WO2022083134A1 - Rock-like similar material and preparation method therefor - Google Patents

Rock-like similar material and preparation method therefor Download PDF

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Publication number
WO2022083134A1
WO2022083134A1 PCT/CN2021/099213 CN2021099213W WO2022083134A1 WO 2022083134 A1 WO2022083134 A1 WO 2022083134A1 CN 2021099213 W CN2021099213 W CN 2021099213W WO 2022083134 A1 WO2022083134 A1 WO 2022083134A1
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rock
epoxy resin
aggregate
rosin
curing agent
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PCT/CN2021/099213
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French (fr)
Chinese (zh)
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崔春阳
齐庆新
李海涛
李春元
杨冠宇
王守光
贺小凡
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煤炭科学研究总院
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Priority to AU2021355607A priority Critical patent/AU2021355607B2/en
Publication of WO2022083134A1 publication Critical patent/WO2022083134A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/04Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
    • G01N23/046Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material using tomography, e.g. computed tomography [CT]
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2493/00Characterised by the use of natural resins; Derivatives thereof
    • C08J2493/04Rosin
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/03Investigating materials by wave or particle radiation by transmission
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/649Specific applications or type of materials porosity

Definitions

  • the present application relates to the technical field of similar materials, in particular to a rock-like material and a preparation method thereof.
  • an object of this application is to propose a method for preparing a rock-like material, using epoxy resin to prepare a rock-like material, and the prepared rock-like material has the advantages of low density and low strength, so that the rock-like material
  • the similar model produced also produces less impact energy during the destruction process, which ensures the safety of on-site personnel and construction operations.
  • a second object of the present application is to propose a rock-like material.
  • the first aspect of the present application proposes a method for preparing a rock-like material, including: obtaining the aggregate composition of the target rock and the volume ratio of the aggregate binder; After the first epoxy resin, the first rosin and the first curing agent of high quality are mixed, stirred and cured, they are crushed to the same degree as the average particle diameter of the aggregate of the target rock to obtain the epoxy resin aggregate; according to the rock-like The strength scale of similar materials, after mixing and stirring the corresponding quality of the second epoxy resin, the second rosin and the second curing agent, a liquid epoxy resin cement is obtained; according to the volume ratio of the aggregate cement, After mixing, stirring and curing the epoxy resin aggregate and the epoxy resin cement of corresponding quality, the rock-like material is obtained.
  • the method for preparing a rock-like material in the embodiment of the present application can prepare epoxy resin aggregate and liquid epoxy resin cement according to epoxy resin, rosin and curing agent respectively, and then according to the volume of the aggregate cement in the target rock Compared with the related art, most of the rock-like materials are prepared by using cement gypsum sand materials. This method uses epoxy resin
  • the rock-like material prepared by resin has the advantages of low density and low strength, so the similar model made of this kind of rock-like material also produces less impact energy during the failure process, which ensures that the on-site personnel can communicate with each other. Safety of construction work.
  • the method for preparing the rock-like material proposed according to the above embodiments of the present application may also have the following additional technical features:
  • the method further includes: obtaining the porosity of the target rock; in the process of mixing and stirring the epoxy resin aggregate and the epoxy resin cement, according to the Add the corresponding quality of foaming agent or defoamer to the porosity.
  • the mixing, stirring and curing of the first epoxy resin, the first rosin and the first curing agent of corresponding quality according to the aggregate composition includes: according to the aggregate composition determining a first mass ratio of the first epoxy resin, the first rosin and the first curing agent; determining the first mass ratio according to the required total mass of the epoxy resin aggregate and the first mass ratio a first required quality of the epoxy resin, the first rosin and the first curing agent; according to the first required quality, the corresponding quality of the first epoxy resin, the first rosin and the The first curing agent is mixed, stirred and cured.
  • the method further includes: obtaining a size scale of the dynamic simulation experiment; according to the size scale of the dynamic simulation experiment and the density scale of the polymer material, using the dynamic similarity criterion, calculating The strength scale of the rock-like material.
  • the mixing and stirring of the second epoxy resin, the second rosin and the second curing agent of corresponding masses according to the strength scale of the rock-like material including: according to the rock-like material
  • the strength scale of similar materials determines the second mass ratio of the second epoxy resin, the second rosin and the second curing agent; according to the required total mass of the epoxy resin cement and the second
  • the mass ratio determines the second required mass of the second epoxy resin, the second rosin and the second curing agent; according to the second required mass, the corresponding mass of the second epoxy resin, the The second rosin and the second curing agent are mixed and stirred.
  • the method further includes: scanning the target rock with a CT imaging machine; acquiring the aggregate composition and the volume ratio of the aggregate binder according to the scanning result.
  • the method further includes: scanning the target rock with a CT imaging machine; and obtaining the porosity according to the scanning result.
  • the method further includes: crushing with an aggregate crusher.
  • the method further includes: scanning the target rock with a CT imaging machine; obtaining fracture structure data of the target rock according to the scanning result; The macrostructural plane of the rock-like material is sculpted.
  • the second aspect embodiment of the present application proposes a rock-like material, the rock-like material is prepared by using the method for preparing a rock-like material described in the first aspect embodiment, and the rock-like material is similar.
  • Materials include: epoxy aggregate and epoxy cement.
  • the rock-like material of the embodiment of the present application compared with the related art, which mostly uses cement gypsum sand materials to prepare the rock-like material, and epoxy resin is used to prepare the rock-like material in the present application, and the prepared rock-like material has the density Due to the advantages of low strength and low strength, the impact energy generated by similar models made of similar rock materials during the failure process is also small, which ensures the safety of on-site personnel and construction operations.
  • FIG. 1 is a flowchart of a method for preparing a rock-like material according to an embodiment of the present application
  • FIG. 2 is a flow chart of mixing, stirring and curing a first epoxy resin, a first rosin and a first curing agent of corresponding quality according to the aggregate components in the method for preparing a rock-like material according to an embodiment of the present application;
  • Fig. 3 is a method of mixing and stirring a second epoxy resin, a second rosin, and a second curing agent of corresponding quality according to the strength scale of the rock-like material in the method for preparing a rock-like material according to an embodiment of the present application flow chart;
  • FIG. 4 is a flow chart of mixing and stirring epoxy resin aggregates and epoxy resin binders of corresponding quality in a method for preparing a rock-like material according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of a method for preparing a rock-like material according to an embodiment of the present application.
  • FIG. 1 is a flow chart of a method for preparing a rock-like material according to an embodiment of the present application.
  • the preparation method of the rock-like material according to the embodiment of the present application includes:
  • the target rock is composed of aggregate and cement
  • the aggregate includes particulate matter in the target rock
  • the cement includes cement (cement matrix) in the target rock.
  • the aggregate composition of the target rock and the volume ratio of the aggregate binder can be obtained through statistical data of the target rock, and the statistical data includes the data of the aggregate composition and the volume ratio of the aggregate binder of the target rock.
  • the aggregate composition of the target rock and the volume ratio of the aggregate binder can also be obtained directly by detecting the target rock.
  • the target rock can be scanned by a Computed Tomography (CT) imaging machine, and the aggregate composition and the volume ratio of the aggregate binder of the target rock can be obtained according to the scanning result.
  • CT Computed Tomography
  • the target rock can be sampled by a coring machine to obtain a sample of the target rock, and then the sample of the target rock can be scanned by a CT imaging machine, and the aggregate composition and volume ratio of the aggregate binder of the target rock can be obtained according to the scanning results.
  • the epoxy resin aggregate can be made according to the first epoxy resin, the first rosin and the first curing agent, as the aggregate of the rock-like material.
  • the required mass of the first epoxy resin, the first rosin and the first curing agent can be obtained according to the aggregate composition of the target rock, and then the corresponding mass of the first epoxy resin, the first epoxy resin and the first curing agent can be obtained. After the first rosin and the first curing agent are mixed, stirred and cured, they are crushed to the same extent as the average particle diameter of the aggregate of the target rock, so as to obtain the epoxy resin aggregate.
  • the duration of mixing and stirring the first epoxy resin, the first rosin and the first curing agent of the corresponding quality should be less than the preset duration threshold to avoid the first epoxy resin, the first rosin and the first curing.
  • the mixed material composed of the agent is cured in advance, so that the strength of the epoxy resin aggregate is more stable.
  • the duration threshold can be set according to the actual situation, for example, it can be set to 10 minutes.
  • the obtained mixed material can be put into a constant temperature and humidity box for curing, so as to obtain an epoxy resin with stable strength. Resin aggregate.
  • the first rosin and the first curing agent of corresponding quality can be broken to the same extent as the average particle diameter of the aggregate of the target rock, so that the epoxy
  • the resin aggregate is more similar in structure to the aggregate of the target rock, which helps to improve the meso-similarity of the epoxy aggregate.
  • the target rock can be scanned by a CT imaging machine, and the average particle diameter of the aggregate of the target rock can be obtained according to the scanning result.
  • an aggregate crusher can be used for crushing.
  • a liquid epoxy resin cement can be made according to the second epoxy resin, the second rosin, and the second curing agent, as a cement for a rock-like material.
  • the required mass of the second epoxy resin, the second rosin and the second curing agent can be obtained according to the strength scale of the similar rock-like material, and then the corresponding mass of the second epoxy resin can be obtained. After the epoxy resin, the second rosin and the second curing agent are mixed and stirred, a liquid epoxy resin adhesive is obtained.
  • the strength scale of the rock-like material refers to the ratio of the strength of the rock-like material to the strength of the target rock. For example, if the strength of the rock-like material is 0.1 MPa (megapascal) and the strength of the target rock is 30 MPa, the strength ratio of the rock-like material is 1:300.
  • obtaining the strength scale of the rock-like material may include obtaining the size scale of the dynamic simulation experiment, and then, according to the size scale of the dynamic simulation experiment and the density scale of the polymer material, using the dynamic similarity criterion, calculate Obtain the strength scale of rock-like materials.
  • the size scale of the dynamic simulation experiment refers to the ratio of the size of the similar model made of similar rock-like materials to the size of the target model composed of the target rock in the dynamic simulation experiment. For example, if the similar model made of similar rock-like materials and the target model composed of the target rock are all cubes, the side length of the similar model is 5 meters, and the side length of the target model is also 5 meters, the size scale of the dynamic simulation experiment It is 1:1, and the dynamic simulation experiment is also a prototype scale experiment at this time.
  • the density scale of the polymer material refers to the ratio of the density of the polymer material to the density of the target rock, which is a fixed value of 1.1:2.5.
  • the dynamic similarity criterion can include a variety of criteria such as the similarity between the elastic force and the inertial force, the similarity between the elastic force and the self-gravity, etc., which can be selected according to the actual situation.
  • the similarity criterion of elastic force and self-gravity is mostly used to obtain the strength scale of similar rock-like materials.
  • the similarity criterion of elastic force and self-gravity can only ensure that the performance of the similar model before failure is similar to the target model, and cannot guarantee the similar model.
  • the performance after failure is similar to the target model, that is, the similarity criterion of elastic force and self-gravity cannot simulate the failure process of the target model, and the test accuracy is low.
  • the similarity criterion of elastic force and inertial force can be used to obtain the strength scale of the rock-like material, which can ensure that the properties of the similar model before and after the failure are similar to the target model, and improve the performance of the rock-like material.
  • the mechanical similarity with the target rock can realize the simulation of the failure process of the target model, and the test accuracy is high.
  • the relevant formula for obtaining the strength scale of rock-like materials using the similarity criterion of elastic force and inertial force is as follows:
  • C c is the strength scale of the rock-like material
  • C e is the modulus scale of the rock-like material
  • C p is the density scale of the rock-like material
  • C L is the size scale of the dynamic simulation experiment.
  • the modulus ratio C e of the rock-like material refers to the ratio of the modulus of the rock-like material to the modulus of the target rock.
  • the duration of mixing and stirring the second epoxy resin, the second rosin and the second curing agent of the corresponding quality should be less than the preset duration threshold, so as to avoid the second epoxy resin, the second rosin and the second curing agent.
  • the mixed material composed of the agent is cured to obtain a liquid epoxy resin cement.
  • the duration threshold can be set according to the actual situation, for example, it can be set to 10 minutes.
  • the required mass of epoxy resin aggregate and epoxy resin binder can be obtained respectively according to the volume ratio of the aggregate binder, and then the corresponding mass of epoxy resin aggregate and epoxy resin After the cement is mixed, stirred and cured, a rock-like material is obtained.
  • the required mass of the epoxy resin aggregate and the epoxy resin binder respectively, which may include determining the epoxy resin aggregate and the epoxy resin binder according to the volume ratio of the aggregate binder.
  • the third mass ratio of the epoxy resin cement, and then the required total mass of the epoxy resin aggregate and the required total mass of the epoxy resin cement are determined according to the required total mass of the rock-like material and the third mass ratio. For example, if the third mass ratio of epoxy resin aggregate and epoxy resin cement is 5:1, and the total required mass of rock-like material is 60 kg, then the total required mass of epoxy resin aggregate is 50 kg, The total mass of epoxy resin cement required is 10 kg.
  • the obtained mixed material can be poured into a mold for molding, and then the molded mixed material can also be put into an incubator for curing. , to obtain rock-like materials with stable strength.
  • the temperature of the incubator can be 150 degrees Celsius, and the time for putting the formed mixed material into the incubator for curing can be 24 hours.
  • rock-like materials according to the similarity criterion of elastic force and inertial force, the modulus scale and strength scale of rock-like materials are equal, so rock-like materials also have the advantage of low modulus, that is, they have elastic brittleness, which is similar to rock.
  • the mechanical properties are relatively similar.
  • the epoxy resin has high light transmittance
  • the prepared rock-like material also has high light transmittance, which is convenient for observing the internal structure of the material, so that the staff can observe the internal deformation and failure of the similar model during the failure process.
  • the high light transmittance also contributes to the internal structure of the laser printed material.
  • epoxy resin aggregate and liquid epoxy resin cement can be prepared according to epoxy resin, rosin and curing agent, respectively, and then according to the target rock aggregate
  • the volume ratio of the cementing agent, the epoxy resin aggregate and the epoxy resin cementing agent are mixed, stirred and cured to obtain a rock-like material.
  • most of the cement gypsum sand materials are used to prepare the rock-like material.
  • the method uses epoxy resin to prepare rock-like materials.
  • the prepared rock-like materials have the advantages of low density and low strength. Therefore, the impact energy generated by the similar models made of such rock-like materials during the failure process is also small, ensuring that Safety of on-site personnel and construction work.
  • step S102 according to the aggregate components, the first epoxy resin, the first rosin and the first curing agent of corresponding quality are mixed, stirred and cured, which may include :
  • the aggregate composition of the target rock is different, and the first mass ratio of the first epoxy resin, the first rosin and the first curing agent required for preparing the epoxy resin aggregate should also be different.
  • a mapping relationship or a mapping table between the aggregate composition and the first mass ratio can be established in advance, and after the aggregate composition is obtained, the mapping relationship or mapping table can be queried to determine the first epoxy resin required at this time.
  • the first mass ratio of the resin, the first rosin and the first curing agent is used for preparing the epoxy resin aggregate.
  • the mapping relationship or the mapping table can be calibrated according to the actual situation.
  • S202 Determine the first required mass of the first epoxy resin, the first rosin and the first curing agent according to the required total mass of the epoxy resin aggregate and the first mass ratio.
  • the first mass ratio of the first epoxy resin, the first rosin and the first curing agent is 5:1:1
  • the total required mass of the epoxy resin aggregate is 70 kg
  • the first epoxy resin, the first The first required masses of a rosin and a first curing agent are 50 kg, 10 kg, and 10 kg, respectively.
  • the method can determine the first mass ratio of the first epoxy resin, the first rosin and the first curing agent according to the aggregate composition of the target rock, and then according to the total mass of the epoxy resin aggregate and the first mass ratio Determine the first required quality of the first epoxy resin, the first rosin and the first curing agent, so as to mix, stir and cure the corresponding quality of the first epoxy resin, the first rosin and the first curing agent according to the first required quality , to obtain epoxy resin aggregates.
  • step S103 according to the strength scale of the rock-like material, the second epoxy resin, the second rosin and the second curing agent of corresponding quality are mixed and stirred , which can include:
  • the strength ratios of the similar rock-like materials are different, and the second mass ratios of the second epoxy resin, the second rosin and the second curing agent required for preparing the liquid epoxy resin cement should also be different.
  • a mapping relationship or a mapping table between the intensity scale and the second mass ratio can be established in advance, and after the intensity scale is obtained, the mapping relationship or mapping table can be queried to determine the second epoxy resin required at this time.
  • the second mass ratio of the resin, the second rosin and the second curing agent is used for preparing the liquid epoxy resin cement.
  • the mapping relationship or the mapping table can be calibrated according to the actual situation.
  • S302 Determine the second required mass of the second epoxy resin, the second rosin, and the second curing agent according to the required total mass of the epoxy resin cement and the second mass ratio.
  • the method can determine the second mass ratio of the second epoxy resin, the second rosin and the second curing agent according to the strength scale of the rock-like material, and then according to the total mass of the epoxy resin cement and the second mass ratio
  • the mass ratio determines the second required mass of the second epoxy resin, the second rosin and the second curing agent, so that the corresponding mass of the second epoxy resin, the second rosin and the second curing agent are mixed and stirred according to the second required mass , to obtain a liquid epoxy resin adhesive.
  • step S104 mixing and stirring the epoxy resin aggregate and the epoxy resin binder of corresponding quality may include:
  • the porosity of the target rock refers to the percentage of the pore volume in the target rock to the total volume of the target rock in its natural state.
  • the target rock can be scanned by a CT imaging machine, and the porosity can be obtained according to the scanning result.
  • the foaming agent is used to increase the porosity of the rock-like material
  • the defoamer is used to reduce the porosity of the rock-like material.
  • the porosity of the target rock is different, and the quality of the foaming agent or defoaming agent required to prepare the rock-like material should also be different.
  • a mapping relationship or a mapping table between the porosity and the quality of the foaming agent or defoaming agent can be established in advance.
  • the mapping relationship or the mapping table can be calibrated according to the actual situation.
  • the foaming agent or defoaming agent of corresponding quality can be added according to the porosity, so that the porosity of the prepared rock-like material can be increased. Similar to the target rock, so that the rock-like material is more similar in structure to the target rock, which helps to improve the meso-similarity of the rock-like material.
  • step S104 after mixing, stirring and curing the epoxy resin aggregate and the epoxy resin cement of corresponding quality, after obtaining a rock-like material, the crack structure of the target rock can also be determined according to the fissure structure of the target rock. Data, using a laser engraving machine to engrave the macroscopic structure of rock-like materials.
  • the high light transmittance of epoxy resin can be used to engrave the macroscopic structural plane of the rock-like material by using the laser engraving technology, so that the cracks of the rock-like material can be carved.
  • the structural data is similar to the target rock, so that the rock-like material is more similar in structure to the target rock, which helps to improve the meso-similarity of the rock-like material.
  • the target rock can be scanned by a CT imaging machine, and the fracture structure data of the target rock can be obtained according to the scanning result.
  • the target rock 1 can be scanned by the CT imaging machine, and the aggregate composition and the volume ratio of the aggregate binder of the target rock 1 can be obtained according to the scanning results, and then the epoxy resin aggregate used to configure the epoxy resin can be determined according to the aggregate composition.
  • the epoxy resin 6 and the epoxy resin 7 are mixed, stirred, cured and crushed to obtain the epoxy resin aggregate 10, which is determined according to the strength scale of the rock-like material and used for
  • the epoxy resin 8 and the epoxy resin 9 of the epoxy resin adhesive are configured, and the epoxy resin 8 and the epoxy resin 9 are mixed and stirred to obtain a liquid epoxy resin adhesive 11, and then the epoxy resin aggregate can be mixed 10 and liquid epoxy resin cement 11 are mixed, stirred and solidified to obtain a rock-like material 13, and then according to the fracture structure data of the target rock 1, three-dimensional laser fracturing technology can be used to analyze the macroscopic structural plane of the rock-like material 13. 14 for engraving.
  • a foaming agent or defoaming agent of corresponding quality can also be added according to the porosity of the target rock to form Micro-cell pores 12 .
  • the target rock 1 may include a macrostructure plane 2
  • the macrostructure plane 2 may include natural or artificial structure planes, including but not limited to joint planes, fracture planes, bedding planes, artificial structural planes, and the like.
  • the scanning result of the target rock 1 scanned by the CT imaging machine may include the cemented matrix 3 , the framework particles 4 and the microcracks 5 of the target rock.
  • the mass ratio of standard sand, epoxy resin, curing agent, and foaming agent can be determined according to the aggregate composition of the target rock, the average particle size and particle size distribution of the aggregate particles, and the porosity of the target rock. , and according to the mass ratio of standard sand, epoxy resin, curing agent and foaming agent, a rock-like material is prepared. Among them, the standard sand is used to configure the aggregate of the rock-like material, and the epoxy resin is used to configure the cement of the rock-like material.
  • the apparent density of the rock-like material is 2.07g/cm 3
  • the foaming agent When the mass of the rock-like material is 8 g, the apparent density of the rock-like material is 2.01 g/cm 3 , and when the mass of the foaming agent is 10 g, the apparent density of the rock-like material is 1.94 g/cm 3 , it can be seen that with the foaming As the mass of the agent increases, the apparent density of rock-like materials gradually decreases, and the surface pore density gradually increases.
  • the present application also proposes a rock-like material.
  • the rock-like material is prepared by using the method for preparing the rock-like material in the above embodiments.
  • the rock-like material includes epoxy resin aggregate and epoxy resin cement.
  • the rock-like material of the embodiment of the present application compared with the related art, which mostly uses cement gypsum sand materials to prepare the rock-like material, and epoxy resin is used to prepare the rock-like material in the present application, and the prepared rock-like material has the density Due to the advantages of low strength and low strength, the impact energy generated by similar models made of similar rock materials during the failure process is also small, which ensures the safety of on-site personnel and construction operations.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
  • plurality means two or more, unless otherwise expressly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements.
  • installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

Abstract

A rock-like similar material and a preparation method therefor. The preparation method comprises: acquiring an aggregate composition of a target rock and a volume ratio of an aggregate cement; mixing, stirring and curing a corresponding mass of a first epoxy resin, a first rosin and a first curing agent according to the aggregate composition, and then crushing same to the same extent as the average particle diameter of the aggregate of the target rock to obtain an epoxy resin aggregate; according to a strength scale of a rock-like similar material, mixing and stirring a corresponding mass of a second epoxy resin, a second rosin and a second curing agent to obtain a liquid epoxy resin cement; and according to the volume ratio of the aggregate cement, mixing, stirring and curing a corresponding mass of the epoxy aggregate and the epoxy cement, so as to obtain the rock-like similar material. The method uses the epoxy resins to prepare the rock-like similar material. The prepared rock-like similar material has the advantages of low density and low strength, and has lower impact energy and higher safety during a breaking process.

Description

类岩石相似材料及其制备方法Rock-like material and preparation method thereof
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求煤炭科学研究总院于2020年10月19日提交的、申请名称为“类岩石相似材料及其制备方法”的、中国专利申请号“202011119285.2”的优先权。This application claims the priority of the Chinese patent application number "202011119285.2" filed by the General Research Institute of Coal Science on October 19, 2020, with the application title "Rock-like material and its preparation method".
技术领域technical field
本申请涉及相似材料技术领域,特别涉及一种类岩石相似材料及其制备方法。The present application relates to the technical field of similar materials, in particular to a rock-like material and a preparation method thereof.
背景技术Background technique
目前,在煤炭开采的相关研究中,往往需要开展关于岩石破坏过程的动力模拟试验,试验中需要将相似材料制成相似模型,然后观测相似模型在外界作用下的变形破坏情况等,并可根据相似准则推导出岩石的变形破坏情况,为煤炭开采工程的设计提供科学依据。然而,相关技术中相似材料的密度和强度均较高,试验中相似模型破坏过程中产生的冲击能量也较大,给现场人员与施工作业带来较大的安全隐患。At present, in the related research of coal mining, it is often necessary to carry out dynamic simulation tests on the rock failure process. In the test, similar materials need to be made into similar models, and then the deformation and failure of similar models under external action are observed. The similarity criterion is used to deduce the deformation and failure of rock, which provides a scientific basis for the design of coal mining engineering. However, the density and strength of similar materials in the related art are relatively high, and the impact energy generated during the failure of similar models in the test is also relatively large, which brings great potential safety hazards to on-site personnel and construction operations.
发明内容SUMMARY OF THE INVENTION
本申请旨在至少在一定程度上解决上述技术中的技术问题之一。为此,本申请的一个目的在于提出一种类岩石相似材料的制备方法,采用环氧树脂制备类岩石相似材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。The present application aims to solve one of the technical problems in the above technologies at least to a certain extent. Therefore, an object of this application is to propose a method for preparing a rock-like material, using epoxy resin to prepare a rock-like material, and the prepared rock-like material has the advantages of low density and low strength, so that the rock-like material The similar model produced also produces less impact energy during the destruction process, which ensures the safety of on-site personnel and construction operations.
本申请的第二个目的在于提出一种类岩石相似材料。A second object of the present application is to propose a rock-like material.
为达到上述目的,本申请第一方面实施例提出了一种类岩石相似材料的制备方法,包括:获取目标岩石的骨料成分和骨料胶结剂体积占比;根据所述骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化后,破碎至与所述目标岩石的骨料平均颗粒直径相同的程度,得到环氧树脂骨料;根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌后,得到液态的环氧树脂胶结剂;根据所述骨料胶结剂体积占比,将相应质量的所述环氧树脂骨料和所述环氧树脂胶结剂混合、搅拌和固化后,得到所述类岩石相似材料。In order to achieve the above purpose, the first aspect of the present application proposes a method for preparing a rock-like material, including: obtaining the aggregate composition of the target rock and the volume ratio of the aggregate binder; After the first epoxy resin, the first rosin and the first curing agent of high quality are mixed, stirred and cured, they are crushed to the same degree as the average particle diameter of the aggregate of the target rock to obtain the epoxy resin aggregate; according to the rock-like The strength scale of similar materials, after mixing and stirring the corresponding quality of the second epoxy resin, the second rosin and the second curing agent, a liquid epoxy resin cement is obtained; according to the volume ratio of the aggregate cement, After mixing, stirring and curing the epoxy resin aggregate and the epoxy resin cement of corresponding quality, the rock-like material is obtained.
本申请实施例的类岩石相似材料的制备方法,能够根据环氧树脂、松香和固化剂分别制备环氧树脂骨料和液态的环氧树脂胶结剂,然后根据目标岩石的骨料胶结剂体积占比, 将环氧树脂骨料和环氧树脂胶结剂混合、搅拌和固化后得到类岩石相似材料,相较于相关技术中大多采用水泥石膏砂类材料制备类岩石相似材料,该方法采用环氧树脂制备类岩石相似材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。The method for preparing a rock-like material in the embodiment of the present application can prepare epoxy resin aggregate and liquid epoxy resin cement according to epoxy resin, rosin and curing agent respectively, and then according to the volume of the aggregate cement in the target rock Compared with the related art, most of the rock-like materials are prepared by using cement gypsum sand materials. This method uses epoxy resin The rock-like material prepared by resin has the advantages of low density and low strength, so the similar model made of this kind of rock-like material also produces less impact energy during the failure process, which ensures that the on-site personnel can communicate with each other. Safety of construction work.
另外,根据本申请上述实施例提出的类岩石相似材料的制备方法还可以具有如下附加的技术特征:In addition, the method for preparing the rock-like material proposed according to the above embodiments of the present application may also have the following additional technical features:
在本申请的一个实施例中,所述方法还包括:获取所述目标岩石的孔隙率;在所述环氧树脂骨料和所述环氧树脂胶结剂混合、搅拌的过程中,根据所述孔隙率添加相应质量的发泡剂或消泡剂。In an embodiment of the present application, the method further includes: obtaining the porosity of the target rock; in the process of mixing and stirring the epoxy resin aggregate and the epoxy resin cement, according to the Add the corresponding quality of foaming agent or defoamer to the porosity.
在本申请的一个实施例中,所述根据所述骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化,包括:根据所述骨料成分确定所述第一环氧树脂、所述第一松香和所述第一固化剂的第一质量比;根据所述环氧树脂骨料的需求总质量和所述第一质量比确定所述第一环氧树脂、所述第一松香和所述第一固化剂的第一需求质量;根据所述第一需求质量将相应质量的所述第一环氧树脂、所述第一松香和所述第一固化剂混合、搅拌和固化。In an embodiment of the present application, the mixing, stirring and curing of the first epoxy resin, the first rosin and the first curing agent of corresponding quality according to the aggregate composition includes: according to the aggregate composition determining a first mass ratio of the first epoxy resin, the first rosin and the first curing agent; determining the first mass ratio according to the required total mass of the epoxy resin aggregate and the first mass ratio a first required quality of the epoxy resin, the first rosin and the first curing agent; according to the first required quality, the corresponding quality of the first epoxy resin, the first rosin and the The first curing agent is mixed, stirred and cured.
在本申请的一个实施例中,所述方法还包括:获取动力模拟实验的尺寸比尺;根据所述动力模拟实验的尺寸比尺和高分子材料的密度比尺,采用动力相似准则,计算得到所述类岩石相似材料的强度比尺。In an embodiment of the present application, the method further includes: obtaining a size scale of the dynamic simulation experiment; according to the size scale of the dynamic simulation experiment and the density scale of the polymer material, using the dynamic similarity criterion, calculating The strength scale of the rock-like material.
在本申请的一个实施例中,所述根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌,包括:根据所述类岩石相似材料的强度比尺确定所述第二环氧树脂、所述第二松香和所述第二固化剂的第二质量比;根据所述环氧树脂胶结剂的需求总质量和所述第二质量比确定所述第二环氧树脂、所述第二松香和所述第二固化剂的第二需求质量;根据所述第二需求质量将相应质量的所述第二环氧树脂、所述第二松香和所述第二固化剂混合和搅拌。In an embodiment of the present application, the mixing and stirring of the second epoxy resin, the second rosin and the second curing agent of corresponding masses according to the strength scale of the rock-like material, including: according to the rock-like material The strength scale of similar materials determines the second mass ratio of the second epoxy resin, the second rosin and the second curing agent; according to the required total mass of the epoxy resin cement and the second The mass ratio determines the second required mass of the second epoxy resin, the second rosin and the second curing agent; according to the second required mass, the corresponding mass of the second epoxy resin, the The second rosin and the second curing agent are mixed and stirred.
在本申请的一个实施例中,所述方法还包括:通过CT成像机扫描所述目标岩石;根据扫描结果获取所述骨料成分和所述骨料胶结剂体积占比。In an embodiment of the present application, the method further includes: scanning the target rock with a CT imaging machine; acquiring the aggregate composition and the volume ratio of the aggregate binder according to the scanning result.
在本申请的一个实施例中,所述方法还包括:通过CT成像机扫描所述目标岩石;根据扫描结果获取所述孔隙率。In an embodiment of the present application, the method further includes: scanning the target rock with a CT imaging machine; and obtaining the porosity according to the scanning result.
在本申请的一个实施例中,所述方法还包括:采用骨料破碎机进行破碎。In an embodiment of the present application, the method further includes: crushing with an aggregate crusher.
在本申请的一个实施例中,所述方法还包括:通过CT成像机扫描所述目标岩石;根据扫描结果获取所述目标岩石的裂隙结构数据;根据所述裂隙结构数据,采用激光雕刻机对所述类岩石相似材料的宏观结构面进行雕刻。In an embodiment of the present application, the method further includes: scanning the target rock with a CT imaging machine; obtaining fracture structure data of the target rock according to the scanning result; The macrostructural plane of the rock-like material is sculpted.
为达到上述目的,本申请第二方面实施例提出了一种类岩石相似材料,所述类岩石相似材料采用第一方面实施例所述的类岩石相似材料的制备方法制备得到,所述类岩石相似材料包括:环氧树脂骨料和环氧树脂胶结剂。In order to achieve the above object, the second aspect embodiment of the present application proposes a rock-like material, the rock-like material is prepared by using the method for preparing a rock-like material described in the first aspect embodiment, and the rock-like material is similar. Materials include: epoxy aggregate and epoxy cement.
本申请实施例的类岩石相似材料,相较于相关技术中大多采用水泥石膏砂类材料制备类岩石相似材料,本申请中采用环氧树脂制备类岩石相似材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。The rock-like material of the embodiment of the present application, compared with the related art, which mostly uses cement gypsum sand materials to prepare the rock-like material, and epoxy resin is used to prepare the rock-like material in the present application, and the prepared rock-like material has the density Due to the advantages of low strength and low strength, the impact energy generated by similar models made of similar rock materials during the failure process is also small, which ensures the safety of on-site personnel and construction operations.
本申请附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be set forth, in part, in the following description, and in part will be apparent from the following description, or learned by practice of the present application.
附图说明Description of drawings
本申请上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为根据本申请一个实施例的类岩石相似材料的制备方法的流程图;1 is a flowchart of a method for preparing a rock-like material according to an embodiment of the present application;
图2为根据本申请一个实施例的类岩石相似材料的制备方法中根据骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化的流程图;2 is a flow chart of mixing, stirring and curing a first epoxy resin, a first rosin and a first curing agent of corresponding quality according to the aggregate components in the method for preparing a rock-like material according to an embodiment of the present application;
图3为根据本申请一个实施例的类岩石相似材料的制备方法中根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌的流程图;Fig. 3 is a method of mixing and stirring a second epoxy resin, a second rosin, and a second curing agent of corresponding quality according to the strength scale of the rock-like material in the method for preparing a rock-like material according to an embodiment of the present application flow chart;
图4为根据本申请一个实施例的类岩石相似材料的制备方法中将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌的流程图;以及4 is a flow chart of mixing and stirring epoxy resin aggregates and epoxy resin binders of corresponding quality in a method for preparing a rock-like material according to an embodiment of the present application; and
图5为根据本申请一个实施例的类岩石相似材料的制备方法的示意图。FIG. 5 is a schematic diagram of a method for preparing a rock-like material according to an embodiment of the present application.
附图标记:Reference number:
1:目标岩石;2:目标岩石的宏观结构面;3:目标岩石的胶结基质;4:目标岩石的骨架颗粒;5:目标岩石的微裂隙;6:配置环氧树脂骨料的第一部分环氧树脂;7:配置环氧树脂骨料的第二部分环氧树脂;8:配置环氧树脂胶结剂的第一部分环氧树脂;9:配置环氧树脂胶结剂的第二部分环氧树脂;10:环氧树脂骨料;11:环氧树脂胶结剂;12:孔隙;13:类岩石相似材料;14:类岩石相似材料的宏观结构面。1: target rock; 2: macrostructure surface of target rock; 3: cement matrix of target rock; 4: skeleton particles of target rock; 5: micro-cracks of target rock; 6: the first part of the ring with epoxy resin aggregates Oxygen resin; 7: The second part of epoxy resin with epoxy resin aggregate; 8: The first part of epoxy resin with epoxy resin cement; 9: The second part of epoxy resin with epoxy resin cement; 10: epoxy resin aggregate; 11: epoxy resin cement; 12: pores; 13: rock-like material; 14: macrostructure surface of rock-like material.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The following describes in detail the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present application, but should not be construed as a limitation to the present application.
下面结合附图来描述本申请实施例的边帮采煤设备用分体式承载平台、边帮采煤设备。The split-type bearing platform and the side-assist coal mining equipment used in the side-assist coal mining equipment according to the embodiments of the present application will be described below with reference to the accompanying drawings.
图1为根据本申请一个实施例的类岩石相似材料的制备方法的流程图。FIG. 1 is a flow chart of a method for preparing a rock-like material according to an embodiment of the present application.
如图1所示,本申请实施例的类岩石相似材料的制备方法,包括:As shown in FIG. 1, the preparation method of the rock-like material according to the embodiment of the present application includes:
S101,获取目标岩石的骨料成分和骨料胶结剂体积占比。S101 , obtaining the aggregate composition and the volume ratio of the aggregate binder of the target rock.
需要说明的是,目标岩石由骨料和胶结剂组成,骨料包括目标岩石中的颗粒状物,胶结剂包括目标岩石中的胶结状物(胶结基质)。It should be noted that the target rock is composed of aggregate and cement, the aggregate includes particulate matter in the target rock, and the cement includes cement (cement matrix) in the target rock.
可选的,目标岩石的骨料成分和骨料胶结剂体积占比,可通过目标岩石的统计数据来获取,统计数据包括目标岩石的骨料成分和骨料胶结剂体积占比数据。Optionally, the aggregate composition of the target rock and the volume ratio of the aggregate binder can be obtained through statistical data of the target rock, and the statistical data includes the data of the aggregate composition and the volume ratio of the aggregate binder of the target rock.
可选的,目标岩石的骨料成分和骨料胶结剂体积占比,还可直接通过检测目标岩石来获取。例如,可通过计算机体层摄影(Computed Tomography,CT)成像机扫描目标岩石,根据扫描结果获取目标岩石的骨料成分和骨料胶结剂体积占比。例如,可通过取芯机对目标岩石进行采样,以获取目标岩石的样本,然后通过CT成像机扫描目标岩石的样本,根据扫描结果获取目标岩石的骨料成分和骨料胶结剂体积占比。Optionally, the aggregate composition of the target rock and the volume ratio of the aggregate binder can also be obtained directly by detecting the target rock. For example, the target rock can be scanned by a Computed Tomography (CT) imaging machine, and the aggregate composition and the volume ratio of the aggregate binder of the target rock can be obtained according to the scanning result. For example, the target rock can be sampled by a coring machine to obtain a sample of the target rock, and then the sample of the target rock can be scanned by a CT imaging machine, and the aggregate composition and volume ratio of the aggregate binder of the target rock can be obtained according to the scanning results.
S102,根据骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化后,破碎至与目标岩石的骨料平均颗粒直径相同的程度,得到环氧树脂骨料。S102, according to the aggregate composition, after mixing, stirring and curing the first epoxy resin, the first rosin and the first curing agent of corresponding quality, crushed to the same extent as the average particle diameter of the aggregate of the target rock, to obtain epoxy resin Resin aggregate.
本公开的实施例中,可根据第一环氧树脂、第一松香和第一固化剂制成环氧树脂骨料,作为类岩石相似材料的骨料。In the embodiment of the present disclosure, the epoxy resin aggregate can be made according to the first epoxy resin, the first rosin and the first curing agent, as the aggregate of the rock-like material.
制备环氧树脂骨料时,可根据目标岩石的骨料成分,分别获取所需的第一环氧树脂、第一松香和第一固化剂的质量,然后将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化后,破碎至与目标岩石的骨料平均颗粒直径相同的程度,以得到环氧树脂骨料。When preparing epoxy resin aggregate, the required mass of the first epoxy resin, the first rosin and the first curing agent can be obtained according to the aggregate composition of the target rock, and then the corresponding mass of the first epoxy resin, the first epoxy resin and the first curing agent can be obtained. After the first rosin and the first curing agent are mixed, stirred and cured, they are crushed to the same extent as the average particle diameter of the aggregate of the target rock, so as to obtain the epoxy resin aggregate.
可选的,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌的时长应小于预设的时长阈值,以避免第一环氧树脂、第一松香和第一固化剂组成的混合材料提前固化,从而使得环氧树脂骨料的强度更稳定。其中,时长阈值可根据实际情况进行设置,例如可设置为10分钟。Optionally, the duration of mixing and stirring the first epoxy resin, the first rosin and the first curing agent of the corresponding quality should be less than the preset duration threshold to avoid the first epoxy resin, the first rosin and the first curing. The mixed material composed of the agent is cured in advance, so that the strength of the epoxy resin aggregate is more stable. The duration threshold can be set according to the actual situation, for example, it can be set to 10 minutes.
可选的,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌之后,可将得到的混合材料放入恒温恒湿箱进行养护,以得到具有稳定强度的环氧树脂骨料。Optionally, after mixing and stirring the first epoxy resin, the first rosin and the first curing agent of corresponding quality, the obtained mixed material can be put into a constant temperature and humidity box for curing, so as to obtain an epoxy resin with stable strength. Resin aggregate.
可以理解的是,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化后,可破碎至与目标岩石的骨料平均颗粒直径相同的程度,从而使得环氧树脂骨料与目标岩石的骨料在结构上更加相似,有助于提高环氧树脂骨料的细观相似性。It can be understood that, after mixing, stirring and curing the first epoxy resin, the first rosin and the first curing agent of corresponding quality, they can be broken to the same extent as the average particle diameter of the aggregate of the target rock, so that the epoxy The resin aggregate is more similar in structure to the aggregate of the target rock, which helps to improve the meso-similarity of the epoxy aggregate.
可选的,可通过CT成像机扫描目标岩石,根据扫描结果获取目标岩石的骨料平均颗粒直径。Optionally, the target rock can be scanned by a CT imaging machine, and the average particle diameter of the aggregate of the target rock can be obtained according to the scanning result.
可选的,可采用骨料破碎机进行破碎。Optionally, an aggregate crusher can be used for crushing.
S103,根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌后,得到液态的环氧树脂胶结剂。S103 , according to the strength scale of the rock-like material, after mixing and stirring the second epoxy resin, the second rosin and the second curing agent of corresponding quality, a liquid epoxy resin cementing agent is obtained.
本公开的实施例中,可根据第二环氧树脂、第二松香和第二固化剂制成液态的环氧树脂胶结剂,作为类岩石相似材料的胶结剂。In the embodiment of the present disclosure, a liquid epoxy resin cement can be made according to the second epoxy resin, the second rosin, and the second curing agent, as a cement for a rock-like material.
制备液态的环氧树脂胶结剂时,可根据类岩石相似材料的强度比尺,分别获取所需的第二环氧树脂、第二松香和第二固化剂的质量,然后将相应质量的第二环氧树脂、第二松香和第二固化剂混合、搅拌后,得到液态的环氧树脂胶结剂。When preparing the liquid epoxy resin cement, the required mass of the second epoxy resin, the second rosin and the second curing agent can be obtained according to the strength scale of the similar rock-like material, and then the corresponding mass of the second epoxy resin can be obtained. After the epoxy resin, the second rosin and the second curing agent are mixed and stirred, a liquid epoxy resin adhesive is obtained.
其中,类岩石相似材料的强度比尺,指的是类岩石相似材料的强度与目标岩石的强度的比值。例如,若类岩石相似材料的强度为0.1MPa(兆帕),目标岩石的强度为30MPa,则类岩石相似材料的强度比尺为1:300。The strength scale of the rock-like material refers to the ratio of the strength of the rock-like material to the strength of the target rock. For example, if the strength of the rock-like material is 0.1 MPa (megapascal) and the strength of the target rock is 30 MPa, the strength ratio of the rock-like material is 1:300.
可选的,类岩石相似材料的强度比尺的获取,可包括获取动力模拟实验的尺寸比尺,然后根据动力模拟实验的尺寸比尺和高分子材料的密度比尺,采用动力相似准则,计算得到类岩石相似材料的强度比尺。Optionally, obtaining the strength scale of the rock-like material may include obtaining the size scale of the dynamic simulation experiment, and then, according to the size scale of the dynamic simulation experiment and the density scale of the polymer material, using the dynamic similarity criterion, calculate Obtain the strength scale of rock-like materials.
其中,动力模拟实验的尺寸比尺,指的是动力模拟实验中,类岩石相似材料制成的相似模型的尺寸与目标岩石构成的目标模型的尺寸的比值。例如,若类岩石相似材料制成的相似模型、目标岩石构成的目标模型均为正方体,相似模型的边长为5米,目标模型的边长也为5米,则动力模拟实验的尺寸比尺为1:1,此时动力模拟实验也为原型比尺实验。The size scale of the dynamic simulation experiment refers to the ratio of the size of the similar model made of similar rock-like materials to the size of the target model composed of the target rock in the dynamic simulation experiment. For example, if the similar model made of similar rock-like materials and the target model composed of the target rock are all cubes, the side length of the similar model is 5 meters, and the side length of the target model is also 5 meters, the size scale of the dynamic simulation experiment It is 1:1, and the dynamic simulation experiment is also a prototype scale experiment at this time.
其中,高分子材料的密度比尺,指的是高分子材料的密度与目标岩石的密度的比值,为固定值1.1:2.5。The density scale of the polymer material refers to the ratio of the density of the polymer material to the density of the target rock, which is a fixed value of 1.1:2.5.
其中,动力相似准则可包括弹性力与惯性力相似、弹性力与自重力相似等多种准则,可根据实际情况进行选取。Among them, the dynamic similarity criterion can include a variety of criteria such as the similarity between the elastic force and the inertial force, the similarity between the elastic force and the self-gravity, etc., which can be selected according to the actual situation.
现有技术中大多采用弹性力与自重力相似准则来获取类岩石相似材料的强度比尺,然而弹性力与自重力相似准则只能保证相似模型破坏前的性能与目标模型相似,无法保证相似模型破坏后的性能与目标模型相似,即弹性力与自重力相似准则无法模拟目标模型的破坏过程,试验准确度较低。In the prior art, the similarity criterion of elastic force and self-gravity is mostly used to obtain the strength scale of similar rock-like materials. However, the similarity criterion of elastic force and self-gravity can only ensure that the performance of the similar model before failure is similar to the target model, and cannot guarantee the similar model. The performance after failure is similar to the target model, that is, the similarity criterion of elastic force and self-gravity cannot simulate the failure process of the target model, and the test accuracy is low.
本公开的实施例中,可采用弹性力与惯性力相似准则来获取类岩石相似材料的强度比尺,可保证相似模型破坏前、破坏后的性能均与目标模型相似,提高了类岩石相似材料与目标岩石的力学相似性,可实现目标模型的破坏过程的模拟,试验准确度较高。In the embodiment of the present disclosure, the similarity criterion of elastic force and inertial force can be used to obtain the strength scale of the rock-like material, which can ensure that the properties of the similar model before and after the failure are similar to the target model, and improve the performance of the rock-like material. The mechanical similarity with the target rock can realize the simulation of the failure process of the target model, and the test accuracy is high.
可选的,采用弹性力与惯性力相似准则来获取类岩石相似材料的强度比尺的相关公式如下:Optionally, the relevant formula for obtaining the strength scale of rock-like materials using the similarity criterion of elastic force and inertial force is as follows:
C c=C e=C pC L 2 C c =C e =C p C L 2
其中,C c为类岩石相似材料的强度比尺,C e为类岩石相似材料的模量比尺,C p为类岩石相似材料的密度比尺,C L为动力模拟实验的尺寸比尺。 Among them, C c is the strength scale of the rock-like material, C e is the modulus scale of the rock-like material, C p is the density scale of the rock-like material, and C L is the size scale of the dynamic simulation experiment.
需要说明的是,类岩石相似材料的模量比尺C e,指的是类岩石相似材料的模量与目标岩石的模量的比值。 It should be noted that the modulus ratio C e of the rock-like material refers to the ratio of the modulus of the rock-like material to the modulus of the target rock.
可选的,将相应质量的第二环氧树脂、第二松香和第二固化剂混合、搅拌的时长应小于预设的时长阈值,以避免第二环氧树脂、第二松香和第二固化剂组成的混合材料固化,从而得到液态的环氧树脂胶结剂。其中,时长阈值可根据实际情况进行设置,例如可设置为10分钟。Optionally, the duration of mixing and stirring the second epoxy resin, the second rosin and the second curing agent of the corresponding quality should be less than the preset duration threshold, so as to avoid the second epoxy resin, the second rosin and the second curing agent. The mixed material composed of the agent is cured to obtain a liquid epoxy resin cement. The duration threshold can be set according to the actual situation, for example, it can be set to 10 minutes.
S104,根据骨料胶结剂体积占比,将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌和固化后,得到类岩石相似材料。S104 , according to the volume ratio of the aggregate binder, after mixing, stirring and curing the epoxy resin aggregate and the epoxy resin binder of corresponding mass, a rock-like material is obtained.
本公开的实施例中,可根据骨料胶结剂体积占比,分别获取所需的环氧树脂骨料、环氧树脂胶结剂的质量,然后将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌和固化后,得到类岩石相似材料。In the embodiment of the present disclosure, the required mass of epoxy resin aggregate and epoxy resin binder can be obtained respectively according to the volume ratio of the aggregate binder, and then the corresponding mass of epoxy resin aggregate and epoxy resin After the cement is mixed, stirred and cured, a rock-like material is obtained.
可选的,根据骨料胶结剂体积占比,分别获取所需的环氧树脂骨料、环氧树脂胶结剂的质量,可包括根据骨料胶结剂体积占比,确定环氧树脂骨料和环氧树脂胶结剂的第三质量比,然后根据类岩石相似材料的需求总质量和第三质量比确定环氧树脂骨料的需求总质量、环氧树脂胶结剂的需求总质量。例如,若环氧树脂骨料和环氧树脂胶结剂的第三质量比为5:1,类岩石相似材料的需求总质量为60千克,则环氧树脂骨料的需求总质量为50千克,环氧树脂胶结剂的需求总质量为10千克。Optionally, according to the volume ratio of the aggregate binder, obtain the required mass of the epoxy resin aggregate and the epoxy resin binder respectively, which may include determining the epoxy resin aggregate and the epoxy resin binder according to the volume ratio of the aggregate binder. The third mass ratio of the epoxy resin cement, and then the required total mass of the epoxy resin aggregate and the required total mass of the epoxy resin cement are determined according to the required total mass of the rock-like material and the third mass ratio. For example, if the third mass ratio of epoxy resin aggregate and epoxy resin cement is 5:1, and the total required mass of rock-like material is 60 kg, then the total required mass of epoxy resin aggregate is 50 kg, The total mass of epoxy resin cement required is 10 kg.
可选的,将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌后,可将得到的混合材料倒入模具成型,之后还可将成型后的混合材料放入恒温箱进行养护,以得到具有稳定强度的类岩石相似材料。其中,恒温箱的温度可为150摄氏度,成型后的混合材料放入恒温箱进行养护的时间可为24小时。Optionally, after mixing and stirring the epoxy resin aggregate and epoxy resin binder of the corresponding quality, the obtained mixed material can be poured into a mold for molding, and then the molded mixed material can also be put into an incubator for curing. , to obtain rock-like materials with stable strength. Wherein, the temperature of the incubator can be 150 degrees Celsius, and the time for putting the formed mixed material into the incubator for curing can be 24 hours.
可以理解的是,相关技术中大多采用水泥石膏砂类材料制备类岩石相似材料,相似材料具有密度大、强度大的缺点,相似材料制成的相似模型在破坏过程中产生的冲击能量也较大,给现场人员与施工作业带来较大的安全隐患,本申请中采用环氧树脂制备类岩石类相似材料,环氧树脂为一种高分子材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。It can be understood that most of the related technologies use cement gypsum sand materials to prepare rock-like materials. Similar materials have the disadvantages of high density and high strength. Similar models made of similar materials also generate large impact energy during the failure process. , which will bring greater safety hazards to the on-site personnel and construction operations. In this application, epoxy resin is used to prepare rock-like materials. Epoxy resin is a polymer material, and the prepared rock-like materials have low density and strength. Therefore, the impact energy generated by the similar model made of similar rock materials is also smaller during the failure process, which ensures the safety of on-site personnel and construction operations.
可以理解的是,根据弹性力与惯性力相似准则,类岩石相似材料的模量比尺与强度比尺相等,从而类岩石相似材料也具有模量低的优点,即具有弹脆性,与岩石的力学性能较为相似。It can be understood that, according to the similarity criterion of elastic force and inertial force, the modulus scale and strength scale of rock-like materials are equal, so rock-like materials also have the advantage of low modulus, that is, they have elastic brittleness, which is similar to rock. The mechanical properties are relatively similar.
可以理解的是,环氧树脂具有高透光性,则制备的类岩石相似材料也具有高透光性,便于观测材料内部结构,从而工作人员可以观测到相似模型破坏过程中的内部变形破坏情况。另外,高透光性还有助于激光打印材料内部结构。It can be understood that the epoxy resin has high light transmittance, and the prepared rock-like material also has high light transmittance, which is convenient for observing the internal structure of the material, so that the staff can observe the internal deformation and failure of the similar model during the failure process. . In addition, the high light transmittance also contributes to the internal structure of the laser printed material.
综上,根据本申请实施例的类岩石相似材料的制备方法,能够根据环氧树脂、松香和固化剂分别制备环氧树脂骨料和液态的环氧树脂胶结剂,然后根据目标岩石的骨料胶结剂体积占比,将环氧树脂骨料和环氧树脂胶结剂混合、搅拌和固化后得到类岩石相似材料,相较于相关技术中大多采用水泥石膏砂类材料制备类岩石相似材料,该方法采用环氧树脂制备类岩石相似材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。To sum up, according to the method for preparing a rock-like material according to the embodiments of the present application, epoxy resin aggregate and liquid epoxy resin cement can be prepared according to epoxy resin, rosin and curing agent, respectively, and then according to the target rock aggregate The volume ratio of the cementing agent, the epoxy resin aggregate and the epoxy resin cementing agent are mixed, stirred and cured to obtain a rock-like material. Compared with the related art, most of the cement gypsum sand materials are used to prepare the rock-like material. The method uses epoxy resin to prepare rock-like materials. The prepared rock-like materials have the advantages of low density and low strength. Therefore, the impact energy generated by the similar models made of such rock-like materials during the failure process is also small, ensuring that Safety of on-site personnel and construction work.
在上述任一实施例的基础上,如图2所示,步骤S102中根据骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化,可包括:On the basis of any of the above embodiments, as shown in FIG. 2 , in step S102, according to the aggregate components, the first epoxy resin, the first rosin and the first curing agent of corresponding quality are mixed, stirred and cured, which may include :
S201,根据骨料成分确定第一环氧树脂、第一松香和第一固化剂的第一质量比。S201, determining a first mass ratio of the first epoxy resin, the first rosin and the first curing agent according to the aggregate composition.
可以理解的是,目标岩石的骨料成分不同,制备环氧树脂骨料所需的第一环氧树脂、第一松香和第一固化剂的第一质量比也应不同。It can be understood that, the aggregate composition of the target rock is different, and the first mass ratio of the first epoxy resin, the first rosin and the first curing agent required for preparing the epoxy resin aggregate should also be different.
可选的,可预先建立骨料成分与第一质量比之间的映射关系或者映射表,在获取到骨料成分之后,查询映射关系或者映射表,能够确定此时所需的第一环氧树脂、第一松香和第一固化剂的第一质量比,用于制备环氧树脂骨料。其中,映射关系或者映射表可根据实际情况进行标定。Optionally, a mapping relationship or a mapping table between the aggregate composition and the first mass ratio can be established in advance, and after the aggregate composition is obtained, the mapping relationship or mapping table can be queried to determine the first epoxy resin required at this time. The first mass ratio of the resin, the first rosin and the first curing agent is used for preparing the epoxy resin aggregate. The mapping relationship or the mapping table can be calibrated according to the actual situation.
S202,根据环氧树脂骨料的需求总质量和第一质量比确定第一环氧树脂、第一松香和第一固化剂的第一需求质量。S202: Determine the first required mass of the first epoxy resin, the first rosin and the first curing agent according to the required total mass of the epoxy resin aggregate and the first mass ratio.
例如,若第一环氧树脂、第一松香和第一固化剂的第一质量比为5:1:1,环氧树脂骨料的需求总质量为70千克,则第一环氧树脂、第一松香和第一固化剂的第一需求质量分别为50千克、10千克、10千克。For example, if the first mass ratio of the first epoxy resin, the first rosin and the first curing agent is 5:1:1, and the total required mass of the epoxy resin aggregate is 70 kg, then the first epoxy resin, the first The first required masses of a rosin and a first curing agent are 50 kg, 10 kg, and 10 kg, respectively.
需要说明的是,环氧树脂骨料的需求总质量的相关内容可参见上述实施例,这里不再赘述。It should be noted that the relevant content of the required total mass of the epoxy resin aggregate can refer to the above-mentioned embodiment, and details are not repeated here.
S203,根据第一需求质量将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化。S203, mixing, stirring and curing the first epoxy resin, the first rosin and the first curing agent of corresponding quality according to the first required quality.
由此,该方法可根据目标岩石的骨料成分确定第一环氧树脂、第一松香和第一固化剂的第一质量比,然后根据环氧树脂骨料的需求总质量和第一质量比确定第一环氧树脂、第一松香和第一固化剂的第一需求质量,从而根据第一需求质量将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化,以得到环氧树脂骨料。Therefore, the method can determine the first mass ratio of the first epoxy resin, the first rosin and the first curing agent according to the aggregate composition of the target rock, and then according to the total mass of the epoxy resin aggregate and the first mass ratio Determine the first required quality of the first epoxy resin, the first rosin and the first curing agent, so as to mix, stir and cure the corresponding quality of the first epoxy resin, the first rosin and the first curing agent according to the first required quality , to obtain epoxy resin aggregates.
在上述任一实施例的基础上,如图3所示,步骤S103中根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌,可包括:On the basis of any of the above embodiments, as shown in FIG. 3 , in step S103, according to the strength scale of the rock-like material, the second epoxy resin, the second rosin and the second curing agent of corresponding quality are mixed and stirred , which can include:
S301,根据类岩石相似材料的强度比尺确定第二环氧树脂、第二松香和第二固化剂的第二质量比。S301. Determine a second mass ratio of the second epoxy resin, the second rosin, and the second curing agent according to the strength scale of the rock-like material.
可以理解的是,类岩石相似材料的强度比尺不同,制备液态的环氧树脂胶结剂所需的第二环氧树脂、第二松香和第二固化剂的第二质量比也应不同。It can be understood that, the strength ratios of the similar rock-like materials are different, and the second mass ratios of the second epoxy resin, the second rosin and the second curing agent required for preparing the liquid epoxy resin cement should also be different.
可选的,可预先建立强度比尺与第二质量比之间的映射关系或者映射表,在获取到强度比尺之后,查询映射关系或者映射表,能够确定此时所需的第二环氧树脂、第二松香和第二固化剂的第二质量比,用于制备液态的环氧树脂胶结剂。其中,映射关系或者映射表可根据实际情况进行标定。Optionally, a mapping relationship or a mapping table between the intensity scale and the second mass ratio can be established in advance, and after the intensity scale is obtained, the mapping relationship or mapping table can be queried to determine the second epoxy resin required at this time. The second mass ratio of the resin, the second rosin and the second curing agent is used for preparing the liquid epoxy resin cement. The mapping relationship or the mapping table can be calibrated according to the actual situation.
S302,根据环氧树脂胶结剂的需求总质量和第二质量比确定第二环氧树脂、第二松香和第二固化剂的第二需求质量。S302: Determine the second required mass of the second epoxy resin, the second rosin, and the second curing agent according to the required total mass of the epoxy resin cement and the second mass ratio.
S303,根据第二需求质量将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌。S303 , mixing and stirring the corresponding quality of the second epoxy resin, the second rosin and the second curing agent according to the second required quality.
需要说明的是,步骤S302~S303的相关内容可参见上述实施例,这里不再赘述。It should be noted that, for the related content of steps S302 to S303, reference may be made to the foregoing embodiments, which will not be repeated here.
由此,该方法可根据类岩石相似材料的强度比尺确定第二环氧树脂、第二松香和第二固化剂的第二质量比,然后根据环氧树脂胶结剂的需求总质量和第二质量比确定第二环氧树脂、第二松香和第二固化剂的第二需求质量,从而根据第二需求质量将相应质量的第二环氧树脂、第二松香和第二固化剂混合、搅拌,以得到液态的环氧树脂胶结剂。Therefore, the method can determine the second mass ratio of the second epoxy resin, the second rosin and the second curing agent according to the strength scale of the rock-like material, and then according to the total mass of the epoxy resin cement and the second mass ratio The mass ratio determines the second required mass of the second epoxy resin, the second rosin and the second curing agent, so that the corresponding mass of the second epoxy resin, the second rosin and the second curing agent are mixed and stirred according to the second required mass , to obtain a liquid epoxy resin adhesive.
在上述任一实施例的基础上,如图4所示,步骤S104中将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌,可包括:On the basis of any of the above-mentioned embodiments, as shown in FIG. 4 , in step S104, mixing and stirring the epoxy resin aggregate and the epoxy resin binder of corresponding quality may include:
S401,获取目标岩石的孔隙率。S401, obtaining the porosity of the target rock.
需要说明的是,目标岩石的孔隙率指的是目标岩石中孔隙体积与目标岩石在自然状态下总体积的百分比。It should be noted that the porosity of the target rock refers to the percentage of the pore volume in the target rock to the total volume of the target rock in its natural state.
可选的,可通过CT成像机扫描目标岩石,根据扫描结果获取孔隙率。Optionally, the target rock can be scanned by a CT imaging machine, and the porosity can be obtained according to the scanning result.
S402,在环氧树脂骨料和环氧树脂胶结剂混合、搅拌的过程中,根据孔隙率添加相应质量的发泡剂或消泡剂。S402, in the process of mixing and stirring the epoxy resin aggregate and the epoxy resin binder, a foaming agent or a defoaming agent of corresponding quality is added according to the porosity.
其中,发泡剂用于提高类岩石相似材料的孔隙率,消泡剂用于降低类岩石相似材料的孔隙率。Among them, the foaming agent is used to increase the porosity of the rock-like material, and the defoamer is used to reduce the porosity of the rock-like material.
可以理解的是,目标岩石的孔隙率不同,制备类岩石相似材料所需的发泡剂或消泡剂的质量也应不同。It can be understood that the porosity of the target rock is different, and the quality of the foaming agent or defoaming agent required to prepare the rock-like material should also be different.
可选的,可预先建立孔隙率与发泡剂或消泡剂的质量之间的映射关系或者映射表,在 获取到孔隙率之后,查询映射关系或者映射表,能够确定此时所需的发泡剂或消泡剂的质量,用于制备类岩石相似材料。其中,映射关系或者映射表可根据实际情况进行标定。Optionally, a mapping relationship or a mapping table between the porosity and the quality of the foaming agent or defoaming agent can be established in advance. The quality of the foaming agent or defoaming agent used in the preparation of rock-like materials. The mapping relationship or the mapping table can be calibrated according to the actual situation.
由此,该方法可在环氧树脂骨料和环氧树脂胶结剂混合、搅拌的过程中,根据孔隙率添加相应质量的发泡剂或消泡剂,使得制备的类岩石相似材料的孔隙率与目标岩石相似,从而使得类岩石相似材料与目标岩石在结构上更加相似,有助于提高类岩石相似材料的细观相似性。Therefore, in the process of mixing and stirring the epoxy resin aggregate and the epoxy resin cement, the foaming agent or defoaming agent of corresponding quality can be added according to the porosity, so that the porosity of the prepared rock-like material can be increased. Similar to the target rock, so that the rock-like material is more similar in structure to the target rock, which helps to improve the meso-similarity of the rock-like material.
在上述任一实施例的基础上,步骤S104中将相应质量的环氧树脂骨料和环氧树脂胶结剂混合、搅拌和固化后,得到类岩石相似材料之后,还可根据目标岩石的裂隙结构数据,采用激光雕刻机对类岩石相似材料的宏观结构面进行雕刻。On the basis of any of the above-mentioned embodiments, in step S104, after mixing, stirring and curing the epoxy resin aggregate and the epoxy resin cement of corresponding quality, after obtaining a rock-like material, the crack structure of the target rock can also be determined according to the fissure structure of the target rock. Data, using a laser engraving machine to engrave the macroscopic structure of rock-like materials.
可以理解的是,目标岩石中可能存在裂隙结构,该方法中可利用环氧树脂的高透光性,采用激光雕刻技术对类岩石相似材料的宏观结构面进行雕刻,使得类岩石相似材料的裂隙结构数据与目标岩石相似,从而使得类岩石相似材料与目标岩石在结构上更加相似,有助于提高类岩石相似材料的细观相似性。It is understandable that there may be a fracture structure in the target rock. In this method, the high light transmittance of epoxy resin can be used to engrave the macroscopic structural plane of the rock-like material by using the laser engraving technology, so that the cracks of the rock-like material can be carved. The structural data is similar to the target rock, so that the rock-like material is more similar in structure to the target rock, which helps to improve the meso-similarity of the rock-like material.
可选的,可通过CT成像机扫描目标岩石,根据扫描结果获取目标岩石的裂隙结构数据。Optionally, the target rock can be scanned by a CT imaging machine, and the fracture structure data of the target rock can be obtained according to the scanning result.
如图5所示,可通过CT成像机扫描目标岩石1,根据扫描结果获取目标岩石1的骨料成分和骨料胶结剂体积占比,然后根据骨料成分确定用于配置环氧树脂骨料的环氧树脂6和环氧树脂7,将环氧树脂6和环氧树脂7混合、搅拌、固化和破碎后,得到环氧树脂骨料10,根据类岩石相似材料的强度比尺确定用于配置环氧树脂胶结剂的环氧树脂8和环氧树脂9,将环氧树脂8和环氧树脂9混合、搅拌后,得到液态的环氧树脂胶结剂11,之后可将环氧树脂骨料10和液态的环氧树脂胶结剂11混合、搅拌和固化,得到类岩石相似材料13,之后可根据目标岩石1的裂隙结构数据,采用三维激光致裂技术对类岩石相似材料13的宏观结构面14进行雕刻。As shown in Figure 5, the target rock 1 can be scanned by the CT imaging machine, and the aggregate composition and the volume ratio of the aggregate binder of the target rock 1 can be obtained according to the scanning results, and then the epoxy resin aggregate used to configure the epoxy resin can be determined according to the aggregate composition. The epoxy resin 6 and the epoxy resin 7 are mixed, stirred, cured and crushed to obtain the epoxy resin aggregate 10, which is determined according to the strength scale of the rock-like material and used for The epoxy resin 8 and the epoxy resin 9 of the epoxy resin adhesive are configured, and the epoxy resin 8 and the epoxy resin 9 are mixed and stirred to obtain a liquid epoxy resin adhesive 11, and then the epoxy resin aggregate can be mixed 10 and liquid epoxy resin cement 11 are mixed, stirred and solidified to obtain a rock-like material 13, and then according to the fracture structure data of the target rock 1, three-dimensional laser fracturing technology can be used to analyze the macroscopic structural plane of the rock-like material 13. 14 for engraving.
如图5所示,将环氧树脂骨料10和液态的环氧树脂胶结剂11混合、搅拌的过程中,还可根据目标岩石的孔隙率添加相应质量的发泡剂或消泡剂,形成细观气泡孔隙12。As shown in FIG. 5 , in the process of mixing and stirring the epoxy resin aggregate 10 and the liquid epoxy resin binder 11 , a foaming agent or defoaming agent of corresponding quality can also be added according to the porosity of the target rock to form Micro-cell pores 12 .
如图5所示,目标岩石1可包括宏观结构面2,宏观结构面2可包括天然或人工结构面,包括但不限于节理面、裂隙面、层理面、人造结构面等。As shown in FIG. 5 , the target rock 1 may include a macrostructure plane 2, and the macrostructure plane 2 may include natural or artificial structure planes, including but not limited to joint planes, fracture planes, bedding planes, artificial structural planes, and the like.
如图5所示,通过CT成像机扫描目标岩石1的扫描结果中,可包括目标岩石的胶结基质3、骨架颗粒4以及微裂隙5。As shown in FIG. 5 , the scanning result of the target rock 1 scanned by the CT imaging machine may include the cemented matrix 3 , the framework particles 4 and the microcracks 5 of the target rock.
在具体实施中,可根据目标岩石的骨料成分、骨料颗粒的平均粒径和粒径分布情况、目标岩石的孔隙率,确定标准砂、环氧树脂、固化剂、发泡剂的质量比,并根据标准砂、环氧树脂、固化剂、发泡剂的质量比,制备类岩石相似材料。其中,标准砂用于配置类岩 石相似材料的骨料,环氧树脂用于配置类岩石相似材料的胶结剂。In specific implementation, the mass ratio of standard sand, epoxy resin, curing agent, and foaming agent can be determined according to the aggregate composition of the target rock, the average particle size and particle size distribution of the aggregate particles, and the porosity of the target rock. , and according to the mass ratio of standard sand, epoxy resin, curing agent and foaming agent, a rock-like material is prepared. Among them, the standard sand is used to configure the aggregate of the rock-like material, and the epoxy resin is used to configure the cement of the rock-like material.
如表1所示,标准砂、环氧树脂、固化剂、发泡剂的质量比不同时,对应的类岩石相似材料的表观密度、单轴抗压强度、弹性模量也不同。As shown in Table 1, when the mass ratios of standard sand, epoxy resin, curing agent and foaming agent are different, the apparent density, uniaxial compressive strength and elastic modulus of the corresponding rock-like materials are also different.
表1不同质量比下类岩石相似材料的性能Table 1 Properties of rock-like materials with different mass ratios
Figure PCTCN2021099213-appb-000001
Figure PCTCN2021099213-appb-000001
如表1所示,当标准砂、环氧树脂、固化剂的质量均相同时,发泡剂的质量不同,类岩石相似材料可对应不同的表观密度、单轴抗压强度和弹性模量,从而可通过控制发泡剂的质量,改变类岩石相似材料的性能。例如,当标准砂、环氧树脂、固化剂的质量分别为500g、120g、60g时,发泡剂的质量为5g时,类岩石相似材料的表观密度为2.07g/cm 3,发泡剂的质量为8g时,类岩石相似材料的表观密度为2.01g/cm 3,发泡剂的质量为10g时,类岩石相似材料的表观密度为1.94g/cm 3,可知随着发泡剂质量的增加,类岩石相似材料的表观密度逐渐降低,表面孔隙密度逐渐提高。 As shown in Table 1, when the quality of standard sand, epoxy resin and curing agent are all the same, the quality of foaming agent is different, and rock-like materials can correspond to different apparent density, uniaxial compressive strength and elastic modulus , so that the properties of rock-like materials can be changed by controlling the quality of the foaming agent. For example, when the mass of standard sand, epoxy resin, and curing agent are 500g, 120g, and 60g, respectively, and the mass of the foaming agent is 5g, the apparent density of the rock-like material is 2.07g/cm 3 , and the foaming agent When the mass of the rock-like material is 8 g, the apparent density of the rock-like material is 2.01 g/cm 3 , and when the mass of the foaming agent is 10 g, the apparent density of the rock-like material is 1.94 g/cm 3 , it can be seen that with the foaming As the mass of the agent increases, the apparent density of rock-like materials gradually decreases, and the surface pore density gradually increases.
本申请还提出一种类岩石相似材料,类岩石相似材料采用上述实施例中的类岩石相似材料的制备方法制备得到,类岩石相似材料包括:环氧树脂骨料和环氧树脂胶结剂。The present application also proposes a rock-like material. The rock-like material is prepared by using the method for preparing the rock-like material in the above embodiments. The rock-like material includes epoxy resin aggregate and epoxy resin cement.
本申请实施例的类岩石相似材料,相较于相关技术中大多采用水泥石膏砂类材料制备类岩石相似材料,本申请中采用环氧树脂制备类岩石相似材料,制备的类岩石相似材料具有密度低、强度低的优点,从而该类岩石相似材料制成的相似模型在破坏过程中产生的冲击能量也较小,保障了现场人员与施工作业的安全。The rock-like material of the embodiment of the present application, compared with the related art, which mostly uses cement gypsum sand materials to prepare the rock-like material, and epoxy resin is used to prepare the rock-like material in the present application, and the prepared rock-like material has the density Due to the advantages of low strength and low strength, the impact energy generated by similar models made of similar rock materials during the failure process is also small, which ensures the safety of on-site personnel and construction operations.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations on this application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limitations to the present application. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (10)

  1. 一种类岩石相似材料的制备方法,其特征在于,包括:A method for preparing a rock-like material, comprising:
    获取目标岩石的骨料成分和骨料胶结剂体积占比;Obtain the aggregate composition and volume ratio of aggregate binder of the target rock;
    根据所述骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化后,破碎至与所述目标岩石的骨料平均颗粒直径相同的程度,得到环氧树脂骨料;According to the aggregate composition, after mixing, stirring and curing the first epoxy resin, the first rosin and the first curing agent of the corresponding quality, they are crushed to the same degree as the average particle diameter of the aggregate of the target rock, to obtain epoxy resin aggregate;
    根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌后,得到液态的环氧树脂胶结剂;According to the strength scale of similar rock-like materials, after mixing and stirring the second epoxy resin, the second rosin and the second curing agent of corresponding quality, a liquid epoxy resin cement is obtained;
    根据所述骨料胶结剂体积占比,将相应质量的所述环氧树脂骨料和所述环氧树脂胶结剂混合、搅拌和固化后,得到所述类岩石相似材料。According to the volume ratio of the aggregate binder, after mixing, stirring and curing the epoxy resin aggregate and the epoxy resin binder of corresponding mass, the rock-like material is obtained.
  2. 根据权利要求1所述的制备方法,其特征在于,还包括:preparation method according to claim 1, is characterized in that, also comprises:
    获取所述目标岩石的孔隙率;obtaining the porosity of the target rock;
    在所述环氧树脂骨料和所述环氧树脂胶结剂混合、搅拌的过程中,根据所述孔隙率添加相应质量的发泡剂或消泡剂。During the mixing and stirring process of the epoxy resin aggregate and the epoxy resin binder, a foaming agent or a defoaming agent of corresponding quality is added according to the porosity.
  3. 根据权利要求1所述的制备方法,其特征在于,所述根据所述骨料成分,将相应质量的第一环氧树脂、第一松香和第一固化剂混合、搅拌和固化,包括:The preparation method according to claim 1, wherein, according to the aggregate composition, mixing, stirring and curing the first epoxy resin, the first rosin and the first curing agent of corresponding quality, comprising:
    根据所述骨料成分确定所述第一环氧树脂、所述第一松香和所述第一固化剂的第一质量比;Determine the first mass ratio of the first epoxy resin, the first rosin and the first curing agent according to the aggregate composition;
    根据所述环氧树脂骨料的需求总质量和所述第一质量比确定所述第一环氧树脂、所述第一松香和所述第一固化剂的第一需求质量;Determine the first required mass of the first epoxy resin, the first rosin and the first curing agent according to the required total mass of the epoxy resin aggregate and the first mass ratio;
    根据所述第一需求质量将相应质量的所述第一环氧树脂、所述第一松香和所述第一固化剂混合、搅拌和固化。The corresponding mass of the first epoxy resin, the first rosin and the first curing agent are mixed, stirred and cured according to the first required mass.
  4. 根据权利要求1所述的制备方法,其特征在于,还包括:preparation method according to claim 1, is characterized in that, also comprises:
    获取动力模拟实验的尺寸比尺;Obtain the size scale of the dynamic simulation experiment;
    根据所述动力模拟实验的尺寸比尺和高分子材料的密度比尺,采用动力相似准则,计算得到所述类岩石相似材料的强度比尺。According to the size scale of the dynamic simulation experiment and the density scale of the polymer material, and using the dynamic similarity criterion, the strength scale of the rock-like-like material is calculated.
  5. 根据权利要求1所述的制备方法,其特征在于,所述根据类岩石相似材料的强度比尺,将相应质量的第二环氧树脂、第二松香和第二固化剂混合和搅拌,包括:The preparation method according to claim 1, wherein, according to the strength scale of the rock-like material, mixing and stirring the second epoxy resin, the second rosin and the second curing agent of corresponding quality, comprising:
    根据所述类岩石相似材料的强度比尺确定所述第二环氧树脂、所述第二松香和所述第二固化剂的第二质量比;determining a second mass ratio of the second epoxy resin, the second rosin and the second curing agent according to the strength scale of the rock-like material;
    根据所述环氧树脂胶结剂的需求总质量和所述第二质量比确定所述第二环氧树脂、所述第二松香和所述第二固化剂的第二需求质量;determining the second required mass of the second epoxy resin, the second rosin and the second curing agent according to the required total mass of the epoxy resin cement and the second mass ratio;
    根据所述第二需求质量将相应质量的所述第二环氧树脂、所述第二松香和所述第二固化剂混合和搅拌。The corresponding mass of the second epoxy resin, the second rosin and the second curing agent are mixed and stirred according to the second required mass.
  6. 根据权利要求1所述的制备方法,其特征在于,还包括:preparation method according to claim 1, is characterized in that, also comprises:
    通过CT成像机扫描所述目标岩石;Scan the target rock by a CT imaging machine;
    根据扫描结果获取所述骨料成分和所述骨料胶结剂体积占比。The volume ratio of the aggregate composition and the aggregate binder is obtained according to the scanning result.
  7. 根据权利要求2所述的制备方法,其特征在于,还包括:preparation method according to claim 2, is characterized in that, also comprises:
    通过CT成像机扫描所述目标岩石;Scan the target rock by a CT imaging machine;
    根据扫描结果获取所述孔隙率。The porosity is obtained from the scan results.
  8. 根据权利要求1所述的制备方法,其特征在于,还包括:preparation method according to claim 1, is characterized in that, also comprises:
    采用骨料破碎机进行破碎。Aggregate crusher is used for crushing.
  9. 根据权利要求1所述的制备方法,其特征在于,还包括:preparation method according to claim 1, is characterized in that, also comprises:
    通过CT成像机扫描所述目标岩石;Scan the target rock by a CT imaging machine;
    根据扫描结果获取所述目标岩石的裂隙结构数据;Obtain the fracture structure data of the target rock according to the scanning result;
    根据所述裂隙结构数据,采用激光雕刻机对所述类岩石相似材料的宏观结构面进行雕刻。According to the fracture structure data, a laser engraving machine is used to engrave the macroscopic structural plane of the rock-like material.
  10. 一种类岩石相似材料,其特征在于,所述类岩石相似材料采用如权利要求1-9中任一项所述的类岩石相似材料的制备方法制备得到,所述类岩石相似材料包括:环氧树脂骨料和环氧树脂胶结剂。A rock-like material, characterized in that, the rock-like material is prepared by the method for preparing a rock-like material according to any one of claims 1-9, and the rock-like material comprises: epoxy resin Resin aggregates and epoxy binders.
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