WO2022101774A1 - A protective cap for floating brake caliper guides - Google Patents
A protective cap for floating brake caliper guides Download PDFInfo
- Publication number
- WO2022101774A1 WO2022101774A1 PCT/IB2021/060353 IB2021060353W WO2022101774A1 WO 2022101774 A1 WO2022101774 A1 WO 2022101774A1 IB 2021060353 W IB2021060353 W IB 2021060353W WO 2022101774 A1 WO2022101774 A1 WO 2022101774A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cup
- cap
- cap according
- caliper
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
- F16D55/225—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
- F16D55/226—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
- F16D55/225—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
- F16D55/226—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
- F16D55/2265—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing
- F16D55/22655—Constructional details of guide pins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/005—Components of axially engaging brakes not otherwise provided for
- F16D65/0068—Brake calipers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0016—Brake calipers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0016—Brake calipers
- F16D2055/002—Brake calipers assembled from a plurality of parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0037—Protective covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0041—Resilient elements interposed directly between the actuating member and the brake support, e.g. anti-rattle springs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/007—Pins holding the braking members
Definitions
- the subj ect matter of the present invention is a protective cap for floating brake cal iper guides .
- the cap according to the invention may be installed on any type of floating brake caliper, but is particularly suitable for application on floating brake calipers for light commercial vehicles , motor vehicles , SUVs , and vehicles intended for of f-road use such as 4x4 vehicles , pickups , and military vehicles .
- a disc brake system with a floating caliper comprises a support structure that straddles the braking disc and is adapted to be installed on a fixed portion of the vehicle , and at least a floating structure ( caliper ) slidably mounted by means of special guides on the support structure .
- the sliding movement ( floating) of the caliper (when installed) is parallel to the axis of rotation of the disc (hereinafter the axial direction) .
- the floating structure (hereinafter the caliper, for the sake of simplicity) comprises a side portion arranged outside the support structure ( generally on the hub side of the braking system) and a bracket portion which extends from the side portion in the axial direction ( toward the wheel side ) on the support structure .
- the caliper carries two brake pads slidably associated by means of at least one pin, arranged inside a specially provided housing made in the support structure so that they can come into contact with the braking surfaces of the disc .
- a first pad called the active pad
- the second pad, or reaction pad, opposing the first pad is pushed against the disc by the bracket portion of the floating caliper as the caliper slides as a result of the reaction caused by the interaction between the first pad and the disc .
- a floating caliper guide comprises a bushing that is inserted into a sliding seat made in the floating caliper or in the support structure of the disc brake , and a pin, which is in turn slidably inserted into the bushing with the exception of a coupling end portion ( threaded) that is secured to the support structure or to the caliper ( depending on which of these two parts carries the bushing) .
- the guide is closed on the outside by a cap that serves as a plug .
- the closing cap is placed directly on the caliper or the support body at the portion delimiting the sliding seat of the guide .
- caps for floating brake caliper guides are made of an elastomeric material , such as rubber .
- the use of such a material allows for manual installation and removal of the cap, while still providing a good seal against water .
- FIG. 1 An example of a rubber cap is shown in figures 1 to 4 .
- the cap T is defined by a cup-like body G provided - at the free end thereof - with an annular prominence R proj ecting inward .
- the cap is fitted onto the portion of the caliper C which delimits the guide seat until the annular prominence R snaps into a specially provided groove made in the caliper .
- the cap internally hollow, does not hinder the movements of the guide pin .
- the cap T On the outside , the cap T is provided with a protruding appendage Q which may be used as a gripping part during the removal thereof .
- Rubber caps however, suf fer from a series of limitations .
- a first limitation has to do with the fact that rubber caps are easy to damage under some usage conditions , for example impacts from rocks while the vehicle is traveling over dirt roads . I f struck by crushed stone or gravel , rubber caps tend to break or at least be perforated . Once perforated, the caps are no longer waterproof . Thi s inevitably leads to corrosion of the guides .
- a second limitation has to do with the fact that rubber caps sometimes come of f accidentally due to deformations in the rubber caused by thermal stress or pressure surges . Deformations caused to rubber caps over time have a negative impact on their ability to be waterproof , even i f they do not result in accidental removal .
- a third limitation is linked to the excessive ease of removal of rubber caps . Indeed, it has been observed that it is not unusual for rubber caps to be removed unintentionally during brake maintenance due to their excessive ease of removal , and, being small , they are forgotten with the result that the guides are exposed to contact with water .
- the main purpose of the present invention is to eliminate , or at least reduce , the aforementioned problems relating to the prior art by providing a protective cap for floating brake caliper guides that is more resistant to impact .
- Another purpose of the present invention is to provide a protective cap for floating brake caliper guides that is not subj ect to , or is at least les s subj ect to , accidental removal .
- Another purpose of the present invention is to provide a protective cap for floating brake caliper guides that is more watertight .
- Another purpose of the present invention is to provide a protective cap for floating brake caliper guides that is easy to install without the use of tools .
- Figures 3 and 4 show two perspective views of the inside and outside of the cap in figure 1 , respectively;
- FIG. 5 shows an exploded perspective view of a protective cap for floating brake caliper guides according to a preferred embodiment o f the invention
- FIG. 6 shows an exploded view according to a cross-sectional orthogonal view of the cap in f igure 1 ;
- Figure 7 shows a cross-sectional orthogonal view of the cap in figure 1 illustrated as installed on a brake caliper ;
- Figures 8 and 9 show two perspective views of the outside and inside of the cap in figure 5 , respectively;
- Figure 10 shows an orthogonal plan view of the cap in figure 9 ;
- Figure 11 shows a cross-sectional orthogonal view of the cap in figure 10 along the plane of cross-section A-A indicated therein;
- Figure 12 shows an orthogonal elevation view of the cap in figure 8 ;
- FIG. 13 shows an enlarged detail of figure 11 ;
- FIG. 14 shows a cross-sectional perspective view of the cap in figure 8 ;
- Figure 15 shows a perspective view of an 0-ring gasket
- Figure 16 shows a radial cross-section of the gasket in figure 15 ;
- Figure 17 shows a cross-sectional view of an inj ection mold for producing the cap in figure 8 ;
- Figure 18 shows an enlarged view of a detail of the mold in figure 18 ;
- Figure 19 shows an image of a device used to conduct impact tests on protective caps for floating caliper guides ;
- FIG. 20 and 21 show two photographs of the impact area of the hammer used in the device of figure 19 on a cap according to the invention and on a traditional rubber cap shown in figures 1-4 , respectively;
- FIGS. 22 and 23 show tables 1 and 2 , respectively, of impact tests conducted on a traditional rubber cap shown in figures 1-4 and on a cap according to the invention, respectively .
- the number 1 refers to a protective cap for floating brake caliper guides according to the invention, as a whole .
- the protective cap 1 for floating brake caliper guides comprises a cup-like body 10 intended to be associated with a floating brake caliper closing a sliding seat of a guide of said floating caliper .
- the cuplike body 10 is intended to house therein a portion of a floating brake caliper that delimits a sliding seat of a guide .
- the floating caliper portion is indicated with the letter C, the guide bushing with letter B, and the guide pin with letter P .
- the aforementioned cup-like body 10 is made of plastic material reinforced with glas s fibers .
- the protective cap 1 is much more resistant to impact , thanks to the fact that it is made of plastic material reinforced with glass fibers . Thanks to this feature , the cap 1 provides greater protection over time against external agents , such as pebbles , gravel , and water compared to traditional rubber caps .
- the cap 1 has high strength, but i f excessively stressed it breaks rather than deforming . Indeed, once again thanks to the fact that it is made of a plastic material reinforced with glass fibers , the cap 1 has a fragile breaking characteristic rather than a ductile one like traditional rubber caps .
- the cap 1 ensures a more secure attachment to the brake caliper .
- cap 1 to the brake caliper - unlike traditional rubber caps - is substantially irreversible . Indeed, operatively, in order for the cap 1 to be removed, it must necessarily be destroyed by means of a tool . This is advantageous when performing maintenance on disc brakes with floating calipers , since the operator is made more aware during the operation of removal and, at the same time , the risk that worn-out caps will be reinstalled erroneously is reduced .
- the aforementioned plastic material is chosen from the group consisting of Polyamide , Polycarbonate ( PC ) , Polypropylene ( PP ) , Acrylonitrile Butadiene Styrene (ABS ) , High Density Polyethylene (HDPE ) , Ethylene Vinyl Acetate (EVA) , Polyethylene Terephthalate ( PET ) , Polyurethane ( PU) , Polyoxymethylene ( POM) , and Polystyrol ( PS ) . Even more preferably, the aforementioned plastic material consi sts o f polyamide .
- the glass fiber content is from 25% to 35% by weight of the cup-like body 10 . Even more preferably, the glass fiber content is from 28 . 5% to 31 . 5% by weight of the cup-like body, and most preferably it is equal to 30% by weight .
- the cup-like body 10 With glass fiber contents greater than the aforementioned ranges , the cup-like body 10 becomes too fragile for a minimal increase in mechanical strength . It has also been found that an increase in the glass fiber content makes the inj ection molding of the cup-like body di f ficult , to the point of being outright impossible for values equal to or greater than 60% by weight .
- the cup-like body 10 may therefore be made by inj ection molding .
- the cup-like body 10 of the cap 1 comprises a bottom wall 11 and a side wall 12 .
- the side wall 12 extends axially from the bottom wall and delimits perimeterally with a free edge 13 thereof a mouth 14 of the cup-like body in a position axially opposed to the bottom wall 11 .
- the aforementioned side wall defines a tubular body having a substantially circular cross section on a cross section plane transverse to said axial direction .
- the diameter of the circular cross section may vary along said axial direction .
- the cup-like body 10 comprises means 20 for snap fastening the cup-like body onto a floating brake caliper .
- the aforementioned snap fastening means 20 consist of a plurality of teeth 21 made on an inside surface of the aforementioned side wall 12 of the cuplike body and proj ect toward the inside of the cup-li ke body, forming undercuts .
- each of said aforementioned teeth 21 is defined by a ledge that develops along an arc of circumference of the side wall 12 .
- the teeth 21 are all positioned at the same height in the axial direction with respect to the bottom wall 11 of the cup-like body 10 .
- the teeth 21 are preferably distributed along the perimeter extension of the side wall 12 so as to be spaced evenly apart . In this way, especially in combination with all the teeth being positioned at the same height , a more homogeneous mechanical fastening of the cup-like body is achieved, with advantages in terms of better stress distribution when the cap is installed and ease of cap installation on the caliper .
- the snap fastening means consist of a plurality of separate teeth and not a single continuous tooth with a circular crown gives the cup-like body better elasticity, which facilitates manual installation of the cup-like body on the caliper .
- teeth 21 there are three teeth 21 , each preferably with an angle of between 35 ° and 40 ° . It has been found that with only two teeth, adequate fastening stability is not ensured, whereas with four or five teeth, installation is more di f ficult with the risk that some teeth will not grab hold .
- each tooth 21 is connected to the free edge 13 of the aforementioned side wall 12 by means of a chamfer portion 22 having an inclined chamfer surface 23 which faces toward the inside of the cup-like body and converges toward the aforementioned bottom wall 11 .
- the aforementioned inclined chamfer surface 23 forms an angle of between 28 ° and 32 ° with respect to the axial direction X .
- the value of the angle a may be varied to adj ust the thrusting load of the cup-like body 10 on a caliper, where the "thrusting load” is understood as the force needed during installation to activate the snap fastening means 20 .
- the side wall 12 is flared toward the outside along the entire free edge 13 thereof , connecting to the chamfer portions 22 of the teeth 21 without any break in continuity .
- the entire free edge 13 delimiting the mouth 14 of the cup-like body 10 acts as a chamfer for coupling the cap 1 to the caliper, thus facilitating the manual installation thereof .
- the cap 1 comprises a gasket 30 made of elastomeric material , housed in the cup-like body 10 at the bottom wall 11 .
- the aforementioned gasket is intended to be compressed between the cup-like body and the floating caliper so as to seal a sliding seat of a guide .
- the aforementioned gasket 30 consists of an 0-ring, preferably with a circular shape .
- the aforementioned cup-like body 10 comprises an annular seat 40 , preferably with a circular shape , to house said 0-ring 30 .
- This annular seat 40 is made in the bottom wall 11 and is coaxial with the side wall 12 of the cup-like body 10 .
- the aforementioned annular seat 40 consists of a cavity radially delimited between the side wall 12 and a tubular appendage 41 , which extends coaxially from the bottom wall 11 to the side wall 12 .
- the bottom wall 11 defines the bottom 43 of said cavity 40 .
- the tubular appendage 41 has a circular cross section .
- the tubular appendage 41 extends axially in height from the bottom wall 11 up to a height h2 less than height hl at which the teeth 21 are located . In this way, there is a predefined distance H in the axial direction between the teeth 21 and the free edge 42 of said tubular appendage 41 .
- the teeth 21 have a smaller radial extension than the radial extent of the annular seat 40 .
- the teeth 21 do not extend radially beyond the tubular appendage 41 .
- the aforementioned annular seat 41 has an inside diameter greater than the inside diameter of said 0-ring 30 .
- the 0-ring 30 when housed in the seat 40 , is radially deformed .
- the aforementioned 0-ring 30 is si zed in such a way that , once housed in the annular seat 40 and therefore radially deformed, the 0-ring 30 extends axially beyond the free edge 42 of the aforementioned tubular appendage 41 until it substantially reaches the teeth 21 .
- the 0-ring 30 may be axially compressed between the cup-like body 10 and the caliper, thus increasing the sealing capacity and allowing the cap 1 to seal the sliding seat of the guide .
- the 0-ring 30 is pushed to occupy the entire annular seat 40 , as shown in figure 7 , so as to create a barrier to the possible infiltration of water or tiny obj ects between the side wall 12 of the cup-like body and the caliper .
- the 0-ring 30 has a trapezoidal-shaped radial cross section when it is not deformed .
- the smaller base 31 of this trapezoidal cross section is on the inside of the 0-ring and the larger base 32 of this trapezoidal cross section is on the outside of the 0-ring .
- the trapezoidal shape serves to provide a good compromise between ease of installation (the operation which axially compresses the 0-ring) and ef fective sealing .
- ease of installation the operation which axially compresses the 0-ring
- ef fective sealing the greater the axial height of the 0-ring, the greater the compression/def ormation action and therefore the potential sealing .
- the trapezoidal shaped cross section allows the 0-ring to be compressed ( so that it is deformed and forms a seal ) while still limiting the effort required for installation .
- the 0-ring may also have a rectangular cross section . However, tests have shown that this shape does not achieve the same results as the trapezoidal shape , since , the sealing seal being equal , installation of the cap requires the use of greater force .
- the cup-like body essentially serves two functions :
- the elastic reaction exerted by the gasket on the cup-like body tends to stabili ze the hold of the cup-like body on the caliper, thus further reducing the risk of accidental removal of the cap from the caliper .
- the bottom wall 11 of the cup-like body 10 may comprise a shell 15 that is coaxial with the side wall 12 and defines a chamber 16 that extends axially beyond the bottom 43 of the annular seat 40 .
- the shell 15 has a cross section that is not greater than the cross section of the aforementioned tubular appendage 41 , of which it is substantially the axial continuation .
- the risk of the cap interfering with the movements of the guide is further reduced .
- the aforementioned cup-like body 10 may advantageously be made by inj ection molding .
- inj ection molding of the cup-like body 10 is possible with multi-cavity molds .
- each tooth 21 (which is an undercut ) may be made by inserting a pin M3 through an upper die-hal f Ml ( defining the outer shape of the cup-like body) and a lower die-hal f M2 ( defining the inner shape of the cup-like body) at the position where the tooth is to be made .
- the pin M3 is withdrawn, leaving a window 17 on the bottom wall 11 have a planview dimension equivalent to that of the corresponding tooth 21 .
- the teeth 21 preferably do not extend radially beyond the tubular appendage 41 , these windows 17 are located at the bottom 43 of the annular seat 40 .
- this seat 40 is intended to be occupied by the deformed 0-ring gasket . Consequently, the aforementioned windows 17 have no impact on the sealing of the cap 1 .
- the cap 1 according to the invention has been compared to the traditional rubber cap shown in figures 1 to 4 in terms of both mechanical strength and pneumatic seal . In both cases the cap 1 showed a noticeable improvement in performance .
- the tests were conducted on caps according to the invention in which the corresponding cup-like bodies were made of polyamide reinforced with 30% glass fiber based on the total weight of the cup-like body .
- test consists in pushing the guide of a floating caliper against the cap and measuring the minimum force that causes the cap to be removed from the caliper body .
- the minimum removal force is 40 N, whereas for a cap 1 according to the invention, it was roughly about 240 N .
- the cap 1 according to the invention is much stronger than the traditional cap .
- Tests were conducted to evaluate the impact strength of the cap 1 according to the invention and the traditional rubber cap in figures 1-4 .
- the test device is shown in figure 19 ; a striking mass HM ( a hammer ) of 2 . 6 kg was used .
- Figures 20 and 21 show two photographs of the impact area of the hammer used in the device of figure 19 on a cap according to the invention and on a traditional rubber cap shown in figures 1-4 , respectively .
- cap 1 according to the invention has greater impact strength compared to a traditional rubber cap .
- the brittle fracture behavior of the cap according to the invention is advantageous compared to the ductile fracture behavior of traditional rubber caps in terms of the ease of detecting possible damage to the cap . Indeed, perforations or cuts in the rubber cap could be di f ficult to detect , whereas a fracture of the cap according to the invention is clearer and easier to check .
- the subj ect matter of the present invention also relates to a floating caliper for disc brakes , comprising :
- the protective cap is a protective cap 1 according to the invention and in particular as described above .
- the invention allows numerous advantages to be obtained which have been explained in the course of the description .
- the protective cap for floating brake caliper guides according to the invention has greater impact strength .
- the protective cap for floating brake caliper guides according to the invention is not subj ect to , or is at least less subj ect to , accidental removal compared to rubber caps .
- the protective cap for floating brake caliper guides according to the invention provides better watertightness thanks to greater mechanical strength, less deformability, and, in the preferred embodiments , the presence of the gasket .
- the protective cap for floating brake caliper guides according to the invention ensures irreversible fastening, while still being easy to install without the help of tools .
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
- Cable Accessories (AREA)
- Helmets And Other Head Coverings (AREA)
- Closures For Containers (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB2307076.6A GB2615697B (en) | 2020-11-13 | 2021-11-09 | A protective cap for floating brake caliper guides |
| US18/252,550 US20240019006A1 (en) | 2020-11-13 | 2021-11-09 | A protective cap for floating brake caliper guides |
| DE112021005949.1T DE112021005949T5 (en) | 2020-11-13 | 2021-11-09 | Protective cap for floating caliper guides |
| CN202180086178.0A CN116710675A (en) | 2020-11-13 | 2021-11-09 | Protective cover for guides of floating calipers |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102020000027200A IT202000027200A1 (en) | 2020-11-13 | 2020-11-13 | PROTECTIVE CAP FOR FLOATING CLAMP GUIDES |
| IT102020000027200 | 2020-11-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022101774A1 true WO2022101774A1 (en) | 2022-05-19 |
Family
ID=74592394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2021/060353 Ceased WO2022101774A1 (en) | 2020-11-13 | 2021-11-09 | A protective cap for floating brake caliper guides |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20240019006A1 (en) |
| CN (1) | CN116710675A (en) |
| DE (1) | DE112021005949T5 (en) |
| GB (1) | GB2615697B (en) |
| IT (1) | IT202000027200A1 (en) |
| WO (1) | WO2022101774A1 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3635828A1 (en) * | 1986-10-22 | 1988-05-05 | Teves Gmbh Alfred | PARTIAL DISC BRAKE, IN PARTICULAR FOR MOTOR VEHICLES |
| WO2009050751A1 (en) * | 2007-10-19 | 2009-04-23 | Freni Brembo S.P.A. | Guide for floating callipers of a vehicle disc brake |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2601736B1 (en) * | 1986-07-16 | 1989-03-31 | Bendix France | UNSCREWING SAFETY DEVICE FOR A DISC BRAKE SLIDING MEMBER, DISC BRAKE COMPRISING SAME AND RELATED SAFETY CAP. |
| EP0978665B1 (en) * | 1998-08-05 | 2004-06-09 | Freni Brembo S.p.A. | Device for indicating lining wear in floating caliper disc brakes |
| EP1332976B1 (en) * | 2002-01-30 | 2006-03-15 | Metalscatola S.p.a | Apparatus for stocking and handling an airtight container |
| US9587686B2 (en) * | 2012-11-01 | 2017-03-07 | Kelsey-Hayes Company | Guide pin for disc brake assembly and disc brake assembly including such a guide pin |
| DE102014013535A1 (en) * | 2014-09-12 | 2016-03-17 | Lucas Automotive Gmbh | Guide device for the caliper of a floating caliper disc brake |
| DE102015217415A1 (en) * | 2015-09-11 | 2017-03-16 | Schaeffler Technologies AG & Co. KG | Strut mounts |
-
2020
- 2020-11-13 IT IT102020000027200A patent/IT202000027200A1/en unknown
-
2021
- 2021-11-09 DE DE112021005949.1T patent/DE112021005949T5/en active Pending
- 2021-11-09 US US18/252,550 patent/US20240019006A1/en active Pending
- 2021-11-09 GB GB2307076.6A patent/GB2615697B/en active Active
- 2021-11-09 WO PCT/IB2021/060353 patent/WO2022101774A1/en not_active Ceased
- 2021-11-09 CN CN202180086178.0A patent/CN116710675A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3635828A1 (en) * | 1986-10-22 | 1988-05-05 | Teves Gmbh Alfred | PARTIAL DISC BRAKE, IN PARTICULAR FOR MOTOR VEHICLES |
| WO2009050751A1 (en) * | 2007-10-19 | 2009-04-23 | Freni Brembo S.P.A. | Guide for floating callipers of a vehicle disc brake |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2615697A (en) | 2023-08-16 |
| US20240019006A1 (en) | 2024-01-18 |
| GB202307076D0 (en) | 2023-06-28 |
| CN116710675A (en) | 2023-09-05 |
| DE112021005949T5 (en) | 2023-09-07 |
| IT202000027200A1 (en) | 2022-05-13 |
| GB2615697B (en) | 2025-03-26 |
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