WO2022065026A1 - Analysis device, analysis system, analysis method, calibration method, and program - Google Patents
Analysis device, analysis system, analysis method, calibration method, and program Download PDFInfo
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- WO2022065026A1 WO2022065026A1 PCT/JP2021/032846 JP2021032846W WO2022065026A1 WO 2022065026 A1 WO2022065026 A1 WO 2022065026A1 JP 2021032846 W JP2021032846 W JP 2021032846W WO 2022065026 A1 WO2022065026 A1 WO 2022065026A1
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- particulate matter
- image data
- sample gas
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- acquisition unit
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Images
Classifications
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- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N15/02—Investigating particle size or size distribution
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N15/06—Investigating concentration of particle suspensions
Definitions
- the present invention implements an analyzer that analyzes particulate matter contained in sample gas, an analysis system that includes the analyzer, an analysis method for particulate matter, and a calibration method, analysis method or calibration method for the analyzer. Regarding the program to do.
- an analyzer that analyzes particulate matter contained in sample gas such as the atmosphere is known.
- the amount (mass concentration) of the particulate matter collected by the collection filter by spraying the sample gas onto the collection filter to collect the particulate matter contained in the sample gas on the collection filter.
- an analyzer for measuring an element (and the content of the element) contained in the particulate matter is known (see, for example, Patent Document 1).
- an analyzer that collects particulate matter collected at a predetermined location and installs the collected particulate matter at another location is used. It was analyzed using. That is, with the conventional analysis method, particulate matter could not be continuously analyzed at the place where exhaust gas or the like is discharged.
- An object of the present invention is to accurately and continuously analyze particulate matter containing carbon as a main component.
- the analysis device includes an inflow unit, a first image acquisition unit, a content information acquisition unit, and an analysis unit.
- the inflow section allows sample gas containing particulate matter to flow in.
- the first image acquisition unit acquires the first image data of the particulate matter flowing in the sample gas flowing through the inflow unit.
- the content information acquisition unit acquires content information regarding the content of particulate matter contained in the sample gas.
- the analysis unit analyzes the particulate matter based on the first image data and the content information.
- the particulate matter is based on the first image data of the particulate matter flowing in the sample gas flowing into the inflow portion and the content information regarding the content of the particulate matter contained in the sample gas.
- the first image data contains information on the appearance of the particulate matter flowing in the sample gas, and since the carbon-based particulate matter has a characteristic appearance, it is included with the first image data. Based on the quantity information, it is possible to accurately analyze the particulate matter whose main component is carbon.
- the sample gas is made to flow into the inflow part, and the first image acquisition part acquires the image data (first image data) of the particulate matter contained in the sample gas flowing in the inflow part and analyzes it.
- the unit analyzes the particulate matter based on the first image data. Since the above-mentioned analyzer can analyze particulate matter using image data in which the sample gas containing particulate matter is flowing, the sample gas is continuously flowed into the inflow portion to continuously form particulate matter. Can analyze substances.
- the analysis unit may calculate information on the particle shape of the particulate matter based on the first image data. As a result, it is possible to accurately analyze the particulate matter containing carbon as a main component based on the particle shape of the particulate matter.
- the analysis unit may calculate the first particle size information regarding the particle size of the particulate matter based on the first image data. This makes it possible to accurately analyze the carbon-based particulate matter based on the particle size of the particulate matter.
- the analyzer may further include a scattered light information acquisition unit.
- the scattered light information acquisition unit acquires scattered light information regarding the scattered light generated by the light incident on the sample gas flowing through the inflow unit being scattered by the particulate matter.
- the analysis unit calculates the second particle size information regarding the particle size of the particulate matter contained in the sample gas based on the scattered light information. This makes it possible to accurately analyze the carbon-based particulate matter based on the particle size calculated from the information on the scattered light scattered by the particulate matter.
- the inflow portion may have a first flow path and a second flow path.
- a sample gas for acquiring the first image data by the first image acquisition unit flows in the first flow path.
- a sample gas for acquiring content information flows through the second flow path by the content information acquisition unit.
- the analysis unit may calculate the mass concentration of the particulate matter based on the content information. This makes it possible to accurately analyze the carbon-based particulate matter based on the mass concentration of the particulate matter and the appearance of the particulate matter.
- the analyzer may further include a collection filter and a second image acquisition unit.
- the collection filter collects particulate matter contained in the sample gas.
- the second image acquisition unit acquires the second image data including the image of the particulate matter collected by the collection filter.
- the analysis unit calculates information about the colored particulate matter based on the second image data. This makes it possible to more accurately analyze the carbon-based particulate matter based on the color of the particulate matter.
- the analysis unit includes information on the brightness of the pixels of the image portion corresponding to the collection area where the particulate matter is collected in the second image data and the amount of the particulate matter collected by the collection filter.
- Information on particulate matter may be calculated based on the calibration curve representing the relationship between.
- the calibration curve may be calculated using the second image data obtained by collecting the particulate matter to be actually measured by the collection filter. As a result, information on particulate matter can be calculated more accurately.
- the analysis unit standardizes the brightness of the pixels of the image portion corresponding to the collection area where the particulate matter is collected in the second image data with a predetermined parameter for the particulate matter, and obtains information about the particulate matter. It may be calculated. This makes it possible to calculate various information about particulate matter.
- An analytical system includes a sampling probe, a diluter, and an analyzer.
- the sampling probe samples a sample gas containing particulate matter.
- the diluter dilutes the sample gas to produce a diluted sample gas.
- the analyzer is an apparatus for analyzing particulate matter contained in the diluted sample gas, and has an inflow unit, a first image acquisition unit, a content information acquisition unit, and an analysis unit.
- the inflow section allows the diluted sample gas to flow in.
- the first image acquisition unit acquires the first image data of the particulate matter flowing in the diluted sample gas flowing through the inflow unit.
- the content information acquisition unit acquires content information regarding the content of particulate matter contained in the diluted sample gas.
- the analysis unit analyzes the particulate matter based on the first image data and the content information.
- the sample gas sampled by the sampling probe is diluted by the diluter to generate the diluted sample gas.
- the analyzer analyzes the particulate matter contained in the diluted sample gas.
- the first image data of the particulate matter flowing in the diluted sample gas flowing into the inflow portion and the content information regarding the content of the particulate matter contained in the diluted sample gas And, based on the analysis of particulate matter.
- the first image data contains information on the appearance of particulate matter flowing in the diluted sample gas, the carbon-based particulate matter is characteristic in appearance, and further, the diluted sample gas contains information.
- the first image data Since only the particulate matter that can be discerned from the appearance of the particulate matter is contained from the first image data, even if the sample gas contains an excessive amount of the particulate matter, the first image data and the content information Based on the above, it is possible to accurately analyze particulate matter containing carbon as a main component.
- the sample gas collected by the sampling probe is made to flow into the inflow section, and the first image acquisition section is the image data of the particulate matter contained in the sample gas flowing in the flow section (first image data). ) Is acquired, and the analysis unit analyzes the particulate matter based on the first image data.
- the above analysis system can analyze particulate matter using image data in which the sample gas containing particulate matter is flowing, the sample gas is continuously sampled with a sampling probe and the sample gas is sampled. Can be continuously flowed into the inflow section to continuously analyze particulate matter.
- the above analysis system may further include a blowback unit.
- the blowback unit blows back the sampling probe.
- the blowback by the blowback unit and the sampling of the sample gas may be executed at a predetermined time ratio. This makes it possible to sample an appropriate amount of particulate matter while reducing the amount of particulate matter deposited on the sampling probe.
- the analysis method is an analysis method using an analyzer provided with an inflow portion capable of inflowing sample gas containing particulate matter.
- the analysis method comprises the following steps. ⁇ Step to make sample gas flow into the inflow section. ⁇ The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow part. ⁇ Step to acquire content information regarding the content of particulate matter contained in the sample gas. ⁇ First step of analyzing particulate matter based on image data and content information.
- the above analysis method is based on the first image data of the particulate matter flowing in the sample gas flowing into the inflow portion of the analyzer and the content information regarding the content of the particulate matter contained in the sample gas.
- the first image data contains information on the appearance of the particulate matter flowing in the sample gas, and since the carbon-based particulate matter has a characteristic appearance, it is included with the first image data. Based on the quantity information, it is possible to accurately analyze the particulate matter whose main component is carbon.
- image data (first image data) of the particulate matter contained in the sample gas flowing in the flow part is acquired, and the particulate matter is analyzed based on the first image data.
- the sample gas is continuously flowed into the inflow portion to continuously flow the particles.
- the program according to still another aspect of the present invention is a program for causing an analyzer provided with an inflow portion capable of inflowing sample gas to execute an analysis method for analyzing particulate matter contained in sample gas.
- the above analytical method has the following steps: ⁇ Step to make sample gas flow into the inflow section. ⁇ The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow part. ⁇ Step to acquire content information regarding the content of particulate matter contained in the sample gas. ⁇ First step of analyzing particulate matter based on image data and content information.
- the analyzer has a collection filter that collects particulate matter, a collection area in which the particulate matter of the collection filter is collected, and the particulate matter is not collected. It includes an image acquisition unit that acquires image data including a non-collection region, an analysis unit that analyzes particulate matter based on the image data, and a calibration unit that calibrates the image acquisition unit.
- the calibration section An image based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area and the amount of particulate matter collected when the image data was acquired. Calculate the theoretical brightness of the pixels corresponding to the non-collection area of the data, The image acquisition unit is calibrated based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection region of the image data.
- the theoretical value (theoretical brightness) of the brightness of the pixel corresponding to the non-collection region of the image data acquired by collecting the particulate matter with the collection filter is calculated, and the theoretical brightness and the image data are calculated.
- the image acquisition unit is calibrated based on the difference from the actual luminance value (actual luminance) of the pixel corresponding to the non-collection region of. In this way, since the particulate matter collected by the collection filter is used for calibration, it is not necessary to separately arrange a calibration sample on the collection filter to acquire image data in order to calibrate the image acquisition unit, and the image is imaged.
- the acquisition unit can be calibrated automatically.
- the image acquisition unit may include a light source that irradiates the collected area and the non-collected area with light when acquiring image data.
- the calibration unit adjusts the amount of light from the light source based on the difference between the theoretical brightness and the actual brightness. This makes it possible to acquire image data capable of accurately analyzing particulate matter.
- a collection filter that collects particulate matter, a collection area where particulate matter is collected, and no particulate matter is collected.
- It is a calibration method of an analyzer that includes an image acquisition unit that acquires image data including a non-collection area and analyzes particulate matter based on the image data.
- the calibration method includes the following steps. ⁇ Based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of particulate matter collected when image data was acquired. A step of calculating the theoretical brightness of a pixel corresponding to a non-collection area of image data. ⁇ A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection area of the image data.
- the theoretical value (theoretical brightness) of the brightness of the pixel corresponding to the non-collection region of the image data acquired by collecting the particulate matter with the collection filter is calculated, and the theoretical brightness is used.
- the image acquisition unit is calibrated based on the difference from the actual luminance value (actual luminance) of the pixel corresponding to the non-collection region of the image data. In this way, since the particulate matter collected by the collection filter is used for calibration, it is not necessary to separately arrange a calibration sample on the collection filter to acquire image data in order to calibrate the image acquisition unit, and the image is imaged.
- the acquisition unit can be calibrated automatically and accurately.
- the program according to still another aspect of the present invention is a collection filter for collecting particulate matter, a collection area where particulate matter is collected, and a non-collection where particulate matter is not collected. It is a program for causing the analyzer to execute a calibration method of an analyzer that analyzes particulate matter based on the image data, including an image acquisition unit that acquires image data including a collection area.
- the above calibration method has the following steps. ⁇ Based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of particulate matter collected when image data was acquired. A step of calculating the theoretical brightness of a pixel corresponding to a non-collection area of image data. ⁇ A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection area of the image data.
- the above program calculates the theoretical value (theoretical brightness) of the brightness of the pixels corresponding to the non-collection region of the image data acquired by collecting the particulate matter with the collection filter, and calculates the theoretical brightness and the image data.
- the analyzer is made to execute the process of calibrating the image acquisition unit based on the difference from the actual luminance value (actual luminance) of the pixel corresponding to the non-collection region. In this way, since the particulate matter collected by the collection filter is used for calibration, it is not necessary to separately arrange a calibration sample on the collection filter to acquire image data in order to calibrate the image acquisition unit, and the image is imaged.
- the acquisition unit can be calibrated automatically and accurately.
- the figure which shows an example of the time-dependent change of brightness The figure which shows an example of the time-dependent change of brightness standardized by the amount of particulate matter collected.
- the analysis system 100 is a system for analyzing particulate matter FP generated in various combustion processes (for example, combustion process in thermal power generation, combustion process in steelmaking plant, combustion process of incinerator, combustion process of coal, etc.).
- the particulate matter FP that can be measured is, for example, unburned content in ash produced in the combustion process of coal, fly ash produced in various combustion processes, and the like.
- particulate matter FP generated in the combustion process and for example, dust (brake, tire, internal combustion engine, steam engine, exhaust gas purification device, dust from motor) generated from various transportation devices (automobiles, ships, etc.), etc.
- dust can be the particulate matter FP to be measured by the analysis system 100.
- dust generated by natural disasters such as volcanic eruptions (for example, volcanic ash), dust generated in mine development, and the like can also be measured as particulate matter FP.
- FIG. 1 is a schematic diagram showing the configuration of an analysis system.
- the analysis system 100 shown in FIG. 1 is a system that analyzes the particulate matter FP contained in the exhaust gas by using the exhaust gas generated in the combustion process as the measurement target gas (hereinafter referred to as sample gas SG).
- the analysis system 100 mainly includes a sampling probe 1, a diluent 3, an analyzer 5, and a control unit 9.
- the sampling probe 1 is fixed at a predetermined position on the side wall of the flue FL, and samples the sample gas SG from the flue FL through which the sample gas SG flows.
- the sampling probe 1 has a gas suction amount by the first suction device P1 connected via the diluter 3 and the analyzer 5, and a gas suction amount by the second suction device P2 connected via the diluent 3.
- the amount of diluted gas AR (described later) supplied to the diluter 3 and the sample gas SG at a flow rate determined by the sample gas SG are sampled from the flue FL.
- the diluter 3 dilutes the sample gas SG by mixing the sample gas SG sampled by the sampling probe 1 and the diluting gas AR supplied from the supply device 7.
- the gas produced by diluting the sample gas SG with the diluted gas AR is called a diluted sample gas DG.
- the diluted gas AR is, for example, air.
- the supply device 7 is, for example, a device that adjusts the flow rate and supplies the instrumenting air as a diluent gas AR.
- the supply device 7 can be a device that adjusts the flow rate and supplies nitrogen or air supplied from a nitrogen cylinder or a (dry) air cylinder as a diluted gas AR.
- air in the atmosphere sucked by a pump can be supplied as a diluted gas AR by removing dust with a dust filter and removing water with a drying treatment device to adjust the flow rate.
- the analyzer 5 is an apparatus that analyzes the particulate matter FP contained in the diluted sample gas DG sampled from the diluter 3. As will be described later, the analyzer 5 includes an inflow section for inflowing the diluted sample gas DG, and the image data (first image data) obtained by photographing the particulate matter FP flowing in the diluted sample gas DG flowing through the inflow section. Based on this, the particulate matter FP is analyzed.
- the control unit 9 has a CPU, a storage device (for example, RAM, ROM, hard disk, SSD, etc.), a display (for example, a liquid crystal display, etc.), and various interfaces (I / O port, communication interface, etc.). It is a computer system. Further, the control unit 9 may be hardware such as a SoC in which a computer system is integrated on one chip.
- the control unit 9 controls each component of the analysis system 100 and performs various information processing related to the control.
- a part or all of the control and information processing executed by the control unit 9 may be stored in the storage device of the control unit 9 and realized by a program that can be executed by the computer system constituting the control unit 9. Further, a part of the control and information processing by the control unit 9 may be realized by hardware.
- control unit 9 may be a computer system in which the function of the calculation unit 55 of the analyzer 5 described later is incorporated, that is, the function of the control unit 9 and the function of the calculation unit 55 are the same in the computer system. It may be integrated, or the control unit 9 and the arithmetic unit 55 may be configured by individual computer systems.
- FIG. 2 is a perspective view of the diluter.
- FIG. 3 is a cross-sectional view of the diluter.
- the diluter 3 has a mixing unit 31 and a diluting gas filling unit 33.
- the mixing unit 31 is a hollow member having an internal space IS1 (FIG. 3). One end of the mixing unit 31 in the length direction is connected to the sampling probe 1 via the first gas line L1, and the other end is the first suction via the second gas line L2, the analyzer 5, and the third gas line L3. It is connected to the device P1. Further, the other end side of the mixing unit 31 (the side to which the second gas line L2 is connected) is connected to the second suction device P2 via the fourth gas line L4. A plurality of introduction ports 31a are provided on the side wall of the mixing portion 31, so that gas can flow into the internal space IS1 from the introduction port 31a.
- the exhaust port of the second suction device P2 can be connected to the sampling probe 1 via the fifth gas line L5.
- the fifth gas line L5 discharges the diluted sample gas DG discharged from the discharge port of the second suction device P2 from the sampling probe 1 to the flue FL. This makes it possible to prevent the particulate matter FP from being discharged to the outside such as in the atmosphere.
- the first suction device P1 is, for example, a pump or the like.
- the second suction device P2 is, for example, a pump, a blower, or the like.
- the diluted gas filling portion 33 is in a “nested” state at the portion where a plurality of introduction ports 31a are formed in the length direction of the mixing portion 31, and the gap portion between the diluted gas filling portion 33 and the mixing portion 31 is gas tight. It is a hollow member that is stored in a state.
- a diluted gas filling space IS2 is formed between the inner wall of the diluted gas filling unit 33 and the outer wall of the mixing unit 31.
- the diluted gas filling space IS2 is connected to the supply device 7 via the fifth gas line L5.
- the supply device 7 fills the diluted gas filling space IS2 with the diluted gas AR having a pressure higher than the pressure of the internal space IS1 of the mixing unit 31.
- the sample gas SG flowing through the flue FL is inside via the sampling probe 1 and the first gas line L1 by the suction force of the first suction device P1 and the second suction device P2. Introduced in space IS1. Further, since the pressure of the diluted gas AR filled in the diluted gas filling space IS2 is higher than the pressure of the sample gas SG introduced into the internal space IS1, the diluted gas AR is introduced into the internal space IS1 through the introduction port 31a. ..
- the sample gas SG is diluted with the diluted gas AR to generate the diluted sample gas DG.
- the dilution ratio of the sample gas SG is determined by the amount of the sample gas SG introduced into the internal space IS1 and the amount of the diluted gas AR.
- the diluted sample gas DG drawn into the second gas line L2 by suction by the first suction device P1 is introduced into the analyzer 5.
- the remaining diluted sample gas DG is discharged to the outside by suction of the second suction device P2.
- a particulate matter FP contained in the diluted sample gas DG is placed between the third gas line L3 and the first suction device P1 and / or between the fourth gas line L4 and the second suction device P2.
- a filter for removing (not shown), a buffer tank for suppressing the pulsation of the diluted sample gas DG (not shown), a drain pot for removing water from the diluted sample gas DG, and the like may be provided.
- a three-way switch is made between the second suction device P2 and the diluter 3 to enable gas flow or not.
- a valve V (an example of a blowback portion) may be provided.
- the control unit 9 controls the three-way valve V to make the second suction device P2 and the diluter 3 unable to flow gas, the control unit 9 enables gas flow between the second suction device P2 and the atmosphere.
- the control unit 9 controls the three-way valve V to make gas flow impossible between the second suction device P2 and the diluent 3, so that the diluted gas AR cannot flow from the diluter 3.
- Diluted gas AR is discharged from the sampling probe 1 to the flue FL after passing through the first gas line L1 to remove the particulate matter FP deposited and adhered to the sampling probe 1 and the first gas line L1 to the flue FL. It can be discharged (called blowback). At this time, the diluted gas AR flows into the analyzer 5 from the supply device 7.
- control unit 9 can control the three-way valve V as described above to execute blowback for each analysis of the particulate matter FP.
- the control unit 9 predetermineds blowback and sampling of the sample gas SG within a predetermined period (for example, 1 hour). Run at the specified time rate. For example, if it is predicted that the amount of particulate matter FP collected will be large (for example, if the previous amount of collected material was large), the period for performing blowback will be increased and the sample gas SG will be sampled. The period can be reduced. This makes it possible to prevent the particulate matter FP from being excessively collected by the collection filter 52 (FIG. 4) while reducing the amount of the particulate matter FP deposited in the sampling probe 1, the first gas line L1, and the like. ..
- the period for performing blowback is reduced and the sample gas SG is sampled. You can increase the period.
- the amount of particulate matter FP deposited in the sampling probe 1, the first gas line L1, etc. the amount of particulate matter sufficient to accurately perform the analysis on the collection filter 52 (FIG. 4, etc.). Can collect material FP.
- blowback may be performed when the particulate matter FP deposited in the flow path of the sample gas SG exceeds a predetermined amount.
- blowback execution control is realized by, for example, a program that can be executed by the computer system constituting the control unit 9. This allows blowback (and sampling of particulate matter FP) to be performed automatically.
- the method for removing the particulate matter FP deposited in the flow path of the sample gas SG is not limited to the method by executing the above blowback.
- particles deposited in the flow path by a method such as vibrating or giving an impact to a portion of the analysis system 100 in which the particulate matter FP is deposited for example, the connection portion between the sampling probe 1 and the first gas line L1). Particulate matter FP can be removed.
- the analyzer 5 of the present embodiment mainly contains the first image data obtained by photographing the particulate matter FP flowing in the diluted sample gas DG and the particulate matter FP contained in the diluted sample gas DG. It is a device that analyzes particulate matter FP based on information on the content (called content information).
- FIG. 4 is a diagram showing a specific configuration of the analyzer.
- the analyzer 5 mainly includes an inflow unit 51a, a first image acquisition unit 53, a content information acquisition unit 54, and a calculation unit 55.
- the inflow portion 51a is a hollow member, one end thereof is connected to the second gas line L2, and the other end is in an open state. The other end of the inflow portion 51a in the open state faces the suction portion 51b.
- the suction portion 51b is a hollow member, one end of which faces the inflow portion 51a, and is in an open state.
- the other end of the suction portion 51b is connected to the first suction device P1 via the third gas line L3.
- a suction force is generated at one end of the suction unit 51b in the open state. Due to this suction force, the diluted sample gas DG generated in the diluter 3 passes through the second gas line L2 and flows into the inside of the inflow portion 51a.
- the diluted sample gas DG that has flowed into the inside of the inflow section 51a due to the suction force generated by the suction section 51b is discharged from the open side of the inflow section 51a and is sucked into the suction section 51b.
- the collection filter 52 is arranged between the inflow section 51a and the suction section 51b, the diluted sample gas DG discharged from the inflow section 51a is sucked by the suction section 51b. It passes through the collection filter 52 before.
- the collection filter 52 collects the particulate matter FP contained in the diluted sample gas DG that passes through the collection filter 52.
- the collection filter 52 is, for example, a white tape-like member having a reinforcing layer and a collecting layer formed by laminating on the reinforcing layer.
- the reinforcing layer is formed of, for example, a non-woven fabric made of a polymer material (polyethylene or the like).
- the collection layer has pores capable of collecting the particulate matter FP.
- the collection layer is formed of, for example, a fluororesin-based material.
- the collection filter 52 can be moved in the length direction (direction indicated by the thick arrow in FIG. 4) by sending out from the delivery reel 52a and winding up by the take-up reel 52b.
- the first image acquisition unit 53 acquires image data (referred to as first image data) of the particulate matter FP flowing in the diluted sample gas DG that has flowed into the inflow unit 51a.
- the first image acquisition unit 53 is, for example, a camera attached to an optical window 53a provided on the side wall of the inflow unit 51a.
- the flow path changing member 61 that changes the flow path of the diluted sample gas DG as shown in FIG. 5 in the vicinity of the portion of the inside of the inflow portion 51a to which the first image acquisition portion 53 is attached. 63 is provided.
- FIG. 5 is a diagram showing an example of a flow path of the diluted sample gas by the flow path changing member.
- the flow path of the diluted sample gas DG introduced from the second gas line L2 is changed on the side closer to the suction portion 51b (downstream side).
- the member 61 changes the direction opposite to the suction direction by the suction portion 51b.
- the flow direction of the diluted sample gas DG is further changed to the suction direction by the flow path changing member 63 provided on the side closer to the second gas line L2 (upstream side).
- the flow path changing members 61 and 63 are provided in the vicinity of the portion to which the first image acquisition portion 53 is attached, and the diluted sample gas DG tends to stay in the vicinity of the first image acquisition portion 53.
- the first image acquisition unit 53 can photograph the same particulate matter FP flowing in the diluted sample gas DG for a longer period of time.
- the content information acquisition unit 54 measures the data for calculating the mass concentration of the particulate matter FP collected by the collection filter 52. That is, in the present embodiment, the content information acquisition unit 54 measures the data for calculating the mass concentration of the particulate matter FP as the content information regarding the content of the particulate matter FP contained in the diluted sample gas DG. do.
- the content information acquisition unit 54 has a ⁇ -ray source 54a and a ⁇ -ray detection unit 54b.
- the ⁇ -ray source 54a is provided inside the inflow portion 51a, and irradiates ⁇ -rays toward the particulate matter FP collected by the collection filter 52.
- the ⁇ -ray source 54a is, for example, a ⁇ -ray source having carbon-14 ( 14C ) as a radiation source.
- the ⁇ -ray detection unit 54b is provided inside the suction unit 51b so as to face the ⁇ -ray source 54a, and calculates the mass concentration of the intensity of ⁇ -rays transmitted through the particulate matter FP collected by the collection filter 52. It is measured as content information to be used.
- the ⁇ -ray detection unit 54b is, for example, a photomultiplier tube provided with a scintillator.
- the arithmetic unit 55 includes a CPU, a storage device (for example, RAM, ROM, hard disk, SSD, etc.), a display (for example, a liquid crystal display, etc.), and various interfaces (I / O port, communication interface, etc.). It is a computer system. Further, the arithmetic unit 55 may be hardware such as SoC in which a computer system is integrated on one chip.
- the calculation unit 55 performs various controls and information processing for analyzing the particulate matter FP contained in the diluted sample gas DG.
- a part or all of the various controls and information processing executed by the arithmetic unit 55 may be stored in the storage device of the arithmetic unit 55 and realized by a program that can be executed by the computer system constituting the arithmetic unit 55. Further, a part of various control and information processing may be realized by hardware.
- the calculation unit 55 has an analysis unit 55a as a functional block.
- the analysis unit 55a contains the first image data of the particulate matter FP flowing in the diluted sample gas DG that has flowed into the inflow unit 51a acquired by the first image acquisition unit 53, and the ⁇ of the content information acquisition unit 54.
- the particulate matter FP is analyzed based on the ⁇ -ray intensity measured by the line detection unit 54b.
- the analysis unit 55a provides information on the shape of the particulate matter FP contained in the diluted sample gas DG (for example, the aspect ratio of the particulate matter FP) and the particulate matter, based on the first image data.
- the first particle size information regarding the particle size (for example, the particle size distribution of the particulate matter FP) can be calculated. Further, the analysis unit 55a can calculate the mass concentration of the particulate matter FP based on the content information which is the ⁇ -ray intensity measured by the ⁇ -ray detection unit 54b.
- the analyzer 5 of the present embodiment further includes a second image acquisition unit 56.
- the second image acquisition unit 56 is provided at a predetermined position in the length direction of the collection filter 52 so that the light receiving surface faces the surface of the collection filter 52 on the side where the particulate matter FP is collected.
- a CCD image sensor in which coupling elements (CCDs) are arranged in a two-dimensional array, and a CMOS image sensor in which light receiving elements are arranged in an array.
- the second image acquisition unit 56 acquires image data (second image data) of the particulate matter FP collected by the collection filter 52 by suction of the suction unit 51b. Specifically, the portion of the collection filter 52 (referred to as the collection area) in which the particulate matter FP is collected by the suction of the suction unit 51b is moved in the length direction of the collection filter 52 to acquire a second image. After moving to just below the unit 56, the second image acquisition unit 56 determines that the collection area of the collection filter 52 and the area around which the particulate matter FP is not collected (referred to as a non-collection area). The second image data including the above is acquired.
- the analyzer 5 is provided with a first light source 56a in order for the second image acquisition unit 56 to acquire appropriate second image data.
- the first light source 56a is composed of, for example, a plurality of surface-mounted white LEDs, and uniformly illuminates the field of view of the second image acquisition unit 56 with white light. By irradiating the field of view of the second image acquisition unit 56 with uniform white light, it is possible to avoid acquiring the second image data affected by the distribution of the irradiation amount of the light.
- the analysis unit 55a calculates information on the colored particulate matter FP based on the second image data acquired by the second image acquisition unit 56. For example, the analysis unit 55a is based on the difference between the brightness of the pixels included in the image portion corresponding to the collection region and the brightness of the pixels included in the image portion corresponding to the non-collection region in the second image data. Therefore, the content of the black particulate matter FP (for example, the particulate matter FP containing carbon as a main component) in the diluted sample gas DG can be calculated.
- the black particulate matter FP for example, the particulate matter FP containing carbon as a main component
- FIG. 6 will be used to explain the analytical operation of the particulate matter FP using the analysis system 100 having the above configuration.
- FIG. 6 is a flowchart showing an analysis operation of particulate matter.
- an operation example will be described when the period for executing blowback and the period for sampling the particulate matter FP are executed at a predetermined ratio when sampling the particulate matter FP.
- step S1 the above blowback is executed.
- the control unit 9 operates the second suction device P2, and in a state where the dilution gas AR is supplied from the supply device 7, controls the three-way valve V to control the second suction device P2 and the diluent 3. It is assumed that gas cannot flow, and gas can flow between the second suction device P2 and the atmosphere.
- the diluted gas AR is discharged from the diluter 3 through the first gas line L1 and from the sampling probe 1 to the flue FL, and blowback of the sampling probe 1 and the first gas line L1 is executed.
- step S2 determines in step S2 whether or not it is time to end the blowback after a predetermined period has elapsed from the start of the blowback.
- the control unit 9 maintains a state in which the second suction device P2 and the diluter 3 cannot flow gas, and blowback is performed. Continue to run.
- step S3 the sample gas SG is diluted with the diluted gas AR to generate a diluted sample gas DG.
- the control unit 9 operates the first suction device P1 and the second suction device P2 to sample the sample gas SG flowing through the flue FL by the sampling probe 1, and the internal space IS1 of the mixing unit 31 of the diluent 3 is used.
- the sample gas SG is charged into the diluted gas AR by filling the diluted gas AR into the diluted gas filling space IS2 from the supply device 7 and flowing the diluted gas AR from the diluted gas filling space IS2 into the internal space IS1. Dilute.
- step S4 After diluting the sample gas SG to generate the diluted sample gas DG, in step S4, a part of the diluted sample gas DG in the internal space IS1 is sucked by the suction force of the first suction device P1 to the inflow portion 51a of the analyzer 5. Inflow to.
- the diluted sample gas DG is introduced into the inflow portion 51a by suction of the suction portion 51b. Further, a collection filter 52 is provided between the inflow portion 51a and the suction portion 51b. Therefore, while the diluted sample gas DG flows into the inflow section 51a and then is sucked into the suction section 51b, the particulate matter FP contained in the diluted sample gas DG is collected by the collection filter 52.
- the flow velocity of the diluted sample gas DG in the inflow portion 51a is controlled so that the shape of the particulate matter FP flowing in the inflow portion 51a can be discriminated by image processing or the like from the first image data.
- the flow rate of the diluted sample gas DG in the inflow unit 51a can be controlled, for example, by controlling the suction flow rate of the diluted sample gas DG by the first suction device P1.
- the first image acquisition section 53 acquires the first image data of the particulate matter FP flowing in the diluted sample gas DG flowing through the inflow section 51a. do.
- the first image data acquired by the first image acquisition unit 53 is transmitted to the analysis unit 55a.
- the first image acquisition unit 53 adjusts the shutter speed for acquiring the first image data according to the flow velocity of the diluted sample gas DG in the inflow unit 51a. As a result, the first image acquisition unit 53 can acquire the first image data in which the shape of the particulate matter FP can be clearly discriminated.
- the content information acquisition unit 54 acquires the content information regarding the content of the particulate matter FP contained in the diluted sample gas DG in step S6.
- the ⁇ -ray source 54a of the content information acquisition unit 54 emits ⁇ -rays toward the particulate matter FP collected by the collection filter 52, and ⁇ -rays after passing through the particulate matter FP.
- the ⁇ -ray detection unit 54b measures the intensity of the above. The ⁇ -ray intensity measured by the ⁇ -ray detection unit 54b is transmitted to the analysis unit 55a.
- a diluted sample gas DG is allowed to flow into the inflow section 51a for a predetermined period of time (for example, 1 hour) to collect the particulate matter FP in the collection filter 52, and then the collection filter 52 is used. By moving in the length direction, the collection region of the particulate matter FP is moved directly under the second image acquisition unit 56.
- the predetermined period for inflowing the diluted sample gas DG is determined based on the ratio of the blowback period and the sampling period determined in advance according to predetermined conditions.
- the second image acquisition unit 56 After moving the collection area directly under the second image acquisition unit 56, in step S7, the second image acquisition unit 56 captures the collection area and its surroundings with the light from the first light source 56a. The second image data including the collecting area and the non-collecting area is acquired. The second image data acquired by the second image acquisition unit 56 is transmitted to the analysis unit 55a.
- the analysis unit 55a determines the particles contained in the diluted sample gas DG (sample gas SG) based on these information.
- the state substance FP is analyzed.
- the properties of the particulate matter FP contained in the exhaust gas generated in the combustion process were investigated. As a result, it was found that the non-spherical particulate matter FP is often unburned in ash. It was also found that there is a strong correlation between the average particle size of the particulate matter FP and the proportion of unburned content in the ash contained in the particulate matter FP. Specifically, it was found that the larger the average particle size of the particulate matter FP, the larger the proportion of unburned content in the ash contained in the particulate matter FP.
- the particulate matter FP contained a large amount of unburned content in the ash, the particulate matter FP became blacker. Specifically, it was found that the blacker the particulate matter FP collected by the collection filter 52, the higher the proportion of unburned matter in the ash contained in the collected particulate matter FP. ..
- the analysis unit 55a executes, for example, a process of grasping the shape of the image included in the image such as edge processing on the first image data to obtain the shape of the particulate matter FP included in the first image data. grasp. After grasping the shape of the particulate matter FP, the analysis unit 55a provides information on the particle shape such as the aspect ratio of the particulate matter FP (ratio of the major axis to the minor axis of the particulate matter FP) included in the first image data. , Calculate information on particle size such as the average particle size of particulate matter FP.
- the analysis unit 55a When the aspect ratio of the analysis unit 55a deviates greatly from 1 (meaning a true sphere) and the first image data contains many images of the non-spherical particulate matter FP, the analysis unit 55a has an average particle size of the particulate matter FP. When is large, it can be determined that the particulate matter FP contains a large amount of unburned matter in the ash. Further, the analysis unit 55a uses a relational expression expressing the relationship between the average particle size of the particulate matter FP and the ratio of the unburned portion in the ash contained in the particulate matter FP, and the particulate matter contained in the first image data. From the average particle size of the particulate matter FP, the ratio of the unburned content in the ash contained in the particulate matter FP can be specifically calculated.
- the analysis unit 55a calculates the mass concentration of the particulate matter FP based on the ⁇ -ray intensity measured by the ⁇ -ray detection unit 54b.
- the analysis unit 55a can calculate the mass concentration of the unburned portion in the ash by using the ratio of the unburned portion in the ash contained in the particulate matter FP and the mass concentration of the particulate matter FP.
- the analysis unit 55a can calculate information on the colored particulate matter FP collected by the collection filter 52 based on the second image data acquired in step S7 above. Specifically, the analysis unit 55a can calculate information about the particulate matter FP by using the brightness of the pixels included in the second image data.
- FIG. 7 is a diagram showing an example of a luminance histogram.
- peaks are seen in the luminance Br1 and the luminance Br2.
- the first peak PE1 in the small luminance Br1 shifts to the smaller luminance side as the amount of the particulate matter FP collected by the collection filter 52 and / or the amount of carbon contained in the particulate matter FP increases. That is, the luminance Br1 at which the first peak PE1 appears becomes smaller as the amount of collected particulate matter FP and / or the amount of carbon contained in the particulate matter FP increases.
- the second peak PE2 at the high luminance Br2 slightly shifts depending on the amount of the particulate matter FP collected, but the shift amount is not as large as the first peak PE1. That is, the luminance Br2 at which the second peak PE2 appears is hardly affected by the presence of the particulate matter FP.
- the first peak PE1 in the luminance Br1 represents the luminance distribution of the image portion corresponding to the collection region where the particulate matter FP is collected
- the second peak PE2 in the luminance Br2 is the particulate matter FP collected. It can be seen that it represents the luminance distribution of the image portion corresponding to the non-collected region. Therefore, the analysis unit 55a can calculate information on the collection amount of the particulate matter FP collected by the collection filter 52 based on the brightness of the pixels of the image portion having a small brightness in the second image data.
- the analysis unit 55a has, for example, the brightness of the pixels of the image portion corresponding to the collection region in the second image data and the amount of carbon contained in the particulate matter FP collected by the collection filter 52. Based on the calibration curve showing the relationship with (information on the amount of particulate matter FP collected), the amount of carbon contained in the particulate matter FP collected by the collection filter 52 is captured by the particulate matter FP. It can be calculated as information on the amount of collection.
- the above calibration curve shows the second image data acquired by collecting the particulate matter FP and the carbon contained in the particulate matter FP collected by the collection filter 52 when the second image data was acquired. It can be calculated from the relationship between the amount and.
- the amount of carbon contained in the collected particulate matter FP is, for example, the amount of carbon dioxide generated when the collecting filter that has collected the particulate matter FP is burned at a predetermined temperature (for example, 2000 ° C.). Can be calculated from.
- FIG. 8 is an example of graphing the relationship between the brightness of the pixels of the image portion having a small brightness in the second image data and the amount of carbon contained in the particulate matter FP collected by the collection filter. It is a figure which shows.
- the second image data used when calculating the calibration curve is acquired by collecting the particulate matter FP, which is the actual measurement target, with the collection filter 52 at the installation location of the analysis system 100.
- the present inventor collects the standard substance with a collection filter and acquires the second image data, or the second image acquired by collecting the particulate substance using an experimental device imitating the analysis system 100. Different calibration curves are calculated when using the data and when using the second image data obtained by collecting the particulate matter FP to be actually measured at the installation location of the analysis system 100. I found it.
- the condition was different from the condition when the particulate matter was collected by the collection filter using the experimental device.
- the sample gas SG that is, the gas generated in the combustion process
- Collection using experimental equipment is carried out at room temperature.
- the calibration curve used when analyzing the particulate matter FP based on the second image data is collected by the collection filter 52 at the installation site of the analysis system 100 for the particulate matter FP to be actually measured.
- a more accurate calibration curve can be calculated and the particulate matter FP can be analyzed more accurately.
- the information on the particulate matter FP can be calculated by using the data in which the luminance Br1 of the pixel of the image portion having a small brightness in the second image data is standardized by a predetermined parameter on the particulate matter FP.
- a predetermined parameter on the particulate matter FP For example, as shown in FIG. 9, when the luminance Br1 changes with time, when the luminance Br1 is standardized by the amount of the particulate matter FP collected, the luminance Br1 is collected as shown in FIG. 10A.
- the change over time (indicated by a solid line in FIG. 10A) of the value (brightness / collected amount) standardized in 1 is different from the change over time in brightness Br1 (indicated by a broken line in FIG. 10A).
- FIG. 9 is a diagram showing an example of a change in brightness with time.
- FIG. 10A is a diagram showing an example of a change in brightness over time, which is standardized by the amount of particulate matter collected.
- the above-mentioned difference in the change with time suggests that the ratio of the unburned content in the ash contained in the particulate matter FP collected at each time changes with time. Since the unburned component in the ash has a black color, the brightness Br1 when the proportion of the unburned component in the ash contained in the particulate matter FP is large is the brightness Br1 when the proportion of the unburned component in the ash is small. In comparison, even if the collected amount of the particulate matter FP is the same, it becomes smaller.
- FIG. 10B the change over time of the product value (luminance * (collection amount / collection time)) of the luminance Br1 and the collection amount of the particulate matter FP per unit time is shown in FIG. 10C.
- the change over time of the value (luminance / (collection amount / collection time)) in which the brightness Br1 is standardized by the collection amount of the particulate matter FP per unit time for example, the combustion conditions in the combustion process.
- FIG. 10B is a diagram showing an example of a change over time in the value of the product of the luminance and the amount of particulate matter collected per unit time.
- FIG. 10C is a diagram showing an example of a change over time in which the luminance is standardized by the amount of particulate matter collected per unit time.
- the analysis unit 55a replaces the luminance Br1 of the second image data with the luminance Br1 of the image portion corresponding to the collection region of the second image data and the image portion corresponding to the non-collection region of the second image data.
- Information on the particulate matter FP collected by the collection filter 52 may be calculated based on the difference ⁇ BR (FIG. 7) from the brightness Br2 of the above. For example, in the analysis unit 55a, if the difference ⁇ BR between the luminance Br1 of the first peak PE1 and the luminance Br2 of the second peak PE2 is large, the ratio of the unburned portion in the ash is large, and if it is small, the proportion of the unburned portion in the ash is small. Can be determined.
- the brightness histogram shown in FIG. 7 is generated by using the second image data as it is, but is not limited to this, and the second image data is used when analyzing the particulate matter using the second image data. May be reversed in black and white.
- the first peak PE1 is the luminance distribution of the image portion corresponding to the non-collection region
- the second peak PE2 is the luminance distribution of the image portion corresponding to the capture region. It becomes a distribution.
- the first image data of the particulate matter FP flowing in the diluted sample gas DG flowing into the inflow portion 51a and the content of the particulate matter contained in the diluted sample gas DG are contained.
- Particulate matter FP is analyzed based on the amount information.
- the first image data contains information on the appearance of the particulate matter FP flowing in the sample gas SG, and the carbon-based particulate matter FP produced in the combustion process is characterized by its appearance. Based on the first image data and the content information, it is possible to accurately analyze the particulate matter FP whose main component is carbon. Further, by analyzing the particulate matter FP based on the second image data in addition to the first image data and the mass concentration of the particulate matter FP, the particulate matter FP can be analyzed more accurately.
- the analyzer 5 can analyze the particulate matter FP using the image data in which the diluted sample gas DG containing the particulate matter FP is flowing, the diluted sample gas DG is continuously applied to the inflow portion 51a. Particulate matter FP can be continuously analyzed by inflowing.
- the analysis unit 55a displays the analysis result of the particulate matter FP on the display.
- the first image display unit D1 for displaying the first image data, the second image display unit D2 for displaying the second image data, and the particle size distribution of the particulate matter FP are displayed.
- a display screen D having a particle size distribution display unit D3, a ratio display unit D4 for displaying the ratio of unburned content in ash, and a concentration display unit D5 for displaying the concentration of unburned content in ash can be displayed.
- FIG. 11 is a diagram showing an example of an analysis result display screen.
- the inflow unit 51a includes a first flow path FL1 in which the first image acquisition unit 53 is provided and a diluted sample gas DG for acquiring the first image data flows.
- a ⁇ -radioactive source 54a may be provided and may have a second flow path FL2 through which a diluted sample gas DG for acquiring content information flows.
- FIG. 12 is a diagram showing an example of a modification of the inflow portion.
- the flow velocity of the diluted sample gas DG in the first flow path FL1 for acquiring the first image data and the flow velocity of the diluted sample gas DG for acquiring the content information can be independently adjusted.
- the first image data and the content information can be acquired under the optimum conditions.
- a ⁇ -ray source to prevent clogging of the particulate matter FP while slowing the flow velocity of the diluted sample gas DG in the first flow path FL1 in order to acquire the particulate matter FP as a clear image in the first image data. It is possible to prevent the flow velocity of the diluted sample gas DG in the second flow path FL2 provided with 54a from becoming excessively slow.
- the analyzer 5 includes a first image acquisition unit 53 for acquiring the first image data of the particulate matter FP flowing in the inflow unit 51a, a content information acquisition unit 54 for acquiring content information ( ⁇ -ray intensity), and a content information acquisition unit 54. It may further have an apparatus for acquiring information used for analysis of particulate matter FP other than the above. For example, as shown in FIG. 13, the analyzer 5 acquires scattered light information regarding scattered light generated by scattering light incident on the diluted sample gas DG flowing through the inflow portion 51a by the particulate matter FP. It may further have an acquisition unit 57.
- FIG. 13 is a diagram showing an example of a modification of the analyzer.
- the scattered light information acquisition unit 57 has a second light source 57a that emits the laser light L toward the diluted sample gas DG inside the inflow unit 51a, and particles while the laser light L passes through the diluted sample gas DG. It has a scattered light detection unit 57b that detects scattered light generated by scattering by the state substance FP.
- the analysis unit 55a has, for example, the number of particulate matter FPs contained in the diluted sample gas DG and the particle size distribution (second) based on the intensity of the scattered light (scattered light information) detected by the scattered light detection unit 57b. An example of particle size information) can be calculated.
- the scattered light information (scattered light intensity) obtained by the scattered light information acquisition unit 57 can also be used to calculate the number of particulate matter FP contained in the diluted sample gas DG.
- the number of particulate matter FP contained in the diluted sample gas DG corresponds to the content of the particulate matter FP. Therefore, in the analyzer 5 including the scattered light information acquisition unit 57, as shown in FIG. 14, the ⁇ -ray source 54a and the ⁇ -ray detection unit 54b are omitted, and the analysis unit 55a is obtained by the scattered light information acquisition unit 57.
- the content of the particulate matter FP contained in the diluted sample gas DG may be calculated based on the scattered light information (scattered light intensity).
- FIG. 14 is a diagram showing another example of a modification of the analyzer.
- the analyzer for analyzing the particulate matter FP may be further provided with another analyzer. Specifically, as shown in FIG. 15, the analyzer 5'according to the second embodiment performs gas analysis in addition to the first image acquisition unit 53, the content information acquisition unit 54, and the second image acquisition unit 56. A portion 58 may be further provided.
- FIG. 15 is a diagram showing the configuration of the analyzer according to the second embodiment. As will be described later, since the gas analysis unit 58 burns the particulate matter FP to generate gas, in the analyzer 5'according to the second embodiment, the particulate matter FP is collected by the collection filter 52. Instead, a member that collects the particulate matter FP (for example, a member similar to the collection filter 52) is placed on the sample support portion 52'made of a heat-resistant material such as copper.
- the gas analysis unit 58 detects the gas generated by burning the particulate matter FP (for example, carbon dioxide (CO 2 ), hydrocarbon (for example, methane (CH 4 ))), and thereby contains carbon as a main component.
- the particulate matter FP is analyzed.
- the gas analysis unit 58 has a combustion unit 58a and a gas detection unit 58b.
- the combustion unit 58a burns the collected particulate matter FP to generate gas.
- the combustion unit 58a is, for example, a heating device such as a heater.
- the gas generated by burning the particulate matter FP depends on the gas atmosphere around the combustion portion 58a.
- oxygen air
- carbon dioxide is generated by the combustion of the particulate matter FP.
- methane is generated by the combustion of the particulate matter FP.
- the gas detection unit 58b detects the gas generated by the combustion of the particulate matter FP by the combustion unit 58a.
- the gas detection unit 58b is a device that detects gas by absorbing light (infrared light) by a measurement target gas such as a non-dispersive infrared absorption (NDIR) method.
- NDIR non-dispersive infrared absorption
- the gas detection unit 58b can be used as a hydrogen flame ionization detector (FID).
- the analyzer 5' having the above configuration can analyze the carbon content of the particulate matter FP containing carbon as a component and what kind of carbon compound constitutes the particulate matter FP. For example, it is possible to analyze the carbon compounds constituting the particulate matter FP and the content ratio of each carbon compound by utilizing the fact that the combustion temperature differs depending on the type of carbon compound.
- the particulate matter FP when the generation of gas is detected when the particulate matter FP is heated to about 580 ° C, the particulate matter FP contains organic carbon (OC). Can be judged.
- the generation of gas when the particulate matter FP is heated to about 840 ° C, it can be determined that the particulate matter FP contains elemental carbon (EC). It is also possible to calculate the ratio of organic carbon and elemental carbon constituting the particulate matter FP from the amount of gas generated when heated to about 580 ° C and the amount of gas generated when heated to about 840 ° C. can.
- the particulate matter FP is obtained using the second image data.
- the device for analysis is provided with a first light source 56a that illuminates the viewing range of the second image acquisition unit 56.
- the characteristics of the first light source 56a change with time.
- the brightness of the second image data may be different.
- the same amount of particulate matter is analyzed. Even if the second image data is acquired when the FPs are collected, if the brightness of the second image data is different, different analysis results are calculated due to the difference in brightness.
- the device is calibrated at predetermined intervals.
- a calibration sample is manually placed on the collection filter 52
- a second image data is acquired using the calibration sample placed on the collection filter 52
- the device is calibrated using the second image data.
- the device calibration for the analysis of the particulate matter FP using the second image data is automatically performed without arranging the calibration sample on the collection filter 52.
- the functional block configuration of the arithmetic unit 55 that executes the calibration method of the device is different from that of the first embodiment, and the other configurations and functions are related to the first embodiment. It is the same as the analyzer 5. Therefore, in the following, only the functional block configuration of the calculation unit 55 ′′ of the analyzer 5 ′′ will be described, and the description of other configurations other than the calculation unit 55 ′ will be omitted.
- FIG. 16 is a diagram showing a functional block configuration of a calculation unit of the analyzer according to the third embodiment.
- the calculation unit 55' has a storage unit 55b and a calibration unit 55c as functional blocks in addition to the analysis unit 55a according to the first embodiment.
- the storage unit 55b is a part or all of the storage area formed in the storage device provided in the computer system constituting the calculation unit 55', controls the analysis device 5'', and is in the form of particles using the second image data.
- Various parameters for analyzing the substance FP are stored.
- the storage unit 55b stores the calibration curve SC and the non-collection region luminance data LD.
- the calibration curve SC represents the relationship between the amount of the particulate matter FP collected in the collection area and the brightness of the pixel of the image portion corresponding to the collection area of the second image data.
- the calibration curve SC is used to calculate the amount of the particulate matter FP collected using the second image data actually acquired.
- the calibration curve SC changes the collection amount of the particulate matter FP, for example, by changing the second image data including the collection area and the non-collection area where the particulate matter FP is collected at a known collection amount.
- a plurality of data are acquired, the brightness histogram described in the first embodiment is generated for each second image data, and an approximate expression expressing the relationship between the brightness of the first peak of each brightness histogram and the corresponding collection amount is fitted or the like. It can be obtained by calculating in advance.
- the luminance histogram can be generated, for example, by scanning the pixels included in the second image data, counting the number of pixels having a specific luminance, and associating the luminance with the number of pixels having the luminance.
- the calibration curve SC can be used as data (table) in which the brightness of the first peak of each luminance histogram and the corresponding collection amount are associated with each other.
- the non-collection region brightness data LD represents the relationship between the collection amount of the particulate matter FP collected in the collection region and the brightness of the pixels of the image portion corresponding to the non-collection region of the second image data. .. As described in the first embodiment, the brightness of the image portion corresponding to the non-collection region of the second image data slightly changes depending on the collection amount of the particulate matter FP collected in the collection region.
- the non-collection area luminance data LD is a theoretical value of the luminance of the pixel of the image portion corresponding to the non-collection area of the second image data acquired when the particulate matter FP is collected in the collection area ( It is used when calculating the theoretical brightness).
- the non-collection region luminance data LD collects, for example, the second image data including the collection region and the non-collection region in which the particulate matter FP is collected at a known collection amount. Multiple acquisitions are made by changing the amount, a brightness histogram is generated for each second image data, and an approximate expression expressing the relationship between the brightness of the second peak of each brightness histogram and the corresponding collection amount is calculated in advance by fitting or the like. It can be obtained by keeping it.
- non-collection area luminance data LD can be used as data (table) in which the luminance of the second peak of each luminance histogram is associated with the corresponding luminance amount.
- the calibration unit 55c calibrates the analyzer 5 ′′. Specifically, the calibration unit 55c acquires the second image data including the collection region and the non-collection region of the particulate matter FP collected by the collection filter 52, and uses the second image data to obtain the second image data. 2 The image acquisition unit 56 and / or the first light source 56a are automatically adjusted.
- FIG. 17 is a flowchart showing a calibration operation of the analyzer using the second image data.
- the calibration operation described below is performed every time the particulate matter FP is collected and analyzed using the second image data. Specifically, after the completion of one analysis operation, the collection area for the next analysis is moved and the next analysis operation is started (that is, the particulate matter FP is used for the next analysis. While being collected), the following calibration operation is performed using the second image data used for the completed analysis. Since the analysis operation of the particulate matter FP using the second image data is the same as that described in the first embodiment, the description thereof is omitted here.
- the calibration unit 55c After calculating the theoretical brightness, the calibration unit 55c in step S13, based on the second image data used for calculating the collection amount and the theoretical brightness, of the image portion corresponding to the non-collection region of the second image data.
- the actual brightness of the pixel (called the actual brightness) is calculated.
- the calibration unit 55c calculates the brightness of the second peak of the luminance histogram calculated in step S11 (referred to as luminance P2') as the actual luminance.
- the calibration unit 55c sets the second image acquisition unit 56 and / or the first light source 56a based on the difference between the theoretical luminance and the actual luminance ( PT' -P 2 ') in step S14. Calibrate. For example, when the difference between the theoretical brightness and the actual brightness ( PT' -P 2 ') is a positive value, the amount of light of the first light source 56a when the second image data is acquired is lower than the initial value. Means. In this case, the calibration unit 55c increases the exposure time of the second image acquisition unit 56 when acquiring the second image data. Alternatively, the amount of light emitted from the first light source 56a is increased.
- the calibration unit 55c shortens the exposure time of the second image acquisition unit 56 when acquiring the second image data. Alternatively, the amount of light emitted from the first light source 56a is reduced.
- the adjustment range of the exposure time of the second image acquisition unit 56 and the amount of light of the first light source 56a can be determined based on the absolute value of the difference between the theoretical brightness and the actual brightness. For example, if the absolute value of the difference between the theoretical brightness and the actual brightness is large, the calibration unit 55c increases the adjustment range of the exposure time of the second image acquisition unit 56 and the light amount of the first light source 56a. On the other hand, if the absolute value of the difference between the theoretical brightness and the actual brightness is small, the calibration unit 55c reduces the adjustment range of the exposure time of the second image acquisition unit 56 and the light amount of the first light source 56a.
- the pixels corresponding to the non-collection region of the second image data used for the analysis (that is, acquired by collecting the particulate matter FP by the collection filter 52).
- the second image acquisition unit 56 and / or The first light source 56a is calibrated.
- a calibration sample is separately added to the collection filter in order to calibrate the second image acquisition unit 56 and / or the first light source 56a. It is not necessary to arrange and acquire the second image data, and the second image acquisition unit 56 and / or the first light source 56a can be automatically calibrated.
- the analyzer 5'' it takes a certain period of time (for example, 1 hour) to collect the particulate matter FP to the collection filter 52 for performing the analysis, so that the particulate matter for the next analysis is taken.
- a certain period of time for example, 1 hour
- the above calibration operation is executed at the same time as the collection of the particulate matter FP.
- the analyzer 5'' can be operated efficiently.
- the start timing of the calibration operation for example, when a user gives a command using the input device of the calculation unit 55', or when a decrease in the amount of light emitted from the first light source 56a is detected.
- the above calibration operation may be performed separately from the analysis of the particulate matter FP. In this case, if necessary, the second image data used for calibration may be acquired.
- the particulate matter FP collected in the same collection area used for analysis and calibration using the second image acquisition unit 56 and the first light source 56a calibrated by executing the calibration operation is the first. 2
- the image data may be acquired again, and the analysis of the particulate matter FP may be performed again using the acquired second image data.
- FIG. 18 is a diagram showing a configuration of application example 1 of the analysis system.
- the application example shown in FIG. 18 is an example in which the analysis system 100 is applied to control the combustion of the boiler 200 of coal-fired power generation. Since the boiler 200 for coal-fired power generation uses coal as fuel, gas containing coal ash is discharged from the boiler 200. Therefore, in the analysis system 100 in Application Example 1, the exhaust gas from the boiler 200 is used as the sample gas SG, and the coal ash is used as the particulate matter FP to be analyzed.
- the particulate matter FP contained in the gas discharged from the boiler 200 is collected by the electrostatic precipitator 220.
- the analysis system 100 samples the gas flowing in the flue from the boiler 200 to the electrostatic precipitator 220 as the sample gas SG.
- the analysis system 100 performs an analysis on the amount of carbon components of the particulate matter FP (coal ash) contained in the sample gas SG.
- the analysis system 100 outputs a control signal based on the analysis result regarding the amount of carbon components to the control panel 240 that controls the combustion of the boiler 200.
- the control panel 240 can control the combustion of the boiler 200 based on the control signal from the analysis system 100, for example, by adjusting the amount of coal charged into the boiler 200. For example, when an analysis result is obtained that the particulate matter FP contains a large amount of carbon components, the control panel 240 determines that there is a large amount of unburned coal in the boiler 200, and adjusts the amount of coal input. Controls such as (decreasing), adjusting the thermal power of the burner in the boiler 200 (increasing the thermal power), and adjusting the angle of the burner can be performed.
- the analysis system 100 including the diluter 3 can dilute the gas containing the high concentration particulate matter FP, the gas discharged from the boiler 200 that generates a large amount of coal ash is sample gas SG as in Application Example 1. It can be effectively applied in the case of.
- FIG. 19 is a diagram showing a configuration of application example 2 of the analysis system.
- the application example shown in FIG. 19 is intended to protect the environment of the gas (particulate matter FP) discharged from the combustion plant 300 to the atmosphere through the chimney 320 in the analysis system 100.
- the combustion plant 300 may emit a gas containing a large amount of particulate matter FP.
- the particulate matter FP also drops to an area away from the combustion plant 300 (for example, an area near an urban area). There is.
- the analysis system 100 in Application Example 2 samples the gas flowing in the flue from the combustion plant 300 to the chimney 320 as the sample gas SG.
- the analysis system 100 executes an analysis on the components contained in the particulate matter FP contained in the sample gas SG. Further, a measuring device 400 provided in an area away from the combustion plant 300 and capable of communicating with the analysis system 100 executes an analysis on the components contained in the particulate matter FP that has fallen into the area.
- the measuring device 400 may be the analyzers 5, 5 ′′, 5 ′′ described above, or other analyzers.
- the analysis system 100 compares the analysis results regarding the components contained in the particulate matter FP obtained by the analysis system 100 with the analysis results regarding the components contained in the particulate matter FP obtained by the measuring device 400, and analyzes these. Determine if there is a correlation between the results.
- the "correlation" here means, for example, whether or not the same element is contained in the same ratio.
- the analysis system 100 When there is a correlation between the analysis result of the analysis system 100 and the analysis result of the measuring device 400, the analysis system 100 indicates that the particulate matter FP has flown to an area away from the combustion plant 300. to decide. In this case, the analysis system 100 gives a notification that it is necessary to suppress the generation of the particulate matter FP, or a warning that the particulate matter FP is excessively generated, to the control panel that controls the combustion plant 300. Output to 340.
- the control panel 340 may control the amount of particulate matter FP generated from the combustion plant 300 by adjusting the combustion conditions in the combustion plant 300 based on the notification or warning from the analysis system 100. can.
- the analysis system 100 including the diluter 3 can dilute the gas containing the high concentration particulate matter FP, it is discharged from the combustion plant 300 which may generate a large amount of the particulate matter FP as in Application Example 2. It can be effectively applied when the gas to be used is the sample gas SG.
- the analyzers 5, 5 ′′ and 5 ′′ may further include an elemental analysis unit that analyzes the elements contained in the particulate matter FP.
- the elemental analysis unit has, for example, an X-ray source that irradiates the particulate matter FP with X-rays, and a detector that measures fluorescent X-rays generated from the particulate matter FP by irradiating with X-rays. It is a device. By providing the elemental analysis unit, it is possible to determine whether or not the particulate matter FP contains an element other than carbon (for example, a metal element).
- the second image acquisition unit 56 may be omitted.
- the content of the particulate matter FP contained in the diluted sample gas DG and the ratio of the unburned portion in the ash contained in the particulate matter FP are, for example, the first image data acquired by the first image acquisition unit 53. And / Or, it can be calculated based on the information on the particle shape of the particulate matter FP and the information on the particle size (particle size distribution) calculated based on the scattered light information acquired by the scattered light information acquisition unit 57.
- the first image acquisition unit 53, the content information acquisition unit 54, the scattered light information acquisition unit 57, and / or the gas analysis unit 58 may be omitted. good.
- the calibration unit 55c recalculates the collected amount of the particulate matter FP after the analysis of the particulate matter FP using the second image data.
- the present invention is not limited to this, and if the collected amount is calculated in the analysis of the particulate matter FP, the calibration unit 55c may calculate the theoretical luminance by using the collected amount calculated at the time of analysis.
- FIG. 20 is a diagram showing another embodiment of the analysis system.
- the analyzers 5, 5 ′′ and 5 ′′ may have a “color sample”.
- the color sample is an arrangement of samples having a plurality of colors (for example, white, gray, and black) side by side.
- the "gray” may include a plurality of different shades of gray.
- the "sample” may be in a form in which the difference in color can be visually recognized, for example, a particulate matter FP collected at a different collection amount.
- the "color sample” may be composed of one color.
- the second image acquisition unit and / or the first light source 56a can be calibrated using the image obtained by photographing this color sample by the second image acquisition unit 56.
- the color sample can be arranged, for example, at the end of the collection filter 52 in the width direction.
- the color sample can be directly included in the field of view of the second image acquisition unit 56.
- the color sample may be arranged outside the field of view of the second image acquisition unit 56. In this case, for example, the color sample can be reflected in a mirror, and the image of the color sample reflected in the mirror can be included in the field of view of the second image acquisition unit 56.
- the present invention can be widely applied to an analysis system for analyzing particulate matter contained in sample gas.
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Abstract
Description
本発明の一見地に係る分析装置は、流入部と、第1画像取得部と、含有量情報取得部と、分析部と、を備える。
流入部は、粒子状物質を含むサンプルガスを流入させる。
第1画像取得部は、流入部を流れるサンプルガス中にて流動する粒子状物質の第1画像データを取得する。
含有量情報取得部は、サンプルガスに含まれる粒子状物質の含有量に関する含有量情報を取得する。
分析部は、第1画像データと含有量情報とに基づいて、粒子状物質を分析する。 Hereinafter, a plurality of aspects will be described as means for solving the problem. These aspects can be arbitrarily combined as needed.
The analysis device according to the seemingly relevant aspect of the present invention includes an inflow unit, a first image acquisition unit, a content information acquisition unit, and an analysis unit.
The inflow section allows sample gas containing particulate matter to flow in.
The first image acquisition unit acquires the first image data of the particulate matter flowing in the sample gas flowing through the inflow unit.
The content information acquisition unit acquires content information regarding the content of particulate matter contained in the sample gas.
The analysis unit analyzes the particulate matter based on the first image data and the content information.
第1流路には、第1画像取得部により第1画像データを取得するためのサンプルガスが流れる。
第2流路には、含有量情報取得部により含有量情報を取得するためのサンプルガスが流れる。
これにより、第1画像データを取得するための第1流路におけるサンプルガスの流速と、含有量情報を取得するためのサンプルガスの流速と、を独立に調整できる。その結果、第1画像データと含有量情報を最適な条件で取得できる。 The inflow portion may have a first flow path and a second flow path.
A sample gas for acquiring the first image data by the first image acquisition unit flows in the first flow path.
A sample gas for acquiring content information flows through the second flow path by the content information acquisition unit.
Thereby, the flow velocity of the sample gas in the first flow path for acquiring the first image data and the flow velocity of the sample gas for acquiring the content information can be independently adjusted. As a result, the first image data and the content information can be acquired under the optimum conditions.
サンプリングプローブは、粒子状物質を含むサンプルガスをサンプリングする。
希釈器は、サンプルガスを希釈して希釈サンプルガスを生成する。
分析装置は、希釈サンプルガスに含まれる粒子状物質を分析する装置であって、流入部と、第1画像取得部と、含有量情報取得部と、分析部と、を有する。
流入部は、希釈サンプルガスを流入させる。
第1画像取得部は、流入部を流れる希釈サンプルガス中にて流動する粒子状物質の第1画像データを取得する。
含有量情報取得部は、希釈サンプルガスに含まれる粒子状物質の含有量に関する含有量情報を取得する。
分析部は、第1画像データと含有量情報とに基づいて粒子状物質を分析する。 An analytical system according to another aspect of the present invention includes a sampling probe, a diluter, and an analyzer.
The sampling probe samples a sample gas containing particulate matter.
The diluter dilutes the sample gas to produce a diluted sample gas.
The analyzer is an apparatus for analyzing particulate matter contained in the diluted sample gas, and has an inflow unit, a first image acquisition unit, a content information acquisition unit, and an analysis unit.
The inflow section allows the diluted sample gas to flow in.
The first image acquisition unit acquires the first image data of the particulate matter flowing in the diluted sample gas flowing through the inflow unit.
The content information acquisition unit acquires content information regarding the content of particulate matter contained in the diluted sample gas.
The analysis unit analyzes the particulate matter based on the first image data and the content information.
◎サンプルガスを流入部に流入させるステップ。
◎流入部を流れるサンプルガス中にて流動する粒子状物質の第1画像データを取得するステップ。
◎サンプルガスに含まれる粒子状物質の含有量に関する含有量情報を取得するステップ。
◎第1画像データと含有量情報とに基づいて粒子状物質を分析するステップ。 The analysis method according to still another aspect of the present invention is an analysis method using an analyzer provided with an inflow portion capable of inflowing sample gas containing particulate matter. The analysis method comprises the following steps.
◎ Step to make sample gas flow into the inflow section.
◎ The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow part.
◎ Step to acquire content information regarding the content of particulate matter contained in the sample gas.
◎ First step of analyzing particulate matter based on image data and content information.
◎サンプルガスを流入部に流入させるステップ。
◎流入部を流れるサンプルガス中にて流動する粒子状物質の第1画像データを取得するステップ。
◎サンプルガスに含まれる粒子状物質の含有量に関する含有量情報を取得するステップ。
◎第1画像データと含有量情報とに基づいて粒子状物質を分析するステップ。 The program according to still another aspect of the present invention is a program for causing an analyzer provided with an inflow portion capable of inflowing sample gas to execute an analysis method for analyzing particulate matter contained in sample gas. The above analytical method has the following steps:
◎ Step to make sample gas flow into the inflow section.
◎ The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow part.
◎ Step to acquire content information regarding the content of particulate matter contained in the sample gas.
◎ First step of analyzing particulate matter based on image data and content information.
校正部は、
捕集領域に捕集された粒子状物質の捕集量と非捕集領域に対応する画素の輝度との関係と画像データを取得したときの粒子状物質の捕集量とに基づいて、画像データの非捕集領域に対応する画素の理論輝度を算出し、
理論輝度と画像データの非捕集領域に対応する画素の実際輝度との差に基づいて、画像取得部を校正する。 The analyzer according to still another aspect of the present invention has a collection filter that collects particulate matter, a collection area in which the particulate matter of the collection filter is collected, and the particulate matter is not collected. It includes an image acquisition unit that acquires image data including a non-collection region, an analysis unit that analyzes particulate matter based on the image data, and a calibration unit that calibrates the image acquisition unit.
The calibration section
An image based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area and the amount of particulate matter collected when the image data was acquired. Calculate the theoretical brightness of the pixels corresponding to the non-collection area of the data,
The image acquisition unit is calibrated based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection region of the image data.
◎捕集領域に捕集された粒子状物質の捕集量と非捕集領域に対応する画素の輝度との関係と画像データを取得したときの粒子状物質の捕集量とに基づいて、画像データの非捕集領域に対応する画素の理論輝度を算出するステップ。
◎理論輝度と画像データの非捕集領域に対応する画素の実際輝度との差に基づいて、画像取得部を校正するステップ。 In the calibration method according to still another aspect of the present invention, there is a collection filter that collects particulate matter, a collection area where particulate matter is collected, and no particulate matter is collected. It is a calibration method of an analyzer that includes an image acquisition unit that acquires image data including a non-collection area and analyzes particulate matter based on the image data. The calibration method includes the following steps.
◎ Based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of particulate matter collected when image data was acquired. A step of calculating the theoretical brightness of a pixel corresponding to a non-collection area of image data.
◎ A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection area of the image data.
◎捕集領域に捕集された粒子状物質の捕集量と非捕集領域に対応する画素の輝度との関係と画像データを取得したときの粒子状物質の捕集量とに基づいて、画像データの非捕集領域に対応する画素の理論輝度を算出するステップ。
◎理論輝度と画像データの非捕集領域に対応する画素の実際輝度との差に基づいて、画像取得部を校正するステップ。 The program according to still another aspect of the present invention is a collection filter for collecting particulate matter, a collection area where particulate matter is collected, and a non-collection where particulate matter is not collected. It is a program for causing the analyzer to execute a calibration method of an analyzer that analyzes particulate matter based on the image data, including an image acquisition unit that acquires image data including a collection area. The above calibration method has the following steps.
◎ Based on the relationship between the amount of particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of particulate matter collected when image data was acquired. A step of calculating the theoretical brightness of a pixel corresponding to a non-collection area of image data.
◎ A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection area of the image data.
(1)分析システム
以下、本実施形態に係る分析システム100を説明する。分析システム100は、各種燃焼プロセス(例えば、火力発電における燃焼プロセス、製鉄プラントにおける燃焼プロセス、焼却炉の燃焼プロセス、石炭の燃焼プロセス等)で生じる粒子状物質FPを分析するためのシステムである。測定対象とできる粒子状物質FPは、例えば、石炭の燃焼プロセスで生じる灰中未燃分、各種燃焼プロセスで生じる飛灰などである。 1. 1. First Embodiment (1) Analysis System Hereinafter, the
以下、図1~図3を用いて、希釈器3の具体的な構成を説明する。図2は、希釈器の斜視図である。図3は、希釈器の断面図である。希釈器3は、混合部31と、希釈ガス充填部33と、を有する。 (2) Diluter Hereinafter, a specific configuration of the
本実施形態の分析装置5は、主に、希釈サンプルガスDGにて流動する粒子状物質FPを撮影した第1画像データと、希釈サンプルガスDGに含まれる粒子状物質FPの含有量に関する情報(含有量情報とよぶ)と、に基づいて粒子状物質FPを分析する装置である。 (3) Analytical apparatus The
図6を用いて、上記の構成を有する分析システム100を用いた粒子状物質FPの分析動作を説明する。図6は、粒子状物質の分析動作を示すフローチャートである。以下では、粒子状物質FPをサンプリングする際に、ブローバックを実行する期間と粒子状物質FPをサンプリングする期間とを予め決められた割合で実行する場合における動作例を説明する。 (4) Analytical operation of particulate matter FIG. 6 will be used to explain the analytical operation of the particulate matter FP using the
上記の分析装置5の流入部51aにおいて、希釈サンプルガスDGの流路は1つしか設けられていなかった。しかし、これに限られず、図12に示すように、流入部51aは、第1画像取得部53が設けられ第1画像データを取得するための希釈サンプルガスDGが流れる第1流路FL1と、β線源54aが設けられ含有量情報を取得するための希釈サンプルガスDGが流れる第2流路FL2と、を有してもよい。図12は、流入部の変形例の一例を示す図である。 (5) Modification example of the
In the
分析装置5は、流入部51aで流動している粒子状物質FPの第1画像データを取得する第1画像取得部53、含有量情報(β線強度)を取得する含有量情報取得部54、以外の粒子状物質FPの分析に用いる情報を取得する装置をさらに有していてもよい。例えば、図13に示すように、分析装置5は、流入部51aを流れる希釈サンプルガスDGに入射した光が粒子状物質FPにより散乱することにより生じる散乱光に関する散乱光情報を取得する散乱光情報取得部57をさらに有してもよい。図13は、分析装置の変形例の一例を示す図である。 (6) Modification example 2 of the analyzer
The
上記の散乱光情報取得部57により得られる散乱光情報(散乱光強度)は、希釈サンプルガスDGに含まれる粒子状物質FPの数の算出に用いることもできる。希釈サンプルガスDGに含まれる粒子状物質FPの数は、粒子状物質FPの含有量に対応するものである。従って、散乱光情報取得部57を備える分析装置5においては、図14に示すように、β線源54a及びβ線検出部54bを省略し、分析部55aが、散乱光情報取得部57により得られる散乱光情報(散乱光強度)に基づいて、希釈サンプルガスDGに含まれる粒子状物質FPの含有量を算出してもよい。図14は、分析装置の変形例の他の一例を示す図である。 (7) Modification example of the
The scattered light information (scattered light intensity) obtained by the scattered light
粒子状物質FPを分析する分析装置には、さらに他の分析装置が設けられてもよい。具体的には、第2実施形態に係る分析装置5’は、図15に示すように、第1画像取得部53、含有量情報取得部54、第2画像取得部56に加えて、ガス分析部58をさらに備えてもよい。図15は、第2実施形態に係る分析装置の構成を示す図である。後述するように、ガス分析部58は粒子状物質FPを燃焼してガスを発生させるため、第2実施形態に係る分析装置5’においては、捕集フィルタ52に粒子状物質FPを捕集する代わりに、銅などの耐熱性の材料で構成されたサンプル支持部52’上に、粒子状物質FPを捕集した部材(例えば、捕集フィルタ52に類似の部材)を配置する。 2. 2. 2nd Embodiment The analyzer for analyzing the particulate matter FP may be further provided with another analyzer. Specifically, as shown in FIG. 15, the analyzer 5'according to the second embodiment performs gas analysis in addition to the first
(1)概要
第1実施形態に係る分析装置5のように、捕集フィルタ52のうち粒子状物質FPが捕集された捕集領域と、その周囲の粒子状物質FPが捕集されていない非捕集領域と、を含む画像データ(第2画像データ)に基づいて、有色の粒子状物質FPを分析する装置及び方法が知られている。例えば、第2画像データの捕集領域に対応する画像部分の輝度と、非捕集領域に対応する画像部分の輝度と、の差に基づいて、捕集された粒子状物質FPに含まれる灰中未燃分の割合を算出できる。 3. 3. Third Embodiment (1) Outline As in the
図16を用いて、第3実施形態に係る分析装置5’’の演算部55’の機能ブロック構成を説明する。図16は、第3実施形態に係る分析装置の演算部の機能ブロック構成を示す図である。演算部55’は、第1実施形態に係る分析部55aに加えて、さらに、記憶部55bと、校正部55cと、を機能ブロックとして有する。記憶部55bは、演算部55’を構成するコンピュータシステムに備わる記憶装置に形成された記憶領域の一部又は全部であり、分析装置5’’を制御し、第2画像データを用いて粒子状物質FPを分析するための各種パラメータ等を保存する。 (2) Functional block configuration of the arithmetic unit With reference to FIG. 16, the functional block configuration of the arithmetic unit 55'of the
以下、図17を用いて、第2画像データを用いた分析装置5’’の校正動作を説明する。図17は、第2画像データを用いた分析装置の校正動作を示すフローチャートである。以下に説明する校正動作は、粒子状物質FPを捕集して第2画像データを用いて分析を実行するごとに実行される。具体的には、1つの分析動作が完了後に次の分析のための捕集領域が移動されて次の分析動作が開始されるまでの間(すなわち、次の分析のために粒子状物質FPが捕集されている間)に、完了した分析に用いられた第2画像データを用いて以下の校正動作が実行される。なお、第2画像データを用いた粒子状物質FPの分析動作は、第1実施形態にて説明したのと同様であるので、ここでは説明を省略する。 (3) Calibration operation of the analyzer using the second image data Hereinafter, the calibration operation of the analyzer 5'' using the second image data will be described with reference to FIG. FIG. 17 is a flowchart showing a calibration operation of the analyzer using the second image data. The calibration operation described below is performed every time the particulate matter FP is collected and analyzed using the second image data. Specifically, after the completion of one analysis operation, the collection area for the next analysis is moved and the next analysis operation is started (that is, the particulate matter FP is used for the next analysis. While being collected), the following calibration operation is performed using the second image data used for the completed analysis. Since the analysis operation of the particulate matter FP using the second image data is the same as that described in the first embodiment, the description thereof is omitted here.
(1)分析システムの適用例1
上記にて説明した分析システム100は、各種の燃焼プロセスにて発生する排出ガスに含まれる粒子状物質FPの分析に適用できる。以下、図18を用いて、分析システム100の適用例を説明する。図18は、分析システムの適用例1の構成を示す図である。図18に示す適用例は、分析システム100を、石炭火力発電のボイラー200の燃焼の制御に適用した例である。石炭火力発電のボイラー200は石炭を燃料とするので、ボイラー200からは、石炭灰を含んだガスが排出される。従って、適用例1での分析システム100は、ボイラー200からの排出ガスをサンプルガスSGとし、石炭灰を分析対象の粒子状物質FPとする。 4. Fourth Embodiment (1) Application example 1 of analysis system
The
以下、図19を用いて、分析システム100の他の適用例を説明する。図19は、分析システムの適用例2の構成を示す図である。図19に示す適用例は、分析システム100を、燃焼プラント300から煙突320を介して大気に排出されるガス(粒子状物質FP)に関する環境保全を図ることを目的としている。燃焼プラント300は、粒子状物質FPを多量に含むガスを排出することがある。このような粒子状物質FPを多量に含むガスを煙突320から大気に排出すると、当該粒子状物質FPが、燃焼プラント300から離れた地域(例えば、市街地に近い地域)にも降下してくることがある。 (2) Application example 2 of the analysis system
Hereinafter, another application example of the
以上、本発明の複数の実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲で種々の変更が可能である。特に、本明細書に書かれた複数の実施形態及び変形例は必要に応じて任意に組み合せ可能である。
(A)図6を用いて説明した粒子状物質FPの分析動作における各ステップの処理内容、処理順は発明の要旨を逸脱しない範囲で変更できる。また、図17を用いて説明した校正動作における各ステップの処理内容、処理順も発明の要旨を逸脱しない範囲で変更できる。例えば、第3実施形態においてはステップS13にて実行されていた実際輝度の算出を、ステップS11の輝度ヒストグラムを算出したステップの後に実行してもよい。 5. Other Embodiments Although the plurality of embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the gist of the invention. In particular, the plurality of embodiments and modifications described herein can be arbitrarily combined as needed.
(A) The processing content and processing order of each step in the analytical operation of the particulate matter FP described with reference to FIG. 6 can be changed without departing from the gist of the invention. Further, the processing content and processing order of each step in the calibration operation described with reference to FIG. 17 can be changed without departing from the gist of the invention. For example, in the third embodiment, the calculation of the actual luminance that was executed in step S13 may be executed after the step of calculating the luminance histogram in step S11.
FL 煙道
1 サンプリングプローブ
3 希釈器
31 混合部
31a 導入口
IS1 内部空間
33 希釈ガス充填部
IS2 希釈ガス充填空間
5、5’、5’’ 分析装置
51a 流入部
FL1 第1流路
FL2 第2流路
51b 吸引部
52 捕集フィルタ
52’ サンプル支持部
52a 送り出しリール
52b 巻き取りリール
53 第1画像取得部
53a 光学窓
54 含有量情報取得部
54a β線源
54b β線検出部
55、55’ 演算部
55a 分析部
55b 記憶部
SC 検量線
LD 非捕集領域輝度データ
55c 校正部
D 表示画面
D1 第1画像表示部
D2 第2画像表示部
D3 粒径分布表示部
D4 割合表示部
D5 濃度表示部
56 第2画像取得部
56a 第1光源
57 散乱光情報取得部
57a 第2光源
57b 散乱光検出部
L レーザ光
58 ガス分析部
58a 燃焼部
58b ガス検出部
61、63 流路変更部材
7 供給装置
200 ボイラー
220 電気集塵機
240 制御盤
300 燃焼プラント
320 煙突
340 制御盤
400 計測装置
L1 第1ガスライン
L2 第2ガスライン
L3 第3ガスライン
L4 第4ガスライン
L5 第5ガスライン
P1 第1吸引装置
P2 第2吸引装置
V 三方バルブ
V2 三方バルブ
SG サンプルガス
AR 希釈ガス
DG 希釈サンプルガス
FP 粒子状物質
Br1、Br2輝度
PE1 第1ピーク
PE2 第2ピーク
ΔBR 輝度Br1と輝度Br2との差 100 Analytical system FL Smoke path 1 Sampling probe 3 Diluter 31 Mixing part 31a Inlet IS1 Internal space 33 Diluting gas filling part IS2 Diluting gas filling space 5, 5'5'' Analytical device 51a Inflow part FL1 First flow path FL2 2nd flow path 51b Suction part 52 Collection filter 52'Sample support part 52a Sending reel 52b Winding reel 53 1st image acquisition part 53a Optical window 54 Content information acquisition part 54a β-ray source 54b β-ray detection part 55, 55 'Calculation unit 55a Analysis unit 55b Storage unit SC calibration line LD Non-collection area Brightness data 55c Calibration unit D Display screen D1 First image display unit D2 Second image display unit D3 Particle size distribution display unit D4 Ratio display unit D5 Concentration display Section 56 Second image acquisition section 56a First light source 57 Scattered light information acquisition section 57a Second light source 57b Scattered light detection section L Laser light 58 Gas analysis section 58a Combustion section 58b Gas detection section 61, 63 Flow path changing member 7 Supply device 200 Boiler 220 Electrostatic collector 240 Control panel 300 Combustion plant 320 Chimney 340 Control panel 400 Measuring device L1 1st gas line L2 2nd gas line L3 3rd gas line L4 4th gas line L5 5th gas line P1 1st suction device P2 2nd suction device V 3-way valve V2 3-way valve SG Sample gas AR Diluting gas DG Diluted sample gas FP Particle substance Br1, Br2 Brightness PE1 1st peak PE2 2nd peak ΔBR Difference between brightness Br1 and brightness Br2
Claims (17)
- 粒子状物質を含むサンプルガスを流入させる流入部と、
前記流入部を流れる前記サンプルガス中にて流動する前記粒子状物質の第1画像データを取得する第1画像取得部と、
前記サンプルガスに含まれる前記粒子状物質の含有量に関する含有量情報を取得する含有量情報取得部と、
前記第1画像データと前記含有量情報とに基づいて前記粒子状物質を分析する分析部と、
を備える分析装置。 An inflow part that allows sample gas containing particulate matter to flow in,
A first image acquisition unit that acquires first image data of the particulate matter flowing in the sample gas flowing through the inflow unit, and a first image acquisition unit.
A content information acquisition unit that acquires content information regarding the content of the particulate matter contained in the sample gas, and a content information acquisition unit.
An analysis unit that analyzes the particulate matter based on the first image data and the content information,
An analyzer equipped with. - 前記分析部は、前記第1画像データに基づいて前記粒子状物質の粒子形状に関する情報を算出する、請求項1に記載の分析装置。 The analysis device according to claim 1, wherein the analysis unit calculates information regarding the particle shape of the particulate matter based on the first image data.
- 前記分析部は、前記第1画像データに基づいて前記粒子状物質の粒径に関する第1粒径情報を算出する、請求項1又は2に記載の分析装置。 The analyzer according to claim 1 or 2, wherein the analysis unit calculates first particle size information regarding the particle size of the particulate matter based on the first image data.
- 前記流入部を流れる前記サンプルガスに入射した光が前記粒子状物質により散乱することにより生じる散乱光に関する散乱光情報を取得する散乱光情報取得部をさらに備え、
前記分析部は、前記散乱光情報に基づいて前記サンプルガスに含まれる前記粒子状物質の粒径に関する第2粒径情報を算出する、請求項1~3のいずれかに記載の分析装置。 Further provided is a scattered light information acquisition unit that acquires scattered light information regarding scattered light generated by scattering light incident on the sample gas flowing through the inflow unit by the particulate matter.
The analyzer according to any one of claims 1 to 3, wherein the analysis unit calculates second particle size information regarding the particle size of the particulate matter contained in the sample gas based on the scattered light information. - 前記流入部は、
前記第1画像取得部により前記第1画像データを取得するための前記サンプルガスが流れる第1流路と、
前記含有量情報取得部により前記含有量情報を取得するための前記サンプルガスが流れる第2流路と、
を有する、請求項1~4のいずれかに記載の分析装置。 The inflow part
A first flow path through which the sample gas for acquiring the first image data by the first image acquisition unit flows, and
A second flow path through which the sample gas for acquiring the content information by the content information acquisition unit flows, and
The analyzer according to any one of claims 1 to 4. - 前記分析部は、前記含有量情報に基づいて前記粒子状物質の質量濃度を算出する、請求項1~5のいずれかに記載の分析装置。 The analyzer according to any one of claims 1 to 5, wherein the analysis unit calculates the mass concentration of the particulate matter based on the content information.
- 前記サンプルガスに含まれる前記粒子状物質を捕集する捕集フィルタと、
前記捕集フィルタに捕集された前記粒子状物質の画像を含む第2画像データを取得する第2画像取得部と、
をさらに備え、
前記分析部は、前記第2画像データに基づいて有色の前記粒子状物質に関する情報を算出する、請求項1~6のいずれかに記載の分析装置。 A collection filter that collects the particulate matter contained in the sample gas,
A second image acquisition unit that acquires second image data including an image of the particulate matter collected by the collection filter, and a second image acquisition unit.
Further prepare
The analyzer according to any one of claims 1 to 6, wherein the analysis unit calculates information about the colored particulate matter based on the second image data. - 前記分析部は、前記第2画像データのうち前記粒子状物質が捕集された捕集領域に対応する画像部分の画素の輝度と、前記捕集フィルタに捕集された前記粒子状物質の捕集量に関する情報と、の関係を表す検量線に基づいて前記粒子状物質に関する情報を算出し、
前記検量線は、実際の測定対象となる粒子状物質を前記捕集フィルタに捕集して取得した前記第2画像データを用いて算出される、請求項7に記載の分析装置。 The analysis unit captures the brightness of the pixels of the image portion corresponding to the collection area where the particulate matter is collected in the second image data and the particle substance collected by the collection filter. Information on the particulate matter was calculated based on the calibration curve representing the relationship between the information on the amount collected and the information on the particulate matter.
The analyzer according to claim 7, wherein the calibration curve is calculated by using the second image data obtained by collecting particulate matter to be actually measured by the collection filter. - 前記分析部は、前記第2画像データのうち前記粒子状物質が捕集された捕集領域に対応する画像部分の画素の輝度を、前記粒子状物質に関する所定のパラメータで基準化して、前記粒子状物質に関する情報を算出する、請求項7又は8に記載の分析装置。 The analysis unit standardizes the brightness of the pixels of the image portion corresponding to the collection region where the particulate matter is collected in the second image data with a predetermined parameter related to the particulate matter, and the particles. The analyzer according to claim 7 or 8, which calculates information about the state substance.
- 粒子状物質を含むサンプルガスをサンプリングするサンプリングプローブと、
前記サンプルガスを希釈して希釈サンプルガスを生成する希釈器と、
前記希釈サンプルガスに含まれる前記粒子状物質を分析する分析装置と、を備え、
前記分析装置は、
前記希釈サンプルガスを流入させる流入部と、
前記流入部を流れる前記希釈サンプルガス中にて流動する前記粒子状物質の第1画像データを取得する第1画像取得部と、
前記希釈サンプルガスに含まれる前記粒子状物質の含有量に関する含有量情報を取得する含有量情報取得部と、
前記第1画像データと前記含有量情報とに基づいて前記粒子状物質を分析する分析部と、
を有する、
分析システム。 A sampling probe that samples sample gas containing particulate matter,
A diluter that dilutes the sample gas to generate a diluted sample gas, and
An analyzer for analyzing the particulate matter contained in the diluted sample gas is provided.
The analyzer is
The inflow part into which the diluted sample gas flows, and
A first image acquisition unit that acquires first image data of the particulate matter flowing in the diluted sample gas flowing through the inflow unit, and a first image acquisition unit.
A content information acquisition unit that acquires content information regarding the content of the particulate matter contained in the diluted sample gas, and a content information acquisition unit.
An analysis unit that analyzes the particulate matter based on the first image data and the content information,
Have,
Analytical system. - 前記サンプリングプローブをブローバックするブローバック部をさらに備え、
前記サンプルガスをサンプリングする際に、前記ブローバック部によるブローバックと、前記サンプルガスのサンプリングとを予め決められた時間割合で実行する、請求項10に記載の分析システム。 Further provided with a blowback unit for blowing back the sampling probe.
The analysis system according to claim 10, wherein when sampling the sample gas, blowback by the blowback unit and sampling of the sample gas are performed at a predetermined time ratio. - 粒子状物質を含むサンプルガスを流入可能な流入部を備える分析装置による分析方法であって、
前記サンプルガスを前記流入部に流入させるステップと、
前記流入部を流れる前記サンプルガス中にて流動する前記粒子状物質の第1画像データを取得するステップと、
前記サンプルガスに含まれる前記粒子状物質の含有量に関する含有量情報を取得するステップと、
前記第1画像データと前記含有量情報とに基づいて前記粒子状物質を分析するステップと、
を備える分析方法。 It is an analysis method using an analyzer equipped with an inflow section capable of inflowing sample gas containing particulate matter.
The step of inflowing the sample gas into the inflow portion,
The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow portion, and
A step of acquiring content information regarding the content of the particulate matter contained in the sample gas, and
A step of analyzing the particulate matter based on the first image data and the content information,
Analytical method. - サンプルガスに含まれる粒子状物質を分析する分析方法を、前記サンプルガスを流入可能な流入部を備える分析装置に実行させるためのプログラムであって、
前記分析方法は、
前記サンプルガスを前記流入部に流入させるステップと、
前記流入部を流れる前記サンプルガス中にて流動する前記粒子状物質の第1画像データを取得するステップと、
前記サンプルガスに含まれる前記粒子状物質の含有量に関する含有量情報を取得するステップと、
前記第1画像データと前記含有量情報とに基づいて前記粒子状物質を分析するステップと、
を有するプログラム。 It is a program for causing an analyzer provided with an inflow portion capable of inflowing the sample gas to execute an analysis method for analyzing particulate matter contained in the sample gas.
The analysis method is
The step of inflowing the sample gas into the inflow portion,
The step of acquiring the first image data of the particulate matter flowing in the sample gas flowing through the inflow portion, and
A step of acquiring content information regarding the content of the particulate matter contained in the sample gas, and
A step of analyzing the particulate matter based on the first image data and the content information,
Program with. - 粒子状物質を捕集する捕集フィルタと、
前記捕集フィルタの前記粒子状物質が捕集された捕集領域と前記粒子状物質が捕集されていない非捕集領域とを含む画像データを取得する画像取得部と、
前記画像データに基づいて前記粒子状物質を分析する分析部と、
前記画像取得部を校正する校正部と、を備え、
前記校正部は、
前記捕集領域に捕集された前記粒子状物質の捕集量と前記非捕集領域に対応する画素の輝度との関係と前記画像データを取得したときの前記粒子状物質の捕集量とに基づいて、前記画像データの前記非捕集領域に対応する画素の理論輝度を算出し、
前記理論輝度と前記画像データの前記非捕集領域に対応する画素の実際輝度との差に基づいて、前記画像取得部を校正する、
分析装置。 A collection filter that collects particulate matter,
An image acquisition unit that acquires image data including a collection region in which the particulate matter is collected and a non-collection region in which the particulate matter is not collected, and an image acquisition unit of the collection filter.
An analysis unit that analyzes the particulate matter based on the image data,
A calibration unit for calibrating the image acquisition unit is provided.
The calibration unit is
The relationship between the amount of the particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of the particulate matter collected when the image data is acquired. Based on, the theoretical brightness of the pixel corresponding to the non-collection region of the image data is calculated.
The image acquisition unit is calibrated based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection region of the image data.
Analysis equipment. - 前記画像取得部は、前記画像データを取得するときに、前記捕集領域と前記非捕集領域とに光を照射する光源を含み、
前記校正部は、前記理論輝度と前記実際輝度との差に基づいて前記光源の光量を調整する、請求項14に記載の分析装置。 The image acquisition unit includes a light source that irradiates the collected area and the non-collected area with light when acquiring the image data.
The analyzer according to claim 14, wherein the calibration unit adjusts the amount of light of the light source based on the difference between the theoretical brightness and the actual brightness. - 粒子状物質を捕集する捕集フィルタと、前記捕集フィルタの前記粒子状物質が捕集された捕集領域と前記粒子状物質が捕集されていない非捕集領域とを含む画像データを取得する画像取得部とを備え、前記画像データに基づいて前記粒子状物質を分析する分析装置の校正方法であって、
前記捕集領域に捕集された前記粒子状物質の捕集量と前記非捕集領域に対応する画素の輝度との関係と前記画像データを取得したときの前記粒子状物質の捕集量とに基づいて、前記非捕集領域に対応する画素の理論輝度を算出するステップと、
前記理論輝度と前記画像データの前記非捕集領域に対応する画素の実際輝度との差に基づいて、前記画像取得部を校正するステップと、
を備える校正方法。 Image data including a collection filter that collects particulate matter, a collection region in which the particulate matter is collected, and a non-collection region in which the particulate matter is not collected. It is a calibration method of an analyzer that is provided with an image acquisition unit to be acquired and analyzes the particulate matter based on the image data.
The relationship between the amount of the particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of the particulate matter collected when the image data is acquired. Based on the step of calculating the theoretical brightness of the pixel corresponding to the non-collection region,
A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection region of the image data.
Calibration method. - 粒子状物質を捕集する捕集フィルタと、前記捕集フィルタの前記粒子状物質が捕集された捕集領域と前記粒子状物質が捕集されていない非捕集領域とを含む画像データを取得する画像取得部とを備え、前記画像データに基づいて前記粒子状物質を分析する分析装置の校正方法を当該分析装置に実行させるためのプログラムであって、
前記校正方法は、
前記捕集領域に捕集された前記粒子状物質の捕集量と前記非捕集領域に対応する画素の輝度との関係と前記画像データを取得したときの前記粒子状物質の捕集量とに基づいて、前記画像データの前記非捕集領域に対応する画素の理論輝度を算出するステップと、
前記理論輝度と前記画像データの前記非捕集領域に対応する画素の実際輝度との差に基づいて、前記画像取得部を校正するステップと、
を有するプログラム。
Image data including a collection filter that collects particulate matter, a collection region in which the particulate matter is collected, and a non-collection region in which the particulate matter is not collected. It is a program for causing the analyzer to execute a calibration method of the analyzer for analyzing the particulate matter based on the image data, which is provided with an image acquisition unit to be acquired.
The calibration method is
The relationship between the amount of the particulate matter collected in the collection area and the brightness of the pixels corresponding to the non-collection area, and the amount of the particulate matter collected when the image data is acquired. Based on the step of calculating the theoretical brightness of the pixel corresponding to the non-collection region of the image data,
A step of calibrating the image acquisition unit based on the difference between the theoretical brightness and the actual brightness of the pixels corresponding to the non-collection region of the image data.
Program with.
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