WO2022071134A1 - Machining line system - Google Patents

Machining line system Download PDF

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Publication number
WO2022071134A1
WO2022071134A1 PCT/JP2021/035134 JP2021035134W WO2022071134A1 WO 2022071134 A1 WO2022071134 A1 WO 2022071134A1 JP 2021035134 W JP2021035134 W JP 2021035134W WO 2022071134 A1 WO2022071134 A1 WO 2022071134A1
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WO
WIPO (PCT)
Prior art keywords
plate material
processing
line system
cutter
plate
Prior art date
Application number
PCT/JP2021/035134
Other languages
French (fr)
Japanese (ja)
Inventor
昇悟 堀
Original Assignee
株式会社三共製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社三共製作所 filed Critical 株式会社三共製作所
Priority to CN202180065438.6A priority Critical patent/CN116323032A/en
Priority to KR1020237010246A priority patent/KR20230075442A/en
Priority to JP2022553907A priority patent/JPWO2022071134A1/ja
Priority to EP21875436.4A priority patent/EP4201550A1/en
Publication of WO2022071134A1 publication Critical patent/WO2022071134A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/287Devices for handling sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/021Control or correction devices in association with moving strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material

Definitions

  • the present invention relates to a processing line system including a plate material cutting apparatus capable of cutting a plate material processed by the processing apparatus so as to improve production efficiency.
  • Patent Document 1 describes an anchorer that holds and rotates a strip-shaped steel plate in a rolled state, a press device having a pair of punching dies for punching steel plate parts having a predetermined shape from the strip-shaped steel plate, and an anchorer.
  • the strip-shaped steel sheets are sequentially fed between a pair of punching dies at a predetermined feed pitch, and are arranged on the upstream side of the feed direction with respect to the press device, causing slack in the strip-shaped steel plates when the feed by the feed device is stopped.
  • a punching press machine equipped with a slack forming device for making a slack is disclosed, and a scrap cutter for cutting and collecting the scrap remaining after punching a core steel sheet component from a strip-shaped steel plate is arranged on the downstream side in the feed direction of the pressing device. ..
  • Patent Document 2 describes a sheet separation device that combines a reel wound with a plurality of amorphous sheets and an amorphous sheet material unwound from the plurality of reels, and separates the combined amorphous sheet material for each sheet. And, the amorphous sheet material that has passed through the sheet separation device is reunited, and the cutting device that cuts the united amorphous sheet material to a predetermined size and the amorphous sheet material cut by the cutting device are laminated for one iron core.
  • An amorphous iron core manufacturing device including a weighing device for weighing is disclosed, and a control device is used to rotate the reel of the anchorer device, the amount of sheet material to be sent to the cutting device, the motor to be cut, and the timing of pulling the cut sheet material with a clamp cylinder. , Etc. are controlled.
  • the scrap cutter according to Patent Document 1 and the cutting device according to Patent Document 2 are devices for simply cutting scrap or coalesced amorphous sheet material remaining after punching a core steel plate component from a strip-shaped steel plate. There is a problem that the scrap cutter or the cutting device cannot be driven according to the process of the weighing device, and the production efficiency cannot be improved.
  • an object of the present invention is a processing line provided with a plate material cutting apparatus capable of cutting a plate material processed by the processing apparatus at an appropriate timing in order to improve production efficiency in order to solve the above problems. To provide a system.
  • the processing line system cuts a processing apparatus for processing a plate material, a plate material feeding device for intermittently transporting the plate material to the processing apparatus, and a plate material processed by the processing apparatus.
  • a plate material cutting device including a cutter is provided, and the plate material cutting device can drive the cutter according to the process of the processing device for the plate material.
  • the process for the plate material of the processing apparatus includes the step of moving the plate material and the process of processing the plate material, and the process of processing by the plate material cutting device.
  • the cutter can be driven according to the situation.
  • the plate material cutting device can drive the cutter according to the intermittent transfer of the plate material by the plate material feeding device.
  • the plate material cutting device starts driving the cutter to cut the processed plate material when the plate material feeding device stops the transfer of the plate material, and the plate material feeding device is used.
  • the drive of the cutter can be stopped at the start of transportation of the plate material.
  • a plate cutting device in a machining line system, further includes a drive unit for driving a cutter, and the drive unit has a shaft that can rotate around a rotation axis and rotation of the shaft. It is provided with a mechanism for reciprocating the cutter in one direction as it rotates around the axis, and the shaft can be rotated according to the process for the plate material of the processing apparatus.
  • the shaft in the machining line system, can change the rotation speed according to the process for the plate material of the machining apparatus.
  • the shaft in the machining line system, can change the rotation speed according to the rotation angle of the shaft.
  • the rotation speed can be changed so that the shaft rotates once around the rotation axis during one cycle of the process for the plate material of the machining apparatus. It has become like.
  • the machining apparatus in a machining line system, includes a sensor for detecting a process of the machining apparatus for a plate material, and a plate material feeding device feeds the plate material in response to an output signal from the sensor. It can be intermittently transported to the processing equipment.
  • the plate material cutting device in the machining line system, can drive the cutter in response to the output signal from the sensor.
  • the processing line system can cut the processed plate material at an appropriate timing, and can improve the production efficiency.
  • FIG. 1 It is a schematic diagram of the processing line system as one Embodiment of this invention. It is a figure which shows an example of the operation relation of the plate material feed apparatus, the processing apparatus, and the plate material cutting apparatus in the processing line system of FIG. It is a figure which shows another example of the operation relation of the plate material feed apparatus, the processing apparatus, and the plate material cutting apparatus in the processing line system of FIG. It is a perspective view which shows a part of the plate material cutting apparatus of the processing line system of FIG. 1 transparently. It is a partial cross-sectional view seen from the side surface of the plate material cutting apparatus of FIG. 3A. It is sectional drawing seen from the front of the plate material cutting apparatus of FIG. 3A.
  • the machining line system 101 as an embodiment of the present invention will be described with reference to FIG.
  • the processing line system 101 includes a processing device 102 such as a press device that processes a plate material 105 such as a coil material by pressing, and a plate material feeding device (feeder) that intermittently conveys the plate material 105 from an anchorer to the processing device 102.
  • a plate material cutting device 104 including a cutter for cutting the plate material 105 processed by the processing device 102 is provided with the 103.
  • the plate material 105 may be taken out from the anchorer and supplied to the plate material feeding device 103 via a plate material supply device (stock controller) that straightens and flattens the plate material 105.
  • a plate material supply device stock controller
  • the processing line system 101 includes a processing device 102, a plate material feeding device 103, and a control device 106 for controlling the plate material cutting device 104.
  • the plate feed device 103 may include a pair of rolls, a motor that rotationally drives at least one of the pair of rolls, and a control device that controls the motors.
  • the control device of the plate feed device 103 may also control the intermittent transfer of the plate 105 to the processing apparatus 102 by causing the plate 105 to be gripped by a pair of rolls or by separating the pair of rolls to release the plate 105. good.
  • the plate material feeding device 103 is not limited to this.
  • the control device of the plate material feeding device 103 may be built in the control device 106.
  • the plate material cutting device 104 can drive the cutter according to the process for the plate material 105 of the processing device 102.
  • the process of the processing device 102 includes a step of moving the plate material 105 according to a target length by the plate material feeding device 103 and a step of processing the moved plate material 105.
  • the process of moving the plate material 105 is completed, the process of processing the plate material 105 is performed, and the process of processing the plate material 105 is started again.
  • the cutter can be driven according to the processing process.
  • the processing device 102 is a press device
  • the press device controls a crank shaft 107, an upper die 109, a lower die 110, a motor for rotationally driving the crank shaft 107, and a motor.
  • a control device may be provided, and after the step of moving the plate material 105, the control device of the press device controls the motor and is provided with an eccentric cam or the like in the step of pressing the plate material 105.
  • the upper mold 109 engaged with the eccentric cam or the like is moved to the upper and lower sides in the vertical direction by rotationally driving the 107, and has been moved by the cooperation between the upper mold 109 and the lower mold 110.
  • the plate material 105 may be pressed.
  • the plate material 105 may be moved again by the plate material feeding device 103 according to a desired length.
  • the processing apparatus 102 is not limited to this.
  • the control device of the processing device 102 may be built in the control device 106. In the plate material cutting device 104, the process of moving the plate material 105 is completed, the process of pressing the plate material 105 is performed, and the process of pressing the plate material 105 is started again.
  • the cutter can be driven according to the press working process.
  • FIG. 2A shows an example of the operation relationship between the processing device 102, the plate material feeding device 103, and the plate material cutting device 104 in one cycle of the process of the processing device 102.
  • the processing device 102 is a press device
  • an example of the operation relationship when the die A is used as an example of the upper die 109 and the lower die 110 will be shown.
  • 2A represents the rotation angle of the crankshaft 107, and when the crankshaft 107 is rotated from 270 ° to 90 ° through 0 °, the plate feed device 103. It represents a step of moving the plate member 105 according to a target length.
  • the crankshaft 107 rotates from 90 ° to 270 ° through 180 °, it represents a state in which the transfer of the plate material 105 to the processing device 102 by the plate material feeding device 103 is stopped.
  • the shaft 107 rotates around 180 °, it represents a process of processing the moved plate material 105.
  • the plate cutting device 104 stops driving the cutter. In the process. Then, when the crankshaft 107 is rotated from 90 ° to 270 ° through 180 °, that is, when the step of processing the plate 105 is included, the plate cutting device 104 is a step of driving the cutter. It is in. Further, the plate material cutting device 104 is a cutter for cutting the plate material 105 processed by the processing device 102 when the rotation angle of the crankshaft 107 is 90 °, that is, when the transfer of the plate material 105 by the plate material feeding device 103 is stopped. The drive of the cutter may be stopped when the rotation angle of the crankshaft 107 is 270 °, that is, when the transfer of the plate 105 by the plate feed device 103 is started.
  • FIG. 2B shows another example of the operation relationship of the processing device 102, the plate material feeding device 103, and the plate material cutting device 104 in one cycle of the process of the processing device 102.
  • the processing device 102 is a press device
  • another example of the operation relationship when the die B is used as another example of the upper die 109 and the lower die 110, which is different from the die A. show.
  • the angle (°) displayed in FIG. 2B represents the rotation angle of the crankshaft 107, and when the crankshaft 107 is rotated from 240 ° to 120 ° through 0 °, the plate feed device 103. It represents a step of moving the plate member 105 according to a target length.
  • crankshaft 107 When the crankshaft 107 rotates from 120 ° to 240 ° through 180 °, it represents a state in which the transfer of the plate material 105 to the processing device 102 by the plate material feeding device 103 is stopped. When the shaft 107 rotates around 180 °, it represents a process of processing the moved plate material 105. When the crankshaft 107 is rotating from 240 ° to 120 ° through 0 °, that is, in the process of moving the plate 105 by the plate feed device 103, the plate cutting device 104 stops driving the cutter. In the process.
  • the plate cutting device 104 is a step of driving the cutter. It is in. Further, the plate material cutting device 104 is a cutter for cutting the plate material 105 processed by the processing device 102 when the rotation angle of the crankshaft 107 is 120 °, that is, when the transfer of the plate material 105 by the plate material feeding device 103 is stopped.
  • the drive of the cutter may be stopped.
  • the rotation angle of the crankshaft 107 during the process of moving the plate 105 by the plate feed device 103 is 180 ° in FIG. 2A while 240 ° in FIG. 2B. It has become. If the amount of the plate material 105 of the plate material feeding device 103 per unit time is the same, the plate material feeding device 103 can convey a larger amount of the plate material 105 in FIG. 2B as compared with FIG. 2A.
  • the rotation angle of the crankshaft 107 during the process of processing the plate 105 is 180 ° in FIG. 2A, while it is 120 ° in FIG. 2B.
  • the plate material cutting device 104 is used in the case of a step of moving the plate material 105 by the plate material feeding device 103 (in the case of FIG. 2A, the rotation angle of the crankshaft 107 is 180 °, and in the case of FIG. 2B, the rotation of the crankshaft 107. (although the angle is 240 °), it is in the process of stopping the drive of the cutter. Then, when the plate material cutting device 104 includes a step of processing the plate material 105 (in the case of FIG. 2A, the rotation angle of the crankshaft 107 is 180 °, in the case of FIG. 2B, the crankshaft 107 (While the rotation angle is 120 °), it is in the process of driving the cutter.
  • the plate material feeding device 103 conveys a smaller amount of the plate material 105 as compared with FIG. 2A.
  • the plate material cutting device 104 is in the case of the step of moving the plate material 105 by the plate material feeding device 103, that is, in the step of stopping the driving of the cutter while the rotation angle of the crankshaft 107 is 120 °. In the case of including the step of processing the plate 105, that is, the step of driving the cutter while the rotation angle of the crankshaft 107 is 240 °.
  • the amount of the plate material 105 conveyed to the processing equipment 102 by the plate material feeding device 103 can be adjusted according to the rotation angle of the crankshaft 107 so as to match the mold used in the pressing device. Further, the plate material cutting device 104 can cut the plate material 105 processed by the processing device 102.
  • the crankshaft 107 may be rotated faster or slower depending on the rotation angle. For example, in FIG. 2A, when the crankshaft 107 is rotating from 270 ° to 90 ° through 0 °, it is rotated quickly to shorten the time for transporting the plate 105 to the processing apparatus 102, thereby shortening the time required to convey the plate 105 to the processing apparatus 102. While reducing the transport volume to 102, when the crankshaft 107 is rotating from 90 ° through 180 ° to 270 °, it is rotated slowly, during which the plate cutting device 104 is machined in the machining device 102. The cutter may be driven to cut the plate 105.
  • crankshaft 107 when the crankshaft 107 is rotating from 270 ° to 90 ° through 0 °, it is rotated slowly to prolong the time for transporting the plate material 105 to the processing device 102, and transport the plate material 105 to the processing device 102. While increasing the amount, when the crankshaft 107 is rotating from 90 ° through 180 ° to 270 °, it is rotated fast, during which the plate cutting device 104 is the plate 105 processed in the processing device 102. The cutter may be driven to cut.
  • the plate material cutting device 104 includes a housing 201, a cutter housed in the housing 201, and a drive unit partially housed in the housing 201 to drive the cutter.
  • a control device for controlling the drive unit may be provided.
  • the drive unit includes a shaft 202 that is rotatable around the axis of rotation 203, a first motor 204 connected to one end of the shaft 202, and a cutter as the shaft 202 rotates around the axis of rotation 203. It may be provided with a mechanism for reciprocating in one direction.
  • the drive unit may further include a second motor 209 connected to the other end of the shaft 202 in order to suppress twisting of the shaft 202.
  • the mechanism may include a cam 207 fixed to the shaft 202. As the shaft 202 rotates around the rotation axis 203, the cam 207 can rotate accordingly to reciprocate the second cutting blade 206 with respect to the first cutting blade 205. Then, when the second cutting blade 206 approaches the first cutting blade 205 and the first cutting blade 205 and the second cutting blade 206 mesh with each other, the outside through the intake 208 arranged in the housing 201. The plate material 105 conveyed from is cut.
  • the cam 207 may be a plate cam having a special contour curve, a flat cam having a special groove, or the like, and may be, for example, a disk cam having an eccentric disk, a triangular cam, or the like.
  • the cam 207 may have a shape that can realize the reciprocating motion of the second cutting blade 206 required by the rotation of the shaft 202 around the rotation axis 203.
  • the plate material cutting device 104 is not limited to this.
  • the control device of the plate material cutting device 104 may be built in the control device 106.
  • the shaft 202 can rotate according to the process of the processing device 102 with respect to the plate material 105.
  • the shaft 202 is processed on the plate material 105 until the process of moving the plate material 105 is completed, the process of processing the plate material 105 is started, and the process of processing the plate material 105 is started again. It can be rotated according to the process to be processed.
  • the control device of the plate material cutting device 104 engages with the cam 207 by controlling the first motor 204 to rotate and drive the shaft 202 to which the cam 207 is fixed according to the process of processing the plate material 105.
  • the second cutting blade 206 was reciprocated in the direction of the first cutting blade 205, and the first cutting blade 205 and the second cutting blade 206 were engaged with each other to be processed by the processing apparatus 102.
  • the plate material 105 may be cut.
  • the rotation speed of the shaft 202 can be changed according to the process of the processing device 102 with respect to the plate material 105.
  • the rotation speed of the shaft 202 is increased when the process of moving the plate material 105 is completed, and slowed down when the process of processing the plate material 105 is started again after the process of processing the plate material 105. May be changed.
  • the shaft 202 may stop rotating in the step of moving the plate member 105, or may start rotating when the step of moving the plate member 105 is completed. Further, the rotation speed of the shaft 202 can be changed according to the rotation angle of the shaft 202.
  • the shaft 202 rotates at a slow rotation speed within a predetermined rotation angle in the process of moving the plate material 105, and rotates at a high rotation speed within another predetermined rotation angle in the process of processing the plate material 105. You may. Further, the rotation speed of the shaft 202 can be changed so as to rotate around the rotation axis 203 once during one cycle of the process for the plate member 105 of the processing apparatus 102. The shaft 202 rotates at a slow rotation speed within a predetermined rotation angle in the process of moving the plate material 105, and rotates at a high rotation speed within another predetermined rotation angle in the process of processing the plate material 105.
  • the rotation speed may be changed so that the time of one rotation around the rotation axis 203 of the shaft 202 and the time of one cycle of the process with respect to the plate member 105 of the processing apparatus 102 match. Further, the rotation speed of the shaft 202 may be changed so as to rotate once around the rotation axis 203 during an integral multiple of one cycle of the plate material 105 of the processing apparatus 102.
  • the cam 207 may be a cam having a vertex having an integral multiple of this.
  • the cam 207 may be a triangular cam.
  • the processing device 102 may include a sensor for detecting the process of the processing device 102.
  • a sensor for detecting the process of the processing device 102.
  • an angle detector 108 such as an encoder that detects the rotation angle of the crankshaft 107 may be provided as a sensor.
  • the angle detector 108 detects the rotation angle of the crankshaft 107 as shown in FIGS. 2A and 2B.
  • the output signal of the rotation angle detected by the angle detector 108 is transmitted to the control device 106.
  • the control device 106 can recognize the process of the processing device 102. For example, as shown in FIG.
  • the plate material feeding device 103 makes the plate material 105 according to the desired length.
  • the control device 106 can recognize that it is in the process of moving. Then, when the rotation angle of the crankshaft 107 is around 180 °, the control device 106 can recognize that it is in the process of processing the moved plate material 105.
  • the control device 106 recognizes that the rotation angle of the crankshaft 107 is 90 °, the control device 106 causes the plate material feeding device 103 to stop the transfer of the plate material 105 to the processing device 102.
  • the control device 106 recognizes that the rotation angle of the crankshaft 107 is 270 °, the plate material feeding device 103 is made to start the transfer of the plate material 105 to the processing device 102 again, and the plate material 105 is processed by the processing device. It is conveyed to 102 at a constant speed. In this way, the control device 106 can intermittently convey the plate material 105 to the processing device 102 with respect to the plate material feeding device 103 in response to the output signal from the angle detector 108.
  • the control device 106 is in a step where the rotation angle of the crankshaft 107 is between 270 ° and 90 ° through 0 °, that is, the plate material 105 is moved according to a target length by the plate material feeding device 103.
  • the plate material cutting device 104 is stopped driving the cutter.
  • the control device 106 recognizes that the rotation angle of the crankshaft 107 is between 90 ° and 270 ° through 180 °, that is, includes a step of processing the plate 105. Drives the cutter to the plate material cutting device 104.
  • the control device 106 When the control device 106 recognizes that the rotation angle of the crankshaft 107 is 90 °, the control device 106 causes the plate material cutting device 104 to start driving the cutter to cut the plate material 105 processed by the processing device 102. .. Then, when the control device 106 recognizes that the rotation angle of the crankshaft 107 is 270 °, the control device 106 terminates the driving of the cutter with respect to the plate material cutting device 104. In this way, the control device 106 drives the plate material cutting device 104 to drive the cutter to cut the plate material 105 processed by the processing device 102 in response to the output signal from the angle detector 108. Can be done.
  • the plate material 105 intermittently conveyed from the plate material feeding device 103 with high accuracy can be pressed by the processing device 102 such as a press device. It is possible to manufacture structures such as small parts used for information-related equipment such as mobile phones and personal computers, components such as automobiles, industrial motor parts, home appliances, etc. by performing the processing of the above. Then, the plate material cutting device 104 can cut the plate material 105 processed by press working or the like in the processing device 102 such as a press device at an appropriate timing to improve the production efficiency.

Abstract

Provided is a machining line system equipped with a plate material cutting device capable of cutting a plate material that has been machined by a machining device, so as to improve production efficiency. A machining line system 101 comprises: a machining device 102 for machining a plate material 105, a plate material feeding device 103 for intermittently transporting the plate material 105 to the machining device 102, and a plate material cutting device 104 provided with a cutter for cutting the plate material 105 machined by the machining device 102. The plate material cutting device 104 is configured so as to be able to drive the cutter in accordance with a process carried out by the machining device 102 on the plate material 105.

Description

加工ラインシステムMachining line system
 本発明は、生産効率を向上させるように、加工装置において加工処理された板材を切断することができる板材切断装置を備える加工ラインシステムに関するものである。 The present invention relates to a processing line system including a plate material cutting apparatus capable of cutting a plate material processed by the processing apparatus so as to improve production efficiency.
 特許文献1には、帯状鋼板をロール状に巻かれた状態で保持して回転するアンコイラと、帯状鋼板から所定形状の鋼板部品を打ち抜く一対の打抜き型を有するプレス装置と、アンコイラから引き出された帯状鋼板を、一対の打抜き型の間に所定の送りピッチで逐次送り込む送り装置と、プレス装置に対する送り方向上流側に配設され、送り装置による送り込みが停止されるときに帯状鋼板に弛みを生じさせる弛み形成装置とを備える打抜きプレス機が開示され、プレス装置の送り方向下流側には、帯状鋼板からコア鋼板部品を打ち抜いた後に残るスクラップを裁断して回収するスクラップカッターが配設されている。 Patent Document 1 describes an anchorer that holds and rotates a strip-shaped steel plate in a rolled state, a press device having a pair of punching dies for punching steel plate parts having a predetermined shape from the strip-shaped steel plate, and an anchorer. The strip-shaped steel sheets are sequentially fed between a pair of punching dies at a predetermined feed pitch, and are arranged on the upstream side of the feed direction with respect to the press device, causing slack in the strip-shaped steel plates when the feed by the feed device is stopped. A punching press machine equipped with a slack forming device for making a slack is disclosed, and a scrap cutter for cutting and collecting the scrap remaining after punching a core steel sheet component from a strip-shaped steel plate is arranged on the downstream side in the feed direction of the pressing device. ..
 特許文献2には、複数枚のアモルファスシートを巻回したリールと、複数個のリールより繰り出したアモルファスシート材を合一し、合一したアモルファスシート材をシート1枚毎に分離するシート分離装置と、シート分離装置を通過したアモルファスシート材を再度合一し、合一したアモルファスシート材を所定の寸法に切断する切断装置と、切断装置により切断したアモルファスシート材を鉄心1個分積層し、計量する計量装置とを備えるアモルファス鉄心製造装置が開示され、制御装置によって、アンコイラ装置のリールの回転、切断装置に送るシート材の送り量、切断するモータ、切断したシート材をクランプシリンダで引っ張るタイミング、等の制御が行われる。 Patent Document 2 describes a sheet separation device that combines a reel wound with a plurality of amorphous sheets and an amorphous sheet material unwound from the plurality of reels, and separates the combined amorphous sheet material for each sheet. And, the amorphous sheet material that has passed through the sheet separation device is reunited, and the cutting device that cuts the united amorphous sheet material to a predetermined size and the amorphous sheet material cut by the cutting device are laminated for one iron core. An amorphous iron core manufacturing device including a weighing device for weighing is disclosed, and a control device is used to rotate the reel of the anchorer device, the amount of sheet material to be sent to the cutting device, the motor to be cut, and the timing of pulling the cut sheet material with a clamp cylinder. , Etc. are controlled.
特開2014-104500号公報Japanese Unexamined Patent Publication No. 2014-104500 特開2012-231028号公報Japanese Unexamined Patent Publication No. 2012-231028
 特許文献1のよるスクラップカッター及び特許文献2による切断装置は、帯状鋼板からコア鋼板部品を打ち抜いた後に残るスクラップ又は合一したアモルファスシート材を単純に切断するための装置であるので、プレス装置又は計量装置の工程に応じてスクラップカッター又は切断装置を駆動させることができず、生産効率を向上させることができないという問題点がある。 The scrap cutter according to Patent Document 1 and the cutting device according to Patent Document 2 are devices for simply cutting scrap or coalesced amorphous sheet material remaining after punching a core steel plate component from a strip-shaped steel plate. There is a problem that the scrap cutter or the cutting device cannot be driven according to the process of the weighing device, and the production efficiency cannot be improved.
 従って、本発明の目的は、上記問題点を解決するために、生産効率を向上させるように、加工装置において加工処理された板材を適切なタイミングで切断することができる板材切断装置を備える加工ラインシステムを提供することである。 Therefore, an object of the present invention is a processing line provided with a plate material cutting apparatus capable of cutting a plate material processed by the processing apparatus at an appropriate timing in order to improve production efficiency in order to solve the above problems. To provide a system.
 本発明の1つの観点によれば、加工ラインシステムが、板材を加工処理する加工装置と、板材を加工装置に間欠的に搬送する板材送り装置と、加工装置において加工処理された板材を切断するカッターを備える板材切断装置とを備え、板材切断装置が、加工装置の板材に対する工程に応じて、カッターを駆動させることができるようになっている。 According to one aspect of the present invention, the processing line system cuts a processing apparatus for processing a plate material, a plate material feeding device for intermittently transporting the plate material to the processing apparatus, and a plate material processed by the processing apparatus. A plate material cutting device including a cutter is provided, and the plate material cutting device can drive the cutter according to the process of the processing device for the plate material.
 本発明の一具体例によれば、加工ラインシステムにおいて、加工装置の板材に対する工程が、板材を移動する工程と板材に対して加工処理する工程とを含み、板材切断装置が、加工処理する工程に応じてカッターを駆動させることができるようになっている。 According to one specific example of the present invention, in the processing line system, the process for the plate material of the processing apparatus includes the step of moving the plate material and the process of processing the plate material, and the process of processing by the plate material cutting device. The cutter can be driven according to the situation.
 本発明の一具体例によれば、加工ラインシステムにおいて、板材切断装置が、板材送り装置による板材の間欠搬送に応じて、カッターを駆動させることができるようになっている。 According to a specific example of the present invention, in the processing line system, the plate material cutting device can drive the cutter according to the intermittent transfer of the plate material by the plate material feeding device.
 本発明の一具体例によれば、加工ラインシステムにおいて、板材切断装置が、板材送り装置による板材の搬送停止時に加工処理された板材を切断するためにカッターの駆動を開始させ、板材送り装置による板材の搬送開始時にカッターの駆動を停止させることができるようになっている。 According to one specific example of the present invention, in the processing line system, the plate material cutting device starts driving the cutter to cut the processed plate material when the plate material feeding device stops the transfer of the plate material, and the plate material feeding device is used. The drive of the cutter can be stopped at the start of transportation of the plate material.
 本発明の一具体例によれば、加工ラインシステムにおいて、板材切断装置が、カッターを駆動させるための駆動部を更に備え、駆動部が、回転軸線の周りに回転可能なシャフトと、シャフトの回転軸線の周りの回転に伴ってカッターを一方向に対して往復運動させるための機構とを備え、シャフトが、加工装置の板材に対する工程に応じて回転することができるようになっている。 According to a specific example of the present invention, in a machining line system, a plate cutting device further includes a drive unit for driving a cutter, and the drive unit has a shaft that can rotate around a rotation axis and rotation of the shaft. It is provided with a mechanism for reciprocating the cutter in one direction as it rotates around the axis, and the shaft can be rotated according to the process for the plate material of the processing apparatus.
 本発明の一具体例によれば、加工ラインシステムにおいて、シャフトが、加工装置の板材に対する工程に応じて回転速度を変更することができるようになっている。 According to a specific example of the present invention, in the machining line system, the shaft can change the rotation speed according to the process for the plate material of the machining apparatus.
 本発明の一具体例によれば、加工ラインシステムにおいて、シャフトが、シャフトの回転角度に応じて回転速度を変更することができるようになっている。 According to a specific example of the present invention, in the machining line system, the shaft can change the rotation speed according to the rotation angle of the shaft.
 本発明の一具体例によれば、加工ラインシステムにおいて、シャフトが、加工装置の板材に対する工程の1周期の間に回転軸線の周りを1周回転するように、回転速度を変更することができるようになっている。 According to a specific example of the present invention, in the machining line system, the rotation speed can be changed so that the shaft rotates once around the rotation axis during one cycle of the process for the plate material of the machining apparatus. It has become like.
 本発明の一具体例によれば、加工ラインシステムにおいて、加工装置が、加工装置の板材に対する工程を検出するためのセンサを備え、センサからの出力信号に応じて、板材送り装置が、板材を加工装置に間欠的に搬送することができるようになっている。 According to a specific example of the present invention, in a machining line system, the machining apparatus includes a sensor for detecting a process of the machining apparatus for a plate material, and a plate material feeding device feeds the plate material in response to an output signal from the sensor. It can be intermittently transported to the processing equipment.
 本発明の一具体例によれば、加工ラインシステムにおいて、センサからの出力信号に応じて、板材切断装置が、カッターを駆動させることができるようになっている。 According to a specific example of the present invention, in the machining line system, the plate material cutting device can drive the cutter in response to the output signal from the sensor.
 本発明によれば、加工ラインシステムは、加工処理された板材を適切なタイミングで切断することができ、生産効率を向上させることができる。 According to the present invention, the processing line system can cut the processed plate material at an appropriate timing, and can improve the production efficiency.
 なお、本発明の他の目的、特徴及び利点は、添付図面に関する以下の本発明の実施例の記載から明らかになるであろう。 It should be noted that other objects, features and advantages of the present invention will be clarified from the following description of the embodiments of the present invention with respect to the accompanying drawings.
本発明の一実施形態としての加工ラインシステムの概略図である。It is a schematic diagram of the processing line system as one Embodiment of this invention. 図1の加工ラインシステムにおける、板材送り装置、加工装置、及び板材切断装置の動作関係の一例を示す図である。It is a figure which shows an example of the operation relation of the plate material feed apparatus, the processing apparatus, and the plate material cutting apparatus in the processing line system of FIG. 図1の加工ラインシステムにおける、板材送り装置、加工装置、及び板材切断装置の動作関係の別の例を示す図である。It is a figure which shows another example of the operation relation of the plate material feed apparatus, the processing apparatus, and the plate material cutting apparatus in the processing line system of FIG. 図1の加工ラインシステムの板材切断装置を一部透過的に示す斜視図である。It is a perspective view which shows a part of the plate material cutting apparatus of the processing line system of FIG. 1 transparently. 図3Aの板材切断装置の側面から視た一部断面図である。It is a partial cross-sectional view seen from the side surface of the plate material cutting apparatus of FIG. 3A. 図3Aの板材切断装置の正面から視た断面図である。It is sectional drawing seen from the front of the plate material cutting apparatus of FIG. 3A.
 以下、本発明の実施例について図面を参照して説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, examples of the present invention will be described with reference to the drawings, but the present invention is not limited to these examples.
 図1を参照して、本発明の一実施形態としての加工ラインシステム101を説明する。加工ラインシステム101は、コイル材等の板材105をプレス加工等の加工処理するプレス装置等の加工装置102と、アンコイラからの板材105を加工装置102に間欠的に搬送する板材送り装置(フィーダ)103と、加工装置102において加工処理された板材105を切断するカッターを備える板材切断装置104とを備える。板材105は、アンコイラから取り出され、板材105を矯正して平坦化する板材供給装置(ストックコントローラ)を介して板材送り装置103に供給されてもよい。また、加工ラインシステム101は、加工装置102、板材送り装置103、及び板材切断装置104を制御するための制御装置106を備える。板材送り装置103は、一対のロールと、一対のロールのうちの少なくとも1つを回転駆動するモータと、モータを制御する制御装置とを備えてもよい。板材送り装置103の制御装置はまた、一対のロールに板材105を把持させ、又は一対のロールを離間させて板材105を解放することによって板材105の加工装置102への間欠搬送を制御してもよい。しかし、板材送り装置103は、これに限定されるものではない。なお、板材送り装置103の制御装置は、制御装置106に内蔵されてもよい。 The machining line system 101 as an embodiment of the present invention will be described with reference to FIG. The processing line system 101 includes a processing device 102 such as a press device that processes a plate material 105 such as a coil material by pressing, and a plate material feeding device (feeder) that intermittently conveys the plate material 105 from an anchorer to the processing device 102. A plate material cutting device 104 including a cutter for cutting the plate material 105 processed by the processing device 102 is provided with the 103. The plate material 105 may be taken out from the anchorer and supplied to the plate material feeding device 103 via a plate material supply device (stock controller) that straightens and flattens the plate material 105. Further, the processing line system 101 includes a processing device 102, a plate material feeding device 103, and a control device 106 for controlling the plate material cutting device 104. The plate feed device 103 may include a pair of rolls, a motor that rotationally drives at least one of the pair of rolls, and a control device that controls the motors. The control device of the plate feed device 103 may also control the intermittent transfer of the plate 105 to the processing apparatus 102 by causing the plate 105 to be gripped by a pair of rolls or by separating the pair of rolls to release the plate 105. good. However, the plate material feeding device 103 is not limited to this. The control device of the plate material feeding device 103 may be built in the control device 106.
 板材切断装置104は、加工装置102の板材105に対する工程に応じて、カッターを駆動させることができる。加工装置102の工程には、板材送り装置103によって板材105を目的の長さに応じて移動させる工程と移動してきた板材105に対して加工処理する工程とが含まれる。板材切断装置104は、板材105を移動させる工程が終了し、板材105に対して加工処理する工程を経て、再び板材105に対して加工処理する工程が開始するまでの間に、板材105に対して加工処理する工程に応じて、カッターを駆動させることができる。例えば、加工装置102がプレス装置である場合には、プレス装置は、クランクシャフト107と、上側金型109と、下側金型110と、クランクシャフト107を回転駆動するモータと、モータを制御する制御装置とを備えてもよく、板材105を移動させる工程の後、プレス装置の制御装置は、板材105に対してプレス加工する工程において、モータを制御して偏心カム等が設けられたクランクシャフト107を回転駆動させることによって偏心カム等に係合された上側金型109を鉛直方向の上側及び下側に移動させ、上側金型109と下側金型110との協働によって、移動してきた板材105に対してプレス加工させてもよい。そして、板材105に対してプレス加工する工程の後、再度、板材送り装置103によって板材105を目的の長さに応じて移動させてもよい。しかし、加工装置102は、これに限定されるものではない。なお、加工装置102の制御装置は、制御装置106に内蔵されてもよい。板材切断装置104は、板材105を移動させる工程が終了し、板材105に対してプレス加工する工程を経て、再び板材105に対してプレス加工する工程が開始するまでの間に、板材105に対してプレス加工する工程に応じて、カッターを駆動させることができる。 The plate material cutting device 104 can drive the cutter according to the process for the plate material 105 of the processing device 102. The process of the processing device 102 includes a step of moving the plate material 105 according to a target length by the plate material feeding device 103 and a step of processing the moved plate material 105. In the plate material cutting device 104, the process of moving the plate material 105 is completed, the process of processing the plate material 105 is performed, and the process of processing the plate material 105 is started again. The cutter can be driven according to the processing process. For example, when the processing device 102 is a press device, the press device controls a crank shaft 107, an upper die 109, a lower die 110, a motor for rotationally driving the crank shaft 107, and a motor. A control device may be provided, and after the step of moving the plate material 105, the control device of the press device controls the motor and is provided with an eccentric cam or the like in the step of pressing the plate material 105. The upper mold 109 engaged with the eccentric cam or the like is moved to the upper and lower sides in the vertical direction by rotationally driving the 107, and has been moved by the cooperation between the upper mold 109 and the lower mold 110. The plate material 105 may be pressed. Then, after the step of pressing the plate material 105, the plate material 105 may be moved again by the plate material feeding device 103 according to a desired length. However, the processing apparatus 102 is not limited to this. The control device of the processing device 102 may be built in the control device 106. In the plate material cutting device 104, the process of moving the plate material 105 is completed, the process of pressing the plate material 105 is performed, and the process of pressing the plate material 105 is started again. The cutter can be driven according to the press working process.
 板材送り装置103による板材105の搬送動作は、加工装置102における加工処理に合わせて板材105の進行・停止を繰り返すように間欠的に行われる。板材切断装置104は、板材送り装置103による板材105の間欠搬送に応じて、カッターを駆動させることができる。図2Aに、加工装置102の工程の1周期における、加工装置102、板材送り装置103、及び板材切断装置104の動作関係の一例を示す。特に、加工装置102がプレス装置である場合に、上側金型109及び下側金型110の一例として金型Aを使用した場合の動作関係の一例を示す。図2Aに表示される角度(°)は、クランクシャフト107の回転角度を表しており、クランクシャフト107が270°から0°を通って90°まで回転している時が、板材送り装置103によって板材105を目的の長さに応じて移動させる工程を表している。そして、クランクシャフト107が90°から180°を通って270°まで回転している時が、板材送り装置103による加工装置102への板材105の搬送を停止している状態を表しており、クランクシャフト107が180°の周辺を回転している時が、移動してきた板材105に対して加工処理する工程を表している。クランクシャフト107が270°から0°を通って90°まで回転している時、すなわち、板材送り装置103によって板材105を移動させる工程の場合において、板材切断装置104は、カッターの駆動を停止する工程にある。そして、クランクシャフト107が90°から180°を通って270°まで回転している時、すなわち、板材105に対して加工処理する工程を含む場合において、板材切断装置104は、カッターを駆動する工程にある。また、板材切断装置104は、クランクシャフト107の回転角度が90°の時、すなわち、板材送り装置103による板材105の搬送停止時に、加工装置102において加工処理された板材105を切断するためにカッターの駆動を開始させ、クランクシャフト107の回転角度が270°の時、すなわち、板材送り装置103による板材105の搬送開始時に、カッターの駆動を停止させてもよい。 The transfer operation of the plate material 105 by the plate material feeding device 103 is intermittently performed so as to repeatedly advance and stop the plate material 105 in accordance with the processing process in the processing device 102. The plate material cutting device 104 can drive the cutter in response to the intermittent transfer of the plate material 105 by the plate material feeding device 103. FIG. 2A shows an example of the operation relationship between the processing device 102, the plate material feeding device 103, and the plate material cutting device 104 in one cycle of the process of the processing device 102. In particular, when the processing device 102 is a press device, an example of the operation relationship when the die A is used as an example of the upper die 109 and the lower die 110 will be shown. The angle (°) displayed in FIG. 2A represents the rotation angle of the crankshaft 107, and when the crankshaft 107 is rotated from 270 ° to 90 ° through 0 °, the plate feed device 103. It represents a step of moving the plate member 105 according to a target length. When the crankshaft 107 rotates from 90 ° to 270 ° through 180 °, it represents a state in which the transfer of the plate material 105 to the processing device 102 by the plate material feeding device 103 is stopped. When the shaft 107 rotates around 180 °, it represents a process of processing the moved plate material 105. When the crankshaft 107 is rotating from 270 ° through 0 ° to 90 °, that is, in the process of moving the plate 105 by the plate feed device 103, the plate cutting device 104 stops driving the cutter. In the process. Then, when the crankshaft 107 is rotated from 90 ° to 270 ° through 180 °, that is, when the step of processing the plate 105 is included, the plate cutting device 104 is a step of driving the cutter. It is in. Further, the plate material cutting device 104 is a cutter for cutting the plate material 105 processed by the processing device 102 when the rotation angle of the crankshaft 107 is 90 °, that is, when the transfer of the plate material 105 by the plate material feeding device 103 is stopped. The drive of the cutter may be stopped when the rotation angle of the crankshaft 107 is 270 °, that is, when the transfer of the plate 105 by the plate feed device 103 is started.
 図2Bに、加工装置102の工程の1周期における、加工装置102、板材送り装置103、及び板材切断装置104の動作関係の別の例を示す。特に、加工装置102がプレス装置である場合に、金型Aとは異なる、上側金型109及び下側金型110の別の例として金型Bを使用した場合の動作関係の別の例を示す。図2Bに表示される角度(°)は、クランクシャフト107の回転角度を表しており、クランクシャフト107が240°から0°を通って120°まで回転している時が、板材送り装置103によって板材105を目的の長さに応じて移動させる工程を表している。そして、クランクシャフト107が120°から180°を通って240°まで回転している時が、板材送り装置103による加工装置102への板材105の搬送を停止している状態を表しており、クランクシャフト107が180°の周辺を回転している時が、移動してきた板材105に対して加工処理する工程を表している。クランクシャフト107が240°から0°を通って120°まで回転している時、すなわち、板材送り装置103によって板材105を移動させる工程の場合において、板材切断装置104は、カッターの駆動を停止する工程にある。そして、クランクシャフト107が120°から180°を通って240°まで回転している時、すなわち、板材105に対して加工処理する工程を含む場合において、板材切断装置104は、カッターを駆動する工程にある。また、板材切断装置104は、クランクシャフト107の回転角度が120°の時、すなわち、板材送り装置103による板材105の搬送停止時に、加工装置102において加工処理された板材105を切断するためにカッターの駆動を開始させ、クランクシャフト107の回転角度が240°の時、すなわち、板材送り装置103による板材105の搬送開始時に、カッターの駆動を停止させてもよい。 FIG. 2B shows another example of the operation relationship of the processing device 102, the plate material feeding device 103, and the plate material cutting device 104 in one cycle of the process of the processing device 102. In particular, when the processing device 102 is a press device, another example of the operation relationship when the die B is used as another example of the upper die 109 and the lower die 110, which is different from the die A. show. The angle (°) displayed in FIG. 2B represents the rotation angle of the crankshaft 107, and when the crankshaft 107 is rotated from 240 ° to 120 ° through 0 °, the plate feed device 103. It represents a step of moving the plate member 105 according to a target length. When the crankshaft 107 rotates from 120 ° to 240 ° through 180 °, it represents a state in which the transfer of the plate material 105 to the processing device 102 by the plate material feeding device 103 is stopped. When the shaft 107 rotates around 180 °, it represents a process of processing the moved plate material 105. When the crankshaft 107 is rotating from 240 ° to 120 ° through 0 °, that is, in the process of moving the plate 105 by the plate feed device 103, the plate cutting device 104 stops driving the cutter. In the process. Then, when the crankshaft 107 is rotated from 120 ° to 240 ° through 180 °, that is, when the step of processing the plate 105 is included, the plate cutting device 104 is a step of driving the cutter. It is in. Further, the plate material cutting device 104 is a cutter for cutting the plate material 105 processed by the processing device 102 when the rotation angle of the crankshaft 107 is 120 °, that is, when the transfer of the plate material 105 by the plate material feeding device 103 is stopped. When the rotation angle of the crankshaft 107 is 240 °, that is, when the transfer of the plate member 105 by the plate material feeding device 103 is started, the drive of the cutter may be stopped.
 図2Aと図2Bとを比較すると、板材送り装置103によって板材105を移動させる工程の場合の間のクランクシャフト107の回転角度は、図2Aは180°である一方で、図2Bは240°になっている。単位時間当たりの板材送り装置103の板材105の搬送量が同じであれば、板材送り装置103は、図2Aと比較して図2Bの方が多くの量の板材105を搬送することができる。そして、板材105に対して加工処理する工程を含む場合の間のクランクシャフト107の回転角度は、図2Aは180°である一方で、図2Bは120°になっている。板材切断装置104は、板材送り装置103によって板材105を移動させる工程の場合において(図2Aの場合は、クランクシャフト107の回転角度が180°の間、図2Bの場合は、クランクシャフト107の回転角度が240°の間)、カッターの駆動を停止する工程にある。そして、板材切断装置104は、板材105に対して加工処理する工程を含む場合において(図2Aの場合は、クランクシャフト107の回転角度が180°の間、図2Bの場合は、クランクシャフト107の回転角度が120°の間)、カッターを駆動する工程にある。また、板材送り装置103によって板材105を移動させる工程の場合の間のクランクシャフト107の回転角度を120°にすれば、板材送り装置103は、図2Aと比較して少ない量の板材105を搬送することができ、板材切断装置104は、板材送り装置103によって板材105を移動させる工程の場合において、すなわち、クランクシャフト107の回転角度が120°の間に、カッターの駆動を停止する工程にあり、板材105に対して加工処理する工程を含む場合において、すなわち、クランクシャフト107の回転角度が240°の間に、カッターを駆動する工程にある。このように、プレス装置で使用される金型に合わせるように、クランクシャフト107の回転角度に応じて、板材送り装置103による板材105の加工装置102への搬送量が調整されることができ、更には、板材切断装置104によって、加工装置102において加工処理された板材105が切断されることができる。 Comparing FIGS. 2A and 2B, the rotation angle of the crankshaft 107 during the process of moving the plate 105 by the plate feed device 103 is 180 ° in FIG. 2A while 240 ° in FIG. 2B. It has become. If the amount of the plate material 105 of the plate material feeding device 103 per unit time is the same, the plate material feeding device 103 can convey a larger amount of the plate material 105 in FIG. 2B as compared with FIG. 2A. The rotation angle of the crankshaft 107 during the process of processing the plate 105 is 180 ° in FIG. 2A, while it is 120 ° in FIG. 2B. The plate material cutting device 104 is used in the case of a step of moving the plate material 105 by the plate material feeding device 103 (in the case of FIG. 2A, the rotation angle of the crankshaft 107 is 180 °, and in the case of FIG. 2B, the rotation of the crankshaft 107. (While the angle is 240 °), it is in the process of stopping the drive of the cutter. Then, when the plate material cutting device 104 includes a step of processing the plate material 105 (in the case of FIG. 2A, the rotation angle of the crankshaft 107 is 180 °, in the case of FIG. 2B, the crankshaft 107 (While the rotation angle is 120 °), it is in the process of driving the cutter. Further, if the rotation angle of the crankshaft 107 during the process of moving the plate material 105 by the plate material feeding device 103 is set to 120 °, the plate material feeding device 103 conveys a smaller amount of the plate material 105 as compared with FIG. 2A. The plate material cutting device 104 is in the case of the step of moving the plate material 105 by the plate material feeding device 103, that is, in the step of stopping the driving of the cutter while the rotation angle of the crankshaft 107 is 120 °. In the case of including the step of processing the plate 105, that is, the step of driving the cutter while the rotation angle of the crankshaft 107 is 240 °. In this way, the amount of the plate material 105 conveyed to the processing equipment 102 by the plate material feeding device 103 can be adjusted according to the rotation angle of the crankshaft 107 so as to match the mold used in the pressing device. Further, the plate material cutting device 104 can cut the plate material 105 processed by the processing device 102.
 なお、クランクシャフト107は、回転角度に応じて速く回転させてもよいし、遅く回転させてもよい。例えば、図2Aにおいて、クランクシャフト107が270°から0°を通って90°まで回転している時には速く回転させ、板材105を加工装置102に搬送する時間を短くして、板材105の加工装置102への搬送量を少なくする一方で、クランクシャフト107が90°から180°を通って270°まで回転している時には遅く回転させ、その間に、板材切断装置104は、加工装置102において加工処理された板材105を切断するためにカッターを駆動させてもよい。また、クランクシャフト107が270°から0°を通って90°まで回転している時には遅く回転させ、板材105を加工装置102に搬送する時間を長くして、板材105の加工装置102への搬送量を多くする一方で、クランクシャフト107が90°から180°を通って270°まで回転している時には速く回転させ、その間に、板材切断装置104は、加工装置102において加工処理された板材105を切断するためにカッターを駆動させてもよい。 The crankshaft 107 may be rotated faster or slower depending on the rotation angle. For example, in FIG. 2A, when the crankshaft 107 is rotating from 270 ° to 90 ° through 0 °, it is rotated quickly to shorten the time for transporting the plate 105 to the processing apparatus 102, thereby shortening the time required to convey the plate 105 to the processing apparatus 102. While reducing the transport volume to 102, when the crankshaft 107 is rotating from 90 ° through 180 ° to 270 °, it is rotated slowly, during which the plate cutting device 104 is machined in the machining device 102. The cutter may be driven to cut the plate 105. Further, when the crankshaft 107 is rotating from 270 ° to 90 ° through 0 °, it is rotated slowly to prolong the time for transporting the plate material 105 to the processing device 102, and transport the plate material 105 to the processing device 102. While increasing the amount, when the crankshaft 107 is rotating from 90 ° through 180 ° to 270 °, it is rotated fast, during which the plate cutting device 104 is the plate 105 processed in the processing device 102. The cutter may be driven to cut.
 図3A~図3Cに示すように、板材切断装置104は、ハウジング201と、ハウジング201内に収容されたカッターと、一部がハウジング201内に収容され、カッターを駆動させるための駆動部と、駆動部を制御する制御装置とを備えてもよい。駆動部は、回転軸線203の周りに回転可能なシャフト202と、シャフト202の一方の端部に接続された第1のモータ204と、シャフト202の回転軸線203の周りの回転に伴ってカッターを一方向に対して往復運動させるための機構とを備えてもよい。駆動部は、シャフト202の捩れを抑制するために、シャフト202の他方の端部に接続された第2のモータ209を更に備えてもよい。カッターは、ハウジング201に固定された第1の切断刃205と、第1の切断刃205と協働して板材105を切断する第2の切断刃206とから構成されたスクラップカッターであってもよい。機構は、シャフト202に固定されたカム207を備えてもよい。カム207は、シャフト202が回転軸線203の周りに回転すると、それに伴って回転して、第2の切断刃206を第1の切断刃205に対して往復運動させることができる。そして、第2の切断刃206が第1の切断刃205に近づいて、第1の切断刃205と第2の切断刃206とが噛み合うと、ハウジング201に配置された取入口208を介して外部から搬送されてきた板材105が切断される。カム207は、特殊な輪郭曲線を有する板カム、特殊な溝を有する平面カム、等であってもよく、例えば、円板を偏心させた円板カム、三角カム、等であってもよい。カム207は、シャフト202の回転軸線203の周りの回転から要求される第2の切断刃206の往復運動を実現することができる形状であればよい。しかし、板材切断装置104は、これに限定されるものではない。なお、板材切断装置104の制御装置は、制御装置106に内蔵されてもよい。 As shown in FIGS. 3A to 3C, the plate material cutting device 104 includes a housing 201, a cutter housed in the housing 201, and a drive unit partially housed in the housing 201 to drive the cutter. A control device for controlling the drive unit may be provided. The drive unit includes a shaft 202 that is rotatable around the axis of rotation 203, a first motor 204 connected to one end of the shaft 202, and a cutter as the shaft 202 rotates around the axis of rotation 203. It may be provided with a mechanism for reciprocating in one direction. The drive unit may further include a second motor 209 connected to the other end of the shaft 202 in order to suppress twisting of the shaft 202. Even if the cutter is a scrap cutter composed of a first cutting blade 205 fixed to the housing 201 and a second cutting blade 206 for cutting the plate material 105 in cooperation with the first cutting blade 205. good. The mechanism may include a cam 207 fixed to the shaft 202. As the shaft 202 rotates around the rotation axis 203, the cam 207 can rotate accordingly to reciprocate the second cutting blade 206 with respect to the first cutting blade 205. Then, when the second cutting blade 206 approaches the first cutting blade 205 and the first cutting blade 205 and the second cutting blade 206 mesh with each other, the outside through the intake 208 arranged in the housing 201. The plate material 105 conveyed from is cut. The cam 207 may be a plate cam having a special contour curve, a flat cam having a special groove, or the like, and may be, for example, a disk cam having an eccentric disk, a triangular cam, or the like. The cam 207 may have a shape that can realize the reciprocating motion of the second cutting blade 206 required by the rotation of the shaft 202 around the rotation axis 203. However, the plate material cutting device 104 is not limited to this. The control device of the plate material cutting device 104 may be built in the control device 106.
 シャフト202は、加工装置102の板材105に対する工程に応じて回転することができる。シャフト202は、板材105を移動させる工程が終了し、板材105に対して加工処理する工程を経て、再び板材105に対して加工処理する工程が開始するまでの間に、板材105に対して加工処理する工程に応じて回転することができる。板材切断装置104の制御装置は、板材105に対して加工処理する工程に応じて、第1のモータ204を制御してカム207が固定されたシャフト202を回転駆動させることによってカム207に係合された第2の切断刃206を第1の切断刃205の方向に対して往復運動させ、第1の切断刃205と第2の切断刃206との噛み合いよって、加工装置102において加工処理された板材105を切断させてもよい。 The shaft 202 can rotate according to the process of the processing device 102 with respect to the plate material 105. The shaft 202 is processed on the plate material 105 until the process of moving the plate material 105 is completed, the process of processing the plate material 105 is started, and the process of processing the plate material 105 is started again. It can be rotated according to the process to be processed. The control device of the plate material cutting device 104 engages with the cam 207 by controlling the first motor 204 to rotate and drive the shaft 202 to which the cam 207 is fixed according to the process of processing the plate material 105. The second cutting blade 206 was reciprocated in the direction of the first cutting blade 205, and the first cutting blade 205 and the second cutting blade 206 were engaged with each other to be processed by the processing apparatus 102. The plate material 105 may be cut.
 シャフト202は、加工装置102の板材105に対する工程に応じて回転速度を変更することができる。シャフト202は、板材105を移動させる工程が終了すると回転速度を速くし、板材105に対して加工処理する工程を経て、再び板材105に対して加工処理する工程が開始すると遅くするように回転速度を変更してもよい。シャフト202は、板材105を移動させる工程においては回転を停止してもよく、板材105を移動させる工程が終了すると回転を開始してもよい。また、シャフト202は、シャフト202の回転角度に応じて回転速度を変更することができる。シャフト202は、板材105を移動させる工程においてはある所定の回転角度内で遅い回転速度で回転し、板材105に対して加工処理する工程においては別の所定の回転角度内で速い回転速度で回転してもよい。また、シャフト202は、加工装置102の板材105に対する工程の1周期の間に回転軸線203の周りを1周回転するように、回転速度を変更することができる。シャフト202は、板材105を移動させる工程においてはある所定の回転角度内で遅い回転速度で回転し、板材105に対して加工処理する工程においては別の所定の回転角度内で速い回転速度で回転する場合であっても、シャフト202の回転軸線203の周りの1回転の時間と、加工装置102の板材105に対する工程の1周期の時間とが合うように、回転速度を変更してもよい。また、シャフト202は、加工装置102の板材105に対する工程の1周期の整数倍の間に回転軸線203の周りを1周回転するように、回転速度を変更してもよい。この場合、カム207は、この整数倍の頂点を有する形状のカムであってもよい。例えば、シャフト202が加工装置102の板材105に対する工程の1周期の3倍の間に回転軸線203の周りを1周回転する場合には、カム207は三角カムであってもよい。カム207の頂点の近傍部分が第2の切断刃206に係合している時に、第1の切断刃205と第2の切断刃206との噛み合いよって、加工装置102において加工処理された板材105は切断される。 The rotation speed of the shaft 202 can be changed according to the process of the processing device 102 with respect to the plate material 105. The rotation speed of the shaft 202 is increased when the process of moving the plate material 105 is completed, and slowed down when the process of processing the plate material 105 is started again after the process of processing the plate material 105. May be changed. The shaft 202 may stop rotating in the step of moving the plate member 105, or may start rotating when the step of moving the plate member 105 is completed. Further, the rotation speed of the shaft 202 can be changed according to the rotation angle of the shaft 202. The shaft 202 rotates at a slow rotation speed within a predetermined rotation angle in the process of moving the plate material 105, and rotates at a high rotation speed within another predetermined rotation angle in the process of processing the plate material 105. You may. Further, the rotation speed of the shaft 202 can be changed so as to rotate around the rotation axis 203 once during one cycle of the process for the plate member 105 of the processing apparatus 102. The shaft 202 rotates at a slow rotation speed within a predetermined rotation angle in the process of moving the plate material 105, and rotates at a high rotation speed within another predetermined rotation angle in the process of processing the plate material 105. Even in this case, the rotation speed may be changed so that the time of one rotation around the rotation axis 203 of the shaft 202 and the time of one cycle of the process with respect to the plate member 105 of the processing apparatus 102 match. Further, the rotation speed of the shaft 202 may be changed so as to rotate once around the rotation axis 203 during an integral multiple of one cycle of the plate material 105 of the processing apparatus 102. In this case, the cam 207 may be a cam having a vertex having an integral multiple of this. For example, when the shaft 202 rotates once around the rotation axis 203 during three times one cycle of the process with respect to the plate member 105 of the processing apparatus 102, the cam 207 may be a triangular cam. When the portion near the apex of the cam 207 is engaged with the second cutting blade 206, the plate material 105 processed by the processing apparatus 102 by the engagement between the first cutting blade 205 and the second cutting blade 206. Will be disconnected.
 加工装置102は、加工装置102の工程を検出するためのセンサを備えてもよい。例えば、加工装置102がプレス装置である場合には、センサとして、クランクシャフト107の回転角度を検出するエンコーダ等の角度検出器108が設けられてもよい。角度検出器108によって、図2A及び図2Bに示すようなクランクシャフト107の回転角度が検出される。そして、角度検出器108によって検出された回転角度の出力信号は、制御装置106に送信される。これによって、制御装置106は、加工装置102の工程を認識することができる。例えば、図2Aに示すように、クランクシャフト107の回転角度が270°から0°を通って90°までの間にある場合には、板材送り装置103によって板材105を目的の長さに応じて移動させる工程にあることを、制御装置106は認識することができる。そして、クランクシャフト107の回転角度が180°の周辺である場合には、移動してきた板材105に対して加工処理する工程にあることを、制御装置106は認識することができる。制御装置106は、クランクシャフト107の回転角度が90°であることを認識すると、板材送り装置103に対して、板材105の加工装置102への搬送を停止させる。そして、制御装置106は、クランクシャフト107の回転角度が270°であることを認識すると、板材送り装置103に対して、板材105の加工装置102への搬送を再び開始させ、板材105を加工装置102に一定の速度で搬送させる。このようにして、制御装置106は、角度検出器108からの出力信号に応じて、板材送り装置103に対して、板材105を加工装置102に間欠的に搬送させることができる。 The processing device 102 may include a sensor for detecting the process of the processing device 102. For example, when the processing device 102 is a press device, an angle detector 108 such as an encoder that detects the rotation angle of the crankshaft 107 may be provided as a sensor. The angle detector 108 detects the rotation angle of the crankshaft 107 as shown in FIGS. 2A and 2B. Then, the output signal of the rotation angle detected by the angle detector 108 is transmitted to the control device 106. Thereby, the control device 106 can recognize the process of the processing device 102. For example, as shown in FIG. 2A, when the rotation angle of the crankshaft 107 is between 270 ° and 90 ° through 0 °, the plate material feeding device 103 makes the plate material 105 according to the desired length. The control device 106 can recognize that it is in the process of moving. Then, when the rotation angle of the crankshaft 107 is around 180 °, the control device 106 can recognize that it is in the process of processing the moved plate material 105. When the control device 106 recognizes that the rotation angle of the crankshaft 107 is 90 °, the control device 106 causes the plate material feeding device 103 to stop the transfer of the plate material 105 to the processing device 102. Then, when the control device 106 recognizes that the rotation angle of the crankshaft 107 is 270 °, the plate material feeding device 103 is made to start the transfer of the plate material 105 to the processing device 102 again, and the plate material 105 is processed by the processing device. It is conveyed to 102 at a constant speed. In this way, the control device 106 can intermittently convey the plate material 105 to the processing device 102 with respect to the plate material feeding device 103 in response to the output signal from the angle detector 108.
 制御装置106は、クランクシャフト107の回転角度が270°から0°を通って90°までの間にあること、すなわち、板材送り装置103によって板材105を目的の長さに応じて移動させる工程にあることを認識する場合には、板材切断装置104にカッターの駆動を停止させる。また、制御装置106は、クランクシャフト107の回転角度が90°から180°を通って270°までの間にあること、すなわち、板材105に対して加工処理する工程を含むことを認識する場合には、板材切断装置104にカッターを駆動させる。制御装置106は、クランクシャフト107の回転角度が90°であることを認識すると、板材切断装置104に対して、加工装置102において加工処理された板材105を切断するためにカッターの駆動を開始させる。そして、制御装置106は、クランクシャフト107の回転角度が270°であることを認識すると、板材切断装置104に対して、カッターの駆動を終了させる。このようにして、制御装置106は、角度検出器108からの出力信号に応じて、板材切断装置104に対して、加工装置102において加工処理された板材105を切断するためにカッターを駆動させることができる。 The control device 106 is in a step where the rotation angle of the crankshaft 107 is between 270 ° and 90 ° through 0 °, that is, the plate material 105 is moved according to a target length by the plate material feeding device 103. When recognizing that there is, the plate material cutting device 104 is stopped driving the cutter. Further, when the control device 106 recognizes that the rotation angle of the crankshaft 107 is between 90 ° and 270 ° through 180 °, that is, includes a step of processing the plate 105. Drives the cutter to the plate material cutting device 104. When the control device 106 recognizes that the rotation angle of the crankshaft 107 is 90 °, the control device 106 causes the plate material cutting device 104 to start driving the cutter to cut the plate material 105 processed by the processing device 102. .. Then, when the control device 106 recognizes that the rotation angle of the crankshaft 107 is 270 °, the control device 106 terminates the driving of the cutter with respect to the plate material cutting device 104. In this way, the control device 106 drives the plate material cutting device 104 to drive the cutter to cut the plate material 105 processed by the processing device 102 in response to the output signal from the angle detector 108. Can be done.
 上記に説明されたような本発明の加工ラインシステム101を使用することによって、板材送り装置103から高精度に間欠的に搬送された板材105を、プレス装置等の加工装置102は、プレス加工等の加工処理を行って、携帯電話、パソコン、等の情報関連機器に使用される小型部品、自動車、産業用モータ部品、家電製品、等の構成部品、等の構造物を製造することができる。そして、板材切断装置104は、プレス装置等の加工装置102においてプレス加工等の加工処理された板材105を適切なタイミングで切断して、生産効率を向上させることができる。 By using the processing line system 101 of the present invention as described above, the plate material 105 intermittently conveyed from the plate material feeding device 103 with high accuracy can be pressed by the processing device 102 such as a press device. It is possible to manufacture structures such as small parts used for information-related equipment such as mobile phones and personal computers, components such as automobiles, industrial motor parts, home appliances, etc. by performing the processing of the above. Then, the plate material cutting device 104 can cut the plate material 105 processed by press working or the like in the processing device 102 such as a press device at an appropriate timing to improve the production efficiency.
 上記記載は特定の実施例についてなされたが、本発明はそれに限らず、本発明の原理と添付の特許請求の範囲の範囲内で種々の変更及び修正をすることができることは当業者に明らかである。 Although the above description has been made for a specific embodiment, it is clear to those skilled in the art that the present invention is not limited to this, and various changes and modifications can be made within the scope of the principles of the present invention and the accompanying claims. be.
 101 加工ラインシステム
 102 加工装置
 103 板材送り装置
 104 板材切断装置
 105 板材
 106 制御装置
 107 クランクシャフト
 108 角度検出器
 109 上側金型
 110 下側金型
 201 ハウジング
 202 シャフト
 203 回転軸線
 204 第1のモータ
 205 第1の切断刃
 206 第2の切断刃
 207 カム
 208 取入口
 209 第2のモータ
 
101 Machining line system 102 Machining equipment 103 Plate feed device 104 Plate cutting device 105 Plate 106 Control device 107 Crankshaft 108 Angle detector 109 Upper mold 110 Lower mold 201 Housing 202 Shaft 203 Rotating axis 204 First motor 205 Cutting blade of 1 206 Second cutting blade 207 Cam 208 Intake 209 Second motor

Claims (10)

  1.  板材を加工処理する加工装置と、
     前記板材を前記加工装置に間欠的に搬送する板材送り装置と、
     前記加工装置において加工処理された前記板材を切断するカッターを備える板材切断装置と
    を備える加工ラインシステムであって、
     前記板材切断装置は、前記加工装置の前記板材に対する工程に応じて、前記カッターを駆動させることができるようになっている、加工ラインシステム。
    A processing device that processes plate materials and
    A plate material feeding device that intermittently conveys the plate material to the processing device, and
    A processing line system including a plate material cutting apparatus including a cutter for cutting the plate material processed by the processing apparatus.
    The plate material cutting device is a processing line system capable of driving the cutter according to the process of the processing device for the plate material.
  2.  前記加工装置の前記板材に対する工程は、前記板材を移動する工程と前記板材に対して加工処理する工程とを含み、前記板材切断装置は、前記加工処理する工程に応じて前記カッターを駆動させることができるようになっている、請求項1に記載の加工ラインシステム。 The process of the processing device for the plate material includes a step of moving the plate material and a step of processing the plate material, and the plate material cutting device drives the cutter according to the process of processing the plate material. The processing line system according to claim 1, wherein the processing line system can be used.
  3.  前記板材切断装置は、前記板材送り装置による前記板材の間欠搬送に応じて、前記カッターを駆動させることができるようになっている、請求項1又は2に記載の加工ラインシステム。 The processing line system according to claim 1 or 2, wherein the plate material cutting device can drive the cutter in response to intermittent transportation of the plate material by the plate material feeding device.
  4.  前記板材切断装置は、前記板材送り装置による前記板材の搬送停止時に加工処理された前記板材を切断するために前記カッターの駆動を開始させ、前記板材送り装置による前記板材の搬送開始時に前記カッターの駆動を停止させることができるようになっている、請求項3に記載の加工ラインシステム。 The plate material cutting device starts driving the cutter in order to cut the plate material processed when the plate material feeding device stops transporting the plate material, and when the plate material feeding device starts transporting the plate material, the cutter The machining line system according to claim 3, wherein the drive can be stopped.
  5.  前記板材切断装置は、前記カッターを駆動させるための駆動部を更に備え、前記駆動部は、回転軸線の周りに回転可能なシャフトと、前記シャフトの前記回転軸線の周りの回転に伴って前記カッターを一方向に対して往復運動させるための機構とを備え、前記シャフトは、前記加工装置の前記板材に対する工程に応じて回転することができるようになっている、請求項1~4の何れか一項に記載の加工ラインシステム。 The plate cutting device further includes a drive unit for driving the cutter, wherein the drive unit includes a shaft that can rotate around a rotation axis and the cutter as the shaft rotates around the rotation axis. The shaft is provided with a mechanism for reciprocating in one direction, and the shaft can be rotated according to the process of the processing apparatus for the plate material, according to any one of claims 1 to 4. The machining line system described in item 1.
  6.  前記シャフトは、前記加工装置の前記板材に対する工程に応じて回転速度を変更することができるようになっている、請求項5に記載の加工ラインシステム。 The processing line system according to claim 5, wherein the shaft can change the rotation speed according to the process of the processing apparatus for the plate material.
  7.  前記シャフトは、前記シャフトの回転角度に応じて回転速度を変更することができるようになっている、請求項5又は6に記載の加工ラインシステム。 The machining line system according to claim 5 or 6, wherein the shaft can change the rotation speed according to the rotation angle of the shaft.
  8.  前記シャフトは、前記加工装置の前記板材に対する工程の1周期の間に前記回転軸線の周りを1周回転するように、回転速度を変更することができるようになっている、請求項5~7の何れか一項に記載の加工ラインシステム。 Claims 5 to 7 can change the rotation speed of the shaft so that the shaft rotates once around the rotation axis during one cycle of the process for the plate material of the processing apparatus. The machining line system according to any one of the above.
  9.  前記加工装置は、前記加工装置の前記板材に対する工程を検出するためのセンサを備え、前記センサからの出力信号に応じて、前記板材送り装置は、前記板材を前記加工装置に間欠的に搬送することができるようになっている、請求項1~8の何れか一項に記載の加工ラインシステム。 The processing device includes a sensor for detecting a process of the processing device for the plate material, and the plate material feeding device intermittently conveys the plate material to the processing device in response to an output signal from the sensor. The machining line system according to any one of claims 1 to 8, wherein the machining line system can be used.
  10.  前記センサからの出力信号に応じて、前記板材切断装置は、前記カッターを駆動させることができるようになっている、請求項9に記載の加工ラインシステム。
     
    The processing line system according to claim 9, wherein the plate material cutting device can drive the cutter in response to an output signal from the sensor.
PCT/JP2021/035134 2020-09-30 2021-09-24 Machining line system WO2022071134A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS478945Y1 (en) * 1967-05-23 1972-04-05
JPS6167938U (en) * 1984-10-09 1986-05-09
JP2020127956A (en) * 2019-02-08 2020-08-27 Jfe建材株式会社 Manufacturing apparatus and manufacturing method of finished article

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012231028A (en) 2011-04-26 2012-11-22 Hitachi Industrial Equipment Systems Co Ltd Method and device for manufacturing amorphous core
JP5978958B2 (en) 2012-11-29 2016-08-24 アイシン・エィ・ダブリュ株式会社 Steel plate joining device in punching press

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS478945Y1 (en) * 1967-05-23 1972-04-05
JPS6167938U (en) * 1984-10-09 1986-05-09
JP2020127956A (en) * 2019-02-08 2020-08-27 Jfe建材株式会社 Manufacturing apparatus and manufacturing method of finished article

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