WO2022078022A1 - Tool case and manufacturing method therefor - Google Patents

Tool case and manufacturing method therefor Download PDF

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Publication number
WO2022078022A1
WO2022078022A1 PCT/CN2021/110091 CN2021110091W WO2022078022A1 WO 2022078022 A1 WO2022078022 A1 WO 2022078022A1 CN 2021110091 W CN2021110091 W CN 2021110091W WO 2022078022 A1 WO2022078022 A1 WO 2022078022A1
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WO
WIPO (PCT)
Prior art keywords
injection molded
tool box
mold
cover body
tubular plastic
Prior art date
Application number
PCT/CN2021/110091
Other languages
French (fr)
Chinese (zh)
Inventor
王猛
Original Assignee
上海西美工具进出口有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海西美工具进出口有限公司 filed Critical 上海西美工具进出口有限公司
Priority to DE112021004906.2T priority Critical patent/DE112021004906T5/en
Publication of WO2022078022A1 publication Critical patent/WO2022078022A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/04Extrusion blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/0031Making articles having hollow walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/02Boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/20Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/20Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
    • B29C2049/2008Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements inside the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C49/4823Moulds with incorporated heating or cooling means
    • B29C2049/4825Moulds with incorporated heating or cooling means for cooling moulds or mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C2049/4879Moulds characterised by mould configurations
    • B29C2049/4882Mould cavity geometry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00Shaping characteristics in general
    • B29C2791/001Shaping in several steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00Shaping characteristics in general
    • B29C2791/004Shaping under special conditions
    • B29C2791/006Using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4273Auxiliary operations after the blow-moulding operation not otherwise provided for
    • B29C49/428Joining
    • B29C49/42806Joining auxiliary parts to the article, e.g. handle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4273Auxiliary operations after the blow-moulding operation not otherwise provided for
    • B29C49/42808Filling the article
    • B29C49/4281Filling the article outside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/72Deflashing outside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/22Hinges, pivots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7134Crates, e.g. for bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7162Boxes, cartons, cases

Definitions

  • the present invention relates to a tool box and a manufacturing method thereof, in particular to a tool box and a manufacturing method thereof, which can better form a cover body and an injection part of the tool box together.
  • Taiwan Invention Patent No. TWI348961 discloses a tool box structure, including a hollow box body, a soft covering part and a frame part, wherein the frame part is formed on the said The box body, under the current trend of miniaturization, adopts the matching structure in this way, the binding force is limited, and the frame parts are easy to fall off in the process of frequent use.
  • the purpose of the present invention is to provide a tool box and a manufacturing method thereof, which can better shape the cover body of the tool box and the injection part together.
  • a tool box comprising a hollow plastic cover made of a hollow blowing plastic mold and an injection molded part integrally formed with the cover, the cover
  • An accommodating portion for accommodating tools is formed on the inner side
  • the cover body includes an upper cover integrally formed, a lower cover forming the accommodating portion with the upper cover, and a connecting portion integrally connecting the upper cover and the lower cover.
  • the cover body is further provided with an embedding groove for receiving the injection molded parts
  • the mold includes a male mold part and a female mold part that are separated and spaced apart for forming the cover body and are located in the male mold part and the female mold part.
  • a parison die head is suspended above the midpoint position of the connecting line, the parison die head has a tubular plastic parison for forming the cover body, and the tubular plastic parison is formed on the punch part and the concave part.
  • the male mold part clamps one side of the tubular plastic parison to form the upper cover and Inside the lower cover, the female mold part clamps the other side of the tubular plastic parison to form the upper cover and the outside of the lower cover, and the male mold part forms the upper cover and the lower cover correspondingly.
  • a first fixing part embedded in the injection molded part is arranged around one position of the lower cover; The piece is wrapped by the cover.
  • the material of the tubular plastic parison is different from the material of the injection molded part, so that the degree of thermal expansion and contraction of the tubular plastic parison at the same temperature is greater than the degree of thermal expansion and contraction of the injection molded part.
  • the injection molded part is held in the insert groove and wrapped by the tubular plastic parison.
  • the injection molded part is fixed to the first fixing portion by an external force.
  • the injection molded part is vacuum adsorbed to the first fixing part.
  • the injection molded part includes a frame portion formed around the upper cover, the upper cover includes a first bottom wall and a first peripheral wall formed around the first bottom wall, the embedded The groove is a second inserting groove which is arranged around the first peripheral wall for the frame portion to be engaged and held, and the first fixing portion and the second inserting groove are disposed on opposite sides of the frame portion.
  • a second fixing part is provided on the outer part of the female mold part corresponding to one of the upper cover and the lower cover;
  • the marking part of the first embedding groove of the cover body, the second fixing part and the first embedding groove are arranged on opposite sides of the marking part.
  • the injection molded part forms at least one turn.
  • the first peripheral wall further comprises a pair of longitudinally extending first long walls and a pair of first wide walls extending in a transverse direction perpendicular to the longitudinal direction connecting the pair of first long walls,
  • a pair of the first wide walls includes one of the first wide walls connected to the lower cover via a connecting portion and the other first wide wall on the side away from the lower cover,
  • the A first wide wall on one side of the lower wall is provided with a first concave portion arranged in the middle position and a pair of first grooves disposed on the lateral sides of the pair of the first concave portions
  • the frame portion includes corresponding A third concave portion provided in the first concave portion and a third groove provided corresponding to the first groove, and the turning point is formed in the third concave portion and the third groove.
  • the second embedding grooves are arranged corresponding to the contours around the first peripheral wall.
  • the lower cover includes a second bottom wall and a second peripheral wall formed around the second bottom wall, the second peripheral wall includes a pair of second long walls arranged along the vertical direction and a connecting A pair of second wide walls of the second long wall extending along the lateral direction, one of the second wide walls is provided with a second concave portion corresponding to the first concave portion and a second groove located on both lateral sides of the second recessed portion corresponding to the first groove, the first groove and the second groove are respectively provided with a convex block and a snap block, the The tool box is also provided with a buckle lip which is buckled and held on the protruding block and the buckle block to open and close the cover body.
  • a kind of manufacture method of manufacturing tool box comprises the steps:
  • the first step is to provide a hollow blow molding mold, the mold includes a punch part and a female mold part that are separated and opposite to each other for forming the tool box, and a connection between the punch part and the female mold part.
  • the parison die head is suspended above the midpoint of the line, the parison die head has a tubular plastic parison for forming the cover body, and the punch part is provided with a first part that surrounds the cover body.
  • a fixing part, a second fixing part is provided on the die part corresponding to the middle position of the cover body;
  • an injection molded part is provided, and the injection molded part is fixed on the first fixing part and the second fixing part;
  • the third step is to open the parison die head to release the tubular plastic parison between the punch part and the concave die part.
  • the tubular plastic parison is extruded to a certain length, the punch part and the concave die part begin to close together. mold;
  • the fourth step after the mold is closed, the tubular plastic parison begins to slowly cool and solidify in the mold.
  • the solidification reaches a certain level, the blowing hole on the punch part starts to inhale under the control of the solenoid valve, and the gas pressure will make the tubular plastic parison.
  • Different sides are extruded to opposite sides of the female part and the male part;
  • the fifth step under the action of gas pressure and mold cooling, the tubular plastic parison is completely solidified and shaped in the mold, and the tubular plastic parison tightly wraps the injection molded part under the action of high-pressure gas;
  • the sixth step after the product is cured and formed, the mold is opened, the ejector pin is ejected, and the product is manually taken out; the excess waste material is initially trimmed; the product is finely trimmed to remove the excess flash; finally, the product after trimming the flash is burned with a musket to make it fly.
  • the edge is passivated to avoid the burrs on the burrs from hurting the user.
  • the injection-molded part includes a frame portion fixedly positioned on the first fixing portion and a marker portion fixedly positioned on the second fixing portion, and the frame portion and the marker portion are positioned on the side of the tubular plastic parison. opposite sides.
  • the frame portion and the marking portion are respectively fixed to the first fixing portion and the second fixing portion by external force.
  • the frame portion and the marking portion are vacuum adsorbed to the first fixing portion and the second fixing portion, respectively.
  • the injection part is fixed on the part of the male part that forms the inside of the cover, so that the injection part can occupy space , forming an embedded groove on the cover, so that the injection part can be well combined with the cover when molding the cover, and no additional components are required. Under the trend of miniaturization, it can also be well fixed between the two.
  • Fig. 1 is the perspective view when the tool box of the present invention is closed
  • Fig. 2 is the perspective view when the tool box of the present invention is opened
  • Fig. 3 is the perspective exploded view of the tool box of the present invention.
  • Fig. 4 is another perspective exploded view of the tool box of the present invention.
  • Fig. 5 is other perspective exploded view of the tool box of the present invention.
  • Fig. 6 is the perspective view of the mold of the tool box of the present invention.
  • FIG. 7 is a front view of the ejector in the mold of the present invention.
  • Fig. 8 is the front view of the punch part of the ejector device in the present invention.
  • Fig. 9 is a front view of the die portion of the ejector device in the present invention.
  • the tool box 100 includes a cover body and an injection molded part 3 integrally formed with the cover body.
  • the cover body is a hollow plastic made of a hollow blowing plastic molding die 200 , and a plurality of accommodating portions 10 of different shapes and sizes are formed on the inside of the cover body for accommodating tools.
  • the insertion groove of the part 3, the injection part 3 is embedded in the position on the mold 200 corresponding to the insertion groove when the cover body is formed, the material of the cover body and the injection part 3 are different so that under the same temperature
  • the degree of thermal expansion and contraction of the cover body is greater than the degree of thermal expansion and contraction of the injection molded part 3 so that the injection molded part 3 is held in the insertion groove.
  • the cover body includes an upper cover 1 integrally formed, a lower cover 2 forming the receiving portion 10 with the upper cover 1 , and a connection connecting the upper cover 1 and the lower cover 2 .
  • connection part 4 The upper cover 1 includes a first bottom wall 11 and a first peripheral wall 12 surrounding the first bottom wall 11 to form a plurality of the receiving portions 10 .
  • the outer surface of the first bottom wall 11 is provided with a first embedding groove 111 , and the first embedding groove 111 is located in the middle of the outer surface of the first bottom wall 11 .
  • the first peripheral wall 12 includes a pair of separated first wide walls 121 extending in the lateral direction and a pair of first long walls 122 extending in the longitudinal direction connecting the pair of the first wide walls 121 .
  • One of the first wide walls 121 and the lower cover 2 are connected together via the connecting portion 4 .
  • the other first wide wall 121 is provided with a first concave portion 14 and a first handle portion 15 extending in the longitudinal direction in the first concave portion 14 .
  • the first handle portion 15 is connected to the opening of the first recessed portion 14 in the lateral direction.
  • the first wide wall 121 located on the outer side is also provided with first grooves 13 formed concavely on both sides of the first concave portion 14 in the lateral direction, and each of the first grooves 13 is provided with a convex Block 131.
  • the depth of the first groove 13 in the longitudinal direction is smaller than the depth of the first recessed portion 14 in the longitudinal direction.
  • the lower cover 2 includes a second bottom wall 21 and a second peripheral wall 22 surrounding the second bottom wall 21 to form a plurality of the receiving portions 10 .
  • the second peripheral wall 22 is correspondingly provided with a second embedding groove 211 extending along the outer contour of the second peripheral wall 22 .
  • the second peripheral wall 22 includes a pair of separate second wide walls 221 extending in the lateral direction and a pair of second long walls 222 extending in the longitudinal direction connecting the pair of the second wide walls 221 .
  • One of the second wide walls 221 and the first wide walls 121 are connected together via the connecting portion 4 .
  • the second wide wall 221 of the other is provided with a second concave portion 24 and a second handle portion 25 located in the second concave portion 24 extending in the longitudinal direction.
  • the second handle portion 25 is connected to the opening of the second recessed portion 24 in the lateral direction.
  • the second wide wall 221 located on the outer side is also provided with a pair of second grooves 23 recessed on both sides of the second recessed portion 24 in the lateral direction, and each of the second grooves 23 is provided in the A buckle portion 231 .
  • the depth of the second groove 23 in the longitudinal direction is smaller than the depth of the second recessed portion 24 in the longitudinal direction.
  • the first concave portion 14 is disposed corresponding to the second concave portion 24
  • the first groove 13 is disposed corresponding to the second groove 23 .
  • the tool box 100 further includes a pair of locking lips 5 that are fastened to the protruding block 131 and the locking portion 231 .
  • the injection molded part 3 is fixedly pressed into the corresponding position of the embedding groove by external force during fixed molding.
  • the corresponding position of the embedded groove In this way, when the injection molded parts are fixed at the corresponding positions of the embedding grooves (the positions of the punch part and the concave mold part mentioned above), and then under the action of high temperature, the cover body expands and contracts with heat, wrapping the injection parts, which is very good. hold both.
  • the material of the cover body is different from that of the injection molded part.
  • the material of the cover body includes polyethylene, polyvinyl chloride, polypropylene, and polyester.
  • the material of the cover body is high-density polyethylene. .
  • the injection molded part 3 includes a frame portion 31 embedded around one of the upper cover 1 and the lower cover 2 and a middle position embedded in the surface of one of the upper cover 1 and the lower cover 2 . 32 of the logo part.
  • the setting positions of the frame part 31 and the marking part 32 are not necessarily related, because the frame part 31 is embedded along the periphery of the cover body, and the marking part 32 is located in the middle position of the outer surface of the cover body.
  • the frame portion 31 is arranged around the lower cover 2 , and the marking portion 32 is located in the middle of the outer surface of the upper cover 1 for marking.
  • the frame portion 31 and the sign portion 32 respectively form at least one turning point.
  • the material of the cover body can better wrap the frame portion 31 and the sign portion 32, so that the cover body and the injection molded part 3 can be better formed.
  • the frame portion 31 is disposed corresponding to the second peripheral wall 22 and has a pair of third wide walls 311 corresponding to the second wide walls 221 and a pair of third wide walls 311 connected to the pair of the third wide walls 311 .
  • the third long wall 312 is disposed corresponding to the second long wall 222 .
  • One of the third wide walls 311 of the frame portion 31 is provided with a third recess 314 corresponding to the second recess 24 and a third recess 313 corresponding to the second recess 23 .
  • the third concave portion 314 and the third groove 313 have a turning point, which can be better held by the cover.
  • the size of the third recessed portion 314 is slightly smaller than the size of the second recessed portion 24
  • the size of the third groove 313 is slightly smaller than the size of the second recessed portion 23 .
  • the marking part 32 is embedded in the middle position of the exposed surface of the upper cover 1 with the words "KENDO". This lettering also exists in the setting of the corner, which can also be better held by the cover.
  • the mold 200 includes an electric motor 201 for driving the machine, a barrel 202 for loading the material for forming the tool box 100 , an ejector 205 for forming the tool box 100 , The feeding tube 203 of the ejector 205 and a safety door 204 which is closed to prevent danger during production.
  • the ejecting device 205 has a relatively spaced apart male part 2051 and a female part 2052, and a hanging above the midpoint of the line between the male part 2051 and the female part 2052 for removing A parison die 2057 for extruding the material from the tool box.
  • a circulating cooling circuit 2053 is provided on the male part 2051 and the female part 2052 for cooling.
  • the punch part 2051 is provided with an ejector pin 2054 and a blow hole 2055 for ejecting the formed material.
  • the parison die 2057 has a tubular plastic parison 20571 for forming the cover body, and the tubular plastic parison 20571 is formed between the male part 2051 and the female part 2052 and sandwiched by both to form the outer part.
  • the tool box 100 is described.
  • the male mold part 2051 clamps one side of the tubular plastic parison 20571 to form the inside of the upper cover 1 and the lower cover 2, and the female mold part 2052 clamps the tubular plastic parison 20571.
  • the other side is used to form the outside of the upper cover 1 and the lower cover 2 .
  • a first fixing part 2056 embedded in the injection molded part 3 is provided around the position of the male part 2051 corresponding to one of the upper cover 1 and the lower cover 2, and the female mold part 2052 is formed correspondingly.
  • An outer position of one of the upper cover 1 and the lower cover 2 forms a second fixing portion 20521 embedded in the injection molded part 3 .
  • the injection molded part 3 includes a frame portion 31 fixed to the first fixing portion 2056 to form the second insertion groove 211 of the cover, and a frame portion 31 fixed to the second fixing portion 20521 to form the cover The marking portion 32 of the first insertion groove 111 of the body.
  • the material of the tubular plastic parison 20571 is different from the material of the injection molded part 3 so that the degree of thermal expansion and contraction of the tubular plastic parison 20571 is greater than the thermal expansion and contraction of the injection molded part 3 at the same temperature. such that the injection-molded part 3 is held in the insertion groove 111 / 211 and wrapped by the tubular plastic parison 20571 .
  • a method of manufacturing the tool box is as follows: the first step is to provide a mold for hollow blow molding, the mold includes a male mold part 2051 and a female mold part 2052 that are opposite to each other for forming the tool box and are located at a distance.
  • a parison die 2057 is suspended above the midpoint of the connection line between the male part 2051 and the female part 2052.
  • the parison die 2057 has a tubular plastic parison 20571 for forming the cover.
  • the male mold part 2051 is provided with a first fixing part 2056 arranged around the cover body
  • the female mold part 2052 is provided with a second fixing part 20521 corresponding to the middle position of the cover body;
  • an injection molded part 3 is provided.
  • the injection molded part 3 includes a frame part 31 fixedly occupying the first fixing part 2056 and a sign part 32 fixedly occupying the second fixing part 20521.
  • the frame part 31 And the marking parts 32 are located on opposite sides of the tubular plastic parison 20571, and the injection molded parts 3 are loaded into the first fixing part 2056 and the second fixing part 20521, and one of the methods of loading is to press with external force.
  • the second method is to put the injection molded parts into the mold with external force, and then use vacuum adsorption to make the two fit tightly;
  • the third step is to open the parison die 2057 to release the tubular plastic parison 20571 between the punch part 2051 and the die part 2052.
  • the tubular plastic parison is extruded to a certain length, the punch part 2051 and The die part 2052 begins to mold;
  • the tubular plastic parison 20571 begins to slowly cool and solidify in the mold.
  • the air blowing hole 2055 on the punch part 2051 begins to take in air under the control of the solenoid valve, and the gas pressure blows the tubular plastic material.
  • Different sides of the parison 20571 are extruded to opposite sides of the female die part 2052 and the male die part 2051, respectively;
  • the fifth step under the action of gas pressure and mold cooling, the tubular plastic parison 20571 is completely solidified and shaped in the mold, and the tubular plastic parison 20571 tightly wraps the injection molded part 3 under the action of high-pressure gas;
  • the sixth step after the product is cured and formed, the mold is opened, the ejector pin is ejected, and the product is manually taken out; the excess waste material is initially trimmed; the product is finely trimmed to remove the excess flash; finally, the product after trimming the flash is burned with a musket to make it fly.
  • the edge is passivated to avoid the burrs on the burrs from hurting the user.
  • the injection molded part 3 includes a frame portion 31 that is fixedly located at the first fixing portion 2056 and a marking portion 32 that is fixedly located at the second fixing portion 20521. The frame portion 31 and the marking portion 32 are located in the Opposite sides of a tubular plastic parison 20571.
  • the tubular plastic parison 20571 is held in the first embedding groove 111 of the marking portion 32 when the upper cover 1 and the lower cover 2 are formed. and the second insertion groove 211 held on the frame portion 31 is reserved.
  • the injection part 3 is fixed on the male part 2051 for molding the inside of the cover, so that the injection part 3 can be realized Occupying the space, the insert groove is formed on the cover body, so that the injection part and the cover body can be well combined when molding the cover body, and no additional components are required. Under the trend of miniaturization, it can also be The fixation between the two is well done. At the same time, since the injection-molded part has different turns (the third groove 313, the third concave part 214, etc.), the cover body can better hold the injection-molded part.

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Abstract

Disclosed in the present invention are a tool case and a mold therefor. The tool case comprises a cover body integrally formed and an injection molded part integrally formed together with the cover body; the cover body is further provided with an embedding groove for accommodating the injection molded part; the mold comprises a male die part and a female die part which are arranged at intervals and forming the cover body, and a preform die for providing a tubular plastic preform for forming the cover body; the tubular plastic preform is formed and clamped between the male die part and the female die part; a first fixed part in which the injection molded part is embedded is provided around a position of the male die part for forming one of an upper cover and a lower cover; the injection molded part is fixed to the first fixed part to form the embedding groove of the cover body in a filling manner, and the injection molded part is wrapped by the cover body. By means of arrangement of the first fixed part on the male die part, the injection molded part is fixed to the first fixed part, so that the injection molded part implements filling to form the embedding groove on the cover body, and the injection molded part and the cover body are well combined together.

Description

工具盒及其制造方法Tool box and method of making the same
本申请要求了申请日为2020年10月17日、申请号为202011113757.3、发明名称为“工具盒及其制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with an application date of October 17, 2020, an application number of 202011113757.3, and an invention title of "tool box and its manufacturing method", the entire contents of which are incorporated into this application by reference.
技术领域technical field
本发明涉及一种工具盒及其制造方法,尤其是涉及一种可以将工具盒的盖体与注塑件更好地成型在一起的工具盒及其制造方法。The present invention relates to a tool box and a manufacturing method thereof, in particular to a tool box and a manufacturing method thereof, which can better form a cover body and an injection part of the tool box together.
背景技术Background technique
中国台湾发明第TWI348961号专利揭示了一种工具盒构造,包括中空状盒体、软质披覆件及框件组成,其中框件是通过紧配合或卡合或螺合等方式成型于所述盒体,在现在小型化需求的趋势下,采用此种方式的配合结构,结合力有限,在经常使用过程中,亦容易使得框件脱落。Taiwan Invention Patent No. TWI348961 discloses a tool box structure, including a hollow box body, a soft covering part and a frame part, wherein the frame part is formed on the said The box body, under the current trend of miniaturization, adopts the matching structure in this way, the binding force is limited, and the frame parts are easy to fall off in the process of frequent use.
因此,确有必要提供一种新的工具盒及其制造方法,以克服上述缺陷。Therefore, it is necessary to provide a new tool box and its manufacturing method to overcome the above-mentioned defects.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于一种可以将工具盒的盖体与注塑件更好地成型在一起的工具盒及其制造方法。The purpose of the present invention is to provide a tool box and a manufacturing method thereof, which can better shape the cover body of the tool box and the injection part together.
本发明的目的通过以下技术方案一来实现:一种工具盒,包括一由中空吹气塑胶模具制成的中空状塑胶状盖体及与所述盖体一体成型的注塑件,所述盖体内侧形成有收容工具的收容部,所述盖体包括一体成型的上盖、与所述上盖形成所述收容部的下盖及一体连接所述上盖及所述下盖的连接部,所述盖体还设有收容所述注塑件的嵌入槽,所述模具包括成型所述盖体的分离间隔相对设置的凸模部分及凹模部分以及位于所述凸模部分和所述凹模部分的连线的中点位置的上方悬挂设置的型坯模头,所述型坯模头具有成型所述盖体的管状塑料型坯,所述管状塑料型坯成型于所述凸 模部分与凹模部分之间并被所述凸模部分及所述凹模部分共同夹持以形成所述工具盒,所述凸模部分夹持所述管状塑料型坯的一侧以形成所述上盖及所述下盖的内部,所述凹模部分夹持所述管状塑料型坯的另一侧以形成所述上盖及所述下盖的外部,所述凸模部分对应形成所述上盖和所述下盖之一者位置的四周设置一嵌入所述注塑件的第一固定部,所述注塑件固定于所述第一固定部以占位形成所述盖体的嵌入槽且所述注塑件被所述盖体包裹。The object of the present invention is achieved by the following technical solution: a tool box, comprising a hollow plastic cover made of a hollow blowing plastic mold and an injection molded part integrally formed with the cover, the cover An accommodating portion for accommodating tools is formed on the inner side, and the cover body includes an upper cover integrally formed, a lower cover forming the accommodating portion with the upper cover, and a connecting portion integrally connecting the upper cover and the lower cover. The cover body is further provided with an embedding groove for receiving the injection molded parts, and the mold includes a male mold part and a female mold part that are separated and spaced apart for forming the cover body and are located in the male mold part and the female mold part. A parison die head is suspended above the midpoint position of the connecting line, the parison die head has a tubular plastic parison for forming the cover body, and the tubular plastic parison is formed on the punch part and the concave part. between the mold parts and jointly clamped by the male mold part and the female mold part to form the tool box, the male mold part clamps one side of the tubular plastic parison to form the upper cover and Inside the lower cover, the female mold part clamps the other side of the tubular plastic parison to form the upper cover and the outside of the lower cover, and the male mold part forms the upper cover and the lower cover correspondingly. A first fixing part embedded in the injection molded part is arranged around one position of the lower cover; The piece is wrapped by the cover.
进一步,所述管状塑料型坯的材料与所述注塑件的材料不同以使得在相同温度下所述管状塑料型坯的热胀冷缩的程度大于所述注塑件的热胀冷缩的程度从而令所述注塑件固持于所述嵌入槽并被所述管状塑料型坯包裹。Further, the material of the tubular plastic parison is different from the material of the injection molded part, so that the degree of thermal expansion and contraction of the tubular plastic parison at the same temperature is greater than the degree of thermal expansion and contraction of the injection molded part. The injection molded part is held in the insert groove and wrapped by the tubular plastic parison.
进一步,所述注塑件被外力固定于所述第一固定部。Further, the injection molded part is fixed to the first fixing portion by an external force.
进一步,所述注塑件被真空吸附于所述第一固定部。Further, the injection molded part is vacuum adsorbed to the first fixing part.
进一步,所述注塑件包括成型于所述上盖的四周位置设置的框架部,所述上盖包括第一底壁及围设所述第一底壁四周形成的第一周壁,所述嵌入槽为环设于所述第一周壁的供所述框架部卡合固持的第二嵌入槽,第一固定部与所述第二嵌入槽位于所述框架部相对两侧设置。Further, the injection molded part includes a frame portion formed around the upper cover, the upper cover includes a first bottom wall and a first peripheral wall formed around the first bottom wall, the embedded The groove is a second inserting groove which is arranged around the first peripheral wall for the frame portion to be engaged and held, and the first fixing portion and the second inserting groove are disposed on opposite sides of the frame portion.
进一步,所述凹模部分对应所述上盖和下盖的两者之一的外部的设置有一第二固定部,所述注塑件还包括固定于所述第二固定部以占位形成所述盖体的第一嵌入槽的标志部,所述第二固定部与所述第一嵌入槽位于所述标志部的相对两侧设置。Further, a second fixing part is provided on the outer part of the female mold part corresponding to one of the upper cover and the lower cover; The marking part of the first embedding groove of the cover body, the second fixing part and the first embedding groove are arranged on opposite sides of the marking part.
进一步,所述注塑件至少形成一转弯处。Further, the injection molded part forms at least one turn.
进一步,所述第一周壁还包括一对纵向延伸设置的第一长壁及连接一对所述第一长壁的沿垂直于所述纵向方向的横向方向延伸的一对第一宽 壁,一对所述第一宽壁包括经由一连接部与所述下盖连接的其中之一的第一宽壁及远离所述下盖的一侧的另一第一宽壁,所述远离所述下壁的一侧的第一宽壁上设置有在中间位置设置的第一凹陷部及位于一对所述第一凹陷部横向两侧设置的一对第一凹槽,所述框架部包括对应所述所述第一凹陷部设置的第三凹陷部及对应所述第一凹槽设置的第三凹槽,所述转弯处形成于所述第三凹陷部及所述第三凹槽。Further, the first peripheral wall further comprises a pair of longitudinally extending first long walls and a pair of first wide walls extending in a transverse direction perpendicular to the longitudinal direction connecting the pair of first long walls, A pair of the first wide walls includes one of the first wide walls connected to the lower cover via a connecting portion and the other first wide wall on the side away from the lower cover, the A first wide wall on one side of the lower wall is provided with a first concave portion arranged in the middle position and a pair of first grooves disposed on the lateral sides of the pair of the first concave portions, and the frame portion includes corresponding A third concave portion provided in the first concave portion and a third groove provided corresponding to the first groove, and the turning point is formed in the third concave portion and the third groove.
进一步,所述第二嵌入槽对应所述第一周壁四周的轮廓设置。Further, the second embedding grooves are arranged corresponding to the contours around the first peripheral wall.
进一步,所述下盖包括第二底壁及围设所述第二底壁四周形成的第二周壁,所述第二周壁包括一对沿所述竖直方向设置的第二长壁及连接一对所述第二长壁的沿所述横向方向延伸设置的一对第二宽壁,所述其中之一者的第二宽壁上设置有对应所述第一凹陷部设置的第二凹陷部及位于所述第二凹陷部横向两侧的对应所述第一凹槽设置的第二凹槽,所述第一凹槽及第二凹槽中分别设置有凸块及卡扣块,所述工具盒还设置有扣持于所述凸块及所述卡扣块设置的以开启和关闭所述盖体的扣唇。Further, the lower cover includes a second bottom wall and a second peripheral wall formed around the second bottom wall, the second peripheral wall includes a pair of second long walls arranged along the vertical direction and a connecting A pair of second wide walls of the second long wall extending along the lateral direction, one of the second wide walls is provided with a second concave portion corresponding to the first concave portion and a second groove located on both lateral sides of the second recessed portion corresponding to the first groove, the first groove and the second groove are respectively provided with a convex block and a snap block, the The tool box is also provided with a buckle lip which is buckled and held on the protruding block and the buckle block to open and close the cover body.
本发明的目的通过以下技术方案二来实现:一种制造工具盒的制造方法,包括如下步骤:The object of the present invention is realized by following technical scheme two: a kind of manufacture method of manufacturing tool box, comprises the steps:
第一步,提供一种中空吹塑的模具,所述模具包括成型所述工具盒的分离间隔相对设置的凸模部分及凹模部分以及位于所述凸模部分和所述凹模部分的连线的中点位置的上方悬挂设置的型坯模头,所述型坯模头具有成型所述盖体的管状塑料型坯,所述凸模部分设置有环绕所述盖体四周设置的第一固定部,所述凹模部分对应所述盖体的中间位置设置有一第二固定部;The first step is to provide a hollow blow molding mold, the mold includes a punch part and a female mold part that are separated and opposite to each other for forming the tool box, and a connection between the punch part and the female mold part. The parison die head is suspended above the midpoint of the line, the parison die head has a tubular plastic parison for forming the cover body, and the punch part is provided with a first part that surrounds the cover body. a fixing part, a second fixing part is provided on the die part corresponding to the middle position of the cover body;
第二步,提供一注塑件,将所述注塑件固定于所述第一固定部及所述第二固定部;In the second step, an injection molded part is provided, and the injection molded part is fixed on the first fixing part and the second fixing part;
第三步,将型坯模头打开,使其释放管状塑料型坯至凸模部分和凹模部分之间,当管状塑料型坯挤出到一定长度后,凸模部分和凹模部分开始合模;The third step is to open the parison die head to release the tubular plastic parison between the punch part and the concave die part. When the tubular plastic parison is extruded to a certain length, the punch part and the concave die part begin to close together. mold;
第四步,模具合拢后管状塑料型坯在模具内开始慢慢冷却固化,当固化到一定程度后凸模部分上的吹气孔在电磁阀控制下开始进气,气体压力将管状塑料型坯的不同侧分别挤压向凹模部分和凸模部分的相对的两侧;The fourth step, after the mold is closed, the tubular plastic parison begins to slowly cool and solidify in the mold. When the solidification reaches a certain level, the blowing hole on the punch part starts to inhale under the control of the solenoid valve, and the gas pressure will make the tubular plastic parison. Different sides are extruded to opposite sides of the female part and the male part;
第五步,在气体压力和模具冷却的作用下管状塑料型坯在模具内完全固化定型,管状塑料型坯在高压气体作用下紧紧包住注塑件;The fifth step, under the action of gas pressure and mold cooling, the tubular plastic parison is completely solidified and shaped in the mold, and the tubular plastic parison tightly wraps the injection molded part under the action of high-pressure gas;
第六步,产品固化成型后,模具开模,顶针顶出,手工取出产品;初步修剪多余的废料;产品精细修整,去除多余的飞边;最后将修飞边后的产品用火枪烧灼使飞边钝化,以免飞边上的毛刺伤害使用者。The sixth step, after the product is cured and formed, the mold is opened, the ejector pin is ejected, and the product is manually taken out; the excess waste material is initially trimmed; the product is finely trimmed to remove the excess flash; finally, the product after trimming the flash is burned with a musket to make it fly. The edge is passivated to avoid the burrs on the burrs from hurting the user.
进一步,所述注塑件包括固定占位于所述第一固定部的框架部及固定占位于所述第二固定部的标志部,所述框架部及所述标志部位于所述管状塑料型坯的相对两侧。Further, the injection-molded part includes a frame portion fixedly positioned on the first fixing portion and a marker portion fixedly positioned on the second fixing portion, and the frame portion and the marker portion are positioned on the side of the tubular plastic parison. opposite sides.
进一步,在所述制造工具盒的第二步的过程中,所述框架部及所述标志部分别被外力固定于所述第一固定部及所述第二固定部。Further, in the process of the second step of manufacturing the tool box, the frame portion and the marking portion are respectively fixed to the first fixing portion and the second fixing portion by external force.
进一步,在所述制造工具盒的第二步的过程中,框架部及所述标志部分别被真空吸附于所述第一固定部及所述第二固定部。Further, in the process of the second step of manufacturing the tool box, the frame portion and the marking portion are vacuum adsorbed to the first fixing portion and the second fixing portion, respectively.
本发明中的工具盒,通过模具的凸模部分及凹模部分的相对设置,同时将注塑件固定于成型所述盖体内部的所述凸模部分上,以让所述注塑件实现占位,在盖体上成型嵌入槽,使得在成型所述盖体时可以很好地将注塑件与盖体结合在一起,且不需要额外的器件,在小型化需求的趋势下,同样可以很好地进行两者间的固定。In the tool box of the present invention, through the relative arrangement of the male part and the female part of the mold, the injection part is fixed on the part of the male part that forms the inside of the cover, so that the injection part can occupy space , forming an embedded groove on the cover, so that the injection part can be well combined with the cover when molding the cover, and no additional components are required. Under the trend of miniaturization, it can also be well fixed between the two.
附图说明Description of drawings
图1为本发明的工具盒闭合时的立体图;Fig. 1 is the perspective view when the tool box of the present invention is closed;
图2为本发明的工具盒打开时的立体图;Fig. 2 is the perspective view when the tool box of the present invention is opened;
图3为本发明的工具盒的立体分解图;Fig. 3 is the perspective exploded view of the tool box of the present invention;
图4为本发明的工具盒的另一立体分解图;Fig. 4 is another perspective exploded view of the tool box of the present invention;
图5为本发明的工具盒的其他立体分解图;Fig. 5 is other perspective exploded view of the tool box of the present invention;
图6为本发明的工具盒的模具的立体图;Fig. 6 is the perspective view of the mold of the tool box of the present invention;
图7为本发明的模具中的顶出装置的主视图;7 is a front view of the ejector in the mold of the present invention;
图8为本发明中的顶出装置的凸模部分的正视图;Fig. 8 is the front view of the punch part of the ejector device in the present invention;
图9为本发明中的顶出装置的凹模部分的正视图。Fig. 9 is a front view of the die portion of the ejector device in the present invention.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或组件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the orientations or positional relationships shown in the accompanying drawings, only for the purpose of It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以下,将结合图1至图9介绍本发明的工具盒100及其模具200。Hereinafter, the tool box 100 and the mold 200 thereof of the present invention will be described with reference to FIGS. 1 to 9 .
请参照图1至图9,所述工具盒100包括盖体及与所述盖体一体成型的注塑件3。所述盖体为中空吹气塑胶成型模具200制成的中空状塑胶,所述盖体内侧形成有若干不同形状大小的以收容工具的收容部10,所述盖体还设有收容所述注塑件3的嵌入槽,所述注塑件3在盖体成型时一并嵌入所述嵌入槽对应的模具200上的位置,所述盖体与所述注塑件3的材料不同以使得在相同温度下所述盖体热胀冷缩的程度大于所述注塑件3热胀冷缩的程度从而所述注塑件3固持于所述嵌入槽。Referring to FIGS. 1 to 9 , the tool box 100 includes a cover body and an injection molded part 3 integrally formed with the cover body. The cover body is a hollow plastic made of a hollow blowing plastic molding die 200 , and a plurality of accommodating portions 10 of different shapes and sizes are formed on the inside of the cover body for accommodating tools. The insertion groove of the part 3, the injection part 3 is embedded in the position on the mold 200 corresponding to the insertion groove when the cover body is formed, the material of the cover body and the injection part 3 are different so that under the same temperature The degree of thermal expansion and contraction of the cover body is greater than the degree of thermal expansion and contraction of the injection molded part 3 so that the injection molded part 3 is held in the insertion groove.
请参照图1至图5所示,所述盖体包括一体成型的上盖1、与所述上盖1形成所述收容部10的下盖2及连接所述上盖1及下盖2的连接部4。所述上盖1包括第一底壁11及围设所述第一底壁11四周以形成若干所述收容部10的第一周壁12。所述第一底壁11的外表面设置有一第一嵌入槽111,所述第一嵌入槽111位于所述第一底壁11外表面的中间位置。所述第一周壁12包括一对分离设置的沿横向方向延伸的第一宽壁121及连接一对所述第一宽壁121的一对沿纵向方向延伸的第一长壁122。其中之一的所述第一宽壁121与所述下盖2经由所述连接部4连接在一起。另一者的第一宽壁121上设置有一第一凹陷部14、位于所述第一凹陷部14在沿纵向方向延伸设置的第一把手部15。所述第一把手部15在所述横向方向连接所述第一凹陷部14的开口。位于外侧的所述第一宽壁121上还设有位于所述第一凹陷部14的横向方向两侧凹设形成的第一凹槽13,每一所述第一凹槽13内设置一凸块131。所述第一凹槽13在纵向方向的深度小于所述第一凹陷部14在纵向方向的深度。Referring to FIG. 1 to FIG. 5 , the cover body includes an upper cover 1 integrally formed, a lower cover 2 forming the receiving portion 10 with the upper cover 1 , and a connection connecting the upper cover 1 and the lower cover 2 . connection part 4. The upper cover 1 includes a first bottom wall 11 and a first peripheral wall 12 surrounding the first bottom wall 11 to form a plurality of the receiving portions 10 . The outer surface of the first bottom wall 11 is provided with a first embedding groove 111 , and the first embedding groove 111 is located in the middle of the outer surface of the first bottom wall 11 . The first peripheral wall 12 includes a pair of separated first wide walls 121 extending in the lateral direction and a pair of first long walls 122 extending in the longitudinal direction connecting the pair of the first wide walls 121 . One of the first wide walls 121 and the lower cover 2 are connected together via the connecting portion 4 . The other first wide wall 121 is provided with a first concave portion 14 and a first handle portion 15 extending in the longitudinal direction in the first concave portion 14 . The first handle portion 15 is connected to the opening of the first recessed portion 14 in the lateral direction. The first wide wall 121 located on the outer side is also provided with first grooves 13 formed concavely on both sides of the first concave portion 14 in the lateral direction, and each of the first grooves 13 is provided with a convex Block 131. The depth of the first groove 13 in the longitudinal direction is smaller than the depth of the first recessed portion 14 in the longitudinal direction.
请参照图1至图5所示,所述下盖2包括第二底壁21及围设所述第二底壁21四周以形成若干所述收容部10的第二周壁22。所述第二周壁22上对应设置有沿第二周壁22外轮廓延伸形成的第二嵌入槽211。所述第二周壁22包括一对分离设置的沿横向方向延伸的第二宽壁221及连接一对所述第二宽壁221的一对沿纵向方向延伸的第二长壁222。其中之一的所述第二宽壁221与所述第一宽壁121经由所述连接部4连接在一起。另一者的第二宽壁221上设置有一第二凹陷部24、位于所述第二凹陷部24在沿纵向方向延伸设置的第二把手部25。所述第二把手部25在所述横向方向连接所述第二凹陷部24的开口。位于外侧的所述第二宽壁221上还设有位于所述第二凹陷部24的横向方向两侧凹设形成的一对第二凹槽23,每一所述第二凹槽23内设置一卡扣部231。所述第二凹槽23在纵向方向的深度小于所述第二凹陷部24在纵向方向的深度。其中所述第一凹陷部14对应所述第二凹陷部24设置,所述第一凹槽13对应所述第二凹槽23 设置。所述工具盒100还包括扣持于所述凸块131及所述卡扣部231的一对扣唇5。Referring to FIGS. 1 to 5 , the lower cover 2 includes a second bottom wall 21 and a second peripheral wall 22 surrounding the second bottom wall 21 to form a plurality of the receiving portions 10 . The second peripheral wall 22 is correspondingly provided with a second embedding groove 211 extending along the outer contour of the second peripheral wall 22 . The second peripheral wall 22 includes a pair of separate second wide walls 221 extending in the lateral direction and a pair of second long walls 222 extending in the longitudinal direction connecting the pair of the second wide walls 221 . One of the second wide walls 221 and the first wide walls 121 are connected together via the connecting portion 4 . The second wide wall 221 of the other is provided with a second concave portion 24 and a second handle portion 25 located in the second concave portion 24 extending in the longitudinal direction. The second handle portion 25 is connected to the opening of the second recessed portion 24 in the lateral direction. The second wide wall 221 located on the outer side is also provided with a pair of second grooves 23 recessed on both sides of the second recessed portion 24 in the lateral direction, and each of the second grooves 23 is provided in the A buckle portion 231 . The depth of the second groove 23 in the longitudinal direction is smaller than the depth of the second recessed portion 24 in the longitudinal direction. The first concave portion 14 is disposed corresponding to the second concave portion 24 , and the first groove 13 is disposed corresponding to the second groove 23 . The tool box 100 further includes a pair of locking lips 5 that are fastened to the protruding block 131 and the locking portion 231 .
在本实施方式中,所述注塑件3在固定成型时被外力固定压入所述嵌入槽对应的位置,在另外一实施方式中,所述注塑件在盖体成型时被真空吸附于所述嵌入槽对应的位置。如此,在注塑件固定在嵌入槽对应的位置(前文所述凸模部分和凹模部分的位置),再经由高温作用下,盖体发生热胀冷缩,包裹住所述注塑件,很好地固持了两者。所述盖体与注塑件的材料不一样,一般所述盖体的材料有聚乙烯、聚氯乙烯、聚丙烯、聚酯,在本实施方式中,制成盖体的材料为高密度聚乙烯。In this embodiment, the injection molded part 3 is fixedly pressed into the corresponding position of the embedding groove by external force during fixed molding. The corresponding position of the embedded groove. In this way, when the injection molded parts are fixed at the corresponding positions of the embedding grooves (the positions of the punch part and the concave mold part mentioned above), and then under the action of high temperature, the cover body expands and contracts with heat, wrapping the injection parts, which is very good. hold both. The material of the cover body is different from that of the injection molded part. Generally, the material of the cover body includes polyethylene, polyvinyl chloride, polypropylene, and polyester. In this embodiment, the material of the cover body is high-density polyethylene. .
所述注塑件3包括嵌设于所述上盖1与下盖2两者之一的四周的框架部31及嵌设于所述上盖1与下盖2两者之一的表面的中间位置的标志部32。框架部31及标志部32的设置位置没有必然关系,因为框架部31是沿着盖体的四周嵌设的,而标志部32是位于所述盖体外表面的中间位置。在本实施方式中,所述框架部31设于所述下盖2的四周,所述标志部32是位于所述上盖1的外表面的中间位置,用以标识。所述框架部31及所述标志部32至少分别形成一个转弯处,在成型过程中,盖体的材料能更好地包裹框架部31及标志部32,实现盖体与注塑件3更好地结合。在本实施例中,框架部31对应所述第二周壁22设置并具有对应所述第二宽壁221对应设置的一对第三宽壁311及连接一对所述第三宽壁311设置的第三长壁312,所述第三长壁312对应所述第二长壁222设置。所述框架部31在其中之一者的第三宽壁311上对应所述第二凹陷部24设置有第三凹陷部314及对应所述第二凹槽23设置有第三凹槽313。此处,在所述第三凹陷部314及第三凹槽313的部分即存在转弯处,进而可以更好地被所述盖体固持。所述第三凹陷部314的尺寸略小于所述第二凹陷部24的尺寸,所述第三凹槽313的尺寸略小于所述第二凹槽23的尺寸。The injection molded part 3 includes a frame portion 31 embedded around one of the upper cover 1 and the lower cover 2 and a middle position embedded in the surface of one of the upper cover 1 and the lower cover 2 . 32 of the logo part. The setting positions of the frame part 31 and the marking part 32 are not necessarily related, because the frame part 31 is embedded along the periphery of the cover body, and the marking part 32 is located in the middle position of the outer surface of the cover body. In this embodiment, the frame portion 31 is arranged around the lower cover 2 , and the marking portion 32 is located in the middle of the outer surface of the upper cover 1 for marking. The frame portion 31 and the sign portion 32 respectively form at least one turning point. During the molding process, the material of the cover body can better wrap the frame portion 31 and the sign portion 32, so that the cover body and the injection molded part 3 can be better formed. combine. In this embodiment, the frame portion 31 is disposed corresponding to the second peripheral wall 22 and has a pair of third wide walls 311 corresponding to the second wide walls 221 and a pair of third wide walls 311 connected to the pair of the third wide walls 311 . The third long wall 312 is disposed corresponding to the second long wall 222 . One of the third wide walls 311 of the frame portion 31 is provided with a third recess 314 corresponding to the second recess 24 and a third recess 313 corresponding to the second recess 23 . Here, the third concave portion 314 and the third groove 313 have a turning point, which can be better held by the cover. The size of the third recessed portion 314 is slightly smaller than the size of the second recessed portion 24 , and the size of the third groove 313 is slightly smaller than the size of the second recessed portion 23 .
而所述标志部32在本实施方式中,是以“KENDO”的字样嵌入所述上盖1的外露的表面的中间位置。此字样亦存在转弯处的设置,亦能更好地被所述盖体固持。In the present embodiment, the marking part 32 is embedded in the middle position of the exposed surface of the upper cover 1 with the words "KENDO". This lettering also exists in the setting of the corner, which can also be better held by the cover.
请参照图6至图9,所述模具200包括一带动机器运转的电动马达201、用于装载成型工具盒100的材料的料筒202、成型所述工具盒100的顶出装置205、将材料传输进顶出装置205的料管203及一生产时闭合以防发生危险的安全门204。Referring to FIGS. 6 to 9 , the mold 200 includes an electric motor 201 for driving the machine, a barrel 202 for loading the material for forming the tool box 100 , an ejector 205 for forming the tool box 100 , The feeding tube 203 of the ejector 205 and a safety door 204 which is closed to prevent danger during production.
所述顶出装置205中具有相对分隔设置的凸模部分2051和凹模部分2052及位于所述凸模部分2051和凹模部分2052之间连线的中点的上方的悬挂着的用于将成型工具盒的材料挤出的型坯模头2057。凸模部分2051和凹模部分2052上设置有一循环的冷却回路2053,用于降温。凸模部分2051上设有用于将成型后的材料顶出的顶针2054及吹气孔2055。所述型坯模头2057具有成型所述盖体的管状塑料型坯20571,所述管状塑料型坯20571成型于所述凸模部分2051及凹模部分2052之间被两者夹持以形成所述工具盒100。所述凸模部分2051夹持所述管状塑料型坯20571的一侧以形成所述上盖1及所述下盖2的内部,所述凹模部分2052夹持所述管状塑料型坯20571的另一侧以形成所述上盖1及所述下盖2的外部。所述凸模部分2051对应形成所述上盖1和所述下盖2之一者的位置的四周设置一嵌入所述注塑件3的第一固定部2056,所述凹模部分2052对应形成所述上盖1和所述下盖2之一者的外部位置形成一嵌入所述注塑件3的第二固定部20521。所述注塑件3包括固定于所述第一固定部2056以占位形成所述盖体的第二嵌入槽211的框架部31及固定于所述第二固定部20521以占位形成所述盖体的第一嵌入槽111的标志部32。The ejecting device 205 has a relatively spaced apart male part 2051 and a female part 2052, and a hanging above the midpoint of the line between the male part 2051 and the female part 2052 for removing A parison die 2057 for extruding the material from the tool box. A circulating cooling circuit 2053 is provided on the male part 2051 and the female part 2052 for cooling. The punch part 2051 is provided with an ejector pin 2054 and a blow hole 2055 for ejecting the formed material. The parison die 2057 has a tubular plastic parison 20571 for forming the cover body, and the tubular plastic parison 20571 is formed between the male part 2051 and the female part 2052 and sandwiched by both to form the outer part. The tool box 100 is described. The male mold part 2051 clamps one side of the tubular plastic parison 20571 to form the inside of the upper cover 1 and the lower cover 2, and the female mold part 2052 clamps the tubular plastic parison 20571. The other side is used to form the outside of the upper cover 1 and the lower cover 2 . A first fixing part 2056 embedded in the injection molded part 3 is provided around the position of the male part 2051 corresponding to one of the upper cover 1 and the lower cover 2, and the female mold part 2052 is formed correspondingly. An outer position of one of the upper cover 1 and the lower cover 2 forms a second fixing portion 20521 embedded in the injection molded part 3 . The injection molded part 3 includes a frame portion 31 fixed to the first fixing portion 2056 to form the second insertion groove 211 of the cover, and a frame portion 31 fixed to the second fixing portion 20521 to form the cover The marking portion 32 of the first insertion groove 111 of the body.
所述管状塑料型坯20571的材料与所述注塑件3的材料不同以使得在相同温度下所述管状塑料型坯20571的热胀冷缩的程度大于所述注塑件3的热胀冷 缩的程度从而令所述注塑件3固持于所述嵌入槽111/211并被所述管状塑料型坯20571包裹。The material of the tubular plastic parison 20571 is different from the material of the injection molded part 3 so that the degree of thermal expansion and contraction of the tubular plastic parison 20571 is greater than the thermal expansion and contraction of the injection molded part 3 at the same temperature. such that the injection-molded part 3 is held in the insertion groove 111 / 211 and wrapped by the tubular plastic parison 20571 .
一种制造所述工具盒的方法如下:第一步,提供一种中空吹塑的模具,所述模具包括成型所述工具盒的分离间隔相对设置的凸模部分2051及凹模部分2052以及位于所述凸模部分2051和所述凹模部分2052的连线的中点位置的上方悬挂设置的型坯模头2057,所述型坯模头2057具有成型所述盖体的管状塑料型坯20571,所述凸模部分2051设置有环绕所述盖体四周设置的第一固定部2056,所述凹模部分2052对应所述盖体的中间位置设置有一第二固定部20521;A method of manufacturing the tool box is as follows: the first step is to provide a mold for hollow blow molding, the mold includes a male mold part 2051 and a female mold part 2052 that are opposite to each other for forming the tool box and are located at a distance. A parison die 2057 is suspended above the midpoint of the connection line between the male part 2051 and the female part 2052. The parison die 2057 has a tubular plastic parison 20571 for forming the cover. , the male mold part 2051 is provided with a first fixing part 2056 arranged around the cover body, and the female mold part 2052 is provided with a second fixing part 20521 corresponding to the middle position of the cover body;
第二步,提供注塑件3,所述注塑件3包括固定占位于所述第一固定部2056的框架部31及固定占位于所述第二固定部20521的标志部32,所述框架部31及所述标志部32位于所述管状塑料型坯20571的相对两侧,将注塑件3装入所述第一固定部2056及第二固定部20521,装入的方法其中之一是用外力压入模具,使两者互相紧配合,第二种方法是用外力将注塑件装入模具,再利用真空吸附,使得两者紧配合;In the second step, an injection molded part 3 is provided. The injection molded part 3 includes a frame part 31 fixedly occupying the first fixing part 2056 and a sign part 32 fixedly occupying the second fixing part 20521. The frame part 31 And the marking parts 32 are located on opposite sides of the tubular plastic parison 20571, and the injection molded parts 3 are loaded into the first fixing part 2056 and the second fixing part 20521, and one of the methods of loading is to press with external force. The second method is to put the injection molded parts into the mold with external force, and then use vacuum adsorption to make the two fit tightly;
第三步,将型坯模头2057打开,使其释放管状塑料型坯20571至凸模部分2051和凹模部分2052之间,当管状塑料型坯挤出到一定长度后,凸模部分2051和凹模部分2052开始合模;The third step is to open the parison die 2057 to release the tubular plastic parison 20571 between the punch part 2051 and the die part 2052. When the tubular plastic parison is extruded to a certain length, the punch part 2051 and The die part 2052 begins to mold;
第四步,模具合拢后管状塑料型坯20571在模具内开始慢慢冷却固化,当固化到一定程度后凸模部分2051上的吹气孔2055在电磁阀控制下开始进气,气体压力将管状塑料型坯20571的不同侧分别挤压向凹模部分2052和凸模部分2051的相对的两侧;In the fourth step, after the mold is closed, the tubular plastic parison 20571 begins to slowly cool and solidify in the mold. When the solidification reaches a certain level, the air blowing hole 2055 on the punch part 2051 begins to take in air under the control of the solenoid valve, and the gas pressure blows the tubular plastic material. Different sides of the parison 20571 are extruded to opposite sides of the female die part 2052 and the male die part 2051, respectively;
第五步,在气体压力和模具冷却的作用下管状塑料型坯20571在模具内完全固化定型,管状塑料型坯20571在高压气体作用下紧紧包住注塑件3;The fifth step, under the action of gas pressure and mold cooling, the tubular plastic parison 20571 is completely solidified and shaped in the mold, and the tubular plastic parison 20571 tightly wraps the injection molded part 3 under the action of high-pressure gas;
第六步,产品固化成型后,模具开模,顶针顶出,手工取出产品;初步修 剪多余的废料;产品精细修整,去除多余的飞边;最后将修飞边后的产品用火枪烧灼使飞边钝化,以免飞边上的毛刺伤害使用者。The sixth step, after the product is cured and formed, the mold is opened, the ejector pin is ejected, and the product is manually taken out; the excess waste material is initially trimmed; the product is finely trimmed to remove the excess flash; finally, the product after trimming the flash is burned with a musket to make it fly. The edge is passivated to avoid the burrs on the burrs from hurting the user.
由于所述凸模部分2051及凹模部分2052夹持于所述管状塑料型坯20571的相对两侧,故所述管状塑料型坯20571成型所述工具盒100时,所述凸模部分2051成型所述上盖1及所述下盖2的内部,而凹模部分2052成型所述上盖1及所述下盖2的外部。所述注塑件3包括固定占位于所述第一固定部2056的框架部31及固定占位于所述第二固定部20521的标志部32,所述框架部31及所述标志部32位于所述管状塑料型坯20571的相对两侧。而由于框架部31及标志部32的占位设计,使得所述管状塑料型坯20571在成型所述上盖1及所述下盖2时,固持于所述标志部32的第一嵌入槽111及固持于所述框架部31的第二嵌入槽211被预留出来。Since the male mold part 2051 and the female mold part 2052 are clamped on opposite sides of the tubular plastic parison 20571 , when the tubular plastic parison 20571 forms the tool box 100 , the male mold part 2051 is formed. The inside of the upper cover 1 and the lower cover 2 , and the die portion 2052 molds the outside of the upper cover 1 and the lower cover 2 . The injection molded part 3 includes a frame portion 31 that is fixedly located at the first fixing portion 2056 and a marking portion 32 that is fixedly located at the second fixing portion 20521. The frame portion 31 and the marking portion 32 are located in the Opposite sides of a tubular plastic parison 20571. Due to the space-occupying design of the frame portion 31 and the marking portion 32 , the tubular plastic parison 20571 is held in the first embedding groove 111 of the marking portion 32 when the upper cover 1 and the lower cover 2 are formed. and the second insertion groove 211 held on the frame portion 31 is reserved.
本发明中通过模具200的凸模部分2051及凹模部分2052的相对设置,同时将注塑件3固定于成型所述盖体内部的所述凸模部分2051上,以让所述注塑件3实现占位,在盖体上成型嵌入槽,使得在成型所述盖体时可以很好地将注塑件与盖体结合在一起,且不需要额外的器件,在小型化需求的趋势下,同样可以很好地进行两者间的固定。同时,由于注塑件具有不同的转弯处(第三凹槽313、第三凹陷部214等),使得盖体能更好地固持所述注塑件。In the present invention, through the relative arrangement of the male part 2051 and the female part 2052 of the mold 200 , the injection part 3 is fixed on the male part 2051 for molding the inside of the cover, so that the injection part 3 can be realized Occupying the space, the insert groove is formed on the cover body, so that the injection part and the cover body can be well combined when molding the cover body, and no additional components are required. Under the trend of miniaturization, it can also be The fixation between the two is well done. At the same time, since the injection-molded part has different turns (the third groove 313, the third concave part 214, etc.), the cover body can better hold the injection-molded part.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some or all of the technical features thereof are equivalently replaced; these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
以上所述仅为本发明的部分实施方式,不是全部的实施方式,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变化,均为本发明的权利要求所涵盖。The above descriptions are only part of the embodiments of the present invention, not all of the embodiments. Any equivalent changes to the technical solutions of the present invention taken by those of ordinary skill in the art by reading the description of the present invention are covered by the claims of the present invention. .

Claims (14)

  1. 一种工具盒,包括一由中空吹气塑胶模具制成的中空状塑胶状盖体及与所述盖体一体成型的注塑件,所述盖体内侧形成有收容工具的收容部,所述盖体包括一体成型的上盖、与所述上盖形成所述收容部的下盖及一体连接所述上盖及所述下盖的连接部,其特征在于:所述盖体还设有收容所述注塑件的嵌入槽,所述模具包括成型所述盖体的分离间隔相对设置的凸模部分及凹模部分以及位于所述凸模部分和所述凹模部分的连线的中点位置的上方悬挂设置的型坯模头,所述型坯模头具有成型所述盖体的管状塑料型坯,所述管状塑料型坯成型于所述凸模部分与凹模部分之间并被所述凸模部分及所述凹模部分共同夹持以形成所述工具盒,所述凸模部分夹持所述管状塑料型坯的一侧以形成所述上盖及所述下盖的内部,所述凹模部分夹持所述管状塑料型坯的另一侧以形成所述上盖及所述下盖的外部,所述凸模部分对应形成所述上盖和所述下盖之一者位置的四周设置一嵌入所述注塑件的第一固定部,所述注塑件固定于所述第一固定部以占位形成所述盖体的嵌入槽且所述注塑件被所述盖体包裹。A tool box includes a hollow plastic cover body made of a hollow blowing plastic mold and an injection molded part integrally formed with the cover body, the inside of the cover body is formed with a accommodating part for accommodating tools, the cover The body includes an integrally formed upper cover, a lower cover that forms the receiving portion with the upper cover, and a connecting portion that integrally connects the upper cover and the lower cover, and is characterized in that the cover body is further provided with a receiving place The embedding groove of the injection molded part, the mold comprises a male mold part and a female mold part that are oppositely arranged at a separation interval for forming the cover body, and a middle point position of the connecting line between the male mold part and the female mold part. A parison die head suspended above, the parison die head has a tubular plastic parison for forming the cover body, the tubular plastic parison is formed between the male part and the female part and is formed by the The male mold part and the female mold part are jointly clamped to form the tool box, and the male mold part clamps one side of the tubular plastic parison to form the interior of the upper cover and the lower cover, so The female mold part clamps the other side of the tubular plastic parison to form the outer part of the upper cover and the lower cover, and the male mold part corresponds to the position of forming one of the upper cover and the lower cover A first fixing part embedded in the injection molded part is arranged around the periphery of the injection molding part, the injection molded part is fixed on the first fixing part to form an embedding groove of the cover body, and the injection molded part is wrapped by the cover body.
  2. 如权利要求1所述的工具盒,其特征在于:所述管状塑料型坯的材料与所述注塑件的材料不同以使得在相同温度下所述管状塑料型坯的热胀冷缩的程度大于所述注塑件的热胀冷缩的程度从而令所述注塑件固持于所述嵌入槽并被所述管状塑料型坯包裹。The tool box according to claim 1, wherein the material of the tubular plastic parison is different from the material of the injection molded part, so that the degree of thermal expansion and contraction of the tubular plastic parison is greater than that of the tubular plastic parison at the same temperature The degree of thermal expansion and contraction of the injection molded part allows the injection molded part to be held in the insertion groove and wrapped by the tubular plastic parison.
  3. 如权利要求2所述的工具盒,其特征在于:所述注塑件被外力固定于所述第一固定部。The tool box of claim 2, wherein the injection molded part is fixed to the first fixing portion by an external force.
  4. 如权利要求3所述的工具盒,其特征在于:所述注塑件被真空吸附于所述第一固定部。The tool box of claim 3, wherein the injection molded part is vacuum adsorbed to the first fixing portion.
  5. 如权利要求2所述的工具盒,其特征在于:所述注塑件包括成型于所述上盖的四周位置设置的框架部,所述上盖包括第一底壁及围设所述第一底壁四周形成的第一周壁,所述嵌入槽为环设于所述第一周壁的供所述框架部卡合固持的第二嵌入槽,第一固定部与所述第二嵌入槽位于所述框架部相对两侧设置。3. The tool box of claim 2, wherein the injection-molded part includes a frame portion formed around the upper cover, and the upper cover includes a first bottom wall and surrounds the first bottom The first peripheral wall is formed around the wall, and the embedded groove is a second embedded groove ringed on the first peripheral wall for the frame portion to be clamped and held, and the first fixed portion and the second embedded groove are located at the The frame parts are arranged on opposite sides.
  6. 如权利要求5所述的工具盒,其特征在于:所述凹模部分对应所述上盖和下盖的两者之一的外部的设置有一第二固定部,所述注塑件还包括固定于所述第二固定部以占位形成所述盖体的第一嵌入槽的标志部32,所述第二固定部与所述第一嵌入槽位于所述标志部的相对两侧设置。6. The tool box according to claim 5, wherein a second fixing portion is provided on the outer portion of the die portion corresponding to one of the upper cover and the lower cover, and the injection molded part further comprises a fixing portion fixed on the outer portion of the upper cover and the lower cover. The second fixing portion forms the marking portion 32 of the first inserting groove of the cover by occupying space, and the second fixing portion and the first inserting groove are disposed on opposite sides of the marking portion.
  7. 如权利要求6所述的工具盒,其特征在于:所述注塑件至少形成一转弯处。The tool box according to claim 6, wherein the injection molded part forms at least one turn.
  8. 如权利要求7所述的工具盒,其特征在于:所述第一周壁还包括一对纵向延伸设置的第一长壁及连接一对所述第一长壁的沿垂直于所述纵向方向的横向方向延伸的一对第一宽壁,一对所述第一宽壁包括经由一连接部与所述下盖连接的其中之一的第一宽壁及远离所述下盖的一侧的另一第一宽壁,远离所述下盖的一侧的第一宽壁上设置有在中间位置设置的第一凹陷部及位于一对所述第一凹陷部横向两侧设置的一对第一凹槽,所述框架部包括对应所述第一凹陷部设置的第三凹陷部及对应所述第一凹槽设置的第三凹槽,所述转弯处形成于所述第三凹陷部及所述第三凹槽。8. The tool box of claim 7, wherein the first peripheral wall further comprises a pair of longitudinally extending first long walls and a pair of first long walls connecting the pair of first long walls along a direction perpendicular to the longitudinal direction A pair of first wide walls extending in the lateral direction of the Another first wide wall, the first wide wall on the side away from the lower cover is provided with a first concave portion arranged in the middle position and a pair of first concave portions disposed on the lateral sides of the pair of first concave portions. a groove, the frame portion includes a third concave portion corresponding to the first concave portion and a third groove disposed corresponding to the first groove, the turning point is formed in the third concave portion and the third groove.
  9. 如权利要求8所述的工具盒,其特征在于:所述第二嵌入槽对应所述第一周壁四周的轮廓设置。8. The tool box according to claim 8, wherein the second embedding groove is arranged corresponding to the contour around the first peripheral wall.
  10. 如权利要求9所述的工具盒,其特征在于:所述下盖包括第二底壁及围设所述第二底壁四周形成的第二周壁,所述第二周壁包括一对沿所述竖直方向设置的第二长壁及连接一对所述第二长壁的沿横向方向延伸设置的一对第二宽壁,所述其中之一者的第二宽壁上设置有对应所述第一凹陷部设置的第二凹陷部及位于所述第二凹陷部横向两侧的对应所述第一凹槽设置的第二凹槽,所述第一凹槽及第二凹槽中分别设置有凸块及卡扣块,所述工具盒还设置有扣持于所述凸块及所述卡扣块设置的以开启和关闭所述盖体的扣唇。9. The tool box of claim 9, wherein the lower cover comprises a second bottom wall and a second peripheral wall formed around the second bottom wall, the second peripheral wall comprises a pair of A second long wall arranged in a vertical direction and a pair of second wide walls extending in a lateral direction connecting a pair of the second long walls, and one of the second wide walls is provided with a corresponding A second recess provided in the first recess and a second recess located on both lateral sides of the second recess corresponding to the first recess, the first recess and the second recess are respectively provided There are protruding blocks and snap blocks, and the tool box is also provided with a snap lip which is buckled and held on the protruding blocks and the snap blocks to open and close the cover body.
  11. 一种制造如权利要求1所述的工具盒的制造方法,其特征在于:包括如下步骤,A method of manufacturing the tool box as claimed in claim 1, characterized in that: comprising the steps of:
    第一步,提供一种中空吹塑的模具,所述模具包括成型所述工具盒的分离间隔相对设置的凸模部分及凹模部分以及位于所述凸模部分和所述凹模部分的连线的中点位置的上方悬挂设置的型坯模头,所述型坯模头具有成型所述盖体的管状塑料型坯,所述凸模部分设置有环绕所述盖体四周设置的第一固定部,所述凹模部分对应所述盖体的中间位置设置有一第二固定部;The first step is to provide a hollow blow molding mold, the mold includes a punch part and a female mold part that are separated and opposite to each other for forming the tool box, and a connection between the punch part and the female mold part. The parison die head is suspended above the midpoint of the line, the parison die head has a tubular plastic parison for forming the cover body, and the punch part is provided with a first part that surrounds the cover body. a fixing part, a second fixing part is provided on the die part corresponding to the middle position of the cover body;
    第二步,提供一注塑件,将所述注塑件固定于所述第一固定部及所述第二固定部;In the second step, an injection molded part is provided, and the injection molded part is fixed on the first fixing part and the second fixing part;
    第三步,将型坯模头打开,使其释放管状塑料型坯至凸模部分和凹模部分之间,当管状塑料型坯挤出到一定长度后,凸模部分和凹模部分开始合模;The third step is to open the parison die head to release the tubular plastic parison between the punch part and the concave die part. When the tubular plastic parison is extruded to a certain length, the punch part and the concave die part begin to close together. mold;
    第四步,模具合拢后管状塑料型坯在模具内开始慢慢冷却固化,当固化到一定程度后凸模部分上的吹气孔在电磁阀控制下开始进气,气体压力将管状塑料型坯的不同侧分别挤压向凹模部分和凸模部分的相对的两侧;The fourth step, after the mold is closed, the tubular plastic parison begins to slowly cool and solidify in the mold. When the solidification reaches a certain level, the blowing hole on the punch part starts to inhale under the control of the solenoid valve, and the gas pressure will make the tubular plastic parison. Different sides are extruded to opposite sides of the female part and the male part;
    第五步,在气体压力和模具冷却的作用下管状塑料型坯在模具内完全固化定型,管状塑料型坯在高压气体作用下紧紧包住注塑件;The fifth step, under the action of gas pressure and mold cooling, the tubular plastic parison is completely solidified and shaped in the mold, and the tubular plastic parison tightly wraps the injection molded part under the action of high-pressure gas;
    第六步,产品固化成型后,模具开模,顶针顶出,手工取出产品;初步修剪多余的废料;产品精细修整,去除多余的飞边;最后将修飞边后的产品用火枪烧灼使飞边钝化,以免飞边上的毛刺伤害使用者。The sixth step, after the product is cured and formed, the mold is opened, the ejector pin is ejected, and the product is manually taken out; the excess waste material is initially trimmed; the product is finely trimmed to remove the excess flash; finally, the product after trimming the flash is burned with a musket to make it fly. The edge is passivated to avoid the burrs on the burrs from hurting the user.
  12. 一种如权利要求11所述的工具盒的制造方法,其特征在于:所述注塑件包括固定占位于所述第一固定部的框架部及固定占位于所述第二固定部的标志部,所述框架部及所述标志部位于所述管状塑料型坯的相对两侧。11. The manufacturing method of the tool box according to claim 11, wherein the injection molded part comprises a frame part fixedly occupying the first fixing part and a sign part fixedly occupying the second fixing part, The frame portion and the marking portion are located on opposite sides of the tubular plastic parison.
  13. 一种如权利要求12所述的工具盒的制造方法,其特征在于:在所述制造工具盒的第二步的过程中,所述框架部及所述标志部分别被外力固定于所述第一固定部及所述第二固定部。12. The method for manufacturing a tool box according to claim 12, wherein in the process of the second step of manufacturing the tool box, the frame part and the marking part are respectively fixed to the first and second parts by external force. a fixing part and the second fixing part.
  14. 一种如权利要求12所述的工具盒的制造方法,其特征在于:在所述制造工具盒的第二步的过程中,框架部及所述标志部分别被真空吸附于所述第一固定部及所述第二固定部。12. The method for manufacturing a tool box as claimed in claim 12, wherein in the process of the second step of manufacturing the tool box, the frame part and the marking part are vacuum adsorbed to the first fixed part respectively. part and the second fixing part.
PCT/CN2021/110091 2020-10-17 2021-08-02 Tool case and manufacturing method therefor WO2022078022A1 (en)

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