WO2022116388A1 - Smart wire saw machine - Google Patents

Smart wire saw machine Download PDF

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Publication number
WO2022116388A1
WO2022116388A1 PCT/CN2021/075019 CN2021075019W WO2022116388A1 WO 2022116388 A1 WO2022116388 A1 WO 2022116388A1 CN 2021075019 W CN2021075019 W CN 2021075019W WO 2022116388 A1 WO2022116388 A1 WO 2022116388A1
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WO
WIPO (PCT)
Prior art keywords
wire saw
guide wheel
machine according
saw machine
rod
Prior art date
Application number
PCT/CN2021/075019
Other languages
French (fr)
Chinese (zh)
Inventor
林智敏
洪培英
丁革新
吴宝霖
黄嘉鸿
林榕栋
Original Assignee
泉州市海恩德机电科技发展有限公司
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Application filed by 泉州市海恩德机电科技发展有限公司 filed Critical 泉州市海恩德机电科技发展有限公司
Publication of WO2022116388A1 publication Critical patent/WO2022116388A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of wire sawing machines, in particular to an intelligent wire sawing machine.
  • Wire saws are cutting equipment and mining and quarrying machinery for large concrete structures. It is mainly used for the cutting and demolition of thick concrete and irregular concrete, such as: reinforced concrete structures such as girders, supports, bridge piers, equipment foundations, etc., as well as mine stone mining.
  • wire saws of wire saw machines use diamond wire saws.
  • the wire saw must be tensioned at any time, so that the wire saw touches the object to be cut with a suitable force to cut the object to be cut. If the seam deepens, it is necessary to continue to tighten the wire saw, otherwise the wire saw will slip and cannot continue to cut.
  • the tensioning of the wire saw is performed by moving the entire wire saw machine backward.
  • a moving track is set at the bottom of the wire saw machine, and the moving track is fixed at the construction site.
  • the wire saw machine is located at the front end of the track close to the object to be cut.
  • the wire saw machine gradually moves backward on the moving guide rail to keep the wire saw tensioned.
  • the usual treatment method is to stop it.
  • Reinstall the moving track at the place where you need it, or stop and disassemble the wire saw remove a length of it, connect it, install it on the wire saw machine, and continue cutting. Both of the two processing methods are troublesome.
  • reinstalling the moving track or disassembling and assembling the wire saw is a waste of time, which is not conducive to improving work efficiency.
  • the purpose of the present invention is to provide an intelligent wire saw machine, so as to solve the problem that the tensioning method of the wire saw mentioned in the background art is not conducive to improving work efficiency, and the stone powder is easily brought into the machine by the wire saw to cause mechanical failure, wear and tear.
  • An intelligent wire saw machine includes a power drive device that drives the wire saw to rotate to cut objects to be cut, and a tensioning device that tensions the power drive device;
  • the power drive device includes an active rotation that drives the wire saw to rotate.
  • a guide rotating part for guiding the wire saw, and a power driving part for driving the active rotating part to rotate;
  • the tensioning device includes an adjusting device for adjusting the tension of the wire saw by the guide rotating part.
  • the guide rotating part includes an upper guide rotating member that guides the upper horizontal section of the wire saw, and a lower guide rotating member that guides the lower horizontal section of the wire saw;
  • the adjusting device includes adjusting the upper guide rotating member to the wire saw.
  • the adjusting device further includes an adjusting mounting portion for assembling the first adjusting portion and the second adjusting portion; the surface of the adjusting mounting portion forms a first connecting hole for the upper horizontal section of the wire saw to pass through, and a first connection hole for the wire saw to go down. a second connecting hole through which the horizontal section passes; the first connecting hole is formed in the upper part of the adjustment mounting part, the second connecting hole is formed in the lower part of the adjustment mounting part, the first connecting hole and the second connecting hole are The axis is set flush.
  • the first adjustment part includes a first installation frame body on which the upper guide rotating member is installed, a first elastic support member and a second elastic support member for elastically supporting the first installation frame body; the outer part of the adjustment installation part A first sliding port is formed on the side surface for the first installation frame body to slide, and one end of the first installation frame body forms a first sliding protrusion, and the first sliding protrusion is slidably connected in the first sliding port, and the first sliding protrusion is slidably connected to the first sliding port.
  • first limit plate One end of the sliding protrusion away from the first installation frame body forms a first limit plate, the first limit plate is attached to the inner side surface of the adjustment mounting part and is slidably connected with the inner side surface; the first elastic support member is arranged on the The first sliding port is located at the upper end of the first sliding protrusion, and the second elastic support member is arranged in the first sliding port and is located at the lower end of the first sliding protrusion.
  • the second adjustment part includes a second installation frame body for installing the lower guide rotating member, a third elastic support member and a fourth elastic support member for elastically supporting the second installation frame body; the outer part of the adjustment installation part A second sliding port is formed on the side surface for the second installation frame body to slide, and one end of the second installation frame body is formed with a second sliding protrusion, and the second sliding protrusion is slidably connected in the second sliding port,
  • One end of the second sliding protrusion away from the second mounting frame body forms a second limiting plate, the second limiting plate is attached to the inner side of the adjustment mounting portion and is slidably connected with the inner side; the third elastic support The component is arranged in the second sliding opening and is at the upper end of the second sliding protrusion, and the fourth elastic supporting component is arranged in the second sliding opening and is located at the lower end of the second sliding projection.
  • the upper guide rotating member includes a first upper guide wheel and a second upper guide wheel that guide the wire saw of the upper horizontal section; the axis of the first upper guide wheel and the axis of the second upper guide wheel are the same as the first upper guide wheel and the second upper guide wheel.
  • the axis of a connecting hole is arranged vertically.
  • the first installation frame body includes a first upper assembly rod and a second upper assembly rod; the upper parts of the first upper assembly rod and the second upper assembly rod both form a first upper assembly for assembling the first upper guide wheel
  • the lower parts of the first upper assembly rod and the second upper assembly rod both form second upper assembly holes for assembling the second upper guide wheel; the first upper guide wheel is assembled on the first upper assembly rod and the second upper assembly rod
  • the assembly rods are rotatably connected to the first upper assembly hole through the first upper connecting shaft, and the second upper guide wheel is assembled between the first upper assembly rod and the second upper assembly rod and passes through the second upper connecting shaft. It is rotatably connected in the second upper assembly hole.
  • the axes of the first upper guide wheel and the second upper guide wheel are arranged flush in the vertical direction, the first connection hole is between the first upper guide wheel and the second upper guide wheel, and the first upper guide wheel is located between the first upper guide wheel and the second upper guide wheel. There is a gap through which the wire saw passes between the guide wheel and the second upper guide wheel.
  • the outer circumferential surface of the first upper guide wheel is formed with a first annular groove for accommodating the wire saw
  • the outer circumferential surface of the second upper guide wheel is formed with a second annular groove for accommodating the wire saw.
  • the lower guide rotating member includes a first lower guide wheel and a second lower guide wheel for guiding the wire saw of the lower horizontal section; the axis of the first lower guide wheel and the axis of the second lower guide wheel are the same as the first and second lower guide wheels.
  • the axes of the two connecting holes are vertically arranged.
  • the second installation frame body includes a first lower assembly rod and a second lower assembly rod; the upper parts of the first lower assembly rod and the second lower assembly rod both form a first lower assembly for assembling the first lower guide wheel
  • the lower parts of the first lower assembly rod and the second lower assembly rod both form second lower assembly holes for assembling the second lower guide wheel; the first lower guide wheel is assembled on the first lower assembly rod and the second lower assembly rod.
  • the assembly rods are rotatably connected to the first lower assembly hole through the first lower connecting shaft, and the second lower guide wheel is assembled between the first lower assembly rod and the second lower assembly rod and passes through the second lower connecting shaft. It is rotatably connected to the second lower assembly hole.
  • the axes of the first lower guide wheel and the second lower guide wheel are arranged flush in the vertical direction, the second connection hole is located between the first lower guide wheel and the second lower guide wheel, and the first lower guide wheel There is a gap through which the wire saw passes between the guide wheel and the second lower guide wheel.
  • the outer circumferential surface of the first lower guide wheel is formed with a third annular groove for accommodating the wire saw
  • the outer circumferential surface of the second lower guide wheel is formed with a fourth annular groove for accommodating the wire saw.
  • the driving rotating part includes a driving wheel, and a fifth annular groove for accommodating the wire saw is formed on the outer circumferential surface of the driving wheel.
  • the power driving part includes a rotation driving device for driving the driving wheel to rotate.
  • the power driving device further includes a first moving device for driving the driving wheel and the adjustment mounting part to move along the axial direction of the driving wheel, and a rotation driving device for driving the driving wheel and the adjustment mounting part to rotate.
  • the first moving device includes a first moving driving device that drives the driving wheel and the adjusting mounting portion to move along the axial direction of the driving wheel, and a protective cover for protecting the first moving driving device and the rotating driving device; the One end of the protective cover is connected with the inner side of the adjustment mounting part;
  • the rotating drive device includes a rotating mounting frame body and a rotating motor; the surface of the rotating mounting frame body forms a rotating output hole, and the output end of the rotating motor is connected to the driving wheel through the rotating output hole;
  • the first moving drive device includes a moving mounting frame body, a first guide rod, a second guide rod, a transmission screw, a transmission motor and a connecting part; the axes of the first guide rod, the second guide rod and the transmission screw The direction is the same as the axis direction of the driving wheel, the first guide rod, the transmission screw rod and the second guide rod are sequentially assembled on the mobile installation frame body from top to bottom, and one end of the transmission screw rod and the mobile installation frame body rotate The other end of the transmission screw is connected with the output end of the transmission motor; the side wall of the connecting part is sequentially formed with a first guide hole for the first guide rod to pass through from top to bottom, and a first guide hole for the transmission screw to pass through.
  • the connecting part is slidably connected to the first guide rod through the first guide hole;
  • the connecting part is rotatably connected to the transmission screw through the transmission hole;
  • the two guide holes are slidably connected with the second guide rod;
  • the movable mounting frame body is connected with the rotating mounting frame body;
  • a dust-proof device for dust-proofing the rotation driving device and the first moving device is also included.
  • the dust-proof device includes a dust-proof cover for accommodating the driving wheel, the rotation driving device and the first moving device, and an annular sealing part;
  • the adjustment and installation part includes an adjustment and installation disc, and the dust-proof cover
  • the body has a first side wall, a second side wall, a third side wall and a fourth side wall which are arranged adjacently in sequence;
  • the first side wall is formed with a third mounting hole for mounting the annular sealing part;
  • the The annular seal letting part has a fourth assembly hole for assembling the adjusting and installing disc;
  • the annular sealing letting part is assembled in the third assembly hole, and the adjusting and installing disc is assembled in the fourth assembly hole and It is rotatably connected with the annular sealing part;
  • a third guide hole is formed on the third side wall of the dust cover body, and the output end of the rotary driving device is connected to the connecting part through the third guide hole.
  • a sixth annular groove is formed on the inner circumferential surface of the annular sealing part, and the width dimension of the sixth annular groove matches the thickness dimension of the adjustment and installation disc, and the adjustment and installation disc is assembled on the in the sixth annular groove.
  • a dust removal device for removing stone powder on the wire saw is also included.
  • the dedusting device includes an upper dedusting part for dedusting the upper horizontal section of the wire saw, and a lower dedusting part for dedusting the lower horizontal section of the wire saw.
  • the upper dust removal part includes an upper pneumatic dust blowing gun for removing the stone powder in the upper horizontal section of the wire saw by the output air flow, and an upper compressor; the output end of the upper compressor is connected with the upper pneumatic dust blowing gun.
  • the upper pneumatic dust blowing gun includes an upper pneumatic dust blowing head that outputs airflow.
  • the lower dust removal part includes a lower pneumatic dust blowing gun that outputs air flow to remove the stone powder in the lower horizontal section of the wire saw, and a lower compressor; the output end of the lower compressor is connected to the lower pneumatic dust blowing gun.
  • the lower pneumatic dust blowing gun includes a lower pneumatic dust blowing head that outputs airflow.
  • the dust removal device is arranged on the outer side of the adjustment installation part
  • the output end of the upper pneumatic dust blowing head is arranged between the first upper guide wheel and the second upper guide wheel and is arranged towards the wire saw;
  • the output end of the lower pneumatic dust blowing head is arranged between the first lower guide wheel and the second lower guide wheel and is arranged towards the wire saw.
  • the dust removal device further includes a first moving part that makes the upper dust removal part and the first adjusting part move synchronously, and a second moving part that makes the lower dust removal part and the second adjusting part move synchronously.
  • the first moving part includes an upper dust removal seat, a first upper guide plate and a second upper guide plate; the upper dust removal seat is connected to the first installation frame body, and the upper dust removal part is arranged on the upper dust removal seat.
  • a first slideway for the upper dust removal seat to move up and down is formed between the first upper guide plate and the second upper guide plate, and the upper dust removal seat is slidably connected in the first slideway.
  • the second moving part includes a lower dust removal seat, a first lower guide plate and a second lower guide plate; the lower dust removal seat is connected to the second installation frame body, and the lower dust removal part is arranged on the bottom of the lower dust removal seat On the end face, a second slideway for the lower dust removal seat to move up and down is formed between the first lower guide plate and the second lower guide plate, and the lower dust removal seat is slidably connected in the second slideway.
  • it also includes a cooling device for cooling the driving wheel, the rotation driving device and the first moving device.
  • the cooling device includes a cooling fan; an air inlet is formed on the second side wall of the dust cover, and an air outlet is formed on the fourth side wall of the dust cover; the cooling fan is arranged on the The air inlet and the output end of the cooling fan are arranged toward the inside of the dust cover.
  • the air inlet is provided with a first stone powder intercepting portion
  • the air outlet is provided with a second stone powder intercepting portion
  • first stone dust intercepting part includes a first dustproof gauze
  • second stone dust intercepting part includes a second dustproof gauze
  • it also includes a second moving device that drives the driving wheel to move in the horizontal direction.
  • the second moving device includes a carrying base that carries the dust-proof device and the power driving device, and a second moving driving device that drives the carrying base to move in a horizontal direction.
  • the second moving driving device includes a first sliding rail, a second sliding rail, a chain, a sprocket, and a power motor for driving the rotation of the sprocket; one side of the bottom end of the bearing base is provided on the first sliding rail The sliding first roller, the other side of the bottom end of the bearing base is provided with a second roller sliding on the second sliding rail, the output end of the power motor and the sprocket are connected together, and the sprocket and the Chains engage.
  • the upper guide rotating member further includes a third upper guide wheel that guides the upper horizontal section of the wire saw;
  • the lower guide rotating member further includes a third lower guide wheel that guides the lower horizontal section of the wire saw; the The axes of the third upper guide wheel and the third lower guide wheel and the axis of the driving wheel are arranged in parallel.
  • the third upper guide wheel is arranged on the upper part of the rotating installation frame body, and the third lower guide wheel is arranged at the lower part of the rotating installation frame body.
  • an intelligent wire sawing machine involved in the present invention has at least the following beneficial effects:
  • the upper guide rotating part is tensioned by the first adjustment part
  • the lower guide rotating part is tensioned by the second adjustment part, so that when the wire saw machine cuts the object to be cut, the first adjustment part and the second adjustment part
  • First, the upper and lower horizontal sections of the wire saw are tensioned, and after the adjustment strokes of the first and second adjustment parts are completed, the driving wheel is driven by the second moving device on the first slide rail and the second slide rail.
  • the wire saw is first tensioned by the tensioning device, and then the wire saw is tensioned by moving the wire saw machine, so that the tension range of the wire saw is larger, avoiding the need for the wire saw After the machine has no space to retreat, there is still little cutting margin left in the object to be cut, which saves the process of disassembling the second moving device and disassembling the wire saw, and improves the work efficiency.
  • the probability of stone powder entering the inside of the machine is greatly reduced, and the service life of the machine is improved;
  • the upper horizontal section is dedusted to reduce the stone powder entering the dust cover body.
  • the lower dust removal part performs dedusting treatment on the wire saw output from the second connection hole again, further reducing the stone powder entering the machine. Internal probability, and reduce the wear of the driving wheel and guide wheel by the stone powder on the wire saw.
  • FIG. 1 is a schematic diagram of the three-dimensional structure of an intelligent wire saw machine according to the present invention.
  • FIG. 2 is a schematic front view of the structure of an intelligent wire saw according to the present invention.
  • FIG. 3 is a schematic three-dimensional structure diagram of the first regulating part of the present invention.
  • Fig. 4 is the three-dimensional structure schematic diagram of the power drive device of the present invention.
  • FIG. 5 is a schematic diagram of the connection structure of the adjusting device, the dust removal device and the guide rotating part of the present invention
  • FIG. 6 is a schematic diagram of the connection structure of the wire saw of the present invention, the driving wheel and the guide wheel.
  • an intelligent wire saw machine of the present invention includes a power drive device 1 for driving the wire saw 8 to rotate to cut the object to be cut, and a tensioner for tensioning the power drive device 1 Device 2;
  • the power driving device 1 includes an active rotating part 11 that drives the wire saw 8 to rotate, a guiding rotating part 12 that guides the wire saw 8, and a power driving part 13 that drives the active rotating part 11 to rotate;
  • the tensioning device 2 includes adjusting The adjusting device 3 for the tension of the wire saw 8 is guided by the rotating part 12 .
  • the upper guide rotating member 121 is tensioned by the first adjusting portion 31, and the lower guiding rotating member 122 is tensioned by the second adjusting portion 32, so that when the wire saw machine cuts the object to be cut, the first adjusting portion 31
  • the upper and lower horizontal sections of the wire saw are first tensioned by the second adjusting part 32, and the driving wheel is driven by the second moving device 7 after the adjustment strokes of the first adjusting part 31 and the second adjusting part 32 are completed.
  • the 111 moves on the first slide rail 721 and the second slide rail 722 to keep the wire saw tensioned; the wire saw is first tensioned by the tensioning device 2, and then the wire saw is tensioned by moving the wire saw machine, so that the rope
  • the tensioning range of the saw is larger, which avoids the problem that there is not much cutting margin left in the cut object after the wire saw machine has no space to retreat, and saves the process of disassembling the second moving device 7 and disassembling the wire saw. work efficiency.
  • the guide rotating part 12 includes an upper guide rotating member 121 for guiding the upper horizontal section 81 of the wire saw, and a lower guide rotating member 122 for guiding the lower horizontal section 82 of the wire saw;
  • the adjusting device 3 includes adjusting the upper guide rotating member 121 is a first adjusting part 31 for adjusting the tension of the wire saw, and a second adjusting part 32 for adjusting the tension of the lower guide rotating member 122 for the wire saw.
  • the wire saw on the upper guide rotating member 121 is tensioned by the first adjusting portion 31, and the wire saw on the lower guide rotating member 122 is tensioned by the second adjusting portion 32, so that the wire saw can pass through the
  • the first adjustment part 31 and the second adjustment part 32 automatically adjust the tension, maintain the tension state of the wire saw and the object to be cut, and improve the cutting stability.
  • the adjusting device 3 further includes an adjusting mounting portion 33 for assembling the first adjusting portion 31 and the second adjusting portion 32; the surface of the adjusting mounting portion 33 forms a first connecting hole 331 through which the upper horizontal section 81 of the wire saw passes, and The second connecting hole 332 for the lower horizontal section 82 of the wire saw to pass through; the first connecting hole 331 is formed in the upper part of the adjustment installation part 33, the second connection hole 332 is formed in the lower part of the adjustment installation part 33, the first connection hole 331 and the The axes of the second connection holes 332 are arranged flush.
  • the first adjustment part 31 and the second adjustment part 32 are assembled on the adjustment installation part 33, which is beneficial to the stability of the first adjustment part 31 and the second adjustment part 32 when the wire saw is tensioned, and the wire saw passes through the first connection hole.
  • 331 is wound around the driving wheel 111 and then passes through the second connecting hole 332, and the two ends of the wire saw are wound around the object to be cut and connected together.
  • the first adjustment part 31 includes a first installation frame body 311 on which the upper guide rotating member 121 is installed, a first elastic support member and a second elastic support member for elastically supporting the first installation frame body 311; the adjustment installation part 33
  • a first sliding port is formed on the outer side of the first mounting frame body 311 for sliding, and one end of the first mounting frame body 311 is formed with a first sliding protrusion 3111, and the first sliding protrusion 3111 is slidably connected to the first sliding port.
  • first limiting plate 3112 One end of the sliding protrusion 3111 away from the first mounting frame body 311 forms a first limiting plate 3112, and the first limiting plate 3112 is attached to the inner side of the adjusting mounting portion 33 and is slidably connected with the inner side; the first elastic support member is provided with Inside the first sliding port and at the upper end of the first sliding protrusion 3111 , the second elastic support member is disposed in the first sliding port and at the lower end of the first sliding protrusion 3111 .
  • the upper horizontal section of the wire saw is inclined upward, so that the first elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined downward, so that the fourth elastic support member is squeezed
  • the upward inclination angle of the upper horizontal section of the wire saw gradually decreases, so that the squeezing force received by the first elastic support member becomes smaller, and the upper horizontal section of the wire saw is gradually restored from the compressed state.
  • the downward slope of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force received by the fourth elastic support component becomes smaller, and gradually recovers from the compressed state to abut the lower horizontal section of the wire saw, so that the rope
  • the saw and the object to be cut are always kept in tension; when the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined downward, so that the second elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined upward.
  • the second adjusting portion 32 includes a second mounting frame body 321 on which the lower guide rotating member 122 is mounted, a third elastic supporting member and a fourth elastic supporting member for elastically supporting the second mounting frame body 321; the adjusting mounting portion 33 A second sliding port is formed on the outer side of the second mounting frame body 321 for sliding, and one end of the second mounting frame body 321 is formed with a second sliding protrusion, and the second sliding protrusion is slidably connected to the second sliding port, and the second sliding protrusion is The end of the bulge away from the second mounting frame body 321 forms a second limiting plate, and the second limiting plate is attached to the inner side of the adjusting mounting portion 33 and is slidably connected with the inner side; the third elastic supporting member is arranged in the second sliding port and located at the upper end of the second sliding protrusion, and the fourth elastic support member is arranged in the second sliding port and located at the lower end of the second sliding protrusion.
  • the upper horizontal section of the wire saw is inclined upward, so that the first elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined downward, so that the fourth elastic support member is squeezed
  • the upward inclination angle of the upper horizontal section of the wire saw gradually decreases, so that the squeezing force received by the first elastic support member becomes smaller, and the upper horizontal section of the wire saw is gradually restored from the compressed state.
  • the downward slope of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force received by the fourth elastic support component becomes smaller, and gradually recovers from the compressed state to abut the lower horizontal section of the wire saw, so that the rope
  • the saw and the object to be cut are always kept in tension; when the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined downward, so that the second elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined upward.
  • the upper guide rotating member 121 includes a first upper guide wheel 1211 and a second upper guide wheel 1212 for guiding the wire saw of the upper horizontal section;
  • the axis and the axis of the second upper guide wheel 1212 are perpendicular to the axis of the first connection hole 331 .
  • the first installation frame body 311 includes a first upper assembly rod 3113 and a second upper assembly rod 3114; the upper parts of the first upper assembly rod 3113 and the second upper assembly rod 3114 are both A first upper assembly hole 3115 for assembling the first upper guide wheel 1211 is formed, and a second upper assembly hole 3116 for assembling the second upper guide wheel 1212 is formed in the lower parts of the first upper assembly rod 3113 and the second upper assembly rod 3114; the first The upper guide wheel 1211 is assembled between the first upper assembly rod 3113 and the second upper assembly rod 3114 and is rotatably connected to the first upper assembly hole 3115 through the first upper connecting shaft, and the second upper guide wheel 1212 is assembled on the first upper assembly hole 3115.
  • the assembling rod 3113 and the second upper assembling rod 3114 are rotatably connected in the second upper assembling hole 3116 through the second upper connecting shaft.
  • the axes of the first upper guide wheel 1211 and the second upper guide wheel 1212 are arranged flush in the vertical direction, and the first connecting hole 331 is located between the first upper guide wheel 1211 and the second upper guide wheel 1211.
  • the wire saw passes between the upper guide wheels 1212 and between the first upper guide wheel 1211 and the second upper guide wheel 1212 .
  • the guide wheel, the driving wheel, the wire saw and the surface to be cut of the object to be cut are all in the same plane.
  • the outer circumferential surface of the first upper guide wheel 1211 is formed with a first annular groove for accommodating the wire saw
  • the outer circumferential surface of the second upper guide wheel 1212 is formed with a first annular groove for accommodating the wire saw.
  • the second annular groove of the wire saw is formed with a first annular groove for accommodating the wire saw.
  • the lower guide rotating member 122 includes a first lower guide wheel 1221 and a second lower guide wheel 1222 for guiding the wire saw in the lower horizontal section;
  • the axis and the axis of the second lower guide wheel 1222 are perpendicular to the axis of the second connection hole 332 .
  • the second mounting frame body 321 includes a first lower assembling rod and a second lower assembling rod; the upper parts of the first lower assembling rod and the second lower assembling rod both form the first and second lower assembling rods.
  • the first lower assembly hole of the lower guide wheel 1221, the lower part of the first lower assembly rod and the lower part of the second lower assembly rod all form a second lower assembly hole for assembling the second lower guide wheel 1222; the first lower guide wheel 1221 is assembled on the first The lower assembly rod and the second lower assembly rod are rotatably connected in the first lower assembly hole through the first lower connecting shaft, and the second lower guide wheel 1222 is assembled between the first lower assembly rod and the second lower assembly rod and The second lower connecting shaft is rotatably connected to the second lower assembly hole.
  • the axes of the first lower guide wheel 1221 and the second lower guide wheel 1222 are arranged flush in the vertical direction, and the second connecting hole 332 is located between the first lower guide wheel 1221 and the second lower guide wheel 1222.
  • the wire saw passes between the lower guide wheels 1222 and between the first lower guide wheel 1221 and the second lower guide wheel 1222 .
  • the guide wheel, the driving wheel, the wire saw and the surface to be cut of the object to be cut are all in the same plane.
  • the outer circumferential surface of the first lower guide wheel 1221 is formed with a third annular groove for accommodating the wire saw, and the outer circumferential surface of the second lower guide wheel 1222 is formed with an accommodating groove. Fourth annular groove of the wire saw.
  • the driving rotating part 11 includes a driving wheel 111 , and a fifth annular groove 112 for accommodating the wire saw is formed on the outer circumferential surface of the driving wheel 111 .
  • a fifth annular groove 112 for accommodating the wire saw is formed on the outer circumferential surface of the driving wheel 111 .
  • the wire saw is prevented from falling off from the driving wheel 111, so that the cutting operation is more stable.
  • the power driving part 13 includes a rotation driving device for driving the driving wheel 111 to rotate.
  • the power driving device 1 further includes a first moving device 14 for driving the driving wheel 111 and the adjustment mounting part 33 to move along the axial direction of the driving wheel 111 , and a rotation driving device 15 for driving the driving wheel 111 and the adjustment mounting part 33 to rotate.
  • the purpose of adjusting the displacement and rotation angle of the driving wheel 111 along its axial direction is achieved through the first moving device 14 and the rotation driving device 15 .
  • the first moving device 14 includes a first moving driving device 141 that drives the driving wheel 111 and the adjusting mounting portion 33 to move along the axial direction of the driving wheel 111 , and a protection that protects the first moving driving device 141 and the rotating driving device Cover body 142; one end of the protective cover body 142 is connected to the inner side of the adjustment mounting portion 33;
  • the rotating drive device includes a rotating mounting frame body and a rotating motor; the surface of the rotating mounting frame body forms a rotating output hole, and the output end of the rotating motor is connected to the driving wheel 111 through the rotating output hole;
  • the first moving driving device 141 includes a moving mounting frame body 1411, a first guide rod 1412, a second guide rod 1413, a transmission screw 1414, a transmission motor 1415 and a connecting part 1416; the first guide rod 1412, the second guide rod 1413 and the The axis direction of the drive screw 1414 is the same as the axis direction of the driving wheel 111.
  • the first guide rod 1412, the drive screw 1414 and the second guide rod 1413 are sequentially assembled on the mobile mounting frame 1411 from top to bottom, and the drive screw 1414
  • One end of the connecting part 1416 is rotatably connected with the movable mounting frame body 1411, and the other end of the driving screw 1414 is connected with the output end of the driving motor 1415;
  • the connecting portion 1416 is slidably connected to the first guide rod 1412 through the first guide hole, and the connecting portion 1416
  • the transmission hole and the transmission screw 1414 are rotatably connected, and the connecting portion 1416 is slidably connected to the second guide rod 1413 through the second guide hole;
  • the mobile mounting frame body 1411 is connected with the rotating mounting frame body;
  • the output end of the rotary drive device 15 and the end face of the connecting portion 1416 are connected together.
  • the driving wheel 111 is driven by the rotating motor to drive the wire saw to rotate, the connecting portion 1416 is fixed, and the transmission motor 1415 is activated to rotate the driving screw 1414.
  • the connecting part 1416 is driven to rotate, driving the rotation angle of the driving wheel 111, and the protective cover body 142 is connected with the adjusting mounting part 33, so that the adjusting mounting part 33 and the driving wheel 111 can move and rotate synchronously; specifically, the rotary driving device 15 is a rotary cylinder drive.
  • a dust-proof device 4 for dust-proofing the rotating driving device and the first moving device 14 is also included.
  • the dust-proof device 4 includes a dust-proof cover 41 for accommodating the driving wheel 111, the rotation driving device and the first moving device 14, and an annular sealing part 42;
  • the adjustment and installation part 33 includes an adjustment and installation disc to prevent dust
  • the cover body 41 has a first side wall 411 , a second side wall 412 , a third side wall and a fourth side wall which are arranged adjacently in sequence; the first side wall 411 is formed with a third assembly for assembling the annular seal leaving part 42
  • the annular seal give-away portion 42 has a fourth assembly hole for assembling the adjustment and installation disc; the annular seal give-away portion 42 is assembled in the third assembly hole, and the adjustment and installation disc is assembled in the fourth assembly hole and is allowed to be with the annular seal.
  • the position part 42 is rotatably connected; a third guide hole is formed on the third side wall of the dust cover 41 , and the output end of the rotary drive device 15 is connected to the connecting part 1416 through the third guide hole.
  • the annular sealing part 42 is an organ protective cover with a telescopic amount.
  • a sixth annular groove is formed on the inner circumferential surface of the annular seal relinquishment portion 42, and the width of the sixth annular groove and the thickness of the adjustment installation disc are formed. Matching in size, the adjustment mounting disc fits in the sixth annular groove.
  • a dust removal device 5 for removing stone powder on the wire saw is also included.
  • the dust removal device 5 the entry of stone powder into the dust cover body 41 is reduced, and the wear of the stone powder on the wire saw to the driving wheel 111 and the guide wheel is reduced.
  • the dedusting device 5 includes an upper dedusting part 51 for dedusting the upper horizontal section of the wire saw, and a lower dedusting part 52 for dedusting the lower horizontal section of the wire saw.
  • the upper horizontal section of the wire saw is dedusted by the upper dust removal part 51 of the dust removal device 5, so as to reduce the stone powder entering the dust cover body 41, and the dust cover body is rotated out of the wire saw.
  • the lower dust removal part 52 again performs dust removal treatment on the wire saw output from the second connection hole 332, further reducing the probability of stone powder entering the machine, and reducing the wear of the driving wheel 111 and the guide wheel by the stone powder on the wire saw.
  • the upper dust removal part 51 includes an upper pneumatic dust blowing gun 511 that outputs air flow to remove the stone powder in the upper horizontal section 81 of the wire saw, and an upper compressor; the output end of the upper compressor is connected to the upper pneumatic dust blowing gun 511.
  • the power required by the upper pneumatic dust blowing gun 511 is provided by the upper compressor to remove the stone powder on the wire saw.
  • the upper pneumatic dust blowing gun 511 includes an upper pneumatic dust blowing head that outputs airflow. Remove the stone powder from the wire saw by using the upper pneumatic blowing head.
  • the lower dust removal part 52 includes a lower pneumatic dust blowing gun 521 that outputs air flow to remove the stone powder in the lower horizontal section 82 of the wire saw, and a lower compressor; the output end of the lower compressor is connected to the lower pneumatic dust blowing gun 521.
  • the power required by the lower pneumatic dust blowing gun 521 is provided by the lower compressor to remove the stone powder on the wire saw.
  • the lower pneumatic dust blowing gun 521 includes a lower pneumatic dust blowing head that outputs airflow. Remove the stone powder on the wire saw by lowering the pneumatic dust blowing head.
  • the dust removal device 5 is arranged on the outer side of the adjustment installation part 33;
  • the output end of the upper pneumatic dust blowing head is arranged between the first upper guide wheel 1211 and the second upper guide wheel 1212 and is arranged towards the wire saw;
  • the output end of the lower pneumatic dust blowing head is arranged between the first lower guide wheel 1221 and the second lower guide wheel 1222 and is arranged towards the wire saw.
  • the dust removal device 5 further includes a first moving part 53 that makes the upper dust removal part 51 and the first adjustment part 31 move synchronously, and a second moving part 53 that makes the lower dust removal part 52 and the second adjustment part 32 move synchronously moving part 54 .
  • the first moving part 53 includes an upper dust removal seat 531, a first upper guide plate 532 and a second upper guide plate 533;
  • a first slideway for the upper dust cover to move up and down is formed between the upper guide plates 533, and the upper dust removal seat 531 is slidably connected in the first slideway.
  • the upward movement of the first adjusting part 31 drives the upper dust removal seat 531 to slide between the first upper guide plate 532 and the second upper guide plate 533, and drives the upper dust removal part 51 to move, so that the output end of the upper dust removal part 51 is in the vertical direction Always move in sync with the wire saw.
  • the second moving part 54 includes a lower dust removal seat 541, a first lower guide plate 542 and a second lower guide plate 543;
  • a second slideway for the lower dust cover to move up and down is formed between the lower guide plates 543, and the lower dust removal seat 541 is slidably connected in the second slideway.
  • the upward movement of the second adjusting part 32 drives the lower dust removal seat 541 to slide between the first lower guide plate 542 and the second lower guide plate 543, and drives the lower dust removal part 52 to move, so that the output end of the lower dust removal part 52 is in the vertical direction Always move in sync with the wire saw.
  • a cooling device 6 for cooling the driving wheel 111 , the rotation driving device and the first moving device 14 is also included.
  • the cooling device 6 includes a cooling fan; an air inlet 413 is formed on the second side wall 412 of the dust cover 41, and an air outlet is formed on the fourth side wall of the dust cover 41;
  • the fan is arranged at the air inlet 413 and the output end of the cooling fan is arranged towards the inside of the dust cover 41 .
  • the air inlet 413 is provided with a first stone powder intercepting portion 414, and the air outlet is provided with a second stone powder intercepting portion.
  • the first stone dust intercepting part 414 includes a first dustproof gauze; the second stone dust intercepting part includes a second dustproof gauze.
  • a second moving device 7 for driving the driving wheel 111 to move in the horizontal direction is further included.
  • the second moving device 7 includes a carrying base 71 that carries the dustproof device 4 and the power driving device 1 , and a second moving driving device 72 that drives the carrying base 71 to move in the horizontal direction.
  • the carrying base 71 is driven to move by the second moving driving device 72 to maintain the tension between the wire saw and the object to be cut.
  • the second mobile driving device 72 includes a first sliding rail 721, a second sliding rail 722, a chain 723, a sprocket, and a power motor for driving the rotation of the sprocket; one side of the bottom end of the bearing base 71 is provided on the first slide The first roller 73 sliding on the rail 721, the other side of the bottom end of the bearing base 71 is provided with a second roller sliding on the second sliding rail 722, the output end of the power motor is connected with the sprocket, the sprocket and the chain 723 meshed.
  • the power motor drives the sprocket to rotate, and the sprocket meshes with the chain 723, so that the first roller 73 carrying the base 71 moves on the first slide rail 721, and the second roller moves on the second slide rail 722, keeping the wire saw and the Tension between cut objects.
  • the upper guide rotating member 121 further includes a third upper guide wheel 1213 for guiding the upper horizontal section 81 of the wire saw; the lower guide rotating member 122 also includes a lower horizontal section of the wire saw.
  • 82 is a third lower guide wheel 1223 for guiding; the axes of the third upper guide wheel 1213 and the third lower guide wheel 1223 are parallel to the axis of the driving wheel 111 .
  • the third upper guide wheel 1213 is arranged on the upper part of the rotating installation frame body, and the third lower guide wheel 1223 is arranged at the lower part of the rotating installation frame body.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A smart wire saw machine, comprising a power driving apparatus (1) for driving a wire saw (8) to rotate so as to cut an object to be cut, and a tensioning apparatus (2) for tensioning the power driving apparatus (1). The power driving apparatus (1) comprises an active rotating part (11) for driving the wire saw (8) to rotate, a guiding rotating part (12) for guiding the wire saw (8), and a power driving part (13) for driving the active rotating part (11) to rotate. The tensioning apparatus (2) comprises an adjusting apparatus (3) for adjusting the level of tensioning of the guiding rotating part (12) with respect to the wire saw (8). The wire saw is first tensioned by the tensioning apparatus, and then the wire saw is tensioned by moving the wire saw machine, the range of tensioning of the wire saw is increased, thus avoiding the problem of a little cutting allowance remaining on the material being cut when the wire saw machine has no more space for moving rewards, obviating a process of unmounting a second moving apparatus and unmounting the wire saw, and increasing work efficiency.

Description

一种智能化绳锯机 An intelligent wire saw 技术领域technical field
本发明涉及绳锯机技术领域,具体涉及一种智能化绳锯机。 The invention relates to the technical field of wire sawing machines, in particular to an intelligent wire sawing machine.
背景技术Background technique
绳锯机是大型混凝土结构的切割设备和矿山采石机械。主要用于厚混凝土、不规则的混凝土的切割拆除,如:大梁、支撑、桥墩、设备基础等钢筋混凝土结构,以及矿山石料开采。Wire saws are cutting equipment and mining and quarrying machinery for large concrete structures. It is mainly used for the cutting and demolition of thick concrete and irregular concrete, such as: reinforced concrete structures such as girders, supports, bridge piers, equipment foundations, etc., as well as mine stone mining.
绳锯机的绳锯多数使用金刚石绳锯,在绳锯机工作中,必须随时保持张紧绳锯,使绳锯以合适的力量接触被切割物而对被切割物进行切割,随着锯切缝的加深,需要继续对绳锯进行张紧处理,否则绳锯会打滑而无法继续切割。Most of the wire saws of wire saw machines use diamond wire saws. During the work of the wire saw machine, the wire saw must be tensioned at any time, so that the wire saw touches the object to be cut with a suitable force to cut the object to be cut. If the seam deepens, it is necessary to continue to tighten the wire saw, otherwise the wire saw will slip and cannot continue to cut.
现有技术中对绳锯的张紧是通过使整个绳锯机后退的方法,在绳锯机的底部设置移动轨道,在工程现场将移动轨道固定,绳锯机位于轨道靠近被切割物的前端,随着切割的进行,绳锯机逐渐在移动导轨上向后移动,保持绳锯张紧,当绳锯机移动到移动轨道最后端没有继续后退的空间后,通常处理方法是停机,在合适的地方重新安装移动轨道,或者停机拆开绳锯,拆下一段的长度再连接好,安装在绳锯机上,继续进行切割。两种处理方法都较为麻烦,在被切割物的切割余量剩余不多时,重新安装移动轨道或者拆装绳锯,都极为浪费时间,不利于提高工作效率。In the prior art, the tensioning of the wire saw is performed by moving the entire wire saw machine backward. A moving track is set at the bottom of the wire saw machine, and the moving track is fixed at the construction site. The wire saw machine is located at the front end of the track close to the object to be cut. , As the cutting progresses, the wire saw machine gradually moves backward on the moving guide rail to keep the wire saw tensioned. When the wire saw machine moves to the end of the moving track and there is no room to continue to retreat, the usual treatment method is to stop it. Reinstall the moving track at the place where you need it, or stop and disassemble the wire saw, remove a length of it, connect it, install it on the wire saw machine, and continue cutting. Both of the two processing methods are troublesome. When the cutting allowance of the object to be cut is not much remaining, reinstalling the moving track or disassembling and assembling the wire saw is a waste of time, which is not conducive to improving work efficiency.
绳锯机的绳锯在对矿山、混凝土等进行切割时,通常会有石粉附着在绳锯上,绳锯进行环形转动的过程中,存在将石粉带入机器的问题,容易导致机器内部故障,维修不便且影响工作效率;为绳锯提供动力的主动轮,和对绳锯进行导向的导向轮在石粉的摩擦下,更容易损耗,提高更换主动轮和导向轮的频率,不利于节约资源。When the wire saw of the wire saw machine cuts mines, concrete, etc., there is usually stone powder attached to the wire saw. During the circular rotation of the wire saw, there is a problem of bringing the stone powder into the machine, which is easy to cause internal failure of the machine. Maintenance is inconvenient and affects work efficiency; the driving wheel that provides power for the wire saw and the guide wheel that guides the wire saw are more prone to wear under the friction of stone powder, and the frequency of replacing the driving wheel and the guide wheel is increased, which is not conducive to saving resources.
鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case has conducted in-depth research on the above-mentioned problems, and this case came into being.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种智能化绳锯机,以解决背景技术中提到的对绳锯的张紧方式不利于提高工作效率,且石粉被绳锯带入机器内容易引发机械故障,磨损主动轮和导向轮的问题。The purpose of the present invention is to provide an intelligent wire saw machine, so as to solve the problem that the tensioning method of the wire saw mentioned in the background art is not conducive to improving work efficiency, and the stone powder is easily brought into the machine by the wire saw to cause mechanical failure, wear and tear. The problem with the driving wheel and the guide wheel.
为了达到上述目的,本发明采用这样的技术方案:In order to achieve the above object, the present invention adopts such technical scheme:
一种智能化绳锯机,包括驱动绳锯转动对待切割物进行切割的动力驱动装置,和对动力驱动装置进行进行张紧的张紧装置;所述动力驱动装置包括带动绳锯转动的主动转动部,对绳锯进行导向的导向转动部,以及驱动主动转动部转动的动力驱动部;所述张紧装置包括调节导向转动部对绳锯张紧度的调节装置。An intelligent wire saw machine includes a power drive device that drives the wire saw to rotate to cut objects to be cut, and a tensioning device that tensions the power drive device; the power drive device includes an active rotation that drives the wire saw to rotate. a guide rotating part for guiding the wire saw, and a power driving part for driving the active rotating part to rotate; the tensioning device includes an adjusting device for adjusting the tension of the wire saw by the guide rotating part.
进一步,所述导向转动部包括对绳锯上水平段进行导向的上导向转动件,和对绳锯下水平段进行导向的下导向转动件;所述调节装置包括调节上导向转动件对绳锯张紧度的第一调节部,和调节下导向转动件对绳锯张紧度的第二调节部。Further, the guide rotating part includes an upper guide rotating member that guides the upper horizontal section of the wire saw, and a lower guide rotating member that guides the lower horizontal section of the wire saw; the adjusting device includes adjusting the upper guide rotating member to the wire saw. A first adjusting part for the tension, and a second adjusting part for adjusting the tension of the lower guide rotating member to the wire saw.
进一步,所述调节装置还包括装配第一调节部和第二调节部的调节安装部;所述调节安装部的表面形成供绳锯上水平段穿过的第一连接孔,和供绳锯下水平段穿过的第二连接孔;所述第一连接孔形成于调节安装部的上部,所述第二连接孔形成于调节安装部的下部,所述第一连接孔和第二连接孔的轴线平齐设置。Further, the adjusting device further includes an adjusting mounting portion for assembling the first adjusting portion and the second adjusting portion; the surface of the adjusting mounting portion forms a first connecting hole for the upper horizontal section of the wire saw to pass through, and a first connection hole for the wire saw to go down. a second connecting hole through which the horizontal section passes; the first connecting hole is formed in the upper part of the adjustment mounting part, the second connecting hole is formed in the lower part of the adjustment mounting part, the first connecting hole and the second connecting hole are The axis is set flush.
进一步,所述第一调节部包括安装上导向转动件的第一安装架体,对第一安装架体进行弹性支撑的第一弹性支撑部件和第二弹性支撑部件;所述调节安装部的外侧面形成有供第一安装架体滑动的第一滑动口,所述第一安装架体的一端形成第一滑动凸起,所述第一滑动凸起滑动连接于第一滑动口内,所述第一滑动凸起远离第一安装架体的一端形成第一限位板,所述第一限位板与调节安装部的内侧面贴合并与内侧面滑动连接;所述第一弹性支撑部件设于所述第一滑动口内并处于第一滑动凸起的上端,所述第二弹性支撑部件设于所述第一滑动口内并处于第一滑动凸起的下端。Further, the first adjustment part includes a first installation frame body on which the upper guide rotating member is installed, a first elastic support member and a second elastic support member for elastically supporting the first installation frame body; the outer part of the adjustment installation part A first sliding port is formed on the side surface for the first installation frame body to slide, and one end of the first installation frame body forms a first sliding protrusion, and the first sliding protrusion is slidably connected in the first sliding port, and the first sliding protrusion is slidably connected to the first sliding port. One end of the sliding protrusion away from the first installation frame body forms a first limit plate, the first limit plate is attached to the inner side surface of the adjustment mounting part and is slidably connected with the inner side surface; the first elastic support member is arranged on the The first sliding port is located at the upper end of the first sliding protrusion, and the second elastic support member is arranged in the first sliding port and is located at the lower end of the first sliding protrusion.
进一步,所述第二调节部包括安装下导向转动件的第二安装架体,对第二安装架体进行弹性支撑的第三弹性支撑部件和第四弹性支撑部件;所述调节安装部的外侧面形成有供第二安装架体滑动的第二滑动口,所述第二安装架体的一端形成第二滑动凸起,所述第二滑动凸起滑动连接于第二滑动口内,Further, the second adjustment part includes a second installation frame body for installing the lower guide rotating member, a third elastic support member and a fourth elastic support member for elastically supporting the second installation frame body; the outer part of the adjustment installation part A second sliding port is formed on the side surface for the second installation frame body to slide, and one end of the second installation frame body is formed with a second sliding protrusion, and the second sliding protrusion is slidably connected in the second sliding port,
所述第二滑动凸起远离第二安装架体的一端形成第二限位板,所述第二限位板与调节安装部的内侧面贴合并与内侧面滑动连接;所述第三弹性支撑部件设于所述第二滑动口内并处于第二滑动凸起的上端,所述第四弹性支撑部件设于所述第二滑动口内并处于第二滑动凸起的下端。One end of the second sliding protrusion away from the second mounting frame body forms a second limiting plate, the second limiting plate is attached to the inner side of the adjustment mounting portion and is slidably connected with the inner side; the third elastic support The component is arranged in the second sliding opening and is at the upper end of the second sliding protrusion, and the fourth elastic supporting component is arranged in the second sliding opening and is located at the lower end of the second sliding projection.
进一步,所述上导向转动件包括对上水平段的绳锯进行导向的第一上导向轮和第二上导向轮;所述第一上导向轮的轴线和第二上导向轮的轴线与第一连接孔的轴线垂直设置。Further, the upper guide rotating member includes a first upper guide wheel and a second upper guide wheel that guide the wire saw of the upper horizontal section; the axis of the first upper guide wheel and the axis of the second upper guide wheel are the same as the first upper guide wheel and the second upper guide wheel. The axis of a connecting hole is arranged vertically.
进一步,所述第一安装架体包括第一上装配杆和第二上装配杆;所述第一上装配杆和第二上装配杆的上部均形成装配第一上导向轮的第一上装配孔,所述第一上装配杆和第二上装配杆的下部均形成装配第二上导向轮的第二上装配孔;所述第一上导向轮装配于第一上装配杆和第二上装配杆之间并通过第一上连接轴转动连接于第一上装配孔内,所述第二上导向轮装配于第一上装配杆和第二上装配杆之间并通过第二上连接轴转动连接于第二上装配孔内。Further, the first installation frame body includes a first upper assembly rod and a second upper assembly rod; the upper parts of the first upper assembly rod and the second upper assembly rod both form a first upper assembly for assembling the first upper guide wheel The lower parts of the first upper assembly rod and the second upper assembly rod both form second upper assembly holes for assembling the second upper guide wheel; the first upper guide wheel is assembled on the first upper assembly rod and the second upper assembly rod The assembly rods are rotatably connected to the first upper assembly hole through the first upper connecting shaft, and the second upper guide wheel is assembled between the first upper assembly rod and the second upper assembly rod and passes through the second upper connecting shaft. It is rotatably connected in the second upper assembly hole.
进一步,所述第一上导向轮和第二上导向轮的轴线沿垂直方向平齐设置,所述第一连接孔处于第一上导向轮和第二上导向轮之间且所述第一上导向轮和所述第二上导向轮之间具有绳锯通过的间隙。Further, the axes of the first upper guide wheel and the second upper guide wheel are arranged flush in the vertical direction, the first connection hole is between the first upper guide wheel and the second upper guide wheel, and the first upper guide wheel is located between the first upper guide wheel and the second upper guide wheel. There is a gap through which the wire saw passes between the guide wheel and the second upper guide wheel.
进一步,所述第一上导向轮的外圆周面形成有容置绳锯的第一环形凹槽,所述第二上导向轮的外圆周面形成有容置绳锯的第二环形凹槽。Further, the outer circumferential surface of the first upper guide wheel is formed with a first annular groove for accommodating the wire saw, and the outer circumferential surface of the second upper guide wheel is formed with a second annular groove for accommodating the wire saw.
进一步,所述下导向转动件包括对下水平段的绳锯进行导向的第一下导向轮和第二下导向轮;所述第一下导向轮的轴线和第二下导向轮的轴线与第二连接孔的轴线垂直设置。Further, the lower guide rotating member includes a first lower guide wheel and a second lower guide wheel for guiding the wire saw of the lower horizontal section; the axis of the first lower guide wheel and the axis of the second lower guide wheel are the same as the first and second lower guide wheels. The axes of the two connecting holes are vertically arranged.
进一步,所述第二安装架体包括第一下装配杆和第二下装配杆;所述第一下装配杆和第二下装配杆的上部均形成装配第一下导向轮的第一下装配孔,所述第一下装配杆和第二下装配杆的下部均形成装配第二下导向轮的第二下装配孔;所述第一下导向轮装配于第一下装配杆和第二下装配杆之间并通过第一下连接轴转动连接于第一下装配孔内,所述第二下导向轮装配于第一下装配杆和第二下装配杆之间并通过第二下连接轴转动连接于第二下装配孔内。Further, the second installation frame body includes a first lower assembly rod and a second lower assembly rod; the upper parts of the first lower assembly rod and the second lower assembly rod both form a first lower assembly for assembling the first lower guide wheel The lower parts of the first lower assembly rod and the second lower assembly rod both form second lower assembly holes for assembling the second lower guide wheel; the first lower guide wheel is assembled on the first lower assembly rod and the second lower assembly rod. The assembly rods are rotatably connected to the first lower assembly hole through the first lower connecting shaft, and the second lower guide wheel is assembled between the first lower assembly rod and the second lower assembly rod and passes through the second lower connecting shaft. It is rotatably connected to the second lower assembly hole.
进一步,所述第一下导向轮和第二下导向轮的轴线沿垂直方向平齐设置,所述第二连接孔处于第一下导向轮和第二下导向轮之间且所述第一下导向轮和所述第二下导向轮之间具有绳锯通过的间隙。Further, the axes of the first lower guide wheel and the second lower guide wheel are arranged flush in the vertical direction, the second connection hole is located between the first lower guide wheel and the second lower guide wheel, and the first lower guide wheel There is a gap through which the wire saw passes between the guide wheel and the second lower guide wheel.
进一步,所述第一下导向轮的外圆周面形成有容置绳锯的第三环形凹槽,所述第二下导向轮的外圆周面形成有容置绳锯的第四环形凹槽。Further, the outer circumferential surface of the first lower guide wheel is formed with a third annular groove for accommodating the wire saw, and the outer circumferential surface of the second lower guide wheel is formed with a fourth annular groove for accommodating the wire saw.
进一步,所述主动转动部包括主动轮,所述主动轮的外圆周面上形成有容置绳锯的第五环形凹槽。Further, the driving rotating part includes a driving wheel, and a fifth annular groove for accommodating the wire saw is formed on the outer circumferential surface of the driving wheel.
进一步,所述动力驱动部包括驱动主动轮转动的转动驱动装置。Further, the power driving part includes a rotation driving device for driving the driving wheel to rotate.
进一步,所述动力驱动装置还包括驱动主动轮和调节安装部沿主动轮的轴向移动的第一移动装置,以及驱动主动轮和调节安装部旋转的旋转驱动装置。Further, the power driving device further includes a first moving device for driving the driving wheel and the adjustment mounting part to move along the axial direction of the driving wheel, and a rotation driving device for driving the driving wheel and the adjustment mounting part to rotate.
进一步,所述第一移动装置包括驱动主动轮和调节安装部沿主动轮的轴向移动的第一移动驱动装置,以及对第一移动驱动装置和转动驱动装置进行保护的保护罩体;所述保护罩体的一端和调节安装部的内侧面相连接;Further, the first moving device includes a first moving driving device that drives the driving wheel and the adjusting mounting portion to move along the axial direction of the driving wheel, and a protective cover for protecting the first moving driving device and the rotating driving device; the One end of the protective cover is connected with the inner side of the adjustment mounting part;
所述转动驱动装置包括转动安装架体,和转动电机;所述转动安装架体的表面形成转动输出孔,所述转动电机的输出端穿过转动输出孔和主动轮连接在一起;The rotating drive device includes a rotating mounting frame body and a rotating motor; the surface of the rotating mounting frame body forms a rotating output hole, and the output end of the rotating motor is connected to the driving wheel through the rotating output hole;
所述第一移动驱动装置包括移动安装架体、第一导向杆、第二导向杆、传动丝杆、传动电机和连接部;所述第一导向杆、第二导向杆和传动丝杆的轴线方向和主动轮的轴线方向相同,所述第一导向杆、传动丝杆和第二导向杆从上至下依次装配于移动安装架体上,所述传动丝杆的一端和移动安装架体转动连接,传动丝杆的另一端和传动电机的输出端相连接;所述连接部侧壁从上至下依次形成有供第一导向杆穿过的第一导向孔,供传动丝杆穿过的传动孔,以及供第二导向杆穿过的第二导向孔;所述连接部通过第一导向孔和第一导向杆滑动连接,连接部通过传动孔和传动丝杆转动连接,连接部通过第二导向孔和第二导向杆滑动连接;所述移动安装架体和转动安装架体相连接;The first moving drive device includes a moving mounting frame body, a first guide rod, a second guide rod, a transmission screw, a transmission motor and a connecting part; the axes of the first guide rod, the second guide rod and the transmission screw The direction is the same as the axis direction of the driving wheel, the first guide rod, the transmission screw rod and the second guide rod are sequentially assembled on the mobile installation frame body from top to bottom, and one end of the transmission screw rod and the mobile installation frame body rotate The other end of the transmission screw is connected with the output end of the transmission motor; the side wall of the connecting part is sequentially formed with a first guide hole for the first guide rod to pass through from top to bottom, and a first guide hole for the transmission screw to pass through. a transmission hole, and a second guide hole for the second guide rod to pass through; the connecting part is slidably connected to the first guide rod through the first guide hole; the connecting part is rotatably connected to the transmission screw through the transmission hole; The two guide holes are slidably connected with the second guide rod; the movable mounting frame body is connected with the rotating mounting frame body;
所述旋转驱动装置的输出端和连接部的端面连接在一起。The output end of the rotary drive device and the end face of the connecting portion are connected together.
进一步,还包括对转动驱动装置和第一移动装置进行防尘的防尘装置。Further, a dust-proof device for dust-proofing the rotation driving device and the first moving device is also included.
进一步,所述防尘装置包括容置主动轮、转动驱动装置和第一移动装置的防尘罩体,和环形密封让位部;所述调节安装部包括调节安装圆盘,所述防尘罩体具有依次相邻设置的第一侧壁、第二侧壁、第三侧壁和第四侧壁;所述第一侧壁上形成有装配环形密封让位部的第三装配孔;所述环形密封让位部具有装配调节安装圆盘的第四装配孔;所述环形密封让位部装配于所述第三装配孔内,所述调节安装圆盘装配于所述第四装配孔内并与环形密封让位部转动连接;所述防尘罩体的第三侧壁上形成第三导向孔,所述旋转驱动装置的输出端穿过所述第三导向孔和连接部相连接。Further, the dust-proof device includes a dust-proof cover for accommodating the driving wheel, the rotation driving device and the first moving device, and an annular sealing part; the adjustment and installation part includes an adjustment and installation disc, and the dust-proof cover The body has a first side wall, a second side wall, a third side wall and a fourth side wall which are arranged adjacently in sequence; the first side wall is formed with a third mounting hole for mounting the annular sealing part; the The annular seal letting part has a fourth assembly hole for assembling the adjusting and installing disc; the annular sealing letting part is assembled in the third assembly hole, and the adjusting and installing disc is assembled in the fourth assembly hole and It is rotatably connected with the annular sealing part; a third guide hole is formed on the third side wall of the dust cover body, and the output end of the rotary driving device is connected to the connecting part through the third guide hole.
进一步,所述环形密封让位部的内圆周面上形成第六环形凹槽,所述第六环形凹槽的宽度尺寸和调节安装圆盘的厚度尺寸相匹配,所述调节安装圆盘装配于第六环形凹槽内。Further, a sixth annular groove is formed on the inner circumferential surface of the annular sealing part, and the width dimension of the sixth annular groove matches the thickness dimension of the adjustment and installation disc, and the adjustment and installation disc is assembled on the in the sixth annular groove.
进一步,还包括对绳锯上的石粉进行清除的除尘装置。Further, a dust removal device for removing stone powder on the wire saw is also included.
进一步,所述除尘装置包括对绳锯的上水平段进行除尘的上除尘部,和对绳锯的下水平段进行除尘的下除尘部。Further, the dedusting device includes an upper dedusting part for dedusting the upper horizontal section of the wire saw, and a lower dedusting part for dedusting the lower horizontal section of the wire saw.
进一步,所述上除尘部包括输出气流将绳锯上水平段的石粉清除的上气动吹尘枪,和上压缩机;所述上压缩机的输出端和上气动吹尘枪相连接。Further, the upper dust removal part includes an upper pneumatic dust blowing gun for removing the stone powder in the upper horizontal section of the wire saw by the output air flow, and an upper compressor; the output end of the upper compressor is connected with the upper pneumatic dust blowing gun.
进一步,所述上气动吹尘枪包括输出气流的上气动吹尘头。Further, the upper pneumatic dust blowing gun includes an upper pneumatic dust blowing head that outputs airflow.
进一步,所述下除尘部包括输出气流将绳锯下水平段的石粉清除的下气动吹尘枪,和下压缩机;所述下压缩机的输出端和下气动吹尘枪相连接。Further, the lower dust removal part includes a lower pneumatic dust blowing gun that outputs air flow to remove the stone powder in the lower horizontal section of the wire saw, and a lower compressor; the output end of the lower compressor is connected to the lower pneumatic dust blowing gun.
进一步,所述下气动吹尘枪包括输出气流的下气动吹尘头。Further, the lower pneumatic dust blowing gun includes a lower pneumatic dust blowing head that outputs airflow.
进一步,所述除尘装置设于调节安装部的外侧面;Further, the dust removal device is arranged on the outer side of the adjustment installation part;
所述上气动吹尘头的输出端设于所述第一上导向轮和第二上导向轮之间并朝向绳锯设置;The output end of the upper pneumatic dust blowing head is arranged between the first upper guide wheel and the second upper guide wheel and is arranged towards the wire saw;
所述下气动吹尘头的输出端设于所述第一下导向轮和第二下导向轮之间并朝向绳锯设置。The output end of the lower pneumatic dust blowing head is arranged between the first lower guide wheel and the second lower guide wheel and is arranged towards the wire saw.
进一步,所述除尘装置还包括使上除尘部和第一调节部同步运动的第一移动部,以及使下除尘部和第二调节部同步运动的第二移动部。Further, the dust removal device further includes a first moving part that makes the upper dust removal part and the first adjusting part move synchronously, and a second moving part that makes the lower dust removal part and the second adjusting part move synchronously.
进一步,所述第一移动部包括上除尘座、第一上导向板和第二上导向板;所述上除尘座连接于第一安装架体上,所述上除尘部设于上除尘座的端面,所述第一上导向板和第二上导向板之间形成上除尘座上下移动的第一滑道,所述上除尘座滑动连接于所述第一滑道内。Further, the first moving part includes an upper dust removal seat, a first upper guide plate and a second upper guide plate; the upper dust removal seat is connected to the first installation frame body, and the upper dust removal part is arranged on the upper dust removal seat. On the end face, a first slideway for the upper dust removal seat to move up and down is formed between the first upper guide plate and the second upper guide plate, and the upper dust removal seat is slidably connected in the first slideway.
进一步,所述第二移动部包括下除尘座、第一下导向板和第二下导向板;所述下除尘座连接于第二安装架体上,所述下除尘部设于下除尘座的端面,所述第一下导向板和第二下导向板之间形成下除尘座上下移动的第二滑道,所述下除尘座滑动连接于所述第二滑道内。Further, the second moving part includes a lower dust removal seat, a first lower guide plate and a second lower guide plate; the lower dust removal seat is connected to the second installation frame body, and the lower dust removal part is arranged on the bottom of the lower dust removal seat On the end face, a second slideway for the lower dust removal seat to move up and down is formed between the first lower guide plate and the second lower guide plate, and the lower dust removal seat is slidably connected in the second slideway.
进一步,还包括对主动轮、转动驱动装置和第一移动装置进行散热的散热装置。Further, it also includes a cooling device for cooling the driving wheel, the rotation driving device and the first moving device.
进一步,所述散热装置包括散热风机;所述防尘罩体的第二侧壁上形成进风口,所述防尘罩体的第四侧壁上形成出风口;所述散热风机设于所述进风口处且散热风机的输出端朝向防尘罩体内部设置。Further, the cooling device includes a cooling fan; an air inlet is formed on the second side wall of the dust cover, and an air outlet is formed on the fourth side wall of the dust cover; the cooling fan is arranged on the The air inlet and the output end of the cooling fan are arranged toward the inside of the dust cover.
进一步,所述进风口处设有第一石粉拦截部,所述出风口处设有第二石粉拦截部。Further, the air inlet is provided with a first stone powder intercepting portion, and the air outlet is provided with a second stone powder intercepting portion.
进一步,所述第一石粉拦截部包括第一防尘纱网;所述第二石粉拦截部包括第二防尘纱网。Further, the first stone dust intercepting part includes a first dustproof gauze; the second stone dust intercepting part includes a second dustproof gauze.
进一步,还包括驱动主动轮沿水平方向移动的第二移动装置。Further, it also includes a second moving device that drives the driving wheel to move in the horizontal direction.
进一步,所述第二移动装置包括承载防尘装置和动力驱动装置的承载底座,以及驱动承载底座沿水平方向移动的第二移动驱动装置。Further, the second moving device includes a carrying base that carries the dust-proof device and the power driving device, and a second moving driving device that drives the carrying base to move in a horizontal direction.
进一步,所述第二移动驱动装置包括第一滑轨、第二滑轨、链条、链轮,和驱动链轮转动的动力电机;所述承载底座底端的一侧设有在第一滑轨上滑动的第一滚轮,承载底座底端的另一侧设有在第二滑轨上滑动的第二滚轮,所述动力电机的输出端和所述链轮连接在一起,所述链轮和所述链条相啮合。Further, the second moving driving device includes a first sliding rail, a second sliding rail, a chain, a sprocket, and a power motor for driving the rotation of the sprocket; one side of the bottom end of the bearing base is provided on the first sliding rail The sliding first roller, the other side of the bottom end of the bearing base is provided with a second roller sliding on the second sliding rail, the output end of the power motor and the sprocket are connected together, and the sprocket and the Chains engage.
进一步,所述上导向转动件还包括对绳锯上水平段进行导向的第三上导向轮;所述下导向转动件还包括对绳锯下水平段进行导向的第三下导向轮;所述第三上导向轮和第三下导向轮的轴线和主动轮的轴线平行设置。Further, the upper guide rotating member further includes a third upper guide wheel that guides the upper horizontal section of the wire saw; the lower guide rotating member further includes a third lower guide wheel that guides the lower horizontal section of the wire saw; the The axes of the third upper guide wheel and the third lower guide wheel and the axis of the driving wheel are arranged in parallel.
进一步,所述第三上导向轮设于转动安装架体的上部,所述第三下导向轮设于转动安装架体的下部。Further, the third upper guide wheel is arranged on the upper part of the rotating installation frame body, and the third lower guide wheel is arranged at the lower part of the rotating installation frame body.
采用上述结构后,本发明涉及的一种智能化绳锯机,其至少有以下有益效果:After adopting the above structure, an intelligent wire sawing machine involved in the present invention has at least the following beneficial effects:
1、通过第一调节部对上导向转动件进行张紧,第二调节部对下导向转动件进行张紧,使绳锯机在切割被切割物时,通过第一调节部和第二调节部先对绳锯的上水平段和下水平段进行张紧,待第一调节部和第二调节部的调节行程走完,再通过第二移动装置驱动主动轮在第一滑轨和第二滑轨上移动,保持绳锯张紧;通过张紧装置先对绳锯进行张紧,再通过移动绳锯机对绳锯进行张紧,使绳锯的张紧范围更大,避免了在绳锯机没有后退的空间后被切割物还剩下不多的切割余量的问题,省去拆卸第二移动装置和拆卸绳锯的过程,提高工作效率。1. The upper guide rotating part is tensioned by the first adjustment part, and the lower guide rotating part is tensioned by the second adjustment part, so that when the wire saw machine cuts the object to be cut, the first adjustment part and the second adjustment part First, the upper and lower horizontal sections of the wire saw are tensioned, and after the adjustment strokes of the first and second adjustment parts are completed, the driving wheel is driven by the second moving device on the first slide rail and the second slide rail. Move on the rail to keep the wire saw tensioned; the wire saw is first tensioned by the tensioning device, and then the wire saw is tensioned by moving the wire saw machine, so that the tension range of the wire saw is larger, avoiding the need for the wire saw After the machine has no space to retreat, there is still little cutting margin left in the object to be cut, which saves the process of disassembling the second moving device and disassembling the wire saw, and improves the work efficiency.
2、通过防尘装置的防尘罩体,较大程度上减少石粉进入机器内部的概率,提高机器的使用寿命;通过除尘装置的上除尘部在绳锯进入防尘罩体内之前先对绳锯的上水平段进行除尘处理,减少石粉进入防尘罩体,在绳锯转动出防尘罩体后,下除尘部再次对从第二连接孔输出的绳锯进行除尘处理,进一步降低石粉进入机器内部的概率,以及降低绳锯上的石粉对主动轮和导向轮的磨损。2. Through the dust-proof cover of the dust-proof device, the probability of stone powder entering the inside of the machine is greatly reduced, and the service life of the machine is improved; The upper horizontal section is dedusted to reduce the stone powder entering the dust cover body. After the wire saw is rotated out of the dust cover body, the lower dust removal part performs dedusting treatment on the wire saw output from the second connection hole again, further reducing the stone powder entering the machine. Internal probability, and reduce the wear of the driving wheel and guide wheel by the stone powder on the wire saw.
附图说明Description of drawings
图1为本发明涉及一种智能化绳锯机的立体结构示意图;1 is a schematic diagram of the three-dimensional structure of an intelligent wire saw machine according to the present invention;
图2为本发明涉及一种智能化绳锯机的正视结构示意图;FIG. 2 is a schematic front view of the structure of an intelligent wire saw according to the present invention;
图3为本发明第一调节部的立体结构示意图;FIG. 3 is a schematic three-dimensional structure diagram of the first regulating part of the present invention;
图4为本发明动力驱动装置的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the power drive device of the present invention;
图5为本发明调节装置、除尘装置和导向转动部的连接结构示意图;5 is a schematic diagram of the connection structure of the adjusting device, the dust removal device and the guide rotating part of the present invention;
图6为本发明绳锯与主动轮和导向轮的连接结构示意图。FIG. 6 is a schematic diagram of the connection structure of the wire saw of the present invention, the driving wheel and the guide wheel.
图中:1-动力驱动装置,2-张紧装置,11-主动转动部,12-导向转动部,13-动力驱动部,3-调节装置,121-上导向转动件,122-下导向转动件,31-第一调节部,32-第二调节部,33-调节安装部,331-第一连接孔,332-第二连接孔,311-第一安装架体,3111-第一滑动凸起,3112-第一限位板,321-第二安装架体,1211-第一上导向轮,1212-第二上导向轮,3113-第一上装配杆,3114-第二上装配杆,3115-第一上装配孔,3116-第二上装配孔,1221-第一下导向轮,1222-第二下导向轮,111-主动轮,112-第五环形凹槽,14-第一移动装置,15-旋转驱动装置,141-第一移动驱动装置,142-保护罩体,1411-移动安装架体,1412-第一导向杆,1413-第二导向杆,1414-传动丝杆,1415-传动电机,1416-连接部,4-防尘装置,41-防尘罩体,42-环形密封让位部,411-第一侧壁,412-第二侧壁,5-除尘装置,51-上除尘部,52-下除尘部,511-上气动吹尘枪,521-下气动吹尘枪,53-第一移动部,54-第二移动部,531-上除尘座,532-第一上导向板,533-第二上导向板,541-下除尘座,542-第一下导向板,543-第二下导向板,6-散热装置,413-进风口,414-第一石粉拦截部,7-第二移动装置,71-承载底座,72-第二移动驱动装置,721-第一滑轨,722-第二滑轨,723-链条,73-第一滚轮,1213-第三上导向轮,1223-第三下导向轮,8-绳锯,81-绳锯上水平段,82-绳锯下水平段。In the figure: 1- power drive device, 2- tension device, 11- active rotating part, 12- guide rotating part, 13- power drive part, 3- adjusting device, 121- upper guide rotating part, 122- lower guide rotating part Parts, 31-first adjusting part, 32-second adjusting part, 33-adjusting mounting part, 331-first connecting hole, 332-second connecting hole, 311-first mounting frame body, 3111-first sliding protrusion , 3112-first limit plate, 321-second mounting frame, 1211-first upper guide wheel, 1212-second upper guide wheel, 3113-first upper assembly rod, 3114-second upper assembly rod, 3115-first upper assembly hole, 3116-second upper assembly hole, 1221-first lower guide wheel, 1222-second lower guide wheel, 111-drive wheel, 112-fifth annular groove, 14-first move device, 15-rotation drive device, 141-first mobile drive device, 142-protective cover, 1411-movable mounting frame, 1412-first guide rod, 1413-second guide rod, 1414-transmission screw, 1415 - Transmission motor, 1416 - connecting part, 4 - dustproof device, 41 - dustproof cover, 42 - annular sealing part, 411 - first side wall, 412 - second side wall, 5 - dust removal device, 51 -upper dust removal part, 52-lower dust removal part, 511-upper pneumatic dust blowing gun, 521-lower pneumatic dust blowing gun, 53-first moving part, 54-second moving part, 531-upper dust removal seat, 532-first moving part 1 upper guide plate, 533- second upper guide plate, 541- lower dust removal seat, 542- first lower guide plate, 543- second lower guide plate, 6- heat sink, 413- air inlet, 414- first stone powder Intercepting part, 7-second moving device, 71-carrying base, 72-second moving drive device, 721-first sliding rail, 722-second sliding rail, 723-chain, 73-first roller, 1213-first Three upper guide wheels, 1223 - third lower guide wheel, 8 - wire saw, 81 - upper horizontal section of wire saw, 82 - lower horizontal section of wire saw.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solutions of the present invention, the following specific embodiments are described in detail.
如图1至图6所示,本发明的一种智能化绳锯机,包括驱动绳锯8转动对待切割物进行切割的动力驱动装置1,和对动力驱动装置1进行进行张紧的张紧装置2;动力驱动装置1包括带动绳锯8转动的主动转动部11,对绳锯8进行导向的导向转动部12,以及驱动主动转动部11转动的动力驱动部13;张紧装置2包括调节导向转动部12对绳锯8张紧度的调节装置3。As shown in FIGS. 1 to 6 , an intelligent wire saw machine of the present invention includes a power drive device 1 for driving the wire saw 8 to rotate to cut the object to be cut, and a tensioner for tensioning the power drive device 1 Device 2; the power driving device 1 includes an active rotating part 11 that drives the wire saw 8 to rotate, a guiding rotating part 12 that guides the wire saw 8, and a power driving part 13 that drives the active rotating part 11 to rotate; the tensioning device 2 includes adjusting The adjusting device 3 for the tension of the wire saw 8 is guided by the rotating part 12 .
这样,通过第一调节部31对上导向转动件121进行张紧,第二调节部32对下导向转动件122进行张紧,使绳锯机在切割被切割物时,通过第一调节部31和第二调节部32先对绳锯的上水平段和下水平段进行张紧,待第一调节部31和第二调节部32的调节行程走完,再通过第二移动装置7驱动主动轮111在第一滑轨721和第二滑轨722上移动,保持绳锯张紧;通过张紧装置2先对绳锯进行张紧,再通过移动绳锯机对绳锯进行张紧,使绳锯的张紧范围更大,避免了在绳锯机没有后退的空间后被切割物还剩下不多的切割余量的问题,省去拆卸第二移动装置7和拆卸绳锯的过程,提高工作效率。In this way, the upper guide rotating member 121 is tensioned by the first adjusting portion 31, and the lower guiding rotating member 122 is tensioned by the second adjusting portion 32, so that when the wire saw machine cuts the object to be cut, the first adjusting portion 31 The upper and lower horizontal sections of the wire saw are first tensioned by the second adjusting part 32, and the driving wheel is driven by the second moving device 7 after the adjustment strokes of the first adjusting part 31 and the second adjusting part 32 are completed. 111 moves on the first slide rail 721 and the second slide rail 722 to keep the wire saw tensioned; the wire saw is first tensioned by the tensioning device 2, and then the wire saw is tensioned by moving the wire saw machine, so that the rope The tensioning range of the saw is larger, which avoids the problem that there is not much cutting margin left in the cut object after the wire saw machine has no space to retreat, and saves the process of disassembling the second moving device 7 and disassembling the wire saw. work efficiency.
优选地,导向转动部12包括对绳锯上水平段81进行导向的上导向转动件121,和对绳锯下水平段82进行导向的下导向转动件122;调节装置3包括调节上导向转动件121对绳锯张紧度的第一调节部31,和调节下导向转动件122对绳锯张紧度的第二调节部32。通过第一调节部31对上导向转动件121上的绳锯进行张紧,第二调节部32对下导向转动件122上的绳锯进行张紧,使绳锯在切割过程中,可以通过第一调节部31和第二调节部32进行自动调节张紧度,保持绳锯和被切割物的张紧状态,提高切割稳定性。Preferably, the guide rotating part 12 includes an upper guide rotating member 121 for guiding the upper horizontal section 81 of the wire saw, and a lower guide rotating member 122 for guiding the lower horizontal section 82 of the wire saw; the adjusting device 3 includes adjusting the upper guide rotating member 121 is a first adjusting part 31 for adjusting the tension of the wire saw, and a second adjusting part 32 for adjusting the tension of the lower guide rotating member 122 for the wire saw. The wire saw on the upper guide rotating member 121 is tensioned by the first adjusting portion 31, and the wire saw on the lower guide rotating member 122 is tensioned by the second adjusting portion 32, so that the wire saw can pass through the The first adjustment part 31 and the second adjustment part 32 automatically adjust the tension, maintain the tension state of the wire saw and the object to be cut, and improve the cutting stability.
优选地,调节装置3还包括装配第一调节部31和第二调节部32的调节安装部33;调节安装部33的表面形成供绳锯上水平段81穿过的第一连接孔331,和供绳锯下水平段82穿过的第二连接孔332;第一连接孔331形成于调节安装部33的上部,第二连接孔332形成于调节安装部33的下部,第一连接孔331和第二连接孔332的轴线平齐设置。将第一调节部31和第二调节部32装配于调节安装部33上,利于第一调节部31和第二调节部32对绳锯张紧时的稳定性,绳锯穿过第一连接孔331缠绕主动轮111再穿过第二连接孔332,绳锯的两端缠绕被切割物后连接在一起。Preferably, the adjusting device 3 further includes an adjusting mounting portion 33 for assembling the first adjusting portion 31 and the second adjusting portion 32; the surface of the adjusting mounting portion 33 forms a first connecting hole 331 through which the upper horizontal section 81 of the wire saw passes, and The second connecting hole 332 for the lower horizontal section 82 of the wire saw to pass through; the first connecting hole 331 is formed in the upper part of the adjustment installation part 33, the second connection hole 332 is formed in the lower part of the adjustment installation part 33, the first connection hole 331 and the The axes of the second connection holes 332 are arranged flush. The first adjustment part 31 and the second adjustment part 32 are assembled on the adjustment installation part 33, which is beneficial to the stability of the first adjustment part 31 and the second adjustment part 32 when the wire saw is tensioned, and the wire saw passes through the first connection hole. 331 is wound around the driving wheel 111 and then passes through the second connecting hole 332, and the two ends of the wire saw are wound around the object to be cut and connected together.
优选地,第一调节部31包括安装上导向转动件121的第一安装架体311,对第一安装架体311进行弹性支撑的第一弹性支撑部件和第二弹性支撑部件;调节安装部33的外侧面形成有供第一安装架体311滑动的第一滑动口,第一安装架体311的一端形成第一滑动凸起3111,第一滑动凸起3111滑动连接于第一滑动口内,第一滑动凸起3111远离第一安装架体311的一端形成第一限位板3112,第一限位板3112与调节安装部33的内侧面贴合并与内侧面滑动连接;第一弹性支撑部件设于第一滑动口内并处于第一滑动凸起3111的上端,第二弹性支撑部件设于第一滑动口内并处于第一滑动凸起3111的下端。当绳锯缠绕被切割物后,绳锯的上水平段向上倾斜,使第一弹性支撑部件受到挤压力而压缩,绳锯的下水平段向下倾斜,使第四弹性支撑部件受到挤压力而压缩;在切割过程中,绳锯的上水平段向上倾斜的角度逐渐变小,使第一弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的上水平段进行抵顶,绳锯的下水平段向下倾斜的角度逐渐变小,使第四弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的下水平段进行抵顶,使绳锯和被切割物始终保持张紧;当绳锯缠绕被切割物后,绳锯的上水平段向下倾斜,使第二弹性支撑部件受到挤压力而压缩,绳锯的下水平段向上倾斜,使第三弹性支撑部件受到挤压力而压缩;在切割过程中,绳锯的上水平段向下倾斜的角度逐渐变小,使第二弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的上水平段进行抵顶,绳锯的下水平段向上倾斜的角度逐渐变小,使第三弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的下水平段进行抵顶,使绳锯和被切割物始终保持张紧,提高工作效率。Preferably, the first adjustment part 31 includes a first installation frame body 311 on which the upper guide rotating member 121 is installed, a first elastic support member and a second elastic support member for elastically supporting the first installation frame body 311; the adjustment installation part 33 A first sliding port is formed on the outer side of the first mounting frame body 311 for sliding, and one end of the first mounting frame body 311 is formed with a first sliding protrusion 3111, and the first sliding protrusion 3111 is slidably connected to the first sliding port. One end of the sliding protrusion 3111 away from the first mounting frame body 311 forms a first limiting plate 3112, and the first limiting plate 3112 is attached to the inner side of the adjusting mounting portion 33 and is slidably connected with the inner side; the first elastic support member is provided with Inside the first sliding port and at the upper end of the first sliding protrusion 3111 , the second elastic support member is disposed in the first sliding port and at the lower end of the first sliding protrusion 3111 . When the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined upward, so that the first elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined downward, so that the fourth elastic support member is squeezed During the cutting process, the upward inclination angle of the upper horizontal section of the wire saw gradually decreases, so that the squeezing force received by the first elastic support member becomes smaller, and the upper horizontal section of the wire saw is gradually restored from the compressed state. Abutting, the downward slope of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force received by the fourth elastic support component becomes smaller, and gradually recovers from the compressed state to abut the lower horizontal section of the wire saw, so that the rope The saw and the object to be cut are always kept in tension; when the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined downward, so that the second elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined upward. , so that the third elastic support member is compressed by the squeezing force; during the cutting process, the downward angle of the upper horizontal section of the wire saw gradually becomes smaller, so that the squeezing force on the second elastic support member becomes smaller, and gradually changes from When the compression state is restored, the upper horizontal section of the wire saw is pushed against the top, and the upward inclination angle of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force on the third elastic support member becomes smaller, and the wire saw is gradually restored from the compressed state. The lower horizontal section of the wire saw is pushed to the top, so that the wire saw and the object to be cut are always kept in tension, and the work efficiency is improved.
优选地,第二调节部32包括安装下导向转动件122的第二安装架体321,对第二安装架体321进行弹性支撑的第三弹性支撑部件和第四弹性支撑部件;调节安装部33的外侧面形成有供第二安装架体321滑动的第二滑动口,第二安装架体321的一端形成第二滑动凸起,第二滑动凸起滑动连接于第二滑动口内,第二滑动凸起远离第二安装架体321的一端形成第二限位板,第二限位板与调节安装部33的内侧面贴合并与内侧面滑动连接;第三弹性支撑部件设于第二滑动口内并处于第二滑动凸起的上端,第四弹性支撑部件设于第二滑动口内并处于第二滑动凸起的下端。当绳锯缠绕被切割物后,绳锯的上水平段向上倾斜,使第一弹性支撑部件受到挤压力而压缩,绳锯的下水平段向下倾斜,使第四弹性支撑部件受到挤压力而压缩;在切割过程中,绳锯的上水平段向上倾斜的角度逐渐变小,使第一弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的上水平段进行抵顶,绳锯的下水平段向下倾斜的角度逐渐变小,使第四弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的下水平段进行抵顶,使绳锯和被切割物始终保持张紧;当绳锯缠绕被切割物后,绳锯的上水平段向下倾斜,使第二弹性支撑部件受到挤压力而压缩,绳锯的下水平段向上倾斜,使第三弹性支撑部件受到挤压力而压缩;在切割过程中,绳锯的上水平段向下倾斜的角度逐渐变小,使第二弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的上水平段进行抵顶,绳锯的下水平段向上倾斜的角度逐渐变小,使第三弹性支撑部件受到的挤压力变小,逐渐从压缩状态恢复对绳锯的下水平段进行抵顶,使绳锯和被切割物始终保持张紧,提高工作效率。Preferably, the second adjusting portion 32 includes a second mounting frame body 321 on which the lower guide rotating member 122 is mounted, a third elastic supporting member and a fourth elastic supporting member for elastically supporting the second mounting frame body 321; the adjusting mounting portion 33 A second sliding port is formed on the outer side of the second mounting frame body 321 for sliding, and one end of the second mounting frame body 321 is formed with a second sliding protrusion, and the second sliding protrusion is slidably connected to the second sliding port, and the second sliding protrusion is The end of the bulge away from the second mounting frame body 321 forms a second limiting plate, and the second limiting plate is attached to the inner side of the adjusting mounting portion 33 and is slidably connected with the inner side; the third elastic supporting member is arranged in the second sliding port and located at the upper end of the second sliding protrusion, and the fourth elastic support member is arranged in the second sliding port and located at the lower end of the second sliding protrusion. When the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined upward, so that the first elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined downward, so that the fourth elastic support member is squeezed During the cutting process, the upward inclination angle of the upper horizontal section of the wire saw gradually decreases, so that the squeezing force received by the first elastic support member becomes smaller, and the upper horizontal section of the wire saw is gradually restored from the compressed state. Abutting, the downward slope of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force received by the fourth elastic support component becomes smaller, and gradually recovers from the compressed state to abut the lower horizontal section of the wire saw, so that the rope The saw and the object to be cut are always kept in tension; when the wire saw is wound around the object to be cut, the upper horizontal section of the wire saw is inclined downward, so that the second elastic support member is compressed by the squeezing force, and the lower horizontal section of the wire saw is inclined upward. , so that the third elastic support member is compressed by the squeezing force; during the cutting process, the downward angle of the upper horizontal section of the wire saw gradually becomes smaller, so that the squeezing force on the second elastic support member becomes smaller, and gradually changes from When the compression state is restored, the upper horizontal section of the wire saw is pushed against the top, and the upward inclination angle of the lower horizontal section of the wire saw gradually becomes smaller, so that the extrusion force on the third elastic support member becomes smaller, and the wire saw is gradually restored from the compressed state. The lower horizontal section of the wire saw is pushed to the top, so that the wire saw and the object to be cut are always kept in tension, and the work efficiency is improved.
优选地,为了提高绳锯切割时的稳定性,上导向转动件121包括对上水平段的绳锯进行导向的第一上导向轮1211和第二上导向轮1212;第一上导向轮1211的轴线和第二上导向轮1212的轴线与第一连接孔331的轴线垂直设置。Preferably, in order to improve the stability of the wire saw when cutting, the upper guide rotating member 121 includes a first upper guide wheel 1211 and a second upper guide wheel 1212 for guiding the wire saw of the upper horizontal section; The axis and the axis of the second upper guide wheel 1212 are perpendicular to the axis of the first connection hole 331 .
优选地,为了提高绳锯切割时的稳定性,第一安装架体311包括第一上装配杆3113和第二上装配杆3114;第一上装配杆3113和第二上装配杆3114的上部均形成装配第一上导向轮1211的第一上装配孔3115,第一上装配杆3113和第二上装配杆3114的下部均形成装配第二上导向轮1212的第二上装配孔3116;第一上导向轮1211装配于第一上装配杆3113和第二上装配杆3114之间并通过第一上连接轴转动连接于第一上装配孔3115内,第二上导向轮1212装配于第一上装配杆3113和第二上装配杆3114之间并通过第二上连接轴转动连接于第二上装配孔3116内。Preferably, in order to improve the stability of the wire saw when cutting, the first installation frame body 311 includes a first upper assembly rod 3113 and a second upper assembly rod 3114; the upper parts of the first upper assembly rod 3113 and the second upper assembly rod 3114 are both A first upper assembly hole 3115 for assembling the first upper guide wheel 1211 is formed, and a second upper assembly hole 3116 for assembling the second upper guide wheel 1212 is formed in the lower parts of the first upper assembly rod 3113 and the second upper assembly rod 3114; the first The upper guide wheel 1211 is assembled between the first upper assembly rod 3113 and the second upper assembly rod 3114 and is rotatably connected to the first upper assembly hole 3115 through the first upper connecting shaft, and the second upper guide wheel 1212 is assembled on the first upper assembly hole 3115. The assembling rod 3113 and the second upper assembling rod 3114 are rotatably connected in the second upper assembling hole 3116 through the second upper connecting shaft.
优选地,为了提高绳锯切割时的稳定性,第一上导向轮1211和第二上导向轮1212的轴线沿垂直方向平齐设置,第一连接孔331处于第一上导向轮1211和第二上导向轮1212之间且第一上导向轮1211和第二上导向轮1212之间具有绳锯通过的间隙。具体地,导向轮、主动轮、绳锯和待切割物的待切割面均处于同一平面内。Preferably, in order to improve the stability of the wire saw when cutting, the axes of the first upper guide wheel 1211 and the second upper guide wheel 1212 are arranged flush in the vertical direction, and the first connecting hole 331 is located between the first upper guide wheel 1211 and the second upper guide wheel 1211. There is a gap for the wire saw to pass between the upper guide wheels 1212 and between the first upper guide wheel 1211 and the second upper guide wheel 1212 . Specifically, the guide wheel, the driving wheel, the wire saw and the surface to be cut of the object to be cut are all in the same plane.
优选地,为了提高绳锯切割时的稳定性,第一上导向轮1211的外圆周面形成有容置绳锯的第一环形凹槽,第二上导向轮1212的外圆周面形成有容置绳锯的第二环形凹槽。Preferably, in order to improve the stability of the wire saw when cutting, the outer circumferential surface of the first upper guide wheel 1211 is formed with a first annular groove for accommodating the wire saw, and the outer circumferential surface of the second upper guide wheel 1212 is formed with a first annular groove for accommodating the wire saw. The second annular groove of the wire saw.
优选地,为了提高绳锯切割时的稳定性,下导向转动件122包括对下水平段的绳锯进行导向的第一下导向轮1221和第二下导向轮1222;第一下导向轮1221的轴线和第二下导向轮1222的轴线与第二连接孔332的轴线垂直设置。Preferably, in order to improve the stability of the wire saw when cutting, the lower guide rotating member 122 includes a first lower guide wheel 1221 and a second lower guide wheel 1222 for guiding the wire saw in the lower horizontal section; The axis and the axis of the second lower guide wheel 1222 are perpendicular to the axis of the second connection hole 332 .
优选地,为了提高绳锯切割时的稳定性,第二安装架体321包括第一下装配杆和第二下装配杆;第一下装配杆和第二下装配杆的上部均形成装配第一下导向轮1221的第一下装配孔,第一下装配杆和第二下装配杆的下部均形成装配第二下导向轮1222的第二下装配孔;第一下导向轮1221装配于第一下装配杆和第二下装配杆之间并通过第一下连接轴转动连接于第一下装配孔内,第二下导向轮1222装配于第一下装配杆和第二下装配杆之间并通过第二下连接轴转动连接于第二下装配孔内。Preferably, in order to improve the stability of the wire saw when cutting, the second mounting frame body 321 includes a first lower assembling rod and a second lower assembling rod; the upper parts of the first lower assembling rod and the second lower assembling rod both form the first and second lower assembling rods. The first lower assembly hole of the lower guide wheel 1221, the lower part of the first lower assembly rod and the lower part of the second lower assembly rod all form a second lower assembly hole for assembling the second lower guide wheel 1222; the first lower guide wheel 1221 is assembled on the first The lower assembly rod and the second lower assembly rod are rotatably connected in the first lower assembly hole through the first lower connecting shaft, and the second lower guide wheel 1222 is assembled between the first lower assembly rod and the second lower assembly rod and The second lower connecting shaft is rotatably connected to the second lower assembly hole.
优选地,为了提高绳锯切割时的稳定性,第一下导向轮1221和第二下导向轮1222的轴线沿垂直方向平齐设置,第二连接孔332处于第一下导向轮1221和第二下导向轮1222之间且第一下导向轮1221和第二下导向轮1222之间具有绳锯通过的间隙。具体地,导向轮、主动轮、绳锯和待切割物的待切割面均处于同一平面内。Preferably, in order to improve the stability of the wire saw when cutting, the axes of the first lower guide wheel 1221 and the second lower guide wheel 1222 are arranged flush in the vertical direction, and the second connecting hole 332 is located between the first lower guide wheel 1221 and the second lower guide wheel 1222. There is a gap for the wire saw to pass between the lower guide wheels 1222 and between the first lower guide wheel 1221 and the second lower guide wheel 1222 . Specifically, the guide wheel, the driving wheel, the wire saw and the surface to be cut of the object to be cut are all in the same plane.
优选地,为了提高绳锯切割时的稳定性,第一下导向轮1221的外圆周面形成有容置绳锯的第三环形凹槽,第二下导向轮1222的外圆周面形成有容置绳锯的第四环形凹槽。Preferably, in order to improve the stability of the wire saw when cutting, the outer circumferential surface of the first lower guide wheel 1221 is formed with a third annular groove for accommodating the wire saw, and the outer circumferential surface of the second lower guide wheel 1222 is formed with an accommodating groove. Fourth annular groove of the wire saw.
优选地,主动转动部11包括主动轮111,主动轮111的外圆周面上形成有容置绳锯的第五环形凹槽112。通过主动轮111的第五环形凹槽112,防止绳锯从主动轮111上脱落,使切割作业更稳定。Preferably, the driving rotating part 11 includes a driving wheel 111 , and a fifth annular groove 112 for accommodating the wire saw is formed on the outer circumferential surface of the driving wheel 111 . Through the fifth annular groove 112 of the driving wheel 111, the wire saw is prevented from falling off from the driving wheel 111, so that the cutting operation is more stable.
优选地,为了提高工作效率,动力驱动部13包括驱动主动轮111转动的转动驱动装置。Preferably, in order to improve work efficiency, the power driving part 13 includes a rotation driving device for driving the driving wheel 111 to rotate.
优选地,动力驱动装置1还包括驱动主动轮111和调节安装部33沿主动轮111的轴向移动的第一移动装置14,以及驱动主动轮111和调节安装部33旋转的旋转驱动装置15。通过第一移动装置14和旋转驱动装置15,实现调节主动轮111沿其轴向的位移和旋转角度的目的。Preferably, the power driving device 1 further includes a first moving device 14 for driving the driving wheel 111 and the adjustment mounting part 33 to move along the axial direction of the driving wheel 111 , and a rotation driving device 15 for driving the driving wheel 111 and the adjustment mounting part 33 to rotate. The purpose of adjusting the displacement and rotation angle of the driving wheel 111 along its axial direction is achieved through the first moving device 14 and the rotation driving device 15 .
优选地,第一移动装置14包括驱动主动轮111和调节安装部33沿主动轮111的轴向移动的第一移动驱动装置141,以及对第一移动驱动装置141和转动驱动装置进行保护的保护罩体142;保护罩体142的一端和调节安装部33的内侧面相连接;Preferably, the first moving device 14 includes a first moving driving device 141 that drives the driving wheel 111 and the adjusting mounting portion 33 to move along the axial direction of the driving wheel 111 , and a protection that protects the first moving driving device 141 and the rotating driving device Cover body 142; one end of the protective cover body 142 is connected to the inner side of the adjustment mounting portion 33;
转动驱动装置包括转动安装架体,和转动电机;转动安装架体的表面形成转动输出孔,转动电机的输出端穿过转动输出孔和主动轮111连接在一起;The rotating drive device includes a rotating mounting frame body and a rotating motor; the surface of the rotating mounting frame body forms a rotating output hole, and the output end of the rotating motor is connected to the driving wheel 111 through the rotating output hole;
第一移动驱动装置141包括移动安装架体1411、第一导向杆1412、第二导向杆1413、传动丝杆1414、传动电机1415和连接部1416;第一导向杆1412、第二导向杆1413和传动丝杆1414的轴线方向和主动轮111的轴线方向相同,第一导向杆1412、传动丝杆1414和第二导向杆1413从上至下依次装配于移动安装架体1411上,传动丝杆1414的一端和移动安装架体1411转动连接,传动丝杆1414的另一端和传动电机1415的输出端相连接;连接部1416侧壁从上至下依次形成有供第一导向杆1412穿过的第一导向孔,供传动丝杆1414穿过的传动孔,以及供第二导向杆1413穿过的第二导向孔;连接部1416通过第一导向孔和第一导向杆1412滑动连接,连接部1416通过传动孔和传动丝杆1414转动连接,连接部1416通过第二导向孔和第二导向杆1413滑动连接;移动安装架体1411和转动安装架体相连接;The first moving driving device 141 includes a moving mounting frame body 1411, a first guide rod 1412, a second guide rod 1413, a transmission screw 1414, a transmission motor 1415 and a connecting part 1416; the first guide rod 1412, the second guide rod 1413 and the The axis direction of the drive screw 1414 is the same as the axis direction of the driving wheel 111. The first guide rod 1412, the drive screw 1414 and the second guide rod 1413 are sequentially assembled on the mobile mounting frame 1411 from top to bottom, and the drive screw 1414 One end of the connecting part 1416 is rotatably connected with the movable mounting frame body 1411, and the other end of the driving screw 1414 is connected with the output end of the driving motor 1415; A guide hole, a drive hole for the drive screw 1414 to pass through, and a second guide hole for the second guide rod 1413 to pass through; the connecting portion 1416 is slidably connected to the first guide rod 1412 through the first guide hole, and the connecting portion 1416 The transmission hole and the transmission screw 1414 are rotatably connected, and the connecting portion 1416 is slidably connected to the second guide rod 1413 through the second guide hole; the mobile mounting frame body 1411 is connected with the rotating mounting frame body;
旋转驱动装置15的输出端和连接部1416的端面连接在一起。通过转动电机驱动主动轮111带动绳锯转动,固定连接部1416,启动传动电机1415使传动丝杆1414转动,传动丝杆1414转动带动移动安装架体1411沿主动轮111轴向移动,旋转驱动装置15驱动连接部1416旋转,带动主动轮111旋转角度,保护罩体142和调节安装部33相连接,使调节安装部33与主动轮111同步移动和旋转;具体地,旋转驱动装置15为旋转气缸驱动。The output end of the rotary drive device 15 and the end face of the connecting portion 1416 are connected together. The driving wheel 111 is driven by the rotating motor to drive the wire saw to rotate, the connecting portion 1416 is fixed, and the transmission motor 1415 is activated to rotate the driving screw 1414. 15. The connecting part 1416 is driven to rotate, driving the rotation angle of the driving wheel 111, and the protective cover body 142 is connected with the adjusting mounting part 33, so that the adjusting mounting part 33 and the driving wheel 111 can move and rotate synchronously; specifically, the rotary driving device 15 is a rotary cylinder drive.
优选地,为了降低机器故障率,还包括对转动驱动装置和第一移动装置14进行防尘的防尘装置4。Preferably, in order to reduce the failure rate of the machine, a dust-proof device 4 for dust-proofing the rotating driving device and the first moving device 14 is also included.
优选地,防尘装置4包括容置主动轮111、转动驱动装置和第一移动装置14的防尘罩体41,和环形密封让位部42;调节安装部33包括调节安装圆盘,防尘罩体41具有依次相邻设置的第一侧壁411、第二侧壁412、第三侧壁和第四侧壁;第一侧壁411上形成有装配环形密封让位部42的第三装配孔;环形密封让位部42具有装配调节安装圆盘的第四装配孔;环形密封让位部42装配于第三装配孔内,调节安装圆盘装配于第四装配孔内并与环形密封让位部42转动连接;防尘罩体41的第三侧壁上形成第三导向孔,旋转驱动装置15的输出端穿过第三导向孔和连接部1416相连接。环形密封让位部42为具有伸缩量的风琴防护罩,当主动轮111移动或旋转,带动调节安装圆盘同步运动时,调节安装盘在移动时对风琴防护罩进行挤压,使调节安装圆盘具有沿主动轮111轴向移动的空间。Preferably, the dust-proof device 4 includes a dust-proof cover 41 for accommodating the driving wheel 111, the rotation driving device and the first moving device 14, and an annular sealing part 42; the adjustment and installation part 33 includes an adjustment and installation disc to prevent dust The cover body 41 has a first side wall 411 , a second side wall 412 , a third side wall and a fourth side wall which are arranged adjacently in sequence; the first side wall 411 is formed with a third assembly for assembling the annular seal leaving part 42 The annular seal give-away portion 42 has a fourth assembly hole for assembling the adjustment and installation disc; the annular seal give-away portion 42 is assembled in the third assembly hole, and the adjustment and installation disc is assembled in the fourth assembly hole and is allowed to be with the annular seal. The position part 42 is rotatably connected; a third guide hole is formed on the third side wall of the dust cover 41 , and the output end of the rotary drive device 15 is connected to the connecting part 1416 through the third guide hole. The annular sealing part 42 is an organ protective cover with a telescopic amount. When the driving wheel 111 moves or rotates to drive the adjustment and installation disk to move synchronously, the adjustment and installation disk squeezes the organ protective cover when moving, so that the adjustment and installation circle is moved. The disk has a space for axial movement of the driving wheel 111 .
优选地,为了避免调节安装盘在旋转或平移的过程中脱落,环形密封让位部42的内圆周面上形成第六环形凹槽,第六环形凹槽的宽度尺寸和调节安装圆盘的厚度尺寸相匹配,调节安装圆盘装配于第六环形凹槽内。Preferably, in order to prevent the adjustment installation disc from falling off during the rotation or translation, a sixth annular groove is formed on the inner circumferential surface of the annular seal relinquishment portion 42, and the width of the sixth annular groove and the thickness of the adjustment installation disc are formed. Matching in size, the adjustment mounting disc fits in the sixth annular groove.
优选地,还包括对绳锯上的石粉进行清除的除尘装置5。通过除尘装置5,降低石粉进入防尘罩体41,以及降低绳锯上的石粉对主动轮111和导向轮的磨损。Preferably, a dust removal device 5 for removing stone powder on the wire saw is also included. Through the dust removal device 5, the entry of stone powder into the dust cover body 41 is reduced, and the wear of the stone powder on the wire saw to the driving wheel 111 and the guide wheel is reduced.
优选地,除尘装置5包括对绳锯的上水平段进行除尘的上除尘部51,和对绳锯的下水平段进行除尘的下除尘部52。通过除尘装置5的上除尘部51在绳锯进入防尘罩体41内之前先对绳锯的上水平段进行除尘处理,减少石粉进入防尘罩体41,在绳锯转动出防尘罩体41后,下除尘部52再次对从第二连接孔332输出的绳锯进行除尘处理,进一步降低石粉进入机器内部的概率,以及降低绳锯上的石粉对主动轮111和导向轮的磨损。Preferably, the dedusting device 5 includes an upper dedusting part 51 for dedusting the upper horizontal section of the wire saw, and a lower dedusting part 52 for dedusting the lower horizontal section of the wire saw. Before the wire saw enters the dust cover body 41, the upper horizontal section of the wire saw is dedusted by the upper dust removal part 51 of the dust removal device 5, so as to reduce the stone powder entering the dust cover body 41, and the dust cover body is rotated out of the wire saw. After 41, the lower dust removal part 52 again performs dust removal treatment on the wire saw output from the second connection hole 332, further reducing the probability of stone powder entering the machine, and reducing the wear of the driving wheel 111 and the guide wheel by the stone powder on the wire saw.
优选地,上除尘部51包括输出气流将绳锯上水平段81的石粉清除的上气动吹尘枪511,和上压缩机;上压缩机的输出端和上气动吹尘枪511相连接。通过上压缩机提供上气动吹尘枪511所需的动力,清除绳锯上的石粉。Preferably, the upper dust removal part 51 includes an upper pneumatic dust blowing gun 511 that outputs air flow to remove the stone powder in the upper horizontal section 81 of the wire saw, and an upper compressor; the output end of the upper compressor is connected to the upper pneumatic dust blowing gun 511. The power required by the upper pneumatic dust blowing gun 511 is provided by the upper compressor to remove the stone powder on the wire saw.
优选地,上气动吹尘枪511包括输出气流的上气动吹尘头。通过上气动吹尘头,清除绳锯上的石粉。Preferably, the upper pneumatic dust blowing gun 511 includes an upper pneumatic dust blowing head that outputs airflow. Remove the stone powder from the wire saw by using the upper pneumatic blowing head.
优选地,下除尘部52包括输出气流将绳锯下水平段82的石粉清除的下气动吹尘枪521,和下压缩机;下压缩机的输出端和下气动吹尘枪521相连接。通过下压缩机提供下气动吹尘枪521所需的动力,清除绳锯上的石粉。Preferably, the lower dust removal part 52 includes a lower pneumatic dust blowing gun 521 that outputs air flow to remove the stone powder in the lower horizontal section 82 of the wire saw, and a lower compressor; the output end of the lower compressor is connected to the lower pneumatic dust blowing gun 521. The power required by the lower pneumatic dust blowing gun 521 is provided by the lower compressor to remove the stone powder on the wire saw.
优选地,下气动吹尘枪521包括输出气流的下气动吹尘头。通过下气动吹尘头,清除绳锯上的石粉。Preferably, the lower pneumatic dust blowing gun 521 includes a lower pneumatic dust blowing head that outputs airflow. Remove the stone powder on the wire saw by lowering the pneumatic dust blowing head.
优选地,为了提高除尘效果,除尘装置5设于调节安装部33的外侧面;Preferably, in order to improve the dust removal effect, the dust removal device 5 is arranged on the outer side of the adjustment installation part 33;
上气动吹尘头的输出端设于第一上导向轮1211和第二上导向轮1212之间并朝向绳锯设置;The output end of the upper pneumatic dust blowing head is arranged between the first upper guide wheel 1211 and the second upper guide wheel 1212 and is arranged towards the wire saw;
下气动吹尘头的输出端设于第一下导向轮1221和第二下导向轮1222之间并朝向绳锯设置。The output end of the lower pneumatic dust blowing head is arranged between the first lower guide wheel 1221 and the second lower guide wheel 1222 and is arranged towards the wire saw.
优选地,为了提高除尘效果,除尘装置5还包括使上除尘部51和第一调节部31同步运动的第一移动部53,以及使下除尘部52和第二调节部32同步运动的第二移动部54。Preferably, in order to improve the dust removal effect, the dust removal device 5 further includes a first moving part 53 that makes the upper dust removal part 51 and the first adjustment part 31 move synchronously, and a second moving part 53 that makes the lower dust removal part 52 and the second adjustment part 32 move synchronously moving part 54 .
优选地,第一移动部53包括上除尘座531、第一上导向板532和第二上导向板533;上除尘部51设于上除尘座531的端面,第一上导向板532和第二上导向板533之间形成上除尘罩上下移动的第一滑道,上除尘座531滑动连接于第一滑道内。第一调节部31上移带动上除尘座531在第一上导向板532和第二上导向板533之间滑动,带动上除尘部51移动,使上除尘部51的输出端在竖直方向上始终与绳锯同步移动。Preferably, the first moving part 53 includes an upper dust removal seat 531, a first upper guide plate 532 and a second upper guide plate 533; A first slideway for the upper dust cover to move up and down is formed between the upper guide plates 533, and the upper dust removal seat 531 is slidably connected in the first slideway. The upward movement of the first adjusting part 31 drives the upper dust removal seat 531 to slide between the first upper guide plate 532 and the second upper guide plate 533, and drives the upper dust removal part 51 to move, so that the output end of the upper dust removal part 51 is in the vertical direction Always move in sync with the wire saw.
优选地,第二移动部54包括下除尘座541、第一下导向板542和第二下导向板543;下除尘部52设于下除尘座541的端面,第一下导向板542和第二下导向板543之间形成下除尘罩上下移动的第二滑道,下除尘座541滑动连接于第二滑道内。第二调节部32上移带动下除尘座541在第一下导向板542和第二下导向板543之间滑动,带动下除尘部52移动,使下除尘部52的输出端在竖直方向上始终与绳锯同步移动。Preferably, the second moving part 54 includes a lower dust removal seat 541, a first lower guide plate 542 and a second lower guide plate 543; A second slideway for the lower dust cover to move up and down is formed between the lower guide plates 543, and the lower dust removal seat 541 is slidably connected in the second slideway. The upward movement of the second adjusting part 32 drives the lower dust removal seat 541 to slide between the first lower guide plate 542 and the second lower guide plate 543, and drives the lower dust removal part 52 to move, so that the output end of the lower dust removal part 52 is in the vertical direction Always move in sync with the wire saw.
优选地,为了降低机器的故障率,还包括对主动轮111、转动驱动装置和第一移动装置14进行散热的散热装置6。Preferably, in order to reduce the failure rate of the machine, a cooling device 6 for cooling the driving wheel 111 , the rotation driving device and the first moving device 14 is also included.
优选地,为了降低机器的故障率,散热装置6包括散热风机;防尘罩体41的第二侧壁412上形成进风口413,防尘罩体41的第四侧壁上形成出风口;散热风机设于进风口413处且散热风机的输出端朝向防尘罩体41内部设置。Preferably, in order to reduce the failure rate of the machine, the cooling device 6 includes a cooling fan; an air inlet 413 is formed on the second side wall 412 of the dust cover 41, and an air outlet is formed on the fourth side wall of the dust cover 41; The fan is arranged at the air inlet 413 and the output end of the cooling fan is arranged towards the inside of the dust cover 41 .
优选地,为了降低机器的故障率,进风口413处设有第一石粉拦截部414,出风口处设有第二石粉拦截部。Preferably, in order to reduce the failure rate of the machine, the air inlet 413 is provided with a first stone powder intercepting portion 414, and the air outlet is provided with a second stone powder intercepting portion.
优选地,为了降低机器的故障率,第一石粉拦截部414包括第一防尘纱网;第二石粉拦截部包括第二防尘纱网。Preferably, in order to reduce the failure rate of the machine, the first stone dust intercepting part 414 includes a first dustproof gauze; the second stone dust intercepting part includes a second dustproof gauze.
优选地,为了保证绳锯在切割时与被切割物保持适当的张紧,还包括驱动主动轮111沿水平方向移动的第二移动装置7。Preferably, in order to ensure that the wire saw maintains proper tension with the object to be cut during cutting, a second moving device 7 for driving the driving wheel 111 to move in the horizontal direction is further included.
优选地,第二移动装置7包括承载防尘装置4和动力驱动装置1的承载底座71,以及驱动承载底座71沿水平方向移动的第二移动驱动装置72。通过第二移动驱动装置72带动承载底座71移动,保持绳锯与被切割物之间的张紧。Preferably, the second moving device 7 includes a carrying base 71 that carries the dustproof device 4 and the power driving device 1 , and a second moving driving device 72 that drives the carrying base 71 to move in the horizontal direction. The carrying base 71 is driven to move by the second moving driving device 72 to maintain the tension between the wire saw and the object to be cut.
优选地,第二移动驱动装置72包括第一滑轨721、第二滑轨722、链条723、链轮,和驱动链轮转动的动力电机;承载底座71底端的一侧设有在第一滑轨721上滑动的第一滚轮73,承载底座71底端的另一侧设有在第二滑轨722上滑动的第二滚轮,动力电机的输出端和链轮连接在一起,链轮和链条723相啮合。通过动力电机驱动链轮转动,链轮与链条723相啮合,使承载底座71的第一滚轮73在第一滑轨721上移动,第二滚轮在第二滑轨722上移动,保持绳锯与被切割物之间的张紧。Preferably, the second mobile driving device 72 includes a first sliding rail 721, a second sliding rail 722, a chain 723, a sprocket, and a power motor for driving the rotation of the sprocket; one side of the bottom end of the bearing base 71 is provided on the first slide The first roller 73 sliding on the rail 721, the other side of the bottom end of the bearing base 71 is provided with a second roller sliding on the second sliding rail 722, the output end of the power motor is connected with the sprocket, the sprocket and the chain 723 meshed. The power motor drives the sprocket to rotate, and the sprocket meshes with the chain 723, so that the first roller 73 carrying the base 71 moves on the first slide rail 721, and the second roller moves on the second slide rail 722, keeping the wire saw and the Tension between cut objects.
优选地,为了使绳锯的切割作业更稳定,上导向转动件121还包括对绳锯上水平段81进行导向的第三上导向轮1213;下导向转动件122还包括对绳锯下水平段82进行导向的第三下导向轮1223;第三上导向轮1213和第三下导向轮1223的轴线和主动轮111的轴线平行设置。Preferably, in order to make the cutting operation of the wire saw more stable, the upper guide rotating member 121 further includes a third upper guide wheel 1213 for guiding the upper horizontal section 81 of the wire saw; the lower guide rotating member 122 also includes a lower horizontal section of the wire saw. 82 is a third lower guide wheel 1223 for guiding; the axes of the third upper guide wheel 1213 and the third lower guide wheel 1223 are parallel to the axis of the driving wheel 111 .
优选地,为了使绳锯的切割作业更稳定,第三上导向轮1213设于转动安装架体的上部,第三下导向轮1223设于转动安装架体的下部。Preferably, in order to make the cutting operation of the wire saw more stable, the third upper guide wheel 1213 is arranged on the upper part of the rotating installation frame body, and the third lower guide wheel 1223 is arranged at the lower part of the rotating installation frame body.
本发明的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The product form of the present invention is not limited to the illustrations and examples in this case, and any appropriate changes or modifications of similar ideas by anyone should be deemed not to depart from the scope of the present invention.

Claims (39)

  1. 一种智能化绳锯机,其特征在于:包括驱动绳锯转动对待切割物进行切割的动力驱动装置,和对动力驱动装置进行进行张紧的张紧装置;所述动力驱动装置包括带动绳锯转动的主动转动部,对绳锯进行导向的导向转动部,以及驱动主动转动部转动的动力驱动部;所述张紧装置包括调节导向转动部对绳锯张紧度的调节装置。 An intelligent wire saw machine is characterized in that: it comprises a power driving device for driving the wire saw to rotate to cut the object to be cut, and a tensioning device for tensioning the power driving device; the power driving device comprises driving the wire saw A rotating active rotating part, a guiding rotating part guiding the wire saw, and a power driving part driving the active rotating part to rotate; the tensioning device includes an adjusting device for adjusting the tension of the guiding rotating part to the wire saw.
  2. 根据权利要求1所述的一种智能化绳锯机,其特征在于:所述导向转动部包括对绳锯上水平段进行导向的上导向转动件,和对绳锯下水平段进行导向的下导向转动件;所述调节装置包括调节上导向转动件对绳锯张紧度的第一调节部,和调节下导向转动件对绳锯张紧度的第二调节部。The intelligent wire saw machine according to claim 1, wherein the guide rotating part comprises an upper guide rotating member that guides the upper horizontal section of the wire saw, and a lower guide member that guides the lower horizontal section of the wire saw. A guide rotating member; the adjusting device includes a first adjusting portion for adjusting the tension of the upper guide rotating member to the wire saw, and a second adjusting portion for adjusting the tension of the lower guide rotating member to the wire saw.
  3. 根据权利要求2所述的一种智能化绳锯机,其特征在于:所述调节装置还包括装配第一调节部和第二调节部的调节安装部;所述调节安装部的表面形成供绳锯上水平段穿过的第一连接孔,和供绳锯下水平段穿过的第二连接孔;所述第一连接孔形成于调节安装部的上部,所述第二连接孔形成于调节安装部的下部,所述第一连接孔和第二连接孔的轴线平齐设置。An intelligent wire saw machine according to claim 2, characterized in that: the adjusting device further comprises an adjusting mounting portion for assembling the first adjusting portion and the second adjusting portion; the surface of the adjusting mounting portion forms a supply wire a first connecting hole through which the upper horizontal section of the saw passes, and a second connecting hole through which the lower horizontal section of the wire saw passes; the first connecting hole is formed on the upper part of the adjustment mounting part, and the second connecting hole is formed in the adjustment In the lower part of the installation part, the axes of the first connection hole and the second connection hole are arranged flush.
  4. 根据权利要求3所述的一种智能化绳锯机,其特征在于:所述第一调节部包括安装上导向转动件的第一安装架体,对第一安装架体进行弹性支撑的第一弹性支撑部件和第二弹性支撑部件;所述调节安装部的外侧面形成有供第一安装架体滑动的第一滑动口,所述第一安装架体的一端形成第一滑动凸起,所述第一滑动凸起滑动连接于第一滑动口内,所述第一滑动凸起远离第一安装架体的一端形成第一限位板,所述第一限位板与调节安装部的内侧面贴合并与内侧面滑动连接;所述第一弹性支撑部件设于所述第一滑动口内并处于第一滑动凸起的上端,所述第二弹性支撑部件设于所述第一滑动口内并处于第一滑动凸起的下端。The intelligent wire saw machine according to claim 3, wherein the first adjusting part comprises a first mounting frame body on which the upper guide rotating member is mounted, and a first mounting frame body which elastically supports the first mounting frame body. An elastic support member and a second elastic support member; a first sliding port for the first installation frame body to slide is formed on the outer side of the adjustment installation part, and a first sliding protrusion is formed at one end of the first installation frame body, so The first sliding protrusion is slidably connected in the first sliding port, and the end of the first sliding protrusion away from the first installation frame body forms a first limit plate, and the first limit plate is connected to the inner side of the adjustment installation part. The first elastic supporting member is arranged in the first sliding port and is at the upper end of the first sliding protrusion, and the second elastic supporting member is arranged in the first sliding port and is in the upper end of the first sliding protrusion. the lower end of the first sliding protrusion.
  5. 根据权利要求4所述的一种智能化绳锯机,其特征在于:所述第二调节部包括安装下导向转动件的第二安装架体,对第二安装架体进行弹性支撑的第三弹性支撑部件和第四弹性支撑部件;所述调节安装部的外侧面形成有供第二安装架体滑动的第二滑动口,所述第二安装架体的一端形成第二滑动凸起,所述第二滑动凸起滑动连接于第二滑动口内,所述第二滑动凸起远离第二安装架体的一端形成第二限位板,所述第二限位板与调节安装部的内侧面贴合并与内侧面滑动连接;所述第三弹性支撑部件设于所述第二滑动口内并处于第二滑动凸起的上端,所述第四弹性支撑部件设于所述第二滑动口内并处于第二滑动凸起的下端。The intelligent wire saw machine according to claim 4, wherein the second adjusting part comprises a second installation frame body for installing the lower guide rotating member, and a third installation frame body for elastically supporting the second installation frame body. An elastic support member and a fourth elastic support member; a second sliding port for the second installation frame body to slide is formed on the outer side of the adjustment installation portion, and a second sliding protrusion is formed at one end of the second installation frame body, so The second sliding protrusion is slidably connected in the second sliding port, and one end of the second sliding protrusion away from the second mounting frame body forms a second limiting plate, and the second limiting plate is connected to the inner side of the adjustment mounting portion. The third elastic supporting member is arranged in the second sliding port and is at the upper end of the second sliding protrusion, and the fourth elastic supporting member is arranged in the second sliding port and is in the upper end of the second sliding protrusion. The lower end of the second sliding protrusion.
  6. 根据权利要求5所述的一种智能化绳锯机,其特征在于:所述上导向转动件包括对上水平段的绳锯进行导向的第一上导向轮和第二上导向轮;所述第一上导向轮的轴线和第二上导向轮的轴线与第一连接孔的轴线垂直设置。The intelligent wire saw machine according to claim 5, wherein the upper guide rotating member comprises a first upper guide wheel and a second upper guide wheel for guiding the wire saw of the upper horizontal section; the The axis of the first upper guide wheel and the axis of the second upper guide wheel are perpendicular to the axis of the first connection hole.
  7. 根据权利要求6所述的一种智能化绳锯机,其特征在于:所述第一安装架体包括第一上装配杆和第二上装配杆;所述第一上装配杆和第二上装配杆的上部均形成装配第一上导向轮的第一上装配孔,所述第一上装配杆和第二上装配杆的下部均形成装配第二上导向轮的第二上装配孔;所述第一上导向轮装配于第一上装配杆和第二上装配杆之间并通过第一上连接轴转动连接于第一上装配孔内,所述第二上导向轮装配于第一上装配杆和第二上装配杆之间并通过第二上连接轴转动连接于第二上装配孔内。The intelligent wire saw machine according to claim 6, wherein: the first mounting frame body comprises a first upper assembling rod and a second upper assembling rod; the first upper assembling rod and the second upper assembling rod The upper parts of the assembly rods all form first upper assembly holes for assembling the first upper guide wheel, and the lower parts of the first upper assembly rod and the second upper assembly rod both form second upper assembly holes for assembling the second upper guide wheel; The first upper guide wheel is assembled between the first upper assembly rod and the second upper assembly rod, and is rotatably connected to the first upper assembly hole through the first upper connecting shaft, and the second upper guide wheel is assembled on the first upper assembly hole. The assembling rod and the second upper assembling rod are rotatably connected in the second upper assembling hole through the second upper connecting shaft.
  8. 根据权利要求7所述的一种智能化绳锯机,其特征在于:所述第一上导向轮和第二上导向轮的轴线沿垂直方向平齐设置,所述第一连接孔处于第一上导向轮和第二上导向轮之间且所述第一上导向轮和所述第二上导向轮之间具有绳锯通过的间隙。The intelligent wire saw machine according to claim 7, wherein the axes of the first upper guide wheel and the second upper guide wheel are arranged flush in the vertical direction, and the first connection hole is located in the first There is a gap through which the wire saw passes between the upper guide wheel and the second upper guide wheel and between the first upper guide wheel and the second upper guide wheel.
  9. 根据权利要求8所述的一种智能化绳锯机,其特征在于:所述第一上导向轮的外圆周面形成有容置绳锯的第一环形凹槽,所述第二上导向轮的外圆周面形成有容置绳锯的第二环形凹槽。An intelligent wire saw machine according to claim 8, characterized in that: the outer circumferential surface of the first upper guide wheel is formed with a first annular groove for accommodating the wire saw, and the second upper guide wheel is formed with a first annular groove. The outer circumferential surface of the wire saw is formed with a second annular groove for accommodating the wire saw.
  10. 根据权利要求9所述的一种智能化绳锯机,其特征在于:所述下导向转动件包括对下水平段的绳锯进行导向的第一下导向轮和第二下导向轮;所述第一下导向轮的轴线和第二下导向轮的轴线与第二连接孔的轴线垂直设置。The intelligent wire saw machine according to claim 9, wherein the lower guide rotating member comprises a first lower guide wheel and a second lower guide wheel for guiding the wire saw of the lower horizontal section; the The axis of the first lower guide wheel and the axis of the second lower guide wheel are perpendicular to the axis of the second connection hole.
  11. 根据权利要求10所述的一种智能化绳锯机,其特征在于:所述第二安装架体包括第一下装配杆和第二下装配杆;所述第一下装配杆和第二下装配杆的上部均形成装配第一下导向轮的第一下装配孔,所述第一下装配杆和第二下装配杆的下部均形成装配第二下导向轮的第二下装配孔;所述第一下导向轮装配于第一下装配杆和第二下装配杆之间并通过第一下连接轴转动连接于第一下装配孔内,所述第二下导向轮装配于第一下装配杆和第二下装配杆之间并通过第二下连接轴转动连接于第二下装配孔内。An intelligent wire saw machine according to claim 10, characterized in that: the second installation frame body comprises a first lower assembly rod and a second lower assembly rod; the first lower assembly rod and the second lower assembly rod The upper parts of the assembling rods all form first lower assembling holes for assembling the first lower guide wheel, and the lower parts of the first lower assembling rods and the second lower assembling rods both form the second lower assembling holes for assembling the second lower guide wheels; The first lower guide wheel is assembled between the first lower assembly rod and the second lower assembly rod and is rotatably connected to the first lower assembly hole through the first lower connecting shaft, and the second lower guide wheel is assembled in the first lower assembly hole. The assembling rod and the second lower assembling rod are rotatably connected in the second lower assembling hole through the second lower connecting shaft.
  12. 根据权利要求11所述的一种智能化绳锯机,其特征在于:所述第一下导向轮和第二下导向轮的轴线沿垂直方向平齐设置,所述第二连接孔处于第一下导向轮和第二下导向轮之间且所述第一下导向轮和所述第二下导向轮之间具有绳锯通过的间隙。The intelligent wire saw machine according to claim 11, characterized in that: the axes of the first lower guide wheel and the second lower guide wheel are arranged flush in the vertical direction, and the second connection hole is in the first There is a gap through which the wire saw passes between the lower guide wheel and the second lower guide wheel and between the first lower guide wheel and the second lower guide wheel.
  13. 根据权利要求12所述的一种智能化绳锯机,其特征在于:所述第一下导向轮的外圆周面形成有容置绳锯的第三环形凹槽,所述第二下导向轮的外圆周面形成有容置绳锯的第四环形凹槽。An intelligent wire saw machine according to claim 12, characterized in that: the outer circumferential surface of the first lower guide wheel is formed with a third annular groove for accommodating the wire saw, and the second lower guide wheel is formed with a third annular groove. The outer circumferential surface of the wire saw is formed with a fourth annular groove for accommodating the wire saw.
  14. 根据权利要求1-13任一项所述的一种智能化绳锯机,其特征在于:所述主动转动部包括主动轮,所述主动轮的外圆周面上形成有容置绳锯的第五环形凹槽。The intelligent wire saw machine according to any one of claims 1 to 13, wherein the active rotating part comprises a driving wheel, and a first accommodating wire saw is formed on the outer circumferential surface of the driving wheel. Five annular grooves.
  15. 根据权利要求14所述的一种智能化绳锯机,其特征在于:所述动力驱动部包括驱动主动轮转动的转动驱动装置。An intelligent wire saw machine according to claim 14, wherein the power driving part comprises a rotary driving device for driving the driving wheel to rotate.
  16. 根据权利要求15所述的一种智能化绳锯机,其特征在于:所述动力驱动装置还包括驱动主动轮和调节安装部沿主动轮的轴向移动的第一移动装置,以及驱动主动轮和调节安装部旋转的旋转驱动装置。An intelligent wire saw machine according to claim 15, wherein the power driving device further comprises a first moving device for driving the driving wheel and the adjusting mounting part to move along the axial direction of the driving wheel, and driving the driving wheel And a rotary drive device that adjusts the rotation of the mounting part.
  17. 根据权利要求16所述的一种智能化绳锯机,其特征在于:所述第一移动装置包括驱动主动轮和调节安装部沿主动轮的轴向移动的第一移动驱动装置,以及对第一移动驱动装置和转动驱动装置进行保护的保护罩体;所述保护罩体的一端和调节安装部的内侧面相连接;An intelligent wire saw machine according to claim 16, wherein the first moving device comprises a first moving driving device that drives the driving wheel and the adjusting mounting part to move along the axial direction of the driving wheel, and a protective cover for protection by the moving driving device and the rotating driving device; one end of the protective cover is connected with the inner side of the adjustment mounting part;
    所述转动驱动装置包括转动安装架体,和转动电机;所述转动安装架体的表面形成转动输出孔,所述转动电机的输出端穿过转动输出孔和主动轮连接在一起;The rotating drive device includes a rotating mounting frame body and a rotating motor; the surface of the rotating mounting frame body forms a rotating output hole, and the output end of the rotating motor is connected to the driving wheel through the rotating output hole;
    所述第一移动驱动装置包括移动安装架体、第一导向杆、第二导向杆、传动丝杆、传动电机和连接部;所述第一导向杆、第二导向杆和传动丝杆的轴线方向和主动轮的轴线方向相同,所述第一导向杆、传动丝杆和第二导向杆从上至下依次装配于移动安装架体上,所述传动丝杆的一端和移动安装架体转动连接,传动丝杆的另一端和传动电机的输出端相连接;所述连接部侧壁从上至下依次形成有供第一导向杆穿过的第一导向孔,供传动丝杆穿过的传动孔,以及供第二导向杆穿过的第二导向孔;所述连接部通过第一导向孔和第一导向杆滑动连接,连接部通过传动孔和传动丝杆转动连接,连接部通过第二导向孔和第二导向杆滑动连接;所述移动安装架体和转动安装架体相连接;The first moving drive device includes a moving mounting frame body, a first guide rod, a second guide rod, a transmission screw, a transmission motor and a connecting part; the axes of the first guide rod, the second guide rod and the transmission screw The direction is the same as the axis direction of the driving wheel, the first guide rod, the transmission screw rod and the second guide rod are sequentially assembled on the mobile installation frame body from top to bottom, and one end of the transmission screw rod and the mobile installation frame body rotate The other end of the transmission screw is connected with the output end of the transmission motor; the side wall of the connecting part is sequentially formed with a first guide hole for the first guide rod to pass through from top to bottom, and a first guide hole for the transmission screw to pass through. a transmission hole, and a second guide hole for the second guide rod to pass through; the connecting part is slidably connected to the first guide rod through the first guide hole; the connecting part is rotatably connected to the transmission screw rod through the transmission hole; The two guide holes are slidably connected with the second guide rod; the movable mounting frame body is connected with the rotating mounting frame body;
    所述旋转驱动装置的输出端和连接部的端面连接在一起。The output end of the rotary drive device and the end face of the connecting portion are connected together.
  18. 根据权利要求17所述的一种智能化绳锯机,其特征在于:还包括对转动驱动装置和第一移动装置进行防尘的防尘装置。An intelligent wire saw machine according to claim 17, further comprising a dust-proof device for dust-proofing the rotating driving device and the first moving device.
  19. 根据权利要求18所述的一种智能化绳锯机,其特征在于:所述防尘装置包括容置主动轮、转动驱动装置和第一移动装置的防尘罩体,和环形密封让位部;所述调节安装部包括调节安装圆盘,所述防尘罩体具有依次相邻设置的第一侧壁、第二侧壁、第三侧壁和第四侧壁;所述第一侧壁上形成有装配环形密封让位部的第三装配孔;所述环形密封让位部具有装配调节安装圆盘的第四装配孔;所述环形密封让位部装配于所述第三装配孔内,所述调节安装圆盘装配于所述第四装配孔内并与环形密封让位部转动连接;所述防尘罩体的第三侧壁上形成第三导向孔,所述旋转驱动装置的输出端穿过所述第三导向孔和连接部相连接。An intelligent wire saw machine according to claim 18, wherein the dust-proof device comprises a dust-proof cover for accommodating the driving wheel, the rotation driving device and the first moving device, and an annular sealing part ; the adjustment and installation part comprises an adjustment and installation disc, and the dust cover body has a first side wall, a second side wall, a third side wall and a fourth side wall which are arranged adjacently in sequence; the first side wall A third assembly hole for assembling the annular seal leaving part is formed thereon; the annular sealing leaving part has a fourth assembly hole for assembling the adjusting installation disc; the annular sealing leaving part is assembled in the third assembly hole , the adjustment and installation disc is assembled in the fourth assembly hole and is rotatably connected with the annular sealing part; a third guide hole is formed on the third side wall of the dust cover, and the rotation drive device The output end is connected to the connecting portion through the third guide hole.
  20. 根据权利要求19所述的一种智能化绳锯机,其特征在于:所述环形密封让位部的内圆周面上形成第六环形凹槽,所述第六环形凹槽的宽度尺寸和调节安装圆盘的厚度尺寸相匹配,所述调节安装圆盘装配于第六环形凹槽内。An intelligent wire saw machine according to claim 19, wherein: a sixth annular groove is formed on the inner circumferential surface of the annular sealing part, and the width of the sixth annular groove is adjusted and adjusted. The thicknesses of the mounting discs are matched, and the adjusting mounting discs fit in the sixth annular groove.
  21. 根据权利要求20所述的一种智能化绳锯机,其特征在于:还包括对绳锯上的石粉进行清除的除尘装置。An intelligent wire saw machine according to claim 20, further comprising a dust removal device for removing stone powder on the wire saw.
  22. 根据权利要求21所述的一种智能化绳锯机,其特征在于:所述除尘装置包括对绳锯的上水平段进行除尘的上除尘部,和对绳锯的下水平段进行除尘的下除尘部。An intelligent wire saw machine according to claim 21, wherein the dust removal device comprises an upper dust removal part for removing dust from the upper horizontal section of the wire saw, and a lower dust removal part for removing dust from the lower horizontal section of the wire saw. Dust removal department.
  23. 根据权利要求22所述的一种智能化绳锯机,其特征在于:所述上除尘部包括输出气流将绳锯上水平段的石粉清除的上气动吹尘枪,和上压缩机;所述上压缩机的输出端和上气动吹尘枪相连接。An intelligent wire saw machine according to claim 22, characterized in that: the upper dust removal part comprises an upper pneumatic dust blowing gun that outputs air flow to remove the stone powder in the upper horizontal section of the wire saw, and an upper compressor; the The output end of the upper compressor is connected with the upper pneumatic dust blowing gun.
  24. 根据权利要求23所述的一种智能化绳锯机,其特征在于:所述上气动吹尘枪包括输出气流的上气动吹尘头。An intelligent wire saw machine according to claim 23, wherein the upper pneumatic dust blowing gun comprises an upper pneumatic dust blowing head for outputting air flow.
  25. 根据权利要求24所述的一种智能化绳锯机,其特征在于:所述下除尘部包括输出气流将绳锯下水平段的石粉清除的下气动吹尘枪,和下压缩机;所述下压缩机的输出端和下气动吹尘枪相连接。An intelligent wire saw machine according to claim 24, characterized in that: the lower dust removal part comprises a lower pneumatic dust blowing gun that outputs air flow to remove the stone powder in the horizontal section of the wire saw, and a lower compressor; the The output end of the lower compressor is connected with the lower pneumatic dust blowing gun.
  26. 根据权利要求25所述的一种智能化绳锯机,其特征在于:所述下气动吹尘枪包括输出气流的下气动吹尘头。The intelligent wire saw machine according to claim 25, wherein the lower pneumatic dust blowing gun comprises a lower pneumatic dust blowing head that outputs airflow.
  27. 根据权利要求26所述的一种智能化绳锯机,其特征在于:所述除尘装置设于调节安装部的外侧面;An intelligent wire saw machine according to claim 26, characterized in that: the dust removal device is arranged on the outer side of the adjustment installation part;
    所述上气动吹尘头的输出端设于所述第一上导向轮和第二上导向轮之间并朝向绳锯设置;The output end of the upper pneumatic dust blowing head is arranged between the first upper guide wheel and the second upper guide wheel and is arranged towards the wire saw;
    所述下气动吹尘头的输出端设于所述第一下导向轮和第二下导向轮之间并朝向绳锯设置。The output end of the lower pneumatic dust blowing head is arranged between the first lower guide wheel and the second lower guide wheel and is arranged towards the wire saw.
  28. 根据权利要求27所述的一种智能化绳锯机,其特征在于:所述除尘装置还包括使上除尘部和第一调节部同步运动的第一移动部,以及使下除尘部和第二调节部同步运动的第二移动部。An intelligent wire saw machine according to claim 27, wherein the dust removal device further comprises a first moving part that makes the upper dust removal part and the first adjustment part move synchronously, and a lower dust removal part and a second moving part. The second moving part of the adjusting part moves synchronously.
  29. 根据权利要求28所述的一种智能化绳锯机,其特征在于:所述第一移动部包括上除尘座、第一上导向板和第二上导向板;所述上除尘座连接于第一安装架体上,所述上除尘部设于上除尘座的端面,所述第一上导向板和第二上导向板之间形成上除尘座上下移动的第一滑道,所述上除尘座滑动连接于所述第一滑道内。An intelligent wire saw machine according to claim 28, wherein the first moving part comprises an upper dust removal seat, a first upper guide plate and a second upper guide plate; the upper dust removal seat is connected to the first dust removal seat. On an installation frame body, the upper dust removal part is arranged on the end face of the upper dust removal seat, a first slideway for the upper dust removal seat to move up and down is formed between the first upper guide plate and the second upper guide plate, and the upper dust removal seat is moved up and down. The seat is slidably connected in the first slideway.
  30. 根据权利要求29所述的一种智能化绳锯机,其特征在于:所述第二移动部包括下除尘座、第一下导向板和第二下导向板;所述下除尘座连接于第二安装架体上,所述下除尘部设于下除尘座的端面,所述第一下导向板和第二下导向板之间形成下除尘座上下移动的第二滑道,所述下除尘座滑动连接于所述第二滑道内。The intelligent wire saw machine according to claim 29, wherein the second moving part comprises a lower dust removal seat, a first lower guide plate and a second lower guide plate; the lower dust removal seat is connected to the first dust removal seat. On the second installation frame body, the lower dust removal part is arranged on the end face of the lower dust removal seat, a second slideway for the lower dust removal seat to move up and down is formed between the first lower guide plate and the second lower guide plate, and the lower dust removal seat is moved up and down. The seat is slidably connected in the second slideway.
  31. 根据权利要求30所述的一种智能化绳锯机,其特征在于:还包括对主动轮、转动驱动装置和第一移动装置进行散热的散热装置。An intelligent wire saw machine according to claim 30, characterized in that it further comprises a heat dissipation device for heat dissipation of the driving wheel, the rotation driving device and the first moving device.
  32. 根据权利要求31所述的一种智能化绳锯机,其特征在于:所述散热装置包括散热风机;所述防尘罩体的第二侧壁上形成进风口,所述防尘罩体的第四侧壁上形成出风口;所述散热风机设于所述进风口处且散热风机的输出端朝向防尘罩体内部设置。An intelligent wire saw machine according to claim 31, characterized in that: the heat dissipation device comprises a heat dissipation fan; an air inlet is formed on the second side wall of the dust cover body, and the dust cover body has an air inlet. An air outlet is formed on the fourth side wall; the cooling fan is arranged at the air inlet, and the output end of the cooling fan is arranged toward the inside of the dust cover.
  33. 根据权利要求32所述的一种智能化绳锯机,其特征在于:所述进风口处设有第一石粉拦截部,所述出风口处设有第二石粉拦截部。An intelligent wire saw machine according to claim 32, characterized in that: the air inlet is provided with a first stone powder intercepting part, and the air outlet is provided with a second stone powder intercepting part.
  34. 根据权利要求33所述的一种智能化绳锯机,其特征在于:所述第一石粉拦截部包括第一防尘纱网;所述第二石粉拦截部包括第二防尘纱网。The intelligent wire saw machine according to claim 33, wherein the first stone dust intercepting part comprises a first dustproof gauze; the second stone dust intercepting part comprises a second dustproof gauze.
  35. 根据权利要求34所述的一种智能化绳锯机,其特征在于:还包括驱动主动轮沿水平方向移动的第二移动装置。An intelligent wire saw machine according to claim 34, characterized in that it further comprises a second moving device that drives the driving wheel to move in the horizontal direction.
  36. 根据权利要求35所述的一种智能化绳锯机,其特征在于:所述第二移动装置包括承载防尘装置和动力驱动装置的承载底座,以及驱动承载底座沿水平方向移动的第二移动驱动装置。An intelligent wire saw machine according to claim 35, wherein the second moving device comprises a bearing base that carries a dust-proof device and a power driving device, and a second moving device that drives the bearing base to move in a horizontal direction drive.
  37. 根据权利要求36所述的一种智能化绳锯机,其特征在于:所述第二移动驱动装置包括第一滑轨、第二滑轨、链条、链轮,和驱动链轮转动的动力电机;所述承载底座底端的一侧设有在第一滑轨上滑动的第一滚轮,承载底座底端的另一侧设有在第二滑轨上滑动的第二滚轮,所述动力电机的输出端和所述链轮连接在一起,所述链轮和所述链条相啮合。An intelligent wire saw machine according to claim 36, wherein the second moving driving device comprises a first sliding rail, a second sliding rail, a chain, a sprocket, and a power motor for driving the rotation of the sprocket ; One side of the bottom end of the bearing base is provided with a first roller sliding on the first slide rail, and the other side of the bottom end of the bearing base is provided with a second roller sliding on the second slide rail, and the output of the power motor The ends are connected together with the sprocket which meshes with the chain.
  38. 根据权利要求17所述的一种智能化绳锯机,其特征在于:所述上导向转动件还包括对绳锯上水平段进行导向的第三上导向轮;所述下导向转动件还包括对绳锯下水平段进行导向的第三下导向轮;所述第三上导向轮和第三下导向轮的轴线和主动轮的轴线平行设置。The intelligent wire saw machine according to claim 17, wherein the upper guide rotating member further comprises a third upper guide wheel for guiding the upper horizontal section of the wire saw; the lower guide rotating member further comprises a The third lower guide wheel guides the lower horizontal section of the wire saw; the axes of the third upper guide wheel and the third lower guide wheel and the axis of the driving wheel are arranged in parallel.
  39. 根据权利要求38所述的一种智能化绳锯机,其特征在于:所述第三上导向轮设于转动安装架体的上部,所述第三下导向轮设于转动安装架体的下部。An intelligent wire saw machine according to claim 38, wherein the third upper guide wheel is arranged on the upper part of the rotating installation frame, and the third lower guide wheel is arranged at the lower part of the rotating installation frame .
PCT/CN2021/075019 2020-12-01 2021-03-29 Smart wire saw machine WO2022116388A1 (en)

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