WO2022082954A1 - System and method for treating preparation wastewater by using multi-phase multi-dimensional electrolysis pretreatment process+a/o+mbr - Google Patents

System and method for treating preparation wastewater by using multi-phase multi-dimensional electrolysis pretreatment process+a/o+mbr Download PDF

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WO2022082954A1
WO2022082954A1 PCT/CN2020/134583 CN2020134583W WO2022082954A1 WO 2022082954 A1 WO2022082954 A1 WO 2022082954A1 CN 2020134583 W CN2020134583 W CN 2020134583W WO 2022082954 A1 WO2022082954 A1 WO 2022082954A1
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wastewater
mbr
tank
multiphase
dimensional
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French (fr)
Chinese (zh)
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阮在高
黄开龙
杨庆
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南京江岛环境科技研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/005Combined electrochemical biological processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes

Definitions

  • the invention belongs to the technical field of industrial wastewater treatment, and in particular relates to a system and method for treating formulation wastewater by utilizing a multiphase and multidimensional electrolytic pretreatment process + A/O + MBR.
  • the domestic preparation production wastewater treatment process is mainly based on biological methods. Most of the enterprises have built their own sewage treatment stations, but the treatment effect is not good, and decentralized treatment is the main method.
  • Preparation wastewater treatment includes various methods, which can be divided into physical method, chemical method and biological method according to different treatment principles. In practical applications, the water quality fluctuates greatly, and a single treatment method often cannot make the effluent meet the water quality standard taken over by the sewage treatment station in the park.
  • the physical treatment technology of preparation production wastewater mainly includes adsorption method and coagulation method, mainly to remove SS, chromaticity and COD substances.
  • the adsorption method is to use an adsorbent with strong adsorption capacity, so that one or several components in the wastewater are adsorbed on the surface.
  • adsorption method is mainly used in pretreatment and advanced treatment. Different adsorbents have different selectivity for wastewater adsorption, but usually adsorbents have good adsorption effect, high cost, and difficult regeneration process.
  • Coagulation method is one of the physicochemical treatment methods often used for pharmaceutical wastewater.
  • the coagulation method mainly realizes the separation of mud and water in the sedimentation tank after flocculating the macromolecular organic matter into flocs.
  • the coagulation method has the advantages of simple process, low cost and high treatment efficiency for insoluble suspended solids.
  • the removal effect of organic matter with high water solubility is poor, and the amount of sludge is large and requires subsequent treatment.
  • Chemical treatment of preparation wastewater mainly converts macromolecular organic matter into small molecular organic matter through oxidants to improve biodegradability, usually including ozone oxidation, pure chlorine or sodium hypochlorite oxidation, Fenton oxidation, electrolytic oxidation, etc.
  • the chemical oxidation method is mainly in the front of the biochemical reaction, the oxidant oxidizes the macromolecular organic matter to the small molecular organic matter, the COD removal rate is low, the cost is high, and the application is more extensive.
  • the micro-electrolysis method uses iron and carbon as reaction carriers, and utilizes the potential difference between Fe and C and the solution to generate an electrode reaction.
  • the new ecology of the electrode reaction product has high chemical characteristics, and can undergo redox reactions with various components in the preparation production wastewater, destroying the structure of macromolecular organic matter in the wastewater.
  • the newly generated Fe 2+ hydrolyzate has a strong adsorption capacity, and can adsorb macromolecular organic matter, or combine with hydrogen peroxide to form a micro-electrocatalytic oxidation reaction, which is widely used.
  • the biological method is mainly to oxidize and degrade macromolecular organic matter into small molecular organic matter through microbial anaerobic reaction, and at the same time, the fermentation reaction converts organic C into methane, and at the same time, combined with other biochemical processes, ammonia nitrogen is removed.
  • the electrodes of traditional two-dimensional electrolysis cells are filled with granular or other chip-like working electrode materials, and the surface of the loaded working material is charged to become a new one pole (third pole), and electrical reactions can occur on the surface of the working electrode material.
  • the multi-dimensional electrode can increase the surface-to-body ratio of the electrolytic cell, and can increase the material moving speed due to the small particle spacing, and improve the current efficiency and processing effect.
  • Multi-dimensional electrodes are generally filled with porous materials with large contact resistance and large specific surface area between the main electrodes.
  • each particle forms a pair of counter electrodes, and the current is divided into three parts: 1 Reaction current.
  • the charge moving in the liquid flows from one end of the particle to the other end through the particle, and then enters the solution; 2 bypass current. It only reacts at the main electrode and does not pass the current of the particles; 3 short-circuit current.
  • Particles are connected to particles, and current flows directly through the particles.
  • the colloids in water are enriched by electrophoresis, that is, the charged colloids move to the electrodes with opposite charges, and are enriched and deposited on the electrodes under the action of electrostatic attraction and surface energy. Has adsorption.
  • the pollutants are enriched on the surface of the working electrode, and under the action of the current, electrochemical redox reactions and decomposition reactions occur, and the pollutants are directly or indirectly oxidized.
  • some gases such as oxygen and hydrogen are often generated on the anode and cathode. These gases exist in the form of microbubbles that can adhere to colloids or formed flocs to remove contaminants from the water.
  • the electrolyte flows through the pores between the particles and inside the porous material, which strengthens the mass transfer process in the electrode and greatly accelerates the rate of the degradation reaction of organic pollutants.
  • Preparation wastewater treatment is very difficult, and it is necessary to combine physical coagulation and chemical oxidation to improve biodegradability. Therefore, biological methods mainly play the role of improving biodegradability and reducing COD.
  • the main purpose of the present invention is to overcome the existing problems of high COD, many characteristic pollutant factors, large fluctuation of water quality, and irregular discharge of preparation production wastewater that is difficult to treat with high efficiency and low cost, and to provide a multi-phase and multi-dimensional electrolysis pretreatment process.
  • the +A/O+MBR system and method for treating formulation wastewater can realize efficient and stable treatment of formulation production wastewater.
  • a system for treating formulation wastewater by using a multiphase and multidimensional electrolytic pretreatment process + A/O + MBR is characterized in that: it includes a wastewater collection tank, a multiphase multidimensional pretreatment system, an A/O treatment system and an MBR. pool; the waste water collection pool includes a high-concentration waste water collection pool and a comprehensive waste water collection pool.
  • the aforementioned system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process+A/O+MBR is characterized in that: the high-concentration wastewater collection tank includes two, one of which is used to collect high-concentration wastewater for water distribution average After that, the pump is lifted to the multi-phase and multi-dimensional electrolysis pretreatment system, and then another one collects and distributes water; the comprehensive wastewater collection tank includes 2, one of which is used to collect low-concentration wastewater and pretreated high-concentration wastewater for water distribution. After the average value is averaged, the pump is lifted to the A/O system, and another water is collected and distributed.
  • the aforesaid system for treating preparation wastewater by using multi-phase and multi-dimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the multi-phase multi-dimensional pre-treatment system contains high-efficiency catalysts, and the high-efficiency catalysts are high-temperature sintering of iron and carbon.
  • the iron-carbon ball filler, the iron content of the iron-carbon ball filler is 75 ⁇ 3%, the carbon content is 15 ⁇ 3%, the specific surface area is 1.2 ⁇ 0.2m2/g, the strength is ⁇ 600kgf/cm 2 , and the bulk porosity is ⁇ 65% , the bulk density is 1.4 ⁇ 0.1t/m 3 .
  • the aforementioned system for treating preparation wastewater by using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the MBR membrane of the MBR tank is an MBR flat membrane, and the membrane flux is 0.2-0.3 m 3 /m 2 .d.
  • the aforesaid system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the A/O treatment system includes an anoxic pool and an aerobic pool which are connected in sequence.
  • the steps are:
  • the high-concentration wastewater is raised to the pH adjustment tank by the pump after the average value of the high-concentration wastewater collection tank;
  • the effluent after the reaction of the multi-phase and multi-dimensional electrolytic cell flows into the coagulation and sedimentation tank.
  • the coagulation and sedimentation tank is divided into three grids. Adjust to 8-9, then flow into the second grid and add anionic high molecular weight PAM to strengthen the coagulation effect, and finally enter the third grid, in which there is a vertical flow sedimentation tank.
  • the effluent of the coagulation and sedimentation tank enters the comprehensive wastewater collection tank and is mixed with low-concentration wastewater in a homogeneous and uniform amount, and then the pump is lifted to the A/O treatment system.
  • the reflux ratio of the nitrification solution is controlled to be 200-300 %, strengthen the denitrification treatment;
  • the aforementioned method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process + A/O + MBR to treat preparation wastewater is characterized in that: in the electrolytic reaction, the current is controlled at 0-36A, and the voltage is controlled at 0-100V; In the oxidation reaction, hydrogen peroxide is added, and the ratio of the dosage of hydrogen peroxide to the COD removal is 1:3.
  • the aforementioned method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process+A/O+MBR to treat formulation wastewater is characterized in that: in the A/O treatment system, the reflux ratio of nitrification solution is controlled to be 200-300%, so The sludge return ratio of the MBR is controlled at 50-150%.
  • the aforesaid method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process+A/O+MBR to treat formulation wastewater is characterized in that: the COD of the influent water of the whole system is not more than 4000mg/L, and the salt concentration is not more than 5000mg/L.
  • the present invention has at least the following advantages:
  • the multiphase and multidimensional electrolytic pretreatment system of the present invention is a technical improvement in the application of the original electrochemical treatment method.
  • the electrodes of traditional two-dimensional electrolysis cells are filled with granular or other chip-like working electrode materials, and the surface of the loaded working material is charged to become a new one pole (third pole), and electrical reactions can occur on the surface of the working electrode material. That is, compared with the traditional two-dimensional electrode, the multi-dimensional electrode can increase the surface-to-body ratio of the electrolytic cell, and can increase the material moving speed due to the small particle spacing, and improve the current efficiency and processing effect.
  • the multiphase and multidimensional electrolytic pretreatment system of the invention has the characteristics of simple treatment, small footprint, convenient management, small sludge volume, low treatment cost and the like.
  • Multiphase and multidimensional electrolysis can increase the face-to-body ratio of the electrolytic cell, improve the current efficiency and processing capacity, and also facilitate continuous operation, which can be operated at different current densities.
  • Another feature of multi-phase multi-dimensional electrolysis is that it does not use or uses less chemicals, simple post-processing, small footprint, large processing capacity, convenient management, etc., which is called cleaning treatment method. It can overcome the shortcomings of the original flat electrode, increase the electrode surface area per unit cell volume, and increase the material moving speed.
  • the processing capacity per unit cell volume is increased, and the electrolysis efficiency of the treatment solution with low conductivity can be effectively improved.
  • This technology has been successfully applied in water treatment, and the treatment experiments on actual industrial wastewater such as urban domestic sewage, printing and dyeing, leather, and pharmaceuticals have been carried out, and satisfactory results have been obtained.
  • the multiphase and multidimensional electrolysis increases the electrode surface area per unit cell volume, and the electrode distance changes irregularly and dynamically, which can provide a larger instantaneous current intensity at a lower current density.
  • the multi-phase and multi-dimensional electrolysis pretreatment system of the present invention includes a multi-phase and multi-dimensional electrolytic cell, a high-efficiency catalyst, an aeration system, and a high-efficiency electrode.
  • the multi-phase multi-dimensional electrolytic cell is made of PPH material, which has the characteristics of high strength, strong corrosion resistance, strong acid and alkali resistance, and good sealing performance.
  • the high-efficiency catalyst is an iron-carbon ball filler sintered with iron and carbon at high temperature.
  • the iron content of the iron-carbon ball filler is 75 ⁇ 3%, the carbon content is 15 ⁇ 3%, the specific surface area is 1.2 ⁇ 0.2m2/g, and the strength is ⁇ 600kgf/cm 2.
  • the bulk porosity is ⁇ 65%, and the bulk density is 1.4 ⁇ 0.1t/m 3 .
  • the aeration system adopts a perforated aeration system with two-way staggered arrangement, and the material of the aeration system is ABS material.
  • the high-efficiency electrode selects electrodes with different areas, different layers and different layouts according to the amount of water treated.
  • the electrode material is TA2, and it is plated with rare precious metals.
  • the positive and negative electrodes of the other electrodes can be automatically switched periodically during the actual operation, which can effectively Reduce electrode corrosion and pollution.
  • the MBR membrane of the MBR pool is an MBR flat membrane with a membrane flux of 0.2 to 0.3 m 3 /m 2 .d. In the actual operation process, the frequency of membrane cleaning is low, on average once every six months, and only online cleaning is required. In addition, the biochemical reaction and membrane filtration of the MBR membrane bioreactor can stably ensure the quality of the effluent.
  • the multi-phase multi-dimensional electrolysis of the present invention can well destroy macromolecular substances in the waste water of the formulation and degrade the toxic and harmful substances of macromolecules into small molecular organic substances, so as to prevent the toxic effect on the subsequent biochemical pool microorganisms.
  • the small-molecule easily degradable organic matter contained in the pretreated effluent of the present invention can be effectively biochemically degraded in the A/O pool, thereby achieving the efficient removal of COD, and the nitrification solution of the O pool is returned to the A pool, which improves the Nitrogen removal effect. And further removal of COD and filtration of MBR membrane in the MBR pool can ensure that the effluent quality of the system is stable and up to the standard.
  • the method of the present invention has the characteristics of good treatment effect, strong impact load resistance, stable water effluent and the like.
  • FIG. 1 is a flow chart of wastewater treatment according to the method of the present invention.
  • the system includes wastewater collection tank, multiphase multidimensional pretreatment system, A/O treatment system and MBR tank.
  • Wastewater collection ponds include high-concentration wastewater collection ponds and comprehensive wastewater collection ponds.
  • the high-concentration wastewater collection tank includes two, one of which is used to collect high-concentration wastewater for average distribution and then pumped to the multi-phase and multi-dimensional electrolysis pretreatment system, and then the other collects and distributes water; the comprehensive wastewater collection tank includes 2 One of them is used to collect the low-concentration wastewater in the plant area and the pretreated high-concentration wastewater, and then the average water distribution is carried out by the pump to the A/O system, and then the other one collects and distributes water.
  • the multi-phase and multi-dimensional pretreatment system includes multi-phase and multi-dimensional electrolytic cells, high-efficiency catalysts, aeration systems, and high-efficiency electrodes.
  • the multi-phase multi-dimensional electrolytic cell is made of PPH material, which has the characteristics of high strength, strong corrosion resistance, strong acid and alkali resistance, and good sealing performance.
  • the high-efficiency catalyst is an iron-carbon ball filler sintered with iron and carbon at high temperature.
  • the iron content of the iron-carbon ball filler is 75 ⁇ 3%, the carbon content is 15 ⁇ 3%, the specific surface area is 1.2 ⁇ 0.2m2/g, and the strength is ⁇ 600kgf/cm 2.
  • the bulk porosity is ⁇ 65%, and the bulk density is 1.4 ⁇ 0.1t/m 3 .
  • the aeration system adopts a perforated aeration system with two-way staggered arrangement, and the material of the aeration system is ABS material.
  • the high-efficiency electrode selects electrodes with different areas, different layers and different layouts according to the amount of water treated.
  • the electrode material is TA2, and it is plated with rare precious metals.
  • the positive and negative electrodes of the other electrodes can be automatically switched periodically during the actual operation, which can effectively Reduce electrode corrosion and pollution.
  • the MBR membrane of the MBR pool is an MBR flat membrane with a membrane flux of 0.2 to 0.3 m 3 /m 2 .d. In the actual operation process, the frequency of membrane cleaning is low, on average once every six months, and only online cleaning is required.
  • the biochemical reaction and membrane filtration of the MBR membrane bioreactor can stably ensure the quality of the effluent.
  • the A/O treatment system includes an anoxic pool and an aerobic pool connected in sequence.
  • the steps are: (1) passing high-concentration wastewater through a high-concentration wastewater collection tank and averaging After equalization, the pump is raised to the pH adjustment tank; (2) the pH of the raw material drug production wastewater is adjusted to 2 to 3 in the pH adjustment tank, adjusted by adding 10% industrial sulfuric acid through the metering pump, and adjusted in the pH adjustment tank.
  • the first compartment industrial liquid alkali is added to adjust the pH value of the effluent from the multiphase and multi-dimensional electrolysis tank to 8 to 9, and then it flows into the second compartment.
  • Add anionic high molecular weight PAM to strengthen the coagulation effect and finally enter the third grid.
  • the third grid there is a vertical flow sedimentation tank.
  • the vertical flow sedimentation tank is equipped with a central cylinder, an overflow weir and a mud bucket, so as to complete the solid-liquid (5)
  • the effluent of the coagulation and sedimentation tank enters the comprehensive wastewater collection tank and is mixed with low-concentration wastewater in a homogeneous and homogeneous amount, and then the pump is lifted to the A/O treatment system.
  • the reflux ratio of nitrification solution in the A/O treatment system is controlled at 200-300%, and the sludge reflux ratio of the MBR is controlled at 50-150%.
  • the COD of the influent water of the whole system does not exceed 4000mg/L, and the salt concentration does not exceed 5000mg/L.
  • a kind of system and method of utilizing multi-phase multi-dimensional electrolysis pretreatment process+A/O+MBR to treat preparation waste water of a preferred embodiment of the present invention is applied to a certain medicine in High-tech Medicine Valley, Jiangbei New District, Nanjing City The company's wastewater treatment station.
  • the wastewater treatment station includes high-concentration wastewater collection, comprehensive wastewater collection tank, pH adjustment tank, multi-phase multi-dimensional electrolysis tank, coagulation sedimentation tank, A/O+MBR integrated equipment, sludge dewatering equipment, dosing equipment, etc.
  • the effective volume is 2.5m 3
  • the residence time is 2.5h, and it is equipped with a stirring system.
  • Pool A is equipped with stirring system, pool O is equipped with microporous aerator; MBR pool has a residence time of 12h, equipped with aeration system and MBR flat membrane, MBR pool
  • the nitrification solution is refluxed through two reflux pumps, one is used and the other is prepared; the effluent of the MBR tank is sucked by negative pressure through two self-priming pumps, one is used and the other is prepared.

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Abstract

A system and method for treating preparation wastewater by using a multi-phase multi-dimensional electrolysis pretreatment process+A/O+MBR. The system comprises wastewater collection tanks, a multi-phase multi-dimensional pretreatment system, an A/O treatment system, and an MBR tank; the wastewater collection tanks comprise a high-concentration wastewater collection tank and a comprehensive wastewater collection tank. By means of a synergistic effect with the A/O treatment system and the MBR tank, a wastewater treatment system using the multi-phase multi-dimensional pretreatment system as the main can effectively remove the pollutants in wastewater and improve the denitrification efficiency.

Description

一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统及方法A system and method for treating preparation wastewater by using multiphase and multidimensional electrolytic pretreatment process + A/O + MBR 技术领域technical field
本发明属于工业废水处理技术领域,特别是涉及一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统及方法。The invention belongs to the technical field of industrial wastewater treatment, and in particular relates to a system and method for treating formulation wastewater by utilizing a multiphase and multidimensional electrolytic pretreatment process + A/O + MBR.
背景技术Background technique
现阶段,我国制剂生产废水的治理率和合格率均不高,且大部分制剂生产废水没有进行分类收集分质处理,处理工艺很难达标排放。国内制剂生产废水处理工艺以生物法为主,大部分的企业自建污水处理站,但处理效果不佳,并以分散处理为主。制剂废水处理包括各种方法,按照处理原理不同,可以分为物理法、化学法和生物法。在实际应用中,水质波动性大,单一的处理手段往往无法使出水达到园区污水处理站接管水质标准。At this stage, the treatment rate and qualification rate of my country's preparation production wastewater are not high, and most of the preparation production wastewater has not been classified, collected and treated by quality, and the treatment process is difficult to meet the discharge standards. The domestic preparation production wastewater treatment process is mainly based on biological methods. Most of the enterprises have built their own sewage treatment stations, but the treatment effect is not good, and decentralized treatment is the main method. Preparation wastewater treatment includes various methods, which can be divided into physical method, chemical method and biological method according to different treatment principles. In practical applications, the water quality fluctuates greatly, and a single treatment method often cannot make the effluent meet the water quality standard taken over by the sewage treatment station in the park.
目前制剂生产废水物理法处理技术主要包括吸附法和混凝法,主要是去除SS、色度和COD物质等。吸附法是应用具有较强吸附能力的吸附剂,使废水中的一种或者数种成分吸附于表面。在制剂生产废水处理中,吸附法主要用在预处理和深度处理,不同的吸附剂对废水吸附具有不同的选择性,但是通常吸附剂吸附效果好,费用较高,同时再生工序困难,一般大型制药企业废水处理应用较少。混凝法是制剂药废水经常采用的物化处理法之一。混凝法主要是通过絮凝剂将大分子有机物凝集成絮体后,在沉淀池中实现泥水分离。混凝法工艺简单、成本低、对不溶性的悬浮物处理效率高。但是对水溶性高的有机物去除效果差,污泥量较大且需要后续处理处置。化学法处理制剂废水主要是通过氧化剂将大分子的有机物转化为小分子有机物,提高可生化性,通常包括臭氧氧化、纯氯或者次氯酸钠氧化、芬顿氧化、电解氧化等。化学氧化法主要是在生化反应前面,氧化剂将大分子有机物氧化为小分子有机物,对COD去除率较低,成本较高,应用较广泛。微电解法是将铁和碳作为反应载体,利用Fe和C与溶液的电位差,产生电极反应。电极反应产物新生态有较高的化学特性,能与制剂生产废水中的多种组分发生氧化还原反应,破坏废水中大分子有机物的结构。新生成的Fe 2+的水解产物有很强的吸附能力,能够将大分子有机物吸附掉,或者和双氧水结合形成微电催化氧化反应,应用 非常广泛。生物法主要是通过微生物厌氧反应将大分子有机物氧化降解为小分子有机物,同时发酵反应使得有机C转化为甲烷,同时结合其他生化工艺,实现氨氮的去除。 At present, the physical treatment technology of preparation production wastewater mainly includes adsorption method and coagulation method, mainly to remove SS, chromaticity and COD substances. The adsorption method is to use an adsorbent with strong adsorption capacity, so that one or several components in the wastewater are adsorbed on the surface. In preparation production wastewater treatment, adsorption method is mainly used in pretreatment and advanced treatment. Different adsorbents have different selectivity for wastewater adsorption, but usually adsorbents have good adsorption effect, high cost, and difficult regeneration process. Generally, large-scale There are few applications of wastewater treatment in pharmaceutical enterprises. Coagulation method is one of the physicochemical treatment methods often used for pharmaceutical wastewater. The coagulation method mainly realizes the separation of mud and water in the sedimentation tank after flocculating the macromolecular organic matter into flocs. The coagulation method has the advantages of simple process, low cost and high treatment efficiency for insoluble suspended solids. However, the removal effect of organic matter with high water solubility is poor, and the amount of sludge is large and requires subsequent treatment. Chemical treatment of preparation wastewater mainly converts macromolecular organic matter into small molecular organic matter through oxidants to improve biodegradability, usually including ozone oxidation, pure chlorine or sodium hypochlorite oxidation, Fenton oxidation, electrolytic oxidation, etc. The chemical oxidation method is mainly in the front of the biochemical reaction, the oxidant oxidizes the macromolecular organic matter to the small molecular organic matter, the COD removal rate is low, the cost is high, and the application is more extensive. The micro-electrolysis method uses iron and carbon as reaction carriers, and utilizes the potential difference between Fe and C and the solution to generate an electrode reaction. The new ecology of the electrode reaction product has high chemical characteristics, and can undergo redox reactions with various components in the preparation production wastewater, destroying the structure of macromolecular organic matter in the wastewater. The newly generated Fe 2+ hydrolyzate has a strong adsorption capacity, and can adsorb macromolecular organic matter, or combine with hydrogen peroxide to form a micro-electrocatalytic oxidation reaction, which is widely used. The biological method is mainly to oxidize and degrade macromolecular organic matter into small molecular organic matter through microbial anaerobic reaction, and at the same time, the fermentation reaction converts organic C into methane, and at the same time, combined with other biochemical processes, ammonia nitrogen is removed.
多相多维电解在传统二维电解槽电极装填粒状或其它屑状工作电极材料,并使装填工作材料表面带电,成为新的一极(第三极),在工作电极材料表面能发生电学反应。,即多维电极与传统的二维电极相比,能够增加电解槽的面体比,且可因粒间距小而增大物质移动速度,提高电流效率和处理效果。In multiphase multidimensional electrolysis, the electrodes of traditional two-dimensional electrolysis cells are filled with granular or other chip-like working electrode materials, and the surface of the loaded working material is charged to become a new one pole (third pole), and electrical reactions can occur on the surface of the working electrode material. , that is, compared with the traditional two-dimensional electrode, the multi-dimensional electrode can increase the surface-to-body ratio of the electrolytic cell, and can increase the material moving speed due to the small particle spacing, and improve the current efficiency and processing effect.
多维电极一般是在主电极间充填接触电阻大、比表面积大的多孔材料,当通入高电压时每个粒子形成一对对电极,电流分成三部分:①反应电流。液体中移动的电荷在粒子的一端经过粒子内流到另一端,再进入溶液;②旁路电流。仅在主电极反应,不通过粒子的电流;③短路电流。粒子与粒子相连,电流直接通过粒子而流过的电流。水中的胶体由于电泳作用而富集,即带电的胶体向带有相反电荷的电极移动,在静电引力和表面能的作用下富集并沉积在电极上,同时,比表面积大的工作电极本身就具有吸附作用。通过上述作用,污染物富集在工作电极表面,在电流作用下,发生电化学氧化还原反应,分解反应,直接或间接氧化污染物质。此外,在阳极和阴极上常常会产生如氧气、氢气等一些气体。这些气体以微气泡形式存在,能够粘附在胶体或已形成的絮体上将污染物质从水中去除。另外,电解液通过粒子间及多孔材料内部的孔道流动,强化了电极内的传质过程,大大加快了有机污染物降解反应的速率。通过以上作用,多相多维电解可高效快速的去除水中的有毒有害物质。Multi-dimensional electrodes are generally filled with porous materials with large contact resistance and large specific surface area between the main electrodes. When a high voltage is applied, each particle forms a pair of counter electrodes, and the current is divided into three parts: ① Reaction current. The charge moving in the liquid flows from one end of the particle to the other end through the particle, and then enters the solution; ② bypass current. It only reacts at the main electrode and does not pass the current of the particles; ③ short-circuit current. Particles are connected to particles, and current flows directly through the particles. The colloids in water are enriched by electrophoresis, that is, the charged colloids move to the electrodes with opposite charges, and are enriched and deposited on the electrodes under the action of electrostatic attraction and surface energy. Has adsorption. Through the above effects, the pollutants are enriched on the surface of the working electrode, and under the action of the current, electrochemical redox reactions and decomposition reactions occur, and the pollutants are directly or indirectly oxidized. In addition, some gases such as oxygen and hydrogen are often generated on the anode and cathode. These gases exist in the form of microbubbles that can adhere to colloids or formed flocs to remove contaminants from the water. In addition, the electrolyte flows through the pores between the particles and inside the porous material, which strengthens the mass transfer process in the electrode and greatly accelerates the rate of the degradation reaction of organic pollutants. Through the above effects, multiphase and multidimensional electrolysis can efficiently and quickly remove toxic and harmful substances in water.
制剂废水处理难度很大,需要结合物理混凝法和化学氧化法提高可生化性,因此,生物法主要是起到提高可生化性,降低COD的作用。Preparation wastewater treatment is very difficult, and it is necessary to combine physical coagulation and chemical oxidation to improve biodegradability. Therefore, biological methods mainly play the role of improving biodegradability and reducing COD.
由于制剂生产废水的高COD、特征污染物因子多、水质波动较大、排放不规律的特点,使得该类废水的处理成本高且效率低。因此,开发出一套能够高效处理该类废水的系统成为当前相关工作者的研究热点。Due to the high COD, many characteristic pollutant factors, large fluctuation of water quality, and irregular discharge characteristics of wastewater from preparation production, the treatment cost of this type of wastewater is high and the efficiency is low. Therefore, developing a system that can efficiently treat this type of wastewater has become a research hotspot of current related workers.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于克服现有的高COD、特征污染物因子多、水质波动较大、排放不规律的制剂生产废水难以高效低成本处理的问题,提供一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统及方法,可以实现制剂生产废水的高效稳定 处理。The main purpose of the present invention is to overcome the existing problems of high COD, many characteristic pollutant factors, large fluctuation of water quality, and irregular discharge of preparation production wastewater that is difficult to treat with high efficiency and low cost, and to provide a multi-phase and multi-dimensional electrolysis pretreatment process. The +A/O+MBR system and method for treating formulation wastewater can realize efficient and stable treatment of formulation production wastewater.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions.
依据本发明提出的一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:包括废水收集池、多相多维预处理系统、A/O处理系统和MBR池;所述废水收集池包括高浓度废水收集池和综合废水收集池。According to the present invention, a system for treating formulation wastewater by using a multiphase and multidimensional electrolytic pretreatment process + A/O + MBR is characterized in that: it includes a wastewater collection tank, a multiphase multidimensional pretreatment system, an A/O treatment system and an MBR. pool; the waste water collection pool includes a high-concentration waste water collection pool and a comprehensive waste water collection pool.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述高浓度废水收集池包括两个,其中一个用于收集高浓度废水进行配水均值均量后由泵提升至多相多维电解预处理系统,再由另一个收集和配水;所述综合废水收集池包括2个,其中一个用于收集厂区低浓度废水和经预处理后的高浓度废水进行配水均值均量后由泵提升至A/O系统,再由另一个收集和配水。The aforementioned system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process+A/O+MBR is characterized in that: the high-concentration wastewater collection tank includes two, one of which is used to collect high-concentration wastewater for water distribution average After that, the pump is lifted to the multi-phase and multi-dimensional electrolysis pretreatment system, and then another one collects and distributes water; the comprehensive wastewater collection tank includes 2, one of which is used to collect low-concentration wastewater and pretreated high-concentration wastewater for water distribution. After the average value is averaged, the pump is lifted to the A/O system, and another water is collected and distributed.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述多相多维预处理系统中包含有高效催化剂,所述高效催化剂为铁和碳高温烧结的铁碳球填料,所述铁碳球填料中的铁含量75±3%,碳含量15±3%,比表面积1.2±0.2㎡/g,强度≥600kgf/cm 2,堆积孔隙率≥65%,堆积密度1.4±0.1t/m 3The aforesaid system for treating preparation wastewater by using multi-phase and multi-dimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the multi-phase multi-dimensional pre-treatment system contains high-efficiency catalysts, and the high-efficiency catalysts are high-temperature sintering of iron and carbon. The iron-carbon ball filler, the iron content of the iron-carbon ball filler is 75±3%, the carbon content is 15±3%, the specific surface area is 1.2±0.2㎡/g, the strength is ≥600kgf/cm 2 , and the bulk porosity is ≥65% , the bulk density is 1.4±0.1t/m 3 .
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述MBR池的MBR膜为MBR平板膜,膜通量在0.2~0.3m 3/m 2.d。 The aforementioned system for treating preparation wastewater by using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the MBR membrane of the MBR tank is an MBR flat membrane, and the membrane flux is 0.2-0.3 m 3 /m 2 .d.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述A/O处理系统包括依次连接的缺氧池和好氧池。The aforesaid system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR is characterized in that: the A/O treatment system includes an anoxic pool and an aerobic pool which are connected in sequence.
本发明的目的及解决其技术问题还采用以下的技术方案来实现。The purpose of the present invention and the solution to its technical problems are also achieved by the following technical solutions.
依据本发明提出的一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其步骤为:According to a method for systematically treating wastewater by utilizing multiphase and multidimensional electrolytic pretreatment process+A/O+MBR to treat formulation wastewater proposed by the present invention, the steps are:
(1)将高浓度废水经高浓度废水收集池均值均量后由泵提升至pH调节池;(1) The high-concentration wastewater is raised to the pH adjustment tank by the pump after the average value of the high-concentration wastewater collection tank;
(2)在pH值调节池中将原料药生产废水的pH调节至2~3,通过计量泵投加10%工业硫酸来调节,并在pH调节池内设有pH计与计量泵连锁自动启停;(2) Adjust the pH of the raw material drug production wastewater to 2-3 in the pH adjustment tank, and adjust it by adding 10% industrial sulfuric acid through the metering pump, and set up a pH meter in the pH adjustment tank and the metering pump to automatically start and stop. ;
(3)调节pH值后的废水通过重力自流到多相多维电解池中进行反应,有效停留时间控制在3~4h,进行电解反应和氧化反应;(3) The wastewater after adjusting the pH value flows into the multi-phase and multi-dimensional electrolytic cell by gravity to react, and the effective residence time is controlled at 3-4 hours, and the electrolytic reaction and the oxidation reaction are carried out;
(4)经多相多维电解池反应后的出水自流进入混凝沉淀池,所述混凝沉淀池分为三格,第一格中投加工业液碱将多相多维电解池出水的pH值调为8~9,然后自流进入第二格并投加阴离子高分子量PAM,强化混凝效果,最后进入第三格,在第三格中设有竖流沉淀池,所述竖流沉淀池内设有中心筒、溢流堰及泥斗,从而完成固液分离;(4) The effluent after the reaction of the multi-phase and multi-dimensional electrolytic cell flows into the coagulation and sedimentation tank. The coagulation and sedimentation tank is divided into three grids. Adjust to 8-9, then flow into the second grid and add anionic high molecular weight PAM to strengthen the coagulation effect, and finally enter the third grid, in which there is a vertical flow sedimentation tank. There are central cylinder, overflow weir and mud bucket to complete solid-liquid separation;
(5)混凝沉淀池的出水进入综合废水收集池与低浓度废水混合均质均量后由泵提升至A/O处理系统,根据O池出水氨氮含量,控制硝化液回流比为200~300%,强化脱氮处理;(5) The effluent of the coagulation and sedimentation tank enters the comprehensive wastewater collection tank and is mixed with low-concentration wastewater in a homogeneous and uniform amount, and then the pump is lifted to the A/O treatment system. According to the ammonia nitrogen content of the effluent from the O tank, the reflux ratio of the nitrification solution is controlled to be 200-300 %, strengthen the denitrification treatment;
(6)O池出水自流进入MBR池,通过MBR池的好氧生化反应和膜过滤,最终由出水自吸泵负压抽吸外排。(6) The effluent from the O pool flows into the MBR pool by itself, passes through the aerobic biochemical reaction and membrane filtration of the MBR pool, and is finally pumped out by the effluent self-priming pump under negative pressure.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:所述电解反应中电流控制在0~36A,电压控制在0~100V;所述氧化反应中投加双氧水,双氧水投加量与COD去除量的比值为1:3。The aforementioned method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process + A/O + MBR to treat preparation wastewater is characterized in that: in the electrolytic reaction, the current is controlled at 0-36A, and the voltage is controlled at 0-100V; In the oxidation reaction, hydrogen peroxide is added, and the ratio of the dosage of hydrogen peroxide to the COD removal is 1:3.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:所述A/O处理系统中控制硝化液回流比在200~300%,所述的MBR的污泥回流比控制在50~150%。The aforementioned method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process+A/O+MBR to treat formulation wastewater is characterized in that: in the A/O treatment system, the reflux ratio of nitrification solution is controlled to be 200-300%, so The sludge return ratio of the MBR is controlled at 50-150%.
前述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:整个系统进水的COD不超过4000mg/L,盐分浓度不超过5000mg/L。The aforesaid method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process+A/O+MBR to treat formulation wastewater is characterized in that: the COD of the influent water of the whole system is not more than 4000mg/L, and the salt concentration is not more than 5000mg/L.
借由上述技术方案,本发明至少具有下列优点:By the above-mentioned technical scheme, the present invention has at least the following advantages:
(1)本发明的多相多维电解预处理系统是在原有电化学处理法应用中的技术提升。多相多维电解在传统二维电解槽电极装填粒状或其它屑状工作电极材料,并使装填工作材料表面带电,成为新的一极(第三极),在工作电极材料表面能发生电学反应。即多维电极与传统的二维电极相比,能够增加电解槽的面体比,且可因粒间距小而增大物质移动速度,提高电流效率和处理效果。(1) The multiphase and multidimensional electrolytic pretreatment system of the present invention is a technical improvement in the application of the original electrochemical treatment method. In multiphase multidimensional electrolysis, the electrodes of traditional two-dimensional electrolysis cells are filled with granular or other chip-like working electrode materials, and the surface of the loaded working material is charged to become a new one pole (third pole), and electrical reactions can occur on the surface of the working electrode material. That is, compared with the traditional two-dimensional electrode, the multi-dimensional electrode can increase the surface-to-body ratio of the electrolytic cell, and can increase the material moving speed due to the small particle spacing, and improve the current efficiency and processing effect.
本发明的多相多维电解预处理系统具有处理简单、占地面积小、管理方便、污泥量小、处理费用低等特点。多相多维电解能够增加电解槽的面体比,提高电流效率和处理能力,还易于实现连续操作,可以在不同电流密度下进行操作。多相多维电解的另一个特点是不使用或较少量使用化学药品,后处理简单,占地面积小,处理能力大,管理方便等,称为清洁处理法。它能克服原来平板电极存在的缺点,增加单位槽体积的电极表面积,增大物质移动速度,因此,单位槽体积的处理量增大,能有效提高电导率低的处理液的电解效率。该项技术已成功地应用在水处理中,并对城市生活污水、印染、皮革、制药等实际工业废水进行了处理实验,均取得满意结果。与传统电解法相比,多相多维电解增加了单位槽体积的电极表面积,电极极距无规则动态变化,能以较低电流密度提供较大的瞬间电流强度。产生氧化性很强复合氧自由基,同时利用高浓度废水中含高盐的特点电解生成次氯酸盐等氧化物质,对水中有机物间接氧化而提高了废水的电解效率和处理量。The multiphase and multidimensional electrolytic pretreatment system of the invention has the characteristics of simple treatment, small footprint, convenient management, small sludge volume, low treatment cost and the like. Multiphase and multidimensional electrolysis can increase the face-to-body ratio of the electrolytic cell, improve the current efficiency and processing capacity, and also facilitate continuous operation, which can be operated at different current densities. Another feature of multi-phase multi-dimensional electrolysis is that it does not use or uses less chemicals, simple post-processing, small footprint, large processing capacity, convenient management, etc., which is called cleaning treatment method. It can overcome the shortcomings of the original flat electrode, increase the electrode surface area per unit cell volume, and increase the material moving speed. Therefore, the processing capacity per unit cell volume is increased, and the electrolysis efficiency of the treatment solution with low conductivity can be effectively improved. This technology has been successfully applied in water treatment, and the treatment experiments on actual industrial wastewater such as urban domestic sewage, printing and dyeing, leather, and pharmaceuticals have been carried out, and satisfactory results have been obtained. Compared with the traditional electrolysis method, the multiphase and multidimensional electrolysis increases the electrode surface area per unit cell volume, and the electrode distance changes irregularly and dynamically, which can provide a larger instantaneous current intensity at a lower current density. It generates strong oxidizing compound oxygen radicals, and at the same time, it uses the characteristics of high salt content in high-concentration wastewater to electrolyze to generate oxidizing substances such as hypochlorite, which indirectly oxidizes organic matter in the water and improves the electrolysis efficiency and treatment capacity of wastewater.
(2)本发明的多相多维电解预处理系统包括多相多维电解池、高效催化剂、曝气系统、高效电极。多相多维电解池采用PPH材料制作,具有强度高、耐腐蚀性强、耐酸碱性强、密封性好等特点。高效催化剂是铁和碳高温烧结的铁碳球填料,其中,铁碳球填料中的铁含量75±3%,碳含量15±3%,比表面积1.2±0.2㎡/g,强度≥600kgf/cm 2,堆积孔隙率≥65%,堆积密度1.4±0.1t/m 3。曝气系统选用双向错位布置的穿孔曝气系统,曝气系统材质为ABS材质。高效电极根据处理水量不同选择不同面积和不同层数及不同布置方式的电极,电极材质为TA2,配镀有稀有贵金属,另电极的正负极在实际运行过程中可实现定时自动切换,能够有效减免电极的腐蚀和污染。MBR池的MBR膜为MBR平板膜,膜通量在0.2~0.3m 3/m 2.d。在实际运行过程中膜清洗频率低,平均半年一次,且只需要在线清洗。另外通过MBR膜生物反应器的生化反应和膜过滤能够稳定保证出水水质。 (2) The multi-phase and multi-dimensional electrolysis pretreatment system of the present invention includes a multi-phase and multi-dimensional electrolytic cell, a high-efficiency catalyst, an aeration system, and a high-efficiency electrode. The multi-phase multi-dimensional electrolytic cell is made of PPH material, which has the characteristics of high strength, strong corrosion resistance, strong acid and alkali resistance, and good sealing performance. The high-efficiency catalyst is an iron-carbon ball filler sintered with iron and carbon at high temperature. The iron content of the iron-carbon ball filler is 75±3%, the carbon content is 15±3%, the specific surface area is 1.2±0.2㎡/g, and the strength is ≥600kgf/cm 2. The bulk porosity is ≥65%, and the bulk density is 1.4±0.1t/m 3 . The aeration system adopts a perforated aeration system with two-way staggered arrangement, and the material of the aeration system is ABS material. The high-efficiency electrode selects electrodes with different areas, different layers and different layouts according to the amount of water treated. The electrode material is TA2, and it is plated with rare precious metals. The positive and negative electrodes of the other electrodes can be automatically switched periodically during the actual operation, which can effectively Reduce electrode corrosion and pollution. The MBR membrane of the MBR pool is an MBR flat membrane with a membrane flux of 0.2 to 0.3 m 3 /m 2 .d. In the actual operation process, the frequency of membrane cleaning is low, on average once every six months, and only online cleaning is required. In addition, the biochemical reaction and membrane filtration of the MBR membrane bioreactor can stably ensure the quality of the effluent.
(3)本发明多相多维电解能够很好的破坏制剂废水废水中大分子物质并将大分子的有毒有害物质降解成小分子有机物,防止对后续生化池微生物的毒害作用。(3) The multi-phase multi-dimensional electrolysis of the present invention can well destroy macromolecular substances in the waste water of the formulation and degrade the toxic and harmful substances of macromolecules into small molecular organic substances, so as to prevent the toxic effect on the subsequent biochemical pool microorganisms.
(4)本发明的预处理出水含有的小分子易降解有机物能够在A/O池中进行有效的生化降解,从而达到了COD的高效去除,而O池的硝化液回流到A池,提高了脱氮效果。并在MBR池内对COD进一步去除和MBR膜的过滤能够保证系统的出水水质稳定达 标。(4) The small-molecule easily degradable organic matter contained in the pretreated effluent of the present invention can be effectively biochemically degraded in the A/O pool, thereby achieving the efficient removal of COD, and the nitrification solution of the O pool is returned to the A pool, which improves the Nitrogen removal effect. And further removal of COD and filtration of MBR membrane in the MBR pool can ensure that the effluent quality of the system is stable and up to the standard.
(5)本发明的方法具有处理效果好,抗冲击负荷强,出水稳定等特点。(5) The method of the present invention has the characteristics of good treatment effect, strong impact load resistance, stable water effluent and the like.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly and implement it according to the content of the description, the following detailed description is given with the preferred embodiments of the present invention and the accompanying drawings.
附图说明Description of drawings
图1为根据本发明的方法处理废水的流程图。FIG. 1 is a flow chart of wastewater treatment according to the method of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make it easier to understand the technical means, creative features, goals and effects realized by the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention and the accompanying drawings. The embodiments described above are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
根据本发明所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,该系统包括废水收集池、多相多维预处理系统、A/O处理系统和MBR池。废水收集池包括高浓度废水收集池和综合废水收集池。高浓度废水收集池包括两个,其中一个用于收集高浓度废水进行配水均值均量后由泵提升至多相多维电解预处理系统,再由另一个收集和配水;所述综合废水收集池包括2个,其中一个用于收集厂区低浓度废水和经预处理后的高浓度废水进行配水均值均量后由泵提升至A/O系统,再由另一个收集和配水。多相多维预处理系统包括多相多维电解池、高效催化剂、曝气系统、高效电极。多相多维电解池采用PPH材料制作,具有强度高、耐腐蚀性强、耐酸碱性强、密封性好等特点。高效催化剂是铁和碳高温烧结的铁碳球填料,其中,铁碳球填料中的铁含量75±3%,碳含量15±3%,比表面积1.2±0.2㎡/g,强度≥600kgf/cm 2,堆积孔隙率≥65%,堆积密度1.4±0.1t/m 3。曝气系统选用双向错位布置的穿孔曝气系统,曝气系统材质为ABS材质。高效电极根据处理水量不同选择不同面积和不同层数及不同布置方式的电极,电极材质为TA2,配镀有稀有贵金属,另电极的正负极在实际运行过程中可实现定时自动切换,能够有效减免电极的腐蚀和污染。MBR池的MBR膜为MBR平板膜,膜 通量在0.2~0.3m 3/m 2.d。在实际运行过程中膜清洗频率低,平均半年一次,且只需要在线清洗。另外通过MBR膜生物反应器的生化反应和膜过滤能够稳定保证出水水质。A/O处理系统包括依次连接的缺氧池和好氧池。 According to the system for treating formulation wastewater using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR according to the present invention, the system includes wastewater collection tank, multiphase multidimensional pretreatment system, A/O treatment system and MBR tank. Wastewater collection ponds include high-concentration wastewater collection ponds and comprehensive wastewater collection ponds. The high-concentration wastewater collection tank includes two, one of which is used to collect high-concentration wastewater for average distribution and then pumped to the multi-phase and multi-dimensional electrolysis pretreatment system, and then the other collects and distributes water; the comprehensive wastewater collection tank includes 2 One of them is used to collect the low-concentration wastewater in the plant area and the pretreated high-concentration wastewater, and then the average water distribution is carried out by the pump to the A/O system, and then the other one collects and distributes water. The multi-phase and multi-dimensional pretreatment system includes multi-phase and multi-dimensional electrolytic cells, high-efficiency catalysts, aeration systems, and high-efficiency electrodes. The multi-phase multi-dimensional electrolytic cell is made of PPH material, which has the characteristics of high strength, strong corrosion resistance, strong acid and alkali resistance, and good sealing performance. The high-efficiency catalyst is an iron-carbon ball filler sintered with iron and carbon at high temperature. The iron content of the iron-carbon ball filler is 75±3%, the carbon content is 15±3%, the specific surface area is 1.2±0.2㎡/g, and the strength is ≥600kgf/cm 2. The bulk porosity is ≥65%, and the bulk density is 1.4±0.1t/m 3 . The aeration system adopts a perforated aeration system with two-way staggered arrangement, and the material of the aeration system is ABS material. The high-efficiency electrode selects electrodes with different areas, different layers and different layouts according to the amount of water treated. The electrode material is TA2, and it is plated with rare precious metals. The positive and negative electrodes of the other electrodes can be automatically switched periodically during the actual operation, which can effectively Reduce electrode corrosion and pollution. The MBR membrane of the MBR pool is an MBR flat membrane with a membrane flux of 0.2 to 0.3 m 3 /m 2 .d. In the actual operation process, the frequency of membrane cleaning is low, on average once every six months, and only online cleaning is required. In addition, the biochemical reaction and membrane filtration of the MBR membrane bioreactor can stably ensure the quality of the effluent. The A/O treatment system includes an anoxic pool and an aerobic pool connected in sequence.
根据本发明所述的一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其步骤为:(1)将高浓度废水经高浓度废水收集池均值均量后由泵提升至pH调节池;(2)在pH值调节池中将原料药生产废水的pH调节至2~3,通过计量泵投加10%工业硫酸来调节,并在pH调节池内设有pH计与计量泵连锁自动启停;(3)调节pH值后的废水通过重力自流到多相多维电解池中进行反应,有效停留时间控制在3~4h,进行电解反应和氧化反应,电解反应中电流控制在0~36A,电压控制在0~100V;电解氧化反应中投加双氧水,双氧水投加量与COD去除量的比值为1:3;(4)经多相多维电解池反应后的出水进入混凝沉淀池,混凝沉淀池分为三格,第一格中投加工业液碱将多相多维电解池出水的pH值调为8~9,然后自流进入第二格并投加阴离子高分子量PAM,强化混凝效果,最后进入第三格,在第三格中设有竖流沉淀池,竖流沉淀池内设有中心筒、溢流堰及泥斗,从而完成固液分离;(5)混凝沉淀池的出水进入综合废水收集池与低浓度废水混合均质均量后由泵提升至A/O处理系统,根据O池出水氨氮含量,控制硝化液回流比为200~300%,强化脱氮处理;(6)O池出水自流进入MBR池,通过MBR的好氧生化反应和膜过滤,最终由出水自吸泵负压抽吸外排。According to a method for systematically treating wastewater using multiphase and multi-dimensional electrolytic pretreatment process + A/O + MBR to treat formulation wastewater according to the present invention, the steps are: (1) passing high-concentration wastewater through a high-concentration wastewater collection tank and averaging After equalization, the pump is raised to the pH adjustment tank; (2) the pH of the raw material drug production wastewater is adjusted to 2 to 3 in the pH adjustment tank, adjusted by adding 10% industrial sulfuric acid through the metering pump, and adjusted in the pH adjustment tank. There is a pH meter and a metering pump to automatically start and stop in a chain; (3) the wastewater after adjusting the pH value flows to the multi-phase multi-dimensional electrolytic cell by gravity for reaction, and the effective residence time is controlled within 3 to 4 hours, and the electrolytic reaction and oxidation reaction are carried out. In the electrolysis reaction, the current is controlled at 0~36A, and the voltage is controlled at 0~100V; hydrogen peroxide is added in the electrolytic oxidation reaction, and the ratio of the hydrogen peroxide dosage to the COD removal is 1:3; (4) After the multiphase and multidimensional electrolytic cell reaction The latter effluent enters the coagulation and sedimentation tank, which is divided into three compartments. In the first compartment, industrial liquid alkali is added to adjust the pH value of the effluent from the multiphase and multi-dimensional electrolysis tank to 8 to 9, and then it flows into the second compartment. Add anionic high molecular weight PAM to strengthen the coagulation effect, and finally enter the third grid. In the third grid, there is a vertical flow sedimentation tank. The vertical flow sedimentation tank is equipped with a central cylinder, an overflow weir and a mud bucket, so as to complete the solid-liquid (5) The effluent of the coagulation and sedimentation tank enters the comprehensive wastewater collection tank and is mixed with low-concentration wastewater in a homogeneous and homogeneous amount, and then the pump is lifted to the A/O treatment system. ~300%, strengthen the denitrification treatment; (6) The effluent from the O pool flows into the MBR pool, passes through the aerobic biochemical reaction of the MBR and membrane filtration, and finally is discharged by the negative pressure suction of the effluent self-priming pump.
在上述方法中,A/O处理系统中控制硝化液回流比在200~300%,所述的MBR的污泥回流比控制在50~150%。整个系统进水的COD不超过4000mg/L,盐分浓度不超过5000mg/L。In the above method, the reflux ratio of nitrification solution in the A/O treatment system is controlled at 200-300%, and the sludge reflux ratio of the MBR is controlled at 50-150%. The COD of the influent water of the whole system does not exceed 4000mg/L, and the salt concentration does not exceed 5000mg/L.
参照附图,以下以具体实施例详细说明。Referring to the accompanying drawings, the following describes in detail with specific embodiments.
实施例1Example 1
请参阅图1所示,本发明较佳实施例的一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统及其方法,应用于南京市江北新区高新医药谷某药企的废水处理站。Please refer to Fig. 1, a kind of system and method of utilizing multi-phase multi-dimensional electrolysis pretreatment process+A/O+MBR to treat preparation waste water of a preferred embodiment of the present invention is applied to a certain medicine in High-tech Medicine Valley, Jiangbei New District, Nanjing City The company's wastewater treatment station.
该废水处理站包括高浓度废水收集、综合废水收集池、PH调节池、多相多维电解 池、混凝沉淀池、A/O+MBR一体化设备、污泥脱水设备、加药设备等。The wastewater treatment station includes high-concentration wastewater collection, comprehensive wastewater collection tank, pH adjustment tank, multi-phase multi-dimensional electrolysis tank, coagulation sedimentation tank, A/O+MBR integrated equipment, sludge dewatering equipment, dosing equipment, etc.
高浓度废水收集池2个,单个有效停留时间为24h,高浓度废水量为1t/h,pH调节池为PPH材质,尺寸为长×宽×高=1.0×1.0×3.0m,V=3.0m 3,有效容积2.5m 3,停留时间2.5h,并配有搅拌系统,pH调池出水自流到多相多维电解池;多相多维电解池为PPH材质,尺寸为长×宽×高=1.5×3.0×2.0m,停留时间4-5h,并配有曝气系统和溢流出水系统;混凝反应池由两个串联的池组成,每个池子的有效容积为2.5m 3,停留时间2.5h,内部做防腐处理,并配有搅拌系统;混凝沉淀池尺寸长×宽×高=2.0×2.0×3.0m,表面负荷为0.25m 3/m 2.h;A/O系统由串联的A池和O池组成,停留时间分别为9h和18h,A池配有搅拌系统,O池配有微孔曝气器;MBR池停留时间为12h,配有曝气系统和MBR平板膜,MBR池硝化液回流通过两台回流泵回流,一用一备;MBR池出水通过两台自吸泵负压抽吸,一用一备。 There are 2 high-concentration wastewater collection tanks, with a single effective residence time of 24h and a high-concentration wastewater volume of 1t/h. The pH adjustment tank is made of PPH material, with dimensions of length×width×height=1.0×1.0×3.0m, V=3.0m 3. The effective volume is 2.5m 3 , the residence time is 2.5h, and it is equipped with a stirring system. The effluent from the pH adjustment tank flows to the multi-phase multi-dimensional electrolytic cell; 3.0×2.0m, residence time 4-5h, and equipped with aeration system and overflow effluent system; coagulation reaction tank consists of two pools connected in series, the effective volume of each pool is 2.5m 3 , and the residence time is 2.5h , internal anti-corrosion treatment, and equipped with a stirring system; the size of the coagulation sedimentation tank length × width × height = 2.0 × 2.0 × 3.0m, the surface load is 0.25m 3 /m 2 .h; A/O system consists of series A It consists of pool and O pool, and the residence time is 9h and 18h respectively. Pool A is equipped with stirring system, pool O is equipped with microporous aerator; MBR pool has a residence time of 12h, equipped with aeration system and MBR flat membrane, MBR pool The nitrification solution is refluxed through two reflux pumps, one is used and the other is prepared; the effluent of the MBR tank is sucked by negative pressure through two self-priming pumps, one is used and the other is prepared.
在实际运行过程中各阶段得到的去除率见表1。The removal rate obtained at each stage in the actual operation process is shown in Table 1.
表1各个处理阶段的去除率Table 1 Removal rate of each treatment stage
Figure PCTCN2020134583-appb-000001
Figure PCTCN2020134583-appb-000001
Figure PCTCN2020134583-appb-000002
Figure PCTCN2020134583-appb-000002
由表1的结果可以看出,本发明的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统各个阶段对污染物的去除率高,效果明显。It can be seen from the results in Table 1 that the multi-phase and multi-dimensional electrolytic pretreatment process + A/O + MBR of the present invention has high removal rate of pollutants at each stage of the system for treating formulation wastewater, and the effect is obvious.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的方法及技术内容作出些许的更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. The skilled person, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to equivalent examples of equivalent changes by using the methods and technical contents disclosed above, provided that the content of the technical solution of the present invention is not departed from, Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (9)

  1. 一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:包括废水收集池、多相多维预处理系统、A/O处理系统和MBR池;所述废水收集池包括高浓度废水收集池和综合废水收集池。A system for treating preparation wastewater by utilizing a multiphase and multidimensional electrolytic pretreatment process+A/O+MBR, characterized in that it comprises a wastewater collection tank, a multiphase multidimensional pretreatment system, an A/O treatment system and an MBR tank; the wastewater The collection ponds include high-concentration wastewater collection ponds and comprehensive wastewater collection ponds.
  2. 根据权利要求1所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述高浓度废水收集池包括两个,其中一个用于收集高浓度废水进行配水均值均量后由泵提升至多相多维电解预处理系统,再由另一个收集和配水;所述综合废水收集池包括2个,其中一个用于收集厂区低浓度废水和经预处理后的高浓度废水进行配水均值均量后由泵提升至A/O系统,再由另一个收集和配水。The system for treating formulation wastewater using multiphase and multi-dimensional electrolysis pretreatment process + A/O + MBR according to claim 1, characterized in that: the high-concentration wastewater collection tank comprises two, one of which is used to collect high-concentration wastewater After the average water distribution is carried out, the pump is lifted to the multi-phase and multi-dimensional electrolysis pretreatment system, and then another water is collected and distributed; the comprehensive wastewater collection tank includes 2, one of which is used to collect the low-concentration wastewater in the plant area and the pretreated wastewater. The high-concentration wastewater is distributed to the A/O system by the pump, and then collected and distributed by another.
  3. 根据权利要求1所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述多相多维预处理系统中包含有高效催化剂,所述高效催化剂为铁和碳高温烧结的铁碳球填料,所述铁碳球填料中的铁含量75±3%,碳含量15±3%,比表面积1.2±0.2㎡/g,强度≥600kgf/cm 2,堆积孔隙率≥65%,堆积密度1.4±0.1t/m 3The system for treating formulation wastewater by using a multi-phase and multi-dimensional electrolytic pretreatment process + A/O + MBR according to claim 1, wherein the multi-phase multi-dimensional pretreatment system includes a high-efficiency catalyst, and the high-efficiency catalyst is Iron and carbon high-temperature sintered iron-carbon ball filler, the iron content of the iron-carbon ball filler is 75±3%, the carbon content is 15±3%, the specific surface area is 1.2±0.2㎡/g, the strength is ≥600kgf/cm 2 , the accumulation The porosity is ≥65%, and the bulk density is 1.4±0.1t/m 3 .
  4. 根据权利要求1所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述MBR池的MBR膜为MBR平板膜,膜通量在0.2~0.3m 3/m 2.d。 The system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process+A/O+MBR according to claim 1, characterized in that: the MBR membrane of the MBR tank is an MBR flat membrane, and the membrane flux is between 0.2 and 0.3 m 3 /m 2 .d.
  5. 根据权利要求1所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统,其特征在于:所述A/O处理系统包括依次连接的缺氧池和好氧池。The system for treating formulation wastewater by using multiphase and multidimensional electrolysis pretreatment process + A/O + MBR according to claim 1, characterized in that: the A/O treatment system comprises an anoxic pool and an aerobic pool connected in sequence.
  6. 一种利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其步骤为:A method for systematically treating wastewater by utilizing a multiphase and multidimensional electrolytic pretreatment process+A/O+MBR to treat formulation wastewater, the steps of which are:
    (1)将高浓度废水经高浓度废水收集池均值均量后由泵提升至pH调节池;(1) The high-concentration wastewater is raised to the pH adjustment tank by the pump after the average value of the high-concentration wastewater collection tank;
    (2)在pH值调节池中将制剂废水的pH调节至2~3,通过计量泵投加10%工业硫酸来调节,并在pH调节池内设有pH计与计量泵连锁自动启停;(2) Adjust the pH of the preparation wastewater to 2 to 3 in the pH adjustment tank, and adjust it by adding 10% industrial sulfuric acid through the metering pump, and set up a pH meter in the pH adjustment tank and the metering pump to automatically start and stop;
    (3)调节pH值后的废水通过重力自流到多相多维电解池中进行反应,有效停留时间控制在3~4h,进行微电解反应和氧化还原反应;(3) The wastewater after adjusting the pH value flows to the multi-phase multi-dimensional electrolytic cell by gravity for reaction, and the effective residence time is controlled at 3-4 hours, and the micro-electrolysis reaction and the redox reaction are carried out;
    (4)经多相多维电解池反应后的出水自流进入混凝沉淀池,所述混凝沉淀池分为三 格,第一格中投加工业液碱将多相多维电解池出水的pH值调为8~9,然后自流进入第二格并投加阴离子高分子量PAM,强化混凝效果,最后进入第三格,在第三格中设有竖流沉淀池,所述竖流沉淀池内设有中心筒、溢流堰及泥斗,从而完成固液分离;(4) The effluent after the reaction of the multi-phase and multi-dimensional electrolytic cell flows into the coagulation and sedimentation tank. The coagulation and sedimentation tank is divided into three grids. Adjust to 8-9, then flow into the second grid and add anionic high molecular weight PAM to strengthen the coagulation effect, and finally enter the third grid, in which there is a vertical flow sedimentation tank. There are central cylinder, overflow weir and mud bucket to complete solid-liquid separation;
    (5)混凝沉淀池的出水进入综合废水收集池与低浓度废水混合均质均量后由泵提升至A/O处理系统,根据O池出水氨氮含量,控制硝化液回流比为200~300%,强化脱氮处理;(5) The effluent of the coagulation and sedimentation tank enters the comprehensive wastewater collection tank and is mixed with low-concentration wastewater in a homogeneous and uniform amount, and then the pump is lifted to the A/O treatment system. According to the ammonia nitrogen content of the effluent from the O tank, the reflux ratio of the nitrification solution is controlled to be 200-300 %, strengthen the denitrification treatment;
    (6)O池出水自流进入MBR池,通过MBR池的生化反应和膜过滤作用,最终由出水自吸泵负压抽吸外排。(6) The effluent from the O pool flows into the MBR pool, and is finally discharged by the negative pressure of the effluent self-priming pump through the biochemical reaction and membrane filtration of the MBR pool.
  7. 根据权利要求6所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:所述电解反应中电流控制在0~36A,电压控制在0~100V;所述氧化反应中投加双氧水,双氧水投加量与COD去除量的比值为1:3。The method for systematically treating wastewater by utilizing multiphase and multidimensional electrolysis pretreatment process+A/O+MBR to treat formulation wastewater according to claim 6, wherein the current in the electrolytic reaction is controlled at 0-36A, and the voltage is controlled at 0-36A. 0-100V; hydrogen peroxide is added in the oxidation reaction, and the ratio of the dosage of hydrogen peroxide to the COD removal is 1:3.
  8. 根据权利要求6所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:所述A/O处理系统中控制硝化液回流比在200~300%,所述的MBR的污泥回流比控制在50~150%。The method for systematically treating wastewater by utilizing multiphase and multi-dimensional electrolytic pretreatment process+A/O+MBR to treat formulation wastewater according to claim 6, characterized in that: in the A/O treatment system, the reflux ratio of nitrification solution is controlled at 200 ~300%, and the sludge return ratio of the MBR is controlled at 50~150%.
  9. 根据权利要求6所述的利用多相多维电解预处理工艺+A/O+MBR处理制剂废水的系统处理废水的方法,其特征在于:整个系统进水的COD不超过4000mg/L,盐分浓度不超过5000mg/L。The method for systematically treating wastewater by utilizing multiphase multi-dimensional electrolytic pretreatment process+A/O+MBR to treat formulation wastewater according to claim 6, wherein the COD of the influent water of the whole system is not more than 4000mg/L, and the salt concentration is not more than 4000mg/L. more than 5000mg/L.
PCT/CN2020/134583 2020-10-21 2020-12-08 System and method for treating preparation wastewater by using multi-phase multi-dimensional electrolysis pretreatment process+a/o+mbr WO2022082954A1 (en)

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