WO2022102546A1 - Male molded hook-and-loop fastener - Google Patents

Male molded hook-and-loop fastener Download PDF

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Publication number
WO2022102546A1
WO2022102546A1 PCT/JP2021/040848 JP2021040848W WO2022102546A1 WO 2022102546 A1 WO2022102546 A1 WO 2022102546A1 JP 2021040848 W JP2021040848 W JP 2021040848W WO 2022102546 A1 WO2022102546 A1 WO 2022102546A1
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WO
WIPO (PCT)
Prior art keywords
wall
male
engaging element
surface fastener
molded surface
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Application number
PCT/JP2021/040848
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French (fr)
Japanese (ja)
Inventor
一則 高▲くわ▼
悟 小野
佳克 藤澤
圭司 竹原
Original Assignee
クラレファスニング株式会社
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Application filed by クラレファスニング株式会社 filed Critical クラレファスニング株式会社
Priority to JP2022561884A priority Critical patent/JPWO2022102546A1/ja
Publication of WO2022102546A1 publication Critical patent/WO2022102546A1/en

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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners

Definitions

  • the present invention relates to a male molded surface fastener suitable for attaching an automobile interior material to a vehicle body. Specifically, when attaching the male molded surface fastener to the back surface of the interior material for automobiles with an adhesive, the adhesive used protrudes from the end of the male molded surface fastener, and the protruding adhesive is the male molded surface fastener. Male-molded hook-and-loop fasteners and male-molded hook-and-loop fasteners that invade the engaging element surface on the surface side of the present invention relates to an automobile interior material to which is attached by an adhesive, and a vehicle body to which the interior material is fixed.
  • a male hook-and-loop fastener having a male engaging element substituted by a hook type is fixed to the surface of either the object or the object.
  • the surface of the object by fixing a female hook-and-loop fastener with a loop-type hook-and-loop element to the other surface, and overlapping the engaging element surfaces of both hook-and-loop fasteners to engage both engaging elements.
  • a method of attaching an object to an object is used.
  • a combination of male and female hook-and-loop fasteners is used as a means for attaching and fixing interior materials for ceilings and flooring to the main body of the vehicle body.
  • a male hook-and-loop fastener is attached to the back surface of the interior material such as ceiling material and floor material
  • a female hook-and-loop fastener is attached to the vehicle body side, and the interior material is attached to the vehicle body by engaging both surface fasteners.
  • the fixing method is widely used.
  • male type surface fastener in which a hook-shaped monofilament is fixed on the surface of a base cloth made of a woven fabric is known.
  • Male woven hook-and-loop fasteners have the advantage that the engaging force does not decrease even after repeated engagement / peeling, but on the other hand, the engagement force itself is low and high engagement force is required for automobile interiors.
  • a male molded surface fastener that can obtain a high engaging force is preferable for fixing an interior material for an automobile.
  • Patent Document 1 describes that a male molded surface fastener is attached to the back surface of an automobile ceiling material with an adhesive.
  • the adhesive has a problem that the adhesive strength decreases as the temperature of the vehicle body rises.
  • the temperature of the car body becomes high due to the strong summer sun, which greatly reduces the adhesive strength, and in some cases, it may cause major problems such as peeling of the ceiling material.
  • Patent Document 2 describes a male molded surface fastener in which a hot melt adhesive is applied to a predetermined position on the back surface of a mold in advance, and the element surface is on the mold surface side. Then, insert the sheet for interior materials for automobiles into the mold, heat and pressurize it to form it into a predetermined shape, cool it, and then remove it from the mold to place the male mold surface fastener in the predetermined position. It describes how to make a fixed automotive interior material. By using this method of attaching with a hot melt adhesive, an automobile interior material in which a male molded surface fastener is fixed at a predetermined position on the back surface can be obtained at once. On the other hand, since it is necessary to match the heat molding temperature with the hot melt temperature of the hot melt adhesive, the molding conditions are limited, and there is a problem that it can be carried out only in a factory for molding interior materials for automobiles.
  • the present inventors have conducted research on a technique for attaching a male molded surface fastener to the back surface of an automobile interior material with an adhesive as described above, and found that the back surface of the automobile interior material is covered with a non-woven fabric, foamed resin, or the like. Therefore, when the amount of the adhesive liquid used is small, the adhesive liquid is absorbed in the non-woven fabric or the foamed resin and does not stay on the essential adhesive surface, so that sufficient adhesive strength cannot be obtained. Was found to occur. In order to firmly attach the hook-and-loop fastener to the back surface of such an interior material with an adhesive, it is necessary to use a large amount of adhesive liquid.
  • the male molded surface fastener described in Patent Document 3 is known as a male molded surface fastener that prevents the adhesive liquid from flowing into the engaging element surface.
  • the male-molded surface fastener described in Patent Document 3 is a male-molded surface fastener used for fixing a skin material covering the surface of a foam-molded body such as a seat cushion to the surface of a seat-shaped foam-molded body. It is a hook-and-loop fastener.
  • the male mold surface fastener is set in advance in the mold for foam molding the foam molded body, and in this state, the foamed resin liquid is injected into the mold to form the male mold surface fastener on the surface.
  • Patent Document 3 describes a male molded surface fastener provided with resin intrusion prevention walls at both ends of the engaging element region. As described in paragraph 0045 of Patent Document 3, in order to prevent the foamed resin liquid from invading the engaging element region and losing the engaging ability of the engaging element during mold-in molding, engagement is performed. Resin intrusion prevention walls having the same height as the engaging element or higher than the engaging element are provided at both ends of the element region to eliminate the gap between the wall and the mold during molding. It prevents the foamed resin liquid from entering the engaging element region through the gap. Further, Patent Document 3 also describes that a cut is made in the wall so that the wall can be easily curved along the shape of the mold and can be brought into close contact with the mold. This cut has a so-called wedge shape and a narrow gap, which becomes narrower toward the base.
  • the present inventors conducted a test of attaching the male-shaped molded surface fastener described in Patent Document 3 to the back surface of an automobile interior material with an adhesive, and found that the adhesive liquid protruding from the back surface was found. Overcoming the resin intrusion prevention wall of the male molded surface fastener, reaching the engaging element area and covering the engaging element surface, and further solidifying in the form of a lump of adhesive that rises high at the point where the wall is overcome, the engaging force is increased. It turned out to reduce. After all, when the male molded surface fastener is attached to the back surface of the interior material for automobiles with an adhesive, a technique for preventing the adhesive liquid that has squeezed out from entering the engaging element region is described in Patent Document 3. It was found that the male-molded hook-and-loop fastener cannot be used.
  • Japanese Unexamined Patent Publication No. 11-179813 Japanese Unexamined Patent Publication No. 2017-1555 Japanese Unexamined Patent Publication No. 2010-162339
  • the present invention has the above-mentioned problem, that is, when the male molded surface fastener is attached to the back surface of the interior material for automobiles with an adhesive, the adhesive liquid used protrudes from the end portion of the male molded surface fastener and protrudes.
  • the adhesive liquid invades the engaging element surface on the surface side of the male molded surface fastener and covers the engaging element surface, or the adhesive rises and hardens in a lump, and as a result, the engaging ability of the engaging element decreases.
  • the present invention Resin sheet-like substrate, An engaging element region in which a plurality of male engaging elements made of the same resin rising from the surface of the sheet-shaped substrate exists, and rising from the surface of the sheet-shaped substrate and extending in parallel along the engaging element region.
  • the male molded surface fastener in which wall regions made of the same resin exist in parallel in a plurality of rows at regular intervals on both sides of the engaging element region, the following conditions (1) to (3).
  • a plurality of cuts penetrating the wall in the thickness direction and extending from the lower part to the top of the wall are arranged at equal intervals (error is 5% or less), and the cuts are used.
  • the wall is divided into a plurality of wall divisions (A), and the walls form a row of wall divisions (A).
  • the height of the wall dividing body (A) is 0.25 to 0.7 times the height of the male engaging element.
  • the part corresponding to the position where the cut portion of one wall exists is the wall surface of the wall dividing body (A) in the adjacent wall.
  • the length of each cut portion (4) existing at both ends of the wall split body (A) in the wall length direction is the wall split body (A) sandwiched between the cut portions. It is 0.3 to 0.7 times the length in the wall length direction.
  • each wall region in each wall region, five or more rows of walls are present in parallel along the engaging element region.
  • the length of the cut portion in the wall length direction is the same length from the base to the top (with an error of 5% or less) and is orthogonal to the wall surface of the cut portion.
  • the shape of the cut portion seen from the direction is a quadrilateral.
  • the length of the wall dividing body (A) in the wall length direction is 2 to 6 times the height of the wall dividing body (A).
  • the thickness of the wall dividing body (A) is 0.1 to 0.3 mm, and the height of the wall dividing body (A) is 0.3 to 0.8 mm. ..
  • the engaging element region has a plurality of rows of engaging element rows in which a plurality of male engaging elements are arranged in a row parallel to the wall region, and the engagement elements are adjacent to each other.
  • the wall dividing body existing in the engaging element region is referred to as a wall dividing body (B).
  • a plurality of engaging element rows (B) in which a plurality of male engaging elements are arranged in a row in a direction perpendicular to the engaging element row direction are present in parallel.
  • One row of the five rows of engaging element rows (B) is a row in which the wall splitting body (B) exists between two adjacent male engaging elements in the row, and the other 1 to 1 to
  • the four rows are rows in which the wall dividing body (B) does not exist between two adjacent male engaging elements in the row, and the plurality of wall dividing bodies (B) are the engaging element rows. They are lined up in a row in the direction.
  • a protrusion rising from the back surface of the substrate and having a height of 0.5 to 5 times the thickness of the substrate is present on the back surface side of the substrate.
  • the resin constituting the male molded surface fastener is a semi-aromatic polyamide.
  • the semi-aromatic polyamide is a semi-aromatic polyamide obtained from a diamine component containing 1,9-nonanediamine and 2-methyl-1,8-octanediamine and a dicarboxylic acid component containing terephthalic acid. Is.
  • the present invention further provides an automobile interior material in which the back surface of the male molded surface fastener is attached to the back surface of the automobile interior material with an adhesive.
  • the adhesive is an ethyl cyanoacrylate-based instant adhesive.
  • the present invention further relates to an automobile for an automobile in which a male engaging element of the male molded surface fastener attached to the back surface of an automobile interior material and a loop-shaped engaging element of a loop surface fastener attached to a vehicle body are engaged.
  • a male engaging element of the male molded surface fastener attached to the back surface of an automobile interior material and a loop-shaped engaging element of a loop surface fastener attached to a vehicle body are engaged.
  • the male molded surface fastener of the present invention includes an engaging element region in which a plurality of resin male engaging elements are present and two wall regions existing so as to sandwich the engaging element region. ..
  • each wall region a plurality of rows of walls made of the same resin extending in parallel along the engaging element region exist at regular intervals.
  • the height of each wall is lower than the height of the male engaging element, and each wall is divided into a plurality of wall divisions (A) by a cut portion to form a row of wall divisions (A).
  • the cut portion of one wall and the cut portion of the adjacent wall are formed so as to be displaced in the length direction.
  • the used adhesive liquid is superimposed on the automobile interior material and the male mold. Even if it squeezes out from the widthwise end of the molded surface fastener, the squeezed out adhesive liquid flows along the outermost wall dividing body (A) in the widthwise direction of the wall region. A part of the flow penetrates into the inside of the wall from the cuts existing at both ends of the wall dividing body (A), and enters the wall surface of the wall dividing body (A) in the inner row existing in front of the intrusion direction. collide. Therefore, the momentum of the flow is slowed down and the flow is divided into both sides and flows along the wall dividing body (A).
  • a part of the divided flow penetrates into the gap between the cut portion at the end of the same wall division (A) and the wall of the inner row, and the wall division of the inner row existing in front of the intrusion direction. It collides with the wall surface of the body (A), further loses momentum, and flows along the wall dividing body (A).
  • the adhesive liquid While repeating such a flow, the adhesive liquid is forced to diffuse widely toward the wall along the wall, and as a result, the adhesive liquid hardly reaches the engaging element region. Therefore, the adhesive liquid penetrates to the engaging element on the surface side of the male molded hook-and-loop fastener and covers the engaging element, or the invading adhesive liquid solidifies in a lumpy and raised state, and as a result, the engaging element is engaged. There is almost no problem of hindering the mating and reducing the engaging ability.
  • the height of the wall dividing body (A) is 0.25 to 0.7 times the height of the male engaging element, that is, the wall dividing body (A). ) Is considerably lower than the height of the male engaging element. Even if the adhesive liquid gets over the outermost wall partition (A), it spreads along the wall in the wall length direction, so that the hardened adhesive mass is low, and therefore the hardened adhesive is male. It hardly interferes with the engagement of the engaging element. Further, even if a part of the adhesive liquid is solidified in a state of being lumped on the wall dividing body (A), the height of the wall dividing body (A) is considerably lower than the height of the male engaging element. , The solidified material raised on the wall splitting body hardly interferes with the engagement of the male engaging element.
  • FIG. 1 It is a perspective view schematically showing an example of the arrangement of the engagement element region and the wall region of the male molded surface fastener of this invention.
  • a male molded surface fastener of the present invention It is an example of a male molded surface fastener of the present invention, and is a perspective view schematically showing an enlarged portion surrounded by a dotted line shown in FIG. 1.
  • 2 is a side view of the male molded surface fastener shown in FIG. 2 as viewed from the X direction shown in FIG. 2.
  • 2 is a side view of the male molded surface fastener shown in FIG. 2 as viewed from the Y direction shown in FIG. 2.
  • It is another example of the male type molded surface fastener of this invention and is the side view seen from the same direction as FIG. It is a schematic diagram when the engaging element region is seen from the top of another example of the male molded surface fastener of this invention.
  • FIG. 1 is a diagram schematically showing an arrangement relationship between an engaging element region (1) and a wall region (2) of the male molded surface fastener of the present invention.
  • the male engaging element (1f) existing in the engaging element region (1) and the wall dividing body (A) (2w) existing in the wall region (2) are omitted.
  • the engaging element region (1) and the two wall regions (2) exist side by side along the length direction thereof, and the engaging element is present.
  • Wall regions (2) exist on both sides of the region (1).
  • FIG. 2 is a perspective view schematically showing an example of the portion surrounded by the dotted line shown in FIG. 1, that is, the vicinity of the boundary between the engaging element region (1) and the wall region (2) of the male molded surface fastener of the present invention.
  • the front is the wall region (2)
  • the other side of the wall region (2) is the engaging element region (1).
  • the rows of the plurality of wall dividing bodies (A) (2w) constituting the wall region (2) are arranged in the length direction of the wall (simply "length”). It is lined up in parallel in multiple rows along the "direction”).
  • the engaging element region (1) exists inside the wall region (2) in the direction orthogonal to the length direction of the wall dividing body (A) (2w) (sometimes simply referred to as the “width direction”). ..
  • FIG. 3 is a side view seen from the X direction shown in FIG. 2
  • FIG. 4 is a side view seen from the Y direction shown in FIG.
  • FIG. 3 in order to make it easy to understand the relationship between the wall dividing body (A) (2w) and the male engaging element (1f), the frontmost row of the wall dividing body (A) (2w) and the first hand Only the row of the previous male engaging element (1f) is described.
  • a plurality of rows of walls having a constant height made of the same resin rising vertically from the surface of the substrate (3) made of the resin. (2w) columns) exist in parallel with each other at regular intervals.
  • Each wall is arranged on the surface of the substrate (3) in parallel with the engaging element region (1).
  • a plurality of cut portions (4) penetrating the wall in the thickness direction and extending from the lower part to the top of the wall are present at equal intervals (error is 5% or less).
  • the wall is divided into a plurality of wall dividing bodies (A) (2w) by the cut portion (4), and the walls form a row of wall dividing bodies (A) (2w).
  • the wall divided bodies (A) and (2w) have the same thickness (error is 5% or less) from the base to the top.
  • the cut portion (4) has a shape in which the length in the wall length direction is considerably longer than the height. ..
  • the portion corresponding to the position where the cut portion (4) of one wall exists is the wall surface of the wall dividing body (A) (2w) in the adjacent wall. That is, the portion corresponding to the position where the cut portion (4) of one row exists is present in the direction perpendicular to the wall surface (width direction), and in the adjacent row, the wall surface of the wall dividing body (A) (2w). It has become. That is, the position in the wall length direction in which the cut portion (4) of one row exists and the position in the wall length direction in which the cut portion (4) in the adjacent row exists are different. As shown in FIG.
  • the portion corresponding to the position where the cut portion (4) of one row exists is the wall dividing body (A) (2w) in the adjacent row existing in the direction perpendicular to the wall surface. It is preferable that it is the central portion in the length direction of.
  • the adhesive liquid that has penetrated into the inside of the wall splitting body (A) (2w) from the cut portion (4) exists in front of the wall splitting body (A) (2w) in the intrusion direction. ), The momentum of the flow is reduced and the flow flows between the walls along the wall dividing bodies (A) and (2w), so that the effect of the present invention can be most easily obtained.
  • the cut portion (4) in the present invention, it is described that "from the lower part of the wall to the upper part", but the “lower part of the wall” here means the root part of the wall, and the root part is the substrate. In the case of the surface or when there is a raised portion slightly above the surface of the substrate, it may be a raised portion.
  • the "row of the wall divided bodies (A) (2w)" referred to in the present invention is a straight line while keeping the distance from the adjacent wall constant without the wall divided bodies (A) (2w) shifting laterally. It means that they are lined up in a row.
  • FIGS. 3 and 4 show a protrusion (5) rising from the back surface of the substrate (3).
  • a male engaging element (1f) and a wall split body (A) (2w) made of the same resin are placed on the surface of the resin substrate (3).
  • the thickness of the substrate (3) is preferably in the range of 0.1 to 0.3 mm in terms of ease of bending, strength of the male molded surface fastener, and the like.
  • the male molded surface fastener of the present invention is used for attaching to the back surface of the interior material with an adhesive, the back surface side of the substrate (3) has irregularities and ridges in consideration of the adhesive force with the back surface of the interior material.
  • FIGS. 3 and 4 describe a case where a protrusion (5) is present on the back surface of the substrate (3).
  • a protrusion (5) is present on the back surface of the substrate, in addition to enhancing the adhesive force between the back surface of the male molded hook-and-loop fastener and the back surface of the interior material, the excessively used adhesive liquid is applied to the back surface side of the substrate. It is preferable because it can be fastened to prevent a large amount of the adhesive liquid from flowing into the surface side of the substrate, and the flexibility of the substrate is not significantly impaired.
  • Such protrusions may be ridge-shaped ridges that are uniformly present on the back surface of the substrate parallel to the row of male engaging elements, or spot-shaped protrusions on the back surface of the substrate as shown in FIGS. 3 and 4. It may be independently and evenly scattered.
  • the height of the protrusion (5) is preferably about 0.5 to 5 times the thickness of the substrate, more preferably about 0.5 to 4 times the thickness of the substrate, and further preferably about 0.5 to 3 times. be.
  • the density is one per 0.3 to 1.5 cm in the width of the substrate, and in the case of scattered spots, the density is one per 0.1 to 1 cm 2 on the back surface of the substrate. It is preferable that it exists in.
  • the protrusions rise from the back surface of the substrate and bend in one direction toward the tip, which gives the adhesive strength and the adhesive liquid retained on the back surface of the male molded hook-and-loop fastener. It is preferable because it can efficiently prevent the flow to the surface side.
  • the male molded surface fastener of the present invention has an engaging element region (1) and an engaging element region (1) in which a plurality of male engaging elements (1f) rising from the surface of the substrate (3) are present. It has two wall regions (2) that exist so as to sandwich 1) from both sides in the width direction. In the wall region (2), a plurality of rows of walls (rows of wall divided bodies (A) and (2w)) rising from the surface of the substrate (3) and extending in parallel along the engaging element region (1) are constant. They exist in parallel at intervals. The presence of such a wall region (2) highly prevents the adhesive liquid from flowing into the engaging element region (1).
  • the height (h 2 ) of the wall splitting body (A) (2w) is 0.25 to 0.7 times the height (h 1 ) of the male engaging element (1f). It is necessary. That is, the height (h 2 ) of the wall dividing body (A) (2w) is 0.25 to 0.7 times the height (h 1 ) of the male engaging element (1f), so that the substrate surface side
  • the adhesive liquid that has flowed into the wall splitting body (A) (2W) can be widely diffused along the wall dividing body (A) (2W).
  • the height (h 2 ) of the wall dividing body (A) (2w) is preferably in the range of 0.3 to 0.6 times the height (h 1 ) of the male engaging element (1f), more preferably 0. It is in the range of .35 to 0.55 times.
  • the height (h 2 ) of the wall dividing body (A) (2w) is preferably in the range of 0.3 to 0.8 mm, more preferably in the range of 0.35 to 0.7 mm, and further preferably in the range of 0.4 to 0.4 mm. The range is 0.6 mm.
  • the height (h 2 ) of the wall dividing body (A) in the present invention is the height from the root to the top of the wall dividing body (A) (2w).
  • the height (h 1 ) of the male engaging element means the height from the root portion to the highest portion of the male engaging element (1f), respectively.
  • the portion corresponding to the position where the cut portion (4) of the wall of one row exists is the wall splitting body (the wall of the adjacent row).
  • the wall division body (A) In the wall of the adjacent row where the wall surface of A), that is, the position corresponding to the position where the cut portion (4) exists, exists in the direction perpendicular to the wall surface, the wall division body (A) ( It is necessary that the wall surface is 2w).
  • the position of the cut portion (4) is displaced in the wall length direction between the walls of the adjacent rows, so that the adhesive liquid spreads widely in the wall direction along the wall as described above. The adhesive is highly prevented from entering the combined element region (1).
  • the length (L 4 ) of each cut portion (4) existing at both ends of the wall split body (A) (2w) in the wall length direction is the same cut. It is preferably 0.3 to 0.7 times the length (L 2 ) of the wall divided body (A) (2w) sandwiched between the portions (4) in the wall length direction, and more preferably.
  • the range is 0.32 to 0.65 times, more preferably 0.35 to 0.6 times. Within the above range, the adhesive liquid can be guided between the walls and spread widely along the walls.
  • the length (L 4 ) of the cut portion (4) in the wall length direction is the same length from the base to the top (error is 5% or less), and the cut portion (4) is orthogonal to the wall surface.
  • the shape of the cut portion (4) seen from the direction (X direction in FIG. 2) is a quadrilateral.
  • the shape of the cut portion (4) is a parallelogram. In addition to the parallelogram, it may be a rectangle or a square. That is, it is preferable that the shape of the base is wide so that the adhesive liquid can be spread widely in the wall region, which is lower than the height of the male engaging element (1f).
  • a trapezoidal shape may be used.
  • the shape of the side piece of the cut portion (4) that is, the shape of the cut portion side of the wall dividing body (A) (2w) may be a straight line or a curved line.
  • the length (L 2 ) of the wall dividing body (A) (2w) in the wall length direction is the height (h 2 ) of the wall dividing body (A) (2w). It is preferably 2 to 6 times, more preferably 2.5 to 5 times, and even more preferably 2.8 to 4.5 times.
  • the adhesive liquid easily penetrates into the wall from the cut portion (4), and is formed in the gap between the walls along the wall dividing body (A) (2w). It becomes easy to spread widely.
  • the length (L 2 ) of the wall divided bodies (A) and (2w) in the wall length direction is preferably in the range of 0.8 to 4 mm, more preferably in the range of 1 to 2.5 mm.
  • the length (L 4) of the cut portion (4) in the wall length direction and the length (L 2 ) of the wall divided body (A) (2w) in the wall length direction are both shown in FIG. As shown in, it means a length measured at a height of one -third of the height (h1) of the male engaging element (1f).
  • the width (w 2 ) is preferably in the range of 0.1 to 0.3 mm because the wall-divided body (A) does not easily fall down due to the pressing of the adhesive liquid. More preferably, it is in the range of 0.15 to 0.25 mm.
  • the distance (b 2 ) from the adjacent wall is 0.5 to 4 times the thickness (w 2 ) of the wall divided bodies (A) and (2w), which is the adhesion. It is preferable because the agent solution can be widely spread between the walls, and a range of 1 to 3 times is particularly preferable.
  • the wall-divided body (A) (2w) stands upright from the substrate (3) while maintaining a constant thickness without changing the thickness (w 2 ) from the base to the tip of the substrate as described above. preferable.
  • each wall region (2) it is preferable that five or more rows of walls exist in parallel along the length direction in each wall region (2) (five rows in FIG. 2).
  • the presence of the plurality of rows of walls allows the adhesive liquid to spread widely over the wall region (2) and prevent the adhesive liquid from reaching the engaging element region (1). It is more preferably 6 to 15 rows, and even more preferably 8 to 12 rows.
  • the width of the wall region (2) in the direction orthogonal to the length direction is preferably in the range of 2 to 10 mm, more preferably in the range of 3 to 8 mm, and even more preferably 3.
  • the range is 5 to 6 mm.
  • the density of the wall divided bodies (A) (2w) in the wall region (2) is preferably 60 to 160 pieces / cm 2 , and more preferably 80 to 140 pieces / cm 2 . Further, it is preferably 0.7 to 1.5 times the density of the male engaging element in the engaging element region (1).
  • the number of engaging element rows existing in the engaging element region (1) is preferably 15 to 40 rows from the viewpoint of obtaining a high engaging force, and the spacing (b 1 ) between the engaging element rows is 0.2 to 1.0 mm. Is preferable in that it prevents the adhesive from reaching the engaging element.
  • the male type engaging element (1f) forming the engaging element region (1) As shown in FIGS. It rises from the surface and does not branch from the root to the tip, but the thickness (width) in the wall length direction gradually becomes thinner as it gets closer to the tip, bends in the wall length direction from the middle, and the tip becomes a substrate.
  • a hook-shaped engaging element that is bent so as to approach is preferable.
  • a male engaging element having a bulging head larger than the shaft such as a T-shaped, a sword-shaped, or a mushroom-shaped fastener at the top is generally used in the same manner as the hook-shaped male engaging element. ing.
  • Such hook-shaped engaging elements are bent in a hook shape in a direction parallel to the length direction of the wall, and are lined up in a row in the direction in which the hook shape is bent. It is preferable that the hook-shaped engaging elements existing in the same row are bent in the same direction. Further, the hook-shaped engaging elements in all rows may be bent in the same direction. Alternatively, half of the rows of hook-like engaging elements may be bent in the opposite direction. In this case, the bending direction for each row may be opposite, or the bending direction for each of a plurality of rows may be opposite.
  • the height (h 1 ) from the surface to the top of the substrate (3) of the male engaging element is preferably 0.6 to 1.5 mm, more preferably 0. The range is 8 to 1.3 mm.
  • the height (h 2 ) of the wall dividing body (A) (2w) needs to be 0.25 to 0.7 times the height (h 1 ) of the male engaging element.
  • the width (w 1 ) of the male engaging element (1f) that is, the width (w 1 ) of the male engaging element (1f) in the directions orthogonal to both the engaging element row direction and the height direction of the engaging element. Is preferably in the range of 0.15 to 0.5 mm.
  • the width (w 1 ) of the male engaging element (1f) is 1.0 to 3.0 times the width (w 2 ) of the wall splitting body (A), but the presence of the wall region is inconspicuous and high. It is preferable because an engaging force can be obtained.
  • the length of the base of the male engaging element (1f) in the engaging element row direction is preferably 0.7 to 1.5 mm, more preferably 0.8 to 1.3 mm.
  • the length of the base of the male engaging element (1f) in the row direction of the engaging element is preferably 0.6 to 1.2 times the height of the male engaging element (h 1 ), more preferably 0. It is in the range of .65 to 1.0 times.
  • the thickness of the male engaging element (1f) in the wall length direction as described above, the thick base and the thin tip are the points that the male engaging element is hard to fall down, and the point of the engaging force. Is preferable.
  • the male engaging element (1f) is a hook-shaped engaging element
  • the male engaging element (1f) is gradually moved toward the engaging element row from the vicinity of 1/2 to 3/4 of the engaging element height (h 1 ) from the base. It is preferable that it starts to bend.
  • the density of the male engaging element in the engaging element region (1) is preferably in the range of 60 to 160 elements / cm 2 , and particularly preferably 80 to 140 elements / cm 2 .
  • the width of 5 to 50 mm in the direction orthogonal to the row direction of the wall dividing body (A) (2w) of the engaging element region (1) makes it easy to firmly fix the interior material for automobiles, which is more important in terms of handleability. It is preferable in terms of resultant force, more preferably 10 to 40 mm, still more preferably 15 to 35 mm.
  • the wall regions (2) having a width of 2 to 10 mm exist on both sides of the engaging element region (1) having a width of 5 to 50 mm in the length direction, and the engaging elements having a width of 10 to 40 mm are engaged. It is more preferable that the wall region (2) having a width of 3 to 8 mm exists on both sides of the element region (1) in the length direction, and the width of the engaging element region (1) having a width of 15 to 35 mm is on both sides in the length direction. It is more preferable that a wall region (2) of 3.5 to 6 mm is present.
  • the ratio of the area of the engaging element region (1) to the total area of the wall regions (2) existing on both sides is preferably in the range of 1.5: 1 to 4: 1. , More preferably in the range of 1.7: 1 to 3: 1.
  • the wall regions on both sides of the engaging element region it is possible to prevent the adhesive liquid from entering the engaging element region from both sides, but the lengthwise end of the engaging element region orthogonal to the wall regions. It is not possible to prevent the adhesive liquid from entering from the portion.
  • the same wall-divided body (B) (3w) as the wall-divided body (A) also exists. The presence of such a wall splitting body (B) can prevent the adhesive liquid from entering the engaging element region from the lengthwise end portion of the male molded surface fastener.
  • the height, length, and width of the wall dividing body (B) are the same as those of the wall dividing body (A) of the wall region described above.
  • the wall dividing body (B) may exist parallel to the engaging element row over the entire length of the engaging element row, or may exist only at both ends in the length direction of the male molded surface fastener. You may. If the length of the male molded hook-and-loop fastener is predetermined, the wall splitting body (B) can be present only between the engagement element rows at both ends in the length direction, but otherwise. It is preferable that the wall splitting bodies (B) are interspersed between the engaging element rows over the entire length of the engaging element rows.
  • the wall splitting body (B) is present only at both ends in the length direction of the male molded surface fastener, but if it is present over the entire length of the engaging element train, it does not matter.
  • the wall split body (B) provided between the rows of engaging elements prevents the loop-shaped engaging element of the engaging partner from entering the hook of the male engaging element, and engages the male molded hook-and-loop fastener. The ability may be reduced.
  • the tip of the male engaging element and the wall divider (B) are provided so that the filament of the loop-shaped engaging element can penetrate into the hook of the male engaging element. It is preferable to provide a sufficient space between the wall divisions (B) arranged in the space or in the row direction.
  • the height of the wall dividing body (B) provided between the rows of engaging elements is made lower than the height ( h3 ) of the tip of the male engaging element from the substrate surface. It is preferable that the height of the wall splitting body (B) is 0.1 mm or more lower than the height of the male engaging element ( h3 ). As a result, the filament of the loop-shaped engaging element can freely penetrate into the hook of the male engaging element.
  • a line near 2/3 of the height (h 1 ) from the substrate surface of the male engaging element (1f) indicates the position of the tip of the male engaging element.
  • the length of the wall dividing body (B) and the length of the gap portion are set so that the wall dividing body (B) does not exist but the gap portion exists on both side surfaces of the tip portion of the male engaging element.
  • the shape of the gap may be adjusted according to the arrangement state of the male engaging elements.
  • a method may be used in which a space is provided in the gap between the wall dividing body (B) and the male engaging element so that the filament of the loop-shaped engaging element can freely penetrate.
  • a space is provided in the gap between the wall dividing body (B) and the male engaging element so that the filament of the loop-shaped engaging element can freely penetrate.
  • Sufficiently between the tip of the male engaging element and the wall divider (B) so that the looped engaging element can penetrate into the hook of the male engaging element using one or more of these. It is preferable to provide a space.
  • One row of the engaging element rows (B) of 2 to 5 rows is a row in which the wall splitting body (B) exists between two adjacent male engaging elements in the row.
  • the other rows 1 to 4 are rows in which the wall splitting body (B) does not exist between two adjacent male engaging elements in the row, and the plurality of wall splitting bodies (B) are oriented.
  • Engagement element regions arranged in a row in (P) are preferable.
  • the engaging element row (B) in which one row of male engaging elements (1f) and the wall splitting body (B: 3w) alternately exist is the wall splitting body (B).
  • One row of engaging element rows (B) in which male engaging elements (1f) and wall splitting bodies (B: 3w) are alternately present is arranged).
  • the distance between the two wall dividing bodies (B) adjacent to each other in the direction (P) is longer than the length (L 4 ) of the cut portion (4) of the wall region (2).
  • the wall splitting body (B) is also arranged in the engaging element region (1) as described above, when the male molded surface fastener is cut to an arbitrary length that is normally used and used.
  • the male molded surface fastener of the present invention is made of an ordinary thermoplastic resin, and examples of such a thermoplastic resin include polyolefin resins such as polyethylene, polypropylene, and ethylene-vinyl alcohol copolymer, polyethylene terephthalate, and polybutylene.
  • a thermoplastic resin include polyolefin resins such as polyethylene, polypropylene, and ethylene-vinyl alcohol copolymer, polyethylene terephthalate, and polybutylene.
  • thermoplastic non-epolymer resins such as polyester resins such as terephthalate, polybutylene succinate and polylactic acid, and polyamide resins such as nylon 6, nylon 66 and semi-aromatic polyamide, polyolefin resins and polyester elastomers
  • thermoplastic elastomer resins such as polystyrene-based elastomers, polyurethane-based elastomers, polyamide-based elastomers, and soft polyvinyl chlorides, which are used alone or in combination.
  • the semi-aromatic polyamide of the male molded surface fastener of the present invention can maintain a high engaging force for a long period of time even under harsh conditions such as automobile interior materials that are exposed for a long time under high temperature conditions.
  • Semi-aromatic polyamides are usually obtained from aliphatic diamines and aromatic dicarboxylic acids or derivatives thereof.
  • Examples of aliphatic diamines forming semi-aromatic polyamides are 1,6-hexanediamine, 1,8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1 , 12-Dodecanediamine, 2-methyl-1,5-pentanediamine, 3-methyl-1,5-pentanediamine, 2,2,4-trimethyl-1,6-hexanediamine, 2,4,4-trimethyl Examples thereof include -1,6-hexanediamine, 2-methyl-1,8-octanediamine, 5-methyl-1,9-nonanediamine and the like. Of these, 1,9-nonanediamine or a combination of 1,9-nonandiamine and 2-methyl-1,8-octanediamine is preferable in terms of retention of engaging force at high temperature and excellent moldability.
  • 1,9-nonandiamine and 2-methyl-1,8-octanediamine are used in combination as an aliphatic diamine
  • the molar ratio of 1,9-nonandiamine: 2-methyl-1,8-octanediamine is 40:60 to A ratio of 95: 5 is preferable in terms of retention of engaging force at high temperature and formability.
  • an aromatic dicarboxylic acid mainly composed of terephthalic acid is preferable in terms of lodging resistance and moldability at the time of crimping, and also in terms of engaging force. Of these, it is most preferable that the total amount of the aromatic dicarboxylic acid is terephthalic acid.
  • Semi-aromatic polyamide is an extremely rigid resin.
  • the male molded surface fastener of the present invention is molded from such a rigid resin by an injection molding method as described later, the male engaging element is cut or engaged when it is pulled out from the cavity during molding. Cracks may occur in the particularly bent part of the element. In order to prevent this, it is preferable to add a small amount of elastomer to such a semi-aromatic polyamide.
  • the elastomer to be added is a material having elasticity and flexibility like rubber, especially near room temperature, and which can be easily molded by softening at a molding temperature, specifically, a styrene-based elastomer.
  • a styrene-based elastomer examples thereof include vinyl chloride-based, olefin-based, urethane-based, ester-based, and amide-based elastomers.
  • the elastomer is a polyolefin-based elastomer, particularly a polyolefin-based elastomer modified with maleic anhydride
  • the semi-aromatic polyamide has a diamine component (1,9-nonanediamine and 2-methyl-1,8-octanediamine) and a dicarboxylic acid component.
  • the terminal amino group reacts with a functional group based on maleic anhydride to improve the integrity of the semi-aromatic polyamide and the elastomer, resulting in a male type. Molding surface It is possible to highly prevent the male engaging element from being cut or cracked when the male engaging element is pulled out from the cavity due to phase separation during molding of the fastener.
  • the amount of the elastomer added to the semi-aromatic polyamide is preferably 2 to 20% by weight based on the weight of the semi-aromatic polyamide. If it is within the above range, the effect of addition can be sufficiently obtained, the viscosity of the blended molten resin does not become too high, it becomes easy to press-fit it into the cavity, and the effect of using a semi-aromatic polyamide can be sufficiently obtained. .. It is more preferably in the range of 4 to 16% by weight, still more preferably in the range of 7 to 13% by weight. Further, other resins, stabilizers, colorants and the like can be added to the semi-aromatic polyamide within a range that does not significantly impair the performance.
  • the substrate constituting the hook-and-loop fastener becomes rigid, the bendability is lost, and the problem that the adhesiveness is lowered tends to occur.
  • the protrusion by providing the protrusion on the back surface side of the substrate, the adhesive liquid can be held on the back surface side without significantly impairing the flexibility of the substrate, so that the protrusion reduces the inflow of the adhesive liquid to the front surface side. Preferred above. Further, by providing the protrusion, the back surface of the hook-and-loop fastener is less likely to slip, which facilitates positioning on the back surface of the interior material for automobiles.
  • a method for manufacturing the male molded surface fastener of the present invention will be described.
  • a metal roll having a wall-divided body (A) -shaped cavity group on both sides of a male engaging element-shaped cavity group is used, and a resin melt is formed into a sheet on the surface.
  • a resin sheet having an engaging element region (1) in the center and wall regions (2) on both sides thereof by being flowed and the melt is press-fitted into the cavity, and after solidification, it is peeled off from the metal roll surface and at the same time pulled out from the cavity. Is used.
  • a group of rings is prepared.
  • a ring group is prepared and superposed on the wall ring group.
  • the wall ring group created by the same method as the wall ring group is superposed on the engaging element ring group, and a region having a large number of inverted J-shaped engaging element-shaped cavities on the outer periphery in the central portion.
  • a mold roll having a region having a large number of wall-divided body (A) -shaped cavities on the outer periphery is prepared on both sides thereof.
  • the metal ring 1 in which the cavity is not carved in the ring-shaped mold having the inverted J-shaped cavity facing in the opposite direction to the ring-shaped mold having the inverted J-shaped cavity is not carved.
  • cavities for the wall dividing body (A) are arranged in rows in the circumferential direction, and the metal roll width direction is such that such rows form a wall region. There are multiple columns in. Further, a plurality of inverted J-shaped cavities bent in the circumferential direction of the roll are arranged in a row in the circumferential direction, and the metal roll width direction is such that such rows form an engaging element region. There are multiple columns in.
  • the bending direction of the inverted J-shaped cavity is reversed in units of one row or in units of multiple rows. The inverted J-shaped cavity becomes thinner from the metal roll surface toward the tip in order to prevent cutting when it is pulled out, and gradually bends in the circumferential direction of the metal roll from the middle, and the tip approaches the metal roll surface. Looking in the direction.
  • the cooled and solidified sheet is peeled off from the surface of the mold roll, and the male engaging element and the wall splitting body (A) are pulled out from the cavity.
  • the male engaging element region (1) in which a large number of male engaging elements are present on the surface, and a wall region (2) having a large number of wall dividers (A) on both sides thereof.
  • the male molded surface fastener sheet of the present invention can be obtained.
  • a recess for protrusions is provided on the surface of the drum roll located at a position facing the metal roll, and the cavity is filled with the resin melt, and at the same time, the resin melt is also filled in the recess. It is preferable to use a method of filling, solidifying, and then peeling from the surface of the drum roll to form protrusions on the back surface of the substrate.
  • an inverted J-shape is inserted between the ring-shaped molds in which an inverted J-shaped shape is carved on the outer circumference.
  • the ring-shaped mold When inserting a ring-shaped mold with the wall-split body (B) shape carved on the outer circumference between the ring-shaped molds with the inverted J-shaped shape carved on the outer circumference, the ring-shaped mold Even if the wall-divided body (B) shape is carved at intervals on the entire outer circumference of the die, or the wall-divided body (B) shape is formed only in the portion corresponding to the end in the length direction of the male molded surface fastener. May be carved.
  • the wall dividing body (B) shape is carved on the entire outer circumference of the ring-shaped mold, as described above, the filament of the loop-shaped engaging element is free in the hook of the male engaging element. It is preferable to devise so that it can invade.
  • the height of the wall dividing body (B) is set to be lower than the height of the tip of the male engaging element from the substrate surface.
  • the shape of the cut part is adjusted to the arrangement state of the male engaging element, and the shape and the overlapping state of the ring mold are adjusted.
  • No cavity is carved on the outer circumference between the ring-shaped mold with the inverted J-shaped shape carved on the outer circumference and the ring-shaped mold with the wall split body (B) shape carved on the outer circumference.
  • a method such as inserting a thin metal ring or setting the spacing of the wall dividing body (B) shape carved on the outer circumference to 1/2 to 1/5 of the spacing of the inverted J-shaped shape is used.
  • the male molded surface fastener tape obtained in this way is cut to an appropriate length and attached to the back surface of the interior material for automobiles with an adhesive.
  • a material generally used as a ceiling material or a floor material for an automobile can be used.
  • a sheet obtained by laminating a non-woven fabric, a glass fiber mat, a foamed resin layer, a pile fabric, a woven or knitted fabric, natural or artificial leather, etc., and having a non-woven fabric layer on the back surface side may be mentioned.
  • the male molded surface fastener of the present invention is attached to the back surface of such an interior material for automobiles with an adhesive.
  • the adhesive used include solvent-based adhesives, emulsion-based adhesives, hot-melt-based adhesives, and curable adhesives.
  • moisture-curable instant adhesives have adhesive strength even under high temperature conditions. Since it does not deteriorate and can be cured and bonded in a short period of time, it is preferable in terms of handleability and workability, and further in terms of adhesive strength.
  • cyanoacrylate-based instant adhesives are preferable because they have high adhesive strength, excellent adhesive strength does not decrease even under high temperature conditions, curing time is short, and workability is excellent.
  • ethyl cyanoacrylate-based instant adhesives are preferable.
  • Adhesives are particularly preferred because they provide particularly excellent adhesive strength.
  • the adhesive liquid squeezes out from the end of the male molded surface fastener, and it penetrates into the surface fastener surface to engage with the surface fastener. Is likely to cause the problem of lowering.
  • the male molded surface fastener of the present invention is extremely effective in preventing this.
  • the viscosity of the adhesive liquid when used is in the range of 80 to 220 mPa ⁇ s at 25 ° C. in terms of adhesive strength, and further, in the wall region (2) existing on both sides of the male molded surface fastener of the present invention. It is preferable because it can sufficiently express its function.
  • the amount of the adhesive applied is preferably 0.0125 to 0.0375 g per 1 cm2 of the area to be attached.
  • the adhesive liquid flows into the engaging element surface of the male molded surface fastener surface by observing the surface of the male molded surface fastener adhered to the back surface of the automobile ceiling material with a loupe and engaging element. It was observed whether or not the adhesive had flowed into the area, and how the adhesive that had flowed into the wall area had solidified.
  • the engaging force at room temperature and 110 ° C. was measured according to the method of JIS L3416.
  • a polyphenylene sulfide woven surface fastener Magnetic Tape B48000.00 manufactured by Kuraray Fastening Co., Ltd. was used as a loop-shaped engaging element to be an engaging partner.
  • Example 1 Preparation of resin used for molding
  • a mixed diamine in which 50 mol% of the diamine component is 1,9-nonanediamine and 50 mol% is 2-methyl-1,8-octanediamine is used, and terephthalic acid is used as the aromatic dicarboxylic acid component.
  • a maleic anhydride-modified polyolefin-based elastomer (manufactured by Mitsui Kagaku Co., Ltd.) Toughmer) was added in a proportion of 10% by weight based on the semi-aromatic polyamide, and carbon black powder was added in an amount of 0.2% by weight based on the total amount of the semi-aromatic polyamide and the elastomer, and the mixture was mixed and pelletized. bottom.
  • a mold A ring-shaped mold with a thickness of 0.2 mm and a diameter of 212 mm, in which the shape of the wall split body (A) is carved on the outer circumference, and a ring-shaped mold with a flat outer peripheral surface having a flat thickness of 0.25 mm and a diameter of 0.25 mm.
  • the position of the wall dividing body (A) is set to the adjacent ring mold so that the center of the wall dividing body (A) is the cut portion at both ends of the wall dividing body (A) on the adjacent wall with the 212 mm metal ring.
  • a mold roll (1) was prepared by staggering and alternately stacking a total of 21 rolls.
  • a ring-shaped mold with a thickness of 0.30 mm and a diameter of 212 mm in which the shape of the hook type engaging element is carved on the outer circumference.
  • a mold roll (2) was prepared by stacking a total of 70 metal rings having a thickness of 0.30 mm and a diameter of 212 mm having a flat outer peripheral surface without engraving such a shape in this order.
  • the mold roll (3) was produced in the same manner as the mold roll (1).
  • the mold roll (1), the mold roll (2), and the mold roll (3) are superposed and integrated in this order, and the cavity of the hook type engaging element shape and the opposite direction are directed to the outer peripheral surface thereof.
  • a mold roll having a width of 20 mm having a large number of hook-shaped engaging element-shaped cavities and a wall region having a width of 4 mm having a large number of wall-divided body (A) -shaped cavities on both sides thereof was produced. ..
  • a metal roll by extruding a melt (temperature: 300 ° C.) of a resin pellet obtained by adding the above-mentioned elastomer to the above-mentioned semi-aromatic polyamide into the gap between the above-mentioned mold roll and the drum roll existing at a position opposite to the above-mentioned mold roll and pressing the metal roll.
  • the cavity was filled with the resin melt and a sheet having a uniform thickness was formed on the roll surface. While the mold roll was rotating, the resin in the cavity was cooled and solidified by water constantly circulating in the roll, and then stretched by a nip roll having a gap adjusted so that the substrate thickness was 0.20 mm. The cooled and solidified sheet was peeled off from the surface of the mold roll to produce a black male molded surface fastener tape.
  • the obtained male molded surface fastener tape has a shape as shown in FIG. 1, that is, a wall having a width of 4 mm on both sides of an engaging element region (1) having a width of 20 mm in which a large number of male engaging elements are present.
  • the tape had a region (2) parallel to the engaging element region (1).
  • the male engaging elements (1f) existing in the engaging element region (1) are arranged in a row in the wall length direction to form an engaging element row, and a plurality of engaging element rows are engaged. They were lined up parallel to the direction of the element train.
  • the male engaging element had a uniform width in the directions orthogonal to both the wall length direction and the height direction. As shown in FIG.
  • the male engaging element gradually narrows from the root to the tip without branching in the middle or at the tip, and gradually bends in the wall length direction from the middle to the tip.
  • the portion had a shape facing slightly closer to the substrate.
  • a plurality of male engaging elements are lined up in a row in the same direction as the bending direction of the male engaging element, and the male engaging element is bent in a row unit in the opposite direction. It had an inverted J-shape.
  • the shape of the male engaging element is as shown in FIGS. 2 to 4 (however, the back surface side protrusion does not exist), and the height (h 1 ) is 1.15 mm from the substrate surface, and the male type is engaged.
  • the lower end of the tip of the combined element approached the substrate by a distance equivalent to 5% of the height of the male engaging element (h 1 ) with respect to the height of the lower end of the top of the male engaging element. ..
  • the width (w 1 ) of the male engaging element is 0.30 mm
  • the spread of the base of the engaging element is 1.0 mm
  • the male engaging element is 2/3 of the height of the engaging element from the base. It started to bend gradually from the vicinity.
  • the male engaging elements are lined up in a row, the bending direction of the male engaging elements is the row direction, the density of the male engaging elements is 110 pieces / cm 2 , and the thickness of the substrate is 0.
  • the distance between adjacent male engaging elements was .20 mm, and the distance (b 1 ) was 0.3 mm.
  • wall region (2) existing on both sides so as to sandwich the engaging element region (1), walls extending in parallel along the engaging element region are parallel to each other in 10 rows with an interval of 0.3 mm. It existed.
  • cut portions (4) extending from the surface of the substrate to the top were arranged at equal intervals (error of 5% or less) while penetrating the wall in the thickness direction.
  • the wall was divided into a large number of wall-divided bodies (A) (2w) by the cut portion (4) to form a row of wall-divided bodies (A) (2w).
  • the height (h 2 ) of the wall dividing body (A) is 0.5 mm, and the place where the cut portion (4) of the wall exists is as shown in FIG.
  • each cut portion (4) existing at both ends of the wall divided body (A) (2w) in the wall length direction is 0.65 mm, and is sandwiched between the cut portions (4).
  • the length (L 2 ) of the existing wall divided bodies (A) and (2w) in the wall length direction was 1.35 mm.
  • the length of the cut portion (4) in the wall length direction is the same from the base to the top (error is 5% or less), and the shape of the cut portion (4) seen from the direction orthogonal to the wall surface is shown in the figure. It was a parallelogram as shown in 2.
  • the thickness (W 2 ) of the wall divided bodies (A) and (4) was 0.2 mm, and the density of the wall divided bodies (A) and (4) in the wall region was 97 pieces / cm 2 .
  • the width of the engaging element region (1) was 20 mm, and the width of the wall region (2) was 4 mm, respectively.
  • the car ceiling material used was Both sides of a foamed resin layer having a thickness of 8 mm made of foamed polyurethane were covered with a glass fiber mat (grain: 100 mm / m 2 ) impregnated with a thermosetting isocyanate compound. Further, one side (front surface) is covered with artificial leather, the other side (back surface) is covered with a soft foamed polyurethane layer, and then an entangled non-woven fabric made of polyester fiber.
  • a laminate made of a film made of a hot melt polyolefin layer and an entangled non-woven fabric made of polyester fibers having a thickness of 1 mm is laminated so that the entangled non-woven fabric side is on the outside. It is an integrated product.
  • Example 1 except that the wall regions on both sides do not exist and a male molded surface fastener having a width of 28 mm covered with a male engaging element having the same shape as that of Example 1 is used up to both ends.
  • a male molded hook-and-loop fastener was attached to the back surface of the automobile ceiling material by the same method as in the above.
  • the height (h 2 ) of the wall dividing body (A) (2w) of the wall region (2) is 0.32 times the height (h 1 ) of the male engaging element (Example 2). ), 0.62 times (Example 3), 0.21 times (Comparative Example 2), 0.80 times (Comparative Example 3), 1.0 times (Comparative Example 4), but the same as in Example 1.
  • a male molded surface fastener was manufactured. Then, each of the obtained five types of male molded surface fasteners was attached to the back surface of the ceiling material for automobiles by the same method as in Example 1.
  • Example 2 When the surface of the bonded male molded surface fastener was observed with a loupe in the same manner as in Example 1, in Example 2, although the spread of the adhesive along the wall partition was inferior to that of Example 1, the adhesive was adhered. The agent hardly penetrated the engaging element region. In Example 3, some spots where the adhesive was present in the form of a lump on the wall splitting body were observed, but the height of the lump was lower than the height of the male engaging element (h 1 ). Also, the adhesive spread along the wall dividers, and the adhesive hardly penetrated the engaging element region.
  • Comparative Example 2 the adhesive does not spread along the wall dividing body but reaches the engaging element region beyond the inner wall dividing body, and the male engaging element near the end is formed by the adhesive. It was observed to be covered. From this, it was confirmed that the inflow of the adhesive cannot be prevented only by the existence of the wall split body that does not satisfy the requirements of the present invention. In Comparative Example 3, it was confirmed that a small part of the adhesive was lumpy and swelled on the wall splitting body, and as a result, it was inferior to that of Example 1 in terms of engaging force.
  • Comparative Example 4 As in Comparative Example 3, a small part of the adhesive was lumped and swelled on the wall splitting body higher than that of Comparative Example 3, and as a result, the comparison was made in terms of engaging force. It was confirmed that it was inferior to that of Example 3.
  • Example 2 As a result of measuring the initial engaging force of these male molded surface fasteners at room temperature, the tensile shear strength is 37.0 N / cm 2 , the peel strength is 2.5 N / cm, and the peel strength is 2.5 N / cm. In Example 3, the tensile shear strength is 36.0 N / cm 2 and the peel strength is 2.3 N / cm. It was found that both of them were slightly inferior to those of Example 1 in terms of engaging force.
  • the tensile shear strength is 23.0 N / cm 2 , the peel strength is 1.5 N / cm, and In Comparative Example 3, the tensile shear strength is 30.0 N / cm 2 , the peel strength is 2.0 N / cm, and In Comparative Example 4, the tensile shear strength is 28.0 N / cm 2 and the peel strength is 1.8 N / cm. It was found that it was significantly inferior to that of Example 1.
  • Comparative Example 5 In the first embodiment, a male molded surface having a wall region in the same manner as in the first embodiment except that the wall existing in the wall region (2) is made into a continuous wall without a cut. A fastener was manufactured and attached to the back surface of an automobile ceiling material in the same manner as in Example 1.
  • Examples 4-5 In the first embodiment, the height (h 1 ) of the male engaging element is changed to 1.5 mm, and the height (h 2 ) of the wall splitting body (A) is also changed to 0.7 mm accordingly.
  • the height (h 2 ) of the wall dividing body (A) in the fourth row is the same as that of the first embodiment, and the height (h 2 ) of the wall dividing body (A) in the outermost row is set to four rows.
  • a surface fastener was manufactured and attached to the back surface of an automobile ceiling material in the same manner as in Example 1 (Example 5).
  • Example 2 When the surface of the male molded surface fastener bonded in Examples 4 and 5 was observed with a loupe in the same manner as in Example 1, the adhesive was applied to the wall regions (2) at both ends of the male molded surface fastener. ), It flowed widely and thinly between the walls, and did not flow into the engaging element region (1) at all. Furthermore, it can be confirmed that the adhesive that has flowed into the wall area (2) does not solidify in one place and does not form a raised lump, but flows thinly into the gaps between the walls of the wall area (2) and spreads between the walls. rice field.
  • Example 4 As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, in Example 4, the tensile shear strength is 39.0 N / cm 2 , the peel strength is 2.6 N / cm, and the peel strength is 2.6 N / cm. In Example 5, the tensile shear strength is 40.0 N / cm 2 and the peel strength is 2.7 N / cm. Both were excellent, almost comparable to those of Example 1.
  • Example 6 In Example 1 above, the shape of the male engaging element is carved on the outer circumference and inserted between ring-shaped molds with a thickness of 0.30 mm, and the outer circumference has a flat thickness of 0.30 mm.
  • the metal ring was replaced with the following ring-shaped mold and metal ring combination. That is, it is a ring-shaped mold similar to the ring-shaped mold having a thickness of 0.2 mm and a diameter of 212 mm in which the shape of the wall-divided body (A) used in Example 1 is carved on the outer circumference, but is male.
  • a ring-shaped mold in which the shape of one wall-divided body (B) is carved for three mold engaging elements, and a flat outer peripheral surface having a thickness of 0.05 mm on both sides of which the shape is not carved.
  • a male molded surface fastener was manufactured in the same manner as in Example 1 except that the combination was replaced with a combination sandwiched between metal rings having a diameter of 212 mm.
  • a row of wall splitting bodies (B) was present between the rows of engaging elements in the engaging element region.
  • the height of the wall dividing body (B) existing between the engaging elements is 0.18 mm lower than the height (h 3 ) of the tip of the male engaging element from the substrate surface, and further, the male engaging element is engaged. Both sides of the element coincided with the cut. Further, there is a gap between the male engaging element row and the wall splitting body row, which allows the loop-shaped engaging element to easily enter the hook of the male engaging element. ..
  • a plurality of male engaging elements are arranged in the direction (Q) to form a plurality of parallel engaging element trains.
  • Male engaging elements (1f) and wall dividers (3w) are alternately present in one row with respect to the three rows of engaging element rows extending along this direction (Q), and in the other two rows.
  • the adhesive protruding from both ends in the width direction of the surface fastener was observed in the wall region of both ends of the male molded surface fastener as in Example 1. It flowed widely and thinly between the walls, but did not flow into the engaging element area at all. Furthermore, the adhesive that flowed into the wall area was wide and thin and spread in the gaps between the walls. Further, the adhesive protruding from the end portion in the length direction of the male molded surface fastener was blocked by the outermost wall dividing body (B) and the cut portion in the length direction, and hardly penetrated into the inside thereof. ..
  • Example 1 the invasion of the adhesive liquid was completely blocked as compared with that of Example 1.
  • the tensile shear strength was 42.4 N / cm 2 and the peel strength was 3.0 N / cm, which were slightly lower than those of Example 1. Although it had excellent engagement force.
  • Example 7 the surface of the drum roll to be attached at a position facing the metal roll has a recess for protrusion (height 1.0 mm, width 0.5 mm, and is bent in one direction from the roll surface to the bottom of the recess. ) was present at a density of 1 on the roll surface of 0.25 cm 2 , and the same as in Example 1 except that when the resin melt was filled in the cavity of the metal roll, it was also filled in the recess for protrusion of the drum roll. And manufactured a male molded surface fastener. When the obtained male molded surface fastener and the male molded surface fastener of Example 1 were similarly bent in the width direction and the length direction, there was no difference in bendability. The obtained male molded surface fastener was attached to the back surface of the ceiling material for automobiles by the same method as in Example 1. However, the amount of the adhesive liquid applied was increased by 20% as compared with the case of Example 1.
  • the adhesive reached the engagement element region even though the amount of the adhesive liquid applied was larger than that of Example 1.
  • the amount of invasion was less than that of Example 1. From this, if the protrusion on the back surface side is present, even if the amount of the adhesive liquid used is large, it is possible to prevent the adhesive liquid from flowing into the engaging element region even more than in the case of the first embodiment. It was confirmed that it was good, and it was confirmed that it was excellent in terms of appearance.
  • the tensile shear strength was 43.5 N / cm 2 and the peel strength was 2.8 N / cm.
  • Engagement element region 2 Wall region 1f: Male engagement element 2w: Wall split body (A) 3w: Wall split body (B) provided between the engagement element rows 3: Substrate 4: Cut portion 5: Back surface side protrusion 6: Engagement element row (B) h 1 : Height of the male engaging element h 2 : Height of the wall dividing body (A) h 3 : Height of the tip of the male engaging element from the substrate surface L 2 : Wall of the wall dividing body (A) Directional length L 4 : Length of the cut in the direction of the wall

Abstract

Provided is a male molded hook-and-loop fastener including a resin sheet-like substrate, an engaging element region in which a plurality of male engaging elements made from the same resin and rising from the surface of the substrate are present, and, on either side of the engaging element region, wall regions in which walls that are made from the same resin, rise from the surface of the substrate, and extend parallel to the engaging element region are present at fixed intervals in a plurality of parallel rows, wherein conditions (1) to (3) described in the specification are satisfied. With this male molded hook-and-loop fastener, when the male molded hook-and-loop fastener is being bonded to the rear surface of an automotive interior decorating material using an adhesive, there are almost no problems of the adhesive liquid protruding from the edge portions of the male molded hook-and-loop fastener, the protruded adhesive liquid covering the engaging element surface of the male molded hook-and-loop fastener, or the adhesive hardening as high lumps, thereby causing a deterioration in the engagement capability of the engaging elements.

Description

雄型成形面ファスナーMale molded surface fastener
本発明は、自動車用内装材を車体に取り付けるのに適した雄型成形面ファスナーに関する。詳しくは、自動車用内装材の裏面に雄型成形面ファスナーを接着剤により貼り付ける際に、使用した接着剤が雄型成形面ファスナーの端部からはみ出し、はみ出した接着剤が雄型成形面ファスナーの表面側の係合素子面に侵入して係合素子面を覆い、その結果、係合素子の係合能力を低下させるという問題点を殆ど生じない雄型成形面ファスナー、雄型成形面ファスナーが接着剤により貼り付けられた自動車用内装材、及び該内装材が固定された車体に関する。 The present invention relates to a male molded surface fastener suitable for attaching an automobile interior material to a vehicle body. Specifically, when attaching the male molded surface fastener to the back surface of the interior material for automobiles with an adhesive, the adhesive used protrudes from the end of the male molded surface fastener, and the protruding adhesive is the male molded surface fastener. Male-molded hook-and-loop fasteners and male-molded hook-and-loop fasteners that invade the engaging element surface on the surface side of the The present invention relates to an automobile interior material to which is attached by an adhesive, and a vehicle body to which the interior material is fixed.
 従来から、物体の表面に対象物を取り付ける手段の一つとして、物体と対象物のいずれか一方の表面にフック型で代用される雄型の係合素子を有する雄型面ファスナーを固定するとともに、もう一方の表面にループ型係合素子を有する雌型面ファスナーを固定し、そして両方の面ファスナーの係合素子面を重ね合わせて両方の係合素子を係合させることにより、物体の表面に対象物を取り付ける方法が用いられている。 Conventionally, as one of the means for attaching an object to the surface of an object, a male hook-and-loop fastener having a male engaging element substituted by a hook type is fixed to the surface of either the object or the object. The surface of the object, by fixing a female hook-and-loop fastener with a loop-type hook-and-loop element to the other surface, and overlapping the engaging element surfaces of both hook-and-loop fasteners to engage both engaging elements. A method of attaching an object to an object is used.
 自動車の分野においても、天井用や床材用の内装材を車体本体に取り付けて固定する手段として、雄型面ファスナーと雌型面ファスナーの組み合わせが用いられている。具体的には、天井材や床材等の内装材の裏面に雄型面ファスナーを取り付け、そして車体側に雌型面ファスナーを取り付け、両方の面ファスナーを係合させることにより内装材を車体に固定する方法が広く用いられている。 Also in the field of automobiles, a combination of male and female hook-and-loop fasteners is used as a means for attaching and fixing interior materials for ceilings and flooring to the main body of the vehicle body. Specifically, a male hook-and-loop fastener is attached to the back surface of the interior material such as ceiling material and floor material, and a female hook-and-loop fastener is attached to the vehicle body side, and the interior material is attached to the vehicle body by engaging both surface fasteners. The fixing method is widely used.
 この面ファスナーの組み合わせを構成する一方の雄型面ファスナーとして、織物からなる基布の表面にフック状のモノフィラメントを固定した雄型織物面ファスナーが知られている。雄型織物面ファスナーは、係合/剥離を繰り返しても係合力が殆ど低下しないというメリットを有しているが、その反面、係合力自体が低く、高い係合力が必要とされる自動車用内装材の固定用の雄型面ファスナーとしては適していない。したがって、自動車用内装材の固定には高い係合力が得られる雄型成形面ファスナーの方が好ましい。 As one of the male type surface fasteners constituting this combination of surface fasteners, a male type surface fastener in which a hook-shaped monofilament is fixed on the surface of a base cloth made of a woven fabric is known. Male woven hook-and-loop fasteners have the advantage that the engaging force does not decrease even after repeated engagement / peeling, but on the other hand, the engagement force itself is low and high engagement force is required for automobile interiors. Not suitable as a male hook-and-loop fastener for fixing materials. Therefore, a male molded surface fastener that can obtain a high engaging force is preferable for fixing an interior material for an automobile.
 このようなことから、自動車用内装材を車体に固定する手段として雄型成形面ファスナーを用いる方法が提案されている。例えば、特許文献1には、雄型成形面ファスナーを粘着剤により自動車用天井材の裏面に取り付けることが記載されている。しかしながら、粘着剤を用いて貼り付けると、粘着剤が車体の温度上昇に伴い粘着力が低下するという問題点を有している。特に自動車の場合には、夏の強力な太陽により車体の温度が高温となることから、粘着力は大きく低下し、場合によってはそれが原因で天井材の剥離等の大きな問題を生じる可能性を有している。 For this reason, a method of using a male molded surface fastener as a means for fixing an automobile interior material to a vehicle body has been proposed. For example, Patent Document 1 describes that a male molded surface fastener is attached to the back surface of an automobile ceiling material with an adhesive. However, when the adhesive is attached using an adhesive, the adhesive has a problem that the adhesive strength decreases as the temperature of the vehicle body rises. Especially in the case of automobiles, the temperature of the car body becomes high due to the strong summer sun, which greatly reduces the adhesive strength, and in some cases, it may cause major problems such as peeling of the ceiling material. Have.
 このような粘着剤を使用する方法に代えて、特許文献2には、予め金型の所定位置に裏面にホットメルト接着剤を塗布した雄型成形面ファスナーを係合素子面が金型面側となるようにセットし、次いで、自動車用内装材用シートを金型に挿入し、加熱加圧して所定の形状に成形し、冷却後に金型から取り出すことにより所定位置に雄型成形面ファスナーが固定された自動車用内装材を製造する方法が記載されている。
 このホットメルト接着剤により取り付ける方法を用いると、裏面の所定位置に雄型成形面ファスナーが固定された自動車用内装材が一挙に得られる。その反面、加熱成形温度とホットメルト接着剤のホットメルト温度を一致させる必要があるため成形条件が限定され、さらに自動車用内装材を成形する工場でしか実施できないという問題点を有している。
Instead of the method of using such an adhesive, Patent Document 2 describes a male molded surface fastener in which a hot melt adhesive is applied to a predetermined position on the back surface of a mold in advance, and the element surface is on the mold surface side. Then, insert the sheet for interior materials for automobiles into the mold, heat and pressurize it to form it into a predetermined shape, cool it, and then remove it from the mold to place the male mold surface fastener in the predetermined position. It describes how to make a fixed automotive interior material.
By using this method of attaching with a hot melt adhesive, an automobile interior material in which a male molded surface fastener is fixed at a predetermined position on the back surface can be obtained at once. On the other hand, since it is necessary to match the heat molding temperature with the hot melt temperature of the hot melt adhesive, the molding conditions are limited, and there is a problem that it can be carried out only in a factory for molding interior materials for automobiles.
 このような粘着剤やホットメルト系接着剤に代えて、溶剤系、エマルジョン系、又は硬化型の接着剤を用いると、上記した高温での粘着力の低下という問題、また成形条件や実施場所の限定という問題は解決される。 If a solvent-based, emulsion-based, or curable adhesive is used instead of such an adhesive or a hot-melt adhesive, the above-mentioned problem of deterioration of adhesive strength at high temperature, molding conditions, and implementation location can be used. The problem of limitation is solved.
 本発明者等は、自動車用内装材の裏面に雄型成形面ファスナーを上記したような接着剤により貼り付ける技術に関して研究を行ったところ、自動車用内装材の裏面は不織布や発泡樹脂等により覆われているので、使用した接着剤液の量が少ない場合には、不織布内や発泡樹脂内に接着剤液が吸収されて肝心の接着面に留まらず、十分な接着力が得られないという現象が生じることを見出した。このような内装材の裏面に接着剤により面ファスナーを強固に貼り付けるためには、接着剤液を多めに使用する必要がある。しかし、使用した接着剤液が接着時に面ファスナーの端部からはみ出し、はみ出した接着剤液が面ファスナーの表面側に侵入して係合素子面を覆ったり、あるいは係合素子面上に盛り上がった大きな塊状で存在したりして、係合素子の係合を妨げ、係合能力を低下させるという問題が新たに生じることを見出した。 The present inventors have conducted research on a technique for attaching a male molded surface fastener to the back surface of an automobile interior material with an adhesive as described above, and found that the back surface of the automobile interior material is covered with a non-woven fabric, foamed resin, or the like. Therefore, when the amount of the adhesive liquid used is small, the adhesive liquid is absorbed in the non-woven fabric or the foamed resin and does not stay on the essential adhesive surface, so that sufficient adhesive strength cannot be obtained. Was found to occur. In order to firmly attach the hook-and-loop fastener to the back surface of such an interior material with an adhesive, it is necessary to use a large amount of adhesive liquid. However, the adhesive liquid used squeezed out from the end of the hook-and-loop fastener at the time of bonding, and the squeezed adhesive liquid invaded the surface side of the surface fastener and covered the surface of the engaging element or swelled on the surface of the engaging element. It has been found that a new problem arises in which the engaging element is hindered from engaging with the engaging element and the engaging ability is lowered due to the presence of a large lump.
 係合素子面に接着剤液が流れ込まないようにした雄型成形面ファスナーとして、特許文献3に記載された雄型成形面ファスナーが知られている。この特許文献3に記載されている雄型成形面ファスナーは、座席用クッション体等の発泡成形体の表面を覆う表皮材を座席形状の発泡成形体の表面に固定するために用いられる雄型成形面ファスナーである。具体的には、発泡成形体を発泡成形する金型内に該雄型成形面ファスナーを予めセットしておき、この状態で金型内に発泡樹脂液を注入して表面に雄型成形面ファスナーが固定された発泡成形体を製造する、いわゆるモールドイン成形に用いられる雄型成形面ファスナーである。 The male molded surface fastener described in Patent Document 3 is known as a male molded surface fastener that prevents the adhesive liquid from flowing into the engaging element surface. The male-molded surface fastener described in Patent Document 3 is a male-molded surface fastener used for fixing a skin material covering the surface of a foam-molded body such as a seat cushion to the surface of a seat-shaped foam-molded body. It is a hook-and-loop fastener. Specifically, the male mold surface fastener is set in advance in the mold for foam molding the foam molded body, and in this state, the foamed resin liquid is injected into the mold to form the male mold surface fastener on the surface. It is a male-molded surface fastener used for so-called mold-in molding, which manufactures a foam-molded body to which is fixed.
 特許文献3には、係合素子領域の両端部に樹脂侵入阻止壁を設けた雄型成形面ファスナーが記載されている。モールドイン成形の際に、係合素子領域まで発泡樹脂液が侵入して係合素子の係合能を喪失することを防ぐために、特許文献3の0045段落に記載されているように、係合素子領域の両端部に係合素子と同一の高さあるいは係合素子よりも高い高さを有する樹脂侵入阻止壁を設けて、該壁と金型との間の隙間をなくして、成形中に隙間から発泡樹脂液が係合素子領域へ侵入することを阻止している。さらに特許文献3には、金型形状に沿って容易に湾曲できて金型に密着できるようにするため壁には切目を入れることも記載されている。この切目は、付け根に行くほど幅が狭くなる、いわゆる楔形形状を有する隙間の狭いものである。 Patent Document 3 describes a male molded surface fastener provided with resin intrusion prevention walls at both ends of the engaging element region. As described in paragraph 0045 of Patent Document 3, in order to prevent the foamed resin liquid from invading the engaging element region and losing the engaging ability of the engaging element during mold-in molding, engagement is performed. Resin intrusion prevention walls having the same height as the engaging element or higher than the engaging element are provided at both ends of the element region to eliminate the gap between the wall and the mold during molding. It prevents the foamed resin liquid from entering the engaging element region through the gap. Further, Patent Document 3 also describes that a cut is made in the wall so that the wall can be easily curved along the shape of the mold and can be brought into close contact with the mold. This cut has a so-called wedge shape and a narrow gap, which becomes narrower toward the base.
 本発明者等は、この特許文献3に記載されている雄型成形面ファスナーを用いて、自動車用内装材の裏面に接着剤により貼り付けるテストを行ったところ、裏面からはみ出した接着剤液が雄型成形面ファスナーの樹脂侵入阻止壁を乗り越えて係合素子領域まで到達して係合素子面を覆い、さらに壁を乗り越えた箇所で接着剤が高く盛り上がった塊状で固化して、係合力を低下させることが分かった。結局、自動車用内装材の裏面に接着剤により雄型成形面ファスナーを取り付ける際に、はみ出した接着剤液が係合素子領域へ侵入することを阻止する技術としては、この特許文献3に記載された雄型成形面ファスナーは使用することができないことを見出した。 The present inventors conducted a test of attaching the male-shaped molded surface fastener described in Patent Document 3 to the back surface of an automobile interior material with an adhesive, and found that the adhesive liquid protruding from the back surface was found. Overcoming the resin intrusion prevention wall of the male molded surface fastener, reaching the engaging element area and covering the engaging element surface, and further solidifying in the form of a lump of adhesive that rises high at the point where the wall is overcome, the engaging force is increased. It turned out to reduce. After all, when the male molded surface fastener is attached to the back surface of the interior material for automobiles with an adhesive, a technique for preventing the adhesive liquid that has squeezed out from entering the engaging element region is described in Patent Document 3. It was found that the male-molded hook-and-loop fastener cannot be used.
特開平11-179813号公報Japanese Unexamined Patent Publication No. 11-179813 特開2017-1555号公報Japanese Unexamined Patent Publication No. 2017-1555 特開2010-162339号公報Japanese Unexamined Patent Publication No. 2010-162339
 本発明は、上記した問題点、すなわち自動車用内装材の裏面に接着剤により雄型成形面ファスナーを貼り付ける際に、使用した接着剤液が雄型成形面ファスナーの端部からはみ出し、はみ出した接着剤液が雄型成形面ファスナーの表面側の係合素子面に侵入して係合素子面を覆い、あるいは接着剤が塊状に盛り上がって固まり、その結果、係合素子の係合能力を低下させるという問題点が殆ど生じない雄型成形面ファスナーおよびこのような雄型成形面ファスナーを接着剤により裏面に固定した自動車用内装材を提供することを目的とする。 The present invention has the above-mentioned problem, that is, when the male molded surface fastener is attached to the back surface of the interior material for automobiles with an adhesive, the adhesive liquid used protrudes from the end portion of the male molded surface fastener and protrudes. The adhesive liquid invades the engaging element surface on the surface side of the male molded surface fastener and covers the engaging element surface, or the adhesive rises and hardens in a lump, and as a result, the engaging ability of the engaging element decreases. It is an object of the present invention to provide a male-molded hook-and-loop fastener that hardly causes a problem of causing the male-shaped molded surface fastener and an interior material for an automobile in which such a male-shaped molded surface fastener is fixed to the back surface by an adhesive.
 すなわち本発明は、
 樹脂製のシート状基板、
 該シート状基板の表面から立ち上がる同一樹脂製の雄型係合素子が複数存在している係合素子領域、および
 該シート状基板の表面から立ち上がり、かつ該係合素子領域に沿って平行に伸びる同一樹脂製の壁が一定間隔を空けて複数列平行に存在している壁領域が該係合素子領域の両側に存在している雄型成形面ファスナーにおいて、以下の条件(1)~(3)を満足していることを特徴とする雄型成形面ファスナーである。
(1)各壁には、壁を厚さ方向に貫通し、かつ、壁の下部から頂部に至る複数の切目部が等間隔(誤差が5%以下)で配置されていて、この切目部により壁が複数の壁分割体(A)に分断されて、壁が壁分割体(A)の列を形成していること、
(2)壁分割体(A)の高さが、雄型係合素子の高さの0.25~0.7倍であること、
(3)一つの壁の切目部が存在している位置に対応する箇所が、隣の壁では壁分割体(A)の壁面となっていること。
That is, the present invention
Resin sheet-like substrate,
An engaging element region in which a plurality of male engaging elements made of the same resin rising from the surface of the sheet-shaped substrate exists, and rising from the surface of the sheet-shaped substrate and extending in parallel along the engaging element region. In the male molded surface fastener in which wall regions made of the same resin exist in parallel in a plurality of rows at regular intervals on both sides of the engaging element region, the following conditions (1) to (3). ) Is a male-molded hook-and-loop fastener.
(1) In each wall, a plurality of cuts penetrating the wall in the thickness direction and extending from the lower part to the top of the wall are arranged at equal intervals (error is 5% or less), and the cuts are used. The wall is divided into a plurality of wall divisions (A), and the walls form a row of wall divisions (A).
(2) The height of the wall dividing body (A) is 0.25 to 0.7 times the height of the male engaging element.
(3) The part corresponding to the position where the cut portion of one wall exists is the wall surface of the wall dividing body (A) in the adjacent wall.
 本発明の好ましい態様において、壁分割体(A)の両端に存在している各切目部(4)の壁長さ方向の長さは、該切目部に挟まれている壁分割体(A)の壁長さ方向の長さの、0.3~0.7倍である。 In a preferred embodiment of the present invention, the length of each cut portion (4) existing at both ends of the wall split body (A) in the wall length direction is the wall split body (A) sandwiched between the cut portions. It is 0.3 to 0.7 times the length in the wall length direction.
 本発明の他の好ましい態様において、各壁領域には、5列以上の壁が係合素子領域に沿って平行に存在している。 In another preferred embodiment of the present invention, in each wall region, five or more rows of walls are present in parallel along the engaging element region.
 本発明の他の好ましい態様において、切目部の壁長さ方向の長さが、付け根から頂部に至るまで同一の長さ(誤差が5%以下)であり、かつ、切目部の壁面に直交する方向から見た切目部の形状が四辺形である。 In another preferred embodiment of the present invention, the length of the cut portion in the wall length direction is the same length from the base to the top (with an error of 5% or less) and is orthogonal to the wall surface of the cut portion. The shape of the cut portion seen from the direction is a quadrilateral.
 本発明の他の好ましい態様において、壁分割体(A)の壁長さ方向の長さが壁分割体(A)の高さの2~6倍である。 In another preferred embodiment of the present invention, the length of the wall dividing body (A) in the wall length direction is 2 to 6 times the height of the wall dividing body (A).
 本発明の他の好ましい態様において、壁分割体(A)の厚さが0.1~0.3mmであり、かつ、壁分割体(A)の高さが0.3~0.8mmである。 In another preferred embodiment of the present invention, the thickness of the wall dividing body (A) is 0.1 to 0.3 mm, and the height of the wall dividing body (A) is 0.3 to 0.8 mm. ..
 本発明の他の好ましい態様において、係合素子領域には、複数の雄型係合素子が壁領域に平行に列をなして並んでいる係合素子列が複数列存在し、隣り合う係合素子列の間に壁分割体(B)が存在する。なお、壁領域に存在している壁分割体(A)と区別するために、係合素子領域に存在している壁分割体を壁分割体(B)と称する。 In another preferred embodiment of the present invention, the engaging element region has a plurality of rows of engaging element rows in which a plurality of male engaging elements are arranged in a row parallel to the wall region, and the engagement elements are adjacent to each other. There is a wall divider (B) between the element trains. In order to distinguish it from the wall dividing body (A) existing in the wall region, the wall dividing body existing in the engaging element region is referred to as a wall dividing body (B).
 本発明の他の好ましい態様において、複数の雄型係合素子が係合素子列方向に対して直角方向に列をなして並んでいる係合素子列(B)が複数平行に存在し、2~5列の係合素子列(B)の1列は、該列中の隣り合う2個の雄型係合素子の間に壁分割体(B)が存在する列であり、他の1~4列は、該列中の隣り合う2個の雄型係合素子の間には壁分割体(B)が存在しない列であり、かつ、複数の壁分割体(B)が係合素子列方向に列をなして並んでいる。 In another preferred embodiment of the present invention, a plurality of engaging element rows (B) in which a plurality of male engaging elements are arranged in a row in a direction perpendicular to the engaging element row direction are present in parallel. One row of the five rows of engaging element rows (B) is a row in which the wall splitting body (B) exists between two adjacent male engaging elements in the row, and the other 1 to 1 to The four rows are rows in which the wall dividing body (B) does not exist between two adjacent male engaging elements in the row, and the plurality of wall dividing bodies (B) are the engaging element rows. They are lined up in a row in the direction.
 本発明の他の好ましい態様において、基板裏面から立ち上がり、高さが基板厚さの0.5~5倍である突起が基板裏面側に存在している。 In another preferred embodiment of the present invention, a protrusion rising from the back surface of the substrate and having a height of 0.5 to 5 times the thickness of the substrate is present on the back surface side of the substrate.
 本発明の他の好ましい態様において、雄型成形面ファスナーを構成する樹脂は半芳香族ポリアミドである。 In another preferred embodiment of the present invention, the resin constituting the male molded surface fastener is a semi-aromatic polyamide.
 本発明の他の好ましい態様において、前記半芳香族ポリアミドは、1,9-ノナンジアミンと2メチル―1,8-オクタンジアミンを含むジアミン成分及びテレフタル酸を含むジカルボン酸成分から得られる半芳香族ポリアミドである。 In another preferred embodiment of the invention, the semi-aromatic polyamide is a semi-aromatic polyamide obtained from a diamine component containing 1,9-nonanediamine and 2-methyl-1,8-octanediamine and a dicarboxylic acid component containing terephthalic acid. Is.
 本発明はさらに、自動車用内装材の裏面に前記雄型成形面ファスナーの裏面が接着剤により貼り付けられている自動車用内装材を提供する。 The present invention further provides an automobile interior material in which the back surface of the male molded surface fastener is attached to the back surface of the automobile interior material with an adhesive.
 本発明の他の好ましい態様において、前記接着剤はエチルシアノアクリレート系の瞬間接着剤である。 In another preferred embodiment of the present invention, the adhesive is an ethyl cyanoacrylate-based instant adhesive.
 本発明はさらに、自動車用内装材の裏面に取り付けられた前記雄型成形面ファスナーの雄型係合素子と、車体に取り付けたループ面ファスナーのループ状係合素子が係合している自動車用内装材が固定された車体を提供する。 The present invention further relates to an automobile for an automobile in which a male engaging element of the male molded surface fastener attached to the back surface of an automobile interior material and a loop-shaped engaging element of a loop surface fastener attached to a vehicle body are engaged. Provides a car body with fixed interior materials.
 上記したように、本発明の雄型成形面ファスナーは樹脂製の雄型係合素子が複数存在している係合素子領域及び該係合素子領域を挟むように存在する2つの壁領域を含む。各壁領域には該係合素子領域に沿って平行に伸びる複数列の同一樹脂製の壁が一定間隔を空けて存在している。各壁の高さは雄型係合素子の高さより低く、かつ、各壁は切目部により複数の壁分割体(A)に分断されて壁分割体(A)の列を形成している。一つの壁の切目部と隣の壁の切目部は長さ方向に位置がずれるように形成されている。 As described above, the male molded surface fastener of the present invention includes an engaging element region in which a plurality of resin male engaging elements are present and two wall regions existing so as to sandwich the engaging element region. .. In each wall region, a plurality of rows of walls made of the same resin extending in parallel along the engaging element region exist at regular intervals. The height of each wall is lower than the height of the male engaging element, and each wall is divided into a plurality of wall divisions (A) by a cut portion to form a row of wall divisions (A). The cut portion of one wall and the cut portion of the adjacent wall are formed so as to be displaced in the length direction.
 このような壁領域を有していることにより、自動車用内装材の裏面に雄型成形面ファスナーを接着剤により貼り付ける際に、使用した接着剤液が重ね合わせた自動車用内装材と雄型成形面ファスナーの幅方向端部からはみ出しても、はみ出した接着剤液は壁領域の幅方向一番外側の壁分割体(A)に沿って流れる。該流れの一部は壁分割体(A)の両端部に存在している切目部から壁の内側に侵入し、侵入方向の正面に存在する内側の列の壁分割体(A)の壁面に衝突する。そのため、流れの勢いをそがれると共に両側に分けられて壁分割体(A)に沿って流れる。分けられた流れの一部は同じ壁分割体(A)の端部の切目部からさらに内側の列の壁との隙間内に侵入し、侵入方向の正面に存在するさらに内側の列の壁分割体(A)の壁面に衝突して、さらに勢いをそがれるとともに壁分割体(A)に沿って流れる。 By having such a wall area, when the male molded surface fastener is attached to the back surface of the automobile interior material with an adhesive, the used adhesive liquid is superimposed on the automobile interior material and the male mold. Even if it squeezes out from the widthwise end of the molded surface fastener, the squeezed out adhesive liquid flows along the outermost wall dividing body (A) in the widthwise direction of the wall region. A part of the flow penetrates into the inside of the wall from the cuts existing at both ends of the wall dividing body (A), and enters the wall surface of the wall dividing body (A) in the inner row existing in front of the intrusion direction. collide. Therefore, the momentum of the flow is slowed down and the flow is divided into both sides and flows along the wall dividing body (A). A part of the divided flow penetrates into the gap between the cut portion at the end of the same wall division (A) and the wall of the inner row, and the wall division of the inner row existing in front of the intrusion direction. It collides with the wall surface of the body (A), further loses momentum, and flows along the wall dividing body (A).
 このような流れを繰り返すうちに、接着剤液は、壁に沿って壁方向に広く拡散することを余儀なくされ、その結果、接着剤液は係合素子領域に殆ど到達しない。したがって接着剤液が雄型成形面ファスナーの表面側の係合素子まで侵入して係合素子を覆い、あるいは侵入した接着剤液が塊状で盛り上がった状態で固まり、その結果、係合素子の係合を妨げて、係合能力を低下させるという問題点が殆ど生じない。 While repeating such a flow, the adhesive liquid is forced to diffuse widely toward the wall along the wall, and as a result, the adhesive liquid hardly reaches the engaging element region. Therefore, the adhesive liquid penetrates to the engaging element on the surface side of the male molded hook-and-loop fastener and covers the engaging element, or the invading adhesive liquid solidifies in a lumpy and raised state, and as a result, the engaging element is engaged. There is almost no problem of hindering the mating and reducing the engaging ability.
 本発明の雄型成形面ファスナーでは、前記したように、壁分割体(A)の高さが、雄型係合素子の高さの0.25~0.7倍、すなわち壁分割体(A)の高さが雄型係合素子の高さよりかなり低い。接着剤液が一番外側の壁分割体(A)を乗り越えても、壁に沿って壁長さ方向に広げられるので、硬化した接着剤の塊は低くなり、したがって接着剤硬化物が雄型係合素子の係合を妨げることも殆どない。さらに接着剤液の一部が壁分割体(A)の上で塊状に盛り上がった状態で固化しても、壁分割体(A)の高さが雄型係合素子の高さよりかなり低いことから、壁分割体上で盛り上がった固化物が雄型係合素子の係合を妨げることは殆どない。 In the male molded surface fastener of the present invention, as described above, the height of the wall dividing body (A) is 0.25 to 0.7 times the height of the male engaging element, that is, the wall dividing body (A). ) Is considerably lower than the height of the male engaging element. Even if the adhesive liquid gets over the outermost wall partition (A), it spreads along the wall in the wall length direction, so that the hardened adhesive mass is low, and therefore the hardened adhesive is male. It hardly interferes with the engagement of the engaging element. Further, even if a part of the adhesive liquid is solidified in a state of being lumped on the wall dividing body (A), the height of the wall dividing body (A) is considerably lower than the height of the male engaging element. , The solidified material raised on the wall splitting body hardly interferes with the engagement of the male engaging element.
本発明の雄型成形面ファスナーの係合素子領域と壁領域の配置の一例を模式的に示した斜視図である。It is a perspective view schematically showing an example of the arrangement of the engagement element region and the wall region of the male molded surface fastener of this invention. 本発明の雄型成形面ファスナーの一例であって、図1に示す点線で囲った部分を拡大して模式的に示した斜視図である。It is an example of a male molded surface fastener of the present invention, and is a perspective view schematically showing an enlarged portion surrounded by a dotted line shown in FIG. 1. 図2に示す雄型成形面ファスナーを図2に示すX方向から見た側面図である。2 is a side view of the male molded surface fastener shown in FIG. 2 as viewed from the X direction shown in FIG. 2. 図2に示す雄型成形面ファスナーを図2に示すY方向から見た側面図である。2 is a side view of the male molded surface fastener shown in FIG. 2 as viewed from the Y direction shown in FIG. 2. 本発明の雄型成形面ファスナーの他の一例であって、図4と同様の方向から見た側面図である。It is another example of the male type molded surface fastener of this invention, and is the side view seen from the same direction as FIG. 本発明の雄型成形面ファスナーの他の一例の、係合素子領域を上から見た場合の模式図である。It is a schematic diagram when the engaging element region is seen from the top of another example of the male molded surface fastener of this invention.
 以下、本発明を図面に基づいて詳細に説明する。図1は、本発明の雄型成形面ファスナーの係合素子領域(1)と壁領域(2)との配置関係を模式的に示す図である。係合素子領域(1)に存在している雄型係合素子(1f)および壁領域(2)に存在している壁分割体(A)(2w)は省略した。図1に示すように、本発明の雄型成形面ファスナーでは、その長さ方向に沿って係合素子領域(1)と2つの壁領域(2)が並んで存在しており、係合素子領域(1)を挟んでその両側に壁領域(2)がそれぞれ存在している。 Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is a diagram schematically showing an arrangement relationship between an engaging element region (1) and a wall region (2) of the male molded surface fastener of the present invention. The male engaging element (1f) existing in the engaging element region (1) and the wall dividing body (A) (2w) existing in the wall region (2) are omitted. As shown in FIG. 1, in the male molded surface fastener of the present invention, the engaging element region (1) and the two wall regions (2) exist side by side along the length direction thereof, and the engaging element is present. Wall regions (2) exist on both sides of the region (1).
 図2は、図1に示す点線で囲った部分、すなわち本発明の雄型成形面ファスナーの係合素子領域(1)と壁領域(2)の境目付近の一例を模式的に示す斜視図である。この図において、手前が壁領域(2)、そして壁領域(2)の向こうが係合素子領域(1)となっている。この図から明らかなように、本発明の雄型成形面ファスナーでは、壁領域(2)を構成する複数の壁分割体(A)(2w)の列が壁の長さ方向(単に“長さ方向”ということもある)に沿って複数列平行に並んでいる。壁分割体(A)(2w)の長さ方向に直交する方向(単に“幅方向”ということもある)で、壁領域(2)の内側に係合素子領域(1)が存在している。 FIG. 2 is a perspective view schematically showing an example of the portion surrounded by the dotted line shown in FIG. 1, that is, the vicinity of the boundary between the engaging element region (1) and the wall region (2) of the male molded surface fastener of the present invention. be. In this figure, the front is the wall region (2), and the other side of the wall region (2) is the engaging element region (1). As is clear from this figure, in the male molded surface fastener of the present invention, the rows of the plurality of wall dividing bodies (A) (2w) constituting the wall region (2) are arranged in the length direction of the wall (simply "length"). It is lined up in parallel in multiple rows along the "direction"). The engaging element region (1) exists inside the wall region (2) in the direction orthogonal to the length direction of the wall dividing body (A) (2w) (sometimes simply referred to as the “width direction”). ..
 図3は、図2に示すX方向からみた側面図、図4は、図2に示すY方向から見た側面図である。なお、図3では、壁分割体(A)(2w)と雄型係合素子(1f)の関係が分かり易いように、一番手前の壁分割体(A)(2w)の列と一番手前の雄型係合素子(1f)の列のみを記載した。 FIG. 3 is a side view seen from the X direction shown in FIG. 2, and FIG. 4 is a side view seen from the Y direction shown in FIG. In addition, in FIG. 3, in order to make it easy to understand the relationship between the wall dividing body (A) (2w) and the male engaging element (1f), the frontmost row of the wall dividing body (A) (2w) and the first hand Only the row of the previous male engaging element (1f) is described.
 図2~4に示すように、壁領域(2)には、樹脂からなる基板(3)の表面から垂直に立ち上がる同一の樹脂からなる一定高さの複数列の壁(壁分割体(A)(2w)の列)が一定間隔を空けて互いに平行に存在する。各壁は係合素子領域(1)に平行に基板(3)の表面に並んでいる。各壁には、壁を厚さ方向に貫通し、かつ壁の下部から頂部に至る複数の切目部(4)が等間隔(誤差が5%以下)で存在している。この切目部(4)により壁が複数の壁分割体(A)(2w)に分断されて、壁が壁分割体(A)(2w)の列を形成している。壁分割体(A)(2w)は、付け根から頂部に至るまで同一の厚み(誤差が5%以下)を有しているのが製造上かつ強度上好ましい。さらに壁長さ方向に接着剤を雄型係合素子よりも低く拡散するために、切目部(4)は、高さよりも壁長さ方向の長さの方がかなり長い形状を有している。 As shown in FIGS. 2 to 4, in the wall region (2), a plurality of rows of walls (wall divided body (A)) having a constant height made of the same resin rising vertically from the surface of the substrate (3) made of the resin. (2w) columns) exist in parallel with each other at regular intervals. Each wall is arranged on the surface of the substrate (3) in parallel with the engaging element region (1). In each wall, a plurality of cut portions (4) penetrating the wall in the thickness direction and extending from the lower part to the top of the wall are present at equal intervals (error is 5% or less). The wall is divided into a plurality of wall dividing bodies (A) (2w) by the cut portion (4), and the walls form a row of wall dividing bodies (A) (2w). It is preferable in terms of manufacturing and strength that the wall divided bodies (A) and (2w) have the same thickness (error is 5% or less) from the base to the top. Further, in order to diffuse the adhesive lower in the wall length direction than in the male engaging element, the cut portion (4) has a shape in which the length in the wall length direction is considerably longer than the height. ..
 さらに一つの壁の切目部(4)が存在している位置に対応する箇所が、図2に示すように、隣の壁では、壁分割体(A)(2w)の壁面となっている。すなわち一つの列の切目部(4)が存在している位置に対応する箇所が、壁面に直角方向(幅方向)に存在している隣の列では壁分割体(A)(2w)の壁面となっている。つまり一つの列の切目部(4)が存在する壁長さ方向の位置と隣の列の切目部(4)が存在する壁長さ方向の位置は異なっている。図2に示すように、一つの列の切目部(4)が存在している位置に対応する箇所が、壁面に直角方向に存在している隣の列では壁分割体(A)(2w)の長さ方向の中央部となっていることが好ましい。この場合には、前記したように切目部(4)から壁分割体(A)(2w)の内側に侵入した接着剤液がその侵入方向正面に存在している壁分割体(A)(2w)の壁面に当たり、流れの勢いが削がれるとともに壁分割体(A)(2w)に沿って壁間に流れるため本発明の効果が最も得られ易い。 As shown in FIG. 2, the portion corresponding to the position where the cut portion (4) of one wall exists is the wall surface of the wall dividing body (A) (2w) in the adjacent wall. That is, the portion corresponding to the position where the cut portion (4) of one row exists is present in the direction perpendicular to the wall surface (width direction), and in the adjacent row, the wall surface of the wall dividing body (A) (2w). It has become. That is, the position in the wall length direction in which the cut portion (4) of one row exists and the position in the wall length direction in which the cut portion (4) in the adjacent row exists are different. As shown in FIG. 2, the portion corresponding to the position where the cut portion (4) of one row exists is the wall dividing body (A) (2w) in the adjacent row existing in the direction perpendicular to the wall surface. It is preferable that it is the central portion in the length direction of. In this case, as described above, the adhesive liquid that has penetrated into the inside of the wall splitting body (A) (2w) from the cut portion (4) exists in front of the wall splitting body (A) (2w) in the intrusion direction. ), The momentum of the flow is reduced and the flow flows between the walls along the wall dividing bodies (A) and (2w), so that the effect of the present invention can be most easily obtained.
 なお、切目部(4)に関して、本発明では「壁の下部から頂部に至る」と記載しているが、ここで言う「壁の下部」とは壁の付根部を意味し、付根部は基板表面の場合や基板表面から若干上の盛り上がった部分が存在している場合は盛り上がった部分の場合であっても良い。また、本発明で言う「壁分割体(A)(2w)の列」とは、壁分割体(A)(2w)が横にずれることなく、隣の壁との間隔を一定に保ちながら一直線に並んで列となっている状態を意味している。また図3と図4には、基板(3)裏面から立ち上がる突起(5)が記載されている。 Regarding the cut portion (4), in the present invention, it is described that "from the lower part of the wall to the upper part", but the "lower part of the wall" here means the root part of the wall, and the root part is the substrate. In the case of the surface or when there is a raised portion slightly above the surface of the substrate, it may be a raised portion. Further, the "row of the wall divided bodies (A) (2w)" referred to in the present invention is a straight line while keeping the distance from the adjacent wall constant without the wall divided bodies (A) (2w) shifting laterally. It means that they are lined up in a row. Further, FIGS. 3 and 4 show a protrusion (5) rising from the back surface of the substrate (3).
 本発明の雄型成形面ファスナーでは、図2に示すように、樹脂製の基板(3)の表面に、同一の樹脂からなる雄型係合素子(1f)および壁分割体(A)(2w)がそれぞれ列をなして並んでいる。基板(3)の厚さとしては、0.1~0.3mmの範囲が曲げの容易さと雄型成形面ファスナーの強度等の点で好ましい。
 また本発明の雄型成形面ファスナーは内装材の裏面に接着剤により貼り付ける用途に用いられるので、基板(3)の裏面側には、内装材裏面との接着力を考えて凹凸、畝状突起、溝状の窪みなどが存在していても良い。特に好ましくは、畝状突起やスポット状突起である。
In the male molded surface fastener of the present invention, as shown in FIG. 2, a male engaging element (1f) and a wall split body (A) (2w) made of the same resin are placed on the surface of the resin substrate (3). ) Are lined up in a row. The thickness of the substrate (3) is preferably in the range of 0.1 to 0.3 mm in terms of ease of bending, strength of the male molded surface fastener, and the like.
Further, since the male molded surface fastener of the present invention is used for attaching to the back surface of the interior material with an adhesive, the back surface side of the substrate (3) has irregularities and ridges in consideration of the adhesive force with the back surface of the interior material. There may be protrusions, groove-shaped depressions, and the like. Particularly preferred are ridge-shaped protrusions and spot-shaped protrusions.
 図3と図4には、基板(3)の裏面に突起(5)が存在している場合が記載されている。このような突起(5)が基板裏面に存在していると、雄型成形面ファスナーの裏面と内装材裏面との接着力を高める他に、過剰に使用された接着剤液を基板裏面側に留めて接着剤液が基板の表面側に多量に流れ込むことを防ぐことができ、しかも基板の易曲性を大きく損なうことがないことから好ましい。 FIGS. 3 and 4 describe a case where a protrusion (5) is present on the back surface of the substrate (3). When such a protrusion (5) is present on the back surface of the substrate, in addition to enhancing the adhesive force between the back surface of the male molded hook-and-loop fastener and the back surface of the interior material, the excessively used adhesive liquid is applied to the back surface side of the substrate. It is preferable because it can be fastened to prevent a large amount of the adhesive liquid from flowing into the surface side of the substrate, and the flexibility of the substrate is not significantly impaired.
 このような突起としては、雄型係合素子列に平行に基板裏面に均一に存在している畝状のものであっても、あるいは、図3と図4に示すように基板裏面にスポット状に独立して均一に点在しているものであってもよい。突起(5)の高さは、基板の厚さの0.5~5倍程度が好ましく、より好ましくは基板厚さの0.5~4倍程度、さらに好ましくは0.5~3倍程度である。畝状の突起の場合には、基板幅0.3~1.5cmに1本の密度で、またスポット状に点在している場合には基板裏面0.1~1cmに1個の密度で存在しているのが好ましい。スポット状の突起の場合には、突起は、基板裏面から立ち上がり、先端部に行くにしたがって一方向に曲がっている形状が、接着力および雄型成形面ファスナーの裏面側に留めた接着剤液を表面側に流れ込むことを効率よく防ぐことができることから好ましい。 Such protrusions may be ridge-shaped ridges that are uniformly present on the back surface of the substrate parallel to the row of male engaging elements, or spot-shaped protrusions on the back surface of the substrate as shown in FIGS. 3 and 4. It may be independently and evenly scattered. The height of the protrusion (5) is preferably about 0.5 to 5 times the thickness of the substrate, more preferably about 0.5 to 4 times the thickness of the substrate, and further preferably about 0.5 to 3 times. be. In the case of ridge-shaped protrusions, the density is one per 0.3 to 1.5 cm in the width of the substrate, and in the case of scattered spots, the density is one per 0.1 to 1 cm 2 on the back surface of the substrate. It is preferable that it exists in. In the case of spot-shaped protrusions, the protrusions rise from the back surface of the substrate and bend in one direction toward the tip, which gives the adhesive strength and the adhesive liquid retained on the back surface of the male molded hook-and-loop fastener. It is preferable because it can efficiently prevent the flow to the surface side.
 本発明の雄型成形面ファスナーは、上記したように、基板(3)の表面から立ち上がる雄型係合素子(1f)が複数存在している係合素子領域(1)および係合素子領域(1)を幅方向両側から挟むように存在する2つの壁領域(2)を有する。壁領域(2)には、基板(3)の表面から立ち上がり、かつ係合素子領域(1)に沿って平行に伸びる複数列の壁(壁分割体(A)(2w)の列)が一定間隔を空けて平行に存在している。このような壁領域(2)が存在していることにより係合素子領域(1)へ接着剤液が流れ込むことを高度に阻止している。 As described above, the male molded surface fastener of the present invention has an engaging element region (1) and an engaging element region (1) in which a plurality of male engaging elements (1f) rising from the surface of the substrate (3) are present. It has two wall regions (2) that exist so as to sandwich 1) from both sides in the width direction. In the wall region (2), a plurality of rows of walls (rows of wall divided bodies (A) and (2w)) rising from the surface of the substrate (3) and extending in parallel along the engaging element region (1) are constant. They exist in parallel at intervals. The presence of such a wall region (2) highly prevents the adhesive liquid from flowing into the engaging element region (1).
 次に壁分割体(A)(2w)の列が複数列平行に存在している壁領域(2)について説明する。重ね合わせた自動車用内装材と雄型成形面ファスナーの幅方向端部からはみ出した接着剤液を係合力を損なわずに壁分割体(A)(2w)に沿って広く拡げるためには、図3に示すように、壁分割体(A)(2w)の高さ(h)が、雄型係合素子(1f)の高さ(h)の0.25~0.7倍であることが必要である。すなわち壁分割体(A)(2w)の高さ(h)が雄型係合素子(1f)の高さ(h)の0.25~0.7倍であることにより、基板表面側に流れ込んだ接着剤液を壁分割体(A)(2W)に沿って広く拡散することができる。さらに一部の接着剤液が壁分割体(A)(2w)に沿って充分に拡散されずに壁分割体(A)(2w)を乗り越えて塊状固化物を形成しても、形成される塊状固化物の高さも雄型係合素子の係合を妨げるほど高くないことから、雄型係合素子の係合を低下させることが殆どない。 Next, a wall region (2) in which a plurality of rows of the wall divided bodies (A) and (2w) exist in parallel will be described. Figure: As shown in 3, the height (h 2 ) of the wall splitting body (A) (2w) is 0.25 to 0.7 times the height (h 1 ) of the male engaging element (1f). It is necessary. That is, the height (h 2 ) of the wall dividing body (A) (2w) is 0.25 to 0.7 times the height (h 1 ) of the male engaging element (1f), so that the substrate surface side The adhesive liquid that has flowed into the wall splitting body (A) (2W) can be widely diffused along the wall dividing body (A) (2W). Further, even if a part of the adhesive liquid is not sufficiently diffused along the wall-divided body (A) (2w) and gets over the wall-divided body (A) (2w) to form a massive solidified product, it is also formed. Since the height of the agglomerated solidified material is not high enough to hinder the engagement of the male engaging element, the engagement of the male engaging element is hardly lowered.
 壁分割体(A)の高さ(h)が雄型係合素子(1)の高さ(h)の0.25倍未満である場合には、接着剤液の阻止効果が少ない。逆に0.7倍を超える場合には、壁分割体(A)(2w)を乗り越える接着剤液の量が少ないものの、一部乗り越えた接着剤液は乗り越えた箇所で壁分割体上に塊状の接着剤固化物を形成する。この塊状固化物が雄型係合素子の係合を妨げることとなるため、雄型係合素子の係合力を低下させることとなる。さらにこのような盛り上がった接着剤の塊は見栄えを悪くする。好ましくは壁分割体(A)(2w)の高さ(h)が雄型係合素子(1f)の高さ(h)の0.3~0.6倍の範囲、より好ましくは0.35~0.55倍の範囲である。 When the height (h 2 ) of the wall dividing body (A) is less than 0.25 times the height (h 1 ) of the male engaging element (1), the effect of blocking the adhesive liquid is small. On the contrary, when it exceeds 0.7 times, the amount of the adhesive liquid overcoming the wall-divided body (A) (2w) is small, but the adhesive liquid overcoming a part of the wall-divided body is lumpy on the wall-divided body at the overcoming point. Form an adhesive solidified product. Since this massive solidified material interferes with the engagement of the male engaging element, the engaging force of the male engaging element is reduced. In addition, such raised lumps of adhesive make it look unattractive. The height (h 2 ) of the wall dividing body (A) (2w) is preferably in the range of 0.3 to 0.6 times the height (h 1 ) of the male engaging element (1f), more preferably 0. It is in the range of .35 to 0.55 times.
 壁分割体(A)(2w)の高さ(h)は、0.3~0.8mmの範囲が好ましく、より好ましくは0.35~0.7mmの範囲、さらに好ましくは0.4~0.6mmの範囲である。なお、図3や図4に示すように、本発明でいう壁分割体(A)の高さ(h)は、壁分割体(A)(2w)の付根部から頂部までの高さを、また雄型係合素子の高さ(h)は、雄型係合素子(1f)の付根部から最高部までの高さをそれぞれ意味する。 The height (h 2 ) of the wall dividing body (A) (2w) is preferably in the range of 0.3 to 0.8 mm, more preferably in the range of 0.35 to 0.7 mm, and further preferably in the range of 0.4 to 0.4 mm. The range is 0.6 mm. As shown in FIGS. 3 and 4, the height (h 2 ) of the wall dividing body (A) in the present invention is the height from the root to the top of the wall dividing body (A) (2w). Further, the height (h 1 ) of the male engaging element means the height from the root portion to the highest portion of the male engaging element (1f), respectively.
 本発明の雄型成形面ファスナーでは、図2に示すように、一つの列の壁の切目部(4)が存在している位置に対応する箇所が、隣の列の壁では壁分割体(A)の壁面となっていること、すなわち切目部(4)が存在している位置に対応する箇所が、壁面に直角方向に存在している隣の列の壁では壁分割体(A)(2w)の壁面となっていることが必要である。このように切目部(4)の位置が隣り合う列の壁間で壁長さ方向にずれていることにより、前記したように接着剤液が壁に沿って壁方向に広く拡がることとなり、係合素子領域(1)に接着剤が侵入することを高度に阻止している。 In the male molded surface fastener of the present invention, as shown in FIG. 2, the portion corresponding to the position where the cut portion (4) of the wall of one row exists is the wall splitting body (the wall of the adjacent row). In the wall of the adjacent row where the wall surface of A), that is, the position corresponding to the position where the cut portion (4) exists, exists in the direction perpendicular to the wall surface, the wall division body (A) ( It is necessary that the wall surface is 2w). As described above, the position of the cut portion (4) is displaced in the wall length direction between the walls of the adjacent rows, so that the adhesive liquid spreads widely in the wall direction along the wall as described above. The adhesive is highly prevented from entering the combined element region (1).
 更に、本発明の雄型成形面ファスナーでは、壁分割体(A)(2w)の両端に存在している各切目部(4)の壁長さ方向の長さ(L)が、同切目部(4)に挟まれている壁分割体(A)(2w)の壁長さ方向の長さ(L)の、0.3~0.7倍であることが好ましく、より好ましくは、0.32~0.65倍の範囲、さらに好ましくは0.35~0.6倍の範囲である。上記範囲内であると、接着剤液を壁の間に導き、壁に沿って広く拡げることができる。 Further, in the male molded surface fastener of the present invention, the length (L 4 ) of each cut portion (4) existing at both ends of the wall split body (A) (2w) in the wall length direction is the same cut. It is preferably 0.3 to 0.7 times the length (L 2 ) of the wall divided body (A) (2w) sandwiched between the portions (4) in the wall length direction, and more preferably. The range is 0.32 to 0.65 times, more preferably 0.35 to 0.6 times. Within the above range, the adhesive liquid can be guided between the walls and spread widely along the walls.
 切目部(4)の壁長さ方向の長さ(L)が、付け根から頂部に至るまで同一の長さ(誤差が5%以下)であり、かつ切目部(4)を壁面に直交する方向(図2のX方向)から見た切目部(4)の形状が四辺形である場合が好ましい。図2と図3では、切目部(4)の形状は平行四辺形である。平行四辺形の他に、長方形又は正方形であってもよい。すなわち、付け根が広い形状であることが、接着剤液を壁領域に雄型係合素子(1f)の高さよりも低く、広く拡げる上で好ましい。もちろん、切目部(4)の底辺が広ければ、台形の形状でも良い。切目部(4)の側片、すなわち壁分割体(A)(2w)の切目部側の形状は直線であっても、曲線であっても良い。 The length (L 4 ) of the cut portion (4) in the wall length direction is the same length from the base to the top (error is 5% or less), and the cut portion (4) is orthogonal to the wall surface. It is preferable that the shape of the cut portion (4) seen from the direction (X direction in FIG. 2) is a quadrilateral. In FIGS. 2 and 3, the shape of the cut portion (4) is a parallelogram. In addition to the parallelogram, it may be a rectangle or a square. That is, it is preferable that the shape of the base is wide so that the adhesive liquid can be spread widely in the wall region, which is lower than the height of the male engaging element (1f). Of course, as long as the base of the cut portion (4) is wide, a trapezoidal shape may be used. The shape of the side piece of the cut portion (4), that is, the shape of the cut portion side of the wall dividing body (A) (2w) may be a straight line or a curved line.
 さらに本発明の雄型成形面ファスナーにおいて、壁分割体(A)(2w)の壁長さ方向の長さ(L)が壁分割体(A)(2w)の高さ(h)の2~6倍であることが好ましく、より好ましくは2.5~5倍の範囲であり、さらに好ましくは2.8~4.5倍の範囲である。このような横長形状を有していることにより、接着剤液が切目部(4)から壁内に侵入し易く、かつ、壁分割体(A)(2w)に沿って、壁間の隙間に広く広がり易くなる。 Further, in the male molded surface fastener of the present invention, the length (L 2 ) of the wall dividing body (A) (2w) in the wall length direction is the height (h 2 ) of the wall dividing body (A) (2w). It is preferably 2 to 6 times, more preferably 2.5 to 5 times, and even more preferably 2.8 to 4.5 times. By having such a horizontally long shape, the adhesive liquid easily penetrates into the wall from the cut portion (4), and is formed in the gap between the walls along the wall dividing body (A) (2w). It becomes easy to spread widely.
 壁分割体(A)(2w)の壁長さ方向の長さ(L)としては、0.8~4mmの範囲が好ましく、より好ましくは1~2.5mmの範囲である。なお、本発明で切目部(4)の壁長さ方向の長さ(L)および壁分割体(A)(2w)の壁長さ方向の長さ(L)は、共に、図3に示すように、雄型係合素子(1f)の高さ(h)の3分の1の高さで測定した長さを意味する。 The length (L 2 ) of the wall divided bodies (A) and (2w) in the wall length direction is preferably in the range of 0.8 to 4 mm, more preferably in the range of 1 to 2.5 mm. In the present invention, the length (L 4) of the cut portion (4) in the wall length direction and the length (L 2 ) of the wall divided body (A) (2w) in the wall length direction are both shown in FIG. As shown in, it means a length measured at a height of one -third of the height (h1) of the male engaging element (1f).
 本発明の雄型成形面ファスナーにおいて、壁分割体(A)(2w)の厚さ、すなわち図4に示すように、壁分割体(A)(2w)の壁長さ方向に直交する方向の幅(w)は0.1~0.3mmの範囲が壁分割体(A)が接着剤液の押圧により倒れ難いので好ましい。より好ましくは、0.15~0.25mmの範囲である。 In the male molded surface fastener of the present invention, the thickness of the wall dividing body (A) (2w), that is, in the direction orthogonal to the wall length direction of the wall dividing body (A) (2w) as shown in FIG. The width (w 2 ) is preferably in the range of 0.1 to 0.3 mm because the wall-divided body (A) does not easily fall down due to the pressing of the adhesive liquid. More preferably, it is in the range of 0.15 to 0.25 mm.
 本発明の雄型成形面ファスナーにおいて、隣の壁との間隔(b)が壁分割体(A)(2w)の厚さ(w)の0.5~4倍であるのが、接着剤液を壁間に広く拡げることが可能であることから好ましく、特に1~3倍の範囲が好ましい。壁分割体(A)(2w)は基板の付け根から先端部まで厚さ(w)が前記したように変化することなく一定の厚さを保ちながら基板(3)から直立しているのが好ましい。 In the male molded surface fastener of the present invention, the distance (b 2 ) from the adjacent wall is 0.5 to 4 times the thickness (w 2 ) of the wall divided bodies (A) and (2w), which is the adhesion. It is preferable because the agent solution can be widely spread between the walls, and a range of 1 to 3 times is particularly preferable. The wall-divided body (A) (2w) stands upright from the substrate (3) while maintaining a constant thickness without changing the thickness (w 2 ) from the base to the tip of the substrate as described above. preferable.
 本発明の雄型成形面ファスナーにおいて、各壁領域(2)には5列以上の壁が長さ方向に沿って平行に存在しているのが好ましく(図2では5列)、このように複数列の壁が存在することにより、接着剤液は壁領域(2)に広く拡がることができ、係合素子領域(1)へ接着剤液が到達することを阻止できる。より好ましくは6~15列、さらに好ましくは8~12列である。 In the male molded surface fastener of the present invention, it is preferable that five or more rows of walls exist in parallel along the length direction in each wall region (2) (five rows in FIG. 2). The presence of the plurality of rows of walls allows the adhesive liquid to spread widely over the wall region (2) and prevent the adhesive liquid from reaching the engaging element region (1). It is more preferably 6 to 15 rows, and even more preferably 8 to 12 rows.
 本発明の雄型成形面ファスナーにおいて、壁領域(2)の壁の長さ方向直交する方向の幅としては2~10mmの範囲が好ましく、3~8mmの範囲がより好ましく、さらに好ましくは3.5~6mmの範囲である。上記範囲内であると、係合素子領域(1)の幅が相対的に狭くなることが避けられ、係合力の低下を防止することが出来る。また、接着剤液の壁領域(2)への広がりが妨げられることもない。壁領域(2)における壁分割体(A)(2w)の密度は60~160個/cmが好ましく、80~140個/cmがより好ましい。さらに係合素子領域(1)における雄型係合素子密度の0.7~1.5倍であるのが好ましい。 In the male molded surface fastener of the present invention, the width of the wall region (2) in the direction orthogonal to the length direction is preferably in the range of 2 to 10 mm, more preferably in the range of 3 to 8 mm, and even more preferably 3. The range is 5 to 6 mm. Within the above range, it is possible to prevent the width of the engaging element region (1) from becoming relatively narrow, and it is possible to prevent a decrease in the engaging force. Further, the spread of the adhesive liquid to the wall region (2) is not hindered. The density of the wall divided bodies (A) (2w) in the wall region (2) is preferably 60 to 160 pieces / cm 2 , and more preferably 80 to 140 pieces / cm 2 . Further, it is preferably 0.7 to 1.5 times the density of the male engaging element in the engaging element region (1).
 次に、上記した壁領域(2)に挟まれている係合素子領域(1)について説明する。 Next, the engaging element region (1) sandwiched between the wall regions (2) described above will be described.
 係合素子領域(1)に存在する係合素子列は15~40列であることが高い係合力を得る点で好ましく、係合素子列の間隔(b)は0.2~1.0mmであることが係合素子へ接着剤が到達することを阻止する点で好ましい。 The number of engaging element rows existing in the engaging element region (1) is preferably 15 to 40 rows from the viewpoint of obtaining a high engaging force, and the spacing (b 1 ) between the engaging element rows is 0.2 to 1.0 mm. Is preferable in that it prevents the adhesive from reaching the engaging element.
 係合素子領域(1)を形成する雄型係合素子(1f)としては、図2~3に示すように、上記した壁分割体(A)(2w)と同様に、基板(3)の表面から立ち上がり、根元から先端に至るまで分岐することなく、先端部に近づくほど壁長さ方向の太さ(幅)が徐々に細くなり、途中から壁長さ方向に曲がり、先端部は基板に近づくように曲がっているフック状の係合素子が好ましい。雄型成形面ファスナーでは、T字型、鏃型、キノコ型等の軸部より大きい膨頭部を頂部に有する雄型係合素子がフック状雄型係合素子と同様に一般的に使用されている。このような大きい膨頭部を有する係合素子と比べて、フック状係合素子は、製造し易すく、係合剥離の際に係合素子の頭部が折れたり引きちぎられたりすることがなく、優れた係合力が得られることから好ましい。図4に示すフック状係合素子の幅(w)、すなわち、係合素子列方向および係合素子の高さ方向の両方向に直交する方向の雄型係合素子(1f)の幅(w)は付け根部から先端部まで同一であるのが係合力の点で、また製造し易さの点で好ましい。 As the male type engaging element (1f) forming the engaging element region (1), as shown in FIGS. It rises from the surface and does not branch from the root to the tip, but the thickness (width) in the wall length direction gradually becomes thinner as it gets closer to the tip, bends in the wall length direction from the middle, and the tip becomes a substrate. A hook-shaped engaging element that is bent so as to approach is preferable. In the male molded surface fastener, a male engaging element having a bulging head larger than the shaft such as a T-shaped, a sword-shaped, or a mushroom-shaped fastener at the top is generally used in the same manner as the hook-shaped male engaging element. ing. Compared to an engaging element having such a large bulging head, the hook-shaped engaging element is easier to manufacture, and the head of the engaging element is not broken or torn during engagement peeling. , It is preferable because an excellent engaging force can be obtained. The width (w 1 ) of the hook-shaped engaging element shown in FIG. 4, that is, the width (w) of the male engaging element (1f) in the directions orthogonal to both the engaging element row direction and the height direction of the engaging element. It is preferable that 1 ) is the same from the base portion to the tip portion in terms of engaging force and in terms of ease of manufacturing.
 このようなフック状係合素子は、壁の長さ方向に平行な方向にフック状に曲がり、フック状に曲がっている方向に列をなして並んでいる。同一列に存在するフック状係合素子は同一方向に曲がっていることが好ましい。また、全ての列のフック状係合素子が同一方向に曲がっていてもよい。あるいは、半数の列のフック状係合素子が逆方向に曲がっていてもよい。この場合には、一列毎に曲がる方向が逆方向となっていても、複数列毎に曲がる方向が逆になっていても良い。 Such hook-shaped engaging elements are bent in a hook shape in a direction parallel to the length direction of the wall, and are lined up in a row in the direction in which the hook shape is bent. It is preferable that the hook-shaped engaging elements existing in the same row are bent in the same direction. Further, the hook-shaped engaging elements in all rows may be bent in the same direction. Alternatively, half of the rows of hook-like engaging elements may be bent in the opposite direction. In this case, the bending direction for each row may be opposite, or the bending direction for each of a plurality of rows may be opposite.
 優れた係合力が得られるので、雄型係合素子の基板(3)表面から最頂部までの高さ(h)は、好ましくは0.6~1.5mmであり、より好ましくは0.8~1.3mmの範囲である。上記したように、壁分割体(A)(2w)の高さ(h)が、雄型係合素子の高さ(h)の0.25~0.7倍である必要がある。 Since an excellent engaging force can be obtained, the height (h 1 ) from the surface to the top of the substrate (3) of the male engaging element is preferably 0.6 to 1.5 mm, more preferably 0. The range is 8 to 1.3 mm. As described above, the height (h 2 ) of the wall dividing body (A) (2w) needs to be 0.25 to 0.7 times the height (h 1 ) of the male engaging element.
 雄型係合素子(1f)の幅(w)、すなわち係合素子列方向および係合素子の高さ方向の両方向に直交する方向の雄型係合素子(1f)の幅(w)は、0.15~0.5mmの範囲が好ましい。雄型係合素子(1f)の幅(w)は、壁分割体(A)の幅(w)の1.0~3.0倍であるのが壁領域の存在が目立たず、高い係合力が得られることから好ましい。 The width (w 1 ) of the male engaging element (1f), that is, the width (w 1 ) of the male engaging element (1f) in the directions orthogonal to both the engaging element row direction and the height direction of the engaging element. Is preferably in the range of 0.15 to 0.5 mm. The width (w 1 ) of the male engaging element (1f) is 1.0 to 3.0 times the width (w 2 ) of the wall splitting body (A), but the presence of the wall region is inconspicuous and high. It is preferable because an engaging force can be obtained.
 雄型係合素子(1f)の付け根部の係合素子列方向の長さは0.7~1.5mmが好ましく、より好ましくは0.8~1.3mmである。雄型係合素子(1f)の付け根部の係合素子列方向長さは、雄型係合素子の高さ(h)の0.6~1.2倍が好ましく、より好ましくは、0.65~1.0倍の範囲である。雄型係合素子(1f)の壁長さ方向の太さは、前記したように、付け根が太くて先端が細いのが雄型係合素子の倒れ難さの点で、さらに係合力の点で好ましい。 The length of the base of the male engaging element (1f) in the engaging element row direction is preferably 0.7 to 1.5 mm, more preferably 0.8 to 1.3 mm. The length of the base of the male engaging element (1f) in the row direction of the engaging element is preferably 0.6 to 1.2 times the height of the male engaging element (h 1 ), more preferably 0. It is in the range of .65 to 1.0 times. As for the thickness of the male engaging element (1f) in the wall length direction, as described above, the thick base and the thin tip are the points that the male engaging element is hard to fall down, and the point of the engaging force. Is preferable.
 また、雄型係合素子(1f)がフック状係合素子である場合、付け根から係合素子高さ(h)の1/2~3/4の付近から徐々に係合素子列方向に曲がり始めているのが好ましい。係合素子領域(1)における雄型係合素子の密度としては、60~160個/cm,特に80~140個/cmの範囲が好ましい。 When the male engaging element (1f) is a hook-shaped engaging element, the male engaging element (1f) is gradually moved toward the engaging element row from the vicinity of 1/2 to 3/4 of the engaging element height (h 1 ) from the base. It is preferable that it starts to bend. The density of the male engaging element in the engaging element region (1) is preferably in the range of 60 to 160 elements / cm 2 , and particularly preferably 80 to 140 elements / cm 2 .
 係合素子領域(1)の壁分割体(A)(2w)の列方向に直交する方向の幅5~50mmが自動車用内装材を強固に固定し易い点で、取り扱い性の点、さらに係合力の点で好ましく、より好ましくは10~40mm、さらに好ましくは15~35mmの範囲である。 The width of 5 to 50 mm in the direction orthogonal to the row direction of the wall dividing body (A) (2w) of the engaging element region (1) makes it easy to firmly fix the interior material for automobiles, which is more important in terms of handleability. It is preferable in terms of resultant force, more preferably 10 to 40 mm, still more preferably 15 to 35 mm.
 したがって、本発明において、幅5~50mmの係合素子領域(1)の長さ方向両側に幅2~10mmの壁領域(2)が存在していることが好ましく、幅10~40mmの係合素子領域(1)の長さ方向両側に幅3~8mmの壁領域(2)が存在していることがより好ましく、幅15~35mmの係合素子領域(1)の長さ方向両側に幅3.5~6mmの壁領域(2)が存在していることがさらに好ましい。本発明の雄型成形面ファスナーにおいて、係合素子領域(1)の面積と両側に存在している壁領域(2)の合計面積の比は1.5:1~4:1の範囲が好ましく、より好ましくは1.7:1~3:1の範囲である。 Therefore, in the present invention, it is preferable that the wall regions (2) having a width of 2 to 10 mm exist on both sides of the engaging element region (1) having a width of 5 to 50 mm in the length direction, and the engaging elements having a width of 10 to 40 mm are engaged. It is more preferable that the wall region (2) having a width of 3 to 8 mm exists on both sides of the element region (1) in the length direction, and the width of the engaging element region (1) having a width of 15 to 35 mm is on both sides in the length direction. It is more preferable that a wall region (2) of 3.5 to 6 mm is present. In the male molded surface fastener of the present invention, the ratio of the area of the engaging element region (1) to the total area of the wall regions (2) existing on both sides is preferably in the range of 1.5: 1 to 4: 1. , More preferably in the range of 1.7: 1 to 3: 1.
 以上のように、係合素子領域の両側に壁領域を設けることにより、接着剤液が両側から係合素子領域に侵入することを阻止できるが、それと直交する係合素子領域の長さ方向端部から接着剤液が侵入することを阻止することは出来ない。係合素子領域の長さ方向端部からの接着剤液の侵入を阻止するためには、図5および図6に示すように、係合素子列の長さ方向端部の係合素子列間にも壁分割体(A)と同様の壁分割体(B)(3w)が存在しているのが好ましい。このような壁分割体(B)が存在していることにより、雄型成形面ファスナーの長さ方向端部から係合素子領域に接着剤液が侵入することを阻止できる。壁分割体(B)の高さ、長さ及び幅は、上記した壁領域の壁分割体(A)の場合と同様である。 As described above, by providing the wall regions on both sides of the engaging element region, it is possible to prevent the adhesive liquid from entering the engaging element region from both sides, but the lengthwise end of the engaging element region orthogonal to the wall regions. It is not possible to prevent the adhesive liquid from entering from the portion. In order to prevent the adhesive liquid from entering from the lengthwise end of the engaging element region, as shown in FIGS. 5 and 6, between the engaging element rows at the lengthwise end of the engaging element row. It is preferable that the same wall-divided body (B) (3w) as the wall-divided body (A) also exists. The presence of such a wall splitting body (B) can prevent the adhesive liquid from entering the engaging element region from the lengthwise end portion of the male molded surface fastener. The height, length, and width of the wall dividing body (B) are the same as those of the wall dividing body (A) of the wall region described above.
 壁分割体(B)は、係合素子列に平行に、係合素子列の全長に亘って存在していてもよいし、また雄型成形面ファスナーの長さ方向両端部のみに存在していてもよい。雄型成形面ファスナーの長さが予め決められている場合には、その長さ方向の両端部の係合素子列間にのみ壁分割体(B)を存在させることができるが、そうでない場合には、係合素子列の全長に亘って壁分割体(B)を係合素子列間に点在させるのが好ましい。 The wall dividing body (B) may exist parallel to the engaging element row over the entire length of the engaging element row, or may exist only at both ends in the length direction of the male molded surface fastener. You may. If the length of the male molded hook-and-loop fastener is predetermined, the wall splitting body (B) can be present only between the engagement element rows at both ends in the length direction, but otherwise. It is preferable that the wall splitting bodies (B) are interspersed between the engaging element rows over the entire length of the engaging element rows.
 壁分割体(B)が、雄型成形面ファスナーの長さ方向両端部のみに存在している場合には問題とならないが、係合素子列の全長に亘って存在している場合には、係合素子列間に設けた壁分割体(B)が、係合相手のループ状係合素子が雄型係合素子のフック内に侵入することを妨害し、雄型成形面ファスナーの係合能力が低下することがある。このような事態が生じることを防ぐためには、雄型係合素子のフック内にループ状係合素子のフィラメントが侵入できるように雄型係合素子の先端部と壁分割体(B)との間あるいは列方向に並ぶ壁分割体(B)の間には十分な空間を設けることが好ましい。 It does not matter if the wall splitting body (B) is present only at both ends in the length direction of the male molded surface fastener, but if it is present over the entire length of the engaging element train, it does not matter. The wall split body (B) provided between the rows of engaging elements prevents the loop-shaped engaging element of the engaging partner from entering the hook of the male engaging element, and engages the male molded hook-and-loop fastener. The ability may be reduced. In order to prevent such a situation from occurring, the tip of the male engaging element and the wall divider (B) are provided so that the filament of the loop-shaped engaging element can penetrate into the hook of the male engaging element. It is preferable to provide a sufficient space between the wall divisions (B) arranged in the space or in the row direction.
 例えば、図5に示すように、係合素子列間に設ける壁分割体(B)の高さを、雄型係合素子の先端部の基板面からの高さ(h)より低くすることが好ましく、壁分割体(B)の高さが、雄型係合素子の高さ(h)より0.1mm以上低くすることが好ましい。これにより、雄型係合素子のフック内にループ状係合素子のフィラメントが自由に侵入できる。なお、図5において、雄型係合素子(1f)の基板面から高さ(h)の2/3付近の線は雄型係合素子の先端部の位置を示す。 For example, as shown in FIG. 5, the height of the wall dividing body (B) provided between the rows of engaging elements is made lower than the height ( h3 ) of the tip of the male engaging element from the substrate surface. It is preferable that the height of the wall splitting body (B) is 0.1 mm or more lower than the height of the male engaging element ( h3 ). As a result, the filament of the loop-shaped engaging element can freely penetrate into the hook of the male engaging element. In FIG. 5, a line near 2/3 of the height (h 1 ) from the substrate surface of the male engaging element (1f) indicates the position of the tip of the male engaging element.
 また、雄型係合素子の先端部の両側面には壁分割体(B)が存在せずに空隙部が存在するように、壁分割体(B)の長さ、空隙部の長さ、空隙部の形状を雄型係合素子の配列状態に応じて調整してもよい。あるいは壁分割体(B)と雄型係合素子の隙間にループ状係合素子のフィラメントが自由に侵入できる空間を設ける方法を用いてもよい。これらのひとつ、あるいは2つ以上を用いて雄型係合素子のフック内にループ状係合素子が侵入できるように雄型係合素子の先端部と壁分割体(B)との間に十分な空間を設けることが好ましい。 Further, the length of the wall dividing body (B) and the length of the gap portion are set so that the wall dividing body (B) does not exist but the gap portion exists on both side surfaces of the tip portion of the male engaging element. The shape of the gap may be adjusted according to the arrangement state of the male engaging elements. Alternatively, a method may be used in which a space is provided in the gap between the wall dividing body (B) and the male engaging element so that the filament of the loop-shaped engaging element can freely penetrate. Sufficiently between the tip of the male engaging element and the wall divider (B) so that the looped engaging element can penetrate into the hook of the male engaging element using one or more of these. It is preferable to provide a space.
 係合力を大きく損なうことなく係合素子領域への接着剤液の侵入を効率的に阻止するためには、図6に示すように、
 多数の雄型係合素子(1f)が方向(P)に列をなして並んでいる係合素子列が複数平行に存在しており、
 方向(Q)に沿って複数の雄型係合素子が並んでいる係合素子列(B)が複数平行に存在し、
 2~5列の係合素子列(B)の1列は、該列中の隣り合う2個の雄型係合素子の間に壁分割体(B)が存在する列であり、
 他の1~4列は、該列中の隣り合う2個の雄型係合素子の間には壁分割体(B)が存在しない列であり、かつ
 複数の壁分割体(B)が方向(P)に列をなして並んでいる
係合素子領域が好ましい。
As shown in FIG. 6, in order to efficiently prevent the adhesive liquid from entering the engaging element region without significantly impairing the engaging force, as shown in FIG.
A plurality of engagement element rows in which a large number of male engagement elements (1f) are arranged in a row in the direction (P) exist in parallel.
A plurality of engaging element trains (B) in which a plurality of male engaging elements are lined up along the direction (Q) exist in parallel.
One row of the engaging element rows (B) of 2 to 5 rows is a row in which the wall splitting body (B) exists between two adjacent male engaging elements in the row.
The other rows 1 to 4 are rows in which the wall splitting body (B) does not exist between two adjacent male engaging elements in the row, and the plurality of wall splitting bodies (B) are oriented. Engagement element regions arranged in a row in (P) are preferable.
 すなわち、図6に示すように、1列の雄型係合素子(1f)と壁分割体(B:3w)が交互に存在している係合素子列(B)が、壁分割体(B:3w)を含まない係合素子列(B)1~4列ごとに配置することが好ましい(図6では、壁分割体(B:3w)を含まない係合素子列(B)2列ごとに雄型係合素子(1f)と壁分割体(B:3w)が交互に存在している係合素子列(B)が1列配置されている)。このような配置では、方向(P)に隣り合う2つの壁分割体(B)の間隔は壁領域(2)の切目部(4)の長さ(L)より長くなる。 That is, as shown in FIG. 6, the engaging element row (B) in which one row of male engaging elements (1f) and the wall splitting body (B: 3w) alternately exist is the wall splitting body (B). : It is preferable to arrange every 1 to 4 rows of engaging element rows (B) not including 3w) (in FIG. 6, every 2 rows of engaging element rows (B) not including the wall dividing body (B: 3w). One row of engaging element rows (B) in which male engaging elements (1f) and wall splitting bodies (B: 3w) are alternately present is arranged). In such an arrangement, the distance between the two wall dividing bodies (B) adjacent to each other in the direction (P) is longer than the length (L 4 ) of the cut portion (4) of the wall region (2).
 このように、係合素子領域(1)にも壁分割体(B)を上記したように配置させると、雄型成形面ファスナーを通常用いられている任意の長さに切断して使用した場合に、係合素子領域の長さ方向端部(すなわち係合素子領域と壁領域の境界に直交している端部)からの接着剤液の侵入も阻止でき、係合素子領域の全周囲からの接着剤液の係合素子領域への侵入を高度に防ぐことができる。係合素子領域両端部からの接着剤液の侵入を阻止できるので、壁分割体(B)を配置しない場合よりも係合能低下をより効果的に防ぐことができる。 In this way, when the wall splitting body (B) is also arranged in the engaging element region (1) as described above, when the male molded surface fastener is cut to an arbitrary length that is normally used and used. In addition, it is possible to prevent the intrusion of the adhesive liquid from the lengthwise end portion of the engaging element region (that is, the end portion orthogonal to the boundary between the engaging element region and the wall region), and from the entire circumference of the engaging element region. It is possible to highly prevent the adhesive liquid from entering the engaging element region. Since it is possible to prevent the adhesive liquid from entering from both ends of the engaging element region, it is possible to more effectively prevent the engagement ability from being lowered as compared with the case where the wall dividing body (B) is not arranged.
本発明の雄型成形面ファスナーは、通常の熱可塑性樹脂からなり、このような熱可塑性樹脂の例として、ポリエチレン、ポリプロピレン、エチレン―ビニルアルコール共重合体等のポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリブチレンサクシネート、ポリ乳酸等のポリエステル系樹脂、ナイロン6、ナイロン66、半芳香族ポリアミド等のポリアミド系樹脂等の熱可塑性非エラストマー系樹脂の他に、ポリオレフィン系エラストマー、ポリエステル系エラストマー、ポリスチレン系エラストマー、ポリウレタン系エラストマー、ポリアミド系エラストマー、軟質ポリ塩化ビニル等の熱可塑性エラストマー樹脂が挙げられ、これらは単独または混合して用いられる。 The male molded surface fastener of the present invention is made of an ordinary thermoplastic resin, and examples of such a thermoplastic resin include polyolefin resins such as polyethylene, polypropylene, and ethylene-vinyl alcohol copolymer, polyethylene terephthalate, and polybutylene. In addition to thermoplastic non-epolymer resins such as polyester resins such as terephthalate, polybutylene succinate and polylactic acid, and polyamide resins such as nylon 6, nylon 66 and semi-aromatic polyamide, polyolefin resins and polyester elastomers, Examples thereof include thermoplastic elastomer resins such as polystyrene-based elastomers, polyurethane-based elastomers, polyamide-based elastomers, and soft polyvinyl chlorides, which are used alone or in combination.
 なかでも半芳香族ポリアミドが、自動車用内装材のように高温条件で長時間晒される過酷な条件下にあっても、高い係合力を長期間にわたり保持できることから本発明の雄型成形面ファスナーの素材として好ましい。半芳香族ポリアミドは、通常、脂肪族ジアミンと芳香族ジカルボン酸またはその誘導体から得られる。 Among them, the semi-aromatic polyamide of the male molded surface fastener of the present invention can maintain a high engaging force for a long period of time even under harsh conditions such as automobile interior materials that are exposed for a long time under high temperature conditions. Preferred as a material. Semi-aromatic polyamides are usually obtained from aliphatic diamines and aromatic dicarboxylic acids or derivatives thereof.
 半芳香族ポリアミドを形成する脂肪族ジアミンの例としては、1,6-ヘキサンジアミン、1,8-オクタンジアミン、1,9-ノナンジアミン、1,10-デカンジアミン、1,11-ウンデカンジアミン、1,12-ドデカンジアミン、2-メチル-1,5-ペンタンジアミン、3-メチル-1,5-ペンタンジアミン、2,2,4-トリメチル-1,6-ヘキサンジアミン、2,4,4-トリメチル-1,6-ヘキサンジアミン、2-メチル-1,8-オクタンジアミン、5-メチル-1,9-ノナンジアミン等を挙げることができる。なかでも高温での係合力保持性と優れた成形性の点で1,9-ノナンジアミン、あるいは1,9-ノナンジアミンと2-メチル-1,8-オクタンジアミンとの併用が好ましい。 Examples of aliphatic diamines forming semi-aromatic polyamides are 1,6-hexanediamine, 1,8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1 , 12-Dodecanediamine, 2-methyl-1,5-pentanediamine, 3-methyl-1,5-pentanediamine, 2,2,4-trimethyl-1,6-hexanediamine, 2,4,4-trimethyl Examples thereof include -1,6-hexanediamine, 2-methyl-1,8-octanediamine, 5-methyl-1,9-nonanediamine and the like. Of these, 1,9-nonanediamine or a combination of 1,9-nonandiamine and 2-methyl-1,8-octanediamine is preferable in terms of retention of engaging force at high temperature and excellent moldability.
 脂肪族ジアミンとして1,9-ノナンジアミンと2-メチル-1,8-オクタンジアミンとを併用する場合、1,9-ノナンジアミン:2-メチル-1,8-オクタンジアミンのモル比は40:60~95:5であることが高温での係合力保持性および成形性の点で好ましい。 When 1,9-nonandiamine and 2-methyl-1,8-octanediamine are used in combination as an aliphatic diamine, the molar ratio of 1,9-nonandiamine: 2-methyl-1,8-octanediamine is 40:60 to A ratio of 95: 5 is preferable in terms of retention of engaging force at high temperature and formability.
 半芳香族ポリアミドを形成するもう一方の成分である芳香族ジカルボン酸としては、圧着時の耐倒れ性と成形性、さらに係合力の点で、テレフタル酸を主体とする芳香族ジカルボン酸が好ましく、なかでも、芳香族ジカルボン酸の全量がテレフタル酸である場合が最も好ましい。 As the aromatic dicarboxylic acid, which is the other component forming the semi-aromatic polyamide, an aromatic dicarboxylic acid mainly composed of terephthalic acid is preferable in terms of lodging resistance and moldability at the time of crimping, and also in terms of engaging force. Of these, it is most preferable that the total amount of the aromatic dicarboxylic acid is terephthalic acid.
 半芳香族ポリアミドは極めて剛直な樹脂である。このような剛直な樹脂から、後述するような射出成形方法で本発明の雄型成形面ファスナーを成形すると、成形時のキャビティからの引き抜きの際に雄型係合素子が切断されたり、係合素子の特に曲がっている箇所に亀裂が入ることがある。それを防ぐためには、このような半芳香族ポリアミドにエラストマーを少量添加するのが好ましい。 Semi-aromatic polyamide is an extremely rigid resin. When the male molded surface fastener of the present invention is molded from such a rigid resin by an injection molding method as described later, the male engaging element is cut or engaged when it is pulled out from the cavity during molding. Cracks may occur in the particularly bent part of the element. In order to prevent this, it is preferable to add a small amount of elastomer to such a semi-aromatic polyamide.
添加されるエラストマーとしては、特に常温付近でゴムのような弾性や屈曲性を持つものであって、かつ成形温度下では軟化して容易に成形できる材料であって、具体的にはスチレン系、塩ビ系、オレフィン系、ウレタン系、エステル系、アミド系のエラストマーが挙げられる。 The elastomer to be added is a material having elasticity and flexibility like rubber, especially near room temperature, and which can be easily molded by softening at a molding temperature, specifically, a styrene-based elastomer. Examples thereof include vinyl chloride-based, olefin-based, urethane-based, ester-based, and amide-based elastomers.
 エラストマーが、ポリオレフィン系のエラストマー、特に無水マレイン酸変性のポリオレフィン系エラストマーであり、かつ半芳香族ポリアミドが、ジアミン成分(1,9-ノナンジアミンと2メチル―1,8-オクタンジアミン)とジカルボン酸成分(テレフタル酸)から得られる末端アミノ基含有ポリアミドである場合には、末端アミノ基と無水マレイン酸に基づく官能基が反応して、半芳香族ポリアミドとエラストマーとの一体性が向上し、雄型成形面ファスナーの成形時に、相分離が生じてキャビティからの引き抜きの際に雄型係合素子が切断されたり、雄型係合素子に亀裂が入ることを高度に阻止できる。 The elastomer is a polyolefin-based elastomer, particularly a polyolefin-based elastomer modified with maleic anhydride, and the semi-aromatic polyamide has a diamine component (1,9-nonanediamine and 2-methyl-1,8-octanediamine) and a dicarboxylic acid component. In the case of a terminal amino group-containing polyamide obtained from (terephthalic acid), the terminal amino group reacts with a functional group based on maleic anhydride to improve the integrity of the semi-aromatic polyamide and the elastomer, resulting in a male type. Molding surface It is possible to highly prevent the male engaging element from being cut or cracked when the male engaging element is pulled out from the cavity due to phase separation during molding of the fastener.
 半芳香族ポリアミドに添加するエラストマーの量は、半芳香族ポリアミドの重量に対して2~20重量%が好ましい。上記範囲内であると添加する効果が十分に得られ、ブレンドした溶融樹脂の粘度が高くなり過ぎず、キャビティ内に圧入することが容易となり、さらに半芳香族ポリアミドを用いる効果が十分に得られる。より好ましくは、4~16重量%の範囲であり、さらに好ましくは7~13重量%の範囲である。さらに、半芳香族ポリアミドには、性能を大きく損なわない範囲内で、他の樹脂や安定剤や着色剤等を添加することができる。 The amount of the elastomer added to the semi-aromatic polyamide is preferably 2 to 20% by weight based on the weight of the semi-aromatic polyamide. If it is within the above range, the effect of addition can be sufficiently obtained, the viscosity of the blended molten resin does not become too high, it becomes easy to press-fit it into the cavity, and the effect of using a semi-aromatic polyamide can be sufficiently obtained. .. It is more preferably in the range of 4 to 16% by weight, still more preferably in the range of 7 to 13% by weight. Further, other resins, stabilizers, colorants and the like can be added to the semi-aromatic polyamide within a range that does not significantly impair the performance.
 表面側への接着剤液の流れ込み量を減らすために、基板を厚くして接着剤液塗布面(雄型成形面ファスナーの裏面)から係合素子面を遠ざける方法が考えられるが、面ファスナーが固くなってしまう。特に半芳香族ポリアミドからなる場合には、この方法を用いると面ファスナーを構成する基板が剛直となり、易曲性が失なわれ、接着し易さが低下するという問題が生じ易い。しかしながら、基板裏面側に前記した突起を設けることにより、基板の易曲性を大きく損なうことなく接着剤液を裏面側に保持できるため、前記突起は表面側への接着剤液の流れ込みを少なくする上で好ましい。また、突起を設けることで、面ファスナーの裏面が滑りにくくなることで、自動車用内装材の裏面へ位置決めがし易くなる。 In order to reduce the amount of adhesive liquid flowing into the surface side, it is conceivable to thicken the substrate and keep the engaging element surface away from the adhesive liquid application surface (the back surface of the male molded surface fastener). It gets hard. In particular, when it is made of semi-aromatic polyamide, when this method is used, the substrate constituting the hook-and-loop fastener becomes rigid, the bendability is lost, and the problem that the adhesiveness is lowered tends to occur. However, by providing the protrusion on the back surface side of the substrate, the adhesive liquid can be held on the back surface side without significantly impairing the flexibility of the substrate, so that the protrusion reduces the inflow of the adhesive liquid to the front surface side. Preferred above. Further, by providing the protrusion, the back surface of the hook-and-loop fastener is less likely to slip, which facilitates positioning on the back surface of the interior material for automobiles.
 次に本発明の雄型成形面ファスナーの製造方法について説明する。例えば、雄型係合素子形状のキャビティ群を挟んでその両サイドに壁分割体(A)形状のキャビティ群を表面に設けた金属ロールを使用し、該表面に樹脂の溶融物をシート状に流すとともに該キャビティ内に該溶融物を圧入し、固化後に金属ロール面から剥がすと同時にキャビティからも引き抜いて、中央に係合素子領域(1)、その両側に壁領域(2)を有する樹脂シートを製造する方法が用いられる。 Next, a method for manufacturing the male molded surface fastener of the present invention will be described. For example, a metal roll having a wall-divided body (A) -shaped cavity group on both sides of a male engaging element-shaped cavity group is used, and a resin melt is formed into a sheet on the surface. A resin sheet having an engaging element region (1) in the center and wall regions (2) on both sides thereof by being flowed and the melt is press-fitted into the cavity, and after solidification, it is peeled off from the metal roll surface and at the same time pulled out from the cavity. Is used.
 このキャビティから引き抜く方法の一例をより詳細に説明する。壁分割体(A)の形状をしたキャビティを等間隔で多数外円周上に彫った厚さ0.1~0.3mmのリング状金型、そのようなキャビティを彫っていない同直径で厚さ0.15~0.5mmの金属製リングを、壁分割体(A)の位置が隣の壁と異なるように交互に重ね合せて壁分割体(A)用キャビティを外周表面に多数有する壁用リング群を作製する。
 逆J字型形状を外円周上に彫った厚さ0.15~0.5mmのリング状金型、そのような形状を彫っていない同直径の金属製リング、上記逆J字型形状と逆の方向に曲がっている逆J字型形状を外円周上に彫った厚さ0.15~0.5mmで同直径のリング状金型、そのような形状を彫っていない同直径の金属製リングを順々に重ね合わせることにより、その外周表面に逆J字型の係合素子形状のキャビティおよびその逆方向に曲がっている逆J字型係合素子のキャビティを多数有する係合素子用リング群を作製し、これを前記壁用リング群に重ね合わす。
 次いで、前記壁用リング群と同じ方法で作成した壁用リング群を係合素子用リング群に重ね合せて、中央部に逆J字型の係合素子形状のキャビティを外周上に多数有する領域、その両側に壁分割体(A)形状のキャビティを外周上に多数有する領域を有する金型ロールを用意する。
An example of a method of pulling out from this cavity will be described in more detail. A ring-shaped mold with a thickness of 0.1 to 0.3 mm in which a large number of cavities in the shape of the wall partition (A) are carved on the outer circumference at equal intervals, and the thickness is the same without carving such cavities. A wall having a large number of cavities for the wall dividing body (A) on the outer peripheral surface by alternately stacking 0.15 to 0.5 mm metal rings so that the position of the wall dividing body (A) is different from that of the adjacent wall. A group of rings is prepared.
A ring-shaped mold with a thickness of 0.15 to 0.5 mm in which an inverted J-shape is carved on the outer circumference, a metal ring of the same diameter without such a shape, and the above-mentioned inverted J-shape. A ring-shaped mold with a thickness of 0.15 to 0.5 mm and the same diameter, with an inverted J-shaped shape bent in the opposite direction carved on the outer circumference, and a metal with the same diameter that does not carve such a shape. For engaging elements that have a large number of inverted J-shaped engaging element-shaped cavities and inverted J-shaped engaging element cavities that are bent in the opposite direction on the outer peripheral surface by stacking the manufactured rings in order. A ring group is prepared and superposed on the wall ring group.
Next, the wall ring group created by the same method as the wall ring group is superposed on the engaging element ring group, and a region having a large number of inverted J-shaped engaging element-shaped cavities on the outer periphery in the central portion. A mold roll having a region having a large number of wall-divided body (A) -shaped cavities on the outer periphery is prepared on both sides thereof.
 なお、上記説明では、逆J字型形状のキャビティを有するリング状金型と逆の方向を向いている逆J字型形状のキャビティを有するリング状金型をキャビティを彫っていない金属製リング1枚を挟んで交互に重ね合せる場合について説明したが、2枚以上のキャビティを彫っていない金属製リングを挟んで交互に重ね合わせてもよい。 In the above description, the metal ring 1 in which the cavity is not carved in the ring-shaped mold having the inverted J-shaped cavity facing in the opposite direction to the ring-shaped mold having the inverted J-shaped cavity. Although the case where the sheets are sandwiched and stacked alternately has been described, two or more pieces may be alternately stacked by sandwiching a metal ring in which the cavity is not carved.
 このような金属ロールの表面には、壁分割体(A)用のキャビティが円周方向に列をなして並んでおり、かつ、そのような列が壁領域を形成するように金属ロール幅方向に複数列存在している。
 さらに、ロール円周方向に曲がっている複数の逆J字型キャビティが円周方向に列をなして並んでおり、かつ、そのような列が係合素子領域を形成するように金属ロール幅方向に複数列存在している。逆J字型キャビティの曲がっている方向は1列単位であるいは複数列単位で逆となっている。
 逆J字型キャビティは、引き抜く際の切断等を防ぐために金属ロール面から先端部に行くに従って細くなっており、かつ途中から徐々に金属ロール円周方向に曲がり、先端部は金属ロール面に近づく方向を向いている。
On the surface of such a metal roll, cavities for the wall dividing body (A) are arranged in rows in the circumferential direction, and the metal roll width direction is such that such rows form a wall region. There are multiple columns in.
Further, a plurality of inverted J-shaped cavities bent in the circumferential direction of the roll are arranged in a row in the circumferential direction, and the metal roll width direction is such that such rows form an engaging element region. There are multiple columns in. The bending direction of the inverted J-shaped cavity is reversed in units of one row or in units of multiple rows.
The inverted J-shaped cavity becomes thinner from the metal roll surface toward the tip in order to prevent cutting when it is pulled out, and gradually bends in the circumferential direction of the metal roll from the middle, and the tip approaches the metal roll surface. Looking in the direction.
 このような金属ロール表面に溶融した樹脂を流して雄型成形面ファスナーを成形する具体的な方法としては、
 金属ロールと相対する位置に存在する別のドラムロールとの隙間に樹脂溶融物を押し出し、圧迫することによりキャビティ内に同溶融物を充填させると共にロール表面に均一な厚さを有するシートを形成し、
 金型ロールが回転している間にロール内を常時循環させている冷媒によりキャビティ内の同溶融物を冷却固化させるとともに、得られる雄型成形面ファスナーの基板が均一厚さとなるように隙間調整したニップローラーにより引き延ばし、
 冷却固化したシートを金型ロール表面から引き剥がすとともに、キャビティから雄型係合素子および壁分割体(A)を引き抜く。
 これにより、表面に多数の雄型係合素子が存在している係合素子領域(1)を有し、その両側に多数の壁分割体(A)を有する壁領域(2)が存在している本発明の雄型成形面ファスナーシートが得られる。
As a specific method for forming a male-molded hook-and-loop fastener by flowing a molten resin on the surface of such a metal roll,
The resin melt is extruded into the gap between the metal roll and another drum roll located opposite to the metal roll and pressed to fill the cavity with the melt and form a sheet having a uniform thickness on the roll surface. ,
While the mold roll is rotating, the refrigerant that constantly circulates in the roll cools and solidifies the melt in the cavity, and the clearance is adjusted so that the substrate of the obtained male molded surface fastener has a uniform thickness. Stretched by the nip roller
The cooled and solidified sheet is peeled off from the surface of the mold roll, and the male engaging element and the wall splitting body (A) are pulled out from the cavity.
As a result, there is an engaging element region (1) in which a large number of male engaging elements are present on the surface, and a wall region (2) having a large number of wall dividers (A) on both sides thereof. The male molded surface fastener sheet of the present invention can be obtained.
 基板裏面に突起を設けるためには、金属ロールと相対する位置に存在する上記ドラムロールの表面に突起用窪みを設け、前記キャビティに樹脂溶融物を充填すると同時にこの窪みにも前記樹脂溶融物を充填させ、固化後にドラムロール表面から剥離して、基板裏面に突起を形成する方法を用いるのが好ましい。 In order to provide protrusions on the back surface of the substrate, a recess for protrusions is provided on the surface of the drum roll located at a position facing the metal roll, and the cavity is filled with the resin melt, and at the same time, the resin melt is also filled in the recess. It is preferable to use a method of filling, solidifying, and then peeling from the surface of the drum roll to form protrusions on the back surface of the substrate.
 係合素子領域にも壁分割体(B)が存在しているようにするためには、逆J字型形状を外円周上に彫ったリング状金型間に挿入されている逆J字型形状を彫っていない同直径の金属製リングを、壁分割体(B)形状を外円周上に彫ったリング状金型に置き換えるか、あるいは壁分割体(B)形状を外円周上に彫ったリング状金型とそのような形状を外円周上に彫っていない薄い金属製リングの組み合わせに置き換える方法を用いるのが好ましい。 In order to ensure that the wall splitting body (B) also exists in the engaging element region, an inverted J-shape is inserted between the ring-shaped molds in which an inverted J-shaped shape is carved on the outer circumference. Replace the metal ring of the same diameter with no carved mold shape with a ring-shaped mold with the wall split body (B) shape carved on the outer circumference, or replace the wall split body (B) shape on the outer circumference. It is preferable to use a method of replacing such a shape with a combination of a ring-shaped mold carved in a circle and a thin metal ring not carved on the outer circumference.
 壁分割体(B)形状を外円周上に彫ったリング状金型を、逆J字型形状を外円周上に彫ったリング状金型間に挿入する場合には、リング状金型の全外円周上に壁分割体(B)形状が間隔を空けて彫られていても、あるいは雄型成形面ファスナーの長さ方向端部に相当する部分のみに壁分割体(B)形状が彫られていてもよい。リング状金型の全外円周上に壁分割体(B)形状が彫られている場合には、前記したように、雄型係合素子のフック内にループ状係合素子のフィラメントが自由に侵入できるように工夫するのが好ましい。 When inserting a ring-shaped mold with the wall-split body (B) shape carved on the outer circumference between the ring-shaped molds with the inverted J-shaped shape carved on the outer circumference, the ring-shaped mold Even if the wall-divided body (B) shape is carved at intervals on the entire outer circumference of the die, or the wall-divided body (B) shape is formed only in the portion corresponding to the end in the length direction of the male molded surface fastener. May be carved. When the wall dividing body (B) shape is carved on the entire outer circumference of the ring-shaped mold, as described above, the filament of the loop-shaped engaging element is free in the hook of the male engaging element. It is preferable to devise so that it can invade.
 例えば、前記したように、
 壁分割体(B)の高さが、雄型係合素子の先端部の基板面からの高さより低くなるようにする、
 雄型係合素子の先端部の両側面には壁分割体(B)が存在せずに切目部が存在しているように、壁分割体(B)の長さ、切目部の長さ、および切目部の形状を雄型係合素子の配列状態に合わせ、そしてリング状金型の形状や重ね合せ状態を調整する、
 逆J字型形状を外円周上に彫ったリング状金型と壁分割体(B)形状を外円周上に彫ったリング状金型の間にキャビティを外円周上に彫っていない薄い金属製リングを挿入する、あるいは
 外周上に彫る壁分割体(B)形状の間隔を逆J字型形状の間隔の1/2~1/5とする
等の方法が用いられる。
For example, as mentioned above
The height of the wall dividing body (B) is set to be lower than the height of the tip of the male engaging element from the substrate surface.
The length of the wall dividing body (B), the length of the cutting part, so that the wall dividing body (B) does not exist but the cut portion exists on both side surfaces of the tip portion of the male type engaging element. And the shape of the cut part is adjusted to the arrangement state of the male engaging element, and the shape and the overlapping state of the ring mold are adjusted.
No cavity is carved on the outer circumference between the ring-shaped mold with the inverted J-shaped shape carved on the outer circumference and the ring-shaped mold with the wall split body (B) shape carved on the outer circumference. A method such as inserting a thin metal ring or setting the spacing of the wall dividing body (B) shape carved on the outer circumference to 1/2 to 1/5 of the spacing of the inverted J-shaped shape is used.
 このようにして得られた雄型成形面ファスナーテープを適当な長さに切断して、自動車用内装材の裏面に接着剤により貼り付ける。このような内装材としては、自動車用の天井材や床材として一般的に用いられているものが使用できる。例えば、不織布、ガラス繊維マット、および発泡樹脂層、パイル布帛、織編物、天然または人工皮革等を積層したシートで、裏面側には不織布層が存在しているシートが挙げられる。 The male molded surface fastener tape obtained in this way is cut to an appropriate length and attached to the back surface of the interior material for automobiles with an adhesive. As such an interior material, a material generally used as a ceiling material or a floor material for an automobile can be used. For example, a sheet obtained by laminating a non-woven fabric, a glass fiber mat, a foamed resin layer, a pile fabric, a woven or knitted fabric, natural or artificial leather, etc., and having a non-woven fabric layer on the back surface side may be mentioned.
 このような自動車用内装材の裏面に本発明の雄型成形面ファスナーを接着剤により貼り付ける。用いられる接着剤としては、溶剤型接着剤、エマルジョン系接着剤、ホットメルト系接着剤、あるいは硬化型接着剤などが挙げられるが、特に湿気硬化型の瞬間接着剤が高温条件下でも接着力が低下せず、さらに短期間で硬化接着が可能であることから取り扱い性や作業性の点で、さらに接着強度の点で好ましい。 The male molded surface fastener of the present invention is attached to the back surface of such an interior material for automobiles with an adhesive. Examples of the adhesive used include solvent-based adhesives, emulsion-based adhesives, hot-melt-based adhesives, and curable adhesives. In particular, moisture-curable instant adhesives have adhesive strength even under high temperature conditions. Since it does not deteriorate and can be cured and bonded in a short period of time, it is preferable in terms of handleability and workability, and further in terms of adhesive strength.
 なかでも、シアノアクリレート系の瞬間接着剤が高い接着力と高温条件下でも優れた接着力が低下しないこと、さらに硬化時間が短く、作業性に優れていることから好ましく、とりわけエチルシアノアクリレート系瞬間接着剤が特に優れた接着力が得られることから特に好ましい。 Among them, cyanoacrylate-based instant adhesives are preferable because they have high adhesive strength, excellent adhesive strength does not decrease even under high temperature conditions, curing time is short, and workability is excellent. Especially, ethyl cyanoacrylate-based instant adhesives are preferable. Adhesives are particularly preferred because they provide particularly excellent adhesive strength.
 その反面、このような瞬間接着剤は、接着強度を高めるために厚く塗布すると雄型成形面ファスナーの端部から接着剤液がはみ出して、それが面ファスナー表面に侵入して面ファスナーの係合力を低下させるという問題を生じ易い。それを防ぐ上で本発明の雄型成形面ファスナーは極めて有効である。使用する際の接着剤液の粘度は、25℃で80~220mPa・sの範囲が接着力の点で、さらに本発明の雄型成形面ファスナーの両側に存在している壁領域(2)の働きを十分に発現できることから好ましい。さらに接着剤の塗布量は、貼り付ける面積1cm当たり0.0125~0.0375gが好ましい。 On the other hand, when such an instant adhesive is applied thickly in order to increase the adhesive strength, the adhesive liquid squeezes out from the end of the male molded surface fastener, and it penetrates into the surface fastener surface to engage with the surface fastener. Is likely to cause the problem of lowering. The male molded surface fastener of the present invention is extremely effective in preventing this. The viscosity of the adhesive liquid when used is in the range of 80 to 220 mPa · s at 25 ° C. in terms of adhesive strength, and further, in the wall region (2) existing on both sides of the male molded surface fastener of the present invention. It is preferable because it can sufficiently express its function. Further, the amount of the adhesive applied is preferably 0.0125 to 0.0375 g per 1 cm2 of the area to be attached.
 以上、本発明の雄型成形面ファスナーを自動車用内装材の裏面に貼り付ける場合について説明したが、本発明の雄型成形面ファスナーは、自動車用内装材以外にも、接着剤液が面ファスナー端部からはみ出して、はみ出した接着剤液が面ファスナーの係合素子面に流れ込み、その結果、係合力が低下する恐れのある被着体に接着剤を用いて面ファスナーを取り付ける場合にも使用できる。 The case where the male molded surface fastener of the present invention is attached to the back surface of the interior material for automobiles has been described above. It is also used when attaching the hook-and-loop fastener to the adherend where the adhesive liquid that sticks out from the end flows into the engaging element surface of the hook-and-loop fastener and as a result, the engaging force may decrease. can.
 以下実施例により本発明を具体的に説明する。実施例において、雄型成形面ファスナー表面の係合素子面への接着剤液の流れ込みは、自動車用天井材の裏面に接着した雄型成形面ファスナーの表面をルーペで観察して、係合素子領域まで接着剤が流れ込んでいるか否か、さらに壁領域に流れ込んだ接着剤がどのような状態で固化しているかを観察した。 The present invention will be specifically described below with reference to Examples. In the embodiment, the adhesive liquid flows into the engaging element surface of the male molded surface fastener surface by observing the surface of the male molded surface fastener adhered to the back surface of the automobile ceiling material with a loupe and engaging element. It was observed whether or not the adhesive had flowed into the area, and how the adhesive that had flowed into the wall area had solidified.
 また、接着剤で取り付けた雄型成形面ファスナーについて、JIS L3416の方法に従い、常温と110℃での係合力を測定した。係合相手となるループ状係合素子としてポリフェニレンサルファイド製織面ファスナー(クラレファスニング社製マジックテープB48000.00)を用いた。 Further, for the male molded surface fastener attached with an adhesive, the engaging force at room temperature and 110 ° C. was measured according to the method of JIS L3416. A polyphenylene sulfide woven surface fastener (Magic Tape B48000.00 manufactured by Kuraray Fastening Co., Ltd.) was used as a loop-shaped engaging element to be an engaging partner.
実施例1
[成形に使用する樹脂の準備]
 半芳香族ポリアミドとして、ジアミン成分の50モル%が1,9-ノナンジアミンで、50モル%が2メチル―1,8-オクタンジアミンである混合ジアミンを用い、芳香族ジカルボン酸成分としてテレフタル酸を用いて得られる末端アミノ基含有半芳香族ポリアミド(株式会社クラレ製半芳香族ポリアミドジェネスタ、[η]=1.20dl/g)を用い、エラストマーとして、無水マレイン酸変性ポリオレフィン系エラストマー(三井化学製タフマー)を上記半芳香族ポリアミドに対して10重量%の割合で、さらにカーボンブラック粉末を上記半芳香族ポリアミドと上記エラストマーの合計量に対して0.2重量%添加し、混ぜ合わせてペレット化した。
Example 1
[Preparation of resin used for molding]
As the semi-aromatic polyamide, a mixed diamine in which 50 mol% of the diamine component is 1,9-nonanediamine and 50 mol% is 2-methyl-1,8-octanediamine is used, and terephthalic acid is used as the aromatic dicarboxylic acid component. Using the terminal amino group-containing semi-aromatic polyamide (semi-aromatic polyamide geneSTA manufactured by Kuraray Co., Ltd., [η] = 1.20 dl / g) obtained as an elastomer, a maleic anhydride-modified polyolefin-based elastomer (manufactured by Mitsui Kagaku Co., Ltd.) Toughmer) was added in a proportion of 10% by weight based on the semi-aromatic polyamide, and carbon black powder was added in an amount of 0.2% by weight based on the total amount of the semi-aromatic polyamide and the elastomer, and the mixture was mixed and pelletized. bottom.
[成形に使用する金型の準備]
 次に、金型として、
 壁分割体(A)の形状を外円周上に彫った厚さ0.2mmで直径212mmのリング状金型および
 そのような形状を彫っていない外周面がフラットな厚さ0.25mmで直径212mmの金属製リングを
壁分割体(A)の中央が隣の壁では壁分割体(A)の両端の切目部となるように壁分割体(A)の位置を隣のリング状金型とずらして交互に合計21枚重ね合せた金型ロール(1)を作製した。
 それとは別に、
 フック型係合素子の形状を外円周上に彫った厚さ0.30mmで直径212mmのリング状金型、
 そのような形状を彫っていない外円周面がフラットな厚さ0.30mmで直径212mmの金属製リング、
 上記フック型係合素子形状と同一形状であるがフックの曲がっている方向が逆であるフック型係合素子形状を外円周上に彫った厚さ0.30mmで直径212mmのリング状金型、および
 そのような形状を彫っていない外周面がフラットな厚さ0.30mmで直径212mmの金属製リング
をこの順で計70枚重ね合せた金型ロール(2)を作製した。
 さらに、金型ロール(1)と同様にして金型ロール(3)を作製した。
 金型ロール(1)、金型ロール(2)および金型ロール(3)をこの順で重ね合わせて一体化して、その外周表面にフック型係合素子形状のキャビティおよび逆方向を向いているフック型係合素子形状のキャビティを多数有する幅20mmの係合素子領域、およびその両側に壁分割体(A)形状のキャビティを表面に多数有する幅4mmの壁領域を有する金型ロールを作製した。
[Preparation of mold used for molding]
Next, as a mold,
A ring-shaped mold with a thickness of 0.2 mm and a diameter of 212 mm, in which the shape of the wall split body (A) is carved on the outer circumference, and a ring-shaped mold with a flat outer peripheral surface having a flat thickness of 0.25 mm and a diameter of 0.25 mm. The position of the wall dividing body (A) is set to the adjacent ring mold so that the center of the wall dividing body (A) is the cut portion at both ends of the wall dividing body (A) on the adjacent wall with the 212 mm metal ring. A mold roll (1) was prepared by staggering and alternately stacking a total of 21 rolls.
Apart from that
A ring-shaped mold with a thickness of 0.30 mm and a diameter of 212 mm, in which the shape of the hook type engaging element is carved on the outer circumference.
A metal ring with a flat outer circumference of 0.30 mm and a diameter of 212 mm that does not have such a shape.
A ring-shaped mold with a thickness of 0.30 mm and a diameter of 212 mm, which has the same shape as the hook-type engaging element but has the hook bent in the opposite direction, carved on the outer circumference. A mold roll (2) was prepared by stacking a total of 70 metal rings having a thickness of 0.30 mm and a diameter of 212 mm having a flat outer peripheral surface without engraving such a shape in this order.
Further, the mold roll (3) was produced in the same manner as the mold roll (1).
The mold roll (1), the mold roll (2), and the mold roll (3) are superposed and integrated in this order, and the cavity of the hook type engaging element shape and the opposite direction are directed to the outer peripheral surface thereof. A mold roll having a width of 20 mm having a large number of hook-shaped engaging element-shaped cavities and a wall region having a width of 4 mm having a large number of wall-divided body (A) -shaped cavities on both sides thereof was produced. ..
[雄型成形面ファスナーの製造]
 上記の金型ロールと相対する位置に存在するドラムロールとの隙間に上記の半芳香族ポリアミドに上記エラストマーを添加した樹脂ペレットの溶融物(温度:300℃)を押し出し、圧迫することにより金属ロールのキャビティ内に該樹脂溶融物を充填させると共にロール表面に均一な厚さを有するシートを形成した。金型ロールが回転している間にロール内に常時循環されている水によりキャビティ内の樹脂を冷却固化させたのち、基板厚さが0.20mmとなるように隙間調整したニップロールにより引き延ばした。冷却固化されたシートを金型ロール表面から引き剥がして、黒色の雄型成形面ファスナーテープを製造した。
[Manufacturing of male molded surface fasteners]
A metal roll by extruding a melt (temperature: 300 ° C.) of a resin pellet obtained by adding the above-mentioned elastomer to the above-mentioned semi-aromatic polyamide into the gap between the above-mentioned mold roll and the drum roll existing at a position opposite to the above-mentioned mold roll and pressing the metal roll. The cavity was filled with the resin melt and a sheet having a uniform thickness was formed on the roll surface. While the mold roll was rotating, the resin in the cavity was cooled and solidified by water constantly circulating in the roll, and then stretched by a nip roll having a gap adjusted so that the substrate thickness was 0.20 mm. The cooled and solidified sheet was peeled off from the surface of the mold roll to produce a black male molded surface fastener tape.
[得られた雄型成形面ファスナーの形状]
 得られた雄型成形面ファスナーテープは、図1に示すような形状、すなわち、多数の雄型係合素子が存在している幅20mmの係合素子領域(1)の両側に幅4mmの壁領域(2)が係合素子領域(1)に平行に存在しているテープであった。
 係合素子領域(1)に存在している雄型係合素子(1f)は壁長さ方向に列をなして並んで係合素子列を形成しており、複数の係合素子列が係合素子列の方向に対して直角方向に平行に並んでいた。図4に示すように、壁長さ方向および高さ方向の両方向に直交する方向では雄型係合素子は均一の幅を有していた。図2に示すように、雄型係合素子は、途中または先端部には分岐を有さずに根元から先端へ徐々に細くなっており、かつ途中から徐々に壁長さ方向に曲がり、先端部は基板に僅かに近づく方向を向いている形状を有していた。更に雄型係合素子の曲がっている方向と同一の方向に複数の雄型係合素子が列をなして並んでおり、さらに雄型係合素子は1列単位で曲がっている方向が逆となっている逆J字形状を有していた。
[The shape of the obtained male molded surface fastener]
The obtained male molded surface fastener tape has a shape as shown in FIG. 1, that is, a wall having a width of 4 mm on both sides of an engaging element region (1) having a width of 20 mm in which a large number of male engaging elements are present. The tape had a region (2) parallel to the engaging element region (1).
The male engaging elements (1f) existing in the engaging element region (1) are arranged in a row in the wall length direction to form an engaging element row, and a plurality of engaging element rows are engaged. They were lined up parallel to the direction of the element train. As shown in FIG. 4, the male engaging element had a uniform width in the directions orthogonal to both the wall length direction and the height direction. As shown in FIG. 2, the male engaging element gradually narrows from the root to the tip without branching in the middle or at the tip, and gradually bends in the wall length direction from the middle to the tip. The portion had a shape facing slightly closer to the substrate. Furthermore, a plurality of male engaging elements are lined up in a row in the same direction as the bending direction of the male engaging element, and the male engaging element is bent in a row unit in the opposite direction. It had an inverted J-shape.
 雄型係合素子の形状は図2~4に示すような形状(但し、裏面側突起は存在していない)であり、その高さ(h)は基板表面から1.15mm、雄型係合素子の先端部の下端部は雄型係合素子の頂部の下端部の高さに対して、雄型係合素子の高さ(h)の5%相当の距離だけ基板に近づいていた。雄型係合素子の幅(w)は0.30mmで、係合素子付け根部の広がりは1.0mm、雄型係合素子は付け根から係合素子高さの2/3の高さの付近から徐々に曲がり始めていた。雄型係合素子は列をなして並んでおり、雄型係合素子の曲がっている方向は列方向であり、雄型係合素子の密度は110個/cm、基板の厚さは0.20mm、隣り合う雄型係合素子の間隔(b)は0.3mmであった。 The shape of the male engaging element is as shown in FIGS. 2 to 4 (however, the back surface side protrusion does not exist), and the height (h 1 ) is 1.15 mm from the substrate surface, and the male type is engaged. The lower end of the tip of the combined element approached the substrate by a distance equivalent to 5% of the height of the male engaging element (h 1 ) with respect to the height of the lower end of the top of the male engaging element. .. The width (w 1 ) of the male engaging element is 0.30 mm, the spread of the base of the engaging element is 1.0 mm, and the male engaging element is 2/3 of the height of the engaging element from the base. It started to bend gradually from the vicinity. The male engaging elements are lined up in a row, the bending direction of the male engaging elements is the row direction, the density of the male engaging elements is 110 pieces / cm 2 , and the thickness of the substrate is 0. The distance between adjacent male engaging elements was .20 mm, and the distance (b 1 ) was 0.3 mm.
 また係合素子領域(1)を挟むように両側に存在している壁領域(2)には、係合素子領域に沿って平行に伸びる壁が0.3mmの間隔を空けて10列平行に存在していた。各壁には、壁を厚さ方向に貫通し、かつ、基板表面から頂部に至る切目部(4)が等間隔(誤差が5%以下)で配置されていた。この切目部(4)により壁が多数の壁分割体(A)(2w)に分断されて、壁分割体(A)(2w)の列を形成していた。壁分割体(A)の高さ(h)は0.5mm、壁の切目部(4)が存在している箇所が、図2のように、隣の壁では壁分割体(A)(2w)の壁面となっていた。また壁分割体(A)(2w)の両端に存在している各切目部(4)の壁長さ方向の長さ(L)が0.65mm、同切目部(4)に挟まれている壁分割体(A)(2w)の壁長さ方向の長さ(L)が1.35mmであった。切目部(4)の壁長さ方向の長さが、付け根から頂部に至るまで同一(誤差が5%以下)であり、かつ切目部(4)を壁面に直交する方向から見た形状が図2に示すように平行四辺形であった。さらに壁分割体(A)(4)の厚さ(W)は0.2mmで、壁領域での壁分割体(A)(4)の密度は97個/cmであった。係合素子領域(1)の幅は20mm、壁領域(2)の幅はそれぞれ4mmであった。 Further, in the wall region (2) existing on both sides so as to sandwich the engaging element region (1), walls extending in parallel along the engaging element region are parallel to each other in 10 rows with an interval of 0.3 mm. It existed. In each wall, cut portions (4) extending from the surface of the substrate to the top were arranged at equal intervals (error of 5% or less) while penetrating the wall in the thickness direction. The wall was divided into a large number of wall-divided bodies (A) (2w) by the cut portion (4) to form a row of wall-divided bodies (A) (2w). The height (h 2 ) of the wall dividing body (A) is 0.5 mm, and the place where the cut portion (4) of the wall exists is as shown in FIG. 2, and the wall dividing body (A) ( It was the wall surface of 2w). Further, the length (L 4 ) of each cut portion (4) existing at both ends of the wall divided body (A) (2w) in the wall length direction is 0.65 mm, and is sandwiched between the cut portions (4). The length (L 2 ) of the existing wall divided bodies (A) and (2w) in the wall length direction was 1.35 mm. The length of the cut portion (4) in the wall length direction is the same from the base to the top (error is 5% or less), and the shape of the cut portion (4) seen from the direction orthogonal to the wall surface is shown in the figure. It was a parallelogram as shown in 2. Further, the thickness (W 2 ) of the wall divided bodies (A) and (4) was 0.2 mm, and the density of the wall divided bodies (A) and (4) in the wall region was 97 pieces / cm 2 . The width of the engaging element region (1) was 20 mm, and the width of the wall region (2) was 4 mm, respectively.
[得られた雄型成形面ファスナーを自動車用内装材の裏面に貼り付け]
 このような雄型成形面ファスナーを40mmに切断し、その裏面にエチルシアノアクリレートからなる20℃の粘度が150mPa・sの瞬間接着剤を0.03g/cmの塗布量で塗布して、直ちに自動車用天井材の裏面に接着剤塗布面を重ね合せ、両者を強く押さえ付けて接着させた。その結果、両者は強固に接着された。なお、使用した接着剤の存在を目視できるように、接着剤には酸化チタン系の白色顔料を10重量%添加した。
[Attach the obtained male molded surface fastener to the back side of the interior material for automobiles]
Such a male molded surface fastener is cut to 40 mm, and an instant adhesive made of ethyl cyanoacrylate having a viscosity of 150 mPa · s at 20 ° C. is applied to the back surface at a coating amount of 0.03 g / cm 2 immediately. The adhesive-coated surface was overlapped on the back surface of the ceiling material for automobiles, and both were strongly pressed to bond them. As a result, both were firmly adhered. In addition, 10% by weight of a titanium oxide-based white pigment was added to the adhesive so that the presence of the used adhesive could be visually observed.
 使用した自動車用天井材は、
 発泡ポリウレタンからなる厚さ8mmの発泡樹脂層の両面を、熱硬化性イソシアネート化合物を含浸させたガラス繊維マット(目付け:100mm/m)で覆い、
 さらにその片面(表面)を人工皮革、もう一方の面(裏面)を軟質発泡ポリウレタン層、次いでポリエステル繊維からなる絡合不織布で覆い、さらに、
 裏面側に、厚さ1mmのポリプロピレン層の両面に、ホットメルトポリオレフィン層からなるフィルムとポリエステル繊維からなる厚さ1mmの絡合不織布からなる積層体を絡合不織布側が外側となるように重ね合わせて一体化したものである。
The car ceiling material used was
Both sides of a foamed resin layer having a thickness of 8 mm made of foamed polyurethane were covered with a glass fiber mat (grain: 100 mm / m 2 ) impregnated with a thermosetting isocyanate compound.
Further, one side (front surface) is covered with artificial leather, the other side (back surface) is covered with a soft foamed polyurethane layer, and then an entangled non-woven fabric made of polyester fiber.
On the back surface side, on both sides of a polypropylene layer having a thickness of 1 mm, a laminate made of a film made of a hot melt polyolefin layer and an entangled non-woven fabric made of polyester fibers having a thickness of 1 mm is laminated so that the entangled non-woven fabric side is on the outside. It is an integrated product.
[貼り付け後の雄型成形面ファスナーの貼り付け状態および係合力]
 接着された雄型成形面ファスナーの表面をルーペにより観察したところ、端部からはみ出した接着剤が雄型成形面ファスナーの両端部の壁領域(2)の壁間に広く低く流れ込んでいるが、係合素子領域(1)には全く流れ込んでいないことが確認できた。一部の接着剤が塊状となって、壁分割体の上に存在していたが、殆どの接着剤液は広く壁領域(2)の壁の隙間に薄く流れ込み、壁間に広がっていることが確認できた。この雄型成形面ファスナーの常温での初期係合力を測定した結果、引張剪断強さが42.0N/cm2、剥離強さが2.8N/cmであった。
[Attachment state and engagement force of male molded surface fastener after attachment]
When the surface of the bonded male molded surface fastener was observed with a loupe, the adhesive protruding from the end flowed widely and low between the walls of the wall area (2) at both ends of the male molded surface fastener. It was confirmed that the material did not flow into the engaging element region (1) at all. Some of the adhesive was agglomerated and existed on the wall partition, but most of the adhesive liquid widely flowed thinly into the gaps between the walls in the wall area (2) and spread between the walls. Was confirmed. As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, the tensile shear strength was 42.0 N / cm 2 and the peel strength was 2.8 N / cm.
比較例1
 実施例1において、両側の壁領域が存在せず、両側の端まで実施例1と同形状の雄型係合素子に覆われた幅28mmの雄型成形面ファスナーを使用した以外は実施例1と同様の方法により、自動車用天井材の裏面に雄型成形面ファスナーを貼り付けた。
Comparative Example 1
Example 1 except that the wall regions on both sides do not exist and a male molded surface fastener having a width of 28 mm covered with a male engaging element having the same shape as that of Example 1 is used up to both ends. A male molded hook-and-loop fastener was attached to the back surface of the automobile ceiling material by the same method as in the above.
 接着された雄型成形面ファスナーの表面を実施例1と同様にルーペにより観察したところ、端部からはみ出した接着剤液が雄型成形面ファスナーの両端部から雄型係合素子の間や表面に流れ込んでいた。特に、端部に近い雄型係合素子は接着剤により覆われており、さらに端部近くには、接着剤が雄型係合素子上に盛り上がった塊状で存在している箇所も見られた。この雄型成形面ファスナーの常温での初期係合力を測定した結果、引張剪断強さは27.0N/cm2、剥離強さは1.8N/cmであり、実施例1のものより係合力の点で劣ることが分かった。さらに接着剤が雄型係合素子表面に汚く付着しており、見栄えの点でも商品価値を大きく低下させるものであった。 When the surface of the bonded male molded surface fastener was observed with a loupe in the same manner as in Example 1, the adhesive liquid protruding from the end portion was found between both ends of the male molded surface fastener and between the male engaging elements and the surface. Was flowing into. In particular, the male engaging element near the end was covered with an adhesive, and in the vicinity of the end, there was a place where the adhesive was present in a raised mass on the male engaging element. .. As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, the tensile shear strength was 27.0 N / cm 2 and the peeling strength was 1.8 N / cm. It turned out to be inferior in that. Further, the adhesive adhered dirty to the surface of the male engaging element, which greatly reduced the commercial value in terms of appearance.
実施例2~3、比較例2~4
 上記実施例1において、壁領域(2)の壁分割体(A)(2w)の高さ(h)を雄型係合素子の高さ(h)の0.32倍(実施例2)、0.62倍(実施例3)、0.21倍(比較例2)、0.80倍(比較例3)、1.0倍(比較例4)とした以外は実施例1と同様にして雄型成形面ファスナーを製造した。そして得られた5種の雄型成形面ファスナーをそれぞれ実施例1と同様の方法により、自動車用天井材の裏面に貼り付けた。
Examples 2 to 3, Comparative Examples 2 to 4
In the first embodiment, the height (h 2 ) of the wall dividing body (A) (2w) of the wall region (2) is 0.32 times the height (h 1 ) of the male engaging element (Example 2). ), 0.62 times (Example 3), 0.21 times (Comparative Example 2), 0.80 times (Comparative Example 3), 1.0 times (Comparative Example 4), but the same as in Example 1. A male molded surface fastener was manufactured. Then, each of the obtained five types of male molded surface fasteners was attached to the back surface of the ceiling material for automobiles by the same method as in Example 1.
 接着された雄型成形面ファスナーの表面を実施例1と同様にルーペにより観察したところ、実施例2では、接着剤の壁分割体に沿っての広がりが実施例1のものより劣るものの、接着剤は係合素子領域に殆ど侵入していなかった。実施例3では、接着剤が壁分割体の上で塊状で存在する箇所が所々観察されたが、該塊の高さは雄型係合素子の高さ(h)より低かった。また、接着剤は壁分割体に沿って広がっており、接着剤は係合素子領域には殆ど侵入していなかった。 When the surface of the bonded male molded surface fastener was observed with a loupe in the same manner as in Example 1, in Example 2, although the spread of the adhesive along the wall partition was inferior to that of Example 1, the adhesive was adhered. The agent hardly penetrated the engaging element region. In Example 3, some spots where the adhesive was present in the form of a lump on the wall splitting body were observed, but the height of the lump was lower than the height of the male engaging element (h 1 ). Also, the adhesive spread along the wall dividers, and the adhesive hardly penetrated the engaging element region.
 一方、比較例2では、接着剤は壁分割体に沿って広がらずに奥の壁分割体を越えて係合素子領域まで到達しており、端部近辺の雄型係合素子は接着剤により覆われていることが観察された。このことから本発明の要件を満たさない壁分割体が存在するだけでは接着剤の流れ込みを阻止することが出来ないことが確認された。
 比較例3では、ごく一部の接着剤が塊状となって壁分割体の上に盛り上がっており、その結果、係合力の点で実施例1のものより劣ることが確認できた。また比較例4でも、比較例3と同様に、ごく一部の接着剤は塊状となって壁分割体の上に比較例3のものより高く盛り上がっており、その結果、係合力の点で比較例3のものよりも劣ることが確認できた。
On the other hand, in Comparative Example 2, the adhesive does not spread along the wall dividing body but reaches the engaging element region beyond the inner wall dividing body, and the male engaging element near the end is formed by the adhesive. It was observed to be covered. From this, it was confirmed that the inflow of the adhesive cannot be prevented only by the existence of the wall split body that does not satisfy the requirements of the present invention.
In Comparative Example 3, it was confirmed that a small part of the adhesive was lumpy and swelled on the wall splitting body, and as a result, it was inferior to that of Example 1 in terms of engaging force. Further, in Comparative Example 4, as in Comparative Example 3, a small part of the adhesive was lumped and swelled on the wall splitting body higher than that of Comparative Example 3, and as a result, the comparison was made in terms of engaging force. It was confirmed that it was inferior to that of Example 3.
 これらの雄型成形面ファスナーの常温での初期係合力を測定した結果、
実施例2では引張剪断強さが37.0N/cm2、剥離強さが2.5N/cm、
実施例3では引張剪断強さが36.0N/cm2、剥離強さが2.3N/cm
であり、ともに実施例1のものより係合力の点ではわずかながら劣ることが分かった。一方、
比較例2では引張剪断強さが23.0N/cm2、剥離強さが1.5N/cm、
比較例3では引張剪断強さが30.0N/cm2、剥離強さが2.0N/cm、
比較例4では引張剪断強さが28.0N/cm2、剥離強さが1.8N/cm
であり、実施例1と比べると著しく劣ることが分かった。
As a result of measuring the initial engaging force of these male molded surface fasteners at room temperature,
In Example 2, the tensile shear strength is 37.0 N / cm 2 , the peel strength is 2.5 N / cm, and the peel strength is 2.5 N / cm.
In Example 3, the tensile shear strength is 36.0 N / cm 2 and the peel strength is 2.3 N / cm.
It was found that both of them were slightly inferior to those of Example 1 in terms of engaging force. on the other hand,
In Comparative Example 2, the tensile shear strength is 23.0 N / cm 2 , the peel strength is 1.5 N / cm, and
In Comparative Example 3, the tensile shear strength is 30.0 N / cm 2 , the peel strength is 2.0 N / cm, and
In Comparative Example 4, the tensile shear strength is 28.0 N / cm 2 and the peel strength is 1.8 N / cm.
It was found that it was significantly inferior to that of Example 1.
比較例5
 上記実施例1において、壁領域(2)に存在している壁に切目部を入れることなく、切目のない連続した壁とした以外は実施例1と同様にして壁領域を有する雄型成形面ファスナーを製造し、それを実施例1と同様に自動車用天井材の裏面に貼り付けた。
Comparative Example 5
In the first embodiment, a male molded surface having a wall region in the same manner as in the first embodiment except that the wall existing in the wall region (2) is made into a continuous wall without a cut. A fastener was manufactured and attached to the back surface of an automobile ceiling material in the same manner as in Example 1.
 接着された雄型成形面ファスナーの表面を実施例1と同様にルーペにより観察したところ、壁が存在しているものの接着剤は壁に沿って殆ど広がらずに多くの箇所で壁の上面を乗り越えて係合素子領域まで到達しており、端部近辺の雄型係合素子は接着剤により覆われていることが観察された。この雄型成形面ファスナーの常温での初期係合力を測定した結果、引張剪断強さは30.0N/cm2、剥離強さは2.0N/cmであり、実施例1のものと比べると著しく劣っていた。 When the surface of the bonded male molded hook-and-loop fastener was observed with a loupe in the same manner as in Example 1, although the wall was present, the adhesive hardly spread along the wall and overcame the upper surface of the wall in many places. It was observed that the male engaging element near the end was covered with an adhesive. As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, the tensile shear strength was 30.0 N / cm 2 and the peel strength was 2.0 N / cm, which were compared with those of Example 1. It was significantly inferior.
実施例4~5
 上記実施例1において、雄型係合素子の高さ(h)を1.5mmに変更し、これに伴い壁分割体(A)の高さ(h)も0.7mmに変更した以外は実施例1と同様にして雄型成形面ファスナーを製造し、それを実施例1と同様に自動車用天井材の裏面に貼り付けた(実施例4)。
 また、壁領域(2)の存在する壁分割体の列数を7列に減らし、かつ壁分割体(A)の高さ(h)を係合素子領域(1)に近づくにしたがって高くした。すなわち、4列目の壁分割体(A)の高さ(h)が実施例1のものと同一で、最外部の列の壁分割体(A)の高さ(h)を4列目より10%低くし、係合素子領域に最も近い列の壁分割体(A)の高さ(h)を4列目より10%高くした以外は実施例1と同様にして雄型成形面ファスナーを製造し、それを実施例1と同様に自動車用天井材の裏面に貼り付けた(実施例5)。
Examples 4-5
In the first embodiment, the height (h 1 ) of the male engaging element is changed to 1.5 mm, and the height (h 2 ) of the wall splitting body (A) is also changed to 0.7 mm accordingly. Manufactured a male molded surface fastener in the same manner as in Example 1, and attached it to the back surface of an automobile ceiling material in the same manner as in Example 1 (Example 4).
Further, the number of rows of the wall dividing body in which the wall region (2) exists was reduced to 7 rows, and the height (h 2 ) of the wall dividing body (A) was increased as it approached the engaging element region (1). .. That is, the height (h 2 ) of the wall dividing body (A) in the fourth row is the same as that of the first embodiment, and the height (h 2 ) of the wall dividing body (A) in the outermost row is set to four rows. Male molding in the same manner as in Example 1 except that the height (h 2 ) of the wall dividing body (A) in the row closest to the engaging element region is 10% higher than that in the fourth row. A surface fastener was manufactured and attached to the back surface of an automobile ceiling material in the same manner as in Example 1 (Example 5).
 上記実施例4および実施例5で接着された雄型成形面ファスナーの表面を実施例1と同様にルーペにより観察したところ、共に、接着剤が雄型成形面ファスナーの両端部の壁領域(2)の壁間に広く薄く流れ込んでおり、係合素子領域(1)には全く流れ込んでいなかった。さらに壁領域(2)に流れ込んだ接着剤も一箇所に固まって盛り上がった塊状になっておらず、広く壁領域(2)の壁の隙間に薄く流れ込み、壁間に広がっていることが確認できた。 When the surface of the male molded surface fastener bonded in Examples 4 and 5 was observed with a loupe in the same manner as in Example 1, the adhesive was applied to the wall regions (2) at both ends of the male molded surface fastener. ), It flowed widely and thinly between the walls, and did not flow into the engaging element region (1) at all. Furthermore, it can be confirmed that the adhesive that has flowed into the wall area (2) does not solidify in one place and does not form a raised lump, but flows thinly into the gaps between the walls of the wall area (2) and spreads between the walls. rice field.
 この雄型成形面ファスナーの常温での初期係合力を測定した結果、
実施例4では引張剪断強さが39.0N/cm2、剥離強さが2.6N/cm、
実施例5では引張剪断強さが40.0N/cm2、剥離強さが2.7N/cm
であり、共に、実施例1のものと殆ど遜色のない優れたものであった。
As a result of measuring the initial engaging force of this male molded surface fastener at room temperature,
In Example 4, the tensile shear strength is 39.0 N / cm 2 , the peel strength is 2.6 N / cm, and the peel strength is 2.6 N / cm.
In Example 5, the tensile shear strength is 40.0 N / cm 2 and the peel strength is 2.7 N / cm.
Both were excellent, almost comparable to those of Example 1.
実施例6
 上記実施例1において、雄型係合素子の形状を外円周上に彫った厚さ0.30mmのリング状金型の間に挿入した、外円周面がフラットな厚さ0.30mmの金属製リングを、次のリング状金型と金属製リングの組み合わせに交換した。すなわち、実施例1で用いた、壁分割体(A)の形状を外円周上に彫った厚さ0.2mmで直径212mmのリング状金型と同様のリング状金型であるが、雄型係合素子3個に対して1個の壁分割体(B)の形状を彫ったリング状金型と、その両面をそのような形状を彫っていない外周面がフラットな厚さ0.05mmで直径212mmの金属製リングで挟んだ組み合わせに置き換えた以外は実施例1と同様にして雄型成形面ファスナーを製造した。
Example 6
In Example 1 above, the shape of the male engaging element is carved on the outer circumference and inserted between ring-shaped molds with a thickness of 0.30 mm, and the outer circumference has a flat thickness of 0.30 mm. The metal ring was replaced with the following ring-shaped mold and metal ring combination. That is, it is a ring-shaped mold similar to the ring-shaped mold having a thickness of 0.2 mm and a diameter of 212 mm in which the shape of the wall-divided body (A) used in Example 1 is carved on the outer circumference, but is male. A ring-shaped mold in which the shape of one wall-divided body (B) is carved for three mold engaging elements, and a flat outer peripheral surface having a thickness of 0.05 mm on both sides of which the shape is not carved. A male molded surface fastener was manufactured in the same manner as in Example 1 except that the combination was replaced with a combination sandwiched between metal rings having a diameter of 212 mm.
 得られた雄型成形面ファスナーには、係合素子領域の係合素子列間に壁分割体(B)の列が存在していた。この係合素子間に存在している壁分割体(B)の高さは雄型係合素子の先端部の基板面からの高さ(h)より0.18mm低く、さらに雄型係合素子の両側面は切目部と一致していた。さらに雄型係合素子列と壁分割体列の間は隙間が存在しており、これらによりループ状係合素子が雄型係合素子のフック内に容易に入ることができる構造となっていた。 In the obtained male molded surface fastener, a row of wall splitting bodies (B) was present between the rows of engaging elements in the engaging element region. The height of the wall dividing body (B) existing between the engaging elements is 0.18 mm lower than the height (h 3 ) of the tip of the male engaging element from the substrate surface, and further, the male engaging element is engaged. Both sides of the element coincided with the cut. Further, there is a gap between the male engaging element row and the wall splitting body row, which allows the loop-shaped engaging element to easily enter the hook of the male engaging element. ..
 図6に示すように、実施例1と同様、方向(Q)に複数の雄型係合素子が並び、複数の平行な係合素子列を形成していた。この方向(Q)に沿って伸び該係合素子列3列に対して1つの列には雄型係合素子(1f)と壁分割体(3w)が交互に存在し、他の2列には壁分割体(3w)が存在していなかった。すなわち、該係合素子列3列に対して1つの列の割合で壁分割体(3w)を含む係合素子列が存在する以外は実施例1のものと同様であった。それを実施例1と同様に長さ40mmに切断して自動車用天井材の裏面に貼り付けた。 As shown in FIG. 6, as in the first embodiment, a plurality of male engaging elements are arranged in the direction (Q) to form a plurality of parallel engaging element trains. Male engaging elements (1f) and wall dividers (3w) are alternately present in one row with respect to the three rows of engaging element rows extending along this direction (Q), and in the other two rows. Did not have a wall divider (3w). That is, it was the same as that of the first embodiment except that the engagement element row including the wall dividing body (3w) was present at a ratio of one row to the three engagement element rows. It was cut into a length of 40 mm in the same manner as in Example 1 and attached to the back surface of the ceiling material for automobiles.
 接着された雄型成形面ファスナーの表面をルーペにより観察したところ、実施例1と同様に、面ファスナーの幅方向の両端部からはみ出した接着剤が雄型成形面ファスナーの両端部の壁領域の壁間に広く薄く流れ込み壁間に広がっていたが、係合素子領域には全く流れ込んでいなかった。さらに壁領域に流れ込んだ接着剤も広く壁の隙間に薄く、広がっていた。また、雄型成形面ファスナーの長さ方向端部からはみ出した接着剤は長さ方向の最も外側の壁分割体(B)および切目部に遮られてそれより内部には殆ど侵入していなかった。この点では、実施例1のものより完全に接着剤液の侵入を阻止していた。
 この雄型成形面ファスナーの常温での初期係合力を測定した結果、引張剪断強さが42.4N/cm2、剥離強さが3.0N/cmであり、実施例1のものより僅かであるが優れた係合力を有していた。
When the surface of the bonded male molded surface fastener was observed with a loupe, the adhesive protruding from both ends in the width direction of the surface fastener was observed in the wall region of both ends of the male molded surface fastener as in Example 1. It flowed widely and thinly between the walls, but did not flow into the engaging element area at all. Furthermore, the adhesive that flowed into the wall area was wide and thin and spread in the gaps between the walls. Further, the adhesive protruding from the end portion in the length direction of the male molded surface fastener was blocked by the outermost wall dividing body (B) and the cut portion in the length direction, and hardly penetrated into the inside thereof. .. In this respect, the invasion of the adhesive liquid was completely blocked as compared with that of Example 1.
As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, the tensile shear strength was 42.4 N / cm 2 and the peel strength was 3.0 N / cm, which were slightly lower than those of Example 1. Although it had excellent engagement force.
実施例7
 上記実施例1において、金属ロールと相対する位置に取り付けるドラムロールの表面に突起用窪み(高さ1.0mm、幅0.5mmで、ロール表面から窪み底に行くにしたがって一方向に曲がっている)をロール表面0.25cmに1個の密度で存在させ、金属ロールのキャビティ内に樹脂溶融物を充填させる際にドラムロールの突起用窪みにも充填させた以外は実施例1と同様にして、雄型成形面ファスナーを製造した。得られた雄型成形面ファスナーと実施例1の雄型成形面ファスナーとを同じように幅方向、長さ方向に曲げてみたところ何れも曲げ易さに差はなかった。得られた雄型成形面ファスナーを実施例1と同様の方法により、自動車用天井材の裏面に貼り付けた。但し、接着剤液の塗布量を実施例1の場合よりも20%増した。
Example 7
In the first embodiment, the surface of the drum roll to be attached at a position facing the metal roll has a recess for protrusion (height 1.0 mm, width 0.5 mm, and is bent in one direction from the roll surface to the bottom of the recess. ) Was present at a density of 1 on the roll surface of 0.25 cm 2 , and the same as in Example 1 except that when the resin melt was filled in the cavity of the metal roll, it was also filled in the recess for protrusion of the drum roll. And manufactured a male molded surface fastener. When the obtained male molded surface fastener and the male molded surface fastener of Example 1 were similarly bent in the width direction and the length direction, there was no difference in bendability. The obtained male molded surface fastener was attached to the back surface of the ceiling material for automobiles by the same method as in Example 1. However, the amount of the adhesive liquid applied was increased by 20% as compared with the case of Example 1.
 接着された雄型成形面ファスナーの表面を実施例1と同様にルーペにより観察したところ、接着剤液の塗布量が実施例1のものよりも多いにも拘らず接着剤が係合素子領域まで侵入している量は実施例1の場合より少なかった。このことから、裏面側突起が存在すると、使用された接着剤液の量が多い場合であっても、実施例1の場合よりもより一層係合素子領域への接着剤液の流れ込みを阻止できていることが確認でき、見栄えの点で優れていることが確認できた。この雄型成形面ファスナーの常温での初期係合力を測定した結果、引張剪断強さが43.5N/cm2、剥離強さが2.8N/cmであった。 When the surface of the bonded male molded surface fastener was observed with a loupe in the same manner as in Example 1, the adhesive reached the engagement element region even though the amount of the adhesive liquid applied was larger than that of Example 1. The amount of invasion was less than that of Example 1. From this, if the protrusion on the back surface side is present, even if the amount of the adhesive liquid used is large, it is possible to prevent the adhesive liquid from flowing into the engaging element region even more than in the case of the first embodiment. It was confirmed that it was good, and it was confirmed that it was excellent in terms of appearance. As a result of measuring the initial engaging force of this male molded surface fastener at room temperature, the tensile shear strength was 43.5 N / cm 2 and the peel strength was 2.8 N / cm.
1:係合素子領域
2:壁領域
1f:雄型係合素子
2w:壁分割体(A)
3w:係合素子列の間に設ける壁分割体(B)
3:基板
4:切目部
5:裏面側突起
6:係合素子列(B)
:雄型係合素子高さ
:壁分割体(A)高さ
:雄型係合素子の先端部の基板面からの高さ
:壁分割体(A)の壁方向長さ
:切れ目部の壁方向長さ
1: Engagement element region 2: Wall region 1f: Male engagement element 2w: Wall split body (A)
3w: Wall split body (B) provided between the engagement element rows
3: Substrate 4: Cut portion 5: Back surface side protrusion 6: Engagement element row (B)
h 1 : Height of the male engaging element h 2 : Height of the wall dividing body (A) h 3 : Height of the tip of the male engaging element from the substrate surface L 2 : Wall of the wall dividing body (A) Directional length L 4 : Length of the cut in the direction of the wall

Claims (14)

  1.  樹脂製のシート状基板、
     該シート状基板の表面から立ち上がる同一樹脂製の雄型係合素子が複数存在している係合素子領域、および
     該シート状基板の表面から立ち上がり、かつ該係合素子領域に沿って平行に伸びる同一樹脂製の壁が一定間隔を空けて複数列平行に存在している壁領域が該係合素子領域の両側に存在している雄型成形面ファスナーにおいて、以下の条件(1)~(3)を満足していることを特徴とする雄型成形面ファスナー。
    (1)各壁には、壁を厚さ方向に貫通し、かつ、壁の下部から頂部に至る複数の切目部が等間隔で配置されていて、この切目部により壁が複数の壁分割体(A)に分断されて、壁が壁分割体(A)の列を形成していること、
    (2)壁分割体(A)の高さが、雄型係合素子の高さの0.25~0.7倍であること、
    (3)一つの壁の切目部が存在している位置に対応する箇所が、隣の壁では壁分割体(A)の壁面となっていること。
    Resin sheet-like substrate,
    An engaging element region in which a plurality of male engaging elements made of the same resin rising from the surface of the sheet-shaped substrate exists, and rising from the surface of the sheet-shaped substrate and extending in parallel along the engaging element region. In the male molded surface fastener in which wall regions made of the same resin exist in parallel in a plurality of rows at regular intervals on both sides of the engaging element region, the following conditions (1) to (3). ) Is satisfied with the male molded surface fastener.
    (1) In each wall, a plurality of cuts penetrating the wall in the thickness direction and extending from the lower part to the top of the wall are arranged at equal intervals, and the wall is divided into a plurality of walls by the cuts. Divided into (A), the walls form a row of wall dividers (A),
    (2) The height of the wall dividing body (A) is 0.25 to 0.7 times the height of the male engaging element.
    (3) The part corresponding to the position where the cut portion of one wall exists is the wall surface of the wall dividing body (A) in the adjacent wall.
  2.  壁分割体(A)の両端に存在している各切目部の壁長さ方向の長さが、該切目部に挟まれている壁分割体(A)の壁長さ方向の長さの0.3~0.7倍である請求項1に記載の雄型成形面ファスナー。 The length in the wall length direction of each cut portion existing at both ends of the wall division body (A) is 0 of the length in the wall length direction of the wall division body (A) sandwiched between the cut portions. The male molded surface fastener according to claim 1, which is 3 to 0.7 times.
  3.  各壁領域には、5列以上の壁が係合素子領域に沿って平行に存在している請求項1または2に記載の雄型成形面ファスナー。 The male molded surface fastener according to claim 1 or 2, wherein five or more rows of walls exist in parallel along the engaging element region in each wall region.
  4.  切目部の壁長さ方向の長さが、付け根から頂部に至るまで同一の長さであり、かつ切目部を壁面に直交する方向から見た形状が四辺形である請求項1~3のいずれかに1項に記載の雄型成形面ファスナー。 Any of claims 1 to 3, wherein the length of the cut portion in the wall length direction is the same from the base to the top, and the shape of the cut portion viewed from the direction orthogonal to the wall surface is a quadrilateral. The male molded surface fastener according to item 1.
  5.  壁分割体(A)の壁長さ方向の長さが壁分割体(A)の高さの2~6倍である請求項1~4のいずれか1項に記載の雄型成形面ファスナー。 The male molded surface fastener according to any one of claims 1 to 4, wherein the length of the wall split body (A) in the wall length direction is 2 to 6 times the height of the wall split body (A).
  6.  壁分割体(A)の厚さが0.1~0.3mmであり、壁分割体(A)の高さが0.3~0.8mmである請求項1~5のいずれか1項に記載の雄型成形面ファスナー。 According to any one of claims 1 to 5, the thickness of the wall dividing body (A) is 0.1 to 0.3 mm, and the height of the wall dividing body (A) is 0.3 to 0.8 mm. The male molded surface fastener described.
  7.  係合素子領域には、複数の雄型係合素子が壁領域に平行に列をなして並んでいる係合素子列が複数列存在しており、隣り合う係合素子列の間に壁分割体(B)が存在している請求項1~6のいずれか1項に記載の雄型成形面ファスナー。 In the engagement element region, there are a plurality of engagement element rows in which a plurality of male engagement elements are arranged in a row parallel to the wall region, and the wall is divided between adjacent engagement element rows. The male molded surface fastener according to any one of claims 1 to 6, wherein the body (B) is present.
  8.  係合素子列方向に対して直角方向に複数の雄型係合素子が並んでいる係合素子列(B)が平行に複数列存在し、2~5列の係合素子列(B)の1列は、該列中の隣り合う2個の雄型係合素子の間に壁分割体(B)が存在する列であり、他の1~4列は、該列中の隣り合う2個の雄型係合素子の間には壁分割体(B)が存在しない列であり、かつ、複数の壁分割体(B)が係合素子列方向に列をなして並んでいる請求項7に記載の雄型成形面ファスナー。 A plurality of engagement element rows (B) in which a plurality of male engagement elements are arranged in a direction perpendicular to the engagement element row direction exist in parallel, and the engagement element rows (B) of 2 to 5 rows are present. One row is a row in which a wall dividing body (B) is present between two adjacent male engaging elements in the row, and the other 1 to 4 rows are two adjacent male engaging elements in the row. 7 is a row in which the wall splitting body (B) does not exist between the male engaging elements of the above, and a plurality of wall splitting bodies (B) are lined up in a row in the engaging element row direction. Male molded surface fastener described in.
  9.  基板裏面側に、基板裏面から立ち上がり、高さが基板厚さの0.5~5倍である突起が存在している請求項1~8のいずれかに記載の雄型成形面ファスナー。 The male molded surface fastener according to any one of claims 1 to 8, wherein a protrusion rising from the back surface of the substrate and having a height of 0.5 to 5 times the thickness of the substrate is present on the back surface side of the substrate.
  10. 雄型成形面ファスナーを構成する樹脂が半芳香族ポリアミドである請求項1~9のいずれかに記載の雄型成形面ファスナー。 The male molded surface fastener according to any one of claims 1 to 9, wherein the resin constituting the male molded surface fastener is a semi-aromatic polyamide.
  11. 半芳香族ポリアミドが、1,9-ノナンジアミンと2メチル―1,8-オクタンジアミンをジアミン成分とし、テレフタル酸をジカルボン酸成分として得られる半芳香族ポリアミドである請求項10に記載の雄型成形面ファスナー。 The male molding according to claim 10, wherein the semi-aromatic polyamide is a semi-aromatic polyamide obtained by containing 1,9-nonanediamine and 2-methyl-1,8-octanediamine as diamine components and terephthalic acid as a dicarboxylic acid component. Hook-and-loop fastener.
  12.  自動車用内装材の裏面に、接着剤により請求項1~11のいずれかに記載の雄型成形面ファスナーの裏面が貼り付けられている自動車用内装材。 An automobile interior material to which the back surface of the male molded surface fastener according to any one of claims 1 to 11 is attached to the back surface of the automobile interior material with an adhesive.
  13.  接着剤がエチルシアノアクリレート系の瞬間接着剤である請求項12に記載の自動車用内装材。 The automobile interior material according to claim 12, wherein the adhesive is an ethyl cyanoacrylate-based instant adhesive.
  14. 請求項12または13に記載の自動車用内装材の裏面に取り付けられた雄型成形面ファスナーの雄型係合素子と、車体に取り付けたループ面ファスナーのループ状係合素子を係合させることにより、自動車用内装材が固定された車体。 By engaging the male engaging element of the male molded surface fastener attached to the back surface of the automobile interior material according to claim 12 or 13, and the loop-shaped engaging element of the loop surface fastener attached to the vehicle body. , The car body to which the interior materials for automobiles are fixed.
PCT/JP2021/040848 2020-11-10 2021-11-05 Male molded hook-and-loop fastener WO2022102546A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003030672A1 (en) * 2001-10-05 2003-04-17 Ykk Corporation Fastener strip with magnetic body, and method and device for manufacturing the fastener strip
WO2012025980A1 (en) * 2010-08-23 2012-03-01 Ykk株式会社 Molding hook and loop fastener
WO2013061423A1 (en) * 2011-10-26 2013-05-02 Ykk株式会社 Molded surface fastener

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003030672A1 (en) * 2001-10-05 2003-04-17 Ykk Corporation Fastener strip with magnetic body, and method and device for manufacturing the fastener strip
WO2012025980A1 (en) * 2010-08-23 2012-03-01 Ykk株式会社 Molding hook and loop fastener
WO2013061423A1 (en) * 2011-10-26 2013-05-02 Ykk株式会社 Molded surface fastener

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