WO2022103374A2

WO2022103374A2 - Packaging machine

Info

Publication number: WO2022103374A2
Application number: PCT/TR2021/051200
Authority: WO
Inventors: Faisal KOUJAN
Original assignee: Şeyzer Gayri̇menkul Sanayi̇ Ve Ti̇caret Ltd Şti̇
Priority date: 2020-11-14
Filing date: 2021-11-13
Publication date: 2022-05-19
Also published as: TR2021017714A2; WO2022103374A3

Abstract

This invention relates to a packaging machine that has a smaller footprint than the existing systems and includes improvements in unpacking, filling, holding and closing mechanisms to increase the operating speed.

Description

PACKAGING MACHINE

DESCRIPTION

Technical Field

This invention relates to a packaging machine that has a smaller footprint than the existing systems and includes improvements in unpacking, filling, holding and closing mechanisms to increase operating speed.

Prior Art

In the state of the art, there are machines that fill the desired materials from silos to packages. Due to the fact that the sealing process is carried out at high temperatures in the existing systems, it is not possible to apply for all packages. Rather than the nature of the material to be filled, it is necessary to choose a packaging material with a low deformation rate after the sealing process.

Similar machines in the state of the art are capable of filling a certain part of the packaging volume. This causes the packaging material to be used more than necessary. In addition, the packaging filling systems available in the art both cover a very large area and cannot be used in areas with standard ceiling heights, since the towers where the material to be filled is transferred are located 7-8 meters above the ground. These machines with large volumes have quite high transportation and installation costs. In addition, they have restrictions for the ceiling heights of the areas in which the installation process will be carried out.

Summary of the Invention

The object of the present invention is to provide the opportunity to work only on the relevant section in the processes for malfunction and maintenance purposes, thanks to the fact that each section and part that makes up the machine is detachable from the main frame.

Another object of the invention is to reduce the amount of waste and costs thanks to the efficient use of the packaging material. An object of the invention is to carry out the processes of entering the packaging material into the machine, holding, initial sealing, cutting, mouth opening, filling, closing with the final sealing and removing from the machine with a single machine, wherein the relevant machine occupies a minimum space.

Another object of the invention is to carry out machine transportation, installation and section and/or part replacement in a short time with less labor and cost thanks to its demountability/mountability.

Detailed Description of the Invention

The unpacking, filling and sealing machine realized to achieve the objectives of the present invention is shown in the attached figures.

In which:

Figure-1 is a detailed perspective view of the machine of the invention.

Figure-2 is a perspective view of the first gripping section of the machine of the invention.

Figure-3 is a detail view of the holder 1 of the first gripping section of the machine according to the invention.

Figure-4 is a detail view of the holder 2 of the second gripping section of the machine according to the invention.

Figure-5 is a general view of the packaging base sealing section of the machine of the invention.

Figure-6 is a side sectional view of the sealing area of the machine of the invention, together with the teflon fabric.

Figure-7 is a top view of the cutting section of the machine of the invention.

Figure-8 is a side detail view of the cutting section of the machine of the invention. Figure-9 is a perspective view of the vacuum mouth opening section of the machine of the invention, with the vacuum tubes and holes being assembled.

Figure-10 is a top view of the vacuum mouth opening section of the machine of the invention, with the vacuum tubes being away from the holes.

Figure-11 is a perspective view of vacuum mouth opening section of the machine of the invention, with the vacuum tubes and holes being assembled. Figure-12 is a general view of the machine silo, silo feeding section and silo scaling section.

Figure-13 is a detail view of the machine silo scaling section of the invention.

Figure-14 is a perspective view of the filling and gripping section of the machine of the invention.

Figure-15 is a perspective top view of the filling and gripping section of the machine of the invention.

Figure-16 is a side view of the final sealing section of the machine of the invention. Figure-17 is a perspective view of the second transport section of the machine of the invention.

Figure-18 is a perspective top view of the second transport section of the machine of the invention.

Figure-19 is a top view of the machine plate and conveyor of the invention.

Figure-20 is a side view of the machine plate and conveyor of the invention.

The parts that make up the unpacking, filling and closing machine of the invention are numbered as follows in the attached figures:

1. Roll Adaptor

2. First gripping section

2.1. Holder 1

3. Second gripping section

3.1. Holder 2

4. Packaging base sealing section

4.1. Heating plates

4.2. Teflon fabric

4.3. Pistons

4.4. Springs

5. Cutting section

5.1. Blade

5.2. Piston 2

5.3. Pushing mechanism

6. Vacuum mouth opening section

6.1. Holes

6.2. Vacuum tubes 6.3. Application plates

6.4. Air channel

7. Third gripping section

7.1. Holder s

8. Silo

9. Silo Feeding section

10. Silo scaling section

10.1. Lid 1

10.2. Lid 2

10.3. Chamber

11. Filling and gripping section

11.1. Filling plate

11.2. Flaps

11.3. Bearings

11.4. Springs

11.5. Rods

11.6. Pistons

12. Final sealing section

12.1. Heating plates

13. Cooler

14. Second transport section

14.1. Transport plate

14.2. Clamps

15. Plate

15.1. Pistons

16. Conveyor

17. Separator

18. Main frame

The machine of the invention enables the packaging material to be ready for filling, to be filled and closed with a single system with the process steps of taking the packaging material into the system, initial sealing and cooling, vertical transportation of the packaging, vacuum mouth opening, filling and closing/final sealing and removing the full packaging from the system. All sections and parts that make up the sections are mounted on a main frame. In this way, in case of a malfunction in one of the relevant sections, if only that section needs to be removed, then the system is quickly made usable again by replacing the part. In addition, the sections that make up the machine of the invention are separately portable and mountable. Thus, transportation and labor costs are minimal.

The working system of the machine of the invention consists of the following steps:

• The packaging material in the roll adapter (1) is taken into the system,

• The packaging material is transported by the holder 1 (2.1) located in the first gripping section (2),

• The transported packaging material is sealed in the packaging base sealing section (4),

• The sealed area is moved to the lower cutting section (5) with the holder 2 (3.1), since the packaging sealing time is short during the transportation process, the packaging material, which does not heat up too much, cools without a need for any cooling system,

• Movement in the up-down (Y±) plane is provided by the conveyor system,

• Then, the cutting process is completed by means of the one-way blade (5.1) located in the cutting section (5),

• The packaging prepared in the desired size is transported to the filling area in the right-left (X±) plane by the packaging holder 3 (7.1) located in the third gripping section (7) along with the vacuum mouth opening section (6),

• During the transportation process, the opening process of the packaging mouth is completed by means of the vacuum tubes (6.2) and holes (6.1) located on the application plate (6.3) located in the vacuum mouth opening section (6),

• In case that the unpacked packaging is held between the flaps (11 .2) and the filling plate (11.1) when it arrives at the filling area, the vacuum mouth opening section (6) and the third gripping section (7) release the packaging and moves in the opposite direction in the right-left (X±) plane and returns to unpack the next packaging,

• A separator (7) is used to keep the packaging in the filling and gripping sections (11) while the vacuum mouth opening section (6) returns, • The packaging held by the flaps (11.2) and the filling plate (11.1) is filled with the material contained in the silo (8) and adjusted by the silo scaling section (10),

• When the packaging is filled, the packaging mouth is held by the second transport section (14), which has two clamps (14.2) on the right and left, and the sealing and cooling processes are performed for closure,

• The filled packaging with the mouth sealed is taken out of the machine with the release plate (15) and the conveyor (16).

The entry of the packaging material into the machine is provided by the developed holding system. The roll adapter systems used in the systems in the state of the art are transported to the machines by roller transfer systems, and this causes the material to slide and so, the machine should be stopped completely in order to improve this slipping. In addition, a need for a fixing part is eliminated in order to ensure the packaging material to be aligned and kept aligned. This situation both slows down the processing speed and increases the labor cost.

With the machine of the invention, the packaging material is held by the holder 1

(2.1). When the packaging material is attached to the roll adapter (1) containing the material for the first time, it is manually placed in the holder 1 (2.1). The initial process takes approximately 30 seconds for the setup time. Afterwards, the system automatically performs the process of taking the material. In similar systems with rolls in the art, the setup time takes longer than 5 minutes and is difficult. In addition, until the alignment is completed, 30-40 packages cannot be used as they have been subjected to the initial sealing and cutting improperly. However, thanks to the present invention, waste material is reduced and production cost is reduced since the cutting and sealing processes in appropriate sizes can be made after the initial packaging. The roll adapter (1), which contains the packaging material, as it does not contain a roller system according to the invention.

The packaging material held by the holder 1 (2.1) is held by the holder 2 (3.1) in the second gripping section (3) and is taken to the packaging base sealing section (4) for the initial sealing. The sealing is provided by the corresponding heating plates

(4.1). The teflon fabric (4.2) located between the heating plates (4.1) and the packaging material prevents the packaging from overheating and therefore deforming. There is a gap of approximately 3.5 cm between the heating plates (4.1) and the teflon fabric (4.2). This gap is closed during the movement of the heating plates (4.1) towards each other thanks to the springs (4.4) compressed by the pistons (4.3).

Therefore, the contact between the heating plates (4.1) and the teflon fabric (4.2) is limited only by the sealing time of the packaging material. This reduces the deformation of the teflon material and increases the life time thereof. Late deformation of the teflon material also increases the sealing quality. The lack of direct contact between the packaging and the heating plates (4.1) also eliminates the need for a cooling system.

The heating plate (4.1), which performs mutual sealing, is in two rows. The first row is long enough to meet the length of the packaging material in one piece. The second row consists of two short pieces, one each in the right and left sections. The first row provides full sealing for the base part of the packaging, while the second row provides partial sealing for the mouth part of the package.

After sealing process, the cutting process is performed in the section between the two heating plates (4.1) and the fully sealed and partially sealed areas. Thus, the cutting process separates the mouth part of one packaging and the base part of the other. The cutting process is carried out in the cutting section (5), which has a pushing mechanism (5.3) containing two pistons 2 (5.2) with a single blade (5.1).

The blade (5.1) used for cutting completes the cutting process thanks to the back and forth movement provided by the pushing mechanism (5.3) containing two pistons 2 (5.2). When the blade (5.1) is damaged or needs to be replaced for different reasons, it can be replaced by removing it from the system by simply unscrewing the screws on the outside. In this way, the replacement of the blade (5.1) can be completed in a very short time and without any special technical requirements.

The holding process continues from the lower points of the packaging while the holder 2 (3.1) is going up, and from the upper points when it is going down. In this way, the slipping is prevented since the packaging is kept fixedly. The third gripping section (7) holds the packaging cut with the blade (5.1), separates it from the blade (5.1) and moves together with the vacuum mouth opening section (6). The packaging, the lower base of which is closed and cut, should be unpacked for filling. The mouth of the packaging is opened with the help of the opposing holes

(6.1) and vacuum tubes (6.2) that perform unpacking process by applying a pressure of 100-200 mBar. The vacuum tubes (6.2) do not contain a plastic material. It is made of a metal material.

The pressure value required for the operation of similar vacuum mouth opening machines in the state of the art is approximately 3 Bar. However, in the present invention, the holes (6.1) and vacuum tubes (6.2) on an application plate (6.3) are located to meet each other. There are 11 holes (6.1) in total and 11 corresponding vacuum tubes (6.2). In the inner part of the application plate (6.3), there is an air duct (6.4) that reaches the holes (6.1) and thus prevents the applied vacuum from being limited only to the vacuum tubes (6.2). In this way, the air applied by a standard rated motor such as 2.2 hp/230 V is applied to the packaging mouth correspondingly with the holes (6.1) and vacuum tubes (6.2).

It is suitable for all types of packaging materials as the applied pressure value is in the range of 100-200 mBar. High vacuum values deform both the shape and structure of the thin packaging materials. However, in the invention of the application, the pressure value applied to open the packaging mouth provides an opportunity to work with all types of packaging materials.

For unpacking the packaging with a low vacuum level, the section to be opened is closed in such a way that it is between the vacuum tubes (6.2) and the holes (6.1) located in the vacuum mouth opening section (6). The packaging to be unpacked is in 100% contact with the holes (6.1) and vacuum tubes (6.2), thus preventing leaks by providing sealing. With the help of a sensor associated with the vacuum tubes

(6.2), the PLC controller repeats the process when the vacuum value drops below 100 mBar. In this way, the packaging is not transferred to the filling stage before the unpacking is completed.

The holes (6.1) opposite the vacuum tubes (6.2) combine with a concave structure and leave it on a convex surface while carrying the surface opened opposite the plate. Thanks to the specially designed convex structure, the vacuum tubes (6.2) in the 1st and 11th rows are first separated from the packaging surface, then the vacuum tubes (6.2) in the 2nd and 10th row, the vacuum tubes (6.2) in the 3rd and 9th rows, the vacuum tubes (6.2) in the 4th and 8th rows, the vacuum tubes (6.2) in the 5th and 7th rows and finally the vacuum tube (6.2) in the 6th row are separated. In this way, a vacuum effect applied on the packaging by the vacuum tubes (6.2) is gradually released, and the packaging is prevented from falling.

When the vacuum tubes (6.2) are separated from the packaging surface, the packaging is continued to be held by the vacuum from the holes (6.1). After the unpacking process, the packaging holder 3 (7.1) is held and moved to the gripping and filling section (11) under the silo (8) for filling.

The holder 3 (7.1) and the application plate (6.3) move together. After the unpacking process, the packaging mouth has an opening of 10-12 cm. When the open-mouth packaging is transferred to the gripping and filling section (11), the application plate (6.3) returns to unpack the next packaging. During the return, a separator (17) is used to prevent the packaging from returning with the application plate (6.3) due to the vacuum in the system.

The separator (17) is mounted on the main frame (18) and has the ability to move up and down and can be preferred as a horizontal rod or plate. The movement of the separator (17) and the application plate (6.3) is synchronized by the PLC controller. The unpacked packaging is filled with the material in the silo (8) located on the gripping and filling section (11). The silo scaling section (10) makes fine adjustments to fill the desired amount of material. The silo scaling section (10) has two separate lids to allow precise filling. The lid 1 (10.1) is disc-shaped and is rubber-coated on the circumference thereof for sealing. The lid 2 (10.2) is a linear rotary system.

The Lid 1 (10.1) and Lid 2 (10.2) are fully open during filling of 60% of the amount desired to be filled when the filling process starts. In the amount range of 60-98%, the lid 1 (10.1) closes slowly. In 2% of the remaining part, a precision filling is performed only by means of the slowly closing lid 2 (10.2). When the filling is complete, both lids (10.1 and 10.2) are in the closed position. The lids (10.1 and 10.2) are controlled by a PI D controller and are powered by a servo motor. In an example of the invention, a packaging of 25 kg can be filled; when the filling process starts, the Lid 1 (10.1) and Lid 2 (10.2) are fully open together and remain open together in the range of 0-15 kg. In the range of 15-24.5 kg, the lid 1 (10.1) closes slowly. In the range of 24.5-25 kg, the precision filling is performed only by the slowly closing lid 2 (10.2).

The amount of product set with the lids (10.1 and 10.2) from the silo (8) moves downward and becomes ready for transfer from the chamber (10.3) to the gripping and filling section (11). There are two opposite flaps (11.2) on the filling plate (11.1) of the gripping and filling section (11) located under the chamber (10.3). These flaps (11.2) are connected to the filling plate (11.1) by means of three bearings (11.3) as to make an angle of 45°. With the springs (11.4) in the orbit of the bearings (11.3), the blades (11.2) are opened at an angle of 90° and the material thereon is filled into the open packaging located below. When the flaps (11 .2) are opened, the packaging mouth which has been opened 10-12 cm is enabled to be opened 10 cm each towards both sides while the packaging mouth is compressed and held between the plate and the flaps. There is a copper cable located on a rubber material on the metal filling plate (11.1). The flaps (11.2), on the other hand, are made of a metal material. Said cable is used to create a load on the metal surfaces. The packaging material acts as an insulator between two metal surfaces. When the flaps (11.2) are opened, if the packaging mouth is not between the filling plate (11.1) and itself, it is detected that the packaging mouth cannot be gripped by the sensor and the alarm sounds. Therefore, the filling process is prevented from starting when the packaging mouth is not in its location, thereby preventing material loss and contamination of the system.

When the silo (8) is empty or the material therein is reduced, it is filled through the feeding section (9).

The bearing (11.3) shaft located along the length of the blades (11.2) ensures the fixing of the blades (11.2). There are a total of four metal rods (11.5), one each on the four sides of the filling plate (11.1). By means of the metal rods (11.5), the gripping and filling section (11) is fixed to the chamber (10.3) located in the upper section. The material transferred from the chamber (10.3) to the opened flaps (11.2) fills the packaging, the mouth of which has been opened without any loss. An up and down movement of 55 mm of the filling plate (11.1) is provided by 2 pistons (11.6) located on the right and left sections of the gripping and filling sections (11). During the filling of the open-mouth packaging, the vibrating plate (15) located in the base section ensures full filling of the packaging thereon with the movement of the pistons (15.1) located thereunder. The vibration created by the movement of the pistons (15.1) located under the vibrating plate (15) is transferred to the filled packaging and ensures that the filling material is located in the packaging without any air gap. In this way, the full filling without gaps can be performed.

When the filling is complete, the filling plate (11.1) is opened to release the flaps (11.2).

The filled packaging is held by the second transport section (14) by the rim of the mouth. On the transport plate (14.1) of the second transport section (14), there are two clamps (14.2) designed to hold the mouth of the filled packaging from the right and left. The clamps (14.2) first open towards both sides and ensure that the mouth of the packaging is in a flat form, then, by moving in the horizontal plane, it transfers the filled packaging to the final sealing section (12) and ensures that the mouth of the packaging is properly closed. In the mouth part of the packaging, which is held with the help of the clamps (14.2), the packaging material is combined in 4 layers at the edges and 2 layers at the middle section. The corresponding heating plates (12.1) located in the final sealing section (12) are designed taking into account the section of the packaging mouth containing two layers of packaging material and the sections thereof folded into four layers of packaging material. The heating plates (12.1) are correspondingly sealed with an aluminum material in the section with 4 layers of packaging material, so that there is no thickness difference after closing at the packaging mouth. However, for the section containing 2 layers of packaging material, one side is of aluminum while the opposite side thereof is of a rubber material. Therefore, one of the heating plates (12.1) is of aluminum, while the other is developed in such a way that the edges thereof are of aluminum and the middle part thereof is of rubber.

Subsequently, the sealed surface is cooled by a cooler (13). The filled and mouth- closed packaging is left on the conveyor (16). The products leaving the conveyor (16) are ready to be loaded manually, or with an automation system. The packaging unpacking, filling and closing machine of the invention provides an opportunity to fill 1-1.5 kg more for the packaging of same size as compared to the existing similar machines. The most important reasons for this are that the ability of the movement of the vibrating plate (15) in the base section to prevent any gap for the packaging during the filling of the open-mouth packaging, and the ability of the two clamps (14.2) designed to hold the packaging mouth from the right and left during the transportation of the packaging to transport the filled packaging by holding it from a small surface area.

In addition, the invention has a packaging filling speed of 8 sec/packaging under the optimum working conditions and has a capacity of 6-8 tons/hour.

Some of the advantages of the invention are that the operations of taking the packaging material into the machine, holding, initial sealing, cutting, mouth opening, filling, closing with the final sealing and removing from the machine, respectively, can be carried out with a single machine, the relevant machine occupies a minimum space, and due to fact that all parts that make up the device are mounted on the main frame, the replacement of the section and/or sections can be carried out in a short time with less labor. Based on these basic concepts, the invention is essentially as stated in the claims.

Claims

1. A packaging machine which allows a packaging material to be ready for filling, to be filled and closed by the process steps of taking the packaging material of the invention into the machine, initial sealing and cooling, vertical transporting of the packaging, vacuum mouth opening, filling and closing/final sealing and removing the filled packaging from the system with a single machine, characterized in that on a main frame (18), it comprises a first gripping section (2), a second gripping section (3), a sealing section (4), a cutting section (5), a vacuum mouth opening section (6), a third gripping section (7), a silo (8), a silo feeding section (9), a silo scaling section (10), a filling and gripping section (11), a final sealing section (12), a cooler (13) and a second transport section (14).

2. A packaging machine according to claim 1 , characterized in that especially the cutting section (5), the vacuum mouth opening section (6), the filling and gripping section (11) and the parts that make up these sections can be mounted on the main frame (18) of the packaging machine in order to allow the faulty section or parts to be replaced in case of any malfunction.

3. A packaging machine according to claim 1 , characterized in that its operation comprises the following process steps:

• Taking the packaging material in the roll adapter (1) into the system,

• Transporting the packaging material by the holder 1 (2.1) located in the first gripping section (2),

• Sealing the transported packaging material in the packaging base sealing section (4),

• Moving the sealed area to the lower cutting section (5) with the holder 2 (3.1), and cooling the packaging material which does not heat up too much without the need for any cooling system, since the sealing time of the packaging is short during this process,

• Providing the movement in the up-down (Y±) plane by the conveyor system,

• Then, completing the cutting process by means of the one-way blade (5.1) located in the cutting section (5),

• Transporting the packaging prepared in the desired size to the filling area in the right-left (X±) plane along with the vacuum mouth opening section (6) with the help of the packaging holder 3 (7.1) located in the third gripping section (7),

• During the transportation process, completing the opening process of the packaging mouth by means of the vacuum tubes (6.2) and holes (6.1) located on the application plate (6.3) located in the vacuum mouth opening section (6),

• In case the unpacked packaging is held between the flaps (11.2) and the filling plate (11.1) when it arrives at the filling area, releasing the vacuum mouth opening section (6) and the third gripping section (7) from the packaging, moving it in the opposite direction in the right-left (X±) plane and returning to unpack the next packaging,

• Using a separator (7) to keep the packaging in the filling and gripping sections (11) while the vacuum mouth opening section (6) returns,

• Filling the packaging held by the flaps (11.2) and the filling plate (11.1) with the material contained in the silo (8) and adjusted by the silo scaling section (10),

• When the packaging is filled, holding the packaging mouth by the second transport section (14), which has two clamps (14.2) on the right and left sections, and performing the sealing and cooling processes for closure,

• Removing the mouth-closed filled packaging from the machine, and

• Stopping these process steps by a user or repeating them until the system fails. A packaging machine according to claim 1 , characterized in that it comprises a sealing section

(4) comprising the heating plates (4.1) in order to allow the partial sealing for the mouth part of the packaging material and the full sealing for the base part thereof at one time, a cutting section

(5) comprising a pushing mechanism (5.3) in order to separate each packaging from each other after the sealing process, and a holder 1 (2.1) and a holder 2 (3.1) in order to allow the packaging to be held. A packaging machine according to claim 1 , characterized in that said sealing section (4) comprises heating plates (4.1), a teflon fabric (4.2), pistons (4.3) and springs (4.4). 15

6. A packaging machine according to claim 5, characterized in that said heating plate (4.1) is in two rows, with the first row being in one piece for the base part of the packaging and the second row being in two pieces for the mouth part.

7. A packaging machine according to claim 5, characterized in that there is a distance between said heating plate (4.1) and the teflon fabric (4.2) in order to allow the need for a cooling system to be eliminated after the sealing process, and only during sealing, this distance can be eliminated by the springs (4.4) compressed with the help of the pistons (4.3).

8. A packaging machine according to claim 7, characterized in that the distance between the heating plate (4.1) and the teflon fabric (4.2) is preferably about 3.5 cm so that the teflon fabric (4.2) is minimally affected by heat from the heating plate (241).

9. A packaging machine according to claim 4, characterized in that said cutting section (5) comprises a blade (5.1) operated by the pushing section (5.3) with the help of the piston 2 (5.2).

10. A packaging machine according to claim 9, characterized in that said blade (5.1) is a one-way blade.

11. A packaging machine according to claim 9 or 10, characterized in that said blade

(5.1) can be replaced by being removed from the system by simply unscrewing the screws on the outside thereof when it is damaged or needs to be replaced for different reasons.

12. A packaging machine according to claim 1 , characterized in that the vacuum mouth opening section (6) comprises opposite holes (6.1) and vacuum tubes

(6.2), which perform the opening process by applying pressure of 100-200 mBar and are located on the application plate (6.3), in order to allow the mouth of the sealed and cut packaging to be opened before filling.

13. A packaging machine according to claim 12, characterized in that the applied vacuum pressure value is 100-200 mBar.

14. A packaging machine according to claim 12, characterized in that said vacuum mouth opening section (6) comprises an air duct (6.4) which allows vacuum b to 16 be applied to the holes (6.1) in order to prevent the applied vacuum from being limited only to the vacuum tubes (6.2) and is located inside the application plate (6.3).

15. A packaging machine according to claim 12, characterized in that said vacuum mouth opening section (6) is controlled by a PLC controller.

16. A packaging machine according to claim 12, characterized in that said vacuum mouth opening section (6) comprises a pressure sensor associated with the vacuum tubes (6.2).

17. A packaging machine according to claim 12, characterized in that the mouth opening process is repeated by the PCL controller when the vacuum value drops below 100 mBar in said vacuum mouth opening section (6).

18. A packaging machine according to claim 12, characterized in that said holes

(11.1) are 11 in number.

19. A packaging machine according to claim 12, characterized in that said tubes

(11.2) are 11 in number.

20. A packaging machine according to claim 12, characterized in that the sealing is provided at 100% contact of said holes (11.1) and tubes (11.2).

21. A packaging machine according to claim 12, characterized in that said holes

(11.1) have a concave structure and said tubes (11.2) have a convex structure.

22. A packaging machine according to claim 12, characterized in that thanks to the convex structure of said tubes (11.2), in the process of opening the packaging mouth, the vacuum tubes (11.2) in the 1st and 11th rows are first separated from the corresponding holes (11.1), then the vacuum tubes (11.2) in the 2nd and 10th row, the vacuum tubes (11.2) in the 3rd and 9th rows, the vacuum tubes (11.2) in the 4th and 8th rows, the vacuum tubes (11.2) in the 5th and 7th rows and finally the vacuum tube (11.2) in the 6th row are separated from the corresponding holes

(11.1), respectively.

23. A packaging machine according to claim 12, characterized in that it comprises a separator (17) in order to allow the packaging not to be affected by the vacuum 17 when the mouth-open packaging is left for filling.

24. A packaging machine according to claim 12, characterized in that said separator (17) is mounted on the main frame (18) and may preferably be a horizontal rod or plate.

25. A packaging machine according to claim 1 , characterized in that the unpacked packaging is filled with the material in the silo (8) located on the gripping and filling sections (11).

26. A packaging machine according to claim 1 , characterized in that it comprises a silo scaling section (10) which can make fine adjustment for filling the material in the desired amount.

27. A packaging machine according to claim 26, characterized in that said silo scaling section (10) comprises to two separate lids: a Lid 1 (10.1) in the form of disc, coated with rubber for sealing, and a Lid 2 (10.2), a linear rotating system.

28. A packaging machine according to claim 27, characterized in that said Lid 1 (10.1) and Lid 2 (10.2) operated by a servo motor can be controlled by a PI D controller.

29. A packaging machine according to claim 26, characterized in that in said silo scaling section (10),

The lid 1 (10.1) and lid 2 (10.2) is open during the filling of 0-60% of the filled amount,

The lid 1 (10.1) is closed slowly while the lid 2 (10.2) is in the open position during 60-98% of the filled amount, and

The fine filling process is performed only by the lid 2 (10.2) being closed slowly during %98-100 of the filled amount.

30. A packaging machine according to claim 1 , characterized in that it comprises a chamber (10.3) in order to transfer an amount of the product set with the lids (10.1 and 10.2) from the silo (8) to the unpacked packaging in the gripping and filling sections (11).

31. A packaging machine according to claim 1 , characterized in that said filling and gripping section (11) comprises two corresponding flaps (11.2) on the filling plate 18

(11.1).

32. A packaging machine according to claim 31 , characterized in that said flaps (11.2) are connected with the filling plate (11.1) via three bearings (11.3) as to make an angle of 45°.

33. A packaging machine according to claim 31 , characterized in that said flaps (11.2) opens at an angle of 90° towards the filling plate (11.1) via the springs (11.4) in the orbit of the bearings (11.3) in order to transfer the filling material to the packaging.

34. A packaging machine according to claim 31 , characterized in that said filling plate

(11.1) and the flaps (11.2) are made of a metal material.

35. A packaging machine according to claim 31 , characterized in that it comprises a rubber-coated copper wire that will create a load on the metal surface on said filling plate (11.1).

36. A packaging machine according to claim 31 , characterized in that the packaging material functions as an insulator between said metal filling plate (11.1) and flaps

(11.2).

37. A packaging machine according to claim 31 , characterized in that if the packaging material is not between said metal filling plate (11.1) and the flaps (11.2) when said flaps (11.2) are opened, it comprises a sensor which detects the contact of the metal surfaces.

38. A packaging machine according to claim 31 , characterized in that said gripping and filling section (11) comprises four metal rods (11.5) on the filling plate (11.1) for fixing the chamber (10.3) located in the upper section.

39. A packaging machine according to claim 31 , characterized in that it comprises 2 pistons (11.6) which allow the filling plate (11.1) to move 55 mm up and down in said gripping and filling section (11).

40. A packaging machine according to claim 1 , characterized in that it comprises a vibrating plate (15) which vibrates the base section of the filled packaging located under the gripping and filling sections (11) where the packaging is filled. 19

41. A packaging machine according to claim 40, characterized in that it comprises at least one piston (15.1) located under the vibrating plate (15) in order to allow the packaging material to be fully filled without gaps.

42. A packaging machine according to claim 1 , characterized in that it comprises a second transport section (14) to transfer the filled packaging to the final sealing (12) area.

43. A packaging machine according to claim 42, characterized in that it comprises two clamps (14.2) designed to hold the mouth of the filled packaging from the right and left on the transport plate (14.1) of said second transport section (14).

44. A packaging machine according to claim 42, characterized in that in the mouth section of the filled packaging being held with the help of the clamps (14.2), the packaging material is combined in four layers at the edges and two layers at the middle section.

45. A packaging machine according to claim 42, characterized in that said clamps (14.2) opens the mouth section of the filled packaging in two directions by gripping them from the right and left so as to evenly close the mouth of the packaging and makes the mouth of the packaging flat.

46. A packaging machine according to claim 1 , characterized in that it comprises the corresponding heating plates (12.1) located in the sealing section (12) to seal the mouth-closed filled packaging.

47. A packaging machine according to claim 46, characterized in that said heating plates (12.1) provides mutual sealing with an aluminum material in the edge of the packaging mouth where there are 4 layers of packaging material so that the thickness is not different when the packaging mouth is closed, and is designed to seal from one side for the middle section containing 2 layers of packaging material.

48. A packaging machine according to claim 47, characterized in that the whole surface is made of aluminum on one side of said heating plates (12.1), the edge sections of the surface are made of aluminum on the other side thereof and the middle section is made of rubber. 20

49. A packaging machine according to claim 1 , characterized in that it comprises a cooler (13) for the section for cooling the packaging mouth sealed with the heating plates (12.1).

50. A packaging machine according to claim 1 , characterized in that it comprises a conveyor (16) to remove the mouth-sealed and cooled full packaging from the machine.

51. A packaging machine according to claim 50, characterized in that the mouth- sealed and cooled full packaging is placed on the conveyor (16) by the clamps (14.2).

52. A packaging machine according to claim 1, characterized in that a packaging filling speed is 8 sec/packaging. 3. A packaging machine according to claim 1 , characterized in that the filling capacity of the packaging is 6-8 tons/hour.