WO2022146162A1 - Composition et procédé de production de bio-nanocomposites remplis de minéraux argileux - Google Patents
Composition et procédé de production de bio-nanocomposites remplis de minéraux argileux Download PDFInfo
- Publication number
- WO2022146162A1 WO2022146162A1 PCT/RU2020/000781 RU2020000781W WO2022146162A1 WO 2022146162 A1 WO2022146162 A1 WO 2022146162A1 RU 2020000781 W RU2020000781 W RU 2020000781W WO 2022146162 A1 WO2022146162 A1 WO 2022146162A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polymer
- bio
- nanocomposite
- palygorskite
- vinyltrimethoxysilane
- Prior art date
Links
- 239000002114 nanocomposite Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000000203 mixture Substances 0.000 title claims description 32
- 239000002734 clay mineral Substances 0.000 title description 19
- 229920000747 poly(lactic acid) Polymers 0.000 claims abstract description 69
- 229920000642 polymer Polymers 0.000 claims abstract description 53
- 229910052625 palygorskite Inorganic materials 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 36
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 239000011159 matrix material Substances 0.000 claims abstract description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 16
- 230000004048 modification Effects 0.000 claims description 11
- 238000012986 modification Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 239000003960 organic solvent Substances 0.000 claims description 5
- 238000002444 silanisation Methods 0.000 claims description 5
- 238000000265 homogenisation Methods 0.000 claims description 3
- 238000009210 therapy by ultrasound Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 abstract description 14
- 239000000945 filler Substances 0.000 abstract description 6
- 229960000892 attapulgite Drugs 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 5
- 235000013305 food Nutrition 0.000 abstract description 4
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 239000002537 cosmetic Substances 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 239000003607 modifier Substances 0.000 abstract 1
- 239000002304 perfume Substances 0.000 abstract 1
- 239000002861 polymer material Substances 0.000 abstract 1
- 238000002156 mixing Methods 0.000 description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 239000004927 clay Substances 0.000 description 11
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 9
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 229920000728 polyester Polymers 0.000 description 8
- 235000019441 ethanol Nutrition 0.000 description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 239000002131 composite material Substances 0.000 description 6
- 150000003961 organosilicon compounds Chemical class 0.000 description 6
- -1 Poly(lactic acid) Polymers 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000002776 aggregation Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 238000002329 infrared spectrum Methods 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical group CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 150000004756 silanes Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 238000004220 aggregation Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000004626 polylactic acid Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 150000004760 silicates Chemical class 0.000 description 3
- XIOUDVJTOYVRTB-UHFFFAOYSA-N 1-(1-adamantyl)-3-aminothiourea Chemical compound C1C(C2)CC3CC2CC1(NC(=S)NN)C3 XIOUDVJTOYVRTB-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229920003232 aliphatic polyester Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229920001222 biopolymer Polymers 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 2
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 239000004113 Sepiolite Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008275 binding mechanism Effects 0.000 description 1
- 229920002988 biodegradable polymer Polymers 0.000 description 1
- 239000004621 biodegradable polymer Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 229920006237 degradable polymer Polymers 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- ZIWYFFIJXBGVMZ-UHFFFAOYSA-N dioxotin hydrate Chemical compound O.O=[Sn]=O ZIWYFFIJXBGVMZ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001600 hydrophobic polymer Polymers 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229920000592 inorganic polymer Polymers 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000009830 intercalation Methods 0.000 description 1
- 230000002687 intercalation Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/16—Compositions of unspecified macromolecular compounds the macromolecular compounds being biodegradable
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
Definitions
- the invention relates to the field of polymer nanocomposites and methods for their production, namely the field of creating biodegradable organic-inorganic polymer nanocomposite materials, and can be used for the production of a polymer bio-nanocomposite in the form of extruded threads and nanocomposite chips for the manufacture of packaging, covering material and products, production of textiles and non-woven materials for the food industry and the agro-industrial sector; production of materials and products for the pharmaceutical, medical and perfumery-cosmetic industries.
- Poly(lactic acid) or polylactide (PLA) is a linear aliphatic thermoplastic polyester and is one of the most promising biodegradable polymers.
- PLA is synthesized from renewable resources such as corn, rice, potatoes or sugar cane and has great potential as a candidate for replacing traditional non-degradable polymers - petrochemical products that have caused significant environmental pollution to date and require the development of special methods for their disposal [ fourteen].
- the competitiveness of PLA is due to its best processability among other biopolymers during heat treatment, high melting point and plasticity, which allows its processing on existing production extrusion lines [5,6], the possibility of recycling the polymer mass [7,8], biocompatibility and good speed. biological degradation [9-11], as well as relatively low cost [12].
- the production of PLA requires 40% less energy than the production of polymers from petroleum products, and further cost reduction ( ⁇ 10%) is possible [13]. This opens up prospects for the introduction of PLA in a wide range of areas of production, primarily in the food and agricultural sectors of the economy, as a packaging material, as well as in the pharmaceutical and medical industries.
- Clay minerals are a class of natural minerals with a layered crystal structure and a controlled adsorption surface [24]. Such features make these inorganic materials interesting for industrial applications, since they can impart improved mechanical and barrier properties to composite materials, achieving these effects at a low content in the polymer matrix [25]. Such improvements are associated with the emerging interfacial structure of the composite, caused by layered silicate delamination during the intercalation of polymer chains into its interlayer space, and are determined by two main factors: the degree of affinity in the “polymer matrix-layered silicate” system and the method for obtaining a specific polymer composition [2,25- 27].
- the identified aspects of improving the affinity of silicates with the polymer matrix and the morphology of clay particles are fully related to minerals of the sepiolite-palygorskite group, which feature an extended ribbon (chain) structure [28].
- the increased adsorption area of these minerals, due to the extended structure of silicate layers, can provide the formation of a greater number of interfacial interactions and, as a result, leads to an increase in their affinity for polymer chains with appropriate surface modification.
- polymer chains can diffuse into the interlayer space of layered silicates, forming from an intercalated to exfoliated structure (depending on the degree of penetration of polymer chains into the interlayer space of layered silicate) [25];
- a known method of compounding poly(lactic acid) (PLA) with a layered clay mineral comprising the following steps: (1) mixing layered clay mineral with methanol; (2) drying the resulting material to a solid; and (3) melt blending the dry processed layered clay mineral in an amount of 5-40 wt % with PLA in an extruder.
- the use of talc is preferred.
- the authors point to an increase in the compatibility of the layered clay mineral with PLA, and an increase in the thermal stability of the composition (JP2003313307A [30]).
- the presented solution has a number of significant limitations associated with the fact that the use of fillers such as clay minerals, which are hydrophilic in nature, in a hydrophobic polymer matrix leads to microcomposites.
- composition based on PLA obtained by mixing layered silicate, previously dispersed in water or an aqueous solvent, with PLA at a composition temperature of 0 °C or higher without exceeding the melting point of PLA.
- Mixing according to the method described is preferably carried out with a twin screw extruder.
- the mixing method aims to improve the dispersibility of the layered silicate in the polymer matrix and impart improved properties to the polymer composition (JP2004027136A [31]).
- the proposed method has limitations: for example, despite the fact that the proposed approach to the dispersion of layered silicate is not new and is used in extrusion lines, the mixing of layered silicate dissolved in water with PLA at a temperature not exceeding its melting point cannot be used in existing extrusion lines.
- an inorganic additive a metal hydroxide, metal hydrate, and/or layered silicate is used. It is preferable to use aluminum hydroxide, magnesium hydroxide, calcium hydroxide, calcium aluminate hydrate, tin oxide hydrate, zinc nitrate hexahydrate and nickel nitrate hexahydrate.
- the inorganic powder contains talc, smectite, kaolin, mica and/or montmorillonite.
- the content of the plasticizer and nucleating agent JP5608540B, CN 103260840B [32,33] is provided.
- the proposed solution has a limitation: when using metal oxides, zinc nitrate hexahydrate and nickel nitrate hexahydrate as an inorganic additive, the improvement of mechanical properties occurs in a limited range, due to the lack of a compatibilizer. In addition, the morphology of such particles does not significantly affect the mechanical properties of the composition.
- the use of layered silicates in this method does not lead to their delamination and provides the formation of only a microcomposite, which does not lead to a significant increase in mechanical and barrier properties.
- a method for producing a nanocomposite based on polylactide and clay minerals including obtaining modified clays by introducing a lactide copolymer or obtaining a modified clay by introducing a copolymer of lactide and caprolactone into a clay having hydroxyl groups on the surface by ring-opening polymerization; and melt mixing of modified clay, aliphatic polyester plasticizer and high molecular weight polylactide to obtain a new polylactide/clay nanocomposite (patent KR100683941 B1 [34]).
- the limitation of this method of obtaining a composite is the mechanism of interfacial bonding, which requires the presence of hydroxyl groups on the surfaces of clay minerals. This significantly limits the range of application of clay minerals for this case.
- not all surfaces of clay minerals contain similar molecular groups, which makes this binding mechanism selective and leads to differentiation of properties on different mineral surfaces, reducing the isotropy of the final composite.
- the technical task and technical result of the invention is to develop a composition of a polymer bio-nanocomposite based on polylactide and a method for its production, providing high mechanical and barrier properties of the polymer composition, with the possibility of its compounding on standard industrial equipment.
- bio-nanocomposite material containing a polymer matrix and a nanofiller, characterized in that the polymer matrix is a polylactide, and as a nanofiller, the bio-nanocomposite material contains palygorskite (attapulgite) silanized and surface-modified with vinyltrimethoxysilane ), with the following ratio of components, wt.%: palygorskite silanized and surface-modified with vinyltrimethoxysilane - 0.1-11.0; polylactide - the rest.
- palygorskite attapulgite silanized and surface-modified with vinyltrimethoxysilane
- the bio-nanocomposite material is in the form of extruded filaments or polymer chips.
- the mixture of palygorskite and vinyltrimethoxysilane is preliminarily, prior to the introduction of an organic solvent, homogenized using ultrasonic treatment with a power of 100-2500 W.
- step (a) mixing is carried out by constant mixing with a rotation speed of 500-2000 rpm. at a temperature of 45-75 °C and pH 4-6.
- the monohydric alcohol is ethanol.
- the obtained bio-nanocomposite material is drawn in a twin screw extruder to obtain extruded filaments.
- the obtained extruded threads are crushed into particles of equal size to obtain polymer chips.
- the morphology of the selected clay mineral palygorskite (attapulgite) with a ribbon (chain) structure (having a fibrous morphology) provides an increased reinforcing effect, and the modifying agent used (vinyltrimethoxysilane), due to the presence of functional vinyl groups that react with polyesters and hydroxyl groups, forms a bond with mineral surfaces and provides an increase in affinity in the system "polylactide - clay mineral with a ribbon (chain) structure", playing the role of a crosslinking agent.
- the uniform distribution of the clay mineral in the polymer matrix is accompanied by an additional "cross-linking", reinforcing effect between the components of the polymer compound, which is achieved by surface modification of the clay mineral with vinyltrimethoxysilane.
- Such a uniform distribution of the nanofiller also provides a decrease in the permeability coefficient, hindering the diffusion of gases, and thereby providing improved barrier properties of the bionanocomposite.
- a synergistic effect is achieved, which consists not only in improving the mechanical properties of the resulting polymeric bio-nanocomposite, but also in an increase in barrier properties, which significantly increases the diffusion path for gases and molecular agents of the resulting polymer composition.
- the polymeric bio-nanocomposite according to the invention can be obtained on existing industrial extrusion lines and used for the manufacture of packaging, covering material and products, the production of textiles and non-woven materials for the food industry and the agro-industrial sector, as well as for the manufacture of materials and products for the pharmaceutical, medical and perfumery-cosmetic industries.
- Fig. 1 Chemical-technological scheme for the implementation of the method for obtaining a bionanocomposite filled with clay minerals. The stages of implementation of this procedure are presented.
- Fig. 3 - IR spectra of polylactide (PLA) and bio-nanocomposite according to the invention - polylactide filled with palygorskite modified with vinyltrimethoxysilane (PLA/PAL/VTMS).
- Fig. 4 Results of mechanical tensile and bending tests of samples of polylactide (PLA) and bio-nanocomposite according to the invention - polylactide filled with palygorskite modified with vinyl trimethoxysilane (PLA / PAL / VTMS).
- “Nanocomposite” a multicomponent composite material consisting of 2 or more separated phases, in which at least one of the phases has an average size of individual elements (particles, crystallites, fibers, plates, etc.) less than 100 nm at least in one dimension.
- Organicsilicon compound - silane derivatives containing silicon-carbon (nitrogen) bonds and providing the functionalization of the mineral surface by attaching a silane group to it through a covalent bond, which allows the formation of cross-linking bonds at the interface between the mineral and organic components of the system.
- Polylactide is an aliphatic polyester whose monomer is lactic acid. Both lactic acid and lactide exhibit optical activity, that is, they exist as two L- and D- stereoisomers, which are mirror images of each other. Within the scope of the present invention, the stereoisomer of the polylactide, as well as the relative content of these forms in the polylactide, may be arbitrary.
- the method for producing the polymeric bionanocomposite material according to the invention is shown in FIG. 1 and includes the following operations:
- PAL palygorskite
- crosslinking agent an organosilicon compound from the group of silane derivatives - vinyltrimethoxysilane. Grafting is carried out by mixing PAL with an organosilicon compound in an organic solvent, which is a monohydric alcohol (eg, methanol, ethanol). The ratio of PAL and monohydric alcohol is chosen in the range from 1/20 to 1/60. Vinyltrimethoxysilane is added to the resulting mixture in a ratio of 25 wt.% to 50 wt.% of the original PAL.
- a monohydric alcohol eg, methanol, ethanol
- the mixture is pre-homogenized (for example, using ultrasonic treatment with a power of 100-2500 W or a magnetic stirrer at a speed of 1500-2500 rpm for 4 to 12 hours) and then its uniformity is maintained (in the preferred embodiment, mixing can be used with a rotation speed of 500-2000 rpm with a constant temperature in the range of 45-75 ° C) with a specified pH range (4-6);
- extruder parameters for example, can be: D> 28 mm, L / D> 48: 1 (hereinafter D is the screw diameter, L is the length of the barrel), the screw speed is at least 80 rpm) based on pre-dried polylactide (preferably at a temperature in the range of 30-90°C), with direct controlled introduction of the prepared nanofiller (in the amount of 01.-11.0 wt.%) at a temperature exceeding the melting point of polylactide (i.e. not less than 170-180°C; in private cases, choose a temperature of 180-210°C), which allows you to get homogenized polymer mixture in the melt.
- the polymer composition thus obtained is produced in the form of an extruded thread; after cooling, if necessary, the production of polymer chips (granulate) on its basis is carried out.
- the polymeric bio-nanocomposite material obtained according to the proposed invention contains:
- nanofiller based on palygorskite, which is surface-modified with an organosilicon compound from the group of silane derivatives, vinyltrimethoxysilane.
- the nanofiller is used in an amount of 0.1-11% of the total mass of the nanocomposite material;
- thermoplastic complex polyester polylactide
- Example 1 Obtaining a nanofiller
- palygorskite (30 grams) and ethyl alcohol (600 grams) were mixed in a ratio of 1:20.
- the resulting mixture was sequentially treated with 500 W ultrasound for 30 minutes and 30 minutes on a magnetic stirrer at a speed of 1500 rpm at room temperature to homogenize the suspension.
- vinyltrimethoxysilane (7.5 grams, which corresponds to 25 wt.% with respect to the original palygorskite) was added to the resulting mixture.
- the resulting mixture was then adjusted to pH 4.5-5.5 by adding a solution of acetic acid (1.25 ml) in deionized water (30 ml).
- the pre-dried components of the polymer composition (palygorskite (7 wt%) silanized and surface-modified with vinyltrimethoxysilane and polylactide (93 wt%)) were mechanically mixed for 10–12 hours at a temperature of 80°C in an oven and fed into the extruder loading zone.
- the twin-neck extruder after melting the polymer matrix, makes it possible to homogenize the components in the melt, where, due to the action of strong shear forces, the ingredients are distributed in the melt (Fig. 1).
- FIG. 3 shows the IR spectrum of polylactide (PLA) and bio-nanocomposite according to the invention - polylactide filled with palygorskite modified with vinyltrimethoxysilane (PLA/PAL/VTMS).
- PLA polylactide
- PLA/PAL/VTMS palygorskite modified with vinyltrimethoxysilane
- a polymeric bio-nanocomposite material was used, obtained according to examples 1 and 2, containing: nanofiller (silanized and surface-
- Example 4 Comparative analysis of a bio-nanocomposite material according to the invention with a material based on palygorskite silanized with 3-aminopropyltriethoxysilane
- JP2004027136 A Polylactic acid-based resin composition, process for producing the same and processed product using polylactic acid-based resin composition as stock material. Published: 29.01.2004
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Abstract
L'invention concerne des matériaux polymères nanocomposites et des procédés de production de ces derniers. L'invention concerne un bio-nanocomposite (BNC) qui se présente sous forme de fils extrudés et de morceaux nanocomposites, et qui peut être utilisé afin de produire un matériau d'emballage ou de couverture ainsi que des articles, d'élaborer des articles textiles et des matériaux non tissés pour l'industrie alimentaire et le secteur agro-alimentaire, ainsi que pour produire des matériaux et des articles pour le domaine pharmaceutique, médical et de la parfumerie et de la cosmétique. Ce BNC comprend une matrice polymère (acide polylactique et matière de charge), de la palygorskite (attapulgite) à modification de surface selon le rapport suivant des composants en % en poids: matière de charge 0,1-11,0, le reste se composant de la matrice polymère. On utilise en qualité de modificateur du vinyltriméthoxsilane. L'invention permet de produire un BNC ayant de meilleures propriétés mécaniques et de barrière sur des chaînes d'extrusion industrielles existantes.
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Citations (2)
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US9447283B2 (en) * | 2011-02-01 | 2016-09-20 | Tolsa, S.A. | Method for producing a compound based on pseudolaminar silicates and the use thereof as a filler for polymeric materials |
WO2019219546A1 (fr) * | 2018-05-16 | 2019-11-21 | Byk-Chemie Gmbh | Composition d'acide polylactique |
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US9447283B2 (en) * | 2011-02-01 | 2016-09-20 | Tolsa, S.A. | Method for producing a compound based on pseudolaminar silicates and the use thereof as a filler for polymeric materials |
WO2019219546A1 (fr) * | 2018-05-16 | 2019-11-21 | Byk-Chemie Gmbh | Composition d'acide polylactique |
Non-Patent Citations (1)
Title |
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SUPRAKAS SINHA RAY, MASAMI OKAMOTO: "Polymer/layered silicate nanocomposites: a review from preparation to processing", PROGRESS IN POLYMER SCIENCE, PERGAMON, vol. 28, no. 11, 1 November 2003 (2003-11-01), pages 1539 - 1641, XP055018743, ISSN: 00796700, DOI: 10.1016/j.progpolymsci.2003.08.002 * |
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