WO2022087680A1 - Microcapsule - Google Patents
Microcapsule Download PDFInfo
- Publication number
- WO2022087680A1 WO2022087680A1 PCT/AU2021/051271 AU2021051271W WO2022087680A1 WO 2022087680 A1 WO2022087680 A1 WO 2022087680A1 AU 2021051271 W AU2021051271 W AU 2021051271W WO 2022087680 A1 WO2022087680 A1 WO 2022087680A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- microcapsule
- shell
- ionic
- microcapsules
- core
- Prior art date
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- 239000003094 microcapsule Substances 0.000 title claims abstract description 262
- 229910021645 metal ion Inorganic materials 0.000 claims abstract description 84
- 238000000034 method Methods 0.000 claims abstract description 43
- 239000012530 fluid Substances 0.000 claims abstract description 38
- 230000008569 process Effects 0.000 claims abstract description 30
- 239000000499 gel Substances 0.000 claims description 201
- 239000001506 calcium phosphate Substances 0.000 claims description 65
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 61
- 238000000576 coating method Methods 0.000 claims description 58
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 56
- 235000011010 calcium phosphates Nutrition 0.000 claims description 56
- 239000011248 coating agent Substances 0.000 claims description 55
- 239000000203 mixture Substances 0.000 claims description 52
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims description 46
- 229920000615 alginic acid Polymers 0.000 claims description 43
- 239000013543 active substance Substances 0.000 claims description 42
- 229940072056 alginate Drugs 0.000 claims description 42
- 235000010443 alginic acid Nutrition 0.000 claims description 42
- 150000008040 ionic compounds Chemical class 0.000 claims description 29
- 230000008021 deposition Effects 0.000 claims description 27
- 239000003921 oil Substances 0.000 claims description 26
- 229920000642 polymer Polymers 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 19
- -1 brighteners Substances 0.000 claims description 18
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 16
- 238000007772 electroless plating Methods 0.000 claims description 14
- 239000000017 hydrogel Substances 0.000 claims description 14
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 14
- 238000013270 controlled release Methods 0.000 claims description 12
- 239000000839 emulsion Substances 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- 235000021317 phosphate Nutrition 0.000 claims description 10
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 8
- 235000013305 food Nutrition 0.000 claims description 8
- 235000013376 functional food Nutrition 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 229910052707 ruthenium Inorganic materials 0.000 claims description 8
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 7
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 239000000975 dye Substances 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000008365 aqueous carrier Substances 0.000 claims description 6
- 238000004945 emulsification Methods 0.000 claims description 6
- 239000000796 flavoring agent Substances 0.000 claims description 6
- 229910052741 iridium Inorganic materials 0.000 claims description 6
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 229920000936 Agarose Polymers 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- 229910052791 calcium Inorganic materials 0.000 claims description 5
- 238000012377 drug delivery Methods 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 239000002417 nutraceutical Substances 0.000 claims description 5
- 235000021436 nutraceutical agent Nutrition 0.000 claims description 5
- 229920001059 synthetic polymer Polymers 0.000 claims description 5
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical group CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- RFVVBBUVWAIIBT-UHFFFAOYSA-N beryllium nitrate Chemical compound [Be+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O RFVVBBUVWAIIBT-UHFFFAOYSA-N 0.000 claims description 4
- 229920001400 block copolymer Polymers 0.000 claims description 4
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 4
- 235000019634 flavors Nutrition 0.000 claims description 4
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 claims description 4
- 150000002823 nitrates Chemical class 0.000 claims description 4
- 239000002304 perfume Substances 0.000 claims description 4
- 239000000575 pesticide Substances 0.000 claims description 4
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 4
- 150000004760 silicates Chemical class 0.000 claims description 4
- 235000010413 sodium alginate Nutrition 0.000 claims description 4
- 239000000661 sodium alginate Substances 0.000 claims description 4
- 229940005550 sodium alginate Drugs 0.000 claims description 4
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 claims description 4
- UBXAKNTVXQMEAG-UHFFFAOYSA-L strontium sulfate Chemical compound [Sr+2].[O-]S([O-])(=O)=O UBXAKNTVXQMEAG-UHFFFAOYSA-L 0.000 claims description 4
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 4
- 235000013343 vitamin Nutrition 0.000 claims description 4
- 229940088594 vitamin Drugs 0.000 claims description 4
- 239000011782 vitamin Substances 0.000 claims description 4
- 229930003231 vitamin Natural products 0.000 claims description 4
- 239000001993 wax Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000004134 Dicalcium diphosphate Substances 0.000 claims description 3
- 235000019739 Dicalciumphosphate Nutrition 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- YYRMJZQKEFZXMX-UHFFFAOYSA-L calcium bis(dihydrogenphosphate) Chemical compound [Ca+2].OP(O)([O-])=O.OP(O)([O-])=O YYRMJZQKEFZXMX-UHFFFAOYSA-L 0.000 claims description 3
- JUNWLZAGQLJVLR-UHFFFAOYSA-J calcium diphosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])(=O)OP([O-])([O-])=O JUNWLZAGQLJVLR-UHFFFAOYSA-J 0.000 claims description 3
- 229910000394 calcium triphosphate Inorganic materials 0.000 claims description 3
- 230000015556 catabolic process Effects 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000006731 degradation reaction Methods 0.000 claims description 3
- 229910000393 dicalcium diphosphate Inorganic materials 0.000 claims description 3
- 235000019821 dicalcium diphosphate Nutrition 0.000 claims description 3
- CGMRCMMOCQYHAD-UHFFFAOYSA-J dicalcium hydroxide phosphate Chemical compound [OH-].[Ca++].[Ca++].[O-]P([O-])([O-])=O CGMRCMMOCQYHAD-UHFFFAOYSA-J 0.000 claims description 3
- NEFBYIFKOOEVPA-UHFFFAOYSA-K dicalcium phosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])([O-])=O NEFBYIFKOOEVPA-UHFFFAOYSA-K 0.000 claims description 3
- 229910000390 dicalcium phosphate Inorganic materials 0.000 claims description 3
- 229940038472 dicalcium phosphate Drugs 0.000 claims description 3
- 239000003814 drug Substances 0.000 claims description 3
- 150000004676 glycans Chemical class 0.000 claims description 3
- 239000000077 insect repellent Substances 0.000 claims description 3
- 239000002917 insecticide Substances 0.000 claims description 3
- 229910000150 monocalcium phosphate Inorganic materials 0.000 claims description 3
- 235000019691 monocalcium phosphate Nutrition 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910000392 octacalcium phosphate Inorganic materials 0.000 claims description 3
- RFWLACFDYFIVMC-UHFFFAOYSA-D pentacalcium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O RFWLACFDYFIVMC-UHFFFAOYSA-D 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- 239000005017 polysaccharide Substances 0.000 claims description 3
- YIGWVOWKHUSYER-UHFFFAOYSA-F tetracalcium;hydrogen phosphate;diphosphate Chemical compound [Ca+2].[Ca+2].[Ca+2].[Ca+2].OP([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O YIGWVOWKHUSYER-UHFFFAOYSA-F 0.000 claims description 3
- 229910000391 tricalcium phosphate Inorganic materials 0.000 claims description 3
- 229940078499 tricalcium phosphate Drugs 0.000 claims description 3
- 235000019731 tricalcium phosphate Nutrition 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 claims description 2
- 108090000790 Enzymes Proteins 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 239000004677 Nylon Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 229920002396 Polyurea Polymers 0.000 claims description 2
- 239000004902 Softening Agent Substances 0.000 claims description 2
- 239000006096 absorbing agent Substances 0.000 claims description 2
- 239000003242 anti bacterial agent Substances 0.000 claims description 2
- 239000005667 attractant Substances 0.000 claims description 2
- 229910052916 barium silicate Inorganic materials 0.000 claims description 2
- HMOQPOVBDRFNIU-UHFFFAOYSA-N barium(2+);dioxido(oxo)silane Chemical compound [Ba+2].[O-][Si]([O-])=O HMOQPOVBDRFNIU-UHFFFAOYSA-N 0.000 claims description 2
- WAKZZMMCDILMEF-UHFFFAOYSA-H barium(2+);diphosphate Chemical compound [Ba+2].[Ba+2].[Ba+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O WAKZZMMCDILMEF-UHFFFAOYSA-H 0.000 claims description 2
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims description 2
- 229910052790 beryllium Inorganic materials 0.000 claims description 2
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 claims description 2
- ZBUQRSWEONVBES-UHFFFAOYSA-L beryllium carbonate Chemical compound [Be+2].[O-]C([O-])=O ZBUQRSWEONVBES-UHFFFAOYSA-L 0.000 claims description 2
- 229910000023 beryllium carbonate Inorganic materials 0.000 claims description 2
- KQHXBDOEECKORE-UHFFFAOYSA-L beryllium sulfate Chemical compound [Be+2].[O-]S([O-])(=O)=O KQHXBDOEECKORE-UHFFFAOYSA-L 0.000 claims description 2
- XUYHBCPJXPJTCK-UHFFFAOYSA-L beryllium;hydron;phosphate Chemical compound [Be+2].OP([O-])([O-])=O XUYHBCPJXPJTCK-UHFFFAOYSA-L 0.000 claims description 2
- 229920002988 biodegradable polymer Polymers 0.000 claims description 2
- 239000004621 biodegradable polymer Substances 0.000 claims description 2
- 235000010410 calcium alginate Nutrition 0.000 claims description 2
- 239000000648 calcium alginate Substances 0.000 claims description 2
- 229960002681 calcium alginate Drugs 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 239000001175 calcium sulphate Substances 0.000 claims description 2
- 235000011132 calcium sulphate Nutrition 0.000 claims description 2
- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 239000001913 cellulose Substances 0.000 claims description 2
- 229920002678 cellulose Polymers 0.000 claims description 2
- 235000010980 cellulose Nutrition 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 230000002951 depilatory effect Effects 0.000 claims description 2
- QZVSYHUREAVHQG-UHFFFAOYSA-N diberyllium;silicate Chemical compound [Be+2].[Be+2].[O-][Si]([O-])([O-])[O-] QZVSYHUREAVHQG-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 239000003337 fertilizer Substances 0.000 claims description 2
- 235000003599 food sweetener Nutrition 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 229920000159 gelatin Polymers 0.000 claims description 2
- 235000019322 gelatine Nutrition 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000004009 herbicide Substances 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 claims description 2
- 239000007943 implant Substances 0.000 claims description 2
- 239000001095 magnesium carbonate Substances 0.000 claims description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- 235000014380 magnesium carbonate Nutrition 0.000 claims description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 2
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 claims description 2
- 239000004137 magnesium phosphate Substances 0.000 claims description 2
- 229910000157 magnesium phosphate Inorganic materials 0.000 claims description 2
- 229960002261 magnesium phosphate Drugs 0.000 claims description 2
- 235000010994 magnesium phosphates Nutrition 0.000 claims description 2
- 239000000391 magnesium silicate Substances 0.000 claims description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 2
- 235000019792 magnesium silicate Nutrition 0.000 claims description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 2
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920001195 polyisoprene Polymers 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000006041 probiotic Substances 0.000 claims description 2
- 235000018291 probiotics Nutrition 0.000 claims description 2
- 235000018102 proteins Nutrition 0.000 claims description 2
- 108090000623 proteins and genes Proteins 0.000 claims description 2
- 102000004169 proteins and genes Human genes 0.000 claims description 2
- 229910052712 strontium Inorganic materials 0.000 claims description 2
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 2
- 229910000018 strontium carbonate Inorganic materials 0.000 claims description 2
- 229910052917 strontium silicate Inorganic materials 0.000 claims description 2
- QSQXISIULMTHLV-UHFFFAOYSA-N strontium;dioxido(oxo)silane Chemical compound [Sr+2].[O-][Si]([O-])=O QSQXISIULMTHLV-UHFFFAOYSA-N 0.000 claims description 2
- 239000003765 sweetening agent Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- JOPDZQBPOWAEHC-UHFFFAOYSA-H tristrontium;diphosphate Chemical compound [Sr+2].[Sr+2].[Sr+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JOPDZQBPOWAEHC-UHFFFAOYSA-H 0.000 claims description 2
- 238000002604 ultrasonography Methods 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 210000002268 wool Anatomy 0.000 claims description 2
- 102000004196 processed proteins & peptides Human genes 0.000 claims 1
- 108090000765 processed proteins & peptides Proteins 0.000 claims 1
- 239000011162 core material Substances 0.000 description 188
- 239000011257 shell material Substances 0.000 description 154
- 238000000151 deposition Methods 0.000 description 30
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 26
- 239000000243 solution Substances 0.000 description 23
- 235000019198 oils Nutrition 0.000 description 22
- 239000002245 particle Substances 0.000 description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 21
- 239000000463 material Substances 0.000 description 18
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 14
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 11
- 230000014759 maintenance of location Effects 0.000 description 10
- 239000008346 aqueous phase Substances 0.000 description 8
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 7
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 7
- QHMBSVQNZZTUGM-UHFFFAOYSA-N Trans-Cannabidiol Natural products OC1=CC(CCCCC)=CC(O)=C1C1C(C(C)=C)CCC(C)=C1 QHMBSVQNZZTUGM-UHFFFAOYSA-N 0.000 description 7
- 239000004480 active ingredient Substances 0.000 description 7
- QHMBSVQNZZTUGM-ZWKOTPCHSA-N cannabidiol Chemical compound OC1=CC(CCCCC)=CC(O)=C1[C@H]1[C@H](C(C)=C)CCC(C)=C1 QHMBSVQNZZTUGM-ZWKOTPCHSA-N 0.000 description 7
- 229950011318 cannabidiol Drugs 0.000 description 7
- ZTGXAWYVTLUPDT-UHFFFAOYSA-N cannabidiol Natural products OC1=CC(CCCCC)=CC(O)=C1C1C(C(C)=C)CC=C(C)C1 ZTGXAWYVTLUPDT-UHFFFAOYSA-N 0.000 description 7
- 150000001768 cations Chemical class 0.000 description 7
- PCXRACLQFPRCBB-ZWKOTPCHSA-N dihydrocannabidiol Natural products OC1=CC(CCCCC)=CC(O)=C1[C@H]1[C@H](C(C)C)CCC(C)=C1 PCXRACLQFPRCBB-ZWKOTPCHSA-N 0.000 description 7
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
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- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/26—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests in coated particulate form
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- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
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- D06M23/12—Processes in which the treating agent is incorporated in microcapsules
Definitions
- the present disclosure generally relates to microcapsules, processes for preparing microcapsules, and applications for the microcapsules.
- Encapsulation of an active has two key roles: i) it protects the active ingredient (Al) from the external environment, and ii) it allows for a controlled release of the Al.
- the shell should be suitably thin so that it can easily be broken when required, whilst still retaining its impermeable nature pre-breakage; and, ii) the material chosen for the shell should be cost-effective and compatible to allow for use in industrial products such as paints, pesticides, insect repellents, sunscreen, fragrances, laundry detergents, agrochemicals, nutraceuticals, and food products, particularly functional food products, such as targeted delivery of nutrients and/or bioactive molecules through encapsulation.
- industrial products such as paints, pesticides, insect repellents, sunscreen, fragrances, laundry detergents, agrochemicals, nutraceuticals, and food products, particularly functional food products, such as targeted delivery of nutrients and/or bioactive molecules through encapsulation.
- the present inventors have prepared a microcapsule comprising an ionic shell.
- the ionic shell may be an inorganic calcium phosphate shell.
- the microcapsule may comprise an inorganic calcium phosphate shell encapsulating an inner fluid core.
- the fluid core may be a gel core.
- the inner gel core may comprise metal ions to support encapsulation by the ionic shell.
- the microcapsules may be delivered in a targeted manner or in response to a specific trigger.
- the present inventors have also identified a process for preparing microcapsules comprising an ionic shell such as an inorganic calcium phosphate shell.
- the process can comprise providing an inner gel core comprising metal ions, and encapsulating the inner gel core with an ionic shell, for example an inorganic calcium phosphate shell.
- the present inventors have surprisingly found that presence of metal ions in the gel core material can promote growth of an ionic shell, for example an inorganic calcium phosphate shell, on the surface of a microcapsule.
- an ionic shell for example an inorganic calcium phosphate shell
- One or more advantages of the present disclosure according to at least some embodiments or examples as described herein is that the metal ions can produce microcapsules that are substantially impermeable to low molecular weight volatile molecules encapsulated therein until release of the encapsulated molecules is desired.
- a microcapsule comprising an ionic shell encapsulating a fluid core, wherein the fluid core comprises metal ions.
- the ionic shell may be an inorganic calcium phosphate shell.
- the inorganic calcium phosphate shell may comprise one or more calcium phosphate compounds selected from monocalcium phosphate, dicalcium phosphate, tricalcium phosphate, octacalcium phosphate, dicalcium diphosphate, calcium triphosphate, calcium hydroxide phosphate, or combinations thereof.
- the ionic shell may be formed around the fluid core.
- the fluid core may be a gel core.
- metal ions may be selected from one or more of iron, platinum, palladium, iridium, copper, nickel, magnesium, aluminium, and ruthenium.
- the ionic shell may have a thickness of between about 1 nm to about 1000 nm. In one example, the ionic shell is impermeable to molecules smaller than 500 g.mol' 1 .
- the gel core may comprise or consist of a gel carrier comprising one or more active agents and metal ions according to any examples or embodiments as described herein.
- the gel core may be a hydrogel selected from alginate or alginate derivatives, agarose, and synthetic block copolymers.
- the active agent may be a water soluble active agent or an oil soluble active.
- the gel core may comprise or further optionally consist of one or more additives selected from an oil carrier (e.g. medium or long chain triglycerides, soy bean oil, isopropyl myristate, hydrocarbons), an aqueous carrier (e.g. water, buffer solution), a water / oil emulsion, an oil / water emulsion, a solid (e.g. cocoa butter).
- an oil carrier e.g. medium or long chain triglycerides, soy bean oil, isopropyl myristate, hydrocarbons
- an aqueous carrier e.g. water, buffer solution
- a water / oil emulsion e.g. water emulsion
- an oil / water emulsion e.g. cocoa butter
- the gel core may comprise between about 45% to about 99.9% by weight of the microcapsule.
- the gel core may comprise or further optionally consist of an inner coating encapsulating the gel core from the ionic shell, wherein the ionic shell encapsulates the inner coating.
- the inner coating is a polymeric shell.
- the polymeric shell may be selected from a synthetic polymer or a naturally-occurring polymer.
- the inner coating may have a thickness of between about 10 nm to about 5000 nm. In another embodiment, the ratio by weight of the gel core to inner coating is between about 6:1 to 1 : 1.
- the metal ions may be present in the gel core or inner coating for catalysing an electroless plating deposition of the outer ionic shell thereon.
- the diameter of the microcapsules may be between about 0.05 pm to about 10000 pm.
- a composition comprising a plurality of microcapsules defined above or according to any embodiments or examples thereof as described herein.
- a process for preparing a microcapsule comprising providing an inner gel core comprising metal ions, and encapsulating the gel core with an ionic shell, for example an inorganic calcium phosphate shell.
- the ionic shell may be provided or deposited as a densely packed layer of calcium phosphate compounds over the gel core by electroless plating catalysed by the metal ions present at the surface of the gel core.
- the metal ions may be at least embedded within the gel core prior to deposition of the ionic shell.
- the process may further comprise encapsulating the gel core by an inner polymeric coating using an emulsification process.
- the metal ions may be incorporated, at or near the surface of the inner coating to form a discontinuous layer during the emulsification process.
- the metal ions may be embedded in or on the surface of the inner coating to form a discontinuous layer during the emulsification process.
- the microcapsule according to at least some examples as described herein may be used as an implant within a subject for controlled release of the active agent to a subject.
- the controlled release may be a sustained release, for example capable of being used to provide systemically administered doses.
- the release of the inner gel core comprising or consisting of the active agent may be activated by ultrasound, degradation, or mechanical fracture.
- Figure 1 is a series of scanning electron microscopy (SEM) images of calcium phosphate shells deposited onto a gel core(s), ai) is a low magnification overview of a ionic shell coated gel core, no FeCh in electroless deposition bath; aii) is a high magnification of the ionic shell coated gel core showing calcium phosphate in the shell of ai); aiii) is an elemental analysis of the outer shell; and bi) is a low magnification overview of the ionic shell coated gel core, FeCh in electroless deposition bath; bii) is a high magnification of the ionic shell coated gel core showing calcium phosphate in the shell of bi); biii) is an elemental analysis of the outer shell Elemental analysis obtained using energy dispersive x-ray spectroscopy.
- SEM scanning electron microscopy
- Figure 2 is a plot showing the release profile over time of hexadecane from within calcium phosphate coated alginate microcapsules into ethanol, at room temperature. Circles represents alginate microcapsules without a calcium phosphate shell, crosses represent calcium phosphate coated alginate microcapsules.
- Figure 3 is a scanning electron micrograph showing a magnified area of a cross section of a calcium phosphate coated microcapsule.
- Figure 4 is a plot showing the release profile over time of a fluorescent dye, l,r-dioctadecyl-3,3,3'3'-tetramethylindocarbocyanine perchlorate (Dil), into ethanol at 40 °C.
- Circles represent alginate microcapsules without a calcium phosphate shell
- crosses represent calcium phosphate coated alginate microcapsules prepared under standard conditions (with succinic acid and sodium fluoride)
- condition A triangles represent calcium phosphate coated alginate microcapsules prepared with succinic acid, sodium fluoride and additionally iron (III) chloride
- condition B pluses represent calcium phosphate coated alginate microcapsules prepared without succinic acid
- diamonds represent calcium phosphate coated alginate microcapsules prepared without sodium fluoride
- squares represent calcium phosphate coated alginate microcapsules prepared without succinic acid but with iron (III) chloride (Condition E).
- Figure 5 is a plot showing the release profile over time of cannabidiol (CBD) into methanol at 40°C. Circles represent alginate microcapsules without a calcium phosphate shell, and crosses represent calcium phosphate coated alginate microcapsules.
- CBD cannabidiol
- the present disclosure describes the following various non-limiting examples, which relate to investigations undertaken to identify alternative and improved microcapsules and processes for preparing the microcapsules.
- the present inventors have prepared a microcapsule comprising an ionic shell.
- the microcapsule can comprise an ionic shell encapsulating a fluid core comprising metal ions.
- the fluid core may be a gel core.
- the ionic shell can be an inorganic calcium phosphate shell.
- the gel core can comprise metal ions.
- the microcapsules comprise an inner coating encapsulating a gel core, and an ionic shell encapsulating the inner coating.
- the present inventors have also identified a process for preparing the microcapsules wherein an inner core composition comprises metal ions.
- the present disclosure provides an alternative or improved microcapsule that has been prepared by depositing an outer ionic shell using metal ions as a catalyst, under fast, mild conditions, which delivers improved impermeable characteristics to the microcapsules, in a more cost-effective manner.
- first the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to a “second” item does not require or preclude the existence of lower-numbered item (e.g., a “first” item) and/or a higher-numbered item (e.g., a “third” item).
- the phrase “at least one of’, when used with a list of items, means different combinations of one or more of the listed items may be used and only one of the items in the list may be needed.
- the item may be a particular object, thing, or category.
- “at least one of’ means any combination of items or number of items may be used from the list, but not all of the items in the list may be required.
- “at least one of item A, item B, and item C” may mean item A; item A and item B; item B; item A, item B, and item C; or item B and item C.
- “at least one of item A, item B, and item C” may mean, for example and without limitation, two of item A, one of item B, and ten of item C; four of item B and seven of item C; or some other suitable combination.
- the present disclosure provides a microcapsule comprising an ionic shell encapsulating a fluid core.
- the fluid core may be a gel core.
- the ionic shell may comprise or consist of an ionic compound, for example calcium phosphate.
- the ionic shell is an inorganic calcium phosphate shell.
- the gel core may comprise metal ions according to any examples thereof as described herein.
- the metal ions may be embedded within the inner gel core prior to deposition of the ionic shell.
- the microcapsules may further comprise an inner coating.
- the inner coating may comprise metal ions according to any examples thereof as described herein.
- the gel core and the inner coating may comprise metal ions according to any examples thereof as described herein.
- the metal ions may be incorporated or embedded in the inner coating and/or gel core.
- a microcapsule of the present disclosure can be designed to be substantially impermeable to low molecular weight volatile molecules, for example restricting or preventing release of the volatile molecules encapsulated within the inner core until the release is intentionally activated. It will be appreciated that direct addition of active ingredients in functional foods may be compromised by their degradation and the loss of their bioactivity during, for example, food processing and/or in the digestive tract once consumed. For example, the active ingredients may react with components present in, for example, a food matrix, which may change the taste or colour of the food product.
- the microcapsules of the present disclosure may (1) reduce gel core reactivity with environmental factors, such as temperature, humidity, interaction of other substances or UV radiation, (2) reduce evaporation or decrease the transfer rate of gel core material from the microcapsule to the surrounding environment, (3) mask certain properties of active substances, (4) promote easy handling of volatile compounds such as flavours; (5) dilute gel core material when it should only be used in very small amounts, for example vitamins, (6) control the release of the encapsulated active ingredient to ensure optimal timely and targeted dosage.
- environmental factors such as temperature, humidity, interaction of other substances or UV radiation
- reduce evaporation or decrease the transfer rate of gel core material from the microcapsule to the surrounding environment (3) mask certain properties of active substances, (4) promote easy handling of volatile compounds such as flavours; (5) dilute gel core material when it should only be used in very small amounts, for example vitamins, (6) control the release of the encapsulated active ingredient to ensure optimal timely and targeted dosage.
- microencapsulation may also be extended to pharmaceuticals or living cells that become important for a wide variety
- the gel core may be referred to as an inner gel core.
- the ionic shell may be an outer ionic shell.
- a microcapsule comprising or consisting of an ionic shell encapsulating a gel core, the gel core comprising metal ions and optionally an inner coating.
- a microcapsule comprising or consisting of an inner polymeric coating encapsulating a gel core, wherein the inner polymeric coating and/or gel core comprises metal ions, and wherein an ionic shell encapsulates the inner polymeric coating and gel core.
- encapsulation of low molecular weight volatile active molecules for controlled release in microcapsules can be of value for a broad range of applications. It will be appreciated that a controlled release may include sustained release.
- polymer microcapsules are often used for encapsulation, however polymer microcapsules are typically unable to retain low molecular weight volatile molecules for long periods of time (typically no longer than a few hours to a few days).
- Precious metals have been previously used to grow more impermeable shells around microcapsules, which can provide controlled release of the microcapsule contents by an external trigger.
- microcapsules which can provide controlled release of the microcapsule contents by an external trigger, without introducing toxic elements to the composition of the microcapsule, such that the microcapsules may be suitable in the food industry, in particular for encapsulation of functional foods.
- the microcapsules of the present disclosure can provide a more cost effective and controllable production of microcapsules that are substantially impermeable to low molecular weight volatile active molecules for sustained and / or controlled release.
- the size of the microcapsules can be controlled by altering factors such as the needle diameter used when forming microbeads to provide a gel core, electrostatic potential, gel carrier material solution flow rate, metal ion concentration, and gel carrier concentration and viscosity, as well as gel carrier composition, used during a microencapsulation process.
- the diameter of each microcapsule may be between about 0.05 pm to about 10000 pm.
- the diameter of the microcapsule may be in a range from about 0.06 pm to about 8000 pm, about 0.07 pm to about 6000 pm, about 0.08 pm to about 4000 pm, or about 0.1 pm to about 1000 pm.
- the diameter of the microcapsule may be at least 0.05 pm, at least 0.07 pm, at least 0.09 pm, at least 0.1 pm, at least 0.2 pm, at least 0.4 pm, at least 0.6 pm, at least 0.8 pm, at least 1.0 pm, at least 2.0 pm, at least 4.0 pm, at least 8.0 pm, at least 12.0 pm, at least 15.0 pm, at least 20.0 pm, at least 40.0 pm, at least 80.0 pm, at least 100 pm, at least 500 pm, at least 1000 pm, at least 2000 pm, at least 4000 pm, at least 6000 pm, at least 8000 pm, or at least 10000 pm.
- the diameter of the microcapsule may be less than 10000 pm , less than 8000 pm, less than 6000 pm, less than 4000 pm, less than 2000 pm, less than 1000 pm, less than 800 pm, less than 600 pm, less than 500 pm, less than 400 pm, less than 300 pm, less than 200 pm, or less than 100 pm.
- the diameter of the microcapsule may be in a range provided by any two lower and/or upper values as previously described.
- the microcapsules may provide one or more further advantages such as they can be delivered in a targeted manner or in response to a specific trigger. According to at least some embodiments or examples as described herein, the microcapsules can provide a capsule that is substantially impermeable and can be suitable for use in various applications.
- the microcapsule can be impermeable to low molecular weight volatile molecules encapsulated within it thereby preventing release. For example, the microcapsule may be impermeable to molecules smaller than 500 g.mol' 1 .
- the present disclosure may provide a composition comprising a plurality of the microcapsules.
- the composition may include from 0.001% to 99%, by weight of the composition of the microcapsules.
- the composition may include from 0.01% to 90% by weight of the composition of the microcapsules.
- the composition may include from 0.1% to 75% by weight of the composition of the microcapsules.
- the composition may include from 0.1% to 25% by weight of the composition of the microcapsules.
- the composition may include from 1% to 15% by weight of the composition of the microcapsules.
- the composition may include a mixture of different microcapsules of the present disclosure.
- the composition may comprise a mixture of microcapsules wherein a first microcapsule comprises a first gel core material and a second microcapsule comprises a second gel core material. It will be appreciated that the size distribution of the microcapsules can be determined using dynamic light scattering and transmission electron microscopy.
- At least 75% by weight of the microcapsules in the composition have a particle size of between about 1 pm to about 100 pm. In an example, at least 75%, at least 85%, or at least 90% by weight of the microcapsules in the composition have a particle size of between about 1 pm to about 100 pm. In another example, at least 75%, at least 85%, or at least 90% by weight of the microcapsules in the composition have a particle size of between about 1 pm to about 50 pm. In another example, at least 75%, at least 85%, or at least 90% by weight of the microcapsules in the composition have a particle size of between about 10 pm to about 50 pm.
- At least 75%, at least 85%, or at least 90% by weight of the microcapsules in the composition have a particle size of between about 1 pm to about 30 pm. In another example, at least 75%, at least 85%, or at least 90% by weight of the microcapsules in the composition have a particle size of between about 1 pm to about 5 pm.
- compositions are incorporated into various products, including but not limited to pharmaceutical products (i.e. drug delivery), pesticide/insecticide products, nutraceutical products, functional food products, agrochemicals, and personal products.
- the composition may also be included in an article, non-limiting examples of which include a dispenser/container.
- the compositions/articles disclosed herein may be made by combining the microcapsules disclosed herein with the desired adjunct material to form the product.
- the microcapsules may be combined with the adjuncts material when the microcapsules are in one or more forms, including a slurry form, neat particle form, or spray dried particle form.
- the microcapsules may be combined with the adjuncts material by methods that include mixing and/or spraying.
- the present disclosure provides a microcapsule comprising or consisting of an ionic shell encapsulating an inner gel core.
- the ionic shell comprises, or is formed from, one or more ionic compounds.
- the ionic shell may comprise or consist of one or more inorganic calcium phosphate compounds.
- the microcapsule may comprise or further consist of an inner coating encapsulating the gel core, wherein the ionic shell encapsulates the inner coating and gel core.
- the gel core and/or inner coating can comprise metal ions, which can facilitate deposition of the ionic shell on the gel core or the inner coating of the gel core.
- the present inventors have unexpectedly found that a continuous substantially impermeable outer ionic shell can be deposited onto the microcapsule by electroless deposition under fast and mild reaction conditions using metal ions to catalyse the deposition.
- the ionic shell comprises, is formed from, or consists of, one or more ionic compounds. It will also be appreciated that ionic compounds are neutral overall, but consist of positively charged “cations” and negatively charged “anions” that can pack together to form a three-dimensional network or crystalline lattice.
- the ionic compounds may comprise one or more alkaline earth metal.
- the alkaline earth metal can provide a cation in the ionic compound of the ionic shell.
- the alkaline earth metal may be selected from beryllium (Be), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), or combinations thereof.
- the ionic shell comprises or consists of one or more ionic compounds selected from phosphates, sulphates, nitrates, silicates, carbonates, or combinations thereof.
- the ionic compound may be prepared in situ, for example grown or deposited around a gel core or inner coating of a gel core.
- the ionic compound may comprise or consist of an alkaline earth metal in combination with one or more phosphates, sulphates, nitrates, silicates, carbonates, or combinations thereof.
- the cation of the ionic compound may be provided by one or more alkaline earth metals and the anion of the ionic compound may be provided by one or more of phosphates, sulphates, nitrates, silicates, and carbonates.
- the ionic compound may be selected from beryllium phosphate, beryllium sulphate, beryllium nitrate, beryllium silicate, beryllium carbonate, magnesium phosphate, magnesium sulphate, magnesium nitrate, magnesium silicate, magnesium carbonate, calcium phosphate, calcium sulphate, calcium nitrate, calcium silicate, calcium carbonate, strontium phosphate, strontium sulphate, strontium nitrate, strontium silicate, strontium carbonate, barium phosphate, barium sulphate, barium nitrate, barium silicate, barium carbonate, or combinations thereof.
- the ionic shell may comprise or consist of an inorganic calcium phosphate shell.
- the ionic shell, or ionic compound thereof may comprise or consist of a calcium phosphate compound.
- the inorganic calcium phosphate shell, or calcium phosphate compound thereof may be selected from monocalcium phosphate, dicalcium phosphate, tricalcium phosphate, octacalcium phosphate, dicalcium diphosphate, calcium triphosphate, calcium hydroxide phosphate, or combinations thereof.
- the ionic shell may have a thickness of between about 1 nm to about 1000 nm.
- the thickness of the ionic shell may in a range from about 2 nm to about 900 nm, about 4 nm to about 900 nm, about 6 nm to about 700 nm, about 8 nm to about 600 nm, about 10 nm to about 500 nm, about 12 nm to about 400 nm, about 14 nm to about 300 nm, about 16 nm to about 200 nm, or about 20 nm to about 150 nm.
- the thickness of the ionic shell may be at least 1 nm, at least 2 nm, at least 4 nm, at least 6 nm, at least 8 nm, at least 10 nm, at least 12 nm, at least 15 nm, at least 20 nm, at least 25 nm, at least 30 nm, at least 35 nm, at least 40 nm, at least 45 nm, or at least 50 nm.
- the thickness of the ionic shell may be less than 1000 nm, less than 800 nm, less than 600 nm, less than 500 nm, less than 400 nm, less than 300 nm, less than 200, less than 100 nm, or less than 50 nm.
- the thickness of the ionic shell may be in a range provided by any lower and/or upper limit as previously described.
- the elemental composition analysis and elemental mapping of the ionic shell may be determined using transmission electron microscopy with energy dispersive X-ray, and the morphology of the ionic shell may be analysed using scanning electron microscopy.
- the thickness of the ionic shell may have homogeneity of variance.
- the variance in the thickness of the ionic shell may be in the range of from 4 nm to 150 nm, about 6 nm to about 120 nm, about 8 nm to about 100 nm, or about 10 to about 50 nm.
- the variance in the thickness of the ionic shell may be at least 0.1 nm, at least 0.5 nm, at least 1.0 nm, at least 5.0 nm, at least 10 nm, at least 15 nm, at least 20 nm, at least 50 nm, at least 100 nm, at least 150 nm, or at least 200 nm.
- the variance in the thickness of the ionic shell may be less than 300 nm, less than 200 nm, less than 100 nm, less than 80 nm, less than 60 nm, or less than 40 nm.
- the variance in the thickness of the ionic shell may be in a range provided by any lower and/or upper limit as previously described.
- One or more further advantages of the present disclosure may be provided such as less variance in the thickness of the ionic shell thickness having been shown with a thicker ionic shell.
- the characteristics of the ionic shell may be controlled by adjusting the calcium cation to phosphate anion ratio.
- the calcium to phosphate ratio may be in the range of about 1 :3 to 3 : 1 or 1 :2 to 2: 1.
- the calcium to phosphate ratio may be about 1 : 1.
- the addition of sodium fluoride during the formation of the ionic shell may further facilitate a close-packing of spherical calcium phosphate particles and / or crystals in the form of a single or multiple layers on the surface of the microcapsule. It will be appreciated that when sodium fluoride is added, calcium fluoride is a by-product of the reaction, and particles of the calcium fluoride can become incorporated within the ionic shell.
- the inventors have surprisingly found that depositing an ionic shell on a microcapsule, for example depositing an inorganic calcium phosphate shell on a microcapsule, can provide a substantially impermeable microcapsule suitable for a number of applications, in particular, functional foods.
- the ionic shell may be substantially impermeable to low molecular weight or volatile “active agent” molecules, for example molecules having a molecular weight of less than about 1000 g.mol' 1 , 900 g.mol' 1 , 800 g.mol' 1 , 700 g.mol' 1 , 600 g.mol' 1 , 500 g.mol' 1 , 400 g.mol' 1 , 300 g.mol' 1 , or 200 g.mol' 1 .
- the ionic shell microcapsules can retain low molecular weight active agents present in the gel core of the microcapsules for up to about 12 hours, 24 hours, 1 day, 2 days, 3 days, 4 days, 5 days, 6 days, 7 days, 2 weeks, 3 weeks, 4 weeks, or 2 months.
- the impermeability or retention of active agent in the gel core may be measured by placing the prepared microcapsules into a solution (e.g. ethanol) for predetermined time, such as 1 week, and measuring the amount of active agent released into the solution.
- the retention of active agent within the microcapsule as a weight % of active agent may be at least about 80, 85, 90, 95, 98, 99, 99.5, 99.8, or 99.9.
- the ionic shell may be a densely packed, continuous layer of inorganic material (e.g. calcium phosphate) deposited onto the surface of the microcapsule.
- inorganic material e.g. calcium phosphate
- the inventors have unexpectedly found that metal ions incorporated or embedded in, on or near the surface of the inner gel core and/or inner coating can provide an effective catalyst and seed for the deposition of calcium phosphate onto the surface of the microcapsule.
- metal ions present at the surface of the gel core and/or inner coating can facilitate formation of the ionic shell. It will be appreciated that if the gel core comprises an inner coating encapsulating the gel core, the metal ions may be incorporated or embedded in, on or near the outer surface of the inner coating.
- the metal ions may act as an anchoring point for the ionic shell, i.e. the metal ions may provide a site of nucleation for the calcium phosphate material to be deposited as an ionic shell on the surface of the microcapsule.
- the ionic shell such as an inorganic calcium phosphate shell, which can auto-catalyse further deposition of the ionic shell over time to form a more continuous or thicker shell around the microcapsule to provide further improved impermeability characteristics.
- microcapsules provide improved impermeability properties and are better able to retain the contents of the inner fluid core (e.g. gel core) without leakage over time.
- inner fluid core e.g. gel core
- the microcapsules may comprise an outer ionic shell encapsulating a fluid core.
- the fluid core may be referred to herein as an “inner fluid core”.
- the term “fluid core” or “inner fluid core” as used herein refers to a core material formed of one or more components that are fluid at standard ambient temperature and pressure.
- the fluid core may comprise suspensions, such as a fluid carrier with suspended actives.
- standard ambient temperature and pressure refers to a temperature of 25°C and an absolute pressure of 100 kPa.
- the microcapsules may comprise an outer ionic shell encapsulating a fluid core, wherein the fluid core may be a gel core.
- the fluid core may be a gel core.
- the gel core may be referred to herein as an “inner gel core”.
- the term “gel core” or “inner gel core” as used herein refers to a core material formed of one or more components that are gel at standard ambient temperature and pressure.
- the gel core may comprise suspensions, such as a gel carrier with suspended actives.
- standard ambient temperature and pressure refers to a temperature of 25°C and an absolute pressure of 100 kPa.
- the gel core may comprise between 1% to about 99.9% by weight of the microcapsule.
- the gel core (by weight of the microcapsule ) may be in the range of from about 5% to about 99.9%, about 10% to about 99.9%, about 20% to about 99.9%, or about 45% to about 99.9%.
- the inner gel core (by weight of the microcapsule) may be at least 1%, at least 5%, at least 10%, at least 20%, at least 30%, at least 45%, at least 65%, at least 75%, at least 85%, at least 95%, at least 99%, at least 99.5%, or at least 99.9%.
- the inner gel core (by weight of the microcapsule) may be less than about 99.99%, 99.9%, 99.5%, 99%, 98%, 95%, 90%, 85%, 75%, 65%, 45%, 30%, or 20%.
- the gel core may be in a range provided by any lower and/or upper limit as previously described.
- the gel core may comprise one or more active agents.
- the microcapsules described herein are useful with a wide variety of active agents.
- the gel core may further comprise one or more additives selected from an oil carrier, an aqueous carrier, a solid, a water / oil emulsion, and oil / water emulsion.
- the active agent of the gel core may be selected from pharmaceuticals, nutraceuticals, functional foods, pesticides, insecticides, fertilizers, herbicides, perfumes, brighteners, insect repellents, silicones, waxes, flavours, vitamins, fabric softening agents, depilatories, skin care agents, enzymes, probiotics, dye polymer conjugate, perfume delivery system, sensates, attractants, anti-bacterial agents, dyes, pigments, bleaches, flavourants, sweeteners, waxes, UV blockers/absorbers, or combinations thereof.
- the active agent may be a water soluble active agent or an oil soluble active.
- the active agent may be a hydrophilic active agent or a hydrophobic active agent.
- the active agent may have a hydrophilic-lipophilic balance value at any value between 0 and 30.
- the gel core consists of one or more components which are liquid or gel at standard ambient temperature and pressure.
- the gel core material comprises one or more components which are volatile.
- volatile refers to those materials that are liquid or gel under ambient conditions and which have a measurable vapour pressure at 25°C. These materials typically have a vapour pressure of greater than about 0.0000001 mm Hg, e.g. from about 0.02 mm Hg to about 20 mm Hg, and an average boiling point typically less than about 250°C.
- the gel core may comprise of a single material or it may be formed of a mixture of different materials.
- the gel core may comprise one or more active agents.
- the microcapsules described herein are useful with a wide variety of active agents.
- the inner gel core may further comprise one or more additives selected from an oil carrier, an aqueous carrier, a solid, a water / oil emulsion, and oil / water emulsion.
- the fluid core may be a gel core.
- the gel core may comprise a gel carrier.
- the gel core may comprise a gel carrier, one or more active agents, and metal ions.
- the gel carrier may be a crosslinkable polymer.
- the crosslinkable polymer may be an anionic polymer or a cationic polymer.
- the anionic polymer may be selected from an alginate, agarose, pectin, carboxy methyl cellulose, hyaluronates, and combinations thereof.
- the cationic polymer may be selected from chitosan, cationic guar, cationic starch, and combinations thereof.
- the gel carrier in the gel core may be a hydrogel.
- the hydrogel may comprise alginate or alginate derivatives, agarose, and synthetic block copolymers.
- alginate may form a hydrogel in the presence of polyvalent cations.
- the polyvalent cation may be divalent or trivalent and may be selected from divalent or trivalent metals including, but not limited to, calcium, barium, zinc, palladium, platinum, iron, iridium, and ruthenium.
- the hydrogel may be barium alginate, calcium alginate, iron alginate, palladium alginate, platinum alginate, or ruthenium alginate.
- the hydrogel may be iron alginate.
- the molecular weight of the gel carrier may be in a range between 32,000 and 400,000 g/mol.
- the molecular weight may be at least about 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 200,000, 300,000 or 400,000.
- the molecular weight may be in a range of about 30,000 to 400,000, 40,000 to 300,000, 40,000 to 200,000, or 50,000 to 100,000.
- the molecular weight may be less than about 400,000, 350,000, 300,000, 250,000, 200,000, 100,000, 80,000, 60,000, or 40,000.
- the number average molecular weight may be in a range provided by any lower and/or upper limit as previously described.
- increasing the molecular weight of the gel carrier may improve the physical properties of the gel core.
- manipulation of the molecular weight and its distribution can independently control the pre-gel solution viscosity and post-gelling stiffness.
- the elastic modulus of gels can be increased significantly, while the viscosity of the solution minimally raises, by using a combination of high and low molecular weight gel carriers.
- the rate of diffusion of components contained in the gel core can be controlled by adjusting the thickness and/or porosity of the gel core.
- the porosity of the gel core i.e., crosslinking density
- M:G mannuronic units to guluronic units
- the mannuronic:guluronic ratio may be greater than 1 : 1, and the ratio may range from about 1.5 to 3: 1.
- the mannuronic:guluronic ratio may be less than 1 :1, and the ratio may range from about 0.4: 1 to 0.6: 1.
- the viscosity of the gel carrier may be in a range between about 200 to 20,000 cps.
- the viscosity may be at least about (cps) 200, 500, 1000, 5,000, or 20,000.
- the viscosity may be less than about (cps) 20,000, 10,000, 8,000, 6,000, 4,000, 2,000 1,000, 500 or 200.
- the viscosity may be in a range provided by any lower and/or upper limit as previously described.
- the gel carrier may be characterised by a compressive modulus.
- the gel core may have a compressive modulus in a range of about 50 to 250 kPa.
- the compressive modulus may be less than about (kPa) 250, 200, 150, 100, 90, 80, 70, 60, or 50.
- the compressive modulus may be at least (kPa) 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200, 220, or 240.
- the compressive modulus may be in a range provided by any lower and/or upper limit as previously described.
- the gel core may comprise of a single material or it may be formed of a mixture of different materials.
- the gel core may comprise a gel carrier.
- the gel core may comprise a gel carrier and one or more active agents.
- the microcapsules described herein are useful with a wide variety of active agents.
- the inner gel core may further comprise one or more additives selected from an oil carrier, an aqueous carrier, solids, a water / oil emulsion, and an oil / water emulsion.
- the oil carrier may be selected from oils including, but not limited to, one or more of triglyceride oils, mineral oil, petroleum oil, isopropyl myristate, soy bean oil, and silicon oil.
- the oil carrier can be selected from any oil carrier that can dissolve the active ingredient.
- the aqueous carrier can be water, buffer solution, or a combination thereof.
- the solid may be selected from, but not limited to, cocoa butter.
- the inventors have unexpectedly found that the presence of metal ions within a gel core composition can enable the deposition of a densely packed and/or continuous substantially impermeable ionic shell around a gel core to form a microcapsule.
- the deposition may be an electroless deposition under relatively fast and mild reaction conditions. It has been found that the metal ions present in the gel core can effectively catalyse the deposition of an ionic shell to encapsulate the gel core. It is believed that the metal ions act as a catalyst by increasing the rate of reaction and act as a seed to localise the deposition of the ionic compound, for example calcium phosphate, as an outer ionic or inorganic shell of the microcapsule.
- the metal ions may be selected from one or more of iron, platinum, palladium, iridium, copper, nickel, magnesium, aluminium, and ruthenium.
- the metal ions may be selected from one or more of iron, platinum, palladium, iridium, and ruthenium. It will be appreciated that the metals may have different oxidation states. The typical oxidation states for the metal ions may be +2 and/or +3. It will be appreciated that various combinations and groups of the above mentioned metal ions may be used in the gel core of the present disclosure.
- the source of metal ions may be from an ionic compound.
- the source of metal ions may be from an aqueous soluble ionic compound.
- reference to metal ions in the gel core refers to a metal in the form of an ionic compound comprising both anions and cations.
- a chloride anion may be the counter ion for an iron metal cation.
- Some example counter ions that may be used are NCh’, Cl", SC 2 ', PC 2 ', C2H3CF 2 .
- the ionic compound may be iron (II) chloride, iron (III) chloride, copper (II) chloride, nickel (II) chloride, magnesium (II) chloride, aluminium (II) chloride, iron (III) nitrate, iron (II) sulphate, iron (III) acetate, iron (III) phosphate, platinum (II) chloride, platinum (II) nitrate, platinum (II) sulphate, platinum (II) acetate, palladium
- the source of metal ions may be, for example, selected from ionic compounds selected from the group comprising iron (II) chloride, iron (III) chloride, copper (II) chloride, nickel (II) chloride, magnesium (II) chloride, aluminium (II) chloride, platinum (II) chloride, palladium (II) chloride.
- the source of metal ions may be iron (II) chloride, iron (III) chloride, platinum (II) chloride or palladium (II) chloride.
- the metal ion may be sourced from iron (II) chloride, iron (III) chloride, iron (II) sulphate, iron (III) phosphate, (e.g. the metal ion may be iron (II) or iron (III) cation).
- the amount of metal ions in the gel core may be in a range between about 0.2 weight % to about 2 weight % by weight of the total gel core.
- the amount of metal ions in the gel core may be in the range of about 0.2 weight % to 2 weight %, about 0.25 weight % to 1.8 weight %, or about 0.3 weight % to 1.6 weight %.
- the amount of metal ions in the gel core may be at least 0.2 weight %, at least 0.4 weight %, at least 0.8 weight %, at least 1 weight %, at least 1.4 weight %, at least 1.6 weight %, at least 1.8 weight %, or at least 2 weight %.
- the amount of metal ions in the gel core may be less than 2 weight %, less than 1.8 weight %, less than 1.5 weight %, less than 1 weight %, less than 0.5 weight %, or less than 0.3 weight %.
- the amount of metal ions in the gel core may be in a range provided by any lower and/or upper limit as previously described.
- the ratio by weight of the metal ions to gel core may be between about 10: 1 to about 0.05: 1.
- the ratio by weight of the metal ions to gel core may be in the range of from about 9: 1 to about 0.1 : 1, about 8:1 to about 0.25: 1, about 7: 1 to about 0.5: 1, or about 6: 1 to about 1 : 1.
- the ratio by weight of the metal ions to gel core may be at least 0.05: 1, at least 0.1 : 1, at least 0.25: 1, at least 0.5: 1, at least 1 : 1, at least 2: 1, or at least 4: 1.
- the ratio by weight of the metal ions to gel core may be less than 8: 1, less than 6: 1, less than 4: 1, less than 2: 1, less than 1 : 1, less than 0.5:1, less than 0.2: 1, or less than 0.1 : 1.
- the ratio by weight of the metal ions to gel core may be in a range provided by any lower and/or upper limit as previously described.
- the inner gel core may further comprise an inner coating that encapsulates the gel core from the ionic shell.
- the inner coating may be a polymeric shell.
- the polymeric shell may comprise or consist of a polymeric material.
- the polymeric shell may comprise or consist of a synthetic polymer or a naturally-occurring polymer.
- the synthetic polymer may be selected from nylon, polyethylenes, polyamides, polystyrenes, polyisoprenes, polycarbonates, polyesters, polyureas, polyurethanes, polyolefins, polysaccharides, epoxy resins, vinyl polymers, polyacrylates, or combinations thereof.
- the polymeric shell may comprise or consist of one or more thermoplastic polymers.
- the naturally-occurring polymer may be selected from silk, wool, gelatin, cellulose, alginate, proteins, chitosan or combinations thereof.
- the polymeric shell may comprise or consist of a homopolymer or a copolymer. In an example, the polymeric shell may comprise or consist of a biodegradable polymer.
- the microcapsules defined by the present disclosure may be prepared by forming microbeads of the inner fluid core materials followed by encapsulating the inner fluid core with an ionic shell.
- the fluid core may be a gel core.
- the ionic shell may be deposited as a densely packed and/or continuous layer over the gel core.
- the ionic shell may be deposited as a densely packed and/or continuous layer over the inner gel core by electroless plating catalysed by metal ions present at the inner gel core interface.
- the process comprises incorporating or embedding the metal ions within the inner gel core prior to deposition of the outer inorganic shell.
- the process may further comprise forming an inner coating around the microbeads, prior to formation of the ionic shell around the inner coating.
- the process may comprise encapsulating the gel core by an inner coating using an emulsification process prior to deposition of the ionic shell on to the inner coating.
- the metal ions present in the gel core composition are incorporated or embedded within the inner coating to form a discontinuous layer metal ions on the surface of the inner coating during the emulsification process.
- the ionic shell may then be deposited on to the inner coating to further encapsulate the gel core and form a microcapsule according to at least some embodiments or examples as described herein.
- the microcapsules may be formed by forming a gel core.
- the gel core may be a hydrogel.
- the hydrogel may comprise alginates or alginate derivatives, agarose, and synthetic block copolymers.
- Hydrogels are three-dimensionally cross-linked networks composed of hydrophilic polymers with high water content.
- the gel core may be prepared from an aqueous alginate solution combined with a solution comprising a ionic cross-linking agent, e.g. metal ions such as polyvalent cations including, but not limited to, iron, platinum, palladium, iridium, and ruthenium.
- a ionic cross-linking agent e.g. metal ions such as polyvalent cations including, but not limited to, iron, platinum, palladium, iridium, and ruthenium.
- the metal ions may bind solely to the guluronate residues of the alginate chains, as the structure of the guluronate residues may allow a high degree of coordination of the ions.
- the guluronate residues of one polymer may then form junctions with the guluronate residues of adjacent polymer chains resulting in a gel structure, i.e. forming a gel core.
- the source of metal ions may be, for example, selected from ionic compounds selected from the group comprising iron (II) chloride, iron (III) chloride, copper (II) chloride, nickel (II) chloride, magnesium (II) chloride, aluminium (II) chloride, iron (III) nitrate, iron (II) sulphate, iron (III) acetate, iron (III) phosphate, platinum (II) chloride, platinum (II) nitrate, platinum (II) sulphate, platinum (II) acetate, palladium (II) chloride, palladium (II) nitrate, palladium (II) sulphate, palladium (II) phosphate, palladium (II) acetate, iridium (III) chloride, iridium (III) acetate, iridium (III) sulphide, iridium (III) phosphate, ruthenium (III) chloride,
- the source of metal ions may be, for example, selected from ionic compounds selected from the group comprising iron (II) chloride, iron (III) chloride, copper (II) chloride, nickel (II) chloride, magnesium (II) chloride, aluminium (II) chloride, platinum (II) chloride, palladium (II) chloride.
- the source of metal ions may be iron (II) chloride, iron (III) chloride, platinum (II) chloride or palladium (II) chloride.
- an iron (III) cation e.g. iron (III) chloride
- the gel core may be formed by ionic gelation of the gel carrier into microbeads.
- the ionic gelation may be external ionic gelation.
- the gel core may be formed by ionic gelation of the inner gel carrier into microbeads and forming an inner coating around the microbeads to provide an inner gel core comprising an inner coating.
- microencapsulation of the inner gel core may be provided using a variety of methods known in the art, including, for example, coacervation methods, in situ polymerisation methods or interfacial polymerisation methods.
- the gel core may be prepared by: (i) providing an aqueous phase comprising a gel carrier and one or more active agents to form a gel carrier material; (ii) providing an aqueous phase comprising a metal ion; and (iii) adding droplets of the gel carrier material to the aqueous phase comprising a metal ion to provide microbeads, thereby encapsulating the gel core material.
- the inner coating may be a polymeric shell.
- the polymeric shell can be formed by an interfacial polymerisation process.
- the polymeric shell may be prepared by an interfacial polymerisation process which involves the use of a non-aqueous phase comprising the inner gel core and one or more oil-soluble monomers; and an aqueous phase comprising one or more water-soluble monomers and an emulsifier.
- the polymeric shell may be provided by interfacial polymerisation of a pre-polymer. Such processes may be used to prepare a range of different polymeric shell materials.
- a polymeric shell comprising a copolymer of polylactic acid and polyglycolic acid may be prepared by such a process.
- the ionic shell is deposited by an electroless plating procedure catalysed by the metal ions described herein.
- metal ions catalyse an electroless plating process.
- Further advantages can be provided when metal ions are embedded or incorporated within the gel core or inner coating, which can provide an effective catalyst and seed for the deposition of an ionic compound such as calcium phosphate onto the surface of the microcapsule.
- the ionic shell may be prepared, for example, in-situ and formed from, or consists of, one or more ionic compounds (e.g. calcium phosphate).
- the ionic compound may be prepared in situ, for example grown or deposited around the gel core or inner coating of a gel core.
- a film of the ionic shell may be formed on the discontinuous layer of metal ions, thereby coating the surface of the gel core or the surface of the inner coating encapsulating the gel core with a densely packed and/or continuous inorganic coating that surrounds the microcapsule.
- the ionic shell may be calcium phosphate that has been prepared in-situ.
- composition or properties of the ionic shell such as thickness of the ionic shell, may be provided by any one or more of the embodiments or examples as previously described herein for the ionic shell.
- the ionic shell may be formed by an electroless plating process in which the deposition of an ionic compound (e.g. calcium phosphate) may be catalysed by the metal ions within the gel core.
- the electroless deposition process may comprise contacting the microcapsules in which the metal ions are bound with a solution of calcium ions in the presence of a reducing agent (phosphate ions), in the absence of an electric current.
- the reducing agent may be the phosphate source and the electroless plating may be performed under acidic or alkaline conditions.
- the electroless plating may be performed under acidic conditions.
- the acid may be selected from succinic acid.
- the electroless plating may be performed using thiourea. In another embodiment, the electroless plating may be performed under alkaline conditions. It will be understood that an acid or base may be used to control the pH range.
- the pH range may be in the range from about 4.5 to about 10.
- the pH may be in the range of from about 4.7 to about 9.8, about 4.9 to about 9.5, about 5.1 to about 9.3, or about 5.3 to about 9.2.
- the pH may be at least 4.5, at least 4.6, at least 4.7, at least 4.8, at least 4.9, at least 5.0, at least 5.0, at least 5.2, at least 5.3, at least 5.4, or at least 5.5.
- the pH may be less than 10, less than 9.9, less than 9.8, less than 9.7, less than 9.6, less than 9.5, less than 9.4, less than 9.3, less than 9.2, less than 9.1, less than 9.0, less than 8.9, or less than 8.8.
- the pH may be in a range provided by any lower and/or upper limit as previously described.
- the deposition of the ionic compound may become auto-catalytic.
- the thickness of the ionic shell may be controlled by limiting the concentration of the ions of the in solution and/or the duration of the electroless deposition procedure.
- the ionic shell being an inorganic calcium phosphate shell, which can provide further effective auto-catalysis.
- the ratio of calcium ions to phosphate ions may be between about 20: 1 to about 0.1 : 1.
- the ratio of calcium ions to phosphate ions may be in the range of from about 15: 1 to about 0.2: 1, about 10: 1 to about 0.4: 1, about 5: 1 to about 0.5: 1, or about 2: 1 to about 1 :1.
- the ratio of calcium ions to phosphate ions may be at least 0.1 : 1, at least 0.2: 1, at least 0.4: 1, at least 0.5: 1, at least 1 : 1, at least 2: 1, or at least 4: 1.
- the ratio of calcium ions to phosphate ions may be less than 15: 1, less than 10: 1, less than 4: 1, less than 2: 1, less than 1 : 1, less than 0.5: 1, or less than 0.2: 1.
- the ratio of calcium ions to phosphate ions may be in a range provided by any lower and/or upper limit as previously described.
- Suitable techniques for conducting the electroless plating procedure are described, for example, in the following documents: Basarir et al., ACS Applied Materials & Interfaces, 2012, 4(3), 1324-1329; Blake et al., Langmuir, 2010, 26(3), 1533-1538; Chen et al., Journal of Physical Chemistry C, 2008, 112(24), 8870-8874; Fujiwara et al., Journal of the Electrochemical Society, 2010, 157(4), pp.
- the ions of the ionic compound may be present in the solution at a concentration of from 0.05 to 2000 mM.
- the concentration may be in a range of about 0.1 to 1500 mM, 0.5 to 1000 mM, 1.0 to 800 mM, or 10 to 500 mM.
- the concentration may be at least 5 mM, at least 10 mM, at least 15 mM, at least 20 mM, at least 25 mM, at least 30 mM, at least 45 mM, at least 60 mM.
- the concentration may be less than 800 mM, less than 500 mM, less than 250 mM, 230 mM, less than 225 mM, less than 200 mM, less than 150 mM, less than 100 mM, or less than 50 mM.
- the concentration may be in a range provided by any lower and/or upper limit as previously described.
- calcium chloride may be provided in a concentration range of 10 to 500 mM, 45 to 225 mM, or 60 to 100 mM
- hypophosphate may be provided in a concentration range of 10 to 500 mM, 25 to 230 mM, or 30 to 100 mM.
- the electroless plating process may be performed at temperature in a range from between 10°C to 100°C.
- the temperature may be in the range of from about 15°C to about 95°C, about 20°C to about 90°C, about 25°C to about 85°C, about 30°C to about 80°C, about 35°C to about 75°C, about 40°C to about 70°C, or about 45°C to about 65°C.
- the temperature may be at least 15°C, at least 20°C, at least 25°C, at least 30°C, at least 35°C, at least 40°C, at least 45°C, at least 50°C, at least 55°C, at least 60°C, or at least 65°C.
- the temperature may be less than 90°C, less than 85°C, less than 80°C, less than 75°C, less than 70°C, less than 75°C, less than 70°C, less than 65°C, less than 60°C, or less than 55°C.
- the temperature may be in a range provided by any lower and/or upper limit as previously described. Impermeability and leakage tests
- the microcapsules are designed to release their gel core when the microcapsules are ruptured. The rupture can be caused by forces applied to the outer inorganic shell during mechanical interactions.
- the microcapsules may have a fracture strength of from about 0.01 MPa to about 25 MPa. In an embodiment, the microcapsules may have a fracture strength of at least 0.5 MPa. So that the microcapsules are readily friable, the fracture strength may be less than about 50 MPa, 25 MPa, 20 MPa, 15 MPa, 10 MPa, 5 MPa, 2 MPa, 1.0 MPa, 0.5 MPa, 0.2 MPa, or 0.1 MPa.
- the fracture strength may be at least about 0.01 MPa, 0.05 MPa, 0.1 MPa, 0.2 MPa, 0.5 MPa, 1.0 MPa, 2.0 MPa, 5.0 MPa, 10 MPa, 15 MPa, 20 MPa, 25 MPa, 30 MPa, 40 MPa, 50 MPa, or 100 MPa.
- the microcapsules may have a fracture strength of from in a range between about 0.01 to 100 MPa, 0.1 to 50 MPa, 0.2 to 25 MPa, or 0.5 to 10 MPa.
- the fracture strength may be in a range provided by any lower and/or upper limit as previously described.
- the fracture strength of the microcapsules may be measured using the Fracture Strength Test Method where three different measurements can be made and two resulting graphs can be utilized.
- the three separate measurements may be: i) the volume-weighted particle size distribution (PSD) of the microcapsules; ii) the diameter of at least 10 individual microcapsules within each of 3 specified size ranges, and; iii) the rupture-force of those same 30 or more individual microcapsules.
- the two graphs created can be: a plot of the volume-weighted particle size distribution data collected at i) above; and a plot of the modelled distribution of the relationship between microcapsule diameter and fracture-strength, derived from the data collected at ii) and iii) above.
- the modelled relationship plot can enable the strength range of the microcapsules to be identified as a specific region under the volume-weighted PSD curve, and then calculated as a percentage of the total area under the curve.
- the volume-weighted particle size distribution (PSD) of the microcapsules can be determined via single-particle optical sensing (SPOS), also called optical particle counting (OPC).
- SPOS single-particle optical sensing
- OPC optical particle counting
- a capsule slurry, and its density of particles can be adjusted with DI water as necessary via autodilution to result in particle counts of at least 9200 per ml.
- the suspension can be analyzed.
- the resulting volume-weighted PSD data can be plotted and recorded, and the values of the mean, 5 th percentile, and 90 th percentile can be determined.
- the diameter and the rupture-force value (also known as the bursting-force value) of individual microcapsules can be measured via Atomic Force Microscopy (AFM).
- AFM Atomic Force Microscopy
- a drop of the microcapsule suspension can be placed onto a glass microscope slide, and dried under ambient conditions for several minutes to remove the water and achieve a sparse, single layer of solitary particles on the dry slide. Adjusting the concentration of microcapsules in the suspension as needed can achieve a suitable particle density on the slide.
- the slide can then be placed on a sample-holding stage of the AFM instrument.
- Thirty or more microcapsules on the slide(s) can be selected for measurement, such that there can be at least ten microcapsules selected within each of three pre-determined size bands.
- Each size band can refer to the diameter of the microcapsules.
- the three size bands of particles can be: the Mean Diameter +/- 2 pm; the 5 th Percentile Diameter +/- 2 pm; and the 90 th Percentile Diameter +/- 2 pm.
- Microcapsules which appear deflated, leaking or damaged can be excluded from the selection process and are not measured.
- the diameter of the microcapsule can be measured from the image on the AFM and recorded. That same microcapsule can then be compressed between two surfaces, namely the AFM cantilever tip and the glass microscope slide, until the microcapsule is ruptured. During the compression step, the probe force required to break the capsule (rupture force) can be measured and recorded by the data acquisition system of the AFM instrument.
- the cross-sectional area can be calculated for each of the microcapsules, using the diameter measured and assuming a spherical particle (7t% 2 , where r is the radius of the particle before compression).
- the Fracture Strength of each of the 30 or more microcapsules can be calculated by dividing the rupture force (in Newtons) by the calculated cross-sectional area of the respective microcapsule.
- a Power Regression trend line is fit against all 30 or more raw data points, to create a modelled distribution of the relationship between microcapsule diameter and fracture-strength.
- the percentage of microcapsules which have a fracture strength value within a specific strength range can be determined by viewing the modelled relationship plot to locate where the curve intersects the relevant fracture-strength limits, then reading off the microcapsule size limits corresponding with those strength limits. These microcapsule size limits can then be located on the volume-weighted PSD plot and thus identify an area under the PSD curve which corresponds to the portion of microcapsules falling within the specified strength range. The identified area under the PSD curve can then be calculated as a percentage of the total area under the PSD curve. This percentage can indicate the percentage of microcapsules falling with the specified range of fracture strengths.
- the microcapsules may be characterised in terms of their permeability.
- the permeability may be tested using the Ethanol Stability test where a known volume of microcapsules can be isolated and dispersed in an aqueous solution comprising a 1 :4 solution of water to absolute ethanol.
- the dispersion can be heated to 40°C. After 7 days at 40°C, the microcapsules can be isolated from the aqueous solution using centrifugation at 7000 rpm for 1 minute. Alternatively, the dispersion can be maintained at room temperature. After 7 days at room temperature, the microcapsules can be isolated from the aqueous solution using centrifugation at 7000 rpm for 1 minute.
- the aqueous solution can then be subjected to analysis using gas chromatography to determine the content of the gel core material that has leached from the microcapsules.
- gas chromatography To confirm the presence of the gel core material within the microcapsules, a known sample of microcapsules can be crushed with a spatula in a vial prior to addition of 2 ml ethanol. The microcapsules can be isolated from the aqueous solution using centrifugation at 7000 rpm for 1 minute. The aqueous solution can then be subjected to analysis using gas chromatography to determine the content of the gel core material that has leached from the microcapsules.
- the microcapsules can be delivered in a targeted manner or in response to a specific trigger.
- the microcapsules can provide a capsule that is substantially impermeable and can be advantageously suitable for use in various applications.
- the microcapsule can be impermeable to low molecular weight volatile molecules encapsulated within it thereby preventing release.
- depositing an ionic shell on a microcapsule for example depositing an inorganic calcium phosphate shell on a microcapsule, can provide a substantially impermeable microcapsule suitable for a number of applications, including but not limited to, drug delivery, personal care products, agricultural products and food products such as functional foods.
- the ionic shell may be substantially impermeable to low molecular weight or volatile “active agent” molecules, for example molecules having a molecular weight of less than about 1000 g.mol' 1 , 900 g.mol' 1 , 800 g.mol' 1 , 700 g.mol' 1 , 600 g.mol' 1 , 500 g.mol' 1 , 400 g.mol' 1 , 300 g.mol' 1 , or 200 g.mol' 1 .
- the microcapsule may be impermeable to molecules smaller than 500 g.mol' 1 .
- the microcapsules can retain low molecular weight active agents present in the gel core of the microcapsules for up to about 12 hours, 24 hours, 1 day, 2 days, 3 days, 4 days, 5 days, 6 days, 7 days, 2 weeks, 3 weeks, 4 weeks, or 2 months.
- the impermeability or retention of active agent in the gel core may be measured by placing the prepared microcapsules into a solution (e.g. ethanol) for predetermined time, such as 1 week, and measuring the amount of active agent released into the solution.
- the microcapsules may retain at least 50% by weight of the inner gel core.
- the retention of active agent within the microcapsule as a weight % of active agent may be at least about 50%, 60%, 70%, 80%, 85%, 90%, 95%, 98%, 99%, 99.5%, 99.8%, or 99.9%.
- the retention of the active agent within the microcapsule as a weight % of active agent may be less than, 99.99%, 99.9%, 99.8%, 99.5%, 99%, 98%, 95%, 90%, 85%, 75%, or 55%.
- the retention of the active agent within the microcapsule may be in a range provided by any lower and/or upper limit as previously described.
- Example la Preparation of gel core comprising iron ions at the interphase of a hydrogel
- Example lb Preparation of microcapsules comprising a calcium phosphate ionic shell:
- the aqueous phase was removed and the alginate beads redispersed in 3 mL water.
- Approximately a third of the beads (1 mL) were added to a calcium phosphate plating solution, consisting of calcium chloride (1.0 mL, 192 mM, sodium fluoride (1.0 mL, 119 mM), sodium hypophosphite (1.0 mL, 47 mM), and succinic acid (1.0 mL, 59 mM) and optionally iron (iii) chloride (0.5 mL, 20 mM).
- platinum (ii) chloride 0.5 mL, 20 mM
- platinum (ii) chloride 0.5 mL, 20 mM
- palladium (ii) chloride (0.5 mL, 20 mM) can optionally be added. This was stirred magnetically at 400 rpm for 15 min at 55°C then left to stand at room temperature overnight. This was then washed via centrifugation at 2000 rpm for 10 min at 10°C and redispersed in 3 mL ultrapure water to provide a plurality of microcapsules having an outer ionic shell of calcium phosphate encapsulating a gel core comprising iron ions.
- Example 2a Preparation of gel core comprising iron ions at the interface of a hydrogel and an active ingredient
- alginate microcapsules with an oil core containing the active ingredient sodium alginate (250 cps) (7.2 g) was dissolved in ultrapure water to give a 500 mL solution.
- 10 mg l,l'-dioctadecyl-3,3,3'3'-tetramethylindo- carbocyanine perchlorate was dissolved in ethanol.
- 100 pL was then added to 49.9 mL sesame oil.
- 30 mL of the dye-oil solution was removed and diluted to 100 mL, then 200 mg cannabidiol was dissolved in the 100 mL sesame oildye solution.
- iron (III) chloride (6.49 g) was dissolved in 400 mL ultrapure water.
- a Buchi Encapsulator 390 was used to prepare the core-shell alginate microcapsules.
- the alginate was pumped through a 400 pm outer nozzle and the oil containing dye, or dye with cannabidiol was pumped through the inner 200 pm nozzle, at 450 mbar pressure, 350 Hz frequency and 2000 V voltage.
- the capsules were collected in a stirring bath of iron chloride solution, and left to stir for at least 4 hours.
- Example 2b Preparation of microcapsules comprising a calcium phosphate shell.
- the aqueous phase was removed and the alginate microcapsules were washed with water three times prior to exposure to the plating bath.
- An aliquot of 100 mg of alginate microcapsules with dye core (dry) was added to a calcium phosphate plating solution consisting of calcium chloride (1 mL 192 mM), sodium hypophosphate (1 mL 47 mM), and optionally sodium fluoride (1 mL, 119 mM), succinic acid (1 mL, 59 mM) and iron (III) chloride (1 mL, 20 mM).
- the morphology of the CaP shell was analysed using a JEOL JSM-7100F field emission scanning electron microscope. Samples were dried and sputter coated with 15 nm carbon prior to imaging. CaP particles were observed to completely cover the gel surface. Elemental composition analysis using energy dispersive X-ray spectroscopy (EDX) (JEOL 129 eV resolution silicon drift detector) confirmed that CaP was present (see Figure 1). This was compared to an uncoated and bare iron-alginate bead in the absence of a CaP outer shell.
- EDX energy dispersive X-ray spectroscopy
- coated alginate microcapsules were set in a resin, LR White, and observed using a Thermo Fisher Apreo - High Resolution FESEM with a VolumeScope Serial Block Face System, to slice cross sections of the microcapsules to obtain the thickness of the CaP shell, as shown in Figure 3.
- a known volume (180 pL) was removed at specified time intervals over 7 days and the fluorescence intensity (excitation 540 nm, emission 570 nm) was measured in a black 96 well plate using a Tecan 2000 plate reader. The 180 pL was returned to the sample post-measurement. The results were compared to calibration samples of l,T-dioctadecyl-3,3,3'3'-tetramethylindocarbocyanine perchlorate in ethanol at concentrations between 0.5 pg/mL and 10 pg/mL, as shown in Figure 4.
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Abstract
La présente invention concerne de manière générale des microcapsules, des procédés de préparation de microcapsules, ainsi que des applications des microcapsules. La présente invention concerne également des microcapsules comprenant une enveloppe ionique encapsulant un noyau fluide, le noyau fluide comprenant des ions métalliques. La présente invention concerne en outre des procédés pour la préparation de microcapsules comprenant une enveloppe ionique encapsulant un noyau fluide, le noyau fluide comprenant des ions métalliques.
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Citations (7)
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US3011920A (en) * | 1959-06-08 | 1961-12-05 | Shipley Co | Method of electroless deposition on a substrate and catalyst solution therefor |
US3503783A (en) * | 1965-07-12 | 1970-03-31 | Minnesota Mining & Mfg | Process of forming metal coating on filled microcapsules |
EP1674094A1 (fr) * | 2003-10-15 | 2006-06-28 | LTT Bio-Pharma Co., Ltd. | Composition contenant des nanoparticules d'acide retinoique revetues d'un sel inorganique metallique polyvalent |
WO2016100479A1 (fr) * | 2014-12-16 | 2016-06-23 | The Procter & Gamble Company | Microcapsules enrobées |
WO2017075074A1 (fr) * | 2015-10-26 | 2017-05-04 | The Procter & Gamble Company | Microcapsules et compositions assurant la libération contrôlée de principes actifs |
CN111000863A (zh) * | 2019-12-20 | 2020-04-14 | 中国人民解放军东部战区总医院 | 封装烟酸金属有机骨架的水凝胶微胶囊及其制备方法和应用 |
WO2020227762A1 (fr) * | 2019-05-10 | 2020-11-19 | Commonwealth Scientific And Industrial Research Organisation | Microcapsule |
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2021
- 2021-10-29 WO PCT/AU2021/051271 patent/WO2022087680A1/fr active Application Filing
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US3011920A (en) * | 1959-06-08 | 1961-12-05 | Shipley Co | Method of electroless deposition on a substrate and catalyst solution therefor |
US3503783A (en) * | 1965-07-12 | 1970-03-31 | Minnesota Mining & Mfg | Process of forming metal coating on filled microcapsules |
EP1674094A1 (fr) * | 2003-10-15 | 2006-06-28 | LTT Bio-Pharma Co., Ltd. | Composition contenant des nanoparticules d'acide retinoique revetues d'un sel inorganique metallique polyvalent |
WO2016100479A1 (fr) * | 2014-12-16 | 2016-06-23 | The Procter & Gamble Company | Microcapsules enrobées |
WO2017075074A1 (fr) * | 2015-10-26 | 2017-05-04 | The Procter & Gamble Company | Microcapsules et compositions assurant la libération contrôlée de principes actifs |
WO2020227762A1 (fr) * | 2019-05-10 | 2020-11-19 | Commonwealth Scientific And Industrial Research Organisation | Microcapsule |
CN111000863A (zh) * | 2019-12-20 | 2020-04-14 | 中国人民解放军东部战区总医院 | 封装烟酸金属有机骨架的水凝胶微胶囊及其制备方法和应用 |
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STARK, K. ET AL.: "Encapsulation of Emulsion Droplets with Metal Shells for Subsequent Remote, Triggered Release", ACS APPL MATER INTERFACES, vol. 11, no. 13, 3 April 2019 (2019-04-03), pages 12272 - 12282, XP055760510, DOI: 10.1021/acsami.9b00087 * |
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