material makes the filtration efficiency and pressure drop reach the highest level. A better balance improves the filtration performance of the filter material.
  • the self-cleaning performance of the modified filter media was tested by using pulverized coal with a humidity of 4% and an aqueous methylene blue solution.
  • b, d, and f are superhydrophobic filter media).
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the fiber filter material is pretreated, and the filter material is ultrasonically cleaned 30min under room temperature using absolute ethanol, and the filter material is cleaned with deionized water to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 2% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 3% was added dropwise to the titanium dioxide sol, and the modified titanium dioxide sol was obtained by vigorously stirring uniformly.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
  • the ⁇ -methacryloyloxypropyltrimethoxysilane with a mass fraction of 6% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
  • the modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

A method for preparing a superhydrophobic filter material of a bag-type dust collector and the use thereof, belonging to the field of the preparation of filter bags of bag-type dust collectors. The preparation method comprises: firstly preparing a titanium dioxide sol by means of a sol-gel method, then subjecting the prepared titanium dioxide sol to hydrophobic modification with a γ-methacryloyloxypropyltrimethoxy silane to obtain a hydrophobic sol for coating, and finally spray-coating the prepared modified titanium dioxide sol onto the surface of a filter material by means of a spray gun to obtain a filter material of a bag-type dust collector, which has a superhydrophobic property. The titanium dioxide sol prepared by the method constructs a rough structure and a silane coupling agent reduces the surface energy thereof, such that both good hydrophobic performance and a regular rough structure are obtained, and the coating will not block gaps among fibers of the filter material, such that the filtering efficiency of the filter material is improved, the filtering resistance is reduced, the preparation process is simple, and the coating stability is good.

Description

一种超疏水袋式除尘器滤料的制备方法及其应用A kind of preparation method and application of super-hydrophobic bag filter material 技术领域technical field
本发明属于袋式除尘器滤袋制备领域,具体涉及一种硅烷偶联剂改性二氧化钛溶胶制备超疏水滤料的方法与应用。The invention belongs to the field of preparation of filter bags for bag-type dust collectors, and particularly relates to a method and application for preparing super-hydrophobic filter material by modifying titanium dioxide sol with a silane coupling agent.
背景技术Background technique
随着现代社会工业化和城市化的快速发展,在钢铁、水泥、矿业、建材等行业的各个生产过程都会产生大量的粉尘。在全球多个地区,大气污染水平正以惊人的速度上升,从而给地球上的生命形式带来潜在风险。全球大多数城市的空气质量都受到严重污染,对人类,动物,植物的健康造成巨大影响。它影响经济效率,降低农业生产率,破坏财产并改变该地区的生态,进而增加环境灾难的危险。With the rapid development of industrialization and urbanization in modern society, a large amount of dust will be generated in various production processes of steel, cement, mining, building materials and other industries. Atmospheric pollution levels are rising at alarming rates in many parts of the world, posing potential risks to life forms on Earth. Air quality in most cities around the world is severely polluted, which has a huge impact on the health of humans, animals, and plants. It affects economic efficiency, reduces agricultural productivity, destroys property and alters the ecology of the region, thereby increasing the risk of environmental disaster.
袋式除尘器因操作方便、结构简单、除尘效率高而被更多的用于各生产过程中,但是袋式除尘器在湿度较大地区处理含水率较高的粉尘时,除尘器滤料易产生糊袋、堵塞等现象,从而提高滤料的压降,降低除尘器过滤效率,导致运行维护费用升高,使用寿命下降。The bag filter is more used in various production processes because of its convenient operation, simple structure and high dust removal efficiency. However, when the bag filter handles dust with high moisture content in areas with high humidity, the filter material is easy The phenomenon of bag sticking and clogging occurs, thereby increasing the pressure drop of the filter material, reducing the filtration efficiency of the dust collector, resulting in increased operation and maintenance costs and reduced service life.
经检索,中国专利申请号201410356080.4,申请日为2014年7月24日,发明创造名称为:一种二氧化钛超疏水薄膜的制备方法;该申请案采用“感光溶胶-凝胶微细加工”技术在二氧化钛薄膜表面构筑出微米级点阵粗糙结构,随后用1H,1H,2H,2H-全氟辛基三氯硅烷对微细图形粗糙化的二氧化钛薄膜的表面进行化学修饰,得到具有超疏水特性的二氧化钛薄膜。但该申请案是利用感光溶胶-凝胶微细加工技术制备粗糙机构,后用氟硅烷对其进行修饰。需要复杂的制造过程和昂贵且有毒的含氟低表面能试剂来降低表面能,这是不经济和不环保的。After searching, the Chinese patent application number 201410356080.4, the application date is July 24, 2014, and the name of the invention is: a preparation method of titanium dioxide super-hydrophobic film; the application adopts the "photosol-gel microfabrication" technology in titanium dioxide A micron-scale lattice rough structure was constructed on the surface of the film, and then the surface of the micro-patterned roughened titanium dioxide film was chemically modified with 1H, 1H, 2H, 2H-perfluorooctyltrichlorosilane to obtain a titanium dioxide film with superhydrophobic properties. . However, in this application, the rough structure is prepared by photosensitive sol-gel microfabrication technology, and then modified with fluorosilane. Complicated manufacturing processes and expensive and toxic fluorine-containing low-surface-energy reagents are required to reduce the surface energy, which is not economical and environmentally friendly.
发明内容SUMMARY OF THE INVENTION
为克服现有技术的不足,本发明要解决的问题在于提供一种既经济又环保的超疏水袋式除尘器滤料的制备方法,以期能够解决袋式除尘器在处理高湿粉 尘时的粉尘糊袋、堵塞等问题。In order to overcome the deficiencies of the prior art, the problem to be solved by the present invention is to provide an economical and environmentally friendly method for preparing a filter material for a super-hydrophobic bag filter, in order to solve the problem of dust when the bag filter is dealing with high-humidity dust. Problems such as sticking bags, blockages, etc.
本发明是通过以下方案予以实现的。The present invention is achieved by the following schemes.
一种超疏水滤料及其表面疏水涂层的制备方法,首先采用溶胶-凝胶法制备二氧化钛溶胶;然后采用γ-甲基丙烯酰氧基丙基三甲氧基硅烷对制备的二氧化钛溶胶进行疏水改性,获得待涂覆的疏水溶胶;最后将制备的改性二氧化钛溶胶利用喷枪喷涂到滤料表面,以获得具有超疏水特性的袋式除尘器滤料。具体包括以下步骤:A method for preparing a super-hydrophobic filter material and a surface hydrophobic coating thereof. First, a sol-gel method is used to prepare a titanium dioxide sol; to obtain the hydrophobic sol to be coated; finally, the prepared modified titanium dioxide sol is sprayed onto the surface of the filter material with a spray gun to obtain a bag filter material with super-hydrophobic properties. Specifically include the following steps:
(1)制备二氧化钛溶胶:将一定量的钛酸四丁酯和冰醋酸经磁力搅拌均匀混合;将总量2/3的无水乙醇溶液倒入上述混合溶液中匀速搅拌,记为A溶液;把剩余无水乙醇溶液和去离子水混合均匀,加入硝酸调节pH为2~3,记为B溶液;采用恒压滴液漏斗把B溶液加入A溶液中,然后在混合液中滴入硝酸,调节pH为2~3,均匀搅拌,得到二氧化钛溶胶。(1) Preparation of titanium dioxide sol: a certain amount of tetrabutyl titanate and glacial acetic acid are uniformly mixed by magnetic stirring; the absolute ethanol solution of 2/3 of the total amount is poured into the above-mentioned mixed solution and stirred at a uniform speed, denoted as A solution; Mix the remaining anhydrous ethanol solution and deionized water evenly, add nitric acid to adjust the pH to 2~3, record as B solution; use a constant pressure dropping funnel to add B solution to A solution, and then drop nitric acid into the mixture, The pH was adjusted to 2-3, and the mixture was uniformly stirred to obtain a titanium dioxide sol.
所述的钛酸四丁酯∶冰醋酸∶去离子水∶无水乙醇的摩尔比为1∶3∶9.5~38∶64.5。The molar ratio of tetrabutyl titanate:glacial acetic acid:deionized water:absolute ethanol is 1:3:9.5-38:64.5.
(2)制备硅烷偶联剂改性二氧化钛溶胶:将不同质量分数的硅烷偶联剂滴加到步骤(1)制备的二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。(2) Preparation of silane coupling agent-modified titania sol: adding silane coupling agents of different mass fractions dropwise to the titania sol prepared in step (1), and vigorously stirring to obtain a modified titania sol.
所述的硅烷偶联剂加入量为二氧化钛溶胶质量分数为0.25%~6%,搅拌温度为50℃。The amount of the silane coupling agent added is that the mass fraction of the titanium dioxide sol is 0.25% to 6%, and the stirring temperature is 50°C.
(3)制备超疏水滤料:首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗,用去离子水清洗滤料表面至中性;将如上操作重复两次后进行干燥;将步骤(2)制备的改性二氧化钛溶胶涂覆到处理后的纤维滤料表面,然后烘干,得到目标产物:超疏水滤料。(3) Preparation of super-hydrophobic filter material: First, pre-process the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature, and use deionized water to clean the surface of the filter material to neutrality; repeat the above operation twice Then, drying is performed; the modified titanium dioxide sol prepared in step (2) is coated on the surface of the treated fiber filter material, and then dried to obtain the target product: superhydrophobic filter material.
进一步的,在步骤(2)中,所述的硅烷偶联剂为γ-甲基丙烯酰氧基丙基三甲氧基硅烷。Further, in step (2), the silane coupling agent is γ-methacryloyloxypropyltrimethoxysilane.
进一步的,在步骤(2)中,所述搅拌温度为50℃。Further, in step (2), the stirring temperature is 50°C.
进一步的,在步骤(3)中,所述干燥温度为60℃。Further, in step (3), the drying temperature is 60°C.
进一步的,在步骤(3)中,采用喷枪喷涂的方式将改性二氧化钛溶胶涂覆到滤料表面。Further, in step (3), the modified titanium dioxide sol is coated on the surface of the filter material by spraying with a spray gun.
进一步的,在步骤(3)中,所述烘干温度为60℃。Further, in step (3), the drying temperature is 60°C.
上述制备方法得到的超疏水袋式除尘器滤料可以在处理含水率较高粉尘中加以应用。The super-hydrophobic bag filter material obtained by the above preparation method can be applied in the treatment of dust with high moisture content.
本发明得到的超疏水涂层的化学反应式如下:The chemical reaction formula of the superhydrophobic coating obtained by the present invention is as follows:
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果:Adopting the technical scheme provided by the present invention, compared with the existing known technology, has the following remarkable effects:
1、本发明一种超疏水滤料及其表面硅烷偶联剂改性二氧化钛溶胶疏水涂层的制备方法,其中疏水溶胶的主体是二氧化钛具有性能优异、低成本、易获得、高稳定且无毒等特点,将其采用硅烷偶联剂γ-甲基丙烯酰氧基丙基三甲氧基硅烷进行疏水改性,应用到袋式除尘器的滤料上,制备具有无毒、无污染、具有超疏水性且提高滤料的过滤性能是一个新的尝试。1. A super-hydrophobic filter material of the present invention and a method for preparing a surface silane coupling agent modified titanium dioxide sol hydrophobic coating, wherein the main body of the hydrophobic sol is titanium dioxide, which has excellent performance, low cost, easy acquisition, high stability and non-toxicity etc. It is hydrophobically modified with silane coupling agent γ-methacryloyloxypropyltrimethoxysilane and applied to the filter material of bag filter to prepare non-toxic, non-polluting, super-hydrophobic It is a new attempt to improve the filtration performance of the filter material.
2、本发明制备工艺简单,采用简单的溶胶-凝胶法利用钛酸四丁酯在无水乙醇存在的酸性条件下生成二氧化钛纳米溶胶,随后采用硅烷偶联剂γ-甲基丙烯酰氧基丙基三甲氧基硅烷对二氧化钛溶胶进行低表面能修饰,得到待涂覆的溶胶,利用喷枪将改性二氧化钛溶胶喷涂到滤料表面得到超疏水的纤维滤料。改善了滤料在处理含湿量较高的粘性粉尘时的糊袋现象,延长滤料的使用寿命,减少运行维护成本。2. The preparation process of the present invention is simple, and a simple sol-gel method is used to generate a titanium dioxide nano-sol by using tetrabutyl titanate in the presence of anhydrous ethanol, and then a silane coupling agent γ-methacryloyloxy is used. The titanium dioxide sol is modified with low surface energy by propyltrimethoxysilane to obtain the sol to be coated, and the modified titanium dioxide sol is sprayed onto the surface of the filter material by a spray gun to obtain a superhydrophobic fiber filter material. It improves the sticking phenomenon of filter media when dealing with sticky dust with high moisture content, prolongs the service life of filter media and reduces operation and maintenance costs.
3、对得到的滤料进行稳定性测试。将得到的超疏水滤料上方放置40g的砝 码在1000目的砂纸上沿横向和纵向10cm为一个周期,经50个周期磨损后,滤料仍具有超疏水性。把疏水改性滤料分别在强酸强碱溶液中浸泡24小时,滤料依然具有超疏水性。表明本发明得到的超疏水滤料具有优异的机械和化学稳定性。3. Carry out stability test on the obtained filter material. A 40g weight was placed on the obtained super-hydrophobic filter material on a 1000-mesh sandpaper along the horizontal and vertical directions of 10 cm as a cycle. After 50 cycles of wear, the filter material still had super-hydrophobicity. The hydrophobically modified filter material was soaked in strong acid and alkali solution for 24 hours, and the filter material still had super-hydrophobicity. It shows that the superhydrophobic filter material obtained by the present invention has excellent mechanical and chemical stability.
4、将高湿粉尘放置在滤料表面,采用二甲基蓝的水溶液测试滤料的自清洁性能。发现高湿粉尘粘附在未处理的滤料表面,处理后的滤料表面的高湿粉尘随亚甲基蓝水溶液的滚落被一并带走,即本发明改性后的滤料具有稳定的自清洁性能。4. Place the high-humidity dust on the surface of the filter material, and use the aqueous solution of dimethyl blue to test the self-cleaning performance of the filter material. It is found that the high-humidity dust adheres to the surface of the untreated filter material, and the high-humidity dust on the surface of the treated filter material is taken away with the rolling of the methylene blue aqueous solution, that is, the modified filter material of the present invention has stable self-cleaning. performance.
5、滤料在喷涂疏水涂层后,硅烷偶联剂改性的二氧化钛在纤维表面均匀附着,使滤料表面具有优异的疏水性能同时有规整的粗糙结构,涂层不会堵塞纤维间空隙,提高滤料的过滤效率,降低过滤阻力,且制备工艺简单、涂层稳定性好。本发明能够较好的改善袋式除尘器滤料在处理含水率较高的粉尘时的过滤性能。5. After the filter material is sprayed with a hydrophobic coating, the titanium dioxide modified by the silane coupling agent is evenly attached to the surface of the fiber, so that the surface of the filter material has excellent hydrophobic properties and a regular rough structure, and the coating will not block the gaps between fibers. The filtering efficiency of the filtering material is improved, the filtering resistance is reduced, the preparation process is simple, and the coating stability is good. The invention can better improve the filtering performance of the filter material of the bag filter when the dust with high moisture content is processed.
附图说明Description of drawings
图1是本发明实施例4得到的超疏水滤料的SEM照片。Fig. 1 is the SEM photograph of the superhydrophobic filter material obtained in Example 4 of the present invention.
图2是本发明实施例4得到的超疏水滤料的水接触角照片。2 is a photo of the water contact angle of the superhydrophobic filter material obtained in Example 4 of the present invention.
图3是本发明实施例4得到的超疏水滤料的机械稳定性分析照片。3 is a photograph of the mechanical stability analysis of the superhydrophobic filter material obtained in Example 4 of the present invention.
图4是本发明实施例4得到的超疏水滤料的化学稳定性分析照片。4 is a photo of chemical stability analysis of the superhydrophobic filter material obtained in Example 4 of the present invention.
图5是本发明实施例4得到的超疏水滤料的过滤性能分析照片。Fig. 5 is the filtration performance analysis photograph of the superhydrophobic filter material obtained in Example 4 of the present invention.
图6是本发明实施例4得到的超疏水滤料和原始滤料的自清洁过程对比照片(a、c、e为原始滤料,b、d、f为超疏水滤料)。6 is a comparison photo of the self-cleaning process of the superhydrophobic filter material obtained in Example 4 of the present invention and the original filter material (a, c, e are the original filter material, b, d, f are the superhydrophobic filter material).
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和具体实施例对本发明作详细描述。但本发明不局限于下述实施例。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments. However, the present invention is not limited to the following examples.
实施例1Example 1
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a light yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为0.25%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The gamma-methacryloyloxypropyltrimethoxysilane with a mass fraction of 0.25% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例2Example 2
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝 酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) adopt constant pressure dropping funnel to add B solution dropwise in A, in the mixed solution of AB, drip nitric acid, adjust pH again, uniformly stir, obtain pale yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为0.5%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The gamma-methacryloyloxypropyltrimethoxysilane with a mass fraction of 0.5% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例3Example 3
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到淡黄色溶液,经过陈化后为无色溶液,溶胶现象不明显。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a pale yellow solution, which is a colorless solution after aging, and a sol The phenomenon is not obvious.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为1%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声 清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) at first the fiber filter material is pretreated, and the filter material is ultrasonically cleaned 30min under room temperature using absolute ethanol, and the filter material is cleaned with deionized water to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例4Example 4
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a light yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为1%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
采用场发射扫描电子显微镜测试疏水滤料的SEM如图1所示,TiO 2纳米粒子分散均匀,滤料在喷涂疏水涂层后,硅烷偶联剂改性的二氧化钛在纤维表面 均匀附着,使滤料表面具有优异的疏水性能同时有规整的粗糙结构,涂层不会堵塞纤维间空隙。 The SEM of the hydrophobic filter material tested by field emission scanning electron microscopy is shown in Figure 1. The TiO2 nanoparticles are uniformly dispersed. After the filter material is sprayed with a hydrophobic coating, the silane coupling agent-modified titanium dioxide is evenly attached to the surface of the fiber, making the filter material uniform. The surface of the material has excellent hydrophobic properties and a regular rough structure, and the coating will not block the gaps between fibers.
采用接触角测试仪测试疏水滤料的润湿性如图2所示,其水接触角为156.29°。Using a contact angle tester to test the wettability of the hydrophobic filter material is shown in Figure 2, and its water contact angle is 156.29°.
采用砂纸磨损循环测试滤料的耐磨损性能如图3所示,在粒度为1000目的砂纸上横向纵向10cm为一个循环,在50个循环周期内测量滤料的水接触角。经50个周期磨损后仍保持超疏水性能。The abrasion resistance of the filter media was tested by using sandpaper abrasion cycles as shown in Figure 3. A cycle of 10 cm in the horizontal and vertical directions on sandpaper with a particle size of 1000 mesh was used to measure the water contact angle of the filter media within 50 cycles. The superhydrophobicity remained after 50 cycles of abrasion.
采用酸碱溶液浸泡测试滤料的耐酸碱性能如图4所示,在不同pH(1~13)溶液中浸泡24h测量滤料的水接触角。经不同pH溶液浸泡24h后仍保持超疏水性能。The acid and alkali resistance of the filter material was tested by soaking in acid-base solution as shown in Figure 4. The water contact angle of the filter material was measured by soaking in different pH (1-13) solutions for 24h. The superhydrophobicity remained after being soaked in different pH solutions for 24 h.
采用滤料测试台测试滤料的过滤性能如图5所示,在不同风速(0.043~0.127m/s)下测试滤料的过滤效率和压降,并用品质因数综合评价滤料的过滤性能。改性后滤料与原始滤料相比提高了过滤效率,且品质因数也有所增加,表明硅烷偶联剂改性的二氧化钛在纤维表面均匀附着且改性滤料使过滤效率和压降达到了更好的平衡,提升了滤料的过滤性能。The filtration performance of the filter material was tested by the filter material test bench as shown in Figure 5. The filtration efficiency and pressure drop of the filter material were tested at different wind speeds (0.043-0.127m/s), and the quality factor was used to comprehensively evaluate the filter material. Filtration performance. Compared with the original filter material, the modified filter material improves the filtration efficiency, and the quality factor also increases, indicating that the silane coupling agent-modified titanium dioxide is evenly attached to the fiber surface, and the modified filter material makes the filtration efficiency and pressure drop reach the highest level. A better balance improves the filtration performance of the filter material.
采用湿度为4%的煤粉利用亚甲基蓝水溶液测试改性滤料的自清洁性能如图6所示,超疏水滤料和原始滤料的自清洁过程对比照片(a、c、e为原始滤料,b、d、f为超疏水滤料)。The self-cleaning performance of the modified filter media was tested by using pulverized coal with a humidity of 4% and an aqueous methylene blue solution. , b, d, and f are superhydrophobic filter media).
实施例5Example 5
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和3mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution and 3 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝 酸,再次调节pH,均匀搅拌,得到浅蓝色溶液,有丁达尔现象,经过陈化后丁达尔现象消失。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a light blue solution with Tyndall phenomenon, after aging Tyndall phenomenon disappeared.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为1%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例6Example 6
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和4.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 4.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到蓝色溶液,无丁达尔现象。(4) Using a constant pressure dropping funnel, add solution B to A dropwise, add nitric acid dropwise to the mixed solution of AB, adjust the pH again, and stir evenly to obtain a blue solution without Tyndall phenomenon.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为1%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 1% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声 清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) at first the fiber filter material is pretreated, and the filter material is ultrasonically cleaned 30min under room temperature using absolute ethanol, and the filter material is cleaned with deionized water to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例7Example 7
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a light yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为2%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 2% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例8Example 8
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) Use a constant pressure dropping funnel to add solution B to A dropwise, drop nitric acid into the mixed solution of AB, adjust the pH again, and stir evenly to obtain a light yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为3%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 3% was added dropwise to the titanium dioxide sol, and the modified titanium dioxide sol was obtained by vigorously stirring uniformly.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.
实施例9Example 9
步骤一:制备二氧化钛溶胶Step 1: Preparation of Titanium Dioxide Sol
(1)室温条件下将3mL的钛酸四丁酯和1.5mL的冰醋酸经磁力搅拌均匀混合30min;(1) 3mL of tetrabutyl titanate and 1.5mL of glacial acetic acid were uniformly mixed by magnetic stirring for 30min at room temperature;
(2)将22mL的无水乙醇溶液倒入上述混合溶液中匀速搅拌10min,记为A溶液;(2) pour the dehydrated alcohol solution of 22mL into the above-mentioned mixed solution and stir at a constant speed for 10min, denoted as A solution;
(3)把11mL的无水乙醇溶液和1.5mL的去离子水混合均匀,加入硝酸调节pH,记为B溶液;(3) Mix 11 mL of absolute ethanol solution with 1.5 mL of deionized water, add nitric acid to adjust pH, and denote it as B solution;
(4)采用恒压滴液漏斗把B溶液逐滴加入A中,在AB的混合液中滴入硝 酸,再次调节pH,均匀搅拌,得到淡黄色透明二氧化钛溶胶。(4) adopt constant pressure dropping funnel to add B solution dropwise in A, drip nitric acid in the mixed solution of AB, adjust pH again, uniformly stir, obtain pale yellow transparent titanium dioxide sol.
步骤二:制备硅烷偶联剂改性二氧化钛溶胶Step 2: Preparation of Silane Coupling Agent Modified Titanium Dioxide Sol
将质量分数为6%的γ-甲基丙烯酰氧基丙基三甲氧基硅烷滴加到二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶。The γ-methacryloyloxypropyltrimethoxysilane with a mass fraction of 6% was added dropwise to the titanium dioxide sol, and vigorously stirred to obtain a modified titanium dioxide sol.
步骤三:制备疏水滤料Step 3: Preparation of Hydrophobic Filter Media
(1)首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗30min,用去离子水清洗滤料至中性。将如上操作重复两次后置于鼓风干燥箱中60℃进行干燥;(1) First, pretreat the fiber filter material, use absolute ethanol to ultrasonically clean the filter material at room temperature for 30 minutes, and use deionized water to clean the filter material to neutrality. Repeat the above operation twice and then place it in a blast drying oven at 60°C for drying;
(2)采用喷枪将改性二氧化钛溶胶喷涂到处理后的纤维滤料表面,然后用无水乙醇清洗浮在表面的改性二氧化钛溶胶后置于鼓风干燥箱中60℃烘干,得到超疏水滤料。(2) The modified titanium dioxide sol is sprayed onto the surface of the treated fiber filter material with a spray gun, and then the modified titanium dioxide sol floating on the surface is washed with absolute ethanol, and then dried in a blast drying oven at 60 °C to obtain superhydrophobicity. filter material.

Claims (7)

  1. 一种超疏水袋式除尘器滤料的制备方法,其特征在于包括以下步骤:A method for preparing a filter material for a super-hydrophobic bag filter, comprising the following steps:
    (1)制备二氧化钛溶胶:将一定量的钛酸四丁酯和冰醋酸经磁力搅拌均匀混合;将总量2/3的无水乙醇溶液倒入上述混合溶液中匀速搅拌,记为A溶液;把剩余无水乙醇溶液和去离子水混合均匀,加入硝酸调节pH为2~3,记为B溶液;采用恒压滴液漏斗把B溶液加入A溶液中,然后在混合液中滴入硝酸,调节pH为2~3,均匀搅拌,得到二氧化钛溶胶;(1) Preparation of titanium dioxide sol: a certain amount of tetrabutyl titanate and glacial acetic acid are uniformly mixed by magnetic stirring; the absolute ethanol solution of 2/3 of the total amount is poured into the above mixed solution and stirred at a uniform speed, denoted as A solution; Mix the remaining anhydrous ethanol solution and deionized water evenly, add nitric acid to adjust the pH to 2~3, record as B solution; use a constant pressure dropping funnel to add B solution to A solution, and then drop nitric acid into the mixture, Adjust pH to 2-3, stir evenly to obtain titanium dioxide sol;
    所述的钛酸四丁酯∶冰醋酸∶去离子水∶无水乙醇的摩尔比为1∶3∶9.5~38∶64.5;The molar ratio of tetrabutyl titanate: glacial acetic acid: deionized water: absolute ethanol is 1:3:9.5-38:64.5;
    (2)制备硅烷偶联剂改性二氧化钛溶胶:将不同质量分数的硅烷偶联剂滴加到步骤(1)制备的二氧化钛溶胶中,强力搅拌均匀,得到改性二氧化钛溶胶;(2) Preparation of silane coupling agent-modified titania sol: adding silane coupling agents of different mass fractions dropwise to the titania sol prepared in step (1), and vigorously stirring to obtain a modified titania sol;
    所述的硅烷偶联剂加入量为二氧化钛溶胶质量分数的0.25%~6%;The added amount of the silane coupling agent is 0.25% to 6% of the mass fraction of the titanium dioxide sol;
    (3)制备超疏水滤料:首先对纤维滤料进行预处理,采用无水乙醇将滤料在室温条件下超声清洗,用去离子水清洗滤料表面至中性;将如上操作重复两次后进行干燥;将步骤(2)制备的改性二氧化钛溶胶涂覆到处理后的纤维滤料表面,然后烘干即得。(3) Preparation of super-hydrophobic filter material: firstly, the fiber filter material is pretreated, and the filter material is ultrasonically cleaned at room temperature with absolute ethanol, and the surface of the filter material is washed with deionized water until neutral; the above operation is repeated twice After drying, the modified titanium dioxide sol prepared in step (2) is coated on the surface of the treated fiber filter material, and then dried.
  2. 如权利要求1所述的一种超疏水袋式除尘器滤料的制备方法,其特征在于,在步骤(2)中,所述的硅烷偶联剂为γ-甲基丙烯酰氧基丙基三甲氧基硅烷。The method for preparing a filter material for a super-hydrophobic bag filter according to claim 1, wherein in step (2), the silane coupling agent is γ-methacryloyloxypropyl Trimethoxysilane.
  3. 如权利要求1所述的一种超疏水袋式除尘器滤料的制备方法,其特征在于,在步骤(2)中,所述搅拌温度为50℃。The method for preparing a filter material for a super-hydrophobic bag filter according to claim 1, wherein in step (2), the stirring temperature is 50°C.
  4. 如权利要求1所述的一种超疏水袋式除尘器滤料的制备方法,其特征在于,在步骤(3)中,所述干燥温度为60℃。The method for preparing a filter material for a super-hydrophobic bag filter according to claim 1, wherein in step (3), the drying temperature is 60°C.
  5. 如权利要求1所述的一种超疏水袋式除尘器滤料的制备方法,其特征在于,在步骤(3)中,采用喷枪喷涂的方式将改性二氧化钛溶胶涂覆到滤料表面。The method for preparing a filter material for a super-hydrophobic bag filter according to claim 1, wherein in step (3), the modified titanium dioxide sol is applied to the surface of the filter material by spraying with a spray gun.
  6. 如权利要求1所述的一种超疏水袋式除尘器滤料的制备方法,其特征在于,在步骤(3)中,所述烘干温度为60℃。The method for preparing a filter material for a super-hydrophobic bag filter according to claim 1, wherein in step (3), the drying temperature is 60°C.
  7. 如权利要求1所述制备方法得到的超疏水袋式除尘器滤料在处理含水率 较高粉尘中的应用。Application of the super-hydrophobic bag filter filter material obtained by the preparation method as claimed in claim 1 in the treatment of dust with higher moisture content.
PCT/CN2021/073825 2021-01-06 2021-01-26 Method for preparing superhydrophobic filter material of bag-type dust collector and use thereof WO2022147860A1 (en)

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