WO2022116017A1 - Grating disc, method for recognizing z-phase signals, photoelectric encoder and laser radar - Google Patents

Grating disc, method for recognizing z-phase signals, photoelectric encoder and laser radar Download PDF

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Publication number
WO2022116017A1
WO2022116017A1 PCT/CN2020/133183 CN2020133183W WO2022116017A1 WO 2022116017 A1 WO2022116017 A1 WO 2022116017A1 CN 2020133183 W CN2020133183 W CN 2020133183W WO 2022116017 A1 WO2022116017 A1 WO 2022116017A1
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WIPO (PCT)
Prior art keywords
phase
grating
signal
lines
abnormal
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PCT/CN2020/133183
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French (fr)
Chinese (zh)
Inventor
李一鹏
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深圳市速腾聚创科技有限公司
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Priority to PCT/CN2020/133183 priority Critical patent/WO2022116017A1/en
Priority to CN202080005475.3A priority patent/CN114846301B/en
Publication of WO2022116017A1 publication Critical patent/WO2022116017A1/en
Priority to US18/202,268 priority patent/US20230296413A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/347Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells using displacement encoding scales
    • G01D5/3473Circular or rotary encoders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/347Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells using displacement encoding scales
    • G01D5/34707Scales; Discs, e.g. fixation, fabrication, compensation

Definitions

  • the application relates to the field of servo motors, and in particular, to a grating disk, a method for identifying a Z-phase signal, a photoelectric encoder and a laser radar.
  • the photoelectric encoder is a sensor that converts the mechanical geometric displacement on the output shaft of the servo motor into pulse or digital quantity through photoelectric conversion. This is the most widely used sensor at present.
  • the photoelectric encoder is composed of a light source, an optical code disc and a photosensitive element.
  • the grating disk is to open a number of rectangular holes in equal parts on a disk with a certain diameter. Since the photoelectric encoder disk is coaxial with the motor, when the motor rotates, the grating disk rotates at the same speed as the motor.
  • the optical receiver composed of electronic components such as light-emitting diodes detects and outputs several pulse signals. By calculating the number of pulses output by the photoelectric encoder per second It can reflect the current speed of the motor.
  • the code disc can also provide two pulse signals with a phase difference of 90.
  • the Z-phase engraved line connects two adjacent engraved lines.
  • the photoelectric encoder uses the Z-phase signal corresponding to the Z-phase engraved line to zero position.
  • the photoelectric encoder will detect abnormal Z-phase signals, resulting in detection errors.
  • the grating disc, the Z-phase signal identification method, the photoelectric encoder and the laser radar provided by the embodiments of the present application can solve the problem of detection error caused by abnormal Z-phase scribe lines on the grating disc in the related art.
  • the technical solution is as follows:
  • an embodiment of the present application provides a grating disk, including:
  • the disc has at least two Z-phase scribe lines distributed along the radial direction, the radial direction represents the direction passing through the axis line in the radial plane, and the length of each Z-phase scribe line is less than or equal to the radius of the disc, then Each Z-phase scribe line also corresponds to an angle, and the angle range is between 0 degrees and 360 degrees.
  • Each Z-phase scribe line has a certain width, and a plurality of A-phase scribe lines and /B-phase scribe lines are closely and evenly distributed in the radial direction on the disc, and the widths of different types of scribe lines are not equal.
  • the widths of any two Z-phase scribe lines in the at least two Z-phase scribe lines are not equal. It is easy to understand that the pulse widths of the Z-phase signals corresponding to the Z-phase scribed lines of different widths are also not equal.
  • At least two Z-phase scribe lines are evenly distributed on the disk, that is, the angular intervals of two adjacent Z-phase scribe lines are equal.
  • the width of the Z-phase scribe lines is incremented by a preset preset step size.
  • the at least two Z-phase scribe lines are non-uniformly distributed on the disc.
  • the number of the at least two Z-phase scribe lines is greater than or equal to 3, and the angular interval of two adjacent Z-phase scribe lines is incremented by a preset step size.
  • the widths of each Z-phase scribe line are equal.
  • the number of at least two Z-phase scribe lines is 2, and the angle difference between the two Z-phase scribe lines is between 30 degrees and 120 degrees.
  • the present application provides a method for identifying a Z-phase signal, which is applied to a grating disk, where the grating disk includes a disk, and the disk is radially distributed with at least two Z-phase scribe lines;
  • the identification method includes:
  • the position of the abnormal Z-phase scribe line on the grating disc is determined according to the position of the abnormal Z-phase signal.
  • an alarm prompt signal is output.
  • the present application provides a photoelectric encoder, comprising: a light source, a light receiver, a grating disk, a processor and a memory, and a grating disk is arranged between the light source and the light receiver;
  • the memory stores a computer program adapted to be loaded by the processor and perform the method steps according to any one of the first aspects.
  • the present application provides a laser radar, including the above-mentioned photoelectric encoder.
  • At least two Z-phase grating lines are redundantly set on the grating disc.
  • the abnormal Z-phase signal is identified by the position of the preset Z-phase grating line.
  • the position of each Z-phase graticule can quickly identify the Z-phase signal generated by the abnormal Z-phase graticule, and then use other normal Z-phase graticules to achieve zero calibration, so the reliability of zero calibration can be improved; in addition, The position of the abnormal Z-phase scribe line on the grating disc can be determined according to the abnormal Z-phase signal, which is convenient for fault location and maintenance of the grating disc.
  • FIG. 1 is a schematic structural diagram of a grating disk provided by an embodiment of the present application.
  • FIG. 2 is another schematic structural diagram of a grating disk provided by an embodiment of the present application.
  • FIG. 3 is a schematic flowchart of a method for identifying a Z-phase signal provided by an embodiment of the present application
  • FIG. 4A is a schematic structural diagram of a normal grating disk provided by an embodiment of the present application.
  • 4B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 4A;
  • 5A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application.
  • 5B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 5A;
  • 6A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application.
  • 6B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 8A;
  • FIG. 7A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application.
  • FIG. 7B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 7A;
  • FIG. 8 is a schematic structural diagram of a photoelectric encoder provided by an embodiment of the present application.
  • the grating disk includes a disk 11, and n Z-phase scribe lines are distributed on the disk 11 along the radial direction, and n is an integer greater than or equal to 2.
  • the types of grating disks are divided into transmission type and reflection type.
  • a grating disk is set on the rotating shaft of the motor, a plurality of slits are set on the grating disk, and light sources and light sources are respectively set on both sides of the grating disk.
  • the rotating shaft of the motor drives the grating disk to rotate synchronously during the rotation process
  • the optical signal emitted by the light source penetrates the gap on the grating disk and is detected by the optical receiver
  • the optical receiver converts the detected optical signal into an electrical signal, and then according to the electrical
  • the property information of the signal calculates the angular velocity of the motor.
  • the difference is that there are multiple reflective strips on the grating disc, the light source and the light receiver are arranged on the same side of the grating disc, and the optical signal emitted by the light source is received by the reflection of the reflective strips. Then the optical receiver converts the detected optical signal into an electrical signal, and calculates the angular velocity of the motor according to the property information of the electrical signal.
  • the Z-phase grating line is the slit set on the disk 11 ; for the reflection type grating disk, the Z-phase grating line is the reflection strip set on the disk 11 .
  • the width of the Z-phase line is related to the width of the Z-phase signal, that is, the larger the width of the Z-phase line, the larger the pulse width of the Z-phase signal, and the smaller the width of the Z-phase line, the pulse of the Z-phase signal. The smaller the width.
  • the radial direction indicates the direction along the radius of the disk 11 , that is, the extension lines of the Z-phase scribe line 21 to the Z-phase scribe line 2n all pass through the center of the disk 11 (not shown in FIG. 1 ).
  • the n number of Z-phase scribe lines may be uniformly distributed on the disc 11 , and may also be non-uniformly distributed on the disc 11 .
  • Non-uniform distribution means that n Z-phase scribe lines divide the circumference of the disk 11 into n arcs, and there is at least one arc with unequal angles in the n arcs.
  • n 3 Z-phase lines divide the circumference into 3 arcs, the sum of the angles of the 3 arcs is 360 degrees, and the angle distribution of the 3 arcs is 60 degrees , 120 degrees and 180 degrees, the angles of each arc are not equal.
  • the disc 11 is also provided with a plurality of A-phase scribe lines and/or B-phase scribe lines (not shown in the figure), and a plurality of A-phase scribe lines Lines or B-phase scribe lines are evenly distributed in the radial direction of the disk 11 , A-phase scribe lines are used to generate A-phase signals, and B-phase scribe lines are used to generate B-phase signals.
  • the interval between two adjacent Z-phase signals can be A The number of phase signals is represented; or when the B-phase and Z-phase scribe lines are set on the disc 11, since the positions of the B-phase and Z-phase scribe lines are known, the adjacent two Z-phase The interval of the signals can be represented by the number of B-phase signals; or when the A-phase, B-phase and Z-phase lines are set on the disc 11 at the same time, because the A-phase, B-phase and Z-phase lines are The position of the phase line is known.
  • the A-phase signal When the A-phase signal is used to represent the interval between two adjacent Z-phase signals, if the A-phase line fails, it is switched to the B-phase signal to represent the interval of the Z-phase signal; Correspondingly, when the B-phase signal is used to represent the interval between two adjacent Z-phase signals, if the B-phase scribe line fails, then the A-phase signal is switched to represent the interval of the Z-phase signal, which can improve the reliability of the system. sex.
  • Z-phase engraving line 21 and Z-phase engraving line 22 there are 3600 evenly distributed A-phase engraving lines and 2 Z-phase engraving lines on the disc 11, and the two Z-phase engraving lines are respectively: Z-phase engraving line 21 and Z-phase engraving line 22.
  • Z-phase engraving line 21 and Z-phase engraving line 22 There is a fixed positional relationship between the line and the A-phase scribed line, so the interval between the Z-phase scribed line 21 and the Z-phase scribed line 22 can be expressed by the number of A-phase scribed lines.
  • At least two Z-phase scribe lines are set on the disc of the grating disc.
  • the Z-phase scribe lines on the disc are polluted, it includes the pollution outside the existing Z-phase scribe lines and the current
  • the Z-phase signals generated by the abnormal Z-phase reticle can be quickly identified by the redundantly set distribution positions of the two Z-phase reticles, and then other normal Z-phase reticles can be used.
  • the line realizes zero calibration, so the reliability of zero calibration can be improved.
  • the widths of any two Z-phase scribe lines in the at least two Z-phase scribe lines are not equal.
  • the number of at least two Z-phase engraved lines is n, where n is an integer greater than or equal to 2, and the n Z-phase engraved lines are Z-phase engraved lines 1, Z-phase engraved lines 2, ..., Z-phase engraved lines n, the above
  • each Z-phase scribe line when the widths of the Z-phase scribe lines are not equal, at least two Z-phase scribe lines may be distributed uniformly or non-uniformly on the disk 11 , which is not limited in this application.
  • the Z-phase signals corresponding to each Z-phase scribe line can be effectively distinguished, so as to avoid confusion among the various Z-phase signals, and improve the accuracy of identifying the Z-phase signal.
  • a Z-phase scribe line 21 and a Z-phase scribe line 22 are provided on the disc 11 , and the Z-phase scribe line 21 has a width greater than that of the Z-phase scribe line 22 .
  • the width of the Z-direction scribe lines is increased by a preset step size.
  • the 3 Z-phase scribe lines are Z-phase scribe line 1, Z-phase scribe line 2 and Z-phase scribe line 3 respectively.
  • the width is L
  • the width of the Z-phase engraved line 2 is L+ ⁇ L
  • the width of the Z-phase engraved line 3 is L+2 ⁇ L.
  • At least two Z-phase scribe lines are distributed non-uniformly on the disk.
  • the Z-phase signals corresponding to each Z-phase scribe line can be effectively distinguished, so as to avoid confusion among the various Z-phase signals, and improve the identification of Z-phase signals. accuracy of the signal.
  • the number of the at least two Z-phase scribe lines is greater than or equal to 3, and the interval between two adjacent Z-phase scribe lines is increased by a preset step size.
  • the interval between two adjacent Z-phase scribe lines can be represented by an angle, or it can be represented by the number of A-phase scribe lines or B-phase scribe lines.
  • the interval is represented by an angle
  • the number of Z-phase engraved lines set on the grating disk is 3
  • the 3 Z-phase engraved lines are: Z-phase engraved line 1, Z-phase engraved line 2 and Z-phase engraved line 3, the preset
  • the step size is 30 degrees
  • the angular interval between Z-phase engraved line 1 and Z-phase engraved line 2 is 90 degrees
  • the angular interval between Z-phase engraved line 2 and Z-phase engraved line 3 is 120 degrees
  • the angular separation between 3 and Z-phase scribe line 1 is 150 degrees.
  • the interval is used to represent the number of A-phase scribe lines.
  • the interval between Z-phase engraved line 1 and Z-phase engraved line 2 is 900 A-phase engraved lines.
  • the interval between Z-phase engraved line 2 and Z-phase engraved line 3 is 1200 A-phase engraved lines, and the interval between Z-phase engraved line 3 and Z-phase engraved line 1 is 1500 A-phase engraved lines.
  • the number of at least two Z-phase scribe lines is 2, and the angle difference between the two Z-phase scribe lines is between 30 degrees and 120 degrees.
  • At least two Z-phase scribe lines are non-uniformly distributed on the disk, and the angular interval of the at least two Z-phase scribe lines is between 30 degrees and 120 degrees.
  • FIG. 3 a schematic flowchart of a method for identifying a Z-phase signal provided by an embodiment of the application, the method for identifying a Z-phase signal in the embodiment of the application is applied to the grating disk of FIG. 1 and FIG. 2 , and the structure of the grating disk can be Referring to the embodiments shown in FIG. 1 and FIG. 2 , details are not repeated here.
  • the method includes:
  • the preset duration is generally longer than the time for the motor to rotate 360 degrees, and the preset duration preferably includes two weeks of electrode rotation, which can ensure that at least two Z-phase signals of the same type are collected within the preset duration.
  • the grating disk is also provided with A-phase scribe lines or B-phase scribe lines, and a plurality of A-phase signals or B-phase signals are also collected by the optical receiver within a preset time period.
  • the position of each Z-phase signal can be represented by a relative position. For example, in this embodiment, the number of A-phase signals or B-phase signals corresponding to two adjacent Z-phase signals is used to represent its position.
  • 4 Z-phase signals are collected within a preset time period, and the positions of the collected 4 Z-phase signals are determined as: the distance between the first Z-phase signal and the second Z-phase signal
  • the interval is 900 A-phase signals
  • the interval between the 2nd Z-phase signal and the 3rd Z-phase signal is 2700 A-phase signals
  • the interval between the 3rd Z-phase signal and the 4th Z-phase signal is 900 A-phase signals. Since it is known that there are 3600 A-phase lines on the disk, and there are 3600 A-phase lines between the first Z-phase signal and the third Z-phase signal, the first Z-phase signal and the third Z-phase signal are separated by 3600 A-phase lines.
  • the phase signal corresponds to the same Z-phase line, and the Z-phase signal corresponding to the Z-phase line is marked as Z1; the second Z-phase signal and the fourth Z-phase signal are separated by 3600 A-phase lines, so the first The two Z-phase signals and the fourth Z-phase signal correspond to the same Z-phase line, and the Z-phase signal corresponding to the Z-phase line is marked as Z2.
  • the position of at least two Z-phase scribe lines is pre-stored in the memory, and the positions of at least two Z-phase scribe lines can be represented by relative positions, and the relative position is the A-phase between two adjacent Z-phase scribe lines. It is indicated by the number of reticle or B-phase reticle.
  • the number of Z-phase engraved lines set on the grating disk is 2: Z-phase engraved lines 21 and Z-phase engraved lines 22, the widths of each Z-phase engraved line are equal, and the Z-phase engraved lines 21 stored in the memory
  • the position between the Z-phase engraved line 22 and the Z-phase engraved line 22 is expressed as: the interval between the Z-phase engraved line 21 and the Z-phase engraved line 22 is 900 A-phase engraved lines, and the interval between the Z-phase engraved line 22 and the Z-phase engraved line 21 is 2700 A phase engraved line.
  • 4 Z-phase signals and multiple A-phase signals are collected within a preset time period.
  • the first Z-phase signal and the third Z-phase signal are composed of The same Z-phase graticule is generated, marked as Z1; the second Z-phase signal and the fourth Z-phase signal are generated by the same Z-phase grated line, marked as Z2.
  • the positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen from this that the position of the Z-phase signal collected in FIG. 4B completely matches the positions of the two Z-phase scribe lines preset in FIG. 4A , so the grating disk is normal.
  • FIG. 5B is a waveform diagram of the collected Z-phase signals.
  • Six Z-phase signals and multiple A-phase signals are collected within a preset time period. It is preferred to determine the pulse of each Z-phase signal. The widths meet the requirements, and then determine the positions of the 6 Z-phase signals as: the first Z-phase signal and the second Z-phase signal are separated by 900 A-phase signals, and the second Z-phase signal and the third Z-phase signal.
  • the 1st Z-phase signal and the 4th Z-phase signal are generated from the same Z-phase scribe line, which is recorded as Z-phase signal Z1; the 2nd Z-phase signal and the 5th Z-phase signal are generated from the same Z-phase scribe line, It is recorded as Z-phase signal Z2; the third Z-phase signal and the sixth Z-phase signal are generated by the same Z-phase scribed line, and recorded as Z-phase signal Z3.
  • the positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen that the waveforms of the Z-phase signal collected in Fig.
  • the position of the Z-phase scribe line stored in the image or the memory determines that the Z-phase signal Z3 is an abnormal Z-phase signal, the abnormal Z-phase signal corresponds to an abnormal Z-phase scribe line on the grating disc, and the abnormal Z-phase scribe line is on the grating disc.
  • the distribution is shown in FIG.
  • the interval between the abnormal Z-phase engraved line 23 and the Z-phase engraved line 22 is 300 Z-phase engraved lines
  • the interval between the abnormal Z-phase engraved line 23 and the Z-phase engraved line 21 is 2400 Z-phase engraved line.
  • FIG. 6B is a waveform diagram of the collected Z-phase signals.
  • Six Z-phase signals and multiple A-phase signals are collected within a preset time period. It is preferred to determine that the pulse widths of each Z-phase signal meet the requirements, and then Determine the positions of the 6 Z-phase signals as follows: the interval between the first Z-phase signal and the second Z-phase signal is 500 A-phase signals, and the interval between the second Z-phase signal and the third Z-phase signal is 400 A-phase signal, the interval between the third Z-phase signal and the fourth Z-phase signal is 2700 A-phase signals, and the interval between the fourth Z-phase signal and the fifth Z-phase signal is 500 A-phase signals, and the fifth There are 400 A-phase signals between the first Z-phase signal and the sixth Z-phase signal; it is known that 3600 A-phase signals will be generated when the grating disk rotates 360 degrees.
  • the first Z-phase signal and the fourth Z-phase signal are generated from the same Z-phase line, denoted as Z-phase signal Z1; the second Z-phase signal and the fifth Z-phase signal are generated from the same Z-phase line, It is recorded as Z-phase signal Z2; the third Z-phase signal and the sixth Z-phase signal are generated by the same Z-phase scribed line, and recorded as Z-phase signal Z3.
  • the positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen from this that the waveforms of the Z-phase signal collected in Fig. 6B and the Z-phase signal in Fig.
  • the position of the Z-phase scribe line stored in the image or the memory determines that the Z-phase signal Z3 is an abnormal Z-phase signal.
  • the abnormal Z-phase signal corresponds to an abnormal Z-phase scribe line on the grating disk.
  • the distribution is shown in FIG. 6A , the interval between the abnormal Z-phase engraved lines 23 and Z-phase engraved lines 21 is 500 A-phase engraved lines, and the interval between the abnormal Z-phase engraved lines 23 and Z-phase engraved lines 22 is 400 A phase engraved line.
  • FIG. 7B is a waveform diagram of the collected Z-phase signals.
  • Four Z-phase signals and multiple A-phase signals are collected within a preset time period, and the first Z-phase signal and the second Z-phase signal are determined. There are 700 A-phase signals between them, and the second one determines that the pulse width of the first Z-phase signal and the third Z-phase signal is not equal to the preset pulse width, so it is determined that there is abnormal Z between the four Z-phase signals.
  • Phase signal, the interval between the first Z-phase signal and the third Z-phase signal is 3600 A-phase signals, then the first Z-phase signal and the third Z-phase signal are generated by the same Z-phase scribed line, denoted as Z-phase signal Z1.
  • the second Z-phase signal and the fourth Z-phase signal are also generated due to the same Z-phase graticule, and are denoted as Z-phase signal Z2. according to pre-stored in memory.
  • the waveform of the Z-phase signal collected in Fig. 7B is different from that of the Z-phase signal shown in Fig. 4B. Therefore, it is easy to judge that there is an abnormal Z-phase signal in the Z-phase signal collected in Fig. 7B.
  • the position of the stored Z-phase engraved line determines that the Z-phase signal Z1 is an abnormal Z-phase signal.
  • the abnormal Z-phase signal corresponds to an abnormal Z-phase engraved line on the grating disc.
  • the abnormal Z-phase engraved line corresponds to the Z-phase engraved line 21", Z
  • the phase scribe line 21" covers the position of the original Z-phase scribe line 21.
  • each Z-phase engraved line on the grating disk is not limited to Fig. 4A to Fig. 7A, it can be combined according to actual needs, and then the processor can identify the abnormal Z-phase signal according to different setting methods, thereby The position of the abnormal Z-phase scribe line on the grating disk is determined, and the specific process can refer to the description of FIG. 4B to FIG. 7B , which will not be repeated here.
  • the abnormal Z-phase signals are filtered, and zeroing is performed by normal Z-phase signals other than the abnormal Z-phase signals. bit calibration; or
  • an alarm prompt signal is output.
  • the abnormal Z-phase signals when the Z-phase signals are not all abnormal Z-phase signals, the abnormal Z-phase signals may be newly added Z-phase signals (as shown in FIG. 5B and FIG. 6B ), or the abnormal Z-phase signals shown in FIG. 7B .
  • the abnormal Z-phase signal is filtered, and then zero calibration is performed with the normal Z-phase signal.
  • the zero calibration can no longer be performed normally, and an alarm prompt signal is output at this time to remind the user that maintenance is required.
  • At least two Z-phase scribe lines are set on the disc of the grating disc.
  • the Z-phase scribe lines on the disc are polluted, it includes the pollution outside the existing Z-phase scribe lines and the current
  • the Z-phase signals generated by the abnormal Z-phase reticle can be quickly identified by the redundantly set distribution positions of the two Z-phase reticles, and then other normal Z-phase reticles can be used.
  • the line realizes zero calibration, so the reliability of zero calibration can be improved.
  • FIG. 8 provides a schematic structural diagram of an optoelectronic encoder according to an embodiment of the present application.
  • the photoelectric encoder 1000 may include: at least one processor 1001 , a light source 1002 , and an optical receiver 1003 , raster disk 1004 , memory 1005 and at least one communication bus 1006 .
  • the light source 1002 is used to emit optical signals, and the optical signals are irradiated onto the optical receiver 1003 through the grating disc 1004 (Z-phase grating, A-phase grating or B-phase grating), and the optical receiver 1003 is used for
  • the received optical signal is converted into an electrical signal (ie A-phase signal, B-phase signal or Z-phase signal), and the electrical signal is transmitted to the processor 1001 .
  • the structure of the grating disk 1004 can be referred to the description of the embodiments in FIG. 1 to FIG. 2 , and details are not repeated here.
  • the communication bus 1006 is used to realize the connection communication between these components.
  • the processor 1001 may include one or more processing cores.
  • the processor 1001 uses various interfaces and lines to connect various parts of the entire 1000, and executes photoelectric coding by running or executing the instructions, programs, code sets or instruction sets stored in the memory 1005, and calling the data stored in the memory 1005. various functions of the controller 1000 and processing data.
  • the processor 1001 may adopt at least one of digital signal processing (Digital Signal Processing, DSP), field-programmable gate array (Field-Programmable Gate Array, FPGA), and programmable logic array (Programmable LogicArray, PLA). implemented in hardware.
  • DSP Digital Signal Processing
  • FPGA Field-Programmable Gate Array
  • PLA programmable logic array
  • the memory 1005 may include random access memory (Random Access Memory, RAM), or may include read-only memory (Read-Only Memory).
  • the memory 1005 includes a non-transitory computer-readable storage medium.
  • Memory 1005 may be used to store instructions, programs, codes, sets of codes, or sets of instructions.
  • the memory 1005 may include a stored program area and a stored data area, wherein the stored program area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), Instructions and the like used to implement the above method embodiments; the storage data area may store the data and the like involved in the above method embodiments.
  • the memory 1005 may also be at least one storage device located away from the aforementioned processor 1001 .
  • the memory 1005 as a computer storage medium may include an operating system, a network communication module, a user interface module and an application program.
  • the processor 1001 may be configured to call the application program for configuring the application program interface stored in the memory 1005 , and specifically execute the steps described in the method embodiment of FIG. 3 .
  • the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. During execution, the processes of the embodiments of the above-mentioned methods may be included.
  • the storage medium can be a magnetic disk, an optical disk, a read-only storage memory, or a random storage memory, and the like.
  • An embodiment of the present application further provides a computer storage medium, where the computer storage medium can store multiple instructions, and the instructions are suitable for being loaded by a processor and executing the method steps of the embodiment shown in FIG. 3 above.
  • the process reference may be made to the specific description of the embodiment shown in FIG. 3 , which will not be repeated here.
  • Embodiments of the present application also provide a laser radar, including the above-mentioned photoelectric encoder.
  • the above-mentioned laser transmitting circuit can be applied to the laser radar.
  • the laser radar can also include specific structures such as power supply, processing equipment, optical receiving equipment, rotating body, base, housing, and human-computer interaction equipment.
  • the laser radar can be a single-channel laser radar, including one of the above-mentioned laser emission circuits, and the laser radar can also be a multi-channel laser radar, including multiple channels of the above-mentioned laser emission circuits and corresponding control systems. The quantity can be determined according to actual needs.
  • the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. During execution, the processes of the embodiments of the above-mentioned methods may be included.
  • the storage medium can be a magnetic disk, an optical disk, a read-only storage memory, or a random storage memory, and the like.

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Abstract

A grating disc (1004), a photoelectric encoder (1000), a laser radar and a method for recognizing Z-phase signals (Z1, Z2, Z3); the grating disc (1004) comprises a disc (11), at least two Z-phase grooves are distributed on the disc (11) in the radial direction, and when the Z-phase grooves (21, 22, 23,…,2n) on the disc (11) is anomalous due to contamination, a Z-phase signal (Z3) generated by an anomalous Z-phase groove (23) can be quickly recognized by means of the preset distribution positions of the Z-phase grooves (21, 22, 24,..., 2n), and then zero calibration can be realized by using the remaining normal Z-phase grooves (21, 22, 24,..., 2n), thereby improving the reliability of zero calibration.

Description

光栅盘、Z相信号的识别方法、光电编码器和激光雷达Grating disk, identification method of Z-phase signal, photoelectric encoder and lidar 技术领域technical field
本申请涉及伺服电机领域,尤其涉及一种光栅盘、Z相信号的识别方法、光电编码器和激光雷达。The application relates to the field of servo motors, and in particular, to a grating disk, a method for identifying a Z-phase signal, a photoelectric encoder and a laser radar.
背景技术Background technique
光电编码器是一种通过光电转换将伺服电机输出轴上的机械几何位移量转换成脉冲或数字量的传感器。这是目前应用最多的传感器,光电编码器是由光源、光码盘和光敏元件组成。光栅盘是在一定直径的圆盘上等分地开通若干个长方形孔。由于光电码盘与电动机同轴,电动机旋转时,光栅盘与电动机同速旋转,经发光二极管等电子元件组成的光接收器检测输出若干脉冲信号,通过计算每秒光电编码器输出脉冲的个数就能反映当前电动机的转速。此外,为判断旋转方向,码盘还可提供相位相差90的两路脉冲信号。为了对转轴的绝对位置进行记录,光栅盘上通常设置有一个Z相刻线,Z相刻线连通两个相邻的刻线,光电编码器利用Z相刻线对应的Z相信号进行零位校准,然而光栅盘在使用过程中表面会覆盖有污渍或破损的情况,那么光电编码器会检测到异常的Z相信号,造成检测误差。The photoelectric encoder is a sensor that converts the mechanical geometric displacement on the output shaft of the servo motor into pulse or digital quantity through photoelectric conversion. This is the most widely used sensor at present. The photoelectric encoder is composed of a light source, an optical code disc and a photosensitive element. The grating disk is to open a number of rectangular holes in equal parts on a disk with a certain diameter. Since the photoelectric encoder disk is coaxial with the motor, when the motor rotates, the grating disk rotates at the same speed as the motor. The optical receiver composed of electronic components such as light-emitting diodes detects and outputs several pulse signals. By calculating the number of pulses output by the photoelectric encoder per second It can reflect the current speed of the motor. In addition, in order to determine the rotation direction, the code disc can also provide two pulse signals with a phase difference of 90. In order to record the absolute position of the rotating shaft, there is usually a Z-phase engraved line on the grating disc. The Z-phase engraved line connects two adjacent engraved lines. The photoelectric encoder uses the Z-phase signal corresponding to the Z-phase engraved line to zero position. However, if the surface of the grating disc is covered with stains or damage during use, the photoelectric encoder will detect abnormal Z-phase signals, resulting in detection errors.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了的光栅盘、Z相信号的识别方法、光电编码器和激光雷达,可以解决相关技术中光栅盘上的Z相刻线存在异常时造成检测误差的问题。所述技术方案如下:The grating disc, the Z-phase signal identification method, the photoelectric encoder and the laser radar provided by the embodiments of the present application can solve the problem of detection error caused by abnormal Z-phase scribe lines on the grating disc in the related art. The technical solution is as follows:
第一方面,本申请实施例提供了一种光栅盘,包括:In a first aspect, an embodiment of the present application provides a grating disk, including:
圆盘,所述圆盘沿径向分布有至少两个Z相刻线,径向表示径向平面内通过轴心线的方向,各个Z相刻线的长度小于或等于圆盘的半径,那么各个Z相刻线也对应一个角度,角度范围为0度~360度之间。各个Z相刻线具有一定的宽度,圆盘上的径向上还紧密均匀分布有多个A相刻线和/B相刻线,不 同类型的刻线的宽度不相等。Disc, the disc has at least two Z-phase scribe lines distributed along the radial direction, the radial direction represents the direction passing through the axis line in the radial plane, and the length of each Z-phase scribe line is less than or equal to the radius of the disc, then Each Z-phase scribe line also corresponds to an angle, and the angle range is between 0 degrees and 360 degrees. Each Z-phase scribe line has a certain width, and a plurality of A-phase scribe lines and /B-phase scribe lines are closely and evenly distributed in the radial direction on the disc, and the widths of different types of scribe lines are not equal.
在一种可能的设计中,所述至少两个Z相刻线中任意两个Z相刻线的宽度不相等。容易理解,不同宽度的Z相刻线对应的Z相信号的脉宽也不相等。In a possible design, the widths of any two Z-phase scribe lines in the at least two Z-phase scribe lines are not equal. It is easy to understand that the pulse widths of the Z-phase signals corresponding to the Z-phase scribed lines of different widths are also not equal.
在一种可能的设计中,至少两个Z相刻线均匀的分布在圆盘上,即相邻的两个Z相刻线的角度间隔相等。In a possible design, at least two Z-phase scribe lines are evenly distributed on the disk, that is, the angular intervals of two adjacent Z-phase scribe lines are equal.
在一种可能的设计中,所述至少两个Z相刻线的数量大于或等于3时,Z相刻线的宽度以预设预设步长进行递增。In a possible design, when the number of the at least two Z-phase scribe lines is greater than or equal to 3, the width of the Z-phase scribe lines is incremented by a preset preset step size.
在一种可能的设计中,所述至少两个Z相刻线非均匀地分布在所述圆盘上。In one possible design, the at least two Z-phase scribe lines are non-uniformly distributed on the disc.
在一种可能的设计中,所述至少两个Z相刻线的数量大于或等于3,相邻的两个Z相刻线的角度间隔以预设步长递增。In a possible design, the number of the at least two Z-phase scribe lines is greater than or equal to 3, and the angular interval of two adjacent Z-phase scribe lines is incremented by a preset step size.
在一种可能的设计中,各个Z相刻线的宽度相等。In one possible design, the widths of each Z-phase scribe line are equal.
在一种可能的设计中,至少两个Z相刻线的数量为2,两个Z相刻线的角度差为30度~120度之间。In a possible design, the number of at least two Z-phase scribe lines is 2, and the angle difference between the two Z-phase scribe lines is between 30 degrees and 120 degrees.
第二方面,本申请提供一种Z相信号的识别方法,应用于光栅盘,所述光栅盘包括圆盘,所述圆盘沿径向分布有至少两个Z相刻线;In a second aspect, the present application provides a method for identifying a Z-phase signal, which is applied to a grating disk, where the grating disk includes a disk, and the disk is radially distributed with at least two Z-phase scribe lines;
其中,所述识别方法包括:Wherein, the identification method includes:
确定预设时长内采集的多个Z相信号的位置;determining the positions of multiple Z-phase signals collected within a preset time period;
根据所述至少两个Z相刻线的位置和所述各个Z相信号的位置,在所述多个Z相信号中识别异常Z相信号;Identifying an abnormal Z-phase signal among the plurality of Z-phase signals according to the positions of the at least two Z-phase scribe lines and the positions of the respective Z-phase signals;
在存在异常Z相信号时,根据所述异常Z相信号的位置确定所述光栅盘上异常Z相刻线的位置。When there is an abnormal Z-phase signal, the position of the abnormal Z-phase scribe line on the grating disc is determined according to the position of the abnormal Z-phase signal.
在一种可能的设计中,还包括:In one possible design, also include:
在所述多个Z相信号不全为异常Z相信号时,过滤所述异常Z相信号,通过除所述异常Z相信号之外的正常Z相进行进行零位校准;或When the plurality of Z-phase signals are not all abnormal Z-phase signals, filter the abnormal Z-phase signals, and perform zero calibration by using normal Z-phases other than the abnormal Z-phase signals; or
在所述多个Z相信号均为异常Z相信号时,输出报警提示信号。When the plurality of Z-phase signals are all abnormal Z-phase signals, an alarm prompt signal is output.
第三方面,本申请提供了一种光电编码器,包括:光源、光接收器、光栅盘、处理器和存储器,所述光源和所述光接收器之间设置有光栅盘;In a third aspect, the present application provides a photoelectric encoder, comprising: a light source, a light receiver, a grating disk, a processor and a memory, and a grating disk is arranged between the light source and the light receiver;
其中,所述存储器存储有计算机程序,所述计算机程序适于由所述处理器 加载并执行如第一方面任意一项的方法步骤。Wherein, the memory stores a computer program adapted to be loaded by the processor and perform the method steps according to any one of the first aspects.
第四方面,本申请提供一种激光雷达,包括上述的光电编码器。In a fourth aspect, the present application provides a laser radar, including the above-mentioned photoelectric encoder.
本申请一些实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solutions provided by some embodiments of the present application include at least:
在光栅盘上冗余设置至少两个Z相刻线,在光栅盘上出现脏污等异常时,通过预先设置的Z相刻线的位置识别出异常的Z相信号,根据已知的至少两个Z相刻线的位置可以快速识别出异常的Z相刻线产生的Z相信号,然后可以利用其他正常的Z相刻线实现零位校准,因此可以提高零位校准的可靠性;另外,可以根据异常的Z相信号确定出光栅盘上异常Z相刻线的位置,便于对光栅盘进行故障定位和维修。At least two Z-phase grating lines are redundantly set on the grating disc. When an abnormality such as dirt occurs on the grating disc, the abnormal Z-phase signal is identified by the position of the preset Z-phase grating line. According to the known at least two The position of each Z-phase graticule can quickly identify the Z-phase signal generated by the abnormal Z-phase graticule, and then use other normal Z-phase graticules to achieve zero calibration, so the reliability of zero calibration can be improved; in addition, The position of the abnormal Z-phase scribe line on the grating disc can be determined according to the abnormal Z-phase signal, which is convenient for fault location and maintenance of the grating disc.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本申请实施例提供的一种光栅盘的结构示意图;1 is a schematic structural diagram of a grating disk provided by an embodiment of the present application;
图2是本申请实施例提供的一种光栅盘的另一结构示意图;2 is another schematic structural diagram of a grating disk provided by an embodiment of the present application;
图3是本申请实施例提供的Z相信号的识别方法的流程示意图;3 is a schematic flowchart of a method for identifying a Z-phase signal provided by an embodiment of the present application;
图4A是本申请实施例提供的正常的光栅盘的结构示意图;4A is a schematic structural diagram of a normal grating disk provided by an embodiment of the present application;
图4B是根据图4A的光栅盘生成的Z相信号和A相信号的波形图;4B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 4A;
图5A是本申请实施例提供的异常的光栅盘的结构示意图;5A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application;
图5B是根据图5A的光栅盘生成的Z相信号和A相信号的波形图;5B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 5A;
图6A是本申请实施例提供的异常的光栅盘的结构示意图;6A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application;
图6B是根据图8A的光栅盘生成的Z相信号和A相信号的波形图;6B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 8A;
图7A是本申请实施例提供的异常的光栅盘的结构示意图;7A is a schematic structural diagram of an abnormal grating disk provided by an embodiment of the present application;
图7B是根据图7A的光栅盘生成的Z相信号和A相信号的波形图;7B is a waveform diagram of a Z-phase signal and an A-phase signal generated according to the grating disk of FIG. 7A;
图8是本申请实施例提供的光电编码器的结构示意图。FIG. 8 is a schematic structural diagram of a photoelectric encoder provided by an embodiment of the present application.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施例方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
图1为本申请实施例提供的一种光栅盘的结构示意图,光栅盘包括圆盘11,圆盘11上沿着径向上分布有n个Z相刻线,n为大于或等于2的整数。光栅盘的类型又分为透射型和反射型,对于透射型的光栅盘来说,电机的转轴上设置有光栅盘,光栅盘上设置有多个缝隙,光栅盘的两侧分别设置有光源和光接收器,电机的转轴在转动过程中同步带动光栅盘转动,光源发射的光信号透出光栅盘上的缝隙被光接收器检测,光接收器将检测的光信号转换为电信号,然后根据电信号的属性信息计算电机的角速度。而对于反射型的光栅盘来说,其区别在于,光栅盘上设置的是多个反射条,光源和光接收器设置在光栅盘的同侧,光源发射的光信号通过反射条的反射被光接收器检测,然后光接收器将检测到的光信号转换为电信号,以及根据电信号的属性信息计算电机的角速度。1 is a schematic structural diagram of a grating disk provided by an embodiment of the present application. The grating disk includes a disk 11, and n Z-phase scribe lines are distributed on the disk 11 along the radial direction, and n is an integer greater than or equal to 2. The types of grating disks are divided into transmission type and reflection type. For the transmission type grating disk, a grating disk is set on the rotating shaft of the motor, a plurality of slits are set on the grating disk, and light sources and light sources are respectively set on both sides of the grating disk. Receiver, the rotating shaft of the motor drives the grating disk to rotate synchronously during the rotation process, the optical signal emitted by the light source penetrates the gap on the grating disk and is detected by the optical receiver, and the optical receiver converts the detected optical signal into an electrical signal, and then according to the electrical The property information of the signal calculates the angular velocity of the motor. For the reflective grating disc, the difference is that there are multiple reflective strips on the grating disc, the light source and the light receiver are arranged on the same side of the grating disc, and the optical signal emitted by the light source is received by the reflection of the reflective strips. Then the optical receiver converts the detected optical signal into an electrical signal, and calculates the angular velocity of the motor according to the property information of the electrical signal.
对于透射型的光栅盘来说,Z相刻线为圆盘11上设置的缝隙;对于反射型的光栅盘来说,Z相刻线为圆盘11上设置的反射条。当连续两次采集到Z相信号时表示电机带动光栅盘转动了360度。容易理解,Z相刻线的宽度和Z相信号的宽度有关,即Z相刻线的宽度越大则Z相信号的脉宽越大,Z相刻线的宽度越小则Z相信号的脉宽越小。径向表示沿着圆盘11的半径的方向,即Z相刻线21~Z相刻线2n的延长线均通过圆盘11的圆心(图1中未画出)。For the transmission type grating disk, the Z-phase grating line is the slit set on the disk 11 ; for the reflection type grating disk, the Z-phase grating line is the reflection strip set on the disk 11 . When the Z-phase signal is collected twice in a row, it means that the motor drives the grating disk to rotate 360 degrees. It is easy to understand that the width of the Z-phase line is related to the width of the Z-phase signal, that is, the larger the width of the Z-phase line, the larger the pulse width of the Z-phase signal, and the smaller the width of the Z-phase line, the pulse of the Z-phase signal. The smaller the width. The radial direction indicates the direction along the radius of the disk 11 , that is, the extension lines of the Z-phase scribe line 21 to the Z-phase scribe line 2n all pass through the center of the disk 11 (not shown in FIG. 1 ).
其中,n个Z相刻线可以均匀地分布在圆盘11上,也可以非均匀地分布在圆盘11上。均匀地分布表示n个Z相刻线将圆盘11的圆周等分为n个圆弧,每个圆弧的角度为360度/n,例如:n=4,4个Z相刻线将圆周划分为4个圆弧,每个圆弧的角度为90度。非均匀地分布表示n个Z相刻线将圆盘11的圆周分为n个圆弧,n个圆弧中存在至少一个角度不相等的圆弧,优选的,n个圆弧中所有的圆弧的角度均不相等,例如:n=3,3个Z相刻线将圆周划分为3个圆弧,3个圆弧的角度之和为360度,3个圆弧的角度分布为60度、120度和180度,各个圆弧的角度均不相等。Wherein, the n number of Z-phase scribe lines may be uniformly distributed on the disc 11 , and may also be non-uniformly distributed on the disc 11 . Evenly distributed means that n Z-phase scribe lines divide the circumference of the disk 11 into n arcs, and the angle of each arc is 360 degrees/n, for example: n=4, 4 Z-phase scribe lines divide the circumference of the circle. Divided into 4 arcs, each with an angle of 90 degrees. Non-uniform distribution means that n Z-phase scribe lines divide the circumference of the disk 11 into n arcs, and there is at least one arc with unequal angles in the n arcs. Preferably, all the circles in the n arcs The angles of the arcs are not equal, for example: n=3, 3 Z-phase lines divide the circumference into 3 arcs, the sum of the angles of the 3 arcs is 360 degrees, and the angle distribution of the 3 arcs is 60 degrees , 120 degrees and 180 degrees, the angles of each arc are not equal.
需要说明的是,圆盘11上除设置有n个Z相刻线之外,还设置有多个A相刻线和/或B相刻线(图中未画出),多个A相刻线或B相刻线均匀的分布 在圆盘11的径向方向,A相刻线用于生成A相信号,B相刻线用于生成B相信号。其中,在圆盘11上设置有A相刻线和Z相刻线时,由于A相刻线和Z相刻线的位置是已知的,相邻的两个Z相信号的间隔可以使用A相信号的数量来表示;或在圆盘11上设置有B相刻线和Z相刻线时,由于B相刻线和Z相刻线的位置是已知的,相邻的两个Z相信号的间隔可以使用B相信号的数量来表示;或在圆盘11上同时设置有A相刻线、B相刻线和Z相刻线时,由于A相刻线、B相刻线和Z相刻线的位置是已知的,在使用A相信号表示相邻的两个Z相信号的间隔时,如果A相刻线发生故障,那么切换为B相信号来表示Z相信号的间隔;相应的,在使用B相信号表示相邻的两个Z相信号的间隔是,如果B相刻线发生故障,那么切换为A相信号来表示Z相信号的间隔,这样可以提高系统工作的可靠性。It should be noted that in addition to the n number of Z-phase scribe lines, the disc 11 is also provided with a plurality of A-phase scribe lines and/or B-phase scribe lines (not shown in the figure), and a plurality of A-phase scribe lines Lines or B-phase scribe lines are evenly distributed in the radial direction of the disk 11 , A-phase scribe lines are used to generate A-phase signals, and B-phase scribe lines are used to generate B-phase signals. Wherein, when the A-phase scribe line and the Z-phase scribe line are set on the disc 11, since the positions of the A-phase scribe line and the Z-phase scribe line are known, the interval between two adjacent Z-phase signals can be A The number of phase signals is represented; or when the B-phase and Z-phase scribe lines are set on the disc 11, since the positions of the B-phase and Z-phase scribe lines are known, the adjacent two Z-phase The interval of the signals can be represented by the number of B-phase signals; or when the A-phase, B-phase and Z-phase lines are set on the disc 11 at the same time, because the A-phase, B-phase and Z-phase lines are The position of the phase line is known. When the A-phase signal is used to represent the interval between two adjacent Z-phase signals, if the A-phase line fails, it is switched to the B-phase signal to represent the interval of the Z-phase signal; Correspondingly, when the B-phase signal is used to represent the interval between two adjacent Z-phase signals, if the B-phase scribe line fails, then the A-phase signal is switched to represent the interval of the Z-phase signal, which can improve the reliability of the system. sex.
例如:圆盘11上设置有3600个均匀分布的A相刻线和2个Z相刻线,2个Z相刻线分别为:Z相刻线21和Z相刻线22,由于Z相刻线和A相刻线之间存在固定的位置关系,因此Z相刻线21和Z相刻线22之间的间隔可以使用A相刻线的数量来表示。For example, there are 3600 evenly distributed A-phase engraving lines and 2 Z-phase engraving lines on the disc 11, and the two Z-phase engraving lines are respectively: Z-phase engraving line 21 and Z-phase engraving line 22. There is a fixed positional relationship between the line and the A-phase scribed line, so the interval between the Z-phase scribed line 21 and the Z-phase scribed line 22 can be expressed by the number of A-phase scribed lines.
在本实施例中,光栅盘的圆盘上设置至少两个Z相刻线,在圆盘上的Z相刻线出现污染时,包括在现有的Z相刻线之外的污染以及在现有Z相刻线上的污染时,通过冗余设置的两个Z相刻线的分布位置,可以快速识别出异常的Z相刻线产生的Z相信号,然后可以利用其他正常的Z相刻线实现零位校准,因此可以提高零位校准的可靠性。In this embodiment, at least two Z-phase scribe lines are set on the disc of the grating disc. When the Z-phase scribe lines on the disc are polluted, it includes the pollution outside the existing Z-phase scribe lines and the current When there is contamination on the Z-phase reticle, the Z-phase signals generated by the abnormal Z-phase reticle can be quickly identified by the redundantly set distribution positions of the two Z-phase reticles, and then other normal Z-phase reticles can be used. The line realizes zero calibration, so the reliability of zero calibration can be improved.
在一个或多个实施例中,所述至少两个Z相刻线中任意两个Z相刻线的宽度不相等。至少两个Z相刻线的数量为n,n为大于或等于2的整数,n个Z相刻线分别为Z相刻线1、Z相刻线2、…、Z相刻线n,上述n个Z相刻线的宽度分别为:w1、w2、…、wn,其中,n个Z相刻线的宽度关系满足:wi≠wj,i=1、2、…、n,j=1、2、…、n,i≠j。其中,在各个Z相刻线的宽度不相等时,至少两个Z相刻线可以均匀地分布也可以非均匀地分布在圆盘11上,本申请不作限制。本实施例通过将各个Z相刻线设置为不同的宽度,可以有效的区分各个Z相刻线对应的Z相信号,避免各个Z相信号之间发生混淆,提高识别Z相信号的准确率。In one or more embodiments, the widths of any two Z-phase scribe lines in the at least two Z-phase scribe lines are not equal. The number of at least two Z-phase engraved lines is n, where n is an integer greater than or equal to 2, and the n Z-phase engraved lines are Z-phase engraved lines 1, Z-phase engraved lines 2, ..., Z-phase engraved lines n, the above The widths of the n Z-phase scribed lines are: w1, w2, ..., wn, wherein the width relationship of the n Z-phase scribed lines satisfies: wi≠wj, i=1, 2, ..., n, j=1, 2, ..., n, i≠j. Wherein, when the widths of the Z-phase scribe lines are not equal, at least two Z-phase scribe lines may be distributed uniformly or non-uniformly on the disk 11 , which is not limited in this application. In this embodiment, by setting each Z-phase scribe line to have different widths, the Z-phase signals corresponding to each Z-phase scribe line can be effectively distinguished, so as to avoid confusion among the various Z-phase signals, and improve the accuracy of identifying the Z-phase signal.
举例来说,参见图2所示,圆盘11上设置Z相刻线21和Z相刻线22,Z相刻线21的宽度大于Z相刻线22的宽度。For example, as shown in FIG. 2 , a Z-phase scribe line 21 and a Z-phase scribe line 22 are provided on the disc 11 , and the Z-phase scribe line 21 has a width greater than that of the Z-phase scribe line 22 .
进一步的,所述至少两个Z相刻线的数量大于或等于3时,Z向刻线的宽度以预设步长递增。Further, when the number of the at least two Z-phase scribe lines is greater than or equal to 3, the width of the Z-direction scribe lines is increased by a preset step size.
例如:圆盘上设置的Z相刻线的数量为3个时,3个Z相刻线分别为Z相刻线1、Z相刻线2和Z相刻线3,Z相刻线1的宽度为L,Z相刻线2的宽度为L+△L,Z相刻线3的宽度为L+2×△L。For example: when the number of Z-phase scribe lines set on the disc is 3, the 3 Z-phase scribe lines are Z-phase scribe line 1, Z-phase scribe line 2 and Z-phase scribe line 3 respectively. The width is L, the width of the Z-phase engraved line 2 is L+ΔL, and the width of the Z-phase engraved line 3 is L+2×ΔL.
在一个或多个实施例中,至少两个Z相刻线非均匀地分布在所述圆盘上。In one or more embodiments, at least two Z-phase scribe lines are distributed non-uniformly on the disk.
其中,非均匀地分布表示n个Z相刻线将圆盘11的圆周分为n个圆弧,n为大于2的整数,n个圆弧中存在至少一个角度不相等的圆弧,优选的,n个圆弧中所有的圆弧的角度均不相等,例如:n=3,3个Z相刻线将圆周划分为3个圆弧,3个圆弧的角度之和为360度,3个圆弧的角度分布为60度、120度和180度,各个圆弧的角度均不相等。本实施例通过设置至少两个Z相刻线非均匀地分布在圆盘上,可以有效的区分各个Z相刻线对应的Z相信号,避免各个Z相信号之间发生混淆,提高识别Z相信号的准确率。The non-uniform distribution means that n Z-phase scribe lines divide the circumference of the disk 11 into n arcs, where n is an integer greater than 2, and there is at least one arc with unequal angles among the n arcs. , the angles of all the arcs in the n arcs are not equal, for example: n=3, 3 Z-phase lines divide the circle into 3 arcs, the sum of the angles of the 3 arcs is 360 degrees, 3 The angle distribution of each arc is 60 degrees, 120 degrees and 180 degrees, and the angles of each arc are not equal. In this embodiment, by setting at least two Z-phase scribe lines non-uniformly distributed on the disk, the Z-phase signals corresponding to each Z-phase scribe line can be effectively distinguished, so as to avoid confusion among the various Z-phase signals, and improve the identification of Z-phase signals. accuracy of the signal.
进一步的,所述至少两个Z相刻线的数量大于或等于3,相邻的两个Z相刻线之间的间隔以预设步长递增。Further, the number of the at least two Z-phase scribe lines is greater than or equal to 3, and the interval between two adjacent Z-phase scribe lines is increased by a preset step size.
其中,相邻的两个Z相刻线之间的间隔可以用角度来表示,也可以用A相刻线或B相刻线的数量来表示。Among them, the interval between two adjacent Z-phase scribe lines can be represented by an angle, or it can be represented by the number of A-phase scribe lines or B-phase scribe lines.
例如:间隔用角度来表示,光栅盘设置的Z相刻线的数量为3个,3个Z相刻线为:Z相刻线1、Z相刻线2和Z相刻线3,预设步长为30度,Z相刻线1和Z相刻线2之间的角度间隔为90度,Z相刻线2和Z相刻线3之间的角度间隔为120度,Z相刻线3和Z相刻线1之间的角度间隔为150度。For example: the interval is represented by an angle, the number of Z-phase engraved lines set on the grating disk is 3, and the 3 Z-phase engraved lines are: Z-phase engraved line 1, Z-phase engraved line 2 and Z-phase engraved line 3, the preset The step size is 30 degrees, the angular interval between Z-phase engraved line 1 and Z-phase engraved line 2 is 90 degrees, the angular interval between Z-phase engraved line 2 and Z-phase engraved line 3 is 120 degrees, and Z-phase engraved line The angular separation between 3 and Z-phase scribe line 1 is 150 degrees.
又例如:间隔用于A相刻线的数量来表示,光栅盘上设置有3600个均匀分布地A相刻线,同时设置有3个Z相刻线:Z相刻线1、Z相刻线2和Z相刻线3,预设步长为300个A相刻线,从顺时针方向来看,Z相刻线1和Z相刻线2之间的间隔为900个A相刻线,Z相刻线2和Z相刻线3之间的间隔为1200个A相刻线,Z相刻线3和Z相刻线1之间的间隔为1500个A相刻线。Another example: the interval is used to represent the number of A-phase scribe lines. There are 3600 A-phase scribe lines evenly distributed on the grating disc, and 3 Z-phase scribe lines are set at the same time: Z-phase scribe line 1, Z-phase scribe line 2 and Z-phase engraved line 3, the preset step size is 300 A-phase engraved lines. From the clockwise direction, the interval between Z-phase engraved line 1 and Z-phase engraved line 2 is 900 A-phase engraved lines. The interval between Z-phase engraved line 2 and Z-phase engraved line 3 is 1200 A-phase engraved lines, and the interval between Z-phase engraved line 3 and Z-phase engraved line 1 is 1500 A-phase engraved lines.
其中,在至少两个Z相刻线非均匀地分布在圆盘上时,各个Z相刻线的宽度相等。Wherein, when at least two Z-phase scribe lines are unevenly distributed on the disk, the widths of each Z-phase scribe line are equal.
其中,至少两个Z相刻线的数量为2,2个Z相刻线的角度差为30度~120度之间。The number of at least two Z-phase scribe lines is 2, and the angle difference between the two Z-phase scribe lines is between 30 degrees and 120 degrees.
其中,至少两个Z相刻线非均匀地分布在圆盘上,至少两个Z相刻线的角度间隔为30度~120度之间。Wherein, at least two Z-phase scribe lines are non-uniformly distributed on the disk, and the angular interval of the at least two Z-phase scribe lines is between 30 degrees and 120 degrees.
参见图3,为本申请实施例提供的一种Z相信号的识别方法的流程示意图,在申请实施例的Z相信号的识别方法应用于图1和图2的光栅盘,光栅盘的结构可参照图1和图2实施例所示,此处不再赘述。其中,所述方法包括:Referring to FIG. 3 , a schematic flowchart of a method for identifying a Z-phase signal provided by an embodiment of the application, the method for identifying a Z-phase signal in the embodiment of the application is applied to the grating disk of FIG. 1 and FIG. 2 , and the structure of the grating disk can be Referring to the embodiments shown in FIG. 1 and FIG. 2 , details are not repeated here. Wherein, the method includes:
S201、确定预设时长内采集的多个Z相信号的位置。S201. Determine the positions of multiple Z-phase signals collected within a preset time period.
其中,预设时长一般大于电机旋转360度的时间,预设时长优选有电极旋转两周的时长,这样可以保证在预设时长内采集到至少两个相同类型的Z相信号。另外,光栅盘还设置有A相刻线或B相刻线,通过光接收器在预设时长内也会采集到多个A相信号或B相信号。各个Z相信号的位置可以用相对位置来表示,例如:本实施例用相邻的两个Z相信号之间对应的A相信号或B相信号的数量来表示其位置。The preset duration is generally longer than the time for the motor to rotate 360 degrees, and the preset duration preferably includes two weeks of electrode rotation, which can ensure that at least two Z-phase signals of the same type are collected within the preset duration. In addition, the grating disk is also provided with A-phase scribe lines or B-phase scribe lines, and a plurality of A-phase signals or B-phase signals are also collected by the optical receiver within a preset time period. The position of each Z-phase signal can be represented by a relative position. For example, in this embodiment, the number of A-phase signals or B-phase signals corresponding to two adjacent Z-phase signals is used to represent its position.
例如:参见图4B所示,在预设时长内采集到4个Z相信号,确定采集到的4个Z相信号的位置为:第1个Z相信号和第2个Z相信号之间的间隔为900个A相信号,第2个Z相信号和第3个Z相信号之间的间隔为2700个A相信号,第3个Z相信号和第4个Z相信号之间的间隔为900个A相信号。由于已知圆盘上分布有3600个A相刻线,第1个Z相信号和第3个Z相信号之间间隔3600个A相刻线,因此第1个Z相信号和第3个Z相信号为对应同一Z相刻线,将该Z相刻线对应的Z相信号标记为Z1;第2个Z相信号和第4个Z相信号之间间隔3600个A相刻线,因此第2个Z相信号和第4个Z相信号对应同一Z相刻线,将该Z相刻线对应的Z相信号标记为Z2。For example: as shown in Figure 4B, 4 Z-phase signals are collected within a preset time period, and the positions of the collected 4 Z-phase signals are determined as: the distance between the first Z-phase signal and the second Z-phase signal The interval is 900 A-phase signals, the interval between the 2nd Z-phase signal and the 3rd Z-phase signal is 2700 A-phase signals, and the interval between the 3rd Z-phase signal and the 4th Z-phase signal is 900 A-phase signals. Since it is known that there are 3600 A-phase lines on the disk, and there are 3600 A-phase lines between the first Z-phase signal and the third Z-phase signal, the first Z-phase signal and the third Z-phase signal are separated by 3600 A-phase lines. The phase signal corresponds to the same Z-phase line, and the Z-phase signal corresponding to the Z-phase line is marked as Z1; the second Z-phase signal and the fourth Z-phase signal are separated by 3600 A-phase lines, so the first The two Z-phase signals and the fourth Z-phase signal correspond to the same Z-phase line, and the Z-phase signal corresponding to the Z-phase line is marked as Z2.
S202、根据所述至少两个Z相刻线的位置和所述各个Z相信号的位置,在所述多个Z相信号中识别出异常Z相信号。S202. Identify an abnormal Z-phase signal among the plurality of Z-phase signals according to the positions of the at least two Z-phase scribe lines and the positions of the respective Z-phase signals.
S203、在存在异常Z相信号时,根据所述异常Z相信号的位置确定所述光栅盘上异常Z相刻线的位置。S203. When there is an abnormal Z-phase signal, determine the position of the abnormal Z-phase scribe line on the grating disk according to the position of the abnormal Z-phase signal.
其中,存储器中预先存储有至少两个Z相刻线的位置,至少两个Z相刻线的位置可以用相对位置来表示,相对位置为相邻的两个Z相刻线之间的A相刻线或B相刻线的数量来表示。The position of at least two Z-phase scribe lines is pre-stored in the memory, and the positions of at least two Z-phase scribe lines can be represented by relative positions, and the relative position is the A-phase between two adjacent Z-phase scribe lines. It is indicated by the number of reticle or B-phase reticle.
例如:图4A中,光栅盘设置的Z相刻线的数量为2个:Z相刻线21和Z相刻线22,各个Z相刻线的宽度相等,存储器中存储的Z相刻线21和Z相刻线22之间的位置表示为:Z相刻线21和Z相刻线22之间间隔900个A相刻线,Z相刻线22和Z相刻线21之间间隔2700个A相刻线。在存储器中存储的至少两个Z相刻线的位置和采集到的多个Z相信号的位置匹配时,表明光栅盘是正常的,反之表示光栅盘受到污染。For example: in FIG. 4A, the number of Z-phase engraved lines set on the grating disk is 2: Z-phase engraved lines 21 and Z-phase engraved lines 22, the widths of each Z-phase engraved line are equal, and the Z-phase engraved lines 21 stored in the memory The position between the Z-phase engraved line 22 and the Z-phase engraved line 22 is expressed as: the interval between the Z-phase engraved line 21 and the Z-phase engraved line 22 is 900 A-phase engraved lines, and the interval between the Z-phase engraved line 22 and the Z-phase engraved line 21 is 2700 A phase engraved line. When the positions of the at least two Z-phase grating lines stored in the memory match the positions of the collected multiple Z-phase signals, it indicates that the grating disk is normal, otherwise, it indicates that the grating disk is contaminated.
举例来说,参见图4B所示的Z相信号的波形图,在预设时长内采集到4个Z相信号和多个A相信号,首选确定各个Z相信号的脉宽都符合要求,然后确定第1个Z相信号和第2个Z相信号之间间隔900个A相信号,第2个Z相信号和第3个Z相信号之间间隔2700个A相信号,第3个Z相信号和第4个Z相信号之间间隔2700个A相信号,已知光栅盘转动360度会产生3600个A相信号,那么容易得知第1个Z相信号和第3个Z相信号由同一个Z相刻线产生,标记为Z1;第2个Z相信号和第4个Z相信号有同一个Z相刻线产生,标记为Z2。存储器中预先存储的2个Z相刻线的位置为:相邻的两个Z相刻线之间间隔为900个A相刻线和2700个A相刻线。由此可知,图4B采集到的Z相信号的位置和图4A中预先设置的2个Z相刻线的位置完全匹配,因此光栅盘为正常的。For example, referring to the waveform diagram of the Z-phase signal shown in FIG. 4B, 4 Z-phase signals and multiple A-phase signals are collected within a preset time period. Determine the interval between the first Z-phase signal and the second Z-phase signal by 900 A-phase signals, between the second Z-phase signal and the third Z-phase signal by 2700 A-phase signals, and the third Z-phase signal There are 2700 A-phase signals between the signal and the fourth Z-phase signal. It is known that 3600 A-phase signals will be generated when the grating disk rotates 360 degrees, so it is easy to know that the first Z-phase signal and the third Z-phase signal are composed of The same Z-phase graticule is generated, marked as Z1; the second Z-phase signal and the fourth Z-phase signal are generated by the same Z-phase grated line, marked as Z2. The positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen from this that the position of the Z-phase signal collected in FIG. 4B completely matches the positions of the two Z-phase scribe lines preset in FIG. 4A , so the grating disk is normal.
又举例来说,参见图5B所示,图5B为采集的Z相信号的波形图,在预设时长内采集到6个Z相信号和多个A相信号,首选确定各个Z相信号的脉宽都符合要求,然后确定6个Z相信号的位置为:第1个Z相信号和第2个Z相信号之间间隔900个A相信号,第2个Z相信号和第3个Z相信号之间间隔300个A相信号,第3个Z相信号和第4个Z相信号之间间隔2400个A相信号,第4个Z相信号和第5个Z相信号之间间隔900个A相信号,第5个Z相信号和第6个Z相信号之间间隔300个A相信号;已知光栅盘转动360度会产生3600个A相信号。因此第1个Z相信号和第4个Z相信号为同一Z相刻线产生,记为Z相信号Z1;第2个Z相信号和第5个Z相信号为同一Z 相刻线产生,记为Z相信号Z2;第3个Z相信号和第6个Z相信号为同一Z相刻线产生,记为Z相信号Z3。存储器中预先存储的2个Z相刻线的位置为:相邻的两个Z相刻线之间间隔为900个A相刻线和2700个A相刻线。由此可知,图5B采集到的Z相信号和图4B的Z相信号的波形图不同,因此判断图5B采集到的Z相信号中存在异常Z相信号,很容易根据正确的Z相信号波形图或存储器中存储的Z相刻线的位置确定Z相信号Z3为异常Z相信号,该异常Z相信号在光栅盘上对应一个异常Z相刻线,异常Z相刻线在光栅盘上的分布如图5A所示,异常Z相刻线23与Z相刻线22之间的间隔为300个Z相刻线,异常Z相刻线23与Z相刻线21之间的间隔为2400个Z相刻线。For another example, referring to FIG. 5B , FIG. 5B is a waveform diagram of the collected Z-phase signals. Six Z-phase signals and multiple A-phase signals are collected within a preset time period. It is preferred to determine the pulse of each Z-phase signal. The widths meet the requirements, and then determine the positions of the 6 Z-phase signals as: the first Z-phase signal and the second Z-phase signal are separated by 900 A-phase signals, and the second Z-phase signal and the third Z-phase signal. There are 300 A-phase signals between the signals, 2400 A-phase signals between the 3rd Z-phase signal and the 4th Z-phase signal, and 900 intervals between the 4th Z-phase signal and the 5th Z-phase signal A-phase signal, there are 300 A-phase signals between the fifth Z-phase signal and the sixth Z-phase signal; it is known that 3600 A-phase signals will be generated when the grating disk rotates 360 degrees. Therefore, the 1st Z-phase signal and the 4th Z-phase signal are generated from the same Z-phase scribe line, which is recorded as Z-phase signal Z1; the 2nd Z-phase signal and the 5th Z-phase signal are generated from the same Z-phase scribe line, It is recorded as Z-phase signal Z2; the third Z-phase signal and the sixth Z-phase signal are generated by the same Z-phase scribed line, and recorded as Z-phase signal Z3. The positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen that the waveforms of the Z-phase signal collected in Fig. 5B and the Z-phase signal in Fig. 4B are different. Therefore, it is easy to judge that there is an abnormal Z-phase signal in the Z-phase signal collected in Fig. 5B according to the correct Z-phase signal waveform. The position of the Z-phase scribe line stored in the image or the memory determines that the Z-phase signal Z3 is an abnormal Z-phase signal, the abnormal Z-phase signal corresponds to an abnormal Z-phase scribe line on the grating disc, and the abnormal Z-phase scribe line is on the grating disc. The distribution is shown in FIG. 5A , the interval between the abnormal Z-phase engraved line 23 and the Z-phase engraved line 22 is 300 Z-phase engraved lines, and the interval between the abnormal Z-phase engraved line 23 and the Z-phase engraved line 21 is 2400 Z-phase engraved line.
又举例来说,图6B为采集的Z相信号的波形图,在预设时长内采集到6个Z相信号和多个A相信号,首选确定各个Z相信号的脉宽都符合要求,然后确定6个Z相信号的位置为:第1个Z相信号和第2个Z相信号之间间隔500个A相信号,第2个Z相信号和第3个Z相信号之间间隔400个A相信号,第3个Z相信号和第4个Z相信号之间间隔2700个A相信号,第4个Z相信号和第5个Z相信号之间间隔500个A相信号,第5个Z相信号和第6个Z相信号之间间隔400个A相信号;已知光栅盘转动360度会产生3600个A相信号。因此第1个Z相信号和第4个Z相信号为同一Z相刻线产生,记为Z相信号Z1;第2个Z相信号和第5个Z相信号为同一Z相刻线产生,记为Z相信号Z2;第3个Z相信号和第6个Z相信号为同一Z相刻线产生,记为Z相信号Z3。存储器中预先存储的2个Z相刻线的位置为:相邻的两个Z相刻线之间间隔为900个A相刻线和2700个A相刻线。由此可知,图6B采集到的Z相信号和图4B的Z相信号的波形图不同,因此判断图6B采集到的Z相信号中存在异常Z相信号,很容易根据正确的Z相信号波形图或存储器中存储的Z相刻线的位置确定Z相信号Z3为异常Z相信号,该异常Z相信号在光栅盘上对应一个异常Z相刻线,异常Z相刻线在光栅盘上的分布如图6A所示,异常Z相刻线23与Z相刻线21之间的间隔为500个A相刻线,异常Z相刻线23和Z相刻线22之间的间隔为400个A相刻线。For another example, FIG. 6B is a waveform diagram of the collected Z-phase signals. Six Z-phase signals and multiple A-phase signals are collected within a preset time period. It is preferred to determine that the pulse widths of each Z-phase signal meet the requirements, and then Determine the positions of the 6 Z-phase signals as follows: the interval between the first Z-phase signal and the second Z-phase signal is 500 A-phase signals, and the interval between the second Z-phase signal and the third Z-phase signal is 400 A-phase signal, the interval between the third Z-phase signal and the fourth Z-phase signal is 2700 A-phase signals, and the interval between the fourth Z-phase signal and the fifth Z-phase signal is 500 A-phase signals, and the fifth There are 400 A-phase signals between the first Z-phase signal and the sixth Z-phase signal; it is known that 3600 A-phase signals will be generated when the grating disk rotates 360 degrees. Therefore, the first Z-phase signal and the fourth Z-phase signal are generated from the same Z-phase line, denoted as Z-phase signal Z1; the second Z-phase signal and the fifth Z-phase signal are generated from the same Z-phase line, It is recorded as Z-phase signal Z2; the third Z-phase signal and the sixth Z-phase signal are generated by the same Z-phase scribed line, and recorded as Z-phase signal Z3. The positions of the two Z-phase grating lines pre-stored in the memory are: the interval between two adjacent Z-phase grating lines is 900 A-phase grating lines and 2700 A-phase grating lines. It can be seen from this that the waveforms of the Z-phase signal collected in Fig. 6B and the Z-phase signal in Fig. 4B are different. Therefore, it is easy to judge that there is an abnormal Z-phase signal in the Z-phase signal collected in Fig. 6B according to the correct Z-phase signal waveform. The position of the Z-phase scribe line stored in the image or the memory determines that the Z-phase signal Z3 is an abnormal Z-phase signal. The abnormal Z-phase signal corresponds to an abnormal Z-phase scribe line on the grating disk. The distribution is shown in FIG. 6A , the interval between the abnormal Z-phase engraved lines 23 and Z-phase engraved lines 21 is 500 A-phase engraved lines, and the interval between the abnormal Z-phase engraved lines 23 and Z-phase engraved lines 22 is 400 A phase engraved line.
又举例来说,图7B为采集的Z相信号的波形图,在预设时长内采集到4个Z相信号和多个A相信号,确定第1个Z相信号和第2个Z相信号之间间 隔700个A相信号,第2个确定第1个Z相信号和第3个Z相信号的脉宽不等于预先设定的脉宽,因此确定4个Z相信号之间存在异常Z相信号,第1个Z相信号和第3个Z相信号之间间隔3600个A相信号,那么第1个Z相信号和第3个Z相信号由同一个Z相刻线生成,记为Z相信号Z1。第2个Z相信号和第4个Z相信号也由于同一个Z相刻线生成,记为Z相信号Z2。根据存储器中预先存储的。图7B采集到的Z相信号和图4B的Z相信号的波形图不同,因此判断图7B采集到的Z相信号中存在异常Z相信号,很容易根据正确的Z相信号波形图或存储器中存储的Z相刻线的位置确定Z相信号Z1为异常Z相信号,该异常Z相信号在光栅盘上对应一个异常Z相刻线,异常Z相刻线对应Z相刻线21",Z相刻线21"覆盖原来的Z相刻线21的位置。For another example, FIG. 7B is a waveform diagram of the collected Z-phase signals. Four Z-phase signals and multiple A-phase signals are collected within a preset time period, and the first Z-phase signal and the second Z-phase signal are determined. There are 700 A-phase signals between them, and the second one determines that the pulse width of the first Z-phase signal and the third Z-phase signal is not equal to the preset pulse width, so it is determined that there is abnormal Z between the four Z-phase signals. Phase signal, the interval between the first Z-phase signal and the third Z-phase signal is 3600 A-phase signals, then the first Z-phase signal and the third Z-phase signal are generated by the same Z-phase scribed line, denoted as Z-phase signal Z1. The second Z-phase signal and the fourth Z-phase signal are also generated due to the same Z-phase graticule, and are denoted as Z-phase signal Z2. according to pre-stored in memory. The waveform of the Z-phase signal collected in Fig. 7B is different from that of the Z-phase signal shown in Fig. 4B. Therefore, it is easy to judge that there is an abnormal Z-phase signal in the Z-phase signal collected in Fig. 7B. The position of the stored Z-phase engraved line determines that the Z-phase signal Z1 is an abnormal Z-phase signal. The abnormal Z-phase signal corresponds to an abnormal Z-phase engraved line on the grating disc. The abnormal Z-phase engraved line corresponds to the Z-phase engraved line 21", Z The phase scribe line 21" covers the position of the original Z-phase scribe line 21.
需要说明的是,当光栅盘上各个Z相刻线的设置方式并不限于图4A~图7A,可以根据实际需要进行组合,然后处理器可以根据不同的设置方式识别出异常Z相信号,从而确定出光栅盘上异常Z相刻线的位置,具体过程可参照图4B~图7B的描述,此处不再赘述。It should be noted that, when the setting method of each Z-phase engraved line on the grating disk is not limited to Fig. 4A to Fig. 7A, it can be combined according to actual needs, and then the processor can identify the abnormal Z-phase signal according to different setting methods, thereby The position of the abnormal Z-phase scribe line on the grating disk is determined, and the specific process can refer to the description of FIG. 4B to FIG. 7B , which will not be repeated here.
在一个或多个实施例中,在所述多个Z相信号不全为异常Z相信号时,过滤所述异常Z相信号,通过除所述异常Z相信号之外的正常Z相进行进行零位校准;或In one or more embodiments, when the plurality of Z-phase signals are not all abnormal Z-phase signals, the abnormal Z-phase signals are filtered, and zeroing is performed by normal Z-phase signals other than the abnormal Z-phase signals. bit calibration; or
在所述多个Z相信号均为异常Z相信号时,输出报警提示信号。When the plurality of Z-phase signals are all abnormal Z-phase signals, an alarm prompt signal is output.
其中,在Z相信号不全为异常Z相信号时,该异常Z相信号可能为新增的Z相信号(如图5B和图6B所示),或图7B所示的异常Z相信号,将异常Z相信号进行过滤,然后利用正常的Z相信号进行零位校准。在采集的所有Z相信号均为异常Z相信号时,无法再正常进行零位校准,此时输出报警提示信号,提示用户需要进行维修。Wherein, when the Z-phase signals are not all abnormal Z-phase signals, the abnormal Z-phase signals may be newly added Z-phase signals (as shown in FIG. 5B and FIG. 6B ), or the abnormal Z-phase signals shown in FIG. 7B . The abnormal Z-phase signal is filtered, and then zero calibration is performed with the normal Z-phase signal. When all the collected Z-phase signals are abnormal Z-phase signals, the zero calibration can no longer be performed normally, and an alarm prompt signal is output at this time to remind the user that maintenance is required.
在本实施例中,光栅盘的圆盘上设置至少两个Z相刻线,在圆盘上的Z相刻线出现污染时,包括在现有的Z相刻线之外的污染以及在现有Z相刻线上的污染时,通过冗余设置的两个Z相刻线的分布位置,可以快速识别出异常的Z相刻线产生的Z相信号,然后可以利用其他正常的Z相刻线实现零位校准,因此可以提高零位校准的可靠性。In this embodiment, at least two Z-phase scribe lines are set on the disc of the grating disc. When the Z-phase scribe lines on the disc are polluted, it includes the pollution outside the existing Z-phase scribe lines and the current When there is contamination on the Z-phase reticle, the Z-phase signals generated by the abnormal Z-phase reticle can be quickly identified by the redundantly set distribution positions of the two Z-phase reticles, and then other normal Z-phase reticles can be used. The line realizes zero calibration, so the reliability of zero calibration can be improved.
下述为本申请装置实施例,可以用于执行本申请方法实施例。对于本申请装置实施例中未披露的细节,请参照本申请方法实施例。The following are apparatus embodiments of the present application, which can be used to execute the method embodiments of the present application. For details not disclosed in the device embodiments of the present application, please refer to the method embodiments of the present application.
请参见图8,为本申请实施例提供了一种光电编码器的结构示意图。如图8所示,以下简称光电编码器1000,本实施例以投射型的光电编码器为例进行说明,所述光电编码器1000可以包括:至少一个处理器1001,光源1002、光接收器1003、光栅盘1004、存储器1005和至少一个通信总线1006。Please refer to FIG. 8 , which provides a schematic structural diagram of an optoelectronic encoder according to an embodiment of the present application. As shown in FIG. 8 , hereinafter referred to as the photoelectric encoder 1000 , this embodiment is described by taking a projection-type photoelectric encoder as an example. The photoelectric encoder 1000 may include: at least one processor 1001 , a light source 1002 , and an optical receiver 1003 , raster disk 1004 , memory 1005 and at least one communication bus 1006 .
其中,光源1002用于发射光信号,光信号通过光栅盘1004上的刻线(Z相刻线、A相刻线或B相刻线)照射到光接收器1003上,光接收器1003用于将接收到的光信号转换为电信号(即A相信号、B相信号或Z相信号),将电信号传输个处理器1001。光栅盘1004的结构可参照图1至图2的实施例的描述,此处不再赘述。Wherein, the light source 1002 is used to emit optical signals, and the optical signals are irradiated onto the optical receiver 1003 through the grating disc 1004 (Z-phase grating, A-phase grating or B-phase grating), and the optical receiver 1003 is used for The received optical signal is converted into an electrical signal (ie A-phase signal, B-phase signal or Z-phase signal), and the electrical signal is transmitted to the processor 1001 . The structure of the grating disk 1004 can be referred to the description of the embodiments in FIG. 1 to FIG. 2 , and details are not repeated here.
其中,通信总线1006用于实现这些组件之间的连接通信。Among them, the communication bus 1006 is used to realize the connection communication between these components.
其中,处理器1001可以包括一个或者多个处理核心。处理器1001利用各种接口和线路连接整个1000内的各个部分,通过运行或执行存储在存储器1005内的指令、程序、代码集或指令集,以及调用存储在存储器1005内的数据,执行光电编码器1000的各种功能和处理数据。可选的,处理器1001可以采用数字信号处理(Digital Signal Processing,DSP)、现场可编程门阵列(Field-Programmable Gate Array,FPGA)、可编程逻辑阵列(Programmable LogicArray,PLA)中的至少一种硬件形式来实现。The processor 1001 may include one or more processing cores. The processor 1001 uses various interfaces and lines to connect various parts of the entire 1000, and executes photoelectric coding by running or executing the instructions, programs, code sets or instruction sets stored in the memory 1005, and calling the data stored in the memory 1005. various functions of the controller 1000 and processing data. Optionally, the processor 1001 may adopt at least one of digital signal processing (Digital Signal Processing, DSP), field-programmable gate array (Field-Programmable Gate Array, FPGA), and programmable logic array (Programmable LogicArray, PLA). implemented in hardware.
其中,存储器1005可以包括随机存储器(Random Access Memory,RAM),也可以包括只读存储器(Read-Only Memory)。可选的,该存储器1005包括非瞬时性计算机可读介质(non-transitory computer-readable storage medium)。存储器1005可用于存储指令、程序、代码、代码集或指令集。存储器1005可包括存储程序区和存储数据区,其中,存储程序区可存储用于实现操作系统的指令、用于至少一个功能的指令(比如触控功能、声音播放功能、图像播放功能等)、用于实现上述各个方法实施例的指令等;存储数据区可存储上面各个方法实施例中涉及到的数据等。存储器1005可选的还可以是至少一个位于远离前述处理器1001的存储装置。如图8所示,作为一种计算机存储介质的存储器1005中可以包括操作系统、网络通信模块、用户接口模块以及应用程 序。The memory 1005 may include random access memory (Random Access Memory, RAM), or may include read-only memory (Read-Only Memory). Optionally, the memory 1005 includes a non-transitory computer-readable storage medium. Memory 1005 may be used to store instructions, programs, codes, sets of codes, or sets of instructions. The memory 1005 may include a stored program area and a stored data area, wherein the stored program area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), Instructions and the like used to implement the above method embodiments; the storage data area may store the data and the like involved in the above method embodiments. Optionally, the memory 1005 may also be at least one storage device located away from the aforementioned processor 1001 . As shown in FIG. 8, the memory 1005 as a computer storage medium may include an operating system, a network communication module, a user interface module and an application program.
在图8所示的光电编码器1000中,处理器1001可以用于调用存储器1005中存储的配置应用程序接口的应用程序,并具体执行图3方法实施例所述的步骤。In the photoelectric encoder 1000 shown in FIG. 8 , the processor 1001 may be configured to call the application program for configuring the application program interface stored in the memory 1005 , and specifically execute the steps described in the method embodiment of FIG. 3 .
本实施例的构思和图3的方法实施例相同,其带来的技术效果也相同,具体过程可参照图3实施例的描述,此处不再赘述。The concept of this embodiment is the same as that of the method embodiment in FIG. 3 , and the technical effects brought by it are also the same. For the specific process, reference may be made to the description of the embodiment in FIG. 3 , which will not be repeated here.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体或随机存储记忆体等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. During execution, the processes of the embodiments of the above-mentioned methods may be included. Wherein, the storage medium can be a magnetic disk, an optical disk, a read-only storage memory, or a random storage memory, and the like.
本申请实施例还提供了一种计算机存储介质,所述计算机存储介质可以存储有多条指令,所述指令适于由处理器加载并执行如上述图3所示实施例的方法步骤,具体执行过程可以参见图3所示实施例的具体说明,在此不进行赘述。An embodiment of the present application further provides a computer storage medium, where the computer storage medium can store multiple instructions, and the instructions are suitable for being loaded by a processor and executing the method steps of the embodiment shown in FIG. 3 above. For the process, reference may be made to the specific description of the embodiment shown in FIG. 3 , which will not be repeated here.
本申请实施例还提供了一种激光雷达,包括上述的光电编码器。Embodiments of the present application also provide a laser radar, including the above-mentioned photoelectric encoder.
具体地,上述激光发射电路可以应用在激光雷达中,激光雷达中除了光电编码器外,还可以包括:电源、处理设备、光学接收设备、旋转体、底座、外壳以及人机交互设备等具体结构。可以理解的是,激光雷达可以为单路激光雷达,包括有一路上述激光发射电路,激光雷达也可以为多路激光雷达,包括多路上述激光发射电路以及相应的控制系统,其中多路的具体数量可以根据实际需求确定。Specifically, the above-mentioned laser transmitting circuit can be applied to the laser radar. In addition to the photoelectric encoder, the laser radar can also include specific structures such as power supply, processing equipment, optical receiving equipment, rotating body, base, housing, and human-computer interaction equipment. . It can be understood that the laser radar can be a single-channel laser radar, including one of the above-mentioned laser emission circuits, and the laser radar can also be a multi-channel laser radar, including multiple channels of the above-mentioned laser emission circuits and corresponding control systems. The quantity can be determined according to actual needs.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体或随机存储记忆体等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. During execution, the processes of the embodiments of the above-mentioned methods may be included. Wherein, the storage medium can be a magnetic disk, an optical disk, a read-only storage memory, or a random storage memory, and the like.
以上所揭露的仅为本申请较佳实施例而已,当然不能以此来限定本申请之权利范围,因此依本申请权利要求所作的等同变化,仍属本申请所涵盖的范围。The above disclosures are only the preferred embodiments of the present application, and certainly cannot limit the scope of the rights of the present application. Therefore, the equivalent changes made according to the claims of the present application are still within the scope of the present application.

Claims (12)

  1. 一种光栅盘,其特征在于,包括圆盘,所述圆盘沿径向分布有至少两个Z相刻线。A grating disc is characterized in that it comprises a disc, and the disc is radially distributed with at least two Z-phase scribe lines.
  2. 根据权利要求1所述的光栅盘,其特征在于,所述至少两个Z相刻线中任意两个Z相刻线的宽度不相等。The grating disk according to claim 1, wherein the widths of any two Z-phase scribe lines in the at least two Z-phase scribe lines are not equal.
  3. 根据权利要求2所述的光栅盘,其特征在于,所述至少两个Z相刻线均匀地分布在所述圆盘上。The grating disk according to claim 2, wherein the at least two Z-phase grating lines are evenly distributed on the disk.
  4. 根据权利要求1或2所述的光栅盘,其特征在于,所述至少两个Z相刻线的数量大于或等于3时,Z相刻线的宽度以预设步长递增。The grating disk according to claim 1 or 2, wherein when the number of the at least two Z-phase scribe lines is greater than or equal to 3, the width of the Z-phase scribe lines is incremented by a preset step size.
  5. 根据权利要求1所述的光栅盘,其特征在于,所述至少两个Z相刻线非均匀地分布在所述圆盘上。The grating disk according to claim 1, wherein the at least two Z-phase grating lines are non-uniformly distributed on the disk.
  6. 根据权利要求5所述的光栅盘,其特征在于,所述至少两个Z相刻线的数量大于或等于3,相邻的两个Z相刻线之间的间隔以预设步长递增。The grating disk according to claim 5, wherein the number of the at least two Z-phase scribe lines is greater than or equal to 3, and the interval between two adjacent Z-phase scribe lines is increased by a preset step size.
  7. 根据权利要求6所述的光栅盘,其特征在于,各个Z相刻线的宽度相等。The grating disk according to claim 6, wherein the width of each Z-phase scribe line is equal.
  8. 根据权利要求1所述的光栅盘,其特征在于,所述至少两个Z相刻线的数量为2,2个Z相刻线的角度差为30度~120度之间。The grating disk according to claim 1, wherein the number of the at least two Z-phase scribe lines is 2, and the angle difference between the two Z-phase scribe lines is between 30 degrees and 120 degrees.
  9. 一种Z相信号的识别方法,其特征在于,应用于光栅盘,所述光栅盘包括圆盘,所述圆盘沿径向分布有至少两个Z相刻线;A method for identifying a Z-phase signal, characterized in that it is applied to a grating disk, the grating disk comprises a disk, and the disk is radially distributed with at least two Z-phase scribe lines;
    其中,所述识别方法包括:Wherein, the identification method includes:
    确定预设时长内采集的多个Z相信号的位置;determining the positions of multiple Z-phase signals collected within a preset time period;
    根据所述至少两个Z相刻线的位置和所述各个Z相信号的位置,在所述多个Z相信号中识别异常Z相信号;Identifying an abnormal Z-phase signal among the plurality of Z-phase signals according to the positions of the at least two Z-phase scribe lines and the positions of the respective Z-phase signals;
    在存在异常Z相信号时,根据所述异常Z相信号的位置确定所述光栅盘上异常Z相刻线的位置。When there is an abnormal Z-phase signal, the position of the abnormal Z-phase scribe line on the grating disc is determined according to the position of the abnormal Z-phase signal.
  10. 根据权利要求9所述的识别方法,其特征在于,还包括:The identification method according to claim 9, characterized in that, further comprising:
    在所述多个Z相信号不全为异常Z相信号时,过滤所述异常Z相信号,通过除所述异常Z相信号之外的正常Z相进行进行零位校准;或When the plurality of Z-phase signals are not all abnormal Z-phase signals, filter the abnormal Z-phase signals, and perform zero calibration by using normal Z-phases other than the abnormal Z-phase signals; or
    在所述多个Z相信号均为异常Z相信号时,输出报警提示信号。When the plurality of Z-phase signals are all abnormal Z-phase signals, an alarm prompt signal is output.
  11. 一种光电编码器,其特征在于,包括:光源、光接收器、光栅盘、处理器和存储器,所述光源和所述光接收器之间设置有光栅盘;A photoelectric encoder, characterized in that it comprises: a light source, a light receiver, a grating disk, a processor and a memory, and a grating disk is arranged between the light source and the light receiver;
    其中,所述存储器存储有计算机程序,所述计算机程序适于由所述处理器加载并执行如权利要求9~10任意一项的方法步骤。Wherein, the memory stores a computer program adapted to be loaded by the processor and perform the method steps of any one of claims 9-10.
  12. 一种激光雷达,其特征在于,包括如权利要求11所述的光电编码器。A lidar, characterized by comprising the photoelectric encoder as claimed in claim 11.
PCT/CN2020/133183 2020-12-01 2020-12-01 Grating disc, method for recognizing z-phase signals, photoelectric encoder and laser radar WO2022116017A1 (en)

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