WO2022068437A1 - 一种防水端子接线端子 - Google Patents

一种防水端子接线端子 Download PDF

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Publication number
WO2022068437A1
WO2022068437A1 PCT/CN2021/112708 CN2021112708W WO2022068437A1 WO 2022068437 A1 WO2022068437 A1 WO 2022068437A1 CN 2021112708 W CN2021112708 W CN 2021112708W WO 2022068437 A1 WO2022068437 A1 WO 2022068437A1
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crimping part
cable
conductor
terminal
crimping
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PCT/CN2021/112708
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English (en)
French (fr)
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全伟
黄桂宏
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天泽电力(江苏)有限公司
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Publication of WO2022068437A1 publication Critical patent/WO2022068437A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes

Definitions

  • the utility model relates to the technical field of cable connection structures, in particular to a waterproof terminal connection terminal suitable for a cable connection joint for electrical connection in the fields of rail transit and wind power generation.
  • Conventional terminal blocks only use hexagonal confining pressure with the conductor part of the cable.
  • the shape of the terminal block after crimping is hexagonal, and there is always a gap between the terminal block and the insulating layer of the cable, resulting in The conductor part is exposed, and it is easy to age when exposed to wind and sun for a long time. Coupled with high-frequency vibration, the reliability of the connection part is reduced, and it is easy to break and cause accidents.
  • the use environment of electrical connection cables is mostly outdoors, and the environment is harsh. There are always hexagonal gaps in the terminals after hexagonal confining pressure crimping, and dust and rainwater will enter the wiring from the gaps.
  • the inside of the terminal and the copper wire of the cable makes the crimped terminal and the inside of the cable more susceptible to moisture, which affects the electrical performance of the terminal; and, because the terminals in the railway and rail transit industries are mostly dynamic, long-term up and down movement also leads to wiring. Cables at the end of the terminal are more prone to breakage; extreme environments result in high maintenance costs for the terminal, affecting its electrical performance.
  • the applicant of the present invention has made a lot of repeated and beneficial explorations, and the final product has achieved effective results, and has formed the technical solution to be introduced below.
  • the present invention provides a waterproof terminal connection terminal to solve the problem that the cable connection terminal in the prior art is only crimped to the conductor part of the cable, so that there is always a gap between the connection terminal and the cable insulation layer, and the pressure There are always hexagonal gaps in the connected terminals, so that the cable is easily damaged by dust and moisture, the connection reliability is reduced and it is easy to break and cause accidents, and the protection of the terminal and the inside of the cable is poor, thus affecting the electrical performance question.
  • a waterproof terminal connection terminal which can be connected and acted on a cable structure, the cable structure includes a cable conductor core and a cable insulation sheath covered on the outer side of the cable conductor core;
  • the waterproof terminal connection terminal includes a phase The fixed conductor crimping part and the terminal head, the conductor crimping part has a channel;
  • the waterproof terminal connection terminal also includes:
  • the insulating skin crimping part is fixedly connected to the end of the conductor crimping part away from the terminal head, so that the conductor crimping part is located between the insulating skin crimping part and the between the terminals;
  • the insulating skin crimping part has a channel, and the channel of the insulating skin crimping part is connected with the channel of the conductor crimping part; the insulating skin crimping part is a crimping part with a circular cross section of the channel, And the insulating skin crimping part is crimped on the cable insulating skin, and forms a circular indentation on the cable insulating skin.
  • cross-sectional area of the passage of the insulating skin crimping portion is larger than the cross-sectional area of the passage of the conductor crimping portion.
  • the conductor crimping portion can be crimped to the conductor core of the cable.
  • the conductor crimping portion is a crimping portion with a hexagonal channel section.
  • an extension portion is provided between the insulating skin crimping portion and the conductor crimping portion, and the extension portion is provided with a variable diameter.
  • the inner diameter of one end of the extension portion corresponding to the insulating skin crimping portion is greater than the inner diameter of one end of the extension portion corresponding to the conductor crimping portion.
  • the waterproof terminal terminal not only conforms to the conductivity of ordinary terminal but also is suitable for use in railway and rail transit industries and wind power industries.
  • the crimping method of the waterproof terminal terminal at the crimping part of the insulating skin adopts circular crimping, which avoids the sharp corner gap caused by the hexagonal confining pressure, and has the effect of waterproof and dustproof.
  • the waterproof terminal wiring terminal is directly inserted into the insulating skin for crimping, and the protection of the insulating skin reduces the easy breakage of the tail of the waterproof terminal wiring terminal due to the moving state; There is no gap between the insulating layers, which improves the waterproof and dustproof effect.
  • FIG. 1 is one of the schematic diagrams of the installation structure of the waterproof terminal connection terminal provided by the embodiment of the present invention.
  • FIG. 2 is the second schematic diagram of the installation structure of the waterproof terminal connection terminal provided by the embodiment of the present invention.
  • Insulation skin crimping part 1 Insulation skin crimping part 1 , conductor crimping part 2 , terminal head 3 , cable structure 4 , cable conductor core 41 , cable insulation skin 42 .
  • an embodiment of the present invention provides a waterproof terminal connection terminal, which includes an insulating skin crimping part 1 , a conductor crimping part 2 and a terminal head 3 , which are integrally arranged.
  • the conductor crimping part 2 is located between the insulating skin crimping part 1 and the terminal head 3, and the insulating skin crimping part 1 and the conductor crimping part 2 each have a channel, and the The channel of the insulating skin crimping part 1 is connected with the channel of the conductor crimping part 2 .
  • the cross-sectional area of the passage of the insulation crimping part 1 is larger than the cross-sectional area of the passage of the conductor crimping part 2 .
  • the waterproof terminal connection terminal can be connected to a cable structure 4 , and the cable structure 4 includes a cable conductor core 41 and a cable insulating sheath 42 which is coated on the outer side of the cable conductor core 41 for protection.
  • the insulating skin crimping part 1 is crimped on the cable insulating skin 42, and the insulating skin crimping part 1 adopts a crimping part with a circular channel section, and acts on the insulating skin through a crimping pliers and a mold.
  • the crimping part 1 forms a circular indentation on the cable insulating skin 42 .
  • the conductor crimping portion 2 is crimped on the cable conductor core 41 , so that the connection strength between the waterproof terminal terminal and the cable structure 4 can be effectively increased in combination with the crimping function of the insulating skin crimping portion 1 . At the same time, the conductive performance of the wire crimping is guaranteed, and the rainwater can be effectively prevented from entering the wire.
  • the conductor crimping portion 2 may be, but not limited to, a crimping portion with a channel cross-section of a hexagon.
  • the extension portion there is an extension portion between the insulating skin crimping portion 1 and the conductor crimping portion 2, and the extension portion is provided with a variable diameter to form a terminal variable diameter structure; specifically , the inner diameter of one end of the extension part corresponding to the insulating skin crimping part 1 is larger than the inner diameter of one end of the extension part corresponding to the conductor crimping part 2, so as to be able to better fit the cable insulation through the terminal variable diameter structure
  • the outer diameter of 42 is different from that of the cable conductor core 41, and at the same time, it can be adapted to the installation of cable insulation 42 with different outer diameters, which further improves the installation stability of the terminal and effectively improves the shock resistance after the structure is installed.
  • An application method of a waterproof terminal connection terminal comprising the following steps:
  • the cable structure 4 is stripped of part of the cable insulation 42 to form a style cable with partially exposed cable conductor cores 41.
  • crimping tool such as a crimping tool and a crimping die to crimp the conductor crimping part 2, so that the conductor crimping part 2 is crimped to the cable conductor core 41 through the hexagonal ring, and the conductor crimping part 2 is to the cable conductor core 41.
  • the crimping function can be combined with the crimping function of the insulating skin crimping part 1 on the cable insulating skin 42 to increase the connection strength between the waterproof terminal terminal and the cable structure 4, and at the same time, it can ensure the electrical conductivity of the cable structure 4 crimping. .
  • crimping tools such as crimping pliers and crimping molds to crimp the insulating skin crimping part 1, so that the insulating skin crimping part 1 crimps the cable insulation 42 to form a circular indentation; the insulating skin crimping part 1 can be connected with the cable.
  • the insulating skins 42 are closely connected, and the cable insulating skin 42 is elastically deformed, which prevents the intrusion of rainwater and dust, and thus plays the role of waterproof and dustproof; the waterproof terminal terminals are protected by the cable insulating skin 3, which reduces the The possibility of breakage of the tail of the terminal block due to movement.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

一种防水端子接线端子，电缆结构（4）包括电缆导体线芯（41）以及包覆于电缆导体线芯（41）外侧的电缆绝缘皮（42）；防水端子接线端子包括相固接的导体压接部（2）和绝缘皮压接部（1）；导体压接部（2）和绝缘皮压接部（1）均具有一个通道，且绝缘皮压接部（1）的通道与导体压接部（2）的通道相连；绝缘皮压接部（1）为通道截面为圆形的压接部，且绝缘皮压接部（1）压接于电缆绝缘皮（42），并在电缆绝缘皮（42）形成圆形压痕。该防水端子接线端子，既符合普通接线端子的导电性又能适用于铁路和轨道交通行业、风电行业的使用，具有可靠性、免维护性、提高了压接防水端子接线端子的电气性能。

Description

一种防水端子接线端子
本申请要求于2020年09月30日提交中国专利局、申请号为202022223645.5、发明名称为“一种防水端子接线端子”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本实用新型涉及电缆接线结构技术领域，具体涉及一种适用于轨道交通及风力发电领域电气连接用电缆连接接头的防水端子接线端子。
背景技术
当前市场大量使用常规接线端子连接，常规接线端子只与电缆的导体部分采用六角围压，接线端子压接后的形状为六边形，而且接线端子与电缆的绝缘层部分总有一段间隙，导致导体部分存在裸露，长时间风吹日晒容易老化，再加上高频振动，连接部位可靠性降低，容易断裂引起事故。
尤其是铁路轨道交通行业、风电行业中电气连接用电缆的使用环境多处于室外，环境恶劣，六角围压方式压接后的接线端子总是存在六角缝隙，灰尘和雨水潮气会从缝隙处进入接线端子和电缆铜线内部，导致压接后的接线端子和电缆内部更容易受潮，影响接线端子的电气性能；并且，由于铁路和轨道交通行业的接线端子多处于动态，长期的上下运动也导致接线端子尾端的电缆线更易断裂；极端的环境导致接线端子的维护成本很高，影响其电气性能。
针对上述已有技术状况，本实用新型申请人做了大量反复而有益的探索，最终产品取得了有效的成果，并且形成了下面将要介绍的技术方案。
发明内容
为此，本实用新型提供了一种防水端子接线端子，以解决现有技术中的电缆接线端子仅压接于电缆的导体部分，使导致接线端子与电缆绝缘层 之间始终存在间隙，以及压接后的接线端子总是存在六角缝隙，从而使电缆容易受灰尘潮气侵入而老化损坏、连接可靠性降低而容易断裂引起事故以及对接线端子和电缆内部的防护性较差，从而影响电气性能的问题。
为了实现上述目的，本实用新型提供如下技术方案：
一种防水端子接线端子，其能够连接作用于一条电缆结构，所述电缆结构包括电缆导体线芯以及包覆设于所述电缆导体线芯外侧的电缆绝缘皮；所述防水端子接线端子包括相固接的导体压接部和接线端头，所述导体压接部具有一个通道；所述防水端子接线端子还包括：
绝缘皮压接部；所述绝缘皮压接部固接设于所述导体压接部远离所述接线端头的一端，使所述导体压接部位于所述绝缘皮压接部和所述接线端头之间；
所述绝缘皮压接部具有一个通道，且所述绝缘皮压接部的通道与所述导体压接部的通道相连；所述绝缘皮压接部为通道截面为圆形的压接部，且所述绝缘皮压接部压接设于所述电缆绝缘皮，并在所述电缆绝缘皮形成圆形压痕。
在上述技术方案的基础上，本实用新型还可以做如下改进：
进一步地，所所述绝缘皮压接部的通道横截面积大于所述导体压接部的通道横截面积。
进一步地，所所述导体压接部能够压接设于所述电缆导体线芯。
进一步地，所述导体压接部为通道截面为六边形的压接部。
进一步地，所述绝缘皮压接部与所述导体压接部之间具有一个延伸部，所述延伸部为变径设置。
进一步地，所述延伸部对应所述绝缘皮压接部的一端内径大于所述延伸部对应所述导体压接部的一端内径。
本实用新型具有如下优点：
1、该防水端子接线端子，既符合普通接线端子的导电性又能适用于铁路和轨道交通行业、风电行业的使用。
2、该防水端子接线端子在绝缘皮压接部的压接方式采用圆形压接，避 免了六角围压而产生的尖角缝隙，起到了防水、防尘的效果。
3、该防水端子接线端子直接插入到绝缘皮上进行压接，有了绝缘皮的保护减小了由于防水端子接线端子处在运动状态而使其尾部易断裂的情况；而且使接线端子与电缆绝缘层之间不会存在间隙，提升了防水防尘效果。
以上优势，使得防水接线端子在铁路和轨道交通行业、风电行业的应用，具有可靠性、免维护性、提高了压接防水端子接线端子的电气性能。
附图说明
为了更清楚地说明本实用新型的实施方式或现有技术中的技术方案，下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍，本说明书所绘示的结构、比例、大小等，均仅用以配合说明书所揭示的内容，以供熟悉此技术的人士了解与阅读，任何结构的修饰、比例关系的改变或大小的调整，在不影响本实用新型所能产生的功效及所能达成的目的下，均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。
图1为本实用新型实施例提供的防水端子接线端子的安装结构示意图之一。
图2为本实用新型实施例提供的防水端子接线端子的安装结构示意图之二。
附图中，各标号所代表的部件列表如下：
绝缘皮压接部1、导体压接部2、接线端头3、电缆结构4、电缆导体线芯41、电缆绝缘皮42。
具体实施方式
以下由特定的具体实施例说明本实用新型的实施方式，熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效，显然，所描述的实施例是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
如图1-2所示，本实用新型实施例提供了一种防水端子接线端子，包括一体设置的绝缘皮压接部1、导体压接部2和接线端头3。
所述导体压接部2位于所述绝缘皮压接部1和所述接线端头3之间，且所述绝缘皮压接部1和所述导体压接部2均具有一个通道，所述绝缘皮压接部1的通道与所述导体压接部2的通道相连。所述绝缘皮压接部1的通道横截面积大于所述导体压接部2的通道横截面积。具体设置如下：
所述防水端子接线端子能够连接作用于一条电缆结构4，所述电缆结构4包括电缆导体线芯41以及包覆设于所述电缆导体线芯41外侧起到保护作用的电缆绝缘皮42。所述绝缘皮压接部1压接设于所述电缆绝缘皮42，且所述绝缘皮压接部1采用通道截面为圆形的压接部，通过压钳和模具作用于所述绝缘皮压接部1对所述电缆绝缘皮42形成圆形压痕，相较于六角围压电缆导体的方式，不会产生尖角缝隙以及所述防水端子接线端子与电缆绝缘皮42之间的间隙，而且借助电缆绝缘皮42产生的弹性形变，能够实现从全方位防止雨水、灰尘等的浸入，进而起到防水防尘的功能；同时接线端子通过与软质的电缆绝缘皮42之间的接触保护，有效减小了由于运动而产生的尾部断裂可能性。
所述导体压接部2压接设于所述电缆导体线芯41，以此能够与绝缘皮压接部1的压接作用相结合有效增加防水端子接线端子与电缆结构4之间的连接强度，同时保证了导线压接的导电性能，又可有效防止雨水进入导线。
所述导体压接部2可采用但不限于通道截面为六边形的压接部。
作为本实施例的一种优选方案，所述绝缘皮压接部1与所述导体压接部2之间具有一个延伸部，所述延伸部为变径设置，形成端子变径结构；具体地，所述延伸部对应所述绝缘皮压接部1的一端内径大于所述延伸部对应所述导体压接部2的一端内径，用以能够通过端子变径结构更加适配贴合电缆绝缘皮42与电缆导体线芯41的外径差，同时能够适配不同外径的电缆绝缘皮42安装，进一步提升端子的安装稳定性，也有效提升了结构安装后的防震性。
一种防水端子接线端子的应用方法，包括以下步骤：
将电缆结构4剥离部分电缆绝缘皮42形成带有部分裸露电缆导体线芯 41的样式线缆。
将样式线缆插入防水端子接线端子的内部。
具体的是，将样式线缆插入绝缘皮压接部1和导体压接部2的内部，使电缆导体线芯41对应导体压接部2，使电缆绝缘皮42的剥离边沿对应位于绝缘皮压接部1的圆形通道内。
使用压钳等压接工具及压接模具对导体压接部2进行压接，使导体压接部2通过六角环压压接电缆导体线芯41，导体压接部2对电缆导体线芯41的压接作用能够与绝缘皮压接部1对电缆绝缘皮42的压接作用相结合以增加防水端子接线端子与电缆结构4之间的连接强度，同时能够保证电缆结构4压接的导电性能。
使用压钳等压接工具及压接模具对绝缘皮压接部1进行压接，使绝缘皮压接部1压接电缆绝缘皮42形成圆形压痕；绝缘皮压接部1能够与电缆绝缘皮42紧密相接，电缆绝缘皮42发生了弹性形变，防止了雨水、灰尘的浸入，进而起到了防水、防尘的功效；防水端子接线端子有了电缆绝缘皮3的保护，减小了防水端子接线端子由于运动而产生的尾部断裂的可能性。
上述说明对本实用新型的案例实施进行了描述说明，但是本实用新型并不局限于上述的具体实施方式，上述的具体实施方式仅为示意性，而非限制性的。技术人员可在不偏离本实用新型核心理念和权利要求所保护的范围的前提下，进一步做出多种形式，这些均属于本实用新型的保护范围内。

Claims (6)

  1. 一种防水端子接线端子，其能够连接作用于一条电缆结构，所述电缆结构包括电缆导体线芯以及包覆设于所述电缆导体线芯外侧的电缆绝缘皮；所述防水端子接线端子包括相固接的导体压接部和接线端头，所述导体压接部具有一个通道；其特征在于，所述防水端子接线端子还包括：
    绝缘皮压接部；所述绝缘皮压接部固接设于所述导体压接部远离所述接线端头的一端，使所述导体压接部位于所述绝缘皮压接部和所述接线端头之间；
    所述绝缘皮压接部具有一个通道，且所述绝缘皮压接部的通道与所述导体压接部的通道相连；所述绝缘皮压接部为通道截面为圆形的压接部，且所述绝缘皮压接部压接设于所述电缆绝缘皮，并在所述电缆绝缘皮形成圆形压痕。
  2. 根据权利要求1所述的防水端子接线端子，其特征是，所述绝缘皮压接部的通道横截面积大于所述导体压接部的通道横截面积。
  3. 根据权利要求1所述的防水端子接线端子，其特征是，所述导体压接部能够压接设于所述电缆导体线芯。
  4. 根据权利要求3所述的防水端子接线端子，其特征是，所述导体压接部为通道截面为六边形的压接部。
  5. 根据权利要求1所述的防水端子接线端子，其特征是，所述绝缘皮压接部与所述导体压接部之间具有一个延伸部，所述延伸部为变径设置。
  6. 根据权利要求5所述的防水端子接线端子，其特征是，所述延伸部对应所述绝缘皮压接部的一端内径大于所述延伸部对应所述导体压接部的一端内径。
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CN213093406U (zh) * 2020-09-30 2021-04-30 天泽电力(江苏)有限公司 一种防水端子接线端子
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