WO2022110622A1 - Reactive dye ink for transfer dyeing and application thereof - Google Patents

Reactive dye ink for transfer dyeing and application thereof Download PDF

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WO2022110622A1
WO2022110622A1 PCT/CN2021/088990 CN2021088990W WO2022110622A1 WO 2022110622 A1 WO2022110622 A1 WO 2022110622A1 CN 2021088990 W CN2021088990 W CN 2021088990W WO 2022110622 A1 WO2022110622 A1 WO 2022110622A1
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group
reactive
reactive dye
dyeing
dye ink
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PCT/CN2021/088990
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French (fr)
Chinese (zh)
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钟博文
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长胜纺织科技发展(上海)有限公司
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/62General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds with sulfate, sulfonate, sulfenic or sulfinic groups
    • D06P1/628Compounds containing nitrogen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing

Definitions

  • the present application relates to the printing and dyeing technology of the textile industry, more particularly to a new type of transfer dyeing reactive dye ink and its application, especially to the dyeing method of fibrous fabrics such as denim grey fabrics.
  • Fiber fabrics are widely used in the textile industry and clothing field.
  • various natural fibers such as hemp, ramie, flax, silk, wool, etc. blended with cotton, regenerated fibers such as viscose, tencel, modal, etc., or synthetic fiber chemical fibers such as polyester, nylon , acrylic fiber, spandex, etc. have been widely used.
  • the fiber fabrics need to be dyed with dyes.
  • dyes include, for example, various reactive dyes, indigo dyes, sulfur dyes, vat dyes, and the like.
  • Reactive dye is an anionic dye, also known as reactive dye. Its molecular structure is composed of dye precursor and reactive group. During dyeing, the dye precursor can interact with hydroxyl groups or hydroxyl groups in cotton, wool and other fibers through reactive groups in aqueous solution. The amino group reacts to form a covalent bond that is fixed on the fiber. It is popular due to its good vividness, ease of use and good color fastness.
  • vat dyes When dyeing, vat dyes need to be reduced and dissolved into leuco sodium salts in strong alkaline reducing solution to dye fibers, and then oxidized into insoluble dye lakes and fixed on fibers. Indigo is an ancient vat dye. Sulfur dyes are also commonly used in cotton fiber dyeing, and are based on dyes dissolved in sulfide bases. Sulfur dyes are similar to vat dyes in that they also dye fibers through a chemical reduction reaction to form a water-soluble leuco form that has an affinity for fibers, and then bind tightly to fibers through an oxidation process.
  • Denim or denim grey is common in the market. It is mainly made of cotton, but can also use a variety of raw material structures, such as cotton, wool, silk, hemp natural fibers blended, and can also be blended with chemical fibers, as well as elastic yarn, twisted yarn, fancy yarn, etc. as raw materials.
  • the manufacturing process of denim is relatively unique. It is a product that is first dyed and sizing with dyes, and then woven. Indigo dyes, sulfur dyes, vat dyes, etc. are mainly used for denim dyeing.
  • CN107740295A provides a dyeing method based on a reactive dye cationic modifier for cotton fabrics, wherein the cotton fibers are modified, and the modified aqueous solution used is an aqueous glutamate solution or an aqueous phenylalanine solution.
  • transfer printing technology has also been used for the dyeing of fiber fabrics, forming a pattern of dyeing by printing.
  • the water consumption of printing is usually much lower than that of traditional dyeing.
  • traditional dyeing especially dip dyeing
  • the fabric has a longer action time in the dye bath, which enables the dye to diffuse and penetrate into the fiber more fully to complete the dyeing process.
  • printing is a local dyeing.
  • the polymer film layer will prevent the dye from diffusing into the fiber, so that the dye adheres to the surface of the fiber, and the dye is finally fixed by steaming, baking and other means. .
  • the reactive dye ink uses water as a solvent, in which a specific reactive dye and a specific paste and surface tension regulator and other auxiliary agents are dissolved, which can be printed on the transfer dyeing equipment used in the transfer dyeing process of fiber fabrics
  • the ink transfer roller or the ink transfer blanket belt, and the dye ink is transferred from the ink transfer roller or the ink transfer blanket belt to the fibers of the denim fabric during the transfer dyeing process.
  • the inventors of the present application found that the use of the transfer dyeing reactive dye ink according to the present invention can greatly improve the levelness of the printing surface, provide more stable color and luster, high color fixing rate and form stable dye-fiber bond , thereby greatly improving the color fastness of transfer printing.
  • the reactive dye inks of the present invention have good rheology, permeability, storage stability and are very suitable for processing on transfer rollers or transfer blankets.
  • a first aspect of the present application relates to a transfer dyeing reactive dye ink comprising, by 100% by weight of the total composition:
  • fluorine-containing dual-reactive reactive dyes having vinylsulfone groups or vinylsulfone-based precursor groups and monofluoro-s-triazine groups.
  • Guar gum used in the dye ink of the present invention is a kind of galactomannan gum
  • galactomannan is a kind of neutral polysaccharide gum, which is a plant polysaccharide gum widely used in industry.
  • the galactomannan glue solution is a pseudoplastic fluid, and the macromolecules are entangled in a network structure in the natural state.
  • guar gum includes a main chain connected by (1-4)- ⁇ -D-mannose as a structural unit, and a single ⁇ -D-galactose with (1-6 ) bond to the side chain connected to the main chain. From the perspective of the whole molecule, galactose is randomly distributed on the main chain, but mostly in groups of two or three.
  • guar gum differs from other galactomannans in molecular weight and monosaccharide ratio.
  • the molecular weight of guar gum may generally be about 500,000 to 3 million, such as 1 to 2 million, and the ratio of mannose to galactose may be about 1.2 to 2.5:1, such as 1.5 to 2:1.
  • the guar gum derivative suitable for use in the present invention is not particularly limited in principle, as long as it is a water-soluble cationic guar gum derivative or a water-soluble nonionic guar gum derivative.
  • the guar derivatives are selected from guar gums with a degree of substitution DS ⁇ 0.15 or a degree of substitution DS ⁇ 0.25.
  • Such guar derivatives include oxidized guar, such as hydroxylated or carboxylated guar, such as hydroxypropyl guar or carboxymethyl guar.
  • guar gum or its derivative as a paste is very important for rheology, permeability and levelness, and it has particularly good compatibility with the fluorine-containing dual reactive group reactive dye of the present invention, At the same time, the solid effect of printing on the rubber surface of the ink transfer roller or the ink transfer blanket belt is very good.
  • the content of guar gum or its derivatives is also important in the dye ink of the present invention. It has been found that if the content of guar gum or its derivatives is too low, the dye penetration is strong, the surface color yield is poor, and the color is not bright enough; and if the content is too high, the levelness of the dye is poor, and the fastness after washing. poor.
  • chitosan would wrap around the surface of the cotton fiber to form a film layer, thereby enabling the fabric to absorb more dyes, thereby improving the dyeing rate of the cotton fabric.
  • the inventors have also discovered that chitosan has a synergistic gain effect when combined with guar gum or its derivatives, especially in modulating the rheology of dye inks.
  • the dye ink of the present invention is mainly used in the transfer dyeing process. It is hoped that the uniformity of dyeing can be taken into account under the premise of less paste and high ink loading.
  • chitosan when combined with guar gum or its derivatives, chitosan can further improve the color absorption performance, save the amount of dye, and at the same time play a darkening and brightening effect, and can adjust the rheological change of the dye ink.
  • the paste slurry can be prepared simply by mixing guar gum or its derivatives with chitosan in water in a weight ratio. For example, 5-15% by weight of guar gum or a guar gum derivative such as hydroxypropyl guar can be placed in a container followed by the addition of a sufficient amount of distilled or deionized water. After fully stirring for 2 hours to fully dissolve, 0.5-1.5% by weight of chitosan is added, and then adjusted to 100% with distilled water or deionized water. Continue stirring until it is completely dissolved and the color of the system is uniform, which is the transfer dyeing paste slurry.
  • the dye ink of the present invention must contain 2-18% of fluorine-containing dual reactive group reactive dyes, which have vinylsulfone groups or vinylsulfone-based precursor groups and monofluoro-s-triazine groups two reactive groups of the group.
  • the dual reactive group reactive dyes according to the present invention can be represented by the following formula:
  • D is a dye intermediate
  • B is a single bond or a linking group, such as -NH-, and
  • the dye intermediates are well known to those skilled in the art, and can also be called dye chromophores, including dye parent compounds such as azo, anthraquinone, phthalocyanine, etc., or their structural modifications.
  • dye parent compounds such as azo, anthraquinone, phthalocyanine, etc.
  • These parent compounds or forms to which reactive groups have been attached are generally commercially available, such as Huntsman's Cibacron type F reactive dyes and Levafix EN type reactive dyes (both of which have a fluorine homopolymer attached to the parent) triazine group) etc.
  • Such reactive dyes having vinylsulfone groups or their precursor groups and halogenated s-triazine di-reactive groups are known per se or methods for their preparation and are commercially available. Such reactive dyes have been used in the dyeing of fibrous fabrics. Common reactive dyes of this type usually contain a vinylsulfone group and a chloro-s-triazine double reactive group.
  • the inventors of the present application found that if fluorine is used to replace chlorine in the structure of the s-triazine reactive group in the dye molecule, the stability of the dyed fiber can be greatly increased when it is used for printing and dyeing, and the Dyes with monochloro-s-triazine reactive groups more stable dye-fiber bonds, resulting in higher color fastness, especially when combined with pastes containing guar gum or its derivatives as described above When used in combination with slurries.
  • a substituted or unsubstituted monofluoro-s-triazine group represented by the following formula (II), more preferably an unsubstituted mono-fluoro-s-triazine group can be used as the active group.
  • the vinyl sulfone group precursor group can then be any group that can be converted into a vinyl sulfone group under suitable media and conditions such as alkaline conditions and, for example, upon dyeing, for example as a vinyl sulfone group-containing precursor group
  • An ester-ethylsulfone group-containing group represented by the following formula (III) can be preferably used.
  • M is H or an alkali metal ion, preferably Na or K,
  • R1 is an ester group selected from sulfate, carboxylate and phosphate, preferably a sulfate group (-OSO 3 -),
  • R2 is H, hydroxy, alkyl, alkoxy, amino, or mono- or disubstituted amino
  • Y each independently represents H, halogen or straight-chain or branched C 1-12 alkyl, preferably H.
  • a well-known example of a compound commonly used to introduce groups containing vinylsulfone-based precursors is para-ester (or para-(beta-ethylsulfone sulfate)aniline) or derivatives or analogs thereof.
  • alkali metal denotes a metal element of main group I of the periodic table, including Li, Na and K, etc., preferably Na or K.
  • alkyl preferably denotes a straight-chain or branched alkyl group having 1-12, preferably 1-8 carbon atoms, and one or more H on the carbon atoms may be replaced by a halogen such as F , Cl or Br substituted.
  • the alkyl group represents an unsubstituted C 1-8 alkyl group, more preferably a C 1-4 alkyl group, such as methyl, ethyl, propyl or butyl.
  • alkoxy may then be taken to mean an alkyloxy group, wherein the alkyl group is as defined above.
  • aryl preferably denotes an aromatic group having 5 to 12, preferably 6 to 10 carbon atoms, preferably phenyl or alkylphenyl.
  • the mono- or disubstituted amino groups are not limited in principle and are those substituted amino groups known in the dye art, including, for example, alkyl, alkoxy, aryl, amido, sulfamido, amidoalkyl, sulfamido Alkyl or hydroxyalkyl substituted amino, etc.
  • Suitable components and adjuvants include rare earth driers, stain inhibitors, dispersants, surface tension modifiers, and the like.
  • Rare earth driers can not only speed up the drying speed of reactive dye inks in water-based systems and improve production efficiency, but also have an auxiliary role in deepening and brightening reactive dyes.
  • the rare earth drier can be selected from carboxylate of rare earth elements, such as rare earth isooctanoate or rare earth naphthenate.
  • the fineness of the rare earth drier is not limited, and can be, for example, ⁇ 10 microns, ⁇ 8 microns, or 5 microns.
  • the rare earth drier can be used in an amount of 0.2-3%, such as 0.5-1%, based on the total weight of the dye ink.
  • the dispersant may be selected from, for example, a methylene naphthalene sulfonic acid dispersant, or a phenolic condensate sulfonate dispersant, or a fatty alcohol polyoxyethylene ether silane type dispersant.
  • the dispersant may be used in an amount of 1-10%, such as 1.5-7%, preferably 2-5%, based on the total weight of the dye ink.
  • the surface tension modifier is not particularly limited, and can be, for example, a nonionic surfactant, such as BYK-DYNWET 800 from BYK, Efka 3570N from BASF, or Hydropalat 140 from Corning.
  • the surface tension modifier may be used in an amount of 0.1-10%, such as 0.1-5% or 0.5-2%, based on the total weight of the dye ink.
  • the surface tension of the reactive dye ink can be further adjusted to be less than the critical surface tension of the transfer roller or the transfer blanket in the transfer dyeing equipment, so that the ink can be clearly printed on the transfer roller or The surface of the ink blanket belt.
  • Anti-dyeing agent is used to control the dyeing process, which can prevent dyes from coloring and form patterns on fabrics or during printing and dyeing.
  • suitable resists include resist salt S (based primarily on sodium m-nitrobenzenesulfonate) and resist salt H (based on primarily ammonium phenylhydrazine sulfonate), and the like.
  • the resist may be used in an amount of 0.2-3%, such as 0.5-1%, based on the total weight of the dye ink.
  • the balance of water is included in the composition.
  • the composition was adjusted to 100% by weight with water.
  • Yet another aspect of the present application relates to a method for preparing a reactive dye ink, comprising mixing the fluorine-containing dual reactive group reactive dye as described above with a paste slurry and optional other components and auxiliaries, followed by stirring them uniformly.
  • the fluorine-containing dual reactive group reactive dye can be mixed with other components and auxiliary agents optionally dissolved in water, and then optionally filtered and then added to the paste slurry. If necessary, the fluorine-containing double reactive group reactive dye can be made into a paste with water in a container first.
  • the reactive dye ink prepared according to the present invention has a viscosity of 50-4000 mPa ⁇ s, preferably 100-3000 mPa ⁇ s, and a surface tension of 20-50 mN/m, preferably 25-40 mN/m.
  • the ink of the present invention generally uses the surface of a rubber blanket or a rubber roller as a transfer temporary carrier, and the surface tension of rubber is relatively low, for example, the critical surface tension of polyurethane rubber is about 29, and the critical surface tension of butyl rubber is about 27.
  • the surface tension of styrene-butadiene rubber is about 48, so when printing and dyeing fiber fabrics, especially denim grey fabrics, such viscosity and surface tension are especially suitable for applying ink on ink transfer rollers or ink transfer blankets. , thereby improving workability.
  • the reactive dye ink of the present invention can significantly reduce pollution when dyeing fiber fabrics, especially denim grey fabrics, and improves the lack of color, luster and light when dyeing denim grey fabrics with commercially available reactive dyes Stability and dyeing importance are also poor issues.
  • Another aspect of the present application relates to a dyeing method for fiber fabrics, especially denim grey fabrics, comprising the following steps:
  • step 1) The fiber fabric in step 1) is brought into pressure contact with the ink transfer roller or ink transfer blanket or belt in step 2), thereby realizing the dyeing of the fiber fabric.
  • the fiber fabric can also be subjected to desizing treatment before step 1).
  • the fabric can be stacked in the desizing enzyme solution at 50-60°C for 3-4 hours, then washed with hot water at a higher temperature such as above 60°C (such as 90°C), then washed with normal temperature water, and dried. After drying, it becomes the fiber fabric to be dyed.
  • the dyeing accelerator liquid may be coated on the desizing surface of the fiber fabric by an anilox coating method through an anilox pre-treatment device.
  • the fabric or fabric After going through the dyeing of step 3), the fabric or fabric can be further dried, and the other side of the fabric or fabric can be prepared for dyeing as required. Repeat steps 1) to 3), thereby achieving the dyeing of the other side of the fabric or fabric.
  • the dyeing of the two sides can be the same color on both sides or different colors on both sides.
  • the equipment suitable for the transfer dyeing of the present application is not particularly limited, for example, the transfer dyeing equipment described in the patent CN201710048416.4, or the paperless transfer printing machine described in the patent CN201710048399.4, or the patent CN201710504257.4 can be used
  • the horizontal rotary screen transfer printing machine described in or the vertical double-sided rotary screen transfer printing machine described in the patent CN201710504264.4, or the satellite rotary rotary screen transfer printing machine described in the patent CN201710504256.X, etc.
  • FIG. 1 is the infrared spectrum of the solid fluorine-containing dual reactive group reactive dye synthesized in Example 1.
  • Fig. 2 is the infrared spectrogram of the fluorine-containing dual reactive group reactive dye solid synthesized in Example 2.
  • the color fixing rate test described in the following examples is carried out according to the determination method of the printing color fixing rate in GB/T 2391-2014 "Determination of the color fixing rate of reactive dyes".
  • Dry rubbing fastness and wet rubbing fastness test are carried out according to GB/T 3920-2008 "Textiles. Color fastness test. Color fastness to rubbing".
  • the PVI value test and water retention test of the paste slurry are based on "Zhong Xiang, Song Xinrong, Chen Zhen, Chen Lingling. Test method for basic properties of textile printing paste [J]. China Fiber Inspection, 2017(03):97-100 .”conduct.
  • Polyurethane rubber is used as the surface material of the ink transfer roller or ink transfer blanket belt in the transfer dyeing equipment described in the patent CN201710048416.4, and a gravure plate is used as the plate roller.
  • transfer dyeing reactive dye ink is as follows according to weight percentage:
  • the infrared spectrum of the dried sample is shown in Figure 1 .
  • the printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain denim printing and dyeing cloth.
  • the color fastness of the prepared fluorine-containing dual reactive group reactive dyes is 95%; the color fastness to dry rubbing of the prepared denim dyed fabric is 4-5, the color fastness to wet rubbing is 3.5-4, and the light fastness is 5 The color fastness to soaping is 4-5.
  • the butyl rubber is used as the surface material of the ink transfer roller or the ink transfer blanket belt in the horizontal rotary screen transfer printing machine described in the patent CN201710504257.4, and the rotary screen is used as the plate roller.
  • transfer dyeing reactive dye ink is as follows according to weight percentage:
  • composition weight% paste slurry 65% Fluorine-containing dual reactive group reactive dyes 5% Rare earth drier (rare earth naphthenate, fineness ⁇ 5 microns) 0.5% Anti-staining salt S 1% Dispersant (phenolic condensate sulfonate dispersant) 3% Surface tension modifier (BASF's Efka 3570N) 0.5% distilled water Adjust to 100%
  • guar gum based on the total weight of the paste slurry into a container, add 70% by weight of distilled water or deionized water, and stir well for 2h. After fully dissolving, add 1.5% by weight of chitosan, adjust it to 100% with distilled water or deionized water, and continue stirring until it is completely dissolved and the color of the system is uniform.
  • the reactive dye ink was formulated as described in Example 1 using the weight ratios stated in the formula table.
  • the viscosity of the obtained reactive dye ink was 3000 mPa ⁇ s, and the surface tension was 25 mN/m.
  • the printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain denim printing and dyeing cloth.
  • the fixation rate of the prepared fluorine-containing dual reactive group reactive dyes was 92%; the dry rubbing fastness of the prepared denim dyed fabric was 4-5, the wet rubbing fastness was 3.5-4, and the light fastness was 5.
  • the color fastness to soaping is 4-5.
  • Styrene-butadiene rubber is used as the surface material of the ink transfer roller or ink transfer blanket belt in the paperless transfer printing machine described in the patent CN201710048399.4, and it is printed with flexographic printing equipment.
  • transfer dyeing reactive dye ink is as follows in weight percentage:
  • composition weight% paste slurry 40% Fluorine-containing dual reactive group reactive dyes 10% Rare earth drier (rare earth isooctanoate, fineness ⁇ 5 microns) 1% Anti-staining salt S 0.5% Dispersant (fatty alcohol polyoxyethylene ether silane type dispersant) 2% Surface tension modifier (Hydropalat 140 from Corning) 1% distilled water Adjust to 100%
  • the reactive dye ink was formulated as described in Example 1 using the weight ratios stated in the formula table.
  • the obtained reactive dye ink had a viscosity of 100 mPa ⁇ s and a surface tension of 40 mN/m.
  • the printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain a denim printing and dyeing cloth.
  • the fixation rate of the prepared fluorine-containing dual reactive group reactive dyes is 95%; the prepared denim dyed fabric has a dry rubbing fastness of 4-5, wet rubbing fastness of 3.5-4, and a light fastness of 5.
  • the color fastness to soaping is 4-5.
  • the reactive dye ink is prepared according to the steps described in Example 1, wherein the paste slurries of 5 different schemes are prepared according to the weight percentages of different guar gums and chitosan shown in Table 1 below, and the weight percentages are based on the paste slurries. of the total weight of the slurry. Subsequently, the transfer dyeing operation was carried out according to the equipment and process described in Example 1, and the quality effect of the denim dyed fabric was compared.
  • Example 2 the paste of Example 1 was compared with the paste of the prior art.
  • the paste slurry obtained by compounding a specific guar gum or a guar gum derivative and an appropriate amount of chitosan is used to prepare a reactive dye ink, which has significant performance advantages and is suitable for this application. Invention of the transfer dyeing process.
  • the reactive dye ink was prepared according to the steps described in Example 1, except that the fluorine-containing dual reactive dyes prepared in Example 1 were replaced with the same amount of commercially available dye products. Subsequently, the transfer dyeing operation was carried out according to the equipment and process described in Example 1, and the quality effect of the denim dyed fabric was compared. The results are shown in Table 3 below.
  • the fluorine-containing dual reactive dyes according to the present invention have better performance. Fixing rate effect, which can provide reactive dye inks that better meet the needs of the transfer dyeing process.

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Abstract

A reactive dye ink for transfer dyeing comprises based on 100% of the total weight of the composition: 25-80% of a paste slurry comprising, based on the total weight of the slurry, 3-20% guar gum and/or a guar derivative, and 0.1-3% of chitosan; and 2-18% of a fluorine-containing reactive dye having a double active group, a vinyl sulfone group or a vinyl sulfone precursor group, and a monochlorotriazine group.

Description

转移染色活性染料墨水及其应用Transfer dyeing reactive dye ink and its application 技术领域technical field
本申请涉及纺织工业的印染技术,更具体是涉及一种新型的转移染色活性染料墨水及其应用,特别是对纤维面料如牛仔坯布的染色方法。The present application relates to the printing and dyeing technology of the textile industry, more particularly to a new type of transfer dyeing reactive dye ink and its application, especially to the dyeing method of fibrous fabrics such as denim grey fabrics.
背景技术Background technique
纤维面料在纺织工业和服装领域中广泛使用。除了传统而常见的棉纤维之外,各种天然纤维如大麻、苎麻、亚麻、蚕丝、羊毛等与棉混纺,粘胶、天丝、莫代尔等的再生纤维,或者合成纤维化学纤维如涤纶、锦纶、腈纶、氨纶等均已经广泛使用。Fiber fabrics are widely used in the textile industry and clothing field. In addition to traditional and common cotton fibers, various natural fibers such as hemp, ramie, flax, silk, wool, etc. blended with cotton, regenerated fibers such as viscose, tencel, modal, etc., or synthetic fiber chemical fibers such as polyester, nylon , acrylic fiber, spandex, etc. have been widely used.
为了提供服装和织物的丰富色彩和美感,需要采用染料对纤维面料进行染色。这些染料包括例如各种活性染料、靛蓝染料、硫化染料、还原染料等。活性染料是一种阴离子型染料,又称反应性染料,其分子结构由染料母体与活性基团两部分组成,染色时染料母体通过活性基团在水溶液中与棉、毛等纤维中的羟基或氨基反应形成共价键而固着在纤维上。由于其鲜艳度好、使用方便和色牢度佳等特点而广受欢迎。还原染料在染色时需要在碱性的强还原液中还原溶解成为隐色体钠盐才能染上纤维,随后经氧化变成不溶性的染料色淀而固着在纤维上。靛蓝就是一种古老的还原染料。硫化染料也常用于棉纤维染色,其是基于以硫化碱溶解的染料。硫化染料与还原染料相似,也是通过化学还原反应,形成与纤维有亲和力的水溶性形态隐色体上染纤维,再通过氧化过程与纤维紧密结合。In order to provide the rich color and beauty of garments and fabrics, the fiber fabrics need to be dyed with dyes. These dyes include, for example, various reactive dyes, indigo dyes, sulfur dyes, vat dyes, and the like. Reactive dye is an anionic dye, also known as reactive dye. Its molecular structure is composed of dye precursor and reactive group. During dyeing, the dye precursor can interact with hydroxyl groups or hydroxyl groups in cotton, wool and other fibers through reactive groups in aqueous solution. The amino group reacts to form a covalent bond that is fixed on the fiber. It is popular due to its good vividness, ease of use and good color fastness. When dyeing, vat dyes need to be reduced and dissolved into leuco sodium salts in strong alkaline reducing solution to dye fibers, and then oxidized into insoluble dye lakes and fixed on fibers. Indigo is an ancient vat dye. Sulfur dyes are also commonly used in cotton fiber dyeing, and are based on dyes dissolved in sulfide bases. Sulfur dyes are similar to vat dyes in that they also dye fibers through a chemical reduction reaction to form a water-soluble leuco form that has an affinity for fibers, and then bind tightly to fibers through an oxidation process.
市场上常见牛仔布或牛仔坯布。其以全棉为主,但也可以采用多种原料结构,例如棉、毛、丝、麻天然纤维混纺,也可以与化纤混纺,以及用弹力纱、紧捻纱、花式纱等作原料。牛仔布的制造工艺比较独特,它是先用染料染经纱和上浆,然后再织造的一种产品。用于牛仔布染色的主要有靛蓝染料,硫化染料,还原染料等。Denim or denim grey is common in the market. It is mainly made of cotton, but can also use a variety of raw material structures, such as cotton, wool, silk, hemp natural fibers blended, and can also be blended with chemical fibers, as well as elastic yarn, twisted yarn, fancy yarn, etc. as raw materials. The manufacturing process of denim is relatively unique. It is a product that is first dyed and sizing with dyes, and then woven. Indigo dyes, sulfur dyes, vat dyes, etc. are mainly used for denim dyeing.
无论是靛蓝染料还是硫化染料或还原染料,在对纤维面料,特别 是牛仔坯布进行染色时均需要使用大量的无机盐,且染后需要大量的水进行充分水洗,以减少纺织物上残留的染料。因此传统纤维面料如牛仔坯布的染色污染非常严重。Whether it is indigo dyes, sulfur dyes or vat dyes, a large amount of inorganic salts need to be used when dyeing fiber fabrics, especially denim grey fabrics, and a large amount of water is required to be fully washed after dyeing to reduce residual dyes on the fabric. . Therefore, the dyeing pollution of traditional fiber fabrics such as denim grey fabrics is very serious.
因此,市场迫切需要环境友好的纤维面料印染工艺。当前的一种解决方案是采用活性染料,但生产批量不大,主要问题在于色泽色光不够稳定,染色重视性也较差,无法满足下游客户服装生产厂的需求。这同样野与现有的染浆联合机生产活性染色纤维面料难度较大,消耗大、成本高,且污水难以处理等等诸多问题有着直接的关联。Therefore, the market urgently needs an environmentally friendly fiber fabric printing and dyeing process. One of the current solutions is to use reactive dyes, but the production batch is not large. The main problem is that the color and shade are not stable enough, and the importance of dyeing is also poor, which cannot meet the needs of downstream customer garment manufacturers. This is also directly related to the difficulty of producing reactive dyed fiber fabrics by the existing dyeing and pulping machine, high consumption, high cost, and difficult sewage treatment.
另一类途径是开发改性剂对纤维进行预处理。例如CN107740295A提供了一种基于棉织物活性染料阳离子改性剂的染色方法,其中对棉纤维进行了改性处理,而所用改性水溶液为谷氨酸盐水溶液或苯丙氨酸盐水溶液。Another type of approach is to develop modifiers to pretreat fibers. For example, CN107740295A provides a dyeing method based on a reactive dye cationic modifier for cotton fabrics, wherein the cotton fibers are modified, and the modified aqueous solution used is an aqueous glutamate solution or an aqueous phenylalanine solution.
另外,转移印花技术也已经用于纤维面料的染色,形成以印代染的模式。印花的耗水量通常远低于传统染色。传统染色时(特别是浸染),织物在染浴中有较长的作用时间,这使染料能较充分地扩散、渗透到纤维中去完成染着过程。而实际上,印花是一种局部的染色。印花时,色浆中所加的糊料待烘干成膜后,高分子膜层会阻止染料向纤维内部扩散,使得染料附着在纤维表面,经汽蒸、焙烘等手段最终实现染料的固着。In addition, transfer printing technology has also been used for the dyeing of fiber fabrics, forming a pattern of dyeing by printing. The water consumption of printing is usually much lower than that of traditional dyeing. In traditional dyeing (especially dip dyeing), the fabric has a longer action time in the dye bath, which enables the dye to diffuse and penetrate into the fiber more fully to complete the dyeing process. In fact, printing is a local dyeing. During printing, after the paste added in the color paste is dried to form a film, the polymer film layer will prevent the dye from diffusing into the fiber, so that the dye adheres to the surface of the fiber, and the dye is finally fixed by steaming, baking and other means. .
然而,对于上述那些技术问题仍然存在着改进的空间,并且也需要进一步探索适用的改善染色工艺的促进剂。However, there is still room for improvement for those technical problems mentioned above, and further exploration of suitable accelerators for improving the dyeing process is also required.
发明内容SUMMARY OF THE INVENTION
鉴于以上技术问题,本申请的发明人开发了一种新型的转移染色活性染料墨水。该活性染料墨水以水为溶剂,其中溶解了一种特定的活性染料和一种特定的糊料和表面张力调节剂等助剂,其能够被印刷于纤维面料的转移染色工艺所用的转移染色设备的传墨辊或传墨毯带上,并在转移染色过程中染料墨水从传墨辊或传墨毯带上转移到牛仔胚布的纤维上。In view of the above technical problems, the inventors of the present application have developed a new type of transfer dyeing reactive dye ink. The reactive dye ink uses water as a solvent, in which a specific reactive dye and a specific paste and surface tension regulator and other auxiliary agents are dissolved, which can be printed on the transfer dyeing equipment used in the transfer dyeing process of fiber fabrics The ink transfer roller or the ink transfer blanket belt, and the dye ink is transferred from the ink transfer roller or the ink transfer blanket belt to the fibers of the denim fabric during the transfer dyeing process.
本申请的发明人发现,采用根据本发明的转移染色活性染料墨 水,能够大为改善印花表面的匀染性,提供更为稳定的色泽色光,固色率高以及形成稳定的染料-纤维结合键,从而大幅提升转移印花的色牢度。此外,本发明的活性染料墨水具有良好的流变性、渗透性、存储稳定性并非常适用于传墨辊或传墨毯上的处理。The inventors of the present application found that the use of the transfer dyeing reactive dye ink according to the present invention can greatly improve the levelness of the printing surface, provide more stable color and luster, high color fixing rate and form stable dye-fiber bond , thereby greatly improving the color fastness of transfer printing. In addition, the reactive dye inks of the present invention have good rheology, permeability, storage stability and are very suitable for processing on transfer rollers or transfer blankets.
因此,本申请的第一方面涉及转移染色活性染料墨水,其按组合物总重量100%计包含:Accordingly, a first aspect of the present application relates to a transfer dyeing reactive dye ink comprising, by 100% by weight of the total composition:
25-80%、优选30-72%、更优选40-65%的糊料浆液,其包含基于浆液总重计的3-20%、优选5-15的瓜尔胶和/或瓜尔胶衍生物以及0.1-3%、优选0.3-2%、更优选0.5-1.5%的壳聚糖;和25-80%, preferably 30-72%, more preferably 40-65% paste slurry comprising 3-20%, preferably 5-15% guar and/or guar derivatives based on the total weight of the slurry and 0.1-3%, preferably 0.3-2%, more preferably 0.5-1.5% chitosan; and
2-18%、优选4-13%的含氟双活性基活性染料,其具有乙烯砜基团或乙烯砜基前体基团和一氟均三嗪基团。2-18%, preferably 4-13%, of fluorine-containing dual-reactive reactive dyes having vinylsulfone groups or vinylsulfone-based precursor groups and monofluoro-s-triazine groups.
用于本发明的染料墨水中的瓜尔胶是一种半乳甘露聚糖胶,而半乳甘露聚糖是一种中性多糖胶,是工业上有着广泛用途的植物多糖胶。半乳甘露聚糖胶水溶液为假塑性流体,大分子在自然状态下呈缠绕的网状结构。作为一种常见形式,瓜尔胶包括由(1-4)-β-D-甘露糖为结构单元连接而成的主链,以及由单个的α-D-半乳糖组成并以(1-6)键和主链相接的侧链。从整个分子来看,半乳糖在主链上呈无规分布,但以两个或三个一组居多。由于不同的来源,瓜尔胶的分子量及单糖比例不同于其它的半乳甘露聚糖。瓜尔胶的分子量通常可以约为50万~300万如100~200万,而甘露糖与半乳糖之比可以为约1.2~2.5:1,如1.5~2:1。Guar gum used in the dye ink of the present invention is a kind of galactomannan gum, and galactomannan is a kind of neutral polysaccharide gum, which is a plant polysaccharide gum widely used in industry. The galactomannan glue solution is a pseudoplastic fluid, and the macromolecules are entangled in a network structure in the natural state. As a common form, guar gum includes a main chain connected by (1-4)-β-D-mannose as a structural unit, and a single α-D-galactose with (1-6 ) bond to the side chain connected to the main chain. From the perspective of the whole molecule, galactose is randomly distributed on the main chain, but mostly in groups of two or three. Due to different sources, guar gum differs from other galactomannans in molecular weight and monosaccharide ratio. The molecular weight of guar gum may generally be about 500,000 to 3 million, such as 1 to 2 million, and the ratio of mannose to galactose may be about 1.2 to 2.5:1, such as 1.5 to 2:1.
适用于本发明的瓜尔胶衍生物原则上没有特别的限制,只要是水溶性阳离子瓜尔胶衍生物或者水溶性非离子瓜尔胶衍生物。在一个有利的实施方式中,所述瓜尔胶衍生物选自取代度DS≥0.15或取代度DS≥0.25的瓜尔胶。这样的瓜尔胶衍生物包括氧化瓜尔胶,例如羟基化或羧基化的瓜尔胶,如羟丙基瓜尔胶或羧甲基瓜尔胶。The guar gum derivative suitable for use in the present invention is not particularly limited in principle, as long as it is a water-soluble cationic guar gum derivative or a water-soluble nonionic guar gum derivative. In an advantageous embodiment, the guar derivatives are selected from guar gums with a degree of substitution DS≥0.15 or a degree of substitution DS≥0.25. Such guar derivatives include oxidized guar, such as hydroxylated or carboxylated guar, such as hydroxypropyl guar or carboxymethyl guar.
在本发明的染料墨水中,瓜尔胶或其衍生物作为糊料对于流变性,渗透性和匀染性非常重要,并且其与本发明的含氟双活性基活性染料相容性特别好,同时印制在传墨辊或传墨毯带的橡胶表面的固形效果非常好。In the dye ink of the present invention, guar gum or its derivative as a paste is very important for rheology, permeability and levelness, and it has particularly good compatibility with the fluorine-containing dual reactive group reactive dye of the present invention, At the same time, the solid effect of printing on the rubber surface of the ink transfer roller or the ink transfer blanket belt is very good.
此外,瓜尔胶或其衍生物的含量在本发明的染料墨水中也是重要的。已经发现,如果瓜尔胶或其衍生物的含量过低,则染料渗透强,表面得色率差,颜色不够鲜亮;而含量如果过高,则染料的匀染性较差,水洗后牢度较差。In addition, the content of guar gum or its derivatives is also important in the dye ink of the present invention. It has been found that if the content of guar gum or its derivatives is too low, the dye penetration is strong, the surface color yield is poor, and the color is not bright enough; and if the content is too high, the levelness of the dye is poor, and the fastness after washing. poor.
壳聚糖分子中存在大量的氨基,是迄今为止发现的惟一碱性多糖。本申请的发明人发现,壳聚糖会包裹于棉纤维表面形成薄膜层,由此使得织物能够吸收更多的染料,从而提高了棉织物的上染率。发明人还发现,壳聚糖在与瓜尔胶或其衍生物进行组合时具有协同增益效应,特别是在调节染料墨水的流变性方面。本发明的染料墨水主要应用于转移染色工艺,希望能够在少糊料高载墨的前提下,同时也兼顾染色的均匀性,因此恰当的流变性对于转移染色车速上限和均匀性都是至关重要的关键点。总之,在本发明中,当与瓜尔胶或其衍生物组合时,壳聚糖可进一步提高吸色性能在节约染料用量的同时起到增深增艳效果,并且能够调节染料墨水流变性更好地适用于转移染色工艺。There are a lot of amino groups in the chitosan molecule, and it is the only basic polysaccharide discovered so far. The inventors of the present application found that chitosan would wrap around the surface of the cotton fiber to form a film layer, thereby enabling the fabric to absorb more dyes, thereby improving the dyeing rate of the cotton fabric. The inventors have also discovered that chitosan has a synergistic gain effect when combined with guar gum or its derivatives, especially in modulating the rheology of dye inks. The dye ink of the present invention is mainly used in the transfer dyeing process. It is hoped that the uniformity of dyeing can be taken into account under the premise of less paste and high ink loading. Therefore, proper rheology is critical for the upper limit of the transfer dyeing speed and the uniformity. important key points. In conclusion, in the present invention, when combined with guar gum or its derivatives, chitosan can further improve the color absorption performance, save the amount of dye, and at the same time play a darkening and brightening effect, and can adjust the rheological change of the dye ink. Well suited for transfer dyeing processes.
所述糊料浆液可以简单地通过按重量配比将瓜尔胶或其衍生物与壳聚糖在水中混合而制得。例如,可以将5-15重量%的瓜尔胶或瓜尔胶衍生物如羟丙基瓜尔胶放入容器中,随后加入足量的蒸馏水或去离子水。充分搅拌2h以充分溶解后,再加入0.5-1.5重量%的壳聚糖,再用蒸馏水或去离子水调整到100%。继续搅拌,直至完全溶解且体系颜色均一时,即成为转移染色糊料浆液。The paste slurry can be prepared simply by mixing guar gum or its derivatives with chitosan in water in a weight ratio. For example, 5-15% by weight of guar gum or a guar gum derivative such as hydroxypropyl guar can be placed in a container followed by the addition of a sufficient amount of distilled or deionized water. After fully stirring for 2 hours to fully dissolve, 0.5-1.5% by weight of chitosan is added, and then adjusted to 100% with distilled water or deionized water. Continue stirring until it is completely dissolved and the color of the system is uniform, which is the transfer dyeing paste slurry.
作为另一重要的组分,本发明的染料墨水中必须包含2-18%的含氟双活性基活性染料,其具有乙烯砜基团或乙烯砜基前体基团和一氟均三嗪基团的两种活性基团。根据本发明的双活性基活性染料可以用下式来表示:As another important component, the dye ink of the present invention must contain 2-18% of fluorine-containing dual reactive group reactive dyes, which have vinylsulfone groups or vinylsulfone-based precursor groups and monofluoro-s-triazine groups two reactive groups of the group. The dual reactive group reactive dyes according to the present invention can be represented by the following formula:
D-(B-Re) 2      (I) D-(B-Re) 2 (I)
其中D为染料中间体,where D is a dye intermediate,
B为单键或连接基团,如-NH-,和B is a single bond or a linking group, such as -NH-, and
Re为活性基团,其分别为包含一氟均三嗪基而无氯代均三嗪基的基团和包含乙烯砜基(-SO 2CH=CH 2)或乙烯砜基前体的基团。 Re is a reactive group, which is a group containing a monofluoro-s-triazine group without a chloro-s-triazine group and a group containing a vinylsulfone group (-SO 2 CH=CH 2 ) or a vinylsulfone group precursor, respectively .
所述染料中间体是本领域技术人员熟知的,其也可以称为染料发色体,包括例如偶氮类、蒽醌、酞菁类等染料母体化合物或者它们的结构改性物。这些母体化合物或者其上已经接有活性基团的形式通常是可以市购获得的,例如亨斯曼的Cibacron F型活性染料和Levafix EN型活性染料(二者均已经在母体上接有一氟均三嗪基团)等。The dye intermediates are well known to those skilled in the art, and can also be called dye chromophores, including dye parent compounds such as azo, anthraquinone, phthalocyanine, etc., or their structural modifications. These parent compounds or forms to which reactive groups have been attached are generally commercially available, such as Huntsman's Cibacron type F reactive dyes and Levafix EN type reactive dyes (both of which have a fluorine homopolymer attached to the parent) triazine group) etc.
具有乙烯砜基团或其前体基团和卤代均三嗪双活性基团的这类活性染料本身或者其制备方法是已知的,并且可以市购获得。这样的活性染料已经用于纤维面料的染色中。常见的这类活性染料中通常含有乙烯砜基团和一氯均三嗪双活性基团。但是,本申请的发明人发现,如果用氟取代染料分子中均三嗪活性基团结构中的氯,则将其用于印染时能够导致经染纤维的稳定性大大增大,形成相比于具有一氯均三嗪活性基团的染料更为稳定的染料-纤维结合键,从而带来更高的色牢度,特别是将其与如上所述的包含瓜尔胶或其衍生物的糊料浆液结合使用时。Such reactive dyes having vinylsulfone groups or their precursor groups and halogenated s-triazine di-reactive groups are known per se or methods for their preparation and are commercially available. Such reactive dyes have been used in the dyeing of fibrous fabrics. Common reactive dyes of this type usually contain a vinylsulfone group and a chloro-s-triazine double reactive group. However, the inventors of the present application found that if fluorine is used to replace chlorine in the structure of the s-triazine reactive group in the dye molecule, the stability of the dyed fiber can be greatly increased when it is used for printing and dyeing, and the Dyes with monochloro-s-triazine reactive groups more stable dye-fiber bonds, resulting in higher color fastness, especially when combined with pastes containing guar gum or its derivatives as described above When used in combination with slurries.
优选的,可以采用如下式(II)所示的取代或未取代的一氟均三嗪基团、更优选未取代的一氟均三嗪基团作为活性基团。乙烯砜基团前体基团则可以是任何能够在合适介质和条件如碱性条件下和例如在染色时转变为乙烯砜基团的任何基团,例如作为含乙烯砜基前体的基团可以优选采用如下式(III)所示的含酯基乙基砜基的基团。Preferably, a substituted or unsubstituted monofluoro-s-triazine group represented by the following formula (II), more preferably an unsubstituted mono-fluoro-s-triazine group, can be used as the active group. The vinyl sulfone group precursor group can then be any group that can be converted into a vinyl sulfone group under suitable media and conditions such as alkaline conditions and, for example, upon dyeing, for example as a vinyl sulfone group-containing precursor group An ester-ethylsulfone group-containing group represented by the following formula (III) can be preferably used.
Figure PCTCN2021088990-appb-000001
Figure PCTCN2021088990-appb-000001
其中in
M为H或碱金属离子,优选Na或K,M is H or an alkali metal ion, preferably Na or K,
R1为选自硫酸酯、羧酸酯和磷酸酯的酯基,优选硫酸酯基团(-OSO 3-), R1 is an ester group selected from sulfate, carboxylate and phosphate, preferably a sulfate group (-OSO 3 -),
R2为H、羟基、烷基、烷氧基、氨基或者单或二取代的氨基,和R2 is H, hydroxy, alkyl, alkoxy, amino, or mono- or disubstituted amino, and
Y各自独立地表示H、卤素或者直链或支化的C 1-12的烷基,优选H。 Y each independently represents H, halogen or straight-chain or branched C 1-12 alkyl, preferably H.
熟知的一种通常用于引入含乙烯砜基前体的基团的化合物的例子是对位酯(或对(β-乙基砜硫酸酯)苯胺)或其衍生物或类似物。A well-known example of a compound commonly used to introduce groups containing vinylsulfone-based precursors is para-ester (or para-(beta-ethylsulfone sulfate)aniline) or derivatives or analogs thereof.
在本申请的上下文中,术语“碱金属”表示元素周期表中第I主族的金属元素,包括Li、Na和K等,优选Na或K。In the context of this application, the term "alkali metal" denotes a metal element of main group I of the periodic table, including Li, Na and K, etc., preferably Na or K.
在本申请上下文中,术语“烷基”优选表示具有1-12、优选1-8个碳原子的直链或支化的烷基,并且碳原子上的一个或多个H可以被卤素如F、Cl或Br取代。在一个优选的实施方式,所述烷基表示未取代的C 1-8的烷基,更优选C 1-4的烷基,如甲基、乙基、丙基或丁基。术语“烷氧基”则可以看做是烷基氧基,其中的烷基如上定义。 In the context of this application, the term "alkyl" preferably denotes a straight-chain or branched alkyl group having 1-12, preferably 1-8 carbon atoms, and one or more H on the carbon atoms may be replaced by a halogen such as F , Cl or Br substituted. In a preferred embodiment, the alkyl group represents an unsubstituted C 1-8 alkyl group, more preferably a C 1-4 alkyl group, such as methyl, ethyl, propyl or butyl. The term "alkoxy" may then be taken to mean an alkyloxy group, wherein the alkyl group is as defined above.
在本申请上下文中,术语“芳基”优选表示具有5-12、优选6-10个碳原子的芳族基团,优选苯基或烷基苯基。In the context of the present application, the term "aryl" preferably denotes an aromatic group having 5 to 12, preferably 6 to 10 carbon atoms, preferably phenyl or alkylphenyl.
所述单或二取代的氨基原则上没有限制,是染料领域已知的那些取代氨基,包括例如烷基、烷氧基、芳基、酰胺基、硫酰胺基、酰胺基烷基、硫酰胺基烷基或羟基烷基取代的氨基等。The mono- or disubstituted amino groups are not limited in principle and are those substituted amino groups known in the dye art, including, for example, alkyl, alkoxy, aryl, amido, sulfamido, amidoalkyl, sulfamido Alkyl or hydroxyalkyl substituted amino, etc.
在本申请的活性染料墨水中,除了上述特定的糊料浆液与特定的双活性基活性染料的组合外,还可以含有其他一些组分和助剂。适合的组分和助剂的例子包括稀土催干剂、防染剂、分散剂和表面张力调节剂等。In the reactive dye ink of the present application, in addition to the combination of the above-mentioned specific paste slurry and specific dual reactive group reactive dye, other components and auxiliary agents may also be contained. Examples of suitable components and adjuvants include rare earth driers, stain inhibitors, dispersants, surface tension modifiers, and the like.
稀土催干剂不仅能够使得水性体系的活性染料墨水干燥速度加快,提升生产效率,而且稀土对于活性染料具有增深增艳的辅助作用。所述的稀土催干剂可以选自稀土元素的羧酸盐,例如异辛酸稀土或环烷酸稀土。稀土催干剂的细度没有限制,可以例如≤10微米、≤8微米或5微米。所述稀土催干剂可以基于染料墨水总重量计0.2-3%、如0.5-1%的量使用。Rare earth driers can not only speed up the drying speed of reactive dye inks in water-based systems and improve production efficiency, but also have an auxiliary role in deepening and brightening reactive dyes. The rare earth drier can be selected from carboxylate of rare earth elements, such as rare earth isooctanoate or rare earth naphthenate. The fineness of the rare earth drier is not limited, and can be, for example, ≤10 microns, ≤8 microns, or 5 microns. The rare earth drier can be used in an amount of 0.2-3%, such as 0.5-1%, based on the total weight of the dye ink.
所述分散剂可以选自例如亚甲基萘磺酸分散剂,或酚醛缩合物磺酸盐分散剂,或脂肪醇聚氧乙烯醚硅烷型分散剂。所述分散剂可以基于染料墨水总重量计1-10%、如1.5-7%、优选2-5%的量使用。The dispersant may be selected from, for example, a methylene naphthalene sulfonic acid dispersant, or a phenolic condensate sulfonate dispersant, or a fatty alcohol polyoxyethylene ether silane type dispersant. The dispersant may be used in an amount of 1-10%, such as 1.5-7%, preferably 2-5%, based on the total weight of the dye ink.
所述表面张力调节剂没有特别的限制,可以例如为非离子型表面活性剂,例如德国毕克公司的BYK-DYNWET 800,或巴斯夫公司的Efka  3570N,或科宁公司的Hydropalat 140。表面张力调节剂可以基于染料墨水总重量计0.1-10%、如0.1-5%或0.5-2%的量使用。通过加入适量的表面张力调节剂,可以进一步将活性染料墨水的表面张力调节到小于转移染色设备中传墨辊或传墨毯带的临界表面张力,以便墨水能够清晰地印制在传墨辊或传墨毯带的表面。The surface tension modifier is not particularly limited, and can be, for example, a nonionic surfactant, such as BYK-DYNWET 800 from BYK, Efka 3570N from BASF, or Hydropalat 140 from Corning. The surface tension modifier may be used in an amount of 0.1-10%, such as 0.1-5% or 0.5-2%, based on the total weight of the dye ink. By adding an appropriate amount of surface tension modifier, the surface tension of the reactive dye ink can be further adjusted to be less than the critical surface tension of the transfer roller or the transfer blanket in the transfer dyeing equipment, so that the ink can be clearly printed on the transfer roller or The surface of the ink blanket belt.
防染剂用以对染色过程进行控制,其能够在纤维织物上或印染过程中防止染料着色而形成花纹的物质。合适的防染剂的例子包括防染盐S(主要基于间硝基苯磺酸钠)和防染盐H(主要基于苯肼磺酸铵)等。所述防染剂可以基于染料墨水总重量计0.2-3%、如0.5-1%的量使用。Anti-dyeing agent is used to control the dyeing process, which can prevent dyes from coloring and form patterns on fabrics or during printing and dyeing. Examples of suitable resists include resist salt S (based primarily on sodium m-nitrobenzenesulfonate) and resist salt H (based on primarily ammonium phenylhydrazine sulfonate), and the like. The resist may be used in an amount of 0.2-3%, such as 0.5-1%, based on the total weight of the dye ink.
除了所述的糊料浆液与特定的双活性基活性染料的组合以及上述合适的其他组分和助剂外,组合物中包含余量的水。用水将组合物调节至100重量%。In addition to the combination of the paste slurry and the specific dual reactive reactive dyes and other suitable components and auxiliaries mentioned above, the balance of water is included in the composition. The composition was adjusted to 100% by weight with water.
本申请的再一方面涉及制备活性染料墨水的方法,其包括将如上所述的含氟双活性基活性染料与糊料浆液和任选的其他组分和助剂混合,随后将其搅拌均匀。Yet another aspect of the present application relates to a method for preparing a reactive dye ink, comprising mixing the fluorine-containing dual reactive group reactive dye as described above with a paste slurry and optional other components and auxiliaries, followed by stirring them uniformly.
在一个具体的实施方式中,可以先将含氟双活性基活性染料与任选的溶解于水中的其他组分和助剂混合,然后任选经过滤后加入到糊料浆液中。需要时,可以首先将含氟双活性基活性染料用水在容器中调成糊状。In a specific embodiment, the fluorine-containing dual reactive group reactive dye can be mixed with other components and auxiliary agents optionally dissolved in water, and then optionally filtered and then added to the paste slurry. If necessary, the fluorine-containing double reactive group reactive dye can be made into a paste with water in a container first.
根据本发明所制得的活性染料墨水的粘度为50-4000mPa·s、优选为100-3000mPa·s,表面张力为20-50mN/m、优选25-40mN/m。本发明的墨水一般以橡胶毯带或橡胶辊筒的表面作为转印暂载体,而橡胶的表面张力都较低,例如聚氨酯橡胶的临界表面张力约为29,丁基橡胶的临界表面张力约为27,丁苯橡胶的表面张力约为48,因此在对纤维面料印染,特别是对牛仔坯布进行转移染色时,这样的粘度和表面张力特别适合于将墨水施加在传墨辊或传墨毯上,由此改善可加工性。The reactive dye ink prepared according to the present invention has a viscosity of 50-4000 mPa·s, preferably 100-3000 mPa·s, and a surface tension of 20-50 mN/m, preferably 25-40 mN/m. The ink of the present invention generally uses the surface of a rubber blanket or a rubber roller as a transfer temporary carrier, and the surface tension of rubber is relatively low, for example, the critical surface tension of polyurethane rubber is about 29, and the critical surface tension of butyl rubber is about 27. The surface tension of styrene-butadiene rubber is about 48, so when printing and dyeing fiber fabrics, especially denim grey fabrics, such viscosity and surface tension are especially suitable for applying ink on ink transfer rollers or ink transfer blankets. , thereby improving workability.
特别的,相比于靛蓝染料、硫化染料或还原染料染色,本发明的活性染料墨水在对纤维面料、特别是牛仔坯布染色时能够显著减少污染,改善市售活性染料染色牛仔坯布时色泽色光不够稳定和染色重视 性也较差的问题。In particular, compared with indigo dyes, sulfur dyes or vat dyes, the reactive dye ink of the present invention can significantly reduce pollution when dyeing fiber fabrics, especially denim grey fabrics, and improves the lack of color, luster and light when dyeing denim grey fabrics with commercially available reactive dyes Stability and dyeing importance are also poor issues.
本申请的再一个方面涉及对纤维面料特别是牛仔坯布的染色方法,包括如下步骤:Another aspect of the present application relates to a dyeing method for fiber fabrics, especially denim grey fabrics, comprising the following steps:
1)将上染促进剂均匀涂覆在所要染色的纤维面料上;1) Evenly coat the dyeing accelerator on the fiber fabric to be dyed;
2)将如上所述的活性染料墨水通过转移染色设备施加在传墨辊或传墨毯或带上;2) The reactive dye ink as described above is applied on the transfer roller or the transfer blanket or belt by transfer dyeing equipment;
3)使步骤1)中的纤维面料与步骤2)中的传墨辊或传墨毯或带压力接触,由此实现纤维面料的染色。3) The fiber fabric in step 1) is brought into pressure contact with the ink transfer roller or ink transfer blanket or belt in step 2), thereby realizing the dyeing of the fiber fabric.
根据需要,在步骤1)之前还可以对纤维面料进行退浆处理。例如可以在50-60℃的退浆酶液中将面料浸轧后堆置3-4小时,随后用更高温度如60℃以上(如90℃)的热水水洗,再用常温水洗,烘干后成为待染色的纤维面料。As required, the fiber fabric can also be subjected to desizing treatment before step 1). For example, the fabric can be stacked in the desizing enzyme solution at 50-60°C for 3-4 hours, then washed with hot water at a higher temperature such as above 60°C (such as 90°C), then washed with normal temperature water, and dried. After drying, it becomes the fiber fabric to be dyed.
在一个示例性实施方式中,在步骤2)中,可以通过网纹辊前处理装置采用网纹辊涂布的方式将上染促进剂液体涂覆在纤维面料的根据需要经退浆的表面。In an exemplary embodiment, in step 2), the dyeing accelerator liquid may be coated on the desizing surface of the fiber fabric by an anilox coating method through an anilox pre-treatment device.
在历经步骤3)的染色之后,可以进一步对织物或面料烘干,并根据需要使织物或面料的另一面准备染色。重复步骤1)到3),由此实现对面料或织物的另一面的染色。该两个面的染色可以是双面同色或双面异色。After going through the dyeing of step 3), the fabric or fabric can be further dried, and the other side of the fabric or fabric can be prepared for dyeing as required. Repeat steps 1) to 3), thereby achieving the dyeing of the other side of the fabric or fabric. The dyeing of the two sides can be the same color on both sides or different colors on both sides.
适于本申请的转移染色的设备没有特别的限制,例如可选用专利CN201710048416.4中所述的转移染色设备,或专利CN201710048399.4中所述的无纸化转移印花机,或专利CN201710504257.4中所述的卧式圆网转移印花机,或专利CN201710504264.4中所述的立式双面圆网转移印花机,或专利CN201710504256.X中所述的卫星式圆网转移印花机等。The equipment suitable for the transfer dyeing of the present application is not particularly limited, for example, the transfer dyeing equipment described in the patent CN201710048416.4, or the paperless transfer printing machine described in the patent CN201710048399.4, or the patent CN201710504257.4 can be used The horizontal rotary screen transfer printing machine described in , or the vertical double-sided rotary screen transfer printing machine described in the patent CN201710504264.4, or the satellite rotary rotary screen transfer printing machine described in the patent CN201710504256.X, etc.
附图说明Description of drawings
图1为实施例1合成的含氟双活性基活性染料固体的红外光谱图。FIG. 1 is the infrared spectrum of the solid fluorine-containing dual reactive group reactive dye synthesized in Example 1. FIG.
图2为实施例2合成的含氟双活性基活性染料固体的红外光谱 图。Fig. 2 is the infrared spectrogram of the fluorine-containing dual reactive group reactive dye solid synthesized in Example 2.
以下实施例意图展示本发明的各种实施方案,但不应解释为以任何方式限制本发明。The following examples are intended to illustrate various embodiments of the invention, but should not be construed to limit the invention in any way.
实施例Example
虽然以上已为了说明的目的描述了本发明特定的实施方案,但对本领域技术人员明显的是,可作出本发明细节的多种变体,但不会背离所附权利要求中限定的本发明的范围。While specific embodiments of the invention have been described above for purposes of illustration, it will be apparent to those skilled in the art that various changes in the details of the invention may be made without departing from the invention as defined in the appended claims scope.
测试方法testing method
下述实施例中所述固色率测试依据GB/T 2391-2014《反应染料固色率的测定》中印花固色率的测定方法进行。The color fixing rate test described in the following examples is carried out according to the determination method of the printing color fixing rate in GB/T 2391-2014 "Determination of the color fixing rate of reactive dyes".
干摩擦牢度和湿摩擦牢度测试依据GB/T 3920-2008《纺织品.色牢度试验.耐摩擦色牢度》进行。Dry rubbing fastness and wet rubbing fastness test are carried out according to GB/T 3920-2008 "Textiles. Color fastness test. Color fastness to rubbing".
日晒牢度和耐皂洗色牢度测试依据GB/T 14575-2009《纺织品色牢度试验综合色牢度》进行。Light fastness and color fastness to soaping are tested according to GB/T 14575-2009 "Comprehensive Color Fastness of Textile Color Fastness Test".
所述糊料浆液的PVI值测试和抱水性测试依据《钟翔,宋欣荣,陈镇,陈玲玲.纺织品印花糊料基本性能的测试方法[J].中国纤检,2017(03):97-100.》进行。The PVI value test and water retention test of the paste slurry are based on "Zhong Xiang, Song Xinrong, Chen Zhen, Chen Lingling. Test method for basic properties of textile printing paste [J]. China Fiber Inspection, 2017(03):97-100 ."conduct.
实施例1Example 1
以聚氨酯橡胶作为专利CN201710048416.4中所述转移染色设备中传墨辊或传墨毯带表面材料,应用凹版作为版辊。Polyurethane rubber is used as the surface material of the ink transfer roller or ink transfer blanket belt in the transfer dyeing equipment described in the patent CN201710048416.4, and a gravure plate is used as the plate roller.
转移染色活性染料墨水的配方按照重量百分比如下:The formula of transfer dyeing reactive dye ink is as follows according to weight percentage:
Figure PCTCN2021088990-appb-000002
Figure PCTCN2021088990-appb-000002
Figure PCTCN2021088990-appb-000003
Figure PCTCN2021088990-appb-000003
(1)糊料浆液的配制:(1) Preparation of paste slurry:
将基于糊料浆液总重计5重量%的取代度DS≥0.15的羟丙基瓜尔胶放入容器中,加入70重量%的蒸馏水或去离子水,充分搅拌2h。充分溶解后,再加入1重量%的壳聚糖,用蒸馏水或去离子水调整到100%,继续搅拌,直至完全溶解且体系颜色均一。Put 5% by weight of hydroxypropyl guar gum with a degree of substitution DS≥0.15 based on the total weight of the paste slurry into a container, add 70% by weight of distilled water or deionized water, and fully stir for 2 hours. After fully dissolving, add 1% by weight of chitosan, adjust it to 100% with distilled water or deionized water, and continue stirring until it is completely dissolved and the color of the system is uniform.
(2)含氟双活性基活性染料的合成(2) Synthesis of fluorine-containing dual reactive group reactive dyes
1)将1摩尔份的1-氨基-8-萘酚-3,6-二磺酸置于去离子水中打浆1h后,用NaOH调pH=6.5±0.2,使其溶解,并使其冷却降温至0℃-5℃左右存放待用。1) After placing 1 molar portion of 1-amino-8-naphthol-3,6-disulfonic acid in deionized water for 1 hour, adjust pH=6.5±0.2 with NaOH, dissolve it, and cool it down Store at about 0°C-5°C for later use.
2)选用1摩尔份的提纯后的亨斯曼的Cibacron F型活性染料滤饼和步骤1)中的1-氨基-8-萘酚-3,6-二磺酸溶液混合,滴加NaHC0 3至pH=4.5±0.2。在30℃-40℃条件下,低速搅拌,使其反应3h,用氨基试剂测终点,将所得液体降温至10℃左右存放待用。 2) 1-amino-8-naphthol-3,6-disulfonic acid solution mixes in the Cibacron F type reactive dye filter cake of Huntsman after the purification of 1 molar portion for use and in step 1), drips NaHCO 3 to pH=4.5±0.2. Under the condition of 30°C-40°C, stir at a low speed to react for 3 hours, use an amino reagent to detect the end point, and cool the obtained liquid to about 10°C and store it for use.
3)将1摩尔份的对(β-乙基砜硫酸酯)苯胺在去离子水中搅拌打浆1h后,加冰降温至O-10℃。加入1摩尔份的浓盐酸,慢慢滴加1摩尔份的NaN0 2配成的30%的溶液,进行重氮化,并用淀粉KI试纸检测,保证亚硝酸稍过量。滴加结束后,在0.5℃下搅拌1h,然后用氨基磺酸消除多余的亚硝酸。 3) After stirring and beating 1 mole part of p-(β-ethylsulfone sulfate)aniline in deionized water for 1 hour, add ice to cool down to 0-10°C. Add 1 mol part of concentrated hydrochloric acid, slowly dropwise add 1 mol part of NaN0 2 to prepare a 30% solution, carry out diazotization, and detect with starch KI test paper to ensure a slight excess of nitrous acid. After the dropwise addition, the mixture was stirred at 0.5° C. for 1 h, and then excess nitrous acid was eliminated with sulfamic acid.
4)将步骤3)所得的液体缓慢加入到降温至10℃左右的步骤2)所得的液体中。用NaHC0 3调节pH=6.5±0.2,搅拌下反应4h,即得到本实施例所用的含氟双活性基活性染料,其干燥后样品的红外光谱图如图1所示。 4) The liquid obtained in step 3) is slowly added to the liquid obtained in step 2) which is cooled to about 10°C. Adjust pH=6.5±0.2 with NaHCO 3 and react under stirring for 4 h to obtain the fluorine-containing dual reactive group reactive dye used in this example. The infrared spectrum of the dried sample is shown in Figure 1 .
(3)活性染料墨水的配制:(3) Preparation of reactive dye ink:
首先加入约2重量%的少量冷水与制得的活性染料于容器中,并调成糊状;然后按上表所示用量加入溶解好的防染盐S、分散剂、表 面张力调节剂的混合液,再加入约15重量%85℃左右的温水使活性染料充分溶解,经过滤后加入到制得的糊料浆液中,并用水调整到100重量%后搅拌均匀,即制得活性染料墨水。所得活性染料墨水的粘度为900mPa·s,表面张力为27mN/m。First, add a small amount of cold water of about 2% by weight and the prepared reactive dye in the container, and adjust it into a paste; then add a mixture of dissolved anti-dyeing salt S, dispersant, and surface tension regulator according to the dosage shown in the table above. Add about 15% by weight of warm water at 85°C to fully dissolve the reactive dye, add it to the prepared paste after filtration, adjust it to 100% by weight with water and stir evenly to obtain reactive dye ink. The obtained reactive dye ink had a viscosity of 900 mPa·s and a surface tension of 27 mN/m.
采用中国专利CN201710048417.9中所述的转移染色的方法进行印染作业,得到牛仔印染布。The printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain denim printing and dyeing cloth.
所制备含氟双活性基活性染料的固色率为95%;制得的牛仔染色布干摩擦色牢度为4-5级,湿摩擦色牢度为3.5-4级,日晒牢度5级,耐皂洗色牢度为4-5级。The color fastness of the prepared fluorine-containing dual reactive group reactive dyes is 95%; the color fastness to dry rubbing of the prepared denim dyed fabric is 4-5, the color fastness to wet rubbing is 3.5-4, and the light fastness is 5 The color fastness to soaping is 4-5.
实施例2Example 2
以丁基橡胶作为专利CN201710504257.4中所述卧式圆网转移印花机中传墨辊或传墨毯带表面材料,应用圆网作为版辊。The butyl rubber is used as the surface material of the ink transfer roller or the ink transfer blanket belt in the horizontal rotary screen transfer printing machine described in the patent CN201710504257.4, and the rotary screen is used as the plate roller.
转移染色活性染料墨水的配方按照重量百分比如下:The formula of transfer dyeing reactive dye ink is as follows according to weight percentage:
组成composition 重量%weight%
糊料浆液paste slurry 65%65%
含氟双活性基活性染料Fluorine-containing dual reactive group reactive dyes 5%5%
稀土催干剂(环烷酸稀土,细度≤5微米)Rare earth drier (rare earth naphthenate, fineness ≤ 5 microns) 0.5%0.5%
防染盐S Anti-staining salt S 1%1%
分散剂(酚醛缩合物磺酸盐分散剂)Dispersant (phenolic condensate sulfonate dispersant) 3%3%
表面张力调节剂(巴斯夫公司的Efka 3570N)Surface tension modifier (BASF's Efka 3570N) 0.5%0.5%
蒸馏水distilled water 调整到100%Adjust to 100%
(1)糊料浆液的配制:(1) Preparation of paste slurry:
将基于糊料浆液总重计15重量%的瓜尔胶放入容器中,加入70重量%的蒸馏水或去离子水,充分搅拌2h。充分溶解后,再加入1.5重量%的壳聚糖,用蒸馏水或去离子水调整到100%,继续搅拌,直至完全溶解且体系颜色均一。Put 15% by weight of guar gum based on the total weight of the paste slurry into a container, add 70% by weight of distilled water or deionized water, and stir well for 2h. After fully dissolving, add 1.5% by weight of chitosan, adjust it to 100% with distilled water or deionized water, and continue stirring until it is completely dissolved and the color of the system is uniform.
(2)含氟双活性基活性染料的合成(2) Synthesis of fluorine-containing dual reactive group reactive dyes
如实施例1中所述合成含氟双活性基活性染料,其中使用德司达公司的Levafix EN型活性染料代替亨斯曼的Cibacron F型活性染料,所制备的含氟双活性基活性染料干燥后样品的红外光谱图如图2所示。Synthesize fluorine-containing double reactive group reactive dyes as described in Example 1, wherein Levafix EN type reactive dyes of DyStar Company are used instead of Huntsman's Cibacron F type reactive dyes, and the prepared fluorine-containing double reactive group reactive dyes are dried The infrared spectrum of the post sample is shown in Figure 2.
(3)活性染料墨水的配制:(3) Preparation of reactive dye ink:
采用配方表中所述重量比例如实施例1中所述那样配制活性染料墨水。所得活性染料墨水的粘度为3000mPa·s,表面张力为25mN/m。The reactive dye ink was formulated as described in Example 1 using the weight ratios stated in the formula table. The viscosity of the obtained reactive dye ink was 3000 mPa·s, and the surface tension was 25 mN/m.
采用中国专利CN201710048417.9中所述的转移染色的方法进行印染作业,得到牛仔印染布。The printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain denim printing and dyeing cloth.
所制备含氟双活性基活性染料的固色率为92%;制得的牛仔染色布干摩擦牢度为4-5级,湿摩擦牢度为3.5-4级,日晒牢度5级,耐皂洗色牢度为4-5级。The fixation rate of the prepared fluorine-containing dual reactive group reactive dyes was 92%; the dry rubbing fastness of the prepared denim dyed fabric was 4-5, the wet rubbing fastness was 3.5-4, and the light fastness was 5. The color fastness to soaping is 4-5.
实施例3Example 3
以丁苯橡胶作为专利CN201710048399.4中所述无纸化转移印花机中传墨辊或传墨毯带表面材料,应用柔版印刷设备印刷。Styrene-butadiene rubber is used as the surface material of the ink transfer roller or ink transfer blanket belt in the paperless transfer printing machine described in the patent CN201710048399.4, and it is printed with flexographic printing equipment.
转移染色活性染料墨水的配方按照重量百分比如下:The formula of transfer dyeing reactive dye ink is as follows in weight percentage:
组成composition 重量%weight%
糊料浆液paste slurry 40%40%
含氟双活性基活性染料Fluorine-containing dual reactive group reactive dyes 10%10%
稀土催干剂(异辛酸稀土,细度≤5微米)Rare earth drier (rare earth isooctanoate, fineness ≤ 5 microns) 1%1%
防染盐SAnti-staining salt S 0.5%0.5%
分散剂(脂肪醇聚氧乙烯醚硅烷型分散剂)Dispersant (fatty alcohol polyoxyethylene ether silane type dispersant) 2%2%
表面张力调节剂(科宁公司的Hydropalat 140)Surface tension modifier (Hydropalat 140 from Corning) 1%1%
蒸馏水distilled water 调整到100%Adjust to 100%
(1)糊料浆液的配制:(1) Preparation of paste slurry:
将基于糊料浆液总重计8重量%的DS=1.1的羧甲基瓜尔胶放入容器中,加入70重量%的蒸馏水或去离子水,充分搅拌2h。充分溶解后, 再加入0.5重量%的壳聚糖,用蒸馏水或去离子水调整到100%,继续搅拌,直至完全溶解且体系颜色均一。Put 8 wt % of carboxymethyl guar gum with DS=1.1 based on the total weight of the paste slurry into a container, add 70 wt % of distilled water or deionized water, and fully stir for 2 h. After fully dissolving, 0.5% by weight of chitosan was added, adjusted to 100% with distilled water or deionized water, and stirring was continued until it was completely dissolved and the color of the system was uniform.
(2)含氟双活性基活性染料的合成(2) Synthesis of fluorine-containing dual reactive group reactive dyes
如实施例1中所述合成含氟双活性基活性染料。(3)活性染料墨水的配制:Fluorine-containing dual-reactive reactive dyes were synthesized as described in Example 1. (3) Preparation of reactive dye ink:
采用配方表中所述重量比例如实施例1中所述那样配制活性染料墨水。所得活性染料墨水的粘度为100mPa·s,表面张力为40mN/m。The reactive dye ink was formulated as described in Example 1 using the weight ratios stated in the formula table. The obtained reactive dye ink had a viscosity of 100 mPa·s and a surface tension of 40 mN/m.
采用中国专利CN201710048417.9中所述的转移染色的方法进行印染作业,得到牛仔印染布。The printing and dyeing operation is carried out by using the transfer dyeing method described in Chinese patent CN201710048417.9 to obtain a denim printing and dyeing cloth.
所制备含氟双活性基活性染料的固色率为95%;制得的牛仔染色布干摩擦牢度为4-5级,湿摩擦牢度为3.5-4级,日晒牢度5级,耐皂洗色牢度为4-5级。The fixation rate of the prepared fluorine-containing dual reactive group reactive dyes is 95%; the prepared denim dyed fabric has a dry rubbing fastness of 4-5, wet rubbing fastness of 3.5-4, and a light fastness of 5. The color fastness to soaping is 4-5.
实施例4Example 4
依据实施例1所述的步骤配制活性染料墨水,其中按照如下表1所示的不同瓜尔胶和壳聚糖的重量百分比配制5种不同方案的糊料浆液,所述重量百分比是以糊料浆液总重量计的。随后依据实施例1所述的设备和工艺进行转移染色作业,比较牛仔染色布的质量效果。The reactive dye ink is prepared according to the steps described in Example 1, wherein the paste slurries of 5 different schemes are prepared according to the weight percentages of different guar gums and chitosan shown in Table 1 below, and the weight percentages are based on the paste slurries. of the total weight of the slurry. Subsequently, the transfer dyeing operation was carried out according to the equipment and process described in Example 1, and the quality effect of the denim dyed fabric was compared.
表1.糊料浆液中不同瓜尔胶和壳聚糖配比对牛仔染色布的质量效果的影响。Table 1. Effects of different ratios of guar gum and chitosan in the paste slurry on the quality effect of denim dyed fabrics.
Figure PCTCN2021088990-appb-000004
Figure PCTCN2021088990-appb-000004
此外,还如下表2所示,将实施例1的糊料与现有技术的糊料进行了对比。In addition, as shown in Table 2 below, the paste of Example 1 was compared with the paste of the prior art.
表2.不同糊料的质量效果的对比。Table 2. Comparison of quality effects of different pastes.
Figure PCTCN2021088990-appb-000005
Figure PCTCN2021088990-appb-000005
由上述对比可见,根据本发明采用特定的瓜尔胶或瓜尔胶衍生物与适量的壳聚糖复配后得到的糊料浆液来制备活性染料墨水,其具有显著的性能优势,适用于本发明所述的转移染色工艺。It can be seen from the above comparison that, according to the present invention, the paste slurry obtained by compounding a specific guar gum or a guar gum derivative and an appropriate amount of chitosan is used to prepare a reactive dye ink, which has significant performance advantages and is suitable for this application. Invention of the transfer dyeing process.
实施例5Example 5
依据实施例1所述的步骤配制活性染料墨水,不同之处在于用等量的市售染料产品替代实施例1所制的含氟双活性基染料。随后依据实施例1所述的设备和工艺进行转移染色作业,比较牛仔染色布的质量效果。结果如下表3所示。The reactive dye ink was prepared according to the steps described in Example 1, except that the fluorine-containing dual reactive dyes prepared in Example 1 were replaced with the same amount of commercially available dye products. Subsequently, the transfer dyeing operation was carried out according to the equipment and process described in Example 1, and the quality effect of the denim dyed fabric was compared. The results are shown in Table 3 below.
表3.不同活性染料的对比Table 3. Comparison of different reactive dyes
Figure PCTCN2021088990-appb-000006
Figure PCTCN2021088990-appb-000006
由上述对比可见,相比于市售的含乙烯砜基的活性染料或含一氯均三嗪和乙烯砜基的双活性基染料产品,根据本发明的含氟双活性基染料具有更好的固色率效果,从而能够提供更符合转移染色工艺需求的活性染料墨水。It can be seen from the above comparison that, compared with the commercially available reactive dyes containing vinyl sulfone groups or the dual reactive dye products containing monochloro-s-triazine and vinyl sulfone groups, the fluorine-containing dual reactive dyes according to the present invention have better performance. Fixing rate effect, which can provide reactive dye inks that better meet the needs of the transfer dyeing process.

Claims (9)

  1. 转移染色活性染料墨水,其按组合物总重量100%计包含:Transfer dyeing reactive dye inks comprising, by weight of the total composition 100%:
    25-80%、优选30-72%、更优选40-65%的糊料浆液,其包含基于浆液总重计的3-20%、优选5-15的瓜尔胶和/或瓜尔胶衍生物以及0.1-3%、优选0.3-2%、更优选0.5-1.5%的壳聚糖;和25-80%, preferably 30-72%, more preferably 40-65% paste slurry comprising 3-20%, preferably 5-15% guar and/or guar-derived based on the total weight of the slurry and 0.1-3%, preferably 0.3-2%, more preferably 0.5-1.5% chitosan; and
    2-18%、优选4-13%的含氟双活性基活性染料,其具有乙烯砜基团或乙烯砜基前体基团和一氟均三嗪基团。2-18%, preferably 4-13%, of a fluorine-containing dual-reactive reactive dye having a vinylsulfone group or a vinylsulfone-based precursor group and a monofluoro-s-triazine group.
  2. 根据权利要求1所述的活性染料墨水,其特征在于,所述瓜尔胶衍生物选自取代度DS≥0.15或取代度DS≥0.25的瓜尔胶,例如氧化瓜尔胶,如羟基化或羧基化的瓜尔胶,优选羟丙基瓜尔胶或羧甲基瓜尔胶。The reactive dye ink according to claim 1, wherein the guar gum derivatives are selected from guar gums with a degree of substitution DS≥0.15 or a degree of substitution DS≥0.25, such as oxidized guar gum, such as hydroxylated or Carboxylated guar, preferably hydroxypropyl guar or carboxymethyl guar.
  3. 根据前述权利要求任一项所述的活性染料墨水,其特征在于,所述含氟双活性基活性染料用下式表示:The reactive dye ink according to any one of the preceding claims, wherein the fluorine-containing dual reactive group reactive dye is represented by the following formula:
    D-(B-Re) 2  (I) D-(B-Re) 2 (I)
    其中D为染料中间体,where D is a dye intermediate,
    B为单键或连接基团,如-NH-,和B is a single bond or a linking group, such as -NH-, and
    Re为活性基团,其分别为包含一氟均三嗪基而无氯代均三嗪基的基团和包含乙烯砜基(-SO 2CH=CH 2)或乙烯砜基前体的基团。 Re is a reactive group, which is a group containing a monofluoro-s-triazine group without a chloro-s-triazine group and a group containing a vinylsulfone group (-SO 2 CH=CH 2 ) or a vinylsulfone group precursor, respectively .
  4. 根据前述权利要求任一项所述的活性染料墨水,其特征在于,所述的活性基团选自如下式(II)所示的取代或未取代的一氟均三嗪基团,以及乙烯砜基团或如下式(III)所示的乙烯砜基前体的基团:The reactive dye ink according to any one of the preceding claims, wherein the reactive group is selected from the group consisting of substituted or unsubstituted monofluoro-s-triazine groups represented by the following formula (II), and vinylsulfone group or a group of a vinylsulfone-based precursor represented by the following formula (III):
    Figure PCTCN2021088990-appb-100001
    Figure PCTCN2021088990-appb-100001
    Figure PCTCN2021088990-appb-100002
    Figure PCTCN2021088990-appb-100002
    其中in
    M为H或碱金属离子,优选Na或K,M is H or an alkali metal ion, preferably Na or K,
    R1为选自硫酸酯、羧酸酯和磷酸酯的酯基,优选硫酸酯基团(-OSO 3-), R1 is an ester group selected from sulfate, carboxylate and phosphate, preferably a sulfate group (-OSO 3 -),
    R2为H、羟基、烷基、烷氧基、氨基或者单或二取代的氨基,和R2 is H, hydroxy, alkyl, alkoxy, amino, or mono- or disubstituted amino, and
    Y各自独立地表示H、卤素或者直链或支化的C 1-12的烷基,优选H。 Y each independently represents H, halogen or straight-chain or branched C 1-12 alkyl, preferably H.
  5. 根据权利要求3或4所述的活性染料墨水,其特征在于,所述乙烯砜基前体的基团来自于对(β-乙基砜硫酸酯)苯胺。The reactive dye ink according to claim 3 or 4, wherein the group of the vinylsulfone-based precursor is derived from p-(β-ethylsulfone sulfate)aniline.
  6. 根据前述权利要求任一项所述的活性染料墨水,其特征在于,其进一步包含选自如下的组分和助剂:稀土催干剂、防染剂、分散剂和表面张力调节剂等。The reactive dye ink according to any one of the preceding claims, characterized in that it further comprises components and auxiliary agents selected from the group consisting of rare earth driers, dye resists, dispersants, surface tension regulators, and the like.
  7. 根据前述权利要求任一项所述的活性染料墨水,其特征在于,所述活性染料墨水基于其总重量包含:0.2-3%、如0.5-1%的稀土催干剂;1-10%、如1.5-7%、优选2-5%的分散剂;0.1-10%、如0.1-5%或0.5-2%的表面张力调节剂;和/或0.2-3%、如0.5-1%的防染剂。The reactive dye ink according to any one of the preceding claims, characterized in that, based on its total weight, the reactive dye ink comprises: 0.2-3%, such as 0.5-1%, of rare earth drier; 1-10%, such as 1.5-7%, preferably 2-5% of dispersants; 0.1-10%, such as 0.1-5% or 0.5-2% of surface tension modifiers; and/or 0.2-3%, such as 0.5-1% Anti-stain.
  8. 根据前述权利要求任一项所述的活性染料墨水,其特征在于,所述活性染料墨水的粘度为50-4000mPa·s、优选为100-3000mPa·s和/或表面张力为20-50mN/m、优选25-40mN/m。The reactive dye ink according to any one of the preceding claims, characterized in that the reactive dye ink has a viscosity of 50-4000 mPa·s, preferably 100-3000 mPa·s and/or a surface tension of 20-50 mN/m , preferably 25-40mN/m.
  9. 对纤维面料、特别是牛仔坯布的染色方法,包括如下步骤:The dyeing method for fiber fabrics, especially denim grey fabrics, includes the following steps:
    1)将上染促进剂均匀涂覆在所要染色的纤维面料上;1) Evenly coat the dyeing accelerator on the fiber fabric to be dyed;
    2)将如权利要求1-8任一项所述的活性染料墨水通过转移染色设备施加在传墨辊或传墨毯或带上;2) applying the reactive dye ink as described in any one of claims 1-8 on an ink transfer roller or an ink transfer blanket or belt by transfer dyeing equipment;
    3)使步骤1)中的纤维面料与步骤2)中的传墨辊或传墨毯或 带压力接触,由此实现纤维面料的染色。3) The fiber fabric in step 1) is brought into pressure contact with the ink transfer roller or ink transfer blanket or belt in step 2), thereby realizing the dyeing of the fiber fabric.
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