WO2022146266A1 - Gas propellant top beam structure in press brakes - Google Patents

Gas propellant top beam structure in press brakes Download PDF

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Publication number
WO2022146266A1
WO2022146266A1 PCT/TR2020/051500 TR2020051500W WO2022146266A1 WO 2022146266 A1 WO2022146266 A1 WO 2022146266A1 TR 2020051500 W TR2020051500 W TR 2020051500W WO 2022146266 A1 WO2022146266 A1 WO 2022146266A1
Authority
WO
WIPO (PCT)
Prior art keywords
top beam
gas propellant
gas
press brakes
belt
Prior art date
Application number
PCT/TR2020/051500
Other languages
French (fr)
Inventor
Emre FİDAN
Salim GÜNEŞ
Original Assignee
Baykal Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baykal Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ filed Critical Baykal Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇
Priority to PCT/TR2020/051500 priority Critical patent/WO2022146266A1/en
Publication of WO2022146266A1 publication Critical patent/WO2022146266A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/30Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by the pull of chains or ropes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • B30B1/38Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure wherein the plungers are operated by pressure of a gas, e.g. steam, air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/28Arrangements for preventing distortion of, or damage to, presses or parts thereof
    • B30B15/287Arrangements for preventing distortion of, or damage to, presses or parts thereof preventing unintended ram movement, e.g. using blocking devices

Definitions

  • the invention relates to press brakes that bend sheet plates with different thicknesses and materials by applying a pressing force.
  • the invention particularly relates to the top beam structure, which is moved by the beltpulley mechanism in press brakes and the repelling force is provided by the gas propellant.
  • Press brake is a sheet metal shaping bench that bends the sheet metal raw material to the desired form. Said sheet metals are shaped in the benches of press brakes by pressing the same between two molds.
  • the press is applied to sheet plates required to be shaped by means of the top beam.
  • the top beam that is moved by the belt-pulley mechanism in the state of the art, presses the sheet in electric press brakes, it takes some energy during start from the springs that are mounted on the body sides.
  • the top beam moves downwardly so as to press onto the sheet, on the other hand the body compresses the springs on the sides thereof and uses the energy compressed within the springs during its rise.
  • springs are used on the sides of the body in the current situations so as to push the top beam, difficulties in assembly are experienced since the first force must be given to the spring for spring assembly. Disadvantages such as strength loss in springs over time due to material fatigue and need for replacement can be seen.
  • the invention aims to solve the abovementioned disadvantages by being inspired from the current conditions.
  • the main aim of the invention is to provide a press brake with an top beam in which the repelling force is used with the gas propellant without using a spring mechanism.
  • Another aim of the invention is to eliminate the need for preloading by means of gas propellants. Thus, difficulties that occur during the assembly are eliminated.
  • Another aim of the invention is to provide a structure that allows reuse and saving by means of repairing the gas propellants.
  • Another aim of the invention is to provide a structure in which the vibrations that occur in the construction are eliminated and thus a quieter operation of the same is provided by means of the gas propellants.
  • the present invention is a press brake which involves the top beam that applies pressure to the sheet material required to be bent, belt-pulley that moves the top beam up and down and a body to which the top beam is connected, characterized in that; it comprises at least one gas propellant configured on the body that provides the top beam to store energy in its downward movement and to be pushed upwards with this stored energy in its upward movement.
  • Figure 1 is a perspective plan view of the inventive top beam.
  • Figure 2 is the prior art view.
  • the subject of the invention relates to the novelty realized in the part where the part to be bent is positioned in press brakes.
  • the inventive subject comprising; an top beam (10) that applies pressure to the sheet material required to be bent, a belt-pulley (11) that moves the top beam (10) up and down and a body (12) to which the top beam is connected.
  • the invention also comprises at least one gas propellant (13) configured on the body (12) that provides the top beam (10) to store energy in its downward movement and to be pushed upwards with this stored energy in its upward movement.
  • the top beam (10) structure having the inventive gas propellant (13) shown in Figure 1 eliminates the usage of spring and provides a secure, silent and easy assembly unlike the state of the art ( Figure 2).
  • Gas propellants (13) store energy in the downward movement of the top beam and serve for pushing this stored energy by means of transmitting the same to the top beam in its upward movement.
  • the operating principle of the inventive structure is as follows; the sheet desired to be bent is positioned between the bottom beam (20) and the top beam (10).
  • the bottom beam (20) is fixed and includes a lower mold mounted thereto. While the pulley-belts (11 ) rotate, the top beam (10) moves downwards by means of the disintegrated belts. At this time, energy accumulates in the gas propellants (13) that are found on the sides of the body.
  • the top beam (10) that performs the bending process raises up with the help of the accumulated energy in the belts wrapped around pulleys and in the gas propellant (13).
  • the gas propellant (13) which is connected to the top beam (10), acts as a safety element with the reverse resistance of the gas therein for dangerous situations such as rupture of the belt and immediate fall of the jaw.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention relates to the top beam structure, which is moved by the belt-pulley mechanism in press brakes and the repelling force is provided by the gas propellant.

Description

GAS PROPELLANT TOP BEAM STRUCTURE IN PRESS BRAKES
Field of the Invention
The invention relates to press brakes that bend sheet plates with different thicknesses and materials by applying a pressing force.
The invention particularly relates to the top beam structure, which is moved by the beltpulley mechanism in press brakes and the repelling force is provided by the gas propellant.
State of the Art
Press brake is a sheet metal shaping bench that bends the sheet metal raw material to the desired form. Said sheet metals are shaped in the benches of press brakes by pressing the same between two molds.
In the state of the art, the press is applied to sheet plates required to be shaped by means of the top beam. After the top beam that is moved by the belt-pulley mechanism in the state of the art, presses the sheet in electric press brakes, it takes some energy during start from the springs that are mounted on the body sides. On one hand the top beam moves downwardly so as to press onto the sheet, on the other hand the body compresses the springs on the sides thereof and uses the energy compressed within the springs during its rise. Where springs are used on the sides of the body in the current situations so as to push the top beam, difficulties in assembly are experienced since the first force must be given to the spring for spring assembly. Disadvantages such as strength loss in springs over time due to material fatigue and need for replacement can be seen. At the same time disadvantages such as breaking of the springs connected in series and parallel to each other when they cannot perform the force transmission properly and using more elements so as to meet the required force when the spring is used can also be encountered. Also, mechanical springs cannot be able to return to their original form immediately due to the accumulated energy thereon and in the meantime they form vibration. This vibration is reflected as high sound when the machine is in operation and vibration in the construction. It may damage the connections in the construction in long-term use. As a result of the research carried out in literature, a document numbered US10350662B2 which is not similar with the inventive subject but serves for the same technical field is found. The current document relates to a press brake and a method of forming a workpiece. However in the relevant document, any gas propellant structure which will facilitate the operation of the top beam structure and will provide repelling force is not mentioned.
As a result due to the abovementioned disadvantages and the insufficiency of the current solutions regarding the subject matter, a development is required to be made in the relevant technical field.
Aim of the Invention
The invention aims to solve the abovementioned disadvantages by being inspired from the current conditions.
The main aim of the invention is to provide a press brake with an top beam in which the repelling force is used with the gas propellant without using a spring mechanism.
Another aim of the invention is to eliminate the need for preloading by means of gas propellants. Thus, difficulties that occur during the assembly are eliminated.
Another aim of the invention is to provide a structure that allows reuse and saving by means of repairing the gas propellants.
Another aim of the invention is to provide a structure in which the vibrations that occur in the construction are eliminated and thus a quieter operation of the same is provided by means of the gas propellants.
In order to fulfill the aims mentioned above, the present invention is a press brake which involves the top beam that applies pressure to the sheet material required to be bent, belt-pulley that moves the top beam up and down and a body to which the top beam is connected, characterized in that; it comprises at least one gas propellant configured on the body that provides the top beam to store energy in its downward movement and to be pushed upwards with this stored energy in its upward movement.
The structural and characteristic features of the present invention will be understood clearly by the following drawings and the detailed description made with reference to these drawings and therefore the evaluation shall be made by taking these figures and the detailed description into consideration.
Figures Clarifying the Invention
Figure 1, is a perspective plan view of the inventive top beam.
Figure 2, is the prior art view.
Description of the Part References
10. Top beam
11. Belt pulley
12. Body
13. Gas Propellant
20. Bottom beam
Detailed Description of the Invention
In this detailed description, the preferred embodiments of the inventive structure of gas propellant top beam in bending is described by means of examples only for clarifying the subject matter.
The subject of the invention relates to the novelty realized in the part where the part to be bent is positioned in press brakes. The inventive subject comprising; an top beam (10) that applies pressure to the sheet material required to be bent, a belt-pulley (11) that moves the top beam (10) up and down and a body (12) to which the top beam is connected. The invention also comprises at least one gas propellant (13) configured on the body (12) that provides the top beam (10) to store energy in its downward movement and to be pushed upwards with this stored energy in its upward movement.
The top beam (10) structure having the inventive gas propellant (13) shown in Figure 1 eliminates the usage of spring and provides a secure, silent and easy assembly unlike the state of the art (Figure 2). Gas propellants (13) store energy in the downward movement of the top beam and serve for pushing this stored energy by means of transmitting the same to the top beam in its upward movement. The operating principle of the inventive structure is as follows; the sheet desired to be bent is positioned between the bottom beam (20) and the top beam (10). The bottom beam (20) is fixed and includes a lower mold mounted thereto. While the pulley-belts (11 ) rotate, the top beam (10) moves downwards by means of the disintegrated belts. At this time, energy accumulates in the gas propellants (13) that are found on the sides of the body. After the top beam (10) that performs the bending process, raises up with the help of the accumulated energy in the belts wrapped around pulleys and in the gas propellant (13). Also, the gas propellant (13), which is connected to the top beam (10), acts as a safety element with the reverse resistance of the gas therein for dangerous situations such as rupture of the belt and immediate fall of the jaw.

Claims

5
CLAIMS A press brake which involves an top beam (10) that applies pressure to the sheet material required to be bent, a belt-pulley (11 ) that moves the top beam up and down and a body (12) to which the top beam is connected, characterized by comprising; at least one gas propellant (13) configured on the body (12) that provides the top beam (10) to store energy in its downward movement and to be pushed upwards with this stored energy in its upward movement. A press brake according to claim 1 , characterized by comprising; the gas propellant (13) that prevents dangerous fall of the top beam (10) downwardly in case any break in the belt-pulley (11 ) group occurs, acts as a safety element with the resistance of the gas in an upward manner.
PCT/TR2020/051500 2020-12-31 2020-12-31 Gas propellant top beam structure in press brakes WO2022146266A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/TR2020/051500 WO2022146266A1 (en) 2020-12-31 2020-12-31 Gas propellant top beam structure in press brakes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2020/051500 WO2022146266A1 (en) 2020-12-31 2020-12-31 Gas propellant top beam structure in press brakes

Publications (1)

Publication Number Publication Date
WO2022146266A1 true WO2022146266A1 (en) 2022-07-07

Family

ID=82259854

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2020/051500 WO2022146266A1 (en) 2020-12-31 2020-12-31 Gas propellant top beam structure in press brakes

Country Status (1)

Country Link
WO (1) WO2022146266A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1452302A1 (en) * 2003-02-26 2004-09-01 Bystronic Laser AG Process for correcting a bending operation and press brake
WO2006101156A1 (en) * 2005-03-24 2006-09-28 Komatsu Industries Corporation Hydraulic processing machine, hydraulic press brake, and method of controlling the same
EP2017020A2 (en) * 2007-07-17 2009-01-21 EHT Werkzeugmaschinen GmbH Method and bending machine for compensating the deflection of components of this bending machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1452302A1 (en) * 2003-02-26 2004-09-01 Bystronic Laser AG Process for correcting a bending operation and press brake
WO2006101156A1 (en) * 2005-03-24 2006-09-28 Komatsu Industries Corporation Hydraulic processing machine, hydraulic press brake, and method of controlling the same
EP2017020A2 (en) * 2007-07-17 2009-01-21 EHT Werkzeugmaschinen GmbH Method and bending machine for compensating the deflection of components of this bending machine

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