WO2022133941A1 - Single-motor multi-mode hybrid power system and hybrid power vehicle - Google Patents

Single-motor multi-mode hybrid power system and hybrid power vehicle Download PDF

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Publication number
WO2022133941A1
WO2022133941A1 PCT/CN2020/139139 CN2020139139W WO2022133941A1 WO 2022133941 A1 WO2022133941 A1 WO 2022133941A1 CN 2020139139 W CN2020139139 W CN 2020139139W WO 2022133941 A1 WO2022133941 A1 WO 2022133941A1
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WO
WIPO (PCT)
Prior art keywords
gear
mode
engine
motor
planetary
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Application number
PCT/CN2020/139139
Other languages
French (fr)
Chinese (zh)
Inventor
苏宇
林霄喆
孙艳
付军
谭艳军
张旭
钱宗行
祝林
巩菊红
王开文
张恒
孙剑斌
李江
王二朋
王瑞平
安聪慧
肖逸阁
Original Assignee
浙江吉利控股集团有限公司
义乌吉利自动变速器有限公司
宁波吉利罗佑发动机零部件有限公司
浙江吉利动力总成有限公司
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Publication date
Application filed by 浙江吉利控股集团有限公司, 义乌吉利自动变速器有限公司, 宁波吉利罗佑发动机零部件有限公司, 浙江吉利动力总成有限公司 filed Critical 浙江吉利控股集团有限公司
Priority to CN202080103359.5A priority Critical patent/CN116018287A/en
Priority to PCT/CN2020/139139 priority patent/WO2022133941A1/en
Publication of WO2022133941A1 publication Critical patent/WO2022133941A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings

Definitions

  • the present invention relates to the technical field of hybrid vehicles, in particular to a single-motor multi-mode hybrid system and a hybrid vehicle.
  • the CHS2800 gearbox came into being.
  • the current structure of CHS2800 adopts two planetary rows, two clutches, and two brakes to realize three pure electric gears with P2 motor and P1 motor, and six hybrid gears involved in the engine.
  • the engine can be charged in situ through the P2 motor or the P1 motor.
  • the P2 motor and the P1 motor have the function of energy recovery under braking and other working conditions, and the function can cover the THS system and the i-MMD system.
  • This structure requires high machining accuracy of the planetary row and a large number of clutches and brakes, so the efficiency of the whole machine is low and the cost is high.
  • AMT gearboxes are very mature in the market, with simple structure, low cost and low fuel consumption.
  • the AMT gearbox starts from a slope and drives at a low speed, it is difficult for the clutch to achieve a perfect "semi-linked" state, so the feeling of frustration is strong.
  • the present invention is proposed to provide a single-motor multi-mode hybrid system and a hybrid vehicle that overcome the above-mentioned problems or at least partially solve the above-mentioned problems.
  • One purpose of the present invention is to solve the technical problems of complicated structure and high cost of CHS2800 gearbox in the prior art.
  • a further object of the present invention is to solve the technical problems in the prior art that the CHS2800 gearbox has a large number of planetary rows, clutches, brakes, etc., the efficiency of the whole vehicle is low, and the cost is high.
  • Another further object of the present invention is to realize the combined use of multiple modes and the flexible regulation of the working points of the engine and the motor through a new structural design.
  • Another further object of the present invention is to solve the technical problem that the multi-speed control of the CHS2800 gearbox in the prior art is difficult.
  • Yet another further object of the present invention is to reduce shift shock.
  • the present invention provides a single-motor multi-mode hybrid power system, including a power source device, a speed change device and a differential, the speed change device being connected between the input end of the differential and the power source device. between the output ends;
  • the power source device includes:
  • a motor with a second drive shaft for outputting a second driving force
  • the second drive shaft is sleeved on the first drive shaft and is rotatable relative to the first drive shaft
  • a brake connected to the second drive shaft, for selectively cutting off the power output of the second drive shaft
  • the planetary gear mechanism has a first input end connected with the first drive shaft, a second input end connected with the second drive shaft and an output end, and the output end of the planetary gear mechanism simultaneously serves as the power the output of the source device;
  • a clutch connected to the second drive shaft, is used for controlling the engagement and disengagement of the second input end of the planetary gear mechanism and the output end of the planetary gear mechanism.
  • the number of the engine, the electric motor, the brake, the planetary gear mechanism and the clutch is one.
  • the planetary gear mechanism includes a plurality of planetary gears, a planetary carrier, a sun gear and a ring gear;
  • Each of the plurality of planetary gears is connected with the planet carrier, and each of the planetary gears is connected with the ring gear;
  • the planet carrier is connected to the first drive shaft, and the planet carrier serves as the first input end of the planetary gear mechanism;
  • the sun gear is arranged on the second drive shaft, is arranged concentrically with the ring gear, and meshes with a plurality of the planetary gears, and the sun gear serves as the second input of the planetary gear mechanism end;
  • the ring gear serves as the output end of the planetary gear mechanism.
  • the speed change device includes an input shaft, an output shaft, a plurality of gear pairs and a plurality of gear synchronizers, the input shaft is connected to the output end of the power source device, and the output shaft is connected to the input of the differential;
  • Each gear pair includes a gear driving gear and a gear driven gear meshing with the gear driving gear, the gear driving gear is arranged on the input shaft, and the gear driven gear is arranged on the on the output shaft;
  • the gear synchronizer is used to control the gear driven gear to be combined with the output shaft, thereby transmitting the driving force via the gear pair to the differential.
  • the gear pair at least includes a first gear pair and a second gear pair
  • the gear synchronizer includes a first gear synchronizer and a second gear synchronizer
  • the gear driving gear of the first gear pair is a first gear driving gear
  • the gear driven gear of the first gear pair is a first driven gear
  • the first gear synchronizer is used to selectively control the first gear.
  • the gear driven gear is combined with the output shaft;
  • the gear driving gear of the second gear pair is the second driving gear
  • the gear driven gear of the second gear pair is the second driven gear
  • the second gear synchronizer is used to selectively control the second gear.
  • a gear driven gear is combined with the output shaft.
  • the gear pair further includes a third gear pair, the gear driving gear of the third gear pair is the third gear driving gear, and the gear driven gear of the third gear pair is the third gear slave. moving gear;
  • the second-speed synchronizer is arranged on the output shaft, and is located between the second-speed driven gear and the third-speed driven gear, and is also used to selectively control the third-speed driven gear and the third-speed driven gear. combined with the output shaft.
  • the speed change device further includes:
  • a reverse gear arranged on the output shaft
  • the idler gear is arranged on the idler shaft and meshes with the reverse gear and the first gear at the same time.
  • the driving mode of the single-motor multi-mode hybrid power system includes at least one of the following:
  • Engine direct drive mode, driven only by the engine
  • the engine splits the first driving force to the output end of the power source device and the electric motor.
  • the electric motor in a working state, the engine is in a stopped working state, the clutch is in an engaged state, and the brake is in a disengaged state;
  • the engine In the engine direct drive mode, the engine is in a working state, the electric motor is in a stopped working state, the clutch is in an engaged state, and the brake is in a disengaged state; or the engine is in a working state, and the electric motor is in a Stop working, the clutch is in a disengaged state, and the brake is in an engaged state;
  • the engine In the parallel mode, the engine is in a working state, the electric motor is in a working state, the clutch is in an engaged state, and the brake is in a disengaged state;
  • the engine In the power split mode, the engine is in an operating state, the electric motor is in an operating state, the clutch is in a disengaged state, and the brake is in a disengaged state.
  • the single-motor multi-mode hybrid power system further includes:
  • the controller is configured to control the vehicle to preferentially select the high gear in the transmission device when starting, and regulate the working point of the low gear in the transmission device according to the vehicle speed and the required torque after the vehicle runs normally.
  • the controller is configured to control preferential use of the electric motor as a power source when shifting gears.
  • the present invention also provides a hybrid vehicle comprising the single-motor multi-mode hybrid system as described above.
  • the engine is connected to the first input end of the planetary gear mechanism
  • the electric motor is connected to the second input end of the planetary gear mechanism
  • the external output of the power source device is output through the output end of the planetary gear mechanism
  • the power source The structure of the device is simple and the cost is low.
  • the number of the engine, the motor, the brake, the planetary gear mechanism and the clutch is one, the number of the planetary gear mechanism, the brake, the clutch and the motor is less than the number of the corresponding parts in the CHS2800 gearbox in the prior art, On the one hand, it can not only achieve the same multi-mode switching effect of the CHS2800 gearbox under the same attribute design parameters, but also has stronger power than the CHS2800 gearbox, and at the same time brings about an improvement in efficiency and a reduction in fuel consumption. Among them, the reduction of fuel consumption is mainly reflected in the extra clutches, brakes, etc., and the drag loss caused by it is reflected in the fuel consumption.
  • the overall structure of the single motor multi-mode hybrid power system is small in size and greatly reduced in weight, and the structure only needs to change the arrangement of the differential. The position can satisfy both horizontal and vertical transmissions, and is suitable for a wider range of models.
  • the first driving force of the engine can be transmitted directly through the planet carrier and the ring gear, and there are no multi-stage transmissions such as multiple planet carriers and gears in the middle, the transmission path is short, and the meshing gears are reduced, and the transmission Efficiency is significantly improved, especially when the clutch or brake is engaged, the drive is more efficient, only the drag loss of the brake or clutch, the loss of gear out-of-gear and the loss of the differential.
  • the pure electric mode due to the pure electric mode, the engine direct drive mode, the parallel mode and the power split mode, the switching of various modes can be realized, the economy is better, and the operating point of the engine and the electric motor can be flexibly adjusted.
  • the transmission device adopt multiple gears, control of multiple gears in different modes can be realized, and the number of gears can be set as required, and the more gears, the smoother the shifting.
  • the transmission device adopts three gears it can not only ensure a certain smoothness of shifting, but also meet the requirements of power and economy, and can be matched with a wide range of models.
  • the high gear is preferentially used when the vehicle starts, and the working point of the low gear in the transmission is regulated according to the vehicle speed and the required torque after the vehicle is running normally, it is possible to quickly enter the high speed state after the vehicle is stopped for a short time, and later Shift to a lower gear state according to the situation to improve the driver's driving experience.
  • the electric motor is preferentially used as the power source. Due to the advantages of the electric motor itself, the shifting shock of the vehicle can be greatly optimized.
  • FIG. 1 shows a schematic structural diagram of a single-motor multi-mode hybrid power system according to Embodiment 1 of the present invention
  • FIG. 2 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the pure electric mode according to the first embodiment of the present invention
  • FIG. 3 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the engine direct drive mode according to the first embodiment of the present invention
  • FIG. 4 shows a schematic diagram of another driving force transmission path of the single-motor multi-mode hybrid power system in the engine direct drive mode according to the first embodiment of the present invention
  • FIG. 5 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the parallel mode according to the first embodiment of the present invention
  • FIG. 6 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the power split mode according to the first embodiment of the present invention.
  • the single-motor multi-mode hybrid power system includes a power source device 100 , a transmission device 200 and a differential 15 .
  • the power source device 100 includes an engine 23 , an electric motor 1 , a brake 2 (indicated as B1 in the drawing), a planetary gear mechanism, and a clutch 3 (indicated as C1 in the drawing).
  • the engine 23 has a first drive shaft 24 for outputting a first driving force.
  • the motor 1 has a second driving shaft 25 for outputting a second driving force.
  • the second driving shaft 25 is sleeved on the first driving shaft 24 and is rotatable relative to the first driving shaft 24 .
  • the brake 2 is connected to the second drive shaft 25 for selectively cutting off the power output of the second drive shaft 25 .
  • the planetary gear mechanism has a first input end connected to the first drive shaft 24 , a second input end connected to the second drive shaft 25 and an output end.
  • the output end of the planetary gear mechanism simultaneously serves as the output end of the power source device 100 .
  • the clutch 3 is connected to the second drive shaft 25 for controlling the engagement and disengagement of the second input end of the planetary gear mechanism and the output end of the planetary gear mechanism.
  • the number of the engine 23 , the electric motor 1 , the brake 2 , the planetary gear mechanism, and the clutch 3 is one.
  • the motor 1 may be, for example, a P1 motor.
  • the clutch 3 specifically adopts a dog clutch or a dry clutch.
  • the planetary gear mechanism includes a plurality of planetary gears 22 , a planetary carrier 4 , a sun gear 5 and a ring gear 6 .
  • Each of the planetary gears 22 is connected to the planet carrier 4
  • each of the planetary gears 22 is connected to the ring gear 6 .
  • the planet carrier 4 is connected with the first drive shaft 24, and the planet carrier 4 serves as the first input end of the planetary gear mechanism.
  • the sun gear 5 is arranged on the second drive shaft 25, is arranged concentrically with the ring gear 6, and meshes with the plurality of planetary gears 22, and the sun gear 5 serves as the second input end of the planetary gear mechanism.
  • the ring gear 6 serves as the output end of the planetary gear mechanism.
  • the speed change device 200 includes an input shaft 10, an output shaft 16, a first gear pair, a second gear pair, a third gear pair, a reverse gear 21, an idler shaft 8, an idler gear 7, a first gear synchronizer 20, a second gear Gear synchronizer 17 and output shaft gear 14.
  • the input shaft 10, the output shaft 16 and the idler shaft 8 are arranged spaced apart and in parallel.
  • the input shaft 10 is connected to the ring gear 6
  • the output shaft 16 is connected to the input end of the differential 15 .
  • the first-speed gear pair includes a first-speed driving gear 9 and a first-speed driven gear 19 meshing with the first-speed driving gear 9 .
  • the first-speed driving gear 9 is arranged on the input shaft 10
  • the first-speed driven gear 19 is arranged on the output shaft 16 .
  • the first-speed synchronizer 20 is used to selectively control the first-speed driven gear 19 to be combined with the output shaft 16 , so as to transmit the driving force input from the power source device 100 to the differential 15 through the output shaft gear 14 .
  • the second-speed gear pair includes a second-speed driving gear 11 and a second-speed driven gear 18 meshing with the second-speed driving gear 11 .
  • the second-speed driving gear 11 is arranged on the input shaft 10
  • the second-speed driven gear 18 is arranged on the output shaft 16 .
  • the second-speed synchronizer 17 is used to selectively control the second-speed driven gear 18 to be combined with the output shaft 16 , so as to transmit the driving force input from the power source device 100 to the differential gear 15 .
  • the third-speed gear pair includes a third-speed driving gear 12 and a third-speed driven gear 13 meshing with the third-speed driving gear 12 .
  • the third-speed driving gear 12 is arranged on the input shaft 10
  • the third-speed driven gear 13 is arranged on the output shaft 16 .
  • the second-speed synchronizer 17 is disposed between the second-speed driven gear 18 and the third-speed driven gear 13 , and is also used to selectively control the third-speed driven gear 13 to be combined with the output shaft 16 , thereby connecting the input power of the power source device 100 to the output shaft 16 .
  • the driving force is transmitted to the differential 15 .
  • the reverse gear 21 is arranged on the output shaft 16 and is close to the first-speed driven gear 19
  • the idler gear 7 is arranged on the idler shaft 8 and meshes with the reverse gear 21 and the first-speed driving gear 9 at the same time.
  • the first-speed driving gear 9 , the second-speed driving gear 11 and the third-speed driving gear 12 are sequentially arranged on the input shaft 10 from the direction close to the power source device 100 to the direction close to the differential gear 15 .
  • the reverse gear 21 , the first-speed synchronizer 20 , the first-speed driven gear 19 , the second-speed driven gear 18 , the second-speed synchronizer 17 and the third-speed driven gear 13 are from near the power source device 100 to near the differential 15
  • the directions are arranged sequentially on the output shaft 16 .
  • the single-motor multi-mode hybrid system can realize the following driving modes: pure electric mode, engine direct drive mode, parallel mode and power split mode. It can be flexibly switched between different driving modes according to the actual working conditions of the vehicle.
  • This pure electric mode is driven by the electric motor 1 only.
  • the electric motor 1 In the pure electric mode, the electric motor 1 is in a working state, the engine 23 is in a stopped working state, the clutch 3 is in an engaged state, and the brake 2 is in a disengaged state.
  • This engine direct drive mode is driven only by the engine 23 .
  • the engine 23 In the engine direct drive mode, the engine 23 is in the working state, the motor 1 is in the stopped working state, the clutch 3 is in the engaged state, and the brake 2 is in the disengaged state; or the engine 23 is in the working state, the electric motor 1 is in the stopped working state, and the clutch 3 is in the disengaged state. state, the brake 2 is in the engaged state.
  • This parallel mode is coupled and driven by the engine 23 and the electric motor 1 .
  • the engine 23 In the parallel mode, the engine 23 is in the working state, the electric motor 1 is in the working state, the clutch 3 is in the engaged state, and the brake 2 is in the disengaged state.
  • the engine 23 splits the first driving force to the ring gear 6 and the electric motor 1 .
  • the power split mode the engine 23 is in the working state, the electric motor 1 is in the working state, the clutch 3 is in the disengaging state, and the brake 2 is in the disengaging state.
  • the motor 1 is directly connected to the sun gear 5, and the power of the motor 1 is directly output to the ring gear 6 when the clutch 3 is engaged and the brake 2 is disconnected.
  • the ring gear 6 is connected to the input shaft 10, the planet carrier 4 is connected to the engine 23, and the input shaft is connected. 10.
  • the power is output externally through the gear gear and the synchronizer, which can realize the three-speed drive of different mode combinations (pure electric mode/engine direct drive mode/parallel mode).
  • the sun gear 5 is connected to the brake 2. When the clutch 3 is disengaged and the brake 2 is engaged, the first driving force of the engine 23 is input through the planet carrier 4, and the ring gear 6 is output.
  • the input shaft 10 connected to the ring gear 6 passes through the gear and The synchronizer transmits the power to realize the three gears of the direct drive of the engine 23 .
  • the clutch 3 is disengaged and the brake 2 is disengaged
  • the engine 23 outputs the ring gear 6 and the electric motor 1 through the power split of the planetary mechanism, thereby realizing three gear modes of power split.
  • this structure can realize the same hybrid and parallel functions, and can also realize driving power generation by using power splitting. At the same time, it supplements the dynamic performance requirements of this structure.
  • the proposed solution uses a lower-cost structure to achieve full-function coverage and higher transmission efficiency.
  • the motor 1 in working state
  • the engine 23 is in a non-working state
  • the clutch 3 is in an engaged state
  • the brake 2 is in a disengaged state
  • the first-speed synchronizer 20 is combined with the first-speed driven gear 19
  • the second-speed Synchronizer 17 is disengaged.
  • the transmission path of the second driving force output by the electric motor 1 is shown by the arrow in FIG. 2
  • the second driving force is transmitted to the input shaft 10 via the sun gear 5, the clutch 3 and the ring gear 6, and then via the first gear driving gear 9,
  • the first-speed synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 .
  • the engine direct drive mode is divided into two types: one is, referring to Fig. 3, the engine 23 is in the working state, the motor 1 is in the stopped working state, the clutch 3 is in the engaged state, the brake 2 is in the disengaged state, and the first gear synchronizer 20 is combined with the first gear
  • the driven gear 19 and the second-speed synchronizer 17 are disengaged.
  • the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG. 3 , and part of the first driving force is transmitted to the input shaft 10 via the planet carrier 4 , the planetary gear 22 and the ring gear 6 , and then via the first gear driving gear 9.
  • the first-speed synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and the other part is returned to the motor 1 via the sun gear 5 , thereby charging the motor 1 .
  • the engine 23 is in a working state
  • the motor 1 is in a stopped working state
  • the clutch 3 is in a disengaged state
  • the brake 2 is in a combined state
  • the first-speed synchronizer 20 is combined with the first-speed driven gear 19
  • the second-speed synchronization 17 is disengaged.
  • the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG.
  • the first gear synchronizer 20 , the first gear driven gear 19 and the output shaft 16 are transmitted to the differential 15 .
  • the engine 23 is in operation, the motor 1 is in operation, the clutch 3 is in an engaged state, the brake 2 is in a disengaged state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed synchronizer 17 to disengage.
  • the driving force of the engine 23 and the electric motor 1 is coupled, and the output driving force transmission path is shown in FIG. 5 .
  • the coupled driving force is transmitted to the input shaft 10 through the planetary gear mechanism, and then passes through the first gear driving gear 9 and the first gear.
  • the synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and at the same time, the driving force is returned to the electric motor 1 via the sun gear 5 , thereby charging the electric motor 1 .
  • the engine 23 in the power split mode, the engine 23 is in a working state, the motor 1 is in a working state, the clutch 3 is in a disengaged state, the brake 2 is in a disengaged state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed synchronization 17 is disengaged.
  • the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG. 6 , and part of the first driving force is transmitted to the input shaft 10 via the planet carrier 4 , the planetary gear 22 and the ring gear 6 , and then via the first gear driving gear 9.
  • the first gear synchronizer 20 , the first gear driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and the other part is shunted to the motor 1 via the sun gear 5 .
  • the engine 23 and the electric motor 1 can be coupled by engaging the clutch 3 and disengaging the brake 2 to realize power coupling.
  • the clutch 3 is engaged, the brake 2 is disengaged, and the motor 1 is charged through the engine 23, including the parking charging function.
  • the clutch 3 can also be disengaged, and the power split control can be performed as a power split mode.
  • the brake 2 is engaged, the clutch 3 is disengaged, and the engine 23 can be directly driven.
  • the electric motor 1 performs energy recovery under conditions such as braking.
  • the single-motor multi-mode hybrid power system may further include a controller (not shown in the figure), the controller is used to control the vehicle to select the third gear preferentially when starting, and adjust the speed change according to the vehicle speed and the required torque after the vehicle runs normally.
  • the operating point of the lower gear in the device 200 is also used to control to preferentially use the electric motor 1 as a power source when shifting gears.
  • the engine 23 is connected to the first input end of the planetary gear mechanism, the motor 1 is connected to the second input end of the planetary gear mechanism, and the external output of the power source device 100 is output through the output end of the planetary gear mechanism.
  • the power source device 100 has a simple structure and low cost.
  • the number of the engine 23, the motor 1, the brake 2, the planetary gear mechanism and the clutch 3 are all one, the number of the planetary gear mechanism, the brake 2, the clutch 3 and the motor 1 is less than that of the CHS2800 in the prior art.
  • the number of corresponding components in the box not only can achieve the same multi-mode switching effect of the CHS2800 gearbox under the same attribute design parameters, but also has stronger power than the CHS2800 gearbox, and at the same time brings about an improvement in efficiency and lower fuel consumption. reduce. Among them, the reduction of fuel consumption is mainly reflected in the extra clutch 3, brake 2, etc., and the drag loss caused by it is reflected in the fuel consumption.
  • the overall structure of the single motor multi-mode hybrid power system is small in volume and greatly reduced in weight, and the structure only needs to change the differential 15.
  • the arrangement position can satisfy the transmission of horizontal and vertical structure at the same time, and it is suitable for a wider range of models.
  • the first driving force of the engine 23 can be directly transmitted through the planet carrier 4 and the ring gear 6, and there are no multi-stage transmissions such as multiple planet carriers 4 and gears in the middle, and the transmission path is short and meshing.
  • the gears are reduced, and the transmission efficiency is significantly improved, especially when the clutch 3 or the brake 2 is combined, the drive is more efficient, only the drag loss of the brake 2 or the clutch 3, the gear out-engagement and the differential loss.
  • the pure electric mode due to the pure electric mode, the engine direct drive mode, the parallel mode and the power split mode, the switching of various modes can be realized, the economy is better, and the flexible regulation of the operating points of the engine 23 and the electric motor 1 can be realized.
  • the transmission device 200 adopts multiple gears, control of multiple gears in different modes can be realized, and the number of gears can be set as required, and the more gears, the smoother the shifting.
  • the transmission device 200 adopts three gears it can not only ensure a certain smoothness of shifting, but also meet the requirements of power performance and economy, and can be matched with a wide range of models.
  • the operating point of the low gear in the transmission device 200 is regulated according to the vehicle speed and the required torque after the vehicle runs normally, so that the vehicle can quickly enter a high speed state after a short stop, and In the later stage, the gear is shifted to a low gear state according to the situation to improve the driving experience of the driver.
  • the electric motor 1 is preferentially used as the power source. Due to the advantages of the electric motor 1 itself, the shifting shock of the vehicle can be greatly optimized.
  • the system can realize the continuously variable speed change function in each gear at an appropriate vehicle speed, that is, the first gear, the second gear and the third gear are all equipped with the continuously variable speed change function.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the difference between the second embodiment and the first embodiment is that the first-speed synchronizer and the second-speed synchronizer in the first embodiment are replaced with dog clutches.
  • the difference between the third embodiment and the first embodiment is that the brake in the first embodiment is replaced with a one-way clutch, a multi-mode clutch, a dog clutch or a dry clutch.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the difference between the fourth embodiment and the first embodiment is that the number of gears of the transmission device in the first embodiment is replaced from the third gear to the second gear, or is greater than or equal to the fourth gear.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the difference between the fifth embodiment and the first embodiment is that the motor can be connected to the sun gear by means of transmission such as splines, gears or joint belts.
  • Embodiment 6 is a diagrammatic representation of Embodiment 6
  • connection scheme of the two ends of the clutch can be any combination of the sun gear, the planet carrier and the ring gear, which is different from the first embodiment.

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Abstract

A single-motor multi-mode hybrid power system and a hybrid power vehicle. The single-motor multi-mode hybrid power system comprises: a power source device (100), which comprises an engine (23) provided with a first driving shaft (24) and used for outputting a first driving force, and an electric motor (1) provided with a second driving shaft (25) and used for outputting a second driving force, wherein the second driving shaft (25) is sleeved on the first driving shaft (24) and can rotate relative to the first driving shaft (24); a brake (2), which is connected to the second driving shaft (25) and used for selectively cutting off power output of the second driving shaft (25); a planetary gear mechanism, which is provided with a first input end connected to the first driving shaft (24), a second input end connected to the second driving shaft (25) and an output end, wherein the output end of the planetary gear mechanism also serves as an output end of the power source device (100); and a clutch (3), which is connected to the second driving shaft (25) and is used for controlling a second input end of the planetary gear mechanism to be engaged to and disengaged from the output end of the planetary gear mechanism. According to the solution, the power source device (100) has a simple structure and a low cost.

Description

一种单电机多模式混合动力系统及混合动力车辆A single-motor multi-mode hybrid system and hybrid vehicle 技术领域technical field
本发明涉及混合动力车辆技术领域,尤其涉及一种单电机多模式混合动力系统及混合动力车辆。The present invention relates to the technical field of hybrid vehicles, in particular to a single-motor multi-mode hybrid system and a hybrid vehicle.
背景技术Background technique
由于传统燃油车消耗不可再生资源,并且造成的污染较严重,纯电动车在电池技术上存在瓶颈,近年来混合动力汽车在国家的推广下进入汽车市场,并在快速的发展下占领了汽车市场较大份额。Because traditional fuel vehicles consume non-renewable resources and cause serious pollution, pure electric vehicles have bottlenecks in battery technology. larger share.
CHS2800变速箱应运而生,当前CHS2800结构采用两个行星排、两个离合器、两个制动器,实现P2电机与P1电机配合的三个纯电档位,发动机介入的6个混动档位,可以实现发动机通过P2电机或P1电机原地充电,P2电机和P1电机具有在制动等工况下进行能量回收的功能,功能可覆盖THS系统以及i-MMD系统。该结构由于行星排加工精度要求较高,离合器、制动器数量较多,所以整机效率较低,成本较高。The CHS2800 gearbox came into being. The current structure of CHS2800 adopts two planetary rows, two clutches, and two brakes to realize three pure electric gears with P2 motor and P1 motor, and six hybrid gears involved in the engine. The engine can be charged in situ through the P2 motor or the P1 motor. The P2 motor and the P1 motor have the function of energy recovery under braking and other working conditions, and the function can cover the THS system and the i-MMD system. This structure requires high machining accuracy of the planetary row and a large number of clutches and brakes, so the efficiency of the whole machine is low and the cost is high.
AMT变速箱在市面上已经非常成熟,其结构简单,成本较低,且油耗较低。但是AMT变速箱在坡起、低速行驶时,离合器很难达到完美的“半联动”状态,所以顿挫感较强。AMT gearboxes are very mature in the market, with simple structure, low cost and low fuel consumption. However, when the AMT gearbox starts from a slope and drives at a low speed, it is difficult for the clutch to achieve a perfect "semi-linked" state, so the feeling of frustration is strong.
发明内容SUMMARY OF THE INVENTION
鉴于上述问题,提出了本发明以便提供一种克服上述问题或者至少部分地解决上述问题的单电机多模式混合动力系统及混合动力车辆。In view of the above-mentioned problems, the present invention is proposed to provide a single-motor multi-mode hybrid system and a hybrid vehicle that overcome the above-mentioned problems or at least partially solve the above-mentioned problems.
本发明的一个目的在于解决现有技术中CHS2800变速箱结构复杂,成本高的技术问题。One purpose of the present invention is to solve the technical problems of complicated structure and high cost of CHS2800 gearbox in the prior art.
本发明的一个进一步的目的在于解决现有技术中CHS2800变速箱的行星排、离合器、制动器等数量较多,整车效率较低,成本较高的技术问题。A further object of the present invention is to solve the technical problems in the prior art that the CHS2800 gearbox has a large number of planetary rows, clutches, brakes, etc., the efficiency of the whole vehicle is low, and the cost is high.
本发明的另一个进一步的目的在于通过全新的结构设计实现多个模式的组合使用以及发动机、电动机工作点的灵活调控。Another further object of the present invention is to realize the combined use of multiple modes and the flexible regulation of the working points of the engine and the motor through a new structural design.
本发明的再一个进一步的目的在于解决现有技术中CHS2800变速箱的多挡位控制难度大的技术问题。Another further object of the present invention is to solve the technical problem that the multi-speed control of the CHS2800 gearbox in the prior art is difficult.
本发明的又一个进一步的目的在于降低换挡冲击感。Yet another further object of the present invention is to reduce shift shock.
特别地,本发明提供了一种单电机多模式混合动力系统,包括动力源装置、变速装置和差速器,所述变速装置连接在所述差速器的输入端和所述动力源装置的输出端之间;所述动力源装置包括:In particular, the present invention provides a single-motor multi-mode hybrid power system, including a power source device, a speed change device and a differential, the speed change device being connected between the input end of the differential and the power source device. between the output ends; the power source device includes:
发动机,具有第一驱动轴,用于输出第一驱动力;an engine, having a first drive shaft for outputting a first driving force;
电动机,具有第二驱动轴,用于输出第二驱动力,所述第二驱动轴套设在所述第一驱动轴上,且相对所述第一驱动轴可旋转;a motor with a second drive shaft for outputting a second driving force, the second drive shaft is sleeved on the first drive shaft and is rotatable relative to the first drive shaft;
制动器,连接在所述第二驱动轴上,用于选择性地切断所述第二驱动轴的动力输出;a brake, connected to the second drive shaft, for selectively cutting off the power output of the second drive shaft;
行星齿轮机构,具有与所述第一驱动轴相连的第一输入端、与所述第二驱动轴相连的第二输入端以及一输出端,所述行星齿轮机构的输出端同时作为所述动力源装置的输出端;The planetary gear mechanism has a first input end connected with the first drive shaft, a second input end connected with the second drive shaft and an output end, and the output end of the planetary gear mechanism simultaneously serves as the power the output of the source device;
离合器,连接在所述第二驱动轴上,用于控制所述行星齿轮机构的所述第二输入端与所述行星齿轮机构的所述输出端的接合与分离。A clutch, connected to the second drive shaft, is used for controlling the engagement and disengagement of the second input end of the planetary gear mechanism and the output end of the planetary gear mechanism.
可选地,所述发动机、所述电动机、所述制动器、所述行星齿轮机构以及所述离合器的数量均为一个。Optionally, the number of the engine, the electric motor, the brake, the planetary gear mechanism and the clutch is one.
可选地,所述行星齿轮机构包括多个行星齿轮、行星架、太阳轮和齿圈;Optionally, the planetary gear mechanism includes a plurality of planetary gears, a planetary carrier, a sun gear and a ring gear;
多个所述行星齿轮中每个行星齿轮均与所述行星架连接,且每个所述行星齿轮均与所述齿圈相连;Each of the plurality of planetary gears is connected with the planet carrier, and each of the planetary gears is connected with the ring gear;
所述行星架与所述第一驱动轴相连,且所述行星架作为所述行星齿轮机构的所述第一输入端;the planet carrier is connected to the first drive shaft, and the planet carrier serves as the first input end of the planetary gear mechanism;
所述太阳轮设置在所述第二驱动轴上,与所述齿圈同心设置,且与多个所述行星齿轮均啮合,且所述太阳轮作为所述行星齿轮机构的所述第二输入端;The sun gear is arranged on the second drive shaft, is arranged concentrically with the ring gear, and meshes with a plurality of the planetary gears, and the sun gear serves as the second input of the planetary gear mechanism end;
所述齿圈作为所述行星齿轮机构的所述输出端。The ring gear serves as the output end of the planetary gear mechanism.
可选地,所述变速装置包括输入轴、输出轴、多个挡位齿轮副以及多个挡位同步器,所述输入轴与所述动力源装置的所述输出端连接,所述输出轴与所述差速器的所述输入端相连;Optionally, the speed change device includes an input shaft, an output shaft, a plurality of gear pairs and a plurality of gear synchronizers, the input shaft is connected to the output end of the power source device, and the output shaft is connected to the input of the differential;
各挡位齿轮副包括挡位主动齿轮和与所述挡位主动齿轮啮合的挡位从动齿轮,所述挡位主动齿轮设置在所述输入轴上,所述挡位从动齿轮设置在所述输出轴上;Each gear pair includes a gear driving gear and a gear driven gear meshing with the gear driving gear, the gear driving gear is arranged on the input shaft, and the gear driven gear is arranged on the on the output shaft;
所述挡位同步器用于控制所述挡位从动齿轮与所述输出轴结合,进而将 经由所述挡位齿轮副的驱动力传递至所述差速器。The gear synchronizer is used to control the gear driven gear to be combined with the output shaft, thereby transmitting the driving force via the gear pair to the differential.
可选地,所述挡位齿轮副至少包括一挡齿轮副和二挡齿轮副,所述挡位同步器包括一挡同步器和二挡同步器;Optionally, the gear pair at least includes a first gear pair and a second gear pair, and the gear synchronizer includes a first gear synchronizer and a second gear synchronizer;
所述一挡齿轮副的挡位主动齿轮为一挡主动齿轮,所述一挡齿轮副的挡位从动齿轮为一挡从动齿轮,所述一挡同步器用于选择性地控制所述一挡从动齿轮与所述输出轴结合;The gear driving gear of the first gear pair is a first gear driving gear, the gear driven gear of the first gear pair is a first driven gear, and the first gear synchronizer is used to selectively control the first gear. The gear driven gear is combined with the output shaft;
所述二挡齿轮副的挡位主动齿轮为二挡主动齿轮,所述二挡齿轮副的挡位从动齿轮为二挡从动齿轮,所述二挡同步器用于选择性地控制所述二挡从动齿轮与所述输出轴结合。The gear driving gear of the second gear pair is the second driving gear, the gear driven gear of the second gear pair is the second driven gear, and the second gear synchronizer is used to selectively control the second gear. A gear driven gear is combined with the output shaft.
可选地,所述挡位齿轮副还包括三挡齿轮副,所述三挡齿轮副的挡位主动齿轮为三挡主动齿轮,所述三挡齿轮副的挡位从动齿轮为三挡从动齿轮;Optionally, the gear pair further includes a third gear pair, the gear driving gear of the third gear pair is the third gear driving gear, and the gear driven gear of the third gear pair is the third gear slave. moving gear;
所述二挡同步器设置在所述输出轴上,且位于所述二挡从动齿轮和所述三挡从动齿轮之间,还用于选择性地控制所述三挡从动齿轮与所述输出轴结合。The second-speed synchronizer is arranged on the output shaft, and is located between the second-speed driven gear and the third-speed driven gear, and is also used to selectively control the third-speed driven gear and the third-speed driven gear. combined with the output shaft.
可选地,所述变速装置还包括:Optionally, the speed change device further includes:
倒挡齿轮,设置在所述输出轴上;a reverse gear, arranged on the output shaft;
惰轮轴,与所述输入轴间隔开且平行布置;an idler shaft spaced and parallel to the input shaft;
惰轮齿轮,设置在所述惰轮轴上,且同时与所述倒挡齿轮和所述一挡主动齿轮啮合。The idler gear is arranged on the idler shaft and meshes with the reverse gear and the first gear at the same time.
可选地,所述单电机多模式混合动力系统的驱动模式包括以下至少之一:Optionally, the driving mode of the single-motor multi-mode hybrid power system includes at least one of the following:
纯电模式,仅由所述电动机驱动;pure electric mode, driven only by the electric motor;
发动机直驱模式,仅由所述发动机驱动;Engine direct drive mode, driven only by the engine;
并联模式,由所述发动机和所述电动机耦合驱动;parallel mode, coupled and driven by the engine and the electric motor;
功率分流模式,所述发动机将所述第一驱动力分流至所述动力源装置的所述输出端以及所述电动机。In a power split mode, the engine splits the first driving force to the output end of the power source device and the electric motor.
可选地,在所述纯电模式下,所述电动机处于工作状态,所述发动机处于停止工作状态,所述离合器处于结合状态,所述制动器处于分离状态;Optionally, in the pure electric mode, the electric motor is in a working state, the engine is in a stopped working state, the clutch is in an engaged state, and the brake is in a disengaged state;
在所述发动机直驱模式下,所述发动机处于工作状态,所述电动机处于停止工作状态,所述离合器处于结合状态,所述制动器处于分离状态;或者所述发动机处于工作状态,所述电动机处于停止工作状态,所述离合器处于分离状态,所述制动器处于结合状态;In the engine direct drive mode, the engine is in a working state, the electric motor is in a stopped working state, the clutch is in an engaged state, and the brake is in a disengaged state; or the engine is in a working state, and the electric motor is in a Stop working, the clutch is in a disengaged state, and the brake is in an engaged state;
在所述并联模式下,所述发动机处于工作状态,所述电动机处于工作状态,所述离合器处于结合状态,所述制动器处于分离状态;In the parallel mode, the engine is in a working state, the electric motor is in a working state, the clutch is in an engaged state, and the brake is in a disengaged state;
在所述功率分流模式下,所述发动机处于工作状态,所述电动机处于工作状态,所述离合器处于分离状态,所述制动器处于分离状态。In the power split mode, the engine is in an operating state, the electric motor is in an operating state, the clutch is in a disengaged state, and the brake is in a disengaged state.
可选地,所述单电机多模式混合动力系统还包括:Optionally, the single-motor multi-mode hybrid power system further includes:
控制器,配置成控制车辆在起步时优先选用所述变速装置中的高档位,并在车辆正常运行后根据所述车辆的车速以及需求扭矩调控所述变速装置中低档位的工作点。The controller is configured to control the vehicle to preferentially select the high gear in the transmission device when starting, and regulate the working point of the low gear in the transmission device according to the vehicle speed and the required torque after the vehicle runs normally.
可选地,所述控制器配置成控制在进行换挡时优先使用所述电动机作为动力源。Optionally, the controller is configured to control preferential use of the electric motor as a power source when shifting gears.
特别地,本发明还提供了一种混合动力车辆,包括如前述的单电机多模式混合动力系统。In particular, the present invention also provides a hybrid vehicle comprising the single-motor multi-mode hybrid system as described above.
根据本发明实施例的方案,发动机与行星齿轮机构的第一输入端连接,电动机与行星齿轮机构的第二输入端连接,动力源装置对外输出通过行星齿轮机构的输出端向外输出,动力源装置的结构简单,成本较低。According to the solution of the embodiment of the present invention, the engine is connected to the first input end of the planetary gear mechanism, the electric motor is connected to the second input end of the planetary gear mechanism, the external output of the power source device is output through the output end of the planetary gear mechanism, and the power source The structure of the device is simple and the cost is low.
进一步地,由于该发动机、电动机、制动器、行星齿轮机构以及离合器的数量均为一个,行星齿轮机构、制动器、离合器以及电动机等的数量均少于现有技术中CHS2800变速箱中对应部件的数量,一方面不仅在同等属性设计参数下可达到CHS2800变速箱相同的多模式切换效果,而且比CHS2800变速箱具有更强的动力性,同时带来了效率的提升,油耗的降低。其中,油耗的降低,主要体现在多出的离合器、制动器等,带来的拖拽损失都体现在油耗中,而本申请少了对应的部件,则自然油耗就会极大地降低,相应地,制造成本和使用成本也大幅下降。又由于使用单电机、单行星齿轮机构、单离合器等,使得该单电机多模式混合动力系统整机结构体积较小,重量也会极大降低,并且,该结构只需改变差速器的布置位置即可同时满足横置和纵置结构的变速器,适用车型更广。Further, because the number of the engine, the motor, the brake, the planetary gear mechanism and the clutch is one, the number of the planetary gear mechanism, the brake, the clutch and the motor is less than the number of the corresponding parts in the CHS2800 gearbox in the prior art, On the one hand, it can not only achieve the same multi-mode switching effect of the CHS2800 gearbox under the same attribute design parameters, but also has stronger power than the CHS2800 gearbox, and at the same time brings about an improvement in efficiency and a reduction in fuel consumption. Among them, the reduction of fuel consumption is mainly reflected in the extra clutches, brakes, etc., and the drag loss caused by it is reflected in the fuel consumption. However, if the corresponding components are omitted in this application, the natural fuel consumption will be greatly reduced. Accordingly, Manufacturing costs and operating costs have also dropped significantly. In addition, due to the use of a single motor, a single planetary gear mechanism, a single clutch, etc., the overall structure of the single motor multi-mode hybrid power system is small in size and greatly reduced in weight, and the structure only needs to change the arrangement of the differential. The position can satisfy both horizontal and vertical transmissions, and is suitable for a wider range of models.
进一步地,本申请中,发动机的第一驱动力直接通过行星架、齿圈就可以传递出去,中间不存在着多个行星架、齿轮等多级传送,传动路径短,且啮合齿轮减少,传动效率显著提升,尤其是在离合器或制动器结合后的驱动更高效,只有制动器或离合器的拖曳损耗,挡位外啮合以及差速的损耗。Further, in this application, the first driving force of the engine can be transmitted directly through the planet carrier and the ring gear, and there are no multi-stage transmissions such as multiple planet carriers and gears in the middle, the transmission path is short, and the meshing gears are reduced, and the transmission Efficiency is significantly improved, especially when the clutch or brake is engaged, the drive is more efficient, only the drag loss of the brake or clutch, the loss of gear out-of-gear and the loss of the differential.
进一步地,由于具有纯电模式、发动机直驱模式、并联模式和功率分流 模式,因此,可以实现多种模式的切换,经济性更优,并且可以实现发动机和电动机的工作点的灵活调控。Further, due to the pure electric mode, the engine direct drive mode, the parallel mode and the power split mode, the switching of various modes can be realized, the economy is better, and the operating point of the engine and the electric motor can be flexibly adjusted.
进一步地,通过使得变速装置采用多个挡位,可以实现在不同模式下多个挡位的控制,可以根据需要设置挡位的数量,挡位数量越多,换挡越平顺。变速装置采用三个挡位时,不仅可以保证换挡具有一定的平顺性,而且满足动力性和经济型的要求,匹配车型广泛。Further, by making the transmission device adopt multiple gears, control of multiple gears in different modes can be realized, and the number of gears can be set as required, and the more gears, the smoother the shifting. When the transmission device adopts three gears, it can not only ensure a certain smoothness of shifting, but also meet the requirements of power and economy, and can be matched with a wide range of models.
进一步地,由于在车辆起步时优先使用高档位,在车辆正常运行后根据车辆的车速以及需求扭矩调控变速装置中低档位的工作点,由此可以在车辆短暂停车后快速进入高速状态,而且后期根据情况变速到低档位状态,提高驾驶员的驾驶体验。并且,在换挡时,优先使用电动机作为动力源,由于电动机自身的优势,可以极大优化车辆的换挡冲击感。Further, since the high gear is preferentially used when the vehicle starts, and the working point of the low gear in the transmission is regulated according to the vehicle speed and the required torque after the vehicle is running normally, it is possible to quickly enter the high speed state after the vehicle is stopped for a short time, and later Shift to a lower gear state according to the situation to improve the driver's driving experience. Moreover, when shifting gears, the electric motor is preferentially used as the power source. Due to the advantages of the electric motor itself, the shifting shock of the vehicle can be greatly optimized.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand , the following specific embodiments of the present invention are given.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above and other objects, advantages and features of the present invention will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1示出了本发明实施例一的单电机多模式混合动力系统的示意性结构图;FIG. 1 shows a schematic structural diagram of a single-motor multi-mode hybrid power system according to Embodiment 1 of the present invention;
图2示出了本发明实施例一的单电机多模式混合动力系统在纯电模式下的驱动力传动路径示意图;FIG. 2 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the pure electric mode according to the first embodiment of the present invention;
图3示出了本发明实施例一的单电机多模式混合动力系统在发动机直驱模式下的驱动力传动路径示意图;FIG. 3 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the engine direct drive mode according to the first embodiment of the present invention;
图4示出了本发明实施例一的单电机多模式混合动力系统在发动机直驱模式下的另一驱动力传动路径示意图;4 shows a schematic diagram of another driving force transmission path of the single-motor multi-mode hybrid power system in the engine direct drive mode according to the first embodiment of the present invention;
图5示出了本发明实施例一的单电机多模式混合动力系统在并联模式下的驱动力传动路径示意图;FIG. 5 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the parallel mode according to the first embodiment of the present invention;
图6示出了本发明实施例一的单电机多模式混合动力系统在功率分流模式下的驱动力传动路径示意图。FIG. 6 shows a schematic diagram of the driving force transmission path of the single-motor multi-mode hybrid power system in the power split mode according to the first embodiment of the present invention.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
实施例一:Example 1:
参见图1,该单电机多模式混合动力系统包括动力源装置100、变速装置200和差速器15,变速装置200连接在差速器15的输入端和动力源装置100的输出端之间。动力源装置100包括发动机23、电动机1、制动器2(图中标注为B1)、行星齿轮机构以及离合器3(图中标注为C1)。发动机23具有第一驱动轴24,用于输出第一驱动力。电动机1具有第二驱动轴25,用于输出第二驱动力,第二驱动轴25套设在第一驱动轴24上,且相对第一驱动轴24可旋转。制动器2连接在第二驱动轴25上,用于选择性地切断第二驱动轴25的动力输出。行星齿轮机构具有与第一驱动轴24相连的第一输入端、与第二驱动轴25相连的第二输入端以及一输出端,行星齿轮机构的输出端同时作为动力源装置100的输出端。离合器3连接在第二驱动轴25上,用于控制行星齿轮机构的第二输入端与行星齿轮机构的输出端的接合与分离。并且,发动机23、电动机1、制动器2、行星齿轮机构以及离合器3的数量均为一个。其中,该电动机1例如可以为P1电机。离合器3具体采用犬齿离合器或干式离合器。Referring to FIG. 1 , the single-motor multi-mode hybrid power system includes a power source device 100 , a transmission device 200 and a differential 15 . The power source device 100 includes an engine 23 , an electric motor 1 , a brake 2 (indicated as B1 in the drawing), a planetary gear mechanism, and a clutch 3 (indicated as C1 in the drawing). The engine 23 has a first drive shaft 24 for outputting a first driving force. The motor 1 has a second driving shaft 25 for outputting a second driving force. The second driving shaft 25 is sleeved on the first driving shaft 24 and is rotatable relative to the first driving shaft 24 . The brake 2 is connected to the second drive shaft 25 for selectively cutting off the power output of the second drive shaft 25 . The planetary gear mechanism has a first input end connected to the first drive shaft 24 , a second input end connected to the second drive shaft 25 and an output end. The output end of the planetary gear mechanism simultaneously serves as the output end of the power source device 100 . The clutch 3 is connected to the second drive shaft 25 for controlling the engagement and disengagement of the second input end of the planetary gear mechanism and the output end of the planetary gear mechanism. In addition, the number of the engine 23 , the electric motor 1 , the brake 2 , the planetary gear mechanism, and the clutch 3 is one. Wherein, the motor 1 may be, for example, a P1 motor. The clutch 3 specifically adopts a dog clutch or a dry clutch.
该行星齿轮机构包括多个行星齿轮22、行星架4、太阳轮5和齿圈6。每个行星齿轮22均与行星架4连接,且每个行星齿轮22均与齿圈6相连。行星架4与第一驱动轴24相连,且行星架4作为行星齿轮机构的第一输入端。太阳轮5设置在第二驱动轴25上,与齿圈6同心设置,且与多个行星齿轮22均啮合,且太阳轮5作为行星齿轮机构的第二输入端。齿圈6作为行星齿轮机构的输出端。The planetary gear mechanism includes a plurality of planetary gears 22 , a planetary carrier 4 , a sun gear 5 and a ring gear 6 . Each of the planetary gears 22 is connected to the planet carrier 4 , and each of the planetary gears 22 is connected to the ring gear 6 . The planet carrier 4 is connected with the first drive shaft 24, and the planet carrier 4 serves as the first input end of the planetary gear mechanism. The sun gear 5 is arranged on the second drive shaft 25, is arranged concentrically with the ring gear 6, and meshes with the plurality of planetary gears 22, and the sun gear 5 serves as the second input end of the planetary gear mechanism. The ring gear 6 serves as the output end of the planetary gear mechanism.
所述变速装置200包括输入轴10、输出轴16、一挡齿轮副、二挡齿轮副、三挡齿轮副、倒挡齿轮21、惰轮轴8、惰轮齿轮7、一挡同步器20、二 挡同步器17和输出轴齿轮14。该输入轴10、输出轴16和惰轮轴8间隔开布置,且平行布置。该输入轴10与齿圈6连接,输出轴16与差速器15的输入端相连。一挡齿轮副包括一挡主动齿轮9和与一挡主动齿轮9啮合的一挡从动齿轮19。该一挡主动齿轮9设置在输入轴10上,该一挡从动齿轮19设置在输出轴16上。一挡同步器20用于选择性地控制一挡从动齿轮19与输出轴16结合,进而将动力源装置100输入的驱动力通过输出轴齿轮14传递至差速器15。The speed change device 200 includes an input shaft 10, an output shaft 16, a first gear pair, a second gear pair, a third gear pair, a reverse gear 21, an idler shaft 8, an idler gear 7, a first gear synchronizer 20, a second gear Gear synchronizer 17 and output shaft gear 14. The input shaft 10, the output shaft 16 and the idler shaft 8 are arranged spaced apart and in parallel. The input shaft 10 is connected to the ring gear 6 , and the output shaft 16 is connected to the input end of the differential 15 . The first-speed gear pair includes a first-speed driving gear 9 and a first-speed driven gear 19 meshing with the first-speed driving gear 9 . The first-speed driving gear 9 is arranged on the input shaft 10 , and the first-speed driven gear 19 is arranged on the output shaft 16 . The first-speed synchronizer 20 is used to selectively control the first-speed driven gear 19 to be combined with the output shaft 16 , so as to transmit the driving force input from the power source device 100 to the differential 15 through the output shaft gear 14 .
二挡齿轮副包括二挡主动齿轮11和与二挡主动齿轮11啮合的二挡从动齿轮18。该二挡主动齿轮11设置在输入轴10上,该二挡从动齿轮18设置在输出轴16上。二挡同步器17用于选择性地控制二挡从动齿轮18与输出轴16结合,进而将动力源装置100输入的驱动力传递至差速器15。The second-speed gear pair includes a second-speed driving gear 11 and a second-speed driven gear 18 meshing with the second-speed driving gear 11 . The second-speed driving gear 11 is arranged on the input shaft 10 , and the second-speed driven gear 18 is arranged on the output shaft 16 . The second-speed synchronizer 17 is used to selectively control the second-speed driven gear 18 to be combined with the output shaft 16 , so as to transmit the driving force input from the power source device 100 to the differential gear 15 .
三挡齿轮副包括三挡主动齿轮12和与三挡主动齿轮12啮合的三挡从动齿轮13。该三挡主动齿轮12设置在输入轴10上,该三挡从动齿轮13设置在输出轴16上。二挡同步器17设置在二挡从动齿轮18和三挡从动齿轮13之间,还用于选择性地控制三挡从动齿轮13与输出轴16结合,进而将动力源装置100输入的驱动力传递至差速器15。The third-speed gear pair includes a third-speed driving gear 12 and a third-speed driven gear 13 meshing with the third-speed driving gear 12 . The third-speed driving gear 12 is arranged on the input shaft 10 , and the third-speed driven gear 13 is arranged on the output shaft 16 . The second-speed synchronizer 17 is disposed between the second-speed driven gear 18 and the third-speed driven gear 13 , and is also used to selectively control the third-speed driven gear 13 to be combined with the output shaft 16 , thereby connecting the input power of the power source device 100 to the output shaft 16 . The driving force is transmitted to the differential 15 .
该倒挡齿轮21设置在输出轴16上,且靠近一挡从动齿轮19,惰轮齿轮7设置在惰轮轴8上,且同时与倒挡齿轮21和一挡主动齿轮9啮合。The reverse gear 21 is arranged on the output shaft 16 and is close to the first-speed driven gear 19 , and the idler gear 7 is arranged on the idler shaft 8 and meshes with the reverse gear 21 and the first-speed driving gear 9 at the same time.
其中,该一挡主动齿轮9、二挡主动齿轮11和三挡主动齿轮12从靠近动力源装置100至靠近差速器15方向依次布置在输入轴10上。该倒挡齿轮21、一挡同步器20、一挡从动齿轮19、二挡从动齿轮18、二挡同步器17和三挡从动齿轮13从靠近动力源装置100至靠近差速器15方向依次布置在输出轴16上。The first-speed driving gear 9 , the second-speed driving gear 11 and the third-speed driving gear 12 are sequentially arranged on the input shaft 10 from the direction close to the power source device 100 to the direction close to the differential gear 15 . The reverse gear 21 , the first-speed synchronizer 20 , the first-speed driven gear 19 , the second-speed driven gear 18 , the second-speed synchronizer 17 and the third-speed driven gear 13 are from near the power source device 100 to near the differential 15 The directions are arranged sequentially on the output shaft 16 .
该单电机多模式混合动力系统可以实现如下驱动模式:纯电模式、发动机直驱模式、并联模式和功率分流模式。可以根据车辆实际工况在不同的驱动模式下灵活切换。该纯电模式仅由电动机1驱动。在纯电模式下,电动机1处于工作状态,发动机23处于停止工作状态,离合器3处于结合状态,制动器2处于分离状态。该发动机直驱模式仅由发动机23驱动。在发动机直驱模式下,发动机23处于工作状态,电动机1处于停止工作状态,离合器3处于结合状态,制动器2处于分离状态;或者发动机23处于工作状态,电动机1处于停止工作状态,离合器3处于分离状态,制动器2处于结合状态。 该并联模式由发动机23和电动机1耦合驱动。在并联模式下,发动机23处于工作状态,电动机1处于工作状态,离合器3处于结合状态,制动器2处于分离状态。该功率分流模式为发动机23将第一驱动力分流至齿圈6以及电动机1。在功率分流模式下,发动机23处于工作状态,电动机1处于工作状态,离合器3处于分离状态,制动器2处于分离状态。The single-motor multi-mode hybrid system can realize the following driving modes: pure electric mode, engine direct drive mode, parallel mode and power split mode. It can be flexibly switched between different driving modes according to the actual working conditions of the vehicle. This pure electric mode is driven by the electric motor 1 only. In the pure electric mode, the electric motor 1 is in a working state, the engine 23 is in a stopped working state, the clutch 3 is in an engaged state, and the brake 2 is in a disengaged state. This engine direct drive mode is driven only by the engine 23 . In the engine direct drive mode, the engine 23 is in the working state, the motor 1 is in the stopped working state, the clutch 3 is in the engaged state, and the brake 2 is in the disengaged state; or the engine 23 is in the working state, the electric motor 1 is in the stopped working state, and the clutch 3 is in the disengaged state. state, the brake 2 is in the engaged state. This parallel mode is coupled and driven by the engine 23 and the electric motor 1 . In the parallel mode, the engine 23 is in the working state, the electric motor 1 is in the working state, the clutch 3 is in the engaged state, and the brake 2 is in the disengaged state. In this power split mode, the engine 23 splits the first driving force to the ring gear 6 and the electric motor 1 . In the power split mode, the engine 23 is in the working state, the electric motor 1 is in the working state, the clutch 3 is in the disengaging state, and the brake 2 is in the disengaging state.
电动机1直接与太阳轮5连接,在离合器3结合、制动器2分离状态下实现电动机1的动力直接输出到齿圈6,齿圈6与输入轴10连接,行星架4与发动机23连接,输入轴10通过挡位齿轮及同步器将动力对外输出,可实现不同模式组合(纯电模式/发动机直驱模式/并联模式)的三个档位驱动。太阳轮5连接制动器2,在离合器3分离、制动器2结合状态下,发动机23的第一驱动力通过行星架4输入,齿圈6输出,与齿圈6连接的输入轴10通过挡位齿轮和同步器将动力传递出去,从而实现发动机23直驱的三个档位。在离合器3分离,制动器2分离的状态下,发动机23通过行星机构动力分流输出齿圈6和电动机1,从而实现功率分流的三个档位模式。该结构较目前CHS2800可实现同样的混动以及并联功能,利用功率分流亦可实现行车发电,同时,补充了该结构的动力性能需求。本申请方案用较低成本的结构,实现全功能覆盖,传动效率更高。The motor 1 is directly connected to the sun gear 5, and the power of the motor 1 is directly output to the ring gear 6 when the clutch 3 is engaged and the brake 2 is disconnected. The ring gear 6 is connected to the input shaft 10, the planet carrier 4 is connected to the engine 23, and the input shaft is connected. 10. The power is output externally through the gear gear and the synchronizer, which can realize the three-speed drive of different mode combinations (pure electric mode/engine direct drive mode/parallel mode). The sun gear 5 is connected to the brake 2. When the clutch 3 is disengaged and the brake 2 is engaged, the first driving force of the engine 23 is input through the planet carrier 4, and the ring gear 6 is output. The input shaft 10 connected to the ring gear 6 passes through the gear and The synchronizer transmits the power to realize the three gears of the direct drive of the engine 23 . When the clutch 3 is disengaged and the brake 2 is disengaged, the engine 23 outputs the ring gear 6 and the electric motor 1 through the power split of the planetary mechanism, thereby realizing three gear modes of power split. Compared with the current CHS2800, this structure can realize the same hybrid and parallel functions, and can also realize driving power generation by using power splitting. At the same time, it supplements the dynamic performance requirements of this structure. The proposed solution uses a lower-cost structure to achieve full-function coverage and higher transmission efficiency.
以下以一挡为例来阐述不同驱动模式下动力传动路径:The following takes the first gear as an example to illustrate the power transmission path under different driving modes:
参见图2,在纯电模式下:电动机1处于工作状态,发动机23处于不工作状态,离合器3处于结合状态,制动器2处于分离状态,一挡同步器20结合一挡从动齿轮19,二挡同步器17脱开。此时,电动机1输出的第二驱动力传递路径如图2中箭头所示,第二驱动力经由太阳轮5、离合器3和齿圈6传递至输入轴10,再经由一挡主动齿轮9、一挡同步器20、一挡从动齿轮19和输出轴16传递至差速器15。Referring to FIG. 2, in the pure electric mode: the motor 1 is in working state, the engine 23 is in a non-working state, the clutch 3 is in an engaged state, the brake 2 is in a disengaged state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed Synchronizer 17 is disengaged. At this time, the transmission path of the second driving force output by the electric motor 1 is shown by the arrow in FIG. 2 , the second driving force is transmitted to the input shaft 10 via the sun gear 5, the clutch 3 and the ring gear 6, and then via the first gear driving gear 9, The first-speed synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 .
发动机直驱模式分为两种:一种是,参见图3,发动机23处于工作状态,电动机1处于停止工作状态,离合器3处于结合状态,制动器2处于分离状态,一挡同步器20结合一挡从动齿轮19,二挡同步器17脱开。此时,发动机23输出的第一驱动力传递路径如图3中箭头所示,第一驱动力一部分经由行星架4、行星齿轮22和齿圈6传递至输入轴10,再经由一挡主动齿轮9、一挡同步器20、一挡从动齿轮19和输出轴16传递至差速器15,另一部分经由太阳轮5返回至电动机1,从而对电动机1进行充电。The engine direct drive mode is divided into two types: one is, referring to Fig. 3, the engine 23 is in the working state, the motor 1 is in the stopped working state, the clutch 3 is in the engaged state, the brake 2 is in the disengaged state, and the first gear synchronizer 20 is combined with the first gear The driven gear 19 and the second-speed synchronizer 17 are disengaged. At this time, the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG. 3 , and part of the first driving force is transmitted to the input shaft 10 via the planet carrier 4 , the planetary gear 22 and the ring gear 6 , and then via the first gear driving gear 9. The first-speed synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and the other part is returned to the motor 1 via the sun gear 5 , thereby charging the motor 1 .
另一种是,参见图4,发动机23处于工作状态,电动机1处于停止工作状态,离合器3处于分离状态,制动器2处于结合状态,一挡同步器20结合一挡从动齿轮19,二挡同步器17脱开。此时,发动机23输出的第一驱动力传递路径如图4中箭头所示,第一驱动力经由行星架4、行星齿轮22和齿圈6传递至输入轴10,再经由一挡主动齿轮9、一挡同步器20、一挡从动齿轮19和输出轴16传递至差速器15。The other is, referring to FIG. 4 , the engine 23 is in a working state, the motor 1 is in a stopped working state, the clutch 3 is in a disengaged state, the brake 2 is in a combined state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed synchronization 17 is disengaged. At this time, the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG. , the first gear synchronizer 20 , the first gear driven gear 19 and the output shaft 16 are transmitted to the differential 15 .
参见图5,在并联模式下:发动机23处于工作状态,电动机1处于工作状态,离合器3处于结合状态,制动器2处于分离状态,一挡同步器20结合一挡从动齿轮19,二挡同步器17脱开。此时,发动机23和电动机1的驱动力耦合,输出的驱动力传递路径如图5所示,耦合后的驱动力经由行星齿轮机构传递至输入轴10,再经由一挡主动齿轮9、一挡同步器20、一挡从动齿轮19和输出轴16传递至差速器15,同时,驱动力经由太阳轮5返回至电动机1,从而对电动机1进行充电。Referring to FIG. 5, in the parallel mode: the engine 23 is in operation, the motor 1 is in operation, the clutch 3 is in an engaged state, the brake 2 is in a disengaged state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed synchronizer 17 to disengage. At this time, the driving force of the engine 23 and the electric motor 1 is coupled, and the output driving force transmission path is shown in FIG. 5 . The coupled driving force is transmitted to the input shaft 10 through the planetary gear mechanism, and then passes through the first gear driving gear 9 and the first gear. The synchronizer 20 , the first-speed driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and at the same time, the driving force is returned to the electric motor 1 via the sun gear 5 , thereby charging the electric motor 1 .
参见图6,在功率分流模式下,发动机23处于工作状态,电动机1处于工作状态,离合器3处于分离状态,制动器2处于分离状态,一挡同步器20结合一挡从动齿轮19,二挡同步器17脱开。此时,发动机23输出的第一驱动力传递路径如图6中箭头所示,第一驱动力一部分经由行星架4、行星齿轮22和齿圈6传递至输入轴10,再经由一挡主动齿轮9、一挡同步器20、一挡从动齿轮19和输出轴16传递至差速器15,另一部分经由太阳轮5分流至电动机1。Referring to Figure 6, in the power split mode, the engine 23 is in a working state, the motor 1 is in a working state, the clutch 3 is in a disengaged state, the brake 2 is in a disengaged state, the first-speed synchronizer 20 is combined with the first-speed driven gear 19, and the second-speed synchronization 17 is disengaged. At this time, the transmission path of the first driving force output by the engine 23 is shown by the arrow in FIG. 6 , and part of the first driving force is transmitted to the input shaft 10 via the planet carrier 4 , the planetary gear 22 and the ring gear 6 , and then via the first gear driving gear 9. The first gear synchronizer 20 , the first gear driven gear 19 and the output shaft 16 are transmitted to the differential 15 , and the other part is shunted to the motor 1 via the sun gear 5 .
二挡和三挡的动力传动路径的工作原理与该一挡一致,以下不再赘述。The working principles of the power transmission paths of the second and third gears are the same as those of the first gear, and will not be repeated below.
在前述不同驱动模式下,发动机23和电动机1可以通过结合离合器3,分离制动器2,实现动力耦合。可在任意档位下,离合器3结合,制动器2分离,通过发动机23给电动机1充电,含驻车充电功能。也可分离离合器3,作为功率分流模式进行功率分流控制。制动器2接合,离合器3分离,可进行发动机23直驱。制动等工况由电动机1进行能量回收。In the aforementioned different driving modes, the engine 23 and the electric motor 1 can be coupled by engaging the clutch 3 and disengaging the brake 2 to realize power coupling. In any gear, the clutch 3 is engaged, the brake 2 is disengaged, and the motor 1 is charged through the engine 23, including the parking charging function. The clutch 3 can also be disengaged, and the power split control can be performed as a power split mode. The brake 2 is engaged, the clutch 3 is disengaged, and the engine 23 can be directly driven. The electric motor 1 performs energy recovery under conditions such as braking.
该单电机多模式混合动力系统还可以包括控制器(图中未示出),该控制器用于控制车辆在起步时优先选用三挡,并在车辆正常运行后根据车辆的车速以及需求扭矩调控变速装置200中更低档位的工作点。并且,该控制器还用于控制在进行换挡时优先使用电动机1作为动力源。The single-motor multi-mode hybrid power system may further include a controller (not shown in the figure), the controller is used to control the vehicle to select the third gear preferentially when starting, and adjust the speed change according to the vehicle speed and the required torque after the vehicle runs normally. The operating point of the lower gear in the device 200 . In addition, the controller is also used to control to preferentially use the electric motor 1 as a power source when shifting gears.
根据本发明实施例的方案,发动机23与行星齿轮机构的第一输入端连 接,电动机1与行星齿轮机构的第二输入端连接,动力源装置100对外输出通过行星齿轮机构的输出端向外输出,动力源装置100的结构简单,成本较低。According to the solution of the embodiment of the present invention, the engine 23 is connected to the first input end of the planetary gear mechanism, the motor 1 is connected to the second input end of the planetary gear mechanism, and the external output of the power source device 100 is output through the output end of the planetary gear mechanism. , the power source device 100 has a simple structure and low cost.
进一步地,由于该发动机23、电动机1、制动器2、行星齿轮机构以及离合器3的数量均为一个,行星齿轮机构、制动器2、离合器3以及电动机1等的数量均少于现有技术中CHS2800变速箱中对应部件的数量,一方面不仅在同等属性设计参数下可达到CHS2800变速箱相同的多模式切换效果,而且比CHS2800变速箱具有更强的动力性,同时带来了效率的提升,油耗的降低。其中,油耗的降低,主要体现在多出的离合器3、制动器2等,带来的拖拽损失都体现在油耗中,而本申请少了对应的部件,则自然油耗就会极大地降低,相应地,制造成本和使用成本也大幅下降。又由于使用单电机、单行星齿轮机构、单离合器3等,使得该单电机多模式混合动力系统整机结构体积较小,重量也会极大降低,并且,该结构只需改变差速器15的布置位置即可同时满足横置和纵置结构的变速器,适用车型更广。Further, since the number of the engine 23, the motor 1, the brake 2, the planetary gear mechanism and the clutch 3 are all one, the number of the planetary gear mechanism, the brake 2, the clutch 3 and the motor 1 is less than that of the CHS2800 in the prior art. The number of corresponding components in the box, on the one hand, not only can achieve the same multi-mode switching effect of the CHS2800 gearbox under the same attribute design parameters, but also has stronger power than the CHS2800 gearbox, and at the same time brings about an improvement in efficiency and lower fuel consumption. reduce. Among them, the reduction of fuel consumption is mainly reflected in the extra clutch 3, brake 2, etc., and the drag loss caused by it is reflected in the fuel consumption. However, if the corresponding components are missing in the present application, the natural fuel consumption will be greatly reduced, and the corresponding In addition, manufacturing costs and operating costs have also dropped significantly. In addition, due to the use of a single motor, a single planetary gear mechanism, a single clutch 3, etc., the overall structure of the single motor multi-mode hybrid power system is small in volume and greatly reduced in weight, and the structure only needs to change the differential 15. The arrangement position can satisfy the transmission of horizontal and vertical structure at the same time, and it is suitable for a wider range of models.
进一步地,本申请中,发动机23的第一驱动力直接通过行星架4、齿圈6就可以传递出去,中间不存在着多个行星架4、齿轮等多级传送,传动路径短,且啮合齿轮减少,传动效率显著提升,尤其是在离合器3或制动器2结合后的驱动更高效,只有制动器2或离合器3的拖曳损耗,挡位外啮合以及差速的损耗。Further, in the present application, the first driving force of the engine 23 can be directly transmitted through the planet carrier 4 and the ring gear 6, and there are no multi-stage transmissions such as multiple planet carriers 4 and gears in the middle, and the transmission path is short and meshing. The gears are reduced, and the transmission efficiency is significantly improved, especially when the clutch 3 or the brake 2 is combined, the drive is more efficient, only the drag loss of the brake 2 or the clutch 3, the gear out-engagement and the differential loss.
进一步地,由于具有纯电模式、发动机直驱模式、并联模式和功率分流模式,因此,可以实现多种模式的切换,经济性更优,并且可以实现发动机23和电动机1的工作点的灵活调控。Further, due to the pure electric mode, the engine direct drive mode, the parallel mode and the power split mode, the switching of various modes can be realized, the economy is better, and the flexible regulation of the operating points of the engine 23 and the electric motor 1 can be realized. .
进一步地,通过使得变速装置200采用多个挡位,可以实现在不同模式下多个挡位的控制,可以根据需要设置挡位的数量,挡位数量越多,换挡越平顺。变速装置200采用三个挡位时,不仅可以保证换挡具有一定的平顺性,而且满足动力性和经济型的要求,匹配车型广泛。Further, by making the transmission device 200 adopt multiple gears, control of multiple gears in different modes can be realized, and the number of gears can be set as required, and the more gears, the smoother the shifting. When the transmission device 200 adopts three gears, it can not only ensure a certain smoothness of shifting, but also meet the requirements of power performance and economy, and can be matched with a wide range of models.
进一步地,由于在车辆起步时优先使用高档位,在车辆正常运行后根据车辆的车速以及需求扭矩调控变速装置200中低档位的工作点,由此可以在车辆短暂停车后快速进入高速状态,而且后期根据情况变速到低档位状态,提高驾驶员的驾驶体验。并且,在换挡时,优先使用电动机1作为动力源,由于电动机1自身的优势,可以极大优化车辆的换挡冲击感。Further, since the high gear is preferentially used when the vehicle starts, the operating point of the low gear in the transmission device 200 is regulated according to the vehicle speed and the required torque after the vehicle runs normally, so that the vehicle can quickly enter a high speed state after a short stop, and In the later stage, the gear is shifted to a low gear state according to the situation to improve the driving experience of the driver. In addition, when shifting gears, the electric motor 1 is preferentially used as the power source. Due to the advantages of the electric motor 1 itself, the shifting shock of the vehicle can be greatly optimized.
进一步地,由于电动机1的参与,该系统可以在各个档位在适当的车速时均可实现无级变速功能,即一挡、二档和三挡下均具备无级变速功能。Further, due to the participation of the electric motor 1, the system can realize the continuously variable speed change function in each gear at an appropriate vehicle speed, that is, the first gear, the second gear and the third gear are all equipped with the continuously variable speed change function.
实施例二:Embodiment 2:
该实施例二与实施例一的区别在于,将实施例一中的一挡同步器和二挡同步器替换为犬齿离合器。The difference between the second embodiment and the first embodiment is that the first-speed synchronizer and the second-speed synchronizer in the first embodiment are replaced with dog clutches.
实施例三:Embodiment three:
该实施例三与实施例一的区别在于,将实施例一中的制动器替换为单向离合器、多模离合器、犬齿离合器或干式离合器。The difference between the third embodiment and the first embodiment is that the brake in the first embodiment is replaced with a one-way clutch, a multi-mode clutch, a dog clutch or a dry clutch.
实施例四:Embodiment 4:
该实施例四与实施例一的区别在于,将实施例一中变速装置的挡位数量由三挡替换为二挡,或者大于或等于四挡。The difference between the fourth embodiment and the first embodiment is that the number of gears of the transmission device in the first embodiment is replaced from the third gear to the second gear, or is greater than or equal to the fourth gear.
实施例五:Embodiment 5:
该实施例五与实施例一的区别在于,电动机可通过花键、齿轮或连带等传动方式与太阳轮连接。The difference between the fifth embodiment and the first embodiment is that the motor can be connected to the sun gear by means of transmission such as splines, gears or joint belts.
实施例六:Embodiment 6:
该实施例六与实施例一的区别在于,离合器的两端连接方案可以是太阳轮,行星架以及齿圈的任意两个部件的有别于实施例一的其他组合。The difference between the sixth embodiment and the first embodiment is that the connection scheme of the two ends of the clutch can be any combination of the sun gear, the planet carrier and the ring gear, which is different from the first embodiment.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will recognize that, although exemplary embodiments of the present invention have been illustrated and described in detail herein, it is still possible to directly follow the present disclosure without departing from the spirit and scope of the present invention. Numerous other variations or modifications can be identified or derived consistent with the principles of the present invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (12)

  1. 一种单电机多模式混合动力系统,包括动力源装置、变速装置和差速器,所述变速装置连接在所述差速器的输入端和所述动力源装置的输出端之间;所述动力源装置包括:A single-motor multi-mode hybrid power system includes a power source device, a speed change device and a differential, the speed change device is connected between an input end of the differential device and an output end of the power source device; the The power source device includes:
    发动机,具有第一驱动轴,用于输出第一驱动力;an engine, having a first drive shaft for outputting a first driving force;
    电动机,具有第二驱动轴,用于输出第二驱动力,所述第二驱动轴套设在所述第一驱动轴上,且相对所述第一驱动轴可旋转;a motor with a second drive shaft for outputting a second driving force, the second drive shaft is sleeved on the first drive shaft and is rotatable relative to the first drive shaft;
    制动器,连接在所述第二驱动轴上,用于选择性地切断所述第二驱动轴的动力输出;a brake, connected to the second drive shaft, for selectively cutting off the power output of the second drive shaft;
    行星齿轮机构,具有与所述第一驱动轴相连的第一输入端、与所述第二驱动轴相连的第二输入端以及一输出端,所述行星齿轮机构的输出端同时作为所述动力源装置的输出端;以及The planetary gear mechanism has a first input end connected with the first drive shaft, a second input end connected with the second drive shaft and an output end, and the output end of the planetary gear mechanism simultaneously serves as the power the output of the source device; and
    离合器,连接在所述第二驱动轴上,用于控制所述行星齿轮机构的所述第二输入端与所述行星齿轮机构的所述输出端的接合与分离。A clutch, connected to the second drive shaft, is used for controlling the engagement and disengagement of the second input end of the planetary gear mechanism and the output end of the planetary gear mechanism.
  2. 根据权利要求1所述的单电机多模式混合动力系统,其特征在于,所述发动机、所述电动机、所述制动器、所述行星齿轮机构以及所述离合器的数量均为一个。The single-motor multi-mode hybrid power system according to claim 1, wherein the number of the engine, the electric motor, the brake, the planetary gear mechanism and the clutch is all one.
  3. 根据权利要求2所述的单电机多模式混合动力系统,其特征在于,所述行星齿轮机构包括多个行星齿轮、行星架、太阳轮和齿圈;The single-motor multi-mode hybrid power system according to claim 2, wherein the planetary gear mechanism comprises a plurality of planetary gears, a planetary carrier, a sun gear and a ring gear;
    多个所述行星齿轮中每个行星齿轮均与所述行星架连接,且每个所述行星齿轮均与所述齿圈相连;Each of the plurality of planetary gears is connected with the planet carrier, and each of the planetary gears is connected with the ring gear;
    所述行星架与所述第一驱动轴相连,且所述行星架作为所述行星齿轮机构的所述第一输入端;the planet carrier is connected to the first drive shaft, and the planet carrier serves as the first input end of the planetary gear mechanism;
    所述太阳轮设置在所述第二驱动轴上,与所述齿圈同心设置,且与多个所述行星齿轮均啮合,且所述太阳轮作为所述行星齿轮机构的所述第二输入端;The sun gear is arranged on the second drive shaft, is arranged concentrically with the ring gear, and meshes with a plurality of the planetary gears, and the sun gear serves as the second input of the planetary gear mechanism end;
    所述齿圈作为所述行星齿轮机构的所述输出端。The ring gear serves as the output end of the planetary gear mechanism.
  4. 根据权利要求1-3中任一项所述的单电机多模式混合动力系统,其中,所述变速装置包括输入轴、输出轴、多个挡位齿轮副以及多个挡位同步器,所述输入轴与所述动力源装置的所述输出端连接,所述输出轴与所述差速器 的所述输入端相连;The single-motor multi-mode hybrid power system according to any one of claims 1-3, wherein the transmission device comprises an input shaft, an output shaft, a plurality of gear pairs, and a plurality of gear synchronizers, the an input shaft is connected to the output end of the power source device, and the output shaft is connected to the input end of the differential;
    各挡位齿轮副包括挡位主动齿轮和与所述挡位主动齿轮啮合的挡位从动齿轮,所述挡位主动齿轮设置在所述输入轴上,所述挡位从动齿轮设置在所述输出轴上;Each gear pair includes a gear driving gear and a gear driven gear meshing with the gear driving gear, the gear driving gear is arranged on the input shaft, and the gear driven gear is arranged on the on the output shaft;
    所述挡位同步器用于控制所述挡位从动齿轮与所述输出轴结合,进而将经由所述挡位齿轮副的驱动力传递至所述差速器。The gear synchronizer is used to control the gear driven gear to be combined with the output shaft, so as to transmit the driving force via the gear pair to the differential.
  5. 根据权利要求4所述的单电机多模式混合动力系统,其中,所述挡位齿轮副至少包括一挡齿轮副和二挡齿轮副,所述挡位同步器包括一挡同步器和二挡同步器;The single-motor multi-mode hybrid power system according to claim 4, wherein the gear pair at least includes a first gear pair and a second gear pair, and the gear synchronizer includes a first gear synchronizer and a second gear synchronizer device;
    所述一挡齿轮副的挡位主动齿轮为一挡主动齿轮,所述一挡齿轮副的挡位从动齿轮为一挡从动齿轮,所述一挡同步器用于选择性地控制所述一挡从动齿轮与所述输出轴结合;The gear driving gear of the first gear pair is a first gear driving gear, the gear driven gear of the first gear pair is a first driven gear, and the first gear synchronizer is used to selectively control the first gear. The gear driven gear is combined with the output shaft;
    所述二挡齿轮副的挡位主动齿轮为二挡主动齿轮,所述二挡齿轮副的挡位从动齿轮为二挡从动齿轮,所述二挡同步器用于选择性地控制所述二挡从动齿轮与所述输出轴结合。The gear driving gear of the second gear pair is the second driving gear, the gear driven gear of the second gear pair is the second driven gear, and the second gear synchronizer is used to selectively control the second gear. A gear driven gear is combined with the output shaft.
  6. 根据权利要求5所述的单电机多模式混合动力系统,其中,所述挡位齿轮副还包括三挡齿轮副,所述三挡齿轮副的挡位主动齿轮为三挡主动齿轮,所述三挡齿轮副的挡位从动齿轮为三挡从动齿轮;The single-motor multi-mode hybrid power system according to claim 5, wherein the gear pair further comprises a third gear pair, the gear driving gear of the third gear pair is a third gear driving gear, and the third gear pair is The gear driven gear of the gear pair is the third gear driven gear;
    所述二挡同步器设置在所述输出轴上,且位于所述二挡从动齿轮和所述三挡从动齿轮之间,还用于选择性地控制所述三挡从动齿轮与所述输出轴结合。The second-speed synchronizer is arranged on the output shaft, and is located between the second-speed driven gear and the third-speed driven gear, and is also used to selectively control the third-speed driven gear and the third-speed driven gear. combined with the output shaft.
  7. 根据权利要求5或6所述的单电机多模式混合动力系统,其中,所述变速装置还包括:The single-motor multi-mode hybrid power system according to claim 5 or 6, wherein the transmission device further comprises:
    倒挡齿轮,设置在所述输出轴上;a reverse gear, arranged on the output shaft;
    惰轮轴,与所述输入轴间隔开且平行布置;an idler shaft spaced and parallel to the input shaft;
    惰轮齿轮,设置在所述惰轮轴上,且同时与所述倒挡齿轮和所述一挡主动齿轮啮合。The idler gear is arranged on the idler shaft and meshes with the reverse gear and the first gear at the same time.
  8. 根据权利要求1-3、5和6中任一项所述的单电机多模式混合动力系统,其中,所述混合动力系统的驱动模式包括以下至少之一:The single-motor multi-mode hybrid power system according to any one of claims 1-3, 5 and 6, wherein the driving mode of the hybrid power system includes at least one of the following:
    纯电模式,仅由所述电动机驱动;pure electric mode, driven only by the electric motor;
    发动机直驱模式,仅由所述发动机驱动;Engine direct drive mode, powered only by the engine;
    并联模式,由所述发动机和所述电动机耦合驱动;parallel mode, coupled and driven by the engine and the electric motor;
    功率分流模式,所述发动机将所述第一驱动力分流至所述动力源装置的所述输出端以及所述电动机。In the power split mode, the engine splits the first driving force to the output end of the power source device and the electric motor.
  9. 根据权利要求8所述的单电机多模式混合动力系统,其中,在所述纯电模式下,所述电动机处于工作状态,所述发动机处于停止工作状态,所述离合器处于结合状态,所述制动器处于分离状态;The single-motor multi-mode hybrid power system according to claim 8, wherein, in the pure electric mode, the electric motor is in a working state, the engine is in a stopped working state, the clutch is in an engaged state, and the brake is in an engaged state. in a state of separation;
    在所述发动机直驱模式下,所述发动机处于工作状态,所述电动机处于停止工作状态,所述离合器处于结合状态,所述制动器处于分离状态;或者所述发动机处于工作状态,所述电动机处于停止工作状态,所述离合器处于分离状态,所述制动器处于结合状态;In the engine direct drive mode, the engine is in a working state, the electric motor is in a stopped working state, the clutch is in an engaged state, and the brake is in a disengaged state; or the engine is in a working state, and the electric motor is in a Stop working, the clutch is in a disengaged state, and the brake is in a combined state;
    在所述并联模式下,所述发动机处于工作状态,所述电动机处于工作状态,所述离合器处于结合状态,所述制动器处于分离状态;In the parallel mode, the engine is in a working state, the electric motor is in a working state, the clutch is in an engaged state, and the brake is in a disengaged state;
    在所述功率分流模式下,所述发动机处于工作状态,所述电动机处于工作状态,所述离合器处于分离状态,所述制动器处于分离状态。In the power split mode, the engine is in an operating state, the electric motor is in an operating state, the clutch is in a disengaged state, and the brake is in a disengaged state.
  10. 根据权利要求1-3、5、6和9中任一项所述的单电机多模式混合动力系统,其中,还包括:The single-motor multi-mode hybrid power system according to any one of claims 1-3, 5, 6 and 9, further comprising:
    控制器,配置成控制车辆在起步时优先选用所述变速装置中的高档位,并在车辆正常运行后根据所述车辆的车速以及需求扭矩调控所述变速装置中低档位的工作点。The controller is configured to control the vehicle to preferentially select the high gear in the transmission device when starting, and regulate the working point of the low gear in the transmission device according to the vehicle speed and the required torque after the vehicle runs normally.
  11. 根据权利要求10所述的单电机多模式混合动力系统,其中,所述控制器配置成控制在进行换挡时优先使用所述电动机作为动力源。The single-motor multi-mode hybrid system of claim 10, wherein the controller is configured to control preferential use of the electric motor as a power source when shifting gears.
  12. 一种混合动力车辆,包括如权利要求1-11中任一项所述的单电机多模式混合动力系统。A hybrid vehicle comprising the single-motor multi-mode hybrid system of any one of claims 1-11.
PCT/CN2020/139139 2020-12-24 2020-12-24 Single-motor multi-mode hybrid power system and hybrid power vehicle WO2022133941A1 (en)

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