WO2022141988A1 - Combine harvester - Google Patents

Combine harvester Download PDF

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Publication number
WO2022141988A1
WO2022141988A1 PCT/CN2021/089968 CN2021089968W WO2022141988A1 WO 2022141988 A1 WO2022141988 A1 WO 2022141988A1 CN 2021089968 W CN2021089968 W CN 2021089968W WO 2022141988 A1 WO2022141988 A1 WO 2022141988A1
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WO
WIPO (PCT)
Prior art keywords
screen
plate
frame
threshing
fixed
Prior art date
Application number
PCT/CN2021/089968
Other languages
French (fr)
Chinese (zh)
Inventor
邢立成
王军
王佳军
Original Assignee
江苏沃得农业机械股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏沃得农业机械股份有限公司 filed Critical 江苏沃得农业机械股份有限公司
Publication of WO2022141988A1 publication Critical patent/WO2022141988A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/02Self-propelled combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/06Gearings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • A01F12/20Threshing cylinders with ribs
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • A01F12/446Sieving means
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • A01F12/446Sieving means
    • A01F12/448Sieve adjusting means
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/46Mechanical grain conveyors

Definitions

  • the present application relates to the technical field of agricultural machinery, in particular to a combine harvester.
  • the threshing system of the crawler combine harvester can be divided into a longitudinal axial flow threshing and cleaning system and a horizontal axial flow threshing and cleaning system. These two forms of threshing and cleaning systems are the main structural forms currently used in the market.
  • the length of the longitudinal axial flow drum is long, so that the crops can have time to be fully threshed and separated in the drum.
  • the length is too long, the length of the entire machine will inevitably be lengthened, the structure is not compact enough, the machine is not flexible enough during operation or turning, and the maneuverability is poor , the work efficiency is low.
  • the horizontal axial flow drum mainly includes a single drum horizontal axial flow threshing system and a 1.5-drum horizontal axial flow threshing system. Although its layout on the harvester is shorter than the overall length of the vertical axial flow, the threshing stroke is short due to its short drum stroke. less than one-half of the longitudinal axial flow. When encountering varieties that are difficult to thresh, such a short drum cannot allow sufficient time for the crops to be threshed in the drum, and finally some of the fed crops will be discharged from the body before threshing, and the loss of crops will increase. Therefore, the existing mainstream combine harvesters cannot achieve high mobility while ensuring high harvesting efficiency.
  • the technical problem to be solved by the present application is to overcome the inability of combining harvesting in the prior art to achieve high mobility and high working efficiency at the same time.
  • a combine harvester comprising: a frame, a running mechanism is arranged under the chassis of the frame; a power assembly, a harvesting assembly, a cab, a threshing cleaning system, and a cleaning transmission system are arranged above the chassis of the frame and grain storage components;
  • the harvesting assembly includes a header and a crop conveying structure; the cab and the crop conveying structure are arranged side by side at the front of the frame;
  • the threshing and cleaning system includes a double-screw threshing and conveying system, which has a double-shaped threshing direction; the threshing and cleaning system and the grain storage assembly are arranged in parallel at the rear of the frame; the crop conveying structure communicates with the The feeding port of the threshing and cleaning system; the feeding port is arranged at the front end of the threshing and cleaning system and is close to the grain storage component; the distributing structure in the threshing and cleaning system is arranged at the end of the threshing and cleaning system end and close to the grain storage assembly;
  • the power assembly includes an engine and a gearbox; the engine is fixed on the chassis of the frame between the cab and the grain storage assembly; the engine is suitable for driving the cleaning transmission system; the cleaning transmission The system is arranged on the threshing and cleaning system and is located on the side facing away from the grain storage assembly.
  • the double-screw threshing conveying system includes:
  • Two concave plate screens are arranged on the frame in parallel and at intervals in the horizontal direction; the inner screen surface of any one of the concave plate screens is in the shape of an arc; the two concave plate screens are located on the same side of the frame One end of the opening is provided with a transition port along the radial direction; the two transition ports are facing each other and communicate with each other;
  • One of the concave plate screen is located at the opposite end of the transition port and away from the other end of the transition port to open a feeding port for crops;
  • Two cylinder covers in one-to-one correspondence and buckled on the concave plate screen, form a hollow cylindrical installation cavity with the concave plate screen; any one of the cylinder covers is spaced from the wall surface of the installation cavity A number of guides are provided; the crops entering the installation cavity are adapted to be moved directionally around the axis; the guiding directions of the guides in the two cylinder covers are opposite;
  • Two rollers are respectively coaxially and rotatably arranged in the installation cavity; the rollers are respectively arranged with a gap between the corresponding inner screen surface and the end surface of the guide member; the working area of the rollers
  • the length of the corresponding intaglio screen is the same; the length of the two intaglio screens is the same.
  • It also includes a limit adjustment structure, which is detachably arranged at the gap formed between the outer screen surfaces of the two concave plate screens and the transition plate screen.
  • the limit adjustment structure also includes:
  • the two adjusting pieces are in the shape of a circular arc as a whole, and are respectively fixed on the two concave plate screens on both sides of the gap; the two sides of the sealing plate are respectively fixed on the two adjusting pieces.
  • any of the adjustment members includes:
  • an adjustment plate the surface of which is in an arc shape matching the concave screen to which it is fixed; the surface of the adjustment plate is suitable for partially blocking the transition port;
  • Two mounting plates are bent along the adjusting plate and are respectively fixed on opposite sides of the adjusting plate; one of the mounting plates is suitable for being fixed on the concave screen, and the other is suitable for The sealing plate is fixedly connected.
  • the cross-section of the adjusting member is in the shape of a trough.
  • the screen surface of the transition plate screen is arranged tangentially to the inner screen surface of the concave plate screen that first contacts the crop.
  • the cylinder cover comprises a square mounting frame and a circular arc-shaped cover hingedly arranged with one side frame of the mounting frame; the mounting frame is suitable for being fixed on the edge of the concave screen by overlapping;
  • the cover body includes an arc-shaped top cover and side top plates blocked on both sides of the top cover; the guide pieces are arranged at intervals along the inner wall surface of the top cover, and guide pieces are formed between adjacent guide pieces aisle.
  • a plurality of toggle members are arranged at intervals along the axial direction of the drum on any one of the drums; all the toggle members have the same size; the distance from the end face of any of the toggle members to the axis of the drum forms the the rotation radius of the drum;
  • the height of the lowest point of the cylindrical surface formed by the rotation of the drum that contacts the crop later from the horizontal plane is greater than the height of the lowest point of the cylindrical surface formed by the rotation of the drum that first contacts the crop from the horizontal plane.
  • the threshing and cleaning system also includes a screening system; the screening system includes:
  • the vibrating screen has an upper screen area and a lower screen area; the screen frame of the vibrating screen has a funnel-shaped structure as a whole;
  • a corrugated plate, a lifting structure, at least one section of fish scale screen and a tail screen are arranged in sequence along the direction of crop movement;
  • a lower sieve is arranged in the lower sieve area corresponding to the fish scale sieve
  • the front sealing structure is sealed and fixed at the front end of the corrugated plate
  • the grain separation structure is arranged at the end of the lower screen, and is arranged between the grain collection area and the miscellaneous waste collection area;
  • the driving structure fixed on the frame, is suitable for driving the vibrating screen to vibrate back and forth.
  • the lifting structure is a shaking screen; the shaking screen includes:
  • a mounting piece which has a mounting surface and a mounting surface facing away from the mounting surface and arranged at an acute angle with the mounting surface; the mounting surface is fixed at the rear end of the corrugated plate;
  • the plurality of screen teeth extend along the opening direction of the angle formed by the mounting surface and the mounting surface, and one end is a fixed end, which is fixed on the mounting surface at intervals, and the other end is a free end, which is suspended.
  • Any one of the screen teeth is bent and arranged in a stepped shape; it is suitable for guiding crops to travel along the screen teeth from the fixed end located on the installation surface to the free end.
  • the front sealing structure includes:
  • a seal is fixed between the front material plate at the front end of the corrugated plate and the fan casing below the front material plate; the width of the seal is not less than that between the front material plate and the fan casing The width of the screen surface of the vibrating screen;
  • the opposite sides located in the width direction of the sealing element correspond to the left and right side walls of the frame respectively and are arranged with a gap.
  • the front sealing structure also includes:
  • the first shutter is arranged between the front material plate and the screen front plate of the vibrating screen; the first shutter is a flexible member, which has a stretch margin for the vibrating screen to vibrate back and forth.
  • the front sealing structure also includes:
  • One end of the second shutter is fixed on the end of the front material plate facing the vibrating screen, and the other end is a free end, and hangs down naturally to the screen surface of the vibrating screen.
  • the grain separation structure includes:
  • a spacer arranged between the grain collection area and the miscellaneous waste collection area, and fixed on the screen frame; the isolation surface of the spacer extends from one side of the grain collection area to the top of the miscellaneous waste collection area;
  • a front curtain which extends in the same direction as the isolation surface, one end is fixed on the isolation piece, and the other end is placed on the grain bottom shell in the grain collection area; it is suitable for shielding the isolation piece and the grains
  • An opening formed between the bottom shells communicates the grain collection area and the miscellaneous waste collection area.
  • the grain separation structure also includes:
  • the rear curtain is arranged at an angle to the isolation surface, and one end is fixed on the spacer, and the other end is placed on the miscellaneous bottom case in the miscellaneous waste collection area; it is suitable for shielding the spacer and the An opening formed between the miscellaneous residue bottom shells and communicates the miscellaneous residue collecting area and the grain collecting area.
  • the drive structure includes:
  • Two bearing seats are respectively fixed on the side walls of the two supporting beams symmetrically and vertically arranged at the rear end of the frame; an outer spherical bearing is installed in any of the bearing seats;
  • Two eccentric bearings are respectively fixed on both ends of the transmission shaft in a mirror image
  • One end of the screen frame is fixed on the two eccentric bearings, and the other end is set on the frame through a reciprocating guide structure;
  • the driving wheel fixed on one end of the transmission shaft, is suitable for being driven by the driver of the harvester and driving the transmission shaft to rotate.
  • the reciprocating guide structure includes:
  • Two vibrating rails are symmetrically arranged on the racks on both sides of the screen frame; the guiding direction of the vibrating rails is arranged at an angle with the horizontal plane; the rail bearings are arranged in a one-to-one correspondence and slidably on the within the track.
  • the threshing and cleaning system also includes an air supply system; the air supply system includes:
  • a fan which has an air outlet
  • An air supply channel is formed between the bottom shell at the lower part of the harvester and the upper threshing system
  • the bottom casing includes a fan casing, a grain bottom casing, a miscellaneous bottom casing and a screen frame of a vibrating screen that are continuously arranged in sequence;
  • a tail cover is installed at the tail end of the threshing system far from the fan; a discharge port is formed between the tail cover and the screen frame; the wind is directed towards the discharge opening;
  • the height of the discharge port is higher than the height of the air outlet;
  • the air outlet is inclined toward the discharge port;
  • the fan housing, the grain bottom shell, the miscellaneous bottom shell and the screen The frame is inclined and gradually increased from the side of the air outlet toward the discharge port;
  • the fan casing has a cylindrical installation cavity
  • Both ends of the fan casing in the axial direction are respectively provided with first air inlets communicating with the outside world;
  • a second air inlet is provided on the side wall of the fan casing opposite to the air outlet along its circumferential direction; in the axial direction of the fan casing, the second air inlet is located in the fan the middle position of the shell.
  • the cleaning transmission system includes:
  • an output pulley connected to the engine drive; the output pulley is divided into three-way transmission output; the three-way transmission is distributed on the same side wall surface of the frame;
  • the first transmission includes an output pulley, a first threshing pulley and a second threshing pulley;
  • the second transmission includes output pulley and chopper pulley
  • the third transmission includes output pulley, fan pulley, grain pulley, miscellaneous pulley and screening pulley; all pulleys are connected by transmission.
  • a first transition wheel fixed on the frame and arranged between the output pulley and the shredder pulley; the output pulley is in driving connection with the first transition wheel; the first transition wheel The transition wheel is drivingly connected with the chopper pulley.
  • the second transition pulley is fixed on the frame and arranged in the third transmission; the output pulley, the fan pulley, the grain pulley, the second transition pulley and the miscellaneous pulley are connected by transmission ; The second transition wheel is in driving connection with the screening pulley.
  • the three-way transmission adopts the V-belt transmission connection.
  • the first threshing pulley and the second threshing pulley are connected by a connecting belt drive.
  • It also includes a plurality of tensioning components, which are distributed between the adjacent pulleys and are suitable for tensioning the V-belt between the adjacent pulleys.
  • tensioning assemblies includes:
  • One end of the tensioning arm is hingedly arranged on the frame, and the other end is a free end;
  • the tensioning wheel is fixed on the free end of the tensioning arm
  • a tension spring is arranged between the tension rod and the tension arm
  • the tensioning pulley is tensioned against the V-belt by the biasing force of the tension spring.
  • the grain auger is arranged on the frame, and one end is fixed with the grain pulley, and the other end is connected with the granary auger; a direction-changing gear box is arranged between the grain auger and the granary auger.
  • the miscellaneous auger is arranged on the frame, and one end is fixed with the miscellaneous pulley, and the other end is connected with the complex auger; a direction-changing gear box is arranged between the miscellaneous auger and the complex auger.
  • the distribution structure includes:
  • the grass dividing board is fixed on the upper edge of the grass discharge opening
  • the board surface of the grass dividing board is gradually expanded from the grass discharge port toward the end away from the grass discharge port;
  • a plurality of first grass guides are arranged on the lower surface of the grass dividing board at intervals along a direction parallel to the edge of the grass discharge opening; the first grass guiding boards are perpendicular to the grass dividing board and are The centerlines of the grass dividing boards are set at an angle.
  • the first grass guide plate is arranged at one end close to the grass discharge opening; further comprising:
  • a plurality of second grass guides are arranged on the lower surface of the grass dividing board at intervals along the direction parallel to the edge of the grass discharge opening, and are located at one end away from the grass discharge opening; the second grass guides is perpendicular to the grass dividing board and is arranged at an angle with the center line of the grass dividing board;
  • the number of the second grass guides is greater than the number of the first grass guides.
  • the cab and the crop conveying structure are arranged side by side at the front of the frame
  • the threshing and cleaning system and the grain storage component are arranged side by side at the rear of the frame
  • the crop conveying structure is connected to the feeding of the threshing and cleaning system.
  • the feeding port is set at the front end of the threshing and cleaning system and close to the grain storage component.
  • the distribution structure in the threshing and cleaning system is set at the end of the threshing and cleaning system and close to the grain storage component.
  • the engine is fixed on the chassis of the frame between the cab and the grain storage assembly, the engine is suitable for driving the cleaning transmission system, and the cleaning transmission system is arranged on the threshing cleaning system and located on the side facing away from the grain storage assembly.
  • the feeding port is set in the middle of the frame, so that the connection port between the connected crop conveying structure and the header is located near the middle of the header, and the two sides of the header feed crops more evenly to the connection port; at the same time, the distribution structure is close to the
  • the grain storage component is set up, and the double-screw threshing conveying system is used to make the crops enter from the middle of the front end of the harvester and spread out from the middle part of the rear end, so as to ensure the stability of the center of gravity of the combine harvester.
  • the cleaning transmission system is set on the outside of the threshing system, with centralized transmission, which is convenient for installation and debugging.
  • the whole machine has a compact structure and occupies a small space. It always maintains a stable center of gravity during empty machine operation and harvesting operations, with high mobility and remarkable work efficiency.
  • the combine harvester provided by this application has two threshing spaces arranged horizontally and at intervals in the forward and backward directions of the harvester.
  • the threshing space is a hollow cylindrical installation cavity surrounded by a concave plate screen and a cylinder cover. Install the rollers. Guides are arranged at intervals on the inner wall of the cylinder cover to guide the crops entering the threshing space to move directionally around the axis. When the drum rotates, the crops are driven to move, and are guided by the guides from the first threshing space to the second threshing space.
  • the working area of the threshing space is the same length, so that the crop threshing path passes the length of both drums and can be fully threshed.
  • the two threshing spaces are arranged at horizontal intervals, which makes the structure on the rack more compact.
  • the length of the two threshing working areas is the same, and a long enough threshing path can be ensured, which fully guarantees the overall mobility of the harvester and fully guarantees the threshing. Effect.
  • the combine harvester provided by this application is provided with a limit adjustment structure at the gap formed between the outer screen surfaces of the two concave plate screens and the transition screen plate, and the limit adjustment structure is detachably fixed on the concave plates on both sides. sieve.
  • the limit adjustment structure is not set, some crops only pass through the first concave plate screen and then fall into the lower vibrating screen from the gap, and directly enter the subsequent process.
  • the limit adjustment structure is set, the crops pass through the transition from the first concave plate screen
  • the plate sieve enters the second concave plate sieve and passes through a complete "ji"-shaped trend, the transmission path is longer, and the threshing and screening effect is better.
  • the vibrating screen has an upper screen area and a lower screen area.
  • a lifting structure is arranged at the tail end of the corrugated plate to improve the drop between the corrugated plate and the fish scale screen, and cooperate with the tail screen at the tail end. , forming two stages of ascension, fully shaking the agglomerated crops and loosening them, so as to avoid the crop stalks entrained with the grains and discharged, causing waste.
  • a front sealing structure is set at the front end of the corrugated plate to prevent the seeds from being thrown out by the vibrating screen.
  • a grain separation structure is set between the grain collection area and the miscellaneous waste collection area under the vibrating screen to effectively separate clean grains from straw and other miscellaneous wastes, so that the collection of grains is more complete and clean, avoiding waste and improving screening efficiency.
  • the lifting structure is a shaking screen, including a mounting piece and a plurality of screen teeth.
  • the mounting piece has a mounting surface and a mounting surface facing away from the mounting surface and at an acute angle with the mounting surface.
  • the teeth extend along the opening direction of the angle formed between the mounting surface and the mounting surface, and one end is a fixed end, which is fixed on the mounting surface at intervals, and the other end is a free end, which is suspended in the air.
  • a seal is fixed between the front material plate below the threshing drum of the harvester for guiding the grains to slide down and the fan casing under the front material plate, and the width of the seal is not smaller than the front material plate.
  • the width of the screen surface of the vibrating screen between the material plate and the fan casing, and the opposite sides located in the width direction of the seal and the left and right side walls of the frame are respectively corresponding and arranged with a gap.
  • the upper front material plate, the lower fan casing and the opening connected to the vibrating screen surrounded by the left and right side walls of the frame are blocked by the seal, and the crop grains are blocked by the seal and fall back along the fan casing Go to the grain collection area under the vibrating screen to avoid crop grains flying out of this opening and falling to the ground, causing waste.
  • the grain separation structure includes a spacer and a front curtain, which is arranged between the grain collection area and the miscellaneous waste collection area, and is fixed on the shell of the vibrating screen.
  • One side of the grain collection area extends to the top of the miscellaneous waste collection area.
  • the front curtain extends in the same direction as the isolation surface, one end is fixed on the spacer, and the other end is placed on the bottom shell of the grain in the grain collection area to block the spacer and the seeds.
  • the opening formed between the bottom shell that connects the grain collection area and the miscellaneous waste collection area allows the fan to blow air along the front curtain and the spacer and blow out from the opening formed between the spacer and the lower screen to prevent the return air from entering the miscellaneous waste.
  • the grain collection area pollutes the grains of the granary, and at the same time, it can increase the air volume blown at the end of the lower screen and improve the effect of wind selection.
  • the combine harvester formed an air supply channel between the bottom shell at the lower part of the harvester and the upper threshing system, and the bottom shell includes a fan shell, a grain bottom shell, a miscellaneous bottom shell and The screen frame of the vibrating screen.
  • a tail cover is installed at the rear end of the threshing system away from the fan, a discharge port is formed between the tail cover and the screen frame, and a blocking member is arranged between the tail cover and the vibrating screen to guide the supply air toward the discharge port.
  • the height of the discharge port is higher than the height of the air outlet, the air outlet is inclined toward the discharge port, and the fan housing, grain bottom shell, miscellaneous bottom shell and screen frame are inclined from the air outlet side toward the discharge port And gradually increase the setting, the two ends of the fan casing are respectively provided with first air inlets that communicate with the outside world, and the side wall opposite to the air outlet in the middle of the fan casing is provided with a second air inlet along its circumferential direction, passing through the fan casing. Three air inlets evenly distributed on the body supply air, so that the air volume in the fan is uniform and stable.
  • the air outlet is gradually increased towards the discharge port to improve the circulation, and the baffle is installed on the tail cover to guide the supply air toward the discharge port, so as to avoid the return air from entering the threshing system and the screening system, which will affect the cleanliness of crops.
  • the air supply system has a compact and stable structure, sufficient air volume, and no return air effect, which greatly improves the air selection efficiency.
  • the output pulley is divided into three-way transmission output, and the three-way transmission is distributed on the same side wall surface of the frame.
  • the first drive includes output pulley, first threshing pulley and second threshing pulley
  • the second drive includes output pulley and chopper pulley
  • the third drive includes output pulley, fan pulley, grain Pulleys, surplus pulleys and screening pulleys, all drive connections between pulleys.
  • the power input of the threshing mechanism, the shredding mechanism, the wind sorting mechanism, the grain warehousing mechanism, the complex removal mechanism and the screening mechanism of the harvester are all arranged on the same side of the frame, which makes the transmission system of the whole machine compact. All drive pulleys are set on the same side for easy installation, control and debugging. And the power input of each mechanism is directly provided by the output pulley, which avoids the transmission loss caused by the intermediate transmission, reduces the workload of the mechanism providing the intermediate transmission, and improves the transmission efficiency and service life of the whole machine.
  • FIG. 1 is a schematic structural diagram 1 of the combine harvester in the embodiment of the application.
  • FIG. 2 is a second structural schematic diagram of the combine harvester in the embodiment of the application.
  • Fig. 3 is the first structural schematic diagram of the concave plate screen in the embodiment of the application.
  • FIG. 4 is a schematic diagram of the assembly structure of the concave plate screen in the embodiment of the application.
  • FIG. 5 is a schematic diagram of the assembly structure of the concave plate screen, the cylinder cover and the drum in the embodiment of the application;
  • Fig. 6 is the structural representation 2 of the concave plate screen in the embodiment of the application.
  • Fig. 7 is the structural schematic diagram three of the concave plate screen in the embodiment of the application.
  • FIG. 8 is a schematic diagram of the exploded structure of the assembly of the concave plate screen and the cylinder cover in the embodiment of the application;
  • FIG. 9 is a schematic structural diagram of a double drum in an embodiment of the application.
  • FIG. 10 is a schematic diagram of the trend of crops in the double-drum structure in the embodiment of the application.
  • FIG. 11 is a schematic structural diagram of a first drum in an embodiment of the application.
  • FIG. 12 is a schematic structural diagram of a second drum in an embodiment of the application.
  • FIG. 13 is a schematic structural diagram of a cylinder cover in an embodiment of the application.
  • FIG. 14 is a schematic diagram of the distribution structure of the grass guides in the embodiment of the application.
  • FIG. 15 is a schematic structural diagram of a screening system in an embodiment of the present application.
  • 16 is a schematic structural diagram of a shaking screen in an embodiment of the application.
  • FIG. 17 is a schematic structural diagram of a mounting plate in an embodiment of the application.
  • FIG. 18 is a schematic structural diagram of a screen fork group in an embodiment of the application.
  • 19 is a schematic diagram of the assembly structure of the shaking screen in the embodiment of the application.
  • 20 is a schematic diagram of the installation structure of the sealing plate in the embodiment of the application.
  • 21 is a schematic structural diagram of a front sealing structure in an embodiment of the application.
  • Figure 22 is a schematic structural diagram of the grain separation structure in the embodiment of the application.
  • FIG. 23 is a schematic structural diagram of a spacer in an embodiment of the application.
  • Figure 24 is a schematic structural diagram 1 of the vibrating screen drive in the embodiment of the application.
  • Fig. 25 is the second structural schematic diagram of the vibrating screen drive in the embodiment of the application.
  • 26 is a schematic structural diagram of a track bearing on a vibrating screen in an embodiment of the application.
  • FIG. 27 is a schematic structural diagram of a vibrating guide rail in an embodiment of the application.
  • 29 is a schematic structural diagram 1 of an air supply system in an embodiment of the application.
  • FIG. 30 is a second structural schematic diagram of the air supply system in the embodiment of the application.
  • FIG. 31 is a schematic structural diagram of a flow blocking member in an embodiment of the application.
  • FIG. 32 is a schematic structural diagram of a fan casing in an embodiment of the application.
  • 35 is a schematic structural diagram of a fan shaft in an embodiment of the application.
  • 36 is a perspective view of a fan structure in an embodiment of the application.
  • FIG. 37 is a schematic structural diagram 1 of a cleaning transmission system in an embodiment of the application.
  • Figure 38 is a schematic structural diagram of the tensioning assembly at S in Figure 37;
  • FIG. 39 is a second structural schematic diagram of the cleaning transmission system in the embodiment of the application.
  • FIG. 40 is a schematic structural diagram of a chopper in an embodiment of the application.
  • 41 is a schematic structural diagram of a fixed knife seat in an embodiment of the application.
  • 43 is a schematic diagram of the distribution structure of the movable knife seat after the movable knife roller is unfolded along its generatrix in the embodiment of the application;
  • FIG. 44 is a schematic structural diagram of the movable knife holder in the embodiment of the application.
  • 46 is a schematic structural diagram of an anti-wrap ring in an embodiment of the application.
  • 47 is a schematic diagram of the assembly structure of the distribution structure in the embodiment of the application.
  • FIG. 48 is a schematic structural diagram of a grass dividing board in an embodiment of the present application.
  • H vibrating screen
  • M grain collection area
  • N miscellaneous waste collection area
  • W operation area
  • D grass discharge area
  • K anti-winding ring
  • 11b assembly beam; 110b, assembly hole; 111b, positioning pin; 12b, support beam; 2b, first concave plate screen; 21b, feeding port; 3b, second concave plate screen; 4b, side guard plate; 41b, steel wire 5b, connecting beam; 50b, second installation hole; 501b, positioning hole; 51b, grid bar; 6b, transition port; 7b, transition plate screen; 8b, reinforcing rib; 9b, sealing plate; 91b, adjusting plate ; 92b, mounting plate; 10b, notch;
  • 1e dividing plate; 11e, flanging; 2e, connecting plate; 3e, front curtain; 4e, rear curtain; 5e, grain bottom shell; 6e, miscellaneous bottom shell;
  • 1f sealing plate
  • 2f front material plate
  • 3f fan housing
  • 31f first air inlet
  • 32f second air inlet
  • 33f air outlet
  • 4f visible parts
  • 5f screen front plate
  • 6f the first shutter
  • 7f the second shutter
  • 8f the wing nut
  • 2g bearing seat; 3g, drive shaft; 4g, eccentric bearing; 5g, driving wheel; 61g, track bearing; 62g, vibration track; 7g, linkage; 71g, ring sleeve; 72g, linkage plate; 8g, counterweight ; 9g, protective plate;
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • This embodiment provides a combine harvester, as shown in FIG. 1 , including a frame 2 , a traveling mechanism 3 is arranged below the chassis of the frame 2 , and a power assembly, a harvesting assembly, a cab 7 , and a threshing unit are arranged above the chassis of the frame 2 Cleaning system, cleaning transmission system and grain storage components.
  • the harvesting assembly includes a header 41 and a crop conveying structure 42 , and the cab 7 and the crop conveying structure 42 are arranged side by side at the front of the frame 2 .
  • the threshing and cleaning system includes a double-screw threshing conveying system, which has a double-shaped threshing direction.
  • the threshing and cleaning system and the grain storage component are arranged side by side at the rear of the frame 1, and the crop conveying structure 42 is connected to the feeding port of the threshing and cleaning system.
  • the distributing structure in the threshing and cleaning system is arranged at the end of the threshing and cleaning system and close to the grain storage component.
  • the power assembly includes an engine 51 and a gearbox 52.
  • the gearbox 52 is arranged at the front of the frame 2 and below the crop conveying structure 42.
  • the engine 51 is fixed on the chassis of the frame 2 between the cab 7 and the grain storage assembly. 51 is suitable for driving the cleaning transmission system, and the cleaning transmission system is arranged on the threshing and cleaning system and is located on the side facing away from the grain storage assembly.
  • the feeding port is set at the middle position of the frame 2, so that the connecting port between the crop conveying structure 42 and the header 41 connected with it is located at the position near the middle of the header 41, and the header 41 feeds crops more evenly; at the same time, the distribution structure is close to
  • the grain storage component is set up, and the double-screw threshing conveying system is used to make the crops enter from the middle of the front end of the harvester and spread out from the middle part of the rear end, so as to ensure the stability of the center of gravity of the combine harvester.
  • the cleaning transmission system is set on the outside of the threshing system, with centralized transmission, which is convenient for installation and debugging.
  • the whole machine has a compact structure and occupies a small space. It always maintains a stable center of gravity during empty machine operation and harvesting operations, with high mobility and remarkable work efficiency.
  • the grain storage assembly includes a granary 61 and a grain unloading cylinder 62.
  • a lifting auger is arranged between the granary 61 and the threshing and cleaning system. The clean grains from the threshing and cleaning system are transported into the granary 61 through the lifting auger.
  • the lifting auger is located between the granary 61 and the threshing and cleaning system.
  • the grain unloading drum 62 is erected above the grain bin 61 and the threshing and cleaning system, and is fixed on the threshing and cleaning system.
  • a dust cover 8 is provided on the water tank located outside the cab 7 .
  • the threshing and cleaning system includes a double-screw threshing and conveying system, a screening system and an air supply system.
  • the double-screw threshing and conveying system includes two threshing machines arranged horizontally and at intervals in the forward and backward directions of the harvester.
  • the threshing space is a hollow cylindrical installation cavity enclosed by a concave plate screen and a cylinder cover, and a drum is installed in each installation cavity.
  • Guides are arranged at intervals on the inner wall of the cylinder cover to guide the crops entering the threshing space to move directionally around the axis.
  • the working area of the threshing space is the same length, so that the crop threshing path passes the length of both drums and can be fully threshed.
  • the two threshing spaces are arranged at horizontal intervals, which makes the structure on the rack more compact.
  • the length of the two threshing work areas is the same, and a long enough threshing path can be ensured, which fully guarantees the overall mobility of the harvester and fully guarantees the threshing. Effect.
  • the two concave plate screens are respectively the first concave plate screen 2b provided with the feeding port 21b and the second concave plate screen 3b arranged adjacent to the first concave plate screen 2b in the direction of crop transmission.
  • the concave plate screen 2b and the second concave plate screen 3b have the same length, that is, the length of the screening area is the same.
  • the inner screen surface of each concave plate screen is in the shape of a circular arc, and the axes of the two concave plate screens are parallel to each other, and are fixed on the frame 1 at intervals along the horizontal direction.
  • each concave panel screen includes two side shields 4b, two connecting beams 5b, a plurality of grid bars 51b, a plurality of steel wires 41b and a plurality of reinforcing bars 8b.
  • the two side shields 4b are arc-shaped respectively, the side shields 4b are coaxial and oppositely arranged, the two ends of the two side shields 4b are welded and fixed together by the connecting beam 5b, and the two side shields 4b are An installation space is enclosed between the two connecting beams 5b.
  • the grid bars 51b are arranged in parallel with the connecting beams 5b and are fixed across the two side shields 4b.
  • Each grid bar 51b has a plurality of through holes evenly spaced.
  • the steel wire 41b is arranged in parallel with the side shield 4b, and passes through the through holes on each grid bar 51b in sequence. Both ends of the steel wire 41b are respectively fixed on the connecting beam. 5b or grid bar 51b. All the grid bars 51b and the steel wires 41b intersect each other to form a plurality of grid units, and all the grid units together form a grid-like screen surface.
  • the reinforcing ribs 8b are arranged parallel to the side shields 4b, and are fixed at intervals on the outer screen surface.
  • the grid bars 51b are welded and fixed to the side shields 4b on both sides, and the reinforcing rib 8b and all the grid bars 51b are also fixed by welding.
  • the separation wrapping angles of the first concave plate screen 2b and the second concave plate screen 3b are both 180 degrees, that is, the side guard plate 4b is in a semicircular arc shape as a whole.
  • the separation angle is greater than 180 degrees, the upper space of the concave plate screen is wasted, and the upper part is curved, and the grains are thrown out of the concave plate screen from the upper part, and may fall back into the concave plate screen when falling, which affects the cleaning effect.
  • the degree is less than 180 degrees, the area of the screen surface is reduced, which also affects the cleaning effect.
  • the area of the grid cells in the first concave screen 2b is smaller than the area of the grid cells in the second concave screen 3b, so that only crop grains pass through the first concave screen 2b, and the second intaglio screen It is suitable for passing through the grains and other small debris, so as to avoid the grains being entrained by the debris and discharged from the grass discharge port, causing losses.
  • the distance between two adjacent steel wires 41b in the second concave plate screen 3b is greater than that in the first concave plate screen 2b
  • Both are larger than the spacing between adjacent grid bars 51b and adjacent steel wires 41b in the first concave plate screen 2b.
  • the steel wires 41b in each concave plate screen can be drawn out at intervals as required, so as to increase the area of the grid unit.
  • transition ports 6b are respectively provided on the ends of the two concave plate screens on the same side of the frame along the radial direction, and the two transition ports 6b are arranged facing each other.
  • the transition plate screen 7b is laid between the two transition openings 6b.
  • the transition plate screen 7b includes a screen frame, the screen frame is in a square structure, and the grid bars 51b are arranged in the screen frame at uniform intervals. Similarly, any grid bar 51b A plurality of through holes are opened at uniform intervals on the top, and the steel wires 41b pass through the through holes on the grid bars 51b in turn in the longitudinal direction.
  • the width direction of the square screen frame is horizontal, and the length direction is vertical.
  • the feeding port 21b is arranged on the side of the first concave screen 2b opposite to the transition port 6b and away from the transition port 6b.
  • three assembling beams 11b are arranged on the frame 1 at intervals, and the connecting beams 5b on both sides of the first concave screen 2b are overlapped and fixed between the first and second two assembling beams 11b.
  • the connecting beams 5b on both sides of the second intaglio screen are overlapped and fixed between the second and third two assembling beams 11b.
  • the transition port 6b is opened close to one side of the frame 1 .
  • a hollow cylindrical installation cavity is enclosed between the cylinder cover and the corresponding concave plate screen, and the installation cavity forms a threshing space.
  • a first threshing space is enclosed between the first cylinder cover 2c and the first concave plate screen 2b, the first drum 2a is installed in the first threshing space, and the first concave plate screen 2b and the first drum The end faces of the toggle teeth of 2a are arranged in a gap.
  • a second threshing space is formed between the second cylinder cover 3c and the second concave plate screen 3b, and the second drum 3a is installed in the second threshing space.
  • the transition port 6b communicates with the first threshing space and the second threshing space, and the crops enter the second threshing space from the first threshing space through the transition plate screen 7b.
  • a limit adjustment structure is provided at the gap 10b formed between the outer screen surfaces of the two concave plate screens and the transition screen plate, and the limit adjustment structure is detachably fixed to the first concave plate screen on both sides. 2b and the second concave plate screen 3b.
  • the limit adjustment structure is not provided, part of the crops only pass through the first concave plate screen 2b and then fall into the lower vibrating screen from the gap 10b, and directly enter the subsequent process.
  • 2b enters the second concave plate sieve 3b through the transition plate screen 7b and passes through the complete "ji"-shaped trend, the transmission path is longer, and the threshing and screening effect is better.
  • the limit adjustment structure includes a sealing plate 9b, and the shape of the sealing plate 9b matches the shape of the notch 10b. Further, it also includes an adjustment member connecting the sealing plate 9b and the two concave screen screens. As shown in Figures 6 and 7, the adjustment member includes an adjustment plate 91b and two mounting plates 92b fixed on both sides of the adjustment plate 91b. The plate surface of the plate 91b is in the shape of an arc that matches the concave plate screen to which it is fixed. The two mounting plates 92b are bent along the adjusting plate 91b and are respectively fixed on the opposite sides of the adjusting plate 91b. One mounting plate 92b is used for fixing the connecting recess.
  • the plate screen, another mounting plate 92b is used to fix and connect the sealing plate 9b.
  • the cross-section of the adjusting member is indented, and the adjusting plate 91b and the mounting plates 92b on both sides are integrally formed.
  • the plate surface of the adjustment plate 91b is suitable for partially blocking the transition port 6b, and the adjustment plate 91b can choose the size of the plate surface with different widths according to the needs, so as to realize the adjustment of the size of the transition port 6b passing through the crops, thereby partially extending the transmission path of the crops, Extend the threshing separation screening time of crops.
  • the arc of the cross section of the concave plate screen and the cylinder cover are both 180 degrees.
  • the connecting beam 5b is arranged horizontally and can be overlapped with the horizontal installation surface of the assembly beam 11b on the frame 1. During installation, only the concave screen is placed between the two assembly beams 11b, so that the connecting beam 5b It only needs to be mounted on the assembly beam 11b, and there is no need to carry out palm welding and fixation, which reduces a lot of manpower and material resources.
  • the mounting frame 22c is square, and the cover 21c is hinged on one side of the mounting frame 22c and is suitable for being fastened on the mounting frame 22c.
  • the frame surface of the mounting frame 22c is suitable for overlapping with the surface of the connecting beam 5b, which is convenient for assembly.
  • the cover body 21c includes an arc-shaped top cover 211c and two side top plates 212c sealed on both sides of the top cover 211c.
  • the arc of the top cover 211c is 180 degrees, and guides are evenly spaced on the inner wall surface of the top cover 211c.
  • the guides are grass guides 24c, and the grass guides 24c are arc-shaped along the arc of the top cover 211c.
  • the grass guide plate 24c is arranged at a certain angle with the axis of the cylinder cover, so as to guide the crops entering the threshing space in the same direction.
  • the grass guide plates 24c in the first cylinder cover 2c and the second cylinder cover 3c are assembled about the middle.
  • the beams 11b are arranged axially symmetrically, that is, the guiding directions of the grass guide plates 24c in the two cylinder covers are opposite.
  • the locking assembly includes a fastener 9c and a washer 93c.
  • the fastener 9c is made of hexagonal steel, and the fastener 9c includes a hexagonal handle The screw portion 92c below the portion 91c.
  • the assembling beam 11b is provided with assembling holes 110b which are threadedly matched with the threaded portion 92c
  • the installation frame 22c is provided with a plurality of first installation holes (not shown in the figure) at intervals along the frame, and a plurality of second installations are started at intervals on the connecting beam 5b.
  • the hole 50b, the first mounting hole, the second mounting hole 50b and the mounting hole 110b are correspondingly arranged, and the fastener 9c passes through the first mounting hole and the second mounting hole 50b in sequence and is fixed in the mounting hole 110b, and the mounting frame 22c
  • a washer 93c is provided between the fastener 9c and between the connecting beam 5b and the assembling beam 11b, and the washer 93c is coaxially sleeved on the threaded portion 92c of the fastener 9c.
  • the diameter of the corresponding first installation hole is smaller than the diameter of the second installation hole 50b, so as to correct the slight misalignment between the concave plate screen and the cylinder cover.
  • an inner thread may be set in the first installation hole to cooperate with the outer thread of the fastener 9c to increase the locking strength.
  • the positioning assembly includes at least one positioning pin 111b, which is disposed on the assembling beam 11b.
  • the positioning pin 111b is cylindrical.
  • the connecting beam 5b and the mounting frame 22c are respectively provided with positioning holes 501b, and the positioning holes 501b are suitable for being sleeved on the corresponding positioning pins 111b.
  • the positioning holes 501b on the connecting beam 5b and the mounting frame 22c have the same diameter and are slightly larger than the diameters of the positioning pins 111b, so as to correct the slight misalignment of the first and second mounting holes 50b relative to the mounting holes 110b.
  • the concave plate screen and the cylinder cover are integrally assembled to the assembly beam 11b of the harvester frame 1 through the fastener 9c, the structure is simple, the installation operation is simple and easy, and manpower and material resources are saved.
  • the axes of the two drums are parallel to each other and are arranged at intervals in the conveying direction of the crops.
  • a plurality of toggles are arranged at intervals along the drum shaft 4a on any drum, and a working area W is formed between the two toggles at both ends of the drum.
  • the lengths of the two working regions W and the corresponding concave screen are the same. In the embodiment, the lengths of the two concave plate screens are the same.
  • the crops first enter the first drum 2a from the feeding port 21b, are rotated and threshed by the first drum 2a and are screwed into the second drum 3a located at the rear, and then rotated and threshed by the second drum 3a, and finally screwed.
  • the crops spiral in the double-drum structure and are in a straight shape, the stroke length is the sum of the lengths of the two cylinders, the threshing stroke is long, and the threshing effect is obvious.
  • One end of the two drums is flush and the overall axial direction is parallel, which does not occupy extra space, so that the overall structure of the combine harvester is compact.
  • any drum includes a drum shaft 4a, several Disc 5a and a plurality of threshing racks 6a.
  • three webs 5a are provided in the working area W of the first drum 2a and the second drum 3a, and one web 5a is provided in the drafting area D of the second roller 3a, and all webs 5a pass through the webs 5a
  • the seats are fixed on the corresponding drum shafts 4a at even intervals.
  • any installation part includes a limit groove 52a and several sets of adjustment holes 51a arranged on the outer circumference of the limit groove 52a.
  • the limit groove 52a The groove shape matches with the threshing tooth bar 6a, and is suitable for embedding the threshing tooth bar 6a.
  • the connecting rod is welded and fixed on the threshing toothed rod 6a, and the threshing toothed rod 6a and the web 5a are detachably connected together by a connecting plate 8a, and the connecting plate 8a is provided with a through hole corresponding to any set of adjustment holes 51a,
  • the bolts pass through the corresponding adjustment holes 51a and the through holes on the connecting plate 8a to fix the threshing rack 6a on the web 5a, and are fixed in different adjustment holes 51a to realize the toggle on the threshing rack 6a angle adjustment.
  • each threshing tooth bar 6a is provided with a plurality of toggles at intervals.
  • the toggle member is a cylindrical toggle tooth 7a. The toggle teeth 7a on the adjacent threshing gear rods 6a are spaced apart from each other in the axial direction of the drum to enhance the threshing effect.
  • All the toggle teeth 7a in the work area W have the same size.
  • the toggle teeth 7a on the same drum have the same inclination angle with respect to the drum shaft 4a, forming a radial structure.
  • the distance from the end face of any toggle tooth 7a to the axis of the drum forms the radius of rotation of the drum.
  • the end surfaces of all the toggle teeth 7a together form a cylindrical surface.
  • the height of the lowest point of the cylindrical surface of the second roller 3a from the horizontal plane is greater than the height of the lowest point of the cylindrical surface of the first roller 2a from the horizontal plane.
  • the radius of rotation of the second roller 3a is smaller than the radius of rotation of the first roller 2a, while the height of the roller shaft 4a of the second roller 3a is higher than the height of the roller shaft 4a of the first roller 2a, and the second roller 3a and the The highest point of the rotating cylindrical surface of a drum 2a is at the same level.
  • the structural design increases the distance between the drum that contacts the crop behind and the horizontal vibrating screen below, so that the debris falling from the drum that contacts the crop afterward to the vibrating screen can be sufficiently screened by wind blowing.
  • the transition ends of the first drum 2a and the second drum 3a are respectively provided with anti-wrap rings 9a, that is, as shown in Figure 9, the first drum 2a is fixed on the One end of the drum shaft 4a of the right frame 1 is provided with an anti-winding ring 9a, and the second drum 3a is fixed on one end of the drum shaft 4a of the right frame 1, and an anti-winding ring 9a is provided to prevent crop straws from being wound on the drum shaft 4a Obstructing crop transport.
  • the crops enter the first threshing space from the feeding port 21b, and are stirred by the rotation of the toggle member of the drum.
  • the crops are moved along the inner wall surface of the concave plate screen and the cylinder cover by centrifugal action, and are guided by the guide members on the cylinder cover. Do a spiral motion in the set direction.
  • From the feeding port 21b along the first threshing space to the transition port enter the second threshing space through the transition plate screen, thresh through the spiral guiding motion opposite to the first threshing space, and enter the grass discharging area D.
  • the crops are threshed spirally in the two threshing spaces, and travel along the "several"-shaped path formed by the two threshing spaces. The traveling distance is long and the threshing is more sufficient.
  • the screening system includes a vibrating screen H, a front sealing structure, a grain separating structure and a driving structure.
  • the vibrating screen H has an upper screen area and a lower screen area 8d.
  • a lifting structure is arranged at the tail end of the corrugated plate 6d to improve the drop between the corrugated plate 6d and the fish scale screen 7d.
  • Duan Yangsheng fully shakes and loosens the agglomerated crops, so as to avoid the discharge of grains entrained by crop stalks, resulting in waste.
  • a front sealing structure is provided at the front end of the corrugated plate 6d to prevent the seeds from being thrown out by the vibrating screen H.
  • a grain separation structure is set between the grain collection area M and the miscellaneous waste collection area N below the vibrating screen H, so as to effectively separate the clean grains from the miscellaneous wastes such as straw, so that the collection of grains is more complete and clean, avoiding waste and improving screening efficiency.
  • the screen frame 1h of the vibrating screen H has a funnel-shaped structure as a whole.
  • the lifting structure is a shaking screen
  • the corrugated plate 6d and the shaking screen are sequentially arranged in the upper screen area along the moving direction of the crops.
  • at least a section of fish scale screen 7d and tail screen 2h, the corresponding fish scale screen 7d in the lower screen 8d area is provided with a lower screen 8d
  • the fish scale screen 7d is provided with two sections at intervals along the horizontal direction, and the fish scales in the two sections of fish scale screen 7d The sieves are arranged at an angle.
  • the fish scale screen pieces on the first stage fish scale screen 7d near the corrugated plate 6d are vertically upward, and the fish scale screen pieces on the second stage fish scale screen 7d near the tail screen 2h are inclined toward the tail screen 2h side.
  • the tail screen 2h includes a mounting seat 21h and a plurality of tail screen pieces 2h.
  • the mounting seat 21h and the fish scale screen pieces in the adjacent second stage fish scale screen 7d are inclined in the same direction and fixed on the screen frame 1h , a plurality of tail screen 2h pieces extend from the mounting seat 21h toward the obliquely upward direction in the direction of crop movement, and are fixed on the mounting seat 21h evenly spaced in the horizontal direction.
  • the raised tail sieve 2h piece forms the second-stage lifting structure, which fully shakes off the loose crops.
  • a rear sliding plate 11h is provided on the screen frame 1h located at one end of the tail screen 2h, and a regulating plate 12h is slidably arranged along the surface of the rear sliding plate 11h.
  • the adjusting plate 12h can slide up and down along the board surface of the rear sliding plate 11h to adjust the size of the tail crop outlet.
  • the shaking screen includes a mounting member and a plurality of screen teeth 2d.
  • the mounting member is a plate-like structure, that is, a mounting plate 1d.
  • the mounting plate 1d has a mounting surface 12d and a mounting surface 11d that faces away from the mounting surface 12d and forms an acute angle with the mounting surface 12d.
  • the slope surface forms the mounting surface 11d for fixing the screen teeth 2d
  • the lower bottom surface of the mounting plate 1d forms the mounting surface 12d, that is, as shown in FIG. It is fixed with the corrugated board 6d surface-to-surface.
  • the screen teeth 2d extend along the opening direction of the angle formed between the mounting surface 12d and the mounting surface 11d, and one end is a fixed end, which is fixed on the mounting surface 11d at intervals, and the other end is a free end, which is suspended in the air.
  • the crops slide from the corrugated plate 6d to the shaking screen, are shaken and lifted by the suspended screen teeth 2d, and then fall to the fish scale screen 7d to realize the shaking and loosening of the crops.
  • the shaking screen can be arranged on the corrugated plate 6d according to different inclination angles according to different needs, making full use of the space and making the screening system more compact while ensuring the screening effect.
  • the screen teeth 2d have a cylindrical structure, of course, they can also be a sheet structure, depending on the specific situation. Any of the screen teeth 2d is bent and arranged in a stepped shape, and is suitable for guiding crops to travel along the screen teeth 2d from the fixed end located on the installation surface 11d to the free end.
  • the fixed ends of the two screen teeth 2d are fixedly connected to form an indented screen fork unit 3d.
  • the two screen fork units 3d are superimposed and arranged, and the indented vertical part of one fork unit is overlapped and fixed to the other screen fork unit.
  • a screen fork group 4d is formed, and a plurality of the screen fork groups 4d are evenly spaced on the installation surface 11d. As shown in FIG. 16 , all the screen fork groups 4d are fixed on the mounting surface 11d of the mounting plate 1d by pressing and welding through the pressing plate 5d.
  • the suspended length of each sieve tooth 2d is long, on the one hand, it can increase the height of crops falling to the fish scale screen 7d, on the other hand, it can improve the elasticity of the sieve tooth 2d, so that when it moves with the vibrating screen, the shaking effect is more obvious.
  • the mounting plate 1d, the screen teeth 2d and the pressing plate 5d are all made of aluminum alloy material, so as to reduce the weight of the entire screening system, thereby reducing the vibration inertia.
  • a front material plate 2f is arranged below the threshing drum for guiding crop grains to slide down.
  • One end of the front material plate 2f is fixed to the frame 1 at the front end, and the plate surface is inclined downward from the front end of the frame 1 to the rear of the frame 1.
  • the other end of the front material plate 2f is located above the vibrating screen H, and is located in the orthographic projection of the vibrating screen H on the horizontal plane.
  • the front sealing structure includes a sealing member, a first shutter 6f and a second shutter 7f.
  • the seal is fixed between the front material plate 2f and the fan casing 3f below the front material plate 2f, and the width of the seal is not less than the screen surface width of the vibrating screen H between the front material plate 2f and the fan casing 3f,
  • the opposite sides of the sealing member in the width direction are corresponding to the left and right side walls of the frame 1 respectively and are arranged with a gap.
  • the sealing member is a sealing plate 1f
  • the upper end of the sealing plate 1f is flanged
  • the flange is fixed on the lower surface of the front material plate 2f by bolts
  • the lower end of the sealing plate 1f is fixed on the fan casing 3f by bolts.
  • the gaps between the two sides of the sealing plate 1f and the left and right side walls of the rack 1 are filled and sealed with sealant.
  • the sealing plate 1f is arranged in a bent section. 3f
  • the outer wall surface forms a slope, which is convenient for guiding the crop grains leaking from the vibrating screen H.
  • at least one observation port is provided in the vertical section of the sealing plate 1f.
  • two observation ports are provided, and each observation port is fixed by a wing nut 8f to a visual member 4f for observing vibration.
  • Sieve H cannot sign the crop accumulation situation.
  • the visual element 4f can be a transparent acrylic plate or a glass plate, preferably an acrylic plate, which is light in weight and not easily broken.
  • the front material plate 2f located above, the fan housing 3f located below, and the opening connected to the vibrating screen H surrounded by the left and right side walls of the frame 1 are blocked by the sealing plate 1f, and the crop grains are blocked by the sealing plate 1f.
  • the fan housing 3f falls back to the grain collection area below the vibrating screen H to prevent crop grains from flying out of the opening and falling to the ground, causing waste.
  • a first shutter 6f is also provided, and one end of the first shutter 6f is fixed on the front material plate One end above the vibrating screen H, the other end of the first shutter 6f is fixed on the screen front plate 5f at the front end of the vibrating screen H, and the first shutter 6f and the screen surface of the vibrating screen H are arranged at a certain angle.
  • the width of the first shielding member 6f is not less than the screen surface width of the vibrating screen H, and the first shielding member 6f is a flexible member. Avoid obstructing the motion of the shaker H.
  • the end of the front material plate 2f located at the first shutter 6f is also fixed with a second shutter 7f, and the other end of the second shutter 7f is a free end, which naturally hangs down to the screen surface of the vibrating screen H, and passes through the front and rear.
  • the two shutters are provided for double-layer partition.
  • both the first shutter 6f and the second shutter 7f are canvas.
  • the grain dividing structure includes a spacer and a front curtain 3e.
  • the spacer is arranged between the grain collection area M and the miscellaneous waste collection area N, and is fixed on the shell of the vibrating screen.
  • the width of the spacers is the same as the width of the grain collection area M and the trash collection area N.
  • the spacer includes a dividing plate 1e and connecting plates 2e arranged on both sides of the dividing plate 1e.
  • the width of the connecting plate 2e is the same as the width of the dividing plate 1e.
  • the connecting plates 2e and The partition plates 1e are arranged in an indented structure.
  • One end of the connecting plate 2e is fixed on the separating plate 1e, and the other end is fixed on the shell of the vibrating screen.
  • the plate surface of the partition plate 1e extends upwards from the grain collection area M to the top of the miscellaneous waste collection area N.
  • the two sides of the partition plate 1e form isolation surfaces, the front curtain 3e and the plate surface of the partition plate 1e extend in the same direction, one end is fixed on the partition plate 1e, and the other end is placed on the grain bottom in the grain collection area M On the shell 5e, to block the openings formed between the partition plate 1e and the grain bottom shell 5e to communicate with the grain collection area M and the miscellaneous waste collection area N, so that the fan blows along the front curtain 3e and the partition plate 1e and travels from the separation plate 1e.
  • the opening formed between the upper end of the partition 1e and the lower sieve 8d is blown out, so as to prevent the return air from entering the grain collection area M with impurities, polluting the grains of the granary, and at the same time, it can increase the air volume blown at the end of the lower sieve 8d, and improve the effect of air selection. .
  • the front curtain 3e is a rubber curtain or a canvas curtain.
  • the front curtain 3e adopts a rubber curtain.
  • the rubber curtain is partially erected on the seed bottom shell 5e, along the grains.
  • the surface of the bottom shell 5e sags naturally, and the rubber-covered curtain has a certain adhesive force in surface-to-surface contact with the seed bottom shell 5e, which can better prevent the curtain from being blown up by the fan.
  • a rear curtain 4e is also provided in the waste collection area N.
  • One end of the rear curtain 4e is fixed on the partition plate 1e, and the other end is placed on the waste bottom shell 6e in the waste collection area N. , to further prevent the front curtain 3e from being lifted by the return air, causing the miscellaneous residues to enter the grain collection area M.
  • the width of the rear curtain 4e is smaller than the straight-line distance from its fixed point on the partition plate 1e to the auger in the miscellaneous waste collection area N, so as to avoid the entanglement of the rear curtain 4e when the auger rotates and cause failure.
  • the rear curtain 4e is a rubber curtain or a canvas curtain.
  • the rear curtain 4e adopts a rubber curtain.
  • the rubber curtain is partially installed on the miscellaneous bottom shell 6e On the upper side, it sags naturally along the surface of the residual bottom shell 6e, and the rubber curtain is in contact with the residual bottom shell 6e surface-to-surface with a certain adhesive force, which can better prevent the curtain from being pulled along the inner wall of the residual bottom shell 6e. The whirling wind blew.
  • the partition plate 1e, the front curtain 3e and the rear curtain 4e form a herringbone isolation structure and are erected between the grain collection area M and the miscellaneous waste collection area N, and the grain collection area M and the miscellaneous waste collection area N are fully isolated to avoid crossing. pollution, to ensure the cleanliness of the grains in the warehouse.
  • one end of the grain collecting area M of the partition plate 1e is provided with a flange 11e facing the miscellaneous waste collecting area N, and the angle between the flange 11e and the surface of the partition plate 1e is an obtuse angle.
  • the setting of the flange 11e is suitable for guiding the cyclone wind traveling along the inner wall surface of the residual bottom shell 6e and the rear curtain 4e, and blocking the crop debris entrained in the cyclone from the opening between the partition plate 1e and the lower screen 8d. Enter the grain collection area M.
  • the rear curtain 4e may not be provided, and only the front curtain 3e may be provided.
  • the driving structure includes two bearing seats 2g, a transmission shaft 3g, two eccentric bearings 4g and a driving wheel 5g.
  • the frame of the harvester is composed of a plurality of vertically arranged support beams 12b and an assembly beam erected between the support beams 12b.
  • the frame shell is installed between the adjacent beams, and an installation cavity is formed in the shell, and the vibrating screen H is installed in the inside the installation cavity.
  • two bearing seats 2g are respectively fixed on the side walls of two symmetrical support beams 12b at the rear end of the frame.
  • An outer spherical bearing is installed in any bearing seat 2g, and both ends of the transmission shaft 3g are respectively fixed on the outer side. in spherical bearings.
  • the two eccentric bearings 4g are respectively fixed on both ends of the transmission shaft 3g in a mirror image, one end of the vibrating screen H is fixed on the two eccentric bearings 4g, the other end is set on the frame through the reciprocating guide structure, and the driving wheel 5g is fixed on the transmission shaft 3g.
  • One end is adapted to be driven by the driver of the harvester and drive the transmission shaft 3g to rotate.
  • the bearing seat 2g is directly fixed on the support beam 12b of the frame to avoid transitional connection, and directly bear the gravity of the vibrating screen H and the inertial force of its reciprocating motion through the frame, so that the vibration of the vibrating screen H is more stable.
  • the reciprocating guide structure includes two orbital bearings 61g and a vibration orbit 62g corresponding to the two orbital bearings 61g.
  • the orbital bearings 61g are symmetrically fixed on both sides of the vibrating screen H and away from the end of the transmission shaft 3g.
  • the rails 62g are symmetrically arranged on the racks on both sides of the vibrating screen H.
  • the vibrating rails 62g are composed of a bottom plate and a side plate oppositely arranged on the bottom plate. A guide channel is formed between the two side plates.
  • the guiding direction of 62g is arranged at an angle with the horizontal plane, and the track bearing 61g is slidably arranged in the vibration track 62g,
  • a linkage 7g is provided between the vibrating screen H and the eccentric bearing 4g.
  • the linkage 7g includes a ring sleeve 71g and a linkage plate 72g welded and fixed on the ring sleeve 71g.
  • One end of the ring sleeve 71g is open and flanged.
  • the flange is perpendicular to the wall surface of the ring sleeve 71g, and the ring sleeve 71g is sleeved and fixed on the eccentric bearing 4g.
  • the other end of the linkage plate 72g is fixed on the side screen body of the vibrating screen H.
  • the protective plate 9g is fixed on the support beam 12b close to the driving wheel 5g, and the plate surface of the protective plate 9g extends along the radial direction of the transmission shaft 3g.
  • the protective plate 9g is arranged across the On the bearing seat 2g, and the bearing seat 2g is provided with a gap.
  • the area of the protective plate 9g is larger than the cross-sectional area of the driving wheel 5g, so as to fully block the crop straw and other debris screened out from the tail of the vibrating screen H, and prevent debris from entering the driving area on one side of the frame, causing entanglement or blocking, affecting normal operation of the machine.
  • the detachable installation counterweight 8g on the drive wheel 5g, the end of the transmission shaft 3g away from the protective plate 9g is also provided with counterweight 8g, and the breeding block is detachably fixed on the connecting block.
  • the connecting block is fixed on the transmission shaft 3g, and the breeding blocks at both ends of the transmission shaft 3g are arranged asymmetrically.
  • the asymmetrically arranged counterweights 8g are used to avoid vibration.
  • the reciprocating vibration of the screen H is too violent to ensure the balance of the overall vibration of the vibrating screen H.
  • the air supply system includes a fan, an air supply channel, a tail cover 2j and a baffle 3j.
  • An air supply channel is formed between the bottom shell located at the lower part of the harvester and the upper threshing system, and the bottom shell includes the fan shell 3f, the grain bottom shell 5e, the miscellaneous bottom shell 6e and the screen frame 1h of the vibrating screen, which are successively arranged in sequence.
  • the threshing system includes a first drum 2a and a second drum 3a arranged at horizontal intervals.
  • the tail end of the threshing system far from the fan that is, the side of the second drum 3a close to the discharge port 5j, is installed with a tail cover 2j, a discharge port 5j is formed between the tail cover 2j and the screen frame 1h, and a flow resistance is set between the tail cover 2j and the vibrating screen 3j to direct the supply air toward the discharge port 5j.
  • the height of the discharge port 5j is higher than the height of the air outlet 33f.
  • the air outlet 33f is disposed obliquely upward.
  • the screen frame 1h is inclined from the side of the air outlet 33f toward the discharge port 5j and is gradually increased.
  • the two ends of the fan casing 3f are respectively provided with first air inlets 31f that communicate with the outside world, and the middle of the fan casing 3f is opposite to the air outlet 33f.
  • the side wall of the fan is provided with a second air inlet 32f along its circumferential direction, and air is supplied through three air inlets evenly distributed on the fan casing 3f, so that the air volume in the fan is uniform and stable.
  • the air outlet 33f is gradually increased toward the discharge port 5j to improve the flowability, and the baffle 3j is installed on the tail cover 2j to guide the supply air toward the discharge port 5j, so as to prevent the return air from entering the threshing system and the screening system and affecting the cleanliness of crops.
  • the air supply system has a compact and stable structure, sufficient air volume, and no return air effect, which greatly improves the air selection efficiency.
  • the air guide member is a plate-like structure, which is an upper air guide plate 41j located above and a lower air guide plate 42j located below.
  • the two air guides are respectively mounted on the rack 1 in a rotatable manner, and are adapted to be respectively turned over to change the air outlet direction and air outlet area of the three air outlet branches.
  • the two ends of the two air guides are respectively fixed on two fixing points (not shown in the figure) of the frame 1 by two bolts, one of which is a waist-shaped hole with an arc, and the air guides can be Swing the angle around another fixed point, and lock the air guide in the waist-shaped hole when it swings to a suitable position.
  • each fixed point corresponds to a strip hole, and the fixed positions of the two fixed points are different, so as to realize the adjustment of the angle between the air guide and the horizontal plane.
  • the tail cover 2j is bent and arranged, a rear sealing plate 1j is arranged between the tail cover 2j and the second drum 3a, the rear sealing plate 1j is horizontally arranged, and the tail cover 2j is hingedly arranged on the rear sealing plate 1j. On the plate 1j, it is suitable for flipping up and opening.
  • a cavity is formed between the tail cover 2j and the lower screen frame 1h, and the flow blocking member 3j is arranged in the cavity. As shown in FIG.
  • the baffle 3j includes a threshing sealing plate 31j horizontally fixed on the side of the second drum 3a close to the discharge port 5j, the threshing sealing plate 31j is arranged parallel to the upper rear sealing plate 1j, and the threshing sealing plate 31j is arranged on the threshing sealing plate
  • the tail cover sealing plate 32j between 31j and the end of the tail cover 2j, the lower surface of the threshing sealing plate 31j and the tail cover sealing plate 32j form a wind guide surface, so as to prevent the wind blown by the fan from rising through the surface of the screen frame 1h and then entering the tail cover 2j and the tail cover.
  • the tail cowl sealing plate 32j is provided in two sections hinged to each other, and the tail cowl sealing plate 32j and the threshing sealing plate 31j are hingedly arranged, so that the tail cowl sealing plate 32j can be simultaneously driven when the tail cowl 2j is opened upwards. Rotate upward to avoid the need to disassemble the tail cover sealing plate 32j first when the tail cover 2j is flipped upward and opened, which leads to complicated operation and affects the efficiency.
  • the fan includes a fan casing 3f, a fan structure, and a fan drive.
  • the fan structure is installed in the cylindrical installation cavity of the fan casing 3f, and the two ends of the fan casing 3f in the axial direction are respectively provided with first air inlets 31f which communicate with the outside world.
  • the first air inlet 31f is a circular air inlet and is arranged concentrically with the cross section of the cylindrical installation cavity.
  • An air outlet 33f is provided on the side wall of the fan housing 3f along its axial direction, and the width of the air outlet 33f is the same as that of the installation cavity.
  • An air guide structure can be installed on the air outlet 33f, so as to guide the air to blow in a set direction.
  • a second air inlet 32f is formed on the side wall of the fan casing 3f opposite to the air outlet 33f along the circumferential direction of the fan casing 3f.
  • the projection of the second air inlet 32f on the horizontal plane is a square.
  • the second air inlet 32f is located at the middle position of the fan casing 3f.
  • the second air inlet 32f is located on the fan housing 3f obliquely above the air outlet 33f.
  • a second air inlet 32f is opened in the middle of the casing, and cooperates with the first air inlets 31f at both ends of the fan casing 3f to form three air inlets evenly distributed on the fan casing 3f, providing sufficient air intake volume and making the air intake more even.
  • each first air inlet 31f on both sides is provided with a wind shield.
  • the wind shield is a plate-like structure, and each first air inlet 31f is correspondingly provided with two shields.
  • the two wind shields are respectively a first wind shield 51i disposed on the side close to the air outlet 33f and located in the upper half of the first air inlet 31f, and a first wind shield 51i disposed on a side away from the air outlet 33f.
  • the casing of the rack 1 is provided with a communication port corresponding to the first air inlet 31f to communicate with the outside world.
  • the size of the communication port is the same as that of the first air inlet 31f.
  • the first air baffle 51i and the second air baffle 52i are respectively provided with strip holes, and the corresponding fan casing 3f and the rack 1 is provided with matching holes, and the strip-shaped holes on the first wind deflector 51i are arranged horizontally, so that the first wind deflector 51i can slide laterally and partially block the upper half of the first air inlet 31f.
  • the strip holes on the second wind deflector 52i are arranged vertically, so that the second wind deflector 52i can slide vertically and partially block the lower half of the first air inlet 31f.
  • the air intake area of the air inlet 31f changes the air intake volume under different working conditions to make it applicable to a wider range.
  • the fan structure includes a fan shaft 1i, several support units and a plurality of fan blades 2i. As shown in FIG. 33 , both ends of the fan shaft 1i protrude from the first air inlet 31f, and are rotatably fixed in the bearing seat on the frame 1 . And one end of the fan shaft 1i is installed with a driving pulley, which is used to connect the transmission shaft and provide the driving force for the rotation of the fan structure. In this embodiment, the fan is driven by a belt drive.
  • each support unit includes a plurality of fan blade brackets 3i, along the circumference of the fan shaft 1i The fan blades 2i are bolted and fixed to the fan blade brackets 3i respectively.
  • the fan blade bracket 3i is a plate-like structure, and the fan blade bracket 3i is bent to form a fixed section 32i and an installation section 31i.
  • the fixed section 32i of one fan blade bracket 3i is bolted and fixed to the other.
  • a plurality of fan blade brackets 3i are connected end to end in sequence, forming a polygon around the fan shaft 1i, and the polygon circumscribes the circle of the cross section of the fan shaft 1i.
  • the plurality of fan blade brackets 3i are fixed around the fan shaft 1i by means of bolting, the structure is simple and stable, and the parts are easily and quickly disassembled and replaced.
  • All fan blade supports 3i in any supporting unit form a regular polygon, and the included angle ⁇ formed between the fixed segment 32i and the mounting segment 31i is complementary to the interior angle ⁇ of the regular polygon.
  • four fan blade brackets 3i are arranged in any supporting unit, and the fixed section 32i and the installation section 31i in each fan blade bracket 3i are arranged at right angles, and together they enclose an outer circumference.
  • the cross-sectional circle of the fan shaft 1i is a square.
  • a flat groove 11i is formed on the fan shaft 1i corresponding to any support unit, and a reinforcing plate 4i is welded in the flat groove 11i, and the thickness of the reinforcing plate 4i is the same as the groove depth of the flat groove 11i , that is, the upper surface of the reinforcing plate 4i is in a tangent state with the circle of the cross section of the fan shaft 1i, and the width of the reinforcing plate 4i along the radial direction of the fan shaft 1i is not greater than the diameter of the fan shaft 1i, that is, it is avoided to be larger than the fan blade bracket 3i.
  • the side length of the square makes it impossible to assemble.
  • the width of the reinforcing plate 4i is the same as the width of the flat groove 11i.
  • the position of the flat groove 11i further avoids relative sliding between the fan blade bracket 3i and the fan shaft 1i due to the small clamping force of the fan blade bracket 3i fixed on the fan shaft 1i.
  • FIG. 36 in this embodiment, four supporting units are arranged on the fan shaft 1i at intervals in sequence, and four fan blades 2i are provided on the two supporting units on the left side.
  • the fan blades 2i are sheet-like structures.
  • the blade 2i spans the two support units and is bolted to the mounting sections 31i of the two blade brackets 3i.
  • the fan blades 2i on the two supporting units on the right are the same as those on the left, and the specific structures are not repeated here.
  • the fan blades 2i on the left and right sides form two parallel fan structures, and more air inlet channels can be provided between the two fan structures, so that the fan has a large air supply area and uniform air supply.
  • a plurality of flat grooves 11i may be opened on the fan shaft 1i, and the flat grooves 11i are provided in a one-to-one correspondence with the fan blade brackets 3i, and the fan blade brackets 3i are directly embedded in the flat grooves 11i. Inside, and bolted end to end in turn, locked on the fan shaft 1i.
  • the cleaning transmission system includes an output pulley 1s connected to the engine drive.
  • the output pulley 1s is divided into three transmission lines, and the three transmission lines are distributed on the same side wall of the frame 1.
  • the intermediate transmission shaft 10s is rotatably arranged in the two bearing seats at the front end of the frame 1, and one end of the intermediate transmission shaft 10s is fixed with the input pulley 11s, and the input pulley 11s passes through the main clutch belt and the engine on the frame 1 (Fig. Not shown) drive connection, the other end is fixed with output pulley 1s, used to drive and connect other power mechanisms of the harvester, other power mechanisms include threshing mechanism, shredding mechanism, wind sorting mechanism, grain storage mechanism, and complex removal. agencies and screening agencies.
  • the output pulley 1s is a multi-groove pulley, and the output pulley 1s can be composed of multiple multi-groove pulleys, and is fixed at one end of the intermediate transmission shaft 10s at the same time, and is suitable for rotating with the intermediate transmission shaft 10s.
  • the output pulley 1s and the pulleys in other power mechanisms are connected by a V-belt drive.
  • a chain can also be used, but the chain drive is not as stable as a V-belt.
  • the threshing drum is blocked, causing the drum When the cover and other components are damaged by rupture, the chain may not be broken, and the power will continue to be transmitted, which may easily cause damage to the components.
  • V-belt When the V-belt is driven, when the above situation occurs, the V-belt will slip and burn, which will affect the normal operation, so that even if the user is reminded to stop for cleaning and maintenance, other parts will not be damaged. Therefore, the V-belt is preferred. transmission.
  • the first transmission includes an output pulley 1s, a first threshing pulley 2s, and a second threshing pulley 3s.
  • Three C-shaped V-belts are used for transmission connection between the output pulley 1s and the first threshing pulley 2s, so that the overall cross-section of the V-belt increases and the transmission power is improved.
  • the first threshing pulley 2s and the second threshing pulley 3s are connected by a 2HB linked belt drive.
  • the combined belt can fit well with the pulley, the force is uniform, and the transmission stability and impact resistance are good, so as to adapt to the high-strength working environment of the threshing drum.
  • the second transmission includes output pulley 1s and chopper pulley 4s.
  • the chopper is generally arranged at the rear end of the rack 1, and the span between the output pulley 1s and the output pulley 1s is relatively large. Therefore, the first The transition wheel 71s is divided into two-stage transmission.
  • the first transition pulley 71s is rotatably disposed on the frame 1 through the mounting frame, and is located on the connection line between the output pulley 1s and the chopper pulley 4s.
  • the first transition pulley 71s adopts a multi-groove pulley.
  • the output pulley 1s is in a driving connection with the first transition pulley 71s, and the first transition pulley 71s is in a transmission connection with the chopper pulley 4s.
  • the third transmission includes output pulley 1s, fan pulley 51s, grain pulley 52s, miscellaneous excess pulley 53s and screening pulley 6s.
  • a second transition wheel 72s is provided in the third-path transmission, which is also divided into two-stage transmission.
  • the first-stage transmission is the transmission connection between the output pulley 1s, the fan pulley 51s, the grain pulley 52s, the second transition pulley 72s and the miscellaneous pulley 53s;
  • the second-stage transmission is the second transition pulley 72s and the screening pulley Transmission connection between 6s.
  • the second transition pulley 72s adopts a multi-slot pulley.
  • the outer side of the V-belt is in contact with the groove surface of the second transition wheel 72s, so that the rotation direction of the second transition wheel 72s is opposite to the rotation direction of the output pulley, so that the transmission with the second transition wheel 72s
  • the connected screening pulley 6s rotates in the opposite direction to the output pulley 1s.
  • any tensioning assembly is installed between adjacent pulleys.
  • any tensioning assembly includes a tensioning arm 81s, a tensioning pulley 82s, a tension rod 83s and a tension spring 84s.
  • the tensioning arm 81s has a triangular structure, one corner of the triangle is hingedly mounted on the frame 1, and the other two corners are free ends, one free end of which is rotatably installed with the tensioning wheel 82s, and the other free end
  • a tension spring 84s is arranged between the tension rod 83s, the tension rod 83s is fixed on the frame 1, and the tensioning pulley 82s is located between the hinge point of the tension arm 81s on the frame 1 and the fixing point of the tension rod 83s on the frame 1. so that under normal conditions, the tensioning pulley 82s is tensioned and pressed against the V-belt by the biasing force of the tension spring 84s.
  • the grain auger 521s is horizontally installed at the bottom of the frame 1, one end of which is fixed with the grain pulley 52s, and the other end is connected to the granary auger 522s through the direction changing gear box 9s, and the granary auger 522s It is a vertical lifting auger, which is suitable for lifting the grain conveyed by the lower grain auger 521s upward and entering the granary from the upper inlet of the granary.
  • the miscellaneous auger 531s is horizontally installed at the bottom of the frame 1, one end of which is fixed with the miscellaneous pulley 53s, and the other end is connected to the reeling auger 532s through the direction-changing gearbox 9s, and the reeling auger 532s is inclined in the vertical direction.
  • the hoisting auger is suitable for lifting the miscellaneous waste carrying the grains conveyed by the miscellaneous waste auger 531s up to the threshing drum for re-threshing, so as to avoid waste of grains.
  • the power for grain entering and re-feeding is provided by the output pulley 1s, and the structure is simple and compact.
  • the power input of the threshing mechanism, the shredding mechanism, the wind sorting mechanism, the grain warehousing mechanism, the complex removal mechanism and the screening mechanism of the harvester are all arranged on the same side of the frame 1, so that the transmission system of the whole machine has a compact structure. All drive pulleys are set on the same side for easy installation, control and debugging. And the power input of each mechanism is directly provided by the output pulley 1s, which avoids the transmission loss caused by the intermediate transmission, reduces the workload of the mechanism providing the intermediate transmission, and improves the transmission efficiency and service life of the whole machine.
  • the chopper assembly includes a grass discharge channel, a grass inlet (not shown) and a grass discharge opening 10p at both ends of the grass discharge channel, and both ends of the movable knife roller 1r are rotatably fixed.
  • the movable knife roll 1r is a cylindrical roll.
  • a plurality of movable blades 2r are arranged in a spiral shape and are detachably mounted on the movable knife roller 1r, and any movable blade 2r is parallel to the cross section of the movable knife roller 1r.
  • a plurality of movable knife bases 5r are welded and fixed to the movable knife roller 1r, and the movable blades 2r are in one-to-one correspondence and fixedly installed in the movable knife base 5r.
  • Each movable knife seat 5r has a recessed structure.
  • the movable blade 2r is bolted and fixed in the recessed mounting cavity of the movable knife seat 5r.
  • a plurality of movable knife seats 5r are arranged in a row and inclined, as shown in FIG. 43 .
  • the six movable knife seats 5r form a row
  • the first movable knife seat 5r from the upper left is arranged in an inclining interval to the lower right.
  • the movable knife seats 5r are arranged in multiple rows.
  • the movable knife seats 5r form four rows from top to bottom, and the four rows of movable knife seats 5r are inclined in the same direction.
  • the movable knife seats 5r in the adjacent rows are arranged at intervals in the length direction, that is, the first movable knife seat 5r and the second movable knife seat 5r are arranged in dislocation, and the first movable knife seat 5r is arranged with the third movable knife seat 5r.
  • the position of the knife seats 5r is the same, forming a row-by-row intersection, and the distribution state on the movable knife roller 1r is shown in Figure 44, so that the orthographic projection of all the movable knife seats 5r on the plane where the cross section of the movable knife roller 1r is located is a closed ring. 45, after the movable blade 2r is installed in the movable knife seat 5r, the movable blade 2r can also form a closed loop on the plane where the cross section of the movable knife roller 1r is located.
  • the fixed knife seat 3r is arranged obliquely below the movable knife roller 1r. As shown in FIG. 41, a plurality of fixed blades 4r are arranged on the fixed knife seat 3r in the same direction and evenly spaced, and a row of adjacent fixed blades 4r passes through correspondingly.
  • the movable blade 2r for example, in FIG. 43, the first row of movable blades 2r is the movable blade 2r on the first movable blade seat 5r from the left in the first row and the third row, and the second row of movable blades 2r is the second row and the movable blade 2r.
  • the movable blade 2r on the first movable blade seat 5r from the left in the fourth row, and so on.
  • the movable knife roller 1r When the movable knife roller 1r is driven to rotate, the movable knife roller 1r drives the movable blade 2r to rotate through the gap between the fixed blades 4r.
  • the movable blades 2r are arranged in a spiral shape on the roller surface of the movable knife roller 1r.
  • the movable knife roller 1r When the movable knife roller 1r is in any rotational position, it can be ensured that all the movable blades 2r can pass through the gap between the fixed blades 4r, that is, it can be The cutting state between the movable blade 2r and the fixed blade 4r is always maintained. Under the normal rotation speed of the movable blade roller 1r, the cutting efficiency is still improved, the power output cost for increasing the rotation speed is reduced, and the damage caused by increasing the rotation speed is avoided. Safety hazards brought about by dynamic balancing.
  • each anti-winding ring K includes at least two ring plates 1k and at least two clamping plates 2k.
  • the ring plates 1k are respectively in circular arc structures, and all the ring plates 1k are connected end to end to form an annular isolation area.
  • At least two card boards 2k are fixed on one of the two adjacent ring boards 1k, and a slot 3k is formed between them and the ring board 1k; the other ring board 1k is suitable for being inserted and fixed on The slot is 3k.
  • any ring plate 1k includes a bottom plate 11k and a side plate 12k, the bottom plate 11k is a flat plate and is bent in a circular arc shape, and the side plate 12k is a curved plate, along the outer edge of the bottom plate 11k In this embodiment, the bottom plate 11k and the side plate 12k are integrally formed.
  • two ring plates 1k are provided, and the two ring plates 1k are both semi-circular arc shapes. Drill holes on the top, and connect the two ring plates 1k by bolts.
  • the bottom plate 11k also has a number of mounting holes 5k.
  • the mounting holes 5k match the size of conventional bolts.
  • the bolts pass through the mounting holes 5k to install and fix the anti-winding ring on the left side wall 10r and the right side wall 11r.
  • the number of the ring plates 1k can also be three or four, etc., which are connected end to end in sequence, and can be enclosed in a circular isolation area. The specific number of the ring plates 1k depends on the specific situation.
  • the side plate 12k of any ring plate 1k is arranged perpendicular to the bottom plate 11k, the clamping plate 2k is bent in an L-shape, and the short side of the L-shape is welded and fixed on the outer wall surface of the side plate 12k, and is located on the side plate At both ends of 12k, the L-shaped long side and the side plate 12k are arranged in parallel, a slot 3k is formed between the card board 2k and the side plate 12k, and the two ends of the other side plate 12k are correspondingly inserted into the slot 3k .
  • the bottom plate 11k is also provided with at least one barrier removal port for observing or extending into other equipment.
  • the barrier removal port is directed from the inner edge of the arc-shaped bottom plate 11k to the outer ring.
  • the barrier removal groove 4k is formed with a concave edge.
  • the barrier removal groove 4k is an isosceles trapezoid as a whole, and the width of the groove is larger than the width of the groove bottom.
  • the notch is located on the inner ring of the bottom plate 11k, and the hole enclosed by the bottom plate 11k of the anti-winding ring is used to sleeve and fix it on the bearing seat.
  • the notch is fastened to the surface of the bearing seat, and the size of the notch is large, which is more convenient to observe the inside.
  • two barrier removal grooves 4k are respectively provided on the bottom plate 11k of each ring plate 1k, and four barrier removal grooves 4k are evenly spaced on the circumference.
  • the annular isolation area is enclosed by the ring plate 1k, which is suitable for being sleeved and fixed on the driving shaft, and blocked in the gap, so as to prevent weeds or straws from being entangled on the driving shaft.
  • the spreading structure includes a grass distributor 1p, a plurality of first grass guides 2p, and a plurality of second grass guides 3p.
  • an extension section 11p is provided on the grass dividing board 1p.
  • the width of the extension section 11p is the same as the width of the grass discharge opening 10p. edge.
  • the grass dividing board 1p is inclined downward as a whole.
  • the board surface of the grass dividing board 1p is gradually increased from the extending section 11p to the end away from the grass discharging opening 10p. on the lower surface and close to one end of the grass discharge opening 10p.
  • the first grass guide plate 2p is perpendicular to the grass dividing plate 1p and is arranged at an angle with the center line of the grass dividing plate 1p.
  • the first grass guides 2p may also be provided with four, five, etc., depending on specific needs, and the first grass guides 2p are symmetrically arranged with respect to the center line of the grass dividing board 1p.
  • a plurality of second grass guides 3p are provided on the end of the grass dividing plate 1p away from the grass discharging opening 10p, and the second grass guiding plates 3p are arranged at intervals on the grass dividing plate along the direction parallel to the edge of the grass discharging opening 10p 1p on the lower surface.
  • the second grass guide plate 3p is perpendicular to the grass dividing plate 1p and is arranged at an angle with the center line of the grass dividing plate 1p.
  • the number of the second grass guides 3p is greater than the number of the first grass guides 2p.
  • the seventh second grass guides 3p there are seven second grass guides 3p, and the seven second grass guides 3p are evenly spaced, and the number of the second grass guides 3p is evenly spaced.
  • the midline of the grass board 1p is set symmetrically.
  • the angle between the second grass guide 3p and the center line of the grass divider 1p gradually increases from the second grass guide 3p close to the center line of the grass divider 1p to the second grass guide 3p away from the center line of the grass divider 1p
  • the other second grass guides 3p are curved panels, so that all the second grass guides 3p are fan-shaped as a whole.
  • the first grass guide plate 2p and the second grass guide plate 3p form a trapezoidal structure, and the crushed straw coming out of the grass discharge port 10p is guided and dispersed for the first time through the first grass guide plate 2p, and then passes through the second grass guide.
  • the plate 3p spreads in a wide range and at multiple angles, so that the grains and grasses cut and broken by the movable blade 2r and the fixed blade 4r are evenly spread in the field, avoiding in-line accumulation in the field, and improving the spreading efficiency.

Abstract

Provided is a combine harvester. A feeding port is provided in the middle of a frame (2), so that a connecting port between a crop conveying structure communicating with the frame and a header (41) is located in the position of the header (41) that is close to the middle, and crops are fed into the connecting port from two sides of the header (41) more uniformly; moreover, a scattering structure is arranged close to a grain storage assembly, and the Chinese character "几"-shaped threshing direction of a double-spiral threshing conveying system is used, such that the crops enter the middle of the front end of the harvester and are scattered out of the middle of the tail end of the harvester, and the stability of the gravity center of the combine harvester is ensured. A cleaning transmission system is arranged on an outer side of a threshing system, centralized transmission is realized, and mounting and debugging are facilitated. The whole combine harvester has a compact structure, occupies a small space, is kept stable all the time in idle operation and harvesting operation processes, has high maneuverability and has significant operation efficiency.

Description

一种联合收割机a combine harvester 技术领域technical field
本申请涉及农业机械技术领域,具体涉及一种联合收割机。The present application relates to the technical field of agricultural machinery, in particular to a combine harvester.
背景技术Background technique
履带式联合收割机脱粒系统可分为纵轴流式脱粒清选系统与横轴流式脱粒清选系统,此两种形式的脱粒清选系统为目前市场上使用的主要结构形式。The threshing system of the crawler combine harvester can be divided into a longitudinal axial flow threshing and cleaning system and a horizontal axial flow threshing and cleaning system. These two forms of threshing and cleaning systems are the main structural forms currently used in the market.
纵轴流式滚筒长度较长,让作物有时间可以在滚筒内进行充分的脱粒分离,但长度过长,势必会让整个机器长度加长,结构不够紧凑,机器作业或转弯时不够灵活,机动性差,作业效率低。The length of the longitudinal axial flow drum is long, so that the crops can have time to be fully threshed and separated in the drum. However, if the length is too long, the length of the entire machine will inevitably be lengthened, the structure is not compact enough, the machine is not flexible enough during operation or turning, and the maneuverability is poor , the work efficiency is low.
横轴流式滚筒主要包括单滚筒横轴流脱粒系统和1.5个滚筒横轴流脱粒系统,其在收割机上的布局虽然较纵轴流的整体长度短,但因其滚筒行程较短,脱粒行程不及纵轴流二分之一。当遇到难脱品种时,如此短的滚筒不能使作物在滚筒内有充分的时间进行脱粒,最后导致喂入的部分作物未来得及脱粒就被排出机体,作物损失变大。因此,现有的主流联合收割机无法实现高机动性的同时保证较高的收割作业效率。The horizontal axial flow drum mainly includes a single drum horizontal axial flow threshing system and a 1.5-drum horizontal axial flow threshing system. Although its layout on the harvester is shorter than the overall length of the vertical axial flow, the threshing stroke is short due to its short drum stroke. less than one-half of the longitudinal axial flow. When encountering varieties that are difficult to thresh, such a short drum cannot allow sufficient time for the crops to be threshed in the drum, and finally some of the fed crops will be discharged from the body before threshing, and the loss of crops will increase. Therefore, the existing mainstream combine harvesters cannot achieve high mobility while ensuring high harvesting efficiency.
发明内容SUMMARY OF THE INVENTION
因此,本申请要解决的技术问题在于克服现有技术中的联合收割无法同时实现高机动性和高作业效率。Therefore, the technical problem to be solved by the present application is to overcome the inability of combining harvesting in the prior art to achieve high mobility and high working efficiency at the same time.
为此,本申请提出一种联合收割机,包括:车架,车架的底盘下方设置行走机构;车架的底盘上方设置动力组件、收割组件、驾驶室、脱粒清选系统、清选传动系统及储粮组件;To this end, the present application proposes a combine harvester, comprising: a frame, a running mechanism is arranged under the chassis of the frame; a power assembly, a harvesting assembly, a cab, a threshing cleaning system, and a cleaning transmission system are arranged above the chassis of the frame and grain storage components;
所述收割组件包括割台和作物输送结构;所述驾驶室与所述作物输送解结构并列设置在所述车架前部;The harvesting assembly includes a header and a crop conveying structure; the cab and the crop conveying structure are arranged side by side at the front of the frame;
所述脱粒清选系统包括双螺旋脱粒输送系统,其具有几字型脱粒走向;所述脱粒清选系统与所述储粮组件并列设置在所述机架后部;所述作物输送结构连通所述脱粒清选系统的投料口;所述投料口设置在所述脱粒清选系统前端并靠近所述储粮组件;所述脱 粒清选系统中的分撒结构设置在所述脱粒清选系统尾端端并靠近所述储粮组件;The threshing and cleaning system includes a double-screw threshing and conveying system, which has a double-shaped threshing direction; the threshing and cleaning system and the grain storage assembly are arranged in parallel at the rear of the frame; the crop conveying structure communicates with the The feeding port of the threshing and cleaning system; the feeding port is arranged at the front end of the threshing and cleaning system and is close to the grain storage component; the distributing structure in the threshing and cleaning system is arranged at the end of the threshing and cleaning system end and close to the grain storage assembly;
动力组件包括发动机和变速箱;所述发动机固定在所述驾驶室与所述储粮组件之间的车架的底盘上;所述发动机适于驱动所述清选传动系统;所述清选传动系统布设在所述脱粒清选系统上并位于背向所述储粮组件一侧。The power assembly includes an engine and a gearbox; the engine is fixed on the chassis of the frame between the cab and the grain storage assembly; the engine is suitable for driving the cleaning transmission system; the cleaning transmission The system is arranged on the threshing and cleaning system and is located on the side facing away from the grain storage assembly.
所述双螺旋脱粒输送系统包括:The double-screw threshing conveying system includes:
两个凹板筛,在水平方向上平行且间隔设置在机架上;任一所述凹板筛的内筛面呈圆弧状;两个所述凹板筛上位于所述机架同侧的一端沿径向开设过渡口;两个所述过渡口正对并相互连通;Two concave plate screens are arranged on the frame in parallel and at intervals in the horizontal direction; the inner screen surface of any one of the concave plate screens is in the shape of an arc; the two concave plate screens are located on the same side of the frame One end of the opening is provided with a transition port along the radial direction; the two transition ports are facing each other and communicate with each other;
过渡板筛,铺设在两个所述凹板筛之间并连接两个所述过渡口;a transition plate screen, laid between the two concave plate screens and connecting the two transition ports;
其一所述凹板筛上位于所述过渡口的对向并远离所述过渡口的另一端开设作物的投料口;One of the concave plate screen is located at the opposite end of the transition port and away from the other end of the transition port to open a feeding port for crops;
两个筒盖,一一对应并扣设在所述凹板筛上,与所述凹板筛之间围成空心圆柱形安装腔;任一所述筒盖朝向所述安装腔的壁面上间隔设置若干导向件;适于引导进入所述安装腔内的作物绕轴线定向移动;两个所述筒盖中的所述导向件的导引方向相反;Two cylinder covers, in one-to-one correspondence and buckled on the concave plate screen, form a hollow cylindrical installation cavity with the concave plate screen; any one of the cylinder covers is spaced from the wall surface of the installation cavity A number of guides are provided; the crops entering the installation cavity are adapted to be moved directionally around the axis; the guiding directions of the guides in the two cylinder covers are opposite;
两个滚筒,分别同轴且可转动地设置在所述安装腔内;所述滚筒与对应的所述内筛面以及所述导向件的端面之间分别呈间隙设置;所述滚筒的工作区与对应的所述凹板筛的长度相同;两个所述凹版筛的长度相同。Two rollers are respectively coaxially and rotatably arranged in the installation cavity; the rollers are respectively arranged with a gap between the corresponding inner screen surface and the end surface of the guide member; the working area of the rollers The length of the corresponding intaglio screen is the same; the length of the two intaglio screens is the same.
还包括限位调节结构,可拆卸地设置在两个所述凹板筛的外筛面与所述过渡板筛之间形成的豁口处。It also includes a limit adjustment structure, which is detachably arranged at the gap formed between the outer screen surfaces of the two concave plate screens and the transition plate screen.
所述限位调节结构还包括:The limit adjustment structure also includes:
两个调节件,整体呈圆弧状,并分别固定在所述豁口两侧的两个所述凹板筛上;所述封板的两边分别固定在两个所述调节件上。The two adjusting pieces are in the shape of a circular arc as a whole, and are respectively fixed on the two concave plate screens on both sides of the gap; the two sides of the sealing plate are respectively fixed on the two adjusting pieces.
任一所述调节件包括:Any of the adjustment members includes:
调节板,其板面呈与其所固定的所述凹板筛匹配的圆弧状;所述调节板的板面适于局部封堵所述过渡口;an adjustment plate, the surface of which is in an arc shape matching the concave screen to which it is fixed; the surface of the adjustment plate is suitable for partially blocking the transition port;
两个安装板,沿所述调节板弯曲设置并分别固定在所述调节板相对的两边;其一所述安装板适于固定在所述凹板筛上,另一所述安装板上适于固定连接所述封板。Two mounting plates are bent along the adjusting plate and are respectively fixed on opposite sides of the adjusting plate; one of the mounting plates is suitable for being fixed on the concave screen, and the other is suitable for The sealing plate is fixedly connected.
所述调节件的横截面呈匚型。The cross-section of the adjusting member is in the shape of a trough.
所述过渡板筛的筛面与先接触作物的所述凹板筛的内筛面相切设置。The screen surface of the transition plate screen is arranged tangentially to the inner screen surface of the concave plate screen that first contacts the crop.
所述筒盖包括方形的安装框以及与安装框的一侧框边铰接设置的圆弧形的盖体;所 述安装框适于搭接固定在所述凹板筛的边缘上;The cylinder cover comprises a square mounting frame and a circular arc-shaped cover hingedly arranged with one side frame of the mounting frame; the mounting frame is suitable for being fixed on the edge of the concave screen by overlapping;
所述盖体包括圆弧形的顶盖和封堵在顶盖两侧的侧顶板;所述导向件沿所述顶盖的内壁面间隔设置,且相邻所述导向件之间形成导引通道。The cover body includes an arc-shaped top cover and side top plates blocked on both sides of the top cover; the guide pieces are arranged at intervals along the inner wall surface of the top cover, and guide pieces are formed between adjacent guide pieces aisle.
任一所述滚筒上沿所述滚筒的轴向间隔设置多个拨动件;所有所述拨动件的尺寸相同;任一所述拨动件的端面至所述滚筒的轴线的距离形成所述滚筒的旋转半径;A plurality of toggle members are arranged at intervals along the axial direction of the drum on any one of the drums; all the toggle members have the same size; the distance from the end face of any of the toggle members to the axis of the drum forms the the rotation radius of the drum;
后接触作物的所述滚筒转动形成的圆柱面的最低点距离水平面的高度大于先接触作物的所述滚筒转动形成的圆柱面的最低点距离水平面的高度。The height of the lowest point of the cylindrical surface formed by the rotation of the drum that contacts the crop later from the horizontal plane is greater than the height of the lowest point of the cylindrical surface formed by the rotation of the drum that first contacts the crop from the horizontal plane.
所述脱粒清选系统还包括筛选系统;所述筛选系统包括:The threshing and cleaning system also includes a screening system; the screening system includes:
振动筛,其具有上筛区和下筛区;所述振动筛的筛框整体呈漏斗形结构;The vibrating screen has an upper screen area and a lower screen area; the screen frame of the vibrating screen has a funnel-shaped structure as a whole;
所述上筛区内沿作物移动方向依次设置波纹板、扬升结构、至少一段鱼鳞筛和尾筛;In the upper screen area, a corrugated plate, a lifting structure, at least one section of fish scale screen and a tail screen are arranged in sequence along the direction of crop movement;
所述下筛区内对应所述鱼鳞筛设置下筛;A lower sieve is arranged in the lower sieve area corresponding to the fish scale sieve;
前密封结构,密封固定在所述波纹板前端;The front sealing structure is sealed and fixed at the front end of the corrugated plate;
籽粒分隔结构,设置在所述下筛末端,并跨设在籽粒收集区和杂余收集区之间;The grain separation structure is arranged at the end of the lower screen, and is arranged between the grain collection area and the miscellaneous waste collection area;
驱动结构,固定在机架上,适于驱动所述振动筛往复振动。The driving structure, fixed on the frame, is suitable for driving the vibrating screen to vibrate back and forth.
所述扬升结构为抖动筛;所述抖动筛包括:The lifting structure is a shaking screen; the shaking screen includes:
安装件,其具有装配面以及背向装配面一侧,且与装配面呈锐角设置的安装面;所述装配面固定在所述波纹板的尾端;a mounting piece, which has a mounting surface and a mounting surface facing away from the mounting surface and arranged at an acute angle with the mounting surface; the mounting surface is fixed at the rear end of the corrugated plate;
多个筛齿,沿所述装配面与所述安装面形成的夹角的开口方向延伸,且一端为固定端,间隔固定在所述安装面上,另一端为自由端,呈悬空设置。The plurality of screen teeth extend along the opening direction of the angle formed by the mounting surface and the mounting surface, and one end is a fixed end, which is fixed on the mounting surface at intervals, and the other end is a free end, which is suspended.
任一所述筛齿呈阶梯状折弯设置;适于引导作物沿所述筛齿由位于安装面的固定端向自由端行进。Any one of the screen teeth is bent and arranged in a stepped shape; it is suitable for guiding crops to travel along the screen teeth from the fixed end located on the installation surface to the free end.
所述前密封结构包括:The front sealing structure includes:
密封件,固定在所述波纹板前端的前物料板与位于前物料板下方的风机壳体之间;所述密封件的宽度不小于所述前物料板与所述风机壳体之间的振动筛的筛面宽度;A seal is fixed between the front material plate at the front end of the corrugated plate and the fan casing below the front material plate; the width of the seal is not less than that between the front material plate and the fan casing The width of the screen surface of the vibrating screen;
位于所述密封件宽度方向上相对的两侧边与机架的左右侧壁分别对应并间隙设置。The opposite sides located in the width direction of the sealing element correspond to the left and right side walls of the frame respectively and are arranged with a gap.
所述前密封结构还包括:The front sealing structure also includes:
第一遮挡件,设置在所述前物料板与所述振动筛的筛前板之间;所述第一遮挡件为柔性件,其具有供所述振动筛往复振动的伸展余量。The first shutter is arranged between the front material plate and the screen front plate of the vibrating screen; the first shutter is a flexible member, which has a stretch margin for the vibrating screen to vibrate back and forth.
所述前密封结构还包括:The front sealing structure also includes:
第二遮挡件,其一端固定在所述前物料板朝向所述振动筛的一端,另一端为自由端, 并自然下垂至所述振动筛的筛面上。One end of the second shutter is fixed on the end of the front material plate facing the vibrating screen, and the other end is a free end, and hangs down naturally to the screen surface of the vibrating screen.
所述籽粒分隔结构包括:The grain separation structure includes:
隔离件,设置在所述籽粒收集区和杂余收集区之间,并固定在所述筛框上;所述隔离件的隔离面从籽粒收集区一侧延伸至杂余收集区上方;a spacer, arranged between the grain collection area and the miscellaneous waste collection area, and fixed on the screen frame; the isolation surface of the spacer extends from one side of the grain collection area to the top of the miscellaneous waste collection area;
前挡帘,与所述隔离面同向延伸,且一端固定在所述隔离件上,另一端搭设在所述籽粒收集区内的籽粒底壳上;适于遮挡所述隔离件与所述籽粒底壳之间形成的连通所述籽粒收集区和所述杂余收集区的开口。A front curtain, which extends in the same direction as the isolation surface, one end is fixed on the isolation piece, and the other end is placed on the grain bottom shell in the grain collection area; it is suitable for shielding the isolation piece and the grains An opening formed between the bottom shells communicates the grain collection area and the miscellaneous waste collection area.
所述籽粒分隔结构还包括:The grain separation structure also includes:
后挡帘,与所述隔离面呈角度设置,且一端固定在所述隔离件上,另一端搭设在所述杂余收集区内的杂余底壳上;适于遮挡所述隔离件与所述杂余底壳之间形成的连通所述杂余收集区和所述籽粒收集区的开口。The rear curtain is arranged at an angle to the isolation surface, and one end is fixed on the spacer, and the other end is placed on the miscellaneous bottom case in the miscellaneous waste collection area; it is suitable for shielding the spacer and the An opening formed between the miscellaneous residue bottom shells and communicates the miscellaneous residue collecting area and the grain collecting area.
所述驱动结构包括:The drive structure includes:
两个轴承座,分别对应固定在机架尾端对称的且竖向设置的两个支撑梁的侧壁面上;任一所述轴承座内安装外球面轴承;Two bearing seats are respectively fixed on the side walls of the two supporting beams symmetrically and vertically arranged at the rear end of the frame; an outer spherical bearing is installed in any of the bearing seats;
传动轴,其两端分别固定在所述外球面轴承内;a transmission shaft, the two ends of which are respectively fixed in the outer spherical bearing;
两个偏心轴承,呈镜像分别固定在所述传动轴两端;Two eccentric bearings are respectively fixed on both ends of the transmission shaft in a mirror image;
所述筛框一端固定在两个所述偏心轴承上,另一端通过往复导向结构设置在所述机架上;One end of the screen frame is fixed on the two eccentric bearings, and the other end is set on the frame through a reciprocating guide structure;
驱动轮,固定在所述传动轴的一端,适于受收割机的驱动器驱动并带动所述传动轴转动。The driving wheel, fixed on one end of the transmission shaft, is suitable for being driven by the driver of the harvester and driving the transmission shaft to rotate.
所述往复导向结构包括:The reciprocating guide structure includes:
两个轨道轴承,对称设置在所述筛框的两侧且远离所述传动轴的一端;two orbital bearings, symmetrically arranged on both sides of the screen frame and one end away from the transmission shaft;
两个振动轨道,对称设置在所述筛框两侧的机架上;所述振动轨道的导引方向与水平面呈夹角设置;所述轨道轴承一一对应且可滑动地设置在所述振动轨道内。Two vibrating rails are symmetrically arranged on the racks on both sides of the screen frame; the guiding direction of the vibrating rails is arranged at an angle with the horizontal plane; the rail bearings are arranged in a one-to-one correspondence and slidably on the within the track.
所述脱粒清选系统还包括送风系统;所述送风系统包括:The threshing and cleaning system also includes an air supply system; the air supply system includes:
风机,其具有出风口;a fan, which has an air outlet;
位于收割机下部的底壳与上部的脱粒系统之间形成送风通道;An air supply channel is formed between the bottom shell at the lower part of the harvester and the upper threshing system;
所述底壳包括依次连续设置的风机壳体、籽粒底壳、杂余底壳和振动筛的筛框;The bottom casing includes a fan casing, a grain bottom casing, a miscellaneous bottom casing and a screen frame of a vibrating screen that are continuously arranged in sequence;
远离所述风机的所述脱粒系统的尾端安装尾罩;所述尾罩与所述筛框之间形成排放口;所述尾罩与所述振动筛之间设置阻流件,以将送风朝向所述排放口导向;A tail cover is installed at the tail end of the threshing system far from the fan; a discharge port is formed between the tail cover and the screen frame; the wind is directed towards the discharge opening;
在竖直方向上,所述排放口的高度高于所述出风口的高度;所述出风口朝向所述排放口倾斜设置;所述风机壳体、籽粒底壳、杂余底壳和筛框自所述出风口一侧朝向所述排放口倾斜并逐渐增高设置;In the vertical direction, the height of the discharge port is higher than the height of the air outlet; the air outlet is inclined toward the discharge port; the fan housing, the grain bottom shell, the miscellaneous bottom shell and the screen The frame is inclined and gradually increased from the side of the air outlet toward the discharge port;
所述风机壳体具有圆柱型安装腔;the fan casing has a cylindrical installation cavity;
所述风机壳体轴向方向的两端分别开设与外界连通的第一进风口;Both ends of the fan casing in the axial direction are respectively provided with first air inlets communicating with the outside world;
所述风机壳体上与所述出风口相对的侧壁上沿其周向开设第二进风口;在所述风机壳体的轴向上,所述第二进风口位于所述风机壳体的中间位置。A second air inlet is provided on the side wall of the fan casing opposite to the air outlet along its circumferential direction; in the axial direction of the fan casing, the second air inlet is located in the fan the middle position of the shell.
所述清选传动系统包括:The cleaning transmission system includes:
与发动机传动连接的输出带轮;所述输出带轮分三路传动输出;所述三路传动分布在机架的同侧壁面上;an output pulley connected to the engine drive; the output pulley is divided into three-way transmission output; the three-way transmission is distributed on the same side wall surface of the frame;
第一路传动包括输出带轮、第一脱粒带轮和第二脱粒带轮;The first transmission includes an output pulley, a first threshing pulley and a second threshing pulley;
第二路传动包括输出带轮和切碎器带轮;The second transmission includes output pulley and chopper pulley;
第三路传动包括输出带轮、风机带轮、籽粒带轮、杂余带轮和筛选带轮;所有带轮之间传动连接。The third transmission includes output pulley, fan pulley, grain pulley, miscellaneous pulley and screening pulley; all pulleys are connected by transmission.
还包括:Also includes:
第一过渡轮,固定在所述机架上并设置在所述输出带轮和所述切碎器带轮之间;所述输出带轮与所述第一过渡轮传动连接;所述第一过渡轮与所述切碎器带轮传动连接。a first transition wheel, fixed on the frame and arranged between the output pulley and the shredder pulley; the output pulley is in driving connection with the first transition wheel; the first transition wheel The transition wheel is drivingly connected with the chopper pulley.
还包括:Also includes:
第二过渡轮,固定在所述机架上并设置在所述第三路传动中;所述输出带轮、风机带轮、籽粒带轮、第二过渡轮和杂余带轮之间传动连接;所述第二过渡轮与所述筛选带轮传动连接。The second transition pulley is fixed on the frame and arranged in the third transmission; the output pulley, the fan pulley, the grain pulley, the second transition pulley and the miscellaneous pulley are connected by transmission ; The second transition wheel is in driving connection with the screening pulley.
所述三路传动中均采用三角带传动连接。The three-way transmission adopts the V-belt transmission connection.
所述第一脱粒带轮与所述第二脱粒带轮之间通过联组带传动连接。The first threshing pulley and the second threshing pulley are connected by a connecting belt drive.
还包括多个张紧组件,分布在相邻带轮之间,适于张紧相邻带轮之间的三角带。It also includes a plurality of tensioning components, which are distributed between the adjacent pulleys and are suitable for tensioning the V-belt between the adjacent pulleys.
任一所述张紧组件包括:Any of the tensioning assemblies includes:
张紧臂,其一端铰接设置在所述机架上,另一端为自由端;One end of the tensioning arm is hingedly arranged on the frame, and the other end is a free end;
张紧轮,固定在所述张紧臂的自由端;The tensioning wheel is fixed on the free end of the tensioning arm;
拉杆,固定在所述机架上;a pull rod, fixed on the frame;
所述拉杆与所述张紧臂之间设置拉伸弹簧;A tension spring is arranged between the tension rod and the tension arm;
所述张紧轮受所述拉伸弹簧的偏压力张紧抵接在所述三角带上。The tensioning pulley is tensioned against the V-belt by the biasing force of the tension spring.
籽粒绞龙穿设在所述机架上,且一端固定籽粒带轮,另一端连接粮仓绞龙;所述籽粒绞龙与所述粮仓绞龙之间设置变向齿轮箱。The grain auger is arranged on the frame, and one end is fixed with the grain pulley, and the other end is connected with the granary auger; a direction-changing gear box is arranged between the grain auger and the granary auger.
杂余绞龙穿设在所述机架上,且一端固定杂余带轮,另一端连接复脱绞龙;所述杂余绞龙与所述复脱绞龙之间设置变向齿轮箱。The miscellaneous auger is arranged on the frame, and one end is fixed with the miscellaneous pulley, and the other end is connected with the complex auger; a direction-changing gear box is arranged between the miscellaneous auger and the complex auger.
分撒结构包括:The distribution structure includes:
分草板,固定在排草口上边缘;The grass dividing board is fixed on the upper edge of the grass discharge opening;
所述分草板的板面自所述排草口朝向远离所述排草口的一端逐渐扩大设置;The board surface of the grass dividing board is gradually expanded from the grass discharge port toward the end away from the grass discharge port;
多个第一导草板,沿平行于所述排草口边缘的方向间隔设置在所述分草板的下表面上;所述第一导草板垂直于所述分草板且与所述分草板的中线之间呈角度设置。A plurality of first grass guides are arranged on the lower surface of the grass dividing board at intervals along a direction parallel to the edge of the grass discharge opening; the first grass guiding boards are perpendicular to the grass dividing board and are The centerlines of the grass dividing boards are set at an angle.
所述第一导草板设置在靠近所述排草口的一端;还包括:The first grass guide plate is arranged at one end close to the grass discharge opening; further comprising:
多个第二导草板,沿平行于所述排草口边缘的方向间隔设置在所述分草板的下表面上,并位于远离所述排草口的一端;所述第二导草板垂直于所述分草板且与所述分草板的中线之间呈角度设置;A plurality of second grass guides are arranged on the lower surface of the grass dividing board at intervals along the direction parallel to the edge of the grass discharge opening, and are located at one end away from the grass discharge opening; the second grass guides is perpendicular to the grass dividing board and is arranged at an angle with the center line of the grass dividing board;
所述第二导草板的数量大于所述第一导草板的数量。The number of the second grass guides is greater than the number of the first grass guides.
本申请技术方案,具有如下优点:The technical solution of the present application has the following advantages:
1.本申请提供的联合收割机,驾驶室与作物输送结构并列设置在车架前部,脱粒清选系统与储粮组件并列设置在机架后部,作物输送结构连通脱粒清选系统的投料口,投料口设置在脱粒清选系统前端并靠近储粮组件,脱粒清选系统中的分撒结构设置在脱粒清选系统尾端端并靠近储粮组件。发动机固定在驾驶室与储粮组件之间的车架的底盘上,发动机适于驱动所述清选传动系统,清选传动系统布设在脱粒清选系统上并位于背向储粮组件一侧。投料口设置在车架中间位置,使得与其连通的作物输送结构与割台之间的连接口位于割台靠近中间的位置,割台两侧向连接口喂入作物更均匀;同时分撒结构靠近储粮组件设置,利用双螺旋脱粒输送系统的几字型脱粒走向,使得作物从收割机前端中部进入并从尾端中部分撒出去,保证联合收割机重心的稳定性。清选传动系统设置在脱粒系统外侧,集中传动,便于安装调试。整机结构紧凑,占用空间小,在空机运转和收割作业过程中始终保持重心稳定,机动性高,作业效率显著。1. In the combine harvester provided by this application, the cab and the crop conveying structure are arranged side by side at the front of the frame, the threshing and cleaning system and the grain storage component are arranged side by side at the rear of the frame, and the crop conveying structure is connected to the feeding of the threshing and cleaning system. The feeding port is set at the front end of the threshing and cleaning system and close to the grain storage component. The distribution structure in the threshing and cleaning system is set at the end of the threshing and cleaning system and close to the grain storage component. The engine is fixed on the chassis of the frame between the cab and the grain storage assembly, the engine is suitable for driving the cleaning transmission system, and the cleaning transmission system is arranged on the threshing cleaning system and located on the side facing away from the grain storage assembly. The feeding port is set in the middle of the frame, so that the connection port between the connected crop conveying structure and the header is located near the middle of the header, and the two sides of the header feed crops more evenly to the connection port; at the same time, the distribution structure is close to the The grain storage component is set up, and the double-screw threshing conveying system is used to make the crops enter from the middle of the front end of the harvester and spread out from the middle part of the rear end, so as to ensure the stability of the center of gravity of the combine harvester. The cleaning transmission system is set on the outside of the threshing system, with centralized transmission, which is convenient for installation and debugging. The whole machine has a compact structure and occupies a small space. It always maintains a stable center of gravity during empty machine operation and harvesting operations, with high mobility and remarkable work efficiency.
2.本申请提供的联合收割机,在收割机行进方向上水平且前后间隔设置的两个脱粒空间,脱粒空间为凹板筛和筒盖围成的空心圆柱形安装腔,每个安装腔内安装滚筒。筒盖内壁面上间隔设置导向件,用于引导进入脱粒空间的作物绕轴线做定向移动,滚筒旋 转时带动作物运动,并通过导向件的引导由第一脱粒空间进入第二脱粒空间,两个脱粒空间的工作区长度相同,因此,作物脱粒路径经过两个滚筒的长度,能够充分脱粒。两个脱粒空间水平间隔设置,使得在机架上的结构更紧凑,两个脱粒工作区的长度相同,又能保证足够长的脱粒路径,在保证收割机整体机动性的同时充分保证了脱粒的效果。2. The combine harvester provided by this application has two threshing spaces arranged horizontally and at intervals in the forward and backward directions of the harvester. The threshing space is a hollow cylindrical installation cavity surrounded by a concave plate screen and a cylinder cover. Install the rollers. Guides are arranged at intervals on the inner wall of the cylinder cover to guide the crops entering the threshing space to move directionally around the axis. When the drum rotates, the crops are driven to move, and are guided by the guides from the first threshing space to the second threshing space. The working area of the threshing space is the same length, so that the crop threshing path passes the length of both drums and can be fully threshed. The two threshing spaces are arranged at horizontal intervals, which makes the structure on the rack more compact. The length of the two threshing working areas is the same, and a long enough threshing path can be ensured, which fully guarantees the overall mobility of the harvester and fully guarantees the threshing. Effect.
3.本申请提供的联合收割机,在两个凹板筛的外筛面与过渡筛板之间形成的豁口处设置限位调节结构,限位调节结构可拆卸地固定在两侧的凹板筛上。当不设置限位调节结构时,部分作物仅经过第一凹板筛后便从豁口落入下方振动筛,直接进入后续过程,当设置限位调节结构时,作物从第一凹板筛经由过渡板筛进入第二凹板筛通过完整的“几”字型走向,传输路径更长,脱粒筛选效果更好。3. The combine harvester provided by this application is provided with a limit adjustment structure at the gap formed between the outer screen surfaces of the two concave plate screens and the transition screen plate, and the limit adjustment structure is detachably fixed on the concave plates on both sides. sieve. When the limit adjustment structure is not set, some crops only pass through the first concave plate screen and then fall into the lower vibrating screen from the gap, and directly enter the subsequent process. When the limit adjustment structure is set, the crops pass through the transition from the first concave plate screen The plate sieve enters the second concave plate sieve and passes through a complete "ji"-shaped trend, the transmission path is longer, and the threshing and screening effect is better.
4.本申请提供的联合收割机,振动筛具有上筛区和下筛区,上筛区内在波纹板尾端设置扬升结构,以提高波纹板与鱼鳞筛之间的落差,配合尾端的尾筛,形成两段扬升,充分将聚团的作物抖散抖松,避免作物秸秆夹带裹挟籽粒排出,造成浪费。同时在波纹板前端设置前密封结构,防止籽粒被振动筛甩出。在振动筛下方的籽粒收集区和杂余收集区之间设置籽粒分隔结构,以将干净的籽粒与秸秆等杂余有效间隔,使得籽粒的收集更完全、更干净,避免浪费且提高筛选效率。4. In the combine harvester provided by this application, the vibrating screen has an upper screen area and a lower screen area. In the upper screen area, a lifting structure is arranged at the tail end of the corrugated plate to improve the drop between the corrugated plate and the fish scale screen, and cooperate with the tail screen at the tail end. , forming two stages of ascension, fully shaking the agglomerated crops and loosening them, so as to avoid the crop stalks entrained with the grains and discharged, causing waste. At the same time, a front sealing structure is set at the front end of the corrugated plate to prevent the seeds from being thrown out by the vibrating screen. A grain separation structure is set between the grain collection area and the miscellaneous waste collection area under the vibrating screen to effectively separate clean grains from straw and other miscellaneous wastes, so that the collection of grains is more complete and clean, avoiding waste and improving screening efficiency.
5.本申请提供的联合收割机,扬升结构为抖动筛,包括安装件和多个筛齿,安装件具有装配面以及背向装配面一侧且与装配面呈锐角设置的安装面,筛齿沿装配面与安装面之间形成的夹角的开口方向延伸,且一端为固定端,间隔固定在安装面上,另一端为自由端,呈悬空设置,当振动筛整体往复振动时,作物从波纹板滑落到抖动筛上,并受悬空的筛齿抖动扬起,然后下落至鱼鳞筛上,实现将作物抖散抖松。另外,抖动筛可以根据不同需要按照不同的倾斜角度设置在波纹板上,充分利用空间,使筛选系统在保证筛选效果的同时结构更紧凑。5. In the combine harvester provided by this application, the lifting structure is a shaking screen, including a mounting piece and a plurality of screen teeth. The mounting piece has a mounting surface and a mounting surface facing away from the mounting surface and at an acute angle with the mounting surface. The teeth extend along the opening direction of the angle formed between the mounting surface and the mounting surface, and one end is a fixed end, which is fixed on the mounting surface at intervals, and the other end is a free end, which is suspended in the air. When the vibrating screen as a whole vibrates back and forth, the crops It slides from the corrugated plate to the shaking screen, and is shaken and raised by the suspended screen teeth, and then falls on the fish scale screen to shake and loosen the crops. In addition, the shaker screen can be set on the corrugated plate according to different inclination angles according to different needs, making full use of the space and making the screening system more compact while ensuring the screening effect.
6.本申请提供的联合收割机,在收割机脱粒滚筒下方用于导引籽粒下滑的前物料板与前物料板下方的风机壳体之间固定设置密封件,密封件的宽度不小于前物料板与风机壳体之间的振动筛的筛面宽度,且位于密封件宽度方向上相对的两侧边与机架的左右侧壁分别对应并间隙设置。通过密封件将位于上方的前物料板、位于下方的风机壳体以及机架左右侧壁围成的连通振动筛的开口封堵住,作物籽粒受密封件的阻挡沿风机壳体落回到振动筛下方的籽粒收集区,以避免作物籽粒从该开口中飞出掉落至地上,造成浪费。6. In the combine harvester provided by this application, a seal is fixed between the front material plate below the threshing drum of the harvester for guiding the grains to slide down and the fan casing under the front material plate, and the width of the seal is not smaller than the front material plate. The width of the screen surface of the vibrating screen between the material plate and the fan casing, and the opposite sides located in the width direction of the seal and the left and right side walls of the frame are respectively corresponding and arranged with a gap. The upper front material plate, the lower fan casing and the opening connected to the vibrating screen surrounded by the left and right side walls of the frame are blocked by the seal, and the crop grains are blocked by the seal and fall back along the fan casing Go to the grain collection area under the vibrating screen to avoid crop grains flying out of this opening and falling to the ground, causing waste.
7.本申请提供的联合收割机,籽粒分隔结构包括隔离件和前挡帘,设置在籽粒收集区和杂余收集区之间,并固定在振动筛的壳体上,隔离件的隔离面从籽粒收集区一侧延 伸至杂余收集区上方,前挡帘与隔离面同向延伸,一端固定在隔离件上,另一端搭设在籽粒收集区内的籽粒底壳上,以遮挡隔离件与籽粒底壳之间形成的连通籽粒收集区和杂余收集区的开口,使得风机吹风沿前挡帘和隔离件行进并从隔离件与下筛之间形成的开口吹出,避免回风裹挟杂余进入籽粒收集区,污染粮仓的籽粒,同时还能增大吹向下筛末端的风量,提高风选的效果。7. In the combine harvester provided by this application, the grain separation structure includes a spacer and a front curtain, which is arranged between the grain collection area and the miscellaneous waste collection area, and is fixed on the shell of the vibrating screen. One side of the grain collection area extends to the top of the miscellaneous waste collection area. The front curtain extends in the same direction as the isolation surface, one end is fixed on the spacer, and the other end is placed on the bottom shell of the grain in the grain collection area to block the spacer and the seeds. The opening formed between the bottom shell that connects the grain collection area and the miscellaneous waste collection area allows the fan to blow air along the front curtain and the spacer and blow out from the opening formed between the spacer and the lower screen to prevent the return air from entering the miscellaneous waste. The grain collection area pollutes the grains of the granary, and at the same time, it can increase the air volume blown at the end of the lower screen and improve the effect of wind selection.
8.本申请提供的联合收割机,位于收割机下部的底壳与上部的脱粒系统之间形成送风通道,底壳包括依次连续设置的风机壳体、籽粒底壳、杂余底壳和振动筛的筛框。远离风机的脱粒系统的尾端安装尾罩,尾罩与筛框之间形成排放口,尾罩与振动筛之间设置阻流件,以将送风朝向排放口导向。8. The combine harvester provided by this application forms an air supply channel between the bottom shell at the lower part of the harvester and the upper threshing system, and the bottom shell includes a fan shell, a grain bottom shell, a miscellaneous bottom shell and The screen frame of the vibrating screen. A tail cover is installed at the rear end of the threshing system away from the fan, a discharge port is formed between the tail cover and the screen frame, and a blocking member is arranged between the tail cover and the vibrating screen to guide the supply air toward the discharge port.
在竖直方向上,排放口的高度高于出风口的高度,出风口朝向排放口倾斜设置,风机壳体、籽粒底壳、杂余底壳和筛框自出风口一侧朝向排放口倾斜并逐渐增高设置,风机壳体的两端分别开设与外界连通的第一进风口,风机壳体中间与出风口相对的侧壁上沿其周向开设第二进风口,通过风机壳体上均匀分布的三处进风口供风,使得风机内风量均匀稳定。出风口朝向排放口逐渐增高设置以提高流通性,并且在尾罩上安装阻流件将送风朝向排放口导向,避免回风进入脱粒系统和筛选系统,影响作物洁净度。送风系统结构紧凑稳定,风量充足,无回风影响,大大提高风选效率。In the vertical direction, the height of the discharge port is higher than the height of the air outlet, the air outlet is inclined toward the discharge port, and the fan housing, grain bottom shell, miscellaneous bottom shell and screen frame are inclined from the air outlet side toward the discharge port And gradually increase the setting, the two ends of the fan casing are respectively provided with first air inlets that communicate with the outside world, and the side wall opposite to the air outlet in the middle of the fan casing is provided with a second air inlet along its circumferential direction, passing through the fan casing. Three air inlets evenly distributed on the body supply air, so that the air volume in the fan is uniform and stable. The air outlet is gradually increased towards the discharge port to improve the circulation, and the baffle is installed on the tail cover to guide the supply air toward the discharge port, so as to avoid the return air from entering the threshing system and the screening system, which will affect the cleanliness of crops. The air supply system has a compact and stable structure, sufficient air volume, and no return air effect, which greatly improves the air selection efficiency.
9.本申请提供的联合收割机,输出带轮分三路传动输出,三路传动分布在机架的同侧壁面上。第一路传动包括输出带轮、第一脱粒带轮和第二脱粒带轮,第二路传动包括输出带轮和切碎器带轮,第三路传动包括输出带轮、风机带轮、籽粒带轮、杂余带轮和筛选带轮,所有带轮之间传动连接。将收割机的脱粒机构、切碎机构、风选机构、籽粒入仓机构、杂余复脱机构以及筛选机构的动力输入均设置在机架的同一侧面,使得整机的传动系统结构紧凑。所有传动带轮均设置在同侧,便于安装、控制和调试。且各机构的动力输入均由输出带轮直接提供,避免中间传动带来的传动损失,减少提供中间传动的机构的工作负荷,提升整机传动效率和使用寿命。9. In the combine harvester provided by this application, the output pulley is divided into three-way transmission output, and the three-way transmission is distributed on the same side wall surface of the frame. The first drive includes output pulley, first threshing pulley and second threshing pulley, the second drive includes output pulley and chopper pulley, and the third drive includes output pulley, fan pulley, grain Pulleys, surplus pulleys and screening pulleys, all drive connections between pulleys. The power input of the threshing mechanism, the shredding mechanism, the wind sorting mechanism, the grain warehousing mechanism, the complex removal mechanism and the screening mechanism of the harvester are all arranged on the same side of the frame, which makes the transmission system of the whole machine compact. All drive pulleys are set on the same side for easy installation, control and debugging. And the power input of each mechanism is directly provided by the output pulley, which avoids the transmission loss caused by the intermediate transmission, reduces the workload of the mechanism providing the intermediate transmission, and improves the transmission efficiency and service life of the whole machine.
附图说明Description of drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的 前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the accompanying drawings required in the description of the specific embodiments or the prior art will be briefly introduced below. The drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请实施例中联合收割机的结构示意图一;FIG. 1 is a schematic structural diagram 1 of the combine harvester in the embodiment of the application;
图2为本申请实施例中联合收割机的结构示意图二;FIG. 2 is a second structural schematic diagram of the combine harvester in the embodiment of the application;
图3为本申请实施例中凹板筛的结构示意图一;Fig. 3 is the first structural schematic diagram of the concave plate screen in the embodiment of the application;
图4为本申请实施例中凹板筛的装配结构示意图;4 is a schematic diagram of the assembly structure of the concave plate screen in the embodiment of the application;
图5为本申请实施例中凹板筛、筒盖和滚筒的装配结构示意图;5 is a schematic diagram of the assembly structure of the concave plate screen, the cylinder cover and the drum in the embodiment of the application;
图6为本申请实施例中凹板筛的结构示意图二;Fig. 6 is the structural representation 2 of the concave plate screen in the embodiment of the application;
图7为本申请实施例中凹板筛的结构示意图三;Fig. 7 is the structural schematic diagram three of the concave plate screen in the embodiment of the application;
图8为本申请实施例中凹板筛与筒盖装配的分解结构示意图;8 is a schematic diagram of the exploded structure of the assembly of the concave plate screen and the cylinder cover in the embodiment of the application;
图9为本申请实施例中双滚筒的结构示意图;9 is a schematic structural diagram of a double drum in an embodiment of the application;
图10为本申请实施例中作物在双滚筒结构中的走向示意图;10 is a schematic diagram of the trend of crops in the double-drum structure in the embodiment of the application;
图11为本申请实施例中第一滚筒的结构示意图;11 is a schematic structural diagram of a first drum in an embodiment of the application;
图12为本申请实施例中第二滚筒的结构示意图;12 is a schematic structural diagram of a second drum in an embodiment of the application;
图13为本申请实施例中筒盖的结构示意图;13 is a schematic structural diagram of a cylinder cover in an embodiment of the application;
图14为本申请实施例中导草板的分布结构示意图;14 is a schematic diagram of the distribution structure of the grass guides in the embodiment of the application;
图15为本申请实施例中筛选系统的结构示意图;15 is a schematic structural diagram of a screening system in an embodiment of the present application;
图16为本申请实施例中抖动筛的结构示意图;16 is a schematic structural diagram of a shaking screen in an embodiment of the application;
图17为本申请实施例中安装板的结构示意图;17 is a schematic structural diagram of a mounting plate in an embodiment of the application;
图18为本申请实施例中筛叉组的结构示意图;18 is a schematic structural diagram of a screen fork group in an embodiment of the application;
图19为本申请实施例中抖动筛的装配结构示意图;19 is a schematic diagram of the assembly structure of the shaking screen in the embodiment of the application;
图20为本申请实施例中密封板安装结构示意图;20 is a schematic diagram of the installation structure of the sealing plate in the embodiment of the application;
图21为本申请实施例中前密封结构的结构示意图;21 is a schematic structural diagram of a front sealing structure in an embodiment of the application;
图22为本申请实施例中籽粒分隔结构的结构示意图;Figure 22 is a schematic structural diagram of the grain separation structure in the embodiment of the application;
图23为本申请实施例中隔离件的结构示意图;23 is a schematic structural diagram of a spacer in an embodiment of the application;
图24为本申请实施例中振动筛驱动的结构示意图一;Figure 24 is a schematic structural diagram 1 of the vibrating screen drive in the embodiment of the application;
图25为本申请实施例中振动筛驱动的结构示意图二;Fig. 25 is the second structural schematic diagram of the vibrating screen drive in the embodiment of the application;
图26为本申请实施例中振动筛上的轨道轴承的结构示意图;26 is a schematic structural diagram of a track bearing on a vibrating screen in an embodiment of the application;
图27为本申请实施例中振动导轨的结构示意图;27 is a schematic structural diagram of a vibrating guide rail in an embodiment of the application;
图28为本申请实施例中联动件的结构示意图;28 is a schematic structural diagram of a linkage in an embodiment of the application;
图29为本申请实施例中送风系统的结构示意图一;29 is a schematic structural diagram 1 of an air supply system in an embodiment of the application;
图30为本申请实施例中送风系统的结构示意图二;FIG. 30 is a second structural schematic diagram of the air supply system in the embodiment of the application;
图31为本申请实施例中阻流件的结构示意图;31 is a schematic structural diagram of a flow blocking member in an embodiment of the application;
图32为本申请实施例中风机壳体的结构示意图;32 is a schematic structural diagram of a fan casing in an embodiment of the application;
图33为本申请实施例中挡风件的安装结构示意图;33 is a schematic diagram of the installation structure of the windshield in the embodiment of the application;
图34为本申请实施例中风扇结构的横截面示意图;34 is a schematic cross-sectional view of a fan structure in an embodiment of the application;
图35为本申请实施例中风扇轴的结构示意图;35 is a schematic structural diagram of a fan shaft in an embodiment of the application;
图36为本申请实施例中风扇结构的立体图;36 is a perspective view of a fan structure in an embodiment of the application;
图37为本申请实施例中清选传动系统的结构示意图一;37 is a schematic structural diagram 1 of a cleaning transmission system in an embodiment of the application;
图38为图37中S处的张紧组件的结构示意图;Figure 38 is a schematic structural diagram of the tensioning assembly at S in Figure 37;
图39为本申请实施例中清选传动系统的结构示意图二;FIG. 39 is a second structural schematic diagram of the cleaning transmission system in the embodiment of the application;
图40为本申请实施例中切碎器的结构示意图;40 is a schematic structural diagram of a chopper in an embodiment of the application;
图41为本申请实施例中定刀座的结构示意图;41 is a schematic structural diagram of a fixed knife seat in an embodiment of the application;
图42为本申请实施例中动刀辊的结构示意图;42 is a schematic structural diagram of a moving knife roller in an embodiment of the application;
图43为本申请实施例中动刀辊沿其母线展开后动刀座的分布结构示意图;43 is a schematic diagram of the distribution structure of the movable knife seat after the movable knife roller is unfolded along its generatrix in the embodiment of the application;
图44为本申请实施例中动刀座的结构示意图;FIG. 44 is a schematic structural diagram of the movable knife holder in the embodiment of the application;
图45为本申请实施例中动刀片的装配结构示意图;45 is a schematic diagram of the assembly structure of the movable blade in the embodiment of the application;
图46为本申请实施例中防缠圈的结构示意图;46 is a schematic structural diagram of an anti-wrap ring in an embodiment of the application;
图47为本申请实施例中分撒结构的装配结构示意图;47 is a schematic diagram of the assembly structure of the distribution structure in the embodiment of the application;
图48为本申请实施例中分草板的结构示意图。FIG. 48 is a schematic structural diagram of a grass dividing board in an embodiment of the present application.
附图标记说明:Description of reference numbers:
H、振动筛;M、籽粒收集区;N、杂余收集区;W、作业区;D、排草区;K、防缠圈;H, vibrating screen; M, grain collection area; N, miscellaneous waste collection area; W, operation area; D, grass discharge area; K, anti-winding ring;
1、机架;2、车架;3、行走机构;41、割台;42、作物输送结构;51、发动机;52、变速箱;61、粮仓;62、卸粮筒;7、驾驶室;8、防尘罩;1. Frame; 2. Frame; 3. Traveling mechanism; 41. Header; 42. Crop conveying structure; 51. Engine; 52. Gearbox; 61. Granary; 62. Grain unloading tank; 7. Cab; 8. Dust cover;
2a、第一滚筒;3a、第二滚筒;4a、滚筒轴;5a、幅盘;51a、调节孔;52a、限位槽;53a、幅盘座;6a、脱粒齿杆;7a、拨动齿;8a、连接板;9a、防缠圈;2a, the first roller; 3a, the second roller; 4a, the roller shaft; 5a, the disc; 51a, the adjustment hole; 52a, the limit groove; 53a, the disc seat; 6a, the threshing gear rod; ; 8a, connecting plate; 9a, anti-winding ring;
11b、装配梁;110b、装配孔;111b、定位销;12b、支撑梁;2b、第一凹板筛;21b、投料口;3b、第二凹板筛;4b、侧护板;41b、钢丝;5b、连接梁;50b、第二安装孔;501b、定位孔;51b、栅格条;6b、过渡口;7b、过渡板筛;8b、加强筋条;9b、封板;91b、调节板;92b、安装板;10b、豁口;11b, assembly beam; 110b, assembly hole; 111b, positioning pin; 12b, support beam; 2b, first concave plate screen; 21b, feeding port; 3b, second concave plate screen; 4b, side guard plate; 41b, steel wire 5b, connecting beam; 50b, second installation hole; 501b, positioning hole; 51b, grid bar; 6b, transition port; 7b, transition plate screen; 8b, reinforcing rib; 9b, sealing plate; 91b, adjusting plate ; 92b, mounting plate; 10b, notch;
2c、第一筒盖;21c、盖体;211c、顶盖;212c、侧顶板;22c、安装框;23c、把手;24c、导草板;3c、第二筒盖;9c、紧固件;91c、手持部;92c、螺纹部;93c、垫圈;2c, the first cylinder cover; 21c, the cover body; 211c, the top cover; 212c, the side top plate; 22c, the mounting frame; 23c, the handle; 24c, the grass guide; 3c, the second cylinder cover; 9c, the fastener; 91c, handle part; 92c, threaded part; 93c, washer;
1d、安装板;11d、安装面;12d、装配面;2d、筛齿;3d、筛叉单元;4d、筛叉组;5d、压板;6d、波纹板;7d、鱼鳞筛;8d、下筛;1d, installation plate; 11d, installation surface; 12d, assembly surface; 2d, screen teeth; 3d, screen fork unit; 4d, screen fork group; 5d, pressure plate; 6d, corrugated plate; 7d, fish scale screen; 8d, lower screen ;
1e、分隔板;11e、翻边;2e、连接板;3e、前挡帘;4e、后挡帘;5e、籽粒底壳;6e、杂余底壳;1e, dividing plate; 11e, flanging; 2e, connecting plate; 3e, front curtain; 4e, rear curtain; 5e, grain bottom shell; 6e, miscellaneous bottom shell;
1f、密封板;2f、前物料板;3f、风机壳体;31f、第一进风口;32f、第二进风口;33f、出风口;4f、可视件;5f、筛前板;6f、第一遮挡件;7f、第二遮挡件;8f、蝶形螺母;1f, sealing plate; 2f, front material plate; 3f, fan housing; 31f, first air inlet; 32f, second air inlet; 33f, air outlet; 4f, visible parts; 5f, screen front plate; 6f , the first shutter; 7f, the second shutter; 8f, the wing nut;
2g、轴承座;3g、传动轴;4g、偏心轴承;5g、驱动轮;61g、轨道轴承;62g、振动轨道;7g、联动件;71g、环套;72g、联动板;8g、配重块;9g、防护板;2g, bearing seat; 3g, drive shaft; 4g, eccentric bearing; 5g, driving wheel; 61g, track bearing; 62g, vibration track; 7g, linkage; 71g, ring sleeve; 72g, linkage plate; 8g, counterweight ; 9g, protective plate;
1h、筛框;11h、后滑板;12h、调节板;2h、尾筛;21h、安装座;22h、尾筛片;1h, screen frame; 11h, rear slide plate; 12h, adjusting plate; 2h, tail screen; 21h, mounting seat; 22h, tail screen;
1i、风扇轴;11i、平口槽;2i、扇叶;3i、扇叶支架;31i、安装段;32i、固定段;4i、加强板;51i、第一挡风板;52i、第二挡风板;1i, fan shaft; 11i, flat groove; 2i, fan blade; 3i, fan blade bracket; 31i, installation section; 32i, fixed section; 4i, reinforcing plate; 51i, first windshield; 52i, second windshield plate;
1j、后封板;2j、尾罩;3j、阻流件;31j、脱粒封板;32j、尾罩封板;41j、上导风板;42j、下导风板;5j、排放口;1j, rear sealing plate; 2j, tail cover; 3j, spoiler; 31j, threshing sealing plate; 32j, tail cover sealing plate; 41j, upper air deflector; 42j, lower air deflector; 5j, discharge outlet;
1k、圈板;11k、底板;12k、侧板;2k、卡板;3k、插槽;4k、排障槽;5k、装配孔;1k, ring plate; 11k, bottom plate; 12k, side plate; 2k, card plate; 3k, slot; 4k, troubleshooting slot; 5k, assembly hole;
1p、分草板;11p、延伸段;2p、第一导草板;3p、第二导草板;10p、排草口;1p, grass divider; 11p, extension; 2p, first grass guide; 3p, second grass guide; 10p, grass discharge;
1r、动刀辊;2r、动刀片;3r、定刀座;4r、定刀片;5r、动刀座;10r、左侧壁;11r、右侧壁;1r, movable knife roller; 2r, movable blade; 3r, fixed knife seat; 4r, fixed blade; 5r, movable knife seat; 10r, left side wall; 11r, right side wall;
1s、输出带轮;10s、中间传动轴;11s、输入带轮;2s、第一脱粒带轮;3s、第二脱粒带轮;4s、切碎器带轮;51s、风机带轮;52s、籽粒带轮;521s、籽粒绞龙;522s、粮仓绞龙;53s、杂余带轮;531s、杂余绞龙;532s、复脱绞龙;6s、筛选带轮;71s、第一过渡轮;72s、第二过渡轮;81s、张紧臂;82s、张紧轮;83s、拉杆;84s、拉伸弹簧;9s、变向齿轮箱。1s, output pulley; 10s, intermediate drive shaft; 11s, input pulley; 2s, first threshing pulley; 3s, second threshing pulley; 4s, chopper pulley; 51s, fan pulley; 52s, Grain pulley; 521s, grain auger; 522s, granary auger; 53s, miscellaneous surplus pulley; 531s, miscellaneous auger; 532s, complex auger; 6s, screening pulley; 71s, first transition wheel; 72s, second transition wheel; 81s, tensioning arm; 82s, tensioning wheel; 83s, tie rod; 84s, tension spring; 9s, changing direction gearbox.
具体实施方式Detailed ways
下面将结合附图对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第 一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
此外,下面所描述的本申请不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as there is no conflict with each other.
实施例1Example 1
本实施例提供一种联合收割机,如图1所示,包括车架2,车架2的底盘下方设置行走机构3,车架2的底盘上方设置动力组件、收割组件、驾驶室7、脱粒清选系统、清选传动系统及储粮组件。This embodiment provides a combine harvester, as shown in FIG. 1 , including a frame 2 , a traveling mechanism 3 is arranged below the chassis of the frame 2 , and a power assembly, a harvesting assembly, a cab 7 , and a threshing unit are arranged above the chassis of the frame 2 Cleaning system, cleaning transmission system and grain storage components.
收割组件包括割台41和作物输送结构42,驾驶室7与作物输送结构42并列设置在车架2前部。脱粒清选系统包括双螺旋脱粒输送系统,其具有几字型脱粒走向。脱粒清选系统与储粮组件并列设置在机架1后部,作物输送结构42连通脱粒清选系统的投料口,投料口设置在脱粒清选系统前端并靠近储粮组件。脱粒清选系统中的分撒结构设置在脱粒清选系统尾端端并靠近储粮组件。动力组件包括发动机51和变速箱52,变速箱52设置在车架2前部并位于作物输送结构42下方,发动机51固定在驾驶室7与储粮组件之间的车架2的底盘上,发动机51适于驱动所述清选传动系统,清选传动系统布设在脱粒清选系统上并位于背向储粮组件一侧。投料口设置在车架2中间位置,使得与其连通的作物输送结构42与割台41之间的连接口位于割台41靠近中间的位置,割台41喂入作物更均匀;同时分撒结构靠近储粮组件设置,利用双螺旋脱粒输送系统的几字型脱粒走向,使得作物从收割机前端中部进入并从尾端中部分撒出去,保证联合收割机重心的稳定性。清选传动系统设置在脱粒系统外侧,集中传动,便于安装调试。整机结构紧凑,占用空间小,在空机运转和收割作业过程中始终保持重心稳定,机动性高,作业效率显著。The harvesting assembly includes a header 41 and a crop conveying structure 42 , and the cab 7 and the crop conveying structure 42 are arranged side by side at the front of the frame 2 . The threshing and cleaning system includes a double-screw threshing conveying system, which has a double-shaped threshing direction. The threshing and cleaning system and the grain storage component are arranged side by side at the rear of the frame 1, and the crop conveying structure 42 is connected to the feeding port of the threshing and cleaning system. The distributing structure in the threshing and cleaning system is arranged at the end of the threshing and cleaning system and close to the grain storage component. The power assembly includes an engine 51 and a gearbox 52. The gearbox 52 is arranged at the front of the frame 2 and below the crop conveying structure 42. The engine 51 is fixed on the chassis of the frame 2 between the cab 7 and the grain storage assembly. 51 is suitable for driving the cleaning transmission system, and the cleaning transmission system is arranged on the threshing and cleaning system and is located on the side facing away from the grain storage assembly. The feeding port is set at the middle position of the frame 2, so that the connecting port between the crop conveying structure 42 and the header 41 connected with it is located at the position near the middle of the header 41, and the header 41 feeds crops more evenly; at the same time, the distribution structure is close to The grain storage component is set up, and the double-screw threshing conveying system is used to make the crops enter from the middle of the front end of the harvester and spread out from the middle part of the rear end, so as to ensure the stability of the center of gravity of the combine harvester. The cleaning transmission system is set on the outside of the threshing system, with centralized transmission, which is convenient for installation and debugging. The whole machine has a compact structure and occupies a small space. It always maintains a stable center of gravity during empty machine operation and harvesting operations, with high mobility and remarkable work efficiency.
如图2所示,储粮组件包括粮仓61和卸粮筒62,粮仓61与脱粒清选系统之间设置提升绞龙,脱粒清选系统中出来的洁净籽粒通过提升绞龙输送进入粮仓61,本实施例中, 提升绞龙位于粮仓61与脱粒清选系统之间。卸粮筒62架设在粮仓61以及脱粒清选系统上方,且固定在脱粒清选系统上。如图2所示,位于驾驶室7外侧的水箱上设置防尘罩8。As shown in FIG. 2, the grain storage assembly includes a granary 61 and a grain unloading cylinder 62. A lifting auger is arranged between the granary 61 and the threshing and cleaning system. The clean grains from the threshing and cleaning system are transported into the granary 61 through the lifting auger. In this embodiment, the lifting auger is located between the granary 61 and the threshing and cleaning system. The grain unloading drum 62 is erected above the grain bin 61 and the threshing and cleaning system, and is fixed on the threshing and cleaning system. As shown in FIG. 2 , a dust cover 8 is provided on the water tank located outside the cab 7 .
本实施例中,脱粒清选系统包括双螺旋脱粒输送系统、筛选系统和送风系统,如图3所示,双螺旋脱粒输送系统包括在收割机行进方向上水平且前后间隔设置的两个脱粒空间,脱粒空间为凹板筛和筒盖围成的空心圆柱形安装腔,每个安装腔内安装滚筒。筒盖内壁面上间隔设置导向件,用于引导进入脱粒空间的作物绕轴线做定向移动,滚筒旋转时带动作物运动,并通过导向件的引导由第一脱粒空间进入第二脱粒空间,两个脱粒空间的工作区长度相同,因此,作物脱粒路径经过两个滚筒的长度,能够充分脱粒。两个脱粒空间水平间隔设置,使得在机架上的结构更紧凑,两个脱粒工作区的长度相同,又能保证足够长的脱粒路径,在保证收割机整体机动性的同时充分保证了脱粒的效果。In this embodiment, the threshing and cleaning system includes a double-screw threshing and conveying system, a screening system and an air supply system. As shown in FIG. 3 , the double-screw threshing and conveying system includes two threshing machines arranged horizontally and at intervals in the forward and backward directions of the harvester. The threshing space is a hollow cylindrical installation cavity enclosed by a concave plate screen and a cylinder cover, and a drum is installed in each installation cavity. Guides are arranged at intervals on the inner wall of the cylinder cover to guide the crops entering the threshing space to move directionally around the axis. When the drum rotates, the crops are driven to move, and are guided by the guides from the first threshing space to the second threshing space. The working area of the threshing space is the same length, so that the crop threshing path passes the length of both drums and can be fully threshed. The two threshing spaces are arranged at horizontal intervals, which makes the structure on the rack more compact. The length of the two threshing work areas is the same, and a long enough threshing path can be ensured, which fully guarantees the overall mobility of the harvester and fully guarantees the threshing. Effect.
如图4所示,两个凹板筛分别为设置投料口21b的第一凹板筛2b和与第一凹板筛2b在作物传输方向上相邻设置的第二凹板筛3b,第一凹板筛2b和第二凹板筛3b的长度相同,即筛选区的长度相同。每个凹板筛的内筛面呈圆弧状,两个凹板筛的轴线相互平行,且沿水平方向间隔固定在机架1上。As shown in Fig. 4, the two concave plate screens are respectively the first concave plate screen 2b provided with the feeding port 21b and the second concave plate screen 3b arranged adjacent to the first concave plate screen 2b in the direction of crop transmission. The concave plate screen 2b and the second concave plate screen 3b have the same length, that is, the length of the screening area is the same. The inner screen surface of each concave plate screen is in the shape of a circular arc, and the axes of the two concave plate screens are parallel to each other, and are fixed on the frame 1 at intervals along the horizontal direction.
如图3所示,每个凹板筛均包括两个侧护板4b、两个连接梁5b、多个栅格条51b、多个钢丝41b和若干加强筋条8b。两个侧护板4b分别呈圆弧状,侧护板4b同轴且相对设置,两个侧护板4b的两端部之间通过连接梁5b焊接固定在一起,两个侧护板4b与两个连接梁5b之间围成安装空间。本实施例中,栅格条51b与连接梁5b平行设置并跨接固定在两个侧护板4b之间,相邻栅格条51b之间的间距相同,沿侧护板4b均匀间隔且呈辐射状分布,即每个栅格条51b所在的平面相交于凹板筛的轴线上,侧护板4b所在的圆弧的圆心位于该轴线上。每个栅格条51b上均匀间隔开设多个通孔,钢丝41b与侧护板4b平行设置,并依次穿过每个栅格条51b上的通孔,钢丝41b的两端分别固定在连接梁5b上或者栅格条51b上。所有栅格条51b和钢丝41b之间相互交叉围成多个网格单元,所有网格单元共同形成网格状的筛面。本实施例中,加强筋条8b平行侧护板4b设置,并间隔固定在外筛面上。栅格条51b焊接固定在两侧的侧护板4b上,加强筋条8b与所有栅格条51b之间也通过焊接固定。As shown in FIG. 3 , each concave panel screen includes two side shields 4b, two connecting beams 5b, a plurality of grid bars 51b, a plurality of steel wires 41b and a plurality of reinforcing bars 8b. The two side shields 4b are arc-shaped respectively, the side shields 4b are coaxial and oppositely arranged, the two ends of the two side shields 4b are welded and fixed together by the connecting beam 5b, and the two side shields 4b are An installation space is enclosed between the two connecting beams 5b. In this embodiment, the grid bars 51b are arranged in parallel with the connecting beams 5b and are fixed across the two side shields 4b. Radial distribution, that is, the plane where each grid bar 51b is located intersects on the axis of the concave screen, and the center of the arc where the side shield 4b is located is located on the axis. Each grid bar 51b has a plurality of through holes evenly spaced. The steel wire 41b is arranged in parallel with the side shield 4b, and passes through the through holes on each grid bar 51b in sequence. Both ends of the steel wire 41b are respectively fixed on the connecting beam. 5b or grid bar 51b. All the grid bars 51b and the steel wires 41b intersect each other to form a plurality of grid units, and all the grid units together form a grid-like screen surface. In this embodiment, the reinforcing ribs 8b are arranged parallel to the side shields 4b, and are fixed at intervals on the outer screen surface. The grid bars 51b are welded and fixed to the side shields 4b on both sides, and the reinforcing rib 8b and all the grid bars 51b are also fixed by welding.
本实施例中,第一凹板筛2b和第二凹板筛3b的分离包角均为180度,即侧护板4b整体呈半圆弧形。分离包角大于180度时的凹板筛上部空间浪费,其次上部带弧度,籽粒从上部甩出凹板筛,下落时又可能重新落入凹板筛内,影响清选效果。小于180度时, 筛面的面积减小,同样影响清选效果。In this embodiment, the separation wrapping angles of the first concave plate screen 2b and the second concave plate screen 3b are both 180 degrees, that is, the side guard plate 4b is in a semicircular arc shape as a whole. When the separation angle is greater than 180 degrees, the upper space of the concave plate screen is wasted, and the upper part is curved, and the grains are thrown out of the concave plate screen from the upper part, and may fall back into the concave plate screen when falling, which affects the cleaning effect. When the degree is less than 180 degrees, the area of the screen surface is reduced, which also affects the cleaning effect.
本实施例中,第一凹板筛2b中的网格单元的面积小于第二凹板筛3b中的网格单元的面积,使得第一凹板筛2b中只通过作物籽粒,第二凹版筛中适于通过籽粒以及其他细小的杂余,避免杂余将籽粒夹带并从排草口排出,造成损失。具体地,两个凹板筛中的相邻的两个栅格条51b之间间距相同时,第二凹板筛3b中相邻两个钢丝41b之间的间距大于第一凹板筛2b中相邻两个钢丝41b之间的间距;或者,当两个凹板筛中相邻的两个钢丝41b之间的间距相同时,则第二凹板筛3b中相邻两个栅格条51b之间的间距大于第一凹板筛2b中相邻两个栅格条51b之间的间距;又或者第二凹板筛3b中的相邻栅格条51b和相邻钢丝41b之间的间距均大于第一凹板筛2b中相邻栅格条51b和相邻钢丝41b之间间距。当然,每个凹板筛中的钢丝41b均可以按需要间隔抽出,以增大网格单元的面积。In this embodiment, the area of the grid cells in the first concave screen 2b is smaller than the area of the grid cells in the second concave screen 3b, so that only crop grains pass through the first concave screen 2b, and the second intaglio screen It is suitable for passing through the grains and other small debris, so as to avoid the grains being entrained by the debris and discharged from the grass discharge port, causing losses. Specifically, when the distance between two adjacent grid bars 51b in the two concave plate screens is the same, the distance between two adjacent steel wires 41b in the second concave plate screen 3b is greater than that in the first concave plate screen 2b The distance between two adjacent steel wires 41b; or, when the distance between two adjacent steel wires 41b in the two concave plate screens is the same, then the two adjacent grid bars 51b in the second concave plate screen 3b The distance between them is greater than the distance between two adjacent grid bars 51b in the first concave plate screen 2b; or the distance between the adjacent grid bars 51b and the adjacent steel wires 41b in the second concave plate screen 3b Both are larger than the spacing between adjacent grid bars 51b and adjacent steel wires 41b in the first concave plate screen 2b. Of course, the steel wires 41b in each concave plate screen can be drawn out at intervals as required, so as to increase the area of the grid unit.
再如图3所示,两个凹板筛上位于机架同侧的一端沿径向分别开设过渡口6b,两个过渡口6b正对设置,两个凹板筛通过过渡口6b相互连通。过渡板筛7b铺设在两个过渡口6b之间,过渡板筛7b包括筛框,筛框呈方形结构,栅格条51b横向均匀间隔设置在筛框内,同样地,任一栅格条51b上均匀间隔开设多个通孔,钢丝41b沿纵向依次穿过栅格条51b上的通孔。其中,方形筛框的宽度方向为横向,长度方向为纵向。投料口21b设置在第一凹板筛2b上与过渡口6b对向并远离过渡口6b的一侧,作物从投料口21b进入凹板筛中的传输路径呈“几”字型。As shown in FIG. 3 , transition ports 6b are respectively provided on the ends of the two concave plate screens on the same side of the frame along the radial direction, and the two transition ports 6b are arranged facing each other. The transition plate screen 7b is laid between the two transition openings 6b. The transition plate screen 7b includes a screen frame, the screen frame is in a square structure, and the grid bars 51b are arranged in the screen frame at uniform intervals. Similarly, any grid bar 51b A plurality of through holes are opened at uniform intervals on the top, and the steel wires 41b pass through the through holes on the grid bars 51b in turn in the longitudinal direction. Wherein, the width direction of the square screen frame is horizontal, and the length direction is vertical. The feeding port 21b is arranged on the side of the first concave screen 2b opposite to the transition port 6b and away from the transition port 6b.
如图4所示,机架1上间隔设置三个装配梁11b,第一凹板筛2b的两侧连接梁5b搭接固定在第一和第二两个装配梁11b之间,同样地,第二凹版筛的两侧连接梁5b搭接固定在第二和第三两个装配梁11b之间。过渡口6b靠近一侧机架1开设。该结构设计在使得两个凹板筛在收割机机架1上的布局紧凑的同时又能提高作物经过凹板筛脱粒筛选的路径,大大提高了收割机整体的机动性和脱粒效果。As shown in FIG. 4, three assembling beams 11b are arranged on the frame 1 at intervals, and the connecting beams 5b on both sides of the first concave screen 2b are overlapped and fixed between the first and second two assembling beams 11b. Similarly, The connecting beams 5b on both sides of the second intaglio screen are overlapped and fixed between the second and third two assembling beams 11b. The transition port 6b is opened close to one side of the frame 1 . The structural design makes the layout of the two concave plate screens on the harvester frame 1 compact, and at the same time, it can improve the path of crops passing through the concave plate screen threshing and screening, and greatly improve the overall mobility and threshing effect of the harvester.
筒盖和对应的凹板筛之间围成空心圆柱形的安装腔,该安装腔形成脱粒空间。如图5所示,第一筒盖2c和第一凹板筛2b之间围成第一脱粒空间,第一滚筒2a安装在第一脱粒空间内,且第一凹板筛2b与第一滚筒2a的拨动齿的端面之间呈间隙设置。第二筒盖3c和第二凹板筛3b之间围成第二脱粒空间,第二滚筒3a安装在第二脱粒空间内,同时,第二凹板筛3b与第二滚筒3a的拨动齿的端面之间呈间隙设置。过渡口6b连通第一脱粒空间和第二脱粒空间,作物从第一脱粒空间经由过渡板筛7b进入第二脱粒空间。A hollow cylindrical installation cavity is enclosed between the cylinder cover and the corresponding concave plate screen, and the installation cavity forms a threshing space. As shown in FIG. 5 , a first threshing space is enclosed between the first cylinder cover 2c and the first concave plate screen 2b, the first drum 2a is installed in the first threshing space, and the first concave plate screen 2b and the first drum The end faces of the toggle teeth of 2a are arranged in a gap. A second threshing space is formed between the second cylinder cover 3c and the second concave plate screen 3b, and the second drum 3a is installed in the second threshing space. At the same time, the toggle teeth of the second concave plate screen 3b and the second drum 3a There is a gap between the end faces. The transition port 6b communicates with the first threshing space and the second threshing space, and the crops enter the second threshing space from the first threshing space through the transition plate screen 7b.
如图6所示,在两个凹板筛的外筛面与过渡筛板之间形成的豁口10b处设置限位调节结构,限位调节结构可拆卸地固定在两侧的第一凹板筛2b和第二凹板筛3b上。当不设置限位调节结构时,部分作物仅经过第一凹板筛2b后便从豁口10b落入下方振动筛,直接进入后续过程,当设置限位调节结构时,作物从第一凹板筛2b经由过渡板筛7b进入第二凹板筛3b通过完整的“几”字型走向,传输路径更长,脱粒筛选效果更好。As shown in Figure 6, a limit adjustment structure is provided at the gap 10b formed between the outer screen surfaces of the two concave plate screens and the transition screen plate, and the limit adjustment structure is detachably fixed to the first concave plate screen on both sides. 2b and the second concave plate screen 3b. When the limit adjustment structure is not provided, part of the crops only pass through the first concave plate screen 2b and then fall into the lower vibrating screen from the gap 10b, and directly enter the subsequent process. 2b enters the second concave plate sieve 3b through the transition plate screen 7b and passes through the complete "ji"-shaped trend, the transmission path is longer, and the threshing and screening effect is better.
本实施例中,限位调节结构包括封板9b,封板9b的形状与豁口10b的形状相匹配。进一步地,还包括连接封板9b和两个凹板筛的调节件,如图6和图7所示,调节件包括调节板91b和固定在调节板91b两侧的两个安装板92b,调节板91b的板面呈与其固定的凹板筛匹配的圆弧状,两个安装板92b沿调节板91b弯曲设置并分别固定在调节板91b相对的两边,其一安装板92b用于固定连接凹板筛,另一安装板92b用于固定连接封板9b。本实施例中,调节件的横截面呈匚型,且调节板91b和两侧的安装板92b一体成型。调节板91b的板面适于局部封堵过渡口6b,调节板91b可以根据需要选择不同宽度的板面尺寸,以实现对通过作物的过渡口6b的大小调节,从而部分延长作物的传输路径,延长作物的脱粒分离筛选时间。In this embodiment, the limit adjustment structure includes a sealing plate 9b, and the shape of the sealing plate 9b matches the shape of the notch 10b. Further, it also includes an adjustment member connecting the sealing plate 9b and the two concave screen screens. As shown in Figures 6 and 7, the adjustment member includes an adjustment plate 91b and two mounting plates 92b fixed on both sides of the adjustment plate 91b. The plate surface of the plate 91b is in the shape of an arc that matches the concave plate screen to which it is fixed. The two mounting plates 92b are bent along the adjusting plate 91b and are respectively fixed on the opposite sides of the adjusting plate 91b. One mounting plate 92b is used for fixing the connecting recess. The plate screen, another mounting plate 92b is used to fix and connect the sealing plate 9b. In this embodiment, the cross-section of the adjusting member is indented, and the adjusting plate 91b and the mounting plates 92b on both sides are integrally formed. The plate surface of the adjustment plate 91b is suitable for partially blocking the transition port 6b, and the adjustment plate 91b can choose the size of the plate surface with different widths according to the needs, so as to realize the adjustment of the size of the transition port 6b passing through the crops, thereby partially extending the transmission path of the crops, Extend the threshing separation screening time of crops.
如图8所示,凹板筛与筒盖的横截面的弧度均为180度。多组锁止组件,任一锁止组件适于依次穿过安装框22c和连接梁5b并锁止固定在装配梁11b上。As shown in Fig. 8, the arc of the cross section of the concave plate screen and the cylinder cover are both 180 degrees. There are multiple sets of locking assemblies, any one of which is suitable for passing through the mounting frame 22c and the connecting beam 5b in sequence and being locked and fixed on the mounting beam 11b.
连接梁5b水平设置,能够与机架1上的装配梁11b的水平安装面贴合搭接在一起,安装时,仅需将凹板筛放入两个装配梁11b之间,使连接梁5b搭在装配梁11b上即可,无需进行掌扶焊接固定,减少大量的人力物力。The connecting beam 5b is arranged horizontally and can be overlapped with the horizontal installation surface of the assembly beam 11b on the frame 1. During installation, only the concave screen is placed between the two assembly beams 11b, so that the connecting beam 5b It only needs to be mounted on the assembly beam 11b, and there is no need to carry out palm welding and fixation, which reduces a lot of manpower and material resources.
如图8所示,安装框22c呈方形,盖体21c铰接在安装框22c的一侧框边上并适于扣设在安装框22c上。安装框22c的框面适于与连接梁5b的表面搭接贴合,便于装配。As shown in FIG. 8 , the mounting frame 22c is square, and the cover 21c is hinged on one side of the mounting frame 22c and is suitable for being fastened on the mounting frame 22c. The frame surface of the mounting frame 22c is suitable for overlapping with the surface of the connecting beam 5b, which is convenient for assembly.
如图33所示,盖体21c包括圆弧形的顶盖211c和封堵在顶盖211c两侧的两块侧顶板212c。顶盖211c的弧度为180度,顶盖211c的内壁面上均匀间隔设置导向件,本实施例中,导向件为导草板24c,导草板24c为沿顶盖211c弧面设置的弧形板,如图34所示,导草板24c与筒盖的轴线呈一定的角度设置,以便于朝同一方向导引进入脱粒空间的作物。且为满足作物在两个脱粒空间之间的“几”字型走向,如图34所示,本实施例中,第一筒盖2c和第二筒盖3c内导草板24c关于中间的装配梁11b呈轴对称设置,即两个筒盖内的导草板24c的导引方向相反。As shown in FIG. 33 , the cover body 21c includes an arc-shaped top cover 211c and two side top plates 212c sealed on both sides of the top cover 211c. The arc of the top cover 211c is 180 degrees, and guides are evenly spaced on the inner wall surface of the top cover 211c. In this embodiment, the guides are grass guides 24c, and the grass guides 24c are arc-shaped along the arc of the top cover 211c. As shown in Fig. 34, the grass guide plate 24c is arranged at a certain angle with the axis of the cylinder cover, so as to guide the crops entering the threshing space in the same direction. And in order to satisfy the "ji"-shaped trend of crops between the two threshing spaces, as shown in Figure 34, in this embodiment, the grass guide plates 24c in the first cylinder cover 2c and the second cylinder cover 3c are assembled about the middle. The beams 11b are arranged axially symmetrically, that is, the guiding directions of the grass guide plates 24c in the two cylinder covers are opposite.
再如图8所示,锁止组件包括紧固件9c和垫圈93c,本实施例中,紧固件9c采用六角钢加工制成,紧固件9c包括六角形的手持部91c和成型在手持部91c下方的螺纹 部92c。相应地,装配梁11b上开设与螺纹部92c螺纹配合的装配孔110b,安装框22c上沿边框间隔设置若干第一安装孔(图中未示出),连接梁5b上间隔开始若干第二安装孔50b,第一安装孔、第二安装孔50b和装配孔110b三者对应设置,紧固件9c依次穿过第一安装孔和第二安装孔50b并固定在装配孔110b内,安装框22c与紧固件9c之间、连接梁5b与装配梁11b之间均设置垫圈93c,垫圈93c同轴套设在紧固件9c的螺纹部92c上。本实施例中,对应的第一安装孔的孔径小于第二安装孔50b的孔径,以便于校正凹板筛与筒盖之间微小的错位。进一步地,第一安装孔内还可以开设内螺纹,与紧固件9c的外螺纹相配合,以增加锁止的强度。As shown in FIG. 8 again, the locking assembly includes a fastener 9c and a washer 93c. In this embodiment, the fastener 9c is made of hexagonal steel, and the fastener 9c includes a hexagonal handle The screw portion 92c below the portion 91c. Correspondingly, the assembling beam 11b is provided with assembling holes 110b which are threadedly matched with the threaded portion 92c, the installation frame 22c is provided with a plurality of first installation holes (not shown in the figure) at intervals along the frame, and a plurality of second installations are started at intervals on the connecting beam 5b. The hole 50b, the first mounting hole, the second mounting hole 50b and the mounting hole 110b are correspondingly arranged, and the fastener 9c passes through the first mounting hole and the second mounting hole 50b in sequence and is fixed in the mounting hole 110b, and the mounting frame 22c A washer 93c is provided between the fastener 9c and between the connecting beam 5b and the assembling beam 11b, and the washer 93c is coaxially sleeved on the threaded portion 92c of the fastener 9c. In this embodiment, the diameter of the corresponding first installation hole is smaller than the diameter of the second installation hole 50b, so as to correct the slight misalignment between the concave plate screen and the cylinder cover. Further, an inner thread may be set in the first installation hole to cooperate with the outer thread of the fastener 9c to increase the locking strength.
为提高安装的准确性,还设置定位组件,如图8所示,定位组件包括至少一个定位销111b,设置在装配梁11b上。本实施例中,每个装配梁11b的两端分别设置一个定位销111b,定位销111b呈圆柱形。连接梁5b和安装框22c上分别开设定位孔501b,定位孔501b适于套设在对应的定位销111b上。连接梁5b和安装框22c上的定位孔501b孔径相同,且均略大于定位销111b的直径,以便于校正第一安装孔和第二安装孔50b相对装配孔110b的微小错位。In order to improve the accuracy of installation, a positioning assembly is also provided. As shown in FIG. 8 , the positioning assembly includes at least one positioning pin 111b, which is disposed on the assembling beam 11b. In this embodiment, two ends of each assembly beam 11b are respectively provided with a positioning pin 111b, and the positioning pin 111b is cylindrical. The connecting beam 5b and the mounting frame 22c are respectively provided with positioning holes 501b, and the positioning holes 501b are suitable for being sleeved on the corresponding positioning pins 111b. The positioning holes 501b on the connecting beam 5b and the mounting frame 22c have the same diameter and are slightly larger than the diameters of the positioning pins 111b, so as to correct the slight misalignment of the first and second mounting holes 50b relative to the mounting holes 110b.
通过紧固件9c将凹板筛和筒盖一体装配到收割机机架1的装配梁11b上,结构简单,安装操作简单易行,节省人力物力。The concave plate screen and the cylinder cover are integrally assembled to the assembly beam 11b of the harvester frame 1 through the fastener 9c, the structure is simple, the installation operation is simple and easy, and manpower and material resources are saved.
如图5或图9所示,两个滚筒的轴线相互平行且在作物的传送方向上间隔布置。任一滚筒上沿滚筒轴4a间隔设置多个拨动件,位于滚筒两端部的两个拨动件之间形成作业区W,两个作业区W与对应的凹板筛的长度相同,本实施例中,两个凹板筛的长度相同。如图30所示,作物从投料口21b先进入第一滚筒2a,经第一滚筒2a旋转脱粒并螺旋传送进位于后方的第二滚筒3a中,再由第二滚筒3a旋转脱粒,最后螺旋传送至排草区D并排出脱粒后的秸秆,作物在双滚筒结构中螺旋行进且呈冂形走向,行程长度为两个滚筒长度的总和,脱粒行程长,脱粒效果明显。两个滚筒一端平齐且整体轴向平行设置,不占用多余空间,使得联合收割机整体结构紧凑。As shown in Fig. 5 or Fig. 9, the axes of the two drums are parallel to each other and are arranged at intervals in the conveying direction of the crops. A plurality of toggles are arranged at intervals along the drum shaft 4a on any drum, and a working area W is formed between the two toggles at both ends of the drum. The lengths of the two working regions W and the corresponding concave screen are the same. In the embodiment, the lengths of the two concave plate screens are the same. As shown in Figure 30, the crops first enter the first drum 2a from the feeding port 21b, are rotated and threshed by the first drum 2a and are screwed into the second drum 3a located at the rear, and then rotated and threshed by the second drum 3a, and finally screwed. To the weeding area D and discharge the threshed straw, the crops spiral in the double-drum structure and are in a straight shape, the stroke length is the sum of the lengths of the two cylinders, the threshing stroke is long, and the threshing effect is obvious. One end of the two drums is flush and the overall axial direction is parallel, which does not occupy extra space, so that the overall structure of the combine harvester is compact.
第一滚筒2a和第二滚筒3a的整体结构相同,区别在于,第二滚筒3a的作物行程末端增设一段排草区D,如图31和图32所示,任一滚筒包括滚筒轴4a、若干幅盘5a和多个脱粒齿杆6a。本实施例中,第一滚筒2a和第二滚筒3a的作业区W内均设置三个幅盘5a,第二滚筒3a的排草区D设置一个幅盘5a,所有幅盘5a通过幅盘5a座均匀间隔固定在对应的滚筒轴4a上。The overall structure of the first drum 2a and the second drum 3a is the same, the difference is that a section of grass discharge area D is added at the end of the crop stroke of the second drum 3a, as shown in Figure 31 and Figure 32, any drum includes a drum shaft 4a, several Disc 5a and a plurality of threshing racks 6a. In this embodiment, three webs 5a are provided in the working area W of the first drum 2a and the second drum 3a, and one web 5a is provided in the drafting area D of the second roller 3a, and all webs 5a pass through the webs 5a The seats are fixed on the corresponding drum shafts 4a at even intervals.
任一幅盘5a的外圆周上间隔设置若干个安装部,本实施例中,任一安装部包括限 位槽52a和设置在限位槽52a外周侧的若干组调节孔51a,限位槽52a的槽型与脱粒齿杆6a相匹配,适于供脱粒齿杆6a嵌设。连接杆焊接固定在脱粒齿杆6a上,脱粒齿杆6a与幅盘5a之间通过连接板8a可拆卸地连接在一起,连接板8a上开设与任一组调节孔51a相对应的通孔,螺栓穿过对应的调节孔51a和连接板8a上的通孔,将脱粒齿杆6a固定在幅盘5a上,并通过固定在不同的调节孔51a内,实现脱粒齿杆6a上的拨动件的角度调节。The outer circumference of any one of the discs 5a is provided with a plurality of installation parts at intervals. In this embodiment, any installation part includes a limit groove 52a and several sets of adjustment holes 51a arranged on the outer circumference of the limit groove 52a. The limit groove 52a The groove shape matches with the threshing tooth bar 6a, and is suitable for embedding the threshing tooth bar 6a. The connecting rod is welded and fixed on the threshing toothed rod 6a, and the threshing toothed rod 6a and the web 5a are detachably connected together by a connecting plate 8a, and the connecting plate 8a is provided with a through hole corresponding to any set of adjustment holes 51a, The bolts pass through the corresponding adjustment holes 51a and the through holes on the connecting plate 8a to fix the threshing rack 6a on the web 5a, and are fixed in different adjustment holes 51a to realize the toggle on the threshing rack 6a angle adjustment.
如图31所示,本实施例中,任一幅盘5a上开设八个限位槽52a,其中六个限位槽52a在幅盘5a的圆周上均匀间隔分布,另外两个限位槽52a作为备用槽,对向设置在幅盘5a的外圆周上。本实施例中,脱粒齿杆6a设置六个,分别固定在均匀分布在幅盘5a圆周上的六个限位槽52a内,每个脱粒齿杆6a上间隔设置多个拨动件,本实施例中,拨动件为圆柱形拨动齿7a。相邻脱粒齿杆6a上的拨动齿7a在滚筒的轴向上相互间隔设置,以增强脱粒效果。As shown in FIG. 31 , in this embodiment, eight limit grooves 52a are provided on any one of the disks 5a, of which six limit grooves 52a are evenly spaced on the circumference of the disk 5a, and the other two limit grooves 52a As spare grooves, opposing grooves are provided on the outer circumference of the disk 5a. In this embodiment, six threshing tooth bars 6a are provided, which are respectively fixed in the six limit grooves 52a evenly distributed on the circumference of the web 5a, and each threshing tooth bar 6a is provided with a plurality of toggles at intervals. In the example, the toggle member is a cylindrical toggle tooth 7a. The toggle teeth 7a on the adjacent threshing gear rods 6a are spaced apart from each other in the axial direction of the drum to enhance the threshing effect.
作业区W内的所有拨动齿7a的尺寸相同,如图5所示,同一滚筒上的拨动齿7a相对于滚筒轴4a的倾斜角度相同,形成辐射状构造。任一拨动齿7a的端面至滚筒的轴线的距离形成滚筒的旋转半径。滚筒转动时,所有拨动齿7a的端面共同围成圆柱面。本实施例中,如图5所示,第二滚筒3a的圆柱面的最低点距离水平面的高度大于第一滚筒2a的圆柱面的最低点距离水平面的高度。进一步地,第二滚筒3a的旋转半径小于第一滚筒2a的旋转半径,同时第二滚筒3a的滚筒轴4a的高度高于第一滚筒2a的滚筒轴4a的高度,且第二滚筒3a和第一滚筒2a的旋转圆柱面的最高点在同一水平高度上。该结构设计增加了后接触作物的滚筒距离下方水平振动筛的距离,能够使从后接触作物的滚筒中向振动筛下落的杂余得到充分的风吹筛选。All the toggle teeth 7a in the work area W have the same size. As shown in FIG. 5 , the toggle teeth 7a on the same drum have the same inclination angle with respect to the drum shaft 4a, forming a radial structure. The distance from the end face of any toggle tooth 7a to the axis of the drum forms the radius of rotation of the drum. When the drum rotates, the end surfaces of all the toggle teeth 7a together form a cylindrical surface. In this embodiment, as shown in FIG. 5 , the height of the lowest point of the cylindrical surface of the second roller 3a from the horizontal plane is greater than the height of the lowest point of the cylindrical surface of the first roller 2a from the horizontal plane. Further, the radius of rotation of the second roller 3a is smaller than the radius of rotation of the first roller 2a, while the height of the roller shaft 4a of the second roller 3a is higher than the height of the roller shaft 4a of the first roller 2a, and the second roller 3a and the The highest point of the rotating cylindrical surface of a drum 2a is at the same level. The structural design increases the distance between the drum that contacts the crop behind and the horizontal vibrating screen below, so that the debris falling from the drum that contacts the crop afterward to the vibrating screen can be sufficiently screened by wind blowing.
在作物的行进路径上,如图31和图32所示,第一滚筒2a与第二滚筒3a的转接端均分别设置防缠圈9a,即如图9所示,第一滚筒2a固定在右侧机架1的滚筒轴4a的一端设置防缠圈9a,第二滚筒3a固定在右侧机架1的滚筒轴4a的一端设置防缠圈9a,以防止作物秸秆缠绕在滚筒轴4a上阻碍作物输送。On the traveling path of the crops, as shown in Figures 31 and 32, the transition ends of the first drum 2a and the second drum 3a are respectively provided with anti-wrap rings 9a, that is, as shown in Figure 9, the first drum 2a is fixed on the One end of the drum shaft 4a of the right frame 1 is provided with an anti-winding ring 9a, and the second drum 3a is fixed on one end of the drum shaft 4a of the right frame 1, and an anti-winding ring 9a is provided to prevent crop straws from being wound on the drum shaft 4a Obstructing crop transport.
本实施例中双螺旋输送系统的工作过程为:The working process of the double helical conveying system in the present embodiment is:
作物从投料口21b进入第一脱粒空间,受滚筒的拨动件的旋转搅动,作物受离心作用沿着凹板筛和筒盖的内壁面移动,并受筒盖上导向件的导向作用,沿着设定的方向做螺旋运动。从投料口21b沿第一脱粒空间行进至过渡口,经过渡板筛进入第二脱粒空间,经过与第一脱粒空间中方向相反的螺旋导向运动脱粒,进入排草区D。作物在两个脱粒空间中均螺旋行进脱粒,且沿两个脱粒空间形成的“几”形路径行进,行进距离长,脱粒 更充分。The crops enter the first threshing space from the feeding port 21b, and are stirred by the rotation of the toggle member of the drum. The crops are moved along the inner wall surface of the concave plate screen and the cylinder cover by centrifugal action, and are guided by the guide members on the cylinder cover. Do a spiral motion in the set direction. From the feeding port 21b along the first threshing space to the transition port, enter the second threshing space through the transition plate screen, thresh through the spiral guiding motion opposite to the first threshing space, and enter the grass discharging area D. The crops are threshed spirally in the two threshing spaces, and travel along the "several"-shaped path formed by the two threshing spaces. The traveling distance is long and the threshing is more sufficient.
如图15、图19、图25和图26所示,筛选系统包括振动筛H、前密封结构、籽粒分隔结构和驱动结构。振动筛H具有上筛区和下筛8d区,上筛区内在波纹板6d尾端设置扬升结构,以提高波纹板6d与鱼鳞筛7d之间的落差,配合尾端的尾筛2h,形成两段扬升,充分将聚团的作物抖散抖松,避免作物秸秆夹带裹挟籽粒排出,造成浪费。同时在波纹板6d前端设置前密封结构,防止籽粒被振动筛H甩出。在振动筛H下方的籽粒收集区M和杂余收集区N之间设置籽粒分隔结构,以将干净的籽粒与秸秆等杂余有效间隔,使得籽粒的收集更完全、更干净,避免浪费且提高筛选效率。As shown in Fig. 15, Fig. 19, Fig. 25 and Fig. 26, the screening system includes a vibrating screen H, a front sealing structure, a grain separating structure and a driving structure. The vibrating screen H has an upper screen area and a lower screen area 8d. In the upper screen area, a lifting structure is arranged at the tail end of the corrugated plate 6d to improve the drop between the corrugated plate 6d and the fish scale screen 7d. Duan Yangsheng fully shakes and loosens the agglomerated crops, so as to avoid the discharge of grains entrained by crop stalks, resulting in waste. At the same time, a front sealing structure is provided at the front end of the corrugated plate 6d to prevent the seeds from being thrown out by the vibrating screen H. A grain separation structure is set between the grain collection area M and the miscellaneous waste collection area N below the vibrating screen H, so as to effectively separate the clean grains from the miscellaneous wastes such as straw, so that the collection of grains is more complete and clean, avoiding waste and improving screening efficiency.
如图15或图19所示,振动筛H的筛框1h整体呈漏斗形结构,本实施例中,扬升结构为抖动筛,上筛区内沿作物移动方向依次设置波纹板6d、抖动筛、至少一段鱼鳞筛7d和尾筛2h,下筛8d区内对应鱼鳞筛7d设置下筛8d,本实施例中,鱼鳞筛7d沿水平方向间隔设置两段,且两段鱼鳞筛7d中的鱼鳞筛片呈夹角设置。例如,靠近波纹板6d的第一段鱼鳞筛7d上的鱼鳞筛片竖直向上设置,靠近尾筛2h的第二段鱼鳞筛7d上的鱼鳞筛片朝向尾筛2h一侧倾斜设置。如图1所示,尾筛2h包括安装座21h和多个尾筛2h片,安装座21h与相邻的第二段鱼鳞筛7d中的鱼鳞筛片同向倾斜设置并固定在筛框1h上,多个尾筛2h片在作物移动方向上自安装座21h朝向斜上方延伸设置,并在水平方向均匀间隔固定在安装座21h上。上扬的尾筛2h片形成第二段扬升结构,充分抖散抖松作物杂余。As shown in FIG. 15 or FIG. 19 , the screen frame 1h of the vibrating screen H has a funnel-shaped structure as a whole. In this embodiment, the lifting structure is a shaking screen, and the corrugated plate 6d and the shaking screen are sequentially arranged in the upper screen area along the moving direction of the crops. , at least a section of fish scale screen 7d and tail screen 2h, the corresponding fish scale screen 7d in the lower screen 8d area is provided with a lower screen 8d, in the present embodiment, the fish scale screen 7d is provided with two sections at intervals along the horizontal direction, and the fish scales in the two sections of fish scale screen 7d The sieves are arranged at an angle. For example, the fish scale screen pieces on the first stage fish scale screen 7d near the corrugated plate 6d are vertically upward, and the fish scale screen pieces on the second stage fish scale screen 7d near the tail screen 2h are inclined toward the tail screen 2h side. As shown in FIG. 1 , the tail screen 2h includes a mounting seat 21h and a plurality of tail screen pieces 2h. The mounting seat 21h and the fish scale screen pieces in the adjacent second stage fish scale screen 7d are inclined in the same direction and fixed on the screen frame 1h , a plurality of tail screen 2h pieces extend from the mounting seat 21h toward the obliquely upward direction in the direction of crop movement, and are fixed on the mounting seat 21h evenly spaced in the horizontal direction. The raised tail sieve 2h piece forms the second-stage lifting structure, which fully shakes off the loose crops.
如图19所示,位于尾筛2h一端的筛框1h上设置后滑板11h,以及沿后滑板11h的板面可滑动设置的调节板12h,后滑板11h和调节板12h面面贴合,后滑板11h上均匀间隔开设三个通孔(图中未示出),对应的调节板12h上开设三个长腰孔,调节板12h设置在后滑板11h外侧,通过螺栓穿设在长腰孔内并固定在后滑板11h的通孔内,松开螺栓,调节板12h可以沿后滑板11h的板面上下滑动,以调节尾部作物出口的大小。As shown in Fig. 19, a rear sliding plate 11h is provided on the screen frame 1h located at one end of the tail screen 2h, and a regulating plate 12h is slidably arranged along the surface of the rear sliding plate 11h. There are three through holes (not shown in the figure) evenly spaced on the slide plate 11h, and three long waist holes are provided on the corresponding adjustment plate 12h. And fixed in the through hole of the rear sliding plate 11h, loosen the bolt, the adjusting plate 12h can slide up and down along the board surface of the rear sliding plate 11h to adjust the size of the tail crop outlet.
如图16所示,抖动筛包括安装件和多个筛齿2d,本实施例中,安装件为板状结构,即安装板1d。安装板1d具有装配面12d以及背向装配面12d一侧且与装配面12d呈锐角设置的安装面11d,本实施例中,如图17所示,安装板1d中间折弯形成具有一定倾角的坡面,该坡面形成供筛齿2d固定的安装面11d,安装板1d的下底面形成装配面12d,即如图19所示,抖动筛整体装配至波纹板6d的末端时,装配面12d与波纹板6d面面贴合固定。筛齿2d沿装配面12d与安装面11d之间形成的夹角的开口方向延伸,且一端为固定端,间隔固定在安装面11d上,另一端为自由端,呈悬空设置,当振动筛整体 往复振动时,作物从波纹板6d滑落到抖动筛上,并受悬空的筛齿2d抖动扬起,然后下落至鱼鳞筛7d上,实现将作物抖散抖松。另外,抖动筛可以根据不同需要按照不同的倾斜角度设置在波纹板6d上,充分利用空间,使筛选系统在保证筛选效果的同时结构更紧凑。As shown in FIG. 16 , the shaking screen includes a mounting member and a plurality of screen teeth 2d. In this embodiment, the mounting member is a plate-like structure, that is, a mounting plate 1d. The mounting plate 1d has a mounting surface 12d and a mounting surface 11d that faces away from the mounting surface 12d and forms an acute angle with the mounting surface 12d. In this embodiment, as shown in FIG. The slope surface forms the mounting surface 11d for fixing the screen teeth 2d, and the lower bottom surface of the mounting plate 1d forms the mounting surface 12d, that is, as shown in FIG. It is fixed with the corrugated board 6d surface-to-surface. The screen teeth 2d extend along the opening direction of the angle formed between the mounting surface 12d and the mounting surface 11d, and one end is a fixed end, which is fixed on the mounting surface 11d at intervals, and the other end is a free end, which is suspended in the air. During the reciprocating vibration, the crops slide from the corrugated plate 6d to the shaking screen, are shaken and lifted by the suspended screen teeth 2d, and then fall to the fish scale screen 7d to realize the shaking and loosening of the crops. In addition, the shaking screen can be arranged on the corrugated plate 6d according to different inclination angles according to different needs, making full use of the space and making the screening system more compact while ensuring the screening effect.
如图18所示,本实施例中,筛齿2d为圆柱状结构,当然也可以为片状结构,视具体情况而定。任一筛齿2d呈阶梯状折弯设置,适于引导作物沿筛齿2d由位于安装面11d的固定端向自由端行进。两个筛齿2d的固定端固定连接,形成匚形的筛叉单元3d,两个筛叉单元3d叠加设置,其一所叉单元的匚形的竖直部搭接固定在另一筛叉单元3d的其一筛齿2d上,形成筛叉组4d,多个所述筛叉组4d均匀间隔设置在安装面11d上。如图16所示,所有筛叉组4d通过压板5d压合并焊接固定在安装板1d的安装面11d上。每个筛齿2d悬空的长度较长,一方面可以提升作物下落至鱼鳞筛7d的高度,另一方面可以提高筛齿2d的弹性,使其随振动筛运动时,抖动效果更明显。As shown in FIG. 18 , in this embodiment, the screen teeth 2d have a cylindrical structure, of course, they can also be a sheet structure, depending on the specific situation. Any of the screen teeth 2d is bent and arranged in a stepped shape, and is suitable for guiding crops to travel along the screen teeth 2d from the fixed end located on the installation surface 11d to the free end. The fixed ends of the two screen teeth 2d are fixedly connected to form an indented screen fork unit 3d. The two screen fork units 3d are superimposed and arranged, and the indented vertical part of one fork unit is overlapped and fixed to the other screen fork unit. On one of the screen teeth 2d of 3d, a screen fork group 4d is formed, and a plurality of the screen fork groups 4d are evenly spaced on the installation surface 11d. As shown in FIG. 16 , all the screen fork groups 4d are fixed on the mounting surface 11d of the mounting plate 1d by pressing and welding through the pressing plate 5d. The suspended length of each sieve tooth 2d is long, on the one hand, it can increase the height of crops falling to the fish scale screen 7d, on the other hand, it can improve the elasticity of the sieve tooth 2d, so that when it moves with the vibrating screen, the shaking effect is more obvious.
本实施例中,安装板1d、筛齿2d和压板5d均采用铝合金材质制成,以减轻整个筛选系统的重量,从而减少振动惯性。In this embodiment, the mounting plate 1d, the screen teeth 2d and the pressing plate 5d are all made of aluminum alloy material, so as to reduce the weight of the entire screening system, thereby reducing the vibration inertia.
脱粒滚筒下方设置用于导引作物籽粒下滑的前物料板2f,前物料板2f一端固定在前端的机架1,且板面自机架1前端向机架1尾部向下倾斜设置。前物料板2f的另一端位于振动筛H上方,并位于振动筛H在水平面上的正投影内。A front material plate 2f is arranged below the threshing drum for guiding crop grains to slide down. One end of the front material plate 2f is fixed to the frame 1 at the front end, and the plate surface is inclined downward from the front end of the frame 1 to the rear of the frame 1. The other end of the front material plate 2f is located above the vibrating screen H, and is located in the orthographic projection of the vibrating screen H on the horizontal plane.
如图20所示,前密封结构包括密封件、第一遮挡件6f和第二遮挡件7f。密封件固定在前物料板2f与前物料板2f下方的风机壳体3f之间,密封件的宽度不小于前物料板2f与风机壳体3f之间的振动筛H的筛面宽度,且位于密封件宽度方向上相对的两侧边与机架1的左右侧壁分别对应并间隙设置。本实施例中,密封件采用密封板1f,密封板1f上端翻边设置,翻边通过螺栓固定在前物料板2f的下表面上,密封板1f的下端通过螺栓固定在风机壳体3f的翻边上,密封板1f两侧边与机架1的左右侧壁之间的间隙通过密封胶填充密封固定。As shown in FIG. 20 , the front sealing structure includes a sealing member, a first shutter 6f and a second shutter 7f. The seal is fixed between the front material plate 2f and the fan casing 3f below the front material plate 2f, and the width of the seal is not less than the screen surface width of the vibrating screen H between the front material plate 2f and the fan casing 3f, The opposite sides of the sealing member in the width direction are corresponding to the left and right side walls of the frame 1 respectively and are arranged with a gap. In this embodiment, the sealing member is a sealing plate 1f, the upper end of the sealing plate 1f is flanged, the flange is fixed on the lower surface of the front material plate 2f by bolts, and the lower end of the sealing plate 1f is fixed on the fan casing 3f by bolts. On the flanging, the gaps between the two sides of the sealing plate 1f and the left and right side walls of the rack 1 are filled and sealed with sealant.
本实施例中,如图20或图21所示,密封板1f呈一段折弯设置,靠近前物料板2f的一段竖直设置,靠近风机壳体3f的一段倾斜设置,与风机壳体3f外壁面形成坡面,便于导引从振动筛H漏出的作物籽粒。如图20所示,位于密封板1f的竖直段开设至少一个观察口,本实施例中,观察口开设两个,每个观察口上通过蝶形螺母8f固定可视件4f,用于观察振动筛H签不到作物堆积情况。可视件4f可以为透明的亚克力板或者玻璃板,优选亚克力板,重量轻且不易破碎。In this embodiment, as shown in FIG. 20 or FIG. 21 , the sealing plate 1f is arranged in a bent section. 3f The outer wall surface forms a slope, which is convenient for guiding the crop grains leaking from the vibrating screen H. As shown in FIG. 20 , at least one observation port is provided in the vertical section of the sealing plate 1f. In this embodiment, two observation ports are provided, and each observation port is fixed by a wing nut 8f to a visual member 4f for observing vibration. Sieve H cannot sign the crop accumulation situation. The visual element 4f can be a transparent acrylic plate or a glass plate, preferably an acrylic plate, which is light in weight and not easily broken.
通过密封板1f将位于上方的前物料板2f、位于下方的风机壳体3f以及机架1左右侧壁围成的连通振动筛H的开口封堵住,作物籽粒受密封板1f的阻挡沿风机壳体3f落回到振动筛H下方的籽粒收集区,以避免作物籽粒从该开口中飞出掉落至地上,造成浪费。The front material plate 2f located above, the fan housing 3f located below, and the opening connected to the vibrating screen H surrounded by the left and right side walls of the frame 1 are blocked by the sealing plate 1f, and the crop grains are blocked by the sealing plate 1f. The fan housing 3f falls back to the grain collection area below the vibrating screen H to prevent crop grains from flying out of the opening and falling to the ground, causing waste.
进一步地,为防止作物籽粒在风机壳体3f与密封板1f之间出现堆积,如图21所示,还设置第一遮挡件6f,第一遮挡件6f一端固定在前物料板2f上位于振动筛H上方的一端,第一遮挡件6f另一端固定在振动筛H的位于最前端的筛前板5f上,第一遮挡件6f与振动筛H的筛面呈一定夹角设置。第一遮挡件6f的宽度不小于振动筛H的筛面宽度,且第一遮挡件6f为柔性件,第一遮挡件6f两端固定后仍具有供振动筛H往复振动的伸展余量,以避免阻碍振动筛H运动。Further, in order to prevent the accumulation of crop grains between the fan housing 3f and the sealing plate 1f, as shown in FIG. 21, a first shutter 6f is also provided, and one end of the first shutter 6f is fixed on the front material plate One end above the vibrating screen H, the other end of the first shutter 6f is fixed on the screen front plate 5f at the front end of the vibrating screen H, and the first shutter 6f and the screen surface of the vibrating screen H are arranged at a certain angle. The width of the first shielding member 6f is not less than the screen surface width of the vibrating screen H, and the first shielding member 6f is a flexible member. Avoid obstructing the motion of the shaker H.
如图21所示,前物料板2f上位于第一遮挡件6f的一端还固定第二遮挡件7f,第二遮挡件7f另一端为自由端,自然下垂至振动筛H筛面上,通过前后设置的两个遮挡件进行双层隔挡。As shown in Figure 21, the end of the front material plate 2f located at the first shutter 6f is also fixed with a second shutter 7f, and the other end of the second shutter 7f is a free end, which naturally hangs down to the screen surface of the vibrating screen H, and passes through the front and rear. The two shutters are provided for double-layer partition.
本实施例中,第一遮挡件6f和第二遮挡件7f均为帆布。In this embodiment, both the first shutter 6f and the second shutter 7f are canvas.
如图22所示,籽粒分隔结构包括隔离件和前挡帘3e。如图15所示,隔离件设置在籽粒收集区M和杂余收集区N之间,并固定在振动筛的壳体上。隔离件的宽度与籽粒收集区M和杂余收集区N的宽度相同。As shown in FIG. 22, the grain dividing structure includes a spacer and a front curtain 3e. As shown in FIG. 15 , the spacer is arranged between the grain collection area M and the miscellaneous waste collection area N, and is fixed on the shell of the vibrating screen. The width of the spacers is the same as the width of the grain collection area M and the trash collection area N.
本实施例中,如图22所示,隔离件包括分隔板1e和设置在分隔板1e两侧的连接板2e,连接板2e的宽度与分隔板1e的宽度一致,连接板2e和分隔板1e呈匚形结构布置。连接板2e一端固定在分隔板1e上,另一端固定在振动筛的壳体上。分隔板1e的板面由籽粒收集区M向上倾斜延伸至杂余收集区N上方。分隔板1e的两侧板面形成隔离面,前挡帘3e与分隔板1e的板面同向延伸,一端固定在分隔板1e上,另一端搭设在籽粒收集区M内的籽粒底壳5e上,以遮挡分隔板1e与籽粒底壳5e之间形成的连通籽粒收集区M和杂余收集区N的开口,使得风机吹风沿前挡帘3e和分隔板1e行进并从分隔板1e上端与下筛8d之间形成的开口吹出,避免回风裹挟杂余进入籽粒收集区M,污染粮仓的籽粒,同时还能增大吹向下筛8d末端的风量,提高风选的效果。In this embodiment, as shown in FIG. 22, the spacer includes a dividing plate 1e and connecting plates 2e arranged on both sides of the dividing plate 1e. The width of the connecting plate 2e is the same as the width of the dividing plate 1e. The connecting plates 2e and The partition plates 1e are arranged in an indented structure. One end of the connecting plate 2e is fixed on the separating plate 1e, and the other end is fixed on the shell of the vibrating screen. The plate surface of the partition plate 1e extends upwards from the grain collection area M to the top of the miscellaneous waste collection area N. The two sides of the partition plate 1e form isolation surfaces, the front curtain 3e and the plate surface of the partition plate 1e extend in the same direction, one end is fixed on the partition plate 1e, and the other end is placed on the grain bottom in the grain collection area M On the shell 5e, to block the openings formed between the partition plate 1e and the grain bottom shell 5e to communicate with the grain collection area M and the miscellaneous waste collection area N, so that the fan blows along the front curtain 3e and the partition plate 1e and travels from the separation plate 1e. The opening formed between the upper end of the partition 1e and the lower sieve 8d is blown out, so as to prevent the return air from entering the grain collection area M with impurities, polluting the grains of the granary, and at the same time, it can increase the air volume blown at the end of the lower sieve 8d, and improve the effect of air selection. .
前挡帘3e为胶皮挡帘或帆布挡帘,本实施例中,前挡帘3e采用胶皮挡帘,如图22或图15所示,胶皮挡帘部分搭设在籽粒底壳5e上,沿籽粒底壳5e的表面自然下垂,胶皮材质的挡帘与籽粒底壳5e面面接触具有一定的粘附力,能够更好的避免挡帘被风 机吹起。The front curtain 3e is a rubber curtain or a canvas curtain. In this embodiment, the front curtain 3e adopts a rubber curtain. As shown in FIG. 22 or FIG. 15 , the rubber curtain is partially erected on the seed bottom shell 5e, along the grains. The surface of the bottom shell 5e sags naturally, and the rubber-covered curtain has a certain adhesive force in surface-to-surface contact with the seed bottom shell 5e, which can better prevent the curtain from being blown up by the fan.
如图22所示,在杂余收集区N还设置了后挡帘4e,后挡帘4e一端固定在分隔板1e上,另一端搭设在杂余收集区N内的杂余底壳6e上,进一步避免回风将前挡帘3e掀起,导致杂余进入籽粒收集区M。后挡帘4e的宽度小于其在分隔板1e上的固定点到杂余收集区N内的绞龙的直线距离,避免在绞龙转动时缠绕后挡帘4e导致故障。同样地,后挡帘4e为胶皮挡帘或帆布挡帘,本实施例中,后挡帘4e采用胶皮挡帘,如图22或图15所示,胶皮挡帘部分搭设在杂余底壳6e上,沿杂余底壳6e的表面自然下垂,胶皮材质的挡帘与杂余底壳6e面面接触具有一定的粘附力,能够更好的避免挡帘被沿杂余底壳6e内壁面回旋的回风吹起。As shown in FIG. 22 , a rear curtain 4e is also provided in the waste collection area N. One end of the rear curtain 4e is fixed on the partition plate 1e, and the other end is placed on the waste bottom shell 6e in the waste collection area N. , to further prevent the front curtain 3e from being lifted by the return air, causing the miscellaneous residues to enter the grain collection area M. The width of the rear curtain 4e is smaller than the straight-line distance from its fixed point on the partition plate 1e to the auger in the miscellaneous waste collection area N, so as to avoid the entanglement of the rear curtain 4e when the auger rotates and cause failure. Similarly, the rear curtain 4e is a rubber curtain or a canvas curtain. In this embodiment, the rear curtain 4e adopts a rubber curtain. As shown in FIG. 22 or FIG. 15 , the rubber curtain is partially installed on the miscellaneous bottom shell 6e On the upper side, it sags naturally along the surface of the residual bottom shell 6e, and the rubber curtain is in contact with the residual bottom shell 6e surface-to-surface with a certain adhesive force, which can better prevent the curtain from being pulled along the inner wall of the residual bottom shell 6e. The whirling wind blew.
分隔板1e、前挡帘3e和后挡帘4e形成人字形隔离结构架设在籽粒收集区M和杂余收集区N之间,将籽粒收集区M和杂余收集区N充分隔离,避免交叉污染,保证入仓籽粒的洁净度。The partition plate 1e, the front curtain 3e and the rear curtain 4e form a herringbone isolation structure and are erected between the grain collection area M and the miscellaneous waste collection area N, and the grain collection area M and the miscellaneous waste collection area N are fully isolated to avoid crossing. pollution, to ensure the cleanliness of the grains in the warehouse.
如图23所示,分隔板1e原理籽粒收集区M的一端朝向杂余收集区N内设置翻边11e,翻边11e与分隔板1e的板面之间的夹角为钝角。翻边11e的设置适于导引沿杂余底壳6e内壁面以及后挡帘4e行进的回旋风,并阻挡回旋风中裹挟的作物杂余由分隔板1e与下筛8d之间的开口进入籽粒收集区M。As shown in FIG. 23 , one end of the grain collecting area M of the partition plate 1e is provided with a flange 11e facing the miscellaneous waste collecting area N, and the angle between the flange 11e and the surface of the partition plate 1e is an obtuse angle. The setting of the flange 11e is suitable for guiding the cyclone wind traveling along the inner wall surface of the residual bottom shell 6e and the rear curtain 4e, and blocking the crop debris entrained in the cyclone from the opening between the partition plate 1e and the lower screen 8d. Enter the grain collection area M.
作为本实施例的可替换的实施方式,可以不设置后挡帘4e,仅设置前挡帘3e。As an alternative implementation of this embodiment, the rear curtain 4e may not be provided, and only the front curtain 3e may be provided.
如图24所示,驱动结构包括两个轴承座2g、传动轴3g、两个偏心轴承4g和驱动轮5g。收割机的机架由竖向设置的多个支撑梁12b以及架设在支撑梁12b之间的装配梁组成,相邻梁之间安装机架壳体,壳体内形成安装腔,振动筛H安装在该安装腔内。As shown in FIG. 24, the driving structure includes two bearing seats 2g, a transmission shaft 3g, two eccentric bearings 4g and a driving wheel 5g. The frame of the harvester is composed of a plurality of vertically arranged support beams 12b and an assembly beam erected between the support beams 12b. The frame shell is installed between the adjacent beams, and an installation cavity is formed in the shell, and the vibrating screen H is installed in the inside the installation cavity.
如图24所示,两个轴承座2g分别对应固定在机架尾端对称的两个支撑梁12b的侧壁面上,任一轴承座2g内安装外球面轴承,传动轴3g两端分别固定在外球面轴承内。两个偏心轴承4g呈镜像分别固定在传动轴3g两端,振动筛H一端固定在两个偏心轴承4g上,另一端通过往复导向结构设置在机架上,驱动轮5g固定在传动轴3g的一端,适于受收割机的驱动器驱动并带动传动轴3g转动。将轴承座2g直接固定在机架的支撑梁12b上,避免过渡连接,并通过机架直接承受振动筛H的重力及其往复运动的惯性作用力,使得振动筛H的振动更稳定。As shown in FIG. 24 , two bearing seats 2g are respectively fixed on the side walls of two symmetrical support beams 12b at the rear end of the frame. An outer spherical bearing is installed in any bearing seat 2g, and both ends of the transmission shaft 3g are respectively fixed on the outer side. in spherical bearings. The two eccentric bearings 4g are respectively fixed on both ends of the transmission shaft 3g in a mirror image, one end of the vibrating screen H is fixed on the two eccentric bearings 4g, the other end is set on the frame through the reciprocating guide structure, and the driving wheel 5g is fixed on the transmission shaft 3g. One end is adapted to be driven by the driver of the harvester and drive the transmission shaft 3g to rotate. The bearing seat 2g is directly fixed on the support beam 12b of the frame to avoid transitional connection, and directly bear the gravity of the vibrating screen H and the inertial force of its reciprocating motion through the frame, so that the vibration of the vibrating screen H is more stable.
往复导向结构包括两个轨道轴承61g和与两个轨道轴承61g对应的振动轨道62g,如图26所示,轨道轴承61g对称固定在振动筛H两侧且远离传动轴3g的一端,两个振 动轨道62g对称设置在振动筛H两侧的机架上,如图27所示,振动轨道62g由一块底板和相对设置在底板上的侧板组成,两个侧板之间形成导向通道,振动轨道62g的导引方向与水平面呈夹角设置,轨道轴承61g滑动设置在振动轨道62g内,The reciprocating guide structure includes two orbital bearings 61g and a vibration orbit 62g corresponding to the two orbital bearings 61g. As shown in FIG. 26, the orbital bearings 61g are symmetrically fixed on both sides of the vibrating screen H and away from the end of the transmission shaft 3g. The rails 62g are symmetrically arranged on the racks on both sides of the vibrating screen H. As shown in Figure 27, the vibrating rails 62g are composed of a bottom plate and a side plate oppositely arranged on the bottom plate. A guide channel is formed between the two side plates. The guiding direction of 62g is arranged at an angle with the horizontal plane, and the track bearing 61g is slidably arranged in the vibration track 62g,
振动筛H和偏心轴承4g之间设置联动件7g,如图28所示,联动件7g包括环套71g和焊接固定在环套71g上的联动板72g,环套71g的一端开口翻边设置,翻边与环套71g壁面相垂直,环套71g套设并固定在偏心轴承4g上。联动板72g另一端固定在振动筛H的侧面筛体上。A linkage 7g is provided between the vibrating screen H and the eccentric bearing 4g. As shown in Figure 28, the linkage 7g includes a ring sleeve 71g and a linkage plate 72g welded and fixed on the ring sleeve 71g. One end of the ring sleeve 71g is open and flanged. The flange is perpendicular to the wall surface of the ring sleeve 71g, and the ring sleeve 71g is sleeved and fixed on the eccentric bearing 4g. The other end of the linkage plate 72g is fixed on the side screen body of the vibrating screen H.
如图24或图25所示,防护板9g固定在靠近驱动轮5g的支撑梁12b上,防护板9g的板面沿传动轴3g的径向延伸设置,本实施例中,防护板9g跨设在轴承座2g上,且与轴承座2g间隙设置。防护板9g的面积大于驱动轮5g的横截面积,以充分遮挡从振动筛H尾部筛出的作物秸秆等杂物,避免杂物进入机架一侧的驱动区域,造成缠绕或封堵,影响机器的正常运转。As shown in FIG. 24 or FIG. 25, the protective plate 9g is fixed on the support beam 12b close to the driving wheel 5g, and the plate surface of the protective plate 9g extends along the radial direction of the transmission shaft 3g. In this embodiment, the protective plate 9g is arranged across the On the bearing seat 2g, and the bearing seat 2g is provided with a gap. The area of the protective plate 9g is larger than the cross-sectional area of the driving wheel 5g, so as to fully block the crop straw and other debris screened out from the tail of the vibrating screen H, and prevent debris from entering the driving area on one side of the frame, causing entanglement or blocking, affecting normal operation of the machine.
再如图24或图25所示,驱动轮5g上可拆卸的安装配重块8g,远离防护板9g的传动轴3g的一端同样设置配重块8g,配种块可拆卸地固定在连接块上,连接块固定在传动轴3g上,传动轴3g两端的配种块呈非对称设置,在传动轴3g转动并带动振动筛H往复运动的过程中,通过非对称设置的配重块8g,避免振动筛H往复振动过于剧烈,保证振动筛H整体振动的平衡性。As shown in Fig. 24 or Fig. 25, the detachable installation counterweight 8g on the drive wheel 5g, the end of the transmission shaft 3g away from the protective plate 9g is also provided with counterweight 8g, and the breeding block is detachably fixed on the connecting block. , the connecting block is fixed on the transmission shaft 3g, and the breeding blocks at both ends of the transmission shaft 3g are arranged asymmetrically. During the rotation of the transmission shaft 3g and the reciprocating motion of the vibrating screen H, the asymmetrically arranged counterweights 8g are used to avoid vibration. The reciprocating vibration of the screen H is too violent to ensure the balance of the overall vibration of the vibrating screen H.
如图29所示,送风系统包括风机、送风通道、尾罩2j和阻流件3j。位于收割机下部的底壳与上部的脱粒系统之间形成送风通道,底壳包括依次连续设置的风机壳体3f、籽粒底壳5e、杂余底壳6e和振动筛的筛框1h,脱粒系统包括水平间隔排列的第一滚筒2a和第二滚筒3a。远离风机的脱粒系统的尾端,即第二滚筒3a靠近排放口5j一侧安装尾罩2j,尾罩2j与筛框1h之间形成排放口5j,尾罩2j与振动筛之间设置阻流件3j,以将送风朝向排放口5j导向。As shown in FIG. 29 , the air supply system includes a fan, an air supply channel, a tail cover 2j and a baffle 3j. An air supply channel is formed between the bottom shell located at the lower part of the harvester and the upper threshing system, and the bottom shell includes the fan shell 3f, the grain bottom shell 5e, the miscellaneous bottom shell 6e and the screen frame 1h of the vibrating screen, which are successively arranged in sequence. The threshing system includes a first drum 2a and a second drum 3a arranged at horizontal intervals. The tail end of the threshing system far from the fan, that is, the side of the second drum 3a close to the discharge port 5j, is installed with a tail cover 2j, a discharge port 5j is formed between the tail cover 2j and the screen frame 1h, and a flow resistance is set between the tail cover 2j and the vibrating screen 3j to direct the supply air toward the discharge port 5j.
在竖直方向上,排放口5j的高度高于出风口33f的高度,如图30所示,出风口33f朝向斜上方设置,风机壳体3f、籽粒底壳5e、杂余底壳6e和筛框1h自出风口33f一侧朝向排放口5j倾斜并逐渐增高设置,风机壳体3f的两端分别开设与外界连通的第一进风口31f,风机壳体3f中间与出风口33f相对的侧壁上沿其周向开设第二进风口32f,通过风机壳体3f上均匀分布的三处进风口供风,使得风机内风量均匀稳定。出风口33f朝向排放口5j逐渐增高设置以提高流通性,并且在尾罩2j上安装阻流件3j将送风朝 向排放口5j导向,避免回风进入脱粒系统和筛选系统,影响作物洁净度。送风系统结构紧凑稳定,风量充足,无回风影响,大大提高风选效率。In the vertical direction, the height of the discharge port 5j is higher than the height of the air outlet 33f. As shown in FIG. 30 , the air outlet 33f is disposed obliquely upward. The screen frame 1h is inclined from the side of the air outlet 33f toward the discharge port 5j and is gradually increased. The two ends of the fan casing 3f are respectively provided with first air inlets 31f that communicate with the outside world, and the middle of the fan casing 3f is opposite to the air outlet 33f. The side wall of the fan is provided with a second air inlet 32f along its circumferential direction, and air is supplied through three air inlets evenly distributed on the fan casing 3f, so that the air volume in the fan is uniform and stable. The air outlet 33f is gradually increased toward the discharge port 5j to improve the flowability, and the baffle 3j is installed on the tail cover 2j to guide the supply air toward the discharge port 5j, so as to prevent the return air from entering the threshing system and the screening system and affecting the cleanliness of crops. The air supply system has a compact and stable structure, sufficient air volume, and no return air effect, which greatly improves the air selection efficiency.
如图30所示,出风口33f内在竖直方向上间隔设置两个导风件,将出风口33f间隔形成三个出风支路。本实施例中,导风件为板状结构,分别为位于上方的上导风板41j和位于下方的下导风板42j。两个导风件分别可翻转地安装在机架1上,并适于各自翻转以改变三个所述出风支路的出风方向和出风面积。例如,两个导风件的两端分别通过两个螺栓固定在机架1的两个固定点(图中未示出)上,其中一个固定点为具有弧度的腰形孔,导风件可以绕另一固定点摆动角度,摆动到合适位置时,将导风件锁止在腰型孔内。也可以是每个固定点对应一个条形孔,两个固定点固定的位置不同,以实现导风件与水平面所呈角度的调节,该类翻转调节为常规结构,在此不再赘述。As shown in FIG. 30 , two air guides are arranged in the air outlet 33f at intervals in the vertical direction, and the air outlet 33f is spaced to form three air outlet branches. In this embodiment, the air guide member is a plate-like structure, which is an upper air guide plate 41j located above and a lower air guide plate 42j located below. The two air guides are respectively mounted on the rack 1 in a rotatable manner, and are adapted to be respectively turned over to change the air outlet direction and air outlet area of the three air outlet branches. For example, the two ends of the two air guides are respectively fixed on two fixing points (not shown in the figure) of the frame 1 by two bolts, one of which is a waist-shaped hole with an arc, and the air guides can be Swing the angle around another fixed point, and lock the air guide in the waist-shaped hole when it swings to a suitable position. It is also possible that each fixed point corresponds to a strip hole, and the fixed positions of the two fixed points are different, so as to realize the adjustment of the angle between the air guide and the horizontal plane.
本实施例中,如图29所示,尾罩2j呈折弯设置,尾罩2j与第二滚筒3a之间设置后封板1j,后封板1j水平设置,尾罩2j铰接设置在后封板1j上,适于向上翻转打开。尾罩2j与下方筛框1h之间形成空腔,阻流件3j设置在该空腔内。如图31所示,阻流件3j包括水平固定在第二滚筒3a靠近排放口5j一侧的脱粒封板31j,脱粒封板31j平行与上方的后封板1j设置,以及设置在脱粒封板31j与尾罩2j末端之间的尾罩封板32j,脱粒封板31j和尾罩封板32j的下表面形成导风面,避免风机吹出的风经筛框1h表面上扬后进入尾罩2j与筛框1h之间的空腔,并沿空墙壁回转进入脱粒系统或筛选系统,影响作物洁净度和风选的效率。本实施例中,尾罩封板32j呈相互铰接的两段板面设置,且尾罩封板32j与脱粒封板31j铰接设置,以便于尾罩2j向上打开时能够同时带动尾罩封板32j向上转动,避免在尾罩2j向上翻转打开时需要先拆卸尾罩封板32j,导致操作繁琐,影响效率。In this embodiment, as shown in FIG. 29 , the tail cover 2j is bent and arranged, a rear sealing plate 1j is arranged between the tail cover 2j and the second drum 3a, the rear sealing plate 1j is horizontally arranged, and the tail cover 2j is hingedly arranged on the rear sealing plate 1j. On the plate 1j, it is suitable for flipping up and opening. A cavity is formed between the tail cover 2j and the lower screen frame 1h, and the flow blocking member 3j is arranged in the cavity. As shown in FIG. 31, the baffle 3j includes a threshing sealing plate 31j horizontally fixed on the side of the second drum 3a close to the discharge port 5j, the threshing sealing plate 31j is arranged parallel to the upper rear sealing plate 1j, and the threshing sealing plate 31j is arranged on the threshing sealing plate The tail cover sealing plate 32j between 31j and the end of the tail cover 2j, the lower surface of the threshing sealing plate 31j and the tail cover sealing plate 32j form a wind guide surface, so as to prevent the wind blown by the fan from rising through the surface of the screen frame 1h and then entering the tail cover 2j and the tail cover. The cavity between the screen frames 1h, and rotates along the empty wall into the threshing system or screening system, which affects the cleanliness of crops and the efficiency of wind selection. In this embodiment, the tail cowl sealing plate 32j is provided in two sections hinged to each other, and the tail cowl sealing plate 32j and the threshing sealing plate 31j are hingedly arranged, so that the tail cowl sealing plate 32j can be simultaneously driven when the tail cowl 2j is opened upwards. Rotate upward to avoid the need to disassemble the tail cover sealing plate 32j first when the tail cover 2j is flipped upward and opened, which leads to complicated operation and affects the efficiency.
如图32和图33所示,风机包括风机壳体3f、风扇结构以及风机驱动。As shown in FIGS. 32 and 33 , the fan includes a fan casing 3f, a fan structure, and a fan drive.
风扇结构安装在风机壳体3f的圆柱型安装腔内,风机壳体3f轴向方向的两端分别开设与外界连通的第一进风口31f。第一进风口31f为圆形进风口,与圆柱型安装腔的横截面同心设置。风机壳体3f的侧壁上沿其轴向开设出风口33f,出风口33f的宽度与安装腔的宽度相同。出风口33f上可以安装导风结构,以便于引导出风朝向设定的方向吹送。The fan structure is installed in the cylindrical installation cavity of the fan casing 3f, and the two ends of the fan casing 3f in the axial direction are respectively provided with first air inlets 31f which communicate with the outside world. The first air inlet 31f is a circular air inlet and is arranged concentrically with the cross section of the cylindrical installation cavity. An air outlet 33f is provided on the side wall of the fan housing 3f along its axial direction, and the width of the air outlet 33f is the same as that of the installation cavity. An air guide structure can be installed on the air outlet 33f, so as to guide the air to blow in a set direction.
如图32所示,风机壳体3f上与出风口33f相对的侧壁上沿风机壳体3f的周向开设第二进风口32f。第二进风口32f在水平面上的投影为方形。在风机壳体3f的轴向上,第二进风口32f位于风机壳体3f的中间位置。本实施例中,第二进风口32f位于出风 口33f斜上方的风机壳体3f上。在壳体中间开设第二进风口32f,配合风机壳体3f两端的第一进风口31f,形成均匀分布在风机壳体3f上的三处进风口,提供足够的进风量同时使得进风更均匀。As shown in FIG. 32 , a second air inlet 32f is formed on the side wall of the fan casing 3f opposite to the air outlet 33f along the circumferential direction of the fan casing 3f. The projection of the second air inlet 32f on the horizontal plane is a square. In the axial direction of the fan casing 3f, the second air inlet 32f is located at the middle position of the fan casing 3f. In this embodiment, the second air inlet 32f is located on the fan housing 3f obliquely above the air outlet 33f. A second air inlet 32f is opened in the middle of the casing, and cooperates with the first air inlets 31f at both ends of the fan casing 3f to form three air inlets evenly distributed on the fan casing 3f, providing sufficient air intake volume and making the air intake more even.
如图33所示,两侧的每个第一进风口31f上均设置挡风件,本实施例中,挡风件为板状结构,且每个第一进风口31f上对应设置两个挡风件,如图33所示,两个挡风件分别为设置在靠近出风口33f一侧并位于第一进风口31f上半部的第一挡风板51i,和设置在远离出风口33f一侧并位于第一进风口31f下半部的第二挡风板52i。本实施例中,机架1的壳体上对应第一进风口31f开设与外界连通的连通口,连通口的大小与第一进风口31f的大小相同,风机壳体3f两端抵靠在机架1的壳体上,且第一进风口31f与连通口正对,第一挡风板51i和第二挡风板52i上分别开设条形孔,对应的风机壳体3f和机架1上开设配合孔,第一挡风板51i上的条形孔水平设置,以便于第一挡风板51i横向滑动并局部遮挡第一进风口31f的上半部。第二挡风板52i上的条形孔竖直设置,以便于第二挡风板52i竖向滑动并局部遮挡第一进风口31f的下半部,通过挡风件的遮挡,以调节第一进风口31f的进风面积,在不同的工况条件下,改变进风量,使其适用范围更广。As shown in FIG. 33 , each first air inlet 31f on both sides is provided with a wind shield. In this embodiment, the wind shield is a plate-like structure, and each first air inlet 31f is correspondingly provided with two shields. As shown in FIG. 33, the two wind shields are respectively a first wind shield 51i disposed on the side close to the air outlet 33f and located in the upper half of the first air inlet 31f, and a first wind shield 51i disposed on a side away from the air outlet 33f. The second wind deflector 52i on the side and located at the lower half of the first air inlet 31f. In this embodiment, the casing of the rack 1 is provided with a communication port corresponding to the first air inlet 31f to communicate with the outside world. The size of the communication port is the same as that of the first air inlet 31f. On the shell of the rack 1, and the first air inlet 31f is directly opposite to the communication port, the first air baffle 51i and the second air baffle 52i are respectively provided with strip holes, and the corresponding fan casing 3f and the rack 1 is provided with matching holes, and the strip-shaped holes on the first wind deflector 51i are arranged horizontally, so that the first wind deflector 51i can slide laterally and partially block the upper half of the first air inlet 31f. The strip holes on the second wind deflector 52i are arranged vertically, so that the second wind deflector 52i can slide vertically and partially block the lower half of the first air inlet 31f. The air intake area of the air inlet 31f changes the air intake volume under different working conditions to make it applicable to a wider range.
如图36所示,风扇结构包括风扇轴1i、若干支撑单元和多个扇叶2i。如图33所示,风扇轴1i两端伸出第一进风口31f,并可转动地固定在位于机架1上的轴承座内。且风扇轴1i的其中一端安装驱动带轮,用于连接传动轴,提供风扇结构旋转的驱动力,本实施例中,风扇驱动采用皮带传动。As shown in FIG. 36, the fan structure includes a fan shaft 1i, several support units and a plurality of fan blades 2i. As shown in FIG. 33 , both ends of the fan shaft 1i protrude from the first air inlet 31f, and are rotatably fixed in the bearing seat on the frame 1 . And one end of the fan shaft 1i is installed with a driving pulley, which is used to connect the transmission shaft and provide the driving force for the rotation of the fan structure. In this embodiment, the fan is driven by a belt drive.
如图36所示,支撑单元均匀间隔固定在风扇轴1i上,扇叶2i固定在支撑单元上,如图34所示,每个支撑单元包括多个扇叶支架3i,沿风扇轴1i的周向顺序栓接固定并锁止在风扇轴1i上,扇叶2i分别栓接固定在扇叶支架3i上。As shown in FIG. 36, the support units are fixed on the fan shaft 1i at regular intervals, and the fan blades 2i are fixed on the support unit. As shown in FIG. 34, each support unit includes a plurality of fan blade brackets 3i, along the circumference of the fan shaft 1i The fan blades 2i are bolted and fixed to the fan blade brackets 3i respectively.
本实施例中,扇叶支架3i为板状结构,扇叶支架3i折弯形成固定段32i和安装段31i,同一支撑单元中,其一扇叶支架3i的固定段32i栓接固定在另一扇叶支架3i的安装段31i上,多个扇叶支架3i依次首尾相接,在风扇轴1i的周向围成多边形,且该多边形外切于风扇轴1i横截面的圆。通过栓接的方式将多个扇叶支架3i围绕风扇轴1i固定,结构简单稳定,零部件拆卸方便快捷,易于更换。In this embodiment, the fan blade bracket 3i is a plate-like structure, and the fan blade bracket 3i is bent to form a fixed section 32i and an installation section 31i. In the same support unit, the fixed section 32i of one fan blade bracket 3i is bolted and fixed to the other. On the installation section 31i of the fan blade bracket 3i, a plurality of fan blade brackets 3i are connected end to end in sequence, forming a polygon around the fan shaft 1i, and the polygon circumscribes the circle of the cross section of the fan shaft 1i. The plurality of fan blade brackets 3i are fixed around the fan shaft 1i by means of bolting, the structure is simple and stable, and the parts are easily and quickly disassembled and replaced.
任一支撑单元中所有扇叶支架3i围成正多边形,固定段32i与安装段31i之间形成的夹角α与正多边形的内角β互补。如图34或图36所示,本实施例中,任一支撑单元中设置四个扇叶支架3i,每个扇叶支架3i中的固定段32i和安装段31i呈直角设置, 共同围成外接于风扇轴1i的截面圆的正方形。All fan blade supports 3i in any supporting unit form a regular polygon, and the included angle α formed between the fixed segment 32i and the mounting segment 31i is complementary to the interior angle β of the regular polygon. As shown in FIG. 34 or FIG. 36 , in this embodiment, four fan blade brackets 3i are arranged in any supporting unit, and the fixed section 32i and the installation section 31i in each fan blade bracket 3i are arranged at right angles, and together they enclose an outer circumference. The cross-sectional circle of the fan shaft 1i is a square.
本实施例中,如图35所示,任一支撑单元对应的风扇轴1i上开设一个平口槽11i,平口槽11i内焊接加强板4i,加强板4i的厚度与平口槽11i的槽深尺寸相同,即加强板4i的上表面与风扇轴1i横截面的圆呈相切状态,同时加强板4i沿风扇轴1i径向的宽度不大于风扇轴1i的直径,即避免大于扇叶支架3i围成的正方形的边长,导致无法装配。本实施例中,加强板4i的宽度与平口槽11i的宽度尺寸相同。通过平口槽11i的限位,进一步避免了由于扇叶支架3i固定在风扇轴1i上的夹持力较小造成扇叶支架3i与风扇轴1i之间产生相对滑动。In this embodiment, as shown in FIG. 35 , a flat groove 11i is formed on the fan shaft 1i corresponding to any support unit, and a reinforcing plate 4i is welded in the flat groove 11i, and the thickness of the reinforcing plate 4i is the same as the groove depth of the flat groove 11i , that is, the upper surface of the reinforcing plate 4i is in a tangent state with the circle of the cross section of the fan shaft 1i, and the width of the reinforcing plate 4i along the radial direction of the fan shaft 1i is not greater than the diameter of the fan shaft 1i, that is, it is avoided to be larger than the fan blade bracket 3i. The side length of the square makes it impossible to assemble. In this embodiment, the width of the reinforcing plate 4i is the same as the width of the flat groove 11i. The position of the flat groove 11i further avoids relative sliding between the fan blade bracket 3i and the fan shaft 1i due to the small clamping force of the fan blade bracket 3i fixed on the fan shaft 1i.
如图36所示,本实施例中,风扇轴1i上依次间隔设置四个支撑单元,位于左侧的两个支撑单元上设置四片扇叶2i,扇叶2i为片状结构,每片扇叶2i跨接两个支撑单元并栓接固定在两个扇叶支架3i的安装段31i上。位于右侧的两个支撑单元上的扇叶2i设置与左侧相同,具体结构在此不再赘述。左右两侧扇叶2i形成并列的两组风扇结构,两组风扇结构之间能够提供更多的进风通道,使得风扇送风面积大且送风均匀。As shown in FIG. 36 , in this embodiment, four supporting units are arranged on the fan shaft 1i at intervals in sequence, and four fan blades 2i are provided on the two supporting units on the left side. The fan blades 2i are sheet-like structures. The blade 2i spans the two support units and is bolted to the mounting sections 31i of the two blade brackets 3i. The fan blades 2i on the two supporting units on the right are the same as those on the left, and the specific structures are not repeated here. The fan blades 2i on the left and right sides form two parallel fan structures, and more air inlet channels can be provided between the two fan structures, so that the fan has a large air supply area and uniform air supply.
作为实施例1的可替换的实施方式,在风扇轴1i上可以开设多个平口槽11i,且平口槽11i与扇叶支架3i一一对应设置,扇叶支架3i直接对应嵌设在平口槽11i内,并依次首尾栓接,锁止在风扇轴1i上。As an alternative implementation of Embodiment 1, a plurality of flat grooves 11i may be opened on the fan shaft 1i, and the flat grooves 11i are provided in a one-to-one correspondence with the fan blade brackets 3i, and the fan blade brackets 3i are directly embedded in the flat grooves 11i. Inside, and bolted end to end in turn, locked on the fan shaft 1i.
如图37所示,清选传动系统包括与发动机传动连接的输出带轮1s,输出带轮1s分三路传动输出,三路传动分布在机架1的同侧壁面上。As shown in Figure 37, the cleaning transmission system includes an output pulley 1s connected to the engine drive. The output pulley 1s is divided into three transmission lines, and the three transmission lines are distributed on the same side wall of the frame 1.
本实施例中,中间传动轴10s可转动地设置在机架1前端的两个轴承座内,其一端固定输入带轮11s,输入带轮11s通过主离合皮带与机架1上的发动机(图中未示出)传动连接,另一端固定输出带轮1s,用于传动连接收割机其他动力机构,其他动力机构包括脱粒机构、切碎机构、风选机构、籽粒入仓机构、杂余复脱机构以及筛选机构等。输出带轮1s为多槽带轮,输出带轮1s可以由多个多槽带轮共同组成,并同时固定在中间传动轴10s的一端,适于随中间传动轴10s转动。本实施例中,输出带轮1s与其他动力机构中的带轮之间均采用三角带传动连接,当然也可以采用链条,但链条传动平稳性不如三角带,其次是,脱粒滚筒堵塞,造成滚筒盖等部件被涨裂破坏时,链条都可能没断,仍在继续传输动力,容易造成部件损坏。而三角带传动时,出现上述情况时,三角带会出现打滑、烧带等现象,影响正常作业,以便于即使提醒用户进行停机清理和维修更换,不会造成其他部件损坏,因此优选采用三角带传动。In this embodiment, the intermediate transmission shaft 10s is rotatably arranged in the two bearing seats at the front end of the frame 1, and one end of the intermediate transmission shaft 10s is fixed with the input pulley 11s, and the input pulley 11s passes through the main clutch belt and the engine on the frame 1 (Fig. Not shown) drive connection, the other end is fixed with output pulley 1s, used to drive and connect other power mechanisms of the harvester, other power mechanisms include threshing mechanism, shredding mechanism, wind sorting mechanism, grain storage mechanism, and complex removal. agencies and screening agencies. The output pulley 1s is a multi-groove pulley, and the output pulley 1s can be composed of multiple multi-groove pulleys, and is fixed at one end of the intermediate transmission shaft 10s at the same time, and is suitable for rotating with the intermediate transmission shaft 10s. In this embodiment, the output pulley 1s and the pulleys in other power mechanisms are connected by a V-belt drive. Of course, a chain can also be used, but the chain drive is not as stable as a V-belt. Secondly, the threshing drum is blocked, causing the drum When the cover and other components are damaged by rupture, the chain may not be broken, and the power will continue to be transmitted, which may easily cause damage to the components. When the V-belt is driven, when the above situation occurs, the V-belt will slip and burn, which will affect the normal operation, so that even if the user is reminded to stop for cleaning and maintenance, other parts will not be damaged. Therefore, the V-belt is preferred. transmission.
如图37所示,第一路传动包括输出带轮1s、第一脱粒带轮2s和第二脱粒带轮3s。 输出带轮1s与第一脱粒带轮2s之间采用三根C型三角带传动连接,使三角带整体横截面增大,提高传递功率。第一脱粒带轮2s与第二脱粒带轮3s之间采用2HB联组带传动连接。联组带能与带轮很好贴合,受力均匀,且传动稳定性和耐冲击性好,以适应脱粒滚筒高强度的工作环境。As shown in FIG. 37 , the first transmission includes an output pulley 1s, a first threshing pulley 2s, and a second threshing pulley 3s. Three C-shaped V-belts are used for transmission connection between the output pulley 1s and the first threshing pulley 2s, so that the overall cross-section of the V-belt increases and the transmission power is improved. The first threshing pulley 2s and the second threshing pulley 3s are connected by a 2HB linked belt drive. The combined belt can fit well with the pulley, the force is uniform, and the transmission stability and impact resistance are good, so as to adapt to the high-strength working environment of the threshing drum.
第二路传动包括输出带轮1s和切碎器带轮4s。切碎器一般设置在机架1的尾端,与输出带轮1s之间的跨距较大,因此,在输出带轮1s与切碎器带轮4s之间的机架1上固定第一过渡轮71s,分成两级传动。第一过渡轮71s通过安装框可转动地设置在机架1上,并位于输出带轮1s与切碎器带轮4s的连线上。第一过渡轮71s采用多槽带轮。输出带轮1s与第一过渡轮71s之间传动连接,第一过渡轮71s与切碎器带轮4s之间传动连接。The second transmission includes output pulley 1s and chopper pulley 4s. The chopper is generally arranged at the rear end of the rack 1, and the span between the output pulley 1s and the output pulley 1s is relatively large. Therefore, the first The transition wheel 71s is divided into two-stage transmission. The first transition pulley 71s is rotatably disposed on the frame 1 through the mounting frame, and is located on the connection line between the output pulley 1s and the chopper pulley 4s. The first transition pulley 71s adopts a multi-groove pulley. The output pulley 1s is in a driving connection with the first transition pulley 71s, and the first transition pulley 71s is in a transmission connection with the chopper pulley 4s.
第三路传动包括输出带轮1s、风机带轮51s、籽粒带轮52s、杂余带轮53s和筛选带轮6s。第三路传动中传动部件多且传动跨距大,因此,在第三路传动中设置第二过渡轮72s,同样分成两级传动。第一级传动为输出带轮1s、风机带轮51s、籽粒带轮52s、第二过渡轮72s和杂余带轮53s之间传动连接;第二级传动为第二过渡轮72s与筛选带轮6s之间传动连接。为保证筛选带轮6s与输出带轮1s的转动方向相反,第二过渡轮72s采用多槽带轮。第一级传动中,三角带的外侧面与第二过渡轮72s的轮槽面接触,使得第二过渡轮72s的转动方向与输出带轮的转动方向相反,从而使得与第二过渡轮72s传动连接的筛选带轮6s与输出带轮1s的转动方向相反。The third transmission includes output pulley 1s, fan pulley 51s, grain pulley 52s, miscellaneous excess pulley 53s and screening pulley 6s. In the third-path transmission, there are many transmission components and the transmission span is large, therefore, a second transition wheel 72s is provided in the third-path transmission, which is also divided into two-stage transmission. The first-stage transmission is the transmission connection between the output pulley 1s, the fan pulley 51s, the grain pulley 52s, the second transition pulley 72s and the miscellaneous pulley 53s; the second-stage transmission is the second transition pulley 72s and the screening pulley Transmission connection between 6s. In order to ensure that the rotation directions of the screening pulley 6s and the output pulley 1s are opposite, the second transition pulley 72s adopts a multi-slot pulley. In the first-stage transmission, the outer side of the V-belt is in contact with the groove surface of the second transition wheel 72s, so that the rotation direction of the second transition wheel 72s is opposite to the rotation direction of the output pulley, so that the transmission with the second transition wheel 72s The connected screening pulley 6s rotates in the opposite direction to the output pulley 1s.
本实施例中,在相邻的带轮之间安装张紧组件,如图38所示,任一张紧组件包括张紧臂81s、张紧轮82s、拉杆83s和拉伸弹簧84s。本实施例中,张紧臂81s呈三角形结构,三角形的其中一角铰接安装在机架1上,另外两个角为自由端,其一自由端可转动地安装张紧轮82s,另一自由端与拉杆83s之间设置拉伸弹簧84s,拉杆83s固定在机架1上,且张紧轮82s位于张紧臂81s在机架1上的铰接点与拉杆83s在机架1上的固定点之间,使得常态下,张紧轮82s受拉伸弹簧84s的偏压力张紧抵压在三角带上。In this embodiment, a tensioning assembly is installed between adjacent pulleys. As shown in FIG. 38 , any tensioning assembly includes a tensioning arm 81s, a tensioning pulley 82s, a tension rod 83s and a tension spring 84s. In this embodiment, the tensioning arm 81s has a triangular structure, one corner of the triangle is hingedly mounted on the frame 1, and the other two corners are free ends, one free end of which is rotatably installed with the tensioning wheel 82s, and the other free end A tension spring 84s is arranged between the tension rod 83s, the tension rod 83s is fixed on the frame 1, and the tensioning pulley 82s is located between the hinge point of the tension arm 81s on the frame 1 and the fixing point of the tension rod 83s on the frame 1. so that under normal conditions, the tensioning pulley 82s is tensioned and pressed against the V-belt by the biasing force of the tension spring 84s.
如图39所示,本实施例中,籽粒绞龙521s水平穿设在机架1底部,其一端固定籽粒带轮52s,另一端通过变向齿轮箱9s连接粮仓绞龙522s,粮仓绞龙522s为竖直方向上的提升绞龙,适于将下方籽粒绞龙521s输送的籽粒向上提升从粮仓的上方进口进入粮仓。杂余绞龙531s水平穿设在机架1底部,其一端固定杂余带轮53s,另一端通过变向齿轮箱9s连接复脱绞龙532s,复脱绞龙532s为竖直方向上倾斜设置的提升绞龙,适于将下方杂余绞龙531s输送的裹挟籽粒的杂余向上提升至脱粒滚筒中进行复脱,以避 免籽粒浪费。籽粒进仓和复脱的动力均通过输出带轮1s提供,结构简单紧凑。As shown in Fig. 39, in this embodiment, the grain auger 521s is horizontally installed at the bottom of the frame 1, one end of which is fixed with the grain pulley 52s, and the other end is connected to the granary auger 522s through the direction changing gear box 9s, and the granary auger 522s It is a vertical lifting auger, which is suitable for lifting the grain conveyed by the lower grain auger 521s upward and entering the granary from the upper inlet of the granary. The miscellaneous auger 531s is horizontally installed at the bottom of the frame 1, one end of which is fixed with the miscellaneous pulley 53s, and the other end is connected to the reeling auger 532s through the direction-changing gearbox 9s, and the reeling auger 532s is inclined in the vertical direction. The hoisting auger is suitable for lifting the miscellaneous waste carrying the grains conveyed by the miscellaneous waste auger 531s up to the threshing drum for re-threshing, so as to avoid waste of grains. The power for grain entering and re-feeding is provided by the output pulley 1s, and the structure is simple and compact.
将收割机的脱粒机构、切碎机构、风选机构、籽粒入仓机构、杂余复脱机构以及筛选机构的动力输入均设置在机架1的同一侧面,使得整机的传动系统结构紧凑。所有传动带轮均设置在同侧,便于安装、控制和调试。且各机构的动力输入均由输出带轮1s直接提供,避免中间传动带来的传动损失,减少提供中间传动的机构的工作负荷,提升整机传动效率和使用寿命。The power input of the threshing mechanism, the shredding mechanism, the wind sorting mechanism, the grain warehousing mechanism, the complex removal mechanism and the screening mechanism of the harvester are all arranged on the same side of the frame 1, so that the transmission system of the whole machine has a compact structure. All drive pulleys are set on the same side for easy installation, control and debugging. And the power input of each mechanism is directly provided by the output pulley 1s, which avoids the transmission loss caused by the intermediate transmission, reduces the workload of the mechanism providing the intermediate transmission, and improves the transmission efficiency and service life of the whole machine.
如图40和图47所示,切碎器组件包括排草通道和位于排草通道两端的进草口(图中未示出)和排草口10p,动刀辊1r两端可转动地固定在排草通道的左侧壁10r和右侧壁11r,为便于清晰的展示其他结构,左侧壁10r和右侧壁11r在图40中仅以部分示出。动刀辊1r为圆柱形辊。多个动刀片2r呈螺旋状排列分布并可拆卸地安装在动刀辊1r上,任一动刀片2r平行于动刀辊1r的横截面。As shown in Figures 40 and 47, the chopper assembly includes a grass discharge channel, a grass inlet (not shown) and a grass discharge opening 10p at both ends of the grass discharge channel, and both ends of the movable knife roller 1r are rotatably fixed. On the left side wall 10r and the right side wall 11r of the grass discharging channel, in order to clearly show other structures, the left side wall 10r and the right side wall 11r are only partially shown in FIG. 40 . The movable knife roll 1r is a cylindrical roll. A plurality of movable blades 2r are arranged in a spiral shape and are detachably mounted on the movable knife roller 1r, and any movable blade 2r is parallel to the cross section of the movable knife roller 1r.
如图42所示,多个动刀座5r焊接固定在动刀辊1r上,动刀片2r一一对应并固定安装在动刀座5r内。每个动刀座5r呈匚型结构,本实施例中,动刀片2r栓接固定在动刀座5r的匚型安装腔内。As shown in FIG. 42 , a plurality of movable knife bases 5r are welded and fixed to the movable knife roller 1r, and the movable blades 2r are in one-to-one correspondence and fixedly installed in the movable knife base 5r. Each movable knife seat 5r has a recessed structure. In this embodiment, the movable blade 2r is bolted and fixed in the recessed mounting cavity of the movable knife seat 5r.
如图43所示,将动刀辊1r沿其圆柱形的其中一条母线展开平铺后的方形结构中,在长度方向上,多个动刀座5r成排并倾斜设置,如图43所示,六个动刀座5r组成一排,且从左上的第一个动刀座5r依次向右下倾斜间隔排布。在宽度方向上,动刀座5r呈多排设置,如图43所示,本实施例中,动刀座5r自上而下形成四排,四排动刀座5r同向倾斜设置。且相邻排中的动刀座5r在长度方向上一一间隔设置,即第一排动刀座5r与第二排动刀座5r错位设置,第一排动刀座5r与第三排动刀座5r位置相同,形成逐排交叉,在动刀辊1r上的分布状态如图44所示,使得所有动刀座5r在动刀辊1r横截面所在的平面上的正投影呈闭合环型,如图45所示,动刀座5r内均安装动刀片2r后,使得动刀片2r同样能够在动刀辊1r的横截面所在的平面上围成闭合环。As shown in FIG. 43 , in the square structure after the movable knife roller 1r is spread and tiled along one of its cylindrical generatrixes, in the longitudinal direction, a plurality of movable knife seats 5r are arranged in a row and inclined, as shown in FIG. 43 . , the six movable knife seats 5r form a row, and the first movable knife seat 5r from the upper left is arranged in an inclining interval to the lower right. In the width direction, the movable knife seats 5r are arranged in multiple rows. As shown in FIG. 43 , in this embodiment, the movable knife seats 5r form four rows from top to bottom, and the four rows of movable knife seats 5r are inclined in the same direction. And the movable knife seats 5r in the adjacent rows are arranged at intervals in the length direction, that is, the first movable knife seat 5r and the second movable knife seat 5r are arranged in dislocation, and the first movable knife seat 5r is arranged with the third movable knife seat 5r. The position of the knife seats 5r is the same, forming a row-by-row intersection, and the distribution state on the movable knife roller 1r is shown in Figure 44, so that the orthographic projection of all the movable knife seats 5r on the plane where the cross section of the movable knife roller 1r is located is a closed ring. 45, after the movable blade 2r is installed in the movable knife seat 5r, the movable blade 2r can also form a closed loop on the plane where the cross section of the movable knife roller 1r is located.
定刀座3r设置在动刀辊1r的斜下方,如图41所示,多个定刀片4r同向且均匀间隔设置在定刀座3r上,相邻两个定刀片4r之间对应通过一列动刀片2r,例如图43中,第一列动刀片2r为第一排和第三排中左数第一个动刀座5r上的动刀片2r,第二列动刀片2r为第二排和第四排中左数第一个动刀座5r上的动刀片2r,以此类推。The fixed knife seat 3r is arranged obliquely below the movable knife roller 1r. As shown in FIG. 41, a plurality of fixed blades 4r are arranged on the fixed knife seat 3r in the same direction and evenly spaced, and a row of adjacent fixed blades 4r passes through correspondingly. The movable blade 2r, for example, in FIG. 43, the first row of movable blades 2r is the movable blade 2r on the first movable blade seat 5r from the left in the first row and the third row, and the second row of movable blades 2r is the second row and the movable blade 2r. The movable blade 2r on the first movable blade seat 5r from the left in the fourth row, and so on.
动刀辊1r受驱动旋转时,动刀辊1r带动动刀片2r旋转经过定刀片4r之间的间隙。将动刀片2r在动刀辊1r的辊面上呈螺旋状排列分布,动刀辊1r处于任一旋转位置上时,能够保证均有动刀片2r能经过定刀片4r之间的间隙,即能够始终保持动刀片2r 与定刀片4r之间的切削状态,在动刀辊1r常规转速下,仍然提高了切碎效率,降低了为提高转速带来的动力输出成本,同时避免了提高转速导致破坏动平衡带来的安全隐患。When the movable knife roller 1r is driven to rotate, the movable knife roller 1r drives the movable blade 2r to rotate through the gap between the fixed blades 4r. The movable blades 2r are arranged in a spiral shape on the roller surface of the movable knife roller 1r. When the movable knife roller 1r is in any rotational position, it can be ensured that all the movable blades 2r can pass through the gap between the fixed blades 4r, that is, it can be The cutting state between the movable blade 2r and the fixed blade 4r is always maintained. Under the normal rotation speed of the movable blade roller 1r, the cutting efficiency is still improved, the power output cost for increasing the rotation speed is reduced, and the damage caused by increasing the rotation speed is avoided. Safety hazards brought about by dynamic balancing.
如图46所示,防缠圈K套设在动刀辊1r两端的轴承座上并固定在左侧壁10r和右侧壁11r上。如图46所示,每一个防缠圈K包括至少两个圈板1k和至少两个卡板2k。圈板1k分别呈圆弧形结构,所有圈板1k首尾相接围成圆环状的隔离区。至少两个卡板2k,固定在相接的两个圈板1k中的其一圈板1k上,且与该圈板1k之间形成插槽3k;另一圈板1k适于插接固定在该插槽3k中。As shown in Fig. 46, the anti-wrap ring K is sleeved on the bearing seats at both ends of the movable knife roller 1r and fixed on the left side wall 10r and the right side wall 11r. As shown in FIG. 46, each anti-winding ring K includes at least two ring plates 1k and at least two clamping plates 2k. The ring plates 1k are respectively in circular arc structures, and all the ring plates 1k are connected end to end to form an annular isolation area. At least two card boards 2k are fixed on one of the two adjacent ring boards 1k, and a slot 3k is formed between them and the ring board 1k; the other ring board 1k is suitable for being inserted and fixed on The slot is 3k.
本实施例中,如图46所示,任一圈板1k包括底板11k和侧板12k,底板11k为平板,呈圆弧形弯曲设置,侧板12k为曲面板,沿底板11k的外圈边缘设置,本实施例中,底板11k和侧板12k一体成型。In this embodiment, as shown in FIG. 46 , any ring plate 1k includes a bottom plate 11k and a side plate 12k, the bottom plate 11k is a flat plate and is bent in a circular arc shape, and the side plate 12k is a curved plate, along the outer edge of the bottom plate 11k In this embodiment, the bottom plate 11k and the side plate 12k are integrally formed.
本实施例中,圈板1k设置两个,两个圈板1k均呈半圆弧状,其一圈板1k外壁面贴合在另一圈板1k的内壁面上,并在叠加的两个底板11k上打孔,通过螺栓固定连接两个圈板1k。底板11k上还开设若干装配孔5k,装配孔5k与常规螺栓尺寸相匹配,螺栓穿过装配孔5k将防缠圈安装固定在左侧壁10r和右侧壁11r上。当然,圈板1k也可以为三个或四个等,顺序依次首尾相接,围成圆环状隔离区即可,圈板1k的具体数量视具体情况而定。In this embodiment, two ring plates 1k are provided, and the two ring plates 1k are both semi-circular arc shapes. Drill holes on the top, and connect the two ring plates 1k by bolts. The bottom plate 11k also has a number of mounting holes 5k. The mounting holes 5k match the size of conventional bolts. The bolts pass through the mounting holes 5k to install and fix the anti-winding ring on the left side wall 10r and the right side wall 11r. Of course, the number of the ring plates 1k can also be three or four, etc., which are connected end to end in sequence, and can be enclosed in a circular isolation area. The specific number of the ring plates 1k depends on the specific situation.
本实施例中,任一圈板1k的侧板12k垂直底板11k设置,卡板2k呈L形折弯,L形短边焊接固定在其一侧板12k的外壁面上,并位于该侧板12k的两端,L形长边与该侧板12k之间平行设置,卡板2k与侧板12k之间形成插槽3k,另一侧板12k的两端对应插接在该插槽3k中。In this embodiment, the side plate 12k of any ring plate 1k is arranged perpendicular to the bottom plate 11k, the clamping plate 2k is bent in an L-shape, and the short side of the L-shape is welded and fixed on the outer wall surface of the side plate 12k, and is located on the side plate At both ends of 12k, the L-shaped long side and the side plate 12k are arranged in parallel, a slot 3k is formed between the card board 2k and the side plate 12k, and the two ends of the other side plate 12k are correspondingly inserted into the slot 3k .
再如图46所示,底板11k上还开设至少一个排障口,用于观察或者从中伸入其他设备,本实施例中,排障口为由圆弧形的底板11k内圈边缘朝向外圈边缘凹陷成型的排障槽4k,排障槽4k整体呈等腰梯形,且槽口的宽度大于槽底的宽度。槽口位于底板11k的内圈上,防缠圈的底板11k围成的孔用于套设固定在轴承座上,因此,槽口扣合在轴承座表面,槽口尺寸大,更便于观察内部情况。本实施例中,每个圈板1k的底板11k上各设置两个排障槽4k,四个排障槽4k在圆周上均匀间隔设置。As shown in FIG. 46, the bottom plate 11k is also provided with at least one barrier removal port for observing or extending into other equipment. In this embodiment, the barrier removal port is directed from the inner edge of the arc-shaped bottom plate 11k to the outer ring. The barrier removal groove 4k is formed with a concave edge. The barrier removal groove 4k is an isosceles trapezoid as a whole, and the width of the groove is larger than the width of the groove bottom. The notch is located on the inner ring of the bottom plate 11k, and the hole enclosed by the bottom plate 11k of the anti-winding ring is used to sleeve and fix it on the bearing seat. Therefore, the notch is fastened to the surface of the bearing seat, and the size of the notch is large, which is more convenient to observe the inside. Happening. In this embodiment, two barrier removal grooves 4k are respectively provided on the bottom plate 11k of each ring plate 1k, and four barrier removal grooves 4k are evenly spaced on the circumference.
通过圈板1k围成圆环状隔离区,适于套设固定在驱动转轴上,并阻挡在间隙中,避免杂草或秸秆缠绕在驱动转轴上。The annular isolation area is enclosed by the ring plate 1k, which is suitable for being sleeved and fixed on the driving shaft, and blocked in the gap, so as to prevent weeds or straws from being entangled on the driving shaft.
如图47和图48所示,分撒结构包括分草板1p、多个第一导草板2p和多个第二导草板3p。如图48所示,分草板1p上设置延伸段11p,延伸段11p的宽度与排草口10p的宽度相同,延伸段11p边缘翻边设置,并通过翻边固定在排草口10p的上边缘。分草板1p整体向下倾斜设置。As shown in FIGS. 47 and 48 , the spreading structure includes a grass distributor 1p, a plurality of first grass guides 2p, and a plurality of second grass guides 3p. As shown in Fig. 48, an extension section 11p is provided on the grass dividing board 1p. The width of the extension section 11p is the same as the width of the grass discharge opening 10p. edge. The grass dividing board 1p is inclined downward as a whole.
分草板1p板面从其延伸段11p向远离排草口10p的一端逐渐增大设置,多个第一导草板2p沿平行于排草口10p边缘的方向间隔设置在分草板1p的下表面上,并靠近排草口10p的一端。第一导草板2p垂直于分草板1p且与分草板1p的中线之间呈角度设置。本实施例中,第一导草板2p设置三个,呈不同角度设置在分草板1p上,适于将破碎的谷草朝向不同的方向导引。第一导草板2p还可以设置四个、五个等,视具体需要而定,第一导草板2p关于分草板1p的中线对称设置。The board surface of the grass dividing board 1p is gradually increased from the extending section 11p to the end away from the grass discharging opening 10p. on the lower surface and close to one end of the grass discharge opening 10p. The first grass guide plate 2p is perpendicular to the grass dividing plate 1p and is arranged at an angle with the center line of the grass dividing plate 1p. In this embodiment, there are three first grass guide plates 2p, which are arranged on the grass dividing plate 1p at different angles, and are suitable for guiding the broken straw in different directions. The first grass guides 2p may also be provided with four, five, etc., depending on specific needs, and the first grass guides 2p are symmetrically arranged with respect to the center line of the grass dividing board 1p.
如图48所示,分草板1p上远离排草口10p的一端设置多个第二导草板3p,第二导草板3p沿平行于排草口10p边缘的方向间隔设置在分草板1p的下表面上。同样地,第二导草板3p垂直于分草板1p且与分草板1p的中线之间呈角度设置。本实施例中,第二导草板3p的数量大于第一导草板2p的数量,例如,第二导草板3p设置七个,七个第二导草板3p均匀间隔设置,且关于分草板1p的中线对称设置。第二导草板3p与分草板1p的中线之间的夹角,自靠近分草板1p的中线的第二导草板3p向远离分草板1p的中线的第二导草板3p逐渐增大设置,本实施例中,除位于分草板1p中线上的第二导草板3p,其他第二导草板3p为曲面板,使得所有第二导草板3p整体呈扇形张开。第一导草板2p和第二导草板3p围成梯形结构,通过第一导草板2p将从排草口10p出来的破碎后的谷草第一次导向分散,然后再经过第二导草板3p进行大范围多角度的分撒,使经过动刀片2r和定刀片4r切削破碎的谷草均匀铺撒在田地中,避免在田地中成一字形堆积,提高分撒效率。As shown in FIG. 48 , a plurality of second grass guides 3p are provided on the end of the grass dividing plate 1p away from the grass discharging opening 10p, and the second grass guiding plates 3p are arranged at intervals on the grass dividing plate along the direction parallel to the edge of the grass discharging opening 10p 1p on the lower surface. Similarly, the second grass guide plate 3p is perpendicular to the grass dividing plate 1p and is arranged at an angle with the center line of the grass dividing plate 1p. In this embodiment, the number of the second grass guides 3p is greater than the number of the first grass guides 2p. For example, there are seven second grass guides 3p, and the seven second grass guides 3p are evenly spaced, and the number of the second grass guides 3p is evenly spaced. The midline of the grass board 1p is set symmetrically. The angle between the second grass guide 3p and the center line of the grass divider 1p gradually increases from the second grass guide 3p close to the center line of the grass divider 1p to the second grass guide 3p away from the center line of the grass divider 1p To increase the setting, in this embodiment, except for the second grass guide 3p located on the middle line of the grass dividing board 1p, the other second grass guides 3p are curved panels, so that all the second grass guides 3p are fan-shaped as a whole. The first grass guide plate 2p and the second grass guide plate 3p form a trapezoidal structure, and the crushed straw coming out of the grass discharge port 10p is guided and dispersed for the first time through the first grass guide plate 2p, and then passes through the second grass guide. The plate 3p spreads in a wide range and at multiple angles, so that the grains and grasses cut and broken by the movable blade 2r and the fixed blade 4r are evenly spread in the field, avoiding in-line accumulation in the field, and improving the spreading efficiency.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本申请的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. However, the obvious changes or changes derived from this are still within the protection scope of the present application.

Claims (31)

  1. 一种联合收割机,其特征在于,包括:车架(2),车架(2)的底盘下方设置行走机构(3);车架(2)的底盘上方设置动力组件、收割组件、驾驶室(7)、脱粒清选系统、清选传动系统及储粮组件;A combine harvester is characterized in that it comprises: a vehicle frame (2), a walking mechanism (3) is arranged below the chassis of the vehicle frame (2); (7), threshing and cleaning system, cleaning transmission system and grain storage components;
    所述收割组件包括割台(41)和作物输送结构(42);所述驾驶室(7)与所述作物输送解结构并列设置在所述车架(2)前部;The harvesting assembly comprises a header (41) and a crop conveying structure (42); the cab (7) and the crop conveying disassembly structure are arranged in parallel at the front of the frame (2);
    所述脱粒清选系统包括双螺旋脱粒输送系统,其具有几字型脱粒走向;所述脱粒清选系统与所述储粮组件并列设置在所述机架(1)后部;所述作物输送结构(42)连通所述脱粒清选系统的投料口;所述投料口设置在所述脱粒清选系统前端并靠近所述储粮组件;所述脱粒清选系统中的分撒结构设置在所述脱粒清选系统尾端端并靠近所述储粮组件;The threshing and cleaning system includes a double-screw threshing and conveying system, which has a figure-shaped threshing direction; the threshing and cleaning system and the grain storage assembly are arranged in parallel at the rear of the frame (1); the crop conveying The structure (42) communicates with the feeding port of the threshing and cleaning system; the feeding port is arranged at the front end of the threshing and cleaning system and is close to the grain storage component; the distributing structure in the threshing and cleaning system is arranged at the The tail end of the threshing and cleaning system is close to the grain storage assembly;
    动力组件包括发动机(51)和变速箱(52);所述发动机(51)固定在所述驾驶室(7)与所述储粮组件之间的车架(2)的底盘上;所述发动机(51)适于驱动所述清选传动系统;所述清选传动系统布设在所述脱粒清选系统上并位于背向所述储粮组件一侧。The power assembly includes an engine (51) and a gearbox (52); the engine (51) is fixed on the chassis of the vehicle frame (2) between the cab (7) and the grain storage assembly; the engine (51) is suitable for driving the cleaning transmission system; the cleaning transmission system is arranged on the threshing and cleaning system and is located on the side facing away from the grain storage assembly.
  2. 根据权利要求1所述的联合收割机,其特征在于,所述双螺旋脱粒输送系统包括:The combine harvester according to claim 1, wherein the double screw threshing conveying system comprises:
    两个凹板筛,在水平方向上平行且间隔设置在机架(1)上;任一所述凹板筛的内筛面呈圆弧状;两个所述凹板筛上位于所述机架(1)同侧的一端沿径向开设过渡口(6b);两个所述过渡口(6b)正对并相互连通;Two concave plate screens are arranged on the frame (1) in parallel and at intervals in the horizontal direction; the inner screen surface of any one of the concave plate screens is in the shape of an arc; the two concave plate screens are located on the machine A transition port (6b) is provided radially at one end of the frame (1) on the same side; the two transition ports (6b) face each other and communicate with each other;
    过渡板筛(7b),铺设在两个所述凹板筛之间并连接两个所述过渡口(6b);a transition plate screen (7b), which is laid between the two concave plate screens and connects the two transition ports (6b);
    其一所述凹板筛上位于所述过渡口(6b)的对向并远离所述过渡口(6b)的另一端开设作物的投料口(21b);A feeding port (21b) for crops is provided on the other end of the concave screen which is located opposite to the transition port (6b) and away from the transition port (6b);
    两个筒盖,一一对应并扣设在所述凹板筛上,与所述凹板筛之间围成空心圆柱形安装腔;任一所述筒盖朝向所述安装腔的壁面上间隔设置若干导向件;适于引导进入所述安装腔内的作物绕轴线定向移动;两个所述筒盖中的所述导向件的导引方向相反;Two cylinder covers, in one-to-one correspondence and buckled on the concave plate screen, form a hollow cylindrical installation cavity with the concave plate screen; any one of the cylinder covers is spaced from the wall surface of the installation cavity A number of guides are provided; the crops entering the installation cavity are adapted to be moved directionally around the axis; the guiding directions of the guides in the two cylinder covers are opposite;
    两个滚筒,分别同轴且可转动地设置在所述安装腔内;所述滚筒与对应的所述内筛面以及所述导向件的端面之间分别呈间隙设置;所述滚筒的工作区与对应的所述凹板筛的长度相同;两个所述凹版筛的长度相同。Two rollers are respectively coaxially and rotatably arranged in the installation cavity; the rollers are respectively arranged with a gap between the corresponding inner screen surface and the end surface of the guide member; the working area of the rollers The length of the corresponding intaglio screen is the same; the length of the two intaglio screens is the same.
  3. 根据权利要求2所述的联合收割机,其特征在于,还包括限位调节结构,可拆卸地设置在两个所述凹板筛的外筛面与所述过渡板筛(7b)之间形成的豁口(10b)处。The combine harvester according to claim 2, characterized in that it further comprises a limit adjustment structure, which is detachably arranged between the outer screen surfaces of the two concave plate screens and the transition plate screen (7b) to form a the gap (10b).
  4. 根据权利要求3所述的联合收割机,其特征在于,所述限位调节结构还包括:The combine harvester according to claim 3, wherein the limit adjustment structure further comprises:
    两个调节件,整体呈圆弧状,并分别固定在所述豁口(10b)两侧的两个所述凹板筛上; 所述封板(9b)的两边分别固定在两个所述调节件上。Two adjusting pieces, which are in the shape of an arc as a whole, are respectively fixed on the two concave screen screens on both sides of the gap (10b); the two sides of the sealing plate (9b) are respectively fixed on the two adjusting pieces on the piece.
  5. 根据权利要求4所述的联合收割机,其特征在于,任一所述调节件包括:The combine harvester according to claim 4, wherein any one of the adjusting members comprises:
    调节板(91b),其板面呈与其所固定的所述凹板筛匹配的圆弧状;所述调节板(91b)的板面适于局部封堵所述过渡口(6b);an adjusting plate (91b), the surface of which is in an arc shape matching the concave screen to which it is fixed; the surface of the adjusting plate (91b) is suitable for partially blocking the transition port (6b);
    两个安装板(92b),沿所述调节板(91b)弯曲设置并分别固定在所述调节板(91b)相对的两边;其一所述安装板(92b)适于固定在所述凹板筛上,另一所述安装板(92b)上适于固定连接所述封板(9b)。Two mounting plates (92b) are bent along the adjusting plate (91b) and are respectively fixed on opposite sides of the adjusting plate (91b); one of the mounting plates (92b) is suitable for being fixed on the concave plate On the screen, the other mounting plate (92b) is adapted to be fixedly connected to the sealing plate (9b).
  6. 根据权利要求5所述的联合收割机,其特征在于,所述调节件的横截面呈匚型。The combine harvester according to claim 5, wherein the cross-section of the adjusting member is in the shape of a concave shape.
  7. 根据权利要求2所述的联合收割机,其特征在于,所述过渡板筛(7b)的筛面与先接触作物的所述凹板筛的内筛面相切设置。The combine harvester according to claim 2, characterized in that, the screen surface of the transition plate screen (7b) is arranged tangentially to the inner screen surface of the concave plate screen that first contacts the crops.
  8. 根据权利要求2所述的联合收割机,其特征在于,所述筒盖包括方形的安装框(22c)以及与安装框(22c)的一侧框边铰接设置的圆弧形的盖体(21c);所述安装框(22c)适于搭接固定在所述凹板筛的边缘上;The combine harvester according to claim 2, wherein the barrel cover comprises a square mounting frame (22c) and a circular arc-shaped cover (21c) hingedly arranged with one side frame of the mounting frame (22c). ); the mounting frame (22c) is adapted to be overlapped and fixed on the edge of the concave plate screen;
    所述盖体(21c)包括圆弧形的顶盖(211c)和封堵在顶盖(211c)两侧的侧顶板(212c);所述导向件沿所述顶盖(211c)的内壁面间隔设置,且相邻所述导向件之间形成导引通道。The cover body (21c) includes an arc-shaped top cover (211c) and side top plates (212c) sealed on both sides of the top cover (211c); the guide member is along the inner wall surface of the top cover (211c) They are arranged at intervals, and guide channels are formed between the adjacent guide pieces.
  9. 根据权利要求2所述的联合收割机,其特征在于,任一所述滚筒上沿所述滚筒的轴向间隔设置多个拨动件;所有所述拨动件的尺寸相同;任一所述拨动件的端面至所述滚筒的轴线的距离形成所述滚筒的旋转半径;The combine harvester according to claim 2, characterized in that, on any one of the drums, a plurality of toggles are arranged at intervals along the axial direction of the drum; all the toggles have the same size; The distance from the end face of the toggle member to the axis of the drum forms the rotation radius of the drum;
    后接触作物的所述滚筒转动形成的圆柱面的最低点距离水平面的高度大于先接触作物的所述滚筒转动形成的圆柱面的最低点距离水平面的高度。The height of the lowest point of the cylindrical surface formed by the rotation of the drum that contacts the crop later from the horizontal plane is greater than the height of the lowest point of the cylindrical surface formed by the rotation of the drum that first contacts the crop from the horizontal plane.
  10. 根据权利要求1所述的联合收割机,其特征在于,所述脱粒清选系统还包括筛选系统;所述筛选系统包括:The combine harvester according to claim 1, wherein the threshing and cleaning system further comprises a screening system; the screening system comprises:
    振动筛(H),其具有上筛区和下筛(8d)区;所述振动筛(H)的筛框(1h)整体呈漏斗形结构;The vibrating screen (H) has an upper screen area and a lower screen (8d) area; the screen frame (1h) of the vibrating screen (H) has a funnel-shaped structure as a whole;
    所述上筛区内沿作物移动方向依次设置波纹板(6d)、扬升结构、至少一段鱼鳞筛(7d)和尾筛(2h);In the upper screen area, a corrugated plate (6d), a lifting structure, at least a section of fish scale screen (7d) and a tail screen (2h) are arranged in sequence along the direction of crop movement;
    所述下筛(8d)区内对应所述鱼鳞筛(7d)设置下筛(8d);A lower sieve (8d) is arranged in the area of the lower sieve (8d) corresponding to the fish scale sieve (7d);
    前密封结构,密封固定在所述波纹板(6d)前端;a front sealing structure, which is sealed and fixed at the front end of the corrugated plate (6d);
    籽粒分隔结构,设置在所述下筛(8d)末端,并跨设在籽粒收集区(M)和杂余收集区(N)之间;The grain separation structure is arranged at the end of the lower screen (8d), and is arranged across the grain collection area (M) and the miscellaneous waste collection area (N);
    驱动结构,固定在机架(1)上,适于驱动所述振动筛(H)往复振动。The driving structure is fixed on the frame (1) and is suitable for driving the vibrating screen (H) to vibrate back and forth.
  11. 根据权利要求10所述的联合收割机,其特征在于,所述扬升结构为抖动筛;所述抖动筛包括:The combine harvester according to claim 10, wherein the lifting structure is a shaking screen; the shaking screen comprises:
    安装件,其具有装配面(12d)以及背向装配面(12d)一侧,且与装配面(12d)呈锐角设置的安装面(11d);所述装配面(12d)固定在所述波纹板(6d)的尾端;The mounting piece has a mounting surface (12d) and a mounting surface (11d) facing away from the mounting surface (12d) and arranged at an acute angle with the mounting surface (12d); the mounting surface (12d) is fixed on the corrugated surface (12d) the rear end of the plate (6d);
    多个筛齿(2d),沿所述装配面(12d)与所述安装面(11d)形成的夹角的开口方向延伸,且一端为固定端,间隔固定在所述安装面(11d)上,另一端为自由端,呈悬空设置。A plurality of screen teeth (2d) extend along the opening direction of the angle formed by the mounting surface (12d) and the mounting surface (11d), and one end is a fixed end, which is fixed on the mounting surface (11d) at intervals , and the other end is the free end, which is suspended.
  12. 根据权利要求11所述的联合收割机,其特征在于,任一所述筛齿(2d)呈阶梯状折弯设置;适于引导作物沿所述筛齿(2d)由位于安装面(11d)的固定端向自由端行进。The combine harvester according to claim 11, characterized in that, any one of the screen teeth (2d) is bent and arranged in a stepped shape; it is suitable for guiding crops along the screen teeth (2d) from a position on the installation surface (11d) The fixed end of the travels toward the free end.
  13. 根据权利要求10所述的联合收割机,其特征在于,所述前密封结构包括:The combine harvester of claim 10, wherein the front sealing structure comprises:
    密封件,固定在所述波纹板(6d)前端的前物料板(2f)与位于前物料板(2f)下方的风机壳体(3f)之间;所述密封件的宽度不小于所述前物料板(2f)与所述风机壳体(3f)之间的振动筛(H)的筛面宽度;a seal, fixed between the front material plate (2f) at the front end of the corrugated plate (6d) and the fan casing (3f) located below the front material plate (2f); the width of the seal is not less than the width of the the width of the screen surface of the vibrating screen (H) between the front material plate (2f) and the fan housing (3f);
    位于所述密封件宽度方向上相对的两侧边与机架(1)的左右侧壁分别对应并间隙设置。The opposite sides located in the width direction of the sealing element correspond to the left and right side walls of the frame (1) respectively and are arranged with a gap.
  14. 根据权利要求13所述的联合收割机,其特征在于,所述前密封结构还包括:The combine harvester according to claim 13, wherein the front sealing structure further comprises:
    第一遮挡件(6f),设置在所述前物料板(2f)与所述振动筛(H)的筛前板(5f)之间;所述第一遮挡件(6f)为柔性件,其具有供所述振动筛(H)往复振动的伸展余量。A first shutter (6f) is arranged between the front material plate (2f) and the screen front plate (5f) of the vibrating screen (H); the first shutter (6f) is a flexible member, which is There is a stretch margin for the reciprocating vibration of the vibrating screen (H).
  15. 根据权利要求14所述的联合收割机,其特征在于,所述前密封结构还包括:The combine harvester of claim 14, wherein the front sealing structure further comprises:
    第二遮挡件(7f),其一端固定在所述前物料板(2f)朝向所述振动筛(H)的一端,另一端为自由端,并自然下垂至所述振动筛(H)的筛面上。A second shutter (7f), one end of which is fixed on the end of the front material plate (2f) facing the vibrating screen (H), the other end is a free end, and naturally hangs down to the screen of the vibrating screen (H) face.
  16. 根据权利要求10所述的联合收割机,其特征在于,所述籽粒分隔结构包括:The combine harvester of claim 10, wherein the grain separation structure comprises:
    隔离件,设置在所述籽粒收集区(M)和杂余收集区(N)之间,并固定在所述筛框(1h)上;所述隔离件的隔离面从籽粒收集区(M)一侧延伸至杂余收集区(N)上方;A spacer is arranged between the grain collection area (M) and the miscellaneous waste collection area (N), and is fixed on the screen frame (1h); the spacer surface of the spacer is separated from the grain collection area (M) One side extends above the miscellaneous collection area (N);
    前挡帘(3e),与所述隔离面同向延伸,且一端固定在所述隔离件上,另一端搭设在所述籽粒收集区(M)内的籽粒底壳(5e)上;适于遮挡所述隔离件与所述籽粒底壳(5e)之间形成的连通所述籽粒收集区(M)和所述杂余收集区(N)的开口。A front curtain (3e), which extends in the same direction as the isolation surface, one end is fixed on the spacer, and the other end is placed on the grain bottom shell (5e) in the grain collecting area (M); suitable for The opening formed between the spacer and the grain bottom shell (5e) that communicates with the grain collection area (M) and the miscellaneous waste collection area (N) is blocked.
  17. 根据权利要求16所述的联合收割机,其特征在于,所述籽粒分隔结构还包括:The combine harvester of claim 16, wherein the grain separation structure further comprises:
    后挡帘(4e),与所述隔离面呈角度设置,且一端固定在所述隔离件上,另一端搭设在所述杂余收集区(N)内的杂余底壳(6e)上;适于遮挡所述隔离件与所述杂余底壳(6e)之 间形成的连通所述杂余收集区(N)和所述籽粒收集区(M)的开口。The rear curtain (4e) is arranged at an angle to the isolation surface, and one end is fixed on the spacer, and the other end is placed on the miscellaneous waste bottom case (6e) in the miscellaneous waste collection area (N); It is suitable for shielding the opening formed between the spacer and the miscellaneous bottom shell (6e) to communicate with the miscellaneous waste collection area (N) and the grain collection area (M).
  18. 根据权利要求10所述的联合收割机,其特征在于,所述驱动结构包括:The combine harvester of claim 10, wherein the drive structure comprises:
    两个轴承座(2g),分别对应固定在机架(1)尾端对称的且竖向设置的两个支撑梁(12b)的侧壁面上;任一所述轴承座(2g)内安装外球面轴承;Two bearing seats (2g) are respectively fixed on the side walls of the two supporting beams (12b) symmetrically and vertically arranged at the rear end of the frame (1); any one of the bearing seats (2g) is installed inside and outside spherical bearing;
    传动轴(3g),其两端分别固定在所述外球面轴承内;a transmission shaft (3g), the two ends of which are respectively fixed in the outer spherical bearing;
    两个偏心轴承(4g),呈镜像分别固定在所述传动轴(3g)两端;Two eccentric bearings (4g) are respectively fixed on both ends of the transmission shaft (3g) in a mirror image;
    所述筛框(1h)一端固定在两个所述偏心轴承(4g)上,另一端通过往复导向结构设置在所述机架(1)上;One end of the screen frame (1h) is fixed on the two eccentric bearings (4g), and the other end is arranged on the frame (1) through a reciprocating guide structure;
    驱动轮(5g),固定在所述传动轴(3g)的一端,适于受收割机的驱动器驱动并带动所述传动轴(3g)转动。A driving wheel (5g), fixed on one end of the transmission shaft (3g), is suitable for being driven by the driver of the harvester and driving the transmission shaft (3g) to rotate.
  19. 根据权利要求18所述的联合收割机,其特征在于,所述往复导向结构包括:The combine harvester according to claim 18, wherein the reciprocating guide structure comprises:
    两个轨道轴承(61g),对称设置在所述筛框(1h)的两侧且远离所述传动轴(3g)的一端;Two orbital bearings (61g), symmetrically arranged on both sides of the screen frame (1h) and away from the end of the drive shaft (3g);
    两个振动轨道(62g),对称设置在所述筛框(1h)两侧的机架(1)上;所述振动轨道(62g)的导引方向与水平面呈夹角设置;所述轨道轴承(61g)一一对应且可滑动地设置在所述振动轨道(62g)内。Two vibrating rails (62g) are symmetrically arranged on the frame (1) on both sides of the screen frame (1h); the guiding direction of the vibrating rails (62g) is arranged at an angle with the horizontal plane; the rail bearings (61g) are slidably arranged in the vibration track (62g) in a one-to-one correspondence.
  20. 根据权利要求1所述的联合收割机,其特征在于,所述脱粒清选系统还包括送风系统;所述送风系统包括:The combine harvester according to claim 1, wherein the threshing and cleaning system further comprises an air supply system; the air supply system comprises:
    风机,其具有出风口(33f);a fan having an air outlet (33f);
    位于收割机下部的底壳与上部的脱粒系统之间形成送风通道;An air supply channel is formed between the bottom shell at the lower part of the harvester and the upper threshing system;
    所述底壳包括依次连续设置的风机壳体(3f)、籽粒底壳(5e)、杂余底壳(6e)和振动筛的筛框(1h);The bottom casing comprises a fan casing (3f), a grain bottom casing (5e), a miscellaneous bottom casing (6e) and a screen frame (1h) of the vibrating screen, which are successively arranged in sequence;
    远离所述风机的所述脱粒系统的尾端安装尾罩(2j);所述尾罩(2j)与所述筛框(1h)之间形成排放口(5j);所述尾罩(2j)与所述振动筛之间设置阻流件(3j),以将送风朝向所述排放口(5j)导向;A tail cover (2j) is installed at the rear end of the threshing system far from the fan; a discharge port (5j) is formed between the tail cover (2j) and the screen frame (1h); the tail cover (2j) A baffle (3j) is arranged between the vibrating screen to guide the supply air towards the discharge port (5j);
    在竖直方向上,所述排放口(5j)的高度高于所述出风口(33f)的高度;所述出风口(33f)朝向所述排放口(5j)倾斜设置;所述风机壳体(3f)、籽粒底壳(5e)、杂余底壳(6e)和筛框(1h)自所述出风口(33f)一侧朝向所述排放口(5j)倾斜并逐渐增高设置;In the vertical direction, the height of the discharge port (5j) is higher than the height of the air outlet (33f); the air outlet (33f) is inclined toward the discharge port (5j); the fan casing The body (3f), the grain bottom shell (5e), the miscellaneous bottom shell (6e) and the screen frame (1h) are inclined from the side of the air outlet (33f) toward the discharge port (5j) and are gradually increased;
    所述风机壳体(3f)具有圆柱型安装腔;The fan housing (3f) has a cylindrical installation cavity;
    所述风机壳体(3f)轴向方向的两端分别开设与外界连通的第一进风口(31f);Both ends of the fan casing (3f) in the axial direction are respectively provided with first air inlets (31f) communicating with the outside world;
    所述风机壳体(3f)上与所述出风口(33f)相对的侧壁上沿其周向开设第二进风口 (32f);在所述风机壳体(3f)的轴向上,所述第二进风口(32f)位于所述风机壳体(3f)的中间位置。A second air inlet (32f) is provided on the side wall of the fan casing (3f) opposite to the air outlet (33f) along its circumferential direction; in the axial direction of the fan casing (3f) , the second air inlet (32f) is located in the middle of the fan housing (3f).
  21. 根据权利要求1所述的联合收割机,其特征在于,所述清选传动系统包括:The combine harvester according to claim 1, wherein the cleaning transmission system comprises:
    与发动机传动连接的输出带轮(1s);所述输出带轮(1s)分三路传动输出;所述三路传动分布在机架(1)的同侧壁面上;an output pulley (1s) connected to the engine drive; the output pulley (1s) is divided into three transmissions for output; the three transmissions are distributed on the same side wall surface of the frame (1);
    第一路传动包括输出带轮(1s)、第一脱粒带轮(2s)和第二脱粒带轮(3s);The first drive includes an output pulley (1s), a first threshing pulley (2s) and a second threshing pulley (3s);
    第二路传动包括输出带轮(1s)和切碎器带轮(4s);The second transmission includes output pulley (1s) and chopper pulley (4s);
    第三路传动包括输出带轮(1s)、风机带轮(51s)、籽粒带轮(52s)、杂余带轮(53s)和筛选带轮(6s);所有带轮之间传动连接。The third transmission includes output pulley (1s), fan pulley (51s), grain pulley (52s), miscellaneous pulley (53s) and screening pulley (6s); all pulleys are connected by transmission.
  22. 根据权利要求21所述的联合收割机,其特征在于,还包括:The combine harvester of claim 21, further comprising:
    第一过渡轮(71s),固定在所述机架(1)上并设置在所述输出带轮(1s)和所述切碎器带轮(4s)之间;所述输出带轮(1s)与所述第一过渡轮(71s)传动连接;所述第一过渡轮(71s)与所述切碎器带轮(4s)传动连接。A first transition wheel (71s), fixed on the frame (1) and arranged between the output pulley (1s) and the chopper pulley (4s); the output pulley (1s) ) is drivingly connected with the first transition wheel (71s); the first transition wheel (71s) is drivingly connected with the chopper pulley (4s).
  23. 根据权利要求21所述的联合收割机,其特征在于,还包括:The combine harvester of claim 21, further comprising:
    第二过渡轮(72s),固定在所述机架(1)上并设置在所述第三路传动中;所述输出带轮(1s)、风机带轮(51s)、籽粒带轮(52s)、第二过渡轮(72s)和杂余带轮(53s)之间传动连接;所述第二过渡轮(72s)与所述筛选带轮(6s)传动连接。The second transition wheel (72s) is fixed on the frame (1) and arranged in the third transmission; the output pulley (1s), the fan pulley (51s), the grain pulley (52s) ), the second transition pulley (72s) and the miscellaneous pulley (53s) in a transmission connection; the second transition wheel (72s) is in transmission connection with the screening pulley (6s).
  24. 根据权利要求21所述的联合收割机,其特征在于,The combine harvester of claim 21, wherein
    所述三路传动中均采用三角带传动连接。The three-way transmission adopts the V-belt transmission connection.
  25. 根据权利要求24所述的联合收割机,其特征在于,所述第一脱粒带轮(2s)与所述第二脱粒带轮(3s)之间通过联组带传动连接。The combine harvester according to claim 24, characterized in that, the first threshing pulley (2s) and the second threshing pulley (3s) are connected by a connecting belt drive.
  26. 根据权利要求24所述的联合收割机,其特征在于,还包括多个张紧组件,分布在相邻带轮之间,适于张紧相邻带轮之间的三角带。The combine harvester according to claim 24, further comprising a plurality of tensioning assemblies distributed between adjacent pulleys and adapted to tension the V-belts between adjacent pulleys.
  27. 根据权利要求26所述的联合收割机,其特征在于,任一所述张紧组件包括:The combine of claim 26, wherein any one of the tensioning assemblies comprises:
    张紧臂(81s),其一端铰接设置在所述机架(1)上,另一端为自由端;One end of the tension arm (81s) is hingedly arranged on the frame (1), and the other end is a free end;
    张紧轮(82s),固定在所述张紧臂(81s)的自由端;The tensioning wheel (82s) is fixed on the free end of the tensioning arm (81s);
    拉杆(83s),固定在所述机架(1)上;The pull rod (83s) is fixed on the frame (1);
    所述拉杆(83s)与所述张紧臂(81s)之间设置拉伸弹簧(84s);A tension spring (84s) is arranged between the tension rod (83s) and the tension arm (81s);
    所述张紧轮(82s)受所述拉伸弹簧(84s)的偏压力张紧抵接在所述三角带上。The tensioning pulley (82s) is tensioned against the V-belt by the biasing force of the tension spring (84s).
  28. 根据权利要求21所述的联合收割机,其特征在于,籽粒绞龙(521s)穿设在所述 机架(1)上,且一端固定籽粒带轮(52s),另一端连接粮仓绞龙(522s);所述籽粒绞龙(521s)与所述粮仓绞龙(522s)之间设置变向齿轮箱(9s)。The combine harvester according to claim 21, characterized in that the grain auger (521s) is threaded on the frame (1), one end is fixed with a grain pulley (52s), and the other end is connected to the granary auger (521s). 522s); a direction-changing gear box (9s) is arranged between the grain auger (521s) and the granary auger (522s).
  29. 根据权利要求21所述的联合收割机,其特征在于,杂余绞龙(531s)穿设在所述机架(1)上,且一端固定杂余带轮(53s),另一端连接复脱绞龙(532s);所述杂余绞龙(531s)与所述复脱绞龙(532s)之间设置变向齿轮箱(9s)。The combine harvester according to claim 21, characterized in that the miscellaneous auger (531s) is pierced on the frame (1), and one end is fixed with the miscellaneous pulley (53s), and the other end is connected to the complex The auger (532s); a direction-changing gearbox (9s) is arranged between the miscellaneous auger (531s) and the reeling auger (532s).
  30. 根据权利要求1所述的联合收割机,其特征在于,分撒结构包括:The combine harvester of claim 1, wherein the distribution structure comprises:
    分草板(1p),固定在排草口(10p)上边缘;Grass dividing board (1p), fixed on the upper edge of the grass discharge port (10p);
    所述分草板(1p)的板面自所述排草口(10p)朝向远离所述排草口(10p)的一端逐渐扩大设置;The board surface of the grass dividing board (1p) is gradually expanded from the grass discharge opening (10p) toward the end away from the grass discharge opening (10p);
    多个第一导草板(2p),沿平行于所述排草口(10p)边缘的方向间隔设置在所述分草板(1p)的下表面上;所述第一导草板(2p)垂直于所述分草板(1p)且与所述分草板(1p)的中线之间呈角度设置。A plurality of first grass guide plates (2p) are arranged on the lower surface of the grass dividing plate (1p) at intervals along a direction parallel to the edge of the grass discharge opening (10p); the first grass guide plates (2p) ) is perpendicular to the grass dividing board (1p) and is arranged at an angle with the center line of the grass dividing board (1p).
  31. 根据权利要求30所述的联合收割机,其特征在于,所述第一导草板(2p)设置在靠近所述排草口(10p)的一端;还包括:The combine harvester according to claim 30, characterized in that, the first grass guide plate (2p) is arranged at one end close to the grass discharge opening (10p); further comprising:
    多个第二导草板(3p),沿平行于所述排草口(10p)边缘的方向间隔设置在所述分草板(1p)的下表面上,并位于远离所述排草口(10p)的一端;所述第二导草板(3p)垂直于所述分草板(1p)且与所述分草板(1p)的中线之间呈角度设置;A plurality of second grass guides (3p) are arranged on the lower surface of the grass dividing board (1p) at intervals along a direction parallel to the edge of the grass discharge opening (10p), and are located away from the grass discharge opening ( 10p); the second grass guide plate (3p) is perpendicular to the grass dividing plate (1p) and is arranged at an angle with the center line of the grass dividing plate (1p);
    所述第二导草板(3p)的数量大于所述第一导草板(2p)的数量。The number of the second grass guides (3p) is greater than the number of the first grass guides (2p).
PCT/CN2021/089968 2020-12-30 2021-04-26 Combine harvester WO2022141988A1 (en)

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CN112690108A (en) * 2020-12-30 2021-04-23 江苏沃得农业机械股份有限公司 Concave plate sieve structure and combine harvester
CN112690110A (en) * 2020-12-30 2021-04-23 江苏沃得农业机械股份有限公司 Adjustable concave plate sieve structure and combine harvester
CN112690103A (en) * 2020-12-30 2021-04-23 江苏沃得农业机械股份有限公司 Combined adjusting structure and combine harvester
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