WO2022141259A1 - Battery package casing and battery - Google Patents

Battery package casing and battery Download PDF

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Publication number
WO2022141259A1
WO2022141259A1 PCT/CN2020/141669 CN2020141669W WO2022141259A1 WO 2022141259 A1 WO2022141259 A1 WO 2022141259A1 CN 2020141669 W CN2020141669 W CN 2020141669W WO 2022141259 A1 WO2022141259 A1 WO 2022141259A1
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WO
WIPO (PCT)
Prior art keywords
foil layer
battery
layer
packaging case
battery packaging
Prior art date
Application number
PCT/CN2020/141669
Other languages
French (fr)
Chinese (zh)
Inventor
夏恒涛
Original Assignee
宁德新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德新能源科技有限公司 filed Critical 宁德新能源科技有限公司
Priority to PCT/CN2020/141669 priority Critical patent/WO2022141259A1/en
Priority to CN202080028118.9A priority patent/CN114008839A/en
Publication of WO2022141259A1 publication Critical patent/WO2022141259A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/131Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
    • H01M50/134Hardness
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/103Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/124Primary casings; Jackets or wrappings characterised by the material having a layered structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/131Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/14Primary casings; Jackets or wrappings for protecting against damage caused by external factors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of batteries, in particular to a battery packaging case and a battery.
  • the present application provides a battery packaging case and a battery, which can reduce the probability of damage to the battery.
  • a battery packaging case provided by the present application includes an accommodating space surrounded by a plurality of walls, and a first foil layer and a second foil layer are distributed in different regions of the walls, and the hardness of the first foil layer is greater than that of the first foil layer.
  • the hardness of the second foil layer, and the difference between the hardness values of the first foil layer and the second foil layer is greater than or equal to HB300.
  • the minimum hardness of the first foil layer is HB300, which has sufficient strength to protect the battery cells installed in the battery packaging case .
  • the hardness of the second foil layer is relatively low, which is convenient for users to process, and reduces the processing difficulty in preparing the battery packaging case.
  • the number of the walls is at least 4, and each wall is connected by edges to enclose the enclosed accommodation space, and the first foil layer is distributed in the middle area of the walls, which can greatly strengthen the battery packaging case. strength.
  • the first foil layer is distributed at the intersection of any three or more of the walls.
  • the first foil layer can effectively protect the corners of the battery packaging case and prevent the corners of the battery packaging case from being damaged when the battery packaging case is dropped.
  • the battery packaging case further includes: a safety valve mounted on the first surface of the wall and penetrating the wall in a direction perpendicular to the first surface of the wall. In this way, when the battery cells loaded in the battery packaging case react to generate gas, etc., the safety valve can be opened to release the pressure, so as to prevent the battery packaging case from malfunctioning and causing the battery packaging case to burst.
  • the density of the second foil layer is lower than the density of the first foil layer to reduce the total weight of the battery packaging case.
  • a first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer includes at least one of polypropylene material or polyacrylated material.
  • the first material layer has a certain buffering effect, which can buffer the stress between the first foil layer and the second foil layer, and has the effect of anti-shock, and can absorb a part of the shock when the battery packaging case is dropped , to prevent damage to the battery packaging case.
  • the battery packaging case further includes a base material, the first surface of the base material is disposed toward the outside of the battery packaging case, the first foil layer and the second foil layer are both formed on the first surface of the base material, The substrate serves to connect the first and second foil layers.
  • the first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer
  • the second foil layer includes an aluminum layer
  • the base material includes a polypropylene layer, conforming to the hardness value difference greater than or equal to HB300 requirements.
  • the battery packaging case further includes: a second material layer located at least between the first foil layer and the substrate, and at least between the second foil layer and the substrate, the second The viscosity of the material layer is greater than the preset value.
  • the second material layer can bond the first foil layer and the substrate, and bond the second foil layer and the substrate.
  • the second material layer is only located between the first foil layer and the base material, and between the second foil layer and the base material, while playing an adhesive role, It is also possible to save the amount of the second material layer and save the material cost.
  • the second foil layer Since the hardness of the second foil layer is lower than the hardness of the first foil layer, the second foil layer is easily scratched during use. Therefore, the first surface of the second foil layer is formed with The third material layer is used to protect the surface of the second foil layer and prevent the surface of the second foil layer from being scratched.
  • the material of the third material layer includes at least one of nylon material or resin material.
  • the thickness of the first foil layer is greater than the thickness of the second foil layer, and the first surface of the third material layer located on the same side of the battery packaging case is flush with the first surface of the first foil layer .
  • the outer shell of the battery packaging case can be ensured to be flat, which facilitates assembly and facilitates storage of the battery packaging case.
  • a battery provided by the present application includes: the battery packaging case; and a battery core, which is arranged in the battery packaging case.
  • the battery packaging case is a hexahedral packaging case, and the first foil layer is distributed in the middle area of each wall of the hexahedral packaging case.
  • the middle area of each wall is the area where the battery is most likely to be impacted. Therefore, arranging the first foil layer in the middle area of each wall can effectively improve the service life of the battery and prevent the battery from Drops, collisions, etc. cause damage to the middle area of the wall, thereby causing damage to the battery and affecting the service life of the battery.
  • the first foil layer is also distributed at the corners of the hexahedral packaging case to effectively protect the battery
  • the corners of the packaging case prevent the corners of the battery packaging case from being damaged when the battery packaging case is dropped.
  • the hexahedral packaging shell includes a first wall, and the intersection of the first wall and other walls is an edge sealing area, and the second foil layer is distributed in the edge sealing area.
  • the density of the second foil layer is lower than the density of the first foil layer to reduce the total weight of the battery packaging case.
  • a first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer includes at least one of polypropylene material or polyacrylated material.
  • the first material layer has a certain buffering effect, which can buffer the stress between the first foil layer and the second foil layer, and has the effect of anti-shock, and can absorb a part of the shock when the battery packaging case is dropped , to prevent damage to the battery packaging case.
  • the battery packaging case and the battery of the present application use the first foil layer and the second foil layer with a hardness difference of at least HB300, so the minimum hardness of the first foil layer is HB300, which can effectively improve the hardness of the battery packaging case and the battery, reduce the The probability of breakage of the battery and the battery case can also be simplified due to the lower hardness of the second foil layer.
  • FIG. 1 is a schematic structural diagram of a battery packaging case in a first embodiment of the present application
  • FIG. 2 is a schematic top view of the structure of the first wall 105 in the first embodiment of the present application;
  • FIG 3 is a schematic side view of the structure of the first wall 105 in the first embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a battery packaging case according to a second embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a battery packaging case according to a third embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of the battery according to an embodiment of the present application.
  • the inventors have found that the reason why the battery is prone to damage in the prior art is that the battery usually uses an aluminum film as the packaging shell.
  • the battery will generate heat and gas during use, and the aluminum film has low hardness and is prone to deformation, the battery is prone to bulge during use, causing short-circuiting at sharp corners, causing the battery to emit smoke, Fire or even explosion.
  • the inventor's research also found that if a single material with higher hardness such as a steel foil is used to prepare the battery packaging case, although the disadvantage of the lower hardness of the aluminum film can be overcome, due to the higher hardness of these materials, the production
  • the battery packaging case has high processing difficulty, low output and high cost, and is very unsuitable for large-scale industrial production.
  • the inventor proposes a battery packaging case and a battery.
  • FIG. 1 is a schematic structural diagram of the battery packaging case in the first embodiment of the present application
  • FIG. 2 is a top-view structural schematic diagram of the first wall 105 in the first embodiment of the present application.
  • the battery packaging case 100 includes an accommodating space surrounded by a plurality of walls 101 (see FIG. 2 for details). Different regions of the wall 101 are distributed with a first foil layer 102 and a second foil layer 103, and the hardness of the first foil layer 102 is greater than that of the second foil layer 103, and the first foil layer 102 and The difference in hardness of the second foil layer 103 is greater than or equal to HB300.
  • the minimum hardness of the first foil layer 102 is HB300, which is strong enough to protect the The battery cells in the battery packaging case 100 are described.
  • the hardness of the second foil layer 103 is relatively low, which is convenient for the user to process and form the battery packaging case and realize the soft packaging process.
  • the battery packaging case 100 is also a hexahedral packaging case, which is consistent with the shape of the battery cells to be assembled.
  • the shape of the battery cell to be packaged is a rectangular parallelepiped
  • the battery packaging case 100 has the same shape as the battery cell, and is a rectangular parallelepiped packaging case
  • the size of the battery packaging case 100 is slightly larger than that of the battery cell. It has six walls 101, and the edges of each wall 101 are connected to enclose the cuboid space.
  • the shape of the battery packaging case 100 can be set according to the shape of the battery cell, and is not limited to the hexahedral packaging case in FIG. 1 .
  • FIG. 3 is a schematic side view of the wall in the first embodiment.
  • the side of the wall 101 facing the inside of the battery packaging case is the second surface of the substrate 300 .
  • the first surface 3001 of the substrate 300 is opposite to the second surface of the substrate 300 and faces the battery packaging.
  • the case 100 is provided externally.
  • the first foil layer 102 and the second foil layer 103 are distributed in different regions of the first surface 3001 of the substrate 300 , and the first surfaces of the first foil layer 102 and the second foil layer 103 face the battery
  • the packaging case 100 is provided outside.
  • the first foil layer 102 includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer
  • the second foil layer 103 includes an aluminum layer
  • the substrate 300 includes a polypropylene layer.
  • the middle area of each wall 101 is the area where the battery is most likely to be impacted
  • the first foil layer 102 is provided in the middle area of each wall 101 to prevent the battery from falling, In the event of a collision, the middle area of the wall 101 is damaged, resulting in damage to the battery cells packaged inside the battery packaging case 100 , affecting the service life of the battery, and the shape and size of the middle area can be set by the user as required.
  • the shape of the middle region is a rectangle, and the shape and size of the first foil layer 102 in the middle region are the same as the shape and size of the middle region.
  • the shape of the first foil layer 102 in the middle area is similar to the shape of the wall 101 of the battery packaging case 100 , and the ratio of the first foil layer 102 in the middle area to the corresponding side of the wall 101 is greater than or equal to 0.6 .
  • the intersections of any three or more of the walls are slightly distributed.
  • the first foil layer 102, the first foil layer 102 with higher hardness can effectively protect the corners of the battery packaging case 100 and prevent the corners of the battery packaging case 100 from being damaged when dropped.
  • the first foil layer 102 may be distributed only in the middle area of the wall 101 , or as shown in FIG. 5 , the first foil layer 102 may be distributed only at the intersection of three or more walls.
  • the first foil layer 102 and the specific distribution area of the first foil layer 102 can be set according to actual requirements.
  • the foil When preparing the battery packaging case 100, the foil needs to be bent to form each wall 101 to enclose the accommodating space. Therefore, in the area where the foil is expected to be bent, a second foil with lower hardness is distributed.
  • the foil layer 103 that is, the second foil layer is distributed at the edge of each of the walls 101 , so as to reduce the difficulty of processing when preparing the battery packaging case 100 .
  • the distribution area of the second foil layer 103 can also be set as required.
  • the second foil layer 103 is distributed in all other areas except the middle area of each wall 101 and the corners where the first foil layer 102 is distributed.
  • the first foil layer 102 is a stainless steel layer
  • the second foil layer 103 is an aluminum layer
  • the hardness of the stainless steel layer ranges from HB600 to HB660
  • the hardness of the aluminum layer ranges from HB62 to HB150.
  • the hardness difference between the two is at least HB450, which is greater than the hardness difference HB300 required by the composite foil 100 , and meets the hardness requirements for the first foil layer 102 and the second foil layer 103 .
  • the thickness of the stainless steel layer is in the range of 0.04mm-0.150mm, and the thickness of the aluminum layer is in the range of 0.05mm-0.180mm. In this thickness range, the battery packaging case 100 can play a better protective role. In fact, the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required.
  • a second material layer 301 is formed on the first surface of the substrate 300 for adhering the first foil layer 102 and the second foil layer 103 , and the second material layer 301 is disposed at least on the substrate 300 and the first foil layer 102, and between the substrate 300 and the second foil layer 103, while achieving adhesion, the amount of the second material layer 301 is reduced to reduce Material cost, environmental protection effect.
  • the viscosity of the second material layer 301 should be high enough to meet the needs of adhering the first foil layer 102 and the second foil layer 103 to the first surface of the substrate 300, preventing the first foil layer 102 and the second foil layer 103 The foil layer 102 and the second foil layer 103 are displaced relative to the substrate 300 .
  • This solution of forming the second material layer 301 only between the substrate 300 and the first foil layer 102 and between the substrate 300 and the second foil layer 103 is suitable for all
  • the specific distribution of the first foil layer 102 and the second foil layer 103 can also be planned according to needs, for example, the first foil layer 102 and the second foil layer 103 are arranged adjacent to each other, and there is no arrangement in the middle. the void.
  • the voids are filled with a first material layer 302 , which is not shown in FIGS. 1 and 2 , and the first material layer 302 filled here is shown in FIG. 3 .
  • the voids are filled with a first material layer 302, and the first material layer 302 is made of a material with better absorption properties, which can absorb vibration and the first foil
  • the stress between the layer 102 and the second foil layer 103 and the shock from the outside are buffered, so as to further optimize the shock resistance of the battery packaging case 100 .
  • the first material layer 302 includes at least one of a polypropylene layer, a polyethylene layer, and a nylon layer.
  • the specific material composition of the first material layer 302 can also be set as required, preferably with better absorption performance.
  • the second material layer 301 is also formed on the first surface 3001 of the base material 300 exposed from the gap, for bonding the first material layer 302 .
  • a third material layer 303 is also provided to protect the second foil layer 103 .
  • the third material layer 303 is also not shown in FIG. 1 and FIG. 2 , but is only shown in FIG. 3 .
  • the third material layer 303 is formed on the first surface of the second foil layer 103 and has high resistance, including corrosion resistance, abrasion resistance, etc., and can prevent the second foil layer of the battery packaging case 100 103 is worn out during use.
  • the third material layer 303 may also be provided to the first surface of the first foil layer 102 . In this way, the surfaces of the first foil layer 102 and the second foil layer 103 can also be protected.
  • the third material layer 303 is adhered to the first surfaces of the first foil layer 102 and the second foil layer 103 by glue or the like, and the material of the third material layer 303 includes at least a nylon material or a resin material. A sort of. Actually, the third material layer 303 can also be provided as required.
  • the thickness of the second foil layer 103 is smaller than the thickness of the first foil layer 102
  • the height of the third material layer 303 is the same as that of the first foil layer 102 and the first foil layer 102 .
  • the height difference of the second foil layer 103 is matched, and the first surface of the third material layer 303 is flush with the first surface of the first foil layer 102. In this way, the outer surface of the battery packaging case is flat, which is convenient for assembly.
  • the battery packaging case further includes: a safety valve 106 , which is assembled on the first surface of the wall 101 (please refer to FIG. 2 ) and is perpendicular to the first surface of the wall 101 through the wall 101 in the direction of .
  • a safety valve 106 which is assembled on the first surface of the wall 101 (please refer to FIG. 2 ) and is perpendicular to the first surface of the wall 101 through the wall 101 in the direction of .
  • the battery packaging case includes only one safety valve 106 , which is arranged on the first surface of the first wall 105 and penetrates through the first wall. 105 , forming a controllable airflow channel, and controlling the opening of the safety valve 106 when necessary to discharge the gas in the battery packaging case 100 .
  • the specific number and arrangement of the safety valves 106 can also be set as required, for example, two safety valves 106 are provided, and the two safety valves 106 are located on both sides of the first wall 105, or Three safety valves 106 are provided, and each of the safety valves is located on each wall of the battery packaging case.
  • the safety valve 106 is a one-way valve, which can prevent outside air from entering the battery packaging case 100 .
  • the safety valve 106 can also be set as a normally closed two-way valve, which is only opened when the pressure needs to be released, so it is difficult for the outside gas to enter the battery packaging case 100 .
  • the density of the second foil layer 103 is smaller than the density of the first foil layer 102 to reduce the total mass of the battery packaging case 100 .
  • a battery is also provided in the embodiments of the present application.
  • FIG. 6 is a schematic structural diagram of a battery 600 in an embodiment of the present application.
  • the battery 600 includes the battery packaging case 100 (as shown in FIG. 1 ) and a battery cell 601 , and the battery cell 601 is disposed in the battery packaging case 100 .
  • the battery cell 601 refers to an electrochemical cell containing positive and negative electrodes, which is the power storage part of the battery 600 , and can be directly used as the battery 600 after being equipped with a protection circuit and the battery packaging case 100 .
  • the first surface of the battery cell 601 is opposite to a predetermined area 602 on the inner surface of the battery packaging case 100 .
  • the first surface and all The preset area 602 is in contact.
  • the preset area 602 is coated with a coating, and the material of the coating includes hot melt adhesive, and the viscosity of the coating is large enough to adhere the battery core 601 to the surface of the preset area 602, and prevent the battery cell 601 from slipping relative to the preset area 602 , thereby preventing the battery cell 601 from slipping and colliding with the battery packaging case 100 in the battery packaging case 100 , The battery cell 601 and the battery packaging case 100 are damaged.
  • the preset area 602 at least includes a first portion opposite to the area where the first foil layer 102 (shown in FIG. 1 ) is located, the first portion is not shown in FIG. 6 , and the area of the first portion is greater than or equal to the area of the first surface of the battery cell 601 .
  • the first surface of the battery cell 601 is completely in contact with the first part of the predetermined area 602 , and the first part is in the battery cell 601 .
  • the projection on the first surface of the battery cell 601 covers the first surface of the battery cell 601, therefore, the first surface of the battery cell 601 can be completely protected by the first foil layer 102, so as to obtain better protection. , reducing the possibility of damage to the battery 600 .
  • the battery cell 601 is hexahedral, the shape of the battery packaging case 100 matches the shape of the battery cell 601 , and is also a hexahedral packaging case, as shown in FIG. 1 , and the size of the battery packaging case 100 is larger than
  • the size of the battery cell 601 is to wrap the battery cell 601 inside. Since the middle area of each wall is the area where the battery 600 is most easily impacted, the first foil layer 102 is provided in the middle area of each wall to prevent the battery 600 from being dropped, collided, etc. The middle area of the battery 600 is damaged, resulting in damage to the battery 600 and affecting the service life of the battery 600 .
  • the first foil layer 102 is distributed at the corner of the battery packaging case 100 to effectively protect the battery packaging.
  • the corners of the case 100 prevent the corners of the battery packaging case 100 from being damaged when the battery packaging case 100 is dropped.
  • the first wall 105 (as shown in FIG. 1 ) of the battery 600 packaging case can take one edge as an axis, and rotate around the axis.
  • the first wall 105 is lifted up, the battery cell 601 is assembled into the battery packaging case 100 , and the first wall 105 is sealed to the other walls 101 .
  • the encapsulation is completed at the opening of the enclosed unclosed receiving area.
  • the other side of the first wall 105 opposite to the side where the shaft is located forms a top seal, and the tabs of the battery cells 601 will protrude from the top seal.
  • the strips form side seals.
  • Both the top seal and the side seal belong to the edge sealing region 104 (as shown in FIG. 1 ).
  • the foil for constructing the battery packaging case 100 needs to be bent, therefore, a second foil with lower hardness is distributed in the edge sealing area 104 Layer 102 to accommodate bending requirements.
  • the density of the second foil layer 103 (shown in FIG. 1 ) is lower than the density of the first foil layer 102 to reduce the overall weight of the battery 600 .
  • a first material layer 301 (as shown in FIG. 3 ) is disposed between the first foil layer 102 and the second foil layer 103 , and the material of the first material layer 301 includes polypropylene material or polyacrylated material At least one of them has a certain buffering effect, which can buffer the stress between the first foil layer 102 and the second foil layer 103 and has an impact resistance effect.
  • a part of the impact can be absorbed to prevent the battery packaging case 100 of the battery 600 from being damaged.
  • the battery packaging case 100 and the battery of the present application use the first foil layer 102 and the second foil layer 103 with a hardness difference of at least HB300, so the minimum hardness of the first foil layer 102 is HB300, which can effectively improve the composite foil, battery
  • the hardness of the packaging case and the battery reduces the probability of damage to the battery, and because the hardness of the second foil layer 103 is low, the processing difficulty of the battery packaging case 100 can also be simplified.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

Disclosed are a battery package casing and a battery, which can reduce the probability of batteries being damaged. The battery package casing provided by the present application comprises an accommodation space, which is defined by a plurality of walls, and first foil layers and second foil layers are distributed on different areas of the walls. The hardness of the first foil layer is greater than that of the second foil layer, and the difference between a hardness value of the first foil layer and a hardness value of the second foil layer is greater than or equal to HB300.

Description

电池包装壳及电池Battery case and battery 技术领域technical field
本申请涉及电池领域,具体涉及电池包装壳及电池。The present application relates to the field of batteries, in particular to a battery packaging case and a battery.
背景技术Background technique
传统的电池非常容易发生破损,电池一旦破损,不仅会造成经济的损伤,且电池内部的反应溶液很有可能外漏,污染环境,甚至造成尖角短路,引起电池冒烟、起火甚至爆炸,非常危险。Traditional batteries are very prone to damage. Once the battery is damaged, it will not only cause economic damage, but also the reaction solution inside the battery is likely to leak out, pollute the environment, and even cause a short circuit at the sharp corners, causing the battery to smoke, catch fire or even explode. Danger.
亟需提出一种新的电池包装箔材来降低电池发生破损的几率。There is an urgent need to propose a new battery packaging foil to reduce the probability of battery breakage.
发明内容SUMMARY OF THE INVENTION
鉴于此,本申请提供一种电池包装壳及电池,能够降低电池发生破损的几率。In view of this, the present application provides a battery packaging case and a battery, which can reduce the probability of damage to the battery.
本申请提供的一种电池包装壳,包括由多个壁围设成的容纳空间,且所述壁的不同区域分布有第一箔层和第二箔层,所述第一箔层的硬度大于所述第二箔层的硬度,且所述第一箔层和所述第二箔层的硬度值差值大于等于HB300。A battery packaging case provided by the present application includes an accommodating space surrounded by a plurality of walls, and a first foil layer and a second foil layer are distributed in different regions of the walls, and the hardness of the first foil layer is greater than that of the first foil layer. The hardness of the second foil layer, and the difference between the hardness values of the first foil layer and the second foil layer is greater than or equal to HB300.
由于所述第一箔层和第二箔层硬度值差大于等于HB300,因此所述第一箔层的最小硬度为HB300,具有足够的强度来保护装设于所述电池包装壳内的电池芯。并且,所述第二箔层的硬度较低,便于用户加工,降低制备所述电池包装壳时的加工难度。Since the difference in hardness between the first foil layer and the second foil layer is greater than or equal to HB300, the minimum hardness of the first foil layer is HB300, which has sufficient strength to protect the battery cells installed in the battery packaging case . In addition, the hardness of the second foil layer is relatively low, which is convenient for users to process, and reduces the processing difficulty in preparing the battery packaging case.
所述壁的数目至少为4个,各个壁通过边缘相接以围成封闭的所述容纳空间,所述壁的中间区域分布有所述第一箔层,可以大大加强所述电池包装壳的强度。The number of the walls is at least 4, and each wall is connected by edges to enclose the enclosed accommodation space, and the first foil layer is distributed in the middle area of the walls, which can greatly strengthen the battery packaging case. strength.
由于电池包装壳在发生掉落时,很容易磕碰到所述电池包装壳的转角处,因此,任意三个或以上所述壁的相交处分布有所述第一箔层,该硬度较大的第一箔层可以有效保护所述电池包装壳的转角,防止所述电 池包装壳的转角在所述电池包装壳掉落时发生毁损。Since the battery packaging case is easily knocked against the corner of the battery packaging case when it is dropped, the first foil layer is distributed at the intersection of any three or more of the walls. The first foil layer can effectively protect the corners of the battery packaging case and prevent the corners of the battery packaging case from being damaged when the battery packaging case is dropped.
所述电池包装壳还包括:安全阀,装配于所述壁的第一表面,并在垂直所述壁第一表面的方向上贯穿所述壁。这样,在所述电池包装壳内装载的电池芯反应产生气体等时,可以打开所述安全阀,进行泄压,防止所述电池包装壳发生故障,导致所述电池包装壳爆裂。The battery packaging case further includes: a safety valve mounted on the first surface of the wall and penetrating the wall in a direction perpendicular to the first surface of the wall. In this way, when the battery cells loaded in the battery packaging case react to generate gas, etc., the safety valve can be opened to release the pressure, so as to prevent the battery packaging case from malfunctioning and causing the battery packaging case to burst.
所述第二箔层的密度小于所述第一箔层的密度,以减轻所述电池包装壳的总重量。The density of the second foil layer is lower than the density of the first foil layer to reduce the total weight of the battery packaging case.
所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层的材料包括聚丙烯材料或聚丙烯酸化材料中的至少一种。该第一材料层具有一定的缓冲作用,可以缓冲所述第一箔层与第二箔层之间的应力,并且具有抗冲击的效果,在所述电池包装壳掉落时,能够吸收一部分冲击,防止所述电池包装壳发生毁损。A first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer includes at least one of polypropylene material or polyacrylated material. The first material layer has a certain buffering effect, which can buffer the stress between the first foil layer and the second foil layer, and has the effect of anti-shock, and can absorb a part of the shock when the battery packaging case is dropped , to prevent damage to the battery packaging case.
所述电池包装壳还包括基材,所述基材的第一表面朝向所述电池包装壳外部设置,所述第一箔层和第二箔层均形成于所述基材的第一表面,所述基材起到连接所述第一箔层和第二箔层的作用。The battery packaging case further includes a base material, the first surface of the base material is disposed toward the outside of the battery packaging case, the first foil layer and the second foil layer are both formed on the first surface of the base material, The substrate serves to connect the first and second foil layers.
所述第一箔层包括不锈钢层、钛合金层、铝合金层中的至少一种,所述第二箔层包括铝层,所述基材包括聚丙烯层,符合硬度值差值大于等于HB300的要求。The first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, the second foil layer includes an aluminum layer, and the base material includes a polypropylene layer, conforming to the hardness value difference greater than or equal to HB300 requirements.
所述电池包装壳还包括:第二材料层,至少位于所述第一箔层和所述基材之间,以及至少位于所述第二箔层和所述基材之间,所述第二材料层的粘度大于预设值。所述第二材料层可以粘接所述第一箔层以及所述基材,以及粘接所述第二箔层以及基材。并且,在所述第二材料层仅位于所述第一箔层以及所述基材之间,以及所述第二箔层以及所述基材之间时,在起到粘接作用的同时,也可以节省所述第二材料层的用量,节省物料成本。The battery packaging case further includes: a second material layer located at least between the first foil layer and the substrate, and at least between the second foil layer and the substrate, the second The viscosity of the material layer is greater than the preset value. The second material layer can bond the first foil layer and the substrate, and bond the second foil layer and the substrate. In addition, when the second material layer is only located between the first foil layer and the base material, and between the second foil layer and the base material, while playing an adhesive role, It is also possible to save the amount of the second material layer and save the material cost.
由于所述第二箔层的硬度低于第一箔层的硬度,因此,所述第二箔层很容易在使用过程中被划伤,因此,所述第二箔层的第一表面形成有第三材料层,以保护所述第二箔层表面,防止所述第二箔层表面发生划伤。Since the hardness of the second foil layer is lower than the hardness of the first foil layer, the second foil layer is easily scratched during use. Therefore, the first surface of the second foil layer is formed with The third material layer is used to protect the surface of the second foil layer and prevent the surface of the second foil layer from being scratched.
所述第三材料层的材料包括尼龙材料或树脂材料中的至少一种。The material of the third material layer includes at least one of nylon material or resin material.
所述第一箔层的厚度大于所述第二箔层的厚度,位于所述电池包装壳同一面的所述第三材料层的第一表面与所述第一箔层的第一表面齐平。这样可以保证所述电池包装壳的外壳平整,便于进行装配,以及便于进行所述电池包装壳的储藏。The thickness of the first foil layer is greater than the thickness of the second foil layer, and the first surface of the third material layer located on the same side of the battery packaging case is flush with the first surface of the first foil layer . In this way, the outer shell of the battery packaging case can be ensured to be flat, which facilitates assembly and facilitates storage of the battery packaging case.
本申请提供的一种电池,包括:所述的电池包装壳;电池芯,设置于所述电池包装壳内。A battery provided by the present application includes: the battery packaging case; and a battery core, which is arranged in the battery packaging case.
所述电池包装壳为六面体包装壳,且所述六面体包装壳的各个壁的中间区域分布有所述第一箔层。各个壁的中间区域是所述电池接受冲击时最容易受到冲击的区域,因此在各个壁的中间区域设置所述第一箔层,能够有效的提高所述电池的使用寿命,防止所述电池因为发生掉落、碰撞等导致所述壁的中间区域破损,从而导致所述电池毁损,影响电池的使用寿命。The battery packaging case is a hexahedral packaging case, and the first foil layer is distributed in the middle area of each wall of the hexahedral packaging case. The middle area of each wall is the area where the battery is most likely to be impacted. Therefore, arranging the first foil layer in the middle area of each wall can effectively improve the service life of the battery and prevent the battery from Drops, collisions, etc. cause damage to the middle area of the wall, thereby causing damage to the battery and affecting the service life of the battery.
由于电池包装壳在发生掉落时,还很容易磕碰到所述电池包装壳的转角处,因此,所述六面体包装壳的转角处也分布有所述第一箔层,以有效保护所述电池包装壳的转角,防止所述电池包装壳的转角在所述电池包装壳掉落时发生毁损。Since the battery packaging case is easily knocked against the corners of the battery packaging case when it is dropped, the first foil layer is also distributed at the corners of the hexahedral packaging case to effectively protect the battery The corners of the packaging case prevent the corners of the battery packaging case from being damaged when the battery packaging case is dropped.
所述六面体包装壳包括第一壁,所述第一壁与其他壁的相交处为封边区域,所述封边区域分布有所述第二箔层。The hexahedral packaging shell includes a first wall, and the intersection of the first wall and other walls is an edge sealing area, and the second foil layer is distributed in the edge sealing area.
所述第二箔层的密度小于所述第一箔层的密度,以减轻所述电池包装壳的总重量。The density of the second foil layer is lower than the density of the first foil layer to reduce the total weight of the battery packaging case.
所述第一箔层和所述第二箔层之间设置有第一材料层,所述第一材料层的材料包括聚丙烯材料或聚丙烯酸化材料中的至少一种。该第一材料层具有一定的缓冲作用,可以缓冲所述第一箔层与第二箔层之间的应力,并且具有抗冲击的效果,在所述电池包装壳掉落时,能够吸收一部分冲击,防止所述电池包装壳发生毁损。A first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer includes at least one of polypropylene material or polyacrylated material. The first material layer has a certain buffering effect, which can buffer the stress between the first foil layer and the second foil layer, and has the effect of anti-shock, and can absorb a part of the shock when the battery packaging case is dropped , to prevent damage to the battery packaging case.
本申请的电池包装壳以及电池使用硬度值差值至少为HB300的第一箔层和第二箔层,因此第一箔层的最小硬度为HB300,可以有效提高电池包装壳以及电池的硬度,降低电池和电池包装壳发生破损的几率, 并且,由于第二箔层的硬度较低,也可以简化加工所述电池包装壳的难度。The battery packaging case and the battery of the present application use the first foil layer and the second foil layer with a hardness difference of at least HB300, so the minimum hardness of the first foil layer is HB300, which can effectively improve the hardness of the battery packaging case and the battery, reduce the The probability of breakage of the battery and the battery case can also be simplified due to the lower hardness of the second foil layer.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本申请的第一实施例中的电池包装壳的结构示意图;1 is a schematic structural diagram of a battery packaging case in a first embodiment of the present application;
图2是本申请的第一实施例中的第一壁105的俯视结构示意图;FIG. 2 is a schematic top view of the structure of the first wall 105 in the first embodiment of the present application;
图3是本申请的第一实施例中的第一壁105的侧视结构示意图;3 is a schematic side view of the structure of the first wall 105 in the first embodiment of the present application;
图4是本申请的第二实施例的电池包装壳的结构示意图;4 is a schematic structural diagram of a battery packaging case according to a second embodiment of the present application;
图5是本申请的第三实施例的电池包装壳的结构示意图;5 is a schematic structural diagram of a battery packaging case according to a third embodiment of the present application;
图6是本申请的一实施例中所述电池的结构示意图。FIG. 6 is a schematic structural diagram of the battery according to an embodiment of the present application.
具体实施方式Detailed ways
发明人研究发现,现有技术中电池容易发生破损的原因在于,电池通常采用铝膜作为包装外壳,铝膜的硬度较低,很容易在外力的作用下划伤,导致电池破损。The inventors have found that the reason why the battery is prone to damage in the prior art is that the battery usually uses an aluminum film as the packaging shell.
并且,由于电池在使用的过程中会产热产气,由于铝膜的硬度较低,容易发生形变,因此,电池很容易在使用的过程中产生鼓包,引发尖角短路,造成电池冒烟、起火甚至发生爆炸。In addition, because the battery will generate heat and gas during use, and the aluminum film has low hardness and is prone to deformation, the battery is prone to bulge during use, causing short-circuiting at sharp corners, causing the battery to emit smoke, Fire or even explosion.
经发明人研究还发现,若使用单一的钢箔材料等具有较高硬度的材料来制备电池包装壳,虽然能够克服铝膜硬度较低的缺点,但由于这些材料的较高硬度,导致在生产电池包装壳时,具有很高的加工难度,产量低,成本高,非常不适用于大规模的工业生产。The inventor's research also found that if a single material with higher hardness such as a steel foil is used to prepare the battery packaging case, although the disadvantage of the lower hardness of the aluminum film can be overcome, due to the higher hardness of these materials, the production The battery packaging case has high processing difficulty, low output and high cost, and is very unsuitable for large-scale industrial production.
发明人为了克服上述问题,提出了一种电池包装壳以及电池。In order to overcome the above problems, the inventor proposes a battery packaging case and a battery.
请参阅图1和图2,其中图1是本申请的第一实施例中的电池包装壳的结构示意图,图2是本申请的第一实施例中的第一壁105的俯视结构示意图。Please refer to FIGS. 1 and 2 , wherein FIG. 1 is a schematic structural diagram of the battery packaging case in the first embodiment of the present application, and FIG. 2 is a top-view structural schematic diagram of the first wall 105 in the first embodiment of the present application.
在该第一实施例中,所述电池包装壳100包括由多个壁101(详见图2)围设成的容纳空间。所述壁101的不同区域分布有第一箔层102和第二箔层103,且所述第一箔层102的硬度大于所述第二箔层103的硬度,所述第一箔层102和所述第二箔层103的硬度值差值大于等于HB300。In the first embodiment, the battery packaging case 100 includes an accommodating space surrounded by a plurality of walls 101 (see FIG. 2 for details). Different regions of the wall 101 are distributed with a first foil layer 102 and a second foil layer 103, and the hardness of the first foil layer 102 is greater than that of the second foil layer 103, and the first foil layer 102 and The difference in hardness of the second foil layer 103 is greater than or equal to HB300.
由于所述第一箔层102和所述第二箔层103的硬度值差值大于等于HB300,因此所述第一箔层102的最小硬度为HB300,具有足够的强度,能够保护装设于所述电池包装壳100内的电池芯。并且,所述第二箔层103的硬度较低,便于用户加工形成所述电池包装壳,实现软包封装工艺。Since the difference in hardness between the first foil layer 102 and the second foil layer 103 is greater than or equal to HB300, the minimum hardness of the first foil layer 102 is HB300, which is strong enough to protect the The battery cells in the battery packaging case 100 are described. In addition, the hardness of the second foil layer 103 is relatively low, which is convenient for the user to process and form the battery packaging case and realize the soft packaging process.
由于电池芯的形状一般为六面体状,因此所述电池包装壳100也为六面体包装壳,与将要装配的电池芯的形状一致。在第一实施例中,要包装的电池芯的形状为长方体,所述电池包装壳100与电池芯形状一致,为长方体包装壳,且所述电池包装壳100的尺寸稍大于所述电池芯的尺寸,具有六个壁101,各个壁101的边缘相接围成所述长方体空间。Since the shape of the battery cells is generally hexahedral, the battery packaging case 100 is also a hexahedral packaging case, which is consistent with the shape of the battery cells to be assembled. In the first embodiment, the shape of the battery cell to be packaged is a rectangular parallelepiped, the battery packaging case 100 has the same shape as the battery cell, and is a rectangular parallelepiped packaging case, and the size of the battery packaging case 100 is slightly larger than that of the battery cell. It has six walls 101, and the edges of each wall 101 are connected to enclose the cuboid space.
实际上,可根据电池芯的形状设置所述电池包装壳100的形状,并不以图1中的六面体包装壳为限。In fact, the shape of the battery packaging case 100 can be set according to the shape of the battery cell, and is not limited to the hexahedral packaging case in FIG. 1 .
请同时参阅图1、图2以及图3,其中图3为第一实施例中所述壁的侧面示意图。Please refer to FIG. 1 , FIG. 2 and FIG. 3 at the same time, wherein FIG. 3 is a schematic side view of the wall in the first embodiment.
所述壁101朝向所述电池包装壳内部的一侧为基材300的第二表面,所述基材300的第一表面3001与所述基材300的第二表面相对,朝向所述电池包装壳100外部设置。The side of the wall 101 facing the inside of the battery packaging case is the second surface of the substrate 300 . The first surface 3001 of the substrate 300 is opposite to the second surface of the substrate 300 and faces the battery packaging. The case 100 is provided externally.
所述基材300的第一表面3001的不同区域分布有所述第一箔层102和第二箔层103,所述第一箔层102和第二箔层103的第一表面朝向所述电池包装壳100外部设置。The first foil layer 102 and the second foil layer 103 are distributed in different regions of the first surface 3001 of the substrate 300 , and the first surfaces of the first foil layer 102 and the second foil layer 103 face the battery The packaging case 100 is provided outside.
所述第一箔层102包括不锈钢层、钛合金层、铝合金层中的至少一种,所述第二箔层103包括铝层,所述基材300包括聚丙烯层。使用这些材料层作为所述第一箔层102和第二箔层103,能够有效的提高所述电池包装壳100的硬度,并且通过对所述第一箔层102和第二箔层103 的分布进行规划,可以有效的降低所述电池包装壳100的加工难度。The first foil layer 102 includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, the second foil layer 103 includes an aluminum layer, and the substrate 300 includes a polypropylene layer. Using these material layers as the first foil layer 102 and the second foil layer 103 can effectively improve the hardness of the battery packaging case 100, and through the distribution of the first foil layer 102 and the second foil layer 103 Planning can effectively reduce the processing difficulty of the battery packaging case 100 .
由于各个壁101的中间区域是所述电池最容易受到冲击的区域,因此在第一实施例中,各个壁101的中间区域设置有所述第一箔层102,防止所述电池发生掉落、碰撞等时,所述壁101的中间区域破损,导致所述电池包装壳100内部包装的电池芯发生毁损,影响电池的使用寿命,且所述中间区域的形状和尺寸可由用户根据需要设置。Since the middle area of each wall 101 is the area where the battery is most likely to be impacted, in the first embodiment, the first foil layer 102 is provided in the middle area of each wall 101 to prevent the battery from falling, In the event of a collision, the middle area of the wall 101 is damaged, resulting in damage to the battery cells packaged inside the battery packaging case 100 , affecting the service life of the battery, and the shape and size of the middle area can be set by the user as required.
在图1、图2所示的第一实施例中,所述中间区域的形状为长方形,所述中间区域的第一箔层102的形状和尺寸均与所述中间区域的形状和尺寸对应相同。所述中间区域的第一箔层102的形状与所述电池包装壳100的壁101的形状相似,且所述中间区域的第一箔层102与所述壁101的对应边的比例大于等于0.6。In the first embodiment shown in FIGS. 1 and 2 , the shape of the middle region is a rectangle, and the shape and size of the first foil layer 102 in the middle region are the same as the shape and size of the middle region. . The shape of the first foil layer 102 in the middle area is similar to the shape of the wall 101 of the battery packaging case 100 , and the ratio of the first foil layer 102 in the middle area to the corresponding side of the wall 101 is greater than or equal to 0.6 .
由于电池包装壳100掉落时,很容易磕碰到所述电池包装壳100的转角处,因此,在图1所示的第一实施例中,任意三个以上所述壁的相交处分布有所述第一箔层102,该硬度较大的第一箔层102可以有效保护所述电池包装壳100的转角,防止所述电池包装壳100的转角在掉落时发生毁损。When the battery packaging case 100 is dropped, it is easy to knock against the corners of the battery packaging case 100 . Therefore, in the first embodiment shown in FIG. 1 , the intersections of any three or more of the walls are slightly distributed. The first foil layer 102, the first foil layer 102 with higher hardness can effectively protect the corners of the battery packaging case 100 and prevent the corners of the battery packaging case 100 from being damaged when dropped.
实际上,也可以如图4所示,只在所述壁101的中间区域分布有所述第一箔层102,或者如图5所示,只在三个或以上的壁的相交处分布有所述第一箔层102,具体的第一箔层102分布区域可以根据实际的需求设置。In fact, as shown in FIG. 4 , the first foil layer 102 may be distributed only in the middle area of the wall 101 , or as shown in FIG. 5 , the first foil layer 102 may be distributed only at the intersection of three or more walls. The first foil layer 102 and the specific distribution area of the first foil layer 102 can be set according to actual requirements.
由于在制备所述电池包装壳100时,需要弯折箔材以形成各个壁101、围设成所述容纳空间,因此在所述箔材预计进行弯折的区域分布有硬度较低的第二箔层103,即各个所述壁101的边缘相接处分布有所述第二箔层,以降低制备所述电池包装壳100时的加工难度。When preparing the battery packaging case 100, the foil needs to be bent to form each wall 101 to enclose the accommodating space. Therefore, in the area where the foil is expected to be bent, a second foil with lower hardness is distributed. The foil layer 103 , that is, the second foil layer is distributed at the edge of each of the walls 101 , so as to reduce the difficulty of processing when preparing the battery packaging case 100 .
实际上也可根据需要设置所述第二箔层103的分布区域。在第一实施例中,除了第一箔层102分布在的各个壁101的中间区域,以及转角处之外,其他所有区域都分布的是所述第二箔层103。In fact, the distribution area of the second foil layer 103 can also be set as required. In the first embodiment, the second foil layer 103 is distributed in all other areas except the middle area of each wall 101 and the corners where the first foil layer 102 is distributed.
在第一实施例中,所述第一箔层102为不锈钢层,所述第二箔层103为铝层,且不锈钢层的硬度范围为HB600至HB660,铝层的硬度范围 为HB62至HB150,两者的硬度值差值至少为HB450,大于所述复合箔材100所要求的硬度值差值HB300,符合对所述第一箔层102和第二箔层103的硬度需求。In the first embodiment, the first foil layer 102 is a stainless steel layer, the second foil layer 103 is an aluminum layer, and the hardness of the stainless steel layer ranges from HB600 to HB660, and the hardness of the aluminum layer ranges from HB62 to HB150. The hardness difference between the two is at least HB450, which is greater than the hardness difference HB300 required by the composite foil 100 , and meets the hardness requirements for the first foil layer 102 and the second foil layer 103 .
在第一实施例中,所述不锈钢层的厚度范围为0.04mm-0.150mm,所述铝层的厚度范围为0.05mm-0.180mm。这个厚度范围下,所述电池包装壳100可以起到较佳的保护作用。实际上,也可根据需要设置所述不锈钢层以及所述铝层的厚度分布。In the first embodiment, the thickness of the stainless steel layer is in the range of 0.04mm-0.150mm, and the thickness of the aluminum layer is in the range of 0.05mm-0.180mm. In this thickness range, the battery packaging case 100 can play a better protective role. In fact, the thickness distribution of the stainless steel layer and the aluminum layer can also be set as required.
所述基材300的第一表面形成有第二材料层301,用于粘附所述第一箔层102和第二箔层103,且所述第二材料层301至少设置于所述基材300与所述第一箔层102之间,以及所述基材300与所述第二箔层103之间,在实现粘附作用的同时,减少所述第二材料层301的用量,达到降低物料成本、环保的效果。A second material layer 301 is formed on the first surface of the substrate 300 for adhering the first foil layer 102 and the second foil layer 103 , and the second material layer 301 is disposed at least on the substrate 300 and the first foil layer 102, and between the substrate 300 and the second foil layer 103, while achieving adhesion, the amount of the second material layer 301 is reduced to reduce Material cost, environmental protection effect.
所述第二材料层301的粘度应当足够大,以满足将所述第一箔层102以及所述第二箔层103粘接到所述基材300第一表面的需求,防止所述第一箔层102以及所述第二箔层103相对于所述基材300发生位移。The viscosity of the second material layer 301 should be high enough to meet the needs of adhering the first foil layer 102 and the second foil layer 103 to the first surface of the substrate 300, preventing the first foil layer 102 and the second foil layer 103 The foil layer 102 and the second foil layer 103 are displaced relative to the substrate 300 .
这种只在所述基材300与所述第一箔层102之间,以及所述基材300与所述第二箔层103之间形成所述第二材料层301的方案,适应于所述第一箔层102和第二箔层103之间形成有空隙,且空隙中未填充任何其他材料的情形。实际上也可以根据需要规划所述第一箔层102和第二箔层103的具体分布情况,如将所述第一箔层102以及所述第二箔层103设置成邻接设置,中间不设置所述空隙。This solution of forming the second material layer 301 only between the substrate 300 and the first foil layer 102 and between the substrate 300 and the second foil layer 103 is suitable for all The case where a gap is formed between the first foil layer 102 and the second foil layer 103, and no other material is filled in the gap. In fact, the specific distribution of the first foil layer 102 and the second foil layer 103 can also be planned according to needs, for example, the first foil layer 102 and the second foil layer 103 are arranged adjacent to each other, and there is no arrangement in the middle. the void.
在所述第一实施例中,所述空隙内填充有第一材料层302,但图1、图2中并未示出,这里填充的第一材料层302由图3示出。In the first embodiment, the voids are filled with a first material layer 302 , which is not shown in FIGS. 1 and 2 , and the first material layer 302 filled here is shown in FIG. 3 .
在图3所示的第一实施例中,所述空隙中填充有第一材料层302,该第一材料层302选用具有较佳的吸收性能的材料制备,能够吸收振动以及所述第一箔层102与第二箔层103之间的应力,以及缓冲来自外界的冲击,以进一步优化所述电池包装壳100的抗震性能。In the first embodiment shown in FIG. 3 , the voids are filled with a first material layer 302, and the first material layer 302 is made of a material with better absorption properties, which can absorb vibration and the first foil The stress between the layer 102 and the second foil layer 103 and the shock from the outside are buffered, so as to further optimize the shock resistance of the battery packaging case 100 .
在所述第一实施例中,所述第一材料层302包括聚丙烯层、聚乙烯层以及尼龙层中的至少一种。在其他的实施例中,也可根据需要设置所 述第一材料层302的具体材料成分,以具有较佳的吸收性能为佳。In the first embodiment, the first material layer 302 includes at least one of a polypropylene layer, a polyethylene layer, and a nylon layer. In other embodiments, the specific material composition of the first material layer 302 can also be set as required, preferably with better absorption performance.
在设置有所述第一材料层302时,所述第二材料层301也形成到所述空隙外露的所述基材300的第一表面3001,用于粘接所述第一材料层302。When the first material layer 302 is provided, the second material layer 301 is also formed on the first surface 3001 of the base material 300 exposed from the gap, for bonding the first material layer 302 .
在该第一实施例中,由于第二箔层103的硬度小于第二箔层103的硬度,因此,还设置第三材料层303来保护所述第二箔层103。该第三材料层303同样未在所述图1、图2中示出,而仅在图3中示出。所述第三材料层303形成在所述第二箔层103的第一表面,具有较高的耐性,包括耐腐蚀性、耐磨性等,能够防止所述电池包装壳100的第二箔层103在使用过程中被磨损。In the first embodiment, since the hardness of the second foil layer 103 is smaller than that of the second foil layer 103 , a third material layer 303 is also provided to protect the second foil layer 103 . The third material layer 303 is also not shown in FIG. 1 and FIG. 2 , but is only shown in FIG. 3 . The third material layer 303 is formed on the first surface of the second foil layer 103 and has high resistance, including corrosion resistance, abrasion resistance, etc., and can prevent the second foil layer of the battery packaging case 100 103 is worn out during use.
在一些其他的实施例中,所述第三材料层303还可以设置至所述第一箔层102的第一表面。这样,也可以起到对所述第一箔层102以及第二箔层103表面的保护作用。In some other embodiments, the third material layer 303 may also be provided to the first surface of the first foil layer 102 . In this way, the surfaces of the first foil layer 102 and the second foil layer 103 can also be protected.
所述第三材料层303通过胶水等粘接到所述第一箔层102和第二箔层103的第一表面,且所述第三材料层303的材料包括尼龙材料或树脂材料中的至少一种。实际上,也可根据需要设置所述第三材料层303。The third material layer 303 is adhered to the first surfaces of the first foil layer 102 and the second foil layer 103 by glue or the like, and the material of the third material layer 303 includes at least a nylon material or a resin material. A sort of. Actually, the third material layer 303 can also be provided as required.
在图3所示的第一实施例中,所述第二箔层103的厚度小于所述第一箔层102的厚度,所述第三材料层303的高度与所述第一箔层102和第二箔层103的高度差相匹配,所述第三材料层303的第一表面与所述第一箔层102的第一表面齐平,这样,所述电池包装壳的外表面平整,便于装配。In the first embodiment shown in FIG. 3 , the thickness of the second foil layer 103 is smaller than the thickness of the first foil layer 102 , and the height of the third material layer 303 is the same as that of the first foil layer 102 and the first foil layer 102 . The height difference of the second foil layer 103 is matched, and the first surface of the third material layer 303 is flush with the first surface of the first foil layer 102. In this way, the outer surface of the battery packaging case is flat, which is convenient for assembly.
请参阅图1、图4和图5,所述电池包装壳还包括:安全阀106,装配于所述壁101(请参阅图2)的第一表面,并在垂直所述壁101第一表面的方向上贯穿所述壁101。这样,在所述电池包装壳100内装载的电池芯反应产热产气时,可以打开所述安全阀106泄压,防止所述电池包装壳内的气体过多导致所述电池包装壳膨胀甚至爆裂。Please refer to FIG. 1 , FIG. 4 and FIG. 5 , the battery packaging case further includes: a safety valve 106 , which is assembled on the first surface of the wall 101 (please refer to FIG. 2 ) and is perpendicular to the first surface of the wall 101 through the wall 101 in the direction of . In this way, when the battery cells loaded in the battery packaging case 100 react to generate heat and gas, the safety valve 106 can be opened to release the pressure, so as to prevent the battery packaging case from expanding due to excessive gas in the battery packaging case. burst.
在图1、图4和图5所示的第一实施例中,所述电池包装壳仅包含一个安全阀106,设置在所述第一壁105的第一表面,并贯穿所述第一壁105,形成可控的气流通道,在需要时控制所述安全阀106打开,将 所述电池包装壳100内的气体排出。In the first embodiment shown in FIG. 1 , FIG. 4 and FIG. 5 , the battery packaging case includes only one safety valve 106 , which is arranged on the first surface of the first wall 105 and penetrates through the first wall. 105 , forming a controllable airflow channel, and controlling the opening of the safety valve 106 when necessary to discharge the gas in the battery packaging case 100 .
实际上,也可根据需要设置所述安全阀106的具体数量和排布方式,如设置两个安全阀106,且所述两个安全阀106分别位于所述第一壁105的两侧,或者设置三个安全阀106,且各个所述安全阀分别位于所述电池包装壳的各个壁。In fact, the specific number and arrangement of the safety valves 106 can also be set as required, for example, two safety valves 106 are provided, and the two safety valves 106 are located on both sides of the first wall 105, or Three safety valves 106 are provided, and each of the safety valves is located on each wall of the battery packaging case.
所述安全阀106为单向阀,可以防止外界气体进入制所述电池包装壳100内。实际上,也可以设置所述安全阀106为常闭的双向阀,只在需要泄压的时候打开,因此外界的气体也难以进入所述电池包装壳100内。The safety valve 106 is a one-way valve, which can prevent outside air from entering the battery packaging case 100 . In fact, the safety valve 106 can also be set as a normally closed two-way valve, which is only opened when the pressure needs to be released, so it is difficult for the outside gas to enter the battery packaging case 100 .
在所述第一实施例中,所述第二箔层103的密度小于所述第一箔层102的密度,以减小所述电池包装壳100的总质量。In the first embodiment, the density of the second foil layer 103 is smaller than the density of the first foil layer 102 to reduce the total mass of the battery packaging case 100 .
本申请的实施例中还提供了一种电池。A battery is also provided in the embodiments of the present application.
请参阅图6,为本申请一实施例中的电池600的结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of a battery 600 in an embodiment of the present application.
在该实施例中,所述电池600包括所述的电池包装壳100(如图1所示)以及电池芯601,所述电池芯601设置于所述电池包装壳100内。In this embodiment, the battery 600 includes the battery packaging case 100 (as shown in FIG. 1 ) and a battery cell 601 , and the battery cell 601 is disposed in the battery packaging case 100 .
所述电池芯601指含有正、负极的电化学电池芯,是电池600中的蓄电部分,在配备了保护电路和电池包装壳100后,可以直接作为电池600使用。The battery cell 601 refers to an electrochemical cell containing positive and negative electrodes, which is the power storage part of the battery 600 , and can be directly used as the battery 600 after being equipped with a protection circuit and the battery packaging case 100 .
所述电池芯601的第一表面与所述电池包装壳100内表面一预设区域602相对,在将所述电池芯601装配到所述电池包装壳100内时,所述第一表面与所述预设区域602相接触。The first surface of the battery cell 601 is opposite to a predetermined area 602 on the inner surface of the battery packaging case 100 . When the battery cell 601 is assembled into the battery packaging case 100 , the first surface and all The preset area 602 is in contact.
所述预设区域602涂覆有涂层,所述涂层的材料包括热熔胶,所述涂层的粘度足够大,能够将所述电池芯601粘附到所述预设区域602表面,并防止所述电池芯601相较于所述预设区域602发生滑移,从而防止所述电池芯601在所述电池包装壳100内相较于所述电池包装壳100发生滑移、碰撞,造成所述电池芯601以及电池包装壳100的破损。The preset area 602 is coated with a coating, and the material of the coating includes hot melt adhesive, and the viscosity of the coating is large enough to adhere the battery core 601 to the surface of the preset area 602, and prevent the battery cell 601 from slipping relative to the preset area 602 , thereby preventing the battery cell 601 from slipping and colliding with the battery packaging case 100 in the battery packaging case 100 , The battery cell 601 and the battery packaging case 100 are damaged.
所述预设区域602至少包括与所述第一箔层102(如图1所示)所在区域相对的第一部分,所述第一部分并未在图6中示出,且所述第一 部分的面积大于等于所述电池芯601的第一表面的面积。The preset area 602 at least includes a first portion opposite to the area where the first foil layer 102 (shown in FIG. 1 ) is located, the first portion is not shown in FIG. 6 , and the area of the first portion is greater than or equal to the area of the first surface of the battery cell 601 .
当所述电池芯601装配到所述电池包装壳100内时,所述电池芯601的第一表面完全与所述预设区域602的第一部分相接触,所述第一部分在所述电池芯601的第一表面上的投影覆盖所述电池芯601的第一表面,因此,所述电池芯601的第一表面可以被所述第一箔层102完全保护起来,从而获取到更佳的保护作用,降低所述电池600发生毁损的可能性。When the battery cell 601 is assembled into the battery packaging case 100 , the first surface of the battery cell 601 is completely in contact with the first part of the predetermined area 602 , and the first part is in the battery cell 601 . The projection on the first surface of the battery cell 601 covers the first surface of the battery cell 601, therefore, the first surface of the battery cell 601 can be completely protected by the first foil layer 102, so as to obtain better protection. , reducing the possibility of damage to the battery 600 .
所述电池芯601为六面体状,所述电池包装壳100的形状与所述电池芯601的形状相匹配,也为六面体包装壳,如图1所示,且所述电池包装壳100的尺寸大于所述电池芯601的尺寸,以将所述电池芯601裹覆在内。由于各个壁的中间区域是所述电池600最容易受到冲击的区域,因此在各个壁的中间区域设置有所述第一箔层102,防止所述电池600发生掉落、碰撞等时所述壁的中间区域破损,导致所述电池600毁损,影响电池600的使用寿命。The battery cell 601 is hexahedral, the shape of the battery packaging case 100 matches the shape of the battery cell 601 , and is also a hexahedral packaging case, as shown in FIG. 1 , and the size of the battery packaging case 100 is larger than The size of the battery cell 601 is to wrap the battery cell 601 inside. Since the middle area of each wall is the area where the battery 600 is most easily impacted, the first foil layer 102 is provided in the middle area of each wall to prevent the battery 600 from being dropped, collided, etc. The middle area of the battery 600 is damaged, resulting in damage to the battery 600 and affecting the service life of the battery 600 .
并且由于电池600发生掉落时很容易磕碰到所述电池600包装壳的转角处,因此,所述电池包装壳100的转角处分布有所述第一箔层102,以有效保护所述电池包装壳100的转角,防止所述电池包装壳100的转角在所述电池包装壳100掉落时发生毁损。And since the battery 600 is easily knocked against the corner of the battery 600 packaging case when it falls, the first foil layer 102 is distributed at the corner of the battery packaging case 100 to effectively protect the battery packaging. The corners of the case 100 prevent the corners of the battery packaging case 100 from being damaged when the battery packaging case 100 is dropped.
所述电池600包装壳的第一壁105(如图1所示)可以以一条边为轴,绕所述轴发生转动。在进行所述电池600的封装时,掀起所述第一壁105,并将所述电池芯601装配到所述电池包装壳100内,再将所述第一壁105封好至其他壁101所围成的未封闭容纳区域的开口处,完成封装。The first wall 105 (as shown in FIG. 1 ) of the battery 600 packaging case can take one edge as an axis, and rotate around the axis. When packaging the battery 600 , the first wall 105 is lifted up, the battery cell 601 is assembled into the battery packaging case 100 , and the first wall 105 is sealed to the other walls 101 . The encapsulation is completed at the opening of the enclosed unclosed receiving area.
所述第一壁105与轴所在边相对的另一条边形成顶封,所述电池芯601的极耳会从顶封伸出,所述第一壁105与所述轴所在边垂直的另外两条边形成侧封。所述顶封和侧封均属于封边区域104(如图1所示)。由于在制备所述电池包装壳100的封边区域104的过程中,构建所述电池包装壳100的箔材需要发生弯折,因此,在该封边区域104分布有硬度较小的第二箔层102,以适应弯折的需求。The other side of the first wall 105 opposite to the side where the shaft is located forms a top seal, and the tabs of the battery cells 601 will protrude from the top seal. The strips form side seals. Both the top seal and the side seal belong to the edge sealing region 104 (as shown in FIG. 1 ). In the process of preparing the edge sealing area 104 of the battery packaging case 100 , the foil for constructing the battery packaging case 100 needs to be bent, therefore, a second foil with lower hardness is distributed in the edge sealing area 104 Layer 102 to accommodate bending requirements.
在图6所述的实施例中,所述第二箔层103(如图1所示)的密度小于所述第一箔层102的密度,以减轻所述电池600的总重量。In the embodiment shown in FIG. 6 , the density of the second foil layer 103 (shown in FIG. 1 ) is lower than the density of the first foil layer 102 to reduce the overall weight of the battery 600 .
所述第一箔层102和所述第二箔层103之间设置有第一材料层301(如图3所示),所述第一材料层301的材料包括聚丙烯材料或聚丙烯酸化材料中的至少一种,具有一定的缓冲作用,可以缓冲所述第一箔层102与第二箔层103之间的应力,并且具有抗冲击的效果。在所述电池600掉落时,能够吸收一部分冲击,防止所述电池600的电池包装壳100发生毁损。A first material layer 301 (as shown in FIG. 3 ) is disposed between the first foil layer 102 and the second foil layer 103 , and the material of the first material layer 301 includes polypropylene material or polyacrylated material At least one of them has a certain buffering effect, which can buffer the stress between the first foil layer 102 and the second foil layer 103 and has an impact resistance effect. When the battery 600 is dropped, a part of the impact can be absorbed to prevent the battery packaging case 100 of the battery 600 from being damaged.
本申请的电池包装壳100以及电池使用硬度值差值至少为HB300的第一箔层102和第二箔层103,因此第一箔层102的最小硬度为HB300,可以有效提高复合箔材、电池包装壳以及电池的硬度,降低电池发生破损的几率,并且,由于第二箔层103的硬度较低,也可以简化所述电池包装壳100的加工难度。The battery packaging case 100 and the battery of the present application use the first foil layer 102 and the second foil layer 103 with a hardness difference of at least HB300, so the minimum hardness of the first foil layer 102 is HB300, which can effectively improve the composite foil, battery The hardness of the packaging case and the battery reduces the probability of damage to the battery, and because the hardness of the second foil layer 103 is low, the processing difficulty of the battery packaging case 100 can also be simplified.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,例如各实施例之间技术特征的相互结合,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, such as the interaction of technical features between the embodiments Combination, or direct or indirect application in other related technical fields, are equally included in the scope of patent protection of this application.

Claims (15)

  1. 一种电池包装壳,其特征在于,包括:A battery packaging case, comprising:
    多个壁,围设成容纳空间,且所述壁的不同区域分布有第一箔层和第二箔层,所述第一箔层的硬度大于所述第二箔层的硬度,且,所述第一箔层和所述第二箔层的硬度值差值大于等于HB300。A plurality of walls are formed to enclose an accommodating space, and different regions of the walls are distributed with a first foil layer and a second foil layer, the hardness of the first foil layer is greater than that of the second foil layer, and the The difference in hardness between the first foil layer and the second foil layer is greater than or equal to HB300.
  2. 根据权利要求1所述的电池包装壳,其特征在于,所述壁的数目至少为4个,通过边缘相接以围成封闭的所述容纳空间,所述壁的中间区域分布有所述第一箔层,和/或,The battery packaging case according to claim 1, wherein the number of the walls is at least 4, and the walls are connected by edges to enclose the enclosed accommodating space, and the middle area of the walls is distributed with the first accommodating space. a foil layer, and/or,
    任意三个以上所述壁的相交处分布有所述第一箔层。The first foil layer is distributed at the intersection of any three or more of the walls.
  3. 根据权利要求1所述的电池包装壳,其特征在于,还包括:安全阀,装配于所述壁的第一表面,并在垂直所述壁第一表面的方向上贯穿所述壁。The battery packaging case of claim 1, further comprising: a safety valve mounted on the first surface of the wall and penetrating the wall in a direction perpendicular to the first surface of the wall.
  4. 根据权利要求1所述的电池包装壳,其特征在于,所述第二箔层的密度小于所述第一箔层的密度。The battery packaging case of claim 1, wherein the density of the second foil layer is lower than the density of the first foil layer.
  5. 根据权利要求1所述的电池包装壳,其特征在于,所述第一箔层和第二箔层之间设置有第一材料层,所述第一材料层的材料包括聚丙烯材料或聚丙烯酸化材料中的至少一种。The battery packaging case according to claim 1, wherein a first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer comprises polypropylene material or polyacrylic acid at least one of the chemical materials.
  6. 根据权利要求1所述的电池包装壳,其特征在于,还包括基材,所述基材的第一表面朝向所述电池包装壳外部设置,所述第一箔层和第二箔层均形成于所述基材的第一表面。The battery packaging case according to claim 1, further comprising a base material, the first surface of the base material is disposed toward the outside of the battery packaging case, and both the first foil layer and the second foil layer are formed on the first surface of the substrate.
  7. 根据权利要求6所述的电池包装壳,其特征在于,所述第一箔层包括不锈钢层、钛合金层、铝合金层中的至少一种,所述第二箔层包括铝层,所述基材包括聚丙烯层。The battery packaging case according to claim 6, wherein the first foil layer includes at least one of a stainless steel layer, a titanium alloy layer, and an aluminum alloy layer, the second foil layer includes an aluminum layer, and the The substrate includes a polypropylene layer.
  8. 根据权利要求6所述的电池包装壳,其特征在于,还包括:第二材料层,至少位于所述第一箔层和所述基材之间,以及至少位于所述第二箔层和所述基材之间,所述第二材料层的粘度大于预设值。The battery packaging case according to claim 6, further comprising: a second material layer located at least between the first foil layer and the base material, and at least between the second foil layer and the substrate. Between the substrates, the viscosity of the second material layer is greater than a preset value.
  9. 根据权利要求1所述的电池包装壳,其特征在于,所述第二箔层 的第一表面形成有第三材料层,所述第三材料层的材料包括尼龙材料或树脂材料中的至少一种。The battery packaging case according to claim 1, wherein a third material layer is formed on the first surface of the second foil layer, and the material of the third material layer comprises at least one of nylon material or resin material kind.
  10. 根据权利要求9所述的电池包装壳,其特征在于,所述第一箔层的厚度大于所述第二箔层的厚度,位于所述电池包装壳同一面的所述第三材料层的第一表面与所述第一箔层的第一表面齐平。The battery packaging case according to claim 9, wherein the thickness of the first foil layer is greater than the thickness of the second foil layer, and the third material layer is located on the same side of the battery packaging case. A surface is flush with the first surface of the first foil layer.
  11. 一种电池,其特征在于,包括:A battery, characterized in that, comprising:
    权利要求1中所述的电池包装壳;The battery packaging case described in claim 1;
    电池芯,设置于所述电池包装壳内。The battery core is arranged in the battery packaging case.
  12. 根据权利要求11所述的电池,其特征在于,所述电池包装壳为六面体包装壳,且所述六面体包装壳的各个壁的中间区域分布有所述第一箔层。The battery according to claim 11, wherein the battery packaging case is a hexahedral packaging case, and the first foil layer is distributed in the middle region of each wall of the hexahedral packaging case.
  13. 根据权利要求12所述的电池,其特征在于,所述六面体包装壳的转角处分布有所述第一箔层;The battery according to claim 12, wherein the first foil layer is distributed at the corners of the hexahedral packaging shell;
    所述六面体包装壳包括第一壁,所述第一壁与其他壁的相交处为封边区域,所述封边区域分布有所述第二箔层。The hexahedral packaging shell includes a first wall, and the intersection of the first wall and other walls is an edge sealing area, and the second foil layer is distributed in the edge sealing area.
  14. 根据权利要求12所述的电池,其特征在于,所述第二箔层的密度小于所述第一箔层的密度。13. The battery of claim 12, wherein the density of the second foil layer is less than the density of the first foil layer.
  15. 根据权利要求12所述的电池,其特征在于,所述第一箔层和所述第二箔层之间设置有第一材料层,所述第一材料层的材料包括聚丙烯材料或聚丙烯酸化材料中的至少一种。The battery according to claim 12, wherein a first material layer is disposed between the first foil layer and the second foil layer, and the material of the first material layer comprises polypropylene material or polyacrylic acid at least one of the chemical materials.
PCT/CN2020/141669 2020-12-30 2020-12-30 Battery package casing and battery WO2022141259A1 (en)

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