WO2022109970A1

WO2022109970A1 - Integrated winding and arranging device for flannel production

Info

Publication number: WO2022109970A1
Application number: PCT/CN2020/132042
Authority: WO
Inventors: 周春杰
Original assignee: 常熟市爱尚纺织科技有限公司
Priority date: 2020-11-26
Filing date: 2020-11-27
Publication date: 2022-06-02
Also published as: CN112374222A

Abstract

The present invention relates to the technical field of winding and arranging devices, and disclosed therein is an integrated winding and arranging device for flannel production, comprising a housing, a dust suction bin is welded to a surface of the housing, and filter screens are mounted at upper and lower ends of an inner wall of the dust suction bin; fans are mounted at upper and lower ends of a surface of the dust suction bin; a safety bin is mounted on an inner wall of the housing, and a guide rail is mounted on an inner wall of the safety bin; a spring is mounted on an inner wall of the guide rail, and a large rotating disc is mounted on the other side of the surface of the spring; and a cutting knife is mounted on one side of the inner wall of the housing, and the inner wall of the housing and the inner wall of the safety bin are cooperatively and rotationally connected to guide wheels. Impurities of flannel which has just been produced are adsorbed by means of the dust suction bin, and collection by a motor is promptly suspended by means of the safety bin by utilizing tension after short piles occur on a fabric, thus greatly reducing machine idling; in addition, the objective of automatically cutting the fabric is achieved by means of a control bin, which greatly reduces manpower consumption, and thickness is controlled.

Description

An integrated winding and finishing device for flannel production

technical field

The invention relates to the technical field of winding and finishing devices, in particular to an integrated winding and finishing device for flannel production.

Background technique

The term Flannel (Flano, Flannel) is a foreign word, which is a soft and suede (cotton) wool fabric woven with carded (cotton) wool yarn. Created in Wales, England in the 18th century. In China, it generally refers to the woolen (cotton) wool fabric with a clip flower style woven from mixed-color carded (cotton) wool yarn, which is covered with a layer of plump and clean fluff, no texture, soft and smooth, and the body is better than wheat. Erden is slightly thinner, the color of flannel is pure and generous, with light gray, medium gray and dark gray. It is suitable for making spring and autumn men's and women's tops and trousers. The weight of flannel is high, the plush is fine and dense, and the fabric is thick. , high cost and good thermal insulation. The flannel surface is covered with a layer of plump and clean fluff, no texture, soft and smooth to the touch, and the body bone is slightly thinner than that of Melton. After being milled and raised, the hand feels plump and the suede is fine. Flannel is suitable for making trousers, tops, children's clothing, etc., and thin ones can also be used as fabrics for shirts and skirts. The raw material is 64-count fine wool, and the warp and weft use carded yarn of more than 12 public counts. The fabric has plain weave and twill weave, etc., after milling and raising, the hand feels plump and the suede surface is fine. The fabric weighs about 260 to 320 grams/square, and the thin one is about 220 grams/square. It is mostly dyed with loose fibers, mainly by mixing black and white into different shades of gray or milky white, light coffee and other colors. There are also pieces dyed plain and sliver, lattice and other fancy styles. Flannel is also made of combed wool yarn or cotton yarn as warp and carded wool yarn as weft, and carded wool yarn is sometimes spun with a small amount of cotton or viscose.

The surface of the blue velvet is easily contaminated with dust and produces some excess fibers or miscellaneous hair, which affects the quality of the fabric. In the production process of the fluff, the same winding equipment as the polyester fabric is generally used for winding, which makes the original disordered fabric. The texture of the suede becomes more messy, which affects the feel and visual effect of the flannel fabric. Moreover, the existing rewinding device usually only sets a meter counter. When the predetermined number of meters is reached, it needs to be stopped manually, and then cut off, and the reel of the wound fabric is withdrawn from the rewinding device, and then the Replaced with a new reel for rewinding, but the staff can only operate on both sides of the equipment, which brings difficulty to cutting, inconvenient operation, delays more labor, and reduces production efficiency.

Patent CN210176121U discloses a flannel winding and finishing device, which belongs to the field of fabric winding, especially a flannel winding and finishing device. It is convenient to remove the dust or miscellaneous hair on the flannel. The following scheme is now proposed, which includes a workbench, the top of the workbench is welded with a first plate and a second plate, and one side of the first plate is in contact with a fixed The side of the fixed seat away from the first plate is provided with a turning slot, a first winding shaft is rotatably installed in the turning slot, a driving motor is fixedly installed on one side of the second plate, and a second winding shaft is fixedly installed on the output shaft of the driving motor. The outer side of the first bobbin and the second bobbin is fixedly wound with the same flannel, the front side of the first plate is welded with a fixed plate, and the top of the fixed plate is provided with a pole hole. The invention has good practicability, prevents the first bobbin from rotating by itself due to inertia, and can well remove the dust or miscellaneous hair on the flannel.

The shortcomings of the above-mentioned flannel winding and finishing device: 1. When the above-mentioned flannel winding and finishing device is used, the dust-absorbing treatment of the fabric cannot be performed well; 2. When using the above-mentioned one When a flannel winding and finishing device is used, a lot of human resources are wasted. To this end, we propose an integrated winding and finishing device for flannel production.

SUMMARY OF THE INVENTION

The invention provides an integrated winding and finishing device for flannel production, which aims to absorb impurities on the newly produced flannel through the dust collection chamber, and use the tension through the safety chamber to timely appear short lint on the fabric. After that, the collection of the motor is suspended in time, which greatly reduces the phenomenon of machine idling, and the purpose of automatic cutting of fabrics is achieved through the control bin, which greatly reduces the consumption of manpower and the control of thickness.

The specific technical scheme provided by the present invention is as follows:

An integrated winding and finishing device for flannel production provided by the present invention includes a casing, a dust-absorbing chamber is welded on the surface of the casing, and filters are installed on the upper and lower ends of the inner wall of the dust-absorbing chamber. Fans are installed on the upper and lower ends of the surface of the warehouse, a safety box is installed on the inner wall of the casing, a guide rail is installed on the inner wall of the safety box, a spring is installed on the inner wall of the guide rail, and a large turntable is installed on the other side of the surface of the spring. A cutting knife is installed on one side of the inner wall of the casing, a guide wheel is rotatably connected to the inner wall of the casing and the inner wall of the safe compartment, a collecting roller is rotatably connected to the inner wall of the casing, a slide rail is installed on one side of the inner wall of the casing, and the The surface of the slide rail is slidably connected with a T-shaped block, the surface of the T-shaped block is rotatably connected with a roller, the inner wall of the casing is installed with a control bin, and the surface of the T-shaped block is welded with a spring telescopic rod and the spring telescopic rod has two parts. A plug is installed on the surface of the T-block, a socket is installed on the inner wall of the control box, a motor is installed on the surface of the outer shell, a reset switch is installed on the inner wall of the control box and the inner wall of the safe box, and the surface of the outer shell is installed with a reset switch. switch.

Optionally, a runner is installed on the surface of the vacuum chamber.

Optionally, an insertion port is provided on the surface of the collecting roller.

Optionally, the other side of the surface of the spring telescopic rod is welded to the inner wall of the control bin.

Optionally, iron sheets are welded on the surfaces of the runner, the large turntable, and the guide wheel.

Optionally, the power output end of the motor is connected to the collecting roller through a belt.

Optionally, the socket and the pin cooperate with each other to form an electrical connection.

Optionally, the input terminal of the switching power supply is electrically connected to the output terminal of the external power supply through a wire, and the output terminal of the switching power supply is electrically connected to the fan, the reset switch and the input terminal of the socket power supply through a wire, and the output terminal of the reset switching power supply is electrically connected. The end is electrically connected with the input end of the motor power supply through the wire, and the power output end of the socket is electrically connected with the input end of the power supply of the cutting knife through the wire.

The beneficial effects of the present invention are as follows:

The embodiment of the present invention provides an integrated winding and finishing device for flannel production:

1. The surface of blue velvet is easily contaminated with dust and produces some excess fibers or miscellaneous hair, which affects the quality of the fabric, and the phenomenon of fabric disconnection during winding also sometimes exists, which will make the motor run for a long time. idling, so that the collected fabrics will be scattered during the idling of the motor. When using the above-mentioned integrated winding and finishing device for flannel production, since the surface of the shell is welded with a vacuum chamber, the dust chamber Filters are installed at the upper and lower ends of the inner wall, fans are installed at the upper and lower ends of the surface of the dust collector, a safety compartment is installed on the inner wall of the housing, a guide rail is installed on the inner wall of the safety compartment, a spring is installed on the inner wall of the guide rail, and a large surface is installed on the other side of the spring surface. Turntable, the surface of the vacuum chamber is equipped with a runner, so that after passing the flannel fabric through the runner, the guide wheel and the large turntable in turn, the flannel fabric will be straightened in the vacuum chamber, and under the negative pressure of the fan The thread ends and dust on the flannel will be absorbed and these impurities will be isolated on the filter screen, so that there will not be too many impurities during winding, and the flannel will pass through the safe box in turn. The guide wheel and the large turntable, so that under the control of the tension driven by the collection roller, the flannel will press the large turntable downward, and then the large turntable will be kept away from the return spring. After losing the down pressure, it is bounced up under the action of the spring and is in contact with the reset switch. At this time, the motor will be short-circuited due to pressing the reset switch, so the motor will stop working, so that when the fabric breaks, the collection roller will not occur. The phenomenon that the drum is idling is convenient for workers to deal with it in time, and iron sheets are welded on the surface of the runner, the large turntable, and the guide wheel, which can effectively export the static electricity on the flannel and greatly reduce the static electricity during transportation. produced impact.

2. When winding the flannel fabric, the thickness is required, and the existing winding device usually only sets a meter counter. When the predetermined number of meters is reached, it needs to be stopped manually, and then Cut again, withdraw the reel that has wound the fabric out of the rewinding device, and then replace it with a new reel for rewinding, but the staff can only operate on both sides of the equipment, which brings difficulty to cutting , the operation is inconvenient. When using the above-mentioned integrated flannel production winding and finishing device, since a cutting knife is installed on one side of the inner wall of the outer casing, the inner wall of the outer casing and the inner wall of the safe compartment are rotatably connected with a guide wheel, and the inner wall of the outer casing cooperates with each other. The collecting roller is rotatably connected, a slide rail is installed on one side of the inner wall of the housing, the surface of the slide rail is slidably connected with a T-block, the surface of the T-block is rotatably connected with a roller, the inner wall of the housing is installed with a control bin, and the surface of the T-block is welded There are spring telescopic rods and there are two spring telescopic rods, the surface of the T-block is installed with a pin, the inner wall of the control bin is installed with a socket, the surface of the outer shell is installed with a motor, the surface of the collecting roller is provided with a plug interface, and the other side of the surface of the spring telescopic rod is welded. On the inner wall of the control bin, the power output end of the motor is connected to the collecting roller through the belt, and the socket and the plug pin cooperate with each other to form an electrical connection. When the collection roller rotates, it cannot drive the base to rotate well. When the motor drives the collection roller to rotate continuously, the flannel will be continuously wound. During the winding process, the roller is always attached to the fabric. On the surface of the fabric, the diameter of the fabric will continue to increase in the continuous collection, and when it continues to increase, it will drive the roller to move downward, and then it will force the T-block to move downward, and the downward moving During the process, the protruding part of the T-block will touch the reset switch, then the motor will stop working, and the socket and the pin will contact each other to supply power to the cutting knife, so that with the help of the guide wheel, the cutting knife will cut the fabric, In this way, the automatic cutting of the fabric is realized, which greatly reduces the consumption of manpower and improves the productivity. At this time, it is only necessary to pull the fabric together with the base from the socket of the collecting roller.

Description of drawings

In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

1 is a schematic diagram of the overall structure of an integrated winding and finishing device for flannel production according to an embodiment of the present invention;

2 is a schematic structural diagram of a collection roller of an integrated winding and finishing device for flannel production according to an embodiment of the present invention;

2 is a schematic structural diagram of a control bin of an integrated winding and finishing device for flannel production according to an embodiment of the present invention.

In the picture: 1. Shell; 2. Vacuuming compartment; 3. Filter screen; 4. Fan; 5. Runner; 6. Safe compartment; 7. Reset switch; 8. Guide rail; 9. Large turntable; 10. Spring; 11, latch; 12, guide wheel; 13, cutting knife; 14, collecting roller; 15, slide rail; 16, T-block; 17, roller; 18, control bin; 19, motor; 20, socket; 21, socket; 22, spring telescopic rod; 23, switch.

Detailed ways

In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

The following will describe in detail an integrated winding and finishing device for flannel production according to an embodiment of the present invention with reference to FIGS. 1 to 3 .

Referring to FIGS. 1 to 3 , an integrated winding and finishing device for flannel production provided by an embodiment of the present invention includes a casing 1 , and a dust suction chamber 2 is welded on the surface of the casing 1 . 2. Filter screens 3 are installed on the upper and lower ends of the inner wall, fans 4 are installed on the upper and lower ends of the surface of the dust collector 2, and a safe 6 is installed on the inner wall of the housing 1. The inner wall of the safe 6 is installed with guide rails 8, A spring 10 is installed on the inner wall of the guide rail 8, a large turntable 9 is installed on the other side of the surface of the spring 10, a cutting knife 13 is installed on one side of the inner wall of the outer casing 1, and the inner wall of the outer casing 1 and the inner wall of the safe box 6 cooperate to rotate. A guide wheel 12 is connected, a collecting roller 14 is connected to the inner wall of the casing 1 in a rotatable manner, a slide rail 15 is installed on one side of the inner wall of the casing 1, and a T-block 16 is slidably connected to the surface of the slide rail 15. The surface of the T-shaped block 16 is rotatably connected with a roller 17, the inner wall of the housing 1 is mounted with a control chamber 18, the surface of the T-shaped block 16 is welded with spring telescopic rods 22 and there are two spring telescopic rods 22, the T-shaped A plug 11 is installed on the surface of the block 16, a socket 21 is installed on the inner wall of the control compartment 18, a motor 19 is installed on the surface of the casing 1, a reset switch 7 is installed on the inner wall of the control compartment 18 and the inner wall of the safe compartment 6, and the outer casing A switch 23 is mounted on the surface.

For example, the dust collection bin 2 is used to absorb impurities on the flannel that has just been produced, and the safety bin 6 uses tension to suspend the collection of the motor 19 in time after the fabric appears short lint, which greatly reduces the machine idling. phenomenon, and the purpose of automatic cutting of the fabric is achieved through the control bin 18, which greatly reduces the consumption of manpower and the control of thickness.

Referring to FIG. 1 , a runner 5 is installed on the surface of the dust chamber 2 .

For example, the friction of the fabric in the dust chamber 2 is reduced.

Referring to FIG. 2 , an insertion port 20 is provided on the surface of the collecting roller 14 .

For example, it is convenient to combine the external base with it, so that the transmission capacity is greatly enhanced.

Referring to FIG. 3 , the other side of the surface of the spring telescopic rod 22 is welded to the inner wall of the control bin 18 .

For example, it is convenient for the spring telescopic rod 22 to generate elastic force on the T-block 16 .

Referring to FIG. 1 , iron sheets are welded on the surfaces of the runner 5 , the large turntable 9 , and the guide wheel 12 .

For example, when the fabric is in contact with it, the static electricity can be discharged through the iron sheet.

Referring to FIG. 1 , the power output end of the motor 19 is connected to the collecting roller 14 through a belt.

For example, it is convenient for the motor 19 to drive the collecting roller 14 to rotate.

Referring to FIG. 3 , the socket 21 and the plug 11 cooperate with each other to form an electrical connection.

Exemplarily, the two are combined to activate the cutting knife 13 .

Referring to FIG. 1, the power input end of the switch 23 is electrically connected to the output end of the external power supply through a wire, and the power output end of the switch 23 is electrically connected to the fan 4, the reset switch 7 and the power input end of the socket 21 through a wire. , the power output end of the reset switch 7 is electrically connected to the power input end of the motor 19 through a wire, and the power output end of the socket 21 is electrically connected to the power input end of the cutting knife 13 through a wire.

For example, the switch 23 controls the fan 4 and the reset switch 7, and the two reset switches 7 are connected in parallel with each other and in series with the motor 19, so that both can control the motor 19, through the socket 21 and the plug 11 to control the cutting knife 13.

When in use, turn on the external power supply, insert the base that collects the fabric into the socket 20, and pass the fabric through the vacuum chamber 2, the safety chamber 6 and the guide wheel 12 in sequence, and then turn on the switch 23, because the surface of the shell 1 is welded with Vacuum chamber 2, filter screen 3 is installed on the upper and lower ends of the inner wall of vacuum chamber 2, fans 4 are installed on the upper and lower ends of the surface of vacuum chamber 2, safety chamber 6 is installed on the inner wall of housing 1, and guide rails are installed on the inner wall of safety chamber 6 8. A spring 10 is installed on the inner wall of the guide rail 8, a large turntable 9 is installed on the other side of the surface of the spring 10, and a runner 5 is installed on the surface of the vacuum chamber 2, so that the flannel fabric is passed through the runner 5, the guide wheel 12 and the large wheel in turn. After the turntable 9, the flannel fabric will be straightened in the vacuum chamber 2, and under the action of the negative pressure of the fan 4, the thread ends and dust on the flannel will be adsorbed, and these impurities will be isolated in the dust collector. On the filter screen 3, so that there will not be too many impurities when winding, the flannel passes through the guide wheel 12 and the large turntable 9 in the safe box 6 in turn, so that the control of the tension driven by the collecting roller 14 The lower flannel will press down the big turntable 9, which will keep the big turntable 9 away from the return spring 7. Once broken, the big turntable 9 will be bounced up under the action of the spring 10 after losing the downforce. Contact with the reset switch 7, at this time, the motor 19 will be short-circuited due to pressing the reset switch 7, so the motor 19 will stop working, so that when the fabric breaks, the phenomenon of idling of the collecting roller 14 will not occur, which is convenient for workers. The surface of the runner 5, the large turntable 9, and the guide wheel 12 are all welded with iron sheets, so that the static electricity on the flannel can be effectively exported, and the influence of static electricity during transportation is greatly reduced. Since the cutting knife 13 is installed on one side of the inner wall of the casing 1, the inner wall of the casing 1 and the inner wall of the safe box 6 are both connected with the guide wheel 12 for rotation; 15. The surface of the slide rail 15 is slidably connected with a T-block 16, the surface of the T-block 16 is rotatably connected with a roller 17, a control bin 18 is installed on the inner wall of the housing 1, and the surface of the T-block 16 is welded with a spring telescopic rod 22 and a spring. There are two telescopic rods 22, a plug 11 is installed on the surface of the T-block 16, a socket 21 is installed on the inner wall of the control bin 18, a motor 19 is installed on the surface of the casing 1, a plug port 20 is opened on the surface of the collecting roller 14, and the surface of the spring telescopic rod 22 The other side is welded to the inner wall of the control bin 18. The power output end of the motor 19 is connected to the collecting roller 14 through a belt. The socket 21 and the pin 11 cooperate with each other to form an electrical connection. When collecting, first connect the base to the collecting roller through the socket 20. The combination of the drum 14 effectively prevents the collection roller 14 from being able to drive the base to rotate well when it rotates. When the motor 19 drives the collection drum 14 to rotate continuously, the flannel will be continuously reeled. During the winding process, the roller 17 is always attached to the surface of the fabric. During the continuous collection, the diameter of the fabric will continue to increase. When it continues to increase, it will drive the roller 17 to move downward. When the T-block 16 is pressed to move down, During the downward movement, the protruding place of the T-shaped block 16 will touch the reset switch 7, at this time, the motor 19 will stop working, and the socket 21 and the pin 11 will contact each other to supply power to the cutting knife 13, so that with the help of the guide With the aid of the wheel 12, the cutting knife 13 cuts the fabric, thus realizing the automatic cutting of the fabric, which greatly reduces the consumption of manpower and improves the productivity. It can be pulled out from the plug interface 20.

It should be noted that the present invention is an integrated winding and finishing device for flannel production, comprising: 1. a casing; 2. a dust suction bin; 3. a filter screen; 4. a fan; 5. a runner; 6. an insurance Warehouse; 7, reset switch; 8, guide rail; 9, large turntable; 10, spring; 11, latch; 12, guide wheel; 13, cutting knife; 14, collecting roller; 15, slide rail; 16, T-block ; 17, roller; 18, control bin; 19, motor; 20, plug port; 21, socket; 22, spring telescopic rod; The structure and principle are all known to those skilled in the art through technical manuals or through routine experimental methods.

Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, provided that these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

An integrated winding and finishing device for flannel production, comprising a casing (1), characterized in that a dust suction chamber (2) is welded on the surface of the casing (1), and the inner wall of the dust suction chamber (2) is up and down. Filter screens (3) are installed on both ends, fans (4) are installed on the upper and lower ends of the surface of the dust collector (2), and a safe (6) is installed on the inner wall of the housing (1). (6) A guide rail (8) is installed on the inner wall, a spring (10) is installed on the inner wall of the guide rail (8), a large turntable (9) is installed on the other side of the surface of the spring (10), and the inner wall of the casing (1) A cutting knife (13) is installed on one side, the inner wall of the casing (1) and the inner wall of the safe box (6) are rotatably connected with a guide wheel (12), and the inner wall of the casing (1) is rotatably connected with a collecting roller ( 14), a slide rail (15) is installed on one side of the inner wall of the housing (1), and a T-block (16) is slidably connected to the surface of the slide rail (15), and the surface of the T-block (16) is matched to rotate A roller (17) is connected, a control bin (18) is installed on the inner wall of the casing (1), a spring telescopic rod (22) is welded on the surface of the T-block (16), and there are two spring telescopic rods (22) , a plug (11) is installed on the surface of the T-block (16), a socket (21) is installed on the inner wall of the control compartment (18), a motor (19) is installed on the surface of the outer shell (1), and the control compartment is (18) A reset switch (7) is installed on the inner wall and the inner wall of the safe (6), and a switch (23) is installed on the surface of the casing (1).
The integrated winding and finishing device for flannel production according to claim 1, characterized in that, a runner (5) is installed on the surface of the dust suction chamber (2).
The integrated winding and finishing device for flannel production according to claim 1, characterized in that a plug port (20) is provided on the surface of the collecting roller (14).
The integrated winding and finishing device for flannel production according to claim 1, characterized in that the other side of the surface of the spring telescopic rod (22) is welded to the inner wall of the control bin (18).
The integrated winding and finishing device for flannel production according to claim 1, characterized in that iron is welded on the surfaces of the runner (5), the large turntable (9), and the guide wheel (12). piece.
An integrated winding and finishing device for flannel production according to claim 1, characterized in that the power output end of the motor (19) is connected to the collecting roller (14) through a belt.
An integrated winding and finishing device for flannel production according to claim 1, characterized in that the socket (21) and the plug (11) cooperate with each other to form an electrical connection.
An integrated winding and finishing device for flannel production according to claim 1, characterized in that the power input end of the switch (23) is electrically connected to the output end of the external power source through a wire, and the switch (23) 23) The power output end is electrically connected to the fan (4), the reset switch (7) and the power input end of the socket (21) through wires, and the power output end of the reset switch (7) is connected to the power input end of the motor (19) through wires For electrical connection, the power output end of the socket (21) is electrically connected with the power input end of the cutting knife (13) through a wire.