WO2022062975A1 - Lateral-push type motor transmission mechanism - Google Patents

Lateral-push type motor transmission mechanism Download PDF

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Publication number
WO2022062975A1
WO2022062975A1 PCT/CN2021/118349 CN2021118349W WO2022062975A1 WO 2022062975 A1 WO2022062975 A1 WO 2022062975A1 CN 2021118349 W CN2021118349 W CN 2021118349W WO 2022062975 A1 WO2022062975 A1 WO 2022062975A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor
transmission mechanism
sliding block
push type
motor transmission
Prior art date
Application number
PCT/CN2021/118349
Other languages
French (fr)
Chinese (zh)
Inventor
马戎
Original Assignee
深圳市巡域科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市巡域科技有限公司 filed Critical 深圳市巡域科技有限公司
Publication of WO2022062975A1 publication Critical patent/WO2022062975A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H23/00Percussion or vibration massage, e.g. using supersonic vibration; Suction-vibration massage; Massage with moving diaphragms
    • A61H23/02Percussion or vibration massage, e.g. using supersonic vibration; Suction-vibration massage; Massage with moving diaphragms with electric or magnetic drive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H7/00Devices for suction-kneading massage; Devices for massaging the skin by rubbing or brushing not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/12Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the invention relates to the technical field of motor transmission devices, in particular to a side-push type motor transmission mechanism with high power transmission efficiency, low transmission resistance and easy to hold.
  • Products with telescopic motion output function include a telescopic power structure composed of power supply and transmission mechanisms such as motors, deceleration devices, and reversing devices.
  • the synergistic action of each component realizes the telescopic and push-pull functions required for product work.
  • the telescopic end of the telescopic power structure is often connected with an actuating device that acts on the product object (such as human body, sanitary ware, etc.).
  • the actuating device can be fascia.
  • the spherical rubber-coated gun head of the gun can also be the brush head of an electric cleaning brush.
  • the above-mentioned telescopic power structure and the actuating device usually adopt a linear arrangement, that is, the telescopic path of the telescopic power structure and the motion path of the actuating device are located on the same straight line or approximately on the same straight line.
  • the size of the product in the length direction is relatively large, which causes the power transmitted from the telescopic power structure to the actuating device to drop, reducing the power transmission efficiency; in addition, when the above-mentioned linear arrangement is adopted, during the power transmission process, the vertical telescopic power There will be a certain resistance in the direction of the structure telescopic path and the movement path of the actuating device, which further affects the efficiency of power transmission; in addition, the center of gravity of the product is far away from the actuating device, especially the motor in the telescopic power structure or the battery used for power supply When the weight is large, a lever effect will be generated at the actuating device during the working process of the telescopic power structure. The user needs to use a large wrist force to overcome the torque of the lever effect, which will easily cause the user's wrist fatigue and affect the user's experience.
  • a side-push type motor transmission mechanism the side-push type motor transmission mechanism comprises:
  • the inner cavity of the housing accommodates a power supply, a motor electrically connected to the power supply, and an electric control board that is electrically connected to the power supply and the motor to control the operation of the motor, the middle of the inner cavity of the housing is provided with a reduction gear connected to the output shaft of the motor, and the output end of the reduction gear passes through the top of the casing;
  • the sliding limit assembly includes two sliding rails extending along the length direction of the casing and respectively fixed on both sides of the casing, a main sliding block slidably matched with the two sliding rails respectively, and a main sliding block installed on the main sliding rail.
  • a reversing device comprising a crankshaft that rotates synchronously with the output end of the reduction gear, and a connecting rod that is rotatably connected to the crankshaft and the main slider respectively;
  • the speed reduction device drives the crankshaft to rotate, and pulls or pushes the main slider through the connecting rod, so that the main slider drives the moving bracket to slide along the slide rail.
  • the deceleration device includes a worm drivingly connected with the motor output shaft and a gear meshing with the worm.
  • the output shaft of the motor is perpendicular or parallel to the output shaft of the gear.
  • the sliding limit assembly further includes an auxiliary sliding block sleeved on the sliding rail and fixedly connected with the moving bracket, and the auxiliary sliding block is driven by the lower edge of the moving bracket.
  • the slide rail slides.
  • a pair of guide holes extending in the length direction of the casing are opened parallel to the top of the casing, and the top of the main slider and the top of the auxiliary slider are respectively protruded to form a latch, The plug penetrates the guide hole and is fixedly connected with the moving bracket.
  • limit stops are respectively provided on both ends of the slide rail on the housing.
  • an MCU chip is provided on the electronic control board, and the side-push motor transmission mechanism further includes a power compensation detection component, and the dynamic compensation detection component includes a power detection unit electrically connected to the MCU chip and A rotation speed detection unit, the MCU chip receives and analyzes the detection values sent by the power detection unit and the rotation speed detection unit to calculate motor compensation parameters, and adjust the output voltage of the motor according to the motor compensation parameters.
  • the electronic control board is further provided with a driving MOS transistor electrically connected to the signal output end of the MCU chip, and the power detection unit is a sampling resistor connected in series with the driving MOS transistor.
  • the rotational speed detection unit is a photoelectric encoder arranged at the output end of the motor or the reduction gear.
  • the rotational speed detection unit includes a pointer member fixedly installed at the bottom of the gear of the reduction gear, the end of the pointer member is provided with a magnetic member, the electric control board is located below the pointer member, and The electronic control board is provided with a Hall sensor electrically connected to the MCU chip and used for detecting the magnetic field strength.
  • the side-push type motor transmission mechanism of the present invention is implemented, and the motor and the deceleration device for driving the sliding of the moving bracket are arranged at the bottom of the moving bracket, that is, the side-push type or parallel layout is adopted, which reduces the length and dimension of the product.
  • the distance between the center of gravity and the actuating device set on the motion bracket is small, thereby reducing the moment caused by the lever effect and the resistance value generated in the sliding direction of the vertical motion bracket, improving the power transmission efficiency and improving the product quality.
  • the energy consumption ratio enables the product to obtain greater power output or less power consumption, which improves the reliability of the product; in addition, it also reduces the impact on the user's wrist when the user is holding the product.
  • the side-push or side-by-side layout makes the product structure more compact, reduces the amount of structural parts, reduces product processing costs and facilitates Design the shape of the product.
  • FIG. 1 is a schematic structural diagram of a side-push motor transmission mechanism in an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of the side-push motor transmission mechanism after removing the casing in the embodiment shown in FIG. 1;
  • FIG. 3 is a schematic cross-sectional structural diagram of a side-push motor transmission mechanism in an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a partial structure of a side-push motor transmission mechanism after a transmission device is loaded in an embodiment of the present invention
  • FIG. 5 is a block diagram of a side-push motor transmission mechanism in an embodiment of the present invention.
  • FIG. 6 is a schematic diagram of a sampling circuit of a side-push motor transmission mechanism in an embodiment of the present invention.
  • the present invention discloses a side-push type motor transmission mechanism 10 with high power transmission efficiency, low transmission resistance and easy to hold.
  • the side-push type motor transmission mechanism 10 is used to provide The driving part of the power and the receiving part for receiving the actuating device 240 are parallel to each other, that is, a parallel structure is adopted.
  • the driving part provides power from the side of the receiving part, which shortens the overall length of the product. Similarly, The power transmission path is also shortened, the power loss in the transmission process is reduced, and the transmission efficiency is improved.
  • the force arm from the center of gravity of the driving part to the receiving part is shortened, thereby weakening the leverage effect between the two and reducing the non-sliding direction of the receiving part during the sliding process of the receiving part. resistance, further reducing power loss.
  • the weakening of the leverage effect also reduces the wrist strength required by the user to reduce the shaking of the product when holding the product, and the user can easily hold the product, which is beneficial to improve the user's experience.
  • the side-push motor transmission mechanism 10 includes a housing 100, a sliding limit assembly 200 and a reversing device 300.
  • the housing 100 is used to support the sliding limiting assembly 200 and the reversing device 300, and is used during the use of the product.
  • a grip is provided.
  • the inner cavity of the housing 100 accommodates a power supply 110, a motor 120 electrically connected to the power supply 110, and an electronic control board 130 electrically connected to the power supply 110 and the motor 120 to control the operation of the motor 120, respectively.
  • the output shaft of the motor 120 is connected to the reduction gear 140 , and the output end of the reduction gear 140 penetrates the top of the housing 100 and is matched with the commutation device 300 .
  • the power source 110 is an ordinary dry battery or a rechargeable battery
  • a battery slot is provided in the casing 100
  • a battery cover that can open and close the battery slot is arranged at the bottom of the casing 100
  • the motor 120 adopts a forward and reverse rotation.
  • Servo motor in this way, when the motor 120 rotates forward for a predetermined number of times, it rotates reversely, so that the external actuating device 240 reciprocates relative to the casing 100 to meet the needs of the user.
  • the sliding limit assembly 200 includes two sliding rails 210 extending along the length direction of the casing 100 and respectively fixed on both sides of the casing 100 , a main sliding block 220 slidably matched with the two sliding rails 210 respectively, and a main sliding block 220 installed on the main sliding block.
  • the top of the block 220 is used to install the movement bracket 230 of the external actuating device 240;
  • the reversing device 300 includes a crankshaft 310 that rotates synchronously with the output end of the reduction gear 140 and a connecting rod 320 that is rotatably connected to the crankshaft 310 and the main slider 220 respectively.
  • the deceleration device 140 drives the crankshaft 310 to rotate, and pulls or pushes the main slider 220 through the connecting rod 320, so that the main slider 220 drives the moving bracket 230 to slide along the slide rail 210.
  • two sliding rails 210 are arranged on both sides of the casing 100 in the longitudinal direction of the casing 100, so that the mating area between the main slider 220 and the casing 100 is increased.
  • the sliding limit assembly 200 further includes an auxiliary sliding block 250 sleeved on the sliding rail 210 and fixedly connected with the moving bracket 230 .
  • main slider 220 and the auxiliary slider 250 are jointly used to support the moving bracket 230, so that the force of the moving bracket 230 is more uniform, and it is avoided that when only the main slider 220 is used to support the moving bracket 230, on the moving bracket 230
  • One end or one side away from the main slider 220 swings relative to the position of the connection between the main slider 220 and the moving bracket 230 , so as to ensure the reliability of the sliding operation of the moving bracket 230 and reduce the friction perpendicular to the sliding direction of the moving bracket 230 . resistance, thereby reducing kinetic energy losses.
  • the casing 100 is used to encapsulate and protect the power supply 110 , the motor 120 and the electric control board 130 .
  • a pair of guide holes 150 extending in the longitudinal direction of the housing 100 are formed parallel to the top of the housing 100 , and the top of the main slider 220 and the top of the auxiliary slider 250 are respectively convex
  • the pin 221 is formed through the guide hole 150 and is fixedly connected with the motion bracket 230. For example, insert the screw through the motion bracket 230 into the pin 221, and then tighten the screw to fix the motion bracket 230 on the main slide. Block 220 and auxiliary slider 250 on purpose.
  • the guide hole 150 by opening a guide hole 150 on the top of the housing 100 , the guide hole 150 provides a connection channel between the moving bracket 230 and the main slider 220 and the auxiliary slider 250 on the one hand, and on the other hand, the guide hole 150
  • the sliding path of the moving bracket 230 is also limited. Specifically, the edge of the guide hole 150 restricts the pin 221 to prevent the pin 221 from shaking in the guide hole 150 , thereby achieving the purpose of limiting the sliding path of the moving bracket 230 .
  • the housing 100 includes a tile-shaped lower cover 160 and an upper cover 170 , which is disposed on the lower cover 160 and has a guide hole 150 .
  • the opening edge of the top of the lower cover 160 is provided with a slot, and the slot is along the lower cover 160 .
  • the upper cover 170 is inserted into the card slot and snap-fitted with the lower cover 160 .
  • the upper cover 170 and the lower cover 160 may also be screwed together, and the detachable connection between the upper cover 170 and the lower cover 160 facilitates disassembly and assembly of various components in the housing 100 .
  • a top cover 400 is also installed on the top of the upper cover 170 , and a through hole 410 is formed on the top cover 400 on one side corresponding to the sliding direction of the moving bracket 230 .
  • the actuating end provides an active channel, and the casing 100 and the top cover 400 are used to encapsulate the various components of the side-push motor transmission mechanism 10, thereby realizing the protection of the various components.
  • the side of the top cover 400 away from the through hole is open.
  • the same side of the bottom cover 160 that is located at the opening of the top cover 400 is also open.
  • the side push motor transmission mechanism 10 also includes an end cover 500.
  • the cover 500 covers the opening of the top cover 400 and the opening of the lower cover 160 and abuts against the top cover 400 and the lower cover 160 respectively.
  • the casing 100 , the top cover 400 and the end cover 500 may be collectively referred to as By setting the end cover 500 in the outer casing, when the internal components of the side-push motor transmission mechanism 10 are damaged, only the end cover 500 can be opened to take out the damaged components or directly repair the damaged components, which reduces the difficulty of product maintenance.
  • the motor 120 and the power supply 110 are located on two sides of the deceleration device 140 respectively, and the electric control board 130 is installed at the bottom of the power supply 110 and is electrically connected to the motor 120 .
  • the distance between the motors 120 avoids the influence of the heat generated by the motors 120 on the operation of the electronic control board 130 .
  • the reduction gear 140 includes a worm 141 that is drivingly connected to the motor output shaft and a gear 142 that meshes with the worm 141 .
  • the central portion of the gear 142 is fixedly mounted with a transmission shaft 143 that cooperates with the crankshaft 310 , and the transmission shaft 143 is remote from the crankshaft.
  • One end of the 310 is rotatably inserted on the plug-in board 144 fixedly connected with the lower cover 160 .
  • the reduction gear 140 may include only one gear 142 , or may include multiple gears 142 .
  • the reduction gear 140 includes a plurality of gears 142
  • the number of teeth of each gear 142 is different, and each gear 142 meshes with the worm 141 step by step.
  • the transmission ratio of the reduction gear 140 can be adjusted, and then the moving bracket can be adjusted. 230 sliding speed to meet user needs.
  • the set reduction gear 140 includes three gears: a first gear C1, a second gear C2 and a third gear C3, wherein the first gear C1 meshes with the worm 141, and the second gear C2 meshes with the first gear C1.
  • the third gear C3 meshes with the second gear C2, and the gear 142 farthest from the worm 141 is provided with a transmission shaft 143, that is, the third gear C3 in this embodiment is provided with a transmission shaft 143 matched with the crankshaft 310.
  • the tooth pattern of the worm 141 may be a helical tooth pattern or a straight tooth pattern, and the tooth pattern of the gear 142 meshing with the worm screw 141 is adapted to the tooth pattern of the worm screw 141 .
  • the output shaft of the motor is perpendicular or parallel to the output shaft of the gear 142.
  • the output shaft of the gear 142 is the transmission shaft 143 described in the foregoing embodiments.
  • the motor 120 When the output shaft of the motor is perpendicular to the output shaft of the gear 142, the motor 120 is arranged horizontally, that is, the output shaft of the motor 120 extends in the horizontal direction, and the tooth pattern of the worm 141 cooperates with the gear 142 during rotation to drive the gear 142 to rotate, thereby making the gear 142 rotate.
  • the crankshaft 310 to which the transmission shaft 143 is connected rotates.
  • the motor 120 is arranged longitudinally, that is, the output shaft of the motor 120 extends in the vertical direction, and a driving gear matched with the gear 142 is installed on the output shaft of the motor.
  • the gear 142 and the worm 141 can also be omitted, and the crankshaft 310 is directly driven to rotate by the output shaft of the motor 120, which will not be repeated here.
  • the reversing device 300 is used to convert the rotation of the motor output shaft into linear motion.
  • the crankshaft 310 fixed to the transmission shaft 143 drives the connecting rod 320 to perform linear telescopic or push-pull motion, thereby driving the moving bracket 230 to slide on the slide rail 210 .
  • the crankshaft 310 and the connecting rod 320 are rotatably connected by means of bearings or pin holes. When the crankshaft 310 and the connecting rod 320 are rotated through bearings, since the crankshaft 310 is fixed on the transmission shaft 143, the crankshaft 310 will rotate synchronously with the transmission shaft 143 driven by the transmission shaft 143, and the crankshaft 310 is far from the transmission shaft 143.
  • One end takes the length of the crankshaft 310 as the radius, and makes a circular motion of equal angular velocity around the end of the crankshaft 310 that cooperates with the transmission shaft 143;
  • the end of the rod 320 away from the crankshaft 310 rotates relative to the connecting portion where the crankshaft 310 is connected.
  • a guide groove is formed on the end of the crankshaft 310 that is matched with the connecting rod 320, so that the connecting rod 320 can slide in the guide groove through the pin, and the connecting rod 320 is away from the crankshaft 310.
  • One end of the crankshaft 310 is still in rotational motion relative to the connecting portion where the crankshaft 310 is connected.
  • the housing 100 is provided with limiting stoppers 260 on both ends of the slide rail 210 , respectively.
  • the limiting block 260 is screwed to the upper cover 170 and covers the end of the slide rail 210 .
  • the limit stopper 260 By setting the limit stopper 260, the sliding range of the main slider 220 and the auxiliary slider 250 on the slide rail 210 is limited, and the one-way sliding distance of the moving bracket 230 is less than or equal to the distance between the two limit stopper 260 and the main block 260.
  • the distance between the sliding block 220 and the auxiliary sliding block 250 is different to prevent the main sliding block 220 and the auxiliary sliding block 250 from falling off the sliding rail 210 , thereby ensuring the reliability of the sliding operation of the moving bracket 230 .
  • the actuating device 240 is mounted on the moving bracket 230, and is driven by the moving bracket 230 to reciprocate relative to the external acting object to realize the function of the product.
  • the actuating device 240 may be a sanitary ware or a brush head for cleaning, or may be a massage device or the like.
  • the actuating device 240 is a massage head. Specifically, please refer to FIG.
  • an installation ring 231 is fixedly arranged in the middle of the movement bracket 230
  • an anti-slip rubber ring 232 is arranged on the inner surface of the installation ring 231
  • the massage head wears the anti-slip rubber ring 232 and is locked by the anti-slip rubber ring 232
  • two opposite sides of the movement bracket 230 are warped laterally close to the center of the movement bracket 230, thereby forming an arc-shaped limit portion to adapt to the shape of the massage head.
  • the motor speed is usually adjusted by adjusting the motor power (voltage regulation or current regulation), thereby reducing or increasing the system output proportionally.
  • the decrease of the motor speed will also lead to the decrease of the motor torque, which in turn causes the motion torque of the system output end to decrease proportionally, thereby affecting the working effect of the actuating device 240 .
  • an MCU chip 131 is disposed on the electronic control board 130 , the side-push motor transmission mechanism 10 further includes a dynamic compensation detection component 600 , and the dynamic compensation detection component 600 includes a power that is electrically connected to the MCU chip 131 .
  • the detection unit 700, the rotational speed detection unit 800, and the MCU chip 131 receive and analyze the detection values sent by the power detection unit 700 and the rotational speed detection unit 800 to calculate the compensation parameters of the motor 120, and adjust the output voltage of the motor 120 according to the motor compensation parameters.
  • the motor load power will increase accordingly, so the real-time electric power index can reflect the motion load characteristics at the corresponding moment; the rotational speed of its related moving components will also decrease correspondingly, so the real-time component rotational speed can also reflect the corresponding moment.
  • Motion load characteristics In this embodiment, by setting the power detection unit 700 and the rotational speed detection unit 800, the real-time power of the motor and the rotational speed of the relevant moving parts can be collected in real time, and the real-time power and rotational speed can reflect the real-time motion state of the mechanism. It is collected to reflect the real motion characteristics of the mechanism.
  • the program and algorithm preset in the MCU chip 131 can calculate and evaluate the comprehensive motion state of the mechanism, and the state data and the current input to the control of the motor 120 can be calculated and evaluated. By comparing the indicators, you can know whether the current output of the mechanism meets the control expectations, and calculate the output that needs to be compensated. For example, the user adjusts the product to a certain fixed motion gear by means of key control, etc., but the product encounters severe resistance during the movement process, which leads to a decrease in the movement rate of the mechanism.
  • the MCU chip 131 obtains the resistance factor by monitoring and calculating the real-time power and real-time rotation speed. occurs, and the corresponding motor compensation parameters are calculated.
  • the MCU chip 131 instantly increases the torque of the mechanism by instantaneously increasing the motor voltage to compensate for the resistance encountered by the mechanism.
  • the resistance is overcome, the movement rate of the mechanism increases rapidly.
  • the mechanism evaluates the characterization in real time, it adjusts accordingly. Motor voltage to stabilize the system movement rate.
  • the input index of the motor 120 is feedback-adjusted through real-time data.
  • the output of the mechanism often cannot meet the control expectations through one-time feedback adjustment. Therefore, it is necessary to pass the power detection unit 700 and The rotational speed detection unit 800 collects motion data in real time, and performs multiple feedback adjustments until the mechanism output reaches the control expectation.
  • the electronic control board 130 is further provided with a driving MOS transistor electrically connected to the signal output end of the MCU chip 131 , and the power detection unit 700 is a sampling resistor connected in series with the driving MOS transistor.
  • the motor voltage is adjusted by a PWM (pulse width modulation) signal.
  • the MOT_CTRL signal in the circuit schematic diagram is the PWM signal output by the MCU chip 131, and the driving MOS tube includes two DP2060 N-channel driven in parallel.
  • the enhanced MOS tube realizes the power collection by connecting a sampling resistor in series between the two MOS tubes.
  • the sampling resistor is the alloy resistor R8 with a resistance of 0.03 ohm and a power of 1w in the circuit schematic diagram. Invention of the sampling circuit.
  • the real-time voltage state of the sampling resistor ie the Vdet signal voltage
  • the motor current I Vdet / R8
  • the two electrodes of the motor 120 are respectively connected to the M+ pin and M-pin, M+ pin is regulated power output or battery direct output.
  • the rotational speed detection of the rotational speed detection unit 800 includes the following two schemes.
  • the rotational speed detection unit 800 is a photoelectric encoder arranged at the output end of the motor 120 or the deceleration device 140, and the photoelectric encoder is used for each rotation of the output end of the motor 120 or the deceleration device 140.
  • the MCU generates a pulse signal once, and the MCU chip 131 calculates the real-time rotational speed of the motor 120 or the deceleration device 140 according to the received pulse signal.
  • the rotational speed detection unit 800 includes a pointer member fixedly installed at the bottom of the gear 142 of the deceleration device 140, the end of the pointer member is provided with a magnetic member, the electric control board 130 is located below the pointer member, and the electric control board 130 is provided with a
  • the MCU chip 131 is electrically connected to a Hall sensor for detecting the magnetic field strength.
  • the pointer actually rotates synchronously with the transmission shaft 143.
  • the magnetic field intensity detected by the Hall sensor changes periodically.
  • the MCU chip 131 calculates the number of cycles of the changing magnetic field intensity sent by the Hall sensor, that is, The number of rotations of the pointer member can be judged, and then the rotational speed of the transmission shaft 143 can be judged.
  • the motor 120 and the deceleration device 140 for driving the movement bracket 230 to slide are arranged at the bottom of the movement bracket 230, that is, a side-push type or a parallel layout is adopted, which reduces the product cost.
  • Length dimension the distance between the center of gravity of the product and the actuating device 240 set on the motion bracket 230 is small, thereby reducing the moment caused by the lever effect and the resistance value generated in the sliding direction of the vertical motion bracket 230, improving the
  • the power transmission efficiency improves the energy consumption ratio of the product, enables the product to obtain greater power output or less power consumption, and improves the reliability of the product;
  • the reaction force generated by the actuating device 240 on the user's wrist during the movement makes the product more comfortable to hold and improves the user's experience; in addition, the side-push or side-by-side layout makes the structure of the product more compact and reduces the number of structural parts The dosage is reduced, the product processing cost is reduced and the shape design of the product is facilitated.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Rehabilitation Therapy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Epidemiology (AREA)
  • Pain & Pain Management (AREA)
  • Physical Education & Sports Medicine (AREA)
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  • General Health & Medical Sciences (AREA)
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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Massaging Devices (AREA)

Abstract

A lateral-push type motor transmission mechanism (10) comprising a housing (100), a slide limiting assembly (200), and a direction-changing device (300). The housing contains a power source (110), a motor (120) electrically connected to the power supply, and an electronic control board (130) respectively electrically connected to the power source and the motor. A center portion of the housing is provided with a deceleration device (140) which has an output end passing through the top of the housing, and which is connected to an output shaft of the motor. The slide limiting assembly comprises two slide rails (210) that extend in the length direction of the housing and are fixed on two sides of the housing, a main sliding block (220) that slidably cooperates with each of the two slide rails, and a movement support frame (230) that is mounted on the top of the main sliding block and on which is mounted an external actuating device. The direction-changing device comprises a crankshaft (310) that rotates synchronously with the output end of the deceleration device and a connecting rod (320) respectively connected to the crankshaft and the main sliding block. When the motor is operating, the deceleration device drives the crankshaft to rotate, and pulls or pushes the main sliding block by means of the connecting rod, so that the main sliding block drives the movement support to slide along the slide rails. The lateral-push type motor transmission mechanism has the advantages of high power transmission efficiency, low transmission resistance, and being easy to hold.

Description

一种侧推式电机传动机构A side push type motor transmission mechanism 技术领域technical field
本发明涉及电机传动装置技术领域,特别是涉及一种动力传输效率高、传输阻力小且易于持握的侧推式电机传动机构。The invention relates to the technical field of motor transmission devices, in particular to a side-push type motor transmission mechanism with high power transmission efficiency, low transmission resistance and easy to hold.
背景技术Background technique
具有伸缩运动输出功能的产品(如人体按摩器、筋膜枪、电动清洁刷等)包括了由电机、减速装置以及换向装置等动力供应及传输机构组成的伸缩动力结构,通过伸缩动力结构内各部件的协同作用来实现产品工作所需的伸缩及推拉功能,伸缩动力结构的伸缩端往往连接有作用于产品对象(如人体、洁具等)的作动装置,该作动装置可以是筋膜枪的球形包胶枪头,也可以是电动清洁刷的刷头,通过更换不同种类的作动装置,可以实现伸缩动力结构在不同领域和场景的使用,从而满足用户的不同使用需求。Products with telescopic motion output function (such as body massagers, fascia guns, electric cleaning brushes, etc.) include a telescopic power structure composed of power supply and transmission mechanisms such as motors, deceleration devices, and reversing devices. The synergistic action of each component realizes the telescopic and push-pull functions required for product work. The telescopic end of the telescopic power structure is often connected with an actuating device that acts on the product object (such as human body, sanitary ware, etc.). The actuating device can be fascia. The spherical rubber-coated gun head of the gun can also be the brush head of an electric cleaning brush. By replacing different types of actuating devices, the use of the telescopic power structure in different fields and scenarios can be realized, so as to meet the different needs of users.
目前,上述伸缩动力结构与作动装置通常采用直线排列式布局,即伸缩动力结构的伸缩路径与作动装置的运动路径位于同一直线或近似处于同一直线上,采用此种直线排布方式时,产品长度方向上的尺寸较大,造成伸缩动力结构传递至作动装置处的动力下降,降低了动力传输效率;再者,采用上述直线排布方式时,动力传输的过程中,于垂直伸缩动力结构伸缩路径和作动装置运动路径的方向上将产生一定的阻力,进一步影响动力传输的效率;此外,产品的重心远离作动装置,尤其是伸缩动力结构中的电机或用作动力供应的电池重量较大时,伸缩动力结构工作过程中将于作动装置处产生杠杆效应,用户需使用较大的腕力才能克服杠杆效应的力矩,容易造成用户腕部疲劳,影响用户的使用体验。At present, the above-mentioned telescopic power structure and the actuating device usually adopt a linear arrangement, that is, the telescopic path of the telescopic power structure and the motion path of the actuating device are located on the same straight line or approximately on the same straight line. The size of the product in the length direction is relatively large, which causes the power transmitted from the telescopic power structure to the actuating device to drop, reducing the power transmission efficiency; in addition, when the above-mentioned linear arrangement is adopted, during the power transmission process, the vertical telescopic power There will be a certain resistance in the direction of the structure telescopic path and the movement path of the actuating device, which further affects the efficiency of power transmission; in addition, the center of gravity of the product is far away from the actuating device, especially the motor in the telescopic power structure or the battery used for power supply When the weight is large, a lever effect will be generated at the actuating device during the working process of the telescopic power structure. The user needs to use a large wrist force to overcome the torque of the lever effect, which will easily cause the user's wrist fatigue and affect the user's experience.
技术问题technical problem
基于此,有必要针对动力传输效率低、传输阻力大以及因需要克服较大力矩才能持握产品造成的腕部疲劳问题,提供一种动力传输效率高、传输阻力小且易于持握的侧推式电机传动机构。Based on this, it is necessary to provide a side pusher with high power transmission efficiency, low transmission resistance and easy to hold to solve the problem of low power transmission efficiency, large transmission resistance and wrist fatigue caused by the need to overcome a large torque to hold the product. Type motor drive mechanism.
技术解决方案technical solutions
一种侧推式电机传动机构,该侧推式电机传动机构包括:A side-push type motor transmission mechanism, the side-push type motor transmission mechanism comprises:
壳体,所述壳体的内腔收容有电源、与所述电源电连接的电机以及分别与所述电源和电机电连接以控制所述电机工作的电控板,壳体内腔的中部设有与电机输出轴连接的减速装置,所述减速装置的输出端穿设所述壳体的顶部;a housing, the inner cavity of the housing accommodates a power supply, a motor electrically connected to the power supply, and an electric control board that is electrically connected to the power supply and the motor to control the operation of the motor, the middle of the inner cavity of the housing is provided with a reduction gear connected to the output shaft of the motor, and the output end of the reduction gear passes through the top of the casing;
滑动限位组件,包括沿壳体的长度方向延伸并分别固定在所述壳体的两边侧的两根滑轨、分别与两根所述滑轨滑动配合的主滑块以及安装在所述主滑块的顶部并用于安装外部作动装置的运动支架;以及The sliding limit assembly includes two sliding rails extending along the length direction of the casing and respectively fixed on both sides of the casing, a main sliding block slidably matched with the two sliding rails respectively, and a main sliding block installed on the main sliding rail. The top of the slide and the motion bracket for mounting the external actuation device; and
换向装置,包括与所述减速装置的输出端同步转动的曲轴以及分别与所述曲轴和所述主滑块转动连接的连杆;a reversing device, comprising a crankshaft that rotates synchronously with the output end of the reduction gear, and a connecting rod that is rotatably connected to the crankshaft and the main slider respectively;
在所述电机工作时,所述减速装置带动所述曲轴转动,并通过所述连杆拉持或推动所述主滑块,使得主滑块带动所述运动支架沿所述滑轨滑动。When the motor works, the speed reduction device drives the crankshaft to rotate, and pulls or pushes the main slider through the connecting rod, so that the main slider drives the moving bracket to slide along the slide rail.
在其中一个实施例中,所述减速装置包括与所述电机输出轴驱动连接的蜗杆以及与所述蜗杆啮合的齿轮。In one of the embodiments, the deceleration device includes a worm drivingly connected with the motor output shaft and a gear meshing with the worm.
在其中一个实施例中,所述电机输出轴与齿轮的输出轴垂直或平行。In one of the embodiments, the output shaft of the motor is perpendicular or parallel to the output shaft of the gear.
在其中一个实施例中,所述滑动限位组件还包括套设在所述滑轨上并与所述运动支架固定连接的辅助滑块,所述辅助滑块在所述运动支架的带动下沿所述滑轨滑动。In one embodiment, the sliding limit assembly further includes an auxiliary sliding block sleeved on the sliding rail and fixedly connected with the moving bracket, and the auxiliary sliding block is driven by the lower edge of the moving bracket. The slide rail slides.
在其中一个实施例中,所述壳体的顶部平行开设有沿壳体长度方向延伸的一对导向孔,所述主滑块的顶部和所述辅助滑块的顶部分别凸起以形成插销,所述插销穿设所述导向孔并与所述运动支架固定连接。In one of the embodiments, a pair of guide holes extending in the length direction of the casing are opened parallel to the top of the casing, and the top of the main slider and the top of the auxiliary slider are respectively protruded to form a latch, The plug penetrates the guide hole and is fixedly connected with the moving bracket.
在其中一个实施例中,所述壳体上于所述滑轨的两端分别设置有限位挡件。In one embodiment, limit stops are respectively provided on both ends of the slide rail on the housing.
在其中一个实施例中,所述电控板上设置有MCU芯片,侧推式电机传动机构还包括动力补偿检测组件,所述动力补偿检测组件包括与所述MCU芯片电连接的功率检测单元和转速检测单元,所述MCU芯片接收及分析所述功率检测单元和转速检测单元发送的检测值,以计算出电机补偿参数,并根据电机补偿参数调节所述电机的输出电压。In one embodiment, an MCU chip is provided on the electronic control board, and the side-push motor transmission mechanism further includes a power compensation detection component, and the dynamic compensation detection component includes a power detection unit electrically connected to the MCU chip and A rotation speed detection unit, the MCU chip receives and analyzes the detection values sent by the power detection unit and the rotation speed detection unit to calculate motor compensation parameters, and adjust the output voltage of the motor according to the motor compensation parameters.
在其中一个实施例中,所述电控板上还设置有与所述MCU芯片的信号输出端电连接的驱动MOS管,所述功率检测单元为串联在驱动MOS管上的采样电阻。In one embodiment, the electronic control board is further provided with a driving MOS transistor electrically connected to the signal output end of the MCU chip, and the power detection unit is a sampling resistor connected in series with the driving MOS transistor.
在其中一个实施例中,所述转速检测单元为设置在电机或减速装置输出端的光电编码器。In one embodiment, the rotational speed detection unit is a photoelectric encoder arranged at the output end of the motor or the reduction gear.
在其中一个实施例中,所述转速检测单元包括固定安装在减速装置的齿轮底部的指针件,所述指针件的末端设有磁性件,所述电控板位于所述指针件的下方,且所述电控板上设置有与所述MCU芯片电连接并用于检测磁场强度的霍尔传感器。In one of the embodiments, the rotational speed detection unit includes a pointer member fixedly installed at the bottom of the gear of the reduction gear, the end of the pointer member is provided with a magnetic member, the electric control board is located below the pointer member, and The electronic control board is provided with a Hall sensor electrically connected to the MCU chip and used for detecting the magnetic field strength.
有益效果beneficial effect
实施本发明的侧推式电机传动机构,将用于驱动运动支架滑动的电机和减速装置设置在运动支架的底部,即采用侧推式或并列式布局,减小了产品的长度尺寸,产品的重心与运动支架上设置的作动装置之间的距离较小,进而减小了因杠杆效应产生的力矩以及于垂直运动支架滑动方向的产生的阻力值,提高了动力传输效率,提升了产品的能耗比,使得产品获得更大的动力输出或更小的电能消耗,提高了产品的可靠性;再者,还减小了用户持握产品的过程中,因作动装置运动时对用户腕部产生的反作用力,产品持握更加舒适,提升了用户的使用体验;此外,侧推式或并列式的布局,使得产品的结构更加紧凑,减少了结构件用量,降低了产品加工成本并利于对产品进行外形设计。The side-push type motor transmission mechanism of the present invention is implemented, and the motor and the deceleration device for driving the sliding of the moving bracket are arranged at the bottom of the moving bracket, that is, the side-push type or parallel layout is adopted, which reduces the length and dimension of the product. The distance between the center of gravity and the actuating device set on the motion bracket is small, thereby reducing the moment caused by the lever effect and the resistance value generated in the sliding direction of the vertical motion bracket, improving the power transmission efficiency and improving the product quality. The energy consumption ratio enables the product to obtain greater power output or less power consumption, which improves the reliability of the product; in addition, it also reduces the impact on the user's wrist when the user is holding the product. In addition, the side-push or side-by-side layout makes the product structure more compact, reduces the amount of structural parts, reduces product processing costs and facilitates Design the shape of the product.
附图说明Description of drawings
图1为本发明的一个实施例中侧推式电机传动机构的结构示意图;1 is a schematic structural diagram of a side-push motor transmission mechanism in an embodiment of the present invention;
图2为图1所示实施例中侧推式电机传动机构拆除外壳后的结构示意图;FIG. 2 is a schematic structural diagram of the side-push motor transmission mechanism after removing the casing in the embodiment shown in FIG. 1;
图3为本发明的一个实施例中侧推式电机传动机构的剖面结构示意图;3 is a schematic cross-sectional structural diagram of a side-push motor transmission mechanism in an embodiment of the present invention;
图4为本发明的一个实施例中侧推式电机传动机构装载传动装置后的部分结构示意图;4 is a schematic diagram of a partial structure of a side-push motor transmission mechanism after a transmission device is loaded in an embodiment of the present invention;
图5为本发明的一个实施例中侧推式电机传动机构的模块结构图;5 is a block diagram of a side-push motor transmission mechanism in an embodiment of the present invention;
图6为本发明的一个实施例中侧推式电机传动机构的采样电路原理图。FIG. 6 is a schematic diagram of a sampling circuit of a side-push motor transmission mechanism in an embodiment of the present invention.
本发明的实施方式Embodiments of the present invention
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
请结合图1、图2与图4,本发明公开了一种动力传输效率高、传输阻力小且易于持握的侧推式电机传动机构10,该侧推式电机传动机构10中用于提供动力的驱动部和用于承接作动装置240的承接部相互平行,即采用了并列式的结构设置方式,驱动部从承接部的边侧提供动力,缩短了产品的整体长度尺寸,同样的,也缩短了动力传输路径,减少了传动过程中的动力损失,提高了传动效率。另外,随着产品长度尺寸的减小,驱动部的重心至承接部的力臂缩短,进而削弱了二者之间的杠杆效应,减小了承接部滑动过程中来自于承接部非滑动方向上的阻力,进一步减小了动力损失。杠杆效应的削弱,也降低了用户持握产品时为减小产品晃动所需要使用的腕力,用户可轻松持握产品,有利于提升用户的体验感。Please refer to FIG. 1 , FIG. 2 and FIG. 4 , the present invention discloses a side-push type motor transmission mechanism 10 with high power transmission efficiency, low transmission resistance and easy to hold. The side-push type motor transmission mechanism 10 is used to provide The driving part of the power and the receiving part for receiving the actuating device 240 are parallel to each other, that is, a parallel structure is adopted. The driving part provides power from the side of the receiving part, which shortens the overall length of the product. Similarly, The power transmission path is also shortened, the power loss in the transmission process is reduced, and the transmission efficiency is improved. In addition, with the reduction of the length of the product, the force arm from the center of gravity of the driving part to the receiving part is shortened, thereby weakening the leverage effect between the two and reducing the non-sliding direction of the receiving part during the sliding process of the receiving part. resistance, further reducing power loss. The weakening of the leverage effect also reduces the wrist strength required by the user to reduce the shaking of the product when holding the product, and the user can easily hold the product, which is beneficial to improve the user's experience.
具体的,该侧推式电机传动机构10包括壳体100、滑动限位组件200以及换向装置300,壳体100用于支撑滑动限位组件200和换向装置300,并在产品的使用过程中,提供抓持部。壳体100的内腔收容有电源110、与电源110电连接的电机120以及分别与电源110和电机120电连接以控制电机120工作的电控板130,壳体100内腔的中部设有与电机120输出轴连接的减速装置140,减速装置140的输出端穿设壳体100的顶部并与换向装置300配合。本实施例中,电源110为普通的干电池或充电电池,壳体100内设有电池槽并于壳体100的底部设置可开合电池槽的电池盖;电机120采用可正转和反转的伺服电机,这样,当电机120正转预定圈数后反向转动,从而使得外部作动装置240相对于壳体100往复滑动,以满足用户的使用需求。滑动限位组件200包括沿壳体100的长度方向延伸并分别固定在壳体100的两边侧的两根滑轨210、分别与两根滑轨210滑动配合的主滑块220以及安装在主滑块220的顶部并用于安装外部作动装置240的运动支架230;换向装置300包括与减速装置140的输出端同步转动的曲轴310以及分别与曲轴310和主滑块220转动连接的连杆320;在电机120工作时,减速装置140带动曲轴310转动,并通过连杆320拉持或推动主滑块220,使得主滑块220带动运动支架230沿滑轨210滑动。Specifically, the side-push motor transmission mechanism 10 includes a housing 100, a sliding limit assembly 200 and a reversing device 300. The housing 100 is used to support the sliding limiting assembly 200 and the reversing device 300, and is used during the use of the product. , a grip is provided. The inner cavity of the housing 100 accommodates a power supply 110, a motor 120 electrically connected to the power supply 110, and an electronic control board 130 electrically connected to the power supply 110 and the motor 120 to control the operation of the motor 120, respectively. The output shaft of the motor 120 is connected to the reduction gear 140 , and the output end of the reduction gear 140 penetrates the top of the housing 100 and is matched with the commutation device 300 . In this embodiment, the power source 110 is an ordinary dry battery or a rechargeable battery, a battery slot is provided in the casing 100, and a battery cover that can open and close the battery slot is arranged at the bottom of the casing 100; the motor 120 adopts a forward and reverse rotation. Servo motor, in this way, when the motor 120 rotates forward for a predetermined number of times, it rotates reversely, so that the external actuating device 240 reciprocates relative to the casing 100 to meet the needs of the user. The sliding limit assembly 200 includes two sliding rails 210 extending along the length direction of the casing 100 and respectively fixed on both sides of the casing 100 , a main sliding block 220 slidably matched with the two sliding rails 210 respectively, and a main sliding block 220 installed on the main sliding block. The top of the block 220 is used to install the movement bracket 230 of the external actuating device 240; the reversing device 300 includes a crankshaft 310 that rotates synchronously with the output end of the reduction gear 140 and a connecting rod 320 that is rotatably connected to the crankshaft 310 and the main slider 220 respectively. When the motor 120 is working, the deceleration device 140 drives the crankshaft 310 to rotate, and pulls or pushes the main slider 220 through the connecting rod 320, so that the main slider 220 drives the moving bracket 230 to slide along the slide rail 210.
需要说明的是,本实施例中,通过在壳体100的两边侧于壳体100的长度方向设置两根滑轨210,增大了主滑块220与壳体100的配合面积,当主滑块220滑动安装在两根滑轨210上并承接运动支架230时,主滑块220及运动支架230受力均匀,运动支架230上的作动装置240不易晃动,保证了作动装置240滑动的稳定性。进一步的,滑动限位组件200还包括套设在滑轨210上并与运动支架230固定连接的辅助滑块250,辅助滑块250在运动支架230的带动下沿滑轨210滑动。也可以理解为,主滑块220与辅助滑块250共同用于支撑运动支架230,使得运动支架230受力更加均匀,避免了仅采用主滑块220支撑运动支架230情况下,运动支架230上远离主滑块220的一端或一侧相对于主滑块220同运动支架230的连接部位置产生摆动,以保证运动支架230滑动作业的可靠性,同时减小了垂直于运动支架230滑动方向的阻力,从而降低了动能损失。It should be noted that, in this embodiment, two sliding rails 210 are arranged on both sides of the casing 100 in the longitudinal direction of the casing 100, so that the mating area between the main slider 220 and the casing 100 is increased. When the 220 is slidably installed on the two slide rails 210 and receives the moving bracket 230, the main slider 220 and the moving bracket 230 are evenly stressed, and the actuating device 240 on the moving bracket 230 is not easy to shake, which ensures the stable sliding of the actuating device 240. sex. Further, the sliding limit assembly 200 further includes an auxiliary sliding block 250 sleeved on the sliding rail 210 and fixedly connected with the moving bracket 230 . It can also be understood that the main slider 220 and the auxiliary slider 250 are jointly used to support the moving bracket 230, so that the force of the moving bracket 230 is more uniform, and it is avoided that when only the main slider 220 is used to support the moving bracket 230, on the moving bracket 230 One end or one side away from the main slider 220 swings relative to the position of the connection between the main slider 220 and the moving bracket 230 , so as to ensure the reliability of the sliding operation of the moving bracket 230 and reduce the friction perpendicular to the sliding direction of the moving bracket 230 . resistance, thereby reducing kinetic energy losses.
壳体100用于对电源110、电机120以及电控板130进行封装保护。请结合图2与图3,一实施例中,壳体100的顶部平行开设有沿壳体100长度方向延伸的一对导向孔150,主滑块220的顶部和辅助滑块250的顶部分别凸起以形成插销221,插销221穿设导向孔150并与运动支架230固定连接,例如,将穿设运动支架230的螺钉插入插销221内,并拧紧螺丝,即达到将运动支架230固定在主滑块220和辅助滑块250上的目的。本实施例中,通过在壳体100的顶部开设导向孔150,该导向孔150一方面提供了运动支架230与主滑块220及辅助滑块250的连接通道,另一方面,该导向孔150还限定了运动支架230的滑动路径,具体通过导向孔150的边缘对插销221的限位作用,防止插销221在导向孔150内晃动,进而达到限定运动支架230滑动路径的目的。The casing 100 is used to encapsulate and protect the power supply 110 , the motor 120 and the electric control board 130 . Please refer to FIG. 2 and FIG. 3 , in one embodiment, a pair of guide holes 150 extending in the longitudinal direction of the housing 100 are formed parallel to the top of the housing 100 , and the top of the main slider 220 and the top of the auxiliary slider 250 are respectively convex The pin 221 is formed through the guide hole 150 and is fixedly connected with the motion bracket 230. For example, insert the screw through the motion bracket 230 into the pin 221, and then tighten the screw to fix the motion bracket 230 on the main slide. Block 220 and auxiliary slider 250 on purpose. In this embodiment, by opening a guide hole 150 on the top of the housing 100 , the guide hole 150 provides a connection channel between the moving bracket 230 and the main slider 220 and the auxiliary slider 250 on the one hand, and on the other hand, the guide hole 150 The sliding path of the moving bracket 230 is also limited. Specifically, the edge of the guide hole 150 restricts the pin 221 to prevent the pin 221 from shaking in the guide hole 150 , thereby achieving the purpose of limiting the sliding path of the moving bracket 230 .
进一步的,壳体100包括瓦片状下盖160和盖设在下盖160上并开设有导向孔150的上盖170,下盖160顶部的开口边缘设有卡槽,该卡槽沿下盖160的长度方向延伸且卡槽的开口朝向下盖160的内腔,上盖170插入卡槽并与下盖160卡接配合。当然,也可以将上盖170与下盖160螺钉连接,通过上盖170与下盖160的可拆卸连接,便于拆装壳体100内各部件。一实施例中,上盖170的顶部还安装有顶盖400,该顶盖400上于对应运动支架230滑动方向的一个边侧上开设有通孔410,该通孔410为作动装置240的作动端提供活动通道,且通过壳体100与顶盖400实现对侧推式电机传动机构10各部件的封装,实现对各部件的保护。优选的,顶盖400上远离通孔的一边侧开口,同样的,下盖160上位于顶盖400开口部位的同侧也开口,侧推式电机传动机构10还包括了端盖500,该端盖500盖设于顶盖400的开口以及下盖160的开口部位并分别与顶盖400和下盖160抵接,本实施例中,可将壳体100、顶盖400以及端盖500统称为外壳,通过设置端盖500,当侧推式电机传动机构10内部件损坏时,仅需打开端盖500即可取出受损部件或直接对受损部件进行维修,降低了产品维修难度。Further, the housing 100 includes a tile-shaped lower cover 160 and an upper cover 170 , which is disposed on the lower cover 160 and has a guide hole 150 . The opening edge of the top of the lower cover 160 is provided with a slot, and the slot is along the lower cover 160 . The upper cover 170 is inserted into the card slot and snap-fitted with the lower cover 160 . Of course, the upper cover 170 and the lower cover 160 may also be screwed together, and the detachable connection between the upper cover 170 and the lower cover 160 facilitates disassembly and assembly of various components in the housing 100 . In one embodiment, a top cover 400 is also installed on the top of the upper cover 170 , and a through hole 410 is formed on the top cover 400 on one side corresponding to the sliding direction of the moving bracket 230 . The actuating end provides an active channel, and the casing 100 and the top cover 400 are used to encapsulate the various components of the side-push motor transmission mechanism 10, thereby realizing the protection of the various components. Preferably, the side of the top cover 400 away from the through hole is open. Similarly, the same side of the bottom cover 160 that is located at the opening of the top cover 400 is also open. The side push motor transmission mechanism 10 also includes an end cover 500. The cover 500 covers the opening of the top cover 400 and the opening of the lower cover 160 and abuts against the top cover 400 and the lower cover 160 respectively. In this embodiment, the casing 100 , the top cover 400 and the end cover 500 may be collectively referred to as By setting the end cover 500 in the outer casing, when the internal components of the side-push motor transmission mechanism 10 are damaged, only the end cover 500 can be opened to take out the damaged components or directly repair the damaged components, which reduces the difficulty of product maintenance.
需要说明的是,本实施例中,电机120和电源110分别位于减速装置140的两侧,电控板130安装在电源110的底部并与电机120电连接,如此,延长了电控板130与电机120之间的距离,避免电机120工作时产生的热量对电控板130工作的影响。It should be noted that, in this embodiment, the motor 120 and the power supply 110 are located on two sides of the deceleration device 140 respectively, and the electric control board 130 is installed at the bottom of the power supply 110 and is electrically connected to the motor 120 . The distance between the motors 120 avoids the influence of the heat generated by the motors 120 on the operation of the electronic control board 130 .
请参阅图3,减速装置140包括与电机输出轴驱动连接的蜗杆141以及与蜗杆141啮合的齿轮142,齿轮142的中心部固定安装有与曲轴310配合的传动轴143,传动轴143上远离曲轴310的一端转动插装在与下盖160固定连接的插板144上。本实施例中,减速装置140既可以仅包括一个齿轮142,也可以包括多个齿轮142。当减速装置140包括多个齿轮142时,各齿轮142的齿数均不相同,各齿轮142逐级与蜗杆141啮合,通过设置多级齿轮142,可调节减速装置140的传动比,进而调节运动支架230的滑动速度,以满足用户需要。本实施中,设定减速装置140包括第一齿轮C1、第二齿轮C2以及第三齿轮C3三个齿轮,其中,第一齿轮C1与蜗杆141啮合,第二齿轮C2与第一齿轮C1啮合,第三齿轮C3与第二齿轮C2啮合,距离蜗杆141最远端的齿轮142上安装有传动轴143,即本实施例的第三齿轮C3上设置有与曲轴310配合的传动轴143。Referring to FIG. 3 , the reduction gear 140 includes a worm 141 that is drivingly connected to the motor output shaft and a gear 142 that meshes with the worm 141 . The central portion of the gear 142 is fixedly mounted with a transmission shaft 143 that cooperates with the crankshaft 310 , and the transmission shaft 143 is remote from the crankshaft. One end of the 310 is rotatably inserted on the plug-in board 144 fixedly connected with the lower cover 160 . In this embodiment, the reduction gear 140 may include only one gear 142 , or may include multiple gears 142 . When the reduction gear 140 includes a plurality of gears 142, the number of teeth of each gear 142 is different, and each gear 142 meshes with the worm 141 step by step. By setting the multi-stage gears 142, the transmission ratio of the reduction gear 140 can be adjusted, and then the moving bracket can be adjusted. 230 sliding speed to meet user needs. In this embodiment, the set reduction gear 140 includes three gears: a first gear C1, a second gear C2 and a third gear C3, wherein the first gear C1 meshes with the worm 141, and the second gear C2 meshes with the first gear C1. The third gear C3 meshes with the second gear C2, and the gear 142 farthest from the worm 141 is provided with a transmission shaft 143, that is, the third gear C3 in this embodiment is provided with a transmission shaft 143 matched with the crankshaft 310.
一实施例中,蜗杆141的齿纹可以是斜齿纹,也可以是直齿纹,同蜗杆141啮合的齿轮142齿纹与蜗杆141齿纹相适应。进一步的,电机输出轴与齿轮142的输出轴垂直或平行,本实施例中,齿轮142的输出轴即前述实施例中记载的传动轴143。当电机输出轴与齿轮142的输出轴垂直时,电机120横向设置,即电机120的输出轴沿水平方向延伸,通过转动时蜗杆141的齿纹与齿轮142配合,带动齿轮142转动,进而使得与传动轴143连接的曲轴310转动。当电机输出轴与齿轮142的输出轴平行时,电机120纵向设置,即电机120的输出轴沿竖直方向延伸,电机输出轴上安装有与齿轮142配合的主动齿轮。当然,在运动支架230需要较大的滑动速度的情况下,也可以省去齿轮142和蜗杆141,由电机120的输出轴直接带动曲轴310转动,于此不再赘述。In one embodiment, the tooth pattern of the worm 141 may be a helical tooth pattern or a straight tooth pattern, and the tooth pattern of the gear 142 meshing with the worm screw 141 is adapted to the tooth pattern of the worm screw 141 . Further, the output shaft of the motor is perpendicular or parallel to the output shaft of the gear 142. In this embodiment, the output shaft of the gear 142 is the transmission shaft 143 described in the foregoing embodiments. When the output shaft of the motor is perpendicular to the output shaft of the gear 142, the motor 120 is arranged horizontally, that is, the output shaft of the motor 120 extends in the horizontal direction, and the tooth pattern of the worm 141 cooperates with the gear 142 during rotation to drive the gear 142 to rotate, thereby making the gear 142 rotate. The crankshaft 310 to which the transmission shaft 143 is connected rotates. When the output shaft of the motor is parallel to the output shaft of the gear 142 , the motor 120 is arranged longitudinally, that is, the output shaft of the motor 120 extends in the vertical direction, and a driving gear matched with the gear 142 is installed on the output shaft of the motor. Of course, when the moving bracket 230 needs a large sliding speed, the gear 142 and the worm 141 can also be omitted, and the crankshaft 310 is directly driven to rotate by the output shaft of the motor 120, which will not be repeated here.
换向装置300用于将电机输出轴的转动转变为直线运动,通过与传动轴143固定的曲轴310来带动连杆320做直线伸缩或推拉运动,进而带动运动支架230在滑轨210上滑动。曲轴310与连杆320之间通过轴承或销孔配合的方式转动连接。在曲轴310与连杆320之间通过轴承转动配合时,由于曲轴310固定在传动轴143上,曲轴310将在传动轴143的带动下与传动轴143同步转动,曲轴310上远离传动轴143的一端以曲轴310长度为半径,围绕曲轴310上与传动轴143配合的端部做等角速度的圆周运动;与此同时,曲轴310将带动连杆320的一端做同轨迹的等角速度圆周运动,连杆320上远离曲轴310的一端则相对于曲轴310与连接的连接部进行旋转运动。当曲轴310与连杆320之间通过销孔配合时,曲轴310上与连杆320配合的一端开设有导向槽,使得连杆320可以通过销钉在导向槽内滑动,连杆320上远离曲轴310的一端仍相对于曲轴310与连接的连接部进行旋转运动。上述两种情况的区别在于,前者连杆320与曲轴310配合端至传动轴143的距离是固定的,后者则是可变的,具体可根据产品用途选择相应的曲轴连杆配合方式,于此不再赘述。The reversing device 300 is used to convert the rotation of the motor output shaft into linear motion. The crankshaft 310 fixed to the transmission shaft 143 drives the connecting rod 320 to perform linear telescopic or push-pull motion, thereby driving the moving bracket 230 to slide on the slide rail 210 . The crankshaft 310 and the connecting rod 320 are rotatably connected by means of bearings or pin holes. When the crankshaft 310 and the connecting rod 320 are rotated through bearings, since the crankshaft 310 is fixed on the transmission shaft 143, the crankshaft 310 will rotate synchronously with the transmission shaft 143 driven by the transmission shaft 143, and the crankshaft 310 is far from the transmission shaft 143. One end takes the length of the crankshaft 310 as the radius, and makes a circular motion of equal angular velocity around the end of the crankshaft 310 that cooperates with the transmission shaft 143; The end of the rod 320 away from the crankshaft 310 rotates relative to the connecting portion where the crankshaft 310 is connected. When the crankshaft 310 and the connecting rod 320 are matched through the pin holes, a guide groove is formed on the end of the crankshaft 310 that is matched with the connecting rod 320, so that the connecting rod 320 can slide in the guide groove through the pin, and the connecting rod 320 is away from the crankshaft 310. One end of the crankshaft 310 is still in rotational motion relative to the connecting portion where the crankshaft 310 is connected. The difference between the above two cases is that the distance between the connecting end of the connecting rod 320 and the crankshaft 310 in the former and the transmission shaft 143 is fixed, while the distance between the connecting end of the connecting rod 310 and the transmission shaft 143 is variable. This will not be repeated here.
一实施例中,壳体100上于滑轨210的两端分别设置有限位挡件260。优选的,限位挡件260与上盖170螺钉连接并压覆滑轨210的端部。通过设置限位挡件260,限定了主滑块220和辅助滑块250在滑轨210上的滑动范围,运动支架230单向滑动路程小于或等于两限位挡件260之间的距离与主滑块220同辅助滑块250之间的距离差,以避免主滑块220和辅助滑块250从滑轨210上脱落,从而保证运动支架230滑动作业的可靠性。In one embodiment, the housing 100 is provided with limiting stoppers 260 on both ends of the slide rail 210 , respectively. Preferably, the limiting block 260 is screwed to the upper cover 170 and covers the end of the slide rail 210 . By setting the limit stopper 260, the sliding range of the main slider 220 and the auxiliary slider 250 on the slide rail 210 is limited, and the one-way sliding distance of the moving bracket 230 is less than or equal to the distance between the two limit stopper 260 and the main block 260. The distance between the sliding block 220 and the auxiliary sliding block 250 is different to prevent the main sliding block 220 and the auxiliary sliding block 250 from falling off the sliding rail 210 , thereby ensuring the reliability of the sliding operation of the moving bracket 230 .
作动装置240是装载在运动支架230上,在运动支架230的带动下相对于外部作用对象往复移动,以实现产品功能的部件。该作动装置240可以是用于清洁的洁具或刷头,也可以是按摩装置等。本实施例中,该作动装置240选用按摩头。具体的,请参阅图4,运动支架230的中部固定设置有安装环231,安装环231的内表面设有防滑胶环232,按摩头穿设防滑胶环232并被防滑胶环232锁紧,以实现按摩头在运动支架230上的固定。进一步的,运动支架230的两个相对边侧向靠近运动支架230的中心翘曲,从而形成弧形限位部,以适应按摩头的外形。The actuating device 240 is mounted on the moving bracket 230, and is driven by the moving bracket 230 to reciprocate relative to the external acting object to realize the function of the product. The actuating device 240 may be a sanitary ware or a brush head for cleaning, or may be a massage device or the like. In this embodiment, the actuating device 240 is a massage head. Specifically, please refer to FIG. 4 , an installation ring 231 is fixedly arranged in the middle of the movement bracket 230 , an anti-slip rubber ring 232 is arranged on the inner surface of the installation ring 231 , and the massage head wears the anti-slip rubber ring 232 and is locked by the anti-slip rubber ring 232 , In order to realize the fixation of the massage head on the motion bracket 230 . Further, two opposite sides of the movement bracket 230 are warped laterally close to the center of the movement bracket 230, thereby forming an arc-shaped limit portion to adapt to the shape of the massage head.
在使用电机120与减速装置140配合的电机传动系统中,为了满足输出速率可调节的需求,通常通过调节电机功率(电压调节或电流调节)以调整电机转速,进而等比的降低或提升系统输出端的运动频率,该过程中,电机转速下降会同时导致电机扭矩的下降,进而使得系统输出端的运动力矩等比下降,从而影响作动装置240的工作效果。In the motor drive system using the motor 120 and the reduction gear 140, in order to meet the requirement of adjustable output rate, the motor speed is usually adjusted by adjusting the motor power (voltage regulation or current regulation), thereby reducing or increasing the system output proportionally. In this process, the decrease of the motor speed will also lead to the decrease of the motor torque, which in turn causes the motion torque of the system output end to decrease proportionally, thereby affecting the working effect of the actuating device 240 .
请参阅图5,一实施例中,电控板130上设置有MCU芯片131,侧推式电机传动机构10还包括动力补偿检测组件600,动力补偿检测组件600包括与MCU芯片131电连接的功率检测单元700和转速检测单元800,MCU芯片131接收及分析功率检测单元700和转速检测单元800发送的检测值,以计算出电机120补偿参数,并根据电机补偿参数调节电机120的输出电压。当机构阻力增强时,其电机负载功率会对应增强,故实时的电功率指标可反映对应时刻的运动负载特性;其相关运动组件的转速也会对应下降,故实时的组件转速也可反映对应时刻的运动负载特性。本实施例中,通过设置功率检测单元700和转速检测单元800,可以实时采集电机实时功率和相关运动部件的转速,该实时功率和转速能够反映机构的实时运动状态,本实施例通过多维度数据采集来反映机构的真实运动特性,当上述数据输入MCU芯片131后,通过MCU芯片131内预设的程序和算法,可推算并评估机构的综合运动状态,将状态数据与当下输入电机120的控制指标进行比对,可获知当下机构输出是否达控制预期,并计算出所需补偿的输出。例如,用户通过按键控制等方式将产品调节至某固定运动档位,但产品运动过程中遭遇严重阻力进而导致机构运动速率下降,MCU芯片131通过对实时功率与实时转速的监控与计算获知阻力因素的发生,并计算出相应的电机补偿参数。随后,由MCU芯片131通过瞬时增大电机电压来瞬时的提升机构扭矩,以补偿机构所遭遇的阻力,当阻力被克服后,机构运动速率快速提升,机构实时评估到该表征后,再对应下调电机电压以稳定系统运动速率。Referring to FIG. 5 , in an embodiment, an MCU chip 131 is disposed on the electronic control board 130 , the side-push motor transmission mechanism 10 further includes a dynamic compensation detection component 600 , and the dynamic compensation detection component 600 includes a power that is electrically connected to the MCU chip 131 . The detection unit 700, the rotational speed detection unit 800, and the MCU chip 131 receive and analyze the detection values sent by the power detection unit 700 and the rotational speed detection unit 800 to calculate the compensation parameters of the motor 120, and adjust the output voltage of the motor 120 according to the motor compensation parameters. When the resistance of the mechanism increases, the motor load power will increase accordingly, so the real-time electric power index can reflect the motion load characteristics at the corresponding moment; the rotational speed of its related moving components will also decrease correspondingly, so the real-time component rotational speed can also reflect the corresponding moment. Motion load characteristics. In this embodiment, by setting the power detection unit 700 and the rotational speed detection unit 800, the real-time power of the motor and the rotational speed of the relevant moving parts can be collected in real time, and the real-time power and rotational speed can reflect the real-time motion state of the mechanism. It is collected to reflect the real motion characteristics of the mechanism. When the above data is input into the MCU chip 131, the program and algorithm preset in the MCU chip 131 can calculate and evaluate the comprehensive motion state of the mechanism, and the state data and the current input to the control of the motor 120 can be calculated and evaluated. By comparing the indicators, you can know whether the current output of the mechanism meets the control expectations, and calculate the output that needs to be compensated. For example, the user adjusts the product to a certain fixed motion gear by means of key control, etc., but the product encounters severe resistance during the movement process, which leads to a decrease in the movement rate of the mechanism. The MCU chip 131 obtains the resistance factor by monitoring and calculating the real-time power and real-time rotation speed. occurs, and the corresponding motor compensation parameters are calculated. Subsequently, the MCU chip 131 instantly increases the torque of the mechanism by instantaneously increasing the motor voltage to compensate for the resistance encountered by the mechanism. When the resistance is overcome, the movement rate of the mechanism increases rapidly. After the mechanism evaluates the characterization in real time, it adjusts accordingly. Motor voltage to stabilize the system movement rate.
需要说明的是,本实施例中,是通过实时数据对电机120的输入指标进行反馈调节,实际中,通过一次反馈调节往往并不能使机构输出达控制预期,因此,需要通过功率检测单元700和转速检测单元800实时采集运动数据,经多次反馈调节,直到机构输出达控制预期为止。It should be noted that, in this embodiment, the input index of the motor 120 is feedback-adjusted through real-time data. In practice, the output of the mechanism often cannot meet the control expectations through one-time feedback adjustment. Therefore, it is necessary to pass the power detection unit 700 and The rotational speed detection unit 800 collects motion data in real time, and performs multiple feedback adjustments until the mechanism output reaches the control expectation.
请参阅图6,电控板130上还设置有与MCU芯片131的信号输出端电连接的驱动MOS管,功率检测单元700为串联在驱动MOS管上的采样电阻。具体的,本实施例中通过PWM(脉冲宽度调制)信号调整电机电压,电路原理图中的MOT_CTRL信号为MCU芯片131输出的PWM信号,驱动MOS管包括了两个并联驱动的DP2060型N沟道增强型MOS管,通过在两个MOS管之间串联一个采样电阻实现对功率的采集,该采样电阻即电路原理图中电阻为0.03欧姆、功率为1w的合金电阻R8,该电路原理图即本发明的采样电路。在机构的工作过程中,采样电阻的实时电压状态(即Vdet信号电压)可反映电机120的实时电流,其关系为电机电流I = Vdet / R8,电机120的两电极分别接于M+引脚及M-引脚,M+引脚为稳压电源输出或电池直接输出。通过测定和计算上述机构中电机120的实时电压和电流,即可计算和评估电机120的实时功率。Referring to FIG. 6 , the electronic control board 130 is further provided with a driving MOS transistor electrically connected to the signal output end of the MCU chip 131 , and the power detection unit 700 is a sampling resistor connected in series with the driving MOS transistor. Specifically, in this embodiment, the motor voltage is adjusted by a PWM (pulse width modulation) signal. The MOT_CTRL signal in the circuit schematic diagram is the PWM signal output by the MCU chip 131, and the driving MOS tube includes two DP2060 N-channel driven in parallel. The enhanced MOS tube realizes the power collection by connecting a sampling resistor in series between the two MOS tubes. The sampling resistor is the alloy resistor R8 with a resistance of 0.03 ohm and a power of 1w in the circuit schematic diagram. Invention of the sampling circuit. During the working process of the mechanism, the real-time voltage state of the sampling resistor (ie the Vdet signal voltage) can reflect the real-time current of the motor 120, and the relationship is the motor current I = Vdet / R8, the two electrodes of the motor 120 are respectively connected to the M+ pin and M-pin, M+ pin is regulated power output or battery direct output. By measuring and calculating the real-time voltage and current of the motor 120 in the above mechanism, the real-time power of the motor 120 can be calculated and evaluated.
转速检测单元800的转速检测包括了以下两种方案,其一,转速检测单元800为设置在电机120或减速装置140输出端的光电编码器,电机120或减速装置140输出端每转动一周,光电编码器即产生一次脉冲信号,MCU芯片131根据接收到的脉冲信号来计算电机120或减速装置140的实时转速。其二,转速检测单元800包括固定安装在减速装置140的齿轮142底部的指针件,指针件的末端设有磁性件,电控板130位于指针件的下方,且电控板130上设置有与MCU芯片131电连接并用于检测磁场强度的霍尔传感器。指针件实际与传动轴143同步转动,在指针件的转动过程中,霍尔传感器检测到的磁场强度是周期性变化的,MCU芯片131通过计算霍尔传感器发送的变化磁场强度的周期数,即可判断指针件的转动圈数,进而判断传动轴143的转速。The rotational speed detection of the rotational speed detection unit 800 includes the following two schemes. First, the rotational speed detection unit 800 is a photoelectric encoder arranged at the output end of the motor 120 or the deceleration device 140, and the photoelectric encoder is used for each rotation of the output end of the motor 120 or the deceleration device 140. The MCU generates a pulse signal once, and the MCU chip 131 calculates the real-time rotational speed of the motor 120 or the deceleration device 140 according to the received pulse signal. Second, the rotational speed detection unit 800 includes a pointer member fixedly installed at the bottom of the gear 142 of the deceleration device 140, the end of the pointer member is provided with a magnetic member, the electric control board 130 is located below the pointer member, and the electric control board 130 is provided with a The MCU chip 131 is electrically connected to a Hall sensor for detecting the magnetic field strength. The pointer actually rotates synchronously with the transmission shaft 143. During the rotation of the pointer, the magnetic field intensity detected by the Hall sensor changes periodically. The MCU chip 131 calculates the number of cycles of the changing magnetic field intensity sent by the Hall sensor, that is, The number of rotations of the pointer member can be judged, and then the rotational speed of the transmission shaft 143 can be judged.
实施本发明的侧推式电机传动机构10,将用于驱动运动支架230滑动的电机120和减速装置140设置在运动支架230的底部,即采用侧推式或并列式布局,减小了产品的长度尺寸,产品的重心与运动支架230上设置的作动装置240之间的距离较小,进而减小了因杠杆效应产生的力矩以及于垂直运动支架230滑动方向的产生的阻力值,提高了动力传输效率,提升了产品的能耗比,使得产品获得更大的动力输出或更小的电能消耗,提高了产品的可靠性;再者,还减小了用户持握产品的过程中,因作动装置240运动时对用户腕部产生的反作用力,产品持握更加舒适,提升了用户的使用体验;此外,侧推式或并列式的布局,使得产品的结构更加紧凑,减少了结构件用量,降低了产品加工成本并利于对产品进行外形设计。To implement the side-push type motor transmission mechanism 10 of the present invention, the motor 120 and the deceleration device 140 for driving the movement bracket 230 to slide are arranged at the bottom of the movement bracket 230, that is, a side-push type or a parallel layout is adopted, which reduces the product cost. Length dimension, the distance between the center of gravity of the product and the actuating device 240 set on the motion bracket 230 is small, thereby reducing the moment caused by the lever effect and the resistance value generated in the sliding direction of the vertical motion bracket 230, improving the The power transmission efficiency improves the energy consumption ratio of the product, enables the product to obtain greater power output or less power consumption, and improves the reliability of the product; The reaction force generated by the actuating device 240 on the user's wrist during the movement makes the product more comfortable to hold and improves the user's experience; in addition, the side-push or side-by-side layout makes the structure of the product more compact and reduces the number of structural parts The dosage is reduced, the product processing cost is reduced and the shape design of the product is facilitated.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种侧推式电机传动机构,其特征在于,包括: A side-push motor transmission mechanism, characterized in that it includes:
    壳体,所述壳体的内腔收容有电源、与所述电源电连接的电机以及分别与所述电源和电机电连接以控制所述电机工作的电控板,壳体内腔的中部设有与电机输出轴连接的减速装置,所述减速装置的输出端穿设所述壳体的顶部;a housing, the inner cavity of the housing accommodates a power supply, a motor electrically connected to the power supply, and an electric control board that is electrically connected to the power supply and the motor to control the operation of the motor, the middle of the inner cavity of the housing is provided with a reduction gear connected to the output shaft of the motor, and the output end of the reduction gear passes through the top of the casing;
    滑动限位组件,包括沿壳体的长度方向延伸并分别固定在所述壳体的两边侧的两根滑轨、分别与两根所述滑轨滑动配合的主滑块以及安装在所述主滑块的顶部并用于安装外部作动装置的运动支架;以及The sliding limit assembly includes two sliding rails extending along the length direction of the casing and respectively fixed on both sides of the casing, a main sliding block slidably matched with the two sliding rails respectively, and a main sliding block installed on the main sliding rail. The top of the slide and the motion bracket for mounting the external actuation device; and
    换向装置,包括与所述减速装置的输出端同步转动的曲轴以及分别与所述曲轴和所述主滑块转动连接的连杆;a reversing device, comprising a crankshaft that rotates synchronously with the output end of the reduction gear, and a connecting rod that is rotatably connected to the crankshaft and the main slider respectively;
    在所述电机工作时,所述减速装置带动所述曲轴转动,并通过所述连杆拉持或推动所述主滑块,使得主滑块带动所述运动支架沿所述滑轨滑动。When the motor works, the speed reduction device drives the crankshaft to rotate, and pulls or pushes the main slider through the connecting rod, so that the main slider drives the moving bracket to slide along the slide rail.
  2. 根据权利要求1所述的侧推式电机传动机构,其特征在于,所述减速装置包括与所述电机输出轴驱动连接的蜗杆以及与所述蜗杆啮合的齿轮。 The side-push type motor transmission mechanism according to claim 1, wherein the reduction gear comprises a worm drivingly connected with the motor output shaft and a gear engaged with the worm.
  3. 根据权利要求2所述的侧推式电机传动机构,其特征在于,所述电机输出轴与齿轮的输出轴垂直或平行。 The side-push type motor transmission mechanism according to claim 2, wherein the output shaft of the motor is perpendicular or parallel to the output shaft of the gear.
  4. 根据权利要求2所述的侧推式电机传动机构,其特征在于,所述滑动限位组件还包括套设在所述滑轨上并与所述运动支架固定连接的辅助滑块,所述辅助滑块在所述运动支架的带动下沿所述滑轨滑动。 The side-push motor transmission mechanism according to claim 2, wherein the sliding limit assembly further comprises an auxiliary sliding block sleeved on the sliding rail and fixedly connected with the moving bracket, the auxiliary sliding block The sliding block slides along the sliding rail under the driving of the moving bracket.
  5. 根据权利要求4所述的侧推式电机传动机构,其特征在于,所述壳体的顶部平行开设有沿壳体长度方向延伸的一对导向孔,所述主滑块的顶部和所述辅助滑块的顶部分别凸起以形成插销,所述插销穿设所述导向孔并与所述运动支架固定连接。 The side-push motor transmission mechanism according to claim 4, characterized in that a pair of guide holes extending in the longitudinal direction of the casing are provided in parallel on the top of the casing, and the top of the main slider and the auxiliary The tops of the sliders are respectively protruded to form plug pins, and the plug pins pass through the guide holes and are fixedly connected with the motion bracket.
  6. 根据权利要求2所述的侧推式电机传动机构,其特征在于,所述壳体上于所述滑轨的两端分别设置有限位挡件。 The side-push type motor transmission mechanism according to claim 2, wherein the casing is provided with a limit stopper at both ends of the slide rail.
  7. 根据权利要求2至6任一项所述的侧推式电机传动机构,其特征在于,所述电控板上设置有MCU芯片,侧推式电机传动机构还包括动力补偿检测组件,所述动力补偿检测组件包括与所述MCU芯片电连接的功率检测单元和转速检测单元,所述MCU芯片接收及分析所述功率检测单元和转速检测单元发送的检测值,以计算出电机补偿参数,并根据电机补偿参数调节所述电机的输出电压。 The side-push type motor transmission mechanism according to any one of claims 2 to 6, characterized in that, an MCU chip is arranged on the electronic control board, and the side-push type motor transmission mechanism further comprises a power compensation detection component, and the power The compensation detection component includes a power detection unit and a rotational speed detection unit electrically connected to the MCU chip, and the MCU chip receives and analyzes the detection values sent by the power detection unit and the rotational speed detection unit to calculate the motor compensation parameters, and according to Motor compensation parameters adjust the output voltage of the motor.
  8. 根据权利要求7所述的侧推式电机传动机构,其特征在于,所述电控板上还设置有与所述MCU芯片的信号输出端电连接的驱动MOS管,所述功率检测单元为串联在驱动MOS管上的采样电阻。 The side-push type motor transmission mechanism according to claim 7, wherein the electric control board is further provided with a driving MOS transistor electrically connected to the signal output end of the MCU chip, and the power detection unit is connected in series The sampling resistor on the drive MOS tube.
  9. 根据权利要求7所述的侧推式电机传动机构,其特征在于,所述转速检测单元为设置在电机或减速装置输出端的光电编码器。 The side-push type motor transmission mechanism according to claim 7, wherein the rotational speed detection unit is a photoelectric encoder arranged at the output end of the motor or the reduction gear.
  10. 根据权利要求7所述的侧推式电机传动机构,其特征在于,所述转速检测单元包括固定安装在减速装置的齿轮底部的指针件,所述指针件的末端设有磁性件,所述电控板位于所述指针件的下方,且所述电控板上设置有与所述MCU芯片电连接并用于检测磁场强度的霍尔传感器。 The side-push type motor transmission mechanism according to claim 7, wherein the rotational speed detection unit comprises a pointer member fixedly installed on the bottom of the gear of the reduction gear, the end of the pointer member is provided with a magnetic member, and the electric The control board is located below the pointer, and the electronic control board is provided with a Hall sensor electrically connected with the MCU chip and used for detecting the intensity of the magnetic field.
PCT/CN2021/118349 2020-09-22 2021-09-14 Lateral-push type motor transmission mechanism WO2022062975A1 (en)

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