WO2022116334A1 - Rear power take-off assembly, engineering vehicle, and control method for engineering vehicle - Google Patents

Rear power take-off assembly, engineering vehicle, and control method for engineering vehicle Download PDF

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Publication number
WO2022116334A1
WO2022116334A1 PCT/CN2020/140743 CN2020140743W WO2022116334A1 WO 2022116334 A1 WO2022116334 A1 WO 2022116334A1 CN 2020140743 W CN2020140743 W CN 2020140743W WO 2022116334 A1 WO2022116334 A1 WO 2022116334A1
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WO
WIPO (PCT)
Prior art keywords
assembly
power take
friction plate
rear power
gear shaft
Prior art date
Application number
PCT/CN2020/140743
Other languages
French (fr)
Chinese (zh)
Inventor
马东岭
崔志勇
邵磊
张成国
范向阳
Original Assignee
潍柴动力股份有限公司
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Publication date
Application filed by 潍柴动力股份有限公司 filed Critical 潍柴动力股份有限公司
Publication of WO2022116334A1 publication Critical patent/WO2022116334A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/26Generation or transmission of movements for final actuating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K25/00Auxiliary drives
    • B60K25/02Auxiliary drives directly from an engine shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/06Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch
    • F16D25/062Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces
    • F16D25/063Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially
    • F16D25/0635Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs
    • F16D25/0638Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs with more than two discs, e.g. multiple lamellae
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types
    • F16D25/14Fluid pressure control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K25/00Auxiliary drives
    • B60K25/02Auxiliary drives directly from an engine shaft
    • B60K2025/028Auxiliary drives directly from an engine shaft by a pneumatic transmission

Definitions

  • the invention belongs to the technical field of engines, and in particular relates to a rear power take-off assembly, an engineering vehicle and a control method for the engineering vehicle.
  • the powder tanker is a general-purpose vehicle for transporting powder materials.
  • the existing powder tanker usually needs to be driven by an engine when it is loaded.
  • the existing rear power take-off assembly is usually used to drive it.
  • the rear power take-off assembly and the engine crankshaft are directly connected through gears, the rear power take-off assembly outputs power with the rotation of the engine, and the interruption of power output cannot be realized, resulting in the body-mounted air compressor device always in working state, which is difficult to meet the requirements of the whole vehicle. Working demands of driving conditions.
  • a first aspect of the present invention proposes a rear power take-off assembly, the rear power take-off assembly includes:
  • gear shaft the gear shaft is penetrated through the casing, and the gear shaft is used to connect the output end of the engine
  • a pneumatic clutch mechanism is provided in the accommodating cavity, and the pneumatic clutch mechanism is used to control the gear shaft and the output flange to switch between a connected state and a disconnected state.
  • connection or disconnection between the gear shaft and the output flange is controlled by the pneumatic clutch mechanism, so as to realize the interruption of the power output of the engine, effectively control the output power of the engine, and avoid loading air pressure on the body
  • the machine is always in working condition.
  • rear power take-off assembly according to the embodiment of the present invention may also have the following technical features:
  • the rear power take-off assembly further includes a sealing member, the sealing member is connected to an end of the output flange close to the casing, and the sealing member is along the circumference of the casing. Abutting against the housing, the seal is used for sealing the lubricating oil in the accommodating cavity.
  • the pneumatic clutch mechanism includes:
  • Main friction plate the main friction plate is sleeved on the intermediate shaft in a sliding manner relative to the intermediate shaft, the intermediate shaft is sleeved on the gear shaft, the accommodating cavity is formed in the housing, the between the flange and the intermediate shaft;
  • the auxiliary friction plate is internally connected to the output flange in a slidable manner relative to the output flange, and when the gear shaft and the output flange are in a disconnected state, the main friction plate There is a gap between the plate and the auxiliary friction plate, and when the gear shaft and the output flange are in a connected state, the main friction plate is tightly combined with the auxiliary friction plate;
  • a push assembly the push assembly is disposed in the accommodating cavity in a slidable manner relative to the accommodating cavity, and the push assembly can move and push toward the main friction plate and the auxiliary friction plate under the action of gas the main friction plate is combined with the auxiliary friction plate;
  • the reset piece is arranged on the intermediate shaft, and the reset piece is used to push the push assembly to reset.
  • the inner edge of the main friction plate is provided with first inner teeth
  • the outer edge of the intermediate shaft is provided with first outer teeth matched with the first inner teeth
  • the auxiliary The outer edge of the friction plate is provided with second outer teeth
  • the output flange is provided with second inner teeth matched with the second outer teeth.
  • both the main friction plates and the auxiliary friction plates are plural, and the main friction plates and the auxiliary friction plates are arranged at intervals.
  • the push assembly includes:
  • a piston, an intake port is formed on the housing, the intake port communicates with the accommodating cavity, a groove is provided at one end of the piston close to the intake port, and the piston is far from the intake port.
  • One end is provided with a first limit block and a second limit block;
  • a push block the push block is sleeved on the piston bearing, and one end of the push block close to the main friction plate is provided with a blocking arm, and the blocking arm is used to contact the main friction plate or the auxiliary friction plate, so
  • the push block is provided with a guide groove for guiding the reset piece;
  • a push bearing is sleeved on the push block, and the push bearing is clamped between the second limit block and the push block along the radial direction of the gear shaft.
  • a second aspect of the present invention provides an engineering vehicle, the engineering vehicle comprising:
  • the rear power take-off assembly is used to connect the output end of the engine
  • the air supply system is used to provide air for the rear power take-off assembly
  • the ECU is respectively electrically connected to the engine and the rear power take-off assembly, and the ECU controls the rear power take-off assembly to be connected to the engine through the air supply system.
  • the vehicle speed and the engine speed are obtained through the ECU. If the vehicle speed is 0 and the engine speed is greater than 0, the ECU controls the air supply system to supply air to the rear power take-off assembly, so that the gear shaft is connected with the output flange , the ECU controls the air supply system to stop supplying air to the rear power take-off assembly according to the information such as engine flameout, so as to disconnect the gear shaft from the output flange. Thereby, the output power of the engine is effectively controlled, and the body-mounted air compressor device is prevented from working all the time.
  • a third aspect of the present invention provides a control method for an engineering vehicle.
  • the control method is used to control the engineering vehicle according to any one of the above embodiments.
  • the control method includes:
  • S6 control the engine speed to be not less than the first speed threshold and not greater than the second speed threshold
  • the ECU judges that the vehicle is in a stopped state according to the vehicle speed being 0, and judges that the engine is in a running state according to the engine speed being greater than 0. At this time, the ECU controls the speed of the engine to be within the first threshold range, In order to prevent the output flange from being damaged because the gear shaft rotates too fast when the gear shaft is connected with the output flange.
  • control method for the construction vehicle according to the embodiment of the present invention may also have the following technical features:
  • the engine speed is controlled to be less than the second speed threshold.
  • the second rotational speed threshold is smaller than the third rotational speed threshold.
  • FIG. 1 is a schematic diagram of the overall structure of an embodiment of an engineering vehicle of the present invention.
  • Figure 2 is a cross-sectional view of the overall structure of the rear power take-off assembly shown in Figure 1;
  • Fig. 3 is a partial enlarged view A shown in Fig. 2;
  • Figure 4 is a schematic exploded schematic diagram of the partial structure of the rear power take-off assembly shown in Figure 2;
  • FIG. 5 is a control flow chart of the construction vehicle control method of the present invention.
  • 40 Pneumatic clutch mechanism, 41: Main friction plate, 411: First inner tooth, 42: Auxiliary friction plate, 421: Second outer tooth, 43: Push component, 431: Piston, 4311: Groove, 4312: First Limit block, 4313: Second limit block, 432: Piston bearing, 4321: Stop arm, 433: Push block, 4331: Guide groove, 44: Reset piece, 441: Guide sleeve, 45: Locating bearing, 46: Stop Plate, 47: Limit ring, 48: Limit bearing;
  • first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be restricted by these terms. These terms may only be used to distinguish one element, component, region, layer or section from a second region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.
  • spatially relative terms such as “inner”, “outer”, “inner” may be used to describe the relationship of one element or feature relative to a second element or feature as shown in the figures. ", “outside”, “below”, “below”, “above”, “above”, etc.
  • This spatially relative term is intended to include different orientations of the device in use or operation other than the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” or “above the other elements or features" above features". Thus, the example term “below” can encompass both an orientation of above and below.
  • the device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
  • an embodiment of the first aspect of the present invention provides a rear power take-off assembly 100 .
  • the rear power take-off assembly 100 includes: a casing 10 , a gear shaft 20 , an output flange 30 and a pneumatic
  • the clutch mechanism 40 specifically, the gear shaft 20 is passed through the casing 10 , the gear shaft 20 is used for connecting the output end of the engine, the output flange 30 is sleeved on the gear shaft 20 , the casing 10 , the output flange 30 and the gear shaft 20 A accommodating cavity 50 is formed therebetween, the housing 10 is provided with an air intake hole communicating with the accommodating cavity 50 , the pneumatic clutch mechanism 40 is arranged in the accommodating cavity 50 , and the pneumatic clutch mechanism 40 is used to control the gear shaft 20 and the output flange 30 Toggle between connected and disconnected states.
  • connection or disconnection between the gear shaft 20 and the output flange 30 is controlled by the pneumatic clutch mechanism 40, so as to realize the interruption of the power output of the engine and effectively control the output power of the engine, Avoid the bodywork air compressor unit being in working condition all the time.
  • the rear power take-off assembly 100 further includes a sealing member 60, and the sealing member 60 is connected to the end of the output flange 30 close to the housing 10 through fasteners (eg, bolts) 61.
  • the sealing member 60 is sealed
  • the member 60 is an annular member, the sealing member 60 abuts against the outer side of the casing 10 along the circumferential direction of the casing 10 , the sealing member 60 is located at the joint of the output flange 30 and the casing 10 , and the sealing member 60 can prevent Lubricating oil leaks.
  • the pneumatic clutch mechanism 40 includes: a main friction plate 41 , an auxiliary friction plate 42 , a pushing component 43 and a reset member 44 .
  • the main friction plate 41 can be relatively middle
  • the shaft 21 is sleeved on the intermediate shaft 21 in a sliding manner.
  • the intermediate shaft 21 is connected to the gear shaft 20 through its internal teeth and the external teeth of the gear shaft 20 .
  • the auxiliary friction plate 42 is internally connected to the output flange 30 in a slidable manner relative to the output flange 30.
  • the accommodating cavity 50 is formed between the housing 10 , the output flange 30 and the intermediate shaft 21 , the pushing assembly 43 is disposed in the accommodating cavity 50 in a slidable manner relative to the accommodating cavity 50 , in addition, the reset member 44 is disposed on the intermediate shaft 21 .
  • the accommodating cavity 50 on the side of the push assembly 43 close to the main friction plate 41 is filled with lubricating oil to ensure the lubrication between the main friction plate 41 and the auxiliary friction plate 42 and avoid the main friction plate 41 and the auxiliary friction plate. Abnormal noise occurs when the sheet 42 contacts.
  • the working principle of the pneumatic clutch mechanism 40 the push component 43 can move to the main friction plate 41 and the auxiliary friction plate 42 under the action of the gas and push the main friction plate 41 and the auxiliary friction plate 42 to combine, that is, the gas is moved away from the output flange 30.
  • One end enters the accommodating cavity 50, and makes the push assembly 43 move in the direction of the main friction plate 41 and the auxiliary friction plate 42.
  • the push assembly 43 contacts the main friction plate 41 or the auxiliary friction plate 42. plate 42 and pushes the main friction plate 41 to be tightly combined with the auxiliary friction plate 42 , thereby ensuring the driving connection between the gear shaft 20 and the output flange 30 .
  • the air supplied to the accommodating chamber 50 is exhausted, and the push assembly 43 moves away from the main friction plate 41 and the auxiliary friction plate 42 through the action of the reset member 44 provided on the intermediate shaft 42, Until the push assembly 43 is reset, the main friction plate 41 and the auxiliary friction plate 42 are reset.
  • the reset member 44 when the reset member 44 is in the original state, one end of the reset member 44 is disposed in the groove 211 of the intermediate shaft 21 , the other end of the reset member 44 is located at the outer end of the intermediate shaft 21 , and the other end of the reset member 44 is on the A guide sleeve 441 is provided, and the guide sleeve 441 is used to guide the reset member 44 .
  • the reset member 44 is a spring.
  • the inner edge of the main friction plate 41 is provided with first inner teeth 411
  • the outer edge of the intermediate shaft 21 is provided with first outer teeth matched with the first inner teeth 411 211
  • the main friction plate 41 and the intermediate shaft 21 are slidably connected through the cooperation of the first inner teeth 411 and the first outer teeth 211 , while ensuring that the main friction plate 41 and the intermediate shaft 21 do not move along the radial direction of the main friction plate 41 .
  • the outer edge of the auxiliary friction plate 42 is provided with a second outer tooth 421
  • the output flange 30 is provided with a second inner tooth matched with the second outer tooth 421
  • the auxiliary friction plate 41 and the output flange 30 pass through the second outer tooth 421
  • a sliding connection is achieved with the second inner teeth, and at the same time, it is ensured that the auxiliary friction plate 42 and the output flange 30 do not have positions along the radial direction of the auxiliary friction plate 42 .
  • the push assembly 43 includes: a piston 431 , a piston bearing 432 , a push block 433 and a push bearing 434 .
  • the housing 10 is formed with an air inlet 11 , the air inlet 11 and the accommodating cavity 50 is connected, one end of the piston 431 close to the intake port 11 is provided with a groove 4311 , and the air supply system 300 supplies gas through the intake port 11 like the accommodating cavity 50 to push the piston 431 to move in the direction of the main friction plate 41 .
  • One end of the piston 431 away from the intake passage 11 is provided with a first limiting block 4312 , the piston bearing 432 is sleeved on the first limiting block 4312 , and the radial direction of the piston 431 is limited by the piston bearing 432 .
  • the push block 433 is sleeved on the piston bearing 432 , the push bearing 434 is sleeved on the push block 433 , and the push bearing 434 is clamped between the second limit block 4313 and the push block 433 along the radial direction of the gear shaft 20 .
  • the push block 433 is limited in the radial direction of the intermediate shaft 21 .
  • One end of the push block 433 close to the main friction plate 41 is provided with a blocking arm 4321.
  • the blocking arm 4321 is used to contact the main friction plate 41 or the auxiliary friction plate 42.
  • the piston 431 drives the blocking arm 4321 move to the main friction plate 41 together, and the blocking arm 4321 pushes the main friction plate 41 to contact and combine with the auxiliary friction plate 42 .
  • the lower end of the push block 433 is provided with a guide groove 4331 for guiding the reset member 44 , and the reset member 44 is guided by the cooperation of the guide sleeve 441 and the guide groove 4331 .
  • the intermediate shaft 21 and the gear shaft 20 are connected through the cooperation of internal teeth and external teeth.
  • the rear power take-off assembly 40 also includes a positioning bearing 45, which is arranged between the housing 10 and the gear shaft 20, and the intermediate shaft 21 is opened between the positioning bearing 45 and the output flange 30, so as to position the intermediate shaft 21 , to prevent the intermediate shaft 21 from sliding along the gear shaft 20 .
  • the rear power take-off assembly 40 further includes a baffle 46 , the baffle 46 is an annular baffle, the annular baffle 46 is sleeved on the gear shaft 20 , and the baffle 46 is arranged inside the output flange 30 , the baffle 46 is located between the intermediate shaft 21 and the output flange 30 along the axial direction of the gear shaft 20, the limit ring 47 and the limit bearing 48 are sleeved on the gear shaft 21, and the output flange 30 is sleeved on the limit bearing 48.
  • the output flange 30 restricts the limit bearing 48 from moving away from the push assembly 40.
  • Both sides of the limit ring 47 are in contact with the limit bearing 48 and the baffle 46 respectively, and the two ends of the intermediate shaft 21 are respectively in contact with the positioning bearing 45. Abutting against the baffle 46 , that is, the intermediate shaft 21 is positioned through the cooperation of the positioning bearing 45 , the baffle 46 , the limiting ring 47 and the limiting bearing 48 .
  • the baffle plate 46 is also used to limit the position of the intermediate shaft 21 along the axial direction of the gear shaft 20 and the positions of the main friction plate 41 and the auxiliary friction plate 42, so as to prevent the main friction plate 41 and the auxiliary friction plate 42 from contacting the output flange 40, and to avoid contact with the output flange 40.
  • the output flange 40 causes wear.
  • sealing rings are provided between the intermediate shaft 21 and the baffle plate 46 and between the piston 431 and the housing 10 to prevent the leakage of lubricating oil or gas.
  • An embodiment of the second aspect of the present invention proposes an engineering vehicle 500 .
  • the engineering vehicle 500 includes an engine 200 , a rear power take-off assembly 100 , an air supply system 300 and an ECU 400 , and the rear power take-off assembly 100 is used to connect the engine 200 .
  • the air supply system 300 is used to provide gas for the rear power take-off assembly 100.
  • the ECU 400 is electrically connected to the engine 200 and the rear power take-off assembly 100 respectively.
  • the ECU 400 controls the rear power take-off assembly 100 and the engine 200 through the air supply system 300. connect.
  • the vehicle speed and the engine speed are obtained through the ECU 400. If the vehicle speed is 0, the engine speed is greater than 0, the engine is running normally, and the solenoid valve is not faulty, the ECU 400 controls the air supply system 300 to be the rear power take-off assembly 100 Air is supplied to connect the gear shaft 20 with the output flange 30 , and the ECU 400 controls the air supply system 300 to stop supplying air to the rear power take-off assembly 100 according to information such as engine shutdown, so as to disconnect the gear shaft 20 from the output flange 300 . Thereby, the output power of the engine is effectively controlled, and the body-mounted air compressor device is prevented from working all the time.
  • the rear power take-off assembly 100 further includes a PTO activation switch (not shown in the figure), a PTO safety switch, a PTO switch+ and a PTO switch-, wherein the PTO activation switch is a part of the solenoid valve 302 .
  • Activation switch, PTO safety switch is the activation switch of the rear power take-off assembly
  • PTO switch + is the control switch for engine speed up
  • PTO switch - is the control switch for engine deceleration.
  • the air supply system 300 further includes a solenoid valve 301 , the solenoid valve 301 is arranged on the air supply pipeline 302 , and the solenoid valve 302 is electrically connected to the ECU 400 .
  • an embodiment of the third aspect of the present invention provides a control method for an engineering vehicle.
  • the control method is used to control the engineering vehicle according to any of the above embodiments, and the control method includes the following steps:
  • S6 control the engine speed to be not less than the first speed threshold and not greater than the second speed threshold
  • the ECU obtains the turn-on signal of the PTO (power take off) activation switch according to the vehicle speed equal to 0 (that is, the construction vehicle is in a stopped state), the engine speed is greater than 0, the engine running state is normal and the solenoid valve running state is normal, After the PTO activation switch is turned on, the solenoid valve can be connected.
  • the ECU controls the engine speed to be not less than the first speed threshold and not greater than the second speed threshold according to the turn-on signal of the PTO activation switch. When the engine speed is between the first speed threshold and the second speed threshold, the rear power take-off assembly will not be The speed is too fast to engage or cause some damage after engagement.
  • the ECU obtains the opening signal of the PTO safety signal according to the engine speed not less than the first speed threshold and not greater than the second speed threshold. After the PTO safety signal is turned on, the solenoid valve can be opened, and then the ECU controls the solenoid valve of the air supply system to open to Let the gas enter the rear power take-off assembly, and then control the combination of the gear shaft and the output flange.
  • the ECU obtains the turn-on signal of the PTO activation switch according to the information that the vehicle speed is 0, the engine speed is greater than 0, the engine running state is normal, and the solenoid valve has no fault, and then the ECU controls the engine speed to not be When it is less than the first rotational speed threshold and not greater than the second rotational speed threshold, the solenoid valve is controlled to be connected, so that the air supply system supplies air to the rear power take-off assembly.
  • S72 Control the engine speed to be less than the third speed threshold according to the air pressure value of the rear power take-off assembly being greater than the air pressure threshold.
  • the engine speed is controlled according to the power demand of the output power mechanism, but the engine speed should be less than or equal to the third speed Threshold, the third speed threshold is the maximum speed threshold that the rear power take-off assembly can bear, so as to prevent the pneumatic clutch mechanism from being damaged due to excessive engine speed.
  • the second rotational speed threshold is smaller than the third rotational speed threshold.
  • the second rotational speed threshold is the speed at which the rear power take-off assembly transitions from the disconnected state to the connected state. At this time, a lower speed is required to prevent damage to the rear power take-off assembly caused by increasing the speed.
  • the air pressure of the rear power take-off assembly is greater than the air pressure threshold, the pneumatic clutch mechanism is closely combined. At this time, the engine speed can be increased according to the demand of power output. Therefore, the third speed threshold is when the pneumatic clutch mechanism is tightly coupled, the pneumatic clutch mechanism can withstand the maximum speed.
  • the solenoid valve is controlled to be disconnected according to the shutdown signal of the PTO safety fire, the shutdown signal of the PTO activation switch or the engine shutdown signal.
  • the PTO safety switch When the PTO safety switch is turned off, the PTO activation switch is turned off or the engine is turned off, the solenoid valve should be disconnected to disconnect the rear power take-off assembly, thereby controlling the output flange to stop rotating.
  • S6 and S72 further comprise the following steps:
  • S6 and S72 further comprise the following steps:
  • neither the PTO switch+ nor the PTO switch- signals are deactivated when the signal of the PTO activation switch is OFF.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

A rear power take-off assembly (100), an engineering vehicle (500), and a control method for the engineering vehicle (500). The rear power take-off assembly (100) comprises: a housing (10); a gear shaft (20), the gear shaft (20) being arranged in the housing (10) in a penetrating manner, and the gear shaft (20) being used for being connected to an output end of an engine; an output flange (30), wherein the output flange (30) is sleeved on the gear shaft (20), an accommodating cavity (50) is formed among the housing (10), the output flange (30) and the gear shaft (20), and an air intake hole in communication with the accommodating cavity (50) is provided in the housing (10); and a pneumatic clutch mechanism (40), the pneumatic clutch mechanism (40) being arranged in the accommodating cavity (50), and the pneumatic clutch mechanism (40) being used for controlling the gear shaft (20) and the output flange (30) to be switched between a connected state and a disconnected state.

Description

后取力总成、工程车辆及工程车辆的控制方法Rear power take-off assembly, construction vehicle and control method for construction vehicle
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2020年12月01日提交至中国国家知识产权局的、申请号为202011387102.5、名称为“后取力总成、工程车辆及工程车辆的控制方法”的中国专利申请的优先权和权益,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number of 202011387102.5 and the title of "rear power take-off assembly, construction vehicle and control method of construction vehicle" submitted to the State Intellectual Property Office of China on December 01, 2020 and rights, the entire contents of which are incorporated herein by reference.
技术领域technical field
本发明属于发动机技术领域,具体涉及一种后取力总成、工程车辆及工程车辆的控制方法。The invention belongs to the technical field of engines, and in particular relates to a rear power take-off assembly, an engineering vehicle and a control method for the engineering vehicle.
背景技术Background technique
粉罐车是用于运输粉料的通用车辆,现有粉罐车上装时通常需要发动机驱动,为了节约成本通常采用现有的后取力总成驱动。但由于后取力总成与发动机曲轴通过齿轮直接连接,后取力总成随发动机转动而输出动力,无法实现动力输出的中断,从而导致上装空压机装置一直处于工作状态,难以满足整车行驶工况的工作需求。The powder tanker is a general-purpose vehicle for transporting powder materials. The existing powder tanker usually needs to be driven by an engine when it is loaded. In order to save costs, the existing rear power take-off assembly is usually used to drive it. However, because the rear power take-off assembly and the engine crankshaft are directly connected through gears, the rear power take-off assembly outputs power with the rotation of the engine, and the interruption of power output cannot be realized, resulting in the body-mounted air compressor device always in working state, which is difficult to meet the requirements of the whole vehicle. Working demands of driving conditions.
发明内容SUMMARY OF THE INVENTION
本发明的目的是至少解决难以中断发动机输出到后取力总成的动力的问题。该目的是通过以下技术方案实现的:It is an object of the present invention to at least solve the problem of difficulty in interrupting the power output of the engine to the rear power take-off. This purpose is achieved through the following technical solutions:
本发明第一方面提出了一种后取力总成,所述后取力总成包括:A first aspect of the present invention proposes a rear power take-off assembly, the rear power take-off assembly includes:
壳体;case;
齿轮轴,所述齿轮轴穿设于所述壳体,所述齿轮轴用于连接发动机输出端;a gear shaft, the gear shaft is penetrated through the casing, and the gear shaft is used to connect the output end of the engine;
输出法兰,所述输出法兰套设于所述齿轮轴,所述壳体、所述输出法兰与所述齿轮轴之间形成有容纳腔,所述壳体上设有与所述容纳腔连通的进气孔;an output flange, the output flange is sleeved on the gear shaft, a accommodating cavity is formed between the casing, the output flange and the gear shaft, and the casing is provided with the accommodating cavity The air inlet hole communicated with the cavity;
气动离合机构,所述气动离合机构设置在所述容纳腔内,所述气动离合机构用于控制所述齿轮轴与所述输出法兰在连接状态和断开状态之间切换。A pneumatic clutch mechanism is provided in the accommodating cavity, and the pneumatic clutch mechanism is used to control the gear shaft and the output flange to switch between a connected state and a disconnected state.
根据本发明实施例的后取力总成,通过气动离合机构控制齿轮轴与输出法兰之间的连接或断开,从而实现发动机动力输出的中断,有效控制发动机的输出动力,避免上装空压机装置一直处于工作状态。According to the rear power take-off assembly of the embodiment of the present invention, the connection or disconnection between the gear shaft and the output flange is controlled by the pneumatic clutch mechanism, so as to realize the interruption of the power output of the engine, effectively control the output power of the engine, and avoid loading air pressure on the body The machine is always in working condition.
另外,根据本发明实施例的后取力总成,还可以具有如下的技术特征:In addition, the rear power take-off assembly according to the embodiment of the present invention may also have the following technical features:
在本发明的一些实施例中,所述后取力总成还包括密封件,所述密封件与所述输出法兰靠近所述壳体的一端连接,所述密封件沿所述壳体周向抵接于所述壳体,所述密封件用于密封所述容纳腔内的润滑油。In some embodiments of the present invention, the rear power take-off assembly further includes a sealing member, the sealing member is connected to an end of the output flange close to the casing, and the sealing member is along the circumference of the casing. Abutting against the housing, the seal is used for sealing the lubricating oil in the accommodating cavity.
在本发明的一些实施例中,所述气动离合机构包括:In some embodiments of the present invention, the pneumatic clutch mechanism includes:
主摩擦片,所述主摩擦片以可相对中间轴滑动的方式套设于所述中间轴,所述中间轴套设于所述齿轮轴,所述容纳腔形成于所述壳体、所述法兰和所述中间轴之间;Main friction plate, the main friction plate is sleeved on the intermediate shaft in a sliding manner relative to the intermediate shaft, the intermediate shaft is sleeved on the gear shaft, the accommodating cavity is formed in the housing, the between the flange and the intermediate shaft;
副摩擦片,所述副摩擦片以可相对所述输出法兰可滑动的方式内接于所述输出法兰,所述齿轮轴与所述输出法兰处于断开状态时,所述主摩擦片与所述副摩擦片之间存在间隙,所述齿轮轴与所述输出法兰处于连接状态时,所述主摩擦片与所述副摩擦片紧密结合;Auxiliary friction plate, the auxiliary friction plate is internally connected to the output flange in a slidable manner relative to the output flange, and when the gear shaft and the output flange are in a disconnected state, the main friction plate There is a gap between the plate and the auxiliary friction plate, and when the gear shaft and the output flange are in a connected state, the main friction plate is tightly combined with the auxiliary friction plate;
推动组件,所述推动组件以可相对所述容纳腔滑动的方式设置在所述容纳腔内,所述推动组件在气体的作用下能够向所述主摩擦片与所述副摩擦片移动且推动所述主摩擦片与所述副摩擦片结合;A push assembly, the push assembly is disposed in the accommodating cavity in a slidable manner relative to the accommodating cavity, and the push assembly can move and push toward the main friction plate and the auxiliary friction plate under the action of gas the main friction plate is combined with the auxiliary friction plate;
复位件,所述复位件设置在所述中间轴上,所述复位件用于推动所述推动组件复位。a reset piece, the reset piece is arranged on the intermediate shaft, and the reset piece is used to push the push assembly to reset.
在本发明的一些实施例中,所述主摩擦片的内边缘设有第一内齿,所述中间轴的外边缘设有与所述第一内齿配合的第一外齿,所述副摩擦片的外边缘设有第二外齿,所述输出法兰上设有与所述第二外齿配合的第二内齿。In some embodiments of the present invention, the inner edge of the main friction plate is provided with first inner teeth, the outer edge of the intermediate shaft is provided with first outer teeth matched with the first inner teeth, the auxiliary The outer edge of the friction plate is provided with second outer teeth, and the output flange is provided with second inner teeth matched with the second outer teeth.
在本发明的一些实施例中,所述主摩擦片与所述副摩擦片均为多个,多个主摩擦片与多个副摩擦片间隔设置。In some embodiments of the present invention, both the main friction plates and the auxiliary friction plates are plural, and the main friction plates and the auxiliary friction plates are arranged at intervals.
在本发明的一些实施例中,所述推动组件包括:In some embodiments of the present invention, the push assembly includes:
活塞,所述壳体上形成有进气道,所述进气道与所述容纳腔连通,所述活塞靠近所述进气道一端设有凹槽,所述活塞远离所述进气道的一端设有第一限位块和第二限位块;A piston, an intake port is formed on the housing, the intake port communicates with the accommodating cavity, a groove is provided at one end of the piston close to the intake port, and the piston is far from the intake port. One end is provided with a first limit block and a second limit block;
活塞轴承,所述活塞轴承套设于所述第一限位块;a piston bearing, which is sleeved on the first limit block;
推动块,所述推动块套设于所述活塞轴承,所述推动块靠近所述主摩擦片的一端设有挡臂,所述挡臂用于接触所述主摩擦片或副摩擦片,所述推动块上设有用于为所述复位件导向的导向槽;A push block, the push block is sleeved on the piston bearing, and one end of the push block close to the main friction plate is provided with a blocking arm, and the blocking arm is used to contact the main friction plate or the auxiliary friction plate, so The push block is provided with a guide groove for guiding the reset piece;
推动轴承,所述推动轴承套设于所述推动块,且所述推动轴承沿所述齿轮轴的径向卡设于所述第二限位块与所述推动块之间。A push bearing is sleeved on the push block, and the push bearing is clamped between the second limit block and the push block along the radial direction of the gear shaft.
本发明第二方面提出了一种工程车辆,所述工程车辆包括:A second aspect of the present invention provides an engineering vehicle, the engineering vehicle comprising:
发动机;engine;
后取力总成,所述后取力总成用于连接所述发动机的输出端;a rear power take-off assembly, the rear power take-off assembly is used to connect the output end of the engine;
供气系统,所述供气系统用于为所述后取力总成提供气体;an air supply system, the air supply system is used to provide air for the rear power take-off assembly;
ECU,所述ECU分别与所述发动机、所述后取力总成电连接,所述ECU通过所述供气系统控制所述后取力总成与所述发动机连接。an ECU, the ECU is respectively electrically connected to the engine and the rear power take-off assembly, and the ECU controls the rear power take-off assembly to be connected to the engine through the air supply system.
根据本发明实施例的工程车辆,通过ECU获取车速和发动机转速,若车速为0同时发动机转速大于0,ECU控制供气系统为后取力总成供气,以使齿轮轴与输出法兰连接,ECU根据发动机熄火等信息控制供气系统停止向后取力总成供气,以使齿轮轴与输出法兰断开。从而有效控制发动机的输出动力,避免上装空压机装置一直处于工作状态。According to the construction vehicle of the embodiment of the present invention, the vehicle speed and the engine speed are obtained through the ECU. If the vehicle speed is 0 and the engine speed is greater than 0, the ECU controls the air supply system to supply air to the rear power take-off assembly, so that the gear shaft is connected with the output flange , the ECU controls the air supply system to stop supplying air to the rear power take-off assembly according to the information such as engine flameout, so as to disconnect the gear shaft from the output flange. Thereby, the output power of the engine is effectively controlled, and the body-mounted air compressor device is prevented from working all the time.
本发明第三方面提出了一种工程车辆的控制方法,所述控制方法用于控制根据上述任一实施例所述的工程车辆,其特征在于,所述控制方法包括:A third aspect of the present invention provides a control method for an engineering vehicle. The control method is used to control the engineering vehicle according to any one of the above embodiments. The control method includes:
S1:获取车速;S1: Get the speed of the vehicle;
S2:获取发动机转速;S2: Get the engine speed;
S3:获取发动机的运转状态;S3: Get the running state of the engine;
S4:获取电磁阀的状态;S4: Get the status of the solenoid valve;
S5:根据车速等于0、发动机转速大于0、发动机运行状态正常和电磁阀运行状态正常,获取PTO激活开关的开启信号;S5: According to the vehicle speed equal to 0, the engine speed greater than 0, the engine running state is normal and the solenoid valve running state is normal, obtain the opening signal of the PTO activation switch;
S6:控制发动机转速不小于第一转速阈值且不大于第二转速阈值;S6: control the engine speed to be not less than the first speed threshold and not greater than the second speed threshold;
S7:获取PTO安全开关的开启信号,控制供气系统为后取力总成供气。S7: Obtain the opening signal of the PTO safety switch, and control the air supply system to supply air to the rear power take-off assembly.
根据本发明实施例的工程车辆的控制方法,ECU根据车速为0判断车辆处于停车状态,根据发动机转速大于0判断发动机处于运转状态,此时,控制发 动机的转速使其处于第一阈值范围内,以使齿轮轴与输出法兰连接时不会因为齿轮轴转速过快而使输出法兰受到损伤。According to the control method of the construction vehicle according to the embodiment of the present invention, the ECU judges that the vehicle is in a stopped state according to the vehicle speed being 0, and judges that the engine is in a running state according to the engine speed being greater than 0. At this time, the ECU controls the speed of the engine to be within the first threshold range, In order to prevent the output flange from being damaged because the gear shaft rotates too fast when the gear shaft is connected with the output flange.
另外,根据本发明实施例的工程车辆的控制方法,还可以具有如下的技术特征:In addition, the control method for the construction vehicle according to the embodiment of the present invention may also have the following technical features:
在本发明的一些实施例中,所述根据发动机转速不大于第三转速阈值,控制供气系统为后取力总成供气后还包括以下步骤:In some embodiments of the present invention, after controlling the air supply system to supply air to the rear power take-off assembly according to the engine speed not being greater than the third speed threshold value, the following steps are further included:
获取后取力总成的气压值;Obtain the air pressure value of the rear power take-off assembly;
根据后取力总成的气压值大于气压阈值,控制发动机转速小于第二转速阈值。According to the air pressure value of the rear power take-off assembly being greater than the air pressure threshold, the engine speed is controlled to be less than the second speed threshold.
在本发明的一些实施例中,所述第二转速阈值小于所述第三转速阈值。In some embodiments of the present invention, the second rotational speed threshold is smaller than the third rotational speed threshold.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的附图标记表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本发明的工程车辆实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of an engineering vehicle of the present invention;
图2为图1所示后取力总成的整体结构剖视图;Figure 2 is a cross-sectional view of the overall structure of the rear power take-off assembly shown in Figure 1;
图3为图2所示局部放大图A;Fig. 3 is a partial enlarged view A shown in Fig. 2;
图4为图2所示后取力总成的局部结构爆炸示意图;Figure 4 is a schematic exploded schematic diagram of the partial structure of the rear power take-off assembly shown in Figure 2;
图5为本发明的工程车辆控制方法的控制流程图。FIG. 5 is a control flow chart of the construction vehicle control method of the present invention.
附图中各标记表示如下:The symbols in the accompanying drawings are indicated as follows:
100:后取力总成;100: Rear power take-off assembly;
10:壳体、11:进气道;10: shell, 11: intake port;
20:齿轮轴、21:中间轴、211:第一外齿;20: gear shaft, 21: intermediate shaft, 211: first external tooth;
30:输出法兰;30: output flange;
40:气动离合机构、41:主摩擦片、411:第一内齿、42:副摩擦片、421:第二外齿、43:推动组件、431:活塞、4311:凹槽、4312:第一限位块、4313:第二限位块、432:活塞轴承、4321:挡臂、433:推动块、4331:导向槽、44: 复位件、441:导向套、45:定位轴承、46:挡板、47:限位环、48:限位轴承;40: Pneumatic clutch mechanism, 41: Main friction plate, 411: First inner tooth, 42: Auxiliary friction plate, 421: Second outer tooth, 43: Push component, 431: Piston, 4311: Groove, 4312: First Limit block, 4313: Second limit block, 432: Piston bearing, 4321: Stop arm, 433: Push block, 4331: Guide groove, 44: Reset piece, 441: Guide sleeve, 45: Locating bearing, 46: Stop Plate, 47: Limit ring, 48: Limit bearing;
50:容纳腔;50: accommodating cavity;
60:密封件、61:紧固件;60: seal, 61: fastener;
200:发动机;200: engine;
300:供气系统、301:电磁阀、302:供气管路;300: Air supply system, 301: Solenoid valve, 302: Air supply pipeline;
400:ECU;400: ECU;
500:工程车辆。500: Construction vehicles.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。It is to be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a," "an," and "the" can also be intended to include the plural forms unless the context clearly dictates otherwise. The terms "comprising", "comprising", "containing" and "having" are inclusive and thus indicate the presence of stated features, steps, operations, elements and/or components, but do not preclude the presence or addition of one or Various other features, steps, operations, elements, components, and/or combinations thereof.
尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与第二区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be restricted by these terms. These terms may only be used to distinguish one element, component, region, layer or section from a second region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.
为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于第二元件或者特征的关系,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”等。这种 空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置翻转,那么描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。For ease of description, spatially relative terms such as "inner", "outer", "inner" may be used to describe the relationship of one element or feature relative to a second element or feature as shown in the figures. ", "outside", "below", "below", "above", "above", etc. This spatially relative term is intended to include different orientations of the device in use or operation other than the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" or "above the other elements or features" above features". Thus, the example term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
如图1至图3所示,本发明第一方面的实施例提出了一种后取力总成100,后取力总成100包括:壳体10、齿轮轴20、输出法兰30和气动离合机构40,具体地,齿轮轴20穿设于壳体10,齿轮轴20用于连接发动机输出端,输出法兰30套设于齿轮轴20,壳体10、输出法兰30与齿轮轴20之间形成有容纳腔50,壳体10上设有与容纳腔50连通的进气孔,气动离合机构40设置在容纳腔50中,气动离合机构40用于控制齿轮轴20与输出法兰30在连接状态和断开状态之间切换。As shown in FIGS. 1 to 3 , an embodiment of the first aspect of the present invention provides a rear power take-off assembly 100 . The rear power take-off assembly 100 includes: a casing 10 , a gear shaft 20 , an output flange 30 and a pneumatic The clutch mechanism 40 , specifically, the gear shaft 20 is passed through the casing 10 , the gear shaft 20 is used for connecting the output end of the engine, the output flange 30 is sleeved on the gear shaft 20 , the casing 10 , the output flange 30 and the gear shaft 20 A accommodating cavity 50 is formed therebetween, the housing 10 is provided with an air intake hole communicating with the accommodating cavity 50 , the pneumatic clutch mechanism 40 is arranged in the accommodating cavity 50 , and the pneumatic clutch mechanism 40 is used to control the gear shaft 20 and the output flange 30 Toggle between connected and disconnected states.
根据本发明实施例的后取力总成100,通过气动离合机构40控制齿轮轴20与输出法兰30之间的连接或断开,从而实现发动机动力输出的中断,有效控制发动机的输出动力,避免上装空压机装置一直处于工作状态。According to the rear power take-off assembly 100 of the embodiment of the present invention, the connection or disconnection between the gear shaft 20 and the output flange 30 is controlled by the pneumatic clutch mechanism 40, so as to realize the interruption of the power output of the engine and effectively control the output power of the engine, Avoid the bodywork air compressor unit being in working condition all the time.
在本发明的一些实施例中,后取力总成100还包括密封件60,密封件60通过紧固件(例如螺栓)61与输出法兰30靠近壳体10的一端连接,具体地,密封件60为环形件,密封件60沿壳体10周向抵接于壳体10的外侧,密封件60位于输出法兰30与壳体10的结合处,密封件60能够防止容纳腔50中的润滑油泄漏。当输出法兰30与齿轮轴20呈连接状态时,齿轮轴20驱动输出法兰30转动,输出法兰30带动密封件60转动,此时,壳体10保持不动,密封件60相对壳体10转动。In some embodiments of the present invention, the rear power take-off assembly 100 further includes a sealing member 60, and the sealing member 60 is connected to the end of the output flange 30 close to the housing 10 through fasteners (eg, bolts) 61. Specifically, the sealing member 60 is sealed The member 60 is an annular member, the sealing member 60 abuts against the outer side of the casing 10 along the circumferential direction of the casing 10 , the sealing member 60 is located at the joint of the output flange 30 and the casing 10 , and the sealing member 60 can prevent Lubricating oil leaks. When the output flange 30 is connected to the gear shaft 20, the gear shaft 20 drives the output flange 30 to rotate, and the output flange 30 drives the seal 60 to rotate. At this time, the housing 10 remains stationary, and the seal 60 is opposite to the housing 10 turns.
在本发明的一些实施例中,如图3所示,气动离合机构40包括:主摩擦片41、副摩擦片42、推动组件43和复位件44,具体地,主摩擦片41以可相对中间轴21滑动的方式套设于中间轴21,中间轴21通过其内齿与齿轮轴20的外齿配合以连接于齿轮轴20,即主摩擦片41与齿轮轴20通过中间轴21滑动连接。副摩擦片42以可相对输出法兰30可滑动的方式内接于输出法兰30,齿轮轴20与输出法兰30处于断开状态时,主摩擦片41与副摩擦片42之间存在间 隙,齿轮轴20与输出法兰30处于连接状态时,主摩擦片41与副摩擦片42紧密结合。通过主摩擦片41与副摩擦片42之间的配合实现齿轮轴20与输出法兰30之间的连接或者断开。容纳腔50形成于壳体10、输出法兰30和中间轴21之间,推动组件43以可相对容纳腔50滑动的方式设置在容纳腔50内,另外,复位件44设置在中间轴21上。本发明的实施例中,推动组件43靠近主摩擦片41一侧容纳腔50中注有润滑油,以保证主摩擦片41与副摩擦片42之间的润滑,避免主摩擦片41与副摩擦片42接触时发生异响。In some embodiments of the present invention, as shown in FIG. 3 , the pneumatic clutch mechanism 40 includes: a main friction plate 41 , an auxiliary friction plate 42 , a pushing component 43 and a reset member 44 . Specifically, the main friction plate 41 can be relatively middle The shaft 21 is sleeved on the intermediate shaft 21 in a sliding manner. The intermediate shaft 21 is connected to the gear shaft 20 through its internal teeth and the external teeth of the gear shaft 20 . The auxiliary friction plate 42 is internally connected to the output flange 30 in a slidable manner relative to the output flange 30. When the gear shaft 20 and the output flange 30 are in a disconnected state, there is a gap between the main friction plate 41 and the auxiliary friction plate 42. , when the gear shaft 20 and the output flange 30 are in a connected state, the main friction plate 41 and the auxiliary friction plate 42 are tightly combined. The connection or disconnection between the gear shaft 20 and the output flange 30 is realized by the cooperation between the main friction plate 41 and the auxiliary friction plate 42 . The accommodating cavity 50 is formed between the housing 10 , the output flange 30 and the intermediate shaft 21 , the pushing assembly 43 is disposed in the accommodating cavity 50 in a slidable manner relative to the accommodating cavity 50 , in addition, the reset member 44 is disposed on the intermediate shaft 21 . In the embodiment of the present invention, the accommodating cavity 50 on the side of the push assembly 43 close to the main friction plate 41 is filled with lubricating oil to ensure the lubrication between the main friction plate 41 and the auxiliary friction plate 42 and avoid the main friction plate 41 and the auxiliary friction plate. Abnormal noise occurs when the sheet 42 contacts.
气动离合机构40的工作原理:推动组件43在气体的作用下能够向主摩擦片41与副摩擦片42移动且推动主摩擦片41与副摩擦片42结合,即气体由远离输出法兰30的一端进入容纳腔50中,并使推动组件43向主摩擦片41和副摩擦片42的方向移动,随着进入容纳腔50的气体越来越多,推动组件43接触主摩擦片41或者副摩擦片42并推动主摩擦片41与副摩擦片42紧密结合,从而保证齿轮轴20与输出法兰30驱动连接。当不再需要发动机200输出动力时,排出供给到容纳腔50的空气,推动组件43通过设置在中间轴42的复位件44的作用,向远离主摩擦片41和副摩擦片42的方向移动,直至推动组件43复位、主摩擦片41和副摩擦片42复位。The working principle of the pneumatic clutch mechanism 40: the push component 43 can move to the main friction plate 41 and the auxiliary friction plate 42 under the action of the gas and push the main friction plate 41 and the auxiliary friction plate 42 to combine, that is, the gas is moved away from the output flange 30. One end enters the accommodating cavity 50, and makes the push assembly 43 move in the direction of the main friction plate 41 and the auxiliary friction plate 42. As more and more gas enters the accommodating cavity 50, the push assembly 43 contacts the main friction plate 41 or the auxiliary friction plate 42. plate 42 and pushes the main friction plate 41 to be tightly combined with the auxiliary friction plate 42 , thereby ensuring the driving connection between the gear shaft 20 and the output flange 30 . When the output power of the engine 200 is no longer required, the air supplied to the accommodating chamber 50 is exhausted, and the push assembly 43 moves away from the main friction plate 41 and the auxiliary friction plate 42 through the action of the reset member 44 provided on the intermediate shaft 42, Until the push assembly 43 is reset, the main friction plate 41 and the auxiliary friction plate 42 are reset.
具体地,复位件44在原始状态时,复位件44的一端设置在中间轴21的凹槽211中,复位件44的另一端位于中间轴21的外端,复位件44的所述另一端上设有导向套441,导向套441用于为复位件44导向。复位件44为弹簧。Specifically, when the reset member 44 is in the original state, one end of the reset member 44 is disposed in the groove 211 of the intermediate shaft 21 , the other end of the reset member 44 is located at the outer end of the intermediate shaft 21 , and the other end of the reset member 44 is on the A guide sleeve 441 is provided, and the guide sleeve 441 is used to guide the reset member 44 . The reset member 44 is a spring.
在本发明的一些实施例中,如图4所示,主摩擦片41的内边缘设有第一内齿411,中间轴21的外边缘设有与第一内齿411配合的第一外齿211,主摩擦片41与中间轴21通过第一内齿411与第一外齿211的配合实现滑动连接,同时保证主摩擦片41与中间轴21沿主摩擦片41的径向不发生位移。副摩擦片42的外边缘设有第二外齿421,输出法兰30上设有与第二外齿421配合的第二内齿,副摩擦片41与输出法兰30通过第二外齿421和第二内齿实现滑动连接,同时保证副摩擦片42与输出法兰30沿副摩擦片42的径向不会发生位置。In some embodiments of the present invention, as shown in FIG. 4 , the inner edge of the main friction plate 41 is provided with first inner teeth 411 , and the outer edge of the intermediate shaft 21 is provided with first outer teeth matched with the first inner teeth 411 211 , the main friction plate 41 and the intermediate shaft 21 are slidably connected through the cooperation of the first inner teeth 411 and the first outer teeth 211 , while ensuring that the main friction plate 41 and the intermediate shaft 21 do not move along the radial direction of the main friction plate 41 . The outer edge of the auxiliary friction plate 42 is provided with a second outer tooth 421 , the output flange 30 is provided with a second inner tooth matched with the second outer tooth 421 , and the auxiliary friction plate 41 and the output flange 30 pass through the second outer tooth 421 A sliding connection is achieved with the second inner teeth, and at the same time, it is ensured that the auxiliary friction plate 42 and the output flange 30 do not have positions along the radial direction of the auxiliary friction plate 42 .
在本发明的一些实施例中,主摩擦片41与副摩擦片42均为多个,多个主摩擦片41与多个副摩擦片42间隔设置多个主摩擦片41与多个副摩擦片42间隔设置以增大主摩擦片41与副摩擦片42之间的接触面积,进而提高主摩擦片 41与副摩擦片42结合的紧密度。In some embodiments of the present invention, there are multiple main friction plates 41 and multiple auxiliary friction plates 42 , and multiple main friction plates 41 and multiple auxiliary friction plates 42 are provided with multiple main friction plates 41 and multiple auxiliary friction plates at intervals. 42 are arranged at intervals to increase the contact area between the main friction plate 41 and the auxiliary friction plate 42 , thereby improving the tightness of the combination of the main friction plate 41 and the auxiliary friction plate 42 .
在本发明的一些实施例中,推动组件43包括:活塞431、活塞轴承432、推动块433和推动轴承434,具体地,壳体10上形成有进气道11,进气道11与容纳腔50连通,活塞431靠近进气道11一端设有凹槽4311,供气系统300通过进气道11像容纳腔50内供给气体,以推动活塞431向主摩擦片41的方向移动。活塞431远离进气道11的一端设有第一限位块4312,活塞轴承432套设于第一限位块4312,通过活塞轴承432对活塞431的径向进行限位。推动块433套设于活塞轴承432,推动轴承434套设于推动块433,推动轴承434沿齿轮轴20的径向卡设于第二限位块4313与推动块433之间,通过推动轴承434对推动块433的沿中间轴21的径向进行限位。推动块433靠近主摩擦片41的一端设有挡臂4321,挡臂4321用于接触主摩擦片41或副摩擦片42,当气体推动活塞431向主摩擦片41移动时,活塞431带动挡臂4321一同向主摩擦片41移动,挡臂4321推动主摩擦片41与副摩擦片42接触并结合。推动块433的下端设有用于为复位件44导向的导向槽4331,通过导向套441与导向槽4331的配合为复位件44导向。In some embodiments of the present invention, the push assembly 43 includes: a piston 431 , a piston bearing 432 , a push block 433 and a push bearing 434 . Specifically, the housing 10 is formed with an air inlet 11 , the air inlet 11 and the accommodating cavity 50 is connected, one end of the piston 431 close to the intake port 11 is provided with a groove 4311 , and the air supply system 300 supplies gas through the intake port 11 like the accommodating cavity 50 to push the piston 431 to move in the direction of the main friction plate 41 . One end of the piston 431 away from the intake passage 11 is provided with a first limiting block 4312 , the piston bearing 432 is sleeved on the first limiting block 4312 , and the radial direction of the piston 431 is limited by the piston bearing 432 . The push block 433 is sleeved on the piston bearing 432 , the push bearing 434 is sleeved on the push block 433 , and the push bearing 434 is clamped between the second limit block 4313 and the push block 433 along the radial direction of the gear shaft 20 . The push block 433 is limited in the radial direction of the intermediate shaft 21 . One end of the push block 433 close to the main friction plate 41 is provided with a blocking arm 4321. The blocking arm 4321 is used to contact the main friction plate 41 or the auxiliary friction plate 42. When the gas pushes the piston 431 to move to the main friction plate 41, the piston 431 drives the blocking arm 4321 move to the main friction plate 41 together, and the blocking arm 4321 pushes the main friction plate 41 to contact and combine with the auxiliary friction plate 42 . The lower end of the push block 433 is provided with a guide groove 4331 for guiding the reset member 44 , and the reset member 44 is guided by the cooperation of the guide sleeve 441 and the guide groove 4331 .
本发明的一些实施例中,中间轴21与齿轮轴20通过内齿和外齿的配合进行连接。后取力总成40还包括定位轴承45,定位轴承45设置在壳体10与齿轮轴20之间,中间轴21开设于定位轴承45和输出法兰30之间,从而对中间轴21进行定位,防止中间轴21沿齿轮轴20滑动。In some embodiments of the present invention, the intermediate shaft 21 and the gear shaft 20 are connected through the cooperation of internal teeth and external teeth. The rear power take-off assembly 40 also includes a positioning bearing 45, which is arranged between the housing 10 and the gear shaft 20, and the intermediate shaft 21 is opened between the positioning bearing 45 and the output flange 30, so as to position the intermediate shaft 21 , to prevent the intermediate shaft 21 from sliding along the gear shaft 20 .
本发明的一些实施例中,后取力总成40还包括挡板46,挡板46为环形挡板,环形挡板46套设于齿轮轴20,挡板46设置在输出法兰30的内部,挡板46沿齿轮轴20的轴向位于中间轴21与输出法兰30之间,限位环47和限位轴承48均套设于齿轮轴21,输出法兰30套设于限位轴承48,输出法兰30限制限位轴承48向远离推动组件40的方向移动,限位环47的两侧分别与限位轴承48和挡板46接触,中间轴21的两端分别与定位轴承45和挡板46相抵,即中间轴21通过定位轴承45、挡板46、限位环47和限位轴承48的配合进行定位。挡板46还用于限制中间轴21沿齿轮轴20轴向的位置和主摩擦片41和副摩擦片42的位置,防止主摩擦片41、副摩擦片42与输出法兰40接触,避免对输出法兰40造成磨损。另外,本发明的实施例中,中间轴21与挡板46之间、活 塞431与壳体10之间均设有密封圈,以防止润滑油或者气体泄漏。In some embodiments of the present invention, the rear power take-off assembly 40 further includes a baffle 46 , the baffle 46 is an annular baffle, the annular baffle 46 is sleeved on the gear shaft 20 , and the baffle 46 is arranged inside the output flange 30 , the baffle 46 is located between the intermediate shaft 21 and the output flange 30 along the axial direction of the gear shaft 20, the limit ring 47 and the limit bearing 48 are sleeved on the gear shaft 21, and the output flange 30 is sleeved on the limit bearing 48. The output flange 30 restricts the limit bearing 48 from moving away from the push assembly 40. Both sides of the limit ring 47 are in contact with the limit bearing 48 and the baffle 46 respectively, and the two ends of the intermediate shaft 21 are respectively in contact with the positioning bearing 45. Abutting against the baffle 46 , that is, the intermediate shaft 21 is positioned through the cooperation of the positioning bearing 45 , the baffle 46 , the limiting ring 47 and the limiting bearing 48 . The baffle plate 46 is also used to limit the position of the intermediate shaft 21 along the axial direction of the gear shaft 20 and the positions of the main friction plate 41 and the auxiliary friction plate 42, so as to prevent the main friction plate 41 and the auxiliary friction plate 42 from contacting the output flange 40, and to avoid contact with the output flange 40. The output flange 40 causes wear. In addition, in the embodiment of the present invention, sealing rings are provided between the intermediate shaft 21 and the baffle plate 46 and between the piston 431 and the housing 10 to prevent the leakage of lubricating oil or gas.
本发明第二方面的实施例提出了一种工程车辆500,工程车辆500包括:发动机200、后取力总成100、供气系统300和ECU400,后取力总成100用于连接发动机200的输出端,供气系统300用于为后取力总成100提供气体,ECU400分别与发动机200、后取力总成100电连接,ECU400通过供气系统300控制后取力总成100与发动机200连接。An embodiment of the second aspect of the present invention proposes an engineering vehicle 500 . The engineering vehicle 500 includes an engine 200 , a rear power take-off assembly 100 , an air supply system 300 and an ECU 400 , and the rear power take-off assembly 100 is used to connect the engine 200 . At the output end, the air supply system 300 is used to provide gas for the rear power take-off assembly 100. The ECU 400 is electrically connected to the engine 200 and the rear power take-off assembly 100 respectively. The ECU 400 controls the rear power take-off assembly 100 and the engine 200 through the air supply system 300. connect.
根据本发明实施例的工程车辆500,通过ECU400获取车速和发动机转速,若车速为0、发动机转速大于0、发动机运行正常、电磁阀无故障,ECU400控制供气系统300为后取力总成100供气,以使齿轮轴20与输出法兰30连接,ECU400根据发动机熄火等信息控制供气系统300停止向后取力总成100供气,以使齿轮轴20与输出法兰300断开。从而有效控制发动机的输出动力,避免上装空压机装置一直处于工作状态。According to the construction vehicle 500 of the embodiment of the present invention, the vehicle speed and the engine speed are obtained through the ECU 400. If the vehicle speed is 0, the engine speed is greater than 0, the engine is running normally, and the solenoid valve is not faulty, the ECU 400 controls the air supply system 300 to be the rear power take-off assembly 100 Air is supplied to connect the gear shaft 20 with the output flange 30 , and the ECU 400 controls the air supply system 300 to stop supplying air to the rear power take-off assembly 100 according to information such as engine shutdown, so as to disconnect the gear shaft 20 from the output flange 300 . Thereby, the output power of the engine is effectively controlled, and the body-mounted air compressor device is prevented from working all the time.
在本发明的一些实施例中,后取力总成100还包括PTO激活开关(图中未示出)、PTO安全开关、PTO开关+和PTO开关-,其中,PTO激活开关为电磁阀302的激活开关,PTO安全开关为后取力总成的激活开关、PTO开关+为发动机提速的控制开关、PTO开关-为发动机降速的控制开关。供气系统300还包括电磁阀301,电磁阀301设置在供气管路302上,电磁阀302与ECU400电连接。In some embodiments of the present invention, the rear power take-off assembly 100 further includes a PTO activation switch (not shown in the figure), a PTO safety switch, a PTO switch+ and a PTO switch-, wherein the PTO activation switch is a part of the solenoid valve 302 . Activation switch, PTO safety switch is the activation switch of the rear power take-off assembly, PTO switch + is the control switch for engine speed up, PTO switch - is the control switch for engine deceleration. The air supply system 300 further includes a solenoid valve 301 , the solenoid valve 301 is arranged on the air supply pipeline 302 , and the solenoid valve 302 is electrically connected to the ECU 400 .
如图5所示,本发明第三方面的实施例提出了一种工程车辆的控制方法,控制方法用于控制根据上述任一实施例的工程车辆,控制方法包括以下步骤:As shown in FIG. 5 , an embodiment of the third aspect of the present invention provides a control method for an engineering vehicle. The control method is used to control the engineering vehicle according to any of the above embodiments, and the control method includes the following steps:
S1:获取车速;S1: Get the speed of the vehicle;
S2:获取发动机转速;S2: Get the engine speed;
S3:获取发动机的运转状态;S3: Get the running state of the engine;
S4:获取电磁阀的状态;S4: Get the status of the solenoid valve;
S5:根据车速等于0、发动机转速大于0、发动机运行状态正常和电磁阀运行状态正常,获取PTO激活开关的开启信号;S5: According to the vehicle speed equal to 0, the engine speed greater than 0, the engine running state is normal and the solenoid valve running state is normal, obtain the opening signal of the PTO activation switch;
S6:控制发动机转速不小于第一转速阈值且不大于第二转速阈值;S6: control the engine speed to be not less than the first speed threshold and not greater than the second speed threshold;
S7:获取PTO安全开关的开启信号,控制供气系统为后取力总成供气。S7: Obtain the opening signal of the PTO safety switch, and control the air supply system to supply air to the rear power take-off assembly.
具体地,ECU根据车速等于0(即工程车辆处于停车状态)、发动机转速大于0、发动机运行状态正常和电磁阀运行状态正常,ECU获取PTO(power take  off取力器)激活开关的开启信号,PTO激活开关开启后,电磁阀才能够连通。ECU根据PTO激活开关的开启信号控制发动机转速不小于第一转速阈值且不大于第二转速阈值,发动机转速介于第一转速阈值和第二转速阈值之间时,后取力总成不会因为转速太快而无法接合或者接合后造成一定损伤。ECU根据发动机转速不小于第一转速阈值且不大于第二转速阈值,获取PTO安全信号的开启信号,PTO安全信号开启之后,电磁阀才可以打开,然后ECU控制供气系统的电磁阀打开,以使气体进入后取力总成,进而控制齿轮轴和输出法兰结合。Specifically, the ECU obtains the turn-on signal of the PTO (power take off) activation switch according to the vehicle speed equal to 0 (that is, the construction vehicle is in a stopped state), the engine speed is greater than 0, the engine running state is normal and the solenoid valve running state is normal, After the PTO activation switch is turned on, the solenoid valve can be connected. The ECU controls the engine speed to be not less than the first speed threshold and not greater than the second speed threshold according to the turn-on signal of the PTO activation switch. When the engine speed is between the first speed threshold and the second speed threshold, the rear power take-off assembly will not be The speed is too fast to engage or cause some damage after engagement. The ECU obtains the opening signal of the PTO safety signal according to the engine speed not less than the first speed threshold and not greater than the second speed threshold. After the PTO safety signal is turned on, the solenoid valve can be opened, and then the ECU controls the solenoid valve of the air supply system to open to Let the gas enter the rear power take-off assembly, and then control the combination of the gear shaft and the output flange.
根据本发明实施例的工程车辆的控制方法,ECU根据车速为0、发动机转速大于0、发动机运行状态正常、电磁阀无故障信息,获取的PTO激活开关的开启信号,之后ECU控制发动机的转速不小于第一转速阈值且不大于第二转速阈值,再控制电磁阀连通,以使供气系统为后取力总成供气。According to the control method of the construction vehicle according to the embodiment of the present invention, the ECU obtains the turn-on signal of the PTO activation switch according to the information that the vehicle speed is 0, the engine speed is greater than 0, the engine running state is normal, and the solenoid valve has no fault, and then the ECU controls the engine speed to not be When it is less than the first rotational speed threshold and not greater than the second rotational speed threshold, the solenoid valve is controlled to be connected, so that the air supply system supplies air to the rear power take-off assembly.
在本发明的一些实施例中,S7后还包括以下步骤:In some embodiments of the present invention, the following steps are also included after S7:
S71:获取后取力总成的气压值;S71: Obtain the air pressure value of the rear power take-off assembly;
S72:根据后取力总成的气压值大于气压阈值,控制发动机转速小于第三转速阈值。S72: Control the engine speed to be less than the third speed threshold according to the air pressure value of the rear power take-off assembly being greater than the air pressure threshold.
根据后取力总成的容纳腔内压力大于气压阈值,判断主摩擦片与副摩擦片接触紧密,此时,根据被输出动力机构的动力需求控制发动机转速,但发动机转速应小于等于第三转速阈值,第三转速阈值是后取力总成可承受的最大转速阈值,以防止发动机转速过大使气动离合机构不能承受而受到损伤。According to the pressure in the receiving chamber of the rear power take-off assembly is greater than the air pressure threshold, it is judged that the main friction plate and the auxiliary friction plate are in close contact. At this time, the engine speed is controlled according to the power demand of the output power mechanism, but the engine speed should be less than or equal to the third speed Threshold, the third speed threshold is the maximum speed threshold that the rear power take-off assembly can bear, so as to prevent the pneumatic clutch mechanism from being damaged due to excessive engine speed.
在本发明的一些实施例中,第二转速阈值小于第三转速阈值。In some embodiments of the invention, the second rotational speed threshold is smaller than the third rotational speed threshold.
其中,第二转速阈值为后取力总成由断开状态向连接状态转换时的速度,此时需要较小的速度以防止速度多大使后取力总成造成损伤。后取力总成的气压大于气压阈值时,气动离合机构结合紧密,此时可以根据动力输出的需求提高发动机转速,因此,第三转速阈值为气动离合机构结合紧密状态时,气动离合机构能够承受的最大转速。The second rotational speed threshold is the speed at which the rear power take-off assembly transitions from the disconnected state to the connected state. At this time, a lower speed is required to prevent damage to the rear power take-off assembly caused by increasing the speed. When the air pressure of the rear power take-off assembly is greater than the air pressure threshold, the pneumatic clutch mechanism is closely combined. At this time, the engine speed can be increased according to the demand of power output. Therefore, the third speed threshold is when the pneumatic clutch mechanism is tightly coupled, the pneumatic clutch mechanism can withstand the maximum speed.
在本发明的一些实施例中,S7后还包括以下步骤:In some embodiments of the present invention, the following steps are also included after S7:
获取PTO安全开关的关闭信号;Get the off signal of the PTO safety switch;
获取PTO激活开关的关闭信号;Get the close signal of the PTO activation switch;
获取发动机的熄火信号;Get the engine flameout signal;
根据PTO安全开火的关闭信号、PTO激活开关的关闭信号或者发动机的熄火信号,控制电磁阀断开。The solenoid valve is controlled to be disconnected according to the shutdown signal of the PTO safety fire, the shutdown signal of the PTO activation switch or the engine shutdown signal.
当PTO安全开关关闭、PTO激活开关关闭或者发动机熄火时,应断开电磁阀以使后取力总成断开,进而控制输出法兰停止转动。When the PTO safety switch is turned off, the PTO activation switch is turned off or the engine is turned off, the solenoid valve should be disconnected to disconnect the rear power take-off assembly, thereby controlling the output flange to stop rotating.
在本发明的一些实施例中,S6和S72还包括以下步骤:In some embodiments of the present invention, S6 and S72 further comprise the following steps:
获取PTO开关+的开启信号;Get the open signal of PTO switch +;
控制发动机转速提高。Control the engine speed to increase.
在本发明的一些实施例中,S6和S72还包括以下步骤:In some embodiments of the present invention, S6 and S72 further comprise the following steps:
获取PTO开关-的开启信号;Get the open signal of the PTO switch-;
控制发动机转速降低。Control the engine speed to decrease.
在本发明的一些实施例中,当PTO激活开关的信号为关闭时,PTO开关+和PTO开关-信号均无效。In some embodiments of the invention, neither the PTO switch+ nor the PTO switch- signals are deactivated when the signal of the PTO activation switch is OFF.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope disclosed by the present invention can easily think of changes or substitutions, All should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (10)

  1. 一种后取力总成,其特征在于,所述后取力总成包括:A rear power take-off assembly, characterized in that the rear power take-off assembly comprises:
    壳体;case;
    齿轮轴,所述齿轮轴穿设于所述壳体,所述齿轮轴用于连接发动机输出端;a gear shaft, the gear shaft is penetrated through the casing, and the gear shaft is used to connect the output end of the engine;
    输出法兰,所述输出法兰套设于所述齿轮轴,所述壳体、所述输出法兰与所述齿轮轴之间形成有容纳腔,所述壳体上设有与所述容纳腔连通的进气孔;an output flange, the output flange is sleeved on the gear shaft, a accommodating cavity is formed between the casing, the output flange and the gear shaft, and the casing is provided with the accommodating cavity The air inlet hole communicated with the cavity;
    气动离合机构,所述气动离合机构设置在所述容纳腔内,所述气动离合机构用于控制所述齿轮轴与所述输出法兰在连接状态和断开状态之间切换。A pneumatic clutch mechanism is provided in the accommodating cavity, and the pneumatic clutch mechanism is used to control the gear shaft and the output flange to switch between a connected state and a disconnected state.
  2. 根据权利要求1所述的后取力总成,其特征在于,所述后取力总成还包括密封件,所述密封件与所述输出法兰靠近所述壳体的一端连接,所述密封件沿所述壳体周向抵接于所述壳体,所述密封件用于密封所述容纳腔内的润滑油。The rear power take-off assembly according to claim 1, wherein the rear power take-off assembly further comprises a sealing member, the sealing member is connected to an end of the output flange close to the housing, the The sealing member abuts against the housing along the circumferential direction of the housing, and the sealing member is used for sealing the lubricating oil in the accommodating cavity.
  3. 根据权利要求1或2所述后取力总成,其特征在于,所述气动离合机构包括:The rear power take-off assembly according to claim 1 or 2, wherein the pneumatic clutch mechanism comprises:
    主摩擦片,所述主摩擦片以可相对中间轴滑动的方式套设于所述中间轴,所述中间轴套设于所述齿轮轴,所述容纳腔形成于所述壳体、所述法兰和所述中间轴之间;Main friction plate, the main friction plate is sleeved on the intermediate shaft in a sliding manner relative to the intermediate shaft, the intermediate shaft is sleeved on the gear shaft, the accommodating cavity is formed in the housing, the between the flange and the intermediate shaft;
    副摩擦片,所述副摩擦片以可相对所述输出法兰可滑动的方式内接于所述输出法兰,所述齿轮轴与所述输出法兰处于断开状态时,所述主摩擦片与所述副摩擦片之间存在间隙,所述齿轮轴与所述输出法兰处于连接状态时,所述主摩擦片与所述副摩擦片紧密结合;Auxiliary friction plate, the auxiliary friction plate is internally connected to the output flange in a slidable manner relative to the output flange, and when the gear shaft and the output flange are in a disconnected state, the main friction plate There is a gap between the plate and the auxiliary friction plate, and when the gear shaft and the output flange are in a connected state, the main friction plate is tightly combined with the auxiliary friction plate;
    推动组件,所述推动组件以可相对所述容纳腔滑动的方式设置在所述容纳腔内,所述推动组件在气体的作用下能够向所述主摩擦片与所述副摩擦片移动且推动所述主摩擦片与所述副摩擦片结合;A push assembly, the push assembly is disposed in the accommodating cavity in a slidable manner relative to the accommodating cavity, and the push assembly can move and push toward the main friction plate and the auxiliary friction plate under the action of gas the main friction plate is combined with the auxiliary friction plate;
    复位件,所述复位件设置在所述中间轴上,所述复位件用于推动所述推动组件复位。a reset piece, the reset piece is arranged on the intermediate shaft, and the reset piece is used to push the push assembly to reset.
  4. 根据权利要求3所述的后取力总成,其特征在于,所述主摩擦片的 内边缘设有第一内齿,所述中间轴的外边缘设有与所述第一内齿配合的第一外齿,所述副摩擦片的外边缘设有第二外齿,所述输出法兰上设有与所述第二外齿配合的第二内齿。The rear power take-off assembly according to claim 3, wherein the inner edge of the main friction plate is provided with a first inner tooth, and the outer edge of the intermediate shaft is provided with a first inner tooth. A first external tooth, the outer edge of the auxiliary friction plate is provided with a second external tooth, and the output flange is provided with a second internal tooth matched with the second external tooth.
  5. 根据权利要求3所述的后取力总成,其特征在于,所述主摩擦片与所述副摩擦片均为多个,多个主摩擦片与多个副摩擦片间隔设置。The rear power take-off assembly according to claim 3, wherein there are multiple main friction plates and the auxiliary friction plates, and the plurality of main friction plates and the plurality of auxiliary friction plates are arranged at intervals.
  6. 根据权利要求3所述的后取力总成,其特征在于,所述推动组件包括:The rear power take-off assembly according to claim 3, wherein the pushing assembly comprises:
    活塞,所述壳体上形成有进气道,所述进气道与所述容纳腔连通,所述活塞靠近所述进气道一端设有凹槽,所述活塞远离所述进气道的一端设有第一限位块和第二限位块;A piston, an intake port is formed on the housing, the intake port communicates with the accommodating cavity, a groove is provided at one end of the piston close to the intake port, and the piston is far from the intake port. One end is provided with a first limit block and a second limit block;
    活塞轴承,所述活塞轴承套设于所述第一限位块;a piston bearing, which is sleeved on the first limit block;
    推动块,所述推动块套设于所述活塞轴承,所述推动块靠近所述主摩擦片的一端设有挡臂,所述挡臂用于接触所述主摩擦片或副摩擦片,所述推动块上设有用于为所述复位件导向的导向槽;A push block, the push block is sleeved on the piston bearing, and the end of the push block close to the main friction plate is provided with a blocking arm, and the blocking arm is used to contact the main friction plate or the auxiliary friction plate, so The push block is provided with a guide groove for guiding the reset piece;
    推动轴承,所述推动轴承套设于所述推动块,且所述推动轴承沿所述齿轮轴的径向卡设于所述第二限位块与所述推动块之间。A push bearing is sleeved on the push block, and the push bearing is clamped between the second limit block and the push block along the radial direction of the gear shaft.
  7. 一种工程车辆,其特征在于,所述工程车辆包括:An engineering vehicle, characterized in that the engineering vehicle comprises:
    发动机;engine;
    后取力总成,所述后取力总成用于连接所述发动机的输出端,所述后取力总成为根据权利要求1至6中任一项所述的后取力总成;a rear power take-off assembly, the rear power take-off assembly is used to connect the output end of the engine, and the rear power take-off assembly is the rear power take-off assembly according to any one of claims 1 to 6;
    供气系统,所述供气系统用于为所述后取力总成提供气体;an air supply system, the air supply system is used to provide air for the rear power take-off assembly;
    ECU,所述ECU分别与所述发动机、所述后取力总成电连接,所述ECU通过所述供气系统控制所述后取力总成与所述发动机连接。The ECU is electrically connected to the engine and the rear power take-off assembly, respectively, and the ECU controls the rear power take-off assembly to be connected to the engine through the air supply system.
  8. 一种工程车辆的控制方法,所述控制方法用于控制根据权利要求7所述的工程车辆,其特征在于,所述控制方法包括:A control method for an engineering vehicle, the control method is used to control the engineering vehicle according to claim 7, wherein the control method comprises:
    获取车速;get the speed;
    获取发动机转速;Get the engine speed;
    获取发动机的运转状态;Get the running state of the engine;
    获取电磁阀的状态;Get the status of the solenoid valve;
    根据车速等于0、发动机转速大于0、发动机运行状态正常和电磁阀运行状态正常,获取PTO激活开关的开启信号;According to the vehicle speed equal to 0, the engine speed greater than 0, the normal operating state of the engine and the normal operating state of the solenoid valve, the turn-on signal of the PTO activation switch is obtained;
    控制发动机转速不小于第一转速阈值且不大于第二转速阈值;controlling the engine speed to be not less than the first speed threshold and not greater than the second speed threshold;
    获取PTO安全开关的开启信号,控制供气系统为后取力总成供气。Obtain the open signal of the PTO safety switch, and control the air supply system to supply air to the rear power take-off assembly.
  9. 根据权利要求8所述的工程车辆的控制方法,其特征在于,所述根据发动机转速不大于第一转速阈值,控制供气系统为后取力总成供气后还包括以下步骤:The control method for a construction vehicle according to claim 8, wherein the control of the air supply system to supply air to the rear power take-off assembly according to the engine speed not greater than the first speed threshold value further comprises the following steps:
    获取后取力总成的气压值;Obtain the air pressure value of the rear power take-off assembly;
    根据后取力总成的气压值大于气压阈值,控制发动机转速小于第三转速阈值。According to the air pressure value of the rear power take-off assembly being greater than the air pressure threshold, the engine speed is controlled to be less than the third speed threshold.
  10. 根据权利要求9所述的工程车辆的控制方法,其特征在于,所述第二转速阈值小于所述第三转速阈值。The control method of an engineering vehicle according to claim 9, wherein the second rotational speed threshold is smaller than the third rotational speed threshold.
PCT/CN2020/140743 2020-12-01 2020-12-29 Rear power take-off assembly, engineering vehicle, and control method for engineering vehicle WO2022116334A1 (en)

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