WO2022118988A1 - Piston ring - Google Patents

Piston ring Download PDF

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Publication number
WO2022118988A1
WO2022118988A1 PCT/JP2021/044800 JP2021044800W WO2022118988A1 WO 2022118988 A1 WO2022118988 A1 WO 2022118988A1 JP 2021044800 W JP2021044800 W JP 2021044800W WO 2022118988 A1 WO2022118988 A1 WO 2022118988A1
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WO
WIPO (PCT)
Prior art keywords
wear
resistant layer
identification
layer
piston ring
Prior art date
Application number
PCT/JP2021/044800
Other languages
French (fr)
Japanese (ja)
Inventor
慶吾 亀山
修平 大野
雄一 石田
孝宏 森田
大樹 村山
Original Assignee
株式会社三井E&Sマシナリー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社三井E&Sマシナリー filed Critical 株式会社三井E&Sマシナリー
Priority to JP2022567022A priority Critical patent/JPWO2022118988A1/ja
Priority to CN202180080763.XA priority patent/CN116583665A/en
Publication of WO2022118988A1 publication Critical patent/WO2022118988A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F5/00Piston rings, e.g. associated with piston crown
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/12Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/26Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction characterised by the use of particular materials

Definitions

  • the present invention relates to a piston ring, and more particularly to a piston ring in which a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of a base material, and it is easy to determine the wear state of the wear-resistant layer from the appearance. ..
  • the piston ring of an internal combustion engine such as a diesel engine (for example, a 2-stroke diesel main engine for ships) has a sliding surface on its outer circumference that slides on a cylinder liner and wears.
  • the wear-resistant layer has an outer peripheral surface that serves as a sliding surface to the cylinder liner.
  • a wear-resistant material such as a cermet (Ceramics Metal) layer is used, and the outer layer is made of metal or the like. In some cases, a familiar layer (familiar layer) is used.
  • the wear-resistant layer made of a cermet layer has little difference in color and surface shape from the base material, it is difficult to understand the wear state (wear) of the wear-resistant layer from the appearance, and there is a risk that the base material will be worn. be.
  • the piston ring is visually inspected while being incorporated in the diesel engine in the engine room of the ship, which is not sufficiently bright, and it is the crew of the ship who conducts the visual inspection of the piston ring. Since he is not an expert in manufacturing, it is difficult to confirm the wear state of the sliding surface from the appearance.
  • the present invention has been made in view of such conventional circumstances, and a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of the base material, and the wear state of the wear-resistant layer can be determined from the appearance. It is an object of the present invention to provide an easy piston ring.
  • a wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
  • a piston ring provided with a wear identification material made of a member different from the base material on the outer peripheral surface of the base material. 2.
  • the piston ring according to 1 above, wherein the wear identification material has a top flush with the sliding surface. 3.
  • the piston ring according to 1 above, wherein the wear identification material has a top covered with the familiar layer. 4.
  • a wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
  • the piston ring according to 6 above wherein a wear identification material made of a member different from the base material is fitted in the wear identification recess. 8. 6. The piston ring according to 6 or 7, wherein the wear identification recess is covered with the wear resistant layer and / or the familiar layer. 9. The piston ring according to any one of 6 to 8, wherein the wear identification recess has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface. 10. The piston ring according to any one of 6 to 9, wherein a wear-resistant layer and / or a wear-identifying material made of a member different from the wear-resistant layer and the familiar layer is embedded in the wear-resistant layer and / or the familiar layer.
  • a piston ring in which only a wear-resistant layer (single layer) is formed
  • a piston ring made of a ring-shaped base material.
  • a wear identification recess is provided on the outer peripheral portion of the base material.
  • 12. The piston ring according to 11 above, wherein the wear identification recess is provided from the outer peripheral surface of the base material to a certain depth.
  • a wear identification material made of a member different from the base material is fitted in the wear identification recess. 14.
  • 20. A piston ring made of a ring-shaped base material. The outer peripheral surface of the base material is covered with the wear-resistant layer of the wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
  • 21. The piston ring according to any one of 13 to 17 and 20, wherein the wear identification material has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
  • the present invention can provide a piston ring in which a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of the base material, and it is easy to determine the wear state of the wear-resistant layer from the appearance.
  • FIG. 1 Perspective view of the piston ring according to the present invention
  • FIG. 1 Perspective view of the piston ring according to the present invention
  • FIG. 1 Perspective view of the piston ring according to the present invention
  • Enlarged perspective view and vertical cross-sectional view of the main part showing the steps (groove processing) (a) to (d) for manufacturing the wear identification recess in the third embodiment.
  • An enlarged perspective view and a vertical sectional view of a main part showing a process for producing a wear-resistant layer (groove processing) (e) and a process for producing a familiar layer (f) in the third embodiment.
  • the worn state, (d) indicates a state in which the wear-resistant layer is worn.
  • FIG. 4 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment, where FIG. 1E shows a state in which the wear-resistant layer is worn, and FIG. 1F shows a state in which the base metal is worn by a certain amount.
  • 5 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fifth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c) is a base material. Shows a certain amount of wear.
  • 6 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the sixth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c) is a base material. Shows a certain amount of wear.
  • 7 is an enlarged view of a cross section taken along the line AA of FIG.
  • FIG. 1 is a perspective view of a piston ring according to the present invention.
  • FIG. 2 is a plan view of the piston ring according to the present invention.
  • an outer peripheral layer 2 is formed on the outer periphery of the base material 1 formed in a ring shape.
  • the outer peripheral layer 2 is provided with a wear resistant layer 2a made of a wear resistant material, and the outer peripheral surface of the wear resistant layer 2a is configured as a sliding surface 3.
  • a familiar layer (familiar layer) 2b is further formed on the outer layer of the wear resistant layer 2a, and the outer peripheral surface of the familiar layer 2b is a sliding surface 3.
  • the cermet (Ceramics Metal) layer that is sprayed or plated on the outer peripheral surface of the base material has little difference in color and surface shape from the base material. be.
  • FIG. 3A and 3B are enlarged views of a cross section taken along the line AA of FIG. 1 in the first embodiment, where FIG. 3A is a state without wear, FIG. 3B is a state in which the familiar layer is worn out, and FIG. Indicates that the wear-resistant layer is worn out.
  • the familiar layer 2b is laminated on the outer layer of the wear-resistant layer 2a to form a sliding surface 3 to the cylinder liner. That is, the outer peripheral surface of the familiar layer 2b becomes a flush sliding surface 3.
  • the base metal 1 is not particularly limited, but is made of various cast iron, cast steel, carbon steel for general structure, copper alloy, sintered alloy and the like.
  • the wear-resistant layer 2a is made of a wear-resistant material, for example, a ceramic material such as Cr 3 C 2 , Al 2 O 3 , WC, Cr 2 O 3 , ZrO 2 , and Cr, Co, Ni, Mo, Fe. Cermet to which a metal such as Cu or Cu is added is preferably used. Further, the wear-resistant layer 2a is formed by, for example, thermal spraying, electrolyte plating, or electrolyte plating, and an electrolyte plating layer containing ceramic particles. The thickness of the wear-resistant layer 2a is, for example, about 0.3 to 0.6 mm.
  • the outer peripheral surface of the familiar layer 2b is a sliding surface 3 to the cylinder liner, and is, for example, a metal such as Cr, Co, Ni, Mo, Fe, Cu or a mixture thereof, or Cr 3C 2 , WC. , Al 2 O 3 and other ceramic materials, or composite materials thereof. Further, the familiar layer 2b is formed by, for example, thermal spraying, electrolyte plating, or chrome ceramic composite plating. The thickness of the familiar layer 2b is, for example, about 0.1 to 0.3 mm.
  • the familiar layer 2b is a layer provided so as to be worn early after the start of use and to adapt the shape of the sliding surface 3 to the shape of the inner surface of the cylinder.
  • the wear identification material 4 is provided on the outer peripheral surface of the base material 1.
  • the wear identification material 4 is made of a member different from the base material 1.
  • the wear identification material 4 preferably has a different color from any of the familiar layer 2b, the wear resistant layer 2a, and the base material 1. This makes it easy to distinguish the wear identification material 4 from the familiar layer 2b, the wear resistant layer 2a, and the base material 1.
  • a pin-shaped member is driven in at a depth reaching the base material 1 from the sliding surface 3, or the wear-resistant layer 2a and the familiar layer 2a and the familiar layer 4 are used. It is arranged by forming a hole in the layer 2b and inserting a wear identification material made of another member, or by forming a recess in the wear resistant layer 2a and the familiar layer 2b and filling the recess by welding or thermal spraying. Can be done.
  • the top of the wear identification material 4 may face outward and be flush with the sliding surface 3, or the familiar layer 2b may cover the top of the wear identification material 4. .. When the top of the wear identification material 4 faces outward, the top of the wear identification material 4 forms a part of the sliding surface 3.
  • the wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a or having a low wear resistance. This is because if the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a, only the wear identification material 4 may remain and protrude from the sliding surface 3 when the wear resistance layer 2a is worn. ..
  • FIG. 4 is an enlarged perspective view of a main part in the first embodiment.
  • the wear identification material 4 preferably has a shape representing characters and figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the wear identification recess 5, which will be described later, is preferably shaped to represent characters and figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the wear-resistant layer 2a when the wear-resistant layer 2a is worn away, the base metal 1 appears as shown in FIG. 3 (c). At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the disappearance of the wear identification material 4. At this time, the piston ring can be replaced as the replacement timing.
  • the piston ring should be replaced when the wear-resistant layer 2a is worn, but the wear identification material 4 has a limit of the amount of wear of the base material 1 that maintains the required sealing performance (for example, 1. It is also preferable to be able to further discriminate (about 5 to 2 mm). That is, it is also preferable that the wear identification material 4 is provided so as to penetrate into the base material 1 by a certain amount of depth.
  • the wear identification material 4 is worn when the base material 1 is worn by a certain amount without replacing the piston ring. Disappears, so that it can be identified from the appearance that the base material 1 has been worn by a certain amount.
  • the piston ring can identify the presence / absence of the familiar layer 2b and the wear-resistant layer 2a, or the wear state of the base material 1 from the appearance. Therefore, with this piston ring, it becomes easy to adjust the lubrication rate and determine the piston ring replacement timing, and the adjustment / replacement can be performed at an appropriate timing, which can contribute to safe operation. With this piston ring, it is possible to reduce the time and effort required to measure the wear status of engineers and sailors, and it is expected that the inspection time for the piston ring will be reduced. In addition, CBM (Condition Based Maintenance) becomes possible as a part of continuous monitoring of the appearance of the piston ring (cylinder condition monitor).
  • CBM Consumer Based Maintenance
  • FIG. 5A and 5B are enlarged views of a cross section taken along the line AA of FIG. 1 in the second embodiment, where FIG. 5A is a state without wear, FIG. 5B is a state in which the familiar layer is worn out, and FIG. The wear-resistant layer is worn, and (d) is a state in which the base metal is worn by a certain amount.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
  • a wear identification recess 5 is provided on the outer peripheral surface of the base material 1.
  • the wear identification recess 5 can be formed by cutting or drilling the base material 1 before forming the wear resistant layer 2a and the familiar layer 2b. It is preferable that the wear identification recess 5 has a certain depth from the outer peripheral surface of the base material 1.
  • the wear identification recess 5 is preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the wear-resistant layer 2a when the wear-resistant layer 2a is worn away, the base metal 1 appears as shown in FIG. 5 (c). At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the appearance of the wear identification recess 5. At this time, the piston ring can be replaced as the replacement timing.
  • the depth of the wear identification recess 5 is set to a certain amount from the outer peripheral surface of the base material 1, and as shown in FIG. 5D, the base material 1 has a constant amount without replacing the piston ring. Since the wear identification recess 5 disappears when worn, it is possible to identify from the appearance that the base material 1 has been worn by a certain amount.
  • the state in which the familiar layer 2b is worn out (FIG. 5 (b)) and the state in which the base metal 1 is worn by a certain amount (FIG. 5 (d)) are the states of the outer peripheral corners of the piston ring (the state of the R surface). It is also possible to distinguish between the wear-resistant layer 2a and the base material 1 by the difference between the two.
  • the base material can be changed depending on the visible shape of the wear identification recess 5.
  • the wear state of 1 can be identified.
  • a wear identification material made of a member different from the base material 1 may be fitted into the wear identification recess 5, and in this case, the appearance that the base material 1 is worn by a certain amount by disappearing the wear identification material. Can be identified from.
  • FIG. 6A is an enlarged perspective view and a vertical cross-sectional view of a main part showing the steps (groove processing) (a) to (d) for manufacturing the wear identification recess in the third embodiment.
  • FIG. 6B is an enlarged perspective view and a vertical sectional view of a main part showing a wear-resistant layer manufacturing step (groove processing) (e) and a familiar layer manufacturing step (f) in the third embodiment.
  • the wear identification recess 5 may be formed by grooving.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
  • a wear identification recess 5 which is a groove is formed on the base material 1 by using a milling cutter 101.
  • the wear identification recess 5 is filled with the welding material 6 serving as the wear identification material 4.
  • the welding material 6 preferably has a color different from that of the wear-resistant layer 2a and the base material 1.
  • the welding material 6 in which the wear identification recess 5 is filled is polished so as to be flush with the outer peripheral surface of the base material 1.
  • a wear-resistant layer 2a is formed on the outer peripheral surface of the base metal 1.
  • a familiar layer 2b is formed on the outer peripheral surface of the wear resistant layer 2a.
  • (Fourth Embodiment) 7A is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment, where (a) is a state without wear, (b) is a state where the familiar layer is worn, and (c). Indicates a state in which the familiar layer is worn, and (d) indicates a state in which the wear-resistant layer is worn.
  • 7B is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment.
  • FIG. 7B is a state in which the wear-resistant layer is worn
  • FIG. 7B is a state in which the base metal is worn by a certain amount. Is shown.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
  • a wear identification recess 5 is provided on the outer peripheral surface of the base material 1, and the depth is from the surface of the wear-resistant layer 2a to half the thickness of the wear-resistant layer 2a.
  • the first wear identification recess 5a is formed, and the second wear identification recess 5b is formed at a depth from the surface of the familiar layer 2b to half the thickness of the wear resistant layer 2a.
  • the wear identification recess 5 can be formed by cutting or drilling the base material 1 before forming the wear resistant layer 2a and the familiar layer 2b. It is preferable that the wear identification recess 5 has a certain depth from the outer peripheral surface of the base material 1.
  • the first wear identification recess 5a can be formed by cutting or drilling the wear resistant layer 2a before forming the familiar layer 2b.
  • the second wear identification recess 5b can be formed by cutting or drilling the familiar layer 2b.
  • a wear identification material made of a member different from the base material 1 may be fitted into the wear identification recess 5.
  • a wear identification material made of a member different from the wear resistant layer 2a may be fitted into the first wear identification recess 5a.
  • a wear identification material made of a member different from the familiar layer 2b may be fitted into the second wear identification recess 5b.
  • a wear identification material may be embedded in the wear resistant layer 2a and / or the familiar layer 2b. That is, the top of the wear identification material may be covered with the wear resistant layer 2a and / or the familiar layer 2b. Further, the bottom portion of the wear identification material does not have to reach the outer peripheral surface of the inner layer. The bottom is the inner layer, whether the top faces the outer or outer layer, or the top is inside the wear-resistant layer 2a and / or the familiar layer 2b and is covered by the wear-resistant layer 2a and / or the familiar layer 2b. Both the state of being in contact with the outer peripheral surface of the inner layer and the state of the bottom being separated from the outer peripheral surface of the inner layer are buried. In order to cover the top of the wear identification material with the wear resistant layer 2a and / or the familiar layer 2b, the wear resistant layer 2a and / or the familiar layer 2b is formed after the wear identification material is provided.
  • the wear identification recess 5, the first wear identification recess 5a and / or the second wear identification recess 5b have characters and figures viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state. It is preferable that the shape is represented.
  • the depth of the wear identification recess 5 is set to a certain amount of depth from the outer peripheral surface of the base material 1, as shown in FIG. 7B (f), the base material 1 wears a certain amount without replacing the piston ring. Since the wear identification recess 5 or the wear identification material disappears at that time, it is possible to identify from the appearance that the base material 1 has been worn by a certain amount.
  • the fact that the familiar layer 2b is half worn can be identified from the appearance by the disappearance of the second wear identification recess 5b or the wear identification material. Further, the wear of the familiar layer 2b can be identified from the appearance by the appearance of the first wear identification recess 5a or the wear identification material and the difference in color between the familiar layer 2b and the wear resistant layer 2a. Further, it can be identified from the appearance that the wear-resistant layer 2a is half worn by the first wear identification recess 5a or the wear identification material disappearing. Further, the wear of the wear-resistant layer 2a can be identified from the appearance by the appearance of the wear identification recess 5 or the wear identification material.
  • the state in which the wear-resistant layer 2a is worn (FIG. 7A (d)) and the state in which the base metal 1 is worn by a certain amount (FIG. 7B (f)) are the states of the outer peripheral corners of the piston ring (R surface).
  • the wear-resistant layer 2a and the base material 1 can be distinguished from each other by the difference in the state).
  • the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5, the first wear identification recess 5a and the second wear identification recess 5b is determined by the depth of the wear identification recesses 5, 5a and 5b. If it is changed, the wear state of the familiar layer 2b, the wear-resistant layer 2a, and the base material 1 can be identified by the visible shapes of the wear identification recesses 5, 5a, and 5b.
  • the color of the base material 1 is red and the color of the wear-resistant layer 2a is blue instead of the wear identification material 4 and the wear identification recess 5.
  • the color of the familiar layer 2b is colored (color-coded) as yellow or the like, the wear state of the familiar layer 2b and the wear-resistant layer 2a can be identified from the appearance by the color of the surface of the sliding surface 3. That is, if the yellow familiar layer 2b is worn out, the blue wear-resistant layer 2a appears on the surface of the sliding surface 3, and if the wear-resistant layer 2a is worn out, the red base material 1 is on the surface of the sliding surface 3. Appears in.
  • FIG. 8 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fifth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c). Indicates that the base metal has been worn by a certain amount.
  • the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner.
  • the wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
  • the base metal 1 is not particularly limited, but is made of various cast iron, cast steel, carbon steel for general structure, copper alloy, sintered alloy and the like.
  • the wear-resistant layer 2a is made of a wear-resistant material, for example, a ceramic material such as Cr 3 C 2 , Al 2 O 3 , WC, Cr 2 O 3 , ZrO 2 , and Cr, Co, Ni, Mo, Fe. Cermet to which a metal such as Cu or Cu is added is preferably used. Further, the wear-resistant layer 2a is formed by, for example, thermal spraying, electrolyte plating, or electrolyte plating, and an electrolyte plating layer containing ceramic particles. The thickness of the wear-resistant layer 2a is, for example, about 0.3 to 0.6 mm.
  • a wear identification recess 5 is provided on the outer peripheral surface of the base material 1. It is preferable that the wear identification material 4 is fitted in the wear identification recess 5.
  • the wear identification material 4 is made of a member different from the base material 1.
  • the wear identification material 4 preferably has a color different from that of the base material 1. This makes it easy to distinguish between the wear identification material 4 and the base material 1.
  • the wear identification material 4 does not necessarily have to be provided. When the wear identification material 4 is not provided, the wear identification recess 5 is opened on the outer peripheral surface of the base material 1.
  • the wear identification material 4 is provided in the base material 1 by allowing it to penetrate into the base material 1 by a certain amount of depth from the outer peripheral surface of the base material 1. If the wear identification material 4 is allowed to enter the base material 1 by a certain amount of depth from the outer peripheral surface of the base material 1, the top of the wear identification material 4 disappears when the base material 1 is worn by a certain amount. It can be identified from the appearance that the base material 1 has been worn by a certain amount.
  • the top of the wear identification material 4 is flush with the outer peripheral surface of the base material 1.
  • the top of the wear identification material 4 may face outward and be flush with the sliding surface 3.
  • the top of the wear identification material 4 forms a part of the sliding surface 3. Further, the top of the wear identification material 4 may be covered with the wear resistant layer 2a.
  • the wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a and the base material 1, only the wear identification material 4 remains when the wear resistance layer 2a and the base material 1 are worn, and protrudes from the sliding surface 3. This is because there is a risk that it will end up.
  • the wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is also preferable to change it. As a result, when the wear-resistant layer 2a or the base material 1 wears, as shown in FIG. 8B, the base material 1 wears from the appearance due to the shape of the open end of the wear identification recess 5 and the top of the wear identification material 4. The state can be identified.
  • the piston ring should be replaced when the wear-resistant layer 2a is worn, but the wear identification material 4 has a limit of the amount of wear of the base material 1 that maintains the required sealing performance (for example, 1. It is also preferable to be able to further discriminate (about 5 to 2 mm). That is, it is also preferable that the wear identification material 4 is provided so as to penetrate into the base material 1 by a certain amount of depth.
  • the depth of the wear identification recess 5 is set to a certain amount from the outer peripheral surface of the base material 1, as shown in FIG. 8C, the base material 1 wears a certain amount without replacing the piston ring. When this is done, the wear identification recess 5 and / or the wear identification material 4 disappears. At this time, the wear of the base material 1 by a certain amount can be identified from the appearance by the wear identification recess 5 and / or the wear identification material 4 disappearing.
  • this piston ring can identify the wear status of the base material 1 from the appearance. Therefore, with this piston ring, it becomes easy to adjust the lubrication rate and determine the piston ring replacement timing, and the adjustment / replacement can be performed at an appropriate timing, which can contribute to safe operation. With this piston ring, it is possible to reduce the time and effort required to measure the wear status of engineers and sailors, and it is expected that the inspection time for the piston ring will be reduced. In addition, CBM (Condition Based Maintenance) is possible as part of the constant monitoring of the appearance of the piston ring (cylinder condition monitor).
  • CBM Consumer Based Maintenance
  • FIG. 9 is an example of the manufacturing process of the fifth embodiment, and is an enlarged perspective view and a vertical sectional view of a main part showing the manufacturing steps (groove processing) (a) to (e) of the wear identification recess and the wear resistant layer. be.
  • the wear identification recess 5 may be formed by grooving.
  • a wear identification recess 5 which is a groove is formed on the base material 1 by using a milling cutter 101.
  • the wear identification recess 5 is filled with the welding material 6 serving as the wear identification material 4.
  • the welding material 6 preferably has a color different from that of the wear-resistant layer 2a and the base material 1.
  • the welding material 6 in which the wear identification recess 5 is filled is polished so as to be flush with the outer peripheral surface of the base material 1.
  • a wear-resistant layer 2a is formed on the outer peripheral surface of the base metal 1.
  • (Sixth Embodiment) 10 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the sixth embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates that the base metal has been worn by a certain amount.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
  • the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner.
  • the wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
  • a wear identification recess 5 is provided on the outer peripheral surface of the base material 1 from the outer peripheral surface of the base material 1 to a certain depth. Further, a first wear identification material 4a made of a member different from the base material 1 is fitted in the wear identification recess 5.
  • the wear identification recess 5 is opened on the surface of the wear resistant layer 2a.
  • a second wear identification material 4b made of a member different from the wear resistant layer 2a is embedded in the wear resistant layer 2a.
  • the second wear identification material 4b is integrated with the first wear identification material 4a to form the wear identification material 4. That is, the wear identification material 4 extends from the inside of the wear identification recess 5 to the inside of the wear resistant layer 2a.
  • the top of the wear identification material 4 faces outward and is flush with the sliding surface 3, and the top of the wear identification material 4 forms a part of the sliding surface 3.
  • the wear identification material 4 may be inside the wear resistant layer 2a and covered with the wear resistant layer 2a.
  • the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a. Including the state of being.
  • the wear resistance layer 2a is formed after the wear identification material 4 is provided.
  • the wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a and the base material 1, only the wear identification material 4 remains when the wear resistance layer 2a and the base material 1 are worn, and protrudes from the sliding surface 3. This is because there is a risk that it will end up.
  • the wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is preferable to change it. As a result, when the wear-resistant layer 2a is worn, it can be identified that the wear-resistant layer 2a is worn by the shape of the open end of the wear identification recess 5 and / or the top of the wear identification material 4.
  • the wear identification recess 5 and / or the wear identification material 4 disappears as shown in FIG. 10 (c). At this time, the fact that the base material 1 has reached a certain amount can be identified from the appearance by the disappearance of the wear identification recess 5 and / or the wear identification material 4.
  • the wear identification material 4 When the wear identification material 4 is covered with the wear resistant layer 2a, the state where there is no wear (FIG. 10 (a)) and the state where the base material 1 is worn by a certain amount (FIG. 10 (c)) are referred to as a state where there is no wear (FIG. 10 (a)).
  • the wear-resistant layer 2a and the base metal 1 can be distinguished from each other by the difference in the state of the outer peripheral corner portion (the state of the R surface) of the piston ring.
  • first wear identification material 4a and the second wear identification material 4b are regarded as an integral member to form the wear identification material 4, but these first and second wear identification materials are used.
  • the materials 4a and 4b may be separate members, and in this case, they may be provided at different positions when viewed from the outer peripheral side.
  • (7th Embodiment) 11 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the seventh embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates a state in which the wear-resistant layer is worn, and (d) indicates a state in which the base metal is worn by a certain amount.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
  • the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner.
  • the wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
  • a first wear identification recess 5a is provided on the outer peripheral surface of the base material 1 in a constant amount from the outer peripheral surface of the base material 1 to the outer peripheral surface of the base material 1. It is provided to the depth. Further, a first wear identification material 4a made of a member different from the base material 1 is fitted in the first wear identification recess 5a. However, the first wear identification material 4a does not necessarily have to be provided. When the first wear identification material 4a is not provided, the first wear identification recess 5a is opened on the outer peripheral surface of the base material 1.
  • the top of the first wear identification material 4a is flush with the outer peripheral surface of the base material 1.
  • the top of the first wear identification material 4a may face outward and be flush with the sliding surface 3.
  • the top of the first wear identification material 4a forms a part of the sliding surface 3.
  • the top of the first wear identification material 4a may be inside the wear resistant layer 2a and covered with the wear resistant layer 2a. In order to cover the top of the first wear identification material 4a with the wear resistance layer 2a, the wear resistance layer 2a is formed after the first wear identification material 4a is provided.
  • the wear-resistant layer 2a is provided with a second wear-identifying recess 5b over a predetermined depth from the surface of the wear-resistant layer 2a.
  • the second wear identification recess 5b is provided at a position different from that of the first wear identification recess 5a of the base material 1 (a position that does not overlap in the radial direction of the piston ring).
  • a second wear identification material 4b made of a member different from the wear resistant layer 2a is fitted into the second wear identification recess 5b and is embedded in the wear resistant layer 2a.
  • the second wear identification material 4b is a member separate from the first wear identification material 4a in the first wear identification recess 5a.
  • the second wear identification material 4b does not necessarily have to be provided.
  • the second wear identification recess 5b is opened on the surface of the wear resistant layer 2a.
  • the top of the second wear identification material 4b faces outward and is flush with the surface of the wear resistant layer 2a.
  • the top of the second wear identification material 4b forms a part of the sliding surface 3.
  • the top of the second wear identification material 4b may be covered with the wear resistant layer 2a.
  • the bottom portion of the second wear identification material 4b is in contact with the outer peripheral surface of the base material 1, and the top portion faces outward and is flush with the sliding surface 3.
  • the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a, or the bottom of the second wear identification material 4b is separated from the outer peripheral surface of the base material 1 and the top faces outward.
  • the wear resistance layer 2a is formed after the second wear identification material 4b is provided.
  • the first and second wear identification materials 4a and 4b are preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the first and second wear identification materials 4a and 4b is higher than that of the wear resistant layer 2a and the base material 1, the first and second wears when the wear resistant layer 2a and the base material 1 are worn. This is because only the identification materials 4a and 4b may remain and protrude from the sliding surface 3.
  • the first and second wear identification recesses 5a and 5b, and the first and second wear identification materials 4a and 4b have characters and figures viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state. It is preferable that the shape represents.
  • the cross-sectional (cross-section parallel to the sliding surface 3) shape of the first and second wear identification recesses 5a and 5b and the first and second wear identification materials 4a and 4b is the first and second wear identification recesses. It is also preferable to change the depth according to the depths of the 5a and 5b, the first and second wear identification materials 4a and 4b (the depth from the initial sliding surface 3). As a result, when the wear-resistant layer 2a and the base material 1 are worn, the appearance is changed by the shapes of the openings of the first and second wear identification recesses 5a and 5b and the tops of the first and second wear identification materials 4a and 4b. It is possible to identify the wear state of the wear-resistant layer 2a and the base material 1 from the above.
  • the outer peripheral surface of the base material 1 appears as shown in FIG. 11 (c), and the first wear identification recess 5a and / or the first wear The identification material 4a appears.
  • the piston ring can be replaced as the replacement timing.
  • the first wear identification recess 5a and / or the first wear identification material 4a disappears as shown in FIG. 11D.
  • the fact that the base material 1 has reached a certain amount can be identified from the appearance by the disappearance of the first wear identification recess 5a and / or the first wear identification material 4a.
  • the state in which the wear-resistant layer 2a is worn (FIG. 11 (b)) and the state in which the base metal 1 is worn by a certain amount (FIG. 11 (d)) are the states of the outer peripheral corners of the piston ring (the state of the R surface). ), It is also possible to distinguish between the wear-resistant layer 2a and the base material 1.
  • (8th Embodiment) 12 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the eighth embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates that the wear-resistant layer is worn out.
  • the material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
  • the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner.
  • the wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
  • the wear-resistant layer 2a is provided with a wear-identifying recess 5 extending from the surface of the wear-resistant layer 2a to the outer peripheral surface of the base material 1.
  • a wear identification material 4 made of a member different from the wear-resistant layer 2a is fitted into the wear-identifying recess 5, and is embedded in the wear-resistant layer 2a.
  • the wear identification material 4 does not necessarily have to be provided.
  • the wear identification recess 5 is opened on the surface of the wear resistant layer 2a.
  • the top of the wear identification material 4 faces outward and is flush with the surface of the wear resistant layer 2a.
  • the top of the wear identification material 4 forms a part of the sliding surface 3.
  • the top of the wear identification material 4 may be covered with the wear resistant layer 2a.
  • the bottoms of the wear identification recess 5 and the wear identification material 4 do not have to reach the outer peripheral surface of the base material 1.
  • the bottom is the outer periphery of the base material 1 regardless of whether the top faces the outside and is flush with the sliding surface 3 or the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a. Both the state of being in contact with the surface and the state of the bottom being separated from the outer peripheral surface of the base material 1 are buried.
  • the wear resistance layer 2a is formed after the wear identification material 4 is provided.
  • the wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a or having a low wear resistance. This is because if the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a, only the wear identification material 4 may remain and protrude from the sliding surface 3 when the wear resistance layer 2a is worn. ..
  • the wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
  • the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is also preferable to change it. As a result, when the wear-resistant layer 2a is worn, the wear state of the wear-resistant layer 2a can be identified from the appearance by the shape of the open end of the wear identification recess 5 and / or the top of the wear identification material 4.
  • the wear identification recess 5 and / or the wear identification material 4 disappears, and the outer peripheral surface of the base material 1 appears.
  • the wear of the wear-resistant layer 2a can be identified from the appearance by the disappearance of the wear identification recess 5 and / or the wear identification material 4.
  • the piston ring can be replaced as the replacement timing.
  • the wear identification material 4 When the wear identification material 4 is covered with the wear-resistant layer 2a, the state without wear (FIG. 12 (a)) and the state where the wear-resistant layer 2a is worn (FIG. 12 (c)) are the pistons.
  • the wear-resistant layer 2a and the base metal 1 can be distinguished from each other by the difference in the state of the outer peripheral corner portion of the ring (the state of the R surface).
  • each piston ring in which only the wear-resistant layer (single layer) is formed the color of the base material 1 is red and the color of the wear-resistant layer 2a is blue or yellow instead of the wear identification material 4 and the wear identification recess 5.
  • coloring color-coding
  • the wear state of the wear-resistant layer 2a can be identified from the appearance by the color of the surface of the sliding surface 3. That is, when the blue or yellow wear-resistant layer 2a is worn away, the red base material 1 appears on the surface of the sliding surface 3.
  • the piston ring described above is a position that can be seen from the outside (a position that is easy to see) when the engine is stopped and the piston is moved downward so that the sliding surface 3 of the piston ring can be seen from the outside.
  • a wear identification recess 5 and / or a wear identification material 4 can be provided at this location.
  • the wear identification recess 5 and / or the wear identification material 4 can be seen from the outside (a position that is easy to see). ) Can be.
  • the wear identification recess 5 and / or the wear identification material 4 may be provided over the entire circumference of the sliding surface 3.
  • the identification of the worn state of the piston ring has not been easy in the past because it is performed by the crew of the ship who does not have sufficient knowledge about the piston ring in the engine room of the ship which is not sufficiently bright.
  • the piston ring according to the present invention even a crew member who does not have knowledge about the piston ring in a dark engine room can easily identify the wear state of the piston ring from the appearance by the wear identification recess 5 or the wear identification material 4. This makes it easier to adjust the lubrication rate and determine the piston ring replacement timing, and it is possible to carry out adjustment and replacement at an appropriate timing, which contributes to safe operation.
  • Base material Outer peripheral layer 2a Abrasion resistant layer 2b Familiar layer 3 Sliding surface 4 Abrasion identification material 4a First wear identification material 4b Second wear identification material 5 Wear identification recess 5a First wear identification recess 5b Second Wear identification recess 6 Welding material 101 Milling cutter

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

The purpose of the present invention is to provide a piston ring that has, on an outer circumferential surface of a base material thereof, a wear-resistant layer formed of a wear-resistant material and that allows the wear status of the wear-resistant layer to be easily determined from the external appearance thereof. This piston ring has a sliding surface 3 including a laminate of a wear-resistant layer 2a of a wear-resistant material and an affinity layer 2b that are formed flush with each other on an outer circumferential surface of a base material 1. The outer circumferential surface of the base material 1 is provided with a wear determination member 4 formed of a different material from the base material 1. Preferably, an outermost portion of the wear determination member 4 is flush with the sliding surface 3.

Description

ピストンリングpiston ring
 本発明は、ピストンリングに関し、より詳しくは、母材の外周面に耐摩耗性材料からなる耐摩耗層が形成されており、外観から耐摩耗層の摩耗状況の判断が容易であるピストンリングに関する。 The present invention relates to a piston ring, and more particularly to a piston ring in which a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of a base material, and it is easy to determine the wear state of the wear-resistant layer from the appearance. ..
 ディーゼルエンジン等の内燃機関(例えば、船舶用2ストロークディーゼル主機関)のピストンリングは、その外周の摺動面がシリンダライナに摺動して摩耗する。 The piston ring of an internal combustion engine such as a diesel engine (for example, a 2-stroke diesel main engine for ships) has a sliding surface on its outer circumference that slides on a cylinder liner and wears.
 摺動面には、特許文献1に記載されているように、耐摩耗性向上の目的で、セラミックス及び金属などからなる耐摩耗層が形成されたものが近年の主流になっている。 As described in Patent Document 1, a sliding surface having a wear-resistant layer made of ceramics, metal, or the like formed on the sliding surface has become the mainstream in recent years for the purpose of improving wear resistance.
特開平3-125077号公報Japanese Unexamined Patent Publication No. 3-125077
 上述のように、近年のピストンリングでは、母材の外周面に耐摩耗層を形成したものが主流になっている。耐摩耗層は、外周面がシリンダライナへの摺動面となるもので、耐摩耗材料であるサーメット(Cermet)(セラミックス-メタル(Ceramics Metal))層などが用いられ、さらに外層に金属などからなる馴染層(なじみ層)が用いられるものもある。 As mentioned above, most piston rings in recent years have a wear-resistant layer formed on the outer peripheral surface of the base metal. The wear-resistant layer has an outer peripheral surface that serves as a sliding surface to the cylinder liner. A wear-resistant material such as a cermet (Ceramics Metal) layer is used, and the outer layer is made of metal or the like. In some cases, a familiar layer (familiar layer) is used.
 サーメット(Cermet)層からなる耐摩耗層は、母材との色及び表面形状の違いが少ないので、外観では耐摩耗層の摩耗状態(摩滅)が分かり難く、母材まで摩耗させてしまう虞がある。 Since the wear-resistant layer made of a cermet layer has little difference in color and surface shape from the base material, it is difficult to understand the wear state (wear) of the wear-resistant layer from the appearance, and there is a risk that the base material will be worn. be.
 特に、ピストンリングは、十分な明るさのない船舶の機関室においてディーゼル機関に組み込まれた状態のままで外観検査をされ、また、外観検査をするのは、船舶の乗務員であってピストンリングの製造に関する専門家ではないから、外観から摺動面の摩耗状態を確認することは困難である。 In particular, the piston ring is visually inspected while being incorporated in the diesel engine in the engine room of the ship, which is not sufficiently bright, and it is the crew of the ship who conducts the visual inspection of the piston ring. Since he is not an expert in manufacturing, it is difficult to confirm the wear state of the sliding surface from the appearance.
 本発明は、このような従来事情に鑑みてなされたものであり、母材の外周面に耐摩耗性材料からなる耐摩耗層が形成されており、外観から耐摩耗層の摩耗状況の判断が容易であるピストンリングを提供することを課題とする。 The present invention has been made in view of such conventional circumstances, and a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of the base material, and the wear state of the wear-resistant layer can be determined from the appearance. It is an object of the present invention to provide an easy piston ring.
 本発明の他の課題は、以下の記載によって明らかになる。 Other problems of the present invention will be clarified by the following description.
 上記課題は以下の各発明によって解決される。 The above problems are solved by the following inventions.
〔耐摩耗層及び馴染層(2層)が形成されたピストンリングの発明〕
 1.
 母材の外周上に耐摩耗性材料の耐摩耗層が形成され、前記耐摩耗層の外層に馴染層が積層して面一に形成された摺動面を有し、
 前記母材の外周面には、前記母材とは別部材からなる摩耗識別材が設けられているピストンリング。
 2.
 前記摩耗識別材は、頂部が前記摺動面と面一になっている前記1記載のピストンリング。
 3.
 前記摩耗識別材は、頂部が前記馴染層によって覆われている前記1記載のピストンリング。
 4.
 前記耐摩耗層及び/又は前記馴染層には、前記耐摩耗層及び前記馴染層とは別部材からなる摩耗識別材が埋設されている前記1~3の何れかに記載のピストンリング。
 5.
 前記摩耗識別材は、前記摺動面の外周側から見て文字又は図形を表す形状となっている前記1~4の何れかに記載のピストンリング。
 6.
 母材の外周上に耐摩耗性材料の耐摩耗層が形成され、前記耐摩耗層の外層に馴染層が積層して面一に形成された摺動面を有し、
 前記母材の外周面には、摩耗識別凹部が設けられているピストンリング。
 7.
 前記摩耗識別凹部には、前記母材とは別部材からなる摩耗識別材が嵌入されている前記6記載のピストンリング。
 8.
 前記摩耗識別凹部は、前記耐摩耗層及び/又は前記馴染層によって覆われている前記6又は7記載のピストンリング。
 9.
 前記摩耗識別凹部は、前記摺動面の外周側から見て文字又は図形を表す形状となっている前記6~8の何れかに記載のピストンリング。
 10.
 前記耐摩耗層及び/又は前記馴染層には、前記耐摩耗層及び前記馴染層とは別部材からなる摩耗識別材が埋設されている前記6~9の何れかに記載のピストンリング。
[Invention of a piston ring in which a wear-resistant layer and a familiar layer (two layers) are formed]
1. 1.
A wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
A piston ring provided with a wear identification material made of a member different from the base material on the outer peripheral surface of the base material.
2. 2.
The piston ring according to 1 above, wherein the wear identification material has a top flush with the sliding surface.
3. 3.
The piston ring according to 1 above, wherein the wear identification material has a top covered with the familiar layer.
4.
The piston ring according to any one of 1 to 3 above, wherein a wear identification material made of a member different from the wear resistant layer and the familiar layer is embedded in the wear resistant layer and / or the familiar layer.
5.
The piston ring according to any one of 1 to 4, wherein the wear identification material has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
6.
A wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
A piston ring provided with a wear identification recess on the outer peripheral surface of the base material.
7.
The piston ring according to 6 above, wherein a wear identification material made of a member different from the base material is fitted in the wear identification recess.
8.
6. The piston ring according to 6 or 7, wherein the wear identification recess is covered with the wear resistant layer and / or the familiar layer.
9.
The piston ring according to any one of 6 to 8, wherein the wear identification recess has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
10.
The piston ring according to any one of 6 to 9, wherein a wear-resistant layer and / or a wear-identifying material made of a member different from the wear-resistant layer and the familiar layer is embedded in the wear-resistant layer and / or the familiar layer.
〔耐摩耗層のみ(単層)が形成されたピストンリングの発明〕
 11.
 リング状の母材からなるピストンリングであって、
 前記母材の外周部には、摩耗識別凹部が設けられ、
 前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっているピストンリング。
 12.
 前記摩耗識別凹部は、前記母材の外周面から一定量の深さまでに亘って設けられている前記11記載のピストンリング。
 13.
 前記摩耗識別凹部には、前記母材とは別部材からなる摩耗識別材が嵌入されている前記11又は12記載のピストンリング。
 14.
 前記摩耗識別材の頂部は、前記母材の外周面と面一になっている前記13記載のピストンリング。
 15.
 前記耐摩耗層には、前記耐摩耗層とは別部材からなる第2の摩耗識別材が埋設されている前記13記載のピストンリング。
 16.
 前記摩耗識別材及び前記第2の摩耗識別材は、一体の部材として形成されている前記15記載のピストンリング。
 17.
 前記摩耗識別材及び前記第2の摩耗識別材は、別体の部材として形成されている前記15記載のピストンリング。
 18.
 リング状の母材からなるピストンリングであって、
 前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっており、
 前記耐摩耗層の外周部には、摩耗識別凹部が設けられているピストンリング。
 19.
 前記摩耗識別凹部は、前記摺動面の外周側から見て文字又は図形を表す形状となっている前記11~18の何れかに記載のピストンリング。
 20.
 リング状の母材からなるピストンリングであって、
 前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっており、
 前記耐摩耗層には、前記耐摩耗層とは別部材からなる摩耗識別材が埋設されているピストンリング。
 21.
 前記摩耗識別材は、前記摺動面の外周側から見て文字又は図形を表す形状となっている前記13~17、20の何れかに記載のピストンリング。
[Invention of a piston ring in which only a wear-resistant layer (single layer) is formed]
11.
A piston ring made of a ring-shaped base material.
A wear identification recess is provided on the outer peripheral portion of the base material.
A piston ring in which the outer peripheral surface of the base material is covered with a wear-resistant layer of a wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
12.
11. The piston ring according to 11 above, wherein the wear identification recess is provided from the outer peripheral surface of the base material to a certain depth.
13.
11. The piston ring according to 11 or 12, wherein a wear identification material made of a member different from the base material is fitted in the wear identification recess.
14.
13. The piston ring according to 13, wherein the top of the wear identification material is flush with the outer peripheral surface of the base material.
15.
13. The piston ring according to 13.
16.
15. The piston ring according to 15, wherein the wear identification material and the second wear identification material are formed as an integral member.
17.
15. The piston ring according to 15, wherein the wear identification material and the second wear identification material are formed as separate members.
18.
A piston ring made of a ring-shaped base material.
The outer peripheral surface of the base material is covered with the wear-resistant layer of the wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
A piston ring provided with a wear identification recess on the outer peripheral portion of the wear resistant layer.
19.
The piston ring according to any one of 11 to 18, wherein the wear identification recess has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
20.
A piston ring made of a ring-shaped base material.
The outer peripheral surface of the base material is covered with the wear-resistant layer of the wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
A piston ring in which a wear identification material made of a member different from the wear-resistant layer is embedded in the wear-resistant layer.
21.
The piston ring according to any one of 13 to 17 and 20, wherein the wear identification material has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
 本発明は、母材の外周面に耐摩耗性材料からなる耐摩耗層が形成されており、外観から耐摩耗層の摩耗状況の判断が容易であるピストンリングを提供することができる。 The present invention can provide a piston ring in which a wear-resistant layer made of a wear-resistant material is formed on the outer peripheral surface of the base material, and it is easy to determine the wear state of the wear-resistant layer from the appearance.
本発明に係るピストンリングの斜視図Perspective view of the piston ring according to the present invention 本発明に係るピストンリングの平面図Top view of the piston ring according to the present invention 第1の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層が摩滅した状態、(c)は耐摩耗層が摩滅した状態を示す。It is an enlarged view of the cross section along the line AA of FIG. Indicates a worn state. 第1の実施形態における要部拡大斜視図Enlarged perspective view of the main part in the first embodiment 第2の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層が摩滅した状態、(c)は耐摩耗層が摩滅した状態、(d)は母材が一定量摩耗した状態を示す。2 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the second embodiment, where (a) is a state without wear, (b) is a state in which the familiar layer is worn, and (c) is a wear-resistant layer. The state of being worn, (d) indicates a state in which a certain amount of the base metal is worn. 第3の実施形態における摩耗識別凹部の作製工程(溝加工)(a)~(d)を示す要部拡大斜視図及び縦断面図Enlarged perspective view and vertical cross-sectional view of the main part showing the steps (groove processing) (a) to (d) for manufacturing the wear identification recess in the third embodiment. 第3の実施形態における耐摩耗層の作製工程(溝加工)(e)及び馴染層の作製工程(f)を示す要部拡大斜視図及び縦断面図An enlarged perspective view and a vertical sectional view of a main part showing a process for producing a wear-resistant layer (groove processing) (e) and a process for producing a familiar layer (f) in the third embodiment. 第4の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層に摩耗がある状態、(c)は馴染層が摩滅した状態、(d)は耐摩耗層に摩耗がある状態を示す。It is an enlarged view of the cross section along the line AA of FIG. 1 in the 4th Embodiment, (a) is a state without wear, (b) is a state with wear on a familiar layer, (c) is a state with a familiar layer. The worn state, (d) indicates a state in which the wear-resistant layer is worn. 第4の実施形態における図1のA-A線に沿う断面の拡大図であり、(e)は耐摩耗層が摩滅した状態、(f)は母材が一定量摩耗した状態を示す。4 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment, where FIG. 1E shows a state in which the wear-resistant layer is worn, and FIG. 1F shows a state in which the base metal is worn by a certain amount. 第5の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩滅した状態、(c)は母材が一定量摩耗した状態を示す。5 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fifth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c) is a base material. Shows a certain amount of wear. 第5の実施形態の作製工程の一例であり、摩耗識別凹部及び馴染層の作製工程(溝加工)(a)~(e)を示す要部拡大斜視図及び縦断面図It is an example of the manufacturing process of the fifth embodiment, and is an enlarged perspective view and a vertical sectional view of a main part showing the manufacturing process (groove processing) (a) to (e) of a wear identification recess and a familiar layer. 第6の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩滅した状態、(c)は母材が一定量摩耗した状態を示す。6 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the sixth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c) is a base material. Shows a certain amount of wear. 第7の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩耗した状態、(c)は耐摩耗層が摩滅した状態、(d)は母材が一定量摩耗した状態を示す。7 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the seventh embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c) is a wear-resistant layer. Indicates a state in which the base metal is worn out, and (d) indicates a state in which the base metal is worn by a certain amount. 第8の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩耗した状態、(c)は耐摩耗層が摩滅した状態を示す。8 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the eighth embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c) is a wear-resistant layer. Indicates a state of wear.
 以下に図面を参照して本発明の実施形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
 図1は、本発明に係るピストンリングの斜視図である。また、図2は、本発明に係るピストンリングの平面図である。
 本発明に係るピストンリングは、図1及び図2に示すように、リング状に形成された母材1の外周上に外周層2が形成されている。外周層2は、耐摩耗性材料からなる耐摩耗層2aが設けられ、耐摩耗層2aの外周面が摺動面3となって構成されている。第1~第4の実施形態では、耐摩耗層2aのさらに外層に馴染層(なじみ層)2bが形成され、馴染層2bの外周面が摺動面3となっている。
 なお、耐摩耗層2aのうち母材の外周面に溶射又はメッキ付けされるサーメット(Cermet)(セラミックス-メタル(Ceramics Metal))層は、母材との色及び表面形状の違いが少ないものである。
FIG. 1 is a perspective view of a piston ring according to the present invention. Further, FIG. 2 is a plan view of the piston ring according to the present invention.
In the piston ring according to the present invention, as shown in FIGS. 1 and 2, an outer peripheral layer 2 is formed on the outer periphery of the base material 1 formed in a ring shape. The outer peripheral layer 2 is provided with a wear resistant layer 2a made of a wear resistant material, and the outer peripheral surface of the wear resistant layer 2a is configured as a sliding surface 3. In the first to fourth embodiments, a familiar layer (familiar layer) 2b is further formed on the outer layer of the wear resistant layer 2a, and the outer peripheral surface of the familiar layer 2b is a sliding surface 3.
Of the wear-resistant layer 2a, the cermet (Ceramics Metal) layer that is sprayed or plated on the outer peripheral surface of the base material has little difference in color and surface shape from the base material. be.
〔耐摩耗層及び馴染層(2層)が形成されたピストンリングの発明〕
 以下、本発明に係るピストンリングにおいて、耐摩耗層の外層に馴染層が形成された第1~第4の実施形態を説明する。
[Invention of a piston ring in which a wear-resistant layer and a familiar layer (two layers) are formed]
Hereinafter, in the piston ring according to the present invention, the first to fourth embodiments in which a familiar layer is formed on the outer layer of the wear resistant layer will be described.
(第1の実施形態)
 図3は、第1の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層が摩滅した状態、(c)は耐摩耗層が摩滅した状態を示す。
(First Embodiment)
3A and 3B are enlarged views of a cross section taken along the line AA of FIG. 1 in the first embodiment, where FIG. 3A is a state without wear, FIG. 3B is a state in which the familiar layer is worn out, and FIG. Indicates that the wear-resistant layer is worn out.
 この実施形態では、図3(a)に示すように、耐摩耗層2aの外層に馴染層2bが積層して形成され、シリンダライナへの摺動面3となる。すなわち、馴染層2bの外周面が面一な摺動面3となる。 In this embodiment, as shown in FIG. 3A, the familiar layer 2b is laminated on the outer layer of the wear-resistant layer 2a to form a sliding surface 3 to the cylinder liner. That is, the outer peripheral surface of the familiar layer 2b becomes a flush sliding surface 3.
 母材1は、特に制限されないが、各種の鋳鉄、鋳鋼、一般構造用炭素鋼、銅合金、焼結合金等からなる。 The base metal 1 is not particularly limited, but is made of various cast iron, cast steel, carbon steel for general structure, copper alloy, sintered alloy and the like.
 耐摩耗層2aは、耐摩耗材料からなり、例えば、Cr32、Al、WC、Cr、ZrO等のセラミック材料及びこれ等にCr、Co、Ni、Mo、Fe、Cu等の金属を加えたサーメット(Cermet)が好ましく用いられる。
 また、耐摩耗層2aは、例えば、溶射、電解質めっき、または電解質めっき、および、電解質めっき層にセラミックス粒子を包含するものによって形成される。
 耐摩耗層2aの厚さは、例えば、0.3~0.6mm程度である。
The wear-resistant layer 2a is made of a wear-resistant material, for example, a ceramic material such as Cr 3 C 2 , Al 2 O 3 , WC, Cr 2 O 3 , ZrO 2 , and Cr, Co, Ni, Mo, Fe. Cermet to which a metal such as Cu or Cu is added is preferably used.
Further, the wear-resistant layer 2a is formed by, for example, thermal spraying, electrolyte plating, or electrolyte plating, and an electrolyte plating layer containing ceramic particles.
The thickness of the wear-resistant layer 2a is, for example, about 0.3 to 0.6 mm.
 馴染層2bは、外周面がシリンダライナへの摺動面3となるもので、例えば、Cr、Co、Ni、Mo、Fe、Cu等もしくはこれ等の混合物の金属、またはCr、WC、Al等のセラミック材料、あるいはこれらの複合材料が用いられる。
 また、馴染層2bは、例えば、溶射、電解質めっき、またはクロムセラミック複合めっきによって形成される。
 馴染層2bの厚さは、例えば、0.1~0.3mm程度である。
The outer peripheral surface of the familiar layer 2b is a sliding surface 3 to the cylinder liner, and is, for example, a metal such as Cr, Co, Ni, Mo, Fe, Cu or a mixture thereof, or Cr 3C 2 , WC. , Al 2 O 3 and other ceramic materials, or composite materials thereof.
Further, the familiar layer 2b is formed by, for example, thermal spraying, electrolyte plating, or chrome ceramic composite plating.
The thickness of the familiar layer 2b is, for example, about 0.1 to 0.3 mm.
 ここで、馴染層2bとは、使用開始後早期に摩耗して、摺動面3の形状をシリンダ内面の形状に馴染ませるために設けられている層である。 Here, the familiar layer 2b is a layer provided so as to be worn early after the start of use and to adapt the shape of the sliding surface 3 to the shape of the inner surface of the cylinder.
 この実施形態では、母材1の外周面には、摩耗識別材4が設けられている。摩耗識別材4は、母材1とは別部材からなる。この摩耗識別材4は、馴染層2b、耐摩耗層2a及び母材1のいずれとも、異なる色を有することが好ましい。これにより、摩耗識別材4と、馴染層2b、耐摩耗層2a及び母材1との識別が容易となるからである。 In this embodiment, the wear identification material 4 is provided on the outer peripheral surface of the base material 1. The wear identification material 4 is made of a member different from the base material 1. The wear identification material 4 preferably has a different color from any of the familiar layer 2b, the wear resistant layer 2a, and the base material 1. This makes it easy to distinguish the wear identification material 4 from the familiar layer 2b, the wear resistant layer 2a, and the base material 1.
 摩耗識別材4は、例えば、耐摩耗層2a及び馴染層2bを形成した後に、摺動面3から母材1に到達する深さでピン状の部材を打ち込むことや、耐摩耗層2a及び馴染層2bに孔を形成して別部材からなる摩耗識別材を嵌入させること、あるいは、耐摩耗層2a及び馴染層2bに凹部を形成してこの凹部を溶接や溶射により埋めることで、配置することができる。 For the wear identification material 4, for example, after the wear-resistant layer 2a and the familiar layer 2b are formed, a pin-shaped member is driven in at a depth reaching the base material 1 from the sliding surface 3, or the wear-resistant layer 2a and the familiar layer 2a and the familiar layer 4 are used. It is arranged by forming a hole in the layer 2b and inserting a wear identification material made of another member, or by forming a recess in the wear resistant layer 2a and the familiar layer 2b and filling the recess by welding or thermal spraying. Can be done.
 摺動面3においては、摩耗識別材4の頂部が外方に臨んで摺動面3と面一となっていてもよいし、馴染層2bが摩耗識別材4の頂部を覆っていてもよい。摩耗識別材4の頂部が外方に臨んでいる場合には、摩耗識別材4の頂部は、摺動面3の一部をなす。 In the sliding surface 3, the top of the wear identification material 4 may face outward and be flush with the sliding surface 3, or the familiar layer 2b may cover the top of the wear identification material 4. .. When the top of the wear identification material 4 faces outward, the top of the wear identification material 4 forms a part of the sliding surface 3.
 摩耗識別材4は、耐摩耗層2aをなす材料と耐摩耗性が同じか、又は、耐摩耗性が低い材料からなることが好ましい。耐摩耗層2aよりも摩耗識別材4の耐摩耗性が高いと、耐摩耗層2aが摩耗したときに摩耗識別材4のみが残って、摺動面3から突出してしまう虞があるからである。 The wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a or having a low wear resistance. This is because if the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a, only the wear identification material 4 may remain and protrude from the sliding surface 3 when the wear resistance layer 2a is worn. ..
 図4は、第1の実施形態における要部拡大斜視図である。 FIG. 4 is an enlarged perspective view of a main part in the first embodiment.
 摩耗識別材4は、図4に示すように、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。
 また、後述する摩耗識別凹部5も同様に、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。
As shown in FIG. 4, the wear identification material 4 preferably has a shape representing characters and figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
Similarly, the wear identification recess 5, which will be described later, is preferably shaped to represent characters and figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
 このピストンリングにおいては、摺動面3が摩耗して馴染層2bが摩滅すると、図3(b)に示すように、耐摩耗層2aが現れる。このとき、馴染層2bが摩滅したことは、馴染層2bと耐摩耗層2aとの色の違いにより、外観から識別することができる。 In this piston ring, when the sliding surface 3 is worn and the familiar layer 2b is worn away, the wear resistant layer 2a appears as shown in FIG. 3 (b). At this time, the wear of the familiar layer 2b can be identified from the appearance by the difference in color between the familiar layer 2b and the wear-resistant layer 2a.
 また、摩耗識別材4の横断面(摺動面3に平行な断面)形状を、摩耗識別材4の高さ(初期の摺動面3からの深さ)によって変化させておくことも好ましい。これにより、摩耗識別材4の頂部の形状によっても、馴染層2bの摩耗及び摩滅を識別することができる。 It is also preferable to change the shape of the cross section of the wear identification material 4 (cross section parallel to the sliding surface 3) according to the height of the wear identification material 4 (depth from the initial sliding surface 3). Thereby, the wear and wear of the familiar layer 2b can be discriminated by the shape of the top of the wear identification material 4.
 さらに、耐摩耗層2aが摩滅すると、図3(c)に示すように、母材1が現れる。このとき、耐摩耗層2aが摩滅したことは、摩耗識別材4が消えることによって、外観から識別することができる。このとき、交換タイミングとしてピストンリングを交換できる。 Further, when the wear-resistant layer 2a is worn away, the base metal 1 appears as shown in FIG. 3 (c). At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the disappearance of the wear identification material 4. At this time, the piston ring can be replaced as the replacement timing.
 なお、ピストンリングは、耐摩耗層2aが摩滅したときに交換されるべきであるが、摩耗識別材4は、必要なシール性能が維持される母材1の摩耗量の限界(例えば、1.5~2mm程度)をさらに判別できるようにすることも好ましい。すなわち、摩耗識別材4は、母材1内に、一定量の深さだけ進入させて設けることも好ましい。 The piston ring should be replaced when the wear-resistant layer 2a is worn, but the wear identification material 4 has a limit of the amount of wear of the base material 1 that maintains the required sealing performance (for example, 1. It is also preferable to be able to further discriminate (about 5 to 2 mm). That is, it is also preferable that the wear identification material 4 is provided so as to penetrate into the base material 1 by a certain amount of depth.
 また、摩耗識別材4をなす別部材を、一定量の深さだけ母材1内に進入させておくと、ピストンリングを交換せずに母材1が一定量摩耗したときに摩耗識別材4が消えるので、母材1が一定量摩耗したことを外観から識別することができる。 Further, if another member forming the wear identification material 4 is allowed to enter the base material 1 to a certain depth, the wear identification material 4 is worn when the base material 1 is worn by a certain amount without replacing the piston ring. Disappears, so that it can be identified from the appearance that the base material 1 has been worn by a certain amount.
 このように、このピストンリングは、馴染層2b及び耐摩耗層2aの有無、あるいは、母材1の摩耗状況を外観から識別することができる。
 したがって、このピストンリングでは、注油率の調整・ピストンリング交換タイミングの判断が容易になり、適切なタイミングでの調整・交換を実施でき、安全運航に寄与できる。このピストンリングでは、技師・船員の摩耗状況を計測する手間を減らすことができ、ピストンリングの点検時間の削減も期待できる。また、ピストンリングの外観の常時監視(シリンダコンディションモニター)の一環として、CBM(Condition Based Maintenance(予知保全))が可能となる。
As described above, the piston ring can identify the presence / absence of the familiar layer 2b and the wear-resistant layer 2a, or the wear state of the base material 1 from the appearance.
Therefore, with this piston ring, it becomes easy to adjust the lubrication rate and determine the piston ring replacement timing, and the adjustment / replacement can be performed at an appropriate timing, which can contribute to safe operation. With this piston ring, it is possible to reduce the time and effort required to measure the wear status of engineers and sailors, and it is expected that the inspection time for the piston ring will be reduced. In addition, CBM (Condition Based Maintenance) becomes possible as a part of continuous monitoring of the appearance of the piston ring (cylinder condition monitor).
(第2の実施形態)
 図5は、第2の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層が摩滅した状態、(c)は耐摩耗層が摩滅した状態、(d)は母材が一定量摩耗した状態を示す。
 母材1の材料及び全体形状、耐摩耗層2a及び馴染層2bの材料及び製法は、第1の実施形態の記載を援用し、ここでは省略する。
(Second embodiment)
5A and 5B are enlarged views of a cross section taken along the line AA of FIG. 1 in the second embodiment, where FIG. 5A is a state without wear, FIG. 5B is a state in which the familiar layer is worn out, and FIG. The wear-resistant layer is worn, and (d) is a state in which the base metal is worn by a certain amount.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
 この実施形態では、図5に示すように、母材1の外周面には、摩耗識別凹部5が設けられている。摩耗識別凹部5は、耐摩耗層2a及び馴染層2bを形成する前に、母材1に対する切削、または、穴あけ加工によって形成することができる。この摩耗識別凹部5は、母材1の外周面から一定量の深さとしておくことが好ましい。 In this embodiment, as shown in FIG. 5, a wear identification recess 5 is provided on the outer peripheral surface of the base material 1. The wear identification recess 5 can be formed by cutting or drilling the base material 1 before forming the wear resistant layer 2a and the familiar layer 2b. It is preferable that the wear identification recess 5 has a certain depth from the outer peripheral surface of the base material 1.
 摩耗識別凹部5は、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 The wear identification recess 5 is preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
 このピストンリングにおいては、摺動面3が摩耗して馴染層2bが摩滅すると、図5(b)に示すように、耐摩耗層2aが現れる。このとき、馴染層2bが摩滅したことは、馴染層2bと耐摩耗層2aとの色の違いにより、外観から識別することができる。 In this piston ring, when the sliding surface 3 is worn and the familiar layer 2b is worn away, the wear resistant layer 2a appears as shown in FIG. 5 (b). At this time, the wear of the familiar layer 2b can be identified from the appearance by the difference in color between the familiar layer 2b and the wear-resistant layer 2a.
 さらに、耐摩耗層2aが摩滅すると、図5(c)に示すように、母材1が現れる。このとき、耐摩耗層2aが摩滅したことは、摩耗識別凹部5が現れることによって、外観から識別することができる。このとき、交換タイミングとしてピストンリングを交換できる。 Further, when the wear-resistant layer 2a is worn away, the base metal 1 appears as shown in FIG. 5 (c). At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the appearance of the wear identification recess 5. At this time, the piston ring can be replaced as the replacement timing.
 また、摩耗識別凹部5の深さを母材1の外周面から一定量の深さとしておくことと、図5(d)に示すように、ピストンリングを交換せずに母材1が一定量摩耗したときに摩耗識別凹部5が消えるので、母材1が一定量摩耗したことを外観から識別することもできる。 Further, the depth of the wear identification recess 5 is set to a certain amount from the outer peripheral surface of the base material 1, and as shown in FIG. 5D, the base material 1 has a constant amount without replacing the piston ring. Since the wear identification recess 5 disappears when worn, it is possible to identify from the appearance that the base material 1 has been worn by a certain amount.
 また、馴染層2bが摩滅した状態(図5(b))と母材1が一定量摩耗した状態(図5(d))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 Further, the state in which the familiar layer 2b is worn out (FIG. 5 (b)) and the state in which the base metal 1 is worn by a certain amount (FIG. 5 (d)) are the states of the outer peripheral corners of the piston ring (the state of the R surface). It is also possible to distinguish between the wear-resistant layer 2a and the base material 1 by the difference between the two.
 また、摩耗識別凹部5の横断面(摺動面3に平行な断面)形状を、摩耗識別凹部5の深さによって変化させておけば、摩耗識別凹部5の見えている形状によっても、母材1の摩耗状態を識別することができる。 Further, if the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 is changed according to the depth of the wear identification recess 5, the base material can be changed depending on the visible shape of the wear identification recess 5. The wear state of 1 can be identified.
 また、摩耗識別凹部5には、母材1とは別部材からなる摩耗識別材を嵌入してもよく、この場合、摩耗識別材が消えることで、母材1が一定量摩耗したことを外観から識別することができる。 Further, a wear identification material made of a member different from the base material 1 may be fitted into the wear identification recess 5, and in this case, the appearance that the base material 1 is worn by a certain amount by disappearing the wear identification material. Can be identified from.
(第3の実施形態)
 図6Aは、第3の実施形態における摩耗識別凹部の作製工程(溝加工)(a)~(d)を示す要部拡大斜視図及び縦断面図である。
 図6Bは、第3の実施形態における耐摩耗層の作製工程(溝加工)(e)及び馴染層の作製工程(f)を示す要部拡大斜視図及び縦断面図である。
 摩耗識別凹部5は、図6Aに示すように、溝加工によって形成してもよい。
 母材1の材料及び全体形状、耐摩耗層2a及び馴染層2bの材料及び製法は、第1の実施形態の記載を援用し、ここでは省略する。
(Third embodiment)
FIG. 6A is an enlarged perspective view and a vertical cross-sectional view of a main part showing the steps (groove processing) (a) to (d) for manufacturing the wear identification recess in the third embodiment.
FIG. 6B is an enlarged perspective view and a vertical sectional view of a main part showing a wear-resistant layer manufacturing step (groove processing) (e) and a familiar layer manufacturing step (f) in the third embodiment.
As shown in FIG. 6A, the wear identification recess 5 may be formed by grooving.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
 まず、図6A(a)(b)に示すように、母材1に対して、フライス101を用いて、溝である摩耗識別凹部5を形成する。
 次に、図6A(c)に示すように、摩耗識別凹部5を摩耗識別材4となる溶接材料6によって埋める。溶接材料6は、耐摩耗層2aとも母材1とも異なる色を有することが好ましい。
 そして、図6A(d)に示すように、摩耗識別凹部5を埋めた溶接材料6を研磨し、母材1の外周面と面一にする。
 この母材1の外周面には、図6B(e)に示すように、耐摩耗層2aを形成する。
 この耐摩耗層2aの外周面には、図6B(f)に示すように、馴染層2bを形成する。
First, as shown in FIGS. 6A (a) and 6 (b), a wear identification recess 5 which is a groove is formed on the base material 1 by using a milling cutter 101.
Next, as shown in FIG. 6A (c), the wear identification recess 5 is filled with the welding material 6 serving as the wear identification material 4. The welding material 6 preferably has a color different from that of the wear-resistant layer 2a and the base material 1.
Then, as shown in FIG. 6A (d), the welding material 6 in which the wear identification recess 5 is filled is polished so as to be flush with the outer peripheral surface of the base material 1.
As shown in FIG. 6B (e), a wear-resistant layer 2a is formed on the outer peripheral surface of the base metal 1.
As shown in FIG. 6B (f), a familiar layer 2b is formed on the outer peripheral surface of the wear resistant layer 2a.
 このピストンリングにおいては、耐摩耗層2aが摩滅すると、溶接によって埋められた摩耗識別凹部5が現れる。摩耗識別凹部5を埋めた溶接材料6は、耐摩耗層2aとも母材1とも異なる色なので、耐摩耗層2aが摩滅したことが外観から識別できる。 In this piston ring, when the wear-resistant layer 2a is worn away, a wear identification recess 5 filled by welding appears. Since the welding material 6 in which the wear identification recess 5 is filled has a color different from that of the wear resistant layer 2a and the base material 1, it can be discriminated from the appearance that the wear resistant layer 2a is worn.
(第4の実施形態)
 図7Aは、第4の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は馴染層に摩耗がある状態、(c)は馴染層が摩滅した状態、(d)は耐摩耗層に摩耗がある状態を示す。
 図7Bは、第4の実施形態における図1のA-A線に沿う断面の拡大図であり、(e)は耐摩耗層が摩滅した状態、(f)は母材が一定量摩耗した状態を示す。
 母材1の材料及び全体形状、耐摩耗層2a及び馴染層2bの材料及び製法は、第1の実施形態の記載を援用し、ここでは省略する。
(Fourth Embodiment)
7A is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment, where (a) is a state without wear, (b) is a state where the familiar layer is worn, and (c). Indicates a state in which the familiar layer is worn, and (d) indicates a state in which the wear-resistant layer is worn.
7B is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fourth embodiment. FIG. 7B is a state in which the wear-resistant layer is worn, and FIG. 7B is a state in which the base metal is worn by a certain amount. Is shown.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a and the familiar layer 2b refer to the description of the first embodiment, and are omitted here.
 この実施形態では、図7Aに示すように、母材1の外周面に摩耗識別凹部5が設けられ、さらに、耐摩耗層2aの表面から耐摩耗層2aの厚さの半分までの深さで第1の摩耗識別凹部5aが形成され、馴染層2bの表面から耐摩耗層2aの厚さの半分までの深さで第2の摩耗識別凹部5bが形成されている。 In this embodiment, as shown in FIG. 7A, a wear identification recess 5 is provided on the outer peripheral surface of the base material 1, and the depth is from the surface of the wear-resistant layer 2a to half the thickness of the wear-resistant layer 2a. The first wear identification recess 5a is formed, and the second wear identification recess 5b is formed at a depth from the surface of the familiar layer 2b to half the thickness of the wear resistant layer 2a.
 摩耗識別凹部5は、耐摩耗層2a及び馴染層2bを形成する前に、母材1に対する切削、または、穴あけ加工によって形成することができる。この摩耗識別凹部5は、母材1の外周面から一定量の深さとしておくことが好ましい。第1の摩耗識別凹部5aは、馴染層2bを形成する前に、耐摩耗層2aに対する切削、または、穴あけ加工によって形成することができる。第2の摩耗識別凹部5bは、馴染層2bに対する切削、または、穴あけ加工によって形成することができる。 The wear identification recess 5 can be formed by cutting or drilling the base material 1 before forming the wear resistant layer 2a and the familiar layer 2b. It is preferable that the wear identification recess 5 has a certain depth from the outer peripheral surface of the base material 1. The first wear identification recess 5a can be formed by cutting or drilling the wear resistant layer 2a before forming the familiar layer 2b. The second wear identification recess 5b can be formed by cutting or drilling the familiar layer 2b.
 摩耗識別凹部5には、母材1とは別部材からなる摩耗識別材を嵌入してもよい。第1の摩耗識別凹部5aには、耐摩耗層2aとは別部材からなる摩耗識別材を嵌入してもよい。第2の摩耗識別凹部5bには、馴染層2bとは別部材からなる摩耗識別材を嵌入してもよい。 A wear identification material made of a member different from the base material 1 may be fitted into the wear identification recess 5. A wear identification material made of a member different from the wear resistant layer 2a may be fitted into the first wear identification recess 5a. A wear identification material made of a member different from the familiar layer 2b may be fitted into the second wear identification recess 5b.
 耐摩耗層2a及び/又は馴染層2bには、摩耗識別材を埋設してもよい。つまり、摩耗識別材の頂部は、耐摩耗層2a及び/又は馴染層2bによって覆われていてもよい。また、摩耗識別材の底部は、内層の外周面に達していなくともよい。頂部が外方又は外層に臨んでいる状態も、頂部が耐摩耗層2a及び/又は馴染層2b内にあって耐摩耗層2a及び/又は馴染層2bによって覆われている状態も、底部が内層の外周面に接している状態も、底部が内層の外周面から離れている状態も、埋設である。耐摩耗層2a及び/又は馴染層2bによって摩耗識別材の頂部を覆うには、摩耗識別材を設けた後に耐摩耗層2a及び/又は馴染層2bを形成する。 A wear identification material may be embedded in the wear resistant layer 2a and / or the familiar layer 2b. That is, the top of the wear identification material may be covered with the wear resistant layer 2a and / or the familiar layer 2b. Further, the bottom portion of the wear identification material does not have to reach the outer peripheral surface of the inner layer. The bottom is the inner layer, whether the top faces the outer or outer layer, or the top is inside the wear-resistant layer 2a and / or the familiar layer 2b and is covered by the wear-resistant layer 2a and / or the familiar layer 2b. Both the state of being in contact with the outer peripheral surface of the inner layer and the state of the bottom being separated from the outer peripheral surface of the inner layer are buried. In order to cover the top of the wear identification material with the wear resistant layer 2a and / or the familiar layer 2b, the wear resistant layer 2a and / or the familiar layer 2b is formed after the wear identification material is provided.
 また、摩耗識別凹部5、第1の摩耗識別凹部5a及び/又は第2の摩耗識別凹部5bは、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 Further, the wear identification recess 5, the first wear identification recess 5a and / or the second wear identification recess 5b have characters and figures viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state. It is preferable that the shape is represented.
 このピストンリングにおいては、摺動面3が摩耗して馴染層2bが厚さの半分以上摩耗すると、図7A(b)に示すように、第2の摩耗識別凹部5b又は摩耗識別材が消える。さらに、馴染層2bが全て摩滅すると、図7A(c)に示すように、耐摩耗層2aに形成された第1の摩耗識別凹部5a又は摩耗識別材が現れる。このとき、馴染層2bと耐摩耗層2aとの色の違いによっても、馴染層2bが摩滅したことが識別される。そして、耐摩耗層2aが厚さの半分以上摩耗すると、図7A(d)に示すように、第1の摩耗識別凹部5a又は摩耗識別材が消える。さらに、耐摩耗層2aが全て摩滅すると、図7B(e)に示すように、摩耗識別凹部5を有する母材1が現れる。このとき、交換タイミングとしてピストンリングを交換できる。 In this piston ring, when the sliding surface 3 is worn and the familiar layer 2b is worn by more than half the thickness, the second wear identification recess 5b or the wear identification material disappears as shown in FIG. 7A (b). Further, when the familiar layer 2b is completely worn away, as shown in FIG. 7A (c), the first wear identification recess 5a or the wear identification material formed in the wear resistant layer 2a appears. At this time, it is also identified that the familiar layer 2b is worn out by the difference in color between the familiar layer 2b and the wear-resistant layer 2a. When the wear-resistant layer 2a wears more than half of its thickness, the first wear identification recess 5a or the wear identification material disappears as shown in FIG. 7A (d). Further, when the wear-resistant layer 2a is completely worn away, as shown in FIG. 7B (e), the base material 1 having the wear identification recess 5 appears. At this time, the piston ring can be replaced as the replacement timing.
 また、摩耗識別凹部5の深さを母材1の外周面から一定量の深さとしておくと、図7B(f)に示すように、ピストンリングを交換せずに母材1が一定量摩耗したときに摩耗識別凹部5又は摩耗識別材が消えるので、母材1が一定量摩耗したことを外観から識別することができる。 Further, if the depth of the wear identification recess 5 is set to a certain amount of depth from the outer peripheral surface of the base material 1, as shown in FIG. 7B (f), the base material 1 wears a certain amount without replacing the piston ring. Since the wear identification recess 5 or the wear identification material disappears at that time, it is possible to identify from the appearance that the base material 1 has been worn by a certain amount.
 このように、このピストンリングにおいては、馴染層2bが半分摩耗したことが第2の摩耗識別凹部5b又は摩耗識別材が消えることにより外観から識別することができる。また、馴染層2bが摩滅したことが第1の摩耗識別凹部5a又は摩耗識別材が現れることと馴染層2bと耐摩耗層2aとの色の違いにより外観から識別することができる。さらに、耐摩耗層2aが半分摩耗したことが第1の摩耗識別凹部5a又は摩耗識別材が消えることにより外観から識別することができる。さらに、耐摩耗層2aが摩滅したことが摩耗識別凹部5又は摩耗識別材が現れることにより外観から識別することができる。 As described above, in this piston ring, the fact that the familiar layer 2b is half worn can be identified from the appearance by the disappearance of the second wear identification recess 5b or the wear identification material. Further, the wear of the familiar layer 2b can be identified from the appearance by the appearance of the first wear identification recess 5a or the wear identification material and the difference in color between the familiar layer 2b and the wear resistant layer 2a. Further, it can be identified from the appearance that the wear-resistant layer 2a is half worn by the first wear identification recess 5a or the wear identification material disappearing. Further, the wear of the wear-resistant layer 2a can be identified from the appearance by the appearance of the wear identification recess 5 or the wear identification material.
 さらに、母材1が一定量摩耗したことが摩耗識別凹部5又は摩耗識別材が消えることにより外観から識別することができる。 Further, it can be identified from the appearance that the base material 1 is worn by a certain amount by the wear identification recess 5 or the wear identification material disappearing.
 なお、耐摩耗層2aに摩耗がある状態(図7A(d))と母材1が一定量摩耗した状態(図7B(f))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 The state in which the wear-resistant layer 2a is worn (FIG. 7A (d)) and the state in which the base metal 1 is worn by a certain amount (FIG. 7B (f)) are the states of the outer peripheral corners of the piston ring (R surface). The wear-resistant layer 2a and the base material 1 can be distinguished from each other by the difference in the state).
 また、摩耗識別凹部5、第1の摩耗識別凹部5a及び第2の摩耗識別凹部5bの横断面(摺動面3に平行な断面)形状を、摩耗識別凹部5、5a、5bの深さによって変化させておけば、摩耗識別凹部5、5a、5bの見えている形状によっても、馴染層2b、耐摩耗層2a及び母材1の摩耗状態を識別することができる。 Further, the cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5, the first wear identification recess 5a and the second wear identification recess 5b is determined by the depth of the wear identification recesses 5, 5a and 5b. If it is changed, the wear state of the familiar layer 2b, the wear-resistant layer 2a, and the base material 1 can be identified by the visible shapes of the wear identification recesses 5, 5a, and 5b.
(他の実施形態)
 上記の耐摩耗層及び馴染層(2層)が形成された各ピストンリングは、摩耗識別材4及び摩耗識別凹部5に代えて、母材1の色を赤色、耐摩耗層2aの色を青色、馴染層2bの色を黄色などと着色(色分け)しておけば、馴染層2b及び耐摩耗層2aの摩耗状態を、摺動面3の表面の色によって外観から識別することができる。すなわち、黄色である馴染層2bが摩滅すれば、青色の耐摩耗層2aが摺動面3の表面に現れ、耐摩耗層2aが摩滅すれば、赤色の母材1が摺動面3の表面に現れる。
(Other embodiments)
In each of the piston rings on which the wear-resistant layer and the familiar layer (two layers) are formed, the color of the base material 1 is red and the color of the wear-resistant layer 2a is blue instead of the wear identification material 4 and the wear identification recess 5. If the color of the familiar layer 2b is colored (color-coded) as yellow or the like, the wear state of the familiar layer 2b and the wear-resistant layer 2a can be identified from the appearance by the color of the surface of the sliding surface 3. That is, if the yellow familiar layer 2b is worn out, the blue wear-resistant layer 2a appears on the surface of the sliding surface 3, and if the wear-resistant layer 2a is worn out, the red base material 1 is on the surface of the sliding surface 3. Appears in.
〔耐摩耗層のみ(単層)が形成されたピストンリングの発明〕
 以下、本発明に係るピストンリングにおいて、耐摩耗層のみ(単層)が形成された第5~第8の実施形態を説明する。
[Invention of a piston ring in which only a wear-resistant layer (single layer) is formed]
Hereinafter, in the piston ring according to the present invention, the fifth to eighth embodiments in which only the wear-resistant layer (single layer) is formed will be described.
(第5の実施形態)
 図8は、第5の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩滅した状態、(c)は母材が一定量摩耗した状態を示す。
(Fifth Embodiment)
FIG. 8 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the fifth embodiment, where (a) is a state without wear, (b) is a state in which the wear-resistant layer is worn, and (c). Indicates that the base metal has been worn by a certain amount.
 この実施形態では、図8に示すように、母材1の外周面が耐摩耗性材料の耐摩耗層2aによって覆われ、耐摩耗層2aの表面がシリンダライナへの摺動面3となっている。なお、耐摩耗層2aは、この実施形態では単層であるが、これに限られず、異なる材料からなる複数層が積層されたものであってもよい。 In this embodiment, as shown in FIG. 8, the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner. There is. The wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
 母材1は、特に制限されないが、各種の鋳鉄、鋳鋼、一般構造用炭素鋼、銅合金、焼結合金等からなる。 The base metal 1 is not particularly limited, but is made of various cast iron, cast steel, carbon steel for general structure, copper alloy, sintered alloy and the like.
 耐摩耗層2aは、耐摩耗材料からなり、例えば、Cr32、Al、WC、Cr、ZrO等のセラミック材料及びこれ等にCr、Co、Ni、Mo、Fe、Cu等の金属を加えたサーメット(Cermet)が好ましく用いられる。
 また、耐摩耗層2aは、例えば、溶射、電解質めっき、または電解質めっき、および、電解質めっき層にセラミックス粒子を包含するものによって形成される。
 耐摩耗層2aの厚さは、例えば、0.3~0.6mm程度である。
The wear-resistant layer 2a is made of a wear-resistant material, for example, a ceramic material such as Cr 3 C 2 , Al 2 O 3 , WC, Cr 2 O 3 , ZrO 2 , and Cr, Co, Ni, Mo, Fe. Cermet to which a metal such as Cu or Cu is added is preferably used.
Further, the wear-resistant layer 2a is formed by, for example, thermal spraying, electrolyte plating, or electrolyte plating, and an electrolyte plating layer containing ceramic particles.
The thickness of the wear-resistant layer 2a is, for example, about 0.3 to 0.6 mm.
 この実施形態では、図8(a)に示すように、母材1の外周面には、摩耗識別凹部5が設けられている。摩耗識別凹部5には、摩耗識別材4が嵌入されていることが好ましい。摩耗識別材4は、母材1とは別部材からなる。摩耗識別材4は、母材1と異なる色を有することが好ましい。これにより、摩耗識別材4と母材1との識別が容易となるからである。 In this embodiment, as shown in FIG. 8A, a wear identification recess 5 is provided on the outer peripheral surface of the base material 1. It is preferable that the wear identification material 4 is fitted in the wear identification recess 5. The wear identification material 4 is made of a member different from the base material 1. The wear identification material 4 preferably has a color different from that of the base material 1. This makes it easy to distinguish between the wear identification material 4 and the base material 1.
 ただし、摩耗識別材4は必ずしも設ける必要はない。摩耗識別材4を設けない場合には、母材1の外周面に摩耗識別凹部5が開口した状態となる。 However, the wear identification material 4 does not necessarily have to be provided. When the wear identification material 4 is not provided, the wear identification recess 5 is opened on the outer peripheral surface of the base material 1.
 摩耗識別材4は、母材1内に、母材1の外周面から一定量の深さだけ進入させて設けることが好ましい。摩耗識別材4を、母材1の外周面から一定量の深さだけ母材1内に進入させておくと、母材1が一定量摩耗したときに摩耗識別材4の頂部が消えるので、母材1が一定量摩耗したことを外観から識別することができる。 It is preferable that the wear identification material 4 is provided in the base material 1 by allowing it to penetrate into the base material 1 by a certain amount of depth from the outer peripheral surface of the base material 1. If the wear identification material 4 is allowed to enter the base material 1 by a certain amount of depth from the outer peripheral surface of the base material 1, the top of the wear identification material 4 disappears when the base material 1 is worn by a certain amount. It can be identified from the appearance that the base material 1 has been worn by a certain amount.
 この実施形態では、摩耗識別材4の頂部は、母材1の外周面と面一になっている。ただし、摺動面3においては、後述する第6の実施形態のように、摩耗識別材4の頂部が外方に臨んで摺動面3と面一となっていてもよい。摩耗識別材4の頂部が外方に臨んでいる場合には、摩耗識別材4の頂部は、摺動面3の一部をなす。また、摩耗識別材4の頂部は、耐摩耗層2aによって覆われていてもよい。 In this embodiment, the top of the wear identification material 4 is flush with the outer peripheral surface of the base material 1. However, on the sliding surface 3, as in the sixth embodiment described later, the top of the wear identification material 4 may face outward and be flush with the sliding surface 3. When the top of the wear identification material 4 faces outward, the top of the wear identification material 4 forms a part of the sliding surface 3. Further, the top of the wear identification material 4 may be covered with the wear resistant layer 2a.
 摩耗識別材4は、耐摩耗層2aをなす材料及び母材1をなす材料と耐摩耗性が同じか、又は、耐摩耗性が低い材料からなることが好ましい。耐摩耗層2a及び母材1よりも摩耗識別材4の耐摩耗性が高いと、耐摩耗層2a及び母材1が摩耗したときに摩耗識別材4のみが残って、摺動面3から突出してしまう虞があるからである。 The wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a and the base material 1, only the wear identification material 4 remains when the wear resistance layer 2a and the base material 1 are worn, and protrudes from the sliding surface 3. This is because there is a risk that it will end up.
 摩耗識別凹部5及び摩耗識別材4は、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 The wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
 このピストンリングにおいては、摺動面3が摩耗して耐摩耗層2aが摩滅すると、図8(b)に示すように、母材1の外周面が現れ、摩耗識別凹部5及び/又は摩耗識別材4が現れるので、耐摩耗層2aが摩滅したことは、外観から識別することができる。このとき、交換タイミングとしてピストンリングを交換できる。 In this piston ring, when the sliding surface 3 is worn and the wear-resistant layer 2a is worn away, the outer peripheral surface of the base material 1 appears as shown in FIG. 8 (b), and the wear identification recess 5 and / or the wear identification is performed. Since the material 4 appears, it can be identified from the appearance that the wear-resistant layer 2a is worn out. At this time, the piston ring can be replaced as the replacement timing.
 摩耗識別凹部5及び摩耗識別材4の横断面(摺動面3に平行な断面)形状は、摩耗識別凹部5及び摩耗識別材4の深さ(初期の摺動面3からの深さ)によって変化させておくことも好ましい。これにより、耐摩耗層2a又は母材1が摩耗すると、図8(b)に示すように、摩耗識別凹部5の開口端及び摩耗識別材4の頂部の形状によって、外観から母材1の摩耗状態を識別することができる。 The cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is also preferable to change it. As a result, when the wear-resistant layer 2a or the base material 1 wears, as shown in FIG. 8B, the base material 1 wears from the appearance due to the shape of the open end of the wear identification recess 5 and the top of the wear identification material 4. The state can be identified.
 なお、ピストンリングは、耐摩耗層2aが摩滅したときに交換されるべきであるが、摩耗識別材4は、必要なシール性能が維持される母材1の摩耗量の限界(例えば、1.5~2mm程度)をさらに判別できるようにすることも好ましい。すなわち、摩耗識別材4は、母材1内に、一定量の深さだけ進入させて設けることも好ましい。 The piston ring should be replaced when the wear-resistant layer 2a is worn, but the wear identification material 4 has a limit of the amount of wear of the base material 1 that maintains the required sealing performance (for example, 1. It is also preferable to be able to further discriminate (about 5 to 2 mm). That is, it is also preferable that the wear identification material 4 is provided so as to penetrate into the base material 1 by a certain amount of depth.
 また、摩耗識別凹部5の深さを母材1の外周面から一定量の深さとしておくと、図8(c)に示すように、ピストンリングを交換せずに母材1が一定量摩耗したときに摩耗識別凹部5及び/又は摩耗識別材4が消える。このとき、母材1が一定量摩耗したことが、摩耗識別凹部5及び/又は摩耗識別材4が消えることによって、外観から識別することができる。 Further, if the depth of the wear identification recess 5 is set to a certain amount from the outer peripheral surface of the base material 1, as shown in FIG. 8C, the base material 1 wears a certain amount without replacing the piston ring. When this is done, the wear identification recess 5 and / or the wear identification material 4 disappears. At this time, the wear of the base material 1 by a certain amount can be identified from the appearance by the wear identification recess 5 and / or the wear identification material 4 disappearing.
 なお、摩耗のない状態(図8(a))と母材1が一定量摩耗した状態(図8(c))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 The state where there is no wear (FIG. 8 (a)) and the state where the base metal 1 is worn by a certain amount (FIG. 8 (c)) are different depending on the state of the outer peripheral corner portion of the piston ring (the state of the R surface). It is also possible to distinguish between the wear-resistant layer 2a and the base material 1.
 このように、このピストンリングは、母材1の摩耗状況を外観から識別することができる。したがって、このピストンリングでは、注油率の調整・ピストンリング交換タイミングの判断が容易になり、適切なタイミングでの調整・交換を実施でき、安全運航に寄与できる。このピストンリングでは、技師・船員の摩耗状況を計測する手間を減らすことができ、ピストンリングの点検時間の削減も期待できる。また、ピストンリングの外観の常時監視(シリンダコンディションモニター)の一環として、CBM(Condition Based Maintenance(予知保全))が可能となる。 In this way, this piston ring can identify the wear status of the base material 1 from the appearance. Therefore, with this piston ring, it becomes easy to adjust the lubrication rate and determine the piston ring replacement timing, and the adjustment / replacement can be performed at an appropriate timing, which can contribute to safe operation. With this piston ring, it is possible to reduce the time and effort required to measure the wear status of engineers and sailors, and it is expected that the inspection time for the piston ring will be reduced. In addition, CBM (Condition Based Maintenance) is possible as part of the constant monitoring of the appearance of the piston ring (cylinder condition monitor).
 図9は、第5の実施形態の作製工程の一例であり、摩耗識別凹部及び耐摩耗層の作製工程(溝加工)(a)~(e)を示す要部拡大斜視図及び縦断面図である。
 摩耗識別凹部5は、図9に示すように、溝加工によって形成してもよい。
FIG. 9 is an example of the manufacturing process of the fifth embodiment, and is an enlarged perspective view and a vertical sectional view of a main part showing the manufacturing steps (groove processing) (a) to (e) of the wear identification recess and the wear resistant layer. be.
As shown in FIG. 9, the wear identification recess 5 may be formed by grooving.
 まず、図9(a)(b)に示すように、母材1に対して、フライス101を用いて、溝である摩耗識別凹部5を形成する。
 次に、図9(c)に示すように、摩耗識別凹部5を、摩耗識別材4となる溶接材料6によって埋める。溶接材料6は、耐摩耗層2aとも母材1とも異なる色を有することが好ましい。
 そして、図9(d)に示すように、摩耗識別凹部5を埋めた溶接材料6を研磨し、母材1の外周面と面一にする。
 この母材1の外周面には、図9(e)に示すように、耐摩耗層2aを形成する。
First, as shown in FIGS. 9A and 9B, a wear identification recess 5 which is a groove is formed on the base material 1 by using a milling cutter 101.
Next, as shown in FIG. 9C, the wear identification recess 5 is filled with the welding material 6 serving as the wear identification material 4. The welding material 6 preferably has a color different from that of the wear-resistant layer 2a and the base material 1.
Then, as shown in FIG. 9D, the welding material 6 in which the wear identification recess 5 is filled is polished so as to be flush with the outer peripheral surface of the base material 1.
As shown in FIG. 9 (e), a wear-resistant layer 2a is formed on the outer peripheral surface of the base metal 1.
 このピストンリングにおいては、耐摩耗層2aが摩滅すると、溶接材料6及び摩耗識別凹部5が現れる。摩耗識別凹部5を埋めた溶接材料6は、耐摩耗層2aとも母材1とも異なる色なので、耐摩耗層2aが摩滅したことが外観から識別できる。 In this piston ring, when the wear-resistant layer 2a is worn away, the welding material 6 and the wear identification recess 5 appear. Since the welding material 6 in which the wear identification recess 5 is filled has a color different from that of the wear resistant layer 2a and the base material 1, it can be discriminated from the appearance that the wear resistant layer 2a is worn.
(第6の実施形態)
 図10は、第6の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩滅した状態、(c)は母材が一定量摩耗した状態を示す。
 母材1の材料及び全体形状、耐摩耗層2aの材料及び製法は、第5の実施形態の記載を援用し、ここでは省略する。
(Sixth Embodiment)
10 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the sixth embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates that the base metal has been worn by a certain amount.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
 この実施形態では、図10に示すように、母材1の外周面が耐摩耗性材料の耐摩耗層2aによって覆われ、耐摩耗層2aの表面がシリンダライナへの摺動面3となっている。耐摩耗層2aは、この実施形態では単層であるが、これに限られず、異なる材料からなる複数層が積層されたものであってもよい。 In this embodiment, as shown in FIG. 10, the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner. There is. The wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
 この実施形態でも、図10(a)に示すように、母材1の外周面には、摩耗識別凹部5が、母材1の外周面から一定量の深さまでに亘って設けられている。また、摩耗識別凹部5には、母材1とは別部材からなる第1の摩耗識別材4aが嵌入されている。 Also in this embodiment, as shown in FIG. 10A, a wear identification recess 5 is provided on the outer peripheral surface of the base material 1 from the outer peripheral surface of the base material 1 to a certain depth. Further, a first wear identification material 4a made of a member different from the base material 1 is fitted in the wear identification recess 5.
 ただし、第1の摩耗識別材4aは必ずしも設ける必要はない。第1の摩耗識別材4aを設けない場合には、耐摩耗層2aの表面に摩耗識別凹部5が開口した状態となる。 However, it is not always necessary to provide the first wear identification material 4a. When the first wear identification material 4a is not provided, the wear identification recess 5 is opened on the surface of the wear resistant layer 2a.
 この実施形態では、耐摩耗層2aとは別部材からなる第2の摩耗識別材4bが耐摩耗層2aに埋設されている。第2の摩耗識別材4bは、この実施形態では、第1の摩耗識別材4aと一体の部材とされて摩耗識別材4を構成している。すなわち、摩耗識別材4は、摩耗識別凹部5内から耐摩耗層2a内に亘って延在されている。 In this embodiment, a second wear identification material 4b made of a member different from the wear resistant layer 2a is embedded in the wear resistant layer 2a. In this embodiment, the second wear identification material 4b is integrated with the first wear identification material 4a to form the wear identification material 4. That is, the wear identification material 4 extends from the inside of the wear identification recess 5 to the inside of the wear resistant layer 2a.
 摩耗識別材4の頂部は、外方に臨んで摺動面3と面一となっており、摩耗識別材4の頂部は、摺動面3の一部をなしている。なお、摩耗識別材4は、耐摩耗層2a内にあって耐摩耗層2aによって覆われていてもよい。ここで、本実施形態における埋設には、頂部が外方に臨んで摺動面3と面一となっている状態も、頂部が耐摩耗層2a内にあって耐摩耗層2aによって覆われている状態を含む。耐摩耗層2aによって摩耗識別材4の頂部を覆うには、摩耗識別材4を設けた後に耐摩耗層2aを形成する。 The top of the wear identification material 4 faces outward and is flush with the sliding surface 3, and the top of the wear identification material 4 forms a part of the sliding surface 3. The wear identification material 4 may be inside the wear resistant layer 2a and covered with the wear resistant layer 2a. Here, in the burial in the present embodiment, even in a state where the top faces outward and is flush with the sliding surface 3, the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a. Including the state of being. In order to cover the top of the wear identification material 4 with the wear resistance layer 2a, the wear resistance layer 2a is formed after the wear identification material 4 is provided.
 摩耗識別材4は、耐摩耗層2aをなす材料及び母材1をなす材料と耐摩耗性が同じか、又は、耐摩耗性が低い材料からなることが好ましい。耐摩耗層2a及び母材1よりも摩耗識別材4の耐摩耗性が高いと、耐摩耗層2a及び母材1が摩耗したときに摩耗識別材4のみが残って、摺動面3から突出してしまう虞があるからである。 The wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a and the base material 1, only the wear identification material 4 remains when the wear resistance layer 2a and the base material 1 are worn, and protrudes from the sliding surface 3. This is because there is a risk that it will end up.
 摩耗識別凹部5及び摩耗識別材4は、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 The wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
 摩耗識別凹部5及び摩耗識別材4の横断面(摺動面3に平行な断面)形状は、摩耗識別凹部5及び摩耗識別材4の深さ(初期の摺動面3からの深さ)によって変化させておくことが好ましい。これにより、耐摩耗層2aが摩滅すると、摩耗識別凹部5の開口端及び/又は摩耗識別材4の頂部の形状によって、耐摩耗層2aが摩滅したことを識別することができる。 The cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is preferable to change it. As a result, when the wear-resistant layer 2a is worn, it can be identified that the wear-resistant layer 2a is worn by the shape of the open end of the wear identification recess 5 and / or the top of the wear identification material 4.
 このピストンリングにおいては、摺動面3が摩耗して耐摩耗層2aが摩滅すると、図10(b)に示すように、母材1の外周面が現れる。このとき、交換タイミングとしてピストンリングを交換できる。 In this piston ring, when the sliding surface 3 is worn and the wear-resistant layer 2a is worn away, the outer peripheral surface of the base material 1 appears as shown in FIG. 10 (b). At this time, the piston ring can be replaced as the replacement timing.
 ピストンリングを交換せずに、母材1が一定量摩耗すると、図10(c)に示すように、摩耗識別凹部5及び/又は摩耗識別材4が消える。このとき、母材1が一定量に達したことが、摩耗識別凹部5及び/又は摩耗識別材4が消えることによって、外観から識別することができる。 When the base material 1 wears a certain amount without replacing the piston ring, the wear identification recess 5 and / or the wear identification material 4 disappears as shown in FIG. 10 (c). At this time, the fact that the base material 1 has reached a certain amount can be identified from the appearance by the disappearance of the wear identification recess 5 and / or the wear identification material 4.
 なお、摩耗識別材4が耐摩耗層2aに覆われている場合において、摩耗のない状態(図10(a))と母材1が一定量摩耗した状態(図10(c))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 When the wear identification material 4 is covered with the wear resistant layer 2a, the state where there is no wear (FIG. 10 (a)) and the state where the base material 1 is worn by a certain amount (FIG. 10 (c)) are referred to as a state where there is no wear (FIG. 10 (a)). The wear-resistant layer 2a and the base metal 1 can be distinguished from each other by the difference in the state of the outer peripheral corner portion (the state of the R surface) of the piston ring.
 この実施形態では、第1の摩耗識別材4a及び第2の摩耗識別材4bは、一体の部材とされて摩耗識別材4を構成しているとしたが、これら第1及び第2の摩耗識別材4a、4bは、別体の部材としてもよく、また、この場合には、外周側から見て互いに異なる位置に設けてもよい。 In this embodiment, the first wear identification material 4a and the second wear identification material 4b are regarded as an integral member to form the wear identification material 4, but these first and second wear identification materials are used. The materials 4a and 4b may be separate members, and in this case, they may be provided at different positions when viewed from the outer peripheral side.
(第7の実施形態)
 図11は、第7の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩耗した状態、(c)は耐摩耗層が摩滅した状態、(d)は母材が一定量摩耗した状態を示す。
 母材1の材料及び全体形状、耐摩耗層2aの材料及び製法は、第5の実施形態の記載を援用し、ここでは省略する。
(7th Embodiment)
11 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the seventh embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates a state in which the wear-resistant layer is worn, and (d) indicates a state in which the base metal is worn by a certain amount.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
 この実施形態では、図11に示すように、母材1の外周面が耐摩耗性材料の耐摩耗層2aによって覆われ、耐摩耗層2aの表面がシリンダライナへの摺動面3となっている。耐摩耗層2aは、この実施形態では単層であるが、これに限られず、異なる材料からなる複数層が積層されたものであってもよい。 In this embodiment, as shown in FIG. 11, the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner. There is. The wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
 この実施形態でも、図11(a)に示すように、母材1の外周面には、第1の摩耗識別凹部5aが、母材1の外周面から母材1の外周面から一定量の深さまでに亘って設けられている。また、第1の摩耗識別凹部5aには、母材1とは別部材からなる第1の摩耗識別材4aが嵌入されている。ただし、第1の摩耗識別材4aは必ずしも設ける必要はない。第1の摩耗識別材4aを設けない場合には、母材1の外周面に第1の摩耗識別凹部5aが開口した状態となる。 Also in this embodiment, as shown in FIG. 11A, a first wear identification recess 5a is provided on the outer peripheral surface of the base material 1 in a constant amount from the outer peripheral surface of the base material 1 to the outer peripheral surface of the base material 1. It is provided to the depth. Further, a first wear identification material 4a made of a member different from the base material 1 is fitted in the first wear identification recess 5a. However, the first wear identification material 4a does not necessarily have to be provided. When the first wear identification material 4a is not provided, the first wear identification recess 5a is opened on the outer peripheral surface of the base material 1.
 この実施形態では、第1の摩耗識別材4aの頂部は、母材1の外周面と面一になっている。ただし、摺動面3においては、前述した第6の実施形態のように、第1の摩耗識別材4aの頂部が外方に臨んで摺動面3と面一となっていてもよい。第1の摩耗識別材4aの頂部が外方に臨んでいる場合には、第1の摩耗識別材4aの頂部は、摺動面3の一部をなす。また、第1の摩耗識別材4aの頂部は、耐摩耗層2a内にあって耐摩耗層2aによって覆われていてもよい。耐摩耗層2aによって第1の摩耗識別材4aの頂部を覆うには、第1の摩耗識別材4aを設けた後に耐摩耗層2aを形成する。 In this embodiment, the top of the first wear identification material 4a is flush with the outer peripheral surface of the base material 1. However, on the sliding surface 3, as in the sixth embodiment described above, the top of the first wear identification material 4a may face outward and be flush with the sliding surface 3. When the top of the first wear identification material 4a faces outward, the top of the first wear identification material 4a forms a part of the sliding surface 3. Further, the top of the first wear identification material 4a may be inside the wear resistant layer 2a and covered with the wear resistant layer 2a. In order to cover the top of the first wear identification material 4a with the wear resistance layer 2a, the wear resistance layer 2a is formed after the first wear identification material 4a is provided.
 耐摩耗層2aには、第2の摩耗識別凹部5bが、耐摩耗層2aの表面から所定の深さに亘って設けられている。第2の摩耗識別凹部5bは、母材1の第1の摩耗識別凹部5aとは異なる位置(ピストンリングの径方向に重ならない位置)に設けられている。第2の摩耗識別凹部5bには、耐摩耗層2aとは別部材からなる第2の摩耗識別材4bが嵌入され、耐摩耗層2aに埋設されている。第2の摩耗識別材4bは、この実施形態では、第1の摩耗識別凹部5a内の第1の摩耗識別材4aとは別体の部材である。ただし、第2の摩耗識別材4bは必ずしも設ける必要はない。第2の摩耗識別材4bを設けない場合には、耐摩耗層2aの表面に第2の摩耗識別凹部5bが開口した状態となる。 The wear-resistant layer 2a is provided with a second wear-identifying recess 5b over a predetermined depth from the surface of the wear-resistant layer 2a. The second wear identification recess 5b is provided at a position different from that of the first wear identification recess 5a of the base material 1 (a position that does not overlap in the radial direction of the piston ring). A second wear identification material 4b made of a member different from the wear resistant layer 2a is fitted into the second wear identification recess 5b and is embedded in the wear resistant layer 2a. In this embodiment, the second wear identification material 4b is a member separate from the first wear identification material 4a in the first wear identification recess 5a. However, the second wear identification material 4b does not necessarily have to be provided. When the second wear identification material 4b is not provided, the second wear identification recess 5b is opened on the surface of the wear resistant layer 2a.
 この実施形態では、第2の摩耗識別材4bの頂部は、外方に臨んで耐摩耗層2aの表面と面一になっている。第2の摩耗識別材4bの頂部は、摺動面3の一部をなしている。ただし、第2の摩耗識別材4bの頂部は、耐摩耗層2aによって覆われていてもよい。ここで、本実施形態における埋設には、第2の摩耗識別材4bの底部が母材1の外周面に接し、頂部が外方に臨んで摺動面3と面一となっている状態、又は、頂部が耐摩耗層2a内にあって耐摩耗層2aによって覆われている状態や、第2の摩耗識別材4bの底部が母材1の外周面から離れ、頂部が外方に臨んで摺動面3と面一となっている状態、又は、頂部が耐摩耗層2a内にあって耐摩耗層2aによって覆われている状態を含む。耐摩耗層2aによって第2の摩耗識別材4bの頂部を覆うには、第2の摩耗識別材4bを設けた後に耐摩耗層2aを形成する。 In this embodiment, the top of the second wear identification material 4b faces outward and is flush with the surface of the wear resistant layer 2a. The top of the second wear identification material 4b forms a part of the sliding surface 3. However, the top of the second wear identification material 4b may be covered with the wear resistant layer 2a. Here, in the burying in the present embodiment, the bottom portion of the second wear identification material 4b is in contact with the outer peripheral surface of the base material 1, and the top portion faces outward and is flush with the sliding surface 3. Alternatively, the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a, or the bottom of the second wear identification material 4b is separated from the outer peripheral surface of the base material 1 and the top faces outward. This includes a state in which the surface is flush with the sliding surface 3 or a state in which the top portion is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a. In order to cover the top of the second wear identification material 4b with the wear resistance layer 2a, the wear resistance layer 2a is formed after the second wear identification material 4b is provided.
 第1及び第2の摩耗識別材4a、4bは、耐摩耗層2aをなす材料及び母材1をなす材料と耐摩耗性が同じか、又は、耐摩耗性が低い材料からなることが好ましい。耐摩耗層2a及び母材1よりも第1及び第2の摩耗識別材4a、4bの耐摩耗性が高いと、耐摩耗層2a及び母材1が摩耗したときに第1及び第2の摩耗識別材4a、4bのみが残って、摺動面3から突出してしまう虞があるからである。 The first and second wear identification materials 4a and 4b are preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a and the material forming the base material 1, or having a low wear resistance. If the wear resistance of the first and second wear identification materials 4a and 4b is higher than that of the wear resistant layer 2a and the base material 1, the first and second wears when the wear resistant layer 2a and the base material 1 are worn. This is because only the identification materials 4a and 4b may remain and protrude from the sliding surface 3.
 第1及び第2の摩耗識別凹部5a、5b、第1及び第2の摩耗識別材4a、4bは、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 The first and second wear identification recesses 5a and 5b, and the first and second wear identification materials 4a and 4b have characters and figures viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state. It is preferable that the shape represents.
 第1及び第2の摩耗識別凹部5a、5b、第1及び第2の摩耗識別材4a、4bの横断面(摺動面3に平行な断面)形状は、第1及び第2の摩耗識別凹部5a、5b、第1及び第2の摩耗識別材4a、4bの深さ(初期の摺動面3からの深さ)によって変化させておくことも好ましい。これにより、耐摩耗層2a及び母材1が摩耗すると、第1及び第2の摩耗識別凹部5a、5bの開口部及び第1及び第2の摩耗識別材4a、4bの頂部の形状によって、外観から耐摩耗層2a及び母材1の摩耗状態を識別することができる。 The cross-sectional (cross-section parallel to the sliding surface 3) shape of the first and second wear identification recesses 5a and 5b and the first and second wear identification materials 4a and 4b is the first and second wear identification recesses. It is also preferable to change the depth according to the depths of the 5a and 5b, the first and second wear identification materials 4a and 4b (the depth from the initial sliding surface 3). As a result, when the wear-resistant layer 2a and the base material 1 are worn, the appearance is changed by the shapes of the openings of the first and second wear identification recesses 5a and 5b and the tops of the first and second wear identification materials 4a and 4b. It is possible to identify the wear state of the wear-resistant layer 2a and the base material 1 from the above.
 このピストンリングにおいては、摺動面3が摩耗して耐摩耗層2aが薄くなると、図11(b)に示すように、第2の摩耗識別凹部5b及び第2の摩耗識別材4bが消える。このとき、耐摩耗層2aが摩耗したことが、第2の摩耗識別凹部5b及び/又は第2の摩耗識別材4bが消えることによって、外観から識別することができる。 In this piston ring, when the sliding surface 3 is worn and the wear-resistant layer 2a becomes thin, the second wear identification recess 5b and the second wear identification material 4b disappear as shown in FIG. 11B. At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the disappearance of the second wear identification recess 5b and / or the second wear identification material 4b.
 さらに摺動面3が摩耗して耐摩耗層2aが摩滅すると、図11(c)に示すように、母材1の外周面が現れ、第1の摩耗識別凹部5a及び/又は第1の摩耗識別材4aが現れる。このとき、交換タイミングとしてピストンリングを交換できる。 Further, when the sliding surface 3 is worn and the wear-resistant layer 2a is worn away, the outer peripheral surface of the base material 1 appears as shown in FIG. 11 (c), and the first wear identification recess 5a and / or the first wear The identification material 4a appears. At this time, the piston ring can be replaced as the replacement timing.
 ピストンリングを交換せずに、母材1が一定量摩耗すると、図11(d)に示すように、第1の摩耗識別凹部5a及び/又は第1の摩耗識別材4aが消える。このとき、母材1が一定量に達したことが、第1の摩耗識別凹部5a及び/又は第1の摩耗識別材4aが消えることによって、外観から識別することができる。 When the base material 1 wears a certain amount without replacing the piston ring, the first wear identification recess 5a and / or the first wear identification material 4a disappears as shown in FIG. 11D. At this time, the fact that the base material 1 has reached a certain amount can be identified from the appearance by the disappearance of the first wear identification recess 5a and / or the first wear identification material 4a.
 なお、耐摩耗層2aが摩耗した状態(図11(b))と母材1が一定量摩耗した状態(図11(d))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 The state in which the wear-resistant layer 2a is worn (FIG. 11 (b)) and the state in which the base metal 1 is worn by a certain amount (FIG. 11 (d)) are the states of the outer peripheral corners of the piston ring (the state of the R surface). ), It is also possible to distinguish between the wear-resistant layer 2a and the base material 1.
(第8の実施形態)
 図12は、第8の実施形態における図1のA-A線に沿う断面の拡大図であり、(a)は摩耗のない状態、(b)は耐摩耗層が摩耗した状態、(c)は耐摩耗層が摩滅した状態を示す。
 母材1の材料及び全体形状、耐摩耗層2aの材料及び製法は、第5の実施形態の記載を援用し、ここでは省略する。
(8th Embodiment)
12 is an enlarged view of a cross section taken along the line AA of FIG. 1 in the eighth embodiment, where (a) is a state without wear, (b) is a state where the wear-resistant layer is worn, and (c). Indicates that the wear-resistant layer is worn out.
The material and overall shape of the base material 1, the material and the manufacturing method of the wear-resistant layer 2a refer to the description of the fifth embodiment, and are omitted here.
 この実施形態では、図12に示すように、母材1の外周面が耐摩耗性材料の耐摩耗層2aによって覆われ、耐摩耗層2aの表面がシリンダライナへの摺動面3となっている。耐摩耗層2aは、この実施形態では単層であるが、これに限られず、異なる材料からなる複数層が積層されたものであってもよい。 In this embodiment, as shown in FIG. 12, the outer peripheral surface of the base material 1 is covered with the wear-resistant layer 2a of the wear-resistant material, and the surface of the wear-resistant layer 2a becomes the sliding surface 3 to the cylinder liner. There is. The wear-resistant layer 2a is a single layer in this embodiment, but is not limited to this, and a plurality of layers made of different materials may be laminated.
 この実施形態では、図12(a)に示すように、耐摩耗層2aには、摩耗識別凹部5が、耐摩耗層2aの表面から母材1の外周面に亘って設けられている。摩耗識別凹部5には、耐摩耗層2aとは別部材からなる摩耗識別材4が嵌入され、耐摩耗層2aに埋設されている。ただし、摩耗識別材4は必ずしも設ける必要はない。摩耗識別材4を設けない場合には、耐摩耗層2aの表面に摩耗識別凹部5が開口した状態となる。 In this embodiment, as shown in FIG. 12A, the wear-resistant layer 2a is provided with a wear-identifying recess 5 extending from the surface of the wear-resistant layer 2a to the outer peripheral surface of the base material 1. A wear identification material 4 made of a member different from the wear-resistant layer 2a is fitted into the wear-identifying recess 5, and is embedded in the wear-resistant layer 2a. However, the wear identification material 4 does not necessarily have to be provided. When the wear identification material 4 is not provided, the wear identification recess 5 is opened on the surface of the wear resistant layer 2a.
 この実施形態では、摩耗識別材4の頂部は、外方に臨んで耐摩耗層2aの表面と面一になっている。摩耗識別材4の頂部は、摺動面3の一部をなしている。ただし、摩耗識別材4の頂部は、耐摩耗層2aによって覆われていてもよい。また、摩耗識別凹部5及び摩耗識別材4の底部は、母材1の外周面に達していなくともよい。頂部が外方に臨んで摺動面3と面一となっている状態も、頂部が耐摩耗層2a内にあって耐摩耗層2aによって覆われている状態も、底部が母材1の外周面に接している状態も、底部が母材1の外周面から離れている状態も、埋設である。耐摩耗層2aによって摩耗識別材4の頂部を覆うには、摩耗識別材4を設けた後に耐摩耗層2aを形成する。 In this embodiment, the top of the wear identification material 4 faces outward and is flush with the surface of the wear resistant layer 2a. The top of the wear identification material 4 forms a part of the sliding surface 3. However, the top of the wear identification material 4 may be covered with the wear resistant layer 2a. Further, the bottoms of the wear identification recess 5 and the wear identification material 4 do not have to reach the outer peripheral surface of the base material 1. The bottom is the outer periphery of the base material 1 regardless of whether the top faces the outside and is flush with the sliding surface 3 or the top is inside the wear-resistant layer 2a and is covered by the wear-resistant layer 2a. Both the state of being in contact with the surface and the state of the bottom being separated from the outer peripheral surface of the base material 1 are buried. In order to cover the top of the wear identification material 4 with the wear resistance layer 2a, the wear resistance layer 2a is formed after the wear identification material 4 is provided.
 摩耗識別材4は、耐摩耗層2aをなす材料と耐摩耗性が同じか、又は、耐摩耗性が低い材料からなることが好ましい。耐摩耗層2aよりも摩耗識別材4の耐摩耗性が高いと、耐摩耗層2aが摩耗したときに摩耗識別材4のみが残って、摺動面3から突出してしまう虞があるからである。 The wear identification material 4 is preferably made of a material having the same wear resistance as the material forming the wear resistant layer 2a or having a low wear resistance. This is because if the wear resistance of the wear identification material 4 is higher than that of the wear resistance layer 2a, only the wear identification material 4 may remain and protrude from the sliding surface 3 when the wear resistance layer 2a is worn. ..
 摩耗識別凹部5及び摩耗識別材4は、摩耗状態の識別を容易とするため、摺動面3の外周側から見て文字や図形を表す形状となっていることが好ましい。 The wear identification recess 5 and the wear identification material 4 are preferably shaped to represent characters or figures when viewed from the outer peripheral side of the sliding surface 3 in order to facilitate identification of the wear state.
 摩耗識別凹部5及び摩耗識別材4の横断面(摺動面3に平行な断面)形状は、摩耗識別凹部5及び摩耗識別材4の深さ(初期の摺動面3からの深さ)によって変化させておくことも好ましい。これにより、耐摩耗層2aが摩耗すると、摩耗識別凹部5の開口端及び/又は摩耗識別材4の頂部の形状によって、外観から耐摩耗層2aの摩耗状態を識別することができる。 The cross-sectional shape (cross section parallel to the sliding surface 3) of the wear identification recess 5 and the wear identification material 4 depends on the depth of the wear identification recess 5 and the wear identification material 4 (depth from the initial sliding surface 3). It is also preferable to change it. As a result, when the wear-resistant layer 2a is worn, the wear state of the wear-resistant layer 2a can be identified from the appearance by the shape of the open end of the wear identification recess 5 and / or the top of the wear identification material 4.
 このピストンリングにおいては、摺動面3が摩耗して耐摩耗層2aが薄くなると、図12(b)に示すように、摩耗識別凹部5及び摩耗識別材4の横断面形状が深さによって変化していれば、摩耗識別凹部5の開口部及び/又は摩耗識別材4の頂部の形状が変化する。このとき、耐摩耗層2aが摩耗したことが、摩耗識別凹部5の開口部及び/又は摩耗識別材4の頂部の形状の変化によって、外観から識別することができる。 In this piston ring, when the sliding surface 3 is worn and the wear-resistant layer 2a becomes thin, the cross-sectional shapes of the wear identification recess 5 and the wear identification material 4 change depending on the depth, as shown in FIG. 12 (b). If so, the shape of the opening of the wear identification recess 5 and / or the top of the wear identification material 4 changes. At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the change in the shape of the opening of the wear identification recess 5 and / or the top of the wear identification material 4.
 さらに摺動面3が摩耗して耐摩耗層2aが摩滅すると、図12(c)に示すように、摩耗識別凹部5及び/又は摩耗識別材4が消え、母材1の外周面が現れる。このとき、耐摩耗層2aが摩滅したことが、摩耗識別凹部5及び/又は摩耗識別材4が消えることによって、外観から識別することができる。このとき、交換タイミングとしてピストンリングを交換できる。 Further, when the sliding surface 3 is worn and the wear-resistant layer 2a is worn away, as shown in FIG. 12 (c), the wear identification recess 5 and / or the wear identification material 4 disappears, and the outer peripheral surface of the base material 1 appears. At this time, the wear of the wear-resistant layer 2a can be identified from the appearance by the disappearance of the wear identification recess 5 and / or the wear identification material 4. At this time, the piston ring can be replaced as the replacement timing.
 なお、摩耗識別材4が耐摩耗層2aに覆われている場合において、摩耗のない状態(図12(a))と耐摩耗層2aが摩滅した状態(図12(c))とは、ピストンリングの外周コーナー部の状態(R面の状態)の違いにより、耐摩耗層2aと母材1とを区別することもできる。 When the wear identification material 4 is covered with the wear-resistant layer 2a, the state without wear (FIG. 12 (a)) and the state where the wear-resistant layer 2a is worn (FIG. 12 (c)) are the pistons. The wear-resistant layer 2a and the base metal 1 can be distinguished from each other by the difference in the state of the outer peripheral corner portion of the ring (the state of the R surface).
(他の実施形態)
 上記の耐摩耗層のみ(単層)が形成された各ピストンリングは、摩耗識別材4及び摩耗識別凹部5に代えて、母材1の色を赤色、耐摩耗層2aの色を青色や黄色などと着色(色分け)しておけば、耐摩耗層2aの摩耗状態を、摺動面3の表面の色によって外観から識別することができる。すなわち、青色や黄色である耐摩耗層2aが摩滅すれば、赤色の母材1が摺動面3の表面に現れる。
(Other embodiments)
In each piston ring in which only the wear-resistant layer (single layer) is formed, the color of the base material 1 is red and the color of the wear-resistant layer 2a is blue or yellow instead of the wear identification material 4 and the wear identification recess 5. By coloring (color-coding) such as, the wear state of the wear-resistant layer 2a can be identified from the appearance by the color of the surface of the sliding surface 3. That is, when the blue or yellow wear-resistant layer 2a is worn away, the red base material 1 appears on the surface of the sliding surface 3.
〔内燃機関における使用態様〕
 上述したピストンリングは、内燃機関においては、機関を停止してピストンを下方に移動させ、ピストンリングの摺動面3が外方から見える状態としたときに、外方から見える位置(見易い位置)に摩耗識別凹部5及び/又は摩耗識別材4が設けられていることが好ましい。
 例えば、外方から見える位置(見易い位置)が摺動面3上に一箇所しかない場合には、この箇所に摩耗識別凹部5及び/又は摩耗識別材4を設けることができる。
 または、摩耗識別凹部5及び/又は摩耗識別材4を等角度間隔で摺動面3の複数箇所に設けることにより、摩耗識別凹部5及び/又は摩耗識別材4を外方から見える位置(見易い位置)にすることができる。
 または、摩耗識別凹部5及び/又は摩耗識別材4を、例えば5°、40°、5°、40°・・・のように不等間隔で摺動面3の複数箇所に設けることにより、一番手前に来た摩耗識別凹部5及び/又は摩耗識別材4がリブ等で隠れたとしても、すぐ近くに別の摩耗識別凹部5及び/又は摩耗識別材4があることで識別をし易くすることができる。
 なお、摩耗識別凹部5及び/又は摩耗識別材4は、摺動面3の全周に亘って設けてもよい。
[Usage mode in internal combustion engine]
In an internal combustion engine, the piston ring described above is a position that can be seen from the outside (a position that is easy to see) when the engine is stopped and the piston is moved downward so that the sliding surface 3 of the piston ring can be seen from the outside. Is provided with a wear identification recess 5 and / or a wear identification material 4.
For example, if there is only one position on the sliding surface 3 that can be seen from the outside (a position that is easy to see), a wear identification recess 5 and / or a wear identification material 4 can be provided at this location.
Alternatively, by providing the wear identification recess 5 and / or the wear identification material 4 at a plurality of locations on the sliding surface 3 at equal angle intervals, the wear identification recess 5 and / or the wear identification material 4 can be seen from the outside (a position that is easy to see). ) Can be.
Alternatively, by providing the wear identification recess 5 and / or the wear identification material 4 at a plurality of locations on the sliding surface 3 at unequal intervals such as, for example, 5 °, 40 °, 5 °, 40 °, etc., one Even if the wear identification recess 5 and / or the wear identification material 4 that came to the front is hidden by a rib or the like, another wear identification recess 5 and / or the wear identification material 4 is present in the immediate vicinity to facilitate identification. be able to.
The wear identification recess 5 and / or the wear identification material 4 may be provided over the entire circumference of the sliding surface 3.
 ピストンリングの摩耗状態の識別は、十分な明るさのない船舶の機関室において、ピストンリングについての十分な知識を有さない船舶の乗務員によって行われるので、従来、容易ではなかった。
 本発明に係るピストンリングを用いれば、暗い機関室においてピストンリングについての知識を有さない乗務員によっても、摩耗識別凹部5又は摩耗識別材4により、外観からピストンリングの摩耗状態を容易に識別することができ、注油率の調整・ピストンリング交換タイミングの判断が容易になり、適切なタイミングでの調整・交換を実施でき、安全運航に寄与できる。
The identification of the worn state of the piston ring has not been easy in the past because it is performed by the crew of the ship who does not have sufficient knowledge about the piston ring in the engine room of the ship which is not sufficiently bright.
By using the piston ring according to the present invention, even a crew member who does not have knowledge about the piston ring in a dark engine room can easily identify the wear state of the piston ring from the appearance by the wear identification recess 5 or the wear identification material 4. This makes it easier to adjust the lubrication rate and determine the piston ring replacement timing, and it is possible to carry out adjustment and replacement at an appropriate timing, which contributes to safe operation.
 上述の各実施形態中に示した大きさや重量等に関する数値及び材料名は、例示であって、何ら本発明を限定するものではない。本発明は、これら数値及び材料名には限定されないものとして解釈される。
 また、本発明の技術思想の範囲において、上記各実施形態を適宜組み合わせることも可能である。
The numerical values and material names relating to the size, weight, etc. shown in each of the above-described embodiments are examples and do not limit the present invention in any way. The present invention is construed as not limited to these numerical values and material names.
Further, within the scope of the technical idea of the present invention, each of the above embodiments can be appropriately combined.
  1 母材
  2 外周層
  2a 耐摩耗層
  2b 馴染層
  3 摺動面
  4 摩耗識別材
  4a 第1の摩耗識別材
  4b 第2の摩耗識別材
  5 摩耗識別凹部
  5a 第1の摩耗識別凹部
  5b 第2の摩耗識別凹部
  6 溶接材料
  101 フライス
1 Base material 2 Outer peripheral layer 2a Abrasion resistant layer 2b Familiar layer 3 Sliding surface 4 Abrasion identification material 4a First wear identification material 4b Second wear identification material 5 Wear identification recess 5a First wear identification recess 5b Second Wear identification recess 6 Welding material 101 Milling cutter

Claims (21)

  1.  母材の外周上に耐摩耗性材料の耐摩耗層が形成され、前記耐摩耗層の外層に馴染層が積層して面一に形成された摺動面を有し、
     前記母材の外周面には、前記母材とは別部材からなる摩耗識別材が設けられているピストンリング。
    A wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
    A piston ring provided with a wear identification material made of a member different from the base material on the outer peripheral surface of the base material.
  2.  前記摩耗識別材は、頂部が前記摺動面と面一になっている請求項1記載のピストンリング。 The piston ring according to claim 1, wherein the wear identification material has a top flush with the sliding surface.
  3.  前記摩耗識別材は、頂部が前記馴染層によって覆われている請求項1記載のピストンリング。 The piston ring according to claim 1, wherein the wear identification material has a top covered with the familiar layer.
  4.  前記耐摩耗層及び/又は前記馴染層には、前記耐摩耗層及び前記馴染層とは別部材からなる摩耗識別材が埋設されている請求項1~3の何れかに記載のピストンリング。 The piston ring according to any one of claims 1 to 3, wherein a wear identification material made of a member different from the wear resistant layer and the familiar layer is embedded in the wear resistant layer and / or the familiar layer.
  5.  前記摩耗識別材は、前記摺動面の外周側から見て文字又は図形を表す形状となっている請求項1~4の何れかに記載のピストンリング。 The piston ring according to any one of claims 1 to 4, wherein the wear identification material has a shape representing characters or figures when viewed from the outer peripheral side of the sliding surface.
  6.  母材の外周上に耐摩耗性材料の耐摩耗層が形成され、前記耐摩耗層の外層に馴染層が積層して面一に形成された摺動面を有し、
     前記母材の外周面には、摩耗識別凹部が設けられているピストンリング。
    A wear-resistant layer of a wear-resistant material is formed on the outer periphery of the base material, and a familiar layer is laminated on the outer layer of the wear-resistant layer to have a sliding surface formed flush with each other.
    A piston ring provided with a wear identification recess on the outer peripheral surface of the base material.
  7.  前記摩耗識別凹部には、前記母材とは別部材からなる摩耗識別材が嵌入されている請求項6記載のピストンリング。 The piston ring according to claim 6, wherein a wear identification material made of a member different from the base material is fitted in the wear identification recess.
  8.  前記摩耗識別凹部は、前記耐摩耗層及び/又は前記馴染層によって覆われている請求項6又は7記載のピストンリング。 The piston ring according to claim 6 or 7, wherein the wear identification recess is covered with the wear resistant layer and / or the familiar layer.
  9.  前記摩耗識別凹部は、前記摺動面の外周側から見て文字又は図形を表す形状となっている請求項6~8の何れかに記載のピストンリング。 The piston ring according to any one of claims 6 to 8, wherein the wear identification recess has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
  10.  前記耐摩耗層及び/又は前記馴染層には、前記耐摩耗層及び前記馴染層とは別部材からなる摩耗識別材が埋設されている請求項6~9の何れかに記載のピストンリング。 The piston ring according to any one of claims 6 to 9, wherein a wear identification material made of a member different from the wear resistant layer and the familiar layer is embedded in the wear resistant layer and / or the familiar layer.
  11.  リング状の母材からなるピストンリングであって、
     前記母材の外周部には、摩耗識別凹部が設けられ、
     前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっているピストンリング。
    A piston ring made of a ring-shaped base material.
    A wear identification recess is provided on the outer peripheral portion of the base material.
    A piston ring in which the outer peripheral surface of the base material is covered with a wear-resistant layer of a wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
  12.  前記摩耗識別凹部は、前記母材の外周面から一定量の深さまでに亘って設けられている請求項11記載のピストンリング。 The piston ring according to claim 11, wherein the wear identification recess is provided from the outer peripheral surface of the base material to a certain depth.
  13.  前記摩耗識別凹部には、前記母材とは別部材からなる摩耗識別材が嵌入されている請求項11又は12記載のピストンリング。 The piston ring according to claim 11 or 12, wherein a wear identification material made of a member different from the base material is fitted in the wear identification recess.
  14.  前記摩耗識別材の頂部は、前記母材の外周面と面一になっている請求項13記載のピストンリング。 The piston ring according to claim 13, wherein the top of the wear identification material is flush with the outer peripheral surface of the base material.
  15.  前記耐摩耗層には、前記耐摩耗層とは別部材からなる第2の摩耗識別材が埋設されている請求項13記載のピストンリング。 The piston ring according to claim 13, wherein a second wear identification material made of a member different from the wear resistant layer is embedded in the wear resistant layer.
  16.  前記摩耗識別材及び前記第2の摩耗識別材は、一体の部材として形成されている請求項15記載のピストンリング。 The piston ring according to claim 15, wherein the wear identification material and the second wear identification material are formed as an integral member.
  17.  前記摩耗識別材及び前記第2の摩耗識別材は、別体の部材として形成されている請求項15記載のピストンリング。 The piston ring according to claim 15, wherein the wear identification material and the second wear identification material are formed as separate members.
  18.  リング状の母材からなるピストンリングであって、
     前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっており、
     前記耐摩耗層の外周部には、摩耗識別凹部が設けられているピストンリング。
    A piston ring made of a ring-shaped base material.
    The outer peripheral surface of the base material is covered with the wear-resistant layer of the wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
    A piston ring provided with a wear identification recess on the outer peripheral portion of the wear resistant layer.
  19.  前記摩耗識別凹部は、前記摺動面の外周側から見て文字又は図形を表す形状となっている請求項11~18の何れかに記載のピストンリング。 The piston ring according to any one of claims 11 to 18, wherein the wear identification recess has a shape representing a character or a figure when viewed from the outer peripheral side of the sliding surface.
  20.  リング状の母材からなるピストンリングであって、
     前記母材の外周面は、耐摩耗性材料の耐摩耗層によって覆われ、前記耐摩耗層の表面が摺動面となっており、
     前記耐摩耗層には、前記耐摩耗層とは別部材からなる摩耗識別材が埋設されているピストンリング。
    A piston ring made of a ring-shaped base material.
    The outer peripheral surface of the base material is covered with the wear-resistant layer of the wear-resistant material, and the surface of the wear-resistant layer is a sliding surface.
    A piston ring in which a wear identification material made of a member different from the wear-resistant layer is embedded in the wear-resistant layer.
  21.  前記摩耗識別材は、前記摺動面の外周側から見て文字又は図形を表す形状となっている請求項13~17、20の何れかに記載のピストンリング。 The piston ring according to any one of claims 13 to 17, 20 in which the wear identification material has a shape representing characters or figures when viewed from the outer peripheral side of the sliding surface.
PCT/JP2021/044800 2020-12-04 2021-12-06 Piston ring WO2022118988A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61187608A (en) * 1985-02-15 1986-08-21 Koushinraido Hakuyo Suishin Plant Gijutsu Kenkyu Kumiai Piston ring for internal-combustion engine and method for detecting abrasion thereof
JPH02150574A (en) * 1988-11-30 1990-06-08 Riken Corp Piston ring
JPH1151187A (en) * 1997-08-04 1999-02-23 Teikoku Piston Ring Co Ltd Piston ring
JP2001027152A (en) * 1999-07-15 2001-01-30 Riken Corp Piston ring for internal combustion engine and manufacture thereof
JP2016517937A (en) * 2013-04-04 2016-06-20 フェデラル−モーグル ブルシェイド ゲーエムベーハーFederal−Mogul Burscheid Gmbh Piston ring with wear indicator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61187608A (en) * 1985-02-15 1986-08-21 Koushinraido Hakuyo Suishin Plant Gijutsu Kenkyu Kumiai Piston ring for internal-combustion engine and method for detecting abrasion thereof
JPH02150574A (en) * 1988-11-30 1990-06-08 Riken Corp Piston ring
JPH1151187A (en) * 1997-08-04 1999-02-23 Teikoku Piston Ring Co Ltd Piston ring
JP2001027152A (en) * 1999-07-15 2001-01-30 Riken Corp Piston ring for internal combustion engine and manufacture thereof
JP2016517937A (en) * 2013-04-04 2016-06-20 フェデラル−モーグル ブルシェイド ゲーエムベーハーFederal−Mogul Burscheid Gmbh Piston ring with wear indicator

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