WO2022121038A1 - Array substrate and preparation method therefor - Google Patents

Array substrate and preparation method therefor Download PDF

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Publication number
WO2022121038A1
WO2022121038A1 PCT/CN2020/141314 CN2020141314W WO2022121038A1 WO 2022121038 A1 WO2022121038 A1 WO 2022121038A1 CN 2020141314 W CN2020141314 W CN 2020141314W WO 2022121038 A1 WO2022121038 A1 WO 2022121038A1
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WO
WIPO (PCT)
Prior art keywords
test
array substrate
tested
holes
hole
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PCT/CN2020/141314
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French (fr)
Chinese (zh)
Inventor
杜彦英
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深圳市华星光电半导体显示技术有限公司
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Publication of WO2022121038A1 publication Critical patent/WO2022121038A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/70Testing, e.g. accelerated lifetime tests
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/14Measuring as part of the manufacturing process for electrical parameters, e.g. resistance, deep-levels, CV, diffusions by electrical means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/30Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment

Definitions

  • the present application relates to the field of display technology, and in particular, to an array substrate and a preparation method thereof.
  • AMOLED active-matrix organic light-emitting diode
  • AMOLED Due to the scheme of pixel compensation circuit and driving circuit (Gate on Array, GOA)/(Gate in Panel, GIP), AMOLED uses up to 10 ⁇ 14 masks, between metal layers and metal layers, semiconductor layers and semiconductor layers. Contacts and interconnects become more challenging, and the thickness and etch non-uniformity often present in larger area substrates, especially as the center and corner non-uniformities inherent in plasma processing, add to this difficulty. Therefore, in order to reduce the This defect requires a real-time on-site detection method to improve the yield and bring better protection.
  • the present application provides an array substrate and a preparation method thereof.
  • the test holes are in the shape of Uniformly arranged in a straight line, or, in each test area, adjacent test holes are arranged staggered, the cross-section of the test holes is arranged in a regular tetrahedron, and the test holes extend to part of the surface of the component to be tested.
  • the component runs through the test hole to perform square resistance test or resistance test on the component to be tested, so as to detect and monitor the process yield of forming the component to be tested, and to ensure the film thickness and etching uniformity of the metal film layer during the preparation process.
  • an embodiment of the present application provides an array substrate having a display area and a non-display area surrounding the display area, the array substrate includes a substrate and a plurality of to-be-tested devices disposed on the substrate element, the array substrate further includes: at least one test area, the test area is arranged in the non-display area, each of the test areas has a plurality of test holes, and each of the test holes extends to a Part of the surface of the element to be tested, the test element penetrates the test hole to perform a square resistance test or a resistance test on the element to be tested; wherein, in each of the test areas, the test hole is linear and uniform Or, in each of the test areas, adjacent test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron.
  • each of the test holes includes a single channel or four channels insulated from each other.
  • the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
  • the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
  • the array substrate further includes a multi-layer insulating layer disposed on the substrate, and the plurality of test holes are disposed in the multi-layer insulating layer and extend to each of the Part of the surface of the component to be tested.
  • an embodiment of the present application further provides a method for preparing an array substrate, the preparation method includes the following steps: forming at least one element to be tested on a substrate, and forming a plurality of test holes through a patterning process, wherein each One of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole and performs a square resistance test or a resistance test on the element to be tested.
  • embodiments of the present application further provide an array substrate having a display area and a non-display area surrounding the display area, the array substrate including a substrate and a plurality of to-be-to-be-disposed on the substrate A test element, the array substrate further includes: at least one test area, the test area is disposed in the non-display area, each of the test areas has a plurality of test holes, and each of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole to perform a square resistance test or a resistance test on the element to be tested.
  • test holes are evenly arranged in a straight line.
  • test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron.
  • each of the test holes includes a single channel or four channels insulated from each other.
  • the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
  • the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
  • the array substrate further includes a multi-layer insulating layer disposed on the substrate, and the plurality of elements to be tested are insulated from each other by the multi-layer insulating layer; wherein the plurality of The test holes are arranged in the multi-layer insulating layers and respectively extend to a part of the surface of each of the components to be tested.
  • an embodiment of the present application further provides a method for preparing an array substrate, the preparation method comprising the steps of: forming at least one element to be tested on a substrate, and forming a plurality of test holes through a patterning process, wherein each One of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole and performs a square resistance test or a resistance test on the element to be tested.
  • the test holes are formed by applying photoresist, exposing, developing and etching;
  • the element to be tested is subjected to square resistance test or resistance test, and according to the test result, supplementary etching or supplementary film formation is performed on the test hole; and the photoresist is stripped.
  • an embodiment of the present application further provides a display panel including the above-mentioned array substrate.
  • test holes are uniformly arranged in a straight line, or, in each test area.
  • adjacent test holes are staggered, the cross sections of the test holes are arranged in a regular tetrahedron, the test holes extend to a part of the surface of the component to be tested, and the test components are used to penetrate the test holes and connect with all the test holes.
  • the element to be tested is coupled to perform a square resistance test or a resistance test on the element to be tested, so as to detect and monitor the formation of the element to be tested in real time, such as the active layer, gate, source and drain of thin film transistors, storage capacitors, and pixels.
  • the test hole is re-etched or the film layer is supplemented according to the test result, so as to ensure the film thickness and etching uniformity of the metal film layer during the preparation process.
  • FIG. 1a is a schematic diagram of the distribution of test areas of the array substrate of the present application.
  • FIG. 1b and 1c are enlarged schematic views of the test area in FIG. 1a.
  • Fig. 1d and Fig. 1e are schematic cross-sectional views of the test hole in Fig. 1b or Fig. 1c.
  • FIGS. 2a to 2c are partial structural schematic views of the array substrate of the present application.
  • FIG. 3 is a schematic diagram of the testing process of the array substrate of the present application.
  • the present application provides an electrode structure, a method for preparing the same, and a thin film transistor.
  • the present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
  • FIG. 1a is a schematic diagram of the distribution of the test area of the array substrate of the present application
  • FIG. 1b and FIG. 1c are enlarged schematic diagrams of the test area in FIG. 1a
  • an array substrate is provided.
  • the array substrate has a display area 10 and a non-display area complementary to the display area 10, and the array substrate includes a substrate 1 and a plurality of components to be tested 300 (see FIG. 3 ) disposed on the substrate 1 , the array substrate further includes at least one test area 100 , and the test area 100 is disposed in the non-display area.
  • FIG. 3 the test area
  • each of the test areas 100 has a plurality of test holes 101 , and each of the test holes 101 extends to a portion of the element to be tested 300 On the surface, the test element 200 penetrates the test hole 101 to perform a square resistance test or a resistance test on the to-be-tested element 300 (see FIG. 3 ).
  • the element to be tested 300 is at least one of a thin film transistor, a pixel electrode 3 or a storage capacitor 4 disposed on the array substrate.
  • the device to be tested 300 is at least one of the active layer 21 , the gate 23 or the source and drain 25 of the thin film transistor.
  • the array substrate includes the plurality of thin film transistors disposed on the substrate 1, the pixel electrodes 3 disposed on the plurality of thin film transistors, and the storage capacitor 4 .
  • each of the thin film transistors includes the active layer 21, the gate electrode 23 and the source and drain electrodes 25 which are insulated from each other, and the pixel electrode 3 is electrically connected to the source and drain electrodes 25;
  • the storage capacitor 4 is arranged in the same layer as the thin film transistor.
  • the element to be tested 300 is the active layer 21 , the gate 23 , the source and drain 25 , the pixel electrode 3 and the storage capacitor 4 of the thin film transistor at least one of.
  • the test area 100 is located in the non-display area.
  • the non-display area is an ineffective layout area, which is equivalent to that the plurality of test holes 101 are arranged in the ineffective layout area.
  • the test area 100 is located at at least one of four corners, four sides and a center of the array substrate.
  • test holes 101 can be evenly arranged in a test area 100 in a straight line.
  • adjacent test holes 101 are arranged in a staggered manner, and the test holes 101 are arranged in a regular tetrahedron.
  • the test hole 101 has a single channel 1011, and the test element 200 is a single probe; in another preferred embodiment, as shown in FIG. As shown in 1e and FIG. 3 , the test hole 101 includes four channels 1012 that are insulated from each other, and the test element 200 is preferably four probes.
  • the test element 200 is used to pass through the test hole 101 and contact the surface of the element to be measured 300 , and the test element 200 is used to pass the test hole 101 to the element to be measured. 300 for square resistance test or resistance test.
  • the test hole 101 has a taper structure, and the test hole 101 avoids key structures such as metal layers, traces, light-emitting devices, etc. of the array substrate. Setting the test hole 101 in the non-display area does not It will cause damage to the key structure of the array substrate.
  • the test hole 101 includes an active layer test hole 51, a gate test hole 52, and a storage capacitor test hole 53; as shown in FIG. 2b, the test hole 101 includes a source-drain test hole 54 ; and as shown in FIG. 2 c , the test hole 101 further includes a pixel electrode test hole 55 .
  • the thin film transistor includes the active layer 21 disposed on the substrate 1, disposed on the active layer 21 and covering the active layer 21 and all The buffer layer 22 on the substrate 1 , the gate electrode 23 disposed on the buffer layer 22 , the gate insulation disposed on the gate electrode 23 and covering the gate electrode 23 and the buffer layer 22 layer 24 , the storage capacitor 4 disposed on the gate insulating layer 24 , and an interlayer dielectric disposed on the storage capacitor 4 and covering the storage capacitor 4 and the gate insulating layer 24 layer 26 , wherein the source and drain electrodes 25 are disposed on the interlayer dielectric layer 26 .
  • the array substrate further includes a flat layer 6 and a pixel defining layer 7 .
  • the flat layer 6 is disposed on the source and drain 25 and covers the source and drain 25 and the interlayer dielectric layer 26, and the pixel electrode 3 is disposed on the flat layer 6; the The pixel defining layer 7 is disposed on the pixel electrode 3 and covers the pixel electrode 3 and the flat layer 6 .
  • the array substrate further includes a multi-layer insulating layer formed on the substrate 1, and the plurality of components to be tested 300 are insulated from each other by the multi-layer insulating layer; wherein, a plurality of test holes 101 are disposed in the multi-layer insulating layers and respectively extend to a part of the surface of each of the components to be tested 300 .
  • the multi-layer insulating layers are the buffer layer 22 , the gate insulating layer 24 , the interlayer dielectric layer 26 , the planarization layer 6 and the pixel defining layer 7 .
  • a test element 200 is used for penetrating a test hole 101 , and the test element 200 is used for respectively connecting with the element to be measured, that is, the active layer 21 .
  • the gate 23 , the source and drain 25 , the pixel electrode 3 and the surface of the storage capacitor 4 are coupled to measure the square resistance or resistance of the element to be measured 300 .
  • the test element 200 is preferably a four-point probe, and the test element 200, that is, the four-point probe, simultaneously passes through one of the measurement holes 101 having the four channels 1012 to measure any one of the to-be-measured
  • the surface of the element 300 is subjected to square resistance measurements or resistance measurements.
  • the present application also provides a method for preparing an array substrate as described above, and a method for preparing an array substrate is described in detail below.
  • the preparation method comprises the following steps:
  • Step S01 forming at least one element to be tested 300 on a substrate 1 , and forming a plurality of test holes through a patterning process, wherein each of the test holes extends to a part of the surface of the element to be tested 300 , and the element 200 is tested A square resistance test or a resistance test is performed on the element to be tested 300 through the test hole.
  • the element to be tested 300 is formed on the substrate 1 , and the element to be tested 300 is a thin film transistor, a pixel electrode 3 and a storage capacitor 4 disposed on the array substrate at least one of ; further, the element to be tested 300 is at least one of the active layer 21 , the gate 23 and the source and drain 25 of the thin film transistor.
  • the array substrate further includes a multi-layer insulating layer formed on the substrate 1, and the plurality of elements to be tested 300 are insulated from each other by the multi-layer insulating layer; wherein, a plurality of test holes are formed Inside the multi-layer insulating layers and respectively extending to a part of the surface of each of the components to be tested 300 .
  • the multi-layer insulating layers include a buffer layer 22 , a gate insulating layer 24 , and an interlayer insulating layer 26 which are arranged at intervals in sequence.
  • test holes are formed by applying photoresist, exposing, developing and etching; and stripping the test holes.
  • the test hole includes the active layer test hole 51 , the gate test hole 52 , and the storage capacitor test hole 53 formed in sequence.
  • the active layer test hole 51 , the gate test hole 52 and the storage capacitor test hole 53 are formed through a patterning process, which specifically includes: coating photoresist on the interlayer insulating layer 26 .
  • the resist is exposed and developed, and the multi-layer insulating layers of the array substrate are etched to form active layer test holes 51 , gate test holes 52 and storage capacitor test holes 53 in sequence.
  • the active layer test hole 51 sequentially penetrates the interlayer insulating layer 26 , the gate insulating layer 24 and the buffer layer 22 and extends to a part of the surface of the active layer 21 ; and , the gate test hole 52 sequentially penetrates the interlayer insulating layer 26 and the gate insulating layer 24, and extends to a part of the surface of the gate 23; and, the storage capacitor test hole 53 penetrates the The interlayer insulating layer 26 extends to a part of the surface of the storage capacitor 4 .
  • the test element 200 is passed through the test hole to perform a square resistance test or a resistance test on the corresponding test element 300 .
  • the gate test hole 52 and the storage capacitor test hole 53 are etched, and before the corresponding photoresist is peeled off , and also includes using the test element 200 to pass through the active layer test hole 51 to perform a square resistance test or resistance test on the surface of the active layer 21 , and use the test element 200 to pass through the gate test hole 52 In order to perform square resistance test or resistance test on the surface of the gate 23, and use the test element 200 to pass through the storage capacitor test hole 53 to test the square resistance or test resistance of the surface of the storage capacitor 4 operate. According to the test results, the test holes are re-etched or film-forming is supplemented. and finally peel off the photoresist corresponding to the test hole.
  • the active layer 21 is a semiconductor layer
  • the material of the active layer 21 is preferably low-temperature polysilicon (Poly-Si)
  • the active layer 21 can also be amorphous silicon (a-Si) Si), indium gallium zinc oxide (IGZO).
  • the gate 23 is any one of a single-layer metal film layer and a metal composite film layer, the gate 23 can preferably be copper or silver, and the gate 23 can also be selected from copper molybdenum alloy.
  • the source and drain 25 are any one of a single-layer metal film layer or a metal composite film, for example, the source and drain 25 may be copper or silver, and the source and drain 25 may also be a copper-molybdenum alloy .
  • the materials of the buffer layer 22 , the gate insulating layer 24 and the interlayer dielectric layer 26 may be any one of silicon nitride, silicon oxide and silicon oxynitride.
  • the storage capacitor 4 includes upper and lower electrodes (not shown) spaced apart from each other. The material of the storage capacitor 4 is preferably copper.
  • At least one pixel electrode 3 , a flat layer 6 and a pixel defining layer 7 are formed in sequence, and a source-drain test hole 54 and a pixel electrode test hole 55 are formed through a patterning process.
  • a flat layer 6 covering the source and drain electrodes 25 is formed on the source and drain electrodes 25 , a pixel electrode 3 is formed on the flat layer 6 , and a pixel is formed on the pixel electrode 3 A definition layer 7 , the pixel definition layer 7 covers the pixel electrode 3 .
  • source and drain test holes 54 and pixel electrode test holes 55 are formed on the flat layer 6 and the pixel defining layer 7 through a patterning process.
  • the test holes are formed by applying photoresist, exposure, development and etching processes; wherein, the test holes include the source and drain test holes 54 and the pixel electrode test holes formed in sequence 55.
  • a photoresist is coated on the pixel defining layer 7, the photoresist is exposed and developed, and an etching process is performed on the pixel defining layer 7 and the A source-drain test hole 54 is formed on the flat layer 6 so that the source-drain test hole 54 penetrates the pixel defining layer 7 and the flat layer 6 in sequence, and the source-drain test hole 54 extends to the source and drain and a pixel electrode contact hole 55 is formed on the pixel defining layer 7 , and the pixel electrode testing hole 55 penetrates the pixel defining layer 7 and extends to a portion of the surface of the pixel electrode 3 .
  • a square resistance test or a resistance test is performed on the corresponding element to be tested through the test hole through the test element 200 .
  • the test element 200 is used to pass through the source-drain test hole 54 pair The surface of the source and drain 25 is subjected to square resistance test or resistance test.
  • the pixel electrode 3 can be any one of ITO/Ag/ITO, Ag/ITO, Al/WOx, and Ag/IZO, and the material of the pixel electrode 3 can also be selected as ITO.
  • the material of the flat layer 6 may be an inorganic insulating material such as silicon nitride or silicon oxide, or an organic insulating material, and the organic material includes but is not limited to polymethyl methacrylate, Siloxane, soluble polytetrafluoroethylene; and, the pixel defining layer 7 is preferably an insulating material such as silicon nitride.
  • test method for an array substrate, the test method includes the steps:
  • the gate test hole 52 and the storage capacitor test hole 53 After forming the active layer test hole 51, the gate test hole 52 and the storage capacitor test hole 53, before peeling off the photoresist, use the test element 200 to pass through the active layer test hole 51 to the active layer test hole 51.
  • the layer 21 is subjected to a square resistance test or a resistance test
  • the gate 23 is subjected to a square resistance test or a resistance test using the test element 200 through the gate test hole 52
  • the test element 200 is used to pass through the storage capacitor test hole.
  • 53 carry out a square resistance test or a resistance test to the storage capacitor 4;
  • test element 200 After the source and drain test holes 54 and the pixel electrode test holes 55 are formed, before stripping the photoresist, use the test element 200 to pass through the source and drain test holes 54 to perform a square resistance test or resistance test on the source and drain electrodes 25 For testing, use the test element 200 to pass through the pixel electrode test hole 55 to perform a square resistance test or a resistance test on the pixel electrode 3 .
  • the preparation method of the array substrate involves a test method in which the test element 200 passes through the test hole 101 to perform a resistance test or a square resistance test on the to-be-tested element 300, that is, when After the test hole 101 is etched and before the photoresist is peeled off, use the test element 200 to pass through the test hole 101 to perform a square resistance test or a resistance test on the element to be tested 300; if the test results meet the expected specifications , it means that the test hole 101 tested is well etched, if the test result does not meet the expected specifications, it means that the test hole 101 is not etched uniformly, for example, when no resistance is measured or the measurement result is insulation, you can Supplementary etching, etc.
  • the same design can be used when the different through holes are etched for the first time with special structural design and different through holes are not expected to be etched through.
  • the array substrate and the preparation method of the array substrate can greatly improve the monitoring capability of the plurality of test holes, and can timely remedy and restore the test holes.
  • the present application also provides a display panel, including the above-mentioned array substrate, and the display panel includes but is not limited to display panels such as OLED, LCD, and AMOLED.
  • the array substrate includes at least one element to be tested 300 .
  • a plurality of test holes 101 are provided, and the test holes 101 respectively extend to each of the components to be tested 300 such as the active layer 21 , the gate 23 , the source and drain 25 of the thin film transistor, and the storage capacitor 4 and a part of the surface of the pixel electrode 3, the test element 200 is used to penetrate through the test hole 101 and are respectively coupled with the test element 300, so as to detect and form the test element 300, that is, the active layer 21,
  • the process yield of the gate electrode 23 , the source and drain electrodes 25 , the storage capacitor 4 , and the pixel electrode 3 is ensured, and the film thickness and etching uniformity of the metal film layer during the preparation process are guaranteed.

Abstract

Disclosed is an array substrate, comprising a display area and a non-display area surrounding the display area. The array substrate comprises a substrate and a plurality of elements to be tested which are arranged on the substrate. The array substrate further comprises: at least one test area which is arranged in the non-display area and provided with a plurality of test holes in each test area, each test hole extends to a part of the surface of an element to be tested, and a test element is used for penetrating through the test hole and coupling to the corresponding element to be tested so as to perform a sheet resistance test or a resistance test on the element to be tested, wherein in each test area, the test holes are uniformly arranged in a straight line; or in each test area, adjacent test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron manner.

Description

阵列基板及其制备方法Array substrate and preparation method thereof 技术领域technical field
本申请涉及显示技术领域,特别涉及一种阵列基板及其制备方法。The present application relates to the field of display technology, and in particular, to an array substrate and a preparation method thereof.
背景技术Background technique
随着有源矩阵有机发光(Active-matrix organic light-emitting diode,AMOLED)显示技术的蓬勃发展,AMOLED开始大量应用在手持终端及大尺寸显示中,尤其以低温多晶硅阵列基板为代表的小尺寸高分辨率AMOLED屏幕成为最受市场热捧和关注的新宠。由于低温多晶硅技术固有均一性缺陷,该种屏幕的阵列基板采用了较为复杂的补偿电路结构,该设计对工程能力提出了更高的要求,而AMOLED较高的成本也使得其良率成为极为重要和困难的关键问题。With the vigorous development of active-matrix organic light-emitting diode (AMOLED) display technology, AMOLED has begun to be widely used in handheld terminals and large-scale displays, especially low-temperature polysilicon array substrates with small size and high The resolution AMOLED screen has become the most popular new favorite in the market. Due to the inherent uniformity defect of low-temperature polysilicon technology, the array substrate of this type of screen adopts a relatively complex compensation circuit structure. This design puts forward higher requirements for engineering capabilities, and the high cost of AMOLED also makes its yield rate extremely important. and difficult key issues.
由于像素补偿电路和驱动电路(Gate on Array,GOA)/(Gate in Panel,GIP)的方案,AMOLED使用多达10~14道光罩,金属层和金属层之间、半导体层和半导体层间的接触和互联变得更具挑战性,而较大面积基板常常存在的膜厚及刻蚀不均匀,尤其是作为等离子工艺固有的中心和边角不均匀更增加了这一困难,因此,为了减少这一缺陷,需要提出一种可以实时当站检测的手段,以提升良率并带来更好的保障。Due to the scheme of pixel compensation circuit and driving circuit (Gate on Array, GOA)/(Gate in Panel, GIP), AMOLED uses up to 10~14 masks, between metal layers and metal layers, semiconductor layers and semiconductor layers. Contacts and interconnects become more challenging, and the thickness and etch non-uniformity often present in larger area substrates, especially as the center and corner non-uniformities inherent in plasma processing, add to this difficulty. Therefore, in order to reduce the This defect requires a real-time on-site detection method to improve the yield and bring better protection.
目前业内普遍采取在金属层成膜后和SD金属退火后分别进行方阻和接触电阻的测试,但金属层成膜后测试仅为成膜质量控制手段,而SD金属退火后接触已经形成,测试仅可以检出不良品却不具备挽回的可能。At present, it is generally adopted in the industry to test the square resistance and contact resistance after the metal layer is formed and after the SD metal annealing. Only defective products can be detected but there is no possibility of recovery.
因此,亟需提供一种新的阵列基板及其制备方法,进行针对性实时检测,以解决上述问题。Therefore, there is an urgent need to provide a new array substrate and a preparation method thereof for targeted real-time detection to solve the above problems.
技术问题technical problem
本申请提供一种阵列基板及其制备方法,通过在阵列基板的多层绝缘层内形成与阵列基板的待测试元件相对应的测试孔,在每一所述测试区内,所述测试孔呈直线式均匀排列,或者,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列,测试孔延伸至待测试元件的部分表面,利用测试元件贯穿测试孔以对待测试元件进行方阻测试或电阻测试,从而检测监控形成待测试元件的过程良率,并且保证制备过程中的金属膜层的膜厚以及蚀刻均一性。The present application provides an array substrate and a preparation method thereof. By forming test holes corresponding to the elements to be tested of the array substrate in the multilayer insulating layers of the array substrate, in each test area, the test holes are in the shape of Uniformly arranged in a straight line, or, in each test area, adjacent test holes are arranged staggered, the cross-section of the test holes is arranged in a regular tetrahedron, and the test holes extend to part of the surface of the component to be tested. The component runs through the test hole to perform square resistance test or resistance test on the component to be tested, so as to detect and monitor the process yield of forming the component to be tested, and to ensure the film thickness and etching uniformity of the metal film layer during the preparation process.
技术解决方案technical solutions
第一方面,本申请实施例提供一种阵列基板,具有一显示区和围绕所述显示区的非显示区,所述阵列基板包括一衬底及设置于所述衬底上的复数个待测试元件,所述阵列基板还包括:至少一测试区,所述测试区设置于所述非显示区内,在每一所述测试区内具有复数个测试孔,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔以对所述待测试元件进行方阻测试或电阻测试;其中,在每一所述测试区内,所述测试孔呈直线式均匀排列;或者,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列。In a first aspect, an embodiment of the present application provides an array substrate having a display area and a non-display area surrounding the display area, the array substrate includes a substrate and a plurality of to-be-tested devices disposed on the substrate element, the array substrate further includes: at least one test area, the test area is arranged in the non-display area, each of the test areas has a plurality of test holes, and each of the test holes extends to a Part of the surface of the element to be tested, the test element penetrates the test hole to perform a square resistance test or a resistance test on the element to be tested; wherein, in each of the test areas, the test hole is linear and uniform Or, in each of the test areas, adjacent test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron.
在所述的阵列基板中,每一所述测试孔包括单通道或相互绝缘的四个通道。In the array substrate, each of the test holes includes a single channel or four channels insulated from each other.
在所述的阵列基板中,所述待测试元件为设置于所述阵列基板上的薄膜晶体管、像素电极及存储电容中的至少一种。In the array substrate, the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
在所述的阵列基板中,所述待测试元件为所述薄膜晶体管的有源层、栅极及源漏极的至少一种。In the array substrate, the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
在所述的阵列基板中,所述阵列基板还包括设置于所述衬底上的多层绝缘层,所述复数个测试孔设置于所述多层绝缘层内并分别延伸至每一所述待测试元件的部分表面。In the array substrate, the array substrate further includes a multi-layer insulating layer disposed on the substrate, and the plurality of test holes are disposed in the multi-layer insulating layer and extend to each of the Part of the surface of the component to be tested.
第二方面,本申请实施例还提供一种阵列基板的制备方法,所述制备方法包括如下步骤:在一衬底上形成至少一待测试元件,通过构图工艺形成复数个测试孔,其中,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔并对所述待测试元件进行方阻测试或电阻测试。In a second aspect, an embodiment of the present application further provides a method for preparing an array substrate, the preparation method includes the following steps: forming at least one element to be tested on a substrate, and forming a plurality of test holes through a patterning process, wherein each One of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole and performs a square resistance test or a resistance test on the element to be tested.
第三方面,本申请实施例还提供一种阵列基板,具有一显示区和围绕所述显示区的非显示区,所述阵列基板包括一衬底及设置于所述衬底上的多个待测试元件,所述阵列基板还包括:至少一测试区,所述测试区设置于所述非显示区内,在每一所述测试区内具有复数个测试孔,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔以对所述待测试元件进行方阻测试或电阻测试。In a third aspect, embodiments of the present application further provide an array substrate having a display area and a non-display area surrounding the display area, the array substrate including a substrate and a plurality of to-be-to-be-disposed on the substrate A test element, the array substrate further includes: at least one test area, the test area is disposed in the non-display area, each of the test areas has a plurality of test holes, and each of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole to perform a square resistance test or a resistance test on the element to be tested.
在所述的阵列基板中,在每一所述测试区内,所述测试孔呈直线式均匀排列。In the array substrate, in each of the test areas, the test holes are evenly arranged in a straight line.
在所述的阵列基板中,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列。In the array substrate, in each of the test areas, adjacent test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron.
在所述的阵列基板中,每一所述测试孔包括单通道或相互绝缘的四个通道。In the array substrate, each of the test holes includes a single channel or four channels insulated from each other.
在所述的阵列基板中,所述待测试元件为设置于所述阵列基板上的薄膜晶体管、像素电极及存储电容中的至少一种。In the array substrate, the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
在所述的阵列基板中,所述待测试元件为所述薄膜晶体管的有源层、栅极及源漏极中的至少一种。In the array substrate, the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
在所述的阵列基板中,所述阵列基板还包括设置于所述衬底上的多层绝缘层,所述多个待测试元件通过所述多层绝缘层相互绝缘;其中,所述多个测试孔设置于所述多层绝缘层内并分别延伸至每一所述待测试元件的部分表面。In the array substrate, the array substrate further includes a multi-layer insulating layer disposed on the substrate, and the plurality of elements to be tested are insulated from each other by the multi-layer insulating layer; wherein the plurality of The test holes are arranged in the multi-layer insulating layers and respectively extend to a part of the surface of each of the components to be tested.
第四方面,本申请实施例还提供一种阵列基板的制备方法,所述制备方法包括如下步骤:在一衬底上形成至少一待测试元件,通过构图工艺形成多个测试孔,其中,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔并对所述待测试元件进行方阻测试或电阻测试。In a fourth aspect, an embodiment of the present application further provides a method for preparing an array substrate, the preparation method comprising the steps of: forming at least one element to be tested on a substrate, and forming a plurality of test holes through a patterning process, wherein each One of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole and performs a square resistance test or a resistance test on the element to be tested.
在所述的制备方法中,通过涂布光刻胶、曝光、显影及刻蚀工艺形成所述测试孔;并且,在形成所述测试孔后,通过测试元件穿过所述测试孔对相应的待测试元件进行方阻测试或电阻测试,并且根据测试结果,对所述测试孔进行补充刻蚀或补充成膜;以及剥离所述光刻胶。In the preparation method, the test holes are formed by applying photoresist, exposing, developing and etching; The element to be tested is subjected to square resistance test or resistance test, and according to the test result, supplementary etching or supplementary film formation is performed on the test hole; and the photoresist is stripped.
第五方面,本申请实施例还提供一种显示面板,包括如上所述的阵列基板。In a fifth aspect, an embodiment of the present application further provides a display panel including the above-mentioned array substrate.
有益效果beneficial effect
相较于现有技术,通过在阵列基板的多层绝缘层上设置至少一测试孔,在每一所述测试区内,所述测试孔呈直线式均匀排列,或者,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列,所述测试孔延伸至所述待测试元件的部分表面,利用测试元件贯穿所述测试孔并与所述待测试元件耦接以对所待测试元件进行方阻测试或电阻测试,从而实时检测监控形成所述待测试元件例如包括薄膜晶体管的有源层、栅极、源漏极、存储电容、像素电极的过程良率,根据测试结果对所述测试孔进行补刻或补充膜层,保证制备过程中的金属膜层的膜厚以及蚀刻均一性。Compared with the prior art, by arranging at least one test hole on the multi-layer insulating layer of the array substrate, in each test area, the test holes are uniformly arranged in a straight line, or, in each test area. In the area, adjacent test holes are staggered, the cross sections of the test holes are arranged in a regular tetrahedron, the test holes extend to a part of the surface of the component to be tested, and the test components are used to penetrate the test holes and connect with all the test holes. The element to be tested is coupled to perform a square resistance test or a resistance test on the element to be tested, so as to detect and monitor the formation of the element to be tested in real time, such as the active layer, gate, source and drain of thin film transistors, storage capacitors, and pixels. For the process yield of the electrode, the test hole is re-etched or the film layer is supplemented according to the test result, so as to ensure the film thickness and etching uniformity of the metal film layer during the preparation process.
附图说明Description of drawings
图1a为本申请阵列基板的测试区的分布示意图。FIG. 1a is a schematic diagram of the distribution of test areas of the array substrate of the present application.
图1b、图1c为图1a中测试区的放大示意图。1b and 1c are enlarged schematic views of the test area in FIG. 1a.
图1d、图1e为图1b或图1c中测试孔的截面示意图。Fig. 1d and Fig. 1e are schematic cross-sectional views of the test hole in Fig. 1b or Fig. 1c.
图2a至图2c是本申请阵列基板的局部的结构示意图。2a to 2c are partial structural schematic views of the array substrate of the present application.
图3是本申请阵列基板的测试过程示意图。FIG. 3 is a schematic diagram of the testing process of the array substrate of the present application.
本发明的实施方式Embodiments of the present invention
本申请提供一种电极结构及其制备方法、薄膜晶体管,为使本申请的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本申请进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。The present application provides an electrode structure, a method for preparing the same, and a thin film transistor. In order to make the purpose, technical solutions and effects of the present application clearer and clearer, the present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
请参见图1a至图1e,图1a为本申请阵列基板的测试区的分布示意图,图1b、图1c为图1a中测试区的放大示意图,图1d、图1e为图1b或图1c中测试孔的截面示意图。在本申请实施例中,提供一种阵列基板,如图1a所示的,所述阵列基板具有一显示区10和与所述显示区10互补的非显示区,所述阵列基板包括一衬底1以及设置于所述衬底1上的复数个待测试元件300(见图3),所述阵列基板还包括至少一测试区100,所述测试区100设置于所述非显示区内。请参见图3,并且如图1b和图3所示的,在每一所述测试区100内具有复数个测试孔101,每一所述测试孔101延伸至一所述待测试元件300的部分表面,测试元件200贯穿所述测试孔101以对所述待测试元件300(见图3)进行方阻测试或电阻测试。1a to FIG. 1e, FIG. 1a is a schematic diagram of the distribution of the test area of the array substrate of the present application, FIG. 1b and FIG. 1c are enlarged schematic diagrams of the test area in FIG. 1a, and FIG. 1d and FIG. Schematic cross-section of the hole. In an embodiment of the present application, an array substrate is provided. As shown in FIG. 1a, the array substrate has a display area 10 and a non-display area complementary to the display area 10, and the array substrate includes a substrate 1 and a plurality of components to be tested 300 (see FIG. 3 ) disposed on the substrate 1 , the array substrate further includes at least one test area 100 , and the test area 100 is disposed in the non-display area. Please refer to FIG. 3 , and as shown in FIG. 1 b and FIG. 3 , each of the test areas 100 has a plurality of test holes 101 , and each of the test holes 101 extends to a portion of the element to be tested 300 On the surface, the test element 200 penetrates the test hole 101 to perform a square resistance test or a resistance test on the to-be-tested element 300 (see FIG. 3 ).
请参见图2a至图2c。在本申请实施例中,所述待测试元件300为设置于所述阵列基板上的薄膜晶体管、像素电极3或存储电容4中的至少一者。在本申请实施例中,优选地,所述待测试元件300为所述薄膜晶体管的有源层21、栅极23或源漏极25中的至少一者。See Figures 2a to 2c. In the embodiment of the present application, the element to be tested 300 is at least one of a thin film transistor, a pixel electrode 3 or a storage capacitor 4 disposed on the array substrate. In the embodiment of the present application, preferably, the device to be tested 300 is at least one of the active layer 21 , the gate 23 or the source and drain 25 of the thin film transistor.
具体地,如图2a至图2c所示的,所述阵列基板包括设置于所述衬底1上的所述复数个薄膜晶体管,设置于所述复数个薄膜晶体管上的所述像素电极3,以及所述存储电容4。其中,每一所述薄膜晶体管包括相互绝缘的所述有源层21,所述栅极23以及所述源漏极25,所述像素电极3与所述源漏极25进行电性连接;所述存储电容4与所述薄膜晶体管同层设置。在本实施例中,所述待测试元件300为所述薄膜晶体管的所述有源层21、所述栅极23、所述源漏极25、所述像素电极3以及所述存储电容4中的至少一者。Specifically, as shown in FIG. 2a to FIG. 2c, the array substrate includes the plurality of thin film transistors disposed on the substrate 1, the pixel electrodes 3 disposed on the plurality of thin film transistors, and the storage capacitor 4 . Wherein, each of the thin film transistors includes the active layer 21, the gate electrode 23 and the source and drain electrodes 25 which are insulated from each other, and the pixel electrode 3 is electrically connected to the source and drain electrodes 25; The storage capacitor 4 is arranged in the same layer as the thin film transistor. In this embodiment, the element to be tested 300 is the active layer 21 , the gate 23 , the source and drain 25 , the pixel electrode 3 and the storage capacitor 4 of the thin film transistor at least one of.
在本申请中,如图1a所示的,所述测试区100位于所述非显示区内。其中,所述非显示区为非有效版图区域,相当于,所述复数个测试孔101设置于所述非有效版图区域内。如图1a所示的,优选地,所述测试区100位于所述阵列基板的四角、四边及中心位置中的至少一种。并且,在制备所述测试孔101前,需要确定所述测试孔101的预留位置,在对所述测试孔101的位置作预留时,预留面积大于所述复数个测试孔101的孔径面积。In the present application, as shown in FIG. 1a, the test area 100 is located in the non-display area. The non-display area is an ineffective layout area, which is equivalent to that the plurality of test holes 101 are arranged in the ineffective layout area. As shown in FIG. 1a, preferably, the test area 100 is located at at least one of four corners, four sides and a center of the array substrate. In addition, before preparing the test holes 101, it is necessary to determine the reserved positions of the test holes 101. When reserving the positions of the test holes 101, the reserved area is larger than the diameter of the plurality of test holes 101. area.
如图1b所示的,在一种优选实施例中,所述测试孔101可以呈直线式均匀排列于一所述测试区100内。如图1c所示的,在另一种优选实施例中,在一所述测试区100内,相邻所述测试孔101交错设置,且所述测试孔101呈正四面体式排列。As shown in FIG. 1b, in a preferred embodiment, the test holes 101 can be evenly arranged in a test area 100 in a straight line. As shown in FIG. 1 c , in another preferred embodiment, in the test area 100 , adjacent test holes 101 are arranged in a staggered manner, and the test holes 101 are arranged in a regular tetrahedron.
如图1d及图3所示的,在一种优选实施例中,一所述测试孔101具有单一通道1011,所述测试元件200为单探针;在另一种优选实施例中,如图1e及图3所示的,一所述测试孔101包括相互绝缘的四个通道1012,所述测试元件200优选为四探针。在本实施例中,所述测试元件200用于穿过所述测试孔101并接触所述待测量元件300的表面,所述测试元件200用于通过所述测试孔101对所述待测量元件300进行方阻测试或电阻测试。As shown in FIG. 1d and FIG. 3, in a preferred embodiment, the test hole 101 has a single channel 1011, and the test element 200 is a single probe; in another preferred embodiment, as shown in FIG. As shown in 1e and FIG. 3 , the test hole 101 includes four channels 1012 that are insulated from each other, and the test element 200 is preferably four probes. In this embodiment, the test element 200 is used to pass through the test hole 101 and contact the surface of the element to be measured 300 , and the test element 200 is used to pass the test hole 101 to the element to be measured. 300 for square resistance test or resistance test.
其中,所述测试孔101具有taper结构,所述测试孔101会避开所述阵列基板的金属层、走线、发光器件等关键结构,在所述非显示区内设置所述测试孔101不会造成对所述阵列基板的关键结构的破坏。The test hole 101 has a taper structure, and the test hole 101 avoids key structures such as metal layers, traces, light-emitting devices, etc. of the array substrate. Setting the test hole 101 in the non-display area does not It will cause damage to the key structure of the array substrate.
如图2a所示的,在本实施例中,所述测试孔101包括有源层测试孔51、栅极测试孔52、以及存储电容测试孔53;如图2b所示的,所述测试孔101包括源漏极测试孔54;以及如图2c所示的,所述测试孔101还包括像素电极测试孔55。As shown in FIG. 2a, in this embodiment, the test hole 101 includes an active layer test hole 51, a gate test hole 52, and a storage capacitor test hole 53; as shown in FIG. 2b, the test hole 101 includes a source-drain test hole 54 ; and as shown in FIG. 2 c , the test hole 101 further includes a pixel electrode test hole 55 .
如图2a至图2c所示的,所述薄膜晶体管包括设置于所述衬底1上的所述有源层21,设置于所述有源层21上并覆盖所述有源层21及所述衬底1上的缓冲层22,设置于所述缓冲层22上的所述栅极23,设置于所述栅极23上并覆盖所述栅极23及所述缓冲层22的栅极绝缘层24,设置于所述栅极绝缘层24上的所述存储电容4,以及设置于所述存储电容4上并覆盖所述存储电容4及所述栅极绝缘层24上的层间介电层26,其中,所述源漏极25设置于所述层间介电层26上。As shown in FIG. 2a to FIG. 2c, the thin film transistor includes the active layer 21 disposed on the substrate 1, disposed on the active layer 21 and covering the active layer 21 and all The buffer layer 22 on the substrate 1 , the gate electrode 23 disposed on the buffer layer 22 , the gate insulation disposed on the gate electrode 23 and covering the gate electrode 23 and the buffer layer 22 layer 24 , the storage capacitor 4 disposed on the gate insulating layer 24 , and an interlayer dielectric disposed on the storage capacitor 4 and covering the storage capacitor 4 and the gate insulating layer 24 layer 26 , wherein the source and drain electrodes 25 are disposed on the interlayer dielectric layer 26 .
在本实施例中,如图2b和图2c所示的,所述阵列基板还包括一平坦层6和一像素界定层7。其中,所述平坦层6设置于所述源漏极25上并覆盖所述源漏极25及所述层间介电层26,所述像素电极3设置于所述平坦层6上;所述像素界定层7设置于所述像素电极3上并覆盖所述像素电极3及所述平坦层6。In this embodiment, as shown in FIG. 2 b and FIG. 2 c , the array substrate further includes a flat layer 6 and a pixel defining layer 7 . Wherein, the flat layer 6 is disposed on the source and drain 25 and covers the source and drain 25 and the interlayer dielectric layer 26, and the pixel electrode 3 is disposed on the flat layer 6; the The pixel defining layer 7 is disposed on the pixel electrode 3 and covers the pixel electrode 3 and the flat layer 6 .
在本申请中,所述阵列基板还包括形成于所述衬底1上的多层绝缘层,所述复数个待测试元件300通过所述多层绝缘层相互绝缘;其中,复数个测试孔101设置于所述多层绝缘层内并分别延伸至每一所述待测试元件300的部分表面。In the present application, the array substrate further includes a multi-layer insulating layer formed on the substrate 1, and the plurality of components to be tested 300 are insulated from each other by the multi-layer insulating layer; wherein, a plurality of test holes 101 are disposed in the multi-layer insulating layers and respectively extend to a part of the surface of each of the components to be tested 300 .
在本申请实施例中,所述多层绝缘层为所述缓冲层22、所述栅极绝缘层24、所述层间介电层26、所述平坦层6以及所述像素界定层7。In the embodiment of the present application, the multi-layer insulating layers are the buffer layer 22 , the gate insulating layer 24 , the interlayer dielectric layer 26 , the planarization layer 6 and the pixel defining layer 7 .
在本申请中,在所述测试区100内,一所述测试元件200用于贯穿一所述测试孔101,所述测试元件200用于分别与所述待测量元件即所述有源层21、所述栅极23、所述源漏极25、所述像素电极3及所述存储电容4的表面进行耦接,从而测量所述待测量元件300的方阻或电阻。其中,所述测试元件200优选为四探针,利用所述测试元件200即所述四探针同时穿过具有所述四个通道1012的一所述测量孔101以对任一所述待测量元件300的表面进行方阻测量或电阻测量。In the present application, in the test area 100 , a test element 200 is used for penetrating a test hole 101 , and the test element 200 is used for respectively connecting with the element to be measured, that is, the active layer 21 . , the gate 23 , the source and drain 25 , the pixel electrode 3 and the surface of the storage capacitor 4 are coupled to measure the square resistance or resistance of the element to be measured 300 . Wherein, the test element 200 is preferably a four-point probe, and the test element 200, that is, the four-point probe, simultaneously passes through one of the measurement holes 101 having the four channels 1012 to measure any one of the to-be-measured The surface of the element 300 is subjected to square resistance measurements or resistance measurements.
本申请还提供一种如上所述的阵列基板的制备方法,以下详细描述一种阵列基板的制备方法。所述制备方法包括如下步骤:The present application also provides a method for preparing an array substrate as described above, and a method for preparing an array substrate is described in detail below. The preparation method comprises the following steps:
步骤S01:在一衬底1上形成至少一待测试元件300,通过构图工艺形成复数个测试孔,其中,每一所述测试孔延伸至一所述待测试元件300的部分表面,测试元件200贯穿所述测试孔并对所述待测试元件300进行方阻测试或电阻测试。Step S01 : forming at least one element to be tested 300 on a substrate 1 , and forming a plurality of test holes through a patterning process, wherein each of the test holes extends to a part of the surface of the element to be tested 300 , and the element 200 is tested A square resistance test or a resistance test is performed on the element to be tested 300 through the test hole.
在本步骤中,在本实施例中,所述待测试元件300形成于所述衬底1上,所述待测试元件300为设置于阵列基板上的薄膜晶体管、像素电极3以及存储电容4中的至少一种;进一步,所述待测试元件300为所述薄膜晶体管的有源层21、栅极23及源漏极25中的至少一种。In this step, in this embodiment, the element to be tested 300 is formed on the substrate 1 , and the element to be tested 300 is a thin film transistor, a pixel electrode 3 and a storage capacitor 4 disposed on the array substrate at least one of ; further, the element to be tested 300 is at least one of the active layer 21 , the gate 23 and the source and drain 25 of the thin film transistor.
在本步骤中,所述阵列基板还包括形成于所述衬底1上的多层绝缘层,所述复数个待测试元件300通过所述多层绝缘层相互绝缘;其中,复数个测试孔形成于所述多层绝缘层内并分别延伸至每一所述待测试元件300的部分表面。In this step, the array substrate further includes a multi-layer insulating layer formed on the substrate 1, and the plurality of elements to be tested 300 are insulated from each other by the multi-layer insulating layer; wherein, a plurality of test holes are formed Inside the multi-layer insulating layers and respectively extending to a part of the surface of each of the components to be tested 300 .
其中,所述多层绝缘层包括依次间隔设置的一缓冲层22、一栅极绝缘层24、一层间绝缘层26。The multi-layer insulating layers include a buffer layer 22 , a gate insulating layer 24 , and an interlayer insulating layer 26 which are arranged at intervals in sequence.
在本步骤中,通过涂布光刻胶、曝光、显影及刻蚀工艺形成所述测试孔;以及剥离所述测试孔。In this step, the test holes are formed by applying photoresist, exposing, developing and etching; and stripping the test holes.
其中,所述测试孔包括依次形成的所述有源层测试孔51、所述栅极测试孔52、所述存储电容测试孔53。在本步骤中,通过构图工艺形成有源层测试孔51、栅极测试孔52及存储电容测试孔53,具体包括:在所述层间绝缘层26上涂布光刻胶,对所述光刻胶进行曝光显影操作,并对所述阵列基板的多层绝缘层进行刻蚀操作,以依次形成有源层测试孔51、栅极测试孔52以及存储电容测试孔53。The test hole includes the active layer test hole 51 , the gate test hole 52 , and the storage capacitor test hole 53 formed in sequence. In this step, the active layer test hole 51 , the gate test hole 52 and the storage capacitor test hole 53 are formed through a patterning process, which specifically includes: coating photoresist on the interlayer insulating layer 26 . The resist is exposed and developed, and the multi-layer insulating layers of the array substrate are etched to form active layer test holes 51 , gate test holes 52 and storage capacitor test holes 53 in sequence.
在本步骤中,所述有源层测试孔51依次贯穿所述层间绝缘层26、所述栅极绝缘层24及所述缓冲层22并延伸至所述有源层21的部分表面;并且,所述栅极测试孔52依次贯穿所述层间绝缘层26、所述栅极绝缘层24,并延伸至所述栅极23的部分表面;以及,所述存储电容测试孔53贯穿所述层间绝缘层26并延伸至所述存储电容4的部分表面。In this step, the active layer test hole 51 sequentially penetrates the interlayer insulating layer 26 , the gate insulating layer 24 and the buffer layer 22 and extends to a part of the surface of the active layer 21 ; and , the gate test hole 52 sequentially penetrates the interlayer insulating layer 26 and the gate insulating layer 24, and extends to a part of the surface of the gate 23; and, the storage capacitor test hole 53 penetrates the The interlayer insulating layer 26 extends to a part of the surface of the storage capacitor 4 .
在本步骤中,在形成所述测试孔后,且在剥离对应的所述光刻胶之前,通过测试元件200穿过所述测试孔对相应的待测试元件300进行方阻测试或电阻测试。In this step, after the test hole is formed, and before the corresponding photoresist is peeled off, the test element 200 is passed through the test hole to perform a square resistance test or a resistance test on the corresponding test element 300 .
具体地,在本步骤中,在刻蚀完成所述有源层测试孔51、所述栅极测试孔52以及所述存储电容测试孔53后,并且在剥离相对应的所述光刻胶之前,还包括利用测试元件200穿过所述有源层测试孔51以对所述有源层21的表面进行方阻测试或电阻测试、利用所述测试元件200穿过所述栅极测试孔52以对所述栅极23的表面进行方阻测试或电阻测试,以及利用所述测试元件200穿过所述存储电容测试孔53以对所述存储电容4的表面进行测试方阻或测试电阻的操作。根据测试结果,对所述测试孔进行补刻或补充成膜。以及最后剥离所述测试孔对应的所述光刻胶。Specifically, in this step, after the active layer test hole 51 , the gate test hole 52 and the storage capacitor test hole 53 are etched, and before the corresponding photoresist is peeled off , and also includes using the test element 200 to pass through the active layer test hole 51 to perform a square resistance test or resistance test on the surface of the active layer 21 , and use the test element 200 to pass through the gate test hole 52 In order to perform square resistance test or resistance test on the surface of the gate 23, and use the test element 200 to pass through the storage capacitor test hole 53 to test the square resistance or test resistance of the surface of the storage capacitor 4 operate. According to the test results, the test holes are re-etched or film-forming is supplemented. and finally peel off the photoresist corresponding to the test hole.
其中,在本步骤中,所述有源层21为半导体层,所述有源层21的材料优选为低温多晶硅(Poly-Si),所述有源层21也可以为非晶硅(a-Si)、氧化铟镓锌(IGZO)。Wherein, in this step, the active layer 21 is a semiconductor layer, the material of the active layer 21 is preferably low-temperature polysilicon (Poly-Si), and the active layer 21 can also be amorphous silicon (a-Si) Si), indium gallium zinc oxide (IGZO).
在本步骤中,所述栅极23为单层金属膜层、金属复合膜层中的任一种,所述栅极23可以优选为铜或银,所述栅极23也可以选取为铜钼合金。并且,所述源漏极25为单层金属膜层或金属复合膜层中的任一种,例如所述源漏极25可以为铜或银,所述源漏极25也可以为铜钼合金。在本步骤中,所述缓冲层22、所述栅极绝缘层24以及所述层间介电层26的材料均可以为氮化硅、氧化硅及氮氧化硅中的任一种。在本步骤中,所述存储电容4包括相互间隔的上、下电极(未图示)。所述存储电容4的材料优选为铜。In this step, the gate 23 is any one of a single-layer metal film layer and a metal composite film layer, the gate 23 can preferably be copper or silver, and the gate 23 can also be selected from copper molybdenum alloy. In addition, the source and drain 25 are any one of a single-layer metal film layer or a metal composite film, for example, the source and drain 25 may be copper or silver, and the source and drain 25 may also be a copper-molybdenum alloy . In this step, the materials of the buffer layer 22 , the gate insulating layer 24 and the interlayer dielectric layer 26 may be any one of silicon nitride, silicon oxide and silicon oxynitride. In this step, the storage capacitor 4 includes upper and lower electrodes (not shown) spaced apart from each other. The material of the storage capacitor 4 is preferably copper.
在本步骤中,还包括依次形成至少一像素电极3、平坦层6及像素界定层7,且通过构图工艺形成源漏极测试孔54、像素电极测试孔55。In this step, at least one pixel electrode 3 , a flat layer 6 and a pixel defining layer 7 are formed in sequence, and a source-drain test hole 54 and a pixel electrode test hole 55 are formed through a patterning process.
在本步骤中,在所述源漏极25上形成覆盖所述源漏极25的一平坦层6,在所述平坦层6上形成一像素电极3,在所述像素电极3上形成一像素界定层7,所述像素界定层7覆盖所述像素电极3。以及通过构图工艺在所述平坦层6及所述像素界定层7上形成源漏极测试孔54及像素电极测试孔55。In this step, a flat layer 6 covering the source and drain electrodes 25 is formed on the source and drain electrodes 25 , a pixel electrode 3 is formed on the flat layer 6 , and a pixel is formed on the pixel electrode 3 A definition layer 7 , the pixel definition layer 7 covers the pixel electrode 3 . And source and drain test holes 54 and pixel electrode test holes 55 are formed on the flat layer 6 and the pixel defining layer 7 through a patterning process.
在本步骤中,通过涂布光刻胶、曝光、显影及刻蚀工艺形成所述测试孔;其中,所述测试孔包括依次形成的所述源漏极测试孔54及所述像素电极测试孔55。具体地,如图2b所示的,在所述像素界定层7上涂布光刻胶,对所述光刻胶进行曝光显影操作,并通过刻蚀工艺在所述像素界定层7以及所述平坦层6上形成源漏极测试孔54,使得所述源漏极测试孔54依次贯穿所述像素界定层7、所述平坦层6,所述源漏极测试孔54延伸至所述源漏极25的部分表面;以及,在所述像素界定层7上形成像素电极接触孔55,所述像素电极测试孔55贯穿所述像素界定层7并延伸至所述像素电极3的部分表面。In this step, the test holes are formed by applying photoresist, exposure, development and etching processes; wherein, the test holes include the source and drain test holes 54 and the pixel electrode test holes formed in sequence 55. Specifically, as shown in FIG. 2b, a photoresist is coated on the pixel defining layer 7, the photoresist is exposed and developed, and an etching process is performed on the pixel defining layer 7 and the A source-drain test hole 54 is formed on the flat layer 6 so that the source-drain test hole 54 penetrates the pixel defining layer 7 and the flat layer 6 in sequence, and the source-drain test hole 54 extends to the source and drain and a pixel electrode contact hole 55 is formed on the pixel defining layer 7 , and the pixel electrode testing hole 55 penetrates the pixel defining layer 7 and extends to a portion of the surface of the pixel electrode 3 .
在本步骤中,在形成所述测试孔后,且在剥离对应的所述光刻胶之前,通过测试元件200穿过所述测试孔对相应的待测试元件进行方阻测试或电阻测试。具体地,在本步骤S02中,在刻蚀完成所述源漏极测试孔54后,并且在剥离所述光刻胶之前,利用所述测试元件200穿过所述源漏极测试孔54对所述源漏极25的表面进行方阻测试或电阻测试。In this step, after the test hole is formed and before the corresponding photoresist is peeled off, a square resistance test or a resistance test is performed on the corresponding element to be tested through the test hole through the test element 200 . Specifically, in this step S02, after the source-drain test hole 54 is etched and before the photoresist is stripped, the test element 200 is used to pass through the source-drain test hole 54 pair The surface of the source and drain 25 is subjected to square resistance test or resistance test.
以及在本步骤S02中,在刻蚀完成述像素电极测试孔55后,并且在剥离所述光刻胶之前,利用所述测试元件200穿过所述像素电极测试孔55对所述像素电极3的表面进行测试方阻或测试电阻。以及,根据测试结果,对所述测试孔即所述源漏极测试孔54、所述像素电极测试孔55进行补刻或补充成膜。最后剥离所述测试孔对应的所述光刻胶。在本步骤中,所述像素电极3可以是ITO/Ag/ITO、Ag/ITO、Al/WOx、Ag/IZO中的任一种,所述像素电极3的材料也可以选取为ITO。And in this step S02, after the pixel electrode test hole 55 is etched and before the photoresist is peeled off, use the test element 200 to pass through the pixel electrode test hole 55 to the pixel electrode 3. The surface of the test square resistance or test resistance. And, according to the test results, the test holes, that is, the source-drain test holes 54 and the pixel electrode test holes 55, are etched or supplemented to form a film. Finally, the photoresist corresponding to the test hole is peeled off. In this step, the pixel electrode 3 can be any one of ITO/Ag/ITO, Ag/ITO, Al/WOx, and Ag/IZO, and the material of the pixel electrode 3 can also be selected as ITO.
在本步骤中,可选地,所述平坦层6的材料可以为氮化硅、氧化硅等无机绝缘材料,也可以为有机绝缘材料,该有机材料包括但不限于聚甲基丙烯酸甲酯、硅氧烷,可溶性聚四氟乙烯;以及,所述像素界定层7优选为氮化硅等绝缘性材料。In this step, optionally, the material of the flat layer 6 may be an inorganic insulating material such as silicon nitride or silicon oxide, or an organic insulating material, and the organic material includes but is not limited to polymethyl methacrylate, Siloxane, soluble polytetrafluoroethylene; and, the pixel defining layer 7 is preferably an insulating material such as silicon nitride.
事实上,本申请还提供一种阵列基板的测试方法,所述测试方法包括步骤:In fact, the present application also provides a test method for an array substrate, the test method includes the steps:
S11:在形成有源层测试孔51、栅极测试孔52及存储电容测试孔53后,在剥离光刻胶之前,利用测试元件200穿过所述有源层测试孔51对所述有源层21进行方阻测试或电阻测试,利用测试元件200穿过所述栅极测试孔52对所述栅极23进行方阻测试或电阻测试,以及利用测试元件200穿过所述存储电容测试孔53对所述存储电容4进行方阻测试或电阻测试;S11: After forming the active layer test hole 51, the gate test hole 52 and the storage capacitor test hole 53, before peeling off the photoresist, use the test element 200 to pass through the active layer test hole 51 to the active layer test hole 51. The layer 21 is subjected to a square resistance test or a resistance test, the gate 23 is subjected to a square resistance test or a resistance test using the test element 200 through the gate test hole 52, and the test element 200 is used to pass through the storage capacitor test hole. 53 carry out a square resistance test or a resistance test to the storage capacitor 4;
S12:在形成源漏极测试孔54、像素电极测试孔55后,在剥离光刻胶之前,利用测试元件200穿过所述源漏极测试孔54对源漏极25进行方阻测试或电阻测试,利用测试元件200穿过所述像素电极测试孔55对像素电极3进行方阻测试或电阻测试。S12: After the source and drain test holes 54 and the pixel electrode test holes 55 are formed, before stripping the photoresist, use the test element 200 to pass through the source and drain test holes 54 to perform a square resistance test or resistance test on the source and drain electrodes 25 For testing, use the test element 200 to pass through the pixel electrode test hole 55 to perform a square resistance test or a resistance test on the pixel electrode 3 .
从而,在所述阵列基板的制备方法中,涉及到所述测试元件200穿过所述测试孔101对所述待测试元件300进行电阻测试或方阻测试的测试方法,即,在对所述测试孔101进行刻蚀完成后并在光刻胶剥离前,利用所述测试元件200穿过所述测试孔101对所述待测试元件300进行方阻测试或电阻测试;如果测试结果满足预期规格,则表示测试的所述测试孔101刻蚀良好,若测试结果不满足预期规格,则意味着所述测试孔101刻蚀不均,例如当未测到电阻或测量结果为绝缘时,可以进行补充刻蚀等,相应的,对于特殊结构设计不同通孔分次刻蚀首次不希望刻透时可以采用相同设计,判断该位置蚀刻过量则可以增加一次介质层成膜。在本申请实施例中,所述阵列基板及所述阵列基板的制备方法,可以大大提高对所述复数个测试孔的监控能力,其可以及时对所述测试孔进行补救和挽回。Therefore, in the preparation method of the array substrate, it involves a test method in which the test element 200 passes through the test hole 101 to perform a resistance test or a square resistance test on the to-be-tested element 300, that is, when After the test hole 101 is etched and before the photoresist is peeled off, use the test element 200 to pass through the test hole 101 to perform a square resistance test or a resistance test on the element to be tested 300; if the test results meet the expected specifications , it means that the test hole 101 tested is well etched, if the test result does not meet the expected specifications, it means that the test hole 101 is not etched uniformly, for example, when no resistance is measured or the measurement result is insulation, you can Supplementary etching, etc. Correspondingly, the same design can be used when the different through holes are etched for the first time with special structural design and different through holes are not expected to be etched through. In the embodiment of the present application, the array substrate and the preparation method of the array substrate can greatly improve the monitoring capability of the plurality of test holes, and can timely remedy and restore the test holes.
此外,本申请还提供一种显示面板,包括如上所述的阵列基板,所述显示面板包括但不限于为OLED,LCD,AMOLED等显示面板。In addition, the present application also provides a display panel, including the above-mentioned array substrate, and the display panel includes but is not limited to display panels such as OLED, LCD, and AMOLED.
本申请所述的阵列基板及其制备方法、显示面板,所述阵列基板包括至少一待测试元件300,通过在阵列基板的非显示区内确定至少一测试区100,在所述测试区100内设置有复数个测试孔101,所述测试孔101分别延伸至每一所述待测试元件300例如所述薄膜晶体管的有源层21、栅极23及源漏极25,以及所述存储电容4及所述像素电极3的部分表面,利用测试元件200贯穿所述测试孔101并分别与所述待测试元件300耦接,从而实时检测形成所述待测试元件300即所述有源层21、所述栅极23、所述源漏极25、所述存储电容4、所述像素电极3的过程良率,并且保证制备过程中的所述金属膜层的膜厚以及蚀刻均一性。In the array substrate, its manufacturing method, and the display panel described in the present application, the array substrate includes at least one element to be tested 300 . A plurality of test holes 101 are provided, and the test holes 101 respectively extend to each of the components to be tested 300 such as the active layer 21 , the gate 23 , the source and drain 25 of the thin film transistor, and the storage capacitor 4 and a part of the surface of the pixel electrode 3, the test element 200 is used to penetrate through the test hole 101 and are respectively coupled with the test element 300, so as to detect and form the test element 300, that is, the active layer 21, The process yield of the gate electrode 23 , the source and drain electrodes 25 , the storage capacitor 4 , and the pixel electrode 3 is ensured, and the film thickness and etching uniformity of the metal film layer during the preparation process are guaranteed.
以上各个操作的具体实施可参见前面的实施例,在此不再赘述。For the specific implementation of the above operations, reference may be made to the foregoing embodiments, and details are not described herein again.
可以理解的是,对本领域普通技术人员来说,可以根据本申请的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本申请所附的权利要求的保护范围。It can be understood that for those of ordinary skill in the art, equivalent replacements or changes can be made according to the technical solutions and inventive concepts of the present application, and all these changes or replacements should belong to the protection scope of the appended claims of the present application.

Claims (14)

  1. 一种阵列基板,具有一显示区和围绕所述显示区的非显示区,所述阵列基板包括一衬底及设置于所述衬底上的复数个待测试元件,其特征在于,所述阵列基板还包括:An array substrate has a display area and a non-display area surrounding the display area, the array substrate includes a substrate and a plurality of elements to be tested arranged on the substrate, characterized in that the array The base plate also includes:
    至少一测试区,所述测试区设置于所述非显示区内,在每一所述测试区内具有复数个测试孔,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔以对所述待测试元件进行方阻测试或电阻测试;at least one test area, the test area is arranged in the non-display area, each of the test areas has a plurality of test holes, each of the test holes extends to a part of the surface of the component to be tested, A test element penetrates the test hole to perform a square resistance test or a resistance test on the element to be tested;
    其中,在每一所述测试区内,所述测试孔呈直线式均匀排列;或者,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列。Wherein, in each of the test areas, the test holes are evenly arranged in a straight line; or, in each of the test areas, the adjacent test holes are staggered, and the cross-section of the test holes is four-sided. Asana arrangement.
  2. 根据权利要求1所述的阵列基板,其特征在于,每一所述测试孔包括单通道或相互绝缘的四个通道。The array substrate according to claim 1, wherein each of the test holes comprises a single channel or four channels insulated from each other.
  3. 根据权利要求1所述的阵列基板,其特征在于,所述待测试元件为设置于所述阵列基板上的薄膜晶体管、像素电极及存储电容中的至少一种。The array substrate according to claim 1, wherein the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
  4. 根据权利要求3所述的阵列基板,其特征在于,所述待测试元件为所述薄膜晶体管的有源层、栅极及源漏极中的至少一种。The array substrate according to claim 3, wherein the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
  5. 一种阵列基板,具有一显示区和围绕所述显示区的非显示区,所述阵列基板包括一衬底及设置于所述衬底上的多个待测试元件,其特征在于,所述阵列基板还包括:An array substrate has a display area and a non-display area surrounding the display area, the array substrate includes a substrate and a plurality of components to be tested arranged on the substrate, characterized in that the array The base plate also includes:
    至少一测试区,所述测试区设置于所述非显示区内,在每一所述测试区内具有复数个测试孔,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔以对所述待测试元件进行方阻测试或电阻测试。at least one test area, the test area is arranged in the non-display area, each of the test areas has a plurality of test holes, each of the test holes extends to a part of the surface of the component to be tested, A test element penetrates through the test hole to perform a square resistance test or a resistance test on the to-be-tested element.
  6. 根据权利要求5所述的阵列基板,其特征在于,在每一所述测试区内,所述测试孔呈直线式均匀排列。The array substrate according to claim 5, wherein in each of the test areas, the test holes are uniformly arranged in a straight line.
  7. 根据权利要求5所述的阵列基板,其特征在于,在每一所述测试区内,相邻所述测试孔交错设置,所述测试孔的横截面呈正四面体式排列。The array substrate according to claim 5, wherein in each of the test areas, adjacent test holes are arranged in a staggered manner, and the cross sections of the test holes are arranged in a regular tetrahedron.
  8. 根据权利要求5所述的阵列基板,其特征在于,每一所述测试孔包括单通道或相互绝缘的四个通道。The array substrate according to claim 5, wherein each of the test holes comprises a single channel or four channels insulated from each other.
  9. 根据权利要求5所述的阵列基板,其特征在于,所述待测试元件为设置于所述阵列基板上的薄膜晶体管、像素电极及存储电容中的至少一种。The array substrate according to claim 5, wherein the element to be tested is at least one of a thin film transistor, a pixel electrode and a storage capacitor disposed on the array substrate.
  10. 根据权利要求9所述的阵列基板,其特征在于,所述待测试元件为所述薄膜晶体管的有源层、栅极及源漏极中的至少一种。The array substrate according to claim 9, wherein the element to be tested is at least one of an active layer, a gate, and a source and drain of the thin film transistor.
  11. 根据权利要求10所述的阵列基板,其特征在于,所述阵列基板还包括设置于所述衬底上的多层绝缘层,所述多个待测试元件通过所述多层绝缘层相互绝缘;其中,所述多个测试孔设置于所述多层绝缘层内并分别延伸至每一所述待测试元件的部分表面。The array substrate according to claim 10, wherein the array substrate further comprises a multi-layer insulating layer disposed on the substrate, and the plurality of elements to be tested are insulated from each other by the multi-layer insulating layer; Wherein, the plurality of test holes are arranged in the multi-layer insulating layer and respectively extend to a part of the surface of each of the components to be tested.
  12. 一种阵列基板的制备方法,其特征在于,所述制备方法包括如下步骤:A preparation method of an array substrate, characterized in that the preparation method comprises the following steps:
    在一衬底上形成至少一待测试元件,通过构图工艺形成多个测试孔,其中,每一所述测试孔延伸至一所述待测试元件的部分表面,测试元件贯穿所述测试孔并对所述待测试元件进行方阻测试或电阻测试。At least one element to be tested is formed on a substrate, and a plurality of test holes are formed through a patterning process, wherein each of the test holes extends to a part of the surface of the element to be tested, the test element penetrates the test hole and The element to be tested is subjected to a square resistance test or a resistance test.
  13. 根据权利要求12所述的阵列基板的制备方法,其特征在于,通过涂布光刻胶、曝光、显影及刻蚀工艺形成所述测试孔;并且,在形成所述测试孔后,通过测试元件穿过所述测试孔对相应的待测试元件进行方阻测试或电阻测试,并且根据测试结果,对所述测试孔进行补充刻蚀或补充成膜;以及剥离所述光刻胶。The method for preparing an array substrate according to claim 12, wherein the test hole is formed by applying photoresist, exposing, developing and etching; and, after the test hole is formed, a test element is passed A square resistance test or a resistance test is performed on the corresponding element to be tested through the test hole, and according to the test result, supplementary etching or supplementary film formation is performed on the test hole; and the photoresist is stripped.
  14. 一种显示面板,包括如权利要求5至11中任一项所述的阵列基板。A display panel, comprising the array substrate according to any one of claims 5 to 11.
PCT/CN2020/141314 2020-12-11 2020-12-30 Array substrate and preparation method therefor WO2022121038A1 (en)

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