WO2022109924A1 - Edge-curled steel-plastic back plate for display and manufacturing method therefor - Google Patents

Edge-curled steel-plastic back plate for display and manufacturing method therefor Download PDF

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Publication number
WO2022109924A1
WO2022109924A1 PCT/CN2020/131766 CN2020131766W WO2022109924A1 WO 2022109924 A1 WO2022109924 A1 WO 2022109924A1 CN 2020131766 W CN2020131766 W CN 2020131766W WO 2022109924 A1 WO2022109924 A1 WO 2022109924A1
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WO
WIPO (PCT)
Prior art keywords
steel
plastic
body structure
bending
panel
Prior art date
Application number
PCT/CN2020/131766
Other languages
French (fr)
Chinese (zh)
Inventor
郝建广
游辉勇
吴金亮
贺松炎
熊奕涵
刘华彬
邝伟康
袁康
姚杰
Original Assignee
东莞市豪顺精密科技有限公司
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Application filed by 东莞市豪顺精密科技有限公司 filed Critical 东莞市豪顺精密科技有限公司
Priority to PCT/CN2020/131766 priority Critical patent/WO2022109924A1/en
Publication of WO2022109924A1 publication Critical patent/WO2022109924A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods

Definitions

  • the invention belongs to the technical field of steel-plastic panels, and in particular relates to a rolled-edge steel-plastic back panel for displays and a manufacturing method thereof.
  • the front part is a module display assembly carried by a back plate stamped and formed from a metal sheet
  • the middle part is a central control unit composed of various circuit boards.
  • the outer part is a plastic back cover.
  • the module and the circuit board of the display device are installed on the front side and the back side of the backplane respectively, and the plastic cover wraps the circuit board for protection.
  • the existing steel-plastic board is formed by pressing two layers of iron plates and a plastic plate between the two layers of iron plates, and then it is cut into standard-sized steel-plastic plates by slitting. It has the characteristics of light weight and high strength and is in line with TV
  • the ultra-thin back plate is required, but the plastic plate in the middle of the steel-plastic plate is difficult to bend and form. It can only be used for general punching and cutting processing. The scope of use is limited, and the middle plastic layer can be seen in the cross section.
  • the direct exposure is not beautiful. It is still necessary to paste an aluminum middle frame on the steel-plastic board, and then install the screen module on the middle frame. The production process is long and the aluminum middle frame is expensive, so the steel-plastic board is limited. Development in the LCD TV industry.
  • the purpose of the present invention is to provide a crimped steel-plastic backboard for a display and a manufacturing method thereof, which ensures the stability of the crimping and bending of the steel-plastic sheet.
  • the present invention provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
  • the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; then the thin-body structure of the steel-plastic panel is prepared The hemming process is pre-bent and the structure to be rolled is formed;
  • the thin structure of the steel-plastic panel is bent to form a bending structure
  • the edge of the bending structure is rolled or rounded from bottom to top in parallel with the roll structure.
  • the height of the structure to be rolled and folded is 0.25-0.35mm, and the width is 0.45-0.55mm.
  • a protruding structure connected to the bending structure is formed in the process of forming the bending structure.
  • it also includes the step of: performing a separate side-cutting process on the protruding structure.
  • the present invention also provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
  • the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure;
  • the thin-body structure of the steel-plastic panel is at least One end is bent to form a bending structure, and a protruding structure connected to the bending structure is formed in the process of forming the bending structure;
  • the present invention also provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
  • S1 firstly cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick body structure and a thin body structure located at the periphery of the thick body structure; then the thin body of the steel plastic panel is cut Structural pre-crimping is performed to pre-bend and form the to-be-folded structure;
  • the present invention also provides a rolled-edge steel-plastic backplane for a display, which includes a steel-plastic backplane, the steel-plastic backplane includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; the backplane Also included is a shaped structure formed by bending and/or crimping the thin body structure.
  • the steel-plastic panel comprises an outer surface layer, an interlayer located on the surface layer, and a metal layer located on the interlayer, and the length and width of the surface layer are greater than the lengths of the interlayer and the metal layer. and width, the length and width of the interlayer and the metal layer are the same, and the thin body structure extends from the surface layer and is located on the side of the interlayer and the metal layer.
  • the material of the surface layer is VCM plate or aluminum material or stainless steel.
  • the material of the interlayer is ABS, or PC or ABS+PC or PP honeycomb panel; the metal layer is aluminum or stainless steel.
  • the invention solves the problems of hemming and bending of the steel-plastic panel, ensures the stability of the hemming and bending of the steel-plastic panel, realizes the mass production of the hemming and bending of the steel-plastic panel, and solves the problem of the traditional steel-plastic panel.
  • the weakness of the plastic board that cannot be bent and processed widens the available space of the film-coated board and forms an ultra-thin backplane; the rolled steel-plastic backplane not only achieves innovation in the structure and appearance, but also optimizes the manufacturing process of the display screen. In order to de-process to reduce manpower and material resources, and realize cost reduction.
  • Fig. 1 is the structural schematic diagram of the curling steel-plastic backplane used for the display according to the present invention
  • Fig. 2 is a schematic diagram of the split structure of the hemmed steel-plastic backboard shown in Fig. 1 before bending and/or hemming (or rounding);
  • 3 and 4 are schematic structural diagrams of one of the manufacturing steps of a steel-plastic backplane for a display
  • 5 and 6 are schematic structural diagrams of the second manufacturing step of a steel-plastic backplane for a display
  • FIG. 7 and 8 are schematic structural diagrams of the third manufacturing step of a steel-plastic backplane for a display
  • 9 and 10 are schematic structural diagrams of the fourth step of manufacturing a steel-plastic backplane for a display
  • Fig. 11 shows the structural schematic diagram of the mold of the crimping steel-plastic back plate
  • Figure 12 shows a schematic diagram of the structure of the mold part of the first curling steel-plastic back plate
  • Figure 13 shows a schematic diagram of the structure of the mold part of the second hemming steel-plastic back plate
  • Fig. 14 is a schematic diagram showing the structure of the mold part of the fourth hemming steel-plastic back plate.
  • the crimped steel-plastic plate backplane used for the display of the present invention is used as the backplane of the display 10.
  • the steel-plastic panel 20 includes a surface layer 21 located on the outer side, an interlayer 22 located on the surface layer 21 and a metal layer 23 located on the interlayer 22.
  • the surface layer 21, the interlayer 22 and the metal layer 23 are pressed together.
  • the steel-plastic panel 20 is formed, the interlayer 22 is a plastic interlayer, the length and width of the surface layer 21 are greater than the length and width of the interlayer 22 and the metal layer 23, and the length and width of the interlayer 22 and the metal layer 23 are the same.
  • the material of the surface layer 21 is VCM plate or other appearance materials such as aluminum or stainless steel, wherein the VCM plate is a metal color laminated steel plate with steel plate as the base material, and vinyl chloride is rolled on the surface of the base material.
  • the material of the interlayer 22 is ABS (a ternary copolymer of three monomers of acrylonitrile (A), butadiene (B) and styrene (S)) or PC (polycarbonate, which is a polymer polymer material) or ABS+PC (alloy material with the majority of ABS components) or PP honeycomb panel (a board made of two thinner panels firmly adhered to both sides of a thicker honeycomb core material, also known as Honeycomb sandwich structure, the material is mainly PP) and other light and thin materials.
  • the metal layer 23 is made of other bonding materials such as aluminum or stainless steel.
  • the surface layer 21, the interlayer 22 and the metal layer 23 are laminated to form a steel-plastic panel 20.
  • the steel-plastic panel 20 includes a thick-body structure 201 located in the middle and a thin-body structure 202 located on both sides of the thick-body structure 201.
  • the structure 201 carries the display 10 , and the glue 30 is bonded to connect the thick structure 201 and the display 10 .
  • the thickness of the interlayer 22 is not necessarily, and the thickness of the interlayer 22 is set according to actual needs, for example, the thickness is 1-2 mm; the thickness of the surface layer 21 and the metal layer 23 is 0.3-0.5 mm; the thickness of the metal layer 23
  • the surface is provided with anti-fingerprint coating (not shown), the thickness of anti-fingerprint coating is 5-10um, and the anti-fingerprint coating has anti-fingerprint and anti-rust functions.
  • the thickness of the steel-plastic board 20 is 1.2-5.0 mm.
  • the thin body structure 202 is extended from the surface layer 21 and is located on the side of the interlayer 22 and the metal layer 23.
  • the thin body structure 202 is used as the utilization space of the steel-plastic panel 20, and the thin body structure 202 is used for bending and hemming (rolling).
  • the edges include various forming methods such as single folding, single folding, rounding, multiple bending, etc., as well as any structure that can be bent and formed by all thin plates), and the end of the thin structure 202 is formed by bending and curling to form a positioning display.
  • the molding structure 203 of 10 the molding structure 203 is formed by the thin body structure 202 by bending and hemming. After the thin body structure 202 is crimped to form the molding structure 203 , the steel-plastic panel 20 becomes a crimped-steel-plastic panel backplane for the display.
  • the present invention is used for the manufacturing method of the curled steel-plastic panel backplane of the display, and the steel-plastic panel 20 is curled to form the molding structure 203, which includes the following steps:
  • the function of the to-be-folded structure 301 is to pre-cut and fold the edge of the steel-plastic panel 20 to ensure the hemming process of the steel-plastic panel 20 afterward. In this way, cutting can also be omitted and pre-folding can be performed directly. Since the material of the thin structure 202 of the steel-plastic panel 20 is VCM plate or other appearance materials such as aluminum or stainless steel, when the thin structure 202 is crimped, the tolerance of the material is about ⁇ 1mm, which will cause the pre-folding to not be in place. Therefore, step S1 directly completes the cutting (cutting to form the shape structure mold corresponding to the steel-plastic panel 20 before it is not crimped) and pre-folding (forming the structure to be rolled 301 ).
  • the thin structure 202 of the steel-plastic panel 20 is subjected to a bending process (bending is performed according to the needs of fixing the display screen, which can be 90 degrees or 75 degrees, etc.) to form a bending structure 302 , since the material of the thin body structure 202 is VCM sheet or other appearance materials such as aluminum or stainless steel, a protruding structure (not shown) connected to the bending structure 302 is formed in the process of forming the bending structure 302;
  • a rolled-edge steel-plastic panel backplane for a display is formed, and the roll structure 303 and the bending structure 302 constitute the molding structure 203 .
  • the invention is used for the curling steel-plastic plate backplane of the display and the manufacturing method thereof, which solves the problems of curling and bending of the steel-plastic plate, and ensures the stability of the curling, bending and reverse-folding of the steel-plastic plate. It realizes the mass production of hemming and bending of steel-plastic panels, solves the weakness of traditional steel-plastic panels that cannot be bent, and widens the available space of film-coated panels; Realize innovation, and optimize the manufacturing process of the display screen, realize the de-proceduralization to reduce manpower and material resources, and realize cost reduction.
  • the present invention designs a set of production molds for a curling steel-plastic backplane for each step, which requires the first curling steel-plastic backplane
  • the production mold realizes the above-mentioned step S1
  • the production mold for the second hemming steel-plastic back plate realizes the above-mentioned step S2
  • the production mold for the third hemming steel-plastic back plate realizes the above-mentioned step S3 and the fourth hemming
  • the production mold for the steel-plastic back plate The above step S4 is implemented.
  • Figure 11 is a schematic diagram showing the structure of the production mold for the curling steel-plastic backplane for the display, the production mold for the first curling steel-plastic backplane, the second curling steel-plastic backplane, the third curling
  • the production mold of the steel-plastic backboard and the production mold of the fourth hemming steel-plastic backboard both include an upper template 006 located outside the surface layer 21 of the steel-plastic
  • the upper template fixing device includes: an upper support plate 001 located above, a plurality of upper feet 002 fixed under the upper support plate 001, an upper mold base 003 pressed and held by the plurality of upper support feet 002, and sequentially fixed on the upper mold base 003
  • the first ejector pin 024 below.
  • the upper template 006 is located between the plurality of upper stripping plates 007 and below the travel plate 018 .
  • the first fixing pin 019 and the first screw 021 are fixedly connected to the upper die base 003 , the upper backing plate 004 , the upper clamping plate 005 and the upper stripping plate 007 in sequence.
  • the first inner guide post 020 and the second screw 022 are fixedly connected to the upper die base 003, the upper backing plate 004, the upper clamping plate 005, the travel plate 018 and the upper die plate 006;
  • the third screw 023 is fixedly connected to the upper die base 003 and the upper backing plate 004 ;
  • the first top material pin 024 is fixedly connected to the upper backing plate 004, the upper splint 005, the travel plate 018 and the upper template 006;
  • the first fixing pin 019, the first screw 021, the first inner guide post 020, the second screw 022 and the first Three screws 023 are arranged in sequence.
  • the upper spring 041 is located between the upper die base 003 , the upper backing plate 004 and the upper clamping plate 005 , so that the upper die holder 003 , the upper backing plate 004 and the upper clamping plate 005 have elasticity and act on the upper die plate 006 .
  • the lower template fixing device includes a lower supporting plate 013 located below, a plurality of lower supporting feet 012 fixed on the lower supporting plate 013, a lower mold base 011 supported by the plurality of lower supporting feet 012, and fixed above the lower mold base 011 and supporting the lower template 009
  • the inner limit post 015 and the lower release plate insert 016 are arranged in the support plate 008 and close to the lower outer limit column 014, and some of the lower release plate inserts 016 are located in the lower support plate 008 and are arranged next to the inner limit column
  • the lower template 009 is located on the lower backing plate 010 and its sides are supported by the lower supporting plate 008 .
  • the seventh screw 033 is fixedly connected to the lower die base 011 and the lower foot 012; the second inner guide post 025 and the fourth screw 026 are fixedly connected to the lower support plate 008, the lower backing plate 010 and the lower die base 011; the second fixing pin 027 and the first
  • the five screws 028 fixedly connect the lower plate 010 and the lower die base 011; the third fixing pin 029 and the fifth screw 030 fixedly connect the lower plate 009 and the lower plate 010.
  • the lower spring 041 is disposed close to the lower outer limit post 014 and acts on the lower release plate 008 .
  • the lower spring 041 is located between the lower die base 011 and the lower backing plate 010 .
  • the first topping pin 024 is held outside the surface layer 21 of the steel-plastic board 20 , and the second topping pin 032 is held against the metal layer 23 of the steel-plastic board 20 .
  • the production mold of the first crimping steel-plastic backboard further includes a shearing edge 401 , and the structure 301 to be rolled in step S1 is formed by the shearing edge 401 , and the height of the shearing edge 401 is 0.25-0.35mm (preferably 0,30mm, specifically a material thickness), the width is 0.45-0.55mm (preferably 0,50mm).
  • the profiling groove structure 000 is the same as the structure of the steel-plastic panel 20 before hemming, and the profiling groove structure 000 includes a groove 402 located on the surface of the lower template 009 and a groove located between the groove 402 and the lower release plate 008.
  • the depth of the groove 401 is the same as the thickness of the steel-plastic panel 20 , and the thick structure 201 of the steel-plastic panel 20 is placed in the groove 401 ;
  • the steel-plastic board 20 is placed in the profiling groove structure 000 and pressed by the upper template 006 and the lower template 009 to form the to-be-folded structure 301 .
  • step S2 the steel-plastic board 20 is taken out and placed in the production mold of the second crimped-steel-plastic backboard to perform step S2.
  • the production mold for the second hemming steel-plastic backboard further includes: a bending gap 004 located between the lower template 009 and the lower release plate 008 and located at the end of the profiling groove structure 000;
  • the avoidance structure 405 communicated by the bending slit 004 and the solid structure 406 located at the edge of the groove 110 of the profiling groove structure 000 are arranged vertically.
  • the thin body structure 202 in the groove structure 000 forms the bent structure 302 .
  • the avoidance structure 405 is used to avoid the to-be-folded structure 301 .
  • the position of the solid structure 406 is used to form the bending structure 302 of the steel-plastic panel 20. This is because when the thin structure 202 of the steel-plastic panel 20 is bent, the bending position is located at the edge of the interlayer 22 formed of plastic material. The material cannot be pressed to death. During the stamping process, the plastic material of the interlayer 22 is easily squeezed out by directly pressing the material in half, so that the bending is unstable. Therefore, the production mold of the second curling steel-plastic backplane needs to be designed with a certain width of the entity.
  • the structure 222 assists in bending to form the bent structure 302 .
  • step S2 After completing step S2 in the production mold of the second hemming steel-plastic backboard, the steel-plastic board 20 is taken out and put into the production mold of the third hemming steel-plastic backboard to perform step S3.
  • the production mold for the third hemming steel-plastic back plate also includes a mold blade 114, which is used for side-cutting the residual material 113 at the corner of the bending structure 302, wherein the mold blade has a dovetail slider ( Not shown in the figure), the dovetail slider is used to remove the remaining material; the side cutting is precision milling and a certain taper is formed.
  • a mold blade 114 which is used for side-cutting the residual material 113 at the corner of the bending structure 302, wherein the mold blade has a dovetail slider ( Not shown in the figure), the dovetail slider is used to remove the remaining material; the side cutting is precision milling and a certain taper is formed.
  • the thin structure 202 of the steel-plastic panel 20 is VCM plate or other appearance materials such as aluminum or stainless steel, the thin structure 202 forms excess material around the corners of the bending structure 302 during the bending process. The material will affect the overall appearance of the back panel, so it needs to be removed.
  • step S3 After completing step S3 in the production mold of the third hemming steel-plastic backboard, the steel-plastic board 20 is taken out and put into the production mold of the fourth hemming-steel-plastic backboard to perform step S4.
  • the production mold for the fourth hemming steel-plastic backboard further includes a hemming groove 407 and a stripping pendulum block 408 connected to the lower module 009 through a spring (not shown).
  • the crimping groove 407 is located below the structure 301 to be rolled up, and the crimping groove 407 is used to form the roll structure 309 from the bottom to the top of the crimped structure 302;
  • the pendulum block 408 removes the crimped steel-plastic backboard from the lower module 009 of the production mold for the fourth crimped-steel-plastic backboard.
  • the stripping pendulum block 408 has the same profiling structure as the bottom layer and the middle interlayer of the steel-plastic board material, and the bottom is circular and movable to increase the stripping effect of the material.
  • the present invention also provides a manufacturing method of a production mold for a rolled edge steel-plastic backboard, comprising the following steps:
  • a production mold for the first curling steel-plastic backboard with an upper template 006 and a lower template 009 is manufactured, and during the manufacturing process of the lower template 009, a profiling groove structure 000 is formed on the surface of the lower template 009, As shown in FIG. 12, the profiling groove structure 000 includes a groove 402 on the surface of the lower template 009 and a groove connecting structure 403 between the groove 402 and the lower release plate 008. The depth of the groove 402 is the same as that of the steel-plastic plate.
  • the thickness of 20 is the same, and the thick body structure 201 of the steel-plastic board 20 is placed in the groove 402; at the same time, a shearing edge 401 is formed at the end of the groove connecting structure 403, and the structure to be rolled in step S1 is formed by the shearing edge 401. 301;
  • a production mold for producing a second curling steel-plastic back plate with an upper template 006, a lower template 009 and a lower release plate 008 located on the side of the lower template 009 is manufactured.
  • a bending gap 004 is formed between the template 009 and the lower stripper plate 008, a side edge of the lower template 009 is formed with an avoidance structure 405 communicating with the bending gap 004, and a solid structure 406 is formed at the edge of the groove 110 of the profiling groove structure 000,
  • the bending slit 004 is vertically arranged with the profiling groove structure 000; the thin structure 202 is pressed and held in the bending slit 004 to form the bending structure 302, the solid structure 406 is assisted by bending to form the bending structure 302, and the avoidance structure 405 is used for To avoid the cutting edge 401;
  • a profiling groove structure 000 is formed on the surface of the lower template 009; at the same time, a die edge 114 is provided, and the die edge 114 is used for side-cutting the residual material 113 at the corner of the bending structure 302 formed in step S2, wherein
  • the die edge has a dovetail slider (not shown in the figure), and the dovetail slider is used to remove the remaining material; the side cutting adopts fine milling and forms a certain taper;
  • a production mold for manufacturing the fourth hemming steel-plastic back plate with the upper template 006, the lower template 009 and the lower release plate 008 located on the side of the lower template 009 as shown in FIG. 11 .
  • a profiling groove structure 000 is formed on the surface of the lower template 009, and the profiling groove structure 000 includes a groove 402 located on the surface of the lower template 009; at the same time, a bend is formed between the lower template 009 and the lower release plate 008.
  • a curling groove 407 at the end of the bending gap 004 and a stripping block 408 connected to the lower template 009 by a spring (not shown) are formed, wherein the curling groove 407 is located in the structure 301 to be rolled and folded.
  • the crimping groove 407 is used to form the roll structure 309 from the bottom to the top of the double-bending structure 302; Remove the lower module 009 of the production mold of the four-rolled steel-plastic backboard.
  • the lower template of the four molds are all The profiling process must be carried out according to the height and thickness of the material to form a profiling groove structure.
  • the lower template of the production mold of the rolled steel-plastic backboard and the lower template of the production mold of the fourth rolled steel-plastic backboard need to be profiled according to this height difference; the production mold of the third rolled steel-plastic backboard adopts
  • the corner is individually side-cut (only the remaining material at the corner of the bending structure 302 formed in step S2 is side-cut and sheared), so that the material width at the corner conforms to the steel-plastic panel in step S4.
  • the round material width avoids the inability to form curling due to the stacking of materials when the two sides are squeezed, and at the same time ensures that cracks occur due to less material.

Abstract

An edge-curled steel-plastic back plate for a display (10) and a manufacturing method therefor. The method comprises the following steps: first cutting a steel-plastic plate (20) to form a shape of an unfolded edge-curled steel-plastic back plate, the steel-plastic back plate comprising a thick body structure (201) and thin body structures (202) located on the periphery of the thick body structure (201); then performing pre-edge-curling treatment on each thin body structure (202) of the steel-plastic plate (20) to form, at a pre-bending position, a structure (301) to be curled; performing 90-degree bending treatment on each thin body structure (202) of the steel-plastic plate (20) to form a bent structure (302); and performing edge curling or edge rolling treatment on the end portion of each bent structure (302) from bottom to top to form a curled body structure 303. The present invention solves the problems that the steel-plastic plate (20) is not easy to be edge-curled and bent, ensures the stability of curled edges and bends of the steel-plastic plate (20), implements mass production of the curled edges and bends of the steel-plastic plates (20), widens the utilization space of a film-coated plate; and procedures are reduced, and the purposes of reducing manpower and material resources and reducing costs are achieved.

Description

一种用于显示器的卷边钢塑背板及其制造方法A kind of curling steel-plastic backboard for display and manufacturing method thereof 技术领域technical field
本发明属于钢塑板的技术领域,尤其涉及一种用于显示器的卷边钢塑背板及其制造方法。The invention belongs to the technical field of steel-plastic panels, and in particular relates to a rolled-edge steel-plastic back panel for displays and a manufacturing method thereof.
背景技术Background technique
现有液晶电视显示屏和液晶显示器的背壳大多由三部分组成,前部分为以金属板材冲压成型的背板为承载的模组显示组合件,中间部分为以各种电路板组合的中控集成,外层部分为塑料后盖。显示器件的模组和电路板分别安装在背板的前侧和后侧,塑料面壳将电路板包裹起来,起保护作用。随着液晶显示屏向薄型化发展,为了追求视觉超薄效果,逐渐将原来散乱分布在整个背板背面的中控集成和后盖缩小到底部,只有背板支撑的显示组合件厚度,仍然满足不了消费者对超薄的迫切需要。Existing LCD TV displays and LCD back shells are mostly composed of three parts. The front part is a module display assembly carried by a back plate stamped and formed from a metal sheet, and the middle part is a central control unit composed of various circuit boards. Integrated, the outer part is a plastic back cover. The module and the circuit board of the display device are installed on the front side and the back side of the backplane respectively, and the plastic cover wraps the circuit board for protection. With the development of thin LCD screens, in order to pursue the visual ultra-thin effect, the central control integration and the back cover, which were scattered on the back of the entire backplane, were gradually reduced to the bottom. Only the thickness of the display assembly supported by the backplane was still satisfied. Can not meet the urgent needs of consumers for ultra-thin.
现有钢塑板由2层铁板和位于2层铁板之间的塑胶板压合而成,然后通过分条裁切成规格大小的钢塑板,具备轻量化和高强度的特点符合电视背板的超薄需求,但钢塑板切的中间的塑胶板很难折弯成型,只能用于一般的冲孔和切断加工,使用范围受限制,而且断面可以看到中间的塑胶层,直接暴露不美观,仍需要在钢塑板上黏贴一个铝制的中框,再将屏幕模组安装在中框上,生产制程较长且铝中框价格不菲,故限制了钢塑板在液晶电视行业发展。The existing steel-plastic board is formed by pressing two layers of iron plates and a plastic plate between the two layers of iron plates, and then it is cut into standard-sized steel-plastic plates by slitting. It has the characteristics of light weight and high strength and is in line with TV The ultra-thin back plate is required, but the plastic plate in the middle of the steel-plastic plate is difficult to bend and form. It can only be used for general punching and cutting processing. The scope of use is limited, and the middle plastic layer can be seen in the cross section. The direct exposure is not beautiful. It is still necessary to paste an aluminum middle frame on the steel-plastic board, and then install the screen module on the middle frame. The production process is long and the aluminum middle frame is expensive, so the steel-plastic board is limited. Development in the LCD TV industry.
技术问题technical problem
本发明的目的在于提供一种保证了钢塑板的卷边和折弯的稳定性的用于显示器的卷边钢塑背板及其制造方法。The purpose of the present invention is to provide a crimped steel-plastic backboard for a display and a manufacturing method thereof, which ensures the stability of the crimping and bending of the steel-plastic sheet.
技术解决方案technical solutions
本发明提供一种用于显示器的卷边钢塑板背板的制造方法,包括如下步骤:The present invention provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;然后对钢塑板的薄体结构预卷边处理进行预折弯处并形成待卷折结构;First, cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; then the thin-body structure of the steel-plastic panel is prepared The hemming process is pre-bent and the structure to be rolled is formed;
钢塑板的薄体结构进行折弯处理并形成折弯结构;The thin structure of the steel-plastic panel is bent to form a bending structure;
对折弯结构端部由下往上进行卷边或卷圆处理并行卷体结构。The edge of the bending structure is rolled or rounded from bottom to top in parallel with the roll structure.
进一步地,待卷折结构的高度为0.25-0.35mm、宽度为0.45-0.55mm。Further, the height of the structure to be rolled and folded is 0.25-0.35mm, and the width is 0.45-0.55mm.
进一步地,步骤“钢塑板的薄体结构进行度折弯处理并形成折弯结构”在形成折弯结构过程中形成与折弯结构连接的突出结构。Further, in the step "the thin body structure of the steel-plastic panel is subjected to a degree of bending process and a bending structure is formed", a protruding structure connected to the bending structure is formed in the process of forming the bending structure.
进一步地,还包括步骤:对突出结构进行单独侧切处理。Further, it also includes the step of: performing a separate side-cutting process on the protruding structure.
本发明还提供一种用于显示器的卷边钢塑板背板的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
S1:首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;钢塑板的薄体结构至少一端进行折弯处理并形成折弯结构,在形成折弯结构过程中形成与折弯结构连接的突出结构;S1: First, cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; the thin-body structure of the steel-plastic panel is at least One end is bent to form a bending structure, and a protruding structure connected to the bending structure is formed in the process of forming the bending structure;
S2:对折弯结构的转角处的突出结构进行单独侧切处理。S2: Perform a separate side cutting process on the protruding structure at the corner of the bending structure.
本发明还提供一种用于显示器的卷边钢塑板背板的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the following steps:
S1:首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;然后对钢塑板的薄体结构预卷边处理进行预折弯处并形成待卷折结构;S1: firstly cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick body structure and a thin body structure located at the periphery of the thick body structure; then the thin body of the steel plastic panel is cut Structural pre-crimping is performed to pre-bend and form the to-be-folded structure;
S2:对折弯结构端部由下往上进行卷边或卷圆处理并行卷体结构,卷体结构的端部为待卷折结构。S2: The edge of the bending structure is rolled or rolled from bottom to top in parallel with the roll structure, and the end of the roll structure is the structure to be rolled.
本发明还提供一种用于显示器的卷边钢塑背板,其包括钢塑背板,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;所述背板还包括由所述薄体结构折弯和/或卷边形成的成型结构。The present invention also provides a rolled-edge steel-plastic backplane for a display, which includes a steel-plastic backplane, the steel-plastic backplane includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; the backplane Also included is a shaped structure formed by bending and/or crimping the thin body structure.
进一步地,所述钢塑板包括位于外侧的观面层、位于观面层上的夹层和位于夹层上的金属层,所述观面层的长度和宽度均大于所述夹层和金属层的长度和宽度,所述夹层和金属层的长度和宽度相同,所述薄体结构为所述观面层延伸出来的且位于夹层和金属层的侧边。Further, the steel-plastic panel comprises an outer surface layer, an interlayer located on the surface layer, and a metal layer located on the interlayer, and the length and width of the surface layer are greater than the lengths of the interlayer and the metal layer. and width, the length and width of the interlayer and the metal layer are the same, and the thin body structure extends from the surface layer and is located on the side of the interlayer and the metal layer.
进一步地,所述观面层的材料为VCM板材或铝材或不锈钢。Further, the material of the surface layer is VCM plate or aluminum material or stainless steel.
进一步地,所述夹层的材料为ABS、或PC或ABS+PC或PP蜂窝板;所述金属层为铝材或不锈钢。Further, the material of the interlayer is ABS, or PC or ABS+PC or PP honeycomb panel; the metal layer is aluminum or stainless steel.
有益效果beneficial effect
本发明解决了钢塑板卷边和折弯的问题,保证了钢塑板的卷边和折弯的稳定性,实现了钢塑板的卷边和折弯的量产性,解决了传统钢塑板无法折弯加工的弱点,拓宽了覆膜板的可利用空间并形成超薄背板;卷边的钢塑背板不仅结构外观上实现创新,而且优化了显示屏的制造工艺流程,实现了去工序化达到减少人力物力,实现了成本减低成本。The invention solves the problems of hemming and bending of the steel-plastic panel, ensures the stability of the hemming and bending of the steel-plastic panel, realizes the mass production of the hemming and bending of the steel-plastic panel, and solves the problem of the traditional steel-plastic panel. The weakness of the plastic board that cannot be bent and processed widens the available space of the film-coated board and forms an ultra-thin backplane; the rolled steel-plastic backplane not only achieves innovation in the structure and appearance, but also optimizes the manufacturing process of the display screen. In order to de-process to reduce manpower and material resources, and realize cost reduction.
附图说明Description of drawings
图1为本发明用于显示器的卷边钢塑背板的结构示意图;Fig. 1 is the structural schematic diagram of the curling steel-plastic backplane used for the display according to the present invention;
图2为图1所示卷边钢塑背板在折弯和/或卷边(或卷圆)之前的分体结构示意图;Fig. 2 is a schematic diagram of the split structure of the hemmed steel-plastic backboard shown in Fig. 1 before bending and/or hemming (or rounding);
图3和图4所示为用于显示器的钢塑背板制造步骤之一的结构示意图;3 and 4 are schematic structural diagrams of one of the manufacturing steps of a steel-plastic backplane for a display;
图5和图6所示为用于显示器的钢塑背板制造步骤之二的结构示意图;5 and 6 are schematic structural diagrams of the second manufacturing step of a steel-plastic backplane for a display;
图7和图8所示为用于显示器的钢塑背板制造步骤之三的结构示意图;7 and 8 are schematic structural diagrams of the third manufacturing step of a steel-plastic backplane for a display;
图9和图10所示为用于显示器的钢塑背板制造步骤之四的结构示意图;9 and 10 are schematic structural diagrams of the fourth step of manufacturing a steel-plastic backplane for a display;
图11所示为卷边钢塑背板的模具的结构示意图;Fig. 11 shows the structural schematic diagram of the mold of the crimping steel-plastic back plate;
图12所示为第一卷边钢塑背板的模具部分结构示意图;Figure 12 shows a schematic diagram of the structure of the mold part of the first curling steel-plastic back plate;
图13所示为第二卷边钢塑背板的模具部分结构示意图;Figure 13 shows a schematic diagram of the structure of the mold part of the second hemming steel-plastic back plate;
图14所示为第四卷边钢塑背板的模具部分结构示意图。Fig. 14 is a schematic diagram showing the structure of the mold part of the fourth hemming steel-plastic back plate.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明用于显示器的卷边钢塑板背板作为显示器10的背板,如图1和图2所示,用于显示器的卷边钢塑板背板由钢塑板20通过折弯和卷边形成的,钢塑板20包括位于外侧的观面层21、位于观面层21上的夹层22和位于夹层22上的金属层23,观面层21、夹层22和金属层23通过压合形成钢塑板20,夹层22为塑料夹层,观面层21的长度和宽度均大于夹层22和金属层23的长度和宽度,夹层22和金属层23的长度和宽度相同。The crimped steel-plastic plate backplane used for the display of the present invention is used as the backplane of the display 10. As shown in FIG. 1 and FIG. The steel-plastic panel 20 includes a surface layer 21 located on the outer side, an interlayer 22 located on the surface layer 21 and a metal layer 23 located on the interlayer 22. The surface layer 21, the interlayer 22 and the metal layer 23 are pressed together. The steel-plastic panel 20 is formed, the interlayer 22 is a plastic interlayer, the length and width of the surface layer 21 are greater than the length and width of the interlayer 22 and the metal layer 23, and the length and width of the interlayer 22 and the metal layer 23 are the same.
观面层21的材料为VCM板材或铝材或不锈钢等其他外观材料,其中VCM板材是以钢板为基材,在基材的表面滚涂氯乙烯的一种金属彩色层压钢板。夹层22的材料为ABS(丙烯腈bai(A)、丁二烯(B)、苯乙烯(S)三种单体的三du元共聚物)或PC(聚碳酸酯,是一种高分子聚合物)或ABS+PC(ABS成分占多数的合金材料)或PP蜂窝板(由两块较薄的面板, 牢固的黏在一层较厚的蜂窝状芯材两面而制成的板材,亦称蜂窝夹层结构,材质主要是PP)等其他轻薄材料。金属层23为铝材或不锈钢等其他贴合材料。The material of the surface layer 21 is VCM plate or other appearance materials such as aluminum or stainless steel, wherein the VCM plate is a metal color laminated steel plate with steel plate as the base material, and vinyl chloride is rolled on the surface of the base material. The material of the interlayer 22 is ABS (a ternary copolymer of three monomers of acrylonitrile (A), butadiene (B) and styrene (S)) or PC (polycarbonate, which is a polymer polymer material) or ABS+PC (alloy material with the majority of ABS components) or PP honeycomb panel (a board made of two thinner panels firmly adhered to both sides of a thicker honeycomb core material, also known as Honeycomb sandwich structure, the material is mainly PP) and other light and thin materials. The metal layer 23 is made of other bonding materials such as aluminum or stainless steel.
观面层21、夹层22和金属层23三层压合后形成钢塑板20,钢塑板20包括位于中间的厚体结构201和位于厚体结构201两侧的薄体结构202,厚体结构201承载显示器10,胶体30粘贴连接厚体结构201和显示器10。The surface layer 21, the interlayer 22 and the metal layer 23 are laminated to form a steel-plastic panel 20. The steel-plastic panel 20 includes a thick-body structure 201 located in the middle and a thin-body structure 202 located on both sides of the thick-body structure 201. The structure 201 carries the display 10 , and the glue 30 is bonded to connect the thick structure 201 and the display 10 .
在本实施例中,夹层22的厚度不一定,根据实际需要设定夹层22的厚度,如厚度为1-2mm;观面层21和金属层23的厚度为0.3-0.5mm;金属层23的表面设有耐指纹涂层(图未示),耐指纹涂层的厚度为5-10um,耐指纹涂层具有防耐指纹和防锈作用。钢塑板20的厚度为1.2-5.0mm。In this embodiment, the thickness of the interlayer 22 is not necessarily, and the thickness of the interlayer 22 is set according to actual needs, for example, the thickness is 1-2 mm; the thickness of the surface layer 21 and the metal layer 23 is 0.3-0.5 mm; the thickness of the metal layer 23 The surface is provided with anti-fingerprint coating (not shown), the thickness of anti-fingerprint coating is 5-10um, and the anti-fingerprint coating has anti-fingerprint and anti-rust functions. The thickness of the steel-plastic board 20 is 1.2-5.0 mm.
薄体结构202为观面层21延伸出来的且位于夹层22和金属层23的侧边,薄体结构202作为钢塑板20的利用空间,通过薄体结构202进行折弯和卷边(卷边包括单独折边、单独翻边、卷圆、多次折弯等多种成型方式以及凡是一切薄板可弯曲成型的结构),通过折弯和卷边使得薄体结构202的端部形成定位显示器10的成型结构203,成型结构203由薄体结构202通过折弯和卷边形成的。对薄体结构202进行卷边后形成成型结构203后,钢塑板20变成用于显示器的卷边钢塑板背板。The thin body structure 202 is extended from the surface layer 21 and is located on the side of the interlayer 22 and the metal layer 23. The thin body structure 202 is used as the utilization space of the steel-plastic panel 20, and the thin body structure 202 is used for bending and hemming (rolling). The edges include various forming methods such as single folding, single folding, rounding, multiple bending, etc., as well as any structure that can be bent and formed by all thin plates), and the end of the thin structure 202 is formed by bending and curling to form a positioning display. The molding structure 203 of 10, the molding structure 203 is formed by the thin body structure 202 by bending and hemming. After the thin body structure 202 is crimped to form the molding structure 203 , the steel-plastic panel 20 becomes a crimped-steel-plastic panel backplane for the display.
本发明用于显示器的卷边钢塑板背板的制造方法,对钢塑板20进行卷边并形成成型结构203,包括如下步骤:The present invention is used for the manufacturing method of the curled steel-plastic panel backplane of the display, and the steel-plastic panel 20 is curled to form the molding structure 203, which includes the following steps:
S1:如图3和图4所示,首先切割钢塑板20并形成卷边钢塑背板的展开的形状;然后对钢塑板20的薄体结构202预卷边处理进行预折弯处并形成待卷折结构301,待卷折结构301的高度为0.25-0.35mm(具体为一个料厚)、宽度为0.45-0.55mm;S1: As shown in Fig. 3 and Fig. 4, firstly cut the steel-plastic panel 20 and form the unfolded shape of the crimped steel-plastic back panel; then pre-bend the thin-body structure 202 of the thin-body structure 202 of the steel-plastic panel 20 for pre-hemming processing And form the structure to be rolled 301, the height of the structure to be rolled 301 is 0.25-0.35mm (specifically a material thickness), and the width is 0.45-0.55mm;
其中,待卷折结构301的作用是为钢塑板20进行卷边预切折,保证后钢塑板20的卷边工序。这样也可省略切料,直接进行预折。由于钢塑板20的薄体结构202的材料为VCM板材或铝材或不锈钢等其他外观材料,薄体结构202进行卷边处理时,材料的公差在±1mm左右,这样会造成预折不到位的风险,所以步骤S1就直接将切料(切料形成未卷边之前的钢塑板20所对应的外形结构模具)和预折(形成待卷折结构301)一起完成。The function of the to-be-folded structure 301 is to pre-cut and fold the edge of the steel-plastic panel 20 to ensure the hemming process of the steel-plastic panel 20 afterward. In this way, cutting can also be omitted and pre-folding can be performed directly. Since the material of the thin structure 202 of the steel-plastic panel 20 is VCM plate or other appearance materials such as aluminum or stainless steel, when the thin structure 202 is crimped, the tolerance of the material is about ±1mm, which will cause the pre-folding to not be in place. Therefore, step S1 directly completes the cutting (cutting to form the shape structure mold corresponding to the steel-plastic panel 20 before it is not crimped) and pre-folding (forming the structure to be rolled 301 ).
S2:如图5和图6所示,钢塑板20的薄体结构202进行折弯处理(根据固定显示屏的需要进行折弯,可以为90度或75度等)并形成折弯结构302,由于薄体结构202的材料是VCM板材或铝材或不锈钢等其他外观材料,在形成折弯结构302过程中形成与折弯结构302连接的突出结构(图未示);S2: As shown in FIG. 5 and FIG. 6 , the thin structure 202 of the steel-plastic panel 20 is subjected to a bending process (bending is performed according to the needs of fixing the display screen, which can be 90 degrees or 75 degrees, etc.) to form a bending structure 302 , since the material of the thin body structure 202 is VCM sheet or other appearance materials such as aluminum or stainless steel, a protruding structure (not shown) connected to the bending structure 302 is formed in the process of forming the bending structure 302;
S3:如图7和图8所示,对折弯结构302的转角处(即突出结构)进行单独侧切处理,使得折弯转角处的周围材料高度刚好进行卷边结构,不多料,不起皱;S3: As shown in FIG. 7 and FIG. 8 , the corners (ie the protruding structures) of the bending structure 302 are individually side-cut, so that the height of the surrounding material at the bending corners is just the height of the hemming structure, and there is not much material and no wrinkles. ;
S4:如图9和图10所示,对折弯结构302端部由下往上进行卷边或卷圆处理并行卷体结构303,卷体结构303的端部为待卷折结构301。S4: As shown in FIG. 9 and FIG. 10 , the end of the bending structure 302 is hemmed or rounded from bottom to top in parallel with the roll structure 303 , and the end of the roll structure 303 is the structure 301 to be rolled.
通过上述四个步骤形成用于显示器的卷边钢塑板背板,卷体结构303和折弯结构302组成成型结构203。Through the above four steps, a rolled-edge steel-plastic panel backplane for a display is formed, and the roll structure 303 and the bending structure 302 constitute the molding structure 203 .
本发明用于显示器的卷边钢塑板背板及其制造方法,解决了钢塑板卷边和折弯的问题,保证了钢塑板的卷边、折弯和反折边的稳定性,实现了钢塑板的卷边和折弯的量产性,解决了传统钢塑板无法折弯加工的弱点,拓宽了覆膜板的可利用空间;卷边的钢塑背板不仅结构外观上实现创新,而且优化了显示屏的制造工艺流程,实现了去工序化达到减少人力物力,实现了成本减低成本。The invention is used for the curling steel-plastic plate backplane of the display and the manufacturing method thereof, which solves the problems of curling and bending of the steel-plastic plate, and ensures the stability of the curling, bending and reverse-folding of the steel-plastic plate. It realizes the mass production of hemming and bending of steel-plastic panels, solves the weakness of traditional steel-plastic panels that cannot be bent, and widens the available space of film-coated panels; Realize innovation, and optimize the manufacturing process of the display screen, realize the de-proceduralization to reduce manpower and material resources, and realize cost reduction.
为了实现上述四个步骤形成用于显示器的卷边钢塑板背板,本发明针对每个步骤设计了一套卷边钢塑背板的生产模具,分别需要第一卷边钢塑背板的生产模具实现上述步骤S1、第二卷边钢塑背板的生产模具实现上述步骤S2、第三卷边钢塑背板的生产模具实现上述步骤S3和第四卷边钢塑背板的生产模具实现上述步骤S4。In order to realize the above-mentioned four steps to form a curling steel-plastic backplane for a display, the present invention designs a set of production molds for a curling steel-plastic backplane for each step, which requires the first curling steel-plastic backplane The production mold realizes the above-mentioned step S1, the production mold for the second hemming steel-plastic back plate realizes the above-mentioned step S2, and the production mold for the third hemming steel-plastic back plate realizes the above-mentioned step S3 and the fourth hemming The production mold for the steel-plastic back plate The above step S4 is implemented.
图11所示为用于显示器的卷边钢塑背板的生产模具的结构示意图,第一卷边钢塑背板的生产模具、第二卷边钢塑背板的生产模具、第三卷边钢塑背板的生产模具和第四卷边钢塑背板的生产模具均包括位于钢塑板20的观面层21外的上模板006、与上模板006相对设置且位于钢塑板20的金属层23外的下模板009、固定上模板006的上模板固定装置、固定在上模板固定装置内且压持在上模板006上的上弹簧041、固定下模板009的下模板固定装置以及固定在下模板固定装置内的下弹簧042,其中下模板009设有仿形凹槽结构000,仿形凹槽结构000位于钢塑板20的下方,仿形凹槽结构000的厚度和形状与钢塑板20的厚度和形状相同。Figure 11 is a schematic diagram showing the structure of the production mold for the curling steel-plastic backplane for the display, the production mold for the first curling steel-plastic backplane, the second curling steel-plastic backplane, the third curling The production mold of the steel-plastic backboard and the production mold of the fourth hemming steel-plastic backboard both include an upper template 006 located outside the surface layer 21 of the steel-plastic The lower template 009 outside the metal layer 23, the upper template fixing device for fixing the upper template 006, the upper spring 041 fixed in the upper template fixing device and pressed on the upper template 006, the lower template fixing device for fixing the lower template 009, and fixing The lower spring 042 in the lower template fixing device, wherein the lower template 009 is provided with a profiling groove structure 000, the profiling groove structure 000 is located below the steel-plastic plate 20, and the thickness and shape of the profiling groove structure 000 are the same as those of the steel-plastic The thickness and shape of the plates 20 are the same.
上模板固定装置包括:位于上方的上托板001、固定在上托板001下方的多个上垫脚002、由多个上垫脚002压持的上模座003、依序固定在上模座003下的上垫板004和上夹板005、固定在上夹板005下方的The upper template fixing device includes: an upper support plate 001 located above, a plurality of upper feet 002 fixed under the upper support plate 001, an upper mold base 003 pressed and held by the plurality of upper support feet 002, and sequentially fixed on the upper mold base 003 The lower upper backing plate 004 and the upper splint 005, fixed under the upper splint 005
行程板018、固定在上夹板005相对两端或两侧且位于行程板018侧边的上脱板007、固定在上模座003的下方且位于上脱板007外的上外限位柱017、第一固定销019、第一内导柱020、位于第一固定销019和第一内导柱020之间的第一螺钉021、第二螺钉022、第三螺钉023以及位于第三螺钉023下方的第一顶料销024。其中上模板006位于多个上脱板007之间且位于行程板018的下方。The stroke plate 018, the upper release plate 007 fixed on the opposite ends or both sides of the upper clamp plate 005 and located on the side of the stroke plate 018, and the upper outer limit post 017 fixed under the upper die base 003 and located outside the upper release plate 007 , the first fixing pin 019, the first inner guide post 020, the first screw 021 between the first fixing pin 019 and the first inner guide post 020, the second screw 022, the third screw 023 and the third screw 023 The first ejector pin 024 below. The upper template 006 is located between the plurality of upper stripping plates 007 and below the travel plate 018 .
第一固定销019和第一螺钉021依序固定连接上模座003、上垫板004、上夹板005和上脱板007。第一内导柱020和第二螺钉022固定连接上模座003、上垫板004、上夹板005、行程板018和上模板006;第三螺钉023固定连接上模座003和上垫板004;第一顶料销024固定连接上垫板004、上夹板005、行程板018和上模板006;第一固定销019、第一螺钉021、第一内导柱020、第二螺钉022和第三螺钉023依序设置。The first fixing pin 019 and the first screw 021 are fixedly connected to the upper die base 003 , the upper backing plate 004 , the upper clamping plate 005 and the upper stripping plate 007 in sequence. The first inner guide post 020 and the second screw 022 are fixedly connected to the upper die base 003, the upper backing plate 004, the upper clamping plate 005, the travel plate 018 and the upper die plate 006; the third screw 023 is fixedly connected to the upper die base 003 and the upper backing plate 004 ; The first top material pin 024 is fixedly connected to the upper backing plate 004, the upper splint 005, the travel plate 018 and the upper template 006; the first fixing pin 019, the first screw 021, the first inner guide post 020, the second screw 022 and the first Three screws 023 are arranged in sequence.
上弹簧041位于上模座003、上垫板004和上夹板005之间,这样可以使得上模座003、上垫板004和上夹板005之间具有弹性并作用在上模板006上。The upper spring 041 is located between the upper die base 003 , the upper backing plate 004 and the upper clamping plate 005 , so that the upper die holder 003 , the upper backing plate 004 and the upper clamping plate 005 have elasticity and act on the upper die plate 006 .
下模板固定装置包括位于下方的下托板013、固定在下托板013上的多个下垫脚012、由多个下垫脚012支撑的下模座011、固定在下模座011上方且支撑下模板009的下垫板010、位于下模板009侧边的下托板008、固定在下模座011上方且位于下垫板010侧边的下外限位柱014、第二内导柱025、第四螺钉026、第二固定销027、第五螺钉028、第三固定销029、第五螺钉030、第六螺钉031、位于第六螺钉031上的第二顶料销032、第七螺钉033、位于下托板008内且靠近下外限位柱014设置的内限位柱015以及下脱板入子016,其中部分下脱板入子016位于下托板008内且挨着内限位柱033设置;第七螺钉033、第二内导柱025、第四螺钉026、第二固定销027、第五螺钉028、第三固定销029、第五螺钉030、第六螺钉031、下脱板入子016和内限位柱015依序设置。The lower template fixing device includes a lower supporting plate 013 located below, a plurality of lower supporting feet 012 fixed on the lower supporting plate 013, a lower mold base 011 supported by the plurality of lower supporting feet 012, and fixed above the lower mold base 011 and supporting the lower template 009 The lower backing plate 010, the lower supporting plate 008 located on the side of the lower template 009, the lower outer limit post 014, the second inner guide post 025, the fourth screw fixed above the lower die base 011 and located on the side of the lower backing plate 010 026, the second fixing pin 027, the fifth screw 028, the third fixing pin 029, the fifth screw 030, the sixth screw 031, the second ejector pin 032 on the sixth screw 031, the seventh screw 033, the The inner limit post 015 and the lower release plate insert 016 are arranged in the support plate 008 and close to the lower outer limit column 014, and some of the lower release plate inserts 016 are located in the lower support plate 008 and are arranged next to the inner limit column 033 ; The seventh screw 033, the second inner guide post 025, the fourth screw 026, the second fixing pin 027, the fifth screw 028, the third fixing pin 029, the fifth screw 030, the sixth screw 031, the lower plate into the sub 016 and the inner limit post 015 are arranged in sequence.
下模板009位于下垫板010上且由下托板008托住其侧边。The lower template 009 is located on the lower backing plate 010 and its sides are supported by the lower supporting plate 008 .
第七螺钉033固定连接下模座011和下垫脚012;第二内导柱025和第四螺钉026固定连接下托板008、下垫板010和下模座011;第二固定销027和第五螺钉028固定连接下垫板010和下模座011;第三固定销029和第五螺钉030固定连接下模板009和下垫板010。The seventh screw 033 is fixedly connected to the lower die base 011 and the lower foot 012; the second inner guide post 025 and the fourth screw 026 are fixedly connected to the lower support plate 008, the lower backing plate 010 and the lower die base 011; the second fixing pin 027 and the first The five screws 028 fixedly connect the lower plate 010 and the lower die base 011; the third fixing pin 029 and the fifth screw 030 fixedly connect the lower plate 009 and the lower plate 010.
下弹簧041靠近下外限位柱014设置且作用在下脱板008上,下弹簧041位于下模座011和下垫板010之间。The lower spring 041 is disposed close to the lower outer limit post 014 and acts on the lower release plate 008 . The lower spring 041 is located between the lower die base 011 and the lower backing plate 010 .
第一顶料销024顶持在钢塑板20的观面层21外,第二顶料销032顶持在钢塑板20的金属层23外。The first topping pin 024 is held outside the surface layer 21 of the steel-plastic board 20 , and the second topping pin 032 is held against the metal layer 23 of the steel-plastic board 20 .
如图12所示,第一卷边钢塑背板的生产模具还包括剪切刀口401,通过剪切刀口401形成步骤S1的待卷折结构301,剪切刀口401的高度为0.25-0.35mm(最好为0,30mm,具体为一个料厚)、宽度为0.45-0.55mm(最好为0,50mm)。仿形凹槽结构000与未卷边之前的钢塑板20的结构相同,仿形凹槽结构000包括位于下模板009表面的凹槽402和位于凹槽402和下脱板008之间的凹槽连接结构403,凹槽401的深度与钢塑板20的厚度相同,钢塑板20的厚体结构201放置在凹槽401内;然后剪切刀口401位于凹槽连接结构403的端部。钢塑板20放置在仿形凹槽结构000内并由上模板006和下模板009压持并形成待卷折结构301。As shown in FIG. 12 , the production mold of the first crimping steel-plastic backboard further includes a shearing edge 401 , and the structure 301 to be rolled in step S1 is formed by the shearing edge 401 , and the height of the shearing edge 401 is 0.25-0.35mm (preferably 0,30mm, specifically a material thickness), the width is 0.45-0.55mm (preferably 0,50mm). The profiling groove structure 000 is the same as the structure of the steel-plastic panel 20 before hemming, and the profiling groove structure 000 includes a groove 402 located on the surface of the lower template 009 and a groove located between the groove 402 and the lower release plate 008. In the groove connection structure 403 , the depth of the groove 401 is the same as the thickness of the steel-plastic panel 20 , and the thick structure 201 of the steel-plastic panel 20 is placed in the groove 401 ; The steel-plastic board 20 is placed in the profiling groove structure 000 and pressed by the upper template 006 and the lower template 009 to form the to-be-folded structure 301 .
如图13所示,钢塑板20在第一卷边钢塑背板的生产模具内完成步骤S1后,取出后放入第二卷边钢塑背板的生产模具内进行步骤S2。As shown in FIG. 13 , after completing step S1 in the production mold of the first crimped steel-plastic backboard, the steel-plastic board 20 is taken out and placed in the production mold of the second crimped-steel-plastic backboard to perform step S2.
第二卷边钢塑背板的生产模具还包括:位于下模板009和下脱板008之间且位于仿形凹槽结构000端部的折弯缝隙004、位于下模板009侧边且与折弯缝隙004连通的避让结构405和位于仿形凹槽结构000的凹槽110边缘的实体结构406,折弯缝隙004与仿形凹槽结构000垂直设置,通过上模板006压持位于仿形凹槽结构000内的薄体结构202并形成折弯结构302。The production mold for the second hemming steel-plastic backboard further includes: a bending gap 004 located between the lower template 009 and the lower release plate 008 and located at the end of the profiling groove structure 000; The avoidance structure 405 communicated by the bending slit 004 and the solid structure 406 located at the edge of the groove 110 of the profiling groove structure 000 are arranged vertically. The thin body structure 202 in the groove structure 000 forms the bent structure 302 .
避让结构405用于避让待卷折结构301。利用实体结构406的位置形成钢塑板20的折弯结构302,这是由于钢塑板20的薄体结构202在折弯时,折弯的位置位于由塑料材料形成的夹层22的边缘,塑料材料压不死,冲压过程中直接压料对折容易把夹层22的塑料材料挤出来,这样折弯就不稳定,因此第二卷边钢塑背板的生产模具在设计时需要留出一定宽度的实体结构222辅助折弯形成折弯结构302。The avoidance structure 405 is used to avoid the to-be-folded structure 301 . The position of the solid structure 406 is used to form the bending structure 302 of the steel-plastic panel 20. This is because when the thin structure 202 of the steel-plastic panel 20 is bent, the bending position is located at the edge of the interlayer 22 formed of plastic material. The material cannot be pressed to death. During the stamping process, the plastic material of the interlayer 22 is easily squeezed out by directly pressing the material in half, so that the bending is unstable. Therefore, the production mold of the second curling steel-plastic backplane needs to be designed with a certain width of the entity. The structure 222 assists in bending to form the bent structure 302 .
钢塑板20在第二卷边钢塑背板的生产模具内完成步骤S2后,取出后放入第三卷边钢塑背板的生产模具内进行步骤S3。After completing step S2 in the production mold of the second hemming steel-plastic backboard, the steel-plastic board 20 is taken out and put into the production mold of the third hemming steel-plastic backboard to perform step S3.
如图7所示,第三卷边钢塑背板的生产模具还包括模具刀口114,模具刀口用于对折弯结构302的转角处的余料113进行侧切处理,其中模具刀口具有燕尾滑块(图未示),通过燕尾滑块起到对余料进行脱料的作用;侧切是采用精铣,并形成一定锥度。As shown in FIG. 7 , the production mold for the third hemming steel-plastic back plate also includes a mold blade 114, which is used for side-cutting the residual material 113 at the corner of the bending structure 302, wherein the mold blade has a dovetail slider ( Not shown in the figure), the dovetail slider is used to remove the remaining material; the side cutting is precision milling and a certain taper is formed.
由于钢塑板20的薄体结构202的材料为VCM板材或铝材或不锈钢等其他外观材料,薄体结构202在折弯结构302在折弯的过程中在转角处的周围形成余料,余料会影响背板的整体美观,故需要进行切除。Since the material of the thin structure 202 of the steel-plastic panel 20 is VCM plate or other appearance materials such as aluminum or stainless steel, the thin structure 202 forms excess material around the corners of the bending structure 302 during the bending process. The material will affect the overall appearance of the back panel, so it needs to be removed.
通过采用转角单独侧切(此工序只对产品上需要卷边的对角进行侧切剪料作业),使转角处的料宽符合在步骤S4进行冲压一体卷边成形刚好符合一个卷圆的料宽,避免此处因为两边挤压时产生堆料无法形成卷边,同时保证因为料少而产生裂纹。By using the corners alone to side-cut (this process only performs side-cutting and cutting operations on the diagonal corners of the product that need to be curled), so that the material width at the corners conforms to the stamping and integral curling in step S4. It is avoided that the curling edge cannot be formed due to the stacking of materials when the two sides are squeezed, and at the same time, cracks are guaranteed due to the lack of material.
钢塑板20在第三卷边钢塑背板的生产模具内完成步骤S3后,取出后放入第四卷边钢塑背板的生产模具内进行步骤S4。After completing step S3 in the production mold of the third hemming steel-plastic backboard, the steel-plastic board 20 is taken out and put into the production mold of the fourth hemming-steel-plastic backboard to perform step S4.
如图14所示,第四卷边钢塑背板的生产模具还包括卷边凹槽407和与下模块009通过弹簧(图未示)连接的脱料摆块408。其中卷边凹槽407位于待卷折结构301的下方,卷边凹槽407用于把对折弯结构302由下往上形成卷体结构309;在冲压形成卷边钢塑背板后,脱料摆块408把卷边钢塑背板从第四卷边钢塑背板的生产模具的下模块009上卸下来。As shown in FIG. 14 , the production mold for the fourth hemming steel-plastic backboard further includes a hemming groove 407 and a stripping pendulum block 408 connected to the lower module 009 through a spring (not shown). The crimping groove 407 is located below the structure 301 to be rolled up, and the crimping groove 407 is used to form the roll structure 309 from the bottom to the top of the crimped structure 302; The pendulum block 408 removes the crimped steel-plastic backboard from the lower module 009 of the production mold for the fourth crimped-steel-plastic backboard.
脱料摆块408与钢塑板材料底层和中间夹层的一样的仿形结构,且底部是圆形可活动的,增加材料的脱料效果。The stripping pendulum block 408 has the same profiling structure as the bottom layer and the middle interlayer of the steel-plastic board material, and the bottom is circular and movable to increase the stripping effect of the material.
本发明还提供一种卷边钢塑背板的生产模具的制造方法,包括如下步骤:The present invention also provides a manufacturing method of a production mold for a rolled edge steel-plastic backboard, comprising the following steps:
如图11所示,制造具有上模板006和下模板009的第一卷边钢塑背板的生产模具,同时在下模板009的制造过程中,在下模板009的表面形成仿形凹槽结构000,如图12所示,仿形凹槽结构000包括位于下模板009表面的凹槽402和位于凹槽402和下脱板008之间的凹槽连接结构403,凹槽402的深度与钢塑板20的厚度相同,钢塑板20的厚体结构201放置在凹槽402内;同时在凹槽连接结构403的端部形成剪切刀口401,通过剪切刀口401形成步骤S1的待卷折结构301;As shown in FIG. 11 , a production mold for the first curling steel-plastic backboard with an upper template 006 and a lower template 009 is manufactured, and during the manufacturing process of the lower template 009, a profiling groove structure 000 is formed on the surface of the lower template 009, As shown in FIG. 12, the profiling groove structure 000 includes a groove 402 on the surface of the lower template 009 and a groove connecting structure 403 between the groove 402 and the lower release plate 008. The depth of the groove 402 is the same as that of the steel-plastic plate. The thickness of 20 is the same, and the thick body structure 201 of the steel-plastic board 20 is placed in the groove 402; at the same time, a shearing edge 401 is formed at the end of the groove connecting structure 403, and the structure to be rolled in step S1 is formed by the shearing edge 401. 301;
如图11所示,制造具有上模板006、下模板009以及位于下模板009侧边的下脱板008的第二卷边钢塑背板的生产模具,同时在下模板009的制造过程中,在下模板009和下脱板008之间形成折弯缝隙004、下模板009侧边形成与折弯缝隙004连通的避让结构405以及形成位于仿形凹槽结构000的凹槽110边缘的实体结构406,折弯缝隙004与仿形凹槽结构000垂直设置;其中薄体结构202在折弯缝隙004内压持并形成折弯结构302,实体结构406辅助折弯形成折弯结构302,避让结构405用于避让剪切刀口401;As shown in FIG. 11 , a production mold for producing a second curling steel-plastic back plate with an upper template 006, a lower template 009 and a lower release plate 008 located on the side of the lower template 009 is manufactured. A bending gap 004 is formed between the template 009 and the lower stripper plate 008, a side edge of the lower template 009 is formed with an avoidance structure 405 communicating with the bending gap 004, and a solid structure 406 is formed at the edge of the groove 110 of the profiling groove structure 000, The bending slit 004 is vertically arranged with the profiling groove structure 000; the thin structure 202 is pressed and held in the bending slit 004 to form the bending structure 302, the solid structure 406 is assisted by bending to form the bending structure 302, and the avoidance structure 405 is used for To avoid the cutting edge 401;
如图11所示,制造具有上模板006、下模板009以及位于下模板009侧边的下脱板008的第三卷边钢塑背板的生产模具,如图7所示,同时在下模板009的制造过程中,在下模板009的表面形成仿形凹槽结构000;同时设置模具刀口114,模具刀口114用于对步骤S2形成的折弯结构302的转角处的余料113进行侧切处理,其中模具刀口具有燕尾滑块(图未示),通过燕尾滑块起到对余料进行脱料的作用;侧切是采用精铣,并形成一定锥度;As shown in FIG. 11 , a production mold for manufacturing the third hemmed steel-plastic back plate with an upper template 006, a lower template 009 and a lower release plate 008 located on the side of the lower template 009, as shown in FIG. In the manufacturing process of S2, a profiling groove structure 000 is formed on the surface of the lower template 009; at the same time, a die edge 114 is provided, and the die edge 114 is used for side-cutting the residual material 113 at the corner of the bending structure 302 formed in step S2, wherein The die edge has a dovetail slider (not shown in the figure), and the dovetail slider is used to remove the remaining material; the side cutting adopts fine milling and forms a certain taper;
如图11所示,制造具有上模板006、下模板009以及位于下模板009侧边的下脱板008的第四卷边钢塑背板的生产模具, 如图14所示,同时在下模板009的制造过程中,在下模板009的表面形成仿形凹槽结构000,仿形凹槽结构000包括位于下模板009表面的凹槽402;同时形成下模板009和下脱板008之间形成折弯缝隙004;同时形成位于折弯缝隙004端部的卷边凹槽407以及通过弹簧(图未示)与下模板009连接的脱料摆块408,其中卷边凹槽407位于待卷折结构301的下方,卷边凹槽407用于把对折弯结构302由下往上形成卷体结构309;在冲压形成卷边钢塑背板后,脱料摆块408把卷边钢塑背板从第四卷边钢塑背板的生产模具的下模块009上卸下来。As shown in FIG. 11 , a production mold for manufacturing the fourth hemming steel-plastic back plate with the upper template 006, the lower template 009 and the lower release plate 008 located on the side of the lower template 009, as shown in FIG. During the manufacturing process, a profiling groove structure 000 is formed on the surface of the lower template 009, and the profiling groove structure 000 includes a groove 402 located on the surface of the lower template 009; at the same time, a bend is formed between the lower template 009 and the lower release plate 008. Slot 004; at the same time, a curling groove 407 at the end of the bending gap 004 and a stripping block 408 connected to the lower template 009 by a spring (not shown) are formed, wherein the curling groove 407 is located in the structure 301 to be rolled and folded. Below, the crimping groove 407 is used to form the roll structure 309 from the bottom to the top of the double-bending structure 302; Remove the lower module 009 of the production mold of the four-rolled steel-plastic backboard.
通过上述方法形成用于显示器的卷边钢塑背板的四个模具,在形成卷边钢塑背板的整个冲压行程的过程中,由于新型钢塑板的特性,四个模具的下模板都必须按照材料的高低厚度进行仿形加工即形成仿形凹槽结构,第一卷边钢塑背板的生产模具的下模板、第二卷边钢塑背板的生产模具的下模板、第三卷边钢塑背板的生产模具的下模板和第四卷边钢塑背板的生产模具的下模板都需要按照这个高低差进行仿形加工;第三卷边钢塑背板的生产模具采用转角单独侧切(只对步骤S2的形成的折弯结构302的转角处的余料进行侧切剪料),使转角处的料宽符合钢塑板在步骤S4进行冲压一体卷边成形刚好符合一个卷圆的料宽,避免此处因为两边挤压时产生堆料无法形成卷边,同时保证因为料少而产生裂纹。Through the above method to form four molds for the curled steel-plastic backplane of the display, in the process of forming the entire stamping stroke of the curled steel-plastic backplane, due to the characteristics of the new steel-plastic board, the lower template of the four molds are all The profiling process must be carried out according to the height and thickness of the material to form a profiling groove structure. The lower template of the production mold of the rolled steel-plastic backboard and the lower template of the production mold of the fourth rolled steel-plastic backboard need to be profiled according to this height difference; the production mold of the third rolled steel-plastic backboard adopts The corner is individually side-cut (only the remaining material at the corner of the bending structure 302 formed in step S2 is side-cut and sheared), so that the material width at the corner conforms to the steel-plastic panel in step S4. The round material width avoids the inability to form curling due to the stacking of materials when the two sides are squeezed, and at the same time ensures that cracks occur due to less material.
本发明的实施方式Embodiments of the present invention
在此处键入本发明的实施方式描述段落。Type the paragraphs describing embodiments of the invention here.
工业实用性Industrial Applicability
在此处键入工业实用性描述段落。Type an industrial applicability description paragraph here.
序列表自由内容Sequence Listing Free Content
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. The technical personnel, within the scope of the technical solution of the present invention, can make some changes or modifications by using the technical content disclosed above to be equivalent examples of equivalent changes, but if they do not depart from the technical solution content of the present invention, according to the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.

Claims (10)

  1. 一种用于显示器的卷边钢塑板背板的制造方法,其特征在于,包括如下步骤:A method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the steps of:
    首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;然后对钢塑板的薄体结构预卷边处理进行预折弯处并形成待卷折结构;First, cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; then the thin-body structure of the steel-plastic panel is prepared The hemming process is pre-bent and the structure to be rolled is formed;
    钢塑板的薄体结构进行折弯处理并形成折弯结构;The thin structure of the steel-plastic panel is bent and formed into a bending structure;
    对折弯结构端部由下往上进行卷边或卷圆处理并行卷体结构。The edge of the bending structure is rolled or rounded from bottom to top in parallel with the roll structure.
  2. 根据权利要求1所述的用于显示器的卷边钢塑板背板的制造方法,其特征在于,待卷折结构的高度为0.25-0.35mm、宽度为0.45-0.55mm。The method for manufacturing a rolled-edge steel-plastic panel backplane for a display according to claim 1, wherein the structure to be rolled has a height of 0.25-0.35 mm and a width of 0.45-0.55 mm.
  3. 根据权利要求1所述的用于显示器的卷边钢塑板背板的制造方法,其特征在于,步骤“钢塑板的薄体结构进行度折弯处理并形成折弯结构”在形成折弯结构过程中形成与折弯结构连接的突出结构。The method for manufacturing a curled steel-plastic panel backplane for a display according to claim 1, wherein the step of "the thin-body structure of the steel-plastic panel is subjected to a degree of bending treatment and a bending structure is formed" is formed in the process of forming the bending A protruding structure connected to the bent structure is formed during the structural process.
  4. 根据权利要求3所述的用于显示器的卷边钢塑板背板的制造方法,其特征在于,还包括步骤:对突出结构进行单独侧切处理。The method for manufacturing a rolled-edge steel-plastic panel backplane for a display according to claim 3, further comprising the step of: performing a separate side-cutting process on the protruding structure.
  5. 一种用于显示器的卷边钢塑板背板的制造方法,其特征在于,包括如下步骤:A method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the steps of:
    S1:首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;钢塑板的薄体结构至少一端进行折弯处理并形成折弯结构,在形成折弯结构过程中形成与折弯结构连接的突出结构;S1: First, cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick-body structure and a thin-body structure located at the periphery of the thick-body structure; the thin-body structure of the steel-plastic panel is at least One end is bent to form a bending structure, and a protruding structure connected to the bending structure is formed in the process of forming the bending structure;
    S2:对折弯结构的转角处的突出结构进行单独侧切处理。S2: Perform a separate side cutting process on the protruding structure at the corner of the bending structure.
  6. 一种用于显示器的卷边钢塑板背板的制造方法,其特征在于,包括如下步骤:A method for manufacturing a rolled edge steel-plastic panel backplane for a display, comprising the steps of:
    S1:首先切割钢塑板并形成卷边钢塑背板的展开的形状,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;然后对钢塑板的薄体结构预卷边处理进行预折弯处并形成待卷折结构;S1: firstly cut the steel-plastic panel and form the unfolded shape of the crimped steel-plastic back panel, the steel-plastic panel back panel includes a thick body structure and a thin body structure located at the periphery of the thick body structure; then the thin body of the steel plastic panel is cut Structural pre-crimping is performed to pre-bend and form the to-be-folded structure;
    S2:对折弯结构端部由下往上进行卷边或卷圆处理并行卷体结构,卷体结构的端部为待卷折结构。S2: The edge of the bending structure is rolled or rolled from bottom to top in parallel with the roll structure, and the end of the roll structure is the structure to be rolled.
  7. 由权利要求1-5任一所述的用于显示器的卷边钢塑板背板的制造方法制造的卷边钢塑背板,其特征在于,其包括钢塑背板,所述钢塑板背板包括厚体结构以及位于厚体结构外围的薄体结构;所述背板还包括由所述薄体结构折弯和/或卷边形成的成型结构。The crimped steel-plastic backplane manufactured by the method for manufacturing a crimped steel-plastic backplane for a display according to any one of claims 1-5, characterized in that it comprises a steel-plastic backplane, and the steel-plastic board is The back plate includes a thick body structure and a thin body structure located at the periphery of the thick body structure; the back plate further includes a forming structure formed by bending and/or curling the thin body structure.
  8. 根据权利要求7所述的卷边钢塑背板,其特征在于:所述钢塑板包括位于外侧的观面层、位于观面层上的夹层和位于夹层上的金属层,所述观面层的长度和宽度均大于所述夹层和金属层的长度和宽度,所述夹层和金属层的长度和宽度相同,所述薄体结构为所述观面层延伸出来的且位于夹层和金属层的侧边。The hemming steel-plastic backboard according to claim 7, wherein the steel-plastic board comprises a surface layer located on the outer side, an interlayer located on the surface layer, and a metal layer located on the interlayer, and the surface layer is located on the surface. The length and width of the layer are greater than the length and width of the interlayer and the metal layer, the length and width of the interlayer and the metal layer are the same, and the thin body structure is extended from the surface layer and located in the interlayer and the metal layer side.
  9. 根据权利要求8所述的卷边钢塑背板,其特征在于:所述观面层的材料为VCM板材或铝材或不锈钢。The rolled edge steel-plastic backboard according to claim 8, wherein the material of the surface layer is VCM plate, aluminum material or stainless steel.
  10. 根据权利要求6所述的卷边钢塑背板,其特征在于:所述夹层的材料为ABS、或PC或ABS+PC或PP蜂窝板;所述金属层为铝材或不锈钢。The rolled edge steel-plastic backboard according to claim 6, wherein the material of the interlayer is ABS, or PC or ABS+PC or PP honeycomb panel; the metal layer is aluminum or stainless steel.
PCT/CN2020/131766 2020-11-26 2020-11-26 Edge-curled steel-plastic back plate for display and manufacturing method therefor WO2022109924A1 (en)

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