WO2022073270A1 - High-efficiency impact crusher - Google Patents
High-efficiency impact crusher Download PDFInfo
- Publication number
- WO2022073270A1 WO2022073270A1 PCT/CN2020/125325 CN2020125325W WO2022073270A1 WO 2022073270 A1 WO2022073270 A1 WO 2022073270A1 CN 2020125325 W CN2020125325 W CN 2020125325W WO 2022073270 A1 WO2022073270 A1 WO 2022073270A1
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- rotor
- fixedly connected
- frame
- hammer
- plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/13—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft and combined with sifting devices, e.g. for making powdered fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
Definitions
- the invention relates to the technical field of crushers, in particular to a high-efficiency impact crusher.
- the impact crusher uses the high-speed rotating rotor to produce high-speed impact on the material thrown into the crushing cavity, and throws the material onto the impact plate, where the material falls down by gravity and rebound force, but the high-speed rotating rotor drives the plate hammer in the tangential direction It hits the material again, throws the material to another counterattack plate, the material is further broken, and then bounces from the counterattack plate to the blow hammer, repeating the above process. Collision between each other, the material continues to produce cracks, until loose and crushed. When the particle size of the material is smaller than the discharge gap between the impact plate and the blow hammer, it will be discharged from the crushing chamber.
- the present invention aims to solve the problems existing in the above-mentioned prior art, and provides a high-efficiency impact crusher.
- the device has a reasonable structure and is designed to screen out smaller materials from the crushing cavity through a screening device during feeding, so that the The crushing cavity can accommodate more materials to be crushed, thereby improving crushing efficiency.
- this high-efficiency impact crusher includes a frame assembly and a rotor assembly located inside the frame assembly, and the rotor assembly includes a rotor and a blow hammer fixed on the outside of the rotor,
- the frame assembly includes a frame, a feeding port opened on the right side of the upper end of the frame, and a discharge port opened at the center of the lower end of the frame.
- a crushing cavity is formed between the rotor assembly and the frame, and the crushing
- the inner side of the cavity is provided with a counterattack plate installed on the frame
- the lower end surface of the feeding port is provided with an elongated material guide plate fixedly connected to the frame
- the left end working plane of the elongated material guide plate is fixedly connected with a Several screen bars are arranged at intervals from front to back.
- the left end of the screen bars is fixedly connected to the inner wall of the lower end of the crushing cavity.
- the small particle material in the material can fall between the screen bars, and directly slide into the discharge port through the gap between the screen bars, so as to avoid the need to crush the small particle material again, so that the crushing cavity can accommodate more needs. crushed materials, thereby improving the working efficiency of the crusher.
- blow bar only one blow bar is provided, the blow bar is located on the lower side of the right end of the rotor, and a counterweight is arranged on the outer side of the rotor, and the counterweight and the blower are arranged symmetrically with respect to the center of the rotor.
- the left end of the blow hammer is provided with a clamping groove on the rotor, the left end of the blow hammer is fixedly connected to the inner side of the clamping groove, and the blow hammer is fixed on the inner side of the clamping groove, so that the blow hammer is in operation. More firm, not easy to fall off the rotor.
- the screening device includes a first screen bar fixedly connected to the inside of the filter hole, the upper end of the first screen bar is fixedly connected with a second screen bar vertically arranged with the first screen bar, and the second screen bar is fixedly connected to the upper end of the first screen bar.
- the installation direction of the screen bar is the same as the rotation direction of the rotor.
- the installation direction of the second screen bar at the upper end is the same as that of the rotor.
- the direction of rotation and the falling direction of the material are the same, which makes it easier for the small particle material to enter the gap between the first screen bar and the second screen bar, which speeds up the screening speed.
- the rotor assembly also includes a rotating shaft fixedly connected to the inner side of the rotor, the rotor is rotatably connected in the crushing cavity, and the front and rear ends of the rotating shaft pass through the frame respectively and are rotatably connected to a support seat, and the lower end of the support seat is rotatably connected.
- a connecting plate welded on the outside of the frame is fixedly connected, a flywheel is fixedly connected to the outside of the rotating shaft at the rear end, and a protective sleeve is fixedly connected to the connecting plate by screws on the outside of the rotating shaft at the front end.
- the upper sides of the front and rear ends of the frame are provided with access doors connected to the frame through hinges, the lower ends of the access doors are located above the horizontal centerline of the rotor, and there are access doors to facilitate the inspection and maintenance of the device.
- front and rear ends of the elongated material guide plate are fixedly connected with sealing plates, and the sealing plates are provided to prevent the material from leaking out from the front and rear ends of the elongated material guide plate.
- the integrated design of the counterweight and the rotor prevents the counterweight from falling off or loosening after being hit, making the connection between the rotor and the counterweight more stable and increasing the service life of the device.
- one end of the backrest is fixedly connected to the outer side of the rotor, and the other end of the backrest is fixedly connected to one side of the blow hammer, and the other side of the blow hammer is the impact surface for impacting the material.
- the direction of the rotor is consistent with the rotation direction of the rotor when it is working, and it is provided with a backrest, so that the impact force can be transmitted to the backrest after being stressed, so as to avoid bending or breaking of the blower after long-term use, thus affecting the crushing effect.
- the present invention has a reasonable structure design, and is provided with sieve bars installed on the elongated material guide plate, so that the small particle materials in the materials entering the crushing cavity from the feeding port can fall between the sieve bars, It slides directly into the discharge port through the gap between the screen bars to avoid the need to crush the small particle materials again, so that the crushing cavity can accommodate more materials to be crushed, thereby improving the working efficiency of the crusher.
- Fig. 1 is the structural representation of the present invention
- Fig. 2 is the top view of the present invention
- Figure 4 is a schematic diagram of the installation of the rotor, the rotating shaft and the plate hammer.
- a high-efficiency impact crusher in this embodiment includes a frame assembly and a rotor assembly located inside the frame assembly.
- the rotor assembly includes a rotor 1 and a rotor fixed on the outside of the rotor 1.
- Blow hammer 2 the frame assembly includes a frame 3, a feeding port 4 opened on the right side of the upper end of the frame 3 and a discharge port 5 opened at the center of the lower end of the frame 3, the rotor 1 assembly and the machine
- a crushing cavity 6 is formed between the racks 3, the inside of the crushing cavity 6 is provided with a counterattack plate 7 installed on the rack 3, and the lower end surface of the feeding port 4 is provided with an extension fixedly connected to the rack 3.
- Material guide plate 21 a plurality of screen bars 24 spaced from front to back are fixedly connected to the working plane at the left end of the elongated material guide plate 21, and the left end of the screen bars 24 is fixedly connected to the inner wall on the right side of the lower end of the crushing cavity 6
- screen bars installed on the elongated material guide plate 21, so that the small particles in the material entering the crushing cavity 6 from the feeding port 4 can fall between the screen bars 24 and pass through the screen bars 24.
- the gap slides directly into the discharge port to avoid the need to crush the small particle materials again, so that the crushing cavity 6 can accommodate more materials to be crushed, thereby improving the working efficiency of the crusher.
- the blow hammer 2 is located on the lower side of the right end of the rotor 1 , and a counterweight 11 is provided outside the rotor 1 .
- the counterweight 11 and the blow hammer 2 are related to the rotor. 1 is arranged symmetrically in the center. In order to ensure the rotational balance of the rotor 1, a counterweight can be set on the rotor 1, and a counterweight can also be set on the flywheel 18 outside the rotating shaft 15.
- the outer side of the left end of the blow hammer 2 is provided with a clamping groove 12 opened on the rotor 1 , and the left end of the blow hammer 2 is fixedly connected to the inner side of the clamping groove 12 to fix the blow hammer 2 on the rotor.
- the inner side of the clamping groove 12 makes the blow hammer 2 more reliable when in use, and it is not easy to fall off the rotor 1 after being stressed.
- the rotor 1 assembly further includes a rotating shaft 15 fixedly connected to the inner side of the rotor 1, the rotor 1 is rotatably connected in the crushing chamber 6, and the front and rear ends of the rotating shaft 15 respectively pass through the frame 3.
- a support base 16 is rotatably connected, the lower end of the support base 16 is fixedly connected with a connecting plate 17 welded on the outside of the frame 3, a flywheel 18 is fixedly connected to the outside of the rotating shaft 15 at the rear end, and the outside of the rotating shaft 15 at the front end is provided with a pass through.
- the protective cover 19 connected to the connecting plate 17 is fixed with screws.
- the upper sides of the front and rear ends of the frame 3 are provided with access doors 20 connected to the frame 3 through hinges, and the lower ends of the access doors 20 are located above the horizontal centerline of the rotor 1 .
- the front and rear ends of the elongated material guide plate 21 are fixedly connected with sealing plates 22 .
- the counterweight block 11 and the rotor 1 are integrally designed, so that the connection between the rotor 1 and the counterweight block 11 is more stable and the service life of the device is increased.
- one end of the backrest 23 is fixedly connected to the outside of the rotor 1, and the other end of the backrest 23 is fixedly connected to one side of the blow hammer 2, and the other side of the blow hammer 2 is used for impact
- the impact surface of the material, the direction of the impact surface is the same as the rotation direction of the rotor 1 when it is working, and the backrest 23 is provided, so that the blow hammer can transmit the impact force to the backrest 23 after being stressed, so as to avoid the long use of the blow hammer 2. Bending or breaking occurs, thus affecting the crushing effect.
- the rotor in the accommodating cavity 6 rotates at a high speed, and the material slides off the elongated material guide plate 21.
- the small particle material enters the inner side of the gap between the front and rear screen bars 24 under the action of gravity , slides along the screen bar 24 to the discharge port 5, and the large-particle material enters the accommodation cavity from the feeding port 4 and then collides with the blow hammer 2 for the first crushing.
- the broken material acts on the blow hammer 2
- the material bounces down to the inner wall of the accommodating cavity 6 for the second crushing, and the material after the second crushing bounces back to the action surface of the blow hammer 2 after one rotation under the action of the counterattack plate 7 for the third crushing. After many times of crushing, the material falls out from the discharge port 5 at the bottom.
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- Crushing And Pulverization Processes (AREA)
Abstract
A high-efficiency impact crusher, comprising a rack assembly and a rotor assembly located at the inner side of the rack assembly. The rotor assembly comprises a rotor (1) and a flat hammer (2) fixed at the outer side of the rotor (1); the rack assembly comprises a rack (3), a feed port (4) formed on the right side of the upper end of the rack (3), and a discharge port (5) formed on the center of the lower end of the rack (3); a crushing cavity (6) is formed between the rack assembly and the rack (3); impact plates (7) mounted on the rack (3) are provided in the crushing cavity (6); an extended guide plate (21) fixedly connected to the rack (3) is provided on the lower end surface of the feed port (4); a working plane on the left end of the extended guide plate (21) is fixedly connected to a plurality of screening strips (24) that are arranged at intervals from front to back; and the left ends of the screening strips (24) are fixedly connected to the inner wall on the right side of the lower end of the crushing cavity (6). The structure of the apparatus is reasonably designed, and when the apparatus is used, some small particle materials can be screened out first, such that the crushing cavity (6) can accommodate more large materials to be crushed, thereby increasing the crushing efficiency of the materials.
Description
本发明涉及一种破碎机技术领域,尤其涉及一种高效反击式破碎机。The invention relates to the technical field of crushers, in particular to a high-efficiency impact crusher.
反击式破碎机利用高速旋转的转子对投进破碎腔内的物料产生高速冲击,并把物料抛射到反击板上,物料受重力和反弹力落下来,但高速旋转的转子带动板锤沿切线方向再次撞击物料,把物料抛向另一块反击板,物料被进一步破碎,然后又从反击板反弹到板锤,重复上述过程,在该过程中由于物料受到板锤的打击、反击板的冲击以及物料相互之间的碰撞,物料不断产生裂缝,直至松散粉碎。当物料粒度小于反击板与板锤之间的排料缝隙时,就被卸出破碎腔。然而现有的反击式破碎机在对物料进行破碎时,物料中通常会混有大量的小于反击板与板锤之间的排料缝隙的物料,这些物料在进入破碎腔后会占据一部分破碎腔的容量,直至板锤将这些物料撞击至容纳腔左端后,这些物料在重力作用下才能从出料口落出,这些较小的物料在容纳腔内不仅会占据容纳腔的容积而且还会大大影响其他物料的破碎速度。The impact crusher uses the high-speed rotating rotor to produce high-speed impact on the material thrown into the crushing cavity, and throws the material onto the impact plate, where the material falls down by gravity and rebound force, but the high-speed rotating rotor drives the plate hammer in the tangential direction It hits the material again, throws the material to another counterattack plate, the material is further broken, and then bounces from the counterattack plate to the blow hammer, repeating the above process. Collision between each other, the material continues to produce cracks, until loose and crushed. When the particle size of the material is smaller than the discharge gap between the impact plate and the blow hammer, it will be discharged from the crushing chamber. However, when the existing impact crusher crushes materials, a large amount of materials that are smaller than the discharge gap between the impact plate and the blow hammer are usually mixed with the materials, and these materials will occupy a part of the crushing cavity after entering the crushing cavity. until the blow hammer hits these materials to the left end of the accommodating cavity, these materials can fall out from the discharge port under the action of gravity, these smaller materials will not only occupy the volume of the accommodating cavity but also greatly Affect the crushing speed of other materials.
发明内容SUMMARY OF THE INVENTION
本发明要解决上述现有技术存在的问题,提供一种高效反击式破碎机,该装置结构设计合理,开有在在进料时将较小的物料通过筛选装置从破碎腔内筛除,使得破碎腔内可容纳更多需要破碎的物料,从而提高破碎效率。The present invention aims to solve the problems existing in the above-mentioned prior art, and provides a high-efficiency impact crusher. The device has a reasonable structure and is designed to screen out smaller materials from the crushing cavity through a screening device during feeding, so that the The crushing cavity can accommodate more materials to be crushed, thereby improving crushing efficiency.
本发明解决其技术问题采用的技术方案:这种高效反击式破碎机,包括机架总成和位于机架总成内侧的转子总成,转子总成包括转子以及固定在转子外侧的板锤,所述机架总成包括机架、开在机架上端右侧的投料口和开在机架下端中心位置的出料口,所述转子总成与机架之间形成破碎腔,所述破碎腔内侧设有安装在机架上的反击板,所述所述投料口的下端面上设有固定连接在机架上的加长导料板,所述加长导料板左端工作平面上固定连接有若干个从前往后间隔设置的筛条,所述筛条左端固定连接在所述破碎腔下端右侧的内壁上,设有安装在加长导料板上的筛条,使得从投料口进入破碎腔内的物料中的小颗粒物 料可以掉落在筛条之间,通过筛条之间的间隙直接滑落进入出料口,避免小颗粒物料需要再一次破碎,从而使得破碎腔可以容纳更多的需要破碎的物料,从而提高破碎机的工作效率。The technical solution adopted by the present invention to solve its technical problems: this high-efficiency impact crusher includes a frame assembly and a rotor assembly located inside the frame assembly, and the rotor assembly includes a rotor and a blow hammer fixed on the outside of the rotor, The frame assembly includes a frame, a feeding port opened on the right side of the upper end of the frame, and a discharge port opened at the center of the lower end of the frame. A crushing cavity is formed between the rotor assembly and the frame, and the crushing The inner side of the cavity is provided with a counterattack plate installed on the frame, the lower end surface of the feeding port is provided with an elongated material guide plate fixedly connected to the frame, and the left end working plane of the elongated material guide plate is fixedly connected with a Several screen bars are arranged at intervals from front to back. The left end of the screen bars is fixedly connected to the inner wall of the lower end of the crushing cavity. The small particle material in the material can fall between the screen bars, and directly slide into the discharge port through the gap between the screen bars, so as to avoid the need to crush the small particle material again, so that the crushing cavity can accommodate more needs. crushed materials, thereby improving the working efficiency of the crusher.
为了进一步完善,板锤只设有一个,所述板锤位于转子右端下侧,所述转子外侧设有配重块,所述配重块和板锤关于转子呈中心对称设置。For further improvement, only one blow bar is provided, the blow bar is located on the lower side of the right end of the rotor, and a counterweight is arranged on the outer side of the rotor, and the counterweight and the blower are arranged symmetrically with respect to the center of the rotor.
进一步完善,板锤左端外侧设有开在所述转子上的卡接槽,所述板锤左端固定连接在所述卡接槽内侧,板锤固定在卡接槽内侧,使得板锤在工作时更加的牢固,不易从转子上脱落。Further improvement, the left end of the blow hammer is provided with a clamping groove on the rotor, the left end of the blow hammer is fixedly connected to the inner side of the clamping groove, and the blow hammer is fixed on the inner side of the clamping groove, so that the blow hammer is in operation. More firm, not easy to fall off the rotor.
进一步完善,筛选装置包括固定连接在所述过滤孔内侧的第一筛条,所述第一筛条上端固定连接有与所述第一筛条的垂直设置的第二筛条,所述第二筛条的安装方向与转子的旋转方向相同,设有相互垂直的第一筛条和第二筛条,使得部分小颗粒物料容易从筛选装置内落出,上端第二筛条的安装方向与转子的转动方向以及物料下落方向相同,使得小颗粒物料更容易进入第一筛条和第二筛条之间的空隙中,加快筛选速度。Further improvement, the screening device includes a first screen bar fixedly connected to the inside of the filter hole, the upper end of the first screen bar is fixedly connected with a second screen bar vertically arranged with the first screen bar, and the second screen bar is fixedly connected to the upper end of the first screen bar. The installation direction of the screen bar is the same as the rotation direction of the rotor. There are first screen bars and second screen bars that are perpendicular to each other, so that some small particles can easily fall out of the screening device. The installation direction of the second screen bar at the upper end is the same as that of the rotor. The direction of rotation and the falling direction of the material are the same, which makes it easier for the small particle material to enter the gap between the first screen bar and the second screen bar, which speeds up the screening speed.
进一步完善,转子总成还包括固定连接在转子内侧的转轴,所述转子转动连接在破碎腔内,所述转轴前后两端分别穿过所述机架转动连接有支撑座,所述支撑座下端固定连接有焊接在机架外侧的连接板,后端所述转轴外侧固定连接有飞轮,前端所述转轴外侧设有通过螺钉固定连接在连接板上的保护套。Further improvement, the rotor assembly also includes a rotating shaft fixedly connected to the inner side of the rotor, the rotor is rotatably connected in the crushing cavity, and the front and rear ends of the rotating shaft pass through the frame respectively and are rotatably connected to a support seat, and the lower end of the support seat is rotatably connected. A connecting plate welded on the outside of the frame is fixedly connected, a flywheel is fixedly connected to the outside of the rotating shaft at the rear end, and a protective sleeve is fixedly connected to the connecting plate by screws on the outside of the rotating shaft at the front end.
进一步完善,机架前后两端上侧开有通过铰链与机架连接的检修门,所述检修门下端位于转子水平中心线以上位置,设有检修门,便于对该装置进行检查和维修。Further improvement, the upper sides of the front and rear ends of the frame are provided with access doors connected to the frame through hinges, the lower ends of the access doors are located above the horizontal centerline of the rotor, and there are access doors to facilitate the inspection and maintenance of the device.
进一步完善,所述加长导料板前后两端固定连接有密封板,设有密封板避免物料从加长导料板的前后两端漏出。Further improvement, the front and rear ends of the elongated material guide plate are fixedly connected with sealing plates, and the sealing plates are provided to prevent the material from leaking out from the front and rear ends of the elongated material guide plate.
进一步完善,配重块和转子为一体化设计,避免配重块在受到撞击后脱落或者松动,使得转子和配重块的连接更加的稳固,增加该装置的使用寿命。Further improvement, the integrated design of the counterweight and the rotor prevents the counterweight from falling off or loosening after being hit, making the connection between the rotor and the counterweight more stable and increasing the service life of the device.
进一步完善,所述转子外侧固定连接有靠背的一端,所述靠背的另一端与所述板锤的一个侧面固定连接,所述板锤另一个侧面为用于撞击物料的撞击面,撞击面的的朝向与转子工作时的转动方向一致,设有靠背,使得板锤受力后可以将冲击力传递到靠背上,从而避免板锤长时间使用后发生弯曲或者断裂,从而影响破碎效果。Further improvement, one end of the backrest is fixedly connected to the outer side of the rotor, and the other end of the backrest is fixedly connected to one side of the blow hammer, and the other side of the blow hammer is the impact surface for impacting the material. The direction of the rotor is consistent with the rotation direction of the rotor when it is working, and it is provided with a backrest, so that the impact force can be transmitted to the backrest after being stressed, so as to avoid bending or breaking of the blower after long-term use, thus affecting the crushing effect.
本发明有益的效果是:本发明结构设计合理,设有安装在加长导料板上的筛条,使得从投料口进入破碎腔内的物料中的小颗粒物料可以掉落在筛条之间,通过筛条之间的间隙直接滑落进入出料口,避免小颗粒物料需要再一次破碎,从而使得破碎腔可以容纳更多的需要破碎的物料,从而提高破碎机的工作效率。The beneficial effects of the present invention are: the present invention has a reasonable structure design, and is provided with sieve bars installed on the elongated material guide plate, so that the small particle materials in the materials entering the crushing cavity from the feeding port can fall between the sieve bars, It slides directly into the discharge port through the gap between the screen bars to avoid the need to crush the small particle materials again, so that the crushing cavity can accommodate more materials to be crushed, thereby improving the working efficiency of the crusher.
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为本发明的截面图;3 is a cross-sectional view of the present invention;
图4为转子、转轴和板锤的安装示意图。Figure 4 is a schematic diagram of the installation of the rotor, the rotating shaft and the plate hammer.
附图标记说明:1、转子,2、板锤,3、机架,4、投料口,5、出料口,6、破碎腔,7、反击板,11、配重块,12、卡接槽,15、转轴,16、支撑座,17、连接板,18、飞轮,19、保护套,20、检修门,21、加长导料板,22、密封板,23、靠背,24、筛条。Description of reference numerals: 1, rotor, 2, blow bar, 3, frame, 4, feeding port, 5, discharging port, 6, crushing cavity, 7, counterattack plate, 11, counterweight, 12, snap connection Slot, 15, Rotating shaft, 16, Support seat, 17, Connecting plate, 18, Flywheel, 19, Protective cover, 20, Access door, 21, Extended guide plate, 22, Sealing plate, 23, Backrest, 24, Screen bar .
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1-3所示,本实施例中一种高效反击式破碎机,包括机架总成和位于机架总成内侧的转子总成,转子总成包括转子1以及固定在转子1外侧的板锤2,所述机架总成包括机架3、开在机架3上端右侧的投料口4和开在机架3下端中心位置的出料口5,所述转子1总成与机架3之间形成破碎腔6,所述破碎腔6内侧设有安装在机架3上的反击板7,所述所述投料口4的下端面上设有固定连接在机架3上的加长导料板21,所述加长导料板21左端工作平面上固定连接有若干个从前往后间隔设置的筛条24,所述筛条24左端固定连接在所述破碎腔6下端右侧的内壁上,设有安装在加长导料板21上的筛条,使得从投料口4进入破碎腔6内的物料中的小颗粒物料可以掉落在筛条24之间,通过筛条24之间的间隙直接滑落进入出料口,避免小颗粒物料需要再一次破碎,从而使得破碎腔6可以容纳更多的需要破碎的物料,从而提高破碎机的工作效率。As shown in Figures 1-3, a high-efficiency impact crusher in this embodiment includes a frame assembly and a rotor assembly located inside the frame assembly. The rotor assembly includes a rotor 1 and a rotor fixed on the outside of the rotor 1. Blow hammer 2, the frame assembly includes a frame 3, a feeding port 4 opened on the right side of the upper end of the frame 3 and a discharge port 5 opened at the center of the lower end of the frame 3, the rotor 1 assembly and the machine A crushing cavity 6 is formed between the racks 3, the inside of the crushing cavity 6 is provided with a counterattack plate 7 installed on the rack 3, and the lower end surface of the feeding port 4 is provided with an extension fixedly connected to the rack 3. Material guide plate 21, a plurality of screen bars 24 spaced from front to back are fixedly connected to the working plane at the left end of the elongated material guide plate 21, and the left end of the screen bars 24 is fixedly connected to the inner wall on the right side of the lower end of the crushing cavity 6 There are screen bars installed on the elongated material guide plate 21, so that the small particles in the material entering the crushing cavity 6 from the feeding port 4 can fall between the screen bars 24 and pass through the screen bars 24. The gap slides directly into the discharge port to avoid the need to crush the small particle materials again, so that the crushing cavity 6 can accommodate more materials to be crushed, thereby improving the working efficiency of the crusher.
如图4所示,板锤2只设有一个,所述板锤2位于转子1右端下侧,所述转子1外侧设有配重块11,所述配重块11和板锤2关于转子1呈中心对称设置,为了保证转子1的转动平衡,可以在转子1上设置配重,也可以在转轴15外侧的飞轮18上设置配重。As shown in FIG. 4 , there is only one blow hammer 2 , the blow hammer 2 is located on the lower side of the right end of the rotor 1 , and a counterweight 11 is provided outside the rotor 1 . The counterweight 11 and the blow hammer 2 are related to the rotor. 1 is arranged symmetrically in the center. In order to ensure the rotational balance of the rotor 1, a counterweight can be set on the rotor 1, and a counterweight can also be set on the flywheel 18 outside the rotating shaft 15.
如图4所示,板锤2左端外侧设有开在所述转子1上的卡接槽12,所述板锤2左端固定连接在所述卡接槽12内侧,将板锤2固定在转子的卡接槽12内侧,使得板锤2在使用时更加的牢靠,受力后不容易从转子1上脱落。As shown in FIG. 4 , the outer side of the left end of the blow hammer 2 is provided with a clamping groove 12 opened on the rotor 1 , and the left end of the blow hammer 2 is fixedly connected to the inner side of the clamping groove 12 to fix the blow hammer 2 on the rotor. The inner side of the clamping groove 12 makes the blow hammer 2 more reliable when in use, and it is not easy to fall off the rotor 1 after being stressed.
如图1和2所示,转子1总成还包括固定连接在转子1内侧的转轴15,所述转子1转动连接在破碎腔6内,所述转轴15前后两端分别穿过所述机架3转动连接有支撑座16,所述支撑座16下端固定连接有焊接在机架3外侧的连接板17,后端所述转轴15外侧固定连接有飞轮18,前端所述转轴15外侧设有通过螺钉固定连接在连接板17上的保护套19。As shown in Figures 1 and 2, the rotor 1 assembly further includes a rotating shaft 15 fixedly connected to the inner side of the rotor 1, the rotor 1 is rotatably connected in the crushing chamber 6, and the front and rear ends of the rotating shaft 15 respectively pass through the frame 3. A support base 16 is rotatably connected, the lower end of the support base 16 is fixedly connected with a connecting plate 17 welded on the outside of the frame 3, a flywheel 18 is fixedly connected to the outside of the rotating shaft 15 at the rear end, and the outside of the rotating shaft 15 at the front end is provided with a pass through. The protective cover 19 connected to the connecting plate 17 is fixed with screws.
如图1所示,机架3前后两端上侧开有通过铰链与机架3连接的检修门20,所述检修门20下端位于转子1水平中心线以上位置。As shown in FIG. 1 , the upper sides of the front and rear ends of the frame 3 are provided with access doors 20 connected to the frame 3 through hinges, and the lower ends of the access doors 20 are located above the horizontal centerline of the rotor 1 .
如图1和2所示,所述加长导料板21前后两端固定连接有密封板22,设有密封板22避免物料从加长导料板21的前后两端漏出。As shown in FIGS. 1 and 2 , the front and rear ends of the elongated material guide plate 21 are fixedly connected with sealing plates 22 .
如图3和4所示,配重块11和转子1为一体化设计,使得转子1和配重块11的连接更加的稳固,增加该装置的使用寿命。As shown in FIGS. 3 and 4 , the counterweight block 11 and the rotor 1 are integrally designed, so that the connection between the rotor 1 and the counterweight block 11 is more stable and the service life of the device is increased.
如图3和4所示,转子1外侧固定连接有靠背23的一端,所述靠背23的另一端与所述板锤2的一个侧面固定连接,所述板锤2另一个侧面为用于撞击物料的撞击面,撞击面的的朝向与转子1工作时的转动方向一致,设有靠背23,使得板锤受力后可以将冲击力传递到靠背23上,从而避免板锤2长时间使用后发生弯曲或者断裂,从而影响破碎效果。As shown in Figures 3 and 4, one end of the backrest 23 is fixedly connected to the outside of the rotor 1, and the other end of the backrest 23 is fixedly connected to one side of the blow hammer 2, and the other side of the blow hammer 2 is used for impact The impact surface of the material, the direction of the impact surface is the same as the rotation direction of the rotor 1 when it is working, and the backrest 23 is provided, so that the blow hammer can transmit the impact force to the backrest 23 after being stressed, so as to avoid the long use of the blow hammer 2. Bending or breaking occurs, thus affecting the crushing effect.
本发明在使用时,容纳腔6内的转子高速旋转,物料从加长导料板21上滑落,滑落的过程中,小颗粒物料在重力的作用下进入前后所述筛条24之间的空隙内侧,顺着筛条24滑向出料口5,而大颗粒的物料则从投料口4内进入容纳腔后与板锤2发生撞击进行第一次破碎,破碎后的物料在板锤2的作用下反弹到容纳腔6的内壁上进行第二次破碎,第二次破碎后的物料在反击板7的作用下反弹到旋转一圈后的板锤2的作用面上进行第三次破碎,最后经过多次破碎后,物料从底部的出料口5落出。When the present invention is in use, the rotor in the accommodating cavity 6 rotates at a high speed, and the material slides off the elongated material guide plate 21. During the sliding process, the small particle material enters the inner side of the gap between the front and rear screen bars 24 under the action of gravity , slides along the screen bar 24 to the discharge port 5, and the large-particle material enters the accommodation cavity from the feeding port 4 and then collides with the blow hammer 2 for the first crushing. The broken material acts on the blow hammer 2 The material bounces down to the inner wall of the accommodating cavity 6 for the second crushing, and the material after the second crushing bounces back to the action surface of the blow hammer 2 after one rotation under the action of the counterattack plate 7 for the third crushing. After many times of crushing, the material falls out from the discharge port 5 at the bottom.
虽然本发明已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those of ordinary skill in the art that various changes in form and detail may be made within the scope of the claims.
Claims (8)
- 一种高效反击式破碎机,包括机架总成和位于机架总成内侧的转子总成,转子总成包括转子(1)以及固定在转子(1)外侧的板锤(2),所述机架总成包括机架(3)、开在机架(3)上端右侧的投料口(4)和开在机架(3)下端中心位置的出料口(5),所述转子(1)总成与机架(3)之间形成破碎腔(6),所述破碎腔(6)内侧设有安装在机架(3)上的反击板(7),其特征是:所述所述投料口(4)的下端面上设有固定连接在机架(3)上的加长导料板(21),所述加长导料板(21)左端工作平面上固定连接有若干个从前往后间隔设置的筛条(24),所述筛条(24)左端固定连接在所述破碎腔(6)下端右侧的内壁上。A high-efficiency impact crusher, comprising a frame assembly and a rotor assembly located inside the frame assembly, the rotor assembly comprising a rotor (1) and a plate hammer (2) fixed on the outside of the rotor (1), the The frame assembly includes a frame (3), a feeding port (4) opened on the right side of the upper end of the frame (3), and a discharge port (5) opened at the center of the lower end of the frame (3), the rotor ( 1) A crushing cavity (6) is formed between the assembly and the frame (3), and the inner side of the crushing cavity (6) is provided with a counterattack plate (7) installed on the frame (3), characterized in that: the The lower end surface of the feeding port (4) is provided with an elongated material guide plate (21) fixedly connected to the frame (3), and a plurality of feeder guide plates (21) are fixedly connected to the working plane at the left end of the elongated material guide plate (21). Go to the screen bars (24) arranged at intervals at the rear, and the left end of the screen bars (24) is fixedly connected to the inner wall on the right side of the lower end of the crushing cavity (6).
- 根据权利要求1所述的一种高效反击式破碎机,其特征是:所述板锤(2)只设有一个,所述板锤(2)位于转子(1)右端下侧,所述转子(1)外侧设有配重块(11),所述配重块(11)和板锤(2)关于转子(1)呈中心对称设置。A high-efficiency impact crusher according to claim 1, characterized in that: there is only one plate hammer (2), the plate hammer (2) is located on the lower side of the right end of the rotor (1), and the rotor (1) A counterweight (11) is provided on the outer side, and the counterweight (11) and the plate hammer (2) are centrally symmetrically arranged with respect to the rotor (1).
- 根据权利要求1所述的一种高效反击式破碎机,其特征是:所述板锤(2)左端外侧设有开在所述转子(1)上的卡接槽(12),所述板锤(2)左端固定连接在所述卡接槽(12)内侧。A high-efficiency impact crusher according to claim 1, characterized in that: a clamping groove (12) opened on the rotor (1) is provided on the outer side of the left end of the plate hammer (2), and the plate hammer (2) is The left end of the hammer (2) is fixedly connected to the inner side of the clamping groove (12).
- 根据权利要求1所述的一种高效反击式破碎机,其特征是:所述转子(1)总成还包括固定连接在转子(1)内侧的转轴(15),所述转子(1)转动连接在破碎腔(6)内,所述转轴(15)前后两端分别穿过所述机架(3)转动连接有支撑座(16),所述支撑座(16)下端固定连接有焊接在机架(3)外侧的连接板(17),后端所述转轴(15)外侧固定连接有飞轮(18),前端所述转轴(15)外侧设有通过螺钉固定连接在连接板(17)上的保护套(19)。The high-efficiency impact crusher according to claim 1, wherein the rotor (1) assembly further comprises a rotating shaft (15) fixedly connected to the inner side of the rotor (1), and the rotor (1) rotates Connected in the crushing cavity (6), the front and rear ends of the rotating shaft (15) pass through the frame (3) and are respectively connected to a support seat (16) for rotation, and the lower end of the support seat (16) is fixedly connected with a welded joint. A connecting plate (17) on the outside of the frame (3), a flywheel (18) is fixedly connected to the outside of the rotating shaft (15) at the rear end, and a connecting plate (17) is fixedly connected to the connecting plate (17) by screws on the outside of the rotating shaft (15) at the front end. protective cover (19).
- 根据权利要求1所述的一种高效反击式破碎机,其特征是:所述机架(3)前后两端上侧开有通过铰链与机架(3)连接的检修门(20),所述检修门(20)下端位于转子(1)水平中心线以上位置。The high-efficiency impact crusher according to claim 1, characterized in that: the upper sides of the front and rear ends of the frame (3) are provided with access doors (20) connected to the frame (3) through hinges, so The lower end of the inspection door (20) is located above the horizontal centerline of the rotor (1).
- 根据权利要求1所述的一种高效反击式破碎机,其特征是:所述加长导料板(21)前后两端固定连接有密封板(22)。The high-efficiency impact crusher according to claim 1, wherein the front and rear ends of the elongated material guide plate (21) are fixedly connected with sealing plates (22).
- 根据权利要求2所述的一种高效反击式破碎机,其特征是:所述配重块(11)和转子(1)为一体化设计。A high-efficiency impact crusher according to claim 2, characterized in that: the counterweight (11) and the rotor (1) are of an integrated design.
- 根据权利要求2或3所述的一种高效反击式破碎机,其特征是:所述转子(1)外侧固定连接有靠背(23)的一端,所述靠背(23)的另一端与所述板锤(2)的一个侧面固定连接,所述板锤(2)另一个侧面为用于撞击物料的撞击面,撞击面的的朝向与转子(1)工作时的转动方向一致。A high-efficiency impact crusher according to claim 2 or 3, characterized in that: one end of a backrest (23) is fixedly connected to the outside of the rotor (1), and the other end of the backrest (23) is connected to the One side surface of the blow hammer (2) is fixedly connected, and the other side surface of the blow hammer (2) is an impact surface for impacting the material, and the direction of the impact surface is consistent with the rotation direction of the rotor (1) during operation.
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