WO2022062542A1 - Light-emitting apparatus - Google Patents

Light-emitting apparatus Download PDF

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Publication number
WO2022062542A1
WO2022062542A1 PCT/CN2021/103623 CN2021103623W WO2022062542A1 WO 2022062542 A1 WO2022062542 A1 WO 2022062542A1 CN 2021103623 W CN2021103623 W CN 2021103623W WO 2022062542 A1 WO2022062542 A1 WO 2022062542A1
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WO
WIPO (PCT)
Prior art keywords
light
led
led unit
unit module
emitting
Prior art date
Application number
PCT/CN2021/103623
Other languages
French (fr)
Chinese (zh)
Inventor
陈国平
Original Assignee
广州光联电子科技有限公司
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Publication of WO2022062542A1 publication Critical patent/WO2022062542A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/02Fastening of light sources or lamp holders with provision for adjustment, e.g. for focusing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to the technical field of stage lights, and more particularly, to a lighting device.
  • the light source used in traditional stage lighting is gas discharge bulb light source (commonly known as HID), which collects the light emitted by the light source through the reflector, and projects the light through the imaging lens, thereby realizing stage lighting or creating various stage effects.
  • HID gas discharge bulb light source
  • lamps using this light source have high energy consumption, low luminous efficiency, and short product life, and the lamp bulb of the lamp is full of high-voltage metal halide, which has a certain risk factor.
  • LED light-emitting diode
  • the power light source system mostly adopts an array LED light source, and the LED chip of the LED light source is in the shape of a rectangle. As shown in Figure 1, the multi-beams emitted by the LED light source are collimated one by one into near-parallel light by the corresponding collimating lens array, and then uniformed by the opposing fly-eye lens, and then converged on the focal plane by the condenser lens A uniform spot with a certain irradiated area is formed.
  • the opposed fly-eye lens in the prior art includes a first fly-eye lens 301 and a second fly-eye lens 302 , and the first fly-eye lens and the second fly-eye lens are two identical fly-eye lenses
  • the two fly-eye lens units have the same hexagonal arrangement shape, the same size and the same focal length.
  • the light collimated by the collimating lens array is divided into several hexagonal areas in the shape of a fly-eye lens unit by the first fly-eye lens in the light-emitting direction, and then focused on the focal plane by the second fly-eye lens and the condenser lens.
  • a hexagonal light spot in the form of a compound eye unit is formed on it, and the hexagonal light spot is shown in Figure 3; then, a circular aperture is set on the focal plane of the condenser lens, so as to obtain the circle required for the stage light shown in the figure. shape spot.
  • this solution uses an LED chip with a rectangular effective light-emitting surface, the LED chip and its one-to-one corresponding collimating lens array form an axis-to-axis optical system, and the hexagonal compound eye unit is used to perform the optical system.
  • a diaphragm is used to cut into a circular light spot, which results in low light utilization efficiency of the entire optical system, and the optical system is complex and expensive.
  • the present invention aims to overcome the above-mentioned defect of low light utilization efficiency in the prior art, and provides a light-emitting device for improving the light utilization efficiency and reducing the cost.
  • the technical solution adopted by the present invention is to provide a light-emitting device, including an LED array, including several LED unit modules, each LED unit module includes at least one LED chip, and the light-emitting area of the LED unit module is generally in the shape of a Circular; collimating lens array, including several collimating lenses, each collimating lens is aimed at an LED unit module and used for collimating the light emitted by the LED unit module; condenser lens, used for The light collimated by the collimating lens array is focused on a preset focal plane to form a substantially circular and uniform light spot.
  • the light emitted by the LED array is collimated by the collimating lens array into a near-parallel beam, and multiple near-parallel beams are focused on the focal plane preset by the condenser lens through the condenser lens.
  • the images of the LED array are formed on the plane and superimposed together to form a generally circular light spot, that is, the light spot formed at the focal plane is the superposition and accumulation of the images formed by the light-emitting surfaces of the light sources. Since the light-emitting surface of the LED chip is uniform and the entire light-emitting surface of the LED chip emits uniform light, the superposition of the mirror images of the plurality of LED chips on the focal plane of the condensing lens is a uniform light spot.
  • the substantially circular shape means that the light-emitting area of the LED unit module is circular or approximately circular.
  • the opposite fly-eye lens is used to optically homogenize it to form a hexagonal light spot on the focal plane of the condensing lens; this solution combines the light-emitting area of the LED unit module It is set to be generally circular, and without using the opposite fly-eye lens to homogenize it, this solution forms a generally circular and uniform light spot on the focal plane, which is better than the prior art. Said that, in this solution, the opposite fly-eye lens is reduced to greatly reduce the cost, and a light spot with better luminous effect can be obtained.
  • the light-emitting surface of the LED chip includes a non-light-emitting area and a light-emitting area, and the non-light-emitting area is distributed on the periphery of the light-emitting area of the LED chip;
  • the LED unit module includes an LED chip, and the LED chip The light-emitting area is generally circular; or, the LED unit module includes more than two LED chips, and the light-emitting area of each LED chip is combined to form the light-emitting area of the LED unit module.
  • the light-emitting area of the LED chip is the light-emitting area of the LED unit module, and the non-light-emitting area is distributed in the light-emitting area of the LED chip.
  • the periphery of the area can make the light emitted by the light-emitting area of the LED chip more concentrated.
  • this solution is directly improved on the LED chip, and the light-emitting area of the LED chip is set to be substantially circular.
  • the light spot formed on the focal plane of the condenser lens is closer to a circle or a circle.
  • the light-emitting area of the LED unit module is formed by combining the light-emitting areas of each chip in the LED unit module. . Furthermore, the light-emitting areas of each LED chip are concentrated together, which is conducive to forming a uniform light spot, avoiding a large gap between the LED chip and the LED chip, and making the light emitted by the LED unit module in the focusing lens.
  • the light spot formed on the focal plane of the focal plane appears as a black line. Not only that, the light-emitting area and the non-light-emitting area in the LED unit module can be distinguished, so that the non-light-emitting area has an adverse effect on the light-emitting effect of the light-emitting area.
  • the LED unit module includes two LED chips, and the shape of the light-emitting area of each LED chip is generally semicircular; or, the LED unit module includes four LED chips, each LED chip has a The shape of the light emitting area is generally a fan shape with a central angle of 90 degrees.
  • the area of the light-emitting region of the LED chip accounts for at least 70% of the area of the light-emitting surface of the LED chip.
  • the higher the ratio of the area of the light-emitting area of the LED chip to the area of the light-emitting surface of the LED chip the higher the utilization rate of the wafer of the LED chip.
  • the parameter setting of this scheme can obtain a higher utilization of the wafer of the LED chip. rate, thereby improving the luminous efficiency of the LED chip.
  • the light-emitting area of the LED unit module is located in the central area of the LED unit module, and the non-light-emitting area of the LED chip is evenly distributed on the periphery of the light-emitting area of the LED unit module.
  • the light-emitting areas of the LED chips can be concentrated.
  • the LED chips in the LED unit module are grouped together, so that the light in the light-emitting area of the LED unit module can be more concentrated.
  • the LED array is provided on the ceramic substrate, and the ceramic substrate is provided with a first electrode; the LED unit module is provided with a second electrode, and the second electrode is distributed on the LED chip.
  • the first electrode is electrically connected to the second electrode.
  • the first electrodes are provided with two and symmetrically distributed on both sides of the LED unit module, and have a certain distance from the LED unit module; the LED unit module is generally square, so The second electrodes are distributed in the area where the four corners of the LED unit module are located; the second electrodes located on the same side of the LED unit module are connected to the same first electrode.
  • This solution is arranged in this way, so that the driving current passing through the LED chip can be evenly distributed in the entire LED chip, so as to reduce the voltage drop of the current passing through the LED chip, thereby improving the photoelectric efficiency of the LED chip and reducing the junction temperature of the LED chip.
  • the luminous efficiency, lifespan and stability of the LED chip are improved, and even the wafer utilization rate of the entire LED chip manufacturing is improved, thereby reducing the production cost.
  • the junction temperature refers to the temperature of the PN junction.
  • the first electrode is provided with one, and is arranged on one side of the LED unit module, and has a certain distance from the LED unit module; the LED unit module is generally square, corresponding to the LED unit module.
  • the first electrode and the second electrode are distributed in the non-light-emitting area on the same side of the LED unit module, and are all connected to the first electrode.
  • the LED unit modules provided with one LED chip are arranged in the center of the LED array and/or evenly distributed in the edge area of the LED array, and the three adjacent LED unit modules provided with at least two LED chips are Equilateral triangle arrangement.
  • the three adjacent LED unit modules provided with at least two LED chips form an equilateral triangle, which can make the arrangement between the collimating lenses and the collimating lenses in the corresponding collimating lens array more compact. Reduce optical invariants to improve optical illuminance and luminous density of LED arrays.
  • the collimating lens includes a first collimating lens and a second collimating lens sequentially arranged in the light-emitting direction of the LED array, and the first collimating lens and the second collimating lens are respectively connected with the
  • the LED unit modules are in one-to-one correspondence, and the light emitted by the LED unit modules is collimated and emitted through the first collimating lens and the second collimating lens in sequence.
  • the beneficial effects of the present invention are: the present invention is provided with an LED array, a collimating lens array, and a condensing lens, wherein the present invention sets the light-emitting area of the LED unit module to be substantially circular, And without using the opposite fly-eye lens to homogenize the light, a generally circular and uniform light spot is formed on the focal plane, which greatly reduces the cost and obtains a light spot with better luminous effect;
  • the invention optimizes the LED chip and the LED unit module, improves the photoelectric efficiency, luminous efficiency, lifespan, stability, and wafer utilization rate of the LED chip manufacturing, and reduces the junction temperature and production cost of the LED chip.
  • FIG. 1 is a structural diagram of a prior art light-emitting device.
  • FIG. 2 is a structural diagram of an opposed fly-eye lens in the prior art.
  • FIG. 3 is an effect diagram of a simulated light spot in the prior art.
  • FIG. 4 is a structural diagram of the light-emitting device of the present invention.
  • FIG. 5 is a structural diagram of the LED light source module 100 provided with one LED chip.
  • FIG. 6 is a structural diagram of the LED light source module 100 with two LED chips.
  • FIG. 7 is a structural diagram of the LED light source module 100 provided with four LED chips.
  • FIG. 8 is a schematic diagram of the arrangement of the LED light source module 100 and the first electrode 121 .
  • FIG. 9 is a schematic diagram of a second arrangement of the LED light source module 100 and the first electrode 121 .
  • FIG. 10 is a schematic diagram of a third arrangement of the LED light source module 100 and the first electrode 121 .
  • FIG. 11 is an arrangement diagram of the LED array of the present invention.
  • FIG. 12 is an effect diagram of a simulated light spot of the present invention.
  • LED unit module 100 non-light-emitting area 111 , light-emitting area 112 , ceramic substrate 120 , gold wire 122 , first electrode 121 , first collimating lens 201 , second collimating lens 202 , condenser lens 400 , focal plane 500.
  • this embodiment provides a light-emitting device including an LED array, a collimating lens array, and a condensing lens 400 .
  • the LED array is disposed on the ceramic substrate 120, and the ceramic substrate 120 is provided with a first electrode 121, and the LED array is provided with a second electrode, and the first electrode 121 and the second electrode are electrically connected , to power on the LED array.
  • the LED array After the LED array is powered on, the LED array emits light, and the emitted light is collimated by the collimating lens array and then incident on the condensing lens 400 , and then focused and preliminarily focused by the condensing lens 400 .
  • On the set focal plane 500 a substantially circular and uniform light spot is formed.
  • the LED array includes several LED unit modules 100 , each LED unit module 100 includes at least one LED chip, and the LED unit module 100 emits light.
  • the area is generally circular.
  • the substantially circular shape means that the light-emitting area of the LED unit module 100 is circular or approximately circular.
  • the LED chip is generally rectangular, but not limited to a rectangular shape.
  • the LED chip has a light-emitting surface, and the light-emitting surface includes a non-light-emitting area 111 and a light-emitting area 112 , and the non-light-emitting area 111 is distributed on the periphery of the light-emitting area 112 .
  • the light-emitting area of the LED unit module 100 is located in the central area of the LED unit module 100, and the non-light-emitting area of the LED chip is evenly distributed on the LEDs The periphery of the chip light-emitting area 112 .
  • the area of the light-emitting region 112 of the LED chip accounts for at least 70% of the area of the light-emitting surface of the LED chip.
  • the light-emitting area 112 of the LED chip is provided with a PN junction, and the PN junction is the basic principle for the LED chip to emit light.
  • LED chips use light-emitting diodes, and the core part of light-emitting diodes is a wafer composed of P-type semiconductors and N-type semiconductors. There is a transition layer between the P-type semiconductors and the N-type semiconductors, called P-N junction. In the PN junction of some semiconductor materials, when the injected minority carriers and the majority carriers recombine, the excess energy will be released in the form of light, thereby directly converting electrical energy into light energy.
  • the light-emitting area of the LED chip is generally circular. That is to say, the light-emitting area 112 of the LED chip is the light-emitting area of the LED unit module 100 , and the light-emitting area 112 of the LED chip is arranged in the central area of the light-emitting surface of the LED chip. , the non-light-emitting area 111 of the LED chip is distributed on the periphery of the LED unit module 100 .
  • the light-emitting area 112 of each LED chip is combined to form the light-emitting area of the LED unit module 100 , and the The light-emitting area of the LED unit module 100 formed by the combination of the light-emitting areas 112 of the LED chips is generally circular and located in the central area of the LED unit module 100 , while the non-light-emitting areas 111 of the LED chips are evenly distributed in the LED unit The periphery of the light-emitting area of the module 100 .
  • the light-emitting area of the LED unit module 100 is substantially circular: the light-emitting area of the LED unit module 100 is formed by splicing and combining the light-emitting areas 112 of two or more LED chips. A luminous area with a circular or nearly circular outline.
  • the LED chips in the LED unit module 100 are closely arranged and tightly packaged with each other.
  • the LED unit module 100 is provided with two LED chips, and the light-emitting area 112 of each LED chip is substantially semicircular.
  • a part of the edge of the light-emitting area 112 of each LED chip can be flush with a part of the edge of the light-emitting surface of the LED chip, so that the light-emitting area 112 of the LED chip can occupy the light-emitting surface of the LED chip to the maximum extent area.
  • the LED unit module 100 is provided with four LED chips, and the shape of the light-emitting area 112 of each LED chip is generally a fan shape with a central angle of 90 degrees.
  • a part of the edge of the light-emitting area 112 of each LED chip can be flush with a part of the edge of the light-emitting surface of the LED chip, so that the light-emitting area 112 of the LED chip can be occupied to the maximum extent The area of the light-emitting surface of the LED chip.
  • a second electrode is provided in the non-light-emitting area 112 of the LED chip.
  • the second electrode may be connected to the first electrode 121 disposed on the ceramic substrate 120 through gold wires 122 .
  • the first electrodes 121 are provided corresponding to one LED unit module 100 , and the number of first electrodes 121 corresponding to one LED unit module 100 may be one or two, but not limited to one or two first electrodes 121 .
  • the LED chips are square.
  • One of the first electrodes 121 is disposed on one side of the LED unit module 100 and has a certain distance from the LED unit module 100 .
  • a plurality of first electrodes 121 are distributed in the non-light-emitting area 111 on the same side of the LED unit module 100 , and three first electrodes 121 may be provided.
  • the first electrodes 121 are respectively connected to the same first electrode 121 through gold wires 122 .
  • the LED unit module 100 is provided with one LED chip, and the LED chip is square.
  • the four corners of the LED unit module 100 are located in the non-light-emitting area 111 .
  • the second electrodes are distributed in the areas where the four corners of the LED unit module 100 are located. In detail, the second electrodes located on the same side of the LED unit module 100 are connected to the same first electrode 121 .
  • the LED unit module 100 is provided with at least two LED chips, other settings are substantially the same as those shown in FIG. 9 .
  • the application of the LED array is that the LED array includes several LED unit modules 100 , each LED unit module 100 has an LED chip, and the light-emitting area of the LED chip is 112 mm in size. round.
  • the application of the LED array is that the LED array includes several LED unit modules 100, each LED unit module 100 has at least two LED chips, and the light-emitting areas 112 of each LED chip are combined A light-emitting area of the LED unit module 100 is formed, and the light-emitting area of the LED unit module 100 is generally circular.
  • the application of the LED array is that the LED array is approximately arranged in a hexagonal shape.
  • the LED array includes several LED unit modules 100, some of the LED unit modules 100 have one LED chip, and some of the LED unit modules 100 include at least two LED chips.
  • the LED unit module 100 with one LED chip can be mixed with the LED unit module with at least two LED chips.
  • the LED unit module 100 provided with one LED chip is provided with multiple LED units.
  • the LED unit modules 100 provided with at least two LED chips are located in the center of the LED array and/or symmetrically and evenly distributed on the edge of the LED array Since the center of the LED array is the geometric center of the LED array, there may be one or more unit modules 100 with one LED chip located at the center of the LED array.
  • the LED unit modules 100 provided with at least two LED chips adjacent to each other are arranged in an equilateral triangle to improve the luminous density of the LED array.
  • the LED unit modules 100 of the LED chips are arranged in an equilateral triangle.
  • the collimating lens array includes several collimating lenses, and each collimating lens is aligned with one LED unit module 100 and used to collimate the light emitted by the LED unit module 100 .
  • the collimating lens includes a first collimating lens 201 and a second collimating lens 202 sequentially arranged in the light-emitting direction of the LED array.
  • the first collimating lens 201 and the second collimating lens 202 respectively correspond to the LED unit modules 100 one-to-one, and the light emitted by the LED unit modules 100 is collimated and emitted sequentially through the first collimating lens 201 and the second collimating lens 202 .
  • the first collimating lenses 201 are arranged in an array and correspond to the LED unit modules 100 in the LED array one-to-one, and the second collimating lenses 202 are also arranged in an array. and one-to-one correspondence with the LED unit modules 100 in the LED array.
  • the second collimating lenses 202 are seamlessly spliced.
  • the condenser lens 400 is a lens with a positive focal length, and is used to focus the light collimated by the collimating lens array on a preset focal plane 500, as shown in FIG. Circular and uniform light spot. Specifically, a plurality of near-parallel light beams are focused on the focal plane 500 of the condenser lens 400 through the condenser lens 400 , and the images of the LED unit modules 100 are formed on the focal plane 500 and superimposed together to form a substantially circular shape. and uniform light spot.

Abstract

The present invention relates to the technical field of stage lights and provides a light-emitting apparatus, comprising an LED array comprising a plurality of LED unit modules, each LED unit module comprising at least one LED chip, and the light-emitting area of the LED unit module being substantially circular; a collimation lens array, used for performing collimation on the light rays emitted by the LED unit modules; and a condenser lens, used for focusing the light rays collimated by the collimation lens array onto a preset focal plane to form a substantially circular light spot. The present invention sets the light-emitting area of the LED unit modules to be substantially circular and forms a substantially circular and uniform light spot on the focal plane without homogenisation by opposite fly-eye lenses, greatly reducing costs and obtaining light spots with a better light emission effect; the present invention also increases the photoelectric efficiency, light emission efficiency, service life, and stability of the LED chips and the wafer utilisation rate of the LED chip manufacturing, and reduces the junction temperature and production costs of the LED chips.

Description

一种发光装置a light-emitting device 技术领域technical field
本发明涉及舞台灯技术领域,更具体地,涉及一种发光装置。The present invention relates to the technical field of stage lights, and more particularly, to a lighting device.
背景技术Background technique
传统的舞台灯具采用的光源是气体放电灯泡光源(俗称HID),其具体是通过反光杯收集光源发出的光线,通过成像镜头投射出光线,从而实现舞台的照明或制造各种不同的舞台效果。通常情况下,使用这种光源的灯具能耗高、发光效率低、产品寿命短,且灯具的灯胆内充斥高压金卤物,存在着一定的危险系数。The light source used in traditional stage lighting is gas discharge bulb light source (commonly known as HID), which collects the light emitted by the light source through the reflector, and projects the light through the imaging lens, thereby realizing stage lighting or creating various stage effects. Under normal circumstances, lamps using this light source have high energy consumption, low luminous efficiency, and short product life, and the lamp bulb of the lamp is full of high-voltage metal halide, which has a certain risk factor.
近几年,发光二极管LED光源发展迅猛,其为绿色无污染的干净节能光源,且其使用寿命高。随着技术的不断发展,每瓦电功率产生的光通量逐年提高,且工艺日趋成熟,为LED的大规模推广应用具备了条件。In recent years, light-emitting diode (LED) light source has developed rapidly. It is a clean and energy-saving light source that is green and pollution-free, and has a long service life. With the continuous development of technology, the luminous flux generated by each watt of electric power is increasing year by year, and the process is becoming more and more mature, which has provided conditions for the large-scale promotion and application of LED.
但是,由于对应用于舞台灯行业的LED要求其具有功率高、光通量输出大、方向性强、均匀性好,以及其出射光斑为圆形光斑特点,现有技术中应用于舞台灯领域的大功率光源系统多采用阵列式的LED光源,LED光源的LED芯片的形状为长方形。如图1所示,LED光源所发出的多光束一一由对应的准直透镜阵列准直成近平行光,然后由对置复眼透镜进行匀光后,再由聚光透镜汇聚于其焦点平面形成均匀并具有一定照射面积的光斑。However, because the LEDs used in the stage lighting industry are required to have high power, large luminous flux output, strong directionality, good uniformity, and the characteristics of their exit light spots are circular light spots, the existing technology used in the field of stage lights. The power light source system mostly adopts an array LED light source, and the LED chip of the LED light source is in the shape of a rectangle. As shown in Figure 1, the multi-beams emitted by the LED light source are collimated one by one into near-parallel light by the corresponding collimating lens array, and then uniformed by the opposing fly-eye lens, and then converged on the focal plane by the condenser lens A uniform spot with a certain irradiated area is formed.
具体地,如图1和图2所示,现有技术中的对置复眼透镜包括第一复眼透镜301和第二复眼透镜302,第一复眼透镜和第二复眼透镜为两片相同的复眼透镜单元,两片复眼透镜单元均具有相同的六边形排布形状、相同的尺寸及相同的焦距。经准直透镜阵列准直后的光线在出光方向上由第一复眼透镜上分割成若干个如复眼透镜单元形状的六边形区域,再由第二复眼透镜及聚光透镜聚焦于其焦点平面上形成复眼单元状的六边形光斑,所述六边形光斑如图3所示;接着,再在聚光透镜焦平面上设置圆形的光阑,从而获得示的舞台灯所需的圆形光斑。Specifically, as shown in FIGS. 1 and 2 , the opposed fly-eye lens in the prior art includes a first fly-eye lens 301 and a second fly-eye lens 302 , and the first fly-eye lens and the second fly-eye lens are two identical fly-eye lenses The two fly-eye lens units have the same hexagonal arrangement shape, the same size and the same focal length. The light collimated by the collimating lens array is divided into several hexagonal areas in the shape of a fly-eye lens unit by the first fly-eye lens in the light-emitting direction, and then focused on the focal plane by the second fly-eye lens and the condenser lens. A hexagonal light spot in the form of a compound eye unit is formed on it, and the hexagonal light spot is shown in Figure 3; then, a circular aperture is set on the focal plane of the condenser lens, so as to obtain the circle required for the stage light shown in the figure. shape spot.
但是,由于该方案使用了有效发光面为长方形的LED芯片,LED芯片和与其一一对应的准直透镜阵列形成轴对轴的光学系统,且在利用六边形排布形状的复眼单元进行光学积 分出来的六边形光斑基础上,再利用光阑切成圆形光斑,从而导致整个光学系统的光利用效率不高,且光学系统复杂,成本昂贵。However, since this solution uses an LED chip with a rectangular effective light-emitting surface, the LED chip and its one-to-one corresponding collimating lens array form an axis-to-axis optical system, and the hexagonal compound eye unit is used to perform the optical system. On the basis of the integrated hexagonal light spot, a diaphragm is used to cut into a circular light spot, which results in low light utilization efficiency of the entire optical system, and the optical system is complex and expensive.
发明内容SUMMARY OF THE INVENTION
本发明旨在克服上述现有技术光利用效率不高的缺陷,提供一种发光装置,用于提高光利用效率,并降低成本。The present invention aims to overcome the above-mentioned defect of low light utilization efficiency in the prior art, and provides a light-emitting device for improving the light utilization efficiency and reducing the cost.
本发明采取的技术方案是,提供一种发光装置,包括LED阵列,包括若干个LED单元模组,每个LED单元模组包括至少一个LED芯片,所述LED单元模组的发光区域大体上呈圆形;准直透镜阵列,包括若干个准直透镜,每个准直透镜都对准一个LED单元模组并用于对所述LED单元模组发出的光线进行准直;聚光透镜,用于将经所述准直透镜阵列准直后的光线聚焦于预设的焦平面,以形成大体上呈圆形且均匀的光斑。The technical solution adopted by the present invention is to provide a light-emitting device, including an LED array, including several LED unit modules, each LED unit module includes at least one LED chip, and the light-emitting area of the LED unit module is generally in the shape of a Circular; collimating lens array, including several collimating lenses, each collimating lens is aimed at an LED unit module and used for collimating the light emitted by the LED unit module; condenser lens, used for The light collimated by the collimating lens array is focused on a preset focal plane to form a substantially circular and uniform light spot.
本方案中,所述LED阵列发出的光线被所述准直透镜阵列准直成近平行光束出射,多束近平行光束经由聚光透镜聚焦于聚光透镜预设的焦平面上,在其焦平面上形成LED阵列的映像并叠加在一块,形成了大体呈圆形的光斑,即所述焦平面处所形成的光斑为各光源的发光表面所形成的映像的叠加累积。由于LED芯片的发光面均匀,LED芯片的整个发光面发光均匀,所以在聚光透镜的焦平面的多个LED芯片的镜像的叠加即为均匀的光斑。所述大体上呈圆形,是指所述LED单元模组的发光区域为圆形,或为近似圆形。In this solution, the light emitted by the LED array is collimated by the collimating lens array into a near-parallel beam, and multiple near-parallel beams are focused on the focal plane preset by the condenser lens through the condenser lens. The images of the LED array are formed on the plane and superimposed together to form a generally circular light spot, that is, the light spot formed at the focal plane is the superposition and accumulation of the images formed by the light-emitting surfaces of the light sources. Since the light-emitting surface of the LED chip is uniform and the entire light-emitting surface of the LED chip emits uniform light, the superposition of the mirror images of the plurality of LED chips on the focal plane of the condensing lens is a uniform light spot. The substantially circular shape means that the light-emitting area of the LED unit module is circular or approximately circular.
相比现有技术LED阵列使用了长方形的芯片,使用对置复眼透镜对其进行光学匀光以在聚光透镜的焦平面上形成的六边形光斑;本方案将LED单元模组的发光区域设置为大体上呈圆形,且在不采用对置复眼透镜对其进行匀光的情况下,本方案在焦平面上形成了大体上成圆形且均匀的光斑,这相比现有技术来说,本方案缩减了对置复眼透镜以大大缩减了成本,且得到发光效果更好的光斑。Compared with the prior art LED array using a rectangular chip, the opposite fly-eye lens is used to optically homogenize it to form a hexagonal light spot on the focal plane of the condensing lens; this solution combines the light-emitting area of the LED unit module It is set to be generally circular, and without using the opposite fly-eye lens to homogenize it, this solution forms a generally circular and uniform light spot on the focal plane, which is better than the prior art. Said that, in this solution, the opposite fly-eye lens is reduced to greatly reduce the cost, and a light spot with better luminous effect can be obtained.
优选地,所述LED芯片的发光面包括不发光区域和发光区域,所述不发光区域分布于所述LED芯片发光区域的外围;所述LED单元模组包括一个LED芯片,且所述LED芯片发光区域大体上呈圆形;或,所述LED单元模组包括两个以上LED芯片,每个LED芯片的发光区域组合形成所述LED单元模组的发光区域。本方案中,在所述LED单元模组只有一个LED芯片的情况下,所述LED芯片的发光区域即为该LED单元模组的发光区域,所述不发光区域分布于所述LED芯片的发光区域外围,能够使得所述LED芯片的发光区域所发出的光线更加集中。相比现有技术为获得接近圆形的光斑而将所述LED阵列成近圆形排布,本 方案直接在LED芯片上进行改进,将LED芯片的发光区域设置为大体上呈近圆形,其在所述聚光透镜的焦平面上所形成的光斑更接近圆形或为圆形。Preferably, the light-emitting surface of the LED chip includes a non-light-emitting area and a light-emitting area, and the non-light-emitting area is distributed on the periphery of the light-emitting area of the LED chip; the LED unit module includes an LED chip, and the LED chip The light-emitting area is generally circular; or, the LED unit module includes more than two LED chips, and the light-emitting area of each LED chip is combined to form the light-emitting area of the LED unit module. In this solution, when the LED unit module has only one LED chip, the light-emitting area of the LED chip is the light-emitting area of the LED unit module, and the non-light-emitting area is distributed in the light-emitting area of the LED chip. The periphery of the area can make the light emitted by the light-emitting area of the LED chip more concentrated. Compared with the prior art in which the LED array is arranged in a nearly circular shape to obtain a nearly circular light spot, this solution is directly improved on the LED chip, and the light-emitting area of the LED chip is set to be substantially circular. The light spot formed on the focal plane of the condenser lens is closer to a circle or a circle.
在所述LED单元模组有至少两个LED芯片的情况下,由LED单元模组内的各个芯片的发光区域组合形成LED单元模组的发光区域,如此设置,以符合光照强度更大的场所。再者,每个LED芯片的发光区域集中在一起,有利于形成均匀的光斑,避免LED芯片与LED芯片出现较大的缝隙,而使得所述LED单元模组所发出的光线在所述聚焦透镜的焦平面上形成的光斑出现黑线的情况。不仅如此,所述能够将LED单元模组中的发光区域和不发光区域区分开来,使得所述不发光区域对发光区域的出光效果产生不良影响。In the case that the LED unit module has at least two LED chips, the light-emitting area of the LED unit module is formed by combining the light-emitting areas of each chip in the LED unit module. . Furthermore, the light-emitting areas of each LED chip are concentrated together, which is conducive to forming a uniform light spot, avoiding a large gap between the LED chip and the LED chip, and making the light emitted by the LED unit module in the focusing lens. The light spot formed on the focal plane of the focal plane appears as a black line. Not only that, the light-emitting area and the non-light-emitting area in the LED unit module can be distinguished, so that the non-light-emitting area has an adverse effect on the light-emitting effect of the light-emitting area.
优选地,所述LED单元模组包括两个LED芯片,每个LED芯片的发光区域的形状大体上呈半圆形;或,所述LED单元模组包括四个LED芯片,每个LED芯片的发光区域的形状大体上呈圆心角为90度的扇形。Preferably, the LED unit module includes two LED chips, and the shape of the light-emitting area of each LED chip is generally semicircular; or, the LED unit module includes four LED chips, each LED chip has a The shape of the light emitting area is generally a fan shape with a central angle of 90 degrees.
优选地,所述LED芯片发光区域的面积至少占所述LED芯片发光面的面积的70%。本方案中,LED芯片发光区域的面积占LED芯片发光面的面积的比例越高,LED芯片的晶元利用率越高,本方案的参数设定,能够获得较高的LED芯片的晶元利用率,从而提高LED芯片的发光效率。Preferably, the area of the light-emitting region of the LED chip accounts for at least 70% of the area of the light-emitting surface of the LED chip. In this scheme, the higher the ratio of the area of the light-emitting area of the LED chip to the area of the light-emitting surface of the LED chip, the higher the utilization rate of the wafer of the LED chip. The parameter setting of this scheme can obtain a higher utilization of the wafer of the LED chip. rate, thereby improving the luminous efficiency of the LED chip.
优选地,所述LED单元模组的发光区域位于所述LED单元模组的中心区域,所述LED芯片的不发光区域均匀分布于所述LED单元模组的发光区域的外围。本方案如此设置,能够将LED芯片的发光区域集中。当LED单元模组存在多个LED芯片时,将该LED单元模组中的各个LED芯片集中在一起,能够使得LED单元模组的发光区域的光线更加集中。Preferably, the light-emitting area of the LED unit module is located in the central area of the LED unit module, and the non-light-emitting area of the LED chip is evenly distributed on the periphery of the light-emitting area of the LED unit module. In this solution, the light-emitting areas of the LED chips can be concentrated. When there are multiple LED chips in the LED unit module, the LED chips in the LED unit module are grouped together, so that the light in the light-emitting area of the LED unit module can be more concentrated.
优选地,所述LED阵列设置于所述陶瓷基板上,所述陶瓷基板设有第一电极;所述LED单元模组设有第二电极,且所述第二电极分布于所述LED芯片的不发光区域,所述第一电极电连接于所述第二电极。本方案如此设置,能够避免所述第二电极对发光区域的出光效果产生影响。Preferably, the LED array is provided on the ceramic substrate, and the ceramic substrate is provided with a first electrode; the LED unit module is provided with a second electrode, and the second electrode is distributed on the LED chip. In the non-emitting area, the first electrode is electrically connected to the second electrode. The arrangement of this solution can avoid the influence of the second electrode on the light extraction effect of the light emitting area.
优选地,所述第一电极设有两个并对称分布于所述LED单元模组两侧,并与所述LED单元模组之间具有一定距离;所述LED单元模组大体呈正方形,所述第二电极分布于所述LED单元模组的四个角所在区域;位于LED单元模组同一侧的第二电极连接到同一个第一电极上。本方案如此设置,能够使得通过LED芯片的驱动电流均匀地分布于整个LED芯片,以降低电流经过LED芯片的压降,从而提高了LED芯片的光电效率并降低了LED芯片的结温,与此同时,还有提高了LED芯片的发光效率、寿命及稳定性,甚至还提高了整个LED 芯片制造的晶元利用率,从而降低生产成本。所述节温指PN节的温度。Preferably, the first electrodes are provided with two and symmetrically distributed on both sides of the LED unit module, and have a certain distance from the LED unit module; the LED unit module is generally square, so The second electrodes are distributed in the area where the four corners of the LED unit module are located; the second electrodes located on the same side of the LED unit module are connected to the same first electrode. This solution is arranged in this way, so that the driving current passing through the LED chip can be evenly distributed in the entire LED chip, so as to reduce the voltage drop of the current passing through the LED chip, thereby improving the photoelectric efficiency of the LED chip and reducing the junction temperature of the LED chip. At the same time, the luminous efficiency, lifespan and stability of the LED chip are improved, and even the wafer utilization rate of the entire LED chip manufacturing is improved, thereby reducing the production cost. The junction temperature refers to the temperature of the PN junction.
优选地,所述第一电极设有一个,且设置于所述LED单元模组一侧,并与所述LED单元模组之间具有一定距离;所述LED单元模组大体呈正方形,对应所述第一电极,所述第二电极分布于所述LED单元模组同一侧的不发光区域,且均连接于所述第一电极。Preferably, the first electrode is provided with one, and is arranged on one side of the LED unit module, and has a certain distance from the LED unit module; the LED unit module is generally square, corresponding to the LED unit module. The first electrode and the second electrode are distributed in the non-light-emitting area on the same side of the LED unit module, and are all connected to the first electrode.
优选地,设有一个LED芯片的LED单元模组设置于LED阵列中心和/或对称均匀分布于LED阵列边缘区域,两两相邻的三个设有至少两个LED芯片的LED单元模组呈等边三角形排布。本方案中,两两相邻的三个设有至少两个LED芯片的LED单元模组呈等边三角形可以使对应的准直透镜阵列中的准直透镜与准直透镜之间排列更紧凑,减小光学不变量,以提高光学照度和LED阵列的发光密度。Preferably, the LED unit modules provided with one LED chip are arranged in the center of the LED array and/or evenly distributed in the edge area of the LED array, and the three adjacent LED unit modules provided with at least two LED chips are Equilateral triangle arrangement. In this solution, the three adjacent LED unit modules provided with at least two LED chips form an equilateral triangle, which can make the arrangement between the collimating lenses and the collimating lenses in the corresponding collimating lens array more compact. Reduce optical invariants to improve optical illuminance and luminous density of LED arrays.
优选地,所述准直透镜包括依次设置于所述LED阵列发光方向上的第一准直透镜、第二准直透镜,所述第一准直透镜、所述第二准直透镜分别与所述LED单元模组一一对应,所述LED单元模组发出的光线依次经所述第一准直透镜、所述第二准直透镜准直出射。Preferably, the collimating lens includes a first collimating lens and a second collimating lens sequentially arranged in the light-emitting direction of the LED array, and the first collimating lens and the second collimating lens are respectively connected with the The LED unit modules are in one-to-one correspondence, and the light emitted by the LED unit modules is collimated and emitted through the first collimating lens and the second collimating lens in sequence.
与现有技术相比,本发明的有益效果为:本发明设置了LED阵列、准直透镜阵列、聚光透镜,其中,本发明将LED单元模组的发光区域设置为大体上呈圆形,且在不采用对置复眼透镜对其进行匀光的情况下,在焦平面上形成了大体上呈圆形且均匀的光斑,大大缩减了成本,且得到发光效果更好的光斑;其中,本发明对所述LED芯片及LED单元模组进行优化,提高了LED芯片的光电效率、发光效率、寿命、稳定性、LED芯片制造的晶元利用率,降低了LED芯片的结温和生产成本。Compared with the prior art, the beneficial effects of the present invention are: the present invention is provided with an LED array, a collimating lens array, and a condensing lens, wherein the present invention sets the light-emitting area of the LED unit module to be substantially circular, And without using the opposite fly-eye lens to homogenize the light, a generally circular and uniform light spot is formed on the focal plane, which greatly reduces the cost and obtains a light spot with better luminous effect; The invention optimizes the LED chip and the LED unit module, improves the photoelectric efficiency, luminous efficiency, lifespan, stability, and wafer utilization rate of the LED chip manufacturing, and reduces the junction temperature and production cost of the LED chip.
附图说明Description of drawings
图1为现有技术发光装置的结构图。FIG. 1 is a structural diagram of a prior art light-emitting device.
图2为现有技术对置复眼透镜的结构图。FIG. 2 is a structural diagram of an opposed fly-eye lens in the prior art.
图3为现有技术仿真光斑效果图。FIG. 3 is an effect diagram of a simulated light spot in the prior art.
图4为本发明发光装置的结构图。FIG. 4 is a structural diagram of the light-emitting device of the present invention.
图5为LED光源模组100设有一个LED芯片的结构图。FIG. 5 is a structural diagram of the LED light source module 100 provided with one LED chip.
图6为LED光源模组100设有两个LED芯片的结构图。FIG. 6 is a structural diagram of the LED light source module 100 with two LED chips.
图7为LED光源模组100设有四个LED芯片的结构图。FIG. 7 is a structural diagram of the LED light source module 100 provided with four LED chips.
图8为LED光源模组100与第一电极121的排布方式一示意图。FIG. 8 is a schematic diagram of the arrangement of the LED light source module 100 and the first electrode 121 .
图9为LED光源模组100与第一电极121的排布方式二示意图。FIG. 9 is a schematic diagram of a second arrangement of the LED light source module 100 and the first electrode 121 .
图10为LED光源模组100与第一电极121的排布方式三示意图。FIG. 10 is a schematic diagram of a third arrangement of the LED light source module 100 and the first electrode 121 .
图11为本发明LED阵列排布图。FIG. 11 is an arrangement diagram of the LED array of the present invention.
图12为本发明仿真光斑效果图。FIG. 12 is an effect diagram of a simulated light spot of the present invention.
附图标记:LED单元模组100、不发光区域111、发光区域112、陶瓷基板120、金线122、第一电极121、第一准直透镜201、第二准直透镜202、聚光透镜400、焦平面500。Reference numerals: LED unit module 100 , non-light-emitting area 111 , light-emitting area 112 , ceramic substrate 120 , gold wire 122 , first electrode 121 , first collimating lens 201 , second collimating lens 202 , condenser lens 400 , focal plane 500.
具体实施方式detailed description
本发明附图仅用于示例性说明,不能理解为对本发明的限制。为了更好说明以下实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The accompanying drawings of the present invention are only used for exemplary illustration, and should not be construed as limiting the present invention. In order to better illustrate the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, which do not represent the size of the actual product; for those skilled in the art, some well-known structures and their descriptions in the drawings may be omitted. understandable.
实施例1Example 1
如图4所示,本实施例提供一种发光装置,包括LED阵列、准直透镜阵列、聚光透镜400。As shown in FIG. 4 , this embodiment provides a light-emitting device including an LED array, a collimating lens array, and a condensing lens 400 .
为了方便理解本实施例1所提供的一种发光装置,下面首先说明一下其应用过程。所述LED阵列设置于陶瓷基板120上,且所述陶瓷基板120设置有第一电极121,所述LED阵列中设置有第二电极,通过将第一电极121和所述第二电极实现电连接,实现对LED阵列通电。所述LED阵列通电后,所述LED阵列发出光线,且其发出的光线经过所述准直透镜阵列准直后,入射到所述聚光透镜400,再由所述聚光透镜400聚焦与预设的焦平面500上,以形成大体上呈圆形且均匀的光斑。In order to facilitate understanding of the light-emitting device provided in Embodiment 1, the application process of the light-emitting device is first described below. The LED array is disposed on the ceramic substrate 120, and the ceramic substrate 120 is provided with a first electrode 121, and the LED array is provided with a second electrode, and the first electrode 121 and the second electrode are electrically connected , to power on the LED array. After the LED array is powered on, the LED array emits light, and the emitted light is collimated by the collimating lens array and then incident on the condensing lens 400 , and then focused and preliminarily focused by the condensing lens 400 . On the set focal plane 500, a substantially circular and uniform light spot is formed.
其中,如图5、图6、图7所示,所述LED阵列,包括若干个LED单元模组100,每个LED单元模组100包括至少一个LED芯片,所述LED单元模组100的发光区域大体上呈圆形。所述大体上呈圆形,是指所述LED单元模组100的发光区域为圆形,或为近似圆形。Wherein, as shown in FIG. 5 , FIG. 6 , and FIG. 7 , the LED array includes several LED unit modules 100 , each LED unit module 100 includes at least one LED chip, and the LED unit module 100 emits light. The area is generally circular. The substantially circular shape means that the light-emitting area of the LED unit module 100 is circular or approximately circular.
具体地,所述LED芯片大体上呈长方形,但不仅限于长方形。所述LED芯片具有发光面,所述发光面包括不发光区域111和发光区域112,所述不发光区域111分布于所述发光区域112外围。为了使得所述LED单元模组100的光线更加集中,所述LED单元模组100的发光区域位于所述LED单元模组100的中心区域,所述LED芯片的不发光区域均匀分布于所述LED芯片发光区域112的外围。具体地,所述LED芯片发光区域112的面积至少占所述LED芯片发光面的面积的70%。Specifically, the LED chip is generally rectangular, but not limited to a rectangular shape. The LED chip has a light-emitting surface, and the light-emitting surface includes a non-light-emitting area 111 and a light-emitting area 112 , and the non-light-emitting area 111 is distributed on the periphery of the light-emitting area 112 . In order to make the light of the LED unit module 100 more concentrated, the light-emitting area of the LED unit module 100 is located in the central area of the LED unit module 100, and the non-light-emitting area of the LED chip is evenly distributed on the LEDs The periphery of the chip light-emitting area 112 . Specifically, the area of the light-emitting region 112 of the LED chip accounts for at least 70% of the area of the light-emitting surface of the LED chip.
具体地,所述LED芯片的发光区域112设有PN节,PN结为LED芯片发光的基本原 理。详细地,LED芯片采用的是发光二极管,而发光二极管的核心部分是由P型半导体和N型半导体组成的晶片,在P型半导体和N型半导体之间有一个过渡层,称为P-N结。在一些半导体材料的PN结中,注入少数载流子与多数载流子复合时会把多余的能量以光的形式释放出来,从而把电能直接转换为光能。Specifically, the light-emitting area 112 of the LED chip is provided with a PN junction, and the PN junction is the basic principle for the LED chip to emit light. In detail, LED chips use light-emitting diodes, and the core part of light-emitting diodes is a wafer composed of P-type semiconductors and N-type semiconductors. There is a transition layer between the P-type semiconductors and the N-type semiconductors, called P-N junction. In the PN junction of some semiconductor materials, when the injected minority carriers and the majority carriers recombine, the excess energy will be released in the form of light, thereby directly converting electrical energy into light energy.
如图5所示,当所述LED单元模组100只有一个LED芯片时,所述LED芯片的发光区域大体呈圆形。也就是说,所述LED芯片的发光区域112即为所述LED单元模组100的发光区域,且所述LED芯片的发光区域112设置于所述LED芯片发光面上的中心区域,与此同时,所述LED芯片的不发光区域111分布于所述LED单元模组100的外围。As shown in FIG. 5 , when the LED unit module 100 has only one LED chip, the light-emitting area of the LED chip is generally circular. That is to say, the light-emitting area 112 of the LED chip is the light-emitting area of the LED unit module 100 , and the light-emitting area 112 of the LED chip is arranged in the central area of the light-emitting surface of the LED chip. , the non-light-emitting area 111 of the LED chip is distributed on the periphery of the LED unit module 100 .
如图6和图7所示,当所述LED单元模组100包括两个以上LED芯片时,每个LED芯片的发光区域112组合形成所述LED单元模组100的发光区域,且由所述LED芯片的发光区域112组合形成的LED单元模组100的发光区域大体上呈圆形并位于LED单元模组100的中心区域,而所述LED芯片的不发光区域111均匀分布于所述LED单元模组100的发光区域的外围。在此情况中,所述LED单元模组100的发光区域大体上呈圆形可理解为:LED单元模组100的发光区域由两个以上LED芯片的发光区域112拼接组合一起后所述形成一个轮廓呈圆形或是近圆形的发光区域。详细地,所述LED单元模组100中的LED芯片排列紧密,并相互紧密地封装在一起。As shown in FIG. 6 and FIG. 7 , when the LED unit module 100 includes two or more LED chips, the light-emitting area 112 of each LED chip is combined to form the light-emitting area of the LED unit module 100 , and the The light-emitting area of the LED unit module 100 formed by the combination of the light-emitting areas 112 of the LED chips is generally circular and located in the central area of the LED unit module 100 , while the non-light-emitting areas 111 of the LED chips are evenly distributed in the LED unit The periphery of the light-emitting area of the module 100 . In this case, it can be understood that the light-emitting area of the LED unit module 100 is substantially circular: the light-emitting area of the LED unit module 100 is formed by splicing and combining the light-emitting areas 112 of two or more LED chips. A luminous area with a circular or nearly circular outline. In detail, the LED chips in the LED unit module 100 are closely arranged and tightly packaged with each other.
在一个具体实施例中,如图6所示,所述LED单元模组100设有两个LED芯片,每个LED芯片的发光区域112大体上呈半圆形。详细地,每个LED芯片的发光区域112的部分边缘可以与所述LED芯片发光面的部分边缘齐平,如此一来,能够使得所述LED芯片的发光区域112最大化地占用LED芯片发光面的面积。In a specific embodiment, as shown in FIG. 6 , the LED unit module 100 is provided with two LED chips, and the light-emitting area 112 of each LED chip is substantially semicircular. In detail, a part of the edge of the light-emitting area 112 of each LED chip can be flush with a part of the edge of the light-emitting surface of the LED chip, so that the light-emitting area 112 of the LED chip can occupy the light-emitting surface of the LED chip to the maximum extent area.
在一个具体实施例中,如图7所示,所述LED单元模组100设有四个LED芯片,每个LED芯片的发光区域112的形状大体上呈圆心角为90度的扇形。详细地,与上述相同,每个LED芯片的发光区域112的部分边缘可以与所述LED芯片发光面的部分边缘齐平,如此一来,能够使得所述LED芯片的发光区域112最大化地占用LED芯片发光面的面积。In a specific embodiment, as shown in FIG. 7 , the LED unit module 100 is provided with four LED chips, and the shape of the light-emitting area 112 of each LED chip is generally a fan shape with a central angle of 90 degrees. In detail, the same as the above, a part of the edge of the light-emitting area 112 of each LED chip can be flush with a part of the edge of the light-emitting surface of the LED chip, so that the light-emitting area 112 of the LED chip can be occupied to the maximum extent The area of the light-emitting surface of the LED chip.
如图8、图9、图10所示,具体地,为了实现LED阵列通电,在所述LED芯片的不发光区域112设置了第二电极。所述第二电极可以通过金线122连接于设置于陶瓷基板120上的第一电极121。所述第一电极121对应一个LED单元模组100设置,一个LED单元模组100所对应的第一电极121可以是一个,也可以是两个,但不仅限于设置一个或两个第一电极121。As shown in FIG. 8 , FIG. 9 , and FIG. 10 , specifically, in order to realize the power-on of the LED array, a second electrode is provided in the non-light-emitting area 112 of the LED chip. The second electrode may be connected to the first electrode 121 disposed on the ceramic substrate 120 through gold wires 122 . The first electrodes 121 are provided corresponding to one LED unit module 100 , and the number of first electrodes 121 corresponding to one LED unit module 100 may be one or two, but not limited to one or two first electrodes 121 .
在一个具体的实施例中,如图8所示,所述LED芯片呈正方形。所述第一电极121设有一个,并设置于所述LED单元模组100一侧,并与所述LED单元模组100之间具有一定的距离。对应所述第一电极121的位置,LED单元模组100同一侧的不发光区域111分布有多个第一电极121,可以设有三个第一电极121。详细地,所述第一电极121分别通过金线122连接于同一个第一电极121上。In a specific embodiment, as shown in FIG. 8 , the LED chips are square. One of the first electrodes 121 is disposed on one side of the LED unit module 100 and has a certain distance from the LED unit module 100 . Corresponding to the positions of the first electrodes 121 , a plurality of first electrodes 121 are distributed in the non-light-emitting area 111 on the same side of the LED unit module 100 , and three first electrodes 121 may be provided. In detail, the first electrodes 121 are respectively connected to the same first electrode 121 through gold wires 122 .
在一个具体的实施例中,如图9所示,所述LED单元模组100设有一个LED芯片,所述LED芯片呈正方形。所述第一电极121设有两个,并对称分布于所述LED单元模组100两侧,并与所述LED单元模组100之间具有一定距离。为了能够使得所述LED芯片的驱动电流可以均匀地分布于整个芯片,有利于提升效率或提高芯片的寿命及稳定性,所述LED单元模组100的四个角所在区域为不发光区域111,所述第二电极分布于所述LED单元模组100的四个角所在区域。详细地,位于LED单元模组100同一侧的第二电极连接到同一个第一电极121上。In a specific embodiment, as shown in FIG. 9 , the LED unit module 100 is provided with one LED chip, and the LED chip is square. There are two first electrodes 121 , which are symmetrically distributed on both sides of the LED unit module 100 and have a certain distance from the LED unit module 100 . In order to enable the driving current of the LED chip to be evenly distributed over the entire chip, which is beneficial to improve efficiency or improve the life and stability of the chip, the four corners of the LED unit module 100 are located in the non-light-emitting area 111 . The second electrodes are distributed in the areas where the four corners of the LED unit module 100 are located. In detail, the second electrodes located on the same side of the LED unit module 100 are connected to the same first electrode 121 .
在一个具体的实施例中,如图10所示,所述LED单元模组100除了设有至少两个LED芯片之外,其余的设置大体与图9所示大致相同。In a specific embodiment, as shown in FIG. 10 , except that the LED unit module 100 is provided with at least two LED chips, other settings are substantially the same as those shown in FIG. 9 .
在具体一个实施例中,所述LED阵列的应用为,所述LED阵列若干个LED单元模组100,每个LED单元模组100具有一个LED芯片,所述LED芯片的发光区域大112体上呈圆形。In a specific embodiment, the application of the LED array is that the LED array includes several LED unit modules 100 , each LED unit module 100 has an LED chip, and the light-emitting area of the LED chip is 112 mm in size. round.
在具体一个实施例中,所述LED阵列的应用为,所述LED阵列若干个LED单元模组100,每个LED单元模组100具有至少两个LED芯片,每个LED芯片的发光区域112组合形成所述LED单元模组100的发光区域,所述LED单元模组100的发光区域大体呈圆形。In a specific embodiment, the application of the LED array is that the LED array includes several LED unit modules 100, each LED unit module 100 has at least two LED chips, and the light-emitting areas 112 of each LED chip are combined A light-emitting area of the LED unit module 100 is formed, and the light-emitting area of the LED unit module 100 is generally circular.
在具体一个实施例中,所述LED阵列的应用为,所述LED阵列大致呈六边形排列。所述LED阵列若干个LED单元模组100,部分LED单元模组100具有一个LED芯片,部分LED单元模组100包括至少两个LED芯片。具有一个LED芯片的LED单元模组100可以与具有至少两个LED芯片的LED单元模组混合,具体地,如图11所示,设有一个LED芯片的LED单元模组100设有多个,设有至少两个LED芯片的LED单元模组100设有多个,具体的排布为:设有一个LED芯片的LED单元模组100设于LED阵列中心和/或对称均匀分布于LED阵列边缘区域,由于所述LED阵列中心为LED阵列的几何中心,因此,位于LED阵列中心的设有一个LED芯片的单元模组100可以有一个,也可以有多个。在LED阵列中,两两相邻的设有至少两个LED芯片的LED单元模组100呈等边三角形排布,以提高 LED阵列的发光密度,详细地,两两相邻的设有两个LED芯片的LED单元模组100呈等边三角形排布。In a specific embodiment, the application of the LED array is that the LED array is approximately arranged in a hexagonal shape. The LED array includes several LED unit modules 100, some of the LED unit modules 100 have one LED chip, and some of the LED unit modules 100 include at least two LED chips. The LED unit module 100 with one LED chip can be mixed with the LED unit module with at least two LED chips. Specifically, as shown in FIG. 11 , the LED unit module 100 provided with one LED chip is provided with multiple LED units. There are multiple LED unit modules 100 provided with at least two LED chips, and the specific arrangement is as follows: the LED unit modules 100 provided with one LED chip are located in the center of the LED array and/or symmetrically and evenly distributed on the edge of the LED array Since the center of the LED array is the geometric center of the LED array, there may be one or more unit modules 100 with one LED chip located at the center of the LED array. In the LED array, the LED unit modules 100 provided with at least two LED chips adjacent to each other are arranged in an equilateral triangle to improve the luminous density of the LED array. The LED unit modules 100 of the LED chips are arranged in an equilateral triangle.
其中,所述准直透镜阵列包括若干个准直透镜,每个准直透镜都对准一个LED单元模组100并用于对所述LED单元模组100发出的光线进行准直。具体地,所述准直透镜包括依次设置于所述LED阵列发光方向上的第一准直透镜201、第二准直透镜202,所述第一准直透镜201、所述第二准直透镜202分别与所述LED单元模组100一一对应,所述LED单元模组100发出的光线依次经所述第一准直透镜201、所述第二准直透镜202准直出射。也可以说,所述第一准直透镜201呈阵列式排布,并与所述LED阵列中的LED单元模组100一一对应,所述第二准直透镜202也呈阵列式排布,并与所述LED阵列中的LED单元模组100、一一对应。详细地,所述第二准直透镜202之间无缝拼接。The collimating lens array includes several collimating lenses, and each collimating lens is aligned with one LED unit module 100 and used to collimate the light emitted by the LED unit module 100 . Specifically, the collimating lens includes a first collimating lens 201 and a second collimating lens 202 sequentially arranged in the light-emitting direction of the LED array. The first collimating lens 201 and the second collimating lens 202 respectively correspond to the LED unit modules 100 one-to-one, and the light emitted by the LED unit modules 100 is collimated and emitted sequentially through the first collimating lens 201 and the second collimating lens 202 . It can also be said that the first collimating lenses 201 are arranged in an array and correspond to the LED unit modules 100 in the LED array one-to-one, and the second collimating lenses 202 are also arranged in an array. and one-to-one correspondence with the LED unit modules 100 in the LED array. In detail, the second collimating lenses 202 are seamlessly spliced.
其中,聚光透镜400为具有正焦距的透镜,且其用于将经所述准直透镜阵列准直后的光线聚焦于预设的焦平面500,如图10所示,以形成大体上呈圆形且均匀的光斑。具体地,多束近平行光束经由聚光透镜400聚焦于聚光透镜400的焦平面500上,在其焦平面500上形成LED单元模组100的映像并叠加在一块,形成大体上呈圆形且均匀的光斑。The condenser lens 400 is a lens with a positive focal length, and is used to focus the light collimated by the collimating lens array on a preset focal plane 500, as shown in FIG. Circular and uniform light spot. Specifically, a plurality of near-parallel light beams are focused on the focal plane 500 of the condenser lens 400 through the condenser lens 400 , and the images of the LED unit modules 100 are formed on the focal plane 500 and superimposed together to form a substantially circular shape. and uniform light spot.
显然,本发明的上述实施例仅仅是为清楚地说明本发明技术方案所作的举例,而并非是对本发明的具体实施方式的限定。凡在本发明权利要求书的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the specific embodiments of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principle of the claims of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种发光装置,其特征在于,包括:A light-emitting device, characterized in that it includes:
    LED阵列,包括若干个LED单元模组(100),每个LED单元模组(100)包括至少一个LED芯片,所述LED单元模组(100)的发光区域大体上呈圆形;The LED array includes several LED unit modules (100), each LED unit module (100) includes at least one LED chip, and the light-emitting area of the LED unit module (100) is generally circular;
    准直透镜阵列,包括若干个准直透镜,每个准直透镜都对准一个LED单元模组(100)并用于对所述LED单元模组(100)发出的光线进行准直;A collimating lens array, comprising a plurality of collimating lenses, each collimating lens is aligned with an LED unit module (100) and used for collimating the light emitted by the LED unit module (100);
    聚光透镜(400),用于将经所述准直透镜阵列准直后的光线聚焦于预设的焦平面(500),以形成大体上呈圆形且均匀的光斑。A condenser lens (400) is used for focusing the light collimated by the collimating lens array on a preset focal plane (500) to form a substantially circular and uniform light spot.
  2. 根据权利要求1所述的一种发光装置,其特征在于,所述LED芯片的发光面包括不发光区域(111)和发光区域(112),所述不发光区域(111)分布于所述LED芯片发光区域(112)的外围;所述LED单元模组(100)包括一个LED芯片,且所述LED芯片发光区域(112)大体上呈圆形;The light-emitting device according to claim 1, wherein the light-emitting surface of the LED chip comprises a non-light-emitting area (111) and a light-emitting area (112), and the non-light-emitting area (111) is distributed on the LED the periphery of the chip light-emitting area (112); the LED unit module (100) includes an LED chip, and the LED chip light-emitting area (112) is substantially circular;
    或,所述LED单元模组(100)包括两个以上LED芯片,每个LED芯片的发光区域(112)组合形成所述LED单元模组(100)的发光区域。Or, the LED unit module (100) includes more than two LED chips, and the light-emitting area (112) of each LED chip is combined to form the light-emitting area of the LED unit module (100).
  3. 根据权利要求2所述的一种发光装置,其特征在于,所述LED单元模组(100)包括两个LED芯片,每个LED芯片的发光区域的形状大体上呈半圆形;The light-emitting device according to claim 2, wherein the LED unit module (100) comprises two LED chips, and the shape of the light-emitting area of each LED chip is substantially semicircular;
    或,所述LED单元模组(100)包括四个LED芯片,每个LED芯片的发光区域的形状大体上呈圆心角为90度的扇形。Or, the LED unit module (100) includes four LED chips, and the shape of the light-emitting area of each LED chip is generally a fan shape with a central angle of 90 degrees.
  4. 根据权利要求2或3任一项所述的一种发光装置,其特征在于,所述LED芯片发光区域(112)的面积至少占所述LED芯片发光面的面积的70%。The light-emitting device according to any one of claims 2 or 3, wherein the area of the LED chip light-emitting region (112) accounts for at least 70% of the area of the LED chip light-emitting surface.
  5. 根据权利要求1所述的一种发光装置,其特征在于,所述LED单元模组(100)的发光区域位于所述LED单元模组(100)的中心区域,所述LED芯片的不发光区域(111)均匀分布于所述LED单元模组(100)的发光区域的外围。The light-emitting device according to claim 1, wherein the light-emitting area of the LED unit module (100) is located in the central area of the LED unit module (100), and the non-light-emitting area of the LED chip is located in a central area of the LED unit module (100). (111) Evenly distributed on the periphery of the light-emitting area of the LED unit module (100).
  6. 根据权利要求5所述的一种发光装置,其特征在于,所述LED阵列设置于所述陶瓷基板(120)上,所述陶瓷基板(120)设有第一电极(121);所述LED单元模组设有第二电极,且所述第二电极分布于所述LED芯片的不发光区域,所述第一电极(121)电连接于所述第二电极。The light-emitting device according to claim 5, wherein the LED array is arranged on the ceramic substrate (120), and the ceramic substrate (120) is provided with a first electrode (121); the LEDs The unit module is provided with a second electrode, and the second electrode is distributed in the non-light-emitting area of the LED chip, and the first electrode (121) is electrically connected to the second electrode.
  7. 根据权利要求6所述的一种发光装置,其特征在于,所述第一电极(121)设有两个并对称分布于所述LED单元模组(100)两侧,并与所述LED单元模组之间具有一定距离;所述LED单元模组(100)大体呈正方形,所述第二电极分布于所述LED单元模组(100) 的四个角所在区域;位于LED单元模组(100)同一侧的第二电极连接到同一个第一电极(121)上。The light-emitting device according to claim 6, wherein two first electrodes (121) are provided and symmetrically distributed on both sides of the LED unit module (100), and are connected with the LED unit There is a certain distance between the modules; the LED unit module (100) is generally square, and the second electrodes are distributed in the area where the four corners of the LED unit module (100) are located; 100) The second electrodes on the same side are connected to the same first electrode (121).
  8. 根据权利要求6所述的一种发光装置,其特征在于,所述第一电极(121)设有一个,且设置于所述LED单元模组(100)一侧,并与所述LED单元模组(100)之间具有一定距离;所述LED单元模组(100)大体呈正方形,对应所述第一电极(121),所述第二电极分布于所述LED单元模组(100)同一侧的不发光区域(111),且均连接于所述第一电极(121)。The light-emitting device according to claim 6, characterized in that one of the first electrodes (121) is provided, and is disposed on one side of the LED unit module (100), and is connected with the LED unit module. There is a certain distance between the groups (100); the LED unit modules (100) are generally square, corresponding to the first electrodes (121), and the second electrodes are distributed in the same LED unit module (100). The non-light-emitting area (111) on the side is connected to the first electrode (121).
  9. 根据权利要求1所述的一种发光装置,其特征在于,设有一个LED芯片的LED单元模组(100)设置于LED阵列中心和/或对称均匀分布于LED阵列边缘区域,两两相邻的设有至少两个LED芯片的LED单元模组(100)呈等边三角形排布。The light-emitting device according to claim 1, characterized in that the LED unit module (100) provided with one LED chip is arranged in the center of the LED array and/or symmetrically and evenly distributed in the edge area of the LED array, adjacent to each other. The LED unit modules (100) provided with at least two LED chips are arranged in an equilateral triangle.
  10. 根据权利要求1所述的一种发光装置,其特征在于,所述准直透镜包括依次设置于所述LED阵列发光方向上的第一准直透镜(201)、第二准直透镜(202),所述第一准直透镜(201)、所述第二准直透镜(202)分别与所述LED单元模组(100)一一对应,所述LED单元模组(100)发出的光线依次经所述第一准直透镜(201)、所述第二准直透镜(202)准直出射。The light-emitting device according to claim 1, wherein the collimating lens comprises a first collimating lens (201) and a second collimating lens (202) sequentially arranged in the light-emitting direction of the LED array , the first collimating lens (201) and the second collimating lens (202) are in one-to-one correspondence with the LED unit modules (100), and the light rays emitted by the LED unit modules (100) are sequentially The output is collimated by the first collimating lens (201) and the second collimating lens (202).
PCT/CN2021/103623 2020-09-28 2021-06-30 Light-emitting apparatus WO2022062542A1 (en)

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