WO2022141260A1 - Composite foil, battery packaging shell, and battery - Google Patents

Composite foil, battery packaging shell, and battery Download PDF

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Publication number
WO2022141260A1
WO2022141260A1 PCT/CN2020/141670 CN2020141670W WO2022141260A1 WO 2022141260 A1 WO2022141260 A1 WO 2022141260A1 CN 2020141670 W CN2020141670 W CN 2020141670W WO 2022141260 A1 WO2022141260 A1 WO 2022141260A1
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WIPO (PCT)
Prior art keywords
layer
foil
foil layer
battery
composite
Prior art date
Application number
PCT/CN2020/141670
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French (fr)
Chinese (zh)
Inventor
夏恒涛
Original Assignee
宁德新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 宁德新能源科技有限公司 filed Critical 宁德新能源科技有限公司
Priority to CN202080030082.8A priority Critical patent/CN113728492A/en
Priority to PCT/CN2020/141670 priority patent/WO2022141260A1/en
Publication of WO2022141260A1 publication Critical patent/WO2022141260A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/117Inorganic material
    • H01M50/119Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/124Primary casings; Jackets or wrappings characterised by the material having a layered structure
    • H01M50/126Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
    • H01M50/128Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only inorganic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery energy, in particular to a composite foil, a battery packaging case and a battery.
  • the present application provides a composite foil, a battery packaging case and a battery, which can reduce the probability of damage to the battery.
  • a composite foil material provided by the present application includes: a base material; a first foil layer and a second foil layer, which are respectively distributed in different regions of the first surface of the base material, and the hardness of the first foil layer is greater than that of the first foil layer. hardness of the second foil layer, and the difference in hardness between the first foil layer and the second foil layer is greater than or equal to HB300.
  • the composite foil has different strengths in different regions, and the specific materials of the first foil layer and the second foil layer can be set as required, such as
  • the second foil layer is made of aluminum film, and at this time, the hardness of the first foil layer is at least greater than that of the aluminum film.
  • a first material layer is disposed between the first foil layer and the second foil layer, and the first material layer includes at least one of a polypropylene layer, a polyethylene layer and a nylon layer.
  • the polypropylene layer, the polyethylene layer and the nylon layer all have good absorption properties, which can absorb vibration, the stress between the first foil layer and the second foil layer, etc., play a buffering role, and further optimize the properties of composite foils.
  • the first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer
  • the second foil layer includes an aluminum layer
  • the base material includes a polypropylene layer.
  • the thickness of the stainless steel layer is in the range of 0.04mm-0.150mm, and the thickness of the aluminum layer is in the range of 0.05mm-0.180mm. In this thickness range, the composite foil can play a better protective effect. In fact, the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required
  • the composite foil further includes a second material layer located at least between the first foil layer and the substrate, and at least between the second foil layer and the substrate. time, and the viscosity of the second material layer is greater than the first preset value.
  • the first foil layer and the second foil layer can be well adhered to the surface of the substrate, preventing the first foil layer and the second foil layer from being opposed to each other. Displacement occurs on the substrate.
  • the second material layer may only be located between the first foil layer and the substrate, and between the second foil layer and the substrate, on the basis of satisfying the bonding requirements, also The usage amount of the second material layer is reduced, and the function of energy saving and environmental protection is played.
  • the material of the second material layer includes at least one of polyacrylated material and glue.
  • the material of the substrate is the polypropylene material, there is no need to additionally configure the polyacrylated material, but the substrate can be directly acidified to play the role of bonding and simplify the preparation. Processes required for the composite foil.
  • the third material layer is formed on the first surface of the second foil layer, and the material of the third material layer includes at least one of nylon material or resin material. In fact, other resistant materials, such as polyethylene materials, can also be selected as required.
  • the thickness of the first foil layer is greater than the thickness of the second foil layer, and the first surface of the third material layer is flush with the first surface of the first foil layer, so the first surface of the composite foil is One surface is flat, which is convenient for storage and stacking of the composite foil.
  • a plurality of first foil layers and a plurality of second foil layers are distributed on the first surface of the base material, so as to meet the requirement of separately protecting different regions of the object when the composite foil is wrapped on the surface of the object.
  • a battery packaging case provided by the present application includes: a case, which is prepared from the composite foil, and the second surface of the base material of the composite foil faces the inner side of the case.
  • a first material layer is disposed between the first foil layer and the second foil layer, and the first material layer includes at least one of a polypropylene layer, a polyethylene layer and a nylon layer.
  • the area where the first foil layer of the composite foil is located corresponds to at least the top surface and the bottom surface of the casing. When the battery cell is assembled into the battery packaging casing, the first foil layer can effectively protect the battery pack.
  • the area where the second foil layer of the composite foil is located corresponds to at least the side wall of the case, which effectively reduces the weight of the battery packaging case and meets the requirements of bending and forging deformation between various surfaces of the battery packaging case.
  • a battery provided by the present application includes the battery packaging case and a battery cell, and the battery cell is arranged in the case.
  • the first surface of the battery core is opposite to a preset area on the inner surface of the casing, and the preset area is coated with a coating, the material of the coating includes hot melt adhesive, and the viscosity of the coating is greater than second preset value.
  • the preset area includes at least a first part opposite to the area where the first foil layer is located, and the area of the first part is greater than or equal to the area of the first surface of the cell, therefore, the first foil layer is located.
  • the area can completely protect the first surface of the battery cell and play a better protective role.
  • the composite foil, battery packaging case and battery of the present application use the first foil layer and the second foil layer with a hardness difference of at least HB300. Therefore, the minimum hardness of the first foil layer is HB300, which can effectively improve the composite foil and battery packaging.
  • the hardness of the shell and the battery reduces the probability of damage to the battery, and because the hardness of the second foil layer is low, it can also simplify the processing of the composite foil, which is impacted and squeezed to the point of being deformed. Processing difficulty.
  • FIG. 1 is a schematic structural diagram of the composite foil of the first embodiment
  • FIG. 2 is a schematic structural diagram of the composite foil of the second embodiment
  • FIG. 3 is a schematic structural diagram of the composite foil of the third embodiment
  • FIG. 4 is a schematic structural diagram of the battery packaging case in an embodiment
  • FIG. 5 is a schematic structural diagram of the battery in one embodiment.
  • the inventors have found that the reason why the battery is prone to damage in the prior art is that the battery usually uses an aluminum film as the packaging shell.
  • the battery will generate heat and gas during use, and the aluminum film has low hardness and is prone to deformation, the battery is prone to bulge during use, causing short-circuiting at sharp corners, causing the battery to emit smoke, Fire or even explosion.
  • the inventor's research also found that if a single material with higher hardness such as a steel foil is used to prepare the battery packaging case, although the disadvantage of the lower hardness of the aluminum film can be overcome, due to the higher hardness of these materials, the production
  • the battery packaging case has high processing difficulty, low output and high cost, and is very unsuitable for large-scale industrial production.
  • the inventor proposes a composite foil, a battery packaging case and a battery.
  • the composite foil, the battery packaging case and the battery will be further described below with reference to the embodiments and the corresponding drawings.
  • the described embodiments are only a part of the embodiments of the present application, but not all of them. Based on the embodiments of the present application, the following embodiments and their technical features can be combined with each other without conflict.
  • FIG. 1 is a schematic diagram of the structure of the composite foil in the first embodiment.
  • the composite foil 100 includes: a base material 101;
  • the hardness of the first foil layer 102 is greater than the hardness of the second foil layer 103 , and the difference in hardness between the first foil layer 102 and the second foil layer 103 is greater than or equal to HB300.
  • the hardness of the first foil layer 102 is greater than or equal to HB300.
  • the range is HB50 to HB60), and there is a big difference in hardness. Therefore, when using the composite foil 100 to prepare the battery packaging case 400, it can play a stronger protective role and reduce the probability of battery damage.
  • the second foil layer 103 is also provided, the hardness is relatively small, so the difficulty of processing the composite foil 100 can be reduced by planning the specific distribution area of the second foil layer 103 .
  • the substrate 101 comprises a polypropylene layer.
  • Polypropylene material has the following characteristics: colorless, odorless, non-toxic, and thermoplastic, and its chemical resistance, heat resistance, abrasion resistance and electrical insulation properties are good.
  • Using the polypropylene material as the base material 101 can meet the deformation requirements of the composite foil 100 during application.
  • the first foil layer 102 is a stainless steel layer, and the stainless steel layer has high hardness, which can prevent the battery packaging case 400 from being damaged when the battery is dropped, and also has the characteristics of corrosion resistance, which can prolong the battery life. battery life.
  • the thickness of the stainless steel layer ranges from 0.04mm to 0.150mm. At this time, the distribution area of the first foil layer 102 of the battery packaging case 400 prepared from the composite foil 100 has a better protective effect on the battery cells 501, and due to the moderate thickness, it will not cause the weight of the battery packaging case 400. is too big.
  • the first foil layer 102 includes any one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, or several of these material layers are perpendicular to the substrate 101100 . Sequential stacking in the direction of the first surface 1011 .
  • the second foil layer 103 includes an aluminum layer, and the aluminum layer has a certain degree of softness and is suitable for the situation that needs to be deformed.
  • the aluminum layer has the characteristics of low density, high plasticity, good ductility, corrosion resistance, easy recycling, easy surface treatment, etc.
  • the aluminum layer can follow the substrate 101 to deform, It can be extended, so that it can be easily wrapped on the surface of objects such as the battery core 501, and has a certain protective effect on these objects.
  • the thickness of the aluminum layer is in the range of 0.05mm-0.180mm.
  • the battery packaging case 400 prepared by the composite foil 100 can also play a better role in protecting the battery core 501 in the distribution area of the second foil layer 103 .
  • the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required.
  • the hardness of the aluminum layer is in the range of HB62 to HB150, and the hardness of the stainless steel layer is in the range of HB600 to HB660.
  • the hardness difference between the foil layers 103 meets the hardness requirements of the composite foil 100 for the first foil layer 102 and the second foil layer 103 .
  • the mixed use of the aluminum layer and the stainless steel layer helps to control the manufacturing price of the composite foil 100 , and reduces the processing difficulty of the composite foil 100 while ensuring the strength of the composite foil 100 .
  • the first foil layer 102 and the second foil layer 103 are distributed in different regions of the first surface 1011 of the substrate 101 , therefore, the specific details of the first foil layer 102 and the second foil layer 103 can be set as required Distribution area and distribution quantity, when the composite foil 100 is used to wrap objects of different shapes, the required composite foil 100 can be selected according to the shape characteristics of the objects.
  • the composite foil 100 when the composite foil 100 is used to protect a triangular-conical object, since the four vertices of the triangular-conical object are very easily impacted and damaged when the triangular-conical object falls on the ground, the triangular-cone The top corners of shaped objects require additional focus protection.
  • the composite foil 100 is selected to be wrapped on the surface of the triangular pyramid object, the first foil layer 102 is distributed in at least four regions of the composite foil 100, and there are four distributions of the first foil layer The area of 102 covers the four top corners of the triangular pyramid object, so as to play a better protective effect.
  • a first material layer 104 is disposed between the first foil layer 102 and the second foil layer 103, and the first material layer 104 includes a polypropylene layer, a polyethylene layer and a nylon layer At least one of these material layers has better absorption performance, can absorb the energy generated by the impact, has corresponding absorption to the impact energy and vibration, and can absorb the first foil layer 102 and the second foil layer 103. The stress between them can also play a certain buffering role, which can further optimize the performance of the composite foil 100 .
  • first foil layer 102 and the second foil layer 103 can also be directly adjacent to each other, which can reduce the structural complexity of the composite foil 100 , here can refer to FIG. 2 , which is described in the second embodiment.
  • FIG. 2 A schematic diagram of the structure of the composite foil 100 is shown.
  • FIG. 3 is the third embodiment. Schematic diagram of the structure of the composite foil 100 described in . This can reduce the structural complexity of the composite foil 100 and at the same time reduce the self-weight of the composite foil 100 , so as to broaden the scope of application scenarios of the composite foil 100 .
  • the composite foil 100 further includes: a second material layer 106 for assembling the first foil layer 102 and the second foil layer 103 to the surface of the substrate 101, and the viscosity of the second material layer 106 greater than the first preset value.
  • a second material layer 106 for assembling the first foil layer 102 and the second foil layer 103 to the surface of the substrate 101, and the viscosity of the second material layer 106 greater than the first preset value.
  • the second material layer 106 is located on the first surface 1011 of the substrate 101 to adhere the first foil layer 102 and the second foil layer 103 .
  • a first material layer 104 is formed between the first foil layer 102 and the second foil layer 103 , and the first material layer 104 is also adhered to by the second material layer 106 the first surface of the substrate 101 .
  • the second material layer 106 can also be provided as required.
  • the second material layer 106 is at least located between the first foil layer 102 and the substrate 101, and at least located between the first foil layer 102 and the substrate 101.
  • the second material layer 106 is at least located between the first foil layer 102 and the substrate 101, and at least located between the first foil layer 102 and the substrate 101.
  • the second material layer 106 is only located between the first foil layer 102 and the substrate 101 , and the second foil layer 103 and the substrate 101 , the bonding requirements are met, and the usage amount of the second material layer 106 is also reduced, which has the advantages of reducing the manufacturing cost, saving energy and protecting the environment.
  • the material of the second material layer 106 includes at least one of polyacrylated material and glue.
  • the base material 101 can be directly acidified to obtain a polyacrylated material without additional configuration of the polyacrylated material, which can effectively simplify the preparation Processes required for the composite foil 100 .
  • the second material layer 106 is formed of a polyacrylated material, and the thickness of the second material layer 106 formed of the polyacrylated material ranges from 10um to 30um.
  • the second material layer 106 is formed of glue having a weight of 2 to 3 g/m 2 .
  • a third material layer 105 is further provided to protect the second foil layer 103 .
  • the third material layer 105 is formed on the first surface of the second foil layer 103 , and the first surface of the second foil layer 103 is opposite to the bonding surface of the second foil layer 103 and the substrate 101 .
  • the third material layer 105 has high resistance, including corrosion resistance, abrasion resistance, etc., to prevent the second foil layer 103 from being worn when the composite foil 100 is used.
  • the material of the third material layer 105 includes at least one of nylon material or resin material.
  • other resistant materials such as polyethylene materials, can also be selected as required.
  • the third material layer 105 may also cover the first surface of the first foil layer 102 , so as to simultaneously cover the first foil layer 102 and the second foil layer 103 Protective effects.
  • the third material layer 105 is bonded to the surfaces of the first foil layer 102 and the second foil layer 103 by glue or the like.
  • the thickness of the first foil layer 102 is greater than the thickness of the second foil layer 103.
  • the distribution area of the first foil layer 102 of the composite foil layer can provide sufficient protection strength, and at the same time It is also possible to reduce the amount of materials used for the preparation of the second foil layer 103 .
  • the first surface of the third material layer 105 is flush with the first surface of the first foil layer 102, the first foil layer 102 and the second
  • the first surface of the first material layer 104 between the foil layers 103 is also flush with the first surface of the first foil layer 102 .
  • the first surface of the composite foil 100 is flat, which facilitates the storage and stacking of the composite foil 100 .
  • the thickness of the first foil layer 102 can also be equal to the thickness of the second foil layer 103 , and the thickness of the first foil layer 102 is not greater than that of the second foil layer 103 thickness is limited.
  • the third material layer 105 may be covered to the first foil layer at the same time.
  • the surfaces of the first foil layer 102 and the second foil layer 103 not only keep the first surface of the composite foil 100 flat, but also achieve surface protection for both the first foil layer 102 and the second foil layer 103 .
  • the embodiment of the present application also includes a battery packaging case 400 .
  • FIG. 4 is a schematic structural diagram of the battery packaging case 400 in an embodiment.
  • the structure of the composite foil 100 used is shown in FIG. 2 .
  • the battery packaging case 400 includes: a case 401 made of the composite foil 100 (refer to FIG. 2 ), and the base material 101 of the composite foil 100 is The second surface faces the inside of the casing 401 , and the second surface of the base material 101 of the composite foil 100 is opposite to the first surface 1011 (refer to FIG. 2 ) of the base material 101 of the composite foil 100 .
  • a first material layer 104 is disposed between the first foil layer 102 (refer to FIG. 2 ) and the second foil layer 103 (refer to FIG. 2 ), and the first material layer 104 includes a polypropylene layer, a polyethylene layer and at least one of the nylon layers, used as a buffer, which can not only buffer the external impact, but also buffer the stress between the first foil layer 102 and the second foil layer 103, so as to further optimize Properties of the composite foil 100 .
  • the area where the first foil layer 102 of the composite foil 100 is located corresponds to at least the top surface and the bottom surface of the casing 401 . This is because the bottom and top of the battery cell 501 are usually provided with structures such as electrodes. Once these structures are damaged or damaged, the battery will be directly damaged. The requirements for the protection strength of the packaging shell 400 are higher. When the battery cells 501 are assembled into the battery packaging case 400 , the first foil layer 102 can effectively protect the bottom and top of the battery cells 501 .
  • the composite foil 100 is formed into the battery packaging case 400.
  • the casing 401 at least five bendings are required, so the area where the second foil layer 103 of the composite foil 100 is located corresponds to the side wall of the casing 401 , and the hardness of the second foil layer 103 is less than The hardness of the first foil layer 102 can meet the requirements of being impacted and deformed, thereby reducing the difficulty of preparing the battery packaging case 400 .
  • the second foil layer 103 of the composite foil 100 It is also distributed to the edge regions of the top surface and the bottom surface of the casing 401 correspondingly, so as to meet the requirements of the composite foil 100 being impacted and deformed.
  • the utility model of the present application also includes a battery.
  • FIG. 5 is a schematic diagram of the structure of the battery in one embodiment.
  • the structure of the battery packaging case 400 used is shown in FIG. 4 .
  • the battery 500 includes the battery packaging case 400 (refer to FIG. 4 ) and a battery cell 501 , and the battery cell 501 is disposed in the casing 401 .
  • the battery cell 501 refers to an electrochemical cell 501 containing a positive electrode and a negative electrode, which is a power storage part in the battery, and can be directly used as a battery after being equipped with a protection circuit and a battery packaging case 400 .
  • the first surface of the battery cell 501 is opposite to a predetermined area 502 on the inner surface of the housing 401 .
  • the preset area 502 is coated with a coating, the material of the coating includes hot melt adhesive, the viscosity of the coating is greater than the second preset value, and the battery core 501 can be adhered to the preset.
  • the surface of the area 502 prevents the cell 501 from slipping compared to the preset area 502 , thereby preventing the cell 501 from slipping and colliding with the casing 401 in the casing 401 , causing damage to the battery cell 501 and the casing 401 .
  • the preset area 502 at least includes a first part opposite to the area where the first foil layer 102 is located, the first part is not shown in FIG. 5 , and the area of the first part is greater than or equal to the cell 501 area of the first surface.
  • the first surface of the battery cell 501 is completely in contact with the first part of the predetermined area 502 , and the first part is in the first part of the battery cell 501 .
  • the projection on the first surface covers the first surface of the battery cell 501. Therefore, the first surface of the battery core 501 can be completely protected by the first foil layer 102, so as to obtain better protection. The possibility of damage to the battery is reduced.
  • the composite foil 100 , the battery packaging case 400 and the battery of the present application use the first foil layer 102 and the second foil layer 103 with different hardnesses, and the specific details of the first foil layer 102 and the second foil layer 103 can be configured as required.
  • the hardness is improved, the hardness of the battery packaging case 400 is increased, the strength of the battery packaging case 400 is reduced, and the probability of damage to the battery is reduced, which is simple and convenient.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

Disclosed in the present application are a composite foil, a battery packaging shell, and a battery, capable of reducing the probability of damage to the battery. The composite foil comprises: a substrate; and a first foil layer and a second foil layer respectively distributed in different areas of a first surface of the substrate, the hardness of the first foil layer being greater than the hardness of the second foil layer, and the difference of the hardness values of the first foil layer and the second foil layer being greater than or equal to HB300.

Description

复合箔材、电池包装壳以及电池Composite foils, battery packs, and batteries 技术领域technical field
本申请涉及电池能源领域,具体涉及复合箔材、电池包装壳以及电池。The present application relates to the field of battery energy, in particular to a composite foil, a battery packaging case and a battery.
背景技术Background technique
传统的电池非常容易发生破损,电池一旦破损,不仅会造成经济的损伤,且电池内部的反应溶液很有可能外漏,污染环境,甚至造成尖角短路,引起电池冒烟、起火甚至爆炸,非常危险。Traditional batteries are very prone to damage. Once the battery is damaged, it will not only cause economic damage, but also the reaction solution inside the battery is likely to leak out, pollute the environment, and even cause a short circuit at the sharp corners, causing the battery to smoke, catch fire or even explode. Danger.
亟需提出一种新的电池包装箔材来降低电池发生破损的几率。There is an urgent need to propose a new battery packaging foil to reduce the probability of battery breakage.
发明内容SUMMARY OF THE INVENTION
鉴于此,本申请提供一种复合箔材、电池包装壳以及电池,能够降低电池发生破损的几率。In view of this, the present application provides a composite foil, a battery packaging case and a battery, which can reduce the probability of damage to the battery.
本申请提供的一种复合箔材,包括:基材;第一箔层和第二箔层,分别分布于所述基材的第一表面的不同区域,所述第一箔层的硬度大于所述第二箔层的硬度,且所述第一箔层和第二箔层的,硬度值差值大于等于HB300。A composite foil material provided by the present application includes: a base material; a first foil layer and a second foil layer, which are respectively distributed in different regions of the first surface of the base material, and the hardness of the first foil layer is greater than that of the first foil layer. hardness of the second foil layer, and the difference in hardness between the first foil layer and the second foil layer is greater than or equal to HB300.
通过设置具有不同硬度的第一箔层和第二箔层,使得所述复合箔材在不同区域具有不同的强度,可根据需要设置所述第一箔层和第二箔层的具体材料,如所述第二箔层取材为铝膜,这时,第一箔层的硬度至少大于铝膜。By setting the first foil layer and the second foil layer with different hardness, the composite foil has different strengths in different regions, and the specific materials of the first foil layer and the second foil layer can be set as required, such as The second foil layer is made of aluminum film, and at this time, the hardness of the first foil layer is at least greater than that of the aluminum film.
所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种。所述聚丙烯层、聚乙烯层以及尼龙层都具有较佳的吸收性能,能够吸收振动、所述第一箔层与第二箔层之间的应力等,起到缓冲的作用,进一步优化所述复合箔材的性能。A first material layer is disposed between the first foil layer and the second foil layer, and the first material layer includes at least one of a polypropylene layer, a polyethylene layer and a nylon layer. The polypropylene layer, the polyethylene layer and the nylon layer all have good absorption properties, which can absorb vibration, the stress between the first foil layer and the second foil layer, etc., play a buffering role, and further optimize the properties of composite foils.
所述第一箔层包括不锈钢层、钛合金层、铝合金层中的至少一种,所述第二箔层包括铝层,所述基材包括聚丙烯层。使用这些材料层作为所述第一箔层和第二箔层,能够有效的提高复合箔材对硬度的要求,并且,所述复合箔材依旧可以发生形变,便于包裹到物体表面,起到对物体的保护作用。The first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, the second foil layer includes an aluminum layer, and the base material includes a polypropylene layer. Using these material layers as the first foil layer and the second foil layer can effectively improve the hardness requirements of the composite foil, and the composite foil can still be deformed, which is convenient for wrapping on the surface of the object, which can effectively improve the hardness of the composite foil. protection of objects.
所述不锈钢层的厚度范围为0.04mm-0.150mm,所述铝层的厚度范围为0.05mm-0.180mm。这个厚度范围下,所述复合箔材可以起到较佳的保护作用。实际上,也可根据需要设置所述不锈钢层以及所述铝层的厚度分布The thickness of the stainless steel layer is in the range of 0.04mm-0.150mm, and the thickness of the aluminum layer is in the range of 0.05mm-0.180mm. In this thickness range, the composite foil can play a better protective effect. In fact, the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required
所述复合箔材还包括:第二材料层,所述第二材料层至少位于所述第一箔层和所述基材之间,以及至少位于所述第二箔层和所述基材之间,且所述第二材料层的粘度大于第一预设值。使用所述第二材料层,可以将所述第一箔层以及所述第二箔层很好的粘接到所述基材表面,防止所述第一箔层以及所述第二箔层相对于所述基材发生位移。The composite foil further includes a second material layer located at least between the first foil layer and the substrate, and at least between the second foil layer and the substrate. time, and the viscosity of the second material layer is greater than the first preset value. Using the second material layer, the first foil layer and the second foil layer can be well adhered to the surface of the substrate, preventing the first foil layer and the second foil layer from being opposed to each other. Displacement occurs on the substrate.
并且,所述第二材料层可以仅仅位于所述第一箔层和所述基材之间,以及所述第二箔层和所述基材之间,在满足粘接要求的基础上,也减少了第二材料层的使用量,起到了节能环保的作用。In addition, the second material layer may only be located between the first foil layer and the substrate, and between the second foil layer and the substrate, on the basis of satisfying the bonding requirements, also The usage amount of the second material layer is reduced, and the function of energy saving and environmental protection is played.
所述第二材料层的材料包括聚丙烯酸化材料以及胶水中的至少一种。实际上,在所述基材的材料为所述聚丙烯材料时,无需额外配置所述聚丙烯酸化材料,而是可以直接对所述基材进行酸化处理,起到粘接的作用,简化制备所述复合箔材所需的工序。The material of the second material layer includes at least one of polyacrylated material and glue. In fact, when the material of the substrate is the polypropylene material, there is no need to additionally configure the polyacrylated material, but the substrate can be directly acidified to play the role of bonding and simplify the preparation. Processes required for the composite foil.
由于第二箔层的硬度小于第二箔层的硬度,因此,需要通过第三材料层对所述第二箔层进行额外的保护。所述第三材料层形成在所述第二箔层的第一表面,所述第三材料层的材料包括尼龙材料或树脂材料中的至少一种。实际上,也可根据需要选用其他具有耐性的材料,如聚乙烯材料等。Since the hardness of the second foil layer is lower than that of the second foil layer, additional protection of the second foil layer by the third material layer is required. The third material layer is formed on the first surface of the second foil layer, and the material of the third material layer includes at least one of nylon material or resin material. In fact, other resistant materials, such as polyethylene materials, can also be selected as required.
所述第一箔层的厚度大于所述第二箔层的厚度,所述第三材料层的第一表面与所述第一箔层的第一表面齐平,因此所述复合箔材的第一表面平整,便于所述复合箔材的存储堆放。The thickness of the first foil layer is greater than the thickness of the second foil layer, and the first surface of the third material layer is flush with the first surface of the first foil layer, so the first surface of the composite foil is One surface is flat, which is convenient for storage and stacking of the composite foil.
所述基材的第一表面分布有多个第一箔层以及多个第二箔层,以满足所述复合箔材裹覆到物体表面时,对物体的不同区域进行分别的保护的需求。A plurality of first foil layers and a plurality of second foil layers are distributed on the first surface of the base material, so as to meet the requirement of separately protecting different regions of the object when the composite foil is wrapped on the surface of the object.
本申请提供的一种电池包装壳,包括:壳体,由所述的复合箔材制备,且所述复合箔材的基材的第二表面朝向所述壳体内侧。A battery packaging case provided by the present application includes: a case, which is prepared from the composite foil, and the second surface of the base material of the composite foil faces the inner side of the case.
所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种。A first material layer is disposed between the first foil layer and the second foil layer, and the first material layer includes at least one of a polypropylene layer, a polyethylene layer and a nylon layer.
所述复合箔材的第一箔层所在区域至少对应至所述壳体的顶面和底面,当电芯装配到所述电池包装壳内时,所述第一箔层可以有效保护所述电芯的顶面和底面。所述复合箔材的第二箔层所在区域至少对应至所述壳体的侧壁,有效降低所述电池包装壳的重量,并且满足电池包装壳各个面之间弯折、锻压变形的需求。The area where the first foil layer of the composite foil is located corresponds to at least the top surface and the bottom surface of the casing. When the battery cell is assembled into the battery packaging casing, the first foil layer can effectively protect the battery pack. The top and bottom surfaces of the core. The area where the second foil layer of the composite foil is located corresponds to at least the side wall of the case, which effectively reduces the weight of the battery packaging case and meets the requirements of bending and forging deformation between various surfaces of the battery packaging case.
本申请提供的一种电池,包括所述的电池包装壳以及电芯,所述电芯设置于所述壳体内。A battery provided by the present application includes the battery packaging case and a battery cell, and the battery cell is arranged in the case.
所述电芯的第一表面与所述壳体内表面一预设区域相对,且所述预设区域涂覆有涂层,所述涂层的材料包括热熔胶,所述涂层的粘度大于第二预设值。通过设置所述预设区域,使得所述电池可以相对于所述壳体内表面的预设区域无滑移,有效保证所述电芯的第一表面。The first surface of the battery core is opposite to a preset area on the inner surface of the casing, and the preset area is coated with a coating, the material of the coating includes hot melt adhesive, and the viscosity of the coating is greater than second preset value. By setting the preset area, the battery can have no slippage relative to the preset area on the inner surface of the casing, thereby effectively ensuring the first surface of the battery cell.
所述预设区域至少包括与所述第一箔层所在区域相对的第一部分,且所述第一部分的面积大于等于所述电芯的第一表面的面积,因此,所述第一箔层所在区域可以完全保护所述电芯的第一表面,起到更佳的保护作用。The preset area includes at least a first part opposite to the area where the first foil layer is located, and the area of the first part is greater than or equal to the area of the first surface of the cell, therefore, the first foil layer is located The area can completely protect the first surface of the battery cell and play a better protective role.
本申请的复合箔材、电池包装壳以及电池使用硬度差值至少为HB300的第一箔层和第二箔层,因此第一箔层的最小硬度为HB300,可以有效提高复合箔材、电池包装壳以及电池的硬度,降低电池发生破损的几率,并且,由于第二箔层的硬度较低,也可以简化加工所述复合箔材时,所述复合箔材被冲击、挤压至发生形变的加工难度。The composite foil, battery packaging case and battery of the present application use the first foil layer and the second foil layer with a hardness difference of at least HB300. Therefore, the minimum hardness of the first foil layer is HB300, which can effectively improve the composite foil and battery packaging. The hardness of the shell and the battery reduces the probability of damage to the battery, and because the hardness of the second foil layer is low, it can also simplify the processing of the composite foil, which is impacted and squeezed to the point of being deformed. Processing difficulty.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1是第一实施例的复合箔材的结构示意图;FIG. 1 is a schematic structural diagram of the composite foil of the first embodiment;
图2是第二实施例的复合箔材的结构示意图;FIG. 2 is a schematic structural diagram of the composite foil of the second embodiment;
图3是第三实施例的复合箔材的结构示意图;FIG. 3 is a schematic structural diagram of the composite foil of the third embodiment;
图4是一实施例中所述电池包装壳的结构示意图;4 is a schematic structural diagram of the battery packaging case in an embodiment;
图5是一实施例中所述电池的结构示意图。FIG. 5 is a schematic structural diagram of the battery in one embodiment.
具体实施方式Detailed ways
发明人研究发现,现有技术中电池容易发生破损的原因在于,电池通常采用铝膜作为包装外壳,铝膜的硬度较低,很容易在外力的作用下划伤,导致电池破损。The inventors have found that the reason why the battery is prone to damage in the prior art is that the battery usually uses an aluminum film as the packaging shell.
并且,由于电池在使用的过程中会产热产气,由于铝膜的硬度较低,容易发生形变,因此,电池很容易在使用的过程中产生鼓包,引发尖角短路,造成电池冒烟、起火甚至发生爆炸。In addition, because the battery will generate heat and gas during use, and the aluminum film has low hardness and is prone to deformation, the battery is prone to bulge during use, causing short-circuiting at sharp corners, causing the battery to emit smoke, Fire or even explosion.
经发明人研究还发现,若使用单一的钢箔材料等具有较高硬度的材料来制备电池包装壳,虽然能够克服铝膜硬度较低的缺点,但由于这些材料的较高硬度,导致在生产电池包装壳时,具有很高的加工难度,产量低,成本高,非常不适用于大规模的工业生产。The inventor's research also found that if a single material with higher hardness such as a steel foil is used to prepare the battery packaging case, although the disadvantage of the lower hardness of the aluminum film can be overcome, due to the higher hardness of these materials, the production The battery packaging case has high processing difficulty, low output and high cost, and is very unsuitable for large-scale industrial production.
发明人为了克服上述问题,提出了一种复合箔材、电池包装壳以及电池。为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例以及相应的附图,对复合箔材、电池包装壳以及电池进行进一步的说明。显然,所描述的实施例仅是本申请的一部分实施例,并非全部,基于本申请的实施例,在不冲突的情况下,下述各个实施例及其技术特征可以相互组合。In order to overcome the above problems, the inventor proposes a composite foil, a battery packaging case and a battery. In order to make the objectives, technical solutions and advantages of the present application clearer, the composite foil, the battery packaging case and the battery will be further described below with reference to the embodiments and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of them. Based on the embodiments of the present application, the following embodiments and their technical features can be combined with each other without conflict.
请参阅图1,为第一实施例中复合箔材的结构示意图。Please refer to FIG. 1 , which is a schematic diagram of the structure of the composite foil in the first embodiment.
在该第一实施例中,所述复合箔材100包括:基材101;第一箔层 102和第二箔层103,分别分布于所述基材101的第一表面1011的不同区域。所述第一箔层102的硬度大于所述第二箔层103的硬度,且所述第一箔层102和第二箔层103的硬度值差值大于等于HB300。In the first embodiment, the composite foil 100 includes: a base material 101; The hardness of the first foil layer 102 is greater than the hardness of the second foil layer 103 , and the difference in hardness between the first foil layer 102 and the second foil layer 103 is greater than or equal to HB300.
由于所述第一箔层102和第二箔层103的硬度值差值大于等于HB300,因此所述第一箔层102的硬度大于等于HB300,相较于现有技术中常用的铝膜(硬度范围为HB50至HB60),在硬度上具有较大的差别,因此,在使用该复合箔材100制备电池包装壳400时,可以起到更强的保护作用,降低电池破损的几率。Since the difference in hardness between the first foil layer 102 and the second foil layer 103 is greater than or equal to HB300, the hardness of the first foil layer 102 is greater than or equal to HB300. The range is HB50 to HB60), and there is a big difference in hardness. Therefore, when using the composite foil 100 to prepare the battery packaging case 400, it can play a stronger protective role and reduce the probability of battery damage.
并且,由于还具有第二箔层103,硬度较小,因此可通过规划所述第二箔层103的具体分布区域,来减小加工所述复合箔材100的难度。Moreover, since the second foil layer 103 is also provided, the hardness is relatively small, so the difficulty of processing the composite foil 100 can be reduced by planning the specific distribution area of the second foil layer 103 .
在该第一实施例中,所述基材101包括聚丙烯层。聚丙烯材料具有以下特点:无色、无臭、无毒,且具有热塑性,并且其耐化学性能、耐热性能、耐磨性能以及电绝缘性能良好。使用所述聚丙烯材料作为所述基材101,可以满足复合箔材100应用时的形变要求。In this first embodiment, the substrate 101 comprises a polypropylene layer. Polypropylene material has the following characteristics: colorless, odorless, non-toxic, and thermoplastic, and its chemical resistance, heat resistance, abrasion resistance and electrical insulation properties are good. Using the polypropylene material as the base material 101 can meet the deformation requirements of the composite foil 100 during application.
在该第一实施例中,所述第一箔层102为不锈钢层,不锈钢层具有较高的硬度,能够防止电池在跌落时电池包装壳400发生破损,并且也具有耐腐蚀等特点,能够延长电池的使用寿命。In the first embodiment, the first foil layer 102 is a stainless steel layer, and the stainless steel layer has high hardness, which can prevent the battery packaging case 400 from being damaged when the battery is dropped, and also has the characteristics of corrosion resistance, which can prolong the battery life. battery life.
所述不锈钢层的厚度范围为0.04mm-0.150mm。此时,所述复合箔材100制备的电池包装壳400的第一箔层102分布区域对电芯501具有较佳的保护作用,并且由于厚度适中,也不会造成该电池包装壳400的重量过大。The thickness of the stainless steel layer ranges from 0.04mm to 0.150mm. At this time, the distribution area of the first foil layer 102 of the battery packaging case 400 prepared from the composite foil 100 has a better protective effect on the battery cells 501, and due to the moderate thickness, it will not cause the weight of the battery packaging case 400. is too big.
实际上,也可根据需要选择其他具有较高硬度的材料作为所述第一箔层102,如不锈钢层、钛合金层、铝合金层等。在一些其他的实施例中,所述第一箔层102包括不锈钢层、钛合金层、铝合金层中的任意一种,也可以是这些材料层中的若干种在垂直所述基材101100的第一表面1011的方向上的依次堆叠。In fact, other materials with higher hardness can also be selected as the first foil layer 102 as required, such as a stainless steel layer, a titanium alloy layer, an aluminum alloy layer, and the like. In some other embodiments, the first foil layer 102 includes any one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, or several of these material layers are perpendicular to the substrate 101100 . Sequential stacking in the direction of the first surface 1011 .
所述第二箔层103包括铝层,铝层具有一定的柔软度,并且适应于需要变形的情况。并且,铝层具有密度低、塑性高、延展性好、耐腐蚀、易回收、易表面处理等特点,在使用所述复合箔材100时,该铝层可以 跟随所述基材101发生形变、延展,便于裹覆到电芯501等物体表面,对这些物体起到一定的保护作用。The second foil layer 103 includes an aluminum layer, and the aluminum layer has a certain degree of softness and is suitable for the situation that needs to be deformed. In addition, the aluminum layer has the characteristics of low density, high plasticity, good ductility, corrosion resistance, easy recycling, easy surface treatment, etc. When the composite foil 100 is used, the aluminum layer can follow the substrate 101 to deform, It can be extended, so that it can be easily wrapped on the surface of objects such as the battery core 501, and has a certain protective effect on these objects.
铝层的厚度范围为0.05mm-0.180mm,此时,所述复合箔材100制备的电池包装壳400在第二箔层103分布区域也可以起到对电芯501的较佳保护作用。实际上,也可根据需要设置所述不锈钢层以及所述铝层的厚度分布。The thickness of the aluminum layer is in the range of 0.05mm-0.180mm. At this time, the battery packaging case 400 prepared by the composite foil 100 can also play a better role in protecting the battery core 501 in the distribution area of the second foil layer 103 . In fact, the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required.
铝层的硬度范围为HB62至HB150,不锈钢层的硬度范围为HB600至HB660,两者的硬度值差值至少为HB450,大于等于所述复合箔材100所要求的第一箔层102和第二箔层103之间的硬度差值,符合所述复合箔材100对第一箔层102和第二箔层103的硬度需求。The hardness of the aluminum layer is in the range of HB62 to HB150, and the hardness of the stainless steel layer is in the range of HB600 to HB660. The hardness difference between the foil layers 103 meets the hardness requirements of the composite foil 100 for the first foil layer 102 and the second foil layer 103 .
所述铝层和不锈钢层的混用,有助于控制所述复合箔材100的制备价格,以及在保证复合箔材100的强度的同时,减小所述复合箔材100的加工难度。The mixed use of the aluminum layer and the stainless steel layer helps to control the manufacturing price of the composite foil 100 , and reduces the processing difficulty of the composite foil 100 while ensuring the strength of the composite foil 100 .
所述第一箔层102和第二箔层103分布在所述基材101的第一表面1011的不同区域,因此,可根据需要设置所述第一箔层102和第二箔层103的具体分布区域和分布数量,当所述复合箔材100用于裹覆到不同形状的物体上时,可以根据所述物体的形状特点选取所需的复合箔材100。The first foil layer 102 and the second foil layer 103 are distributed in different regions of the first surface 1011 of the substrate 101 , therefore, the specific details of the first foil layer 102 and the second foil layer 103 can be set as required Distribution area and distribution quantity, when the composite foil 100 is used to wrap objects of different shapes, the required composite foil 100 can be selected according to the shape characteristics of the objects.
例如,在使用所述复合箔材100保护三角锥形物体时,由于该三角锥形物体的四个顶角在该三角锥形物体跌落地面时,非常容易受到冲击、发生破损,因此该三角锥形物体的顶角处需要额外的重点保护。在选择复合箔材100裹覆到该三角锥形物体表面时,该复合箔材100的至少四个区域分布有所述第一箔层102,并且,存在四个分布有所述第一箔层102的区域覆盖在该三角锥形物体的四个顶角处,以起到更优的保护作用。For example, when the composite foil 100 is used to protect a triangular-conical object, since the four vertices of the triangular-conical object are very easily impacted and damaged when the triangular-conical object falls on the ground, the triangular-cone The top corners of shaped objects require additional focus protection. When the composite foil 100 is selected to be wrapped on the surface of the triangular pyramid object, the first foil layer 102 is distributed in at least four regions of the composite foil 100, and there are four distributions of the first foil layer The area of 102 covers the four top corners of the triangular pyramid object, so as to play a better protective effect.
在该第一实施例中,所述第一箔层102和第二箔层103之间设置有第一材料层104,所述第一材料层104包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种,这些材料层都具有较佳的吸收性能,能够吸收冲击所产生的能量,对冲击能量和震动具有相应的吸收性,并且对所述第一箔 层102与第二箔层103之间的应力也能起到一定的缓冲的作用,可以进一步优化所述复合箔材100的性能。In the first embodiment, a first material layer 104 is disposed between the first foil layer 102 and the second foil layer 103, and the first material layer 104 includes a polypropylene layer, a polyethylene layer and a nylon layer At least one of these material layers has better absorption performance, can absorb the energy generated by the impact, has corresponding absorption to the impact energy and vibration, and can absorb the first foil layer 102 and the second foil layer 103. The stress between them can also play a certain buffering role, which can further optimize the performance of the composite foil 100 .
实际上,所述第一箔层102和第二箔层103也可以直接邻接设置,这可以降低所述复合箔材100的结构复杂程度,此处可以参阅图2,为第二实施例中所述复合箔材100的结构示意图。In fact, the first foil layer 102 and the second foil layer 103 can also be directly adjacent to each other, which can reduce the structural complexity of the composite foil 100 , here can refer to FIG. 2 , which is described in the second embodiment. A schematic diagram of the structure of the composite foil 100 is shown.
在一些其他的实施例中,所述第一箔层102以及第二箔层103间虽然有缝隙,但并不填充所述第一材料层104,此处可以参阅图3,为第三实施例中所述复合箔材100的结构示意图。这可以在降低所述复合箔材100的结构复杂程度的同时,减轻所述复合箔材100的自重,以便拓宽复合箔材100的应用场景范围。In some other embodiments, although there is a gap between the first foil layer 102 and the second foil layer 103, the first material layer 104 is not filled. Please refer to FIG. 3, which is the third embodiment. Schematic diagram of the structure of the composite foil 100 described in . This can reduce the structural complexity of the composite foil 100 and at the same time reduce the self-weight of the composite foil 100 , so as to broaden the scope of application scenarios of the composite foil 100 .
所述复合箔材100还包括:第二材料层106,用于将所述第一箔层102和第二箔层103装配到所述基材101表面,且所述第二材料层106的粘度大于第一预设值。使用所述第二材料层106,可以将所述第一箔层102以及所述第二箔层103很好的粘接到所述基材101表面,防止所述第一箔层102以及所述第二箔层103相对于所述基材101发生位移。The composite foil 100 further includes: a second material layer 106 for assembling the first foil layer 102 and the second foil layer 103 to the surface of the substrate 101, and the viscosity of the second material layer 106 greater than the first preset value. Using the second material layer 106, the first foil layer 102 and the second foil layer 103 can be well adhered to the surface of the substrate 101, preventing the first foil layer 102 and the The second foil layer 103 is displaced relative to the substrate 101 .
在图1所示的第一实施例中,所述第二材料层106位于所述基材101的第一表面1011,以粘附所述第一箔层102和第二箔层103。在第一实施例中,所述第一箔层102和第二箔层103之间形成有第一材料层104,所述第一材料层104也通过所述第二材料层106粘附到的所述基材101的第一表面。In the first embodiment shown in FIG. 1 , the second material layer 106 is located on the first surface 1011 of the substrate 101 to adhere the first foil layer 102 and the second foil layer 103 . In the first embodiment, a first material layer 104 is formed between the first foil layer 102 and the second foil layer 103 , and the first material layer 104 is also adhered to by the second material layer 106 the first surface of the substrate 101 .
实际上,也可根据需要设置所述第二材料层106。在所述第一箔层102与第二箔层103间存在缝隙时,所述第二材料层106至少位于所述第一箔层102和所述基材101之间,以及至少位于所述第二箔层103和所述基材101之间Actually, the second material layer 106 can also be provided as required. When there is a gap between the first foil layer 102 and the second foil layer 103, the second material layer 106 is at least located between the first foil layer 102 and the substrate 101, and at least located between the first foil layer 102 and the substrate 101. Between the second foil layer 103 and the substrate 101
在图3所示的第三实施例中,所述第二材料层106仅仅位于所述第一箔层102和所述基材101之间,以及所述第二箔层103和所述基材101之间时,满足了粘接要求,也减少了第二材料层106的使用量,具有降低制备成本、节能环保的优点。In the third embodiment shown in FIG. 3 , the second material layer 106 is only located between the first foil layer 102 and the substrate 101 , and the second foil layer 103 and the substrate 101 , the bonding requirements are met, and the usage amount of the second material layer 106 is also reduced, which has the advantages of reducing the manufacturing cost, saving energy and protecting the environment.
所述第二材料层106的材料包括聚丙烯酸化材料以及胶水中的至少 一种。在所述基材101的材料为所述聚丙烯材料时,可以直接对所述基材101进行酸化处理,获得聚丙烯酸化材料,而无需额外配置所述聚丙烯酸化材料,这能够有效简化制备所述复合箔材100所需的工序。The material of the second material layer 106 includes at least one of polyacrylated material and glue. When the material of the base material 101 is the polypropylene material, the base material 101 can be directly acidified to obtain a polyacrylated material without additional configuration of the polyacrylated material, which can effectively simplify the preparation Processes required for the composite foil 100 .
在图1所示的第一实施例中,由聚丙烯酸化材料形成所述第二材料层106,且所述聚丙烯酸化材料形成的第二材料层106的厚度范围为10um-30um。In the first embodiment shown in FIG. 1 , the second material layer 106 is formed of a polyacrylated material, and the thickness of the second material layer 106 formed of the polyacrylated material ranges from 10um to 30um.
在一些实施例中,由胶水形成所述第二材料层106,胶水的重量为2至3g/m 2In some embodiments, the second material layer 106 is formed of glue having a weight of 2 to 3 g/m 2 .
由于第二箔层103的硬度小于第二箔层103的硬度,因此,该实施例中还设置第三材料层105来保护所述第二箔层103。所述第三材料层105形成在所述第二箔层103的第一表面,所述第二箔层103的第一表面与所述第二箔层103和基材101的粘接面相对。所述第三材料层105具有较高的耐性,包括耐腐蚀性、耐磨等,以防止在使用所述复合箔材100时所述第二箔层103被磨损。Since the hardness of the second foil layer 103 is smaller than the hardness of the second foil layer 103 , in this embodiment, a third material layer 105 is further provided to protect the second foil layer 103 . The third material layer 105 is formed on the first surface of the second foil layer 103 , and the first surface of the second foil layer 103 is opposite to the bonding surface of the second foil layer 103 and the substrate 101 . The third material layer 105 has high resistance, including corrosion resistance, abrasion resistance, etc., to prevent the second foil layer 103 from being worn when the composite foil 100 is used.
在一些实施例中,所述第三材料层105的材料包括尼龙材料或树脂材料中的至少一种。实际上,也可根据需要选用其他具有耐性的材料,如聚乙烯材料等。In some embodiments, the material of the third material layer 105 includes at least one of nylon material or resin material. In fact, other resistant materials, such as polyethylene materials, can also be selected as required.
在一些其他的实施例中,所述第三材料层105也可以覆盖到所述第一箔层102的第一表面,起到对所述第一箔层102和第二箔层103的同时的保护作用。In some other embodiments, the third material layer 105 may also cover the first surface of the first foil layer 102 , so as to simultaneously cover the first foil layer 102 and the second foil layer 103 Protective effects.
所述第三材料层105通过胶水等粘接到所述第一箔层102和第二箔层103的表面。The third material layer 105 is bonded to the surfaces of the first foil layer 102 and the second foil layer 103 by glue or the like.
在该实施例中,所述第一箔层102的厚度大于所述第二箔层103的厚度,此时,所述复合箔层的第一箔层102分布区域能够提供足够的保护强度,同时还可以减少第二箔层103的制备材料用量。In this embodiment, the thickness of the first foil layer 102 is greater than the thickness of the second foil layer 103. In this case, the distribution area of the first foil layer 102 of the composite foil layer can provide sufficient protection strength, and at the same time It is also possible to reduce the amount of materials used for the preparation of the second foil layer 103 .
为了让所述复合箔材100的第一表面平整,所述第三材料层105的第一表面与所述第一箔层102的第一表面齐平,所述第一箔层102和第二箔层103间的第一材料层104的第一表面也与所述第一箔层102的第一表面齐平。所述复合箔材100的第一表面平整,便于所述复合箔材100 的存储堆放。In order to make the first surface of the composite foil 100 flat, the first surface of the third material layer 105 is flush with the first surface of the first foil layer 102, the first foil layer 102 and the second The first surface of the first material layer 104 between the foil layers 103 is also flush with the first surface of the first foil layer 102 . The first surface of the composite foil 100 is flat, which facilitates the storage and stacking of the composite foil 100 .
实际上,参看图2、3,所述第一箔层102的厚度也能够与所述第二箔层103的厚度相等,并不以所述第一箔层102的厚度大于第二箔层103的厚度为限。In fact, referring to FIGS. 2 and 3 , the thickness of the first foil layer 102 can also be equal to the thickness of the second foil layer 103 , and the thickness of the first foil layer 102 is not greater than that of the second foil layer 103 thickness is limited.
在所述第一箔层102的厚度与所述第二箔层103的厚度相等时,在要形成所述第三材料层105时,可以将所述第三材料层105同时覆盖到所述第一箔层102和第二箔层103表面,既保持所述复合箔材100的第一表面的平整,同时也能够实现对第一箔层102和第二箔层103都起到表面保护作用。When the thickness of the first foil layer 102 is equal to the thickness of the second foil layer 103, when the third material layer 105 is to be formed, the third material layer 105 may be covered to the first foil layer at the same time. The surfaces of the first foil layer 102 and the second foil layer 103 not only keep the first surface of the composite foil 100 flat, but also achieve surface protection for both the first foil layer 102 and the second foil layer 103 .
本申请的实施例中还包括一种电池包装壳400。The embodiment of the present application also includes a battery packaging case 400 .
请参阅图4,为一实施例中所述电池包装壳400的结构示意图,在该实施例中,用到的复合箔材100的结构如图2所示。Please refer to FIG. 4 , which is a schematic structural diagram of the battery packaging case 400 in an embodiment. In this embodiment, the structure of the composite foil 100 used is shown in FIG. 2 .
在图4所示的实施例中,所述电池包装壳400包括:壳体401,由所述的复合箔材100(请参阅图2)制备,且所述复合箔材100的基材101的第二表面朝向所述壳体401内侧,所述复合箔材100的基材101的第二表面与所述复合箔材100的基材101的第一表面1011(请参阅图2)相对。In the embodiment shown in FIG. 4 , the battery packaging case 400 includes: a case 401 made of the composite foil 100 (refer to FIG. 2 ), and the base material 101 of the composite foil 100 is The second surface faces the inside of the casing 401 , and the second surface of the base material 101 of the composite foil 100 is opposite to the first surface 1011 (refer to FIG. 2 ) of the base material 101 of the composite foil 100 .
所述第一箔层102(请参阅图2)和第二箔层103(请参阅图2)之间设置有第一材料层104,所述第一材料层104包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种,用作缓冲作用,既能够实现对外界冲击的缓冲,也能够实现对所述第一箔层102与第二箔层103之间的应力的缓冲,以进一步优化所述复合箔材100的性能。A first material layer 104 is disposed between the first foil layer 102 (refer to FIG. 2 ) and the second foil layer 103 (refer to FIG. 2 ), and the first material layer 104 includes a polypropylene layer, a polyethylene layer and at least one of the nylon layers, used as a buffer, which can not only buffer the external impact, but also buffer the stress between the first foil layer 102 and the second foil layer 103, so as to further optimize Properties of the composite foil 100 .
所述复合箔材100的第一箔层102所在区域至少对应至所述壳体401的顶面和底面。这是因为,电芯501的底部和顶部通常设置有电极等结构,这些结构一旦被破坏、发生毁损,将会导致所述电池的直接毁损,因此,电芯501的底部和顶部对所述电池包装壳400的防护强度的要求更高。当将电芯501装配到所述电池包装壳400内时,所述第一箔层102可以有效保护所述电芯501的底部和顶部。The area where the first foil layer 102 of the composite foil 100 is located corresponds to at least the top surface and the bottom surface of the casing 401 . This is because the bottom and top of the battery cell 501 are usually provided with structures such as electrodes. Once these structures are damaged or damaged, the battery will be directly damaged. The requirements for the protection strength of the packaging shell 400 are higher. When the battery cells 501 are assembled into the battery packaging case 400 , the first foil layer 102 can effectively protect the bottom and top of the battery cells 501 .
为了降低所述电池包装壳400的整体质量,且为了满足所述复合箔材100形成所述电池包装壳400时接受冲击锻造、弯折变形的需求,而所述复合箔材100在形成所述壳体401时,至少需要发生五次弯折,因此将所述复合箔材100的第二箔层103所在区域对应至所述壳体401的侧壁,所述第二箔层103的硬度小于所述第一箔层102的硬度,可以满足接受冲击、发生形变的要求,降低制备所述电池包装壳400的难度。In order to reduce the overall quality of the battery packaging case 400, and to meet the requirements of impact forging and bending deformation when the composite foil 100 is formed into the battery packaging case 400, the composite foil 100 is formed into the battery packaging case 400. When the casing 401 is used, at least five bendings are required, so the area where the second foil layer 103 of the composite foil 100 is located corresponds to the side wall of the casing 401 , and the hardness of the second foil layer 103 is less than The hardness of the first foil layer 102 can meet the requirements of being impacted and deformed, thereby reducing the difficulty of preparing the battery packaging case 400 .
在图4所示的实施例中,由于所述壳体401顶面和底面的边缘区域需要接收冲击、发生弯折以形成所述壳体401,因此,复合箔材100的第二箔层103还对应分布至所述壳体401顶面和底面的边缘区域,以满足所述复合箔材100接受冲击、发生形变的要求。In the embodiment shown in FIG. 4 , since the edge regions of the top and bottom surfaces of the casing 401 need to receive impact and bend to form the casing 401 , the second foil layer 103 of the composite foil 100 It is also distributed to the edge regions of the top surface and the bottom surface of the casing 401 correspondingly, so as to meet the requirements of the composite foil 100 being impacted and deformed.
本申请的实用新型中还包括一种电池。The utility model of the present application also includes a battery.
请参阅图5,为一实施例中所述电池的结构示意图,在该实施例中,用到的电池包装壳400的结构如图4所示。Please refer to FIG. 5 , which is a schematic diagram of the structure of the battery in one embodiment. In this embodiment, the structure of the battery packaging case 400 used is shown in FIG. 4 .
在图5所示的实施例中,所述电池500包括所述的电池包装壳400(请参阅图4)以及电芯501,所述电芯501设置于所述壳体401内。In the embodiment shown in FIG. 5 , the battery 500 includes the battery packaging case 400 (refer to FIG. 4 ) and a battery cell 501 , and the battery cell 501 is disposed in the casing 401 .
所述电芯501指含有正、负极的电化学电芯501,是电池中的蓄电部分,在配备了保护电路和电池包装壳400后,可以直接作为电池使用。The battery cell 501 refers to an electrochemical cell 501 containing a positive electrode and a negative electrode, which is a power storage part in the battery, and can be directly used as a battery after being equipped with a protection circuit and a battery packaging case 400 .
所述电芯501的第一表面与所述壳体401内表面一预设区域502相对,在将所述电芯501装配到所述壳体401内时,所述第一表面与所述预设区域502相接触。所述预设区域502涂覆有涂层,所述涂层的材料包括热熔胶,所述涂层的粘度大于第二预设值,能够将所述电芯501粘附到所述预设区域502表面,防止所述电芯501相较于所述预设区域502发生滑移,从而防止所述电芯501在所述壳体401内相较于所述壳体401发生滑移、碰撞,造成所述电芯501以及壳体401的破损。The first surface of the battery cell 501 is opposite to a predetermined area 502 on the inner surface of the housing 401 . When the battery cell 501 is assembled into the housing 401 , the first surface and the Let the regions 502 be in contact. The preset area 502 is coated with a coating, the material of the coating includes hot melt adhesive, the viscosity of the coating is greater than the second preset value, and the battery core 501 can be adhered to the preset The surface of the area 502 prevents the cell 501 from slipping compared to the preset area 502 , thereby preventing the cell 501 from slipping and colliding with the casing 401 in the casing 401 , causing damage to the battery cell 501 and the casing 401 .
所述预设区域502至少包括与所述第一箔层102所在区域相对的第一部分,所述第一部分并未在图5中示出,且所述第一部分的面积大于等于所述电芯501的第一表面的面积。The preset area 502 at least includes a first part opposite to the area where the first foil layer 102 is located, the first part is not shown in FIG. 5 , and the area of the first part is greater than or equal to the cell 501 area of the first surface.
当所述电芯501装配到所述壳体401内时,所述电芯501的第一表 面完全与所述预设区域502的第一部分相接触,所述第一部分在所述电芯501的第一表面上的投影覆盖所述电芯501的第一表面,因此,所述电芯501的第一表面可以被所述第一箔层102完全保护起来,从而获取到更佳的保护作用,降低所述电池发生毁损的可能性。When the battery cell 501 is assembled into the casing 401 , the first surface of the battery cell 501 is completely in contact with the first part of the predetermined area 502 , and the first part is in the first part of the battery cell 501 . The projection on the first surface covers the first surface of the battery cell 501. Therefore, the first surface of the battery core 501 can be completely protected by the first foil layer 102, so as to obtain better protection. The possibility of damage to the battery is reduced.
本申请的复合箔材100、电池包装壳400以及电池使用具有不同硬度的第一箔层102和第二箔层103,可以根据需要配置所述第一箔层102和第二箔层103的具体硬度,提高电池包装壳400的硬度,从而减小电池包装壳400的强度,降低电池发生破损的几率,简单方便。The composite foil 100 , the battery packaging case 400 and the battery of the present application use the first foil layer 102 and the second foil layer 103 with different hardnesses, and the specific details of the first foil layer 102 and the second foil layer 103 can be configured as required. The hardness is improved, the hardness of the battery packaging case 400 is increased, the strength of the battery packaging case 400 is reduced, and the probability of damage to the battery is reduced, which is simple and convenient.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,例如各实施例之间技术特征的相互结合,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are only the embodiments of the present application, which are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, such as the interaction of technical features between the embodiments Combination, or direct or indirect application in other related technical fields, are equally included in the scope of patent protection of this application.

Claims (15)

  1. 一种复合箔材,其特征在于,包括:A composite foil, characterized in that, comprising:
    基材;和,substrate; and,
    第一箔层和第二箔层,分别分布于所述基材的第一表面的不同区域,所述第一箔层的硬度大于所述第二箔层的硬度,且所述第一箔层和第二箔层的硬度值差值大于等于HB300。The first foil layer and the second foil layer are respectively distributed in different regions of the first surface of the substrate, the hardness of the first foil layer is greater than that of the second foil layer, and the first foil layer is The difference in hardness with the second foil layer is greater than or equal to HB300.
  2. 根据权利要求1所述的复合箔材,其特征在于,所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种。The composite foil according to claim 1, wherein a first material layer is disposed between the first foil layer and the second foil layer, and the first material layer comprises a polypropylene layer, a polyethylene layer and at least one of the nylon layers.
  3. 根据权利要求1所述的复合箔材,其特征在于,所述第一箔层包括不锈钢层、钛合金层、铝合金层中的至少一种,所述第二箔层包括铝层,所述基材包括聚丙烯层。The composite foil material according to claim 1, wherein the first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, the second foil layer includes an aluminum layer, and the The substrate includes a polypropylene layer.
  4. 根据权利要求3所述的复合箔材,其特征在于,所述不锈钢层的厚度范围为0.04mm-0.150mm,所述铝层的厚度范围为0.05mm-0.180mm。The composite foil material according to claim 3, wherein the thickness of the stainless steel layer is in the range of 0.04mm-0.150mm, and the thickness of the aluminum layer is in the range of 0.05mm-0.180mm.
  5. 根据权利要求1所述的复合箔材,其特征在于,还包括:第二材料层,所述第二材料层至少位于所述第一箔层和所述基材之间,以及至少位于所述第二箔层和所述基材之间,且所述第二材料层的粘度大于第一预设值。The composite foil of claim 1, further comprising: a second material layer located at least between the first foil layer and the substrate, and at least between the first foil layer and the substrate Between the second foil layer and the substrate, the viscosity of the second material layer is greater than the first preset value.
  6. 根据权利要求5所述的复合箔材,其特征在于,所述第二材料层的材料包括聚丙烯酸化材料以及胶水中的至少一种。The composite foil material according to claim 5, wherein the material of the second material layer comprises at least one of polyacrylated material and glue.
  7. 根据权利要求1所述的复合箔材,其特征在于,所述第二箔层的第一表面形成有第三材料层,所述第三材料层的材料包括尼龙材料或树脂材料中的至少一种。The composite foil material according to claim 1, wherein a third material layer is formed on the first surface of the second foil layer, and the material of the third material layer comprises at least one of nylon material or resin material kind.
  8. 根据权利要求7所述的复合箔材,其特征在于,所述基材的第一表面分布有多个第一箔层以及多个第二箔层,根据权利要求7所述的复合箔材,其特征在于,所述第一箔层的厚度大于所述第二箔层的厚度,所述第三材料层的第一表面与所述第一箔层的第一 表面齐平。The composite foil according to claim 7, wherein a plurality of first foil layers and a plurality of second foil layers are distributed on the first surface of the base material, and the composite foil according to claim 7, It is characterized in that the thickness of the first foil layer is greater than the thickness of the second foil layer, and the first surface of the third material layer is flush with the first surface of the first foil layer.
  9. 根据权利要求1所述的复合箔材,其特征在于,所述基材的第一表面的不同区域分布有多个第一箔层以及多个第二箔层。The composite foil according to claim 1, wherein a plurality of first foil layers and a plurality of second foil layers are distributed in different regions of the first surface of the base material.
  10. 一种电池包装壳,其特征在于,包括:A battery packaging case, comprising:
    壳体,由权利要求1中所述的复合箔材制备,且所述复合箔材的基材的第二表面朝向所述壳体内侧。A casing, prepared from the composite foil of claim 1, with the second surface of the substrate of the composite foil facing the inside of the casing.
  11. 根据权利要求10所述的电池包装壳,其特征在于,所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种。The battery packaging case according to claim 10, wherein a first material layer is disposed between the first foil layer and the second foil layer, and the first material layer comprises a polypropylene layer, a polyethylene layer and at least one of the nylon layers.
  12. 根据权利要求10所述的电池包装壳,其特征在于,所述复合箔材的第一箔层所在区域至少对应至所述壳体的顶面和底面;所述复合箔材的第二箔层所在区域至少对应至所述壳体的侧壁。The battery packaging case according to claim 10, wherein the area where the first foil layer of the composite foil material is located corresponds to at least the top surface and the bottom surface of the case; the second foil layer of the composite foil material The area at least corresponds to the side wall of the casing.
  13. 一种电池,其特征在于,包括:A battery, characterized in that, comprising:
    如权利要求10所述的电池包装壳;The battery packaging case of claim 10;
    电芯,设置于所述壳体内。The battery core is arranged in the casing.
  14. 根据权利要求13所述的电池,其特征在于,所述电芯的第一表面与所述壳体内表面一预设区域相对,且所述预设区域涂覆有涂层,所述涂层的材料包括热熔胶,所述涂层的粘度大于第二预设值。The battery according to claim 13, wherein the first surface of the battery core is opposite to a predetermined area on the inner surface of the casing, and the predetermined area is coated with a coating, and the coating is The material includes hot melt adhesive, and the viscosity of the coating is greater than a second preset value.
  15. 根据权利要求14所述的电池,其特征在于,所述预设区域至少包括与所述第一箔层所在区域相对的第一部分。The battery of claim 14, wherein the predetermined area includes at least a first portion opposite to the area where the first foil layer is located.
PCT/CN2020/141670 2020-12-30 2020-12-30 Composite foil, battery packaging shell, and battery WO2022141260A1 (en)

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