WO2022104963A1 - High pressure silencing exhaust apparatus - Google Patents

High pressure silencing exhaust apparatus Download PDF

Info

Publication number
WO2022104963A1
WO2022104963A1 PCT/CN2020/136002 CN2020136002W WO2022104963A1 WO 2022104963 A1 WO2022104963 A1 WO 2022104963A1 CN 2020136002 W CN2020136002 W CN 2020136002W WO 2022104963 A1 WO2022104963 A1 WO 2022104963A1
Authority
WO
WIPO (PCT)
Prior art keywords
muffler
cavity
throttle core
casing
diffuser
Prior art date
Application number
PCT/CN2020/136002
Other languages
French (fr)
Chinese (zh)
Inventor
李悦
李茂东
黄国家
杨波
周杨飞
李仕平
Original Assignee
广州特种承压设备检测研究院
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州特种承压设备检测研究院 filed Critical 广州特种承压设备检测研究院
Publication of WO2022104963A1 publication Critical patent/WO2022104963A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/12Arrangements or mounting of devices for preventing or minimising the effect of explosion ; Other safety measures
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/161Methods or devices for protecting against, or for damping, noise or other acoustic waves in general in systems with fluid flow

Definitions

  • the present application relates to the field of product exhaust equipment, for example, to a high-pressure muffler exhaust device.
  • the patent application No. 201420374530.8 discloses a straight pipe muffler, comprising an outer cylinder 1 , an inlet end plate 2 arranged at the inlet end of the outer cylinder 1 , and an air inlet end plate 2 arranged at the outlet end of the outer cylinder 1 .
  • the damping orifice plate 5 may be spherical and/or planar and is provided with a plurality of through holes.
  • the side wall of the air duct 6 is provided with a muffler hole, and between the air duct 6 and the inner orifice plate 7 , between the inner orifice plate 7 and the outer orifice plate 8 , and between the outer orifice plate 8 .
  • Damping materials such as glass fiber wool or wave crest sound-absorbing sponge are filled between the orifice plate 8 and the outer cylinder 1 .
  • the airflow enters from the intake end plate 2 , passes through the damping orifice plate 5 to reduce the airflow energy to reduce the airflow noise and then enters the air duct 6 , and then flows to the air duct 6 along the muffler holes on the side wall of the air duct 6 in sequence.
  • the inner orifice plate 7, the outer orifice plate 8 and the outer cylinder 1 are absorbed by the damping material to further reduce the noise, throttling and reducing the pressure through small holes, etc., and cooperate with the vibration isolation material to achieve noise reduction.
  • the present application provides a high-pressure muffler and exhaust device with compact structure and good stability.
  • a high-pressure sound-absorbing and exhausting device includes a second sound-absorbing cavity; the second sound-absorbing cavity includes a casing and a throttle core arranged in the casing and coaxial with it; the inner wall of the casing is provided with Internal thread, the outer wall of the throttle core is provided with an external thread matched with the internal thread of the casing, and a gas flow channel is formed between the internal thread of the casing and the external thread of the throttle core, and the air flow from The intake end of the casing enters and flows through the throttle core and then is discharged out of the casing.
  • the high-pressure muffler and exhaust device of the present application cooperates with the inner and outer threads of the throttling core to achieve zoned decompression and noise reduction.
  • the threaded structure can obtain a larger airflow contact area under the same volume, thereby ensuring the decompression drop
  • the structure of the device is compact, and the airflow flows along the helical surface, so the flow is smooth and the stability is good.
  • the area of the gas flow passage formed between the inner thread of the housing and the outer thread of the throttle core is equal.
  • the gas flow channels with the same area further improve the stability of the gas flow and reduce the impact on the device.
  • the first muffling cavity communicating with the second muffling cavity;
  • the first muffling cavity is provided with a diffusion part and a drainage hole;
  • the diffusion part is a semi-enclosed frame with an opening at one end body, the drainage hole is arranged on the diffuser to communicate with the first muffler cavity and the second muffler cavity, and the axis of the drainage hole is parallel to the axis of the throttle core;
  • the throttle core is fixedly connected with the diffuser;
  • the high-pressure airflow is injected into the diffuser with partial pressure, the impact of the airflow on the throttle core can be reduced, and the stability and service life of the device can be improved.
  • the diffuser is a rotating body with the throttle core axis as the rotation axis; along the flow direction of the gas, the cross-sectional area of the inlet end of the diffuser is larger than the cross-sectional area of the outlet end of the diffuser.
  • the airflow shrinks through the diffuser with a gradually smaller cross-sectional area, and then diffuses and injects through the drainage holes, resulting in a steady loss of energy, achieving stable deceleration and decompression, and improving stability.
  • the third muffler cavity is a semi-enclosed frame body with an opening at one end, the opening of which faces the second muffler cavity and is connected to the casing;
  • the inner wall of the second muffler cavity is provided with a discharge hole that communicates with the outside, and the axis of the discharge hole is parallel to the axis of the throttle core; after the airflow enters from the intake end of the first muffler cavity, it passes through the The diffuser and the orifice are then discharged from the discharge hole.
  • the diameter of the discharge hole is smaller than the diameter of the drainage hole.
  • the diameter of the small holes located in the front is larger than that of the small holes in the rear, which is conducive to achieving stable airflow and multi-stage depressurization.
  • the third muffler cavity is a rotating body with the axis of the throttle core as the axis of rotation; along the flow direction of the gas, the cross-sectional area of the inlet end of the third muffler cavity is greater than the cross-sectional area of the outlet end of the third muffler cavity. cross-sectional area.
  • the third muffler cavity with a gradually smaller cross-sectional area further shrinks the airflow, decompressing and reducing noise.
  • the cross-sectional area of the inlet end of the drainage hole and the outlet hole is smaller than the cross-sectional area of the outlet end thereof.
  • the first muffler cavity further includes a noise reduction cavity disposed between the inlet end of the first muffler cavity and the diffuser; the noise reduction cavity is an axis and the throttle core A rotating body with parallel axes, and its interior is filled with flexible material.
  • the flexible material absorbs the energy of the high pressure gas.
  • the throttle core also includes a guide ring sleeved on both ends of the throttle core, and the guide ring is provided with guide fins extending along its radial direction.
  • the deflector rectifies the gas, reduces the generation of gas eddies, further reduces gas noise and improves stability.
  • Fig. 1 is the structural representation of a kind of straight pipe muffler in the related art
  • FIG. 2 is a schematic diagram of the overall structure of the high-pressure muffler exhaust device in the application
  • Fig. 3 is the front sectional view of the high-pressure muffler exhaust device in the application
  • Fig. 4 is a perspective cross-sectional view of the high-pressure muffler exhaust device in the application
  • FIG. 5 is a schematic structural diagram of a first diffuser in the application
  • FIG. 6 is a front cross-sectional view of the diffuser in the application.
  • FIG. 7 is a front partial cross-sectional view of an embodiment of the application.
  • FIG. 8 is a schematic view of the structure of the guide ring in the present application.
  • the high-pressure muffler and exhaust device of the present application includes a first muffler cavity 10 , a second muffler cavity 20 and a third muffler cavity 30 .
  • the first muffler cavity 10 , the second muffler cavity 20 and the third muffler cavity 30 each have a depressurization and muffling function, and can be independently communicated with a high-pressure gas outlet (not shown) for muffling. , or a free connection and combination to provide a stable noise reduction effect.
  • the first muffler cavity 10 is communicated with a high-pressure hydrogen gas outlet (not shown), and the high-pressure gas enters the first muffler cavity 10 and then passes through the second muffler cavity 20 in sequence.
  • the third muffler cavity 30 smoothly decelerates and decompresses and then discharges, so as to reduce the occurrence of safety accidents.
  • the first muffler cavity 10 includes a connector 110 communicating with the high-pressure gas discharge port and a first diffuser 120 .
  • the connector 110 is a cylindrical body with a hollow interior and openings at both ends, and the end connected to the high-pressure gas discharge port is an intake end 111 .
  • the inner diameter of the connecting member 110 decreases sequentially.
  • the first diffuser 120 is hollow inside and is covered at the end of the connecting member 110 away from the intake end 111 , and is provided with a joint portion 121 and a diffusing portion 122 connected to the connecting member 110 .
  • the connecting portion 121 is located between the connecting member 110 and the diffusing portion 122 .
  • the coupling portion 121 is a hollow cylindrical body coaxial with the connecting member 110 , and the inner diameter of the coupling portion 121 at the connecting portion is equal to the inner diameter of the connecting member 110 .
  • the diffusing portion 121 is a semi-enclosed frame with an opening at one end, and the opening faces the connecting portion 121 .
  • the diffuser 121 is a semi-enclosed frame body with a spherical or truncated cross-sectional area with an opening at the large end, and is parallel to the axis of the connecting piece 110 and away from the connecting piece 110.
  • the cross-sectional area of the diffuser 121 perpendicular to the axis of the connector 110 gradually decreases, that is, along the gas flow direction, the cross-sectional area of the inlet end of the diffuser 121 is larger than the cross-sectional area of the outlet end of the diffuser 121 .
  • the drainage hole 123 communicates the inside and the outside of the first muffler cavity 10, and its axis is parallel to the axis of the connecting piece 110.
  • the parallel airflow is beneficial to the stability of the airflow and reduces the need for the high-pressure muffler exhaust device. impact and improve the stability of the device.
  • a plurality of drainage holes 123 are evenly distributed on the diffusion portion 121 and the axial distances between the drainage holes 123 are equal; further, please refer to FIG.
  • the axis of the drainage hole 123 is parallel to the axis of the engaging portion 121 and the aperture gradually increases, forming expansion hole.
  • the cross-sectional area of the inlet end of the drainage hole 123 is smaller than the cross-sectional area of the outlet end thereof.
  • the first muffler cavity 10 further includes a plurality of noise reduction cavities 130 disposed between the intake end 111 and the diffuser 122 , and the noise reduction cavity 130 passes through the first muffler cavity.
  • the bracket connected to the inner wall of the body 10 is installed in the connecting piece 110 or the first diffuser 120, the noise reduction cavity 130 is a cylinder whose axis is parallel to the axis of the connecting piece 110, and its interior is filled with resonance A flexible material that acts as sound absorption.
  • FIG. 7 in a direction parallel to the axis of the connector 110 and away from the connector 110 , a cross section of the noise reduction cavity 130 perpendicular to the axis of the connector 110 The area gradually decreases.
  • the cross-sectional area of the end of the noise reduction cavity 130 toward the second muffler cavity 20 is the smallest, so that the inner wall of the first muffler cavity 10 and the noise reduction cavity 130 and the noise reduction cavity 130 have the smallest cross-sectional area.
  • Guide passages 140 that are gradually enlarged are formed between the cavities 130 , that is, along the gas flow direction, the cross-sectional area of the inlet end of the guide passage 140 is smaller than the cross-sectional area of the outlet end of the guide passage 140 .
  • the connecting member 110 in order to better communicate with the second muffler cavity 20, the connecting member 110 is provided with a first connecting portion 112 connected to the high-pressure gas discharge port, and is connected to the The first connecting portion 112 is connected to the second connecting portion 113, the first connecting portion 112 and the second connecting portion 113 are both coaxial hollow cylinders, and the inner diameter of the first connecting portion 112 is larger than that of the first connecting portion 112.
  • the inner diameter of the second connecting portion 113; the diffusing portion 121 is a hollow circular truncated cone with an opening at its large end, and its large end faces the second connecting portion 113 and is coaxially connected to it; the drainage hole 123 has a diameter of 5 mm and is provided with On the truncated side wall of the diffuser 121 ; the noise reduction cavity 130 is a hollow truncated truncated cone filled with closed-cell foam; the bracket for installing the noise reduction cavity 130 is arranged on the inner wall of the second connection part 113 After entering the first muffler cavity 10 from the intake end 111, the high-pressure gas flows along the first connection part 112, contracts at the second connection part 113, and then follows the guide The diversion channel 140 diffuses, the noise reduction cavity 130 absorbs part of the vibration, and finally shrinks along the side wall of the diffuser 122 and injects into the diversion hole 123. In the process of repeated contraction and expansion, the energy is gradually lost and the deceleration is stably de
  • the second muffler cavity 20 includes a casing 210 and a throttle core 220 disposed in the casing 210 and coaxial with the throttle core 220 , and a gas flow is formed between the casing 210 and the throttle core 220
  • the throttling core 220 decompresses and decelerates the gas in zones.
  • the casing 210 is a hollow cylinder with internal threads on the inner wall.
  • the throttling core 220 is arranged in the casing 210 under the support of a bracket and is coaxial with it. , Cross-sectional shape, the distance between the helix and the axis are matched with the external thread.
  • the area of the gas flow passage between the housing 210 and the throttle core 220 is kept equal.
  • the inner and outer threads of the casing 210 and the throttle core 220 cooperate with each other to increase the contact area with the air flow under the same volume, compact the device, make the air flow smoothly, and improve the stability of deceleration and pressure reduction.
  • the throttling core 220 can also be set as a conical screw, and in the cross section perpendicular to the axis of the throttling core 220 , the area of the airflow passage changes according to a certain rule, so as to obtain different deceleration and pressure reduction effects.
  • the side of the casing 210 abutting on the air inlet end is sleeved outside the first diffuser 120 .
  • the axial center of the throttle core 220 is located at the center of the end face of the diffuser 122 toward the second muffler cavity 20.
  • the diffuser 122 is a rotating body, and is coaxially connected to the throttle core 220 , and the airflow flowing out through the drainage hole 123 flows into the casing 210 and is connected between the casing 210 and the casing 210 . flow between the throttling cores 220 .
  • the connecting member 110 and the outer side of the casing 210 are both fixed with mutually connected flanges, and the connecting member 110 and the flange of the casing 210 are fixed by screws.
  • the third muffler cavity 30 is a semi-enclosed frame with an opening at one end, and along the axial direction of the throttle core 220 , the cross-sectional area of the third muffler cavity 30 changes gradually, and along the gas flow direction , the cross-sectional area of the air inlet end of the third muffler cavity 30 is larger than the cross-sectional area of the air outlet end, and the inner wall of the third muffler cavity 30 is provided with a plurality of discharge ports that communicate with the outside world and whose axes are parallel to the airflow direction.
  • hole 310 in this embodiment, the axis of the discharge hole 310 is parallel to the axis of the throttle core 220 .
  • the diameter of the discharge holes 310 is smaller than the diameter of the drainage holes 123 , and projected along the axis of the discharge holes 310 , the ratio of the center distance of the adjacent discharge holes 310 to their diameters is 2 to 5 or less. If the ratio of the center distance to the pore size is less than 2, after the airflow passes through the discharge hole 310, the air columns are easily combined together, which affects the stability; if the ratio of the center distance to the pore size is greater than 5, the depressurization ability is low, which affects noise reduction. ability. Through the discharge hole 310, the air flow is decompressed and reduced in noise by the principle of small hole injection, and the air is discharged out of the high-pressure exhaust device.
  • the cross-sectional area of the inlet end of the exhaust hole 310 is smaller than the cross-sectional area of the outlet end thereof.
  • flanges connected to each other are fixed on the outer sides of the casing 210 and the third muffler cavity 30 , and the shell 210 and the flanges of the third muffler cavity 30 are fixed by screws.
  • the third muffler cavity 30 is an arc-shaped frame body, and the arc center is located on the side close to the second muffler cavity 20.
  • the arc-shaped structure can not only increase the volume of the third muffler cavity 30
  • the center of the third muffler cavity 30 is located close to the On the axis of the throttle core 220 on one side of the second muffler cavity 20 , a spherical frame body is formed that is coaxial with the throttle core 220 and protrudes from the side away from the second muffler cavity 20 .
  • the diameter of the discharge hole 310 is 2 mm, and an excessively small diameter not only increases the difficulty of processing, but also tends to cause blockage during use.
  • decompression and noise reduction through the first muffler cavity 10 and the second muffler cavity 20 can reduce the frequency of the high-pressure airflow entering the third muffler cavity 30 and improve the stability of the overall structure.
  • the high-pressure muffler and exhaust device in order to rectify the gas, reduce the generation of gas vortex, further reduce the gas noise and improve the stability, also includes a guide ring fixed at both ends of the throttle core 220 40 , the guide ring 40 includes a ring body 41 and a guide vane 42 .
  • the ring body 41 is coaxial with the throttle core 220
  • the guide vanes 42 extend radially along the ring body 41 and rectify the gas flowing into and out of the throttle core 220 .
  • the outer diameter of the ring body 41 is equal to the inner diameter of the casing 210 .
  • the diversion ring 40 further includes a mounting member 43 coaxial with the ring body 41 , the mounting member 43 is annular, and the mounting member 43
  • the inner diameter is equal to the outer diameter of the two ends of the throttle core 220
  • the guide ring 40 is sleeved on both ends of the throttle core 220 through the mounting member 43
  • the guide vane 42 is radially connected to the between the inner wall of the ring body 41 and the outer wall of the mounting member 43 .
  • the number of the guide vanes 42 is four, and in the plane projected along the axis direction of the ring body 41 , the guide vanes 42 are perpendicular to each other.
  • the density of the fluid
  • the high-pressure sound-absorbing and exhausting device of the present application has a plurality of sound-absorbing cavities, which can realize the step-by-step decompression and speed reduction of the high-pressure airflow.
  • the air flow contact area is increased by the threaded structure, the compact device structure, and the "retraction-expansion-retraction-expansion" is used to repeatedly change the direction of the airflow. Sex is high. Further cooperate with flexible materials to absorb gas energy and deflector for rectification, which can well reduce gas noise and improve stability. In addition, there is a structure to reduce the impact of air flow, which can prolong the service life of the device.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Fluid Mechanics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Exhaust Silencers (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A high pressure silencing exhaust apparatus comprising a second silencing cavity; the second silencing cavity comprises a housing and a throttle core within the housing and coaxial with same; an inner wall of the housing is provided with an inner threading, an outer wall of the throttle core is provided with an outer threading that matches with the inner threading of the housing, a gas flow channel is formed between the inner threading of the housing and the outer threading of the throttle core, and a gas flow enters from a gas inlet end of the housing and, after passing the throttle core, is discharged outside of the housing. The high pressure silencing exhaust apparatus of the present application implements partitioned pressure reduction and noise reduction by means matching between the inner and outer threadings of the housing and the throttle core, a threading structure can achieve a greater gas flow contact area at a same size, thereby having a compact apparatus structure while ensuring pressure reduction and noise reduction, and also the gas flow flows along a helical surface, and consequently flow is smooth and steady, and good stability is achieved.

Description

高压消声排气装置High pressure muffler exhaust device
本申请要求申请日为2020年11月23日、申请号为202011320380.9的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with an application date of November 23, 2020 and an application number of 202011320380.9, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及产品排气设备领域,例如涉及一种高压消声排气装置。The present application relates to the field of product exhaust equipment, for example, to a high-pressure muffler exhaust device.
背景技术Background technique
在发电、化工、冶金、纺织领域中,由于大量使用了锅炉、风机等设备,这些设备会产生高压气体并伴随着较大的噪声,造成噪声污染。噪声污染会给操作人员及周围环境带来较大的干扰和危害。降低噪声污染常用的技术手段是在空气动力设备,例如鼓风机、空压机、锅炉排气口、发电机、水泵等噪音较大设备的气流通道上或进、排气系统中安装消声器,且消声器需保证阻止声音传播而允许气流的正常通过。In the fields of power generation, chemical industry, metallurgy, and textile, due to the extensive use of boilers, fans and other equipment, these equipment will generate high-pressure gas and accompanied by large noise, causing noise pollution. Noise pollution will bring greater interference and harm to operators and the surrounding environment. The commonly used technical means to reduce noise pollution is to install mufflers on the airflow passages or in the intake and exhaust systems of aerodynamic equipment, such as blowers, air compressors, boiler exhaust ports, generators, water pumps, etc. It is necessary to ensure that the sound transmission is prevented and the normal passage of air is allowed.
请参阅图1,专利申请号为201420374530.8专利公开了一种直管消音器,包括外筒1、设置在所述外筒1进气端的进气端板2、设置在所述外筒1出气端的出气孔板3、将所述外筒1内部分为上下两内腔的且带有通孔的挡板4、设置在所述进气端板2与所述挡板4之间的阻尼孔板5、设置在所述挡板4与所述出气孔板3之间的导气管6、依次设置在所述导气管6与所述外筒1之间的内孔板7以及外孔板8。所述阻尼孔板5可为球面和/或平面且上设有多个通孔。所述导气管6侧壁上设有消声孔,且在所述导气管6与所述内孔板7之间、所述内孔板7和所述外孔板8之间、所述外孔板8和所述外筒1之间填充有玻璃纤维棉或波峰吸音海绵等阻尼材料。气流从所述进气端板2进入,经所述阻尼孔板5降低气流能量以减弱气流噪声后进入所述导气管6,然后沿所述导气管6侧壁上的消声孔依次流到内孔板7、外孔板8和外筒1,并被阻尼材料吸收能量,进一步减低噪声,通过小孔等节流降压,并配合隔振材料实现消音。Please refer to FIG. 1 , the patent application No. 201420374530.8 discloses a straight pipe muffler, comprising an outer cylinder 1 , an inlet end plate 2 arranged at the inlet end of the outer cylinder 1 , and an air inlet end plate 2 arranged at the outlet end of the outer cylinder 1 . The air outlet orifice plate 3, the baffle plate 4 with through holes which divide the inside of the outer cylinder 1 into two upper and lower cavities, and the damping orifice plate arranged between the air inlet end plate 2 and the baffle plate 4 5. The air duct 6 arranged between the baffle plate 4 and the air outlet orifice plate 3 , the inner orifice plate 7 and the outer orifice plate 8 sequentially arranged between the air duct 6 and the outer cylinder 1 . The damping orifice plate 5 may be spherical and/or planar and is provided with a plurality of through holes. The side wall of the air duct 6 is provided with a muffler hole, and between the air duct 6 and the inner orifice plate 7 , between the inner orifice plate 7 and the outer orifice plate 8 , and between the outer orifice plate 8 . Damping materials such as glass fiber wool or wave crest sound-absorbing sponge are filled between the orifice plate 8 and the outer cylinder 1 . The airflow enters from the intake end plate 2 , passes through the damping orifice plate 5 to reduce the airflow energy to reduce the airflow noise and then enters the air duct 6 , and then flows to the air duct 6 along the muffler holes on the side wall of the air duct 6 in sequence. The inner orifice plate 7, the outer orifice plate 8 and the outer cylinder 1 are absorbed by the damping material to further reduce the noise, throttling and reducing the pressure through small holes, etc., and cooperate with the vibration isolation material to achieve noise reduction.
但是,对于用于储运氢气的气瓶等高压设备而言,由于储存氢能时需要对氢气施加较大的压力,在释放高压的氢气过程中如果降压减速不稳定的话,容易发生爆炸等安全事故,因此需要其排气装置能平稳地控制排气的速度。此外就高压排气噪音而言,由于需要吸收高的动态载荷,因此应尽量设置更多的节 流和隔振结构,从而导致消声器的结构复杂、体积较大,其使用环境受到限制。However, for high-pressure equipment such as gas cylinders used for storing and transporting hydrogen, due to the need to apply a large pressure to hydrogen when storing hydrogen energy, if the pressure reduction and deceleration are unstable during the process of releasing high-pressure hydrogen, explosions are likely to occur. Safety accident, so it needs its exhaust device to smoothly control the speed of exhaust. In addition, in terms of high-pressure exhaust noise, due to the need to absorb high dynamic loads, more throttling and vibration isolation structures should be set up as much as possible, resulting in a complex structure and large volume of the muffler, and its use environment is limited.
发明内容SUMMARY OF THE INVENTION
本申请提供一种结构紧凑、稳定性好的高压消声排气装置。The present application provides a high-pressure muffler and exhaust device with compact structure and good stability.
本申请采取的技术方案如下:The technical solutions adopted in this application are as follows:
一种高压消声排气装置,包括第二消声腔体;所述第二消声腔体包括壳体以及设置在所述壳体内并与之同轴的节流芯;所述壳体内壁设有内螺纹,所述节流芯外壁设有与所述壳体内螺纹相配合的外螺纹,并在所述壳体的内螺纹与所述节流芯的外螺纹之间形成气体流动通道,气流从所述壳体的进气端进入并流经所述节流芯后排出所述壳体外。A high-pressure sound-absorbing and exhausting device includes a second sound-absorbing cavity; the second sound-absorbing cavity includes a casing and a throttle core arranged in the casing and coaxial with it; the inner wall of the casing is provided with Internal thread, the outer wall of the throttle core is provided with an external thread matched with the internal thread of the casing, and a gas flow channel is formed between the internal thread of the casing and the external thread of the throttle core, and the air flow from The intake end of the casing enters and flows through the throttle core and then is discharged out of the casing.
本申请的高压消声排气装置通过壳体与节流芯的内外螺纹相互配合,实现分区减压降噪,螺纹结构可在相同的体积下获得更大的气流接触面积,从而保证减压降噪的同时,紧凑装置结构,而且气流沿着螺旋面流动,因此流动平稳,稳定性好。The high-pressure muffler and exhaust device of the present application cooperates with the inner and outer threads of the throttling core to achieve zoned decompression and noise reduction. The threaded structure can obtain a larger airflow contact area under the same volume, thereby ensuring the decompression drop At the same time, the structure of the device is compact, and the airflow flows along the helical surface, so the flow is smooth and the stability is good.
可选地,在与所述节流芯轴线方向垂直的横截面内,所述壳体的内螺纹与所述节流芯的外螺纹之间所形成气体流动通道面积相等。相同面积的气体流动通道进一步提高气流的稳定性,减少对装置的冲击。Optionally, in a cross section perpendicular to the axial direction of the throttle core, the area of the gas flow passage formed between the inner thread of the housing and the outer thread of the throttle core is equal. The gas flow channels with the same area further improve the stability of the gas flow and reduce the impact on the device.
可选地,还包括与所述第二消声腔体连通的第一消声腔体;所述第一消声腔体设有扩散部和引流孔;所述扩散部为一端设有开口的半包围框体,所述引流孔设置在所述扩散部上以连通第一消声腔体与所述第二消声腔体,且所述引流孔的轴线与所述节流芯的轴线平行;所述壳体套设在所述扩散部外,且所述扩散部的开口背向所述节流芯;所述节流芯与所述扩散部固定连接;气流从所述第一消声腔体的进气端进入后,经过所述扩散部后进入所述壳体内,流经所述节流芯后排出。高压气流经扩散部喷注分压后,能减少气流对节流芯冲击,提高装置的稳定性稳固和使用寿命。Optionally, it also includes a first muffling cavity communicating with the second muffling cavity; the first muffling cavity is provided with a diffusion part and a drainage hole; the diffusion part is a semi-enclosed frame with an opening at one end body, the drainage hole is arranged on the diffuser to communicate with the first muffler cavity and the second muffler cavity, and the axis of the drainage hole is parallel to the axis of the throttle core; the housing sleeved on the outside of the diffuser, and the opening of the diffuser faces away from the throttle core; the throttle core is fixedly connected with the diffuser; the air flows from the intake end of the first muffler cavity After entering, it enters the casing after passing through the diffuser, flows through the throttling core and then discharges. After the high-pressure airflow is injected into the diffuser with partial pressure, the impact of the airflow on the throttle core can be reduced, and the stability and service life of the device can be improved.
可选地,所述扩散部为以所述节流芯轴线为旋转轴的旋转体;沿气体的流动方向,所述扩散部进气端的横截面积大于其出气端的横截面积。气流经横截面面积逐渐变小的扩散部收缩,然后再通过引流孔扩散喷注,能量平稳损耗,实现平稳的减速减压,提高稳定性。Optionally, the diffuser is a rotating body with the throttle core axis as the rotation axis; along the flow direction of the gas, the cross-sectional area of the inlet end of the diffuser is larger than the cross-sectional area of the outlet end of the diffuser. The airflow shrinks through the diffuser with a gradually smaller cross-sectional area, and then diffuses and injects through the drainage holes, resulting in a steady loss of energy, achieving stable deceleration and decompression, and improving stability.
可选地,还包括第三消声腔体,所述第三消声腔体为一端设有开口的半包围框体,其开口朝向所述第二消声腔体并与所述壳体相接;所述第二消声腔体 内壁设有与外侧连通的排出孔,所述排出孔轴线与所述节流芯轴线平行;气流从所述第一消声腔体的进气端进入后,依次经过所述扩散部、所述节流芯后从所述排出孔排出。经过第一消声腔体和所述第二消声腔体减压降噪,能降低进入所述第三消声腔体的高压气流频率,提高整体结构的稳定性。Optionally, it also includes a third muffler cavity, the third muffler cavity is a semi-enclosed frame body with an opening at one end, the opening of which faces the second muffler cavity and is connected to the casing; The inner wall of the second muffler cavity is provided with a discharge hole that communicates with the outside, and the axis of the discharge hole is parallel to the axis of the throttle core; after the airflow enters from the intake end of the first muffler cavity, it passes through the The diffuser and the orifice are then discharged from the discharge hole. Through the decompression and noise reduction of the first muffler cavity and the second muffler cavity, the frequency of the high-pressure airflow entering the third muffler cavity can be reduced, and the stability of the overall structure can be improved.
可选地,所述排出孔的孔径小于所述的引流孔孔径。在气流流动方向上,位于前方小孔孔径大于后方小孔孔径有利于实现气流的平稳和多级降压。Optionally, the diameter of the discharge hole is smaller than the diameter of the drainage hole. In the direction of airflow flow, the diameter of the small holes located in the front is larger than that of the small holes in the rear, which is conducive to achieving stable airflow and multi-stage depressurization.
可选地,所述第三消声腔体为以所述节流芯轴线为旋转轴的旋转体;沿气体的流动方向,所述第三消声腔体进气端的横截面积大于其出气端的横截面积。横截面面积逐渐变小的第三消声腔体进一步收缩气流,减压降噪。Optionally, the third muffler cavity is a rotating body with the axis of the throttle core as the axis of rotation; along the flow direction of the gas, the cross-sectional area of the inlet end of the third muffler cavity is greater than the cross-sectional area of the outlet end of the third muffler cavity. cross-sectional area. The third muffler cavity with a gradually smaller cross-sectional area further shrinks the airflow, decompressing and reducing noise.
可选地,沿气体的流动方向,所述引流孔和所述排出孔的进气端横截面积小于其出气端的横截面积。气流通过引流孔以及排出孔时实现扩张减压。Optionally, along the flow direction of the gas, the cross-sectional area of the inlet end of the drainage hole and the outlet hole is smaller than the cross-sectional area of the outlet end thereof. When the airflow passes through the drainage holes and the discharge holes, the expansion and decompression are realized.
可选地,所述第一消声腔体还包括设置在所述第一消声腔体进气端与所述扩散部之间的降噪腔;所述降噪腔为轴线与所述节流芯轴线平行的旋转体,且其内部填充有柔性材料。柔性材料吸收高压气体的能量。Optionally, the first muffler cavity further includes a noise reduction cavity disposed between the inlet end of the first muffler cavity and the diffuser; the noise reduction cavity is an axis and the throttle core A rotating body with parallel axes, and its interior is filled with flexible material. The flexible material absorbs the energy of the high pressure gas.
可选地,还包括套设所述节流芯两端的导流环,所述导流环设有沿其径向延伸的导流片。导流片对气体进行整流,减少气体涡流的产生,进一步减少气体噪声和提高稳定性。Optionally, it also includes a guide ring sleeved on both ends of the throttle core, and the guide ring is provided with guide fins extending along its radial direction. The deflector rectifies the gas, reduces the generation of gas eddies, further reduces gas noise and improves stability.
附图说明Description of drawings
图1为相关技术中一种直管消音器的结构示意图;Fig. 1 is the structural representation of a kind of straight pipe muffler in the related art;
图2为本申请中高压消声排气装置的整体结构示意图;2 is a schematic diagram of the overall structure of the high-pressure muffler exhaust device in the application;
图3为本申请中高压消声排气装置的正剖视图;Fig. 3 is the front sectional view of the high-pressure muffler exhaust device in the application;
图4为本申请中高压消声排气装置的立体剖视图;Fig. 4 is a perspective cross-sectional view of the high-pressure muffler exhaust device in the application;
图5为本申请中第一扩散器的结构示意图;5 is a schematic structural diagram of a first diffuser in the application;
图6为本申请中扩散部的正剖视图;FIG. 6 is a front cross-sectional view of the diffuser in the application;
图7为本申请中一个实施例的正局部剖视图;7 is a front partial cross-sectional view of an embodiment of the application;
图8为本申请中导流环的结构示意图。FIG. 8 is a schematic view of the structure of the guide ring in the present application.
具体实施方式Detailed ways
请结合参阅图2到图4,本申请的高压消声排气装置包括第一消声腔体10、第二消声腔体20以及第三消声腔体30。所述第一消声腔体10、所述第二消声 腔体20以及所述第三消声腔体30各自具有降压消声功能,可独立与高压气体排出口(图未示)连通进行消声,又或是自由连通连接组合以提供稳定的消声效果。在本实施例中,所述第一消声腔体10与高压氢气排出口(图未示)连通,高压气体从所述第一消声腔体10进入后,依次经过所述第二消声腔体20和所述第三消声腔体30平稳减速减压后排出,以减少安全事故的发生。Please refer to FIG. 2 to FIG. 4 , the high-pressure muffler and exhaust device of the present application includes a first muffler cavity 10 , a second muffler cavity 20 and a third muffler cavity 30 . The first muffler cavity 10 , the second muffler cavity 20 and the third muffler cavity 30 each have a depressurization and muffling function, and can be independently communicated with a high-pressure gas outlet (not shown) for muffling. , or a free connection and combination to provide a stable noise reduction effect. In this embodiment, the first muffler cavity 10 is communicated with a high-pressure hydrogen gas outlet (not shown), and the high-pressure gas enters the first muffler cavity 10 and then passes through the second muffler cavity 20 in sequence. And the third muffler cavity 30 smoothly decelerates and decompresses and then discharges, so as to reduce the occurrence of safety accidents.
其中,所述第一消声腔体10包括与高压气体排出口连通的连接件110以及第一扩散器120。所述连接件110为内部中空且两端设有开口的筒体,与所述高压气体排出口连接的一端为进气端111。可选地,在与其轴线平行且远离所述进气端111的方向上,所述连接件110的内径依次变小。请参阅图5,所述第一扩散器120内部中空且盖设在所述连接件110远离所述进气端111的一端,设有与所述连接件110衔接的结合部121、扩散部122以及设置在所述扩散部122侧壁上的引流孔123。所述结合部121位于所述连接件110与所述扩散部122之间。可选地,所述结合部121为与所述连接件110同轴的中空筒体,在其连接处所述结合部121的内径等于所述连接件110的内径。所述扩散部121为一端设有开口的半包围框体,其开口朝向所述结合部121。进一步,所述扩散部121为大端设有开口的球面或棱台形等横截面面积渐变的半包围框体,在与所述连接件110的轴线平行且远离所述连接件110的方向上,所述扩散部121中与所述连接件110的轴线垂直的横截面面积逐渐变小,即沿气体流动方向,所述扩散部121进气端的横截面积大于其出气端的横截面积。所述引流孔123连通所述第一消声腔体10内部与外部,且其轴线与所述连接件110的轴线平行,平行的气流有利于气流的稳定性,减少对该高压消声排气装置的冲击,提高装置稳定性。可选地,沿与所述接合部121轴线方向投影,多个引流孔123均布在所述扩散部121上且各引流孔123之间的轴心距离相等;进一步,请参阅图6,所述接合部121轴线所在平面内,沿与所述接合部121轴线平行且远离所述连接件110的方向上,所述引流孔123轴线与所述接合部121轴线平行且孔径逐渐增大,形成扩张孔。沿气体流动方向,所述引流孔123进气端的横截面积小于其出气端的横截面积。进一步,所述第一消声腔体10还包括多个设置在所述进气端111与所述扩散部122之间的降噪腔130,所述降噪腔130通过与所述第一消声腔体10内壁连接的支架安装在所述连接件110或所述第一扩散器120内,所述降噪腔130为轴线与所述连接件110的轴线平行的柱体,其内部填充有靠共振作用吸声的柔性材料。可选地,请参阅图7,在与所述连接件110的轴线平行且远离 所述连接件110的方向上,所述降噪腔130上与所述连接件110的轴线相垂直的横截面面积逐渐变小。沿气体流动方向,所述降噪腔130朝向所述第二消声腔体20一端的横截面积最小,从而在所述第一消声腔体10内壁与所述降噪腔130以及所述降噪腔130之间形成逐渐扩大的导引通道140,即沿气体流动方向,所述导引通道140进气端的横截面积小于其出气端的横截面积。在本实施例中,为更好地与所述第二消声腔体20连通,所述连接件110设有与所述高压气体排出口的连接的第一连接部112以及通过锥面与所述第一连接部112衔接的第二连接部113,所述第一连接部112与所述第二连接部113均为同轴的中空圆柱体且所述第一连接部112的内径大于所述第二连接部113的内径;所述扩散部121为大端设有开口的中空圆台,其大端朝向所述第二连接部113并与之同轴衔接;所述引流孔123孔径为5mm并设置在所述扩散部121的圆台侧壁上;所述降噪腔130为中空圆台,内部填充有闭孔型泡沫塑料;安装所述降噪腔130的支架设置在所述第二连接部113内壁上,高压气体从所述进气端111进入所述第一消声腔体10后,随沿所述第一连接部112流动,并在所述第二连接部113处收缩,然后随所述导引通道140扩散,所述降噪腔130吸收部分振动,最后沿所述扩散部122侧壁收缩并在所述引流孔123喷注,高压气体经过“收--扩--收--扩”的过程,在反复收扩的过程中能量逐步被损耗而稳定地减速降压,从而提高减速降压的稳定性。Wherein, the first muffler cavity 10 includes a connector 110 communicating with the high-pressure gas discharge port and a first diffuser 120 . The connector 110 is a cylindrical body with a hollow interior and openings at both ends, and the end connected to the high-pressure gas discharge port is an intake end 111 . Optionally, in a direction parallel to its axis and away from the intake end 111 , the inner diameter of the connecting member 110 decreases sequentially. Please refer to FIG. 5 , the first diffuser 120 is hollow inside and is covered at the end of the connecting member 110 away from the intake end 111 , and is provided with a joint portion 121 and a diffusing portion 122 connected to the connecting member 110 . and a drainage hole 123 disposed on the side wall of the diffuser 122 . The connecting portion 121 is located between the connecting member 110 and the diffusing portion 122 . Optionally, the coupling portion 121 is a hollow cylindrical body coaxial with the connecting member 110 , and the inner diameter of the coupling portion 121 at the connecting portion is equal to the inner diameter of the connecting member 110 . The diffusing portion 121 is a semi-enclosed frame with an opening at one end, and the opening faces the connecting portion 121 . Further, the diffuser 121 is a semi-enclosed frame body with a spherical or truncated cross-sectional area with an opening at the large end, and is parallel to the axis of the connecting piece 110 and away from the connecting piece 110. The cross-sectional area of the diffuser 121 perpendicular to the axis of the connector 110 gradually decreases, that is, along the gas flow direction, the cross-sectional area of the inlet end of the diffuser 121 is larger than the cross-sectional area of the outlet end of the diffuser 121 . The drainage hole 123 communicates the inside and the outside of the first muffler cavity 10, and its axis is parallel to the axis of the connecting piece 110. The parallel airflow is beneficial to the stability of the airflow and reduces the need for the high-pressure muffler exhaust device. impact and improve the stability of the device. Optionally, along the projection with the axial direction of the joint portion 121, a plurality of drainage holes 123 are evenly distributed on the diffusion portion 121 and the axial distances between the drainage holes 123 are equal; further, please refer to FIG. In the plane where the axis of the engaging portion 121 is located, along the direction parallel to the axis of the engaging portion 121 and away from the connecting member 110 , the axis of the drainage hole 123 is parallel to the axis of the engaging portion 121 and the aperture gradually increases, forming expansion hole. Along the gas flow direction, the cross-sectional area of the inlet end of the drainage hole 123 is smaller than the cross-sectional area of the outlet end thereof. Further, the first muffler cavity 10 further includes a plurality of noise reduction cavities 130 disposed between the intake end 111 and the diffuser 122 , and the noise reduction cavity 130 passes through the first muffler cavity. The bracket connected to the inner wall of the body 10 is installed in the connecting piece 110 or the first diffuser 120, the noise reduction cavity 130 is a cylinder whose axis is parallel to the axis of the connecting piece 110, and its interior is filled with resonance A flexible material that acts as sound absorption. Optionally, please refer to FIG. 7 , in a direction parallel to the axis of the connector 110 and away from the connector 110 , a cross section of the noise reduction cavity 130 perpendicular to the axis of the connector 110 The area gradually decreases. Along the gas flow direction, the cross-sectional area of the end of the noise reduction cavity 130 toward the second muffler cavity 20 is the smallest, so that the inner wall of the first muffler cavity 10 and the noise reduction cavity 130 and the noise reduction cavity 130 have the smallest cross-sectional area. Guide passages 140 that are gradually enlarged are formed between the cavities 130 , that is, along the gas flow direction, the cross-sectional area of the inlet end of the guide passage 140 is smaller than the cross-sectional area of the outlet end of the guide passage 140 . In this embodiment, in order to better communicate with the second muffler cavity 20, the connecting member 110 is provided with a first connecting portion 112 connected to the high-pressure gas discharge port, and is connected to the The first connecting portion 112 is connected to the second connecting portion 113, the first connecting portion 112 and the second connecting portion 113 are both coaxial hollow cylinders, and the inner diameter of the first connecting portion 112 is larger than that of the first connecting portion 112. The inner diameter of the second connecting portion 113; the diffusing portion 121 is a hollow circular truncated cone with an opening at its large end, and its large end faces the second connecting portion 113 and is coaxially connected to it; the drainage hole 123 has a diameter of 5 mm and is provided with On the truncated side wall of the diffuser 121 ; the noise reduction cavity 130 is a hollow truncated truncated cone filled with closed-cell foam; the bracket for installing the noise reduction cavity 130 is arranged on the inner wall of the second connection part 113 After entering the first muffler cavity 10 from the intake end 111, the high-pressure gas flows along the first connection part 112, contracts at the second connection part 113, and then follows the guide The diversion channel 140 diffuses, the noise reduction cavity 130 absorbs part of the vibration, and finally shrinks along the side wall of the diffuser 122 and injects into the diversion hole 123. In the process of repeated contraction and expansion, the energy is gradually lost and the deceleration is stably decelerated, thereby improving the stability of deceleration and decompression.
所述第二消声腔体20包括壳体210以及设置在所述壳体210内并与之同轴的节流芯220,在所述壳体210与所述节流芯220之间形成气体流动通道,所述节流芯220对气体进行分区减压减速。所述壳体210为中空筒体且内壁上设有内螺纹。所述节流芯220在支架支撑下设置在所述壳体210内并与之同轴,所述节流芯220为圆柱体且其外表面上设有与所述壳体210内螺纹的螺距、截面形状、螺旋线与轴线距离等相配合的外螺纹。可选地,与所述节流芯220轴线相垂直的横截面内,所述壳体210与所述节流芯220之间的气体流动通道面积保持相等。所述壳体210与所述节流芯220的内外螺纹相互配合既能在相同的体积下增大与气流接触面积,紧凑装置,又能使得气流流动平稳,提高减速降压的稳定性。此外,还可以将所述节流芯220设置为圆锥形螺杆,与所述节流芯220轴线相垂直的横截面内,气流通道的面积按一定规律变化,以获得不同的减速降压效果。与所述第一消声腔体10连通时,所述壳体210靠接其进气端的一侧套设在所述第一扩散器120外。沿与所述节流芯220轴线方向投影,所 述节流芯220的轴心位于所述扩散部122朝向所述第二消声腔体20的端面中心处。可选地,所述扩散部122为旋转体,且与所述节流芯220同轴连接,经所述引流孔123流出的气流流入所述壳体210内并在所述壳体210与所述节流芯220之间流动。进入所述第二消声腔体20的气流通过第一消声腔体10的第一扩散器120喷注分压后,能减少气流对所述节流芯220冲击,在一定程度上保证所述节流芯220的稳固和使用寿命,避免因短时气流过大破坏。可选地,所述连接件110与所述壳体210外侧均固定有相互连接的法兰并通过螺钉将所述连接件110与所述壳体210的法兰固定。The second muffler cavity 20 includes a casing 210 and a throttle core 220 disposed in the casing 210 and coaxial with the throttle core 220 , and a gas flow is formed between the casing 210 and the throttle core 220 The throttling core 220 decompresses and decelerates the gas in zones. The casing 210 is a hollow cylinder with internal threads on the inner wall. The throttling core 220 is arranged in the casing 210 under the support of a bracket and is coaxial with it. , Cross-sectional shape, the distance between the helix and the axis are matched with the external thread. Optionally, in a cross section perpendicular to the axis of the throttle core 220, the area of the gas flow passage between the housing 210 and the throttle core 220 is kept equal. The inner and outer threads of the casing 210 and the throttle core 220 cooperate with each other to increase the contact area with the air flow under the same volume, compact the device, make the air flow smoothly, and improve the stability of deceleration and pressure reduction. In addition, the throttling core 220 can also be set as a conical screw, and in the cross section perpendicular to the axis of the throttling core 220 , the area of the airflow passage changes according to a certain rule, so as to obtain different deceleration and pressure reduction effects. When communicating with the first muffler cavity 10 , the side of the casing 210 abutting on the air inlet end is sleeved outside the first diffuser 120 . Projected along the axial direction of the throttle core 220, the axial center of the throttle core 220 is located at the center of the end face of the diffuser 122 toward the second muffler cavity 20. Optionally, the diffuser 122 is a rotating body, and is coaxially connected to the throttle core 220 , and the airflow flowing out through the drainage hole 123 flows into the casing 210 and is connected between the casing 210 and the casing 210 . flow between the throttling cores 220 . After the airflow entering the second muffler cavity 20 is injected with partial pressure through the first diffuser 120 of the first muffler cavity 10, the impact of the airflow on the throttle core 220 can be reduced, and the throttle core 220 can be reduced to a certain extent. The stability and service life of the flow core 220 can avoid excessive damage due to short-term airflow. Optionally, the connecting member 110 and the outer side of the casing 210 are both fixed with mutually connected flanges, and the connecting member 110 and the flange of the casing 210 are fixed by screws.
所述第三消声腔体30为一端设有开口的半包围框体,且沿所述节流芯220轴线方向上,所述第三消声腔体30的横截面积渐变,且沿气体流动方向,所述第三消声腔体30进气端的横截面积大于其出气端的横截面积,且所述第三消声腔体30的内壁设有多个与外界连通且轴线与气流流动方向平行的排出孔310;在本实施例中,所述排出孔310的轴线与所述节流芯220轴线平行。所述排出孔310的孔径小于所述引流孔123的孔径,沿所述排出孔310的轴线投影,相邻的排出孔310中心距离与其孔径的比值为2以上5以下。若中心距离与孔径的比值小于2,则气流通过所述排出孔310后,气柱容易结合一起,影响稳定性;若中心距离与孔径的比值大于5,则降压能力较低,影响降噪能力。通过所述排出孔310进一步利用小孔喷注原理对气流进行减压降噪,并将气体排出该高压排气装置外。进一步,沿气体流动方向,所述排出孔310进气端的横截面积小于其出气端的横截面积。可选地,所述壳体210与所述第三消声腔体30外侧均固定有相互连接的法兰并通过螺钉将所述壳体210与所述第三消声腔体30的法兰固定。进一步,所述第三消声腔体30为弧形框体,其弧形的圆心位于靠近所述第二消声腔体20一侧,弧形结构不但能增大所述第三消声腔体30的内壁面积,以增加布置在其内壁上的排出孔310数量,而且还能紧凑整体结构尺寸,提高整体结构的紧凑性;可选地,所述第三消声腔体30的圆心位于靠近所述第二消声腔体20一侧的节流芯220轴线上,从而形成与所述节流芯220同轴并向远离所述第二消声腔体20一侧凸出的球面框体。在本实施例中,所述排出孔310的孔径为2mm,过小的孔径不但增加加工难度,而且容易在使用时造成堵塞。此外,经过所述第一消声腔体10和所述第二消声腔体20减压降噪,能降低进入所述第三消声腔体30的高压气流频率,提高整体结构的稳定性。The third muffler cavity 30 is a semi-enclosed frame with an opening at one end, and along the axial direction of the throttle core 220 , the cross-sectional area of the third muffler cavity 30 changes gradually, and along the gas flow direction , the cross-sectional area of the air inlet end of the third muffler cavity 30 is larger than the cross-sectional area of the air outlet end, and the inner wall of the third muffler cavity 30 is provided with a plurality of discharge ports that communicate with the outside world and whose axes are parallel to the airflow direction. hole 310 ; in this embodiment, the axis of the discharge hole 310 is parallel to the axis of the throttle core 220 . The diameter of the discharge holes 310 is smaller than the diameter of the drainage holes 123 , and projected along the axis of the discharge holes 310 , the ratio of the center distance of the adjacent discharge holes 310 to their diameters is 2 to 5 or less. If the ratio of the center distance to the pore size is less than 2, after the airflow passes through the discharge hole 310, the air columns are easily combined together, which affects the stability; if the ratio of the center distance to the pore size is greater than 5, the depressurization ability is low, which affects noise reduction. ability. Through the discharge hole 310, the air flow is decompressed and reduced in noise by the principle of small hole injection, and the air is discharged out of the high-pressure exhaust device. Further, along the gas flow direction, the cross-sectional area of the inlet end of the exhaust hole 310 is smaller than the cross-sectional area of the outlet end thereof. Optionally, flanges connected to each other are fixed on the outer sides of the casing 210 and the third muffler cavity 30 , and the shell 210 and the flanges of the third muffler cavity 30 are fixed by screws. Further, the third muffler cavity 30 is an arc-shaped frame body, and the arc center is located on the side close to the second muffler cavity 20. The arc-shaped structure can not only increase the volume of the third muffler cavity 30 In order to increase the number of discharge holes 310 arranged on the inner wall, and to compact the overall structure size and improve the compactness of the overall structure; optionally, the center of the third muffler cavity 30 is located close to the On the axis of the throttle core 220 on one side of the second muffler cavity 20 , a spherical frame body is formed that is coaxial with the throttle core 220 and protrudes from the side away from the second muffler cavity 20 . In this embodiment, the diameter of the discharge hole 310 is 2 mm, and an excessively small diameter not only increases the difficulty of processing, but also tends to cause blockage during use. In addition, decompression and noise reduction through the first muffler cavity 10 and the second muffler cavity 20 can reduce the frequency of the high-pressure airflow entering the third muffler cavity 30 and improve the stability of the overall structure.
进一步,请参阅图8,为对气体进行整流,减少气体涡流的产生,进一步减 少气体噪声和提高稳定性,该高压消声排气装置还包括固定在所述节流芯220两端的导流环40,所述导流环40包括环体41和导流片42。所述环体41与所述节流芯220同轴,所述导流片42沿所述环体41径向延伸且对流入和流出所述节流芯220的气体进行整流。可选地,所述环体41的外径等于所述壳体210内径,所述导流环40安装在所述壳体210内时,所述环体41的外壁与所述壳体210内壁贴合,并作为支架支撑所述节流芯220。进一步,为便于与所述节流芯220同轴连接,所述导流环40还包括与所述环体41同轴的安装件43,所述安装件43为环形,所述安装件43的内径等于所述节流芯220两端的外径,通过所述安装件43将所述导流环40套设在所述节流芯220两端,所述导流片42沿径向连接在所述环体41内壁与所述安装件43外壁之间。在本实施例中,所述导流片42为4片,且沿所述环体41轴线方向投影的平面内,所述导流片42相互垂直。Further, please refer to FIG. 8 , in order to rectify the gas, reduce the generation of gas vortex, further reduce the gas noise and improve the stability, the high-pressure muffler and exhaust device also includes a guide ring fixed at both ends of the throttle core 220 40 , the guide ring 40 includes a ring body 41 and a guide vane 42 . The ring body 41 is coaxial with the throttle core 220 , and the guide vanes 42 extend radially along the ring body 41 and rectify the gas flowing into and out of the throttle core 220 . Optionally, the outer diameter of the ring body 41 is equal to the inner diameter of the casing 210 . When the guide ring 40 is installed in the casing 210 , the outer wall of the ring body 41 and the inner wall of the casing 210 fit and support the throttle core 220 as a bracket. Further, in order to facilitate coaxial connection with the throttle core 220 , the diversion ring 40 further includes a mounting member 43 coaxial with the ring body 41 , the mounting member 43 is annular, and the mounting member 43 The inner diameter is equal to the outer diameter of the two ends of the throttle core 220 , the guide ring 40 is sleeved on both ends of the throttle core 220 through the mounting member 43 , and the guide vane 42 is radially connected to the between the inner wall of the ring body 41 and the outer wall of the mounting member 43 . In this embodiment, the number of the guide vanes 42 is four, and in the plane projected along the axis direction of the ring body 41 , the guide vanes 42 are perpendicular to each other.
由于湍流噪声总功率与喷嘴直径的平方,流体流速的八次方成正比,并根据Lighthill U 8定律,把喷射的流动速度假设为U,得到湍流噪声总功率的表达式为: Since the total power of turbulent noise is proportional to the square of the nozzle diameter and the eighth power of the fluid velocity, and according to the Lighthill U 8 law, the flow velocity of the jet is assumed to be U, and the expression of the total power of turbulent noise is:
Figure PCTCN2020136002-appb-000001
Figure PCTCN2020136002-appb-000001
其中:in:
c 0——声音传播速度; c 0 - speed of sound propagation;
K——Lightill系数;K——Lightill coefficient;
D——喷嘴直径;D——Nozzle diameter;
ρ——流体的密度;ρ——the density of the fluid;
U——流体流速;U - fluid flow rate;
ρ 0——声传播介质密度; ρ 0 — density of sound propagation medium;
在本申请通过设置三级消声腔体,形成对气体的分级减压降噪,在排气管口不变的情况下,通过减压降速能够有效实现高压气体消声。In the present application, by setting up a three-stage muffler cavity, a graded decompression and noise reduction of the gas is formed. Under the condition that the exhaust pipe port remains unchanged, the decompression and speed reduction can effectively realize the muffler of the high-pressure gas.
与相关技术相比较,本申请的高压消声排气装置具有多个消声腔体,能实现对高压气流的逐级减压与降速。通过螺纹结构增大气流接触面积,紧凑装置结构,利用“收--扩--收--扩”在反复改变气流流动方向,在此过程中能量逐步被损耗而稳定地减速降压,因此稳定性高。进一步配合柔性材料吸收气体能量和导流片进行整流,很好地减少气体噪声和提高稳定性。此外设有降低气流冲击的 结构,能延长装置的使用寿命。Compared with the related art, the high-pressure sound-absorbing and exhausting device of the present application has a plurality of sound-absorbing cavities, which can realize the step-by-step decompression and speed reduction of the high-pressure airflow. The air flow contact area is increased by the threaded structure, the compact device structure, and the "retraction-expansion-retraction-expansion" is used to repeatedly change the direction of the airflow. Sex is high. Further cooperate with flexible materials to absorb gas energy and deflector for rectification, which can well reduce gas noise and improve stability. In addition, there is a structure to reduce the impact of air flow, which can prolong the service life of the device.

Claims (10)

  1. 一种高压消声排气装置,包括第二消声腔体;所述第二消声腔体包括壳体以及设置在所述壳体内并与之同轴的节流芯;所述壳体内壁设有内螺纹,所述节流芯外壁设有与所述壳体内螺纹相配合的外螺纹,并在所述壳体的内螺纹与所述节流芯的外螺纹之间形成气体流动通道,气流从所述壳体的进气端进入并流经所述节流芯后排出所述壳体外。A high-pressure sound-absorbing and exhausting device includes a second sound-absorbing cavity; the second sound-absorbing cavity includes a casing and a throttle core arranged in the casing and coaxial with it; the inner wall of the casing is provided with Internal thread, the outer wall of the throttle core is provided with an external thread matched with the internal thread of the casing, and a gas flow channel is formed between the internal thread of the casing and the external thread of the throttle core, and the air flow from The intake end of the casing enters and flows through the throttle core and then is discharged out of the casing.
  2. 根据权利要求1所述的高压消声排气装置,其中:在与所述节流芯轴线方向垂直的横截面内,所述壳体的内螺纹与所述节流芯的外螺纹之间所形成气体流动通道面积相等。The high-pressure muffler and exhaust device according to claim 1, wherein: in a cross section perpendicular to the axial direction of the throttle core, there is a gap between the inner thread of the casing and the outer thread of the throttle core. The formed gas flow channel area is equal.
  3. 根据权利要求1所述的高压消声排气装置,还包括与所述第二消声腔体连通的第一消声腔体;所述第一消声腔体设有扩散部和引流孔;所述扩散部为一端设有开口的半包围框体,所述引流孔设置在所述扩散部上以连通第一消声腔体与所述第二消声腔体,且所述引流孔的轴线与所述节流芯的轴线平行;所述壳体套设在所述扩散部外,且所述扩散部的开口背向所述节流芯;所述节流芯与所述扩散部固定连接;气流从所述第一消声腔体的进气端进入后,经过所述扩散部后进入所述壳体内,流经所述节流芯后排出。The high-pressure muffling and exhausting device according to claim 1, further comprising a first muffling cavity communicating with the second muffling cavity; the first muffling cavity is provided with a diffusion part and a drainage hole; the diffusion The part is a semi-enclosed frame with an opening at one end, the drainage hole is arranged on the diffuser to communicate the first muffler cavity and the second muffler cavity, and the axis of the drainage hole is connected to the joint. The axis of the flow core is parallel; the casing is sleeved outside the diffuser, and the opening of the diffuser faces away from the throttle core; the throttle core is fixedly connected with the diffuser; After the intake end of the first muffler cavity enters, it enters the casing after passing through the diffuser, and flows through the throttling core before being discharged.
  4. 根据权利要求3所述的高压消声排气装置,其中:所述扩散部为以所述节流芯轴线为旋转轴的旋转体;沿气体的流动方向,所述扩散部进气端的横截面积大于其出气端的横截面积。The high-pressure muffler exhaust device according to claim 3, wherein: the diffuser is a rotating body with the axis of the throttle core as the rotation axis; along the flow direction of the gas, the cross section of the intake end of the diffuser is The area is larger than the cross-sectional area of its outlet end.
  5. 根据权利要求3所述的高压消声排气装置,还包括第三消声腔体,所述第三消声腔体为一端设有开口的半包围框体,其开口朝向所述第二消声腔体并与所述壳体相接;所述第二消声腔体内壁设有与外侧连通的排出孔,所述排出孔轴线与所述节流芯轴线平行;气流从所述第一消声腔体的进气端进入后,依次经过所述扩散部、所述节流芯后从所述排出孔排出。The high-pressure muffler and exhaust device according to claim 3, further comprising a third muffler cavity, wherein the third muffler cavity is a semi-enclosed frame with an opening at one end, the opening of which faces the second muffler cavity and connected with the housing; the inner wall of the second muffler cavity is provided with a discharge hole communicating with the outside, the axis of the discharge hole is parallel to the axis of the throttle core; the air flow from the first muffler cavity After the intake end enters, it passes through the diffuser and the throttle core in sequence, and then is discharged from the discharge hole.
  6. 根据权利要求5所述的高压消声排气装置,其中:所述排出孔的孔径小于所述的引流孔孔径。The high-pressure muffler and exhaust device according to claim 5, wherein the diameter of the discharge hole is smaller than the diameter of the drainage hole.
  7. 根据权利要求6所述的高压消声排气装置,其中:所述第三消声腔体为以所述节流芯轴线为旋转轴的旋转体;沿气体的流动方向,所述第三消声腔体进气端的横截面积大于其出气端的横截面积。The high-pressure muffler and exhaust device according to claim 6, wherein: the third muffler cavity is a rotating body with the throttle core axis as the rotation axis; along the flow direction of the gas, the third muffler cavity The cross-sectional area of the gas inlet end is greater than the cross-sectional area of the gas outlet end.
  8. 根据权利要求7所述的高压消声排气装置,其中:沿气体的流动方向,所述引流孔和所述排出孔的进气端横截面积小于其出气端的横截面积。The high-pressure muffler and exhaust device according to claim 7, wherein: along the flow direction of the gas, the cross-sectional area of the inlet end of the inflow hole and the outlet hole is smaller than the cross-sectional area of the outlet end thereof.
  9. 根据权利要求7所述的高压消声排气装置,其中:所述第一消声腔体还 包括设置在所述第一消声腔体进气端与所述扩散部之间的降噪腔;所述降噪腔为轴线与所述节流芯轴线平行的旋转体,且其内部填充有柔性材料。The high-pressure muffler exhaust device according to claim 7, wherein: the first muffler cavity further comprises a noise reduction cavity disposed between the intake end of the first muffler cavity and the diffuser; the The noise reduction cavity is a rotating body whose axis is parallel to the axis of the throttle core, and the interior of which is filled with flexible materials.
  10. 根据权利要求7所述的高压消声排气装置,还包括套设所述节流芯两端的导流环,所述导流环设有沿其径向延伸的导流片。The high-pressure muffler and exhaust device according to claim 7, further comprising a guide ring sleeved on both ends of the throttle core, and the guide ring is provided with guide fins extending along its radial direction.
PCT/CN2020/136002 2020-11-23 2020-12-14 High pressure silencing exhaust apparatus WO2022104963A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202011320380.9 2020-11-23
CN202011320380.9A CN112628597A (en) 2020-11-23 2020-11-23 High-pressure silencing exhaust device

Publications (1)

Publication Number Publication Date
WO2022104963A1 true WO2022104963A1 (en) 2022-05-27

Family

ID=75304395

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/136002 WO2022104963A1 (en) 2020-11-23 2020-12-14 High pressure silencing exhaust apparatus

Country Status (2)

Country Link
CN (1) CN112628597A (en)
WO (1) WO2022104963A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102512636B1 (en) * 2022-07-13 2023-03-22 박기호 Noise reduction apparatus for liquefied gas filling

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2312330Y (en) * 1997-10-31 1999-03-31 石亚西 Exhaust silencing apparatus for internal combustion engine
DE19601227C2 (en) * 1996-01-15 2000-11-16 Hong Jen Wang Sound absorbing device for soundproofing panels
CN201412208Y (en) * 2009-06-09 2010-02-24 郑邑明 Muffler
CN106057186A (en) * 2016-05-23 2016-10-26 中国船舶重工集团公司第七○二研究所 High pressure exhausting silencing apparatus
US20180202334A1 (en) * 2017-01-16 2018-07-19 Indmar Products Company Inc. Exhaust Muffler For Marine Engine Exhaust System
CN211975109U (en) * 2020-03-12 2020-11-20 潍柴动力股份有限公司 Aftertreatment exhaust silencing device and aftertreatment assembly

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2072155U (en) * 1990-01-19 1991-02-27 昆明呈贡机电修造厂 Spiral type impedance composite silencer
CN2273774Y (en) * 1996-02-09 1998-02-04 朱尊德 Spiral-flow type exaust silencing arraugement
KR100755722B1 (en) * 2007-03-08 2007-09-05 한국뉴매틱(주) Silencer for pneumatic device
CN105845120B (en) * 2016-05-24 2023-08-01 广东禾川电机科技有限公司 Silencer, atomizer and silencer screw design method
CN206293157U (en) * 2017-01-03 2017-06-30 安徽佳明环保科技股份有限公司 A kind of noise-reduction device
CN109817195B (en) * 2019-01-07 2020-09-18 珠海市广源信科技有限公司 Method for filling silencer cavity

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19601227C2 (en) * 1996-01-15 2000-11-16 Hong Jen Wang Sound absorbing device for soundproofing panels
CN2312330Y (en) * 1997-10-31 1999-03-31 石亚西 Exhaust silencing apparatus for internal combustion engine
CN201412208Y (en) * 2009-06-09 2010-02-24 郑邑明 Muffler
CN106057186A (en) * 2016-05-23 2016-10-26 中国船舶重工集团公司第七○二研究所 High pressure exhausting silencing apparatus
US20180202334A1 (en) * 2017-01-16 2018-07-19 Indmar Products Company Inc. Exhaust Muffler For Marine Engine Exhaust System
CN211975109U (en) * 2020-03-12 2020-11-20 潍柴动力股份有限公司 Aftertreatment exhaust silencing device and aftertreatment assembly

Also Published As

Publication number Publication date
CN112628597A (en) 2021-04-09

Similar Documents

Publication Publication Date Title
US3503465A (en) Silencer for suction or discharge of fluids under pressure
CN109538330B (en) Silencer and silencing exhaust system
WO2022104963A1 (en) High pressure silencing exhaust apparatus
US3602333A (en) Silencer for suction or discharge of fluids under pressure
TW202018189A (en) Silencer for a heating, ventilation, and air conditioning system
CN114484913A (en) Single-structure high-temperature-difference vortex tube suitable for additive manufacturing
CN206726756U (en) A kind of Combined type muffler for being convenient for changing muffling unit
JPS61291714A (en) Noise converter
JP2008138661A (en) Centrifugal blower
CN215595959U (en) Silencer of axial flow fan
CN221196536U (en) Gas pipeline silencer
CN210920532U (en) Silencer
CN2274257Y (en) Silencer
CN115388037B (en) Supercharger air inlet rectifying structure with broadband noise reduction effect
US10465687B2 (en) Device for conditioning flow of working fluids
US4109756A (en) High frequency diffusion muffler for gas jets
CN216342660U (en) Silencer of oil-free air compressor
CN109356818B (en) Air compressor air inlet silencer
CN206268700U (en) Double-deck micropore muffler
CN213064086U (en) Efficient energy-saving silencer for fan inlet
RU2391521C2 (en) Suppressor of noise of gas flow (versions)
CN216161439U (en) Exhaust noise reduction device suitable for air source system dryer
CN214304372U (en) Bridging type silencing air guide passage for vehicle air conditioner compressor
CN219570183U (en) Exhaust muffler for automobile engine
CN112146256B (en) Air pipeline silencing method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20962254

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20962254

Country of ref document: EP

Kind code of ref document: A1

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205 DATED 11.10.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 20962254

Country of ref document: EP

Kind code of ref document: A1