WO2022067694A1 - 镜筒元件、成型模具、摄像模组及电子设备 - Google Patents

镜筒元件、成型模具、摄像模组及电子设备 Download PDF

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Publication number
WO2022067694A1
WO2022067694A1 PCT/CN2020/119464 CN2020119464W WO2022067694A1 WO 2022067694 A1 WO2022067694 A1 WO 2022067694A1 CN 2020119464 W CN2020119464 W CN 2020119464W WO 2022067694 A1 WO2022067694 A1 WO 2022067694A1
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WO
WIPO (PCT)
Prior art keywords
lens barrel
barrel element
gate
opening
molding
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Application number
PCT/CN2020/119464
Other languages
English (en)
French (fr)
Inventor
李明
邹海荣
张刚强
Original Assignee
欧菲光集团股份有限公司
南昌欧菲精密光学制品有限公司
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Application filed by 欧菲光集团股份有限公司, 南昌欧菲精密光学制品有限公司 filed Critical 欧菲光集团股份有限公司
Priority to PCT/CN2020/119464 priority Critical patent/WO2022067694A1/zh
Publication of WO2022067694A1 publication Critical patent/WO2022067694A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms

Definitions

  • the present application relates to the technical field of camera module detection, and in particular, to a lens barrel element, a molding die, a camera module, and electronic equipment.
  • the existing lens barrel elements are mostly on the outer annular surface.
  • the side gate structure is set up and formed with the corresponding module, but the gate after the lens barrel element of this structure is formed needs to be sheared by shearing equipment, and the finished product and waste are separated, which increases the production cost and does not Conducive to production automation.
  • the application also provides a lens barrel element, comprising:
  • the main body part includes a first end surface and a second end surface opposite to each other, the main body part is provided with a receiving hole passing through the first end surface and the second end surface, and the outer side wall of the main body part has a molding surface , the molding surface is used to connect with the parting surface of the molding die during injection molding;
  • a plurality of gate grooves are arranged on the forming surface, and the plurality of gate grooves respectively correspond to the pouring ports of the forming mold.
  • the molding material is injected into the gate groove through the gate of the molding die to obtain the lens barrel element. Since the gate groove is located on the molding surface, when the male mold and the female mold of the molding mold are separated, the lens barrel element and the lens barrel element are separated at the same time.
  • the runner waste of the molding material at the gate groove is compared with the traditional manufacturing process: the gate material is set on the outer ring surface of the lens barrel element, and after the male mold and the female mold of the forming mold are separated, gate shear For cutting processing, the present application saves the process of shearing processing at the gate groove, saves costs, and improves the automation and production efficiency of molding production.
  • a plurality of the gate grooves are evenly distributed around the central axis of the lens barrel element.
  • the stress distribution of the lens barrel element during injection molding is more symmetrical and balanced, which is beneficial to improve the uniformity and stability of the lens barrel element, so as to improve the molding yield of the lens barrel element.
  • the first end surface has a first opening
  • the second end surface has a second opening
  • the first opening and the second opening are respectively located at opposite ends of the receiving hole, the The size of the first opening is smaller than the size of the second opening;
  • the inner side wall of the main body portion is provided with a receiving portion, and the receiving portion is used for receiving the lens.
  • the size of the first opening and the second opening is set so that the receiving hole can accommodate and fix the lens.
  • the gate groove has a gate, and the distance between the gate and the first end surface is smaller than the distance between the gate and the second end surface.
  • the structure of the injection-molded lens barrel element can be made more uniform by configuring the appropriate distance difference
  • the first end surface has a first opening
  • the second end surface has a second opening
  • the first opening and the second opening are respectively located at opposite ends of the receiving hole
  • the The size of the first opening is larger than the size of the second opening
  • the outer side wall of the main body is provided with a connecting portion
  • the connecting portion is connected with the inner side wall of a lens barrel
  • the second end face is provided with a resisting portion , the resisting portion resists the lens in the lens barrel, so as to fix the lens in the lens barrel.
  • the lens barrel element is placed in the lens barrel as a lens pressure ring, the lens pressure ring is connected to the inner side wall of the lens barrel through the connecting portion, and the lens pressure ring is connected to the lens barrel through the abutting portion.
  • the lenses in the barrel are abutted against each other to fix the lenses in the barrel.
  • the gate groove has a gate, and the gate portion is located on the first end surface.
  • the included angle between the orientation of the gate and the orientation of the first opening is an acute and similar angle, so as to facilitate the separation of the barrel element and the runner waste of the molding material at the gate groove in the later stage.
  • the present application also provides a molding die, which is used for molding the lens barrel element described in the above embodiment, and the molding die includes:
  • the second template is arranged opposite to the first template, the second template has a parting surface, and the parting surface is provided with a plurality of pouring ports, and each pouring port is arranged corresponding to the gate groove.
  • the first template and the second template of the forming mold are closed to manufacture the lens barrel element, and the separation of the lens barrel element and the runner waste at the gate groove is achieved by the mold separation of the first template and the second template.
  • the second template includes a dredging slot and a pouring slot that communicate with each other, each of the pouring slot has the pouring port, and the gap between the dredging slot and the central axis of the lens barrel element The included angle is smaller than the included angle between the casting groove and the central axis of the lens barrel element.
  • the present application also provides a camera module, including: the lens barrel element described in the above embodiments.
  • the molding material is injected into the gate groove through the gate of the molding die to obtain the lens barrel element. Since the gate groove is located on the molding surface, when the male mold and the female mold of the molding mold are separated, the lens barrel element and the lens barrel element are separated at the same time.
  • the runner waste of the molding material at the gate groove saves the shearing process at the gate groove, saves the cost, improves the automation and production efficiency of the molding production of the lens barrel components, and further improves the yield and the camera module. Productivity.
  • the present application also provides an electronic device, including the camera module described in the above embodiments.
  • the molding material is injected into the gate groove through the gate of the molding die to obtain the lens barrel element. Since the gate groove is located on the molding surface, when the male mold and the female mold of the molding mold are separated, the lens barrel element and the lens barrel element are separated at the same time.
  • the runner waste of the molding material at the gate groove saves the shearing process at the gate groove, saves the cost, improves the automation and production efficiency of the lens barrel component molding production, and then improves the yield and production of electronic equipment. efficiency.
  • FIG. 1 is a schematic perspective view of a lens barrel element of a first embodiment of the present application.
  • FIG. 2 is a top view of the lens barrel element shown in FIG. 1 .
  • FIG. 3 is a cross-sectional view of the lens barrel element shown in FIG. 1 .
  • FIG. 4 is a side view of the lens barrel element shown in FIG. 1 .
  • FIG. 5 is a cross-sectional view of the molding die of the first embodiment of the present application.
  • FIG. 6 is a partial structural schematic diagram of the forming die shown in FIG. 5 .
  • FIG. 7 is a cross-sectional view of a partial structure of the molding die shown in FIG. 6 .
  • FIG. 8 is a schematic perspective view of a lens barrel element of a second embodiment of the present application.
  • FIG. 9 is a plan view of the lens barrel element shown in FIG. 8 .
  • FIG. 10 is a cross-sectional view of the lens barrel member shown in FIG. 8 .
  • FIG. 11 is a cross-sectional view of a molding die of a second embodiment of the present application.
  • FIG. 12 is a partial structural schematic diagram of the molding die shown in FIG. 11 .
  • FIG. 13 is a cross-sectional view of a partial structure of the molding die shown in FIG. 11 .
  • first and second are only used for description purposes, and cannot be interpreted as indicating or implying relative importance or implicitly indicating the number of indicated technical features.
  • the features defined with “first” and “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “multiple” is two or more , unless otherwise specifically defined.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation.
  • a first feature "on” or “under” a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “beneath” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level less than the second feature.
  • the present application provides a lens barrel element, the lens barrel element includes a main body portion and a plurality of gate grooves, the main body portion includes a first end face and a second end face opposite to each other, and the lens barrel element is provided with a receiving hole passing through the first end face and the second end face.
  • the outer side of the main body has a molding surface, and the molding surface is used to connect with the parting surface of the molding mold during injection molding; a plurality of gate grooves are provided on the molding surface, and the plurality of gate grooves are used to correspond to the molding mold respectively. sprue.
  • the molding material is injected into the gate groove through the gate of the molding die to obtain the lens barrel element. Since the gate groove is located on the molding surface, when the male mold and the female mold of the molding mold are separated, the lens barrel element and the lens barrel element are separated at the same time.
  • the runner waste of the molding material at the gate groove is compared with the traditional manufacturing process: the gate material is set on the outer ring surface of the lens barrel element, and after the male mold and the female mold of the forming mold are separated, gate shear For cutting processing, the present application saves the process of shearing processing at the gate groove, saves costs, and improves the automation and production efficiency of molding production.
  • FIG. 1 is a schematic diagram of a lens barrel element 100 according to the first embodiment of the present application.
  • the lens barrel element 100 is a lens barrel, which can be used in electronic devices, such as mobile phones, computers, etc., and can also be used in camera modules, such as cameras.
  • the lens barrel element 100 is an integrally formed structure, which includes a main body portion 10 and a plurality of gate grooves 20.
  • the main body portion 10 includes a first end face 12 and a second end face 14 opposite to each other.
  • the receiving hole 16 of the second end surface 14 has a molding surface 18 on the outer side of the main body 10 , and the molding surface 18 is used for contacting with the parting surface of the molding die during injection molding.
  • a plurality of gate grooves 20 are provided on the molding surface 18, and the plurality of gate grooves 20 are used to correspond to the gates of the molding die respectively.
  • a plurality of gate grooves 20 are evenly distributed around the central axis of the lens barrel element 100 .
  • the lens barrel element 100 includes four gate grooves 20 , and the four gate grooves 20 are symmetrically arranged in pairs with the central axis of the lens barrel element 100 as the axis.
  • the number of gate grooves 20 may be multiple, for example, two, three, five, six, or more than six, to ensure that multiple gate grooves 20 are provided on the molding surface 18 and It is sufficient to evenly distribute around the central axis of the lens barrel element 100. In this way, through a plurality of evenly distributed gate grooves 20, the stress distribution of the lens barrel element 100 during injection molding is more symmetrical and balanced, which is beneficial to improve the uniformity of the lens barrel element 100. and stability, so as to improve the molding yield of the lens barrel element 100 .
  • the first end surface 12 has a first opening 122
  • the second end surface 14 has a second opening 142
  • the first opening 122 and the second opening 142 are respectively located at opposite ends of the receiving hole 16 .
  • the size of the first opening 122 The size is smaller than the size of the second opening 142 , so that it is convenient for the receiving hole 16 of the lens barrel to receive and fix the lens.
  • first opening 122 and the second opening 142 are both circular, and in other embodiments, the shapes of the first opening 122 and the second opening 142 can be set according to actual requirements, for example, Square, triangle, ellipse, etc.
  • the inner side wall of the main body portion 10 is provided with a plurality of accommodating portions 11 , and each accommodating portion 11 is used for accommodating lenses.
  • each accommodating portion 11 is an annular groove, and the plurality of accommodating portions 11 are stepped from the first opening 122 to the second opening 142 .
  • the gate groove 20 has a gate 22 , and the distance between the gate 22 and the first end surface 12 is smaller than the distance between the gate 22 and the second end surface 14 . In this way, the structure of the injection-molded lens barrel element 100 is made more uniform.
  • the included angle between the opening direction of the first opening 122 and the opening direction of the gate 22 may be an acute angle, so as to facilitate the injection of molding materials during injection molding. It can be understood that, in other embodiments, the opening direction of the first opening 122 may be parallel to the opening direction of the gate 22 .
  • the present application provides a molding die 200 for molding the lens barrel element 100 .
  • the forming mold 200 includes a first template 210 and a second template 220 , the second template 220 and the first template 210 are disposed opposite to each other, the second template 220 has a parting surface 222 , and the parting surface 222 is used for forming the surface of the lens barrel element 100 18 connected.
  • the parting surface 222 is provided with a plurality of sprues 224 , and each sprue 224 is arranged corresponding to the sprue groove 20 of the lens barrel element 100 .
  • first mold plate 210 and the second mold plate 220 of the forming mold 200 are closed to form the lens barrel element 100 , and the first mold plate 210 and the second mold plate 220 are divided to realize the connection between the lens barrel element 100 and the gate groove 20 .
  • the second template 220 includes a sprue channel 226 and a sprue 228 that communicate with each other, each sprue 228 has a sprue 224 , and the extension direction of the dredging channel 226 is the same as the center of the lens barrel element 100
  • the included angle between the axes is smaller than the included angle between the extending direction of the sprue 228 and the central axis of the lens barrel element 100 . In this way, two different angles are set through the dredging channel 226 and the sprue 228 to save the space occupied by the forming mold 200 .
  • first template 210 and the second template 220 are formed by splicing a plurality of plate-shaped templates, while in other embodiments, the first template 210 and the second template 220 may both be integrally formed.
  • the first template 210 and the second template 220 can be detachably connected through a snap or tenon-and-mortise structure.
  • the first opening 122 is provided with an insert 300 , and two different angles are set through the dredging channel 226 and the sprue 228 , so that the insert 300 is inserted into the first opening 122 .
  • the extending direction of the sparse channel 226 is parallel to the central axis of the barrel element 100
  • the included angle between the extending direction of the sprue 228 and the central axis of the barrel element 100 is ⁇ , where ⁇ is an acute angle. It can be understood that the angle between the extension direction of the dredging channel 226 and the central axis of the lens barrel element 100 and the extension direction of the sprue 228 and the central axis of the lens barrel element 100 can be set at different angles according to actual needs.
  • extension direction of the dredging channel 226 and the central axis of the lens barrel element 100 larger than the angle between the extending direction of the sprue 228 and the central axis of the lens barrel element 100, so as to control the molding material between the dredging channel 226 and the central axis of the lens barrel element 100.
  • the speed of transport within the sprue 228 is also possible to make the extension direction of the dredging channel 226 and the central axis of the lens barrel element 100 larger than the angle between the extending direction of the sprue 228 and the central axis of the lens barrel element 100, so as to control the molding material between the dredging channel 226 and the central axis of the lens barrel element 100.
  • the speed of transport within the sprue 228 is also possible to make the extension direction of the dredging channel 226 and the central axis of the lens barrel element 100 larger than the angle between the extending direction of the sprue 228 and the central axis of the lens barrel
  • FIG. 8 is a schematic diagram of a lens barrel element 100 according to the second embodiment of the present application.
  • the lens barrel element 100 is a lens pressure ring, which is used in the lens barrel element module to fix the lens in the lens barrel.
  • the lens barrel element 100 includes a main body portion 10 and a plurality of gate grooves 20.
  • the main body portion 10 includes opposite first end surfaces 12 and second end surfaces 14.
  • the main body portion 10 is provided with a receiving hole 16 penetrating the first end surface 12 and the second end surface 14, the outer side of the main body portion 10 has a molding surface 18, and a plurality of gate grooves 20 are provided on the molding surface 18, the differences are:
  • the size of the first opening 122 is larger than that of the second opening 142 and both are circular.
  • the outer side wall of the main body 10 is provided with a connecting portion 13 as shown in FIG. 8 .
  • the connecting portion 13 is connected to a
  • the inner side walls of the lens barrel are connected, and the second end surface 14 is provided with a resisting portion 15 as shown in FIG. 10 .
  • the resisting portion 15 resists the lens in the lens barrel to fix the lens in the lens barrel.
  • the lens pressure ring is annular and matches the shape of the inner side wall of most lens barrels, which is convenient for fixing the lens to the lens barrel without affecting the light passing through the lens.
  • the connecting portion 13 is connected to the inner side wall of the lens barrel through glue or a slot.
  • the shape of the abutting portion 15 is adapted to the shape of the outer peripheral surface of the lens. For example, if the outer peripheral surface of the lens is flat, the abutting portion and the second end surface 14 are the same plane. If it is a convex surface or a concave surface, the shape of the abutting portion 15 is a concave portion or a convex portion adapted to the outer peripheral surface of the lens.
  • the lens barrel element 100 includes two gate grooves 20. It can be understood that the number of the gate grooves 20 can be adjusted according to actual needs.
  • the gate 22 is partially located on the first end face 12 , so as to separate the runner waste of the molding material at the lens barrel element 100 and the gate groove 20 at a later stage.
  • the angle between the extension direction of the sparse channel 226 and the central axis of the lens barrel element 100 and the angle between the extension direction of the sprue 228 and the central axis of the lens barrel element 100 are both acute angles and the sparse channel 226
  • the included angle ⁇ between the extending direction of the sprue 228 and the central axis of the lens barrel element 100 is smaller than the included angle ⁇ between the extending direction of the sprue 228 and the central axis of the lens barrel element 100 , where both ⁇ and ⁇ are acute angles.
  • the present application also provides a camera module (not shown in the figure), the camera module includes the lens barrel element 100 described in the above embodiment.
  • the present application also provides an electronic device (not shown in the figure), which includes the camera module described in the above embodiments.
  • the molding material is injected into the gate groove 20 through the gate 224 of the molding die 200 to obtain the lens barrel element 100. Since the gate groove 20 is located on the molding surface 18, when the first template 210 and the second template of the molding die 200 are formed When 220 molds are split, the waste of the molding material at the lens barrel element 100 and the gate groove 20 is simultaneously separated, which saves the shearing process at the gate groove 20, saves the cost, and improves the automation of the molding production of the lens barrel element 100. And production efficiency, improve the yield and production efficiency of camera modules and electronic equipment.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Lens Barrels (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本申请提出一种镜筒元件、成型模具、摄像模组及电子设备。所述镜筒元件包括主体部和多个浇口槽,所述主体部包括相对的第一端面和第二端面,所述主体部设有贯穿所述第一端面和所述第二端面的收容孔,所述主体部的外侧壁具有成型面,在注塑成型时所述成型面用于与成型模具的分型面相接;多个浇口槽设于所述成型面,多个所述浇口槽分别对应于所述成型模具的浇注口。通过成型模具的浇注口向浇口槽射入成型材料,以获得镜筒元件,由于浇口槽位于成型面,当成型模具的公模和母模相分离时,同时分离镜筒元件及浇口槽处的成型材料的流道废料,节省了浇口槽处剪切处理的流程,节约了成本,提高成型生产的自动化程度和生产效率。

Description

镜筒元件、成型模具、摄像模组及电子设备 技术领域
本申请涉及摄像模组检测技术领域,尤其涉及一种镜筒元件、成型模具、摄像模组及电子设备。
背景技术
近年来,随着手机、平板电脑、笔记本电脑等便携电子设备的逐渐普及,用户对于电子设备的体验要求越来越高,特别是摄像镜头的轻薄化。
为了增强摄像镜头的轻薄化,镜筒元件大多采用射出成型的方式制作,然而,在实现本申请过程中,申请人发现现有技术中至少存在如下问题:现有镜筒元件大多在外环面设置侧浇口结构并配合相应的模组成型,但是该结构的镜筒元件成型之后的浇口需通过剪切设备进行剪切处理,并对成品和废料进行分离,这增加了生产成本且不利于生产自动化。
发明内容
鉴于以上内容,有必要提出一种镜筒元件、成型模具、摄像模组及电子设备,以解决上述问题。
本申请同时提供一种镜筒元件,包括:
主体部,所述主体部包括相对的第一端面和第二端面,所述主体部设有贯穿所述第一端面和所述第二端面的收容孔,所述主体部的外侧壁具有成型面,在注塑成型时所述成型面用于与成型模具的分型面相接;
多个浇口槽,设于所述成型面,多个所述浇口槽分别对应于所述成型模具的浇注口。
如此,通过成型模具的浇注口向浇口槽射入成型材料,以获得镜筒元件,由于浇口槽位于成型面,当成型模具的公模和母模相分离时,同时分离镜筒元件及浇口槽处的成型材料的流道废料,相较于传统制作工艺:浇口材设于镜筒元件的外环面,成型模具的公模和母模相分离后,还需要进行浇口剪切处理,本申请节省了浇口槽处剪切处理的流程,节约了成本,提高成型生产的自动化和生产效率。
在一些实施例中,多个所述浇口槽环绕所述镜筒元件的中心轴均匀分布。
如此,通过多个均匀分布的浇口槽,使注塑成型时镜筒元件的应力分布更为对称且平衡,有利于提升镜筒元件均匀度和稳定性,以提升镜筒元件的成型良率。
在一些实施例中,所述第一端面具有第一开口,所述第二端面具有第二开口,所述第一开口和所述第二开口分别位于所述收容孔的相对两端,所述第一开口的尺寸小于所述第二开口的尺寸;所述主体部的内侧壁设有收容部,所述收容部用于收容镜片。
如此,通过第一开口和第二开口的尺寸设置,以便于收容孔收容并固定镜片。
在一些实施例中,所述浇口槽具有浇注口,所述入浇口与所述第一端面之间的距离小于所述入浇口与所述第二端面之间的距离。
如此,通过配置合适的距离差使注塑成型的镜筒元件的结构更加均匀
在一些实施例中,所述第一端面具有第一开口,所述第二端面具有第二开口,所述第一开口和所述第二开口分别位于所述收容孔的相对两端,所述第一开口的尺寸大于所述第二开口的尺寸,所述主体部的外侧壁设有连接部,所述连接部与一镜筒的内侧壁相连接,所述第二端面设有抵持部,所述抵持部与所述镜筒内的镜片相抵持,以将镜片固定于镜筒内。
如此,通过使第一开口大于第二开口的尺寸,以便于镜筒元件作为镜片压圈放置于镜筒中,通过连接部将镜片压圈与镜筒的内侧壁相连接,通过抵持部与镜筒内镜片相抵持,以将镜片固定于镜筒中。
在一些实施例中,所述浇口槽具有入浇口,所述入浇口部分位于所述第一端面。
如此,入浇口的朝向与第一开口的朝向之间的夹角为锐角且相近,以便于后期分离镜筒元件与浇口槽处的成型材料的流道废料。
本申请同时提供一种成型模具,用于成型上述实施例所述的镜筒元件,所述成型模具包括:
第一模板;
第二模板,与所述第一模板相对设置,所述第二模板具有分型面,所述分型面设有多个浇注口,每个浇注口与所述浇口槽对应设置。
如此,通过成型模具的第一模板和第二模板合模以制作镜筒元件,通过第一模板和第二模板分模实现镜筒元件与浇口槽处的流道废物分离。
在一些实施例中,所述第二模板包括相连通的疏通槽和注浇槽,每个所述注浇槽具有所述浇注口,所述疏通槽与所述镜筒元件的中心轴之间的夹角小于所述注浇槽与所述镜筒元件的中心轴之间的夹角。
如此,通过疏通槽和注浇槽设置两个不同的角度,以节省成型模具占用的空间。
本申请同时提供一种摄像模组,包括:如上述实施例所述的镜筒元件。
如此,通过成型模具的浇注口向浇口槽射入成型材料,以获得镜筒元件,由于浇口槽位于成型面,当成型模具的公模和母模相分离时,同时分离镜筒元件及浇口槽处的成型材料的流道废料,节省了浇口槽处剪切处理的流程,节约了成本,提高镜筒元件成型生产的自动化程度和生产效率,进而提升摄像模组的良率和生产效率。
本申请同时提供一种电子设备,包括如上述实施例所述的摄像模组。
如此,通过成型模具的浇注口向浇口槽射入成型材料,以获得镜筒元件,由于浇口槽位于成型面,当成型模具的公模和母模相分离时,同时分离镜筒元件及浇口槽处的成型材料的流道废料,节省了浇口槽处剪切处理的流程,节约了成本,提高镜筒元件成型生产的自动化程度和生产效率,进而提升电子设备的良率和生产效率。
附图说明
图1是本申请的第一实施例的镜筒元件的立体示意图。
图2是图1所示的镜筒元件的俯视图。
图3是图1所示的镜筒元件的剖视图。
图4是图1所示的镜筒元件的侧视图。
图5是本申请的第一实施例的成型模具的剖视图。
图6是图5所示的成型模具的部分结构示意图。
图7是图6所示的成型模具的部分结构的剖面图。
图8是本申请的第二实施例的镜筒元件的立体示意图。
图9是图8所示的镜筒元件的俯视图。
图10是图8所示的镜筒元件的剖视图。
图11是本申请的第二实施例的成型模具的剖视图。
图12是图11所示的成型模具的部分结构示意图。
图13是图11所示的成型模具的部分结构的剖视图。
主要元件符号说明
镜筒元件   100
主体部     10
收容部     11
第一端面   12
第一开口   122
连接部     13
第二端面   14
第二开口   142
抵持部     15
收容孔     16
成型面     18
浇口槽     20
入浇口     22
成型模具   200
第一模板   210
第二模板   220
分型面     222
浇注口     224
疏通道     226
注浇道     228
入子   300
具体实施方式
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步地详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。
本申请提供一种镜筒元件,镜筒元件包括主体部和多个浇口槽,主体部包括相对的第一端面和第二端面,镜筒元件设有贯穿第一端面和第二端面的收容孔,主体部的外侧具有成型面,在注塑成型时成型面用于与成型模具的分型面相接;多个浇口槽设于成型面,多个浇口槽用于分别对应于成型模具的浇注口。
如此,通过成型模具的浇注口向浇口槽射入成型材料,以获得镜筒元件,由于浇口槽位于成型面,当成型模具的公模和母模相分离时,同时分离镜筒元件及浇口槽处的成型材料的流道废料,相较于传统制作工艺:浇口材设于镜筒元件的外环面,成型模具的公模和母模相分离后,还需要进行浇口剪切处理,本申请节省了浇口槽处剪切处理的流程,节约了成本,提高成型生产的自动化和生产效率。
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本 申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。
请参见图1,图1是本申请第一实施例的一种镜筒元件100的示意图。
本实施例中,镜筒元件100为一镜筒,其可应用于电子装置中,例如手机、电脑等,也可应用于摄像模组中,例如相机。
镜筒元件100为一体成型的结构,其包括主体部10和多个浇口槽20,主体部10包括相对的第一端面12和第二端面14,主体部10设有贯穿第一端面12和第二端面14的收容孔16,主体部10的外侧具有成型面18,在注塑成型时成型面18用于与成型模具的分型面相接。多个浇口槽20设于成型面18,多个浇口槽20用于分别对应于成型模具的浇注口。
请参见图2,多个浇口槽20环绕镜筒元件100的中心轴均匀分布。
本实施例中,镜筒元件100包括四个浇口槽20,四个浇口槽20以镜筒元件100的中心轴为轴两两对称设置。
在其他实施例中,浇口槽20的数量可为多个,例如,两个、三个、五个、六个、或大于六个,保证多个浇口槽20设于成型面18上且环绕镜筒元件100的中心轴均匀分布即可,如此通过多个均匀分布的浇口槽20,使注塑成型时镜筒元件100的应力分布更为对称且平衡,有利于提升镜筒元件100均匀度和稳定性,以提升镜筒元件100的成型良率。
请参见图3,第一端面12具有第一开口122,第二端面14具有第二开口142,第一开口122和第二开口142分别位于收容孔16的相对两端,第一开口122的尺寸小于第二开口142的尺寸,如此,便于镜筒的收容孔16收容及固定镜片。
请再次参见图1至图3,第一开口122和第二开口142均为圆形,而在其他实施例中,第一开口122和第二开口142的形状可以依据实际需求设定,例如,方形、三角形、椭圆性等。
进一步地,主体部10内侧壁设有多个收容部11,每个收容部11都用于收容镜片。
本实施例中,每个收容部11为环状槽,多个收容部11从第一开口122到第二开口142方向呈阶梯状。
请参见图4,浇口槽20具有入浇口22,入浇口22与第一端面12之间的距离小于入浇口22与第二端面14之间的距离。如此,使注塑成型的镜筒元件100的结构更加均匀。
进一步地,在一实施例中,第一开口122的开口方向和入浇口22的开口方向之间的夹角可为锐角,如此,便于注塑成型时成型材料的注入。可以理解,在其他实施例中,第一开口122的开口方向可与入浇口22的开口方向平行。
请参见图5,本申请提供一种成型模具200,用于成型镜筒元件100。
成型模具200包括第一模板210和第二模板220,第二模板220和第一模板210相对设置,第二模板220具有分型面222,分型面222用于与镜筒元件100的成型面18相接。
分型面222设有多个浇注口224,每个浇注口224与镜筒元件100的浇口槽20对应设置。
如此,通过成型模具200的第一模板210和第二模板220合模以制作镜筒元件100,通过第一模板210和第二模板220分模以实现镜筒元件100与浇口槽20处的流道废物分离。
请同时参见图5和图6,第二模板220包括相连通的疏通道226和注浇道228,每个注浇道228具有浇注口224,疏通道226的延伸方向与镜筒元件100的中心轴之间的夹角小于注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角。如此,通过疏通道226和注浇道228设置两个不同的角度,以节省成型模具200占用的空间。
本实施例中,第一模板210和第二模板220包括多个板状模板拼合而成,而在其他实施例中,第一模板210和第二模板220可均为一体成型结构。第一模板210和第二模板220可通过卡扣或榫卯结构可拆卸相连接。
进一步地,请参见图7,第一开口122处具有一入子300,通过疏通道226和注浇道228设置两个不同的角度,以便于将入子300镶入第一开口122。
本实施例中,疏通道226的延伸方向与镜筒元件100的中心轴平行,注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角为α,其中α为锐角。可以理解地,疏通道226的延伸方向与镜筒元件100的中心轴和注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角可以依据实际需求设定不同的角度,可以使疏通道226的延伸方向与镜筒元件100的中心轴小于注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角,以使疏通道226和注浇道228向镜筒元件100的中心轴靠拢,以减少疏通道226和注浇道228占用的空间。当然,也可以使疏通道226的延伸方向与镜筒元件100的中心轴大于注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角,以控制成型材料在疏通道226和注浇道228内的传输速度。
请参见图8,图8是本申请第二实施例的一种镜筒元件100的示意图。
本实施例中,镜筒元件100为镜片压圈,应用于镜筒元件模组中,用于将镜片固定于镜筒中。
请同时参见图8至图13,与第一实施例相似,镜筒元件100包括主体部10和多个浇口槽20,主体部10包括相对的第一端面12和第二端面14,主体部10设有贯穿第一端面12和第二端面14的收容孔16,主体部10的外侧具有成型面18,多个浇口槽20设于成型面18,不同之处在于:
请参见图10,第一开口122的尺寸大于第二开口142的尺寸且二者均为圆形,所述主体部10的外侧壁设有如图8所示的连接部13,连接部13与一镜筒的内侧壁相连接,第二端面14设有如图10所示的抵持部15,抵持部15与镜筒内的镜片相抵持,以将镜片固定于镜筒中。如此,镜片压圈呈圆环状且与大多镜片镜筒的内侧壁形状相适配,便于将镜片固定于镜筒且不影响穿过镜片的光线。
在一实施例中,连接部13通过胶水或卡槽与镜筒的内侧壁相连接。
在一实施例中,抵持部15的形状与镜片的外周面形状相适配,例如,若镜片的外周面为平面,则抵持部与第二端面14为同一平面,若镜片的外周面为凸面或凹面,则抵持部15的形状为与镜片的外周面相适配的凹部或凸部。
本实施例中,镜筒元件100包括两个浇口槽20,可以理解,浇口槽20的数量可以依据实际需求调整。
进一步地,入浇口22部分位于第一端面12,以便于后期分离镜筒元件100与浇口槽20处的成型材料的流道废料。
进一步地,疏通道226的延伸方向与镜筒元件100的中心轴之间的夹角与注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角均为锐角且疏通道226的延伸方向与镜筒元件100的中心轴之间的夹角β小于注浇道228的延伸方向与镜筒元件100的中心轴之间的夹角α,其中α和β均为锐角。
本申请同时提供一种摄像模组(图未示),摄像模组包括如上述实施例所述的镜筒元件100。
本申请同时提供一种电子设备(图未示),包括如上述实施例所述的摄像模组。
如此,通过成型模具200的浇注口224向浇口槽20射入成型材料,以获得镜筒元件100,由于浇口槽20位于成型面18,当成型模具200的第一模板210和第二模板220分模时,同时分离镜筒元件100及浇口槽20处的成型材料的废料,节省了浇口槽20处剪切处理的流程,节约了成本,提高镜筒元件100成型生产的自动化程度和生产效率,提升摄像模组和电子设备的良率和生产效率。
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。
以上实施例仅用以说明本申请的技术方案而非限制,尽管参照较佳实施例对本申请进行了详细说明,本领域的普通技术人员应当理解,可以对本申请的技术方案进行修改或等同替换,而不脱离本申请技术方案的精神和范围。

Claims (10)

  1. 一种镜筒元件,其特征在于,包括:
    主体部,所述主体部包括相对的第一端面和第二端面,所述主体部设有贯穿所述第一端面和所述第二端面的收容孔,所述主体部的外侧壁具有成型面,所述成型面用于在注塑成型时与成型模具的分型面相接;
    多个浇口槽,设于所述成型面,多个所述浇口槽分别对应于所述成型模具的浇注口。
  2. 如权利要求1所述的镜筒元件,其特征在于,
    多个所述浇口槽环绕所述镜筒元件的中心轴均匀分布。
  3. 如权利要求1或2所述的镜筒元件,其特征在于,
    所述浇口槽具有入浇口,所述入浇口与所述第一端面之间的距离小于所述入浇口与所述第二端面之间的距离。
  4. 如权利要求3所述的镜筒元件,其特征在于,
    所述第一端面具有第一开口,所述第二端面具有第二开口,所述第一开口和所述第二开口分别位于所述收容孔的相对两端,所述第一开口的尺寸小于所述第二开口的尺寸;
    所述主体部的内侧壁设有收容部,所述收容部用于收容镜片。
  5. 如权利要求3所述的镜筒元件,其特征在于,所述第一端面具有第一开口,所述第二端面具有第二开口,所述第一开口和所述第二开口分别位于所述收容孔的相对两端,所述第一开口的尺寸大于所述第二开口的尺寸,所述主体部的外侧壁设有连接部,所述连接部与一镜筒的内侧壁相连接,所述第二端面设有抵持部,所述抵持部与所述镜筒内的镜片相抵持,以将镜片固定于镜筒内。
  6. 如权利要求5所述的镜筒元件,其特征在于,
    所述浇口槽具有入浇口,所述入浇口的至少部分位于所述第一端面。
  7. 一种成型模具,其特征在于,用于成型如权利要求1至6任意一项所述的镜筒元件,所述成型模具包括:
    第一模板;
    第二模板,与所述第一模板相对设置,所述第二模板具有分型面,所述分型面设有多个浇注口,每个浇注口与所述浇口槽对应设置。
  8. 如权利要求7所述的成型模具,其特征在于,所述第二模板包括相连通的疏通槽和注浇槽,每个所述注浇槽具有所述浇注口,所述疏通槽与所述镜筒元件的中心轴之间的夹角小于所述注浇槽与所述镜筒元件的中心轴之间的夹角。
  9. 一种摄像模组,其特征在于,包括:
    如权利要求1至6中任意一项所述的镜筒元件。
  10. 一种电子设备,其特征在于,包括:
    如权利要求9所述的摄像模组。
PCT/CN2020/119464 2020-09-30 2020-09-30 镜筒元件、成型模具、摄像模组及电子设备 WO2022067694A1 (zh)

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CN103809261A (zh) * 2012-11-13 2014-05-21 大立光电股份有限公司 塑料镜筒及其制造方法
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US4212624A (en) * 1976-12-09 1980-07-15 Asahi Kasei Kogyo Kabushiki Kaisha Hot-runner mold and injection molding method making use of the same
US20060222730A1 (en) * 2005-04-01 2006-10-05 Barth David M Hot edge diaphragm gate for injection mold
CN101585226A (zh) * 2008-05-20 2009-11-25 鸿富锦精密工业(深圳)有限公司 镜片成型模具及其成型方法
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